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1. Introduction 1
1.1 Introduction to Material-Removal Processes 1
1.2 Variety of Machine Tools 2
2 Metal Cutting 5
2.1 Introduction 5
2.2 Chip Formation 7
2.3 Shear Zone 10
2.4 Orthogonal Cutting 10
2.5 Shear Angle and its Relevance 22
2.6 Cutting-Tool Geometry 25
2.7 Dynamometers 30
2.8 Cutting-Tool Materials 32
2.9 Thermal Aspects 44
2.10 Tool Wear and Tool Life 47
2.11 Surface Finish 54
2.12 Cutting Fluids 56
2.13 Empirical and Analytical Determination of Cutting Forces 60
2.14 Economics 61
Summary 69
Questions 70
Problems 72
Multiple-Choice Questions 77
Answers to Multiple Choice Questions 79
3. Machine Tools 80
3.1 Introduction 80
3.2 Classification of Machine Tools 81
3.3 Generating and Forming 82
7. Milling 199
7.1 Introduction 199
7.2 Types of Milling Machines 200
7.3 Milling Cutters 203
7.4 Milling Operations 212
7.5 Dividing Head 215
7.6 Milling Mechanics 223
7.7 Milling Time and Power Estimation 227
7.8 Special Set-Ups 233
Summary 236
Review Questions 237
Problems 237
Multiple-Choice Questions 239
Answers to Multiple-Choice Questions 240
Bibliograhy 508
Index 511
MT_Prelims.indd
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