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Guideline on Formwork Design Rev. 1
(Updated to 24 October 2013)
A. Timber Material
1. Check the timber species (usually Hem-fir), grade (usually Grade 3) and size (usually
45mmx105mm) to be delivered on site.
3. Below is the allowable stress as specified in the BS5268 for hem-fir in accordance with NLGA
grading classification.
4. Modification factor can be applied which including K3, duration of loading and K7, depth
modification factor as extracted below. The below factors can be applicable in both bending stress
and shear stress design for formwork calculation.
K3 = 1.5
Generally for 45mm x105mm timber joist with the duration of loading in a week,
K7 = 1.1224
46
D-1
Section 4 BS 5268-2:2002
In box beams or I-beams, or stressed skin panels having plywood covers, only the area of contact between
the plywood and framing members should be considered in calculating rolling shear. For rolling shear at
the junction of the web and flange of a plywood webbed beam, and at the junction of the outermost
longitudinal member and plywood cover of a stressed skin panel, the grade stresses given in Table 40,
Table 41, Table 42, Table 43, Table 44, Table 45, Table 46, Table 49, Table 50, Table 51, Table 52,
Table 53, Table 54, Table 55 and Table 56 should be multiplied by the stress concentration modification
factor, K37, which has the value 0.5.
The deflection of box beams and I-beams due to bending should be calculated using the full cross-section
properties of the plywood and timber. The shear deflection of a beam may be significant, and should be
taken into account.
The values of modulus of elasticity in bending given in Table 40, Table 41, Table 42, Table 43, Table 44,
Table 45, Table 46, Table 49, Table 50, Table 51, Table 52, Table 53, Table 54, Table 55 and Table 56 are
true moduli, i.e. shear is not included.
When considering lateral stability, reference should also be made to 2.10.8 and 2.10.10.
4.8 Plywoods for roof and floor decking
The design of plywood for decking on roofs and floors should be determined:
a) by calculation using grade stresses and moduli; or
b) where used for buildings, by testing on samples of typical roof or floor assemblies with the product
supported on joists, under impact and concentrated static loads (of the appropriate contact area) in
accordance with BS EN 1195 (see 8.9) to satisfy the performance specification and requirements in
BS EN 12871 and 8.9. The application of plywood for these purposes should comply with BS EN 12872.
The requirement in BS EN 12871 to verify the design by calculation for uniformly distributed loading
need not be made where all of the following conditions apply.
1) The specified imposed loading is in accordance with BS 6399 but excluding loading for vehicle traffic
areas.
2) The ratio of uniformly distributed load (in kN/m2) to the related concentrated load (in kN) does not
exceed 1.5.
3) The maximum span of the panel product in the roof or floor decking is not more than 1.00 m.
This method of design does not apply to garage and vehicle traffic areas and roofs for special services
such as helicopter landings.
Table 39 — Modification factor, K36, by which the grade stresses and moduli for long-term
duration and service classes 1 and 2 for plywood should be multiplied to obtain values for other
durations and/or service class 3
Duration of loading Value of K36
Table 16 — Modification factor, K2, by which stresses and moduli for service classes 1 and 2
should be multiplied to obtain stresses and moduli applicable to service class 3
Property Value of K2
Öc,adm,´ and Öc,adm,¹ are the grade compression stresses, parallel and perpendicular to the grain,
respectively, modified as appropriate for moisture content and/or duration of
loading (see 2.6.2 and 2.8).
2.8 Duration of loading
The stresses given in Table 8, Table 9, Table 10, Table 11, Table 12, Table 13, Table 14 and Table 15 apply
to long-term loading. Table 17 gives the modification factor K3 by which these should be multiplied for
various durations of loading. When a modification factor, K3, greater than unity is used in accordance with
this clause, the design should be checked to ensure that the permissible stresses are not exceeded for any
other condition of loading that might be relevant.
NOTE 1 The modification factor K3 is applicable to all strength properties, but is not applicable to moduli of elasticity or to shear
moduli.
NOTE 2 For domestic floors, the concentrated loading condition given in BS 6399-1 (i.e. 1.4 kN) may be superimposed on the dead
load and both may be treated as of medium-term duration.
Table 17 — Modification factor, K3, for duration of loading
Duration of loading Value of K3
Table 45 — Grade stresses and moduli for service classes 1 and 2 for Canadian Douglas fir plywood: select tight face, select and
© BSI 14 March 2002
Section 4
sheathing grades: unsanded
Type and direction of stress and modulus Nominal thickness (with number of plies in parentheses)
mm
7.5 9.5 12.5 12.5 15.5 18.5 18.5 18.5 20.5 20.5
(3) (3) (4) (5) (5) (5) (6) (7) (6) (7)
Grade stress or modulus
N/mm2
Extreme fibre in bending:
— face grain parallel to span 13.0 12.2 10.9 14.5 12.9 15.3 11.7 12.4 10.9 11.5
— face grain perpendicular to span 2.71 2.66 3.45 5.12 4.73 5.47 5.27 5.32 5.32 5.37
Tension:
— parallel to face grain 8.27 6.55 4.97 6.65 5.37 6.89 5.61 5.61 5.42 5.07
— perpendicular to face grain 2.17 2.12 3.15 3.64 2.91 3.79 2.46 3.69 2.22 3.30
Compression:
—parallel to face grain 12.5 9.90 7.49 10.0 8.13 10.4 8.52 8.52 8.18 7.68
— perpendicular to face grain 3.99 3.94 5.76 4.78 3.84 4.97 3.20 4.83 2.91 4.38
Bearing:
— on face 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16
Rolling shear in plane of plies:
— in face veneer
— in back veneer 0.51 0.39 0.39 0.51 0.51 0.51 0.39 0.51 0.39 0.51
— at first glueline
Transverse shear:
— bending:
— face grain parallel to span 0.53 0.44 0.47 0.62 0.65 0.63 0.53 0.56 0.54 0.56
— face grain perpendicular to span 0.68 0.68 0.73 0.32 0.33 0.32 0.31 0.41 0.33 0.44
Panel shear:
— parallel and perpendicular to face grain 1.72 1.72 1.72 1.72 1.77 1.77 1.77 1.77 1.77 1.77
Modulus of elasticity in bending:
— face grain parallel to span 6 475 6 145 5 490 5 525 4 965 5 920 4 550 4 810 4 245 4 465
— face grain perpendicular to span 255 245 615 1 135 1 055 1 255 1 320 1 335 1 410 1 420
BS 5268-2:2002
Modulus of elasticity in tension and compression:
— parallel to face grain 4 865 3 840 2 920 3 905 3 150 4 040 3 310 3 310 3 185 2 985
— perpendicular to face grain 1 650 1 625 2 390 1 980 1 595 2 060 1 335 2 005 1 205 1 810
Shear modulus (for panel shear):
— parallel and perpendicular to face grain 285 275 260 260 255 265 250 250 245 245
69
D-5
7.3 DEFORMATIONS
7.3.1 General considerations
The deformation of a member or structure shall not be such that it adversely affects its proper
functioning or appearance.
Appropriate limiting values of deflection taking into account the nature of the structure, of the finishes,
partitions and fixings and upon the function of the structure should be established.
Deformations should not exceed those that can be accommodated by other connected elements
such as partitions, glazing, cladding, services or finishes. In some cases limitation may be required
to ensure the proper functioning of machinery or apparatus supported by the structure, or to avoid
ponding on flat roofs.
The appearance and general utility of the structure may be impaired when the calculated sag of a
beam, slab or cantilever subjected to quasi-permanent loads exceeds span/250. The sag is
assessed relative to the supports. Pre-camber may be used to compensate for some or all of the
deflection but any upward deflection incorporated in the formwork should not generally exceed
span/250.
Deflections that could damage adjacent parts of the structure should be limited. For the deflection
after construction, span/500 is normally an appropriate limit for quasi-permanent loads. Other limits
may be considered, depending on the sensitivity of adjacent parts.
The limit state of deformation may be checked by either:
(a) limiting the span/depth ratio, according to clause 7.3.4; or
(b) comparing a calculated deflection, according to clause 7.3.5, with a limit value.
The actual deformations may differ from the estimated values, particularly if the values of applied
moments are close to the cracking moment. The differences will depend on the dispersion of the
material properties, on the environmental conditions, on the load history, on the restraints at the
supports, ground conditions, etc.
101
D-6
Table 4.1 - Material factors γm1 and γm2 for various classes of steels
Class Ys ≤ 460 N/mm2 460 < Ys ≤ 690 N/mm2
γm1 γm2 γm1 γm2
1 1.0 1.2 - -
2 1.1 1.3 - -
3 ∗ ∗ - -
1H - - 1.0 1.2
Notes: These factors for γm1 and γm2 are minimum values to be used and the design strength for particular
steel shall not be greater than that of the relevant national material standard as given in clauses 3.1.2.
& 3.1.3 or reference published data.
2 2
* For Class 3 steels py is limited to 170 N/mm and ultimate tensile strength to 300 N/mm
4.2.2 Bolts
Design strengths for bolts, which implicitly include partial materials factors in different
design situations, are given in clause 9.3.
Table 4.2 - Partial load factors and combinations for normal condition design
Load combination Load Type
(including earth,
water and Dead Imposed Earth and Wind Temperature
temperature water
loading where
present) Gk Qk Sn Wk Tk
Adverse Beneficial Adverse Beneficial
1. dead and 1.4 1.0 1.6 0 1.4 - 1.2
imposed
2. dead and 1.4 1.0 - - 1.4 1.4 1.2
lateral
3. dead, lateral 1.2 1.0 1.2 0 1.2 1.2 1.2
and imposed
43
Appendix 8.2
For uniform I, H and channel sections with equal flanges, the equivalent slenderness λLT should be
obtained as follows.
λLT = uvλ β w (A8.12)
where
LE
λ= (A8.13)
ry
LE is the effective length for lateral-torsional buckling from clause 8.3.4
ry is the radius of gyration about the minor y-axis
u is the buckling parameter
0.25
⎛ 4S 2 γ ⎞
= ⎜ 2x 2 ⎟ for equal flanged I and H sections (A8.14)
⎜ ⎟
⎝ A hs ⎠
0.25
⎛ I y S x2γ ⎞
= ⎜ 2 ⎟ for equal flanged channels (A8.15)
⎜ ⎟
⎝ A H ⎠
Alternatively, u and x in Equations A8.14, A8.15, A8.17 and A8.18 can be obtained for
rolled and welded I, H or channel sections with equal flanges as,
D
x= and u=0.9 for rolled I, H or channel sections with equal flanges.
T
D
x= and u=1.0 for welded I, H or channel sections with equal flanges.
T
141
8 DESIGN OF STRUCTURAL MEMBERS
8.1 GENERAL
This section gives recommendations for the design of simple members and of members
that form part of a frame. Refer to section 7 of the Code for classification of sections and
section 3 for material design strength. Member resistance and section capacity should be
not less than design load effects. Design requirements should be satisfied for local plate
buckling; web buckling and crushing; and deflection and vibration.
The same design principles should be applied when steel materials from countries other
than those given in Annex A1.1 are used. The steel material and its manufacturer shall
comply with the requirements for Class 2 steel given in clause 3.1.1 of the Code. Material
properties provided by the manufacturers may be used together with appropriate values
of imperfection constant and material factors given in Appendices 8.1 to 8.4.
When Class 3 uncertified steel is used, the buckling curves for the steel material should
be obtained from a reliable source and the material buckling strength so determined
should be limited to the material strength given in clause 3.1.4.
Formulae in this section are applicable to high strength steel of Class 1H provided that it
meets the requirements for weldability, strength, ductility and resistance to brittle fracture
specified in clause 3.1.3. For design against buckling tests may be required to determine
the Robertson constant as defined in Appendix 8.4 where design curves are not available
from the manufacturer.
The buckling design of asymmetric and unequal-flanged sections is not covered in this
section, except for angle and tee sections.
Engineers are recommended to check the structure for torsion and warping from the first
principle of stress analysis.
74
where
A is the cross-sectional area;
AO is the area of the rectilinear element in the cross-section with largest dimension
parallel to the design shear force direction;
B is the overall breadth;
D is the overall depth;
d is the depth of the web;
T is the flange thickness;
t is the web thickness.
Shear buckling resistance should be checked in accordance with clause 8.4.6.
8.2.2 Moment capacity
The moment capacity of a fully restrained beam is given below and should not be less
than the design bending moment.
8.2.2.1 Low shear condition
The following equations should be used when the design shear force V is not larger than
0.6 of the shear capacity Vc .
where
S is the plastic modulus;
Z is the elastic modulus;
Seff is the effective plastic modulus;
Z eff is the effective elastic modulus;
p yr is the design strength reduced for slender sections.
When high or ultra-high strength steel is used, the use of a plastic modulus is not
permitted.
8.2.2.2 High shear condition
The following equations should be used when the design shear force V is larger than 0.6
of the shear capacity Vc .
where
SV is the plastic modulus of shear area AV in clause 8.2.1.
75
Table 8.5a - Shear buckling strength qw (N/mm2) of a web (for t ≤ 16mm)
80 165 165 165 165 165 165 165 162 157 154 152 150 147 146 142
85 165 165 165 165 165 165 162 156 152 149 146 144 141 139 135
90 165 165 165 165 165 163 157 151 146 143 140 138 135 133 128
95 165 165 165 165 165 158 152 146 141 137 134 132 129 127 122
100 165 165 165 165 160 154 147 140 135 131 128 126 123 120 116
105 165 165 165 164 156 149 142 135 129 125 122 120 117 115 110
110 165 165 165 160 152 144 137 130 124 120 117 115 111 109 105
115 165 165 165 156 147 139 132 124 118 114 112 110 106 105 101
120 165 165 163 152 143 135 128 119 113 110 107 105 102 100 96
125 165 165 159 148 139 130 123 114 109 105 103 101 98 96 92
130 165 165 156 145 134 125 118 110 105 101 99 97 94 93 89
135 165 165 152 141 130 121 113 106 101 97 95 93 91 89 86
140 165 162 149 137 126 116 109 102 97 94 92 90 87 86 83
145 165 159 145 133 121 112 105 98 94 91 88 87 84 83 80
150 165 156 142 129 117 109 102 95 91 88 86 84 82 80 77
Note : For other steel grades not covered in Table 8.5, refer to Appendix 8.3.
92
Table 8.3a - Bending strength pb (N/mm2) for rolled sections
Steel grade and design strength py (N/mm2)
λLT S275 S355 S460
235 245 255 265 275 315 325 335 345 355 400 410 430 440 460
25 235 245 255 265 275 315 325 335 345 355 400 410 430 440 460
30 235 245 255 265 275 315 325 335 345 355 395 403 421 429 446
35 235 245 255 265 273 307 316 324 332 341 378 386 402 410 426
40 229 238 246 254 262 294 302 309 317 325 359 367 382 389 404
45 219 227 235 242 250 280 287 294 302 309 340 347 361 367 381
50 210 217 224 231 238 265 272 279 285 292 320 326 338 344 356
55 199 206 213 219 226 251 257 263 268 274 299 305 315 320 330
60 189 195 201 207 213 236 241 246 251 257 278 283 292 296 304
65 179 185 190 196 201 221 225 230 234 239 257 261 269 272 279
70 169 174 179 184 188 206 210 214 218 222 237 241 247 250 256
75 159 164 168 172 176 192 195 199 202 205 219 221 226 229 234
80 150 154 158 161 165 178 181 184 187 190 201 203 208 210 214
85 140 144 147 151 154 165 168 170 173 175 185 187 190 192 195
90 132 135 138 141 144 153 156 158 160 162 170 172 175 176 179
95 124 126 129 131 134 143 144 146 148 150 157 158 161 162 164
100 116 118 121 123 125 132 134 136 137 139 145 146 148 149 151
105 109 111 113 115 117 123 125 126 128 129 134 135 137 138 140
110 102 104 106 107 109 115 116 117 119 120 124 125 127 128 129
115 96 97 99 101 102 107 108 109 110 111 115 116 118 118 120
120 90 91 93 94 96 100 101 102 103 104 107 108 109 110 111
150 64 64 65 66 67 69 70 70 71 71 73 73 74 74 75
155 60 61 62 62 63 65 66 66 67 67 69 69 70 70 71
160 57 58 59 59 60 62 62 63 63 63 65 65 66 66 67
165 54 55 56 56 57 59 59 59 60 60 61 62 62 62 63
170 52 52 53 53 54 56 56 56 57 57 58 58 59 59 60
175 49 50 50 51 51 53 53 53 54 54 55 55 56 56 56
180 47 47 48 48 49 50 51 51 51 51 52 53 53 53 54
185 45 45 46 46 46 48 48 48 49 49 50 50 50 51 51
190 43 43 44 44 44 46 46 46 46 47 48 48 48 48 48
195 41 41 42 42 42 43 44 44 44 44 45 45 46 46 46
200 39 39 40 40 40 42 42 42 42 42 43 43 44 44 44
210 36 36 37 37 37 38 38 38 39 39 39 40 40 40 40
220 33 33 34 34 34 35 35 35 35 36 36 36 37 37 37
230 31 31 31 31 31 32 32 33 33 33 33 33 34 34 34
240 28 29 29 29 29 30 30 30 30 30 31 31 31 31 31
250 26 27 27 27 27 28 28 28 28 28 29 29 29 29 29
λL0 37.1 36.3 35.6 35.0 34.3 32.1 31.6 31.1 30.6 30.2 28.4 28.1 27.4 27.1 26.5
λL 0 is the maximum slenderness ratio of the member having negligible buckling effect.
83
Table 8.4a - Equivalent uniform moment factor mLT for lateral-torsional buckling of beams
under end moments and typical loads
Segment with end moment only (values of mLT from the formula for the general case) β mLT
1.0 1.00
β positive 0.9 0.96
0.8 0.92
0.7 0.88
x x x x 0.6 0.84
0.5 0.80
M βM M βM 0.4 0.76
0.3 0.72
LLT LLT 0.2 0.68
0.1 0.64
X lateral restraint
β negative 0.0 0.60
x x x x -0.1 0.56
-0.2 0.52
x x x x -0.3 0.48
βM -0.4 0.46
M -0.5 0.44
M -0.6 0.44
βM -0.7 0.44
LLT LLT
-0.8 0.44
-0.9 0.44
-1.0 0.44
Special case (no intermediate lateral restraint)
= = x x
x x LLT
LLT
mLT = 0.93
mLT = 0.85
= = = = = =
x x x x
LLT LLT
86
Steel Designers' Manual - 6th Edition (2003)
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