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50 kW SIAC-B
100 kW SIAC-B
Installation and Operation Manual
Eaton® 93PM Sidecar Integrated Accessory Cabinet - Bypass
50 kW SIAC-B
100 kW SIAC-B
Installation and Operation Manual
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the equipment
and save this manual for future reference.
Eaton is registered trademarks of Eaton Corporation or its subsidiaries and affiliates. National Electrical Code
and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are
property of their respective companies.
©Copyright 2013–2014 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may
be reproduced in any way without the express written approval of Eaton Corporation.
Table of Contents
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Model Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.5 Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6 Symbols, Controls, and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.7 For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.8 Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SECTION 1 — INSTALLATION
3 UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Unpacking the Unit and Installation Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Preliminary Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 UPS Sidecar Bypass Installation - Maintenance Bypass Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3.1 Installing the UPS Cabinet with Integrated Sidecar Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3.2 Installing Maintenance Bypass Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.5 Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.6 Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
SECTION 2 — OPERATION
5 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Breaker Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Maintenance Bypass Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.1 UPS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.2 Maintenance Bypass Mode with Sidecar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Sidecar Bypass Operation - Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.1 Operation – Transfer to Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.3.2 Transfer the Load to Maintenance Bypass: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.3.3 Transferring the UPS from Maintenance Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1
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Table of Contents
i-ii Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
List of Figures
Figure 1-1. Eaton 93PM with Left- or Right-mounted Sidecar Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Figure 3-1. Sidecar Bypass Cabinet Maintenance Bypass Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Figure 3-2. Sidecar Bypass Cabinet Maintenance Bypass with Optional BIB Connections . . . . . . . . . . . . . . . . . . . . . . 3-4
Figure 3-3. Sidecar Bypass Cabinet Maintenance Bypass with Optional BIB and RIB Connections. . . . . . . . . . . . . . . . 3-5
Figure 3-4. 93PM UPS with SIAC-B Cabinet Dimensions (Front, Side, Top and Bottom Views) . . . . . . . . . . . . . . . . . . 3-8
Figure 3-5. 93PM with SIAC-B Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 3-6. Input and Output Terminal Block Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Figure 3-7. RIB Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Figure 4-4. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Two-Breaker Schematic. . . . . . . . . . . . . . . . . . . . . 4-4
Figure 4-5. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Three-Breaker Schematic . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-6. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Four-Breaker Schematic . . . . . . . . . . . . . . . . . . . . 4-6
Figure 5-1. Main Power Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Figure 5-2. Maintenance Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Figure 5-3. SIAC-B Interlock Bar Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality iii
List of Figures
iv Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
List of Tables
Table 3-1. External Power Wiring Requirements for the Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B . . . . 3-13
Table 3-2. External Input Power Cable Terminations for the Eaton 93PM 50 kW SIAC-B . . . . . . . . . . . . . . . . . . . . . . . 3-14
Table 3-3. External Input Power Cable Terminations for the Eaton 93PM 100 kW SIAC-B . . . . . . . . . . . . . . . . . . . . . . 3-14
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality v
List of Tables
vi Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Chapter 1 Introduction
The Eaton® Sidecar Integrated Accessory Cabinet - Bypass (SIAC-B) is designed for use with the 93PM UPS.
The SIAC-B provides maintenance bypass functions with the configurable features, enabling adaptation and
expansion without costly electrical rework.
1.1 Features
The following descriptions provide a brief overview of the SIAC-B:
l Two breaker configuration: The bypass sidecar contains only a Maintenance Bypass (MBP) and Maintenance
Isolation (MIS) breaker. This allows Maintenance bypass for system repair or maintenance. The critical load
is NOT protected in the Maintenance bypass mode.
l Three breaker configuration (used with single-feed systems): Maintenance Bypass (MBP) and Maintenance
Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. The
UPS can then be safely serviced or replaced without interrupting power to critical systems.
l Four breaker configuration (used with dual-feed systems): Maintenance Bypass (MBP) and Maintenance
Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. A
Rectifier Input Breaker (RIB) provides a convenient method for removing power from the UPS when using
the maintenance bypass to supply the load. The UPS can then be safely serviced or replaced without
interrupting power to critical systems.
Figure 1-1 shows the Eaton 93PM SIAC-B. Figure 1-2 and Figure 1-3 show the breakers positions behind the
front cover panel.
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Introduction
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Introduction
RIB
BIB BIB
Figure 1-2. Eaton 93PM with Right-hand Sidecar Bypass Two, Three, and Four Breaker Configuration with Deadfronts
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 1-3
Introduction
RIB
BIB BIB
MBP MBP
MBP
Figure 1-3. Eaton 93PM with Left-hand Sidecar Bypass Two, Three, and Four Breaker Configuration without Deadfronts
Read through each procedure before beginning the procedure. Perform only those procedures that apply to the
UPS system being installed or operated.
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Introduction
l Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or
represents a command or option that you type or enter at a prompt.
l Italic type highlights notes and new terms where they are defined.
l Screen type represents information that appears on the screen or LCD.
Icon Description
Note Information notes call attention to important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system
refers to the entire power protection system – the UPS cabinet, an external battery system, and options or
accessories installed.
The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS. The
term standalone refers to accessory cabinets that are located separate from the UPS.
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk
of electric shock symbol.
This symbol indicates that you should not discard the UPS or the UPS
batteries in the trash. This product contains sealed, lead-acid batteries and
must be disposed of properly. For more information, contact your local
recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or
electronic equipment (WEEE) in the trash. For proper disposal, contact your
local recycling/reuse or hazardous waste center.
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Introduction
l UPS, optional components, and accessory installation instructions, including site preparation, planning for
installation, and wiring and safety information. Detailed illustrations of cabinets and optional accessories
with dimensional and connection point drawings are provided.
l UPS operation, including UPS controls, functions of the UPS, standard features and optional accessories,
procedures for starting and stopping the UPS, and information about maintenance and responding to
system events.
l Communication capabilities of the UPS system.
Refer to the Eaton 93PM Integrated Accessory Cabinet-Distribution (50 kW, 100 KW, 150 kW, and 200 kW)
Installation and Operation Manual for the following additional information:
l Installation instructions, including site preparation, planning for installation, wiring and safety information,
and detailed illustrations of cabinets with dimensional and connection point drawings
l Operation, including breakers, standard features and optional accessories, procedures for using the tie and
bypass functions, and information about maintenance
Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain
copies of these manuals.
Please use the following e-mail address for manual comments, suggestions, or to report an error in this manual:
E-ESSDocumentation@eaton.com
1-6 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Chapter 2 Safety Warnings
The UPS system is designed for industrial or computer room applications, and contains safety
shields behind the door and front panels. However, the UPS system is a sophisticated power
system and should be handled with appropriate care.
DANGER
This UPS system contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the
UPS.
WARNING
l The UPS system is powered by its own energy source (batteries). The output terminals may
carry live voltage even when the UPS is disconnected from an AC source.
l To reduce the risk of fire or electric shock, install this UPS system in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature must
not exceed 40C (104F). Do not operate near water or excessive humidity (95% maximum).
The system is not intended for outdoor use.
l As a result of the connected loads high leakage current is possible. Connection to earth ground
is required for safety and proper product operation. Do not check UPS system operation by any
action that includes removal of the earth (ground) connection with loads attached.
l Ensure all power is disconnected before performing installation or service.
l ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or
connectors. Attempting to alter wiring can cause injury.
l Failure to anchor the cabinet could lead to injury or death. To reduce this risk, the distribution,
tie, and bypass cabinets must be secured to the building floor or to an adjacent 9E system
cabinet.
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Safety Warnings
CAUTION
l Installation or servicing should be performed by qualified service personnel knowledgeable of
UPS and battery systems, and required precautions. Keep unauthorized personnel away from
equipment. Consider all warnings, cautions, and notes before installing or servicing equipment.
l Keep the Accessory cabinet doors closed and front panels installed to ensure proper cooling
airflow and to protect personnel from dangerous voltages inside the unit.
l Do not install or operate the UPS system close to gas or electric heat sources.
l The operating environment should be maintained within the parameters stated in this manual.
l Keep surroundings uncluttered, clean, and free from excess moisture.
l Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the
equipment.
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Section 1
Installation
Chapter 3 Unpacking and Installation
NOTE Remove the UPS sidecar top or bottom conduit landing plate to drill or punch holes
or remove knockouts (see Figure 3-1).
NOTE Refer to the applicable 93PM Installation and Operation manual listed in paragraph
1.7 for UPS cabinet wiring information and conduit and terminal locations.
NOTE If input or output neutrals are required, wire the neutrals to the neutral terminals
located inside the UPS cabinet.
NOTE Wire grounds to the ground terminals located inside the UPS cabinet.
1. Verify the UPS system is turned off and all power sources are removed. Refer to the applicable Eaton
93PM Installation and Operation manual listed in paragraph 1.7 for shutdown instructions.
2. If not already removed, remove the screw securing the bottom of the UPS Sidecar Bypass front panel. Lift
up the panel and remove.
3. If not already removed, remove the screws securing the internal safety shield panel and remove the panel
to gain access to the internal terminals.
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Unpacking and Installation
NOTE If a Bypass Input Breaker is NOT installed, a minimum of two separate feeds with
upstream feeder breaker or one feed with two upstream feeder breakers MUST be
provided. One for the UPS and one for the UPS Sidecar bypass input. DO NOT use
one feed or a single-feeder breaker to supply both the UPS and the Sidecar Bypass.
4. Route the bypass input cables to the UPS Sidecar Bypass upper terminal block E6, E7, E8. See
Figure 3-1through Figure 3-3 for terminal locations. See Figure 4-1through Figure 4-3 for UPS Sidecar
Bypass wiring oneline.
5. Refer to the Eaton 93PM UPS (20–50 kW, 480V – 50 kW Frame) Installation and Operation Manual or the
Eaton 93PM UPS (20–100 kW, 480V – 100 kW Frame) Installation and Operation Manual for power wiring
and battery wiring to the UPS.
6. Connect phase A, B, and C power wiring from the Sidecar Bypass output terminals E9, E10, E11 to the
critical load.
7. After wiring the UPS system to the facility power and critical load, be sure to ground the system according
to local and/or national electrical wiring codes.
8. When all wiring is complete, reinstall the internal safety shield panels removed in the previous steps.
9. Reinstall the UPS Sidecar Bypass cabinet front panel and secure with the screw at the bottom of the
panel.
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Unpacking and Installation
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Unpacking and Installation
Figure 3-2. Sidecar Bypass Cabinet Maintenance Bypass with Optional BIB Connections
3-4 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
Figure 3-3. Sidecar Bypass Cabinet Maintenance Bypass with Optional BIB and RIB Connections
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-5
Unpacking and Installation
After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS
system and commission it to support the critical load. The service representative cannot perform any
installation tasks other than verifying software and operating setup parameters. Service personnel may request
a copy of the completed Installation Checklist to verify all applicable equipment installations have been
completed.
NOTE The Installation Checklist MUST be completed prior to starting the UPS system for
the first time.
Installation Checklist
o All packing materials and restraints have been removed from each cabinet.
o The system is installed on a level floor suitable for computer or electronic equipment.
o All conduits and cables are properly routed between the SIAC-B and the UPS.
o All conduits and cables are properly routed between the SAIC-B and the critical load.
o A 120 Vac service outlet is located within 7.5 meters (25 feet) of the UPS equipment.
o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer.
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Unpacking and Installation
Notes
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Unpacking and Installation
3.6 Drawings
The following illustrations show cabinet dimensions and locations of access panels. They also illustrate terminal
connections and data.
Fan Access
CSB Access
Front Front
Left-Mounted Right-Mounted
Sidecar Bypass Side View Sidecar Bypass
1880
(74)
Fron
Bottom Bottom
Entry Entry
Bottom Bottom
Figure 3-4. 93PM UPS with SIAC-B Cabinet Dimensions (Front, Side, Top and Bottom Views)
3-8 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
1067
761.5 (42)
(30.0)
46
(2)
1880
(74)
202 B
(7.95)
C
NOTE A left-mounted 93PM SIAC-B is shown. A right-mounted 93PM SIAC-B is the mirror image.
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Unpacking and Installation
Weight and Center of Gravity with 50 kW Left-Mounted Sidecar (letters A, B, and C map to Figure 3-5)
Internal A B C Installed Weight
Battery Strings Frame mm (in) mm (in) mm (in) kg (lb)
0 Capacity 981 (38.6) 588 (23.1) 386 (15.2) 414 (913)
3 Capacity 839 (33.0) 559 (22.0) 431 (17.0) 774 (1706)
4 Capacity 857 (33.7) 555 (21.9) 437 (17.2) 879 (1937)
Eaton 93PM-50-1 UPS with four breaker SIAC-B)
5 Capacity 888 (35.0) 551 (21.7) 442 (17.4) 983 (2168)
0 Redundant 927 (36.5) 588 (23.1) 389 (15.3) 430 (948)
3 Redundant 805 (31.7) 560 (22.0) 430 (16.9) 767 (1691)
0 Redundant 1020 (40.2) 581 (22.9) 401 (15.8) 494 (1088)
Eaton 93PM-50-2 UPS with four breaker SIAC-B
3 Redundant 870 (34.3) 559 (22.0) 434 (17.1) 831 (1831)
Weight and Center of Gravity with 50 kW Right-Mounted Sidecar (letters A, B, and C map to Figure 3-5)
A B C Installed Weight
Frame mm (in) mm (in) mm (in) kg (lb)
0 Capacity 981 (38.6) 588 (23.1) 370 (14.6) 414 (913)
3 Capacity 839 (33.0) 559 (22.0) 328 (12.9) 774 (1706)
4 Capacity 857 (33.7) 555 (21.9) 323 (12.7) 879 (1937)
Eaton 93PM-50-1 UPS with four breaker SIAC-B
5 Capacity 888 (35.0) 551 (21.7) 318 (12.5) 983 (2168)
0 Redundant 927 (36.5) 588 (23.1) 367 (14.4) 430 (948)
3 Redundant 805 (31.7) 560 (22.0) 329 (13.0) 767 (1691)
0 Redundant 1020 (40.2) 581 (22.9) 356 (14.0) 494 (1088)
Eaton 93PM-50-2 UPS with four breaker SIAC-B
3 Redundant 870 (34.3) 559 (22.0) 325 (12.8) 831 (1831)
Weight and Center of Gravity with 100 kW Left-Mounted Sidecar (letters A, B, and C map to Figure 3-5)
A B C Weight
Frame mm (in) mm (in) mm (in) kg (lb)
Capacity 855 (33.7) 568 (22.4) 390 (15.4) 433 (954)
Eaton 93PM-100-1 UPS with four breaker SIAC-B
Redundant 858 (33.8) 568 (22.4) 391 (15.4) 439 (967)
Eaton 93PM-100-2 UPS with four breaker SIAC-B Capacity 917 (36.1) 564 (22.2) 402 (15.8) 496 (1094)
Redundant 918 (36.1) 564 (22.2) 403 (15.9) 502 (1107)
Eaton 93PM-100-3 with four breaker SIAC-B Redundant 1001 (39.4) 561 (22.1) 412 (16.2) 566 (1248)
Weight and Center of Gravity with 100 kW Right-Mounted Sidecar (letters A, B, and C map to Figure 3-5)
A B C Weight
Frame mm (in) mm (in) mm (in) kg (lb)
Capacity 855 (33.7) 568 (22.4) 367 (14.4) 433 (954)
Eaton 93PM-100-1 UPS with four breaker SIAC-B
Redundant 858 (33.8) 568 (22.4) 366 (14.4) 439 (967)
Eaton 93PM-100-2 UPS with four breaker SIAC-B Capacity 917 (36.1) 564 (22.2) 356 (14.0) 496 (1094)
Redundant 918 (36.1) 564 (22.2) 355 (14.0) 502 (1107)
Eaton 93PM-100-3 with four breaker SIAC-B Redundant 1001 (39.4) 561 (22.1) 346 (13.6) 566 (1248)
3-10 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
E6 E7 E8
A B C
E9 E10 E11
A B C
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-11
Unpacking and Installation
Phase A (RIB-1)
AC Input to RIB
Phase B (RIB-3)
from Source 1
Phase C (RIB-5)
RIB
Phase C (RIB-6)
AC Output to
Phase B (RIB-4) UPS Rectifier
(Factory Wired)
Phase A (RIB-2)
3-12 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Unpacking and Installation
For wiring preparation, refer to the applicable Eaton 93PM Installation and Operation manual listed in
paragraph 1.7.
Table 3-1. External Power Wiring Requirements for the Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B
Units Rating 60 Hz Rating 60 Hz
Basic Unit Rating kW 50 100
Input/Output Voltage Volts 480/480 480/480
AC Bypass Input to Upper Terminal
Block
Maximum Amps 73 146
Full Load Current from each UPS
(3) Phases, (1) Ground A
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 2 4/0
Number per Phase (each) (1) (1)
Minimum Conductor Size (Ground) AWG or kcmil 8 6
—
Number per Phase (each) (1) (1)
AC Input to RIB in 4-Breaker Version
Full Load Current from each UPS Maximum Amps 73 146
(3) Phases, (1) Ground B
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 2 4/0
Number per Phase (each) (1) (1)
Minimum Conductor Size (Ground) AWG or kcmil 8 6
—
Number per Phase (each) (1) (1)
AC Output to Critical Load from Lower
Terminal Block
Maximum Amps 60 120
Full Load Current
(3) Phases, (1) Ground D
Minimum Conductor Size (Phase A, B, and C) AWG or kcmil 3 2/0
Number per Phase (each) (1) (1)
Building and Load Ground
Minimum Conductor Size (Ground) — AWG or kcmil 8 3
Number per Phase (each) (1) (1)
NOTE Callout letters A, B and D map to Figure 4-1though Figure 4-3.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 3-13
Unpacking and Installation
The power wiring terminals are pressure terminations, UL and CSA rated. See Table 3-2 and Table 3-3 for
external input power cable terminations.
Figure 3-6 and Figure 3-7 show the location of the SIAC-B power cable terminals.
Table 3-2. External Input Power Cable Terminations for the Eaton 93PM 50 kW SIAC-B
Number and Size of Pressure
Termination Tightening Torque
Terminal Function Terminal Function (AWG or kcmil) Nm (lb in) Size Screw and Type
Source 1 AC Input to RIB (4-breaker version only) RIB–1 Phase A 1 – #4–350 19.9 (177) 5/16” Hex
RIB–3 Phase B 1 – #4–350 19.9 (177) 5/16” Hex
RIB–5 Phase C 1 – #4–350 19.9 (177) 5/16” Hex
Source 2 AC Input Terminal Block E6 Phase A 1 – #6–250 31 (275) 5/16” Hex
E7 Phase B 1 – #6–250 31 (275) 5/16” Hex
E8 Phase C 1 – #6–250 31 (275) 5/16” Hex
AC Output to Critical Load E9 Phase A 1 – #6–250 31 (275) 5/16” Hex
E10 Phase B 1 – #6–250 31 (275) 5/16” Hex
E11 Phase C 1 – #6–250 31 (275) 5/16” Hex
Building, Load, and Inter-Cabinet Ground TBG Ground #14– 1/0 5.1 (45) Slotted
Table 3-3. External Input Power Cable Terminations for the Eaton 93PM 100 kW SIAC-B
Number and Size of Pressure
Termination Tightening Torque
Terminal Function Terminal Function (AWG or kcmil) Nm (lb in) Size Screw and Type
Source 1 AC Input to RIB (4-breaker version only) RIB–1 Phase A 1 – #4–350 19.9 (177) 5/16” Hex
RIB–3 Phase B 1 – #4–350 19.9 (177) 5/16” Hex
RIB–5 Phase C 1 – #4–350 19.9 (177) 5/16” Hex
Source 2 AC Input Terminal Block E6 Phase A 1 – #6–300 31 (275) 5/16” Hex
E7 Phase B 1 – #6–300 31 (275) 5/16” Hex
E8 Phase C 1 – #6–300 31 (275) 5/16” Hex
AC Output to Critical Load E9 Phase A 1 – #6–300 31 (275) 5/16” Hex
E10 Phase B 1 – #6–300 31 (275) 5/16” Hex
E11 Phase C 1 – #6–300 31 (275) 5/16” Hex
Building, Load, and Inter-Cabinet Ground TBG Ground #14– 1/0 5.1 (45) Slotted
3-14 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Chapter 4 Onelines and Schematics
4.1 Onelines
Figure 4-1 through Figure 4-3 show the simplified internal structure of the Sidecar Integrated Accessory
Cabinet-Bypass (SIAC-B).
AC Input to UPS
Bypass 3 Wire AC Input to
Pull Chain Parallel CAN AC Input to UPS A-B-C Rotation Maintenance
Rectifier 3 Wire (Dual Feed) Bypass 3 Wire
Mini-Slot A-B-C Rotation A-B-C Rotation
Remote EPO Interface A
Interface
Board
E1,
E2,
Optional E3
Single-Feed
Fuse Fuse Fuse Jumper
Bypass Maintenance
Switchgear Bypass Breaker
Inverter Inverter Inverter (MBP)
Static
Rectifier Rectifier Rectifier Switch
Switchgear Switchgear Switchgear
Fuse Fuse Fuse
AC Output to
Critical Load
E9, Maintenance E9, D
E10, Isolation Switch E10,
E11 (MIS) E11
TWO-BREAKER
E4, E5 UPS CABINET BYPASS CABINET
C
Figure 4-1. Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) Internal Oneline - 2 Breaker Maintenance Bypass
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 4-1
Onelines and Schematics
Optional
Single-Feed
Jumper
Bypass Input E6,
Fuse Fuse Fuse E6, Breaker (BIB)
E7, E7,
E8 E8
Inverter Inverter Inverter
Switchgear Switchgear Switchgear
Bypass Maintenance
Switchgear Bypass Breaker
Inverter Inverter Inverter (MBP)
Static
Switch
Rectifier Rectifier Rectifier
Switchgear Switchgear Switchgear
E9, AC Output to
Fuse Fuse Fuse E10, Critical Load
E11
E9, D
Maintenance
E10,
Isolation Switch
E11
(MIS)
THREE-BREAKER
E4, E5 UPS CABINET BYPASS CABINET
EXTERNAL BATTERY
NOTE Callout letters A, B, and D map to Table 3-1 CABINET
(Not supplied with the UPS)
Figure 4-2. Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) Internal Oneline with Bypass Input Breaker
4-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Onelines and Schematics
Bypass Maintenance
Switchgear Bypass Breaker
Inverter Inverter Inverter (MBP)
Static
Rectifier Rectifier Rectifier Switch
Switchgear Switchgear Switchgear
E9, AC Output to
Fuse Fuse Fuse E10, Critical Load
E11
E9, D
Maintenance
E10,
Isolation Switch
E11
(MIS)
FOUR-BREAKER
UPS CABINET BYPASS CABINET
E4, E5
Battery
NOTE 50 kW Frame models contain a maximum of two UPMs. Breaker
100 kW Frame models contain a maximum of three UPMs.
EXTERNAL BATTERY
CABINET
NOTE Callout letters A, B, and D map to Table 3-1. (Not supplied with the UPS)
Figure 4-3. Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) Internal Oneline with Bypass Input Breaker and Rectifier Input Breaker
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 4-3
Onelines and Schematics
4.2 Schematics
Figure 4-4 through Figure 4-6 show the SIAC-B schematics.
Figure 4-4. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Two-Breaker Schematic
4-4 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Onelines and Schematics
Figure 4-5. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Three-Breaker Schematic
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 4-5
Onelines and Schematics
Figure 4-6. Eaton 93PM 50 kW SIAC-B and 93PM 100 kW SIAC-B Four-Breaker Schematic
4-6 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Section 2
Operation
Chapter 5 Operation
This section describes how to operate the Sidecar Integrated Accessory Cabinet-Bypass.
NOTE 1 Before using the SIAC-B, ensure all installation tasks are complete and a preliminary
startup has been performed by authorized service personnel. The preliminary
startup verifies all electrical interconnections to ensure the installation was
successful and the system operates properly.
NOTE 2 Read this section of the manual and have thorough knowledge of UPS and SIAC-B
operation before attempting to operate any of the controls.
l Maintenance Bypass Breaker – The Maintenance Bypass Breaker (MBP) transfers the load from the UPS
output to the bypass input feeder.
l Maintenance Isolation Breaker – The Maintenance Isolation Breaker (MIS) isolates the UPS from the load.
l Bypass Input Breaker – The Bypass Input Breaker (BIB) provides a single point of input power control to the
UPS on single-feed systems or bypass input power control to the UPS on dual-feed systems. Using the BIB
easily removes power from the UPS for servicing.
l Rectifier Input Breaker – The optional Rectifier Input Breaker (RIB) (four-breaker version only) provides a
single point of rectifier input power control to the UPS on dual-feed systems and easily removes power from
the UPS for servicing.
When the optional Bypass Input Breaker (BIB) is installed, power is supplied to the UPS through the BIB and
the UPS rectifier. The UPS rectifier and bypass input terminals are jumpered together. In an optional dual feed
system, when the optional BIB and Rectifier Input Breaker (RIB) are installed, the UPS rectifier is supplied
power through the RIB and the UPS bypass is supplied power through the BIB. In a single feed system, the
BIB and RIB input terminals are jumpered together and power is supplied the UPS rectifier and bypass
terminals from a single source.
Figure 5-1 shows the path of power through the UPS Sidecar Bypass when operation in UPS mode.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 5-1
Operation
SICB
When the MBP is closed, the load is wrapped around the UPS while power is still supplied to the load by the
UPS through the MIS. The MIS is then opened, isolating the UPS from the Bypass power source. The UPS can
be safely shut down and power removed from the UPS without interrupting power to the critical load. If the
optional BIB and RIB are installed, the BIB and RIB are opened to remove power from the UPS. Otherwise,
external upstream breakers have to be used to remove power. The UPS can now be serviced or replaced safely.
The critical load is NOT protected while the UPS is in Maintenance Bypass mode.
Figure 5-2 shows the path of electrical power through the UPS Integrated Sidecar Bypass when operating in
Maintenance Bypass mode.
5-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Operation
SIAC-B
1. Remove the SIAC-B front panel by removing the single screw located at the bottom of the front panel and
lifting off the panel.
2. Verify that the SIAC-B circuit breakers are set as follows (see Figure 1-2 or Figure 1-3 for breaker
locations):
MBP OPEN
MIS CLOSED
BIB (if installed) CLOSED
RIB (if installed) CLOSED
3. Start the UPS. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in
paragraph 1.7 for UPS operating procedures.
4. Close the UPS door and secure the latch.
CAUTION
Only trained personnel familiar with the operation of this equipment should transfer loads. Failure
to follow this transfer sequence may cause loss of power to loads.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 5-3
Operation
CAUTION
In Bypass mode, the critical load is not protected from commercial power interruptions and
abnormalities.
CAUTION
Failure to close the MBP before opening the Maintenance Isolation Breaker (MIS) will result in the
loss of power to the critical load.
WARNING
The BIB and RIB (if installed) or the bypass feeder breaker must be opened to electrically isolate
the UPS.
CAUTION
Only trained personnel familiar with the operation of this equipment should transfer loads. Failure
to follow this transfer sequence may cause loss of power to loads.
CAUTION
Failure to close the MIS before opening the MBP will result in the loss of power to the critical load.
5-4 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Operation
Interlock Bar
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality 5-5
Operation
5-6 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
Warranty
LIMITED FACTORY WARRANTY FOR THREE-PHASE EATON® 93PM UPS AND 93PM UPS ACCESSORY PRODUCTS
WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, an Ohio
Corporation (”Eaton”).
LIMITED WARRANTY: This limited warranty (this ”Warranty”) applies only to the original end-user (the
”End-User”) of the Eaton Three-Phase 93PM UPS and 93PM UPS Accessory Products (the ”Product”) and
cannot be transferred. This restriction applies even in the event that the Product is initially sold by Eaton for
resale to an EndUser. This Warranty gives you specific legal rights, and you may also have other rights which
vary from State to State (or jurisdiction to jurisdiction).
WHAT THIS LIMITED WARRANTY COVERS: The warrantor warrants, with the terms of this Warranty, that
the Eaton three-phase UPS electronics, Eaton-built accessories, and Eaton -built battery cabinets (individually
and collectively, the ”Warranted Items”) are free from defects in material and workmanship.
For Product installed (and currently located) in the fifty (50) United States and the District of Columbia, if, in the
opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to
refurbish or replace such defective Warranted Item (including the costs of providing diagnosis, service, and
labor [“labor coverage”]). The defective Warranted Item will be refurbished or replaced onsite at the End-User's
location or such other location as determined by Eaton. Any parts that are replaced may be new or
reconditioned. All parts replaced by Eaton shall become the property of Eaton.
For Product installed (and currently located) outside the fifty (50) United States and the District of Columbia, if,
in the opinion of Eaton, a Warranted Item is defective, Eaton's sole obligation, at the option of Eaton, will be to
refurbish or replace such defective Warranted Item (not including the costs of labor coverage). The defective
Warranted Item will be refurbished or replaced onsite at the End-User's location or such other location as
determined by Eaton. Any parts that are replaced may be new or reconditioned. All parts replaced by Eaton
shall become the property of Eaton.
LIMITED WARRANTY PERIOD: The period covered by this Warranty for Product installed (and currently
located) in the fifty (50) United States and the District of Columbia is six (6) months from the date of Product
purchase for labor coverage when no startup is performed by an authorized Eaton Customer Service Engineer
or Agent or twelve (12) months from the date of Product purchase with startup performed by an authorized
Eaton Customer Service Engineer or Agent and twelve (12) months from the date of Product purchase or
eighteen (18) months from date of Product shipment, whichever occurs first, for the refurbishment/
replacement of parts.
The period covered by this Warranty for Product installed (and currently located) outside the fifty (50) United
States and the District of Columbia is twelve (12) months from the date of Product purchase or eighteen (18)
months from the date of Product shipment, whichever occurs first, for the refurbishment/replacement of parts.
WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or
damages caused by: (a) failure to properly store the Product before installation, including the ”trickle charge”
of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the Product if shipping
is FOB Factory; (c) neglect, accident, fire, flood, lightning, vandalism, acts of God, Customer's neglect, abuse,
misuse, misapplication, incorrect installation; (d) repair or alteration not authorized in writing by Eaton personnel
or performed by an authorized Eaton Customer Service Engineer or Agent; or (e) improper testing, operation,
maintenance, adjustment, or any modification of any kind not authorized in writing by Eaton personnel or
performed by an authorized Eaton Customer Service Engineer or Agent.
This Warranty is not valid: if the Product's serial numbers have been removed or are illegible. Any Warranted
Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original
Warranty subject to all the terms thereof. Eaton does not provide a labor warranty for Product located outside
of the fifty (50) United States or the District of Columbia. Any equipment, parts, or materials included in the
Product and not manufactured by Eaton are warranted solely by the manufacturer of such equipment,
parts, or materials and are not included as part of this Warranty. Batteries are not warranted by Eaton.
Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality W-1
Warranty
THIS WARRANTY IS THE ENDUSER'S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF, AND THERE ARE
NO OTHER, EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES (INCLUDING ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE, WHICH ARE EXPRESSLY
DISCLAIMED). SOME STATES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OF EXPRESS OR
IMPLIED WARRANTIES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU. IN THAT EVENT,
SUCH WARRANTIES ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD. SOME
STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE LIMITATIONS AND/OR EXCLUSIONS MAY NOT APPLY TO YOU.
LIMITATION OF LIABILITY: In no event shall Eaton be liable for any indirect, incidental, special or
consequential damages of any kind or type whatsoever, resulting from or in connection with any claim or cause
of action, whether brought in contract or in tort (including negligence and strict liability). Some States or
jurisdictions do not allow the exclusion of limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. Eaton shall not be responsible for failure to provide service or parts
due to causes beyond Eaton's reasonable control. In no case will Eaton's liability under this Warranty exceed
the replacement value of the Warranted Items.
END-USER'S OBLIGATIONS: In order to receive the benefits of this Warranty, the End-User must register the
product warranty (via mail or online at www.powerquality.eaton.com/ProductRegistration “product
registration”); use the Product in a normal way; follow the Product's user's guide; and protect against further
damage to the Product if there is a covered defect.
OTHER LIMITATIONS: Eaton's obligations under this Warranty are expressly conditioned upon receipt
by Eaton of all payments due to it (including interest charges, if any). During such time as Eaton has not
received payment of any amount due to it for the Product, in accordance with the contract terms under
which the Product is sold, Eaton shall have no obligation under this Warranty. Also during such time,
the period of this Warranty shall continue to run and the expiration of this Warranty shall not be
extended upon payment of any overdue or unpaid amounts.
COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not
expressly provided for by the terms of this Warranty, including without limitation site calls involving an
inspection that determines no corrective maintenance is required. Any costs for replacement equipment,
installation, materials, freight charges, travel expenses, or labor of Eaton representatives outside the terms of
this Warranty will be borne by the End-User.
OBTAINING WARRANTY SERVICE: In the USA, call the Eaton Customer Reliability Center 7x24 at
800-843-9433. Outside of the USA, call your local Eaton sales or service representative, or call the Eaton
Customer Reliability Center in the United States at 9198703028. For comments or questions about this
Limited Factory Warranty, write to the Customer Quality Representative, 3301 Spring Forest Road, Raleigh,
North Carolina 27616 USA.
W-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (50 kW and 100 kW SIAC-B) Installation and Operation Manual P-164000230—Rev 3 www.eaton.com/powerquality
*P-164000230 3*
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