Manual de Internacional 7600

Mexico, Latin America
Electrical Circuit Diagram Manual - DuraStar®, WorkStar®, TranStar®,

ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagram Manual
DuraStar® - 4300, 4400

WorkStar® - 7300, 7400, 7500, 7600, 7700
TranStar® - 8500, 8600
- Models Built From November 22, 2010
0000003922
Navistar, Inc.
Novemeber 2014
Revision 3
2701 Navistar Drive, Lisle, IL 60532 USA
© 2014 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.1. ABBREVIATIONS, P. 1..................................................................................... 1
2.2. ACRONYMS, P. 2. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4... .... .... .... .... .... .... ... .... .... .... ... 4
2.7. LAMP BULB CHART, P. 7. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8... .... .... .... .... .... .... .... .... .... .... ... .... .... ... 8
2.9. SCHEMATIC SYMBOL CHART, P. 9.. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... . 9
2.10. SCHEMATIC SYMBOL CHART, P. 10. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 10
2.11. SCHEMATIC SYMBOL CHART, P. 11. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . 11
2.12. SCHEMATIC SYMBOL CHART, P.12... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... 12
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM

CONTROLLER (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1. BATTERY FEED, DUAL, P. 1... ... ... ... ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... ... ... .... ... ... 13
3.3. BATTERY FEED, DUAL, P. 2A. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. 15
3.5. ACCESSORY FEED, P. 4.... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... 17
3.6. ACCESSORY FEED, P. 4A.. .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. 18
3.7. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5... ... ... 19
3.8. IGNITION FEED RELAY 1, P. 6.. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . 20
3.11. J1708 DATA LINK — PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.12. J1708 DATA LINK — PUBLIC EFFECTS, P. 10. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. 24
3.13. J1708 DATA LINK — PEOPLENET COMMUNICATION, P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.14. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11. .. . . .. . . .. . . .. . . . .. . . 26
3.15. J1939 DATA LINK, P. 12.. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . 27
3.16. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . 28
3.17. J1939 DATA LINK WITH OPTIONS, P. 13A............ ................ ............... ............... .. 29
3.18. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . 30
3.19. J1939 DATA LINK — ISM 2007 ENGINE, P. 15.. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . 31
3.20. J1939 DATA LINK — ISM EPA—98 ENGINE, P. 15A........ .......... .......... .......... .......... . 32
3.21. J1939 DATA LINK — I6 2007 ENGINE, P. 16...... ...... ....... ...... ....... ...... ....... ...... ....... 33
3.22. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17... ........ ........ ....... ........ ........ ....... . 34
3.23. GROUND — IP, P. 18....... ........ ......... ......... ........ ......... ........ ......... ......... ........ . 35
3.24. GROUND — IP, P. 19....... ........ ......... ......... ........ ......... ........ ......... ......... ........ . 36
3.25. GROUND — IP, P. 19A.. ... .... ... ... .... ... ... .... ... .... ... ... .... ... .... ... ... .... ... ... .... ... .... ... 37
3.26. GROUND — IP, P. 20....... ........ ......... ......... ........ ......... ........ ......... ......... ........ . 38
3.27. GROUND — IP, P. 21....... ........ ......... ......... ........ ......... ........ ......... ......... ........ . 39
3.28. ENGINE GROUND, P. 22.. .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. ... .. .. 40
3.29. ENGINE GROUND CAT C11–C13 2007 ENGINE, P. 23. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . 41
3.30. GROUND — CHASSIS, P. 24.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . 42
3.31. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 43
3.32. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.33. GROUND — CHASSIS, P. 26.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . 45
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TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)

3.34. GROUND — CHASSIS, P. 27.. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . 46
3.35. ZERO VOLT REFERENCE, P. 28. .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... .... ... ... ... 47
3.36. GROUND — CHASSIS, P. 29.. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . 48
3.37. J1939 DATA LINK WITH V8 ENGINE, P. 30. .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . 49
3.38. ENGINE GROUND — IBB ENGINE, P. 31.. .... ... ... ... .... ... ... .... ... ... .... ... ... ... .... ... ... ... 50
3.39. J1939 DATA LINK — IBB ENGINE, P. 32.. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . 51
3.40. J1939 DATA LINK — IBB ENGINE, P. 33.. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . 52
3.41. J1939 DATA LINK — IBB ENGINE, P. 33A. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.42. BATTERY FEED, SINGLE, P. 34.. ..... .... ..... .... .... ..... .... ..... .... .... ..... .... .... ..... .... .... 54
3.43. BATTERY FEED, SINGLE, P. 35.. ..... .... ..... .... .... ..... .... ..... .... .... ..... .... .... ..... .... .... 55
3.44. GROUND — SEAT AND SEATBELT SENSOR, P. 36.. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . 56
3.45. GROUND — DCM, P. 37.. ..... .... ..... .... .... ..... .... ..... .... .... ..... .... ..... .... .... ..... .... .... 57
3.46. LATCH RELAY, P. 38. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . 58
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4.1. CIGAR LIGHTER AND POWER FEED, P. 1. .... .... .... .... ... .... .... .... .... .... .... .... .... .... ... 59
4.2. CIGAR LIGHTER AND POWER FEED, P. 2. .... .... .... .... ... .... .... .... .... .... .... .... .... .... ... 60
4.3. CB POWER RADIO, P. 3. ......... ......... ......... ......... ......... ......... ......... ......... ........ 61
4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4.. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. .. 62
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5... ... .. ... ... ... .. ... ... ... ... .. ... ... ... .. 63
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6.. .. .. .. .. . .. .. .. .. . .. .. .. .. . 64
4.7. HORN, ELECTRIC AND AIR, P. 7. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . 65
4.8. HORN, ELECTRIC AND AIR, P. 8. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . 66
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9.. ...... ..... ..... ..... ...... ..... ..... ..... ..... 67
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 68
4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, N/HYD FPB, P. 9B. . . 69
4.12. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, W/HYD FPB, P. 9C... 70
4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10. ... ... .. ... ... ... .. ... ... .. 71
4.14. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11. . . . .. . . . .. . . . .. . . .. . . . .. . . . 72
4.15. 2–WAY RADIO, P. 12... .... ... .... ... .... ... ... .... ... .... ... .... ... ... .... ... .... ... ... .... ... .... ... ... 73
4.16. WINDSHIELD WIPER, P. 13. ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ...... 74
4.17. WASHER PUMP, P. 14.. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. 75
4.18. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.19. ROOF AUXILIARY LOAD, P. 16... ............ ............ ............ ........... ............ ........... 77
4.20. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . 78
4.21. SATELLITE COMMUNICATION — TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.22. COMPUTER PREWIRED — XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.23. CADEC GPS SYSTEM, P. 20. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . 81
4.24. SATELLITE COMMUNICATION — MOBILEMAX, P. 21... ........ ....... ....... ....... ....... ....... 82
4.25. SELF CONTAINED AIR SEAT, P. 22.. ....... ........ ....... ........ ....... ....... ........ ....... ....... 83
4.26. HEATED SEATS, P. 23.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... .. 84
4.27. AWARE SYSTEM, P. 24...... ................... .................... ................... .................. 85
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . 86
4.29. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . 87
4.30. DRIVER DISPLAY, P. 27. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . 88
4.31. DRIVER DISPLAY INTERFACE (DID), P. 27A........... ............ ............ ........... ........... 89
4.32. BACK-UP CAMERA, P. 28... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... ... 90
4.33. SATELLITE COMMUNICATION — QUALCOMM MCT, P. 29........ ........ ........ ......... ....... 91
4.34. SATELLITE COMMUNICATION — QUALCOMM MCT WITH MVPC KEYBOARD, P. 30. . . . . . . . 92
4.35. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 31. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . . 93
4.36. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 32. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . . 94
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4.37. AIR SHIELD LIGHT, P. 33..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 95
4.38. AWARE II, P. 34.. ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... 96
4.39. AWARE II, P. 35.. ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... 97
4.40. AWARE II, P. 36.. ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... 98
4.41. AWARE II, P. 37.. ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... 99
4.42. AWARE II, P. 38.......................................................................................... 100
4.43. SEATBELT AND SEAT SENSOR, P. 39. . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . 101
4.46. INTENTIONALLY LEFT BLANK, P. 42. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 104
4.47. DRIVERS AND PASS SEAT BELT ALARM, P. 43. .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. 105
4.48. SEAT BELT AND SEAT SENSOR, P. 44...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .. 106
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
5.2. STARTING & CRANKING CAT, W/ EURO IV ISM ENGINE & IBB ENGINES W/ MANUAL
TRANSMISSION, P. 2........................ ........................ ........................ ........... 108
5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3.. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . 109
5.4. CAT, CUMMINS AND IBB ENGINES WITH ALLISON TRANSMISSION, P. 4. . .. . .. . . .. . .. . .. . .. 110
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5... 111
5.6. STARTING & CRANKING CAT, W/ EURO IV ISM ENGINE AND IBB ENGINE W/
AUTOSHIFT ULTRASHIFT, P. 6. .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. 112
5.7. I6 POWER PACK, P. 7. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. . 113
5.8. ROCKER START, P. 8.. ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... .... 114
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1.. ... .... ... .... ... .... ... .... ... ... .... ... .... ... .... ... .. 115
6.2. FAN WIRING, ISM, C11–C13 2007 ENGINES, P. 2. . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 116
6.3. STARTING AID — ETHER START, P. 3.. ....... ....... ....... ....... ........ ....... ....... ....... .... 117
6.4. SNOW VALVE, P. 4.... ..... ..... ..... ..... ..... ..... .... ..... ..... ..... ..... ..... ..... ..... ..... ..... ... 118
6.5. SNOW VALVE WITH IBB ENGINE, P. 4A. ....... ....... ....... ....... ....... ....... ....... ....... .... 119
6.6. STARTING AID — COLD START ASSIST (IBB ENGINE), P. 5. . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 120
6.7. FAN WIRING — IBB ENGINE, P. 6. ...... ..... ..... ...... ..... ...... ..... ..... ...... ..... ...... ..... .. 121
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1. . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 122
7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2. . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 123
7.3. ENGINE BODY BUILDER — REMOTE ENGINE CONTROL (CAT ENGINE), P. 3. . . .. . .. . .. . .. 124
7.4. ELECTRONIC ENGINE CONTROLS (ISM 2007 / EURO IV ENGINE), P. 4.... ....... ........ ... 125
7.5. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4A... .. ... .. ... .. ... .. ... ... .. ... .. ... .. . 126
7.6. ELECTRONIC ENGINE CONTROLS (ISM 2007 / EURO IV ENGINE)(CONT.), P. 5. . . . . . . . . . . . 127
7.7. ELECTRONIC ENGINE CONTROLS, ISM ENGINE, P. 5A................. ........................ 128
7.8. ELECTRONIC ENGINE CONTROLS (ISM 2007 / EURO IV ISM ENGINE) (CONT.), P. 6. . . . . . 129
7.9. ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE), P. 6A. . . . .. . . . .. . . . .. . . . .. . . . . .. . 130
7.10. ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE)(CONT.), P. 6B. . . . . . . . . . . . . . . . . . 131
7.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7.. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. 132
7.14. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 10................. ................. ........ 135
7.15. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11... ... ... ... ... ... ... ... .. ... ... ... ... ... . 136
7.16. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 12.. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. 137
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7.17. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 13. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. 138
7.18. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 14. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. 139
7.19. CRUISE CONTROL, P. 15....... ..................... ...................... ...................... ...... 140
7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.22. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 17A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
7.26. AFTERTREATMENT (IBB ENGINE), P. 21.. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 147
7.27. AFTERTREATMENT (CAT ENGINE), P. 22.. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . 148
7.28. AFTERTREATMENT 2007 & EURO IV ISM ENGINE, P. 22A.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 149
7.29. AFTERTREATMENT ISM 2007 & EURO IV ISM ENGINE, P. 22B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
7.30. EIM 6019, P. 23... ... .... ... .... .... ... .... ... .... .... ... .... .... ... .... ... .... .... ... .... ... .... .... ... . 151
7.31. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) W/ULTRASHIFT PLUS XMSN, P. 24. . . . 152
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . 153
8.1. IP/GAUGES, P. 1. ... .. .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. .. ... .. 153
8.2. WARNING LIGHT LIST, P. 2. . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . 154
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS
CONTROLLER, P. 3......... ............. ............ ............ ............ ............ ............ ... 155
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER
AND WATER TEMP GAUGE CIRCUITS, P. 4... ..................................................... 156
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. 158
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7......... ............................ ........ 159
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8. ... ... .... ... ... .... ... ... .... ... ... .... ... ... ... . 160
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9... ... .. ... ... ... .. ... ... ... .. ... ... ... ... .. ... ... ... 161
8.10. PARK BRAKE SWITCH HYDRAULIC, P. 9A. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 162
8.11. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10. . . . . . . . . . . . . . . . . 163
8.12. FREEDOMLINE TRANSMISSION OIL TEMP GAUGE AND CAT PURGE PUMP AND
CAT AIR RESTRICTION GAUGE, P. 10A. .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . 164
8.13. GAUGES AND WARNING LIGHTS — AMMETER, P. 11... .... ... ... ... .... ... ... ... .... ... ... .... 165
8.14. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
8.15. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
8.16. WARNING LIGHTS – RIGHT BANK — OPTIONAL, P. 14..... ...... ..... ..... ..... ..... ..... ..... . 168
8.17. WARNING LIGHTS — LEFT BANK — OPTIONAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
8.18. LOAD MONITORING, P. 16.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. 170
8.19. WARNING LIGHT (TRAILER ABS AND LOW AIR PRESSURE (ADR)), P. 17. . .. . .. . .. . .. . .. .. . 171
9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
9.2. BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. 173
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS,
P. 3. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 174
9.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 4.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... 175
(CONT.), P. 5.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... 176
(CONT.), P. 6.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... 177
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(CONT.), P. 6A.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. 178
(CONT.), P. 6B.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. 179
(CONT.), P. 6C.. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 180
9.10. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7. ... .. .. ... .. ... .. ... .. ... .. .. . 181
9.11. DOME LIGHT, MAP LIGHT, P. 8.. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 182
9.12. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . 183
9.13. DOME LIGHT, MAP LIGHT (CONT.), P. 10. ... .. ... .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. ... .. . 184
9.14. FOG LIGHT, P. 11. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 185
9.15. HEADLIGHTS, P. 12. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. 186
9.16. HEADLIGHTS GLOBAL TRANSTAR, P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
9.17. HEADLIGHTS GLOBAL TRANSTAR, P. 12B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
9.18. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... 189
9.19. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13A. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . 190
9.20. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14.. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 191
9.21. PANEL LIGHTS, P. 15. .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. 192
9.22. WORK LIGHT, P. 16... ..... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ..... ..... ...... ..... .. 193
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

10.1. ABS — BENDIX AIR, P. 1. .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 194
10.2. ABS — BENDIX AIR, P. 1A.................................................... ......................... 195
10.3. ABS — BENDIX AIR, P. 2. .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 196
10.4. ABS — BENDIX AIR, P. 2A.................................................... ......................... 197
10.5. ABS — BENDIX AIR, P. 3. .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 198
10.6. ABS — BENDIX AIR, P. 3A.................................................... ......................... 199
10.7. ABS — WABCO AIR (8000 MODELS), P. 4. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ... 200
10.8. ABS — WABCO AIR (4000 / 7000 MODELS), P. 4A. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 201
10.9. ABS — WABCO AIR (8000 MODELS), P. 5. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. ... 202
10.10. ABS — WABCO AIR (4000 / 7000 MODELS), P. 5A. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 203
10.11. ABS — WABCO AIR (4000 / 7000 MODELS), P. 5B. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 204
10.12. WABCO FULL POWER BRAKES, P. 6. .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 205
10.15. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9. . . . . . . .. . . . . . . . . . . .. . . . . 208
10.16. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10. . . . . . . . . . . . . . . . . . . . . . . 209
10.17. TRAILER SOCKET — BOC AND EOF, P. 11.... ............ ............ ............ ............ ..... 210
10.18. TRAILER SOCKET — BOC AND EOF, P. 11A.. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . . 211
10.19. TRAILER SOCKET — BOC AND EOF, P. 11B... ... ... .. ... ... ... ... ... ... .. ... ... ... ... ... .. ... ... . 212
10.20. BODY BUILDER AND TRAILER SOCKET — BOC AND EOF, P. 12.. .... .... .... ... .... .... .... . 213
10.21. BODY BUILDER CONNECTIONS, P. 13. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 214
10.22. BODY BUILDER CONNECTIONS, P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
10.23. REMOTE START / STOP, P. 14... ...... ..... ...... ..... ...... ...... ..... ...... ..... ...... ..... ...... .. 216
10.24. AUX TRAILER CIRCUIT, P. 15. ...... ...... ...... ...... ..... ...... ...... ...... ..... ...... ...... ...... .. 217
10.25. TWO SPEED AXLE SWITCH, P. 16.... ...... ...... ...... ...... ...... ...... ...... ...... ....... ...... .. 218
10.26. AIR SOLENOID, P. 17.. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. 219
10.27. AIR SOLENOID, P. 17A... ......... ......... .......... ......... ......... ......... .......... ......... .... 220
10.28. AIR SOLENOID, P. 18.. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. 221
10.29. AIR SOLENOID, P. 18A... ......... ......... .......... ......... ......... ......... .......... ......... .... 222
10.30. REMOTE POWER MODULE — BATTERY BOX MOUNTED, P. 19.. .... ..... ..... .... ..... .... .. 223
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10.31. REMOTE POWER MODULE — CAB MOUNTED, P. 19A... ... .... ... .... ... .... ... .... ... .... ... . 224
10.32. REMOTE POWER MODULE — END OF FRAME, P. 19B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
10.33. REMOTE ENGINE SPEED CONTROL MODULE — WITH REMOTE POWER MODULE,
P. 19C.. ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... ..... ...... ...... ..... ...... ...... ...... . 226
10.34. BLANK PAGE, P. 20... ........ ......... ......... ......... ......... ......... ......... ......... ......... .. 227
10.35. AUX AND POWER SOURCE, P. 21...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... . 228
10.36. AIR DRYER AND HEATED DRAIN VALVE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
10.37. FUEL / WATER SEPARATOR, P. 23. . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . 230
10.38. ELECTRIC TRAILER BRAKE, P. 24................... ..................................... ........... 231
10.39. LECTRASHIFT ACCOMMODATION, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
10.40. HOUR METER — PTO, P. 26. ... ... ... .. ... ... ... ... .. ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... 233
10.41. AUX INPUTS AND DRIVERS, P. 27....................... .................................. .......... 234
10.42. FUEL TRANSFER PUMP, P. 28. . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . 235
10.43. FUEL SENSOR FOR DUAL TANKS N/FUEL TRANSFER PUMP, P. 28A. . . . . . . . . . . . . . . . . . . . . . . . 236
10.44. FUEL SENSOR FOR DUAL TANKS W/FUEL TRANSFER PUMP, P. 28B....... ........ ....... .. 237
10.45. BLANK PAGE, P. 29... ........ ......... ......... ......... ......... ......... ......... ......... ......... .. 238
10.46. BLANK PAGE, P. 30... ........ ......... ......... ......... ......... ......... ......... ......... ......... .. 239
10.47. BLANK PAGE, P. 31... ........ ......... ......... ......... ......... ......... ......... ......... ......... .. 240
10.48. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 32. ... .. .. ... .. .. ... .. .. ... .. .. .. ... 241
10.49. WHEELCHAIR LIFT INTERLOCK, P. 33........................ ............................. ......... 242
10.50. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34.. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. 243
10.51. LIFT AXLE (NON-STEERABLE), P. 35. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . 244
10.52. LIFT AXLE (STEERABLE), P. 36. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. 245
10.53. LIFT AXLES, P. 37............................................................... ........................ 246
10.54. LIFT AXLES, P. 37A... ..... ...... ..... ...... ..... ..... ...... ..... ...... ..... ..... ...... ..... ..... ...... . 247
10.55. ABS — BENDIX AIR 6S/6M, P. 38. .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 248
10.56. ABS — BENDIX AIR 6S/6M, P. 39. .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 249
10.57. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40. ... .... ... ... ... ... .... ... ... ... .... 250
10.58. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41.. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . 251
10.59. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
10.60. ABS ROLL OVER STABILITY, P. 43........ ......... .......... ......... .......... ......... .......... .. 253
10.61. ABS ROLL OVER STABILITY, P. 44........ ......... .......... ......... .......... ......... .......... .. 254
10.62. TRAILER SOCKET — INSIDE CAB, P. 45. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . 255
10.63. TRAILER SAFETY SYSTEM POWER, P. 46..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... . 256
10.64. TRAILER SAFETY SYSTEM INPUT SWITCHES, P. 47.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . 257
10.65. TRAILER SAFETY SYSTEM TURN LIGHTS, P. 48.. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 258
10.66. TRAILER SAFETY SYSTEM STOP, TAIL AND MARKER LIGHT, P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . 259
11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1. . . . . . . . . . . . . . 260
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2. . . . . . . . . . . . . . 261
11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . 262
11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . 263
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5. . . . . . . . . . . . . . . . . 264
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6. . . . . . . . . . . 265
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE (CONT.),
P. 7. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 266
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... .... 267
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. 268
11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9... ... ... ... ... ... ... ... ... ... ... .... 269
11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
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11.12. TRANSMISSION, EATON ULTRASHIFT (ISM EURO IV), P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
11.13. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
11.14. EATON AUTOSHIFT TRANSMISSION, P. 12.. ... ... ... .... ... ... ... ... ... ... ... ... .... ... ... ... ... . 273
11.15. EATON AUTOSHIFT TRANSMISSION, P. 12A. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. 274
11.16. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
11.17. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
11.18. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 15......... ........... ........... ........... ........... ........... ........... ..... 277
11.19. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM
ENGINE, P. 16.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. . 278
11.20. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17. . . . . . . . . . . . . . . . . . . . . . . 279
11.21. EATON ULTRASHIFT GEN 3 / MERITOR G MANUAL TRANSMISSION, P. 18. . . . . . . . . . . . . . . . . 280
11.22. EATON HYBRID TRANSMISSION, P. 19... .... .... .... .... .... .... .... .... .... .... .... .... ..... .... . 281
11.27. EATON HYBRID TRANSMISSION, P. 23A. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 286
11.28. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24.. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 287
11.29. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . 288
11.30. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26. . . . . . . . 289
11.31. TRANSMISSION ALLISON WITH IBB ENGINE, P. 27. .. ... .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. . 290
11.35. EATON ULTRASHIFT PLUS TRANSMISSION W/IBB ENGINE, P. 31. . .. . . . .. . . .. . . . .. . . .. . . . .. . 294
11.36. EATON ULTRASHIFT PLUS TRANSMISSION W/IBB ENGINE, P. 31. . .. . . . .. . . .. . . . .. . . .. . . . .. . 295
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

12.1. AIR CONDITIONING, P. 1.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 296
12.2. AIR CONDITIONING, P. 2.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 297
12.3. AIR CONDITIONING, P. 2A. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 298
12.4. HVAC SYSTEM, P. 3... ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... ... ... .... ... ... ... ... .... ... ... . 299
12.5. HVAC SYSTEM (CONT.), P. 4. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . 300
12.6. HVAC SYSTEM, P. 5... ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... ... ... .... ... ... ... ... .... ... ... . 301
12.7. AUTOTHERM SYSTEM, P. 6. .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. 302
13. CONNECTOR BODY COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

13.1. CONNECTOR BODY COMPOSITES (1J / 2J / 71), P. 1.. ..... ..... ..... ..... ..... ..... ..... ..... .. 303
13.2. CONNECTOR BODY COMPOSITES (72 / 254F / 254M / 345 / 400), P. 2. . . . . . . . . . . . . . . . . . . . . . . 304
13.3. CONNECTOR BODY COMPOSITES (421 / 422 / 422F / 423 / 424 / 425), P. 3. . . . . . . . . . . . . . . . . 305
13.4. CONNECTOR BODY COMPOSITES (520 / 521 / 522 / 523 / 524 / 670A), P. 4. . . . . . . . . . . . . . . . . 306
13.5. CONNECTOR BODY COMPOSITES (672M / 674 / 674M / 675 / 675M / 677), P. 4A. . . . . . . . . . . 307
13.6. CONNECTOR BODY COMPOSITES (677F / 678 / 679 / 680), P. 4B.. . . . . . . . . . .. . . . . . . . . . . .. . . . . 308
13.7. CONNECTOR BODY COMPOSITES (682 / 827), P. 4C.. ..... ..... ..... ..... ..... ..... ..... ..... .. 309
13.8. CONNECTOR BODY COMPOSITES (830 / 1002 / 1003 / 1006), P. 5.. . . . . . . .. . . . . . .. . . . . . . .. . . . 310
13.9. CONNECTOR BODY COMPOSITES (1003 / 1007 / 1007F / 1007M), P. 5A. . . . . . . . . . . . . . . . . . . . . 311
13.10. CONNECTOR BODY COMPOSITES, P. 6. .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. 312
13.11. CONNECTOR BODY COMPOSITES (1010), P. 7.... .... ..... .... .... .... .... .... .... .... .... ..... . 313
13.12. CONNECTOR BODY COMPOSITES (1011), P. 8.. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. . 314
13.13. CONNECTOR BODY COMPOSITES (1012), P. 9.... .... ..... .... .... .... .... .... .... .... .... ..... . 315
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13.14. CONNECTOR BODY COMPOSITES (1013), P. 10. . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . 316
13.15. CONNECTOR BODY COMPOSITES (1014), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
13.19. CONNECTOR BODY COMPOSITES (1017), P. 14A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
13.24. CONNECTOR BODY COMPOSITES (1021 / 1022 / 1023A / 1023B), P. 18. . . . . . . . . . . . . . . . . . . . . 326
13.25. CONNECTOR BODY COMPOSITES (1023C / 1024 / 1025), P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
13.26. CONNECTOR BODY COMPOSITES (1025 / 1026 / 1029 / 1069), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . 328
13.27. CONNECTOR BODY COMPOSITES (1029 / 1069), P. 19A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
13.28. CONNECTOR BODY COMPOSITES (1100 / 1100MA / 1101 / 1101A), P. 20. . . . . . . . . . . . . . . . . . . . 330
13.29. CONNECTOR BODY COMPOSITES (1105 / 1106 / 1107 / 1108), P. 21.. .. .. .. . .. .. .. .. .. . .. .. .. 331
13.30. CONNECTOR BODY COMPOSITES (1109 / 1110 / 1200), P. 22... .... ..... .... .... ..... .... .... . 332
13.31. CONNECTOR BODY COMPOSITES (1210 / 1210A / 1210B / 1220 / 1227 / 1228), P. 23. . . . . 333
13.32. CONNECTOR BODY COMPOSITES (1227M), P. 23A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
13.33. CONNECTOR BODY COMPOSITES (1229 / 1230F / 1231 / 1240F), P. 24. .. . .. .. . .. . .. .. . .. . .. 335
13.36. CONNECTOR BODY COMPOSITES (1302 / 1303), P. 25B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
13.37. CONNECTOR BODY COMPOSITES (1338), P. 25C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
13.40. CONNECTOR BODY COMPOSITES (1420 / 1421 / 1500), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
13.46. CONNECTOR BODY COMPOSITES, P. 32A. .. ... ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... .. ... ... 348
13.48. CONNECTOR BODY COMPOSITES (1660 / 1661), P. 34. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . 350
13.55. CONNECTOR BODY COMPOSITES (1701 / 1701F), P. 40..... ........................... ........ 357
13.61. CONNECTOR BODY COMPOSITES (1703F), P. 44A. .. .. .. ... .. .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. 363
13.62. CONNECTOR BODY COMPOSITES (1703M), P. 44B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
13.63. CONNECTOR BODY COMPOSITES (1704F), P. 44C. .... .... ... .... .... ... .... .... ... .... .... ... . 365
13.64. CONNECTOR BODY COMPOSITES (1704M), P. 44D. . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 366
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TABLE OF CONTENTS

13.65. CONNECTOR BODY COMPOSITES (1705F), P. 44E. .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. .. . 367
13.66. CONNECTOR BODY COMPOSITES (1705M), P. 44F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
13.67. CONNECTOR BODY COMPOSITES (1800), P. 45. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . 369
13.68. CONNECTOR BODY COMPOSITES (1804 / 1805), P. 46. . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 370
13.70. CONNECTOR BODY COMPOSITES (1809 / 1810 / 1811 / 1812 / 1813 / 1814), P. 47. . . . . . . . . 372
13.71. CONNECTOR BODY COMPOSITES (1815 / 1820 / 1821 / 1822), P. 47A. . . . . . . . . . . . . . . . . . . . . . . 373
13.72. CONNECTOR BODY COMPOSITES (1823 / 1824 / 1825 / 1826 / 1827), P. 48. . . . . . . . . . . . . . . . . 374
13.73. CONNECTOR BODY COMPOSITES (1828 / 1852 / 1860), P. 48A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
13.75. CONNECTOR BODY COMPOSITES (1901 / 1902 / 1910 / 1912 / 1916), P. 50. . . . . . . . . . . . . . . . . 377
13.76. CONNECTOR BODY COMPOSITES (1918 / 1927 / 1929 / 1935 / 1938M), P. 51. .. . .. . .. . .. . .. 378
13.77. CONNECTOR BODY COMPOSITES (1939 / 1941 / 1946), P.51A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
13.78. CONNECTOR BODY COMPOSITES (1947 / 1956 / 1957), P.51B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
13.79. CONNECTOR BODY COMPOSITES (1958 / 1959 / 2000), P. 51C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
13.81. CONNECTOR BODY COMPOSITES (2115 / 2116 / 2116M / 2117/ 2117M / 2020 / 2021 /
2022), P. 53. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. 383
13.83. CONNECTOR BODY COMPOSITES (2301 / 2301M / 2302 / 2302M / 2303 / 2304 /
2304M), P. 54. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 385
13.84. CONNECTOR BODY COMPOSITES (2305 / 2305M / 2502 / 2502F), P. 54A. . . . . . . . . . . . . . . . . . . 386
13.85. CONNECTOR BODY COMPOSITES (2503 / 4460DM / 2600 / 2601 / 2602), P. 55. . . . . . . . . . . . . 387
13.86. CONNECTOR BODY COMPOSITES (2700 / 2700M), P. 56. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. 388
13.87. CONNECTOR BODY COMPOSITES (2701 / 2701F / 2701G / 2702), P. 57. . . . . . . . . . . . . . . . . . . . . 389
13.88. CONNECTOR BODY COMPOSITES (2990 / 2991 / 2993 / 2992 / 2994 / 2995 / 2996 /
2997 / 2998 / 2999 / 3000 / 3001), P. 57A. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . 390
13.90. CONNECTOR BODY COMPOSITES (3100 / 3100M / 3200F / 3200 / 3201 / 3201M), P. 59. . . 392
13.91. CONNECTOR BODY COMPOSITES (3202 / 3202M / 3203 / 3203M / 3204 / 3208), P. 60. . . . 393
13.92. CONNECTOR BODY COMPOSITES (3209 / 3210 / 3211 / 3400 / 4003 / 4004 / 4005), P. 61... 394
13.93. CONNECTOR BODY COMPOSITES (4017 / 4018 / 4019 / 4021 / 4022 / 4037 / 4038 /
4070 / 4071), P. 62. .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 395
13.94. CONNECTOR BODY COMPOSITES (4087 / 4087A / 4111M / 4120), P. 63. . . . . . . . . . . . . . . . . . . . . 396
13.95. CONNECTOR BODY COMPOSITES (4328 / 4410D / 4410E), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
13.96. CONNECTOR BODY COMPOSITES (4410F / 4410H / 4410K / 4410L), P. 65. . . . . . . . . . . . . . . . . . 398
13.97. CONNECTOR BODY COMPOSITES (4410M / 4450AM / 4450BF), P. 65A. .. .. . .. . .. . .. . .. .. . .. 399
13.98. CONNECTOR BODY COMPOSITES (4450BM / 4450DM / 4460BF / 4450M), P. 66. . . . . . . . . . . 400
13.99. CONNECTOR BODY COMPOSITES (4460AM / 4460BF / 4460BM / 4450BF), P. 66A. . . . . . . . 401
13.100.CONNECTOR BODY COMPOSITES (4460BM / 4460DM / 4460M / 4460M / 4500 /
4705), P. 67. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. 402
13.101.CONNECTOR BODY COMPOSITES (4905 / 4906 / 4950 / 4951 / 4952 / 5117), P. 68. . . . . . . . 403
13.102.CONNECTOR BODY COMPOSITES (6000 / 6001), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
13.104.CONNECTOR BODY COMPOSITES (6018 / 6019 / 6020), P. 70A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
13.105.CONNECTOR BODY COMPOSITES (6014), P. 70B... .......... .......... .......... .......... .... 407
13.106.CONNECTOR BODY COMPOSITES (6020M), P. 71. .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 408
13.107.CONNECTOR BODY COMPOSITES (6020M), P. 72. .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 409
13.108.CONNECTOR BODY COMPOSITES (6021 / 6022 / 6023), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
13.109.CONNECTOR BODY COMPOSITES (6025 / 6033), P. 73A.. ... .... .... ... .... ... .... ... .... ... .. 411
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13.111.CONNECTOR BODY COMPOSITES (6260 / 6260VH / 6260VL / 6260VM), P. 74A. . . . . . . . . . . . 413
13.112.CONNECTOR BODY COMPOSITES (6261 / 6262 / 6263 / 6304 / 6316M / 6323), P. 75. . . . . . 414
13.113.CONNECTOR BODY COMPOSITES (6323 / 6334 / 6400 / 6401), P. 76. . . . . . . . . . . . . . . . . . . . . . . . 415
13.115.CONNECTOR BODY COMPOSITES (6406A / 6407M / 6420 / 6550 / 6561 / 6650 /
6701), P. 77A...... ........ ....... ........ ........ ........ ....... ........ ........ ........ ....... ........ .. 417
13.116.CONNECTOR BODY COMPOSITES (6702 / 6703 / 6703A / 6704), P. 78....................... 418
13.117.CONNECTOR BODY COMPOSITES (6704A / 6704M / 6706 / 6707 / 6709 / 6712), P. 78A... 419
13.118.CONNECTOR BODY COMPOSITES (6713 / 6714 / 6716 / 6716A / 6720 / 6721 / 6725),
P. 79....... ........ ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... .. 420
13.119.CONNECTOR BODY COMPOSITES (6730 / 6731), P. 79A... .... ... .... ... .... ... .... ... .... ... . 421
13.120.CONNECTOR BODY COMPOSITES (6732 / 6747), P. 79B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
13.121.CONNECTOR BODY COMPOSITES (6900 / 6901 / 7103 / 7103M / 7104), P. 80. . . . . . . . . . . . . . 423
13.122.CONNECTOR BODY COMPOSITES (7104 / 7104F / 7105), P. 81..... ............ ........... ... 424
13.123.CONNECTOR BODY COMPOSITES (7106 / 7110 / 7110A / 7111), P. 82. . . . . . . . . . . . . . . . . . . . . . . 425
13.125.CONNECTOR BODY COMPOSITES (7150 / 7150F / 7150F2 / 7151), P. 84. . . . . . . . . . . . . . . . . . . 427
13.126.CONNECTOR BODY COMPOSITES (7151), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
13.127.CONNECTOR BODY COMPOSITES (7205 / 7205M / 7206 / 7206F), P. 86. . . . . . . . . . . . . . . . . . . . 429
13.130.CONNECTOR BODY COMPOSITES (7500 / 7500A / 7500W / 7502M / 7600 / 7600A /
7601 / 7601M), P. 89. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. 432
13.131.CONNECTOR BODY COMPOSITES (7602 / 7603 / 7604 / 7605 / 7607 / 7608 / 7609 /
7611), P. 90. .......... .......... ........... .......... .......... .......... .......... .......... .......... ... 433
13.132.CONNECTOR BODY COMPOSITES (7615 / 7616 / 7617 / 7700 / 7700K / 7700), P. 91. . . . . . 434
13.133.CONNECTOR BODY COMPOSITES (7702 / 7703 / 7801F), P. 91A.. .. . .. .. . .. .. . .. .. . .. .. .. . .. 435
13.134.CONNECTOR BODY COMPOSITES (7801M / 7802 / 7803 / 7804 / 7900 / 7901), P. 92. . . . . . 436
13.136.CONNECTOR BODY COMPOSITES (7910 / 7911), P. 93A... .... ... .... ... .... ... .... ... .... ... . 438
13.137.CONNECTOR BODY COMPOSITES (8000 / 8001 / 8008F / 8009 / 8010 / 8011), P. 94. . . . . . 439
13.138.CONNECTOR BODY COMPOSITES (8102 / 8103 / 8150 / 8151), P. 94A. . . . . . . . . . . . . . . . . . . . . . 440
13.139.CONNECTOR BODY COMPOSITES (8200 / 8201 / 8301 / 8303 / 8305 / 8310 / 8311),
P. 95....... ........ ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... .. 441
13.141.CONNECTOR BODY COMPOSITES (8502 / 8502A), P. 96A. ... ... ... .. ... ... .. ... ... ... .. ... ... 443
13.142.CONNECTOR BODY COMPOSITES (8503 / 8503A / 8505 / 8506 / 8506A / 8507 /
8507A / 8508), P. 97.. ............. ............. ............. .............. ............. ............. .... 444
13.143.CONNECTOR BODY COMPOSITES (8508A / 8509 / 8509A / 8601 / 8520A / 8521), P.
97A..... ...... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... . 445
13.144.CONNECTOR BODY COMPOSITES (8602 / 8700 / 8701 / 8702), P. 97B. . . . . . . . . . . . . . . . . . . . . . 446
13.147.CONNECTOR BODY COMPOSITES (8807 / 8809), P. 99A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
13.148.CONNECTOR BODY COMPOSITES (8995 / 8996 / 8997 / 8998 / 8999), P. 99B. . . . . . . . . . . . . . 450
13.149.CONNECTOR BODY COMPOSITES (8807 / 8809 / 8900 / 9001 / 9003), P. 99C. . . . . . . . . . . . . . 451
13.150.CONNECTOR BODY COMPOSITES (9100 / 9101 / 9102A / 9102 / 9103 / 9108 / 9255 /
9260 / 9261 / 9280), P. 100.... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 452
13.151.CONNECTOR BODY COMPOSITES (9300 / 9303), P. 101... .. .. .. ... .. .. .. ... .. .. .. ... .. .. ... .. 453
13.152.CONNECTOR BODY COMPOSITES (9310 / 9311 / 9315 / 9316 / 9323 / 9324 / 9325),
P. 102.. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. 454
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13.153.CONNECTOR BODY COMPOSITES (9326 / 9327 / 9328 / 9329 / 9328 / 9329 / 9339 /
9334 / 9339 / 9340 / 9501 / 9502 / 9503), P. 103................... ....................... ........... 455
13.154.CONNECTOR BODY COMPOSITES (9504 / 9505 / 9506 / 9510 / 9510A / 9510B /
9510F / 9510M), P. 104. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. . 456
13.155.CONNECTOR BODY COMPOSITES (9511), P. 105. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . 457
13.156.CONNECTOR BODY COMPOSITES (9512 / 9513 / 9514 / 9516 / 9516A / 9517 /
9517A), P. 106.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. 458
13.157.CONNECTOR BODY COMPOSITES (9518 / 9518A / 9519 / 9519A / 9520 / 9521 / 9522
/ 9523 / 9524), P. 107. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. 459
13.158.CONNECTOR BODY COMPOSITES (9524 / 9530 / 9551 / 9552), P. 108... .... ... .... .... .... . 460
13.159.CONNECTOR BODY COMPOSITES (9715 / 9715F1 / 9716 / 9716M1), P. 109. . . . . . . . . . . . . . . . 461
13.160.CONNECTOR BODY COMPOSITES (9718 / 9719M / 9720 / 9726 / 9727 / 9729), P. 110. . . . 462
13.161.CONNECTOR BODY COMPOSITES (9736 / 9737 / 9738 / 9739 / 9740 / 9740A / 9740B
/ 9740C), P. 111. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... . 463
13.162.CONNECTOR BODY COMPOSITES (9740 / 9740B / 9740C / 9745 / 9746 / 9747 /
9748), P. 112.. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. . 464
13.163.CONNECTOR BODY COMPOSITES (9751 / 9752 / 9753 / 9753A / 9754), P. 113. . . . . . . . . . . . . 465
13.164.CONNECTOR BODY COMPOSITES (9758 / 9759 / 9760), P. 114.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 466
13.165.CONNECTOR BODY COMPOSITES (9761), P. 115. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . 467
13.166.CONNECTOR BODY COMPOSITES (9761F / 9762 / 9763 / 9764 / 9765 / 9766), P. 116. . . . . 468
13.167.CONNECTOR BODY COMPOSITES (9775F / 9775 / 9777 / 9777A / 9777M / 9778), P. 117... 469
13.168.CONNECTOR BODY COMPOSITES (9779F / 9779F1 / 9780M / 9780M1 / 9781M /
9782F), P. 118........... ........................ ....................... ....................... ........... 470
13.169.CONNECTOR BODY COMPOSITES (9784F / 9784M / 9785F / 9785M / 9786F /
9786M), P. 119. ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... . 471
13.170.CONNECTOR BODY COMPOSITES (9787F / 9787M / 9789M / 9790F / 9792), P. 120. . . . . . . 472
13.171.CONNECTOR BODY COMPOSITES (9800), P. 121. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... 473
13.172.CONNECTOR BODY COMPOSITES (9811 / 9812 / 9814 / 9815 / 9820M), P. 122............. 474
13.173.CONNECTOR BODY COMPOSITES (9830 / 9832 / 9865M / 9900 / 9900C / 9900E), P.
123. ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... . 475
13.174.CONNECTOR BODY COMPOSITES (9913B / 9915 / 9920 / 9921 / 9994 / 9999), P. 124. . . . . 476
13.175.CONNECTOR BODY COMPOSITES (9788F / 9792F), P. 125...... ............ ............. ..... 477
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xii
INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABBREVIATIONS
NAVISTAR, INC.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RLY RELAY
ALT ALTERNATOR DFR DEFROSTER RES RESISTOR
ACCEL ACCELERATOR DEG DEGREE REGEN REGENERATE
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONIC SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRAC TRACTION
CD CANDELA HYD HYDRAULIC TRLR TRAILER
CP CANDLEPOWER ID IDENTIFICATION XDCR TRANSDUCER
CAP CAPACITOR IGN IGNITION XFER TRANSFER
CAT CATERPILLAR ILLUM ILLUMINATION XFMR TRANSFORMER
CHAS CHASSIS IND INDICATOR XSTR TRANSISTOR
CH CHOKE INST INSTRUMENT XMSN TRANSMISSION
CIRC CIRCUIT INT INTERMITTENT XMTR TRANSMITTER
CLK CLOCK L LEFT TRK TRUCK
CW CLOCKWISE LT LIGHT UPR UPPER
CLSTR CLUSTER LTR LIGHTER VLV VALVE
CL CLUTCH LWR LOWER VERT VERTICAL
COL COLUMN MAG MAGNET VM VOLTMETER
COMM COMMUTATOR MOD MODULATOR VOL VOLUME
CMPNT COMPONENT MDL MODULE WSHR WASHER
CPRSR COMPRESSOR MOT MOTOR WHL WHEEL
CONN CONNECTOR MTD MOUNTED WDO WINDOW
CONT CONTINUE NEG NEGATIVE WSHLD WINDSHIELD
CSL CONSOLE N/ NOT WITH WPR WIPER
CONT CONTACT NO. NUMBER W/ WITH
CONT CONTROL PASS PASSENGER W/O WITHOUT
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE D 70658Y
RELEASE NO. DATE PART NO. SHEET
DESCRIPTION. 59974G 12SEP06 AE08056608 001
Figure 1 Abbreviations
1
2.2. ACRONYMS, P. 2

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACRONYMS
NAVISTAR, INC.
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HIGH SIDE DRIVER HSD
AXLE TO BACK OF CAB AC HEATING, VENTILATION, AND
HVAC
AUSTRALIAN DESIGN REQUIREMENTS ADR AIR CONDITIONING
AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM
ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O
ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE

IMCT
COMMUNICATION TERMINAL
AUXILIARY POWER UNIT APU
INSTRUMENT PANEL I/P
AMERICAN TRUCKING ASSOCIATION ATA
INDEPENDENT POWER TAKE-OFF IPTO
AUTOMATIC TRACTION CONTROL ATC
INPUT SPEED SENSOR ISS
AUDIO VIDEO INTERFACE AVI
LIGHT COMMERCIAL TRANSMISSION LCT
BAROMETRIC ATMOSPHERE PRESSURE BAP
LOW PRESSURE MODULE LPM
BRAKE HORSEPOWER BHP
LOW SIDE DRIVE LSD
BACK OF CAB BOC
MEDIUM DUTY MD
CITIZEN BAND CB
MOMENTARY ENGINE IGNITION
COLD CRANKING AMPERES CCA MEIIR
INTERRUPT RELAY
CLEAN POWER ELECTRICAL CONNECTOR CEC MALFUNCTION INDICATOR LAMP MIL
CENTRAL JUNCTION BOX CJB
MULTIPLEX SWITCH MODULE MSM
CENTRAL PROCESSING UNIT CPU OUTPUT SPEED SENSOR OSS
CAB OVER ENGINE COE
PYROMETER AMMETER MODULE PAM
DIRECT CURRENT DC POWER DISTRIBUTION CENTER PDC
DRIVER CONTROL MODULE DCM PROGRAMMABLE LOGIC CONTROLLER PLC
DIGITAL DATA LINK DDL POWER TAKE-OFF PTO
DIESEL OXIDATION CATALYST INLET PULSE WIDTH MODULATE / MODULATION PWM
DOCT
TEMPERATURE
REAR AXLE RA
DIESEL PARTICULATE FILTER DPF
RADIO FREQUENCY RF
DIESEL PARTICULATE FILTER
DPFDP ROLL STABILITY PROGRAM RSP
DELTA PRESSURE
DIESEL PARTICULATE SEVERE SERVICE SS
DPFT
FILTER TEMPERATURE TRANSMISSION CONTROL MODULE TCM
DIESEL TURBOCHARGED DT TERRESTRIAL COMMUNICATION UNIT TCU
DAY TIME RUNNING LIGHTS DTRL TERRESTRIAL MOBILE
TMCT
ECONOMIC COMMISSION FOR EUROPE ECE COMMUNICATION TERMINAL
ELECTRONIC CONTROL MODULE ECM THERMAL OVERCRANK PROTECTION TOCP
ELECTRONIC CONTROL UNIT ECU THROTTLE POSITION SENSOR TPS
EXHAUST GAS RECIRCULATION EGR TURBINE SPEED SENSOR TSS
EXHAUST GAS TEMPERATURE EGT TRAILER SAFETY SYSTEM TSS
ELECTRO MAGNETIC INTEFERENCE EMI VEHICLE SPEED OUTPUT VSO
END OF FRAME EOF VEHICLE SPEED SENSOR VSS
ELECTRIC TRAILER BRAKE ETB WORLD TRANSMISSION

WTEC
ELECTRONICALLY CONTROLLED
FRONT AXLE FA
ZERO VOLT REFERENCE ZVR
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GENERIC ELECTRONIC MODULE GEM
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE E 70658Y
Figure 2 Acronyms
2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER

DIAGRAM 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CIRCUIT DIAGRAM INSTRUCTIONS
NAVISTAR, INC.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B
(12-A) AND/OR D C B A (12)

87
A 87A
85
SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
KEY SWITCH INTERNAL BODY CONTROLLER

(1101M) CONNECTION (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE C 70658Y
DESCRIPTION. 59974G 20APR06 AE08056608 003
Figure 3 Circuit Diagram Instructions
3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT NUMBER IDENTIFICATION AND COLOR
NAVISTAR, INC.
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI-THEFT WARNING
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

-
CNA1 22NOV10
- ADDED 7600 TO TITLE D 70658Y
Figure 4 Circuit Number Identification and Color
4

CHAPTER 2
NAVISTAR, INC. (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
46 GY POWER TAKE-OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRCULATION MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 5 Circuit Number Identification and Color (Cont.)
5

CHAPTER 2
CIRCUIT
COLOR DESCRIPTION
NUMBER
86 LTGN RADIO - ENTERTAINMENT
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATIONS
92 TN TRANSMISSION CONTROLS - ELECTRONIC
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCERS
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P CHASSIS - WHEEL BASE SECTION
R CHASSIS - SUSPENSION / REAR AXLE / AXLES
S CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 6 Circuit Number Identification and Color (Cont.)
6
2.7. LAMP BULB CHART, P. 7

CHAPTER 2
LAMP BULB CHART
NAVISTAR, INC.
BULB APPLICATION CANDELEPOWER OR WATTS BULB TRADE NUMBER

BACK - UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE193
COURTESY LIGHT 3CP GE168
FOG LIGHTS 55 WATTS VH550
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 1157
TURN SIGNAL / MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK - UP) 35 WATTS 4411
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE B 70658Y
Figure 7 Lamp Bulb Chart
7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

DIAGRAM 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RELAY FUNCTION AND WIRING GUIDE
NAVISTAR, INC.
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)
30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY (1) CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY (2) CONTAINS A 1000 OHM SUPPRESSION RESISTOR
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 8 Relay Function and Wiring Guide
8
2.9. SCHEMATIC SYMBOL CHART, P. 9

DIAGRAM 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART
NAVISTAR, INC.
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
F D E C A B
AMMETER
ACCEL PEDAL + -
POSN SENSOR
IDLE THROTTLE
BATTERY
+ -
F E D C A B
ACCEL PEDAL
BLUNT CUT CIRCUIT
POSN SENSOR
A B C BUSBAR
A B
AIR DRYER
CIGAR LIGHTER
ALARM TYPE 2 OR 3
TYPE 1
A A
CIRCUIT BREAKER
B
B
G ALTERNATOR
B
DIODE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 9 Schematic Symbol Chart
9

DIAGRAM 2
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SCHEMATIC SYMBOL CHART (CONT)
NAVISTAR, INC.
DIODE, LIGHT
EMITTING HORN
FAN SOLENOID
BATT
KEY SWITCH
OFF
S IGN ACC
FEMALE TERMINAL A B D C
FUSE
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
FUSIBLE LINK
F B A C E
FUSES W/ BUSBAR
LIGHT W/ SWITCH
GROUND N/ STUD
LIGHT, DOUBLE
FILAMENT
HEATER
HOLDER, FUSE
LIGHT, SINGLE
W/ BUSBAR
FILAMENT
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 10 Schematic Symbol Chart (Cont.)
10

DIAGRAM 2
NAVISTAR, INC.
MALE TERMINAL RESISTOR
A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

11
2.12. SCHEMATIC SYMBOL CHART, P.12

DIAGRAM 2
NAVISTAR, INC.
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
STUD
THERMISTOR
B M
G
S THERMOSTAT
START MOTOR
W/ TOCP
S
A B
B S
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
VALVE, MODULATOR
SWITCH, MECHANICAL C
(NORMALLY CLOSED)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

12
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND

ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, DUAL, P. 1

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL
NAVISTAR, INC.
FUSE F7-C (1016) HEAT SHRINK
A14MA F3 E3 A14G BATTERY OWNER

12RD 16RD OPERATOR
15A
FUSE F8-C (1017)
RPM DATA LINK AND
BATTERY F3 E3
STARTER B+ TERMINAL
A14MB A20 LOGIC POWER

12RD 16LTGN (4410D / 4410H)
10A
CH10_19,19A,19B,19C
FUSE F2-B (1011)
E2 F2 A84 CIGAR LIGHTER
+ -
CH5_01,03,05
16LTGN CH4_01
15A
I6 / V8 ENGINES
200A BLOCK
TYPE FUSE
BIG BORE
A14ED PEOPLENET COMMUNICATION

ENGINE
18RD (1939) CH3_10A

BATTERY GND
A14EA PEOPLENET CONNECTOR
(ON LEFT
14RD (1938M) CH3_10A
SIDE OF
FRAME RAIL) A14AF MOBILEMAX POWER /
2RD
18RD IP CONNECTOR
FUSE F2-F
A14AH (1242) CH4_21
(1011)
18RD
K14H
4RD
C2 D2
A14MC A14CE CADEC GPS CONNECTOR
CH3_02
12RD 16RD (830) CH4_20
10A
A14EB BRAKE PRESS SWITCH
18RD (1825) CH4_19
MEGA FUSE
A14SD TRIPMASTER DATA RECORDER

(1001)
100A
(1000)
18RD (827) CH4_18

MEGA
FUSE
A14EA XATA MODULE

16RD (1910) CH4_19
IMCT / MCT / TMCT

A14M
A14F
A14K
8RD
8RD
8RD
A14AF SYSTEM QUALCOMM

18RD (2703 / 2701 / 2701F)
#A14W
CH4_17, CH4_29, CH4_32

6RD
6RD
A14
A14X
A14MD ACCESSORY RELAY#1

6RD
12RD (1013 / 1011) CH3_04
A86PA CIGAR LIGHTER POWER SOURCE

FUSE F3-C (1012) 16LTGN (1860) CH4_02
A14ME D3 C3 A86N TWO POST POWER SOURCE
12RD 14LTGN (1861) CH4_02
*A14Y
20A
A14N
8RD
CIGAR LIGHTER PWR SOURCE

6RD
A86R
14LTGN / TWO POST PWR SOURCE
(1860 / 1861) CH4_01
A14NA IGNITION RELAY#2

LATCHING 12RD (1012 / 1014) CH3_05
RELAY FUSE F6-B (1015)
(1007) A14NB B3 A3 A12Z AUX ROOF RELAY
CH3_38 12RD 16LTBL (1010) CH4_16
20A
A14NC IGNITION RELAY#3
12RD (1012 / 1014) CH3_05
W/ AUX &
A14J POWER SOURCE A72C AUX POWER RELAY
CH3_02A 12OR
8RD FUSE F7-F (1016) (1873) CH10_21
A14ND A2 B2 A94L FULL POWER CONNECTOR
A14T 12RD 12GY (9511) CH10_06
8RD CH3_02A,03 30A
OR *25A A78A *WINDSHIELD RELAY (LEFT)
14LTGN (1019-R2) CH4_09B
A14P
8RD A97SZ PARK BRAKE RELAY (IBBE)
CH3_03 14PL (1020) CH7_20
FUSE F8-E (1017)
A14H A1
A14NE B1 A14F EATON HYBRID COOLANT
8RD
12RD 12RD PUMP RELAY (1019-R1)
20A CH11_21
C1
FUSE F8-A (1017)
E1 F1 A92FB COLUMN SHIFTER RELAY
16TN (1017) CH11_03
* W/ LOAD SHEDDING 10A
A17H EATON HYBRID START RELAY
# N/ LOAD SHEDDING
16PK (1010) CH5_05
U00K640 CIRCUIT DIAGRAM, 42/43/44/73/74/75/76/85/8600, CT610

CNA1 08DEC10
22NOV10 ADDED 7600 TO TITLE
- L
M 70658Y
DESCRIPTION. REMOVED CIRC A14ED. 59974G 06SEP06 AE08056609 001
Figure 13 Battery Feed, Dual
13

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL (CONT)
NAVISTAR, INC.
FUSE F6-D (1015)

A14FA B1 A1 A19V FUEL HEATER RELAY
12RD 12GY (1018) CH10_23
*20A OR 30A
TRAILER W/ BODY BUILDER &

BATTERY
FUSE F7-B (1016) N/ 7 WAY SOCKET
FEED
CH3_01 A14FB F2 E2 A14BA
16RD BODY / ACCESSORY
12RD
**20A OR 25A TRAILER AUX RELAY
OR 30A A72K (1016)
12OR CH10_10
A14W
6RD
TRALER W/ 7 WAY SOCKET &

N/ BODY BUILDER
A14F FUSE F7-A (1016)

8RD E1
A14FD F1
A81C LEFT CREW DOOR POD
12RD
30A 12LTGN (2601) CH4_06
A14MV MVPC FEED

16RD (1338) CH4_30
A14A AWARE
16RD (1J) CH4_24
FUSE F7-E
(1016)
A1 B1 A14R SEATBELT DATA
A14FE
12RD 18RD RECORDER
10A
(8998) CH4_41
DRIVER SEAT POWER/

A14A SELF CONTAINED/AIR
14RD (1918) CH4_22
A14DD DRIVER DISPLAY

20RD (2224) CH4_27A
FUSE F7-H (1016)
A14KA A4 B4 A81D RIGHT CREW DOOR POD

12RD 12LTGN (2602) CH4_06
30A
FUSE F6-C (1015)

FUEL TRANSFER
A14KB B2 A2 A37V PUMP RELAY
12RD 10A 18TN (1015) CH10_28
A14K
8RD FUSE F8-G (1017)
A14KC A3 B3 A14NS ETB CONTROLLER

12RD 30A TYPE I CB12BK (1923) CH10_24
FUSE F10-C (1019)

A14KD E3 F3 A70BF BODY STOP RELAY
12RD 14RD
20A (1020) CH10_10
NOTES:
1. ** 20A - W/ BODY ACCESSORY
25A - W/ TRAILER AUXILIARY CENTER PIN
- ACC OR BAT
30A - W/ TRAILER AUXILIARY FEED
2. * 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE J 70658Y
DESCRIPTION, CIRC A14R. 59974G 08SEP06 AE08056609 002
Figure 14 Battery Feed, Dual (Cont.)
14
3.3. BATTERY FEED, DUAL, P. 2A

CHAPTER 3
NAVISTAR, INC.
FUSE F1-B (1010)
A14JA E2 F2 A75D HVAC CONTROL

12RD 18LTGN (1200) CH12_01
BATTERY 5A
FEED
CH3_01
A14JB IGNITION RELAY#1
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
A14JC F1 E1 TRAILER LEFT TURN

12RD (A56J)
6RD
A14
(1011) CH10_09
15A
FUSE F2-C (1011)
A14J A14JD F3 E3
(A57J) TRAILER RIGHT TURN
8RD 12RD (1011) CH10_09
15A
FUSE F2-E (1011)
A14JF C1 D1 A86A RADIO CONNECTION

12RD 18LTGN (1300) CH4_11
10A
A86A A86AA RADIO CONNECTION

18LTGN 20LTGN (1301) CH4_10
FUSE F6-A (1015)

A14JE B4 A4 A75 HVAC UNIT
12RD
12LTGN (1210) CH12_02,02A
30A
FUSE F10-D (1019)

A14TB E4 F4 A97FZ CAT ENGINE PURGE PUMP
12RD 14RD (6713) CH7_01
20A
A97P IBBE POWER

14PL (1015) CH7_21
FUSE F4-A (1013)
A14T A14TC G1 H1 A81B

12RD DRIVER DOOR
8RD 12LTGN
30A POD SIGNAL
(3202) CH4_05
FUSE F4-E (1013)

C1 PASSENGER DOOR
A14TD D1 A81A
POD SIGNAL
12RD 12LTGN
30A (3202) CH4_05
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 63656B 30OCT09 AE08056609 02A
15

CHAPTER 3
NAVISTAR, INC.
NOTES: FUSE F2-G (1011)

1.* 10A - ALLISON XMSN A14PA C3 D3 A28 CLUSTER CONNECTOR
OR 12RD 16TN (1500) CH8_05
EATON HYBRID 15A
KEY SWITCH
XMSN
(1100) CH3_04,05,
30A - EATON AUTOSHIFT A15
CH10_14,CH5_01,02,03
OR FUSE F3-A (1012) 18RD
CH5_04,05,06
ULTRASHIFT XMSN D1 C1
2.* 10A - PAM A14PB A98H DIAGNOSTIC CONN
15A - WINDSHIELD 12RD 18BK (1650) CH3_09
RELAY 10A
3.* 15A - WABCO AIR ABS
W/ ETB
30A - BENDIX AIR ABS
FUSE F8-D (1017) A72J
TRAILER ABS
120R
ECU RELAY
A14P A14PC F4 E4 A94UA (1017) CH10_10
8RD 12RD 12GY
30A
N/ ETB
FUSE F8-H (1017)

IBB ENGINE SENSOR
A14PD A4 B4 A97D INTERFACE
10RD 10PL (6033) CH7_20
25A
A14G EATON HYBRID HEAT
12RD EXCHANGER FAN RELAY
FUSE F8-F (1017) (1019-R3) CH11_21
A14PE A2 B2 A92BT SHIFT SELECTOR
12RD 18TN (1852) CH11_05,10,30
*10A OR 30A
A14A EATON GEN3 TCM CONN
12RD (7105) CH11_11
A14H EATON HYBRID PEC FAN

16PK RELAY (1873) CH11_21
FUSE F3-D (1012)
BATTERY FEED A14HA D4 C4 TRAILER MARKER
(A54J) LIGHT RELAY
CH3_01 12RD
20A (1012) CH10_09
FUSE F3-B (1012)

TRAILER TAIL
A14HB D2 C2 LIGHT RELAY
6RD
A14
(A68J)
12RD (1012) CH10_09
20A
FUSE F7-D (1016)
F4 E4 TRAILER STOP RELAY
A14HC
(A70J) (1016) CH10_10
12RD
30A
A14H A14SE ENGINE DISPLAY CAT
8RD 18RD (1556) CH4_27
FUSE F11-A (1020)
A14HD E1 F1 A14SE ENGINE DISPLAY

12RD 18RD CUMMINS
5A (1557) CH4_27
A14FF GAUGE SWITCH PACK

16RD (1512) CH4_15
A94BF HYD BRAKE

18GY LIGHT SWITCH
(4037) CH10_06
FUSE F8-B (1017)
A14HE F2 E2 ABS#1,BENDIX
A94AY
12RD 12RD (1400) CH10_01,01a
*15A OR 30A
A94AY WABCO ABS
14GY (1420) CH10_05
FUSE F2-H (1011)
A14T A14TA C4 D4 A26D PAM
8RD 12RD 18TN (4087) CH8_11
*10A
OR A78 WINDSHIELD
15A 16LTGN RELAY (RIGHT)
(1010-R1) CH4_09B
E4 F4 A63 IP / ROOF
FUSE F2-D
18DKBL (2000) CH9_08
(1011) 10A
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

16
3.5. ACCESSORY FEED, P. 4

CHAPTER 3
ACCESSORY FEED
NAVISTAR, INC.
BATTERY FEED
CH3_01
KEY SWITCH CH3_34
(1100)
BATT
6RD
4RD
A14
A14
A14MD
12RD
OFF
ACC IGN S
C D B A
A14P
8RD
FUSE F3-A
(1012)
C1 D1
A15 A14PB
18RD 12RD
10A
A12
18LTBL
BODY CONTROLLER J3
(1600)
FUSE F4-J
(1013)
ACCESSORY B1 A1 A12B
A12C
SWITCH A1
18LTBL 18LTBL
INPUT DIN1 5A
18LTBL
A12A
BODY BUILDER'S EFFECTS

A12Q
BODY ACCESSORY RELAY
18LTBL
(1016) CH10_10 J1 A1
86
30
ACCESSORY
RELAY#1
(1013 / 1011) 87
87A
85
A2 J2
A12-G
18WH
ACCESSORY FEED
(A12V)
CH3_4A
A11-GD
10WH
A11-GKJ
6WH
LEFT SIDE CAB GROUND

(4081)
(LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 07AUG06 AE08056609 004
Figure 17 Accessory Feed
17
3.6. ACCESSORY FEED, P. 4A

CHAPTER 3
ACCESSORY FEED
NAVISTAR, INC.
*A12SE DRIVER DISPLAY

20LTBL (2224) CH4_27A
FUSE F9-B (1018) E2 F2 A89CA WHEELCHAIR LIFT

18PL (1019) CH10_33
5A
*10A
A12X AUX LOAD SWITCH
18LTBL (1106) CH4_16
12LTBL
A12V
A2 B2 SWITCH PACK
FUSE F4-K (1013) A12F
18LTBL (1101) CH4_15
10A
A86 RADIO
20LTGN (1301) CH4_10
FUSE F4-F (1013) C2 D2 A86F CB RADIO POWER
18LTGN (2303) CH4_03
10A
A86 RADIO
18LTGN (1300) CH4_11
FUSE F4-B (1013)
G2
H2 MIRROR SWITCH //
A78V
DRIVER POWER MIRROR
18LTGN
10A (3000)CH4_09
ACCESSORY
RELAY #1 (A12V)
CH3_04
FUSE F11-E
(1020) A44Z
16GY
SAAR
A3 B3 (9777)
FUSE F11-E (1020) E2 A12D A44Z CH10_08
12LTBL 18GY
5A
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 18 Accessory Feed
18
3.7. IGNITION FEED — STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5

CHAPTER 3
IGNITION FEED - STANDARD, THEFT DETERRENT,
NAVISTAR, INC. REMOTE START / STOP
KEY SWITCH
(1100)
BATTERY NOTE: CH3_34,35
FEED 1. * A14 IS 4RD BATT
CH3_01 A14W IS A14, 4RD
CH3_34 A14N IS A14P
2. ** A14N IS A14H W/ THEFT
BODY
DETERRENT CONTROLLER J4
% N/ IGNITION RELAY#3
OFF
*A14
(1601)
6RD
S IGN ACC
FUSE F3-A (1012) A B D C

THEFT
D1 C1 DETERRENT
A14P A14PB A15
8RD 12RD 18RD RD5 (LSD)
10A A13XA
N/ REMOTE OR 16PK
N/ THEFT DETERRENT E4
A13DB 86
FUSE F1-A (1010) 18PK
ENGINE ECM 5 85
A97UA F1 E1 A13F 2 A104A
(6020M)
16PL 18PK W/ THEFT 18DKBL
CH7_08,12 5A DETERRENT
CRANK INHIBIT A97AA & N/ REMOTE
RELAY (1019) 16PL START STOP AUX POWER
CH11_18 RELAY
A13FN
18PK
A13F 1 3 (1873)
REMOTE-STOP RELAY A13F 16PK
30 87A
(1018) CH10_14 18PK
(A13FC)
W/ REMOTE A13FD
THEFT DETERRENT
START / STOP 18PK
J3 J4 W/ REMOTE START / STOP
A104J
85 REMOTE STOP RELAY
16DKBL
87A (1018) CH10_14
87
IGNITION
FUSE F4-D
RELAY#1
(1013) CH3_06
(1011 / 1013)
86 30 BATTERY FEED
A14JB A14J *A14
12RD 8RD 6RD CH3_01,35
A13-GF A4 A3
18WH TRAILER ABS
%A13FF
ECU RELAY (1017)
A11-GD
18PK
10WH
CH10_10, 23
FUSE F5-B
(A13FB)
(1014) CH3_07
A13FB %A13FS FUSE F11-B
J1 J2 12PK 12PK (1020) CH3_08
A11-GKJ
%A13FA
A13-GFD
85 FUSE F5-M
12PK
18WH
A13FE
6WH
87 87A (1014) CH3_08

18PK
%A13FR FUSE F5-G

12PK (1014) CH3_08
IGNITION
30 %A13FT FUSE F5-E
86 RELAY#2
12PK (1014) CH3_07
(1012 / 1014)
A2 A1 %A13FX FUSE F5-K
12PK (1014) CH3_07
(4081) A14NA *A14N *A14W BATTERY FEED
(LEFT SIDE DASH MOUNTED 12RD 8RD 6RD CH3_01,34
DUAL POST GROUND PLATE) %A13-GFF
18WH TRAILER ABS
A13FF ECU RELAY
18PK (1017) CH10_10
J3 J4
85 FUSE F5-D
A13-GFE
(A13FA)
87A (1014) CH3_08
18WH
TRAILER ABS 87
ECU RELAY
(1017) IGNITION
CH10_10 RELAY#3
30 (1012 / 1014)
86
A4 A3
A14NC BATTERY FEED
A13-GFF **A14N *A14W
12RD CH3_01
18WH 8RD 6RD
CH3_35
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE G 70658Y
Figure 19 Ignition Feed — Standard, Theft Deterrent, Remote Start/Stop
19
3.8. IGNITION FEED RELAY 1, P. 6

CHAPTER 3
IGNITION FEED - RELAY 1
NAVISTAR, INC.
W/ IBBE & W/ ULTRASHIFT IBB ENGINE

A97V EIM CONNECTOR 3
FUSE 18PL
IGNITION (6020) CH7_16
F4-D (1013) W/ ULTRASHIFT
RELAY#1 A97AA CRANK INHIBIT RELAY
(A13FC) (1019) CH11_18
(1011 / 1013) H4 16PL
G4 10A
CH3_05 CAT ECM / ISM ECM
N/ ULTRASHIFT
A97UA / IBB ENGINE SENSOR INTERFACE
E4 16PL (6000 / 6033 / 6010)
CH7_01,04,20
FUSE F4-H (1013) A87KA
WASHER PUMP
C4 D4 18GY
10A (W/ MD)
(4021) CH4_14
A87MB WASHER PUMP (W / SS, RH)

18GY UNDER CAB WASHER PUMP
(9745 / 9747) CH4_14
A13 BODY CONTROLLER#J3

FUSE F4-M (1013) 18PK (1600) CH12_01
A4 B4
A75B HVAC UNIT
10A
18LTGN (1210) CH12_02
A13FC
12PK
FUSE F4-L (1013) CLUSTER CONNECTOR

A28A
B3 18TN (1500) CH8_05
A3 10A
A73A HVAC CONTROL
18LTGN (1200)
CH12_01,07
RH, RIGHT SIDE
A13B RIGHT BANK OPTIONAL
18PK WARNING LIGHTS MESSAGE WAIT
RH, BOTH (1510) CH4_17,21,29,32 CH8_14
SIDES A13BH RIGHT BANK OPTIONAL
18PK WARNING LIGHTS MESSAGE WAIT
(1510) CH4_17,21,29,32 CH8_14
FUSE F4-G (1013) A13BD LEFT BANK OPTIONAL
A13B 18PK WARNING LIGHTS / WARNING
D3 18PK
C3 10A A13BG LIGHTS DIFF LOCK / FRONT
18PK AXLE ENGAGE
(1511) CH8_09,13,15
FUSE A13BE LEFT BANK OPTIONAL
F9-A 18PK WARNING LIGHTS / WARNING
E3 (1018) HEAT SHRINK LIGHTS DIFF LOCK / FRONT
A13FM E1 F1 AXLE ENGAGE
A86P
12PK (1511) CH8_09,13,15,17
16LTGN
5A OVERHEAD MTD 2 WAY RADIO /
A86P
FLOOR MTD 2 - WAY RADIO
16LTGN
CONNECTIONS
A92A163 (6900) CH4_12
16TN T HANDLE SHIFTER
(422F) CH11_03
TCM / TCU CONN
A92#163
(7151 / 7150 /
FUSE F4-C (1013) 16TN
7152 / 7150F / 7150F2)
CH11_01,05,10,13
A92FN COLUMN SHIFTER RELAY
G3 H3 16TN (1017) CH11_03
10A COLUMN MTD SHIFTER /
A92A163 SHIFT SELECTOR
18TN (1828 / 1852)
CH11_03, 05, 10, 30
W/ MERITOR G XMSN
TCU CONN /
A13A
MERITOR G POWER
16PK
(7111) CH11_18
W/ FREEDOMELINE XMSN FREEDOMLINE XMSN
A13A MAIN CONNECTION
W/ ISM EURO 16PK (7104) CH11_25
IV ENGINE
A92#163 ALLISON TCU CONN IN CAB
18TN (7151) CH11_24
EATON GEN3
TCM CONNECTOR A13D EATON GEN3 TCM CONN
(7105) A13A 14PK (7105) CH11_11,16,19,26
W/ EATON AUTOSHIFT,
CH11_6A 14PK ULTRASHIFT 3 OR HYBRID EATON T-HANDLE
A92YD
(7900)
16TN
CH11_11,12A
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED CIRC A13A AND J 92477E
"(7105)CH11_6A" REFERENCE NOTE 59974G 07AUG06

AE08056609 006
Figure 20 Ignition Feed Relay 1
20

CHAPTER 3
NAVISTAR, INC.
A94T TSS CONN 2

18GY (1941) CH10_46
A13B
EATON HYBRID HCM
12PK
(7910) CH11_20
A13Z
IGNITION FUSE F5-B (1014) INVERTER
18PK
RELAY#2 (1702) CH5_07
(A13FB) H2
(1012 / 1014)
G2 A13X AUXILIARY POWER RELAY
CH3_05 10A
16PK (1873) CH10_21
E2 A13SE ENGINE DISPLAY CUMMINS

18PK (1557) CH4_27
A67F BACK-UP MONITOR
18GY CONNECTION
FUSE F5-F (1014)
D2 (9999) CH4_28
C2 A13SE
10A ENGINE DISPLAY CAT
18BK
(1556) CH4_27
A67E VORAD CPU CONN
16LTBL (1227M) CH4_25
FUSE F5-K (1014)
A39
A2 B2 16GY
IGNITION AIR DRYER
20A
RELAY#2 A13FX (9900) CH10_22
12PK A39B
(1012 / 1014)
16GY
CH3_05 AIR DRYER
W/ STANDARD
DRAIN VALVE A39A HEATED DRAIN VALVE
N/ IGN RLY#3
(9001) CH10_22
A13FB
16GY
12PK
A13CE CADEC GPS CONN

16PK (830) CH4_20
A13FG QUALCOMM IMCT /

18PK MCT / TMCT
(1902) CH4_17,29,32
MOBILEMAX POWER /
A13FG
IP CONNECTOR
FUSE F5-J (1014) 18PK
(1242) CH4_21
B1
A1 10A A13SD TRIPMASTER DATA
18PK RECORDER /
BRAKE PRESSURE
A70DA SWITCH
18GY (827 / 1825) CH4_18
A92J AUTONEUTRAL RELAY
18TN (1017) CH11_17
A17HB START ENABLE RELAY

16PK (1017) CH5_05
FUSE F5-E (1014)

A17HB CLUTCH SWITCH
D1 18PK (1807) CH5_01
C1
IGNITION 10A W/ CONTROLS FOR
RELAY#2 A13FT A59H
ONE LIFT AXLE AXLE ENABLE SWITCH
(1012 / 1014) 12PK 18GY (1108) CH10_34
CH3_05
FUSE F11-C (1020) A59J LIFT AXLE RELAY
E1 18GY (1019) CH10_34
N/ IGN RLY#3 A13FL E3
F3
12PK 5A A59H AXLE ENABLE SWITCH
18GY (1020) CH10_35,36
N/ CONTROLS FOR A59J LIFT AXLE RELAY

ONE LIFT AXLE 18GY (1021) CH10_35,36
CTR CHASSIS
A44N
(1701)
18GY
CH10_33,CH11_03
FUSE F5-A (1014) AIR PARK SOLENOID /
A44Y PRESSURE SWITCH
G1 H1 16GY (4905 / 4070)
10A CH10_33, CH11_03
W/ IBB ENGINE
ICON ACCESSORY NO
A13A IDLE HEAT CONTROL
18PK R1 (1017) CH6_04A
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE H 70658Y
21

CHAPTER 3
NAVISTAR, INC.
SEATBELT
A13P
DATA RECORDER
20PK
(8998) CH4_41
A13DA SNOWVALVE SWITCH

18PK (1107) CH6_04
IGNITION FUSE F5-D (1014) A92RA RETARDER RELAY

RELAY#3 18TN (1019) CH11_15
(1012 / 1014) (A13FA) H4
G4 BRAKE
CH3_05 10A A70R
PRESSURE SWITCH
18OR
(1825) CH4_26
A13AA AWARE
E4 16PK (1J) CH4_24
FUSE F5-H (1014)
IGN RLY # 2 A28V
A13FA
(1012 / 1014) COMPASS
12PK C4 D4 16TN
CH3_05 10A (1912) CH4_04
FUSE F5-M (1014)
A4 B4 BACK-UP
N/ IGN RLY#3 A71
LIGHT SWITCH
16OR
10A (1702) CH9_01
N/ ALLISON XMSN
BACK-UP
A13FA
12PK
A71 LAMP RELAY

16OR (1010) CH9_02
W/ ALLISON XMSN
FUSE F5-L (1014)
EATON HYBRID
A17D CRANKING
A3 B3 16RD RELAY R2
10A (1019) CH11_20
(A13FA)
IGN RLY # 2
A13FR
(1012 / 1014)
12PK
CH3_05
FUSE F5-G (1014) HEAT SHRINK
A13B OWNER OPERATOR

N/ IGN RLY#3 D3 16PK
C3 10A
(A13FA)
(1014) E3
ENGINE ECM
FUSE F11-B (1020)
A13FR
BODY BUILDER /
12PK
BODY BUILDER
A13FS E2 F2 A97DF
BLUNT CUT
12PK 18PL WIRE / EIM
5A
CONNECTOR 3
(1702)
IGN RLY # 2
A13FS CH7_10,12,16
(1012 / 1014) N/ IGN RLY#3
12PK
A13FT
CH3_05 HEATED SEAT

12PK
##A105 DRIVER
18LTGN (1918) CH4_23
HEATED SEAT
FUSE F7-G (1016)
PASSENGER
A3 B3 @A105 / HEATED SEAT
16LTGN DRIVER
*10A OR 20A (1935 / 1918)
CH4_23
A14AB
SEATBELT VDR
16RD
(8881) CH4_44
## HEATED SEAT N/ PASSENGER SEAT *10A - DRIVER SEAT

@ HEATED SEAT W/ PASSENGER SEAT 20A - DRIVER SEAT AND
PASSENGER SEAT
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE K 70658Y
22
3.11. J1708 DATA LINK — PUBLIC EFFECTS, P. 9

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PUBLIC EFFECTS
NAVISTAR, INC.
IBB ECM / TCM

(6021 / 7105) CH7_17, K3BA(+)
CH11_26 18DKBL CAT ECM
FREEDOMLINE XMSN *K3A(+) (6013M)
MAIN CONNECTION K3BA(+) 18DKBL CH7_01
(7104) CH11_25 18DKBL
EATON GEN3 TCM CONN **K3BA(+) BATTERY FEED
CH3_34
(7105) CH11_16 18DKBL CH3_01
1. #* CIRCUIT A14 IS 4RD
K3AA(+) CH3_34
EATON GEN3 TCM CONN
(7105) CH11_11 18DKBL
FUSE F3-A
#*A14
(7909) CH11_19
DIAGNOSTIC
6RD
**K3AB(+) (1012)
I6 ECM 18DKBL 10A CONN
(6020) CH7_08 #K3A(+) (1650)
18DKBL D1 C1
#K3BA(+) A14P A14PB A98H
B
18DKBL 8RD 12RD 18BK
CAT ECM
(6010) CH7_01 K3BB(+) ENGINE A98-G
A11-GS A
18DKBL / IP 18WH
10WH
(1702)
LEFT SIDE DASH MTD
ISM ECM DUAL POST GND PLATE
*K3BA(+)
(6014) CH7_04A (1005)
18DKBL 35
K3(+) A3AA(+) A3CC(+) F
V8 ECM 18VT 18DKBL 18DKBL
36
(6020M) CH7_12 K3(-) A3AA(-) A3CC(-)
G
18VT 18GY 18GY
ISM ECM *K3BA(-)
(6014) CH7_04A 18GY
#K3BA(-)
CAT ECM 18GY
(6010) CH7_01 K3BB(-)
18GY
#K3A(-)
I6 ECM 18GY
(6020) CH7_08 **K3AB(-)
18GY
EATON GEN3TCM CONN
K3AA(-)
(7105) CH11_11
18GY
(7909) CH11_19
EATON GEN3 TCM CONN

**K3BA(-)
(7105) CH11_1618GY
FREEDOMLINE CAT ECM
*K3A(-)
J1708 K3BA(-) (6013M)
XMSN MAIN CONN 18GY J1708
PUBLIC (+) (7104) CH11_25 18GY CH7_01 PUBLIC (-)
(1660) IBB ECM / TCM(6021 / K3BA(-) (1661)
A 7105) CH7_17, CH11_26 18GY A
A3BB(-)
A3BB(+)
18GY
18DKBL
B B
A3AC(+) A3AC(-)
18DKBL 18GY
EATON VORAD TRIPMASTER DATA
VORAD CPU CONN CONN#1 MAX CONNECTION TRIPMASTER
(1227M) (1230F) (827) DATA
H RECORDER
J1587 A98EV(-) E
C8
(-) 18GY J1708
G 18BK
J1587 A98EV(+) (-)
C7 D
(+) 18DKBL J1708
18BK
(+)
A98VE(+) A98VE(-)
C 16BK C
16BK
A3C(+) A3C(-)
18DKBL 18GY
CENTER CHASSIS
FULL POWER / IP * - W/ AUTOSHIFT &
CONNECTOR (1701) ULTRASHIFT XMSN
(9511) # - W/ ALLISON XMSN
** - W/ EATON AUTOSHIFT XMSN
19
J1708 N3C(+) SEATBELT DATA
(+) 31
18DKBL RECORDER
18 CH4_41
J1708 N3C(-)
26
(-) 18DKBL
F F
A3D(+) A3D(-)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 23 J1708 Data Link — Public Effects
23
3.12. J1708 DATA LINK — PUBLIC EFFECTS, P. 10

CHAPTER 3
J1708 DATA LINK - PUBLIC EFFECTS (CONT)
NAVISTAR, INC.
ENGINE DISPLAY CUMMINS ENGINE DISPLAY CAT

(1557) (1556)
J1708
J1708
CADEC CADEC GPS
6 J1708 +
(+)
(-)
J1708 (+/-) CONNECTOR
(73) (830)
E 5 J1708 -
D3CE(-)
B E D
18GY
D3CE(+) D
J1708 A J1708
18DKBL
PUBLIC (+) PUBLIC (-)
(1660) (1661)
A3CE(+) A3CE(-)
18DKBL 18GY
D D
A3BC(+) A3BC(-)
18DKBL 18GY
A3BC(+) A3BC(-)
20DKBL IMCT SYSTEM QUALCOMM 20GY
QUALCOMM
CONN POWER
ACU (2702 / 1902)
(2703)
B B
J1708 - 18RD D3BD(-)
18GY
A A
18BN D3BC(+)
J1708 +
18DKBL
TCU
F B
J1708 - 16 RD D3EN(-) A3AB(-)
22RD 18GY 18GY
E A
BR D3EP(+)
J1708 + 2 18DKBL
22BR
TMCT SYSTEM QUALCOMM
QUALCOMM
CONN POWER (2701F)
A3AB(+) (2700M / 1902)
18DKBL
E E
A3AB(+) A3AB(-)
18DKBL 18GY
A3AB(-)
A3AB(+)
18GY
18DKBL
A3BD(-)
18GY
PEOPLENET
A3BD(+) COMMUNICATION
18DKBL XATA MODULE (1939)
(1910) CH3_10A
HEAT
SHRINK
D
J1708(-) F G MOBILEMAX
T3BH(-)
(-)
J1708
POWER / IP
(+)
J1708
(1239)
C CONNECTOR
J1708(+) T3BH(+) (1242)
(1238)
F A3BE(+) A3BE(-) F
18DKBL 18GY
A3H(+) A3H(-)
18DKBL 18GY
BENDIX ABS#1 WABCO ABS
(1400) (1420)
TELEMATICS 2
J1708 (A)
J1587 (B)
J1708 (-)
J1708 (B)
J1708 (+)
(2J)
J1587 (A)
J1708'+' 1
J1708'-' 2
14 13 11 10
A3BA(+)
A3BA(-)
18DKBL
18GY
G G
A3BA(+) A3BA(-)
18DKBL 18GY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 19JUL06 AE08056609 010
Figure 24 J1708 Data Link — Public Effects (Cont.)
24
3.13. J1708 DATA LINK — PEOPLENET COMMUNICATION, P. 10A

CHAPTER 3
J1708 DATA LINK - PEOPLENET COMMUNICATION
NAVISTAR, INC.
PEOPLENET COMMUNICATION
(1939)
(LOCATED AT RIGHT SIDE
BACK OF DOOR)
J1708 PUBLIC (+)

A3BD(+)
A (1660)
18DKBL
CH3_10
J1708 PUBLIC (-)

A3BD(-)
B (1661)
18GY
CH3_10
FUSE F2-F
A14ED
C (1011)
18RD
CH3_01

A11-GNC
D (4081)
18WH
CH3_20
FUSE F5-J
A13EE
E (1014)
18PK
CH3_07
PEOPLENET CONNECTOR
(1938M)
(LOCATED AT RIGHT
INSTRUMENT PANEL)

A11-GND
1 (4081)
14WH
CH3_20
A14EA FUSE F2-F

2 (1011)
14RD
CH3_01
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 67657P 26FEB10 AE08056609 10A
Figure 25 J1708 Data Link — Peoplenet Communication
25
3.14. J1708 DATA LINK — PRIVATE WITH POWER WINDOW AND LOCK, P. 11

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PRIVATE W/ POWER WINDOW
NAVISTAR, INC. & LOCK
J1708
DOOR POD SIGNAL
PRIVATE (+) IP DOOR POD / DOOR (3202)
(1927) (3200)
(DRIVER)
DOOR POD
B A
A3D(+) E3W(+) DATA +
D
18DKBL 18DKBL
C B
E3X(-) DATA -
A3E(+) C
18GY
18DKBL
D
A3F(+)
18DKBL
E
A3C(+)
18DKBL
DOOR POD SIGNAL
A IP DOOR POD / DOOR
(3202)
A3B(+) (3204)
(PASSENGER)
18DKBL
DOOR POD
A
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY
BODY SWITCH PACK

CONTROLLER#J5 (1101)
(1602)
SW DATA
D
LINK(+) A3C(+)
E2 SWITCH D/L"+"
SWDL+ 18DKBL
(J1708+)
E
SW DATA A3C(-)
LINK(-) E1 18GY) SWITCH D/L"-"
SWDL-
(1708-)
RIGHT CREW DOOR POD

(2602)
DATA
(+) A
DATA B
J1708 (-)
D3BB(+)
D3CC(-)
PRIVATE (-)
18GY
18GY
(1929)
A
A3B(-) IP DOOR POD / DOOR
18GY (2600)
E B
A3C(-) A3F(+) D3Y(+)
18GY 18DKBL 18DKBL
D E
A3F(-) A3F(-) D3Z(-)
18GY 18GY 18GY
D3AA(-)
D3B(+)
C
18GY
18GY
A3E(-)
18GY LEFT CREW DOOR POD
(2601)
B
A3D(-)
18GY DATA B
(-)
DATA A
(+)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 26 J1708 Data Link — Private with Power Window and Lock
26
3.15. J1939 DATA LINK, P. 12

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK
NAVISTAR, INC.
J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR-A
(9511)
(9530)
120 OHMS J1939 J1939

(+) (-)
14 15
A C
N5B(-)
N5C(+)
N5C(-)
N5B(+)
18GN
18YL
18GN
18YL
J1939
TERMINATING
RESISTOR-A
(1657)
N5A(-)
N5A(+)
A
18YL
18GN
A5LI(+)
18YL
OHMS
120
CTR CHAS C
/ IP A5LI(-)
(1701F 62 61 18GN
J1939
/ 1701) A5RJ(+) ADAPTER
18YL (1025)
CH3_13
@A64RVJ
A5A(-)
A5A(+)
18GN
18YL
14YL
ABS# 1
A5RA(+)
BENDIX (1400)
18YL
OR CH3_14
WABCO ABS
IP/ENGINE
A5RL(+) A5RK(+) A5R(+) (1702)
18YL 18YL 18YL CH3_15,15A
@A64RVAJ
IP/ENGINE
16YL
A5RL(-) A5RK(-) A5R(-) (1702)

18GN 18GN 18GN CH3_15,15A
A5RA(-) ABS# 1
FULL POWER 18GN (1400)
CH3_14
A5RJ(-)
JUMPER CONN 1 J1939
18GN
(1703F / ADAPTER
@A64RVA
A5D(+)
A5B(-)
A5D(-)
A5B(+)
A5(-)
A5(+)
1703M-B2 ) (1025)
18YL
18YL
18YL
18GN
18GN
18GN
16YL
CH3_13
@ W/ 7600 RHD
@A64RV
F3 F2 12 11
14YL
J1939+ J1939- J1939+ J1939-
DATALINK DATALINK
C D
TRAILER TAIL BODY DIAGNOSTIC CLUSTER

LIGHT RELAY CONTROLLER J5 CONNECTOR CONNECTOR
(1012) (1602) (1650) (1501)
CH10_09
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 27 J1939 Data Link
27
3.16. J1939 DATA LINK WITH OPTIONS, P. 13

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTIONS
NAVISTAR, INC.
VORAD CPU CONNECTOR EATON VORAD

(1227M) CONN#2 (1231)
SHIFT SELECTOR
J
A5AG(+) (1852 / 1852A)
J1939(+) D7
18YL
K
A5AG(-)
J1939(-) D8
18GN 15 J1939(+)
8 J1939(-)
AWARE (1J)
J1939(+) 9
J1939(-) 10
J1939 ADAPTER
(1025)
A
A5RF(-)
18GN
B
A5FA(-)
18GN
C
A5RH(-) CH4_41
18GN
D
A5D(-)
18GN
E
A5AK(-)
18GN
A5H(-)
18GN
F
A5RJ(-) A5RF(-)
18GN J1939 J1939
18GN
SPLICE ADAPTER
G CH3_12 (1026)
A5RJ(+) A5RF(+) CH3_13A
18YL 18YL
A5H(+)
18YL
H
A5AK(+)
18YL
A5D(+)
18YL
J
A5RH(+)
18YL
K
L
A5FA(+)
18YL
M
A5RF(+)
18YL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 28 J1939 Data Link with Options
28
3.17. J1939 DATA LINK WITH OPTIONS, P. 13A

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTIONS
NAVISTAR, INC.
DRIVER 11 J1939(+)
INTERFACE AUXILIARY GAUGE
DISPLAY SWITCH PACK
CH4_27A, 15 10 J1939(-) (1512)
CH3_14 CH3_14
2 J1939(+)
COMPASS
(1912)
3 J1939(-)
J1939
A5R(-) ADAPTER
18GN (1026)
A
A5RD(-)
18GN
A5C(-)
20LTGN
B
A5C(-)
18GN
C
A5RE(-)
18GN
E
A5CA(-)
18GN
F
J1939 A5RF(-)
ADAPTER 18GN
(1025)
G
CH3_13 A5RF(+)
18YL
H
A5CA(+)
18YL
J
A5RE(+)
18YL
K
L
A5C(+)
18YL
A5C(+)
20YL
M
A5R(+)
18YL
A5RD(+)
18YL
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

29
3.18. J1939 DATA LINK WITH OPTIONS, P. 14

CHAPTER 3
J1939 DATA LINK - W/ OPTION (CONT)
NAVISTAR, INC.
PAM
(4087 / 4087B)
A5P(+)
7
18YL
A5P(-) W/ PAM
8
18GN
A5RD(+) A5R(+)
18YL 18YL
J1939 ADAPTER
(1026)
CH3_13A A5RD(-) A5R(-)
18GN 18GN
A5RA(+)
18YL
BENDIX
W/ PAM
A5RA(+) A5R(+)
18YL 18YL
A5RA(-)
J1939
18GN
TERMINATING
RESISTOR
(9530)
CH3_12
A5RA(-) A5R(-) ECM CONN

18GN 18GN (6000),
(6010),
(6014),
A5RD(-) (6020M)
18GN CH3_15,
W/ OPTIONS
CH3_13A 15A,16,
A5RD(+) 17,30,
18YL 33
ABS-BENDIX AIR
ABS#1
ABS-WABCO AIR
(1400)
WABCO ABS
W/WABCO W/BENDIX CH10_01
(1420)
CH10_05
A5N(-) A5N(-) J1939 LOW

J1939 LOW 1 7
18GN 18GN
A5N(+) A5N(+)
J1939 HIGH 3 8 J1939 HIGH
18YL 18YL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE F 70658Y
30
3.19. J1939 DATA LINK — ISM 2007 ENGINE, P. 15

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - ISM 2007/ EURO IV ENGINE
NAVISTAR, INC.
K5TB(-) K5V(-)
2 J1939
18GN 18GN
(-)
K5TB(-)
C 18GN
EATON
J1939 GEN3 TCM
RESISTOR CONNECTOR
120 K5TB(+) K5V(+)
(7110) OHMS 18YL 18YL 3 J1939 (7105)
(+)
K5TB(+)
A 18YL
FREEDOMLINE XMSN
J1939 CONNECTION
(7103)
K5V(+)
A J1939 (+)
18YL
K5U(-)
K5U(+)
K5C(-)
K5C128
K5C(+)
K5C108
18GN
K5V(-)
18YL
18GN
18YL
18GN
18YL
B J1939 (-)
18GN
K5U(-)
K5U(+)
18GN
18YL
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN
W/ MANUAL AND
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
K5R(+)
K5S(+)
K5S(-)
K5R(-)
18YL
W/ FREEEDOMLINE
18YL
18GN
18GN
W/ AUTOSHIFT AND
XMSN
ULTRASHIFT GEN 3 XMSN
ECM
CONNECTOR
(6000)
IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5A(+) K5B(+)
A5R(+)
18YL 18YL 46 J1939
18YL (+)
K5E128 K5D128
CH3_12,14
18YL 18YL
K5B128
*K5A(+) *K5B(+)
18YL
18YL 18YL
*K5A(-) *K5B(-)
18LT GN 18LT GN
K5R(-) K5S(-)
17 18GN 18GN
A5R(-) K5B(-)
K5A(-) 47 J1939
18GN 18GN 18GN (-)
W/ MANUAL & K5E108 K5D108

MERITOR G XMSN 18GN 18GN
W/ AUTOSHIFT &
ULTRASHIFT
GEN 3 XMSN
K5B108
18GN
W/ ALLISON GEN4
K5A128
3000/3500 &
18YL
4000/4500 XMSN
*K5T(-)
TCU CONNECTOR 20LT GN DEF TANK
K5A108
(7150F / 7150F2) INTERCONN

18GN
(674)
J1939 (+) 28 *K5T(+) CH7_6B
20YL
J1939 (-) 8 * W/ EURO IV ISM ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE F 92477E
59974G 24JUL06 AE08056609 015
Figure 31 J1939 Data Link — ISM 2007 Engine
31
3.20. J1939 DATA LINK — ISM EPA—98 ENGINE, P. 15A

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - ISM EPA-98 ENGINE
NAVISTAR, INC.
EATON
GEN3 TCM
CONNECTOR
(7105)
J1939
RESISTOR K5T(-) K5V(-)
(7110) 2 J1939
18GN 18GN
(-)
120 K5T(+) K5V(+)

OHMS 3 J1939
18YL 18YL (+)
A
K5U(-)
K5U(+)
K5C(-)
K5C(+)
18GN
18YL
18GN
18YL
CH3_12,14
IP / ENGINE
(1702)
A5R(+) 11 K5A(+) K5B(+)

18YL 18YL 18YL ECM
CONNECTOR
(6014)
CH7_04A
K5R(+) K5S(+)
18YL 18YL
K5R(-) K5S(-)
18GN 18GN
17
A5R(-) K5A(-) K5B(-)
18GN ECM
18YL 18GN
CONNECTOR
(6014)
CH7_04A
K5A(-)IS TWISTED
WITH K5A(+)
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 07MAY10 AE08056609 15A
Figure 32 J1939 Data Link — ISM EPA—98 Engine
32
3.21. J1939 DATA LINK — I6 2007 ENGINE, P. 16

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - I6 2007 ENGINE
NAVISTAR, INC.
J1939
RESISTOR
(7801M)
A
OHMS
J1939
120
DATA LINK
CH3_14
C
##K5C(+)
##K5C(-)
**K5C(+)
**K5C(-)
#K5D(+)
A5R(-)
A5R(+)
#K5D(-)
*K5D(+)
*K5D(-)
18GN
18YL
18YL
18GN
18YL
18YL
18GN
18GN
18YL
18GN
##K5A(+) K5B(+) ECM
IP / (6020M)
18YL 18YL
ENGINE
(1702)
#K5A(+) K5B(+)
11 18YL 18YL
61 J1939 H
*K5A(+) K5B(+)
18YL 18YL
**K5A(+) K5B(+)
18YL 18YL
K5B128
K5C(+)
K5C(+)
18YL
18YL
18YL
##K5A(-) K5B(-)
18GN 18GN
#K5A(-) K5B(-)
17 18GN 18GN
62 J1939 L
*K5A(-) K5B(-)
18GN 18GN
**K5A(-) K5B(-)
18GN 18GN
K5C(-)
K5C(-)
K5B108
18GN
18GN
18GN
EATON GEN 3 TCM

XMSN MODULE (7105 / 7909)
(7150)
XMSN MODULE IN CAB #K5E(-)
2 J1939 -
(7152) 18GN
#K5E(+)
**K5A128 18YL 3 J1939 +
*K5#128
J1939 + 28
*K5#108
18YL
18YL
18GN
**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE HCM
(7151) (7910)
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 J1939 - @K5BE(-) J1939 -
8 2
* W/ ALLISON LCT GEN 4 18GN
** W/ ALLISON WTEC GEN 4
@K5BE(+)
@ W/ EATON HYBRID GEN 3 28 J1939 + 3 J1939 +
18YL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 33 J1939 Data Link — I6 2007 Engine
33
3.22. J1939 DATA LINK — C11/C13 2007 ENGINE, P. 17

CHAPTER 3
J1939 DATA LINK - C11 / C13 2007 ENGINE
NAVISTAR, INC.
%K5TB(+) J1939
18YL RESISTOR
FREEDOMLINE XMSN (7110)
&K5B(+)
J1939 CONNECTION A
18YL
(7103)
%K5V(+)
A
OHMS
120
18YL
%K5TB(-)
%K5V(-)
B 18GN
18GN
%K5U(+)
C
18YL
J1939
@K5TB(-)
DATA LINK
%%K5C108
@K5TB(+)
##K5B(+)
K5C128
K5TB(+)
K5TB(-)
%K5U(-)
CH3_14
18YL
18GN
18YL
18GN
18GN
18GN
18YL
18YL
%K5R(+)
18YL
%K5S(+) ECM
A5R(-)
A5R(+)
20YL CONNECTOR
18GN
18YL
IP / @(6010)
ENGINE ##K5R(+) ##K5S(+) &(6013M)
(1702) 18YL 20YL
**K5R(+) K5S(+)
18YL 18YL
11
#K5R(+) #K5S(+)
18YL 18YL 50
*K5E128 K5D128
18YL 18YL
*K5B128
18YL
%%K5D128
K5U(+)
##K5B(-)
20YL
18YL
18GN
##K5R(-) ##K5S(-)
18GN 20GN
**K5R(-) K5S(-)
18GN 18GN
17
#K5R(-)
#K5S(-) 34
18GN
18GN
%K5R(-) %K5S(-)
18GN 18GN
*K5E108 K5D108
18GN 18GN
EATON GEN3
* W/ ALLISON TCM CONNECTOR
%%K5D128
GEN4 3000 / 3500, (7105)
20GN
4000 / 4500 XMSN AND
%%K5B108
&K5B(-)
4000
18GN
K5U(-)
18GN
W/ RETARDER K5V(-) 2 J1939 -

W/ ALLISON XMSN IN CAB 18GN 18GN
# W/ EATON AUTOSHIFT
ULTRASHIFT GEN3 XMSN K5V(+)
** W/ MANUAL AND 3 J1939 +
18YL
MERITOR G XMSN
% W/ FREEDOMLINE XMSN
%% W/ ALLISON XMSN IN CAB TCU CONNECTOR
## W/ EATON MANUAL XMSN (7150 / 7151)
@ W/ CAT C11/C13 2007
& W/CAT ASERT C13 RHD
K5A108 8 J1939 -
18GN
K5A128
28 J1939 +
18YL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 34 J1939 Data Link — C11/C13 2007 Engine
34
3.23. GROUND — IP, P. 18

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP
NAVISTAR, INC.
MARKER AND CLEARANCE

A63-GA
LIGHT (2002M,2003M,2004M,
16WH
2005M,2006M) CH9_06
BODY CONTROLLER J5
(1602)
A11-GT A11-GAC AC COUPLED

E16 GROUND
12WH 18WH
A11-GKD SWITCH PACK

18WH (1101)
CH14_15
A11-GF CB RADIO POWER CONNECTOR

16WH (2303) CH4_03
OUTSIDE DASH
A11-GS A28-G CLUSTER CONNECTOR

12WH 16WH (1500) CH8_05
A98-G DIAGNOSTIC CONNECTOR

18WH (1650) CH3_09
A74-G HVAC CONTROL

18WH (1200) CH12_01
(4081) A11-GA TURN SIGNAL SWITCH
(LEFT SIDE DASH MOUNTED 18WH (1810) CH4_14
DUAL POST GROUND PLATE)
A81-GA DRIVER DOOR POD
12WH (3202) CH4_05
A81-GB RIGHT CREW DOOR POD

12WH (2602) CH4_06
A81-GH
**
K11-G
4WH
** N/ CT-610
8WH 4 DOORS A81-GC LEFT CREW DOOR POD
10WH 2 DOORS 12WH (2601) CH4_06
12WH 1 DOOR
A11-GKJ
N/ CT-610
6WH
A81-G PASSENGER DOOR POD

12WH (3202) CH4_05
A72-GY AUX POWER SOURCE (OPTIONAL)

12WH (1875) CH10_21
A75-G HVAC UNIT

ENGINE 12WH (1210)
LEFT SIDE CH12_02,12A
GND PLATE
A82-G WIPER MOTOR
14WH (4500) CH4_13
A78-G WINDSHIELD (OPTIONAL)

12BK (3005) CH4_9B
N/ CT-610
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 35 Ground — IP
35
3.24. GROUND — IP, P. 19
NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER

DIAGRAM 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP (CONT)
NAVISTAR, INC.
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
POST GROUND PLATE) A11-GZ GROUND SEAT & SEATBELT SENSOR
GROUND ADAPTER 18WH (8995) CH3_36
(1003)
A11-GB DC BODY CONTROLLER J2
E
1 12WH GROUND (1604)
A11-GE
12WH A86-G RADIO CONNECTION
18WH (1300) CH4_11
A86-G (1301) CH4_10A
20WH (1303) CH4_10
FULL POWER CONNECTOR /

A90-D
HYD POWER PARK SW
16GY
(9511 / 1109) CH10_06
A94-GA BENDIX ABS ECU

12WH (1400) CH10_01
A94-GA WABCO ABS ECU /
16GY IP / CHASSIS CONNECTORS
(1420 / 1700 / 1701) CH10_4,5
A10AE A10AA DRIVER DISPLAY

20WH 20WH (2224) CH4_27A
2
A11-GSE GAUGE SWITCH PACK /
18WH ENGINE DISPLAY CAT /
W/ 5TH WHEEL JAW UNLOCK ENGINE DISPLAY CUMMINS
& MONITOR (1512 / 1556 / 1557) CH4_15,27
A116-G 5TH WHEEL JAW LOCK / UNLOCK
18WH CH10_45
3 RIGHT HIGH BEAM RELAY /

A96-GE
RIGHT LOW BEAM RELAY
18YL
W/ SNOWPLOW & (1018) CH9_13
N/ TRIPMASTER A14-GL LATCHING RELAY
18WH (1007) CH3_38
W/ LOAD SHEDDING
4
A28-GA COMPASS MODULE
16WH (1912) CH4_04
5
A17-GRI CRANK INHIBIT RELAY
18WH (1019) CH11_17
A17-GW START RELAY

18WH (1010) CH5_02,04
6
A84-G CIGAR LIGHTER
16WH CH4_01
7
10
GROUND ADAPTER 1003

11 (CONTINUED)
CAVITIES 7 THRU 14
CH3_19A
12
13
14
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 36 Ground — IP (Cont.)
36
3.25. GROUND — IP, P. 19A

DIAGRAM 3
NAVISTAR, INC.
GROUND ADAPTER
(1003)
GROUND ADAPTER 1003

(CONTINUED)
4 CAVITIES 1 THRU 6
CH3_19
5
7
A62-GF
HORN SWITCH
18WH
(1029) CH4_08
W/ EATON SHIFT 3,
W/ PARK PAWL A62-GP
EATON T-HANDLE SHIFTER
18WH
CH11_12A
A92-GG
SHIFT SELECTOR
18WH
XMSN ALLISON (1852) CH11_05, 10
8
3000 / 4000 WT A92-GG
COLUMN MOUNTED SHIFTER
18WH
ALLISON LCT (1828) CH11_03
W/ COLUMN A92-GG
FELSTED SHIFTER
18WH
PARK BRAKE
AUTO PARK BRAKE
(425) CH11_03
W/ T HANDLE SHIFTER
9
A92-GN
AUTONEUTRAL LIGHT RELAY
18WH
(1019) CH11_17
A11-G SNOWVALVE SWITCH

18WH (1107) CH6_4A
10 W/ IBB ENGINE
BACK-UP MONITOR CONNECTION
A67-GA
(6901) CH4_28
18WH
11
A92-GS RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH8_14
A23-GA SNOWVALVE SWITCH
18WH (1107) CH6_04
12
A11-GNA
16WH ETB CONTROLLER
(1923) CH10_24
A72-G AUX TRAILER SOCKET

18WH SWITCH CONNECTOR
(1110) CH10_15
14
A95-GK RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH8_14
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

37
3.26. GROUND — IP, P. 20

CHAPTER 3
NAVISTAR, INC.
BODY BUILDER CONNECTION A40-G OPT WARNING LST

(4450M) A11-GBB
18WH (1511)
CH10_45 12WH
CH08_17
A78-GC WINDSHIELD RELAY (LEFT)

18WH (1019) CH4_9B
QUALCOMM POWER A11-GAA A78-GC WINDSHIELD RELAY (LEFT)

(1902) CH4_17,29,32 18WH 16WH (1019) CH4_9C
CIGER LIGHTER
CADEC GPS CONNECTOR A11CE-G A86-GP
POWER SOURCE
(830) CH4_20 16WH 16WH
(1860) CH4_02
A63-GD DRIVER SIDE / PASS SIDE

PARK BRAKE RELAY - R2 A44-G
18WH COURTESY LIGHT
(1015) CH7_03 18WH
(3400) CH9_08
ACCESSORY RELAY#1 A12-G A11-GPP PAM

(1013 / 1011) CH3_04 18WH 18WH (4087) CH8_11
TWO POST POWER SOURCE #A86-GB A11-GND PEOPLENET CONNECTOR

(1861) CH4_02 14WH 14WH (1938M) CH3_10A
TWO POST POWER SOURCE / *A86-GR A11-GMV MVPC FEED

CIGAR LIGHTER POWER SOURCE 14WH 16WH (1338) CH4_30
(1861 / 1860) CH4_01
TRIPMASTER DATA RECORDER
A11-GSH (827)
LIFT AXLE CONTROL A59-G
18WH TRIPMASTER HEADLIGHT
CH10_34,35,36,40,41,42 16WH
INPUT RELAY
(1019) CH4_18
AIR SHIELD LIGHT CONNECTOR A58-GC A11-GMA XATA MODULE
(5117) CH4_33 18WH 16WH (1910) CH4_19
IGNITION RELAY#1 A13-GF A11-GGA

(1011 / 1013) CH3_05 18WH 18WH
MOBILEMAX
POWER / IP CONNECTOR
A11-GGB (1242) CH4_21
AUX ROOF RELAY A12-GD
16WH 18WH
(1010) CH4_16
PEOPLENET COMMUNICATION A11-GNC

(1939) CH3_10A 18WH
A11-GD
10WH
A11-GKJ
* PWR SOURCE CIGAR & TWO POST

# PWR SOURCE TWO POST & N/ CIGAR
6WH

(4081)
(LEFT SIDE DASH MOUNTED
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

38
3.27. GROUND — IP, P. 21

CHAPTER 3
NAVISTAR, INC.
BODY CONNECTOR #J1 &A11-GH A11-GX AUX POWER RELAY

(1603) 18WH 18WH (1873) CH10_21,25
CH10_48
#A72-GA
A62-GT ROCKER START SWITCH
18WH
18WH (1105) CH5_08
N/ CT-610
LEFT HIGH BEAM RELAY /
BODY / ACCESSORY *A12-GR A96-G
LOW BEAM RELAY
TRAILER AUX RELAY 18WH 18YL
(1018) CH9_13
(1016) CH10_10
A37-GA FUEL TRANSFER PUMP RELAY

A72-GC
18WH (1015) CH10_28
18WH
TELEMATIC 1 A11-GL A78-GA DRIVER DOOR

(1J) CH4_24 18WH 16WH (3000) CH4_09
TELEMATICS ALERT SWITCH A11-GN A78-GB PASS DOOR

(9994) CH4_24 18WH 16WH (3003) CH4_09
HEATED SEAT DRIVER A105-G A19-GB FUEL HEATER RELAY

(1918) CH4_23 18WH 18WH (1018) CH10_23
HEATED SEAT DRIVER

A105-G A11-GH TRAILER RIGHT TURN RELAY /
(1918)
16WH 16WH TRAILER LEFT TURN RELAY
HEATED SEAT PASSENGER
(1011) CH10_09
(1935) CH4_23
AH A11-GN A67-G VORAD CPU CONN

14WH 14WH 16WH (1227M) CH4_25
DRIVER
SEAT POWER
(1918) CH4_22
A11-GP A11-GN A11-GC DIODE ASSY
12WH 12WH 14GY (9915) CH10_25
A11-G
10WH
&A94-G TSS SWITCH

18GY (1057)
CH10_47
TSS CONN 1 &A11-GC
(1946) 10WH
CH10_46
A11-GKJ
6WH

(4081)
& W/ ECE
* W/ BODY BUILDER
# N/ BODY BUILDER
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

39
3.28. ENGINE GROUND, P. 22

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND
NAVISTAR, INC.
W/ 2007 ISM ENGINE

K10-GHB
12WH FREEDOM LINE
(7104) CH11_025
K10-GHA
GROUND ADAPTER 12WH
(6701) MERITOR G POWER
K11-GX
(7111) CH11_18
16WH
A
*K10-GA K10-G ECM POWER CONNECTION
12WH 12WH (6001) CH7_04
ENGINE
LEFT SIDE GROUND *K11-GE EATON GEN3 TCM CONNECTOR
#(6340) 12WH (7105) CH11_16
C
*K77-G %(6303) FREON COMPRESSOR
16WH (6200) CH12_04
F ECM CONNECTOR
*K10-G
(6014)
12WH
E CH7_4A
K21A
ETHER START
16TN
(6550) CH6_03
W/ 2 GA *K2-G
2WH ALTERNATOR GROUND
W/ 1 GA *K2-G
1WH VARIABLE SPEED FAN DRIVE
K9AD
(6402) CH7_02
18GY
E W/ ISM ENGINE VARIABLE SPEED FAN DRIVE
K94D
W/ ISM ENGINE 18GY (6402) CH7_06
D AIR RESTRICTION GAUGE
OR IBBE K9AAB
18GY (6703) CH8_11
W/ CAT ENGINE K30B ENGINE OIL TEMP
18TN (6650) CH8_10A
F K9AAB AIR RESTRICTION GAUGE
18GY (6703) CH8_10A
K9AAD XMSN OIL TEMP SENDER
ZVR 18GY
W/ ISM ENGINE (7700L) CH8_10
(6702) A
K9AA A/C PRESSURE XDCR /
16GY IP / ENGINE
W/ CAT ENGINE
K9AB (6201 / 1702) CH8_10,CH12_03
18GY
B W/ ISM OR IBB ENGINE A/C PRESSURE XDCR
K9AAA (6201) CH12_03
18GY
W/ MERITOR-G XMSN OIL
C TEMP & W/ AC K9AB MERITOR G XMSN OIL TEMP
18TN (7700C) CH8_10
W/ EATON XMSN OIL TEMP & W/ AC * W/ ISM EPA-98 &
EATON XMSN OIL TEMP W/ 2007 ISM
K9AC
(7700K) CH8_10 # W/ ISM EPA-98
W/ CAT ENGINE 18TN
% W/ 2007 ISM
K9AC XMSN OIL TEMP SENSOR
W/ FREEDOMLINE XMSN 18GY (7700) CH8_10
& W/ CAT ENGINE K9AAD FREEDOMLINE XMSN OIL TEMP
18GY (7700L) CH8_10A
W/ IBB ENGINE K9AAD XMSN OIL TEMP SENSOR
18GY (7700) CH8_10
GROUND ADAPTER W/ 2007 I6 ENGINE

(6704M) W/ V8 ENGINE
B FREON COMPRESSOR A/C CLUTCH 2

K77-G K77G_B
18WH (6200) CH12_04 (6407M)
16VT
F FAN AIR SOLENOID CH12_05
K23-G
(4111M) CH6_01, A/C CLUTCH 1
18WH K77G_A
CH7_10 (6406M)
16VT
K19-GA MELROSE ENGINE CH12_05
ENGINE 14GY (6011) CH7_07
LEFT SIDE FAN AIR
GND STUD K11-G MERITOR G POWER K11-GCA K23-G SOLENOID
C 16WH (7111) CH11_18 10VT 18VT (4111M)
K10-GB
14WH CH6_01
K11-GL CAB GROUND
12WH K19-G FUEL HEATER
16VT (9108)
W/ RIGHT SIDE
ENGINE CH10_23
SURGE TANK
E LEFT SIDE
K34-G RIGHT SS SURGE TANK
18WH (6401) CH7_09 GND STUD
K34-G LEFT MD SURGE TANK
18WH (6400) CH7_09
W/ LEFT SIDE SURGE TANK
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 40 Engine Ground
40
3.29. ENGINE GROUND CAT C11–C13 2007 ENGINE, P. 23

CHAPTER 3
ENGINE GROUND CAT C11-C13 2007
NAVISTAR, INC.
W/ C11-13 2007 ENGINE
K10-GHB
12WH FREEDOM LINE
(7104)
K10-GHA CH11_025
12WH
*K11-GE EATON GEN3 TCM

GROUND ADAPTER
ENGINE LEFT CONNECTOR
(6701) 12WH
SIDE GROUND (7105) CH11_16
#(6340)
A %(6303)
*K10-GA *K10-G ECM CONNECTOR
12WH 10WH (6010) CH7_01
W/ AC
B
*K77-G FREON COMPRESSOR K11-GX MERITOR G POWER
16WH (6200) CH12_04 16WH (7111) CH11_18
C
*K23-G FAN SOLENOID
16WH (6400) CH6_02
D
K21A ETHER START
16TN (6550) CH6_03
*K10E-G PURGE PUMP

14WH (6713) CH7_01
F
K92-GA TO PSII
16WH (7106)
CH7_02
K2-G
ENGINE LEFT
4WH
SIDE GROUND
K11-G
4WH
ALTERNATOR
GROUND
4AWG DELCO 34S1
CAB GROUND
* W/ C11/13 2007 & W/ ACERT C13 RHD
% W/ C11/13 2007
# W/ ACERT C13 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 41 Engine Ground Cat C11–C13 2007 Engine
41
3.30. GROUND — CHASSIS, P. 24

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.
GROUND
ADAPTER#01
(8800)
A
M11-GD M11-G
12WH 12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
M11-GC
12WH
(4307)
RADIATOR GROUND
(8600)
B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
D
*M11-GE SNOWPLOW HARNESS CONNECTOR
14WH (8102) CH9_14
#M54-GA LEFT GUIDE POST LIGHT

16WH (8150) CH9_04
E
#M54-GB RIGHT GUIDE POST LIGHT
16WH (8151) CH9_04
@M78-GB
16WH
HOOD HEATED MIRROR
F
%M78-GC
16WH
} (8700 / 8701) CH4_09A
ELECTRIC HORN#1 /
##M85-GC
ELECTRIC HORN#2
16WH
(8311 / 8312) CH4_07
**M11-GW WHEELCHAIR INTERLOCK

16WH (4906) CH10_33
@@M44-GW AIR PARK SOLENOID

16WH (4905) CH10_33
# W/ GUIDE POST LIGHTS
* W/ SNOW PLOW LIGHTS
@ W/ RIGHT SINGLE HEATED MIRROR
% W/ DUAL HEATED MIRROR
## W/ DUAL HORN
** W/ WHEELCHAIR LIFT INTERLOCK
@@ W/ PARK BRAKE INTERLOCK
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 REMOVED RD 8801. D 70658Y
REVISED CONN 8800 CIRCUITS. 59974G 20APR06 AE08056609 024
Figure 42 Ground — Chassis
42
3.31. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25

CHAPTER 3
NAVISTAR, INC.
GROUND - CHASSIS W/ HEAVY DUTY DIESEL
#M85-GH ELECTRIC HORN#2

16WH (8305)
CH4-07
FOR FORWARD CHASSIS HARNESS #M11-G
14WH
M11-G LEFT SIDE DASH MTD

GROUND ADAPTER 12WH DUAL POST GND PLATE
(8803) (4307)
M11-GA RIGHT HEADLIGHT

A 14WH TURN SIGNAL
M11-GD
(8000) CH9_14
12WH
M11-GB
LEFT HEADLIGHT
14WH
TURN SIGNAL
M11-GC (8001) CH9_14
12WH
RADIATOR GROUND
(8600)
M85-GF ELECTRIC HORN#1

16WH (8303)
B CH4-07
M64-GA
16WH LEFT FOG LIGHT
(8201) CH9_11
C
M64-GB
RIGHT FOG LIGHT
16WH
(8200) CH9_11
N/CT-610
D
M54-GA
LEFT GUIDE POST LIGHT
16WH
(8150) CH9_04
E N/CT-610
M54-GB RIGHT GUIDE POST LIGHT
16WH (8151) CH9_04
F ELECTRIC HORN#1
*M85-GH / ELECTRIC HORN#2
16WH (8303 / 8305) CH4_07
# W/DUAL HORN N/ADAPTOR

* W/DUAL HORN W/ADAPTOR
FOR CENTER CHASSIS HARNESS
CHASSIS GND ADAPTER

(8803)
A
N10-G CHASSIS GROUND ADAPTER
14WH (8807) CH3_27
B
N10-GA STOP,TAIL & TURN
12WH (9303) CH9_01,02,05
C
N39-GF HEATED DRAIN VALVE
18WH (9001 / 9001A) CH10_22
RIGHT SIDE HEATED

N39-GF
DRAIN VALVE
18WH
(9002) CH10_22
LEFT SIDE BOC HEATED
N39-GF DRAIN VALVE
16WH (9003,9003B) CH10_22
D
N39-GB
16WH AIR DRYER
N39-GB (9900) CH10_22
18WH
W/ RIGHT SIDE MOUNTED
N39-GB AIR DRYER
16WH (9900E) CH10_22
E
N49-G DIFF LOCK WARNING LIGHT
18WH (9814 / 9815) CH8_09
F LEFT MODESTY TURN LAMP /
N10-GB RIGHT MODESTY TURN LAMP
14WH (9315 / 9316) CH9_05
FUEL TRANSFER PUMP
N37-G (XMSN MTD)
18WH (9102) CH10_28
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 20APR06

AE08056609 025
Figure 43 Ground — Chassis with Heavy Duty Diesel
43
3.32. GROUND — CHASSIS WITH HEAVY DUTY DIESEL, P. 25A

CHAPTER 3
NAVISTAR, INC. GROUND - CHASSIS W/ HEAVY DUTY DIESEL (CONT)
%M11-GD GROUND ADAPTOR

12WH (8803)
CH3_25
RIGHT HEADLIGHT
M11-GA TURN / SIGNAL
14WH (8000)
CH9_04,12,12A,14
M11-G M11-GC RADIATOR GROUND

12WH 12WH (8600)
LEFT HEADLIGHT
#M11-G M11-GB TURN / SIGNAL
14WH 14WH (8001)
CH9_04,12,12A,14
LEFT SIDE M85-GF ELECTRIC HORN #1

DASH MTD 16WH (8303)
DUAL POST CH4_07
GND PLATE
(4307)
#M85-GH ELECTRIC HORN #2

16WH (8305)
CH4_07
NOTE:
% W/ DUAL HORN W/ADAPTOR
# W/ DUAL HORN N/ADAPTOR
380179 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 44 Ground — Chassis with Heavy Duty Diesel
44

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.
N59-GA SECOND PUSHER LIFT AXLE SOLENOID

18WH (9763) CH10_37A
*N59-GB N59-GC FIRST PUSHER LIFT AXLE SOLENOID

18WH 18WH (9762) CH10_37
CHASSIS GROUND
ADAPTER N59-GD LIFT AXLE SOLENOID
(8806) 18WH (9820M) CH10_37
@@N59-GB
18WH SECOND PUSHER LIFT AXLE SOLENOID
C
%N59-GB (9763) CH10_37A
18WH
E FOURTH PUSHER AXLE
N59-GE
(9765) CH10_37A
18WH
B FRONT AXLE ENGAGEMENT SENSOR CHASSIS

N42-G (9754) CH8_13 GROUND
18WH
ADAPTER
@@N59-GD LIFT AXLE SOLENOID (8807)
18WH (9820M) CH10_37 E
@N59-GD
18WH
D THIRD PUSHER AXLE
%N59-GD (9764) CH10_37A
18WH N11-GA
A 12WH
N11-GC A
14WH
GROUND AT DASH
F
N59-GA LIFT AXLE SOLENOID (9717B)
18WH (9820M) CH10_37 (LEFT SIDE DASH MTD
N59-GA N59-GC
18WH FIRST PUSHER LIFT AXLE SOLENOID
18WH
(9762) CH10_37
N59-GD LIFT AXLE SOLENIOD

18WH (9820M) CH10_37
N59-GA N59-GB SECOND PUSHER LIFT AXLE SOLENOID

18WH 18WH (9763) CH10_37A
N59-GC
GROUND ADAPTER FIRST PUSHER LIFT AXLE SOLENOID
18WH
CENTER HARNESS (9762) CH10_37
(8809) N59-GA FIRST PUSHER LIFT AXLE SOLENOID
18WH (9762) CH10_37
A
N11-GB
GROUND AT DASH
12WH
(9717B)
(LEFT SIDE DASH MTD
B DUAL POST GND PLATE)
N37-G
18WH FUEL TRANSFER PUMP
(9102) CH10_28
C
N10-GS
RPM DATA LINK & LOGIC POWER
14WH
(4410H) CH10_19
N10-GR RPM DATA LINK & LOGIC POWER

14WH (4410D) CH10_19
N112-GD LIFT GATE

16WH (7803) CH10_32
D
N65-G WORK LIGHT
16WH (9766) CH9_16
WORK LIGHT / LIFT GATE
N11-GD
(9766 / 7803) CH9_16, CH10_32
16WH
E DIFF LOCK WARNING LIGHT
N49-G
18WH (9814 / 9815) CH8_09
F
N59-G
AIR SOLENOID GROUND ADAPTOR
12WH
(8805) CH3_27
% - W/ 3 STEERABLE PUSER AXLES

@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS
* - W/ STEERABLE TAG & 2 PUSH
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

45

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS (CONT)
NAVISTAR, INC.
AIR SOLENOID
GROUND ADAPTER
(8805)
F FUEL HEATER
N19-G
16WH (9108) CH10_23
**N59R-G
18WH AIR SOLENOID 4PACK
E (9740B) CH10_18
*N59R-G
14WH
D AIR SOLENOID
N59L-G 4PACK
14WH (9740A) CH10_18
N59X-G AIR SOLENOID 4 PACK
14WH (9740C) CH10_17
C
N59F-G AIR SOLENOID 4PACK
14WH (9740) CH10_17
B AIR SOLENOID 4PACK
N59A-G
14WH (9736) CH10_17
A
N59-G CHASSIS GROUND
12WH ADAPTER
(8809) CH3_26
@@N11-GBB BODY BUILDER CONNECTION

12WH (4460BM) CH10_13
CHASSIS GND
ADAPTER @@@N22-G CENTRAL TIRE INFLATION
(8807) 16WH (4320)
CH10_31
F @N11-GD BODY BUILDER CONNECTOR
12WH (4450M) CH10_13
LEFT MODESTY TURN LAMP /

*N10-GB
RIGHT MODESTY TURN LAMP
14WH
(9315/9316) CH9_05
E N11-GC CHASSIS GROUND ADAPTER
14WH (8806) CH3_26
B N10-G STOP,TAIL & TURN
12WH (9303A) CH9_01,02,05
A N11-GA
12WH GROUND AT DASH
(9717B)
(LEFT SIDE DASH MTD
DUAL POST GND PLATE)
C N39-GB
AIR DRYER CH10_22
16WH
D
N39-GF HEATED DRAIN VALVE CH10_22
18WH
NOTE:
* W/ 12 PACK
** W/ 16 PACK
@ BODY BUILDER BOC
@@ BODY BUILDER EOF
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 46 Ground — Chassis (Cont.)
46
3.35. ZERO VOLT REFERENCE, P. 28

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE
NAVISTAR, INC.
ZERO VOLT
REFERENCE BODY CONTROLLER#J5
(1620) (1602)
A
A9Z
E3 ZVR
18GY
B
A9Z AIR COMPRESSOR HYD BRAKES
18GY (8505) CH8_06
A9A SNOWVALVE SWITCH W/ IBB ENGINE

18GY (1107) CH6_4A
C
A9W WHEELCHAIR LIFT RELAY
18GY (1019) CH10_33
D A/C ACCUM THERMISTOR INLET /

A9F A/C ACCUM THERMISTOR OUTLET
20GY (4018 / 4019) CH12_04
E
A9M HORN SWITCH
18GY (1029) CH4_08
F FUSE INPUTS DRIVER

A9ZVR
18GY CH10_27
G EATON HYBRID HOOD SWITCH

A9/104
18GY (8805) CH11_20
A116UV 5TH WHEEL JAW LOCK / UNLOCK

18GY (1019) CH10_45
H
A9AD DRIVER INTERFACE DISPLAY
20WH (2224) CH4_27A
ZERO VOLT REFERENCE /

5 VOLT GCM
(6747)
A
K97ZD ECM-IC ENGINE
18PL (6020M) CH7_10
B
K97E INTAKE AIR TEMP
16PL (6703) CH7_10
D K95F4 DOCT SENSOR BLACK

18TN (6260) CH7_11
C DPFT1 SENSOR
K95A1
18TN (6261 / 6262 / 6263) CH7_11
J
K9E BODY CONTROLLER#J5
18GY (1602) CH7_10,11
K
K9TS TWO SPEED AXLE CONNECTOR
18GY (7103M) CH10_16
L
K9A A/C PRESSURE TRANSDUCER
18GY (8602) CH12_03
K9T XMSN OIL TEMP SENSOR W/MERITOR G XMSN

18GY (7703) CH8_10
M XMSN OIL TEMP SENSOR

K9T W/EATON AUTOSHIFT 3 GEN3 XMSN
18GY (7702) CH8_10
K9T
XMSN OIL TEMP SENSOR W/MANUAL XMSN
18GY
(7700M) CH8_10
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 47 Zero Volt Reference
47

CHAPTER 3
NAVISTAR, INC. GROUND-CHASSIS
ISOLATED GROUND
ADAPTER
(8802)
A
N9 IP / CENTER CHASSIS
16GY (1701) CH4_14
W/ RIGHT SIDE MTD SINGLE UC TANK

AND W/ M - NGV - RH - HDD
B RH - HDD RIGHT FUEL SENDER
N9R
18GY (9103) CH8_08
W/ LEFT SIDE MTD SINGLE TANK

AND N/ M - NGV - RH - HDD
N9A LEFT FUEL SENDER

18GY (9100) CH8_08
W/ AF MTD FUEL TANK
N9G LEFT FUEL SENDER

18GY (9100) CH8_08
W/ DUAL TANKS AND W/ TRANSFER PUMP
C
N9B RIGHT GAUGE FUEL SENDER
18GY (9101) CH8_08
W/ DUAL TANKS AND W/ TRANSFER PUMP
AND W/ M - NGV - RH - HDD
N9R RH - HDD RIGHT FUEL SENDER

18GY (9103) CH8_08
W/ RIGHT SIDE UC WASHER BOTTLE

D
N87HA RIGHT UC LEVEL SENSOR
18GY (9748) CH4_14
W/ SS / RH WASHER PUMP AND
LEVEL SENSOR
N87H SS WASHER LEVEL SENSOR

18GY (9746) CH4_14
W/ REAR AXLE TEMP

F
N9F
18GY
AXLE TEMP SENDER
(9811 / 9812) CH8_07
N9H
18GY
W/ REAR AND RIGHT REAR AXLE TEMP
N94-G ISO-7638-2
10WH TRAILER ABS
SOCKET GROUND
N94-GA (9787F)
10WH CH10_11A
ISO ABS
SOCKET
GROUND
(9791)
ISO-1724
N10C TRAILER LT SOCKET
10WH (9785M)
CH10_11B
N10B BLACK TRAILER SOCKET 2
10WH (9790F)
TRAILER SOCKET CH10_11B
GROUND
FRONT OF CAB
(9717A)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

48
3.37. J1939 DATA LINK WITH V8 ENGINE, P. 30

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ V8 ENGINE
NAVISTAR, INC.
TERMINATING
RESISTANCE
A
K5C-_C
18VT
OHMS
120
C
K5C+_C
ECM
18VT
(6020M)
IP / ENGINE
(1702)
11 K5C+_A
A5R(+) K5C+_B J1939 +
61
J1939 18YL 18VT 18VT
DATA LINK
CH3_14 17
A5R(-) K5C-_A K5C-_B 62 J1939 -
18GN 18VT 18VT
XMSN CONTROL
MODULE
(7151)
K5C+_D
J1939 + 28 18VT
K5C-_D
J1939 - 8
18VT
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
J1939 + K5C+_D
28
18VT
K5C-_D
J1939 - 8
18VT
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 49 J1939 Data Link with V8 Engine
49
3.38. ENGINE GROUND — IBB ENGINE, P. 31

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND - IBB ENGINE
NAVISTAR, INC.
GROUND ADAPTER W/ VARIABLE SPEED FAN

(6704A)
K23-G VARIABLE SPEED FAN
18TN (6420) CH6_06
E W/ 2 SPEED FAN
K23-G FAN SOLENOID
16WH (6400) CH6_06
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_04
B K10WH1 COLD START ASSIST FUEL
18WH SOLENOID (6561) CH6_05
K10-GA
MOTOTRON CONNECTOR A
16WH
D (6732) CH7_21
K10-G K10-GB MOTOTRON CONNECTOR B
16WH 16WH (6731) CH7_21
K10WH5 K92A16
16WH 16WH
EIM CONNECTOR 3
(6020) CH7_16
K92B16
16WH
HARNESS GROUND
A (6314)
K10-GB K10-GA
(LOCATED AT LEFT SIDE
10WH 10WH
ENGINE BLOCK GROUND)
K10WH1 K10-GJ ENGINE SENSOR INTERFACE

EIM 0V ADAPTER 12WH 16WH (6033) CH3_32
(6707)
A K34-GB
K34-GA EIM CONNECTOR 1
18WH 18WH (6018) CH7_18
K41-G INTAKE AIR TEMP

16WH (6703) CH7_18
W/ ULTRASHIFT PLUS
K92A17 DUAL ANALOG ACCELERATOR
18TN (1804) CH7_17A
N/ ULTRASHIFT PLUS
E
K92A3 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_18
C W/ 8600
K34-GA
LOW COOLANT SENSOR 8600
18WH
(6401) CH6_06
W/ 7000
K34-GA LOW COOLANT SENSOR 7000
18WH (6407) CH6_06
D
K23B1 VARIABLE SPEED FAN
18TN (6420) CH6_06
EIM 5V ADAPTER
(6706)
E
K92A4 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_18
W/ 8600
C
K34B LOW COOLANT SENSOR 8600
18TN (6401) CH6_06
W/ 7000
K34B
LOW COOLANT SENSOR 7000
18TN
(6407) CH6_06
A
K34BA EIM CONNECTOR 1
18TN (6018) CH7_18
D
K23A1 VARIABLE SPEED FAN
18TN (6420) CH6_06
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61073L 06FEB08 AE08056609 031
Figure 50 Engine Ground — IBB Engine
50
3.39. J1939 DATA LINK — IBB ENGINE, P. 32

CHAPTER 3
NAVISTAR, INC. J1939 DATA LINK - IBB ENGINE
ENGINE SENSOR INTERFACE

(6033)
ENGINE DIAGNOSTIC
CONNECTOR
(4328)
K91A
13 C
18VT
K98GN6
B
18GN
K98YL6 A
18YL
MOTOTRON CONNECTOR B
(6731)
K98GN1 K98GN2 K98GN4

J1939(-) 9 21 J1939(-)
18GN 18GN 18GN
K98YL1 K98YL2 K98YL4

J1939(+) 10 20 J1939(+)
18YL 18YL 14YL
HARNESS GROUND
K10-GJ (LOCATED AT
GROUND 7
16WH LEFT SIDE EIM CONNECTOR 2
ENGINE BLOCK (6019)
GROUND)
CH3_31
K98GN5 13 J1939(-)
18GN
K98YL5 6 J1939(+)
18YL
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 51 J1939 Data Link — IBB Engine
51
3.40. J1939 DATA LINK — IBB ENGINE, P. 33

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - IBB ENGINE (CONT)
NAVISTAR, INC.
OHMS
120
J1939
RESISTOR
(7110 / *7110A)
C
EATON
K5TB(-)
K5TB(+)
K5TB(+)
K5TB(-)
K5C128
K5C108
GEN3 TCM
18YL
18GN
18YL
18GN
18YL
18GN
CONNECTOR
(7105)
K5V(-) 2 J1939
18GN (-)
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN K5V(+)
3 J1939
18YL (+)
K5TA(-)
K5TA(+)
W/ MANUAL AND
18GN
18YL
MERITOR G XMSN
EIM
W/ AUTOSHIFT AND
CONNECTOR
ULTRASHIFT GEN 3 XMSN
(6020)
IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5R(+)
A5R(+) K5S(+)
18YL 12
18YL 18YL
K5R128 K5S128
18YL 18YL
K5A128
CH3_14
18YL
K5R(-) K5S(-)
18GN 18GN
17
A5R(-) K5R(-) K5S(-)
13
18GN 18GN 18GN
K5R108 K5S108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
K5B128
K5A108
18YL
18GN
GEN 3 XMSN
W/ MANUAL &
MERITOR G XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
K5B108
TCU CONNECTOR @ W/ ALLISON XMSN IN CAB

18GN
(7150 / @ 7150F2) * W/ IBB ENGINE
J1939 (+) 28
J1939 (-) 8
300230 CIRC DIAG, 42/43/44/85/8600 & 73/74/7500, CT-610

DPR3 24AUG10 ADDED CT-610 TO TITLE C 61889E
52
3.41. J1939 DATA LINK — IBB ENGINE, P. 33A

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK-IBB ENGINE (CONT)
NAVISTAR, INC.
W/ IBB ENGINE & ALLISION TRANSMISSION
EIM CONNECTOR
IP / ENGINE
(6020)
(1702)
11
A5R(+) K5R128 K5S128
12 J1939+
18YL 18YL 18YL
J1939 ADAPTER
CH3_14 17
A5R(-) K5R108 K5S108
13 J1939-
18GN 18GN 18GN
K5A128
K5A108
18GN
18YL
J1939
TERMINATING
RESISTOR
(7110A)
A
K5C128
18YL
120
OHMS
C
K5C108
18GN
TCU CONNECTOR
(7150 / @7150F2)
K5B108 8 J1939
J1939-
18GN
K5B128
18YL 28 J1939+
J1939-
@ W/ ALLISION XMSN IN CAB
300659 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61610P 13APR09 AE08056609 33A
53
3.42. BATTERY FEED, SINGLE, P. 34

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, SINGLE
NAVISTAR, INC.
BATTERY
+ -
CH5_01,03,05
FUSE F6-C (1015)

STARTER B+
FUEL TRANSFER
A14KB B2 A2 A37V
TERMINAL
PUMP RELAY
BIG BORE ENGINE
12RD 18TN
10A (1015) CH10_28
200A BLOCK
TYPE FUSE
I6 / V8 ENGINES
FUSE F7-C (1016) HEAT SHRINK
A14MA F3 E3 A14G
OWNER OPERATOR
12RD 16RD
15A
2RD
FUSE F2-B (1011)

K14H
E2 F2
4RD
A14MC A84 CIGAR LIGHTER

12RD 16LTGN CH4_01
15A
A14MD ACCESSORY RELAY#1

12RD (1013 / 1011) CH3_04
MEGA FUSE
A86PA CIGAR LIGHTER

16LTGN POWER SOURCE
150A
A14M
8RD
FUSE F3-C (1012) (1860) CH4_02
A14ME D3 C3 A86N TWO POST POWER SOURCE

12RD 14LTGN (1861) CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A86R
/ TWO POST PWR SOURCE
14LTGN
(1860 / 1861) CH4_01
4RD
A14
FUSE F10-C (1019)

A14KD E3 F3 A70BF BODY STOP RELAY
12RD 14RD (1021) CH10_10
20A
A14NA IGNITION RELAY#2

12RD (1012 / 1014)
A14P
8RD
CH3_05
FUSE F2-G (1011)
A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
A14J
A14H
A14T
8RD
8RD
8RD
FUSE F3-A (1012)

A14PB D1 C1 A98H DIAGNOSTIC CONN
12RD 18BK (1650) CH3_09
10A
KEY SWITCH
A15 (1100) CH3_04,05,
18RD CH10_14, CH5_01,02,
CH5_03,04,05,06
FUSE F8-D (1017)
CH3_35 A14PC F4 E4 A72J
TRAILER ABS
12RD 12OR
ECU RELAY
30A
A94UA (1017) CH10_10
12GY
FUSE F8-F (1017)

A14PE A2 B2 A92BT SHIFTER SELECTOR
12RD 18TN (1852) CH11_05,10,30
10A
FUSE F7-F (1016)

A14ND A2 B2 A94L FULL POWER CONNECTOR
12RD 12GY (9511) CH10_06
30A
U00MEF2 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61445M 24JUN08 AE08056609 034
Figure 54 Battery Feed, Single
54
3.43. BATTERY FEED, SINGLE, P. 35

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, SINGLE
NAVISTAR, INC.
BATTERY FUSE F1-B (1010)

A14JA E2 F2 A75D HVAC CONTROL
12RD 18LTGN (1200) CH12_01
5A
+ - IGNITION RELAY#1
A14JB
CH5_01,03,05
12RD (1011 / 1013) CH3_05

FUSE F2-A (1011)
STARTER B+
A14JC F1 E1 TRAILER LEFT TURN

TERMINAL
(A56J)
BIG BORE ENGINE
12RD (1011) CH10_09

15A
200A BLOCK
FUSE F2-C (1011)

TYPE FUSE
F3 E3
I6 / V8 ENGINES
A14JD TRAILER RIGHT TURN

(A57J)
12RD (1011) CH10_09
15A
FUSE F6-A (1015)

2RD
A14JE B4 A4 A75 HVAC UNIT

12RD 12LTGN (1200) CH12_02,2A
K14H
30A
4RD
A14J
8RD
FUSE F2-E (1011)
A14JF C1 D1 A86A RADIO

12RD 18LTGN (1300) CH4_11
10A
A86A A86AA RADIO

18LTGN 20LTGN (1300) CH4_10,10A
MEGA FUSE
FUSE F2-D (1011)

150A
A14TA E4 F4 A63 IP / ROOF

12RD 18DKBL (2000) CH9_08
10A
FUSE F4-A (1013)

G1 H1 DRIVER DOOR
A14TC A81B
POD SIGNAL
12RD 12LTGN
30A (3202) CH4_05
4RD
A14
FUSE F4-E (1013)

A14TD C1 D1 PASSENGER DOOR
A81A
12RD POD SIGNAL
A14T 12LTGN
30A (3202) CH4_05
12RD
FUSE F7-B (1016)
BODY / ACCESSORY
A14FB F2 E2 A14BA
RELAY
12RD 16RD
20A (1016) CH10_10
FUSE F6-D (1015)
B1 A1 FUEL HEATER RELAY
A14H
A14FA A19V
8RD
12RD 12GY (1018) CH10_23

*20A OR 30A
A14M
A14P
8RD
8RD
IGNITION RELAY#3
A14NC (1012 / 1014)
12RD CH3_05
FUSE F3-D (1012) TRAILER MARKER
A14HA D4 C4 LIGHT RELAY
(A54J)
12RD (1012) CH10_09
20A TRAILER MARKER
(A54J)
LIGHT RELAY
FUSE F3-B (1012)
D2 (1012) CH10_49
A14HB C2
12RD (A68J) TRAILER TAIL
CH3_34
20A LIGHT RELAY
(1012) CH10_09
FUSE F7-D (1016)
A14HC F4 E4 TRAILER STOP RELAY
(A70J)
12RD (1016) CH10_10
NOTE: 30A
1. * 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE FUSE F11-A (1020)
E1 HYD BRAKE
A14HD F1 A94BF
LIGHT SWITCH
12RD 18GY
5A (4037) CH10_06
FUSE F8-B (1017)

A14HE F2 E2 A94AY ABS#1, BENDIX
12RD 12RD (1400) CH10_01,01A
30A OR
A94AY WABCO ABS
15A
14GY (1420) CH10_05
U00MEF2 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61445M 24JUN08 AE08056609 035
Figure 55 Battery Feed, Single
55
3.44. GROUND — SEAT AND SEATBELT SENSOR, P. 36

DIAGRAM 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - SEAT & SEATBELT SENSOR
NAVISTAR, INC.
GROUND ADAPTER
(8995)
1 LEFT SIDE
A11-GZ CAB GROUND
18WH (1004)
CH3_19
3
A11-GAA
18WH
9
A11-GGA
18WH
4
A11-GBA
18WH ROOF IP (1)
SEAT CONNECTION
10 (8996)
A11-GHA
CH4_39
18WH
5
A11-GCA
18WH
11
A11-GJA
18WH
6
A11-GDA
18WH
12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA
18WH (8997)
CH4_40
8
A11-GFA
18WH
14
A11-GMA
18WH
2 SEATBELT DATA
A11-G
RECORDER
18WH
(8998)CH4_41
(8881)CH4_44
U00PMH4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61976B 27MAR09 AE08056609 036
Figure 56 Ground — Seat and Seatbelt Sensor
56
3.45. GROUND — DCM, P. 37

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - DCM
NAVISTAR, INC.
CLOCK SPRING
B9R
(1809)
18GY
CH4_08, CH7_15
SECONDARY AIR
B9VE TRANSDUCER
18GY (1812)
CH8_06
B9VG STOP LIGHT CONNECTOR #1

18GY (1823)
CH9_07
PRIMARY AIR
*B9VC
BODY CONTROLLER J5 TRANSDUCER
18GY
(1602) (1811)
CH8_06
IP / DCM
(1800-A4)
A9V PARK BRAKE
A9AA B9V #BLK1
ZVR E5 (1815)
18GY 18GY 18GY 18BK
CH8_9A,10
B9VB CLUTCH SWITCH

18GY (1807)
CH5_01,02
B9S TURN SIGNAL SWITCH

18GY (1810)
CH4_13, CH9_07,12
STOP LIGHT CONNECTOR #2

B9VH (1824)
18GY CH9_07
AIR APPLICATION TRANSDUCER

B9VF
(1822)
18GY
CH8_06
PARK BRAKE
*B9VD (1813)
18GY CH8_10
* W/ AIR PARK BRAKE

# W/ LEVER PARK BRAKE
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 67657P 23FEB10 AE08056609 037
Figure 57 Ground — DCM
57
3.46. LATCH RELAY, P. 38

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LATCHING RELAY
NAVISTAR, INC.
BATTERY
MEGA FUSE BLOCK TYPE
(1001) FUSE
2RD
+ -
100A 200A
LOAD SHEDDING CONN

(1008F / 1008M) MEGA FUSE
(1000) BATTERY GND
A14X A14X (ON LEFT SIDE OF FRAME RAIL)
6RD 6RD
100A
BODY CONTROLLER J4
LATCHING RELAY (1601)
LATCHING RELAY
(1007F / 1007M)
(1007)
C
A14LA A14LA
2 F6 LOAD SHEDDING ON
18RD 18RD
B1
A
A14LB A14LB
3 F7 LOAD SHEDDING OFF
18RD 18RD
GROUND ADAPTER
(1003)
B 3
A14-LN A14-GL A14-GL
1 18WH 18WH 18WH
1
A11-GKA
B2 A14-LM 14WH
4
18WH
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
POST GROUND PLATE)
LOAD SHEDDING CONN

(1009M / 1009F)
A14Y A14Y CH3_01

6RD 6RD
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 70036H 05MAY10 AE08056609 038
Figure 58 Latch Relay
58
CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER AND POWER FEED, P. 1

CHAPTER 4
CIGAR LIGHTER AND POWER FEED
NAVISTAR, INC.
CIGAR LIGHTER
FUSE F2-F (1011)
D2 C2 BATTERY FEED
A14MC A14M *A14W
CH3_01
12RD 8RD 6RD
10A CH3_34
FUSE F2-B (1011)
A
A84 F2 E2
16LTGN
15A
A A11-GE
A84-G
16WH 12WH
6 1
GND ADAPTER
CONNECTOR LEFT SIDE
(1003) DASH MOUNTED
DUAL POST CH3_34
STUD 1. * A14, 4RD
CH3_34
POWER SOURCE & CIGAR LIGHTER TYPE 1. * A14, 4RD
BATTERY
FEED
CH3_01
CH3_34
*A14W
6RD
A14M
8RD
FUSE F3-C (1012)
A14ME D3 C3
A86R
12RD 14LTGN
20A
CIGAR LIGHTER
POWER SOURCE AUX POWER
(1860) (1901)
B A
A86M A86RC
14LTGN 14LTGN
A B
A86-GA A86-GRC A86-GR A11-GD
14WH 14WH 14WH 10WH
A11-GKJ
TWO POST
6WH
POWER SOURCE
(1861)
A
A86S
14LTGN
B
A86-GS
14WH
(4081)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 59 Cigar Lighter and Power Feed
59
4.2. CIGAR LIGHTER AND POWER FEED, P. 2

CHAPTER 4
NAVISTAR, INC.
CIGAR LIGHTER AND POWER FEED (CONT)
POWER SOURCE - TWO POST
BATTERY
FEED
CH3_34 CH3_01
1. * A14, 4RD CH3_34
*A14W
TWO POST
6RD
POWER SOURCE
FUSE F3-C (1012) (1861)
D3 C3 A
A14M A14ME A86N
8RD 12RD 14LTGN
20A
B
A11-GD A86-GB
10WH 14WH
A11-GKJ
6WH

(4081)
POWER SOURCE - CIGAR LIGHTER TYPE

CH3_34
BATTERY 1. * A14, 4RD
FEED
CH3_01
CH3_34
*A14W
CIGAR LIGHTER
6RD
AUX POWER POWER SOURCE

FUSE F3-C (1012) (1901) (1860)
D3 C3 A B
A14M A14ME A86PA A86M
8RD 12RD 16LTGN 14LTGN
20A
B A
A11-GD A86-GP A86-GA
10WH 16WH 14WH
A11-GKJ
6WH

(4081)
60A POWER FEED

MAXI FUSE
BATTERY FEED
(4003)
CONNECTOR
BATTERY A B
FEED A14BA A14BB A14BB
(4007) 8RD 8RD 8RD
60A
BODY BUILDER
FEED STUD
(LOCATED AT LEFT INSIDE
CAB GROUND STUD)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056610 002
Figure 60 Cigar Lighter and Power Feed
60
4.3. CB POWER RADIO, P. 3

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CB POWER RADIO
NAVISTAR, INC.
ACCESORY RELAY#1
(1013 / 1011)
CH3_04
(A12V)
G2
C2
(1013)
FUSE
F4-F
10A
RADIO RADIO
D2
(1300) (1303)
CH4_11 CH4_10
18LTGN
20LTGN
18LTGN
**A86
A86F
*A86
CB RADIO
CONSOLE / ROOF ROOF / IP
POWER CONNECTOR
(2502 / 2502M) (2000F / 2000)
(2303)
12
A
C86F D86F
A
16LTGN 16LTGN
B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
A11-GF
16WH
A11-GS
10WH
NEG STUD
(1005)
LEFT SIDE
DASH MOUNTED
* RADIO, ENTERTAINMENT W/ 008RKB DUAL POST
** RADIO, ENTERTAINMENT N/ 008RKB GROUND PLATE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 61 CB Power Radio
61
4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMPASS AND TEMPERATURE DISPLAY
NAVISTAR, INC.
2 TEMPERATURE DISPLAY
HVAC TEMPERATURE
SENDER
1 (6002)
TEMP SENSOR
(8601) A B
W/ RH - HDD
*M110AA
2
18GY
1
M110AD
18GY
18GY
M41
*M110AB
18GY
*M110AD
K41D K41E
18GY
FRONT LOAD INDICATOR 18TN 18TN

(8750)
CH8_16
FORWARD CHASSIS / IP
(1700)
FORWARD
16 25 * W/ FRONT LOAD INDICATOR CHASSIS/IP 61 62
@ W/ 7600 RHD (1700)
@A110ADJ
@A41J
18GY
18GY
A41
18GY
A110AD
JUMPER CONN 3 JUMPER CONN 1

18GY
(1705F / 1705M-B8) (1703F / 1703M-B1) ECM CONNECTOR

@A110AD (6000)
18GY
@A41
18GY CH7_06A
CLUSTER CONNECTOR
(1501)
8 ZVR
OUTSIDE
TEMP 9
(A1N3) CLUSTER CONNECTOR
(1500)
COMPASS MODULE COMPASS DISPLAY

(1912)
FUSE F5-H (1014) IGNITION

A28V D4 C4 RELAY#3
1 (A13FA) (1012 / 1014)
16TN
10A CH3_05
A5CA(+)
2 J1939
18YL
ADAPTER
(1026)
A5CA(-) CH3_13A GROUND ADAPTER
3
18GN (1003)
A28-GA 4
4
16WH
1
A11-GE
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(1004)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED CONN 6002 & F 92477E
CONN 1700 W/CIRCUITS K41D & K41E 59974G 20APR06 AE08056610 004
Figure 62 Compass and Temperature Display
62
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOOR WINDOWS AND LOCKS (POWER)
NAVISTAR, INC.
BATTERY
FEED
CH3_01
CH3_35
FUSE F4-E(1013) CH3_35
C1 D1 1. CIRCUIT A14 IS 4RD
*A14 A14T A14TD
6RD 8RD 12RD
30A
FUSE F4-A(1013)
A14TC G1 H1
12RD
30A
A3D(-) A3E(-)
J1708 PRIVATE 18GY 18GY J1708 PRIVATE
DATALINK DATA LINK
CH3_11 A3D(+) A3E(+) CH3_11
18DKBL 18DKBL
12LTGN
12LTGN
DOOR POD
A81A
A81B
SIGNAL
DOOR POD DOOR / IP DOOR / IP
(3202M)
SIGNAL DOOR POD DOOR POD
(3202M) (3200 / (3204 /
3200F) 3200F)
A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
PASSENGER DOOR POD

C C
POWER E81B E81B
DOOR POD
G G POWER
12LTGN 12LTGN
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
A81-GH
A81-GH
10WH
POWER WINDOW
12WH
DRIVER
LEFT FRONT DOOR
WINDOW A A WINDOW
WINDOW B B WINDOW
LEFT SIDE
LOCK C C LOCK
DASH
MOUNTED
LOCK D DUAL POST D LOCK
GROUND
14LTGN
14LTGN
14LTGN
14LTGN
PLATE
E83E
14LTGN
E81A
14LTGN
E81E
E83A
14LTGN
14LTGN
E83A
(1005)
E83E
E81A
E81E
DOOR POD DOOR POD

LOAD LOAD
(3201M) (3201M)
B A A B B A A B
DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK

(3203M) (3100M) (3100M) (3203M)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 63 Front Door Windows and Locks (Power)
63
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6

DIAGRAM 4
FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW
NAVISTAR, INC.
CH3_11
BATTERY
+VE
CH3_01
A3F(-)
A3F(+)
18DKBL
18GY
A14W
6RD
FUSE F7-H(1016)
A14K A4
A14KA B4 A81D
8RD 12RD 12LTGN
30A
A81-GC
FUSE F7-A(1016) 12WH A81-GH
A14F A14FDE1 F1 A81C A81-GB 8WH
8RD 12RD 12LTGN 12WH
30A
LEFT SIDE
DASH MOUNTED
DOOR / IP DUAL POST
DOOR POD A E B F D C GROUND PLATE
(2600) D3Z(-)
RIGHT CREW
D81-GB
D3Y(+)
D81-GC
18DKBL
12LTGN
12LTGN
DOOR POD LEFT CREW
18GY
DOOR POD
D81C
12WH
12WH
D81D
DOOR POD
SIGNAL DOOR POD SIGNAL
(2602)
(3209) (2601) (3209)
G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
DOOR POD
DOOR POD
C B C
T3AA(-) D3AA(-) D3CC(-) T3AA(-)
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH
WINDOW A A WINDOW
LEFT CREW
RIGHT CREW
WINDOW B B WINDOW
LOCK C C LOCK
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
F81A
F81E
E81A
F83A
F83E
DOOR POD
E83E
DOOR POD
E81E
E83A
LOAD LOAD
(3201) (3201)
B A A B B A A B
DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK

(3203) (3100) (3100) (3203)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 64 Front Door Windows and Locks (Power) for Crew
64
4.7. HORN, ELECTRIC AND AIR, P. 7

DIAGRAM 4
HORN - ELECTRIC AND AIR
NAVISTAR, INC.
FOR NGV - RH - HDD

ELECTRIC BODY CONTROLLER J1
HORN #1 (1603)
(8303) FWD CHAS / IP
A (1700-21) ELECTRIC
*M85E A85E
E HORN
16GY #M85H 16GY
#M85E 10A2
16GY 16GY
B
%M85-GF %M11-G
16WH 14WH
ELECTRIC @M85-GF @M11-G

HORN #2 12WH 12WH
(8305) &M85-GF &M11-G
FORWARD
16WH 12WH
A GROUND
#MG85J
GROUND (4307)
16GY
ADAPTER
NOTE:
(8803)
B * W/ SINGLE HORN
%M85-GH % W/ DUAL HORN N/ GROUND
@M11-GD A
16WH ADAPTOR
12WH # W/ DUAL HORN
&M85-GH @ W/ HORN W/GROUND ADAPTOR
16WH F & W/ SINGLE HORN N/GROUND ADAPTER
S W/ DUAL HORN W/GROUND ADAPTER
FOR NGV - SS BODY

FWD CHASSIS / IP
ELECTRIC CONTROLLER J1
W/ DUAL (1700-21)
HORN #1 JUMPER CONN 2 (1603)
HORN
(8311) M85E (1704F / 1704M-A4)
A 16GY ELECTRIC
A85EJ A85E HORN
E
16GY 16GY 10A2
M85L M85E
16GY 16GY
B
M85-GB
16WH W/ SINGLE
HORN
GROUND
A
M85M ADAPTER#01
16GY (8800)
B F
M85-GC
16WH
A
ELECTRIC M11-GD
HORN #2 12WH
M11-G
(8312)
12WH
LEFT SIDE DASH MOUNTED

DUAL POST GROUND PLATE
(4307)
CENTER CHASSIS / IP
(1701-32) AIR HORN
AIR HORN N59B A59BJ A59B SOLENOID BODY CONTROLLER J5
E12 (1602)
(9737) 18GY 18GY 18GY AIR SOLENOID#1
1A2
JUMPER CONN 1
A
(1703F / 1703M-B9)
B
N59A-G
14WH AIR SOLENOID
B GROUND ADAPTER
F A (8805)
CHASSIS N59-G
GROUND 12WH
ADAPTER A
N11-GB
(8809)
12WH
GROUND
AT DASH
(9717B)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1703F/1705F. C 70658Y
REMOVED RD 8801. 59974G 02AUG06

AE08056610 007
Figure 65 Horn, Electric and Air
65
4.8. HORN, ELECTRIC AND AIR, P. 8

CHAPTER 4
HORN - ELECTRIC AND AIR (CONT)
NAVISTAR, INC.
AIR HORN
ELECTRIC BODY CONTROLLER J3
HORN (1600)
SWITCH
BODY CONTROLLER J5 ZERO VOLT
DIN6
(1602) REFERENCE
(1620)
A5
A
A9Z
ZVR E3
18GY IP / DCM CLOCK SPRING
A85B
20GY
(1800) (1809)
*(1800 / 1800F) ELECTRIC
E HORN
PANEL
B10 D
LIGHT HORN SWITCH B85B
GND FEED 20
(1029) 18GY
18GY
A9M
ADAPTER (1002-E)
(1003) 2B
20
CH9_15 A85L
18GY
3
1 7 8
A62R
18DKBL
A62-GF 10
18WH AIR
HORN
B11 C
AIR HORN A85K
A85C B85C
A11-GE
SWITCH F8 18
12WH
18GY 18GY 18GY

DIN25
A85C
18GY
N/ CENTER
PANEL SWITCH A4 A
A9AA B9V B9R
ZVR E5 A9V 20
18GY 18GY 18GY
18GY
BODY CONTROLLER J5
(1602)
W/ CENTER PANEL SWITCH

& STEERING WHEEL SWITCH
LEFT SIDE DASH
MOUNTED DUAL POST STUD * W/ 7600 RHD
(1004)
ELECTRIC HORN #1
(8311)
ELECTRIC HORN
FOR NGV - MD M85J
NGV - RH 16GY
NGV - RH - MRD A
M85K
16GY
ELECTRIC B
BODY CONTROLLER J1 M85-GD
HORN
(1603) IP / FORWARD (8301 / 8310) 16WH
CHASSIS
(1700-21)
ELECTRIC A
A85E M85E M85J
HORN E W/ SINGLE
16GY 16GY 16GY
10A2 HORN
M85-GC W/ DUAL HORN

16WH
B
M85-GA M85-GC
16WH 16WH ELECTRIC HORN #2
(8312)
M11-G
12WH
A
M85L
16GY
B
M85-GE
LEFT SIDE DASH MOUNTED 16WH
(4307)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION.REMOVED RD 8800,8801. 59974G 02AUG06

AE08056610 008
Figure 66 Horn, Electric and Air
66
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9

CHAPTER 4
MIRRORS (HEATED, LIGHTED & POWER)
NAVISTAR, INC.
PASSENGER
POWER
MIRROR
HEATER
LIGHT
ATN GND
BODY
AXIS
U/D
AXIS
CONTROLLER J2
L/R
(1604)
PARK MARKER
A B C D F CLEARANCE
E G
G IDENTIFICATION
CLUSTER LAMP
18LTGN
18YL
CONNECTOR PANEL LIGHT 10A17
18BN
16BL
18OR
18RD
18BK
(1500) FEED
(1002)
16BN
A58
DIMR
A BASE 1
OUT2 A62B
5 ADAPTER
PANEL 18DKBL PASS DOOR (1623)
LT A B C D H F J (3003)
D A
BODY A58DB
18LTGN
18LTGN
A78E
D
A78F
18BN
16LTGN
18LTGN
CONTROLLER J1
18DKBL
*A78BB
16LTGN
A62BD
A78B
A78D
(1603) A78-GB
16WH
C
RIGHT A58DA
HEATED 18BN
FUSE F4-B (1013)
MIRROR L
A78V H2 G2
10A15
WINDSHIELD 18LTGN (A12V)
LEFT
RELAY (R) 10A ACCESSORY
HEATED A78A
(1010-R1) RELAY#1
MIRROR H 16LTGN
CH4_9A, (1013 / 1011)
10A16
9B CH3_04
*A78AB A78-GA A11-G A11-GKJ
WINDSHIELD 16LTGN 16WH 10WH 6WH
RELAY (LEFT)
(1019-R2)
(4081)
CH4_9A,9B A B C D E F G H J (LEFT SIDE DASH MOUNTED
DRIVER
20YL
DOOR
(3000)
20BLGN
20WHBL
18DKGN
20YL
18BK
20YL
18RD
20BN
20OR
20WH
18BK
20OR
16BL
MIRROR SW
CONN
DRIVER POWER (254F)
A1 A2 A3 A4 B1 B2 B3 B4
MIRROR
A B C D F E G
AXIS
ATN GND
L/R
AXIS
U/D
20DKBL
20LTGN
20LTGN
20LTGN
20LTGN
20LTGN
A78-G
A78F
A62D
20WH
A78L
A78K
20RD
A78C
A78D
A78A
HEATER
LIGHT
MIRROR SWITCH CONNECTOR

(254M) CH4_9A
* W/ HOOD HEATED
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 67 Mirrors (Heated, Lighted and Power)
67
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) CONT
NAVISTAR, INC.
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
A4
A78-G
DRIVER / PASSENGER
20WH
POWER MIRROR B1
(3000 / 3003) CH4_09 A78A
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
LEFT HEATED MIRROR

FWD HOOD MTD BODY CONTROLLER J1
(8700) (1603)
(1700-64)
M78AC A78AC A78AA LEFT HEATED
A H
16LTGN 16LTGN 16LTGN MIRROR
10A16
DRIVER
HEATED A78AB
MIRROR 16LTGN
(3000)
CH4_09 GROUND ADAPTER
(8800)
E A
M78-GA M78-GC M11-GD

B
16WH 16WH 12WH
M11-G
12WH
RIGHT HEATED MIRROR
FWD HOOD MTD W/ RIGHT SINGLE
W/ DUAL
(8701) HEATED MIRROR
HEATED
MIRROR
M78-GB
B
16WH
M78-GB
BODY CONTROLLER J1
16WH LEFT SIDE DASH
(1603)
MTD DUAL POST
FORWARD CHASSIS / IP GND PLATE
(1700-63) (4307)
RIGHT HEATED
M78BC A78BC A78BA MIRROR
A L
16LTGN 16LTGN 16LTGN 10A15
PASS HEATED
A78BB MIRROR
16LTGN
(3003) CH4_09
300344 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION; REMOVED RD 8801. 61000T 31OCT07 AE08056610 09A
Figure 68 Mirrors (Heated, Lighted and Power)
68
4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, N/HYD

FPB, P. 9B
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM4

CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO DUAL HEATED MOTORIZED MIRRORS W/ HEATED
WINDSHIELD N/ HYD FPB
NAVISTAR, INC.
WINDSHIELD
GROUND
RIGHT
LEFT
3001 3004 3005
A78-G
12BK
A11-GD
10WH
A11-GKJ
6WH
A78-GBH
A78-GC
18WH
18WH
A78C
14BK
A78B
14BK

(4081)
G4 B2 DUAL POST GROUND PLATE)
G3 B1
85 85
WINDSHIELD 87A 87A
87 87 WINDSHIELD
RELAY (LEFT) RELAY (RIGHT)
(1019-R2) (1020-R4)
F10-G3,H4,J4
30 30
86 86
J4 J3 A1 A2
16LTGN
16LTGN
14LTGN
16LTGN
A78AC
A78BC
A78A
A78
FUSE F2-H (1011)
D4 C4 A14TA BATTERY FEED

12RD CH3_03
15A
FUSE F7-F (1016)
B2 A2 A14ND BATTERY FEED
12RD CH3_01
25A
BODY CONTROLLER J1
(1603)
RIGHT HTD A78BA A78BB PASSENGER HEATED MIRROR

MIRROR L
16LTGN 16LTGN (3003) CH4_09
10A15
LEFT HTD A78AA A78AB DRIVER HEATED MIRROR

MIRROR H (3000) CH4_09
16LTGN 16LTGN
10A16
300344 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61000T 31OCT07 AE08056610 09B
Figure 69 Dual Heated Motorized Mirrors with Heated Windshield, N/Hyd FPB
69
4.12. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, W/HYD

FPB, P. 9C

CHAPTER
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO DUAL HEATED MOTORIZED MIRRORS W/ HEATED
WINDSHIELD W/ HYD FPB
NAVISTAR, INC.
WINDSHIELD
GROUND
RIGHT
LEFT
3001 3004 3005
A78-G
12BK
A11-GD
10WH
A11-GKJ
6WH
A78-GC
A78-GBH
16WH
18WH
A78C
A78B
14BK
14BK
(4081)
A2 D4 DUAL POST GROUND PLATE)
A1 D3
85 85
WINDSHIELD 87A 87A
87 87 WINDSHIELD
RELAY (LEFT) RELAY (RIGHT)
(1019-R3) (1010-R1)
F10-A1,C1,C2
30 30
86 86
C2 C1 C3 C4
16LTGN
16LTGN
14LTGN
16LTGN
A78AC
A78BC
A78A
A78
FUSE F2-H (1011)
D4 C4 A14TA BATTERY FEED

12RD CH3_03
15A
FUSE F6-B (1015)
A3 B3 A14ND BATTERY FEED
12RD CH3_01
25A
BODY CONTROLLER J1
(1603)
RIGHT HTD A78BA A78BB PASSENGER POWER MIRROR

MIRROR L
16LTGN 16LTGN (3003) CH4_09
10A15
LEFT HTD A78AA A78AB DRIVER POWER MIRROR

MIRROR H (3000) CH4_09
16LTGN 16LTGN
10A16
U00PMH4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61548C 05SEP08 AE08056610 09C
Figure 70 Dual Heated Motorized Mirrors with Heated Windshield, W/Hyd FPB
70
4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR & W/ 008 RKB
CH3_35
RADIO
1. CIRCUIT A14 IS 4RD
CONNECTION
(1303)
FUSE F2-E (1011)

BATTERY
D1 C1
A86AA A86A A14JF A14J *A14 FEED
RADIO POWER 15
20LTGN 18LTGN 12RD 8RD 6RD CH3_01
10A CH3_35
W/ PREMIUM
TRIM PREMIUM LEFT CONSOLE
ROOF SPEAKER
(2503) (2305M)
8 A
A86H C86H
LEFT FRONT + 2
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 4
20LTGN 18LTGN
W/ PREMIUM RIGHT CONSOLE

TRIM SPEAKER
(2304M)
9 A
A86K C86K
RIGHT FRONT + 1
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 3
20LTGN 18LTGN
LEFT REAR
IP / ROOF SPEAKER
(2000) (2302M)
13 A
A86BA D86B
LEFT REAR + 9
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 11
20LTGN 18LTGN
RIGHT REAR
SPEAKER
(2301M)
5 A
A86DA D86D
RIGHT REAR + 5
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
7
20LTGN 18LTGN
FUSE F4-F (1013)

D2 C2 ACCESSORY
A86 RELAY#1
IGNITION 13 (A12V)
20LTGN (1013 / 1011)
10A CH3_04
A86F CB POWER
18LTGN (2303)
CH4_03
A86-G
GROUND 16 20WH
NEG STUD
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(1004)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 71 Radio (Entertainment), Speakers with 12 Way Conn
71
4.14. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR & N/ 008RKB
RADIO
CH3_35
(1300)
1. * CIRCUIT A14 IS 4RD
ACCESSORY
FUSE F4-F (1013) RELAY#1
A86 D2 C2 (1013 / 1011)
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A
A86F CB POWER
18LTGN CH4_03
FUSE F2-E (1011)
A86A D1 C1 A14JF A14J *A14 BATTERY
RADIO MEMORY 7 FEED
18LTGN 12RD 8RD 6RD
10A
CH3_01
REAR TURNS CH3_35
PANEL ADAPTER
(1625)
M J
CLUSTER
A62E A62 DIMR OUT1
6 4 CONNECTOR
PANEL LIGHT 18DKBL 18DKBL PANEL LT (1500)
BASE 1
ADAPTER
(1623)
B A
PARK MARKER BODY
A54D A58 CLEARANCE
PARK LIGHTS 3 G CONTROLLER J2
18BN 16BN ID LAMP (1604)
10A17
J1939(+) 1 A86A(+)
20YL DRIVER
DISPLAY
A86A(-) (2224)
J1939(-) 2 CH4_27A
20LTGN
W/ PREMIUM
TRIM
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN
+ RIGHT CONSOLE
6 B - SPEAKER
A86L C86L
RIGHT FRONT - 12 (2304M)
20LTGN 18LTGN
PREMIUM
ROOF
W/ PREMIUM (2503)
TRIM
8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+ LEFT CONSOLE
7 B - SPEAKER
A86J C86J (2305M)
LEFT FRONT - 14
20LTGN 18LTGN
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+ RIGHT REAR
4 B - SPEAKER
A86EA D86E (2301M)
RIGHT REAR - 10
20LTGN 18LTGN
IP / ROOF
(2000)
13 A
A86BA D86B LEFT REAR
LEFT REAR + 15
20LTGN 18LTGN SPEAKER
+
(2302M)
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
NEG STUD
A86-G (1004)
GROUND 8
18WH LEFT SIDE
DASH MOUNTED
DUAL POST
GND STUD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 72 Radio (Entertainment), Speakers with 16 Way Connector
72
4.15. 2–WAY RADIO, P. 12

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 2 - WAY RADIO
NAVISTAR, INC.
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
A4
A13FC
12PK
2-WAY RADIO BATT RADIO

BATTERY FEED FUSE POSITIVE CONN
A3 N14HB A B N14HC
+ 10RD 10RD
20A
N14HC
10RD
BATT RADIO
NEGATIVE CONN
C3 N14-GD N14-GD
- 10WH 10WH
2 WAY RADIO
E3 B A IP / ENGINE
CONNECTION
FUSE F9-A (1018)
(6334)
G3 A13FM E1 F1
12PK
5A
A11-GAP
A11-GAP
16LTGN
16LTGN
A14HC
16WH
16WH
A86P
A14HF
A86P
16RD
16RD
HEAT SHRINK
B A C 2-WAY
2-WAY
2-WAY RADIO
RADIO
RADIO BAT POS
OVERHEAD MTD BAT IGN
BAT NEG (1913)
2 WAY RADIO (1919)
(1914)
CONNECTION
(6900)
FLOOR MOUNTED
2-WAY RADIO
CONNECTIONS
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 73 2–Way Radio
73
4.16. WINDSHIELD WIPER, P. 13

CHAPTER 4
WINDSHIELD WIPER
NAVISTAR, INC.
BODY CONTROLLER J2
(1604)
WIPER MOTOR
(4500)
WINDSHIELD
A82 WIPER POWER
C/B A
16GY 10A20
A
B+ A82D A82E
16GY 18GY
B
PRK A82V
WV50V 16GY
A
2.2uFx2
C
GND A82-G A11-GKJ
14WH 6WH
4.4uH x3
D
HIGH A82K
16GY
LEFT SIDE CAB
E GROUND
LOW A82L (4081)
16GY (LEFT SIDE DASH
MOUNTED
DUAL POST GROUND
PLATE)
A82M
16GY
A82N
16GY
WIPER HIGH / LOW WIPER POWER
BODY CONTROLLER J4
RELAY RELAY
(1601)
(1012) (1012)
WINDSHIELD G3 G1
WIPER
85 86 86 85
HIGH / LOW A82H J4 J2
SPEED E6 18GY
RD2 (LSD)
G4 G2
87 87
H4 J3 A82P J1 H2
16GY
87A 30 30 87A
WINDSHIELD
WIPER POWER A82F
E7
RD1 (LSD) 18GY
IP / DCM TURN SIGNAL

BODY CONTROLLER J3 **(1800 / 1800F) SWITCH
(1600) (1800) (1810)
C9 8
WIPER SW 'O' A82A B82
A9 20GN
DIN10 20GY 18GY
11 WIPER 0
C1
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
20RD
B1 5
WIPER SW '2' A82C B82B WIPER 1
A11
DIN12 20GY 18GY
20OR
A4 7 WIPER 2
A9AA A9V B9V B9S
E5 20WH
ZVR 18GY 18GY 18GY 18GY
* W/ HTD WIND SHIELD

W/ BERGSTORM
** W/ 7600 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 74 Windshield Wiper
74
4.17. WASHER PUMP, P. 14

CHAPTER 4
NAVISTAR, INC.
WASHER PUMP
IGNITION RELAY#1
(1011 / 1013)
CH3_05 TURN SIGNAL DCM / IP
SWITCH @@(1800F / 1800)
(1810) (1800) BODY CONTROLLER J3
(1600)
(A13FC)
12 A5 WASHER PUMP
B87A #A87A #A87B
20YL A15
18GY 18GY 20GY DIN16
*A87A *A87B
WASHER 6 B11-GAA A3 20GY 20GY WASHER FLUID
20WH 18WH #A87C LOW SWITCH
A8
FUSE F4-H (1013) 18GY DIN9
@@A87MB
C4 D4 18GY
*A87MB W/ FLUID
@@A87DB
@@A87EA
*A87EA
18GY
A87DB
10A LEVEL
18GY
18GY
18GY
18GY
#A87KA
18GY
A11-GS A11-GA
10WH 18WH
#A87BA
18GY
JUMPER CONN 1
JUMPER (1703M / 1703F)
BODY
NEG STUD CONN 3
D8 C6 CONTROLLER
(1005) (1705F / JUMPER CONN 3
J5
LEFT SIDE 1705M-A8) (1705M / 1705F-B10)
(1602)
DASH MOUNTED
@@A9BBJ @@A9BJ @@A9B
DUAL POST
18GY 18GY 18GY
GROUND PLATE
#A9BB A9B E7 ZVR
@@A87MBJ
18GY 18GY
@@A87DBJ
@@A87EAJ
18GY
18GY
18GY
@@A9J
18GY
18GY
A9
IP /
FORWARD
CHASSIS 17 18 19 20
IP / CENTER
(1700)
CHASSIS
59 58 41 13
M87C
18GY
(1701 /
1701F)
M9BB
18GY
WASHER
FLUID 1
M87KA
M87BA
16GY
18GY
**N87EA
LEVEL
@N87EA
N87MB
N87DB
N87DB
N87MB
18GY
18GY
18GY
18GY
18GY
18GY
SENSOR
16GY
N9
(W/ MD 2
OPTIONAL)
(4022)
RIGHT 1 1 SS
UC WASHER
LEVEL LEVEL ISOLATED GROUND
SENSOR
2 2 SENSOR ADAPTER
(9748) (9746) (8802)
**N87HA
18GY
@N87H
18GY
1 2 1 2 1 2
D
NOTE:
* - W/ SS, W/ RH - MRD,
W/ RH - HDD
# - W/ MD
WASHER PUMP RIGHT UNDER @ - W/ SS, W/ RH - MRD
WASHER PUMP
(W/ MD) CAB WASHER PUMP ** - W/ RH - HDD
(W/ SS / RH - MRD)
(4021) (W/ RH - HDD) @@ - W/ 7600 RHD
(9745)
(9747)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED: RD 1703M/1703F,C 70658Y
1705M/1705F, 7600 TO TITLE. 59974G 31AUG06 AE08056610 014
Figure 75 Washer Pump
75
4.18. SWITCH PACK OPTIONAL GAUGE PACK, P. 15

CHAPTER 4
NAVISTAR, INC.
SWITCH PACK OPTIONAL GAUGE PACK
GAUGE SWITCH PACK

(1512) FUSE F11-A (1020)
BATTERY
A14FF F1 E1 A14HD A14H A14
BATTERY 7 FEED
16RD 12RD 8RD 6RD
5A CH3_01
A5C(+) J1939 SWITCH PACK
J1939(+) 11
18YL ADAPTOR (1101A)
(1026)
A5C(-)
J1939(-) 10 CH3_13A
18GN
A
A11-GJ
GROUND 1 GROUND
18WH
A12FC B
ACCESSORY 8
18LTBL POWER
C
A62S
BACKLIGHT 2 BACKLIGHT
18DKBL
2 GROUNND SWITCH PACK
A11-GSE
GROUND 4 ADAPTER (1101)
18WH
(1003) FUSE F4-K (1013)
1 B
A11-GE A2 B2 A12F
12WH ACCESSORY
ACCESSORY 18LTBL
G2 10A POWER
RELAY#1
NEG STUD (A12V)
(1013 / 1011)
LEFT SIDE
CH3_04
DASH MOUNTED
DUAL POST STUD L C
A62DB BACKLIGHT
(1004) J1708 PRIVATE REAR TURNS 18DKBL CLUSTER CONNECTOR
CH3_11 PANEL
(1500)
BODY ADAPTER
CONTROLLER J5 (1625) J
A62 DIMR OUT1
(1602) 4
18DKBL PANEL LT
SW DATA
LINK(+)
A3A(+)
SWDL+ E2 D
18DKBL
(J1708+) SW DATA
A3C(+) LINK (+)
SW DATA 18DKBL
LINK(-) E
A3A(-) SW DATA
SWDL- E1
18GY LINK (-)
(J1708-) A3C(-)
18GY) A
SWITCH PACK A11-GKD GROUND
(1101) 18WH
A11-GS
10WH
A
GROUND
B W/ POWER
POWER WINDOWS /
C LOCKS
BACKLIGHT CH3_11
TO PREVIOUS
SWITCH PACK D
SW DATA
LINK (+)
E NEG STUD
SW DATA (1005)
LINK (-) LEFT SIDE
F
ADDRESS DASH MOUNTED
SEL DUAL POST
SWITCH PACK GROUND PLATE
(1101A)
B NOTE:
FOR MULTIPLE SWITCH
ACCESSORY
PACKS, CONNECT 1101
POWER
C OF NEXT SWITCH PACK
TO NEXT BACKLIGHT TO 1101A OF PREVIOUS
SWITCH SWITCH PACK.
PACK OR D
SW DATA CONNECT OPTIONAL GAUGE
OPTIONAL
LINK (+) PACK TO LAST SWITCH
GAUGE PACK
E PACK.
SW DATA
LINK (-)
A
GROUND
F
ADDRESS
SEL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 76 Switch Pack Optional Gauge Pack
76
4.19. ROOF AUXILIARY LOAD, P. 16

CHAPTER 4
ROOF AUX LOAD
NAVISTAR, INC.
ACCESSORY
RELAY#1
(1013 / 1011)
CH3_04
RIGHT FRONT ROOF

LOCATED IN UPPER
RIGHT FRONT ROOF

LOCATED IN UPPER
(A12V)
ROOF AUX LOAD
CONNECTIONS
A2
12LTBL
A12V
D58-GW
14WH
14BN
D58W
FUSE F9-B (1018)

HEAT SHRINK
E2
AUX ROOF / IP A B
(2020 / 2021) 5A
BATTERY
FEED
CH3_01 F2
A14W
6RD
18LTBL
A12-GB
16LTBL
A12X
A12U
16WH
IP MTD ROOF AUX

LOAD SWITCH
(1106)
2B
A14N
8RD
A12Y
18LTBL
D3 D4 3
85
A14NB
12RD
87
18LTBL
AUX ROOF
A12V
RELAY
(1010)
30
86
FUSE F6-B (1015) C4 C3

A12-GC
7
16WH
B3 A3 A12Z
16LTBL
20A
9
A11-GD A12-GD A12-GA
10WH 16WH 16WH
A11-GKJ
J 8
A62U
6WH
18DKBL
DIMR
A CLUSTER
A62B OUT2
5 CONNECTOR
18DKBL PANEL
(1500)
LT
LEFT SIDE CAB GROUND PANEL LIGHT FEED
(4081) (1002)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 77 Roof Auxiliary Load
77
4.20. SATELLITE COMMUNICATION — QUALCOMM IMCT, P. 17

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM IMCT
NAVISTAR, INC.
ANTENNA COMMUNICATION IGNITION

UNIT SHIELDED CABLES BATTERY
RELAY#1
FEED
(1011 / 1013)
CH3_01
CH3_05
(DU_TX+) W 24 WHVT 4 (DU_YX+) IGNITION
A14W
RELAY#2
6RD
(A13FC)
(DU_RX+) R 24 WHOR 1 (DU_RX-) (1012 /
1014)
CH3_05
W/ BOTH RT SIDE
(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)
(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)
A14M
8RD
G4
FUSE F4-G (1013)

(DU_VCC) C 18 WHYL 8 (DU_VCC)
A13FC
WARNING
12PK
(DU_VCC) D 18 WHGN 9 (DU_VCC)
(DU_GND) E 18 WHBK 5 (DU_GND)
FUSE F2-F (1011)
A14MC
C3
12RD
(A13FB)
(DU_GND) F 18 WHGY 6 (DU_GND) 10A
(NC) D3
7
SHIELDED
A13B
18PK
CABLES C2
IMCT SYSTEM QUALCOMM QUALCOMM
CONNECTOR POWER POWER
WARNING
W/ RT SIDE
A13B
18PK
10A
(2703) (2702 / 1902)
G2
D2
YL
(BAT+) M
A13BH
16YL C C
18PK
D14AF A14AF
YL
16RD 18RD
A13FB
YL
12PK
(BAT+) R
16YL
F F
LIGHTS / GN D62B A62B
G
FUSE F5-J (1014)

RPM 18GN 16DKBL 18DKBL
G B
RIGHT BANK
OPTIONAL
WARNING A1
LIGHTS
(1510)
10A
MESSAGE B1
WAIT
E E
WH D13F A13FG
(IGNITION) A
18WH 16PK 18PK
A A
BN D3AB(+) A3AB(+) J1708
(J1708+/TX) J
18BN 18DKBL 18DKBL PUBLIC
B B DATA LINK
RD D3AB(-) A3AB(-)
(J1708-/RX) K CH3_10
18RD 18GY 18GY
BK
(BAT-) S D D
16BK D11-GG A11-GAA
BK A11-GD
BK 16WH 18WH 10WH
(BAT-) U
A11-GKJ
16BK
6WH
TTRACS B 18BL A (ETRACS)
AXLE L 18OR B (AXLE)

(NOT USED) LEFT SIDE CAB GROUND
(4081)
(PANIC) (LEFT SIDE DASH MOUNTED
PANIC H 18BK A
(NOT USED) DUAL POST GROUND PLATE)
18GY (LOOP)
18GY (LOOP)
ADHESIVE HEATSHRINK SLEEVE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 78 Satellite Communication — Qualcomm IMCT
78
4.21. SATELLITE COMMUNICATION — TRIPMASTER, P. 18

CHAPTER 4
SATELLITE COMMUNICATION - TRIPMASTER
NAVISTAR, INC.
HEAD LIGHT
BATTERY W/ TRIPMASTER &
FEED N/ SNOWPLOW
CH3_01
A52AB LEFT HEADLIGHT
18YL TURN / SIGNAL
HARNESS
A14W
6RD
A53AB (8001)
18YL CH9_12
FUSE F2-F (1011)
C2 D2
A14M A14MC
8RD 12RD
10A C1 A1
85 TRIPMASTER HEADLIGHT
INPUT RELAY
TRIPMASTER DATA
A53ABA
87 (1019)
18YL
RECORDER
TRIPMASTER DATA MAX
CONNECTION
30
(827) 86
A2 C2
A
A14SD
+12V BATTERY 18RD 18RD
A53-G
18GY
F
SWITCH 2(LIGHT) 18YL A50S
18YL
C
A11-GSD A11-GSH A11-GD
GROUND 18GY 10WH
18WH 18WH
A11-GKJ
E
A3AC(-)
6WH
J1708(-) 18BK
18GY J1708
D PUBLIC
A3AC(+) CH3_09
J1708(+) 18BK 18DKBL

(4081)
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
B FUSE F5-J (1014)
IGNITION A13SD
18PK
18PK B1 A1 A2 G2
A13FB
(A13FB)
G 12PK
A70EA 10A
SWITCH 1(BRK) 14OR 18OR
BRAKE PRESSURE
SWITCH DCM / IP
(1825) (1800)
C D1
B70R
18OR
D D2
B70CD A70DA
18GY 18GY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 79 Satellite Communication — Tripmaster
79
4.22. COMPUTER PREWIRED — XATA SYSTEM, P. 19

CHAPTER 4
COMPUTER PREWIRED - XATA SYSTEM
NAVISTAR, INC.
J1708
DATA LINK
PUBLIC
CH3_10
FUSE F2-F (1011)

BATTERY A14MC C2 D2
A14W A14M
FEED 12RD
6RD 8RD
CH3_01 10A
BRAKE PRESSURE SW DCM / IP

(1825) (1800)
A3BE(+)
A3BE(-)
20DKBL
20GY
C D1
B70R *A14EB
18OR 18RD
D D2
B70CD
18GY
A11-GD
10WH
A3BE(-)
A3BE(+)
18DKBL
A11-GMA
A14EA
18GY
16RD
16WH
*A14EBA
18RD
XATA MODULE
XATA A D C B (1910)
A11-GKJ
6WH
A11-GXN
8WH
DISPLAY CABLE
ANTENNA GROUND
RD
WH
GN
BK
NEG
STUD

(4081)
J1708(-)
POWER
J1708(+)
E1
GROUND
BRAKE
XATA APPLICATION MODULE (XAM) / MOBILE APPLICATION SERVER (MAS)/XATA

INTERFACE MODULE
* W/ MAS & XAM MODULES
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 80 Computer Prewired — XATA System
80
4.23. CADEC GPS SYSTEM, P. 20

CHAPTER 4
CADEC GPS SYSTEM
NAVISTAR, INC.
IGNITION
RELAY#2
(1012 / 1014)
CH3_05
BATTERY
FEED
CH3_01
(A13FB)
A14W
6RD
A11-GD A11-GKJ
10WH 6WH
A2
A11CE-G
A14M
16WH
8RD
FUSE F5-J (1014)

A13FB A1 B1
12PK LEFT SIDE CAB GROUND
10A (4081)
FUSE F2-F (1011) (LEFT SIDE DASH MOUNTED
A14MC C2 D2 DUAL POST GROUND PLATE)
12RD
10A
A13CE
16PK
A14CE
A3CE(+)
16RD
18DKBL
J1708 PUBLIC
DATA LINK
A3CE(-) CH3_10
18GY
CADEC GPS
CONNECTOR A B C D E CADEC
(830) J1708 (+/-)
(73)
D3CE(-)
B
18GY
D3CE(+)
18DKBL A
D11CE-G
D14CE
D13CE
16RD
16PK
16RD
CADEC CADEC
CONNECTOR#1 CONNECTOR#3
(74) (76)
D13CE1 D13CE3
A A
16PK 16PK
D14CE1 D14CE3
B B
16RD 16RD
D11CE1-G D11CE3-G
C C
16WH 16WH
CADEC
CONNECTOR#2
(75)
D13CE2
A
16PK
D14CE2
B
16RD
D11CE2-G
C
16WH
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 81 Cadec GPS System
81
4.24. SATELLITE COMMUNICATION — MOBILEMAX, P. 21

CHAPTER 4
SATELLITE COMMUNICATION - MOBILEMAX
NAVISTAR, INC.
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
G4
A13FC
12PK
W/ BOTH RT FUSE F4-G (1013)
IGNITION
RELAY#2
(1012 / 1014) MOBILEMAX
CH3_05 POWER / IP
C3
CONNECTOR
(1242)
10A
D3 MOBILEMAX B A E G F D C
DISCRETE
A13B
18PK
(1243 - B)
(A13FB)
SIDE WARNING
BATTERY
A13B
18PK
FEED
A3AB(-)
A3AB(+)
A11-GGB
18DKBL
A11-GGA
A14AH
A14AF
A13FG
CH3_01
18GY
18RD
18RD
18WH
18PK
18WH
18DKBL
A62B
A13BH
18PK
A14W
6RD
W/ RT SIDE
WARNING
A H
A11-GD
RIGHT BANK
MESSAGE
10WH
OPTIONAL
WAIT
WARNING
A14M
8RD
LIGHTS
(1510)
J1708 PUBLIC
FUSE F2-F (1011) DATA LINK
C2 D2 CH3_10
A14MC
A11-GKJ
12RD
10A
6WH
FUSE F5-J (1014)

A1 B1
A2 A13FB
12PK
10A
LEFT SIDE GROUND STUD

(4081)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 82 Satellite Communication — MobileMax
82
4.25. SELF CONTAINED AIR SEAT, P. 22

CHAPTER 4
NAVISTAR, INC.
SELF CONTAINED AIR SEAT
BATTERY
FEED
CH3_01
A14W
6RD
HEATED SEAT
DRIVER SEAT
PASSENGER A B B
POWER A
(1935)
(1918)
A14F
8RD
A11-GR
A14C
12RD
12WH
#A11-GP
#A14B
14WH
12RD
*AH
14RD
12WH
*AD
A14FE
12RD
#A11-GN
*A11-GN
12WH
14WH
FUSE F7-E
(1016)
A1 B1
#A14A
12RD
10A
*A14A
14RD
A11-G
10WH
A11-GKJ
6WH
# SELF CONTAINED AIR SEAT W/ PASSENGER SEAT

* SELF CONTAINED AIR SEAT N/ PASSENGER SEAT

(4081)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 83 Self Contained Air Seat
83
4.26. HEATED SEATS, P. 23

CHAPTER 4
NAVISTAR, INC.
HEATED SEATS
HEATED SEAT DRIVER SEAT

PASSENGER A B POWER B A
(1935) (1918)
IGNITION
RELAY#3
(1012 / 1014)
A105-GA
16LTGN
&A105-GB
@A105-G
A105A
CH3_05
&A105B
16WH
16LTGN
18LTGN
@A105
18WH
16WH
(A13FA)
G4
16LTGN
&A105
A4
A13FA
12PK
FUSE F7-G (1016)
#A105-G
A3
16WH
A13FR A13FT A3 B3
12PK 12PK
*10A OR 20A
A11-G
10WH
A11-GKJ
6WH
*10A - DRIVER SEAT

20A - DRIVER SEAT AND PASSENGER SEAT
& HEATED SEAT W/ PASSENGER SEAT
@ HEATED SEAT N/ PASSENGER SEAT

(4081)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 84 Heated Seats
84
4.27. AWARE SYSTEM, P. 24

CHAPTER 4
NAVISTAR, INC.
AWARE SYSTEM
TELEMATICS 1
(1J)
FUSE F7-E (1016)
A14A B1 A1 A14F A14W

A14FE BATTERY FEED
BATTERY 1 8RD
16RD 12RD 6RD CH3_01
10A
FUSE F5-J (1014)

B1 A1 A2 IGNITION RELAY#2
A13AA A13FB
IGNITION 3 (A13FB) (1012 / 1014)
16PK 12PK
10A CH3_05
A11-GL A11-G A11-GKJ

CHASSIS-G 12 10WH 6WH
18WH TELEMATICS ALERT SWITCH
(9994)
A5H(+)
A11-GN
J1939'+' 9
18WH
18YL J1939
ADAPTER LEFT SIDE CAB GROUND
A5H(-) CH3_13 (4081)
J1939'-' 10 (LEFT SIDE DASH MOUNTED
18GN
7 9
5 AOUT1
PMM OUT1
18WH
W/ ALERT SWITCH & PANEL LIGHT FEED
BODY BUILDER 3 (1002)
A9V 8 K
18GY A62A
18GY
VOLTAGE
A9V A9VB
REFERENCE 11
18GY 18GY 2B A
GROUND CLUSTER CONNECTOR
(1500)
A9VA DIMR
18GY OUT2
A62B
5
W/ ALERT 18DKBL PANEL
18GY
A9VA
SWITCH LT
W/ BODY
BUILDER
IP / FORWARD FORWARD / TELEMATICS AWARE
VOLTAGE VEHICLE CONTROLLER
A6VDC CHASSIS CENTER CHASSIS
REFERENCE 4 (SEE NOTE)
18GY (1700) (9300)
+5V DC
53 2
M9VA N9VA
TELEMATIC 2 D
18GY 18GY
(2J)
52
1
M6VDC N6VDC
ANALOG AA6 B
6 18GY 18GY
IN 6 18GY
55
3
AA2 MA2 NA2
ANALOG 4 F
18GY 18GY 18GY
IN 2
57 4
ANALOG AA4 MA4 NA4
5 G
IN 4 18GY 18GY 18GY
58 5
ANALOG AA5 MA5 NA5
7 H
IN 5 18GY 18GY 18GY
56 6
ANALOG AA3 MA3 NA3
8 18GY I
IN 3 18GY 18GY
54 7
AA1 MA1 NA1
ANALOG 9 J
18GY 18GY 18GY
IN 1
59 8
ANALOG A11-GM M11-GM N11-GM
K
GROUND 10 18WH 18GY 18GY
A3H(+)
J1708'+' 1
18DKBL J1708 PUBLIC
DATA LINK
A3H(-) CH3_10
J1708'-' 2
18GY
NOTE: HARNESS SUPPLIED WITH BLUNT CUT CIRCUITS
AND HAVE HEAT SHRINK
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 85 Aware System
85
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COLLISION AVOIDANCE SYSTEM - EATON VORAD
NAVISTAR, INC.
VORAD CPU CONN

(1227M)
EATON VORAD CONN#2

(1231)
J
A5AG(+) A5AK(+)
J1939(+) D7
18YL 18YL J1939
DATA LINK
K
A5AG(-) A5AK(-) CH3_13
J1939(-) D8
18GN 18GN BODY
CONTROLLER J1
(1603)
C RIGHT FRONT
A73J A57NA A57A
RIGHT TURN C15 A TURN
18LTBL 18OR 16OR SIGNAL
10A4
EATON VORAD CONN#1

(1230F) FUSE F5-F (1014)
IGNITION
A D2 C2
A67E A67E RELAY#2
IGNITION C1 (A13FB)
18LTBL 16LTBL (1012/1014)
10A
CH3_05
G
A98EV(+) A98VE(+)
J1708(+) C7
18DKBL 16BK
J1708 PUBLIC
H DATA LINK
A98EV(-) A98VE(-)
J1708(-) C8 CH3_09
18GY 16BK
B
POWER A67-GA A67-G A67-G A11-G
C2
GROUND 16WH 16WH 16WH 10WH
A11-GKJ
A67-GB
16WH
6WH
VORAD CPU GND

(GROUND LOCATED IN SPLICE
(4081)
CONNECTOR BEHIND CENTER PANEL)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 86 Eaton Vorad Collision Avoidance System
86
4.29. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26

CHAPTER 4
COLLISION AVOIDANCE SYSTEM - EATON VORAD
(CONT)
NAVISTAR, INC.
VORAD CPU CONN J1939 SPLICE VORAD

EATON VORAD CONN#2 DRIVER DISPLAY
(1227M)
(1231) (1228)
E
A73U A73U
POWER D3 D
18LTBL 16LTBL
F
A73V A73V
DC RTRN D4 C
18LTBL 16LTBL
G
A73W A73W
V BUS(+) D5 B
18LTBL 16LTBL
H
A73X A73X
V BUS(-) D6 A
18LTBL 16LTBL
VORAD SIDE DISPLAY

(1229)
D
SSD,ROUT A73P A73P
C16 4
18LTBL 16LTBL
A
A73M A73M
RSS C13 16LTBL
18LTBL
B
SSD,SS A73N A73N A73S
GND C14 3
18LTBL 16LTBL 16LTBL
A73T
2
16LTBL
IP / FWD FWD CHASSIS / VORAD RIGHT

16LTBL
A73R
CHASSIS CENTER HARNESS SIDE SENSOR

(1700) (9300) (1240F)
40 10
M73M N73M B
EATON VORAD CONN#1 16LTGN 16LTBL
(1230F) 39 9
M73R N73R
A
16LTGN 16LTBL
K 41 11
SSD,SS A73L A73L A73AF M73AF N73AF
PWR C12 16LTBL C
18LTBL 16LTBL 16LTBL 16LTGN
EATON VORAD
ANTENNA ASSY
(8900)
C A67D 26
A67D M67D
POWER C3 16LTBL 4
18LTBL 16VT
D 24
A67C A67C M67C
PC RTRN C4 3
18LTBL 16LTBL 16VT
E 38
A67B A67B M67B
V BUS(+) C5 16LTBL 2
18LTBL 16VT
F 37
A67A A67A M67A
V BUS(-) C6 1
18LTBL 16LTBL 16VT
IP / DCM
(1800) BRAKE PRESS SWITCH
*(1800 / 1800F) (1825)
J D2 D
A70CD A70CD B70CD
BRAKE C9
18OR 16LTBL 16GY
FUSE F5-D (1014)

IGNITION RELAY#3 G4 H4 D1 C
A70R B70R
(1012 / 1014) (A13FA) 18OR 18OR
CH3_05
10A * W/ 7600 RHD
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 60782A 19AUG10 AE08056610 026
Figure 87 Eaton Vorad Collision Avoidance System
87
4.30. DRIVER DISPLAY, P. 27

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY
NAVISTAR, INC.
CAT ENGINE
FUSE F11-A (1020)
IGNITION
BATTERY E1 F1
A14 A14H A14HD RELAY#2
FEED
6RD 8RD 12RD (1012 / 1014)
(A13FB)
CH3_01
5A CH3_05
ENGINE DISPLAY
CAT
(1556)
A14SE PANEL LIGHT FEED

1 18RD G2
(1002)
FUSE F5-F (1014) CLUSTER
A13SE D2 C2 CONNECTOR
3 B A
18BK (1500)
10A
DIMR
A62BB A62B OUT2
4 5
18DKBL 18DKBL PANEL
LT
A3BC(-) GND ADAPTER
5
18GY (1003)
J1708 PUBLIC
DATA LINK
6 A3BC(+) CH3_10
18DKBL 2 1
A11-GSE A11-GE
2
18WH 12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
ISM ENGINE
FUSE F11-A (1020) IGNITION
BATTERY F1 RELAY#2
A14 A14H A14HD
FEED (1012 / 1014)
6RD 8RD 12RD
CH3_01 5A CH3_05
(A13FB)
ENGINE DISPLAY
CUMMINS
(1557)
A14SE PANEL LIGHT FEED

B G2
18RD (1002)
FUSE F5-F (1014) CLUSTER
D2 C2 CONNECTOR
A13SE
C B A
18PK (1500)
10A
DIMR
A62BB A62B OUT2
F 5
18DKBL 18DKBL PANEL
LT
A3BC(-) GND ADAPTER
D
20GY CONNECTOR
J1708 PUBLIC
(1003)
DATA LINK
A3BC(+) CH3_10
E
20DKBL 2 1
A11-GSE A11-GE
A
18WH 12WH
LOOP BACK
CONNECTION LEFT SIDE
(1558) DASH MOUNTED
DUAL POST STUD
A11-GAJ
A
18WH
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 88 Driver Display
88
4.31. DRIVER DISPLAY INTERFACE (DID), P. 27A

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DISPLAY, DRIVER INTERFACE (DID)
NAVISTAR, INC.
DRIVER INTERFACE
DISPLAY
(2224)
FUSE F9-B (1018)
F2 E2
A12SE ACCESSORY
ACCESS 3 (A12V)
20LTBL CH3_04A
10A
FUSE F7-E (1016)
B1 A1
A14DD A14NF A14F BATTERY FEED
BATT(+) 1 20RD 12RD 8RD CH3_02
10A
A86A(+)
J1939(+) 6 RADIO
20YL
CONNECTION
A86A(-) (1300)
J1939(-) 7 CH4_11
20LTGN
NS16
A10AB A10AE GROUND
GROUND 5 20WH ADAPTER
20WH
(1003)
BATT(-) 2 A10AA
20WH
DRIVER DISPLAY
I/O MIC
(2225)
GROUND 15 A10AD
20WH
10 A10AC
AUX_SHIELD
20WH
A5C(-)
J1939(-) 16 J1939 PUBLIC
20LTGN
(1026)
A5C(+) CH3_13A
J1939(+) 8 20YL
11 A86GA
L_AUX_IN 7
20LTGN
12 A86GB RADIO
R_AUX_IN 10
20LTGN CONNECTION
(1302)
A86GC
AUX_COM 13 9
20LTGN
A86GD
AUX_ON/OFF 14 11
20LTGN
ZERO VOLT
A9AD REFERENCE
ZERO VOLT 1 (1620)
20GY
CH3_28
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 89 Driver Display Interface (DID)
89
4.32. BACK-UP CAMERA, P. 28

CHAPTER 4
NAVISTAR, INC.
BACK-UP CAMERA
IGNITION BACK-UP MONITOR

RELAY#2 CONNECTION
(1012 / 1014) (9999)
CH3_05
GROUND
SIGNAL
SUPPLY
1 3 4
(A13FB)
GB12RD
GB12BK
18LTGN
GB12-G
18RD
18BK
BACK-UP
A B C MONITOR CONNECTION
FUSE F5-F (1014)
(6901)
A67-GA
18GY
A67F
18WH
A67H
18GY
C2
GROUND ADAPTER
(1003)
10A
10
D2
1
TURN SIGNAL A11-GE
12WH
ADAPTER
(400) CH9_01,02
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 60782A 21MAR07 AE08056610 028
Figure 90 Back-Up Camera
90
4.33. SATELLITE COMMUNICATION — QUALCOMM MCT, P. 29

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM MCT
NAVISTAR, INC.
IGNITION
RELAY#1
BATTERY
(1011 / 1013)
FEED CH3_05
CH3_01
(A13FC)
A14W
6RD
IGNITION
RELAY#2
(1012 /
1014)
G4
A14M
W/ BOTH RT SIDE
CH3_05
8RD
A13FC
12PK
FUSE F4-G (1013)
WARNING
FUSE F2-F (1011)
A14MC
12RD
C3
(A13FB)
COOMUNICATION
10A
CONNECTOR UNIT
(2701G) D3
C2
QUALCOMM
A13B
18PK
QUALCOMM POWER
14QC POWER CONN (2700 / 1902) 10A
BATTERY
A13B
18PK
B
16RD (2701)
(+) D2
G2
C C
14QA D14AF A14AF
A13BH
BATTERY A 14QB
18PK
(+) 16OR 16RD 16RD 18RD
W/ RT SIDE
A13FB
12PK
WARNING
A F
WARNING 62QA D62B A62B
F
FUSE F5-J (1014)

LIGHT 16LTGN 16DKBL 18DKBL
H A
RIGHT BANK
OPTIONAL
WARNING
LIGHTS A1
(1510)
10A
MESSAGE B1
WAIT
B E
IGNITION 13QA D13F A13FG
E
POWER 16DKBL 16PK 18PK
D D
GROUND 11-GQA 11GQ D11-GG A11-GAA A11-GD
C 16WH
16WH 16WH 18WH 10WH
A11-GKJ
GROUND 11-GQB
6WH
D
16WH

(4081)
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 91 Satellite Communication — Qualcomm MCT
91
4.34. SATELLITE COMMUNICATION — QUALCOMM MCT WITH MVPC KEYBOARD,

P. 30

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM
IMCT W/ MVPC KEYBOARD
NAVISTAR, INC.
BATTERY
FEED
CH3_01
A14W
6RD
A14F
8RD
MVPC FEED
(1338)
FUSE F7-E (1016)
A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A
B
E4 BK A11-GMV A11-GD
16WH 10WH
A11-GKJ
6WH

(4081)
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 92 Satellite Communication — Qualcomm MCT with MVPC Keyboard
92
4.35. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 31

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SATELLITE COMMUNICATION - QUALCOMM TMCT
NAVISTAR, INC.
TERRESTRIAL
COMMUNICATION
UNIT ANTENNA CABLE
(TCU) CONNECTOR
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
ACCESSORY CABLE
CONNECTOR
SHIELDED CABLES
(AUX_TX) 17 22 ORBK (AUX_TX)
(AUX_RX) 5 22 BKWH (AUX_RX)
(AUX_GND)
(AUX_GND) 18 22 VT
(PANIC) 4 22 GNBK (PANIC)
(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR
(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD
(GPIN2)
(GPIN2) 21 22 WHBK
(GPIN3) 9 22 WHYL (GPIN3)
(GPOUT2)
(GPOUT2)11 22 GNWH
(GPOUT3) 23 22 BLWH (GPOUT3)
22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
DISPLAY CABLE JACKET TO PIN 22 WITH HEATSHRINK
CONNECTOR SLEEVING
(DU_RX+) 1 WH
(DU_RX-/RX) 2 BL 3 (DU_TX)
(DU_TX-/TX) 3 BK 2 (DU_RX)
(DU_TX+) 4 WH
(DU_GND) 5 RD 5 (DU_GND1)
(DU_GND) 6 GN 6 (DU_GND2)
GY
(BAT+) 7 YL 7 (BAT+)
OR
(DU_5V) 8 VT 8 (CU_AWAKE)
(DU_5V) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 93 Satellite Communication — Qualcomm TMCT
93
4.36. SATELLITE COMMUNICATION — QUALCOMM TMCT, P. 32

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SATELLITE COMMUNICATION - QUALCOMM TMCT (CONT)
NAVISTAR, INC.
BATTERY IGNITION
FEED RELAY#1
CH3_01 (1011 / 1013)
CH3_05
A14W
6RD
(A13FC)
IGNITION
RELAY#2
(1012 /
1014)
CH3_05
A14M
8RD
W/ BOTH RT SIDE
G4
A13FC
12PK
FUSE F4-G (1013)
WARNING
(A13FB)
FUSE F2-F (1011)
A14MC
12RD
C3
10A
TERRESTRIAL
COMMUNICATION C2 D3
UNIT
A13B
18PK
(TCU) QUALCOMM G2
POWER CABLE QUALCOMM POWER 10A
CONNECTOR POWER
CONNECTOR
(2700M / 1902)
W/ RIGHT
(2701F) D2
A13B
18PK
WARNING
YL B C
D14QA
A13FB
SIDE
A14AF
A13BH
12PK
18PK
(BTRY+) 1 18YL 16RD 18RD
YL
(BTRY+) 14 18YL
C F
FUSE F5-J (1014)

(MESSAGE GN D62QA A62B
12
LIGHT) 22GN 16RD 18DKBL
RIGHT BANK H A
OPTIONAL
WARNING A1
LIGHTS
(1510)
10A
MESSAGE
B1
WAIT
A D13QA E
WH A13FG
(IGN) 12
22WH 16PK 18PK
E A
BR D3EP(+) A3AB(+) J1708
(J1708+) 2
22BR 18DKBL 18DKBL PUBLIC
F B DATA LINK
RD D3EN(-) A3AB(-)
(J1708-) 16 22RD 18GY 18GY CH3_10
D D
BK D11-GQ A11-GAA A11-GD
(BTRY-) 24
18BK 16WH 18WH 10WH
BK
A11-GKJ
(BTRY-) 25
18BK
6WH
SHIELDED CABLES

(4081)
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 94 Satellite Communication — Qualcomm TMCT
94
4.37. AIR SHIELD LIGHT, P. 33

CHAPTER 4
AIR SHIELD LIGHT
NAVISTAR, INC.
AIR SHIELD LIGHT

CONNECTIONS
(LOCATED IN UPPER (LOCATED IN UPPER

RIGHT REAR ROOF) RIGHT REAR ROOF)
18WH
18BK
HEAT SHRINK
BK
WH
AIR SHIELD
LIGHT CONNECTOR A B
(5117)
18WH
18BK
WH
BK
AUX ROOF / IP A B
(2022 / 2021)
A58-GC
18WH
A58C
18BN
A68A
16BN
A11-GD
10WH
A11-GKJ
6WH
F
TAIL
LIGHTS
10A18
BODY
CONTROLLER J2
(1604) LEFT SIDE GROUND STUD
(4081)
CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 95 Air Shield Light
95
4.38. AWARE II, P. 34

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AWARE II
NAVISTAR, INC.
AWARE II J1
(1973)
FUSE F7-E (1016)
B1 A1
A14NN A14FE A14F A14W BATTERY FEED
BATTERY 1 12RD
18RD 8RD 6RD CH3_01
10A
FUSE F5-D (1014)

A13N IGN RELAY #3
IGNITION 2 (A13FA)
20PK (1012 / 1014)
H4 G4
10A CH3_05
A5K(+)
CAN1-HI 13
18YL J1939 ADAPTER
CH3_13
A5K(-)
CAN1-LOW 7
18GN
GROUND ADAPTER
(1008)
12
BATT A98NN A11-GNA
20
RETURN GND 18WH 18WH
BATT A98NM 1
14
RETURN GND 18WH A11-G
10WH
RIGHT SIDE
(DASH MOUNTED
BATT DUAL POST GROUND
8 OPEN
BACK-UP PLATE)
A3BN(+)
J1708(A) + 21 20DKBL J1708 PUBLIC
(1660 / 1661)
A3BN(-) CH3_10
J1708(B) - 22
20GY
CAN GND 18 OPEN
CAN2 LOW 26 OPEN
CAN2 HI 19 OPEN
NO DATA 10 NOT USED WITH ESC VEHICLES

LOGGED
(HSD 2)
300299 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 50378D 17DEC07 AE08056610 034
Figure 96 AWARE II
96
4.39. AWARE II, P. 35

CHAPTER 4
AWARE II (CONT)
NAVISTAR, INC.
GROUND ADAPTER
(1008)
13 1
A11-GN
AWARE II J1 18WH
(1973)
A11-G
10WH
8 WAY
INTERCONNECT
(9994A) TELEMATICS ALERT SWITCH
(9994)
OPEN D
HSD 3 4
CHAS GND1
16WH
RIGHT SIDE
C
DRIVER ALERT 7 9 (DASH MTD
A98NL PWM OUT1
3 DUAL POST
INDICATION 20GY 18GY
(HSD 1) GND PLATE)
A
A11-GL 3 10
VREF GND1
GND REF 12
20WH 18GY
8
B 2B
A98NS AD6
DRIVER ALERT 15 20BK 18GY
SWITCH
(ANALOG I/P 6)
E
PANELLGT PANEL LIGHT
18DKBL FEED
(1002)
K
A62N
18DKBL
CLUSTER CONNECTOR
(1500)
DIMR A
OUT2 A62B
5
HSD 4 PANEL 18DKBL
HSD 4 11 BLUNT CUT
20GY LIGHT
HSD 5 BLUNT CUT

HSD 5 5
20GY
HSD 6
HSD 6 6 BLUNT CUT
20GY
HSD 7
HSD 7 24 BLUNT CUT
20GY
HSD 8
HSD 8 23 BLUNT CUT
20GY
ANA 5
ANALOG I/P 5 9 BLUNT CUT
20GY
ANA 7
20GY
5V REF1
5V REF 25 BLUNT CUT
20GY
ANA 8
20GY
NOTE: BLUNT CUT CIRCUITS W/ 08RHE

DRIVER ALERT SWITCH W/ 08RHD
300299 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 97 AWARE II
97
4.40. AWARE II, P. 36

CHAPTER 4
AWARE II (CONT)
NAVISTAR, INC.
AWARE II J2
(1974)
NO CONN 9 OPEN
NO CONN 2 OPEN
NO CONN 1 OPEN
NO CONN 8 OPEN
VREF GROUND 10 3 OPEN
VREF GROUND 11 10 OPEN
USB HOST (D-) 7 OPEN
USB HOST (D+) 13 OPEN
USB HOST (VBUS) 6 OPEN
USB HOST (GND) 12 OPEN
USB HOST SHIELD 5 OPEN
USB DEV (D-) 26 OPEN
USB DEV (D+) 19 OPEN
USB DEV (VBUS) 25 OPEN
USB DEV (GND) 18 OPEN
USB DEV SHIELD 24 OPEN
NO CONN 20 OPEN
NO CONN 14 OPEN
NO CONN 21 OPEN
NO CONN 15 OPEN
J1850-VPW 22 OPEN
J1850-GND 16 OPEN
RS 232 DATA
23 OPEN
FROM WAVECOM
RS 232 DATA 17 OPEN

TO WAVECOM
J1850-PWM 11 OPEN
BUS -
J1850-PWM 4 OPEN
BUS +
300422 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 98 AWARE II
98
4.41. AWARE II, P. 37

CHAPTER 4
AWARE II (CONT)
NAVISTAR, INC.
AWARE II J3
(1975)
5V REF2
+5V REF 26 BLUNT CUT
18GY
5V REF3
18GY
5V REF4
18GY
5V REF5
+5V REF 1 BLUNT CUT
18GY
ANA 9
ANALOG 9 6 BLUNT CUT
20GY
ANALOG 2 3 OPEN
ANALOG 3 4 OPEN
ANA 4
ANALOG 4 5 20GY BLUNT CUT
ANALOG 1 2 OPEN
ANA 10
20GY
ANA 11
20GY
NO CONN 9 OPEN
GDREF 1
V-REF GROUND 27 BLUNT CUT
20GY
RS 232 TX(1) 32 OPEN
RS 232 RX(1) 31 OPEN
RS 232 CTS(1) 22 OPEN
RS 232 RTS(1) 23 OPEN
NOTE: BLUNT CUT CKTS W/ 08RHE
300299 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 50378D 03JAN08 AE08056610 037
Figure 99 AWARE II
99
4.42. AWARE II, P. 38

CHAPTER 4
AWARE II (CONT)
NAVISTAR, INC.
AWARE II J3
(1975)
GDREF 2
V-REF (GND) 29 BLUNT CUT
20GY
GDREF 3
20GY
RS 232 TX(2) 34 OPEN
RS 232 RX(2) 33 OPEN
RS 232 CTS(2) 24 OPEN
RS 232 RTS(2) 25 OPEN
GDREF 4
18GY
GDREF 5
20GY
GDREF 6
20GY
GDREF 7 BLUNT CUT

V-REF (GND) 28
20GY
GDREF 8
20GY
11 5V REF6
+5V REF BLUNT CUT
20GY
5V REF7
20GY
5V REF8
20GY
NO CONN 14 OPEN
NO CONN 15 OPEN
NO CONN 16 OPEN
NOTE: BLUNT CUT CKTS W/ 08RHE
300422 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 100 AWARE II
100
4.43. SEATBELT AND SEAT SENSOR, P. 39

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SEATBELT & SEAT SENSOR
NAVISTAR, INC.
FRONT FRONT
DRIVER DRIVER PASSENGER PASSENGER CENTER CENTER
SEATBELT SEAT SEATBELT SEAT SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH
(2997) (2996) (2999) (2998) (3000) (3001)
A B A B A B A B A B A B
D11-GAA
D11-GGA
D11-GCA
D11-GJA
D11-GHA
D11-GBA
D11-GJ
D11-GC
D11-GG
D11-GA
D11-GB
D11-GH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
ROOF IP (1) 18WH

SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8996)
A11-GJA
A11-GAA
A11-GBA
A11-GGA
A11-GHA
A11-GCA
A11-GH
A11-GA
A11-GC
A11-GJ
A11-GB
A11-GG
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
SEATBELT
GROUND SEAT
ADAPTER INDICATOR
(8995) (8999)
CH3_36 CH4_41
(8882)
CH4_44
U00PMH4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 101 Seatbelt and Seat Sensor
101

DIAGRAM 4
NAVISTAR, INC.
SEATBELT & SEAT SENSOR (CONT)
REAR REAR
LEFT REAR LEFT REAR RIGHT REAR RIGHT REAR CENTER CENTER
SEATBELT SEAT SEATBELT SEAT SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH
(2995) (2994) (2993) (2992) (2990) (2991)
A B A B A B A B A B A B
D11-GLA
D11-GDA
D11-GMA
D11-GKA
D11-GEA
D11-GFA
D11-GK
D11-GE
D11-GD
D11-GF
D11-GL
D11-GM
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
ROOF IP (1)
SEAT
1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8996)
A11-GMA
A11-GDA
A11-GKA
A11-GEA
A11-GLA
A11-GFA
A11-GE
A11-GF
A11-GD
A11-GL
A11-GM
A11-GK
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
2GROUND (8999)
ADAPTER CH4_41
(8995) (8882)
CH3_36 CH4_44
U00PMH4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

102

DIAGRAM 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SEATBELT & SEAT SENSOR (CONT)
NAVISTAR, INC.
SEATBELT
SEAT INDICATOR
(8999)
A11-GM
18WH 7
A11-GF 6
18WH
ROOF IP (2) A11-GL

SEAT CONNECTION 18WH 8
(8997)
CH4_40 A11-GE
18WH 5
A11-GK
9
18WH
A11-GD
4
18WH
A11-GJ
18WH 10
A11-GC 3
18WH
ROOF IP (1) A11-GH

11
SEAT CONNECTION 18WH
(8996)
CH4_39 A11-GB
18WH 2
A11-GG
12
18WH
A11-GA
1
18WH
GROUND-SEAT & A11-G

SEATBELT (8995) 1
18WH
CH3_36
FUSE F7-E A14R

(1016) 2
18RD
CH3_02
A13P
IGN_RELAY #3 3
20PK
CH3_08
A3D(+) 4
20DK BL
J1708 PUBLIC(+)(1660)
J1708 PUBLIC(-)(1661)
A3D(-)
CH3_09 5
20GY
A5D(+)
6
J1939 SPLICE 18YL
(1025)
CH3_13 A5D(-)
7
18GN
(8998)
SEATBELT
DATA RECORDER
U00PMH4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

103
4.46. INTENTIONALLY LEFT BLANK, P. 42

CHAPTER 4
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
310820 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 INITIAL RELEASE. A 70658Y
70658Y 12OCT10 AE08056610 042
Figure 104 Intentionally Left Blank
104
4.47. DRIVERS AND PASS SEAT BELT ALARM, P. 43

CHAPTER 4
DRIVER & PASS SEAT BELT ALARM
NAVISTAR, INC.
BODY CONTROLLER J2 DRIVER SEAT

(1602) BELT ALARM
(1112)
A
SEAT BELT A79A A79B
ALARM F9 18GY 18GY
C
ZERO VOLT E3 A9BC
REF 18GY
18GY
A9Z
ZERO VOLT PASS SEAT

REF BELT ALARM
(1620) (1113)
A A
A79C
18GY
J C
A9BB A9BD
18GY 18GY
U00BPH4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 65456F 19NOV09 AE08056610 043
Figure 105 Drivers and Pass Seat Belt Alarm
105
4.48. SEAT BELT AND SEAT SENSOR, P. 44

DIAGRAM 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SEATBELT & SEAT SENSOR
NAVISTAR, INC.
SEATBELT
SEAT INDICATOR
(8882)
A11-GM
18WH 8
A11-GF 5
18WH
ROOF IP (2) A11-GL

SEAT CONNECTION 18WH 9
(8997)
CH4_40 A11-GE
18WH 4
A11-GK
10
18WH
A11-GD
3
18WH
A11-GJ
18WH 7
A11-GC 6
18WH
ROOF IP (1) A11-GH

11
SEAT CONNECTION 18WH
(8996)
CH4_39 A11-GB
18WH 2
A11-GG
12
18WH
A11-GA
1
18WH
J1939 A5D(+)
VDR DISPLAY 8
SPLICE 18YL
(2000N)
(1025)
CH3_13 A5D(-)
5
18GN
A
2 A5A A5A 6
18GN 18GN
B
A5B A5B
1 7
18YL 18YL
C
A11AA A11AA A11A
3 12
18WH 18WH 18WH
D
A14AA A14AA A14A
4 10
18RD 18RD 18RD
(8883)
IP/ROOF
GROUND-SEAT &
SEATBELT (8995) A11-G
(8881)
CH3_36 18WH
SEATBELT
A14AB
DATA RECORDER
IGN_RELAY #3 18RD
CH3_08
U00OND1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 106 Seat Belt and Seat Sensor
106
12V CHARGING + CRANKING SYSTEM (CHAPTER 5)

5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
I6 / V8 ENGINE W/ MANUAL TRANSMISSION
W/ CH3_34 KEY SWITCH

- A14/4RD FUSE F3-A (1012) (1100)
BATTERY FEED
A14 A14P A14PB
CH3_01 BATT
6RD 8RD 12RD
CH3_34 D1 C1
10A
BATTERY
ALTERNATOR FEED
CH3_01
18RD
A15
R
CH3_34 OFF
CH3_35 S IGN ACC
G B A B D C
K2
N/ ROCKER START
K14H
2RD
K2-G
87A
A17H W/ ROCKER START
30
SEE NOTE
16PK (I6 ONLY)
START RELAY
SEE NOTE (1010) A4 A17BA ROCKER START SW
16PK (1105) CH5_08
87
B3
LEFT SIDE
A17A
18PK
ENGINE FUSE F5-E (1014)
IGNITION
BLOCK D1 C1
B4 (A13FB) RELAY #2
GROUND
86
CH3_05
10A
85
A17C
16PK
A17M
18PK
FUSIBLE A3 BODY CONTROLLER J3

K11-GL
LINKS (1600)
2WH
CLUTCH
SWITCH
IP / B4
INPUT
ENGINE AIN4
LEFT SIDE (1702) 16 18 15
DASH MTD
DUAL POST BODY CONTROLLER J5
GND PLATE (1602)
K17C
16PK
K17K
18PK
*K17F
16VT
BATTERIES A9AA
2/ORD E5 ZVR
18GY
A17HB
18GY
18PK
A17B
A97A
18PL
18PK
A9V
K17E
18PK
1/ORD
+ + B
B S S
S IP / DCM
M D7 D8 C11 A4
1/OBK (1800)
- - B
2/0BK
@(1800 / 1800F)
G
B96A
18PL
B17J
18PK
B17H
18PK
A
18GY
B9V
*K17B
K17M
18PK
18PK
THERMAL
2/0BK
OVERCRANK
(6304)
W/ THERMAL
B9VB
18GY
OVERCRANK
PROTECTION
LEFT SIDE FRAME GND

ECM CLUTCH SWITCH
(LOCATED AT LEFT FRAME A B C D
(6020) (1807)
RAIL NEAR STARTER) *KECI
ENGINE 18VT
1200 OHM
1200 OHM
CRANK K17L
7
INHIBIT 18PK
N/ THERMAL OVERCRANK
START PROTECTION
65
ENABLE
RELAY
NOTES:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
* W/ V8 ENGINE WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
@ W/ 7600 RHD FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION, W/7600 RHD TO NOTES. 59974G 29AUG06 AE08056611 001
Figure 107 I6 / V8 Engines with Manual Transmission
107
5.2. STARTING & CRANKING CAT, W/ EURO IV ISM ENGINE & IBB ENGINES W/
MANUAL TRANSMISSION, P. 2

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING & CRANKING CAT, W/ EURO IV ISM
NAVISTAR, INC. ENGINE & IBB ENGINE W/ MANUAL TRANSMISSION
BATTERY FEED,DUAL MEGA FUSE TO CAB
FUSE F3-A KEY SWITCH
(1012) (1100)
A14 A14P A14PB
6RD 8RD 12RD
D1 C1 BATT
GND ADAPTER 10A
(1003)
1 5
A14/4RD
18RD
A15
W/ SINGLE MEGA FUSE
CH3_34
A17-GW
OFF
A11-GE
18WH
12WH
S IGN ACC
CAB
A B D C
POWER
STUD
START RELAY
(1010)
A17H
87A
N/ ROCKER START
30
ALTERNATOR 16PK
LEFT SIDE A4
R DASH MOUNTED A17H ROCKER START SWITCH
K14H
DUAL POST STUD 16PK (1105) CH5_08

2RD
87
B3
G B W/ ROCKER START
BLOCK TYPE
K2
RD B4
FUSE
200A
86
BODY
85
SEE NOTE CONTROLLER J3
A17C
16PK
A3
K2-G
(1600)
WH
FUSIBLE CLUTCH
LINKS SWITCH
B4
INPUT
SEE NOTE IP / ENGINE W/IBBE
AIN4
(1702-16)
ENGINE BODY
LEFT SIDE JUMP W/ THERMAL CONTROLLER J5
GROUND START OVERCRANK (1602)
STUD PROTECTION
@18PK
K17
2/ORD
A9AA
W/IBBE E5 ZVR
3/ORD 18GY
*K17
16PK
18PL
A97A
A17D
A17A
18PK
18PK
18GY
A9V
@18PK
#16PK
@18PK
#16PK
K17D
K17
B
B S S
1/ORD
+ + IP / DCM
S (1800 / 1805)
K17D
18PK
M
D7 D8 C11 A4 **(1800 / 1800F)
A
1/OBK
- - 2/0BK
B
18GY
G
B9V
2/0BK
BATTERIES
B96A
18PL
THERMAL OVERCRANK CAT (6304)

K11-G
B17H
B17J
18PK
18PK
4WH
THERMAL OVERCRANK IBBE (6316M)

2/0BK
2WH
W/ CAT ACERT
B9VB
18GY
C13 RHD &

W/ 7600 RHD
LEFT SIDE CLUTCH SWITCH

A B C D
DASH MTD (1807)
DUAL POST LEFT SIDE
GND PLATE FRAME GROUND
1200 OHM
1200 OHM
(LOCATED AT LEFT FRAME

RAIL NEAR STARTER)
NOTE:
* N/ THERMAL OVER CRANK & W/ EURO IV ISM ENGINE
** W/ 7600 RHD
# W/ CAT C11/C13 2007 & W/2007 ISM & W/ EURO IV ISM ENGINE
@ W/ CAT ACERT C13 RHD & W/ISM EPA-98
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL (W/ IBBE)
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS (W/ IBBE)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED EURO IV NOTE TO J 92477E
THE NOTES FIELD. 59974G 03AUG06 AE08056611 002
Figure 108 Starting & Cranking CAT, w/ Euro IV ISM Engine & IBB Engines w/ Manual Transmission
108
5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
I6 / V8 ENGINE W/ ALLISON TRANSMISSION
CH3_34 -
KEY SWITCH
A14/4RD
FUSE F3-A (1012) (1100)
BATTERY
FEED A14 A14P A14PB
CH3_01 8RD 12RD BATT
6RD D1 10A C1
CH3_34
BATTERY
18RD
ALTERNATOR FEED
A15
OFF
CH3_01
S IGN ACC
R CH3_34
CH3_35 D C
A B
G B
N/ ROCKER START
K2 START RELAY
A17H
K14H
2RD
(1010)
16PK
W/ AUTO NEUTRAL
87A
A17 CRANK INHIBIT RELAY
30
SEE NOTE 18PK
K2-G
(1019) CH11_17
A17BA ROCKER START SWITCH
16PK (1105) CH5_08
SEE NOTE B3 A4
87
A17A
18PK
W/ ROCKER START
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
86
GROUND A3
85
CRANK INHIBIT RELAY
A17C
16PK
18PK
A17M
A17QR
K11-GL
FUSIBLE 18PK (1019) CH11_17

2WH
LINKS
A104CC HOOD SWITCH

18DKBL (8805) CH10_14
W/ V8 ENGINE
IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK
K17F
16VT
BATTERIES
K17M
K17M
K17K
18PK
18PK
18PK
1/ORD 2/ORD
+ + W/ V8 ENGINE
B
B S S
ECM
S N/ THERMAL
1/OBK M (6020M)
- - OVERCRANK
B PROTECTION
START
7 ENABLE
G A K17L RELAY
18PK
THERMAL
W/ THERMAL
OVERCRANK
2/0BK
OVERCRANK
2/0BK
(6304)
PROTECTION
LEFT SIDE FRAME GND

RAIL NEAR STARTER)
NOTE:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 109 I6 / V8 Engines with Allison Transmission
109
5.4. CAT, CUMMINS AND IBB ENGINES WITH ALLISON TRANSMISSION, P. 4

CHAPTER 5
STARTING & CRANKING CAT,
NAVISTAR, INC.
CUMMINS & IBB ENGINE W/ ALLISON TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY
A14 A14P A14PB (1100)
FEED
CH3_01 6RD 8RD 12RD D1 BATT
CH3_34 10A C1
CH3_34 -
A14/4RD GND ADAPTER
18RD
1
A15
(1003) 5
OFF
S IGN ACC
A17-GW
A11-GE
W/ ROCKER START A B
12WH
18WH
D C
START RELAY
(1010) N/ ROCKER START
LEFT SIDE
DASH MOUNTED
87A
A17H
30
DUAL POST STUD
16PK
ALTERNATOR A4 A17H ROCKER START SWITCH
16PK (1105) CH5_08
R SEE NOTE
87
B3
W/ REMOTE START STOP
A104CC HOOD SWITCH
18DKBL (8805) CH10_14
G B B4
K2 A17R
86
AUTO NEUTRAL LIGHT RELAY
CAB RD 18PK
85
(1019) CH11_17
POWER
A3
A17C
16PK
STUD W/ AUTO NEUTRAL

K2-G
WH
2X12BL
FUSIBLE A92#141 IP / ENGINE
LINKS 18TN (1702)
W/ EATON XMSN
K14H
SEE NOTE
1RD
16 20 EATON GEN 3
TCM CONNECTOR
ENGINE (7105)
BLOCK
BLOCK TYPE
GROUND W/ IBBE
START
*K17
16PK
JUMP
200A
FUSE
K17B
2/ORD
START 32 ENABLE
18PK
STUD RELAY +
W/ IBBE
3/ORD
3/ORD ALLISON TCU CONN
BATTERIES W/ISM ENGINE
16PK
18PK
18PK
K17D
16PK
K17D
K17
K17
B (7150F/7150F2(IN CAB))
B S S W/CAT ENGINE/ IBBE
+ 1/ORD
+ (7150/7151(IN CAB))
S
M
A K92#141
41 NEUTRAL
18TN START
1/OBK 2/OBK
- - B LEFT SIDE
G
FRAME GROUND
2BK (LOCATED AT
THERMAL
W/ THERMAL LEFT FRAME RAIL
N14AZ
OVERCRANK
10RD
K11-G
OVERCRANK NEAR STARTER)

4WH
CAT (6304)
2WH
PROTECTION IBB (6316M) CAT TCM / IBB TCM

2/0BK (7150/7151(IN CAB))
ALLISON XMSN ISM TCM
ECU CONN (7104F) (7150F/7150F2(IN CAB))
A
10A
(9260-A) B
N92-G K92-G K92#109
14WH 9 GROUND
LEFT 12WH 18GY
SIDE B K92#169
CAB 69 GROUND
(9261-A) 18TN
GND A
N14BB N92A K92A170 K92#170 70 BATTERY +
NOTE: 10RD 12RD 14RD 18PK
* N/ THERMAL OVERCRANK
K92#110 10 BATTERY +
18PK
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 27JUL06

AE08056611 004
Figure 110 Cat, Cummins and IBB Engines with Allison Transmission
110
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION,

P. 5

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING & CRANKING I6 ENGINE
NAVISTAR, INC. W/AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID
KEY SWITCH
W/CH3_34 - (1100)
A14/4RD
BATTERY FUSE F3-A (1012) BATT
FEED A14 A14P A14PB
CH3_01 6RD 8RD 12RD D1 10A C1
CH3-34
BATTERY
OFF
18RD
FEED
A15
ALTERNATOR S IGN ACC
CH3_01
CH3_34
R A B D C
CH3_35
SEE
NOTE
G N/ ROCKER START,
B
EATON HYBRID
K14H
2RD
A17H
K2
16PK
W/ EATON HYBRID
87A
A17H
CH3_01
30
START RELAY 16PK
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
K2-G
FUSIBLE B3
87
W/ ROCKER
A17A
18PK
LINKS START (W/ I6)
START ENABLE RELAY
SEE NOTE B4 (1017)
N/ EATON
86
85
87A
A3 HYBRID
LEFT SIDE
30
ENGINE
A17J J1
BLOCK W/HYBRID
GROUND 16PK
A17B
87
18PK
K11-GL
A17HB
G2
A17EB
16PK
16PK
2WH
A17L
85
18PK G1
86
A17C
16PK
A17M
18PK
J2
LEFT SIDE
FUSE F5-E (1014)

DASH MTD CH11_20 A17K
DUAL POST 18PK
GND PLATE 16 18 15 IP / ENGINE
D1
21 20 19 (1702)
2/ORD
10A
EATON TCM
K17K
18PK
K17L
18PK
K17J
16PK
(7909)
K17C
16PK
BATTERIES
C1
K17F
18PK
K17K
18PK
START
1/ORD 4
+ + B S S
B ENABLE RLY-
START
A1
S 32
M ENABLE RLY+
1/OBK B START A13FB

- - 26 ENABLE 12PK
K17M
18PK
A LATCH
G
N/ THERMAL ECM A2
2/0BK
2/0BK
THERMAL
OVERCRANK (6020M)
OVERCRANK
PROTECTION
(6304)
G2
START
W/ THERMAL
65 ENABLE
K17L
18PK
OVERCRANK
(A13FB)
RELAY
PROTECTION
ENGINE
7 CRANK
LEFT SIDE FRAME GND INHIBIT
RAIL NEAR STARTER)
NOTE:
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL
IGN RELAY #2
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS
(1012 / 1014)
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
CH3_05
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 03AUG06

AE08056611 005
Figure 111 I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission
111
5.6. STARTING & CRANKING CAT, W/ EURO IV ISM ENGINE AND IBB ENGINE W/
AUTOSHIFT ULTRASHIFT, P. 6

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING & CRANKING CAT, EURO IV ISM ENGINE
NAVISTAR, INC. & IBB ENGINE W/ AUTOSHIFT ULTRASHIFT
BATTERY FEED FUSE KEY SWITCH (1100)

DUAL MEGAFUSE F3-A
BATT
TO CAB (1012)
A14 A14P A14PB
6RD 8RD 12RD D1 C1
10A
CH3_34
18RD
A15
A14/4RD OFF
W/ SINGLE MEGA FUSE S IGN ACC
ALTERNATOR START RELAY A B D C

(1010)
R N/ ROCKER
87A
SEE NOTE A17H START
30
16PK
G B ROCKER START
A17H
K2 16PK SWITCH (1105)
A4
RD CH5_08
87
B3
W/ ROCKER START
CAB
K2-G
86
POWER SEE NOTE B4
WH
85
STUD
A17K
18PK
A3
A17J
16PK
A17C
16PK
A17L
18PK
FUSIBLE
LINKS
K14H
2RD
IP / ENGINE
(1702)
ENGINE 16 21 19 20
LEFT SIDE FREEDOMLINE XMSN
GROUND JUMP MAIN CONN
BLOCK TYPE
START (7104)
STUD
200A
FUSE
K17-GC
2/ORD
C
16WH
*K17
16PK
EATON GEN3
TCM CONNECTOR
3/ORD (7105)
W/
IBBE START
3/ORD K17B ENABLE
+ 1/ORD
+ 18PK
32
RELAY +
START
K17-GC
4 ENABLE
18WH
RELAY -
@18PK
#16PK
@18PK
#16PK
1/OBK B
K17D
18PK
- -
K17D
B S S
K17
K17C START
18PK 26 ENABLE
S
BATTERIES M LATCH
18PK
A
K17
2/0BK
K11-G
G B W/ IBBE
4WH
2WH
2BK
2/0BK
W/ THERMAL
THERMAL OVERCRANK CAT (6304) OVERCRANK
THERMAL OVERCRANK IBBE (6316M) PROTECTION
LEFT SIDE
FRAME GROUND
LEFT SIDE RAIL NEAR STARTER)
DASH MTD NOTE:
DUAL POST WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
GND PLATE WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 3 - 10RS
* N/ THERMAL OVERCRANK & W/ EURO IV ISM ENGINE
@ W/ CAT ACERT C13 RHD & W/ ISM EPA-98
# W/ CAT C11/C13 2007 & W/ ISM 2007 & EURO IV ISM ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED EURO IV TO NOTESH 92477E
FOR OVERCRANK AND N/OVERCRANK 59974G 29AUG06 AE08056611 006
Figure 112 Starting & Cranking CAT, w/ Euro IV ISM Engine and IBB Engine w/ Autoshift Ultrashift
112
5.7. I6 POWER PACK, P. 7

CHAPTER 5
I6 POWER PACK
NAVISTAR, INC.
ALTERNATOR TERMINATING
FIELD RESISTOR
(9740) (7801L)
A
K1(+)
14RD 120
150A OHMS
B CHARGE
K1(-)
14WH FIELD
C A
A- A+
INVERTER
3 PHASE AC C A
(9743) B
K106C
4OR
3 PHASE AC
(9742)
K5F(+)
K106B
K5F(-)
18YL
18GN
4OR
3 PHASE AC
(9741)
K106A TERMINATING
4OR RESISTOR
(7801R)
A A
K5E(+) K5G(+)
18YL 18YL
OHMS
120
C C
K5E(-) K5G(-)
18GN 18GN
INVERTER
CONNECTOR
(7801F)
INVERTER IGN
(7899) ENGINE / IP
+ - (1702-5) FUSE F5-B (1014)
IGN RELAY #2
A J1939 K13Z A13Z
(A13FB) (1012 / 1014)
18PK 18PK G2
B H2 CH3_05
10A
IGN
C
GFCI
-
STUDS
+ - + INVERTER
BATTERIES
1/0RD + 1/0RD +
150A
1/0BK - 1/0BK -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 113 I6 Power Pack
113
5.8. ROCKER START, P. 8

CHAPTER 5
ROCKER START
NAVISTAR, INC.
START RELAY
ROCKER START A17BA (1010)
SWITCH 16PK CH5_01,03,05
(1105)
FUEL HEATER 2B 3 START RELAY

RELAY A13FJ A17H (1010)
(1018) CH10_23 18PK 16PK CH5_02,04,06
PANEL LIGHT FEED

(1002)
H 8 10
A62T A62-GT A11-G
18DKBL 18WH 10WH
A11-GKJ
6WH
CLUSTER CONNECTOR
(1500)
A DIMR LEFT SIDE GROUND STUD

A62B OUT2 (4081)
5
18DKBL PANEL (LEFT SIDE DASH MOUNTED
LT DUAL POST GROUND PLATE)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 114 Rocker Start
114
FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1

CHAPTER 6
FAN WIRING - I6 / V8 2007 ENGINE
NAVISTAR, INC.
ECM
(6020)
W/ I6 2007 ENGINE
K23B ENGINE FAN

58
FAN RELAY 18WH CONTROL
(1015)
IP / ENGINE
D4 (1702)
85
86
29
C3 A23B
(4111M)
A23C
18TN
18TN
24 A
87
D3 A23A K23A
18TN 18TN
C4 FAN AIR
B SOLENOID
GROUND K23-G
30
87A
ADAPTER 16WH
(6704M)
18TN
F
A23
C
K10-GB
14WH
ENGINE LEFT SIDE

GND STUD
ENGINE / MELROSE
IP / ENGINE (6011)
FUSE F10-A
(1702-1)
(1019)
A97ZB A97Z K97Z K97AY
3
F1 E1 10VT 10VT 10VT 16PL
5A
K97AZ
1
14VT
W/ V8 2007 ENGINE ECM

(6020)
FAN RELAY
(1015) KFAN ENGINE FAN
IP / ENGINE 58
18VT CONTROL
D4 (1702)
85
86
C3 29
A23B
A23C
18TN
18TN (4111M)
D3 24 A
87
A23A K23
18TN 18VT
C4 FAN AIR
SOLENOID
30
B
87A
K11-GCA K23G
10VT 18VT
18TN
A23
ENGINE ECM
(6020)
ENGINE LEFT SIDE
GND STUD
K97AA-B
IP / ENGINE 1
FUSE F10-A 18VT
(1702-1)
(1019)
A97ZB A97Z K97-AE K97AA-D
5
F1 E1 10VT 10VT 18VT 18VT
5A
K97AA-C
3
18VT
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 06SEP06

AE08056612 001
Figure 115 Fan Wiring, I6 / V8 2007 Engines
115
6.2. FAN WIRING, ISM, C11–C13 2007 ENGINES, P. 2

CHAPTER 6
NAVISTAR, INC. FAN WIRING - ISM, C11 - C13 2007 ENGINE
W/ ISM ENGINE
31 PIN INTERFACE
(6025)
FAN CONTROL #K23

12
OUTPUT 16TN
#K23-G
ECM RETURN 13 16WH
FAN
SOLENOID
ECM CONNECTOR
(6000)
(6400)
A
FAN CONTROL *K23
38
OUTPUT 16TN
B
*K23-G
ECM RETURN 29 16WH
NOTE:
* W/ ISM 2007 ENGINE
# W/ ISM EPA-98
W/ CAT ENGINE
ECM CONNECTOR
(*6010) FAN SOLENOID
(#6131M) (6400)
FAN
FAN A SOLENOID
K23
CONTROL 11
16TN
OUTPUT
GND ADAPTER
(6701)
C B
K23-G
16WH
A
K10-GA
12WH
ENGINE BLOCK
GND
(*6303)
NOTE: (#6340)
* W/ C11 / C13 2007
# W/ ACERT C13 RH DR
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 116 Fan Wiring, ISM, C11–C13 2007 Engines
116
6.3. STARTING AID — ETHER START, P. 3

CHAPTER 6
STARTING AID - ETHER START
NAVISTAR, INC.
W/ ISM 2007 ENGINE
ECM CONNECTOR
ETHER START
(6000)
(6550 / 6551)
ETHER BOTTLE
ETHER A CONTROL VALVE
INJECTION 40 K21
SOLENOID 16TN
GND ADAPTER
(6701)
E B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
W/ C11-13 2007 ENGINE
ECM CONNECTOR
ETHER START
(6010)
(6550)
ETHER BOTTLE
ETHER A CONTROL VALVE
K21
INJECTION 10
16TN
SOLENOID
GND ADAPTER
(6701)
D B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056612 003
Figure 117 Starting Aid — Ether Start
117
6.4. SNOW VALVE, P. 4

CHAPTER 6
SNOWVALVE
NAVISTAR, INC.
LEFT BANK OPTIONAL

WARNING LIGHT
(1511)
A
A23M
SNOW VALVE 18TN
H
A23F
18TN
IGN RELAY#3
CH3_05
(A13FB)
SNOWVALVE MODULE
(4120)
A SNOWVALVE
G1
FUSE F5-A
SWITCH
(1014)
(1107)
10A
9
7
B
A23H
DUAL FUNCTION
18TN
H1
REED SWITCH
(NO & NC)
2B
3
C
A23J
18TN A13DA GND ADAPTER
1
18PK (1003)
D
A23K 11
18TN A23-GA
6
5B
CURRENT 18WH
MOTOR PROTECT
4
E
A23L
18TN
8
NC READ
10
SWITCH
1
A11-GE
12WH
PANEL LIGHT FEED
(1002)
LEFT SIDE
C DASH MOUNTED
A62A DUAL POST STUD
18LTBL
CLUSTER CONNECTOR
(1500)
DIMR
A
A62B OUT2
5
18DKBL PANEL
LT
U00DPN4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61759D 12NOV08 AE08056612 004
Figure 118 Snow Valve
118
6.5. SNOW VALVE WITH IBB ENGINE, P. 4A

CHAPTER 6
SNOWVALVE W/ IBB ENGINE
NAVISTAR, INC.
LEFT BANK OPTIONAL

WARNING LIGHT
(1511)
A A23DB
18TN
SNOWVALVE
H
A23C
18TN
SNOWVALVE MODULE
(4120)
A SNOWVALVE
SWITCH
(1107)
9
7
B
A23A
DUAL FUNCTION ZVR
18TN
REED SWITCH (1620)
(NO & NC)
2B
3
C
A23B
C
18TN A9A
1
18GY
D A
A23D A9Z
18TN 18GY
5B
CURRENT
MOTOR PROTECT BODY
E
4
A23E CONTROLLER J5
18TN (1602)
8
NC REED
10
SWITCH
E3 ZVR
A23DC
A11-GA
18TN
IGNITION
18WH
BODY CONTROLLER J3
RELAY
(1600)
(1021/1014)
CH3_07 PANEL LIGHT FEED
A9B
B1 (1002)
18GY
ICON ACCESSORRY
(A13FB)
IDLE HEAT CONTROL C

A62A
R1 (1017) 18DKBL
(1014) A
F5-A A62B
G1 H1 30 18DKBL
A13FB A13A J1 87A H2
12PK 18PK
10A CLUSTER CONNECTOR
G2
87 (1500)
DIMR OUT2
G1 5 PANEL LT
A11-GD
85
J2
18WH
A23H 86
18TN
GROUND ADAPTER
CUSTOMER ACCESSORY#2 (1003)
R2(1019)
10
A11-G
18WH
30 87A H4 A23E
A11-GC J3 A11-GE 1
18TN
18WH 12WH
G4 A23DA LEFT SIDE
87
18TN DASH MOUNTED
DUAL POST STUD
G3 A11-GB
18WH BODY
A23G J4 85 CONTROLLER J1
86
18TN (1603)
LIFT
A23F
J GATE
18TN
10A9
U00RGB4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 64077C 22OCT09 AE08056612 04A
Figure 119 Snow Valve with IBB Engine
119
6.6. STARTING AID — COLD START ASSIST (IBB ENGINE), P. 5

CHAPTER 6
STARTING AID - COLD START ASSIST
(IBB ENGINE)
NAVISTAR, INC.
EIM CONNECTOR 1 COLD START ASSIST

(6561)
(6018) FUEL SOLENOID
K21TN1 1
17 18TN
13
K21B3
COLD START 18TN
ASSIST RELAY 2
(8410)
ENGINE GND ADAPTER

8 (6704A)
K10WH1 B
18WH
A
K10-GB
10WH
K10-GA
10WH
EIM CONNECTOR 2
(6019)
HARNESS GROUND
K21B1
6 18 (LOCATED AT LEFT SIDE
18TN
EIM CONNECTOR 4
(6021)
K21B2
7 18TN 14
COLD START ASSIST
GLOW PLUG
(6584)
K21A2
2 12TN
K21A1
1 12TN
K14A1 K21-FL
3 12BL
8RD
COLD START ASSIST

BATTERY POWER
(6565)
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 120 Starting Aid — Cold Start Assist (IBB Engine)
120
6.7. FAN WIRING — IBB ENGINE, P. 6

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - IBB ENGINE
NAVISTAR, INC.
EIM CONNECTOR 1
(6018) (6400)
W/ 2 SPEED FAN
A
K23
18 16TN
FAN
SOLENOID
B
VARIABLE SPEED
FAN DRIVE 18TN
K23
(6420)
3 K23-G ENGINE GND ADAPTER

16WH (6704A)
W/ VAR SPEED FAN

E
K23-G
1
18TN
A
K10-GB
10WH
K10-GA
10WH
EIM CONNECTOR 2
(6019)
K23C
5 2
18TN
EIM 5V ADAPTER
HARNESS GND
(6706)
(LOCATED AT
LEFT SIDE
D C ENGINE BLOCK
GROUND)
K23A1
2
18TN
LOW COOLANT
LOW COOLANT
SENDER 7000
SENDER 8600
(6407)
(6401)
W/ 8600 W/ 7000
C K34B K34B
C
18TN 18TN
K34D K34D
A 18TN A
18TN
D K34C K34C
D
18TN 18TN
B K34-GA B
18WH
4 2
K34-GA
18WH
EIM 3
(6020)
K23B1
4
18TN
D C
EIM ZVR ADAPTER

(6707)
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

- - ADDED 7600 TO TITLE C 70658Y
Figure 121 Fan Wiring — IBB Engine
121
ELECTRONIC ENGINES (CHAPTER 7)

7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (CAT ENGINES)
NAVISTAR, INC.
W/ ALLISON W/ AUTOSHIFT, ULTRASHIFT &

ECM CONNECTOR GEN4 XMSN
%K3A(+) FREEDOMLINE XMSN
*(6010)
%(6013M) 180KBL
K3BB(+) K3BA(+)
18DKBL 18DKBL
J1708 (+) 8
*K3BA(+)
J1708
18DKBL J1708 PUBLIC
J1708 PUBLIC PUBLIC
DATA LINK DATA LINK
DATA LINK
*K3BA(-) CH3_09 CH3_09
CH3_09
18GY
J1708 (-) 9
K3BB(-) K3BA(-) W/ MANUAL XMSN
18GY 18GY
%K3A(-) AMBIENT AIR
18GY TEMPERATURE
(6714)
1
18 *K41-G
16TN A
2
*K41A B
17 16TN
TCU CONNECTOR
W/ ALLISON GEN4 XMSN (7150 / 7151)
*K92A125 *K92#125 SPEED SENSOR

32 25 SPEEDO
18TN 18TN METER (7600)
W/ MANUAL XMSN A
K47
16GY
B
K47A
33
16GY
GROUND K10A-G
63
14WH
K10B-G K10-G
GROUND 65
14WH 10WH
K10C-G ENGINE ECM
GROUND 67
14WH FUSE (6712)
K10D-G
GROUND 69 K97D B A K97DF
14WH ENGINE BLOCK
10VT 10VT
GROUND
K97DA 40A
BATTERY 48 (6340)
14VT
K97DB N/ ULTRASHIFT
BATTERY 52
14VT ECM BATTERY
BATTERY K97DC FEED MEGA FUSE
53 FUSE
14VT (1002)
F4-D
K97DD ENGINE / IP
BATTERY 55 A97UA (1013)
14RD (1702-37) IGN RELAY #1
*K97F 16PL H4 G4
IGNITION 70 (A13FC) (1011 / 1013)
18VT
IGNITION 10A CH3_05
ADAPTER PACK
(6725)
A
%K97F
18VT
PURGE PUMP B
%K97KA
*(6713)
18VT
%(6714)
ENGINE / IP
FUSE F10-D
(1702-42)
BATTERY
K97FZ A97FZ F4(1019) E4 A14TB A14T A14
1 FEED
14RD 14RD 12RD 8RD 6RD
20A CH3_01
E
2 K10E-G
14WH GROUND
K10-GA A
ADAPTER * W/ CAT C13 2007
12WH (6701)
ENGINE LEFT % W/ CAT ACERT C13 RHD
SIDE GROUND STUD
(6340)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 122 Electronic Engine Controls, Cat Engines
122
7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (CAT ENGINES)
W/ ALL CAT ENGINES
ECM CONNECTOR
(6010) W/ CAT C11/C13 2007 LOW COOLANT
(6013M)W/ CAT ACERT C13 RH DR SENDER
(6403)
K34C
49 D
16TN
K34B
2 C
16TN
K34D
54 A
16TN
K34-GA
B ACCELERATOR
16WH
IP / DCM PEDAL MODULE
ENGINE / IP (1800) (1827)
(1702)
ACCELERATOR 23 B4
K97BA K97B A97B B97Y
POSITION 5 B RETURN
18VT 18VT 18PL 18PL
RETURN
22 C5
ACCELERATOR A97C B97P
K97C SUPPLY
POSITION 4 18PL 18PL A
18VT
SIGNAL 1
28 C4
ACCELERATOR K99B A99B B99V
POSITION 66 C SIGNAL
18VT 18PL 18PL
SUPPLY 1
W/ CAT C11 / C13 2007 ENGINE
ECM CONNECTOR
(6010) HEAT SHRINK
ENGINE / IP
(1702-38)
K47T A47T
36
18GY 18GY
ENGINE BODY BUILDER

ENGINE SPEEDO SIGNAL
(LOCATED BEHIND
CENTER PANEL)
TOPS II XMSN
(7106)
K92N
19 A
16TN
K92P
20 C
16TN
GROUND ADAPTER K92-GA

B
(6701) 16WH
CH3_23
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056613 002
Figure 123 Electronic Engine Controls, Cat Engines (Cont.)
123
7.3. ENGINE BODY BUILDER — REMOTE ENGINE CONTROL (CAT ENGINE), P. 3

CHAPTER 7
ENGINE BODY BUILDER - REMOTE ENGINE CONTROL
(CAT)
NAVISTAR, INC.
(MALE)
ECM CONNECTOR
(6010) REAR THROTTLE CONTROL
(1069)
3 56 58 60
A B C D (FEMALE)
K46A
18GY
K46B
18GY
K46E
18GY
K46D
18GY
K46C
18GY
ENGINE / IP
5 38
(1702)
BODY CONTROLLER J4
A46C
A46D
18GY
18GY
(1601)
PARK BRAKE
A44
F1 RELAY
18GY RD21 (HSD)
D3 C3
85
PARK BRAKE
87
RELAY - R2
(1015)
30
86
C4 D4
A44-G A11-GD
18WH 10WH
A11-GKJ
6WH

(4081)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056613 003
Figure 124 Engine Body Builder — Remote Engine Control (Cat Engine)
124
7.4. ELECTRONIC ENGINE CONTROLS (ISM 2007 / EURO IV ENGINE), P. 4

CHAPTER 7
ELECTRONIC ENGINE CONTROLS
(ISM 2007/EURO IV ENGINE)
NAVISTAR, INC.
W/ EURO IV ISM ENGINE
K97DB
12VT
ECM POWER CONNECTION
(6001)
BATTERY A A
FEED STUD K14AF
ECM POS
10RD
K97DB ECM FUSE BATTERY
BATTERY 4 (6712) FEED
12VT 30A
B B (1207)
K97DA K14
BATTERY 3 10RD
12VT
K10-G ENGINE LEFT

GROUND 1 SIDE GROUND
12WH
K10-GB
12WT
K3BB(+) K3BA(+)
ECM CONNECTOR
18DKBL 18DKBL W/ FREEDOMLINE
(6000)
K3BA(+) XMSN
K3BB(+)
18DKBL
18DKBL
J1708 (+) W/ MANUAL &
DATALINK 10 ALLISON XMSN
K3BA(+)
18DKBL J1708 PUBLIC J1708
J1708 PUBLIC
DATA LINK DATA LINK
DATA LINK
CH3_09 CH3_09
K3BA(-) CH3_09
18GY
J1708 (-)
20
DATALINK
K3BB(-) K3BA(-) W/ AUTOSHIFT AND
18GY 18GY ULTRASHIFT XMSN
K3BB(-) K3BA(-)
18GY 18GY
K5D128
18YL
W/ MANUAL XMSN
J1939 (+) K5B(+)
46 W/ ALLISON XMSN
DATALINK 18YL
K5S(+)
18YL J1939
J1939 J1939
DATA LINK
DATA LINK DATA LINK
K5S(-) CH3_15 CH3_15 CH3_15
18GN
J1939 (-) K5B(-)

47 18GN
DATALINK W/ AUTOSHIFT &
K5D108 ULTRASHIFT XMSN
18GN
COOLANT MODULE
(1378) CH7_06
K97FB
18VT
N/ ULTRASHIFT
ENGINE / IP
(1702-37) FUSE F4-D (1013)
K97FA A97UA IGN RELAY#1
IGNITION K97F (A13FC)
39 (1011 / 1013)
18VT 18VT 16PL H4 10A G4 CH3_05
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED CONNECTOR 1207, F 92477E
CIRCUITS K97DB, K10-GB & EURO IV NOTES 59974G 28JUL06

AE08056613 004
Figure 125 Electronic Engine Controls (ISM 2007 / Euro IV Engine)
125
7.5. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4A

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (ISM ENGINE)
NAVISTAR, INC.
BATTERY
FEED STUD
W/ ISM EPA-98
(1027)
K14AF
10RD
ECM FUSE
(6712)
ECM CONNECTOR
(6014)
A
BATTERY K97AM2
7
18VT
30A
B
BATTERY K97AM3 K14
8
18VT 10RD
K97AM4
BATTERY 17
18VT
BATTERY K97AM5 K97AM1

18
18VT 12VT
W/ AUTO
W/ MANUAL XMSN
SHIFT
K97AM6
BATTERY 28 GEN3 XMSN
18VT
K3BB(+) K3BA(+)
18DKBL 18DKBL
J1708(+) K3BB(+) K3BA(+)
DATA LINK 26 J1708
18DKBL 18DKBL
J1708 PUBLIC PUBLIC
(1660), (1661) (1660),
K3BA(-) CH3_09 (1661)
J1708(-) K3BB(-)
27 CH3_09
DATA LINK 18GY 18GY
K3BA(-)
K3BB(-)
18GY
W/ MAN XMSN 18GY
K5S(+)
J1939(+) 18YL
K5B(+)
DATA LINK 46 J1939
18YL J1939
RESISTER
RESISTER
(7110)
(7110)
J1939(-) K5B(-) CH3_15A
37 CH3_15A
DATA LINK 18GN
K5S(-)
18YL
K3A(+)
J1708(+) 26
18DKBL
J1708 PUBLIC W/ AUTO SHIFT
(1660), (1661) GEN3 XMSN
K3A(-) CH3_09
J1708(-) 27
18DKBL GROUND SPLICE
PACK
(6701)
K97-GA2
GROUND 29
18VT
E
K10E-G
12WH
30 K97-GA3
GROUND 18WH A
K10-GA
12WH
K97-GA4
GROUND 39
18VT
GROUND 40 K97-GA5 K97-GA1

18VT 12WH
ENGINE BLOCK
K97-GA4 GROUND
GROUND 39 18VT (6340)
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 126 Electronic Engine Controls, ISM Engines
126
7.6. ELECTRONIC ENGINE CONTROLS (ISM 2007 / EURO IV ENGINE)(CONT.), P. 5
CHAPTER 7
ELECTRONIC ENGINE CONTROLS (EURO IV ISM
NAVISTAR, INC. ENGINE)(CONT)
DUAL ANALOG
ACCELERATOR
(1804)
B A C E F D
* W/ AFTERTREATMENT
# N/ AFTERTREATMENT
% W/ EURO IV ISM ENGINE
B99E
18PL
B99U
18PL
B99W
18PL
18PL
B97Y
B97P
18PL
B99V
18PL
DCM / IP
(1800)
@(1800F / 1800)
ECM CONNECTOR
(6000) B4 C4 C5 B6 C6 B5
ENGINE / IP
(1702)
ACCELERATOR 23
POSITION K97B A97B
23
RETURN 18VT 18PL
ACCELERATOR 28
K99B A99B
POSITION 9
18VT 18PL
SIGNAL 1
ACCELERATOR 22
K97C A97C
POSITION 22
18VT 18PL
SUPPLY 1
ACCELERATOR 24 A99D
K99D
POSITION 35 18VT 18PL
SIGNAL 2
%K97PB
18WH
%K97PA
18VT
#K97N
18VT 29
ECM RETURN *K97PB *K97N A97N
(DPF SNSR) 32 18WH 18VT 18PL
SNSR SUPPLY
*K97PA 30 A97M
(5VDC) 21 *K97M
(DPF SNSR) 18VT 18VT 18PL
#K97M FLEETGUARD
18VT AFTERTREATMEMT
(6704)
SNSR SUPPLY
(5VDC)
K95D
5 (DPF SNSR)
18TN
K95-GB ECM RETURN

CSF DELTA 7 (DPF SNSR)
18WH
PRESS SNSR
CSF DELTA PRESS
SIGNAL K95E
7 6 SNSR SIGNAL
(DPF SNSR) 18TN
(DPF SNSR)
CSF IN TEMP CSF IN TEMP
K95B
(DPF SNSR) 31 2
18TN (DPF SNSR)
ECM RETURN K95-GA ECM RETURN

(DPF SNSR) 33 18WH
4 (DPF SNSR)
DOC IN TEMP K95A DOC IN TEMP

(DPF SNSR) 37 1
18TN (DPF SNSR)
@ W/ 7600 RHD
CSF OUT TEMP K95C CSF OUT TEMP
50 3
(DPF SNSR) 18TN (DPF SNSR)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED EURO IV NOTE TO F 92477E
NOTE BOX (N&W/ AFTERTREATMENT) 59974G 06SEP06 AE08056613 005
Figure 127 Electronic Engine Controls (ISM 2007 / Euro IV Engine) (Cont.)
127
7.7. ELECTRONIC ENGINE CONTROLS, ISM ENGINE, P. 5A
NAVISTAR, INC CHAPTER

ELECTRICAL CIRCUIT DIAGRAM 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (ISM ENGINE) (CONT)
NAVISTAR, INC.
W/ ISM EPA-98
ACCELERATOR
PADEL
(1827)
B A C E F D
18PL
B99U
B99W
18PL
18VT
B99U
B97Y
18PL
B99V
18VT
B97P
18VT
DCM / IP
(1800)
@(1800F / 1800)
ECM CONNECTOR
B4 C4 C5 B6 B5 C6
(6014) ENGINE / IP
(1702)
23
K97Y A97B
49
18VT 18PL
28
K99V A99B
47
18VT 18PL
22
K97P A97C
48
18VT 18PL
30
K99U A97M
3
18VT 18PL
29
K99W A97N
13
18VT 18PL
24
K97Q A99D
10
18VT 18PL
37
K97F A97UA CRANK INHIBIT
38
18VT 16PL RELAY
(1019)
CH11_18
LOW COOLANT
31 PIN
SENSOR
INTERFACE
(6704)
(6025)
D
K34A
5
16TN
A
K34
6 POWER
16TN
C W/ MANUAL XMSN
K34B
7 16TN O/P
MANUAL
B
K34-6 SPEED SENSOR
19 (7602)
16WH
A
MAGNETIC 21 K47
PICKUP VSS(+) 16GY
K47A B
MAGNETIC 22 16GY
PICKUP VSS(-)
@ W/ 7600 RHD
380174 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 03MAY10

AE08056613 05A
Figure 128 Electronic Engine Controls, ISM Engines (Cont.)
128
7.8. ELECTRONIC ENGINE CONTROLS (ISM 2007 / EURO IV ISM ENGINE) (CONT.), P. 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (ISM 2007 & EURO IV ISM ENGINE (CONT)
NAVISTAR, INC.
LOW COOLANT SENSOR COOLANT MODULE

(6401) (1378)
ECM CONNECTOR K34A1 B A

K34
B PROBE
(6000) 16TN 16TN
K34A K34A2
ECM RETURN 42 D GROUND
16TN 16TN
COOLANT K34E
28 C OUTPUT
LEVEL SIGNAL 16TN
ECM CONNECTOR K97FB
(6000) CH7_04 A POWER
18VT
IGNITION SPLICE PACK
*K97FB
(6725) CH7_6A
18GY
W/ ALLISON GEN4 XMSN
K92#125 SPEEDO TCU
25
18TN METER (7150F/
7150F2(IN CAB))
A
MAGNETIC K47D
27
PICKUP VSS(+) 18GY MANUAL SPEED
W/ MANUAL XMSN
K47R SENSOR
B
16GY
(7602)
A
K47E MERITOR G
18GY SPEED SENSOR
MAGNETIC W/ MERITOR G (7601M)
36
PICKUP VSS(-) B
K47S
16GY
* W/ EURO IV ISM ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED CIRCUIT *K97FB F 92477E
TO R/D 1378 & "W/ISM EURO IV" NOTE 59974G 02AUG06 AE08056613 006
Figure 129 Electronic Engine Controls (ISM 2007 / Euro IV ISM Engine) (Cont.)
129
7.9. ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE), P. 6A

CHAPTER 7
ELECTRONIC ENGINE CONTROLS
(EURO IV ISM ENGINE)
NAVISTAR, INC.
ECM CONNECTOR
(6000)
&K3BA(+)
18DKBL
J1708 (+)
*K3BB(+)
DATALINK 10 K3BA(+)
18DKBL 18DKBL ENGINE/IP
(1702)
*K3BB(-) K3BA(-) CH3_9
J1708 (-) 18GY 18GY
DATALINK 20
&K3BA(-)
18GY
ENGINE/IP
AMBIENT AIR (1702)
K41D K41D HVAC
TEMPERATURE 19
18TN 18TN TEMP SENDER
SENSOR 15
(6002)
ECM K41E K41E
33 CH4_4
RETURN 18TN 18TN
18
K5S(+) K5R(+)
J1939 (+) 18YL 18YL ENGINE/IP
DATALINK 46 (1702)
K5S(-) K5R(-) CH3_15
J1939 (-)
47 18LTGN 18LTGN
DATALINK
K3BC(+)
IGNITION 39
18DKBL
K97FA
16GY K5Z(-) K5Z(+)
20LT 20YL
K3BC(-)
18GY
K97FX
10GY
K5V(+)
DEF TANK DEF TANK
18YL
HARNESS HARNESS
CONNECTOR CONNECTOR
K5V(-)
ECM IGNITION (674) (674)
B 18LTGN
FUSE CH7_6B CH7_6B
IGNITION
SPLICE PACK (6712) 30A
(6725) A
A
K14A
12RD EATON
B
K97F GEN3 TCM
18GY CONNECTOR
C (7105)
CH11_6A
E
ENGINE/IP
(1702)
K97FB
18GY
CH7_1
ECA POWER
XMSN FUSE TCM BATTERY
(1002)
(8103) FEED
16PK
K13
(1001)
K14D EATON
COOLANT ECA FUSE
12RD GEN3 TCM
30A
MODULE (8104) B CONNECTOR

(1378) (7105)
K14L A
CH7_08
A
50A
10RD
K14K K14A
10RD B 38 BATTERY+
12RD
DEF TANK
K11-GB K11-GA
HARNESS 36 GROUND
10WH 12WH
CONNECTION
(674) ENGINE
K11-G BLOCK GROUND
CH7_22A C B 12WH (6340)
ECA
* ULTRASHIFT XMSN
(7501)
& MANUAL XMSN
U201462 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 INITIAL RELEASE A 92477E
92477E 25MAR14 AE08056613 06A
Figure 130 Electronic Engine Controls (Euro IV ISM Engine)
130
7.10. ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE)(CONT.), P. 6B
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (EURO IV ISM ENGINE) (CONT.)
NAVISTAR, INC.
ECA POWER
XMSN FUSE TCM BATTERY
(1002)
(8103) FEED
(1001)
K14D EATON
ECA FUSE
12RD GEN3 TCM
ECA
30A
(8104) B CONNECTOR
(7501)
A (7105)
K14L
A
50A
10RD
K14K
C B K14A
10RD 38
12RD
K11-GB K11-GA
B 36
10WH 12WH
ENGINE
K11-G BLOCK GROUND
12WH (6340)
ECM CONNECTOR
DEF TANK (6000)
CONNECTOR CH7_6A
(674) IP/ENGINE
(1702)
10 *K5(+) *K5Z(+) CH3_15
TERM 18YL 20YL
RESISTOR ECM CONNECTOR
&K5(+) &K5T(+) (6000)
(J1939)
9 18YL 20YL CH7_6A
(681)
*K5(-) *K5Z(-)
CH7_22B IP/ENGINE
18LT 20LT
(1702)
&K5(-) &K5T(-) CH3_15
18LT 20LTGN
AFTERTREATMENT
AFTERTREATMENT POWER
6 FUSE
K14 (5500)
(5501C)
16RD K14B K14C
11 12RD 12RD
K14A B A
16RD 30A
1 D
K10
16WH
DEF TANK
INTERCONN 4 E
K95-G
(674) 16WH
CH7_22A B
2
K95
18TN
3 ALT POWER GROUND
K95AF 1 GAUGE
1 AWG SPLICE
18TN STARTER
DELCO 36S1 (6701)
7 POWER
(6305C) K2A-FL (6100G)
10RD
K13A K2B-FL K2
EGP-ENG 18RD 10RD 2RD
INTERCONNECT K2C-FL
(677F/670A) 10RD
8
ENGINE ALT GROUND
OEM BLOCK 1 AWG
1 GROUND
*K5RA(+) 14 PIN DELCO 36S1
20YL (8500) (6321) (6101G)
NOx &K5R(+)
K2-G
(672M) 2 20YL
*K5RA(-) 1WH
CH7_22B
20LT
&K5R(-) 11
3 20LT
K13-GA
12
18BK * ULTRASHIFT XMSN
4
INLET K97A & MANUAL XMSN
1
SENSOR 18TN
(674M) 5
K97-GA
CH7_22B 2
18WH
6
OUTLET K97B
4
SENSOR 18TN
(675M) 7
K97-GB
CH7_22B 3
18WH
U201462 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

92477E 26MAR14 AE08056613 06B
Figure 131 Electronic Engine Controls (Euro IV ISM Engine)(Cont.)
131
7.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
NAVISTAR, INC.
C
N14-GB N97-GG
10WH 10WH
A
N14-G N97-G N97-GD
BATTERY 10WH 10WH 8WH
ECM BAT ECM

NEGATIVE POSITIVE
+ - (9260) ENG ECM FUSE
(9258)
(9261)
C
ECM N14BD A B N14BC
(6020M) 10RD 10RD
40A A
N14AY A B N14BA
10RD 10RD
K97UB K97UA FUSE F4-D
N97AA
40A
10RD
KEY IGN 31
18PL 18VT (1013) ECM POWER
ENG ECM FUSE
CH7_08 RELAY
(9254)
(6022)
IPR PWR K97UD
45 2 K97XB
85
18GY
86
16VT
MAIN K97JA 5
K97J
N97AB
CEC CLEAN
POWER 70
8RD
18PL 18PL POWER AND GROUND
RELAY
(6323)
4
87
K97FA K97F
ECM PWR 1
14PL 10PL
A
K97FB 1 K97X N97AC
K97XA
ECM PWR 3 10VT
14PL 10PL 10RD
87A
30
K97JB
18VT
K97FC
ECM PWR 5 14PL C
K97H N97B
EGR / TURBO 10RD 10RD
POWER RELAY
(6023) B
2 K97HB N97-GC
85
16VT 10WH
86
K97-G
10WH
87
K97A 4
10PL
ECM GND K97-GX
6 1
14WH K97HA
10PL
87A
30
4 K97-GW
ECM GND
14WH
ECM GND K97-GV

2
14WH
ENGINE / MELROSE ECM GND

(6011) (6334-A)
K97-GG N97-GB N97-GA
10WH 10WH 8WH
K97-GB
ACT GND 16
14WH
ENGINE / IP
(1702)
K97-GA
ACT GND 15
16WH
W/ FUEL HEATER
34
FUEL HTR K19BA K19B A19 FUEL HEATER RELAY
9
PWR 14GY 12GY 12GY (1018) CH10_23
K97UC FUSE F11-D(1020)

IPR PWR 2
16PL A97ZC
OPEN
10VT E4 F4
K97AZ
ACT PWR 1
14PL FUSE F10-A(1019)
1 FAN RELAY
K97AY K97Z A97Z A97ZB A23
ACT PWR 3 (1015)
16PL 10VT 10VT 10VT E1 F1 18TN
CH7_10
5A
FUEL HTR K19-G K19-GA

8 FUSE F5-C(1014)
GND 14GY 12GY ACCELERATOR
A97ZA A99E PEDAL MODULE
ENGINE LEFT 10VT 18PL (1804) CH7_08
SIDE GROUND G3 5A H3
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 132 Electronic Engine Controls, I6 Engines
132

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY
K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
K5B(-) CH3_16
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
IP / DCM ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION (1800) PEDAL MODULE
@(1800 / 1800F) (1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
34
GND 18PL 18PL 18PL
ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
IDLE 30 B5 D
K97M A97M B99U
VALIDATION 47
18PL 18PL 18PL
SWITCH
B6 E
B99W
18PL
FUSE C6 F
F5-C A99E B99E
(1014) 18PL 18PL
CH7_07
IGNITION
RELAY #1
A13FN
(1011 / 1013)
FUSE F1-A 18PK
CH3_05
(1010)
ECM 37 KEY SWITCH
K97UA A97UA A13F (1100)
(6020M)
18VT 16PL F1 18PK CH03_05,
CH7_07 E1
5A CH11_18
N/ ULTRASHIFT
ENGINE / IP
(1702)
@ W/ 7600 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056613 008
Figure 133 Electronic Engine Controls, I6 Engines (Cont.)
133

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
ECM
(6020M)
RIGHT SS SURGE TANK

(6401)
A
K34A
COOLANT LEVEL 42
18TN
SENSOR
MAG
B
K34-G
18WH
LEFT MD SURGE TANK

(6400)
A
K34A
18TN
MAG
E B
K34-G
18WH
C
K10-GB ENGINE LEFT
14WH SIDE GROUND
STUD
ALLISON XMSN MODULE /
GND ADAPTER ALLISON XMSN CONTROL MODULE/
(6704M) ALLISON XMSN MODULE IN CAB
(7150 / 7151 /7152)
K92#141 NEUTRAL
41
18TN START
W/ AUTO NEUTRAL XMSN

AUTO NEUTRAL
K17B
LIGHT RELAY
18PK
(1019) CH11_17
W/ MANUAL XMSN
START ENABLE K17E CLUTCH SWITCH (1807)

65
RELAY 18PK CH5_01
W/ AUTOSHIFT & ULTRASHIFT XMSN
K17F START ENABLE RELAY (1017)

18PK (1017) CH5_05
K17B CLUTCH SWITCH

18PK (1807) CH5_01
N/ AUTO NEUTRAL XMSN
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

134

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
HORTON FAN / BORG

GROUND ADAPTER WARNER FAN
(6704M) (4111M / 6406)
F B
K23-G
18WH
C
K10-GB
14WH FAN AIR
SOLENOID
FAN RELAY
(1015)
ENGINE LEFT
87A
SIDE GROUND
30
IP / ENGINE
FUSE F10-A (1702)
A23 C4
(1019)
18TN
CH7_07 24 A
87
D3 A23A K23A
18TN 18TN
A23C
18TN
ECM
C3 A23B (6020)
86
18TN
85
D4 29 ENGINE
K23B
58 FAN
18TN
ECM CONTROL
(6020M)
ENGINE / IP
(1702-38) FUSE F11-B
VEHICLE SPEED QK47T A97DF INTAKE AIR TEMP
72 (1020) ZERO VOLT
OUTPUT 18GY 18PL (6703)
CH3_08 REFERENCE
B (6747)
K97S K97SA
INTAKE AIR 66
18PL 16VT
TEMP A B
K97E
16PL
A
SIGNAL K97ZD
37
GND 2 18PL
KQ97EW
WARN ENGINE 22 1
18PL BODY
LAMP BUILDER
STOP ENGINE KQ97SE (7208M)
21 2
LAMP 18PL
PRESET PTO KQ97CB

16 1 BODY BUILDER CONNECTION
ENABLE 18PL
PRIOR TO NOV2008:
RESUME PTO KQ46A BLUNT CUT WIRES LOCATED
49 2
SPEED 18GY BY 42-WAY IP/ENGINE (1702)
VARIABLE PTO KQ97CC
60 3
ENABLE 18PL AFTER NOV 2008:
12-WAY (7207) & 2-WAY (7208)
SET PTO KQ46B
68 4 LOCATED BY CAB GROUND STUD
SPEED 18GY
CLEAN TACH KQ97AR
71 5 BODY
OUTPUT 18PL
BUILDER
VEHICLE SPEED KQ47B
72 6 (7207M)
OUTPUT 18GY
VOLTAGE KQ97FV
27 8
5V REF 18PL
IGNITION
KQ97WA
SIGNAL RETURN 35 10 RELAY #3
18PL
CH3_05
TRANSFER CASE KQ97XC
11 11
STATUS 18PL
REM KQ99F
A13FA
50 12
12PK
ACCELERATOR 18PL
KQ97DF A97DF F2 E2 E3 A4
A13FS A13FR
(A13FA)
18PL 18PL 12PK 12PK
ENGINE / IP 5A (1014) (1014)
(1702-38) FUSE F11-B
(1020)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

135

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
ECM EGT1 SENSOR BLACK

(6020M) (6260)
ZERO VOLT
K95K REFERENCE
EGT1 8 2 EGT1
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
EGT2 SENSOR
LIGHT GREY
(6261)
K95J
17 2 EGT2
EGT2 18TN
K95F3
1 SIG GND
18TN
EXHAUST DELTA P
SENSOR
(6263)
K95A1 K95F1 SIG

1
18TN 18TN GND
K95
5V REF 51 3 5V REF
18TN
EXHAUST 19 K95H
18TN 2 DELTA P
DELTA P
EGT3 SENSOR
DARK GREY
(6262)
K95F2 1 SIG GND

18TN ALLISON XMSN
K95L CONTROL MODULE
EGT3 67 2 EGT3 (7151)
18TN
K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)
K47B125 K47C125 SPEED

18TN D
18TN OUTPUT
W/ LCT XMSN ALLISON XMSN MODULE

W/ BODY BUILDER (7150)
ALLISON XMSN MODULE IN CAB
W/ WTEC XMSN (7152)
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

136
7.16. ELECTRONIC ENGINE CONTROLS — V8 ENGINES, P. 12

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS - V8 ENGINE
NAVISTAR, INC.
ENGINE ECM
ENGINE / IP
(6020M)
(1702)
35
K3(+) A3AA(+)
J1708 (+) 25
18VT 18DKBL
J1708 PUBLIC
DATA LINK
36 CH3_09
K3(-) A3AA(-)
J1708 (-) 10 18GY
18VT
FUSE F1-A (1010)

37 F1 E1
IGNITION KIGNPWR A97UA A13F KEY SWITCH
31 CH3_05
KEY POWER 18VT 16PL 18PK
5A
A13FN IGNITION
18PK RELAY#1
CH3_05
IP / DCM
(1800) ACCELERATOR
@(1800 / 1800F) PEDAL MODULE
(1804)
23 B4 B
APS SIGNAL KA-95R A97B B97Y
34 18VT
GND 18PL 18PL
28 C4 A
ACCELERATOR KAPS A99B B99V
POSITION 33 18PL
18VT 18PL
SIGNAL
22 C5 C
K95 A97C B97P
5V REF 45 18PL 18PL
18VT
30 B5 D
IDLE KIVS A97M B99U
VALIDATION 47 18PL 18PL
18VT
SWITCH E
B6
B99W
18PL
C6 F
A99E B99E
K97AA_B 18PL 18PL
ECM PWR 1 18VT
K97AA_D
ECM PWR 5
18VT
FUSE F5-C(1014)
K97AA_C H3 G3
ECM PWR 3 A97ZA
18VT
10VT
5A
K97AA-E
FUSE F10-A(1019)
KN97AA
18VT
FAN RELAY
10VT
A23 F1 E1 A97ZB
(1015)
18TN 10VT
CH7_14 5A
1 IGN
ECM MAIN RELAY A97Z RELAY#3
(6022) CH7_14 10VT (1012 / 1014)
CH3_05
FUSE F11-D(1020)
LOW COOLANT 27
K59 A59 F4 E4 A97ZC
SOLENOID
A13FA
12PK
18VT 18GY 10VT

(6402) CH7_14 5A
FUSE F11-B (1020)

(1014)
38
BODY BUILDER K17Z A97DF F2 E2 A13FS A13FR
BLUNT CUT WIRE 14VT (A13FA)
18PL 12PK 12PK
5A E3 A4
(1014)
@ W/ 7600 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 137 Electronic Engine Controls — V8 Engines
137

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.
ENGINE ECM
(6020M)
AFTERTREATMENT SYSTEM
(6259)
K95K
EGT1 8 5 DOCT
18VT
K95L
EGT3 67 6 DPFT_OUT (T2)
18VT
K95J
EGT2 17 4 DPFT_OUT (T1)
18VT
EXHAUST K95H
19 3 DPFDP
DELTA P 18VT
K95-B
5V REF 51 1 VREF
18VT
K95R-E K95R-A
SIG GND 37 2 GND2
18VT 18VT
INTAKE AIR TEMPERATURE

(6703M)
K97R GND2
1
18VT
INTAKE K97S INTAKE
66 2
AIR TEMP 1 18VT AIR TEMP 1
LEFT MD SURGE TANK

(6400)
LOW COOLANT
SENSOR K34A A
42 18VT
MAG
B
K34G
18VT
TRANSFER CASE K97XCS

11
STATUS 18VT
PRESET PTO K97RPRE
16
ENABLE 18VT
STOP ENGINE LAMP 21 K97OWL

18VT
WARN ENGINE LAMP 22 K97WEL
18VT
REM 50 K97RPS
ACCELERATOR 18VT
RESUME PTO 49 K46A BODY BUILDER BLUNT
SPEED 18VT CUT WIRES
VARIABLE 60 K97RVAR LOCATED NEAR ENGINE ECM
PTO ENABLE 18VT
SET PTO SPEED 68 K46B
18VT
VOLTAGE 5V REF 32 KVREF3

18VT
KVREF3-RTN
SIGNAL RETURN 38
18VT
VEHICLE SPEED K47B
72
OUTPUT 18VT
CLEAN TACH K97CTO
71
OUTPUT 18VT
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

138

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.
FAN AIR SOLENOID

B (4111M)
K11-GCA K23-G
FAN RELAY 10VT 18VT
(1015)
ENGINE LEFT
SIDE BLOCK
87A
30
GROUND
FUSE F10-A C4
A23
(1014)
18TN
CH7_12 24 A
D3
87
A23A K23
18TN 18VT
A23C
18TN
29
C3 A23B
86
18TN
85
ECM D4
(6020M) IP / ENGINE
(1702)
KFAN
FAN 58
18VT
ENGINE / IP
ENGINE CRANK KECI
7 (1702)
INHIBIT 18VT LOW COOLANT SOLENOID CH5_01
(6402)
XMSN CONTROL
MODULE
A ENGINE / IP (7150 / 7151)
K59
(1702)
18VT
ENGINE FAN K34S B CH7_12
56 NEUTRAL
RATIO SIGNAL 18VT
41 START
DRIVELINE 65 K141
DISENGAGED 18VT MANUAL SPEED SENSOR
W/ MANUAL XMSN XMSN CONTROL
(7601M)
MODULE
B (7151)
53 K47A
VSS-
VSS+
18VT
A SPEEDO
K47 25
METER
18VT
K125_A K125_C
VSS+ 54
18VT 18VT
ALLISON 3 / 4000
K125_B SPEEDO VIW A ALLISON
D
18VT METER 1 / 2000 VIW C
(7205M)
TCM
K125_A
(7150)
18VT
TCM IN CAB
ENGINE ECM
KN97AA (7152)
W/ WTEC XMSN (6020M)
10VT
5 4 3 CH7_12
85 87A SPEEDO
25
ECM MAIN METER
87
POWER RELAY
(6022)
MAIN POWER 2
70 K97M GND TO ECM
RELAY 30
18VT 86 (6323F)
1
KA-N97AA-C KA-N97AA-B KA-N97AA
A GND
18VT 10VT 10VT
K97GND_B
GND 2
18VT
4 K97GND_C K97G
GND B GND
18VT 10VT
6 K97GND_D
GND
18VT
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

139
7.19. CRUISE CONTROL, P. 15

CHAPTER 7
CRUISE CONTROL
NAVISTAR, INC.
STEERING WHEEL SWITCHES
CRUISE OFF
SET
CRUISE ON
RESUME
1210 OHM
2370 OHM
6190 OHM
B A
CLOCK SPRING
(1809)
B A
18GY
B9R
18PL
B96
18GY
B9V
DCM / IP
(1800) B12 A4
@(1800F / 1800)
20GY
18GY
A97
A9V
A9AA
20GY
B16 E5
CRUISE
SWITCH ZVR
INPUT
AIN17
@ W/ 7600 RHD BODY CONTROLLER BODY CONTROLLER

J3 J5
(1600) (1602)
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION, W/7600 NOTE. 60782A 21MAR07 AE08056613 015
Figure 140 Cruise Control
140
7.20. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 16

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC.
EIM CONNECTOR 3 * W/ BODY BUILDER CONNECTION

(6020)
W/ 7000 ** W/ BODY BUILDER CONNECTION,
K34C ROAD SPEED
18TN
W/ 8600
2
K34C LOW COOLANT LOW COOLANT
18TN SENSOR 8600 SENSOR 7000
(6401) (6407)
K34D CH6_06 CH6_06
18TN
4
K34D
18TN
HARNESS GROUND
K92A16 K10-GA
GND 6 K10WH5 (LOCATED AT LEFT SIDE
16WH 10WH
16WH ENGINE BLOCK GROUND)
K92B16
GND 7
16WH
DRIVELINE DISCONNECT IGN RELAY#1
K97A2 (1011 / 1013)
8 CH3_05
18VT
BODY BUILDER CONNECTOR
(4705)
K92A9
14 5
18TN
(A13FA)
11 K92A8
7
18TN
K92A13
21 4
18TN
K92A12 3
20
18TN
19 K92A11
2
18TN
*K92A10
17 18TN 6
A47T ENGINE SPEED
A13FA
K92A15
12PK
1 18GY SIGNAL
18TN
ENGINE / IP W/ INTERNATIONAL ENGINE
(1702)
FUSE F11-B (1020)
38
**K47T F2 E2
A97DF A13FS A13FR
18GY 18PL 12PK 12PK
A3
18 ECM POWER RELAY

K97A1 A97R
5 18VT (1015) CH7_21
18PL
24 H4 G4 IGNITION RELAY #1
K97F A97V
IGNITION 3 (A13FC) (1011 / 1013)
18VT 18PL
10A CH3_06
FUSE F4-D (1013)
N/ ULTRASHIFT
XMSN
W/ MANUAL XMSN
AND MERITOR-G XMSN
K5S128
18YL W/ AUTOSHIFT AND W/ ALLISON
K5S(+) ULTRASHIFT XMSN XMSN
J1939(+) 12 18YL
K5S(+) J1939
J1939 J1939
18YL DATA
DATA DATA
LINK LINK
K5S(-) LINK
CH3_33 CH3_33
18GN CH3_33
K5S(-)
J1939(-) 13
18GN
K5S108
18GN
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 141 Electronic Engine Controls (IBB Engine)
141

CHAPTER 7
ENGINE / IP
EIM CONNECTOR 4
1702
(6021)
K14RD2 34 A97K ECM POWER RELAY

K14G A97KB
1 14RD
16RD 14PL 14PL (1015) CH7_21
K14H
2 16RD
K3BA(+) K3BA(+)
18DKBL 18DKBL
K3BB(-) K3BA(-)
18GY 18GY
35
J1708(+) K3BA(+) A3AA(+)
20 18DKBL 18DKBL
J1708 DATA LINK
K3BA(-) 36 A3AA(-) CH3_09
21 18GY 18GY
J1708(-) TCU CONNECTOR
W/ AUTOSHIFT AND
(7150 / @7150F2)
ULTRASHIFT GEN3 XMSN
K92#125
25 SPEDOMETER
18TN
W/ ALLISION XMSN (7600A)
A
K47
10
16GY
MERITOR G SPEED
W/ MERITOR G XMSN B SENSOR
9 K47A
16GY
BODY CONTROLLER-J4
*K47D
ENGINE / IP (1601)
18GY
(1702-32)
*K47TC A47TC
E8
18GY 18GY
2 1
86
30
ODOMETER SHUT OFF RELAY

*K47C
18GY
87 (7617)
87A
85
5 4 3
IGNITION ODOMETER SHUT-OFF
ADAPTER *K97FC RESISTOR
(6725) 18GY (7616)
CH7_20
A
*K47D1
*K47D2
18GY
18GY
B
*K47E2
18GY
(7600)
A
K47
18GY
W/ MANUAL XMSN VEHICLE SPEED SENSOR
B
K47A
18GY
*K47E1
18GY
K21B2
14 COLD START ASSIST RELAY
18TN
BODY BUILDER CONN 2 (8410) CH6_05
(4706)
K92A14
17 18TN 4 @ W/ ALLISION XMSN IN CAB
* W/ MANUAL XMSN, W/ ODOMETER
6 K92A7 7 SHUT OFF RELAY
18TN
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

142
7.22. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 17A

CHAPTER 7
EIM CONNECTOR 4
(6021) APS DIAGNOSTIC
RESISTOR
(6716)
A
K97W
15
18VT
K97CA B
18VT
IP / DCM DUAL ANALOG

ENGINE / IP (1800) ACCELERATOR
(1702) @(1800 / 1800F) (1804)
23 B4 B
K97B A97B B97Y
24
18VT 18PL 18PL
28 C4 A
K99B A99B B99V
18 18PL
18VT 18PL
22 C5 C
K97CB K97C A97C B97P
4
18VT 18VT 18PL 18PL
29 B6 E
K92A17 A97N B99W
18TN 18PL 18PL
24 C6 F
K97F A99D B99E
18VT 18PL 18PL
30 B5 D
A97N B99U
23 18PL
18PL
K97NA
18VT
K97N
18VT
EIM OV ADAPTER
(6707)
CH3_31 IVS DIAGNOSTIC
RESISTOR
(6716A)
EIM CONNECTOR 3 A
(6020)
IGNITION 3
B
@ W/ 7600 RHD
300659 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

143

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC.
(CONT)
EIM CONNECTOR 1 EIM ZVR ADAPTER

(6018) (6707)
K34-GB A
K34-GA
6 18WH
18WH
K41-G
E
16WH
B
INTAKE AIR
K92A3
18TN
TEMPERATURE
(6703)
A
K41
7 16TN
K92A1 BODY BUILDER CONN 2

16 18TN 8 (4706)
K92A2
5 5
18TN
K92A5
20 1 EIM 5V ADAPTER
18TN
(6706)
2
K92A4 E
K21B3 18TN
13 18TN COLD START ASSIST
RELAY (8410) CH6_05 A
K34BA
14 18TN
K23 VARIABLE SPEED FAN

18 18TN (6420) CH6_06
K23
16TN
W/ 2 SPEED FAN GROUND ADAPTER

A (6704A)
B
E
K23-G
16WH
B
K10WH1
18WH
FAN
SOLENOID
(6400)
A
K10-GB
10WH
K10-GA
10WH
K21TN1
17 18TN
1 2
HARNESS GROUND
COLD START ASSIST (LOCATED AT LEFT SIDE
FUEL SOLENOID ENGINE BLOCK GROUND)
(6561)
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

144

CHAPTER 7
ELECTONIC ENGINE CONTROLS (IBB ENGINE)
(CONT)
NAVISTAR, INC.
EIM CONNECTOR 2
(6019)
K98GN5
J1939(-) 13
18GN
J1939 DATA LINK
CH3_32
J1939(+) 6 K98YL5
18YL
K23C VARIABLE SPEED FAN

2 (6420) CH6_06
18TN
BODY BUILDER CONN 2

K92A6
10 (4706-6)
18TN
K21B1 COLD START ASSIST RELAY

18
18TN (8410) CH6_05
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

145

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC.
(CONT)
ENGINE
SENSOR INTERFACE
ENGINE / IP
(6033)
(1702)
FUSE F8-H (1017)
1 BATTERY
K14A K14 A97D B4 A4 A14PD A14P A14
BATTERY 15 16RD FEED
14RD 10PL 10RD 8RD 6RD
25A CH3_01
K14B
BATTERY 16 16RD
K14C
BATTERY 17
16RD N/ ULTRASHIFT
K14D
BATTERY 18 FUSE F4-D (1013)
16RD
37
K13A A97UA H4 G4 IGN RELAY #1
16PL (A13FC) (1011 / 1013)
18PK
10A CH3_05
IGN ADAPTER
(6725)
A W/ ULTRASHIFT
CRANK INHIBIT
A97UA
B RELAY (1019)
16PL
K13A1 CH11_18
IGNITION 8
18GY
C
K97FC
18GY
ODOMETER SHUT OFF

RELAY (7617)
CH7_17
42
K14F K97VT1 A97S
21
18RD 14VT 14PL
FUEL A13FP
HEATER RELAY 18PK D4 D3
(1018)
CH10_23 85
87A BATTERY FEED
87 CH3_01
AIR CHARGE RELAY
(1020)
30
86
A14NE
12RD
C3 C4
A97SZ
K98GN1
14PL
J1939(-) 9
18GN
A13-GFK
FUSE
18WH
J1939 DATA LINK F8-E (1017)

K98YL1 CH3_32
J1939(+) 10 B1 A1
18YL
20A
K91A ENG DIAGNOSIC

13 CONN (4328)
18VT
CH3_32
TRAILER ABS
ECU RELAY
(1017)
CH10_10
K10-GJ K10WH1 K10-GA
GND 7 10WH
16WH 12WH
K10-GC K10-G
GND 1 16WH 10WH
GND 2 K10-GD
16WH HARNESS GROUND
(LOCATED AT LEFT SIDE
GND 3 K10-GE
16WH
GND 4 K10-GF
16WH
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

146
7.26. AFTERTREATMENT (IBB ENGINE), P. 21

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AFTERTREATMENT (IBB ENGINE)
NAVISTAR, INC.
HCI FUEL PRESSURE MOTOTRON CONNECTOR B

(6730) (6731)
K95S
3 23
18TN
K98GN4
K95R J1939 18GN 21
2
18TN DATA LINK
K98YL4
CH3_32 20
18YL
K95-GA K95T1
4 1
18WH 18TN
AFTERTREATMENT
K95-GB
SENSOR 7 18WH
JUMPER- LSM K95E
EXHAUST / 6 18TN 18
AFTERTREATMENT K95C
SENSOR 3 14
18TN
JUMPER K95B
2 15
(6721 /6720) 18TN
1 K95A 12
18TN
5 K95D
18TN
K95P K95F
1 18TN 24
18TN
K10-GA K10-GB A
10WH 10WH GROUND
ADAPTER
MOTOTRON CONNECTOR A D
LOCATED AT LEFT SIDE K10-G (6704A)
(6732) 16WH
ENGINE BLOCK GROUND
K10-GA K10-GB
16 16WH 17
16WH
K95H
17 18TN 1
HCI INJECTOR
K95J
18 2 (6260VH)
18TN
K95L
1 1
18TN HCI DUMP VALVE
K95N (6260VM)
18TN 2
K95K
2 1 HCI FUEL VALVE
18TN
K95M (6260VL)
18TN 2
K14B K14A
23 22
16RD 16RD
K15A
8
EIM CONNECTOR 4 18RD
(6021) ENGINE / IP
(1702) FUSE F10-A (1019)
F1 E1 BATTERY
K14H K15C 15 A97KA A97K
BAT 2 A95 FEED
16RD 18RD 18WH 14PL 14PL
5A CH3_01
K14G K14RD2 34 A97KB
BAT 1 14RD 14PL
16RD
A97R
6RD
A14
18PL
F10-D(1019)
18 D3 C3
K97A1
A14TB
12RD
18TV A46D 85
87A 87
FUSE
18GY ECM
EIM CONNECTOR 3 38 POWER
K47T
(6020) CH7_16 RELAY
E4
18GY
A14T
20A
8RD
24 (1015)
K97F A97V
30
18VT 18PL 86
F4
C4 D4 A97PA A97P
W/ BODY BUILDER
14PL 14PL
A97PB
14PL
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 147 Aftertreatment (IBB Engine)
147
7.27. AFTERTREATMENT (CAT ENGINE), P. 22

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AFTERTREATMENT (CAT ENGINE)
NAVISTAR, INC.
AFTERTREATMENT
ENGINE DPF 1 DPF 1
(6709) (6708)
K95D
1 1
16TN
K95-GB
2 2
16WH
K95E
3 16TN 3
K95A
4 4
16TN
K95C
5 5
16TN
6 K95-GA 6
16WH
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 50367B 26NOV08 AE08056613 022
Figure 148 Aftertreatment (CAT Engine)
148
7.28. AFTERTREATMENT 2007 & EURO IV ISM ENGINE, P. 22A
CHAPTER 7
AFTERTREATMENT
(ISM 2007 & EURO IV ISM ENGINE)
NAVISTAR, INC.
DEF TANK DEF DOSER

INTERCONNECTOR PUMP
FUSE F-2 (680)
(674)
(679)
6 K14 K14AA K14AB
16RD 16
16RD C3 C4 18RD
20A
1 K10 K10G K10GA
DEF TANK 23
16WH 16WH 18WH
NTERCONN
(674) K10GB K13AA
CH7_6B 16WH 34
FUSE F-3 18PK
K10T
(679) 16WH
7 K14BC K14BB K14BA
16RD C5 C6 16RD 16RD
20A
FUSE F-5
(679) TANK SENSOR
12 IGN NOX TEMP/LEVEL
30
K14BE K14BD
R-3 (678)
16RD 16RD
C9 C10 A5 (679)
DEF TANK 15A 3
INTERCONN
87
11 B6
(674) K14A K14B
K13AB
CH7_6B 16RD 16RD 4
16PK
K14C
A6 K10TB
IGNITION 16RD
86 16WH
85
SPLICE 8 K13 K13B B5
PACK
16PK 16PK
(6725)
CH7_6A DEF IGN
R-4
30
FUSE F-4
(679) (679)
K14CA A7
C7 C8 16RD
87
5A B8 K13A
16PK
A8 K10TA
86
16WH
85
K13C B7
DEF TANK 16PK
INTERCONN 2 K95-GBD
(674)
16TN
CH7_6B
BACKFLOW LINE
R-1
FUSE F-1 (679)
30
BACKFLOW
(679)
5 A1 HEATER LINE
K14D K95AC K95AA
(675)
16RD C1 C2 16TN 16TN
87
10A B2 K95A
1
16TN
B1 K95-GA
K95-GBA 2
86
16TN 16TN
85
3 A2
K95R K95RA
16TN 95TN
SUCTION LINE
R-2
30
(679) SUCTION
A3 HEATER LINE
K95CC
DEF TANK 16TN (677)
87
NTERCONN B4 K95C
1
(674) 16TN
CH7_6B
K95-GC
B3 K95-GBC 2
16TN
86
16TN
85
A4
K95RC
16TN
4 K95-G
16TN
U201462 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

92477E 25MAR14 AE08056613 22A
Figure 149 Aftertreatment 2007 & Euro IV ISM Engine
149
7.29. AFTERTREATMENT ISM 2007 & EURO IV ISM ENGINE, P. 22B
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AFTERTREATMENT (ISM 2007 & EURO IV ISM ENGINE)
NAVISTAR, INC.
EGP-ENG
NoX INTERCONNECT
(672M) (677F/670A)
%K5RA(+)
20YL
98YL1(+) 1
1 *K5R(+)
18YL 20YL
DEF TANK
%K5RA(-) CONNECTOR
2 20LT (674)
98GN1(-) *K5R(-) CH7_6B
2 18GN 20LT
8
K13A K13A
4
18GY 18RD
3 GROUND
K13-GA K13-GA
3 SPLICE
18WH 18BK (6701)
CH7_6B
INLET * W/ MANUAL XMSN

SENSOR % W/ ULTRASHIFT XMSN
(674M)
K97A 4
K97A
1 18TN 18TN
5
K97-GA K97-GA
2 18WH 18WH
OEM
OUTLET 14 PIN
SENSOR (8500)
(675M) CH7_6B
K97B 6
K97B
1 18TN 18TN
7
K97-GB K97-GB
2 18WH 18WH
DEF-ENG
INTERCONNECT TERM RESISTOR
(674) (J1939)
(681)
9 A
K5(-) K5B(-) K5BB(-)
EGP-ENG 18GN 18GN 18GN
OHMS
INTERCONNECT
120
(670A)
CH7_6B 10
K5(+) C
K5B(+) K5BB(+)
18YL 18YL 18YL
K5A(-) K5C(-)
18GN 20GN
TANK SENSOR DOSER
K5A(+) K5C(+)
TEMP/LEVEL PUMP
18YL 20YL
(678) (680)
1 22
AIR
SOLENOID
(682)
2 28
35 K59 1
18GY
K59-G
36 18WH 2
U201462 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

92477E 25MAR14 AE08056613 22B
Figure 150 Aftertreatment ISM 2007 & Euro IV ISM Engine
150
7.30. EIM 6019, P. 23

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EIM 6019
NAVISTAR, INC.
ECM CONNECTOR 2
(6019)
K98GN5
13
18GN
DATA LINK
6 K98YL5
18YL
K23C VARIABLE SPEED FAN

2
18TN (6420) CH
K92A6
10 6 BODY BUILDER CONN 2
18TN
(4706)
K21B1 FLAME START RELAY

18
18TN (8410) CH
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 31AUG10 AE08056613 023
Figure 151 EIM 6019
151
7.31. ELECTRONIC ENGINE CONTROLS (IBB ENGINE) W/ULTRASHIFT PLUS XMSN,

P. 24

CHAPTER 7
NAVISTAR, INC. W/ULTRASHIFT PLUS XMSN
EIM 5V ADAPTER
EIM CONNECTOR 1 (8410)CH7_18
(6018)
K34BA
14
18TN
K92A4 BODY BUILDER
2
18TN CONN 2
K92A2 (4706)
16 8
18TN
K92A2
5 5
18TN
K92A5 OPTIONAL RELAY1
20 18TN 1
(1873C)
S92A3
3
18TN
ENG/IP
(1702) 87A 30
1
26
W92A3 4
87
18TN
29
EIM ZVR ADAPTER S92A17 W92A17 2
(6707-E)CH7_18 18TN 18TN
85
86 5
W92DN1
18TN
W92-GN
18WH
BODY BUILDER GND SPLICE

EIM CONNECTOR 3
W92DN
CONN 1 (1003)
18TN
(6020)
(4705)
K92A9 5
14
18TN
K92A8
11 7
18TN
K92A13
W92-GN1
21 4
18TN ENG/IP
18WH
K92A12 (1702)CH11_31
20 3
18TN
K92A10
17 6
18TN
K92A15
1
18TN REM THROTTLE
IGN RELAY#1 RELAY
(1702-38)CH7_16 2
(1019)
C4
ENG/IP 85 86
A3
(1702)
27 A4
S92A11 W92A1
87
18TN 18TN
32 C3
S92A18 W92A18
19
18TN 18TN
87A 30
U00OND1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 64616G 26OCT09 AE08056613 024
Figure 152 Electronic Engine Controls (IBB Engine) W/Ultrashift Plus XMSN
152
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

8.1. IP/GAUGES, P. 1

CHAPTER 8
IP / GAUGES
NAVISTAR, INC.
INSTRUMENT PANEL GAUGES
WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER -
INSIDE CAB-DASH
AIR 1 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PNL
STEERING COL
AIR 2 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AREA
WATER (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER AXLE
NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 153 IP/Gauges
153
8.2. WARNING LIGHT LIST, P. 2

CHAPTER 8
WARNING LIGHT LIST
NAVISTAR, INC.
IP WARNING LIGHTS
WARNING LIGHT
SIGNAL PATH SENSOR LOCATION
TITLE
RANGE INHIBITED TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
FUEL FILTER SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(YELLOW LED)
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RED LED)
BRAKE PRESSURE (O) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR
TRAC CTRL TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
CHECK TRANS TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
TRAILER ABS TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
WASHER FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PARK (P) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
CRUISE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
ABS TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RIGHT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
WAIT TO START ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
FASTEN BELTS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
(HIGH BEAM IND) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
COLD AMB PROTEC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
RETARD OVERHEAT TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
CHECK AC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCH LOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN
FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE
DIFFERENTIAL LOCK DISCRETE NOT ON DATA BUS DIFFERENTIAL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 154 Warning Light List
154
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS

CONTROLLER, P. 3

CHAPTER 8
WARNING LIGHT CONTROLLED BY ENGINE,
NAVISTAR, INC.
TRANSMISSION, ABS CONTROLLER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE,TRANSMISSION,

OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITS
THAT CAN BE OR NEEDS TO BE SHOWN:
DO NOT SHIFT
ENGINE (YELLOW LENS)
ENGINE (RED LENS)
TRAC CTRL
CHECK TRANS
TRAILER ABS
CHECK ELECTR SYS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL
OPTIMIZED IDLE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 155 Warning Lights Controlled by Engine, Transmission, ABS Controller
155
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,

VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

CHAPTER 8
ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
NAVISTAR, INC.
VOLTMETER & WATER TEMP GAUGE CIRCUIT
REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER

DIAGNOSTICS MANUAL EGES-175 (DT466E), EGES-190 (T444E), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUIT FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 156 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits
156
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

CHAPTER 8
IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER
NAVISTAR, INC.
BATTERY IGNITION
FEED RELAY#1
CH3_34
CH3_01 (1011 / 1013)
CLUSTER CONNECTOR 1. *A14 IS 4RD
CH3_34 CH3_05
(1500)
FUSE F2-G (1011)
A28 D3 C3 A14PA A14P *A14
(A13FC)
BATTERY 2
16TN 12RD 8RD 6RD
15A
REAR TURNS
DIMR OUT1 A62
4 PANEL ADAPTER
PANEL LT 18DKBL
(1625) CH9_15
A4
A13FC
DIMR OUT2 A62B PANEL LIGHT FEED
12PK
5
PANEL LT 18DKBL (1002) CH9_15
FUSE F4-L (1013)
A28A B3 A3
IGNITION 7
18TN
10A
HVAC A73A
(1200) CH2_01 18LTGN
A28-G A11-GS
GROUND 1 12WH
16WH
GROUND STUD
(1005)
AUX TRLR (LEFT SIDE DASH MOUNTED
SOCKET SW #A72CA DUAL POST GROUND PLATE)
9
(DIN1) 18OR
AUX TRAILER
AUX TRLR SOCKET SWITCH
SOCKET SW #A72D CONNECTOR
10
(DIN2) 18OR (1110)
CH10_15
IP / FWD CHASSIS TEMP SENSOR

(1700) (8601)
25 B
A110AD M110AD
ZVR 8 18GY
18GY
2
CLUSTER CONNECTOR
(1501)
16 A
A41 1
OUTSIDE 9 M41
TEMP 18GY 18GY
(AIN3)
AUX TRLR #A110C

SOCKET SW 4
18GY BODY CONTROLLER J5
(ZVR) # N/ CT-610
(1602)
HEAD LIGHT
HEADLIGHT A52C E11 ENABLE
10
ENABLE 20YL HLE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 157 IP/Gauges and Warning Lights — Gauge Cluster
157
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUT CIRCUIT
NAVISTAR, INC.
PRIMARY AIR
TRANSDUCER
(1811)
A
B9VC
18GY
C
IP / DCM
BODY (1800 / 1805)
CONTROLLER J5 @(1800 / 1800F)
(1602)
A4 W/ AIR BRAKE
A9AA A9V B9V
#B6HB
B9VE
18GY
B9VF
18GY
18GY
ZVR E5
18GY 18GY 18GY
*B6H SECONDARY AIR

18GY TRANSDUCER
B3 (1812)
+5V OUTPUT A6 #B6H
E4 A
SSOUT 18GY 18GY
+5V OUTPUT A6H

E8
SSOUT 18GY B
B6HA
18GY
W/ AIR BRAKE
BRAKE SYSTEM C
KNEELING BUS
BODY
B6HC
18GY
CONTROLLER J3 AIR APPLICATION
(1600) TRANSDUCER
(1822)
PRIMARY AIR C12
A40 B40 A
PRESSURE B2 18GY 18GY
AIN2
B2
SECONDARY AIR A40A B40A B
PRESSURE B3
18GY 18GY
AIN3
BRAKE C2 W/ AIR BRAKE C
A40B B40F
APPLICATION B14
18GY 18GY
PRESSURE
AIN15 * W/ HYD & AIR PARK BRAKE
# W/ AIR BRAKE
@ W/ 7600 RHD
WITH HYDRAULIC BRAKES

BODY CONTROLLER J5
ZERO VOLT REFERENCE (1602)
(1620)
A
A9Z IP / FORWARD
E3 ZVR AIR COMPRESSOR
18GY CHASSIS
HYD BRAKES
(1700)
(8505)
B 27 A
A9A M9A
18GY 18GY
28 B
BODY +5V OUTPUT A6A M6A
E8 18GY
CONTROLLER J5 SSOUT 18GY
(1602)
29 C
BODY PRIMARY AIR A40 M40
CONTROLLER J3 PRESSURE B2 18GY 18GY
(1600) AIN2
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 158 Air Pressure Input Circuit
158
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7

DIAGRAM 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE, GAUGE INPUT CIRCUIT
NAVISTAR, INC.
REAR RR AXLE
TEMP SENSOR
@@R9C (9812)
18GY
2
@R9
18GY
1
%R32
18TN
FORWARD REAR AXLE

**R9C TEMP SENSOR
18GY (9811)
2
%R9A
18GY
#R32
18TN
1
@R9B
18GY
%R32A
18TN
REAR / CTR CHAS

(9800) 11 6 5
JUMPER CONN 1
(1703F / 1703M)
18GY
#N9H
N32A
18TN
18TN
*N9F
18GY
N32
C8
@*A32AJ @*A32A
18TN 18TN
C9
@*A32J @*A32 BODY
18TN 18TN CONTROLLER J3
ISOLATED (1600)
GROUND
ADAPTER 43 FRONT AXLE
(8802) %A32A OIL TEMP
B10
18TN AIN11
F 44
%A32 B11 REAR AXLE
18TN OIL TEMP
AIN12
CTR CHAS / IP
(1701F / 1701)
BODY CONTROLLER J5
(1602)
CTR CHAS / IP
(1701F / 1701-13)
A
N9 %A9 %A9B
E7 ZVR
16GY 18GY 18GY
@*A9J @*A9BJ @*A9B

18GY 18GY 18GY
* W/ (4X2),(4X4)
# W/ (6X2,6X4,6X6) JUMPER CONN 3
@ W/ REAR & RR AXLE TEMP (1705M / 1705F-B10)
@@ W/ REAR AXLE TEMP
** W/ REAR AXLE TEMP (6X2)
@* W/ 7600 RHD
% W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED: RD 1703F/1703M,D 70658Y
1705M/1705F, RHD & LHD TO LEGEND. 59974G 23AUG06 AE08056614 007
Figure 159 Axle Temperature, Gauge Input Circuit
159
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8

CHAPTER 8
FUEL GAUGE CIRCUITRY (SINGLE TANK)
NAVISTAR, INC.
JUMPER CONN 1
(1703M / 1703F)
B6
@A36A @A36AJ
18TN 18TN
B7
@A36B @A36BJ
18TN 18TN
BODY CONTROLLER J3
(1600)
FUEL SNSR %A36A

SIGNAL 1 B8 18TN
DRAW TANK
SENSOR RESISTANCE
FUEL SNSR %A36B FULL - 29 TO 37 OHMS
SIGNAL 2 B9 18TN EMPTY - 234 TO 246 OHMS
STORAGE TANK
IP / CENTER
29 27 CHASSIS RIGHT FUEL
LEFT FUEL (1701 / 1701F) LEVEL SENSOR
LEVEL SENSOR
DRAW TANK
STORAGE TANK
(9101)
(9100)
A A
N36B *N36A
18TN 18TN
N/CT-610
B B
N9A *N9B
18GY 18GY
AF MOUNTED
LEFT FUEL RH - HDD RIGHT
REAR / CENTER
LEVEL SENSOR FUEL LEVEL SENSOR
CHASSIS
STORAGE TANK DRAW TANK
(9800)
(9100) (9103)
A 5 A
R36 N36A #N36A
18TN 18TN 18TN
N/CT-610
N9R
18GY
B 10 B
R9D N9G #N9R
18GY 18GY 18GY
BODY
N/CT-610 CONTROLLER J5
CTR CHAS / IP (1602)
(1701F / 1701-13)
A9 A9B ZVR
E7
18GY 18GY
16GY
N9
W/CT-610
B C A
ISOLATED GROUND
ADAPTER
(8802)
* W/ DUAL TANKS & W/ TRANSFER PUMP (XMSN MTD) &

W/ M-NGV-SS-MRD,M-NGV-SS-7500 & HIGH CAB
# W/ RIGHT SIDE MTD SINGLE UC TANK & W/M-NGV-RH-HDD
@ W/ 7600 RHD
% W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1703M/1703F, E 70658Y
RHD & LHD TO LEGEND. 59974G 07AUG06 AE08056614 008
Figure 160 Fuel Gauge Circuitry (Single Tank)
160
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DIFFERENTIAL LOCK WARNING LAMPS
NAVISTAR, INC.
IGNITION RELAY#1 A4
(1011 / 1013) (A13FC)
CH3_05
A13FC
12PK
A3
FUSE F4-G
C3
(1013)
10A
D3
JUMPER CONN 1
(1703F / 1703M-C10) LEFT BANK OPTIONAL
WARNING LIGHTS
REAR REAR AXLE DIFF REAR / CTR CTR / IP (1511)
LOCK WARNING LIGHT CHAS CHAS
(9800) (1701F / 1701) @A49AJ @A49A
(9815)
18GY 18GY RR AXL
45 E DIFF LOCK
8
R49A N49A %A49A
A 18GY
18GY 18GY
D
9 A13BG
N49-G
A13B
18PK
B *R49-GA 18PK
18WH 18WH
#R49-GA #R10-GB
18WH 18WH
FR AXL
#R49-G DIFF LOCK
B
B A13BD
18WH
18PK
7 50 G
R49 N49 %A49
A 18GY
18GY 18GY
@A49J @A49
FRONT REAR AXLE DIFF 18GY 18GY
LOCK WARNING LIGHT
(9814)
JUMPER CONN 3
(1705M / 1705F-B2)
CHASSIS GROUND
ADAPTER
(8809)
A
N11-GB
12WH
CHASSIS GROUND
(9717B)
@ W/ 7600 RHD
* REAR AXLE DIFF LOCK
# REAR & RR AXLE DIFF LOCK
% W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED: RD 1703F/1703M,D 70658Y
1705M/1705F, RHD & LHD TO LEGEND. 59974G 29AUG08 AE08056614 009
Figure 161 Differential Lock Warning Lamps
161
8.10. PARK BRAKE SWITCH HYDRAULIC, P. 9A

DIAGRAM 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PARK BRAKE SWITCH HYDRAULIC
NAVISTAR, INC.
W/ HYDRAULIC BRAKES
PARK BRAKE
(1815)
A B
WHITE
18WH
BLK1
18BK
B44BB
18WH
18GY
B9V
DCM / IP
(1800) B7 A4
@(1800F / 1800)
18GY
A9V
A44A
16GY
A9AA
20GY
A12 E5
PARK BRAKE
ZVR
SWITCH DIN3
BODY BODY
CONTROLLER J3 CONTROLLER J5
@ W/ 7600 RHD
(1600) (1602)
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION, RHD TO LEGEND. 50367B 27NOV08 AE08056614 09A
Figure 162 Park Brake Switch Hydraulic
162
8.11. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10

CHAPTER 8
AIR PARK BRAKE & MANUAL TRANSMISSION
OIL TEMP GAUGE
NAVISTAR, INC.
MANUAL TRANSMISSION OIL TEMP GAUGE
BODY CONTROLLER J5 BODY CONTROLLER J3

(1602) W/ MERITOR-G XMSN & (1600)
ISM 2007 ENGINE
MANUAL
XMSN OIL
A9AA A9E A31
ZVR E5 B7 TEMP
18GY 20GY 18TN
SENSOR
AIN8
IP / ENGINE
2 13 MERITOR-G
(1702)
EATON XMSN OIL TEMP
XMSN OIL TEMP
(7700K)
(7700C)
1 K31B 1
18TN K31E
18TN
K31B
18TN
18TN
K31E
K31H
K31B
K31F
18TN
18TN
16TN
18TN
K31
ZVR 2
K9AC 2
(6702) 18GY K9AB
18GY
C
K9AC XMSN OIL TEMP
18TN SENSOR
K9AB
18TN (7700L)
1
W/ FREEDOMLINE
A
K9AA XMSN & W/ ISMF
16GY W/CAT K9AAD
W/CAT &
18GY
F IBBE & ISM K9AAD W/ CAT 2
18GY
XMSN OIL TEMP SENSOR **K9AC XMSN OIL TEMP SENSOR

(7700) 18GY (7703)
W/ CAT 1
2 ISM
*K9AA
18GY
16GY
K9E
**K9AAD W/ MERITOR-G
18GY & W/ I6 ENGINE
W/ IBBE
1 2
K9T
18GY
W/ V8 ENGINE
XMSN OIL TEMP SENSOR
XMSN OIL TEMP SENSOR ONLY W/ ISM (7700M)
(7702) EPA-99
1
W/ 16 AND W/CAT
V8 ENGINE & IBBE
1
W/ MANUAL
XMSN
K31G K9-A 2
18VT 18VT K9T
18GY
2
K9T
18GY J M ZERO VOLT
* N/ AC
REFERENCE
W/I6 ** W/ AC
(6747)
AIR PARK BRAKE IP / DCM *B44BB *WHITE

BODY CONTROLLER J3 (1800 / 1805) 18WH 18WH
(1600) @(1800 / 1800F)
PARK BRAKE
AIR PARK (1813)
B7
BRAKE A44A #B44BB
A12 A
SWITCH 16GY 18GY C
DIN13
B9VD D
BODY CONTROLLER J5 B
18GY
(1602) PARK
A4 BRAKE
A9AA A9V B9V *BLK1 (1815)
ZVR E5
18GY 18GY 18GY 18BK
* W/ HYD FULL POWER BRAKE & LEVER PARK

# W/ AIR BRAKES
@ W/ 7600 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION, RHD TO LEGEND. 59974G 08SEP06 AE08056614 010
Figure 163 Air Park Brake and Manual Transmission Oil Temp Gauge
163
8.12. FREEDOMLINE TRANSMISSION OIL TEMP GAUGE AND CAT PURGE PUMP
AND CAT AIR RESTRICTION GAUGE, P. 10A

CHAPTER 8
FREEDOMLINE TRANSMISSION OIL TEMP GAUGE & CAT
NAVISTAR, INC.
PURGE PUMP & CAT AIR RESTRICTION GAUGE
ENGINE / IP
BODY CONTROLLER J3
(1702)
FREEDOMLINE XMSN (1600)
OIL TEMP
(7700L)
1 13 XMSN OIL
K31H A31 TEMP
B7
18TN 18TN SENSOR
BATTERY FEED
CH3_01
2
K9AAD
18GY
6RD
A14
5
FUSE F10-D (1019)
42
A97FZ F4 E4 A14TB A14T
14RD 12RD 8RD
20A
ZERO VOLT
AIR RESTRICTION REFERENCE
GAUGE (6702)
(6703)
C
B K28
18TN
F
A K9AAB
18GY
PURGE PUMP
(6713)
1 K97FZ
GND ADAPTER
14RD
(6701)
E
2 K10E-G
14WH
A
K10-GA
12WH
ENGINE LEFT SIDE

GND STUD
(6340)
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61000T 31OCT07 AE08056614 10A
Figure 164 Freedomline Transmission Oil Temp Gauge and CAT Purge Pump and CAT Air Restriction
Gauge
164
8.13. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

CHAPTER 8
GAUGES & WARNING LIGHTS - AMMETER
NAVISTAR, INC.
BATTERY
FEED
CH3_01
PAM
6RD
A14
(4087)
FUSE F2-H (1011)
A26D D4 C4 A14TA A14T

6
18TN 12RD 8RD
10A
W/ IBB ENGINE
IP / ENGINE
K26B
(1702) AMMETER CONN
18TN
(6333)
32
A26A K26A K26A
11 NEUTRAL SWITCH
18TN 18TN 10TN
(7802)
K26B
18VT B
K97S
W/ V8 ENGINE W/CAT 18VT
ONLY STARTER
GROUND A
K97J
18VT
ENGINE HARNESS
AMMETER
K26A BATTERY
SENSE
18TN AMMETER
33 (6332)
SENSE
A26B K26B N26B N26B
10
18TN 18TN 14TN 10TN
K26A
18VT
W/ I6 ENGINE ONLY BATTERY

NEGATIVE
POST
CLUSTER CONNECTOR
(1501)
A5P(+) A5D(+)
7 12 J1939+
18YL 18YL
A5P(-) A5D(-)
8 11 J1939-
18GN 18GN
A11-GPP A11-GD
12
18WH 10WH
A11-GKJ
6WH

(4081)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 165 Gauges and Warning Lights — Ammeter
165
8.14. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

DIAGRAM 8
ENGINE OIL TEMP GAUGE W/ CATERPILLAR
NAVISTAR, INC.
IP / ENGINE
ENGINE OIL TEMP
BODY CONTROLLER J3 (1702)
*(6650)
(1600)
#(1410)
ENGINE OIL TEMP 24 1

A30A K30A
CAT ENGINE ONLY B6
18TN 18TN
AIN7
W/ ENGINE
OIL TEMP
2 2
K30B
18TN
BODY CONTROLLER J5
(1602)
A9AA A9E
K30B
18TN
ZVR E5
18GY 20GY ZERO VOLT
REFERENCE
(6702)
W/ XMSN OIL TEMP
A
K9AA
16GY
* W/ CAT C11/C13 2007

# W/ CAT ACERT C13 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 166 Engine Oil Temperature Gauge With Caterpillar
166
8.15. FRONT AXLE ENGAGEMENT LAMP, P. 13

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT AXLE ENGAGEMENT WARNING LAMP
NAVISTAR, INC.
LEFT BANK OPTIONAL

WARNING LIGHTS
(1511)
FUSE F4-G (1013)
IGNITION
RELAY#1 C3 D3 C
A13FC A13B A13BE
(1011 / 1013) (A13FC)
12PK 18PK 18PK
CH3_05 A3 FR AXLE
A4 10A F ENGAGED
FRONT AXLE
ENGAGEMENT CENTER CHASSIS / IP
SENSOR (1701F / 1701-65)
(9754) A
N42 A42
16GY 16GY
CHASSIS GROUND
A
ADAPTER
(8806)
B
B B
N42-G
18WH
E A
N11-GC
14WH
CHASSIS GROUND
ADAPTER A
(8807)
N11-GA
12WH
GROUND AT DASH
(9717B)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 167 Front Axle Engagement Lamp
167
8.16. WARNING LIGHTS – RIGHT BANK — OPTIONAL, P. 14

CHAPTER 8
WARNING LIGHTS - RIGHT BANK - OPTIONAL
NAVISTAR, INC.
BODY CONTROLLER J4
RIGHT BANK OPTIONAL
(1601)
WARNING LIGHTS
(1510)
6TH GEAR
E16
DISABLE
A
A92AA
6TH GEAR 18TN
DISABLE H 9
A92-G
18TN GROUND
ADAPTER
1 (1003)
A11-GE
12WH IGNITION
RELAY#1
(1013)
LEFT SIDE DASH (1013) (1011 / 1013)
A3 A4 CH3_05
MOUNTED DUAL A13FC
POST STUD (A13FC)
12PK
(1004)
B A13B FUSE F4-G (1013)

MESSAGE D3
18PK C3
WAIT
10A
A13BH A13B
18PK 18PK MCT
QUALCOMM CONN POWER
(2701 - A) CONNECTOR
G MOBILE MAX
A62B D62B 62QA
18DKBL DESCRETE 16LTGN F LIGHT
16DKBL
IMCT
QUALCOMM
QUALCOMM CONN POWER CONNECTOR
(1902 - F)
(2703 - F)
A62B D98F 18GN LIGHTS
G
18DKBL 18TN / RPM
TMCT
QUALCOMM CONN POWER
QUALCOMM CONNECTOR
A98F (2701F - C)
OMNIVISION D62QA MESSAGE
18TN 22GN 12
(1919A-B) 16RD LIGHT
C RETARDER RELAY
A92RK
18TN (1019)
RETARD CH11_15
ON F 11
A92-GS
18WH
D GROUND
9
A92-GR A92-GN ADAPTER
18WH 18WH (1003)
AUTO
NEUTRAL E
A92APA AUTONEUTRAL
18TN LIGHT RELAY
(1019) 1
CH11_17
A11-GE
12WH
LEFT SIDE DASH

MOUNTED
DUAL POST STUD
(1004)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 168 Warning Lights – Right Bank — Optional
168
8.17. WARNING LIGHTS — LEFT BANK — OPTIONAL, P. 15

CHAPTER 8
NAVISTAR, INC.
WARNING LIGHTS - LEFT BLANK - OPTIONAL (CONT)
IGNITION
RELAY#1
(1011 / 1013)
CH3_05
(A13FC)
LEFT BANK OPTIONAL
WARNING LIGHTS
(1511)
A
A23M
SNOWVALVE
18TN
SNOWVALVE (1107)
A4
H
A23F CH6_04
18TN
G
A13FC
12PK
A49
RR AXLE 18GY
DIFF LOCK B
A13BD
18PK FUSE F4-G (1013)
D D3 C3
A13BG A13B A3
18PK 18PK
FR AXLE
E 10A
DIFF LOCK A49A
18GY
C
A13BE
18PK
FR AXLE
F
ENGAGED A42
16GY
FRONT AXLE ENGAGEMENT

DIFFERENTIAL
SENSOR
CTR CHAS / IP LOCK WARNING
(9754)
(1701F / 1701-65) CH8_09
A
N42
16GY
A CHASSIS GROUND
ADAPTER
(8806)
B
B B
N42-G
18WH
E A
N11-GC
14WH
CHASSIS GROUND
ADAPTER A
(8807)
N11-GA
12WH
GROUND AT DASH
(9717B)
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 50367B 27NOV08

AE08056614 015
Figure 169 Warning Lights — Left Bank — Optional
169
8.18. LOAD MONITORING, P. 16

CHAPTER 8
LOAD MONITORING
NAVISTAR, INC.
ZERO VOLT REFERENCE

ZERO VOLT REFERENCE
SENSOR #2 )- FRONT
SENSOR #1 )- REAR
AIN 2 (PRESSURE
AIN 1 (PRESSURE
5 VOLT OUT
CLUSTER CONN 7 1 2 8 8 CLUSTER CONN
(1501) (1500)
W/ REAR AXLE
LOAD INDICATING
W/ REAR AND FRONT
AXLE LOAD INDICATING
A110B
A106
18GY
18GY
18GY
A110AD
@A106B
A61
18GY
18GY
A61B
18GY
A106B
A106A
18GY
18GY
IP / CTR CHAS IP /
(1701 / 1701F) 55 56 57 FWD CHAS 19 20 25
(1700)
N106B
M110AD
N110B
N61B
18GY
18GY
18GY
M106A
18GY
18GY
18GY
M61
CTR CHAS /
C B A REAR CHAS
(9865M / 9775F)
*R61C
#R61D
#R6J
18GY
*R6H
*R9M
18GY
18GY
18GY
18GY
#R9N
18GY
TEMP SENSOR
M110AB
(8601)
18GY
CH4_04
B B B
M110AB
18GY
C C C
* LOAD INDICATOR (4X2)

A A # LOAD INDICATOR (6X4)
A
REAR LOAD REAR LOAD @ W/ CT-610

& FRONT LOAD & N/ CT-610
INDICATOR (4X2) OR INDICATOR (6X4)
INDICATOR
(9830) (9832)
(8750)
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 170 Load Monitoring
170
8.19. WARNING LIGHT (TRAILER ABS AND LOW AIR PRESSURE (ADR)), P. 17

DIAGRAM 8
WARNING LIGHT (TRAILER ABS & LOW
NAVISTAR, INC. AIR PRESSURE (ADR))
OPT WARNING
FUSE LTS
(1013) (1511)
F4-G TRAILER SOCKET
ABS
IGN RELAY # 1 C3 D3 A
A13B A13BE
(1011 / 1013) (A13FC)
18PK 18PK
CH3_06 10A
H
%A94W
ISO-7638-2 18GY
TRAILER ABS SOCKET
(9722F)
*A94WJ *A94W
CH10_11A
18GY 18GY
JUMPER CONN 3
(1705M / 1705F-D7)
BODY
CONTROLLER J4
(1601) LOW BRAKE
PRESSURE
BRAKE A40L F
PRESSURE F9
18GY
IND_CMD
6 C
A40-G
18WH
1
A11-GD
10WH
GROUND
ADAPTER
A11-GKJ
(1006)
6WH
LEFT SIDE
CAB GROUND
(4081)
* W/ 7600 RHD
% W/ LHD
310820 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED: CIRC A94WJ AND B 70658Y
A94W, 7600 TO TITLE. 61889E 07MAY10 AE08056614 017
Figure 171 Warning Light (Trailer ABS and low Air Pressure (ADR))
171
LIGHTS (CHAPTER 9)
9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1
CHAPTER 9
BACK-UP LIGHT - N/ ALLISON TRANSMISSION
NAVISTAR, INC.
BODY LIFT AXLE

CONTROLLER J5 REVERSE RELAY
(1602) A71D (1019)
180R W/ LIFT AXLE CH10_34,37,
CH9_16
40,41,42
TURN SIGNAL A71P
ADAPTER 180R W/ CT-610
M BACK-UP
(400) A71N
MONITOR
180R TSS CONN CONNECTION
#A71N (1941) (9999) CH4_28
L 180R CH10_49
IGNITION A67H
RELAY#3 18GY
(1012 / 1014) A71A
INSIDE CAB
CH3_05 16OR
K N/ BODY BUILDER
A71BA A71BB
BODY BUILDER
16OR 16LTBL
JUMPER CONN 1 CONNECTION
(1703M / 1703F-A1) (4450M)
W/ BODY CH10_45
*A71A *A71AJ
BUILDER
16LTBL
A71BB
16OR 16OR
A71A
16OR
*A71BAJ
*A71BA 16OR IP / CTR
16OR
CHAS
(A13FA)
(1701 / 1701F)
1
W/ BODY *A71AJ
J BUILDER 16OR
73 BODY
N71BB BUILDER
FUSE 16LTBL (4450)
F5-M W/ BODY *A71BBJ
CH10_13
(1014) BUILDER 16OR
A4 B4
10A B
N10-G
N71A
14OR
12WH CHASSIS GND

A ADAPTER
N11-GA
(8807)
16OR
12WH
A71
A71A
16OR
CENTER /
REAR 1 12
CHASSIS LEFT SIDE
(9800) DASH MOUNTED
DUAL POST
IP / ENGINE GROUND PLATE
6 7
(9717B)
*R10-G
W/ V8 ENGINE (1702)
12WH
*R71
14OR
ONLY
BACK-UP 16BK
ALARM
(102 dBA)
K71C
K71A
16OR
16OR
16VT
K71B
16OR
K71A
16OR
K71D
16VT
16RD
K71
%K71B
%K71C
16OR
16OR
STOP,TAIL BACK-UP
& TURN ALARM
A E (9303A) A E
(1808)
A A
S71C
W/ I6 ENGINE 14LTBL
A B B A
E E
S10-GC
W/ CAT,ISM,
14WH
IBB ENGINES BACK-UP
BACK-UP
LIGHT
LIGHT LEFT TAIL
NOTE: SWITCH RIGHT TAIL
SWITCH LIGHT
# W/ CT-610 (7500W) LIGHT
(71) (72)
* W/ 7600 RHD
% W/ CUMMINS ISM EURO IV & MANUAL XMSN
W/ I6 ENGINE :(7502M,7500M,7500MA)
W/ ISM 2007 ENGINE:(7500,7500G,7500W,7600)
W/ C11,C13 ENGINE :(7500,7500A)
& EURO IV ISM AND ULTRASHIFT XMSN BACK-UP LIGHT
W/ IBB ENGINE :(7500A,7500W)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED R/D 7500W & H 92477E
UPDATED SHEET NOTES WITH EURO IV 59974G 29AUG06 AE08056615 001
172
9.2. BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2

CHAPTER 9
BACK-UP LIGHT - W/ ALLISON TRANSMISSION
NAVISTAR, INC.
M
A71D BODY
18OR CONTROLLER J5
(1602) CH9_16
A71N LIFT AXLE

18OR REVERSE RELAY
(1019) CH10_37
BACK-UP
L ALARM
BACK-UP
A67H (102 dBA)
CAMERA
18GY (9999) CH4_28
W/ LIFT
AXLE LIFT AXLE
A71P
REVERSE RELAY 16BK
180R
(1019)
W/ BACK-UP LIGHT CH10_34,40,41,42
ALLISON CENTER CHASSIS /
16RD
IP / CTR REAR CHASSIS
CHAS (9800)
(1701 / 1701F)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
A71BA A71A 12 (9303) BACK-UP
16OR 16OR R10-G
ALARM A E
12WH
A E (1808)
A A
S71C
73 14LTBL
A71BB A71BB
16LTBL 16LTBL CH10_13
E E
S10-GC
J
14WH
N10-GA
(71) (72)
12WH
GROUND ADAPTER
TURN SIGNAL
REAR HARNESS
ADAPTER
(8803) CHASSIS GROUND
(400)
B ADAPTER
(8807) BACK-UP
LEFT TAIL LIGHT RIGHT TAIL
A B
N10-G LIGHT LIGHT
14WH
I6 & V8 TCM W/ LCT
N11-GA A (7151)
12WH I6 & V8 TCM W/ WTEC
(7150/7152(IN CAB))
ISM TCM
(7150F/7150F2(IN CAB))
A71A
16OR
LEFT SIDE DASH MOUNTED CAT TCM

DUAL POST GROUND PLATE (7150/7151(IN CAB))
(9717B) IBBE TCM
(7150)
IP / ENGINE
(1702-7)
A92#165 K92#165 REVERSE
18TN 65
18TN WARNING
D2 D1
85
87A
87 BACK-UP LAMP
RELAY
(1010)
30
86
C1 C2 FUSE F5-M (1014)
IGNITION
A71C A71 B4 A4 RELAY#3
(A13FA)
18OR 16OR (1012 / 1014)
10A CH3_05
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

173
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS, P. 3

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
NAVISTAR, INC. TURN & STOP LIGHTS
TURN SIGNAL
N/ VORAD BODY CONTROLLER J1
ADAPTER
(1603)
(400)
A57A
RIGHT FRONT
A 16OR
A TURN SIGNAL
A57AB A57A 10A4
16OR 16OR VORAD CPU CONN
W/ VORAD A57NA (1227M)
18OR CH4_25
**A57D **A57DJ
16LTGN 16LTGN RIGHT FRONT MARKER &
B JUMPER CONN 3 TURN LIGHT (8000) / SNOWPLOW
(1705F / 1705M-B7) HARNESS CONNECTOR (8102)
%A57D CH9_04,14
16OR
C BODY BUILDER TURN / STOP
#A57BC
16LTGN (4450BM) CH10_13A
@A57BC BODY BUILDER TURN / STOP

16LTGN (4460M) CH10_45
**A57BC BODY BUILDER TURN / STOP

16LTGN (4460M) CH10_13A
E LEFT FRONT BODY
A56A
B TURN SIGNAL CONTROLLER J1
16OR
F 10A3 (1603) LEFT FRONT MARKER & TURN
%A56D
16OR LIGHT (8801) /
**A56D SNOWPLOW HARNESS
**A56DJ
16YL CONNECTOR (8102)
16YL
JUMPER CONN 3 CH9_04,14
(1705F / 1705M-B6)
G #A56BC BODY BUILDER TURN / STOP
16YL (4450BM) CH10_13A
@A56BC BODY BUILDER TURN / STOP

16YL (4460M) CH10_45
**A56BC BODY BUILDER TURN / STOP

16YL (4460M) CH10_13A
J
A71A BACK-UP LIGHT SWITCH /
16OR BACK-UP LIGHT RELAY (1010)
N/ BODY BUILDER CH9_01,02
A71A
K 16OR STOP , TAIL & TURN LIGHTS
(9303) CH9_05
A71BA A71A
16OR 16OR
W/ BODY A71BB BODY BUILDER CONNECTION
BUILDER 16LTBL (4460BM) CH10_13
L
*A67H
BACK-UP MONITOR CONNECTION
18GY
(9999) CH4_28
*A71N
CHASSIS CONNECTOR
16OR (9761) CH10_37
*A71P LIFT AXLE REVERSE RELAY
16OR (1019) CH10_34,40,41,42
A58C
IP / AUX ROOF
18BN
(2021) CH4_33
W/ AIR SHIELD LIGHT
A68
BODY 16BN STOP,TAIL & TURN LIGHTS
CONTROLLER J2 (9303)
(1604) CH9_05
A54D RADIO
A68A 18BN (1300) CH4_11
TAIL LIGHTS F
10A18 16BN *A58DA DRIVER POWER MIRROR
A68 18BN (3000) CH4_09
PARK MARKER 16BN *A58DB PASSENGER POWER MIRROR
CLEARANCE 18BN (3003) CH4_09
IDENTIFICATION W/ TAIL LIGHT
A58T CLEARANCE LIGHT
LAMP STANDARD
G 18BN (345) CH9_06
10A17
16BN
A58
LEFT & RIGHT FRONT MARKER &

A54B TURN LIGHT /
* N/ CT-610 16BN SNOWPLOW HARNESS CONNECTOR
# W/ BODY BUILDER
(8102)
BOC / EOF
CH9_04,14
@ W/ BODY BUILDER BASE 1
INSIDE CAB A B C D E F
ADAPTER
** W/ 7600 RHD (1623)
% W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 RHD CIRC, D 70658Y
7600 TO TITLE DESCRIPTION. 59974G 06SEP06 AE08056615 003
174
LIGHTS (CONT.), P. 4

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
NAVISTAR, INC. TURN & STOP LIGHTS (CCNT)
LEFT GROUND ADAPTER#01

GUIDE (8800)
POST
LIGHT
(8150) E D A
@M11-GD
A B
12WH
RIGHT HEADLIGHT T/S
M54-GA
LEFT HEADLIGHT T/S

16WH M11-G
HARNESS CONNECTOR
TURN LIGHT
HARNESS CONNECTOR
12WH
LEFT SIDE
RIGHT FRONT DASH
LEFT FRONT MARKER & MOUNTED
MARKER & TURN TURN LIGHT DUAL POST
LIGHT GROUND STUD
RIGHT FENDER
(4307)
M54-GB
TURN LIGHT
16WH
CH9_12A
RIGHT
CH9_12A
PARK LIGHT
(8000)
(8001)
GUIDE
POST
B A
LEFT FENDER LIGHT
TURN LIGHT (8151)
M54J
16BN
16BN
M54H
RIGHT HEADLIGHT
%M54C B E D
(8000)
14BN
%M54D M11-GA
14BN 14WH
D E B LEFT HEADLIGHT
(8001)
BODY BUILDER
(4450M) M11-G
M11-GB
14WH 12WH
C B
M57B
16OR
M54B
14BN
LEFT SIDE DASH

M54C M54D
MOUNTED DUAL POST
14BN 14BN
GROUND PLATE
16LTGN
M56B (4307)
N56BB
N57BB
16YL
16OR
%M57B
%M56B RIGHT HEAD LIGHT
LEFT HEAD LIGHT 16OR
16OR T/S HARNESS CONN.
CHASSIS CONN
FWD CHASSIS14 15 (8000) CH9_12A
(8001) CH9_12A 5
/ IP
IP / CENTER BODY (1700) BASE 1
**A54B
63 12 CHASSIS CONTROLLER J1 ADAPTER PACK
@A56BJ
16BN
16LTGN
**A57B
@A54BJ
@A57BJ
16LTGN
%A57B
(1701 / 1701F) (1603)

16YL
%A56B
16OR
16BN
**A56B
(1623) CH9_03
16YL
16OR
BODY LEFT REAR

BUILDER D TURN SIGNAL
CONNECTION 10A6
@A57DJ
(4450M) 16LTGN
RIGHT REAR
CH10_45 M TURN SIGNAL @A56DJ TURN SIGNAL
10A7 16YL ADAPTER
**A57D (400)
16OR CH9_03
*A56BB
#A57BB
#A56BB
*A57BB
16LTGN
16YL
**A56D
16YL
16YL
16OR
%A57D TURN SIGNAL

16OR
A56C
ADAPTER
A57C
16OR
16LTGN
16OR
16OR
(400)
A56
%A56D
A57
16LTGN
@A57JJ
16LTGN
CH10_48
%A57J
**A57J
16YL
**A56J
@A56JJ
%A56J
16OR
16YL
16OR
16YL
JUMPER CONN 3
C A B (1705M / 1705F-A1)
G E F
@A54B BASE 1
REAR TURNS
16BN ADAPTER PACK
PANEL ADAPTER
(1625) (1623) CH9_03
* N/ BODY BUILDER INCAB CENTER CHASSIS

# W/ BODY BUILDER INCAB CENTER CHASSIS CONNECTOR CONNECTOR
% W/ CT-610 (1701) CH9_05 (1701) CH9_05
@ W/ 7600 RHD
** W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 RHD CIRC. C 70658Y
REMOVED RD 8800, 8801. 59974G 31AUG06 AE08056615 004
175

CHAPTER 9
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
REAR TURN REAR TURN

FWD CHASSIS / IP
PANEL PANEL
ADAPTER (1700)
ADAPTER
CH9_04 TURN
(1625) (1625)
CH10_49 CH10_49 SIGNAL
ADAPTER
CH9_03 (400)
CH9_04 #A68BJ CH10_48
#A70BJ
16BN
A68B
16BN
A70B
16RD
16RD
%A56J
#A56JJ
#A57JJ
%A57J
16LTGN
16OR
16YL
A56J
16LTGN
16OR
%A56
16OR
16OR
16YL
A57J
16BN
%A68
A57
A71A
16OR
W/ ECE
IP / W/ ECE
CTR
CHAS 2 4 1 3 30 28
(1701 /
1701F)
14OR
14BN
N56
14OR
N71A
14OR
N68
N57
N56J
16OR
CHASSIS GND
ADAPTER
(8807)
E
N10-GB
14WH
B
N10-G
12WH
A
N10-GD
N10-GC
N57J
16OR
16WH
16WH
N11-GA
12WH
(9315) B C C B
CENTER / REAR
CHASSIS 2 4 12 1 3
LEFT SIDE (9316)
(9800)
DASH MOUNTED
DUAL POST
GROUND PLATE
*R10-G
(9717B)
*R56
14OR
12WH
*R71
14OR
*R68
14BN
*R57
14OR
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
STOP , TAIL
& TURN LIGHTS
(9303A)
LEFT TAIL RIGHT TAIL
B D A C LIGHT LIGHT
E
(71) (72)
C C
S57B
14LTGN
B B
S68C
14BN
E E
S10-GC
TAIL LIGHT 14WH
A A
S71C
14LTBL
* N/ CT-610
# W/ 7600 RHD
TURN / STOP BACK-UP LIGHT % W/ LHD
LIGHT
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 RHD CIRC, E 70658Y
7600 TO TITLE DESCRIPTION. 59974G 16AUG06 AE08056615 005
176

DIAGRAM 9
NAVISTAR, INC.
W/ SUNSHADE
9 E
D58N D58L A58T
18BN 18BN 18BN BASE 1
2 ADAPTER
D58-GF D58-GA A63-GA
A (1623)
18WH 18WH 16WH
CONNECT SUNSHADE (345)
A11-GT
B
12WH
TO MID MARKER LAMP (2004) A ROOF / IP
(2000)
D58-GA
18WH
D58A
18BK
16BN
A58
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
D58-GD
18WH
D58-GB
D58-GF
D58-GC
D58-GE
18WH
18WH
18WH
18WH
G
18BN
D58E
D58F
18BN
18BN
D58D
D58B
18BN
18BN
D58C
PARK MARKER
CLEARANCE
IDENTIFICATION
B A B A A B A B A B LAMP
10A17
BODY
CONTROLLER J2
CLEARANCE CLEARANCE CLEARANCE CLEARANCE CLEARANCE
(1604)
LIGHT LIGHT LIGHT LIGHT LIGHT
(520) (521) (522) (523) (524)
BASE 1
CAB MOUNTED - N/ SUNSHADE A E ADAPTER
(1623)
A58T A63-GA A11-GT
BODY 18BN 16WH 12WH
CONTROLLER J2
(1604)
IP / ROOF
9 2
PARK MARKER (2000 / 2000F) W/ EXTENDED CAB
CLEARANCE LEFT SIDE
IDENTIFICATION A58 DASH MOUNTED
D63-GA
G
W/ STANDARD CAB
18WH
LAMP 16BN DUAL POST

10A17 GROUND PLATE
(1005)
D63-GA
D58L
18BN
18WH
D63-GH REAR DOME

18WH LIGHT
D58-GC
18WH
(2115)
CH9_09
D58-GH
D58-GF
D58-GD
D58-GE
D58-GJ
D58Z
D58M
18BN
18BN
18BN
D58N
18BN
D58R
18WH
18WH
18WH
D58P
18BN
18WH
18WH
A B A B A B B A B A
LEFT LEFT MID RIGHT RIGHT

CLEARANCE LAMP MARKER LAMP MARKER LAMP MARKER LAMP CLEARANCE LAMP
(2002 / 2002M) (2003 / 2003M) (2004 / 2004M) (2005 / 2005M) (2006 / 2006M)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

177
LIGHTS (CONT.), P. 6A

DIAGRAM 9
NAVISTAR, INC.
BODY BUILDER
TURN / STOP
(4460BF)
CH10_13A
R56BC
R70BB
R57BC
16OR
14OR
16OR BODY BUILDER

TURN / STOP
(4460DM)
BODY BUILDER
TURN / STOP C B A
BODY BUILDER
C B A
CONNECTOR
(4450BM / 4460M)
S56AB
16LTBL
S57AB
S56AA
S57AA
16YL
S70B
16RD
16OR
S70A
18OR
16YL
LICENCE
REAR MARKER PLATE
(9339) LT
(9326)
@S68F
REAR MARKER
16BN
A CH9_06C
@S68H @S68C (9340)
LICENCE
168N 168N
PLATE
LT (9326)
CH9_06C A
@S68K
B 16BN
@S11-GT
16WH B
@S11-GU
16WH
BACK-UP *S11-GH
LIGHT 12WH
(9334)
S11-GF
*S68F
S11-GN
CH9_06B
@S68L
S11-GG
S11-GM
S70E
16OR
16BN
16BN
16WH
12WH
@S68J
*S68C
12WH
16WH
S57B
16OR
16BN
16BN
S70C
16OR
S56B
16OR
A B C B A A B C B A
@ W/ CT-610
* W/ 7600 RHD
TURN LIGHT TURN LIGHT
(9325) (9329)
STOP / TAIL LAMP STOP / TAIL LAMP

(9324) (9328)
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 RHD CIRC, B 70658Y
7600 TO TITLE;RD 9324 WAS 9328. 61889E 28APR10 AE08056615 06A
178
LIGHTS (CONT.), P. 6B

DIAGRAM 9
NAVISTAR, INC.
BODY BUILDER CONNECT0R

(4450AM,4450BF)
CH10_13
R11-GBB
14LTBL
R12BB
R57BB
R71BB
R68BB
R56BB
R58BB
16OR
16BN
14BN
12WH
16OR
14BN
BODY BUILDER
CONNECTOR
(4450DM)
D C B F E G A
E G A F B C D
16LTBL
BODY BUILDER
S12BB
S58BB
S71D
S11-GS
16BN
16OR
S68G
16BN
S68A
16RD
S57A
16OR
S56A
16OR
CONNECTION /
12WH
REAR CHASSIS
CONNECTION
(4460BM / 4450M)
S11-GA
12WH LICENCE
16OR
S71A
PLATE LIGHT
S11-GC
(9326,9327)
12WH
S11-GD
CH9_06C
12WH
STOP / TAIL
S11-GH LAMP
12WH (9324)
S11-GE
CH9_06A
S71E
16OR
12WH
S11-GL
S71C
16OR
12WH
A B
A B
BACK-UP LIGHT BACK-UP ALARM

(9334) (9323)
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED CIRC S11-GH, B 70658Y
7600 TO TITLE DESCRIPTION. 61889E 28APR10 AE08056615 06B
179
LIGHTS (CONT.), P. 6C

DIAGRAM 9
LIGHT SYSTEM - CLEARANCE,MARKER,PARK,TAIL,
NAVISTAR, INC.
STOP / TAIL
LAMP S68F
(9328) 16BN
CH9_6A
STOP / TAIL
LAMP S68C
(9328) 16BN
CH9_6A
BODY BUILDER
CONNECTOR S68G
(4450DM) 16BN
CH9_6B
REAR CHASSIS
CONNECTOR S68A
(4450M) 16BN
CH9_6B
BODY BUILDER
S11-GC CONNECTOR
12WH (4450DM)
CH9_6B
S11-GDB
S11-GDA
16WH
16WH
16BN
S68D
S68E
16BN
LICENCE PLATE LICENCE PLATE

1 2 1 2
LIGHT LIGHT
(9326) (9327)
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 28APR10 AE08056615 06C
180
9.10. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7

CHAPTER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - TURN SIGNAL & STOP SWITCHES
NAVISTAR, INC.
LEFT RIGHT
TURN TURN HAZARD
150
6.8V
STOP LIGHT#1
D C CONNECTOR
(1823)
W/ AIR
BRAKES
B70CA
18OR
18GY
B9VG
B70A
18OR
STOP LIGHT#2
CONNECTOR
(1824)
TURN SIGNAL 1 2 7 W/ CT-610
SWITCH
6.8V
(1810) B9S D
B9VH
18GY 18GY
150
C
B70CB
18OR
18OR
B56A
18OR
B57A
B70C
18OR
18OR
B70
N/ CT-610
18GY
B9V
DCM / IP
(1805 / 1800) A1 A2 A4 A6 B9
*(1800F / 1800)
20RD
A70A
20RD
A70
A56L
20OR
A57R
20OR
BODY
CONTROLLER J3
(1600)
18GY
A9V
LEFT TURN
SIGNAL SWITCH
INPUT A7
DIN8
RIGHT TURN
SIGNAL SWITCH A6
INPUT
DIN7
BODY
CONTROLLER J5
(1602)
A9AA
ZVR E5
18GY
BRAKE SWITCH
INPUT E15
AIN5
BRAKE SWITCH
INPUT E14
AIN5
* W/ 7600 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

181
9.11. DOME LIGHT, MAP LIGHT, P. 8

CHAPTER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT
NAVISTAR, INC.
FRONT DOOR CIRCUITRY

BATTERY
W/ STANDARD TRIM
FEED
CH3_01
BODY
A11-GD
CH3_35
CH9_09
10WH
CONTROLLER J2
W/ CH3_35 & C-13 ENGINE (1604)
A11-GKJ
6RD
A14
CIRCUIT A14 IS 4RD
CAB
6WH
DOME LIGHT
##D63N
18DKBL
18DKBL
**D63C
CIRCUIT
18DKBL
18DKBL
18DKBL
%D63J
D11-GF
@D63E
@D63D
10A8
16WH
W/ COURTESY
N/ COURTESY
J
A14T
8RD
A63-GD
18WH
18DKBL
18DKBL
B C D
A63A
A63A
FUSE F2-D (1011)
LEFT SIDE
#C11-GF
C4 E4 F4 CAB GROUND
ROOF /
16WH
A14TA
CONSOLE (4081)
12RD
(2502M / 10A (LEFT SIDE DASH
W/ CT-610 MOUNTED DUAL
*C11-GF
2502F) A63DA
18DKBL
18DKBL
POST GROUND
16WH
W/ CT-610
18DKBL
C63E
C63D
PLATE)
A11-GT
12WH
A63-GDW
A63-GDV
18DKBL
18DKBL
A11-GS
A63DC
A63DB
#C63-GE
A63-GA
18WH
A63-GA
12WH
18WH
18DKBL
A11-GF
16WH
20WH
18WH
16WH
A63
IP / DOOR IP / DOOR
F E F E (3204)
&DOME (3200 /
LEFT SIDE 3200F)
B C A LAMP
18DKBL
18DKBL
E63-G
E63BB
DASH MOUNTED
E63-G
E63BB
18WH
(2116M)
18WH
DUAL POST
11 10 6
&&DOME GROUND PLATE 2 IP / ROOF
LAMP (1005) (2000 /
(2117M) 2000F)
**D63-GA
@D11-GF
**D11-GF
(3400) A B A B
18DKBL
(3400)
18DKBL
@D63D
18DKBL
**D63D
@D63E
**D63E
16WH
18DKBL
18WH
16WH
&& W/ CT-610
& N/ CT-610 DRIVER SIDE PASS SIDE
ROOF / REAR DOME LIGHT COURTESY LIGHT
COURTESY LIGHT
CONSOLE (2115)
(2502) CH9_09
*C11-GF
W/ PREMIUM TRIM
16WH
B B
#C63-GE #C11-GF D11-GF
18WH 16WH 16WH
%D63J
18DKBL
C C
C63D @D63D
18DKBL 18DKBL
CH9_09
##D63N
18DKBL
F D
C63E @D63E
18DKBL 18DKBL
DOME
LIGHT MAP MAP DOME / MAP **D63C
CONSOLE / ROOF 18DKBL
LIGHT LIGHT (2117M)
(2502)
* N/ CITIZEN BAND
# W/ DUAL CITIZEN BAND
@ W/ STANDARD CAB
** W/ EXTENDED / TRAVEL CREW CAB
% W/ EXTENDED CAB
## W/ TRAVEL CREW CAB
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

182
9.12. DOME LIGHT, MAP LIGHT (CONT.), P. 9

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT (CONT)
NAVISTAR, INC.
W/ EXTENDED CAB
REAR DOME
LIGHT
(2115)
B
D63-GA D63-GH
18WH 18WH
C
D63E D63K
IP / ROOF 18DKBL 18DKBL
(2000) A
CH9_08 D63D D63L
18DKBL 18DKBL
18DKBL
18DKBL
D11-GF
D63J
12WH D63C
ROOF / CONSOLE
(2502)
CH9_08
W/ TRAVEL CREW CAB
D63-GA D63-GH
18WH 18WH
REAR DOME LIGHT
D63-GK (2115)
18DKBL
18DKBL
B
D63E
IP / ROOF
(2000)
CH9_08
C
D63L
18DKBL
18DKBL
D63D
D63-GJ
18DKBL
18DKBL
A
D63P
D63R
18DKBL
D63M
18DKBL
D11-GF
18DKBL
18DKBL
12WH
D63N
D63C
ROOF / DOOR
A B A B ROOF / DOOR
(2116 / 3201)
(2117 / 3201)
18DKBL
18DKBL
E63-G
E63-G
E63BB
E63BB
18WH
18WH
ROOF / CONSOLE
(2502)
CH9_08
LEFT CREW RIGHT CREW

COURTESY COURTESY
LIGHT LIGHT
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

183
9.13. DOME LIGHT, MAP LIGHT (CONT.), P. 10

DIAGRAM 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT (CONT)
NAVISTAR, INC.
W/ PTC CAB
BODY BODY
W/ CREW CAB CONTROLLER J3 CONTROLLER J5
(1600) (1602)
DOOR
BODY BODY SW ZVR
CONTROLLER J3 CONTROLLER J5 INPUT
(1600) (1602) DIN14 E5
DOOR A13
A9AA
18GY
SW
INPUT
ZVR
18DKBL
DIN14
A63DF
A13 E5
18GY
A9L
A9AA
18GY
18DKBL
A63DF
IP / ROOF 3 14
(2000)
18DKBL
18WH
D63A
D9L
18GY
A9L
LEFT
DOOR DOME
IP / ROOF SWITCH
(2000) 3 14
18DKBL
D63A
18GY
W/ STANDARD & EXTENDED CAB

D9L
BODY BODY
(1600) (1602)
DOOR
SW
ZVR
INPUT
DIN14
E5
A13
18GY
A9AA
18GY
A9A
18DKBL
18DKBL
18DKBL
18DKBL
18DKBL
D63J
18GY
18GY
18GY
D63K
A63DF
D63H
18GY
D9D
D9Y
D9W
D63B
D9N
18GY
A9L
W/
CT-610
IP / ROOF
3 14
(2000 / 2000F)
18DKBL
D63A
18GY
D9L
LEFT CREW RIGHT CREW

LEFT DOOR RIGHT DOOR
DOOR DOME DOOR DOME
DOME SW DOME SW
SW SW
18DKBL
18DKBL
D63H
18GY
D63B
D9N
18GY
D9D
LEFT DOOR
RIGHT DOOR
DOME SW
DOME SW
(2118M)
(2120M}
NOTE:
1. SWITCHES SHOWN W/ DOORS OPEN
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056615 010
184
9.14. FOG LIGHT, P. 11

CHAPTER 9
LIGHT SYSTEM, FOG LIGHT
NAVISTAR, INC.
BODY
CONTROLLER J1
(1603)
RIGHT FOG LAMP %A64B

K
10A9 16YL
*A64B
16YL
*A64A
16YL
LEFT FOG LAMP %A64A JUMPER CONN 3

F C2 C3 (1705F / 1705M)
10A14 16YL
*A64BJ
*A64AJ
16YL
16YL
GROUND
ADAPTER#01
(8800)
GROUND
B
M64-GA ADAPTER#01
16WH (8800)
IP /
A FORWARD
M11-GD 22 23 CHASSIS
12WH (1700) C A
M11-G
12WH
M11-GD
M64-GB
12WH
16WH
M64B
16YL
M64A
M64A
16YL
16YL
M64B
16YL
LEFT SIDE DASH

MOUNTED DUAL POST
GROUND GROUND PLATE
ADAPTER
M11-G
(4307)
12WH
(8803)
W/ RH - HDD
C W/ RH - HDD
M64-GB
16WH
B
M64-GA
16WH
LEFT SIDE
A
M11-GD LEFT RIGHT DASH MOUNTED
12WH B A FOG FOG DUAL POST
A B
LIGHT LIGHT GROUND PLATE
M11-G
12WH
(8201) (8200) (4307)
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
* W/ 7600 RHD
% W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1705F/1705M. D 70658Y
REMOVED RD 8801. 59974G 31AUG06 AE08056615 011
185
9.15. HEADLIGHTS, P. 12

CHAPTER 9
HEADLIGHTS
NAVISTAR, INC.
BODY
BODY BODY
CONTROLLER
J5
(1604) (1600)
(1602)
HEADLIGHT
HIGH LOW HIGH LOW FTP
DIMMER
BEAM BEAM BEAM BEAM SWITCH
SWITCH
LEFT LEFT RIGHT RIGHT DIN15 ZVR
DIN4
10A11 10A13 10A10 10A12
HEADLIGHT
RELAYS C B K H A4 A14 E5
(1018)
%A52PC
CH9_13
14YL
HEADLIGHT @A52
RELAYS 14YL
(1018) @A53
CH9_13A 14YL
HEADLIGHT %A53PB
RELAYS 14YL
A52AA
A52PD
*A53B
A53PA
*A52D
A53AA
@A53B
14YL
A102A
@A52D
(1018)
14YL
14YL
14YL
A52A
20YL
A9AA
18GY
14YL
14YL
14YL
14YL
20YL
14YL
14YL
A53
A52
CH9_13
HEADLIGHT
W/ TRIPMASTER
& N/ SNOWPLOW
TRIPMASTER A53AB
HEADLIGHT 18YL
INPUT RELAY
(1019) A52AB
18YL
18GY
CH4_18
A9V
14YL
14YL
HEADLIGHT HEADLIGHT
A53
A52
RELAYS RELAYS
HEADLIGHT (1018) (1018)
STANDARD CH9_13 CH9_13A
IP / FORWARD IP / DCM
CHASSIS 1 2 3 4 (1800 / A7 A8 A4
(1700) 1805)
@(1800 /
1800F)
#M52D
#M53B
14YL
14YL
M53B
14YL
14YL
14YL
#M52
14YL
14YL
M52D
M52
#M53
14YL
M53
18GY
B9V
M11-GA
B102A
B52A
18YL
18YL
14WH
LEFT RIGHT
HEADLIGHT HEADLIGHT
18GY
T/S
B9S
T/S HARNESS
HARNESS CONNECTOR
M11-GB
CONNECTOR (8000)
14WH
(8001) CH9_12A
CH9_12A
B A C A C B 3 4 7
M11-G
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE DIMMER FTP
(4307)
LEFT HEADLIGHT RIGHT HEADLIGHT TURN SIGNAL SWITCH
TURN / SIGNAL HARNESS TURN / SIGNAL HARNESS (1810)
(8001) (8000)
* W/ ALL MODELS & W/ CT-610
# W/ CT-610
@ W/ 7600 RHD
% W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

186
9.16. HEADLIGHTS GLOBAL TRANSTAR, P. 12A

DIAGRAM 9
HEADLIGHTS GLOBAL TRANSTAR (CONT)
NAVISTAR, INC.
FWD CHAS
FWD CHAS
FWD CHAS
FWD CHAS
(1700)
CH9_04
(1700)
CH9_12
(1700)
CH9_04
(1700)
CH9_12
IP /
IP /
IP /
IP /
M11-G
14WH
M11-GB
M11-GA
LEFT SIDE
14WH
14WH
M54C
14BN
14YL
DASH MOUNTED
14BN
14YL
M53B
14YL
M56B
16OR
14YL
M57B
16OR
M52D
M54D
M52
M53
DUAL POST
GROUND PLATE
HEADLIGHT HEADLIGHT
(4307)
T / S HARENESS T / S HARENESS
CONN / FRONT CONN / FRONT
END CHASSIS END CHASSIS
CONN CONN
(8001 / 8008F) (8000 / 8008F)
E D C A B B A C D E
W/CT-610 W/CT-610
16BN
U54A
16BN
U54A
14BN
U54A
14BN
14YL
U53D
U54A
14YL
U53D
U11-GF
U11-GF
14WH
14WH
U54C
CH9_12B
HEADLAMP
DIPPED BEAM
U54C
(8011)
CH9_12B
HEADLAMP
DIPPED BEAM
(8011)
16BN 16BN
FRONT
FRONT
POSITION
POSITION
LAMP
LAMP
(8010)
(8010)
CH9_12B
CH9_12B
14BN
U54B
14BN
U54B
N/CT-610
U11-GG
N/CT-610
U11-GG
14WH
14WH
14YL
U52D
14OR
14OR
14YL
U52D
U57
U56
HEAD LAMP HEAD LAMP

MODULE MODULE
E D A B B A D E
MAIN-BEAM MAIN-BEAM
&TURN &TURN
(8009) (8009)
TURN PARKING TURN PARKING

HEADLAMP LIGHT HEADLAMP
LAMP LIGHT LAMP
LEFT SIDE RIGHT SIDE
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 29APR10 AE08056615 12A
187
9.17. HEADLIGHTS GLOBAL TRANSTAR, P. 12B

CHAPTER 9
HEADLIGHTS GLOBAL TRANSTAR (CONT)
NAVISTAR, INC.
W/ CT-610
FRONT END
CHASSIS CONN
(8008F) FRONT END
CH9_12A CHASSIS
HARNESS
(8009)
CH9_12A
W/ CT-610
N/ CT-610
N/ CT-610
FRONT END
CHASSIS CONN
(8008F)
CH9_12A
U11-GJ
U11-GH
16WH
U11-GJ
U11-GH
14WH
14YL
U53D
14YL
16BN
16BN
U54A
U54C
U53D
16WH
16BN
U54A
16BN
U54C
14WH
2 1 2 1
2 1 2 1
HEADLAMP FRONT HEADLAMP FRONT

DIPPED - BEAM POSITION DIPPED - BEAM POSITION
(8011) LAMP (8011) LAMP
(8010) (8010)
LEFT SIDE
RIGHT SIDE
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 28APR10 AE08056615 12B
188
9.18. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HEADLIGHTS, SNOWPLOW LIGHTS
NAVISTAR, INC.
BODY BODY
(1601) (1604)
RIGHT PLOW
RD12 (HSD)
RD30 (HSD)
LEFT PLOW
HIGH BEAM
HIGH BEAM
LOW BEAM
LOW BEAM
LIGHTS
LIGHTS
RIGHT
10A10
RIGHT
10A12
10A13
10A11
LEFT
LEFT
F9 E14 B C H K
18YL
A96L
A96R
18YL
A96RB
18YL
A96LA
A96RA
A52PD
A53PA
A53PB
A52PC
18YL
18YL
14YL
14YL
A96LB
14YL
14YL
18YL
G3 J3 A3 C3 G1 J1 A1 C1
86 86 86 86
30 30 30 30
87 87 87 87
87A 87A 87A 87A

85 85 85 85
C2 A2 B2
J4 G4 H4 C4 A4 B4 J2 G2 H2
LEFT LOW
RIGHT LOW RIGHT HIGH
BEAM RELAY LEFT HIGH
A96-GA
BEAM RELAY BEAM RELAY BEAM RELAY

(1018)
18YL
A96-GC
A96-GD
(1018)
A52D
14YL
A52E
14YL
(1018) (1018)
A53F
14YL
14YL
18YL
A53B
14YL
A52B
14YL
18YL
A52
A96-GB
18YL
A96-G
A53
18YL
14YL
A53E
14YL
A11-G
10WH
GROUND ADAPTER
(1003)
3
A96-GE
A11-GKJ
18YL
6WH
1
A11-GE
12WH
FORWARD CHASSIS CONNECTOR

(1700)
CH9_14 LEFT SIDE DASH MOUNTED
DUAL POST GROUND STUD
(4081)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

189
9.19. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13A

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.
BODY BODY
CONTROLLER J4 CONTROLLER J2 W/ RHD
(1601) (1604)
RIGHT PLOW
RD12 (HSD)
RD30 (HSD)
LEFT PLOW
HIGH BEAM
HIGH BEAM
LOW BEAM
LOW BEAM
LIGHTS
LIGHTS
RIGHT
10A10
RIGHT
10A12
10A13
10A11
LEFT
LEFT
F9 E14 B C H K
18YL
A96L
A96R
18YL
A96RB
18YL
A96LA
A52PD
A96RA
A53PA
A53PB
18YL
A52PC
18YL
14YL
14YL
A96LB
14YL
14YL
18YL
G3 J3 A3 C3 G1 J1 A1 C1
86 86 86 86
30 30 30 30
87 87 87 87
87A 87A 87A 87A

85 85 85 85
C2 A2 B2
LEFT J4 G4 H4 C4 A4 B4 RIGHT J2 G2 H2
LEFT RIGHT
LOW LOW
HIGH HIGH
A96-GA
BEAM BEAM
A96-GD
BEAM BEAM
18YL
A96-GC
RELAY
18YL
A52D
14YL
A52E
14YL
RELAY RELAY
A53F
RELAY
14YL
14YL
18YL
A53B
14YL
A52B
14YL
A52
(1018) (1018)
(1018) (1018)
A96-GB
18YL
A96-G
A53
18YL
14YL
A52BB
A53E
16YL
14YL
A11-G
10WH
JUMPER
CONN 1 D5 D6
JUMPER B3 D4
(1703M/
CONN 3 GROUND 1703F)
A6 A5 A4 A3
A52BBJ
(1705F/
14YL
ADAPTER
A53B
14YL
14YL
14YL
A52D
A53
16YL
A52
1705M) (1003)
A11-GKJ
3 A96-GE
6WH
A53BJ
A53FJ
A53EJ
A52DJ
A52EJ
18YL
14YL
14YL
14YL
A53J
14YL
A52J
14YL
14YL
14YL
1
A11-GE
A52BJ
14YL
12WH
BODY
CONTROLLER J2
LEFT SIDE (1604) CH9_12 LEFT SIDE DASH MOUNTED
CAB GROUND DUAL POST GROUND STUD
(4081)
(LEFT SIDE DASH FORWARD CHASSIS CONNECTOR
FORWARD CHASSIS CONNECTOR
MOUNTED DUAL POST (1700) CH9_14
(1700) CH9_14
GROUND PLATE)
310820 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 07OCT10 AE08056615 13A
190
9.20. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14

CHAPTER 9
AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.
TURN
BASE 1 SIGNAL HIGH / LOW BEAM RELAY
(1018) CH9_13 HIGH / LOW BEAM RELAY
ADAPTER ADAPTER (1018) CH9_13A
(1623) (400)
CH9_03 CH9_03
@A54B
16BN
%A52D
@A53EJ
@A52DJ
@A53BJ
@A57DJ
@A53FJ
@A52BJ
%A53B
16LTGN
@A52EJ
%A52E
14YL
@A52J
%A53F
%A52B
%A53E
@A56DJ
%A52
14YL
14YL
%A57D
14YL
14YL
@A53J
14YL
14YL
14YL
14YL
14YL
14YL
%A56D
%A53
14YL
14YL
14YL
16OR
14YL
14YL
%A54B
16YL
16OR
16BN
JUMPER
CONN 3
(1705F /
1705M-A1)
@A56BJ
@A54BJ
@A57BJ
16LTGN
%A56B
%A57B
16OR
16OR
16YL
16BN
IP / FORWARD
5 14 15 8 9 10 11 1 2 4 3 CHASSIS
(1700)
RIGHT HEADLIGHT
TURN SIGNAL
M52B
14YL
M53E
14YL
14YL
M53F
M57B
16OR
M52E
14YL
14BN
M54B
M56B
16OR
(8000)
M52D
A
14YL
M53B
C
14YL
M57C D
16OR
M54D
E
14BN
M11-G M11-GA
B
12WH 14WH
LEFT HEADLIGHT
LEFT SIDE DASH MTD TURN SIGNAL
DUAL POST GND PLATE (8001)
(4307)
M53
C
14YL
M52
A
14YL
M56C D
16OR
M54C
E
14BN
M11-G M11-GB
12WH B
14WH
GROUND
ADAPTER#01
LEFT SIDE DASH MTD (8800)
16LTGN
M64LO
M64HI
14YL
14BN
16YL
M54F
M57D
16YL
M56D
DUAL POST GND PLATE

(4307) D
M11-GE
14WH
A
M11-G M11-GD
SNOWPLOW HARNESS 12WH 12WH
CONNECTOR
E D F C A B (8102)
@ W/ 7600 RHD
% W/ LHD
(4307)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1705F/1705M, D 70658Y
7600 RHD CIRC; REMOVED RD 8801. 59974G 16AUG06 AE08056615 014
191
9.21. PANEL LIGHTS, P. 15

CHAPTER 9
NAVISTAR, INC. PANEL LIGHTS
PANEL LIGHT FEED ADAPTER

(1002)
CLUSTER CONNECTOR
A
A62B (1500)
18DKBL CH8_05
ENGINE DISPLAY
B
#A62BB CAT (1556) /
18DKBL ENGINE DISPLAY
CUMMINS (1557) CH4_27
*A62P
EATON AUTOSHIFT 3
18DKBL
ULTRASHIFT SELECTOR
(7905) CH11_12, 12A
C
#A62A
SNOWVALVE SWITCH
18LTBL
(1107)
CH6_04
#A62BE SHIFT SELECTOR
18GY (1852)
W/ IBB ENGINE CH11_05, 30
#A62A SNOWVALVE SWITCH

18DKBL (1107)
CH6_4A
D
#A62BD MIRROR SWITCH
18DKBL (3000)
CH4_09
H
#A62T ROCKER START SWITCH
18DKBL (1105)
CH5_08
J
*A62U IP MTD ROOF AUX
18DKBL LOAD SWITCH
(1106) CH4_16
#A62SC AUX TRAILER SOCKET

18DKBL SWITCH CONNECTOR
K
(1110) CH10_15
TELEMATICS ALERT SWITCH

#A62A (9994)
18GY CH4_24
E
#A62R HORN SWITCH
18DKBL (1029)
CH4_08
F
#A62A TSS SWITCHS
18DKBL (1056), (1957),
(1958), (1959)
W/ TSS
CH10_47
REAR TURNS PANEL ADAPTER
(1625)
J CLUSTER CONNECTOR
A62
18DKBL (1500)
CH8_05
M RADIO
A62E
18DKBL (1300)
CH4_11
K A62DA HVAC CONTROL

18DKBL (1200) NOTE:
CH12_01 * W/ ALL MODELS AND
W/ CT-610
L
A62DB SWTCH PACK # W/ ALL MODELS AND
18DKBL (1101) N/ CT-610
CH4_15
C
A57BB
16LTGN BODY BUILDER
G (4450M)
A56BB CH10_13
16YL
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 60782A 21MAR07

AE08056615 015
192
9.22. WORK LIGHT, P. 16

CHAPTER 9
LIGHT SYSTEM, WORK LIGHT
NAVISTAR, INC.
BODY WORK LIGHTS BOC

CONTROLLER J1 WORK BOC WORK
(1603) IP / CTR CHASSIS LIGHT
CHAS (9718A) (9720)
(1701 / 1701F-68)
WORK A A
%A65 N65 J65
LIGHT G
16OR 16OR 16BK
10A5
*A65 *A65J
16OR 16OR WORK
JUMPER CONN 2 D B B LIGHT
N65-G J11-GK
(1704M / 1704F-A12) 16WH 16WH
N65-G GROUND ADAPTER

WORK 16WH (8809)
LIGHT BOC CH10_32
A
N11-GB
12WH WORK LIGHT
GROUND BOC / LIFT GATE
ADAPTER
(8809)
* W/ 7600 RHD LEFT SIDE DASH MOUNTED
% W/ LHD DUAL POST GROUND PLATE
(9717B)
WORK WORK LIGHTS EOF

BODY
CONTROLLER J1 CTR/RR
IP / CTR WORK EOF
(1603) CHASSIS
CHAS CHASSIS
(9766)
(1701 / 1701F-68) (9767)
WORK A A
%A65 N65 R65
LIGHT G
16OR 16OR 16OR
10A5
WORK
*A65 *A65J
LIGHT EOF
16OR 16OR
JUMPER CONN 2 D B B
N65-G R11-GK
(1704M / 1704F-A12) 16WH 16WH
N65-G GROUND ADAPTER

16WH (8809)
J11-GK
16BK
16WH
CH10_032
J65
A
N11-GB
12WH
WORK LIGHT
GROUND EOF / LIFT GATE
ADAPTER
(8809)
* W/ 7600 RHD WORK
% W/ LHD LIGHT B A
(9717B)
(9720)
BODY WORK LIGHTS ON W/ BACKUPS

CONTROLLER J5
(1602)
CUSTOMER
PROVIDED
BACKUP LIGHT
A71D WORK LIGHT
STATE F10
18OR
DIN23
J BACKUP SWITCH/
A71A
TCM REVERSE
16OR
CH9_01,02
TURN SIGNAL
ADAPTER
(400)
U00MEF2 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 1704F/1704M,7600D 70658Y
RHD CIRC, 7600 TO TITLE. 61057F 04MAR08

AE08056615 016
193
CHASSIS ACCESSORIES (CHAPTER 10)

10.1. ABS — BENDIX AIR, P. 1

CHAPTER 10
ABS - BENDIX AIR
NAVISTAR, INC.
W/ LHD
ABS#1
(1400)
CH3_35
FUSE F8-B (1017)
1. * A14 IS 4RD
F2 BATTERY
E2
A94AY A14HE A14H *A14 FEED
BATTERY 16
12RD 12RD 8RD 6RD CH3_01
30A CH3_35
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FH A13FF RELAY#3
IGNITION 3
18GY 18PK 18PK (1012 / 1014)
5A CH3_05
A5N(-)
J1939 LOW 7 J1939
18GN
ADAPTER
(1026)
A5N(+) CH13_14
J1939 HIGH 8 18YL
J1708 PUBLIC
J1587 (B) / A3BA(-) ADAPTER
J1708 (-) 13 18GY (1661)
CH3_10
J1587 (A) / A3BA(+) J1708 PUBLIC
14
J1708 (+) 18DKBL ADAPTER
(1660)
CH3_10
BENDIX AUTO
TRACTION
IP / CENTER CONTROL
CENTER / REAR
CHASSIS
CHASSIS (4950)
(1701 /1701F)
(9800) W/ TRACTION
2
CONTROL
15 23 1 1
TCV CMN A94BN N94BN R94BD
4
(DA) 16GY 16GY 16BN
14 24 2
A94BM N94BM R94BE
TCV (DA) 5 16GY 16GY 16YL
RIGHT REAR
WHEEL SPEED SENSOR
(9503)
1
R94C
18BK
16DKBL
2
R94D
18 15 18BK
16YL
WSS DA A94BH N94BH
10
RIGHT (+) 16GY 16GY BENDIX AIR
ABS 6S/6M
19 16
WSS DA A94BF N94BF RIGHT WHEEL
11 16GY
RIGHT (-) 16GY SPEED SENSOR
FRONT REAR AXLE
(9523)
A94-GA 1
GROUND 1 R94P
12WH 18BK
16DKBL
2
R94R
16YL 18BK
LEFT SIDE
CAB GROUND
(1004)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE; E 70658Y
RD 1701/1701F WAS 9550. 59974G 07AUG06 AE08056616 001
Figure 194 ABS — Bendix Air
194
10.2. ABS — BENDIX AIR, P. 1A

CHAPTER 10
ABS - BENDIX AIR (CONT)
NAVISTAR, INC.
W/ RHD
ABS#1
(1400)
CH3_35
FUSE F8-B (1017)
1. * A14 IS 4RD
F2 BATTERY
E2
A94AY A14HE A14H *A14 FEED
BATTERY 16
12RD 12RD 8RD 6RD CH3_01
30A CH3_35
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FH A13FF RELAY#3
IGNITION 3
18GY 18PK 18PK (1012 / 1014)
5A CH3_05
A5N(-)
J1939 LOW 7 J1939
18GN
ADAPTER
(1026)
A5N(+) CH13_14
J1939 HIGH 8 18YL
J1708 PUBLIC
J1587 (B) / A3BA(-) ADAPTER
J1708 (-) 13 18GY (1661)
CH3_10
J1587 (A) / A3BA(+) J1708 PUBLIC
14
J1708 (+) 18DKBL ADAPTER
(1660)
CH3_10
W/ TRACTION
CONTROL
BENDIX AUTO
TRACTION
IP / CENTER
CENTER / REAR CONTROL
CHASSIS
CHASSIS (4950-N/ ADR
(9551 / 9552)
(9800) 4952-W/ ADR)
2
12 23 1 1
TCV CMN A94BN N94BN R94BD
4
(DA) 16GY 16GY 16BN
11 24 2
A94BM N94BM R94BE
TCV (DA) 5 16GY 16GY 16YL
RIGHT REAR
WHEEL SPEED SENSOR
(9503)
1
R94C
18BK
16DKBL
2
R94D
7 15 18BK
16YL
WSS DA A94BH N94BH
10
RIGHT (+) 16GY 16GY BENDIX AIR
ABS 6S/6M
6 16
WSS DA A94BF N94BF RIGHT WHEEL
11 16GY
RIGHT (-) 16GY SPEED SENSOR
FRONT REAR AXLE
(9523)
A94-GA 1
GROUND 1 R94P
12WH 18BK
16DKBL
2
R94R
16YL 18BK
LEFT SIDE
CAB GROUND
(1004)
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 14OCT10 AE08056616 01A
Figure 195 ABS — Bendix Air (Cont.)
195

CHAPTER 10
NAVISTAR, INC.
W/ LHD
ABS#2
IP / FORWARD BENDIX LEFT
(1401)
CHASSIS ABS MODULATOR
(1700) (8500)
29 C
PMV SA A94B M94B
1
LEFT HLD 16GY 18GY B
27 A A
PMV SA A94 M94
2
LEFT REL 16GY 18GY
28 B C
PMV SA A94A M94A
3
LEFT CMN 16GY 18GY
BENDIX LEFT
FRONT AIR ABS
SPEED SENSOR
(8502A)
31 2
WSS SA A94D M94R
8
LEFT (-) 16GY 18GY
30 1
WSS SA A94C M94P
5
LEFT (+) 16GY 18GY
BENDIX RIGHT
ABS MODULATOR
(8501)
PMV SA 34 A
A94H M94H
RIGHT REL 7
16GY 18GY
B
35 B A
PMV SA A94J M94J
RIGHT CMN 6 16GY 18GY
36 C C
PMV SA A94K M94K
4
RIGHT HLD 16GY 18GY
BENDIX RIGHT
FRONT AIR ABS
SPEED SENSOR
(8503A)
32 1
WSS SA A94E M94M
RIGHT (+) 11 16GY 18GY
33 2
WSS SA A94F M94N
14
RIGHT (-) 16GY 18GY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE; D 70658Y
RD 1700 WAS 8520. 59974G 07AUG06 AE08056616 002
196

CHAPTER 10
NAVISTAR, INC.
W/ RHD
ABS#2
IP / FORWARD BENDIX LEFT
(1401)
CHASSIS ABS MODULATOR
(8521 / 8520A) (8500)
3 C
PMV SA A94B M94B
1
LEFT HLD 16GY 18GY B
1 A A
PMV SA A94 M94
2
LEFT REL 16GY 18GY
2 B C
PMV SA A94A M94A
3
LEFT CMN 16GY 18GY
BENDIX LEFT
FRONT AIR ABS
SPEED SENSOR
(8502A)
5 2
WSS SA A94D M94R
8
LEFT (-) 16GY 18GY
4 1
WSS SA A94C M94P
5
LEFT (+) 16GY 18GY
BENDIX RIGHT
ABS MODULATOR
(8501)
PMV SA 8 A
A94H M94H
RIGHT REL 7
16GY 18GY
B
9 B A
PMV SA A94J M94J
RIGHT CMN 6 16GY 18GY
10 C C
PMV SA A94K M94K
4
RIGHT HLD 16GY 18GY
BENDIX RIGHT
FRONT AIR ABS
SPEED SENSOR
(8503A)
6 1
WSS SA A94E M94M
RIGHT (+) 11 16GY 18GY
7 2
WSS SA A94F M94N
14
RIGHT (-) 16GY 18GY
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 14OCT10 AE08056616 02A
197

CHAPTER 10
NAVISTAR, INC.
W/ LHD
LEFT REAR
WHEEL SPEED
(9501) SENSOR
ABS#2 2
(1401) R94B
18BK
IP / CENTER CENTER / REAR 16OR
CHASSIS CHASSIS 1
(1701 / 1701F) (9800) R94A
16GY 18BK
17 14
WSS DA 18 A94BD N94BD
LEFT (-) 16GY 16GY
16 BENDIX AIR
13 LEFT WHEEL
WSS DA A94BE N94BE ABS 6S/6M
15 SS FRONT
LEFT (+) 16GY 16GY
(9521) REAR AXLE
2
R94N
18BK
16OR
1
R94M
16GY 18BK
LEFT MODULATOR
(9502)
23 17 A
PMV DA A94BA N94BA R94E
17 16GY 16BK B
LEFT REL 16GY
24 18 B A
PMV DA A94BB N94BB R94F
12
LEFT CMN 16GY 16GY 16RD
25
19 C C
PMV DA A94BC N94BC R94H
16
LEFT HLD 16GY 16GY 16BN
RIGHT MODULATOR
(9504)
21 20 A
PMV DA A94BJ N94BJ R94J
13 B
RIGHT REL 16GY 16GY 16PL
22 21 B A
PMV DA A94BK N94BK R94K
9
RIGHT CMN 16GY 16GY 16LTGN
20 22 C C
PMV DA A94BL N94BL R94L
RIGHT HLD 10 16GY 16LTBL
16GY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 TO TITLE; C 70658Y
RD 1701 / 1701F WAS 9550. 59974G 07AUG06 AE08056616 003
198

CHAPTER 10
NAVISTAR, INC.
W/ RHD
(9501)
2
R94B 18BK
IP / CENTER CENTER / REAR 16OR
CHASSIS CHASSIS 1
(9551 / 9552) (9800) R94A
16GY 18BK
4 14
WSS DA 18 A94BD N94BD
LEFT (-) 16GY 16GY
5 BENDIX AIR
13 LEFT WHEEL
WSS DA A94BE N94BE ABS 6S/6M
15 SS FRONT
LEFT (+) 16GY 16GY
(9521) REAR AXLE
2
R94N
18BK
16OR
1
R94M
16GY 18BK
LEFT MODULATOR
(9502)
1 17 A
PMV DA A94BA N94BA R94E
17 16GY 16BK
LEFT REL 16GY B
2 18 B A
PMV DA A94BB N94BB R94F
12
3
19 C C
PMV DA A94BC N94BC R94H
16
LEFT HLD 16GY 16GY 16BN
RIGHT MODULATOR
(9504)
8 20 A
PMV DA A94BJ N94BJ R94J
13 B
9 21 B A
PMV DA A94BK N94BK R94K
9
10 22 C C
PMV DA A94BL N94BL R94L
RIGHT HLD 10 16GY 16GY 16LTBL
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 14OCT10 AE08056616 03A
199
10.7. ABS — WABCO AIR (8000 MODELS), P. 4

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR (8000 MODELS)
NAVISTAR, INC.
WABCO ABS
(1421) IP / CTR CHAS CENTER / REAR
(1701 / 1701F) CHASSIS (9519)
(9800) WABCO RIGHT REAR
17 20 1 AIR ABS MODULATOR
RIGHT REAR A94WU N94WU R94WU
9
MOD OUTLET 18GY 16GY 18BL
25 21 2
A94-G6 N94-G6 R94G6 B
16WH 16WH 18GN
A
16 22 3
RIGHT REAR A94WW N94WW R94WW
8 C
MOD INLET 18GY 16GY 18BN
WABCO RIGHT
(9517) REAR WHEEL
SPEED SENSOR
23 2
RIGHT REAR 16
A94WT N94WT R94WT
WHEEL SPEED 18 18BK
18GY 16GY 18BN
SENSOR
22 15 1
RIGHT REAR A94WS N94WS R94WS
WHEEL SPEED 17 18GY 16GY 18BK
18BK
SENSOR
(4951)
WABCO AUTO
21 24 2 TRACTION CONTROL
TRACTION A94WZ R94WZ
N94WZ
CONTROL 7 18BL
18GY 18GY
VALVE (+)
W/
TRACTION
CONTROL 2
20 23 1
TRACTION 1
A94WX N94WX R94WX
CONTROL 16 18GY 18BN
18GY
VALVE (-)
(9518)
24 WABCO LEFT REAR

18 2 AIR ABS MODULATOR
A94-G7 N94-G7 R94G7
16WH 16WH 18GN
A94-GA
16WH
LEFT SIDE B
DASH MTD
A
DUAL POST
GND PLATE
18 17 1
LEFT REAR A94WN N94WN R94WN C
5
MOD OUTLET 18GY 16GY 18BL
19 19 3
LEFT REAR A94WR N94WR R94WR
2 18BN
MOD INLET 18GY 16GY
(9516) WABCO LEFT REAR

WHEEL SPEED SENSOR
LEFT REAR 15 14 2
WHEEL SPEED A94WM N94WM R94WM
14 18BK
SENSOR 18GY 16GY 18BN
LEFT REAR 14 13 1
WHEEL SPEED A94WL N94WL R94WL
11 18BK
SENSOR 18GY 16GY 18BK
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 TITLE WAS: ABS-WABCO F 92346U
AIR. 59974G 07AUG06 AE08056616 004
Figure 200 ABS — Wabco Air (8000 Models)
200
10.8. ABS — WABCO AIR (4000 / 7000 MODELS), P. 4A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR (4000/7000 MODELS)
NAVISTAR, INC.
WABCO ABS
(1421)
CENTER / REAR
IP / CTR CHAS
CHASSIS
(1701 / 1701F) (9516A)
(9800)
LEFT REAR 15 14 2
A94WM N94WM R94WM
WHEEL SPEED 14 18BK
18GY 16GY 18GY WABCO LEFT
SENSOR REAR AIR ABS
LEFT REAR 14 13 1
A94WL SPEED SENSOR
WHEEL SPEED 11 N94WL R94WL
18GY 18BK
SENSOR 16GY 18GY
(9517A)
RIGHT REAR 23 16 2
A94WT N94WT R94WT
WHEEL SPEED 18 18GY 18BK
16GY 18GY WABCO RIGHT
SENSOR
REAR AIR ABS
RIGHT REAR A94WS 22 15 1 SPEED SENSOR
N94WS R94WS
WHEEL SPEED 17 18GY 18BK
16GY 18GY
SENSOR
IP / FWD CHASSIS
(1700)
(8506A)
LEFT FRONT 30 1
WHL SPEED A94AC M94AC
12 18BK
SENSOR 18GY 18GY WABCO LEFT
FRONT AIR ABS
LEFT FRONT 31 2 SPEED SENSOR
A94AD M94AD
WHL SPEED 15 18GY 18GY 18BK
SENSOR
(8507A)
RIGHT FRONT 32 1
A94AE M94AE
WHL SPEED 10 18BK
18GY 18GY WABCO RIGHT
SENSOR
FRONT AIR ABS
RIGHT FRONT 33 2
A94AF M94AF SPEED SENSOR
WHL SPEED 13 18GY 18BK
18GY
SENSOR
WABCO AIR ABS

A94-GA
GROUND
10GY
WABCO ABS CH10_05A
(1420)
GROUND 9 A94A-G2 A94-GA

14GY 10WH
ECU GROUND 4 A94A-G1
14GY
A3BA(+)
J1708 (A) 11
18DKBL J1708 DATA LINK LEFT SIDE
J1708 (B)10 A3BA(-) CH3_10 DASH MOUNTED
18GY DUAL POST
A5N(+) GROUND PLATE
J1939 HIGH 3 J1939 DATA LINK
18YL
A5N(-) CH3_14
J1939 LOW 1 NOTE: CH3_35
18GN
FUSE F8-B (1017)
A94AY E2 F2 A14HE A14H *A14
BATTERY 8
14GY 12RD 8RD 6RD
15A
TRAILER ABS
ECU RELAY IGNITION
FUSE F1-C (1010) (1017 - G3) RELAY#3
ECU IGNITION 7 A94V A13FH A13FF (1012 / 1014)
18GY 18PK 18PK CH3_05
F3 10A E3
U01H058 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 INITIAL RELEASE A 92346U
92346U 11OCT13 AE08056616 04A
Figure 201 ABS — Wabco Air (4000 / 7000 Models)
201
10.9. ABS — WABCO AIR (8000 MODELS), P. 5

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR (8000 MODELS) (CONT)
NAVISTAR, INC.
WABCO ABS
(1421)
IP / FWD CHASSIS
(1700)
(8508)
B
29 1 A
LEFT FRONT A94AL M94AL
6
MOD OUTLET 18GY 14BL
28 2 C WABCO LEFT
A94AA M94AA
AIR ABS
16GY 14GN
MODULATOR
27 3
LEFT FRONT A94AB M94AB
3
MOD INLET 18GY 14BN
(8509)
B
36 1 A
RIGHT FRONT A94AH M94AH
4 18GY
MOD OUTLET 14BL
35 WABCO RIGHT
2 C
A94AJ M94AJ AIR ABS
16GY 14GN MODULATOR
A94AK 34 3
RIGHT FRONT M94AK
1 18GY
MOD INLET 14BN
(8506)
LEFT FRONT 30 1
WHL SPEED A94AC M94AC
12 18BK
SENSOR 18GY 18BN WABCO LEFT
FRONT AIR ABS
LEFT FRONT 31 2 SPEED SENSOR
A94AD M94AD
WHL SPEED 15 18BK
18GY 18BK
SENSOR
(8507)
RIGHT FRONT 32 1
WHL SPEED 10 A94AE M94AE 18BK
SENSOR 18GY 18BN WABCO RIGHT
FRONT AIR ABS
RIGHT FRONT 33 2
A94AF M94AF SPEED SENSOR
WHL SPEED 13 18BK 18BK
18GY
SENSOR
WABCO ABS
(1420)
GROUND 9 A94A-G2 A94-GA

16WH 16WH
ECU GROUND 4 A94A-G1
16WH
A3BA(+)
J1708 (A) 11
18DKBL J1708 DATA LINK LEFT SIDE
J1708 (B)10 A3BA(-) CH3_10 DASH MOUNTED
18GY DUAL POST
A5N(+) GROUND PLATE
J1939 HIGH 3 J1939 DATA LINK
18YL
A5N(-) CH3_14
J1939 LOW 1 NOTE: CH3_35
18GN
FUSE F8-B (1017)
A94AY E2 F2 A14HE A14H *A14 BATTERY FEED
BATTERY 8
14GY 12RD 8RD 6RD CH3_01, CH3_35
15A
TRAILER ABS
ECU RELAY IGNITION
FUSE F1-C (1010) (1017 - G3) RELAY#3
ECU IGNITION 7 A94V A13FH A13FF (1012 / 1014)
18GY 18PK 18PK CH3_05
F3 10A E3
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 TITLE WAS: ABS-WABCO H 92346U
AIR (CONT). 59974G 07AUG06 AE08056616 005
Figure 202 ABS — Wabco Air (8000 Models) (Cont.)
202
10.10. ABS — WABCO AIR (4000 / 7000 MODELS), P. 5A

CHAPTER 10
ABS - WABCO AIR (4000/7000 MODELS)
NAVISTAR, INC. (CONT.)
WABCO ABS
(1421)
IP / CTR CHASSIS
(1701 / 1701F)
17
RIGHT REAR A94AUA A94AUB A94WU N94WU
9
MOD OUTLET 14GY 10GY 14GY 14GY
25
A94-G6 N94-G6
14GY 14GY
16
RIGHT REAR A94WWA A94WWB A94WW N94WW
MOD INLET 8
14GY 10GY 14GY 14GY
24
WABCO AIR WABCO ABS
A94-G8 A94-G7 N94-G7
ABS GROUND (9800)
10GY 14GY 14GY
CH10_04A CH10_5B
18
LEFT REAR A94WNA A94WNB A94WN N94WN
5 14GY 10GY 14GY 14GY
MOD OUTLET
19
LEFT REAR A94WRA A94WRB A94WR N94WR
2
MOD INLET 14GY 10GY 14GY 14GY
IP / FWD CHASSIS
(1700)
29
LEFT FRONT A94ALA A94ALB A94AL M94AL
6
28 WABCO ABS
A94AA M94AA (8508A)
14GY 14GY CH10_5B
27
LEFT FRONT
A94ABA A94ABB A94AB M94AB
MOD INLET 3
14GY 10GY 14GY 14GY
36
RIGHT FRONT A94AHA A94AHB A94AH M94AH
4
35
WABCO ABS
A94AJ M94AJ
(8509A)
14GY 14GY
CH10_5B
34
RIGHT FRONT A94AKA A94AKB A94AK M94AK
MOD INLET 1
14GY 10GY 14GY 14GY
U01H058 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

92346U 16OCT13 AE08056616 05A
Figure 203 ABS — Wabco Air (4000 / 7000 Models) (Cont.)
203
10.11. ABS — WABCO AIR (4000 / 7000 MODELS), P. 5B

CHAPTER 10
ABS - WABCO AIR (4000/7000 MODELS)
NAVISTAR, INC. (CONT.)
WABCO RIGHT
REAR AIR ABS
MODULATOR
CENTER / REAR
CHASSIS
(9800) (9519A)
20 1
N94WU N94WUC N94WUR R94WUR R94WUM
14GY 10GY 12GY 12GY 14GY
21 2
N94-G6 N94-G6C N94G6R R94G6R R94G6M
22 3
N94WW N94WWC N94WWR R94WWR R94WWM
WABCO LEFT
REAR AIR ABS
WABCO ABS MODULATOR
(1701F)
CH10_5A
(9518A)
17 1
N94WN N94WNC N94WNR R94WNR R94WNM
18 2
N94-G7 N94-G7C N94G7R R94G7R R94G7M
19 3
N94WR N94WRC N94WRR R94WRR R94WRM
(8508A)
1
M94AL M94ALF M94ALM
14GY 12GY 14GY WABCO LEFT
FRONT AIR ABS
MODULATOR
WABCO ABS 2
M94AA M94AAF M94AAM
(1700)
14GY 12GY 14GY
CH10_5A
3
M94AB M94ABF M94ABM
14GY 12GY 14GY
(8509A)
1
M94AH M94AHF M94AHM
14GY 12GY 14GY WABCO RIGHT
FRONT AIR ABS
MODULATOR
WABCO ABS 2
M94AJ M94AJF M94AJM
(1700)
14GY 12GY 14GY
CH10_5A
3
M94AK M94AKF M94AKM
14GY 12GY 14GY
U01H058 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

92346U 16OCT13 AE08056616 05B
Figure 204 ABS — Wabco Air (4000 / 7000 Models) (Cont.)
204
10.12. WABCO FULL POWER BRAKES, P. 6

CHAPTER 10
WABCO FULL POWER BRAKES
NAVISTAR, INC.
FULL POWER
CONNECTOR W/ AIR ACTUATED
(9511) POWER PARK BRAKE
MAXI-FUSE
(9310) MEGA FUSE / FUSIBLE
PUMP LINK
B A
MOTOR N90 N90J N90K-FL (LOCATED NEAR
16
2 SUPPLY 12GY 10RD 14GY EXTERIOR
30A
DASH LEFT SIDE)
N5C(+)
J1939(+) 14 J1939
18YL
DATA LINK
J1939(-) N5C(-) CH3_12
15
18GN
NOTE:
1. CH3_34
* A14N IS A14P
CTR CHAS / IP A14W IS A14, 4RD
(1701F / 1701) 2. CH3_35
FUSE F7-F (1016) ** A14 IS 4RD
26 B2 A2
SOLENOID N94L A94L A14ND *A14N *A14W
17 BATTERY
VALVE 12GY 12GY 12RD 8RD 6RD FEED
SUPPLY 30A
CH3_01
A14HD A14H **A14 * CH3_34
12RD 8RD 6RD ** CH3_35
IP / FORWARD
CHASSIS HYD BRAKE
(1700) LIGHT SWITCH
FUSE F11-A (1020) (4037)
34
E1 F1 A94BF M94BF 2
18GY 18GY
22 5A 33
BRAKE N90B A90B M90B 1
10
SWITCH 18GY 18GY 18GY
HYD POWER PARK

SWITCH
(1109)
21
PARK BRAKE N44A A44A 1
11 18GY
SWITCH 18GY
60
REFERENCE N90K A90-K A90-M 2
6 18GY
GROUND 18GY 18GY
W/ POWERED A90-D
PARK BRAKE 16GY
A90-D
16GY
LEFT SIDE DASH MTD

DUAL POST GND STUD
N/ POWERED PARK BRAKE

BODY
CONTROLLER J5
(1602)
20 BRAKE
BRAKE N90F A90F
3 E14 SWITCH
LIGHT 18GY 18GY INPUT
SIGNAL AIN5
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 205 Wabco Full Power Brakes
205
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM 10

CHAPTER
WABCO FULL POWER BRAKES (CONT)
NAVISTAR, INC.
FULL POWER
CTR CHAS / IP
CONNECTOR
(1701F / 1701)
(9511)
19
J1708 N3C(+) A3C(+)
(+) 31
18DKBL 18DKBL J1708 DATA LINK
18
N3C(-) A3C(-) CH3_09
J1708 26 18GY 18GY
(-) LEFT FRONT
IP / FWD CHASSIS HYD ABS
(1700) (8502) WHEEL SENSOR
14 30 1
L FR WHL N94L(+) A94L(+) M94L(+)
SPEED 29 18GY 18GY 18BK
SENSOR
15 31 2
L FR WHL N94L(-) A94L(-) M94L(-)
SPEED 24 18GY 18GY 18BN
SENSOR
RIGHT FRONT
HYD ABS
(8503) WHEEL SENSOR
R FR WHL 16 35 1
N94R(+) A94R(+) M94R(+)
SPEED 30
18GY 18GY 18BK
SENSOR
17 36 2
R FR WHL N94R(-) A94R(-) M94R(-)
SPEED 25 18GY
18GY 18BN
SENSOR
HYD BRAKE
FLUID SENSOR
(4038)
LOW 23 32
N90H A90H M90H
BRAKE 9 B
18GY 18GY 16GY
FLUID
SUPPLY
VALVE
(9506)
PARK N44B
BRAKE 4 1
18GY
VALVE
N90E-G
2
18WH
25 38
N10-GV A10-GV M10-GV
A
16WH 18WH 16WH
N10-GV
W/ AIR ACTUATED POWER
16WH
N90A-GA
N90A-GA
PARK BRAKE
N90A-G
12WH
12WH
12WH
N90A-G
N10-GV
12WH
18WH
W/ HYD ACTUATED POWER
PARK BRAKE N90A-G N90A-GA
12WH 12WH
N/ POWER PARK BRAKES

PUMP MOTOR#1
GROUND (9510)
(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD) GROUND
1 (LOCATED AT LEFT UPPER
MAXI-FUSE WABCO HYD ABS EXTERIOR CAB GROUND STUD)
HYD PUMP
HYD PUMP#1 N/ PWR PARK BRK
MOTOR FEED
(9311)
(9520)
N14H A B N90A
2
8RD 12LTBL
30A
N90B
HYD PUMP 12GY WABCO HYD ABS
BATTERY FEED W/ CLEAN PWR
HYD PUMP MOTOR FEED (9550)
A 40A B
(LOCATED AT ALT N90A N90KA N14KA N14KB BATTERY
POSITIVE STUD) 10RD 10RD 10RD 10RD POSITIVE
HYD PUMP MAXI-FUSE
BATTERY FEED (9280)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 206 Wabco Full Power Brakes
206

CHAPTER 10
NAVISTAR, INC. WABCO FULL POWER BRAKES (CONT)
FULL POWER CONNECTOR

CENTER / REAR CHASSIS
(9511)
(9800) (9505)
R RR WHL 16 2
SPEED N94N(-) R94R
27 RIGHT REAR
SENSOR 18GY 18BN
WHEEL SPEED
15 1 SENSOR
R RR WHL N94N(+) R94P
SPEED 22
18GY 18BK
SENSOR
(9911)
14 2
L RR WHL N94M(-) R94N LEFT REAR
SPEED 23
18GY 18BN WHEEL SPEED
SENSOR SENSOR
13 1
L RR WHL N94M(+) R94M
SPEED 28
18GY 18BK GROUND
SENSOR (LOCATED AT
LEFT LOWER
PUMP MOTOR N90-G
18 EXTERIOR CAB
2 GND 12WH N/ POWER BRAKE
GROUND STUD)
OR W/ AIR ACTUATED POWER PARK BRAKE
REFERENCE N94-GB
19
GROUND 12WH W/ HYD ACTUATED
N94-GB POWER PARK BRAKE
N90-GA
12WH 12WH
SAAR
N90D-G
SOLENOID
(9777A) 16WH
B SAHR
(9777)
N94-GE
B
A 18WH
PARK BRAKE N44C

5
VALVE 2 18GY
PARK BRAKE N44D

7 C IGNITION
TRAVEL 18GY
RELAY#3
SENSOR
N90D (1012 / 1014)
A
N/ POWER 16GY CH3_05
PARK BRAKE CTR CHAS / IP
(1701F / 1701) TRAILER ABS
N90E FUSE F1-C
N90C ECU RELAY
16GY (1010)
18GY (1017 - G3)
24
F3 E3 A13FF
N90E A90E A13FH
IGNITION 1
18GY 18GY 18PK 18PK
10A
ACCESSORY
RELAY#1
FUSE (F11-E) (1013 / 1011)
W/ HYD ACTUATED (1020) CH3_04
POWER PARK BRAKE E2 G2
41 B3 A3
A44Z A12D
18GY (A12V)
12LTBL
5A
N44N
18GY A
IP / CTR CHAS
BODY CONTROLLER J5
(1701 / 1701F-58)
(1602) SAAR
(9777M)
SAAR INPUT A44D N44M
F16 C
DIN17 18GY 18GY
E
N44-GB
B
18WH
GROUND W/ AIR ACTUATED
ADAPTER POWER PARK BRAKE
(8807) A
N11-GA
12WH LEFT SIDE DASH
MTD DUAL POST
GND PLATE
U00MEF2 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 207 Wabco Full Power Brakes (Cont.)
207
10.15. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9

DIAGRAM 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER & TRAILER - TURN, MARKERS & STOP
NAVISTAR, INC.
BODY CONTROLLER J4
(1601) W/ AUX TRAILER COMBINED
TRAILER
LEFT TURN F13 A56C
SIGNAL 18OR
REAR TURN SIGNAL W/ AUX TRAILER SEPERATE
RD29 (HSD) ADAPTER IP / CENTER
H (1625) A56T CHASSIS
A56K (1701/1701F)
12YL
16OR CH10_11,12 BATTERY
BODY H1 H2 FEED
CONTROLLER J1 85 CH3_01
TRAILER
(1603) CH3_35
87 LEFT TURN
E L FR RELAY
A56C
D TURN (1011)
##A14
16OR SIGNAL
6RD
10A3 30
86
A R FR J2
A57C J1 FUSE F2-A (1011)
16OR M TURN
SIGNAL E1 F1 A14JC A14J
(A56J)
10A4 12RD 8RD
D 15A
A57K
16OR
A56-GC W/ AUX TRAILER
18WH SEPARATE
TRAILER IP / CENTER
RIGHT TURN E15 A57C A57T CHASSIS
SIGNAL 18OR 12LTGN (1701/1701F)
RD11 (HSD) W/ AUX H3 H4
CH10_11,12
TRLR 85
A14H
8RD
COMBINED
87 TRAILER RIGHT
TURN RELAY
(1011)
86 30 FUSE F2-C (1011)
J4 J3 E3 F3 A14JD
A57-GC (A57J)
12RD
18WH 15A
IP / CTR CHAS
*A54T (1701/1701F)
12BN CH10_11,12
@A54BB
16BN BODY BUILDER
CONNECTION
TRAILER **A54 @A54BB (4450M / 4460M)
MARKER F14 A54C 12BN 16BN CH10_13,45
LIGHTS 18BN
E3 F3
RD27 (HSD) A54T IP / CTR CHAS
A11-GH
85 12BN (1701/1701F)
16WH
A54-GC
CH10_11,12
18WH
87 TRAILER MARKER
LIGHT RELAY
(1012)
30 FUSE F3-D(1012)
86
PERTICULATE F4 C4 D4 A14HA
E4
(A54J)
TRAP 12RD
TRAILER STOP 20A
INDICATOR %A64RA %A64RB
F12 RELAY (1016) IP / CENTER CHASSIS
RD32 (HSD) 18YL 18YL CH10_10
(1701/1701F)
A68C *A68T CH10_11,12
TRAILER E10 12BN
TAIL LIGHTS 18BN @A68BB BODY BUILDER
RD10 (HSD) 14BN CONNECTION
**A68A @A68BB (4450M / 4460M)
E1 F1 12BN 14BN CH10_13,45
%A64-GA
85 EOF BODY CIRCUIT

18WH
8 A68T (9724)
A68-GC
87
18WH
12BN CH10_11,12
TRAILER
11 GROUND %A64RV JUMPER CONN 1TAIL LIGHT
ADAPTER 14YL (1703F) CH3_12 RELAY
30
1 (1008) 86 FUSE F3-B(1012) (1012)
A11-G E2
F2 C2 D2 A14HB
10WH (&A68J)
A70-GT
A11-GKJ
12RD
18WH
(%A64J) 20A
TRAILER STOP
6WH
%A64-GB
RELAY (1016) NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER
18WH
CH10_10 # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
**TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
LEFT SIDE ## CH3_35 - CIRCUIT A14, 6RD IS 4RD
CAB GROUND TRAILER STOP RELAY@ BODY BUILDER INSIDE CAB
(4081) (1016) , CH10_10 % W/ 7600 RHD & N/ 7600 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 RHD CIRC, G 70658Y
Figure 208 Body Builder and Trailer — Turn, Markers and Stop
208
10.16. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10

DIAGRAM 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BODY BUILDER & TRAILER - TURN, MARKERS & STOP
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF (CONT)
NAVISTAR, INC.
ETB CONTROLLER A70E BATTERY

ELECTRIC
(1923),CH10_24 10RD W/ ELECTRIC FEED
TRAILER F10 A70ER
TRAILER BRAKE CH3_01
BRAKE 18RD
CONTROLLER A70T IP / CENTER CH3_34
%A64RB A70ET
INPUT 10RD CHASSIS CH3_35
18YL 10RD
A70T (1701/1701F)
DIN23 *A70D
10RD CH10_11,12
BODY 18OR
**A14
A70D
N/ ELECTRIC
6RD
CONTROLLER J5 18OR G3 J3 IP / CTR
TRAILER BRAKE
(1602) CHAS
85 %A64RT %A64RTJ
(1701/
TRAILER TAIL 87 12YL 12YL
JUMPER CONN 1 1701F)
LT RELAY
TRAILER (1703M/1703F-A4) CH10_11B
(1012) %A64-GB
CH10_09 STOP
18WH
RELAY FUSE F7-D
86 30 (1016) (1016)
TRAILER
**A70CA
TAIL J4 G4 E4 F4 A14HC
(@@A70J) A14H
18OR
LT RLY (%A64K) 12RD 8RD

A70-GT N/ 30A IP /
(1012)
18WH DRAIN CENTER
CH10_09 A70BB
TRAILER VALVE CHASSIS
**A70C 14RD (1701/ BATTERY
OR BODY A70BA A70BB
BUILDER F15 14RD 1701F) FEED
#A70C 14RD 14RD
STOP CH10_13A CH3_01
18OR D2 D1 W/ A70BD
LIGHT FUSE F1-D CH3_34
DRAIN 14RD CH3_35
RD28 (HSD) 85 (1010)
A70-GC
VALVE
18WH
87 CH10_22
BODY STOP
**A14W
TRAILER @A70BB BODY BUILDER
RELAY
6RD
AUX 14RD TURN / STOP
E11 (1020)
CIRCUIT (4460M) CH10_45
RD9 (HSD)
86 30 FUSE F10-C (1019)
BODY A70BF F3 E3 A14KD
C1 **A14K
CONTROLLER J4 C2
14RD 12RD 8RD
(1601) 20A
##A72E *#A12BB
18OR IP / CENTER CHASSIS
16LTBL (1701/1701F)CH10_13
ACCESSORY *#A12Q
RELAY#1 18LTBL ##A72AA A72 IP / CENTER CHASSIS
(1013 / 1011) 12OR 12OR (1701/1701F)CH10_12
CH3_04 BODY /
ACCESSORY G1 G2
TRAILER @A12BB BODY BUILDER
A11-GKJ A11-G 85
AUX RELAY 16LTGN CONNECTION
6WH 10WH (4450M)CH10_45
(1016) 87
##A72-GA
AUX TRAILER SOCKET

A72B
18WH
SWITCH CONNECTOR
14OR
LEFT SIDE CAB GROUND (1110) CH10_15
(4081) 86 30
FUSE F7-B (1016)
(LEFT SIDE DASH %%A72-GC J2 J1 ##A72K E2 F2 A14FB **A14F
MOUNTED DUAL POST 18WH 12OR 12RD 8RD
GROUND PLATE) *#A14BA 20A OR 25A
*#A12-GR
16RD OR 30A
18WH W/ ELECTRIC
IGNITION RELAY#3 %A13FF IGN RLY#2
A13FF TRAILER BRAKE
(1012 / 1014) 18PK (1012 /1014)
18PK
CH3_05
A72 CH3_05 IP / CENTER CHASSIS
FUSE F1-C 12OR (1701/1701F)CH10_12
IP / CTR CHS (1010)
A90E A13FH
(1701/1701F) A94T IP / CENTER CHASSIS
18GY 18PK
CH10_08 F3 5A E3 G3 G4 10GY (1701/1701F)
A94V
18GY
85 CH10_11,12
BENDIX ABS#1,
WABCO ABS 87 TRAILER ABS
N/ ELECTRIC
(1400),(1420) ECU RELAY
TRAILER BRAKE
CH10_01,01A,05 (1017)
FUSE F8-D
FUEL HEATER 86 30
A13FK (1017)
RELAY (1018)
18PK J4 J3 A94UA E4 F4 A14PCA14P
CH10_23
A13-GFF 12GY 12RD 8RD
IGNITION RELAY#3 18WH A72J 30A
(1012 / 1014) AIR CHARGE 12OR W/ ELECTRIC TRLR BK
CH3_05 A13-GFK
RELAY %A13-GFF IGN RLY#2 (1012 / 1014)
18WH
(1020) CH7_20 18WH CH3_05
* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
## SWITCH - AUX TRAILER SEPARATE W/ AUX % N/ IGNITION RELAY#3
%% SWITCH - AUX TRAILER SEPARATE N/ AUX
** CH3_34,35 - CIRCUITS: A14 OR A14W IS A14, 4RD; A14K IS A14M; A14F IS A14T
@ BODY BUILDER INSIDE CAB % W/ 7600 RHD @@ W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 RHD CIRC, K 70658Y
Figure 209 Body Builder and Trailer — Turn, Markers and Stop (Cont.)
209
10.17. TRAILER SOCKET — BOC AND EOF, P. 11

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - BOC & EOF
NAVISTAR, INC.
TRAILER TRAILER
SOCKET#2 SOCKET#2
(9716) (9779F)
N56F B
R56A
10YL B BLACKOUT
10YL
TRUCK
C TRAILER
N57F R57A
C LIGHTING
10LTGN 10LTGN
(9719M)
A
N54F R58A R70L
A BLACKOUT C
10BN 10BK 12RD
TRUCK
LIGHTING
R54L
IP / CENTER (9304) B
TRAILER 12TN
CHASSIS
SOCKET#2
(1701 / 1701F)
(9779F)
R54H
A
TRAILER 5 12BN
LEFT TURN A56T N56T N56E EOF BODY
B CIRCUIT
RELAY 12YL 10YL 10YL R70H
(1011) D
12OR
CH10_09 #N56T
10YL
TRAILER
6
RIGHT TURN A57T N57T N57E
RELAY C
12LTGN 10LTGN 10LTGN
(1011)
CH10_09 #N57T
10LTGN
TRAILER
MARKER 7
A54T N54T N54E
LIGHT RELAY A
12BN 10BN 10BN
(1012) TRAILER
CH10_09 #N54T
SOCKET GROUND
10BN
TRAILER
SOCKET#1
(9780M)
TRAILER TAIL
8
LIGHT RELAY A68T N68T N68E
B
(1012) 12BN 10BN 10BN
CH10_09
#N68T
10BN
TRAILER STOP
RELAY 9
N10F
N10B
A70T N70T N70E
8WH
8WH
(1016) A
10RD 10RD 10RD
CH10_10
AUX TRAILER N/ ETB #N70T
10RD
TRAILER ABS
10
ECU RELAY A94T N94T N94E C
(1017) 10GY 10GY 10GY
CH10_10
A94T #N94T
N10A
N10C
R10A
ETB 8WH
8WH
8WH
10DKBL 10GY
CONTROLLER
(1923)
CH10_24 TRAILER TRAILER
AUX TRAILER W/ ETB SOCKET#1 SOCKET#1
(9715) (9780M)
B
N68F R68A
B
10BN 10BN
N10D
A 8WH
N70F R70A A
10RD 10RD
C
N94F R94A
C
10GY 10DKBL
TRAILER SOCKET GROUND

(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD)
# W/ TRAILER SOCKET BOC
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 210 Trailer Socket — BOC and EOF
210
10.18. TRAILER SOCKET — BOC AND EOF, P. 11A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - BOC & EOF (CONT)
NAVISTAR, INC.
W/ ABS SOCKET BOC
ISO-7638-2
TRAILER
IP / CENTER CHASSIS ISO-7638-2 TRAILER
ABS SOCKET
(1701 / 1701F) ABS SOCKET
(9722F)
(9786M / 9786F)
10 A
#A94TM N94TM Y94TM
1
12GY 106Y 10GY
*A94TMJ
FUSE
12GY
(1019) 11 B
CH10_46 #A94TE N94TE Y94TE
2
12GY 106Y 10GY
*A94TEJ
12GY 70 C
OPT WARNING LTS #A94W N94W Y94W
(1511) 5
12GY 106Y 10GY
CHO8_17
D
OPT WARNING LTS *A94WJ
(1511) 18GY
CHO8_17
1
N94-G Y94-G
10WH 3
10WH
N94-GA Y94-GA
10WH 4
10WH
2
ISO-7638-2
TRAILER ABS
ISO-7638 SOCKET GND
TRAILER (9787F / 9787M)
ABS
GROUND
(9791)
* W/ 7600 RHD
# W/ LHD
310820 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

7600 TO TITLE DESCRIPTION. 61889E 05MAY10 AE08056616 11A
211
10.19. TRAILER SOCKET — BOC AND EOF, P. 11B

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - BOC & EOF (CONT)
NAVISTAR, INC.
BLACK
TRAILER SOCKET GND
(9788F)
W/ LIGHTING TRAILER SOCKET BOC
A
*N56B ISO-1724
WH
10YL TRAILER LT
IP / CTR CHAS SOCKET
(1701 / 1701F) ISO-1724 (9792F)
TRAILER LT Y56C
SOCKET 1
*A56TSJ 10YL
(9785M / 9785F)
18YL
1 Y57C 4
5
%A56TS @N56C 10LTGN
TSS 18YL 10YL
CONN1
6 2 Y10C
(1941) %A57TS @N57C 3
10WH
CH10_48 18LTGN 10LT6N
3 5
*A56TSJ
@N10C
18LTGN
10WH
4 7
TRAILER
6 SOCKET
TRAILER SOCKET BLACK BLACK
GROUND FRONT TRAILER
OF CAB SOCKERT 1 2
(9717A) (9789M) 1
A
*N57B RD 4
10LTGN
C
*N54B
BL 7
10BN
B
*N71B
BN 6
10LTGN
**A54TSJ
18BN ISO-1774 5
%A54TS TRAILER LT SOCKET
18BN (9784F)
3
TSS *A68TS C
7
CONN 1 18BN @N54C Y54C
(1941) *%A68TSJ 10BN 10BN
CH10_49 18BN 2
8 B
@A71TS @N68C Y68C
16OR 10BN 10BN
@%A71TSJ
9 A
160R
TSS %A70TS @N70C Y70C
CONN 2 14RD 10RD 10RD
(1946) **A70TSJ 26
@N64RT D
CH10_49 Y64C
14RD 10YL 10LTBL
TRAILER
STOP
A64RTJ BLACK
RELAY
12YL TRAILER SOCKERT 2
(1016)
(9790F)
CH10_10
A
*N70B
GN
10RD
* W/ SAE TRAILER SOCKET B
@ W/ ISO TRAILER SOCKET YL
% W/ LHD
** W/ 7600 RHD C
*N10B
*% W/ SAE TRAILER SOCKET W/ RHD BL
10WH
@% W/ ISO TRAILER SOCKET W/ RHD
TRAILER SOCKET GROUND

FRONT OF CAB
(9717A)
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 REVISED LEGEND AND B 70658Y
ADDED ASSOCIATED CIRCUITS. 61889E 28APR10 AE08056616 11B
212
10.20. BODY BUILDER AND TRAILER SOCKET — BOC AND EOF, P. 12

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER & TRAILER SOCKET - BOC & EOF
NAVISTAR, INC.
R72 TRAILER
10LTGN AUX POWER
IP / CENTER
CHASSIS TRAILER AUX
EOF BODY
(1701 / 1701F) N72 (9722-1) R72EB
CIRCUIT
10OR 10LTGN
(9724A)
11 N57C BLACK AUX
C TRAILER SOCKET 2
TRAILER ABS A72 10LTGN TRAILER#2
(9779F1)
ECU RELAY 12OR (9782F)
N56C
(1017) B @R56A
10YL B
CH10_10 10YL
N54C
A
10BN @R58A
A
10BK
TRAILER SOCKET#2
(%9716/9716M) @R57A
C
N56T (@9716/9716M1) 10LTGN
5 10YL
TRAILER LEFT B
A56T N56T
TURN RELAY %R56
12YL 10YL
(1011) CH10_09 10YL
N54T
10BN A EOF
TRAILER MARKER 7
A54T N54T %R58 BODY
LIGHT RELAY
12BN 10BN 10BN CIRCUIT
(1012) CH10_09
6 C (9724A)
TRAILER RIGHT A57T N57T %R57 HEAT
TURN RELAY 12LTGN 10LTGN 10LTGN SHRINK
(1011) CH10_09
N57T TRAILER EOF
GREEN ABS %R10
10LTGN GND BODY
TRAILER 8WH
(9717F1) CIRCUIT
SOCKET#2
(9724A)
R10A
(9779F)
8WH
N54B A
10BN
N56B *TRAILER
B
10YL SOCKET
GND
N57B C (9778F1)
10LTGN
N10E
8WH
BLACK AUX
TRAILER#1
(9781M)
N10F
N72
C 8WH
12OR
N68C
B *TRAILER
10BN
GND
N70C
A
10RD
N10D
TRAILER SOCKET#1 8WH
(%9715/9715F)
N68T
(@9715/9715F1) *TRAILER
10BN
TRAILER TAIL SOCKET GND
8
A68T N68T B HEAT
LIGHT RELAY %R68
(1012) CH10_09 12BN 10BN SHRINK
10BN
N70T
TRAILER STOP 9 10RD A EOF
RELAY (1016) A70T N70T %R70 BODY
CH10_10 10RD 10RD 10RD CIRCUIT
AUX TRAILER N/ ETB (9724A)
10 C
TRAILER ABS A94T N94T %R94
ECU RELAY 10GY 10GY 10GY
(1017) CH10_10
ETB
A94T GREEN ABS
CONTROLLER @R68A
10DKBL TRAILER SOCKET#1 B
(1923) 10BN
(9780M) TRAILER
CH10_24
@R70A SOCKET 1
N70B A (9780M1)
AUX TRAILER W/ ETB A 10RD
10RD
@R94A C
NOTE N68B
B 10DKBL
* LOCATED AT LEFT UPPER 10BN
EXTERIOR CAB GROUND STUD N94T
C
@ W/ TRAILER SOCKET EOF 10GY
% W/ BODY BUILDER EOF
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED BODY BUILDER E 70658Y
EOF EFFECTS, 7600 TO TITLE. 59974G 07AUG06 AE08056616 012
Figure 213 Body Builder and Trailer Socket — BOC and EOF
213
10.21. BODY BUILDER CONNECTIONS, P. 13

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER CONNECTIONS
NAVISTAR, INC.
TURN SIGNAL @A68BBJ

ADAPTER 16BN IP / CTR
(1625) CHAS BODY
*A68BB
CH10_49 (1701 / 1701F) BUILDER
16BN
(4450M)
TRAILER TAIL LIGHT RELAY
(1012) 71
@@A68BB #N68BB
CH10_09 A
14BN 14BN
*A56R %N68BB
16YL 14BN
@A56RJ
16YL 12
TURN @@A56BB #N56BB
SIGNAL 16YL B
REAR TURNS 16YL
ADAPTER PANEL ADAPTER %N56BB
(400) (1625) 63 16YL
CH10_48 @@A57BB #N57BB
CH9_15 C
16LTGN 16LTGN
*A57R %N57BB
16LTGN 16LTGN
@57RJ
16LTGN
TRAILER MARKER LIGHT RELAY 74
@@A54BB #N54BB
(1012) D
16BN 14BN
CH10_09 %N54BB
TRAILER *A58BB
73 14BN
MARKER 14BN
#N71BB E
LT RELAY
@A58BBJ 16LTBL
(1012)
14BN %N71BB
CH10_49
75 16LTBL
#N12BB
TURN SIGNAL A71BB F
14LTBL
ADAPTER 16LTBL
(400)CH9_03
G
%N12BB
14LTGN
BODY / A12BB
N11-GBB
#N11-GD
ACCESSORY 16LTBL
12WH
12WH
TRAILER
AUX RELAY CHASSIS
**R11-GA
(1016) GND
BODY BUILDER
10WH
CH10_10 ADAPTER
CONNECTION
(%4450AM / 4450BF) F E D C B A G (8807)
(**4450AM / 9729)
F
R11-G
8WH
N11-GA
12WH
GROUND
AT DASH
A (9717B)
%R11-GBB
&R11-GBB
%R57BB
%R71BB
%R58BB
%R12BB
&R71BB
14LTBL
12V
%R56BB
%R68BB
&R12BB
&R58BB
14LTBL
12WH
&R57BB
&R56BB
&R68BB
16OR
16OR
14BN
16OR
14BN
16OR
14BN
TRAILER
14BN
12WH
16OR
16OR
SOCKET
GND
(9728)
14LTBL
16LTGN
**R56
**R12
**R58
**R57
**R68
16YL
**R17
14BK
14BN
16OR
BODY BUILDER F E D C B A G
CONNECTION
(4450BM) CH9_06B BODY * W/ TRAILER SAFETY SYSTEM
BUILDER # W/ BOC
A B C A B C CONNECTION % W/ EOF
(4460BM) & W/ TAIL LIGHT JUMPER
12V TRAILER 12V TRAILER ** W/ 12V TRAILER SOCKET
SOCKET 1 SOCKET 2 @ W/ 7600 RHD
(9727) (9726) @@ W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 12V TRAILER D 70658Y
SOCKET CIRC AND 7600 RHD CIRC. 59974G 22AUG06 AE08056616 013
Figure 214 Body Builder Connections
214
10.22. BODY BUILDER CONNECTIONS, P. 13A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER CONNECTIONS (CONT)
NAVISTAR, INC.
REAR TURN TURN

TURN SIGNAL SIGNAL
ADAPTER ADAPTER ADAPTER
(1625) (400) (400)
CH10_49 CH9_03 CH9_03
**A56BC
16YL
**A57BC
**A70BB
16LTGN
160RD
BODY
BODY BUILDER BUILDER
JUMPER CONN 1
TURN / STOP TURN / STOP
(1703M / 1703F-C7)
(4460AM / 4460BF) (4450BM)
A
*R56BC
A
JUMPER 16OR
CONN 1 B
*R57BC
(1704M / B
B2 A15 16OR
1704F) C
*R70BB
C
**A56BCJ
14OR
16YL
#R56BC
16OR BODY
BUILDER
#R57BC TURN / STOP
16OR (4450BM)
#R70BB CH9_6A
TURN 14OR
%A56BC
SIGNAL
16YL
ADAPTER
%A57BC IP / CENTER CHASSIS
(400)
16LTGN (1701/1701F)
CH10_48
N56BC
42 16YL
##A56BC
16YL
TURN
SIGNAL
ADAPTER
(400) N57BC
CH9_03 64 16LTGN BODY BUILDER
##A57BC
TURN / STOP
16LTGN
(4460M)
**A57BCJ
16LTGN N56BC
**A70BBJ A
16YL
16RD
REAR TURN
%A70BB N57BC
PANEL ADAPTER B
16RD 16LTGN
(1625)
N70BB
CH10_49
14RD
BODY STOP RELAY 72 N70BB
(1020) ##A70BB C
14RD
CH10_10 14RD
BODY CONTROLLER J4 69
A44 N44 PARK BRAKE
(1601)
16GY 16GY SIGNAL BOC
(4451)
A
* W/ EOF
# W/ TAIL LIGHT JUMPER
% W/ TSS
@ W/ 5 WHEEL JAW UNLOCK
W/ (4x2) (4x4)
** W/ 7600 RHD
## W/ LHD
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

7600 TO TITLE DESCRIPTION. 61889E 13SEP10 AE08056616 13A
Figure 215 Body Builder Connections
215
10.23. REMOTE START / STOP, P. 14

CHAPTER 10
REMOTE START / STOP
NAVISTAR, INC.
BATTERY FEED KEY SWITCH

CH3_01 (1100) N/ THEFT DETERRENT
W/ THEFT DETERRENT
CH3_34 A104J A104J
AUX POWER RELAY
BATT 18DKBL 16DKBL
A104C (1873) CH3_05
*A14
16DKBL
6RD
A104JA
G3 J3 18DKBL CRANK
OFF INHIBIT
86
18DKBL
S IGN ACC 30 ENGINE ECM
A104B
RELAY
W/ I6 & W/ A97AA (1019)
A B D C ULTRASHIFT 16PL
A14P
CH11_18
8RD
DM3
87 V8 ENGINE ECM
A15 FUSE F1-A
18RD 87A (6020M)
85 (1010)
FUSE F3-A (1012) (1702 - 37)
J4 G4 H4 IGN
A104AA F1
D1 C1 A13F E1 A97UA K97H
A14PB 18DKBL 31 KEY
18PK 16PL 18VT
12RD 5A PWR
10A
REMOTE - STOP RELAY W/ ENGINE ECM
BODY CONTROLLER J5 (1018) A59RE I6 / V8
(1602) 18GY
REMOTE START/ REMOTE START PUMP RELAY
RELAY A104JD (1020)
STOP SWITCH A104D 18DKBL
INPUT RELAY F15 18DKBL
(1018) A1 A2
A59CD
A1 C1
18GY
DIN18
86
86 30
30
A104CA
16DKBL
18DKBL
A104E
87
87
BODY CONTROLLER J4 87A
87A 85
(1601) 85
B2 B1
C2 A2 B2
ENGINE STOP
RELAY E2 A59CE
RD4 (LSD) A59RC 18GY
18GY
A59RD
ENGINE START
16GY
A104L
RELAY E16 18DKBL PUMP
RD13 (HSD) INHIBIT
RELAY
PUMP INHIBIT A59RA
E1 (1018)
18GY
18DKBL
18DKBL
RELAY
A104F
A3 C3
A104N
RD7 (LSD)
A104CB
18DKBL
DIODE 86
30
IP / FORWARD ASSY
CHASSIS (9915)
(1701) 87
1 2
43 87A
NOTE: CH3_34 85
1. * CIRCUIT A14 IS 4RD C4 A4 B4
44
A59CA
16GY
16DKBL
N104CA
16DKBL
A104JC
18DKBL
N59CA
A104H
16GY
AUX DASH CONNECTOR IP / FORWARD HOOD

(4305) CHASSIS SWITCH
(1700) (8805)
BODY BUILDER
44
M104CB B
18DKBL
B 43
REMOTE M104CC A
85
B+ 18DKBL
86
START /
STOP G1
A
A104JB
18DKBL
SWITCH J2
B S
PUMP
87
G2 W/ I6 OR V8 ENGINE
MOTOR REMOTE
SOLENOID M START / STOP START RELAY
(9778) J1 A104CC
(1010)
18DKBL
H2 CH5_03
30
87A
A104CC
START RELAY
18DKBL
G CH5_04 (1010)
W/ CAT OR
SWITCH RELAY CUMMINS ENGINE
PUMP
GROUND MOTOR (1018)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 216 Remote Start / Stop
216
10.24. AUX TRAILER CIRCUIT, P. 15

CHAPTER 10
NAVISTAR, INC.
AUX TRAILER CIRCUIT
GROUND
ADAPTER
(1003)
1
A11-GE
12WH
AUX TRAILER
SOCKET SWITCH
LEFT SIDE DASH MTD CONNECTOR
DUAL POST GND STUD (1110)
12 9
A72-G
18WH
BODY / ACCESSORY GREEN
TRAILER 7
A72AA A72B
AUX RELAY
12OR 14OR
(1016) 9
7
CH10_10
CLUSTER
CONNECTOR 3
A72CA 3
(1500) 18OR
AUX TRLR
2B 2B
SOCKET SW 9 A110C
(DIN1)
18GY
(1501)
AUX TRLR 1
A72D 1
SOCKET SW 4
18OR
(ZVR)
(1500)
6
AUX TRLR
10
SOCKET SW
(DIN2)
5B
PANEL LIGHT FEED
(1002) AMBER 4
K 8
A62SC
18DKBL
8 10
CLUSTER CONNECTOR
(1500)
DIMR
A
A62B OUT2
5
18DKBL PANEL
LT
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 217 Aux Trailer Circuit
217
10.25. TWO SPEED AXLE SWITCH, P. 16

CHAPTER 10
TWO SPEED AXLE SWITCH
NAVISTAR, INC.
I6 ENGINE
TWO SPEED
BODY
AXLE CONNECTOR
CONTROLLER J5
(7103M)
(1602)
ENGINE / IP
A (1702-39)
K93 A93 TWO SPEED
18TN F11 AXLE SWITCH
18TN
INPUT
C K
K9TS
18GY
ZERO VOLT
REFERENCE
(6747)
J
K9E BODY
18GY CONTROLLER J5
(1602)
(1702-2)
A9E A9AA
20GY 18GY E5 ZVR
V8 ENGINE
TWO SPEED
BODY
AXLE CONNECTOR
ENGINE / IP CONTROLLER J5
(7103M)
(1702) (1602)
C 2
K9D K9_A A9E A9AA
E5 ZVR
18VT 18VT 20GY 18GY
TWO SPEED
A 39
K93 A93 AXLE SWITCH
F11 INPUT
18VT 18TN
DIN22
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 218 Two Speed Axle Switch
218
10.26. AIR SOLENOID, P. 17

CHAPTER 10
AIR SOLENOID
NAVISTAR, INC.
AIR SOLENOID 4PACK W / LHD BODY CONTROLLER J5 (1602)

CTR CHAS / IP
(9736)
(1701F / 1701)
AIR HORN SOLENOID
B
32 E12 AIR SOLENOID#1
N59B A59B
1A2
18GY 18GY

C 33
N59C A59C AIR
F10 SOLENOID#2
18GY 18GY
RD25 (HSD)
D
N59D 34 AIR
A59D
18GY 18GY E12 SOLENOID#3
RD14 (HSD)
E 35
N59E A59E AIR
18GY F8 SOLENOID#4
18GY
RD24 (HSD)
A
N59A-G
14WH
AIR SOLENOID 4PACK

(9740)
A
**N59F-G
14WH
B 36 AIR
**N59G A59G
E13 SOLENOID#5
18GY 18GY
RD15 (HSD)
C 37 AIR
**N59H A59H F4 SOLENOID#6
18GY 18GY RD23 (HSD)
D
38 AIR
**N59J A59J E9 SOLENOID#7
18GY 18GY
RD16 (HSD)
39
E AIR
**N59K A59K
18GY F5 SOLENOID#8
18GY
RD22 (HSD)
AIR SOLENOID 4PACK AIR SOLENOID

(9740C) GROUND ADAPTER
(8805)
B B
*N59G
18GY C * SOLENOID AIR, 8
PACK 4X2, 4X4
C ** SOLENOID AIR, 8
*N59H
PACK 6X2, 6X4, 6X6
18GY
A
D
*N59J N59-G F
18GY 12WH CHASSIS GND
ADAPTER
A (8809)
N11-GB
E 12WH
*N59K
18GY
A LEFT SIDE DASH MTD
*N59X-G DUAL POST GND PLATE
14WH (9717B)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

- - ADDED 7600 TO TITLE F 70658Y
Figure 219 Air Solenoid
219
10.27. AIR SOLENOID, P. 17A

CHAPTER 10
AIR SOLENOID
NAVISTAR, INC.
AIR SOLENOID 4PACK W / RHD JUMPER CONN1 / BODY CONTROLLER J5 (1602)

(9736) CTR CHAS / IP JUMPER CONN1
(1701F / 1701) (1703F / 1703M)
AIR HORN SOLENOID
B
32 B9 E12 AIR SOLENOID#1
N59B A59BJ A59B
1A2
18GY 18GY 18GY

C 33 B10
N59C A59CJ A59C AIR
F10 SOLENOID#2
18GY 18GY 18GY
RD25 (HSD)
D
N59D 34 B11 AIR
A59DJ A59D
18GY 18GY E12 SOLENOID#3
18GY
RD14 (HSD)
E 35 B12
N59E A59E AIR
A59EJ F8
18GY 18GY SOLENOID#4
18GY
RD24 (HSD)
A
N59A-G
14WH
AIR SOLENOID 4PACK

(9740)
A
**N59F-G
14WH
B 36 C1 AIR
**N59G A59GJ A59G
E13 SOLENOID#5
18GY 18GY 18GY
RD15 (HSD)
C 37 C2 AIR
**N59H A59HJ A59H F4 SOLENOID#6
18GY 18GY 18GY RD23 (HSD)
D
38 C3 AIR
**N59J A59JJ A59J E9 SOLENOID#7
18GY 18GY 18GY
RD16 (HSD)
E 39 C4 AIR
**N59K A59KJ A59K
18GY F5 SOLENOID#8
18GY 18GY
RD22 (HSD)
AIR SOLENOID 4PACK AIR SOLENOID

(9740C) GROUND ADAPTER
(8805)
B B
*N59G
18GY C * SOLENOID AIR, 8
PACK 4X2, 4X4
C ** SOLENOID AIR, 8
*N59H
PACK 6X2, 6X4, 6X6
18GY
A
D
*N59J N59-G F
18GY 12WH CHASSIS GND
ADAPTER
A (8809)
N11-GB
E 12WH
*N59K
18GY LEFT SIDE DASH MTD
DUAL POST GND PLATE
A (9717B)
*N59X-G
14WH
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 03OCT10 AE08056616 17A
Figure 220 Air Solenoid (Cont.)
220
10.28. AIR SOLENOID, P. 18

CHAPTER 10
AIR SOLENOID (CONT)
NAVISTAR, INC.
AIR SOLENOID W/ LHD

4PACK
(9740A)
A
+N59L-G
14WH
CTR CHAS / IP BODY CONTROLLER J4
(1701F / 1701) (1601)
B 46
+N59M A59M AIR SOLENOID#9
F6
C
47 AIR SOLENOID#10
+N59N A59N
F7
D
48
+N59P A59P AIR SOLENOID#11
F2
E
49
+N59Q A59Q AIR SOLENOID#12
18GY F3 RD20 (HSD)
18GY
AIR SOLENOID
4PACK
(9740B)
*N59M
B 18GY 54
**N59S A59S AIR SOLENOID#13
E10
*N59N
C 18GY 55
**N59T A59T AIR SOLENOID#14
E15
*N59P
D 18GY 56
**N59V A59V AIR SOLENOID#15
F14
*N59Q
E 18GY
57 AIR SOLENOID#16
**N59W A59W
F13
**N59R-G
A 18WH
*N59R-G
14WH
D
AIR SOLENOID
GROUND ADAPTER
E (8805)
* SOLENOID AIR , 12 PACK

** SOLENOID AIR , 16 PACK
A
+ SOLENOID AIR , 12 & 16 PACK
F
N59-G CHASSIS
12WH GROUND
ADAPTER
N11-GB A (8809)
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
(9717B)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED NOTE W/ LHD, F 70658Y
221
10.29. AIR SOLENOID, P. 18A

CHAPTER 10
AIR SOLENOID (CONT)
NAVISTAR, INC.
AIR SOLENOID W/ RHD

4PACK
(9740A)
A
+N59L-G
14WH
CENTER CHAS JUMPER CONN 1 BODY CONTROLLER J4
/ IP (1701/1701F) (1703F/1703M) (1601)
B 46 C11
+N59M A59MJ A59M AIR SOLENOID#9
F6
C
47 C12 AIR SOLENOID#10
+N59N A59NJ A59N
F7
D 48 D1
+N59P A59PJ A59P AIR SOLENOID#11
F2
E 49 D2
+N59Q A59J A59Q AIR SOLENOID#12
18GY F3 RD20 (HSD)
18GY 18GY
AIR SOLENOID
4PACK
(9740B)
*N59M
18GY
B 54 D7
**N59S A59SJ A59S AIR SOLENOID#13
E10
*N59N
18GY
C 55 A1
**N59T A59TJ A59T AIR SOLENOID#14
E15
*N59P
18GY
D
56 A2
**N59V A59VJ A59V AIR SOLENOID#15
F14
*N59Q
18GY
E
57 A3 AIR SOLENOID#16
**N59W A59WJ A59W
F13
**N59R-G JUMPER CONN 2 /
A 18WH JUMPER CONN 2
*N59R-G
(1704F/1704M)
14WH
D
AIR SOLENOID
GROUND ADAPTER
(8805)
F
N59-G CHASSIS
* SOLENOID AIR , 12 PACK
12WH GROUND
** SOLENOID AIR , 16 PACK
ADAPTER
+ SOLENOID AIR , 12 & 16 PACK
N11-GB A (8809)
12WH
LEFT SIDE DASH MTD

DUAL POST GND PLATE
(9717B)
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

- - INITIAL RELEASE. A 70658Y
70658Y 05OCT10 AE08056616 18A
222
10.30. REMOTE POWER MODULE — BATTERY BOX MOUNTED, P. 19

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - BATTERY BOX MOUNTED
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER J5
%A5E(+)
%A5E(-)
B1939- B1939+ (1602)
18GN
18YL
F5 F6 J1939 PRIVATE
TERMINATING
RESISTOR
(1626)
A5EB(+)
A
@A5E(+) 18YL A5ET(+)
JUMPER CONN 3 B1 C1 B3 18YL 18YL
OHMS
(1705M / 1705F)
120
%A5EJ(+)
%A5EJ(-)
A5EB(-)
C
16LTGN 18GN
%A20j
@A5E(-) A5ET(-)
18YL
18GN
18GN 18GN
BATTERY
FEED
CH3_01
A14W
6RD
FUSE F8-C
IP / CTR CHAS 52 %A20 (1017)
53 51
(1701 / 1701F) 16LTGN @A20 E3 F3 A14MB A14M
16LTGN 12RD 8RD
10A
&N5E(+)
#N5E(+)
&N5E(-)
#N5E(-)
16LTGN
16LTGN
18YL
18YL
18GN
18GN
#N20
&N20
GROUND PACK
C A (8809)
CTR CHAS /
RPM JUMPER
(4410D / 4410F)
&N10-GR
N11-GB
14WH
12WH
1 2 3 4 6
#N10-GR
&N11-GPM
14WH
14WH
&N14W
&N5(-)
&N5(+)
16RD
&N59F
18GN
18YL
14GY
LEFT SIDE
DASH MTD
DUAL POST
(4410B/ GROUND PLATE
4410D)
1 2 3 4 6
(4411-A)
J1 N14Z
J5 4RD
J2 4RD
1ST REMOTE
1 2 3 4 6 POWER MODULE
(4410A) FUSIBLE
LINK
*N11-GPM
*N59F
*N14W
*N5(-)
*N5(+)
14GY
16RD
14WH
BATTERY
18GN
18YL
POSITIVE
TERMINAL
*FUSIBLE
LINK
2ND REMOTE
POWER MODULE
1 2 3 4 6 (4410B)
(4411A-A)
J1
*N14BE * W/ 2ND REMOTE POWER MODULE
J5 *4RD
J2 4RD # W/ LSM BATTERY BOX
& W/ RSM BATTERY BOX
% W/ 7600 RHD
@ W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1705M/1705F, E 70658Y
Figure 223 Remote Power Module — Battery Box Mounted
223
10.31. REMOTE POWER MODULE — CAB MOUNTED, P. 19A

DIAGRAM 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - CAB MOUNTED
NAVISTAR, INC.
J1939(-) J1939(+) BODY

B1939- B1939+ (1602)
J1939 PRIVATE
F5 F6 TERMINATING RESISTOR
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
120
18YL 18YL
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CTR CHAS 53
52 51
(1701 / 1701F)
GROUND PACK
(8809)
&N5E(+)
#N5E(+)
#N5E(-)
&N5E(-)
16LTGN
16LTGN
18YL
18YL
18GN
18GN
#N20
&N20
C A
CTR CHAS /
RPM JUMPER
N11-GB
(4410D / 4410DF)
12WH
&N10-GR
14WH
1 2 3 4 6
#N10-GR
14WH
&N4(+)
&N4(-)
18YL
&N14C
18GN
16RD
&N10-GR
&N59C
14WH
LEFT SIDE
14GY
DASH MTD
DUAL POST
GROUND PLATE
(9717B)
(4410DM / 4410D)
2 3 4 #4RD
1 6
J1 N14C
&14 M14Z
J5 &4RD
J2 4RD 4RD 4RD
(4411M-A) (4411F-A) (4413F-A)
1 2 3 4 6 1ST REMOTE
POWER MODULE
(4410A)
FUSIBLE
*N11-GPM
LINK
*N59F
*N14W
14WH
14GY
16RD
*N5(-)
*N5(+)
18GN
18YL
START
MOTOR
BATTERY
2ND REMOTE TERMINAL
POWER MODULE
(4410B) *FUSIBLE
*#4RD LINK
1 2 3 4 6 (4412F-A)
J1 *&14D *N14H M14
J5 *&4RD
4RD 4RD 4RD
J2 (4412F-A) (4411M-A)
* W/ 2ND REMOTE POWER MODULE

# W/ UNDER CAB MTD
& W/ INSIDE CAB MTD
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 50367B 03DEC08 AE08056616 19A
Figure 224 Remote Power Module — Cab Mounted
224
10.32. REMOTE POWER MODULE — END OF FRAME, P. 19B

DIAGRAM 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - END OF FRAME
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER J5 J1939 PRIVATE
B1939- B1939+ (1602) TERMINATING
F5 F6 RESISTOR
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
120
18YL 18YL
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
REMOTE POWER J1
IP / CTR CHAS 52 53 51 J5
MODULE
(1701 / 1701F) J2
(4410E) 2 3 4 6
*N5E(-)
*N5E(+)
#N5F(-)
#N5F(+)
#N10-GP
16LTGN
16LTGN
#N20A
18GN
18YL
*N20
18GN
18YL
14WH
4RD
*N10-GS
14WH
CENTER CHASSIS /
1 2 REAR CHASSIS
N14Z
3 4 6
4RD
(4410H / 4410F)
N11-GB
A C
12WH
GROUND PACK
(8809)
R10-GPM
R1(-)
R1(+)
16RD
18GN
14GY
18YL
14WH
R14
R59
LEFT SIDE
DASH MTD
DUAL POST FUSIBLE
GROUND PLATE LINK
(9717B)
END OF FRAME
REMOTE POWER MODULE
(4410M)
1 2 3 4 6 FUSIBLE
(4411M-A) (4413F-A) LINK
J1 R14 N14Z
N14C
J5 4RD
4RD 4RD 4RD
J2
(4411F-A)
START MOTOR
BATTERY
TERMINAL
* W/ END OF FRAME REMOTE POWER MODULE

# W/ FWD MTD REMOTE POWER MODULE
360070 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61817W 15MAY09 AE08056616 19B
Figure 225 Remote Power Module — End of Frame
225
10.33. REMOTE ENGINE SPEED CONTROL MODULE — WITH REMOTE POWER

MODULE, P. 19C

DIAGRAM 10
REMOTE ENGINE SPEED CONTROL MODULE -
W/ REMOTE POWER MODULE
NAVISTAR, INC.
J1939(-) J1939(+) BODY

B1939- B1939+ (1602)
J1939 PRIVATE
F5 F6
TERMINATING RESISTOR
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
120
18YL 18YL
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
IP / CTR 16LTGN 12RD 8RD 6RD FEED
10A CH3_01
CHAS
52 53 51
(1701 / 1701F)
GROUND PACK
C A (8809)
N11-GB LEFT SIDE

12WH DASH MTD
DUAL POST
GROUND PLATE
(9717B)
IP / CTR CHAS IP / CTR CHAS

(1701 / 1701F) IP / CTR CHAS
(1701 / 1701F) (1701 / 1701F)
52 53 51 52 53 51 52 53 51
N5E(-)
N5E(+)
N5E(-)
N5E(+)
16LTGN
16LTGN
N10-GR
N10-GR
18YL
18GN
14WH
14WH
18GN
18YL
N20
N20
N5E(-)
N10-GR
N5E(+)
16LTGN
14WH
18YL
18GN
N20
1 2 3 4 6
(4410D
1 2 3 4 6 J1
4410F) J5
J2
1 2 3 4 6 (4410A)
N10-GPM
N5(+)
N5(-)
18YL
14WH
18GN
N59F
14GY
N14W
16RD
N11-GPM
N5(-)
N5(+)
N59F
14GY
N14W
16RD
18GN
14WH
18YL
(4410D)
2 3 4 6 (4410B)
1 2 3 4 6
J1
J1
J2
(4410B)
J2 1 2 3 4 6
MTD ON LEFT SIDE
MTD BATTERY BOX MTD ON RIGHT SIDE J1
OR MTD BATTERY BOX
MTD UNDER CAB J2
W/REMOTE POWER MODULE

REMOTE ENGINE
REMOTE ENGINE SPEED CONTROL
SPEED CONTROL MODULES REMOTE ENGINE SPEED
MODULES CONTROL MODULES
360070 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61817W 15MAY09 AE08056616 19C
Figure 226 Remote Engine Speed Control Module — with Remote Power Module
226
10.34. BLANK PAGE, P. 20

CHAPTER 10
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 227 Blank page
227
10.35. AUX AND POWER SOURCE, P. 21

CHAPTER 10
AUX & POWER SOURCE
NAVISTAR, INC.
CUSTOMER 30A AUX CIRCUIT

AUX POWER RELAY
(1601) 86 5
CUSTOMER AUX 85
2
A14WC
40A CIRCUIT A12BC
14RD
E5
RD8 (LSD) 18LTBL
4
(1700) 87
BLUNT CUT WIRE
W/ HEAT SHRINK 13 30 1
M12BD A12BD
BODY BUILDER 3
12LTBL 12LTBL
FEED 87A
MAXI FUSE
BATTERY FEED (4004)
12
M14L A B M14WB A14WB
12RD 12RD 12RD
30A
CUSTOMER NOTE
40A AUX CIRCUIT # 1873- W/ 40A AUX POWER
BODY RELAY
CONTROLLER J4 1873B- W/ 40A & W/ AUX POWER SOURCE
* W/ RHD (#)
(1601) 5
% W/ LHD 86
CUSTOMER AUX 85
2
A103BA
16LTGN
40A CIRCUIT A103AA
E5
RD8 (LSD) 18LTGN
FORWARD
CHASSIS / IP 87
(1700) 4
13 1
BLUNT CUT WIRE 30
M103D %A103D
W/ HEAT SHRINK 3
12LTGN 12LTGN
BODY BUILDER JUMPER CONN 1 87A
FEED (1703F / 1703M-A3)
*A103DJ *A103D
12LTGN 12LTGN
JUMPER CONN 3
(1705F / 1705M-D3)
*A103CCJ *A103CC *A103C
BATTERY MAXI FUSE 10LTGN 10LTGN 10LTGN
FEED (4004)
12
M14L A B M103C %A103C
10RD 12LTGN 10LTGN
40A
BATTERY FEED
AUX POWER SOURCE AUX POWER RELAY CH3_01
A14W
(1873)
6RD
AUX POWER
FUSE F7-F (1016)
AUX POWER AUX POWER CONNECTOR
(1875) 87A B2 A2
(1874) (1872) 1 A72C A14ND A14N
3
12OR 12RD 8RD
30 30A
A A
D72A D72A A72A 4
A 87 IGNITION
12OR 12OR 12OR
RELAY#2
5 (1012 / 1014)
CH3_05
FUSE F5-B (1014)
B B 85 2 H2 G2
A11-GX
D72-G D72-G A72-GY A13X

18WH
B (A13FB)
12WH 12WH 12WH 86 16PK
10A
A11-GKJ A11-G
6WH 10WH

(4081)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1703F/1703M, F 70658Y
1705F/1705M, 7600 TO TITLE. 59974G 31AUG06

AE08056616 021
Figure 228 Aux and Power Source
228
10.36. AIR DRYER AND HEATED DRAIN VALVE, P. 22

CHAPTER 10
AIR DRYER & HEATED DRAIN VALVE
NAVISTAR, INC.
BODY STOP RELAY

(1020) AIR DRYER
CH10_10 W/ STANDARD
DRAIN VALVE
A39A
A70BD
14RD
16GY FUSE F5-K (1014)

IGNITION
B2 A2 RELAY#2
(A13FB)
(1012 / 1014)
20A
CH3_07
(1010)
E4
FUSE
F1-D
5A
F4 AIR DRYER
W/ HALDEX
DRAIN VALVE AIR DRYER
A39A
16GY
(9900E)
#A39A
#A39B
CENTER CHASSIS /
#A39A
16GY
16GY
#A39
16GY
16GY
AIR DRYER
A39B
16GY
FORWARD CHASSIS
16GY
A39
W/ STANDARD
(9300)
DRAIN VALVE
23 A
N39B M39B
16GY 16GY
24 B
N39-GB M39-GB
16WH 16WH
JUMPER C5 B8
CONN 1
(1703M /
1703F)
AIR DRYER RIGHT
AIR AIR DRYER
#A39AJ
#A39AJ
#A39BJ
SIDE MTD FORWARD

#A39J
DRYER
16GY
16GY
16GY
16GY
W/ HALDEX
FRONT WHEEL
W/ HALDEX DRAIN VALVE
DRAIN
VALVE AIR DRYER
W/ STANDARD
DRAIN VALVE
AIR DRYER
W/ STANDARD
31 GROUND ADAPTER
DRAIN VALVE 40
CENTER HARNESS
(8807)
IP / CENTER
CHASSIS
D
(1701 / 1701F)
N39A
18GY
N39-GF
N39B
16GY
C
18WH
N39-GB
16WH
A
N11-GA
HEATED DRAIN
12WH
VALVE A B
(9001**)
A B
LEFT SIDE DASH MTD NOTE

DUAL POST GND PLATE # W/ RHD
AIR DRYER (9717B)
(9900*)
**NOTE CAV A CAV B *NOTE CAV A CAV B
LEFT - 9001 N39A/18GY N39-GF/18WH LEFT - 9900A N39B/16GY N39-GB/16WH
RIGHT - 9002 N39A/18GY N39-GF/18WH RIGHT - 9900 N39B/16GY N39-GB/16WH
LEFT BOC - 9003 N39A/18GY N39-GF/18WH LEFT REAR - 9900C N39B/18GY N39-GB/16WH
LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH RIGHT REAR - 9900D N39B/18GY N39-GB/18WH
LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1703M/1703F, F 70658Y
Figure 229 Air Dryer and Heated Drain Valve
229
10.37. FUEL / WATER SEPARATOR, P. 23

CHAPTER 10
FUEL / WATER SEPARATOR
NAVISTAR, INC.
W/ ROCKER START
CHASSIS MOUNTED FUEL FILTER
ROCKER START SWITCH
N/ I6 ENGINE A13FJ
(1105) BATTERY
18PK
AIR CHARGE RELAY A13FP CH5_08 FEED
(1020) CH7_20 18PK CH3_01
D4
CH3_35
TRAILER ABS FUSE F1-C A19-GB A11-G A11-GKJ
IGN RLY#2 ECU RELAY (1010) 18WH 10WH 6WH
**A14W
(1012 / (1017) FUEL HEATER
%A13FF %A13FH %A13FK
6RD
1014) RELAY
18PK 18PK 18PK
CH3_05 G3 E3 (1018)
F4
IGNITION TRAILER ABS LEFT SIDE CAB GROUND
ECU RELAY FUSE F1-C
85
RELAY#3 (4081)
86
(1012 / (1017) (1010) (LEFT SIDE DASH MOUNTED
A13FH A13FK D3
A13FF
**A14F
1014) DUAL POST GROUND PLATE)
18PK 18PK 18PK
G3 E3
8RD
CH3_05 #A19
16GY D4
FUEL WATER / @A19J @A19
87
SEPARATOR 16GY 16GY FUSE F6-D (1015)
- CTR CHAS JUMPER
A1 B1 A14FA
*A19
12GY
CONN 2 F3 A19V
30
12RD
@A19A
IP / (1704F / 12GY
#A19A
16GY
16GY
CTR CHAS 1704M-A11) 20A
16GY
(1701 /
N19
IP / FUEL WATER /
1701F-67)
ENGINE SEPARATOR -
(1702-34) FWD CHASSIS
16VT
*K19
@A19B
JUMPER
16GY
CONN 3
A2 A7
(1705F /
FUEL BODY
CHASSIS 1705M)
@A19BJ
A CONTROLLER J5
@A19AJ
HEATER
GROUND
16GY
16GY
(9108) FUEL (1602)
ADAPTER HEATER
(8805) (9108) WATER IN
#A19B
B 16GY F13 FILTER
F DIN20
N19-G
16WH
IP / FORWARD
CHASSIS GND 6 7
CHASSIS
ADAPTER (8809) B
(1700)
M19A
16GY
M19B
16GY
*K19-G
A F
N59-G
16VT
12WH
A
N11-GB
12WH NOTE: CH3_35
K11-GCA 1. ** A14W IS A14, 4RD
10VT A14F IS A14T
LEFT SIDE
DASH MOUNTED * W/ V8 ENGINE ONLY
DUAL POST FUEL % N/ IGNITION RELAY 3
ENGINE LEFT SIDE WATER
GROUND PLATE HEATER @ W/ 7600 RHD
GROUND STUD PROBE
(9717B) # W/ LHD
ENGINE MOUNTED ROCKER START SWITCH BATTERY

W/ ROCKER A13FJ
FUEL FILTER (1105) FEED
START 18PK
W/ I6 ENGINE CH5_08 CH3_01
AIR CHARGE RELAY A13FP CH3_35
(1020-D4)
(1020) CH7_20 18PK A11-GKJ
A19-GB A11-G
TRAILER ABS FUSE F1-C FUEL HEATER 6WH
18WH 10WH **A14W
IGN RLY#2 ECU RELAY (1010) RELAY
6RD
(1012 / (1017) %A13FH E3 %A13FK (1018)
%A13FF F4
1014) 18PK 18PK
18PK G3
CH3_05
85

86
TRAILER ABS FUSE F1-C (4081)

IGNITION ECU RELAY (1010) (LEFT SIDE DASH MOUNTED
**A14F
RELAY#3 (1017) A13FH D3

E3 A13FK DUAL POST GROUND PLATE)
A13FF
8RD
(1012 /
1014) 18PK 18PK 18PK
87
G3
CH3_05 D4
ENGINE / IP FUSE F6-D (1015)
ENGINE / (1702-34) F3 A1 B1 A14FA
K19B A19 A19V
K19BA
MELROSE 12RD
30
12GY 12GY 12GY

14GY 30A
(6011 - 9)
NOTE: CH3_35
1. ** A14W IS A14, 4RD
% N/ IGNITION RELAY 3 A14F IS A14T
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 7600 RHD CIRC, L 70658Y
Figure 230 Fuel / Water Separator
230
10.38. ELECTRIC TRAILER BRAKE, P. 24

CHAPTER 10
ELECTRIC TRAILER BRAKE
NAVISTAR, INC.
FUSE F8-G (1017)

ETB BATTERY
CONTROLLER A14NS B3 A3 A14KC A14K A14W FEED
(1923) 12BK 12RD 8RD 6RD CH3_01
30A
BODY CONTROLLER J5
(1602)
FUSE F10-B (1019) ELECTRIC

ETB TRAILER
F2 E2 A70ER
CONTROLLER A70NS A70E BRAKE
18RD F10
(1923) 16RD 10RD CONTROLLER
15A INPUT
DIN23
ETB GREEN ABS /

CONTROLLER A94T TRAILER SOCKET#1
(1923) 10DKBL (9780M),(9715)
CH10_11,12
GROUND ADAPTER
(1003)
12
ETB A11-GNA
CONTROLLER 16WH
(1923)
1
A11-GE
12WH

DUAL POST GROUND STUD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 231 Electric Trailer Brake
231
10.39. LECTRASHIFT ACCOMMODATION, P. 25

CHAPTER 10
LECTRASHIFT ACCOMODATION
NAVISTAR, INC.
BATTERY FEED
A11-GKJ
6WH
M14L
10RD
A11-G
10WH
A
MAXI FUSE
HOLDER LEFT SIDE CAB GROUND
40A
(4004) (4081)
B (LEFT SIDE DASH MOUNTED
A11-GX
JUMPER CONN 3
18WH
M14LP
10RD
(1705M /
1705F-D3)
*A14LPJ *A14LP
10RD 10RD
%A14LP
10RD
FWD CHASSIS / IP
(1700-12) 1 5
86
30
AUX POWER
RELAY
(1873)
87
DIODE ASSY
(9915) 87A BODY
85
4 CONTROLLER J4
1 2
A14BC (1601)
14PL PTO
A12LC ENGAGEMENT
A14LSC
E11
12WH
18PK RELAY
2 RD9 (HSD)
A11-GC A11-G
14GY 10WH
A11-GKJ EATON GEN3

6WH TCM CONNECTOR
LEFT SIDE CAB GROUND IP / ENGINE
(4081) (1702-42) (7105)
DUAL POST GROUND PLATE) W/ I6 ENGINE
K13A
35 IGNITION
14PK
K14LSC
HEAT SHRINK
12WH
W/ CAT
K14LSB ENGINE
HOLD 18RD
INDIACTOR
(9724) K14LSA
18BK
HEAT SHRINK
A B C LECTRASHIFT PTO
(9913B)
BODY
BUILDER
HOLD IN PULL IN
COIL COIL
LECTRASHIFT
PTO SWITCH * W/ 7600 RHD
PTO % W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDRD RD 1705M/1705F, G 70658Y
Figure 232 Lectrashift Accommodation
232
10.40. HOUR METER — PTO, P. 26

CHAPTER 10
HOUR METER - PTO
NAVISTAR, INC.
BODY
CONTROLLER J3
(1600)
PTO
STATE A88B
B7
INPUT 16LTGN
AIN8
IP / ENGINE
(1702-14)
14LTGN
16LTGN
14LTGN
K88B
K88
K88
W/ IBB / CAT
ENGINE
W/ CUMMINS
ENGINES
W/ I6
ENGINE
HEAT SHRINK
PTO PTO PTO

(7801) (7800) HOUR
METER
(7950)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 233 Hour Meter — PTO
233
10.41. AUX INPUTS AND DRIVERS, P. 27

CHAPTER 10
AUX INPUTS & DRIVERS
NAVISTAR, INC.
BODY CONTROLLER J5
(1602)
A103A TEM AUX INPUT 1

F14
18LTGN DIN19
A103B TEM AUX INPUT 2

F12
18LTGN DIN18
BODY CONTROLLER J4
HEAT
(1601)
SHRINK
A103C TEM AUX RELAY DRIVER 1

E2
18LTGN RD4 (LSD)
A103D
E1 TEM AUX RELAY DRIVER 2
18LTGN
RD7 (LSD)
ZERO VOLT REFERENCE

(1620)
F
A9ZVR
18GY
BODY CONTROLLER J5
(1602)
A
A9Z
ZVR E3
18GY
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 234 Aux Inputs and Drivers
234
10.42. FUEL TRANSFER PUMP, P. 28

CHAPTER 10
FUEL TRANSFER PUMP
NAVISTAR, INC.
BODY
CONTROLLER J4
(1601)
FUEL FUSE F6-C (1015)

TRANSFER A2 B2 BATTERY
A37 A37V A14KB **A14K **A14W
PUMP F11 18TN 18TN 12RD 8RD 6RD
FEED
RD26 (HSD) 10A CH3_01
CH3_34
GROUND ADAPTER
C1 D1 REAR HARNESS
(8809)
86
30 B
FUEL TRANSFER
A
PUMP RELAY N11-GB
(1015) 12WH
85 87
LEFT SIDE
D2 C2 DASH MOUNTED
DUAL POST
GROUND PLATE
NOTE: CH3_34 (9717B)
@A37D
16TN
1. ** A14M, 8RD
%A37D
A14, 4RD
A37-GA
16TN
18WH
JUMPER
CONN1
(1703M /
1703F-B5)
@A37DJ
A11-G
16TN
10WH
FUEL TRANSFER
A11-GKJ
PUMP (XMSN MTD)

(9102A)
6WH
A
N37-G
IP / CTR 18WH
CHAS
(1701 / 1701F-76)
B
#N37D
16TN
LEFT SIDE CAB GROUND **N37D

(4081) 16TN GROUND ADAPTER
(LEFT SIDE DASH MOUNTED CENTER HARNESS
DUAL POST GROUND PLATE) (8803)
F
N37-G
*N37D
18WH
16TN
NOTE: RIGHT SIDE MOUNTED OR

TRANSMISSION MOUNTED A
N10-G
# DUAL TANKS & W/ XFER PUMP 14WH
(XMSN MTD)& W/ M-NGV-SS-MRD,
LEFT SIDE DASH MTD
M-NGV-RH-MRD, M-NGV-SS-7500
DUAL POST GND PLATE
& W/ M-NGV-SS-7600
* DUAL TANKS & W/ XFER PUMP
FUEL TRANSFER PUMP
(RSM) & W/ M-NGV-MD
(9102)
** DUAL TANKS & W/ XFER PUMP
(XMSN MTD) & W/ M-NGV-RH-HDD
A
@ W/ 7600 RHD
% W/ LHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1703M/1703F, H 70658Y
Figure 235 Fuel Transfer Pump
235
10.43. FUEL SENSOR FOR DUAL TANKS N/FUEL TRANSFER PUMP, P. 28A

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL SENSOR FOR DUAL TANKS
NAVISTAR, INC. N/FUEL TRANSFER PUMP
BODY
CONTROLLER J5
(1602)
ZERO VOLT 9B
REFERENCE E7
18GY
BODY
CONTROLLER#J3
(1600)
FUEL SNSR
SIGNAL 1 B9
FUEL SNSR B8
SIGNAL 2
A36A
A36B
18TN
18TN
18GY
N9
IP / CHASSIS
CENTER 27 29 13
(1701 / 1701F)
N36B
18TN
18TN
N36A
LEFT FUEL SENSOR

DRAW TANK
(9100)
ELECTRONIC
GROUND A
ADAPTER
(8802)
B B
N9A
18GY SENSOR
RESISTANCE
(FULL
29 TO 37 OHMS)
(EMPTY
A 234 TO 246 OHMS)
N9
18GY
RIGHT FUEL SENSOR
STORAGE TANK
(9101)
C B
N9B
18GY
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 20AUG10 AE08056616 28A
Figure 236 Fuel Sensor For Dual Tanks N/Fuel Transfer Pump
236
10.44. FUEL SENSOR FOR DUAL TANKS W/FUEL TRANSFER PUMP, P. 28B

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL SENSORS FOR DUAL TANKS
NAVISTAR, INC. W/FUEL TRANSFER PUMP
BATTERY BATTERY
FEED FEED
BODY
CH3_01 CH3_03
CONTROLLER J5
(1602)
*A14Y
**A14W
6RD
6RD
ZERO VOLT 9B
REFERENCE E7
18GY
FUSE F6-C
(1015)
BODY
CONTROLLER J4
10A
(1601)
A14N A14KB A37V
8RD 12RD A2 18TN
B2
FUEL A37
TRANSFER F11
18TN
PUMP D1
C1
BODY FUEL
CONTROLLER J3 86 30
TRANSFER
(1600) PUMP RELAY
FUEL SNSR (1015)
SIGNAL 1 B9 87
87A
85
FUEL SNSR B8 LEFT SIDE D2 C2

SIGNAL 2 DASH MTD
DUAL POST
A37A
16TN
GND PLATE
A36A
A36B
18TN
18TN
18GY
N9
A37-GA
18WH
IP / CHASSIS
CENTER 27 29 13 76
(1701 / 1701F)
N36B
18TN
18TN
N36A
16TN
N37D
LEFT FUEL SENSOR
DRAW TANK
(9100)
ELECTRONIC
GROUND A
ADAPTER
(8802) B
FUEL
TRANSFER
PUMP
B (9102A)
B
N9A A
18GY SENSOR
RESISTANCE
(FULL
N37-G
18WH
29 TO 37 OHMS)
(EMPTY
A 234 TO 246 OHMS)
N9
18GY
RIGHT FUEL SENSOR
STORAGE TANK
(9101) D
CHASSIS
A GROUND
ADAPTER A
(8809) N11-GA
10WH
LEFT SIDE
C B DASH MTD
N9B
* W/LOAD SHEDDING GND PLATE
18GY
** N/LOAD SHEDDING (9717B)
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 20AUG10 AE08056616 28B
Figure 237 Fuel Sensor For Dual Tanks W/Fuel Transfer Pump
237

CHAPTER 10
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056616 029
Figure 238 Blank Page
238

CHAPTER 10
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056616 030
239

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO CHAPTER 10
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

240
10.48. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 32

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER SOURCE, CUSTOMER INSTALLED LIFT GATE
NAVISTAR, INC.
GROUND
ADAPTER
LEFT SIDE
(8809)
DASH
MOUNTED N11-GB
DUAL POST 12WH
GROUND A
PLATE N11-GD
(9717B) 16WH
D
TO WORK LIGHT N65-G

CH9_016 16WH
BODY CONTROLLER J1
(1603)
N112-GD
N112-GD
IP / CTR CHAS
16WH
16WH
(1701 / 1701F-66)
LIFT
A112
GATE J
16GY
10A9
FUSIBLE LINK
10 RS
TO
LIFT GATE
16GY
N112
- +
2RD
14A
CHASSIS /
200 AMP A B
LIFT GATE
SOLENOID
(7803)
2 RD
- +
J112-GD
16WH
18TN
J112
C&1
16 RD
16 TN
BATTERY PRODUCTION LIFT GATE /

MODULE MODULE A B
(C1 300 - LG) (7804)
VOLTAGE SENSING RD
CONTROL CIRCUIT (GROUND) TN
CONTROL CIRCUIT (POSITIVE) LTGN 16 LTGN
MODULE FEED OR 16OR
GROUNDING MODULE WH 16WH
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 241 Power Source, Customer Installed Lift Gate
241
10.49. WHEELCHAIR LIFT INTERLOCK, P. 33

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WHEELCHAIR LIFT INTERLOCK
NAVISTAR, INC.
AIR PARK SOLENOID

W/ PARK BRAKE W/ WHEELCHAIR (4905)
INTERLOCK LIFT INTERLOCK
M44-GW
B
16WH
IGNITION
RELAY#2 IP / FORWARD CHASSIS
(1012 / 1014) (1700)
FUSE F5-A (1014)
CH3_05 G2 G1 H1 47
A13FB A44Y M44Y
(A13FB) A
12PK 16GY 16GY
10A
ALLISION 3 / 4000 WHEELCHAIR INTERLOCK

W/ WHEELCHAIR LIGHT INTERLOCK (4906)
IP / ENGINE
A92#103 M44W
(1702) A
18TN 16WH
CH11_05
48
T HANDLE SHIFTER A92B103 M92#103
D
(422F) CH11_03 18TN 18TN
T HANDLE SHIFTER / 49
TCU (422F) / A92#101 M92#101
18TN B
(7150F/7150F2) 18TN
CH11_03,08A W/ T - HANDLE
BODY CONTROLLER J4 SHIFTER
(1601) W/ WHEELCHAIR
LIFT INTERLOCK 46
WHEELCHAIR M89AR
E1 A89AR
LIFT SOLENOID 18PK G
18PL
RD7 (LSD)
IP / CTR CHAS
(1701 / 1701F-69)
PARK BRAKE A44 N44
RELAY F1
16GY 16GY
RD21 (HSD)
PARK BRAKE SIGNAL BOC

(LOCATED IN GROUND SPLICE
DIODE ASSY
CONNECTOR UNDER
(1900) CAB LEFT RAIL)
B (4451) 45
A89CE M89CE
18PL H
18PL
BODY CONTROLLER J5 M11-GW

E
(1602) 16WH
A
WHEELCHAIR W/ WHEELCHAIR
DOOR LIFT INTERLOCK GROUND
SWITCH
ADAPTER#01
DIN3
(8800)
F13
F
A89CC
A89CB
ACCESSORY RELAY#1
18PL
18PL
(1013 / 1011) A
M11-GD
CH3_04
12WH
G1 J1
(A12V)
M11-G
86
12WH
30
WHEELCHAIR
LIFT RELAY
(1019)
87 ZERO VOLT
87A REFERENCE
FUSE F9-B 85 (1620)
G2
(1018) J2 G2 H2
C
A12V E2 F2
A89CA A9W
12LTBL 18PL 18GY
5A LEFT SIDE DASH MOUNTED
A DUAL POST GROUND PLATE
A9Z
ZVR E3 (4307)
18GY
BODY CONTROLLER J5
(1602)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. REMOVED RD 8801. 59974G 08SEP06 AE08056616 033
Figure 242 Wheelchair Lift Interlock
242
10.50. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34

CHAPTER 10
LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE
NAVISTAR, INC.
A59-GD AXLE UP / DOWN

SWITCH #2 (1023B) IGNITION RELAY#2
18WH
CH10_40 (1012 / 1014)
CH3_05
A59-GE AXLE UP / DOWN
18WH SWITCH #3 (1023C)
CH10_41
A13FB
AXLE UP / DOWN
12PK
A59-GF SWITCH #4 (1023D)
18WH CH10_42
FUSE F11-C (1020)

G1
E3 A13FL
F3 (A13FB) (1014)
12PK
5A (1014) A1
AXLE ENABLE
SWITCH AXLE UP / DOWN
(1108) A59U
18GY SWITCH #2 (1023B)
CH10_40
2B 1
A59H
A59V AXLE UP / DOWN
18GY
18GY SWITCH #3 (1023C)
CH10_41
A59-G A59-GA A59T A59W
18WH AXLE UP / DOWN
16WH 10 8 18GY 18GY
SWITCH #4 (1023D)
A59-GM CH10_42
A59-GB
18WH
18WH
A11-GD
10WH
A59S A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
A59R
UP / DOWN LIFT AXLE

18GY
87
SWITCH #1 REVERSE
A11-GKJ
(1023A) RELAY
8 1 (1019)
6WH
A59J
18GY
30
86
A59A
18GY
C1 C2
A59K
18GY TURN SIGNAL
A59-GC
A71P ADAPTER
A59MB
18WH
18GY
180R (400)
CH9_01,02,03
LEFT SIDE
LIFT AXLE
CAB GROUND
RELAY
(4081)
IP / CTR CHAS (1019)
(LEFT SIDE J1 J2
(1701 / 1701F-60)
DASH MOUNTED
86
DUAL POST 30
N59EF
18GY
GROUND PLATE)
87
87A
85
H2 G2 G1
FIRST PUSHER LIFT A59L

AXLE SOLENOID 18GY
(9762) CH10_37
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 243 Lift Axle with Controls for One Lift Axle
243
10.51. LIFT AXLE (NON-STEERABLE), P. 35

CHAPTER 10
LIFT AXLE (NON - STEERABLE)
NAVISTAR, INC.
IGNITION RELAY#2
(1012 / 1014)
CH3_05
A13FB
12PK
T59L
FUSE F11-C (1020)
G1 18BK
E3 A13FL
F3 (A13FB) A1
12PK
5A LIFT AXLE
(1014) (1014)
RELAY
(1021)
LIFT AXLE CONTROL
(1227)
87A
30
A59H
18GY
B
A59J T59J
18GY 18BK 1
AXLE ENABLE T59K
87
SWITCH 4 18BK
(1020)
2
A 85
T59H 2B 1 T59R 86
18BK 18BK 5
10 8 T59T
18BK
T59-GC
T59-GA
18WH
18WH
T59S
18BK
C
A59-G T59-G
16WH 18WH
T59-GB
A11-GD
10WH
18WH
10 2B
AXLE UP / DOWN SWITCH

(1022)
8 1
T59A
18BK
A11-GKJ
6WH
T59M
18BK
CHASSIS
CONNECTOR
(1027-A)
(4081)
T59MA
18BK

CHASSIS CONNECTOR
(9761)
CH10_37, 37A
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 244 Lift Axle (Non-Steerable)
244
10.52. LIFT AXLE (STEERABLE), P. 36

CHAPTER 10
LIFT AXLES (STEERABLE)
NAVISTAR, INC.
IGNITION RELAY#2
(1012 / 1014)
CH3_05
A59-G A11-GD A11-GKJ
FUSE F11-C (1020)
A59J 16WH 10WH 6WH
G2 G1 F3 18GY
A13FB A13FL E3
(A13FB)
12PK 12PK
(1014) 5A A59H
18GY
LIFT AXLE
CONTROL A B C LEFT SIDE CAB GROUND
(1227) (4081)
T59-G
18WH
T59H DUAL POST GROUND PLATE)
18BK
T59-GB
18WH
T59J
18BK
T59-GD
18WH
T59-GA
87A
18WH
30
4
1
30 87A
AXLE T59K 1 3 T59KA
ENABLE 87
LIFT AXLE 18BK 18BK
SWITCH RELAY
(1020) LIFT AXLE 87 4
(1021) 2 T59-GC
REVERSE
18WH
85 RELAY
2B 1 5 86
T59R (1916) T59-GM
18BK 2 18WH
5 86 85
T59L
10 8 18BK
T59T
18BK
T59-GE
18WH
T59V
T59S
18BK
18BK
T59U
18BK
W/ 2,3 LIFT
W/ 3 LIFT AXLE
AXLE W/ ALL (1,2,3)
LIFT AXLE
10 2B 10 2B 2B 10
UP / DOWN UP / DOWN UP / DOWN

SWITCH # 3 SWITCH # 2 SWITCH # 1
(1025) (1024) (1022)
8 1 8 1 1 8
T59B
18BK
T59A
18BK
T59C
18BK
T71P
18BK
T59MB
T59NB
18BK
T59PB
18BK
18BK
CHASSIS
CONN C B A REVERSE CONN
(1027)
T59NB
T59PB
18BK
18BK
T59MB
18BK
T71N
18BK
CHASSIS CONNECTOR CHASSIS CONNECTOR

CHASSIS CONNECTOR
(9761) (9761)
(9761)
CH10_37, 37A CH10_37, 37A
CH10_37
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 245 Lift Axle (Steerable)
245
10.53. LIFT AXLES, P. 37

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIFT AXLE
NAVISTAR, INC.
UP / DOWN LIFT AXLE

SWITCH#1,2,3 REVERSE
AXLE UP / DOWN
(1022 / 1024 / 1025) RELAY
SWITCH
CH10_36 (1019)
(1022 / 1023)
CH10_35 CH10_36
W/ 14 RAR &
NON STEERABLE
LIFT AXLE T59MB
T59NB
18BK
T71N
18BK
18BK
T59MA
18BK
T59PB
18BK
CHASSIS E
A C B
CONN
(9761)
16OR
N71N
SWITCH (1023C)
UP / DOWN
LIFT AXLE
SWITCH# 1 (1023A)
CH10_41
AXLE UP / DOWN
IP / CENTER CHASSIS
(1701 / 1701F-70)
CHASSIS GROUND
CH10_34
ADAPTER
(8806)
%%N59-GA
#N59-GA
@N59-GA
18WH
18WH
18WH
C
N59-GA
18WH
D
@@N59EF
**N59EF
##N59EF
CHASSIS GROUND
18GY
18GY
18GY
%%N59-GC
&N59-GA
#N59-GD
@N59ED
%N59-GD
ADAPTER
#N59-GC
%N59ED
*N59-GC
#N59ED
*N59-GD
*N59ED
18GY
18GY
18GY
18WH
18WH
(8807)
18GY
18WH
18WH
18WH
18WH
18WH
A71N
16OR
A E
N11-GC
14WH
A
N11-GA
12WH
B A B A
GROUND AT DASH
(9717B)
LIFT AXLE FIRST PUSHER
(LEFT SIDE DASH MTD
SOLENOID LIFT AXLE
(9820M) SOLENOID
(9762) TURN SIGNAL
NOTE: * W/ STEERABLE TAG & 2 PUSH ADAPTER
# W/ STEERABLE TAG & 1 PUSH (400)
@ W/ TAG CH9_03
% W/ STEERABLE TAG & 2 PUSH IN CAB CONTROLS
** W/ STEERABLE PUSHER
## W/ 1 PUSHER
@@ W/ LIFT AXLES IN CAB CONTROLS
%% W/ 2 STEERABLE PUSHERS
& W/ 1 STEERABLE PUSHERS
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION; RD 9820M WAS 9820. 59974G 08SEP06 AE08056616 037
Figure 246 Lift Axles
246
10.54. LIFT AXLES, P. 37A

CHAPTER 10
LIFT AXLE (CONT)
NAVISTAR, INC.
AXLE UP / DOWN
SWITCH
UP / DOWN
(1022)
SWITCH#1,2,3
CH10_35
(1022 / 1024 / 1025)
CH10_36
W/ 14 RAR &
NON STEERABLE
LIFT AXLE
CHASSIS CHASSIS
T59MA
GROUND GROUND
18BK
ADAPTER ADAPTER
T59MB
T59PB
(8807) (8806)
18BK
18BK
E A
N11-GC
14WH
A
N11-GA
12WH
CHASSIS
BODY
CONN A C CONTROLLER J4
(9761)
(1601)
GROUND AT DASH
(9717B) AIR
(LEFT SIDE DASH SOLENOID
MTD DUAL POST # 10
GROUND PLATE)
LIFT AXLE UP / DOWN
F7
SWITCH# 3 (1023C)
CHASSIS
SWITCH# 2 (1023B)
GROUND
AXLE UP / DOWN
ADAPTER
(8806)
D
F
N59-GA
18WH
A59N
18GY
CH10_41
CH10_40
(1701F / 1701-47)
E
CTR CHAS / IP
%N59-GB
18WH
C
@N59-GB
18WH
%N59-GA
#N59-GB
**N59-ED
*N59EC
N59-GE
CHASSIS
@N59ED
N59-GD
18WH
18WH
@N59EC
18GY
18WH
18GY
18GY
18GY
GROUND
18GY
ADAPTER
(8807)
N59EB
A E 18GY
N11-GC
14WH
A
N11-GA
12WH
B A A B B A
SECOND PUSHER THIRD PUSHER FOURTH PUSHER AXLE

GROUND AT DASH LIFT AXLE AXLE (9765)
(9717B) SOLENOID (9764)
(LEFT SIDE DASH (9763)
MTD DUAL POST
GROUND PLATE)
* W/ STEERABLE PUSHERS
@ W/ LIFT AXLES IN CAB CONTROLS
% W/ STEERABLE TAG & 2 PUSH
# W/ 2 STEERABLE PUSHERS
** W/ 3 STEERABLE PUSHERS
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 247 Lift Axles
247
10.55. ABS — BENDIX AIR 6S/6M, P. 38

CHAPTER 10
ABS - BENDIX AIR 6S / 6M
NAVISTAR, INC.
ABS#6S/6M
(9524)
(9501)
1
R94G
1
16GY
LEFT WHEEL
2 SPEED SENSOR
R94H
9
16OR
LEFT
MODULATOR
(9502)
A
R94F
2
16BK
B
B A
R94E
5 16RD
C C
R94D
7 16BN
(9503)
1
R94J
4
16DKBL RIGHT WHEEL
2 SPEED SENSOR
R94K
12
16YL
RIGHT
(9504) MODULATOR
A
R94C
3
16PL B
B A
R94A
6
16LTGN
C C
R94B
8
16LTBL
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 248 ABS — Bendix Air 6S/6M
248
10.56. ABS — BENDIX AIR 6S/6M, P. 39

CHAPTER 10
ABS - BENDIX AIR 6S / 6M (CONT)
NAVISTAR, INC.
ABS#2
IP / CTR CENTER / REAR
(1401)
CHAS CHASSIS
(9800) LEFT MODULATOR
(1701 / 1701F)
FRONT REAR AXLE
(9520)
23 17 A
PMV DA A94BA N94BA R94S
17 16GY 16BK B
LEFT REL 16GY
24 18 B A
PMV DA A94BB N94BB R94T
12
25
19 C C
PMV DA A94BC N94BC R94U
16 16BN
LEFT HLD 16GY 16GY
RIGHT MODULATOR
FRONT REAR AXLE
(9522)
21 20 A
PMV DA A94BJ N94BJ R94V
13 B
22 21 B A
PMV DA A94BK N94BK R94W
9
20 22 C C
PMV DA A94BL N94BL R94X
RIGHT HLD 10 16GY 16GY 16LTBL
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 249 ABS — Bendix Air 6S/6M
249
10.57. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40

CHAPTER 10
LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_34 IGNITION RELAY#2
(1012 / 1014)
CH3_05
AXLE UP / DOWN
A59-GE
SWITCH #3 (1023C)
18WH
CH10_41
A13FB
AXLE UP / DOWN
12PK
A59-GF
SWITCH #4 (1023D)
18WH
CH10_42
FUSE F11-C (1020)

G1
E3 A13FL
F3 (A13FB) (1014)
12PK
5A (1014) A1
AXLE ENABLE
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
A59V AXLE UP / DOWN

2B 1
A59H 18GY SWITCH #3 (1023C)
18GY CH10_41
A59W AXLE UP / DOWN

A59-G A59-GA A59T
16WH 18GY SWITCH #4 (1023D)
18WH 10 8 18GY CH10_42
A59-GM
A59-GD
18WH
18WH
A59-GC
18WH
A11-GD
10WH
A59U A59KA
18GY 18GY
B2 A1
10 2B AXLE 85
87A
UP / DOWN
LIFT AXLE
A59R
18GY
87
SWITCH #2
REVERSE
(1023B)
A11-GKJ
RELAY
8 1 (1019)
6WH
18GY
A59J
30
A59B
18GY
86
C1 C2
A59K
18GY TURN SIGNAL
A71P ADAPTER
A59NB
18GY
180R (400)
CH9_01,02,03
LEFT SIDE LIFT AXLE

CAB GROUND RELAY
(4081) IP / CTR CHAS (1019)
J1 J2
(LEFT SIDE (1701 / 1701F-61)
DASH MOUNTED 86
30
N59EC
DUAL POST
18GY
GROUND PLATE)
87
87A
85
H2 G2 G1
SECOND PUSHER LIFT A59L

AXLE SOLENOID 18GY
(9763) CH10_37A
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61000T 31OCT07 AE08056616 040
Figure 250 Lift Axle with Controls for Two Lift Axles
250
10.58. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41

CHAPTER 10
LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
18WH CH10_34 IGNITION RELAY#2
(1012 / 1014)
AXLE UP / DOWN CH3_05
A59-GD
SWITCH #2 (1023B)
18WH
CH10_40
A13FB
AXLE UP / DOWN
12PK
A59-GF
SWITCH #4 (1023D)
18WH
CH10_42
FUSE F11-C (1020)

G1
E3 A13FL
F3 (A13FB)
12PK
5A (1014) G2
AXLE ENABLE
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
A59U AXLE UP / DOWN

2B 1
A59H 18GY SWITCH #2 (1023B)
18GY CH10_40
A59W AXLE UP / DOWN

A59-G A59-GA A59T
18GY SWITCH #4 (1023D)
16WH 18WH 10 8 18GY CH10_42
A59-GM
A59-GE
A11-GD
18WH
18WH
10WH
A59V A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
UP / DOWN
A59R
LIFT AXLE
18GY
87
SWITCH #3 REVERSE
A11-GKJ
(1023C) RELAY
8 1 (1019)
6WH
A59J
18GY
30
86
A59C
18GY
C1 C2
A59K
18GY TURN SIGNAL
A59-GC
A71P ADAPTER
18WH
A59PB
18GY
180R (400)
CH9_01,02,03
LEFT SIDE LIFT AXLE

CAB GROUND RELAY
(4081) IP / CENTER CHASSIS (1019)
J1 J2
(LEFT SIDE (1701 / 1701F-62)
DASH MOUNTED 86
30
N59ED
DUAL POST
18GY
GROUND PLATE)
87
87A
85
H2 G2 G1
LIFT AXLE SOLENOID A59L

(9820) 18GY
CH10_37, 37A
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 251 Lift Axle with Controls for Three Lift Axles
251
10.59. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42

CHAPTER 10
LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
18WH CH10_34
IGNITION RELAY#2
AXLE UP / DOWN (1012 / 1014)
A59-GE
SWITCH #3 (1023C) CH3_05
18WH
CH10_41
AXLE UP / DOWN
A59-GD
SWITCH #2 (1023B)
A13FB
18WH
12PK
CH10_40
FUSE F11-C (1020)

G1
E3 A13FL
F3 (A13FB) (1014)
12PK A1
5A (1014)
AXLE ENABLE
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_34
A59V AXLE UP / DOWN

2B 1
A59H 18GY SWITCH #3 (1023C)
18GY CH10_41
A59U AXLE UP / DOWN

A59-G A59-GA A59T
18GY SWITCH #2 (1023B)
16WH 18WH 10 8 18GY CH10_40
A59-GM
A11-GF
18WH
18WH
A59KA
18GY
B2 A1
85
87A
A59R
LIFT AXLE
18GY
87
REVERSE
A11-GKJ
RELAY
(1019)
6WH
A59J
18GY
30
86
A59-GC
18WH
C1 C2
TURN SIGNAL
A59K
A71P ADAPTER
18GY
180R (400)
CH9_01,02,03
LEFT SIDE LIFT AXLE

CAB GROUND RELAY
(4081) (1019)
J1 J2
(LEFT SIDE
DASH MOUNTED 86
30
DUAL POST
GROUND PLATE)
87
87A
85
H2 G2 G1
A59L
18GY
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 252 Lift Axle with Controls for Four Lift Axles
252
10.60. ABS ROLL OVER STABILITY, P. 43

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS ROLL OVER STABILITY
NAVISTAR, INC.
CENTER CHASSIS
/ FORWARD CHASSIS
(RSP CONNECTOR)
FORWARD
BENDIX TTC (9524)
CHASSIS / IP ABS#3
(9512) (1700) (1402)
5 69
1 N94SJ M94SJ A94SJ 5
16GY 16GY 16GY
6 70
2 N94SK M94SK A94SK 3
16GY 16GY 16GY
TRAILER MODULATOR
(9513)
ABS#4
(1403)
9 73
C N94SL M94SL A94SL
6
16GY 16GY 16GY
7 71
N94SM M94SM A94SM
A 9
16GY 16GY 16GY
8 72
N94SN M94SN A94SN 12
B
16GY 16GY 16GY
RR CHASSIS /
RSP TRANSDUCER
CENTER CHASSIS
(9510A)
(9510M / 9510F)
C N94SH 12 M94SH 76
*R94SH A94SH
C 16GY 16GY 3
16GY 16GY
B 11 75
*R94SVC N94SVC M94SVC A94SVC
B
16GY 16GY 16GY 16GY ABS#4
A 10 74
*R94SZC N94SZC M94SZC A94SZC (1403)CH10_44
A
16GY 16GY 16GY 16GY
REAR RSP TRANSDUCER

(9510B)
@R94SH
C
16GY
@R94SVC
B
16GY
A @R94SZC
16GY
BENDIX YAW SENSOR
(9514)
1 50
N94SAB M94SAB A94SAB
1 18GY 16GY 18GY
2 60
2 N94SCB M94SCB A94SCB
18GY 16GY 18GY ABS ESP / RSP
ADAPTER (1410)
N94SBB 3 42
M94SBB A94SBB CH10_44
3 18GY
16GY 18GY
4 51
N94SDB M94SDB A94SDB
4 18GY 16GY 18GY
NOTE
* - W/ 4X2
@ - W/ 6X4
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 253 ABS Roll Over Stability
253
10.61. ABS ROLL OVER STABILITY, P. 44

CHAPTER 10
ABS ROLL OVER STABILITY (CONT)
NAVISTAR, INC.
STEERING WHEEL DCM / IP

POSITION SENSOR (1820) ABS ESP / RSP
(1821) *(1820F) ADAPTER
*(1821) (1410)
C F
B94SC A94SC
1
20GY 20GY
A C
B94SA A94SA
2
20GY 20GY
B J
B94SB A94SB
3
20GY 20GY
D M
B94SD A94SD
4
20GY 20GY
B
A94SAB
18GY
L
A94SDB
BENDIX YAW SENSOR 18GY
(9514) E
CH10_43 A94SCB
18GY
H
ABS# 4 A94SBB
(1403) 18GY
K
A94SDA
7
18GY
G
A94SBA
8
18GY
D
A94SCA
10 18GY
NOTE
A * W/ 7600 RHD
A94SAA
11 18GY
A94SVD A94SVC
4
16GY 16GY RSP TRANSDUCER
(9510A / 9510B)
A94SZD A94SZC CH10_43
1
16GY 16GY
IP / DCM
ABS PRIMARY AIR
(1800)
TRANSDUCER
*(1800 / 1800F)
(1826)
C3
A94SV B94SV B94SVA
B
18GY 18GY 18GY
C10
A94SZ B94SZ B94SZA A
18GY 18GY 18GY
D5
A94SE B94SE C
2
16GY 18GY
ABS SECONDARY AIR

TRANSDUCER
(1828)
B94SVB
B
18GY
B94SZB A
18GY
D6
A94SF B94SF C
5
16GY 18GY
300299 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1821, 1820F, E 70658Y
1800/1800F,7600 TO TITLE. 61000T 31OCT07 AE08056616 044
Figure 254 ABS Roll Over Stability
254
10.62. TRAILER SOCKET — INSIDE CAB, P. 45

CHAPTER 10
TRAILER SOCKET - INSIDE CAB
NAVISTAR, INC.
BODY
BUILDER
TURN / STOP
(4460M)
*A56BC
16YL A
TURN SIGNAL #A56BC

ADAPTER TURN SIGNAL 16YL
(400) ADAPTER
CH10_48 (400)
CH9_03 #A57BC
16LTGN
*A57BC
B
16LTGN
REAR TURN
PANEL ADAPTER *A70BB
16RD C
(1625)
CH10_49
BODY STOP
#A70BB
RELAY
14RD
(1020)
TRAILER TAIL
CH10_10
LT RELAY #A68BB
(1012) BODY
14BN BUILDER
CH10_09
CONNECTION
(4450M)
REAR TURN PANEL
ADAPTER *A68BB A
(1625) 16BN
CH10_49
REAR TURN PANEL #A56BB B
ADAPTER 16YL
(1625)
#A57BB
CH9_04 C
16LTGN
TRAILER MARKER LT
RELAY R4 (1012) *A58BB
D
14BN
CH10_49
TRAILER MARKER
LT RELAY(1012) #A54BB
CH10_09 16BN
TURN SIGNAL ADAPTER
(400) #A71BB
E
CH09_01 16LTBL
BODY/ACCESSORY
#A12BB
TRAILER AUX RELAY F
16LTBL
(1016)
CH10_10
A11-GBB
G
12WH
GROUND CONNECTER
(1006)
1
A11-6D
10WH
A11-GKJ
6WH
* W/ ECE BRAKES
# N/ ECE BRAKES
LEFT SIDE
GROUND STUD
(4081)
380179 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 10MAY10 AE08056616 045
Figure 255 Trailer Socket — Inside Cab
255
10.63. TRAILER SAFETY SYSTEM POWER, P. 46

CHAPTER 10
TRAILER SAFETY SYSTEM POWER
NAVISTAR, INC.
TSS POWER
FUSE HOLDER
(4005)
ECM BATTERY
TSS CONN 1 FEED
(1946) (4007B)
M14L
10RD A
IP / FORWARD CHASSIS 40A
(1700-68)
A14T M14T
TSS PWR D
10RD 10RD
B
*A14T *A14TJ
10RD 10RD
JUMPER CONN 3 /
JUMPER CONN 3 JUMPER CONN 2 / JUMPER CONN 2
(1705F / 1705M-D4) (1704M / 1704F)
B9
*A94TM *A94TMJ
12GY 12GY
IP / CTR CHAS
(1701 / 1701F)
A8 CH10_11A
*A94TE *A94TEJ
16GY 16GY
FUSE
F10-A
(1019)
E1 F1
A94P A94PM %A94TM
ABS OUT A
12GY 12GY 12GY
10A
FUSE IP / CTR CHAS

F10-B (1701 / 1701F)
(1019) CH10_11A
E2 F2
A94PE %A94TE
12GY 12GY
15A
GROUND CONNECTOR
(1008)
9
A11-GC
TSS GND E
10WH
1
A11-G
10WH
A11-GKJ
6WH
TSS CONN 2 LEFT SIDE

(1941) FUSE
GROUND STUD
(F5-B)
(4081)
(1014)
H2 IGNITION
G2
A94T (A13FB) RELAY #2
ABS IN D
18GY (1014)
10A CH03_07
* W/ 7600 RHD
% W/ LHD
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED CIRC A14T,A14TJ,B 70658Y
A94TM,A94TE,A94TMJ & A94TEJ. 61889E 09MAY10 AE08056616 046
Figure 256 Trailer Safety System Power
256
10.64. TRAILER SAFETY SYSTEM INPUT SWITCHES, P. 47

CHAPTER 10
TRAILER SAFETY SYSTEM INPUT SWITCHES
NAVISTAR, INC.
TSS CONN 3
TSS TRAILER
(1957)
CONNECTED SWITCH
(1057)
INPUT 3
A54ST
TRAILER E
18BN
(CONNECTED)
2B
A54-GT
18WH
A62-GT 10
18WH
8
A62TT
18DKBL
TSS SELF
LEARN SWITCH
(1056)
3
INPUT A54SL
(SELF LEARN) F
18BN
2B
A54-GL
18WH
A62-GL 10
18WH
8
A62TL
18DKBL
GROUND
ADAPTER
(1008) TSS TRAILER
VOLTAGE SWITCH
12 (1958)
3
1 INPUT A54SV
G 18BN
(12V/24V)
2B
A54-GV
18WH
M11-G
10WH
A62-GV 10
18WH
8
A62TV
18DKBL
TSS ALARM
SWITCH
(1959)
M11-GKJ
6WH
3
INPUT A54SA
H
(ALARM) 18BN
2B
A54-GA
18WH
10
A94-G A62-GA
LEFT SIDE 18GY 18WH
GROUND STUD
PNL LIGHT FEED 8
(4081) A62A A62TA
(1002)
18DKBL 18DKBL
CH9_15
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 09MAY10 AE08056616 047
Figure 257 Trailer Safety System Input Switches
257
10.65. TRAILER SAFETY SYSTEM TURN LIGHTS, P. 48

CHAPTER 10
TRAILER SAFETY SYSTEM TURN LIGHTS
NAVISTAR, INC.
TSS CONN 2 BODY CONN J5

(1946) (1602)
FLASHER A55A A55B

C F10 DIN 23
OUT 120R 16OR
LEFT TURN R1
16OR
A55D
(1011)
TURN SIGNAL
ADAPTER
J1 30
(400)
87A
H1 A56F E
A56E
BODY 16YL 16YL
CONNECTOR J1 87 IP / FWD F
(1603) A56D
J2 CHAS (1700) 16YL
CH9_04
H1 86 85 BODY BUILDER CONNECTION
LEFT A56A
B A56BC
18YL (4460M)
TURN 16YL
CH10_45
A56-GC
G
IP / CENTER CHASSIS
18WH
A56BC
(1701 / 1701F) 16YL
CH10_13A
H
%A56R
RIGHT TURN IP / CTR CHAS 16YL
A55C
16OR
R2 (1701 / 1701F)
(1011) CH10_13 *A56RJ *A56R
16YL 16YL
30 JUMPER CONN 1
J3
(1703F /1703M-B4)
87A A
H4 A57F A57E
16LTGN 16LTGN
87 IP / FWD CHAS B
A57D
J4 (1700)
16LTGN
CH9_04
H3 86 85 BODY BUILDER
A57A
A57-GC
RIGHT A CONNECTION (4460M) A57BC

18WH
18LTGN 16LTGN
TURN CH10_45
C
IP / CTR CHAS A57BC
(1701 / 1701F) 16LTGN
GROUND ADAPTER
CH10_13A D
(1008)
%A57R
IP / CTR CHAS 16LTGN
8
A11-GH (1701 / 1701F)
18WH CH10_13 *A57RJ *A57R
16LTGN 16LTGN
1
A11-G
JUMPER CONN 3
10WH
(1705M /1705F-C4)
TSS CONNECTOR 1
A11-GKJ
(1941)
6WH
A56C
F LEFT TURN
18YL
A57C
18LTGN H RIGHT TURN
%A56TS
18YL
JUMPER CONN 1
(1703F / 1703M)
LEFT SIDE A5 LEFT TURN

*A56TSJ *A56TS
GROUND STUD G TRAILER
IP / CTR CHAS 18YL 18YL
(4081) O/P
(1701 / 1701F) A6
CH10_11B *A57TSJ *A57TS RIGHT TURN
J
18LTGN 18LTGN TRAILER
O/P
* W/ 7600 RHD
% W/ LHD
%A57TS
18LTGN
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1703F/1703M B 70658Y
AND 1705M/1705F. 61889E 09MAY10 AE08056616 048
Figure 258 Trailer Safety System Turn Lights
258
10.66. TRAILER SAFETY SYSTEM STOP, TAIL AND MARKER LIGHT, P. 49

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SAFETY SYSTEM STOP,
NAVISTAR, INC. TAIL AND MARKER LIGHT
TSS CONNECTER 1 BODY CONTROLLER J4

(1941) (1601)
TRAILER *A68T
B E10 TRAILER
TAIL 18OR TAIL LT
#A68F A68T
18BN 18BN
#A68F
AUX Z/P A
18BN
&&A71N TURN SIGNAL
180R ADAPTER (400)
CH9_01
A70T
TRAILER E15 TRAILER
E 18RD
STOP STOP
**A54TS B7 **A54TSJ
18BN 18BN
@@A68TS @@A68TSJ
18BN B8 18BN IP / CTR CHAS
##A71TS ##A71TSJ (1701 / 1701F)
16OR 16OR CH10_11B
A9
**A70TS **A70TSJ
14RD 14RD
TAIL O/P %%A54TS JUMPER CONN 2

K A58 TRAILER
18BN (1704M / 1704F) F14
18BN MARKER
AUX O/P C BODY
IP / CTR CHAS BUILDER
#A68TS
(1701 / 1701F) %A58BB CONNECTION
18BN
CH10_11B 14BN (4450M)
TSS CONNECTER 2
@A71TS **A58BB CH10_45 BATTERY FEED
(1946) **A58BA
16OR 14BN &A58BB CH3_35
16BN IP /
14BN CTR CHAS
%%A70TS JUMPER CONN 2
STOP O/P B (1701 / 1701F)
14RD
**A58BAJ
(1704M / E3 F3 CH10_13
1704F-B1)
6RD
A14
85
16BN
87A
87
TRAILER
GROUND IP / CTR CHAS
(1701 / 30 MARKER LT
ADAPTER 86
1701F) R4 (1012)
(1008) **A58BBJ
A14H
F4 E4
8RD
CH10_13 14BN FUSE(1012)
8 F3-D
A11-GH A58-GC
18WH 18WH C4 D4
A14HA
REAR TURN PANEL ADAPTER (A54J)
1 12RD
A11-G (1625) BODY CONTROLLER J1
10WH (1603)
A A70A
A11-GKJ
D STOP
16RD
6WH
%%A70B
B 16RD JUMPER CONN 1
(1703M/1703F-A2) IP / CTR CHAS (1701 / 1701F)
**A70B CH9_05
**A70BJ
C 16RD 16RD
IP / CTR CHAS (1701 / 1701F)
&A70BB
CH10_13A
16RD
BODY BUILDER CONNECTION
LEFT SIDE %A70BB
(4450M) CH10_45
GROUND STUD 16RD
BODY BUILDER TURN / STOP
(4081) **A70BB
(4460M) CH10_13A
16RD
E BODY
A68B F TAIL CONTROLLER J2
16BN JUMPER CONN 1 (1604)
(1703M/1703F-A8)
* W/ LEFT TAIL LT **A68B **A68BJ

# W/ BOTH TAIL LT F 16BN 16BN IP / CTR CHAS (1701 / 1701F)
@ W/ BACK UP LT %%A68B CH9_05
% W/ BODY BUILDER INSIDE CAB 16BN
&& W/ 7600 RHD & BACK UP LT &A68BB IP / CTR CHAS (1701 / 1701F)
& W/ END OF CAB 16BN CH10_45
** W/ 7600 RHD G
%% W/ LHD %A68BB
@@ N/ ADR 16BN BODY BUILDER CONNECTION
## W/ ECE **A68BB **A68BBJ (4450M) CH10_13
16BN 16BN
JUMPER CONN 2
(1704M/1704F-A7)
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1703M/1703F B 70658Y
AND 1704M/1704F. 61889E 09MAY10 AE08056616 049
Figure 259 Trailer Safety System Stop, Tail And Marker Light
259
TRANSMISSIONS (CHAPTER 11)

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1

DIAGRAM 11
ALLISON GEN 4 1 / 2000 TRANSMISSION W/ I6 AND
NAVISTAR, INC.
W/ V8 ENGINE
XMSN CONTROL MODULE

(7151) CLEAN
BATT FEED ECM
POSITIVE TRANS ECU FEED FUSE BATTERIES
K92#170 (7104)
VPWR 70 (9261-B) (9255)
18PK
A
K92A110 K92#110 N92A N14BB B A N14AZ
VPWR 10
18PK 10PK 10RD 10RD
10A
10RD +
ECM NEGATIVE
B (9260-B)
K92#109 K92-G N92-G N14-GA
GND 9 18GY 10GY 10WH 10WH -
K92#169
GND 69
18GY FUSE F4-C (1013)
ALLISON G4 IGNITION RLY#1
A92#163 H3 G3 A13FC
1 / 2000 LCT (A13FC) (1011 / 1013)
16TN 12PK CH3_05
W/ T-HANDLE 10A
SHIFTER ALLISON LCT
W/ COLUMN SHIFTER
A92#163 COLUMN SHIFTER RELAY
IGNITION K92#163
63 16TN (1017) CH11_03
18YL
ENGINE / IP ALLISON 3 / 4000
(1702 - 8) K92#103 VIW A ALLISON
18YL ENGINE / IP
(1702) 1 / 2000 VIW C
W/ LCT BODY K92B103
CH11_03,05 (7205M)
INPUT BUILDER 18YL
SIGNAL K92#103 K92C103
A INPUT SIGNAL
RETURN 3 18YL 18YL RETURN
K92#143
INPUT 3 43 B INPUT 3
18LTBL
K92#150
OUTPUT 7 50 C OUTPUT 7
18PK
K92#105
OUTPUT 5 5 H OUTPUT 5
18OR
EATON AUTOSHIFT 3 ULTRASHIFT SELECTOR
(7905) CH11_12
*K101_C *K101_B
18VT 18VT
K92#101
INPUT 6 1 E INPUT 6
18LTBL
K92#123
INPUT 1 23 18LTGN F INPUT 1
K92#145
OUTPUT 3 45 G OUTPUT 3
18OR ENGINE / IP COLUMN
K92#145 (1702-6) A92#145 SHIFTER RELAY
18OR 18TN (1017) CH11_03
K47#125 K47C125
SPEEDOMETER 25 D SPEEDOMETER
18TN 18TN
K47B125
I6 ECM
*K125_C 18TN
*K125_B (6020M) CH7_11
18VT 18VT
N/ BODY BUILDER W/ BODY BUILDER
V8 ECM BODY CONTROLLER J4
K47#125 (6020M) CH7_14 I6 ECM (1601)
18TN ENGINE / IP (6020) CH7_11 6TH GEAR
K92#161 (1702-12) A92#161
INPUT 7 61 E4 DISABLE
18TN 18TN RD5 (LSD)
*K5C+_D
18VT
K5#128
J1939 (+) 28 J1939
18YL J1939 DATA LINK
DATA LINK
CH3_30
K5#108 CH3_16
J1939 (-) 8
18GN
*K5C-_D
18VT
*K141 V8 ECM (6020M)
18VT CH7_14
NEUTRAL K92#141 I6 ECM (6020M)
41
START 18TN CH7_09
REVERSE K92#165 BACK-UP LAMP RELAY (1010)

65
WARN 18TN CH9_02
K92#142 T HANDLE SHIFTER (422F)

INPUT 5 42 18WH CH11_03
*W/ V8 ENGINE ONLY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 001
Figure 260 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine
260
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2

DIAGRAM 11
ALLISON GEN 4 1 / 2000 TRANSMISSION W/ I6 AND
NAVISTAR, INC.
W/ V8 ENGINE (CONT)
TRANSMISSION CONTROL MODULE TRANSMISSION BULKHEAD

(7151) (7350)
K92#176
TRANS ID 76 24 TRANS ID
18YL
INTERNAL MODE SWITCH P K92#134

34 23 INTERNAL MODE SWITCH P
18WH
INTERNAL MODE SWITCH A K92#173

73 22 INTERNAL MODE SWITCH A
18LTBL
K92#153
INTERNAL MODE SWITCH B 53 21 INTERNAL MODE SWITCH B
18YL
INTERNAL MODE SWITCH C K92#114

14 20 INTERNAL MODE SWITCH C
18GY
K92#174
MAIN MOD 74 19 MAIN MOD
18LTBL
K92#138
INTERNAL MODE SWITCH NS 38 18 INTERNAL MODE SWITCH NS
18OR
K92#136
PRESSURE CONTROL SOLENOID 2 36 17 PRESS CONTROL SOLENOID 2
18OR
HIGH SIDE DRIVER 2 71 K92#171

16 HIGH SIDE DRIVER 2
18YL
K92#155
PRESSURE CONTROL SOLENOID 1 55 15 PRESS CONTROL SOLENOID 1
18WH
K92#111
HIGH SIDE DRIVER 1 11 14 HIGH SIDE DRIVER 1
18OR
K92#177
PRESSURE SWITCH 4 77 18LTGN 11 PRESSURE SWITCH 4
K92#178
TORQUE CONVERTER CLUTCH 78 10 TORQUE CONVERTER CLUTCH
18WH
K92#158
SIGNAL RETURN 58 18LTGN 9 SIGNAL RETURN
K31#154
SUMP TEMP 54 8 SUMP TEMP
18TN
PRESSURE SWITCH 2 79 K92#179

7 PRESSURE SWITCH 2
18PK
K92#157
PRESSURE SWITCH 3 57 18WH 6 PRESSURE SWITCH 3
K92#117
PRESSURE SWITCH 1 17 4 PRESSURE SWITCH 1
18LTBL
K92#151
SHIFT SOLENOID 3 51 3 SHIFT SOLENOID 3
18WH
K92#133
18YL
K92#152
18LTGN
A
ENGINE SPEED K48#159
59 ENGINE SPEED
HIGH 18TN
SENSOR
B (7604)
39
LOW 18OR
A
K47#160
OUTPUT SPEED 60
18YL OUTPUT SPEED
HIGH
SENSOR
B (7600)
OUTPUT SPEED K47#140
40
LOW 18LTGN
K92#180 A
TURBINE SPEED
80 18OR TURBINE SPEED
HIGH
SENSOR
B (7607)
TURBINE SPEED K92#120
20
LOW 18LTBL
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 261 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine (Cont.)
261
11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3

DIAGRAM 11
ALLISON GEN 4 1 / 2000 TRANSMISSION
W/ I6, W/ CAT AND W/ ISM ENGINE
NAVISTAR, INC.
IGN RLY#2 FUSE F5-A (1014)

(1012 / 1014) G2 G1 H1 A44Y 47
A13FB M44J
CH3_05 (A13FB)
12PK 16GY 18GY
10A
61 DUMP SOLENOID
A44L M44L (4071)
B B
18GY 18GY
A44J 62
C 18GY
PRESSURE
GND
SWITCH
ADAPTER
(4070)
(1003) IP / FWD CHASSIS
IGNITION (1700)
8 RELAY#1 A D C
A92-GG (1011 / 1013) M44K
A
18WH 18GY
CH3_05
1 FUSE F8-A (1017)
FELSTED A11-GE
BATTERY
(A13FC)
SHIFTER 12WH F1 E1 A14NE A14N A14W
FEED
PARK A1 12RD 8RD 6RD
LEFT SIDE 10A CH3_01
BRAKE
(425) DASH MTD
DUAL POST H1
GND STUD 87A 30 IP / ENGINE
COLUMN MOUNTED (1004) A92FN A92#163
(1702)
SHIFTER G4 16TN G2 16TN
CH11_01
A92FB COLUMN
A13FC
(1828)
12PK
87
16TN J1 SHIFTER RELAY BODY
(1017) CONTROLLER J4
A44L A92FBA (1601)
G
18GY 10A 16TN LCT COLUMN
G3 H3 J2 85 86 G1 SHIFTER
A44J A92RD E3 IGNITION
H 18GY FUSE F4-C 16TN RELAY
(1013)
XMSN CONTROL A92#145 RD3 (LSD)
C A92A163 18TN
MODULE
18TN LCT SHIFTER
(7151)
CH11_01 PB POSITION
A92D
D E8 UNLOCK
18TN
SOLENOID
A92D RD6 (LSD)
B 18TN
A92A163
A 16TN WHEELCHAIR
A92A103 A92B103 INTERLOCK
18TN 18TN (4906) CH10_33
A92#103
A92#103
18TN
D
18TN
A92#142 IP / ENGINE
C
18TN (1702)
T HANDLE SHIFTER I6 XMSN CONT MDL

21
(422F) N/ WHEELCHAIR
K92#103
LIFT INTERLOCK
A92#103 18YL
18TN
XMSN
A92A103 A92#103 K92B103 CONTROL
F 18TN 18TN 18YL MODULE
I6 XMSN CONT (7151)
W/ WHEELCHAIR CH11_01
LIFT INTERLOCK MDL W/ BODY
BUILDER
19
A92#142 K92#142
E 18TN 18WH
A92B103
A92-GG 8 40
18TN
B 18WH A92#101
1 18TN
A11-GE
12WH
GROUND
ADAPTER
(1003)
LEFT SIDE DASH MTD WHEELCHAIR
DUAL POST GND STUD INTERLOCK
(1004) (4906) CH10_33
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 262 Allison GEN 4 1/2000 Transmission W/ I6, CAT, ISM Engines
262
11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4

CHAPTER 11
TRANSMISSION ALLISON MD W/ I6 AND W/ V8 ENGINE
NAVISTAR, INC.
TRANSMISSION MODULE
(7150)
CLEAN BATTERY FEED
TRANSMISSION MODULE IN CAB
(7104) BATTERY
(7152)
ECM NEGATIVE
B (9260-B)
K92B169 K92-G N92-G N14-GA
GND 69 18GY 18GY 10WH 10WH - +
K92C109
GND 9
18GY ECM POSITIVE XMSN ECU FEED
(9261-B) FUSE (9255)
A B A N14A2
K92#170 K92D170 N92A N14BB
BATTERY FEED 70
18PK 10PK 10RD 10RD 10RD
10A
K92B110
BATTERY FEED 10
18PK
**K92#161 RETARD
INPUT 7 61
18OR REQUEST
#K92#161 SWITCH
18OR (423)
SIGNAL **K92#103 **K92D103
3 CH11_15
RETURN 18YL 18YL
RETARDER RELAY
**K92#124
OUTPUT 5 24 (1019)
18WH
CH11_15
B INPUT 7
**K92B103 SIGNAL
A
18YL RETURN
ALLISON 3/4000
#K92#124 ALLISON 1/2000
D OUTPUT 5
18WH (7205)
K92#105
OUTPUT 4 5 F OUTPUT 4
18OR
K92#164
18LTBL
K92#162
INPUT 9 62 H INPUT 9
18YL
INPUT 12 K92#157 C INPUT 12

57
18WH
K92#122 E INPUT 4
INPUT 4 22
18YL
EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905) CH11_12
**K92C103 SIGNAL
C
18YL RETURN
*K101_C *K101_B
A INPUT 6
18VT 18VT
**K92#101
INPUT 6 1
18LTBL
K92#117 B INPUT 10
INPUT 10 17
18LTBL
N/ AUTONEUTRAL
K92#142 ALLISON 3/4000

INPUT 5 42 E INPUT 5
18WH ALLISON 1/2000
(7206)
30 K92#130 G OUTPUT 1
OUTPUT 1
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
INPUT 1 23 K92#123 H INPUT 1

18LTGN
K92#145 N/ AUTONEUTRAL
18OR
AUTO NEUTRAL
K92#145 RELAY
18OR (1017) * W/ V8 ENGINE
W/ AUTONEUTRAL CH11_17 **W/ RETARDER XMSN
# W/ AUTONEUTRAL W/ GEN4
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 004
Figure 263 Transmission, Allison MD with I6 and with V8 Engine
263
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5

CHAPTER 11
TRANSMISSION ALLISON MD 3 / 4000
NAVISTAR, INC. W/ I6 AND W/ V8 ENGINE
TRANSMISSION MODULE
(7150)
TRANSMISSION MODULE IN CAB
(7152)
AUTONEUTRAL / AUTONEUTRAL
**K92A141 LIGHT / CRANK INHIBIT RELAY
18TN (1017 / 1019)
CH11_17
ECM
(6020)
START SHIFT SELECTOR

NEUTRAL K92#141
41 65 ENABLE (1852)
START 18TN RELAY
ECM STANDARD
(6020M) W/ GEN4
A5FA(+)
8 J1939 (+)
18YL
J1939
*K141 DRIVELINE
65 DATA LINK
18VT DISENGAGED
CH3_13 A5FA(-)
15 J1939 (-)
18GN
FUSE F8-F (1017)

BATTERY
A2 B2 A92BT
FEED #A14 A14P A14PE
18TN 13 BATTERY
CH3_01 6RD 8RD 12RD
10A
CH3_34
PANEL LIGHT FEED

(1002)
CLUSTER CONNECTOR
(1500)
A C
DIMR
OUT2 A62B A62BE
5 3 DIMMER INPUT
PANEL 18DKBL 18GY
LT
IGNITION RELAY#1
(1011 / 1013)
*K5C+_D CH3_05
18VT J1939
DATA LINK
*K5C-_D CH3_30 ALLISON
(A13FC)
18VT 3000 /4000 WT

W/ WHEELCHAIR
INTERLOCK
K5A128
J1939 (+) 28 18YL J1939
FUSE F4-C(1013)
DATA LINK
G4
CH3_16 H3 A92A163
K5A108 A13FC G3
J1939 (-) 8 12 IGNITION
18GN 12PK 18TN
10A
ENGINE / IP W/ AUTONEUTRAL
(1702) W/ RETARDER
WTEC GEN4
8
K92#163 A92#163
IGNITION 63 18YL 16TN
19
DIRECTION K92#134 A92#134 DIRECTION
SIGNAL 34 18YL 18TN 11
SIGNAL
BACK-UP GROUND ADAPTER

REVERSE K92#165 LAMP RELAY (1003)
65 18TN (1010)
WARNING
CH9_02 8
A92-GG
5 GROUND
18WH
W/ I6 ENGINE 1
A11-GE
XMSN CONTROL K92B103 12WH
MODULE 18YL
(7151) 21
CH11_01 *K92#103 A92#103 WHEELCHAIR
18YL 18TN LIFT INTERLOCK
(4906) LEFT SIDE DASH MTD
CH10_33 DUAL POST GND STUD
CH3_34 (1004)
1. # CIRCUIT A14 IS 4RD
* W/ V8 ENGINE ONLY
**W/ AUTONEUTRAL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 005
Figure 264 Transmission, Allison MD 3/4000 with I6 and with V8 Engine
264
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD / HD (WTEC)
NAVISTAR, INC. W/ I6 AND W/ V8 ENGINE
W/ V8 ENGINE ONLY
XMSN MODULE
(7150)
V8 ECM TRANSMISSION
XMSN MODULE IN CAB K125_A (6020M) BULKHEAD 4000
(7152) 18VT CH7_14 (7251)
I6 ECM
K47A125 K92A112 SENSOR
SPEEDOMETER 25 (6020M) 16
18TN 18PK POWER
CH7_11
W/ WTEC HD I6 / V8 K92#116 SIGNAL
15
XMSN MODULE 18LTBL RETURN
W/ WTEC MD (7150 / 7152)
K92A131
CH11_07 11 HIGH SIDE
18YL DRIVER 3
TRANSMISSION
K92#136 BULKHEAD 3000 K92#133 PRESS CONT
18OR 9
(7250M) 18YL SOLENOID 3
PRESS CONTROL CH11_07
K92#136 PRESS CONT
SOLENOID 1 36 4
18OR SOLENOID 1
(PCS1) TRANSMISSION I6 / V8
TORQUE
K92#151 BULKHEAD 3000 XMSN MODULE K92#137
12 CONVERTER
18WH (7250M) (7150 / 7152) 18WH
CLUTCH
CH11_07 CH11_07
SHIFT K92#151 SHIFT
51 10
SOLENOID 1 18WH SOLENOID 1
TRANSMISSION I6 / V8
K31#154 BULKHEAD 3000 XMSN MODULE K92#152 PRESS CONT
(7250M) (7150 / 7152) 18LTGN 5
18TN SOLENOID 2
CH11_07 CH11_07
K31#154
18TN
K92#155 PRESS CONT

2
TRANSMISSION 18WH SOLENOID 4
I6 / V8
BULKHEAD 3000
K92#111 XMSN MODULE
(7250M)
18OR (7150 / 7152)
CH11_07 K92A158 SIGNAL
CH11_07 19
18LTGN RETURN
HIGH SIDE
DRIVER 1 11 K92#111 HIGH SIDE
1
(HSD1) 18OR DRIVER 1
HIGH SIDE K92#171 HIGH SIDE
DRIVER 2 71 6
18YL DRIVER 2
(HSD2)
K92#171
TRANSMISSION
18YL
BULKHEAD 3000
K92#174 (7250M)
18LTBL CH11_07
K92#174 8 MAIN MOD

MAIN MOD 74
18LTBL
K92#176
18YL
TRANSMISSION
I6 / V8
K92#176 BULKHEAD 3000 K92#177 PRESSURE
XMSN MODULE 3
18YL (7250M) 18LTGN SWITCH 1
(7150 / 7152)
CH11_07
CH11_07
(7603)
A
59 18TN
HIGH
ENGINE SPEED
B SENSOR
ENGINE SPEED SE48#139
39
LOW 18OR
(7605:7608)
A
60 18YL
HIGH
OUTPUT SPEED
B SENSOR
40 18LTGN
LOW
RESISTANCE
RETARDER K92#156 MODULE OUT
MODULATION 56 (422)
18PK
REQUEST CH11_15
W/ RETARDER
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 006
Figure 265 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine
265
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE

(CONT.), P. 7

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD / HD (WTEC)
NAVISTAR, INC. W/ I6 AND W/ V8 ENGINE (CONT)
XMSN MODULE (7150)

XMSN MODULE IN CAB (7152)
RETARD *K92#115
15 A
SOLENOID 18WH RETARDER
SOLENOID
(7213)
B
HIGH SIDE
DRIVER 3 *K92A131 K92D131
31
(HSD 3) 18YL 18YL
TRANSMISSION
K92A131 BULKHEAD 4000 RESISTANCE
K92D158
18YL (7251) MODULE OUT
18LTGN
CH11_06 (422)
K92#131
18YL CH11_15
RETARD *K92#175 A B RETARDER

75
LAMP 18OR TEMP SENDER
(7211)
SIGNAL *K92A158 K92C158
58
RETURN 18LTGN 18LTGN (7615)
TRANS
K92A158 BULKHEAD 4000 A
18LTGN (7251)
CH11_06
K92A158
B
18LTGN
TURBINE
SPEED K92#180
80 RESISTANCE
HIGH 18OR
K92B112 MODULE OUT
TURBINE
K92#180 18PK (422)
SPEED SENSOR
18OR CH11_15
TRANS BULKHEAD 3000
TURBINE K92C120
20 (7250M)
SPEED 18LTBL
LOW K92B131
11 HSD 3
K92A120 18YL
18LTBL
WTEC MD K92B158 SIGNAL

19
W/ RETARDER 18LTGN RETURN
WTEC MD
W/ AUTONTRL TURBINE
13 SPEED HIGH
WTEC HD
STANDARD TURBINE
14
SPEED LOW
SENSOR K92A112 K92C112
POWER 12 16 SENSOR
18PK 18PK POWER
K92A112
18PK
K92A112 I6 / V8 XMSN K92#174
8 MAIN MOD
18PK TRANSMISSION MODULE 18LTBL
SIGNAL K92#116 BULKHEAD 4000 (7150 / 7152) K92#176
16 (7251) CH11_06 20 TRANS ID
RETURN 18LTBL CH11_06 18YL
K92#116 SIGNAL
15
18LTBL RETURN
PRESS CONT TRANSMISSION I6 / V8 XMSN MODULE
K92#133 K92#111
SOLENOID 3 33 BULKHEAD 4000 (7150 / 7152) 1 HSD1
18YL 18OR
(PCS 3) (7251) CH11_06 CH11_06
K92#133
9 PCS3
18YL
TORQUE TRANSMISSION I6 / V8 XMSN MODULE
K92#137 K92#171
CONVERTER 37 BULKHEAD 4000 (7150 / 7152) 6 HSD2
18WH 18YL
CLUTCH (7251) CH11_06 CH11_06
K92#137
12 TCC
PRESS CONT 18WH TRANSMISSION
K92#152 I6 / V8 XMSN MODULE K92#136
SOLENOID 2 BULKHEAD 4000
52 (7150 / 7152) 4 PCS1
(PCS 2) 18LTGN (7251) CH11_06 18OR
K92#152 CH11_06
5 PCS2
PRESS CONT 18LTGN TRANSMISSION I6 / V8 XMSN MODULE K92#151
SOLENOID 4 K92#155 BULKHEAD 4000 SHIFT
55 (7150 / 7152) 10
(PCS 4) 18WH (7251) CH11_06 18WH SOLENOID 1
CH11_06
K92#155
2 PCS4
18WH
TRANSMISSION I6 / V8 XMSN MODULE
PRESSURE K92#177 K31#154
77 BULKHEAD 4000 (7150 / 7152) 18 SUMP TEMP
SWITCH 1 18LTGN 18TN
(7251) CH11_06 CH11_06
K92#177 PRESSURE
3
18LTGN SWITCH 1
*W/ I6 ENGINE W/ RETADRDER ONLY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 266 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine (Cont.)
266
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8

CHAPTER 11
TRANSMISSION ALLISON MD (WTEC)
NAVISTAR, INC.
TCM BULKHEAD
TCU CONNECTOR CONNECTOR
(7150F2 (IN CAB)) (7250F)
K92#174
MAIN MOD 74 8 MAIN MOD
18LTBL
K92#111
HSD 1 11 1 HSD 1
18OR
PRESSURE CONT K92#155 2 PCS 4

55
SOLENOID 4 18WH
K92#177 PRESSURE
PRESSURE 77 3
18LTGN SWITCH 1
SWITCH 1
PRESSURE CONT K92#136 4 PCS 1

36
SOLENOID 1 18OR
PRESSURE CONT K92#152

52 5 PCS 2
SOLENOID 2 18LTGN
HSD 2 71 K92#171 6 HSD 2

18YL

33 9 PCS 3
SOLENOID 3 18YL
K92#151
SHIFT 51 10 SS 1
18WH
SOLENOID 1
K92#131
TCU CONN 11 HSD 3
18YL
(7150F/7150F2)
CH11_09 K92B131
18YL
TORQUE K92#137
CONVERTER 37 12 TCC
18WH
CLUTCH
K92#180 TURBINE
TCU CONN 18OR 13 SPEED HIGH
(7150F/7150F2)
K92A120 TURBINE
CH11_10 14
18LTBL SPEED LOW
K92#116
SIGNAL RETURN 16 15 SIGNAL
18LTBL RETURN
K92A112
SENSOR POWER 12 16 SENSOR
18PK POWER
ENGINE / IP
(1702)
41
K92A112 K92B112 A92#112 RESISTANCE
18PK 18TN 18TN
31 MODULE OUT
K92#156 A92#156 (422)CH11_15
56
18PK 18TN
K31#154
18TN
TCU CONN ANALOG

K92A158
(7150F/7150F2) 19 RETURN
18LTGN
CH11_09
K92#176
18YL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 008
Figure 267 Transmission, Allison MD (WTEC)
267
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A

CHAPTER 11
TRANSMISSION ALLISON MD (WTEC) (CONT)
NAVISTAR, INC.
BODY CONTROLLER J4
W/ AUTO NEUTRAL(13WUA)
TCU CONNECTOR (1601)
*K92A117 ENGINE / IP
(7150F / 7150F2(IN CAB)) 18TN (1702-25) AUTONEUTRAL RELAY OR
LCT COLUMN SHIFTER
@K92#117 A92#117 E3 IGNITION RELAY
18LTBL 18TN RD3
N/ AUTO NEUTRAL
*K92#117
B INPUT 10
INPUT 10 17 18TN
@K92#117
18LTBL
*K92A117 *K92#117
18TN 18TN
*K92#142 W/ AUTO NEUTRAL

18WH N/ AUTO NEUTRAL
INPUT 5 42 K92#142 E INPUT 5
18WH
K92#101
INPUT 6 1 A INPUT 6
18LTBL
K92#101 K92B101
18LTBL 18LTBL
ENGINE / IP
(1702-40)
K92C101
WHEEL CHAIR 18LTBL
INTERLOCK A92#101
(4906) CH10_33
18TN
OUTPUT 1 30 K92#130 G OUTPUT 1
18WH
INPUT 3 43 K92#143 D INPUT 3
18LTBL
VIW C
OUTPUT 3 45 K92#145 F OUTPUT 3 (7206F)
18OR
ENGINE / IP
(1702-6) COLUMN SHIFTER RLY
K92#145 A92#145 (1017) CH11_03
18OR 18TN AUTO NEUTRAL RLY
W/ RETARDER (1017) CH11_17
K92#103 K92A103
18YL 18YL INPUT
K92A103 SIGNAL
W/ AUTO C RETURN
NEUTRAL 18YL
RETARD REQUEST
INPUT SIGNAL K92#103 K92C103
3 SWITCH
RETURN 18YL 18YL
(423)CH11_15
INPUT
W/ RETARDER K92B103
A SIGNAL
18YL
RETURN
K92B103
K92#157 18YL
INPUT 12 57 C INPUT 12
18WH
OUTPUT 4 5 *K92#105 F OUTPUT 4
18TN
@K92#105
18OR
OUTPUT 6 64 K92#164
G OUTPUT 6
18LTBL
INPUT 9 62 K92#162
H INPUT 9
18YL VIW A
INPUT 7 61 *K92#161 B INPUT 7 (7205M)
18TN
@K92#161
18OR
@K92#124
18WH
*K92#124
OUTPUT 5 24 D OUTPUT 5
18TN ENGINE / IP
W/ AUTO
@K92#161 (1702)
NEUTRAL
18OR 39
*K92#161 A92#161 RETARD REQUEST SWITCH
W/ RETARDER 18TN 18TN (423) CH11_15
27
@K92#124 A92#124 RETARDER RELAY
* - N/ IN CAB 18WH 18TN (1019) CH11_15
@ - W/ IN CAB *K92#124
18TN
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61000T 31OCT07

AE08056617 08A
Figure 268 Transmission, Allison MD (WTEC)
268
11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD (WTEC)
NAVISTAR, INC. W/ ISM ENGINE (CONT)
TCU CONNECTOR
(7150F / 7150F2(IN CAB))
J1939 K5A128
(+) 28 J1939
18YL DATA LINK
K5A108 CH3_15 BATTERY
J1939 8
18GN
(-)
@K92#169
CLEAN
18GY
BATTERY FEED
GND 69
K92#169 (7104)
ECM
NEGATIVE
- +
18TN (9260-B)
B
K92#109 K92-G N92-G N14-G
GND 9
18GY 14TN 10WH 10WH
K92#110 A B A
K92A170 N92 N14BB N14AZ
BATTERY FEED 10
18PK 18TN 10RD 10RD 10RD
(10A)
K92#170 ECM
BATTERY FEED 70 18TN POSITIVE XMSN ECU
TCM BULKHEAD (9261-B) FEED FUSE
HSD 3 31 K92#131
18YL CONNECTOR (9255)
**K92#131 (7250F)
*K92B131
18YL CH11_08
18YL
B
K92B131 RETARDER
18YL SOLENOID
RETARD K92#115 (7213)
15
SOLENOID 18WH A
B
K92C131 RETARDER
18YL SOLENOID
RETARDER 18 K92#119 (7212)
ACCUM 18LTBL A
ANALOG 58 *K92A158
TCM BULKHEAD
RETURN 18LTGN
CONNECTOR
**K92#158 K92A158 (7250F)
18LTGN 18LTGN CH11_08
K92C158 RESISTANCE
18LTGN MODULE OUT
(422) CH11_15
K92B158 B
18LTGN
RETARDER
SOLENOID
K92#175
RETARD 75 A (7211)
LAMP 18OR
(7603M)
B
39
LOW 18OR ALLISON ENGINE
SPEED SENSOR
A
K48#159
ENGINE SPEED 59
18TN
HIGH
BACK-UP LAMP
REVERSE K92#165 RELAY
WARNING 65
18TN (1010) (7605M)
CH9_02,CH4_28
B
40
LOW 18LTGN
ALLISON OUTPUT
A SPEED SENSOR
OUTPUT SPEED 60 K47#160
HIGH 18YL * W/ AUTO NEUTRAL
** W/ RETARDER
@ W/ IN CAB XMSN
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 009
Figure 269 Transmission, Allison MD (WTEC) (ISM Engine)
269
11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD (WTEC)
NAVISTAR, INC. W/ ISM ENGINE (CONT)
TCU CONNECTOR
(7150F/7150F2(IN CAB))
K92A120 TCM BULKHEAD CONNECTOR

18LTBL (7250F) CH11_08
@K92#120 (7615M)
18LTBL
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
SPEED 80 18OR SENSOR
HIGH
K92#180 TCM BULKHEAD
18OR CONNECTOR
(7250F)
CH11_08
ENGINE / IP
(1702)
8
K92#163 A92#163
IGNITION 63
18TN 16TN
NEUTRAL 20
K92#141 A92#141 START RELAY
START 41
18TN 18TN (1010)CH5_04
19
DIRECTION K92#134 A92#134
34
SIGNAL 18TN 18TN
SHIFT SELECTOR
(1852)
DIRECTION
11
SIGNAL
FUSE F4-C
(1013)
A92A163 H3 G3 A13FC G4 IGNITION RELAY#1

IGNITION 12 (A13FC) (1011 / 1013)
18TN 12PK
10A CH3_05
A5FA(+)
J1939 (+) 8
18YL
J1939 DATA LINK
CH3_13
A5FA(-)
J1939 (-) 15
18GN
PANEL LIGHT FEED

DIMMER A62BE (1002 - C)
3
INPUT 18GY CH9_15
FUSE F8-F (1017)
B2 A2 BATTERY FEED
A92BT A14PE
BATTERY 13 A14P *A14 CH3_01
18TN 12RD 8RD 6RD CH3-34
10A
GROUND ADAPTER
(1003)
8
A92-GG
GROUND 5
18WH CH3-34
1 1. * CIRCUIT A14 IS 4RD
A11-GE
12WH
@ W/ GEN4 XMSN IN CAB

LEFT SIDE DASH MTD
DUAL POST GND STUD
(1004)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 010
Figure 270 Transmission, Allison MD (WTEC) (ISM Engine) (Cont.)
270
11.12. TRANSMISSION, EATON ULTRASHIFT (ISM EURO IV), P. 10A

CHAPTER 11
TRANSMISSION, EATON ULTRASHIFT
(ISM EURO IV)
NAVISTAR, INC.
EATON
GEN3 TCM
CONNECTOR
(7105)
ECM
K3BC(+)
10 (6000)
18DKBL
CH7_6A
ECM
11 K3BC(-)
(6000)
18GY
CH7_6A
ECM
3 K5V(+)
(6000)
18YL
CH7_6A
ECM
2 K5V(-) (6000)
18LTGN CH7_6A
START RELAY
K17-GC
4 (1010)
18WH
CH5_6
K13A FUSE F4-C
35 14PK (1013)
CH3_6
CRANK INHIBIT
K92E RELAY
20 18TN (1019)
CH11_18
CRANK INHIBIT
21 K92F RELAY
18TN (1019)
CH11_18
CRANK INHIBIT ULTRASHIFT
K92H
22 RELAY SELECTOR
18VT
ENGINE/IP (1019) (7905)
(1702) CH11_18
31
31 K92YB A92YB 31
18TN 18TN
41
28 K92(+) A92(+) 28
18YL 18YL
27
K92(-) A92(-) 27
27
18LT 18LT
39
K92AE A92AE
25 25
18TN 18TN
K17C
26 18PK
START RELAY
(1010)
K17B
32 CH5_6
18PK
K92DM D
33
16TN
AUTO/NEUTRAL
PARK BRAKE
(1814)
K92DL
19
16TN C
K17C A A
18 18PK
XMSN PTO
(7502)
K17B B B
34
18PK
U201462 CIRCUIT DIAGRAM, 42/43/44/73/74/75/76/85/8600,

92477E 10APR14 AE08056617 10A
Figure 271 Transmission, Eaton Ultrashift (ISM Euro IV)
271
11.13. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11

CHAPTER 11
NAVISTAR, INC.
EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE
EATON GEN3 TCM

CONN ENGINE / IP
(7105) (1702)
FUSE F8-F (1017)
9
K14AW A14A B2 A2 A14 BATTERY
38 A14PE A14P
BATTERY + 12RD 6RD FEED
12RD 12RD 8RD
30A CH3_01
FUSE F4-C (1013)

8 G4 IGNITION
K13D A13D H3 G3 A13FC
IGNITION 35 (A13FC) RELAY#1
14PK 16PK 12K
(1011 / 1013)
10A
CH3_05
A92YD EATON T HANDLE
16TN SHIFTER
25 (7900) CH11_12A
MEIIR K92E A92E
20
CONTACT 18LTBL 16TN
CRANK INHIBIT
27
K92H A92H RELAY
MEIIR + 22
18WH 16TN (1019)
CH11_18 PARK PAWL
26
K92F A92F ACTUATOR
MEIIR - 21
18LTGN 16TN (7901)
K92BL
INPUT 2 15 4
16TN
K92YL
INPUT 1 16 3
16TN
K92BK
COMMON 17 1
16TN
W/ EATON ULTRASHIFT
HV-PARK PAWL XMSN
K92RD
2
16TN
SHIFT
31 K92YB
CONTROL
18TN
POWER +
K92(+)
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K92(-) CH11_12
J1939 - 27
18GN
SHIFT K92AE
CONTROL 25
16TN
POWER -
11 K3AC(-) K3AA(-)
J1708 -
18GY 18GY J1708
DATA LINK
K3AC(+) K3AA(+) CH3_09
J1708 + 10
18DKBL 18DKBL
START
K17L
ENABLE 32
18PK
RELAY +
START ENABLE
START K17J RELAY
ENABLE 26
16PK (1017)
LATCH CH5_05
START 4 K17K
ENABLE 18PK
RELAY -
K11-GAM
GROUND 36
12WH
ENGINE BLOCK
LEFT SIDE GROUND
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 272 Eaton Autoshift Transmission W/ I6 Engine
272
11.14. EATON AUTOSHIFT TRANSMISSION, P. 12

CHAPTER 11
EATON AUTOSHIFT
NAVISTAR, INC.
XMSN MODULE(7150) / ALLISON 3 / 4000, 1 / 2000 (7206)

XMSN CONTROL MODULE (7151) / ALLISON 3 / 4000 VIW A, 1 / 2000 VIW C (7205M)
CH11_01,04
W/ ULTRASHIFT
AUTOSHIFT & PHOENIX
SHIFTER W/ CAT ENG
*K101_C
*K101_B
W/ I6, ISM, W/ I6, ISM, CAT ENGINE
18VT
18VT
CAT ENGINE
EATON GEN3 TCM

(7105) EATON GEN3 TCM
CH11_11,16 (7105)
CH11_11,16
EATON GEN 3
TCM CONNECTOR
(7105) CH11_16 EATON GEN3 TCM
(7105)
EATON GEN 3 CH11_26
TCM CONNECTOR
(7105)
W/ V8 ENGINE
CH11_26
K92(+)
K101_A
K92(-)
K98YL
K92YB
K92B
18TN
K98GN
K92AE
18TN
K92A
K92ER
18YL
18VT
18YL
18TN
18GN
K92J
18TN
16TN
18GN
18TN
W/ IBB ENGINE W/ IBB ENGINE
31 39 40 41
IP / ENGINE
(1702)
PANEL LIGHT FEED

(1002)
CLUSTER
CONNECTOR
(1500)
C A
DIMR
A62B OUT2
5
18DKBL PANEL
LT
A92(+)
A92(-)
18DKBL
A92YB
A92AE
A62P
18GN
18YL
16TN
16TN
C1 J3 F2 F1 B3
IGNITION GND1 J1939 - J1939 + VDASH
EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905) * W/ V8 ENGINE ONLY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 273 Eaton Autoshift Transmission
273
11.15. EATON AUTOSHIFT TRANSMISSION, P. 12A

CHAPTER 11
EATON AUTOSHIFT (CONT)
NAVISTAR, INC.
BODY
CONTROLLER J4
(1601)
PB POSITION
E8 UNLOCK SOLENOID
RD6 (LSD)
PANEL LIGHT FEED CLUSTER

(1002) CONNECTOR
(1500)
C A
EATON GEN3 TCM DIMR
CONN (7105) A62B OUT2
CH11_11 5
18DKBL PANEL
LT
GROUND
CONNECTOR
A62-GP
18DKBL
A92YE
A92YD
18WH
A62P
16TN
18TN
A B C D
PARK BACK BACK

PARK
LOCK LIGHT LIGHT
LOCK
IGNITION INPUT GND
EATON T-HANDLE
SHIFTER
(7900)
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61073L 07FEB08

AE08056617 12A
Figure 274 Eaton Autoshift Transmission
274
11.16. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE
NAVISTAR, INC.
IGNITION RELAY#1
TCU CONNECTOR (1011 / 1013)
(7150) ENGINE / IP CH3_05
FUSE F4-C (1013) VIW C
(1702-8) (7206 / 7206F)
H3 G3 G4
K92#163 A92#163 A13FC
IGNITION 63 (A13FC)
18TN 16TN 12PK
K92#101 10A
INPUT 6 1 A INPUT 6
18LTBL
INPUT 10 17 K92#117 B INPUT 10
18TN
K92#130
18WH
K92#142
INPUT 5 42 E INPUT 5
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
OUPUT 3 45 K92#145 F OUPUT 3
18OR
INPUT
INPUT K92#103 K92A103 SIGNAL
3 C
SIGNAL 18YL 18YL RETURN
RETURN
VIW C
K92C103 RETARD REQUEST SWITCH (7205 / 7205M)
18YL (423) CH11_15
INPUT
K92B103
A SIGNAL
18YL
RETURN
K92#105
5 F OUTPUT 4
OUTPUT 4 18OR
OUTPUT 5 K92#124
24 D OUTPUT 5
18TN
K92#157 C
INPUT 12 57 INPUT 12
18WH
K92#161
INPUT 7 61 B INPUT 7
18TN
ENGINE / IP
(1702-39)
K92#161 A92#161 RETARD REQUEST SWITCH
18TN 18TN (423) CH11_15
K92#162 W/ RETARDER
INPUT 9 62 H INPUT 9
18YL
K92#164
18LTBL
ECM TRANSMISSION
K92#125 CONNECTOR CLEAN POWER TRANS ECU
SPEEDO ECM
25 (6013) (7104F) FEED FUSE
METER 18TN POSITIVE
CH7_01 (9255)
A (9261-A)
K92#170 K92A170 N92 N14BB B A N14AZ
BATTERY + 70
18PK 14RD 10RD 10RD 10RD
10A
K92#110 BATTERY
BATTERY + 10 ECM
18PK
NEGATIVE
B
K92-G (9260-A)
K92#109 N92-G N14-G
GROUND 9
18GY 14WH 12WH 10WH - +
K92#169
GROUND 69
18TN TCM BULKHEAD CONNECTOR
(7250)
ACTUATOR
SUPPLY K92#111 ACTUATOR SUPPLY
11 1
VOLTAGE 1 18OR VOLTAGE 1
OIL LEVEL K92#112
12 16 OIL LEVEL
SENSOR PWR 18TN SENSOR PWR
OIL LEVEL K92#116
16 OIL LEVEL
SENSOR 15
18LTBL SENSOR RETURN
RETURN
K5A128 K92#180 TURBINE SPEED
J1939 + 28 J1939 13
18YL 18TN HIGH
DATALINK
K5A108 CH3_17 TCU K92#120
J1939 - 8 CONNECTOR 14 TURBINE SPEED
18GN 18LTBL LOW
(7150)
CH11_14 K92#131
11 HSD 3
18YL
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 275 Transmission Allison MD (WTEC) W/ Cat Engine
275
11.17. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14

DIAGRAM 11
TRANSMISSION ALLISON MD W/ CAT ENGINE (CONT)
NAVISTAR, INC.
TCM BULKHEAD CONNECTOR

TCU CONNECTOR
(7250)
(7150 / 7151(IN CAB))
PRESS CONT
PCS3 33 K92#133 9
SOLENOID 3
18YL
PCS1 36 K92#136 4 PRESS CONT
18OR SOLENOID 1
TCC 37 K92#137 12 TORQUE CLUTCH
18TN CONVERTER
SS1 51 K92#151 10 SHIFT
18WH SOLENOID 1
18LTGN SOLENOID 2
SUMP TEMP 54 K92#154 18 SUMP TEMP
18TN
18TN SOLENOID 4
HSD2 71 K92#171 6 HSD2
18TN
MAIN MOD 74 K92#174 8 MAIN MOD
18TN
TRANS ID 76 K92#176 20 TRANS ID
18YL
PRESSURE
PS1 77 K92#177 3
SWITCH 1
18TN *K92#158
18LTGN
SIGNAL **K92#158 K92A158 SIGNAL
58 19
RETURN 18LTGN RETARDER 18LTGN RETURN
TEMP
SENSOR
RETARD K92#175 (7211) K92B158
75
TEMP 18OR A B 18LTGN
**K92#131 K92A131
HSD3 31 11 HSD3
18YL 18YL
*K92#131 (7250)
K92D131
K92C131
18YL CH11_13
18YL
18YL
K92#165 BACK-UP LAMP RELAY

REVERSE
65 (1010)
WARNING 18TN
CH9_02
B B
RETARDER RETARDER
START RELAY SOLENOID
NEUTRAL K92#141 ACCUM
41 (1010) (7213)
START 18TN SOLENOID
CH5_04 (7212)
A A
RETARDER K92#119
19
ACCUM 18LTBL
RETARD K92#115
15
SOLENOID 18WH (7605)
B
OUTPUT 40 K47#140 ALLISON
SPEED LOW 18LTGN OUTPUT
OUTPUT A SPEED
SPEED K47#160 SENSOR
60 (7603)
HIGH 18YL
B
ENGINE 39 K48#139 ALLISON
SPEED LOW 18OR ENGINE
ENGINE A SPEED
59 K92#159 SENSOR
SPEED
18TN
HIGH
(7615)
B
TURBINE 20 **K92#120 ALLISON
SPEED LOW 18DKBL TURBINE
TURBINE A SPEED
SPEED **K92#180 SENSOR
80
HIGH 18TN
*K92#120 * - W/ ALLISON GEN4

18LTBL 3000 / 3500 XMSN
(7250)
** - W/ ALLISON GEN4
*K92#180 CH11_13
4000 W/ RETARDER
18TN
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 276 Transmission Allison MD (WTEC) W/ Cat Engine
276
11.18. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION

HARD WIRED EFFECTS, P. 15

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION RETARDER CONTROLS WIRING
NAVISTAR, INC. W/ MD XMSN HARD WIRED EFFECTS
IP / ENGINE
RESISTANCE
(1702)
MODULE OUT
(422)
I6 / V8
A 26 XMSN MODULE
A92#158 K92D158
18TN 18LTGN (7150 / 7152)
RESISTANCE C CH11_07
MODULE
B K92C158 CAT / ISM / IBB
18LTGN TCU CONNECTOR
(7150/7151) /
(7150F/7150F2) / (7150)
A92#156
A92#112
CH11_09, 24, 28
18TN
18TN
CAT / ISM
RESISTANCE
A92#156 TCU CONNECTOR
MODULE IN A B D C 18TN (7150/7151) /
(421) (7150F / 7150F2)
CH11_08, 24
XMSN BULKHEAD 3000

A92RF
A92RE
A92RH
A92RJ
18TN
18TN
18TN
18TN
(7250M)
K92B112
18TN
K92C112 SENSOR
16 POWER
18PK
XMSN MODULE
(7150)
CAT / ISM XMSN MODULE IN CAB
TCU CONNECTOR W/ IBB (7152)
3 (7150 / 7151)/ ENGINE
2 (7150F / 7150F2) 41
K92B112 K92A112
CH11_08, 24 12 OIL LEVEL
18PK 18PK
31 SENSOR PWR
RETARDER K92#156
1 56 RMR INPUT
OUTPUT 18PK
5
SWITCH
(424) CAT / ISM TCU CONN / IBB
RETARD
4 6 K92C103 XMSN MODULE
REQUEST
SWITCH 18YL (7150 / 7151) /
(423) (7150F/7150F2) / (7150)
21 CH11_08A, 13, 27
A92#103 K92D103
I6 / V8 XMSN MODULE
18TN 18YL
1 2 (7150 / 7152)
A92#161
CH11_04
39
18TN
A92#161 K92#161
I6 / V8 / IBB XMSN MODULE
18TN 18OR
(7150 / 7152 / 7150)
CH11_04, 27
27 I6 / V8 XMSN MODULE
K92#124 (7150 / 7152)
18WH CH11_04
CAT / ISM
TCU CONNECTOR
(7150 / 7151)/
A92#124
(7150F / 7150F2) RETARDER

18TN
CH11_08A, 13 RELAY
(1019)
RIGHT BANK OPTIONAL 87A

30
WARNING LIGHTS A92RK H2 J1
(1510) 18TN
CH8_14
87
FUSE F5-D (1014)
IGNITION
RELAY#3 G4 H4 A92RA G1 A92#124 CAT / ISM / IBB
(A13FA)
(1012 / 1014) 18TN 18TN ENGINE
CH3_05 10A 85 86 TCU CONNECTOR
(7150 / 7151) /
J2
(7150F / 7150F2) /
A92RB (7150)
18TN CH11_08A,24,27
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 015
Figure 277 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects
277
11.19. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM
ENGINE, P. 16

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSION
NAVISTAR, INC. W/ CAT AND W/ ISM ENGINE
*K14AF
EATON GEN3 12RD
TCM CONNECTOR BATTERY #K14D B
(7105) FEED MEGA FUSE 12RD XMSN FUSE
(1001) *(8103)
30A #(6713)
A
BATTERY + K14A
38
12RD
K14AA K14A
FREEDOMLINE XMSN 12RD 12RD
MAIN CONNECTION
(7104) K14AB
12RD
K13A AUX POWER RELAY
14PK (1873)
W/ LECTRASHIFT CH10_25
ENGINE / IP ACCOMODATION
(1702)
FUSE F4-C (1013)
8 IGNITION
H3 G3 G4
K13A A13D A13FC RELAY#1
IGNITION 35 (A13FC)
14PK 14PK 12PK (1011 / 1013)
25 10A CH3_05
MEIIR @K92E A92E

20
CONTACT 18TN 16TN
CRANK INHIBIT
27
@K92H A92H RELAY
MEIIR + 22 18TN (1019)
16TN
CH11_18
26
@K92F A92F
MEIIR - 21 18TN 16TN
K3BC(+) K3BA(+)
J1708 + 10
18DKBL 18DKBL
J1708 DATA LINK
CH3_09
K3BC(-) K3BA(-)
J1708 - 11
18GY 18GY
K5V(-)
J1939 - 2
18GN J1939 RESISTOR
(7110)
K5V(+) CH3_15,17,37
J1939 + 3 18YL
START RELAY
START ENABLE K17-GC
4 (1010)
RELAY - 18WH
CH5_06
K92(-)
J1939 - 27
18GN
K92(+)
J1939 + 28 18YL
SHIFT CONTROL K92AE

25 EATON AUTOSHIFT 3
POWER - 18TN
ULTRASHIFT SELECTOR
(7905)
SHIFT CONTROL 31 K92YB
CH11_12
POWER + 18TN
SHIFT CONTROL @K92A

16 18TN
MANUAL NEUTRAL
SHIFT CONTROL @K92B

17
COMMON NEUTRAL 18TN
START ENABLE K17C START RELAY

26
LATCH 18PK (1010),CH5_06
* W/ CAT ENGINE
K17B START RELAY # W/ ISM ENGINE
START ENABLE 32
18PK (1010),CH5_04,06 @ N/ ISM EPA-99
RELAY +
K11-GE & ACERT C13 RHD
BATTERY - 36 12WH ENGINE LEFT
(GROUND)
SIDE GROUND
(6340)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 016
Figure 278 Eaton Auto and Ultrashift Gen 3 Transmission W/ Cat and W/ ISM Engine
278
11.20. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17

CHAPTER 11
ALLISON TRANSMISSION 3 / 4000 GEN 4
NAVISTAR, INC. W/ AUTONEUTRAL
BODY CONTROLLER J4
(1601)
IGNITION
AUTONEUTRAL RELAY#2
RELAY E3 A92#117
(1012 / 1014)
RD3 (LSD) 18TN
W/ XMSN SHIFT CH3_05
CONTROLLER
ALLISON WTEC
TCM W/ AUTONEUTRAL
(A13FB)
(7150 / 7152) K92#117 ENGINE / IP
18TN (1702)
25
K92A117 K92#117
INPUT 10 17 18TN 18TN FUSE F5-J (1014)
K92#142 A1 C1
INPUT 5 42 A13FB D1
G2
18TN 12PK
10A
A92J
18TN
TCU CONN A92JA
(7150F/7150F2) %K92#145
18TN
CH11_08A 18OR
TCU CONN
(7150 / 7152) K92#145 85
CH11_04 18OR 6 86 J2
G1
K92#145 A92#145
OUTPUT 3 45
18OR 18TN
*K92#145 AUTONEUTRAL
TCU CONN
18OR RELAY
(7150)
87 (1017)
CH11_27
20 G2
NEUTRAL K92#141 A92#141 A17S J1 A92BC
41
START 18TN 18TN 18PK H2 18TN
87A 30
XMSN MODULE K92A141
ECM (7150) 18TN
(6020) CH11_05
W/ I6 OR V8
15 ENGINE
START K17B A17B
ENABLE 65 18PK 18PK
RELAY
W/ I6 OR V8
ENGINE
AUTONEUTRAL
LIGHT RELAY
START RELAY (1019)
87A (1010)
30 CH5_03 A17R J4
START RELAY START
A17 18PK
(1010) RELAY 86 85 G3
18PK C3 (1010) A17R A92-GJ
CH5_03
A17QR 18PK 18WH
CH5_04
87 18PK
GROUND CRANK INHIBIT A4
ADAPTER RELAY W/ CAT ENGINE
87
(1003) (1019) A17T
J3
C4 18PK A92APA H4
5 86 85
A17-GRI 18TN
18WH A3 30
87A
E
AUTONEUTRAL D
W/ IBB ENGINE
RIGHT BANK
OPTIONAL
WARNING LIGHTS A92-GR
(1510) 18WH
9
A92-GN
18WH
1
A11-GE
12WH
LEFT SIDE DASH MTD % FOR ISM ENGINE
DUAL POST GND STUD * FOR IBB ENGINE
(1004)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 017
Figure 279 Allison Transmission 3/4000 Gen 4 With Auto Neutral
279
11.21. EATON ULTRASHIFT GEN 3 / MERITOR G MANUAL TRANSMISSION, P. 18

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT GEN 3 / MERITOR G MANUAL
NAVISTAR, INC. TRANSMISSION
ISM
EPA-98 ECM K97F EATON ULTRASHIFT GEN 3 TRANSMISSION
(6014) 18VT
CH7_05A
ENGINE
SENSOR
INTERFACE K13A
(6033) 18PK
CH7_20
CAT ECM ENGINE / IP
(6013) K97F (1702)
CH7_01 18VT
ISM 2007 ECM 37

K97FA K97F A97UA
(6000)
18VT 18VT 16PL
CH7_04
I6 ECM IGNITION
K97VA
(6020M) RELAY #1
18VT
CH7_08 (1011 / 1013)
24
IBB EIM K97F A97V CH3_05
(6020) 18VT 18PL
CH7_16
W/ ISM 2007 ENGINE CRANK INHIBIT W/ CAT ENGINE
W/ IBB ENGINE
(A13FC)
& EURO IV ISM ENGINE RELAY
(1019) W/ CUMMINS ENGINE
EATON GEN3 TCM
K92E W/ ULTRASHIFT
(7105)
CH11_6A 18TN
FUSE F4-D (1013)
EATON GEN3 TCM 87A 30
(7105) K92E C3 A97AA H4 G4
16TN B4 16PL
25 10A
MEIIR K92E A92E A4
20 87
CONTACT 18LTBL 16TN FUSE F1-A
27 (1010)
A3 KEY
K92H A92H F1 E1
MEIIR + 22 16TN A97AA A13F SWITCH
18WH
85 16PL 18PK (1100)
K92H 86 C4 5A CH3_05
16TN
IGNITION
A13FN
RELAY#1
18PK
(1011/1013)
CH3_05
26 W/ I6 ENGINE
K92F A92F
MEIIR - 21 W/ ULTRASHIFT
18LTGN 16TN
K92F
W/ IBB 16TN
EATON GEN3 TCM W/ ISM 2007 ENGINE
(7105) K92F & EURO IV ISM ENGINE
CH11_6A 18TN
EATON GEN3 TCM
K92H
(7105)
18TN
CH11_6A
MERITOR G - MANUAL TRANSMISSION
MERITOR G POWER
(7111)
ENGINE / IP
FUSE F4-C (1013)
(1702-8) IGNITION
K13A A13A H3 G3 G4 RELAY#1
IGNITION A A13FC (A13FC)
16PK 16PK 12K (1011 / 1013)
10A CH3_05
GROUND B K11-G
16WH
W/ 2007 I6 ENGINE
K11-GX
16WH
ENGINE LEFT
SIDE GROUND
W/ ISM,IBB, C11-13
(6303)
2007 ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED CIRCUIT 92E,92F,F 92477E
92H & EURO IV NOTE 59974G 06SEP06 AE08056617 018
Figure 280 Eaton Ultrashift Gen 3 / Meritor G Manual Transmission
280
11.22. EATON HYBRID TRANSMISSION, P. 19

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION
NAVISTAR, INC.
EATON GEN3 TCM CONN ENGINE / IP

(7909) (1702)
25 CRANK INHIBIT
K92E A92E
MEIIR CONTACT 20 18LTBL
RELAY(1019)
16TN
CH7_08
8
IGNITION K13D A13D FUSE F4-C (1013)
35
14PK 14PK CH3_06
21
START ENABLE K17J A17J
26 16PK START
LATCH 16PK
ENABLE
19 A17K RELAY
START ENABLE - K17K (1017) AUTOSHIFT
4 18PK
18PK CH5_05 SELECTOR
20
START ENABLE + 32 K17L A17L (7905)
18PK 18PK
31
K92YB A92YB
SHIFTER PWR 31 C1
16TN 16TN
41
K92(+) A92(+)
SHIFTER CAN+ 28 F1
18YL 18YL
40
K92(-) A92(-)
SHIFTER CAN- 27 F2
18GN 18GN
39
K92AE A92AE
SHIFTER GND 25 J3
16TN 16TN
A62P
ECM B3
18DKBL
(6020M)
K3AB(-)
10
18GY
K3AB(+)
25
18DKBL
PANEL LIGHT
BUSS BAR (1002-C)
DIAGNOSTIC
35 CONN
K3AC(+) K3AG(+) K3AA(+) A3AA(+)
J1587+ 10 (1650)
18DKBL 18DKBL 18DKBL 18DKBL
36 J1708
K3AC(-) K3AG(-) K3AA(-) A3AA(-)
J1587- 11 DATALINK
18GY 18GY 18GY 18GY (1660/1661)
CH3_09
K3G(+)
18DKBL HCM (7910) K5BE(-)
K3G(-) CH11_20 18GN HCM
18GY K5BE(+) (7910)CH11_20
18YL
K5E(-) K5EA(-)
J1939- 2
18GN 18GN
CH3_16
K5E(+) K5EA(+)
J1939+ 3
18YL 18YL
HYBRID POWER & GND ECM NEGATIVE

BATTERY
(7104A) (9260)
B B
K11-GAM N92-G N14-GA
GND 36
12WH 10WH 10WH - +
ECM POSITIVE
TRANSMISSION ECU
(9520-A)
A (9255)
K14AW N92A N14BB N14AZ
+12V BATT 38
12RD 10RD 10RD 10RD
B A
30A
U00JWA1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 60728N 16MAY07 AE08056617 019
Figure 281 Eaton Hybrid Transmission
281

DIAGRAM 11
NAVISTAR, INC. EATON HYBRID TRANSMISSION (CONT)
ECA
(9755) HYBRID POWER & GND
(7108B)
K92YA
IGNITION H CH11_21 B
16TN
K92-GB N92-GB N14-GB
EATON CAN- B
K98D(-) 10WH 10WH 10WH - +
18GN
EATON ENGINE HCM NEGATIVE
K98D(+) SPEED SENSOR (9269-A)
EATON CAN+ A (7606M) 12V BATTERIES
18YL
1
K47(+)
SPEED + F
16WH
2 ECM POSITIVE
G K47(-) (9266)
SPEED -
16BK
A B
N92B N14AW BA N14BE
10RD 10RD 10RD
30A
TRANSMISSION ECU
(9756) FEED FUSE (9256)
C A 30A
K14AX N14AX B A N14BF
N14AX
+12V 1C 10RD
12RD 10RD 10RD
K92-GD
GND 1B
12WH BATT
HCM (7910) KEY SWITCH

(1100)
K92-GC ENGINE / IP OFF
GND 36 S IGN ACC
12WH (1702)
K92B
+12V BATT 38 A B D C
12RD
5
K17 A17
CRANK REQUEST 20 18PK 18PK
K3G(+) A98B(+)
J1587+ 10 18DKBL 18YL (1701)
CH11_19 DIAGNOSTIC
A98B(-) CH11_23
K3G(-) CONN
J1587- 11 18GN
18GY (1650)
25
K98C(+) K98(+) A98(+) A98A(+)
EATON CAN+ 28 18YL 18YL
H
18YL 18YL
K98C(-) 26
K98(-) A98(-) A98A(-)
EATON CAN- 27 18GN J
18GN 18GN 18GN
K17FA 14
A17F
CRANK LATCH 26
16PK 16PK
42
4 K17A A17A
CRANK RELAY - 16WH 16WH CRANKING
RELAY R2
(1019)
27 A17B J4
K17B
CRANK RELAY + 32 16PK
18PK
86 85 G3
IGNITION 9
K13B A13B (1014)
35
12PK 12PK CH3_07
K5BE(+) G4
J1939+ 3
18YL 87
CH11_19 TO START
K5BE(-) J3
2 A17E RELAY
J1939- 18GN
16PK (1010)
SER-LIGHT 23 K98D CH11_21 30 CH5_05
18BK 87A
IGNITION
DASH CONN
FUSE F5-L (1014) RELAY #3
(1700)
A17D B3 A3 A13FA (1012 / 1014)
HOOD SWITCH 16RD 12PK CH3_08
44 10A
(8805) A104CB BODY
M104CB
18DKBL 18DKBL CONTROLLER
43 (1602-F11)
B A M104CC A9/104
CH3_28
18DKBL 18GY
U00JWA1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

282

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.
HCM
(7911)
SER-BAT-PLUS N98E
17
18BK
TRANSMISSION /
18BK
N98D
N98F
SER-BAT-MINUS 31 CHASSIS BATTERY FEED
18BK
(9920) CH3_01
N98G
SER-IGN 25 18BK HCM DIAG A
B C (9921) K98D
A D
B 18BK
CH11_20
A14NE
N92YA K92YA
12RD
ECA-IGN 13
18TN 18TN
IP / CTR CHAS
(1701 / 1701F)
10A
46 A2
N92HB A92HB A14F B2
COOL PMP RETN 4
18TN 18TN 12RD
G1 G2 FUSE F8-E
H2
(1017)
60 85 BATTERY FEED
N92HA* A92HA* 87A
18TN 18TN CH3_01
87
COOLANT PUMP
RELAY
45
A14PD
N92HA** A92HA** (1019-R1)
10RD
COOLANT PUMP 32 30
18TN 18TN 86
J1 A92HG
CH11-23
14TN
67 25A A4
N92HD A92HD A14G B4
HEAT-FAN-RETN 37
12TN 12TN A1 12RD
A2 B2 FUSE F8-H
85 (1017)
87A BATTERY FEED
87 HEAT CH3_01
EXCHANGER
70 FAN RELAY
N92HC A92HC
A14PE
HEAT-EX-FAN 35 (1019-R3)
12RD
12TN 12TN 30
86
C2 C1 A92HH
14TN CH11-23
A92HF A14H B2 10A A2
47 18TN 16PK
N92HE A92HE 2 4 FUSE F8-F
PEC FAN 26 3
18TN 18TN (1017)
85
76 87A
A92AB
16TN 87
PEC FAN RELAY
(1873)
APG ENABLE 28 30
86
FUSE F6-C
5 1 A92HJ
(1015) CH11-23
J2 12TN
A2 B2
A14KB **A14K **A14W BATTERY
12RD 8RD 6RD FEED
N92AB 10A
CH3_01
18TN
5 1 CH3_34
N92AA 86
30
18TN
APG ENABLE RELAY
(9739)
* AIR BRAKES 87
** HYDRAULIC BRAKES
87A N92AE
85
18TN
2 4 N92AF
18TN
N92AG
HYBRID APG
18TN
(9738)
GROUND ADAPTER N10-GL CH11_23A
(8809) 18WH
N92AD-G N10-GM
18WH 18WH
B
N10-GK N10-GN
16WH 18WH
U00JWA1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

283

CHAPTER 11
EATON HYBRID TRANSMISSION
(CONT)
NAVISTAR, INC.
HV INVERTER
HIGH VOLTAGE
B DC -
A DC +
18 AWG 1 INTERLOCK
2 INTERLOCK
3 PHASE HV CABLE
GROUND STRAP
(9753A) (9761)
ELECTRIC DRIVE MOTOR
N92TA
1 50 TM
18TN
N92TB
2 38 TM_GND
18TN
(9753)
5 AWG
5 AWG
N92RA
1 53 REZ_S3
18TN
N92RB
2 52 REZ_S2
18TN
N92RC
3 54 REZ_S1
18TN
N92RD
4 51 REZ_S4
18TN
N92RE
5 55 REZ_MINUS
18TN
N92RF
6 56 REZ_PLUS
18TN
N92RZ
48
18TN
PEC
HIGH (9751) 49
VOLTAGE
N98HV(+)
CAN HIGH 1 14 HV_BAT_CAN_HIGH
A DC + 18YL
N98HV(-)
CAN LOW 2 28 HV_BAT_CAN_LOW
B DC - 18GN
N92PA
BCU (+) 6 16 VB_V
18 AWG 1 INTERLOCK 18TN
N92PB
PRECHG + 17 18TN 29 PRECHG_PLUS
2 INTERLOCK
N92PC
MAIN(+) + 9 18TN 30 MAIN_PLUS_PLUS
HIGH N92PD
MAIN(-) + 13 18TN 31 MAIN_MINUS_PLUS
VOLTAGE
N92PE
14 AWG A DC + BCU (-) 7 18TN 34 GND_BC
N92PF
MAIN(+) - 11 35 MAIN_PLUS_MINUS
14 AWG B DC - 18TN
DC-DC
CONV N92PG
MAIN(-) - 15 36 MAIN_MINUS_MINUS
CH11_23 18TN
18 AWG 1 INTERLOCK
N92PH
PRECHG - 19 37 PRECHG_MINUS
18TN
18 AWG 2 INTERLOCK
N92PJ
RELAY OFF 5 18TN 43 RELAY_OFF
N92DE
HV RELAY (+) 3 HCM
18TN
(7911)
N92DC
HV RELAY (-) 4 CH11_23
18TN
CHASSIS / IP
N92HJ
BATTERY FAN (+) 12 (1701)
12TN
CH11_23
N11-GHE N11-GHG
BATTERY FAN (-) 14
12WH 12WH
DASH GND STUD
(9717E)
U00JWA1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

284

DIAGRAM 11
NAVISTAR, INC. EATON HYBRID TRANSMISSION (CONT)
N92HJ HV INVERTER
PEC 12TN (9761)
(9751)
N92DE
CH11_22
18TN N11-GHA
47 RELAY_OFF_GND
18WH
N92DC
18TN N11-GHB
1 G1
*DC-DC CONVERTER 18WH
HIGH VOLTAGE
N11-GHC
2 G2
A 14 AWG 18WH
B 14 AWG 15 ENABLE
PEC
CH11_22
1 18 AWG
N98(+)
13 EATON_CAN_PLUS
18YL
2 18 AWG
BATTERIES N98(-)
27 EATON_CAN_MINUS
18GN
+ -
C
N98A(-)
18GN
BUS
CUBE TERMINATING
FUSE 150A 120
RESISTOR
OHMS
(9759)
N14HA A
12V+ N98A(+)
2RD
18YL
N10-GHH
12V- 2WH
N98K(-)
(9752)
18GN APG
N11-GHF
4 18WH (9738)
CH11_23A
N98K(+)
1 18YL
3 N98B(-) 44
A98B(-)
18GN 18GN
43 CH11_20
N98B(+) A98B(+)
HCM 18YL
18YL
(7911)
66 A92HJ
N92DA 12TN
DC-DC THERM 11 18TN
49 A92HH
N92HH CH11_21
N92DB 14TN 14TN
DC-DC FDBK 19 18TN
48 A92HG
N92HG
14TN 14TN
HV RELAY - 5
CTR CHAS / IP
HV RELAY + 33 (1701F / 1701)
N92DF
INV ENABLE 2
18TN
N11-GHD
14WH
HEAT A
DASH GND STUD
EXCHANGER N11-GHG (9717E)
(9760) 12WH
N11-GHJ
B
14WH
N11-GHK N11-GHH
2
14WH 12WH
COOLANT
3 N92HT
PUMP
12TN
(9758)
N92HS
4 * W/ EPTO VERSION ONLY
12TN
U00JWA1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

285
11.27. EATON HYBRID TRANSMISSION, P. 23A

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.
HYBRID APG
LOW VOLTAGE
CONN #1
LOW VOLTAGE
(9738)
CONN #2
BUS N98K(+)
4 EATON CAN HIGH
TERMINATING 18YL UNIT
RESISTOR 1 16 AWG
IDENTIFIER 1
(9759) N98K(-) 5 EATON CAN LOW
CH11_23 18GN
UNIT
N92AE IDENTIFIER 2 2
1 APG ENABLE
18TN
APG ENABLE
RELAY N92AF UNIT
2 APG ENABLE 3
(9739) 18TN IDENTIFIER 3
CH11_21
N92AG
3 APG ENABLE
18TN GROUND 4
N10-GL VEHICLE
18WH 6 CHASSIS GROUND
GROUND 5
ADAPTER N10-GM VEHICLE
18WH 7
(8809) CHASSIS GROUND
CH11_21
N10-GN VEHICLE 6
8
18WH CHASSIS GROUND
POWER PANEL
(120V AC)
AC VOLTAGE
POWER ELECTRONIC
120V AC CARRIER
NEUTRAL 1 1 1 NEUTRAL 1
12 AWG HVDC
120V AC HVDC (+) 1 10 AWG 1 HVDC (+)

12 AWG
120V AC INTERLOCK 2 18 AWG 2 INTERLOCK

12 AWG
120V AC INTERLOCK 3 18 AWG 3 INTERLOCK

4 4 PHASE 1
PHASE 1 12 AWG
120V AC HVDC (-) 4 10 AWG 4 HVDC (-)

PHASE 2 5 5 PHASE 2
12 AWG
GROUND
PHASE 3 120V AC 5 18 AWG 5 GROUND
6 6 PHASE 3 (SHIELD) (SHIELD)
12 AWG
CHASSIS CHASSIS
120V AC
GROUND E E GROUND
12 AWG
(SHIELD) (SHIELD)
CHASSIS
GFCI GROUND
GROUND STUD
ON / OFF
SWITCH
CHASSIS
GROUND
GROUND
STUD
LOW VOLTAGE
CONN #3
OUTLET PANEL
ON SIGNAL 1 16 AWG 1 ON SIGNAL
OUTLET CHASSIS
2 16 AWG 2
PANEL GROUND
GROUND
310698 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61996P 04JUN09 AE08056617 23A
286
11.28. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE
NAVISTAR, INC.
TCU CONNECTOR
XMSN IN CAB (7151) VIW C (7205)
K92#105
18TN
25 K92#125 K92A125 ECM CONNECTOR

18TN 18TN (6010) CH7_01
TRANSMISSION
TRANS ECU
CLEAN POWER ECM FEED FUSE
(7104F) POSITIVE (9255)
A (9261-A)
K92#170 K92A170 N92 N14BB B A N14AZ
BATTERY + 70
18TN 14RD 10RD 10RD 10RD
10A
K92#110 BATTERY
BATTERY + 10 ECM
18PK
NEGATIVE
B (9260-A)
K92#109 K92-G N92-G N14-G
GROUND 9
18GY 14WH 12WH 10WH - +
K92#169
GROUND 69
18TN
RESISTANCE MODULE OUT TCM BULKHEAD CONNECTOR

*K92B112
(422) CH11_15 (7250)
18TN
ACTUATOR
SUPPLY *K92#112 *K92A112 16 ACTUATOR SUPPLY
12
VOLTAGE 1 18TN 18TN VOLTAGE 1
*K92#158
18LTGN
RESISTANCE MODULE OUT *K92C158

(422) CH11_15 18LTGN
SIGNAL *K92#158 *K92A158

58 19 SIGNAL RETURN
RETURN 18LTGN 18LTGN
RETARDER
TEMP
SENSOR
(7211)
RETARD *K92#175 *K92B158

75
TEMP 18OR A B 18LTGN
ENGINE / IP
(1702)
27
*K92#124 *A92#124 RETARDER RELAY
24
18TN 18TN (1019) CH11_15
BODY CONTROLLER J4
(1601)
25
K92#117 AUTO NEUTRAL
17 A92#117 E3 RELAY
18TN 18TN
RD3
6
K92#145 A92#145 COLUMN SHIFTER RELAY
45 18OR 18TN (1017) CH11_03
31
K92#156 A92#156 RESISTANCE MODULE OUT
56
18TN 18TN (422) CH11_15
7
K92#165 A92#165 BACK-UP LAMP RELAY
65
18TN 18TN (1010) CH9_02, CH4_28
8 FUSE F4-C (1013) IGN RELAY#1

K92#163 A92#163 G4 (1011 / 1013)
63 A13FC (A13FC)
18TN 18TN 12PK CH3_05
H3 10A G3
* W/ RETARDER
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 287 Transmission Allison MD (WTEC) with Cat Engine
287
11.29. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25

CHAPTER 11
FREEDOMLINE XMSN W/ CAT AND W/ ISM ENGINE
NAVISTAR, INC.
FREEDOMLINE XMSN
MAIN CONNECTION
(7104) ENGINE/IP
(1702)
FUSE F4-C(1013) IGN RELAY#1

8 G4
K13A A13A H3 G3 A13FC (1011 / 1013)
A (A13FC)
16PK 16PK 12PK CH3_05
10A
FUSE F5-M(1014)
6 B4 A4
K71-G A71 IGNITION RELAY# 3
F (A13FA) (1012/1014) CH3_05
16WH 160R
10A
19
K17-GC A17K START RELAY
C
16WH 18PK (1010) CH5_06
K14AA
B 12RD
TRANMISSION FUSE
(8103) CH11_16
G K14AB
12RD
K3BC(+) K3BA(+)
H DIAGNOSTIC CONN
16DKBL 18DKBL
(1650)
J1708 DATALINK
K3BC(-) K3BA(-) (1660/1661) CH3_09
J
16GY 18GY
K10-GHA ENGINE BLOCK GROUND

D
12WH
K10-GHB
E 12WH ENGINE BLOCK GROUND
300344 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61000T 31OCT07

AE08056617 025
Figure 288 Freedomline Transmission with Cat and ISM Engine
288
11.30. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE,
P. 26

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSION
NAVISTAR, INC. W/ IBB ENGINE
EATON GEN3 TCM

CONN
(7105) XMSN FUSE
(8103)
K14A
BATTERY + 38 A
12RD
K14D
B
12RD
BATTERY FEED
MEGA FUSE
(1001)
ENGINE / IP
(1702)
FUSE F4-C (1013)
8 G3 G4 IGNITION
K13A A13D H3
35 A13FC (A13FC)
IGNITION 14PK RELAY#1
14PK 12PK
(1011 / 1013)
10A
25 CH3_05
K92E A92E
MEIIR 20 16TN 16TN
CONTACT
27 CRANK INHIBIT
K92H A92H
MEIIR + 22 18TN 16TN RELAY
(1019)
26 CH11_18
K92F A92F
MEIIR - 21 16TN
18TN
SHIFT
31 K92ER
CONTROL
18TN
POWER +
K98YL
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K98GN
27 CH11_12
J1939 - 18GN
K92J
SHIFT 25
18TN
CONTROL
POWER - K92B
17
18TN
16 K92A
18TN
K3BC(-) K3BA(-)
J1708 - 11
18GY 18GY J1708
DATA LINK
K3BA(+) CH3_09
K3BC(+)
J1708 + 10 18DKBL
18DKBL
ENGINE / IP
(1702)
START
ENABLE 32 20
K17B A17L
RELAY + 18PK
18PK
START 21 A17J
26 K17C START ENABLE
ENABLE 16PK RELAY (1017)
16PK
LATCH CH5_06
19
START K17-GC A17K
ENABLE 4 18PK 18PK
RELAY -
K10-GE LOCATED AT LEFT SIDE
GROUND 36
12WH ENGINE BLOCK GROUND
(6314)
K5V(-)
J1939 - 2
18GN J1939
DATA LINK
K5V(+) CH3_33
J1939 + 3
18YL
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 289 Eaton Auto and Ultrashift Gen 3 Transmission with IBB Engine
289
11.31. TRANSMISSION ALLISON WITH IBB ENGINE, P. 27

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON W/ IBB ENGINE
NAVISTAR, INC.
BODY CONTROLLER J4
TCU CONNECTOR (1601)
ENGINE / IP
(7150)
(1702-25)
AUTONEUTRAL RLY OR
**K92#117 **K92#117 A92#117
INPUT 10 17 E3 LCT COLUMN SHFT
18TN 18TN 18TN IGN RLY RD3
*K92117
18TN B INPUT 10
K92#142
18WH
INPUT 5 K92#142
42 18WH E INPUT 5
INPUT 6 1 K92#101 A INPUT 6

18LTBL
OUTPUT 1 30 K92#130 G OUTPUT 1
18WH
INPUT 3 43 K92#143 D INPUT 3
18 LTBL
VIW C
45 *K92#145 F OUTPUT 3
OUTPUT 3 (7206)
18OR
ENGINE / IP
(1702-6) AUTO NEUTRAL
**K92#145 A92#145 RLY (1017)
18OR 18TN CH11_17
**K92#123
23 H
18LTBL
INPUT
INPUT SIGNAL **K92#105 K92A103
3 18YL C SIGNAL
RETURN 18YL
RETURN
*K92#103 K92A103
18YL 18YL
K92C103
18YL RETARD REQUEST SWITCH
**K92#161 (423) CH11_15
18TN
VIW A
K92B103 (7205)
18YL
INPUT
K92B103 A SIGNAL
18YL RETURN
INPUT 7 *K92#161
61 B INPUT 7
18TN
K92#157 INPUT 12
INPUT 12 57 C
18WH
5 K92#105 OUTPUT 4
OUTPUT 4 F
18TN
OUTPUT 6 K92#164
64 G OUTPUT 6
18LTBL
INPUT 9 K92#162 H INPUT 9
62
18YL
22 K92#122
OUTPUT 5 E OUTPUT 5
18YL
*K92#124
24 D
18TN
ENGINE / IP
(1702-27)
**K92#124 A92#124 RETARDER RLY
18TN 18TN (1019) CH11_15
K92#125 EIM CONNECTOR 4

SPEEDOMETER 25 10 (6021)
18TN
K5B128
J1939(+) 28 J1939
18YL
DATA LINK
J1939(-) 8 K5B108 CH3_33
18GN
* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN

** W/ ALLISON GEN4 XMSN W/ RETARDER
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 290 Transmission Allison with IBB Engine
290

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON W/ IBB ENGINE (CONT)
NAVISTAR, INC.
TCU CONNECTOR
(7150) BATTERY
CLEAN
BATTERY FEED
(7104)
GND 69
K92#169
ECM
NEGATIVE
- +
18TN
B (9260-B)
K92#109 K92-G N92-G N14-G
GND 9
18GY 14WH 10WH 10WH
K92#110 K92A170 A B A
BATTERY FEED N92 N14BB N14AZ
10 14RD
18PK 10RD 10RD 10RD
(10A)
K92#170 ECM
BATTERY FEED 70 POSITIVE XMSN ECU
18TN
(9261-B) FEED FUSE
*K92#131 (9255)
HSD 3 TCM BULKHEAD
31
18YL CONNECTOR
**K92#131 (7250)
K92A131
18YL CH11_29
18YL
B
K92B131 RETARDER
RETARD 18YL SOLENOID
SOLENOID K92#115 (7213)
15
18WH A
B
K92C131 RETARDER
18YL ACCUMULATOR
SOLENOID
RETARDER K92#119
19 (7212)
ACCUM 18LTBL A
*K92#158
ANALOG 58 TCM BULKHEAD
18LTGN
RETURN CONNECTOR
**K92#158 (7250)
K92A158
18LTGN CH11_29
18LTGN
K92C158 RESISTANCE
18LTGN MODULE OUT
(422) CH11_15
K92B158 B
18LTGN
RETARDER
TEMP
SOLENOID
RETARD K92#175
75 A (7211)
LAMP 18OR
(7603)
B
LOW 39
18OR ALLISON ENGINE
SPEED SENSOR
A
HIGH 59
18TN
BACK-UP LAMP
REVERSE K92#165 RELAY
WARNING 65
18TN (1010) (7605)
CH9_02,CH4_28
B
K47#140
OUTPUT SPEED 40
18LTGN
LOW ALLISON OUTPUT
A SPEED SENSOR
K47#160
OUTPUT SPEED
60 18YL
HIGH

300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 028
291

CHAPTER 11
NAVISTAR, INC.
TCU CONNECTOR TCM BULKHEAD

(7150) CONNECTOR
(7250)
K92#111
HSD 1 11 1
18OR
PRESSURE CONT
K92#155
SOLENOID 4 55 2
18TN
PRESSURE K92#177
77 3
SWITCH 1 18LTGN
SOLENOID 1 36 18OR 4
K92#152
PRESSURE CONT 52 18LTGN 5
SOLENOID 2
K92#171
HSD 2 71 6
18TN
K92#174
MAIN MOD 74 8
18TN
33 9
SOLENOID 3 18YL
K92#151
SHIFT 51 10
18WH
SOLENOID 1
TCU CONNECTOR K92#131
11
(7150) 18YL
CH11_28 K92A131
18YL
*K92#112
SENSOR POWER 12 18TN 16
**K92#112 K92A112
18TN 18TN
**K92B112
18TN
ENGINE / IP
(1702)
41
A92#112 RESISTANCE
18TN MODULE OUT
RETARDER K92#156 31 (422)
A92#156
MODULATION 56 18TN CH11_15
18TN
REQUEST
K92#116
SIGNAL RETURN 16 18LTBL 15
TORQUE K92#137
CONVERTER 37 18TN 12
CLUTCH K92#154
TRANS ID 54 18
18TN
SUMP TEMP 76 K92#176
20
18YL
K92#158
19
TCU CONNECTOR 18LTGN
(7150) CH11_28 K92A158
18LTGN
K92#120
14
TCU CONNECTOR 18LTBL
(7150) CH11_30 K92#180
13
18TN

300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056617 029
292

CHAPTER 11
NAVISTAR, INC.
TCU CONNECTOR
(7150)
K92#120 TCM BULKHEAD CONNECTOR

18LTBL (7250) CH11_29
(7615)
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
80 18OR SENSOR
SPEED
HIGH
K92#180 TCM BULKHEAD
18TN CONNECTOR
(7250)
CH11_29
ENGINE / IP
(1702)
FUSE F4-C (1013) IGNITION
8 H3 G3 G4 RELAY#1
IGNITION K92#163 A92#163 A13FC
63 (A13FC) (1011 / 1013)
18TN 16TN 12PK
20 10A CH3_05
NEUTRAL K92#141 A92#141 START RELAY
41
START 18TN 18TN (1010)CH5_04
19
K92#134 A92#134
DIRECTION 34
18TN 18TN
SIGNAL
SHIFT SELECTOR
(1852A)
DIRECTION
11
SIGNAL
A5FA(+)
J1939 (+) 8
18YL
J1939 DATA LINK
CH3_13
A5FA(-)
J1939 (-) 15
18GN
CLUSTER
CONNECTOR PANEL LIGHT
(1500) FEED
(1002)
DIMR A
OUT2 A62B
5
PANEL 18DKBL
LT C
DIMMER A62BE
3 18GY
INPUT
FUSE F8-F (1017)
B2 A2 BATTERY FEED
A92BT A14PE
BATTERY 13 A14P *A14 CH3_01
18TN 12RD 8RD 6RD CH3_34
10A
FUSE F4-C(1013)
A92A163 H3 G3 A13FC G4 IGNITION RELAY#1
IGNITION 12 (A13FC) (1011 / 1013)
18TN 12PK
10A CH3_05
GROUND ADAPTER
(1003) CH3_34
1. CIRCUIT A14 IS 4RD
8
A92-GG
GROUND 5
18WH
1
A11-GE
12WH
LEFT SIDE DASH MTD

DUAL POST GND STUD
(1004)
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

293
11.35. EATON ULTRASHIFT PLUS TRANSMISSION W/IBB ENGINE, P. 31

DIAGRAM 11
EATON ULTRASHIFT PLUS TRANSMISSION
W/IBB ENGINE
NAVISTAR, INC.
ULTRASHIFT PLUS TCM

CONN
(7105) XMSN FUSE
(8103)
K14A
BATTERY + 38 12RD A
BATTERY FEED K14D

B
MEGA FUSE 12RD
(1001)
ENGINE / IP
(1702)
FUSE F4-C (1013)
8 G4 IGNITION
K13A A13D H3 G3
35 A13FC (A13FC)
IGNITION 14PK RELAY#1
14PK 12PK
(1011 / 1013)
10A
25 CH3_05
S92DN W92DN
REMOTE 24 REM THROTTLE RELAY
18TN 18TN
THROTTLE (1019) CH7_24
AUTO-NEUTRAL
9 IP / DCM
V92DL V92DL SWITCH
AUTO 19 (1800)
16TN 16TN (1814)
NEUTRAL+
12 C7
AUTO V92DM V92DM B92DL C D
33
NEUTRAL- 16TN 16TN
16TN
C8
SHIFT
31 K92ER
CONTROL
18TN B92DM
POWER +
16TN
K98YL
J1939 + 28
18YL
EATON ULTRASHIFT PLUS
SELECTOR
K98GN (7905)
J1939 - 27 18GN CH11_12
SHIFT K92J
CONTROL 25
18TN
POWER -
K3BC(-) K3BA(-)
J1708 - 11 18GY
18GY J1708 DATA LINK
CH3_09
K3BC(+) K3BA(+)
J1708 + 10
18DKBL 18DKBL
ENGINE / IP
(1702)
START 20 A17L
K17B
ENABLE 32 18PK
18PK
RELAY +
21 START ENABLE RELAY

START A17J
26 K17C (1017)
ENABLE 16PK
16PK CH5_06
LATCH
19
START K17-GC A17K
ENABLE 4 18PK 18PK
RELAY -
K10-GE LOCATED AT LEFT SIDE
GROUND 36
12WH ENGINE BLOCK GROUND
(6314)
K5V(-)
J1939 - 2
18GN J1939
DATA LINK
K5V(+) CH3_33
J1939 + 3
18YL
A A
V92DP
PTO OUT 18 XMSN PTO
18TN
(7502)
B B
V92DR
PTO RETURN 34
18TN
U00OND1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 64616G 26OCT09 AE08056617 031
Figure 294 Eaton Ultrashift Plus Transmission W/IBB Engine
294
11.36. EATON ULTRASHIFT PLUS TRANSMISSION W/IBB ENGINE, P. 31

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT PLUS TRANSMISSION
NAVISTAR, INC. W/IBB ENGINE
EATON ULTRASHIFT PLUS TRANSMISSION - ECA POWER
BATTERY FEED
MEGA FUSE
(1002)
ECA
(7501)
V14L
A
50A
10RD ECA FUSE
(8104)
V14K
ECA + C B
10RD
V11-G
ECA - B 10WH
ENGINE
BLOCK GROUND
(6314)
EATON ULTRASHIFT PLUS TRANSMISSION - HILL START AID
ADVANCE ABS W/HSA

& W/SS ADVANCE ABS W/HSA
& W/RH-HDD
W94AA
16GY
IP/CENTER
ABS#3 CHASSIS HILL START AID
(1402) V94AA (1701) (9625)
16GY
61 1
V94AA Z94AA
HSA 2
16GY 16GY
V94AB Z94AB
3
HSA_CMN 16GY 16GY
70 2
V94AC V94AB
16GY 16GY
IP/FWD
W94AC W94AB CHASSIS
16GY 16GY (1700)
70
V94SK
16GY
ADVANCE ABS W/HSA
& W/RH-HDD
IP/CENTER
CHASSIS
ADVANCE ABS W/HSA
(1701)
& W/SS
69
W94SK
16GY
U00OND1 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 64616G 26OCT09

AE08056617 032
Figure 295 Eaton Ultrashift Plus Transmission W/IBB Engine
295
AIR CONDITIONING (CHAPTER 12)

12.1. AIR CONDITIONING, P. 1

DIAGRAM 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING
NAVISTAR, INC.
HVAC CONTROL
(1200)
FUSE F1-B
(1010) BATTERY
A75D F2 E2 A14JA A14J *A14 FEED
BATTERY A2 CH3_01
18LTGN 12RD 8RD 6RD
5A CH3_34
FUSE F4-L
(1013) IGN RELAY#1
A73A A13FC
SW IGN A1 (A13FC) (1011 / 1013)
18LTGN B3 12PK
A3 G4 CH3_05
10A
A28A CLUSTER
18TN (1500) CH8_05
A74-G
GROUND B6
18WH
A11-GS
12WH
LEFT SIDE DASH

MOUNTED DUAL POST
GROUND PLATE
(1005)
REAR TURNS
CLUSTER CONNECTOR
PANEL ADAPTER
(1500)
(1625)
J
DIMR OUT1 A62
4
PANEL LT 18DKBL
K BODY CONTROLLER J3
A62DA (1600)
PANEL DIM I/P A12
18DKBL
A77 A/C REQUEST

A/C REQUEST OUTPUT A4 A2 DIN2
20LTGN
A/C
A75C
DIAGNOSTICS A9 A3 DIAGNOSTICS
20LTGN
DIN3
FUSE F4-M
(1013)
IGN RELAY#1 IGN SWITCH
A13
(1011 / 1013) (A13FC) A16 INPUT
B4 18PK
CH3_05 G4 A4 10A DIN5
*CH3_34
CIRCUIT A14 IS 4RD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 296 Air Conditioning
296
12.2. AIR CONDITIONING, P. 2

DIAGRAM 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING (CONT)
NAVISTAR, INC.
HVAC CONTROL W/ BEHR

(1200) HVAC RECIRC
MOTOR
(4017)
A74D A
RECIRC MOTOR + B1 18LTGN
F
A74E
RECIRC MOTOR - B2
18LTGN
HVAC UNIT
(1210B) MODE
ACTUATOR
A B
MODE DOOR A74
B9
MOTOR + 18LTGN
B A
MODE DOOR A74A
B10 18LTGN
MOTOR -
TEMP
ACTUATOR
C B
A74B
TEMP SEN B11
18LTGN
MOTOR 1 +
D A
B12 A74C
TEMP SEN
18LTGN
MOTOR -
LPM
F B
A75A
BLOWER FAN CNTRL A11 3
18LTGN
BODY
CONTROLLER J3 A13
(1600) CH12_01 18PK
FUSE F4-M
IGN RELAY # 1 (1013) H D
A75B
(1011 / 1013) (A13FC) 1
A4 B4 18LTGN
CH3_05 G4 10A
G C
A75-G
2
12WH
A11-GKJ
6WH

(4081)
FUSE F6-A (1015)

BATTERY E A
*A14 A14J A14JE B4 A4 A75 4
FEED
6RD 8RD 12RD 12LTGN
CH3_01 30A
CH3_35 A B
CH3_35
1. * CIRCUIT A14 IS 4RD BLOWER
MOTOR
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 297 Air Conditioning (Cont.)
297
12.3. AIR CONDITIONING, P. 2A

DIAGRAM 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING (CONT)
NAVISTAR, INC.
HVAC CONTROL W/ BERGSTROM HVAC UNIT RECIRC MOTOR

(1200) #(1210) (4017)
*(1210A)
RECIRC A74D A
MOTOR + B1 18LTGN
E
RECIRC F F
A74E
MOTOR - B2
18LTGN
MODE
ACTUATOR
A B
MODE DOOR A74
B9
MOTOR + 18LTGN
B A
MODE DOOR A74A
B10 18LTGN
MOTOR -
TEMP
ACTUATOR
C B
TEMP SEN A74B
MOTOR + B11
18LTGN
D A
TEMP SEN A74C
MOTOR - B12
18LTGN
BODY CONTROLLER J3
(1600)
J
A/C A77D
ACCUMULATOR B5
20LTGN
G
INLET A75E
B13
SENSOR AIN6 20LTGN FREEZE
THERMISTOR
ZERO VOLT REFERENCE
(1620)
D H
A75ZVR A75ZVRA
18GY 18GY
#A75ZVRB
18GY
K
*A75ZVRB
18LTGN
A
A9Z BODY
E3 ZVR CONTROLLER J5 HVAC LPM
18GY LPM
(1600) (1220)
BLOWER 4
A75A
FAN A11 4
18LTGN
CNTRL
5
A11-GKJ A75-G 5
6WH 12WH
LEFT SIDE
GROUND STUD
FUSE F6-A
(4081)
(1015)
BATTERY 6
A14 A14J A14JE B4 A4 A75
FEED 6
4RD 8RD 12RD 12LTGN
CH3_02A
30A
CH3_35 A B
* N/CT-610 BLOWER
# W/CT-610 MOTOR
310820 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 298 Air Conditioning (Cont.)
298
12.4. HVAC SYSTEM, P. 3
CHAPTER 12
HVAC SYSTEM
NAVISTAR, INC.
B
W/ CAT ENGINE **K9AB
18GY
ZERO VOLT
* W/ A/C & N/ XMSN OIL TEMP GAUGE OR
REFERENCE
AIR RESTRICTION
(6702)
A ** W/ A/C & W/ XMSN OIL TEMP GAUGE OR
AIR RESTRICTION
(6201) **K9AA ENGINE / IP

16GY (1702)
A/C PRESSURE
TRANSDUCER A 2
*K9AA A9E A9AA
E5 ZVR BODY
18GY 20GY 18GY
CONTROLLER J5
B 3 +5V (1602)
K6DB A6A OUTPUT
E6
18GY 20GY SSOUT
C A/C PRESSURE BODY

4 CONTROLLER J3
K77B A77B
B12 TRANSDUCER (1600)
18LTGN 20LTGN SIGNAL
AIN13
W/ ISM & IBB ENGINE B

**K9AAA * W/ A/C & N/ XMSN OIL TEMP GAUGE OR
18GY ZERO VOLT
AIR RESTRICTION
REFERENCE
** W/ A/C & W/ XMSN OIL TEMP GAUGE OR
(6702)
AIR RESTRICTION
A
(6201) ENGINE / IP
**K9AA
16GY (1702)
A/C PRESSURE
TRANSDUCER 1 2
*K9AA A9E A9AA BODY
E5 ZVR
18GY 20GY 18GY CONTROLLER J5
(1602)
2 +5V
3
K6DB A6A OUTPUT
E6
18GY 20GY SSOUT
A/C PRESSURE BODY

3 4
K77B A77B TRANSDUCER CONTROLLER J3
B12 SIGNAL
18LTGN 20LTGN (1600)
AIN13
K77B1
18LTGN
ENGINE / IP
W/ I6 ENGINE (8602) (1702)
BODY
C 4 A/C PRESSURE
K77B A77B CONTROLLER J3
A/C PRESSURE B12 TRANSDUCER (1600)
18LTGN 20LTGN
TRANSDUCER SIGNAL
B 3 +5V
K6A A6A
E6 OUTPUT BODY
18GY 20GY
SSOUT CONTROLLER J5
(1602)
2
A9E A9AA
E5 ZVR
20GY 18GY
J
K9E
18GY ZERO VOLT
A L REFERENCE
K9A (6747)
18GY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED CIRCUIT K77B1 & F 92477E
EURO IV NOTE 59974G 31AUG06

AE08056618 003
Figure 299 HVAC System
299
12.5. HVAC SYSTEM (CONT.), P. 4
CHAPTER 12
HVAC SYSTEM (CONT)
NAVISTAR, INC.
GROUND ADAPTER
(6704A) GND ADAPTER
CAT ENGINE W/ AC (6701)
B
A C K77-G
16WH
K10-GB
K77-G
C
10WH
16WH
K77-G
16WH
A
K10-GA
12WH
K10-GA
10WH
K10-G
12WH
ENGINE LEFT SIDE GND ADAPTER
HARNESS GROUND STUD (6704M)
GROUND (6340) W/ EURO IV ISM ENGINE
(LOCATED AT LEFT W/ I6 ENGINE
SIDE ENGINE B
BLOCK GROUND) K77-G
18WH
W/ IBB ENGINE W/ ISM 2007 & EURO IV ISM ENGINE C
A K10-GB
14WH
FREON
COMPRESSOR
(6200) B ENGINE LEFT SIDE
GROUND STUD BODY CONTROLLER J1
K77A (1603)
16LTGN
W/ I6 ENGINE
A/C
K77 A77A
C COMPRESSOR
16LTGN 16LTGN
10A1
W/ IBB / CAT / ISM 2007 ENGINE / IP
& EURO IV ISM ENGINE (1702-10)
A/C ACCUMULATOR
THERMISTOR OUTLET
(4019) N/ CT-610
BODY CONTROLLER J3
(1600)
A
A/C ACCUMULATOR
A77E
B13 OUTLET SENSOR
20LTGN AIN14
A9AB A/C ACCUMULATOR

B
20GY B5 INLET SENSOR
AIN6
A/C ACCUMULATOR
THERMISTOR INLET
(4018)
A77D
20LTGN
A ZERO VOLT
REFERENCE
(1620)
D
A9AC A9F
B
20GY 20GY
BODY CONTROLLER J5
(1602)
A
A9Z
ZVR E3
18GY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED CIRCUIT K10-G G 92477E
AND EURO IV NOTE 59974G 13SEP06 AE08056618 004
Figure 300 HVAC System (Cont.)
300
12.6. HVAC SYSTEM, P. 5

DIAGRAM 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEM (CONT)
NAVISTAR, INC.
W/ V8 ENGINE
A/C CLUTCH 2
(6407M)
K77G_B
A
16VT
K77A_A
B
16VT
A/C CLUTCH 1
(6406M)
ENGINE LEFT SIDE
GROUND STUD
K77G_A K11-GCA
A 16VT 10VT BODY CONTROLLER J1
(1603)
ENGINE / IP
(1702-10)
A/C
K77A_C K77A_B A77A COMPRESSOR
B C
16VT 16VT 16LTGN 10A1
ENGINE / IP
A/C (FREON) (1702)
PRESSURE BODY CONTROLLER J5
(8602)
TRANSDUCER (1602)
A 2
K9 A9E A9AA
E5 ZVR
20VT 20GY 18GY
B 3 +5V
K6 A6A
E6 OUTPUT
20VT 20GY
C 4 SSOUT
K77
20VT
BODY CONTROLLER J3
(1600)
A/C PRESSURE
A77B TRANSDUCER
B12 SIGNAL
20LTGN
AIN13
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 301 HVAC System (Cont.)
301
12.7. AUTOTHERM SYSTEM, P. 6

DIAGRAM 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUTOTHERM SYSTEM
NAVISTAR, INC.
HVAC CONTROL HEAD

(1200)
FUSE F4-L (1013)

IGN RELAY#1 A73A
A13FC
(1011/1013) (A13FC) A1
12PK 18LTGN
CH3_05 G4
A3
10A
B3
HVAC
(1210)
18LTGN
A73A
A75B
H
18LTGN
10 9 P4
K1
87A 30
BATTERY 87
86
P6
1
85
REFERENCE AUTOTHERM WIRING
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 302 Autotherm System
302
CONNECTOR BODY COMPOSITES (CHAPTER 13)

13.1. CONNECTOR BODY COMPOSITES (1J / 2J / 71), P. 1

DIAGRAM 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
AWARE (1J)
(LOCATED ON MODULE BRACKET)
CAV CIRCUIT GAUGE COLOR TERMINAL

1 A14A 16 RD 1680205C1
7 6 2 PLUG - - 0453133C1
3 A13AA 16 PK 1680205C1
4 A6VDC 18 GY 1680205C1
CONNECTOR 3623758C1
BODY LOCK 1689428C1 5 AOUT1 18 WH 1680205C1
6 PLUG - - 0453133C1
* MUTUALLY EXCLUSIVE 7 PLUG - - 0453133C1

8 PLUG - - 0453133C1
9 A5H(+) 18 YL 1680205C1
12 1
10 A5H(-) 18 GN 1680205C1
11* A9V 18 GY 1680205C1
11* A9VA 18 GY 1680205C1
12 A11-GL 18 WH 1680205C1
AWARE (2J) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED ON MODULE BRACKET) 1 A3H(+) 18 DK BL 1680205C1
2 A3H(-) 18 GY 1680205C1
3 PLUG - - 0453133C1
4 AA2 18 GY 1680205C1
7 6 5 AA4 18 GY 1680205C1
CONNECTOR 1689427C1 6 AA6 18 GY 1680205C1
BODY LOCK 1689428C1 7 AA5 18 GY 1680205C1
8 AA3 18 GY 1680205C1
9 AA1 18 GY 1680205C1
10 A11-GM 18 WH 1680205C1
11 PLUG - - 0453133C1
12 1 12 PLUG - - 0453133C1
LEFT TAIL LIGHT (71)

(LOCATED AT REAR END OF LEFT FRAME RAIL)
A S71C 14 LTBL 1661200C1
B S68C 14 BN 1661200C1
C S57B 14 LTGN 1661200C1
D - - - -
D C E S10-GC 14 WH 1661200C1
E B CONNECTOR 1661200C1 F - - - -
F A
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 303 Connector Body Composites (1J / 2J / 71)
303
13.2. CONNECTOR BODY COMPOSITES (72 / 254F / 254M / 345 / 400), P. 2

CHAPTER 13
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
RIGHT TAIL LIGHT (72)

(LOCATED AT REAR END OF RIGHT FRAME RAIL) MIRROR SWITCH CONN (254F)
(LOCATED IN INSTRUMENT
PANEL LEFT SIDE)
E B4 A4
C
CONNECTOR 1661375C2
B B1 A1
BODY LOCK 1661376C1
A
CONNECTOR 3662108C1

A1 A62D 20 DKBL 3662109C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A2 A78L 20 RD 3662109C1
A S71C 14 LTBL 2033816C1 0589391C1
A3 A78K 20 LTGN 3662109C1
B S68C 14 BN 2033816C1 0589391C1
A4 A78-GD 20 WH 3662109C1
C S57B 14 LTGN 2033816C1 0589391C1
B1 A78A 20 LTGN 3662109C1
D PLUG - - 0587579C1 -
B2 A78D 20 LTGN 3662109C1
E S10-GC 14 WH 2033816C1 0589391C1
B3 A78C 20 LTGN 3662109C1
B4 A78F 20 LTGN 3662109C1
MIRROR SWITCH CONN (254M)

(LOCATED IN INSTRUMENT PANEL CONNECT TO ROOF HARNESS (345)
BEHIND CENTER PANEL) (LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)
B
B1 A1 A
CONNECTOR 1661260C1
BODY LOCK 1661264C1
A D58A 18 BK 1661262C1
B4 A4
B D58-GA 18 WH 1661262C1
CONNECTOR 3510243C1

A1 A62D 20 DKBL 3535805C1
A2 A78L 20 RD 3535805C1
A3 A78K 20 LTGN 3535805C1
A* A57AB 16 OR 3535303C1 3535424C1
A4 A78-GD 20 WH 3535805C1
A* A57A 16 OR 3535303C1 3535424C1
B1 A78A 20 LTGN 3535805C1
A* A57E 16 LT GN 3535303C1 3535424C1
B2 A78D 20 LTGN 3535805C1
B* A57D 16 OR 3535303C1 3535424C1
B3 A78C 20 LTGN 3535805C1
B* A57D 16 LT GN 3535303C1 3535424C1
B4 A78F 20 LTGN 3535805C1
C A57BC 16 LTGN 3535303C1 3535424C1
D A57R 16 LT GN 3535303C1 3535424C1
TURN SIGNAL ADAPTER (400)
E* A56E 16 YL 3535303C1 3535424C1
(LOCATED ON MODULE BRACKET)
E* A56A 16 OR 3535303C1 3535424C1
M F* A56D 16 OR 3535303C1 3535424C1
L
K
F* A56D 16 YL 3535303C1 3535424C1
J
G A56BC 16 YL 3535303C1 3535424C1
H
G
H A56R 16 YL 3535303C1 3535424C1
F J A71A 16 OR 3535303C1 3535424C1
E
D
K* A71BA 16 OR 3535303C1 3535424C1
C
K* A71A 16 OR 3535303C1 3535424C1
B
A L* A67H 18 GY 3535303C1 3535424C1
L* A71N 16 OR 3535303C1 3535424C1
L*@ A71N 18 OR 3535303C1 3535424C1
CONNECTOR 3543733C1 L* A71P 18 OR 3535303C1 3535424C1

BODY LOCK 3543732C1 M A71D 18 OR 3535303C1 3535424C1
* MUTUALLY EXCLUSIVE
@ W/ RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED CAV L*@, 7600 TOE 70658Y
TITLE DESCRIPTION. 59974G 15SEP06 AE08056619 002
Figure 304 Connector Body Composites (72 / 254F / 254M / 345 / 400)
304
13.3. CONNECTOR BODY COMPOSITES (421 / 422 / 422F / 423 / 424 / 425), P. 3

DIAGRAM 13
NAVISTAR, INC.
RESISTANCE MODULE IN (421) RESISTANCE MODULE OUT (422)

(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL CENTER)
A C
B B
C A
D
CONNECTOR 3519221C91
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A92RE 18 TN 0587578C1 3517771C1 A A92#158 18 TN 0587576C1 3517771C1
B A92RF 18 TN 0587578C1 3517771C1 B A92#156 18 TN 0587576C1 3517771C1
C A92RH 18 TN 0587578C1 3517771C1 C A92#112 18 TN 0587576C1 3517771C1
D A92RJ 18 TN 0587578C1 3517771C1
LCT T HANDLE SHIFTER (422F) RETARD REQUEST SWITCH (423)

(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL CENTER)
A
6
B
C 2 5
D
1 4
CONNECTOR 3540756C1
BODY LOCK 3540758C1 CONNECTOR 1673743C1

A A92A163 16 TN 1661875C1 1661872C1
1 A92#161 18 TN 1661224C1
B A92D 18 TN 1661875C1 3568570C1
2 A92#103 18 TN 1661224C1
C A92#142 18 TN 1661875C1 3568570C1
4 - - - -
D* A92#103 18 TN 1661875C1 3568570C1
5 - - - -
6 - - - -
RETARDER OUTPUT SWITCH (424) FELSTED SHIFTER PARK BRAKE (425)

3 6
C
B
2 A
1 4
CONNECTOR 1667741C1
CONNECTOR 1687783C1 BODY LOCK 1667771C1
1 - - - -
2 A92RE 18 TN 1661224C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3 A92RF 18 TN 1661224C1 A A92-GG 18 WH 1661875C1 3568570C1
4 A92RH 18 TN 1661224C1 B A44L 18 GY 1661875C1 3568570C1
6 A92RJ 18 TN 1661224C1 C A44J 18 GY 1661875C1 3568570C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 305 Connector Body Composites (421 / 422 / 422F / 423 / 424 / 425)
305
13.4. CONNECTOR BODY COMPOSITES (520 / 521 / 522 / 523 / 524 / 670A), P. 4
CHAPTER 13
NAVISTAR, INC.
CLEARANCE LIGHT (520) CLEARANCE LIGHT (521)

(LOCATED IN SUNSHADE) (LOCATED IN SUNSHADE)
A A
B B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D58B 18 BN 1661261C1 A D58C 18 BN 1661261C1
B D58-GB 18 WH 1661261C1 B D58-GC 18 WH 1661261C1
CLEARANCE LIGHT (522) CLEARANCE LIGHT (523)

(LOCATED IN SUNSHADE) (LOCATED IN SUNSHADE)
A
A
B
B
CONNECTOR 1661259C1 CONNECTOR 1661259C1
BODY LOCK 1661263C1 BODY LOCK 1661263C1
A D58D 18 BN 1661261C1 A D58E 18 BN 1661261C1
B D58-GD 18 WH 1661261C1 B D58-GE 18 WH 1661261C1
AFTERTREATMENT CONNECTOR (670A)

CLEARANCE LIGHT (524) (LOCATED ON RIGHT FRAME RAIL
(LOCATED IN SUNSHADE) ABOVE EXHAUST GAS PROCESSOR)
* ULTRASHIFT XMSN
A & MANUAL XMSN
B W/ EURO IV ISM ENGINE
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CONNECTOR 3755935C1
BODY LOCK 3755937C1
A D58F 18 BN 1661261C1
B D58-GF 18 WH 1661261C1
1& K5R(+) 18 RD 1651969C1
1* K5RA(+) 18 PK 1651969C1
2& K5R(-) 18 WH 1651969C1
2* K5RA(-) 18 DKBL 1651969C1
3 V13-GA 18 BK 1651969C1
4 K97A 18 TN 1651969C1
5 K97-GA 18 WH 1651969C1
6 K97B 18 TN 1651969C1
7 K97-GB 18 WH 1651969C1
8 V13A 18 RD 1651969C1
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 SWAPPED CONN 867 TO D 92477E
SHEET 04A & ADDED CONN 670A 59974G 15SEP06 AE08056619 004
Figure 306 Connector Body Composites (520 / 521 / 522 / 523 / 524 / 670A)
306
13.5. CONNECTOR BODY COMPOSITES (672M / 674 / 674M / 675 / 675M / 677), P. 4A
CHAPTER 13
NAVISTAR, INC.
NOx SENSOR (672M) DEF TANK HARNESS CONNECTOR (674)

(LOCATED ON EXHAUST GAS PROCESSOR (LOCATED ABOVE XMSN FLYWHEEL)
1
RIGHT FRAME RAIL BELOW CAB)
6
CONNECTOR 3601923C1
W/ EURO IV ISM ENGINE BODY LOCK 3601925C1
* ULTRASHIFT XMSN
& MANUAL XMSN
12
7

4
3
2
1
1 V10 16 WH 1680205C1
CONNECTOR 3730560C1 2 V95 18 TN 1680205C1
3 V95AF 18 TN 1680205C1
4 V95-G 16 WH 1680205C1
1 98YL1(+) 18 YL 3623616C1
5 PLUG - - -
2 98GN1(-) 18 GN 3623616C1
6 V14 16 RD 1680205C1
3 K13-GA 18 WH 3623616C1
7 V13A 18 RD 1680205C1
4 K13A 18 GY 3623616C1
8 K13 16 PK 1680205C1
DEF HARNESS INTERCONNECT (674) 9* K5(-) 18 LT 1680205C1

(LOCATED ABOVE XMSN FLYWHEEL) 9& K5(-) 18 LT 1680205C1
12
10* K5(+) 18 YL 1680205C1

10& K5(+) 18 YL 1680205C1
11 V14A 16 RD 1680205C1
12 PLUG - - -
1
BACKFLOW HEATER LINE (675)

(LOCATED ON DEF TANK MODULE)
CONNECTOR 3755931C1 W/ EURO IV ISM ENGINE
BODY LOCK 1689501C1
1 2
1 10 16 WH 1651987C1
CONNECTOR 3854665C1
2 95-GBD 16 TN 1651987C1
3 95R 16 TN 1651987C1 CAV CIRCUIT GAUGE COLOR TERMINAL
4 95-G 16 TN 1651987C1 1 K97A 18 TN 1680205C1
5 14D 16 RD 1651987C1 2 95A 16 TN 1680205C1
6 14 16 RD 1651987C1
OUTLET TEMP SENSOR (675M)
7 14BC 16 RD 1651987C1 (LOCATED ON EXHAUST GAS PROCESSOR)
8 13 16 PK 1651987C1
9 A1 5(-) 18 GN 1651987C1
10 A1 5(+) 18 YL 1651987C1
11 14A 16 RD 1651987C1
1
12 14BE 16 RD 1651987C1
INLET TEMP SENSOR (674M)

(LOCATED ON EXHAUST GAS PROCESSOR)
CONNECTOR 3626436C1

1 K97B 18 TN 3613771C1
2 K97-GB 18 WH 3613771C1
1
SUCTION HEATER LINE (677)


CONNECTOR 3626435C1 1 2

1 K97A 18 TN 3613771C1 CONNECTOR 3854645C1
2 K97-GA 18 WH 3613771C1 CAV CIRCUIT GAUGE COLOR TERMINAL

1 95C 16 TN 1680205C1
2 95-GC 16 TN 1680205C1
U201462 CIRCUIT DIAGRAM,

2480 22JUL14 REVISION A DESCRIPTIONB 92477E
WAS WRONG. THIS IS INITIAL RELEASE. 92477E 19MAR14 AE08056619 04A
Figure 307 Connector Body Composites (672M / 674 / 674M / 675 / 675M / 677)
307
13.6. CONNECTOR BODY COMPOSITES (677F / 678 / 679 / 680), P. 4B
CHAPTER 13
NAVISTAR, INC.
AFTERTREATMENT INTERCONNECT (677F) TANK SENSOR TEMP/LEVEL (678)

(LOCATED ON RIGHT FRAME RAIL (LOCATED ON DEF TANK LEFT
ABOVE EXHAUST GAS PROCESSOR) FRAME RAIL BEHIND CABIN)
4 1
CONNECTOR 3991593C1
BODY LOCK 3545579C1
CONNECTOR 3755934C1
3 2 W/ EURO IV ISM ENGINE
W/ EURO IV ISM ENGINE 1 A2 5A(-) 18 GN 3572625C1

2 A2 5A(+) 18 YL 3572625C1
CAV CIRCUIT GAUGE COLOR TERMINAL 3 10GB 16 WH 3572625C1
1 98YL1(+) 18 YL 1651968C1 4 13AB 16 PK 3572625C1
2 98GN1(-) 18 GN 1651968C1
DEF DOSER PUMP (680)
3 K13-GA 18 WH 1651968C1 (LOCATED ON DEF TANK
1 4
4 K97A 18 TN 1651968C1 5 9 BEHIND CABIN)
5 K97-GA 18 WH 1651968C1 10 15
6 K97B 18 TN 1651968C1 16 22 CONNECTOR 3730724C1
7 K97-GB 18 WH 1651968C1
23 28
8 K13A 18 GY 1651968C1
29 33
34 37
AFTERTREATMENT PDM (679) W/ EURO IV ISM ENGINE
(LOCATED ON DEF TANK LEFT
FRAME RAIL BEHIND CABIN) CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 PLUG - - -
E
3 PLUG - - -
D
4 PLUG - - -
C
5 PLUG - - -
B
6 PLUG - - -
A
7 PLUG - - -
12
10
11
4
6
3
9
1
8 PLUG - - -
9 PLUG - - -
10 PLUG - - -
11 PLUG - - -
12 PLUG - - -
A1 95AA 16 TN 2033819C1
13 PLUG - - -
A2 95RA 16 TN 2033819C1
14 PLUG - - -
A3 95CC 16 TN 2033819C1
15 PLUG - - -
A4 95RC 16 TN 2033819C1
16 14AB 18 RD 3730741C1
A5 14B 16 RD 2033819C1
17 PLUG - - -
A6 10TB 16 WH 2033819C1
18 PLUG - - -
A7 14CA 16 RD 2033819C1
19 PLUG - - -
A8 10TA 16 WH 2033819C1
20 PLUG - - -
B1 95-GBA 16 TN 2033819C1
21 PLUG - - -
B2 95A 16 TN 2033819C1
22 A5 5C(-) 20 GN 3734724C1
B3 95-GBC 16 TN 2033819C1
23 10GA 18 WH 3730741C1
B4 95C 16 TN 2033819C1
24 PLUG - - -
B5 13B 16 PK 2033819C1
25 PLUG - - -
B6 14BA 16 RD 2033819C1
26 PLUG - - -
B7 13C 20 PK 2033819C1
27 PLUG - - -
B8 13A 16 PK 2033819C1
28 A5 5C(+) 20 YL 3734724C1
C1 14D 16 RD 2033819C1
29 PLUG - - -
C10 14BD 16 RD 2033819C1
30 PLUG - - -
C2 95AC 16 TN 2033819C1
31 PLUG - - -
C3 14 16 RD 2033819C1
32 PLUG - - -
C4 14AA 16 RD 2033819C1
33 PLUG - - -
C5 14BC 16 RD 2033819C1
34 13AA 18 PK 3730741C1
C6 14BB 16 RD 2033819C1
35 59 18 GY 3730741C1
C7 14C 16 RD 2033819C1
36 59-G 18 WH 3730741C1
C9 14BE 16 RD 2033819C1
37 PLUG - - -
U201462 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

92477E 24MAR14 AE08056619 04B
Figure 308 Connector Body Composites (677F / 678 / 679 / 680)
308
13.7. CONNECTOR BODY COMPOSITES (682 / 827), P. 4C
CHAPTER 13
NAVISTAR, INC.
AIR SOLENOID (682)

4 1
2 3
CONNECTOR 3730732C1

1 59 18 GY 3730744C1
2 59-G 18 WH 3730744C1
3 PLUG - - -
4 PLUG - - -
TRIPMASTER DATA MAX CONNECTION (827)

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
D E
C F
B G
A H
CONNECTOR 2005836C1
BODY LOCK 2006504C1

A A14SD 18 RD 1661212C1
B A13SD 18 PK 1661212C1
C A11-GSD 18 WH 1661212C1
D A3AC(+) 18 DKBL 1661212C1
E A3AC(-) 18 GY 1661212C1
F A50S 18 YL 1661212C1
G A70EA 18 OR 1661212C1
H - - - -
U201462 CIRCUIT DIAGRAM,

2480 22JUL14 REVISION A DESCRIPTIONB 92477E
WAS WRONG. THIS IS INITIAL REALEASE. 92477E 24MAR14 AE08056619 04C
Figure 309 Connector Body Composites (682 / 827)
309
13.8. CONNECTOR BODY COMPOSITES (830 / 1002 / 1003 / 1006), P. 5

CHAPTER 13
NAVISTAR, INC.
CADEC GPS CONNECTOR (830)

(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)
PANEL LIGHT FEED (1002)
(LOCATED IN INSTRUMENT PANEL)
F A
E B CAV CIRCUIT GAUGE COLOR TERMINAL
K A A97DF 10 VT 3866817C1
D C J A A62B 18 DKBL 1661208C1
B A62BB 18 DKBL 1661208C1
H
C* A62P 18 DKBL 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL G C* A62A 18 LTBL 1661208C1
A A14CE 16 RD 1661212C1
F C* A62BE 18 GY 1661208C1
B A13CE 16 PK 1661212C1 C# A62A 18 DKBL 1661208C1
C A11CE-G 16 WH 1661212C1 E D A62BD 18 DKBL 1661208C1
D A3CE(+) 18 DKBL 1661212C1 D E A62R 18 DKBL 1661208C1
E A3CE(-) 18 GY 1661212C1 F A62A 18 DK BL 1661208C1
F - - - -
C
G - - - -
B H A62T 18 DKBL 1661208C1
GROUND ADAPTER CONNECTOR (1003) J A62U 18 DKBL 1661208C1
(LOCATED IN INSTRUMENT PANEL) A K* A62SC 18 DKBL 1661208C1
K* A62A 18 GY 1661208C1
14 7 K* A62N 18 DKBL 1661208C1
CONNECTOR 2007315C1
BODY LOCK 2007316C1
# W/ IBB ENGINE
8 1
CONNECTOR 3613769C1 GROUND SPLICE CONNECTOR (1006)
1 A11-GE 12 WH 3612307C1 CAV CIRCUIT GAUGE COLOR TERMINAL
2 A11-GSE 18 WH 3613771C1 1 A11-GD 10 WH 3612307C1
3* A96-GE 18 YL 3613771C1
3* A116-G 18 GY 3613771C1
14 7 2 A86-GP 16 WH 3613770C1
3 A63-GD 18 WH 3613771C1
4 A28-GA 16 WH 3613770C1 4 A11-GPP 18 WH 3613771C1
5* A17-GRI 18 WH 3613771C1 5* A11-GSH 18 WH 3613771C1
5* A17-GW 18 WH 3613771C1 5* A11-GMV 16 WH 3613771C1
6 A84-G 16 WH 3613770C1 5* A11-GMA 16 WH 3613770C1
7 A62-GF 18 WH 3613771C1 5* A11-GGA 18 WH 3613771C1
8* A92-GG 18 WH 3613771C1 5* A11CE-G 16 WH 3613770C1
8* A62-GP 18 WH 3613771C1 6 A40-G 18 WH 3613771C1
9* A92-GN 18 WH 3613771C1 6* A11-GAA 18 WH 3613771C1
9* A92-G 18 TN 3613771C1 6* A11-GGB 18 WH 3613771C1
10* A67-GA 18 WH 3613771C1 8 1 7* A44-G 18 WH 3613771C1
10* A44-G 18 WH 3613771C1 CONNECTOR 3613769C1 8 A78-GC 16 WH 3613771C1
10# A11-G 18 WH 3613771C1 9 - - - -
11* A92-GS 18 WH 3613771C1 10 A12-G 18 WH 3613771C1
11* A23-GA 18 WH 3613771C1 11* A86-GB 14 WH 3613770C1
12* A11-GNA 16 WH 3613770C1 11* A86-GR 14 WH 3613770C1
12* A72-G 18 WH 3613771C1 12* A58-GC 18 WH 3613771C1
13 - - - - 12* A59-G 16 WH 3613771C1
14 A95-GK 18 WH 3613771C1 13 A13-GF 18 WH 3613771C1
# W/ IBB ENGINE 14 A12-GD 16 WH 3613771C1
14 A12-GD 16 WH 3613770C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 310 Connector Body Composites (830 / 1002 / 1003 / 1006)
310
13.9. CONNECTOR BODY COMPOSITES (1003 / 1007 / 1007F / 1007M), P. 5A

CHAPTER 13
NAVISTAR, INC.

1* A11-GE 12 WH 3612307C1
1@ A11-GKA 14 WH 3613770C1
GROUND ADAPTER CONNECTOR
2* A11-GSE 18 WH 3613771C1
(1003)
(LOCATED IN INSTRUMENT PANEL) 2& A10AE 20 WH 3613771C1
3* A96-GE 18 YL 3613771C1
3* A116-G 18 GY 3613771C1
14 7 3* A14-GL 18 WH 3613771C1
4 A28-GA 16 WH 3613770C1
5* A17-GRI 18 WH 3613771C1
5* A17-GW 18 WH 3613771C1
6 A84-G 16 WH 3613770C1
7 A62-GF 18 WH 3613771C1
8* A92-GG 18 WH 3613771C1
8* A62-GP 18 WH 3613771C1
9* A92-GN 18 WH 3613771C1
9* A92-G 18 TN 3613771C1
8 1 10* A67-GA 18 WH 3613771C1

10* A44-G 18 WH 3613771C1
CONNECTOR 3613769C1 10# A11-G 18 WH 3613771C1
11* A92-GS 18 WH 3613771C1
# W/ IBB ENGINE 11* A23-GA 18 WH 3613771C1

& W/ DRIVER DISPLAY 12* A11-GNA 16 WH 3613770C1
@ W/ GROUND, STANDARD 12* A72-G 18 WH 3613771C1
13 - - - -
14 A95-GK 18 WH 3613771C1
LATCHING RELAY
(1007)
(LOCATED AT BELOW DASH
BOARD ON ENGINE COVER)
4 1 A14-LN 18 WH 3866654C1 3680160C1
3 2 A14LA 18 RD 3866654C1 3680160C1

3 A14LB 18 RD 3866654C1 3680160C1
2
4 A14-LM 18 WH 3866654C1 3680160C1
1
CONNECTOR 3866653C1
LATCHING RELAY
(1007F / 1007M)
(LOCATED AT BELOW DASH BOARD ON ENGINE COVER)
A
A
B B
C C
CONNECTOR 1661889C1
BODY LOCK 1661890C1
A A14LB 18 RD 1661262C1 A A14LB 18 RD 1661261C1
B A14-GL 18 WH 1661262C1 B A14-GL 18 WH 1661261C1
C A14LA 18 RD 1661262C1 C A14LA 18 RD 1661261C1
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 63656B 24NOV09

AE08056619 05A
Figure 311 Connector Body Composites (1003 / 1007 / 1007F / 1007M)
311
13.10. CONNECTOR BODY COMPOSITES, P. 6

CHAPTER 13
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 312 Connector Body Composites
312
13.11. CONNECTOR BODY COMPOSITES (1010), P. 7

DIAGRAM 13
NAVISTAR, INC.
FUSE BLOCK 1 (1010)

LH DR:(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
RH DR:(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
% CRIMPED TOGETHER
C
4 CAV CIRCUIT GAUGE COLOR TERMINAL
D
B1 - - - -
3
4 3 2 1 B2 - - - -
2
A17C 16 PK 3573311C1
B3*
1 A17J 16 PK 3573311C1
B3* A17C 16 PK 3573312C1
F E
B4* A17K 18 PK 3534164C1
CONNECTOR 3599539C1 B4* A17M 18 PK 3534164C1
BODY LOCK 3599541C1
B4* A17-GW 18 WH 3534164C1
C1 A71C 18 OR 3534164C1
A71 16 OR 3573312C1
C2%
CAV CIRCUIT GAUGE COLOR TERMINAL A71C 18 OR 3573312C1
A1 - - - - C3 A12-GC 16 WH 3573312C1
A2 - - - - C4 A12Z 16 LTBL 3573312C1
A92#141 18 TN 3534164C1 D1 A71A 16 OR 3573312C1
A3*
A17R 18 PK 3573312C1 D2 A92#165 18 TN 3534164C1
A3* A92#141 18 TN 3573312C1 D3 A12U 16 LTBL 3573312C1
A104CC 18 DKBL 3573312C1 D4 A12Y 18 LTBL 3534164C1
A3*
A17QR 18 PK 3534164C1 A13F 16 PK 3573312C1
E1*
A3* A17QR 18 PK 3573312C1 A13FN 18 PK 3573312C1
A3* A17D 18 PK 3534164C1 E1* A13F 18 PK 3573312C1
A3* A17L 18 PK 3534164C1 E2 A14JA 12 RD 3573311C1
A3* A17A 16 PK 3573312C1 A13FH 18 PK 3573312C1
E3%
A3* A17A 18 PK 3534164C1 A13FK 18 PK 3573312C1
A3* A17EB 16 PK 3573312C1 E4* A70BD 14 RD 3573312C1
A3* A17A 18 PK 3515517C1 E4* A71N 16 OR 3573312C1
A17H 16 PK 3573312C1 F1* A97UA 16 PL 3573312C1
A4*
A17 18 PK 3573312C1 F1* A97AA 16 PL 3573312C1
A17A 16 PK 3573311C1 F2 A75D 18 LTGN 3534164C1
A4*
A17H 16 PK 3573311C1 F3* A90E 18 GY 3573312C1
A4* A17H 16 PK 3573312C1 F3* A94V 14 GY 3573312C1
A104CC 18 DKBL 3573312C1 F3* A94V 18 GY 3534164C1
A4*
A17H 18 PK 3573312C1 F4 A39A 16 GY 3573312C1
A17A 18 PK 3573312C1
A4*
A17BA 18 PK 3573312C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION

FUSE BREAKER
F1-A E1, F1 5 3534208C1 - ENGINE CONTROL UNIT
F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL
F1-C E3, F3 5 3534208C1 - AIR ABS / HYD FPB-HBCU
F1-D E4, F4 5 3534208C1 - DRAIN VALVE (HALDEX) AUTOMATIC
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 NOT USABLE FOR RELAY
A3, A4, B3, B4 3600330C1 START RELAY
C1, C2, D1, D2 3600330C1 BACK-UP LAMP RELAY
C3, C4, D3, D4 3600330C1 AUX ROOF LOAD RELAY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 313 Connector Body Composites (1010)
313

DIAGRAM 13
NAVISTAR, INC.
FUSE BLOCK 2 (1011) D4* A26D 18 TN 3534164C1

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) D4* A78 16 LTGN 3573312C1
H F D B E1 (A56J) - - 3536301C1
4
CONNECTOR 3534572C1 E2* A14MC 12 RD 3573311C1
3 BODY LOCK1 3536085C1
BODY LOCK2 3599541C1 E2* (A14MC) - - 3536299C1
2
E3 (A57J) - - 3536301C1
1 * MUTUALLY EXCLUSIVE
E4* A14TA 12 RD 3573311C1
J G E C A % CRIMPED TOGETHER
& W/ ECE E4* (A14TA) - - 3536299C1
F1 A14JC 12 RD 3573311C1
F2 A84 16 LT GN 3573312C1
F3 A14JD 12 RD 3573311C1
A1 A14MD 12 RD 3573311C1
F4 A63 18 DKBL 3534164C1
A2 A12-G 18 WH 3534164C1
G1 (A56J) - - 3536301C1
A3 A14JB 12 RD 3573311C1
G2 - - - -
A13-GF 18 WH 3573312C1
A4% G3 (A57J) - - 3536301C1
A13-GFD 18 WH 3573312C1
G4 - - - -
B1 - - - -
H1* A56C 18 OR 3534164C1
B2 - - - -
H1& A56A 18 YL 3515517C1
B3 - - - -
H1* A56K 16 OR 3573312C1
B4 - - - -
H2* A56F 16 YL 3573312C1
C1 A14JF 12 RD 3573311C1
H2* A56T 12 YL 3573311C1
C2 A14MC 12 RD 3536299C1
H3* A57C 18 OR 3534164C1
C3 A14PA 12 RD 3573311C1
H3* A57K 16 OR 3573312C1
C4 A14TA 12 RD 3536299C1
H3& A57A 18 LT GN 3515517C1
D1 A86A 18 LTGN 3534164C1
H4& A57F 16 LT GN 3573312C1
D2* A14ED 16 RD 3573312C1
H4 A57T 12 LTGN 3573311C1
D2* A14SD 18 RD 3534164C1
J1& A55D 16 OR 3573312C1
D2* A14AF 18 RD 3534164C1
J1 (A56J) - - 3536301C1
A14AF 18 RD 3573312C1
D2%* J2 A56-GC 18 WH 3515517C1
A14AH 18 RD 3573312C1
J2& A56-GC 18 WH 3534164C1
D2* A14CE 16 RD 3573312C1
J3& A55C 16 OR 3573312C1
A14EB 18 RD 3573312C1
D2%* J3 (A57J) - - 3536301C1
A12EA 16 RD 3573312C1
J4& A57-GC 18 WH 3515517C1
D2* A14ED 18 RD 3573311C1
A57-GC 18 WH 3573312C1
D2* A14EA 14 RD 3573311C1 J4%
A54-GC 18 WH 3573312C1
D3 A28 16 TN 3573312C1

FUSE BREAKER
F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN
F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER
F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN
F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS
F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY
SATELLITE COMMUNICATION / COMPUTER
F2-F C2, D2 10 3534209C1 3536178C1
PREWIRE
F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER
3534209C1 3536178C1
F2-H C4, D4 10/15 AMMETER MODULE / HEATED WINDSHIELD
3534210C1 3536179C1

A1, A2 3600329C1 ACCESSORY RELAY #1
A3, A4 3600329C1 IGNITION RELAY #1 *
H1, H2, J1, J2 3600330C1 TRAILER LEFT TURN RELAY
H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN RELAY
* ALSO SEE CONNECTOR 1013
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

314

DIAGRAM 13
NAVISTAR, INC.
FUSE BLOCK 3 (1012)

LH DR : (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
RH DR : (LOCATED IN INSTRUMENT PANEL LEFT SIDE)

H F D B
4 E1* A64RA 18 YL 3573312C1
3
* MUTUALLY EXCLUSIVE E1* A68C 18 BN 3534164C1
2 % CRIMPED TOGETHER E2* (A64J) 3536299C1
1 E2* (A68J) - - 3536299C1
J G E C A CONNECTOR 3534572C1 E3* A54C 18 BN 3534164C1
BODY LOCK1 3536085C1
E3* A58 18 BN 3515517C1
E4* (A54J) - - 3536299C1
CAV CIRCUIT GAUGE COLOR TERMINAL E4* (A58J) 3536299C1
A1 A14NA 12 RD 3573311C1 F1* A68A 12 BN 3573311C1
A13-GFD 18 WH 3573312C1 F1* A68T 12 BN 3573311C1

A2%*
A13-GFE 18 WH 3573312C1 F1* A64RV 14 YL 3573312C1
A2* A13-GFF 18 WH 3573312C1 A68BB 14 BN 3573312C1

F1*
A3 A14NC 12 RD 3573311C1 A68-GC 18 WH 3573312C1
A13-GFE 18 WH 3573312C1 F2* A70-GT 18 WH 3573312C1

A4%
A13-GFF 18 WH 3573312C1 F2* A64-GA 18 WH 3573312C1
B1 - - - - F2* A64-GB 18 WH 3573312C1
B2 - - - - F2* A68-GC 18 WH 3573312C1
B3 - - - - F3* A54 12 BN 3573311C1
B4 - - - - F3* A54T 12 BN 3573311C1
A15 18 RD 3573312C1 F3* A58BB 14 BN 3573312C1

C1%*
A98H 18 BK 3573312C1 F3* A54BB 16 BN 3573312C1
A15 16 RD 3573312C1 F4% A54-GC 18 WH 3573312C1

C1%*
A98H 18 BK 3573312C1 F4 A68-GC 18 WH 3573312C1
C2* (A68J) - - 3536299C1 G1 A82M 16 GY 3573312C1
C2* (A64J) 3536299C1 G2 A82E 16 GY 3573312C1
C3* A86PA 16 LTGN 3573312C1 G3 A82N 16 GY 3573312C1
C3* A86N 14 LTGN 3573312C1 G4 A82K 16 GY 3573312C1
C3* A86R 14 LTGN 3573312C1 H1 - - - -
C4* (A54J) - - 3536299C1 H2 A82V 16 GY 3573312C1
C4* (A58J) 3536299C1 H3 - - - -
D1* A14PB 12 RD 3573311C1 H4 A82L 16 GY 3573312C1
D1* A14PB 12 RD 3573311C1 J1 A82P 16 GY 3573312C1
D2 A14HB 12 RD 3573311C1 J2 A82F 18 GY 3534164C1
D3 A14ME 12 RD 3573311C1 J3 A82P 16 GY 3573312C1
D4 A14HA 12 RD 3573311C1 J4 A82H 18 GY 3534164C1

FUSE BREAKER
F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH / DIAGNOSTIC
F3-B C2, D2 20 3534211C1 3536180C1 TRAILER / BODY TAIL LIGHT
F3-C C3, D3 20 3534210C1 3536179C1 AUXILIARY POWER SOURCES
F3-D C4, D4 20 3534211C1 3536180C1 TRAILER / BODY MARKER LIGHT

A1, A2 3600329C1 IGNITION RELAY # 2 *
A3, A4 3600329C1 IGNITION RELAY # 3 *
E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT RELAY
E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT RELAY
G1, G2, H2, J1, J2 3519350C1 WIPER POWER RELAY
G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO RELAY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

315

DIAGRAM 13
NAVISTAR, INC.

D4* A87KA 18 GY 3534164C1
FUSE BLOCK 4 (1013) D4* A87MB 18 GY 3534164C1

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) E1 - - - -
H F D B E2 (A12V) - - 3536306C1
4
E2 A12D 12 LTBL 3536306C1
3
E3 (A13FC) - - 3536304C1
2 * MUTUALLY
EXCLUSIVE E4 (A13FC) - - 3536306C1
1
J G E C A
F1 - - - -
F2 - - - -
F3 - - - -
F4 - - - -
CONNECTOR 3534572C1
BODY LOCK1 3536085C1 G1 A14TC 12 RD 3573311C1
BODY LOCK2 3599541C1 G2 (A12V) - - 3536306C1
(A13FC) - - 3536304C1
G3
CAV CIRCUIT GAUGE COLOR TERMINAL A13FM 12 PK 3536304C1
A1 A12B 18 LTBL 3534164C1 G4 (A13FC) - - 3536306C1
A2 A12V 12 LTBL 3536306C1 H1 A81B 12 LTGN 3573311C1
A3 A13FC 12 PK 3536304C1 H2 A78V 18 LTGN 3534164C1
A3 A13FC 12 PK 3573311C1 H3* A13A 16 PK 3573312C1
A3 A13FC 12 PK 3516158C1 H3* A13D 16 PK 3573312C1
A4 A13FC 12 PK 3536306C1 A92#163 16 TN 3573312C1
H3*
B1 A12C 18 LTBL 3534164C1 A92A163 18 TN 3573312C1
B2 A12F 18 LTBL 3534164C1 H3* A92#163 16 TN 3573311C1
A73A 18 LTGN 3573312C1 H3 A13 16 PK 3573311C1
B3
A28A 18 TN 3573312C1 A92A163 16 TN 3573311C1
H3*
A75B 18 LTGN 3573312C1 A92FN 16 TN 3573312C1
B4
A13 18 PK 3573312C1 H3* A92YD 16 TN 3573311C1
C1 A14TD 12 RD 3573311C1 A97UA 16 PL 3573312C1
H4*
C2 (A12V) - - 3536306C1 A97V 18 PL 3573312C1
C3 (A13FC) - - 3536304C1 H4* A97AA 16 PL 3573312C1
C4 (A13FC) - - 3536306C1 H4* A97UA 16 PL 3573312C1
D1 A81A 12 LTGN 3573311C1 J1* A12A 18 LTBL 3534164C1
A86 20 LTGN 3573312C1 A12A 18 LTBL 3573312C1
D2* J1*
A86F 18 LTGN 3573312C1 A12Q 18 LTBL 3573312C1
D2* A86 18 LTGN 3573312C1 J2 (A12V) - - 3536306C1
D3 A13B 18 PK 3534164C1 A13FD 18 PK 3573312C1
J3%
A13FN 18 PK 3573312C1
J4 (A13FC) - - 3536306C1

FUSE BREAKER
F4-A G1, H1 30 3534213C1 3536182C1 POWER WINDOW / DOOR-DRIVER
F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRRORS
F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT
F4-D G4, H4 10 3534209C1 3536178C1 ENGINE CONTROL UNIT
F4-E C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER
F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO
F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS
F4-H C4, D4 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP
F4-J A1, B1 5 3534208C1 - BODY CONTROLLER
F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK
F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER
F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC LPM
RELAY LOCATION
PART NUMBER DESCRIPTION
- CAVITY
J1, J2 3600329C1 ACCESSORY RELAY # 1 *
J3, J4 3600329C1 IGNITION RELAY # 1 *
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

316

DIAGRAM 13
NAVISTAR, INC.
FUSE BLOCK 5 (1014) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) D2* A67F 18 GY 3534164C1
A C E G J
1
D2* A67A 16 PK 3573312C1
2 CONNECTOR 3534572C1
D3 A13B 16 PK 3573312C1
4 BODY LOCK2 3599541C1 D4 A28V 16 TN 3573312C1
B D F H
E1 (A13FB) - - 3536304C1
CAV CIRCUIT GAUGE COLOR TERMINAL E2 (A13FB) - - 3536306C1
A1 A13FB 12 PK 3536304C1 (A13FA) 3536301C1

E3
A2* A13FB 12 PK 3536306C1 A13FR 12 PK 3536301C1
A2* A13FX 12 PK 3516158C1 E4 (A13FA) - - 3536306C1
A3 A13FA 12 PK 3536301C1 F1 - - - -
A4 A13FA 12 PK 3536306C1 F2 - - - -
B1* A13EE 16 DKBL 3515517C1 F3 - - - -
B1* A13FG 18 PK 3515517C1 F4 - - - -
B1* A13FG 18 PK 3534164C1 (A13FB) - - 3536304C1

G1%
B1* A13CE 16 PK 3573312C1 A13FL 12 PK 3536304C1
B1* A70DA 18 GY 3573312C1 G2 (A13FB) - - 3536306C1
B1* A13EE 18 PK 3515517C1 G3 A97ZA 10 VT 3573311C1
A39 16 GY 3573311C1 G4 (A13FA) - - 3536306C1

B2* A44Y 16 GY 3573312C1
A39A 16 GY 3573311C1 H1
B2* A39B 16 GY 3573312C1 A44N 18 GY 3573312C1
B3 A17D 16 RD 3573312C1 H1# A13A 18 PK 3515517C1
B4 A71 16 OR 3573312C1 H2 A94T 18 GY 3515517C1
C1* (A13FB) - - 3536304C1 H2* A13X 16 PK 3573312C1
C1* A13FT 12 PK 3573311C1 H2* A13Z 18 PK 3534164C1
C2* (A13FB) - - 3536306C1 H2* A13B 12 PK 3573311C1
C3* A13FR 12 PK 3573311C1 H3 A99E 18 PL 3534164C1
C3* (A13FA) - - 3536301C1 H4* A70R 18 OR 3534164C1
C4 (A13FA) - - 3536306C1 H4* A13N 20 PK 3535484C1
D1* A17HB 18 PK 3534164C1 A13DA 18 PK 3534164C1

H4*
D1* A17HB 16 PK 3573312C1 A92RA 18 TN 3534164C1
D1 A17HB 18 PK 3534164C1 J1%* A13FD 18 PK 3573312C1
D1& A116M 18 GY 3534164C1 A13FE 18 PK 3573312C1
D1* A92J 18 TN 3534164C1 J1* A13FF 18 PK 3573312C1
D2* A13SE 18 PK 3534164C1 (A13FB) - - 3536306C1

J2*
D2* A67E16 16 LTBL 3573312C1 A13FB 12 PK 3573311C1
* MUTUALLY EXCLUSIVE J3% A13FE 18 PK 3573312C1

% CRIMPED TOGETHER A13FF 18 PK 3573312C1
# W/ SNOWVALVE,
J4 (A13FA) - - 3536306C1
W/ IBB ENGINE
& WRG, 5TH WHEEL JAW UNLOCK
FUSE BREAKER
F5-A G1, H1 10 3534209C1 3536178C1 AIR PARK BRAKE
F5-B G2, H2 10 3534209C1 3536178C1 INVERTER / AUX POWER SOURCE / EATON HYBRID
F5-C G3, H3 5 3534208C1 - ACCELERATOR
F5-D G4, H4 10 3534209C1 3536178C1 SNOW VALVE / RETARDER / COLLISION WARN
CLUTCH / START ENABLE / AUTO NEUTRAL / 5TH
F5-E C1, D1 10 3534209C1 3536178C1
WHEEL JAW UNLOCK
F5-F C2, D2 10 3534209C1 3536178C1 DISPLAY SYSTEMS / BACK-UP CAMERA
F5-G C3, D3 10 3534209C1 3536178C1 OWNER OPERATOR
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F5-K A2, B2 20 3534211C1 3536180C1 AIR DRYER / HEATED DRAIN VALVE
F5-L A3, B3 10 3534209C1 3536178C1 IBBE EIM / EATON HYBRID
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

317

DIAGRAM 13
NAVISTAR, INC.
FUSE BLOCK 6 (1015)

RH DR : (LOCATED IN INSTRUMENT PANEL LEFT SIDE)

A1 A19V 12 GY 3573311C1
A2 A37V 18 TN 3534164C1
A3 A12Z 16 LTBL 3573312C1
A4 A75 12 LTGN 3573311C1
B1 A14FA 12 RD 3573311C1
B2 A14KB 12 RD 3573311C1
B3 A14NB 12 RD 3573311C1
B4 A14JE 12 RD 3573311C1
D C
C1 A37 18 TN 3534164C1
4
C2 A37D 16 TN 3573312C1
3
C3* A97R 18 PL 3534164C1
2
C3* A44 18 GY 3515517C1
1
C3* A23B 18 TN 3534164C1
1 2 3 4
B
C4* A46C 18 GY 3515517C1
A
C4* A46C 18 GY 3534164C1
A23 18 TN 3573312C1
C4%*
A23C 18 TN 3573312C1
CONNECTOR 3599501C1 D1 A37V 18 TN 3534164C1
BODY LOCK 3599541C1 D2 A37-GA 18 WH 3534164C1
D3* A97K 14 PL 3573312C1
D3* A46D 18 GY 3515517C1
% CRIMPED TOGETHER D3* A46D 18 GY 3534164C1
D3* A23A 18 TN 3534164C1
D4* A97PA 14 PL 3573312C1
D4* A23C 18 TN 3534164C1
D4* A44-G 18 WH 3515517C1
D4* A44-G 18 WH 3534164C1

FUSE BREAKER
F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR
F6-B A3, B3 20 3534211C1 3536180C1 AUXILIARY ROOF LOAD

F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP
3534211C1 / 3536180C1 /
F6-D A1, B1 20 / 30 FUEL HEATER
3534213C1 3536182C1

C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP RELAY
C3, C4, D3, D4 3600330C1 RELAY SEE NOTE
NOTE :- PARK BRAKE RELAY

ECM POWER RELAY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

318

DIAGRAM 13
NAVISTAR, INC.
FUSE BLOCK 7 (1016)

A C E G J RH DR : (LOCATED IN INSTRUMENT PANEL LEFT SIDE)
3
4 % CRIMPED TOGETHER
@ W/ 7600 RHD
B D F H

A1 A14FE 12 RD 3573311C1 CAV CIRCUIT GAUGE COLOR TERMINAL
A2 A14ND 12 RD 3573311C1 E4 (A70J) - - 3536299C1
A3 A13FT 12 PK 3573311C1 F1 A81C 12 LTGN 3573311C1
A4 A14KA 12 RD 3573311C1 F2 A14FB 12 RD 3573311C1
B1* A14A 16 RD 3573312C1 F3 A14MA 12 RD 3573311C1
B1* A14MV 16 RD 3573312C1 F4 A14HC 12 RD 3573311C1
B1* A14NN 18 RD 3534164C1 G1* A12Q 18 LTBL 3534164C1
B2* A72C 12 OR 3573311C1 G1* A72E 18 OR 3534164C1
B2* A94L 12 GY 3573311C1 G2* A72AA 12 OR 3573311C1
B2* A78A 14 LTGN 3573321C1 G2* A12BB 16 LTBL 3573312C1
B3* A105 18 LTGN 3534164C1 G3 A70D 18 OR 3534164C1
B3* A105 16 LTGN 3573312C1 G4 (A70J) - - -
B4 A81D 12 LTGN 3573311C1 H1 - - - -
C1 - - - - H2 - - - -
C2 - - - - H3 - - - -
C3 - - - - J1* A14BA 16 RD 3573312C1
C4 - - - - J1* A72K 12 OR 3573311C1
D1 - - - - J2* A12-GR 18 WH 3534164C1
D2 - - - - J2* A72-GA 18 WH 3534164C1
D3 - - - - J3* A70ET 10 RD 3573311C1
D4 - - - - J3* A70T 10 RD 3573311C1
E1 A14FD 12 RD 3573311C1 J3*@ A64RT 12 YL 3573311C1
E2* A14BA 16 RD 3573312C1 A70-GT 18 WH 3573312C1

J4%
E2* A72K 12 OR 3573311C1 A70-GC 18 WH 3573312C1
E3 A14G 16 RD 3573312C1

FUSE BREAKER
F7-A E1, F1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - LEFT REAR
3534211C1 3536180C1
F7-B E2, F2 SEE NOTE 3534212C1 3536181C1 BODY ACCESSORY / TRAILER AUX
3534213C1 3536182C1
F7-C E3, F3 15 3534210C1 3536179C1 OWNER OPERATOR
F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS
F7-E A1, B1 10 3534209C1 3536178C1 DISPLAY SYSTEMS / DRIVER AIR SEAT
3534213C1 3536182C1 HYD FPB -SOLENOID / AUX POWER
F7-F A2, B2 30/25
3534212C1 3536181C1 SOURCE / HEATED WINDSHIELD
3534209C1 3534209C1
F7-G A3, B3 10/20 DRIVER SEAT / PASSENGER SEAT
3536180C1 3536180C1
F7-H A4, B4 30 3534213C1 3536182C1 POWER WINDOW / DOOR - RIGHT REAR

G1, G2, J1, J2, H2 3600329C1 BODY ACC / TRAILER AUX RELAY
G3, G4, J3, J4, H4 3600329C1 TRAILER STOP RELAY
NOTE : - 20A W/ BODY ACCESSORY

25A W/ TRAILER AUX CENTER PIN - ACC OR BAT
30A W/ TRAILER AUX FEED
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED CAV J3*@, 7600 E 70658Y
TO TITLE DESCRIPTION. 59974G 15SEP06 AE08056619 013
319

CHAPTER 13
NAVISTAR, INC.

A1 A14NE 12 RD 3536301C1
H F D B
4 A2 A14PE 12 RD 3573311C1
3 A2 A14PE 10 RD 3573311C1
2
A3 A14KC 12 RD 3573311C1
1
A4 A14PD 10 RD 3573311C1
J G E C A
B1* A97SZ 14 PL 3573312C1
B1* A14F 12 RD 3573311C1
B2* A92BT 18 TN 3534164C1
CONNECTOR 3534572C1
B2* A14A 12 RD 3573311C1
BODY LOCK2 3599541C1 B2* A14H 16 PK 3573312C1
B3 A14NS 12 BK 3573311C1
B4* A97D 10 PL 3573311C1
B4* A14G 12 RD 3573311C1
C1 (A14NE) - - 3536301C1
C2 - - - -
C3 - - - -
C4 - - - -
D1 - - - -
D2 - - - -
D3 - - - -
D4 - - - -
E1 (A14NE) - - 3536301C1
E2* A94AY 14 GY 3573312C1
E2 A94AY 12 RD 3573311C1
E2 A94AY 12 RD 3573312C2
E2* A94AY 12 RD 3573311C1
E3 A20 16 LTGN 3573312C1
E4 A94TC 12 GY 3536299C1
E4* A94UA 12 GY 3573311C1
E4* A72J 12 OR 3573311C1
F1* A92FB 16 TN 3573312C1
F1* A17H 16 PK 3573312C1
F2 A14HE 12 RD 3573311C1
F3 A14MB 12 RD 3573311C1
F4 A14PC 12 RD 3573311C1
G1* A92#145 18 TN 3534164C1
G1* A92RD 16 TN 3573312C1
G1* A17L 18 PK 3534164C1
G1 A11-GD 18 WH 3534164C1

FUSE BREAKER
F8-A E1, F1 10 3534209C1 3536178C1 TRANSMISSION SHIFTER / EATON HYBRID
3534213C1 / 3536182C1 /
F8-B E2, F2 30 / 15 BENDIX AIR ABS / WABCO AIR ABS
3534210C1 3536179C1
F8-C E3, F3 10 3534209C1 3536178C1 REMOTE POWER UNIT
F8-D E4, F4 30 3534213C1 3536182C1 TRAILER AIR ABS / ETB AUX
INTERNATIONAL BIG BORE ENGINE /
F8-E A1, B1 20 3534210C1 3536179C1
EATON HYBRID
F8-F A2, B2 NOTE 2 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT
F8-G A3, B3 30 3534213C1 3536182C1 ELECTRIC TRAILER BRAKES
ENGINE CONTROL UNIT / EATON HYBRID
F8-H A4, B4 NOTE 3 3534212C1 3536181C1
HEAT EXCHANGER FAN RELAY
NOTES AND CHART CONTINUED ON SHEET 14A
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

320
13.19. CONNECTOR BODY COMPOSITES (1017), P. 14A

DIAGRAM 13
NAVISTAR, INC.
CHART CONTINUED FROM SHEET 14

G2# A23DC 18 TN 3534164C1 FUSE BLOCK 8 (1017)
G2* A92JA 18 TN 3515517C1 (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
G2* A92JA 18 TN 3534164C1 H F D B
4
G2* A92#163 16 TN 3573312C1 3
A17B 18 PK 3573312C1 2
G2*
A17J 16 PK 3573312C1 1
G2* A23B 18 TN 3534164C1 J G E C A
A13FF 18 PK 3573312C1
G3
A13FH 18 PK 3573312C1
G4 (A94TC) 3536299C1 CONNECTOR 3534572C1
G4* A94T 10 GY 3573311C1 BODY LOCK1 3536085C1
G4* A72 12 OR 3573311C1
H1 A92FN 16 TN 3573312C1
H2 A17S 18 PK 3534164C1
H2# A23B 18 TN 3534164C1
- - - -
H3
- - - -
J1* A92FB 16 TN 3573311C1
A92FBA 16 TN 3573311C1
J1* A17HB 16 PK 3573312C1
A92BC 18 TN 3534164C1
J1*
A13A 18 PK 3534164C1
J2* A92J 18 TN 3573312C1
J2* A92J 18 TN 3536295C1
J2* A92JA 18 TN 3536295C1
J2* A92JA 18 TN 3573312C1 * MUTUALLY EXCLUSIVE
J2* A92FBA 16 TN 3573312C1
# W/ SNOW VALVE,
J2* A17K 18 PK 3534164C1 W/ IBB ENGINE
A23H 18 TN 3534164C1
J2#
A94TB 12 GY 3573311C1
J3* A94UA 12 GY 3573311C1
J3* A72J 12 OR 3573311C1
J4* A13-GFF 18 WH 3534164C1
J4* A13-GFF 18 WH 3515517C1
A13-GFF 18 WH 3573312C1
J4*
A13-GFK 18 WH 3573312C1

ICON ACCESSORY IDLE HEAT CONTROL, OPTIONAL RELAY
G1, G2, J1, J2, H2 3519350C1
SEE NOTE 1
G3, G4, J3, J4, H4 3519350C1 TRAILER ABS ECU RELAY
NOTES:
1. AUTO NEUTRAL START ENABLE RELAY COLUMN SHIFTER
2. 10A - ALLISION TRANSMISSION
30A - EATON AUTOSHIFT OR ULTRASHIFT TRANSMISSION
3. 25A - INTERNATIONAL BIG BORE (IBBE)
OR EATON HYBRID HEAT EXCHANGER FAN
380174 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

321

DIAGRAM 13
NAVISTAR, INC.
FUSE BLOCK 9 (1018)

H F D B
2
BODY LOCK2 3599541CI
1
J G E C A
% CRIMPED TOGETHER
A1* A96RB 18 YL 3534164C1 E3 - - - -
A1* A104L 14 DKBL 3573312C1 E4 - - - -
A2* A104CB 14 DKBL 3573312C1 F1 A86P 16 LTGN 3573312C1
A2* A52E 14 YL 3573312C1 F2* A12X 18 LTBL 3534164C1
A3* A96LA 18 YL 3534164C1 F2* A89CA 18 PL 3534164C1
A3* A59RA 18 GY 3534164C1 F3 A19V 12 GY 3573311C1
A4 A52B 14 YL 3573312C1 F4 A19-GB 18 WH 3534164C1
B1 - - - - G1* A96RA 18 YL 3534164C1
B2* A52D 14 YL 3573312C1 A104JC 18 DKBL 3573312C1
G1*
B2* A59RC 18 GY 3534164C1 A104JB 18 DKBL 3573312C1
B3 - - - G2* A53F 14 YL 3573312C1
B4* A52 14 YL 3573312C1 G2* A104C 16 DKBL 3573312C1
B4* A59CA 16 GY 3573312C1 G3* A96LB 18 YL 3534164C1
A52PD 14 YL 3573312C1 A104C 16 DKBL 3573312C1
C1* G3*
A104JC 18 DKBL 3573312C1 A104B 18 DKBL 3573312C1
C1* A104JD 18 DKBL 3573312C1 G4* A104B 18 DKBL 3573312C1
C2* A96-GC 18 YL 3534164C1 G4* A53E 14 YL 3573312C1
C2* A104E 18 DKBL 3534164C1 H1 A104C 16 DKBL 3573312C1
C3* A52PC 14 YL 3573312C1 H2 A53B 14 YL 3573312C1
C3* A59RD 16 GY 3573312C1 H3 - - - -
C4* A96-GB 18 YL 3534164C1 H4* A53 14 YL 3573312C1
C4* A104JD 18 DKBL 3534164C1 H4* A13F 18 PK 3515517C1
D1 - - - - J1* A53PA 14 YL 3573312C1
D2 - - - - A104JB 18 DKBL 3573312C1
J1*
A13FK 18 PK 3573312C1 A104JA 18 DKBL 3573312C1
D3%
A13FP 18 PK 3573312C1 J2* A96-GD 18 YL 3534164C1
D4* A19 16 GY 3573311C1 J2* A104H 16 DKBL 3573312C1
A19A 16 GY 3573311C1 A104J 16 DKBL 3573312C1
D4* J3*
A19 16 GY 3573311C1 A104JA 18 DKBL 3573312C1
E1 A13FM 12 PK 3573311C1 J3* A53PB 14 YL 3573312C1
E2 A12V 12 LTBL 3573311C1 J4* A96-GA 18 YL 3534164C1
J4* A104AA 18 DKBL 3534164C1

FUSE BREAKER
F9-A E1, F1 5 3534208C1 - 2 WAY RADIO
F9-B E2, F2 5 3534208C1 - AUX ROOF LOAD / WHEEL CHAIR LIFT

G1, G2, H2, J1, J2 3519350C1 RIGHT LOW BEAM OR SWITCH RELAY
G3, G4, H4, J3, J4 3519350C1 LEFT LOW BEAM OR REMOTE-S RELAY
A1, A2, B2, C1, C2 3519350C1 RIGHT HIGH BEAM OR REMOTE-S RELAY
A3, A4, B4, C3, C4 3519350C1 LEFT HIGH BEAM OR PUMP-I RELAY
D3, D4, E4, F3, F4 3519350C1 FUEL HEATER RELAY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

322

DIAGRAM 13
NAVISTAR, INC.
FUSE BLOCK 10
(1019)
A53AB 18 YL 3573312C1 (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A1* H F D B
A53ABA 18 YL 3573312C1 4
A1* A44B 18 GY 3534164C1 3

A1* A59-GM 18 WH 3534164C1
2
CONNECTOR 3534572C1
A1* A92HD 12 TN 3573311C1
A1* A78-GC 16 WH 3573312C1 J G A BODY LOCK2 3599541C1
E C
A1* A78-GBH 18 WH 3573312C1
A52AB 18 YL 3573312C1
A2*
A53ABA 18 YL 3573312C1
A2* A9V 18 GY 3534164C1 CAV CIRCUIT GAUGE COLOR TERMINAL
A2* A14G 12 RD 3573311C1 G2* A9W 18 GY 3534164C1
A3* A92H 16 TN 3573312C1 G2* A59K 18 GY 3573312C1
A3* A17-GRI 18 WH 3534164C1 G2* A59L 18 GY 3573312C1
A4* A17QR 18 PK 3534164C1 G2* A14F 12 RD 3573311C1
A4* A92E 16 TN 3573312C1 G2* A116L 18 GY 3534164C1
B1 - - - - G3* A92-GJ 18 WH 3534164C1
B2* A59KA 18 GY 3534164C1 G3* A17A 16 WH 3573312C1
B3 - - - - G3* A116UB 18 GY 3534164C1
B4 A97UA 16 PL 3573312C1 A78-GC 16 WH 3573312C1
G3*
C1* A50S 18 YL 3534164C1 A78-GBH 18 WH 3534164C1
C1* A44A 16 GY 3573312C1 G3# A11-GB 18 WH 3534164C1
C1* A59K 18 GY 3534164C1 G3* A78-GC 18 WH 3534164C1
C1* A92HH 14 TN 3573312C1 A17EB 16 PK 3573311C1
G4*
C2* A44C 18 GY 3534164C1 A17F 16 PK 3573311C1
C2* A53-G 18 GY 3534164C1 G4* A78C 14 BK 3573312C1
C2* A92HC 12 TN 3573311C1 G4* A116U 18 GY 3534164C1
C2* A71P 18 OR 3534164C1 G4# A23E 18 TN 3534164C1
C3* A97AA 16 PL 3573312C1 H1 - - - -
C3* A17 18 PK 3534164C1 H2 A92RK 18 TN 3534164C1
C4* A17T 18 PK 3534164C1 H3 - - - -
C4* A92F 16 TN 3573312C1 H4* A92BC 18 TN 3573312C1
D1 - - - - H4* A17B 18 PK 3573312C1
D2 - - - - H4* A92BC 18 TN 3534164C1
D3 - - - - H4# A23DA 18 TN 3534164C1
D4 - - - - J1* A92RB 18 TN 3534164C1
E1* A97ZB 10 VT 3573311C1 J1* A89CC 18 PL 3534164C1
E1* A94PM 12 GY 3573311C1 J1* A59J 18 GY 3534164C1
E1* A97KA 14 PL 3573312C1 J1* A92HG 14 TN 3573312C1
E2 A94PE 16 GY 3573311C1 J1* A116-G 18 GY 3534164C1
E2 A70E 10 RD 3573311C1 J2* A89CA 18 PL 3534164C1
E3 A14KD 12 RD 3573311C1 A59L 18 GY 3573312C1
J2*
E4 A14TB 12 RD 3573311C1 A59R 18 GY 3573312C1
F1* A23 18 TN 3534164C1 J2* A92#124 18 TN 3534164C1
F1* A94TM 12 GY 3573311C1 J2* A92HA 18 TN 3534164C1
F1* A95 18 TN 3534164C1 J2* A116LZ 18 GY 3534164C1
F2* A94TE 16 GY 3573312C1 J3* A92APA 18 TN 3534164C1
F2* A70NS 16 RD 3573312C1 J3* A17D 16 RD 3573312C1
F3 A70BF 14 RD 3573312C1 J3* A78A 14 LTGN 3573312C1
F4* A97FZ 14 RD 3573312C1 J3* A116U-G 18 GY 3534164C1
F4* A97P 14 PL 3573312C1 J3# A11-GC 18 WH 3534164C1
A92RA 18 TN 3573312C1 J4* A17R 18 PK 3534164C1
G1*
A92RB 18 TN 3573312C1 J4* A17B 16 PK 3573312C1
G1* A89CB 18 PL 3534164C1 J4* A78AC 16 LTGN 3573312C1
G1* A59-GC 18 WH 3534164C1 J4* A116UZ 18 GY 3534164C1
G1* A116LB 18 GY 3534164C1 J4# A23G 18 TN 3534164C1
A92HB 18 TN 3573312C1 # W/ SNOWVALVE, W/ IBB ENGINE
G1*
A92HF 18 TN 3573312C1 * MUTUALLY EXCLUSIVE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

323

CHAPTER 13
NAVISTAR, INC.
(CONT)

FUSE BREAKER
3534208C1 /
F10-A E1, F1 5 / 10 3536178C1 FAN SOLENOID / IBBE / HCI
3534209C1
F10-B E2, F2 15 3534210C1 3536179C1 ELECTRIC TRAILER BRAKES
F10-C E3, F3 20 3534211C1 3536180C1 BODY STOP
F10-D E4, F4 20 3534211C1 3536180C1 ENGINE CONTROL UNIT ( CAT, IBBE )
RELAY LOCATION -CAVITY PART NUMBER DESCRIPTION

A1, A2, B2, C1, C2 3519350C1 OPTIONAL RELAY SEE NOTE
A3, A4, B4, C3, C4 3519350C1 CRANK-I OR IGN INTERRUPT RELAY
RETARDER / WHEEL CHAIR LIFT / LIFT AXLE / 5TH

G1, G2, J1, J2, H2 3519350C1
WHEEL LOCK RELAY
AUTO NEUTRAL LIGHT RELAY / WINDSHIELD / CRANK /

G3, G4, J3, J4, H4 3519350C1
5TH WHEEL UNLOCK RELAY / CUSTOMER ACCESSORY # 2
NOTE :- TRIP HEADLIGHT INPUT RELAY, LIFT AXLE REVERSE RELAY

CUSTOMER ACCESSORY # 2 - W/ SNOWVALVE, W/ IBB ENGINE
300659 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

324

DIAGRAM 13
NAVISTAR, INC.

A3 A12D 12 LTBL 3573311C1
A4 - - - -
B1* A59RD 16 GY 3573312C1
B1* A78B 16 LGGN 3573312C1
B2* (A59CD) 18 GY 3534164C1
A
B2* A78-GBH 16 WH 3573312C1
B2* A44 18 GY 3534164C1
B
B3* A44Z 18 GY 3515517C1
B3* A44Z 18 GY 3534164C1
C
B4 - - - -
4
C1 A70-GC 18 WH 3534164C1
D
C2 A70BF 14 RD 3573312C1
3
4 3 2 1 C3 A13-GFK 18 WH 3534164C1
C4 A97SZ 14 PL 3516158C1
2
D1* A70BA 14 RD 3573312C1
D1* A70BB 14 RD 3573312C1
1
D2* A70C 18 OR 3534164C1
CONNECTOR 3599540C1
BODY LOCK 3599541C1 D2* A70C 14 RD 3573312C1
F E
D3 A97S 14 PL 3573312C1
D4* A13FP 18 PK 3534164C1
E1 A14HD 12 RD 3573311C1
E2 A13FS 12 PK 3573311C1
E3 A13FL 12 PK 3573311C1
A1* A59RE 18 GY 3534164C1
E4 A97ZC 10 VT 3573311C1
A1* A78BC 16 LTGN 3573312C1
F1* A14SE 18 RD 3534164C1
A44-G 18 WH 3573312C1
A1* F1* A14FF 16 RD 3573312C1
A44-GA 18 WH 3573312C1
F1* A94BF 18 GY 3534164C1
A2* A59CD 18 GY 3534164C1
F2 A97ZC 18 PL 3534164C1
A2* A78 16 LTGN 3573312C1
F3* A44C 18 GY 3515517C1
A2* A44-G 18 WH 354164C1
F3* A59H 18 GY 3573312C1
F4 A59 18 GY 3534164C1

FUSE
F11-A E1, F1 5 3534208C1 AGSP / DISPLAY / HYD FPB BRK SWITCH
F11-B E2, F2 5 3534208C1 ENGINE BODY BUILDER
F11-C E3, F3 5 3534208C1 LIFT AXLE
F11-D E4, F4 5 3534208C1 FUEL COOLER SOLENOID
F11-E A3, B3 5 3534208C1 SAAR
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 PUMP RELAY / HEATED WINDSHIELD
A3, A4, B3, B4 NOT USABLE FOR RELAY
C1, C2, D1, D2 3600330C1 BODY STOP RELAY
C3, C4, D3, D4 3600330C1 AIR CHARGE RELAY
AXLE ENABLE SWITCH

(LOCATED BEHIND CONSOLE BOX PANEL)
(1020) CAV CIRCUIT GAUGE COLOR TERMINAL
1 T59R 18 BK 1661224C1
10 8 2B T59H 18 BK 1661224C1
3 6 3 - - - -
2B 5B 4 - - - -
5B - - - -
CONNECTOR 3520859C1
6 - - - -
1 4
7 - - - -
9 7 8 T59T 18 BK 1661224C1
9 - - - -
10 T59-GA 18 WH 1661224C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

325
13.24. CONNECTOR BODY COMPOSITES (1021 / 1022 / 1023A / 1023B), P. 18

DIAGRAM 13
NAVISTAR, INC.
AXLE UP / DOWN
SWITCH #1
(LOCATED BEHIND LIFT CONSOLE BOX PANEL)
(1022)
LIFT AXLE RELAY
(1021) 10 8
3 6
5 2B 5B
CONNECTOR 3520850C1
4 3 1
1 4
2 9 7
CONNECTOR 0593385C1
BODY LOCK 0593387C1
1 T59M 18 BK 3541250C1
1* T59MB 18 BK 3541250C1
1 T59A 18 BK 3541250C1
1 T59J 18 BK 1659673C1
2B T59S 18 BK 1661224C1
2 T59-GC 18 WH 1659673C1
3 - - - -
4 T59K 18 BK 1661709C1
4 - - - -
4 T59L 18 BK 1661709C1
5B - - - -
5 T59L 18 BK 1661709C1
6 - - - -
5 T59R 18 BK 1661709C1
7 - - - -
8 T59A 18 BK 1661224C1
9 - - - -
10 T59-GB 18 WH 1661224C1
*W/ STEERABLE
LIFT AXLE UP / DOWN SWITCH #1 (1023A) LIFT AXLE UP / DOWN SWITCH #2 (1023B)
10 8 10 8
3 6 3 6
2B 5B 2B 5B
1 4 1 4
9 7 9 7

A59A 18 GY 3541250C1
1% A59B 18 GY 3541250C1
A59MB 18 GY 3541250C1 1%
A59NB 18 GY 3541250C1
2B A59S 18 GY 1661224C1
2B A59U 18 GY 1661224C1
3 - - - -
3 - - - -
4 - - - -
4 - - - -
5B - - - -
5B - - - -
6 - - - -
6 - - - -
7 - - - -
7 - - - -
8 A59A 18 GY 1661224C1
8 A59B 18 GY 1661224C1
9 - - - -
9 - - - -
10 A59-GB 18 WH 1661224C1
10 A59-GD 18 WH 1661224C1
% CRIMPED TOGETHER % CRIMPED TOGETHER
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 326 Connector Body Composites (1021 / 1022 / 1023A / 1023B)
326
13.25. CONNECTOR BODY COMPOSITES (1023C / 1024 / 1025), P. 18A

DIAGRAM 13
NAVISTAR, INC.
LIFT AXLE UP / DOWN SWITCH #3

(1023C)
(LOCATED IN INSTRUMENT PANEL CENTER)

10 8 A59C 18 GY 3541250C1
1%
A59PB 18 GY 3541250C1
3 6 2B A59V 18 GY 1661224C1
2B 5B 3 - - - -
4 - - - -
5B - - - -
6 - - - -
1 4
7 - - - -
9 7 8 A59C 18 GY 1661224C1
9 - - - -
10 A59-GE 18 WH 1661224C1
CONNECTOR 3520850C1 % CRIMPED TOGETHER
AXLE UP / DOWN SWITCH #3

AXLE UP / DOWN SWITCH #2 (LOCATED BEHIND LIFT CONSOLE BOX PANEL)
(LOCATED BEHIND LIFT CONSOLE BOX PANEL) (1025)
(1024)
10 8
10 8
3 6
3 6
2B 5B
2B 5B
1 4
1 4
9 7
9 7
CONNECTOR 3520850C1
CONNECTOR 3520850C1
1 T59B 18 BK 3541250C1 1 T59PB 18 BK 3541250C1
1 T59NB 18 BK 3541250C1 1 T59C 18 BK 3541250C1
2B T59U 18 BK 1661224C1 2B T59V 18 BK 1661224C1
3 - - - - 3 - - - -
4 - - - - 4 - - - -
5B - - - - 5 - - - -
6 - - - - 6 - - - -
7 - - - - 7 - - - -
8 T59B 18 BK 1661224C1 8 T59C 18 BK 1661224C1
9 - - - - 9 - - - -
10 T59-GD 18 WH 1661224C1 10 T59-GE 18 BK 1661224C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 327 Connector Body Composites (1023C / 1024 / 1025)
327

DIAGRAM 13
NAVISTAR, INC.
J1939 ADAPTER (1025)

A* A5RD(-) 18 GN 3534164C1
A* A5RF(-) 18 GN 3534164C1
A M B A5FA(-) 18 GN 3534164C1
C* A5RH(-) 18 LT GN 3534164C1
B L C* A5RH(-) 18 GN 3534164C1
C K D* A5RH(-) 18 LT GN 3534164C1
D* A5RH(-) 18 GN 3534164C1
D J E* A5AK(-) 18 GN 3534164C1
E* A5H(-) 18 GN 3534164C1
E H F* A5F(-) 18 GN 3534164C1
F G F* A5RJ(-) 18 GN 3534164C1
G* A5F(+) 18 YL 3534164C1
CONNECTOR 3601838C1 G* A5RJ(+) 18 YL 3534164C1

BODY LOCK 3601839C1 H* A5AK(+) 18 YL 3534164C1
H* A5H(+) 18 YL 3534164C1
J A5RH(+) 18 YL 3534164C1
K A5RH(+) 18 YL 3534164C1
* MUTUALLY EXCLUSIVE L A5FA(+) 18 YL 3534164C1
M* A5RD(+) 18 YL 3534164C1
M* A5RF(+) 18 YL 3534164C1
J1939 ADAPTER (1026) HORN SWITCH (1029)

10 8
A M 3 6
B L 2B 5B
C K
D J 1 4
E H
9 7
F G
CONNECTOR 3520850C1

CONNECTOR 3601838C1
BODY LOCK 3601839C1 1 - - - -
2B A85L 18 GY 1661224C1
3 A9M 18 GY 1661224C1
CAV CIRCUIT GAUGE COLOR TERMINAL 4 - - - -
A* A5F(-) 18 GN 3534164C1 5B - - - -
A* A5RD(-) 18 GN 3534164C1 6 - - - -
A* A5R(-) 18 GN 3534164C1 7 - - - -
B A5C(-) 18 GN 3534164C1 8 A62R 18 DKBL 1661224C1
C* A5RE(-) 18 GN 3534164C1 9 - - - -
C* A5RE(-) 18 LTGN 3534164C1 10 A62-GF 18 WH 1661224C1
D* A5RE(-) 18 GN 3534164C1
D* A5RE(-) 18 LTGN 3534164C1 REAR THROTTLE CONTROL (1069)
E A5CA(-) 18 GN 3534164C1 (LOCATED NEAR EXTERIOR DASH)
F* A5RC(-) 18 GN 3534164C1
F* A5RF(-) 18 GN 3534164C1 AB
G* A5RC(+) 18 YL 3534164C1
G* A5RF(+) 18 YL 3534164C1 D C
H A5CA(+) 18 YL 3534164C1
CONNECTOR 1667529C1
J A5RE(+) 18 YL 3534164C1
K A5RE(+) 18 YL 3534164C1 CAV CIRCUIT GAUGE COLOR TERMINAL
L A5C(+) 18 YL 3534164C1 A K46A 18 GY 1661262C1
M* A5RD(+) 18 YL 3534164C1 B K46B 18 GY 1661262C1
M* A5F(+) 18 YL 3534164C1 C K46E 18 GY 1661262C1
M* A5R(+) 18 YL 3534164C1 D K46D 18 GY 1661262C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

328
13.27. CONNECTOR BODY COMPOSITES (1029 / 1069), P. 19A

CHAPTER 13
NAVISTAR, INC.
HORN SWITCH (1029) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED IN INSTRUMENT PANEL CENTER) 1 - - - -
2B A85L 18 GY 1661224C1
3 A9M 18 GY 1661224C1
10 8
4 - - - -
3 6 5B - - - -
6 - - - -
2B 5B 7 - - - -
8 A62R 18 DKBL 1661224C1
9 - - - -
1 4 10 A62-GF 18 WH 1661224C1
9 7
CONNECTOR 3520850C1
REAR THROTTLE CONTROL (1069)

(LOCATED NEAR EXTERIOR DASH)
A K46A 18 GY 1661262C1
B K46B 18 GY 1661262C1
C K46E 18 GY 1661262C1
A B
D K46D 18 GY 1661262C1
D C
CONNECTOR 1667529C1
INTENTIONALLY
LEFT
BLANK
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

329
13.28. CONNECTOR BODY COMPOSITES (1100 / 1100MA / 1101 / 1101A), P. 20

DIAGRAM 13
NAVISTAR, INC.
KEY SWITCH CONN (1100MA)

KEY SWITCH (1100)
A D A D
B B
C C
CONNECTOR 3546518C1
BODY LOCK 3546519C1

A A15 18 RD 1661208C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B A17H 16 PK 1661208C1 A A15 16 RD 1661208C1
B# A17 18 PK 1661208C1 B A17H 16 PK 1661208C1
C A12 18 LTBL 1661208C1 C A12 18 LTBL 1661208C1
D* A13DB 18 PK 1661208C1 D A13F 18 PK 1661208C1
D* A13F 18 PK 1661208C1
D* A104J 18 DKBL 1661208C1
# INTL I6 & EATON HYBRID
SWITCH PACK (1101) SWITCH PACK (1101A)

F A
D C
B
E B E C
F A D

A A11-GKD 18 LTWH 1661261C1 A A11-GJ 18 WH 1661261C1
B A12F 18 LTBL 1661261C1 B A12FC 18 LTBL 1661261C1
C A62DB 18 DKBL 1661261C1 C A62S 18 DKBL 1661261C1
D* A3C(+) 18 DKBL 1661261C1 D - - - -
D* A3A(+) 18 DKBL 1661261C1 E - - - -
E* A3C(-) 18 GY 1661261C1 F - - - -
E* A3A(-) 18 GY 1661261C1
F - - - -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 330 Connector Body Composites (1100 / 1100MA / 1101 / 1101A)
330

DIAGRAM 13
NAVISTAR, INC.
ROCKER START SWITCH (1105)

(LOCATED IN INSTRUMENT PANEL CENTER) IP MOUNTED ROOF AUX LOAD SWITCH (1106)
10 8
10 8
3 6
3 6
2B 5B
2B 5B
CONNECTOR 3520850C1
CONNECTOR 3520850C1
1 4
1 4
9 7 # W/ I6 & V8 ENGINE
* W/ CAT & CUM ENGINE 9 7

1 - - - -
1 - - - -
2B A13FJ 18 PK 1661224C1
2B A12X 18 LTBL 1661224C1
3# A17BA 16 PK 1661224C1
A12Y 18 LTBL 3541250C1
3* A17H 16 PK 1661224C1 3
A12V 18 LTBL -
4 - - - -
4 - - - -
5B - - - -
5B - - - -
6 - - - -
6 - - - -
7 - - - -
7 A12V 18 LTBL 1661224C1
8 A62T 18 DKBL 1661224C1
8 A62U 18 DKBL 1661224C1
9 - - - -
9 A12-GA 16 WH 1661224C1
10 A62-GT 18 WH 1661224C1
10 - - - -
SNOWVALVE SWITCH (1107)

AXLE ENABLE SWITCH (1108)

10 8
3 6
CONNECTOR 3520850C1
10 8
2B 5B
3 6
2B 5B
1 4
CONNECTOR 3520850C1
9 7
1 4
CAV CIRCUIT GAUGE COLOR TERMINAL 9 7

1 A23M 18 TN 1661224C1
1# A9B 18 GY 1661224C1
2B A13DA 18 PK 1661224C1 CAV CIRCUIT GAUGE COLOR TERMINAL
2B# A9A 18 GY 1661224C1 1 A59R 18 GY 1661224C1
3 A23J 18 TN 1661224C1 2B A59H 18 GY 1661224C1
4 A23L 18 TN 1661224C1 3 - - - -
5B A23-GA 18 WH 1661224C1 4 - - - -
6 A23K 18 TN 1661224C1 5B - - - -
7 A23H 18 TN 1661224C1 6 - - - -
7# A23A 18 TN 1661224C1 7 - - - -
8 A62A 18 LTBL 1661224C1 8 A59T 18 GY 1661224C1
8# A62A 18 DKBL 1661224C1 9 - - - -
9 - - - - 10 A59-GA 18 WH 1661224C1
10# A11-GA 18 WH 1661224C1
# W/ SNOWVALVE, W/ IBB ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

331
13.30. CONNECTOR BODY COMPOSITES (1109 / 1110 / 1200), P. 22

DIAGRAM 13
NAVISTAR, INC.
HYDRAULIC POWER PACK SWITCH (1109)


1 A44A 18 GY 3518963C1
2 1
2 A90-M 18 GY 3518963C1
CONNECTOR 3518182C1
AUX TRAILER (1110)

SOCKET SWITCH CONNECTOR

10 8
1 A72D 18 OR 1661224C1
3 6 2B A110C 18 GY 1661224C1
3 A72CA 18 OR 1661224C1
2B 5B
4 - - - -
5B - - - -
6 - - - -
1 4 7 A72B 14 OR 1661226C1
8 A62SC 18 DKBL 1661224C1
9 7
9 A72-G 18 WH 1661224C1
10 - - - -
CONNECTOR 3520850C1
HVAC CONTROL (1200) A1 A73A 18 LTGN 3522073C1

(LOCATED IN INSTRUMENT PANEL CENTER) A2 A75D 18 LTGN 3522073C1
A3 - - - -
A4 A77 20 LTGN 3534303C1
A5 - - - -
B
A6 - - - -
1 2 3 4 5 6 7 8 9 101112
A7 - - - -
A8 - - - -
A9 A75C 20 LTGN 3534303C1
A10 - - - -
A11 A75A 18 LTGN 3522073C1
A12 A62DA 18 DKBL 3522073C1
B1 A74D 18 LTGN 3522073C1
B2 A74E 18 LTGN 3522073C1
B3 - - - -
B4 - - - -
CONNECTOR 3534302C1 B5 - - - -
BODY LOCK1 3539892C1 B6 A74-G 18 WH 3522073C1
B7 - - - -
B8 - - - -
B9 A74 18 LTGN 3522073C1
B10 A74A 18 LTGN 3522073C1
B11 A74B 18 LTGN 3522073C1
B12 A74C 18 LTGN 3522073C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 332 Connector Body Composites (1109 / 1110 / 1200)
332
13.31. CONNECTOR BODY COMPOSITES (1210 / 1210A / 1210B / 1220 / 1227 / 1228),
P. 23

DIAGRAM 13
NAVISTAR, INC.
HVAC UNIT (1210)

LH DR : (LOCATED IN INSTRUMENT PANEL HVAC UNIT
RIGHT SIDE) (1210B)
RH DR : (LOCATED IN INSTRUMENT PANEL LH DR: (LOCATED IN INSTRUMENT PANEL
LEFT SIDE) RIGHT SIDE
LH DR: (LOCATED IN INSTRUMENT PANEL
A H LEFT SIDE
B G
C F A H
D E
CONNECTOR 3837771C1
B G
BODY LOCK 3540614C1 C F
A A74 18 LTGN 1661261C1
D E
B A74A 18 LTGN 1661261C1 CONNECTOR 2005835C1
BODY LOCK 2006503C1
C A74B 18 LTGN 1661261C1
D A74C 18 LTGN 1661261C1 CAV CIRCUIT GA COLOR TERMINAL
E* 74D 18 LT GN 1661261C1 A A74 18 LT GN 1661208C1
E* A75 12 LTGN 3566715C1 B A74A 18 LT GN 1661208C1
F* 74E 18 LT GN 1661261C1 C AYS74B 18 LT GN 1661208C1
F* A75A 18 LTGN 1661208C1 D AYS74C 18 LT GN 1661208C1
G* A75E 20 LT GN 3544254C1 E A75 12 LT GN 3566715C1
G* A75-G 12 WH 3566715C1 F A75A 18 LT GN 1661208C1
H AK75ZVRA 18 GY 1661261C1 G A75-G 12 WH 3566715C1
J AK77D 20 LT GN 3544254C1 H A75B 18 LT GN 1661208C1
K AK75ZVRB 18 GY 1661261C1
* MUTUALLY EXCLUSIVE HVAC LPM

(1220)
HVAC UNIT LH DR : (LOCATED IN INSTRUMENT PANEL
(1210A) RIGHT SIDE
LH DR : (LOCATED IN INSTRUMENT PANEL RH DR : (LOCATED IN INSTRUMENT PANEL
RIGHT SIDE LEFT SIDE
RH DR : (LOCATED IN INSTRUMENT PANEL
LEFT SIDE CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
A H 4 2 - - - -
B G 3 6 3 - - - -
C F 2 4 A75A 18 LT GN 3544884C1
D E 5
1 5 A75-G 12 WH 3605694C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1 6 A75 12 LT GN 3605694C1
CAV CIRCUIT GA COLOR TERMINAL
CONNECTOR 3627940C1
A A74 18 LT GN 1661261C1
B A74A 18 LT GN 1661261C1
J1939 SPLICE VORAD DRIVER DISPLAY (1228)
C A YT74B 18 LT GN 1661261C1 (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
D AYT74C 18 LT GN 1661261C1
E A74D 18 LT GN 1661261C1
D
F A74E 18 LT GN 1661261C1
G A75E 20 LT GN 3544254C1
C
H A75ZVRA 18 GY 1661261C1 B
J A77D 20 LT GN 3544254C1 A
K A75ZVRB 18 LT GN 1661261C1
LIFT AXLE CONTROL (1227)
CONNECTOR 2036585C1
(LOCATED IN INSTRUMENT PANEL
BODY LOCK 1687788C1
RIGHT SIDE)
A CAV CIRCUIT GAUGE COLOR TERMINAL

A A73X 16 LTBL 2036586C1
B B A73W 16 LTBL 2036586C1
C C A73V 16 LTBL 2036586C1
CONNECTOR 1661889C1
BODY LOCK 1661890C1 D A73U 16 LTBL 2036586C1
A A59H 18 GY 1661261C1
B A59J 18 GY 1661261C1
C A59-G 16 WH 1661261C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 333 Connector Body Composites (1210 / 1210A / 1210B / 1220 / 1227 / 1228)
333
13.32. CONNECTOR BODY COMPOSITES (1227M), P. 23A

DIAGRAM 13
NAVISTAR, INC.
VORAD CPU CONN (1227M)

D1 C1
CONNECTOR 3545189C1
D16 C16

C1 T73A 16 LTBL 3539904C1
C2 T73GA 16 WH 3539904C1
C3 T73B 16 LTBL 3539904C1
C4 T73C 16 LTBL 3539904C1
C5 T73D 16 LTBL 3539904C1
C6 T73E 16 LTBL 3539904C1
C7 T98EV(+) 16 BK 3539904C1
C8 T98EV(-) 16 BK 3539904C1
C9 T73H 16 LTBL 3539904C1
C10 - - - -
C11 - - - -
C12 T73L 16 LTBL 3539904C1
C13 T73M 16 LTBL 3539904C1
C14 T73N 16 LTBL 3539904C1
C15 T73J 16 LTBL 3539904C1
C16 T73P 16 LTBL 3539904C1
D1 - - - -
D2 - - - -
D3 T73U 18 LTBL 3539904C1
D4 T73V 18 LTBL 3539904C1
D5 T73W 18 LTBL 3539904C1
D6 T73X 18 LTBL 3539904C1
D7 T98YL9(+) 20 YL 3539905C1
D8 T98GN9(-) 20 GN 3539905C1
D9 T98SHD9 20 NONE 3539905C1
D10 - - - -
D11 - - - -
D12 - - - -
D13 - - - -
D14 - - - -
D15 - - - -
D16 - - - -
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 334 Connector Body Composites (1227M)
334
13.33. CONNECTOR BODY COMPOSITES (1229 / 1230F / 1231 / 1240F), P. 24

DIAGRAM 13
NAVISTAR, INC.
VORAD SIDE DISPLAY (1229)

(LOCATED IN RIGHT SIDE 'A' PILLAR)

1 - - - -
2 A73T 16 LTBL 3522073C1
3 A73S 16 LTBL 3522073C1
4 A73P 16 LTBL 3522073C1
CONNECTOR 3545777C1
BODY LOCK 3545778C1
EATON VORAD CONNECTOR#1 (1230F)


E D C B A
A A67E 16 LTBL 1661875C1 1661872C1

G H J
B A67-G 16 WH 1661875C1 1661872C1

C A67D 16 LTBL 1661875C1 1661872C1
D A67C 16 LTBL 1661875C1 1661872C1
E A67B 16 LTBL 1661875C1 1661872C1
F A67A 16 LTBL 1661875C1 1661872C1
K
G A98VE+ 16 BK 1661875C1 1661872C1

H A98VE- 16 BK 1661875C1 1661872C1
J A70CD 16 LTBL 1661875C1 1661872C1
K A73L 16 LTBL 1661875C1 1661872C1
CONNECTOR 3538635C1
BODY LOCK 3538636C1
EATON VORAD CONNECTOR#2 (1231)


A B C D E
K J
A A73M 16 LTBL 1667742C1 1661872C1

B A73N 16 LTBL 1667742C1 1661872C1
C A57NA 18 OR 1667742C1 3568570C1
H
D A73P 16 LTBL 1667742C1 1661872C1

E A73U 16 LTBL 1667742C1 1661872C1
GF
F A73V 16 LTBL 1667742C1 1661872C1

G A73W 16 LTBL 1667742C1 1661872C1
H A73X 16 LTBL 1667742C1 1661872C1
J A5AK(+) 18 YL 1667742C1 3568570C1
K A5AK(-) 18 GN 1667742C1 3568570C1
CONNECTOR 3538634C1
BODY LOCK 3538636C1
VORAD RIGHT SIDE SENSOR (1240F)

(LOCATED BY LEFT FRAME RAIL NEAR BACK OF CAB)

B A A N73R 16 LTBL 1680206C1
B N73M 16 LTBL 1680206C1
C C N73AF 16 LTBL 1680206C1
CONNECTOR 3519059C1
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 335 Connector Body Composites (1229 / 1230F / 1231 / 1240F)
335

CHAPTER 13
NAVISTAR, INC.
MOBILEMAX POWER / INPUT CONNECTOR (1242) MOBILEMAX DISCRETE (1243)

(LOCATED INSIDE NEAR BACK OF CAB LEFT SIDE) (LOCATED INSIDE NEAR BACK OF CAB LEFT SIDE)
A H
D E
B G
C F
C F
B G
D E
A H
CONNECTOR 2005835C1
BODY LOCK 2006504C1
A A14AF 18 RD 1661208C1 A - - - -
B A14AH 18 RD 1661208C1 B A62B 18 DKBL 1661212C1
C A11-GGA 18 WH 1661208C1 C - - - -
D A11-GGB 18 WH 1661208C1 D - - - -
E A13FG 18 PK 1661208C1 E - - - -
F A3AB(+) 18 DKBL 1661208C1 F - - - -
G A3AB(-) 18 GY 1661208C1 G - - - -
H - - - - H - - - -
RADIO (1300) RADIO CONNECTION (1301)

(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL - RADIO)
1 7
9 10 1 2
2 8
11 12 3 4
3 9
13 14 5 6 4 10
15 16 7 8 5 11
6 12

1 - - - -
2 - - - -
3 A54D 18 BN 3597102C1
1 A86H 20 LTGN 3580404C1
4 A86 18 LTGN 3597102C1
2 A86J 20 LTGN 3580404C1
5 - - - -
3 A86BA 20 LTGN 3580404C1
6 A62E 18 DKBL 3597102C1
4 A86CA 20 LTGN 3580404C1
7 A86A 18 LTGN 3597102C1
5 A86-G 20 WH 3580404C1
8 A86-G 18 WH 3597102C1
6 A86 20 LTGN 3580404C1
9 A86DA 20 LTGN 3597102C1
7 A86K 20 LTGN 3580404C1
10 A86EA 20 LTGN 3597102C1
8 A86L 20 LTGN 3580404C1
11 A86K 20 LTGN 3597102C1
9 A86DA 20 LTGN 3580404C1
12 A86L 20 LTGN 3597102C1
10 A86EA 20 LTGN 3580404C1
13 A86H 20 LTGN 3597102C1
11 - - - -
14 A86J 20 LTGN 3597102C1
12 A86AA 20 LTGN 3580404C1
15 A86BA 20 LTGN 3597102C1
16 A86CA 20 LTGN 3597102C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

336

CHAPTER 13
NAVISTAR, INC.
RADIO CONN
(1303)(LOCATED BEHIND CENTRAL PANEL
15 13 11 9 7 5 3 1
16 14 12 10 8 6 4 2
CONNECTOR 3703870C1

1 A86K 20 LT GN 3703731C1
2 A86H 20 LT GN 3703731C1
3 A86L 20 LT GN 3703731C1
4 A86J 20 LT GN 3703731C1
5 A86DA 20 LT GN 3703731C1
6 - - - -
7 A86EA 20 LT GN 3703731C1
8 - - - -
9 A86BA 20 LT GN 3703731C1
10 - - - -
11 A86CA 20 LT GN 3703731C1
12 - - - -
13 A86 20 LT GN 3703731C1
14 - - - -
15 A86AA 20 LT GN 3703732C1
16 A86-G 20 WH 3703732C1
MVPC FEED (1338)

(LOCATED AT INSTRUMENT PANEL RIGHT SIDE)
A B CAV CIRCUIT GAUGE COLOR TERMINAL

A RD 16 RD 1661213C1
A A14MV 16 RD 1661209C1
B BK 16 BK 1661213C1
B B A11-GMV 16 WH 1661209C1 A
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

337
13.36. CONNECTOR BODY COMPOSITES (1302 / 1303), P. 25B

CHAPTER 13
NAVISTAR, INC.
RADIO CONNECTION (1303)

RADIO CONNECTION (1302)
(LOCATED IN INSTRUMENT PANEL-CENTER)
(LOCATED IN INSTRUMENT PANEL-CENTER)
1 2
3
4 5 15 1311 9 7 5 3 1
6
7 8 16 141210 8 6 4 2
9
10 11
12
13 14
15
16 17
18
19 20
CONNECTOR 300061C1
BODY LOCK N/A CONNECTOR 3703870C1
TERMINAL 3600062C1 BODY LOCK N/A
TERMINAL 3580404C1
CAV CIRCUIT GAUGE COLOR

1 - - - CAV CIRCUIT GAUGE COLOR
2 - - - 1 A86H 20 LTGN
3 - - - 2 A86J 20 LTGN
4 - - - 3 A86BA 20 LTGN
5 - - - 4 A86CA 20 LTGN
6 - - - 5 A86-G 20 WH
7* A86GA 20 LTGN 6 A86 20 LTGN
8 - - - 7 A86K 20 LTGN
9* A86GC 20 LTGN 8 A86L 20 LTGN
10* A86GB 20 LTGN 9 A86DA 20 LTGN
11* A86GD 20 LTGN 10 A86EA 20 LTGN
12 - - - 11 - - -
13 - - - 12 A86AA 20 LTGN
14 - - - 13 - - -
15 - - - 14 - - -
16 - - - 15 - - -
17 - - - 16 - - -
16 - - -
19 - - -
20 - - -
* DRIVER DISPLAY
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 63656B 12DEC09 AE08056619 25B
338
13.37. CONNECTOR BODY COMPOSITES (1338), P. 25C

CHAPTER 13
NAVISTAR, INC.
MVPC FEED (1338)
(LOCATED IN INSTRUMENT PANEL-RIGHT SIDE)
A B
B TERMINAL 1661209C1 A TERMINAL 1661213C1
CAV CIRCUIT GAUGE COLOR CAV CIRCUIT GAUGE COLOR

A A14MV 16 RD A RD 16 RD
B A11-GMV 16 WH B BK 16 BK
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 63656B 12DEC09 AE08056619 25C
339
CHAPTER 13
NAVISTAR, INC.
COOLANT MODULE (1378) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

(LOCATED AT UPPER LEFT SIDE OF ENGINE)
A K97FB 18 VT 2033819C1 1652325C1
A! K97FB 18 GY 2033819C1 1652325C1
E
CONNECTOR 1687789C1 B K34 16 TN 2033819C1 1652325C1
D
BODY LOCK 1661376C1 C K34E 16 TN 2033819C1 1652325C1
C
D K34A2 16 TN 2033819C1 1652325C1
B D! S34AZ 16 TN 2033819C1 1652325C1
A E PLUG - - 0587579C1 -
! W/ EURO IV ISM ENGINE
ABS#1 (1400)
ABS#2 (1401)
(LOCATED ON RIGHT SIDE
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
KICK PANEL ABS MODULE)
18 17 16 18 17 16
CONNECTOR 3596926C1
CONNECTOR 3596929C1
BODY LOCK 3562309C1
3 2 1 3 2 1
1 A94B 16 GY 3598073C1
1 A94-GA 12 WH 3597157C1
2 A94 16 GY 3598073C1
2 - - - -
3 A94A 16 GY 3598073C1
3 A94V 18 GY 3598072C1
4 A94K 16 GY 3598073C1
4 A94BN 16 GY 3598073C1
5 A94C 16 GY 3598073C1
5 A94BM 16 GY 3598073C1
6 A94J 16 GY 3598073C1
6 - - - -
7 A94H 16 GY 3598073C1
7 A5N(-) 18 GN 3598072C1
8 A94D 16 GY 3598073C1
8 A5N(+) 18 YL 3598072C1
9 A94BK 16 GY 3598073C1
9 - - - -
10 A94BL 16 GY 3598073C1
10 A94BH 16 GY 3598073C1
11 A94E 16 GY 3598073C1
11 A94BF 16 GY 3598073C1
12 A94BB 16 GY 3598073C1
12 - - - -
13 A94BJ 16 GY 3598073C1
13 A3BA(-) 18 GY 3598072C1
14 A94F 16 GY 3598073C1
14 A3BA(+) 18 DKBL 3598072C1
15 A94BE 16 GY 3598073C1
15 - - - -
16 A94BC 16 GY 3598073C1
16 A94AY 12 RD 3597157C1
17 A94BA 16 GY 3598073C1
17 - - - -
18 A94BD 16 GY 3598073C1
18 - - - -
ABS#3 (1402) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED ON RIGHT SIDE 1 - - - -
KICK PANEL ABS MODULE)
2 - - - -
3 A94SK 16 GY 3598073C1
15 14 13
4 - - - -
5 A94SJ 16 GY 3598073C1
6 - - - -
7 - - - -
8 - - - -
9 - - - -
10 - - - -
11 - - - -
12 - - - -
3 2 1
13 - - - -
CONNECTOR 3596928C1 14 - - - -
15 - - - -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE G 92477E
CONNECTOR 1378 FIELD 59974G 15SEP06 AE08056619 026
340

DIAGRAM 13
NAVISTAR, INC.
ABS # 4 (1403)
(LOCATED AT RIGHT SIDE
KICK PANEL ABS MODULE) CAV CIRCUIT GAUGE COLOR TERMINAL
1* A94SZD 16 GY 3598073C1
12 11 10 1* A94SZ 18 GY 3598072C1
2 A94SE 16 GY 3598073C1
3 A94SH 16 GY 3598073C1
4* A94SVD 16 GY 3598073C1
4* A94SV 18 GY 3598072C1
5 A94SF 16 GY 3598073C1
6 A94SL 16 GY 3598073C1
7 A94SDA 18 GY 3598072C1
8 A94SBA 18 GY 3598072C1
3 2 1
9 A94SM 16 GY 3598073C1
CONNECTOR 3596927C1 10 A94SCA 18 GY 3598072C1

11 A94SAA 18 GY 3598072C1
12 A94SN 16 GY 3598073C1
ABS ESP / RSP ADAPTER

(1410)

A A94SAA 18 GY 3534164C1
B A94SAB 18 GY 3534164C1
A M C A94SA 20 GY 3535484C1
B L D A94SCA 18 GY 3534164C1
E A94SCB 18 GY 3534164C1
C K F A94SC 20 GY 3535484C1
D J G A94SBA 18 GY 3534164C1
H A94SBB 18 GY 3534164C1
E H J A94SB 20 GY 3535484C1
F G K A94SDA 18 GY 3534164C1
L A94SDB 18 GY 3534164C1
M A94SD 20 GY 3535484C1
CONNECTOR 3601838C1
ENG OIL
TEMP
(1410)(LOCATED IN ENGINE HARNESS)
1 2 1 K30A 18 TN 3536865C1
2 K30B 18 TN 3536865C1
CONNECTOR 3536864C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

341
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 13

NAVISTAR, INC.
WABCO ABS (1420) WABCO ABS (1421)

(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE) (LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
15 14 13 18 17 16
CONNECTOR 3557922C1
BODY LOCK 3549120C1
3 2 1
1 A5N(-) 18 GN 3548971C1
3 2 1
2 - - - - CONNECTOR 3557921C1
BODY LOCK 3562309C1
3 A5N(+) 18 YL 3548971C1
4* A94A-G1 16 WH 3548970C1
4** A94A-G1 14 GY 3548970C1
1* A94AK 18 GY 3548971C1
5 - - - -
1** A94AKA 14 GY 3548972C1
6 - - - -
2* A94WR 18 GY 3548971C1
7 A94V 14 GY 3548972C1
2** A94WRA 14 GY 3548972C1
8 A94AY 14 GY 3548972C1
3* A94AB 18 GY 3548971C1
9* A94A-G2 16 WH 3548970C1
3** A94ABA 14 GY 3548972C1
9** A94A-G2 14 GY 3548970C1
4* A94AH 18 GY 3548971C1
10 A3BA(-) 18 GY 3548971C1
4** A94AHA 14 GY 3548972C1
11 A3BA(+) 18 DKBL 3548971C1
5* A94WN 18 GY 3548971C1
12 - - - -
5** A94WNA 14 GY 3548972C1
13 - - - -
6* A94AL 18 GY 3548971C1
14 - - - -
6** A94ALA 14 GY 3548972C1
15 - - - -
7* A94WZ 18 GY 3548971C1
* 8000 MODELS
** 4000/7000 MODELS 8* A94WW 18 GY 3548971C1
8** A94WWA 14 GY 3548972C1
CLUSTER CONNECTOR (1500)
9* A94WU 18 GY 3548971C1
9** A94AUA 14 GY 3548972C1
7 1 10 A94AE 18 GY 3548971C1
8 2 11 A94WL 18 GY 3548971C1
9 3 12 A94AC 18 GY 3548971C1
10 13 A94AF 18 GY 3548971C1
CONNECTOR 3548792C1 14 A94WM 18 GY 3548971C1
11
15 A94AD 18 GY 3548971C1
12 4
16 A94WX 18 GY 3548971C1
13 5
14 6 17 A94WS 18 GY 3548971C1
18 A94WT 18 GY 3548971C1
CAV CIRCUIT GAUGE COLOR TERMINAL * 8000 MODELS

** 4000/7000 MODELS
1 A28-G 16 WH 2018639C1
2 A28 16 TN 2018639C1
3 - - - -
4 A62 18 DKBL 2018639C1
5 A62B 18 DKBL 2018639C1
6 - - - -
7 A28A 18 TN 2018639C1
8 A110AD 18 GY 2018639C1
9 A72CA 18 OR 2018639C1
10 A72D 18 OR 2018639C1
11 - - - -
12 - - - -
13 - - - -
14 - - - -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 REVISED 1420 AND 1421 F 92346U
59974G 15SEP06 AE08056619 027
342

DIAGRAM 13
NAVISTAR, INC.

CLUSTER CONNECTOR (1501)
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A110B 18 GY 2018639C1
2* A106B 18 GY 2018639C1
2* A106 18 GY 2018639C1
5 12 3 - - - -
4 11 4 A110C 18 GY 2018639C1
10 5 - - - -
9 6 - - - -
7 A61B 18 GY 2018639C1
3 8 * MUTUALLY EXCLUSIVE
2 7 8 A61 18 GY 2018639C1
1 6 9 A41 18 GY 2018639C1
10 A52C 20 YL 2018639C1
CONNECTOR 2018590C1 11 A5D(-) 18 GN 2018639C1
12 A5D(+) 18 YL 2018639C1
RIGHT BANK OPTIONAL WARNING LIGHTS (1510) LEFT BANK OPTIONAL WARNING LIGHTS (1511)
(LOCATED IN INSTRUMENT PANEL (LOCATED IN INSTRUMENT PANEL
RIGHT REAR OF CLUSTER) LEFT REAR OF CLUSTER)
A H A H
B G CONNECTOR 2005835C1 B G CONNECTOR 2005835C1
C F C F
D E * MUTUALLY EXCLUSIVE D E
A A92AA 18 TN 1661208C1 A* A13BE 18 PK 1661208C1
B* A13BH 18 PK 1661208C1 A* A23M 18 TN 1661208C1
B* A13B 18 PK 1661208C1 A#* A23DB 18 TN 1661208C1
C A92-RK 18 TN 1661208C1 B A13BD 18 PK 1661208C1
D A92-GR 18 WH 1661208C1 C* A40-G 18 WH 1661208C1
E A92APA 18 TN 1661208C1 C* A13BE 18 PK 1661208C1
F A92-GS 18 WH 1661208C1 D A13BG 18 PK 1661208C1 # W/ SNOWVALVE,
G* A62B 18 DKBL 1661208C1 E A49A 18 GY 1661208C1 W/ IBB ENGINE
G* A98F 18 TN 1661208C1 * MUTUALLY
F A40L 18 GY 1661208C1 EXCLUSIVE
H A92-G 18 TN 1661208C1 F A42 16 GY 2018639C1
G A49 18 GY 1661208C1
H* A94W 18 GY 1661208C1
H* A23F 18 TN 1661208C1
H#* A23C 18 TN 1661208C1

GAUGE SWITCH PACK (1512)
(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL 1 A11-GJ 18 WH 2018639C1
2 A62S 18 DKBL 2018639C1
3 - - - -
7 1
8 2 4 A11-GSE 18 WH 2018639C1
9 3 5 - - - -
6 - - - -
10
7 A14FF 16 RD 2018639C1
11
8 A12FC 18 LTBL 2018639C1
12 4 9 - - - -
13 5 10 A5C(-) 18 GN 2018639C1
14 6
11 A5C(+) 18 YL 2018639C1
12 - - - -
CONNECTOR 3548792C1 13 - - - -
14 - - - -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

343

DIAGRAM 13
NAVISTAR, INC.
ENGINE DISPLAY CAT (1556)

5 CAV CIRCUIT GAUGE COLOR TERMINAL

4
1 A14SE 18 RD 1651969C1
2 A11-GSE 18 WH 1651969C1
3 A13SE 18 BK 1651969C1
CONNECTOR 3534763C1
BODY LOCK 3534766C1 4 A62BB 18 DKBL 1680205C1
5 A3BC(-) 18 GY 1680205C1
6 A3BC(+) 18 DKBL 1680205C1
7 PLUG - - 0453133C1
8 1 8 PLUG - - 0453133C1
ENGINE DISPLAY CUMMINS (1557) LOOP BACK CONNECTION (1558)

(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL
BEHIND CENTER PANEL)
E F
D D G
C
E
C H
B
A
B J
F A K


A A11-GAJ 18 WH 1661262C1
B - - - -
C - - - -
A A11-GSE 18 WH 1661261C1
D - - - -
B A14SE 18 RD 1661261C1
E - - - -
C A13SE 18 PK 1661261C1
F - - - -
D A3BC(-) 20 GY 3544254C1
G - - - -
E A3BC(+) 20 DKBL 3544254C1
H - - - -
F A62BB 18 DKBL 1661261C1
J A11-GAJ 18 WH 1661262C1
K - - - -
BODY CONRTOLLER#J3 (1600)

(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)
CAV CIRCUIT GAUGE COLOR TERMINAL B1# A9B 18 GY 3522073C1
B1 A1 A1 A12C 18 LTBL 3522073C1 B2 A40 18 GY 3522073C1
A2 A77 20 LT GN 3534303C1 B3 A40A 18 GY 3522073C1
A2 A77A 20 LTGN 3534303C1 B4 A97A 18 PL 3522073C1
A3 A75C 20 LTGN 3534303C1 B5 A77D 20 LTGN 3534303C1
A4 A52A 20 YL 3534303C1 B6 A30A 18 TN 3522073C1
A5 A85B 20 GY 3534303C1 B7* A88B 16 LTGN 3522073C1
A6 A57R 20 OR 3534303C1 B7* A31 18 TN 3522073C1
A7 A56L 20 OR 3534303C1 B8 A36A 18 TN 3522073C1
A8* A87C 18 GY 3522073C1 B9 A36B 18 TN 3522073C1
A8* A87EA 18 GY 3522073C1 B10 A32A 18 TN 3522073C1
A9 A82A 20 GY 3534303C1 B11 A32 18 TN 3522073C1
A10 A82B 20 GY 3534303C1 B12 A77B 20 LTGN 3534303C1
A11 A82C 20 GY 3534303C1 B13 A75E 20 LT GN 3534303C1
A12 A44A 16 GY 3522073C1 B13 A77E 20 LTGN 3534303C1
B16 A16 A13 A63DF 18 DKBL 3522073C1 B14 A40B 18 GY 3522073C1

A14 A102A 20 YL 3534303C1 B15 - - - -
CONNECTOR 3598706C1
BODY LOCK1 1618846C1 A15 A87B 20 GY 3534303C1 B16 A97 20 GY 3534303C1
BODY LOCK2 1618847C1 A16 A13 18 PK 3522073C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

344

CHAPTER 13
NAVISTAR, INC.
BODY CONTROLLER#J4
(1601)
F1 E1
F16 E16
CONNECTOR 3598705C1 / @3598707C1

E1* A59RA 18 GY 3522073C1 CAV CIRCUIT GAUGE COLOR TERMINAL
E1* A89AR 18 PL 3522073C1 F1 A44 18 GY 3522073C1
E1* A103D 18 LTGN 3522073C1 F2 A59P 18 GY 3522073C1
E2 A104AA 18 DKBL 3522073C1 F3 A59Q 18 GY 3522073C1
E2* A103C 18 LTGN 3522073C1 F4 A59H 18 GY 3522073C1
E3* A92#117 18 TN 3522073C1 F5 A59K 18 GY 3522073C1
E3* A92RD 16 TN 3522073C1 F6* A59M 18 GY 3522073C1
E4 A104A 18 DKBL 3522073C1 F6@ A14LA 18 RD 3522073C1
E5* A103AA 18 LTGN 3522073C1 F7* A59N 18 GY 3522073C1
E5* A12BC 18 LTBL 3522073C1 F7@ A14LB 18 RD 3522073C1
E5* A103AA 18 TN 3522073C1 F8 A59E 18 GY 3522073C1
E5* A92AA 18 TN 3522073C1 F9* A96L 18 YL 3522073C1
E6 A82H 18 GY 3522073C1 F9* A40L 18 GY 3522073C1
E7 A82F 18 GY 3522073C1 F10 A59C 18 GY 3522073C1
E8* A92D 18 TN 3522073C1 F11 A37 18 TN 3522073C1
E8* A92YE 18 TN 3522073C1 F12 A95PF 18 TN 3522073C1
E8# A47TC 18 GY 3522073C1 F13* A56C 18 OR 3522073C1
E9 A59J 18 GY 3522073C1 F13* A59W 18 GY 3522073C1
E10* A68C 18 BN 3522073C1 F14* A54C 18 BN 3522073C1
E10* A59S 18 GY 3522073C1 F14* A59V 18 GY 3522073C1
E11* A72E 18 OR 3522073C1 F14* A58 18 BN 3522073C1
E11* A12LC 18 PK 3522073C1 F15* A70D 18 OR 3522073C1
E12 A59D 18 GY 3522073C1 F15* A70T 18 RD 3522073C1
E13 A59G 18 GY 3522073C1 F15* A70CA 18 OR 3522073C1
E14 A96R 18 YL 3522073C1 F15* A70C 18 OR 3522073C1
E15* A57C 18 OR 3522073C1 F16 A95ET 18 TN 3522073C1
E15* A59T 18 GY 3522073C1
E16* A92AA 18 TN 3522073C1
E16* A104L 18 DKBL 3522073C1
# W/ ODOMETER SHUT OFF
@ W/ LATCHING RELAY W/ LOAD SHEDDING
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 345 Connector Body Composites Mating View Shown
345

DIAGRAM 13
NAVISTAR, INC.
BODY CONTROLLER#J5 (1602)

F1 E1
CONNECTOR 3598707C1
F16 E16
E1* A3B(-) 18 GY 3522073C1 F3 A5(+) 18 YL 3522073C1
E1* A3A(-) 18 GY 3522073C1 F4 - - - -
E2* A3B(+) 18 DKBL 3522073C1 F5 A5EB(-) 18 GN 3522073C1
E2* A3A(+) 18 DKBL 3522073C1 F6 A5EB(+) 18 YL 3522073C1
E3 A9Z 18 GY 3522073C1 F7 - - - -
E4 A6 18 GY 3522073C1 F8 A85C 18 GY 3522073C1
E5 A9AA 18 GY 3522073C1 F9 - - - -
E6 A6A 20 GY 3534303C1 F10* A55B 16 OR 3522073C1
E7 A9B 18 GY 3522073C1 F10* A70ER 18 RD 3522073C1
E8* A6H 18 GY 3522073C1 F10* A71D 18 OR 3522073C1
E8* A6A 18 GY 3522073C1 F11* A93 18 TN 3522073C1
E9 - - - - F11* A104CB 18 DKBL 3522073C1
E10 - - - - F11* A116LB 18 GY 3522073C1
E11 A52C 20 YL 3534303C1 F12 A103B 18 LTGN 3522073C1
E12 A59B 18 GY 3522073C1 F13* A19B 16 GY 3522073C1
E13 - - - - F13* A89CC 18 PL 3522073C1
E14* A70 20 RD 3534303C1 F14 A103A 18 LTGN 3522073C1
E14* A90F 18 GY 3522073C1 F15 A104D 18 DKBL 3522073C1
E15 A70A 20 RD 3534303C1 F16* A44D 18 GY 3522073C1
E16 A11-GAC 18 WH 3522073C1 F16* A116UB 18 GY 3522073C1
F1 - - - - F16* A47TS 18 GY 3522073C1
F2 A5(-) 18 GN 3522073C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

346

DIAGRAM 13
NAVISTAR, INC.

(LOCATED ON LEFT SIDE KICK
(LOCATED ON LEFT SIDE KICK
PANEL - BODY CONTROLLER)
PANEL - BODY CONTROLLER)
F A
E A
M G
K F
CONNECTOR 3598711C1
CAV CIRCUIT GAUGE COLOR TERMINAL CONNECTOR 3598710C1

A* A57A 16 OR 3544876C1
A* A57A 18 LT GN 3544876C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B* A56A 16 OR 3544876C1 A A82 16 GY 3544876C1
B* A56A 18 YL 3544876C1 B* A53AA 14 YL 3544877C1
C A77A 16 LTGN 3544876C1 B* A53PB 14 YL 3544877C1
D* A70A 16 RD 3544876C1 B* A53 14 YL 3544877C1
D* A56C 16 OR 3544876C1 C* A52AA 14 YL 3544877C1
E A85E 16 GY 3544876C1 C* A52PC 14 YL 3544877C1
F A64A 16 YL 3544876C1 C* A52 14 YL 3544877C1
G* A65A 16 OR 3544876C1 D - - - -
G* A65 16 OR 3544876C1 E A11-GB 12 WH 3544877C1
H* A78A 16 LTGN 3544876C1 F* A68A 16 BN 3544876C1
H* A78AA 16 LTGN 3544876C1 F* A68 16 BN 3544876C1
J A112 16 GY 3544876C1 G A58 16 BN 3544876C1
J# A23F 18 TN 3544876C1 H* A53B 14 YL 3544877C1
K A64B 16 YL 3544876C1 H* A53PA 14 YL 3544877C1
L* A78B 16 LTGN 3544876C1 J A63A 18 DKBL 3544876C1
L* A78BA 16 LTGN 3544876C1 K* A52D 14 YL 3544877C1
M A57C 16 OR 3544876C1 K* A52PD 14 YL 3544877C1
# W/ SNOW VALVE,IBB ENGINE


BASE 1 ADAPTER (1623)

K (LOCATED IN INSTRUMENT PANEL CENTER)
A A9Z 18 GY 1661208C1
J B A9A 18 GY 1661208C1
H C# A9W 18 GY 1661208C1
C* A9A 18 GY 1661208C1
G G CAV CIRCUIT GAUGE COLOR TERMINAL
D A9F 20 GY 1661208C1
F E A9M 18 GY 1661208C1 F A A58 16 BN 1661208C1
F A9ZVR 18 GY 1661208C1 B A54D 18 BN 1661208C1

E E
G@ A116UV 18 GY 1661208C1 C A58DA 18 BN 1661208C1
D G& A9/104 18 GY 1661208C1
D D A58DB 18 BN 1661208C1
C E A58T 18 BN 1661208C1
C H A9AD 20 WH 1661208C1
H&& A9AD 20 GY 1661208C1 F A54B 16 BN 1661208C1
B B G - - - -
J@@ A9BB 18 GY 1661208C1
K A75ZVR 18 GY 1661208C1
A A
CONNECTOR 2006789C1
BODY LOCK 2007316C1
# W/ WHEELCHAIR LIFT INTERLOCK

* W/ SNOWVALVE, W/ IBB ENGINE
& W/ 5TH WHEEL JAW UNLOCK W/ MONITOR
@ W/ EATON HYBRID HOOD SWITCH
&& W/DRIVER DISPLAY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

347
13.46. CONNECTOR BODY COMPOSITES, P. 32A

CHAPTER 13
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 26AUG10 AE08056619 32A
Figure 348 Connector Body Composites
348

DIAGRAM 13
NAVISTAR, INC.
REAR TURNS PANEL ADAPTER (1625) J1939 PRIVATE TERMINATING RESISTOR (1626)
C
M L K J H G F E D C B A B
A
CONNECTOR 3543733C1
BODY LOCK 1667771C1
A* A57C 16 OR 3543733C1 3535424C1
A* A70A 16 RD 3535303C1 3535424C1
A A5ET(+) 18 YL 1661875C1 3568570C1
B* A70B 16 RD 3535303C1 3535424C1
B PLUG - - 3568570C1 -
B* A57 16 OR 3543733C1 3535424C1
C A5ET(-) 18 GN 1661875C1 3568570C1
C* A57BB 16 LTGN 3543733C1 3535424C1
C* A70BB 16 RD 3535303C1 3535424C1
D A57K 16 OR 3543733C1 3535424C1
E* A56C 16 OR 3543733C1 3535424C1
E* A68A 16 BN 3535303C1 3535424C1
F* A56 16 OR 3535303C1 3535424C1
F* A68B 16 BN 3535303C1 3535424C1
G* A56BB 16 YL 3543733C1 3535424C1
G* A68BB 16 BN 3535303C1 3535424C1
H* A68D 18 BN 3535303C1 3535424C1
H* A56K 16 OR 3543733C1 3535424C1
J A62 18 DKBL 3543733C1 3535424C1
K A62DA 18 DKBL 3543733C1 3535424C1
L A62DB 18 DKBL 3543733C1 3535424C1
M A62E 18 DKBL 3543733C1 3535424C1 J1939 TERMINATING RESISTOR (1657)
DIAGNOSTIC CONNECTOR (1650)

(LOCATED UNDER INSTRUMENT PANEL
LEFT OF STEERING COLUMN)
C
B
D A
E
C
F A B CONNECTOR 1667741C1
BODY LOCK 1667771C1
J
G
H
CONNECTOR 3544066C1 A A5LI(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL C A5LI(-) 18 GN 1661875C1 3568570C1
A A98-G 18 WH 1651968C1
B A98H 18 BK 1651968C1
C A5B(+) 18 YL 1651968C1
D A5B(-) 18 GN 1651968C1
E PLUG - - 2025431C1
F A3CC(+) 18 DKBL 1651968C1
G A3CC(-) 18 GY 1651968C1
H A98A(+) 18 YL 1651968C1
J A98A(-) 18 GN 1651968C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

349
13.48. CONNECTOR BODY COMPOSITES (1660 / 1661), P. 34

DIAGRAM 13
NAVISTAR, INC.
J1708 PUBLIC (+) (1660)

(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
A A3BB(+) 18 DKBL 1661208C1
G
B A3AC(+) 18 DKBL 1661208C1
F C* A98VE+ 16 BK 1661208C1
E C* A3C(+) 18 DKBL 1661208C1
D* A3CE(+) 18 DKBL 1661208C1
D
D* A3BC(+) 18 DKBL 1661208C1
C D* A3BC(+) 20 DKBL 1661208C1
B E* A3AB(+) 18 DKBL 1661208C1
E* A3BD(+) 18 DKBL 1661208C1
F* A3BE(+) 18 DKBL 1661208C1
A F* A3BN(+) 20 DKBL 1661208C1
F* A3H(+) 18 DKBL 1661208C1
F* A3BE(+) 20 DKBL 1661208C1
CONNECTOR 2006789C1
G A3BA(+) 18 DKBL 1661208C1
BODY LOCK 2006792C1
J1708 PUBLIC (-) (1661)

A A3BB(-) 18 GY 1661208C1
B A3AC(-) 18 GY 1661208C1
G C* A98VE(-) 16 BK 1661208C1
C* A3C(-) 18 GY 1661208C1
F
D* A3CE(-) 18 GY 1661208C1
E D* A3BC(-) 18 GY 1661208C1
D D* A3BC(-) 20 GY 1661208C1
E* A3AB(-) 18 GY 1661208C1
C
E* A3BD(-) 18 GY 1661208C1
B F* A3BE(-) 18 GY 1661208C1
F* A3H(-) 18 GY 1661208C1
A F* A3BN(-) 20 GY 1661208C1
F* A3BE(-) 20 GY 1661208C1
G A3BA(-) 18 GY 1661208C1
CONNECTOR 2006789C1
BODY LOCK 2006792C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

350

NAVISTAR, INC.
FORWARD CHASSIS (1700) CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
/ DASH CONNECTOR
1 M52 14 YL 3549416C1 33** M90B 18 GY 3549418C1
(LOCATED ON DASH PANEL
LEFT SIDE UPPER) 2 M53 14 YL 3549416C1 33%% M94AF 18 GY 3549418C1
3 M52D 14 YL 3549416C1 34% M94AK 14 BN 3549417C1
4 M53B 14 YL 3549416C1 34* M94H 18 GY 3549418C1
5 M54B 14 BN 3549416C1 34** M94BF 18 GY 3549418C1
76
64
12
50
38
26
6 M19A 16 GY 3549416C1 34%% M94AK 14 GY 3549417C1

7 M19B 16 GY 3549416C1 35% M94AJ 14 GN 3549417C1
8 M53E 14 YL 3549416C1 35* M94J 18 GY 3549418C1
9 M53F 14 YL 3549416C1 35** M94R(+) 18 BK 3549418C1
10 M52B 14 YL 3549416C1 35%% M94AJ 14 GY 3549417C1
11 M52E 14 YL 3549416C1 36% M94AH 14 BL 3549417C1
12@ M103C 12 LTGN 3549415C1 36* M94K 18 GY 3549418C1
12@ M14LP 10 RD 3549415C1 36** M94R(-) 18 BN 3549418C1
12@ M14WB 12 RD 3549415C1 36%% M94AH 14 GY 3549417C1
13@ M12BD 12 LTBL 3549415C1 37 M67A 16 VT 3549417C1
13@ M103D 12 LTGN 3549415C1 38** M10-GV 16 WH 3549417C1
13
39
27
51
65
14 M56B 16 OR 3549417C1 38& M67B 16 VT 3549417C1

15 M57B 16 OR 3549417C1 39 M73R 16 LTGN 3549417C1
16 M41 18 GY 3549418C1 40 M73M 16 LTGN 3549417C1
17 M87C 18 GY 3549418C1 41 M73AF 16 LTGN 3549417C1
CONNECTOR 3595624C1
18 M9BB 18 GY 3549418C1 42 M94SBB 16 GY 3549417C1
19@ M87KA 16 GY 3549417C1 43 M104CC 18 DKBL 3549418C1
19*@ M61 18 GY 3549418C1 44 M104CB 18 DKBL 3549418C1
** W/ WABCO FULL POWER ABS 20@ M87BA 18 GY 3549418C1 45 M89CE 18 PL 3549418C1
* W/ BENDIX AIR ABS 20*@ M106A 18 GY 3549418C1 46 M89AR 18 PK 3549418C1
% W/ WABCO AIR ABS
8000 MODELS 21 M85E 16 GY 3549417C1 47 M44Y 16 GY 3549416C1
%% W/ WABCO AIR ABS 22 M64A 16 YL 3549417C1 47## M44J 18 GY 3549418C1
4000/7000 MODELS
23 M64B 16 YL 3549417C1 48 M92#103 18 TN 3549418C1
# W/ WABCO HYD ABS
@ MUTUALLY EXCLUSIVE 24 M67C 16 VT 3549417C1 49 M92#101 18 TN 3549418C1
## W/ AUTO APPLY PARK 25 M110AD 18 GY 3549418C1 50 M94SAB 16 GY 3549417C1
BRAKES
& W/ COMPRESSOR / TANK 26 M67D 16 VT 3549416C1 51 M94SDB 16 GY 3549416C1
FOR HYD CHASSIS 27& M9A 18 GY 3549418C1 52 M6VDC 18 GY 3549418C1
27* M94 18 GY 3549418C1 53 M9VA 18 GY 3549418C1
27% M94AB 14 BN 3549417C1 54 MA1 18 GY 3549418C1
27%% M94AB 14 GY 3549417C1 55 MA2 18 GY 3549418C1
28* M94A 18 GY 3549418C1 56 MA3 18 GY 3549418C1
28% M94AA 14 GN 3549417C1 57 MA4 18 GY 3549418C1
28& M6A 18 GY 3549418C1 58 MA5 18 GY 3549418C1
28%% M94AA 14 GY 3549417C1 59 M11-GM 18 GY 3549418C1
29* M94B 18 GY 3549418C1 60 M94SCB 16 GY 3549417C1
29% M94AL 14 BL 3549417C1 61 M44L 18 GY 3549418C1
29& M40 18 GY 3549418C1 62 PLUG - - 3598921C1
29%% M94AL 14 GY 3549417C1 63& M78BC 16 LTGN 3549417C1
30** M94L(+) 18 BK 3549418C1 63@ M78BC 16 LTGN 3549417C1
30* M94C 18 GY 3549418C1 63@ M78BC 16 LTGN 3549416C1
30* M94F 18 GY 3549418C1 64 M78AC 16 LTGN 3549416C1
30% M94AC 18 BN 3549418C1 65 PLUG - - 3598921C1
30%% M94AC 18 GY 3549418C1 66 PLUG - - 3598921C1
31* M94D 18 GY 3549418C1 67 PLUG - - 3598921C1
31% M94AD 18 BK 3549418C1 68 M14T 10 RD 3549415C1
31** M94L(-) 18 BN 3549418C1 69 M94SJ 16 GY 3549416C1
31%% M94AD 18 GY 3549418C1 70 M94SK 16 GY 3549416C1
32* M94E 18 GY 3549418C1 71 M94SM 16 GY 3549416C1
32% M94AE 18 BN 3549418C1 72 M94SN 16 GY 3549416C1
32** M90H 16 GY 3549417C1 73 M94SL 16 GY 3549416C1
32%% M94AE 18 GY 3549418C1 74 M94SZC 16 GY 3549416C1
33%@ M94AF 18 BK 3549418C1 75 M94SVC 16 GY 3549416C1
33@ M94AF 18 GY 3549418C1 76 M94SH 16 GY 3549416C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 ADDED %% EFFECTS, F 92346U
% EFFECTS WAS: W/ WABCO AIR ABS 59974G 15SEP06 AE08056619 035
351

NAVISTAR, INC.
FORWARD CHASSIS (1700) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED ON FRONT LEFT DASH PANEL (UPPER)) 19@ A87KA 18 GY 2003343C1
19@ A61 18 GY 2003343C1
20@ A87BA 18 GY 2003343C1
20@ A106A 18 GY 2003343C1
12 1 21@ A85E 16 GY 3574285C1
21@& A85EJ 16 GY 3574285C1
26 13
22@ A64A 16 YL 3574285C1
38 27
50 39 22@& A64AJ 16 YL 3574285C1
64 51
23@ A64B 16 YL 3574285C1
23@& A64BJ 16 YL 3574285C1
76 65
24@ A67C 16 LTBL 3574285C1
24@ A67AA 18 PK 2003343C1
25@ A110AD 18 GY 2003343C1
CONNECTOR 3595625C1 25@& A110ADJ 18 GY 2003343C1

26 A67D 16 LTBL 3574288C1
CAV CIRCUIT GAUGE COLOR TERMINAL 27@ A9A 18 GY 2003343C1
1@ A52 14 YL 3574288C1 27%@ A94AB 18 GY 2003343C1
1@& A52J 14 YL 3574288C1 27#@ A94 16 GY 3574285C1
2@ A53 14 YL 3574288C1 27%% A94AB 14 GY 3574285C1
2@& A53J 14 YL 3574288C1 28@ A6A 18 GY 2003343C1
3@ A52D 14 YL 3574288C1 28%@ A94AA 16 GY 3574285C1
3@& A52DJ 14 YL 3574288C1 28#@ A94A 16 GY 3574285C1
4@ A53B 14 YL 3574288C1 28%% A94AA 14 GY 3574285C1
4@& A53BJ 14 YL 3574288C1 29@ A40 18 GY 2003343C1
5@ A54B 16 BN 3574285C1 29%@ A94AL 18 GY 2003343C1
5@& A54BJ 16 BN 3574285C1 29#@ A94B 16 TN 3574285C1
6@ A19A 16 GY 3574285C1 29%% A94AL 14 GY 3574285C1
6@& A19AJ 16 GY 3574285C1 30**@ A94L(+) 18 GY 2003343C1
7@ A19B 16 GY 3574285C1 30%@ A94AC 18 GY 2003343C1
7@& A19BJ 16 GY 3574285C1 30#@ A94C 16 GY 3574285C1
8@ A53E 14 YL 3574288C1 30%% A94AC 18 GY 2003343C1
8@& A53EJ 14 YL 3574288C1 31**@ A94L(-) 18 GY 2003343C1
9@ A53F 14 YL 3574288C1 31%@ A94AD 18 GY 2003343C1
9@% A53FJ 14 YL 3574288C1 31#@ A94D 16 GY 3574285C1
10@ A52B 14 YL 3574288C1 31%% A94AD 18 GY 2003343C1
10@% A52BJ 14 YL 3574288C1 32**@ A90H 18 GY 2003343C1
11@ A52E 14 YL 3574288C1 32%@ A94AE 18 GY 2003343C1
11@& A52EJ 14 YL 3574288C1 32# A94E 16 GY 3574285C1
12@ A103C 10 LTGN 3574287C1 32%% A94AE 18 GY 2003343C1
12@& A103CCJ 10 LTGN 3574287C1 33** A90B 18 GY 2003343C1
12@ A14LP 10 RD 3574287C1 33% A94AF 18 GY 2003343C1
12@& A14LPJ 10 RD 3574287C1 33# A94F 16 GY 3574285C1
12@ A14WB 12 RD 3574287C1 33%% A94AF 18 GY 2003343C1
13@ A103D 12 LTGN 3574287C1 34** A94BF 18 GY 2003343C1
13@& A103DJ 12 LTGN 3574287C1 34% A94AK 18 GY 2003343C1
13@ A12BD 12 LTBL 3574287C1 34# A94H 16 GY 3574285C1
14@ A56B 16 YL 3574287C1 34%% A94AK 14 GY 3574285C1
14@& A56BJ 16 YL 3574287C1 35** A94R(+) 18 GY 2003343C1
14@ A56B 16 OR 3574285C1 35% A94AJ 16 GY 3574285C1
15@ A57B 16 LTGN 3574285C1 35# A94J 16 GY 3574285C1
15@& A57BJ 16 LTGN 3574285C1 35%% A94AJ 14 GY 3574285C1
15@ A57B 16 OR 3574285C1 ** W/ WABCO FULL POWER AIR
16@ A41 18 GY 2003343C1 # W/ BENDIX AIR
16@& A41J 18 GY 2003343C1 * W/ EATON HYBRID XMSN
@ MUTUALLY EXCLUSIVE
17 A87C 18 GY 2003343C1 & W/ 7600 RHD
18@ A9BB 18 GY 2003343C1 % W/ WABCO AIR ABS 8000 MODELS
18@& A9BBJ 18 GY 2003343C1 %% W/ WABCO AIR ABS 4000/7000 MODELS
CHART CONTINUED ON SHEET 37

U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

352

NAVISTAR, INC.
FORWARD CHASSIS (1700)(CONT)

(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
36** A94R(-) 18 GY 2003343C1 55@ AA2 18 GY 2003343C1
36# A94K 16 GY 3574285C1 55@ ATEM4 16 GY 3574285C1
36% A94AH 18 GY 2003343C1 56@ AA3 18 GY 2003343C1
36%% A94AH 14 GY 3574285C1 56@ ATEM5 16 GY 3574285C1
37@ A67A 16 LTBL 3574285C1 57@ AA4 18 GY 2003343C1
37@ A3(+) 18 YL 2003343C1 57@ ATEM6 16 GY 3574285C1
38 A3(-) 18 GN 2003343C1 58@ AA5 18 GY 2003343C1
38& A67B 16 LTBL 3574285C1 58@ ATEM7 16 GY 3574285C1
38** A10-GV 18 WH 2003343C1 59@ A11-GM 18 WH 2003343C1
39@ A73R 16 LTBL 3574285C1 59@ ATEM8 16 GY 3574285C1
39@ A67B 18 GY 2003343C1 60 A94SCB 18 GY 2003343C1
40@ A73M 16 LTBL 3574285C1 61 A44L 18 GY 2003343C1
40@ A67C 18 GY 2003343C1 62 A44J 18 GY 2003343C1
41@ A73AF 16 LTBL 3574285C1 63@ A78BC 16 LTGN 3574285C1
41@ A67D 18 GY 2003343C1 63@ A78BD 16 LTGN 3574285C1
42 A94SBB 18 GY 2003343C1 64@ A78AC 16 LTGN 3574288C1
43## A104CC 18 DKBL 2003343C1 64@ A78AD 16 LTGN 3574285C1
43* A9/104 18 GY 2003343C1 65 - - - -
44 A104CB 18 DKBL 2003343C1 66 - - - -
45@ A89CE 18 PL 2003343C1 67 - - - -
45@ A67-GA 18 WH 2003343C1 68@ A14T 10 RD 3574287C1
46@ A89AR 18 PL 2003343C1 68@@ A14TJ 10 RD 3574287C1
46@ A67AB 18 PK 2003343C1 69 A94SJ 16 GY 3574288C1
47 A44Y 16 GY 2003343C1 70 A94SK 16 GY 3574288C1
48@ A92B103 18 TN 2003343C1 71 A94SM 16 GY 3574288C1
48@ A77 18 BK 3549418C1 72 A94SN 16 GY 3574288C1
49 A92#101 18 TN 2003343C1 73 A94SL 16 GY 3574288C1
50 A94SAB 18 GY 2003343C1 74 A94SZC 16 GY 3574288C1
51 A94SDB 18 GY 3574289C1 75 A94SVC 16 GY 3574288C1
52@ A6VDC 18 GY 2003343C1 76 A94SH 16 GY 3574288C1
52@ ATEM1 16 GY 3574285C1
** W/ WABCO FULL POWER ABS
53@ A9VA 18 GY 2003343C1 # W/ BENDIX AIR
53@ ATEM2 16 GY 3574285C1 * W/ EATON HYBRID XMSN
54@ AA1 18 GY 2003343C1 & W/ VORAD COLLISION AVOIDANCE SYSTEM
% W/ WABCO AIR ABS 8000 MODELS
54@ ATEM3 16 GY 3574285C1 %% W/ WABCO AIR ABS 4000/7000 MODELS
## W/ ALLISON XMSN
@@ W/ 7600 RHD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

353

NAVISTAR, INC.
IP / CENTER CHASSIS (1701)

(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
15@# A94L(-) 18 GY 2003343C1
15@** A94WM 18 GY 2003343C1
15@* A94BN 16 GY 3574285C1
12 1
15%% A94WM 18 GY 2003343C1
26 13 16@** A94WW 18 GY 2003343C1
38 27 16@# A94R(+) 18 GY 2003343C1
50 39
16@* A94BE 16 GY 3574285C1
64 51 16%% A94WW 14 GY 3574285C1
76 65
17@** A94WU 18 GY 2003343C1
17@# A94R(-) 18 GY 2003343C1
17@* A94BD 16 GY 3574285C1
17%% A94WU 14 GY 3574285C1
CONNECTOR 3595623C1 18@# A3C(-) 18 GY 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL 18@** A94WN 18 GY 2003343C1
1@ A71A 16 OR 3574288C1 18@* A94BH 16 GY 3574285C1
1@& A71AJ 16 OR 3574288C1 18%% A94WN 14 GY 3574285C1
2@ A70B 16 RD 3574288C1 19@# A3C(+) 18 DKBL 2003343C1
2@& A70BJ 16 RD 3574288C1 19@** A94WR 18 GY 2003343C1
2@ A56 16 OR 3574288C1 19@ A94BF 16 GY 3574285C1
3 A57 16 OR 3574288C1 19%% A94WR 14 GY 3574285C1
4@ A68B 16 BN 3574288C1 20@# A90F 18 GY 2003343C1
4@& A68BJ 16 BN 3574288C1 20@** A94WX 18 GY 2003343C1
4@ A68 16 BN 3574288C1 20@* A94BL 16 GY 3574285C1
5@ A56TS 18 YL 3574289C1 21@# A44A 18 GY 2003343C1
5@& A56TSJ 18 YL 3574289C1 21@** A94WZ 18 GY 2003343C1
5@ A56T 12 YL 3574287C1 21@* A94BJ 16 GY 3574285C1
6@ A57TS 18 LTGN 3574289C1 22@** A94WS 18 GY 2003343C1
6@& A57TSJ 18 LTGN 3574289C1 22@# A90B 18 GY 2003343C1
6@ A57T 12 LTGN 3574287C1 22@* A94BK 16 GY 3574285C1
7@ A54TS 18 BN 3574289C1 22%% A94WS 18 GY 2003343C1
7@& A54TSJ 18 BN 3574289C1 23@** A94WT 18 GY 2003343C1
7@ A54T 12 BN 3574287C1 23@# A90H 18 GY 2003343C1
8@ A71TS 16 OR 3574288C1 23@* A94BA 16 GY 3574285C1
8@& A71TSJ 16 OR 3574288C1 23%% A94WT 18 GY 2003343C1
8@ A68T 12 BN 3574287C1 24@# A90E 18 GY 2003343C1
8@& A68TSJ 12 BN 3574287C1 24@** A94-G7 16 WH 3574285C1
9@ A70TS 14 RD 3574288C1 24@* A94BB 16 GY 3574285C1
9@& A70TSJ 14 RD 3574288C1 24%% A94-G7 14 GY 3574285C1
9@ A70T 10 RD 3574287C1 25@# A10-GV 18 WH 2003343C1
10@ A94T 10 GY 3574287C1 25@* A94BC 16 GY 3574285C1
10@ A94TM 12 GY 3574287C1 25@** A94-G6 16 WH 3574285C1
10@& A94TMJ 12 GY 3574287C1 25%% A94-G6 14 GY 3574285C1
10@ A94T 10 DKBL 3574287C1 26@# A94L 12 GY 3574287C1
11@ A72V 12 DKBL 3574287C1 26@& A64RTJ 12 GY 3574287C1
11@ A94TE 16 GY 3574288C1 27@ A36A 18 TN 2003343C1
11@& A94TEJ 16 GY 3574288C1 27@& A36AJ 18 TN 2003343C1
11@ A72 12 OR 3574287C1 28@ A57J 16 LTGN 3574285C1
12@ A56R 16 YL 3574288C1 28@& A57JJ 16 LTGN 3574285C1
12@& A56RJ 16 YL 3574288C1 28@ A57J 16 OR 3574285C1
12@ A56BB 16 YL 3574288C1 29@ A36B 18 TN 2003343C1
13@ A9 18 GY 3574289C1 29@& A36BJ 18 TN 2003343C1
13@& A9J 18 GY 3574289C1
# W/ WABCO FULL POWER ABS
14@# A94L(+) 18 GY 2003343C1
* W/ BENDIX ABS
14@** A94WL 18 GY 2003343C1 ** W/ WABCO AIR ABS 8000 MODELS
14@* A94BM 16 GY 3574285C1 %% W/ WABCO AIR ABS 4000/7000 MODELS
14%% A94WL 18 GY 2003343C1
& W/ 7600 RHD
CHART CONTINUED ON SHEET 39
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 RMVD CAVITIES 30-32, F 92346U
ADDED %% EFFECTS, **WAS: W/ WABCO AIR ABS 59974G 15SEP06 AE08056619 038
354

DIAGRAM 13
NAVISTAR, INC.
IP / CENTER CHASSIS
(1701) (CONT) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON FRONT LEFT DASH PANEL (LOWER)) 47@ A94SM 18 GY 2003343C1
47@ A59N 18 GY 2003343C1
47@* A59NJ 18 GY 2003343C1
47%@ A92HE 18 TN 2003343C1
12 1 48@ A94SN 18 GY 2003343C1
48@ A59P 18 GY 2003343C1
26 13
48@* A59PJ 18 GY 2003343C1
38 27
48%@ A92HG 14 TN 3574285C1
50 39
49@ A94SJ 18 GY 2003343C1
64 51
49@ A59Q 18 GY 2003343C1
76 65 49@* A59QJ 18 GY 2003343C1
49%@ A92HH 14 TN 3574285C1
50@ A49 18 GY 2003343C1
CONNECTOR 3595623C1 50@* A49J 18 GY 2003343C1
CHART CONTINUED FROM SHEET 38 51@ A20 16 LTGN 3574288C1
51@* A20J 16 LTGN 3574288C1
CAV CIRCUIT GAUGE COLOR TERMINAL 52@ A5E(+) 18 YL 2003343C1
33@ A59C 18 GY 2003343C1 52@* A5EJ(+) 18 YL 2003343C1
33@* A59CJ 18 GY 2003343C1 53@ A5E(-) 18 GN 2003343C1

34@ A59D 18 GY 2003343C1 53@* A5EJ(-) 18 GN 2003343C1
34@* A59DJ 18 GY 2003343C1 54@ A59S 18 GY 2003343C1
35@ A59E 18 GY 2003343C1 54@* A59SJ 18 GY 2003343C1
35@* A59EJ 18 GY 2003343C1 54@ A94SA 18 GY 2003343C1
36@ A59G 18 GY 2003343C1 55@ A94SC 18 GY 2003343C1
36@* A59GJ 18 GY 2003343C1 55@ A59T 18 GY 2003343C1
37@ A59H 18 GY 2003343C1 55@* A59TJ 18 GY 2003343C1
37@* A59HJ 18 GY 2003343C1 55@ A61B 18 GY 2003343C1
38@ A59J 18 GY 2003343C1 56@ A94SB 18 GY 2003343C1
38@* A59JJ 18 GY 2003343C1 56#@ A106B 18 GY 2003343C1
39@ A59K 18 GY 2003343C1 56@ A59V 18 GY 2003343C1
39@* A59KJ 18 GY 2003343C1 56@* A59VJ 18 GY 2003343C1
40@ A39A 16 GY 3574285C1 57@ A94SD 18 GY 2003343C1
40@* A39AJ 16 GY 3574285C1 57#@ A110B 18 GY 2003343C1
41@ A87EA 18 GY 2003343C1 57@ A59W 18 GY 2003343C1
41@* A87EAJ 18 GY 2003343C1 57@* A59WJ 18 GY 2003343C1
41@ A44Z 18 GY 2003343C1 58@ A87DB 18 GY 2003343C1
42@ A56BC 16 YL 3574285C1 58@* A87DBJ 18 GY 2003343C1
42@* A56BCJ 16 YL 3574285C1 58@ A44D 18 GY 2003343C1
43@ A104CA 16 DKBL 3574285C1 59@ A87MB 18 GY 2003343C1
43@ A32A 18 TN 2003343C1 59@* A87MBJ 18 GY 2003343C1
43@* A32AJ 18 TN 2003343C1 59@ A44N 18 GY 2003343C1
43%@ A98B(+) 18 YL 2003343C1 60@ A116M 18 GY 2003343C1
44@ A59CA 16 GY 3574285C1 60@ A94SZC 18 GY 2003343C1
44@ A32 18 TN 2003343C1 60@ A92HA 18 TN 2003343C1
44@* A32J 18 TN 2003343C1 60@ A59MB 18 GY 2003343C1
44%@ A98B(-) 18 GN 2003343C1 60@ A90-K 18 GY 2003343C1
45@ A49A 18 GY 2003343C1 60@ A90-D 16 GY 3574285C1
45@* A49AJ 18 GY 2003343C1
46@ A94SL 18 GY 2003343C1
* W/ 7600 RHD
46@ A59M 18 GY 2003343C1 # W/ 3 LIFT AXLE CONTROLS
46@* A59MJ 18 GY 2003343C1 % W/ EATON HYBRID XMSN
& W/ AIR PARK BRAKE
46%@ A92HB 18 TN 2003343C1
CHART CONTINUED ON SHEET 39A
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

355

DIAGRAM 13
NAVISTAR, INC.
IP / CENTER CHASSIS
(1701) (CONT)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595623C1

61@ A94SUC 18 GY 2003343C1
61@ A5A(-) 18 GN 2003343C1
61&@ A59NB 18 GY 2003343C1
61@* A64RVJ 14 YL 2003343C1
62@ A94SH 18 GY 2003343C1
62@ A5A(+) 18 YL 2003343C1
62#@ A59PB 18 GY 2003343C1
63@ A57R 16 LT GN 3574285C1
63@* A57RJ 16 LT GN 3574285C1
63@# A57BB 16 LTGN 3574285C1
64@ A57BC 16 LTGN 3574288C1
64@* A57BCJ 16 LTGN 3574288C1
65 A42 16 GY 3574288C1
66@ A92HJ 12 TN 3574287C1
66@ A116U 18 GY 3574289C1
66@ A112 16 GY 3574288C1
67@ A19 16 GY 3574288C1
67@* A19J 16 GY 3574288C1
67@ A92HD 12 TN 3574287C1
68@ A65 16 OR 3574288C1
68@* A65J 16 OR 3574288C1
69@ A44 16 GY 3574288C1
69@ A116L 18 GY 3574289C1
69@ A94SK 18 GY 3574289C1
70@ A71N 16 OR 3574288C1
70@## A94W 18 GY 3574289C1
70@##* A94WJ 18 GY 3574289C1
70%@ A92HC 12 TN 3574287C1
71@ A68BB 14 BN 3574288C1
71@* A68BBJ 16 BN 3574288C1
72@ A70BB 16 RD 3574288C1
72@* A70BBJ 16 RD 3574288C1
73@ A71BB 16 LTBL 3574288C1
73@* A71BBJ 16 LTBL 3574288C1
74@ A54BB 16 BN 3574288C1
74@## A58BB 14 BN 3574288C1
# W/ WABCO FULL POWER ABS 74@##* A58BBJ 14 BN 3574288C1
% W/ EATON HYBRID XMSN
75 A12BB 16 LTBL 3574288C1
## W/ ECE 48 76@ A37D 16 TN 3574288C1
* W/ 7600 RHD 76@* A37DJ 16 TN 3574288C1
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 11OCT10 AE08056619 39A
356
13.55. CONNECTOR BODY COMPOSITES (1701 / 1701F), P. 40

DIAGRAM 13
NAVISTAR, INC.
CAV CIRC GA COLOR TERMINAL CAV CIRC GA COLOR TERMINAL

IP / CENTER CHASSIS
1 N71A 14 OR 3549416C1 31 N39B 16 GY 3549417C1
(1701)
2 N56 14 OR 3549416C1 32 N59B 18 GY 3549418C1 IP / CENTER CHASSIS
3 N57 14 OR 3549416C1 33 N59C 18 GY 3549418C1 (1701F) W/ CT-610
(CONT)
4 N68 14 BN 3549416C1 34 N59D 18 GY 3549418C1
(LOCATED ON FRONT
5 N56T 10 YL 3549415C1 35 N59E 18 GY 3549418C1 LEFT DASH PANEL
6 N57T 10 LTGN 3549415C1 36 N59G 18 GY 3549418C1 (LOWER))
7 N54T 10 BN 3549415C1 37 N59H 18 GY 3549418C1
8 N68T 10 BN 3549415C1 38 N59J 18 GY 3549418C1
76
64
12
9 N70T 10 RD 3549415C1 39 N59K 18 GY 3549418C1
50
38
26
10 N94T 10 GY 3549415C1 40 N39A 18 GY 3549418C1
11@ N72 12 OR 3549415C1 41@ N87EA 18 GY 3549418C1
11@ N72 10 OR 3549415C1 41&@ N92HA 18 TN 3549418C1
12 N56BB 16 YL 3549416C1 42 N56BC 16 YL 3549417C1
13 N9 16 GY 3549416C1 43@ N32A 18 TN 3549418C1
14# N94L(+) 18 GY 3549418C1 43@ N104CA 16 DKBL 3549417C1
14* N94BM 16 GY 3549417C1 43&@ N98B(+) 18 YL 3549418C1
14** N94WL 16 GY 3549417C1 44@ N32 18 TN 3549418C1
15# N94L(-) 18 GY 3549418C1 44@ N59CA 16 GY 3549417C1
15* N94BN 16 GY 3549417C1 44&@ N98B(-) 18 GN 3549418C1
15** N94WM 16 GY 3549417C1 45 N49A 18 GY 3549418C1
13
39
27
16* N94BE 16 GY 3549417C1 46@ N59M 18 GY 3549418C1
51
65
1
16# N94R(+) 18 GY 3549418C1 46&@ N92HB 18 TN 3549418C1
16** N94WW 16 GY 3549417C1 47@ N59N 18 GY 3549418C1
17* N94BD 16 GY 3549417C1 47&@ N92HE 18 TN 3549418C1
17# N94R(-) 18 GY 3549418C1 47@ N59EB 18 GY 3549418C1 CONNECTOR 3595622C1
17** N94WU 16 GY 3549417C1 48@ N59P 18 GY 3549418C1
18* N94BH 16 GY 3549417C1 48&@ N92HG 14 TN 3549417C1
18# N3C(-) 18 GY 3549418C1 49@ N59Q 18 GY 3549418C1
18** N94WN 16 GY 3549417C1 49&@ N92HH 14 TN 3549417C1
19* N94BF 16 GY 3549417C1 50 N49 18 GY 3549418C1
19# N3C(+) 18 DKBL 3549418C1 51 N20 16 LTGN 3549416C1
** W/ WABCO AIR ABS
19** N94WR 16 GY 3549417C1 52 N5E(+) 18 YL 3549418C1
# W/ WABCO FULL POWER ABS
20* N94BL 16 GY 3549417C1 53 N5E(-) 18 GN 3549418C1 * W/ BENDIX AIR ABS
20# N90F 18 GY 3549418C1 54 N59S 18 GY 3549418C1 % W/ AIR ACTUATED
POWER PARK BRAKE
20** N94WX 18 GY 3549418C1 55@ N61B 18 GY 3549418C1
& W/ EATON HYBRID XMSN
21* N94BJ 16 GY 3549417C1 55@ N59T 18 GY 3549418C1 @ MUTUALLY EXCLUSIVE
21# N44A 18 GY 3549418C1 56@ N106B 18 GY 3549418C1
21** N94WZ 18 GY 3549418C1 56@ N59V 18 GY 3549418C1
22* N94BK 16 GY 3549417C1 57@ N110B 18 GY 3549418C1
22# N90B 18 GY 3549418C1 57@ N59W 18 GY 3549418C1
22** N94WS 16 GY 3549417C1 58@ N87DB 18 GY 3549418C1
23* N94BA 16 GY 3549417C1 58%@ N44M 18 GY 3549418C1
23# N90H 18 GY 3549418C1 59@ N87MB 16 GY 3549417C1
23** N94WT 16 GY 3549417C1 59@ N87MB 18 GY 3549418C1
24* N94BB 16 GY 3549417C1 60@ N90K 18 GY 3549418C1
24% N90E 18 GY 3549418C1 60@ N59EF 18 GY 3549418C1
24# N90E 16 GY 3549418C1 61#@ N5A(-) 18 GN 3549418C1 CAV CIRC GA COLOR TERMINAL
24** N94-G7 16 WH 3549417C1 61@ N59EC 18 GY 3549418C1 69 N44 16 GY 3549416C1
25* N94BC 16 GY 3549417C1 62#@ N5A(+) 18 YL 3549418C1 70#@ N94A 16 GY 3549416C1
25% N10-GV 16 WH 3549418C1 62@ N59ED 18 GY 3549418C1 70@ N71N 16 OR 3549416C1
25# N10-GV 16 WH 3549418C1 63 N57BB 16 LTGN 3549417C1 70&@ N92HC 12 TN 3549415C1
25** N94-G6 16 WH 3549417C1 64 N57BC 16 LTGN 3549416C1 71 N68BB 14 BN 3549416C1
26# N94L 12 GY 3549415C1 65@ N42 16 GY 3549416C1 72 N70BB 14 RD 3549416C1
27 N36A 18 TN 3549418C1 65&@ N92HD 12 TN 3549415C1 73 N71BB 16 LTBL 3549416C1
28@ N57J 16 OR 3549417C1 66 N112 16 GY 3549416C1 74 N54BB 14 BN 3549416C1
28@ N59EB 18 GY 3549418C1 66& N92HJ 12 TN 3549415C1 75 N12BB 14 LTBL 3549416C1
29 N36B 18 TN 3549418C1 67 N19 16 GY 3549416C1 76 N37D 16 TN 3549416C1
30 N56J 16 OR 3549417C1 68 N65 16 OR 3549416C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 357 Connector Body Composites (1701 / 1701F)
357

DIAGRAM 13
NAVISTAR, INC.
CAT ENGINE
IP / ENGINE INTERCONNECT (1702)

(LOCATED ON FRONT CENTER DASH PANEL)
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
@ W/ MANUAL XMSN
* W/ ALLISON XMSN
10 12 13 15 # W/ AUTOSHIFT AND ULTRASHIFT
5 GEN 3 XMSN
1 9 & W/ ZFM-FREEDOMLINE XMSN
% W/ MUTUALLY EXCLUSIVE
CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1
1 PLUG - - 3508928C1 21# K17C 18 PK 3549418C1
2% K9AA 16 GY 3549417C1 21* K92C103 18 YL 3549418C1
2% K30B 18 TN 3549418C1 22 K97C 18 VT 3549418C1
2% K9AA 16 GY 3549417C1 23 K97B 18 VT 3549418C1
3 K6DB 18 GY 3549418C1 24 K30A 18 TN 3549418C1
4 K77B 18 LTGN 3549418C1 25% K92E 18 TN 3549418C1
5 K16C 18 GY 3549418C1 25*% K92#117 18 TN 3549418C1
6% K71 16 OR 3549417C1 26% K92F 18 TN 3549418C1
6% K92#145 18 OR 3549418C1 26*% K92C158 18 LTGN 3549418C1
6&% K71-G 16 WH 3549417C1 27% K92H 18 TN 3549418C1
7% K71B 16 OR 3549417C1 27*% K92#124 18 TN 3549418C1
7% K92#165 18 TN 3549418C1 28 K99B 18 VT 3549418C1
8%& K13A 16 PK 3549417C1 29 PLUG - - 3508928C1
8*% K92#163 18 TN 3549418C1 30 PLUG - - 3508928C1
8#% K13A 14 PK 3549417C1 31# K92YB 18 TN 3549418C1
9 PLUG - - 3508928C1 31* K92#156 18 TN 3549418C1
10 K77 16 LTGN 3549417C1 32 K26B 18 TN 3549418C1
11% K5R(+) 18 YL 3549418C1 33 K26A 18 TN 3549418C1
11*% K5E128 18 YL 3549418C1 34 PLUG - - 3508928C1
12 PLUG - - 3508928C1 35% K3BA(+) 18 DKBL 3549418C1
13% K31 18 TN 3549418C1 35&% K3BA(+) 18 YL 3549418C1
13&% K31H 18 TN 3549418C1 36% K3BA(-) 18 GY 3549418C1
14 K88 16 LTGN 3549417C1 36&% K3BA(-) 18 GN 3549418C1
15 PLUG - - 3508928C1 37 K97F 18 VT 3549418C1
16 K17 16 PK 3549417C1 38% K47T 18 GY 3549418C1
17% K5R(-) 18 GN 3549418C1 38% K46D 18 GY 3549418C1
17*% K5E108 18 GN 3549418C1 39*% K92#161 18 TN 3549418C1
18 K23A 16 TN 3549417C1 39#% K92AE 18 TN 3549418C1
19* K92#134 18 GY 3549418C1 39#% K92A 18 TN 3549418C1
19# K17-GC 18 WH 3549418C1 40#% K92(-) 18 GN 3549418C1
19& K17-GC 16 WH 3549417C1 40#% K92B 18 TN 3549418C1
20# K17B 18 PK 3549418C1 41*% K92B112 18 YL 3549418C1
20* K92#141 18 TN 3549418C1 41% K88A 18 TN 3549418C1
41#% K92(+) 18 YL 3549418C1
42 K97FZ 14 RD 3549416C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

358

DIAGRAM 13
NAVISTAR, INC.

W/ IBB ENGINE
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
* W/ ALLISON XMSN
# W/ AUTOSHIFT AND ULTRASHIFT
GEN 3 XMSN
10 12 13 15 & W/ MERITOR G XMSN
5 % W/ MUTUALLY EXCLUSIVE
1 9 @ W/ MANUAL XMSN & ODOMETER
SHUT OFF
CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1
1 K14 14 RD 3549416C1 21# K17C 16 PK 3549417C1
2% K9AA 16 GY 3549417C1 21* K92C103 18 YL 3549418C1
2% K9AA 18 GY 3549418C1 22 K97C 18 VT 3549418C1
3 K6DB 18 GY 3549418C1 23 K97B 18 VT 3549418C1
4 K77B 18 LTGN 3549418C1 24 K97F 18 VT 3549418C1
5 K28 18 TN 3549418C1 25# K92E 16 TN 3549417C1
6% K71A 16 OR 3549417C1 25* K92#117 18 TN 3549418C1
6*% K92#145 18 OR 3549418C1 26# K92F 18 TN 3549418C1
7% K71B 16 OR 3549417C1 26* K92C158 18 LTGN 3549418C1
7*% K92#165 18 TN 3549418C1 27# K92H 18 TN 3549418C1
8& K13A 16 PK 3549417C1 27* K92#124 18 TN 3549418C1
8* K92#163 18 TN 3549418C1 28 K99B 18 VT 3549418C1
8# K13A 14 PK 3549417C1 29 K92A17 18 TN 3549418C1
9 PLUG - - 3508928C1 30 K97N 18 VT 3549418C1
10 K77 16 LTGN 3549417C1 31# K92ER 18 TN 3549418C1
11% K5R(+) 18 YL 3549418C1 31* K92#156 18 TN 3549418C1
11*% K5E128 18 YL 3549418C1 32 K97S 18 VT 3549418C1
11* K5R128 18 YL 3549418C1 32@ K47TC 18 GY 3549418C1
12 PLUG - - 3508928C1 33 K97J 18 VT 3549418C1
13 K31 18 TN 3549418C1 34 K14RD2 14 RD 3549416C1
14 K88 16 LTGN 3549417C1 35 K3BA(+) 18 DKBL 3549418C1
15 K14C 16 RD 3549417C1 36 K3BA(-) 18 GY 3549418C1
16% K17 16 PK 3549417C1 37 K13A 18 PK 3549418C1
16% K17 18 PK 3549418C1 38* K47T 18 GY 3549418C1
17% K5R(-) 18 GN 3549418C1 38* K92A15 18 TN 3549418C1
17*% K5E108 18 GN 3549418C1 39*% K92#161 18 TN 3549418C1
17* K5R108 18 GN 3549418C1 39#% K92J 18 TN 3549418C1
18 K97A1 18 VT 3549418C1 40 K98GN 18 GN 3549418C1
19* K92#134 18 TN 3549418C1 41*% K92B112 18 TN 3549418C1
19# K17-GC 18 PK 3549418C1 41% K88A 16 LTGN 3549417C1
20# K17B 18 PK 3549418C1 41#% K98YL 18 YL 3549418C1
20* K92#141 18 TN 3549418C1 42 K97VT1 14 VT 3549416C1
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61073L 08FEB08 AE08056619 41A
359

DIAGRAM 13
NAVISTAR, INC.
W/ I6 AND V8 ENGINE CAV CIRCUIT GAUGE COLOR TERMINAL

18% K17M 18 PK 3549418C1
18## K17L 18 VT 3549418C1
19% K17K 18 PK 3549418C1
19% K92#142 18 WH 3549418C1
CONNECTOR 3595620C1 19@@ K92#134 18 YL 3549418C1
34 42 BODY LOCK 3598916C1
BODY LOCK 3598917C1 20* K17L 18 PK 3549418C1
38
28 33 20 K92A141 18 TN 3549418C1
30 31
21% K92B103 18 YL 3549418C1
22 24 25 27 21% K92D103 18 YL 3549418C1

@ W/ LCT XMSN
16 18 19 21 @@ W/ WTEC XMSN 21* K17J 16 PK 3549417C1
# W/ MANUAL XMSN 21@ K92#103 18 YL 3549418C1
* W/ EATON AUTOSHIFT 22 K97C 18 PL 3549418C1
10 12 13 15
** W/ MERITOR XMSN
5 ## W/ V8 ENGINE 22## K95 18 VT 3549418C1
1 9
% MUTUALLY EXCLUSIVE 23 K97B 18 VT 3549418C1
23## KA-95R 18 VT 3549418C1
24## K23 18 VT 3549418C1
24 K23A 18 TN 3549417C1
1 K97Z 10 VT 3549415C1
25% K92DL 18 LTBL 3549418C1
1## K97AE 18 VT 3549418C1
25* K92E 18 LTBL 3549418C1
1##% K97AA-E 18 VT 3549418C1
25% K92#117 18 LTBL 3549418C1
2 K9E 18 GY 3549418C1
26 K92D158 18 LTGN 3549418C1
2## K9_A 18 VT 3549418C1
26* K92F 18 LTGN 3549418C1
3 K6A 18 GY 3549418C1
27* K92H 18 WH 3549418C1
3## K6 20 VT 3549418C1
27 K92#124 18 WH 3549418C1
4 K77B 18 LTGN 3549418C1
27## K59 18 VT 3549418C1
4## K77 20 VT 3549418C1
28 K99B 18 PL 3549418C1
5 K13Z 18 PK 3549418C1
28## KAPS 18 VT 3549418C1
6 K92#145 18 OR 3549418C1
29 K23B 18 WH 3549418C1
6# K71B 16 OR 3549417C1
29## KFAN 18 VT 3549418C1
6* K71 18 OR 3549418C1
30## KIVS 18 VT 3549418C1
6** K71D 16 OR 3549417C1
30 K97M 18 PL 3549418C1
7# K71C 16 OR 3549417C1
31* K92YB 16 TN 3549417C1
7** K71E 16 OR 3549417C1
31 K92#156 18 PK 3549418C1
7* K71A 16 OR 3549417C1
32 K26A 18 TN 3549418C1
7@ K92#165 18 TN 3549418C1
32## K26B 18 VT 3549418C1
7@@ K92#165 18 TN 3549418C1
33 K26B 18 TN 3549418C1
8** K13A 16 PK 3549417C1
33## K26A 18 VT 3549418C1
8* K13D 16 PK 3549417C1
34 K19B 14 GY 3549417C1
8@ K92#163 18 YL 3549418C1
34## K19 16 VT 3549417C1
8@@ K92#163 18 YL 3549418C1
35* K3AA(+) 18 DKBL 3549418C1
9 K14AW 12 RD 3549415C1
35 K3A(+) 18 DKBL 3549418C1
10 K77A 16 LTGN 3549417C1
35## K3(+) 18 VT 3549418C1
10## K77A_B 16 VT 3549417C1
36* K3AA(-) 18 GY 3549418C1
11 K5A(+) 18 YL 3549418C1
36 K3A(-) 18 GY 3549418C1
11## KSC(+)_A 18 VT 3549418C1
36## K3(-) 18 VT 3549418C1
12 PLUG - - 3508928C1
37 K97UA 18 VT 3549418C1
13* K31F 18 TN 3549418C1
37## KIGNPWR 18 VT 3549418C1
13** K31E 16 TN 3549417C1
38% K97DF 18 PL 3549418C1
13# K31B 18 TN 3549418C1
38% K47T 18 GY 3549418C1
14 K88B 14 LTGN 3549417C1
38## K172 14 VT 3549417C1
15# K17E 18 PK 3549418C1
39# K93 18 TN 3549418C1
15* K17F 18 PK 3549418C1
39* K92AE 16 TN 3549417C1
15 K17B 18 PK 3549418C1
39 K92#161 18 OR 3549418C1
16 K17C 16 PK 3549417C1
40 K92(-) 18 GN 3549418C1
16## K17F 16 VT 3549417C1
40## K101_A 18 VT 3549418C1
17 K5A(-) 18 GN 3549418C1
41 K92B112 18 PK 3549418C1
17## K5C(-)_A 18 VT 3549418C1
41* K92(+) 18 YL 3549418C1
18% K17K 18 PK 3549418C1
42 K14LSC 12 WH 3549415C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

360
CHAPTER 13
NAVISTAR, INC.
W/ ISM 2007 ENGINE CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED ON FRONT CENTER DASH PANEL) 17@ K5E108 18 GN 3549418C1
18 PLUG - - 3508928C1
18! K41E 18 VT 3549418C1
34 42 19* K17-GC 18 WH 3549418C1

38 19@ K92#134 18 GY 3549418C1
28 33
30 31
19@ K92#134 18 YL 3549418C1
19& K17-GC 16 WH 3549417C1
22 24 25 27
16 18 19 21
20* K17B 18 PK 3549418C1
20@ K92#141 18 TN 3549418C1
10 12 13 15 21* K17C 18 PK 3549418C1
5 21@ K92C103 18 YL 3549418C1
1 9
22 K97C 18 VT 3549418C1
23 K97B 18 VT 3549418C1
CONNECTOR 3595620C1 24 K99D 18 VT 3549418C1
BODY LOCK 3598916C1
25% K92E 18 TN 3549418C1
BODY LOCK 3598917C1
25@% K92#117 18 LTBL 3549418C1
25@% K92#117 18 TN 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL 26% K92F 18 TN 3549418C1
1 PLUG - - 3508928C1 26@% K92C158 18 LTGN 3549418C1
2% K9AA 16 GY 3549417C1 27% K92H 18 TN 3549418C1
2% K9AC 18 GY 3549418C1 27@% K92#124 18 TN 3549418C1
2% K9AA 18 GY 3549418C1 27@% K92#124 18 WH 3549418C1
2**% K9AB 18 GY 3549418C1 28 K99B 18 VT 3549418C1
3 K6DB 18 GY 3549418C1 29 K97N 18 VT 3549418C1
4 K77B 18 LTGN 3549418C1 29! V97PB 18 WH 3549418C1
4! K77B1 18 LTGN 3549418C1 30 K97M 18 VT 3549418C1
5 PLUG - - 3508928C1 30! V97PA 18 VT 3549418C1
6* K71A 16 OR 3549417C1 31@% K92#156 18 PK 3549418C1
6# K71C 16 OR 3549417C1 31*% K92YB 18 TN 3549418C1
6** K71D 16 OR 3549417C1 31@% K92#156 18 TN 3549418C1
6@ K92#145 18 OR 3549418C1 32 PLUG - - 3508928C1
6& K71-G 16 WH 3549417C1 33 PLUG - - 3508928C1
7% K71B 16 OR 3549417C1 34 PLUG - - 3508928C1
7**% K71E 16 OR 3549417C1 35 K3BA(+) 18 DKBL 3549418C1
7@% K92#165 18 TN 3549418C1 36 K3BA(-) 18 GY 3549418C1
8&@ K13A 16 PK 3549417C1 37 K97F 18 VT 3549418C1
8* K13A 14 PK 3549417C1 37! K97F 18 GY 3549418C1
8@ K92#163 18 TN 3549418C1 38 PLUG - - 3508928C1
8@ K92#163 18 YL 3549418C1 39@% K92#161 18 TN 3549418C1
9 PLUG - - 3508928C1 39@% K92#161 18 OR 3549418C1
10 K77 16 LTGN 3549417C1 39% K92AE 18 TN 3549418C1
11#** K5A(+) 18 YL 3549418C1 39*% K92A 18 TN 3549418C1
11*& K5R(+) 18 YL 3549418C1 40% K92(-) 18 GN 3549418C1
11@ K5E128 18 YL 3549418C1 40*% K92B 18 TN 3549418C1
12 PLUG - - 3508928C1 40! K92(-) 18 LTGN 3549418C1
13## K31B 18 TN 3549418C1 41@% K92B112 18 TN 3549418C1
13** K31E 18 TN 3549418C1 41% K92(+) 18 YL 3549418C1
13& K31H 18 TN 3549418C1 42 PLUG - - 3508928C1
14 K88 14 LTGN 3549417C1
15 PLUG - - 3508928C1 @ W/ ALLISON XMSN
# W/ MANUAL XMSN
15! K41D 18 TN 3549418C1
** W/ MERITOR-G XMSN
16 K17 16 PK 3549417C1 ## W/ EATON XMSN
17! K5A(-) 18 LTGN 3549418C1 & W/ FREEDOMELINE XMSN
* W/ AUTOSHIFT & ULTRASHIFT GEN 3
17#** K5A(-) 18 GN 3549418C1
% MUTUALLY EXCLUSIVE
17*& K5R(-) 18 GN 3549418C1 ! W/ EURO IV ISM ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED "W/EURO IV" NOTEF 92477E
INTO NOTES BOX 59974G 15SEP06 AE08056619 043
361

DIAGRAM 13
NAVISTAR, INC.

9 2127 42
15 33
19
25
13 31 CONNECTOR 3595621C1
BODY LOCK 3598918C1
BODY LOCK 3598919C1
5 38
12 30 * W/ EATON HYBRID, I6 ENGINE
18
24
& W/ ALLISON XMSN
&& W/ EATON AUTO / ULTRASHIFT 3 XMSN
10 28
1 16
22 34 # W/ EATON HYBRID XMSN

24@ A97V 18 PL 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL 24@ A23A 18 TN 3574285C1
1@ A97D 10 PL 3574285C1 24@ A99D 18 PL 2003343C1
1@ A97Z 10 VT 3574285C1 24@ A30A 18 TN 2003343C1
2 A9E 20 GY 2003343C1 25@ A92E 16 TN 3574285C1
3 A6A 20 GY 2003343C1 25@ A92#117 18 TN 2003343C1
4 A77B 20 LTGN 2003343C1 25# A98(+) 18 YL 2003343C1
5@ A46C 18 GY 2003343C1 26@ A92#158 18 TN 2003343C1
5@ A13Z 18 PK 2003343C1 26@ A92F 16 TN 3574285C1
5*@ A17 18 PK 2003343C1 26# A98(-) 18 GN 2003343C1
6@ A71 16 OR 3574285C1 27@ A92#124 18 TN 2003343C1
6@ A92#145 18 TN 2003343C1 27@ A92H 16 TN 3574285C1
7@ A71A 16 OR 3574285C1 27@ A59 18 GY 2003343C1
7@ A92#165 18 TN 2003343C1 27# A17B 16 PK 3574285C1
8@ A13A 16 PK 3574285C1 28 A99B 18 PL 2003343C1
8@ A13D 16 PK 3574285C1 29@ A97N 18 PL 2003343C1
8@ A92#163 16 TN 3574285C1 29@ A23B 18 TN 2003343C1
8& A92#163 18 TN 2003343C1 30@ A97M 18 PL 2003343C1
9&& A14A 12 RD 3574287C1 30@ A97N 18 PL 2003343C1
9# A13B 12 PK 3574287C1 31@ A92YB 16 TN 3574285C1
10 A77A 16 LTGN 3574285C1 31@ A92#156 18 TN 2003343C1
11 A5R(+) 18 YL 2003343C1 32 A26A 18 TN 2003343C1
12 PLUG - - 3508928C1 33 A26B 18 TN 2003343C1
13 A31 18 TN 2003343C1 34@ A19 12 GY 3574287C1
14@ A88B 16 LTGN 3574285C1 34@ A97KB 14 PL 3574288C1
14*@ A17F 16 PK 3574285C1 35 A3AA(+) 18 DKBL 2003343C1
15@ A17B 18 PK 2003343C1 36 A3AA(-) 18 GY 2003343C1
15@ A95 18 TN 2003343C1 37 A97UA 16 PL 3574285C1
15@ A95 18 WH 2003343C1 38@ A97DF 18 PL 2003343C1
16 A17C 16 PK 3574285C1 38@ A47T 18 GY 2003343C1
17 A5R(-) 18 GN 2003343C1 38@ A46D 18 GY 2003343C1
18@ A97R 18 PL 2003343C1 39@ A92AE 16 TN 3574285C1
18@ A17M 18 PK 2003343C1 39@ A92#161 18 TN 2003343C1
18@ A23A 16 TN 3574285C1 39@ A93 18 TN 2003343C1
19@ A92#142 18 TN 2003343C1 40@ A92(-) 18 GN 2003343C1
19@ A17K 18 PK 2003343C1 40@ A92#101 18 TN 2003343C1
19@ A92#134 18 TN 2003343C1 41@ A92(+) 18 YL 2003343C1
20@ A92#141 18 TN 2003343C1 41@ A92#112 18 TN 2003343C1
20@ A17L 18 PK 2003343C1 42@ A14LSC 12 WH 3574287C1
21@ A92#103 18 TN 2003343C1 42@ A17A 16 WH 3574288C1
21@ A17J 16 PK 3574285C1 42@ A97S 14 PL 3574288C1
22 A97C 18 PL 2003343C1 42 A97FZ 14 VT 3574285C1
23 A97B 18 PL 2003343C1 42 A97FZ 14 RD 3574285C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

362
13.61. CONNECTOR BODY COMPOSITES (1703F), P. 44A

DIAGRAM 13
NAVISTAR, INC.
JUMPER CONN 1
(1703F)
BEHIND CENTRAL PANEL)
B C
A1* A71AJ 16 OR 3544886C1
A A1* A71BAJ 16 OR 3544886C1

D
A2 A70BJ 16 RD 3544886C1
12 12
8 8 A3 A103DJ 12 LTGN 3544881C1
11 11
7 7
10 10 A4 A64RTJ 12 YL 3544881C1
6 9 9 6 A5 A56TSJ 18 YL 3544880C1
8 8
A6 A57TSJ 18 LTGN 3544880C1
5 7 7 5
A7 - - - -
6 6 4
4 A8 A68BJ 16 BN 3544886C1
5 5
B1 A110ADJ 18 GY 3544886C1
3 4 4 3
3 3 B2 A64RVAJ 16 YL 3544886C1
2 2
2 2 B3 A52BBJ 16 YL 3544886C1
1 1
1 1
B4 A56RJ 16 YL 3544886C1
A D B5 A37DJ 16 TN 3544886C1
B6 A36AJ 18 TN 3544886C1
B C B7 A36BJ 18 TN 3544886C1
B8* A39BJ 16 GY 3544886C1
CONNECTOR 3612512C1 B8* A39J 16 GY 3544886C1
BODY LOCK 3553652C1
B9 A59BJ 18 GY 3544886C1
B10 A59CJ 18 GY 3544886C1
B11 A59DJ 18 GY 3544886C1
B12 A59EJ 18 GY 3544886C1
* MUTUALLY EXCLUSIVE C1 A59GJ 18 GY 3544886C1
C2 A59HJ 18 GY 3544886C1
C3 A59JJ 18 GY 3544886C1
C4 A59KJ 18 GY 3544886C1
C5 A39AJ 16 GY 3544886C1
C6 A87EAJ 18 GY 3544886C1
C7 A56BCJ 16 YL 3544886C1
C8 A32AJ 18 TN 3544886C1
C9 A32J 18 TN 3544886C1
C10 A49AJ 18 GY 3544886C1
C11 A59MJ 18 GY 3544886C1
C12 A59NJ 18 GY 3544886C1
D1 A59PJ 18 GY 3544886C1
D2 A59QJ 18 GY 3544886C1
D3 - - - -
D4 A52EJ 14 YL 3544881C1
D5 A53EJ 14 YL 3544881C1
D6 A53FJ 14 YL 3544881C1
D7 A59SJ 18 GY 3544886C1
D8 A87DBJ 18 GY 3544886C1
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 12OCT10 AE08056619 44A
Figure 363 Connector Body Composites (1703F),
363
13.62. CONNECTOR BODY COMPOSITES (1703M), P. 44B

DIAGRAM 13
NAVISTAR, INC.

A1* A71A 16 OR 3544884C1
JUMPER CONN 1 A1* A71BA 16 OR 3544884C1

(1703M) A2 A70B 16 RD 3544884C1
A3 A103D 12 LTGN 3544877C1
A4 A64RT 12 YL 3544877C1
A5 A56TS 18 YL 3544876C1
B C A6 A57TS 18 LTGN 3544876C1
A D
1 1 A7 - - - -
1 1
2 2 A8 A68B 16 BN 3544884C1
2 2
3 3
B1 A110AD 18 GY 3544884C1
3 4 4 3
B2 A64RVA 16 YL 3544884C1
5 5
4 4 B3 A52BB 16 YL 3544884C1
6 6
B4 A56R 16 YL 3544884C1
7 7
5 5 B5 A37D 16 TN 3544884C1
8 8
B6 A36A 18 TN 3544884C1
6 9 9 6
B7 A36B 18 TN 3544884C1
10 10
7 7
11 11 B8* A39 16 GY 3544884C1
8 8
1212 B8* A39B 16 GY 3544884C1
A D
B C B9 A59B 18 GY 3544884C1
B10 A59C 18 GY 3544884C1
B11 A59D 18 GY 3544884C1
CONNECTOR 3553649C1
B12 A59E 18 GY 3544884C1
BODY LOCK 3553650C1
C1 A59G 18 GY 3544884C1
C2 A59H 18 GY 3544884C1
C3 A59J 18 GY 3544884C1
C4 A59K 18 GY 3544884C1
* MUTUALLY EXCLUSIVE C5 A39A 16 GY 3544884C1
C6 A87EA 18 GY 3544884C1
C7 A56BC 16 YL 3544884C1
C8 A32A 18 TN 3544884C1
C9 A32 18 TN 3544884C1
C10 A49A 18 GY 3544884C1
C11 A59M 18 GY 3544884C1
C12 A59N 18 GY 3544884C1
D1 A59P 18 GY 3544884C1
D2 A59Q 18 GY 3544884C1
D3 - - - -
D4 A52E 14 YL 3544877C1
D5 A53E 14 YL 3544877C1
D6 A53F 14 YL 3544877C1
D7 A59S 18 GY 3544884C1
D8 A87DB 18 GY 3544884C1
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 12OCT10 AE08056619 44B
364
13.63. CONNECTOR BODY COMPOSITES (1704F), P. 44C

DIAGRAM 13
NAVISTAR, INC.
JUMPER CONN 2
(1704F)
(LOCATED IN INSTRUMENT PANEL CAV CIRC GAUGE COLOR TERMINAL
A1 A59TJ 18 GY 3544886C1
A2 A59VJ 18 GY 3544886C1
A3 A59WJ 18 GY 3544886C1
A4 A85EJ 16 GY 3544886C1
A 15 1 A5 - - - -
14
2 B A6 - - - -
13 3 A7 A68BBJ 16 BN 3544880C1
A8 A94TEJ 16 GY 3544880C1
12 4 A9 A70TSJ 14 RD 3544881C1
11 5
A10 - - - -
10
6
A11 A19J 16 GY 3544886C1
9 7
A12 A65J 16 OR 3544886C1
8 8 A13 - - - -
7 9 A14 - - - -
6 10 A15 A57BCJ 16 LTGN 3544886C1

5 11 B1 A58BAJ 16 BN 3544886C1
12
4 B2 A70BBJ 16 RD 3544886C1
B3 - - - -
13
3 B4 - - - -
2 14 B
B5 - - - -
15
A 1
B6 - - - -
B7 A54TSJ 18 BN 3544880C1
B8* A68TSJ 18 BN 3544880C1
B8* A71TSJ 16 OR 3544880C1
B9 A94TMJ 12 GY 3544881C1
CONNECTOR 3544869C1
BODY LOCK 3544871C1 B10 - - - -
B11 - - - -
B12 - - - -
* MUTUALLY EXCLUSIVE B13 - - - -
B14 - - - -
B15 - - - -
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 12OCT10 AE08056619 44C
Figure 365 Connector Body Composites (1704F),
365
13.64. CONNECTOR BODY COMPOSITES (1704M), P. 44D

DIAGRAM 13
NAVISTAR, INC.
JUMPER CONN 2
(1704M)

A1 A59T 18 GY 3544884C1
15
1 A2 A59V 18 GY 3544884C1
A 14
2 B A3 A59W 18 GY 3544884C1
13 3
A4 A85E 16 GY 3544884C1
A5 - - - -
12
4
A6 A47TS 18 GY 3544884C1
11
5
A7 A68BB 16 BN 3544876C1
10 6
A8 A94TE 16 GY 3544876C1
9 7
A9 A70TS 14 RD 3544877C1
8 8
A10 - - - -
7 9 A11 A19 16 GY 3544884C1
6 10 A12 A65 16 OR 3544884C1
11
5 A13 - - - -
12
4 A14 - - - -
A15 A57BC 16 LTGN 3544884C1
13
3 B1 A58BA 16 BN 3544884C1
2 14 B
A B2 A70BB 16 RD 3544884C1
15
1
B3 - - - -
B4 - - - -
B5 - - - -
CONNECTOR 3544870C1 B6 - - - -
BODY LOCK 3544871C1
B7 A54TS 18 BN 3544876C1
B8* A68TS 18 BN 3544876C1
B8* A71TS 16 OR 3544876C1
* MUTUALLY EXCLUSIVE B9 A94TM 12 GY 3544877C1
B10 - - - -
B11 - - - -
B12 - - - -
B13 - - - -
B14 - - - -
B15 - - - -
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 12OCT10 AE08056619 44D
366
13.65. CONNECTOR BODY COMPOSITES (1705F), P. 44E

DIAGRAM 13
NAVISTAR, INC.

JUMPER CONN 3 A1 A54B 16 BN 3544886C1
(1705F)
A2 A19A 16 GY 3544886C1
BEHIND CENTRAL PANEL) A3 A52D 14 YL 3544881C1
A4 A53B 14 YL 3544881C1
B C
A5 A52 14 YL 3544881C1
A6 A53 14 YL 3544881C1
A D
A7 A19B 16 GY 3544886C1
12 12 A8 A87MB 18 GY 3544886C1
8 8
11 11 B1 A5E(+) 18 YL 3544886C1
7 7
10 10 B2 A49 18 GY 3544886C1
6 9 9 6
B3 A20 16 LTGN 3544886C1
8 8
5 5 B4 - - - -
7 7
B5 - - - -
6 6 4
4 B6 A56D 16 YL 3544886C1
5 5
B7 A57D 16 LTGN 3544886C1
3 4 4 3
B8 A41 18 GY 3544886C1
3 3
2 2 B9 - - - -
2 2
1 1
1 1 B10 A9B 18 GY 3544886C1
B11 - - - -
A D
B12 - - - -
C1 A5E(-) 18 GN 3544886C1
B C C2 A64A 16 YL 3544886C1
C3 A64B 16 YL 3544886C1
CONNECTOR 3612512C1
BODY LOCK 3553652C1 C4 A57R 16 LTGN 3544886C1
BODY LOCK 3553654C1 C5 - - - -
C6 - - - -
C7 - - - -
C8 - - - -
C9 - - - -
C10 - - - -
C11 - - - -
C12 - - - -
D1 - - - -
D2 - - - -
D3* A103CC 10 LTGN 3544882C1
D3* A14LP 10 RD 3544882C1
D4 A14T 10 RD 3544882C1
D5 - - - -
D6 - - - -
D7 A94W 18 GY 3544886C1
D8 - - - -
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 12OCT10 AE08056619 44E
Figure 367 Connector Body Composites (1705F)
367
13.66. CONNECTOR BODY COMPOSITES (1705M), P. 44F

DIAGRAM 13
NAVISTAR, INC.

A1 A54BJ 16 BN 3544884C1
JUMPER CONN 3 A2 A19AJ 16 GY 3544884C1
(1705M)
A3 A52DJ 14 YL 3544877C1
BEHIND CENTRAL PANEL) A4 A53BJ 14 YL 3544877C1
A5 A52J 14 YL 3544877C1
B C A6 A53J 14 YL 3544877C1
A D
1 1 A7 A19BJ 16 GY 3544884C1
1 1
2 2 A8 A87MBJ 18 GY 3544884C1
2 2
3 3 B1 A5EJ(+) 18 YL 3544884C1
3 4 4 3
B2 A49J 18 GY 3544884C1
5 5
4 4 B3 A20J 16 LTGN 3544884C1
6 6
B4 - - - -
7 7 B5 - - - -
5 5
8 8
B6 A56DJ 16 YL 3544884C1
6 9 9 6
B7 A57DJ 16 LTGN 3544884C1
10 10
7 7 B8 A41J 18 GY 3544884C1
11 11
8 8
1212 B9 - - - -
A D
B C B10 A9BJ 18 GY 3544884C1
B11 - - - -
B12 - - - -
CONNECTOR 3553649C1 C1 A5EJ(-) 18 GN 3544884C1
BODY LOCK 3553650C1
C2 A64AJ 16 YL 3544884C1
C3 A64BJ 16 YL 3544884C1
C4 A57RJ 16 LTGN 3544884C1
C5 - - - -
C6 - - - -
C7 - - - -
C8 - - - -
C9 - - - -
C10 - - - -
C11 - - - -
C12 - - - -
D1 - - - -
D2 - - - -
D3* A103CCJ 10 LTGN 3544878C1
D3* A14LPJ 10 RD 3544878C1
D4 A14TJ 10 RD 3544878C1
D5 - - - -
D6 - - - -
D7 A94WJ 18 GY 3544884C1
D8 - - - -
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 12OCT10 AE08056619 44F
368

DIAGRAM 13
NAVISTAR, INC.
DCM HARNESS CONNECTOR

CAB CONNECTION (1800)-W/ LHD
(1800) CAV CIRCUIT GAUGE COLOR TERMINAL (1800F)-W/ 7600 RHD
(LOCATED IN (LOCATED IN INSTRUMENT PANEL TO THE
A1 A56L 20 OR 3544883C1
INSTRUMENT PANEL TO RIGHT SIDE OF STEERING COLUMN)
THE RIGHT OF A2 A57R 20 OR 3544883C1
STEERING COLUMN) A3 A11-GA 18 WH 3544876C1 D D
8 7 6 5 4 3 2 1
D D A4 A9V 18 GY 3544876C1 C
7 8 121110 9 8 7 6 5 4 3 2 1 C
1 2 3 4 5 6
A5@ A87A 18 GY 3544876C1 B 121110 9 8 7 6 5 4 3 2 1 B
C
1 2 3 4 5 6 7 8 9101112 C
A5@ A87A 20 GY 3544875C1 A 8 7 6 5 4 3 2 1 A
1 2 3 4 5 6 7 8 9101112
B B A6 A70A 20 RD 3544875C1
A 1 2 3 4 5 6 7 8 A
CONNECTOR 3612512C1
A7 A52A 20 YL 3544883C1 BODY LOCK1 3553652C1
A8 A102A 20 YL 3544883C1 BODY LOCK2 3612513C1
CONNECTOR 3553649C1
BODY LOCK 3553650C1 B1 A82C 20 GY 3544883C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B2 A40A 18 GY 3544884C1 A1 B56A 18 OR 3544886C1
B3@ A6 18 GY 3544884C1 A2 B57A 18 OR 3544886C1
B3@ A6H 18 GY 3544884C1 A3 B11-GAA 18 WH 3544880C1
B4 A97B 18 PL 3544884C1 A4 B9V 18 GY 3544880C1
B5 A97M 18 PL 3544884C1 A5 B87A 18 GY 3544880C1
B5 - - - - A6 B70A 18 OR 3544880C1
B6& A97N 18 PL 3544884C1 A7 B52A 18 YL 3544886C1
B7@ A44B 18 GY 3544884C1 A8 B102A 18 YL 3544886C1
B7@ A44A 16 GY 3544884C1 B1 B82B 18 GY 3544886C1
B8 - - - - B2 B40A 18 GY 3544886C1
B9 A70 20 RD 3544883C1 B3 B6H 18 GY 3544886C1
B10 A85B 20 GY 3544883C1 B4 B97Y 18 PL 3544886C1
B11@ A85K 18 GY 3544884C1 B5 B99U 18 PL 3544886C1
B11@ A85C 18 GY 3544884C1 B6 B99W 18 PL 3544886C1
B12 A97 20 GY 3544883C1 B7% B44BB 18 WH 3544886C1
C1 A82B 20 GY 3544883C1 B7%% B44BB 18 GY 3544886C1
C2 A40B 18 GY 3544884C1 B8 - - - -
C3@ A94SV 18 GY 3544884C1 B9 B70 18 OR 3544886C1
C3@ A94SVE 18 GY 3544884C1 B10 B85B 18 GY 3544886C1
C4 A99B 18 PL 3544884C1 B11 B85C 18 GY 3544886C1
C5 A97C 18 PL 3544884C1 B12 B96 18 PL 3544886C1
C6*& A99E 18 PL 3544884C1 C1 B82A 18 GY 3544886C1
C6** A99D 18 PL 3544884C1 C2 B40F 18 GY 3544886C1
C7 - - - - C3 B94SV 18 GY 3544886C1
C8 - - - - C4 B99V 18 PL 3544886C1
C9 A82A 20 GY 3544883C1 C5 B97P 18 PL 3544886C1
C10@ A94SZ 18 GY 3544884C1 C6 B99E 18 PL 3544886C1
C10@ A94SZE 18 GY 3544884C1 C7 B92L 16 TN 3544886C1
C11 A97A 18 PL 3544884C1 C8 B92DM 16 TN 3544886C1
C12 A40 18 GY 3544884C1 C9 B82 18 GY 3544886C1
D1@ A70EA 18 OR 3544884C1 C10 B94SZ 18 GY 3544886C1
D1@ A14EB 18 RD 3544884C1 C11 B96A 18 PL 3544886C1
D1@ A70R 18 OR 3544884C1 C12 B40 18 GY 3544886C1
D2@ A70DA 18 GY 3544884C1 D1 B70R 18 OR 3544886C1
D2@ A14EBA 18 RD 3544884C1 D2 B70CD 18 GY 3544886C1
D2@ A70CD 16 LTBL 3544884C1 D3 - - - -
D3 - - - - D4 - - - -
D4 - - - - D5 B94SE 18 GY 3544880C1
D5 A94SE 16 GY 3544876C1 D6 B94SF 18 GY 3544880C1
D6 A94SF 16 GY 3544876C1 D7 B17J 18 PK 3544886C1
D7# A17A 18 PK 3544884C1 D8 B17H 18 PK 3544886C1
D7* A17B 18 PK 3544884C1 ** W/ CUMMINS ENGINE
# W/ CAT & CUMMINS ENGINES
D8* A17HB 18 PK 3544884C1
* W/ I6 & V8 ENGINES
D8# A17D 18 PK 3544884C1 %% W/ AIR BRAKES
% W/ HYD BRAKES
& W/ IBB ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1800F, 7600 F 70658Y
369

DIAGRAM 13
NAVISTAR, INC.
ACCELERATOR PEDAL (1804)

(LOCATED ABOVE ACCELERATOR PEDAL)

F A B99V 18 PL 1651943C1
E B B97Y 18 PL 1651943C1
D C B97P 18 PL 1651943C1
C D B99U 18 PL 1651943C1
B E B99W 18 PL 1651943C1
A F B99E 18 PL 1651943C1
CONNECTOR 1687790C1

CAB HARNESSCONNECTOR
(1805) A1 B56A 18 OR 3544886C1
RH DR : (LOCATED IN DCM HARENESS) A2 B57A 18 OR 3544886C1
A3 - - - -
B C
A4 B9V 18 GY 3544880C1
A5 - - - -
A D
A6 - - - -
12 12 A7 B52A 18 YL 3544886C1
8 8
11 11 A8 B102A 18 YL 3544886C1
7 7
10 10 B1 - - - -
6 9 9 6
B2 B40A 18 GY 3544886C1
8 8
5 5 B3 B6H 18 GY 3544886C1
7 7
B4 B97Y 18 VT 3544886C1
6 6 4
4 B5 - - - -
5 5
B6 - - - -
3 4 4 3
B7 B44BB 18 GY 3544886C1
3 3
2 2 B8 - - - -
2 2
1 1
1 1 B9 B70C 18 OR 3544886C1
B10 B85B 18 GY 3544886C1
A D
B11 B85C 18 GY 3544886C1
B12 B96 18 VT 3544886C1
B C C1 - - - -
C2 B40F 18 GY 3544886C1
CONNECTOR 3553651C1 C3 - - - -
BODY LOCK 3553652C1
C4 B99V 18 VT 3544886C1
C5 B97P 18 VT 3544886C1
C6 - - - -
C7 - - - -
C8 - - - -
C9 - - - -
C10 - - - -
C11 B96A 18 VT 3544886C1
C12 B40 18 GY 3544886C1
D1 - - - -
D2 - - - -
D3 - - - -
D4 - - - -
D5 - - - -
D6 - - - -
D7 B17J 18 PK 3544886C1
D8 B17H 18 PK 3544886C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

370

DIAGRAM 13
NAVISTAR, INC.
CLUTCH SWITCH (1807)

(LOCATED ON CLUTCH PEDAL)
B
C
D
CONNECTOR 3553651C1
BODY LOCK 3553652C1

A* B17J 18 PK 3544886C1 1661872C1
A* B17J 18 PK 3544886C1 1661872C1
B* B17H 18 PK 3544886C1 1661872C1
B* B17H 18 PK 3544886C1 1661872C1
C* B96A 18 VT 3544886C1 1661872C1
C* B96A 18 PL 3544886C1 1661872C1
D* B9VB 18 GY 1667742C1 1661872C1
D* B9VB 18 GY 3544886C1 1661872C1
BACK-UP ALARM (1808)

(LOCATED AT REAR END OF RIGHT FRAME RAIL)
CONNECTOR 1661375C2
BODY LOCK 1661376C1

A RD 16 RD 2033819C1 1652325C1
B PLUG 0587579C1
C PLUG 0587579C1
D PLUG 0587579C1
E BK 16 BK 2033819C1 1652325C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

371
13.70. CONNECTOR BODY COMPOSITES (1809 / 1810 / 1811 / 1812 / 1813 / 1814), P. 47
CHAPTER 13
NAVISTAR, INC.
CLOCK SPRING (1809)

(LOCATED IN STEERING COLUMN) TURN SIGNAL SWITCH
(1810)
(LOCATED ON STEERING COLUMN)
D
6
CONNECTOR 3547870C1 1
BODY LOCK 3515764C1
12 7
A B9R 18 GY 1661261C1 CONNECTOR 3553651C1
B B96 18 VT 1661261C1 BODY LOCK 3553652C1
C B85C 18 GY 1661261C1
D B85B 18 GY 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
1 B56A 18 OR 3544886C1
PRIMARY AIR TRANSDUCER (1811)
(LOCATED AT BASE OF STEERING COLUMN) 2 B57A 18 OR 3544886C1
* W/ AIR BRAKES 3 B52A 18 YL 3544886C1
B **W/ HYD AND AIR 4 B102A 18 YL 3544886C1

C PARK BRAKES 5 B82B 18 GY 3544886C1
A CONNECTOR 1678137C1
6 B11-GAA 18 WH 3544886C1
7 B9S 18 GY 3544886C1
CAV CIRCUIT GAUGE COLOR TERMINAL 8 B82 18 GY 3544886C1
A B9VC 18 GY 1651943C1 9 - - - -
B* B6HB 18 GY 1651943C1 10 - - - -
B** B6H 18 GY 1651943C1 11 B82A 18 GY 3544886C1
C B40 18 GY 1651943C1 12 B87A 18 GY 3544886C1
SECONDARY AIR TRANSDUCER

(1812)
(LOCATED AT BASE OF STEERING COLUMN)
B CAV CIRCUIT GAUGE COLOR TERMINAL

C A B9VE 18 GY 1651943C1
A
B B6HA 18 GY 1651943C1
C B40A 18 GY 1651943C1
CONNECTOR 1678137C1
PARK BRAKE
(1813)
A - - - - -
D B - - - - -
B A C B44BB 18 GY 1661875C1 3568570C1
C D B9VD 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
AUTO-NEUTRAL SWITCH
(1814)
D ! W/ EURO IV ISM ENGINE A - - - - -

B - - - - -
B A
C B92L 16 TN 3594831C1 1661872C1
C C! V92DL 16 TN 1661875C1 1661872C1
D B92DM 16 TN 3594831C1 1661872C1
CONNECTOR 1661777C1
D! B92DM 16 TN 1661875C1 1661872C1
BODY LOCK 1661873C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE E 92477E
TO CONN 1814 FIELD 59974G 15SEP06 AE08056619 047
Figure 372 Connector Body Composites (1809 / 1810 / 1811 / 1812 / 1813 / 1814)
372
13.71. CONNECTOR BODY COMPOSITES (1815 / 1820 / 1821 / 1822), P. 47A

CHAPTER 13
NAVISTAR, INC.
PARK BRAKE
(1815)
A A WHITE 18 WH 1661261C1
B B BLK1 18 BK 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661264C1
RSP / ESP SWITCH

CAB HARNESS STEERING WHEEL SENSOR
(1820)
(LOCATED IN INSTRUMENT PANEL TO THE
RIGHT OF STEERING COLUMN)
A B DC
AB
D C
CONNECTOR 1667305C1
CONNECTOR 1667529C1
BODY LOCK 1661263C1 - 2 REQD

A A94SA 20 GY 3544254C1
A B94SA 20 GY 3634481C1
B A94SB 20 GY 3544254C1
B B94SB 20 GY 3634481C1
C A94SC 20 GY 3544254C1
C B94SC 20 GY 3634481C1
D A94SD 20 GY 3544254C1
D B94SD 20 GY 3634481C1
STEERING WHEEL POSITION SENSOR

(1821)
(LOCATED ON STEERING COLUMN)
1 B94SC 20 GY 3601801C1
2 B94SA 20 GY 3601801C1
4 3 B94SB 20 GY 3601801C1
1
5 4 B94SD 20 GY 3601801C1
2 5 - - - -
6
3 6 - - - -
7
7 - - - -
CONNECTOR 3601800C1
TRANSDUCER CONNECTOR
(1822)

A B9VF 18 GY 1651943C1
B B B6HC 18 GY 1651943C1
C
C B40F 18 GY 1651943C1
A
CONNECTOR 1678137C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

373
13.72. CONNECTOR BODY COMPOSITES (1823 / 1824 / 1825 / 1826 / 1827), P. 48

DIAGRAM 13
NAVISTAR, INC.
STOP LIGHT # 1
(1823)
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A A - - - - -
B - - - - -
C
C B70CA 18 OR 1661875C1 3568570C1
D B9VG 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
STOP LIGHT # 2
(1824)

D A - - - - -
B A B - - - - -
C B70CB 18 OR 1661875C1 3568570C1
C
D B9VH 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
BRAKE PRESSURE SWITCH

(1825)

D A - - - - -
B A B - - - - -
C B70R 18 OR 1661875C1 3568570C1
C
D B70CD 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
ABS PRIMARY AIR TRANSDUCER

(1826)
B A B94SZA 18 GY 1651943C1
C B B94SVA 18 GY 1651943C1
A C B94SE 18 GY 1651943C1
CONNECTOR 1678137C1
ACCELERATOR PEDAL MODULE

(1827)
(LOCATED ABOVE ACCELERATOR PEDAL)

A B97P 18 PL 1680205C1
B B97Y 18 PL 1680205C1
A B
C B99V 18 PL 1680205C1
C
CONNECTOR 3601919C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 374 Connector Body Composites (1823 / 1824 / 1825 / 1826 / 1827)
374
13.73. CONNECTOR BODY COMPOSITES (1828 / 1852 / 1860), P. 48A

CHAPTER 13
NAVISTAR, INC.
ABS SECONDARY AIR TRANSDUCER

(1828)

A B94SZB 18 GY 1651943C1
B
C B B94SVB 18 GY 1651943C1
A C B94SF 18 GY 1651943C1
CONNECTOR 1678137C1
LCT COLUMN SHIFTER (1828)

(LOCATED ON THE BACK OF
LCT SHIFT SELECTOR) CAV CIRCUIT GAUGE COLOR TERMINAL
A PLUG - - 2025431C1
E B A92-GG 18 WH 1661875C1
F C A92A163 18 TN 1661875C1
D D A92D 18 TN 1661875C1
C E A92#142 18 TN 1661875C1
F@ A92#103 18 TN 1661875C1
B
F* A92A103 18 TN 1661875C1
A G A44L 18 GY 1661875C1
G
H A44J 18 GY 1661875C1
H
CONNECTOR 3525872C1 * W/ WHEELCHAIR LIFT INTERLOCK
BODY LOCK 3525873C1 @ W/ LCT COLUMN SHIFTER
SHIFT SELECTOR (1852) 1 PLUG - - 3518314C1

(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER) 2 PLUG - - 3518314C1
3 A62BE 18 GY 3517243C1
4 PLUG - - 3518314C1
16 8 5 A92-GG 18 WH 3517243C1
6 PLUG - - 3518314C1
7 PLUG - - 3518314C1
8 A5FA(+) 18 YL 3517243C1
9 PLUG - - 3518314C1
10 PLUG - - 3518314C1
11 A92#134 18 TN 3517243C1
9 1 12 A92A163 18 TN 3517243C1
13 A92BT 18 TN 3517243C1
14 PLUG - - 3518314C1
15 A5FA(-) 18 GN 3517243C1
16 PLUG - - 3518314C1
CIGAR LIGHTER POWER SOURCE (1860)


A A86-GA 14 WH 3534165C1
BA B A86M 14 LTGN 3534165C1
C - - - -
C
CONNECTOR 3613000C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

375

DIAGRAM 13
NAVISTAR, INC.
TWO POST POWER SOURCE (1861)

AUX-POWER CONNECTOR (1872)
(JUMPER HARNESS)
(LOCATED AT INSTRUMENT PANEL CENTER)
A B
B
A
* W/ CIGAR
@ N/ CIGAR CONNECTOR 0587568C91
CONNECTOR 3517473C1
A A72A 12 OR 1673747C1
A* A86S 14 LTGN 3517476C1
B A72-GY 12 WH 1673747C1
A@ A86N 14 LTGN 3517476C1
B* A86-GS 14 WH 3517476C1 AUX POWER (1874)

B@ A86-GB 14 WH 3517476C1 (LOCATED AT INSTRUMENT PANEL CENTER)
AUX-POWER RELAY (1873%)

(LOCATED AT INSTRUMENT PANEL CENTER) A
CONNECTOR 0593385C1 B
1 BODY LOCK 0593387C1
5 3 2 * MUTUALLY EXCLUSIVE
% CRIMPED TOGETHER
4 @ W/ EATON HYBRID XMSN
% 1873-W/ 40A
1873B-W/ 40A & W/ AUX A D72A 12 OR 1673748C1 0589390C1
POWER SOURCE. B D72-G 12 WH 1673748C1 0589390C1
A103BA 16 LTGN 1661228C1
1*% AUX POWER (1875)
A103C 10 LTGN 1661228C1 (LOCATED AT INSTRUMENT PANEL CENTER)
A14LC 16 RD 1661228C1
1*%
A14LP 10 RD 1661228C1
A14WB 12 RD 1661228C1 B
1*%
A14WC 14 RD 1661228C1
A13F 16 PK 2018946C1 A
1*%
A104J 16 DKBL 2018946C1
1* A72C 12 OR 2022374C1
1@* A92HJ 12 TN 1661710C1
2* A12LC 18 PK 1659673C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
2* A104A 18 DKBL 1659673C1 A D72A 12 OR 1673748C1 0589390C1
2* A13-GX 18 WH 1659673C1 B D72-G 12 WH 1673748C1 0589390C1
2* A12BC 18 LTBL 1659673C1

2* A103AA 18 LTGN 1659673C1 DIODE ASSY (1900)
2@* A92HF 18 TN 1659673C1 (LOCATED IN INSTRUMENT PANEL
NEAR DCM BREAKOUT)
3* A13XA 16 PK 2018946C1
4* A72A 12 OR 2022374C1
4* A103D 12 LTGN 1661710C1 B
A14BC 14 PL 1661710C1
4*%
A14LSC 12 WH 1661710C1 A
4* A12BD 12 LTBL 1661710C1
4@* A14H 16 PK 1661709C1
CONNECTOR 0872291R1
5* A13X 16 PK 2018946C1
5* A14LC 16 RD 2018946C1
A13XA 16 PK 1661709C1
5*
A13DB 18 PK 1661709C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
5* A11-GX 18 WH 1659673C1 A A89CB 18 PL 0879630R1 2644000R1
5@* A92HE 18 TN 1659673C1 B A89CE 18 PL 0879630R1 2644000R1
5* A14WC 14 RD 1661228C1
5* A103BA 16 LTGN 1661228C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1873B, 7600 F 70658Y
376
13.75. CONNECTOR BODY COMPOSITES (1901 / 1902 / 1910 / 1912 / 1916), P. 50

DIAGRAM 13
NAVISTAR, INC.
AUX POWER (1901)

(LOCATED AT INSTRUMENT PANEL CENTER)
A* A86RC 14 LTGN 3566715C1
A A* A86PA 16 LTGN 1661208C1
B* A86-GRC 14 WH 3566715C1
B B* A86-GP 16 WH 1661208C1
CONNECTOR 1661196C1 * MUTUALLY EXCLUSIVE
QUALCOM POWER (1902)

(LOCATED IN RIGHT SIDE INSTRUMENT PANEL)
A A3AB(+) 18 DKBL 1661212C1
F A B A3AB(-) 18 GY 1661212C1
C A14AF 18 RD 1661212C1
E B
D A11-GAA 18 WH 1661212C1
D C E A13FG 18 PK 1661212C1
F A62B 18 DKBL 1661212C1
CONNECTOR 1661201C1
XATA MODULE (1910)

(LOCATED AT RIGHT SIDE BACK OF DOOR)
A A14EA 16 RD 1661261C1
B A11-GMA 16 WH 1661261C1
DC
C* A3BE(+) 18 DKBL 1661261C1
AB C* A3BE(+) 20 DKBL 3544254C1
D* A3BE(-) 18 GY 1661261C1
CONNECTOR 1667305C1 D* A3BE(-) 20 GY 3544254C1

BODY LOCK 1661263C1 * MUTUALLY EXCLUSIVE
COMPASS MODULE(1912)
(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)

5
1 A28V 16 TN 3614754C1
4 2 A5CA(+) 18 YL 3614754C1
3 A5CA(-) 18 GN 3614754C1
3
4 A28-GA 16 WH 3614754C1
2 5 - - - -
CONNECTOR 3609957C1
LEFT AXLE REVERSE RELAY (1916)


5 1 T59K 18 BK 1659673C1
2 T59-GM 18 WH 1659673C1
4 3 1 3 T59KA 18 BK 1659673C1
4 - - - -
5 T71P 18 BK 1659673C1
2
CONNECTOR 0593385C1
BODY LOCK 0593387C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

377
13.76. CONNECTOR BODY COMPOSITES (1918 / 1927 / 1929 / 1935 / 1938M), P. 51

DIAGRAM 13
NAVISTAR, INC.
DRIVER SEAT POWER A& A105-GB 16 WH 0587577C1 1652325C1

(1918) A@ A105-G 18 WH 0587578C1 3517771C1
(LOCATED BEHIND DRIVER SEAT ON FLOOR) A* AD 14 RD 0587577C1 0589391C1
A# A14B 12 RD 1673748C1 0589391C1
B& A105B 16 LTGN 0587577C1 1652325C1
A B@ A105 18 LTGN 0587578C1 3517771C1
B* AH 14 WH 0587577C1 0589391C1
B B# A11-GP 12 WH 1673748C1 0589391C1

CONNECTOR 0587567C91 @ HEATED SEAT N/ PASSENGER SEAT
* SELF CONTAINED AIR SEAT N/ PASSENGER SEAT
J1708 PRIVATE (+)

(1927) J1708 PRIVATE (-)
G (1929)
(LOCATED IN INSTRUMENT PANEL G (LOCATED IN INSTRUMENT PANEL
LEFT OF KEY SWITCH)
F F LEFT OF KEY SWITCH)
E A A3B(+) 18 DKBL 1661208C1 E CAV CIRCUIT GAUGE COLOR TERMINAL
A A3B(-) 18 GY 1661208C1
D B A3D(+) 18 DKBL 1661208C1 D
C A3E(+) 18 DKBL 1661208C1 B A3D(-) 18 GY 1661208C1
C C C A3E(-) 18 GY 1661208C1
D A3F(+) 18 DKBL 1661208C1
B E A3C(+) 18 DKBL 1661208C1 B D A3F(-) 18 GY 1661208C1
F - - - - E A3C(-) 18 GY 1661208C1
F - - - -
A G - - - -
A G - - - -
CONNECTOR 2006789C1
BODY LOCK 2006792C1
HEATED SEAT PASSENGER

(1935)
(LOCATED BEHIND PASSENGER SEAT ON FLOOR)

A
A& A105-GA 16 WH 0587577C1 1652325C1
B A# A14C 12 RD 1673748C1 0589391C1

B& A105A 16 LTGN 0587577C1 1652325C1
B# A11-GR 12 WH 1673748C1 0589391C1
PEOPLENET CONNECTOR
(1938M)
(LOCATED ON RIGHT SIDE INSTRUMENT PANEL)
2

1 A11-GND 14 WH 3613770C1
2 A14EA 14 RD 3613770C1
1
CONNECTOR 3626435C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056619 051
Figure 378 Connector Body Composites (1918 / 1927 / 1929 / 1935 / 1938M)
378
13.77. CONNECTOR BODY COMPOSITES (1939 / 1941 / 1946), P.51A

DIAGRAM 13
NAVISTAR, INC.
PEOPLENET COMMUNICATION
(1939)
(LOCATED AT RIGHT SIDE BACK OF DOOR)

A A3BD(+) 18 DKBL 1661875C1 3568570C1
B A3BD(-) 18 GY 1661875C1 3568570C1
F A
C A14ED 18 RD 1661875C1 3568570C1
E B D A11-GNC 18 WH 1661875C1 3568570C1
D C E A13EE 18 PK 1661875C1 3568570C1
F PLUG - - 2025431C1 -
CONNECTOR 2011340C1
BODY LOCK 2011364C1
TSS CONNECTOR 1
(1941)
(LOCATED BEHIND CENTRAL PANEL A* A71N 18 OR 1661262C1
LEFT SIDE) A* A68E 18 BN 1661262C1
B* A68T 18 OR 1661262C1
E F B* A68F 18 BN 1661262C1
D G C* A68TS 18 BN 1661262C1
C H C* A71TS 16 OR 1661262C1
B J D A94T 18 GY 1661262C1
A K E A70T 18 RD 1661262C1
F A56C 18 YL 1661262C1
G A56TS 18 YL 1661262C1
CONNECTOR 3540613C1
H A57C 18 LTGN 1661262C1
BODY LOCK 3540615C1
J A57TS 18 LTGN 1661262C1
K A54TS 18 BN 1661262C1
TSS CONNECTOR 2
(1946)
(LOCATED BEHIND CENTRAL PANEL LEFT SIDE)
A
A A94P 12 GY 2033912C1 0589391C1
B
B A70TS 14 RD 2033912C1 1652325C1
C A55A 12 OR 2033912C1 0589391C1
C
D A14T 10 RD 1687848C1 0589390C1
D E A11-GC 10 WH 1687848C1 0589390C1
CONNECTOR 1677851C1
BODY LOCK 1677914C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 1941, 1946; C 70658Y
MOVED RD 2000 TO SHEET 51C. 67657P 26FEB10

AE08056619 51A
379
13.78. CONNECTOR BODY COMPOSITES (1947 / 1956 / 1957), P.51B

DIAGRAM 13
NAVISTAR, INC.
TSS CONNECTOR 3
(1947)
(LOCATED BEHIND CENTRAL PANEL
LEFT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL
A - - - -
B - - - -
H A C - - - -
G B D - - - -
F C E A54ST 18 BN 1661262C1
E D F A54SL 18 BN 1661262C1
G A54SV 18 BN 1661262C1
H A54SA 18 BN 1661262C1
CONNECTOR 3515763C1
BODY LOCK 3515765C1
TSS SELF LEARN SWITCH

(1956)
TSS SWITCH PACK)
1 - - - -
A54-GL 18 WH
10 8 2B 3541250C1
A62-GL 18 WH
3 6 3 A54SL 18 BN 1661224C1
4 - - - -
2B 5B 5B - - - -
6 - - - -
7 - - - -
1 4 8 A62TL 18 DKBL 1661224C1
9 - - - -
9 7
10 A62-GL 18 WH 1661224C1
CONNECTOR 3520850C1
TSS TRAILER CONNECTED SWITCH

(1957)
TSS SWITCH PACK)
1 - - - -
A54-GT 18 WH
10 8 2B 3541250C1
A62-GT 18 WH
3 6 3 A54ST 18 BN 1661224C1
4 - - - -
2B 5B 5B - - - -
6 - - - -
7 - - - -
1 4 8 A62TT 18 DKBL 1661224C1
9 - - - -
9 7
10 A62-GT 18 WH 1661224C1
CONNECTOR 3520850C1
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 13OCT10
AE08056619 51B
380
13.79. CONNECTOR BODY COMPOSITES (1958 / 1959 / 2000), P. 51C

DIAGRAM 13
NAVISTAR, INC.
TSS TRAILER VOLTAGE SWITCH

(1958)
TSS SWITCH PACK) CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
A54-GV 18 WH
2B 3541250C1
A62-GV 18 WH
10 8
3 A54SV 18 BN 1661224C1
3 6 4 - - - -
2B 5B 5B - - - -
6 - - - -
7 - - - -
1 4 8 A62TV 18 DKBL 1661224C1
9 7 9 - - - -
10 A62-GV 18 WH 1661224C1
CONNECTOR 3520850C1
TSS ALARM SWITCH

(1959)
(LOCATED BEHIND CENTRAL PANEL CAV CIRCUIT GAUGE COLOR TERMINAL
TSS SWITCH PACK) 1 - - - -
A54-GA 18 WH
2B 3541250C1
A62-GA 18 WH
10 8
3 A54SA 18 BN 1661224C1
3 6 4 - - - -
2B 5B 5B - - - -
6 - - - -
7 - - - -
1 4 8 A62TA 18 DKBL 1661224C1
9 7 9 - - - -
10 A62-GA 18 WH 1661224C1
CONNECTOR 3520850C1
IP / ROOF CAV CIRCUIT GAUGE COLOR TERMINAL

(2000)
1 A86CA 20 LTGN 3544692C1
2 A63-GA 16 WH 3544694C1
1 2 3 4 5 6
3 A63DF 18 DKBL 3544692C1
4 A86EA 20 LTGN 3544692C1
5 A86DA 20 LTGN 3544692C1
6* A63DA 18 DKBL 3544692C1
6* A63A 18 DKBL 3544692C1
7 - - - -
8 - - - -
7 8 9 10 11 121314 9 A58T 18 BN 3544692C1
CONNECTOR 3544690C1 10 A63 18 DKBL 3544692C1

11 A11-GF 16 WH 3544694C1
12 A86F 18 LTGN 3544692C1
13 A86BA 20 LTGN 3544692C1
* MUTUALLY EXCLUSIVE 14 A9L 18 GY 3544692C1
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 13OCT10 AE08056619 51C
381

DIAGRAM 13
NAVISTAR, INC.
ROOF / IP CONNECTION (2000)

6 5 4 3 2 1
LEFT CLEARANCE (2002)
(LOCATED IN FRONT ROOF)
A
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
1413 1211 10 9 8 7

CONNECTOR 3544689C1
A D58Z 18 BN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL B D58-GD 18 WH 1661261C1
1 D86C 18 LTGN 3544691C1
2 D63-GA 18 WH 3544691C1
2* D58-GA 18 WH 3544691C1
3 D63A 18 DKBL 3544691C1
4 D86E 18 LTGN 3544691C1
LEFT MARKER (2003)
5 D86D 18 LTGN 3544691C1 (LOCATED IN FRONT ROOF)
6 D63E 18 DKBL 3544691C1
7 - - - - A
8 - - - - B
9 D58L 18 BN 3544691C1
10 D63D 18 DKBL 3544691C1 CONNECTOR 1661259C1
BODY LOCK 1661263C1
11 D11-GF 16 WH 3544693C1
12 D86F 16 LTGN 3544693C1
13 D86B 18 LTGN 3544691C1 CAV CIRCUIT GAUGE COLOR TERMINAL
14 D9L 18 GY 3544691C1 A D58M 18 BN 1661261C1
B D58-GE 18 WH 1661261C1
* W/ SUNSHADE
MID MARKER (2004)

RIGHT MARKER (2005)
A A
B B

A D58N 18 BN 1661261C1 A D58P 18 BN 1661261C1
B D58-GF 18 WH 1661261C1 B D58-GH 18 WH 1661261C1
RIGHT CLEARANCE (2006)

A
B
A D58R 18 BN 1661261C1
B D58-GJ 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

382
13.81. CONNECTOR BODY COMPOSITES (2115 / 2116 / 2116M / 2117/ 2117M / 2020 /
2021 / 2022), P. 53

DIAGRAM 13
NAVISTAR, INC.
LEFT CREW COURTESY LIGHT (2116)

REAR DOME LIGHT (2115) (LOCATED NEAR LEFT REAR COURTESY LIGHT)
(LOCATED NEAR REAR DOME LIGHT)
A CONNECTOR 1661889C1 A
B BODY LOCK 1661890C1 B
C CONNECTOR 1661259C1
BODY LOCK 1661263C1
A* D63K 18 DKBL 1661261C1
A D63P 18 DKBL 1661261C1
A* D63M 18 DKBL 1661261C1
B D63-GJ 18 DKBL 1661261C1
B D63-GH 18 WH 1661261C1
C* D63L 18 DKBL 1661261C1
C* D63K 18 DKBL 1661261C1
DOME LAMP (2116M)

(LOCATED AT HEADER CONSOLE) RIGHT CREW COURTESY LIGHT (2117)
(LOCATED NEAR RIGHT REAR COURTESY LIGHT)
CONNECTOR 3536187C1
BODY LOCK 1661890C1
A
A B C B

A C63D 18 DKBL 1661261C1 BODY LOCK 1661263C1
B C63-GE 18 WH 1661261C1
B* C11-GF 16 WH 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
C C63E 18 DKBL 1661261C1 A D63R 18 DKBL 1661261C1
B D63-GK 18 DKBL 1661261C1
* N/ CITIZEN BAND
DOME / MAP LIGHT (2117M) AUX ROOF / IP CONNECTOR (2020)

(LOCATED AT HEADER CONSOLE) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
E D
F C CONNECTOR 1661889C1
BODY LOCK 1661890C1
G B
* N/ CB
H A
CONNECTOR 3554818C1
BODY LOCK 3554821C1
B A
A C63D 18 DKBL 1661261C1
B C63-GE 18 WH 1661261C1
B* C11-GF 16 WH 1661261C1
C C63D 18 DKBL 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
D - - - - A D58W 14 BN 3534167C1
E - - - - B D58-GW 14 WH 3534167C1
F C63C 18 DKBL 1661261C1 AUX ROOF / IP CONNECTOR (2022)

G - - - - (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
H - - - -
IP / AUX ROOF (2021)

* W/ AIR SHIELD B A
CONNECTOR 3554817C1
BODY LOCK 3554820C1
A B

BODY LOCK 3554821C1
A* A58C 18 BN 3534164C1
A A12U 16 LTBL 3534165C1
B* A58-GC 18 WH 3534164C1
A BK 18 BK 1661212C1
B A12-GB 16 WH 3534164C1
B WH 18 WH 1661212C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 383 Connector Body Composites (2115 / 2116 / 2116M / 2117/ 2117M / 2020 / 2021 / 2022)
383

CHAPTER 13
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
DRIVER DISPLAY POWER CAV CIR GAUGE COLOR

(2224)
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A14DD 20 RD
2 A10AA 20 WH
3 A12SE 20 LTBL
4 - - -
4 1 5 A10AB 20 WH
8 5 6 A86A(+) 20 YL
7 A86A(-) 20 LTGN
8 - - -
CONNECTOR - 3833917C1
BODY LOCK - N/A
TERMINAL - 3535805C1
CAV CIR GAUGE COLOR

DRIVER DISPLAY IO/MIC 1 A9AD 20 GY
(2225) 2 - - -
3 - - -
4 - - -
5 - - -
6 - - -
7 - - -
1 8
8 A5C(+) 20 YL
9 16 9 - - -
10 A10AC 20 WH
11 A86GA 20 LTGN
12 A86GB 20 LTGN
13 A86GC 20 LTGN
14 A86GD 20 LTGN
CONNECTOR - 3834322C1
BODY LOCK - N/A 15 A10AD 20 WH
TERMINAL - 3867325C1 (TIN) 16 A5C(-) 20 GN
INTENTIONALLY
LEFT
BLANK
U00SLK3 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

384
13.83. CONNECTOR BODY COMPOSITES (2301 / 2301M / 2302 / 2302M / 2303 / 2304 /
2304M), P. 54

CHAPTER 13
NAVISTAR, INC.
RIGHT REAR SPEAKER (2301 / 2301M) LEFT REAR SPEAKER (2302)

(LOCATED IN RIGHT 'B'PILLAR) (LOCATED IN LEFT 'B' PILLAR)
B A B A

A D86D 18 LTGN 1661261C1 A D86B 18 LTGN 1661261C1
B D86E 18 LTGN 1661261C1 B D86C 18 LTGN 1661261C1
RIGHT CONSOLE SPEAKER CB RADIO POWER CONNECTOR (2303)

(2302M) (LOCATED IN CAB ROOF)
(LOCATED NEAR RIGHT CONSOLE SPEAKER)
B
B A
CONNECTOR 1661197C1
CONNECTOR 3535769C1
BODY LOCK 3535770C1

A D86B 18 LT GN 1661261C1
A C86F 16 LTGN 1661213C1
B D86C 18 LT GN 1661261C1
B C86-GF 16 WH 1661213C1
RIGHT CONSOLE SPEAKER

RIGHT CONSOLE SPEAKER (2304) (2304M)
(LOCATED IN HEADER CONSOLE RIGHT SIDE) (LOCATED NEAR RIGHT CONSOLE SPEAKER)
B A B A
CONNECTOR 3535769C1
CONNECTOR 3535769C1
BODY LOCK 3535770C1
BODY LOCK 3535770C1

A C86K 18 LT GN 1661261C1
B C86L 18 LT GN 1661261C1
A C86K 18 LTGN 1661261C1
B C86L 18 LTGN 1661261C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 385 Connector Body Composites (2301 / 2301M / 2302 / 2302M / 2303 / 2304 / 2304M)
385
13.84. CONNECTOR BODY COMPOSITES (2305 / 2305M / 2502 / 2502F), P. 54A

CHAPTER 13
NAVISTAR, INC.
LEFT CONSOLE SPEAKER (2305)

(LOCATED IN HEADER CONSOLE LEFT SIDE)
B A
A C86H 18 LT GN 1661261C1
B C86J 18 LT GN 1661261C1
CONNECTOR 3535769C1
BODY LOCK 3535770C1
LEFT CONSOLE SPEAKER (2305M)

B A
A C86H 18 LT GN 1661261C1
B C86J 18 LT GN 1661261C1
CONNECTOR 3535769C1
BODY LOCK 3535770C1
ROOF / CONSOLE STANDARD (2502/2502F)

DC A B
AB * MUTUALLY D C
EXCLUSIVE


A D86F 16 LTGN 1661261C1
B D11-GF 16 WH 1661261C1
A C86F 16 LTGN 1661262C1
C* D63J 18 DKBL 1661261C1
B C11-GF 16 WH 1661262C1
C* D63N 18 DKBL 1661261C1
C C63D 18 DKBL 1661262C1
C* D63D 18 DKBL 1661261C1
D C63C 18 DKBL 1661262C1
D* D63E 18 DKBL 1661261C1
D* D63C 18 DKBL 1661261C1
380174 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056619 54A
Figure 386 Connector Body Composites (2305 / 2305M / 2502 / 2502F)
386
13.85. CONNECTOR BODY COMPOSITES (2503 / 4460DM / 2600 / 2601 / 2602), P. 55

DIAGRAM 13
NAVISTAR, INC.
IP / PREMIUM ROOF (2503)

1 2 3 4 4 3 2 1
5 6 7 8 9 10 10 9 8 7 6 5

1 - - - - 1 - - - -
2 - - - - 2 - - - -
3 - - - - 3 - - - -
4 - - - - 4 - - - -
5 - - - - 5 - - - -
6 A86L 20 LTGN 3544692C1 6 C86K 20 LT GN 3544691C1
7* A86J 20 LTGN 3544692C1 7 C86H 20 LT GN 3544691C1
7* A86JB 18 LTGN 3544682C1 8 C86J 20 LT GN 3544691C1
8* A86H 20 LTGN 3544682C1 9 C86L 20 LT GN 3544691C1
8* A86HB 18 LTGN 3544692C1 10 - - - -
9 A86K 20 LTGN 3544692C1
10 - - - -

1 - - - -
RIGHT CONSOLE
(4460DM)(LOCATED NEAR 2 - - - -
RIGHT CONSOLE SPEAKER) 3 - - - -
4 3 2 1 4 - - - -
5 - - - -
6 C86L 18 LT GN 3544691C1
7 C86J 18 LT GN 3544691C1
10 9 8 7 6 5
8 C86H 18 LT GN 3544691C1
CONNECTOR 3544687C1 9 C86K 18 LT GN 3544691C1
ROOF / IP CREW ROOF (2600)

F E D C B A
CONNECTOR 3550639C1 CONNECTOR 3550638C1 A B C D E F

A D81C 12 LTGN 3544881C1
A A81C 12 LTGN 3544877C1
B D3Y(+) 18 DKBL 3544880C1
B A3F(+) 18 DKBL 3544876C1
C D81D 12 LTGN 3544881C1
C A81D 12 LTGN 3544877C1
D D81-GB 12 WH 3544881C1
D A81-GB 12 WH 3544877C1
E D3Z(-) 18 GY 3544880C1
E A3F(-) 18 GY 3544876C1
F D81-GC 12 WH 3544881C1
F A81-GC 12 WH 3544877C1
LEFT CREW DOOR POD (2601) RIGHT CREW DOOR POD (2602)
(LOCATED IN DOOR) (LOCATED IN DOOR)
D C
E B D C
F A E B
F A
CONNECTOR 1661200C1
CONNECTOR 1661200C1
A D3B(+) 18 GY 1661208C1
A D3BB(+) 18 GY 1661208C1
B D3AA(-) 18 GY 1661208C1
B D3CC(-) 18 GY 1661208C1
C D81C 12 LTGN 3566715C1
C D81D 12 LTGN 3566715C1
D D81-GF 12 WH 3566715C1
D D81-GD 12 WH 3566715C1
E - - - -
E D81-GE 18 WH 1661208C1
F D81-GG 18 WH 1661208C1
F - - - -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 387 Connector Body Composites (2503 / 4460DM / 2600 / 2601 / 2602)
387
13.86. CONNECTOR BODY COMPOSITES (2700 / 2700M), P. 56

DIAGRAM 13
NAVISTAR, INC.
MCT SYSTEM QUALCOMM POWER CONNECTOR (2700)

D C
E B
F A
CONNECTOR 1661200C1

A - - - -
B - - - -
C D14AF 16 RD 1661209C1
D D11-GG 16 WH 1661209C1
E D13F 16 PK 1661209C1
F D62B 16 DK BL 1661209C1
TMCT SYSTEM QUALCOMM POWER CONNECTOR (2700M)

D C
E B
F A
CONNECTOR 1661200C1

A D3EP(+) 18 DKBL 1661208C1
B D3EN(-) 18 GY 1661208C1
C D14QA 16 RD 1661209C1
D D11-GQ 16 WH 1661209C1
E D13QA 16 PK 1661209C1
F D62QA 16 RD 1661209C1
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 388 Connector Body Composites (2700 / 2700M)
388
13.87. CONNECTOR BODY COMPOSITES (2701 / 2701F / 2701G / 2702), P. 57

CHAPTER 13
NAVISTAR, INC.
MCT SYSTEM QUALCOMM POWER CONNECTOR (2701)

(LOCATED IN LEFT SIDE 'B' PILLAR)
F A D C
E B E B
F A
D C

A D62B 16 DK BL 1661213C1
A 62QA 16 LTGN 1661209C1
B D13F 16 PK 1661213C1
B 13QA 16 DKBL 1661209C1
C D14AF 16 RD 1661213C1
C 14QA 16 RD 1661209C1
D D11-GG 16 WH 1661213C1
D 11GQ 16 WH 1661209C1
E - - - -
E - - - -
F - - - -
F - - - -
TMCT SYSTEM QUALCOMM POWER CONNECTOR (2701F)

F A D C
E B E B
F A
D C
A D13QA 16 PK 1661212C1 A WH 22 WH 1661208C1

B YL 18 YL 1661208C1
B D14QA 16 RD 1661212C1
C GN 22 GN 1661208C1
C D62QA 16 RD 1661212C1
D BK 18 BK 1661208C1
D D11-GQ 16 WH 1661212C1
E BN 22 BN 1661208C1
E D3EP(+) 18 DKBL 1661212C1
F RD 22 RD 1661208C1
F D3EN(-) 18 GY 1661212C1
MCT SYSTEM QUALCOMM POWER CONNECTOR (2701G) IMCT SYSTEM QUALCOMM POWER CONNECTOR (2702)
(LOCATED IN LEFT SIDE 'B' PILLAR) (LOCATED IN RIGHT SIDE INSTRUMENT PANEL)
A G D C
B H F
C E
E B
D
F A
A 14QB 16 OR 2017535C1 A D3AB(+) 18 DKBL 1661208C1
B 14QC 16 RD 2017535C1 B D3AB(-) 18 GY 1661208C1
C 11-GQA 16 WH 2017535C1 C D14AF 16 RD 1661209C1
D 11-GQB 16 WH 2017535C1
D D11-GG 16 WH 1661209C1
E 13QA 16 DKBL 2017535C1
E D13F 16 PK 1661209C1
F 62QA 16 LTGN 2017535C1
F D62B 16 DKBL 1661209C1
G - - - -
H - - - -
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056619 057
Figure 389 Connector Body Composites (2701 / 2701F / 2701G / 2702)
389
13.88. CONNECTOR BODY COMPOSITES (2990 / 2991 / 2993 / 2992 / 2994 / 2995 / 2996
/ 2997 / 2998 / 2999 / 3000 / 3001), P. 57A

DIAGRAM 13
NAVISTAR, INC.

B SEATBELT SWITCH A SEAT SWITCH
A B
(2990)(LOCATED AT REAR CENTER SEATBELT) (2991)(LOCATED AT REAR CENTER SEAT)
A D11-GFA 18 WH 1661262C1 A D11-GMA 18 WH 1661261C1
B D11-GF 18 WH 1661262C1 B D11-GM 18 WH 1661261C1

A B
(2993)(LOCATED AT RIGHT REAR SEATBELT) (2992)(LOCATED AT RIGHT REAR SEAT)
A D11-GEA 18 WH 1661262C1 A D11-GLA 18 WH 1661261C1
B D11-GE 18 WH 1661262C1 B D11-GL 18 WH 1661261C1

A B
(2995)(LOCATED AT LEFT REAR SEATBELT) (2994)(LOCATED AT LEFT REAR SEAT)
A D11-GDA 18 WH 1661262C1 A D11-GKA 18 WH 1661261C1
B D11-GD 18 WH 1661262C1 B D11-GK 18 WH 1661261C1

A B
(2997)(LOCATED AT DRIVER'S
B SEATBELT) (2996)(LOCATED AT DRIVER'S SEAT)
A
A D11-GAA 18 WH 1661262C1 A D11-GGA 18 WH 1661261C1
B D11-GA 18 WH 1661262C1 B D11-GG 18 WH 1661261C1

A B
(2999)(LOCATED AT PASSENGER'S SEATBELT) (2998)(LOCATED AT PASSENGER'S SEAT)

A D11-GBA 18 WH 1661262C1 A D11-GHA 18 WH 1661261C1
B D11-GB 18 WH 1661262C1 B D11-GH 18 WH 1661261C1

B SEATBELT SWITCH A
SEAT SWITCH
A B
(3000)(LOCATED AT FRONT CENTER SEATBELT) (3001)(LOCATED AT FRONT CENTER SEAT)

A D11-GCA 18 WH 1661262C1 A D11-GJA 18 WH 1661261C1
B D11-GC 18 WH 1661262C1 B D11-GJ 18 WH 1661261C1
U00PMH4 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61976B 03APR09 AE08056619 57A
Figure 390 Connector Body Composites (2990 / 2991 / 2993 / 2992 / 2994 / 2995 / 2996 / 2997 / 2998 /
2999 / 3000 / 3001)
390

DIAGRAM 13
NAVISTAR, INC.
IMCT SYSTEM QUALCOMM CONNECTOR POWER (2703)

F A D C
E B E B
D C F A

A D3AB(+) 18 DKBL 1661208C1 A BN 18 BN 1667742C1
B D3AB(-) 18 GY 1661208C1 B RD 18 RD 1667742C1
C D14AF 16 RD 1661209C1 C YL 16 YL 1667742C1
D D11-GG 16 WH 1661209C1 D BK 16 BK 1667742C1
E D13F 16 PK 1661209C1 E WH 18 WH 1667742C1
F D62B 16 DKBL 1661209C1 F GN 18 GN 1667742C1

DRIVER DOOR CONNECTOR (3000) A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
BY DRIVER DOOR)
C A78F 18 LTGN 1661261C1
A K D& A78A 16 LTGN 1661261C1
B J D* A78AB 16 LTGN 1661261C1
C H E A62BD 18 DKBL 1661261C1
D G F A58DA 18 BN 1661261C1
E F G A78V 18 LTGN 1661261C1
H A78-GA 16 WH 1661261C1
CONNECTOR 3540612C1
BODY LOCK 3540614C1 J - - - -
K - - - -
& W/ POWER MIRROR - HEATED
* W/ DUAL HOOD MTD MIRROR - HEATED
WINDOW MOTOR (3002)

(LOCATED IN REAR DOOR)

A T83C 12 LTGN 2039344C1 0589390C1
B T83F 12 LTGN 2039344C1 0589390C1
A B
CONNECTOR 3534424C1
BODY LOCK 3534425C1
PASSENGER DOOR (3003)

BY PASSENGER DOOR) A A78D 18 LTGN 1661261C1
B A78E 18 LTGN 1661261C1
A K C A78F 18 LTGN 1661261C1
B J D# A78B 16 LTGN 1661261C1
C H D# A78BB 16 LTGN 1661261C1
D G E - - - -
E F F A58DB 18 BN 1661261C1
CONNECTOR 3540612C1 G - - - -
BODY LOCK 3540614C1 H A78-GB 16 WH 1661261C1
J - - - -
K - - - -
# MUTUALLY EXCLUSIVE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

391
13.90. CONNECTOR BODY COMPOSITES (3100 / 3100M / 3200F / 3200 / 3201 / 3201M),
P. 59

DIAGRAM 13
NAVISTAR, INC.
WINDOW MOTOR (3100)

(LOCATED IN DRIVER DOOR AND PASSENGER DOOR)
CONNECTOR 3534424C1
BODY LOCK 3534425C1
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B
A E83A 14 LTGN 3535486C1 0589391C1
B E83E 14 LTGN 3535486C1 0589391C1
WINDOW MOTOR (3100M)

(LOCATED IN DRIVER DOOR AND PASSENGER DOOR)

A E83A 14 LT GN 3534424C1 0589391C1
A B CONNECTOR 3534424C1 B E83E 14 LT GN 3534424C1 0589391C1
BODY LOCK 3534425C1
DOOR / IP DOOR POD

(3200F)(LOCATED AT THE END
OF DOOR HARNESS) CAV CIRCUIT GAUGE COLOR TERMINAL
A E3W(+) 18 DK BL 1661212C1
F A B E3X(-) 18 GY 1661212C1
E B C E81B 12 LT GN 3534167C1
D C
D E81-GA 12 WH 3534167C1
E E63-G 18 WH 1661212C1
CONNECTOR 1661201C1 F E63BB 18 DK BL 1661212C1
DOOR / IP CONNECTOR (3200)

(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
D C
E B F A
F A E B
D C
A A3D(+) 18 DKBL 1661208C1
A E3W(+) 18 DKBL 1661212C1
B A3D(-) 18 GY 1661208C1
B E3X(-) 18 GY 1661212C1
C A81B 12 LTGN 3566715C1
C E81B 12 LTGN 3534167C1
D* A81-GA 12 WH 3566715C1
D E81-GA 12 WH 3534167C1
D* A81-GH 12 WH 3566715C1
E E63-G 18 WH 1661212C1
E A63-GDW 18 WH 1661208C1
F E63BB 18 DKBL 1661212C1
F A63DB 18 DKBL 1661208C1
DOOR / ROOF DOOR POD (3201)

(LOCATED AT BOTH REAR DOORS ELECTRICAL CONNECTIONS)
B
A A E63BB 18 DKBL 1661262C1
B E63-G 18 WH 1661262C1
CONNECTOR 1661260C1
BODY LOCK 1661264C1
DOOR POD LOAD (3201 / 3201M)

(LOCATED IN DOOR (DRIVER AND PASSENGER))
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A E83E 14 LTGN 2033816C1 0589391C1
C B E83A 14 LTGN 2033816C1 0589391C1
B C E81A 14 LTGN 2033816C1 0589391C1
D E81E 14 LTGN 2033816C1 0589391C1
A
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 392 Connector Body Composites (3100 / 3100M / 3200F / 3200 / 3201 / 3201M)
392
13.91. CONNECTOR BODY COMPOSITES (3202 / 3202M / 3203 / 3203M / 3204 / 3208),
P. 60

DIAGRAM 13
NAVISTAR, INC.
DOOR POD SIGNAL (3202M)

DOOR POD SIGNAL (3202)
E
D
C
E
F
C
B
B
G
G
A
A
A PLUG - - 2025431C1 - A PLUG - - 2025432C1 -
B PLUG - - 2025431C1 - B PLUG - - 2025432C1 -
C E3X(-) 18 GY 1661875C1 1661872C1 C E3X(-) 18 GY 1661875C1 1661872C1
D E3W(+) 18 DKBL 1661875C1 1661872C1 D E3W(+) 18 DK BL 1661875C1 1661872C1
E E81-GA 12 WH 2031531C1 2025428C1 E E81-GA 12 WH 2031531C1 2025428C1
F PLUG - - 2025431C1 - F PLUG - - 2025432C1 -
G E81B 12 LTGN 2031531C1 2025428C1 G E81B 12 LT GN 2031531C1 2025428C1
DOOR LOCK (3203 / 3203M)

(LOCATED IN DOOR DRIVER AND PASSENGER)
B
A A E81A 14 LTGN 2033816C1 0589391C1

B E81E 14 LTGN 2033816C1 0589391C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
DOOR / IP DOOR POD (3204)

(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)
D C F A
CONNECTOR 1661201C1
CONNECTOR 1661200C1
E B E B
F A D C
A A3E(+) 18 DKBL 1661208C1 A E3W(+) 18 DKBL 1661212C1
B A3E(-) 18 GY 1661208C1 B E3X(-) 18 GY 1661212C1
C A81A 12 LTGN 3566715C1 C E81B 12 LTGN 3534167C1
D A81-G 12 WH 3566715C1 D E81-GA 12 WH 3534167C1
E A63-GDV 18 WH 1661208C1 E E63-G 18 WH 1661212C1
F A63DC 18 DKBL 1661208C1 F E63BB 18 DKBL 1661212C1
DOOR / ROOF DOOR POD (3208)


A T3BB(+) 18 DKBL 1661212C1
F A B T3AA(-) 18 GY 1661212C1
CONNECTOR 1661201C1 C T81E 12 LTGN 3534167C1
E B
D T81-GD 12 WH 3534167C1
D C E T81-GE 18 WH 1661212C1
F T81-GG 18 WH 1661212C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 393 Connector Body Composites (3202 / 3202M / 3203 / 3203M / 3204 / 3208)
393
13.92. CONNECTOR BODY COMPOSITES (3209 / 3210 / 3211 / 3400 / 4003 / 4004
/ 4005), P. 61

DIAGRAM 13
NAVISTAR, INC.
DOOR POD LOAD (3210)

DOOR POD SIGNAL (3209) (LOCATED IN REAR DOOR)
D
D
E
C
C
B
CONNECTOR 3535482C1
B
A BODY LOCK 3535483C1

G
A
CONNECTOR 3540565C1
BODY LOCK 3540617C1
A T83F 12 LTGN 2033816C1 0589390C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B T83C 12 LTGN 2033816C1 0589390C1
A T81-GE 18 WH 1661875C1 1661872C1 C T81C 12 LTGN 2033816C1 0589390C1
B T81-GG 18 WH 1661875C1 1661872C1 D T81F 12 LTGN 2033816C1 0589390C1
C T3AA(-) 18 GY 1661875C1 1661872C1
D T3BB(+) 18 DKBL 1661875C1 1661872C1
E T81-GD 12 WH 2031531C1 2025428C1
COURTESY LIGHT (3400)
F PLUG - - 2025431C1 -
G T81E 12 LTGN 2031531C1 2025428C1

DOOR LOCK DOOR POD (3211)
A
A A63BB 18 DKBL 1661261C1
(LOCATED IN REAR DOOR) B B A63-G 18 WH 1661261C1
CONNECTOR 1661259C1
B BODY LOCK 1661263C1
A MAXI FUSE HOLDER 4003
CONNECTOR 1671610C1
BODY LOCK 1671608C1
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CONNECTOR 3525613C1

A T81C 12 LT GN 2033816C1 0589390C1
B
B T81F 12 LT GN 2033816C1 0589390C1
MAXI FUSE HOLDER 4004

A A14BA 8 RD 3525614C1 3515525C1
B A14BB 8 RD 3525614C1 3515525C1
A
TSS PWR FUSE HOLDER
* MUTUALLY EXCLUSIVE (4005)
% W / LACTRASHIFT
& W / 40A AUX CIRCUIT
# W / 30A AUX CIRCUIT
B A
B CONNECTOR 3525613C1
CONNECTOR 3525613C1

A* M14L 10 RD 3515526C1 3515525C1
A* M14L 12 RD 3614762C1 3541256C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B& M103C 12 LTGN 3614762C1 3541256C1 A M14L 10 RD 3515526C1 3515525C1
B% M14LP 10 RD 3515526C1 3515525C1 B M14T 10 RD 3515526C1 3515525C1
B# M14WB 12 RD 3614762C1 3541256C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 4005, 7600 C 70658Y
Figure 394 Connector Body Composites (3209 / 3210 / 3211 / 3400 / 4003 / 4004 / 4005)
394
13.93. CONNECTOR BODY COMPOSITES (4017 / 4018 / 4019 / 4021 / 4022 / 4037 /
4038 / 4070 / 4071), P. 62

CHAPTER 13
NAVISTAR, INC.
HVAC RECIRC MOTOR (4017)

(LOCATED UNDER HOOD)

A A74D 18 LT GN 1661875C1 3568570C1
F A
B PLUG - - 2025431C1 -
E B
C PLUG - - 2025431C1 -
D C
D PLUG - - 2025431C1 -
E PLUG - - 2025431C1 -
CONNECTOR 2011340C1 F A74E 18 LT GN 1661875C1 3568570C1

BODY LOCK 2011364C1
A/C ACCUM THERMISTOR-2 (4018)

A/C ACCUM THERMISTOR-1 (4019)
LH DR:(LOCATED ON DASH PANEL RIGHT SIDE)
LH DR : (LOCATED ON DASH PANEL RIGHT SIDE)
RH DR:(LOCATED ON DASH PANEL LEFT SIDE)
RH DR : (LOCATED ON DASH PANEL LEFT SIDE)
A
A
CONNECTOR 3535379C1
BODY LOCK 3536591C1
CONNECTOR 3535379C1
B
BODY LOCK 3536591C1
B
A A77D 20 LTGN 3536590C1 A A77E 20 LTGN 3536590C1
B A9AC 20 GY 3536590C1 B A9AB 20 GY 3536590C1
WASHER PUMP (4021) WASHER FLUID LEVEL SENSOR (4022)

(LOCATED ON FRONT SIDE OF WASHER BOTTLE (LOCATED ON OUTBOARD SIDE OF WASHER BOTTLE
ON LEFT FRAME RAIL) ON LEFT FRAME RAIL. 4X4 4300 ONLY LOCATED ON
RIGHT SIDE FRAME RAIL)
1 2 2
1
1 M87KA 16 GY 3561584C1 3536868C1 1 M87C 18 GY 3554322C1 3554318C1
2 M87BA 18 GY 3561584C1 3536868C1 2 M9BB 18 GY 3554322C1 3554318C1
HYD BRAKE LIGHT SWITCH (4037) HYD BRAKES FLUID LEVEL SENSOR (4038)
(LOCATED ON EXTERIOR DASH NEAR DCM) (LOCATED ON EXTERIOR DASH NEAR DCM)
1
B
2
A
3
CONNECTOR 2036583C1
CONNECTOR 3522187C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
1 M90B 18 GY 3522190C1 3522193C1 A M10-GV 16 WH 2036586C1
2 M94BF 18 GY 3522190C1 3522193C1 B M90H 16 GY 2036586C1
3 PLUG - - 3522197C1 -
PRESSURE SWITCH (4070) DUMP SOLENOID (4071)

(LOCATED ON EXTERIOR DASH (LOCATED ON EXTERIOR DASH
NEAR IP / FWD PASSTHRU) NEAR IP / FORWARD PASSTHRU)
D
B
B A
C
A
CONNECTOR 1661777C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE BODY LOCK 1671608C1
A PLUG - - 2025431C1 -
B PLUG - - 2025431C1 -
A M44K 18 GY 2033819C1 1652325C1
C M44J 18 GY 1661875C1 1661872C1
B M44L 18 GY 2033819C1 1652325C1
D M44K 18 GY 1661875C1 1661872C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 395 Connector Body Composites (4017 / 4018 / 4019 / 4021 / 4022 / 4037 / 4038 / 4070 / 4071)
395
13.94. CONNECTOR BODY COMPOSITES (4087 / 4087A / 4111M / 4120), P. 63

DIAGRAM 13
NAVISTAR, INC.
PAM MODULE (4087 / 4087A)

(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT)

7 6 1 PLUG - - 3527276C1
2 PLUG - - 3527276C1
3 PLUG - - 3527276C1
4 PLUG - - 3527276C1
5 PLUG - - 3527276C1
6 A26D 18 TN 3518963C1
7 A5P(+) 18 YL 3518963C1
8 A5P(-) 18 GN 3518963C1
12 1 9 PLUG - - 3527276C1
10 A26B 18 TN 3518963C1
CONNECTOR 3553404C1
11 A26A 18 TN 3518963C1
BODY LOCK 3553460C1
12 A11-GPP 18 WH 3518963C1
FAN AIR SOLENOID (4111M)

(LOCATED NEAR ENGINE FAN DRIVE)
A* K23 18 VT 1661875C1 1661872C1
A A& K23A 18 TN 1661875C1 1661872C1
B* K23G 18 VT 1661875C1 1661872C1
B
B& K23-G 18 WH 1661875C1 1661872C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
* W/ V8 ENGINE
& W/ I6 ENGINE
SNOWVALVE MODULE (4120)

(LOCATED ON AIR CLEANER)

A A23F 18 TN 1661875C1 3568570C1
D A# A23C 18 TN 1661875C1 3568570C1
C B A23H 18 TN 1661875C1 3568570C1

B# A23A 18 TN 1661875C1 3568570C1
B C A23J 18 TN 1661875C1 3568570C1
C# A23B 18 TN 1661875C1 3568570C1
A D A23K 18 TN 1661875C1 3568570C1
E D# A23D 18 TN 1661875C1 3568570C1
E A23L 18 TN 1661875C1 3568570C1
CONNECTOR 3522251C1
BODY LOCK 3522253C1 E# A23E 18 TN 1661875C1 3568570C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 396 Connector Body Composites (4087 / 4087A / 4111M / 4120)
396
13.95. CONNECTOR BODY COMPOSITES (4328 / 4410D / 4410E), P. 64

CHAPTER 13
NAVISTAR, INC.
ENGINE DIAGNOSTICS CONNECTOR

(4328)
B A CAV CIRCUIT GAUGE COLOR TERMINAL

A K98YL6 18 YL 3572626C1
C B K98GN6 18 GN 3572626C1
C K91A 18 VT 3572626C1
CONNECTOR 3602454C1
BODY LOCK 1655705C1
REMOTE POWER MODULE

DATALINK & LOGIC POWER (4410D)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

1 PLUG - - 0453133C1
1 6 2 N10-GR 14 WH 2034787C1
3 N5E(+) 18 YL 1680205C1
2 5
4 N5E(-) 18 GN 1680205C1
3 4
5 PLUG - - 0453133C1
6 N20 16 LTGN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1
REMOTE POWER MODULE (4410E)

DATALINK & LOGIC POWER

1 PLUG - - 0453133C1
1 6 2 N10-GP 14 WH 2034787C1
2 5 3 N5F(+) 18 YL 3572625C1
3 4 4 N5F(-) 18 GN 3572625C1
5 PLUG - - 0453133C1
CONNECTOR 3572899C1 6 N20A 16 LTGN 1680205C1
BODY LOCK 2005242C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 397 Connector Body Composites (4328 / 4410D / 4410E)
397
13.96. CONNECTOR BODY COMPOSITES (4410F / 4410H / 4410K / 4410L), P. 65

DIAGRAM 13
NAVISTAR, INC.
REMOTE POWER MODULE (4410H)

REMOTE POWER MODULE DATALINK & LOGIC POWER
DATALINK & LOGIC POWER (4410F) (LOCATED BETWEEN CENTER
CHASSIS AND REAR CHASSIS)
6 1
5 2 CONNECTOR 3572900C1 1 6
BODY LOCK 2005243C1 2 5 CONNECTOR 3572899C1
4 3 BODY LOCK 2005242C1
* FOR AIR SOLENOID 3 4
1 R59 14 GY 2034788C1 1 PLUG - - 0453133C1
1* R59C 14 GY 2034788C1 2* N10-GS 14 WH 2034787C1
2 R10-GPM 14 WH 2034788C1 2 N10-GP 14 WH 2034787C1
2* R10-GPN 14 WH 2034788C1 3 N5F(+) 18 YL 1680205C1
3 R1(+) 18 YL 3572626C1 3* N5E(+) 18 YL 1680205C1
3* R1A(+) 18 YL 3572626C1 4 N5F(-) 18 GN 1680205C1
4 R1(-) 18 GN 3572626C1 4* N5E(-) 18 GN 1680205C1
4* R1A(-) 18 GN 3572626C1 5 PLUG - - 0453133C1
5 PLUG - - 0453133C1 6 N20 16 LTGN 1680205C1
6 R14 16 RD 1680206C1
6* R14D 16 RD 1680206C1 * FOR RPU EOF DATALINK
2ND AIR SOLENOID 7-PAK (4410K)

(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)
1 R59C 14 GY 2034787C1
2 R10-GPN 14 WH 2034787C1
3 R1A(+) 18 YL 3572625C1
1 6 4 R1A(-) 18 GN 3572625C1
2 5 CONNECTOR 3572899C1 5 PLUG - - 0453133C1
3 4 BODY LOCK 2005242C1 6 R14D 16 RD 3572625C1
1ST AIR SOLENOID 7-PAK (4410L)

1 6
2 5
3 4
CONNECTOR 3572899C1
BODY LOCK 2005242C1

1 R59D 14 GY 2034787C1
2 R10-GPP 14 WH 2034787C1
3 R1B(+) 18 YL 1680205C1
4 R1B(-) 18 GN 1680205C1
5 PLUG - - 0453133C1
6 R14E 16 RD 1680205C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 398 Connector Body Composites (4410F / 4410H / 4410K / 4410L)
398
13.97. CONNECTOR BODY COMPOSITES (4410M / 4450AM / 4450BF), P. 65A

DIAGRAM 13
NAVISTAR, INC.
BODY BUILDER CONNECTION (4410M)

(LOCATED NEAR END OF FRAME)
1 6
2 5
3 4
* POWER UNIT EOF
CONNECTOR 3572899C1
BODY LOCK 2005242C1

1 R59D 14 GY 2034787C1
1* R59 14 GY 2034787C1
2 R10-GPP 14 WH 2034787C1
2* R10-GPM 14 WH 2034787C1
3 R1B(+) 18 YL 3572625C1
3* R1(+) 18 YL 3572625C1
4 R1B(-) 18 GN 3572625C1
4* R1(-) 18 GN 3572625C1
5 PLUG - - 0453133C1
6 R14E 16 RD 1680205C1
6* R14 16 RD 1680205C1
BODY BUILDER CONNECTION (4450AM / 4450BF)

(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)
F
E G
A
D B
C
BODY LOCK 2039342C1

A N68BB 14 BN 3535486C1 0589391C1
B N56BB 16 YL 2039343C1 1652325C1
C N57BB 16 LTGN 2039343C1 1652325C1
D N54BB 14 BN 3535486C1 0589391C1
E N71BB 16 LTBL 2039343C1 1652325C1
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GBB 12 WH 2039344C1 0589390C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

- - ADDED 7600 TO TITLE B 70658Y
Figure 399 Connector Body Composites (4410M / 4450AM / 4450BF)
399
13.98. CONNECTOR BODY COMPOSITES (4450BM / 4450DM / 4460BF / 4450M), P. 66

DIAGRAM 13
NAVISTAR, INC.
BODY BUILDER TURN / STOP (4450BM)

(LOCATED BETWEEN CENTER CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R56BC 16 OR 2033819C1 1652325C1
A B R57BC 16 OR 2033819C1 1652325C1
B C R70BB 14 OR 2033816C1 0589391C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
BODY BUILDER CONNECTOR

(4450DM)(LOCATED END OF REAR CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CHASSIS HARNESS) A S68G 16 BN 2039343C1 1652325C1
B S56A 16 OR 2039343C1 1652325C1
F
E G C S57A 16 OR 2039343C1 1652325C1
A
D B D S58BB 16 RD 2039343C1 1652325C1
C
E S71D 16 LT BL 2039343C1 1652325C1
F S12BB 16 OR 2039343C1 1652325C1
CONNECTOR 2039311C91 G S11-GS 12 WH 2039344C1 0589390C1
BODY BUILDER
TURN/STOP
(4460BF)(LOCATED IN CENTER A S68G 16 BN 2039343C1 1652325C1
CHASSIS END OF THE CAB) B S56A 16 OR 2039343C1 1652325C1
C S57A 16 OR 2039343C1 1652325C1
D S58BB 16 RD 2039343C1 1652325C1
C
D B E S71D 16 LT BL 2039343C1 1652325C1
A F S12BB 16 OR 2039343C1 1652325C1
E G
F G S11-GS 12 WH 2039344C1 0589390C1

A N68BB 14 BN 3535486C1 0589391C1
B N56BB 16 YL 2039343C1 1652325C1
F
E G
A
C N57BB 16 LTGN 2039343C1 1652325C1
D B
C D N54BB 14 BN 3535486C1 0589391C1
E N71BB 16 LTBL 2039343C1 1652325C1
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GD 12 WH 2039344C1 0589390C1
BODY LOCK 2039342C1

(LOCATED IN INSTRUMENT PANEL )
A* A68BB 14 BN 3535486C1 1652325C1
A* A68BB 16 BN 2039343C1 1652325C1
F B A56BB 16 YL 2039343C1 1652325C1
E G
A C A57BB 16 LT GN 2039343C1 1652325C1
D B
C
D* A54BB 16 BN 2039343C1 1652325C1
D* A58BB 14 BN 3535486C1 1652325C1
E A71BB 16 LT BL 2039343C1 1652325C1
BODY LOCK 2039342C1 F A12BB 16 LT BL 2039343C1 1652325C1
* MUTUALLY EXCLUSIVE G A11-GBB 12 WH 2039344C1 0589391C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 400 Connector Body Composites (4450BM / 4450DM / 4460BF / 4450M)
400
13.99. CONNECTOR BODY COMPOSITES (4460AM / 4460BF / 4460BM / 4450BF),

P. 66A

DIAGRAM 13
NAVISTAR, INC.
BODY BUILDER TURN / STOP (4460AM)

(LOCATED BETWEEN CENTER
CONNECTOR 1686834C1
BODY LOCK 1664408C1

A N56BC 16 YL 2033819C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
BODY BUILDER TURN / STOP (4460BF)

(LOCATED AT MAIN CHASSIS TO
REAR CHASSIS INTERCONNECT)
CONNECTOR 3553961C1
BODY LOCK 3554019C1

A R56BC 16 OR 2033911C1 1652325C1
B R57BC 16 OR 2033911C1 1652325C1
C R70BB 14 OR 2033912C1 0589391C1
BODY BUILDER CONNECTION (4460BM / 4450BF)

(LOCATED AT END OF FRAME NEAR REAR AXLES)

A R68BB 14 BN 3535486C1 0589391C1
F B R56BB 16 OR 2039343C1 1652325C1
E G C R57BB 16 OR 2039343C1 1652325C1
A D R58BB 14 BN 3535486C1 0589391C1
D B
E R71BB 16 OR 2039343C1 1652325C1
C
F R12BB 14 LTBL 3535486C1 0589391C1
G R11-GBB 12 WH 2039344C1 0589390C1
BODY LOCK 2039342C1
380174 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 401 Connector Body Composites (4460AM / 4460BF / 4460BM / 4450BF)
401
13.100. CONNECTOR BODY COMPOSITES (4460BM / 4460DM / 4460M / 4460M / 4500

/ 4705), P. 67

DIAGRAM 13
NAVISTAR, INC.
BODY BUILDER
CONNECTION
BODY BUILDER
(4460BM)
CAP
(LOCATED AT THE END OF REAR CHASSIS)
(4460DM)
(LOCATED AT THE END OF REAR CHASSIS)
F
G E
B D
C BODY LOCK 2039342C1
A
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLEEVE

B
A R68BB 14 BN 3535486C1 0589391C1
B R56BB 16 OR 2039343C1 1652325C1
BODY LOCK 1664408C1
C R57BB 16 OR 2039343C1 1652325C1
D R58BB 14 BN 3535486C1 0589391C1
E R71BB 16 OR 2039343C1 1652325C1
A S56AB 16 YL 2033819C1 1652325C1
F R12BB 14 LT BL 3535486C1 0589391C1
B S57AB 16 OR 2033819C1 1652325C1
G R11-GBB 12 WH 2039344C1 0589390C1
C S70B 16 RD 2033819C1 1652325C1
BODY BUILDER TURN / STOP (4460M)
(LOCATED IN INSTRUMENT PANEL )
A
CONNECTOR 1686834C1
B
BODY LOCK 1664408C1 BODY BUILDER TURN / STOP (4460M)
C (LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

A A56BC 16 YL 2033819C1 1652325C1 A
B A57BC 16 LT GN 2033819C1 1652325C1
C* A70BB 14 RD 2033816C1 1652325C1 B
C* A70BB 16 RD 2033819C1 1652325C1
C
WINDSHIELD WIPER MOTOR (4500) CONNECTOR 1686834C1

(LOCATED UNDER HOOD) BODY LOCK 1664408C1

A N56BC 16 YL 2033819C1 1652325C1
E B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
D
B
BODY BUILDER CONNECTOR (4705)
A
4 1 K92A15 18 TN 3518963C1
5
CONNECTOR 1661375C2 2 K92A11 18 TN 3518963C1
BODY LOCK 1661376C1 3 K92A12 18 TN 3518963C1
4 K92A13 18 TN 3518963C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 5 K92A9 18 TN 3518963C1
A A82D 16 GY 2033819C1 1652325C1 6 K92A10 18 TN 3518963C1
B A82V 16 GY 2033819C1 1652325C1 7 K92A8 18 TN 3518963C1
8 1
C A82-G 14 WH 2033816C1 1652325C1 8 PLUG - - 3527276C1
D A82K 16 GY 2033819C1 1652325C1
E A82L 16 GY 2033819C1 1652325C1 CONNECTOR 3539139C1
BODY LOCK 3539144C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 402 Connector Body Composites (4460BM / 4460DM / 4460M / 4460M / 4500 / 4705)
402
13.101. CONNECTOR BODY COMPOSITES (4905 / 4906 / 4950 / 4951 / 4952 / 5117),
P. 68

CHAPTER 13
NAVISTAR, INC.
AIR PARK SOLENOID (4905) WHEEL CHAIR INERLOCK (4906)

(LOCATED ON EXTERIOR DASH NEAR DCM) (LOCATED ON EXTERIOR DASH NEAR IP / FORWARD
PASSTHRU)
E
A F
A C
D G
CONNECTOR 1671610C1
BODY LOCK 1671608C1 H

A M44W 16 WH 1661875C1 3568570C1
B M92#101 18 TN 1661875C1 3568570C1
C PLUG - - 202543C1 -
D M92#103 18 TN 1661875C1 3568570C1
E* M11-GW 16 WH 1661875C1 1661872C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE E* M11-GW 16 WH 1661875C1 3568570C1
A M44Y 16 GY 2033819C1 1652325C1 F PLUG - - 202543C1 -
B* M44W 16 WH 2033819C1 1652325C1 G M89AR 18 PK 1661875C1 3568570C1
B* M44-GW 16 WH 2033819C1 1652325C1 H M89CE 18 PL 1661875C1 3568570C1
WABCO AUTO TRACTION CONTROL (4951)

BENDIX AUTO TRACT CONTROL (4950)
(LOCATED AT END OF FRAME AT REAR AXLE)
(LOCATED AT END OF FRAME AT REAR AXLE)

1
CAV CIRCUIT GAUGE COLOR TERMINAL 1 [R94WX] 18 BN ASSY
1
1 R94BD 16 BN 3679224C1 2 2 [R94WZ] 18 BL ASSY
2 2 R94BE 16 YL 3679224C1
CONNECTOR 3567225C1
CONNECTOR 3678796C1
AIR SHIELD LIGHT CONNECTOR (5117)

(LOCATED IN UPPER RIGHT REAR ROOF)
BENDIX ATC ECE ADR

(4952) C
(LOCATED AT END OF FRAME AT REAR AXLE A BK 18 BK 1661262C1
B B WH 18 WH 1661262C1
A C - - - -
CONNECTOR 1661891C1
BODY LOCK 1661892C1
1
CONNECTOR 3678796C1 MATES WITH
2
A A BK 18 BK 1661261C1
B B WH 18 WH 1661261C1
C C - - - -

1 R94BD 16 BN 3679224C1 3601687C1
2 R94BE 16 YL 3679224C1 3601687C1 CONNECTOR 1661889C1
BODY LOCK 1661890C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 4905, 4952 & D 70658Y
403
CHAPTER 13
NAVISTAR, INC.
ECM CONNECTOR (6000)

(LOCATED ON THE LEFT SIDE OF ENGINE)
1 PLUG - - 0453133C1 31 K95B 18 TN 3555249C1
2 PLUG - - 0453133C1 32 K97PB 18 WH 3555249C1
50 10 3 PLUG - - 0453133C1 33 K95-GA 18 WH 3555249C1
4 PLUG - - 0453133C1 33! K41E 18 TN 3518963C1
5 PLUG - - 0453133C1 34 PLUG - - 0453133C1
6 PLUG - - 0453133C1 35 K99D 18 VT 3555249C1
7 K95E 18 TN 3555249C1 36# K47E 18 GY 3555249C1
8 PLUG - - 0453133C1 36@@ K47S 16 GY 3555249C1
46 6
9 K99B 18 VT 3555249C1 37 K95A 18 TN 3555249C1
10* K3BB(+) 18 DKBL 3555249C1 38 K23 16 TN 3555249C1
10# K3BA(+) 18 DKBL 3555249C1 39 K97FA 18 VT 3555249C1
11 PLUG - - 0453133C1 39! K97FA 16 GY 3555249C1
45 5 12 PLUG - - 0453133C1 40 K21 16 TN 3555249C1
13 PLUG - - 0453133C1 41 PLUG - - 0453133C1
14 PLUG - - 0453133C1 42 K34A 16 TN 3555249C1
15 PLUG - - 0453133C1 43 PLUG - - 0453133C1
16 PLUG - - 0453133C1 44 PLUG - - 0453133C1
17 PLUG - - 0453133C1 45 PLUG - - 0453133C1
41 1
18 PLUG - - 0453133C1 46# K5B+ 18 YL 3555249C1
19 PLUG - - 0453133C1 46* K5S(+) 18 YL 3555249C1
19! K41D 18 TN 3518963C1 46@ K5D128 18 YL 3555249C1
20* K3BB(-) 18 GY 3555249C1 47# K5B- 18 GN 3555249C1
20# K3BA(-) 18 GY 3555249C1 47* K5S(-) 18 GN 3555249C1
21 K97PA 18 VT 3555249C1 47@ K5D108 18 GN 3555249C1
22 K97C 18 VT 3555249C1 47#! K5B- 18 LTGN 3555249C1
23 K97B 18 VT 3555249C1 47**! K5S(-) 18 LTGN 3555249C1
24 PLUG - - 0453133C1 48 PLUG - - 0453133C1
25 PLUG - - 0453133C1 49 PLUG - - 0453133C1
26 PLUG - - 0453133C1 50 K95C 18 TN 3555249C1
27# K47D 18 GY 3555249C1
27@@ K47R 16 GY 3555249C1
27@ K92#125 18 TN 3555249C1
@ W/ ALLISON
28 K34E 16 TN 3555249C1
# W/ MANUAL XMSN
* W/ AUTO SHIFT 29 K23-G 16 WH 3555249C1
@@ W/ MERITOR G XMSN 30 PLUG - - 0453133C1
** W/ ULTRASHIFT XMSN
ENGINE ECM POWER CONNECTOR (6001)


1 K10-G 12 WH 3557534C1
1 4 1! K10-GB 12 WH 3841699C1
CONNECTOR 3557533C1
BODY LOCK 3557539C1 2 PLUG - - 0453133C1
2 3
3 K97DA 12 VT 3557534C1
4 K97DB 12 VT 3557534C1
4! K97DB 12 VT 3841699C1
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE D 92477E
TO CONNECTOR 6000 & 6001 FIELD 59974G 15SEP06 AE08056619 069
404

NAVISTAR, INC.
ECM CONNECTOR (6010)
1 PLUG - - 2023143C1 35 PLUG - - 2023143C1
(LOCATED ON THE
LEFT SIDE OF ENGINE) 2 K34B 16 TN 3526966C1 36 K47T 18 GY 3526966C1
3 K46C 18 GY 3526966C1 37 PLUG - - 2023143C1
4 K97C 18 VT 3526966C1 38 PLUG - - 2023143C1
5 K97BA 18 VT 3526966C1 39 PLUG - - 2023143C1
6 PLUG - - 2023143C1 40 PLUG - - 2023143C1
70 13 7 PLUG - - 2023143C1 41 PLUG - - 2023143C1
8* K3BB(+) 18 DKBL 3526966C1 42 PLUG - - 2023143C1
8@ K3BA(+) 18 DKBL 3526966C1 43 PLUG - - 2023143C1
9* K3BB(-) 18 GY 3526966C1 44 PLUG - - 2023143C1
9@ K3BA(-) 18 GY 3526966C1 45 PLUG - - 2023143C1
10 K21 16 TN 3526966C1 46 PLUG - - 2023143C1
11 PLUG - - 2023143C1 47 PLUG - - 2023143C1
12 PLUG - - 2023143C1 48 K97DA 14 VT 3526966C1
13 PLUG - - 2023143C1 49 K34C 16 TN 3526966C1
14 PLUG - - 2023143C1 50# K5S(+) 20 YL 3547816C1
15 PLUG - - 2023143C1 50& K5D128 20 YL 3547816C1
16 PLUG - - 2023143C1 51 PLUG - - 2023143C1
58 1
17 K41A 16 TN 3526966C1 52 K97DB 14 VT 3526966C1
18 K41-G 16 TN 3526966C1 53 K97DC 14 VT 3526966C1
19 PLUG - - 2023143C1 54 K34D 16 TN 3526966C1
CONNECTOR 3526965C1 20 PLUG - - 2023143C1 55 K97DD 14 RD 3526966C1
21 K23 16 TN 3526966C1 56 K46E 18 GY 3526966C1
22 PLUG - - 2023143C1 57 PLUG - - 2023143C1
* W/ ZFM-FREEDOMLINE 23 PLUG - - 2023143C1 58 K46B 18 GY 3526966C1
XMSN
@ W/ ALLISON 24 PLUG - - 2023143C1 59 K46A 18 GY 3526966C1
# W/ MANUAL XMSN 25 PLUG - - 2023143C1 60 PLUG - - 2023143C1
& W/ GEN IV 26 PLUG - - 2023143C1 61 PLUG - - 2023143C1
27 PLUG - - 2023143C1 62 PLUG - - 2023143C1
28 PLUG - - 2023143C1 63 K10A-G 14 WH 3526966C1
29 PLUG - - 2023143C1 64 PLUG - - 2023143C1
30 PLUG - - 2023143C1 65 K10B-G 14 WH 3526966C1
31 PLUG - - 2023143C1 66 K99B 18 VT 3526966C1
32& K92A125 18 TN 3526966C1 67 K10C-G 14 WH 3526966C1
32# K47 16 GY 3526966C1 68 PLUG - - 2023143C1
33 K47A 16 GY 3526966C1 69 K10D-G 14 WH 3526966C1
34# K5S(-) 20 GN 3547816C1 70 K97F 18 VT 3526966C1
34& K5D108 20 GN 3547816C1
ENGINE / MELROSE (6011)

(LOCATED ON THE
LEFT SIDE OF ENGINE) 1 K97AZ 14 PL 3592386C1 3578677C1
2 K97UC 16 PL 3686944C1 -
3 K97AY 16 PL 3686944C1 -
16 8 8 K19-G 14 GY 3592386C1 3578677C1

9 K19BA 14 GY 3592386C1 3578677C1
15 K97-GA 16 WH 3686944C1 -
15 7
16 K97-GB 14 WH 3592386C1 3578677C1
CAVITIES 4-7 AND 10-14 ARE MOLDED SHUT.

IF UNUSED CAVITY HAS BUILT-IN PLUG
10 2 SNAPPED OUT USE CAVITY PLUG 3833742C1.
9 1
CONNECTOR 3832841C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

405
13.104. CONNECTOR BODY COMPOSITES (6018 / 6019 / 6020), P. 70A

DIAGRAM 13
NAVISTAR, INC.
EIM CONNECTOR (6018) EIM CONNECTOR (6019)
24 8 24 8
* W/ VARIABLE SPEED FAN
@ W/ TWO SPEED FAN
17 1 17 1
CONNECTOR 3803078C1
CONNECTOR 3803077C1
1 PLUG - - 3562316C1 1 PLUG - - 3562316C1
2 PLUG - - 3562316C1 2 K23C 18 TN 3562314C1
3 PLUG - - 3562316C1 3 PLUG - - 3562316C1
4 PLUG - - 3562316C1 4 PLUG - - 3562316C1
5 K92A2 18 TN 3562314C1 5 PLUG - - 3562316C1
6 K34-GB 18 WH 3562314C1 6 K98YL5 18 YL 3562314C1
7 K41 16 TN 3562315C1 7 PLUG - - 3562316C1
8 PLUG - - 3562316C1 8 PLUG - - 3562316C1
9 PLUG - - 3562316C1 9 PLUG - - 3562316C1
10 PLUG - - 3562316C1 10 K92A6 18 TN 3562314C1
11 PLUG - - 3562316C1 11 PLUG - - 3562316C1
12 PLUG - - 3562316C1 12 PLUG - - 3562316C1
13 K21B3 18 TN 3562314C1 13 K98GN5 18 GN 3562314C1
14 K34BA 18 TN 3562314C1 14 PLUG - - 3562316C1
15 PLUG - - 3562316C1 15 PLUG - - 3562316C1
16 K92A1 18 TN 3562314C1 16 PLUG - - 3562316C1
17 K21TN1 18 TN 3562314C1 17 PLUG - - 3562316C1
18* K23 18 TN 3562314C1 18 K21B1 18 TN 3562314C1
18@ K23 16 TN 3562315C1 19 PLUG - - 3562316C1
19 PLUG - - 3562316C1 20 PLUG - - 3562316C1
20 K92A5 18 TN 3562314C1 21 PLUG - - 3562316C1
21 PLUG - - 3562316C1 22 PLUG - - 3562316C1
22 PLUG - - 3562316C1 23 PLUG - - 3562316C1
23 PLUG - - 3562316C1 24 PLUG - - 3562316C1
24 PLUG - - 3562316C1
EIM CONNECTOR 3
(6020)
24 1 PLUG - - 3562316C1 13* K5S(-) 18 GN 3562314C1

8
2 K34C 18 TN 3562314C1 13@ K5S108 18 GN 3562314C1
3 K97F 18 VT 3562314C1 14 K92A9 18 TN 3562314C1
4 K34D 18 TN 3562314C1 15 PLUG - - 3562316C1
5 K97A1 18 VT 3562314C1 16 PLUG - - 3562316C1
6 K92A16 16 WH 3562315C1 17# K92A10 18 TN 3562314C1
17 1 7 K92B16 16 WH 3562315C1 17# K47T 18 GY 3562314C1
8 K97A2 18 VT 3562314C1 18 PLUG - - 3562316C1
CONNECTOR 3562311C1 9 PLUG - - 3562316C1 19 K92A11 18 TN 3562314C1
10 PLUG - - 3562316C1 20 K92A12 18 TN 3562314C1
* W/ MANUAL,AUTOSHIFT 11 K92A8 18 TN 3562314C1 21 K92A13 18 TN 3562314C1
& ULTRASHIFT,
12* K5S(+) 18 YL 3562314C1 22 PLUG - - 3562316C1
MERITOR G XMSN
@ W/ ALLISON XMSN 12@ K5S128 18 YL 3562314C1 23 PLUG - - 3562316C1
# MUTUALLY EXCLUSIVE 24 PLUG - - 3562316C1
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

406
13.105. CONNECTOR BODY COMPOSITES (6014), P. 70B

DIAGRAM 13
NAVISTAR, INC.
ECM CONNECTER
(6014)
(LOCATED NEAR ECM MODULE) CAV CIRCUIT GAUGE COLOR TERMINAL
15 PLUG - - 3527276C1
16 PLUG - - 3527276C1
17 K97AM4 18 VT 3555249C1
50 10 18 K97AM5 18 VT 3555249C1
19 PLUG - - 3527276C1
20 PLUG - - 3527276C1
21 - - - 3527276C1
22 - - - 3527276C1
46 6 23 - - - 3527276C1
24 - - - 3527276C1
25 - - - 3527276C1
26* K3BB(+) 18 DK BL 3518963C1
26* K3A(+) 18 DK BL 3518963C1
45 5 27* K3BB(-) 18 GY 3518963C1
27* K3A(-) 18 GY 3518963C1
28 K97AM6 18 VT 3555249C1
29 K97-GA2 18 WH 3555249C1
30 K97-GA3 18 WH 3555249C1
41 1 31 - - - 3527276C1
32 - - - 3527276C1
33 - - - 3527276C1
34 - - - 3527276C1
CONNECTOR 3524112C1 35 - - - 3527276C1
36 - - - 3527276C1
37* K5B(-) 18 GN 3518963C1
37* K5S(-) 18 GN 3518963C1
38 K97F 18 VT 3518963C1
1 PLUG - - 3527276C1
39 K97-GA4 18 WH 3555249C1
2 PLUG - - 3527276C1
40 K97-GA5 18 WH 3555249C1
3 K99U 18 VT 3518963C1
41 - - - 3527276C1
4 PLUG - - 3527276C1
42 - - - 3527276C1
5 PLUG - - 3527276C1
43 - - - 3527276C1
6 PLUG - - 3527276C1
44 - - - 3527276C1
7 K97AM2 18 VT 3555249C1
45 - - - 3527276C1
8 K97AM3 18 VT 3555249C1
46* K5B(+) 18 YL 3518963C1
9 PLUG - - 3527276C1
46* K5S(+) 18 YL 3518963C1
10 K97Q 18 VT 3518963C1
47 K99V 18 VT 3518963C1
11 PLUG - - 3527276C1
48 K97P 18 VT 3518963C1
12 PLUG - - 3527276C1
49 K97Y 18 VT 3518963C1
13 K99W 18 VT 3518963C1
50 K97-GA6 18 WH 3555249C1
14 PLUG - - 3527276C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 30APR10 AE08056619 70B
407
13.106. CONNECTOR BODY COMPOSITES (6020M), P. 71

CHAPTER 13
NAVISTAR, INC.
ECM (6020M) (I6 ENGINE ONLY)

CONNECTOR 3612247C1
59 6
76 5 @ W/ ALLISON
58 41 # W/ MANUAL XMSN
4 @@ W/ GEN4
3
** W/ EATON AUTOSHIFT
40 24
2 * MUTUALLY EXCLUSIVE
23 7 1 ## W/ ALLISON W/ AUTONEUTRAL
% W/ ENGINE BODY CONTROL - 12VYL
(ACC WIRING SPECIAL ROAD SPEED WIRE)
%% W/ ENGINE BODY CONTROL - 12VZA
(REMOTE ENG CONTROL F / PTO / ENGINES)
1 K97FA 14 PL 3613275C1 3509903C1 42 K34A 18 TN 3612254C1 -
2 K97-GV 14 WH 3613275C1 3509903C1 43 PLUG - - 3612253C1 -
3 K97FB 14 PL 3613275C1 3509903C1 44 PLUG - - 3612253C1 -
4 K97-GW 14 WH 3613275C1 3509903C1 45 K97UD 18 GY 3612254C1 -
5 K97FC 14 PL 3613275C1 3509903C1 46 PLUG - - 3612253C1 -
6 K97-GX 14 WH 3613275C1 3509903C1 47 K97M 18 PL 3612254C1 -
7* K17M 18 PK 3612254C1 - 48 PLUG - - 3612253C1 -
7* K17L 18 PK 3612254C1 - 49 K46A 18 GY 3612254C1 -
8 K95K 18 TN 3612254C1 - 50 K99F 18 PL 3612254C1 -
9 PLUG - - 3612253C1 - 51 K95 18 TN 3612254C1 -
10 K3A(-) 18 GY 3612254C1 - 52 PLUG - - 3612253C1 -
10** K3AB(-) 18 GY 3612254C1 - 53 K47A 18 GY 3612254C1 -
11 K97XC 18 PL 3612254C1 - 54# K47 18 GY 3612254C1 -
12 PLUG - - 3612253C1 - 54@ K47#125 18 TN 3612254C1 -
13 PLUG - - 3612253C1 - 54 K47B125 18 TN 3612254C1 -
14 PLUG - - 3612253C1 - 54@@ K47A125 18 TN 3612254C1 -
15 PLUG - - 3612253C1 - 55 PLUG - - 3612253C1 -
16 K97CB 18 PL 3612254C1 - 56 PLUG - - 3612253C1 -
17 K95J 18 TN 3612254C1 - 57 PLUG - - 3612253C1 -
18 PLUG - - 3612253C1 - 58* K23B 18 WH 3612254C1 -
19 K95H 18 TN 3612254C1 - 59 PLUG - - 3612253C1 -
20 PLUG - - 3612253C1 - 60 K97CC 18 PL 3612254C1 -
21 K97SE 18 VT 3612254C1 - 61 K5B(+) 18 YL 3612254C1 -
22 K97EW 18 VT 3612254C1 - 62 K5B(-) 18 GN 3612254C1 -
23 PLUG - - 3612253C1 - 63 K97C 18 PL 3612254C1 -
24 PLUG - - 3612253C1 - 64 PLUG - - 3612253C1 -
25 K3A(+) 18 DKBL 3612254C1 - 65# K17E 18 PK 3612254C1 -
25** K3AB(+) 18 DKBL 3612254C1 - 65** K17F 18 PK 3612254C1 -
26 PLUG - - 3612253C1 - 65@@ K92#141 18 TN 3612254C1 -
27 K97FV 18 PL 3612254C1 - 65## K17B 18 PK 3612254C1 -
28 PLUG - - 3612253C1 - 66 K97S 18 PL 3612254C1 -
29 PLUG - - 3612253C1 - 67 K95L 18 TN 3612254C1 -
30 PLUG - - 3612253C1 - 68 K46B 18 GY 3612254C1 -
31 K97UB 18 PL 3612254C1 - 69 PLUG - - 3612253C1 -
32 PLUG - - 3612253C1 - 70 K97J 18 PL 3612254C1 -
33 K99B 18 PL 3612254C1 - 71 K97AR 18 PL 3612254C1 -
34 K97B 18 PL 3612254C1 - 72%% K47B 18 GY 3612254C1 -
35 K97WA 18 PL 3612254C1 - 72% K47T 18 GY 3612254C1 -
36 PLUG - - 3612253C1 - 73 PLUG - - 3612253C1 -
37 K97ZD 18 PL 3612254C1 - 74 PLUG - - 3612253C1 -
38 PLUG - - 3612253C1 - 75 PLUG - - 3612253C1 -
39 PLUG - - 3612253C1 - 76 PLUG - - 3612253C1 -
40 PLUG - - 3612253C1 -
41 PLUG - - 3612253C1 -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

408
13.107. CONNECTOR BODY COMPOSITES (6020M), P. 72

DIAGRAM 13
NAVISTAR, INC.
V8 ENGINE ONLY
ECM (6020M) (V8 ENGINE ONLY)
59 6
76 5
58 41
4
3
40 24
2
# W/ WTEC XMSN 23 7 1
@ W/ MANUAL XMSN

1 K97AA_B 18 VT 1-968855-3 2S65-10C930-EBA BODY LOCK1 3612248C1
2 K97GND_B 18 VT 1-968855-3 2S65-10C930-EBA
3 K97AA_C 18 VT 1-968855-3 2S65-10C930-EBA
4 K97GND_C 18 VT 1-968855-3 2S65-10C930-EBA
5 K97AA_D 18 VT 1-968855-3 2S65-10C930-EBA
6 K97GND_D 18 VT 1-968855-3 2S65-10C930-EBA
7 KECI 18 VT 3612254C1 - 41 PLUG - - 3612253C1 -
8 K95K 18 VT 3612254C1 - 42 K34A 18 VT 3612254C1 -
9 PLUG - - 3612253C1 - 43 PLUG - - 3612253C1 -
10 K3A(-) 18 VT 3612254C1 - 44 PLUG - - 3612253C1 -
11 K97XCS 18 VT 3612254C1 - 45 K95L 18 VT 3612254C1 -
12 PLUG - - 3612253C1 - 46 PLUG - - 3612253C1 -
13 PLUG - - 3612253C1 - 47 KIVS 18 VT 3612254C1 -
14 PLUG - - 3612253C1 - 48 PLUG - - 3612253C1 -
15 PLUG - - 3612253C1 - 49 K46A 18 VT 3612254C1 -
16 K97RPRE 18 VT 3612254C1 - 50 K97RVAR 18 VT 3612254C1 -
17 K95J 18 VT 3612254C1 - 51 K95-B 18 VT 3612254C1 -
18 PLUG - - 3612253C1 - 52 PLUG - - 3612253C1 -
19 K95H 18 VT 3612254C1 - 53 K47A 18 VT 3612254C1 -
20 PLUG - - 3612253C1 - 54@ K47 18 VT 3612254C1 -
21 K97OWL 18 VT 3612254C1 - 54# K125_A 18 VT 3612254C1 -
22 K97WEL 18 VT 3612254C1 - 55 PLUG - - 3612253C1 -
23 PLUG - - 3612253C1 - 56 K34S 18 VT 3612254C1 -
24 PLUG - - 3612253C1 - 57 PLUG - - 3612253C1 -
25 K3(+) 18 VT 3612254C1 - 58 KFAN 18 VT 3612254C1 -
26 PLUG - - 3612253C1 - 59 PLUG - - 3612253C1 -
27 PLUG - - 3612253C1 - 60 K97RVA 18 VT 3612254C1 -
28 PLUG - - 3612253C1 - 61 K5C+_B 18 VT 3612254C1 -
29 PLUG - - 3612253C1 - 62 K5C-_B 18 VT 3612254C1 -
30 PLUG - - 3612253C1 - 63 PLUG - - 3612253C1 -
31 K1GNPWR 18 VT 3612254C1 - 64 PLUG - - 3612253C1 -
32 KVREF3 18 VT 3612254C1 - 65 K141 18 VT 3612254C1 -
33 KAPS 18 VT 3612254C1 - 66 K97S 18 VT 3612254C1 -
34 KA-95R 18 VT 3612254C1 - 67 K95L 18 VT 3612254C1 -
35 PLUG - - 3612253C1 - 68 K46B 18 VT 3612254C1 -
36 PLUG - - 3612253C1 - 69 PLUG - - 3612253C1 -
37 K95R-E 18 VT 3612254C1 - 70 K97M 18 VT 3612254C1 -
38 KVREF3-RTN 18 VT 3612254C1 - 71 K97CTO 18 VT 3612254C1 -
39 PLUG - - 3612253C1 - 72 K47B 18 VT 3612254C1 -
40 PLUG - - 3612253C1 - 73 PLUG - - 3612253C1 -

74 PLUG - - 3612253C1 -
75 PLUG - - 3612253C1 -
76 PLUG - - 3612253C1 -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

409

CHAPTER 13
NAVISTAR, INC.
EIM CONNECTOR 4
(6021) CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K14G 16 RD 3562315C1 12 PLUG - - 3562316C1
2 K14H 16 RD 3562315C1 13 PLUG - - 3562316C1
3 PLUG - - 3562316C1 14 K21B2 18 TN 3562314C1
24 8 4 K97C 18 VT 3562314C1 15 PLUG - - 3562316C1

5 PLUG - - 3562316C1 16 PLUG - - 3562316C1
6 K92A7 18 TN 3562314C1 17 K92A14 18 TN 3562314C1
7 PLUG - - 3562316C1 18 K99B 18 VT 3562314C1
8 PLUG - - 3562316C1 19 PLUG - - 3562316C1
9# K47A 16 GY 3562315C1 20% K3BB(+) 18 DKBL 3562314C1
9* K47A 18 GY 3562314C1 20*#@ K3BA(+) 18 DKBL 3562314C1
10# K47 16 GY 3562315C1 21% K3BB(-) 18 GY 3562314C1
17 1 10* K47 18 GY 3562314C1 21*#@ K3BA(-) 18 GY 3562314C1
10@ K92#125 18 TN 3562314C1 22 PLUG - - 3562316C1
CONNECTOR 3562312C1
11 PLUG - - 3562316C1 23 K97N 18 VT 3562314C1
* W/ MANUAL XMSN
# W/ MERITOR G XMSN 24 K97B 18 VT 3562314C1
@ W/ ALLISON GEN4 XMSN
% W/ AUTOSHIFT & ULTRASHIFT GEN3 XMSN
ECM POWER RELAY (6022)

(LOCATED NEAR THE IP / ENGINE INTERCONNECTION)
86 30 * W/ V8 ENGINE
2 1 W/ I6 ENGINE
4 3 5
87 87A 85 CONNECTOR 3512331C91

1 K97XA 10 PL 3512334C1 0589390C1
1* KA-N97AA-B 10 VT 3512334C1 0589390C1
2 K97XB 16 VT 3535486C1 1652325C1
2* K97M 18 VT 3535486C1 1652325C1
3 PLUG - - 0587579C1 -
3* PLUG - - 0587579C1 -
4 K97F 10 PL 3512334C1 0589390C1
4* KN97AA 10 VT 3512334C1 0589390C1
5 K97JA 18 PL 2039343C1 3517771C1
5* KA-N97AA-C 10 VT 2039343C1 3517771C1
EGR / TURBO POWER RELAY (6023)

(LOCATED NEAR THE IP / ENGINE
INTERCONNECTION)

86 30
1 K97HA 10 PL 3512334C1 0589390C1
2 1
2 K97HB 16 VT 2039343C1 1652325C1
3 PLUG - - 0587579C1 -
4 3 5 4 K97A 10 PL 3512334C1 0589390C1

87 87A 85 5 K97JB 18 VT 2039343C1 1652325C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

410

CHAPTER 13
NAVISTAR, INC.

1 PLUG - - 0453133C1
2 PLUG - - 0453133C1
3 PLUG - - 0453133C1
31 PIN
INTER FACE 4 PLUG - - 0453133C1
(6025) 5* K34A 16 TN 1680205C1
5* K34A 16 TN 1680205C1
31 20
6* K34 16 TN 1680205C1
30 8 21
18
19
2
9
10
6* K34 16 TN 1680205C1
29 7 3 22
28
17
6
1
4
11
23
7* K34B 16 TN 1680205C1
16 5 12
27
15
14
13
24
7* K34B 16 TN 1680205C1
26 25
8 PLUG - - 0453133C1
9 PLUG - - 0453133C1
10 PLUG - - 0453133C1
11 PLUG - - 0453133C1
12 K23 16 TN 1680205C1
CONNECTOR 3688256C1 13 K23-G 16 WH 1680205C1
14 PLUG - - 0453133C1
15 PLUG - - 0453133C1
16 PLUG - - 0453133C1
17 PLUG - - 0453133C1
18 PLUG - - 0453133C1
19* K34-G 16 WH 1680205C1
19* K34-G 16 WH 1680205C1
20 PLUG - - 0453133C1
21 K47 16 GY 1680205C1
22 K47A 16 GY 1680205C1
ENGINE SENSOR INTERFACE (6033)

7 1
7 K10-GJ 16 WH 3803140C1 3803134C1
8 K13A1 18 GY 3803140C1 3803134C1
9 K98GN1 18 GN 3803140C1 3803134C1
15 10 K98YL1 18 YL 3803140C1 3803134C1

21
11 PLUG - - 3803138C1 -
CONNECTOR 3803137C1
12 PLUG - - 3803138C1 -
BODY LOCK2 3803117C1 13 K91A 18 VT 3803140C1 3803134C1
14 PLUG - - 3803138C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 15 K14A 16 RD 3803140C1 3803134C1
1 K10-GC 16 WH 3803140C1 3803134C1 16 K14B 16 RD 3803140C1 3803134C1
2 K10-GD 16 WH 3803140C1 3803134C1 17 K14C 16 RD 3803140C1 3803134C1
3 K10-GE 16 WH 3803140C1 3803134C1 18 K14D 16 RD 3803140C1 3803134C1
4 K10-GF 16 WH 3803140C1 3803134C1 19 PLUG - - 3803138C1 -
5 PLUG - - 3803138C1 - 20 PLUG - - 3803138C1 -
6 PLUG - - 3803138C1 - 21 K14F 18 RD 3803140C1 3803134C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 30APR10 AE08056619 73A
411

DIAGRAM 13
NAVISTAR, INC.
FREON COMPRESSOR (6200) A/C PRESSURE TRANSDUCER (6201)

(LOCATED ON A/C COMPRESSOR (LOCATED ON A/C COMPRESSOR
FRONT RIGHT SIDE OF ENGINE) FRONT RIGHT SIDE OF ENGINE)
B 2
3
A 1
CONNECTOR 3662921C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K9AA 18 GY 3554322C1 3554318C1
1 K9AB 18 GY 3554322C1 3554318C1
A K77-G 16 WH 2033819C1 1652325C1
2 K6DB 18 GY 3554322C1 3554318C1
B K77 16 LTGN 2033819C1 1652325C1
3 K77B 18 LTGN 3554322C1 3554318C1
W/ CAT ENGINE
AFTER TREATMENT SYSTEM (6259)

A/C PRESSURE TRANSDUCER (6201)
(LOCATED IN THE AREA NEAR THE
(LOCATED ON A/C COMPRESSOR
TRANSMISSION RIGHT SIDE)
FRONT RIGHT SIDE OF ENGINE)
6 3
2
3
1
CONNECTOR 3662921C1
4 1
CONNECTOR 3612305C1
1* K9AA 18 GY 3554322C1 3554318C1 1 K95-B 18 VT 3612308C1
1* K9AAA 18 GY 3554322C1 3554318C1 2 K95R-A 18 VT 3612308C1
2 K6DB 18 GY 3554322C1 3554318C1 3 K95H 18 VT 3612308C1
3 K77B 18 LT GN 3554322C1 3554318C1 4 K95J 18 VT 3612308C1
5 K95K 18 VT 3612308C1
6 K95L 18 VT 3612308C1
W/ CUMMINS ISM ENGINE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

412
13.111. CONNECTOR BODY COMPOSITES (6260 / 6260VH / 6260VL / 6260VM), P. 74A

DIAGRAM 13
NAVISTAR, INC.
DOCT SENSOR BLACK (6260)

(LOCATED BY RIGHT FRAME RAIL HCI INJECTOR
NEAR TRANSMISSION AREA) (6260VH)
2 2
1 1

1 K95F4 18 TN 3573077C1
1 K95H 18 TN 3613771C1
2 K95K 18 TN 3573077C1
2 K95J 18 TN 3613771C1
HCI INJECTOR
HCI INJECTOR (6260VM)
(6260VL)
2 2
1 1

1 K95L 18 TN 3613771C1
1 K95K 18 TN 3613771C1
2 K95N 18 TN 3613771C1
2 K95M 18 TN 3613771C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 413 Connector Body Composites (6260 / 6260VH / 6260VL / 6260VM)
413
13.112. CONNECTOR BODY COMPOSITES (6261 / 6262 / 6263 / 6304 / 6316M / 6323),
P. 75

DIAGRAM 13
NAVISTAR, INC.
DPF TEMP1 SENSOR LIGHT GREY (6261) DPF TEMP1 SENSOR DARK GREY (6262)
(LOCATED BY RIGHT FRAME RAIL (LOCATED BY RIGHT FRAME RAIL
NEAR TRANSMISSION AREA) NEAR TRANSMISSION AREA)
2 2
CONNECTOR 3626436C1
CONNECTOR 3626437C1
1 1
1 K95F3 18 TN 3573077C1 1 K95F2 18 TN 3573077C1
2 K95J 18 TN 3573077C1 2 K95L 18 TN 3573077C1
EXHAUST DPF DELTA P SENSOR (6263)

(LOCATED BY RIGHT FRAME THERMAL OVERCRANK (6304)
RAIL NEAR TRANSMISSION AREA) (LOCATED BY STARTER)
3 B
A
CONNECTOR 2036583C1
CONNECTOR 3626438C1
1 A K17D 16 PK 2036586C1
B K17 16 PK 2036586C1
1 K95F1 18 TN 3573077C1
2 K95H 18 TN 3573077C1
3 K95 18 TN 3573077C1
CEC CLEAN POWER AND GROUND (6323)

(LOCATED BY STARTER)
THERMAL OVERCRANK (6316M)

2 B
1
A
CONNECTOR 3662425C1
BODY LOCK 3662518C1
CONNECTOR 1667733C1
BODY LOCK 1667734C1
A K17D 18 PK 3554322C1 3554318C1 A K97X 10 VT 1667737C1 1667735C1
B K17 18 PK 3554322C1 3554318C1 B K97-G 10 WH 1667737C1 1667735C1
C K97H 10 RD 1667737C1 1671603C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 414 Connector Body Composites (6261 / 6262 / 6263 / 6304 / 6316M / 6323)
414

DIAGRAM 13
NAVISTAR, INC.
GROUND TO ECM / TC / HPPM (6323) 2-WAY RADIO IP / ENGINE

CONNECTION (6334)
(LOCATED IN ENGINE AREA
NEAR IP / ENGINE INTERCONNECT)
B A
A
ONLY FOR V8 ENGINE B

A KA-N97AA 10 VT 1667737C1 1667735C1 A* A14HC 16 RD 2033819C1 2644000R1
B K97G 10 VT 1667737C1 1667735C1 A* A14HF 16 RD 2033819C1 1652325C1
C PLUG - - 1675451C1 -
B* A11-GAP 16 WH 2033819C1 2644000R1
B* A11-GAP 16 WH 2033819C1 1652325C1
ECM GROUND CONNECTOR (6334)


B
A - - - -
B K97-GG 10 WH 1661233C1
A
BODY LOCK 1667640C1
FAN SOLENOID (6400) LEFT MD SURGE TANK (6400)

(LOCATED NEAR FAN DRIVE) (LOCATED BY LEFT MOUNTED SURGE TANK)
B
B
A
A
CONNECTOR 2036583C1
* W/ LOW COOLANT SENSOR

CONNECTOR 1671610C1 W/ CAT ENGINE &
BODY LOCK 1671608C1 ISM ENGINE CAV CIRCUIT GAUGE COLOR TERMINAL
A K34A 18 TN 2036586C1
A* K34A 18 VT 2036586C1
A K23 16 TN 2033819C1 1652325C1
B K34-G 18 WH 2036586C1
B K23-G 16 WH 2033819C1 1652325C1
B* K34-G 18 VT 2036586C1
FAN SOLENOID (6400) RIGHT SS SURGE TANK (6401)

(LOCATED BY RIGHT MOUNTED SURGE TANK)
A B
ONLY FOR IBB ENGINE
B A
CONNECTOR 3522068C1
CONNECTOR 2036583C1
BODY LOCK 1661874C1
A K23 16 TN 1661875C1 1661872C1 A K34A 18 TN 2036586C1
B K23-G 16 WH 1661875C1 1661872C1 B K34-G 18 WH 2036586C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

415
CHAPTER 13
NAVISTAR, INC.
LOW COOLANT SENSOR (6401) LOW COOLANT SENSOR 8600 /

(LOCATED ON COOLANT RESERVOIR) LOW COOLANT SENSOR 7000 (6401 / 6407)
WITH IBB ENGINE

B D
# W/ISM 2007 ENGINE
B A * W/ CAT ENGINE
A C CONNECTOR 1673746C1
BODY LOCK 1667873C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
A* K34D 16 TN 1661875C1 1661872C1
B* K34-GA 16 WH 1661875C1 1661872C1
A* K34 16 TN 2033819C1 1652325C1
C* K34B 16 TN 1661875C1 1661872C1
A! S34 16 TN 2033819C1 1652325C1
D* K34C 16 TN 1661875C1 1661872C1
B* K34A1 16 TN 2033819C1 1652325C1
A# K34 16 TN 1661875C1 1661872C1
B! S34A1 16 TN 2033819C1 1652325C1
B# K34-G 16 WH 1661875C1 1661872C1
C# K34B 16 TN 1661875C1 1661872C1
* W/ ISM ENGINE 2007 D# K34A 16 TN 1661875C1 1661872C1
VARIABLE SPEED FAN DRIVE (6402)

(ISM ENGINE)
LOW COOLANT SOLENOID (6402)
A
B
B
C
D
CONNECTOR 3582941C1
CONNECTOR 3540757C1
BODY LOCK 1661874C1
BODY LOCK 3540758C1

A K23 16 TN 1667742C1 1661872C1
B K9AD 18 GY 1667742C1 1661872C1
A K59 18 VT 1667742C1 1661872C1
C K23A 16 TN 1667742C1 1661872C1
B K34S 18 VT 1667742C1 1661872C1
D K23-G 16 WH 1667742C1 1661872C1
VARIABLE SPEED FAN DRIVE (6402)

(CAT ENGINE) LOW COOLANT SENDER (6403)
(LOCATED ON FRONT RIGHT SIDE OF ENGINE) (LOCATED ON COOLANT RESERVOIR)
A
D
B B A
C
C
D
CONNECTOR 1673746C1
BODY LOCK 1661873C1
CONNECTOR 3540756C1
BODY LOCK 3540758C1
A K23 16 TN 1661875C1 1661872C1 A K34D 16 TN 1661875C1 1661872C1
B K9AD 18 GY 1661875C1 1661872C1 B K34-GA 16 WH 1661875C1 1661872C1
C K23A 16 TN 1661875C1 1661872C1 C K34B 16 TN 1661875C1 1661872C1
D K23-G 16 WH 1661875C1 1661872C1 D K34C 16 TN 1661875C1 1661872C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE G 92477E
416
13.115. CONNECTOR BODY COMPOSITES (6406A / 6407M / 6420 / 6550 / 6561 / 6650 /
6701), P. 77A

CHAPTER 13
NAVISTAR, INC.
AC CLUTCH 2 (6407M)
LOW COOLANT SENSOR
(LOCATED NEAR LOWER LEFT
(6406A)
FORWARD CORNER OF ENGINE)
D
B A B
CONNECTOR 1673746C1
BODY LOCK 1661873C1
C A

BODY LOCK 1671608C1
A K34 16 TN 1661875C1 1661872C1
B K34-G 16 WH 1661875C1 1661872C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
C K34B 16 TN 1661875C1 1661872C1 A K77G_A 16 VT 2033819C1 1652325C1
D K34A 16 TN 1661875C1 1661872C1 B K77A_C 16 VT 2033819C1 1652325C1
VARIABLE SPEED FAN (6420) ETHER BOTTLE CONTROL VALVE (6550)

(W/ IBB ENGINE) (LOCATED ON ETHER BOTTLE - FRONT LEFT RAIL)
CONNRCTOR 3579124C1 B
BODY LOCK 3579126C1

BODY LOCK 1671608C1
1 K23-G 18 TN 3518963C1
2 K23A1 18 TN 3518963C1
3 K23 18 TN 3518963C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
4 K23B1 18 TN 3518963C1 A K21 16 TN 2033911C1 1652325C1
5 K23C 18 TN 3518963C1 B K21A 16 TN 2033911C1 1652325C1
6 PLUG - - 3527276C1
COLD START ASSIST FUEL SOLENOID

(6561) ENGINE OIL TEMP (6650)
4 (W/ IBB ENGINE) (W/ CAT ENGINE)
1 2 CONNRCTOR 3664975C1 1 2
BODY LOCK 3664978C1
3
1 K21TN1 18 TN 3664980C1 3664976C1
2 K10WH1 18 WH 3664980C1 3664976C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3 PLUG - - 3664977C1 - 1 K30A 18 TN 3561584C1 3536868C1
4 PLUG - - 3664977C1 - 2 K30B 18 TN 3561584C1 3536868C1

GROUND ADAPTER (6701) A# K10-GA 12 WH 2033816C1 0589390C1
(LOCATED NEAR ECM)
A! K10-G 12 WH 2033816C1 0589390C1
B# K77-G 16 WH 2033819C1 1652325C1
* W/ CAT ENGINE B! V13-GA 18 BK 2033819C1 1652325C1
F # W/ ISM ENGINE
! W/ EURO IV ISM ENGINE C# K77-G 16 WH 2033819C1 1652325C1
E C* K23-G 16 WH 2033819C1 1652325C1
D D# K21A 16 TN 2033819C1 1652325C1

CONNECTOR 3551896C1 D! V10 16 WH 2033819C1 1652325C1
C BODY LOCK 3551897C1 E# K21A 16 TN 2033819C1 1652325C1
B E* K10E-G 14 WH 2033816C1 0589391C1
E! V95-G 16 WH 2033819C1 1652325C1
A
F# PLUG - - 0587579C1 -
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED EURO IV NOTE TO F 92477E
6701 CAV:A,B,D,E. 61000T 31OCT07 AE08056619 77A
Figure 417 Connector Body Composites (6406A / 6407M / 6420 / 6550 / 6561 / 6650 / 6701)
417
13.116. CONNECTOR BODY COMPOSITES (6702 / 6703 / 6703A / 6704), P. 78
CHAPTER 13
NAVISTAR, INC.

(LOCATED AT UPPER REAR SIDE OF ENGINE) A K9AA 16 GY 3535303C1 3535424C1
B* K9AB 16 GY 3535303C1 3535424C1
B# K9AAA 16 GY 3535303C1 3535424C1
B& K9AAA 18 GY 3535303C1 3535424C1
F
C%* K9AC 18 GY 3535303C1 3535424C1
E
C# K9AB 18 TN 3535303C1 3535424C1
D
C*@ K9AAD 18 GY 3535303C1 3535424C1
CONNECTOR 3543729C1 C C& K9AAD 18 GY 3535303C1 3535424C1
BODY LOCK 3543731C1
B C! T9AC 18 TN 3535303C1 3535424C1
A D#& K9AAB 18 GY 3535303C1 3535424C1
D* K30B 18 TN 3535303C1 3535424C1
* W/ CAT ENGINE
# W/ ISM ENGINE E K9AD 18 GY 3535303C1 3535424C1
@ W/ FREEDOMLINE XMSN F# K9AAD 18 GY 3535303C1 3535424C1
% W/ TRANS OIL TEMP GAUGE AND AC
F* K9AAB 18 GY 3535303C1 3535424C1
& W/ IBB ENGINE
AIR RESTRICTION GAUGE (6703A)

A K9AAB 18 GY 1661875C1 1661872C1
A B K28 18 TN 1661875C1 1661872C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
INTAKE AIR TEMP (6703)

(LOCATED ON AIR FILTER HOUSING)

1# K97R 18 VT 1689464C1 3536868C1
1& K41 16 TN 1689464C1 3536868C1
1@ K97EE 16 VT 3536865C1 3536868C1
1 2
2& K41-G 16 WH 1689464C1 3536868C1
2# K97S 18 VT 1689464C1 3536868C1
2@ K97SA 16 VT 3536865C1 3536868C1
CONNECTOR 3915159C1
# W/ V8 ENGINE
& W/ IBB ENGINE
@ W/ I6 ENGINE
FLEETGUARD AFTERTREATMENT (6704)

(LOCATED AT UNDER SIDE OF TRANSMISSION)
5 4 CAV CIRCUIT GAUGE COLOR TERMINAL

1 K95A 18 TN 3555249C1
2 K95B 18 TN 3555249C1
3 K95C 18 TN 3555249C1
4 K95-GA 18 WH 3555249C1
5 K95D 18 TN 3555249C1
8 1 6 K95E 18 TN 3555249C1
7 K95-GB 18 WH 3555249C1
CONNECT0R 3539139C1 8 PLUG - - 3527276C1
BODY LOCK 3539144C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE H 92477E
TO CONNECTOR 6702 59974G 15SEP06 AE08056619 078
Figure 418 Connector Body Composites (6702 / 6703 / 6703A / 6704)
418
13.117. CONNECTOR BODY COMPOSITES (6704A / 6704M / 6706 / 6707 / 6709 /

6712), P. 78A
CHAPTER 13
NAVISTAR, INC.
GROUND ADAPTER (6704A) GROUND ADAPTER (6704M)

(W/ IBB ENGINE) (LOCATED NEAR THE ENGINE ECM CONNECTION)
F E D C B A
F E D C B A
CONNRCTOR 3551896C1
BODY LOCK 3551897C1
A K10-GB 10 WH 1687847C1 0589390C1 A PLUG - - 0587579C1 -
B K10WH1 18 WH 2033819C1 3517771C1 B K77-G 16 WH 2033819C1 1652325C1
C K77-G 16 WH 2033819C1 1652325C1 C K10-GB 14 WH 2033816C1 0589391C1
D K10-G 16 WH 2033819C1 1652325C1 D PLUG - - 0587579C1 -
E* K23-G 16 WH 2033819C1 1652325C1 E K34-G 18 WH 2033819C1 1652325C1
E* K23-G 18 TN 2033819C1 1652325C1 F K23-G 18 WH 2033819C1 1652325C1
F PLUG - - 0587579C1 -
EIM 5V ADAPTER (6706) EIM OV ADAPTER (6707)

(W/ IBB ENGINE) (W/ IBB ENGINE)
F
F
*W/ ULTRASHIFT PLUS
E
E #N/ ULTRASHIFT PLUS
CONNECT0R 3543729C1 D
D
BODY LOCK 3543731C1 C
C
B
B
A CONNECT0R 3543729C1

A K34-GA 18 WH 3535303C1 3535424C1
A K34BA 18 TN 3535303C1 3535424C1
B PLUG - - 3535425C1 -
B PLUG - - 3535425C1 -
C K34-GA 18 WH 3535303C1 3535424C1
C K34B 18 TN 3535303C1 3535424C1
D K23B1 18 TN 3535303C1 3535424C1
D K23A1 18 TN 3535303C1 3535424C1
E# K92A3 18 TN 3535303C1 3535424C1
E K92A4 18 TN 3535303C1 3535424C1
E* K92A17 18 TN 3535303C1 3535424C1
F PLUG - - 3535425C1 -
F PLUG - - 3535425C1 -
ECM FUSE (6712)

AFTERTREATMENT DPF 1 / ENGINE DPF 1
LOCATED ON IP/ENG INTERCONN SUPPORT
(6708 / 6709)
B
CONNECTOR 3512967C1
3 1 BODY LOCK 1675451C1
A
CONNECTOR 3662015C1 * W/ CUMMINS ENGINE
6 4 # W/ CAT ENGINE
! W/ ISM 2007 &
EURO IV ISM ENGINE
1 K95D 16 TN 1651988C1
A* K14AF 10 RD 1661708C1
2 K95-GB 16 WH 1651988C1
A# K97DF 10 VT 1661708C1
3 K95E 16 TN 1651988C1
A! K14A 12 RD 3679001C1
4 K95A 16 TN 1651988C1
B* K14 10 RD 1661708C1
5 K95C 16 TN 1651988C1
B# K97D 10 VT 1661708C1
6 K95-GA 16 WH 1651988C1
B! K97FX 10 GY 3679001C1
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED EURO IV NOTE TO E 92477E
6712 CAV: A & B. 61073L 08FEB08 AE08056619 78A
Figure 419 Connector Body Composites (6704A / 6704M / 6706 / 6707 / 6709 / 6712)
419
13.118. CONNECTOR BODY COMPOSITES (6713 / 6714 / 6716 / 6716A / 6720 / 6721
/ 6725), P. 79
CHAPTER 13
NAVISTAR, INC.
PURGE PUMP (6713) AMBIENT AIR TEMPERATURE (6714)

(LOCATED BY STARTER) (LOCATED BETWEEN STARTER AND
RADIATOR NEAR LEFT RAIL)
2 1
CONNECTOR 3518183C1
1 2
BODY LOCK 3518174C1
CONNECTOR 3602747C1

1 K97FZ 14 RD 2034787C1
1 K41-G 16 TN 3518961C1
2 K10E-G 14 WH 2034787C1
2 K41A 16 TN 3518961C1
APS DIAGNOSTIC RESISTOR IVS DIAGNOSTIC RESISTOR

(6716) (6716A)
(LOCATED ON LEFT SIDE OF ENGINE) (LOCATED ON LEFT SIDE OF ENGINE)
(W/ SNOWVALVE, W/ IBB ENGINE) (W/ SNOWVALVE, W/ IBB ENGINE)
A B A B
CONNECTOR 3683465C1
CONNECTOR 3683465C1
BODY LOCK 3683466C1
BODY LOCK 3683466C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A K97W 18 VT 3683464C1 A K97N 18 VT 3535424C1
B K97CA 18 VT 3683464C1 B K97NA 18 VT 3683464C1
IGNITION ADAPTER
(6725)
(LOCATED AT UPPER REAR SIDE OF ENGINE)
(W/ SNOWVALVE, W/ IBB ENGINE)
AFTERTREATMENT SENSOR JUMPER / AFTERTREATMENT
SENSOR JUMPER-LSM EXHAUST
(6720 / 6721)
* W/ IBB ENGINE
(W/ IBB ENGINE)
5 4
F E D C B A
CONNECTOR 3709925C1
BODY LOCK 3539144C1
CONNECTOR 3551896C1
BODY LOCK 3551897C1
8 1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95A 18 TN 3555249C1 A* K13A 18 PK 2033819C1 3517771C1
2 K95B 18 TN 3555249C1 A! K14A 12 RD 2033816C1 0589390C1
3 K95C 18 TN 3555249C1 B* K13A1 18 GY 2033819C1 3517771C1
4 K95-GA 18 WH 3555249C1 B! K97F 18 GY 2033819C1 1652325C1

5 K95D 18 TN 3555249C1 C* K97FC 18 GY 2033819C1 3517771C1
6 K95E 18 TN 3555249C1 C! K97FB 18 GY 2033819C1 1652325C1
7 K95-GB 18 WH 3555249C1 D* PLUG - - 0587579C1 -
8 PLUG - - 3527276C1 E* PLUG - - 0587579C1 -
E! K13 16 PK 2033819C1 1652325C1
F* PLUG - - 0587579C1 -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE J 92477E
Figure 420 Connector Body Composites (6713 / 6714 / 6716 / 6716A / 6720 / 6721 / 6725)
420

CHAPTER 13
NAVISTAR, INC.
HCL FUEL PRESSURE (6730)

(W/ IBB ENGINE)

1 K95P 18 TN 3613771C1
2 K95R 18 TN 3613771C1
3 K95S 18 TN 3613771C1
CONNECTOR 3803116C1

1 K95T1 18 TN 3562314C1
2 PLUG - - 3562316C1
3 PLUG - - 3562316C1
4 PLUG - - 3562316C1
5 PLUG - - 3562316C1
MOTOTRON CONNECTOR B (6731)
(W/ IBB ENGINE) 6 PLUG - - 3562316C1
7 PLUG - - 3562316C1
8 K15A 18 RD 3562314C1
9 PLUG - - 3562316C1
24 8 10 PLUG - 3562316C1
11 PLUG - - 3562316C1
12 K95A 18 TN 3562314C1
13 PLUG - - 3562316C1
14 K95C 18 TN 3562314C1
15 K95B 18 TN 3562314C1
16 PLUG - - 3562316C1
17 1 17 K10-GB 16 WH 3562314C1
18 K95E 18 TN 3562314C1
19 PLUG - - 3562316C1
20 K98YL4 18 YL 3562314C1
21 K98GN4 18 GN 3562314C1
CONNECTOR 3805646C1
22 K14A 16 RD 3562314C1
23 K95S 18 TN 3562314C1
24 K95F 18 TN 3562314C1
300230 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

421
13.120. CONNECTOR BODY COMPOSITES (6732 / 6747), P. 79B

CHAPTER 13
NAVISTAR, INC.
MOTOTRON CONNECTOR A (6732) CAV CIRCUIT GAUGE COLOR TERMINAL

(W/ IBB ENGINE) 1 K95L 18 TN 3562314C1
2 K95K 18 TN 3562314C1
3 PLUG - - 3562316C1
4 PLUG - - 3562316C1
5 PLUG - - 3562316C1
24 8 6 PLUG - - 3562316C1
7 PLUG - - 3562316C1
8 PLUG - - 3562316C1
9 PLUG - - 3562316C1
10 PLUG - 3562316C1
11 PLUG - - 3562316C1
12 PLUG - - 3562316C1
13 PLUG - - 3562316C1
17 1 14 PLUG - - 3562316C1
15 PLUG - - 3562316C1
16 K10-GA 16 WH 3562315C1
CONNECTOR 3805644C1
17 K95H 18 TN 3562314C1
18 K95J 18 TN 3562314C1
19 PLUG - - 3562316C1
20 PLUG - - 3562316C1
21 PLUG - - 3562316C1
22 PLUG - - 3562316C1
23 K14B 16 RD 3562315C1
24 PLUG - - 3562316C1

(LOCATED NEAR THE ENGINE ECM CONNECTION)
M
L
A K97ZR 18 VT 3535303C1 3535424C1
K
B K97E 16 PL 3535303C1 3535424C1
J
C K95A1 18 TN 3535303C1 3535424C1
H D K95F4 18 TN 3535303C1 3535424C1
G E K97VR 18 VT 3535303C1 3535424C1
F F PLUG - - 3535425C1 -
E G K95 18 TN 3535303C1 3535424C1

H PLUG - - 3535425C1 -
D
J K9E 18 GY 3535303C1 3535424C1
C
K K9TS 18 GY 3535303C1 3535424C1
B L K9A 18 GY 3535303C1 3535424C1
A M K9T 18 GY 3535303C1 3535424C1
CONNECTOR 3543733C1
BODY LOCK 3543732C1
300659 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61610P 15APR09 AE08056619 79B
422
13.121. CONNECTOR BODY COMPOSITES (6900 / 6901 / 7103 / 7103M / 7104), P. 80

DIAGRAM 13
NAVISTAR, INC.
BACK-UP MONITOR CONNECTION (6901)

OVERHEAD MTD 2 WAY RADIO CONNECTION (6900) (LOCATED IN INSTRUMENT PANEL LEFT SIDE)
A C
B B
C A
A A14HF 16 RD 1661208C1 A A67F 18 GY 1661212C1
B A11-GAP 16 WH 1661208C1 B A67H 18 GY 1661212C1
C A86P 16 LTGN 1661208C1 C A67-GA 18 WH 1661212C1
FREEDOMLINE XMSN J1939 CONNECTION (7103) TWO SPEED AXLE CONNECTOR (7103M)
(LOCATED NEAR TRANSMISSION SHIFT TOWER)
A
B A CONNECTOR 1661198C1
B
# W/ I6 ENGINE
C C * W/ V8 ENGINE
CONNECTOR 3602454C1
BODY LOCK 1655705C1 CAV CIRCUIT GAUGE COLOR TERMINAL
A K93 18 TN 1661208C1
B - - - -
A K5V(+) 18 YL 1680206C1
C# K9TS 18 GY 1661208C1
B K5V(-) 18 GN 1680206C1
C* K93 18 GY 1661208C1
C PLUG - - 0453133C1

FREEDOMLINE XMSN MAIN CONNECTION (7104) A K13A 16 PK 1680205C1
B K14AA 12 RD 3557534C1
C K17-GC 16 WH 1680205C1
D K10-GHA 12 WH 3557534C1
E K10-GHB 12 WH 3557534C1
F K71-G 16 WH 1680205C1
J H X G K14AB 12 RD 3557534C1
K W H K3BC(+) 16 DKBL 1680205C1
B G J K3BC(-) 16 GY 1680205C1
L V K PLUG - - 0453133C1
C A F
L PLUG - - 0453133C1
M U
D E M PLUG - - 0453133C1
N T N PLUG - - 0453133C1
P S P PLUG - - 0453133C1
R R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
CONNECTOR 3573145C1 U PLUG - - 0453133C1

V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 423 Connector Body Composites (6900 / 6901 / 7103 / 7103M / 7104)
423
13.122. CONNECTOR BODY COMPOSITES (7104 / 7104F / 7105), P. 81
CHAPTER 13
NAVISTAR, INC.
CLEAN BATTERY FEED (7104)

FOR I6 & V8 ENGINE CAV CIRCUIT GAUGE COLOR TERMINAL
B A* K92#110 10 PK 1661708C1
CONNECT0R 3512967C1
A** K92D170 10 PK 1661708C1
* W/ ALLISON GEN4 B* K92-G 10 GY 1661708C1
A
1000/2000 XMSN B** K92-G 18 GY 1661708C1
** W/ XMSN ALLISON MD
TRANSMISSION CLEAN POWER (7104 / &7104F)

FOR XMSN ALLISON MD (WTEC)
A B
* W/ CAT ENGINE CONNECT0R 1671610C1
CONNECT0R 1671611C1 BODY LOCK 1671608C1
** W/ ISM 2007 ENGINE
& W/ IBB ENGINE
A
A*& K92A170 14 RD 2033912C1 0589391C1 A N92 10 RD 2033816C1 0589390C1
A** K92A170 18 TN 2033911C1 3517771C1 B N92-G 12 WH 2033816C1 0589390C1
B*& K92-G 14 WH 2033912C1 0589391C1
B** K92-G 14 TN 2033912C1 0589391C1
EATON GEN 3 TCM CONNECTOR (7105)
@ W/ CAT ENGINE & ISM 2007 ENGINE
(LOCATED ON LEFT SIDE OF TRANSMISSION)

34
31
32
29
20* K92E 18 LTBL 3555249C1

37
38
20* K92E 16 TN 3555249C1

25
26
23
28
22
13
18
17
20! K92E 18 TN 3555249C1

21* K92F 18 LTGN 3555249C1
10
12
21* K92F 18 TN 3555249C1

7
9
35
36
22* K92H 18 WH 3555249C1

1
6
3
22* K92H 18 TN 3555249C1

23 PLUG - - 3527276C1
24 PLUG - - 3527276C1
CONNECTOR 3599542C1 25*@ K92AE 18 TN 3555249C1
25* K92J 18 TN 3555249C1
CAV CIRCUIT GAUGE COLOR TERMINAL 26*@ K17C 18 PK 3555249C1
1 PLUG - - 3527276C1 26* K17C 16 PK 3555249C1
2@ K5V(-) 18 GN 3555249C1 27*@ K92(-) 18 GN 3555249C1
2! K5V(-) 18 LTGN 3555249C1 27* K98GN 18 GN 3555249C1
3@ K5V(+) 18 YL 3555249C1 27! T92(-) 18 LTGN 3555249C1
4*@ K17-GC 18 WH 3555249C1 28*@ K92(+) 18 YL 3555249C1
4* K17-GC 18 PK 3555249C1 28* K98YL 18 YL 3555249C1
5 PLUG - - 3527276C1 28! T92(+) 18 YL 3555249C1
6 PLUG - - 3527276C1 29 PLUG - - 3527276C1
7 PLUG - - 3527276C1 30 PLUG - - 3527276C1
8 PLUG - - 3527276C1 31*@ K92YB 18 TN 3555249C1
9 PLUG - - 3527276C1 31* K92ER 18 TN 3555249C1
10@ K3BC(+) 18 DKBL 3555249C1 32@ K17B 18 PK 3555249C1
11@ K3BC(-) 18 GY 3555249C1 33 PLUG - - 3527276C1
12 PLUG - - 3527276C1 33! V92DM 16 TN 3555249C1
13 PLUG - - 3527276C1 34 PLUG - - 3527276C1
14 PLUG - - 3527276C1 34! V92DR 18 WH 3555249C1
15 PLUG - - 3527276C1 35@ K13A 14 PK 3557534C1
16 K92A 18 TN 3555249C1 35! K13A 14 PK 3841699C1
17 K92B 18 TN 3555249C1 36* K11-GE 12 WH 3557534C1
18 PLUG - - 3527276C1 36*@ K10-GE 12 WH 3557534C1
18! V92DP 18 TN 3555249C1 36! V11-GA 12 WH 3841699C1
19 PLUG - - 3527276C1 37 PLUG - - 3527276C1
19! V92DL 16 TN 3555249C1 38@ K14A 12 RD 3557534C1
38! K14A 12 RD 3841699C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

TO CONNECTOR 7105 FIELD 59974G 15SEP06 AE08056619 081
Figure 424 Connector Body Composites (7104 / 7104F / 7105)
424
13.123. CONNECTOR BODY COMPOSITES (7106 / 7110 / 7110A / 7111), P. 82

DIAGRAM 13
NAVISTAR, INC.
TOPS II XMSN
(7106)

C A K92N 16 TN 1661875C1 1661872C1
B B K92-GA 16 WH 1661875C1 1661872C1
C K92P 16 TN 1661875C1 1661872C1
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
TOPS II XMSN
(7110)
A* K5B(+) 18 YL 1661875C1 3568570C1
C A# K5T(+) 18 YL 1661875C1 3568570C1
A# K5C(+) 18 YL 1661875C1 3568570C1
B
B PLUG - - 2025431C1 -
A C* K5B(-) 18 GN 1661875C1 3568570C1
C# K5T(-) 18 GN 1661875C1 3568570C1
C# K5C(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
* W/ CAT ENGINE
# W/ ISM ENGINE & MUTUALLY EXCLUSIVE
J1939 RESISTOR (7110 / &&7110A)

A* K5C+ 18 YL 1661875C1 3568570C1
A& K5C128 18 YL 1661875C1 3568570C1
A#** K5TB(+) 18 YL 1661875C1 3568570C1
C
A*#% K5TB(+) 18 YL 1661875C1 3568570C1
B B PLUG - - 2025431C1 -
A C* K5C- 18 GN 1661875C1 3568570C1
C& K5C108 18 GN 1661875C1 3568570C1
C#** K5TB(-) 18 GN 1661875C1 3568570C1
C*#% K5TB(-) 18 GN 1661875C1 3568570C1
&& ONLY FOR IBB ENGINE

CONNECTOR 1667741C1
BODY LOCK 1667771C1 * W/ MANUAL XMSN
# W/ AUTOSHIFT, ULTRASHIFT XMSN
** W/ ZFM FREEDOMLINE XMSN
& W/ ALLISON GEN4 XMSN
% W/ MERITOR G XMSN & W/ IBB ENGINE
MERITOR G POWER (7111)

B
A A K13A 16 PK 2033819C1 1652325C1
B* K11-GX 16 WH 2033819C1 1652325C1
B* K10-GX 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1 * MUTUALLY EXCLUSIVE
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 425 Connector Body Composites (7106 / 7110 / 7110A / 7111)
425

DIAGRAM 13
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL TRANSMISSION MODULE
(7150)
1 K92#101 18 LTBL 3606047C1 41 K92A141 18 WH 3606047C1
(LOCATED AT
1% K101_C 18 VT 3606047C1 41** K92A141 18 TN 3606047C1 TRANSMISSION
2 - - - - 41 K92#141 18 TN 3606047C1 TCM CONNECTION)
TRANSMISSION MODULE
3 K92#103 18 YL 3606047C1 41% K141 18 VT 3606047C1
IN CAB (7152)
4 - - - - 42** K92#142 18 TN 3606047C1 (LOCATED IN CAB)
5 K92#105 18 OR 3606047C1 42* K92#142 18 WH 3606047C1
6 - - - - 43 K92#143 18 LTBL 3606047C1 21 41
7 - - - - 44 - - - - 1 61
8 K5A108 18 GN 3606047C1 45 K92#145 18 OR 3606047C1
8% K5C-_D 18 VT 3606047C1 45** K92#145 18 TN 3606047C1
9## K92C109 18 GY 3606047C1 46 - - - -
9 K92#109 18 GY 3606047C1 47 - - - -
10## K92B110 18 PK 3606047C1 48 - - - -
10 K92#110 18 PK 3606047C1 49 - - - -
11 K92#111 18 OR 3606047C1 50 - - - -
12* K92A112 18 PK 3606047C1 51 K92#151 18 WH 3606047C1
12 K92A112 18 PK 3606047C1 52 K92#152 18 LTGN 3606047C1
13 - - - - 53 - - - -
14 - - - - 54@@ K31#154 18 TN 3606047C1
20 80
15 K92#115 18 WH 3606047C1 54 K92#154 18 TN 3606047C1
16 K92#116 18 LTBL 3606047C1 55@@ K92#155 18 WH 3606047C1 40 60
17**,# K92A117 18 TN 3606047C1 55 K92#155 18 TN 3606047C1
17**,# K92#117 18 TN 3606047C1 56 K92#156 18 PK 3606047C1 CONNECTOR 3605713C1
BODY LOCK 3606525C1
17 K92#117 18 LTBL 3606047C1 57 K92#157 18 WH 3606047C1
18 - - - - 58# K92A158 18 LTGN 3606047C1
19 K92#119 18 LTBL 3606047C1 58# K92#158 18 LTGN 3606047C1
20@@ K92C120 18 LTBL 3606047C1 58%% K92D158 18 LTGN 3606047C1
20@ K92A120 18 LTBL 3606047C1 59 K48#159 18 TN 3606047C1
20# K92#120 18 DKBL 3606047C1 60 K47#160 18 YL 3606047C1
61* K92#161 18 OR 3606047C1 # MUTUALLY
20 K92#120 18 LTBL 3606047C1
EXCLUSIVE
21 - - - - 61 K92#161 18 TN 3606047C1 @@ W/ HEAVY DUTY
22 K92#122 18 YL 3606047C1 62 K92#162 18 YL 3606047C1 @ W/ MEDIUM DUTY
63## K92#163 18 YL 3606047C1 ## W/ WTEC
23 K92#123 18 LTGN 3606047C1
* W/ GEN 4
24* K92#124 18 WH 3606047C1 63 K92#163 18 TN 3606047C1 ** W/ AUTO NTRL
24 K92#124 18 TN 3606047C1 64 K92#164 18 LTBL 3606047C1 % W/ V8 ENGINE
65 K92#165 18 TN 3606047C1 %% W/ I6 & V8
25## K47A125 18 TN 3606047C1
25 K92#125 18 TN 3606047C1 66 - - - -
25% K125_A 18 VT 3606047C1 67 - - - -
26 - - - - 68 - - - -
27 - - - - 69## K92B169 18 GY 3606047C1
28 K5A128 18 YL 3606047C1 69 K92#169 18 TN 3606047C1
28% K5C+_D 18 VT 3606047C1 70# K92#170 18 PK 3606047C1
29 - - - - 70 K92#170 18 TN 3606047C1
30 K92#130 18 WH 3606047C1 71@@ K92#171 18 YL 3606047C1
31 K92A131 18 YL 3606047C1 71 K92#171 18 TN 3606047C1
31## K92#131 18 YL 3606047C1 72 - - - -
32 - - - - 73 - - - -
33 K92#133 18 YL 3606047C1 74@@ K92#174 18 LTBL 3606047C1
34## K92#134 18 TN 3606047C1 74 K92#174 18 TN 3606047C1
34 K92#134 18 GY 3606047C1 75 K92#175 18 OR 3606047C1
35 - - - - 76 K92#176 18 YL 3606047C1
36 K92#136 18 OR 3606047C1 77# K92#177 18 LTGN 3606047C1
37@@ K92#137 18 WH 3606047C1 77# K92#177 18 TN 3606047C1
37 K92#137 18 TN 3606047C1 78 - - - -
38 - - - - 79 - - - -
39 K48#139 18 OR 3606047C1 80# K92#180 18 OR 3606047C1
40 K47#140 18 LTGN 3606047C1 80# K92#180 18 TN 3606047C1
80# K92A180 18 OR 3606047C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

426
13.125. CONNECTOR BODY COMPOSITES (7150 / 7150F / 7150F2 / 7151), P. 84

DIAGRAM 13
NAVISTAR, INC.
ISM TCU CONNECTOR (7150F / 7150F2(IN CAB)) # W/ ISM IN CAB

CAT TCU CONNECTOR (7150 / 7151(IN CAB)) & W/ CAT ENGINE
IBB TCU CONNECTOR (7150) @ W/ ISM & N/ IN CAB
CONNECTOR 3605713C1
(LOCATED AT TRANSMISSION TCM CONNECTION) % W/ IBB ENGINE
61 80 BODY LOCK 3606525C1
41 38 - - - -
60
39 K48#139 18 OR 3606047C1
21 40 40 K47#140 18 LTGN 3606047C1
41 K92#141 18 TN 3606047C1
1 20 42* K92#142 18 WH 3606047C1
CAV CIRCUIT GAUGE COLOR TERMINAL 42*# K92#142 18 TN 3606047C1
1 K92#101 18 LTBL 3606047C1 43 K92#143 18 LTBL 3606047C1
2 - - - - 44 - - - -
3 K92#103 18 YL 3606047C1 45 K92#145 18 OR 3606047C1
4 - - - - 46 - - - -
5*% K92#105 18 TN 3606047C1 47 - - - -
5*# K92#1O5 18 OR 3606047C1 48 - - -
6 - - - - 49 - - - -
7 - - - - 50 - - - -
8* K5A108 18 GN 3606047C1 51 K92#151 18 WH 3606047C1
8%* K5B108 18 GN 3606047C1 52 K92#152 18 LTGN 3606047C1
9 K92#109 18 GY 3606047C1 53 - - - -
10 K92#110 18 PK 3606047C1 54 K92#154 18 TN 3606047C1
11 K92#111 18 OR 3606047C1 55* K92#155 18 TN 3606047C1
12*% K92#112 18 TN 3606047C1 55#* K92#155 18 WH 3606047C1
12*# K92#112 18 PK 3606047C1 56*# K92#155 18 PK 3606047C1
13 - - - - 56* K92#156 18 TN 3606047C1
14 - - - - 57 K92#157 18 WH 3606047C1
15 K92#115 18 WH 3606047C1 58* K92#158 18 LTGN 3606047C1
16 K92#116 18 LTBL 3606047C1 58* K92A158 18 LTGN 3606047C1
17*% K92#117 18 TN 3606047C1 59 K48#159 18 TN 3606047C1
17*@ K92A117 18 TN 3606047C1 60 K47#160 18 YL 3606047C1
17*# K92#117 18 LTBL 3606047C1 61* K92#161 18 TN 3606047C1
18 - - - - 61#* K92#161 18 OR 3606047C1
19 K92#119 18 LTBL 3606047C1 62 K92#162 18 YL 3606047C1
20* K92#120 18 DKBL 3606047C1 63* K92#163 18 TN 3606047C1
20* K92#120 18 LTBL 3606047C1 63#* K92#163 18 YL 3606047C1
20* K92A120 18 LTBL 3606047C1 64 K92#164 18 LTBL 3606047C1
21 - - - - 65 K92#165 18 TN 3606047C1
22% K92#122 18 YL 3686945C1 66 - - - -
23% K92#123 18 LTBL 3686945C1 67 - - - -
24* K92#124 18 TN 3606047C1 68 - - - -
24*# K92#124 18 WH 3606047C1 69* K92#169 18 TN 3606047C1
25 K92#125 18 TN 3606047C1 69*# K92#169 18 GY 3606047C1
26 - - - - 70* K92#170 18 TN 3606047C1
27 - - - - 70*# K92#170 18 PK 3606047C1
28* K5A128 18 YL 3606047C1 71* K92#171 18 TN 3606047C1
28* K5B128 18 YL 3606047C1 71*# K92#171 18 YL 3606047C1
29 - - - - 72 - - - -
30 K92#130 18 WH 3606047C1 73 - - - -
31 K92#131 18 YL 3606047C1 74* K92#174 18 TN 3606047C1
32 - - - - 74*# K92#174 18 LTBL 3606047C1
33 K92#133 18 YL 3606047C1 75 K92#175 18 OR 3606047C1
34* K92#134 18 TN 3606047C1 76 K92#176 18 YL 3606047C1
34*# K92#134 18 YL 3606047C1 77 K92#177 18 LTGN 3606047C1
35 - - - - 78 - - - -
36 K92#136 18 OR 3606047C1 79 - - - -
37* K92#137 18 TN 3606047C1 80* K92#180 18 OR 3606047C1
37#* K92#137 18 WH 3606047C1 80* K92#180 18 TN 3606047C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 427 Connector Body Composites (7150 / 7150F / 7150F2 / 7151)
427

DIAGRAM 13
NAVISTAR, INC.
CONTROL MODULE (7151)

(LOCATED AT TRANSMISSION TCM CONNECTION)
1 K92#101 18 LTBL 3606047C1 40 K47#140 18 LTGN 3606047C1
2 - - - - 41 K92#141 18 TN 3606047C1
3 K92#103 18 YL 3606047C1 42 K92#142 18 WH 3606047C1
4 - - - - 43 K92#143 18 LTBL 3606047C1
21 41 5 K92#105 18 TN 3606047C1 44 - - - -
1 61 6 - - - - 45 K92#145 18 OR 3606047C1
7 - - - - 46 - - - -
8 K5A108 18 GN 3606047C1 47 - - - -
9 K92#109 18 GY 3606047C1 48 - - - -
10 K92#110 18 PK 3606047C1 49 - - - -
11 K92#111 18 OR 3606047C1 50 - - - -
12 K92#112 18 TN 3606347C1 51 K92#151 18 WH 3606047C1
13 - - - - 52 K92#152 18 LTGN 3606047C1
14 - - - - 53 - - - -
15 K92#115 18 WH 3606047C1 54 K31#154 18 TN 3606047C1
16 K92#116 18 LTBL 3606047C1 55 K92#155 18 TN 3606047C1
17 K92#117 18 TN 3606047C1 56 K92#156 18 TN 3606047C1
20 80
18 - - - - 57 K92#157 18 WH 3606047C1
40 60 19 K92#119 18 LTBL 3606047C1 58 K92#158 18 LTGN 3606047C1
20% K92#120 18 DKBL 3606047C1 59 K48#159 18 TN 3606047C1
CONNECTOR 3605713C1
BODY LOCK 3606525C1 20% K92#120 18 LTBL 3606047C1 60 K47#160 18 YL 3606047C1
21 - - - - 61 K92#161 18 TN 3606047C1
22 - - - - 62 K92#162 18 YL 3606047C1
23 - - - - 63 K92#163 18 TN 3606047C1
24 K92#124 18 TN 3606047C1 64 K92#164 18 LTBL 3606047C1
25 K92#125 18 TN 3606047C1 65 K92#165 18 TN 3606047C1
26 - - - - 66 - - - -
27 - - - - 67 - - - -
28 K5A128 18 YL 3606047C1 68 - - - -
29 - - - - 69 K92#169 18 TN 3606047C1
30 K92#130 18 WH 3606047C1 70 K92#170 18 TN 3606047C1
31 K92#131 18 YL 3606047C1 71 K92#171 18 TN 3606047C1
32 - - - - 72 - - - -
33 K92#133 18 YL 3606047C1 73 - - - -
34 K92#134 18 GY 3606047C1 74 K92#174 18 TN 3606047C1
35 - - - - 75 K92#175 18 OR 3606047C1
36 K92#136 18 OR 3606047C1 76 K92#176 18 YL 3606047C1
37 K92#137 18 TN 3606047C1 77 K92#177 18 LTGN 3606047C1
38 - - - - 78 - - - -
39 K48#139 18 OR 3606047C1 79 - - - -
80% K92#180 18 OR 3606047C1
80% K92#180 18 TN 3606047C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

428
13.127. CONNECTOR BODY COMPOSITES (7205 / 7205M / 7206 / 7206F), P. 86

DIAGRAM 13
NAVISTAR, INC.
VIW A (7205M / @7205) ALLISON 3 / 4000 VIW A (7205M)

VIW C ALLISON 1 / 2000 VIW C
(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)
E E
(W/ CAT & IBB ENGINE)
F F
D D
C C
B B
A A
G @ W/ IBB ENGINE
G * W/ ISM
@ W/ I6
H * W/ ALLISON XMSN H # W/ V8 ENGINE
& MUTUALLY EXCLUSIVE
CONNECTOR 3525872C1
BODY LOCK 3525873C1
CONNECTOR 3525872C1
BODY LOCK 3525873C1
A K92B103 18 YL 1661875C1 3568570C1
B K92#161 18 TN 1661875C1 3568570C1
A@& K92C103 18 YL 1661875C1 3568570C1
C K92#157 18 WH 1661875C1 3568570C1
A& K92B103 18 YL 1661875C1 3568570C1
D K92#124 18 TN 1661875C1 3568570C1
B@& K92#143 18 LTBL 1661875C1 3568570C1
E* K92#122 18 YL 1661875C1 3568570C1
B& K92#161 18 OR 1661875C1 3568570C1
F K92#105 18 TN 1661875C1 3568570C1
B&* K92#161 18 TN 1661875C1 3568570C1
G K92#164 18 LTBL 1661875C1 3568570C1
C@& K92#150 18 PK 1661875C1 3568570C1
H K92#162 18 YL 1661875C1 3568570C1
C& K92#157 18 WH 1661875C1 3568570C1
D@& K47C125 18 TN 1661875C1 3568570C1
VIW C (7206F / @7206) D& K92#124 18 WH 1661875C1 3568570C1
(LOCATED NEAR EXTERIOR DASH NEAR PASS THRU)
D&* K92#124 18 WH 1661875C1 3568570C1
E&@ K92#101 18 LTBL 1661875C1 3568570C1
H (W/ CAT & IBB ENGINE)
E&@ K92B101 18 LTBL 1661875C1 3568570C1
A G E#& K101_B 18 VT 1661875C1 3568570C1
B E&@ K92#122 18 YL 1661875C1 3568570C1
F&@ K92#123 18 LTGN 1661875C1 3568570C1
C
@ W/ IBB ENGINE F& K92#105 18 OR 1661875C1 3568570C1
D F * W/ ALLISON XMSN F&* K92#105 18 OR 1661875C1 3568570C1
E G&@ K92#145 18 OR 1661875C1 3568570C1
G& K92#164 18 LTBL 1661875C1 3568570C1
CONNECTOR 3525874C1
H@& K92#105 18 OR 1661875C1 3568570C1
BODY LOCK 3525875C1
H& K92#162 18 YL 1661875C1 3568570C1
A K92#101 18 LTBL 1667742C1 3568570C1
B K92#117 18 TN 1667742C1 3568570C1
C K92A103 18 YL 1667742C1 3568570C1
D K92#143 18 LTBL 1667742C1 3568570C1
E K92#142 18 WH 1667742C1 3568570C1
F K92#145 18 OR 1667742C1 3568570C1
G K92#130 18 WH 1667742C1 3568570C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
H* K92#123 18 LTBL 1667742C1 3568570C1 A%# K92#101 18 LTBL 1667742C1 3568570C1
A* K101_B 18 VT 1667742C1 3568570C1
A# K92B101 18 LTBL 1667742C1 3568570C1
ALLISON 3 / 4000 (7206F)
ALLISON 1 / 2000 B# K92#117 18 LTBL 1667742C1 3568570C1
B% K92#117 18 TN 1667742C1 3568570C1
H C# K92C103 18 YL 1667742C1 3568570C1

A G C% K92A103 18 YL 1667742C1 3568570C1
D K92#143 18 LTBL 1667742C1 3568570C1
BODY LOCK 3525875C1 E K92#142 18 WH 1667742C1 3568570C1
C * W/ V8 ENGINE F K92#145 18 OR 1667742C1 3568570C1
% W/ ISM ENGINE G K92#130 18 WH 1667742C1 3568570C1
D F # W/ I6 ENGINE
H# K92#123 18 LTBL 1667742C1 3568570C1
E
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 429 Connector Body Composites (7205 / 7205M / 7206 / 7206F)
429

DIAGRAM 13
NAVISTAR, INC.
RETARDER TEMP SENSOR (7211)

(LOCATED AT TRANSMISSION)

A K92#175 18 OR 2036586C1
A
B*@ K92B158 18 LTGN 2036586C1
B* K92C158 18 LTGN 2036586C1
CONNECTOR 3524377C1
@ W/ IBB ENGINE
W/ I6 OR V8 ENGINE
STARTER SOLENOID / RETARDER ACCUMULATOR SOLENOID (7212)

(LOCATED ON REAR OF TRANSMISSION)

A K92#119 18 LTBL 2036586C1
A
B K92C131 18 YL 2036586C1
CONNECTOR 3524378C1
RETARDER SOLENOID (7213)

(LOCATED AT TRANSMISSION)

B A K92#115 18 WH 2036586C1
A B* K92B131 18 YL 2036586C1
B# K92D131 18 YL 2036586C1
CONNECTOR 2036583C1 * W/ ISM & IBB ENGINE

# W/ I6 & V8 ENGINE
CONNECTOR 2036584C1 (ISM & IBB ENGINE)
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

430

DIAGRAM 13
NAVISTAR, INC.
TRANSMISSION BULKHEAD 4000 (7251)

TCM BULKHEAD CONNECTOR (7250)
(LOCATED AT TRANSMISSION BULKHEAD CONNECTION)
(LOCATED AT TRANSMISSION TCM CONNECTION)
1
1 7 11 15
7 11 15 CONNECTOR 3605715C1
BODY LOCK 3606532C1
* W/ ISM
CONNECTOR 3605715C1
% W/ I6,CAT
BODY LOCK 3606532C1
@ W/ I6,ISM
# W/ RETARDER
& W/ IBB
14
14 ** MUTUALLY 6 10 20
6 10 20 EXCLUSIVE
1 K92#111 18 OR 3606047C1 1 K92#111 18 OR 3606047C1
2%& K92#155 18 TN 3606047C1 2 K92#155 18 WH 3606047C1
2* K92#155 18 WH 3606047C1 3 K92#177 18 LTGN 3606047C1
3 K92#177 18 LTGN 3606047C1 4 K92#136 18 OR 3606047C1
4 K92#136 18 OR 3606047C1 5 K92#152 18 LTGN 3606047C1
5 K92#152 18 LTGN 3606047C1 6 K92#171 18 YL 3606047C1
6%& K92#171 18 TN 3606047C1 7 - - - -
6* K92#171 18 YL 3606047C1 8 K92#174 18 LTBL 3606047C1
7 - - - - 9 K92#133 18 YL 3606047C1
8%& K92#174 18 TN 3606047C1 10 K92#151 18 WH 3606047C1
8* K92#174 18 LTBL 3606047C1 11 K92A131 18 YL 3606047C1
9 K92#133 18 YL 3606047C1 12 K92#137 18 WH 3606047C1
10 K92#151 18 WH 3606047C1 13 - - - -
11 K92#131 18 YL 3606047C1 14 - - - -
11* K92A131 18 YL 3606047C1 15 K92#116 18 LTBL 3606047C1
11# K92B131 18 YL 3606047C1 16 K92A112 18 PK 3606047C1
11#& K92A131 18 YL 3606047C1 17 - - - -
12%& K92#137 18 TN 3606047C1 18 K31#154 18 TN 3606047C1
12* K92#137 18 WH 3606047C1 19 K92A158 18 LTGN 3606047C1
13%& K92#180 18 TN 3606047C1 20 K92#176 18 YL 3606047C1
13* K92A180 18 OR 3606047C1

14%& K92#120 18 LTBL 3606047C1
14* K92A120 18 LTBL 3606047C1
1 K92#152 18 LTGN 3606047C1
15 K92#116 18 LTBL 3606047C1
2 K92#133 18 YL 3606047C1
16%& K92#112 18 TN 3606047C1
3 K92#151 18 WH 3606047C1
16* K92C112 18 PK 3606047C1
4 K92#117 18 LTBL 3606047C1
16@ K92A112 18 PK 3606047C1
5 - - - -
16&# K92A112 18 TN 3606047C1
6 K92#157 18 WH 3606047C1
17 - - - -
7 K92#179 18 PK 3606047C1
18** K92#154 18 TN 3606047C1
8 K31#154 18 TN 3606047C1
18** K31#154 18 TN 3606047C1
9 K92#158 18 LTGN 3606047C1
19** K92#158 18 LTGN 3606047C1
10 K92#178 18 WH 3606047C1
19#&@ K92A158 18 LTGN 3606047C1
11 K92#177 18 LTGN 3606047C1
19* K92B158 18 LTGN 3606047C1
12 - - - -
20 K92#176 18 YL 3606047C1
13 - - - -
TRANSMISSION BULKHEAD (7350) 14 K92#111 18 OR 3606047C1
(LOCATED AT TRANSMISSION BULKHEAD CONNECTION) 15 K92#155 18 WH 3606047C1
16 K92#171 18 YL 3606047C1
17 K92#136 18 OR 3606047C1
12
18 K92#138 18 OR 3606047C1
1 20
6 14 19 K92#174 18 LTBL 3606047C1
20 K92#114 18 GY 3606047C1
21 K92#153 18 YL 3606047C1
5 24
BODY LOCK 3606526C1 22 K92#173 18 LTBL 3606047C1
13 23 K92#134 18 WH 3606047C1
24 K92#176 18 YL 3606047C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

431
13.130. CONNECTOR BODY COMPOSITES (7500 / 7500A / 7500W / 7502M / 7600 /

7600A / 7601 / 7601M), P. 89
CHAPTER 13
NAVISTAR, INC.
BACK-UP LIGHT (7502M / &7500A)

MERITOR G BACK-UP LIGHT (7500) (LOCATED ON TOP REAR OF TRANSMISSION)
(LOCATED ON TOP REAR OF TRANSMISSION)
A * W/ IBB ENGINE &

W/ ISM 2007 ENGINE
B
A # W/ V8 ENGINE
@ W/ CAT ENGINE
B * W/ ISM 2007 ENGINE CONNECTOR 1661778C1
BODY LOCK 1661874C1

CONNECTOR 1661778C1
BODY LOCK 1661874C1 A K71 18 OR 1661875C1 1661872C1
A* K71A 16 OR 1661875C1 1661872C1
B K71A 16 OR 1661875C1 1661872C1
A@ K71A 16 OR 1661875C1 1661872C1
B* K71B 16 OR 1661875C1 1661872C1
A* K71B 16 OR 1661875C1 1661872C1
A# K71C 16 VT 1661875C1 1661872C1 ECA (7501)
A K71 16 OR 1661875C1 1661872C1 LOCATED BELOW XMSN (ULTRASHIFT ONLY)
B@ K71B 16 OR 1661875C1 1661872C1
B* K71C 16 OR 1661875C1 1661872C1
B# K71D 16 VT 1661875C1 1661872C1
A
B
B K71A 16 OR 1661875C1 1661872C1 CONNECTOR 1667733C1
BODY LOCK 1667734C1
REVERSE LIGHT (7500W)
LOCATED ON TOP REAR OF XMSN CAV CIRCUIT GAUGE COLOR TERMINAL
A PLUG - - -
B V11-GB 10 WH 1667737C1
A ! W/ EURO IV ISM ENGINE C V14K 10 RD 1667737C1
W/ ISM 2007 ENGINE
B VEHICLE SPEED SENSOR (7600)
CONNECTOR 1661778C1
B
BODY LOCK 1661874C1
A * W/ MANUAL XMSN,
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE W/ ODOMETER SHUT
A K71A 16 OR 1661875C1 1661872C1 OFF RELAY
CONNECTOR 3662425C1
A! K71B 16 OR 1661875C1 1661872C1 BODY LOCK 3662518C1
B K71B 16 OR 1661875C1 1661872C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B! K71C 16 OR 1661875C1 1661872C1 A K47 18 GY 3554322C1 3554318C1
A* K47D1 18 GY 3554322C1 3554318C1
SPEED SENSOR (7600 / &7600A)
(LOCATED ON REAR OF TRANSMISSION) B K47A 18 GY 3554322C1 3554318C1
B* K47E1 18 GY 3554322C1 3554318C1
OUTPUT SPEED SENSOR (7600)

B
A * W/ IBB ENGINE &
W/ CAT ENGINE
B
CONNECTOR 2036583C1
A
A K47 16 GY 2036586C1 CONNECTOR 3594124C91
B K47A 16 GY 2036586C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K47#160 18 YL 3554322C1 3554318C1
MERITOR G SPEED SENSOR (7601) B K47#140 18 LTGN 3554322C1 3554318C1
SPEED SENSOR (7601M)

B
A B
A
CONNECTOR 2036583C1
CONNECTOR 2036583C1
A K47 18 GY 2036586C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B K47A 18 GY 2036586C1 A K47 18 GY 2036586C1

B K47A 18 GY 2036586C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

TO CONN 7500W & ADDED CONN 7501 59974G 15SEP06 AE08056619 089
Figure 432 Connector Body Composites (7500 / 7500A / 7500W / 7502M / 7600 / 7600A / 7601 / 7601M)
432
7609 / 7611), P. 90
CHAPTER 13
NAVISTAR, INC.
MANUAL SPEED SENSOR (7602) ALLISON ENGINE SPEED SENSOR (7603)

(LOCATED ON REAR OF TRANSMISSION) (LOCATED ON RIGHT OF TRANSMISSION)
* W/ ISM 2007 ENGINE

B B
A A
CONNECTOR 3610533C1

A K47D 18 GN 2036586C1
A*# K48#159 18 TN 3554322C1 3554318C1
A* K47 16 GY 2036586C1
A# K92#165 18 TN 3554322C1 3554318C1
A! X47D 18 GY 2036586C1
B K48#139 18 OR 3554322C1 3554318C1
B K47E 18 GY 2036586C1
B* K47A 16 GY 2036586C1 * W/ I6 OR V8 OR IBB
# MUTUALLY EXCLUSIVE
B! X47E 18 GY 2036586C1
ALLISON O/P SPEED SENSOR (7605)

ENGINE SPEED SENSOR (7604)
(LOCATED ON RIGHT OF TRANSMISSION)
B B
A A
CONNECTOR 3610533C1
A K48#159 18 TN 3554322C1 3554318C1 A K47#160 18 YL 3554322C1 3554318C1
B K48#139 18 OR 3554322C1 3554318C1 B K47#140 18 LTGN 3554322C1 3554318C1
TURBINE SPEED SENSOR (7607) OUTPUT SPEED SENSOR (7608)

(LOCATED ON RIGHT OF TRANSMISSION) (LOCATED ON REAR OF TRANSMISSION)
B
B
A
A
CONNECTOR 3610533C1
A K92#180 18 OR 3554322C1 3554318C1 A K47#160 18 YL 3554322C1 3554318C1
B K92#120 18 LTBL 3554322C1 3554318C1 B K47#140 18 LTGN 3554322C1 3554318C1
SPEED SENSOR (7609) SPEED SENSOR (7611)

(LOCATED ON REAR OF TRANSMISSION) (LOCATED ON REAR OF TRANSMISSION)
A
B
B A

BODY LOCK 1661874C1

A K47 18 GY 2036586C1
A K47 18 GY 1661875C1 3568570C1
B K47A 18 GY 2036586C1
B K47A 18 GY 1661875C1 3568570C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE E 92477E
Figure 433 Connector Body Composites (7602 / 7603 / 7604 / 7605 / 7607 / 7608 / 7609 / 7611)
433
13.132. CONNECTOR BODY COMPOSITES (7615 / 7616 / 7617 / 7700 / 7700K / 7700),
P. 91
CHAPTER 13
NAVISTAR, INC.
ALLISON TURBINE SPEED SENSOR (7615)

ODOMETER SHUT-OFF RESISTOR
(LOCATED ON RIGHT OF TRANSMISSION)
(7616)
(LOCATED ON TRANSMISSION HARNESS)
(W/ IBB ENGINE)
B
A
A B
CONNECTOR 3610533C1
BODY LOCK 3610532C1

A*& K92#180 18 OR 3554322C1 3554318C1 CONNECTOR 3683465C1
BODY LOCK 3683466C1
B# K92C120 18 LTBL 3554322C1 3554318C1
B@ K92#120 18 LTBL 3554322C1 3554318C1
B#& K92#120 18 DKBL 3554322C1 3554318C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K47D2 18 GY 3683464C1 3535424C1
* W/ I6, V8 & ISM ENGINE
B K47E2 18 GY 3683464C1 3535424C1
# W/ I6 & V8 ENGINE
@ W/ ISM 2007 ENGINE
& W/ IBB ENGINE
ODOMETER SHUT OFF RELAY XMSN OIL TEMP SENSOR (7700 / @7700K)
(7617) (LOCATED ON UNDERSIDE OF TRANSMISSION)
(W/ IBB ENGINE)
1 2
CONNECTOR 3536864C1
86 30 * W/ I6 ENGINE
# W/ CAT ENGINE
2 1 @ W/ IBB ENGINE
& MUTUALLY EXCLUSIVE
% W/ ISM 2007 ENGINE
4 3 5
87 87A 85
1*%! K31B 18 TN 3536865C1 3536868C1
1@# K31 18 TN 3561584C1 3536868C1
CONNECTOR 3512331C91 2 K9AC 18 TN 3561584C1 3536868C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE 2#% K9AC 18 GY 3536865C1 3536868C1
1 K47D 18 GY 2039343C1 3517771C1 2*& K9T 18 GY 3536865C1 3536868C1
1 K47TC 18 GY 2039343C1 3517771C1 2@&# K9AA 16 GY 3561584C1 3536868C1
3 K47D1 18 GY 2039343C1 3517771C1 2@& K9AAD 18 GY 3561584C1 3536868C1
4 K47D2 18 GY 2039343C1 3517771C1 2%! T9AC 18 TN 3536865C1 3536868C1
5 K97FC 18 GY 2039343C1 3517771C1

1* K31B 18 TN 3561584C1 3536868C1
1* K31E 18 TN 3561584C1 3536868C1
1* K31 18 TN 3561584C1 3536868C1
XMSN OIL TEMP SENSOR (7700) 1* K31H 18 TN 3536865C1 3536868C1
(LOCATED ON UNDERSIDE OF TRANSMISSION)
2* K9AB 18 TN 3561584C1 3536868C1
2* K9AB 18 GY 3561584C1 3536868C1
2* K9AC 18 GY 3561584C1 3536868C1
1 2 2* K9AA 16 GY 3561584C1 3536868C1
2* K9AC 18 TN 3561584C1 3536868C1
2* K9AC 18 GY 3561584C1 3536868C1
CONNECTOR 3536864C1 2* K9AAD 18 GY 3536865C1 3536868C1
2* K9T 18 GY 3536865C1 3536868C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 ADDED W/EURO IV NOTE H 92477E
TO CONN 7700K FIELD 59974G 15SEP06

AE08056619 091
Figure 434 Connector Body Composites (7615 / 7616 / 7617 / 7700 / 7700K / 7700)
434
13.133. CONNECTOR BODY COMPOSITES (7702 / 7703 / 7801F), P. 91A

DIAGRAM 13
NAVISTAR, INC.
XMSN OIL TEMP SENSOR (7702)

1 2
CONNECTOR 3536864C1

1 K31F 18 TN 3536865C1 3536868C1
2 K9T 18 GY 3536865C1 3536868C1
2* K31G 18 VT 3536865C1 3536868C1
* W/ V8 ENGINE
XMSN OIL TEMP SENSOR (7703)

1 2
CONNECTOR 3536864C1

1 K31E 16 TN 3536865C1 3536868C1
2 K9T 18 GY 3536865C1 3536868C1
TERMINATING RESISTOR (7801F)

(LOCATED NEAR THE ENGINE ECM CONNECTION)
A
B
C
CONNECTOR 1667740C1
BODY LOCK 1667771C1

A K5E(+) 18 YL 1667742C1 3568570C1
B PLUG - - 2025431C1 -
C K5E(-) 18 GN 1667742C1 3568570C1
300659 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 435 Connector Body Composites (7702 / 7703 / 7801F)
435
13.134. CONNECTOR BODY COMPOSITES (7801M / 7802 / 7803 / 7804 / 7900 / 7901),
P. 92

DIAGRAM 13
NAVISTAR, INC.
J1939 RESISTOR (7801M) NEUTRAL SWITCH (7802)

LOCATED NEAR THE ENGINE ECM CONNECTION
C * W/ ALLISON LCT GEN IV B

# W/ ALLISON WTEC GEN IV
B & BACK BONE A
BODY LOCK 1667771C1
BODY LOCK 0587579C1
A# K5C(+) 18 YL 1661875C1 3568570C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K5D(+) 18 YL 1661875C1 3568570C1 A K97J 18 VT 0587578C1 1652325C1
B PLUG - - 2025431C1 - B K97S 18 VT 0587578C1 1652325C1
C# K5C(-) 18 GN 1661875C1 3568570C1
C* K5D(-) 18 GN 1661875C1 3568570C1
LIFT GATE (7803)

NEUTRAL SWITCH (7802)
(W/ IBB ENGINE)
A
B B
A CONNECTOR 3540051C91 CONNECTOR 3822068C1

A K97J 18 VT 0587578C1 1652325C1 A N112 16 GY 1661875C1 1661872C1
B K97S 18 VT 0587578C1 1652325C1 B N112-GD 16 WH 1661875C1 1661872C1
LIFT GATE MODULE (7804)

LIFT GATE (7803)
B
A
B
A
CONNECTOR 3582941C1
CONNECTOR 3543888C1

A J112 16 TN 1667742C1
A J112 16 TN 1667742C1
B J112-GD 16 WH 1667742C1
B J112-GD 16 WH 1667742C1
EATON T HANDLE SHIFTER (7900)
PARK PAWL (7901)
1 4
B
C
D
2 3
CONNECTOR 3539141C1
BODY LOCK 3539146C1
CONNECTOR 3540756C1
BODY LOCK 3540758C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1 K92BK 16 TN 3555249C1
A A92YD 16 TN 1661875C1 1661872C1 2 K92RD 16 TN 3555249C1
B A92YE 18 TN 3522073C1 - 3 K92YL 16 TN 3555249C1
C AK62P 18 DKBL 1661875C1 3568570C1 4 K92BL 16 TN 3555249C1
D A62-GP 18 WH 3613771C1 -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 436 Connector Body Composites (7801M / 7802 / 7803 / 7804 / 7900 / 7901)
436

DIAGRAM 13
NAVISTAR, INC.
EATON AUTOSHIFT 3 (7905) EATON GEN 3 TCM (7909)

ULTRASHIFT 3 SELECTOR (LOCATED ON LEFT SIDE OF TRANSMISSION)
(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER)
321
6 4 3 1
K 36 35
12 10 9 7
J
H
G 22 18 17 13
28 26 25 23
F
38 37
34 32 31 29
E
D
B
A CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
2* K5E(-) 18 GN 3555249C1
CONNECTOR 3554089C1
2** K5E(-) 18 GN 3518963C1
3* K5E(+) 18 YL 3555249C1
3** K5E(+) 18 YL 3518963C1
A1 PLUG - - 3554386C1
4 K17K 18 PK 3555249C1
A2 PLUG - - 3554386C1
5 PLUG - - 3527276C1
A3 PLUG - - 3554386C1
6 PLUG - - 3527276C1
B1 PLUG - - 3554386C1
7 PLUG - - 3527276C1
B2 PLUG - - 3554386C1
8 PLUG - - 3527276C1
B3 A62P 18 DKBL 3565443C1
9 PLUG - - 3527276C1
C1* A92YB 16 TN 3565443C1
10* K3AC(+) 18 DKBL 3555249C1
C1* A92YB 16 TN 3554090C1
10** K3AC(+) 18 DKBL 3518963C1
C2 PLUG - - 3554386C1
11* K3AC(-) 18 GY 3555249C1
C3 PLUG - - 3554386C1
11** K3AC(-) 18 GY 3518963C1
D1 PLUG - - 3554386C1
12 PLUG - - 3527276C1
D2 PLUG - - 3554386C1
13 PLUG - - 3527276C1
D3 PLUG - - 3554386C1
14 PLUG - - 3527276C1
E1 PLUG - - 3554386C1
15 K92BL 16 TN 3555249C1
E2 PLUG - - 3554386C1
16 K92YL 16 TN 3555249C1
E3 PLUG - - 3554386C1
17 K92BK 16 TN 3555249C1
F1 A92(+) 18 YL 3565443C1
18 PLUG - - 3527276C1
F2 A92(-) 18 GN 3565443C1
19 PLUG - - 3527276C1
F3 PLUG - - 3554386C1
20 K92E 18 LTBL 3555249C1
G1 PLUG - - 3554386C1
21 K92F 18 LTGN 3555249C1
G2 PLUG - - 3554386C1
22 K92H 18 WH 3555249C1
G3 PLUG - - 3554386C1
23 PLUG - - 3527276C1
H1 PLUG - - 3554386C1
24 PLUG - - 3527276C1
H2 PLUG - - 3554386C1
25 K92AE 16 TN 3555249C1
H3 PLUG - - 3554386C1
26 K17J 16 PK 3555249C1
J1 PLUG - - 3554386C1
27 K92(-) 18 GN 3555249C1
J2 PLUG - - 3554386C1
28 K92(+) 18 YL 3555249C1
J3* A92AE 16 TN 3554090C1
29 PLUG - - 3527276C1
J3* A92AE 16 TN 3565443C1
30 PLUG - - 3527276C1
K1 PLUG - - 3554386C1
31% K92YB 16 TN 3555249C1
K2 PLUG - - 3554386C1
31% K92RD 16 TN 3555249C1
K3 PLUG - - 3554386C1
32 K17L 18 PK 3555249C1
33 PLUG - - 3527276C1
* MUTUALLY EXCLUSIVE 34 PLUG - - 3527276C1
35 K13D 14 PK 3557534C1
36 K11-GAM 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K14AW 12 RD 3557534C1
* J1939 EATON GEN3

** J1939 EATON HYBRID GEN3
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

437

DIAGRAM 13
NAVISTAR, INC.
HCM (7910)
EATON HCM HYBRID (7911)
6 4 3 1 6 4 3 1
36 35 36 35
12 10 9 7 12 7
10 9
22 18 17 13
28 26 25 23 22 18 17 13
38
28 26 25 23
37
34 32 31 29 38 37
34 32 31 29
1 PLUG - - 3527276C1 1 PLUG - - 3527276C1
2* K5E(-) 18 GN 3555249C1 2 N92DF 18 TN 3555249C1
2** K5E(-) 18 GN 3557534C1 3 PLUG - - 3527276C1
3* K5E(+) 18 YL 3555249C1 4 N92HB 18 TN 3555249C1
3** K5E(+) 18 YL 3557534C1 5 N92DC 18 TN 3527276C1
4 K17K 18 PK 3555249C1 6 PLUG - - 3527276C1
5 PLUG - - 3527276C1 7 PLUG - - 3527276C1
6 PLUG - - 3527276C1 8 PLUG - - 3527276C1
7 PLUG - - 3527276C1 9 PLUG - - 3527276C1
8 PLUG - - 3527276C1 10 PLUG - - 3527276C1
9 PLUG - - 3527276C1 11 N92DA 18 TN 3555249C1
10* K3AC(+) 18 DKBL 3555249C1 12 PLUG - - 3527276C1
10** K3AC(+) 18 DKBL 3557534C1 13 N92YA 18 TN 3555249C1
11* K3AC(-) 18 GY 3555249C1 14 PLUG - - 3527276C1
11** K3AC(-) 18 GY 3557534C1 15 PLUG - - 3527276C1
12 PLUG - - 3527276C1 16 PLUG - - 3527276C1
13 PLUG - - 3527276C1 17 N98E 18 BK 3555249C1
14 PLUG - - 3527276C1 18 PLUG - - 3527276C1
15 PLUG - - 3527276C1 19 N92DB 18 TN 3555249C1
16 PLUG - - 3527276C1 20 PLUG - - 3527276C1
17 PLUG - - 3527276C1 21 PLUG - - 3527276C1
18 PLUG - - 3527276C1 22 PLUG - - 3527276C1
19 PLUG - - 3527276C1 23 PLUG - - 3527276C1
20 K92E 18 LTBL 3555249C1 24 PLUG - - 3527276C1
21 K92F 18 LTGN 3555249C1 25 N98G 18 BK 3555249C1
22 K92H 18 WH 3555249C1 26 N92HE 18 TN 3555249C1
23 PLUG - - 3527276C1 27 PLUG - - 3527276C1
24 PLUG - - 3527276C1 28 PLUG - - 3527276C1
25 K92AE 16 TN 3555249C1 29 PLUG - - 3527276C1
26 K17J 16 GN 3555249C1 30 PLUG - - 3527276C1
27 K92(-) 18 GN 3555249C1 31 N98F 18 BK 3555249C1
28 K92(+) 18 YL 3555249C1 32 N92HA 18 TN 3555249C1
29 PLUG - - 3527276C1 33 N92DE 18 TN 3555249C1
30 PLUG - - 3527276C1 34 PLUG - - 3527276C1
31 K92YB 16 TN 3555249C1 35 N92HC 12 TN 3555249C1
32 K17L 18 PK 3555249C1 36 PLUG - - 3527276C1
33 PLUG - - 3527276C1 37 N92HD 12 TN 3555249C1
34 PLUG - - 3527276C1 38 PLUG - - 3527276C1
35 N13D 14 PK 3557534C1
36 K11-GAM 12 WH 3557534C1
37 PLUG - - 3527276C1
38 K14AW 12 RD 3557534C1
* W/ EATON GEN3
** W/ EATON HYBRID GEN3
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

438
13.137. CONNECTOR BODY COMPOSITES (8000 / 8001 / 8008F / 8009 / 8010 / 8011),
P. 94

DIAGRAM 13
NAVISTAR, INC.
RIGHT HEADLIGHT TURN / SIGNAL LEFT HEADLIGHT TURN / SIGNAL

HARNESS CONNECTOR (8000) HARNESS CONNECTOR (8001)
(LOCATED ON UNDERSIDE OF HOOD BY (LOCATED ON UNDERSIDE OF HOOD BY
HEADLIGHT MODULE - RIGHT SIDE) HEADLIGHT MODULE - LEFT SIDE)
E
E
D
D
C
BODY LOCK 1661376C1 B
B
A
A
* MUTUALLY EXCLUSIVE * MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A* M52 14 YL 2033816C1 0589391C1
A M52D 14 YL 2033816C1 0589391C1 B* M11-GF 14 WH 2033816C1 0589391C1
B M11-GA 14 WH 2033816C1 0589391C1 B* M11-GB 14 WH 2033816C1 0589391C1
C M53B 14 YL 2033816C1 0589391C1 C M53 14 YL 2033816C1 0589391C1
D* M57C 16 OR 2033819C1 1652325C1 D* M56C 16 OR 2033819C1 1652325C1
D* M57B 16 OR 2033819C1 1652325C1 D* M56B 16 OR 2033819C1 1652325C1
E M54D 14 BN 2033816C1 0589391C1 E M54C 14 BN 2033816C1 0589391C1
HEAD LAMP MODULE

MAIN-BEAM, TURN & MARKER (SOUTH AFRICA) FRONT END
(8009)(LOCATED AT LEFT & RIGHT CHASSIS HARNESS
HEAD LIGHT) (8008F)(LOCATED AT LEFT & RIGHT
HEAD LIGHT)
E
A
D
B
C
C
B
D
CONNECTOR 1677851C1
CONNECTOR 1661375C2 E
BODY LOCK 1661376C1

A U52D 14 YL 1661375C2 0589391C1
A U52D 14 YL 2033912C1 0589391C1
B U11-GG 14 WH 1661375C2 0589391C1
B U11-GF 14 WH 2033912C1 0589391C1
C PLUG - - 0587579C1 -
C U53D 14 YL 2033912C1 1652325C1
D U56/57 14 OR 1661375C2 0589391C1
D U56/57 14 OR 2033912C1 0589391C1
E U54B 14 BN 1661375C2 0589391C1
E U54A 14 BN 2033912C1 0589391C1
FRONT POSITION
LAMP HEADLAMP
(8010)(LOCATED LEFT HEAD LIGHT ASSEMBLY) DIPPED-BEAM
(8011)(LOCATED RIGHT HEAD LIGHT ASSEMBLY)
1 B
CONNECTOR 2206588C1
1 U54C 16 BN 3522190C1 3522194C1 B U11-GH 14 WH 2033816C1 0589391C1
2 U11-GJ 16 WH 3522190C1 3522194C1 A U53D 14 YL 2033816C1 0589391C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 439 Connector Body Composites (8000 / 8001 / 8008F / 8009 / 8010 / 8011)
439
13.138. CONNECTOR BODY COMPOSITES (8102 / 8103 / 8150 / 8151), P. 94A

DIAGRAM 13
NAVISTAR, INC.
SNOWPLOW HARNESS CONNECTOR (8102)

(LOCATED BY LEFT FRAME RAIL NEAR HOOD)

A M64HI 14 YL 3535486C1 0589391C1
B M11-GE 14 WH 3535486C1 0589391C1
F
E G C M64LO 14 YL 3535486C1 0589391C1
A D M56D 16 YL 2039343C1 1652325C1
D B E M54F 14 BN 3535486C1 0589391C1
BODY LOCK 2039342C1
C F M57D 16 LTGN 2039343C1 1652325C1
G PLUG - - 0587579C1 -
TRANSMISSION FUSE (8103)

(LOCATED NEAR MEGA FUSE)

CONNECTOR 1667639C1 A K14A 12 RD 1661708C1
BODY LOCK 1675451C1
B K14D 12 RD 1661708C1
A
W/ CUMMINS ENGINE & IBB ENGINE
LEFT GUIDE POST LIGHT (8150)

(LOCATED ON HOOD LEFT SIDE)
A CONNECTOR 1661778C1 A M54H 16 BN 1661875C1 1661872C1

BODY LOCK 1661874C1 B M54-GA 16 WH 1661875C1 1661872C1
B
RIGHT GUIDE POST LIGHT (8151)

(LOCATED ON HOOD RIGHT SIDE)
CONNECTOR 1661778C1
B
A M54J 16 BN 1661875C1 1661872C1
B M54-GB 16 WH 1661875C1 1661872C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

440
13.139. CONNECTOR BODY COMPOSITES (8200 / 8201 / 8301 / 8303 / 8305 / 8310
/ 8311), P. 95

CHAPTER 13
NAVISTAR, INC.
RIGHT FOG LIGHT (8200) LEFT FOG LIGHT (8201)

(LOCATED AT THE FORWARD END (LOCATED AT THE FORWARD END
OF RIGHT FRAME RAIL) OF LEFT FRAME RAIL)
A CONNECTOR 0587567C91 A CONNECTOR 0587567C91
B B
A M64B 16 YL 0587577C1 1652325C1 A M64A 16 YL 0587577C1 1652325C1
A* M64A 16 YL 0587577C1 1652325C1 A* M64B 16 YL 0587577C1 1652325C1
B M64-GB 16 WH 0587577C1 1652325C1 B M64-GA 16 WH 0587577C1 1652325C1
* W/ RH - HDD * W/ RH - HDD
ELECTRIC HORN (8301) ELECTRIC HORN #1 (8303)

(LOCATED ON LEFT FRAME RAIL (LOCATED UNDER ENGINE CROSSMEMBER)
BY ENGINE CROSSMEMBER)
CONNECTOR 1661778C1
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A# M85H 16 GY 1661875C1 1661872C1
A M85E 16 GY 1661875C1 1661872C1 A* M85E 16 GY 1661875C1 1661872C1
B M85-GA 16 WH 1661875C1 1661872C1 B# M85-GJ 16 WH 1661875C1 1661872C1
B* M85-GF 16 WH 1661875C1 1661872C1
* W/ SINGLE HORN
# W/ DUAL HORN
ELECTRIC HORN #2 (8305) ELECTRIC HORN (8310)

(LOCATED UNDER ENGINE CROSSMEMBER) (LOCATED ON LEFT FRAME RAIL
BY ENGINE CROSSMEMBER)
B
BODY LOCK 1661874C1

B
A
CONNECTOR 3543888C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE BODY LOCK 1661874C1
A M85J 16 GY 1661875C1 1661872C1
B M85-GG 16 WH 1661875C1 1661872C1
A M85J 16 GY 1667742C1 1661872C1
B M85-GC 16 WH 1667742C1 1661872C1
ELECTRIC HORN #1 (8311)

(LOCATED UNDER ENGINE CROSSMEMBER)
A M85L 16 GY 1661875C1 1661872C1
A% M85J 16 GY 1661875C1 1661872C1
A## M85K 16 GY 1661875C1 1661872C1
A** M85E 16 GY 1661875C1 1661872C1
B# M85-GE 16 WH 1661875C1 1661872C1
A B** M85-GB 16 WH 1661875C1 1661872C1
B B% M85-GC 16 WH 1661875C1 1661872C1

B## M85-GD 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1 # W/ DUAL HORN W/ SS

BODY LOCK 1661874C1 ** W/ SINGLE HORN W/ SS
% W/ SINGLE HORN W/ MD, W/ RH, W/ RH - MRD
## W/ DUAL HORN W/ MD, W/ RH, W/ RH - MRD
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

441
CHAPTER 13
NAVISTAR, INC.
ELECTRIC HORN #2 (8312)

(LOCATED UNDER ENGINE CROSSMEMBER)

A A# M85M 16 GY 1661875C1 1661872C1
A* M85L 16 GY 1661875C1 1661872C1
B
B* M85-GE 16 WH 1661875C1 1661872C1
B# M85-GD 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1 * W/ MD, W/ RH, W/ RH - MRD

BODY LOCK 1661874C2 # W/ SS
COLD START ASSIST RELAY (8410)

(W/ IBB ENGINE)
7 2 8 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K21A1 12 TN 3664983C1 3664987C1
CONNECTOR 3664985C1
2 K21A2 12 TN 3664983C1 3664987C1
3 K14A1 8 RD 3664982C1 3664986C1
5 PLUG - - 3664989C1 -
3 5 6 K21B1 18 TN 3664984C1 3664988C1

7 K21B2 18 TN 3664984C1 3664988C1
8 K21B3 18 TN 3664984C1 3664988C1
9 PLUG - - 3664989C1 -
6 1 9

OEM 14 PIN CONNECTOR (8500)
(LOCATED ON ENGINE LEFT SIDE) 1 K97A 18 TN 3618272C1
2 K97-GA 18 WH 3618272C1
1 8 3 K97-GB 18 WH 3618272C1
4 K97B 18 TN 3618272C1
5 PLUG - - -
CONNECTOR 3618231C1
6 PLUG - - -
7 PLUG - - -
8 PLUG - - -
9 PLUG - - -
W/ EURO IV ISM ENGINE 10 PLUG - - -
11 V95 18 TN 3618272C1
12 V95AF 18 TN 3618272C1
13 PLUG - - -
7 14 14 PLUG - - -
BENDIX LEFT ABS MODULATOR (8500) BENDIX RIGHT ABS MODULATOR (8501)
(LOCATED ON LEFT FRAME (LOCATED ON RIGHT FRAME
RAIL BY FRONT AXLE) RAIL BY FRONT AXLE)
A A
B B
C C
CONNECTOR 1686834C1
BODY LOCK 1664408C1
A M94 18 GY 2033819C1 1652325C1 A M94H 18 GY 2033819C1 1652325C1
B M94A 18 GY 2033819C1 1652325C1 B M94J 18 GY 2033819C1 1652325C1
C M94B 18 GY 2033819C1 1652325C1 C M94K 18 GY 2033819C1 1652325C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

2480 10JUL14 MOVED 8502 & 8502A TO F 92477E
SHEET 96A. ADDED 8500 W/ EURO IV NOTE 59974G 15SEP06 AE08056619 096
442
13.141. CONNECTOR BODY COMPOSITES (8502 / 8502A), P. 96A
CHAPTER 13
NAVISTAR, INC.
LEFT FRONT HYD ABS (8502)

WHEEL SENSOR
(LOCATED AT LEFT FRONT WHEEL)
CONNECTOR 3519878C1

1 [M94L+] 18 BK ASSY
2 [M94L-] 18 BN ASSY
BENDIX LEFT FRONT AIR (8502A)

ABS SPEED SENSOR
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
2 1
CONNECTOR 1684261C1
BODY LOCK 1684263C1

1 M94C 18 GY 1680205C1
2 M94D 18 GY 1680205C1
U201462 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

92477E 20MAR14 AE08056619 96A
Figure 443 Connector Body Composites (8502 / 8502A)
443
13.142. CONNECTOR BODY COMPOSITES (8503 / 8503A / 8505 / 8506 / 8506A / 8507 /
8507A / 8508), P. 97

NAVISTAR, INC.
RIGHT FRONT HYD ABS BENDIX RIGHT FRONT AIR

WHEEL SENSOR (8503) ABS SPEED SENSOR (8503A)
(LOCATED AT RIGHT FRONT WHEEL) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
1 2 2 1
CONNECTOR 1684261C1
1 [M94R+] 18 BK ASSY 1 M94E 18 GY 1680205C1
2 [M94R-] 18 BN ASSY 2 M94F 18 GY 1680205C1
AIR COMPRESSOR HYD BRAKES (8505) WABCO LEFT AIR ABS SPEED SENSOR (8506)
(LOCATED AT LEFT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
B
C 1 2
A
A M9A 18 GY 1651943C1 1 M94AC 18 BN ASSY
B M6A 18 GY 1651943C1 2 M94AD 18 BK ASSY
C M40 18 GY 1651943C1
WABCO LEFT AIR ABS SPEED SENSOR (8506A) WABCO RIGHT AIR ABS SPEED SENSOR (8507)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
1 2
CONNECTOR 3519666C1
CONNECTOR 6111844C1
COVER 6111845C1 CAV CIRCUIT GAUGE COLOR TERMINAL
1 M94AE 18 BN ASSY
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL
2 M94AF 18 BK ASSY
1 M94AC 18 GY 6111842C1 6111843C1
2 M94AD 18 GY 6111842C1 6111843C1
WABCO RIGHT AIR ABS SPEED SENSOR (8507A) WABCO LEFT AIR ABS MODULATOR (8508)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
3 2
CONNECTOR 6111844C1
COVER 6111845C1

1 M94AE 18 GY 6111842C1 6111843C1 CONNECTOR 3554539C1
2 M94AF 18 GY 6111842C1 6111843C1

1 M94AL 14 BL ASSY
2 M94AB 14 GN ASSY
3 M94AA 14 BN ASSY
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 ADDED 8506A, 8507A F 92346U
59974G 15SEP06 AE08056619 097
Figure 444 Connector Body Composites (8503 / 8503A / 8505 / 8506 / 8506A / 8507 / 8507A / 8508)
444
13.143. CONNECTOR BODY COMPOSITES (8508A / 8509 / 8509A / 8601 / 8520A /

8521), P. 97A

NAVISTAR, INC.
WABCO LEFT AIR ABS MODULATOR (8508A) WABCO RIGHT AIR ABS MODULATOR (8509)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE) (LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)
1 2 3
3 2 1

COVER 6111918C1
1 M94AH 14 BL ASSY
1 M94ALM 14 GY 3679224C1 3601687C1
2 M94AJ 14 GN ASSY
2 M94AAM 14 GY 3679224C1 3601687C1
3 M94AK 14 BN ASSY
3 M94ABM 14 GY 3679224C1 3601687C1
WABCO RIGHT AIR ABS MODULATOR (8509A) TEMP SENSOR (8601)

(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE) (LOCATED AT FRONT OF LEFT FRAME RAIL)
2 3
A
1 B

COVER 6111918C1 BODY LOCK 1661874C1

1 M94AHM 14 GY 3679224C1 3601687C1
A M41 18 GY 1661875C1 1661872C1
2 M94AJM 14 GY 3679224C1 3601687C1
B* M110AD 18 GY 1661875C1 1661872C1
3 M94AKM 14 GY 3679224C1 3601687C1
B* M110AA 18 GY 1661875C1 1661872C1
FWD CHASSIS/IP INTERCONNECT

RIGHT HAND DRIVE-GREY
(8520A / 8521)
(LOCATED ON FRONT LEFT DASH PANEL)
7 12
12 7
1 6
6 1
CAV CIRCUIT GA COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL

1 M94 18 GY 1680205C1 1 A94 16 GY 1680206C1
2 M94A 18 GY 1680205C1 2 A94A 16 GY 1680206C1
3 M94B 18 GY 1680205C1 3 A94B 16 GY 1680206C1
4 M94C 18 GY 1680205C1 4 A94C 16 GY 1680206C1
5 M94D 18 GY 1680205C1 5 A94D 16 GY 1680206C1
6 M94E 18 GY 1680205C1 6 A94E 16 GY 1680206C1
7 M94F 18 GY 1680205C1 7 A94F 16 GY 1680206C1
8 M94H 18 GY 1680205C1 8 A94H 16 GY 1680206C1
9 M94J 18 GY 1680205C1 9 A94J 16 GY 1680206C1
10 M94K 18 GY 1680205C1 10 A94K 16 GY 1680206C1
11 PLUG - - 0453133C1 11 PLUG - - 0453133C1
12 PLUG - - 0453133C1 12 PLUG - - 0453133C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 ADDED 8508A, 8509A F 92346U
61000T 31OCT07 AE08056619 97A
Figure 445 Connector Body Composites (8508A / 8509 / 8509A / 8601 / 8520A / 8521)
445
13.144. CONNECTOR BODY COMPOSITES (8602 / 8700 / 8701 / 8702), P. 97B

DIAGRAM 13
NAVISTAR, INC.
AC PRESSURE TRANSDUCER (8602)

(LOCATED ON AC LINE AT
FRONT RIGHT OF ENGINE)
B
A

A* K9AB 18 GY 1651943C1
A* K9 20 VT 1651943C1
B* K6AB 18 GY 1651943C1
B* K6 20 VT 1651943C1
C* K77B 18 LTGN 1651943C1
C* K77 20 VT 1651943C1 * MUTUALLY EXCLUSIVE
RIGHT HEATED MIRROR

FORWARD HOOD MTD (8700)
A

A M78AC 16 LTGN 0587577C1 1652325C1
B M78-GA 16 WH 0587577C1 1652325C1
RIGHT HEATED MIRROR

FORWARD HOOD MTD (8701)
A
B

A M78BC 16 LTGN 0587577C1 1652325C1
B M78-GB 16 WH 0587577C1 1652325C1
RIGHT HEATED MIRROR

FWD HOOD MTD (8702)
A
B

A M78BC 16 LTGN 0587577C1 1652325C1
B M78-GB 16 WH 0587577C1 1652325C1
310718 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

70658Y 12OCT10 AE08056619 97B
446

DIAGRAM 13
NAVISTAR, INC.
GROUND ADAPTER #01 (8800)

(LOCATED BY LEFT FRAME RAIL NEAR HOOD)
FRONT LOAD INDICATOR (8750)

(LOCATED AT FRONT LEFT SUSPENSION AIR BAG)
F # W/ GUIDE POST LIGHTS
* W/ SNOW PLOW LIGHTS

E
@ W/ RIGHT SINGLE HEATED MIRROR
D
% W/ DUAL HEATED MIRROR
B C
## W/ DUAL HORN
C B
A ** W/ WHEELCHAIR LIFT INTERLOCK
A @@ W/ PARK BRAKE INTERLOCK
CONNECTOR 1678137C1
CONNECTOR 3551896C1
BODY LOCK 3551897C1

A M11-GD 12 WH 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL B M64-GA 14 WH 2033816C1 0589391C1
A M110AB 18 GY 1651943C1 C M64-GB 16 WH 2033819C1 1652325C1
B M106A 18 GY 1651943C1 D* M11-GE 14 WH 2033816C1 0589391C1
C M61 18 GY 1651943C1 D# M54-GA 16 WH 2033819C1 1652325C1
E# M54-GB 16 WH 2033819C1 1652325C1
E@ M78-GB 16 WH 2033819C1 1652325C1
E% M78-GC 16 WH 2033819C1 1652325C1
F## M85-GC 16 WH 2033819C1 1652325C1
F** M11-GW 16 WH 2033819C1 1652325C1
F@@ M44-GW 16 WH 2033819C1 1652325C1
ISOLATED GROUND ADAPTER (8802)

GROUND ADAPTER (8803)
(LOCATED NEAR LEFT FRAME RAIL
(LOCATED BY LEFT FRAME RAIL
BY THE TRANSMISSION)
NEAR FIRST CROSSMEMBER)
F F
E E
D D
C
BODY LOCK 3551897C1
B B CONNECTOR 3551896C1
BODY LOCK 3551897C1
A A

A N9 16 GY 2033819C1 1652325C1
B* N9R 18 GY 2033819C1 1652325C1
B* N9A 18 GY 2033819C1 1652325C1
B* N9G 18 GY 2033819C1 1652325C1
A M11-GD 12 WH 2033816C1 0589390C1
C* N9B 18 GY 2033819C1 1652325C1
B M64-GA 16 WH 2033819C1 1652325C1
C* N9R 18 GY 2033819C1 1652325C1
C M64-GB 16 WH 2033819C1 1652325C1
D* N87HA 18 GY 2033819C1 3517771C1
D M54-GA 16 WH 2033819C1 1652325C1
D* N87H 18 GY 2033819C1 3517771C1
E M54-GB 16 WH 2033819C1 1652325C1
E PLUG - - 0587579C1 -
F* M85-GF 16 WH 2033819C1 1652325C1
F* N9F 18 GY 2033819C1 1652325C1
F* M85-GH 16 WH 2033819C1 1652325C1
F* N9H 18 GY 2033819C1 1652325C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED 8750. REMOVED D 70658Y
RD 8801. RVSD 8800 CIRCUITS. 59974G 15SEP06 AE08056619 098
447

DIAGRAM 13
NAVISTAR, INC.
HOOD SWITCH (8805)


A M104CC 18 DKBL 0587576C1 1652325C1
B
B M104CB 18 DKBL 0587576C1 1652325C1
AIR SOLENOID ADAPTER (8805)

(LOCATED NEAR LEFT FRAME RAIL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
BACK OF CAB) A* N11-GC 12 WH 2033816C1 0589391C1
A* N59-G 12 WH 3551896C1 0589390C1
B* N11-GBB 14 WH 2033819C1 0589391C1
F B* N59A-G 16 WH 3551896C1 1652325C1
E B* N59A-G 14 WH 3551896C1 0589391C1
C* N59F-G 14 WH 3551896C1 0589391C1
D
C* N59X-G 14 WH 3551896C1 0589391C1
C
D N42-G 14 WH 2033816C1 0589391C1
B E N59R-G 14 WH 3551896C1 0589391C1
A F* N59-GA 14 WH 2033819C1 1652325C1

F* N59-GB 18 WH 2033819C1 1652325C1
CONNECTOR 3551896C1 * MUTUALLY EXCLUSIVE

BODY LOCK 3551897C1
CHASSIS GROUND ADAPTER (8806)

(LOCATED NEAR LEFT FRAME RAIL
BACK OF CAB)
F CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A11-GC 14 WH 2033816C1 0589391C1
E
B A42-G 18 WH 2033819C1 1652325C1
D C A59-GB 18 WH 2033819C1 1652325C1
D* A47T-G 18 GY 2033819C1 1652325C1
C
D# A59-GD 18 WH 2033819C1 1652325C1
B E A59-GE 18 WH 2033819C1 1652325C1
A F A59-GA 18 WH 2033819C1 1652325C1
* ODOMETER SHUT OFF

CONNECTOR 3551896C1 # STEERABLE PUSHER OR TAG WHEEL
BODY LOCK 3551897C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 UPDATED CHART 8806; F 70658Y
ADDED 7600 TO TITLE. 59974G 15SEP06 AE08056619 099
448

DIAGRAM 13
CONNECTOR BODY COMPOSITES MATING
VIEW SHOWN
NAVISTAR, INC.
CHASSIS GND
SPLICE PACK (8807)
(LOCATED ON LEFT FRAME RAIL IN CENTER CHASSIS)
E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A N11-GA 12 WH 2033816C1 0589390C1
D B N10-G 12 WH 2033816C1 0589391C1
C N39-GB 16 WH 2033819C1 1652325C1
C D N39-GF 18 WH 2033819C1 1652325C1
E N10-GB 14 WH 2033816C1 0589391C1
B F N11-GD 12 WH 2033816C1 0589390C1
F N11-GBB 12 WH 2033816C1 0589390C1
A
CONNECTOR 3551896C1
BODY LOCK 3551897C1
CHASSIS GND
SPLICE PACK
(8809)
(LOCATED ON LEFT FRAME RAIL IN CENTER CHASSIS)
F CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A N11-GB 12 WH 2033816C1 0589390C1
E B PLUG - - 0587579C1 -
C PLUG - - 0587579C1 -
D
D PLUG - - 0587579C1 -
E N49-G 18 WH 2033819C1 1652325C1
C
F N59A-G 16 WH 2033819C1 1652325C1
F N59-G 12 WH 2033816C1 0589390C1
B
CONNECTOR 3551896C1
BODY LOCK 3551897C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610


AE08056619 99A
449
13.148. CONNECTOR BODY COMPOSITES (8995 / 8996 / 8997 / 8998 / 8999), P. 99B

DIAGRAM 13
CONNECTOR BODY COMPOSITES MATING
VIEW SHOWN
NAVISTAR, INC.
ROOF IP (2)SEAT CONNECTION

GROUND ADAPTER CONNECTOR (8995) (8997)(LOCATED ON DRIVER'S SIDE A-PILLAR)
(LOCATED IN INSTRUMENT PANEL)
14 7 1 A11-GDA 18 WH 2018639C1
5 12 2 A11-GD 18 WH 2018639C1
4 11
3 A11-GKA 18 WH 2018639C1
10 4 A11-GK 18 WH 2018639C1
9 5 A11-GEA 18 WH 2018639C1
3 8 6 A11-GE 18 WH 2018639C1
2 7 7 A11-GLA 18 WH 2018639C1
1 6 8 A11-GL 18 WH 2018639C1
9 A11-GFA 18 WH 2018639C1
CONNECTOR 3613769C1 10 A11-GF 18 WH 2018639C1
11 A11-GMA 18 WH 2018639C1
8 1 12 A11-GM 18 WH 2018639C1
1 A11-GZ 18 WH 3613771C1
CONNECTOR 2018590C1
2 A11-G 18 WH 3613771C1
3 A11-GAA 18 WH 3613771C1
SEATBELT DATA RECORDER
4 A11-GBA 18 WH 3613771C1 (8998)(LOCATED NEAR WING PANEL)
5 A11-GCA 18 WH 3613771C1
6 A11-GDA 18 WH 3613771C1
1 A11-G 18 WH 1680205C1
7 A11-GEA 18 WH 3613771C1 7 6 2 A14R 18 RD 1680205C1
8 A11-GFA 18 WH 3613771C1
3 A13P 20 PK 1680205C1
9 A11-GGA 18 WH 3613771C1
4 A3D(+) 20 DK BL 1680205C1
10 A11-GHA 18 WH 3613771C1
5 A3D(-) 20 GY 1680205C1
11 A11-GJA 18 WH 3613771C1
6 A5D(+) 18 YL 1680205C1
12 A11-GKA 18 WH 3613771C1
7 A5D(-) 18 GN 1680205C1
13 A11-GLA 18 WH 3613771C1
8 PLUG - - 0587579C1
14 A11-GMA 18 WH 3613771C1
12 1 9 PLUG - - 0587579C1
ROOF IP (1) SEAT CONNECTION (8996) 10 PLUG - - 0587579C1

(LOCATED ON DRIVERS SIDE A-PILLAR) 11 PLUG - - 0587579C1
12 5 12 PLUG - - 0587579C1
CONNECTOR 3601923C1
BODY LOCK 3601925C1
SEATBELT SEAT INDICATOR

(8999)(LOCATED NEAR WING PANEL)

1 A11-GA 18 WH 1680205C1
7 6 2 A11-GB 18 WH 1680205C1
6 1 CONNECTOR 3627614C1 3 A11-GC 18 WH 1680205C1
4 A11-GD 18 WH 1680205C1
5 A11-GE 18 WH 1680205C1
1 A11-GAA 18 WH 3627612C1
6 A11-GF 18 WH 1680205C1
2 A11-GA 18 WH 3627612C1
7 A11-GM 18 WH 1680205C1
3 A11-GGA 18 WH 3627612C1
8 A11-GL 18 WH 1680205C1
4 A11-GG 18 WH 3627612C1
9 A11-GK 18 WH 1680205C1
5 A11-GBA 18 WH 3627612C1 12 1
10 A11-GJ 18 WH 1680205C1
6 A11-GB 18 WH 3627612C1
11 A11-GH 18 WH 1680205C1
7 A11-GHA 18 WH 3627612C1
12 A11-GG 18 WH 1680205C1
8 A11-GH 18 WH 3627612C1
9 A11-GCA 18 WH 3627612C1 CONNECTOR 3601923C1
10 A11-GC 18 WH 3627612C1 BODY LOCK 3601925C1
11 A11-GJA 18 WH 3627612C1
12 A11-GJ 18 WH 3627612C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 07MAY10 AE08056619 99B
450
13.149. CONNECTOR BODY COMPOSITES (8807 / 8809 / 8900 / 9001 / 9003), P. 99C

DIAGRAM 13
NAVISTAR, INC.
GROUND ADAPTER CENTER (8809)

HARNESS
(LOCATED NEAR LEFT FRAME
CHASSIS GROUND ADAPTER (8807) RAIL BY ENGINE REAR AREA)
F F
E
E
D
D
C
C B * MUTUALLY EXCLUSIVE
A
B
CONNECTOR 3551896C1
BODY LOCK 3551897C1 A N11-GB 12 WH 2033816C1 0589390C1
B N37-G 18 WH 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE C* N10-GS 14 WH 2033816C1 0589391C1
A N11-GA 12 WH 2033816C1 0589390C1 C* N10-GR 14 WH 2033816C1 0589391C1
B N10-G 14 WH 2033816C1 0589391C1 D N65-G 16 WH 2033819C1 1652325C1
C N39-GB 16 WH 2033819C1 1652325C1 D* N11-GD 16 WH 2033819C1 1652325C1
D N39-GF 18 WH 2033819C1 1652325C1 D* N112-GD 16 WH 2033819C1 1652325C1
E* N59-GE 18 WH 2033819C1 1652325C1 E N49-G 18 WH 2033819C1 1652325C1
E* N11-GC 14 WH 2033816C1 0589391C1 F* N59-G 12 WH 2033816C1 0589390C1
E* N42-G 16 WH 2033819C1 1652325C1 F* N59A-G 16 WH 2033819C1 1652325C1
E* N10-GB 14 WH 2033816C1 0589391C1
F* N11-GD 12 WH 2033816C1 0589390C1
F* N11-GBB 12 WH 2033816C1 0589390C1 HEATED DRAIN VALVE (9001)
(LOCATED NEAR LEFT SIDE AIR TANKS)
EATON VORAD ANTENNA ASSY (8900)

(LOCATED ON FRONT CROSSMEMBER) B
A
CONNECTOR 1671610C1
1 4 BODY LOCK 1671608C1

A N39A 18 GY 2033819C1 1652325C1
3 B N39-GF 18 WH 2033819C1 1652325C1

2
CONNECTOR 3545577C1
BODY LOCK 3545579C1
LEFT SIDE BOC
HTD DRAIN VALVE(9003)
LOCATED IN CENTER CHASSIS BOC

1 M67A 16 VT 1651969C1
2 M67B 16 VT 1651969C1
B
3 M67C 16 VT 1651969C1
4 M67D 16 VT 1651969C1 A
CONNECTOR 1671610C1
BODY LOCK 1671608C1

A N39-GF 18 WH 2033819C1 1652325C1
B N39A 18 GY 2033819C1 1652325C1
380180 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 10MAY10 AE08056619 99C
451
13.150. CONNECTOR BODY COMPOSITES (9100 / 9101 / 9102A / 9102 / 9103 / 9108 /
9255 / 9260 / 9261 / 9280), P. 100

DIAGRAM 13
NAVISTAR, INC.
LEFT FUEL LEVEL SENSOR (9100)

STORAGE TANK
LEFT FUEL LEVEL SENSOR (LOCATED ON LEFT
STORAGE TANK SIDE FUEL TANK) A
(9100)
CONNECTOR 1661778C1
A (LOCATED ON LEFT
SIDE FUEL TANK)
B CONNECTOR 1661778C1 *MUTUALLY EXCLUSIVE
BODY LOCK 1661874C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A N36B 18 TN 1661875C1 1661872C1
A R36 18 TN 1661875C1 1661872C1 B* N9A 18 GY 1661875C1 1661872C1
B R9D 18 GY 1661875C1 1661872C1 B* N9A 16 GY 1661875C1 1661872C1
RIGHT FUEL LEVEL SENSOR (9101)

FUEL TRANSFER PUMP (9102A / 9102)
DRAW TANK
(XMSN MOUNTED)
(LOCATED ON RIGHT SIDE FUEL TANK)
(LOCATED ON FUEL PUMP - TOP
CONNECTOR 1661778C1 OF BELL HOUSING)
A
B
*MUTUALLY EXCLUSIVE B CONNECTOR 3522068C1
BODY LOCK 1661874C1
A N36A 18 TN 1661875C1 1661872C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B* N9B 18 GY 1661875C1 1661872C1 A N37-G 18 WH 1661875C1 1661872C1
B* N9B 16 GY 1661875C1 1661872C1 B N37D 16 TN 1661875C1 1661872C1
RH-HDD RIGHT FUEL LEVEL SENSOR (9103) FUEL HEATER (9108)

DRAW TANK (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
(LOCATED AT RIGHT SIDE FUEL TANK)
A A
B

A N36A 18 TN 1661875C1 1661872C1
A N19 16 GY 0587577C1 1652325C1
B N9R 18 GY 1661875C1 1661872C1
B N19-G 16 WH 0587577C1 1652325C1
TRANS ECU FEED FUSE (9255)
ECM NEGATIVE (9260)
B
A
BODY LOCK 2033927C1
A N14AZ 10 RD 1661708C1
B N14BB 10 RD 1661708C1
A N14-G 10 WH 2025423C1 2025426C1
B N14BB 10 WH 2025423C1 2025426C1
ECM POSITIVE (9261)
B HYD PUMP
POSITIVE FEED (9280)
CONNECTOR 2031522C1

B A N14KA 10 RD 3515522C1
A N14BB 10 RD 2031531C1 2025427C1
B N14KB 10 RD 3515522C1
B PLUG - - 2025432C1 -
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 452 Connector Body Composites (9100 / 9101 / 9102A / 9102 / 9103 / 9108 / 9255 / 9260 /
9261 / 9280)
452

DIAGRAM 13
NAVISTAR, INC.
FORWARD CHASSIS / CENTER CHASSIS

1 13 (9300)
13 1
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
24 12
12 24
1 M6VDC 18 GY 3559036C1 3509903C1 1 N6VDC 18 GY 3509874C1 3509903C1
2 M9VA 18 GY 3559036C1 3509903C1 2 N9VA 18 GY 3509874C1 3509903C1
3 MA2 18 GY 3559036C1 3509903C1 3 NA2 18 GY 3509874C1 3509903C1
4 MA4 18 GY 3559036C1 3509903C1 4 NA4 18 GY 3509874C1 3509903C1
5 MA5 18 GY 3559036C1 3509903C1 5 NA5 18 GY 3509874C1 3509903C1
6 MA3 18 GY 3559036C1 3509903C1 6 NA3 18 GY 3509874C1 3509903C1
7 MA1 18 GY 3559036C1 3509903C1 7 NA1 18 GY 3509874C1 3509903C1
8 M11-GM 18 GY 3559036C1 3509903C1 8 N11-GM 18 GY 3509874C1 3509903C1
9 N73R 16 LTGN 3559036C1 3509903C1 9 N73R 16 LTBL 3559035C1 3509903C1
10 N73M 16 LTGN 3559036C1 3509903C1 10 N73M 16 LTBL 3559035C1 3509903C1
11 N73AF 16 LTGN 3559036C1 3509903C1 11 N73AF 16 LTBL 3559035C1 3509903C1
12 PLUG - - 3532129C1 - 12 PLUG - - 3532129C1 -
13 PLUG - - 3532129C1 - 13 PLUG - - 3532129C1 -
14 PLUG - - 3532129C1 - 14 PLUG - - 3532129C1 -
15 PLUG - - 3532129C1 - 15 PLUG - - 3532129C1 -
16 PLUG - - 3532129C1 - 16 PLUG - - 3532129C1 -
17 PLUG - - 3532129C1 - 17 PLUG - - 3532129C1 -
18 PLUG - - 3532129C1 - 18 PLUG - - 3532129C1 -
19 PLUG - - 3532129C1 - 19 PLUG - - 3532129C1 -
20 PLUG - - 3532129C1 - 20 PLUG - - 3532129C1 -
21 PLUG - - 3532129C1 - 21 PLUG - - 3532129C1 -
22 PLUG - - 3532129C1 - 22 PLUG - - 3532129C1 -
23 M39B 16 GY 3559037C1 3509903C1 23 N39B 16 GY 3559035C1 3509903C1
24 M39-GB 16 WH 3559037C1 3509903C1 24 N39-GB 16 GY 3559035C1 3509903C1
STOP TAIL AND TURN (9303)

(LOCATED AT REAR END OF LEFT FRAME RAIL)
E CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71 14 OR 2033816C1 0589391C1
D B R56 14 OR 2033816C1 0589391C1
C R57 14 OR 2033816C1 0589391C1
C D R68 14 BN 2033816C1 0589391C1
E R10-G 12 WH 2033816C1 0589391C1
B
CONNECTOR 1661375C2
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

453
9325), P. 102

DIAGRAM 13
NAVISTAR, INC.
MAXI FUSE (9310) MAXI-FUSE HYD PUMP#1 (9311)

(LOCATED NEAR EXTERIOR DASH NEAR DCM) (LOCATED NEAR EXTERIOR DASH
NEAR DCM)
A
A
CONNECTOR 3525613C1
B # N/ POWER PARK
B * W/ CLEAN POWER
CONNECTOR 3525613C1
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
A N14H 8 RD 3525614C1 3515525C1
A N90A 10 RD 3525614C1 3515525C1
A N90J 10 RD 3515526C1 3515525C1
B# N90A 12 LTBL 3614762C1 2644000R1
B N90 12 GY 3614762C1 2644000R1
B* N90B 12 GY 3614762C1 3541256C1
LEFT MODESTY TURN LAMP (9315) RIGHT MODESTY TURN LAMP (9316)
(LOCATED BEHIND LEFT (LOCATED BEHIND RIGHT
MODESTY TURN LAMP) MODESTY TURN LAMP)
C
C
B
CONNECTOR 0587570C91 B CONNECTOR 0587570C91
A
A
A PLUG - - 0587579C1 - A PLUG - - 0587579C1 -
B N56J 16 OR 0587575C1 1652325C1 B N57J 16 OR 0587575C1 1652325C1
C N10-GC 16 WH 0587575C1 1652325C1 C N10-GD 16 WH 0587575C1 1652325C1
BACK-UP ALARM
(9323)(LOCATED IN TAIL LIGHT TAIL/STOP LIGHT (9324)
JUMPER HARNESS) LOCATED AT REAR LEFT TAIL LIGHT
C
B B
CONNECTOR 2033819C1
A
A

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A S70C 16 OR 0587570C91 1652325C1
A S71E 16 OR 2033819C1 1652325C1 B S68J 16 BN 0587570C91 1652325C1
B S11-GE 12 WH 2033816C1 0589390C1 C S11-GG 12 WH 0587570C91 0589390C1
TURN LIGHT
(9325)(LOCATED AT REAR BUMPER LEFT TURN)
CONNECTOR 3522068C1
BODY LOCK 1661874C1

A S57B 16 OR 1661875C1 1661872C1
B B S11-GF 16 WH 1661875C1 1661872C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

454
9339 / 9334 / 9339 / 9340 / 9501 / 9502 / 9503), P. 103

DIAGRAM 13
NAVISTAR, INC.
LICENSE PLATE LIGHT (9327)

LICENSE PLATE LIGHT (9326) LOCATED AT REAR LICENCE PLATE
LOCATE AT REAR LICENCE PLATE
1
1
2
CONNECTOR 2206588C1
2
CONNECTOR 2206588C1
1 S68E 16 BN 3522190C1 3522194C1
1 S68D 16 BN 3522190C1 3522194C1
2 S11-GDB 16 WH 3522190C1 3522194C1
2 S11-GDA 16 WH 3522190C1 3522194C1
TURN LIGHT
(9329)(LOCATED AT REAR BUMPER
TAIL / STOP LIGHT RIGHT TURN LIGHT)
(9328)(LOCATED AT LEFT TAIL
/STOP LIGHT)
BODY LOCK 1661874C1
C
B
B
A
A S57B 16 OR 1661875C1 1661872C1
A S70E 16 OR 0587575C1 1652325C1 B S11-GF 16 WH 1661875C1 1661872C1
B S68L 16 BN 0587575C1 1652325C1
C S11-GN 12 WH 1673747C1 0589390C1 BACK UP LIGHT
(9334)
B
REAR MARKER (9339)
(LOCATED AT REAR BUMPER LEFT MARKER LIGHT)
CONNECTOR 1671610C1
CONNECTOR 3522068C1
A
BODY LOCK 1661874C1
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A S71C 16 OR 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B S11-GL 12 WH 2033816C1 0589390C1
A S68H 16 BN 1661875C1 1661872C1

B S11-GT 16 WH 1661875C1 1661872C1 LEFT REAR WHEEL SPEED SENSOR (9501)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
REAR MARKER
(9340)(LOCATED AT REAR BUMPER CONNECTOR 1684261C1
LEFT MARKER LIGHT) BODY LOCK 1684263C1
2 1
A
BODY LOCK 1661874C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1 R94A 16 GY 1680205C1
A S64A 18 YL 2033819C1 1652325C1 1% R94G 16 GY 1680205C1
B S11-GR 12 WH 2033816C1 0589390C1 2 R94B 16 OR 1680205C1
2% R94H 16 OR 1680205C1
LEFT MODULATOR (9502)

(LOCATED ON LEFT FRAME RAIL RIGHT REAR WHEEL SPEED SENSOR (9503)
BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
CONNECTOR 1684261C1
CONNECTOR 1686834C1
% W/ BENDIX AIR ABS 6S / 6M
C
% W/ BENDIX AIR ABS 6S / 6M
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1 R94C 16 DKBL 1680205C1
A R94E 16 BK 2033819C1 1652325C1 2 1 1% R94J 16 DKBL 1680205C1
A% R94F 16 BK 2033819C1 1652325C1 2 R94D 16 YL 1680205C1
B R94F 16 RD 2033819C1 1652325C1 2% R94K 16 YL 1680205C1
B% R94E 16 RD 2033819C1 1652325C1

C R94H 16 BN 2033819C1 1652325C1
C% R94D 16 BN 2033819C1 1652325C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 455 Connector Body Composites (9326 / 9327 / 9328 / 9329 / 9328 / 9329 / 9339 / 9334 / 9339
/ 9340 / 9501 / 9502 / 9503)
455
13.154. CONNECTOR BODY COMPOSITES (9504 / 9505 / 9506 / 9510 / 9510A / 9510B /
9510F / 9510M), P. 104

DIAGRAM 13
NAVISTAR, INC.
RIGHT MODULATOR (9504)

(LOCATED ON RIGHT FRAME CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A RAIL BY REAR AXLE) A R94J 16 PL 2033819C1 1652325C1
A% R94C 16 PL 2033819C1 1652325C1
CONNECTOR 1686834C1
B BODY LOCK 1664408C1 B R94K 16 LTGN 2033819C1 1652325C1
B% R94A 16 LTGN 2033819C1 1652325C1
C % W/ BENDIX C R94L 16 LTBL 2033819C1 1652325C1
AIR ABS 6S/6M C% R94B 16 LTBL 2033819C1 1652325C1
RIGHT REAR WHEEL SPEED SENSOR

(9505)

1 R94P 18 BK 3509874C1 3532128C1
2 R94R 18 BN 3509874C1 3509903C1
SUPPLY VALVE (9506) PUMP MOTOR#1 (9510)

(LOCATED NEAR LEFT FRAME (LOCATED NEAR LEFT
RAIL IN FRONT OF REAR AXLE) FRAME RAIL BEHIND THE CAB)
1
# N/ POWER PARK
2 * W/ CLEAN POWER
2
CONNECTOR 3578644C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1 N90A-G 12 WH 3573654C1 3573655C1
1 N44B 18 GY 3509874C1 3532128C1 2# N90A 12 LTBL 3573654C1 3615148C1
2 N90E-G 18 WH 3509874C1 3509903C1 2* N90B 12 GY 3573654C1 3615148C1
REAR RSP TRANSDUCER (9510B)

RSP TRANSDUCER (9510A) (LOCATED ON REAR SUSPENSION
(LOCATED ON REAR SUSPENSION AIR BAG-LEFT SIDE)
AIR BAG-RIGHT SIDE)
B B
A A

A R94SZC 16 GY 1951943C1
A R94SZC 16 GY 1951943C1
B R94SVC 16 GY 1951943C1
B R94SVC 16 GY 1951943C1
C R94SH 16 GY 1951943C1
C R94SH 16 GY 1951943C1
RSP TRANSDUCER (9510F) RSP TRANSDUCER (9510M)

(LOCATED ON LEFT FRAME RAIL BEHIND CAB) (LOCATED ON LEFT FRAME RAIL BEHIND CAB)
CONNECTOR 1667741C1
A C BODY LOCK 1667771C1
CONNECTOR 1667740C1
B B
BODY LOCK 1667771C1
C A
A N94SZC 16 GY 1667742C1 1661872C1 A R94SZC 16 GY 1661875C1 1661872C1
B N94SVC 16 GY 1667742C1 1661872C1 B R94SVC 16 GY 1661875C1 1661872C1
C N94SH 16 GY 1667742C1 1661872C1 C R94SH 16 GY 1661875C1 1661872C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

456

DIAGRAM 13
NAVISTAR, INC.
FULL POWER CONNECTOR (9511)

(LOCATED NEAR LEFT FRAME RAIL BEHIND THE CAB)

1* N90C 18 GY 3573652C1 3573653C1
1* N90E 18 GY 3573652C1 3573653C1
2 PLUG - - 3577744C1 -
26 3 N90F 18 GY 3573652C1 3573653C1

4 N44B 18 GY 3573652C1 3573653C1
31 15 5 N44C 18 GY 3573652C1 3573653C1
6 N90K 18 GY 3573652C1 3573653C1
7 N44D 18 GY 3573652C1 3573653C1
8 PLUG - - 3577744C1 -
9 N90H 18 GY 3573652C1 3573653C1
10 N90B 18 GY 3573652C1 3573653C1
11 N44A 18 GY 3573652C1 3573653C1
12 PLUG - - 3577744C1 -
13 PLUG - - 3577744C1 -
14 N5C(+) 18 YL 3573652C1 3573653C1
15 N5C(-) 18 GN 3573652C1 3573653C1
16 N90 12 GY 3573654C1 3615148C1
17 N94L 12 GY 3573654C1 3573655C1
18 N90-G 12 WH 3573654C1 3573655C1
16 1 19 N94-GB 12 WH 3573654C1 3573655C1
20 PLUG - - 3573652C1 -
21 PLUG - - 3577744C1 -
22 N94N(+) 18 GY 3573652C1 3573653C1
CONNECTOR 3573648C2 23 N94M(-) 18 GY 3573652C1 3573653C1
BODY LOCK 1 3573650C1
24 N94L(-) 18 GY 3573652C1 3573653C1
BODY LOCK 2 3573651C1
25 N94R(-) 18 GY 3573652C1 3573653C1
26 N3C(-) 18 GY 3573652C1 3573653C1
27 N94N(-) 18 GY 3573652C1 3573653C1
28 N94M(+) 18 GY 3573652C1 3573653C1
29 N94L(+) 18 GY 3573652C1 3573653C1
30 N94R(+) 18 GY 3573652C1 3573653C1
31 N3C(+) 18 DKBL 3573652C1 3573653C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

457
13.156. CONNECTOR BODY COMPOSITES (9512 / 9513 / 9514 / 9516 / 9516A / 9517 /
9517A), P. 106

NAVISTAR, INC.
BENDIX TTC (9512) TRAILER MODULATOR (9513)
B
1 2
C
CONNECTOR 1686834C1

A N94SM 16 GY 2033819C1 1652325C1
1 N94SJ 16 GY 3679224C1
B N94SN 16 GY 2033819C1 1652325C1
2 N94SK 16 GY 3679224C1
C N94SL 16 GY 2033819C1 1652325C1
BENDIX YAW SENSOR (9514)


1 N94SAB 18 GY 3601686C1 3601687C1
1 4
2 N94SCB 18 GY 3601686C1 3601687C1
3 2 3 N94SBB 18 GY 3601686C1 3601687C1
4 N94SDB 18 GY 3601686C1 3601687C1
CONNECTOR 3601685C1
WABCO LEFT REAR WHEEL SPEED SENSOR (9516) WABCO LEFT REAR WHEEL SPEED SENSOR (9516A)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2
CONNECTOR 6111844C1
CONNECTOR 3519878C1 COVER 6111845C1

1 R94WL 18 GY 6111842C1 6111843C1
1 R94WL 18 BK ASSY
2 R94WM 18 GY 6111842C1 6111843C1
2 R94WM 18 BN ASSY
WABCO RIGHT REAR WHEEL SPEED SENSOR (9517) WABCO RIGHT REAR WHEEL SPEED SENSOR (9517A)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

COVER 6111845C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL
1 R94WS 18 BK ASSY 1 R94WS 18 GY 6111842C1 6111843C1
2 R94WT 18 BN ASSY 2 R94WT 18 GY 6111842C1 6111843C1
U000K64 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 ADDED R/D 9516, 9516A,E 92346U
9517 AND 9517A. 59974G 15SEP06 AE08056619 106
Figure 458 Connector Body Composites (9512 / 9513 / 9514 / 9516 / 9516A / 9517 / 9517A)
458
13.157. CONNECTOR BODY COMPOSITES (9518 / 9518A / 9519 / 9519A / 9520 / 9521 /
9522 / 9523 / 9524), P. 107

NAVISTAR, INC.
WABCO LEFT REAR AIR ABS WABCO LEFT REAR AIR ABS
MODULATOR (9518)(LOCATED ON MODULATOR (9518A)(LOCATED ON
LEFT FRAME RAIL BY REAR AXLE) 1 RIGHT FRAME RAIL BY REAR AXLE)
1 3 2
3 2
CONNECTOR 3919376C1
CONNECTOR 3554538C1
1 R94WN 18 BL ASSY 1 R94WNM 14 GY 3679224C1 3601687C1
2 R94G7 18 GN ASSY 2 R94G7M 14 GY 3679224C1 3601687C1
3 R94WR 18 BN ASSY 3 R94WRM 14 GY 3679224C1 3601687C1
WABCO LEFT REAR AIR ABS WABCO RIGHT REAR AIR ABS
MODULATOR (9519)(LOCATED ON 1 MODULATOR (9519A)(LOCATED ON
LEFT FRAME RAIL BY REAR AXLE) RIGHT FRAME RAIL BY REAR AXLE)
1
3 2
3 2
1 R94WU 18 BL ASSY 1 R94WUM 14 GY 3679224C1 3601687C1
2 R94G6 18 GN ASSY 2 R94G6M 14 GY 3679224C1 3601687C1
3 R94WW 18 BN ASSY 3 R94WRM 14 GY 3679224C1 3601687C1
LEFT MODULATOR FRONT REAR AXLE(9520) LEFT WHEEL SS FRONT REAR AXLE
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE) (9521)(LOCATED ON LEFT FRAME
RAIL BY REAR AXLE)
A
CONNECTOR 1686834C1
B BODY LOCK 1664408C1 2 1 CONNECTOR 1684261C1
A R94S 16 BK 2033819C1 1652325C1
B R94T 16 RD 2033819C1 1652325C1
1 R94M 16 GY 1680205C1
C R94U 16 BN 2033819C1 1652325C1
2 R94N 16 OR 1680205C1
RIGHT MODULATOR FRONT REAR AXLE(9522) RIGHT WHEEL SS FRONT

(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE) REAR AXLE(9523)
(LOCATED ON RIGHT FRAME
A
RAIL BY REAR AXLE)
B
CONNECTOR 1686834C1
2 1
CONNECTOR 1684261C1
BODY LOCK 16842631C1
A R94V 16 PL 2033819C1 1652325C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B R94W 16 LTGN 2033819C1 1652325C1 1 R94P 16 DKBL 1680205C1
C R94X 16 LTBL 2033819C1 1652325C1 2 R94R 16 YL 1680205C1
ABS 6S / 6M (9524) CAV CIRCUIT GAUGE COLOR TERMINAL

(LOCATED ON LEFT FRAME RAIL BEHIND CAB) 1 R94G 16 GY 3574288C1
3 2 2 R94F 16 BK 3574285C1
3 R94C 16 PL 3574285C1
4 R94J 16 DKBL 3574288C1
5 R94E 16 RD 3574285C1
4 1 6 R94A 16 LTGN 3574285C1
7 R94D 16 BN 3574285C1
12 9 8 R94B 16 LTBL 3574285C1
9 R94H 16 OR 3574288C1
10 PLUG - - 0453133C1
BODY LOCK 3576263C1 11 PLUG - - 0453133C1
12 R94K 16 YL 3574288C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

0610 22NOV13 ADDED R/D 9518A,9519A.E 92346U
REMOVED R/D 9516,9517. 59974G 15SEP06 AE08056619 107
Figure 459 Connector Body Composites (9518 / 9518A / 9519 / 9519A / 9520 / 9521 / 9522 / 9523 / 9524)
459

DIAGRAM 13
NAVISTAR, INC.
ABS RSP CONN 2 3

3 2
(9524)
(CENTER CHASSIS /
1 4
4 1 FORWARD CHASSIS)
12 9
(LOCATED ON DASH PANEL 9 12
LEFT SIDE UPPER)
11 10 10 11

1 N94SAB 18 GY 3574289C1 1 M94SAB 16 GY 3549416C1
2 N94SCB 18 GY 2003343C1 2 M94SCB 16 GY 3549417C1
3 N94SBB 18 GY 2003343C1 3 M94SBB 16 GY 3549417C1
4 N94SDB 18 GY 3574289C1 4 M94SDB 16 GY 3549416C1
5 N94SJ 16 GY 3574285C1 5 M94SJ 16 GY 3549417C1
6 N94SK 16 GY 3574285C1 6 M94SK 16 GY 3549417C1
7 N94SM 16 GY 3574285C1 7 M94SM 16 GY 3549417C1
8 N94SN 16 GY 3574285C1 8 M94SN 16 GY 3549417C1
9 N94SL 16 GY 3574288C1 9 M94SL 16 GY 3549416C1
10 N94SZC 16 GY 3574285C1 10 M94SZC 16 GY 3549417C1
11 N94SVC 16 GY 3574285C1 11 M94SVC 16 GY 3549417C1
12 N94SH 16 GY 3574288C1 12 M94SH 16 GY 3549416C1
J1939 TERMINATING RESISTOR (9530)

(LOCATED ON LEFT FRAME RAIL UNDER CAB)
C
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A N5B(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
CONNECTOR 1667741C1 C N5B(-) 18 GN 1661875C1 3568570C1

BODY LOCK 1667771C1
IP/CENTER CHASSIS
INTERCONNECT (9551 / 9552) 7 6
6 7
(LOCATED ON FRONT
CENTER DASH PANEL)
1 12 12 1

1 A94BA 16 GY 1680206C1 1 N94BA 16 GY 1680205C1
2 A94BB 16 GY 1680206C1 2 N94BB 16 GY 1680205C1
3 A94BC 16 GY 1680206C1 3 N94BC 16 GY 1680205C1
4 A94BD 16 GY 1680206C1 4 N94BD 16 GY 1680205C1
5 A94BE 16 GY 1680206C1 5 N94BE 16 GY 1680205C1
6 A94BF 16 GY 1680206C1 6 N94BF 16 GY 1680205C1
7 A94BH 16 GY 1680206C1 7 N94BH 16 GY 1680205C1
8 A94BJ 16 GY 1680206C1 8 N94BJ 16 GY 1680205C1
9 A94BK 16 GY 1680206C1 9 N94BK 16 GY 1680205C1
10 A94BL 16 GY 1680206C1 10 N94BL 16 GY 1680205C1
11 A94BM 16 GY 1680206C1 11 N94BM 16 GY 1680205C1
12 A94BN 16 GY 1680206C1 12 N94BN 16 GY 1680205C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

CNA1 22NOV10 ADDED RD 9551,9552, E 70658Y
460
13.159. CONNECTOR BODY COMPOSITES (9715 / 9715F1 / 9716 / 9716M1), P. 109

DIAGRAM 13
NAVISTAR, INC.
TRAILER SOCKET#1 (9715 / 9715F1)

C
A
B B
A C

* W/ TRAILER SOCKET * W/ TRAILER SOCKET

# W/ BODY BUILDER & TRAILER SOCKET # W/ BODY BUILDER & TRAILER SOCKET

A* N70F 10 RD 1667737C1 1667735C1
A* R70A 10 RD 2025425C1 1667735C1
A# N70T 10 RD 1667737C1 3509903C1
A# R70 10 RD 2025425C1 1667735C1
B* N68F 10 BN 1667737C1 1667735C1
B* R68A 10 BN 2025425C1 1667735C1
B# N68T 10 BN 1667737C1 N/A
B# R68 10 BN 2025425C1 1667735C1
C* N94F 10 GY 1667737C1 1667735C1
C* R94A 10 DKBL 2025425C1 1667735C1
C# N94T 10 GY 1667737C1 3573653C1
C# R94 10 GY 2025425C1 1667735C1
C N72V 10 DKBL 1667737C1 3573653C1
TRAILER SOCKET#2 (9716 / 9716M1)

C
A
B
B
A
C
CONNECTOR 1667733C1
BODY LOCK 1667734C1
* W/ TRAILER SOCKET
* W/ TRAILER SOCKET # W/ BODY BUILDER & TRAILER SOCKET
# W/ BODY BUILDER & TRAILER SOCKET
CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N54F 10 BN 2025425C1 1667735C1 A* R58A 10 BK 1667737C1 1667735C1
A# N54T 10 BN 2025425C1 1667735C1 A# R58 10 BN 1667737C1 1667735C1
B* N56F 10 YL 2025425C1 1667735C1 B* R56A 10 YL 1667737C1 1667735C1
B# N56T 10 YL 2025425C1 1667735C1 B# R56 10 YL 1667737C1 1667735C1
C* N57F 10 LTGN 2025425C1 1667735C1 C* R57A 10 LTGN 1667737C1 1667735C1
C# N57T 10 LTGN 2025425C1 N/A C# R57 10 LTGN 1667737C1 1667735C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 461 Connector Body Composites (9715 / 9715F1 / 9716 / 9716M1)
461
13.160. CONNECTOR BODY COMPOSITES (9718 / 9719M / 9720 / 9726 / 9727 / 9729),
P. 110

DIAGRAM 13
NAVISTAR, INC.
WORK LIGHT - BOC (9718)

(LOCATED ON LEFT FRAME RAIL AT BACK OF DAYCAB)
A
B A N65 16 OR 1661875C1 1661872C1
B N65-G 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
BLACKOUT TRUCK
TRAILER LIGHTING (9719M) BLACKOUT LIGHTING (9720)
(LOCATED AT MAIN (LOCATED AT REAR END OF
E CHASSIS TO REAR CHASSIS INTERCONNECT) A LEFT FRAME RAIL)
C
B
D B
A
CONNECTOR 1673751C1 C

BODY LOCK 1664408C1
A R54H 12 BN 1673748C1 0589390C1
B R54L 12 TN 1673748C1 0589390C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
C R70L 12 RD 1673748C1 0589390C1 A R70 18 OR 2033819C1 1652325C1
D R70H 12 OR 1673748C1 0589390C1 B R68 18 BN 2033819C1 1652325C1
E PLUG - - 0587579C1 - C PLUG - - 0587579C1 -
12V TRAILER SOCKET 2

(9726)
B
C A R58 14 BK 1667736C1 1671603C1
B R56 16 YL 1667736C1 1664232C1
C R57 16 LTGN 1667736C1 1664232C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
12V TRAILER INTERCONNECT

12V TRAILER SOCKET 1 (9729)
(9727) (LOCATED AT REAR END OF LEFT FRAME RAIL)
C
C D B CONNECTOR 2039312C91
BODY LOCK 2039342C1
CONNECTOR 1667733C1 A
B BODY LOCK 1667734C1 E G
F

A R68 14 BN 2033912C1 0589391C1
B R56 16 YL 2033911C1 1652325C1
C R57 16 LTGN 2033911C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE D R58 14 BK 2033912C1 0589391C1

A R71 16 OR 1667738C1 1664232C1 E R71 16 OR 2033911C1 1652325C1
B R68 14 BN 1667738C1 1671603C1 F R12 14 LTBL 2033912C1 0589391C1
C R12 14 LTBL 1667738C1 1671603C1 G R11-GA 10 WH 1687848C1 0589390C1
U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 462 Connector Body Composites (9718 / 9719M / 9720 / 9726 / 9727 / 9729)
462
13.161. CONNECTOR BODY COMPOSITES (9736 / 9737 / 9738 / 9739 / 9740 / 9740A
/ 9740B / 9740C), P. 111

DIAGRAM 13
NAVISTAR, INC.
AIR SOLENOID 4 PACK (9736)

E (LOCATED INSIDE LEFT FRAME
RAIL UNDER CAB)
C
CONNECTOR 1661375C2
BODY LOCK 1661376C1
B
A N59A-G 14 WH 2033816C1 0589391C1 A N59B 18 GY 1661875C1 1661872C1
B N59B 18 GY 2033819C1 1652325C1 B N59A-G 16 WH 1661875C1 1661872C1
C N59C 18 GY 2033819C1 1652325C1
D N59D 18 GY 2033819C1 1652325C1
E N59E 18 GY 2033819C1 1652325C1
HYBRID APG (9738) HYBRID APG ENABLE RELAY (9739)

5
4
86 30
CONNECTOR 3693141C1
2 1
BODY LOCK 3534766C1
4 3 5
87 87A 85
8 1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N92AE 18 TN 1680205C1 1 N92AB 18 TN 2039343C1 3517771C1
2 N92AF 18 TN 1680205C1 2 N92AA 18 TN 2039343C1 3517771C1
3 N92AG 18 TN 1680205C1 3 PLUG - - - -
4 N98K(+) 18 YL 1680205C1 4 N92AC 18 TN 2039343C1 3517771C1
5 N98K(-) 18 GN 1680205C1 5 N92AD-G 18 WH 2039343C1 3517771C1
6 N10-GL 18 WH 1680205C1
7 N10-GM 18 WH 1680205C1
8 N10-GN 18 WH 1680205C1
AIR SOLENOID 4-PACK (9740 / 9740A / CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
9740B / 9740C)
A* N59F-G 14 WH 2033816C1 0589391C1
A* N59L-G 14 WH 2033816C1 0589391C1
A* N59R-G 14 WH 2033816C1 0589391C1
A* N59R-G 18 WH 2033819C1 1652325C1
E A* N59X-G 14 WH 2033816C1 0589391C1
B* N59M 18 GY 2033819C1 1652325C1
* MUTUALLY EXCLUSIVE D B* N59S 18 GY 2033819C1 1652325C1
B* N59G 18 GY 2033819C1 1652325C1
C C* N59N 18 GY 2033819C1 1652325C1
C* N59T 18 GY 2033819C1 1652325C1
B
C* N59H 18 GY 2033819C1 1652325C1
D* N59P 18 GY 2033819C1 1652325C1
A
D* N59V 18 GY 2033819C1 1652325C1
D* N59J 18 GY 2033819C1 1652325C1
E* N59Q 18 GY 2033819C1 1652325C1
CONNECTOR 1661375C2 E* N59W 18 GY 2033819C1 1652325C1
BODY LOCK 1661376C1 E* N59K 18 GY 2033819C1 1652325C1
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 463 Connector Body Composites (9736 / 9737 / 9738 / 9739 / 9740 / 9740A / 9740B / 9740C)
463
13.162. CONNECTOR BODY COMPOSITES (9740 / 9740B / 9740C / 9745 / 9746 / 9747 /
9748), P. 112

CHAPTER 13
NAVISTAR, INC.
SOLENOID 4-PACK
(9740B)(LOCATED NEAR SOLINOID PAN)
ALTERNATOR FIELD (9740)
(LOCATED NEAR BATTERY BOX)
B E
A CONNECTOR 1671610C1 D
C
BODY LOCK 1661376C1
B
A
A K1(+) 14 LTBL 2033816C1 0589390C1
B K1(-) 14 LTBL 2033816C1 0589390C1
SOLENOID 4-PACK A N59R-G 18 WH 2033819C1 1652325C1

(9740)(LOCATED NEAR B* N59S 18 GY 2033819C1 1652325C1
E SOLINOID PAN) B* N59M 18 GY 2033819C1 1652325C1
D
C* N59N 18 GY 2033819C1 1652325C1
C
C* N59T 18 GY 2033819C1 1652325C1
BODY LOCK 1661376C1 D* N59V 18 GY 2033819C1 1652325C1
A
D* N59P 18 GY 2033819C1 1652325C1
E* N59Q 18 GY 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE E* N59W 18 GY 2033819C1 1652325C1
A N59F-G 14 WH 2033816C1 0589391C1
SS / RH WASHER PUMP (9745)
B N59G 18 GY 2033819C1 1652325C1 (LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)
C N59H 18 GY 2033819C1 1652325C1
D N59J 18 GY 2033819C1 1652325C1
E N59K 18 GY 2033819C1 1652325C1 1 2 CONNECTOR 3536864C1
SOLENOID 4-PACK
(9740C)(LOCATED NEAR
SOLINOID PAN) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
E 1 N87MB 16 GY 3561584C1 1667735C1
D 2 N87DB 18 GY 3561584C1 1671603C1
C
CONNECTOR 1661375C2
B BODY LOCK 1661376C1 SS WASHER LEVEL SENSOR (9746)
A
(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)
A N59X-G 14 WH 2033816C1 0589391C1 1
B N59G 18 GY 2033819C1 1652325C1
C N59H 18 GY 2033819C1 1652325C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
D N59J 18 GY 2033819C1 1652325C1 1 N87EA 18 GY 3554322C1 1652325C1
E N59K 18 GY 2033819C1 1652325C1 2 N87H 18 GY 3554322C1 3554318C1
RIGHT UNDER CAB WASHER PUMP (9747) RIGHT UNDER CAB LEVEL SENSOR (9748)
(LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE) (LOCATED AT WASHER PUMP UNDER CAB RIGHT SIDE)
1 2
2
1
1 N87MB 18 GY 3561584C1 1667735C1 1 N87EA 18 GY 3554322C1 1652325C1
2 N87DB 18 GY 3561584C1 1667735C1 2 N87HA 18 GY 3554322C1 3554318C1
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 464 Connector Body Composites (9740 / 9740B / 9740C / 9745 / 9746 / 9747 / 9748)
464
13.163. CONNECTOR BODY COMPOSITES (9751 / 9752 / 9753 / 9753A / 9754), P. 113

DIAGRAM 13
NAVISTAR, INC.

1 N98H(+) 18 YL 1680205C1
2 N98H(-) 18 GN 1680205C1
PEC CONN (9751) 3 N92DE 18 TN 1680205C1
4 N92DC 18 TN 1680205C1
5 N92PJ 18 TN 1680205C1
6 N92PA 18 TN 1680205C1
19 9 7 N92PE 18 TN 1680205C1
8
7 2 8 PLUG - - 0453133C1
18 10
9 N92PC 18 TN 1680205C1
17 6 1 3 11
10 PLUG - - 0453133C1
16 5 4
12 11 N92PF 18 TN 1680205C1
14 12 N92HJ 12 TN 3557534C1
15 13
13 N92PD 18 TN 1680205C1
14* N11-GHE 12 WH 3557534C1
14@ N11-GHG 12 WH 3557534C1
15 N92PG 18 TN 1680205C1
CONNECTOR 3665410C1 16 PLUG - - 0453133C1
17 N92PB 18 TN 1680205C1
18 PLUG - - 0453133C1
19 N92PH 18 TN 1680205C1
* W/ PTO
@ N/ PTO
DC-DC CONV (9752) RESOLVER (9753)
1 4
CONNECTOR 3545577C1 6 5
BODY LOCK 3545579C1
2 1 BODY LOCK 3665586C1
2 3
CAV CIRCUIT GAUGE COLOR TERMINAL 1 N92RA 18 TN 3665563C1 3665564C1
1 N92DB 18 TN 1651969C1 2 N92RB 18 TN 3665563C1 3665564C1
2 PLUG - - 0453133C1 3 N92RC 18 TN 3665563C1 3665564C1
3 N92DA 18 TN 1651969C1 4 N92RD 18 TN 3665563C1 3665564C1
4 N11-GHF 18 WH 1651969C1 5 N92RE 18 TN 3665563C1 3665564C1
6 N92RF 18 TN 3665563C1 3665564C1
FRONT AXLE ENGAGEMENT SENSOR (9754)

TEMPERATURE SENSOR (9753A) (LOCATED AT TRANSFER CASE)
BODY LOCK 3665585C1 A CONNECTOR 0587567C91
1
B

1 N92TA 18 TN 3665563C1 3665564C1
A N42 16 GY 0587577C1 1652325C1
2 N92TB 18 TN 3665563C1 3665564C1
B N42-G 18 WH 0587578C1 1652325C1
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 465 Connector Body Composites (9751 / 9752 / 9753 / 9753A / 9754)
465

DIAGRAM 13
NAVISTAR, INC.
COOLANT PUMP (9758)

1 PLUG - - 0453133C1
1 4 2 N11-GHK 12 WH 3557534C1
3 N92HT 12 TN 3557534C1
2 3 4 N92HS 12 TN 3557534C1
CONNECTOR 3601743C1
BODY LOCK 3557539C1
BUS TERMINATOR RESISTOR (9759)

C A N98A(+) 18 YL 1661875C1 3568570C1
B B PLUG - - 2025431C1 -
C N98A(-) 18 GN 1661875C1 3568570C1
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
HEAT EXCHANGER (9760)

B
A N92HH 14 TN 2033816C1 0589391C1
B N11-GHJ 12 WH 2033816C1 0589391C1
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1
300357 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

466

DIAGRAM 13
NAVISTAR, INC.

MV INVERTER CONN (9761) 16 N92PA 18 TN 3665040C1
17 PLUG - - 3665041C1
18 PLUG - - 3665041C1
19 PLUG - - 3665041C1
20 PLUG - - 3665041C1
21 PLUG - - 3665041C1
43 56
22 PLUG - - 3665041C1
23 PLUG - - 3665041C1
29 42 24 PLUG - - 3665041C1
25 PLUG - - 3665041C1
15 28
26 PLUG - - 3665041C1
27 N98(-) 18 GN 3665040C1
1 14
28 N98H(-) 18 GN 3665040C1
29 N92PB 18 TN 3665040C1
30 N92PC 18 TN 3665040C1
31 N92PD 18 TN 3665040C1
CONNECTOR 3665039C1
32 PLUG - - 3665041C1
BODY LOCK 3665043C1
33 PLUG - - 3665041C1
34 N92PE 18 TN 3665040C1
35 N92PF 18 TN 3665040C1
36 N92PG 18 TN 3665040C1
37 N92PH 18 TN 3665040C1
38 N92TB 18 TN 3665040C1
CAV CIRCUIT GAUGE COLOR TERMINAL 39 PLUG - - 3665041C1
1 N11-GHB 18 WH 3665040C1 40 PLUG - - 3665041C1
2 N11-GHC 18 WH 3665040C1 41 PLUG - - 3665041C1
3 PLUG - - 3665041C1 42 PLUG - - 3665041C1
4 PLUG - - 3665041C1 43 N92PJ 18 TN 3665040C1
5 PLUG - - 3665041C1 45 PLUG - - 3665041C1
6 PLUG - - 3665041C1 46 PLUG - - 3665041C1
7 PLUG - - 3665041C1 47 N11-GHA 18 WH 3665040C1
8 PLUG - - 3665041C1 48 N92RZ 18 TN 3665040C1
9 PLUG - - 3665041C1 49 N92RZ 18 TN 3665040C1
10 PLUG - - 3665041C1 50 N92TA 18 TN 3665040C1
11 PLUG - - 3665041C1 51 N92RD 18 TN 3665040C1
12 PLUG - - 3665041C1 52 N92RB 18 TN 3665040C1
13 N98(+) 18 YL 3665040C1 53 N92RA 18 TN 3665040C1
14 N98H(+) 18 YL 3665040C1 54 N92RC 18 TN 3665040C1
15 N92DF 18 TN 3665040C1 55 N92RE 18 TN 3665040C1
56 N92RF 18 TN 3665040C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

467
13.166. CONNECTOR BODY COMPOSITES (9761F / 9762 / 9763 / 9764 / 9765 / 9766),
P. 116

DIAGRAM 13
NAVISTAR, INC.
LIFT AXLE (9761F)

(LOCATED AT LIFT AXLE BEHIND CAB)
D
E C
A
B
B
C A
D E
CONNECTOR 3522252C1
CONNECTOR 3522251C1
BODY LOCK 3522253C1
BODY LOCK 3522253C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
A* N59ED 18 GY 1667742C1 1661872C1 A* T59MA 18 BK 1661875C1 1661872C1
A* N59EC 18 GY 1667742C1 1661872C1 A* T59MB 18 BK 1661875C1 1661872C1
A* N59EF 18 GY 1667742C1 1661872C1 B T59NB 18 BK 1661875C1 1661872C1
B* N59ED 18 GY 1667742C1 1661872C1 C T59PB 18 BK 1661875C1 1661872C1
B* N59EF 18 GY 1667742C1 1661872C1 D PLUG - - 2025431C1 -
C N59ED 18 GY 1667742C1 1661872C1 E T71N 18 BK 1661875C1 1661872C1
D N59-ED 18 GY 1667742C1 1661872C1
E N71N 16 OR 1667742C1 1661872C1 * MUTUALLY EXCLUSIVE
FIRST PUSHER LIFT AXLE SOLENOID (9762)

(LOCATED AT PUSHER AXLE NEAR REAR AXLE)
A A N59EF 18 GY 1661875C1 1661872C1

B* N59-GC 18 WH 1661875C1 1661872C1
B B* N59-GA 18 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
SECOND PUSHER LIFT AXLE SOLENOID (9763)

(LOCATED AT SECOND PUSHER THIRD PUSHER AXLE (9764)
AXLE BETWEEN CAB AND REAR)
CONNECTOR 1661778C1 A CONNECTOR 1661778C1

A BODY LOCK 1661874C1 BODY LOCK 1661874C1
B
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59EC 18 GY 1661875C1 1661872C1 A N59ED 18 GY 1661875C1 1661872C1
B* N59-GB 18 WH 1661875C1 1661872C1 B N59-GD 18 WH 1661875C1 1661872C1
B* N59-GB 18 WH 1661875C1 0589390C1
FOURTH PUSHER AXLE (9765) WORK LIGHT (9766)

(LOCATED ON LEFT FRAME
RAIL BEHIND CAB)
A A
CONNECTOR 1661778C1
B BODY LOCK 1661874C1 B CONNECTOR 1661778C1
BODY LOCK 1661874C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A N59EB 18 GY 1661875C1 1661872C1
A N65 16 OR 1661875C1 1661872C1
B N59-GE 18 WH 1661875C1 1661872C1
B N65-G 16 WH 1661875C1 1661872C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 468 Connector Body Composites (9761F / 9762 / 9763 / 9764 / 9765 / 9766)
468
13.167. CONNECTOR BODY COMPOSITES (9775F / 9775 / 9777 / 9777A / 9777M /

9778), P. 117

CHAPTER 13
NAVISTAR, INC.
LOAD INDICATOR
TO CENTER CHASSIS
(9775F)
A A* R9M 18 GY 1667740C1 1661872C1

A* R9N 18 GY 1667740C1 1661872C1
B B* R6H 18 GY 1667740C1 1661872C1
B* R6J 18 GY 1667740C1 1661872C1
C
C* R61C 18 GY 1667740C1 1661872C1
CONNECTOR 1667742C1 C* R61D 18 GY 1667740C1 1661872C1
BODY LOCK 1667771C1
LOAD INDICATOR (9775)

(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS
A
BODY LOCK 1667771C1
C C
B % W/ REAR LOAD INDICATOR(6X4)
A CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

CONNECTOR 1667741C1
BODY LOCK 1667771C1 A R9M 18 GY 1667742C1 1661872C1
A% R9N 18 GY 1667742C1 1661872C1
CAV CIRC GA COLOR TERMINAL SEAL/SLV B R6H 18 GY 1667742C1 1661872C1
A N110B 18 GY 1661875C1 1661872C1 B% R6J 18 GY 1667742C1 1661872C1
B N106B 18 GY 1661875C1 1661872C1 C R61C 18 GY 1667742C1 1661872C1
C N61B 18 GY 1661875C1 1661872C1 C% R61D 18 GY 1667742C1 1661872C1
SAAR (9777M)
(LOCATED IN FRONT OF REAR AXLE LEFT SIDE)
SAHR (9777)
(LOCATED IN FRONT OF REAR AXLE LEFT SIDE)
C
C
B
B
A
CONNECTOR 1667741C1
CAV CIRC GA COLOR TERMINAL SEAL/SLV CAV CIRC GA COLOR TERMINAL SEAL/SLV
A N90D 16 GY 1661875C1 1661872C1 A N44N 18 GY 1661875C1 1661872C1
B N94-GE 18 WH 1661875C1 1661872C1 B N44-GB 18 WH 1661875C1 1661872C1
C N44D 18 GY 1661875C1 1661870C1 C N44M 18 GY 1661875C1 1661872C1
SAAR SOLENOID (9777A) REMOTE START / STOP (9778)

(LOCATED IN FRONT OF REAR AXLE LEFT SIDE) (LOCATED BACK OF CAB FOR
TRAILER SOCKET INTERCONNECT)
A A
B B
CONNECTOR 3522068C1
BODY LOCK 1661874C1
CAV CIRC GA COLOR TERMINAL SEAL/SLV CAV CIRC GA COLOR TERMINAL SEAL/SLV
A N44C 18 GY 1661875C1 3568570C1 A N59CA 16 GY 0587575C1 1667735C1
B N90D-G 16 WH 1661875C1 1661872C1 B N104CA 16 DKBL 0587575C1 1652325C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 469 Connector Body Composites (9775F / 9775 / 9777 / 9777A / 9777M / 9778)
469
13.168. CONNECTOR BODY COMPOSITES (9779F / 9779F1 / 9780M / 9780M1 / 9781M /

9782F), P. 118

DIAGRAM 13
NAVISTAR, INC.
TRAILER SOCKET # 2 (9779F) TRAILER SOCKET # 2 (9779F / 9779F1)

(LOCATED AT END OF FRAME NEAR REAR AXLES) (LOCATED AT BACK OF CAB FOR
A TRAILER SOCKET INTERCONNECT)
B
CONNECTOR 1667732C1 C
CONNECTOR 1667732C1
BODY LOCK 1667734C1
* W/ TRAILER SOCKET - BOC
B # W/ TRAILER & AUX SOCKET - BOC CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
@ W/ TRAILER SOCKET - BOC &
C A R58A 10 BK 2025425C1 1667735C1
BODY BUILDER EOF
B R56A 10 YL 2025425C1 1667735C1
C R57A 10 LTGN 2025425C1 1667735C1

TRAILER SOCKET # 1 (9780M)
A# N54B 10 BN 2025425C1 1667735C1 (LOCATED BACK OF CAB FOR
A@ N54E 10 BN 2025425C1 1667735C1 TRAILER SOCKET INTERCONNECT)
A* N54T 10 BN 2025425C1 1667735C1 C
CONNECTOR 1667733C1
B# N56B 10 YL 2025425C1 1667735C1 B BODY LOCK 1667734C1
B@ N56E 10 YL 2025425C1 1667735C1 * W/ TRAILER SOCKET - BOC
A
B* N56T 10 YL 2025425C1 1667735C1 # W/ TRAILER & AUX SOCKET - BOC
@ W/ TRAILER SOCKET - BOC & BODY
C# N57B 10 LTGN 2025425C1 1667735C1
BUILDER EOF
C@ N57E 10 LTGN 2025425C1 1667735C1
C* N57T 10 LTGN 2025425C1 1667735C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
C 57D 10 LTGN 2025425C1 1667735C1 A# N70B 10 RD 1667737C1 1667735C1

A@ N70E 10 RD 1667737C1 1667735C1
A 70D 10 RD 1667737C1 1667735C1
TRAILER SOCKET # 1 (9780M / 9780M1) A* N70T 10 RD 1667737C1 1667735C1
(LOCATED AT END OF FRAME B# N68B 10 BN 1667737C1 1667735C1
NEAR REAR AXLES)
C B@ N68E 10 BN 1667737C1 1667735C1
B* N68T 10 BN 1667737C1 1667735C1
B
C@ N94E 10 GY 1667737C1 1667735C1
C* N94T 10 GY 1667737C1 1667735C1
BODY LOCK 1667734C1 C# N94T 10 GY 1667737C1 1667735C1
C 72V 10 DKBL 1667737C1 1667735C1

A R70A 10 RD 1667737C1 1667735C1
B R68A 10 BN 1667737C1 1667735C1
BLACK AUX TRAILER SOCKET # 2 (9782F)
C R94A 10 DKBL 1667737C1 1667735C1 (LOCATED BACK OF CAB FOR AUX
TRAILER SOCKET INTERCONNECT)
BLACK AUX TRAILER SOCKET # 1 (9781M)

(LOCATED BACK OF CAB FOR AUX TRAILER A
SOCKET INTERCONNECT)
B
C C
A
CONNECTOR 1667732C1
BODY LOCK 1667734C1
A N70C 10 RD 1667737C1 1667735C1 A N54C 10 BN 2025425C1 1667735C1
B N68C 10 BN 1667737C1 1667735C1 B N56C 10 YL 2025425C1 1667735C1
C N72 12 OR 1667737C1 3509903C1 C N57C 10 LTGN 2025425C1 1667735C1
30371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 470 Connector Body Composites (9779F / 9779F1 / 9780M / 9780M1 / 9781M / 9782F)
470
13.169. CONNECTOR BODY COMPOSITES (9784F / 9784M / 9785F / 9785M / 9786F /

9786M), P. 119

CHAPTER 13
NAVISTAR, INC.
ISO-1724 ISO-1724
TRAILER LT SOCKET TRAILER LT SOCKET
(9784M) (9784F)
(LOCATED IN TRAILER JUMPER) (LOCATED IN CENTER CHASSIS END OF CAB)
D A
C B
B C
MATES WITH
A D

CAV CIRCUIT GA COLOR TERMINAL CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

A N70C 10 RD 1687847C1 A N70C 10 RD 1687848C1 0589390C1
B N68C 10 BN 1687847C1 B N68C 10 BN 1687848C1 0589390C1
C N54C 10 BN 1687847C1 C N54C 10 BN 1687848C1 0589390C1
D N64C 10 LT BL 1687847C1 D N64RT 10 YL 1687848C1 0589390C1
ISO-1724 ISO-1724
TRAILER LT SOCKET TRAILER LT SOCKET
(9785F) (9785M)
(LOCATED IN CENTER CHASSIS END OF CAB) (LOCATED IN CENTER CHASSIS END OF CAB)
2 1
1 2
MATES WITH 4 3
4 3
CONNECTOR 3717911C1
CONNECTOR 3717910C1
CAV CIRCUIT GA COLOR TERMINAL CAV CIRCUIT GA COLOR TERMINAL
1 N56C 10 YL 3717913C1 1 N56C 10 YL 3717912C1
2 N57C 10 LT GN 3717913C1 2 N57C 10 LTGN 3717912C1
3 N10C 10 WH 3717913C1 3 N10C 10 WH 3717912C1
4 PLUG - - 3717909C1 4 PLUG - - 3717909C1
ISO-7638-2
TRAILER ABS SOCKET ISO-7638-2
(9786F) TRAILER ABS SOCKET (9786M)
A D
C
B
B
C MATES WITH A
CONNECTOR 3535482C1
BODY LOCK 3535485C1
CAV CIRCUIT GA COLOR TERMINAL CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
A N94TM 10 GY 1687848C1 A N94TM 10 GY 1687847C1 0589390C1
B N94TE 10 GY 1687848C1 B N94TE 10 GY 1687847C1 0589390C1
C N94W 10 GY 1687848C1 C N94W 10 GY 1687847C1 0589390C1
D PLUG - - 0587579C1 D PLUG - - 0587579C1 -
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 471 Connector Body Composites (9784F / 9784M / 9785F / 9785M / 9786F / 9786M)
471
13.170. CONNECTOR BODY COMPOSITES (9787F / 9787M / 9789M / 9790F / 9792),

P. 120

DIAGRAM 13
NAVISTAR, INC.
ISO-7638-2 ISO-7638-2
TRAILER ABS SOCKET (9787F) TRAILER ABS SOCKET (9787M)
1 2 2 1
3 4 4
MATES WITH 3
CONNECTOR 3717911C1
CONNECTOR 3717910C1
CAV CIRCUIT GA COLOR TERMINAL CAV CIRCUIT GA COLOR TERMINAL

1 N94-G 10 WH 3717913C1 1 N94-G 10 WH 3717912C1
2 N94-GA 10 WH 3717913C1 2 N94-GA 10 WH 3717912C1
3 PLUG - - 3717909C1 3 PLUG - - 3717909C1
4 PLUG - - 3717909C1 4 PLUG - - 3717909C1
BLACK TRAILER
SOCKET 1 (9789M)
(LOCATED IN CENTER CHASSIS END OF CAB)
C CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
B A N57B 10 LTGN 1667737C1 1667735C1

B N71B 10 LTBL 1667737C1 1667735C1
A
C N54B 10 BN 1667737C1 1667735C1
CONNECTOR 1667733C1
BODY LOCK 1667734C1
BLACK TRAILER SOCKET 2

(9790F)

A A N70B 10 RD 2025425C1 1667735C1
B B PLUG - - 1675451C1 -
C C N10B 10 WH 2025425C1 1667735C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
ISO-1724
TRAILER LT SOCKET (9792)
1 N56C 10 YL -
1
2 N64C 10 LT BL -
6 2 3 N10C 10 WH -
7
4 N57C 10 LT GN -
5 3
4 5 N54C 10 BN -
6 N70C 10 RD -
7 N68C 10 BN -
CONNECTOR 3722383C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 472 Connector Body Composites (9787F / 9787M / 9789M / 9790F / 9792)
472

DIAGRAM 13
NAVISTAR, INC.
12 1 CONNECTION TO CENTER 24 13 CONNECTION TO REAR

HARNESS (9800)(LOCATED ON CHASSIS HARNESS (9800)
LEFT FRAME RAIL BEHIND CAB) (LOCATED ON LEFT FRAM
CONNECTOR 3558022C1 RAIL BEHIND CAB)
13 BODY LOCK 3558056C1

24 & MUTUALLY EXCLUSIVE
CAV CIR GA COLOR TERMINAL SEAL/SLV * W/ WABCO AIR
1 R71 14 OR 3559037C1 3575783C1

12 1 @ W/ BENDIX AIR
# W/ HYDRAULIC
2 R56 14 OR 3559037C1 3575783C1 CONNECTOR 3558026C1 ** W/ BENDIX AIR ABS 6S/6M
3 R57 14 OR 3559037C1 3575783C1 BODY LOCK 3558056C1 ## W/ WABCO FULL POWER ABS
4 R68 14 BN 3559037C1 3575783C1 CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV
5& R32A 18 TN 3559036C1 3509903C1 1 N71A 14 OR 3559035C1 3575783C1
5& R36 18 TN 3559036C1 3509903C1
2 N56 14 OR 3559035C1 3575783C1
5& R68 18 BN 3559036C1 3509903C1
3 N57 14 OR 3559035C1 3575783C1
6& R32 18 TN 3559036C1 3509903C1
4 N68 14 BN 3559035C1 3575783C1
6& R70 18 OR 3559036C1 3509903C1
5& N32A 18 TN 3509874C1 3509903C1
7 R49 18 GY 3559036C1 3509903C1
5## N36A 18 TN 3509874C1 3509903C1
8 R49A 18 GY 3559036C1 3509903C1
6 N32 18 TN 3509874C1 3509903C1
9& R10-GB 18 WH 3559036C1 3509903C1
7 N49 18 GY 3509874C1 3509903C1
9& R49-GA 18 WH 3559036C1 3509903C1
8 N49A 18 GY 3509874C1 3509903C1
10 R9D 18 GY 3559036C1 3509903C1
9 N49-G 18 WH 3509874C1 3509903C1
11& R9B 18 GY 3559036C1 3509903C1
10 N9G 18 GY 3509874C1 3509903C1
11& R9C 18 GY 3559036C1 3509903C1
11& N9F 18 GY 3509874C1 3509903C1
12 R10-G 12 WH 3559037C1 3575783C1
13# [R94M(+)] 18 BK 3559036C1 3509903C1 11& N9H 18 GY 3509874C1 3509903C1
13* [R94WL] 18 BK 3559036C1 3509903C1 12& N10-G 12 WH 3559035C1 3575783C1
13@ R94A 16 GY 3559037C1 3509903C1 12& N10-GA 12 WH 3559035C1 3575783C1

13** R94M 16 GY 3559037C1 3509903C1 13@ N94BE 16 GY 3559035C1 3509903C1
14# R94N(-) 18 BN 3559036C1 3509903C1 13## N94M(+) 18 GY 3509874C1 3532128C1
14* [R94WM] 18 BN 3559036C1 3509903C1 13* N94WL 16 GY 3559035C1 3509903C1
14@ R94B 16 OR 3559037C1 3509903C1 14@ N94BD 16 GY 3559035C1 3509903C1
14** R94N 16 OR 3559037C1 3509903C1 14## N94M(-) 18 GY 3509874C1 3532128C1
15# [R94P] 18 BK 3559036C1 3509903C1 14* N94WM 16 GY 3559035C1 3509903C1
15* [R94WS] 18 BK 3559036C1 3509903C1 15@ N94BH 16 GY 3559035C1 3509903C1
15@ R94C 16 DKBL 3559037C1 3509903C1 15## N94N(+) 18 GY 3509874C1 3532128C1
15** R94P 16 DKBL 3559037C1 3509903C1 15* N94WS 16 GY 3559035C1 3509903C1
16# [R94R] 18 BN 3559036C1 3509903C1 16@ N94BF 16 GY 3559035C1 3509903C1
16* [R94WT] 18 BN 3559036C1 3509903C1 16## N94N(-) 18 GY 3509874C1 3532128C1
16@ R94D 16 YL 3559037C1 3509903C1
16* N94WT 16 GY 3559035C1 3509903C1
16** R94R 16 YL 3559037C1 3509903C1
17** N94BA 16 GY 3559035C1 3509903C1
17* [R94WN] 18 BL 3559036C1 3509903C1
17@ N94BA 16 GY 3559035C1 3509903C1
17@ R94E 16 BK 3559037C1 3509903C1
17* N94WN 16 GY 3559035C1 3509903C1
17** R94S 16 BK 3559037C1 3509903C1
18** N94BB 16 GY 3559035C1 3509903C1
18* [R94G7] 18 GN 3559036C1 3509903C1
18@ N94BB 16 GY 3559035C1 3509903C1
18@ R94F 16 RD 3559037C1 3509903C1
18* N94-G7 16 WH 3559035C1 3509903C1
18** R94T 16 RD 3559037C1 3509903C1
19** N94BC 16 GY 3559035C1 3509903C1
19* [R94WR] 18 BN 3559036C1 3509903C1
19@ N94BC 16 GY 3559035C1 3509903C1
19@ R94H 16 BN 3559037C1 3509903C1
19* N94WR 16 GY 3559035C1 3509903C1
19** R94U 16 BN 3559037C1 3509903C1
20* [R94WU] 18 BL 3559036C1 3509903C1 20** N94BJ 16 GY 3559035C1 3509903C1
20@ R94J 16 PL 3559037C1 3509903C1 20@ N94BJ 16 GY 3559035C1 3509903C1
20** R94V 16 PL 3559037C1 3509903C1 20* N94WU 16 GY 3559035C1 3509903C1
21* [R94G6] 18 GN 3559036C1 3509903C1 21** N94BK 16 GY 3559035C1 3509903C1

21@ R94K 16 LTGN 3559037C1 3509903C1 21@ N94BK 16 GY 3559035C1 3509903C1
21** R94W 16 LTGN 3559037C1 3509903C1 21* N94-G6 16 WH 3559035C1 3509903C1
22* [R94WW] 18 BN 3559036C1 3509903C1 22** N94BL 16 GY 3559035C1 3509903C1
22@ R94L 16 LTBL 3559037C1 3509903C1 22@ N94BL 16 GY 3559035C1 3509903C1
22** R94X 16 LTBL 3559037C1 3509903C1 22* N94WW 16 GY 3559035C1 3509903C1
23* [R94WX] 18 BN 3559036C1 3509903C1 23@ N94BN 16 GY 3559035C1 3509903C1
23@ R94BD 16 BN 3559037C1 3509903C1 23* N94WX 18 GY 3509874C1 3509903C1
24* [R94WZ] 18 BL 3559036C1 3509903C1 24@ N94BM 16 GY 3559035C1 3509903C1
24@ R94BE 16 YL 3559037C1 3509903C1 24* N94WZ 18 GY 3509874C1 3509903C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

473
13.172. CONNECTOR BODY COMPOSITES (9811 / 9812 / 9814 / 9815 / 9820M), P. 122

DIAGRAM 13
NAVISTAR, INC.
FORWARD REAR AXLE TEMP SENDER (9811)

(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

1 2
1* R32A 18 TN 3536865C1 3536868C1
1* R32 18 TN 3536865C1 3536868C1
2* R9A 18 GY 3536865C1 3536868C1
CONNECTOR 3536864C1 2* R9C 18 GY 3536865C1 3536868C1
FRONT REAR AXLE DIFF LOCK (9814)

REAR AXLE TEMP SENDER (9812) WARNING LIGHT
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE) (LOCATED ON FRONT OF FORWARD REAR AXLE)
1 2
A
B
CONNECTOR 3536864C1
1 R32 18 TN 3536865C1 3536868C1 A R49 18 GY 0587578C1 1652325C1
2* R9 18 GY 3536865C1 3536868C1 B R49-G 18 WH 0587578C1 1652325C1
2* R9C 18 GY 3536865C1 3536868C1
LIFT AXLE SOLENOID (9820M)

(LOCATED BACK OF CAB FOR AUX TRAILER
REAR REAR AXLE DIFF LOCK WARNING LIGHT (9815) SOCKET INTERCONNECT)
(LOCATED ON FRONT OF REAR REAR AXLE)
A
A B
B
CONNECTOR 3543888C1
BODY LOCK 1661874C1
A R49A 18 GY 0587578C1 1652325C1 A N59ED 18 GY 1661875C1 1661872C1
B R49-GA 18 WH 0587578C1 1652325C1 B* N59-GD 18 WH 1661875C1 1661872C1
B* N59-GA 18 WH 1661875C1 1661872C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

Figure 474 Connector Body Composites (9811 / 9812 / 9814 / 9815 / 9820M)
474
13.173. CONNECTOR BODY COMPOSITES (9830 / 9832 / 9865M / 9900 / 9900C /

9900E), P. 123

DIAGRAM 13
NAVISTAR, INC.
REAR LOAD INDICATOR (4X2) (9830)

(LOCATED ON REAR SUSPENSION AIR BAG - RIGHT SIDE)
B
C CAV CIRCUIT GAUGE COLOR TERMINAL
A A R9M 18 GY 1651943C1
B R6H 18 GY 1651943C1
CONNECTOR 1678137C1 C R61C 18 GY 1651943C1
REAR LOAD INDICATOR (6X4) (9832)

(LOCATED ON REAR SUSPENSION AIR BAG - LEFT SIDE)
B
C CAV CIRCUIT GAUGE COLOR TERMINAL
A A R9N 18 GY 1651943C1
B R6J 18 GY 1651943C1
CONNECTOR 1678137C1 C R61D 18 GY 1651943C1
LOAD INDICATOR
(9865M)(LOCATED BETWEEN CENTER &
REAR CHASSIS
C
CONNECTOR 1673790C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B
BODY LOCK 1673791C1 A N110B 18 GY GXL 1661875C1
A B N106B 18 GY GXL 1661875C1
C N61B 18 GY GXL 1661875C1
AIR DRYER (9900)

(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)
B
A N39B 16 GY 2033819C1 1652325C1
B N39-GB 16 WH 2033819C1 1652325C1
BODY LOCK 1673791C1
LEFT REAR AIR DRYER

(9900C)(LOCATED NEAR LEFT AIR DRYER)
B
CONNECTOR 1673790C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
BODY LOCK 1673791C1 A N39B 18 GY 2033819C1 1652325C1
A B N39-GB 16 WH 2033819C1 1652325C1
AIR DRYER (9900E)

(LOCATED NEAR AIR DRYER)
B
CONNECTOR 1673790C1 A M39B 16 GY 2033819C1 1652325C1
BODY LOCK 1673791C1
A B M39-GB 16 WH 2033819C1 1652325C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 31OCT07 AE08056619 123
Figure 475 Connector Body Composites (9830 / 9832 / 9865M / 9900 / 9900C / 9900E)
475
13.174. CONNECTOR BODY COMPOSITES (9913B / 9915 / 9920 / 9921 / 9994 / 9999),
P. 124

DIAGRAM 13
NAVISTAR, INC.
LECTRASHIFT PTO (9913B)

C
A K14LSA 18 BK 0587576C1 1652325C1
B B K14LSB 18 RD 0587576C1 1652325C1
A C K14LSC 12 WH 1673747C1 0589390C1
DIODE ASSY (9915)

(LOCATED IN INSTRUMENT PANEL NEAR CENTER) CAV CIRCUIT GAUGE COLOR TERMINAL
1* A14BC 14 PL 2034787C1
1# A104F 18 DKBL 1680205C1
2 1 2* A11-GC 14 GY 2034787C1
2# A104N 18 DKBL 1680205C1
* W/ LECTRASHIFT ACCOMODATION
CONNECTOR 1684261C1
# W/ REMOTE START / STOP
TRANSMISSION CHASSIS (9920)

A N98D 18 BK 2033911C1 3517771C1
BODY LOCK 1671608C1
B B N92YA 18 TN 2033911C1 3517771C1
HCM DIAG (9921)

A N98E 18 BK 0587576C1 3517771C1
A D B N98G 18 BK 0587576C1 3517771C1
B C C N98F 18 BK 0587576C1 3517771C1

D N98D 18 BK 0587576C1 3517771C1
AWARE ALERT SWITCH (9994)

(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL)
1 - - - -
2B AA6 18 GY 1661224C1
10 8
3* A9VB 18 GY 1661224C1
3 6
# W/ ALERT SWITCH 3# A9V 18 GY 1661224C1
2B 5B * W/ BODY BUILDER & ALERT SWITCH
4 - - - -
1 4
5B - - - -
9 7 6 - - - -
7 AOUT1 18 WH 1661224C1
8 A62A 18 GY 1661224C1
9 A11-GN 18 WH 1661224C1
CONNECTOR 3520850C1
10 - - - -
BACK-UP MONITOR CONNECTION (9999)

(LOCATED AT BACKUP CAMERA) CAV CIRCUIT GAUGE COLOR TERMINAL
1 GB12RD 18 RD 3592315C1
13 2 - - - -
24 3 GB12BK 18 LTGN 3592315C1
4 GB12-G 18 BK 3592315C1
CONNECTOR 3592285C1
300371 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 31OCT07 AE08056619 124
Figure 476 Connector Body Composites (9913B / 9915 / 9920 / 9921 / 9994 / 9999)
476
13.175. CONNECTOR BODY COMPOSITES (9788F / 9792F), P. 125

CHAPTER 13
NAVISTAR, INC.
BLACK TRAILER
SOCKET GROUND
(9788F)
CONNECTOR 3535481C1
BODY LOCK 3535485C1

A NC56B 10 YL 3700153C1 3561662C1
ISO-7638-2
TRAILER ABS SOCKET (9792F)
1 2
7 3
6 4
5
CONNECTOR 3722368C1

1 N94TM 10 GY -
2 N94TE 10 GY -
3 N94-G 10 WH -
4 N94-GA 10 WH -
5 N94W 10 GY -
6 - - - -
7 - - - -
U01A119 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 61889E 11AUG10 AE08056619 125
Figure 477 Connector Body Composites (9788F / 9792F)
477

Manual de Internacional 7600

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Mexico, Latin America

Electrical Circuit Diagram Manual - DuraStar®, WorkStar®, TranStar®,

DuraStar® - 4300, 4400

2701 Navistar Drive, Lisle, IL 60532 USA

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM

TABLE OF CONTENTS (CONT.)

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

TABLE OF CONTENTS (CONT.)

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

TABLE OF CONTENTS (CONT.)

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

TABLE OF CONTENTS (CONT.)

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

TABLE OF CONTENTS (CONT.)

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

TABLE OF CONTENTS (CONT.)

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296

13. CONNECTOR BODY COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

INSTRUCTIONS AND CHARTS (CHAPTER 2)

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 12SEP06 AE08056608 001

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM

ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O

ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE

ELECTRONIC CONTROL MODULE ECM THERMAL OVERCRANK PROTECTION TOCP

ELECTRONIC CONTROL UNIT ECU THROTTLE POSITION SENSOR TPS

EXHAUST GAS RECIRCULATION EGR TURBINE SPEED SENSOR TSS

EXHAUST GAS TEMPERATURE EGT TRAILER SAFETY SYSTEM TSS

ELECTRO MAGNETIC INTEFERENCE EMI VEHICLE SPEED OUTPUT VSO

END OF FRAME EOF VEHICLE SPEED SENSOR VSS

ELECTRIC TRAILER BRAKE ETB WORLD TRANSMISSION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 12SEP06 AE08056608 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

(12-A) AND/OR D C B A (12)

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

KEY SWITCH INTERNAL BODY CONTROLLER

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRC DIAG, 42/43/44/73/74/75/76/85/8600, CT-610

DESCRIPTION. 59974G 20APR06 AE08056608 003

Figure 3 Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM