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AGGREGATE CONCRETE
PHASE I REPORT
Submitted by
BHARATHI S
MASTER OF ENGINEERING IN
STRUCTURAL ENGINEERING
DECEMBER 2017
ii
BONAFIDE CERTIFICATE
Dr. S. CARMEL JAWAHAR, M.E., Ph.D. Dr.M. JOHN ROBERT PRINCE, M.E., Ph.D.
HEAD OF THE DEPARTMENT ASSISTANT PROFESSOR
Department of Civil Engineering Department of Civil Engineering
St. Xavier’s Catholic St. Xavier’s Catholic
College of Engineering College of Engineering
Chunkankadai 629 003 Chunkankadai 629 003
ABSTRACT
Fast development in the recent years indeed has increased the need of coarse
aggregate in the alarming rate. Besides that, the growth of the construction industry has
also produced lots of product mainly the waste materials. In fact, land filling is the most
common waste management practice in India. The high amount of construction waste
generated from the construction industries has caused pollution. Due to modern
requirements for living and developed construction industries, the old buildings (usually
constructed with brick masonry) are demolished and are replaced with new modern
buildings. Demolition of buildings results in waste materials which can create waste
related problems and environmental issues. By using recycled aggregates, weight of
concrete can also be reduced, which can also solve problems related to self-weight of
concrete. The study is conducted to investigate the flexural performance of reinforced
concrete beams made with recycled brick aggregate. Furthermore, to investigate the
mechanical and physical properties of brick waste concrete, and to compare the flexural
performance of brick waste as full replacement of coarse aggregate in concrete with the
conventional concrete (control sample). In this study physical properties of cement, sand
and Recycled brick aggregate like specific gravity, sieve analysis, bulk density, bulking
of sand, water absorption, moisture content test, finess of cement, cement consistency,
initial and final setting time of cement were tested. Light weight recycled brick aggregate
has different texture, size and properties than normal aggregate. The properties of
concrete such as slump, density, compressive strength are studied by replacing the granite
aggregate with recycled brick aggregate. With the advancement of the concrete
technology and to fulfill the durability requirement M30 (28 days characteristic
compressive strength 30 MPa when tested on 150 mm cube) and higher grade of concrete
is generally used in most of the construction now a days, thus there is a complete shift of
trend to the use of stone aggregate instead of brick aggregate in concrete.
iv
ஆய் வுசுருக்கம்
சமீபத்திய ஆண்டுகளில் வேகமாக ேளர்ச்சி உண்மமயில்
ஆபத்தான விகிதத்தில் கடுமமயான மமாத்த வதமே
மணல் மை் றும் குறிப் பிட்ட புவியீர்ப்பு, சல் லமட பகுப் பாய் வு,
மமாத்த அடர்த்தி, மணல் , நீ ர் உறிஞ் சுதல் , ஈரப் பாதுகாப் பு
வசாதமன, சிமமன் ட் சிமமண்ட், சீமமந் து சீரான தன் மம,
மறுசுழை் சி மசங் கல் மதிப் பீடு . வலசான எமட மறுசுழை் சி மசங் கல்
மதிப் பானது மேே் வேறு மமாத்த அமமப் பு, அளவு மை் றும்
பண்புகள் ஆகியேை் மைக் மகாண்டிருக்கும் . கான் கிரீட் வபான் ை
கான் கிரீட் உயர்ந்த தரம் மகாண்ட M30 (28 நாட்கள் சிைப் பியல் பு
ACKNOWLEDGEMENT
I express my profound gratitude to almighty god for his presence and blessings
during the course of the work.
I wish to express my sincere thanks to our correspondent
Rev. Fr. Dr. MARIA WILLIAM, Ph.D., for providing dexterities in the institution to
complete this project work successfully.
I am hearty indebted to our principal
Dr. S. JOSEPH SEKHAR, M.E., Ph.D., for the facilities made available for the
progress and completion of project
I wish to extend my heartiest thanks to our Head of the Department
Dr. S. CARMAL JAWAHAR, M.E., Ph.D., for his encouragement and effective
suggestions to complete this project.
I am proudly obliged to render my immense gratitude to my guide
Dr. M. JOHN ROBERT PRINCE, M.E., Ph.D., Department of Civil Engineering for
her valuable guidance, effective suggestions and advice to complete this project
successfully.
I wish to extend my heartest thanks to my P.G co-ordinator Dr. M. JOHN
ROBERT PRINCE, M.E., Ph.D., and Professor in charge Dr. J. JERLIN REGIN
M.E., Ph.D.,
vii
I also owe thanks to my parents and friends for helping me in preparing the
project. I thank all the staff members of civil engineering department for their valuable
suggestions during the project.
BHARATHI S
TABLE OF CONTENTS
LIST OF TABLES
TABLE
TITLE PAGE NO
NO
4.1 Standard consistency of cement 12
CHAPTER 1
INTRODUCTION
1.1 General
mix proportion method described in ACI-318. But the unit weight of concrete made
with crushed natural stone ranges from 2242 kg/m3 to 2434 kg/m3 whereas the unit
weight of concrete made with brick coarse aggregate ranges from 2002 kg/m3 to
2082 kg/m3. Also, the surface roughness and texture of brick coarse aggregate is not
similar to crushed natural stone aggregate. So it becomes uncertain whether brick
aggregate concrete and recycled brick aggregate concrete will follow the design
equations developed for the crushed natural stone. Therefore, it is important to find
the suitability of the application of ACI-318 provisions for these aggregates.
Although some studies had been conducted to understand the suitability of brick as
coarse aggregate, few literatures were found where the suitability of RCA originated
from brick aggregate concrete was discussed. Further investigations are still
necessary to understand if ACI-318 provisions can be safely used for RC beams
made with recycled brick aggregates.
The scarcity of good and quality coarse aggregates has now become an issue that
keeps pressing hard to construction sector mostly in many construction processes. Natural
coarse aggregates are generally extracted from larger rock formations through a process
of open excavation, also known as quarrying process. The existing aggregate used are
non-renewable coarse aggregate also the reason for the scarcity of aggregate. It takes
many years for a natural coarse aggregate to be reformed again after being excavated.
With the lack of it resources will affect the production of a good concrete. Furthermore,
the aggregate, quarrying process causes a negative effect to environment. This is due to
the quarrying process will strip the land and depletion of natural resources. With the
construction project is keeps increasing years after years, the production of natural
resources has been affected to depletion. Construction waste has become a global issue
faced by researchers and practitioners around the world lately. More specifically, it has a
primary effect on construction cost, time, productivity and sustainability aspects
3
(Rahman I. A., 2012). The waste that been generated through every year, have resulting
environmental troubles and global warming problems in the world. As a developing
country, India also has been affected by this construction waste problem in the same
situation with the rapid development of the construction sector. The statistics of
construction waste that's been produced have shown estimated that almost 10 to 30
percent originates from construction and demolition activities globally. A study shows
that over 28 percent urban solid waste is originates from construction and industrial waste
in the central and southern regions of India. Landfill is the one of the common ways to
organize waste disposal. The increasing of construction waste that keeps increasing on a
large scale of area year by year causes the construction waste are dumped to the
landfilling area and minimize the capacity of landfilling to support the construction
waste. Demand of houses and major infrastructure keeps the amount of construction
waste getting increased. This statistic shows that the construction waste generation will
keep increasing year after year. If this situation is not being overcome, it will result
landfilling is full with construction waste and more landfilling needed to be produced to
fulfil the require construction waste. In addition, many landfills have decided to close
rather than receiving new waste due to the number of waste generated yearly is far more
rapidly than the natural degradation process. From researchers conduct on 30
construction sites, six types of materials were identified, such as concrete (12.32%),
metal (9.62%), brick (6.24%), plastic (0.43%), woods (69.10%), and other waste (2%)
(Faridah, 2004). Even though brick waste is not the higher amount of waste in
construction, but it contributes an increasing of waste material from construction. More
likely this waste can be treated by reusing for construction. The issue, scarcity of landfill
also will put a decision maker in local and state authorities in critical situations to a make
a tough decision to prevent these problems. Thus, waste utilization has become an
alternative solution to overcome the problem for disposal of waste (Bahoria, 2013). As
stated above it seems that the use of brick waste as alternative coarse aggregate for
concrete production is one of the good alternatives to overcome the problem stated. It has
actually been applied in many countries, and including in Australia. The use of recycled
4
waste has been proven to be practical for low strength concrete and for a limited extend
for some structural grade concrete. Instead of minimizing the brick waste produced, it can
increase the strength and performance of concrete production. While it also helps
minimize the land fill scarcity problem.
CHAPTER 2
LITERATURE REVIEW
This chapter focuses the review of literature regarding the issue the flexural
behaviour of RC Beams made with Recycled Brick Aggregate with chemical
admixtures in the past researches and studies. The most noteworthy of them which are
relevant to the current study are being reviewed.
2.1. Tarek Uddin Mohammed , Hare Krishna Das , Aziz Hasan Mahmood,
Md. Nafiur Rahman , M.A. Awal, “Flexural performance of RC beams
made with recycled brick aggregate” Construction and Building Materials
Volume - 134 (2017) 67–74
This journal aims to study the Using of crushed bricks as coarse aggregates in
concrete is of particular interest to preserve natural aggregate sources as well as
to reduce waste and waste storage. The objective of this experimental work was
to study the durability of reinforced concrete made with crushed brick as
aggregate. For this purpose, a comparative study was performed on the durability
properties of concrete made with crushed brick as coarse aggregates and with
natural aggregates.
2.3. Antonio Eduardo Bezerra Cabral a, Valdir Schalch b, Denise Carpena Coitinho
Dal Molin c, José Luis Duarte Ribeiro c., “Mechanical properties modelling of
recycled aggregate concrete” Construction and Building Materials Volume-24(2010)
421-430
This journal explains the variability observed in the composition of construction
and demolition (C&D) waste is a problem that inhibits the use of recycled aggregates in
concrete production. To contribute in this field , a research was carried out varying
water/cement ratio and substitution percent of natural aggregates by recycled aggregates.
The experimental program used samples of main Brazilian C&D waste sources, which
are concrete, mortar and red ceramic bricks as well as tiles. Results of concrete
compressive strength and elastic modulus were statistically analysed and modelled. The
study shows that for both concrete properties, recycled coarse aggregate was more
influential than recycled fine aggregate. However, the use of fine recycled red ceramic
increased concrete strength. Coarse recycled red ceramic aggregate and fine recycled
concrete aggregate exercised the largest and the smallest influence, respectively, in
concrete properties.
2.4. Mohammad Abdur Rashid, Md. Abdus Salam, Sukanta Kumar Shill1 and Md.
Kowsur Hasan2, “Effect of Replacing Natural Coarse Aggregate by Brick
Aggregate on the Properties of Concrete” DUET Journal, Volume 1, Issue 3, June
2012.
7
2.5. Syed Ishtiaq Ahmad, A.M.ASCE and Sushanta Roy, “Creep Behavior and Its
Prediction for Normal Strength Concrete Made from Crushed Clay Bricks as
Coarse Aggregate”, Journal of materials in civil engineering © ASCE / March 2012
DOI: 10.1061/(ASCE)MT.1943-5533.0000391.
This journal aims to study the effect of crushed clay bricks as coarse aggregate on
creep behavior of concrete; a comprehensive testing program was conducted. Concrete
cylinder specimens having characteristic or specified compressive strength of 17.2, 24.0,
and 27.5 MPa were prepared from both natural stone and crushed clay brick aggregate.
Mix design ratios were evaluated in a way so that volumetric content of coarse aggregate,
both brick and stone, remained same for all concrete samples. Specimens were subjected
to creep testing at the 7th and 28th day after casting and creep strain data were recorded
up to 300 days. Results show that although strength and other environmental parameters
remain the same, concrete made from crushed clay brick as coarse aggregate have a
higher creep strain than that of concrete made from natural stone aggregate. This increase
in creep strain ranges from 30% to as high as 45% for the 300-day loading history
considered. Additionally, to select an appropriate model to predict creep in brick
aggregate concrete, the effectiveness of five widely used prediction models were
8
examined. Predicted creep strain from ACI 209R, CEB-FIP, B3, GL2000, and Eurocode
2 models were compared with experimental results. By using statistical analysis, the
authors established that prediction of creep by GL2000 model is closest to the
experimental results. Finally, a modification factor has been proposed that may be
incorporated so that prediction of creep strain by the GL2000 model in brick aggregate
concrete becomes more realistic.
2.7. Md. Kobir Hossain, Mohammad Abdur Rashid, and Md. Rezaul Karim,
“Effect of Cement Content and Size of Coarse Aggregate on the Strength of Brick
Aggregate Concrete” DUET Journal, Vol. 2, Issue 2, June 2015.
9
This journal describes the effects of size of coarse aggregate and cement content
on the compressive strength of brick aggregate concrete have been reported in this paper.
A total of 108 numbers of concrete cylinder (150mm×300mm) were tested using six
nominal sizes (12.5, 19.0, 25.0, 32.0, 38.0 and 50.0 mm) of coarse aggregate and six
cement contents (150, 200, 250, 300, 350 and 400 kg/m3 of concrete) considering water-
cement ratio of 0.5 by weight. Test results reveal that the strength of concrete increases
with the increase in cement content of concrete. The strength of concrete also increases
with the increase in size of coarse aggregate for a cement content of 150 kg/m3.
However, for concrete with cement content more than 150 kg/m3, strength increases with
the increase in size of coarse aggregate upto 25 mm and decreases as the aggregate size
increases beyond 25 mm.
2.8. Farid Debieb, Said Kenai, “The use of coarse and fine crushed bricks as
aggregate in concrete” Construction and Building Materials 22 (2008) 886–893.
to highly underestimate the test values., whereas the code suggested expression for elastic
modulus gives much higher values than the experimental ones for brick aggregate
concrete. Relations were proposed to estimate the modulus of rupture and the modulus of
elasticity of brick aggregate concrete of higher strengths.
2.11. Mohammed Tarek Uddin, Ariful Hasnat, Mohammad Abdul Awal, and
Shamim Z. Bosunia, “Recycling of Brick Aggregate Concrete as Coarse Aggregate”
Journal of Materials in Civil Engineering January 29, 2014. Doi: 10.1061/ (ASCE)
MT.1943-5533.0001043
In this paper presents an extensive investigation was carried out for recycling of
demolished brick aggregate concrete as coarse aggregate. For this, demolished concrete
blocks were collected from 33 different building sites of different ages and broken into
pieces as coarse aggregate. Due to the lack of availability of stone aggregate in
Bangladesh, most of the old structures are constructed with brick chips as coarse
aggregate, therefore the recycled aggregate investigated in this study is different from the
recycled aggregate investigated in other countries which are mostly made of stone chips.
The properties of recycled aggregate, such as specific gravity, absorption capacity, and
abrasion were tested. More than 700 cylinder concrete specimens of diameter 150 mm
and height 300 mm were made with water-to-cement ratio 0.45 and 0.55. Concrete
specimens were tested at 7, 14, and 28 days for compressive strength, tensile strength,
and Young’s modulus. The results are compared with virgin brick aggregate. Extended
study was also conducted on partial replacement (10% ~50%) of virgin brick aggregate
with recycled brick aggregate. Also, in-situ strength of an old structure has been
compared with the compressive strength of recycled aggregate concrete made with the
recycled aggregate collected from the same structure. Based on this investigation, it is
revealed that recycled brick aggregate can be used as coarse aggregate for making
concrete of strength 20.7 to 31.0 MPa. For the same mix design, the recycled aggregate
concrete produces almost similar strength compared to the virgin first class brick
aggregate concrete commonly used in Bangladesh. However, relatively better
12
evaluated through this paper. Comparison is made between two types of concrete’s
property test results. One of them is lightweight concrete made with crushed brick (BC)
as primary coarse aggregate. Crushed brick is a locally available construction material in
Indian subcontinent. Another type of concrete is a denser one, made with crushed stone
(SC) as primary coarse aggregate. The comparisons on test results are presented with
respect to time and water cement ratios. It was observed from the experiment that,
strength and density increases with maturity of concrete and percent void and absorption
capacity decreases with time. Better results were obtained from stone aggregate concrete
than brick aggregate concrete in cases of all of the tests. A minimum water cement ratio
is also recommended to ensure minimum level of durability through this paper.
2.14. Mohd. Sarfaraz Banda, Md. Shamim Hossain, Md. Ruhul Amin, “A Study on
Cube and Cylinder Strength of Brick Aggregate Concrete”, IOSR Journal of
Mechanical and Civil Engineering (IOSR-JMCE) Volume 9, Issue 3 (Sep. - Oct.
2013), PP 65-72
This journal describes the main objective of this research was to make comparison
of strength between cube and cylinder using brick aggregate concrete. For this purpose,
nine sets of mix proportions were made and studied the variation of strength between
cube and cylinder. Along with this, variation of strengths between standard and small
cylinders was also observed. Moreover, concrete was designed for two specified
compressive strengths (3000 psi and 4500 psi) by American Concrete Institute (ACI) mix
design procedure. Then it was casted and tested in laboratory with proper care. From the
analysis of the test results, it had been found that cylinder strength was approximately 86
to 90 percent of cube strength and small cylinder strength was approximately 91 to 94
percent of standard cylinder strength.
reduces the overall unit weight of concrete masonry units. Actually, modified
concrete masonry units incorporating recycled aggregates achieve lower unit weight,
higher thermal resistance and absorption rate than reference units. Although
considerable strength reduction is noticeable by substitution, compressive strength
levels meet the Egyptian specifications limitations. Critical replacement ratios are
suggested to produce load bearing-concrete masonry units. Based on experimental
evidences, it can be stated that the use of recycled aggregate and dust made of clay
bricks is promising in many applications where the thermal resistance, cost and
environmental aspects are imperative.
2.17. Mohammed Tarek Uddin, Aziz Hasan Mahmood, Md. Rubayet Ibna Kamal,
S.M.Yashin ,Zia Uddin Ahmed Zihan, “Effects of maximum size of brick
aggregate on properties of concrete” Construction and Building Materials 134
(2017) 713-726.
2.18. Fatih Bektas, “Alkali reactivity of crushed clay brick aggregate” Construction
and Building Materials 52 (2014) 79-85.
2.20. Syed Ishtiaq Ahmad, a and Sushanta Roy, “Creep Prediction Model for
Concrete Made of Crushed Clay Bricks as Coarse Aggregate” Applied Mechanics
and Materials Vols. 166-169 (2012) pp 994-997
In this journal describe a simple design office oriented empirical model containing
only two parameters has been developed to predict creep behavior of concrete made of
crushed clay bricks as coarse aggregate. For this, concrete samples having three different
normal compressive strengths in the range of 18.9 up to 24.0 N/mm2 are first prepared
18
and then tested for their creep deformation. For each of the samples, a hyperbolic
equation is developed from their creep-time behavior. These equations are then combined
and modified according to statistical norms to finally obtain a generalized equation.
Comparison of creep strain obtained from this equation with that of experimental values
show that the proposed model can closely predict creep in brick aggregate made concrete.
2.21. Tanja Kalman Sipos, Ivana Milic evic, Rafat Siddique , “Model for mix design
of brick aggregate concrete based on neural network modelling”, Construction and
Building Materials 148 (2017) 757-759
This article proposes an optimized quantitative model for proportioning concrete
mixtures based on cement content, water-cement ratio and percentage of recycled
aggregate replacement according to preferred recycled brick aggregate concrete (RBAC)
compressive strength. A database compiled from 147 experimental tests of RBAC
compressive strength was processed by neural network modelling to achieve a reliable
prediction, which was investigated by three-fold validation. The performance of the
representative neural network model was verified by parametric analysis with a brief
review of the influence of each RBAC component. The focus of the main results is
enhancement of the neural network modelling results and consequently new
interpretation and conceptualization for theoretical advancement and practical applied
research on RBAC concrete content.
2.22. M.A. Salam, M.N. Islam and M.A. Rashid, “An expert system for mix design
of brick aggregate concrete”, International Journal of Mechanical and Materials
Engineering (IJMME), Vol. 7 (2012), No. 1, 54–63.
In this journal an expert system prototype for mix design of brick aggregate
concrete called ESBAC is described in this paper. It was developed for concrete having
compressive strength up to 28 MPa (4000 psi). ESBAC is capable of selecting the
proportions of cement, mixing water and aggregates. The main issues addressed were the
knowledge acquisition process, building of the prototype and verification of its
19
performance. The knowledge was taken from technical literature and experts’ opinion.
The knowledge was represented using frames and production rules. Two case studies
were carried out to evaluate the performance of the system. In these case studies, the
overall performance of the ESBAC was found to be satisfactory.
This paper deals with the development of composite concrete beams using light
weight concrete and conversional concrete. The conventional concrete is designed to
have strength of M30. Then to have the light weight concrete in beam, broken bricks will
be mixed with conventional concrete by replacing the coarse aggregate of 0%, 20% 40%,
60%, 80% and 100%. With the addition of bricks, the corresponding the density and
strength was expected to get reduces. For the corresponding density, the percentage of air
entrainment will be checked out. Finally a mix with moderate density will be choose to
use along with the conventional concrete in the composite flexural members. Our main
aim is to find the correct position to use light weight concrete in a flexural member along
with conventional concrete. The assumed positions for the light weight and the
conventional concrete in the cross section of beam are investigated under flexure. The
R.C beams are cast for the assumed cross sections. After curing, those specimens are
subject to test and the loads to deflection parameter are studied. From this report it was
concluded that, the light weight concrete can be used in beam along with the
conventional concrete.
2.25. Kasi Rekha, GSMR Bharath, Potharaju Malasani, “Residual flexural strength
of recycled brick aggregate concrete exposed to high temperatures”, International
Journal of Engineering and Technology (IJET) Vol 7 No 6 Dec 2015-Jan 2016, p-
ISSN : 2319-8613
In this paper describes an experimental investigation the brick from the demolition
waste is used as a coarse aggregate to study the flexural behaviour of recycled brick
aggregate (RBA) concrete after exposure to high temperatures. The recycled brick
aggregate is replaced to granite aggregate up to 25% by its volume to produce RBA
concrete. Beam specimens of size 100mm × 100mm × 500mm were used to study the
flexural strength (modulus of rupture) of both RBA concrete and granite aggregate (GA)
concrete. Both the concretes were heated to desired temperatures from 100oC to 1000oC
in an interval of 100oC for three hours in bogie hearth furnace. The residual flexural
strengths of both heated RBA and GA concretes were presented in this research to study
21
CHAPTER 3
METHODOLOGY
3.1 General
This chapter briefly explains the methodology adopted in this project. It has
been already discussed in the previous chapter about the introduction of flexural
behavior of recycled brick aggregate concrete beam. The following methodology
has been adopted to achieve the objective of this project.
Literature Survey
Collection of
Materials
Priliminary Study
on Materials
Mix Design
Casting of
specimens
Testing of specimen
Comparison
Result and
Conclusion
24
CHAPTER 4
EXPERIMENTAL PROGRAM
Observation
W1 = 100 gm
W2 = 7 gm
W2 7
% of residue left on the sieve = x 100 = x 100 = 7%
W1 100
Take about 300 gm of cement and paste was made by adding water about 24% of
the weight of cement.
The paste is filled in Vicat apparatus mould within 3-5 minutes and the mould was
shock well to air.
Standard plunger of 10 mm diameter and 40 mm long is attached to the Vicat
apparatus and brought down to touch the surface of paste in the test block.
The depth of penetration of plunger was noted.
The second trial was conducted further adding water of 1% weight of cement and
depth of penetration was noted.
Similarly, number of trials was conducted, till the plunger penetrate upto a depth
of 5mm to 7mm from bottom and note the particular percentage of water which
allows the plunger to penetrate within the limits.
The values are shown in table 4.1
26
1 300 28 84 29
2 300 27 87 18
3 300 30 90 7
A 300 gm of cement was taken and paste was made with 0.85 times of water that
was prepared to give a standard consistency.
The time at which the water initially added was noted. The Vicat mould was filled
with the cement paste in 3 to 5 minutes.
The surface of the paste is smoothened, making it level with the top of the mould.
The needle was gently lowered to the surface of the paste and was quickly released
allowing it to sink into the paste by its own weight.
The procedure was repeated until the needle fails to pierce the block for about
5mm to 7mm measured from the bottom and the time was noted using stop watch.
The difference between the timing will give the initial setting time.
The values are shown in table 4.2
27
Time in Penetration
Sl no:
minutes mm
1 5 4.5
2 10 4.5
3 20 4.5
4 25 6
5 30 7
Take a clean dry pycnometer with its cap and weight it (W1).
Take about 300 gm of cement in the pycnometer and find the weight of
pycnometer with cement (W2).
Fill the pycnometer with kerosene up to the hole in the cap and shake it to remove
the air. Then take the weight of the pycnometer with cement and kerosene (W3).
Empty the pycnometer cleans it thoroughly. Then fill it with kerosene up to the
hole of the cap and weight (W4).
Table 4.3 Specific gravity of cement
Sl
Observations in gram Trail 1 Trail 2 Trail 3
no:
1 Empty weight of pycnometer, W1 25 30 27
2 Weight of pycnometer + cement, W2 40 45 43
3 Weight of pycnometer + cement + kerosene, W3 75 80 78
4 Weight of pycnometer + kerosene, W4 65 70 67
Specific gravity 3.0 3.15 3.2
28
(W2−W1)
Specific gravity, G =
((W2−W1)−(W3− W4))
Aggregate which is passing through 4.75 IS sieve is termed as fine aggregate. Fine
aggregate is added to concrete to assist workability and to bring uniformity in mixture.
Usually the natural river sand is used as fine aggregate. Important thing to be considered
is that the fine aggregate should be free from coagulated lumps.
Locally available good quality river sand was used. Laboratory test were
conducted on fine aggregate to determine the different physical properties as IS 383 (Part
3)-1970.
Air set lumps if any in the fine aggregate are removed with fingers.
About 1000 gm of fine aggregate is weighed accurately
The fine aggregate taken is sieved through set of sieves by means of hand shaking.
The residue left after 15 minutes of sieving is weighted.
Thus the fineness modulus can be calculated by cumulative percentage of weight
retained.
The table showing the fineness of fine aggregate is shown below and the fineness
of aggregate is calculated by using cumulative percentage of weight retained.
The values are shown in table 4.4
29
Weight Cumulative
Sl % of soil
IS sieve number retained soil % weight
no: retained % finer
(kg) retained
1 4.75 0.061 6.1 6.1 93.9
2 2.36 0.133 13.3 19.4 80.6
3 1.18 0.120 12 31.4 68.6
4 600µ 0.153 15.3 46.7 53.3
5 300µ 0.301 30.1 76.8 23.2
6 150µ 0.17 17.6 94.4 5.6
7 Pan 0.056 5.6 100 0
3.252
% 𝑓𝑖𝑛𝑒𝑟
Fineness modulus =
100
Grading zone II
Take a clean dry pycnometer with its cap and weight it (W1).
Take about 500 gm of fine aggregate in the pycnometer and find the weight of
pycnometer with fine aggregate (W2).
Fill the pycnometer with water up to the hole in the conical cap and shake it to
remove the air. Then take the weight of the pycnometer with fine aggregate and
water (W3).
Empty the pycnometer cleans it thoroughly. Then fill it with water up to the hole
of the conical cap and weight (W4).
30
Sl
Observations in Kg Trail 1 Trail 2 Trail 3
no:
1 Empty weight of pycnometer, W1 0.645 0.645 0.645
2 Weight of pycnometer + fine aggregate, W2 1.108 1.108 1.108
Weight of pycnometer + fine aggregate + water,
3 1.705 1.710 1.705
W3
4 Weight of pycnometer + water, W4 1.415 1.422 1.415
Specific gravity 2.68 2.65 2.68
(W2−W1)
Specific gravity, G =
((W2−W1)−(W3− W4))
4.1.2.3 Bulk density and Percentage of voids in fine aggregate (compacted) [IS
27720-29-1975]
Measure the dimensions of the cylinder and calculate its volume (V).
The cylindrical measure is filled about 1/3 time thoroughly mixed aggregate and
tamped with strokes by tamping rod,16 mm diameter and 60 cm long.
Level the top surface of the fine aggregate in the metal measure, with a straight
edge or tamping bar.
Determine the weight of the fine aggregate in the measure and record the weight
(W) in Kg.
Knowing the specific gravity in saturated condition and bulk density (compacted)
of the aggregate, the void ratio can be calculated.
The values are shown in table 4.6
31
Table 4.6 Bulk density and percentage voids of fine aggregate (compacted)
Weight of
Empty weight Weight of cylinder + Capacity of Bulk
fine %
of cylinder, poured with fine cylinder, V density
aggregate voids
W1 (kg) aggregate, W2 (kg) (lit) (kg/lit)
(W2-W1)
3.475 6.610 3.135 2.15 1.458 45.3
3.475 6.612 3.137 2.15 1.459 44.7
3.475 6.611 3.136 2.15 1.458 45.3
Empty weight of cylinder (W1) = 3.475kg
0.785𝑑2 ℎ
Capacity of cylinder =
1000
0.785𝑋1252 𝑋175
=
1000
= 2.15 lit
𝑊 3.135
Compacted unit weight or bulk density, γ = =
𝑉 2.15
𝐺−𝛾
Percentage voids = 𝑋 100
𝐺
2.67−1.458
= 𝑋 100
2.67
= 45.3%
32
Where,
4.1.2.4 Bulk density and Percentage of voids in fine aggregate (loose) [IS 27720-29-
1975]
Measure the dimensions of the cylinder and calculate its volume (V).
Fill the cylindrical measure to overflowing by means of a shovel or scoop, the fine
aggregate being discharged from a height not exceeding 5 cm above the top of the
measure.
Level the top surface of the fine aggregate in the metal measure, with a straight
edge or tamping bar.
Determine the weight of the fine aggregate in the measure and record the weight
(W) in Kg.
Knowing the specific gravity in saturated condition and bulk density (loose) of the
aggregate, the void ratio can be calculated.
The values are shown in table 4.7
33
Table 4.7 Bulk density and percentage voids of fine aggregate (loose)
Weight of
Empty weight Weight of cylinder + Capacity of Bulk
fine %
of cylinder, W1 Weight of loose fine cylinder density
aggregate voids
(kg) aggregate, W2 (kg) (lit) (kg/lit)
(W2-W1)
3.475 6.395 2.92 2.15 1.358 49.1
0.785𝑑2 ℎ
Capacity of cylinder =
1000
0.785𝑋1252 𝑋175
=
1000
= 2.15 lit
𝑊 2.92
Loose unit weight or bulk density, γ = =
𝑉 2.15
= 1.358 kg/liter
𝐺−𝛾
Percentage voids = 𝑋 100
𝐺
34
2.67−1.358
= 𝑋 100
2.67
= 49%
Where,
Mass of oven
Mass of FA
dried FA Moisture
Mass of excluding
excluding content (%)
container (M1) container weight 𝑾𝟑 − 𝑾𝟐
container weight x 100
𝑾𝟑
(M2)
(M3)
Weight of
Weight of
Weight of pycnometer Weight of
oven dried % of water
sample (C) +sample+ pycnometer +
sample (D) absorption
(gm) water (A) water (B) (gm)
gm
(gm)
500 1835 1540 495 1.00
500 1835 1540 495 1.00
500 1834 1539 494 1.01
36
(𝐶−𝐷)
Percentage of water absorption = x 100 = 1.01
𝐷
Put sufficient quantity of the sand loosely into a container. Until it is about two-
thirds full. Level off the top of the sand and pushing steel rule vertically down
through the sand at the middle to the bottom, measure the height. Suppose this is h
cm.
Empty the sand out of the container into another container where none of it will be
lost. Half fill the first container with water. Put back about half the sand and rod it
with a steel rod, about 6 mm in diameter, so that its volume is reduced to a
minimum. Then add the remainder of the sand and rod it in the same way,. Smooth
and level the top surface of the inundated sand and measure its depth at the middle
with the steel rule. Suppose this is h’ cm.
In a 250-ml measuring cylinder, pour the damp sand until it reaches the 200-ml
mark. with water and stir the sand well. Then fill the cylinder. It will be seen that
the sand surface ‘is now below its original level.
37
Take a clean dry pycnometer with its cap and weight it (W1).
Take about 1000 gm of brick aggregate in the pycnometer and find the weight of
pycnometer with brick aggregate (W2).
Fill the pycnometer with water up to the hole in the cap and shake it to remove the
air. Then take the weight of the pycnometer with coarse aggregate and water (W3).
Empty the pycnometer cleans it thoroughly. Then fill it with water up to the hole
of the cap and weight (W4).
The values are shown in table 4.11
Table 4.11 Specific gravity of brick aggregate
(D) (505)
Specific gravity, G = =
(𝐷)−(A− B)) (505) – (1160 – 845)
39
Air set lumps if any in the brick aggregate are removed with fingers.
About 1000 gm of coconut shell is weighed accurately
The brick aggregate taken is sieved through set of sieves by means of hand
shaking.
The residue left after 15 minutes of sieving is weighted.
Thus the fineness modulus can be calculated by cumulative percentage of weight
retained.
The table showing the fineness of brick aggregate is shown below and the fineness
of aggregate is calculated by using cumulative percentage of weight retained.
The values are shown in table 4.12
Table 4. 12Fineness modulus of brick aggregate
Weight of % of
Cumulative
Sl brick retained
IS sieve number % weight
no: aggregate brick % finer
retained
retained (kg) aggregate
1 80mm 0 0 0 100
2 40mm 0 0 0 100
3 20mm 0.315 31.5 31.5 68.5
% 𝑓𝑖𝑛𝑒𝑟 290
Fineness modulus = =
100 100
(𝐶−𝐷)
Percentage of water absorption = x 100 = 1.01
𝐷
(625−505)
= x 100 = 1.01
505
41
Measure the volume of the cylindrical metal measure by pouring water into the
metal measure and record the volume “V” in liter
Fill the cylindrical metal measure about 1/3rd full with thoroughly mixed aggregate
and tamp it 25 times using tamping bar.
Add another layer of 1/3rd volume of aggregate in the metal measure and give
another 25 strokes of tamping bar.
Finally fill aggregate in the metal measure to over-flowing and tamp it 25 times.
Remove the surplus aggregate using the tamping rod as a straight edge
Determine the weight of the aggregate in the measure and record that weight “W”
in Kg
The values are shown in table shown in table 4.14
0.785𝑑2 ℎ
Capacity of cylinder =
1000
0.785𝑋1252 𝑋175
=
1000
= 2.15 lit
𝑊 1.890
Loose unit weight or bulk density, γ = =
𝑉 2.15
= 0.879 kg/liter
𝐺−𝛾
Percentage voids = 𝑋 100
𝐺
2.66−0.879
= 𝑋 100
2.66
= 67%
Measure the volume of the cylindrical metal measure by pouring water into the
metal measure and record the volume “V” in liter
Fill the cylindrical measure to overflowing by means of a shovel or scoop, the
aggregate being discharged from a height not exceeding 5cm above the top of the
measure
Level the top surface of the aggregate in the metal measure, with a straightedge or
tamping bar
The values are shown in table shown in table 4.15
43
Weight of
Empty weight Weight of cylinder + Capacity of Bulk
brick %
of cylinder, W1 Weight of loose brick cylinder density
aggregate voids
(kg) aggregate, W2 (kg) (lit) (kg/lit)
(W2-W1)
3.475 5.05 1.575 2.15 0.733 72.4
0.785𝑑2 ℎ
Capacity of cylinder =
1000
0.785𝑋1252 𝑋175
=
1000
= 2.15 lit
𝑊 1.575
Loose unit weight or bulk density, γ = =
𝑉 2.15
= 0.773 kg/liter
𝐺−𝛾
Percentage voids = 𝑋 100
𝐺
44
2.66−0.773
= 𝑋 100
2.66
= 72.4%
4.1.5 Water
Water is an important ingredient of concrete as it actively participates in the
chemical reaction with cement. The quantity and quality of water is required to be
watched into carefully so that it can form the strength giving cement gel. Portable water
is used for making mortar. The pH value of water lies between 6 and 8 that indicate the
water is free from organic matters. Water is needed to chemically react with the cement
(hydration) and to provide workability with the concrete. The amount of water in the mix
in pounds compared with the amount of cement is called the water/cement ratio. The
lower the w/c ratio, the stronger the concrete (higher strength, less permeability).
45
CHAPTER 5
5.1 INTRODUCTION
The actual cost of concrete is related to the cost of materials required for
producing a minimum mean strength called characteristic strength that is specified by the
designer of the structure. This depends on the quality control measures, but there is no
doubt that the quality control adds to the cost of concrete. The extent of quality control is
often an economic compromise, and depends on the size and type of job. The cost of
labour depends on the workability of mix, e.g., a concrete mix of inadequate workability
may result in a high cost of labour to obtain a degree of compaction with available
equipment.
46
The requirements which form the basis of selection and proportioning of mix ingredients
are:
a) The minimum compressive strength required from structural consideration
b) The adequate workability necessary for full compaction with the compacting
equipment available.
The step-in-step procedure adopted for the selection of mix proportions for M30 grade of
concrete with the following data:
= 38.25 N/mm2.
48
Estimated water content for 100 mm slump = 186+ (6/186) = 197 litre.
(Note: If Super plasticizer is used, the water content can be reduced up to 20% and
above.) Based on trials add of 1% of Super plasticizer water content reduction of 20% has
been achieved, Based on trial 29% has achieved. Hence the arrived water content =
197x0.71 = 140 litre.
In the present case water-cement ratio is 0.40. Therefore, volume of coarse aggregate is
required to be increased to decrease the fine aggregate content. As the water-cement ratio
is lower by 0.06. The proportion of volume of coarse aggregate is increased by 0.02 (at
the rate of -/+ 0.01 for every ± 0.05 change in water-cement ratio).
Therefore, corrected proportion of volume of coarse aggregate for the water-cement ratio
of 0.40 = 0.62
NOTE – In case the coarse aggregate is not angular one, then also volume of coarse
aggregate may be required to be increased suitably based on experience & Site
conditions.
a) Volume of concrete = 1 m3
= 350/{3(100x1.2) x 1000}
= 0.003 m3
50
= 350/{3(100x1.2) x 1000}
= 0.003 m3
51
CHAPTER 6
CONCLUSION
Initially the literature survey has been made regarding Flexural behavior of brick
aggregate concrete. After the completion of the literature survey the flowchart for
methodology has been prepared. The physical properties of materials are also determined.
The preliminary test results are within the range to be obtained.
Future works:
Mix design for Brick aggregate concrete and normal mix of M30 concrete
Casting
Testing (Workability, compressive strength, Split tensile strength, Flexural
strength, Durability test )
Comparison of results
53
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