Académique Documents
Professionnel Documents
Culture Documents
www.emeraldinsight.com/0263-5577.htm
ERP systems
Selection, implementation and use for supply
of ERP systems for supply chain chain PM
performance management
1159
Helena Forslund
School of Business and Economics, Linnaeus University, Received 2 March 2010
Växjö, Sweden, and Revised 3 June 2010
Accepted 4 June 2010
Patrik Jonsson
Chalmers University of Technology, Gothenburg, Sweden
Abstract
Purpose – The paper aims to explore how supply chain performance management (PM) is affected
by the decisions made in the enterprise resource planning (ERP) system lifecycle phases.
Design/methodology/approach – Data were collected in a multiple case study of four manufacturing
companies.
Findings – Four PM activities and three ERP system lifecycle phases were described and analyzed.
Eight propositions were generated from theory and the case analyses. Detailed demand specifications
could have improved target setting and reporting possibilities, PM education and training seem to be
important in both the implementation and the use phase and supply chain PM is highly affected in the
use phase.
Research limitations/implications – The paper is explorative. A required next step would be to
test the generated propositions on a larger population.
Practical implications – Propositions of what supply chain PM issues manufacturing companies
should consider in the ERP system selection, implementation and use phases are presented. The results
indicate that a lot of supply chain PM improvements can be realized within the use phase of an
existing ERP system.
Originality/value – No previous paper has focused upon how to consider supply chain PM when
implementing ERP systems. This is needed because previous studies have identified ERP systems as
obstacles for supply chain PM.
Keywords Supply chain management, Performance management, Manufacturing resource planning,
Resource management
Paper type Research paper
Introduction
In supply chain management the emphasis is on how well a chain or group of companies
perform in order to create value for the final customer (Brewer and Speh, 2001). There are
several ways of describing the performance in a supply chain. One way of structuring
performance in the supply chain was provided by Krajewski et al. (2007), who
distinguished between inventory measures (such as inventory value, weeks of supply Industrial Management & Data
and inventory turnover), process measures (such as customer satisfaction, on-time Systems
Vol. 110 No. 8, 2010
delivery or lead times) and financial measures (e.g. return on assets or cost of goods sold). pp. 1159-1175
Another way could be found in the SCOR model, which describes supply chains in five q Emerald Group Publishing Limited
0263-5577
dimensions, namely reliability, responsiveness, flexibility, cost and efficiency in asset DOI 10.1108/02635571011077816
IMDS utilization (Stephens, 2001). These attributes are then transformed into defined
110,8 performance metrics such as delivery performance, order fulfilment lead times and
cash-to-cash cycle. Altogether, it can be seen that measuring supply chain performance
is a complex issue, containing many possible metrics that in many cases also are
interrelated (Basu, 2001).
Several studies have revealed obstacles for supply chain performance management
1160 (PM). One major obstacle found is the enterprise resource planning (ERP) systems
(Bourne et al., 2000; Brewer and Speh, 2001; Forslund and Jonsson, 2007, 2009; Phusavat
et al., 2009). An ERP system can be described as a modularized suite of business software
applications that are seamlessly integrated to provide automated interactions and a
common source of data for a firm (APICS, 2007). Knolmayer et al. (2009) found that when
the ERP systems are integrated in a supply chain, the companies should get logistics
performance advantages. Older ERP solutions have been criticized of being inward
looking and hinder supply chain integration (Akkermans et al., 2003). Kelle and Akbulut
(2005) claimed that ERP systems failed to drive buyer-supplier coordination due to poor or
conflicting measurement. Previous studies have pointed out difficulties for a customer to
adapt to several suppliers’ differing definitions of the same metric, and hence capturing,
e.g. on-time delivery in the ERP system in different ways (Hofmann, 2008). They have also
pointed out the fact that many companies have to rely on manual performance data
capturing and report generation due to lacking capabilities in their ERP systems
(Forslund and Jonsson, 2007).
Problems in ERP systems can be caused by the systems themselves or by the way they
are applied (Botta-Genoulaz et al., 2005). Advanced ERP systems and modules have
shifted the focus from internal optimisation to external relationships. There is now
functionality for global on-demand access to operational data, enabling external
collaboration, data sharing and additional transaction ability through expansions into
functionality such as customer relationship management, supplier relationship
management, built-in-portals and collaborative tools for joint planning (APICS, 2007).
What is included in an ERP system is continuously changing as ERP vendors buy
best-of-breed vendors to add functionality. Forslund (2010) evaluated how ERP systems
supported the demands from supply chain PM and found that most contemporary ERP
systems support supply chain PM well. One of the conclusions of that study was that
coming research could focus less on ERP systems as obstacles for supply chain PM and
more on how the systems actually are applied.
The ability for the ERP system to support supply chain PM issues seems to be affected
in different phases of their lifecycle; when the ERP systems are selected, implemented and
used. The overall question approached in this paper is how the ERP system in its lifecycle
phases affects supply chain PM. Are supply chain PM issues included in demand
specifications of new ERP systems? Are the ERP systems evaluated based on their ability
to support supply chain PM? Are the users educated in how to apply supply chain PM in
an appropriate way? In which of the ERP system lifecycle phases and with which
decisions are supply chain PM issues affected the most? Implementing ERP support for
supply chain PM should be an issue for most companies. Manufacturers typically use
more ERP modules than service companies, which makes the implementation process
more complex and challenging (Snider et al., 2009). The study hence focuses on
manufacturing companies.
In order to generate propositions about how to select, implement and use ERP ERP systems
systems for supply chain PM, this paper aims to explore how supply chain PM is for supply
affected by the decisions made in the different ERP lifecycle phases. Evaluating ERP
systems is a complex assignment, which can be referred to as multi-criteria decision chain PM
making (Karsak and Özogul, 2009). This paper has a focus on that part of the ERP
systems that handle the PM process; no complete evaluation of the ERP systems is
hence done. The paper is organized as follows; a literature review is conducted, 1161
building up a description model. After the methodology section, four case companies
are described and analyzed. The discussion is generating propositions on how
decisions in the ERP system lifecycle affect supply chain PM. Conclusions and further
research are finally presented.
Literature review
The literature review is structured in two sections. The first section studies the demands
from supply chain PM on ERP systems. The second section makes an overview of ERP
system implementation phases. The two sections form the description model of the
paper.
Selecting
performance
variables Defining metrics Setting targets Measuring Analyzing
Methodology
Since only limited empirical research on supply chain PM and implementing ERP
systems was found, an explorative approach to generate tentative patterns and
illustrations was chosen. In early stages of emerging topics, a case study approach
could be appropriate (Yin, 2003). Case studies can be of different types (Yin, 2003). One
type would be by studying some cases, to want to make a statistical generalization in
order to show some general conclusions. Another type would be to study cases in order
to learn something from those particular cases. Such results could be analytically
Company B
Company B is a manufacturer of customized hydraulic cylinders for many customers in
the energy and maritime industry. In 2008, it had 80 employees and a turnover of
12 MEuro. The main PM use of their ERP system is to measure on-time delivery
performance from their suppliers (Table V). Out of the PM activities, no defining metrics
specifications were done in the selection phase; instead, differentiated definitions were
configured and are continuously updated during use. Target setting were not either
handled in specifications, which implied that no target setting possibilities exist in the
selected system. Targets are hence handled outside the ERP system in Excel. Measuring is
built upon manual data capturing, where a lot of effort is put on education and reminding
of timely and accurate data capturing and registration. The generation of differentiated
measurement results has been important. Analysis was not either mentioned in the
demand specification. This has resulted in manual report “finishing” in Excel.
Company C
Company C produces molded and welded steel products for mainly automotive customers.
In 2008, it had 200 employees and had a turnover of 38 MEuro. The company uses an ERP
system and the PM focus is on on-time delivery measurement of their suppliers (Table VI).
Out of the PM activities, no defining metrics specifications were done in the selection
phase. That was not found to be problematic as instead, differentiated metrics definitions
were configured. However, they are seldom updated. Target setting was not either
handled in specifications. As target setting could not be handled in the selected ERP
system, this is done in Excel. Measuring is built upon manual data capturing and
differentiated measurement results. Even if reporting possibilities were mentioned in
demand specification, it has resulted in the reports from the ERP system are manually
“finished” in Powerpoint.
110,8
IMDS
1166
Table IV.
PM – Company B
110,8
IMDS
1168
Table VI.
PM – Company C
from supply chain
phases and demand
ERP system lifecycle
PM activities Implementation phases Selection Implementation Use
Selection phase
Company A made a thorough demand specification, but uses the ERP system mainly for
company-internal PM of inventory levels. This implies that many of the demands on ERP
systems on supply chain PM are not challenged. Neither Company B nor C included much
PM-specific issues in the demand specifications for the ERP selections, which has been
highlighted as one of the most critical implementation activities (Muscatello et al., 2003;
Helo et al., 2008; Dezdar and Sulaiman, 2009; Phusavat et al., 2009). However, some general
demands on the ERP systems were also valid for PM. The fact that Companies B and C
omitted target setting and report making in their demand specifications has resulted in
the need for additional Excel solutions for target setting and Powerpoint solutions for
generating measurement reports. This supports the results of Forslund (2010), who found
target setting and report making to be the least supported supply chain PM demands in
ERP systems. In Company D the detailed requirement specifications for PM has resulted
in that the entire PM process is supported by the software. The negative effects of not
enough PM consideration in the demand specifications in Companies A-C, may have been
decreased because the users in those smaller companies were deeply involved both in the
selection and implementation phase, supporting the findings of Verville and Halingten
(2003). SMEs tend to have informal structure and culture which increase cross-functional
exchanges (Snider et al., 2009). Both Companies B and C manage to make reports anyway
but it is not perceived to be efficient. The importance of a systematic approach in the
110,8
IMDS
1170
Table VII.
Implementation phase
No serious problems were generated from the implementation phase in the studied case
companies; Company A made a few customizations while Companies B and C avoided
customization in order to ease frequent upgrading. Company D used a fully customized
solution and continuously realized minor programming errors which needed to be
corrected. Such programming problems are less probable in a standardized ERP system
with few customizations. The more standardized system and usage, the easier it is to get
vendor support and upgrading with new releases. Companies B and C also upgraded
their ERP system more often than Company A. In the implementation phase, all studied
companies were able to define and differentiate their performance metrics, even if this
was not included in the demand specifications. The fact that most ERP systems support
detailed definitions of metrics, directly or by configuration, was found by Forslund
(2010). In all companies, the users have been deeply involved in the implementation
phase and extensive ERP system education has been important in all cases, as suggested
by De Búrca et al. (2005), Helo et al. (2008) and Dezdar and Sulaiman (2009). None of the
companies have, however, focused on education about supply chain PM. Especially,
in Company D, with a much larger amount of users spread out in five factories, there are
some individual material planners who do not use the software as expected. The
intended standardized PM working methods would perhaps have been easier to realize
with more PM education as complement to the system education. Education and
understanding of supply chain PM is important for understanding the importance and
securing standardized working methods, as concluded by Muscatello et al. (2003). SME
companies normally have limited resources for education and training (Loh and
Koh, 2004; Snider et al., 2009), and it is therefore reasonable to believe that education and
training may be especially problematic in SME companies. In the three SME case
companies, supply chain PM education and knowledge was lacking which had a
negative impact on ERP usage. Especially, in Company B, supply chain PM education
may also have resulted in more advanced PM and ERP usage. We formulate the
following propositions for the ERP system implementation phase:
P3. Minimizing PM customizations in order to enable frequent upgrading
improves supply chain PM.
P4. Defining and differentiating metrics by configurations in the implementation
phase improves supply chain PM.
P5. Educating users both in ERP system use and supply chain PM improves
supply chain PM.
IMDS Use phase
110,8 The use phase was found to be important for the outcome of supply chain PM, which
supports the recommendations by Botta-Genoulaz et al. (2005) and Jonsson and
Mattsson (2008). The software functionality for PM is considered to be good in all
cases. All companies do well in training its users in the ERP system, as recommended
by Yu (2006) but they are all lacking in supply chain PM training. User-training has
1172 been identified as important for the perceived ERP user friendliness (De Búrca et al.,
2005; Maguire et al., 2010) and identified as especially lacking in SME companies
(Loh and Koh, 2004; Snider et al., 2009). It is important that the ERP system does not
allow for individual behaviour. However, in Company D, despite all good prerequisites,
there are some users who do not follow the standardized working methods, which
imply a less functioning system and less functioning supply chain PM. In both
Companies A and B, the importance of continuously reminding the users of the
importance of timely data capturing, e.g. by routine descriptions, was stressed.
They had consequently not managed to realize standardized working methods.
In Company C, there were no clear guidelines about how and when to update PM
parameters (e.g. the size of the measurement window) which resulted in very
infrequent parameter updating which the users perceived as negative. This supports
the findings of Jonsson and Mattsson (2008). We formulate the following propositions
for the ERP system use phase:
P6. Training users both in ERP system use and supply chain PM improves
supply chain PM.
P7. Establishing and reminding of standardized working methods improves
supply chain PM.
P8. Frequent updating of PM parameters improves supply chain PM.
We would like to stress the importance of handling the use phase in order to
successfully implement ERP system support for supply chain PM. For all users, no
matter customization level, it seems to be the most important phase for improved
supply chain PM and it is a phase that never ends. The higher the customization level,
the more important is also the selection phase.
References
Akkermans, H.A., Bogerd, P., Yücesan, E. and van Wassenhove, L.N. (2003), “The impact of ERP
on supply chain management: exploratory findings from a European Delphi study”,
European Journal of Operational Research, Vol. 146, pp. 284-301.
APICS (2007), “Using information technology to enable supply chain management”, APICS
Certified Supply Chain Professional Learning System, APICS, Alexandria.
Basu, R. (2001), “New criteria of performance management – a transition from enterprise to
collaborate supply chain”, Measuring Business Excellence, Vol. 5 No. 4, pp. 7-12.
Botta-Genoulaz, V., Millet, P.-A. and Grabot, B. (2005), “A survey on the recent research literature
on ERP systems”, Computers in Industry, Vol. 56, pp. 510-22.
Bourne, M., Mills, J., Wilcox, M., Neely, A. and Platts, K. (2000), “Designing, implementing and
updating performance measurement systems”, International Journal of Operations &
Production Management, Vol. 20 No. 7, pp. 754-71.
IMDS Bozarth, C. (2006), “ERP implementation efforts at three firms; integrating lessons from the SISP
and IT-enabled change literature”, International Journal of Operations & Production
110,8 Management, Vol. 26 No. 11, pp. 1223-39.
Brewer, P.C. and Speh, T.W. (2001), “Adapting the balanced scorecard to supply chain
management”, Supply Chain Management Review, March/April, pp. 48-56.
Busi, M. and Bititci, U. (2006), “Collaborative performance management: present gaps and future
1174 research”, International Journal of Productivity and Performance Management, Vol. 1
No. 55, pp. 7-25.
ComputerSweden (2007), Med rätt affärssystem får just ditt företag ett övertag gentemot
konkurrenterna (in Swedish), September.
De Búrca, S., Fynes, B. and Marshall, D. (2005), “Strategic technology adoption: extending ERP
across the supply chain”, Journal of Enterprise Information Management, Vol. 18 No. 4,
pp. 427-40.
Dezdar, S. and Sulaiman, A. (2009), “Successful enterprise resource planning implementation:
taxonomy of critical factors”, Industrial Management & Data Systems, Vol. 109 No. 8,
pp. 1037-52.
Forslund, H. (2010), “ERP systems’ capabilities for supply chain performance management”,
Industrial Management & Data Systems, Vol. 110 No. 3, pp. 351-67.
Forslund, H. and Jonsson, P. (2007), “Dyadic integration of the performance management process:
a delivery service case study”, International Journal of Physical Distribution & Logistics
Management, Vol. 37 No. 7, pp. 546-67.
Forslund, H. and Jonsson, P. (2009), “Obstacles to supply chain integration of the performance
management process in customer-supplier dyads: the buyers’ perspective”, International
Journal of Operations & Production Management, Vol. 29 No. 1, pp. 77-95.
Hedman, J. (2003), “On enterprise system artifacts: changes in information systems development
and evaluation”, PhD dissertation, Department of Informatics, Lund University, Lund.
Helo, P., Anussornnitisarn, P. and Phusavat, K. (2008), “Expectations and reality in ERP
implementation: consultant and solution provider perspective”, Industrial Management &
Data Systems, Vol. 108 No. 8, pp. 1045-59.
Hofmann, S. (2008), “The performance measurement process concerning on-time delivery;
characteristics and consequences”, Licentiate thesis, School of Management and
Economics, Växjö University, Växjö.
Jonsson, P. and Mattsson, S.-A. (2008), “Inventory management practices and their impact on
planning performance”, International Journal of Production Research, Vol. 46 No. 7,
pp. 1787-812.
Karsak, E.E. and Özogul, C.O. (2009), “An integrated decision making approach for ERP system
selection”, Expert Systems with Applications, Vol. 36, pp. 660-7.
Kelle, P. and Akbulut, A. (2005), “The role of ERP tools in supply chain information sharing,
cooperation, and cost optimization”, International Journal of Production Economics,
Vol. 93-94, pp. 41-52.
Knolmayer, G., Mertens, P., Zeier, A. and Dickersbach, J.T. (2009), Supply Chain Management
Based on SAP Systems, Springer-Verlag, Berlin.
Krajewski, L.J., Ritzman, L.P. and Malhotra, M.K. (2007), Operations Management: Processes and
Value Chains, Pearson Education, Upper Saddle River, NJ.
Loh, T.C. and Koh, S.C.L. (2004), “Critical elements for a successful enterprise resource planning
implementation in small and midsize enterprises”, International Journal of Production
Research, Vol. 42, pp. 3433-55.
Maguire, S., Ojiako, U. and Said, A. (2010), “ERP implementation in Omantel: a case study”, ERP systems
Industrial Management & Data Systems, Vol. 1 No. 110, pp. 78-92.
Muscatello, J.R., Small, M.R. and Chen, I. (2003), “Implementing enterprise resource planning
for supply
(ERP) systems in small and midsize manufacturing firms”, International Journal of chain PM
Operations & Production Management, Vol. 23 No. 8, pp. 850-72.
Phusavat, K., Anussornnitisarn, P., Helo, P. and Dwight, R. (2009), “Performance measurement:
roles and challenges”, Industrial Management & Data Systems, Vol. 109 No. 5, pp. 646-61. 1175
Snider, B., da Silveira, G.J.C. and Balakrishnan, J. (2009), “ERP implementation at SMEs: analysis
of five Canadian cases”, International Journal of Operations & Production Management,
Vol. 29 No. 1, pp. 4-29.
Stephens, S. (2001), “Supply chain operations reference model version 5.0: a new tool to improve
supply chain efficiency and achieve best practice”, Information Systems Frontiers, Vol. 2
No. 4, pp. 471-6.
Velcu, O. (2007), “Exploring the effects of ERP systems on organizational performance; evidence
from Finnish companies”, Industrial Management & Data Systems, Vol. 107 No. 9,
pp. 1316-34.
Verville, J. and Halingten, A. (2003), “The effect of team composition and group role definition on
ERP acquisition decisions”, Team Performance Management, Vol. 9 Nos 5/6, pp. 115-30.
Yin, R. (2003), Case Study Research: Design and Methods, Sage, Thousand Oaks, CA.
Yu, C. (2006), “Causes influencing the effectiveness of the post-implementation ERP system”,
Industrial Management & Data Systems, Vol. 105 No. 1, pp. 115-32.
Further reading
Forslund, H. and Jonsson, P. (2010), “Integrating the performance management process of
on-time delivery with suppliers”, International Journal of Logistics; Research and
Applications, Vol. 3 No. 13, pp. 225-41.