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Six Sigma Project Annual Saving Estimation

Project Title: (节省丝印网纱用量)


BB/GB: 代中发(Six Sigma)
Closure Date: August Year 2004 41.7%
Current Process Throughput 4,704 ('000Sqft/month)
Baseline Improved Annualized Savings
COST ITEMS Description ($/'000Sqft) ($/'000Sqft) Total in $'000s
Manufacturing Expense
Direct Labor Cost 0.00
Indirect Labor Cost 0.00
Overtime 0.00
Outside Services * 0.00
SUBTOTAL 0.00
Quality Cost
Scrap 0.00
Rework Cost 0.00
Compensation 0.00
SUBTOTAL 0.00
Material
Direct Material * 月丝印面积4704kft2,网纱月用量6450m,网纱金额61237.95USD. 13.25 10.64
147.44
Indirect Material 0.00
SUBTOTAL 147.44
Engineering/IT
Outside Services * 0.00
Tools 0.00
Maintenance Cost 0.00
SUBTOTAL 0.00
Operations Expense
Electricity/Diesel Oil/Water 0.00
Waste Treatment 0.00
Logistic/Transportation 0.00
Other 0.00
SUBTOTAL 0.00
TOTAL COST ITEMS 0.00
EXPENDITURES 147.44
Investment Description Total in $'000s
Equipment or Tools (Capital)
Operations Expense
Travel
Contract Services
TOTAL EXPENDITURES 0.00
NET SAVINGS
TOTAL SAVINGS: 147.44
TOTAL EXPENDITURES: 0.00
TOTAL NET SAVINGS: 147.44

WORKING CAPITAL
Current Consumption 8,888 $'000s/Month Description Baseline Improved Total in $'000s
Inventory (Turns/Month) 2 4 26664.00
Other 0.00
TOTAL WORKING CAPITAL: 26664.00

BB/GB Owner Sponsor Finance Officer MBB Operation


VP

Date: Date: Date: Date: Date: Date:

Closure Signoff Confidential Page 1


Six Sigma Project Saving Yield 2004
Project Title: 节省丝印网纱用量
Process Owner: 汤富田(PROD)
BB/GB: 代中发(Six Sigma)
Benefit gain start date July 2004 2005
Key Indices Baseline July August September October November December January February March April May June
每月网纱用量(m) 6,450 8096.72
每月丝印面积(kft2) 4704 6419.67
每月千尺用量(m/kft2) 1.37 1.26
网纱千尺单价(RMB) 110.00
Cost Items (USD ,000)
Manufacturing Expense
Direct Labor Cost
Indirect Labor Cost
Overtime
Outside Services *
Quality Cost
Scrap
Rework Cost
Compensation
Material
Direct Material 0.00 9.35
Indirect Material
Engineering/IT
Outside Services *
Tools
Maintenance Cost
Operations Expense
Electricity/Diesel Oil/Water
Waste Treatment
Logistic/Transportation
Other
TOTAL SAVINGS 9.35 0 0 0 0 0 0 0 0 0 0
Expenditures
Equipment or Tools (Capital)
Operations Expense
Travel
Contract Services
TOTAL EXPENDITURES 0 0 0 0 0 0 0 0 0 0 0 0
Net Savings
TOTAL SAVINGS: 9.35 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
TOTAL EXPENDITURES: 0.00 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
TOTAL NET SAVINGS (YTD): 9.35 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Working Capital
Inventory Reduction ($'000s)
Other ($'000s)
MONTHLY WORKING CAPITAL SAVINGS 0 0 0 0 0 0 0 0 0 0 0 0
AVERAGE WORKING CAPITAL SAVING 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Process Owner (Sign)

Finance Confirmation (Sign)

Process Owner BB/GB Project Sponsor Finance Officer Champion

Date: Date: Date: Date: Date:

Realization Signoff Confidential Page 2


节省网纱BASELINE计算及期望收益
月份 Jan Feb Mar 合计 平均值 Baseline
三种网纱消耗金额(RMB) 476474 452780 595572 1524826 508,275
三种网纱用量(M) 5767 5972 7610 19349 6,450
丝印面积(kft2) 4161 4985 4965 14112 4,704
网纱千尺用量(M/KFT2) 1.39 1.20 1.53 1.37 1.37 1.37
定单总尺数(ft2) 1448945.62 1541220.88 1492911.92 4483078.42
定单总个数 2218.00 2529.00 2625.00 7372.00
每个定单尺数(ft2) 653.27 609.42 568.73 608.12 608.12
网纱千尺单价(MRB) 114 91 120 108 110
目标值(m/kft2) 1.10
Cost Saving(MRB/Month) 141,830 A
Cost Saving(MRB/Year) 1,701,959 B
Cost Saving(USD/Year) 205,055 C

当月丝印面积={(当月W/F工序的出货数+印LMS的尺数)×2+C/M工序的出货数+双面白字的尺数}×系数
系数=BASELINE每个定单尺数÷当月每个定单尺数
注:系数小数点保留三位
Baseline Data
Key Indices Baseline Junly
Jan-04 Feb-04 Mar-04
当月网纱用量(m) 5767 5972 7610 6450.00 8096.72
当月丝印面积(kft·) 4161 4985 4965 4704.00 6419.67
网纱金额(RMB) 476474 452780 595572 508275 1.226
当月千尺用量(m) 1.39 1.20 1.53 1.37 1.26
网纱千尺单价(RMB) 115 91 120 110.00
当月节省千尺用量(m/Kft2) 0.00 0.11

Saving(kUSD) 9.25
August SeptemberNovemberDecember January February March April May

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June

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Exchange Rate
1USD=8.3RMB
1USD=7.8HKD

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437118732.xls 09/12/2019