R E N T A L
XQ2000
FEATURES
EMISSIONS
EPA and CARB Emissions Certified for non-road
mobile applications.
CAT ® DIESEL GENERATOR SETS
Factory designed, certified prototype tested with
torsional analysis. Production tested and delivered
to you in a package that is ready to be connected
to your fuel and power lines. Electric Power
Design Pro computer sizing available. Supported
100% by your Caterpillar dealer with warranty on
parts and labor. Extended warranty available in
some areas. The generator set was designed and
manufactured in an ISO 9001 compliant facility.
Generator set and components meet or exceed
the following specifications: AS1359, AS2789,
ABGSM TM3, BS4999, DIN6271, DIN6280,
EGSA101P, JEM1359, IEC 34/1, ISO3046/1,
ISO8528, NEMA MG1-22.
CATERPILLAR® SR4B GENERATOR
Single bearing, wye connected, static regulated,
brushless permanent magnet excited generator
designed to match the performance and output
characteristics of the Caterpillar diesel engine
that drives it.
LEHX0534-01
W H E R E T H E W O R L D T U R N S
SOUND ATTENUATED
POWER MODULE
60 Hz
RELIABLE, FUEL EFFICIENT DIESEL
The compact, four-stroke-cycle diesel engine
combines durability with minimum weight while
providing dependability and economy. The fuel
system operates on a variety of fuels.
CATERPILLAR® COOLING SYSTEM
Sized compatible to rating with energy efficient
fan and core.
CATERPILLAR® SWITCHGEAR
Single unit or optional paralleling components.
Circuit breakers, bus bars, and connection panel
ready to connect.
EXCLUSIVE CATERPILLAR® VOLTAGE
REGULATOR
Three-phase sensing and adjustable Volts-per-
Hertz regulation give precise control, excellent
block loading, and constant voltage in the
normal operating range.
SOUND ATTENUATED ISO CONTAINER
For ease of transportation and protection.
Meets 74 dBA at 50 ft or below per SAE J1074
measurement procedure.
F O R P O W E R
R E N T A L

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional
Engine Air cleaner, with service indicator
Batteries
Filters; fuel, LH with service indicators; lubricating oil
Insulated muffler
Jacket water heater
Pump, fuel priming — LH
Radiator
Service meter
Standard eight-gauge instrument panel
Sump pump
Governor
Electronic ADEM II
Generator SR4B brushless, 480 volt, PM excited three-phase
with digital voltage regulator, space heater
Containerized Air intake louvers
Module Bus bar access door
Fuel tank — 4730 L (1250 Gal) UL listed
Fuel/water separator
110 VAC/24 VDC lighting
Sound attenuated (74 dBA @ 50 ft)
ISO hi cube container
Lockable doors
Stainless steel hardware and hinges
Vertical radiator and exhaust discharge plenum
Cooling Standard cooling provides 110° ambient at prime rating
Switchgear Floorstanding switchgear with EMCP II components Meters: power factor, KW, PF, W/WHM,
Automatic start/stop with cooldown timer synchroscope, KVAR
Battery charger, heavy duty 20A Protection: 27, 40, 810, 81U
Protection: 32, 59 CIM, CCM, remote annunciation
Circuit breaker, electrically operated Plug and peak shave utility conversion panel
Connection terminals, 3-phase and neutral
Automatic paralleling
Auxiliary power connections for jacket water heater,
battery charger, space heaters

LEHX0534-01

2
R E N T A L

SPECIFICATIONS

CAT SR4B GENERATOR CAT® 3516B ENGINE

Type . . . . . . Static regulated brushless PM excited V-16, 4-stroke-cycle diesel
Construction . . . . . . Single bearing, close coupled Bore — mm (in) . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7)
Three-phase . . . . . . . . . . . Wye connected — 6 lead Stroke — mm (in) . . . . . . . . . . . . . . . . . . . . . 190 (7.5)
Insulation . . . . . . . . . . . Class H — 2 extra dips and Displacement — L (cu in) . . . . . . . . . . . . 69.0 (4210)
bakes on random wound units Aspiration . . . . . . . . . . . . Turbocharged-Aftercooled
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . Drip proof Heatrate (LHV) . . . . . . . . . . . . . . . . . . . 8701 Btu/kWh
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . Pilot shaft
Overspeed capability . . . . . . . . . . . . . . . . . . . . . 130%
Voltage regulator . . . . . . . . . . 3-phase sensing with
Volts-per-Hertz
Voltage regulation . . . . . . . . . . . . . . Less than ± 0.5%
Voltage gain . . . . . . Adjustable to compensate for
engine speed droop and line loss
Wave form . . . . . . . . . . . . . . Less than 5% deviation
TIF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 50
THD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 3%

LEHX0534-01

3
R E N T A L

TECHNICAL DATA
Power Rating Standby Prime
60 Hz ekW 2000 1825
Engine and Container Information
Engine Model 3516B
Container size m (ft) 12 (40)
Container dimensions see below
Fuel Capacity Hours of Operation
at 100% Load Factor
4732 L (1250 Gal) Standard 12 m (40 ft) hours 9 10
Approximate Weight (Dry) —
Container with Generator Set and Switchgear
Including Container kg (lb) 29 091 (64,000)
With Undercarriage kg (lb) 33 636 (74,000)

LEHX0534-01

4
R E N T A L

Container Dimensions
R1219.2 [R48.00]
2 Places

2438.4 [96.00]

R963.3 [R37.92]
3 Places
R744.5 [R29.31]
2 Doors Each Side
(Cable Storage Box)

13500.1 [531.50]

12192.0 [480.00]

7723.5 [304.07]

4114.8 [162.00]

1877.2 [73.91]

The power module must have support under the center when set Dimensions
on the ground.
Length 13500.1 mm 531.50 in
Width 2438.4 mm 96.00 in
Height 4114.8 mm 162.00 in

LEHX0534-01

5
R E N T A L

STANDARD CONTROLS
12 m (40 ft) CONTAINERS
480V/60 Hz
Floorstanding switchgear includes the following
functions and features:
ELECTRONIC MODULAR CONTROL PANEL
(EMCP II) COMPONENTS
GENERATOR SET CONTROL (GSC)
Monitoring
Sequentially rotating, backlit LCD display of
engine hours, engine rpm, DC battery voltage,
oil pressure, and water temperature.
Includes pushbutton to hold display on
any single parameter.
Protection
Shutdowns:
Overspeed, overcrank, high water
temperature, low oil pressure, and
emergency stop. With LED indicator for
each condition.
Alarms:
Low coolant level
AC Metering
Three-phase volts (L-L), amperes and frequency
with phase select pushbutton, on backlit LCD.
Metering accuracy is 0.5%.
Control
Automatic starting with field adjustable cycle
crank, failure to start (overcrank), and
cooldown timer.
Programming and Diagnostics
Includes field programmable set-points for
engine control and monitoring variables and
self diagnosis of EMCP II system component
and wiring failures.
ALARM MODULE
Flashing LED warnings for: low coolant
temperature, high coolant temperature
(pre-alarm), low oil pressure (pre-alarm),
engine control switch not in automatic, and
low DC voltage. Includes alarm horn and
acknowledge pushbutton.
ENGINE CONTROL SWITCH
Snap action rotary switch, four-position —
off/reset, automatic, manual, stop/cooldown.
Off/reset for engine shutdown and resetting
faults, automatic for remote starting by customer
contact closure, manual for local starting and
manual paralleling, stop/cooldown for manual
operation cooldown.
ALARM ACKNOWLEDGE/LAMP TEST SWITCH
Three-position, spring return to center switch for
alarm acknowledge and lamp test of all discrete
indicating lamps. Lamp test shall also sound the
alarm horn.
ANNUNCIATION CIRCUITS
Upon receipt of an alarm or shutdown condition,
the horn shall sound and an LED shall flash.
Upon acknowledgement from alarm
acknowledge/lamp test switch, the horn shall
be silenced and the lamp steadied. LED shall
be extinguished when ECS is placed in the
off/reset position if the alarm condition has
been corrected. Circuits are recurring such that
the LED shall flash and the horn sound, should
another fault occur even prior to correction of
the initial fault.

LEHX0534-01

6
R E N T A L
STANDARD CONTROLS (Continued)
EMERGENCY STOP PUSHBUTTON
Mushroom head, twist to reset, causes engine
shutdown and tripping of the generator circuit
breaker. Prevents engine starting when depressed.
MANUAL PARALLELING
Controls consisting of reverse power relay,
synchronizing lights, and switch. Reverse power
condition causes tripping of the generator circuit
breaker, immediate engine shutdown, flashing
of indicating lamp, and sounding of alarm horn.
CIRCUIT BREAKER
Fixed mounted, three-pole, manually operated,
molded case circuit breaker with solid state trip
unit for overload (time overcurrent) and fault
(instantaneous) protection. Includes DC shunt
trip coil activated on any generator set monitored
fault. Circuit breaker is sized for full load capacity
of the generator set at 0.8 power factor.
LOAD SHARE GOVERNOR
Electronic load sharing governor with speed
adjust potentiometer, idle/rated switch, and
isochronous/droop switch.
VOLTAGE REGULATOR
Standard Caterpillar generator-mounted digital
voltage regulator with voltage adjust rheostat
mounted in the floorstanding switchgear.
CURRENT TRANSFORMERS (3)
Five-ampere secondary with shorting
terminal strips
LEHX0534-01
7
POTENTIAL TRANSFORMERS (3)
120 VAC secondary with primary and secondary
fuse protection, two connected to the generator
side of the circuit breaker, one connected to the
load side of the circuit breaker.
BUS BARS
Three-phase plus fully rated neutral bus bars
with NEMA standard hole pattern for connection
of customer load cables and generator cables.
Bus bars are sized for full load capacity of the
generator set at 0.8 power factor. Also includes
ground bus, connected to the generator frame
ground and container frame with holes for
connection of field ground cable. Bus bars are
accessible from outside of the power module
via hinged, lockable cable access door.
ACCESSORY POWER
3500 Power Modules
Three 230 VAC (50 Hz units) or 120 VAC
(60 Hz units) shore power connections for
jacket water heaters, generator space heater,
and battery charger.
BATTERY CHARGER
24 VDC/20A battery charger with float/ equalize
modes and charging ammeter.
 UTILITY GRADE POWER MODULE

STANDARD EQUIPMENT OPTIONAL EQUIPMENT

Engine Container
Air cleaner, with service indicator Cold weather packages
Batteries Sound attenuation
Charging alternator, 60 amp 85 dBA at 50 ft – 100° ambient
Dual jacket water heaters Undercarriage
Filters rain/snow awnings
fuel, LH with service indicators Generator
lubricating oil Medium voltages 4160
Fuel transfer system Mil Std 461B, VDE 875 Level N
Fuel-water separator system Temperature rise detectors
Insulated muffler Digital voltage regulator
Pump, fuel priming 2:1 volts per Hertz VR3
Radiator – 105° ambient, non sound attenuated
Service meter Switchgear
Sump pump CIM, CCM, remote annunciation
2301A load share governor, installed Meters: KVAR, synchroscope, W/WHM
manual loading control
Generator Protective Relays: 46, 87, upgrade
SR4B brushless, 480 volt 32 and 40 to draw-out style
PM excited, 6 lead
Three-phase, with voltage regulator Engine
and space heater Oil fired jacket water heaters
Special radiators for higher and lower ambient
Container capabilities
Air intake louvers (auto motorized)
Bus bar/switchgear access doors
Insulated switchgear room CATERPILLAR® 3516 ENGINE
5 kW space heater V-16, Four-Stroke-Cycle Diesel
18" ventilation fan Bore—mm (in) . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7)
Radiator louver (motorized) Stroke—mm (in) . . . . . . . . . . . . . . . . . . . . . 190 (7.5)
Steel deck floor Displacement—L (cu in) . . . . . . . . . . . . 69.0 (4210)
24 VDC lighting Aspiration . . . . . . . . . . Turbocharged-Aftercooled
UL fuel tank w/gauge
4738 L (1250 gal)
CATERPILLAR® SR4B GENERATOR
Switchgear
40-foot module Type . . . . . Static regulated brushless PM excited
floor standing with Construction . . . . . Single bearing, close coupled
EMCP II components Three phase . . . . . . . . . . . . . . . . . . . Wye connected
Audible alarms Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class F
Automatic paralleling Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . Drip proof
Automatic start/stop Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . Pilot shaft
with cycle cranking and cooldown time Overspeed capability . . . . . . . . . . . . . . . . . . . . 130%
Battery charger, heavy duty, 20A Voltage regulator . . . . . . . . . 3-phase sensing with
Circuit breaker ........................................................Volts-per-Hertz
electrically operated, 100 KAIC Voltage regulation. . . . . . . . . . . . . . Less than ± 1%
Connection terminals Voltage gain . . . . . Adjustable to compensate for
3-phase and neutral .........................engine speed droop and line loss
Meters Wave form . . . . . . . . . . . . . Less than 5% deviation
kW, power factor TIF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 50
Peak shaving THF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 3%
Auxiliary power connections for jacket water
heater, battery charger, space heaters
 UTILITY GRADE POWER MODULE
UTILITY GRADE SWITCHGEAR
Utility paralleling 600 VAC class switchgear is
intended for automatic or manual paralleling
with a utility power source as a load
management system, with provisions for
standby operation feeding an isolated load
network. Load management operation involves
a microprocessor based dual dynamic
automatic loading control with soft loading,
base load control, and soft unloading. For
standby operation the generator operates as an
isochronous machine isolated from the utility
supply. The controls allow for automatic
operation, initiated locally or remotely by the
customer’s SCADA system. Dead bus closing is
allowed for standby operation. Floorstanding
Switchgear includes the following functions
and features:
Electronic Modular Control Panel (EMCP II)
Components
Generator Set Control (GSC)
Monitoring
Sequentially rotating, backlit LCD display
of engine hours, engine rpm, DC battery
voltage, oil pressure and water
temperature. Includes pushbutton to hold
display on any single parameter.
Protection
Shutdowns: overspeed, overcrank, high
water temperature, low oil pressure,
and emergency stop. With LED
indicator for each condition.
Alarms: low coolant level
AC Metering
Three-phase volts (L-L), amperes and
frequency with phase select pushbutton,
on backlit LCD. Metering accuracy is 0.5%.
Control
Automatic starting with field adjustable
cycle crank, failure to start (overcrank)
and cooldown timer.
Programming and Diagnostics
Includes field programmable set-points
for engine control and monitoring
variables and self diagnosis of EMCP II
system component and wiring failures.
Alarm Module
Set of engine alarm only circuits, in addition
to the engine fault shutdowns, with flashing
LEDs for warning of pending high coolant
temperature and low lube oil pressure plus
low coolant temperature, low battery voltage,
engine control not in auto, and activated by
engine monitoring signals. Includes audible
annunciation via a horn with a silence/
acknowledge pushbutton which, when
activated, shall silence the horn and cause
the flashing of another LED should another
fault occur prior to correction of the initial
fault — any engine fault shutdown circuit
shall also sound the alarm horn.
Engine Control Switch
Snap action rotary switch, four-position —
off/reset, automatic, manual, stop/cooldown.
Off/reset for engine shutdown and resetting
faults, automatic remote starting by
customer contact closure, manual for local
starting and manual paralleling,
stop/cooldown for manual operation
cooldown.
Alarm Acknowledge/Lamp Test Switch
Three-position, spring return to center switch
for alarm acknowledge and lamp test of all
discrete indicating lamps. Lamp test shall
also sound the alarm horn.
Annunciation Circuits
Upon receipt of an alarm or shutdown
condition, the horn shall sound and an LED
shall flash. Upon acknowledgement from
alarm acknowledge/lamp test switch, the
horn shall be silenced and the lamp steadied.
LED shall be extinguished when ECS is
placed in the off/reset position if the alarm
condition has been corrected. Circuits are
recurring such that the LED shall flash and
the horn sound, should another fault occur
even prior to correction of the initial fault.
Emergency Stop Pushbutton
Mushroom head, twist to reset, causes
engine shutdown and tripping of the
generator circuit breaker. Prevents engine
starting when depressed.
Circuit Breaker Control Switch
Heavy duty, three-position spring return to
center with momentary trip and close position
and slip contacts (nac) for automatic closing.
Pull to lock feature in trip position. Includes
circuit breaker position indicating lamps.
Remote Control Switch
Two-position, enable/disable: in disable the
generator set operation is initiated and ended
at the switchgear only, in enable the
generator set operation is initiated and ended
by customer-provided normally open dry
contacts or at the switchgear.
Local Start/Stop Switch
Three-position, spring return to center for
automatic local start and stop control.
Remote Start/Stop Circuit
Accepts signals (normally open dry contact
closure) from customer’s SCADA control or
other device to initiate operation. Requires
signals for generator start and generator stop.
 UTILITY GRADE POWER MODULE
UTILITY GRADE SWITCHGEAR (Continued)
Incoming Utility Breaker Status Circuit
Circuit to accept customer’s contact from
remote utility disconnect device. Customer to
provide a normally open form contact to
indicate when the local load network is
connected to the utility grid. When this
contact is open the generator set is
programmed for standby operation, when
closed the generator set is programmed for
load management operation.
Dead Bus Closing Circuit
For standby operation only, permits
automatic or manual closing of the generator
set circuit breaker to a dead load bus.
Failed to Auto-Parallel
Field adjustable time delay circuit to cause
engine shutdown if the generator circuit
breaker fails to close after initiation of
automatic operation.
Low Fuel Level Shutdown
Circuit to cause engine shutdown and trip the
generator circuit breaker with approximately
15 minutes of fuel remaining in the power
module day tank.
Electric Louver Control Circuit
Circuit to control power module electrically
operated louver. Automatic/manual switch
plus logic to open louvers on engine start-up.
Circuit Breaker
Draw out, three-pole, electrically operated,
insulated case circuit breaker with solid state
trip unit for overload (time overcurrent) and
fault (instantaneous) overcurrent protection,
with door-mounted overcurrent indicating
lamp and latching circuit. Includes DC shunt
trip coil activated on any monitored engine or
electrical fault. Circuit breaker is sized for full
load capacity of the generator set at 0.8 power
factor, with 100 kA interrupting capacity at
480 VAC.
Speed, Synchronizing and Load Control
Electronic load sharing governor and
associated circuitry. Includes speed adjust
potentiometer, idle/rated switch and
isochronous/droop switch.
Speed Matching Automatic Synchronizer
Automatically synchronizes and parallels the
generator with a utility source. Includes
provisions for manual permissive paralleling.
Manual Paralleling
Synchronizing lights (2) and switch for
manual paralleling.
Automatic Base Load Control
Microprocessor-based system provides soft
loading and unloading of the generator set as
it transitions on and off of the utility grid.
Once the generator is connected to the utility
generator, output is gradually increased up to
the base load setting of the load control.
Generator output will remain at the base load
level until the generator is signalled to shut
down. When signalled to shut down, the load
control will gradually decrease generator
output and trip open the generator circuit
breaker when the unload setting of the load
control is reached; the engine is then placed
in cooldown mode. Field adjustable
parameters include load time, unload time,
base load level (generator steady state
output), unload trip level, and stability
parameters.
Load Sharing
During standby operation the engine
governor set shall be set for isochronous load
sharing with other parallel units. Site
interconnect of the load share lines is
required.
Voltage Regulation and Power Factor Control
Standard Caterpillar generator-mounted VR3
voltage regulator with voltage adjust rheostat
mounted in the floorstanding switchgear.
Power factor control for maintaining constant
generator power factor while paralleled with
the utility. Includes provisions for manual
power factor adjustment.
Current Transformers (3)
Five amperes secondary with shorting
terminal strips
Potential Transformers (4)
120 VAC secondary with primary and
secondary fuse protection, two connected to
the generator side of the circuit breaker, two
connected to the utility side of the circuit
breaker.
Electrical System Protective Relays
Relays include field adjustable pick-up and
time delay. Operation of industrial grade
relays is indicated by lamp and sounding of
alarm horn, draw-out relay operation is
indicated by trip target and sounding of the
alarm horn.
Reverse Power Relay
ANSI devise 32, single-phase sensing.
Activation of relay causes tripping of the
generator circuit breaker and immediate
engine shutdown. Relay is panel mounted
industrial grade type.

UTILITY GRADE SWITCHGEAR (Continued)
Reverse VAR Relay
Acting as loss of excitation relay, ANSI device 40,
single-phase sensing. Activation of the relay causes
tripping of the generator circuit breaker and places
the engine in cooldown mode. Relay is panel
mounted industrial grade type.
Phase Sequence/Under Voltage Relay
ANSI device 47/27, three-phase sensing of utility
source. Activation of relay causes tripping of the
generator circuit breaker and places the engine in
cooldown mode. Relay is solid state draw-out type.
Under/Over Voltage Relay
ANSI device 27/59, single-phase sensing. Activation
of relay causes tripping of the generator circuit
breaker and immediate engine shutdown. Relay is
solid state draw-out type.
Over/Under Frequency Relay
ANSI device 81 o/u, single phase sensing of utility
source. Settings for over frequency and under
frequency with time delays, adjustable in cycles.
Activation of relay causes tripping of the generator
circuit breaker and places the engine in cooldown
mode. Relay is solid state draw-out type.
Ground Overcurrent
ANSI device 51G. Activation of relay causes tripping
of the generator circuit breaker and immediate
engine shutdown. Relay is solid state draw-out type.
Includes current transformer mounted on generator
neutral-ground connection.
Lock-Out Relay
ANSI device 86, high speed, manually resettable,
operated by protective relays, causes tripping of the
generator circuit breaker and prevents reclosing of
the circuit breaker until reset.
Auxiliary Trip Circuit
Circuit accepts input (normally open dry contact)
from customer’s system protective relay(s) or other
controlling device. Operation of contacts causes
tripping of the generator circuit breaker via the
generator lock-out relay (ANSI device 86) and places
the engine in cooldown mode.
Generator Metering
Generator Voltage, Current, and Frequency
Generator three-phase monitoring integral to
EMCP II LCD display
Materials and specifications are subject to change without notice.
LEHX7307
Supersedes LEHX6112
UTILITY GRADE POWER MODULE
Watt Meter
Switchboard style, 1% accuracy, 114.3 mm
(4.5 inches), 250 degree analog scale
Power Factor Meter
Switchboard style, 1% accuracy, 114.3 mm
(4.5 inches), 250 degree analog scale
Utility Metering
Utility Voltage and Frequency
Single phase utility voltage and frequency metering.
Minimum 1% accuracy.
Bus Bars
Three phase plus fully rated neutral bus bars with
NEMA standard hole pattern for connection of
customer load cables and generator cables. Bus
bars are sized for full load capacity of the generator
set at 0.8 power factor. Also includes ground bus,
connected to generator frame ground and container
frame with holes for connection of field ground
cable. Bus bars are accessible from outside of the
power module via hinged, lockable cable access
door.
AC Distribution
Distributes utility voltage to power module AC panel
board. Provides 240/120 VAC for 60 Hz units and 230
VAC for 50 Hz units. Provides sufficient power for all
module accessories.
Battery Charger
24 VDC/20A battery charger with float/equalize
modes and charging ammeter
Surge Arrester
Low voltage three-phase surge arrester connected
to the load side of the generator circuit breaker.
Meets requirements of NEC Article 280.
Customer Monitoring Outputs
Form “c” contacts for customer monitoring
indicating the following conditions: circuit breaker
status, engine running, system in auto. Form “a”
contacts for customer monitoring indicating the
following conditions: electrical lockout, summary
alarm.
4160 V or 3300 V Utility Grade Power Modules
Similar to 480 V and 400 V units except for the
following: Generator circuit breaker, three-pole,
draw-out, vacuum type, electrically operated with
24 VDC shunt trip. Sized for generator voltage and
current ratings. Includes draw-out overcurrent relay,
with instantaneous setting, ANSI device 50/51.
The International System of Units (SI) is used in this publication.
© 1997 Caterpillar Inc. Printed in U.S.A.
All rights reserved.
D I E S E L
G E N E R A T O R S E T

STANDBY 2000 ekW

PRIME 1825 ekW
60 Hz

Caterpillar is leading the power generation

marketplace with Power Solutions engineered
Shown with
to deliver unmatched flexibility, expandability,
Optional Equipment reliability, and cost-effectiveness.

FEATURES
PERFORMANCE STRATEGY OPTIONS
● Low emission and low BSFC (brake specific CAT® 3516B DIESEL ENGINE FAMILY
fuel consumption) versions available ● Reliable, rugged, durable design
● Field-proven in thousands of applications
UL 2200 worldwide
● UL 2200 Listed configuration available
● Four-stroke-cycle diesel engine combines
FULL RANGE OF ATTACHMENTS consistent performance and excellent fuel
● Wide range of bolt-on system expansion economy with minimum weight
attachments, factory designed and tested
SINGLE-SOURCE SUPPLIER CAT SR4B GENERATOR
● Complete systems designed at Caterpillar ● Designed to match performance and output
ISO certified facilities characteristics of Caterpillar diesel engines
● Certified Prototype Tested with torsional ● Optimum winding pitch for minimum total
analysis harmonic distortion and maximum efficiency
● Single point access to accessory connections
WORLDWIDE PRODUCT SUPPORT
● Worldwide parts availability through the
Caterpillar dealer network CAT CONTROL PANELS
● With over 1,200 dealer outlets operating in ● Controls, designed to meet individual
166 countries, you’re never far from the customer needs:
Caterpillar part you need. EMCP II1 provides full-featured power
● 99.5% of parts orders filled within 48 hours. metering and protective relaying
The best product support record in the ● UL 508A Listed
industry. ● Floor standing switchgear available
● Caterpillar dealer service technicians are
trained to service every aspect of your electric
power generation system.
● Preventive maintenance agreements
● The Cat Scheduled Oil Sampling (S•O•SSM)
program cost effectively detects internal engine
component condition, even the presence of
unwanted fluids and combustion by-products

W H E R E T H E W O R L D T U R N S F O R P O W E R
S T A N D B Y 2 0 0 0 e k W
P R I M E 1 8 2 5 e k W
6 0 H z

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

(Optional equipment listed may not be available on all packages)
System Standard Optional
Air Inlet Regular-duty single element canister type Dual element and heavy duty air cleaners
air cleaner with service indicator Air inlet adapters
Air inlet shutoffs
Cooling Jacket water pump 50° C/125° F ambient capability radiators
Aftercooler water pump* Two circuit radiators (jacket water and
Radiator sized for 43° C/110° F ambient aftercooler water)* **
Radiator fan and drive with guards Folded core radiators for standby applications***
Coolant drain line with valve Radiator removal
Coolant level sensor Expansion tank with inlet/outlet connections
Low coolant level alarm and shutdown Heat exchangers
High coolant temperature alarm and shutdown Radiator duct flange
Caterpillar extended life coolant**** Fan Pulleys (various fan drive ratios)
Exhaust Dry exhaust manifold Stainless steel exhaust flex
Flange faced outlet(s) Mufflers
Elbows, flanges, expanders and Y adapters
Fuel Secondary fuel filters Primary fuel filter
Fuel cooler Primary fuel filter with water separator
Fuel priming pump Duplex fuel filter
Flexible fuel lines
Generator 3 phase, brushless, statically regulated Medium voltage and high voltage generators
Permanent magnet exciter Oversized and premium feature generators
Digital Voltage Regulator — 3 phase sensing 2/3 pitch generators
Class H insulation system Self excited generators (for standby applications)
Class F temperature rise Bearing temperature RTD’s
Bus bar connections Air inlet filters
Winding temperature detectors Extension box for cable access
Anti-condensation space heaters Circuit breakers with shunt trip and auxiliary
contacts, 3 pole UL 489 Listed or 4 pole
IEC 947-2 rated
European bus bars
Digital Voltage Regulator with KVAR/PF control
Governor Electronic isochronous control Load share module* or load share governor***
Control Panels EMCP II + (generator mounted, rear facing) Customer Interface Module
and Customer Communications Module
Instrumentation Synchronizing Module
Local alarm modules
Programmable relay control module*
Relay driver module
Engine failure relay
Auto starting aid & switch
Instrument panel, RH, 16 hole***
Remote annunciator modules
Pyrometer and thermocouples (exhaust)
Lube Lubricating oil Electric prelube pump
Gear type lube oil pump Air prelube pump
Integral lube oil cooler Sump pump with manual prelube
Oil filter, filler and dipstick Deep sump oil pan
Oil drain line and valve Duplex oil filter (RH service only)
Fumes disposal Oil level regulator
Mounting 330 mm/13 in structural steel rails Isolator removal
Spring-type anti-vibration mounts (shipped loose)
Starting/ 24 volt electric starting motor(s) Dual and heavy duty electric starting motors
Charging 45 amp charging alternator Oversized batteries
Battery with rack and cables Battery charger
Battery disconnect switch Ether starting aid
Jacket water coolant heater
Air starting motor with control and silencer
Other RH service Switchgear (floor standing)
Automatic transfer switches
Enclosures
Engine barring device (manual)
EU Certification
CSA Certification
UL 2200 Listing*****

*****3500 B series only

*****Standard on EPA Certified packages
*****Not available on 3500 B series
*****Not included with radiator removal, shipped loose radiator, or expansion tank
*****Standard and optional equipment may vary for UL 2200 Listed packages

2
S T A N D B Y 2 0 0 0 e k W
P R I M E 1 8 2 5 e k W
6 0 H z

TECHNICAL DATA
Standby
Generator Set — 1800 rpm/60 Hz/480 Volt DM3110 DM3112 DM3109 DM3111
Package Performance
Power rating @ 0.8 PF ekW 2000 2000 2000 2000
kVA 2500 2500 2500 2500
Performance Strategy Low Emissions Low BSFC
Coolant to aftercooler temperature (maximum)* Deg C 60 90 60 90
Fuel Consumption
100% load with fan L/hr 558.5 545.0 518.3 530.7
Gal/hr 147.5 144.0 136.9 140.2
75% load with fan L/hr 411.8 408.4 390.2 392.6
Gal/hr 108.8 107.9 103.1 103.7
50% load with fan L/hr 283.6 282.2 272.0 269.2
Gal/hr 74.9 74.5 71.9 71.1
Cooling System
Ambient air temperature Deg C 43 43 43 43
Deg F 110 110 110 110
Air flow restriction (system) kPa 0.12 0.12 0.12 0.12
in water 0.5 0.5 0.5 0.5
Engine coolant capacity without radiator L 233.0 233.0 233.0 233.0
Gal 61.6 61.6 61.6 61.6
Exhaust System
Combustion air inlet flow rate m3/min 175.6 168.1 167.2 164.3
cfm 6200 5936 5904 5801
Exhaust stack gas temperature Deg C 523 526 476 514
Deg F 973 978 890 958
Exhaust gas flow rate m3/min 488.8 470.5 438.1 453.9
cfm 17,260 16,613 15,469 16,027
Exhaust flange size (internal diameter) mm 203.0 203.0 203.0 203.0
(qty. of 2) in 8.0 8.0 8.0 8.0
Exhaust system backpressure kPa 6.7 6.7 6.7 6.7
(maximum allowable) in water 27 27 27 27
Heat Rejection
Heat rejection to coolant (total) kW 811 834 768 818
Btu/min 46,121 47,429 43,675 46,519
Heat rejection to exhaust (total) kW 2255 2186 1949 2088
Btu/min 128,240 124,316 110,838 118,743
Heat rejection to atmosphere from engine kW 162 168 146 160
Btu/min 9213 9554 8303 9099
Heat rejection to atmosphere from generator kW 75.14 75.14 75.14 75.14
Btu/min 4274 4274 4274 4274
Alternator**
Motor starting capability @ 30% voltage dip kVA 4511 4511 3712 4418
Frame 825 825 825 825
Temperature rise Deg C 130 130 130 130
Lube System
Refill volume with filter change L 401.3 401.3 401.3 401.3
for standard sump Qts 424 424 424 424
Emissions***
NOx g/bhp-hr 6.56 8.36 10.63 10.72
mg/N•m3 @ 5% O2 2941 3836 5137 5052
CO g/bhp-hr 0.65 0.83 0.53 0.82
mg/N•m3 @ 5% O2 293 383 258 386
HC g/bhp-hr 0.17 0.15 0.23 0.14
mg/N•m3 @ 5% O2 77 70 111 66
PM g/bhp-hr 0.143 0.119 0.103 0.101
***Consult Caterpillar dealer for performance data and configuration details with 30° C aftercooler temperature.
(Reference DM3108 for low emissions and DM3107 for low BSFC.)
***UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics.
***Emissions data measurement is consistent with those described in EPA CFR40 Part 86, Subpart D and ISO8178-1 for measuring
HC, CO, PM, NOx.

3
S T A N D B Y 2 0 0 0 e k W
P R I M E 1 8 2 5 e k W
6 0 H z

TECHNICAL DATA
Prime
Generator Set — 1800 rpm/60 Hz/480 Volt DM3116 DM3118 DM3115 DM3117
Package Performance
Power rating @ 0.8 PF ekW 1825 1825 1825 1825
kVA 2281 2281 2281 2281
Performance Strategy Low Emissions Low BSFC
Coolant to aftercooler temperature (maximum)* Deg C 60 90 60 90
Fuel Consumption
100% load with fan L/hr 505.4 496.6 472.2 479.9
Gal/hr 133.5 131.2 124.7 126.8
75% load with fan L/hr 375.7 373.6 356.6 358.6
Gal/hr 99.2 98.7 94.2 94.7
50% load with fan L/hr 262.0 260.1 252.1 248.2
Gal/hr 69.2 68.7 66.6 65.6
Cooling System
Ambient air temperature Deg C 43 43 43 43
Deg F 110 110 110 110
Air flow restriction (system) kPa 0.12 0.12 0.12 0.12
in water 0.5 0.5 0.5 0.5
Engine coolant capacity without radiator L 233.0 233.0 233.0 233.0
Gal 61.6 61.6 61.6 61.6
Exhaust System
Combustion air inlet flow rate m3/min 169.7 161.6 159.8 156.7
cfm 5992 5706 5643 5533
Exhaust stack gas temperature Deg C 487 499 455 486
Deg F 909 930 852 907
Exhaust gas flow rate m3/min 450.3 436.7 406.3 416.4
cfm 15,900 15,420 14,346 14,703
Exhaust flange size (internal diameter) mm 203.0 203.0 203.0 203.0
(qty. of 2) in 8.0 8.0 8.0 8.0
Exhaust system backpressure kPa 6.7 6.7 6.7 6.7
(maximum allowable) in water 27 27 27 27
Heat Rejection
Heat rejection to coolant (total) kW 754 779 719 762
Btu/min 42,879 44,301 40,889 43,334
Heat rejection to exhaust (total) kW 2007 1973 1777 1868
Btu/min 114,136 112,203 101,056 106,231
Heat rejection to atmosphere from engine kW 147 155 136 148
Btu/min 8360 8815 7734 8417
Heat rejection to atmosphere from generator kW 66.90 66.90 66.90 66.90
Btu/min 3805 3805 3805 3805
Alternator**
Motor starting capability @ 30% voltage dip kVA 4418 4418 4418 4418
Frame 825 825 825 825
Temperature rise Deg C 105 105 105 105
Lube System
Refill volume with filter change L 401.3 401.3 401.3 401.3
for standard sump Qts 424 424 424 424
Emissions***
NOx g/bhp-hr 6.55 8.34 10.69 10.71
mg/N•m3 @ 5% O2 2967 3841 5181 5104
CO g/bhp-hr 0.54 0.66 0.50 0.64
mg/N•m3 @ 5% O2 244 304 244 304
HC g/bhp-hr 0.20 0.18 0.20 0.17
mg/N•m3 @ 5% O2 90 84 97 80
PM g/bhp-hr 0.151 0.124 0.103 0.102

***Consult Caterpillar dealer for performance data and configuration details with 30° C aftercooler temperature.
(Reference DM3114 for low emissions and DM3113 for low BSFC.)
***UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics.
***Emissions data measurement is consistent with those described in EPA CFR40 Part 86, Subpart D and ISO8178-1 for measuring
HC, CO, PM, NOx.

4
S T A N D B Y 2 0 0 0 e k W
P R I M E 1 8 2 5 e k W
6 0 H z

SPECIFICATIONS

CAT SR4B GENERATOR CAT ENGINE

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Salient pole, brushless, 3516B, 4-stroke-cycle watercooled diesel
permanent magnet excited, Bore — mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7)
static regulated Stroke — mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 (7.5)
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three phase wye Displacement — L (cu in). . . . . . . . . . . . . . . . . . . . . . . . . . 69 (4210)
IP rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drip proof IP22 Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14:1
Insulation: Aspiration . . . . . . . . . . . . . . . . . . . Turbocharged and Aftercooled
— Standard package . . . . . . . . . . . . . . . Class H windings with Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct unit injection
tropicalization and Governor type . . . . . . . . . . . . Caterpillar® ADEM control system
antiabrasion treatment
— UL 2200 package . . . . . . . . . . UL 1446 Recognized Class F
Overspeed capability
Prototype tested . . . . . . . . . . . . . . . . . . . . . . . . . . . 150% of rated CAT EMCP II+ CONTROL PANEL
Production tested . . . . . . . . . . . . . . . . . . . . . . . . . . 125% of rated 24 Volt DC Control
Wave form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 5% deviation NEMA 1, IEP23 dustproof enclosure
Harmonic distortion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 5% THD Lockable hinged door
Telephone influence factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 50 Generator terminal box mounted
Voltage regulator . . . . . . . . . . . . Digital Voltage Regulator (DVR) Single location customer connection
with 3 phase sensing, UL 508A Listed UL 508A Listed
Voltage regulation . . . . . . . . . . . . . . . . . . . . . < ± 1/2% (steady state) Panel illuminating lights
< ± 1% (no load to full load Auto start/stop control
at steady state conditions) Voltage adjust potentiometer
Voltage gain. . . . . . . . . . Adjustable to compensate for line loss True RMS AC metering
Paralleling capability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Digital indications for:
Rpm
Operating hours
Oil pressure
Coolant temperature
DC volts
L-L volts, L-N volts, Phase amps, Hz
KW, kVA, kVAR, kWhr, %kW, PF
Shutdowns with indicating lights for:
Low oil pressure
High coolant temperature
Overspeed
Emergency stop
Failure to start (overcrank)
Programmable protective relaying functions
Under and over voltage
Under and over frequency
Reverse power
Over current (phase and total)
KW level
3 spare indicator LED’s (programmable)
3 spare alarm/shutdown inputs

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: Ratings are based on SAE J1349 standard conditions.
● ABGSM TM3, AS1359, AS2789, BS4999, BS5000, BS5514, These ratings also apply at ISO3046/1, DIN6271, and BS5514
DIN6271, DIN6280, EGSA101P, IEC34/1, ISO3046/1, ISO8528, standard conditions.
JEM1359, NEMA MG 1-22, VDE0530, 89/392/EEC, 89/336/EEC
Fuel rates are based on fuel oil of 35° API (16° C or 60° F)
Standby — Output available with varying load for the gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used
duration of the interruption of the normal source power. at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.).
Standby power in accordance with ISO8528. Fuel stop power
in accordance with ISO3046/1, AS2789, DIN6271, and BS5514. Additional ratings may be available for specific customer
requirements. Consult your Caterpillar representative for details.
Prime — Output available with varying load for an unlimited
time. Prime power in accordance with ISO8528. 10% overload
power in accordance with ISO3046/1, AS2789, DIN6271, and
BS5514 available on request.

Continuous — Output available without varying load for

an unlimited time. Continuous power in accordance with
ISO8528, ISO3046/1, AS2789, DIN6271, and BS5514.

5
S T A N D B Y 2 0 0 0 e k W
P R I M E 1 8 2 5 e k W
6 0 H z

STANDBY/PRIME POWER GENERATOR SET PACKAGE — TOP VIEW

2546.4 (100.25)

STANDBY/PRIME POWER GENERATOR SET PACKAGE — SIDE VIEW

5987.2 (235.72)

3076.1 (121.11)

Package Dimensions
Note: General configuration not to be
Length 5987.2 mm 235.72 in
used for installation. See general
Width 2546.4 mm 100.25 in dimension drawings for detail.
Height 3076.1 mm 121.11 in

www.CAT-ElectricPower.com

TMI Reference No.: DM3107, DM3108, DM3109, DM3110, DM3111, DM3112, © 2001 Caterpillar
TMI Reference No.: DM3113, DM3114, DM3115, DM3116, DM3117, DM3118 All rights reserved.
Printed in U.S.A.
U.S. sourced

LEHX0772 (01-01) Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.