Product-Catalogue Premium-Inverters Active Eng r00 1

Active
Solution Drive
PRODUCT
3
Bonfiglioli, one name for a large

international group
It was back in 1956 that Clementino Bonfiglioli In a market in which excellent product quality
established in Bologna, Italy, the company that alone is no longer sufficient, Bonfiglioli also
still bears his name. Now, some fifty years later, provides experience, know-how, an extensive sales
the same enthusiasm and dedication is driving network, excellent pre-sales and after-sales service
Bonfiglioli to become the world’s top name in and modern communication tools and systems
power transmission and control solutions. to create high level solutions for industry, mobile
Through directly controlled subsidiaries and machinery and renewable energy.
production plant around the world, Bonfiglioli
designs, manufactures and distributes a complete
range of gearmotors, drive systems and planetary
gearboxes, and boasts the most integrated
offering on the market today.
Bonfiglioli solutions
5
Innovative solutions
for industrial field.
Bonfiglioli Riduttori today is one of the top brands Bonfiglioli Vectron delivers products and services
in the power transmission industry. for completely integrated inverter solutions.
The company’s success is the result of a business These solutions complement Bonfiglioli’s power
strategy that relies on three fundamental factors: transmission and control offering to the industrial
know-how, innovation and quality. sector.
The complete range of Bonfiglioli brand
gearmotors offers excellent technical Since 1976, Bonfiglioli Trasmital’s know-how in
characteristics and guarantees the highest the power transmission industry has focused on
performance. Substantial investment and technical special applications offering 100% reliability in
expertise have enabled the company to achieve an the manufacturing of gearmotors for mobile
annual production output of 1600000 units using machinery.
completely automated processes.
This includes the full range of slew and wheel drive
Certification of the company’s Quality System applications and gearboxes for wind turbine pitch
by DNV and TÜV is proof of the high quality and yaw drive systems.
standards achieved. Today Bonfiglioli Trasmital stands at the
With the acquisition of the Vectron brand, forefront of the industry as a key partner to top
Bonfiglioli is now established as leader of the manufacturers worldwide.
industrial automation sector.
Solution Drive
7
Advanced technologies
for all industrial fields.
Bonfiglioli Active frequency inverters are powerful - easy mounting and connections, with a large
and innovative units specifically designed to number of panel mounting kits and easy
control electric motors in sophisticated automation disconnectable plug-in terminals
systems. - exceptional software configurability through a
Bonfiglioli Active range includes both single and streamlined, intuitive user interface
three phase units for mains voltages of 230 V or - versatile control, with very few configuration
400 V, ranging from 0.55 kW to 132 kW. parameters needed to drive synchronous and
Power ratings within Active range have been asynchronous, feedback and sensorless, braked
chosen to ensure a perfect match with Bonfiglioli and brakeless motors
motor ratings. The use of Active drives together - choice of motor control technologies, including
with Bonfiglioli electric motors exploits at best robust scalar control, vectorial sensorless control
technical synergy between these two product and accurate field-oriented feedback control:
series. Active frequency converters provide an adequate
Hardware flexibility is a fundamental feature level of accuracy and dynamics to satisfy the
of the Active series, and is achieved by means needs of a wide range of applications
of a generous selection of expansion and - speed and position synchronisation in “multi-
communication modules that can be used to drive” automation systems
“configure” inverters to suit specific application - extensive choice of accessories, all guaranteed
requirements. and tested with Active drives, including mains
Active 401/201 is a “System Drive”. Thanks to side inductors, EMC filters and braking resistors
integrated PLC functions and wide connectivity Active frequency inverters provide the perfect
with mostly used bus systems, Active 401/201 control solution for any application, from the
integrates seamlessly with a vast range of simplest machine automation systems to the most
automation solutions. complex control architectures granting perfectly
Other main features of Active series: repeatable high-tech results.
- extremely compact dimensions
- accurate motor control and silent running,
thanks to an 8 kHz switching frequency without
derating
8
Designation
ACT201 series
Basic variants Optional variants
ACT 201 13 F A MPSV EMSYS CMCAN KP500
User interface
(blank) no user interface
Construction style KP500 programming control unit
A style with KP232 RS232 serial interface
standard cooling
C style with
cold-plate cooling
Communication modules
EMI filter (blank) no communication module
F internal filter CM-CAN CANopen communication module
(blank) no internal filter CM-PDP Profibus DP communication module
CM-232 RS232 serial communication module
Size 1
05 0.55 kW
07 0.75 kW
Expansion modules
09 1.1 kW
(blank) no expansion modules
EM-SYS SYSTEMBUS expansion module
Size 2
EM-IO-... (01, 02, 03, 04) I/O expansion modules
11 1.5 kW
EM-ENC-... (01, 02, 03, 04, 05) ENCODER expansion modules
13 2.2 kW EM-RES-... (01, 02) RESOLVER expansion modules
15 3.0 kW (only 3 ph)
Size 3
18 4.0 kW (only 3 ph)
19 5.5 kW (only 3 ph)
Mounting kit
(blank) standard panel mounting kit
Size 4
MPSV thru-type mechanical installation kit without fan
21 7.5 kW (only 3 ph)
MDIN DIN rail mechanical installation kit
22 9.2 kW (only 3 ph) MNVIB antivibration mechanical installation kit
Series
ACT 201 inverter ACTIVE 1ph/3ph x 200-240 VAC +/- 10%
9
ACT401 series
Basic variants Optional variants
ACT 401 15 F A MPSV EMSYS CMCAN KP500
User interface
(blank) no user interface
Construction style KP500 programming control unit
A style with KP232 RS232 serial interface
standard cooling
C style with
cold-plate cooling
Communication modules
(blank) no communication module
EMI filter CM-CAN CANopen communication module
F internal filter CM-PDP Profibus DP communication module
(blank) no internal filter CM-232 RS232 serial communication module
Size 1 Size 5
05 0.55 kW 27 18.5 kW
07 0.75 kW 29 22 kW
Expansion modules
09 1.1 kW 31 30 kW
(blank) no expansion modules
11 1.5 kW EM-SYS SYSTEMBUS expansion module
Size 6
Size 2 33 37 kW EM-IO-... (01, 02, 03, 04) I/O expansion modules
12 1.85 kW 35 45 kW EM-ENC-... (01, 02, 03, 04, 05) ENCODER expansion modules
EM-RES-... (01, 02) RESOLVER expansion modules
13 2.2 kW 37 55 kW
15 3.0 kW 39 65 kW
18 4.0 kW
Size 7
Size 3 43 75 kW
19 5.5 kW 45 90 kW Mounting kit
21 7.5 kW 47 110 kW (blank) standard panel mounting kit
22 9.2 kW 49 132 kW MPSV thru-type mechanical installation kit without fan
MDIN DIN rail mechanical installation kit
Size 4 MNVIB antivibration mechanical installation kit
23 11 kW
25 15 kW
Series
ACT 401 inverter ACTIVE 3ph x 360-480VAC +/- 10%
10
Technical features
ACT201-05 ... ACT201-15 series
Power range up to 9.2 kW / 200-240 V three phase and
2.2 kW / 200-240 V single phase
Designation • EM-ENC-01: expansion for Line Driver
ACT201 Incremental Speed Sensor at DC 5 V (input signals
Size A, A, B, B, speed sensor signals repetition FFA,
From 0.55 to 1.1 kW / from 1.5 to 3.0 kW / from 4 FFA, FFB, FFB, 1xAI DC ±10 V, SYSTEMBUS)
to 5.5 kW / from 7.5 to 9.2 kW • EM-ENC-02: expansion for Line Driver
Incremental Speed Sensor at DC 5 V (input signals
Basic equipment A, A, B, B, 1xDI/DO, 1xAI DC (±10 V/± 20 mA),
• 200 - 240 V single-phase and three-phase (± 10%) 1xAO DC 0/4-20 mA, PTC, SYSTEMBUS)
/ 50 - 60 Hz (± 10%) • EM-ENC-03: expansion for Line Driver
• TN and IT mains compatible Incremental Speed Sensor (input signals A, A, B, B,
• overload capacity: 150% for 60s, 200% for 1s SYSTEMBUS). Speed sensor external power supply
• switching frequency 2 to 16 kHz • EM-ENC-04: expansion for Line Driver
• integral EMI filter to EN 61800-3 Incremental Speed Sensor at 5 V or 24 V with
• speed sensor connection zero signal (input signals A, A, B, B, Z, Z) 1xAI DC
• integral braking transistor ± 10 V, 1xAO DC ± 10 V, 1xRelay
• DC link connection • EM-ENC-05: expansion for Line Driver
• plug-in power terminals up to 4 kW Incremental Speed Sensor at 5 V or 24 V with
• plug-in programmable control terminals zero signal (input signals A, A, B, B Z, Z) 1xAI DC ±
• 6 digital inputs, 1 multifunction input 10 V, 1xAO DC ± 10 V, SYSTEMBUS
• 1 digital output, 1 multifunction output • EM-RES-01: expansion for Resolver (input signals
• relay output SIN, COS, REF resolver power supply, repetition
• freely selectable motor control: frequency output FFA, FFA, FFB, FFB, 1xAI (DC ±
sensorless control, sensorless field-oriented 10 V/± 20 mA)), SYSTEMBUS
control, • EM-RES-02: expansion for Resolver (input signals
field-oriented control with speed sensor SIN, COS, REF resolver power supply, repetition
• additional control and application systems frequency output FFA, FFA, FFB, FFB, frequency
available on request reference signal, 1xAI (DC ± 10 V/± 20 mA))
• motor temperature monitoring • EM-SYS: SYSTEMBUS expansion
• Standard installation kit
Development tools
Versions • VPlus: software for inverter programming
Cold-plate finish on request and monitoring on PC with Windows
Expansions operating system. Oscilloscope Function with 4
• KP500: removable control unit with parameter programmable traces
copy function Accessories
• KP232: removable RS232 interface adapter • Installation kit: various mechanical installation
• CM-232: RS232 interface kits (MPSV, MPVIB, MDIN) for different types of
• CM-485: RS485 interface enclosure mounting solutions
• CM-CAN: CANopen interface • Line choke: input filter for reducing current
• CM-PDP: Profibus-DP interface harmonics
• EM-I/O-01: I/O expansion (3xDI, 1xAI DC ± 10 V, • EMI filter: Input filter for EMC regulation
1xAO DC ± 10 V, 2xRelay, SYSTEMBUS) compliance
• EM-I/O-02: I/O expansion (3xDI, 1xAI DC ± 10 V, • dV/dt filter: output filter for dV/dt attenuation
1xAO DC ± 10 V, 1xPTC, 1xRelay, SYSTEMBUS) • Sine wave filter: output filter for long inverter/
• EM-I/O-03: I/O expansion (2xDI, 1xAI DC ± 10 V, motor cable
1xAO DC ± 10 V, 1xAO 0-20 mA, 1xRelay, 1xPTC, • Mains unit: PFC and network recovery of
SYSTEMBUS) regeneration energy
• EM-I/O-04: I/O expansion (1xDI/DO, 2xDI (PNP/ • Braking Resistor: external resistor for dynamic
NPN), 1xPTC/KTY, SYSTEMBUS) braking
11
Technical features
ACT401-05 ... ACT401-49 series
Power range up to 132 kW / 360-480 V three-phase
Designation • EM-ENC-01: expansion for Line Driver

ACT401 Incremental Speed Sensor at DC 5 V (input signals
Size A, A, B, B, speed sensor signals repetition FFA,
From 0.55 to 1.5 kW / from 1.85 to 4.0 kW / from FFA, FFB, FFB, 1xAI DC ±10 V, SYSTEMBUS)
5.5 to 9.2 kW / from 11 to 15 kW / from 18.5 to 30 • EM-ENC-02: expansion for Line Driver
kW / from 37 to 65 kW / from 75 to 132 kW Incremental Speed Sensor at DC 5 V (input signals
A, A, B, B, 1xDI/DO, 1xAI DC (±10 V/± 20 mA),
Basic equipment 1xAO DC 0/4-20 mA, PTC, SYSTEMBUS)
• 360 - 480 V three-phase (± 10%) / 50 - 60 Hz (± • EM-ENC-03: expansion for Line Driver
10%) Incremental Speed Sensor (input signals A, A,
• TN and IT mains capable B, B, SYSTEMBUS). Speed sensor external power
• overload capacity: 150% for 60s, 200% for 1s supply
• switching frequency 2 to 16 kHz • EM-ENC-04: expansion for Line Driver
• integral EMI filter to EN 61800-3 up to 7.5 kW Incremental Speed Sensor at 5 V or 24 V with
• speed sensor connection zero signal (input signals A, A, B, B Z, Z) 1xAI DC ±
• motor temperature monitoring 10 V, 1xAO DC ± 10 V, 1xRelay
• integral braking transistor • EM-ENC-05: expansion for Line Driver
• DC link connection Incremental Speed Sensor at 5 V or 24 V with
• plug-in power terminals up to 4 kW zero signal (input signals A, A, B, B Z, Z) 1xAI DC ±
• plug-in programmable control terminals 10 V, 1xAO DC ± 10 V, SYSTEMBUS
• 6 digital inputs, 1 multifunction input • EM-RES-01: expansion for Resolver (input signals
• 1 digital output, 1 multifunction output SIN, COS, REF resolver power supply, repetition
• relay output frequency output FFA, FFA, FFB, FFB, 1xAI (DC ±
• freely selectable motor control system: 10 V/± 20 mA)), SYSTEMBUS
sensorless control, sensorless field-oriented • EM-RES-02: expansion for Resolver (input signals
control, SIN, COS, REF resolver power supply, repetition
field-oriented control with speed sensor frequency output FFA, FFA, FFB, FFB, frequency
• additional control and application systems reference signal, 1xAI (DC ± 10 V/± 20 mA))
available on request • EM-SYS: SYSTEMBUS expansion
• Standard installation kit
Development tools
Versions • VPlus: software for inverter programming
Cold-plate finish on request and monitoring on PC with Windows
Expansions operating system. Oscilloscope Function with 4
• KP500: removable control unit with parameter programmable traces
copy function Accessories
• KP232: removable RS232 interface adapter • Installation kit: various mechanical installation
• CM-232: RS232 interface kits (MPSV, MPVIB, MDIN) for different types of
• CM-485: RS485 interface enclosure mounting solutions
• CM-CAN: CANopen interface • Line choke: input filter for reducing current
• CM-PDP: Profibus-DP interface harmonics
• EM-I/O-01: I/O expansion (3xDI, 1xAI DC ± 10 V, • EMI filter: input filter for EMC regulation
1xAO DC ± 10 V, 2xRelay, SYSTEMBUS) compliance
• EM-I/O-02: I/O expansion (3xDI, 1xAI DC ± 10 V, • dV/dt filter: output filter for dV/dt attenuation
1xAO DC ± 10 V, 1xPTC, 1xRelay, SYSTEMBUS) • Sine wave filter: output filter for long inverter/
• EM-I/O-03: I/O expansion (2xDI, 1xAI DC ± 10 V, motor cable
1xAO DC ± 10 V, 1xAO 0-20 mA, 1xRelay, 1xPTC, • Mains unit: PFC and network recovery of
SYSTEMBUS) regeneration energy
• EM-I/O-04: I/O expansion (1xDI/DO, 2xDI (PNP/ • Braking Resistor: external resistor for dynamic
NPN), 1xPTC/KTY, SYSTEMBUS) braking
12
Hardware
• Range of voltage area: 200 - 240 V single-phase and • Speed sensor input for high dynamics applications
three-phase (± 10%), 360 - 480 V three-phase (±10%) requiring high precision speed and torque control
• TN and IT mains capable thanks to adaptation of • Integral braking transistor to limit DC bus voltage
basic devices in braking operation
• Integral EMI filter to EN 61800-3 on devices up to • Folding type attachment for extremely compact
9.2 kW installation
• DC link bus for energy exchange and central • DIN rail installation facility for units up to 4 kW
power feeding • Lateral installation facility for units up to 4 kW
• Plug-in power terminals up to 4 kW • Construction with high IP protection ratings
• Plug-in control terminals: ensures easy thanks to Cold-Plate option
connection and separation of control terminals • Supports master / slave operation in basic version
• Multifunction input: ensures high flexibility in for electronic gear applications and similar
defining the reference value using a range of • Optional expansion modules to extend control
different signal sources inputs and outputs
• Connection of digital inputs to software modules • Optional encoder modules to evaluate TTL & HTL
in the form of logic signals encoder and Resolver
• Multifunction output selectable from among a • Optional communication modules to connect to
vast range of parameters standard field bus networks and point-to-point
• Facility to connect digital outputs and connections
relay output to the software modules for • KP500 control unit with copy function to facilitate
programming requirements parameterisation and control operations
• Motor overtemperature protection by means of • KP232 interface adapter for high communication
thermo-evaluation flexibility via a serial protocol
Software
• Selectable motor control system: • Four data sets for parameterisation of various
- sensorless control operational behaviour modes
- sensorless field-oriented control • Parameter identification of the connected motor
- field-oriented control with speed sensor (FOC) (tuning) as a supplementary facility of the guided
- brushless motor commissioning function
• Coupling with various reference value sources on • Auto set-up of dependent parameters during
reference frequency channel and reference guided commissioning procedure
percentage channel • Synchronization function to catch a spinning motor
• Intelligent current limits for load-dependant • Auto-start after alarm or power loss
optimisation of operational behaviour • Automatic acknowledgement of selected faults
• Mains voltage monitoring enables programmable without motor switch-off (pre-alarm)
behaviour in the event of faults • Integrated PI control let to implement (for
• Use of kinetic energy in the drive system for example) pressure, volumetric flow or speed
power failure bridging or controlled motor control (with tacho generator)
stopping • Brake Control and Load Detection for lifting
in mains power loss conditions applications
• Motor phase monitoring to avoid stressing the • Programmable timer and logical functions
coupled load included in the software modules
• Speed sensor monitoring with continuous control • Flow control to optimise operational behaviour
of sensor signals • Continuous torque monitoring for control of
• Overload protection and automatic switching drive behaviour under load
frequency adaptation • Surge-free speed / torque control switch-over
• Motor circuit breaker for protection of the • System bus for transmission of parameter
connected motor settings, actual and nominal values
• Motor chopper function (reduces braking energy • Positioning from reference point with
without brake unit) programmable stopping behaviour
• Programmable starting and stopping behaviour • Stability control in synchronous tie applications
so the drive can be started, stopped, and • Memory of real mean and peak values
controlled down to standstill • Alarms video page and report generation with
• S-ramp for separately adjustable acceleration and adjustable limits and behaviour responses
deceleration ramps and for smooth speed • Alarm memory and environment
changes (jerk limitation)
• Motor potentiometer controlled via digital input,
control unit and communication interface
13
General technical data

Environment Standards
Operating temperature CE conformity:
• 0°C - 40°C (40°C - 55°C with derating) • Low voltage directive 73/23/EEC and
EN50178 / DIN VDE 0160 and EN61800
Environment class
• Operation 3K3 (EN60721-3-3) Interference immunity
• Relative humidity 15% ... 85%, no moisture • According to EN 61800-3 for use in industrial
condensation environments
Altitude of installation UL approval

• Up to 1000m (up to 4000 with derating) • UL marked, according to UL508c
Storage conditions
• According to EN50178
Protection degree
• IP20
Electrical
Rated mains voltage
• ACT 201 in the range 184 ... 264 V
ACT 401 in the range 320 ... 528 V
Rated mains frequency

• 45 ... 66 Hz
Overload current
• 150% of rated current (200% for 0.25 and 0.37 kW)
Peak current
• 200% of rated current for most ratings
Electric protection
• Short circuit / Earth fault proof
Braking transistor
• Built-in on standard devices
14
ACT201 - Technical data (from 0.55 to 3.0 kW)

ACT201- 05 07 09 11 13 15
Size 1 (F, A or C) Size 2 (F, A or C)
Output, motor side
Recommended rated motor power Pn kW 0.55 0.75 1.1 1.5 2.2 3.0
Rated motor current output In A 3.0 4.0 5.5 7.0 9.5 12.5
Rated motor voltage output Un V 3 x (from 0 to mains voltage)
Overload current for 60 s Ipk A 4.5 6.0 7.3 10.5 14.3 16.2
Switching frequency fc kHz From 2 to 16
Rated motor frequency fn Hz From 0 to 1000
Input, mains side
Nominal mains voltage U V 184 ... 264
Nominal mains frequency f Hz 45 ... 66
Nominal current 3 ph/PE I A 3.0 4.0 5.5 7.0 9.5 10.5
Nominal current 1 ph/N/PE; 2 ph/PE I A 5.4 7.2 9.5 13.2 16.5 16.5
EMI filter - - Built-in
General
Short circuit / ground fault protection - - Yes, unlimited
Mounting position - - Vertical
Protection class - - IP 20 (EN60529)
Dimensions Std. A HxWxD mm 190 x 60 x 175 250 x 60 x 175
Cold Plate Opt. C HxWxD mm 190 x 82 x 140 250 x 85 x 140
Weight (approx.) m kg 1.2 1.6
Environment
Cooling temperature Tn °C From 0 to 40 (3K3 DIN IEC 721-3-3)
Relative air humidity - % From 15 to 85, non-condensing
2,5%/K above 40°C; Tmax = 55°C;

Derating P -
5%/1000m above 1000m installation altitude; hmax = 4000m
Options & accessories
Line choke - - External (depending on mains supply)
EMI filter - - Internal (EN 61800-3); external
Brake unit - - Internal brake transistor
Digital control unit - - Yes

15

ACT201- 18 19 21 22
Size 3 (- or F, A or C) Size 4 (-, A or C)
Output, motor side
Recommended rated motor power Pn kW 4.0 5.5 7.5 9.2
Rated motor current output In A 18.0 22.0 32.0 35.0
Overload current for 60 s Ipk A 26.2 30.3 44.5 51.5
Input, mains side
Nominal current 3 ph/PE I A 18 20 28.2 35.6
Mains fuses 3 ph/PE I A 25 35 50
General
Protection class - - IP 20 (EN60529)(0)
Cold Plate Opt. C HxWxD mm —
Environment
2.5%/K above 40 °C; Tmax = 55 °C;

Derating P -
5%/1000 m above 1000 m installation altitude; hmax = 4000m
EMI filter - - Internal (EN 61800-3); External
Note: (0) = for protection classes higher than IP20 consult your local Bonfiglioli Drives Service Center
16

ACT401- 05 07 09 11 12 13 15
Size 1 (F, A or C) Size 2 (F, A or C)
Output, motor side
Recommended rated motor power Pn kW 0.55 0.75 1.1 1.5 1.85 2.2 3.0
Rated motor current output In A 1.8 2.4 3.2 3.8 4.2 5.8 7.8
Overload current for 60 s Ipk A 2.7 3.6 4.8 5.7 6.3 8.7 11.7
Overload current for 1 s Ipk A 3.6 4.8 6.4 7.6 8.4 11.6 15.6
Input, mains side
Nominal current 3 ph/PE I A 1.8 2.4 2.8 3.3 4.2 5.8 6.8
Mains fuses 3 ph/PE I A 6 10
General
Cold Plate Opt. C HxWxD mm 190 x 82 x 140 250 x 85 x 140
Environment
2.5%/K above 40 °C; Tmax = 55 °C;

Derating P -
5%/1000 m above 1000 m installation altitude; hmax = 4000m
EMI filter - - Internal (EN 61800-3); External
17
ACT401 - Technical data (from 4.0 to 15 kW)

ACT401- 18 19 21 22 23 25
Size 2 (F, A2 or C2) Size 3 (- or F, A or C) Size 4 (-, A or C)
Output, motor side

Recommended rated
Pn kW 4.0 5.5 7.5 9.2 11.0 15.0
motor power
Rated motor current output In A 9.0 14.0 18.0 22.0 25.0 32.0
Input, mains side
Nominal current 3 ph/PE I A 7.8 14.2 15.8 20.0 26.0 28.2
Mains fuses 3 ph/PE I A 10.0 16.0 25.0 35.0
General
Short circuit /
- - Yes, unlimited
ground fault protection
Dimensions Std. A HxWxD mm 250 x 60 x 175 250 x 100 x 200 250 x 125 x 200
Cold Plate Opt. C HxWxD mm 250 x 85 x 140 250 x 125 x 144 250 x 150 x 144
Weight (approx.) m kg 1.6 3.0 3.7
Environment
2.5%/K above 40 °C; Tmax = 55 °C;

Derating P -
5%/1000 m above 1000 m installation altitude; hmax = 4000 m
EMI filter - - Internal (EN 61800-3); External External
18
ACT401 - Technical data (from 18.5 to 30 kW)

ACT401- 27 29 31
Size 5 (-, A or C)
Output, motor side
Recommended rated motor power Pn kW 18.5 22.0 30.0
Rated motor current output In A 40.0 45.0 60.0
Overload current for 60 s Ipk A 60.0 67.5 90.0
Overload current for 1 s Ipk A 80.0 90.0 120.0
Input, mains side
Nominal current 3 ph/PE I A 35.6 52.0 58.0
Mains fuses 3 ph/PE I A 50.0 63.0
General
Dimensions Std. A HxWxD mm 250 x 200 x 260
Cold Plate Opt. C HxWxD mm 250 x 225 x 171
Weight (approx.) m kg 8.0
Environment
2.5%/K above 40 °C; Tmax = 55 °C;

Derating P -
EMI filter - - External
19
ACT401 - Technical data (from 37 to 65 kW)

ACT401- 33 35 37 39
Size 6 (-, A)
Output, motor side
Input, mains side
Nominal current 3 ph/PE I A 72 86 105 120
Mains fuses 3 ph/PE I A 80 100 125 125
General
Weight (approx.) m kg 20
Environment
2.5%/K above 40 °C; Tmax = 55 °C;

Derating P -
20
ACT401 - Technical data (from 75 to 132 kW)

ACT401- 43 45 47 49
Size 7 (-, A)
Output, motor side
Input, mains side
Nominal current 3 ph/PE I A 143 172 208 249
Mains fuses 3 ph/PE I A 160 200 250 315
General
Weight (approx.) m kg 45 48
Environment
2.5%/K above 40 °C; Tmax = 55 °C;

Derating P -
Brake unit - - Optional internal brake transistor
21
Inverter selection criteria

Choosing the product size with the ACT 401/201 In addition, the new sizes correspond perfectly to
series is even simpler: one model for each motor the motor sizes in the BONFIGLIOLI range.
power size.
ACT401-21 FA 7.5 kW motor

22
Inverter Derating
Installation altitude
Power supply reduction (derating): Max. cooling temperature

5%/1000 m a.s.l.; hmax = 4000 m 3.3°C/1000 m above 1000 m a.s.l.
100 55
Cooling temperature
Output current %
85
45
60
40
20
1000 2000 3000 4000 1000 2000 3000 4000
Installation altitude in metres above sea level
Cooling temperature
Derating in relation to
installation temperature 100
2.5%/K above 40°C;
Output current %
Tmax = 55°C 80
63
40
20
0 10 20 30 40 50 55
Cooling temperature in °C
Mains voltage
Derating in relation to
power feeding voltage 100
0.22%/V beyond 400V;
Output current %
Vmax = 480V 83
63
40
20
0 400 420 440 460 480 V

Feeding voltage
23
Optional components
Thanks to the modularity of their hardware can be plugged into the inverter directly, while
components, ACTIVE frequency inverters are easily the cover must be removed in order to gain access
integrated in automation applications. Optional to plug-in sections B and C. If a communication
on-board modules are automatically recognised module is added to section B the perforated
by the inverter when present (plug and play) right part of the cover must be eliminated. Further
from the initialisation phase, and the internal information on installation and management
control functions of the unit are automatically of the optional modules is given in the specific
adapted accordingly. documentation (optional equipment user
The modules available for connector A (see figure) handbooks).
Hardware modularity
A) Interface module
Connection of optional control unit KP500,
serial interface adapter KP232, or the control
unit remotisation cable for accessory KPCMK
B) CM communication module
Connection panel for various communication
protocols:
• CM-232, RS232 interface
• CM-485, RS485 interface A
• CM-PDP, Profibus-DP interface
• CM-CAN, CANopen interface
• Other protocols on request
C) EM expansion module
Connection panel for adaptation of control
inputs and outputs to the various applications
on the basis of specific customer requirements:
• EM-IO, analog and digital inputs and outputs,
available in 4 variants
• EM-ENC, speed sensor interface, frequency
output and system bus, available in 5 variants
• EM-RES, resolver interface, frequency output B
and system bus, available in 2 variants
• EM-SYS, system bus for Systembus
communication (On request, system bus
combined with CM-CAN communication module)
• Other personalisable modules on request
A single module at a time taken from each

corresponding list can be installed in each location
(A, B, C). The modules of each seat are compatible
C
with those of the other two, with the exception
of CM-CAN and EM-SYS, which cannot be installed
together on the same inverter.
KP232 and CM-232 are two RS232 serial interfaces
accommodated in different locations. The two
interfaces are mutually compatible but feature
different communication speeds. Only KP232
is compatible with the use of the Oscilloscope
function forming part of the VPlus management
software.
24
Control unit / KP500
The KP500 control unit is equipped with a Parameters Copy function that allows the
user to upload parametric values from the inverter to a non-volatile memory installed
in the KP500 device, allowing the same values to be subsequently downloaded to
another inverter.
The control unit makes it possible to set up the inverter for specific applications and
allows the display of the service values of physical and electrical parameters.
The inverter can also be controlled from the control unit for start/stop and frequency
reference increase/decrease commands. Since the control unit is not essential for
inverter operation it can be connected when the user considers it useful or necessary.
Remote control cable

(3 metres)
Support for KP500

control unit
KP500 control unit
Control unit remote installation kit / KPCMK Handheld remote control unit
The KPCMK kit is used to remotely control the inverter
from the KP500 unit.
4 screws K 35 x 10 mm
Rear cover of kit
Electrical enclosure wall
Cut-out 92 x 92 mm
Remote installation on exterior of enclosure Fixing to enclosure

25
Interface / KP-232
Serial interface KP232 can be used as an alternative to control unit KP500. This connection enables
parameterisation, monitoring, setting management, inverter control and even commissioning from a
PC or laptop computer. The serial point-to-point connection between inverter and PC complies with
specifications for transmission between data terminals (DTE) and data communication equipment
(DCE), requiring, in this mode, a serial pin-to-pin cable with DB9 male connector on the inverter side.
The KP232 interface is compatible with lines no longer than 15 metres. The serial transmission protocol
ensures high data security and does not require handshake signals between computer and inverter.
The VPlus software application can be supplied as an accessory. This program, which runs in Windows,
is dedicated to the complete management of the ACTIVE inverter from a PC, including the functions
of commissioning and parameterisation, which calls for the presence of hardware interface KP232,
CM232 or CM485. The VPlus package also includes a digital Oscilloscope Function. The oscilloscope has
four traces configurable for inverter monitoring also with graphic capabilities.
Technical data
Baud rate (kBaud) Up to 115.2 kb
KP232
Plug-In
Active
RS232 line
PC/Notebook
26
RS232 / CM-232
serial communication
The optional CM-232 communication card enables RS232 serial connection of the ACTIVE
inverter to an external control device or PC to ANSI standard EIA/TIA-232E and CCITT V.28.
The standard defines the electrical and mechanical characteristics of serial connections
between data terminating equipment (DTE) and data communication equipment (DCE).
The serial interface, in the form of a DB9 plug, features DCE type pinouts.
The serial transmission protocol guarantees high data security and allows connection,
also without handshake signals, thereby reducing the required number of connection
lines to just three.
Maximum allowed distance between the various bus nodes (inverters) and the master
(PC, PLC) depends on the cable used and the selected transmission rate.
This option can be used as well for inverter programming and monitoring with VPlus
software.
Cable lenght Max Baud rate
up to 30m 19.2
up to 10m 115.2
Cable length limits the transmission

bandwith. Above table shows the match
between admissible cable lengths and
corresponding max kBaud rates. Values are
indicative and may significantly change
in relation to the transmission cable
characteristics.
CM-232 module
RS232 line
PC/Notebook Location of CM-232 module on the

frequency inverter
27
RS485 / CM-485
serial communication
The CM-485 communication module is designed for high speed data transmission over
long distances in industrial applications. RS485 bus supports data exchange among 30
nodes in a bidirectional 2-wires system.
The interface is based on a DB9 connector, following the standards for physical
transmission of data ITU V.11 and ANSI EIA/TIA-422B
CM-485 communication card includes the end-of-line terminating resistor that can be
activated or disconnected by means of an on-board dip switch.
The RS485 network address of the inverter is set by software parameters either via
KP500 control unit or by means of PC in serial communication with KP-232. The RS485
complies with ISO standard 1745 for code-bound data transmission. The standard data
exchange rate and monitoring functions can be set using VPlus software.
up to 12000m 4.8
up to 2000m 19.2

characteristics.
CM-485 module
RS485 line
Location of CM-485 module on the PC/Notebook

frequency inverter
28
RS485 / CM-485
serial and Modbus communication
Modbus communication
The communication module CM-485 allows to use the Modbus Communication profile
to be used. The communication profile can be easily changed to Modbus with a
parameter. Therefore a very inexpensive solution is available to integrate the Active
inverters in a Modbus Communication environment with the standard Active devices
and a standard module.
There are two profiles available. The Modbus RTU profile is well established and known
to the experienced Modbus user, which offers quick communication between different
devices. Additonally, Modbus ASCII is supported as well, which allows easy set up and
diagnosis of the communication between different devices.
The address range allows values in the range between 1 to 247.
up to 12000m 4.8
up to 2000m 19.2

characteristics.
CM-485 module CM-485 module
PC/Notebook Location of module CM-485 on the

frequency inverter
29
DP / CM-PDP
Profibus Communication
Profibus DP interface fulfils fieldbus standard DIN 19245. This Profibus version, which
is optimized in order to provide excellent performance in terms of speed and low
connection costs, has been adapted for communication between automation systems
and decentralized peripheral devices.
Following “variable speed drive” profiles defined by Profidrive for electrical drive
technology are supported by CMP-DP: PPO1, PPO2, PPO3, PPO4.
CM-PDP interface supports different transmission rates in compliance with EN 50170
standard. The transmission rate automatically adjusts to the settings of the fieldbus
Internal dipswitch to enable the 220 Ω
master.
terminating burden resistor incorporated in
the module CM-PDP module is equipped with a DIP switch to activate end-of-line terminating
resistor, included into CM-PDP.
up to 1200m 93.75
up to 1000m 187.5
up to 400m 500
up to 200m 1500
up to 100m 12000

characteristics.
CM-PDPV1 module
DP line
Location of module CM-PDP on the PC/Notebook

frequency inverter
30
CANopen/ CM-CAN
communication
The CM-CAN communication option with controller area network interface, complies
with ISO/DIS 11898 transmission standard. The pinout of connector DB9 is based on
the “CAN in Automation e.V.” specification, which allows the connection of up to 127
nodes in the network. The network node addresses are assigned via software. The
endburden resistor is activated by means of a DIP switch on the module. The end of
line terminating current transmission protocol complies with CANopen specifications
DS-301 V4.02. The maximum allowed distance between the bus nodes depends on the
cable used and the selected transmission rate. See table.
Internal dipswitch to enable the terminating
resistor incorporated in the module
up to 5000m 10
up to 2500m 20
up to 1000m 50
up to 800m 100
up to 500m 125
up to 250m 250
up to 100m 500
up to 25m 1000

characteristics.
CM-CAN module
CANopen line
PC/Notebook Location of CM-CAN module on the

frequency inverter
31
System bus / EM-SYS module
The “System Bus” of Active inverters is a proprietary communication bus, based on

CANopen protocol that allows fast exchange of data between the inverters and access,
by a system bus master, to the parameters of all devices connected on the network.
The system bus nodes (max. 64) are connected by a two-wire line.
The Bus termination (at either first or last node) can be activated via DIP switches of
the EM-SYS module.
The system bus is equipped with three PDO (Process Data Object) channels that allow
rapid exchanges of process data for each inverter. There are also two SDO (Service Data
Object) channels for parameterisation purposes.
Thanks to the three PDO channels, with one transmission and one reception channel,
all inverter data can be transmitted. Among other advantages, this makes it possible
to create master/slave and daisy chain configurations easily, while ensuring very high
precision and speed.
Each transmission and reception PLC

channel includes 8 bytes that can be
freely occupied by objects, thereby
System bus Master System bus Slave(s)
offering the maximum flexibility for
a very broad range of applications. Field bus Active Active
The selection of transmission objects interface Inverter Inverter
and reception objects is made easy by
the VPlus program, and no additional
configuration tools are needed. PARAMETERS CONTROL PARAMETERS CONTROL
SDO 2 SDO 1 PDO SDO 2 SDO 1 PDO
SYSTEMBUS interface SYSTEMBUS interface
Control system / PC
Location of EM-SYS module on the

frequency inverter
32
Input-output module / EM-IO-01
The EM-IO-01 expansion modules extends the number of the standard inputs and
outputs provided on the ACT inverter for connection of various applications.
Analog inputs and outputs can be available also with bipolar signals and must
therefore be configured with inverter parameters.
The supplementary digital inputs provided on the expansion module are electrically
equivalent to the standard inputs. The relay changer contact constitutes an alternative
for the activation of high power with respect to the relay output available as a
standard feature.
The SYSTEMBUS is available on two control terminals and supports easy control of
decentralised drive systems.
The module is equipped with a removable terminal board divided into two parts
(X410A and X410B) that are physically separated one from the other.
• 3 Digital inputs
• 2 Relay outputs
• 1 Analogue input
• 1 Analogue output
• DC 20 V output
• Systembus
Terminal board X410A Terminal Function
X410A.1 20 VDC power supply output (180 mA)

1 +20V / 180mA
X410A.2 20 V power supply GND
2 GND 20V
3 EM-S1IND X410A.3 EM-S1IND multifunction digital input Vmax = 30 V (24 V/10 mA ), PLC compatible
6 EM-S1OUTD
X410A.6
7 EM-S1OUTD EM-S1OUTD multifunction relay output, Umax = 24 V, 1 A (ohmic)
X410A.7
Terminal board X410B Terminal Function
X410B.1 EM-S2OUTD multifunction relay output, Umax = 24 V, 1 A (ohmic)

1 EM-S2OUTD
X410B.2 EM-S1INA +/- 10 V and +/- 20 mA analog input
10Vref 2 EM-S2OUTD
3 EM-S1INA X410B.3 EM-S1OUTA +/- 10 V multifunction analog output
4 EM-S1OUTA X410B.4 CAN-Low Systembus
5 CAN-Low X410B.5 CAN-High Systembus
6 CAN-High
X410B.6 GND for +/- 10 V signals
7 GND 10V
Location of EM-IO-01 module on the

frequency inverter
33
Like the previously illustrated EM-IO-01, the EM-IO-02 expansion module extends the
standard inputs and outputs featured on ACT frequency inverters.
The EM-IO-02 module has a slightly modified layout compared to the -01 version,
featuring an input for a PTC thermal probe in place of one of the module relay
outputs.
The functions of all the other terminals are identical to the version illustrated above.
• 1 Relay outputs
• 1 Analog input
• 1 Analog output
• DC 20 V output
• Motor PTC evaluation
• Systembus
X410A.1 20 V power supply output (180 mA)

1 +20V / 180mA
2 GND 20V
6 EM-S1OUTD
X410A.6
X410A.7
X410B.1 Input for motor PTC

PTC θ 1 PTC X410B.2 GND for motor PTC
10Vref 2 GND-PTC
3 EM-S1INA
4 EM-S1OUTA X410B.4 EM-S1OUTA +/- 10 V multifunction analog output
5 CAN-Low X410B.5 CAN-Low Systembus
6 CAN-High
X410B.6 CAN-High Systembus
7 GND 10V

frequency inverter
34
The EM-IO-03 expansion module is another variant for the extension of I/O facilities of
ACTIVE frequency inverters.
• 1 Relay outputs
• 1 Analog input
• 2 Analog output
• DC 20 V output
• Systembus
X410A.1 20 V DC power supply output (180 mA)

1 +20V / 180mA
2 GND 20V
3 EM-S2OUTA X410A.3 EM-S2OUTA multifunction analog output 0-20 V / 4-20 mA
5 EM-S3IND X410A.5 EM-S3IND multifunction digital input Vmax = 30 V (24 V/10mA ), PLC compatible
6 EM-S1OUTD
X410A.6
X410A.7

PTC θ 1 PTC
X410B.2 GND for motor PTC
10Vref 2 GND-PTC
3 EM-S1INA
4 EM-S1OUTA X410B.4 EM-S1OUTA +/- 10 V multifunction analog output
6 CAN-High
7 GND 10V
X410B.7 GND

frequency inverter
35
The EM-IO-04 expansion module is another variant for the extension of I/O facilities of
ACTIVE frequency inverters.
• 1 Digital Port (input or output)
• DC 20 V output
• Motor PTC or KTY evaluation
• Systembus
X410A.1 Voltage output 20 V

1 +20 V
X410A.2 Earth / GND 20 V
2 GND 20 V
3 EM-S2IND X410A.3 Digital input EM-S2IND
4 +20 V X410A.4 Voltage output 20 V
5 GND 20 V X410A.5 Earth / GND 20 V
6 EM-S3IND
X410A.6 Digital input EM-S3IND
7 +20 V
X410A.7 Voltage output 20 V
X410B.1 Motor PTC thermistor connection EM-MPTC or connection motor temperature

1 EM-MPTC / EM-KTY sensor EM-KTY
X410B.2
2
X410B.3 Digital Port EM-S1IOD / Digital input or digital output
3 EM-S1IOD
4 GND 20 V X410B.4 Earth / GND 20 V
SYS
6 CAN-High
7 CAN GND
X410B.7 Earth / GND

frequency inverter
36
Speed sensor module / EM-ENC-01
The EM-ENC-01 expansion module extends the number of speed sensor inputs with
respect to the standard terminal board of the frequency inverter, and also increases the
number of configurable pulse outputs.
This module is able to manage TTL and HTL incremental speed sensors to standard EIA
RS422 (line driver) with 5-volt logic. The EM-ENC-01 speed sensor module is equipped
with connection terminals for signals A, A, B and B of the line driver speed sensor and
terminals for repetition output of the same signals (speed sensor emulation). This
makes it possible to create master-slave configurations between several separate units
using the output signals of one unit as the input signals of the next.
The DC +/- 10 V analog input can be used for the inverter frequency reference signal.
The same terminal board also provides a DC + 5 V (200 mA) power supply for the line
driver speed sensor.
Like the other EM expansion modules, the EM-ENC-01 features a Systembus interface.
• TTL or HTL encoder evaluation (without Zero-Pulse)

• DC +5 V encoder supply
• Analog output
• Frequency repetition output
X410A.1 Channel A speed sensor input

ENCODER LineDriver
1 A X410A.2 Channel A speed sensor input

2 A X410A.3 Channel B speed sensor input
3 B X410A.4 Channel B speed sensor input
4 B
X410A.5 + 5 V (200 mA) power supply output
5 +5V out
6 GND X410A.6 5 V power supply GND
7 A out X410A.7 Speed sensor channel A repetition output
X410B.1 Channel A speed sensor repetition output

1 A out X410B.2 Channel B speed sensor repetition output
2 B out
X410B.3 Channel B speed sensor repetition output
10Vref 3 B out
4 EM-S1INA X410B.4 EM-S1INA +/- 10 V analog input
6 CAN-High X410B.6 CAN-High Systembus
7 GND
X410B.7 GND
Location of EM-ENC-01 module on the

frequency inverter
37
The EM-ENC-02 speed sensor module extends the standard terminal board of the
inverter, providing an interface for line driver encoders with relative DC + 5 V power
supply.
The same module is equipped also with a DC 0 ... 20 mA and +/- 20 mA analog input
and a DC + 20 mA analog output, together with an input for a PTC thermal probe and
a digital port configurable as an input or output.
Also this module is equipped with a Systembus port.

• 1 Digital Port (input or output)
• 1 Analog input
• 1 Analog output
• Systembus

ENCODER LineDriver

4 B
X410A.5 + 5 V (200 mA) power supply output
5 +5V out
6 GND X410A.6 5V power supply GND
7 EM-S1IND/OUTD X410A.7 EM-S1IND/OUTD digital input/output

PTC θ 1 PTC X410B.2 GND for motor PTC
2 GND-PTC
X410B.3 EM-S1OUTA 0 ... 20 mA analog output
10Vref 3 EM-S1OUTA
4 EM-S1INA X410B.4 EM-S1INA +/- 10 V and +/- 20 mA analog input
6 CAN-High
7 GND
X410B.7 GND

frequency inverter
38
The EM-ENC-03 extends the standard terminal board of the inverter, providing an
interface for line driver speed sensors.
Also this module is equipped with a Systembus port.
Unlike the other EM-ENC-XX modules, the EM-ENC-03 module is not equipped with a
power supply output for the speed sensor.

• Systembus

ENCODER LineDriver

4 B
X410A.5 -
5
6 GND X410A.6 GND
7 X410A.7 -
X410B.1 -
1 X410B.2 -
2
X410B.3 -
3
4 X410B.4 -
6 CAN-High
7 GND
X410B.7 GND

frequency inverter
39
inverter, providing an interface for line driver speed sensors with Z channel.
This module is able to manage TTL, HTL, or push-pull incremental speed sensors to
standard EIA RS422 (line driver). The EM-ENC-04 speed encoder module is equipped
with 6 control terminals for A, A, B, B direction signals and Z and Z zero signals
transmitted by the speed sensor.
The same module also features a ± 10 V and ± 20 mA analog input and a ± 10 V voltage
output in addition to a digital relay output.
The module also features two output voltages (+ 5 V and + 24 V) for the speed sensor
power supply.
• TTL or HTL encoder evaluation (with Zero-Pulse)

• DC +20 V encoder and external supply
• 1 Relay output
• 1 Analog input
• 1 Analog output

1 A
ENCODER LineDriver

2 A
X410A.3 Channel B speed sensor input
3 B
5 Z X410A.5 Channel Z speed sensor input
6 Z
X410A.6 Channel Z speed sensor input
7 +5V out
X410A.7 + 5 V power supply output (200mA)
X410B.1 + 20 V power supply output (180 mA)

1 +20V out
X410B.2 Power supply GND
2 GND
X410B.3 ± 10 V analog output
±10Vref 3 EM-S1OUTA
4 EM-S1INA X410B.4 ± 10 V analog input
5 EM-S1OUTD.1 X410B.5
6 EM-S1OUTD.2 EM-S1OUTD multifunction relay output, Umax = 24 V, 1 A (ohmic)
X410B.6
7 GND
X410B.7 GND

frequency inverter
40
inverter, providing an interface for line driver speed sensors with Z channel.
This module is able to manage TTL, HTL, or push-pull incremental speed sensors to
standard EIA RS422 (line driver). The EM-ENC05 speed encoder module is equipped
with 6 control terminals for A, A, B, B, direction signals and Z and Z zero signals
transmitted by the speed sensor.
The same module also features a ± 10 V and ± 20 mA analog input and a ± 10 V voltage
output in addition to a digital relay output.
It is also equipped with a SYSTEMBUS communication bus.
• TTL or HTL encoder evaluation (with Zero-Pulse)

• DC +20 V encoder and external supply
• 1 Analog input
• 1 Analog output

ENCODER LineDriver

4 B
5 X410A.5 Channel Z speed sensor input
Z
6 Z X410A.6 Channel Z speed sensor input
7 +5V out X410A.7 + 5 V power supply output (200mA)
X410B.1 + 20 V power supply output (180 mA)

1 +20V out X410B.2 Power supply GND
2 GND
X410B.3 EM-S1OUTATA 0 ... 20 mA analog output
10Vref 3 EM-S1OUTA
4 EM-S1INA X410B.4 EM-S1INA +/- 10 V and +/- 20 mA analog input
6 CAN-High
7 GND
X410B.7 GND

frequency inverter
41
Resolver Module / EM-RES-01
The EM-RES-01 angular position transducer module extends the standard functions
of the frequency inverter by providing a supplementary input for a resolver
(electromechanical absolute speed sensor).
Resolver gives the instantaneous motor shaft position value even at standstill, and its
angular position within a revolution.
EM-RES-01 provides 6 terminals for connection of the two sinØ and cosØ track signals
generated by the transducer and also carry the resolver power supply voltage.
The module EM-RES-01 also supplies an output signal emulating a digital incremental
speed sensor through the generation of squarewave signals A, A, B, B, which can be
used for shaft synchronisation of any connected slave inverters.
The EM-S1INA multifunction analog input (± 10 V or ± 20 mA) and a Systembus
communication port extend the standard functions of the ACT frequency inverter.
• Resolver evaluation
• Frequency repetition output without Zero-Pulse
• Analog input
• Systembus
X410A.1 (+) ~6 VAC resolver power supply

1 +VREF out (-) (Imax = 60mA)
X410A.2
2 -VREF out
RESOLVER
3 SIN+ X410A.3
Resolver sinq signal input
4 SIN- X410A.4
5 COS+ X410A.5
6 COS- Resolver cosq signal input
X410A.6
7 A out
X410A.7 Channel A speed sensor emulation
X410B.1 Channel A speed sensor emulation

1 A out
X410B.2 Channel B speed sensor emulation
2 B out
±10Vref X410B.3 Channel B speed sensor emulation
3 B out
4 EM-S1INA X410B.4 ± 10 V or ± 20 mA analog input
6 CAN-High
7 GND
X410B.7 GND
Location of EM-RES-01 module on the

frequency inverter
42
Resolver Module / EM-RES-02
EM-RES-02 angular position transducer module extends the standard functions of the
frequency inverter by providing a supplementary input for a resolver.
This module shares all the features of EM-RES-01 except for the emulation of the
encoder zero signal, which in this case replaces the Systembus port.
• Resolver evaluation
• Frequency repetition output with Zero-Pulse
• Analog input
X410A.1 (+) ~6 VAC resolver power supply

1 +VREF out (-) (Imax = 60mA)
X410A.2
2 -VREF out
X410A.3
RESOLVER
3 SIN+ Resolver senq signal input

4 SIN- X410A.4
5 COS+ X410A.5
6 COS- Resolver cosq signal input
X410A.6
7 A out
X410A.7 Channel A speed sensor emulation
X410B.1 Channel A speed sensor emulation

1 A out
X410B.2 Channel B speed sensor emulation
2 B out
±10Vref 3 B out X410B.3 Channel B speed sensor emulation
4 EM-S1INA X410B.4 ±10 V or ± 20 mA analog input
5 Z out X410B.5 Channel Z speed sensor emulation
6 Z out
X410B.6 Channel Z speed sensor emulation
7 GND
X410B.7 GND
Location of EM-RES-02 module on the

frequency inverter
43
Engineering software
VPlus for PC retrieval for the reverse procedure of downloading
VPlus is a software application for management to the inverter.
of Bonfiglioli ACTIVE and VCB inverters using a PC VPlus requires a PC running Windows 98/NT/2000/
connected to the drive by means of an RS232 or XP and an RS232 or RS485 standard serial port
RS485 serial interface. with DB9 connector, grounded to avoid problems
For this purposes the ACTIVE inverter must be of disturbance on signals exchanged between
equipped with the optional KP232 interface or inverter and computer.
with communication module CM232 or CM485. The menus / submenus structure provides
The program is a highly useful accessory in subdivision of parameters by uniform groups.
all phases of the application, from inverter The interface language can be English, Italian, or
commissioning to run-time monitoring. German.
The user interface features an ergonomic structure The VPlus program also provides the facility
that supports the user during programming, for modem connection for remote diagnostics
management, and monitoring, allowing storage operations on the inverter.
of data sets by saving them to file and subsequent
OSCILLOSCOPE function Salient features of the Oscilloscope Function:

The Oscilloscope Function of the ACTIVE inverter - 4 channels
is an application package integrated in the - Display of absolute values
Bonfiglioli VPlus program which, by means of the - Amplitude and time measurement cursors
acquisition of signals arriving from the drive core, - Timebase from 20 ms/div to 50 s/div
enables the graphic representation of both the - Various trigger types
power and control waveforms for the purposes - Graphic memory up to 1 Mbyte
of field technical diagnosis optimisation of the - Trace recording memory up to 60 min.
applications. - Sampling times from 2 ms to 32 ms (depending on the PC)
An essential requirement for the use of the - Various trace storage formats
integrated oscilloscope is the installation of Minimum inverter requirements:
interface module KP232 on the inverter. When - ACTIVE with firmware version 4.1.X or higher
connected to the PC using a standard DB9 female- - KP232 interface ver. 0204 or more recent
female cable this interface creates 115 kbit/s
acquisition channels of the four traces shown on
the computer screen.
ACTIVE oscilloscope graphic presentation

The functionality and practicality of the
virtual oscilloscope are identical to those
of a powerful and modern conventional
oscilloscope, with the added benefit that all
the parameters controlled by the inverter
microprocessor can be displayed, whether
of a physical nature (current, voltage,
frequency, etc.) or a virtual nature (internal
control variables, timer signals, comparator
signals, internal digital signals, etc.).
44
Configurations implementable with the

ACT frequency inverter (parameter P030)
110: Simple Sensorless Control By default the ACT frequency inverter is supplied
111: Simple Sensorless Control with PI function with configuration 110.
115: Simple Sensorless Control with master / slave Configurations can be changed from the control
control unit or PC (VPlus) by means of parameter P030.
116: Simple Sensorless Control with Configuration 110 is recommended for low
synchronisation control dynamic applications or for speed control of
160: Simple Sensorless Control with Brake Control several motors in parallel (in the event that the
and Load Detection inverter selection criterion is based on the sum of
210: Field-oriented control with speed sensor the rated currents of the motors to be driven).
211: Field-oriented control with speed sensor and Configuration 111 is recommended for driving
PI function turbine machinery (pumps and fans).
215: Field-oriented control with speed sensor with
master / slave function Configuration 410 provides high dynamic
216: Field-oriented control with speed sensor with performance also at low speed without the use
electric shaft of a speed sensor. For enhanced performance
230: Field-oriented control with speed sensor with the motor data must be entered and the system
torque/speed switching must be tuned; in addition, the speed controller
260: Field-oriented control with speed sensor with must be set up for the optimisation of dynamic
Brake Control and Load Detection performance in accordance with the moment of
410: Sensorless Control with extended tuning inertia of the load.
411: Sensorless field orientation control with PI This configuration can also be used for simple
regulator resolvers by implementing the internal function
415: Sensorless field orientation control with for positioning from an external reference point
electronic gearbox and position control (e.g. proximity switch).
430: Sensorless Control with extended tuning and Configuration 460 is particularly suitable for
torque / speed control switching elevators and lifting drives in general (cranes,
460: Sensorless Control with extended tuning and travelling hoists, etc.).
with Brake Control and Load Detection Configuration 210 requires the use of a speed
510: Sensorless field orientation control of a sensor (push-pull or line driver); this configuration
synchronous machine allows the most precise load control in terms of
515: Sensorless field orientation control of a speed and torque, including control with nominal
synchronous machine with electronic gear and torque at zero rpm (standstill with torque).
position control Configuration 216 can be utilised for synchronous
516: Sensorless field orientation control of a tie applications between several motors with
synchronous machine with electronic gear and definition of angular phase differences between
index control each axis.
530: Sensorless field orientation control of a
synchronous machine with torque/speed Configuration 510 is the standard synchronous
switching motor operation. This configuration needs a
560: Sensorless field orientation control of a synchronous motor with Resolver and an ACT
synchronous machine with electronic gear and device with EM-RES.
position control Configuration 515 adds the functionality of
the electronic gear to the configuration 510.
Configuration 516 allows synchronous tied
applications with an index control.
Configuration 560 adds extended brake control
and is suited especially for vertical movements.
45
Functions implemented in standard firmware

Parking brake control (X60 configurations) between motor and inverter in certain cases (e.g.
Many drives, particularly in the mechanical elevators).
engineering industry, require a holding brake To compensate for the response time of
that maintains the position that has been reached mechanical components, parameterisation of
even in the event of power losses. An extended switching times can be executed with timers. This
system is available for holding brake control for solution makes it possible to optimise starting and
3
lifting drives. In addition to holding brake control, stopping behaviour in the case of suspended loads.
S1OUT this includes also control of the circuit breaker
S3OUT
S2IND
3 S3OUT
Circuit I
breaker CM
3 S1OUT
Fref
ASM FC
t1 t2 t3 t4 t13 t12 t11 t15
Mech. Ta Tb Tc
brake
Motor brake (motor chopper) parameter P507 drive starting from an external signal (e.g. proximity
The Motor Chopper function (P507) allows switch). The reference point is acquired on the digital
efficient braking of drives with high flywheel loads inputs and the target position can be parameterised.
without requiring external components such as “Positioning from a reference point” can be
brake units or mains recovery devices. employed independently of the control configuration
(with/without speed sensor). Since it is possible to
Positioning (parameters from P458 to P464) select drive behaviour once the target position has
With “Positioning from a reference point” been reached, “Positioning from a reference point” is
(Parameters P458 to P464), users can position a also suitable for fully automatic drive systems.
SPS
Sensor
Motor
FU
Timer Functions (parameters P790 to P795) Delay times can be programmed in a range from
The system is equipped with two timers which are 10 ms up to 650 hours. Multiple operating modes
connected, in the standard configuration, to a permit the adaptation of the Timer function
digital input and a digital output but which can be to meet the requirements of a broad range of
associated, by means of programming, with the I/ applications.
Os and several internal functions.
Timer 1 83
73 - S4IND 158 - Timer 1
Change data set 1 70
P. 83
Timer 2 84
75 - Digital signal 1 159 - Timer 2
P. 84
46
ACT Systembus
The ACT frequency inverter systembus is an is based on CAN and is implemented along the
economical and powerful communication system lines of CANopen methods. The systembus has two
allowing the connection of up to 64 ACT inverters. SDO channels and three PDO channels.
Taking account of its characteristics, the systembus
PLC
System bus Master System bus Slave(s)
Active Active
Field bus Inverter Inverter
PARAMETER FUNCTIONS PARAMETER FUNCTIONS
SDO 2 SDO 1 PDO SDO 2 SDO 1 PDO

SYSTEMBUS SYSTEMBUS
2 Systembus
Control system / PC
Channel SDO1 allows access to the real parameters interfaced with the field bus. Channel SDO2 is used
and values of all the inverters in the systembus for connection of a PC display tool for Windows.
from an external control system (e.g. PLC, NC, This display tool allows parameterisation and
etc. ). For this reason the master inverter must be monitoring of the process on-line.
PLC SDO-Channel PDO-Channel
RS 485 Systembus Systembus Systembus
n* n* n*
Speed n Speed n Speed n
Controller Controller Controller
Master Slave Slave
Inverter Inverter Inverter
M M M
T T TT
Electronic Gear
Data can be exchanged between inverters with the slaves. This strategy makes it possible to obtain
very high speed and precision by means of the PDO an adjustable speed ratio between the master
channels. Data exchange can take place between and one or more slaves. In the case that speed
any of the inverters in the systembus. sensors are used on the master and on the slaves,
In the case of a master/slave control, nominal it is possible to implement a synchronous tie with
speed is transmitted from the master inverter to angular ratios that can be modified on-line.
47
Master/slave synchronisation
(X16 configurations)
Synchronisation of handling processes (e.g. conveyor belts) is one of the functions available with the
standard firmware.
Material transported
Master Slave
Sensor Sensor
There are several dedicated inputs for input, e.g. for alignment procedures.
synchronisation signals (electronic gear). For For functional control the current deviation
master-slave control it is possible to set angular between master and slave can be monitored. If
ratios with very high resolution. An offset can a programmable threshold value is exceeded an
be programmed between two conveyor belts. error signal can be generated by means of a freely
The synchronism regulator can be activated/ configurable digital output.
deactivated by means of a programmable digital
Master - Dividor
N Offset Alarm
Master l
+
Phase Discriminator
+
Slave N
l
Slave - Dividor
f
X
f
PI-Controller
0 Controller Release Signal

48
Mounting
A wide range of mechanical accessories is Types of mounting kits
available for ACT Series frequency converters, to The drive is supplied complete with a standard
make installation extremely easy in all sorts of installation kit for fixing to an electrical cabinet
application. mounting panel.
In standard mountings the unit can be installed 3 different optional installation kits are available
directly on the mounting plate or through-the- on request.
wall. A vibration-proof mounting variant and
a standard DIN bar mounting variant are also MPSV
available. Thru-type assembly for higher protection classes
The range of mounting variants also includes an or enhanced cooling characteristics
optional support with shielded brackets, so that MNVIB
the right solution for all possible needs can always Anti-vibration mounting for installations on
be found. machines that generate significant vibrational
Installations are practically identical for all sizes, stress
so the examples shown below can be taken as MDIN
representative solutions and ideal for all installers DIN rail assembly for fast and modular
seeking a mechanically simple, compact installation installation / coupling
solution.
49
Size 1
Inverter Bonfiglioli Mounting Description
MPSV1 Thru-type assembly

ACT 201-05 … ACT 201-09
MNVIB1 Antivibration assembly
ACT 401-05 … ACT 401-11
MDIN1 DIN rail assembly
Standard assembly B A B
MPSV1
MNVIB1
MDIN1 A A B
B
50
Size 2

ACT 201-11 … ACT 201-15
ACT 401-12 … ACT 401-18
MDIN2 DIN rail assembly
Standard assembly
MPSV2 A A B
MNVIB2 A
A B
MDIN2 A
A B
B
51
Size 3
ACT 201-18 … ACT 201-19 MPSV3 Thru-type assembly

ACT 401-19 … ACT 401-22 MNVIB3 Antivibration assembly
Standard assembly A
A B
MPSV3 A
A B
MNVIB3 A
A B
B
52
Size 4
ACT 201-21 … ACT 201-22 MPSV4 Thru-type assembly

ACT 401-23 … ACT 401-25 MNVIB4 Antivibration assembly
Standard assembly A
A B
MPSV4
MNVIB4 A
A B
B
53
Size 5

ACT 401-27 … ACT 401-31
Standard assembly A
A B
MPSV5
MNVIB5 B A B
A
54
Size 6

ACT 401-33 … ACT 401-39
Standard assembly A
A B
MPSV6
MNVIB6 A
A B
B
55
Size 7
ACT 401-43 ... ACT 401-49 MPSV7 Thru-type assembly
Standard assembly
A
A B
MPSV7
56
Input filter
Why an input filter? Line choke
An Input Filter is a filtration device to be installed - Line chokes are not mandatory: their use
up-line from the frequency inverter and down-line depends on the system engineer’s need to reduce
from the power feeding contactor. harmonic distortion in the short circuit point, and
The AC/DC rectifier at the inverter input generates the need to reinforce the action of the EMI filter.
harmonic disturbance on the absorbed current A line choke is normally used if the mains short
and returns disturbance generated by switching circuit power is lower than 1%.
components towards the mains. - A line choke is recommended for the ACU201 Line choke
This harmonic current causes voltage distortions on and ACU401 frequency inverter series in the
the mains resulting in electromagnetic interference presence of high continuous input current
phenomena. required by the application, in order to increase
This harmonic distortion is reduced by means of the lifetime of the electrolytic capacitors.
line chokes, while disturbance is countered with - A line choke is always required in single and
EMI filters (attenuation of EMI voltages) such as two-phase operation of the ACU201 frequency
those described below. inverters.
The use of input filters reduces the inverter
input voltage. If required, these filters should be
installed up-line from the inverter in the following EMI filter
order: - An EMI filter can be used in order to achieve
1. Mains supply Class “A” (groups 1, 2) or Class “B” interference
2. Line choke suppression
3. EMI filter - The EMI filter is available in a low leakage
4. Inverter current version for special applications.
- The EMI - filter is part of the standard outfit in sizes
of up to 4.0 kW and it is supplied as an optional for
higher sizes in an internal (up to 7.5 kW) or external
(above 7.5 kW) version.
Power
feeding line
ACTIVE inverter - Line choke / EMI filter combination
Compliance Compliance with Compliance with

with Class A (Group 2) Class A (Group 1) Class B
Mains Cable Length < 10 m < max* < 10 m < max* < 10 m < max*
ACT 1
Standard external choke external choke external filter external choke external filter
(standard internal filter)
EMI filter
ACT 2
Standard external choke external choke external filter external choke external filter
(standard internal filter)
internal filter internal filter internal filter internal filter internal filter
ACT 3 or or + + + external filter
external choke external choke external choke external choke external choke
external filter
ACT 4 external choke external filter external filter external filter external filter +
external choke
external filter
ACT 5 external choke external choke external filter external filter external filter +
external choke
ACT 6 external choke external choke external filter external filter external filter external filter
ACT 7 external choke external choke external filter external filter — —

Power
feeding line
* See the operation manual

57
Line choke
The simplest way of reducing high harmonic components and hence reactive power
is connecting a choke in series on the mains side of the inverter. Depending on the
system, reactive power consumption can be reduced by approximately 20% of the
figure without line choke.
The line choke increases inductance towards the mains. Mains feed line choke can
be regarded as sufficient if short-circuit power is from 20 to 40 times higher than the
inverter nominal output.
The inverter is suitable for connection to public or industrial mains supplies in
compliance with technical data. If the supply mains transformer output is ≤ 500 kVA,
the optional mains choke is needed only if specified in the inverter technical data. The
other inverters are suitable for the connection to the mains without a mains choke
with relative impedance ≥ 1%. If it is desired to connect more than one inverter, use
the sum of the nominal outputs as a basis.
Since experience has shown that the nominal short circuit power on the inverter
connection point is often unknown, BONFIGLIOLI recommends the use of mains chokes
with 4% voltage drop.
The relative short circuit voltage equivalent to a 4% voltage drop represents the
percentage of the nominal voltage at which a current equal to rated current flows in
the case of a short circuit.
The European reference standard for harmonics is EN 60 555, while in the US and
Canada systems must comply with standard IEEE 519 and various generic national
regulations.
The line choke must be installed Technical data

between the mains connection point Nominal voltages
and the EMI filter. Both the line choke 230V +/- 10%
and inverter should be installed on a 400V +/- 10%
common metal baseplate and each
should be connected to the metal Frequencies
mounting plate and earthed by means 50/60 Hz
of a large contact area copper braid. uk (a IN / 50 Hz) 4%
Insulating material class
T40/F
Ambient temperature
40°C
Protection class
IP00 / VBG4
Connection type
Contact-protected terminals
58
Line choke
Dimensions
PE
c
d
n2 n1
a b
Technical data Bonfiglioli frequency inverter - Line choke combination, 1x230V~
Bonfiglioli inverter Bonfiglioli choke Nominal current Power dissipation
[A] [W]
ACT 201-05 LCVS006 6 8.0
ACT 201-07 LCVS008 8 8.0
ACT 201-09 LCVS010 10 10.0
ACT 201-11 LCVS015 15 12.0
ACT 201-13 LCVS018 18 15.0
Technical assembly data
Bonfiglioli choke Dimensions Assembly Weight Connection terminal

a b c n2 n1 d
[mm] [mm] [mm] [mm] [mm] [mm] [kg] [mm] [Nm] PE
LCVS006 60 62 75 44 38 3.6 0.5 0.75-2.5 1.0-1.2 2.5 mm2
LCVS008 60 67 75 44 43 3.6 0.6 0.75-2.5 1.0-1.2 2.5 mm2
LCVS010 66 80 70 50 51 4.8 0.8 0.75-2.5 1.0-1.2 M4
LCVS015 78 78 80 56 49 4.8 1.1 0.75-4.0 1.5-1.8 M4
LCVS018 85 85 95 64 50 4.8 1.8 0.75-4.0 1.5-1.8 M4

59
Line choke
Dimensions
LCVT004 ... LCVT025 LCVT034 ... LCVT250
U1 U2 V1 V2 W1 W2
PE
U1 U2 V1 V2 W1 W2
c
c
n2 n1 n2 n1
a b a b
Technical data Bonfiglioli frequency inverter – Line choke combination, 3x230V~
Bonfiglioli inverter Bonfiglioli choke Nominal current Choke Power dissipation
[A] [mH] [W]
ACT 201-05
LCVT004 4 7.32 20
ACT 201-07
ACT 201-09 LCVT006 6 4.88 25
ACT 201-11 LCVT008 8 3.66 30
ACT 201-13 LCVT010 10 2.93 30
ACT 201-15 LCVT015 15 1.95 45
ACT 201-18 LCVT018 18 1.63 70
ACT 201-19 LCVT025 25 1.17 70
ACT 201-21
LCVT034 34 0.86 85
ACT 201-22
60
Line choke
Technical data Bonfiglioli frequency inverter – Line choke combination, 3x400V~
Bonfiglioli inverter Bonfiglioli choke Nominal current Choke Power dissipation
[A] [mH] [W]

ACT 401-05
ACT 401-07
ACT 401-09 LCVT004 4 7.32 20
ACT 401-11
ACT 401-12
ACT 401-13 LCVT006 6 4.88 25
ACT 401-15 LCVT008 8 3.66 30
ACT 401-18 LCVT010 10 2.93 30
ACT 401-19 LCVT015 15 1.95 45
ACT 401-21 LCVT018 18 1.63 70
ACT 401-22 LCVT025 25 1.17 70
ACT 401-23 LCVT025 25 0.86 85
ACT 401-25 LCVT034 34 0.86 85
ACT 401-27
LCVT050 50 0.59 100
ACT 401-29
ACT 401-31 LCVT060 60 0.49 100
ACT 401-33 LCVT075 75 0.37 110
ACT 401-35 LCVT090 90 0.33 120
ACT 401-37 LCVT115 115 0.25 140
ACT 401-39 LCVT135 135 0.22 180
ACT 401-43 LCVT160 160 0.18 180
ACT 401-45 LCVT180 180 0.16 185
ACT 401-47 LCVT210 210 0.14 200
ACT 401-49 LCVT250 250 0.12 210
Technical assembly data
Bonfiglioli choke Dimensions Assembly Weight Connection terminal

a b c n2 n1 d
[mm] [mm] [mm] [mm] [mm] [mm] [kg] [mm] [Nm] PE
LCVT004 80 65 95 55 37 4 0,8 0.75-2.5 1.0-1.2 4 mm2
LCVT006 100 65 115 60 39 4 1,0 0.75-2.5 1.0-1.2 4 mm2
LCVT008 100 75 115 60 48 4 1,5 0.75-2.5 1.0-1.2 4 mm2
LCVT010 100 75 115 60 48 4 1,5 0.75-2.5 1.0-1.2 4 mm2
LCVT015 125 85 135 100 55 5 3,0 0.75-4.0 1.5-1.8 4 mm2
LCVT018 155 90 135 130 57 8 4,0 0.75-4.0 1.5-1.8 4 mm2
LCVT025 155 100 160 130 57 8 4,0 0.75-10 4.0-4.5 4 mm2
LCVT034 155 100 190 130 57 8 4,5 2.5-16 2.0-4.0 M5
LCVT050 155 115 190 130 72 8 4,5 2.5-16 2.0-4.0 M5
LCVT060 190 110 220 170 58 8 9,0 2.5-35 2.5-5.0 M5
LCVT075 190 120 250 170 68 8 12 25-50 3.0-6.0 M6
LCVT090 190 130 250 170 78 8 12 25-50 3.0-6.0 M6
LCVT115 210 140 270 180 82 8 14 25-50 3.0-6.0 M6
LCVT135 240 160 300 190 100 11 20 16-70 6.0-7.0 M8
LCVT160 240 160 310 190 100 11 20 50-95 6.0-12.0 M8
LCVT180 240 175 320 190 106 11 22 50-95 6.0-12.0 M8
LCVT210 240 200 335 190 121 11 26 95-150 10.0-20.0 M8
LCVT250 240 210 350 190 126 11 28 95-150 10.0-20.0 M8
61
EMI filters
Because of their intrinsic characteristics, all frequency and for installations where conformity to the stricter
inverters often generate undesired high frequency requirements of class B is necessary. The two series
voltages generally referred to as “interference”. differ both in construction and power range.
Mains filters are installed to reduce this interference. The first set of filters are “backplate filters or foot
Within the European Union reference standard EN print”. They are available in sizes 7 to 40 A (suitable
EN61800-3 defines the thresholds for electromagnetic for Active frequency inverters up to size 4), and allow
interference for different classes of equipment. the frequency inverter to be installed on board the
Active Series frequency inverters up to size 9.2 kW can filter itself. The second series of filters are “book
be ordered with a built-in EMI filter conforming to filters”. They cover all other Active sizes up to 130
the requirements of the standard for “class A – group A and are designed for installation on the same
2” environments. mounting panel alongside the drive.
Two series of external interference filters are Mains filters with very low dispersion currents are
available for larger size Active frequency inverters available upon request for specific applications.
Basic circuit diagram
L1 L1
L2 L2
L3 L3
PE PE
L1 L1
L2 L2
L3 L3
PE PE
62
Backplate EMI filters

Mains voltage Note
3 x 480V~ maximum +10% These mains filters are installed between the line
Nominal current choke and the frequency inverter. The frequency
8A ... 40A inverter installed on the EMI filter must be
connected to the metal baseplate with a short, large
Frequency section earth connection.
50/60 Hz Overload capacity is 1.5 times rated current for 1
Operating and storage temperature minute, every 30 minutes.
-25 °C ... +100 °C (climate class acc. to CEI 25/100/21)
Ambient temperature
+40°C maximum
Protection class
IP00
Connection type
Contact-protected terminals
Strand connection on load side (only up to ACT 401-18)
Metal fasteners are included in the supply
Bonfiglioli Rated Leakage Power

Bonfiglioli Inverter Weight
EMI filter current current dissipation
Size Type [A] [mA] [W] [kg]
ACT 201-05
ACT 201-07
ACT 201-09
1 ACT 401-05
ACT 401-07
ACT 401-09
FTV007B 8 5 10 1.5
ACT 401-11
ACT 201-11
ACT 401-12
2 ACT 401-13
ACT 401-15
ACT 401-18
ACT 401-19
3 FTV018B 18 1.2 10 3.5
ACT 401-21
ACT 401-23
4 FTV040B 40 1.2 10 3.5
ACT 401-25
63
Backplate EMI filters

Dimensions FTV007B
A
M
D
E
F
A B
K
G
L1
L2
J
H
A
EMI filter A B C D E F G H J K L1 L2 M
[mm]
FTV007B 351 62 45 200±10 160±10 33 45±0.2 340±0.3 315 5.5 240±0.2 280±0.2 7
Dimensions FTV018B - FTV040B
A A
U2 V2 W2
L1
M6
D
U1 V1 W1
L2
A
H
M6
K C
B
EMI filter A B C D G H K L1 L2
[mm]
FTV018B 315 100 65 300 35 300 6.3 76 270
FTV040B 315 125 65 300 60 300 6.3 125 270

64
Book type EMI filters

Mains voltage Maximum length of motor cables:
3 x 480 VAC ACT 401-01 to -15: 25 m class B
Rated current ACT 401-18 to -25: 50 m class B
7 A … 130 A ACT 401-27 to -39: 10 m class B, 100 m class A group 1
ACT 401-43 to -49: 10 m class B, 100 m class A group 1
Frequency
up to 60 Hz Note
Overload capacity is 4 times rated current at switch-
Operating and storage temperature on; 1.5 times rated current for 1 minute, once per
-25 °C ... +80 °C (climate class acc. to CEI 25/80/21) hour.
Type of protection
IP20
Bonfiglioli Rated Leakage Power

Bonfiglioli Inverter Weight
EMI filter current current dissipation
Size Type [A] [mA] [W] [kg]

ACT 201-05
ACT 201-07
ACT 201-09
1 ACT 401-05
ACT 401-07
ACT 401-09 FTV007A 7 3.8 0.5
ACT 401-11
ACT 201-11
ACT 401-12
ACT 401-13
2 ACT 401-15
ACT 201-13
ACT 201-15
ACT 401-18 FTV016A 16 6.1 0.8
ACT 401-19
33
ACT 401-21
3 ACT 201-18
ACT 201-19
ACT 401-22
FTV030A 30 11.8 1.2
ACT 201-21
ACT 401-23
4
ACT 401-25
ACT 201-22
ACT 401-27 FTV055A 55 25.9 2.0
5 ACT 401-29
ACT 401-31 FTV075A 75 32.2 2.7
ACT 401-33
FTV100A 100 34.5 4.3
ACT 401-35
6
ACT 401-37
FTV130A 130 43.1 4.5
ACT 401-39
ACT 401-43 FTV150 150 88
6.0
ACT 401-45 FTV180 180 150
7 13
ACT 401-47 FTV210 210
180 12.4
ACT 401-49 FTV250 250
65
Book type EMI filters

Dimensions FTV007A ... FTV180A
D I
C
L
J
H
A K
F
G
EMI filter A B C D E F G H I J K L
[mm]
FTV007A 190 40 70 160 180 20 4.5 1 22 M5 20 29.5
FTV016A 250 45 70 220 235 25 5.4 1 22 M5 22.5 29.5
FTV030A 270 50 85 240 255 30 5.4 1 25 M5 25 39.5
FTV055A 250 85 90 220 235 60 5.4 1 39 M6 42.5 26.5
FTV075A 270 80 135 240 255 60 6.5 1.5 39 M6 40 70.5
FTV100A 270 90 150 240 255 65 6.5 1.5 45 M10 45 64
FTV130A 270 90 150 240 255 65 6.5 1.5 45 M10 45 64
FTV180A 380 120 170 350 365 102 6.5 1.5 49.5 M10 60 47
Dimensions FTV250A
A B
D K1 K1
C
I2
I1
M10
H K2
J J
E
F
EMI filter A B C D E F G H I1 I2 J K1 K2
[mm]
FTV250A 482 140 140 380 168 155 6.5 1.5 62 100 120 40 50
66
Braking resistors
When speed of an inverter-controlled ac motor is reduced, the motor acts as a generator,

feeding back energy to the frequency inverter. As a result, voltage in the intermediate circuit
of the inverter increases. When a specific threshold is exceeded, the energy must flow to an
external braking system in order to avoid drive failures. Braking resistors are designed to
absorb such energy and to dissipate it into heating. The use of brake resistors allows drives
to fulfil the requirements of particularly severe duty cycles, for example those featured by
frequent braking, long lasting braking or impulsive braking.
Bonfiglioli Vectron offers a wide range of safe and compact braking resistors with IP20
degree of protection: “BR series”.
BR series are designed for panel mounting.
Mostly, they are equipped with built-in thermal protection.
BR models have been thoroughly tested with Bonfiglioli frequency inverters, therefore they
can be used together with all Active, Synplus, and VCB models.
Connection diagram
RB
Motor
U
+ Ug M
V
W 3~
L1
L2
L3 Bch
- Ug
RB = external braking resistor

Bch = brake chopper integrated in
standard Active Cube inverter
Connection terminals
The Rb1 and Rb2 braking resistor terminals on Active frequency inverters are located on the
X2 power output terminal strip. Access to these terminals on size 1 and 2 units is made even
easier by the use of disconnectable power terminal strips. Refer to the manual provided with
your frequency inverter for further details on materials and connection methods.
Frequency inverter Frequency inverter

(from 0.55 to 4.0 kW) (from 5.5 to 132 kW)
X2 terminal strip X2 terminal strip
Rb1 Rb2 U V W U V W Rb1 Rb2
Rb Rb
Rb1 Rb2 Rb1 Rb2
T1 T2 T1 T2
67
Braking resistors
Active drive combination chart power. Contact your nearest Bonfiglioli Drive Centre
These charts show recommended combinations for for particularly heavy-duty braking applications or if
each model in the Active range, and specify the you need to customise a product.
corresponding duty cycles on the basis of rated drive
Bonfiglioli Continuous Duty cycle at the

Active Series Resistance
braking resistor rated power drive’s rated power
kW Ohm [W]
ACT 201-05 0.55 BR 160/100 100 160 29%
ACT 201-07 0.75 BR 160/100 100 160 21%
ACT 201-09 1.1 BR 160/100 100 160 15%
ACT 201-11 1.5 BR 432/37 37 432 29%
ACT 201-12 2.2 BR 432/37 37 432 20%
ACT 201-15 3 BR 432/37 37 432 14%
ACT 201-18 4 BR 667/24 24 667 17%
ACT 201-19 5.5 BR 667/24 24 667 12%
ACT 201-21 7.5 BR 1333/12 12 1333 18%
ACT 201-22 9.2 BR 1333/12 12 1333 14%
ACT 401-05 0.55 BR 213/300 300 213 39%
ACT 401-07 0.75 BR 213/300 300 213 28%
ACT 401-09 1.1 BR 213/300 300 213 19%
ACT 401-11 1.5 BR 213/300 300 213 14%
ACT 401-12 1.85 BR 471/136 136 471 25%
ACT 401-13 2.2 BR 471/136 136 471 21%
ACT 401-15 3 BR 471/136 136 471 16%
ACT 401-18 4 BR 696/92 92 696 17%
ACT 401-19 5.5 BR 1330/48 48 1330 24%
ACT 401-21 7.5 BR 1330/48 48 1330 18%
ACT 401-22 9.2 BR 1330/48 48 1330 14%
ACT 401-23 11 BR 2000/32 32 2000 18%
ACT 401-25 15 BR 2000/32 32 2000 13%
ACT 401-27 18.5 BR 4000/16 16 4000 22%
ACT 401-29 22 BR 4000/16 16 4000 18%
ACT 401-31 30 BR 4000/16 16 4000 13%
ACT 401-33 37 BR 8000/7 7.5 8000 22%
ACT 401-35 45 BR 8000/7 7.5 8000 18%
ACT 401-37 55 BR 8000/7 7.5 8000 15%
ACT 401-39 65 BR 8000/7 7.5 8000 12%
ACT 401-43 75 BR8000/7 7.5 8000 11%
ACT 401-45 90 2xBR8000/7 3.75 16000 18%
ACT 401-47 110 2xBR8000/7 3.75 16000 15%
ACT 401-49 132 2xBR8000/7 3.75 16000 12%
For further information refer to the Bonfiglioli braking resistor catalogue.

68
Bonfiglioli Worldwide Presence

Bonfiglioli is located in regions and countries around the world that enable us to provide faster sales and service to customers.
Our network includes more than 35 service centers worldwide, with 12 facilities that manufacture and assemble products that are
specific to the mining industry.
We are around the world, and around the corner.
Canada France United Kingdom Germany Slovakia Italy Turkey China
USA Brazil Spain South Africa India Singapore Vietnam Australia New Zealand
HEADQUARTERS BRANCHES PRODUCTION FACILITIES
LOCAL SUPPORT SALES, CUSTOMER SERVICE, WARRANTY,

TECH SUPPORT, SPARE PARTS
22 BRANCH OFFICES IN 16 COUNTRIES
WORLDWIDE DISTRIBUTION NETWORK

69
Bonfiglioli is your partner

worldwide for power transmission
and motion control.
Customer satisfaction has always been one of development of our added value sales networks,
Bonfiglioli’s key values. It is pursued around the off and on-line.
world, and in a wide range of contexts, by a BEST (Bonfiglioli Excellence Service Team) is one of
network of subsidiaries located in 17 countries and the most modern sales organisations in the field of
on 5 continents. Each subsidiary provides rapid and power transmission.
efficient pre-sales and after-sales service, and can Our BEST partners can benefit from our local
guarantee prompt deliveries from local assembly assembly plant and warehouses, our training
plant and warehouses. In addition to our directly courses and tools, and our promotional activities.
controlled subsidiaries, Bonfiglioli can also rely For the first time ever, manufacturer and
on an extensive network of authorised dealers, distributors are working together from the
selected for their ability to guarantee excellent product assembly stage and in the design of new
pre-sales and after-sales assistance. applications, in a sharing process that sees one
To give everybody the chance to purchase a party transferring know-how and technology and
Bonfiglioli product - anywhere. the other partly providing a thorough knowledge
This is the ambitious objective that drives the of the local market.
70
Bonfiglioli Worldwide Locations

Bonfiglioli Australia Bonfiglioli Italia
www.bonfiglioli.com.au www.bonfiglioli.it
2, Cox Place Glendenning NSW 2761 Headquarters
Locked Bag 1000 Plumpton NSW 2761 Bonfiglioli Riduttori S.p.A.
Tel. (+ 61) 2 8811 8000 - Fax (+ 61) 2 9675 6605 Via Giovanni XXIII, 7/A
Lippo di Calderara di Reno - 40012 Bologna
Bonfiglioli Brasil
Tel. +39 051 647 3111 - Fax +39 051 647 3126
www.bonfigliolidobrasil.com.br
Mobile, Wind
Travessa Cláudio Armando 171
Via Enrico Mattei, 12 Z.I. Villa Selva - 47100 Forlì
Bloco 3 - CEP 09861-730 - Bairro Assunção
Tel. +39 0543 789111 - Fax +39 0543789242
São Bernardo do Campo - São Paulo
Industrial
Tel. (+55) 11 4344 2323 - Fax (+55) 11 4344 2322
Via Bazzane, 33/A - 40012 Calderara di Reno (BO)
Bonfiglioli Canada Tel. +39 051 6473111 - Fax +39 051 6473330
www.bonfigliolicanada.com Industrial
2-7941 Jane Street - Concord, Ontario L4K 4L6 Via Trinità, 1 - 41058 Vignola (MO)
Tel. (+1) 905 7384466 - Fax (+1) 905 7389833 Tel. +39 059 768511 - Fax +39 059 768522
Industrial
Bonfiglioli China Via Sandro Pertini lotto 7b - 20080 Carpiano (Milano)
www.bonfiglioli.cn Tel. (+39) 02 985081 - Fax (+39) 02 985085817
Bonfiglioli Drives (Shanghai) Co., Ltd. Bonfiglioli Mechatronic Research
#68, Hui-Lian Road, QingPu District, Via F. Zeni 8 - 38068 Rovereto (Trento)
201707 Shanghai Tel. (+39) 0464 443435/36 - Fax (+39) 0464 443439
Ph. (+86) 21 6700 2000 - Fax (+86) 21 6700 2100
Bonfiglioli New Zealand
Bonfiglioli Deutschland www.bonfiglioli.co.nz
www.bonfiglioli.de 88 Hastie Avenue, Mangere Bridge, 2022 Auckland
Industrial, Mobile, Wind PO Box 11795, Ellerslie
Sperberweg 12 - 41468 Neuss Tel. (+64) 09 634 6441 - Fax (+64) 09 634 6445
Tel. +49 (0) 2131 2988 0 - Fax +49 (0) 2131 2988 100
Industrial Bonfiglioli South East Asia
Europark Fichtenhain B6 - 47807 Krefeld www.bonfiglioli.com
Tel. +49 (0) 2151 8396 0 - Fax +49 (0) 2151 8396 999 24 Pioneer Crescent #02-08
O&K Antriebstechnik West Park Bizcentral - Singapore, 628557
Ruhrallee 8-12 - 45525 Hattingen Tel. (+65) 6268 9869 - Fax. (+65) 6268 9179
Tel. +49 (0) 2324 2050 1 - Fax +49 (0) 2324 2054 29
Bonfiglioli South Africa
Bonfiglioli España www.bonfiglioli.co.za
www.tecnotrans.bonfiglioli.com/es-es/ 55 Galaxy Avenue, Linbro Business Park - Sandton
Industrial, Mobile, Wind Tel. (+27) 11 608 2030 OR - Fax (+27) 11 608 2631
Tecnotrans Bonfiglioli S.A.
Bonfiglioli Türkiye
Pol. Ind. Zona Franca sector C, calle F, n°6
www.bonfiglioli.com.tr
08040 Barcelona
Atatürk Organize Sanayi Bölgesi, 10007 Sk. No. 30
Tel. (+34) 93 4478400 - Fax (+34) 93 3360402
Atatürk Organize Sanayi Bölgesi, 35620 Çigli - Izmir
Bonfiglioli France Tel. +90 (0) 232 328 22 77 (pbx) - Fax +90 (0) 232 328 04 14
www.bonfiglioli.fr
Bonfiglioli United Kingdom
14 Rue Eugène Pottier
www.bonfiglioli.co.uk
Zone Industrielle de Moimont II - 95670 Marly la Ville
Industrial
Tel. (+33) 1 34474510 - Fax (+33) 1 34688800
Unit 7, Colemeadow Road
Bonfiglioli India North Moons Moat - Redditch, Worcestershire B98 9PB
www.bonfiglioli.in Tel. (+44) 1527 65022 - Fax (+44) 1527 61995
Bonfiglioli Transmissions Pvt. Ltd. Mobile, Wind
Plot No. AC7-AC11, SIDCO Industrial Estate, 3 - 7 Grosvenor Grange, Woolston
Thirumudivakkam - 600 044 Chennai Warrington - Cheshire WA1 4SF
Tel.: +91 44 2478 1035 Tel. (+44) 1925 852667 - Fax (+44) 1925 852668
Bonfiglioli USA
www.bonfiglioliusa.com
3541 Hargrave Drive Hebron, Kentucky 41048
Tel. (+1) 859 334 3333 - Fax (+1) 859 334 8888
Bonfiglioli Vietnam
www.bonfiglioli.vn
Lot C-9D-CN My Phuoc Industrial Park 3
Ben Cat - Binh Duong Province
Tel. (+84) 650 3577411 - Fax (+84) 650 3577422
We have a relentless commitment to excellence, innovation
and sustainability. Our team creates, distributes and services
world-class power transmission and drive solutions to keep the
world in motion.
HEADQUARTERS
Bonfiglioli Riduttori S.p.A.
Via Giovanni XXIII, 7/A
40012 Lippo di Calderara di Reno
Bologna (Italy)
tel: +39 051 647 3111
fax: +39 051 647 3126
bonfiglioli@bonfiglioli.com
www.bonfiglioli.com VE_CAT_ACT_STD_ENG_R00_1

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Bonfiglioli, one name for a large

Basic variants Optional variants

ACT 201 13 F A MPSV EMSYS CMCAN KP500

Basic variants Optional variants

ACT 401 15 F A MPSV EMSYS CMCAN KP500

Designation • EM-ENC-01: expansion for Line Driver

General technical data

Altitude of installation UL approval

Rated mains frequency

ACT201 - Technical data (from 0.55 to 3.0 kW)

Output, motor side

Rated motor voltage output Un V 3 x (from 0 to mains voltage)

Switching frequency fc kHz From 2 to 16

Rated motor frequency fn Hz From 0 to 1000

Input, mains side

Nominal mains voltage U V 184 ... 264

Nominal mains frequency f Hz 45 ... 66

Nominal current 3 ph/PE I A 3.0 4.0 5.5 7.0 9.5 10.5

EMI filter - - Built-in

Short circuit / ground fault protection - - Yes, unlimited

Mounting position - - Vertical

Protection class - - IP 20 (EN60529)

Dimensions Std. A HxWxD mm 190 x 60 x 175 250 x 60 x 175

Cold Plate Opt. C HxWxD mm 190 x 82 x 140 250 x 85 x 140

Weight (approx.) m kg 1.2 1.6

Cooling temperature Tn °C From 0 to 40 (3K3 DIN IEC 721-3-3)

Relative air humidity - % From 15 to 85, non-condensing

2,5%/K above 40°C; Tmax = 55°C;

Options & accessories

Line choke - - External (depending on mains supply)

EMI filter - - Internal (EN 61800-3); external

Brake unit - - Internal brake transistor

Digital control unit - - Yes

ACT201 - Technical data (from 4.0 to 9.2 kW)

Output, motor side

Recommended rated motor power Pn kW 4.0 5.5 7.5 9.2

Rated motor current output In A 18.0 22.0 32.0 35.0

Rated motor voltage output Un V 3 x (from 0 to mains voltage)

Overload current for 60 s Ipk A 26.2 30.3 44.5 51.5

Overload current for 1 s Ipk A 33.0 33.0 64.0 64.0

Switching frequency fc kHz From 2 to 16

Rated motor frequency fn Hz From 0 to 1000

Input, mains side

Nominal mains voltage U V 184 ... 264

Nominal mains frequency f Hz 45 ... 66

Nominal current 3 ph/PE I A 18 20 28.2 35.6

Mains fuses 3 ph/PE I A 25 35 50

Short circuit / ground fault protection - - Yes, unlimited

Mounting position - - Vertical

Protection class - - IP 20 (EN60529)(0)

Dimensions Std. A HxWxD mm 250 x 100 x 200 250 x 125 x 200

Cold Plate Opt. C HxWxD mm —

Weight (approx.) m kg 3.0 3.7

Cooling temperature Tn °C From 0 to 40 (3K3 DIN IEC 721-3-3)

Relative air humidity - % From 15 to 85, non-condensing

2.5%/K above 40 °C; Tmax = 55 °C;

Options & accessories

Line choke - - External (depending on mains supply)

EMI filter - - Internal (EN 61800-3); External

Brake unit - - Internal brake transistor

Digital control unit - - Yes

ACT401 - Technical data (from 0.55 to 3.0 kW)