Manual Repacion Motor c16

Engine Service Manual
Generator Set
X1.7 / X2.5 Engine
English
Original Instructions 8-2018 A030D087 (Issue 7)
Service Manual Publication A030D087
Model: X 1.7 X 2.5 Issue 7 -8- 2018
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Publication A030D087 Service Manual
Issue 7 -8- 2018 Model: X 1.7 X 2.5
Copyright © 2018 Cummins Inc. Page 3

Model: X 1.7 X 2.5 Issue 7 -8- 2018
Table of Contents
Section Description Page

01 General Information............................................................................................... 7
02 Base Engine ......................................................................................................... 9
2.1 Cylinder Head................................................................................................... 10
2.2 Pistons And Connecting Rod........................................................................... 14
2.3 Cylinder Block And Liners.................................................................................. 17
2.4 Crankshaft And Main Bearings.......................................................................... 18
2.5 Timing Case And Drive.....................................................................................
24
2.6 Fuel Timing......................................................................................................
29
2.7 Lubricating System...........................................................................................
31
2.8 Cooling System................................................................................................
36
2.9 Fuel System And Air Cleaner............................................................................
38
2.10 Flywheel And Flywheel Housing.....................................................................
40
2.11 Service Tools.................................................................................................
41
2.12 Threads/Recommended Torque......................................................................
44
2.13 Manufacturing Data And Dimensions............................................................. 45
03 Sub-Assembly ...................................................................................................
63
3.1 Fuel Injection Pump & Injector.......................................................................... 64
3.2 Starting Motor..................................................................................................
67
3.3 Battery Chariging Alternator............................................................................. 68
04 Maintenance Schedule...................................................................................... 69

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Group 1.1
General Information

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Group 2.1
Cylinder Head

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13 6
14
4 5
1
9 10
11 12
1 2 3 8

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Group 2.2
Pistons And Connecting Rods

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Group 2.3
Cylinder Block And Liners

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Group 2.4
Crankshaft And Main Bearings

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Group 2.5
Timing Case And Drive

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Group 2.6
Timing For X1.7 G Engine

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Group 2.7
Lubricating System

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SECTION Q:
Engine Oil Specification
Oil performance standards: API: CH4- 15W40
TYPICAL CHARACTERSTICS
Appearance Clear & Bright
Kinematic Viscosity, @ 40oC cSt 111.80
Kinematic Viscosity, @ 100oC cSt 14.92

Viscosity Index 136
Pour Point; oC, max -27
TBN, mg KOH/g (ASTM D – 2896) 11.2
Flash Point, COC, oC 230
Sulphated Ash, % wt 1.37

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Group 2.8
Cooling System

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Group 2.9
Fuel System And Air Cleaners

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Group 2.10
Flywheel And Flywheel Housing

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Group 2.11
Service Tools

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(Part No: 0420-0646)

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Fuel System
Fuel Oil Specification ... ... Fuel oil should conform to IS:1460/2000
grade-special or Grade A
Fuel Filter Type ... ... MICO duel filter (0.5 OR1.1 litre capacity)
one with paper element (secondary) and
other with felt element (primary)
Fuel Overflow Valve Type ... ... MICO spring loaded valve
Overflow Valve Location ... ... Fuel Injection Pump fuel gallery (or) Fuel Filter
Fuel Feed Pump ... ... Plunger type, Flange mounted on F.I. Pump
and driven by F.I.P. Camshaft
Fuel Injection Pump
Make ... ...
MICO
Type ... ...
lnline
Mounting ... ...
Flanged mounted
Pump Rotation ... ...
Clockwise (from drive end)
Drive ... ...
Gear
Governor ... ...
Mechanical RSV
Injection Timing (Spill Timing) ... ...
26O B.T.D.C. (S325) APTC*
22° B.T.D.C. (S325) APREB*
7° B.T.D.C. (S325) APREB* and Timer
* APTC – Alfin Piston with Toroidal Cavity / APREB – Alfin Piston with Re-entrant bowl
Alternator
Make ... ... LUCAS-TVS
Alternator
Type ... ... A115
System Voltage ... ... 12
Polarity ... ... Negative earth
Rotation ... ... Clockwise
Max. Output current ... ... 36 amps
Starter Motor
Make ... ... LUCAS-TVS
Type ... ... 2SM 114
System Voltage ... ... 12
Rotation ... ... Clockwise
No. of Teeth on Pinion ... ... 10
Starter Cable Resistance ... ... 0.0017 ohms maximum
Note: The above electrical data is general and can vary with individual applications
60
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MAINTENANCE SCHEDULE & MANDATORY CHECKS FOR X1.7/X2.5 Series Engine
SYSTEM A – Check B – Check C - Check D - Check
GROUP Daily Every 475 – 500 Hrs Every 1450 – 1500 Hrs Every 2900- 3000 Hrs
OR 6 months, which is OR 12 months, which OR 24 months, which is
earlier is earlier earlier
LUBRICATION ▪ Check Lube oil level & ▪ Repeat A Check ▪ Repeat B Check. ▪ Repeat C Check
SYSTEM top-up Lube oil upto ‘H’ ▪ Change Lubrication Oil * Check visually for ▪ Measure Blow Bye .
mark on Dipstick * Use only CH4-15W40 metal particles in ( Max. -- inches of H2O
* Use only CH4-15W40 Lube Oil used Lube Oil Water column with
Lube oil ▪ Change Spin-on Lube -------- inches Dia
Oil Filter. Orifice )
COOLING * Check for leaks. Rectify ▪ Repeat A Check ▪ Repeat B Check. ▪ Repeat C Check
SYSTEM leak if found any. ▪ Check Fan Drive ▪ Check condition of ▪ Change Belt, Fan Drive
* Check Coolant level in arrangement. Hoses & clamps. ▪ Change Coolant &
Radiator (Caution : Do *Check Belt for Replace if necessary. fill Radiator with
not remove Cap when looseness. Tighten if * Check sealings around Premix coolant only
hot ) required Radiator
* Check Coolant level in ▪ If required,clean dust
Tank, coolant.. If on Core of Radiator by
required, fill Premix very very low pressure
Coolant only in the Tank, of Air. ( 0.2 Kg / cm2 )
coolant up to H mark. * Check Cap,radiator for
. seal. Change the Cap
if required.
FUEL * Check for fuel leaks. ▪ Repeat A Check ▪ Repeat B Check. ▪ Repeat C Check
SYSTEM * Rect fy leak if any. In ▪ Change Spin-on Fuel ▪ Check all joints in Fuel ▪ Change Fuel Hoses if
case of leak at Banjo, Filter Lines & tighten. Required
change the Copper * Clean Fuel tank inlet .
Washer strainer
▪ Drain Sediments from
Fuel Water Separator
AIR ▪ Check Indicator Service ▪ Repeat A Check ▪ Repeat B Check ▪ Repeat C Check
SYSTEM for Air Restriction ▪ Clean Element, Air * Change the Element, * Measure exhaust Back
( Red Band indication ). Cleaner, if required Air Filter pressure. Should not
* Clean Element, Air * Check Hose & Clamps. exceed 3” of Hg. Take
Cleaner in reverse * Check indicator corrective action as
direction of Air flow, Service, for its proper required.
using dry air with max function.
0.5 kg / cm2 pressure
▪ Check sealing &
condition of Air Cleaner
Note: All daily maintenance checks can be carried out by the operator whereas weekly (and above) are to be done
by a Specialist only.

power.cummins.com
Copyright © 2018 Cummins Inc. All rights reserved.
Cummins Inc., the "C" logo, and Cummins are trademarks of Cummins Inc. PowerCommand, AmpSentry,
InPower and “Our energy working for you.” are trademarks of Cummins Inc.
Other company, product, or service names may be trademarks or service marks of others.
Specifications are subject to change without notice.

Manual Repacion Motor c16

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Engine Service Manual

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Oil performance standards: API: CH4- 15W40

Kinematic Viscosity, @ 40oC cSt 111.80

Kinematic Viscosity, @ 100oC cSt 14.92

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(Part No: 0420-0646)

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