WELDING PROCEDURE SPECIFICATION No. EPI-11- WP6 Rev.

1 May 30, 2013

Company: Enbridge Pipelines Inc., PO Box 398, 10201 Jasper Avenue, Edmonton, AB T5J 2J9

Scope: This welding procedure specification details the procedure to be followed for Thru-Wall or
Partial Wall Repair Welding of pipe as required by CSA Standard Z662-11 Oil and Gas
Pipeline Systems.

Service Restrictions: Sweet or Sour

Temperature Restrictions: Notch Toughness Tested to -5°C (23°F)

1. WELDING PROCESS & METHOD

Shielded Metal Arc Welding (SMAW) - Manual Method

2. JOINT GEOMETRY
a) Joint Type: Groove – Single Vee Butt
b) Bevel Angle: See Drawing
c) Root Face: 1.6 mm (0.063 in.), ±0.8 mm (0.032 in.)
d) Root Gap: 1.6 mm (0.063 in.), ±0.8 mm (0.032 in.)

The surfaces to be welded shall be smooth, uniform, free of fins, laminations, tears, scale, slag,
grease, paint or other foreign matter, which may adversely affect the welding.

3. BASE MATERIAL
a) Composition: This specification applies to pipe and/or component material manufactured in
accordance with, or listed as “Acceptable Alternative Materials” in any of the following
standards:
CSA Z662, Oil and Gas Pipeline Systems
CAN/CSA-Z245.1 Steel Line Pipe
CAN/CSA-Z245.11, Steel Fittings
CAN/CSA-Z245.12, Steel Flanges
CAN/CSA-Z245.15, Steel Valves
b) Material Grades 483 MPa (SMYS) or less
c) Wall Thickness Qualified: 4.0 to 19.875 mm (0.157 to 0.782 in.) inclusive
d) Pipe Diameter Qualified: 381 mm (15 in.) OD minimum
e) CSA Carbon Equivalent: 0.32 maximum for >Gr.386 (SMYS)

4. FILLER METAL CLASSIFICATION & SIZE

a) Root Pass: E6010; 4.0 mm (5/32 in.)
b) Hot Pass: E8010-G; 4.0 mm or 5.0 mm (5/32 or 3/16 in.)
c) Fill Pass (es): E8018-C3; 2.4, 3.2 or 4.0 mm (3/32, 1/8 or 5/32 in.)
d) Cap Pass (es): E8018-C3; 2.4, 3.2 or 4.0 mm (3/32, 1/8 or 5/32 in.)

5. POSITION & DIRECTION OF WELDING

a) Position: 5G (Pipe Horizontal, Fixed Position)
b) Direction of Welding: Vertical Down
WELDING PROCEDURE SPECIFICATION No. EPI-11- WP6 Rev. 1 May 30, 2013

Company: Enbridge Pipelines Inc., PO Box 398, 10201 Jasper Avenue, Edmonton, AB T5J 2J9

Scope: This welding procedure specification details the procedure to be followed for Thru-Wall or
Partial Wall Repair Welding of pipe as required by CSA Standard Z662-11 Oil and Gas
Pipeline Systems.

Service Restrictions: Sweet or Sour

Temperature Restrictions: Notch Toughness Tested to -5°C (23°F)

1. WELDING PROCESS & METHOD

Shielded Metal Arc Welding (SMAW) - Manual Method

2. JOINT GEOMETRY
a) Joint Type: Groove – Single Vee Butt
b) Bevel Angle: See Drawing
c) Root Face: 1.6 mm (0.063 in.), ±0.8 mm (0.032 in.)
d) Root Gap: 1.6 mm (0.063 in.), ±0.8 mm (0.032 in.)

The surfaces to be welded shall be smooth, uniform, free of fins, laminations, tears, scale, slag,
grease, paint or other foreign matter, which may adversely affect the welding.

3. BASE MATERIAL
a) Composition: This specification applies to pipe and/or component material manufactured in
accordance with, or listed as “Acceptable Alternative Materials” in any of the following
standards:
CSA Z662, Oil and Gas Pipeline Systems
CAN/CSA-Z245.1 Steel Line Pipe
CAN/CSA-Z245.11, Steel Fittings
CAN/CSA-Z245.12, Steel Flanges
CAN/CSA-Z245.15, Steel Valves
b) Material Grades 483 MPa (SMYS) or less
c) Wall Thickness Qualified: 4.0 to 19.875 mm (0.157 to 0.782 in.) inclusive
d) Pipe Diameter Qualified: 381 mm (15 in.) OD minimum
e) CSA Carbon Equivalent: 0.27 maximum for >Gr.386 (SMYS)

4. FILLER METAL CLASSIFICATION & SIZE

a) Root Pass: E6010; 4.0 mm (5/32 in.)
b) Hot Pass: E8010-G; 4.0 mm or 5.0 mm (5/32 or 3/16 in.)
c) Fill Pass (es): E8018-C3; 2.4, 3.2 or 4.0 mm (3/32, 1/8 or 5/32 in.)
d) Cap Pass (es): E8018-C3; 2.4, 3.2 or 4.0 mm (3/32, 1/8 or 5/32 in.)

5. POSITION & DIRECTION OF WELDING

a) Position: 5G (Pipe Horizontal, Fixed Position)
b) Direction of Welding: Vertical Down
Welding Procedure EPI-11-WP6 Rev. 1
6. PREHEATING, INTERPASS TEMPERATURE & CONTROLLED COOLING
a) A minimum preheat temperature of 120°C (250°F) shall be applied to an area of at least 150
mm (6 in.) from any point to the area to be repaired. Note: The entire girth weld will be
preheated to 38°C (100°F) prior to grinding repair and maintained once welding starts until
repair completion.
If the interpass temperature falls below the minimum preheat temperature, the entire weld
joint shall be heated to the minimum preheat temperature prior to starting the next weld pass.
The maximum interpass temperature shall not exceed 204°C (400°F).
Preheating may be applied by oxy-fuel torch, propane torch, electrical induction coils or any
other method approved by Enbridge.
Preheat temperature shall be checked using temperature indicating crayons, thermocouple
pyrometers or other suitable method approved by Enbridge to determine that the required
preheat temperature is obtained prior to, and maintained during the welding operation.
Where applicable, precautions shall be taken through the use of insulating covers or other
means to control the cooling rate of the weld after any pass.

7. POST WELD HEAT TREATMENT

Welds prepared in accordance with this specification shall not be subjected to post-weld heat
treatment.

8. ELECTRICAL CHARACTERISTICS
a) Current Type: Direct Current, Reverse Polarity (DCRP)
b) Amperage, Voltage and Travel Speed: See TABLE # 1
c) Heat Input: See TABLE # 1

9. TECHNIQUE
a) Minimum number of root & hot pass welders: One
b) Stringer or Weave Bead:
Root & Hot Pass: String;
Fill & Cap Pass: String or Weave
• Number of Weld Layers: Four weld layers minimum.

c) Cleaning methods: Hand or power tools may be used. Each pass shall be thoroughly
cleaned and free of slag and scale prior to depositing the next weld layer. The completed
weld shall be brushed and free of spatter.

d) Filler and Finish Beads and Finish to be Achieved: Weld repairs shall be completed in a full
operation without stopping. The completed welds shall have a substantially uniform cross-
section for it’s entire circumference. The crown of the weld shall not be below the surface of
the adjacent base material.

10. REMOVAL AND REPAIR OF DEFECTS

Repairable defects shall be removed by grinding. The minimum length of any repair shall be 50.8
mm (2.0 in.). Welding shall be performed following the details outlines in this specification.

Page 2 of 3
 Welding Procedure EPI-11-WP6 Rev. 1
11. ATTACHMENTS
a) Procedure Qualification Test Records: ENB-SMAW-15.9-002-TWR
APT-SMAWRP-1
b) Laboratory Test Reports: E11-983.6
E13-491.2
c) NDT Examination Results: RTD AUT Report No. WPT-30x15.9mm-SMAW
RTD AUT Report No. APT-RMS-07
RTD RT Report No. PS12849
RTD RT Report No. PS13981
d) Material Test Report: EVRAZ Heat Number 504904
EVRAZ Heat Number 510811
TABLE # 1 WELDING PARAMETERS
Electrode Amperage Voltage
Bead Welding Travel Speed Heat Input
Size AWS Range Range
Number Progression mm/min (in./min) J/mm (J/in.)
mm (in.) Class amperes volts
3.2 (1/8)
144 - 309 0.570 - 1.18
Root or E6010 Down 88 - 166 18.6 - 31
4.0 (5/32) (5.7 - 12.2) (14,478 - 29,972)
4.0 (5/32)
216 - 404 0.60 - 1.04
Hot or E8010-G Down 118 - 201 20 - 32
5.0 (3/16) (8.5 - 15.9) (15,240 - 26,416)
2.4 (3/32)
44 - 190 0.64 - 3.54
Fill(s) or E8018-C3 Up 67 - 153 17 - 28
3.2 (1/8)
(1.7 - 7.5) (16,357 - 89,916)
2.4 (3/32)
46 - 109 1.25 - 3.26
Cap or E8018-C3 Up 94 - 177 17 - 28
3.2 (1/8) (1.8 - 4.3) (31,750 - 82,804)

Note – The use of stripper passes is optional.

JOINT COMPLETION AND PASS SEQUENCE:

Page 3 of 3
 ENBRIDGE PIPELINES INC.
PIPELINE WELDING PROCEDURE QUALIFICATION TEST RECORD
PQR NUMBER: APT-SMAW RP-1 DATE: 5/1/2013 TEST LABORATORY: SGS Ludwig

CODE: CSA Z662-11 Weld Number: APT-12.8-RP-Conf LAB REPORT NUMBER: E13-491.2
MATERIAL GRADE: 483 PIPE SIZE (OD): 914.0 mm 36.00 in.
PIPE MANUFACTURER: Evraz WALL THICKNESS: 12.8 mm 0.50 in.
HEAT NUMBER: 510811 CSA Z662 CARBON EQUIVALENT: 0.27

JOINT DESIGN
Joint Geometry and Fit-Up Joint Completetion and Pass Sequence
30º

12.8mm

2.0mm Root Gap = 2.0 mm

WELDING POSITION: 5G
PREHEAT TEMP (Specified): 120 °C Min
WELDING PROCESS: SMAW
NUMBER OF WELDERS: Root Pass: 1
Hot Pass: 1
STRING OR WEAVE Root Pass: String
Hot Pass: String
Fill Pass(es): Weave
Cap Pass(es): Weave
TECHNIQUE
TYPE OF LINEUP CLAMP: External
200 °C Max INTERPASS TEMP (Specified) 120 °C Min 200 °C Max
WELDING PROGRESSION: Downhill
WELDER NAMES: 1. Brian Klashinsky
TIME BETWEEN PASSES: Root/Hot Pass: Unknown minutes
Hot/First Fill Pass: Unknown minutes
First Fill to Completion: Unknown minutes

WELD PARAMETERS
Electrode Preheat Amperage Voltage Travel Speed Heat Input
Diameter Actual (KJ/mm) (J/in)
Pass Process Class in. mm °C Low High Low High mm/min IPM Low High Low High
1 Root SMAW E6010 5P+ 5/32 4.0 119 130 147 23.0 23.5 257.0 10.1 0.70 0.81 17731 20485
2 Hot SMAW E8010-G 3/16 4.8 129 160 175 26.0 26.5 257.0 10.1 0.97 1.08 24669 27500
3 Fill 1 SMAW E8018-C3 3/32 2.5 115 77 90 20.0 23.0 114.0 4.5 0.81 1.09 20454 27673
4 Fill 2 SMAW E8018-C3 1/8 3.2 115 120 123 23.0 24.0 129.0 5.1 1.28 1.37 32607 34733
5 Fill 3 SMAW E8018-C3 1/8 3.2 156 118 121 22.0 22.0 97.0 3.8 1.60 1.64 40614 41651
6 Cap 2 SMAW E8018-C3 1/8 3.2 135 113 128 21.0 21.0 91.0 3.6 1.56 1.77 39565 44841

Parameters reviewed by:

Name and Signature: Luke Ludwig Date: 5/30/2013

 Certification
Package ID: 5431
MILL CERTIFICATE
Microhardness Test Certificate
Form Number:
L 4202
REGINA SPIRAL MILL Heat Qualifiers
Mill Order Date Size: 914.400 mm
Customer: ENBRIDGE PIPELINES (ATHABASCA) INC. 04/23/2013
No:70009231
Specification: CSA Z245.1-07 / ENBRIDGE SPECIFICATION Time Wall: 12.800 mm
Customer Order
EES102-2010 REV 1 No:P4037-7297D-2W 17:29:35 Grade: 483 CAT I
Primary
Changeover: L-312

Heat Coil Pipe Test Type Scale MS PM PM PM HAZ HAZ HAZ WMZ WMZ WMZ HAZ HAZ HAZ PM PM PM
510811 B0055 30004 QUAL INITIAL Vickers OK OD 237 224 226 227 231
MID 212 233 229 193 213
ID 222 224 222 224 227

MS = Micro Structure
WE HEREBY CERTIFY THAT THE PRODUCT
DESCRIBED ABOVE HAS PASSED ALL THE TESTS
REQUIRED BY THE SPECIFICATIONS. Quality Assurance
Measurement Taken In HV500
Form: Cipr8773
 MILL CERTIFICATE Certificate
Package ID:
5431
Tensile Certificate L 4203
REGINA SPIRAL MILL Form Number:
Mill Order Date:
Customer: ENBRIDGE PIPELINES (ATHABASCA) INC. Size: 914.400 mm
No: 70009231 04/23/2013
Specification: CSA Z245.1-07 / ENBRIDGE SPECIFICATION EES102-2010 REV 1 Customer Order Wall: 12.800 mm
No: P4037-7297D-2W Time:
Primary 17:29:41 Grade: 483 CAT I
Changeover: L-312
Test Yield Tensile Weld
% Elongation
Coil Pipe Test Type Orientation Width Strength Strength Y/T Break
(mm) (MPa) (MPa) 50 mm Uniform (mm)

Heat 510811
B0055 30004 QUAL INITIAL PIPE TPA 38.17 512 656 39.0 .78
B0055 30004 QUAL INITIAL PIPE TWA 38.16 727 12.0

Orientation Legend Hydrostatic Parameters WE HEREBY CERTIFY THAT THE PRODUCT

Pressure: 12900 KPA Hydro(%): 95.0 DESCRIBED ABOVE HAS PASSED ALL THE
TPA - Transverse Pipe Axis
LPA - Longitudinal Pipe Axis Hold Time: 10 sec. TESTS REQUIRED BY THE SPECIFICATIONS.
TWA - Transverse Weld Axis
LRD - Longitudinal Rolling Direction Guided Bend Tests Were Performed In Accordance With
TRD - Transverse Rolling Direction And Meet The Requirements Of The Above Specification.
FST - Full Section (Width is the Diameter) Quality Assurance
Form: Cipr7874
 MILL CERTIFICATE Certificate
Package ID: 5431
Chemistry Certificate
REGINA SPIRAL MILL Form Number: L 4201
Customer Order Date: Size: 914.400 mm
Customer: ENBRIDGE PIPELINES (ATHABASCA) INC.
No: P4037-7297D-2W 04/23/2013
Specification: CSA Z245.1-07 / ENBRIDGE SPECIFICATION EES102-2010 REV 1 Mill Order Wall: 12.800 mm
Time:
No: 70009231 Grade: 483 CAT I
17:29:30
Primary
Changeover: L-312

Coil Pipe Type C Mn S P Si Cu Ni Cr V Cb Sn Mo Al Ca B Ti N Ce CE ceq SoAl

Heat 510811

HEAT 0.05 1.75 0.002 0.005 0.31 0.23 0.07 0.25 0.001 0.083 0.007 0.119 0.042 0.0034 0.0002 0.020 0.010 0.000 0.27 0.037

B0055 30004 PRODUCT 0.05 1.73 0.002 0.008 0.26 0.23 0.07 0.28 0.001 0.076 0.008 0.119 0.042 0.0028 0.0002 0.018 0.010 0.000 0.27 0.036

Deoxidization Practice: Aluminum Fully Killed WE HEREBY CERTIFY THAT THE PRODUCT
Furnace: ELECTRIC ARC Casting: CONTINUOUS SLAB Rolling Mill: STECKEL DESCRIBED ABOVE HAS PASSED ALL THE
TESTS REQUIRED BY THE SPECIFICATIONS.
Form: Cipr787F Quality Assurance
mis-numbered. Should be APT-12.8-RP-Conf