Plant IV Plot No. B 85,Kagal-Hatkanangale Five star M.I.D.

C,
Kagal - Kolhapur – INDIA

WELCOMES YOU

www.magnafoundry.com
 Objective
 Magna Industries – Foundry Division - is a foundry with an objective of becoming a
most preferred supplier of critical shell molded cast iron, ductile iron and Si-Mo
castings. We are a part of Samarth Magna Group of Industries. Magna Group will
grow its business transparently and ethically with the aim of value creation &
inclusive prosperity for all our stake holders

 At Magna MFD, we have strive to achieve customer satisfaction through our product
quality and delivery performance. Our diverse customer base is spread across various
segments such as braking system, emission gas regulators (EGR), fuel and water
pumps, power transmission and hydraulic and oil filtration applications. We
have established our position as a reliable source of precise and critical castings for
both Indian and international customers.
 Vision
Magna Industries foundry division shall be a
preferred supply partner for precision raw, machined
cast components and sub-assemblies
Magna Industries foundry division by 2023/24 shall
achieve a turnover of Rs.100 crores with 12%
profitability.
 Mission
Magna Industries foundry division shall supply precision
Automotive, Agriculture, Off road vehicles cast and
machined components in CI, SG and SiMo grade in the
weight range from 250 gms to 30 kg with emphasis on
reliability and reputation
 Core Values
Customer centric
Reliability
Employee Concern
 Samarth Magna Group is in business of foundry chemicals, pre-coated shell sand and
Three foundries (Two shell moulding foundries& Heavy engineering casting). Group
turnover for the year 2018-2019 exceeded Rs 105 crores (i.e 1050 million).

 Promoted by group of 3 metallurgists & a chemical engineer having a combined

experience of more than 78 years in foundry engineering, methoding, shell molding,
defect analysis and prevention.

 Top management involved in day to day monitoring, particularly design & development,
quality system and customer satisfaction.

 All units (12 manufacturing locations) in the group are ISO 9001 accredited. Magna
foundry manufactures a SG Iron & Cast Iron castings & is IATF16949 certified Foundry. The
group is enjoying confidence of more than 150 ISO9000/ IATF 16949customers
 Manufacturing facilities
 Moulding - Upgraded Moulding machines and core shooters from Susha Engineers
Surat.

 Melting – 550 kw/500kg Electrotherm furnace having approximate melting rate of

650 kg/hr

 Pattern making -The firm has tied up with reputed pattern shops in the area

 In-house solidification simulation - RWP Germany (Within the group)

 Internal shot blasting machine - For cleaning intricate internal passages

 Sand reclamation – 100% of the waste sand is thermally reclaimed and reused

 Hence, Magna is practically a zero solid waste producing foundry

 Machining facility - The foundry has a IATF16949 machining facility with latest
imported machining centres. We can supply fully finished components. Upgradation
of the machine shop has already been started.
Inspection facilities within the group

 Microstructure – Latest Image Analyzer from Metalsoft.

 Leakage Testing
 Hardness Testing
 Endoscope
 Tensile testing
 Marking Machine
 Magnetic Particle Test
 Ultrasound test
 Dimensional inspection- CMM (Machine shop)
 Surface Tester
QMS CERTIFICATES
FACILITY VIEW FROM OUTSIDE OF PREMISES
MSEB ROOM &
TRANSFORMER
MELTING RAW MATERIAL STORAGE &
HANDLING SYSTEM
MICROSTRUCTURE & HARDNESS
INSPECTION
FINAL INSPECTION STATION
SPECTRO ROOM & SPECTRO M/C
INSTALLED
 COMMISIONING OF TWO POTS ( 500
KG CAPACITY ) WITH COOLING TOWER
,PUMP SYSTEM
MONO RAIL WITH LADDLE HANDLING
SYSTEM
FURNACE ,TRACK LINE WITH
AUTOMATED SYSTEM
Machine size Machine size
600*600 mm 450*525 mm

UPGRADED SHELL MOULDING M/C

FUME EXTRACTION SYSTEM
PATTERN STORAGE RACK
MOULD TRANSFER MOULD ASSEMBLY &
TROLLEYS INSPECTION STATION
KNOCK OUT SYSTEM
SHOT BLASTING MACHINE
UNIVERSAL TENSILE M/C INTERNAL SHOT
BLASTING
DRILLING MACHINE 5 DISC MICRO POLISHING
MACHINE
S.G. IRON TREATMENT LADLE
(500 Kg)
SAND COOLING DRUM
Endoscope
 Simulation facility within the group

The casting geometry in Win Cast Detection of defects

Solidification simulation Defect simulation

 Our Valued Customers

 Bosch Chassis System India Ltd

 Sundaram Fasteners Ltd Autolec Division
 KSPG Automotive India Pvt Ltd
 Tata Auto comp systems Ltd
 Atlas Copco Nashik
 Faster Hydraulics India Pvt. Ltd
 Danfoss Power Solutions India Pvt. Ltd
 Tecumseh Products India Pvt. Ltd
 Accura Industries
 Veljan Denison,Hyderabad
 Seinumero Nirman Pune
 Pall India ltd Pune
 Johnson Lift
 Magna benefits

Casting requirement Effect on performance

Superior surface finish Appearance

Excellent dimensional tolerance Less weight variation

Negligible mould bulging tolerances Optimized machining

Better mechanical properties Better endurance

Our foundry is being audited /approved by below renowned
customers

• 1.Scania Sweden 9.Faster Hydraulic

• 2.Foundation Brakes 10.Veljan Denison/Hydrair
• 3.Daimler 11.Tata Autocomp
• 4.Maruti Suzuki Ind. Ltd 12.KSPG Automotive
• 5.Cummins
• 6.Caterpiller
• 7.Bosch Chasis- VDA-6.3
• 8.Danfoss Powersolution
Components - Bosch Chasis Systems (I) Ltd, Pune
S.G. Iron Impeller – Scania, Sweden
Hydraulic body - Faster Hydraulics, Pune
Turbines Housing for power transmission in Si-Mo grade –
Taco, Pune
Adapter casting - KSPG, Pune
Directional control valve casting and its cut section -
Danfoss Power Solution
Oil pumps – SFL, Chennai
Daimler-Benz Fuel pump - SFL, Chennai
Caterpillar 979 Impeller - SFL, Chennai
Oil pump body and cut section - SFL - Cummins,
Chennai
Dual bore master cylinder - Danfoss Power
Solutions, Pune
Cylinder - Atlas Copco, Nashik
Mercedes Benz Clutch release fork – SFL, Chennai
Housing casting in Si-Mo grade – KSPG, Pune
Pump housing casting - Atlas Copco
Hydraulic casting range
Heavy castings up to 30 kg
MACHINING FACILITY
MACHINE SHOP – VMC- 4 ,CNC -
1,CMM M/C.
INSPECTION AREA
CMM MACHINE
Machined castings with assembly
Fully machined component dispatched
to KSPG -Germany

Current status -All samples found Ok,ECN raised by customer.

New facility ramp up plan
• PHASE I
• Production target - 300 MT/month
• Target date – 30 November 2020.
• Target sale – 5.4 Crore/month
• PHASE II
• Production target -200 MT/month {Additional}
• Target date – November2021
• Target sale – 1.6 Crore/Month
• Total – 7.00 Crore/ Month by November 2021
THANK YOU