9/7/2017 [Troubleshooting] Hitachi excavator fault code fault code | PDF Download | Factory Workshop Service Repair Manual

[Troubleshooting] Hitachi excavator fault code

fault code
Sep 7, 2014 | How to

Hitachi 200-3 240-3270-3 fault code:

11100-2 abnormal engine speed
11101-3 engine speed control knob sensor high pressure anomaly
11101-4 Low engine speed control knob sensor anomaly
11200-3 pump an oil pressure sensor high pressureanomaly
11200-4 pump an oil pressure sensor low pressure anomaly
11202-3 high pressure pump 2 oil pressure sensor anomaly
11202-4 pump 2 Low oil pressure sensor is abnormal
11206-3 pump an abnormal high pressure pump controlpressure sensor
11206-4 pump a high-pressure pump control abnormal low pressure sensor
11208-3 pump two high-pressure pump controlpressure sensor anomaly
11208-4 pump two high-pressure pump controlabnormal low pressure sensor
11301-3 swing pilot pressure sensor high pressureanomaly
11301-4 swing pilot pressure sensor low pressure anomaly
11302-3 Boom pilot pressure sensor high pressureanomaly
11302-4 Boom pilot pressure sensor low pressure anomaly
11303-3 Stick to recover the pilot pressure sensor high pressure anomaly
11303-4 Stick to recover the pilot pressure sensor low pressure anomaly
11304-3 walking pilot pressure sensor high pressureanomaly
11304-4 walking pilot pressure sensor low pressure anomaly
11307-3 front attachment pilot pressure sensor high pressure anomaly
11307-4 front attachment pilot pressure sensor low pressure anomaly
11400-2 pump 2 maximum flow limit control solenoid valve current feedback abnormal
11400-3 pump 2 maximum flow limit high-current feedback control solenoid valve abnormalities
11400-4 pump 2 maximum flow limit low-current feedback control solenoid valve abnormalities
11401-2 torque current feedback control solenoid valve abnormalities
11401-3 torque feedback control solenoid valve high current abnormal
11401-4 torque low current feedback control solenoid valve abnormalities
11402-2 solenoid valve unit (SF) (tap renewable) Current Feedback abnormal
11402-3 solenoid valve unit (SF) (mining regeneration) high current abnormal feedback
11402-4 solenoid valve unit (SF) (tap renewable) feedback low current abnormal
11403-2 solenoid valve unit (SC) (Stick Regeneration) Current Feedback abnormal
11403-3 solenoid valve unit (SC) (stick regeneration) high current abnormal feedback
11403-4 solenoid valve unit (SC) (Stick Regeneration) feedback low current abnormal
11404-2 solenoid valve unit (SG) (relief pressure control) Current Feedback abnormal
11404-3 solenoid valve unit (SG) (relief pressure control) high current abnormal feedback
11404-4 solenoid valve unit (SG) (relief pressure control) feedback low current abnormal
11405-2 solenoid valve unit (SI) (walking motor quick selection) Current Feedback abnormal

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11405-3 solenoid valve unit (SI) (motor running quickly select) high current abnormal feedback
11405-4 solenoid valve unit (SI) (walking motor quick selection) feedback low current abnormal
11410-2 pump a maximum flow limit control solenoid valve (optional) Current Feedback abnormal
11410-3 pump a maximum flow limit control solenoid valve (optional) high current abnormal
feedback
11410-4 pump a maximum flow limit control solenoid valve (optional) feedback low current
abnormal
11910-2 ECM received from the actual engine speed
11918-2 received from the monitor mode to
11911-2 safety from the ECM receives a signal
11920-2 from the ECM receives fuel flow
11914-2 ECM received from the radiator coolanttemperature
11901-3 high-pressure hydraulic oil temperature sensor
11901-4 low pressure hydraulic oil temperature sensor
11905-3 boom bottom pressure sensor high pressure(optional) abnormalities
11905-4 boom bottom pressure sensor low voltage (optional) abnormalities
ECM
Sensor System
Malfunction
Code
Cause
636-2 camshaft angle sensor error (no signal) despite crank signal, but the signal does not appear
cam.
636-2 camshaft angle sensor abnormality (abnormal signal) does not match the cam signal pulses.
723-2 crank speed sensor abnormality (no signal) despite crank signal, cam signal does not
appear.
723-2 crank speed sensor abnormality (abnormal signal) does not match the cam signal pulses.
636-7 camshaft phase mismatch of the crank angle sensor gap at the right cam pulse does not
exist.
172-3 intake air temperature sensor is abnormal (high error) after starting the engine intake air
temperaturesensor within 3 minutes a voltage higher than 4.95 V
172-4 intake air temperature sensor is abnormal (low pressure anomaly) intake air
temperature sensor voltage is less than 0.1 V
110-3 coolant temperature sensor abnormality (abnormal high pressure) coolant temperature
sensor voltage higher than 4.85 V
110-4 coolant temperature sensor abnormality (low pressure anomaly) coolant temperature
sensor voltage is less than 0.1 V
102-4 pressurized intake air pressure sensor anomaly(high pressure anomaly) pressurized
intake air pressuresensor voltage greater than 4.9 V
102-3 pressurized intake air pressure sensor anomaly(low pressure anomaly) pressurized
intake air pressuresensor voltage is less than 0.1 V
10001-3 EGR abnormal position (brushlessspecification) EGR position output signal conditions can
not appear
108-4 atmospheric pressure sensor abnormality (abnormal high pressure) is higher than the
atmospheric pressure sensor voltage 3.8 V

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108-3 atmospheric pressure sensor anomaly (low pressure anomaly) atmospheric pressure sensor
voltage is less than 0.5 V
174-3 fuel temperature sensor anomaly (high pressureanomalies) within 3 minutes after starting
the engine fuel temperature sensor voltage higher than 4.85 V
174-4 fuel temperature sensor abnormality (low pressure anomaly) fuel temperature sensor
voltage is less than 0.1 V
157-3 rail pressure sensor anomaly (high pressureanomaly) rail pressure sensor voltage greater
than 4.5 V
157-3 rail pressure sensor anomaly (low pressure anomaly) rail pressure sensor voltage is less
than 0.7 V
100-4 oil pressure sensor abnormality (abnormal high pressure) oil pressure sensor voltage higher
than 4.85 V
100-3 oil pressure sensor abnormality (low pressure anomaly) oil pressure sensor voltage is less
than 0.1 V
105-3 supercharged intake air temperature sensor is abnormal (abnormal high pressure) within
five minutes or more after starting the engine coolant temperature or time exceeds
50 ° C (122 ° F), the pressurized intake air temperaturesensor voltage higher than 4.95V
105-4 pressurized intake air temperature sensor is abnormal (low pressure anomaly) pressurized
intake air temperature sensor voltage is less than 0.1 V

636-2 camshaft angle sensor error (no signal) ○ ○

636-2 camshaft angle sensor abnormality (abnormal signal)
When the operation is not affected.
Can not be restarted after shutdown
○○
723-2 crank speed sensor abnormality (no signal) ○
723-2 crank speed sensor abnormality (abnormal signal)
Output power does not drop
○
636-7 camshaft angle sensor is not affected when the phase mismatch action.
After the shutdown can not be restarted ○ ○
172-3 intake air temperature sensor is abnormal (high pressure anomaly) ○
172-4 intake air temperature sensor is abnormal (low pressure anomaly)
Output power does not drop
○
110-3 coolant temperature sensor is abnormal (high pressure anomaly)
○
110-4 coolant temperature sensor abnormality (low pressure anomaly)
Output power does not drop
○
102-4 pressurized intake air pressure sensor anomaly(high pressure anomaly)
○
102-3 pressurized intake air pressure sensor anomaly(low pressure anomaly)
Output power does not drop
○

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10001-3 EGR abnormal position (brushlessspecification) output power does not drop ○
108-4 atmospheric pressure sensor abnormality (abnormal high pressure) ○
108-3 atmospheric pressure sensor anomaly (low pressure anomaly)
Output power does not drop
○
174-3 fuel temperature sensor abnormality (abnormal high pressure) ○
174-4 fuel temperature sensor abnormality (low pressure anomaly)
Output power does not drop
○
157-3 rail pressure sensor anomaly (high pressureanomaly)
○
157-4 rail pressure sensor anomaly (low pressure anomaly)
Output power reduction: 70%
○
100-4 oil pressure sensor abnormality (abnormal high pressure) ○
100-3 oil pressure sensor abnormality (low pressure anomaly)
105-3 pressurized intake air temperature sensor is abnormal (high pressure anomaly) ○
105-4 pressurized intake air temperature sensor is abnormal (low pressure anomaly)
10002-2 EGR valve control abnormal valve target position and the actual upgrade to enhance the
position difference exceeds 20%
1347-0 Suction control valve drive system open, + B or shorted to ground
Suction control valve drive current is higher than 2400 mA or less than 50 mA. Or target current
and the actual current difference of 1000 mA or more
651-3 nozzle # 1 Open injector drive system without a monitor input signal
652-3 nozzle # 2 drive system open injector 2 no input signal monitor
653-3 nozzle # 3 drive system open injector 3 no input signal monitor
654-3 nozzle # 4 drives open injector 4 is no input signal monitor
655-3 nozzle # 5 drive system open injector 5 is no input signal monitor
656-3 nozzle # 6 drive system open injector 6 is no input signal monitor
157-0 common sump pressure anomaly (a) share the tank pressure exceeds 185 MPa
157-0 common sump pressure anomalies (two) a “shared sump pressure abnormal,” and shared
the tank pressure exceeds 190 MPa
157-2 common sump abnormal pressure (pump overpressure) when the suction control valve is a
power of 40% or more, or when the target pressure of the suction control valve 90 mm3 / sec or
less, the actual pressure is higher than the target oil tank sump pressure 40MPa (410 kg / cm2,
5820 psi)
633-7 pressure limiter opening pressure limiter Open
1240-1 no pressure feed to the pump (fuel leakage) the control valve when the suction power is
33% or less, or when the control valve is delivered to the suction pressure of 28000 mm3 / sec or
more and 1200 min 1-speed, the actual the tank pressure is higher than the target pressure of the
tank 50 MPa (510 kg / cm2, 7270 psi)
1239-1 no pressure feed to the pump (fuel leakage) when the pressure supplied to the control
valve so that the suction is 900 min 1-speed, the actual pressure of the tank is 15 MPa (150 kg /
cm2, 2180 psi) or less
A fault code: 11301-3

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Problem: Rotary pilot pressure sensor high pressure anomaly

Cause: Voltage 4.75V or more
Affected control: (1) stick regeneration control (2) Attachment Flow Control (3) rotation alarm
control
Failure occurs when the machine is working symptoms: (1) a combination of arm swing back and
stick-in operation is slow (2) If the machine is equipped with a rotary alarm and when the alarm
works when the rotary, rotary continuous ringing alarm
Notes: (1) Check the wiring harness (2) replace the rotary pilot pressure sensor

2, fault code: 11301-4

Problem: Rotary pilot pressure sensor low pressure anomaly
Cause: The voltage of less than 0.25V
Affected control: (1) stick regeneration control (2) Attachment Flow Control (3) rotation alarm
control
Failure occurs when the machine is working symptoms: (1) a combination of arm swing back and
stick-in operation is slow (2) If the machine is equipped with a rotary alarm and when the alarm
works when the rotary, rotary continuous ringing alarm
Notes: (1) Check the wiring harness (2) replace the rotary pilot pressure sensor
3, fault code: 11301-3
Problem: Boom pilot pressure sensor high pressure anomaly
Cause: Voltage 4.75V or more
Affected control: (1) HP mode control (2 stick regeneration control (3) excavator regeneration
control (4) Automatic power boost control (5) Accessories Flow Control
Failure occurs when the machine is working symptoms: (1) HP control when the boom lifting
speed without lifting (2) recovery and boom arm combination to enhance the operating arm slow
Notes: (1) Check the wiring harness (2) replace Boom pilot pressure sensor

4, fault code: 11301-4

Problem: Boom pilot pressure sensor low pressure anomaly
Cause: The voltage is lower than 0.25V
Affected control: (1) HP mode control (2 stick regeneration control (3) excavator regeneration
control (4) Automatic power boost control (5) Accessories Flow Control
Failure occurs when the machine is working symptoms: (1) HP control when the boom lifting
speed without lifting (2) recovery and boom arm combination to enhance the operating arm slow
Notes: (1) Check the wiring harness (2) replace Boom pilot pressure sensor [Hitachi excavator
ZX240-3 several common fault code details]

(1) Excavators one cylinder injector fault, fault code 0001-11

① Main Symptom
a · individual cylinder diesel engine does not fire.
b. diesel power is low.
② Cause
a.1 cylinder injector solenoid wire circuit, short-circuit.
b.1 electromagnetic coil inside the cylinder injector open circuit, short circuit.
③ system response ECM will record fault code, fault code can be viewed on the display module or
ET. Reason if the generated code is a common fault short circuit or open circuit, then there are

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two cylinders will be affected, since they use the same wires to injector on.
(2) fault code 0002-11: two cylinder injector fault
① Main Symptom
a. individual cylinder diesel engine does not fire.
b. diesel power is low.
② Cause
a · 2 cylinder injector solenoid wire circuit, short-circuit.
b.2 electromagnetic coil inside the cylinder injector open circuit, short circuit.
③ system response ECM will record fault code, can be viewed on the display module or ET fault
code. Reason if the generated code is a common fault short circuit or open circuit, then there are
two cylinders will be affected, since they use the same guide. Line receiving the injectors.
(3) fault code 0003-11: three-cylinder injector fault
① Main Symptom
a. individual cylinder diesel engine does not fire.
b. diesel power is low.
② Cause
a.3 cylinder injector solenoid wire circuit, short-circuit.
b.3 electromagnetic coil inside the cylinder injector open circuit, short circuit.
③ system response ECM will record fault code, fault code can be viewed on the display module or
ET. Reason if the generated code is a common fault short circuit or open circuit, then there are
two cylinders will be affected, since they use the same wires to injector on
(4) fault code 0004-11: four-cylinder injector fault
① Main Symptom
a · individual cylinder diesel engine does not fire.
b. diesel power is low.
② Cause
a · 4-cylinder injector solenoid coil wire open circuit, short circuit.
b.4 electromagnetic coil inside the cylinder injector open circuit, short circuit.
③ system response ECM will record fault code, fault code can be viewed on the display module or
ET. Reason if the generated code is a common fault short circuit or open circuit, then there are
two cylinders will be affected, since they use the same wires to injector on.
(5) fault code 0005-11: five-cylinder injector fault
① Main Symptom
a. individual cylinder diesel engine does not fire.
b. diesel power is low.
② Cause
a.5 cylinder injector solenoid wire circuit, short-circuit.
b.5 electromagnetic coil inside the cylinder injector open circuit, short circuit.
③ system response ECM will record fault code, fault code can be viewed on the display module or
ET. Reason if the generated code is a common fault short circuit or open circuit, then there are
two cylinders will be affected, since they use the same wires to injector on.
(6) fault code 0006-11: 6-cylinder injector fault
① Main Symptom
a. individual cylinder diesel engine does not fire.
b. diesel power is low.

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② Cause
a.6 cylinder injector solenoid wire circuit, short-circuit.
b.6 electromagnetic coil inside the cylinder injector open circuit, short circuit.
③ system response ECM will record fault code, fault code can be viewed on the display module or
ET. Reason if the generated code is a common fault short circuit or open circuit, then there are
two cylinders will be affected, since they use the same wires to injector on.
(7) fault code 0041-03: 8V DC power supply and battery positive short-circuit
① Main Symptom If the voltage is significantly lower than 8V, it will have a significant impact on
diesel engines, diesel engines will be limited to low idle state.
② cause of the malfunction is detected ECM ECM or ECM charging more than Is readout signal
voltage higher than 8.45V sustained Is.
③ system response ECM will record the fault code, fault code can be viewed on the display module
or .ECM ET all digital sensor data is marked as invalid data, and all the digital sensor data are set
to default values.
(8) fault code 0041-04: 8V DC power supply and ground short
① Main Symptom If the voltage is significantly lower than 8V, it will have a significant impact on
diesel engines, diesel engines will be limited to low idle state.
② cause of the malfunction is detected ECM ECM or ECM charging more than Is readout signal
voltage higher than 8.45V sustained Is.
③ system response ECM will record the fault code, fault code can be viewed on the display module
or .ECM ET all digital sensor data is marked as invalid data, and all the digital sensor data are set
to default values.
Hitachi excavator -2, -3 Series – Maintenance fault code analysis

Excavator fault code fault code analysis, fault phenomenon

09EC Hitachi excavator sensor failure or sensor harness shorted
10EC sensor harness connection is bad, bad contact
Hitachi excavator excavator N sensor fault on behalf of the 13 abnormal sensor harness
connection between N and EC bad
17 Hitachi excavators PVC failure, excavator engine does not work
Fault code 18PVC failure, excavators can not properly work
19 PVC failure excavator, excavators can not work
Hitachi excavator Hitachi excavator fault on behalf of 21 PVC failure, Hitachi excavator engine and
machine function failure, not a job
22 HITACHI oil pump control is not normal
Fault code 25 excavators DP sensor and wiring harness is not connected, poor contact
26 Hitachi excavators DP sensor and wiring harness shorted
Hitachi excavator P sensor fault on behalf of the 27 excavators and harness shorted
28P Hitachi excavator sensor and harness bad contact, the input signal from the sensor is lower
than 0.25V
29A sensor fault code and harness shorted, excavators input signal is greater than 4.75V
30 Hitachi excavator A bad sensor and wiring harness connector, sensor input signal falls below
0.25V
Hitachi excavator fault generation 31 R sensor and harness bad contact, T sensor input signal is
greater than 4.75V

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32 T Hitachi excavator bad sensor or wiring harness connector, sensor input signal falls below
0.25V
Fault code 33 excavator arm to enhance pilot pressure sensor or wire shorted, Hitachi excavator
sensor input voltage is higher than 4.75 volts
Failure on behalf of the 34 Hitachi excavator excavator arm to enhance pilot pressure sensors,
sensor wire is disconnected
35 excavator arm low voltage sensor input signal is greater than 4.75
Hitachi excavator Hitachi excavator arm fault code 36 low voltage sensor input signal is too small,
or forearm low pressure sensor wire is disconnected

Hitachi (HLTACHL) explain in detail excavator fault code troubleshooting steps:

1 fault code 0164-04: injection-driven pressure sensor and ground short
① Main Symptom
a. diesel low power operation.
b. diesel engine idling bad.
② Cause ECM detects all of the following conditions:
. a fuel injector drive signal voltage is lower than 0.1V pressure sensor at least 0.6s;
b.5V sensor battery positive supply line and short-circuit fault code does not currently exist 0262-
03;
c.5V sensor power lines and ground short circuit fault code does not currently exist 0262-04;
. d has at least a power supply to the ECM 2s;
e. cooling mode does not currently exist.
③ system response ECM will record fault code, can be viewed on the display module or ET fault
code .ECM the injector driving pressure marked as invalid data, and the use of 17.5MPa pressure
injection as the default .ECM will drive pressure control the valve current is set to a fixed value.
2 fault code 0164-11: injector actuation pressure sensor mechanical failure
① Main Symptom
a. diesel low power operation.
b. diesel engine idling bad.
c. Under normal operating temperature of the diesel engine difficult to start.
d. below the normal operating temperature of the diesel engine is easy to start.
② Cause ECM detects one of the following situations:
. a difference between the actual injection pressure and injection required to drive the driving
pressure exceeds 3MPa;
b. leading to the fuel injection pressure control valve drive maximum or minimum output current
for longer than the time required This fault code indicates that there is a mechanical fault, ECM
and the electronic control system is operating normally.
③ system response ECM will record fault code, fault code can be viewed on the display module or
ET.
④ Troubleshooting perhaps only at operating temperatures have failed. If the system recently
repaired, then the injector drive system may exist air start the engine for several minutes under
1500r / min speed, to exclude residual air.
3 fault code 0168-02: System voltage ripple
① Main Symptom
a. diesel engine does not fire.

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b. diesel engine stops running.

② Cause ECM detects any of the following situations:
. a diesel engine can not be started, the battery voltage drops below 9V, rebounded after 0.06s;
b. diesel engine can not be started, the battery voltage is three times lower in the last 7s, less
than 9V.
③ system response ECM will record fault code, fault code can be viewed on the display module or
ET. Only when the diesel engine ECM will record operating code.
4 fault code 0172-03: intake air temperature sensor and battery positive open / short
① Main Symptom diesel low power operation.
② Cause ECM detects all of the following conditions:
a.ECM read signal voltage above 4.92V at least 8s;
b.5V sensor battery positive supply line and short-circuit fault code does not currently exist 0262-
03;
c.5V sensor power lines and ground short circuit fault code does not currently exist 0262-04;
d. supply of power to at least the existing ECM 2s.
③ system response ECM will record fault code, can be viewed on the display module or ET fault
code .ECM intake air temperature will be marked as invalid data, and the use of a temperature of
85 degrees as the default.
5 fault code 0172-04: intake air temperature sensor shorted to ground
① Main Symptom diesel low power operation.
② Cause ECM detects all of the following conditions:
a.ECM read below 0.2V signal voltage of at least 8s;
b.5V sensor battery positive supply line and short-circuit fault code does not currently exist 0262-
03;
c.5V sensor power lines and ground short circuit fault code does not currently exist 0262-04;
d. supply of power to at least the existing ECM 2s.
③ system response ECM will record fault code, can be viewed on the display module or ET fault
code .ECM intake air temperature will be marked as invalid data, and the use of a temperature of
85 degrees as the default.
6 fault code 0175-03: oil temperature sensor and battery positive open / short
① The main symptom is no symptoms.
② Cause ECM detects all of the following conditions:
a.ECM read signal voltage above 4.92V at least 8s;
b.5V sensor battery positive supply line and short-circuit fault code does not currently exist 0262-
03;
c.5V sensor power lines and ground short circuit fault code does not currently exist 0262-04;
d. supply of power to at least the existing ECM 2s.
③ system response ECM will record fault code, fault code can be viewed on the display module or
ET .ECM oil temperature will be marked as invalid data, and adjust the oil temperature values into
the coolant temperature value. If the coolant temperature sensor is faulty, one should use the
following values:
. a diesel engine running, the oil temperature is set at 65 degrees;
When b. diesel engine stops running, the oil temperature is set to -10 degrees.

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