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Comment compliance is
required prior to HV test.
METHOD STATEMENT FOR HV TEST of
GIS Equipment
PAGE: 2/ 5
Doc. No: PP13-15-Y-ENL-GAM-002-R2 Date: 28.10.2017
Contents
1: INTRODUCTION ................................................................................................................................................... 3
2: SCOPE .................................................................................................................................................................. 3
3: REFERENCES ........................................................................................................................................................ 3
4: DEFINITIONS AND ABBREVIATIONS .................................................................................................................... 3
5: AUTHORITIES AND RESPONSIBILITIES ................................................................................................................. 3
6: NECESSARY TOOLS .............................................................................................................................................. 4
7: SAFETY ................................................................................................................................................................. 4
8: MECHANICAL CHECKS AND VISUAL INSPECTION ................................................................................................ 5
9: TEST PROCEDURE ................................................................................................................................................ 5
10: ATTACHMENTS .................................................................................................................................................. 5
1. Clause 2.0
As understood, 380kV by Siemens and 132kV by ALF. Re-confirm.
2. Re-confirm if the ITPs are submitted for the EHV/HV Test
3. Kindly submit LOTO plan and execution
4. Site notice to be provided 2 days before start of HV test
5. Emergency plan to be included in permit and services to be notified daily of the test and completion of
test.
6. Is there a switching plan for each test point? If not, there should be one to ensure smooth operation.
7. Step by step preparation of HV test.
8. Pre-requisites prior to test.
9. If this procedure is for 132kV as well, include 132kV injection points and plan.
10. Radio communication will be required and maintained.
11. Detailed Schedule of test MUST be provided for vendor TA to be made available.
12. Ensure safety precautions are relevant to the task rather than generic.
13. Reference of standards is not relevant to Equipment HV test but Cable test. Amend.
METHOD STATEMENT FOR HV TEST of
GIS Equipment
PAGE: 3/ 5
Doc. No: PP13-15-Y-ENL-GAM-002-R2 Date: 28.10.2017
1. INTRODUCTION
The purpose of this method statement is to provide the details on High Voltage Testing
method on BP9040 GIS.
2 . S CO PE
This method statement applies to 380kV GIS and 132kV GIS. The testing will be done by
external party- SIEMENS using their test equipment.
3 . RE FE RE NCE S
- lEC 62067
4 . DE FI NI T I O NS A ND AB B RE VI A T I O NS
4.1 COMPANY: Saudi Electricity Company (SEC) / Worley Parsons (WP)
4.2 Contractor: GAMA
4.3 QA/QC: Quality Control Department.
4.4 HSE: Health Safety Environment
4.5 GIS: Gas Insulated Substation
5 . AU T H O RI T I E S AN D R E S PO NS I B I L I T I E S Format text
Roles and responsibilities of personnel is written here below who shall perform their duties to ensure
effectiveness of pre-commissioning and test activity and meet the necessary safety measure and quality
output of the work.
5.1 Pre-commissioning manager/ GIS construction site manager shall be responsible for the overall
implementation of the Safety & Quality plan and ensure efficient execution of works in
accordance with Project specifications.
5.2 The GIS construction site manager shall be responsible to give correct instructions to supervisor
for implementing the Project QA/QC and HSE plan.
METHOD STATEMENT FOR HV TEST of
GIS Equipment
PAGE: 4/ 5
Doc. No: PP13-15-Y-ENL-GAM-002-R2 Date: 28.10.2017
5.3 Subcontractor (Al Fanar) Pre-commissioning Site engineer/Supervisor shall monitor the
execution of all works and inspection.
5.4 HSE Officer conducts surveillance and inspection relating to health, safety and environmental of pre-
commissioning. He shall carry out regular inspection to ensure compliance to HSE requirement of pre-
commissioning activity whether work is being carried out according to the specified given instructions
and ensure that those personnel are wearing the necessary protective equipment (PPE) and
isolation/barricading of the activity area for safety of personnel. Perform, in co-operation with the Site
Supervisors and Foremen regular Tool Box meetings. Report any adverse condition to health and
safety.
6 . NE CE S S A RY T O O L S
The following items are not limited only as mentioned below, quantity and quality of required tools will
increase before starting activities:
7 . S A FE T Y
7.1.1. Applicable work permits shall be submitted by CONTRACTOR to COMPANY (HSE) for execution
of the works.
7.1.2. Approved work permit must be obtained prior to start of the procedure.
7.1.3. Necessary barricades and/or spotters must be arranged prior to start of the test, especially for
HV test.
7.1.4. All site Lockout/Tag out procedures must be strictly followed as per COMPANY LOTO
procedure NO: PP13-00-Y-RNS-WP-025-R0 or the later revision.
7.2.5. Temporary safety signs shall be provided at all work areas, storage areas and access/exit
routes, etc. wherever applicable.
7.2.6. AII scaffolding shall be inspected, approved and tagged before its use.
7.2.7. Sufficient illumination of the work areas, storage areas and access/exit routes shall be
provided while working at night.
7.2.8. AII activities to be immediately suspended in case of an emergency.
7.2.9. Housekeeping shall be done as and when required especially in the working areas.
7.2.10. The 380kV GIS shall be evacuated during the HV test in 380kV GIS and no works shall be
allowed inside the building as well as in the GIB area. Including transformers.
7.2.11. The 380kV GIS shall be evacuated during the HV test in 132kV GIS and no works shall be
allowed inside the building.
7.2.12. The areas highlighted in the Attachment 10.5 must be evacuated and isolated.
9 . T E S T PRO CE D URE
The test procedure is in accordance with the Attachment 10.1.
1 0 . AT T A CH ME N T S
Attachment 10.1 PP13-00-AC-EN-HHI-004-R0(1) Vendor (HHI) HV Test procedure for 380kV GIS -
Approved
Attachment 10.2 PP13-00-AC-EN-HHI-003-R0(1) Vendor (HHI) HV Test procedure for 132kV GIS –
Approved
Attachment 10.3 Job Safety Practice
Attachment 10.4 Test Injection Point
PROJECT TITLE : SEC PP13 &PP14 Combined Cycle Power Plant
DOCUMENT NUMBER : PP13-00-AC-EN-HHI-004
VENDOR - HHI
PC NUMBER - 4400003864
EHVPD Comments:
1. Test procedure for 132 kV & 380 kV- GIS- Reviewed: No Comments.
2. Normally the T&C contactor is doing all the test activities as per SCAl as he follows
the approved master Schedule.
Leakage test will be done after filling the test object to rated gas pressure with SF6
gas and partial wrapping the test object with vinyl, it is checked whether there is any
leak in the envelopment using the gas detector. "The checking time shall be at least basharat. Digitally signed by basharat.
shaikh@worleyparsons.com
12 hours after wrapping the test object". This shall me modified as "under 24 Hours-
observation". shaikh@worleyparso DN: cn=basharat.
shaikh@worleyparsons.com
ns.com Date: 2017.03.22 14:13:18 +03'00'
TEST DATE :
APPROVED BY :
WITNESSED BY :
TESTED BY :
1. Test procedure
A. Power Frequency Voltage (Dielectric) Test
1) The Power Frequency Voltage (Dielectric) Test on-site will be done with alternating voltage at a
frequency in the range between 10 and 300Hz according to IEC 62271-203 and HHI standard.
2) Power frequency voltage shall be applied between the main circuit and Enclosures solidly grounded.
- Test voltage : 515 kV rms
- Test duration : 60 sec
3) Test condition for main circuit: CB & DS Closed position, ES Open position.
* IEC Standard for the reference: IEC 62271-203 10.2.101
4) Each phase will be tested similar to the following sequence:
① 257kV rms - 10min, ② 360 kV rms - 5min, ③ 515 kV rms - 1 min for HIPO Test Voltage
④ 290.9kV rms for Partial Discharge Test Voltage
600
③Test voltage:515kV-1min
Appliped voltage in kV rms
500
400 ②Conditioning:360kV-5min
④PD Test voltage
300 :290.9kV
200 ①Conditioning:257kV-10min
100
0 10 20 30
Time in minutes
5) VT Test
- 1.5Un/√3 kV rms 1min for VT HV Test Voltage, Un/√3 kV rms for VT Ratio Voltage
* VT test report of manufacturer is submitted with FAT report of HHI.
The Insulation Resistance Test will be carried out before and after HIPO Test.
For others sections it can be tested during GIS operation.
The test engineer reserves the right to modify the test procedure in the personnel interests and
equipment safety according to the site conditions.
1/6
HIGH VOLTAGE TEST PROCEDURE
2. Preparations of GIS
1) The GIS shall be installed completely and gas-filled at its rated filling density,
and Voltage Transformer and Surge Arrester would not be included.(IEC62271-203 10.2.101.1.2)
2) The Switchgear must be filled with SF6- Gas according to SF6 Gas Scheme Diagram.
- Circuit Breakers : 700kpa.G at 20℃
- All other compartments : 500kpa.G at 20℃
3) The earth connections within the switchgear and from the switchgear to the station earth must be
installed in accordance with customer and HHI requirements.
4) All cable and transformer links have to be removed and the corresponding shielding and earthing
must be installed in accordance the manufacturers regulations.
5) The test section is divided into small sections according to the specification of the test device
which is prepared by EPC or HV test company.
The test section can be changed by HHI supervisor according to the site condition.
6) All breakers and disconnect switches within the test section must be closed and all earthing
switches must be opened.
7) The GIS parts adjacent to the test sections must be earthed.
8) Sensitivity test of Internal UHF PD sensor shall be finished before HV test by EPC or HV test company.
9) If PDM System is applied, UHF PD sensor test will be performed through the PDM system by PDM
System manufacturer and test report will be submitted separately.
10) All CT's secondary winding should be short circuited during the test and grounded.
11) In case of flashover or voltage collapse, repetition is possible 15 times under the HHI supervision.
2/6
HIGH VOLTAGE TEST PROCEDURE
4) The method of Partial Discharge Test is highly recommended by UHF or Acoustic Method at site
because the test equipment is highly sensitive according to the site condition and noise level condition
for the test is required around 5pc. The test equipment shows us the result of noise level as dBm
so we could refer to the below formation so that can verify the result of UHF PD measuring for
“dBm VS pC Conversion guidance.
As you can see the below graph, internal UHF PD sensor is more sensitivity to detect PD inside GIS.
Hyundai’s UHF PD measuring system has detection range from -65dBm (0%) to -20dBm(100%).
For example, in case of 5pC PD detection with Hyundai’s UHF PD monitor, it is assumed that
the output is approximately -35dBm (66%) for internal UHF PD sensor and -55dBm (22%)
for external UHF PD sensor.
3/6
HIGH VOLTAGE TEST PROCEDURE
Pulse Generator
PD Measurement
Equipment
* PD Test should be performed in the reverse direction again for verify each PD sensor.
** The location of PD sensors can be changed according to the project specification.
4/6
HIGH VOLTAGE TEST PROCEDURE
5/6
HIGH VOLTAGE TEST PROCEDURE
5. UHF PD Test
1) Pass / Acceptance Criteria: Less than -35dBm(66%) or 5pC.
2) Test result
BAY / The measured BAY / The measured
SENSOR ID RESULT SENSOR ID RESULT
PHASE Amplitude PHASE Amplitude
Primary - Earth
After
R-Phase Y-Phase B-Phase
Before
R-Y, B Phase Y-R, B Phase B-R, Y Phase
Phase - Phase
After
R-Y, B Phase Y-R, B Phase B-R, Y Phase
6/6
PROJECT TITLE : SEC PP13 &PP14 Combined Cycle Power Plant
DOCUMENT NUMBER : PP13-00-AC-EN-HHI-003
VENDOR - HHI
PC NUMBER - 4400003864
EHVPD Comments:
1. Test procedure for 132 kV & 380 kV- GIS- Reviewed: No Comments.
2. Normally the T&C contactor is doing all the test activities as per SCAl as he follows
the approved master Schedule.
Leakage test will be done after filling the test object to rated gas pressure with SF6
gas and partial wrapping the test object with vinyl, it is checked whether there is any basharat. Digitally signed by basharat.
shaikh@worleyparsons.com
leak in the envelopment using the gas detector. "The checking time shall be at least
12 hours after wrapping the test object". This shall me modified as "under 24 Hours- shaikh@worleypars DN: cn=basharat.
shaikh@worleyparsons.com
observation". ons.com Date: 2017.03.22 13:54:25 +03'00'
TEST DATE :
APPROVED BY :
WITNESSED BY :
TESTED BY :
1. Test procedure
A. Power Frequency Voltage (Dielectric) Test
1) The Power Frequency Voltage (Dielectric) Test on-site will be done with alternating voltage at a
frequency in the range between 10 and 300Hz according to IEC 62271-203 and HHI standard.
2) Power frequency voltage shall be applied between the main circuit and Enclosures solidly grounded.
- Test voltage : 235 kV rms
- Test duration : 60 sec
3) Test condition for main circuit: CB & DS Closed position, ES Open position.
* IEC Standard for the reference: IEC 62271-203 10.2.101
4) Each phase will be tested similar to the following sequence:
① 70kV rms - 5min, ② 145 kV rms - 3min, ③ 235 kV rms - 1 min for HIPO Test Voltage
④ 100.45kV rms for Partial Discharge Test Voltage
250
Appliped voltage in kV rms
③Test voltage:235kV-1min
200
150 ②Conditioning:145kV-3min
100
④PD Test voltage
50 ①Conditioning:70kV-5min :100.45kV
0 5 10 15
Time in minutes
5) VT Test
- 1.5Un/√3 kVrms 1min for VT HV Test Voltage, Un/√3 kV rms for VT Ratio Voltage
* VT test report of manufacturer is submitted with FAT report of HHI.
The Insulation Resistance Test will be carried out before and after HIPO Test.
For others sections it can be tested during GIS operation.
The test engineer reserves the right to modify the test procedure in the personnel interests and
equipment safety according to the site conditions.
1/6
HIGH VOLTAGE TEST PROCEDURE
2. Preparations of GIS
1) The GIS shall be installed completely and gas-filled at its rated filling density,
and Voltage Transformer and Surge Arrester would not be included.(IEC62271-203 10.2.101.1.2)
2) The Switchgear must be filled with SF6- Gas according to SF6 Gas Scheme Diagram.
- Circuit Breakers : 600kpa.G at 20℃
- All other compartments : 400kpa.G at 20℃
3) The earth connections within the switchgear and from the switchgear to the station earth must be
installed in accordance with customer and HHI requirements.
4) All cable and transformer links have to be removed and the corresponding shielding and earthing
must be installed in accordance the manufacturers regulations.
5) Each phase will be tested in one section without dividing section.
6) All breakers and disconnect switches within the test section must be closed and all earthing
switches must be opened.
7) The GIS parts adjacent to the test sections must be earthed.
8) Sensitivity test of Internal UHF PD sensor shall be finished before HV test by EPC or HV test company.
9) If PDM System is applied, UHF PD sensor test will be performed through the PDM system by PDM
System manufacturer and test report will be submitted separately.
10) All CT's secondary winding should be short circuited during the test and grounded.
11) In case of flashover or voltage collapse, repetition is possible 15 times under the HHI supervision.
2/6
HIGH VOLTAGE TEST PROCEDURE
4) The method of Partial Discharge Test is highly recommended by UHF or Acoustic Method at site
because the test equipment is highly sensitive according to the site condition and noise level condition
for the test is required around 5pc. The test equipment shows us the result of noise level as dBm
so we could refer to the below formation so that can verify the result of UHF PD measuring for
“dBm VS pC Conversion guidance.
As you can see the below graph, internal UHF PD sensor is more sensitivity to detect PD inside GIS.
Hyundai’s UHF PD measuring system has detection range from -65dBm (0%) to -20dBm(100%).
For example, in case of 5pC PD detection with Hyundai’s UHF PD monitor, it is assumed that
the output is approximately -35dBm (66%) for internal UHF PD sensor and -55dBm (22%)
for external UHF PD sensor.
3/6
HIGH VOLTAGE TEST PROCEDURE
Pulse Generator
PD Measurement
Equipment
* PD Test should be performed in the reverse direction again for verify each PD sensor.
** The location of PD sensors can be changed according to the project specification.
Pulse Generator
PD Measurement
Equipment
* PD Test should be performed in the reverse direction again for verify each PD sensor.
** The location of PD sensors can be changed according to the project specification.
4/6
HIGH VOLTAGE TEST PROCEDURE
5/6
HIGH VOLTAGE TEST PROCEDURE
5. UHF PD Test
1) Pass / Acceptance Criteria: Less than -35dBm(66%) or 5pC.
2) Test result
BAY / The measured BAY / The measured
SENSOR ID RESULT SENSOR ID RESULT
PHASE Amplitude PHASE Amplitude
Primary - Earth
After
R-Phase Y-Phase B-Phase
Before
R-Y, B Phase Y-R, B Phase B-R, Y Phase
Phase - Phase
After
R-Y, B Phase Y-R, B Phase B-R, Y Phase
6/6
Job Safe Practice
PP13-00-Y-RNS-GAM-025 Rev.0
JOB DESCRIPTION Electrical HV Testing DATE PREPARED
LOCATION P/P - S/S. PROJECT SEC PP13
CONTRACTOR CREW SIZE
APPROVED FOR USE Pranav Patel SIGNATURE
CRITICAL RISK CONTROL PROTOCOLS (Mark each box as applicable)
#1 - Vehicles & Mobile Equipment #2 - Hazardous Materials #3 - Equipment Safeguarding #4 - Energy Isolation
Confined Space Entry Hot Work Excavation Electrical Work Not Applicable
PPE (gloves, safety boots, eye glasses, hearing protection, fall protection)
1 of 4 PP13-00-Y-RNS-WP-019 Rev.0
Initial Risk
JOB STEPS HAZARDS CONTROL MEASURES Person
P C RL
Barricades in place to restrict area where the HV
Electrical HV Testing Electrical shock 3 4 E will be present during the test. If required, the
spotters shall be placed.
Verify the test object such as
Busbar/equipment/cable to be tested is de-
energized.
Emergency Number:
Contacts
Abdul Mannan 053 916 0119
1
Commissioning Manager:
Mr.Pranav Patel 0508032030
1
3 of 4 PP13-00-Y-RNS-WP-019 Rev.0
I confirm that I have presented this Job Safety Analysis to the workers under my supervision who will execute the work described in
this JSA and that all control measures have correctly been implemented:
Supervisor : Date:
Name & Signature
I confirm that I have read and understood the Job Safety Analysis which is provided for this work:
NAME (Print) SIGNATURE COMPANY
4 of 4 PP13-00-Y-RNS-WP-019 Rev.0
Test Section 4
Test Section 1 Test Section 2 Test Section 3
BUS 1B
BUS 1A
BUS 2B
BUS 2A
Test Section 6 Test Section 7
Test Section 5 Test Section 8
BUS 1B
BUS 2B
AREA to be
barricaded during
the HV Test
Location of HV
Test equipment
Structures to be
removed for hte HV
Test