Académique Documents
Professionnel Documents
Culture Documents
3rd Edition
April, 1998
11” STROKE
MODEL
PZL99D
PARTS LIST
MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH
GENUINE GARDNER DENVER
PARTS AND SUPPORT SERVICES
Gardner Denver and OPI genuine pump parts are parts by direct access to the Gardner Denver Machinery
manufactured to original tolerances and designed for Inc. Master Distribution Center (MDC) in Memphis, Ten-
optimum dependability. Design and material innova- nessee.
tions are the result of years of experience with hundreds Your authorized distributor can support your Gardner
of different pump applications. Reliability in materials Denver and OPI pump needs with these services:
and quality assurance are incorporated in our genuine
replacement parts. 1. Trained parts specialists to assist you in selecting
the correct replacement parts.
Your authorized Gardner Denver and OPI distribu- 2. Repair and maintenance kits designed with the
tor offers all the backup you’ll need. A worldwide net- necessary parts to simplify servicing your pump.
work of authorized distributors provides the finest prod-
uct support in the pump industry. Authorized distributor service technicians are factory–
trained and skilled in pump maintenance and repair.
Your local authorized distributor maintains a large inven- They are ready to respond and assist you by providing
tory of genuine parts and he is backed up for emergency fast, expert maintenance and repair services.
For the location of your local authorized Gardner Denver and OPI distributor refer to the yellow pages of your
phone directory or contact:
When ordering parts, specify Pump MODEL and per unit, quantity is indicated in parenthesis. SPECIFY
SERIAL NUMBER (see nameplate on unit). The Serial EXACTLY THE NUMBER OF PARTS REQUIRED.
Number is also stamped on top of the cylinder end of the
DO NOT ORDER BY SETS OR GROUPS.
frame (cradle area).
To determine the Right Hand and Left Hand side of a
All orders for Parts should be placed with the near- pump, stand at the power end and look toward the fluid
est authorized distributor. end. Right Hand and Left Hand are indicated in paren-
thesis following the part name, i.e. (RH) & (LH), when
appropriate.
Where NOT specified, quantity of parts required per
pump or unit is one (1); where more than one is required
15–517 Page 1
TABLE OF CONTENTS
Maintain Pump Reliability and Performance with Genuine Gardner Denver Parts and Support Services . . . . . . . 1
Instructions For Ordering Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Model PZL99D Option Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Frame & Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5
Drive Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7
General Service Fluid Cylinder & Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9
High Pressure Service Fluid Cylinder & Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11
Steel–Fitted Center Guided Valve (General Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
With Polyurethane Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
With Carboxylated Nitrile Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Full Opening Valve – With Polyurethane Insert (High Pressure Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Piston Rod & Coupling (General Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Piston & Liner (General Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Piston Rod & Coupling (High Pressure Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Piston & Liner (High Pressure Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Piston Lubricating Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Oil Circulating Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Oil Pump & Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 19
Piston Lubricating Piping (General Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 21
Piston Lubricating Piping (High Pressure Service) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23
Heat Exchanger Group (Optional Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Valve Seat Puller (Optional Equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Gardner Denver Unit Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover
15–517 Page 2
MODEL PZL99D
OPTION MENU
D High Pressure Service – High Pressure Block Steel Cylinder . . . . . . . . . . . . . . . . . . . Pages 10 & 11
D 5–1/2” – 7” Piston and Liner for use with General Service Block Steel Cylinder . . . . . . . . . Page 14
D 5” – 6–1/2” Piston and Liner for use with High Pressure Service Block Steel Cylinder . . . . Page 15
15–517 Page 3
FRAME & MISCELLANEOUS PARTS
207PZL797
(Ref. Drawing)
15–517 Page 4
FRAME & MISCELLANEOUS PARTS
Ref.
No. Name of Part Qty. Part No.
15–517 Page 5
DRIVE PARTS
15–517
Page 6
DRIVE PARTS
Ref. Ref.
No. Name of Part Qty. Part No. No. Name of Part Qty. Part No.
* Not shown.
GENERAL SERVICE FLUID CYLINDER & MANIFOLDS
15–517
Page 8
16 PLATE–RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2011701
17 VALVE GUIDE ASSEMBLY, Includes Reference Numbers 12, 16, 18 & 19 . . . . . . . . . . . . . . . . . 3 200PZL483A
18 SCREW, Valve Guide to Retainer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 655EE06S
19 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 95W2
20 MANIFOLD–SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200PZL069
21 GASKET, Suction Manifold to Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25BE41
22 SCREW, Suction Manifold to Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 655EG08N
23 GASKET, Suction Manifold Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25C814N
24 FLANGE, Suction Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64CU13
25 SCREW, Suction Flange to Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 75A150
26 NUT, Suction Flange to Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 50B9
27 MANIFOLD–DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 201PZL071
28 GASKET, Discharge Manifold to Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 25AL35
29 STUD, Discharge Manifold to Discharge Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 209PZL110
30 NUT, Discharge Manifold to Discharge Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 50AW11
31 GASKET, Discharge Manifold Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 25V24
32 FLANGE–DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB15
* FLANGE–BLIND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64EB240
* Not shown.
HIGH PRESSURE SERVICE FLUID CYLINDER & MANIFOLDS
300PZL810
(Ref. Drawing)
15–517 Page 10
Order by Part Number and Description. Reference Numbers are for your convenience only.
Ref.
No. Name of Part Qty. Part No.
15–517 Page 11
Order by Part Number and Description. Reference Numbers are for your convenience only.
Ref.
No. Name of Part Qty. Part No.
Ref.
No. Name of Part Qty. Part No.
Ref.
No. Name of Part Qty. Part No.
1 SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2117313
2 VALVE–FLUID (Includes Reference Number 4) . . . . 6 300PZL482
Page 13
3 SEAT–VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 300PZL039
4 INSERT–VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2117312
303PZL797
(Ref. Drawing)
Order by Part Number and Description. Reference Numbers are for your convenience only.
1 COUPLING–PLUNGER ASSEMBLY,
Includes Reference Numbers 2 & 3 . . . . 3 200PZL4065
2 SCREW, Coupling . . . . . . . . . . . . . . . . . . 12 655EE22S
3 LOCKNUT, Coupling Screw . . . . . . . . . . 12 50AW35
4 PISTON ROD, Includes Reference
15–517
Number 5 . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL060
5 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . 3 50V14
6 CLAMP–LINER . . . . . . . . . . . . . . . . . . . . . 3 200PZL455
Page 14
1 COUPLING–PLUNGER ASSEMBLY,
Includes Reference Numbers 2 & 3 . . . . 3 300PZL4065
2 SCREW, Coupling . . . . . . . . . . . . . . . . . . 12 655EE22S
3 LOCKNUT, Coupling Screw . . . . . . . . . . 12 50AW35
4 PISTON ROD, Includes Reference
Number 7 . . . . . . . . . . . . . . . . . . . . . . . . . . 3 301PZL060
15–517
8 CLAMP–LINER . . . . . . . . . . . . . . . . . . . . . 3 300PZL455
* WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . 1 99L11
302PZL797
* Not shown. (Ref. Drawing)
D74881
Ref.
No. Name of Part Qty. Part No.
15–517 Page 16
Order by Part Number and Description. Reference Numbers are for your convenience only.
300PAH810
(Ref. Drawing)
Ref.
No. Name of Part Qty. Part No.
* Not shown.
15–517 Page 17
OIL PUMP & PIPING
44
15–517
Page 18
205PZL797
(Ref. Drawing)
Ref. Ref.
No. Name of Part Qty. Part No. No. Name of Part Qty. Part No.
* Not shown.
** For Oil Pump and Component Parts See Page 17
*** For Oil Filter and Component Parts See Page 25
PISTON LUBRICATING PIPING
(General Service)
15–517
Page 20
Ref. Ref.
No. Name of Part Qty. Part No. No. Name of Part Qty. Part No.
35 TEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64P39
11 HYDRAULIC HOSE ASSEMBLY . . . . . . . 1 29Z7
36 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64A5
12 PUMP PISTON LUBRICATING,**
37 HYDRAULIC HOSE ASSEMBLY . . . . . . . 3 29R32
Includes Reference Number 13 . . . . . . 1 CA122
Page 21
38 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 3 29Q83
13 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 35B4
39 COUPLING–PIPE . . . . . . . . . . . . . . . . . . . 3 64BK3
14 SCREW, Pump to Skid . . . . . . . . . . . . . . . 4 655ED040
40 BAFFLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 200PZL840
15 LOCKWASHER, Pump to Skid . . . . . . . . 4 95B3
16 WASHER, Pump to Skid . . . . . . . . . . . . . . 4 95A3 41 NUT–ACORN . . . . . . . . . . . . . . . . . . . . . . . 6 50Q30
17 SHEAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 73K1A30
18 BUSHING–HUB . . . . . . . . . . . . . . . . . . . . . 1 22E16B (Frame to Lube Oil Tank Group)
19 BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13C79 42 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63L28
20 AUXILIARY SHEAVE ASSEMBLY . . . . . 1 200PZL195A 43 ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64C9
* SET SCREW, Sheave . . . . . . . . . . . . . . . . 2 76F30 44 TANK–LUBE OIL . . . . . . . . . . . . . . . . . . . . 1 200PZL250
45 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64A7
(Pump to Liner Group) 46 SCREW, Lube Tank to Skid . . . . . . . . . . . 4 655EE040
21 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 1 29Q10 47 WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 95A5
22 HYDRAULIC HOSE ASSEMBLY . . . . . . . 1 2009270 48 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 64A6
23 ADAPTOR–HOSE . . . . . . . . . . . . . . . . . . . 1 29Q27 49 COVER–LUBE OIL TANK . . . . . . . . . . . . . 1 2012655
24 REDUCER–PIPE . . . . . . . . . . . . . . . . . . . . 1 64N3 50 NUT–WING . . . . . . . . . . . . . . . . . . . . . . . . . 2 50H1
25 VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 90A25 * NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 63AJ32X60
* Not shown.
** For Piston Lubricating Pump and Components Parts See Page 16.
PISTON LUBRICATING PIPING
(High Pressure Service)
15–517
Page 22
304PZL797
(Ref. Drawing)
Ref. Ref.
No. Name of Part Qty. Part No. No. Name of Part Qty. Part No.
* Not shown.
** For Piston Lubricating Pump and Components Parts See Page 16.
D77046
15–517 Page 24
Order by Part Number and Description. Reference Numbers are for your convenience only.
B76839
OIL FILTER
Ref.
No. Name of Part Qty. Part No.
* Not shown.
15–517 Page 25
Order by Part Number and Description. Reference Numbers are for your convenience only.
15–517 Page 26
Order by Part Number and Description. Reference Numbers are for your convenience only.
OPTIONAL EQUIPMENT
Ref.
No. Name of Part Qty. Part No.
15–517 Page 27
GARDNER DENVER UNIT RECORD
The following unit identification plate is provided as a convenience to you, our valued Gardner
Denver customer. Please take the time to copy all the information from the actual nameplate of
your unit. The model number, date manufactured and serial number will be required when
contacting the company or your distributor for information or replacement parts.
200OPA496
(Ref. Drawing)
Specifications subject to change without notice.
Copyright 1998 Gardner Denver Machinery Inc.