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1UPPER STRUCTURE
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S0403030K

2COUNTERWEIGHT

CAUTION!
Follow all safety recommendations and safe shop practices outlined in the front of this manual
or those contained within this section.
Always use tools and equipment that is in good working order.
Use lifting and hoisting equipment capable of safely handling load.
Remember, that ultimately safety is your own personal responsibility.

COUNTERWEIGHT S0403030K
MODEL SERIAL NUMBER RANGE
Mega 400-V 1001 and Up

Copyright 2000 Daewoo

December 2000

Counterweight S0403030K
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TABLE OF CONTENTS

Specifications ................................................................................................. 3
Counterweight ................................................................................................ 3

S0403030K Counterweight
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SPECIFICATIONS
NOTE: Weight

Mega 400-V 1,550 kg (3,417 lbs.)

COUNTERWEIGHT

AJS0620L

Figure 1
NOTE: 1) 250 kg•m (1,800 ft lbs)

Counterweight S0403030K
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S0403030K Counterweight
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S0405500

1FUEL TRANSFER PUMP

CAUTION!
Follow all safety recommendations and safe shop practices outlined in the front of this manual
or those contained within this section.
Always use tools and equipment that is in good working order.
Use lifting and hoisting equipment capable of safely handling load.
Remember, that ultimately safety is your own personal responsibility.

FUEL TRANSFER PUMPS0405500

MODEL SERIAL NUMBER RANGE
Mega 130 0001 and Up
Mega 160 0001 and Up
Mega 200-III 1001 and Up
Mega 250-III 1001 and Up
Mega 400-III PLUS 1001 and Up
Mega 400-V 1001 and Up
Solar 130LC-V 0001 and Up
Solar 130W-V 0001 and Up
Solar 200W-V 0001 and Up
Solar 170LC-V 1001 and Up
Solar 170W-V 1001 and Up
Solar 220LC-V 0001 and Up
Solar 220LL 1001 and Up
Solar 220N-V 1001 and Up
Solar 250LC-V 1001 and Up
Solar 290LC-V 0001 and Up
Solar 290LL 1001 and Up
Solar 330LC-V 1001 and Up
Solar 400LC-V 1001 and Up
Solar 450LC-V 1001 and Up

Copyright 2000 Daewoo

December 2000

Fuel Transfer Pump S0405500

Page 1
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TABLE OF CONTENTS

General Description........................................................................................ 3
Theory of Operation ................................................................................ 3
Replacement of Rotor and Vane .................................................................... 4
Replacement of Rear Cover ........................................................................... 4
Replacement of Armature .............................................................................. 5

S0405500 Fuel Transfer Pump

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GENERAL DESCRIPTION
THEORY OF OPERATION

Figure 1

Reference Reference
Description Description
Number Number
1 Motor 3 Inlet Hose
2 Pump 4 Outlet Hose
2-1 Pump Cover 5 Check Valve
2-2 Rotor and Vane 6 Strainer Cap

Fuel pump consists of motor, pump, switch and hose assembly.

On some pumps the ON-OFF switch is installed separately at a remote location.
A thermal limiter, built into the motor, will automatically shut off power if motor is overheating to protect it
from damage.
NOTE: OPEN TEMP: 150 ±5°C (302 ±41°F). After circuit is automatically shut off due to
overheating the pump will stop running. When temperature drops below 143°C the circuit
will reactivate allowing the pump to restart.

Fuel Transfer Pump S0405500

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REPLACEMENT OF
ROTOR AND VANE
If dirt or other foreign materials enter pump
during operation, it can become lodged between
the rotor and/or vanes and generate heat which
can cause pump damage.
Remove the pump cover and check the rotor
and vane. If any pump parts or components
become lost, damaged or inoperable,
immediately replace them with a new ones.
Insert vane, with the circled edge of vane facing
in the counterclockwise direction. (Detail A)
Insert O-ring again at reassembly of pump
cover.

Figure 2

REPLACEMENT OF
REAR COVER
Brush assembly and a thermal limiter are
installed in the rear cover. If you find any
damage, replace them with new ones.
Loosen the switch cover and screw (M5 x L95)
from the rear cover.
Remove cover.
At reassembly of rear cover, widen the space of
brush and insert it to the armature. Then fit the Figure 3
hole of screw in the housing.
Be careful when installing screw. The cover
screw may be attracted by the motor magnet.

S0405500 Fuel Transfer Pump

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REPLACEMENT OF
ARMATURE
You can replace only the armature in case motor
was damaged by a short circuit.
Remove the switch cover and rear cover, than
remove the armature from the housing.
Loosen the pump cover and remove the rotor
and vane.
Insert a new armature into the housing.
Figure 4
Refer to “Replacement of Rear Cover” on page
4, for installation of rear cover.
Fit the rotor in the shaft flute of armature. Insert
vane to the rotor being careful for the direction.
Refer to “Replacement of Rotor and Vane” on
page 4.

Fuel Transfer Pump S0405500

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S0405500 Fuel Transfer Pump

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S0406030K

2HYDRAULIC OIL TANK

CAUTION!
Follow all safety recommendations and safe shop practices outlined in the front of this manual
or those contained within this section.
Always use tools and equipment that is in good working order.
Use lifting and hoisting equipment capable of safely handling load.
Remember, that ultimately safety is your own personal responsibility.

HYDRAULIC OIL TANKS0406030K

MODEL SERIAL NUMBER RANGE
Mega 400-V 1001 and Up

Copyright 2000 Daewoo

December 2000

Hydraulic oil tank S0406030K

Page 1
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TABLE OF CONTENTS

General Description........................................................................................ 3
Parts List ................................................................................................. 3
Specifications .......................................................................................... 4

S0406030K Hydraulic oil tank

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GENERAL DESCRIPTION
PARTS LIST

SECTION A

SECTION B

AJS0630L
Figure 1

Reference Reference
Description Description
Number Number
1 Return Filter 5 Air Breather
2 By-pass Valve 6 Level Gauge
3 Spring 7 Drain Plug
4 Suction Filter

Hydraulic oil tank S0406030K

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SPECIFICATIONS

Mega 400-V
Type Pressurized Sealing
Capacity (System) 265 liters (70 U.S. gal.)
Air breather
Open Pressure 0.40 kg/sq cm (5.7 psi)
Vacuum pressure 0.035 kg/sq cm (0.5 psi) at 900 liters/min. (238 U.S. gal./min.)
Return Filter
Filtration rating 10 µ
Pressure drop 0.2 kg/sq cm (3 psi) at 600 liters (159 U.S. gal.)
Suction Filter 177 µ

S0406030K Hydraulic oil tank

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