Vous êtes sur la page 1sur 134

Bangladesh

ISSN 1999-2076
Reg. 8/2012
July 2019
Driving business with knowledge

June 2019
www.textiletoday.com.bd

Volume 12 | Issue 07 | 134 Pages | BDT 200, USD 10

U nveiling indus tr y bes t practices


See advertisement at page 25 See advertisement at page 33 See advertisement at page 27

Knit & Woven Dyeing & Finishing


June 2019
Unveiling industry best practices
Knitting & Knitwear
Bangladesh Buzzes at

June 2019
ITMA 2019 See advertisement at page 39

E l e c t r i f y

Special Supplementary on
i n
r e v e a l i n g
y o u r
See advertisement at page 17 See advertisement at page 21
e x c e l l e n c e
July 2019

ISO 9001:2015
GOTS Approved
May 2019

Global Organic Textile


Standard (GOTS 5.0)
GOTS Approved
Global Organic Textile
Standard (GOTS 5.0)
KNOWLEDGE HERITAGE
OF ERCA WITH
SINCERE COMMITMENT
OF LUMINENT
IN BANGLADESH

LUMINENT D&A
MAIL: LUMINENT@LUMINENT-DA.COM
HOT LINE: +88024 8950590
CALL: +8801713 485299
We are the
Driving business with knowledge

MARKET
Editorial Panel

Editor in Chief
Prof. Md. Monirul Islam

Executive Editor

LEADER
Prof. Dr. Engr. Ayub Nabi Khan

Technical Editor
Prof. Dr. Engr. Md. Saifur Rahman
Dr. Engr. Md. Fazley Elahi
Dr. Md. Abbas Uddin (Shiyak)
Dr. Mohammad Nazmul Karim

Consulting Editor
Dr. NN Mahapatra Enzyme Based

Bio-Scouring
Dr. Mohammed Tareque Aziz
C.N. Sivaramakrishnan

in
Ashfaque Ahmed

Associate Editor
Jamal Abdun Naser
Md. Mominul Motin (Tusher)

Managing Editor
Akhi Akter

Sub Editor
Sanjoy Kumar Saha
Mohammad Nurul Alam

Technical Team combined Bio-scouring


Co-ordinator
Setara Begum
& Bio-polishing in same bath
Member
S.N. Abdullah
Amzad Hossain Monir
Rakibul Islam

Editor & Publisher Be Sustainable & Save


A.S.M Tareq Amin

Published on 25th July 2019 by


Amin & Jahan Corporation Ltd.
House-41, Road-5, Block-B,
Monsurabad R/A, Adabor, Dhaka-1217
Tel: +88 02 55093682
Email : info@textiletoday.com.bd
Web : www.textiletoday.com.bd

Printed by: Cost Chemicals Energy


VIP Printers, Fakirapool, Dhaka.

The views expressed in the


magazine are not necessarily those
of the publisher or the editor. We
have taken every effort to ensure
accuracy. Bangladesh Textile Today
does not accept any liability for
claims made by advertisers or
contributors. The publisher reserves
the right to edit and publish any
Time Water Environment
editorial material supplied and does
not accept responsibility for loss or
damages of any unsolicited material
or contribution.
© All rights reserved to Amin &
Jahan Corporation Ltd. 2019
Volume 12, Issue 07 (July 2019)
Reg 8/2012, Dhaka.
For Better Tomorrow
LEADING DIGITAL TEXTILE PRINTER SUPPLIER

SPEED AND QUALITY


FOR ALL FABRICS AND SOLUTIONS
10000 METERS DAILY PRODUCTION
CHINA NATIONAL INKJET RESEARCH AND ENGINEERING CENTER

SUBLIMATION PRINTER

DIRECT PRINTER

HEAD OFFICE
TEL: +86 571 86731907
EMAIL: smw@atexco.cn

BANGLADESH AGENT :
HASAN TRADE
TEL: +88 01819229577, +88 0175729184
EMAIL: hasantrade@yahoo.com
Bangladesh
Bangladesh
ISSN 1999-2076
Reg. 8/2012
July 2019
Driving business with knowledge

On the Cover
www.textiletoday.com.bd
Bangladesh Textile Today

Volume 12 | Issue 07 | 134 Pages | BDT 200, USD 10

Driving business with knowledge


See advertisement at page 25 See advertisement at page 33 See advertisement at page 27

ZSCHIMMER & SCHWARZ Mosdorf

Content
GmbH & Co. KG is a well known
Bangladesh Buzzes at
ITMA 2019 See advertisement at page 39 Germany based textile auxiliaries
and specialty chemical manufacturer.
See advertisement at page 17 See advertisement at page 21

Their high performance auxiliaries are


easing the textile finishing process.
July 2019

GOTS Approved
Global Organic Textile
Standard (GOTS 5.0)
ISO 9001:2015

Advertisement
July’ 19 | Volume 12 | Issue 07

12-14 Editorial 23-24 Cover Plus


Gas price hike
Factory Tales
(per cubic meter)

50%

45 Editorial
43.97%
37.88%
40%

Gas price hike to eat


30%

Tk 10.70

Tk 13.85
20%

10% up RMG exporter’s 5S, the five pillars of a high


0%
Industrial use Captive power competitive edge performing and efficient
organization
28-29 Export Trend
47 Budget'19-20
RMG exports posted 11.49%
Better Barcelona rise to $34.13 billion in FY19 1% cash incentive good but
not enough for RMG sector
15-16 ITMA Diary In Focus Investment
34-35 48
End of Indian GSP to US will not Today
bring much benefit for Bangladesh
Bangladesh
Comparison of the amount of FDI
received in FY18 & FY17
(In US$ Billion)

3.61 US
stood on 2nd
36-38 Logistics Today
billion $

largest FDI
FY18

reciepent of
2.15 US
billion $
FY17

Enlivening South Asia


logistics and
warehousing
Bangladesh remains one of the
sector of BD 50-52 Factory Tales
leading buyers in ITMA

18-19 Top Story ITMA Review

26 Spanish Epyllion’s CSR story showing


Possible Machinery how it ensures decent and
impact of safe work environment
US-China
trade war on
We expect 54
Bangladesh
to improve
relationship
with...

20-22 Cover Story 87 Winding Today


Savio shows
high tech APS Apparels Ltd receives
and industry ‘President's Award for
4.0 winding Industrial Development 2017’
solutions at
ITMA 2019

92 German
Machinery 55-56 What is your
opinion on the
German textile companies new budget?
ITMA welcomes Bangladesh branded 'digitalization' at Has it met your
buyers’ delegation led by Textile ITMA 2019 expectations?
Today and ITET
Content July’ 19 | Volume 12 | Issue 07

Processing Today Knitting Today Printing Today

63-64 Editorial 81 Editorial 117-118 Editorial


Build your career in
textile production
especially in knitting

82-83 Knitting Trend


Foam dyeing has potential to Wholegarment- the ultimate The advantages of using
reduce product development form of knit production reactive inks in digital
cycle by 50-90% textile printing
84 Fiber Today
66-67 Safe Wool yarn market to surpass
120
Manufacturing US$ 50 bn in revenues by
2029: PMR study
JTC explosion: wakeup
call in the textile chemical
manufacturing sector 86 Cotton Today

68 Textile Education
EFI Reggiani at ITMA 2019

121
US cotton industry develops
new protocol for greater
Dysin’s another contribution sustainability
to the textile industry through
modernizing the coloration
laboratory of BUFT 89-91 Apparel Today
Suits manufacturing: a
70-72 Industry Best new vision for Bangladesh Mouvent launched TX802
(Part-I)
Practices Textile printer at ITMA 2019

94 Sustainability 124-125 Digital


Today Printing

Robintex Group shows


commitment to environment...

74-76
Mimaki Hybrid Printer
Demonstrated at ITMA 2019
British and US consumers are
likely to buy more sustainable
fashion products 128 Automation

95 Weaving Datatex AG offers software


solution for Bangladesh
We just don’t want to increase
Today textile and garment industry
sales at the expense of people ITEMA Group innovation staged
and the planet… at ITMA 2019
Editorial

Better Barcelona
Barcelona is one of the most November period – meaning at the
beautiful cities in the world. Any start of summer here in Barcelona.
tourist visiting Barcelona will be Weather in Barcelona is always
paralyzed by the beauty of the pleasant than other surrounding
city, which always captures the Catalonian cities.
heart of visitors. In the midst of
All the exhibitors and the visitors
this overwhelming beauty of this
are lucky that they do not have
ever-virgin princess city tourists
to endure the true heat of this
also experience the untold dark
summer –boiling heat across
side – thieves, muggers, frauds,
Europe. It was sunny and pleasant
etc. – in Barcelona.
weather throughout the seven
The situation in 2011 when the days of the ITMA exhibition.
ITMA was held in Barcelona and And great for seeing the new
Figure 2: Visitors could explore Barcelona in sunny
the situation at present have not innovations and machinery, and
weather all through seven days during exhibitions.
altered at all. In 2019 ITMA, people of course exploring the city of
from Barcelona and from other Barcelona and its beauty.
countries have warned the visitors
Visitors got bad impression while
of ITMA to stay vigilant.
found the Barcelona airport was
Though this year it is heard less not at all ready for hosting an
about mugging or fraud incidents, event like ITMA. Because all the
security concerns are still looking visitors had a horrible experience
like a dark cloud threatening to at the Barcelona airport. Arriving
burst anytime. As one of my close passengers had to wait in
colleagues has been pickpocketed. long queues at immigrations.
Immigration booths were
So, Barcelona is like the most
insufficient and severely slow in
exquisite rose with thrones
contrast to a number of people,
adorning for its admirer.
which was really frustrating. And
Weather and infrastructure Barcelona needs to improve this
This year’s ITMA was held June perilous situation of its airport. Figure 3: Bangladeshi visitors get together at
Considering one of the biggest Modhur Canteen in Barcelona.
– usually held in September to
Editorial

events is happening there. increased as the June-July season from Indian or Pakistani restaurants.
is the end off season in Bangladesh
Visitors moved around the city But most surprising thing was to get
textile and apparel industry, also
easily, thanks to the excellent city Modhur Canteen in Barcelona, which
after Eid factories were started to
traffic and transportation system. became a get together place for the
open, also a lot of Bangladeshis
Cheap fair and availability of taxis Bangladeshi visitors and community in
came to tour Europe with their
and metros ensured reaching Barcelona. Every evening Bangladeshi
family on this vacation.
destinations fairly easily. visitors from different parts of the city
In the previous ITMA exhibitions, gathered to the restaurant to have dinner.
The accommodation was really
the main crowd usually visits So, in Barcelona, the best thing you could
expensive. Because of the ITMA
within the first five days. But this enjoy is having Dal-Vat in a Bangladshi
exhibition, accommodation costs
year throughout the 7 days of the restaurant called Madhur Canteen.
have gone up by many folds, which
exhibition people remained in large
made difficulties for the visitors. July issue will try to give you
numbers as some came to visit
brief idea about developments
In 2011 ITMA exhibition, it had after having a vacation and some
showcased in ITMA exhibition.
provided free city cards for one went to touring Europe or went
Enjoy the ITMA review issue. We
week for the visitors. Which was watching ICC cricket men’s world
welcome contributions, from
really helpful for the visitors to cup 2019 in the UK during and after
visitors having critical analysis of
move around the city. But this year the exhibition with their families to
technologies which we will cover in
ITMA did not provide anything like spend their vacation pleasantly.
the coming issues.
that. It was very frustrating and
Modhur Canteen
disappointing, as visitors pay a lot
of money to do registration, travel, One of the very good thing in Author
accommodation, etc. Barcelona is its food restaurants. Tareq Amin
Visitors had a mixed taste with Founder and CEO
Visitors particularly from
Arabian or Turkish dish available for Textie Today
Bangladesh in this year’s ITMA
Muslims. Also, sub continental taste

Trump presses the pause button for


US-China trade war at G20 summit
Pranto Dey

At 29 July, 2019, G2O summit took


Previous trade war scenario till the G20 summit pause
place at Japan’s Osaka where
leaders from G20 and EU were
present including US President Tariffs imposed in 2018 Tariffs threatened by Trump

Donald Trump and Chinese


$250bn $325bn
President Xi Jing Ping.
Total Chinese goods imported into the US (2018)
There was a lot of rumours before
the summit about the declaration $539bn
from Donald Trump about the Tariffs imposed in 2018

additional tariffs on Chinese


$110bn
Imports. But putting end to all the
Total US goods imported into the China (2018)
tittle-tattles, Trump sat with Xi
Jing Ping and announced not to $120bn
increase the additional tariffs and Source: US Census Bureau.
continue with the current one.
extra tariffs on Chinese goods affirmation, we can hope that this
In the summit, the two presidents
worth $300bn. issue has been resolved.
sat for a discussion regarding the
ongoing trade war between the US President also promised Although by pressing this
two countries. to approve the US companies pause button, it has been highly
to continue their selling to the beneficial for American business
Although previously Trump
Chinese tech giant Huawei. and economy, it doesn’t mean that
had threatened to increase the
Although a few months ago, the trade war issue has fully been
tariff on Chinese goods to 25%,
Washington had stated the tech resolved. The two parties have a
after the discussion with Xi Jing
company was a threat to the lot of sides still left to come into
Ping at Osaka, Trump said that
national security. But after Trump’s an agreement.
Washington wouldn’t be adding
ITMA Review Cover Plus

Bangladesh remains one of


the leading buyers in ITMA
Special Correspondent

Figure 1: Spinning industries in Bangladesh have been going through severe crises for several months due to poor yarn price and
demand. Cost of capital, cost of utilities, cost machinery and consumables only increased the misery. Despite those odds, the spinning
mill owners explored the latest developments trying close deals for solutions which will reduce business risks in the future. BTMA
director and the owners ofone of the leading industry owners are seen in ITMA 2019.

Despite the economic and market turbulences comprehensive services to bring the right people
Bangladeshi companies have placed a significant from Bangladesh in the exhibition.
amount of orders at ITMA 2019.
At ITMA 2019, Bangladeshi buyers have placed
Bangladesh apparel industry is moving with several order worth more than US$100 million, said different
challenges like wage climb of apparel workers, gas exhibitor sources to Textile Today. Being the second
price hike, price reduction by the buyers, etc. and at largest apparel maker in the world the order amount
the same time, the backward linkage is suffering a is not surprising though.
lot due to the dumping of yarn and fabric from India
Due to the US-China trade war and Chinese
and China. Bangladeshi companies have placed a
economic transformation, China is refocusing its
significant amount of orders in ITMA 2019.
investments in other industries. That means a lot
At the beginning of the exhibition, a lot of of investments are coming in the ITMA exhibition
Bangladeshi buyers have expressed their frustration outside of China.
and disappointment for not getting visa and
The scenario of Bangladesh textile industry is not
complications in the visa processing and thought that
rosy, in terms of profitability and other reasons, but
this year Bangladeshi visitors will be significantly less
the amount of investment placed in this year’s ITMA
in number. But in the end, the exhibitors shared their
is significant. It has been observed perpetually that
satisfaction and positivity seeing the big amount of
Bangladesh is a vital market which invests heavily in
visitors and buyers from Bangladesh.
the European textile machinery industry.
Many of the exhibitors and their Bangladeshi
Textile Today at ITMA
representatives thanked textile today for
carrying extensive promotion and for extending Textile Today is the leading innovation platform in
ITMA Review Cover Plus

Figure 2: Bangladeshi companies took the opportunity to Figure 3: Veteran experts from Bangladesh helped to bring many
explore the latest developments of different global machinery Bangladeshi companies to select the right technology and prod-
brands to choose the right one for them. ucts in ITMA 2019.

Figure 4: The picture shows the Bangladesh and International Figure 5: Industry owners from different industry segments
team of Asutex, one of the leading speciality chemicals including spinning visited Textile Today booths in ITMA.
manufacturing companies in the world.

Figure 6: Bangladeshis from different parts of the world could Figure 7: Some of the Bangladeshi students studying overseas partic-
come together in ITMA at Textile Today booths. ularly in Barcelona found the country in Textile Today booths in ITMA.

Bangladesh, represented Bangladesh textile and through many local and international events.
apparel industry in many international platforms for
• Corporate Membership Services, to integrate all the
the last twelve years. And representing Bangladesh
Textile Today Services and make them available as
at ITMA 2019 exhibition as well.
required by textile and apparel companies. Member
Textile Today booth at ITMA highlighted the new companies will be able to increase its brand value
outlook of Textile Today. Having a portfolio of and overall knowledge adopting capacity to more
services which showcased the transformation of towards positive changes (innovation).
Textile Today from a knowledge based platform to an
Textile Today highlighted the contributions it offers
innovation hub.
to the Bangladeshi textile and apparel manufacturing
So, Textile Today with its three pillars of activities – companies under its Factory Tales program. Also, the
transforming human capital, branding Bangladesh stories of numerous Bangladeshi textile and apparel
textile and apparel, and promoting sustainability – has companies’ best practices in Textile Today publication
launched a series of new services in ITMA. These are: have been helping them reaching the international
market more effectively. And Textile Today highlighted
• Textile Today Training, under the theme of
these pillar of activities at ITMA 2019.
transforming human capital, started a new series
– Soft Skills Development. Beside its two major Also, for the last 12 years, Textile Today has
training programs of Factory Skills Development been organizing a number of events to promote
(FSD) and Sustainability Management System (SMS) sustainability initiatives happening in the textile and
apparel industry. So, Textile Today Events under the
• Textile Today Jobs, for recruiting the right people
pillar of sustainability has got a new light at ITMA 2019.
for the right place
Textile Today booth at ITMA exhibition attracted an
• Textile Today Classifieds, for helping companies to buy
overwhelming number of visitors from all over the
and sell business Essentials like machinery, accessories,
world, from Europe to the USA, UK, from the Middle
raw materials, left out stocks, inventory, etc.
East to South America.
• Textile Today Events, to continue to help
Many visitor's described Textile Today, as a truly global
companies to reach close to the markets and also to
and loyal reader base magazine. Readers rely on Textile
reach the right decisions. The new array of capacity
Today to get in-depth news, analysis, happenings, best
to give knowledge, networking and branding support
practices stories, market forecasts, etc.
A game-changing
proprietary
technology for digital
printing of polyester-
cotton blends
ERIOFAST® VISTA
Digital Inks

A sustainable digital printing solution which


uses a urea-free system to outperform the
best alternative solutions in terms of brilliancy,
gamut and color depth allowing you to
achieve excellent runnability while reducing
energy consumption and emissions.

www.huntsman.com/textile_effects
To p S t o r y

Possible
impact of
US-China
trade war on
Bangladesh
Rubana Huq, President, Bangladesh Garment
Manufacturers and Exporters Association (BGMEA)

The US government has extended an additional tariff Another interesting fact is that the unit price
on the remaining $300 billion dollars of imports from comparison of US’s apparel sourcing from major
China on 13 May, which covers items like apparel and sourcing countries shows that China offers the lowest
footwear. The additional tariff, known as punitive unit price to the USA in the world. As per the latest
tariff may range up to 25% and likely to come into data of April 2019, the import price per SME (Square
effect by the end of June 2019. Meter Equivalent) from China was $2.30, whereas
from Bangladesh it was $2.79, from Cambodia $2.52
The impact of the additional tariff on China’s trade
with the US, especially in the clothing sector, is
complex since there are several realities and market US-China trade
forces that will come in to play. China is the largest war impact scenario
source of apparel for the US as it supplied around
33% of the US’s total apparel imports in 2018. 10.39% (3.17 bn
US-China trade war impact scenario dollars)
China’s apparel export to
While the additional cost due to tariff hike is most the USA has declined
likely to take its toll on the apparel exports to China, during 2015-2018
this may also be viewed in parallel that the Chinese
export of apparel to the USA has already been on a
declining trend over the last few years due to rising
28.29%
production cost in China and shifting the focus on
increase China’s
high value-added manufacturing base. export of yarn to the
USA during 2015-2018
The fact of the matter is that China’s apparel export
to the USA has declined by 10.39% during 2015-2018;
in financial value, the decline is 3.17 billion dollars. On
the contrary, China’s export of yarn to the USA has
Up to
increased significantly during the mentioned year, 25%
i.e. by 28.29%. So, it seems China’s focus is shifting Punitive tariff
imposed on apparel
toward higher value-added intermediate goods than
on apparel.

18 Bangladesh Textile Today | Volume 12, Issue 07


U S - C h i n a Tr a d e Wa r To p S t o r y

and from Honduras $2.70! So, China offers the lowest import price per
the lowest price may itself give SME to the USA in the world
resilience to Chinese products to
withstand the shock. 3.0
$2.79
$2.70
The price dynamics also reveals $2.52
an interesting picture. Apparel 2.5
$2.30
export price of China to the USA
declined by 1.37% in 2018 and 2.0
1.85% during January-April of
2019, whereas apparel import 1.5
price from Bangladesh has
increased by 2.05% and 5.03% 1.0
respectively. The same comparison
for Vietnam shows 2.16% and 0.5
1.05% respectively. This reveals the
inherent resilience of the Chinese 0.0
apparel industry to deal with such
tariff shock.
China Bangladesh Cambodia Honduras
Meanwhile, the demand for
clothing in the US market is
picking up as the US economy Out of top 30 items exported
and robotics. by China, Bangladesh competes
is bouncing back strong. US’s of 16 items. Trend in those
Now considering the trade war as
apparel imports during January- products
an opportunity for Bangladesh,
April of 2019 have increased
we need to look at the export
by 5.75% on a year-over-year
comparison. The increase in 2018
similarity between Chinese and 16.82%
Bangladeshi products exported to growth, Vietnam
was 3.02%. So, the additional
the USA. An analysis shows that export of apparel
demand created in the US market products during
out of the top 30 items exported
may partially offset the negative 2014-2018
by China to the USA, Bangladesh
impact on China’s export to the
competes on 16 items.
USA.
The performance of these 16 12.28%
The possible diversion of trade
items shows that Chinese export declined, Bangladeshi
from China caused by the punitive export of apparel
of these items during 2014-2018 products during
tariff may also be subject to
declined by 11.84%. Bangladesh’s 2014-2018
a number of other factors like
export of these items also had
changes in the Yuan exchange rate
dent by 12.28%, whereas Vietnam
and use of advanced technologies
was apparently the gainer as it
11.84%
declined, Chinese
export of apparel
The apparel products price dynamics products during
2014-2018

1.85%
Declined registered 16.82% growth. The
apparel export price of share of these 16 items of the
China to the USA during total apparel exports to the
January-April of 2019
USA by China was 45.12%,
Bangladesh 76.70% and
5.03% Vietnam 53% in 2018.
Increased
The summary is that the
apparel export price
additional tariff will have an
of Bangladesh to the USA
during Jan-April of 2019 impact on China’s clothing
trade with the USA, but there
1.05% are other factors which may
substantially absorb the shock.
Increased
So, the additional tariff may
apparel export price of
Vietnam to the USA during not serve as an advantage as it
January-April of 2019 is expected for Bangladesh.

Bangladesh Textile Today | Volume 12, Issue 07 19


Cover Story

Daphne Poon
and Engr. Md. ITMA welcomes
Shafiqur Rahman
thanked and
Bangladesh buyers’
congratulated
Textile Today
delegation led by Textile
for successful
organization of
Today and ITET
the delegation
Special Correspondent
and helping so
many buyers to
bring in ITMA. Despite a number of odds and has been led by Engr. Shafiqur
difficulties in the visa process, Rahman, President of Institute
a large number of Bangladeshi of Textile Engineers and
delegations have hit ITMA hard. Technologists (ITET) and
Bangladesh being one of the participated by number of eminent
largest textiles and apparel industry owners and professionals
manufacturers in the world has from Bangladesh.
been one of the leaders in buying
Daphne Poon, Director of ITMA
European machinery. Importance
Services Pte Ltd. received and
of the visitors of the country has
welcomed the delegation. She
been ever repeated by a number
explained what ITMA 2019 is
of ITMA visitors.
offering and how it can help
Like last editions of ITMA, Textile Bangladeshi buyers.
Today once again organized The
Engr. Shafiqur Rahman
Bangladesh VIP buyers’ delegation
congratulated ITMA for yet
at ITMA 2019.
another great show to present
On 22nd June ITMA organizers all the latest developments and
Figure 1: Engr. Shafiqur Rahman, President
of Institute of Textile Engineers and put up a grand reception for innovation. He expressed optimism
Technologists (ITET) led the Bangladesh the delegation. The delegation that the exhibition will be a great
VIP delegation in ITMA 2019

20 Bangladesh Textile Today | Volume 12, Issue 07


DENISOL® PURE INDIGO 30 liq
Break new ground with aniline-free* indigo for denim

#AnilineFreeDenim
*Below limits of detection
Figure 2: Owners of some of the big Bangladeshi conglomeration manufacturing textile and apparel are shown with Founder and CEO
of Textile Today in the booths of Pailung with its officials. The companies closed good number buying deals in ITMA.

learning place and a way forward to transform


Bangladesh Textile and Apparel industry.
He stressed the Visa difficulties issues and hoped
that in future the embassies will acknowledge
Bangladesh as a buyer of European machinery
and will make the Visa process easier.
The delegation was also participated by
successful entrepreneur Engr. Abdus Sobhan, CIP,
Managing Director of Aukotex Group.
Figure 3: Daphne Poon, Director of ITMA Services Pte Ltd. Engr. Sobhan told that Textile Today can organize
welcomed Bangladeshi delegations and explained how ITMA 2019
can help Bangladeshi buyers. an ITMA review session in Dhaka after going
back to showcase latest developments to the
Bangladesh professionals and owners who could
not make it to Barcelona, Spain.
Engr. Shafiqur Rahman told that ITET and Textile
Today may organize the review and invite the
organizing embassies to make Bangladesh’s
position much stronger in future ITMA events.
He also told that if the visitors from Bangladesh
submit the key learning to Textile Today and key
issues from those is published and presented in
Figure 4: Amanur Rahman, Director of Dysin International Ltd in a the ITMA review seminar then all the learning will
conversation with clients at the exhibition.
be harmonized.
Daphne Poon and Engr. Md. Shafiqur Rahman
thanks and congratulated Textile Today for
successful organization of the delegation and
helping so many buyers to bring in ITMA.
All have been invited to participate in next ITMA in
2023 in Milan, Italy.
The reception was held in ITMA Club Lounge at
Fira de Barcelona, Grand Via at the sideline of the
Figure 5: Picture captured from Bangladesh delegation reception
programme at ITMA 2019.
ITMA 2019 exhibition.
Cover Plus

Gas price hike to eat up RMG


exporter’s competitive edge
Staff Correspondent

Bangladeshi apparel makers will On top of that,


lose the competitive edge in the Gas price hike the government is
global exports market as the implementing the
(per cubic meter)
government has increased gas VAT Act from July
prices by 37.88% for industrial use. first, which will add
50% salt to wound of
Meanwhile, the primary textile 43.97%
the manufacturer,
sector will suffer a lot as the sector
37.88% said Salam,
is highly dependent on gas to run 40%
Managing Director
the factory.
of Envoy Textile.
The Bangladesh Energy
Regulatory Commission (BERC) on 30% However, the
primary textile
Tk 10.70

Tk 13.85
sunday issued a circular increasing
sector, the supplier
gas price at different rates
effective from Monday. 20% of raw material
for apparel sector
For industrial use, the gas price also will suffer a
has been increased by 37.88% from 10% lot, which is highly
Tk7.76 to Tk10.70 per cubic meter, dependent on gas.
while for captive power it has been
“Currently,
increased by 43.97% from Tk9.62 0%
Industrial use Captive power Bangladeshi textile
to Tk13.85.
mills are able
Gas price for the power sector due to numerous challenges and to meet the demand of fabrics
has been increased from Tk3.16 this sudden increase in gas price by 85% and 50% of knitwear
to Tk4.45 per cubic meter with a cripples their financial plan, such and woven sector respectively,”
40.82% rise. increase in price would only add Bangladesh Textile Mills
"Since the government hikes prices up to our production cost making Association President Mohammad
of gas, the new rate of the gas the business difficult for the SMEs Ali Khokon told the Textile Today.
bill will take up around 1.5% of the whose breakeven is on thin ice
Since the sector is highly
manufacturing cost, i.e. CM. So now, she added.
depending on the gas, it will
38% increase in gas price means "Production cost in the increase production cost and
almost 1% increase in production country's apparel sector already the apparel maker will move
cost," BGMEA President Rubana increased due to safety standard for imports due rise in prices of
Huq said in an immediate reaction improvement and compliance. fabrics and yarn, said the BTMA
to Textile Today. But the global buyers did not leader.
This may not sound much in terms increase prices of goods rather
of percentage, but for an industry cut," Exporters Association of Impact of incresed
struggling for every penny this will Bangladesh (EAB) President gas price
be another blow, said Rubana. Abdus Salam Murshedy told the
2.0%
Textile Today.
Now given the fact that the supply
1.5%
situation of gas did not improve In the present context, rise 1.5%
and factories are suffering from in gas prices would cast a
1.0%
pressure fluctuations, whereas we negative impact on export 1.0%
are already in tipping point with as the manufacturer will lose (increse in)
(increse in)
regard to pricing, said the BGMEA the competitive edge to its 0.5%
leader. competitors due rise in production
cost caused by a sharp rise of gas 0.0%
Meanwhile, entrepreneurs are RMG CM (Cutting &
prices, said Salam.
not feeling encouraged to invest production Making)
cost cost

Bangladesh Textile Today | Volume 12, Issue 07 23


Cover Plus Te x t i l e B a n g l a d e s h

As a result, the sector will face


tough competition to the imported Sactor wise use of gas
yarn and fabric. So considering the
present situation the government
40.60%
should reconsider the price of gas, Power Sector
said Khokon. 16.96%
Industry
According to Petro Bangla data, in 16.35%
the fiscal year 2017-18, Bangladesh Captive Power
produced 966684.63 mmcm gas. 16.06%
Domestic
Of the total production, 40.60% 4.38%
was used in the power sector, the Fertilizer
highest, while 16.96% was used 4.70%
in industry, followed by captive 0.83% CNG
power 16.35%, domestic 16.06%,
0.10% Commercial
fertilizer 4.38%, compressed
natural gas (CNG) 4.70%,
Tea Estates
commercial 0.83%, and tea estates
0.10%.
0 10 20 30 40 50

Bangladesh and Russia sign


MoU to remove trade barriers
A bright market worth of 50 Billion US$ is to open up further in Russia for Bangladesh’s RMG Sector
Pranto Dey
On 31 May, 2019, Commerce a good relation with Russia in
Minister of Bangladesh, Tipu terms of trade and commerce.
Munshi signed an MoU with Unfortunately, the mutual trade
Russia in order to open business and transactions did not increase
opportunities for Bangladesh’s as per expectations due to some
apparel sector. This ‘Memorandum complexities. The MoU will open
of co-operation between the a new pathway of business for
EURO-Asia economic commission Bangladesh in Russian markets.”
and the government of the He also added that Bangladesh is
people’s republic of Bangladesh’ Currently there is no banking building large factories with safe
will now allow banking transaction system between Russia working environment focusing on
transactions between the two and Bangladesh. Trade is done compliances and sustainability.
countries which will enable to through Telegraphic Transfer (TT). The Russian Ambassador to
reduce difficulties related to trade Besides this, due to a lot of other Bangladesh, Alexander Ignatov
and commerce. obstructions, Bangladesh was stated, “Russia has always been
By signing this agreement, a long unable to make proper utilisation a friend of Bangladesh. There are
term demand of export for RMG of this bright market. huge demands of Bangladeshi
sector is going to be fulfilled. By establishing this agreement products in Russian markets. By
Bangladesh exported textile with Russia, all these hindrances signing this MOU, we are hoping
products to Russia by paying are going to be removed. As a that the economic relationship
huge amount of tax which costs result, a tremendous market worth between Russia and Bangladesh
almost 75-80% of the price of the of 50 Billion US dollars would be will reach a whole new level.”
products. In accordance of the opened for Bangladesh and a lot If Bangladesh is able to grab the
Export Promotion Bureau(EPB) of problems regarding the RMG Russian market, it will become
data, Bangladesh exported goods sector will be solved. easier for Bangladesh to enter the
worth $485.22 million to Russia
Commerce minister Mr. Tipu markets of other countries of the
in the FY2017-18 which is $20.56
Munshi stated, “Bangladesh Commonwealth of Independent
million more than the earning
has always been maintaining State.
$464.62 million in FY2016-17.

24 Bangladesh Textile Today | Volume 12, Issue 07


Spanish Machinery ITMA Review


We expect
to improve
relationship with
Bangladesh for
creating more
opportunity
Angela Lalatta, Head of Business Unit Presso, AMEC

AMEC is the Spanish association are focusing on sustainability. First engineers are very good and
of textile machinery manufacturers of all, AMEC members when they trained to adopt the machinery. In
that is also a part of CEMATEX. design a machine make it in such the end, we hope ITMA becomes
CEMATEX is made by nine a way that it is much faster and a successful exhibition for
associations and AMEC is part effective, means it consumes less everyone. And begin a new era of
of its ownership. There are 90 water and energy. collaboration between Spain and
companies under AMEC, most Bangladesh.
The second point is, they try to be
of the companies are small and
green. What does it mean? That Bangladesh market opportunity
medium size. Though small in size
we are using the concept of the
but all are flexible and customized We see the Bangladesh market
circular economy- reusing some
the machinery for the clients. as huge with high volume, which
of the materials, also reusing the
AMEC has 3100 employees with makes it very important. You
used water and using solar power.
600 million euros in turnover need to setup cooperation with a
and most of the companies are The third point is, the world has Bangladeshi company to make a
sporting company. changed a lot that means you not joint venture. Not only a Spanish
only have to be in contact with venture alone but they have to find
Bangladesh is a very important
your supplier but also, with your the right partner. The companies
market for Spanish companies.
clients. To do that we use new who are looking to implement new
Many of the companies made
technology – generally, we call it innovation and technology this
joint-venture with Bangladeshi
industry 4.0 – in the end, all the could be the right partner.
companies and started business.
value chain can communicate
Feelings to be host
Angela Lalatta, Head of Business or can be up to date on the new
Unit Presso, AMEC (Asociación innovations or to solve an issue if It’s a great pleasure to be host
de las Empresas Industriales there is a failure in a machine or country for such expo. A good no
Internacionalizadas) opened up fabric. of potential visitors & exhibitors
many details about the Spanish came here and many of business
Expectations at ITMA 2019
association of textile machinery decision & potential sales leads
manufacturers in a conversation First of all, we expect that the generate here, as we have seen.
with Tareq Amin, Editor and exhibitors are happy for the We appreciate more and more
Publisher of Bangladesh Textile organizations. The second point is, visitors from around the globe in
Today, at ITMA 2019 held in Fira de I hope all the organizations have ITMA Barcelona. However, some of
Barcelona. made good business for not only the issues on VISA system raised
the regular customers but for the from some countries.
Innovations
new comers also.
Basically, CIMATEX and AMEC are
Regarding innovation, at ITMA
Also, we expect to improve the private organizations and the visa
2019 our member’s main focus is
relationship with Bangladesh system belongs to the Spanish
saving energy and water, - like for
for creating more opportunity. government. But, we tried to deal
dying and wash, our innovation
We have heard that Bangladeshi this issue very sincerely.
will need less eater - means they

26 Bangladesh Textile Today | Volume 12, Issue 07


Innovation in
Textile Chemicals
for a Sustainable society

Surface Science is
our core technology
having 77 years
history in chemicals
from Japan

JB CHEM-BRIDGE LTD.
Dhaka Liaison Office
Ahmed Tower 23rd Floor (West Side) Head Office: House-24, Road-09, Sector-04
28 & 30 Kamal Ataturk Avenue Uttara, Dhaka-1230
Banani, Dhaka-1213, Bangladesh Contact: +8801713273036
Tel : +88-02-9821187 Email: khokon.jbchembridge@gmail.com
E x p o r t Tr e n d

RMG exports posted 11.49%


rise to $34.13 billion in FY19
Staff Correspondent


According to Export Promotion export earnings have registered a
Bureau (EPB) data, the apparel 10.55% growth to $40.53 billion in
sector, employer of 40 million the just-concluded fiscal year.
workers, has contributed 84.21%
For the last couple of Push factors for sharp growth
to Bangladesh’s total exports of
$40.53 billion. years, the Bangladesh Giving reactions to the

In the FY19, Bangladesh’s export apparel sector invested export performance, apparel
manufacturers have given credit to
earnings from the RMG sector a huge amount of workplace safety and compliance
stood at $34.13 billion, posting money to improve in the clothing industry, which
11.49% growth. In the fiscal year
2017-18, apparel sector earned safety standard at the boosted buyer’s confidence to buy
more goods from Bangladesh.
$30.61 billion and the growth was workplace, which is
Meanwhile, US-China trade war
8.76%, thanks to workplace safety recognized by global and, which relocated work orders
improvement.
retailers. As a result, to Bangladesh from China was
In the FY19, apparel sector
exceeded the export target by
retailers confidence another reason for the good
performance.
4.42%. Bangladesh has set a target on Bangladesh has
“For the last couple of years,
to earn $32.68 billion. boosted and placed the Bangladesh apparel sector
Of the total amount, Knitwear more orders invested a huge amount of money
products fetched $16.88 billion,
to improve safety standard at the
which is 11.19% higher than the $15.18 Salam Murshedy, workplace, which is recognized
billion in the same period a year Managing Director Of by global retailers. As a result,
ago. Woven products earned $17.24
billion, up by 11.79%, compared to
Envoy Textile retailers confidence on Bangladesh
has boosted and placed more
$15.42 billion a year ago.
orders,” a former Bangladesh
The specialized textile sector saw Garment Manufacturers and
a 28.51% growth to $144 million, 3.07% to $851.72 million, which Exporters Association (BGMEA)
while the home textile sector saw was $878.68 million. President told Textile Today.
negative growth in earnings by Meanwhile, Bangladesh’s overall In addition, the production
capacity of the apparel makers
30 30 30 have increased after the
25 $34.13 bn 25 4.42% 25 $16.88 bn competition of safety remediation,
(11.49% rise) apparel export (11.19% rise)
20 apparel export 20 target exceeded 20 export in knitwear
which is another reason for the
in FY19 in FY19 products sound growth of export, said
15 15 15
Salam Murshdey, Managing
10 10 10
Director of Envoy Textile.
5 5 5
On top of that, products and market
0 0 0
diversification move along with
machinery and process upgradation
30 30 10 accelerated the growth.

25
$17.24 bn 25 $144 mn 5 $851.72 mn “Besides safety improvement, the
(11.79% rise) (28.51% rise) (3.07% down)
20 export in woven 20 export in 0 export in home sector went on massive process
products specialized
15 textile
textile and machinery upgradation to
15 -5
ensure product quality and to
10 10 -10
produce value-added goods
5 5 -15
gradually,” Giant Group Managing
0
0 -20 Director Faruque Hassan told the
Figure: Segment wise apparel export amount. Textile Today.

28 Bangladesh Textile Today | Volume 12, Issue 07


E x p o r t Tr e n d

Total export amount (in US$ Billion)

34.13
35
30.61 2018-2019
30 28.09 28.14
25.49 2017-2018
24.49
25
2016-2017
20
2015-2016
15
2014-2015
10
2013-2014
5

On top of that, manufacturers move cost, which is worrying the apparel


for new market explorations and makers,” Md Hatem former Vice
product diversification market, President of Bangladesh Knitwear
which altogether pushed the export Manufacturers and Exporters
earnings up, said Hassan also a former Association (BKMEA) told the
Senior Vice President of BGMEA. Textile Today.
However, the economists said, In addition, the new gas tariff is
US-China tariff war was an another big challenge for the sector
opportunity for Bangladesh as the as it will increase the production
global buyers shifted orders from cost further, said Hatem.
China to Bangladesh to remain in
In going for value addition and
the safe side.
high-end products, the sector
“As a whole, the export earnings needs investment in research and
do well, when the apparel sector innovation. For this the government
performed well. And the apparel should continue policy support
sector did better due to US- and allocate from the budget for
China trade war, which made research, said Hatem.
Bangladesh’s position in the US
Meanwhile, economists suggested
market stronger than it was in the
attracting investment in tech-
past, Policy Research Institute
based manufacturing from foreign
(PRI) Executive Director Ahsan H
investors. They also called for
Mansur told the Textile Today.
grabbing orders, which are being
The US economy was better in the relocated from China.
last year, which also helped the
“Most of the exports earnings from
country to export more. Beyond
the apparel sector are from basic
this, export performance to non-
goods, which is a concern for us. In
traditional export destinations
earning better price, Bangladesh
including China, Japan and India
should invest in technology
were better, said Mansur.
for value addition and foreign
In the coming days, Bangladesh investment can be a solution as
may get some more privilege from they have the experience,” former
the trade war, if it escalates further, Advisor to caretaker government
he added. AB Mirza Azizul Islam told the
Textile Today.
Challenges ahead to sustain the
growth On the other hand, Bangladeshi
manufacturers have to establish a
“An 11.49% export growth is very
link with the buyers who are shifting
encouraging but there are some
their purchasing base especially
challenges such as prices of goods
from China and concentrate on
as the buyers are cutting unit
manufacturing goods, what they
prices despite rising in production
need, said the economist.
Italian Machinery ITMA Review

Italy emphasized on sustainability


and digitalization at ITMA
Special Correspondent

Italy’s presence at the world’s most


Italian textile machinery industry - 2018
important trade fair dedicated to
textile machinery, ITMA, which key data exports by area top 5 markets
(value, y/y change)
opens its gates on June 20 in
Barcelona for its 18th edition,
2.4production
bn €
Asia 46 % 357mln €
will be, as in previous editions, 0%
absolutely imposing, numbering
some 360 exhibitors.
European
Union 21%
208 mln €
Italy exports 12 percent of global
2 bn € +8%
textile machinery worth about export
Europe
extra EU 15%
2.5 billion Euro, said Alessandro
121mln €
Zucchi, President, ACIMIT. North
America 7% -13%
Italian machinery export to 300
companies 95 mln €
Bangladesh, however, declined Latin
America 6% -2%
in 2018 by 15% compared to the
previous year.
12,000 5%
88 mln €
-15%
Africa
employees
ITMA opens its gates for seven
days where visitors will be
provided a first-hand look at the manufacturers have long
high quality of the technology been committed to providing
proposals of roughly 360
exhibiting Italian machinery
 sustainable technological solutions
both from an environmental and
economic standpoint, capable of
manufacturers. The overall surface
area occupied by Italian exhibitors, Yet again, Italy’s effectively reducing consumption
nearly 30,000 sq. meters (fully textile machinery and production costs.
26% of the total surface area), industry will play At the press conference held
confirms Italy’s leading role among
exhibiting nations. a leading role, by ACIMIT and the Italian Trade
Agency at Hotel W Barcelona
Alessandro Zucchi, President of
with a manifestly in the sideline of ITMA 2019
ACIMIT (the Association of Italian large number of exhibition on 21st June, two
Textile Machinery Manufacturers) participants at the ACIMIT associated textile
machinery manufacturers, Loptex
states, “Yet again, Italy’s textile
machinery industry will play a
largest international and Tonello, were awarded the
leading role, with a manifestly showcase for textile Italian Green Label Award for their
large number of participants at the machinery products. commitment to reducing their
machinery’s carbon footprint.
largest international showcase for
textile machinery products. This
is an absolutely significant sign
Alessandro Zucchi, Italian textile machinery and
digitalization
to customers and confirms the President of Acimit
The digitalization of production
vitality of our industry, especially
processes in the textile sector is
with regards to the qualitative
an indispensable response to new
and technological levels that Italy process. Focusing on process and
trends requiring faster time-to-
knows how to express.” product sustainability and greater
market and just-in-time production.
Sustainability and digitization are digitalization within manufacturing
businesses is essential in order to “The current commitment of
the buzzwords at this edition of
allow textile companies to remain our manufacturers,” comments
ITMA. The textile sector is having
competitive at a global level. ACIMIT’s President, “is to provide
to face up to new trends in which
a suitable response to clients who
the end consumer is increasingly Italian Green Label Award
are facing difficult challenges
at the center of the buying
Italian textile machinery in developing new production

30 Bangladesh Textile Today | Volume 12, Issue 07


Ta i w a n M a c h i n e r y ITMA Review

processes and business models At ITMA Barcelona. Italy’s textile innovative, global and high-level
within the textile industry. Our machinery sector has once outlets to consolidate its business.”
product ranges are increasingly again been able to rely on the
“For this reason, we have lent
compliant with 4.0 technologies.” support provided by the Italian
our support to the entire textile
Government, through the Ministry
There are numerous examples machinery chain with a significant
of Economic Development
of these types of technologies investment in the promotional
and Italian Trade Agency for
in Italian machinery offerings on program and, in collaboration with
the promotion abroad and
display at ITMA Barcelona. Among ACIMIT, supporting all companies
internationalization of Italian
these we can cite the use of exhibiting at the trade fair with
companies.
intelligent management platforms, a structured activity plan, aimed
on-board machine sensors for data Roberto Luongo, General Director at enhancing the keywords of
acquisition allowing the monitoring of Italian Trade Agency states, the 2019 edition: sustainability,
of both the machine and products, “This year’s ITMA trade fair exhibit digitalization and technology.”
predictive maintenance, for a in Barcelona is once again an
Among the various initiatives
reduction in costs obtained essential international showcase
supporting the participation
through less downtime, and for Italy’s textile machinery
of Italian textile machinery
augmented reality applications industry. Textile machinery
manufacturers at ITMA is an
supporting the operator in the represents the excellence of Made
intense communication campaign
various production phases. in Italy industrial technology,
in industry-specific magazines and
with an acute propensity
Support from the Ministry of portals, as well as the organization
for internationalization in its
Economic Development and ICE of a press conference during the fair.
entrepreneurial fabric, requiring
Italian Trade Agency

Taiwan shows Asian strength in ‘smart’


machinery at ITMA 2019
Special Correspondent

Taiwan’s textile industry is textile devices.


attracting attention internationally.
According to statistics from
10 out of 32 football teams of 2014
Taiwan Association of Machinery
World Cup wore jersey made of
Industry (TAMI), the export value
functional fabric made in Taiwan.
of textile machinery from January
In leading global brands such as
to December 2018 was 1.02 billion
Nike, Adidas, Uniqlo, etc, 70% of Figure: Speakers in the international press
US dollars, which was up nearly 1%
the functional fabrics are from conference ‘Taiwan smart machinery
from last year. weave the future’ held at ITMA 2019 on 21
Taiwan, which makes Taiwan the June in Barcelona.
main supplier of artificial fibers. Under the wave of ‘Industry 4.0,’
Taiwan’s textile machinery strives Knitting Factory automation use
Jenny Tsai, Director, Taiwan Trade
toward the advanced innovation MES solutions which help reducing
Center Barcelona, highlighted
and smart production route, knitting errors to as low as 1% and
these while delivering his
achieving a small amount of automatic machine adjustment
speech in the international press
customized production. Seven of helps increasing machine
conference held at ITMA 2019 on
the most intelligent companies in efficiency to 70%, said Brian Lan,
21 June in Barcelona.
Taiwan are showcasing their smart AVP, Pailung Machinery Mill Co.
As well as the talents, experience technologies and Industry 4.0 Ltd.
and the healthy relationship with solutions.
Ya-Chen Chang told that conveyer
big global manufacturers, there’s
James Wang, President of Textile belt technology helping reducing
a big effort in Taiwan’s textile
Machinery Committee Taiwan water use in the dyeing machine
machinery supply chain. This
Association of Machinery Industry significantly.
includes the world’s number one
said, “Taiwanese smart technologies
knitting machine manufacturer, Andy Yueh, Sales Manager of
are certainly a great help for the
Pailung Machinery Mill Co. Ltd., CCI Tech Inc. informed that
global textile industry to adopt
and Asia’s major dyeing influencer, his company has come with
industry 4.0 and develop further
Logic Art Automation Co., Ltd., revolutionary technology for
being more efficient and effective.”
which specializes in factory reducing sampling time for woven
automation, printing and dyeing Pailung latest control system and fabric.

32 Bangladesh Textile Today | Volume 12, Issue 07


Tr a d e A n a l y s i s In Focus

End of Indian GSP to


US will not bring much
benefit for Bangladesh
Mohammad Nurul Alam

The latest announcement by the never could get good entity in the product can be a diplomatic move
US government to review the Indian market because of many from the Trump administration.
General System of Preferences obligations and barriers from
Now both the country had a
(GSP) status of India may affect the market authority. The Indian
strategy to promote nationality
$5.6 billion preferential trade. government announced its own
and strongly oppose foreign
Bangladesh also once a GSP tariffs $235 million on US goods
product. Trump's announcement
beneficiary country but the US worth $1.4 billion and 150% tariff
“Buy American, Hire American" is a
suspended its GSP facilitates in on imported whiskey.
strong clash with Modi's campaign
the year 2013 in an excuse of poor
Key items imported by India from to "Make in India."
working condition in the RMG sector.
the US almond and fresh apples
Major Indian export to the US
So, there may be a positive impact worth $645 million and $165
with GSP benefits
on Bangladesh exports to the million, respectively. India also
US market after the withdrawal strongly opposed the U.S.-led free A report shown by the U.S. Trade
of GSP from Indian product. But trade agreement to support and and Tariff DataWeb, automobile
how much benefit Bangladesh can easy excess of American e-retail vehicles and other engineering
grab or whether Bangladesh can giants like Amazon and Walmart- items from India became the largest
be beneficiary at all? To get the owned Flipkart. beneficiary items in the US market
answer let us dig deep. under GSP category, followed by
According to US Trade
gems, jewelry, organic chemicals
India’s loss of GSP status is more Representative, in the year 2017,
and plastics in the year 2018.
a diplomatic rather economic India has surplus trade to US market
$21.2 billion under GSP facilities in Ajay Sahai, the Director General
The bilateral trade agreement
the worth of business $5.6 billion. of the Federation of Indian Export
between the US and India was
Organizations told Reuters that
partially gone in favor of Indian Most of the trade analysts believe
Farm, marine and handicraft
products. Product from America GSP withdrawal from Indian

India was the biggest beneficiary in the trade with America (in $ bn)

51.4
2018 33.5
17.9
45.9
2017 24.8
21.1
41.6
2016 22.5
19.1
40.2
2015 21.3
18.9
42.5
2014 21.5
21
0 10 20 30 40 50 60

India's export to US India's import from US India's surplus

34 Bangladesh Textile Today | Volume 12, Issue 07


In Focus Tr a d e A n a l y s i s

products are among India’s GSP tariff advantage is GSP mostly covers intermediary
exports most likely to be hit for $190 million, low-tech products.
the withdrawal. less than 0.4% of India’s
exports In this regard, Bangladesh apparel
Ganesh Kumar Gupta, President, manufacturer may not be a real
Federation of Indian Export RMG product under GSP worth beneficiary from the GSP withdrawal
Organizations, said The Economic $17.97 million , by the USA from the Indian product.
contribute only 0.46%
Times of India, “The withdrawal Indian RMG products under GSP
to India’s apparel exports
will have a marginal impact as GSP worth only $17.97 million and this is
tariff advantage of $190 million Top 5 Indian products not really going to favor Bangladesh
was less than 0.4% of India’s exports.” exported under GSP are grabbing US apparel market. Even 15
not from textile and Indian RMG products that received
Indian textile and apparel products apparel items.
GSP tariff are not matched with
that received GSP from the US
The category in the apparel 15 categories Bangladesh product type. That
of RMG products means Bangladesh may not be
and textile products received currently enjoy GSP really beneficiary from the Tramps
preferential trade benefits are announcement of the removal of GSP.
likely - Dyed, plain weave certified ‘Silk woven Dr. Rubana Huq. President, BGMEA,
hand-loomed fabrics of cotton, clothing for told Textile Today that there will be
containing 85 percent or more
cotton by weight; plain weave
women’ little impact on Indian export and
is the highest beneficiary
Bangladesh also will not get much
certified hand-loomed fabrics of followed by shawls, scarves,
mufflers, maintillas, veils benefit from the withdrawal. She
cotton, containing 85 percent or
and the like says, “It’s not even 100 million USD
more cotton by weight, hand-
that India lost GSP on.”
loomed carpet and other textile Above RMG products are
floor coverings, not of pile not made usually by “I am not sure either if India use
Bangladeshi manufecturers
construction, woven, made up of to get benefits in apparels or not.
man-made textile materials. If yes; then, of course, Bangladesh
will be benefited but not much
The 15 categories of RMG product Since India is a close competitor of
as Vietnam is getting preferential
that currently enjoy GSP from Bangladesh in the textile and apparel
duty status from the USA for
the US worth $17.97 million which sector, so the GSP withdrawal
last few years, so Buyers will be
contribute only 0.46 percent to is treated as an opportunity to
interested for another duty-free
India’s apparel exports. From the grab more market share by the
sourcing country rather than pay
15 product Silk woven clothing for Bangladeshi manufacturer.
the extra duty,” Ehsan Fazlee
women comprises 58.5 percent of
But the trade analysts and Shamim, 2nd Vice President
India’s total apparel trade under
economists think that there will be a BKMEA, told Textile Today.
GSP. There are other products
little positive impact on Bangladesh
will see the moderate impact Shafiur Rahman, Regional
apparel exports to the US market.
as shawls, scarves, mufflers, Operations Manager, G-Star Raw,
Beyond the apparel sector, there
maintillas, veils, etc. said Textile Today –“Sure, the
is an opportunity to grow in the
impact will be there but it will be
Will Bangladesh be really leather and footwear exports.
very little. First of all, there are lots
beneficiary from the withdrawal?
Most of the analysts believe that of Indian apparels manufacturing
the benefit of units located in Bangladesh who
Top 5 Indian products exported under GSP GSP on the Indian will enjoy benefits as priority, then
scheme industry is very others? Surely small additional
low. Here GSP is business for BD apparel makers.”
157 Nuclic acid and their salts more symbolic
“We are talking about 6.35 billion
of the strategic
145 Stainless steel USD exports from India, benefits
relationship
were 190 million USD only and also
between the US
115 Parts of steering wheel for different products groups. So,
and India, not
the impact will very little,” Shafiur
in value terms.
108 Aromatic pesticides Rahman added.
As far as India
is concerned, International market researchers
105 Parts of motor vehicles
the decision think Bangladesh has to
may impact concentrate over product
0 50 100 150 200 some small- development and on diversifying
Figure: Top 5 Indian products exported under the GSP scheme scale of Indian its goods to grab the global
(in $ mn). Source: Commerce Ministry of India. manufacturers as market including the US.

Bangladesh Textile Today | Volume 12, Issue 07 35


L o g i s t i c s To d a y

Enlivening
logistics and
warehousing
sector of BD
Sabbir Rahman Khan, Assistant Secretary (R&D), DCCI

Storage and warehousing


competency is the core enabler
of an efficient logistics landscape.
Trade globalization has immensely
progressed through riding on an
integrated global supply chain and
logistic system which enabled global
trade to reach around US$21 trillion.
The warehousing concept usually
reminds us of the creation of granaries
to store food during drought and
famine. But with the gradual change
in the form of businesses now a day,
services expected from warehouse and
distribution centre operations is evolving.
Now, businesses demand greater
visibility into: Figure 1: Envoy Textiles well organized warhousing facility.

• Improved productivity, channel Due to the changing trends in performance and unreliable supply
expansion, and tailored services the businesses, warehousing and chains. Bangladesh has been
for customers distribution operations should overburdened with communication
adopt the emerging changes and infrastructure challenges which are
• Store the goods to meet the growing needs of the customers. deterring the potential of logistic
volatile market demand The term ‘Globalization’ brought growth and cross border trade
• Provide shorter lead time rigorous changes in the field of expansion.
logistics. Access to better logistics
• Deployment of modern Bangladesh, having been ranked
is imperative to attract investment
systems such as Warehouse 100 in Logistics Performance Index
in the industry and trade.
Management Systems (WMS) (LPI), is still struggling to improve
and Transportation Management Accordingly, streamlining national the performance compared to
Systems (TMS) logistic development mechanism neighbor India which ranked
is a must for developing countries 44th and stood as the regional
• Globalized distribution centers
characterized by low logistics top. Bangladesh has witnessed a

36 Bangladesh Textile Today | Volume 12, Issue 07


L o g i s t i c s To d a y

which are either owned or rented


Tailored
Globalized on long term lease. And, more
service for
distribution than 95% of all warehouses
customer
center (other than Government owned)
5 1 in Bangladesh are captive
warehouses.
In the current scenario of
Bangladesh, leasing model is
competitive since it ensures greater
capacity utilization of space,
4 2 specialized offerings-led better
Warehouse & Volatile services, intensive focus on core
transport market activities like product quality and
management demand delivery by manufacturers rather than
system 3 non-core business besides better
utilization of scarce land currently
Lead time occupied by captive facilities.

Figure 2: Contemporary businesses demands. However, ICDs storing EXIM


goods for a very short period are
downward trend in four indicators In recent years, the government seen following the leasing model
that means a substantial decline has shown a focus to develop the though may not be charging rent
in important avenues. Coming to integrated transport infrastructure to clients exclusively for storage.
customs criterion, Bangladesh saw for bringing efficiencies in supply However, lack of awareness about
a landslide to 120th position from chain and reduce transport time. the leasing concept, our nascent
the earlier 82nd. These developments are likely to market, low rental and sky-
change the current structure of rocketing land prices are some
In terms of infrastructure, we
storage facilities too. of the key bottlenecks for lower
went 22 notches down reaching
109th from the earlier 87th. In However, new investments penetration of leasing business in
the arranging shipping criterion, for establishing state-of-the our warehousing sector.
Bangladesh slipped by 15 notches art storage facilities along with It is prevalent that manufacturing
to 99th. Lastly, in the quality of appropriate policy initiatives are led to a demand for warehousing
logistics services, we ranked 94th necessary for capturing emerging space is dominant in Bangladesh.
which was 80th earlier. opportunities. It is worth mentioning However, provided the higher
that despite various limitations, consumption demand from the
However, the only ray of hope is
our RMG industry has become the emerging middle class in the
that we saw a slight improvement
second largest in global RMG export country, consumption led to
only in timeliness and tracking-
market due to having a bonded the demand for warehousing is
cum-tracing indictors. However, an
warehouse facility. forecast to show the strongest
upward shift only in one indicator
is not enough to ensure an all- The warehousing market in growth over the upcoming years.
out logistics development in our Bangladesh is largely fragmented The major end uses of
country until we properly underpin and consisting of small-scale warehousing space are the
the changing dynamics of the operations that are predominantly export-oriented manufacturing
logistics sector. managed by end user industries sectors such as Readymade

Customs Infrastructure Arranging Quality of


Criterion Ceriterion
107th shipping
Ceriterion
logistics
Ceriterion

82th 109th Timeliness and 87th 87th


traking-cum-
tracing Criterion

Figure 3: Bangldesh is showing a slight improvement in tracking-cum-tracing indictors timelines.

Bangladesh Textile Today | Volume 12, Issue 07 37


L o g i s t i c s To d a y

Total demand in (Mn. Sq. feet)


Current demand (2016-17)
Forecasted demand (2021-22)

22.7 29.5 27
13 11.7
5.8

Manufacturing led demand Consumption led demand EXIM led demand


Figure 4: IFC and Knight Frank study on warehousing sector.

garments, textiles, leather and Consumption led demand:


leather products, etc. Amongst Consumption led demand is
the sectors which are focused forecasted to show the strongest
on the domestic market, FMCG The major logistics growth over the next 5 years.
and pharmaceutical firms are the This will be driven by the higher
prominent users of warehousing and warehousing consumption demand from the
space. challenges faced emerging middle class in the
Dhaka and Chattogram stand as by export-oriented country which is expected to rise
from 20 percent of the population
the largest warehousing clusters
because these two cities are:
manufacturers: (2016) to 33 percent by 2025.
EXIM led demand: Pertains to
• Major hubs of manufacturing units • Congestion at warehousing needed for export-
• Origin of EXIM trade Chattogram port and import trade such as ICD/CFS,
sea ports, land ports and airports.
• largest consumption centers of disintegrated regional
the country In case additional infrastructure
connectivity. is not developed on priority,
Dhaka has evolved as a central
infrastructural challenges and
warehousing hub of the country. • Frequent Dhaka –
capacity constraints especially at
Chattogram, being the gateway for Chattogram highway Chattogram port could pose as
international trade and accounting for
90 percent of export-import cargo,
traffic congestion and a major deterrent to service the
future export – import led demand,
has become the most important limited Rail ICD facility.
which will impact the export
center for EXIM based warehousing.
These two clusters jointly occupy 70%
• Lack of common bonded competitiveness and the stature
of the country as a preferred
of warehousing space. warehousing.
manufacturing destination.
However, various other regional • Lack of warehousing To harness efficiency in cross-
warehousing clusters or
distribution hubs such as Khulna,
facility at land ports (i.e. border trade, a demand-driven
logistics competency comprising
Barisal, Bogra, Rangpur, Cumilla especially Benapole and
of state-of-the-art storage and
have also emerged as storage other land ports. They warehousing facility is a must.
destination primarily for catering
domestic consumption market.
use trucks for temporary Given Bangladesh’s ratification

Poor transport road infrastructure,


storage.) and of Trade Facilitation Agreement
(TFA) under WTO, comprehensive
quick and efficient last mile • Neglected inland water development of overall supply
connectivity, local partners’
preference for regional storage
connectivity (Difficulty chain management services is
critical. WTO forecast that TFA
facilities, nature of the demand to use Rail ICD and
implementation can increase exports
for products (say an emergency Pangaon terminal due from developing countries estimated
product like medicine), etc. have
helped in proliferation of these
to capacity constraints between US$170 billion and US$730
billion, while that of developed
regional clusters. as well as traffic
economies between US$310 billion
Demand for warehousing space congestion within and US$580 billion a year.
Our warehousing sector hovers Dhaka) The Warehouse Ordinance Act
around two basic demands: 1959 which regulates the storage

38 Bangladesh Textile Today | Volume 12, Issue 07


The future has come with

ASUFIX MICRO
Reactive dyeing by micronization

Deep, brilliant and ternary shades


without bath, temperature neither
electrolytes.
Thanks to ASUFIX MICRO reactive range and its revolutionary process,
we are now able to carry out a completely penetrated reactive dyeing
using the water that garments need. ASUFIX MICRO dyeing system
doesn't require energy nor a single gram of electrolyte. In addition, the
whole process is carried out inside dyeing machine so there is no need to
move garments with hydrolyzed dyes from side to side, nor consuming
extra energy in intermediate processes such as drying.

Resource Savings

-70% Water -90% Chemical -40% Energy


We are with

APLICACIÓN Y SUMINISTROS TEXTILES, S.A. Red Crescent Borak Tower, 37/3/A, Eskaton
Garden, Ground Floor, 71-72, Old Elephant
Av. Cami Reial, 13-15, 08184 Palau-solità i Plegamans, Road, Ramna, Dhaka – 1000
BARCELONA (SPAIN), Telephone: 34 93 864 71 11 Tel : +880-2-9341538, 9350721
Fax : 34 93 864 51 04 Fax : +880-2-9332165
E-mail : chemicals@asutex.es E-mail : info@asuchembd.com

w w w . a s u t e x . e s w w w . a s u t e x b d . c o m
L o g i s t i c s To d a y

Logistics and Exclusive areas Threshold limit &


Warehousing Park for warehousing common area

Land zoning Developing transport Common Bonded


revision infrastructure Warehousing
Figure 5: Bangladesh needs to provide these facilities to improve warehousing sector.

of agricultural commodities only. logistics and warehousing parks: creating transport infrastructure
However, other policies pertaining New and modern warehousing that will improve regional
to land use and infrastructure infrastructure should be developed connectivity and lead to gradual
creation have an indirect bearing in line with other developing countries. concentration of warehousing sector.
on the warehousing sector. The
As the hub of storage and Regulation to allow common
Land Use Policy 2001, National
distribution, these integrated bonded warehousing: Regulatory
Integrated Multimodal Transport
parks should have all logistics measure should be taken to allow
policy 2013, National Land transport
and warehousing activities such the creation of common bonded
Policy 2004, National Economic
as warehousing, cold storage, warehouses which will allow
Zone Act 2010 are few important
availability of different transport exporters to import raw material
regulations influencing the sector.
modes, truck terminals, bulk cargo and create large inventories
These challenges have an impact terminals, ICD/CFS, facilities for to address seasonal demands.
on the usage of warehousing packaging, material handling and Common bonded facilities will
space. For example, an imported intermodal transfer, etc. particularly help import intensive
raw material needed for exporting sectors like apparel and
Allocation of areas exclusively
production arrives later than textiles.
for warehousing within industrial
scheduled due to delays at ports
parks: Policy should be formulated Since Bangladesh is at the
as well as unpredictable and high
to mark and keep aside areas critical juncture of inclusive trade
transit times.
exclusively for storage and other and economic development
On the other hand, pressure associated activities. momentum, the demand for
for maintaining production a bespoke logistics facility is
Minimum threshold limit for built-
and shipping schedules forcing mounting. Additionally, the trend
up and common area: To promote
manufacturers to ship finished rapid transformation of SME into
the development of modern and
goods immediately after diversified businesses requires
efficient warehousing facilities,
production. In this scenario, pre ensuring a bundle of logistics
only those facilities which meet
and post production storage of competence to help thrive and
the minimum threshold limit in
material is bare minimal in BD. strengthen our trade landscape.
terms of the built up area besides
In order to address the pressing maintaining ground coverage Moreover, where the whole world
challenges encountered by norm should encourage through foresees Bangladesh becoming
stakeholders, a minimum 5% of various policy initiatives. a developed economy by 2041,
GDP infrastructure investment a greater leap forward in our
Revision in land zoning: Ensure
needs to be ensured for inclusive logistics ecosystem is critical to
allocation of dedicated land
logistic facility network facilitation calibrate our development visions
for industrial/warehousing
involving private sector investment. in marking a real impact in the
activity under land zoning maps.
global level-playing field.
Thus, the cost of doing business will Additionally, the allocation of
be under our grip which will help us land for warehousing in upcoming The write-up produced here is
reap more economic dividends in manufacturing and consumption based largely on the findings
terms of attracting FDI, productivity clusters. from a comprehensive study on
at the economy of scale and Warehousing sector commissioned
Development of transport
relocating sunset industries. by IFC, World Bank Group in
infrastructure and warehousing
association with Knight Frank,
The much-needed reforms services supporting EXIM trade:
India.
Government should invest in
Promotion and setting up of

40 Bangladesh Textile Today | Volume 12, Issue 07


ITMA Review

Bangladesh market
is always on top 5 to
7 for Swiss textile
machinery industry
Cornelia Buchwalder, Secretary General,
Swiss Textile Machinery Association, Swissmem
Cornelia Buchwalder

The Swiss Textile Machinery a difficult business climate for an side support like media coverage,
Association is the representative international exhibition. But everyone press conferences, etc. But we
body for Switzerland’s producers is positive about the number of give a higher focus on markets
of textile equipment, systems and people and the quality of people. where our members will have more
services. It is part of Swissmem – the potentials to establish themselves.
Textile Today: How this year’s
leading association for SMEs and So, at the moment we are not
exhibition is going in terms
large companies in Switzerland's going to more saturated markets.
of technology and innovation
mechanical and electrical engineering Rather markets which have some
compared to previous ITMA.
(MEM) industries and related challenges but also gaining.
technology-oriented sectors. Cornelia Buchwalder: If you
Like last year we did a Swiss
Currently 44 companies are affiliated look at the European company’s
symposium in Uzbekistan with 20
with the machinery association. booths, you will see that in the last
members going there. In recent years
four years rather than completely
Cornelia Buchwalder, Secretary Uzbekistan textile industry has been
a new machine, updates, and new
General, Swiss Textile Machinery going through a lot of changes from
features are much more prominent.
Association, Swissmem in a recent spinning to weaving, knitting, finishing
Also for us - the Swissmem – it is
interview with Textile Today shared where they were not very strong
the same drive to innovate like four
on ITMA expo, Swiss technology before. So, we see a big potential
years ago, then it is now.
and innovation for textile industry there. Especially for those Swiss
and many other aspects. Textile Today: Kindly brief us on members who are not that good in
how many Swiss companies are grabbing do not have enough own
Textile Today: Please share us
participating in the event? resources to grab opportunities in
about Swissmem and how is the
ITMA going for the Swissmem? Cornelia Buchwalder: Out of our different markets and business.
44 members, 40 are exhibiting. Also, we have plans to go for more
Cornelia Buchwalder: Swissmem
Meaning most of our members are market diversification. Like next
is the largest industry association.
participating. In addition, 6 Swiss year we will go to Addis Ababa,
We have all sorts of machinery
companies which are not members Ethiopia for an exhibition. Which is
– mem stands for machine and
of our association participate in an interesting and promising market.
electrical metals. So, we are the
ITMA 2019. Also, there are 6 Swiss So, Swissmem provides this sort of
Swiss association for all the machine
companies who are participating various activities where members
and electrical metals industry. We
but not our members. When it need an association’s support.
have about 1150 member companies
comes to space, our companies
from all the sectors. Textile Today: How do you see the
are occupying a good amount of
Within Swissmem we have 27 Bangladesh market opportunity?
space. And we are in the top 7
groups, who focus on technology. when it comes to occupying space Cornelia Buchwalder: I say
Where we do more specialized in this exhibition. Swiss companies Bangladesh market is always on
activities for our members. And are in the top 7 when it comes to top 5 to 7 markets for our Swiss
Swiss textile machinery is one of occupying space in this exhibition. textile machinery industry. So, it is
our concern. It has 44 members. one of the most important markets
Textile Today: What type of
And it is the oldest among the for us. In addition, Bangladesh
support do you provide for your
members, turning 79 years in 2019. is one of the markets where our
members, generally?
If I say about ITMA for us, it is members feel that they are well
Cornelia Buchwalder: When it established and comfortable with
surprisingly positive. Estimating
comes to support in the markets, business contacts – understanding
the current global economic
we do various activities to help the market, knowing the dynamics,
climate, we are observing a
spread our members business. knowing the company’s – however,
downtrend, not only in textiles but
At ITMA our members are well Swissmem is always ready to provide
also in other industries around the
versed, so we just provide some any kind of support they need.
whole world economy. This is also

Bangladesh Textile Today | Volume 12, Issue 07 41


 Transforming Human Capital

  


TEXTILE TODAY TRAINING JULY’19

Denim Development &


Manufacturing
Certificate achievers of batch
-3 under FSD Training program
of Textile Today Training.
Trainer Engr. Rafat Hasan
Chowdhury, Director of
Huetech Yarn Ltd handed over
the Certificates to the trainees.

Training of Trainers (TOT)

Certificate achievers of
Training program of Textile
Today Training. Naijur
Rahman, Chief Consultant &
Trainer of Mind Works handed
over the Certificates to the
trainees.

Rotary Screen
(All Over) Printing
Design and Development
Certificate achievers under
FSD Training program of
Textile Today Training. Trainer
Md. Shawkat Hossain Sohel,
Manager (CAD) of Unifill
Composite Dyeing Mills Ltd.
handed over the Certificates to
the trainees.
July 2019

April 2019
A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 43 to 129 w w w. f a c t o r y t a l e s b d . c o m

Epyllion’s CSR story


showing how it
ensures decent
and safe work
environment

“Need benefits like


our rival countries
to ensure a
business-friendly
environment”

49

Textile Today Events is offering


following services in upcoming expos-
Company Promo Video
Pro mo t i ng S u stainab ility
Case Story Promo Video
Product Catalogue/Brochure Designing & Printing
Gift Items & Other promotional materials Designing & Printing Contact: 01775 999 368
rahbar@textiletoday.com.bd
Upcoming expos

The 17th Dhaka Int’l


Textile & Garment
Bangladesh 2020 Machinery Exhibition

4 - 7 September 2019 15 - 18 January 2020 20 - 23 February 2020

https://events.textiletoday.com.bd/
VIP Trade Delegation
Pro m o t i n g S u st ai n abi l i t y

Led by Textile Today Events Pro moti ng Sustai nabi l i ty

Textile Today Events is going to host & entertain special VIP Trade Delegation
into following shows-

Date: 25th -27th September, 2019 Date: 25th -28th November, 2019

Venue: National Exhibition and Convention Center, Venue: National Exhibition and Convention Center,
Shanghai, China Shanghai, China

Package Fees: BDT 20,000.00 per person for each show


Package Includes:
1. 4 Star standard hotel accommodation (for 3 Nights) with complimentary breakfast (Twin Share Basis)
2. Shuttle bus service between hotel & fairground
3. Complimentary lunch coupon for each VIP delegate during shows
4. Exclusive VIP admission badges, fast track access & VIP Kits
5. Priority to attend concurrent seminar and different hospitality & networking events
6. Business matching meeting with exhibitors (If applicable)
7. Access to the VIP Lounge where beverages are served throughout show days, Photo-taking ceremony with the banner of
‘VIP Trade Delegation from Bangladesh’ upon arrival. News/story coverage on the delegation in Textile Today, Show
Organizer and other relevant media.
8. Complimentary Copy of the “Show Directory”

Package Excludes: VISA & Air Ticket (TTE can arrange but additional charge to be added)

* Package fees & services are subject to change at any point of time and TTE has all rights to change.

Contact:
Interested participants are
Amzad Hossain Monir
requested to contact by
Cell: +8801775999748
20th August, 2019 Email: monir@textiletoday.com.bd

Terms & conditions:


• Seat Limited
• Textile Today Events has all rights to accept or deny any application

© All rights reserved to Amin & Jahan Corporation Ltd.


Editorial

5S, the five pillars of a high performing


and efficient organization
In the 21st century, business is everything, and everything in its
running at a faster speed where place” Sort
continuous improvement (CI) of
• Shine (Seiso): Deviations become
efficiency is a question of survival.
visual by cleaning- “Cleaning
5S is a globally proven method to
= inspection; Cleaning with
help to create a high performing, Sustain Set in
meaning” to keep the floor and order

5S
effective and self-sustaining culture.
machine in always workable
It helps an organization to condition to avoid time loss.
improve its efficiency, productivity
• Standardize (Seiketsu):
and reduce safety defects to a
Visualize the 5S standards in the
significant amount.
workplace- “Make the standard
Due to the fast-growing the best way the easiest way in Standardize Shine
competition, industrial facilities everyday life”
and service industry throughout
• Sustain (Shitsuke): Everybody
the planet are transforming
follows the standard until we
to Lean and other popular
have a better one- “Stick to it
productivity and efficiency-
and Make a Way of Life”
improving techniques by the creation of an internal team
implementing 5S as a basement Challenges in adopting 5s at an and committee of 5S team leaders.
for all CI initiative. organization This group is assigned to actively
5S is a snail speed ongoing manage and support the system
What is 5s?
process, it is not an isolated from ‘Sort’ through ‘Sustain’.
5S is a tool for workplace
short-term project. Unfortunately, Depending on a facility’s size, a
organization. 5s means: Sort, Set in
organizations considered the 5S team may be as small as a single
Order, Shine, Standardize and Sustain.
project as fancy and nice to have individual or include a broad cross
The goal of 5S is to increase a project to fulfill KPI’s of some section of managers and workers
productivity, and primarily by individuals or to eye wash the with diverse facility roles. Individuals
reducing non-value adding customers as a good practice of with strong leadership skills and
activities (the wastes, The 7 housekeeping. enthusiasm should be considered as
Muda of Lean) from the system. top candidates for this team.
5S is not cleaning, neat,
The better your workplace is
housekeeping or good After the team selection and kick off
organized, the fewer search,
arrangement of a physical 5S, an Introductory Communication
transport and waiting times will
item, it’s more of psychological of 5S to be embedded throughout
arise at a workplace.
transformation rather than a the organization.
It will save a significant amount of physical change in organizing stuff
Conclusion
working time which can be used on the floors, and it is a process
value adding activities that leads to transform the mentality of staff To get a measurable result, the
to better productivity, profitability. to 5S mindset to declutter the first advice would be to enter 5S
It will give competitive advantages unnecessary items from the mind primarily in the slowest process step
over competitors. But more than (mental 5s). in the process (the bottleneck).
90% of the organizations in which Finally, if you use your tool
Execution of 5s is a big challenge
the tool is used, it has not achieved in a smart way, a good 5S
where the organization will require a
the benefits that it could achieve. implementation leads to measurable
highly experienced, knowledgeable
The 5 phases of 5S: sense with positivity and highly improvements in quality and
trained in soft skill, neuro and deliverthe
• Sort (Seiri): No unnecessary
psychological part of human as it reliability
items at the workplace- “When in
ultimately deals with the human that your Author
doubt, throw it out!”
mind rather than physical execution customers
• Set in order (Seiton): Anyone can can also Naijur Rahman
of 5s in the shop floor.
instantly find, take, and return experience. Chief Consultant &
Implementation of 5S begins with Trainer at Mind Works
any needed item- “A place for

Bangladesh Textile Today | Volume 12, Issue 07 45


Sections under Factory Tales
July 2019

Page (43-126)

An initiative of Textile Today July 2019

A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 43 to 129 w w w. f a c t o r y t a l e s b d . c o m

The Team Epyllion’s CSR story


showing how it
ensures decent
and safe work
environment

Tareq Amin “Need benefits like


our rival countries
to ensure a
business-friendly

Founder & CEO environment”

Amzad Hossain Monir


Head of Business Development 49

Textile Today Events is offering


following services in upcoming expos-

Rakibul Islam Company Promo Video


Case Story Promo Video
Product Catalogue/Brochure Designing & Printing
P ro m o t i n g S u st a i n a bi l i t y

Contact: 01775 999 368

Soma Akter
Gift Items & Other promotional materials Designing & Printing
rahbar@textiletoday.com.bd
Upcoming expos

The 17th Dhaka Int’l


Textile & Garment

Nepal Nath
Bangladesh 2020 Machinery Exhibition

4 - 7 September 2019 15 - 18 January 2020 20 - 23 February 2020

https://events.textiletoday.com.bd/

Naznin Wahed On the Cover: This image captured at Amber Denim Ltd.
Business Development
Page (61-78) Page (79-96)
Rahbar Hossain
Editorial Coordinator U nveiling indus tr y bes t practices Knit & woven dyeing & finishing
Unveiling industry best practices Knitting & knitwear
July 2019
July 2019
A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 61 to 78 A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 79 to 96

SN Abdullah
Research & Development

Sanjoy Kumar Saha


Mohammad Nurul Alam
Sanaullah Sabuj Foam dyeing has the
potential to reduce the
Robintex Group shows
commitment to
7 influencing factors for
batch to batch shade

Engagement & Communication


product development environment by harvesting variation in knit dyeing Build your career in Suits manufacturing: a new
cycle by 50-90% and using rainwater textile production vision for Bangladesh
especially in knitting (Part-1)

Photo: Collected

Mosfikur Rahman Global Leader in the Manufacturer of Dyestuffs and Intermediates

Video & Graphic Editing Save Energy

Ecological

Reduce Emission
Environmental Friendly

Yeasin Mia
Graphic Design On the Cover: This image captured at Mahmud Denims Ltd. On the Cover: Advertisement strip showing
Advertisement strip showing dyes & chemical solution Knitting Technology Solution

Ashraful Alam
Page (97-114) Page (115-122)
Cinematographer
Special Supplementary on
Driving business with knowledge
2017-18
Presents

Sujon Mohalder
E l e c t r i f y i n r e v e a l i n g y o u r e x c e l l e n c e
July 2019
July 2019
A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 97 to 114 t t h . t ex t i l e t o d a y. c o m . b d A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 115 to 126

Asst. Cinematographer

Riasad Rion
Sr. Executive, Web & IT
The advantages of using reactive inks in

Md. Ariful Islam Digital Textile Printing


Researchers unlock scopes for

Md. Masudur Rahman Get ready again to


EFI Reggiani at ITMA 2019 green goods with 3D printed
wood

Abir Basak Electrifyin 2019-20

Revealing season

Editorial Contributions your


Excellence
Comming Soon......

www.factorytalesbd.com
On the Cover: This image captured at Masco Group & Advertisement strip
showing Textile machinery & Laboratory equipments

Find your unique positioning and stand head-high...


Major Factory Tales Services are

Brand Strategy Making Brand Manual Making


(Identity & Positioning) (Designing, Publishing & Printing Brand
Materials and Websites)

Best Practice Story Building Photography & Videography Mobile : 01775999368, 01775999748
(Marketing/Branding Story) (Corporate/Product/Process/Facility)
Email: info@factorytalesbd.com
Web: www.factorytalesbd.com
Brand Communication- PR Services
Budget 2019-20

1% cash incentive good but


not enough for RMG sector
Akhi Akter

In the budget for the fiscal year


2019-20, the government has
declared 1% cash incentives
against exports to traditional
export markets and kept an
allocation of Tk28 bn for this.
On top of that, the government
has also pledged to keep other
incentives unchanged. While the
corporate tax rate remained the
same in the next fiscal year.
All these steps are aimed at
retaining apparel sector position in
the global market and increasing
market share.
“We have acquired the second “In the budget, we demanded a contributes only 15.85% to total
position in the world in exporting 5% cash incentives against exports apparel export, while the rest
of ready-made garments. In the to all markets but the government export earnings come from the
current context of international has given 1% or Tk28 bn,” BGMEA traditional market.
trade, it is considered as a growing president Rubana Huq told the
In giving a boost to the apparel
and promising sector, said Finance Textile Today.
exports earning, the government
Minister AHM Mostafa Kamal in his
Though the amount is much lesser should increase cash incentive to
budget speech in the parliament
what we demanded but it would at least 3% for traditional exports
on May 13.
play an important role to increase market, said Hatem.
Keeping this in mind, our exports, said Huq.
However, the trade analyst opined
government has kept on providing
Rubana Huq also urged the that keeping corporate tax and
all types of facilities to this sector
government to continue support source tax same will be good for
including the existing incentives,
as the sector is going through the sector.
said Kamal.
a critical time and losing a
The government also kept the
I propose to provide an export competitive edge in the global
corporate tax for the apparel
incentive of 1 percent in the next export destination.
sector unchanged at 12%. The
fiscal year to the rest of the sectors
But the incentives is not enough corporate tax rate will be 10%,
of ready-made garments. An
for the sector as it is going if there is a green building
allocation of additional Tk28 bn will
through a critical time due to the certification. Besides, for textile
be made in the budget for FY2019-
rise in production cost, said sector sector tax rate is 15%.
20 for this purpose, he added.
people urging to revise.
Since the government did not
Currently, apparel exporters enjoy
Lion share of apparel exports increase corporate tax and source
a 4% cash incentives against
earning come from the tax, it would give space for the
exports to non-traditional export
traditional export market and sector and attract new investment,
destinations.
1% cash incentive wouldn't cast former caretaker government
Welcoming the government a big impact on exports, said advisor AB Mirza Azizul Islam said.
budget, the apparel sector said Mohammad Hatem senior Vice
He also suggested incentives on
the incentives for the traditional President of Exporters Association
products diversification and to
market will help to boost the of Bangladesh.
encourage value added products
export market.
Export to non-traditional markets manufacturing.

Bangladesh Textile Today | Volume 12, Issue 07 47


I n v e s t m e n t To d a y

Bangladesh, the 2nd largest FDI


reciepent of South Asia
Khurram Bahadur

Bangladesh received $3.61 billion Top foreign investors in Bangladeh in 2018 Inflows in Sri Lanka also
FDI (Foreign direct investment) (in US$ million) reached a record level
last year, according to a World China of $1.6 billion, pushed by
Investment Report 2019 by United 1030 robust Asian investments,
Nations Conference on Trade and Netherlands including those from
Development (UNCTAD). 692 China, India and
Singapore.
The report said that FDI in UK
371
Bangladesh went up by 67.94% Pakistan, the fourth largest
in 2018 compared $2.15 billion in USA recipient of FDI in the sub-
2017. 174 region, registered a 27%
decrease in investment
According to this report, 0 200 400 600 800 1000 1200
to $2.4 billion. Nepal FDI
Bangladesh has reached the
received $1.6 billion and
country’s highest ever level in its On top of that, intra-company
the Maldives received $0.55 billion.
history. While China became the loans also increased for the same
Bhutan’s FDI inflow declined by
leading investor with $1.03 billion period by 254%, from $333.24
160% year-on-year to log at $0.5
in Bangladesh. million to $1.18 billion.
billion last year.
For attracting the
Challenges
FDI inflows to top four South Asian countries FDI, Salman F
(in US$ billion) Rahman, MP said, One of the big challenges,
“If we want to have according to the report, is the new
1.6 real investment, we industrial revolution, which could
2.4
3.61
have to develop erode the importance of low labor
infrastructure. costs, the traditional competitive
India
We have already edge of most SEZs.
Bangladesh given licenses to 11
“SEZs will need to anticipate
private SEZs. The
trends in their targeted industries
42 Pakistan government is also
and adapt,” UNCTAD report says.
establishing public
Sri Lanka The World Bank’s Doing Business
SEZs. Moreover,
we are establishing report for 2019 lists Bangladesh as
country-specific 176th out of 190 countries in terms
SEZs,” of ease of doing business.
On the other side, the traditionally
The rise in the FDI is a result
top investor United States
of policy reforms and the
dropped to fourth with $174 Comparison of the amount of FDI
introduction of the one-stop received in FY18 & FY17
million in investment report of FDI.
service for investors—which is (In US$ Billion)
The Netherlands invested the already in operation, said a chief
second largest amount of $692 official of the BIDA. 3.61 US
million, and the United Kingdom billion $
The report also indicated that the
was the third highest at $371 FY18
investment flow across the world
million.
continued to decline.
According to the UNTACD report,
South Asia scenario 2.15 US
equity investment increased by
FDI inflows in South Asia grew billion $
108.6% to $1.12 billion, which was
by 4% in 2018 to $54 billion. FDI FY17
$0.54 billion, while reinvestment
increased by 2.32% to $1.30 billion. to India, which accounted for 70
Clearly, investor confidence in to 80% of inflows in sub-region,
Bangladesh has improved, it notes. increased by 6 % to $42 billion.

48 Bangladesh Textile Today | Volume 12, Issue 07


House - 45, Road - 13, Sector - 04
Uttara , Dhaka-1230
F a c t o r y Ta l e s

Epyllion’s CSR story showing


how it ensures decent and safe
work environment
FT Research Team

Epyllion Group started its journey


as a house of Readymade
Garments (RMG), manufacturing
and exporting knit apparels since
1994. It has the state of art vertically
integrated garments manufacturing
facility which ensures one stop
service to the buyers of Europe,
USA, Asia and Africa.
Epyllion believes that CSR is
a sustainable way of business
management to execute the
company’s commitment and
treatment to all levels of the staff 7.6 million takas yearly.
responsibility towards the People
at this Group. Since 2016, 4,500
(Employee and community), Epyllion Foundation also takes the
community people were served
Planet (Natural environment) and responsibility of the meritorious
with health services including eye
the Profit (Economic development. students under KHEA for their
surgery of 220 people.
educational progress, career
Epyllion Group has been
Quality education development including job placement.
implementing different actions
through the fund of Epyllion Education is the key of a Gender equality
Foundation keeping in mind to developed nation. KHEA (Keen
Epyllion Group is always concern
attain the SDGs adopted by the Hand for Educational Assistance)
about equal opportunity for both
United Nations. Epyllion Foundation scholarship program and stipend
male and female. In the total work
is the trust under Epyllion Group are available for all employees with
force, 68% is male and 32% is female.
incepted on April 2011. giving special consideration for
the needy workers. Observation of International days
An Epyllion worker of expressed, like, International Women’s Day,
“We are glad that the management Our keen hands for those who
World Diabetes day, Father’s Day,
of Epyllion is undertaking ethical are eagerly want to continue their
Mother’s Day and involvement
business, appealing very good study under any institution but
of staff increasing awareness on
care of its main work force. The they are unable for the financial
gender equality in this society.
amenities and assistances we shortage. Epyllion foundation
receive from Epyllion stimulate already covered 830 students of All employees are getting facilities
our effort and ownership level PSC, JSC, SSC and HSC with BDT under Gender Equality and Return
for our quality work at a safe and
decent work environment it has
established.”
Good health and well-being
With the full-time doctor including all
equipment and the preventive health
check-up camp for consecutive two
years ensures a fit work life.
Health shield agreement with
health service providers also
assists for ensuring quality

50 Bangladesh Textile Today | Volume 12, Issue 07


Brands and retailers are constantly building an intelligent supply chain and seeking new sourcing locations for lower cost
of production. Challenges include safety, quality, functionality, restricted substances, social and environmental
compliance to product life-cycle management. SGS offers regional and global supply chain solutions that help you achieve
a faster time to market, avoiding regulatory and non-compliance bottlenecks.

INSPECTION, VERIFICATION, TESTING AND CERTIFICATION COMPANY.


Established in 1878... More than 95,000 employees globally... More than 2400 offices around the world.

CONTACT US: CORPORATE OFFICE GULSHAN OFFICE CHITTAGONG OFFICE


SGS BANGLADESH LTD SGS BANGLADESH LTD SGS BANGLADESH LTD
2nd, 6th -10th, 13th Floor, Noor Tower; House 37, Road 24, Gulshan- 1, IIUC Tower, 7th and 11th Floor,
110, Bir Uttam C R Datta Road, Dhaka- 1212 Plot 9, SK. Mujib Road, Agrabad,
Dhaka- 1205 t: +88 02 986 2740; Chittagong- 4100.
t: + 88 02 967 6500; e: sgs.bangladesh@sgs.com t: +88 031 715 037, 715 074, 715 082
m: +880 1755 607 022 e: lab.chittagong@sgs.com
e: lab.bangladesh@sgs.com
F a c t o r y Ta l e s

Savers, Epyllion Foundation


already arranged 39 events of
‘Sailor Green Savers Plant for
Planet’ at different schools.
From 2015, 1200 waste drums are
reused in this initiative involving
more than 20,000 stakeholders.
Approximately 10,000 trees are
planted at own factory premises,
a project at various educational
institutions as well as with the
buyer, Marks and Spencer in Dhaka
and Gazipur industrial zone.
To ensure a clean sustainable
(GEAR) program which is a Community development environment friendly workplace
promotion program for Operator with proper waste management
With the aim to reduce inequalities
to Supervisor. All staffs are from reusable and recyclable solid
community involvement and
benefited from Child Care room, waste to treatable liquid effluent.
development by contributing to
new born gift, nutrition allowance
the victims of natural disaster is a 30% reduction in energy
for expecting female employees
common practice of CSR activities. consumption, renewable
and so on.
In 2012 to 2018, more than 17,500 energy, ZERO wastes to landfill,
Decent work and economic growth reduction in water consumption,
pcs of winter wear and blankets
The Group always take initiative are distributed among unprivileged environment conservation
to establish employees’ rights as it person in northern districts. programs with buyers G-STAR,
believes employees come first. Zero Discharge Harmful Chemical
Apart from winter, Epyllion Group Program with C&A, and another
Operative training and awareness extends its supportive affiliation program with H&M, S.Oliver with the
program in-house and external in natural disaster including a aim to reducing carbon footprint.
continuously develop the efficiency flood in North Bengal, a landslide
level of the working people. in Rangamati. More than 1950 Partnerships to achieve the goal
families received financial Epyllion believes achieving the
Best performers are rewarded
assistance from Epyllion Group for SDGs requires the partnership of
with incentives on attendance,
their rehabilitation. governments, private sector, civil
efficiency and productivity.
“We are also supporting society and citizens alike to make
“To establish efficient and safe sure we leave a better planet for
unprivileged children of Prothom
work environment, we give future generations.
surjo Foundation with supporting
emphasis on health care and
all kind of livelihood support “We are building Corporate
subsidy in health check-up, free
including education, equipment’s Responsibility Network-CRN
transport, lunch, snacks, fair price
and health services,” said SM to establish a knowledge hub,
shop, dormitory service, birthday
Nazmul Ahsan. which will shape the landscape
celebration farewell program for all
and so on,” said SM Nazmul Ahsan, Climate action for organizations to integrate the
Manager (CSR), Epyllion Group. sustainability movement into their
With the association of Green processes,” said SM Nazmul Ahsan.
Industry, innovation and
infrastructure
Innovative technological progress
Remarkable achievements on CSR:
is also key to finding lasting
solutions to both economic and
environmental challenges, such as 2nd Social and Eco Factory
Gold LEED
Environmental Standard under
Certified in 2015
providing new jobs and promoting Excellence Award in 2014 plan A in 2015

energy efficiency.
One of the RMG units of Epyllion 6th Standard Chartered Best Occupational Health and
Financial Express CSR safety Practices for 2018 by the
Group is recognized as “Eco Award in 2016 ministry of Labor and Employment
Factory standard”, LEED (Gold)
certified and another RMG unit is Acquired Super SEDEX Award 2019
going to be launched soon with Brand status for for Best Health and
2018 -2019 Safety Practices
projected LEED (Gold) certification.

52 Bangladesh Textile Today | Volume 12, Issue 07


Figure: Md Shamim Reza, Managing Director of APS Apparels Ltd. receiving the award from President Abdul Hamid.

APS Apparels Ltd receives ‘President's


Award for Industrial Development 2017’
FT Research Team

APS Apparels Ltd. a concern our customers, our success and our customers’ requirements,” he
of APS Group has received finally our rapid growth,” Shamim added further.
Presidential Award for Industrial Reza said to Textile Today.
Different textile factories showed
Development, 2017 from the
“We don’t have one single strategy identical performance among
Ministry of Industries Bangladesh.
to compete against so many other industries to grab the award.
Md Shamim Reza, Managing
and so diverse rivals; but I would Government has initiated some
Director of APS Apparels Ltd.
suggest that most of our strategies recognition process to encourage
received the award.
boil down to what can be best the businessmen for a positive
Industry Ministry organized an expressed with a single sentence. economy.
award ceremony to distribute the We always strive harder to satisfy
'President's Award for Industrial
Development 2017' recently in the
capital, President Abdul Hamid
handed over the awards to the
winners.
“As we face the challenge of
continuous changes and evolve
within the industry as well, we
ourselves change to better serve
all of our customers across the
world. I would like to focus on
our commitment to service and
quality, our leadership of the
markets in which we participate,
and the results; the satisfaction of
Figure 2: Worker's of APS Apparels Ltd.

54 Bangladesh Textile Today | Volume 12, Issue 07


Textile Today Question of the Month
Parliament passed the Tk 5,23,190 crore national budget for 2019-20 fiscal themed as ‘Bangladesh on a Pathway to
Prosperity: Time is Ours, Time for Bangladesh’ on 30 June. The government announced 1% cash incentives against exports
to traditional export markets, though apparel industry leaders have demanded to increase the cash aid to 3 percent from
1 percent.
In response to the Bangladesh Textile Mills Association (BTMA) demand, the government withdrew the 5% VAT on the sale
of local yarn and 5% advance tax on import of textile machinery, spare parts and some raw materials in the 2019-2020
budget.

What is your opinion on the new budget? Has it met your expectations?

Imranur Rahman
Managing Director, Laila Group

In the budget for the fiscal year 2019-20, the


government has announced 1% cash incentives
against exports to traditional export markets. But this
is not sufficient. As the apparel prices are shrinking
accordingly. So, to sustain in the textile and apparel
industry, entrepreneurs need more government Md. Fazlul Hoque
support. Managing Director, Plummy
Fashions Ltd

Overall I think that the budget is not


bad for our sector. But there are some
things which could have been enlisted
in the new budget.
For example, the government
should have focused a little more
on our workers’ side. Now-a-days,
Salauddin Chowdhury garment owners are having hard
Chairman, Stylish Garments Ltd times providing different facilities for
the workers because of Accord and
Alliance. The government can include
these services for instance: ration,
It is an investment friendly budget. Single digit bank
medication, transportation, residence,
interest, exit policy, giving 1% incentive for all RMG
etc. for the workers in the new budget.
exports, not imposing more taxes, taking the initiative to
form funds for new entrepreneurs, poverty alleviation, For the last few years most of the
imposing taxes on harmful goods and reducing taxes on sectors such as textile, banks, etc. are
useful goods, etc. are very good signs for our economy facing a liquidity crisis. The government
from the new budget. The most challenging task will be should give more focus on this aspect
to implement a single digit bank interest rate. in the new budget.

Bangladesh Textile Today | Volume 12, Issue 07 55


Textile Today Question of the Month

Anwar-Ul-Alam Chowdhury (Parvez)


Managing Director, Evince Group

In this budget, a big challenge is funding to create new entrepreneurs. Govt should include special fund
of 1.0 billion for young entrepreneurs, to offer 5.0 percent tax rebate for companies who employ the
disabled persons and form a national human resource development fund.

Md Shamim Reza
Managing Director, APS Group

Inclusive, business-friendly and pro-people’, budget published for the fiscal year 2019-20. Exports to
traditional markets will fetch a cash incentive of 1 percent, and to non-traditional markets will earn
an incentive of 5 percent. Another expectation was to simplify the customs and income tax laws.
Though the goal of the budget was to maintain ‘pro-growth’ in long run, it’s monetary affect will be
miserable for few small and medium size factory. Another fiscal issue remained untouched into the
budget, exchange rate where the taka has remained overvalued. However, I’m keeping my faith on
government’s foresight. We have to wait and see the convergence between goals and actions before
assessing outcomes.

Sayed Mazakat
Deputy Managing Director, Aaron Denim

Government announced 1% cash incentives against exports to traditional export markets and other
incentives remain unchanged. I hope with the cash incentives, exports are bound to grow making the
prospect of local denim manufacturer brighter. We expected the industry tax rate to be lowered but
unfortunately it has remained unchanged. It is a disadvantage as cost of doing business has already
been increased significantly, though sales price is not increased.

56 Bangladesh Textile Today | Volume 12, Issue 07


TSP-19026_ITMA_Anzeigen_215x299_TC19i_IS_190708_EN.indd 1 08.07.19 12:41
F a c t o r y Ta l e s

 Need benefits
like our rival
countries
to ensure a
business-friendly
environment
Imranur Rahman: I have completed my
graduation in Business Administration from
California State University and MSc. in
Marketing Management from the University
of Luton, Bedfordshire, UK. Then I came
back to Bangladesh. After coming here in
Bangladesh, I didn’t join my family business
at Sterling Group. As my father Mr. Siddiqur
Rahman, former President of BGMEA and
Chairman of Sterling group, always inspired
me to do something innovative on my own.
My father’s mantra was not to join in a well-
set company but to take up some challenging
role in a new set up and try to shine.
Inspired by my father and completely
under his guidance, I started my journey in
Bangladesh RMG sector back in 2005 with
Bando Design, today it’s a 22 lines woven
factory with 3000 workers. I tried to learn
and involve myself from the construction until
it was fully operational. In the same way, I had
started our LEED GOLD certified factory Laila
Styles from construction to operation.
I feel that I am responsible for my
employees. I have always seen my
employees as my extended family. And
Md. Imranur Rahman, Managing Director, Laila Group
it is my utmost concern to ensure their
Laila Group is one of the major garment manufacturers in wellbeing and sustenance. As a Managing
Bangladesh. Md. Imranur Rahman, Managing Director, Laila Director, I am always available to my
Group has been leading the company very successfully. In workers. I make sure I am beside them at
a current discussion with Textile Today, he shared the back any given point of time to hear from them
stage story of the success. and especially from the female workers.
So, the exemplary working environment
Textile Today: We know that you have started business
prevails in my factories.
successfully in the textile industry for a long time with your
father’s guidance. Please share about yourself and your Textile Today: Why did you choose this
success story. business track and how are you surviving
this business?

58 Bangladesh Textile Today | Volume 12, Issue 07


F a c t o r y Ta l e s Te x t i l e I c o n

Imranur Rahman: For me, Laila Styles Ltd. at a glance


everything was set in the Sterling
Group – my family business. So, Establishing year 2018
there was no challenge for me.
And with ‘Bando Design’ I got the Location Gazipur, Bangladesh
opportunity to start from zero and
Production facility 389803 sq. ft.
try to learn as much as possible. I
was involved with every process of
Production capacity 1.3 million pcs/month
the factory with a very dedicated
team; most of them are still with us.
Casual Trousers, Shorts,
Although the mainstream textile Product mix Skirts, Denim Trousers,
and RMG industry is not based Swim Shorts, Nightwear,
Dungarees.
in Europe or the USA. Still, there
are lots of top-notch textile and
Buyers H&M, MATALAN, C&A
garments factories available in the
first world countries. With keeping
Certifications LEED Gold (USGBC)
that in mind, I just hope even when
the number of garments factories
will decrease in Bangladesh, this The government is improving Textile Today: You are a football
factory ‘Laila Styles’ will remain necessary services like developing lover we all know that…
with the other great factories in highways, reducing port Imranur Rahman: Well (with a
Bangladesh for a very long time. congestions, etc. On the contrary, smile)! I am involved in football for a
Yes, it is extremely challenging we are yet to have a deep sea port, long time. I am very passionate about
to survive in this sector. And also struggling to provide electricity the sport. My wife Samira Alam is my
especially, after the Rana Plaza constantly, which is a basic inspiration to play football and my
incident, the entrepreneurs had prerequisite for industrialization. children are the reason, even at this
to work really hard to face lift the These obstacles and challenges age, I continue to play.
reputation of Bangladesh textile should be overcome by the
government in the long run. Our company’s football team has
and garments industry.
participated in various national
Our owners always give more This year the government is and international corporate events.
than 100% dedication to improve providing an export cash incentive In these events, Bando Design by
steadily for the betterment of the to RMG exporters, but this is not Laila Group draws high-level of
business. Even the buyer, who sufficient. As the apparel prices are love and respect.
came today in my factory from the shrinking day by day. To sustain
in today’s challenging textile and And behind our success story
US said, she didn’t feel that she
apparel industry, entrepreneurs my executives – we are playing
is standing inside a Bangladeshi
need more support from our together for a long time - Mubarak,
factory and I feel proud that lots of
government. Also, it is vital for the Mamun, Mridul, Shakil, Rony, Rajib
garment factories in Bangladesh
government to bail out any industry. have immense contributions. For
today has achieved this kind of
the last 7 years, we have been
amazing reputation. Another vital point is the dollar playing corporate football, and
Textile Today: Recently government rate. BDT is much more devalued out of 25 tournaments, we have
declared the new budget for 2019- compared to Indian Rupee or reached 23 finals, which shows the
20 fiscal year and RMG exporters Pakistani Rupees against USD, dedication and hard work of the
got 1% cash incentive. What is your which is a big concern for the team members. I am proud of my
comment about this? export-oriented industry. colleagues on and off the field.
Imranur Rahman: See, after In neighboring India, Cambodia,
every wage increment – last year, Vietnam and other countries
and also 5 years ago – buyers government give free lands for
increased some price in that setting up factories, bank loan
particular season. And next season with the lowest bank interest rate
onwards back to previous low and other benefits to provide
price or less! And it is getting a business-friendly condition.
tougher day by day. Surprisingly Without these grounds from
we are only surviving with passion our government, the future of
and dedication for the industry. this industry will be bleak and
new entrepreneurs will not feel
As a country, we are lacking in
confident to invest here.
key areas like highways, port, etc.

Bangladesh Textile Today | Volume 12, Issue 07 59


Our Services
Softline Testing Analytical Testing Lab Consultancy
Inspection CSR Services La-Fit Training

Your trusted independent inspection & testing service partner!

Inspection

Rectify
the defect Detect
defects

Identify
the cause Infrom
of defect concerned
authority

Textile & Apparel

Yarn Inspection

Fabric Inspection

Hard Lines

Leather & Footwear

Loading Supervision

Image collected from San Clemente

WHY GEO CHEM!


Highly experienced technical team l Integrity assured l Flexible inspection schedule
Shorter booking and reporting time l Cost effective

Geo Chem Consumer Products Services (CPS) Ltd. +88 02 48955461 / 48955462
SB Plaza, Plot-37, Sector-3, Uttara Commercial Area, +88 01713429082
Uttara, Dhaka 1230, Bangladesh info.cps@geochemglobalbd.com
https://portal.geochemcpslims.com
U nveiling indus tr y bes t practices Knit & woven dyeing & finishing
July 2019

A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 61 to 78

U nveiling indus tr y bes t practices


Knit & Woven Dyeing & Finishing
April 2019
Foam dyeing has the Robintex Group shows 7 influencing factors for
potential to reduce the commitment to batch to batch shade
product development environment by harvesting variation in knit dyeing
cycle by 50-90% and using rainwater

Global Leader in the Manufacturer of Dyestuffs and Intermediates

Save Energy

Ecological

Reduce Emission
Environmental Friendly
Global Leader in the Manufacturer of Dyestuffs and Intermediates

REACTIVE DYESTUFF FOR CELLULOSE


Liyuansol Classic for Commodities

Liyuansol BLF Series for Better Lightfastness

Liyuansol HS Series for Deep Shade along with excellent RFT

Liyuansol FL Series for Top Lightfastness (PLF)

We are on our way-

Address: House-11 (5th Floor), Road-07, Sector-12, Room - 501, Unit-7, Oceanwide International SOHO
Uttara Model Town, Dhaka-1230 Town, Huaihai Road, Jianghan District , Wuhan City,
Tel: +88 01713 027506, +88 01708 539402 Hubei Province, 430000, China
Email: dndchem@yahoo.com, info@dndchem.com Tel: 0086-27-88185025 | Fax: 0086-27-88185276
Editorial

Foam dyeing has potential to


reduce product development
cycle by 50-90%
Mohammad Nurul Alam

A single pair of jeans takes more


than 1,000 gallons of water to be
produced, so the fashion industry
must do a lot more to reduce vast
water usage and chemical for huge
environmental impact.
Because sustainability is becoming
ever more of a factor for
consumers to purchase decisions.
In 2017, 33% of consumers are
choosing to buy from brands
they believe are doing social or
environmental good, according to
data from Accenture.
Figure 1: Once this dyeing method is implemented globally, the savings potential is
The study also says that 21% significant for both the environment and the bottom line.
of consumers would actively
eliminates the use of several Spanish fabric mill Tejidos Royo
choose brands if they made their
chemicals but still allows for will be the first to apply the
sustainability credentials more
traditional processes, wash-downs foam-dye process, which it calls
clear on the packaging and in
and effects seen with traditionally- Dry Indigo. The dyeing machines
marketing.
dyed indigo fabrics. for dry indigo will be made by
Considering the environmental U.S. based Gaston Mills, using
Wrangler, along with the Walmart
impact American denim brand a patented technique called
Foundation and fellow denim
Wrangler announced that it will IndigoZERO™ developed by Indigo
brand Lee, invested in the
release a line of denim made using Mill Designs.
development of the new dyeing
a new eco-friendly foam-dyeing
process with the new technique,
process in 2019. The technique
raw denim is dyed with foam Benefits of indigo foam dyeing
is said to eliminate 99 percent of
instead of water at Texas Tech
the water typically used in indigo-
University in 2017.
dyeing.
Significant water and
Wrangler has previously reinforced energy savings
Foam dyeing is an alternative to
its image as an environmentally-
traditional dyeing methods due
conscious brand by funding Improved production
to the potential environmental
ongoing work in the U.S. efficiency
benefits. The main dyeing element
sustainable cotton, and publicly
in this process is foam, using
committing to reduce water usage Potential to reduce the
air instead of water to carry the product development
in its denim production by five
chemistry or dye onto the fabric. cycle by 50-90%
billion liters by 2020.
Foam dyeing with indigo
Can be easily combined
with hand processes,
laser and ozone garment

Limits the number of


chemicals needed
during processing

Allows for smaller


lot sizes
Figure 2: Foam dying machine, the main dyeing element in this process is foam, using air
instead of water to carry the chemistry.

Bangladesh Textile Today | Volume 12, Issue 07 63


Editorial

Indigo Mill Designs originally consume 400 gallons of water per


Dry Indigo can reduce more
partnered with Texas Tech water usage than traditional 100 yards of fabric, foam dyeing
University on development and dyeing method. uses just 3.5 gallons.
trials of this technology. Tejidos
99% Benefits of indigo foam dyeing
Royo supposed to receive the
100 89%
dyeing equipment by the October Wrangler projects that if the
of this year and will supply technology is implemented only by
80
Wrangler finished denim fabric 65% Wrangler and Lee fabric suppliers
before the end of 2019. in the Americas, 8 billion liters of
60
water will be conserved annually,
Tejidos Royo Sales Director Jose
equaling the amount of water used
Royo said, “Our Dry Indigo process 40
by 70,000 Americans each year.
nearly erases the environmental
impact of denim dyeing and 20 Once adopted by Wrangler and
represents the next generation of Lee suppliers globally, the impact
denim production.” 0 will more than double. This
Chemical Energy Water technology could revolutionize
IndigoZERO™ is able to dye
the denim industry and allow
both light and dark shades of
Dry Indigo can reduce water companies to rethink traditional
denim. This technology adoption
usage by up to 99 percent, uses processing methods.
is a great example of how
89 percent less chemicals, reduces The savings potential with this
collaboration at all stages can
energy usage by 65 percent dyeing method is significant for
bring new technology, idea, or
and eliminates water discharge. both the environment and the
innovation to market and has the
Where traditional rope dye ranges bottom line.
potential to change an industry.

NICCA to donate 10% profit from


Bangladesh sale for BD students
Staff Correspondent
NICCA Chemical Co., Ltd. a Japan of technical experience background.
based chemical company hosts
He pronounced that 10% of NICCA profit
an international seminar titled
from Bangladesh sale will be given as
‘Bridging Bangladesh and Japan
donation for Bangladeshi students.
with Innovative and Sustainable
Chemicals’ on 20 July 2019 in Dhaka. In a separate presentation, titled
‘How to sustain in the world
The event brought together
textile market’ delivered by
more than 250 representatives
Atsu Kobayashi, Director, Textile
from textile mills, JICA, JETRO,
Chemicals Division, Chemicals Unit
Embassy of Japan, major Japanese
of NICCA Chemical Co., Ltd. said,
brands, retailers, NGOs and
“Sustainability is our most concerning
academic institutes to discuss the
Yasumasa Emori area for textile dye process so we
challenges and opportunities they
CEO, NICCA Chemical Co., Ltd. have big R&D team those are working
collectively face in the apparel
for continuous development.
industry. Covering a multitude
of issues ranging from the ZDHC ‘Bridging Bangladesh and Japan Nari Takeuchi, Senior Manager,
and innovative environment from heart to heart’ was the topic Product Development Department
products and solutions to meet that Yasumasa Emori, CEO, NICCA of NICCA Chemical CO., Ltd.
the industry’s toughest challenges, Chemical Co., Ltd. speaks and also speaks on ‘Innovation for
each topic was designed to help he said – Japan has a long-time Sustainable textile processes'.
create value-add for the respective friendship with Bangladesh as
The event finally ended with the
textile segments. the Jica’s contribution comes to
vote of thanks from Biswajit Banik,
mention. NICCA aims to create
Yasumasa Emori, CEO, NICCA Senior Country Manager of Nicca
value by providing technology for
Chemical Co., Ltd. was present as for Bangladesh market. During his
a sustainable world.
key note speaker in the seminar thanking note he also emphasise
while Kotaro Takeuchi, General Emori informed NICCA is covering on the quality of product and
Manager, Hong Kong Nicca as number one market share in technical service from NICCA is
Chemical Ltd. Dhaka Liaison Office Japan and it has 12 facilities in eight like the word “Quality from Japan”
delivered the welcome speech. countries with more than 78 years

64 Bangladesh Textile Today | Volume 12, Issue 07


Zhejiang Runhe Chemical New Material Co. Ltd.
Safe Manufacturing P r o c e s s i n g To d a y

JTC explosion: wakeup call in the textile


chemical manufacturing sector
Desk Report

On March 21, 2019, a major


explosion occurred at the Jiangsu
Tianjiayi Chemical Co., Ltd. (JTC) in
the Xiangshui Chemical Industrial
Park, Yancheng City, Jiangsu
Province, China. The enormous
explosion, which triggered an
earthquake, caused 78 deaths and
injured more than 600 people.
located in the Xiangshui Chemical
Industrial Park also have extensive
documented environmental
violations. Courtesy: Reuters
This incident is seeing as a wakeup
call for the Chinese and global
textile dyes and intermediates
Figure: It appears that the JTC situation is not at all unique; many other chemical
sector. factories. located in the Xiangshui Chemical Industrial Park also have extensive
documented environmental violations. Courtesy: Reuters
The Institute of Public &
Environmental Affairs (IPE) is a – may count JTC in their supply problem,” Ma Jun, IPE’s Director
non-profit environmental research chain.” said to Textile Today.
organization, in an effort to avert
this hazardous situation – which “Yet these companies have kept There is a serious flaw in the scope
is more or less same in the whole their heads down about the urgent of supply chain policies of many
textile dyes and intermediates need to put their own shoulders corporations; codes of conduct
sector – raised its voice to prevent to the wheel and join government are often applied only to the
further future catastrophes in the and stakeholder efforts to prevent ‘direct supplier’ at the very top
Chinese chemical industry. similar incidents from happening of the supply chain, rather than
again.” throughout the entire supply chain
In this turbulent times it became where higher risks may be found,
apparent that due to murky and “If the brands continue only
IPE report stated.
secretive nature of the supply wanting to buy from the cheapest,
chain, the global chemical giants then they become part of the The recent incident at Xiangshui
in top of the supply chain already County proves that these codes
washed their hands from any link of conduct fall far short of what is
with the Jiangsu Tianjiayi Chemical IPE outreach to necessary to ensure responsible
Co. suspected JTC clints operations.

All the companies have Ma Jun said China’s economic


disputed its association with slowdown had encouraged
the JTC accident, rejecting its local authorities to allow non-
association outright or disavowing compliant firms like Tianjiayi to
responsibility on the grounds resume operations, but improving
that the factory was not a ‘direct’ enforcement wasn’t the only issue.
supplier. Data and information exist to
allow multinational firms to make
The IPE report emphasized, informed decisions about suppliers
“The corporations that buy the rather than focusing only on costs.
chemicals manufactured at JTC
and similar suppliers have been “We all recognize the real problem
oddly silent. In this case, records is not about someone being
indicate that at least four of the immoral, and more a dynamic that
world’s global chemical giants – basically rewards those who cut
DuPont, Merck, BASF and Clariant corners,” Ma said.

66 Bangladesh Textile Today | Volume 12, Issue 07


Safe Manufacturing G re e n Awa rd

“Those who have gained the serve as a call to action for by IPE.
most from globalized outsourcing chemical giants to join forces for
IPE calls upon the chemical
practices are basically taking improvement, no company has
manufacturing industry to stop
advantage of a loophole instead stepped forward to announce
dodging responsibilities and to
of joining efforts to solve the initiatives to strengthen the
immediately step up and put
problem,” he added. obvious poor oversight of
reinvigorated action behind their
suppliers in response to outreach
While the JTC explosion should words of commitment.

ACIMIT and ITA presented Italian


Green Label Award at ITMA 2019
Special Correspondent
At the press conference held
by ACIMIT and the Italian Trade
Agency at Hotel W Barcelona
in the sideline of ITMA 2019
exhibition on 21st June, two
ACIMIT associated textile
machinery manufacturers, Loptex
and Tonello, were awarded the
Italian Green Label Award for their
commitment to reducing their
machinery’s carbon footprint.
Figure: Loptex and Tonello were awarded the Italian Green Label Award for their
Loptex, a leading company serving commitment to reducing their machinery’s carbon footprint.
the textile industry for more than “We have joined the Green Label most engagement in exploiting
25 years, offers state of the art project since its start. Tonello has all the functionalities of the
technologies for the fibers quality always focused on sustainability tool dedicated to generating
improvement in cotton and non- in building our machinery, and our the Green Label, producing
woven industries. Research and Development team numerous labels for a variety of
Tonello is the global leader of have always endeavored to provide different machinery and updating
garment finishing technologies that, innovative sustainable solutions,” them over time, in an effort to
since 1981, has been contributing to Flavio Tonello, CEO of Tonello. communicate continuously up-to-
the success that made in Italy has date information on the path to
Eight years after launching the
enjoyed all over the world. sustainability undertaken.
Sustainable Technologies project,
The commitment of textile which occurred right here in “With the Italian Green Label,
machinery manufacturers in Barcelona at the 2011 edition of ACIMIT intends not just to reward
researching and developing ITMA, ACIMIT has now instituted those companies that have been
technology solutions capable of the Italian Green Label Award, most intensely engaged in our
improving the energy consumption to reward companies that have project, but also bears witness to
and/or environmental performance shown the most commitment in what we have achieved as a sector
of their machinery is implemented pursuing the project’s aims. on the issue of sustainability,”
through the Sustainable stated ACIMIT’s President
Loptex S.r.l., a company based in
Technologies project. Alessandro Zucchi.
Montano Lucino (CO),specializing
Promoted by ACIMIT since 2011, in quality control systems in textile The winning companies expressed
the project’s focus is on the Green fiber, both in the spinning and non- their satisfaction. Renato Gerletti,
Label, through which machinery woven sectors, was awarded a prize owner of Loptex expressed, “We
manufacturers can communicate as the company that achieved the are obviously very pleased to have
their engagement. The quantity best results, expressed in terms of received this award. The Italian Green
of carbon dioxide equivalent percentage reduction in the value of Label Award recognizes just how
emissions produced during the CFP for its machinery. much we have achieved so far on the
operation of the machinery issue of sustainability. It will motivate
Tonello S.r.l., of Sarcedo (VI),
(CFP) is the parameter chosen to us to do, even more, dedicating
which manufactures technologies
give value to the environmental additional resources to researching
for finishing garments, for its
efficiency of the machinery subject and developing sustainable solutions
part received the award as
to the special labeling. for our customers.”
the company that showed the

Bangladesh Textile Today | Volume 12, Issue 07 67


Te x t i l e E d u c a t i o n

Dysin’s another contribution to the


textile industry through modernizing
the coloration laboratory of BUFT
Sanjoy Saha

Dysin one of the largest dyestuff


and chemicals importers and
distributors in Bangladesh for
the textile industry sponsored
a full range of equipment and
accessories for garments printing
to the BGMEA University of
Fashion & Technology (BUFT).
The handover ceremony was held
at BUFT seminar room on 28
June where Muzaffar U. Siddique,
Chairman Board of Trustee (BOT),
BUFT; Prof. Dr. Engr. Ayub Nabi
Figure 1: Dysin and BUFT hands together to go ahead in creating a knowledge base for
Khan, Vice-Chancellor (Acting), future textile leaders.
BUFT; Mizanur Rahman, Chairman
of DYSIN International Ltd and and knowledge-based programs. that BUFT has taken the initiative
Amanur Rahman, Managing And this co-operation with BUFT in creating textile technologists
Director of the company were is one of them.” very successfully.”
present.
“And this is a service from Dysin “DYSIN in its 35 years history
In the handover ceremony to our country. Our only request has continuously maintained
Muzaffar U. Siddique and Prof. Dr. to you is to utilize the facilities knowledge-based development.
Engr. Ayub Nabi Khan welcomed properly so that the students We have developed our
Mizanur Rahman and Amanur come out of this University and the Laboratory services since the
Rahman. researchers get maximum benefit beginning of the 1990s. Now we
for this,” Amanur Rahman added. have several ISO 17025 accredited
In his speech, Amanur Rahman
labs fully equipped demonstration
Said, “We value the importance of Later, Mizanur Rahman said “I
centers for garments printing,
developing human resource and have been in the textile industry
R & D centers for chemical
R&D in terms of developing our since 1973. We need more textile
manufacturing,” Mizanur Rahman
capability as a country. That is why technologists to take the growth
proudly said.
we have always been supportive of the textile industry beyond
of knowledge-based organizations expectations. We are really proud At the end of the program Vice–
Chancellor Prof. Dr. Engr. Ayub
Nabi Khan showed the newly
handed over machinery to the
honorable guests. Managing
Director of DYSIN International
Ltd. Amanur Rahman explained
the working procedure of the
equipments with the guests.
This is another contribution to
the textile industry of Bangladesh
from Dysin and an example for
other leading companies to come
forward in developing knowledge-
Figure 2: Dysin and BUFT hands together to go ahead in creating a knowledge base for
based future textile leaders.
future textile leaders.

68 Bangladesh Textile Today | Volume 12, Issue 07


NEEDLE FREE SPACE DYEING,
NO MORE YARN BREAKAGE

SDS - Space Dyeing Station Customer Reference


 Small Surface Required  Low Liquir Ratio
○ Epyllion Fabrics Ltd. (Yarn Dyed)
 Giant Hanks  Water Saving
○ GMS Composite Knitting Ind. Ltd.
 New Effects  Time Saving

TRADE RAY Mob: 01711558828, 01625387580,


E-mail: info@traderay.net, rasel@traderay.net
House-B148 (2nd Floor), Road-22, Website: http://www.traderay.net
New DOHS, Mohakhali,
Dhaka-1206.
Industry Best Practices F a c t o r y Ta l e s

Robintex Group shows


commitment to environment by
harvesting and using rainwater
FT Research Team

Water is the basic element of


the textile and apparel industry’s
production. But most of the
Bangladeshi apparel industries are
using ground water in the different
production process. Manufacturing
units are using unlimited pure
ground water and if it continues,
no doubt there will be the biggest
natural disaster and ecological
imbalance that may end up the
human existence on earth.
Figure: Robintex Group factory in Bhulta, Narayangonj.
A single pair of jeans takes more
than 1,000 gallons and a single
Group said, “We are not doing than allowing it to run off. The
Tee Shirt needed 713 gallons
this for profit, but we are doing concept is one of the simplest
of water to be produced in
this to show our commitment to and oldest methods of self-
the all production process. So,
the people and environment. True supply of water for households
alternative of using ground water
fact is that total project cost is or industrial use. Usually the
is the biggest concern to keep
much and we know the investment country those are having huge
environment safe and sustainable
may not get back even by next rainfall can run the project most
in the manufacturing process.
20 years from this project but still effectively. Bangladesh though
As Bangladesh is privileged we are doing this because we are is not in a row of enough rainfall
by huge quantity of rainwater committed to the environment.” in the season, but the harvesting
annually all through the country, project can contribute to save the
Rainwater harvesting project
rainwater harvesting can be the environment.
most potential alternative water Rainwater harvesting is the
To run the project Robintex Group
supply option for Bangladesh. accumulation and storage of
divided it into three segments -
Robintex Group--located at rainwater for reuse on-site, rather
Narayangonj, Dhaka-- exactly just
doing that thing!
Robintex Group, a Germany-
Bangladesh Joint venture, has
4 - Storied Single Storied Dyeing
internationally been renowned for Building Building Comptex - 2

its continual accomplishment in Comptex - 1

exporting quality knit apparels to


the international markets from its
2 - Storied Utility
establishment in 1996. Building Comptex Rain water
-2
4 - Storied Building Comptex collecting
It has taken initiative to put its pipe

foot print in the sustainability and RWH Tank-1


water saving process. Harvesting
rain water is one of the projects
where Robintex Group invested 5 - Storied Building Comptex
-3
N
not for making money rather to
contribute to the sustainability.
Lt. Col. (Retd) Shakil Ahmed Robintex Group rain water harvesting scheme
Chowdhury, COO of Robintex

70 Bangladesh Textile Today | Volume 12, Issue 07


F a c t o r y Ta l e s Industry Best Practices

1) Average normal
Average normal rainfall calculation in Bangladesh (mm)
rainfall calculation in
Bangladesh (mm). December 12.8
2) Rain water November 34.4
harvesting plan.
October 172.3
3) Rain water
September 300.4
harvesting model.
August 316.5
Average normal
rainfall calculation in July 373.1

Bangladesh June 340.1

The project designed May 339.4


and constructed April 156.3
based on forecast
March 65.8
and average rainfall
of Bangladesh February 28.9
particularly in the January 7.7
Dhaka division area
where the factory is 0 50 100 150 200 250 300 350 400

situated.
which cost is more than 8 million uplift underground water which
Above calculation shows May to
BDT in the project. is purified by multiple process.
September, these five months are
The rainwater harvesting allows
the prospective for the rainfall. The three Rain Water Harvesting
collecting the large amount of
Fortunately, these months are Tanks (RWH Tank) are made of
rooftop water which is free from
pick season for the knitwear concrete in three chambers to
any contaminations.
production, so the project can collect the water. The location
be successful and effective if of the tank has been selected Ground water needs to be gone
the rainfall happens as per the carefully to ensure utilizing of through water treatment plant
calculation. available space. The RWH Tanks (WTP) which needs a set up and
are designed in a unique way as chemicals. Also, certain capacity
Rain water harvesting plan
new structure can easily made submersible water pump and
The project is designed to collect over this concrete structure. electricity are needed to extract
rain water by using the roof top the ground waters.
Rain water harvesting model
space that available in the factory.
Here, rain waters are directly
Total available roof area for the The harvesting model is to storing
usable in the production which
rain water collection is 15,096 rain water and process by process
saves money and time.
Square Meter including roof top of complete them to ready for mass
building and shade in the Robintex production. Generally, rain water Monzurul Hoque Monzu, Sr.
Group. There are three Rain Water is safe and cost effective to purify Asst. Vice President of Utility
Harvesting Tanks (RWH Tank) and to use in production than to Department of Robintex Group

Approximate use of rain water in a season.

Avg. precipitation of rainfall in Narayangonj (Vulta) Area = 0.373 mm/month

Total volume of collectable rain water = 5067.7 m3/month

Total volume of raw water requirement for production = 5000 cubic meter/day

Total volume of soft water requirement for production = 3000 cubic meter/day

Expected volume of rain water in a season = 5070 cubic meter

Bangladesh Textile Today | Volume 12, Issue 07 71


Industry Best Practices ITMA Review

said to Textile Today, “With 01. Rain water tank


rainwater harvesting method we 02. Pressure feed pump
03. Multi graded Filter
can avoid wasting of water that 04. Activated carbon filter
05. Treated/Soft water tank
is flowing to drains and this rain
water is mostly uncontaminated
to use in production, only a few
Source of raw water
processes can make it usable.”
02
Rainwater harvested from roofs RWH Tank-1 & 2
can contain human, animal and 01 03 04
05
bird feces, mosses and lichens,
windblown dust, particulates from Figure 2: Rain water harvesting model shows the steps of pretreatment process before
fabric dye.
urban pollution, pesticides, and
inorganic, so 1st ten minutes of After drainages of contaminated for the production next day of
the rainfall, water is allowed to rainfall water, the harvesting collection because, in that case, it
drainage and not kept storage in starts and uses for the same day. could be contaminated and unsafe
the tank. Collected rain water is not use for bulk use.

NEXIA gets outstanding response from


brands and manufacturers at ITMA
Desk Report
Nexia Srl is a company
manufacturing washing and dyeing
machines having the main focus
on the new latest generation,
innovative sustainable laundry
solutions.
NEXIA had an outstanding
response from garments
manufacturers and brands from
around the world including leading
and visionary manufacturers-
entrepreneurs from Bangladesh at
ITMA-2019 in Barcelona. Because
of Nexia’s most innovative and
available as optional are: -40% of chemicals consumption
sustainable features along with
top-end uncompromising build • Ndrop system – for washing and -60% of steam consumption
quality of the machines. dyeing purposes
All Nexia sustainable systems are
Nexia got a positive response from • Jet system – for dyeing purposes suitable for NEXIA washing and
important brands such as American dyeing machines. These are just
In NDROP system one can achieve
Eagle, Levi’s, Hugo Boss, Polo Ralph some examples of the advantages
a better and more homogeneous
Lauren just to name some. you can achieve with Nexia machines.
distribution of the products used
In this aspect, Nexia was the first in the washing process. NEXIA has also a range a sustainable
company to study and invent a laser machine which gives the user
Sprayed in the inner drum such
‘Pumice Stone Free’ stone washing the benefit of a very proper work on
as Enzymes – Acids – Resins -
system named ‘NEXSTONE’. the denim, saving time and money
Chlorine, etc. with less:
without any harm for the workers
NEXSTONE system is a patented -60% of water consumption and the environment.
system by Nexia and it allows the
-50% of chemicals consumption High definition and high-speed
user to achieve the same or better
stone wash effects without using a -80% of steam consumption performance make Nexia laser
pumice stone. This means less water machines a ‘one of a kind’. High
JET system instead allows users
consumption, less washing cycle speed, high performance, high
to achieve a homogeneous
time, less energy and no sludge = no productivity in a room with no
distribution of the dye products
water waste treatment! air condition makes Nexia Laser
used with less:
machines unique. No air condition
Other sustainable washing systems -60% of water consumption in the room means energy saving!!
one can add to Nexia machines,

72 Bangladesh Textile Today | Volume 12, Issue 07



We just don’t want to increase
sales at the expense of people
and the planet…
Muriel Werle, Head of Communications and Culture, Archroma

Archroma launched four innovations at ITMA 2019. Archroma is a global, diversified provider of dyes and
specialty chemicals serving the branded and performance textiles, packaging and paper, and coatings,
adhesives and sealants markets.
It operates a highly integrated, customer-focused platform that delivers specialized performance and color
solutions in over 100 countries with 3,000 employees over 35 countries and with 25 production sites.
Tareq Amin, Editor, and Publisher, Bangladesh Textile Today was present in the world’s largest machinery
expo ITMA 2019 held at Fira de Barcelona. During his visit, he took an exclusive interview with Muriel Werle,
Head of Communications and Culture, Archroma.

Tareq Amin: Tell us about compliant, ensuring the removal way down to the costs.
Archroma. What approach do you of harmful chemicals. And before
We tried to make sure to our
follow in your business? 2010, we decided to create a
customers, it is not about a
Muriel Werle: At Archroma we revolutionary tool – we call it ‘One
product or a process, rather it is
show our social responsibility Way’ - which will quantify the
the entire chemical profile, and
to make the textile industry improvements in the production
dyes used in the entire production
more sustainable. We started process. This innovation took two
process system. So, we completely
Sustainability Promoting Services years to develop, and we launched
changed our approach and as we
started around 2000. Then we that in 2012.
believe if you can comprehensively
had services advising customers, It is a kind of computer software, look at the whole production
advising the customers on how which can simulate a production process only then you can
to improve their production and process and compare with the maximize the output from it.
processes. process we recommend, in terms
So, we call this the ‘Archroma
Also, we have been developing of how much electricity, water,
Way’. It is the formulation of our
innovations that are ultra- time, etc. it consumes and all the
products, how we create our

74 Bangladesh Textile Today | Volume 12, Issue 07


product by product, it is about system selling and looking at the Customers know that we are
not having any harmful chemicals, market? It is not easy to come reliable, and we keep our promises.
it is about making sure these are up with a system in the market,
Tareq Amin: Say, for example, a
compliant with the international and how your customers and dye
customer is changing their existing
standards like ZDHS, MRSL, houses are taking it?
to your system, they know what
bluesign®, etc. we ensure to our Muriel Werle: We promoted that their previous consumption of
customers these promises, that with the one-way simulation tool. resources was and now what they
everything they buy from us will Though all the solution provider have. It is really effective for their
have these standards. will say his product is better. management decisions, target
The second thing we developed But the industry is missing the setting and benchmark setting.
is ‘Enhanced’. It is looking at the simulation tool we have created. Then you have the data, which you
entire production system and our This system took years to develop, can utilize these for communicating
products and bringing out the and we went physically to the the way Archroma is impacting.
maximize productivity. Ultimately major machine manufacturers and
Muriel Werle: No we do not have
which will ensure less impact on took all the readings and data,
that yet.
the environment, less CO2, etc. also we went to many countries
ensuring to the customers that to customers and evaluated the Tareq Amin: Can a customer use
sustainability doesn’t always come cost of production, electricity, and the ‘One Way Tool’ to customize
with a cost, rather it can also come water, etc. alongside compared and organize their systems in
with cost reduction. with the price of chemical. the future? Similarly, can the
customers use the tool in a
So, we are not talking about only That is how we are ensuring a real
customized way?
our products, rather everything solution to the industry. In today’s
we do is about the system, is it market where buyers are asking Muriel Werle: The ‘One Way Tool’
helping the customer to reduce for sustainability contributions, can be used by the customers
cost? Is it helping the customer and our customers can show the in any case. It was created with
to increase value? And when the real data of reduction. keeping the customers need in
customer makes the more process mind. It is all about customers. If
Tareq Amin: This is really an open
more efficient and safe then a customer tells this is our target,
challenge in terms of using less
we call it sustainable collection. business goals, performance, etc.
from the existing system…
Similarly when it is safe and we can always make a customized
enhanced then we call it enhanced Muriel Werle: We always strict to tailor made One Way simulator
collection. our commitments. When we say to for making the calculations on the
customers and show an evaluation spot for the customer.
Tareq Amin: When you transform from the ‘One Way Tool’ then
yourself from product selling to In the end, it is all about promoting
we are making a commitment.
sustainability. We can guarantee

Bangladesh Textile Today | Volume 12, Issue 07 75


to achieve maximum output using applications. The Foron® SP- the machinery segment, we help
our products. Also, there are a WF dyes were developed in them with testing, and we ensure
lot of products we do not do, but compliance with “The Archroma the new machine innovation works
for customers who use others Way: safe, efficient, enhanced, it’s harmoniously in terms of dyes and
products, we can assist them using our nature”. The approach finds chemicals.
the One-Way Simulator Tool. its origin in Archroma’s deep
And the same way machinery
belief that it is possible to make
And the tool is already is being companies also influence
the textile industry sustainable,
used by various brands for their us in making our decisions.
economically and ecologically.
calculations. Another crucial avenue is fiber
4. Lurapret® N5396 & N5392 liq- manufacturers when they develop
Tareq Amin: Please inform us
a water-based ultra-low VOC new fiber and they want to keep
about the new products you have
polyurethane (PU) polymer its performance we help them to
launched here at ITMA 2019?
coating technology. ensure the fiber will work with
Muriel Werle: We have launched dyes and chemicals. If they want to
Lurapret® N5396 & N5392 liq
four innovations at ITMA 2019. sell a fiber that is more sustainable
has been developed to provide
1. Diresul® Smartdenim Blue- a and high-performance, then they
textile manufacturers with an
liquid sulfur blue dye designed make sure with Archroma that
additional water-based option
to mimic indigo. Diresul® they have the right specification in
that delivers high performance
Smartdenim Blue liquid was terms of dyes and chemicals.
to the coated fabrics of
developed in compliance with demanding applications, such Tareq Amin: As the call for
‘The Archroma Way: safe, as indoor and outdoor textiles, sustainability is increasing, in
efficient, enhanced, it’s our nonwovens and papers. parallel the amount of chemical
nature’. The approach finds its is going down. In that case, your
Initially developed for the
origin in Archroma’s deep belief market is shrinking and your sales
chemical bonding and coating
that it is possible to make the will go downwards, is Archroma
for backpack and other
textile industry sustainable, prepared for that? Cause if you
industrial products, Lurapret®
economically and ecologically. talk about sustainability then it
N5396 & N5392 liq also improve
2. Helizarin® LTC New liq- a has to be like that?
the mechanical properties
formaldehyde-free* low of the treated material such Muriel Werle: No! As in the end,
temperature curing binder for as their tensile strength and it is for the greater good. And
pigment printing on all kinds scratch resistance. if we can help more customers
of fibers. Pigment printing is to convert in to sustainability
Tareq Amin: How was the
usually applied to the fabric we do not lose. We - including
exhibition so far from your point
with a binder that often Archroma - want a planet to live.
of view?
contains formaldehyde, needs So, the ultimate goal is not about
a high temperature for curing, Muriel Werle: Very busy of course increasing the use or size of textile
and can make the fabric harsh with customers from Bangladesh, dyes and chemicals. Rather, the
to the touch. That is why India, and all over the world. Which ultimate is the goal is to have a
Archroma developed its new is very good. In this exhibition, more sustainable product.
Helizarin® LTC New to allow we ensure we are available to
People must have to understand
textile manufacturers to address the customers to help them,
that every innovation has a cost.
these challenges. understand their needs, explain
What Archroma is doing is, while
how Archroma works.
The innovation was developed we are getting paid for the price
in compliance with “The Tareq Amin: At ITMA all the of innovation. Also, we try our
Archroma Way: safe, efficient, leading technology provider best so that the customers do
enhanced, it’s our nature”. companies are providing not have to absorb the complete
The approach finds its origin machinery and solutions are here, price of innovation. As eventually
in Archroma’s deep belief how do you see? What will be the everybody needs to get their share
that it is possible to make the altogether impact in the textile of profit. So, the whole supply
textile industry sustainable, processing sector after this ITMA? chain remains sustainable. We will
economically and ecologically. As machinery and process are get our sales and profit, we just
interlinked. don’t want to increase sales at the
3. Foron® SP-WF- a range of
high wet-fast disperse dyes Muriel Werle: Actually it works in expense of people and the planet.
for sportswear and active both ways. We have a partnership That is what being a responsible
wear applications. A range of with big machinery producers supplier we are trying to do. And I
high wet-fast disperse dyes that is one way of how we work. hope everybody else is doing the
for sportswear and active wear When there is a new innovation in same.

76 Bangladesh Textile Today | Volume 12, Issue 07


Unveiling industry best practices Knitting & knitwear
July 2019
A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 79 to 96

Unveiling industry best practices


Knitting & Knitwear
June 2019
Build your career in Suits manufacturing: a new
textile production vision for Bangladesh
especially in knitting (Part-1)

Photo: Collected
Editorial

Build your career in


textile production
especially in knitting
Engr. Rashed Ahmed, Asst. General Manager (knitting), Aswad Composite Mills Ltd. (Palmal Group)

Now-a-days most of the textile production as well as the quality There is no alternative to work as
engineers want to establish their finish product. a team to become a successful
career in non-production areas professional.
• Knowledge of raw materials,
mostly in merchandising and
raw materials sourcing, yarn So, textile engineers should
marketing. But fresher’s should
Uster report analysis and yarn be professional to make their
start their career in production to
test report at fabric stage must career flourish. Also, there is
make their future bright, delightful
be ensured before the knitting no alternative to hard working.
and sustainable. Because the
program. Positive attitude and mindset to
experience from production floor
learn can make anyone exceptional
helps one to take further decisions. • To achieve the right GSM with
and example to others.
exact finish diameter of fabric,
HR departments are really
knitting parameter needs to set In Bangladesh, we have
struggling to select and hire
properly and need to follow up shortcoming for effective work.
skilled, efficient and technically
given parameter is maintaining Most of Industry doesn’t have
sound mid-level management
at the knitting stage properly. a strong and independent HR
(production executive) only
department to hire right quality
because of our young fresh • To ensure knitting side
technical people the relationship is
engineers are interested to do production and quality,
giving priority to select manpower
desk job rather than production. employees must work as a team
in most of the cases), positive
The opportunities in production so that exact machine diameter,
attitude, significant team effort,
are not exposed to the freshers stitch length, Grey after wash
proper evaluation of technical
rightly. GSM, and for elastane fabric
people.
then maintaining machine to
A leading textile and apparel
machine elastane feeding. Bangladesh government has taken
company in Bangladesh, Giant
action to train and motivate the
textile and garments group of • Knowledge of color depth
local textile engineers and make
companies are expanding their and color dyeing process,
them successful in our textile
production facility i.e. there scouring and bleaching process,
industry. The production area is
are lots of opportunities for caustic soda using effect,
the most sustainable working
the fresher’s. So, patient and enzyme type and it’s dosing
area for textile engineers, so
hardworking textile engineers can as per buyer fabric surface
young textile engineers should
build his/her carrier successfully requirement, dyeing run time,
concentrate their career in
there. finishing process, also humidity
production which may bring a
of environment (season-of
Knitting is a sophisticated process successful career.
weather) etc. are needed to
where has many ways to reduce
consider to ensure right GSM
costs. Here, an expert professional
with proper diameter of fabric.
can play vital roles.
• Online quality and machine
To build a career in the delightful Author
technician can play a a
knit sector, below things should
significant role to ensure
be maintained perpetually - Engr. Rashed Ahmed
production and quality both.
• The proper SOP is important Asst. General Manager (knitting)
Team work is significant between Aswad Composite Mills Ltd.
and strict follow up of SOP is (Palmal Group)
knitting and dyeing otherwise
essential for smooth knitting
better output will not generate.

Bangladesh Textile Today | Volume 12, Issue 07 81


K n i t t i n g Tr e n d

Wholegarment- the
ultimate form of knit
production
Desk Report

Typically, a knitted garment consists of separate parts— the front and back body panels and the sleeves—which
are sewn together afterward. In sharp contrast, Shima Seiki’s revolutionary wholegarment knitwear is produced
in one entire piece, three-dimensionally, directly on the knitting machine.
Taking advantage of 3D knitting, everything from simple pullovers to brand new types of knitwear can be
produced with special features unique to wholegarment such as unprecedented fit, comfort and extended
range of motion. Elements that normally require complicated sewing such as drape and shirr, as well as
browsing effects for creating volume, can be knitted in. High productivity and efficiency, reduced dependence
on labor as well as savings in resources make wholegarment knitting the ultimate form of knit production.

Beautiful flares and pronounced Airdrobe (Air + Wardrobe) Combining different materials
drapes
Wholegarment knitwear using the Wholegarment knitwear can
With 3D knitting based on inlay technique is surprisingly light perform changeovers in knit patterns,
patterns, flared skirts and dresses and comfortable. Jackets, coats structures, textures and materials.
with multiple pattern pieces can and suits that are traditionally Changeovers can also be performed
be knit without seams. Hem width woven can now be produced as for knitting-in special functional yarns
can be adjusted using flechage or knitwear. By knitting on its side, in key positions for extra added-value.
short-row technique for producing stretch in the horizontal direction For example, moisture absorbing,
silhouettes exactly as intended. is combined with non-stretch yarn quick-dry material can be used under
Bold and elegant drapes can be in the vertical direction that helps the arms, or soil-resistant yarns can be
created as well. Airdrobe maintain its shape. used at the collar and cuffs.

Inlay technique Elegance unique to Deeper necklines


wholegarment
Weaving specialty yarn through With better control over
knitted fabric yields a unique product For lace patterns and transparent flechage, deeper necklines can
that blends the soft stretch of knits with designs, seams are inevitably be produced. New capabilities
the sophistication of wovens (select noticeable. However, when in wholegarment knitting allow
wholegarment knitting machines can produced as a wholegarment item, new styles that help increase
be fitted with the inlay carrier option for the elegance of transparency itself the attraction of knitwear.
efficient inlay knitting). can be enjoyed to its fullest.

82 Bangladesh Textile Today | Volume 12, Issue 07


K n i t t i n g Tr e n d

Intarsia-like knits 3D pants Integral knits


Changing colors while using 3D pants can be knitted with more Pockets with flaps, hoods, plackets
short-row technique yields fabric on the front of the legs to form and buttonholes can be knitted-in
designs that mimic intarsia a natural bend at the knees, as well as without seams, ensuring consistent
patterns without sacrificing other measures to increase comfort product quality and avoiding
production efficiency. and form a more attractive silhouette. problems with a labor shortage.

Dimensional structure patterns Low gauge Half-cardigan stitch


Spring-type moveable sinkers Wholegarment knitwear can Reverse applications of half-
allow for the production of be knit in low gauges as well, cardigan stitch yield structures
dimensional fabric effects such with coarse texture and hand- with volume. Efficiency is also
as pintuck or ottoman stitches. knitted look. ensured by using two systems.
Courtesy: SHIMA SEIKI
F i b e r To d a y

Wool yarn market to surpass US$ 50


bn in revenues by 2029: PMR study
Desk Report

The global wool yarn market was The global wool yarn market forecast wool yarn market
pegged at more than US$ 33,500 period 2029, registering a CAGR of
over 4% (In US$ million) Fluctuations in raw wool prices are
mn in terms of value at the end of
mainly due to unfavorable weather
2018, and is anticipated to reach
60000 conditions, which directly affect
nearly US$ 50,500 mn by the
50,500 those into sheep rearing on a large
end of the forecast period 2029, 50000 scale, creating a negative impact
registering a CAGR of over 4%.
on the wool yarn market.
40000 33,500
The report on the wool yarn
Increasing consumption of
market, for the period of 2014– 30000 alternatives such as cotton,
2018 and assessment period of
polyester, and other blended yarn
2019–2029, analyzes the market, 20000
is also hampering the demand for
and forecasts the upcoming market
10000 wool yarn in the market.
scenario based on yarn type, wool
type, application, and region. 0 East asia to be a prominent
2018 2019 region in the wool yarn market by
Rising consumption of apparel
2029
and upholstery fabrics, owing
to changing lifestyles, boosting Growing retail sales infrastructure, China is one of the leading
market growth such as malls, is creating a positive producers of wool yarn in the
influence on the wool yarn market, world. A major part of the
Increasing disposable income and while the increased penetration wool yarn produced in China is
per capita consumer spending of online retailing in the clothing consumed in the country itself.
on clothing and other textiles, sector is indirectly driving market
coupled with the growing youth Large population and changing
growth.
inclination towards fashion trends, lifestyles in China are attributed
has escalated the consumption of Easy availability of raw wool in for its large share in the global
wool yarn in end-use industries. countries such as Australia and wool yarn market.
New Zealand is driving wool yarn
The increasing preference The world trade of fabric and
production in these regions. These
for upholstery fabrics among finished products has expanded at
countries produce various types
consumers to enhance the a fast pace, as retailers buy goods
of wool yarn, such as Merion wool,
appearance of their home interiors from manufacturers, worldwide.
Shetland wool, Teeswater wool,
is also creating a lucrative Even with the reduction in overall
etc., in large volumes, which has
impact on the wool yarn market, wool production, the trade of yarn,
led to an increase in the wool yarn
as the wool yarn is used in the apparel, and textile items have grown.
market volume significantly.
manufacturing of curtains, carpets, This is expected to drive the
etc. In other countries of Asia Pacific,
demand for wool yarn from the
government initiatives are promoting
The textile market has been clothing and textile industries.
the production of wool yarn. For
growing at a significant instance, the Indian Government is Wool yarn market: competition
rate. Owing to this, textile working on persuading growers to landscape
manufacturers are demanding raw focus on wool production, rather Indorama Ventures, Kentwool,
materials such as wool yarn. Thus, than meat production. Woolmark Company, Lawton
the growing textile industry is
The production in such countries is Yarns, Shanghai Charmkey Textile
acting as an influencing factor for
further backed by the availability Co., Ltd, and Meridian Specialty
the global wool yarn market.
of cheap labor. Hence, a Yarn Group, Inc. are among the key
Increasing consumption of wool considerable amount of wool yarn players identified in the wool yarn
in end-use industries, especially produced in India is exported to market.
in regions such as Europe and the the international markets. These insights are based on a
Asia Pacific, is set to boost cloth
Fluctuations in raw material report on Wool Yarn Market by
production, which is expected to
prices & increasing consumption Persistence Market Research
increase the demand for wool yarn
in the market. of blended yarn restraining the

84 Bangladesh Textile Today | Volume 12, Issue 07


JH-V

HIGH SPEED SINGLE KNIT MACHINE DESIGNED FOR HIGH VOLUME PRODUCTION OF PLAIN JERSEY AND JERSEY WITH LYCRA

Massive production & top quality


The knitting head is incorporated onto Orizio’s new standard frame fitted with an integrated “Oritec” control
panel which visibly shows the following information:

Clearly readable icons


Diagnostic warning signals
Built-in preparation for incorporated yarn/fabric measuring program
Production data recorded & memorized for 30 days
Automatic shift change

Exclusive Agent:

House # 06 (2nd Fl.), Road # 08, Sector # 09, Uttara,


Dhaka-1230, Bangladesh ORIZIO s.r.l. Via Galvani
Tel: +88-02-8991254, Fax: 8991397 24-25064 Gussago (Brescia) - Italy
Cell: +88 01713 273158, +88 01714 176474 Tel. +39 030 3733137, +39 030 3732241- Fax +39 030 3733171
E-mail: catkinbdcorp4@gmail.com E-mail: sales@orizio.com – spareparts@orizio.com – info@orizio.com
info@catkin.com.bd, www.catkin.com.bd www.orizio.com
C o t t o n To d a y

US cotton industry develops new


protocol for greater sustainability
Kazi Farhan Hossain Purba

At the Cotton Sourcing USA


Summit, Ted Schneider, President
Cotton Council International
introduced US Cotton Trust
Protocol, a new integrated data
collection, measurement, and
verification procedure to more
than 400 attendees in Scottsdale,
Ariz.
Its objective is to document US
cotton production practices
and their environmental impact.
The data will benchmark farmer
gains towards the industry’s
Figure: Cotton Sourcing USA Summit focuses on innovation, quality, and sustainability.
sustainability goals of 2025 as
well as provide the global textile self-assessment check list. “Stay tuned if you’re a producer.
supply chain additional assurances Hopefully, you will hear about us
that the cotton is produced in a “In June of 2019, we’re going to
over the next couple months as we
responsible manner. have a pilot program launched for
are enrolling producers through
the protocol, where it’s a self-
In the summit, Ted Schneider this summer.”
enrolled system. We’re going to
said, “I would argue that US not only ask the leadership of the For the next decade and beyond,
cotton is already among the industry to be highly involved in U.S. cotton producers and
most sustainably produced in the this pilot program, but we’re also industry organizations are setting
world. We know that US cotton reaching out to the merchants new environmental targets to
growers continue to embrace new and cooperatives and asking keep pushing the frontier of
technologies and management them to help us as well to enroll sustainability and leading the
techniques that reduce impact and perspective members,” said worldwide effort in responsible
increase yield, but today’s textile Executive Director of the U.S. cotton production.
industry needs more than just our Cotton Trust Protocol Ken Burton.
word.”
“The trust protocol is
The 2025 sustainability goals
meant to address that
need with a tangible and
transparent snapshot Increase Reduction
of US cotton growing 50 %
35% 50%
practices and the gains
30 %
resulting from them.”
39 %
28% 40%
A pilot program will be
launched in the month
of June 2019 which will
21% 30%
be fully implemented for 18 %
the 2020 cotton crop 13 %
year. Practicing growers 14% 20% 15 %
will have to adopt
data tools that allow
quantitative measurement 7% 10%

of sustainability metrics
like FieldPrint Platform,
0% 0%
a pioneering assessment Productivity Irrigations Soil Carbon Greenhouse Energy Soil
Efficiency gas emissions expenditures loss
framework along with a

86 Bangladesh Textile Today | Volume 12, Issue 07


ITMA Review W i n d i n g To d a y

Savio shows high tech and industry


4.0 winding solutions at ITMA 2019
Desk Report

Savio exhibited innovative, highly different dose


automated, energy-saving and of Industry
Industry 4.0 solutions in all 4.0 applied to
displayed machines at ITMA 2019 Savio textile
in Barcelona, says a press release. winding
machinery,
Savio is specialized in the yarn-
from simple
finishing segment, being the
connectivity
leading supplier of winding,
and machinery
twisting and rotor spinning
data
machines, with manufacturing
downloading,
plants spanning over Italy, China,
to remote
India, and the Czech Republic.
machine setup,
Savio exhibited in Barcelona
Figure 1: Savio’s Polar Evolution and EcoPulsarS winding machine. to operator
innovative, highly automated,
new bespoke link solutions, real-time
energy-saving and Industry 4.0
compared to the classic 1-to-1 interactivity.
solutions in all displayed machines.
configuration, to increase this The leap in the quality of textile
Premium package quality
direct feeding flexibility to/fro machinery is evident in the new
Savio offers winding systems that winder. control systems, which allow for
are ideal for many different needs, example employees to receive
The latest solution from Savio
supporting customers in the alarm signals directly to their wrist
is the Multi Link, that connects
textile challenge and developing by smartwatch.
multiple ring spinning frames
new applications to meet their
to one Savio winder, becoming When one of the winding
requests. Manmade fibers and
a tailor-made circuit to link two machines present a problem,
elastomeric yarns (single and dual-
or three RSFs to one winding the anomaly signal is sent to the
core) have reached a dominant
machine. A special iPeg tray operator through a smartwatch,
role in fiber demand growth,
guarantees the circulation of Savio Smart Bracelet, able to
becoming a very natural part of
RSF bobbing to/from winder. communicate also the type
our life.
This solution optimizes space, of intervention required, thus
Savio’s Polar Evolution and reduces energy consumption and minimizing the break downtimes
EcoPulsarS winding machines production costs. of the machine.
can easily process these special
This automatic bobbin transport This data management system is
and challenging yarns, thanks to
shortens servicing paths for a very modern and important tool,
special splicing and tension control
the operators and allows an relieving mill operators of time-
devices for ensuring perfect joints
ergonomic material flow. The costs consuming routine work.
and perfect package shape, while
for production, space and energy
always monitoring off-standard Thanks to data analytics, a wealth
are reduced while keeping the
values. of data is available, allowing to
quality consistent even with long
manage the different production
Automation – Savio “Direct Link and multi-connected machines.
phases in the best possible way
System” bespoke solutions
Savio way for Industry 4.0 and to monitor all significant
The requirement for integrated parameters anytime and anywhere,
Industry 4.0 is the actual trend of
automation in the spinning making use of mobile devices.
automation and data exchange
process is still increasing, because
in manufacturing technologies. All these features enable Savio
of yarn quality and productivity
Connectivity, data management, customers to control overall
advantages that such solution
remote machine set-up and equipment effectiveness, increase
offers. Mills request fully
operator real-time interactivity: workforce efficiency, and maximize
automatic link solutions to replace
this is the Savio way for smart quality and working time.
freestanding winders and ring
solutions for textile mills.
spinning frames (RSF) without Savio Winder 4.0 is also meant
doffing devices. Three different levels of Savio as communication between the
Industrial IoT: different option machine operator and service
This integrated automation drive
levels, each corresponding to a specialist in case of need.
has led Savio to offer customers

Bangladesh Textile Today | Volume 12, Issue 07 87


A p p a r e l To d a y

Suits manufacturing: a new


vision for Bangladesh (Part-I)
Md Shafiul Bari, AGM Operation, Energypac Fashions Ltd

The history of the suit (the 1900s for tailors to make little changes was a return to the wider lapels of
– 1950s) here and there and for the fit to the ‘30s and ‘40s—along with the
relax, just a little. Eventually, the synthetic fabrics of the World War
In 2019, a beautifully tailored,
confluence of the military, medical, II era.
accessorized, and the styled suit
and sporting details resulted in
is still the peak of menswear. But 1990’s the suit loses its way: The
what we recognize today as the
when you’re standing in a store’s most memorable thing about
men’s dress suit.
suiting department, trying to find suits in the ’90s is that they lost
the perfect two pieces for you, it By the turn of the 19th century, the fight against business casual.
helps to know a little history. the suit had spread all over the With fewer men than ever suiting
world. With the rise of American up for work, an entire generation
Here we break down the defining
business, the suit really became forgot all the fundamentals. The
characteristics of the suit going
a staple in men’s closets. The oversized silhouette of the ‘80s
back to the 19th century, from the
interplay between sportsman stuck around, but minus the Wall
high-waist to the shoulder-padded
attire and formality was just what Street swagger and sense of
and everything good and bad in
American business culture wanted. purpose. Pants were wide but they
between.
just pooled around square-toed
Since then, the suit has changed,
To begin, we need to go back to shoes.
but only by a little. Its general
the mid-17th century. England
structure remains more or less 2000’s the suit rises again: In the
was buffeted by a plague and
the same. Pockets come and go, new millennium, the world of suits
not long after, the Great Fire of
fit may come in a little and then exploded into the multi-faceted
London. In an effort to usher in a
recede, but the general idea of and endless universe we know it
new era of stability, Charles II of
man’s modern-day suit of amour, to be today. In the early-aught,
England required that his courtiers
one built from wool instead of iron, Hedi Slimane changed the game
wear simple tunics. This was quite
has endured. Pretty cool history, by sending super-skinny, idealized
a change from the flamboyant
isn’t it?! versions of 1960s rocker style
wardrobes that were common
down the Paris runways, ushering
place at the time. History from 1950 – 2018
in a new era of fitted clothing.
A gentleman by the name of Apparently, suits can take acid,
A couple of years later, Thom
George “Beau” Brummel is too thanks in no small part to Mad
Browne doubled down on Hedi’s
arguably the godfather of the Men, we’re all familiar with—and
blueprint with cropped pants
men’s dress suit. Aside from muted influenced by—the look of the
and jackets, driving home the
tones in color, Brummel’s influence 1960s. But that was a decade of
idea that suits should fit slim by
was perhaps most obvious with drastic change and as always,
exaggerating it.
the tightly fitting clothes. the way men dressed reflected
what was going on in the broader NBA players got in on the action
This was the neoclassical period
culture. too, sometimes taking things a
in England, after all, and everyone
step too far in their declarations
was trying to emulate the Greek That means that in the early 60s,
of personal style and zealousness
culture. That meant looking more you see the residual effects of
to compete off the floor. Today,
like Greek statues, which in turn, the cookie cutter ‘50s, but with
whether you’re into classic ’60s
meant showing off one’s lines and slimmer everything—ties, lapels,
tailoring, loud patterns, hard-
contours. and pants. Then came acid, the
boiled wool three-piece suits, or
hippie movement, the culture wars
Although the fit was more dressing like your grandpa, there’s
and things started to get far out.
important than ever, this was far a suit out there for you.
from the suit that you are wearing The leisure suit: In the 1970s, suits
today. It took another century continued to expand. Maybe it

Bangladesh Textile Today | Volume 12, Issue 07 89


New Product A p p a r e l To d a y

New market opportunities


Review of changes and adjustments of the suiting trend
Years Suiting trends/styling Fashions icon The suits market comprises, in
1920'S Lounge suit with shorter jacket replaces longer Charlie Chaplin
a narrower sense, men’s suits
frock coat consisting of a Jacket and a pair
Suitable for everyday or business wear Al Capone of suit trousers (two-piece suits),
Black tie and tuxedo become the choice for Rudolph Valentino which can optionally be combined
formal occasions with a vest (three-piece suits). The
High-waist, Straight – leg trousers pair with segment of formal men’s apparel
double – breasted waistcoat Fashions Icons has come under pressure during
1930'S Loose – fitting Coats come into vogue Clark Gable the past years due to a cultural
Trousers tapered at the ankle Henry Fonda change in the professional world,
Double – Breasted suits still popular The Duke of Windsor as casual clothes are meanwhile
Shoulder squared off with padding
widely accepted in many
industries and areas of public life.
1940'S WWI Prompts fabric rationing Frank Sinatra
Suits & Jackets cut as Straight as possible Humphrey Bogart Consequentially, purchase
Grey flannel becomes a popular Fred Astaire
frequencies and sales volumes
tend to be on the decline.
1960'S Mod comes into vogue Don Draper
However, producers are faced
Skinny fit suits Michael Caine
with further prospects for growth
Ankle – Length trousers Brian Jones as customers are willing to pay
Collar fewer Jackets Martin Luther King Jr higher prices.
1980'S Power Suits Come Into fashions Richard Gere, David
Bowie
Competition in the apparel
industries
Some favor linen slouchy fabrics Michael Douglas, Boss
and The Bowery The apparel industries are highly
1990'S Slim fit Suits Return Brad Pitt, Pierce Brosnan competitive and fragmented due
Emphasis or minimalistic design Christian Bale to low barriers of entry. It is fairly
Skinny Trouser with Slim Tie George Clooney easy for new companies to enter
2000'S Luxury Fabrics Popularized by Celebrities David Beckham
into the men’s/boy’s suits apparel
industry, however, most companies
Accessories like pkt squares Return Robert Downey, Jr
lack staying power mostly because
P. Diddy
resources are undercapitalized or
2010'S Bespoke, Masculine suits in favor Jon Hamm there is a “lack of broad-based
Similar to tailored styles of 1960 Justin Timberlake global sourcing.”
Solid and plaids acceptable as long Idris Elba
Most small companies who have
As they are well made entered the apparel market do not
Classic Style with modern technology have the technology and systems
2018 Composed of many and various visions, 1920, 1940 Style Back infrastructure used by major
concepts, aesthetics and styles Again retailers.
More conceptual rather than simply functional. 1960 Style Back Again
“They also generally lack
Present reflect concepts, paradigms, world
views and personal characteristics.
marketing muscle to give their
products the exposure needed
to build brand loyalty among
Global revenue men’s & boys suits consumers. These entrepreneurs
often seek to be bought out by
• Revenue in the Suits (men and • Volume 42.57m pcs larger companies as a way to
boys) segment amounts to expand sales of their designs”
• Volume Growth .4%
US$6,742m in 2019. The market
• The average volume per person in Prospects of suit manufacturing
is expected to grow annually by
the market for Suits (men and boys) in Bangladesh
1.4% (CAGR 2019-2021).
amounts to 0.06 pieces in 2019. Since 1982 Bangladesh industry
• In global comparison, most
• The market for Suits (men & started men’s luxury products!
revenue is generated in the United
boys) is expected to show a And the products are off-price
States (US$1,818m in 2019).
volume growth of 1.3% in 2020. sector remains a double-edged
• In relation to total population sword, personalization and
figures, per person revenues of • The average price per unit in the curation lead consumer efforts.
US$9.99 are generated in 2019. market for Suits (men & boys) Artificial Intelligence (AI) takes
amounts to US$158.38 in 2019. fashion to the next level, startup

90 Bangladesh Textile Today | Volume 12, Issue 07


A p p a r e l To d a y S p i n n i n g To d a y

Bangladesh apparels men's wear market value forecast (in $ million) luxury apparels products can that
rise the flag for future plan.

100 35% Manufacturing opportunity

80 Bangladesh has huge possibilities


80 72 28% to grow the apparel sector making
70
value added items.
60 21% 1. Men’s and boys’ suit.
2. Sports wear
40 35 14%
3. Lingerie wear
The factories those are
20 10 7%
manufacturing suits:
• East West Industrial Park
0 0%
East West Universal Energypac Interlink Miraz
Industrial Park Men's Wear Fashions Ltd Apparels Textile • Energypac Fashions Ltd
• Universal Men's Wear
state of mind, sustainability shifts After that 6 years running • Interlink Apparels
to a circular economy. experience with Energypac
Pipeline
The company East West Industrial Fashions Ltd personally I love
this product because of many • J.B. Garments Limited
Park started to make suits. I have
four years of work experience with innovations related to this • Miraz Textile (S&L Fashions)
them as an IE Executive, Planning Manufacturing facilities. Not only
Executive. men’s suits but also, we have more (To be continued...)

Autoairo was the biggest attraction at Saurer booth


Desk Report

The Autoairo air-spinning machine, to four lots can be spun on the


which the innovation pioneer Autoairo at the same time.
Saurer launched at ITMA 2019, is
In addition, seamless lot changes
a sensation, because it defines
during ongoing production are
new benchmarks in productivity,
possible. With PilotSpin, test
efficiency and especially automation
packages can be manufactured
in the lucrative air-spinning market.
while the other spinning positions
The interest from visitors and the simply continue with normal
spinning industry, in general, was production.
overwhelming.
LED strips at each spinning position
The Autoairo has autonomous signal, among other things, that
spinning positions with individual needed to be replaced soon. This Figure 1: Autoairo with SynchroPiecing or
drives, integrated intelligence and ensured rapid intervention by Turbostart – high efficiency is guaranteed.
a digital piecing unit. Twenty- personnel without the need for an innovative Mexican textile
four piecing operations can be cumbersome tours of inspection. company, known for its use of
carried out simultaneously with cutting-edge technology.
On the first day of the exhibition,
SynchroPiecing 24. Compared to
Saurer sold several Autoairo "The Autoairo combines the
other machines on the market, the
machines, the first one to Zagis, advantages of air spinning with
piecing capacity of the Autoairo is
the world's most advanced
roughly twice as high.
automation technologies," says
The Autoairo requires 40% less Mayer Zaga Galante, CEO of Zagis.
space than air-spinning machines
"Saurer's digitized single
with a one-sided design. This means
spinning position technology
that spinning mills' floor area can be
is a groundbreaking basis for
smaller, which reduces construction
intelligent automation. The
and air conditioning costs.
Autoairo is highly competitive
In this way, the return on investment Figure 2: Mayer Zaga Galante, CEO of
Zagis shakes hands with Clement Woon,
in every respect," Zaga Galante
is accelerated. With MultiLot, up CEO of Saurer Group. further added.

Bangladesh Textile Today | Volume 12, Issue 07 91


ITMA Review German Machinery

German textile companies branded


'digitalization' at ITMA 2019
Special Correspondent
ITMA 2019, the world’s leading fair
dedicated to textile machinery, is
once again marked by a significant
presence of German companies.
More than 220 exhibitors from
Germany including more than 110
VDMA member companies cover
nearly all different machinery
chapters with a focus on spinning,
nonwoven, weaving, knitting, warp Figure: More than 220 exhibitors from Germany including more than 110 VDMA members
knitting and finishing. participated at ITMA 2019

The overall exhibition space Our newly developed mobile machine of error can be anticipated and
occupied by German machinery operation panels and management eliminated. The digital twin
manufacturers was more than 21 cockpits have increased user- provides information on individual
thousand square meters, an increase friendliness significantly. wear parts of a system, such as
of booth space by approximately converters or gears, for example.
André Imhof, COO, Autefa Solutions,
3.5 % compared to ITMA 2015. In the future operators will be
“Digitalization succeeds when the
able to see how long a wearing
VDMA members showed in focus is on customer benefits. Our
part will last and when it has to be
Barcelona most advanced Service 4.0 covers all aspects of
maintained or replaced ahead of
technology solutions and improving the bottom line of a
time, Klaus A. Heinrichs added.
applications of Industry 4.0 (also production line during a lifetime.”
called Industrial Internet of Things Wilhelm Langius, Division Head,
“Dierk Dornieden, Head of Sales,
for intelligent and integrated Neuenhauser Maschinenbau,
Dienes Apparatebau, “The DIENES
manufacturing) including Smart “Neuenhauser saw with the recent
MultiMode® system is the I4.0 for
Services. advances in autonomous vehicles
research. All the functionalities of
and navigation systems that AGV’s
During the VDMA press conference the MultiMode® allow the research
are necessary for the spinning mill
at ITMA, spokespersons of twelve institutes and the industry to
future.”
renowned VDMA member companies reduce cost and to operate fast
showed how Industry 4.0 solutions and flexible in the development of Andreas Hannes, Marketing
are impacting the textile process new products.” Manager, Sedo-Treepoint,
chain. Here are their statements, “Digitalization and the smart
Marcus Ott, Managing Director,
factory are big challenges for
Alexandre Butte, Director of Halo, “In our view, the textile
our customers – especially in
Business Development, ANDRITZ industry needs custom-tailored IT
dyeing and finishing, there is a
Perfojet, “ANDRITZ has pooled solutions to reach the highest level
high potential for savings and
its relevant expertise to offer of data transparency – from fiber
technological improvements.”
attractive digital solutions for to finished product.”
existing and new plants under "Bangladesh is a very important
Antonia Gottschalk, Managing
one technology brand, Metris. market for the German textile
Director, KM.ON, a software start-up
Metris technologies are the very machinery association. In the past,
company of Karl Mayer, “At ITMA
latest state-of-the-art in the IIoT the market was concentrated
we build a bridge from machine
(Industrial Internet of Things) only in China, however, today the
building via applications and textiles
or Industry 4.0 sector and can textile market is really fragmented,
up to the topic of Industry 4.0, We
be fully tailored to individual and Bangladesh is certainly playing
showed seven innovative machines,
customer requirements.” a major role. Though the market is a
giving an insight into the ‘Future
bit down from last year, but VDMA
Axel Pieper, CTO, Brückner of Textile’ and present new digital
is confident that the business will
Trockentechnik, “Software solutions of KM.ON.”
pick up soon, which is also true for
innovations around textile machines “The status overview in real-time Bangladesh," Nicolai Strauch, Head
are becoming increasingly improves machine availability of Public Relations, VDMA, Textile
important in product development. while minimizing downtime Machinery Association.
considerably. Potential sources

92 Bangladesh Textile Today | Volume 12, Issue 07


www.knitdenim.com
Hengliang textile, as a national knitting denim product development base enterprise, after more than ten
years of growth and development, has become a number of domestic and foreign clothing brands
designated fabric suppliers.

Company equipped with rope dyeing production line, imported circular knitting machine, high speed
warp knitting machine, finish line, and other knitted denim production equipment, dyeing, weaving and
finishing of knitted denim comprehensive management and production, have professional scale.

Company produces 5000 tons of hengliang brand knitted denim corn yarns, 8,500 tons of hengliang
brand knitted denim fabrics, and 2.5 million pieces of knitted denim garments annually. The company’s
main customer base at present is throughout Europe, America and southeast Asia, enjoying a good
reputation in the denim industry and fast fashion brands at home and abroad.

Indigo knit Knit printing

Colorful knit denim Cotton warp knitting

JIANGYIN HENGLIANG TEXTILE CO., LTD


House: NO. 83 YunGu Road, Zhouzhuang, Jiangyin City, Jiangsu Province, China. T: +86-0510-86155677 E: sales@knitdenim.com
S u s t a i n a b i l i t y To d a y

British and US consumers are likely to


buy more sustainable fashion products
Mohammad Nurul Alam

50% of consumers from British


and the US who desire sustainable
fashion would be more likely
to buy clothes from companies
they know are committed to
sustainability, while 28% of them
would stop buying clothes from a
company if they find out it is not
committed to the cause according
to Finland-based e-commerce
personalization platform Nosto.
Nosto commissioned an online
survey of 2,000 consumers (1,000
in the US and 1,000 in the UK)
through online survey company
Figure: Survey results revealed a positive result for sustainable fashion products.
Maru/Usurv4 in April 2019.
Survey results revealed that 57% conditions (74%), Use renewable would like to receive discounts
try to keep clothes longer because and recyclable materials (73%), on clothing ranges that are more
it’s better for the environment — Make clothes that are designed sustainable.
though survey results revealed to last longer (71%), Use fewer
a larger gap between men and resources — e.g power, water,
women in this category (52% vs. materials (64%),
60% respectively). Survey also revealed that Survey at a glance
A large number of consumers consumers focus on innovation to
desire sustainable fashion come up with new environmentally say they prefer clothes that
are made sustainability
products, research reveals many friendly materials and methods 46% rather from a well-known
people aren’t willing to pay extra for making clothes (61%), Create brand
for them. Only 32% of consumers initiatives to help people resell or
consumers pay more for a
would pay more for a product recycle their old clothes (59%), product from a brand they
32%
from a brand that they believe is Make clothes in classic styles believe committed to
sustainability
committed to sustainability. that will stay in fashion longer (to
encourage people to keep them
At the same time, 46% say they consumers pay more for
longer (49%). 29%
prefer to buy clothes that are sustainably-made version of
same item
made sustainability rather than 62% of consumers agreed that
buying them just because they’re brands should be doing more
from a well-known brand, and to promote clothing made in consumers focus on innovation
61% for new environmentally friendly
only 29% would pay more for a sustainable ways, consumers materials for making clothes

sustainably-made version of the between the ages of 18-24 showed


same item. Nevertheless, these the highest affinity for the use of
results show that a subset of online influencers and celebrities Create initiatives for people
59% resell/recycle old clothes
consumers feels strongly about to promote sustainable products
paying for products that are (51% vs. 35% overall).
environmentally friendly. consumers agreed that
Meanwhile, 43% of consumers brands should do more to
62% promote sustainablly made
Nosto’s survey identifies five want brands to be more
clothing
individual areas that consumers aggressive about showing
consider important for fashion sustainable products on-site to
consumers like to receive
companies to address in order further personalize their shopping 62% discounts on sustainable
to be more sustainable: Reduce experience, while incentive still clothing ranges

the amount of packaging (75%), proves to go a long way with


Provide fair pay and good working shoppers: 62% of consumers

94 Bangladesh Textile Today | Volume 12, Issue 07


ITMA Review W e a v i n g To d a y

ITEMA Group innovation staged at ITMA 2019


Desk Report

Itema, the Italian global leading insertion concept and a series rapier machine R9500-2denim
provider of best-in-class weaving of weaving novelties: came to ITMA equipped with
solutions, participated at ITMA the one-of-a-kind iSAVER™ that
• Itema unveiled the Loom of the
with the goal to establish represented the unique real
Future. The Itema Discovery,
and confirm once again its sustainable weaving tool in the
at ITMA as a concept, features
technological leadership in the weaving industry and with a
breakthrough mechatronic
industry. Itema, that recently further enhanced weft transfer
platform and completely new
launched Itematech – the new system and innovative IOT
weft insertion system which
division dedicated to technical solutions.
demonstrated Itema dedication
textiles born as a result of the
to innovating the weaving • ITMA was the official stage
agreement signed with PTMT (ex
industry for the R9500-2, the Second
Panter) –featured 3 stands and 11
Generation of the Itema rapier,
weaving machines, plus more in • The Second Generation of
now providing significant
partner’s booths. Itema showcased the Itema Airjet machine,
energy consumption reduction
on the ITMA global stage the A9500-2, showcased
and new valuable features to
new innovations that amazed further increased speed,
make weavers life even easier
worldwide weavers and experts. reliability and textile efficiency,
including a machine version • Last but not least, the high-
• Itema – Hall 4, C101
exclusively dedicated to bed end terry market leader – the
Seven are the machines sheeting weavers, the A9500- R9500terry was exhibited with
displayed – along with special 2bedsheeting, featuring one all the unique technological
products highlights – in the of the latest Itema in-house highlights that make since
Itema booth including two developments the SKYFRAME longtime this machine the most
absolute new market launches, heald frames reliable and versatile rapier
a never-before-seen weaving terry machine on the market
• The Itema denim dedicated

JOB OPPORTUNITY
AUKO-TEX GROUP is a fast growing and one of the most reputed conglomerate in the Garment Sector. It is 100%
export oriented and fully composite entity with its state of-the-art Knitting, Dyeing, Printing, Embroidery, Washing,
Garments & Accessories units. With its expansion Plan, AUKO-TEX GROUP is looking for some Qualified Human
Resources, who has initiative, drive and self-motivation to take challenge to deliver high quality results.

Director (Operation)
Positions: GM (Corporate Sustainability)
GM / Head of Quality
DGM / Head of Printing
DGM / Head of Knitting

Eligibility: Area of Assessments:


• A Professional with more than 12 Years of relevant experience. • Target Setting, Planning & Follow up.
• At least graduate but MBA or any professional degree • Latest Trends Analysis of business require.
will add advantage. • Management and Leadership Capability.
• Team spirit, Positive attitude and Pro-activeness.
Job Location: South Panishail, Zirani Bazar, Gazipur. • Responsibility, Honesty and Integrity.
• Modern System Adaptability, Creativity and innovation is must.
Deadline: 10 August, 2019 • Knowledge in written and verbal English is necessary.

Interested candidates are encouraged to send a complete resume to with a cover letter and recent
passport size photograph to Human Resource Department.
Email: hr@auko-texgroup.com (Please mention job position on the top of the envelop/mail Subject line.)

House # 103, (1st floor) Northern Road,


DOHS, Baridhara, Dhaka-1206.
Web: www.auko-texgroup.com

For details: https://jobs.textiletoday.com.bd


Driving business with knowledge

corporate
services Branding and Knowledge Network

 763 Certificates Handed Over to


the Trainees till March 2019
 48 High Profiled and Skilled Trainers
 34 Programs and 20 Workshops Including
1. Soft Skill Development
2. Factory Skill Development
3. Sustainability Management

 Brand Strategy Making


 Brand Manual Making
 Best Practice Story Building
 Photography & Videography
 Brand Communication- PR Services
Join hands with

The Largest Knowledge Network


Promoting S u s ta in a b ility
for
 Corporate Event Management Branding & Business Transformation
 Event Conceptualization and
Content Development
 Promoting Sustainability Through
Seminar, Conference & Exhibition
 VIP Delegations

Become
Textile Today
Corporate Member
 Recruiting the Right People
 Job Posting & Promotion
 Analyzing Business Process & Setting SOP
 Organization Build-up

 Ad(s) Posting and Promotion


 Buy and Sell Product and Services
i.e. Machinery, Fiber, Yarn, Fabric, Spare Parts, Stocks, Space etc.

Premium Corporate Membership Corporate Membership

 +88 01775 999 748 |  info@textiletoday.com.bd |  www.textiletoday.com.bd/corporatemembers


Special Supplementary on
Driving business with knowledge
2017-18
Presents

E l e c t r i f y i n r e v e a l i n g y o u r e x c e l l e n c e
July 2019

A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 97 to 114 t t h . t ex t i l e t o d a y. c o m . b d

E l e c t r i f y

Special Supplementary on
i n
r e v e a l i n g
y o u r
e x c e l l e n c e

Get ready again to


July 2019

Electrifyin 2019-20

Revealing season
your
Excellence
Coming Soon......
Get ready again to

Electrifyin 2019-20

Revealing season
your
Excellence
Coming Soon......
Eligibility
to participate
t Key Events of TTH
Grand Launching Different Training & Grooming Sessions
Student of B.Sc. in Textile Engineering
Registration Campaigns Viva voce
who has completed at least one year or
TTH Campus Drive Grand Finale
equivalent credits/semester of his
undergraduate course can register to TTH Campus Day Competition Award Giving Ceremony
participate in the competition. 2 Days TTH National Conference

Competition Flow:
Practically tested
transformation model Final Presentation

TTH Campus Day Competition


2
Viva Voce
4
1
Registered participants will
About 100 TLs will be selected
for national level. TLs will be
3 Best 5 model presenters will
spend one full day of training trained and groomed and will present their papers at TTH
to develop leadership skills. be tagged with about 50
companies to develop About best 20 model Grand Finale
TTH Campus Day will search
“Practically Tested presenters will be called for
for “Transformation Leaders
Transformation Model” an interview to the Judges
(TLs)”. Awards will be handed
over to campus champions
and TLs will be selected for
national level.
e x c e l l e n c e

The Jury Board will select the Champion, and two Runner-up positions by considering cumulative result of the competition
y o u r
r e v e a l i n g
Special Supplementary on

Flashback
i n
E l e c t r i f y

Transformation Scholarship Fund


Outreach Research Activities Textile Today Training declares
2019-20

23 Institutions
Active participation 178 Research projects
accomplished
BDT 30,00,000
Scholarship for intensive training & development of
Students
4000 Participated in
campus seminar 40 Articles Published
about 100 future “Transformation Leaders”
selected through TTH 2019-20 Campus Competition

2202 Registered Students for


written test 400 Students
Learned Research
Methodology
Transforming Human Capital

In Association with Organized by

Driving business with knowledge

w w w. t t h .t ex t i l e t o d a y .c o m . b d
Message From
Organizer
I am feeling great to be able to write this note at the very end of the
6th season of Textile Talent Hunt, TTH 2017-18. TTH truly has been so
engaging and demanding that this season taking about two years to
complete. And I think that is the specialty of Textile Talent Hunt as it is
not just gathering and talking and picture taking program. It is indeed
an intensive incubator that grooms talents to electrify in revealing their
excellence. Biggest difference is made by the talents who had to remain
focused and active through so long time. I am giving a big kudos to all
the participants, the best 50 and especially to them who completed
their research work. Congratulations to top 5 who are still holding in
the competition. I am really looking forward to see a great presentation
battle in the grand finale to be held on 4th August 2019.
Textile Talent Hunt, an initiative of Bangladesh Textile Today in association
with Bangladesh University of Textile (BUTEX) & The Textile Institute (TI),
is the first ever talent making competition for the undergrad students
studying in textile garments & fashion.
Program focus is to prepare the future leaders to adopt latest
developments by involving them in research or knowledge generation
projects in a modern approach through different grooming and training Tareq Amin
activities. Founder & CEO
After its inception in 2008 we successfully have completed TTH 2009, Bangladesh Textile Today
TTH 2010, TTH 2012, TTH 2013 & TTH 2015, and now going to conclude the
6th season of Textile Talent Hunt, TTH 2017-18 with a greater impact and
results. Through this decade TTH has changed the thinking, targets and
learning process of the textile-garment degree level graduate students.
It jolted a huge community of students and is changing their approaches
towards their future life. Throughout this period 2201 students from 26
institutions took part in the competition. About 5000 students participated
in campus seminars. 290 students learned Research Methodology who
has accomplished 208 projects.
On the verge of the completion of the 6th season we would like propose
a new outlook of Textile Talent Hunt which could be implemented from
the 7th season. To cope up with the transformation of industry, we need
more ‘Transformation Leaders (TLs)’ who will steer the industry with
their professional, leadership and visionary skills.
The new look of TTH is designed to explore the latent talent from the
textile professional of tomorrow. About 100 TLs from different textile
universities and Textile Today Training has already declared BDT
30,00,000 Scholarship for intensive training and development of these
future ‘Transformation Leaders’ who will be selected through TTH 2019-
20 Campus Competition.
Bangladesh Textile Today has now become an innovation hub requesting
your extended support to continue the effort to build knowledge based
textile garment community. Your small help and patronization will
bring a new world to the next generation leaders and also will bring a
qualitative change in our textile garment sector.

Bangladesh Textile Today | Volume 12, Issue 07 99


Message From
Judges
Prof. Dr. Engr. Ayub Nabi Khan
Chairman
Judges Panel of Textile Talent Hunt 2017-18
Textile Talent Hunt is a one of the significance
as like other’s Olympiad program which will be
auxiliary principal role to go more research base and
knowledge sharing platform.
India has much caliber in branding their issues. They
are expert in their presentation skill. But we are
lacking behind in this, so we have look for to be more
presentative in this platform. Other hand we are so
much lacking behind in knowledge update than India
and China. That’s why we have to work for more
update in knowledge sharing platform.

Dr. Abbas Uddin Shiyak


Secretary
Judges Panel of Textile Talent Hunt 2017-18

Textile Talent Hunt looks for the best talent amongst


the students of Textile Engineering students
throughout the country. TTH search, develop and
nurture students into skilled researchers for the
country. This is a significant step towards innovation.

Members of TTH Judges Panel 2017-18

Dr. Mohammad Ashfaque Ahmed Prof. Dr. Ahmed Dr. Engr. Md.
Tareque Aziz Jalal Uddin Fazley Elahi

100 Bangladesh Textile Today | Volume 12, Issue 07


Education builds a strong Name of the Faculty Name of the Department
foundation for a nation and
technology based Department of
education is an essential Yarn Engineering
Faculty of
for a country like ours. Textile Engineeirng
Textile engineering is a Department of
very prospective field of Fabric Engineering
education in our country as
textile, jute and Ready Department of
Made Garments sector are Wet Process Engineering
the largest industrial
sectors of our country and Department of
earns more than 80% of our Environmental Science &
Faculty of
export earnings. Textile, Engineering
Textile Chamicals
jute & RMG sectors are also Engineeirng
most important sectors for Department of
creating employment Dyes and Chemicals
Engineering
opportunity and socio-
economic development of
our country. Bangladesh Department of
Faculty of Apparel Engineering
University of Textiles Fashion Design & Apparel
started its journey on 22nd Engineering Department of
December 2010, upgrading Textile Fashion & Design
of the College of Textile
Technology with a view to
create new opportunities Department of
Textile Engineering
for higher studies, research Management
and development in this Faculty of
sector. It has been trying Textile Management & Department of
hard to maintain standards Business Studies Industrial & Production
Engineering
on higher education and
research. I believe that, Department of
Bangladesh University of Humanities & Social Science
Textiles will play a very
remarkable role to upgrade Department of
the textile education which Textile Machinery Design &
will be compatible with the Maintenance
era of globalization. It is a
Department of
thriving university which Physics
Faculty of
focuses on the generation Science & Engineeing
and dissemination of Department of
knowledge and attaches Chemistry
equal importance to Department of
classroom teaching and Mathematics & Statistics
research. It embraces
global quality assurance
mechanism to boost the
power and professionalism
of the teaching and
nonteaching staff with a
view to ensuring quality
education and research
through the deployment of
ICT facilities. New
curriculum of international
standard has been
developed. On the way to
internationalization, BUTEX
looks forward to forming
partnerships and fostering
relationships with
universities across the
globe. We are making great
strides in quest for quality
culture and academic
excellence. We are
determined to transform
our beloved BUTEX into a
world class university All
our efforts will be towards
making this University an
ideal university with
international recognition
that it will meet the
requirements of our textile
industry.
Prof. Md. Abul Kashem
Vice-Chancellor
Bangladesh University Of
Textiles
Message From
Patrons

DYSIN is proud to be associated
with Textile Talent Hunt program
from its beginning. We consider
this program as a service and
Amanur Rahman contribution to the textile
Managing Director industry of Bangladesh. This is
DYSIN Intl. Ltd. also a major platform for young
minds to upgrade themselves
for facing the challenge of the


industry.

Excellence is potential chiseled


into a more perfect state
through vision, dedication and
determination. Like a circle, the
A S M Hafizur pursuit of excellence has no end.
Rahman Nixon My Sincere thanks and gratitude
COO - Swiss Colours to the Textile Today and its a
Bangladesh Ltd. associates for their unwavering
commitment and efforts on
hunting talents from this sector
years after years.


Talent is something you can’t
produce, its natural ability
of doing something extra
ordinarily without being taught.
Syed Iqbal Rizvi I’m pretty sure TTH will give
Managing Director us naturally talented resources
Sameet Dye-Chem Ltd. who can contribute towards
sustainable textile growth
through technical innovation &
specialisation. I wish all of the


participants a blissful life ahead.

Congratulation. The theme of your Talent Hunt


Competition is a remarkable mission to search
knowledge and create a knowledge power house
Prof. Syed Fakhrul Hassan in Bangladesh. It is a long Journey to reach todays
Chairman, excellences. We are proud of talents hunts alumni and
Department of Textile winners.
Engineering,
Southeast University I congratulate you and your team of knowledgeable
and active members. May Almighty always with you.

Thanks to all the patrons for their support over the time to make Textile Talent
Hunt events successful.
Supervisors
Comments

Dr. Hasan Shahariar


Ph.D. candidate
Fiber and Polymer Science
North Carolina State University

Mustafijur Rahman
Assistant Professor
Bangladesh University of Textiles

TTH has become a platform for the young inventors
in broader textile space to cultivate research ideas


and bring that to a reality. This platform provides
opportunity, training and most importantly the
In our country, undergraduate motivation to the young minds for becoming the
students especially who are world-class researchers to solve the unmet challenges
studying Textile Engineering of our industry.
do not have platform to
conduct research in textile
arena. Textile Talent Hunt is
such a competition program
which produces vision in
the students’ mind through
knowledge and research.
This competition integrates Dewan Murshed Ahmed
all textile institutes by linking Assistant Professor
them with the industry which


Bangladesh University of Textiles
will create future leaders with
different mindset who will lift
Bangladesh textile industry From the very beginning Textile Talent Hunt is a very
to another level. dynamic approach by Textile Today towards the
growing textile sector of Bangladesh. Good wishes are
always with the entire body of this season including
the participants. I appreciate the research activities
going on by this initiative will assist in the development
of our country as well as the whole world.

Shilpi Akter
Head of the Fabric Engineering Dept.
Bangladesh University of Textiles


"Bangladesh Textile Today" is playing a vital role as a contributor to innovation in the textile sector
of Bangladesh. Textile Talent Hunt (TTH), a creative event of Bangladesh Textile Today, is a talent
revealing competition for textile students of Bangladesh. The main focus of this program is finding out
the future leaders of textile industry who can lead the textile sector with the ability to think outside
the box. TTH reveals the talents to introduce the industry with the latest developments of the textile
sector through research and innovation.
After successful completion of 5 sessions, textile talent hunt comes with its 6th session in order to
empower the industrial sector through new thoughts and ideas for development. I wish success in
each and every step of TTH and Bangladesh Textile Today.”

Thanks to all the supervisors who have supervised in the TTH'17-18 thesis and projects
Best 50 talents of 6th Season of
Textile Talent Hunt, TTH 2017-18

TTH ID. 1004 TTH ID. 1237 TTH ID. 1259


Abdullah Al Hamim Md. Yeasin Ali Md. Imranul Islam
Port City International University Dhaka University of Engineering Bangladesh University of Textiles
& Technology

TTH ID. 1039 TTH ID. 1182 TTH ID. 1312


Rashedul Islam Md. Sobuj Fatema Akter
Bangladesh University of Textiles Bangladesh University of Textiles Bangladesh University of Textiles

TTH ID. 1080 TTH ID. 1176 TTH ID. 1052


Tanima Rahman Tanni Susmita Saha Md. Masudur Rahman
Bangladesh University of Textiles Bangladesh University of Textiles National Institute of Textile Engineering
and Research

TTH ID. 1027 TTH ID. 1336 TTH ID. 1332


Rahat Alam Fahmida Faiza Fahmi Mahmuda Ahmed Mukti
Bangladesh University of Textiles Bangladesh University of Textiles Bangladesh University of Textiles

TTH ID. 1158 TTH ID. 1105 TTH ID. 1163


Sk. Mohammad Raafi Md. Abdus Salam Md. Asaduzzaman
Bangladesh University of Textiles Bangladesh University of Textiles National Institute of Textile
Engineering and Research

104 Bangladesh Textile Today | Volume 12, Issue 07


TTH ID. 1133 TTH ID. 1156 TTH ID. 1003
Md. Abul Shahid Fahim Ahmed Mahi Md. Salim Ahmed
Bangladesh University of Textiles National Institute of Textile Bangladesh University of Textiles
Engineering and Research

TTH ID. 1049 TTH ID. 1207 TTH ID. 1190


Muhammad Tashriful Islam Ehsanul Bari Khadiza Akter Mitu
Bangladesh University of Textiles Bangladesh University of Textiles Bangladesh University of Textiles

TTH ID. 1228 TTH ID. 2023 TTH ID. 1295


Nafish Sams Sourav Late Md. Shahin Mia Md. Fogla Rabbi
National Institute of Textile Khulna University of Engineering & Bangladesh University of Textiles
Engineering and Research Technology

TTH ID. 1106 TTH ID. 1324 TTH ID. 1031


Mohammad Billal Hossain Shaila Akhter Rabaca Sultana
Dhaka University of Engineering & Bangladesh University of Textiles Port City International University
Technology

TTH ID. 2005 TTH ID. 1263 TTH ID. 2008


Md. Imran Howlader Humayra Binte Asheque Late Md. Hafizur Rahman
Khulna University of Engineering Bangladesh University of Textiles Khulna University of Engineering
& Technology & Technology

TTH ID. 1009 TTH ID. 1108 TTH ID. 1193


Kayes Mahmud Md. Habibur Rahman Md. Alimur Reza
National Institute of Textile Dhaka University of Engineering Bangladesh University of Textiles
Engineering and Research & Technology

Bangladesh Textile Today | Volume 12, Issue 07 105


TTH ID. 1308 TTH ID. 1276 TTH ID. 2004
Nipa Khair Tizal Barua Late Md. Towhidul Islam
Bangladesh University of Textiles National Institute of Textile Khulna University of Engineering & Technology
Engineering and Research

TTH ID. 1089 TTH ID. 1112 TTH ID. 1054


Tridib Sarker Apon Md. Provat Hossain Raj Samia Jahan Tofa
Bangladesh University of Textiles Bangladesh University of Textiles Bangladesh University of Textiles

TTH ID. 1230 TTH ID. 1059 TTH ID. 1111


Md. Sadman Sakib Nazmunnahar Md. Salman Farsee
Bangladesh University of Textiles Bangladesh University of Textiles Primeasia University

TTH ID. 1271 TTH ID. 1325 TTH ID. 1198


Riasat Zaman Md. Mahabub Alam Monjurul Morsad
Bangladesh University of Textiles Southeast University Bangladesh University of Textiles

TTH ID. 1048 TTH ID. 2020 TTH ID. 1317


Md. Ashraful Islam Yeamin Ahmed Samira Islam
Mawlana Bhashani Science and Khulna University of Engineering & Southeast University
Technology University Technology

TTH ID. 1265 TTH ID. 1314


Hasan Mazharul Haq Moumita Haque
Bangladesh University of Textiles Bangladesh University of Textiles

106 Bangladesh Textile Today | Volume 12, Issue 07


Excellence Through Education

Admission Fall 2019


Programmes
Undergraduate Programmes:
B.sc in Apparel Manufacturing & Technology (AMT)
B.sc in Knitwear Manufacturing & Technology (KMT)
B.sc in Fashion Design & Technology (FDT)
B.sc in Textile Engineering (TE)
B.sc in Industrial Engineering (IE)
Bachelor of Business Administration (BBA)
B.A (Hons) in English

Graduate Programmes:
MBA in Merchandising
M.sc in Textile Engineering
M.sc in Fashion Design

Last Date of Application


25th July 2019
Admission Test
27th July 2019 N.B: Candidates appeared in 2019 HSC
Examination can also apply for admission
Attractive Scholarships & Waiver Policy

BGMEA University of Fashion & Technology (BUFT)


Nishatnagar, Turag, Dhaka-1230
Off.: 02-90606950986-87, Mob.: 01648-485104-05
E-mail: info@buft.edu.bd, Web: www.buft.edu.bd
TTH Research TTH 2017-18

Design and development of smart personal floatation


device with location tracking
Rashedul Islam, BUTEX; Hasan Shahariar, Ph.D. Fiber and Polymer Science, North Carolina State University, USA
Dewan Murshed Ahmed, Assistant Professor, BUTEX

Abstract floating material and their proper ergonomic


distribution according to the human body structure.
In this work, we designed and developed a smart
Simultaneously it provides enough buoyancy force to
personal floatation (sPFD) device which is less bulky
keep floating a human body. It will save thousands of
and comfortable in comparison with existing personal
human lives dying every year due to water transport
floatation devices or life jacket. It is able to send the
accidents or any kind of waterway accidents. In
exact location to a specific server build in the vehicle.
addition, it can also be used as a swimming suit for
Generally, PFD has bulk appearance due to the use of
the new learners as well as for the people who works
different foam materials in its structure. Due to bulk
in the river or in the sea.
structure and discomfort to wear, the passengers,
as well as marine corps, are not willing to wear any Acknowledgement
protection devices during their journey or regular
The authors acknowledge to Dysin-Chem Limited,
activities in the waterway.
a renowned textile chemical manufacturer and
So, every year more than thousands of people die distributor who sponsored this research. We also
in the maritime and waterway accidents. Here, we thank full to Textile Today for all support as well as for
reduced the bulkiness by examining the different their great initiatives.

Design development of agro-textiles for cultivation of lateral spread


rooted plants through soilless vertical farming
Md. Abdus Salam1, Dewan Murshed Ahmed2, Farabi Rahmat Ullah3
1
Department of Wet Process Engineering, Faculty of Textile Chemicals Engineering, BUTEX
2
Department of Fabric Engineering, Faculty of Textile Engineering, BUTEX
3
Textile Division, Bangladesh Standards and Testing Institution (BSTI), Bangladesh
Abstract Three agro-textiles beds were prepared with different
textile structures (woven, knit and non-woven) and
The research is aimed to develop a system to cultivate
wheatgrass seeds were sowed on them. It was found
the plants in a soilless agro-textiles bed. Reduction
that with zero soil consumption plants are successfully
of agrochemicals, maximization of crop production
grown on all of the beds. This process shows a
on minimum land are getting prime issues in case of
successful medium to grow plants without soil, also
agriculture nowadays. This paper shows a solution
proved eco-friendly approaches with optimum water
to the matters integrating textile technologies with
and chemicals consumption, besides implementation of
agriculture. Here a system presents agro-textiles based
vertical farming enhances the production several times.
cultivation where plants are grown on textile fabric
basements. Hydrogel, a superabsor-bent chemical was Acknowledgement
introduced within the textile fabric to make root support
The authors are thankful to Prof. Engr. Mashud Ahmed,
to grow plants. Organic fertilizer was used to provide
Honourable Vice-Chancellor, Bangladesh University of
the required nutrients (micro and macronutrients) and
Textiles, Bangladesh for his active guidance in this work.
integrated with the beds.

Dyeing with reactive dye on cotton knit fabric without salt


Md. Habibur Rahmana, DUET; Md. Abdul Hannana, DUET; Ayub Alib, DUET
Abstract with standard sample maintaining the optimum color
fastness to wash, perspiration and rubbing. Fastness
Reactive dye is very popular and mostly used dye for
scale ratings are same at salt using dyeing and
cotton fabric dyeing for having overall good fastness
without salt using whereas only soda ash was used
properties. The main purpose of this work focuses on
consequently increasing its amount.
increasing reactive dye utilization on cotton fabrics
without salt. In the increasing of soda comparing CMC test result shows the color match with the
with standard sample fastness level is truly passed as particular sample of 0.5%-2% shade, some of them
showing excellent fastness rating whereas also passed shows the warn result and in case of shade 2.5% all
in data color test. the cmc value failed to match with the standard.
Hence ultimate target of the study to get some
As a part of this study dyeing with reactive dye (Red
pass value on cmc of specific shed% bring to light
color), the cotton knit fabric was dyed at 0.5%, 1%,
comparing to the sample using salt and soda ash
1.5%,2% & 2.5% shade without salt. Results show that
both which is mentioned in the CMC result table.
all the samples dyed at 0.5%-2.5% shade, matched

TTH Researches have been funded by


TTH Research TTH 2017-18

Energy harvesting from the human body-movement during walking


by integrating piezoelectric PVDF film in the garment
Nipa Khair, BUTEX ;Hasan Shahariar, Ph.D. candidate, Fiber and Polymer Science, North Carolina State University
Abstract much higher than traditional application such as
backpack 40mW[15] laminated cantilever with
Commercialization of smart textiles depends on
16µW[17], 10µW from PZT cantilever[18]. This smart
the ability to replace the bulky batteries because of
sportswear generates such high energy without
their short lifespan. In this project, we developed a
altering the comfort of garments. Moreover, the film
sportswear that harvest electric energy from human
and the coating are washable, durable, bendable
motion during walking. The strategic location to
and stretchable. This energy might be stored by
attach the film was optimized by measuring the
textile-based supercapacitor[19][20][21] in-stead
bending angle, bending frequency and imparted
of silicon based supercapacitor. A textile-based
pressure on to the garment during the movement
supercapacitor for energy storing and this wearable
of our body. Total four flexible piezoelectric
energy harvesting film together might be a solution
polyvinylidene difluoride (PVDF) polymeric film
to mitigate the energy scarcity of smart textile
added to the sportswear, harvesting on avarage
that require constant power source to charge ECG,
112.2mW power which can be stored in textile-bases
chemical sensor, bend sensor etc.
wearable supercapacitor.
Acknowledgment
In this paper, we confirm that the PDVF film harvest
electrical power from shoulder joints, knee and The Author acknowledge the support from Abdullah
elbow bending while walking and the film generates Al Rumon, National Insitute of Textile Engineering and
on average 112.2 mW electrical power that is Research.

Recycling of garments cutting waste and convert into yarn and fabric
Samira Islam, Department of Textile Engineering, Southeast University
Supervisor, Dr. A N M Ahmed Ullah, Associate Professor, Southeast University
Co-supervisor, Md. Nazmul Haque, Lecturer, Southeast University
Abstract count 10, 16 and 18 Ne. The different counts of yarns
were tested and fabric made.
Due to “Fast Fashion” in the Western world, the
textile production and consumption has increased As the yarn itself has color, so the dyeing process
consequently. Fashion is widely considered the was eliminated. This method of recycling has both
second most destructive industry after oil to the environmental and economic benefits such as
environment. The purpose of this research work is to conservation of natural resources, reduction of air,
recapture this textile waste as raw material. water and land pollution, reduction of the landfill
deposits and eliminating the costs of virgin material.
Recycled cotton fibers were extracted from cotton
By using the waste material as secondary raw
fabric cutting scraps by mechanical means and
materials, the garments industry can turn their trash
blended with virgin cotton to produce rotor yarns of
into treasure.

Potato starch-based warp yarn sizing: new ray of


hope for the rural farmers of Bangladesh
Fahmida Faiza Fahmi, Bangladesh University of Textiles (BUTEX)
Shilpi Akter, Head of the Fabric Engineering Dept., BUTEX; Md. Obaydul Hoque, Proprietor, Fashion Bangla

Ineffective sizing process can be a major reason of farmers. This can be one of simplest way of making
lagging woven industry of Bangladesh. Manufacturers surplus potatoes more value added.
are concentrating only on low cost sizing starch most
Potato starch-based sizing material is a technique
of the time. Potato starch a promising sizing material,
which can be an effective solution of surplus of
is unable to get its proper concentration in textile
potato production. It can help the raw potato farmers
industry as because Bangladesh use only imported
who lost their hope of profit. It can save the cost of
potato starch for delicate yarn sizing which is costly.
imported potato-based starch material. Effectiveness
But Bangladesh can easily produce good quality
of potato starch-based sizing material is quite similar
potato starch domestically which can use widely in
with the commercially usable starches. But by using
the textile weaving sector and easily reduce the cost
this method, Bangladesh can make a new ray of
related with potato starch import. As well as by using
hope which will make bridge among the textile &
domestically produced starch, potato can ensure the
agriculture sector of the country.
new ray of hope and happiness of the rural potato

TTH Researches have been funded by


TTH Research TTH 2017-18

Development of e-textile at low cost wirelessly controlled


pulse acquisition system and vibration system for relaxing
Md. Sadman Sakib, Industrial and Production Engineering, Bangladesh University of Textiles
Supervisor, Mustafijur Rahman, Lecturer, Dept. of Dyes and Chemicals Engineering, BUTEX
Co-Supervisor, Md. Asif Ahmed, Lecturer, Dept. of EEE, North Western University

Abstract vibration in android app. This system is powered by


battery, rechargeable and the system can be run for
Pulse determining devices plays an important role of
about 16 hours with continuous data acquisition.
measuring the current heart rate and can give a very
well prediction about sudden heart problems. People The main aim of this research is designing and
mostly get tired at the end of the day and any middle building a low cost, wireless heart rate acquisition
of the day. If the pulse devices can be fabricated in system has been fulfilled. As the system is wireless
jacket or with clothing in an inexpensive way then the and battery powered, noise interference is reduced
system can automatically read the pulse and analyze and subject safety is acquired. This system is simple
the data with feedback about health condition. and effective for continuous pulse acquisition.
The cost of the system is USD 11.625, which makes
So, this research is about developing a low cost,
this system highly inexpensive and ideal for under
wireless e-textile with heart rate monitoring facility
developed and developing countries. This system can
and body massaging facility through vibration for
be used in Android phone or can be monitored by
relaxing. Arduino Nano is used with Bluetooth module
any laptop.
by that pulse can be monitored and controlled

Generation of Biogas from Cotton Spinning Waste of Bangladesh


Md Mahabub Alam, Department of textile Engineering, Southeast University
Dr. Arun Kanti Guha, Associate Professor, Southeast University
Rakibul Hasan, Assistant Merchandiser, Yunus Co. BD Ltd.

Abstract vibration in android app. This system is powered by


battery, rechargeable and the system can be run for
Pulse determining devices plays an important role of
about 16 hours with continuous data acquisition.
measuring the current heart rate and can give a very
well prediction about sudden heart problems. People The main aim of this research is designing and
mostly get tired at the end of the day and any middle building a low cost, wireless heart rate acquisition
of the day. If the pulse devices can be fabricated in system has been fulfilled. As the system is wireless
jacket or with clothing in an inexpensive way then the and battery powered, noise interference is reduced
system can automatically read the pulse and analyze and subject safety is acquired. This system is simple
the data with feedback about health condition. and effective for continuous pulse acquisition.
The cost of the system is USD 11.625, which makes
So, this research is about developing a low cost,
this system highly inexpensive and ideal for under
wireless e-textile with heart rate monitoring facility
developed and developing countries. This system can
and body massaging facility through vibration for
be used in Android phone or can be monitored by
relaxing. Arduino Nano is used with Bluetooth module
any laptop.
by that pulse can be monitored and controlled

Scope of profit maximization in knit dyeing sector by using


compact yarn in lieu of conventional bio-polishing process
Mohammad Billal Hossain, DUET; Md Salim Akhtar khan, Viyella Tex Ltd; Md Ayub Ali, DUET
Abstract 576413kg extra production can be achieved by using
this approach maintaining same quality in the finish
This paper represents the scope of profit
fabric. That’s results total 263404 USD savings.
maximization in knit composite industry by using the
compact yarn instead of conventional combed yarn. Though it is very challenging as it’s possible if all
As pilot experiment 3250000 kg cotton fabric was characteristics give desirable results. In this study
studied for one year. The result shows that use of we saw the fabric made from compact yarn gives
compact yarn nullify the use of bio-polishing process the same appearance and handle properties as like
which is usually done for conventional yarn. Around as bio-polished fabric. Without financial, ecological
52000 3 water, 1625-ton steam, 97.5 Mwh electricity, aspects this approach can also reduce the chemical
41600 kg enzyme, 31200 kg others chemical and consumption which makes the finished good more
58500kg process loss fabric can be saved and biological.

TTH Researches have been funded by


Textile Talent Hunt Flashback 2017-18

Campus Seminar at MBSTU

Campus Seminar at NITER Textile Talent Hunt 6th Season Grand Launching Ceremony at Bangladesh University of Textiles

Campus Seminar at Southeast University

Textile Talent Hunt 6th Season Participants Workshop at House of Textile Today Thanks to Dysin for their patronization and
scholarships offered for research projects

TTH 6th Season Written Exam held at Institution of TTH 6th Season Written Exam held at Khulna TTH 2017-18 written exam day was co-organized with
Diploma Engineers, Bangladesh University of Engineering & Technology first ever Young Leaders Summit called TYLS
Textile Talent Hunt Flashback 2015

Textile Talent Hunt 5th Season Best 50 Grooming Session at Bangladesh University of Textiles
Textile Talent Hunt Flashback
2013, 2012, 2010, 2009

Condolence Message
Textile Today is expressing its deepest condolences on the loss of the top three textile
talents-Md. Towhidul Islam, Md. Hafizur Rahman, Md. Shahin Mia-who were within the
best 50 of Textile Talent Hunt 2017-18. They were students of the Department of Textile
Engineering Khulna at University of Engineering and Technology (KUET), killed by a
major gas explosion on 25 March 2018 at Bhaluka, Mymensingh.

Late Md. Towhidul Islam Late Md. Shahin Mia Late Md. Hafizur Rahman
Khulna University of Engineering & Khulna University of Engineering & Khulna University of Engineering &
Technology Technology Technology

114 Bangladesh Textile Today | Volume 12, Issue 07


July 2019
A Textile Today Initiative l Published with Volume 12, Issue 07 l Pages 115 to 126

The advantages of using reactive inks in


Digital Textile Printing
Researchers unlock scopes for
EFI Reggiani at ITMA 2019 green goods with 3D printed
wood
May 2019
Editorial

The advantages of using reactive


inks in digital textile printing
Jos Notermans, Manager, Digital Textiles, SPGPrints

As a digital textile printer, the


quality of the print you produce
is extremely importance to your
customers. In order to benefit from
the high printing quality of digital
textile printing machines, you need
a type of ink that can deliver you
that desired level of quality.
Reactive inks are a commonly used
type of ink in the conventional
textile printing industry. As a
digital textile printer, of course,
you would like to benefit from the
advantages of reactive inks too.
Are reactive inks suitable for
Figure: Digital Reactive printing on home textiles.
digital textile printing and how
do you choose which printing ink On top of that, reactive inks
is most suitable for your printing
process? Here I will explain what
reactive inks are and what the
 are very suitable for printing on
natural fibers like cotton, which
is the most used type of fabric
advantages of this type of ink are The main difference in the textile printing industry.
for digital textile printers. between reactive inks For digital textile printers, it is
What are reactive inks? for digital and reactive therefore highly necessary to have
a type of ink available that enables
Reactive inks are very flexible in printing paste for them to create high-quality prints
their usage and enable you to print
on natural fibers of which cotton
conventional printing with high wash fastnesses. Digital

is the most important one. On top lies in the way the reactive inks provide them with
that opportunity.
of that, reactive inks can also be chemicals that need to
used when printing on silk, wool or The main difference between
viscose.
bind the color to the reactive inks for digital and

Reactive inks derive their name


fabric are applied to reactive printing paste for

from the fact that the dye the fabric. conventional printing lies in the
way the chemicals that need to
reacts with the chemicals in the
bind the color to the fabric are
printing paste in conventional
applied to the fabric.
printing. When the textiles are that textiles can be washed often
being steamed, this chemical without losing its color. In conventional printing, those
reaction makes sure that the color chemicals are part of the printing
Why are reactive inks suitable for
molecules are bonded to the fiber. paste where also the color is
digital textile printing?
in. But as these chemicals are
Besides its flexible usage, there
Especially among digital textile a rather thick substance with
are two important advantages
printers, reactive inks are very large molecules, they cannot be
of using reactive inks. The first
popular. It was the first type of sprayed with an inkjet nozzle
one is the high-quality of the
ink that was developed for digital that is needed to achieve enough
colors produced by reactive inks
textile printing purposes. This type resolution and detail. So the
especially when printing on cotton
of ink is very suitable for digital chemicals are applied in a separate
or viscose. And the second one is
textile printing since its molecules process before printing, called
the high wash fastness.
are very small which makes it pretreating.
Especially for top-level fashion easier for the droplets of ink to go
The substance that is used during
brands, high wash fastness is through the nozzles of the inkjet.
the pretreatment consists of all
really important since this means

Bangladesh Textile Today | Volume 12, Issue 07 117


Editorial ITMA Review

the chemicals needed to later bind that requires really high quality inks here.
the color molecules to the fabric. and vibrant colors but will not
Challenges of reactive ink in
The pretreatment is mostly done be washed very often (like scarfs
digital textile printing
by padding the fabric through a or ties), then acid inks are more
chemical bath in front of a stenter Although reactive inks provide
digital textile printers with many


(to dry the fabric). Some users
prefer screen coating for it. advantages, there has been one
thing digital printers have been
The chemicals stay then really on
the top of the fabric, so all the Although reactive inks struggling with when using
reactive inks. That challenge is
colors will stay there too. This is provide digital textile creating the ultimate deep black.
for instance attractive for printing
printers with many When digital textile printing was
very bright neckties, where
color brilliance is important and advantages, there introduced, its black looked more
like anthracite grey. The goal has
penetration not at all. has been one thing always been to develop a blacker
When to use reactive inks and digital printers have kind of black.
when to use other inks?
been struggling with VS ink, or Vynl Sufon ink, is a type
If it is a 100% cotton or viscose, when using reactive of ink that produces powerful
then reactive is the preferred colors but is more difficult to
solution. In conventional printing inks. That challenge is maintain stability in the washing
often pigments are used, mainly creating the ultimate and steaming process. If you don’t
because of price, with the trade- deep black. When have enough control over your
off of less vibrant colors. I will steaming process, the black VS ink
make a special blog on digital digital textile printing can turn out brown or even pink.
pigments later, but the short was introduced, its MCT ink, or MonoChlor- Triazine
version is that there is no reliable black looked more ink, is far more easy to use than
digital pigment solution available VS but produces a little less Deep
that is also cheaper than reactives. like anthracite grey. Black colors.
If you want to print silk or wool
The goal has always Conclusion
fabrics then you have to take been to develop a The type of ink you use has a
the application of the fabric into blacker kind of black. large influence on the quality of
consideration. Is it a fabric that will
your prints. Therefore, we believe
be washed very often and of which
that you should only use the best
the quality should not decrease
suitable for your application. inks available for your printing
too fast because of this? Then
Want to learn more about all the technique. Because of the large
reactive inks are the best choice
different types of ink available? variety of inks available, it can be
for your application.
Read my article on textile printing difficult to choose which one best
However, if you’re printing fabric fits your production process.

Loepfe presented brand-new yarn clearer generation


Desk Report
Loepfe Brothers Ltd at ITMA Controlling the contamination in unachieved
2019, presented a brand-new yarn yarns is of greatest importance to performance and
clearer – the YarnMaster PRISMA. the spinners. possibilities in
quality control
With multi-sensor measurement The sensor measures electric
during the
design and new functionalities, charge differences, which are
winding process.
this next generation of yarn caused during the winding process
clearers will support spinners all by different raw materials. 100% online
around the world in mastering monitoring of
On the YarnMaster PRISMA, the
daily quality control. quality data produced by the yarn
two dominant sensor technologies
clearers reduces the need for
The unconventional new concept in yarn clearing are integrated into
routine laboratory tests. Effective
addresses all yarn quality one single sensing head.
online quality management is
problems related to material
The fusion of four sensor one of the key success factors for
and the spinning process with a
technologies into one single winding and results in efficiency
universal and multi-dimensional
sensing head – YarnMaster and lower costs.
approach.
PRISMA – guarantees previously

118 Bangladesh Textile Today | Volume 12, Issue 07


THE CHALLENGE OF CHROME FREE
TOTAL ENGRAVING SOLUTION
Chromium sensitizers are used to sensitize rotary emulsions for exposure and as a bonding enhancer for laser
engraving. Because it is a genotoxic carcinogen, chromium (VI) and chromium-dichromate where listed relatively
early on the European Chemical Agency (ECHA) CANDIDATES LIST AS “Substances of Very High Concern: (SHVC)
IN THE Registration, Evaluation, Authorization and Restriction and Chemicals (REACH) regulations.
For this reason, from Sept., 2017, without prior authorization, no more products can be manufactured, which
contain chromium (VI) or requiring this hazardous material for application and processing by a customer.

Chrome free emulsions for PRODUCT BENEFITS


Rotary Screen Printing:
Arcalack ® • Chrome free sensitizing
Rotacoat®
Arcagel® • Ingredients comply with REACH regulation,
ensuring future availability
Chrome free emulsions for
Flat-bed Screen Printing: • Lower workplace risk and less environmental
pollution
Texsol 499 Tex®
Polytex W690® • Longer storage stability of sensitized emulsions
Polytex Gamma®
• Suitable for dip and double squeegee coating
Adhesives for Flat-bed Frame & • Stock coating possible
Rotary End Ring & Retouching:
Arcabond 300 / Arcadur 300® • Good printing resistance
Arcabond R 900 H / Arcadur R 900 H®
Estelan 1799®

Sole Distributor:
WELL-CHEM ENTERPRISE
Division of ZHAN-TEX PVT CO. LTD.
Corporate Office: House-14, Road-13, ALBERT ROSE CHEMICALS
Sector-4, Uttara, Dhaka, Bangladesh. Division of Kissel + Wolf GmbH
Tel: +02-7912353, Cell: +01713013073 +01711606073 In den Ziegelwiesen 6.69168 Wiesloch Germany
E-mail: zhantex@gmail.com Phone + 49 6222 578-0 Fax +49 6222 578-100
www.zhantexbd.com arc@kiwo.de, www.albert-rose-chemicals.eu
EFI Reggiani at ITMA 2019
Desk Report

Electronics For Imaging, Inc. ITMA is designed to give textile “We are very excited about our
showcased the advanced, leading- manufacturers high uptime and ITMA exhibit, especially showed
edge technologies that make EFI™ reliability, high performance the Reggiani BOLT to the general
Reggiani a textile innovator at throughout and unparalleled public for the first time along
ITMA 2019, in Barcelona. printing uniformity and accuracy, with our unmatched portfolio for
in addition to superior printhead advanced, efficient, high-quality
Including the game-changing EFI
life and minimal maintenance digital textile production,” said
Reggiani BOLT single-pass inkjet
needs. EFI Reggiani Vice President and
printer – the first digital textile
General Manager Adele Genoni.
solution capable of high-quality Time-to-market miracles: design
output at record production and sampling solutions The EFI ecosystem of textile
speeds of up to 90 linear metres technologies at ITMA leverages EFI
EFI at ITMA featured one of
(295 linear feet) per minute. Reggiani’s 70+ years as a leader
the industry’s most-advanced
in textile industry innovation with
Leading innovation in digital workflows for design through
digital and conventional processes.
textile production. The newest-version
EFI Optitex software featured in EFI Reggiani products, along
EFI presented one of the most
the EFI exhibit addresses retailers’ with some of the industry’s
important showcases of new
and brands’ urgent need to bring most advanced pre-treatment,
digital textile printing technology
new products to market faster. post-treatment and software
in the industry, emphasizing
innovations, simplify the transition
leading-edge innovations that Greater sustainability in denim
from conventional to digital
made EFI customers successful in production
production to give customers new
the global textile industry.
The EFI Mezzera DENIM system at profit and growth opportunities.
Transformational technology for ITMA – the latest innovation in the
To learn more about EFI’s products
the industry’s digital migration renowned Mezzera line of low-
and services for the textile and
impact indigo dyeing and finishing
The new, 1.8-meter (71-inch) apparel industries, visit www.efi.
solutions – uses patented Nitrogen
wide Reggiani BOLT printer at com.
Indigo technology.

120 Bangladesh Textile Today | Volume 12, Issue 07


Mouvent launched TX802
Textile printer at ITMA 2019
Desk Report

Mouvent, the Swiss startup min at 1200 dpi reached during circulated around the heads within
company is always focused on the live machine demos and the the cluster.
extensive technology delivering real time customization of jobs
The main difference with the new
the future of digital printing having visitors leave with their
TX802 is that it has four clusters,
which is in used pioneer digital personalized print.
or 16 heads, doubling the speed
technology. Now they try to
“It is the reason why we can of the printer to 100 linear mpm.
change the rules of digital printing.
develop a machine that has double Both of the Mouvent printers print
Mouvent claims that their new
the output of the TX801 with a 1.8m wide image on substrates
direct to fabric printing machine
minimal extra floor space required. up to 1.82m wide, and can handle
TX802 will replace conventional
By simply duplicating the clusters, woven, non-woven and knitted
printing at ITMA 2019.
each color is jetted by two printing materials including cotton, silk and
Mouvent has represented first time heads. “Said Ghislain Segard, lycra.
innovative patented CLUSTER Marketing & Sales Manager.
The TX801 costs €300,000, while
Technology and Fuji samba
Reto Simmen, Mouvent’s chief the TX802 comes in at €450,000.
printheads as retained new model
business officer, comments: Mouvent also introduced a new
of machine- the TX802 in the
“. All the ink components are Digital Front End, Mouvent DFE,
world’s largest international textile
integrated in the cluster with the which covers preparation of print
and garment technology exhibition,
electronics layer on top of it. We data and drives the printers.
which takes place in Barcelona,
can control the temperature and
Spain, from 20-26 June 2019. This means the machine has to be
pressure that’s necessary to keep a
very precise to hide the lines that
Mouvent was very high visitors consistent environment.”
we would otherwise hide with the
were specially amazed by high
This temperature control includes next few passes. It gives us very
production speeds of 100m/
a water-filled chiller tube good detail in the image.

Bangladesh Textile Today | Volume 12, Issue 07 121


P r i n t i n g To d a y

Aleph unveiled a range of brand-new


scanning printing systems at ITMA 2019
Desk Report

Innovation and environmental


sustainability in digital textile
printing was central to Aleph’s
showcase at ITMA 2019.
A leading Italian manufacturer of
sublimation and direct-to-fabric
inkjet printers for the textile and
visual communication industries,
Aleph unveiled a range of brand-
new scanning printing systems
aimed at enhancing and integrating
its flagship series, LAFORTE. Figure: Aleph LaForte100 Paper, launched at ITMA 2019.

Designed as a fashion boutique,


“We are excited to be at ITMA 2019 high-volume manufacturing of
the company’s booth hosted the
and highlighted the company’s extremely high-quality printed
latest cutting-edge technologies
evolution over the last four years. textiles.
and a wealth of textile
Not only have we boosted our
applications, including textiles Enabling a print speed from
range of high performing digital
printed with modern and trendy 600 up to 1000 sqm/hour at a
print solutions – which also reflects
patterns and designs, aimed print resolution up to 1200 dpi,
in the theme and size of our booth
to demonstrate how advanced LAFORTE 600 Fabric almost
– but we have also experienced a
digital printing technologies are reaches the same productivity
continuous corporate growth, up
transforming the high-end fashion, as single-pass inkjet presses but
to 50%, following the joint venture
fast fashion, sportswear and featuring scanning technology.
with Italian private equity firm,
athleisure, home textile industries. Aleph’s printer features a
Wise sgr”, comments Alessandro
Three pioneering models from Manes, CEO at Aleph. compact design, which facilitates
LAFORTE series displayed at ITMA its integration into various
LAFORTE series, ranging from
2019: brand-new, top-of-the- line production environments, and a
entry-level to flagship models
LAFORTE 600 Fabric, LAFORTE waterless process that reduces
200 Fabric and recently launched, Debuting worldwide at ITMA the consumption of water and
dye-sublimation entry level printer, 2019, LAFORTE 600 Fabric is energy, resulting in drastically
LAFORTE 100. an industrial inkjet direct-to- lowered production costs and
textile printer designed to deliver environmental impact.

Certificate on Transforming Human Capital

Business Communication
to unlock enormous Career opportunities

COURSES UNDER THIS SOFT SKILL DEVELOPMENT CERTIFICATE


Techniques of Effective Communication

Data Processing and Representation Using Excel & other Software

Business English

Presentation, Public Speaking & Conducting Business Meeting

Negotiation Skill

Contact: 01734 211085, Visit- https://training.textiletoday.com.bd


Mimaki Hybrid Printer
Demonstrated at ITMA 2019
Desk Report

Mimaki Engineering, a leading 1800B MkII – in dye-sublimation we aim to provide the technology
manufacturer of inkjet printers configuration. to enable our customers to take
and cutting systems, showcased full advantage of it and grow
Combining Mimaki’s Japanese
its broad portfolio of cutting-edge profitably,” Danna Drion also
expertise in electronics with La
digital print technologies at ITMA added.
Meccanica’s know-how in building
2019 (20-26 June 2019, Fira de
solid and robust belt printer Along with a brand-new hybrid
Barcelona, Spain).
bodies with ‘made-in-Italy’ design. digital textile printer from the
Which include the first global TX300P series.
The Tiger-1800B MkII – the
showing of a brand-new hybrid
latest model of Tiger-1800B The new printer is an evolution of
digital textile printer, uniquely
Series – enables users to produce the Mimaki TX300P-1800, with
featuring both direct-to-textile and
extremely high-quality products the added capability of printing
direct-to-transfer print capabilities.
(up to 1200 x 1200 dpi resolution) direct-to-transfer. Crucially, print
As the future of textile printing at up to 385m2/h print speed, service providers will benefit from
and for further production without the need to compromise enhanced versatility in terms of
benefits, Mimaki also gave a sneak on production and throughput. fabrics, applications and targeted
preview of its new and upcoming markets.
The Tiger-1800B MkII features a
TA Job Controller software,
number of pioneering Mimaki core This affords smaller print service
specifically designed for textile
technologies, including MAPS providers with an opportunity
production environments.
(Mimaki Advanced Pass System) to provide a full range of textile
For use on Mimaki’s successful, and NRS (Nozzle Recovery printing applications with just one
EDP-awarded Tiger Pro Series and System). system. Aligned with Mimaki’s
Rimslow TR Series – and all Mimaki Total Solution Provider approach,
“As a pioneer in textile printing,
textile printers –, TA Job Controller the printer is compatible with
this industry has always been in
enables users to connect one-on- Mimaki’s full range of pre-treating,
our company’s DNA and we were
one to the RIP and other devices, steaming and washing equipment.
excited to show our extensive
for an automated workflow from
textile portfolio at ITMA 2019,” “The textile market is still relatively
design to pre-print, print and post
comments Danna Drion, Marketing early-on in the adoption of digital
print processes.
Manager EMEA, Mimaki Europe printers, with most textiles being
Mimaki’s flagship industrial digital printed in the conventional
“The potential of digital printing
textile printer, the Mimaki Tiger- way and a lot of large players
in textiles is clearly evident, and

124 Bangladesh Textile Today | Volume 12, Issue 07


Digital Printing ITMA Review

and an unprecedented price-


quality ratio. Equipped with
Mimaki’s core technologies,
the printer achieves high
productivity and high-quality
print with vibrant colours and
vivid imagery and is suitable
for interior fabrics, sports and
fashion apparel and soft signage.
• Mimaki UCJV300-160: A roll-
to-roll UV LED inkjet integrated
printer/cutter, featuring a
white ink capability. A versatile
Figure 1: The new printer, which is an evolution of the Mimaki TX300P-1800, was on printing system, the UCJV300-
display at ITMA 2019.
160 uniquely enables four-layer
dominating the market. With this preventing print heads from printing for transformative
new hybrid printer, Mimaki has touching substrates. backlit applications, and
provided an affordable solution five-layer printing, allowing
“The features of this new hybrid different designs to be viewed
that lowers the barriers to entry
printer will enable textile and on both sides of a substrate
for smaller print providers,” says
garment manufacturers to simultaneously. Visitors at ITMA
Ronald van den Broek, General
achieve unparalleled flexibility 2019 will see the UCJV300-160
Manager Sales EMEA.
and enhanced application printing wallpapers live.
Interchangeable platens enable opportunities for increased
the hybrid nature of the printer. business growth. With this This array of technological
When printing direct-to-textile, product, Mimaki is effectively breakthroughs represents only one
excess ink that penetrates through democratizing accessibility to side of Mimaki’s commitment to
the fabric is drained by a platen textile printing, and with solutions the textile industry.
with an ink-receiving ditch. This like this in the market, we expect At ITMA 2019, the company also
can quickly be swapped out for to see improved growth of digital demonstrated its cooperation
a vacuum platen, suitable for printing in textiles,” van den Broek with world-renowned designers
printing onto heat transfer paper. concludes. who are driving innovation with
The printer can also be Mimaki also used ITMA 2019 cutting-edge and inspirational
configured with three different to showcase its wide range of printed textile applications.
ink combinations, comprising flagship solutions addressing As part of this approach,
textile pigment/direct sublimation different textile market segments. Dutch retail fashion designer,
or textile pigment/sublimation These include: Tessa Koops, used the show
transfer or direct sublimation/ to demonstrate the power of
• Mimaki TS55-1800: A dye-
sublimation transfer. This means Mimaki digital print technology
sublimation business-enhancing
more versatility and more for increased creativity,
printer, the TS55-1800 addresses
possibilities, making it an ideal personalisation and profitability
the entry and mid-level markets
entry model. within the fashion industry.
offering continuous operation
Reliable productivity is assured
with Mimaki Core Technology
including a Nozzle Check Unit
and Nozzle Recovery System.
This enables the printer to
automatically clean print heads
when nozzles malfunction, and
when nozzles are not repairable,
switch any missing or damaged
nozzles with working nozzles
without stopping production and
without affecting final print quality.
An adjustable head gap also
means the distance from the print
Figure 2: Tiger-1800B MkII Sublimation Transfer Model.
head to substrate can be changed

Bangladesh Textile Today | Volume 12, Issue 07 125


3D Printing ITMA Review

Researchers unlock scopes for green


goods with 3D printed wood
Desk Report

Researchers of Chalmers Universi- the process. Being


ty of Technology in Sweden have able to manage the
succeeded in 3D printing with orientation and shape
wood-based inks. The wood-based implies that they can
inks appearance seems to be a catch those valuable
higher priority than the wood- properties of natural
based content materials. This wood.
groundbreaking research would
“This is a break-
revolutionize the manufacturing of
through in manufac-
green products in the future.
turing technology.
According to the reports, the Figure: The process involved digitizing of the genet- It allows us to move
ic code of natural wood, then using that code to a 3D
study has developed the meth- printer. Courtesy: Yen Strandqvist/ Chalmers University of beyond the limits
od to mimic the identical cellular Technology of nature, to create
structure of wood. The countless ities such as toughness, torsional newly sustainable,
opportunities in the creation of strength, and porosity. green products. It means that
green products can be derived those products which today are
from trees, including clothes, The process relies on previous- already forest-based can be now
furniture, packaging personal care ly wood based inks which have 3D printed, in a much shorter time,
products and more. been developed by the team of said Paul Gotenhalm, the research-
researchers. This was created by ers of the Chalmers University of
The study highlights that the archi- converting wood pulp into a print- Technology.
tecture or ultrastructure of wood able nanocellulose gel.
cells is destroyed during processes “Also the metals and plastics
that involve the conversion of wood Previously, they had just succeed- currently used in 3D printing can
products. For instance, the process ed in a sort of ink that could be 3D be replaced with a new able and
of paper, textile, and card; hamper printed. Now they have created a sustainable alternative.”
the structure of wood cells. 3D printing platform which mimics
wood biogenesis for the assembly He said that if we could start print-
However, with the help of the new of wood bio- polymers which pro- ing packaging locally, it would be
technology, wood can be pro- duce solid material with structure. an alternative to today’s industries,
cessed in the shape of the final with heavy reliance on plastics and
product by means of 3D printing It implies that now, the arrange- CO2 generation transport. Packag-
or through genetic codes. This ment of nanucllulose fibrils can ing could be designed and manu-
gives the material distinctive qual- be precisely controlled during factured to order without any waste.

Planet textiles summit provides a blueprint for denim change


Desk Report
At ITMA 2019, Barcelona the global Hong Kong, panelists include: The delegates at Planet Textiles
denim leaders, brands, retailers Sanjeev Bahl, CEO and founder, will hear about some of the
and alike will gather at the Planet of the Vietnam denim mill Saitex, key changes to how jeans are
Textiles Summit on sustainability Alberto Candiani, CEO of Italian produced along with some of the
on June 22 to discuss and find the jeans maker Candiani Denim predicted changes to how denim
key solutions. Mills, Miguel Sanchez, with 30 will be made – and sourced – in
years in the denim industry, and future.
The key point of discussions
owner of Gavilan, along with Mike
will be how should the denim A proposal to develop a ‘blueprint’
Kininmonth, denim specialist at
manufacturing industry make jeans for real change that buyers’
cellulosic fiber producer Lenzing,
by 2025? And what breakthroughs retailers and brands can use as a
which is supporting this session.
in technology and thinking are sourcing guide will be outlined.
needed to make this happen? As one of the world’s most popular
According to Planet Textiles
fabrics, denim has a big impact
Moderated by Andrew Olah, the panelists, if the industry really is to
and it’s become a main point
founder of the Kingpins denim clean up its act before 2025 and
for environmental change in the
exhibition that takes place in certainly within the next decade.
textile industry as a whole.
New York, Amsterdam and

126 Bangladesh Textile Today | Volume 12, Issue 07


Automation ITMA Review

Datatex AG offers software solution for


Bangladesh textile and garment industry
Ronen Hagin, Vice President and Co-founder, Datatex
Datatex AG is the world’s leading customers working across efficiency, optimizes the value of the
supplier of IT software solutions the full spectrum of industry produced fabric and reports timely
to the global textile and apparel segments: textile manufacture, information on faults in production.
industry since 1987. With more home fashions, technical fabrics,
Software solution in Bangladesh
than 400 implementations across accessories, non-woven, rolled
textile and garment industry
42 countries and 5 continents, goods and floor coverings.
Datatex has made a positive In the Bangladesh textile and
Its solution caters both vertically
impact in the global textile and garment industry, it is not
integrated companies and those
apparel industry. accustomed with using software
carrying out just one or two
solutions. Top management failure
After years of intensive activity fully stages of the process from fiber to
as well as selecting the wrong
dedicated to the textile and apparel finished product. From enterprise
system are the main reasons behind
industry, Datatex has become the resource planning to application
this. It is not because they are not
only vertical ERP solution company of scientific products, Datatex has
used to using software solutions.
that can provide: solutions for all.
Apparel manufacturers always
• Solution based on the latest The key products include:
have second thoughts on
web-based technology, already
CAMS- Computer Aided implementing software systems.
running on the cloud
Manufacturing System Buzzing with talks like ‘our
• Annual new versions and system employees/workers are illiterate to
CAMS is originally designed for
releases providing technology use this software system’.
the textile and apparel industry.
and functionality upgrades
The system has been proven in all The textile and apparel
• Fully manned help desk facilities areas of the textile supply chain manufacturers must understand
in many languages and is now being implemented that the same employees are
also in other industries. CAMS running the whole factory and
• 
Competence networks in 5
is tailored to each customer determining the owners’ revenue
continents providing local support
and each work station within output using sophisticated
• Access to the world's largest customer; a flexible tool allows to machinery. On the contrary,
and best trained group of textile design each function as screen as thinking that the employees
and apparel ERP consultants required for optimal man-machine cannot use a system- that will
• Access to the world's largest communication. Customization is a move the factory forward- is
group of textile and apparel programming effort but an “on the completely a wrong approach.
solution users spot” set up activity.
System inspection, for example,
Datatex products NOW ERP it will do everything on its own,
automatically. The more illiterate
Datatex specialized software NOW, is the best solution for the
the employees are, the more
solutions are designed for garments industry, brands, private
necessary for them to use a
label, vertical
system to guide them.
from fiber to yarn
market or cut and This mindset – my employees
sew only. are not educated enough to use
software – of the owners is not
CATS- Computer
unique for Bangladesh. Developed
Aided textile
countries like Germany, the US,
Specification
and other European countries have
CATS is the the same challenges.
Datatex solution
You don’t need to be a genius
to minimize
to operate software automation
inspection costs,
system. If you can operate a machine,
while enhancing
it is that much easier to use a system.
the production
Having ‘confidence’ between the
Figure: (From left) Ruhul Mahajan, Head-Sales and Marketing, value. It improves
Datatex India; Ronen Hagin, Vice President and Co-founder, Data- employees, the management, and the
inspection on
tex; Dinesh Singh Banshiwal, Assistant Vice President, Datatex system itself is the key.
India; Bhaskar Ranjan, Managing Director, The Analyst Ltd. productivity and

128 Bangladesh Textile Today | Volume 12, Issue 07


ITMA Review

Aeoon Technologies presents


garment printing solution at
ITMA 2019
Desk Report

Figure: Aeoon Technologies introduced new digital garment


printing of their KYO Link Series at ITMA 2019.

Aeoon Technologies introduced new digital garment


printing of their KYO Link Series at ITMA 2019.
With cycle speeds up to 33 dozen’s per hour, it was
designed to high volume industrial production with high
print quality. It combines the speed and production
costs that closely much traditional screen printing, with
the numerous advantages of digital printing.
Each machine has a stand pallet ranging from 25x35
cm up to 100x200cm, but custom sizes are available.
The durable full metal body that can withstand
mechanical stress caused by industrial use.
The ability to mount new print heads make the
Aeoons one of the fastest DTG printers available.
All printheads have 600 dpi native resolution up
to 2400 dpi with 12 industrial printheads accede. It
offers a complete package of automated RIP image
processing and fully automated order management.
It can also be integrated into the existing enterprise
resource planning system.
Aeoon technologies printers offer these following
pretreatment solutions that can live up to a high
speed of printers:
• Beamer system for high precision positioning
• Simplified workflow process
• Visualization of each printing
• Scanner for each printing
• Degassing system
• Automatic cleaning and capping section
The printer also provides modular system
configurations that can fulfill the demand of
every customer. Aeoon uses the highest quality
components in the construction of KYO series
printers for consistent durability and endurance.
According to the company, Aeoon Technologies had
been providing new innovative direct to garment and
screen printing since it was founded in 2011. It was
famous for awesome T-shirt printing. First Aeoon Kyo
series started to produce up to 800 T-shirts per hour
in stunning high resolution with native 600dpi. So
the company has a vas significance in the revolution
of direct to garment printing.
Welcome on Board!
New Textile Today Corporate Members
Textile Today congratulates and wlecomes it's newly joined Corporate Members. Corporate Members
get Textile Today services in privileged scheme. All key services Textile Today Magazine, Website,
Textile Today Training, Textile Today Events, Textile Today Jobs and Textile Today Classifieds
everything have been brought in to one package under the Corporate Membership schemes.
More details: https://www.textiletoday.com.bd/corporate-members

AUKO-TEX GROUP – Premium Corporate Member


AUKO-TEX GROUP: A Knit Textile and Garment
manufacturer, established on 2002. Economic
Sustainability (Profit), Environmental Sustainability
(Planet) & Social Sustainability (People) are the three
pillars that AUKO-TEX stands on. With a turnover of
approx. US $45 million a year, 4020 skill work force is the behind of all success.

Production capacity: Knitting Capacity is 390 tons, Dyeing & Finishing 416 tons, Garments
1.56 million per month.

The Range of Knit Fabric: Single Jersey; Cotton/TC/CVC/PC; Interlock & Plait; Cotton &
Spandex Blended Fabrics with different proportion; 100% Polyester/Viscose/Modal S/J;
Engr. Abdus Sobhan, Varieties of Pique/Lacoste; Light and Heavy Jersey; Plain, Spandex & Dropped Needle Rib;
Managing Director of Flat Back Rib & Plaited Fabrics; Terry & Loop Back Fleece; Waffle Fabric along with all
AUKO-TEX GROUP. types of Yarn Dyed Stripe/Fancy Design fabrics.

The Range of Garments: T-Shirts, Polo-Shirts, Tank Top, Sweat Shirts, Hoodies, Shorts,
Leggings, Fancy Designed (For Men, Ladies and Kids)

Major Customers: Jack & Jones, Only, Selected, Name It, Celio, Tesco, Produkt, Mak & Max, United Colors of Bentton,
IOC, Craghoppers, Tendam, U.S Polo ASSN, Peek & Cloppenburg, Jako

Major Compliance Certifications: ACCORD for Building & Electrical Safety, BSCI, WRAP, OEKOTEX 100 for Dyeing &
Printing, SEDEX, C-TPAT, OHSAS 18001:2007 – for Occupational Health & Safety.

Rewards & Recognition: President award for industrial development- 2 times, International Quality Crown Award in
London 2014,Social and Environmental Excellence Award-2014,European award for Best Practice-2016,RMG Times Best
Practice Award-2019 .

APS Group - Corporate Member


APS Group: Established in 1999, APS Group is a fast growing
readymade garment and knit composite industry. With a turnover
of approx. US $75 million a year and a dedicated skilled force of
around 6000 people under a dynamic and smart management
provides an excellent corporate environment.
Production capacity: Knitting capacity 1050 tons, Dyeing and
finishing 900 tons and Garments 3 million pieces per month.
The Range of Knit Fabric: Single Jersey Cotton, Pique/Double Pique, Lacoste/
Double Lacoste, Interlock, Terry Fleece, Stripe, Regular Stripe, Auto Stripe,
Chequered design etc.
MD SHAMIM REZA
Variety of the products: Polo Shirt, Kids Wear, Men’s and Ladies T-shirt, Tank top;
Managing Director
Leggings, Sweat Shirt, Basic/ Fancy Shirt, Children Dress, Children T-shirt, Men’s &
Aps Group
Ladies’ Hoody etc.
Major customers: KIABI, H&M, Lindex, Group Beaumanoir,Group Zannier, Pepco, Auchan, Okaidi, Monoprix.
Major compliance certifications: BSCI, OEKO-TEX, the Walt Disney Certification, Organic Certificate and GOTS
Certificate.
Environment and economic sustainability: Developed and adopted dyeing methodology with low-water
consumption (average water consumption 27 ltr/Kg), recycling condensed steam, reuse of dyeing water for
toilet flushing, Rain water harvesting, Energy Optimization, use of servo motors/ inverter driven machine.
Texanlab
Textile & Analytical Laboratory

Texanlab is a clear market leader since 1984, bringing reliable


testing at your doorstep.

With the Grand Opening of Texanlab laboratory at Dhaka, Bangladesh,


it offers an impressive catalog of testing facilities for textiles, dyes & auxiliaries,
leather & footwear, toys, food and water where tests can be conducted to all major
international standards to meet your textile and RSL-testing needs. Our testing
facilities cover areas such as Organic Textiles (as per GOTS® standards), ZDHC MRSL
Level 1 accepted testing, CPSIA, and Restricted Substances List, providing our
customers with fast and cost-effective test results.

Committed to Sustainability www.DyStar.com


, DyStar and econfidence are registered trademarks of DyStar Colours Distribution GmbH
GOTS is a registered trademark of Global Standard gGmbH, Augustenstrasse 84 A, 70178 Stuttgart, DE
Copyright of the material in this advertisement is owned by, or licensed to, DyStar Singapore Pte Ltd.
F I R E C O N T R O L
United States of America

FULL PROTECTION FLOW CHART

RING FRAME

ROVING FRAME

Typical
Gamewell-FCI
FIRE ALARM SYSTEM
United States of America S3 SeriesTM Installation
Optional Digital
Communicator

Graphic Workstation
Italy
Notification Appliance
RS485 Bus

Circuit

Optional
O t
ti
SLC Loop
2nd Loop

Remote Manual Ph
P H / St
Horn/Strobe
hot
oto
oto
Photo
Annunciator Pullstation Detector

LED Sw
wittch
Switch The
erma
ma
mal
Thermal Dual
Du
D al S
Stt b
Strobe
Control Detector Input/Output
Module

LED Disp
Di s lay
Display e/C
/Carbo
bo
on
Fire/Carbon Mult
Mu
M ltti Cr
C itt
Multi-Criteria
H
Horn
rn//S
/Str
tr
Horn/Strobe
Driver Monoxide Detector
Detector

Remo
mote
Remotete Inte
In tell
llig
ig
gen
entt
Intelligent Relay P
Powe
we
er
Power
Annunciator Duct Detector Module Booster

Style 7 for Unsurpassed Survivability Polyurethane Belts

Austria

Italy

Aprons & Cots

Vous aimerez peut-être aussi