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CHAPTER ONE
The chapter introduces the topic under study and contains the introduction, theoretical
framework, conceptual framework, statement of the problem, significance of the study, scope and
limitations of the study and the definition of terms used in the research.
I. INTRODUCTION
Construction industry is one of the most booming industries in the whole world.
This industry is mainly an urban based which concerned with preparation as well as
construction real estate properties. The boost in construction activities in the Philippines
increase of price.
the environment issue of cement has become rising concern, as cement industries are
accountable around 2.5% of the total worldwide waste emission from industrial sources.
of sub products, residuals, and industrial waste in order to preserve environment from
natural areas.
controlled environment like sugarcane. Sugarcane is one of the leading products in the
world Sugarcane bagasse ash (SBA) is a byproduct of sugar factories, a fibrous residue
of sugarcane after crushing and extraction of juice. The disposal of this material is already
causing environmental problems and health hazards around the sugar factories.
Sugarcane bagasse can be one of the materials that can replace cement.
partial replacement with cement” When this waste is burned under controlled conditions,
it also give ash having amorphous silica, which has pozzolanic properties. Pozzolanic is
a finely divided siliceous or siliceous and aluminous material that reacts chemically with
slake lime at ordinary temperature and in the presence of moisture to form a strong slow-
hardening cement.
Using waste as material for innovation will helps us a lot to improve. This will lessen
our residues and improve the other sectors. By this, the researchers come up an idea of
using Sugarcane bagasse ash as partial replacement in cement in making load bearing
concrete hollow blocks and how this will affect the compressive strength of the hollow
blocks.
This study utilizes General Systems Theory of Karl Ludwig von Bertalanffy (1968).
According to him, we can understand evidently one system by isolating the system thru
its parts. This is capable of giving exact definitions for such concepts and, in suitable
group of related parts that move or work together, this is also related to how human
The researchers use Input-Process-Output (IPO) Model for collection of data and
IPO model was viewed as a series of boxes connected by inputs and outputs.
rules or decision form. It has three fundamental component parts: Input, Process, and
thing that is a center of the study. Process was making the input to work. Lastly, output
was considered the conclusion of the study (Littlejohn and Foss, 2008).
The input elements are all factors that can be manipulated in order to vary
processes and outcomes. The input refer comprise to the energy and raw materials
comprise in the system. It also includes the mission, goals, strategy of the program, and
The process which refers to the methods applied to the system to transform the
raw materials or energy from the environment into products that benefits the system or
the environment. It refers to cluster behaviors that can be observed, and it is influenced
The output denotes to the outcome of the system. It assesses the positive or
negative outcome of the system to its environment, considering both the intended and
unintended results. It also evaluates long-term and short-term products achieved by the
system.
FEEDBACK
The conceptual framework shows the flow of the study using Input-Process-Output
FEEDBACK
What is the best ratio of sugarcane bagasse ash and cement needed for
This study focuses on the properties and abilities of bagasse ash as a partial
substitute on cement for the compressive strength of load bearing concrete hollow
block. The study will not cover the other effect of sugarcane bagasse ash in making
concrete hollow block. The other components in making hollow block are not within
the scope of this experiment. By doing the study the researchers will be able to know
if bagasse ash can be substitute on cement for making concrete hollow block and
could the sugarcane bagasse ash increase the compressive strength of load bearing
VI. Hypothesis
cement in production of load bearing concrete hollow blocks can be good as the
cement.
different materials and techniques for economic and strengthening purposes and in the
For students, this study will help other students’ especially Civil Engineering students for
For the professors, this study can be use by the professors of Polytechnic University of
the Philippines and other professors in other schools and universities as an instructional
For future researchers, This study will help the future researchers as a basis there study
and they can be use this as a reference for their related studies.
For Environmentalist, This study will greatly beneficial to the environmentalist in regards
For Concrete Producers, This research aim to produce an alternative material that can
be partially replace cement creating load bearing concrete hollow blocks. This can be
sugarcane bagasse which itself is found after the extraction of all economical sugar from
sugar cane. Operationally, it is used as the substitute of sand in making hollow blocks in
the study.
Cement- Cement is a substance used for construction that hardens and adheres to other
construction, alteration, and repair of buildings, structures, and other real property.
Health hazard - means a chemical for which there is statistically significant evidence
based on at least one study conducted in accordance with established scientific principles
that is used in building the walls of buildings. Operationally, it will be used as a variable
in determining the effect of the sugarcane bagasse ash to the durability of hollow blocks.
Industrial waste - The waste produced by industrial activity which includes any material
Infrastructure-the basic physical and organizational structures and facilities needed for
Load Bearing - supporting much of the weight of the overlying parts of a building or other
structure.
Pozzalans - are a broad class of siliceous or siliceous and aluminous material that in
itself possesses little or no cementitious value but will, in finely divided form and in the
Residue - a small amount of something that remains after the main part has gone or used.
ponceau, primarily cultivated for its juice from which sugar is processed. Operationally, it
CHAPTER TWO
This chapter discusses local and foreign literatures and studies which the
researchers found relevant to the study. This is a compilation of gathered facts and
information from different sources and references such as books, journals, and articles
from the Internet. This reviews are systematically presented and used the APA style of
writing, which is also called the author-date method of parenthetical documentation, since
It is sometimes called a concrete masonry unit (CMU). A concrete block is one of several
precast concrete products used in construction. The term precast refers to the fact that
the blocks are formed and hardened before they are brought to the job site. Most concrete
blocks have one or more hollow cavities, and their sides may be cast smooth or with a
design. In use, concrete blocks are stacked one at a time and held together with fresh
concrete mortar to form the desired length and height of the wall.
Concrete blocks are comprised of natural sand, water and binder. Cement, as a
binder, is the most expensive input in the production of concrete blocks. This has
Cement
Cement, in general, adhesive substances of all kinds, but, in a narrower sense, the
binding materials used in building and civil engineering construction. Cements of this kind
are finely ground powders that, when mixed with water, set to a hard mass. Setting and
cement compounds with water that yields submicroscopic crystals or a gel-like material
with a high surface area. Because of their hydrating properties, constructional cements,
which will even set and harden under water, are often called hydraulic cements. The most
This article surveys the historical development of cement, its manufacture from raw
materials, its composition and properties, and the testing of those properties. The focus
is on portland cement, but attention also is given to other types, such as slag-containing
chemical constituents and processing techniques with ceramic products such as brick
and tile, abrasives, and refractories. For detailed description of one of the principal
According to Dharmesh (2011), cast concrete was the primary material used in
making hollow blocks. For this, commercial cement was needed to be mixed with an
aggregate such as sand. Aside from this, it was also good to mix cement with fine gravel,
especially when creating blocks that have high density. For blocks that have low density,
cement was mixed with an aggregate such as industrial waste. In the U.S., cinder blocks
Problem and Its Background | 11
POLYTECHNIC UNIVERSITY OF THE PHILIPPINES
are made using cinders such as bottom ash or fly ash. Besides fine gravel, fly ash or
sand, clinker is another aggregate that can be used to produce hollow blocks. When this
aggregate is used, the end product is often referred to as clinker block. When planning to
create lightweight blocks, it is best to use aerated concrete, which is a precast building
material
Quality of Cement
Raheem (2006), assessed the quality of concrete. The results indicated that
compressive strength of 450 x 225 x 225mm (9 inches) blocks increased from 0.54
N/mm2 at age 3 days to 1.68 N/mm2 at age 28 days, while that of 450 x 225 x 150mm (6
inches) blocks increased from 0.53 N/mm2 at age 3 days to 1.59 N/mm2 at age 28 days.
Also, about 60% of the compressive strength at 28 days was developed at day 7 for both
9 and 6 inches blocks. Raheem et al. (2010a), carried out a comparative study of cement
and lime stabilized lateritic interlocking blocks. It was concluded that cement stabilized
interlocking blocks were more effective structurally and cheaper than those stabilized with
lime.
Sugarcane
Sugarcane, Saccharum officinarum L., an old energy source for human beings and, more
recently, a replacement of fossil fuel for motor vehicles, was first grown in South East
Asia and Western India. Around 327 B.C. it was an important crop in the Indian sub-
continent. It was introduced to Egypt around 647 A.D. and, about one century later, to
Spain(755A.D.).
Since then, the cultivation of sugarcane was extended to nearly all tropical and sub-
Problem and Its Background | 12
POLYTECHNIC UNIVERSITY OF THE PHILIPPINES
tropical regions. Portuguese and Spaniards took it to the New World early in the XVI
Saccharum, derived from the Sanskrit "sarkara = white sugar", a reminder that the plant
Sugarcane growing countries of the world are lying between the latitude 36.7° north and
31.0° south of the equator extending from tropical to subtropical zones. This map depicts
20.42 million ha with a total production of 1333 million metric tons (FAO, 2003).
Sugarcane area and productivity differ widely from country to country . Brazil has the
highest area (5.343 million ha), while Australia has the highest productivity (85.1 tons/ha).
Out of 121 sugarcane producing countries, fifteen countries (Brazil, India, China,
Thailand, Pakistan, Mexico, Cuba, Columbia, Australia, USA, Philippines, South Africa,
Argentina, Myanmar, Bangladesh) 86% of area and 87.1% of production . Out of the total
white crystal sugar production, approximately 70% comes from sugarcane and 30% from
sugar beet.
Sugarcane area and productivity differ widely from country to country . Brazil has the
highest area (5.343 million ha), while Australia has the highest productivity (85.1 tons/ha).
Out of 90 sugarcane producing countries, fifteen countries (Brazil, India, China, Thailand,
Pakistan, Mexico, Cuba, Columbia, Australia, USA, Philippines, South Africa, Argentina,
on 513 600 ha with 37 160 farms and 30 720 planters. Weeds are one of the
major constraints to high yields reducing potential sugar yield by 25 to 93%. About 106
weed species belonging to 32 families are found in association with the crop. The critical
period of weed competition is within the first 4 months of the crop cycle. Weed
practices like the paltik system and intercropping are also being practised. In the paltik
system a subsoiler is passed along the interspaces after burning the trash. The seed
species are then planted in the subsoil line horizontally. Herbicides are applied along the
The poverty level among West African Countries and particularly Nigeria has made
these blocks widely acceptable among the populace to minimize the cost of construction
works. The improper use of these blocks led to micro cracks on the walls after
construction. The use of alternative cheaper local materials as stabilizer will enhanced
the production of concrete blocks with the desired properties at low cost. It drastically
reduced the cost of production and consequently the cost of construction works.
available local building materials revealed that certain building materials deserved serious
consideration as substitute for imported ones. Few of these materials included: cement /
lime stabilized bricks /blocks, sundried (Adobe) soil blocks, burnt clay bricks/ blocks, cast
in-situ walls, rice husk ash (RHA), mud and straw, lime and concrete blocks.
According to the study conducted by Oyetola and Abdullahi (2008), “Hollow blocks
from Rice Hulls and Waste Materials”, rice husk ash produced using charcoal from
firewood is pozzolanic, meaning, having properties same with ash and therefore is
suitable to use in block making. The specific gravity, uncompact bulk density, and
compacted bulk density of rice husk ash were found to be 2.13 460 kilograms per cubic
meter and 530 kilograms per cubic meter, for a given mix. The water requirement
increased as the rice husk ash content increased. The setting times of commercial
cement /RHA (Rice Husk Ash) paste increased as the ash content increased. The density
of commercial cement/RHA is within the range for concrete blocks (500 to 2100 kilogram
per cubic meter). The compressive strength for all mixed increased with age at curing and
Pozzolanic Material.
A pozzolanic material may be defined by its ability to react with calcium hydroxide.
Therefore, pozzolanic activity can be assessed by the extent and rate of the pozzolanic
reaction. Methods for assessing pozzolanic behaviour may be direct or indirect, with the
Two common direct methods include the Frattini test (BS EN 196-5, 2011) and the
saturated lime test (Thorstensen and Fidjestol, 2015; de Luxán et al., 1989). In the Frattini
test, the material under investigation is mixed with Portland cement, whereas the
saturated lime test involves placing the suspected pozzolan in a saturated calcium
hydroxide solution. For both tests, activity is assessed by monitoring the consumption of
chemical titration. However, results from the two methods do not necessarily agree with
The study conducted by R.Srinivasan and K.Sathiya was carried out on sugarcane
bagasse. Ash was obtained by controlled combustion of sugarcane bagasse. This paper
cement at the ratio of 0%, 5%, 10%, 15% and 25% by weight. The experimental study
examined the compressive strength, split tensile strength, flexural strength, young’s
modulus and density of concrete. The main ingredients consist of cement, sugarcane
bagasse ash (SCBA), river sand, coarse aggregate and water. After mixing, concrete
specimens were casted and subsequently all test specimens were cured in water at seven
and 28 Days
In a study conducted by Mojares, et al. (2012), “Mussel Shells (Perna viridis) And
Suagrcane Bagasses (Saccharum officinarum) Hollow Block” stated that among the four
(4) treatments, Treatment 2 (50% cement, 20% sugarcane bagasse, 30% mussel shells)
had the mean highest compressive strength (1991.06 Newton meter per second squared
(Nm/s2)) while Treatment 1 (50% cement, 30% sugarcane bagasse, 20% mussel shells)
T-test was used to determine if there was a significant difference among the best
treatment and the commercial hollow blocks. Results showed that treatment 2 with 20 %
sugarcane bagasse and 30% mussel shells produced a good hollow block that was highly
there is a significant difference between the best treatment (Treatment 2) and the
Synthesis
Most of the past studies and literatures that the researchers have found shows
how the researchers have come up with the idea of doing this study wherein using
bagasse ash as alternative partial substitute for cement in making load bearing concrete
hollow blocks. These information will help the researchers advance through this study.
CHAPTER THREE
RESEARCH METHODS
I. Research Design
The study used an experimental method and approach wherein the process of
gathering and interpretation of data is to be shown based on the outcome and results of
the procedures.
The experiment method of research provides a logical and systematic way to know
the possible effect of using sugarcane bagasse ash as substitute in concrete as partial
replacement of cement. This also requires a structured design to allow the researchers
to draw conclusion regarding the cause and effect relationships between variables.
For the conduct of the study, the researchers will prepare the following materials;
twelve (12) kg of cement, three (3) liters of water, and bagasse ash that were gathered
from San Nicolas, Batangas. The researchers also needed the following equipment; two
(2) shovels, one (1) bucket, and a hollow block making machine that were all provided by
the researchers
With the help of a professional in the field of hollow blocks making, the researchers
made two (2) sets of four (4) hollow blocks with different percentage of bagasse ash
content and bought another set that had been made using partial replacement of cement.
The researchers purchased four (4) hollow blocks from the local hollow blocks
store to use during the experiment. This treatment will serve as the controlled treatment.
Treatment 2. Hollow blocks with 25% of bagasse ash and 75% of cement
The researchers combined 25% of bagasse ash with 75% of cement and a liter
Treatment 3. Hollow blocks with 50% of bagasse ash and 50% of cement
The researchers combined 50% of bagasse ash with 50% of cement and a liter
Treatment 4. Hollow blocks with 75% of bagasse ash and 25% of cement
The researchers combined 75% of bagasse ash with 25% of cement and a liter
This study uses method of tests to determine essential data and this methods
1.) ASTM C90 (Standard Specification for Loadbearing Concrete Masonry Units)
established for over a century, resulting in the physical properties and attributes defined
here. These requirements are uniquely and solely applicable to concrete masonry units
manufactured on equipment using low or zero slump concrete and the constituent
materials defined herein. Many performance attributes of concrete masonry units are
nature to those covered by this specification may not address all pertinent physical
this specification should not be evaluated solely using the requirements in this
reasonable to test new products for system performance as well as unit performance.
When particular features are desired such as surface textures for appearance or
2.) ASTM C140 (Standard Test Methods for Sampling and Testing Concrete Masonry
These test methods provide general testing requirements for application to a broad
range of concrete products. Those general testing requirements are included in the body
of this standard.
for more specific measurement or testing guidelines for those products not addressed
These test methods provide specific testing requirements in two distinct sections,
the requirements applicable to all units covered by these test methods and those
applicable to the specific unit types. The requirements applicable to all units are included
in the body of these test methods and those applicable to the specific unit types are
1. Dampen the slump test mold and place it on a flat, moist, nonabsorbent, rigid surface,
2. Fill the mold to 1/3 full by volume (about 2 1/2 inches), and rod the bottom layer with
3. Fill the mold to 2/3 full (about 6 inches), and rod the second layer with 25 strokes
4. Heap the concrete on top of the mold, and rod the top layer with 25 strokes penetrating
5. Strike off the top surface of the concrete even to the top of the mold.
6. Remove the mold carefully in the vertical direction (take about five seconds).
7. Immediately invert an place the mold beside the slumped concrete and place the rod
horizontally across the mold, and measure the slump, in inches, to the nearest 1/4 inch.
After the creation of the hollow blocks, the researchers placed them under the sun
To test the compressibility of the sample, the researchers will send the sample to
Test.
Four blocks with different percentage of sugarcane bagasse ash are taken to
determine the average compressive strength of concrete masonry block. The blocks
should be tested with in 3days after collected in lab. The age of each block shall be 28
days.
The compressive strength testing machine consist of two steel bearing blocks, one is
in rigid position on which the masonry unit is placed and another one is movable which
If the bearing area of masonry unit is more than the bearing area of steel blocks, then
separate steel plates are used. The plates are arranged on steel blocks in such a way
that the centroid of masonry unit coincide with the center of thrust of blocks.
Bearing area of concrete masonry units are capped with the Sulphur and granular
After placing the unit in testing machine, one-half of the expected maximum load is
applied at a constant rate, and the remaining load is applied in not less than 2 minutes.
Note down the load at which masonry unit fails and the maximum load divided by gross
VII. Flowchart
Checking of result
Is the treatment is
No
good to be a
Concrete Hollow
Blocks?
Yes