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Main data:
• DN 15-50
• kVS 1,6-25 m3/h
• Flow range 0,03-15 m3/h
• PN 25
• Setting range (AVPB): 0,2-1,0 bar/0,3-2,0 bar
• Fixed setting (AVPB-F): 0,5 bar
• Temperature:
Circulation water/glycolic water up to 30%:
2 … 150 °C
• Connections:
- Ext. thread (weld-on, thread and flange tailpieces)
- Flange
Accessories
Picture Type designation DN Connection Code No.
15 003H6908
20 003H6909
25 003H6910
Weld-on tailpieces -
32 003H6911
40 003H6912
50 003H6913
15 R½ 003H6902
20 R¾ 003H6903
25 Conical ext. thread acc. to R1 003H6904
External thread tailpieces
32 EN 10226-1 R 1¼ 003H6905
40 R 11/2 065F6061
50 R2 065F6062
15 003H6915
Flange tailpieces 20 Flanges PN 25, acc. to EN 1092-2 003H6916
25 003H6917
1)
Compression fitting consists of a nipple, compression ring and nut.
Δp setting range
Type designation Code No.
(bar)
0,2-1,0 003H6829
Actuator with adjustable handle (AVPB)
0,3-2,0 003H6830
Actuator without adjustable handle (AVPB-F) 0,5 003H6841
Actuator
Type AVPB AVPB-F
Actuator size cm2 54
Nominal pressure PN 25
Diff. pressure setting ranges and 0,2-1,0 0,3-2,0 0,5
bar
spring colours yellow red (fixed setting)
Materials
Actuator Upper casing of diaphragm Stainless steel, mat. No.1.4301
housing Lower casing of diaphragm Dezincing free brass CuZn36Pb2As
Diaphragm EPDM
Impulse tube Copper tube Ø6 × 1 mm
Application principles
Installation positions Up to medium temperature of 100 °C the For higher temperatures the controllers have
controllers can be installed in any position. to be installed in horizontal pipes only, with a
pressure actuator oriented downwards.
Pressure temperature
diagram
working area
Maximum allowed operating pressure as a function of medium temperature (according to EN 1092-2 and EN 1092-3).
DN 50 kVS 20/25
DN 40 kVS 16/20
DN 32 kVS 12,5
DN 25 kVS 8,0
DN 20 kVS 6,3
DN 15 kVS 4,0
DN 15 kVS 2,5
DN 15 kVS 1,6
1 = 360 º
Flow can be adjusted by turning flow restrictor screw Water flow shown at differential pressure across flow
counter-clockwise as shown in this diagram. restrictor 0,2 bar (20 kPa) and across the controller
from 0,5 bar (50 kPa) to 16/20 bar (1600/2000 kPa).
Remark: Note:
Controllers DN 40 and DN 50 have the same curve up to 9 For max flow setting on the controller diagrams from Instructions
revolutions. should be used.
Sizing Example 1
Motorised control valve (MCV) for mixing circuit Possible pipe pressure losses in tubes, shut-off
- Directly connected heating in direct-connected heating system requires fittings, heatmeters, etc. are not included.
system differential pressure of 0,3 bar (30 kPa) and flow
less than 1800 l/h. k v value is calculated according to formula:
Qmax 1,8
Given data: kv
Qmax = 1,8 m3/h (1800 l/h) pAVPB pb 0 , 4 0 ,1
∆pmin = 0,7 bar (70 kPa)
k v = 3,3 m3/h
∆pcircuit 1) = 0,1 bar (10 kPa)
∆pMCV = 0,3 bar (30 kPa) selected
Solution:
∆pb 2) = 0,1 bar (10 kPa) assumption
The example selects AVPB DN 15; kVS value 4,0;
Remark: with differential pressure setting range
1)
∆pcircuit corresponds to the required pump pressure in the 0,2-1,0 bar; flow setting range 0,07-2,4 m3/h.
heating circuit and is not to be considered when sizing the
AVPB. If other differential pressure is assumed than ∆pb
2)
∆pb is differential pressure over flow restrictor.
= 0,1 bar, in order to maintain the kVS value, the
flow has to be adjusted using the flow restrictor
The differential pressure set value is:
screw. The new set value (Q-setting) of the
∆pset value = ∆pb + ∆pMCV = 0,1 + 0,3
assumed differential pressure
∆pset value = 0,4 bar (40 kPa)
(∆pb NEW = 0,2 bar) is calculated according to
formula:
The total pressure loss across the controller is:
∆pAVPB = ∆pmin − ∆pMCV = 0,7 − 0,3 pb
Qsetting Qmax
∆pAVPB = 0,4 bar (40 kPa) pb NEW
Qmax
Δp min Δp circuit
AVPB
Δpb
ΔpAVPB ΔpMCV
Qmax
Δp min Δp exchanger
AVPB
Δpb
ΔpAVPB ΔpMCV
Design
1. Cover
2. Adjustable flow restrictor
3. Valve body
4. Valve insert
5. Pressure relieved valve cone
6. Valve stem
7. Built-in spring for flow rate
control
8. Control drain
9. Control diaphragm for diff.
pressure and flow control
10. Setting spring for diff.
pressure control
11. Handle for diff. pressure
setting, prepared for sealing
12. Union nut AVPB-F
13. Upper casing of diaphragm
14. Lower casing of diaphragm
15. Compression fitting for
impulse tube
16. Excess pressure safety valve
17. Actuator AVPB
Function Pressure changes from the flow and return Controller with adjustable setting is equipped
pipe are being transferred through the impulse with excess pressure safety valve, which protects
tubes and/or control drain in the actuator actuator from too high differential pressure.
stem to the actuator chambers and act on
control diaphragm. Control valve closes on
rising differential pressure and opens on falling
differential pressure to maintain constant
differential pressure. Flow volume is controlled
and limited by means of the flow restrictor.
Adjustment diagram Relation between scale figures and differential pressure. Values given are approximate.
Dimensions
AVPB AVPB
DN 15-50 DN 32-50
AVPB-F AVPB-F
DN 15-50 DN 32-50
AVPB, AVPB-F
15 20 25 32 40 50
DN
AVPB AVPB-F AVPB AVPB-F AVPB AVPB-F AVPB AVPB-F AVPB AVPB-F AVPB AVPB-F
L 65 70 75 100 110 130
L1 - 180 200 230
H 220 109 220 109 220 109 261 - 261 - 261 -
mm
H1 - 261 150 261 150 261 150
H2 73 73 76 103 103 103
H3 - 103 103 103
Weight
3,7 2,7 3,7 2,7 3,9 2,9 6,3 - 6,5 - 7,1 -
(thread)
kg
Weight
- 10,8 9,8 12,3 11,3 14,4 13,4
(flange)
Note: Other flange dimensions - see table for tailpieces.
Dimensions (continuous)
L3 L2
L1
d2
n
k
d
R
SW SW
SW
SW d L1 2) L2 L3 k d2
DN R 1) n
mm
15 1/2 32 (G 3/4A) 21 130 131 139 65 14 4
20 3/4 41 (G 1A) 26 150 144 154 75 14 4
25 1 50 (G 11/4A) 33 160 160 159 85 14 4
32 11/4 63 (G 1¾A) 42 - 177 184 100 18 4
40 1 1/2 70 (G 2A) 47 - 195 204 110 18 4
50 2 82 (G 2½A) 60 - 252 234 125 18 4
1)
Conical ext. thread acc. to EN 10226-1
2)
Flanges PN 25, acc. to EN 1092-2
Compression fittings
31 mm (R 1⁄8)
37 mm (R 3⁄8)
R 1⁄8/R 3⁄8/R 1⁄2 43 mm (R 1⁄2)