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www.SymCom.com
... your electronic control & protection specialists
MADE IN USA
The
SymCom story !
SymCom, Inc. manufactures Voltage Monitors, Current Monitors, Load Sensors,
Alternating Relays, Overload Relays, Intrinsically-Safe Relays, Communication Modules,
Remote Monitors, Software and Custom Controller Boards for AC Motor, Compressor
and Pumping Control and Protection Applications.
SymCom, Inc. leads the industry in electronic motor control and protection. Under the brand names MotorSaver® and
PumpSaver®, our products are designed to monitor the power supply to protect single- and 3-phase compressors, pumps
and other motors from damaging power conditions such as high voltage, low voltage, voltage unbalance, single-phasing,
phase reversal, overcurrent, undercurrent, current unbalance and Class II ground fault.This includes pump underload and
overload conditions more commonly referred to as dry-well, dead-head and jammed-impeller situations.
For over 30 years, SymCom has built its reputation around high quality, low-cost motor protection. Most of our products
are UL and CSA approved and several are now CE certified as well. SymCom’s future is one of continued growth and
expansion as we continually strive to meet our customers’ needs and expectations.
Come visit our website! It features our products and contains a special section that explains which of our products
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Table of Contents
Motor Protection
Motor Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
777-xxx, 777-P-xxx, 77C-xxx
Communication Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
RS485MS-2W, COM-DN-P, COM-4-20mA, CIO-DN-P, CIO-777-PR
Remote Monitoring Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
RM-1000, RM-2000
Solutions Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Solutions-M, Solutions-D
Voltage Monitors
3-Phase Voltage Monitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
80, 102A, 201A, 201A-AU, 202, 250A, 350, 355, 455, Informer-MS, 460, 601
Single-Phase Voltage Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
50R, 201-xxx-SP, 202-200-SP, 460-xxx-SP
Current Monitors
3-Phase Current Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
520CS, 520CP
Single-Phase Current Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
CP-5
Alternating Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ALT-xxx-S, ALT-xxx-X, 50R-400-ALT
Intrinsically-Safe Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ISS-100, ISS-101, ISS-102, ISS-105
Pump Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PC-102, PC-105, 201-100-SLD, 460-15-100-SLD, 460-15-100-LLS
PumpSavers
3-Phase PumpSavers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
777-KW/HP, 777-TS, 777-AccuPower
Single-Phase PumpSavers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
77C-KW/HP, 111/112/232-Insider, 231-Insider-P, 111, 233-P, 235, Informer
Load Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
LSR-0, LSR-24, LSR-115, LSR-230, LS-524, LSRU, LSRX, LSRX-C
Auxiliary Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
T-10, Current Transformers, Enclosures, Phase 3, Megger, Kits, Octal Sockets
Motor Protection Relays in the Model 777 product family are more than simple overload relays. They are complete motor,
pump and system protection devices. These protection relays combine voltage and current monitoring to provide
robust motor management.
Specialized Model 777 units are available to provide linear trip capability,
handle medium voltage applications, provide low power trip functions for
special pumping applications and more. See page 4 for descriptions of
available specialized Model 777s.
Features
• Power factor measurement Protects 3-Phase motors from:
• Power measurement • High and low voltage
• Run-hour meter • Voltage unbalance
• Programmable automatic, semiautomatic • Loss of any phase (single-phasing)
or manual restart control • Phase-reversal
• 3 separate restart timers for rapid-cycle protection, • Undercurrent
motor cool down and dry-well recovery • Overcurrent
• Remote pushbutton reset option • Single-phase current
• Built-in 3-digit display for setup and diagnostics • Current unbalance
• Last fault indication on display • Ground fault
• Last 4 faults available on network or remote displays • Contact failure
• Optional remote displays (RM-1000 and RM-2000) • Rapid cycling
• Communication capabilities
• Adjustable underload trip delay
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MODEL
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777-P
777-P1
777
777-LR-P
777-LR
777-LR-FT
777-HVR-LR
777-LR-KW/HP
777-LR-TS
777-HVR
777-HVR-KW/HP
777-HVR-NP
777-MV
777-MV-FT
777-575
777-575-P
777-575-P1
777-575-FT
777-575-HVR
777-575-KW/HP
777-575-LR
777-575-TS
777-AccuPower
777-FT
777-KW/HP
777-KW/HP-P
777-PH
777-TS
777VA-02
77C
77C-LR
77C-LR-KW/HP
777-HVR-SP
77C-KW/HP
Accessories
-P Has a Hp setpoint network programmable,TC setpoints from 2-30 (j) and linear trip from 2-60 seconds.
-P1 Has high power and low power alarm setpoints available via Solutions Software.
-LR (Low Range) The 777-LR is specifically designed for use with 1-9 full load amp motors to ease installation.
-HVR The 777-HVR is required when a CPT (control power transformer) is not used on a 480V system. It has a 380-480V range,
a relay rated at 480VA @ 600VAC pilot duty, and are commonly used in pumping applications to save the cost and extra wiring
associated with a CPT.
-MV The 777-MV is specifically designed for medium voltage applications where both PTs (potential transformers) and
CTs (current transformers), are used. It has a 115-230V nominal voltage range, and built-in multipliers for 25:5, 50:5, 100:5, …CTs.
The voltage unbalance, single-phase and reverse-phase protection can be disabled to accommodate applications where only one PT
is used.
-575 The 777-575 has a nominal 480-600VAC range and 240V relay. They are commonly used in Canada and the Northeast US
where 575V utility power services are common.
-KW/HP The 777-KW/HP has the underload trip based on power.The underpower trip feature is desirable anytime the current
vs. load characteristic is non-linear or has little change.
-FT The 777-FT is intended for applications where a fast linear trip is required. It has an overcurrent trip delay that can be set to
less than 500 ms, to be used in applications where very short trip delays are needed to prevent chain drives and other drive
linkages from breaking in an overload or jam situation. Often times these are referred to as shock relays. Some applications include
sewage clarifiers, mixers, augers and conveyors. The trip delay can be set to as long as 70 seconds, so the 777-FT can also be used
in certain applications when a slower than normal trip is desired, such as motor test panels in a rewind shop.
-PH The 777-PH is specifically designed for use with static and rotary single to 3-phase converters.Voltage unbalance protection
is disabled and the high and low voltage trip features apply only to the utility supplied power. This allows the 777 to ignore the
severely unbalanced voltages that are inherent to unloaded phase converters.
-TS The 777-TS is specifically designed for use with a Subtrol ®-equipped Franklin submersible motor to detect high motor temperatures.
-VA-02 The 777VA-02 has RD1 setpoints of 2-500 minutes and UCTD setpoints of 2-60 minutes. (Part no. was 777-RD1M-
UCTDM).
-SP The 777-HVR-SP is specifically designed for single-phase, 480VAC applications . It has a high voltage relay rated at 480VA @
600VAC pilot duty to handle systems with no control power transformer.
Specifications
Electrical
Nominal Input Voltage
777, 777-P, 777-P1. 777-LR, 777-LR-P • • • • • • • 190-480VAC
777-TS, 777-LR-TS • • • • • • • • • • • • • • • • • • 190-480VAC
777-FT, 777-LR-FT • • • • • • • • • • • • • • • • • • • 190-480VAC
777-PH, 777VA-02 • • • • • • • • • • • • • • • • • • 190-480VAC
777-MV, 777-MV-FT • • • • • • • • • • • • • • • • • • 110-240VAC
777-HVR, 777-HVR-LR • • • • • • • • • • • • • • • • 380-480VAC
777-HVR-NP • • • • • • • • • • • • • • • • • • • • • • 380-480VAC
777-575, 777-575-P, 777-575-P1 • • • • • • • • • • 480-600VAC
777-575-TS, 777-575-FT • • • • • • • • • • • • • • • 480-600VAC
777-575-HVR, 777-575-LR • • • • • • • • • • • • • 480-600VAC
Frequency • • • • • • • • • • • • • • • • • • • • • • • • • • • 50/60Hz
Motor Full Load Amp Range
777-LR, 777-HVR-LR, 777-LR-TS• • • • • • • • • • • 1-9A
777-LR-P, 777-575-LR • • • • • • • • • • • • • • • • • 1-9A
777-MV, 777-MV-FT • • • • • • • • • • • • • • • • • 12.5-600A with CTs
777, 777-P, 777-P1, 777-575-P, 777-575-P1• • • • 2-800A (external CTs required above 90A)
777-HVR, 777-575, 777-575-HVR • • • • • • • • • 2-800A (external CTs required above 90A)
777-TS, 777-575-TS. 777VA-02 • • • • • • • • • • • 2-800A (external CTs required above 90A)
777-FT, 777-LR-FT, 777-575-FT • • • • • • • • • • • 2-800A (external CTs required above 90A)
777-PH, 777-HVR-NP • • • • • • • • • • • • • • • • • 2-800A (external CTs required above 90A)
TC- Overcurrent Trip Class • • • • • • • • • • • • • • • • • 5, 10, 15, 20, 30 (J prefix enables jam protection feature)
TC- Overcurrent Trip Class (-P units)• • • • • • • • • • • • 02-30, J02-J30, L00-L60 or Off
Short Circuit Rating • • • • • • • • • • • • • • • • • • • • • 100kA
Power Consumption • • • • • • • • • • • • • • • • • • • • • 10 Watts (max.)
Output Contact Rating SPDT (Form C) • • • • • • • • • • Pilot duty rating: 480VA @ 240VAC, General purpose: 10A @ 240VAC
• • • • • • • • • • • • • • • • • • • • • • • • • • • • 480VA @ 600VAC for HVR Models
Accuracy
Voltage • • • • • • • • • • • • • • • • • • • • • • • • • • ±1%
Current• • • • • • • • • • • • • • • • • • • • • • • • • • ±3%(<100 amps direct)
GF Current • • • • • • • • • • • • • • • • • • • • • • • ±15%
Timing • • • • • • • • • • • • • • • • • • • • • • • • • • 5% ±1 second
Repeatability
Voltage • • • • • • • • • • • • • • • • • • • • • • • • • • ±0.5% of nominal voltage
Current• • • • • • • • • • • • • • • • • • • • • • • • • • ±1% (<100 amps direct)
Safety Marks
UL • • • • • • • • • • • • • • • • • • • • • • • • • • • • UL508, UL1053
CE • • • • • • • • • • • • • • • • • • • • • • • • • • • • IEC 60947-1, IEC 60947-5-1
CSA• • • • • • • • • • • • • • • • • • • • • • • • • • • • C22.2
Standards Passed
Electrostatic Discharge (ESD)• • • • • • • • • • • • • IEC 1000-4-2, Level 3, 6kV contact, 8kV air
Radio Frequency Immunity (RFI), Conducted • • • • IEC 1000-4-6, Level 3 10V/m
Radio Frequency Immunity (RFI), Radiated • • • • • IEC 1000-4-3, Level 3 10V/m
Fast Transient Burst• • • • • • • • • • • • • • • • • • • IEC 1000-4-4, Level 3, 3.5kV input power
Surge
IEC • • • • • • • • • • • • • • • • • • • • • • • • • • 1000-4-5
• • • • • • • • • • • • • • • • • • • • • • • • • • • • Level 3, 2kV line-to-line; Level 4, 4kV line-to-ground
ANSI/IEEE • • • • • • • • • • • • • • • • • • • • • • C62.41 Surge and Ring Wave Compliance to a level of 6kV line-to-line
Hi-potential Test• • • • • • • • • • • • • • • • • • • • • Meets UL508 (2 x rated V +1000V for 1 minute)
Vibration • • • • • • • • • • • • • • • • • • • • • • • • • IEC 68-2-6, 10-55Hz, 1mm peak-to-peak, 2 hours, 3 axis
Shock• • • • • • • • • • • • • • • • • • • • • • • • • • • IEC 68-2-27, 30g, 3 axis, 11ms duration, half-sine pulse
Mechanical
Dimensions • • • • • • • • • • • • • • • • • • • • • • • • • • 3.1"H x 5.1"D x 3.9"W
Maximum Conductor Size Through 777 • • • • • • • • • 0.65" with insulation
Environmental
Temperature Range • • • • • • • • • • • • • • • • • • • • • Ambient Operating: -40° to 70°C (-40° to 158°F)
• • • • • • • • • • • • • • • • • • • • • • • • • • • • Ambient Storage: -40° to 80°C (-40° to 176°F)
Pollution Degree • • • • • • • • • • • • • • • • • • • • • • • 3
Class of Protection • • • • • • • • • • • • • • • • • • • • • • IP20, NEMA 1
Relative Humidity • • • • • • • • • • • • • • • • • • • • • • 10-95%, non-condensing per IEC 68-2-3
The Model 77C includes a built-in current transformer (CT) which will handle
applications from 2-90A. An external current transformer can be implemented to
handle applications up to 800A.The following 14 parameters can be viewed from
the 3-digit alphanumeric display or from a network computer: low voltage trip
point, high voltage trip point, CT size/loops setting, overcurrent trip point,
undercurrent trip point, trip class (5, 10, 25, 20, 30, or linear), rapid-cycle timer
(RD1), overload restart delay (RD2), underload restart delay (RD3), number of
Available Models:
starts after an overload (manual or automatic), RS-485 address, number of
77C restarts after an underload fault, underload trip delay, and linear overcurrent trip
77C-LR delay. Both voltage and line current can also be viewed while the motor is running.
777-HVR-SP*
The Model 77C can be used with an optional RS-485 module (pn RS485MS-2W)
allowing up to 99 Model 77C, Model 777, Model 601,or RM-2000 units to be
linked together using Modbus. From the computer, an operator can control the
motor, view the operating parameters, and log information. Software and RS-485
module sold separately.
See Appendix A, Figures 30 & 31 for typical wiring diagrams.
* The 777-HVR-SP is used for 380-480 single-phase input voltages. It has the
same features as the 77C units with a 470VA@600VAC relay.
Specifications
Specifications
Communication Adapters
• RS485-RS232 conv. with cable & plug
• RS485-USB conv. with cable & plug/RS232:USB conv.
Available Models:
CIO-DN-P DeviceNet IO Module for SymCom Model 777-P products
CIO-120-DN-P DeviceNet IO Module w/ 120VAC inputs for SymCom Model 777-P products
Specifications
Available Models:
CIO-777-PR Profibus IO Module for Model 777-P products
CIO-MLPII-PR Profibus IO Module for Square D Motor Logic® Plus II products
Specifications
The RM-1000
is a motor-monitoring device to be used in conjunction with SymCom’s Model 777
MotorSaver ®, Model 777-KW/HP PumpSaver ®, Model 77C MotorSaver ® and Model 601
MotorSaver ®. The RM-1000/777 motor management system combines unsurpassed
electronic motor protection and critical, user-friendly motor monitoring.The RM-1000 improves
safety for service and operations personnel by allowing them to control and monitor the device with-
out opening the control panel. Using the RM-1000 is a simple, cost-effective method of satisfying the
new requirements for arc-flash safety.
The RM-1000 can monitor up to 16 MotorSaver ® and/or PumpSaver ® units through an RS-485
network using Modbus RTU protocol. A second communication port allows monitoring and control
from a computer, PLC, DCS or SCADA system. Up to 99 MotorSaver ® and/or PumpSaver ® units
can be accessed from the host computer or PLC with the RM-1000 acting as a repeater for any
of its motor protectors. In addition to the monitoring functions, the RM-1000 can reset a tripped
MotorSaver ® or PumpSaver ®.
Available Models:
RM-1000
The RM-1000 is environmentally protected and is easily mounted on the front of a panel or motor
RM-1000 NEMA 4
control center. The enclosure and keypad assembly is water and ultraviolet light resistant. The
enclosure is NEMA 3R or NEMA 4X (optional) rated. The RM-1000 also has a wide
operating temperature range of -40° to 70°C (-40° to 158°F).
See Appendix A, Figure 3 for a typical wiring diagram.
Features
Displays: Controls:
• Individual line currents and average current • Reset run-hour meter
• Current unbalance • Reset MotorSaver ® or PumpSaver ®
• Individual phase voltages and average voltage • Clear last fault in MotorSaver ® or PumpSaver ®
• Voltage unbalance • Change setpoints from the RM-1000
• Present fault trip reason and restart timer status
• Last four faults Convenience:
• MotorSaver ® and/or PumpSaver ® setpoints • Power from RS485MS-2W communications module
• Run-hours on each motor • Monitor up to 16 777s with one display
• Warning of pending (imminent) faults • NEMA 3R outdoor rated
Specifications
Control Power • • • • • 12-24VDC (Supplied by RS485MS-2W) Safety Marks
Power Consumption• 100mA (max.) UL• • • • • • • • • • • • • UL508
Communication Port #1 for 777(s) • • • • • Port #2 for PC, PLC, etc. CE• • • • • • • • • • • • • IEC 60947-6-2
Baud Rate • • • • • • • • • 9600 • • • • • • • • • • • • • • • • • 300-28800 Enclosure
Setup • • • • • • • • • • • • None, Odd, or Even Parity • • • None, Odd, or Even Parity Dimensions • • • • • • • • 3.619" H x 4.544" W X 0.9" D
• • • • • • • • • • • • • • 1 or 2 Stop Bits • • • • • • • • • • 1 or 2 Stop Bits Weight • • • • • • • • • • • 6 oz.
Protocol • • • • • • • • • • Modbus RTU • • • • • • • • • • • • Modbus RTU Material• • • • • • • • • • • Black polycarbonate
Serial Interface • • • • • • RS-485 • • • • • • • • • • • • • • • • RS-485 Display • • • • • • • • • • Liquid Crystal with extended temp. range
Available Addresses • • • 1-99 (max 16 per RM-1000) • • Responds to all port #1 addresses Size • • • • • • • • • • • • • 2 rows x 16 characters
Environment Keypad • • • • • • • • • • Six 0.5" stainless steel dome buttons for tactile feedback
Class of Protection • • • NEMA 3R and UL type 12, NEMA 4X (optional) Mechanical Life • • • • • • 100,000 actuations
Ambient Operating Overlay Material • • • • • Polyester
Temperature• • • • • • • • -40˚ to 70˚C (-40˚ to 158˚F) UV Exposure
Ambient Storage w/o degradation • • • • • 2000 hrs
Temperature• • • • • • • • -40˚ to 70˚C (-40˚ to 158˚F) Terminal • • • • • • • • • Depluggable terminal block
Humidity • • • • • • • • • • Up to 85%, non-condensing Panel Thickness • • • • 0.030" min, 0.120" max
The RM-2000
is a motor-monitoring device to be used in conjunction with SymCom’s Model 777 prod-
uct line.The RM-2000/777 motor management system combines unsurpassed electronic
motor protection and critical, user-friendly motor monitoring.
The RM-2000 has membrane keypad controls which allow both monitoring and
control of a 777 MotorSaver ® through an RS-485 network using Modbus RTU protocol.
A second communication port is available to allow monitoring and control of up to 99
RM-2000 devices from a PLC, DCS, or SCADA system or a PC with Solutions software
installed.The RM-2000 is environmentally protected and is easily mounted on the front
of a panel or motor control center.
See Appendix A, Figure 4 for a typical wiring diagram.
Available Models:
RM-2000
RM-2000 CBM+
RM-2000-RTDW
Features
Displays: The RM-2000 is also equipped with a real-time clock, which allows access to
• Average current, individual line currents, and current unbalance the following motor management information (most readings can be reset):
• Current to ground • Total motor run-time
• Average voltage, line-line voltages, and voltage unbalance • Time and date of last four faults, along with voltage and current at time of trip
• Instantaneous power • Time and date of last 10 motor starts
• Power factor • Total number of motor restarts
• Last four faults • Minimum time between any two starts with time and date
• All parameters programmed into 777 MotorSaver® • Run-time since last start
• Remaining restart delay times • kWh consumed
Controls: • kVARs consumed
• Start and stop buttons
• Key lock input to prevent setpoint changes
• Change 777 setpoints from keypad
Specifications
Control Voltage • • • • • • • • • • • 115VAC ±10%; 50/60Hz
Transient Protection (Internal) • 2500V for 10ms Class of Protection• • • • • • • • • • • NEMA 3R
Environment
Power Consumption • • • • • • • • 3 Watts (max.) Ambient Operating Temp. • • • • • • -40˚ to 70˚C (-40˚ to 158˚F)
Ambient Storage Temp. • • • • • • • • -40˚ to 70˚C (-40˚ to 158˚F)
Baud Rate• • • • • • • • • • • • • • • • • 9600 300-28800 Humidity • • • • • • • • • • • • • • • • • Up to 85%, non-condensing
Communication • • • • • • • • • • • 1 Port for 777 1 Port for PC, PLC, etc.
Available Models:
Solutions-M
Solutions-D
Requirements
• Microsoft Windows XP or higher
• Microsoft .net Framework 2.0 (provided with Solutions)
• 300 MB of hard drive space
• RS-485 to RS-232 converter (with 1 available serial port) for Solutions-M or
RS-485 to USB converter (with 1 available USB port) for Solutions-M
• USB to CAN converter (with 1 available USB port) for Solutions-D
All SymCom voltage monitors are microcontroller based and are factory calibrated for highly accurate and precise voltage
measurements to provide high sensitivity while minimizing nuisance tripping.The high accuracy and precision of these devices
allows them to detect a single-phase condition or voltage unbalance even with regenerated voltages present.
Uncalibrated devices require low sensitivity to voltage faults to prevent nuisance trips, thus may not trip in the presence of
regenerated voltages.
SymCom voltage monitors are built with transformer power supplies which makes them highly resistant to damage caused
by voltage transients on the power system that may be caused by switching transients or lightning. Other types of power
supplies such as switching, resistor limited and capacitor limited are typically more easily damaged by transients.
Features
• Monitor 3-phase voltage Protects 3-Phase motors from:
• Mounted in panel • High and low voltage
• Monitor for phase reversal • Voltage unbalance
• Loss of any phase (single-phasing)
• Phase-reversal
• Contact failure
• Rapid cycling
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MODEL
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80
102A
102A-2
102A-3
102A-9
102-600
201A
201A-9
201A-AU
201-575-AU
202
202-RP
202-575-RP
250A
250-100
250-600
350-200
350-200-2
350-200-2-6
350-200-2-8*
350-200-2-9
350-400
350-400-2
350-400-2-5
350-400-2-6
350-400-2-8*
350-400-2-9
350-400-5
350-600
350-600-2
350-600-2-6
350-600-2-8*
350-600-2-9
355-200
355-400
355-400-5
355-600
455
455-575
455-480R
460
460-OEM
460-L
460L-OEM
460-14
460-575-14
460-15
460-MR
460-575
460-VBM
460-400Hz
601**
601-HVR**
601-575**
* These units are not equipped with manual reset as indicated on the label.
** Indicates units have RS-485 Modbus communication capability and digital display
Indicates two relays
The Model 80
is designed to continuously monitor phase rotation of 3-phase systems.
Critical applications include fan motors, scroll compressors, grinders, conveyor
systems, elevators and escalators. A solid-state phase sensing circuit drives an
internal electro-mechanical relay which is energized when proper phase rotation
is applied. An LED indicator illuminates when phase rotation is correct.
Reset is automatic.
See Appendix A, Figures 5 & 6 for typical wiring diagrams.
Part No. 80
Features
• Run light to indicate ABC sequence Protects 3-Phase motors from:
• Universal input voltage • Reverse phase
• CSA & CSA-NRTL/C approved
Specifications
Input Power
• 3-phase line voltage• • • • • • • • • • • • • 171-264VAC (200V Input)
• • • • • • • • • • • • • • • • • • • • • • • • • • 342-528VAC (400V Input)
• Frequency• • • • • • • • • • • • • • • • • • • 50/60 Hz
• Power Consumption • • • • • • • • • • • • 5 Watts (max.)
Ouput Ratings
• Relay contact rating• • • • • • • • • • • • • 10 Amps Gen. Purpose at 240VAC
Environmental
• Temperature Range • • • • • • • • • • • • • -20 to 60°C
Specifications
Specifications
Reset • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 107%
Available Models:
Features
201A-AU • DIN rail or surface mountable Protects 3-Phase motors from:
201-575-AU • Manual reset option provides • Loss of any phase (single-phasing)
201A-AU-OT (sold with OT08 socket) last fault detection • Low voltage
201-575-AU-OT (sold with OT08 socket) • Auto-ranging voltage
• High voltage
• Advanced LED diagnostics
• Adjustable voltage unbalance • Voltage unbalance
trip setting • Phase reversal
• Adjustable trip & restart • Rapid cycling
delay settings
Specifications
Weight • • • • • • • • • • • • • • • • • • • • • • 9 oz.
201A-AU • • • • • • • • • • • • • • • • • • • • • 190-480VAC Enclosure • • • • • • • • • • • • • • • • • • • • Polycarbonate
3-Phase Line Voltage
201-575-AU • • • • • • • • • • • • • • • • • • • • 475-600VAC
Frequency • • • • • • • • • • • • • • • • • • • • 50*/60Hz •UL • • • • • • • • • • • • • • • • • • • • • • • • • UL508
Safety Marks
Reset • • • • • • • • • • • • • • • • • • • • • • • • 93% ±1% •Electrostatic Discharge (ESD) • • • • • • • • IEC 1000-4-2, Level 3, 6kV contact, 8kV air
Standards Passed
Reset • • • • • • • • • • • • • • • • • • • • • • • • Trip Setting Minus 1% (5-8%) •ANSI/IEEE • • • • • • • • • • • • • • • • • • • • C62.41 Surge and Ring Wave Compliance
• • • • • • • • • • • • • • • • • • • • • • • • • • • • Trip Setting Minus .5% (2-4%) • • • • • • • • • • • • • • • • • • • • • • • • • • • to a level of 6kV line-to-line
•Hi-potential Test • • • • • • • • • • • • • • • • Meets UL508 (2 x rated V +1000V for 1 minute)
High, Low and Unbalanced Voltage • • • • • • 1-30 seconds adjustable
Trip Delay Time
Single-Phasing Faults • • • • • • • • • • • • • • 1 second fixed Temperature Range • • • • • • • • • • • • • • • Ambient Operating: -40° to 70°C (-40° to 158°F)
Environmental
After a Complete Power Loss • • • • • • • • Manual, 1-500 seconds adjustable Socket Available• • • • • • • • • • • • • • • • Model OT08 (UL Rating 600V)
The 600V socket can be surface mounted or installed on DIN Rail.
1-Form C • • • • • • • • • • • • • • • • • • • • • 10A @ 240VAC General Purpose
Output Contact Rating
• • • • • • • • • • • • • • • • • • • • • • • • • • • • 480VA @ 240VAC Pilot Duty, B300 *Note: 50Hz will increase all delay timers by 20%.
Power Consumption • • • • • • • • • • • • 5 Watts (max.)
This unique microcontroller-based voltage and phase-sensing device constantly monitors the
3-phase voltages to detect harmful power line conditions.When a harmful condition is detected,
the MotorSaver's output relay is deactivated after a specified trip delay. The output relay
reactivates after power line conditions return to acceptable levels. The Model 202 includes
advanced single LED diagnostics. Five different light patterns distinguish between faults and
normal conditions.
Available Models:
202-RP • • • • • • • •190-480VAC
202-575-RP • • • • •475-600VAC
Specifications
202-575-RP • • • • • • • • • • • • • • • • 475-600VAC After a Complete Power Loss • • • • Manual, 2-300 seconds adj.
Frequency • • • • • • • • • • • • • • • 50*/60Hz
Phase Sequence• • • • • • • • • • • • ABC SPDT • • • • • • • • • • • • • • • • • • • • 480VA @ 240VAC Pilot Duty
Output Contact Rating
Unbalance & Phasing Faults • • • • • • 2 seconds *Note: 50Hz will increase all delay timers by 20%.
CE Pending
Specifications
Reset.• • • • • • • • • • • • • • • • • • • • • • • 4.5%
Specifications
DPDT (-6 Option) • • • • • • • • • • • • • 1-10A General Purpose
350-200 • • • • • • • • • • • • • • • • • • • • 190-240VAC • • • • • • • • • • • • • • • • • • • • • • • • • • 480VA @ 240VAC Pilot Duty
3-Phase Line Voltage
Reset • • • • • • • • • • • • • • • • • • • • • 4.5%
Ambient Operating• • • • • • • • • • • • • -40° to 70° C (-40° to 158°F)
Operating Temperature
Ambient Storage • • • • • • • • • • • • • • -40° to 80° C (-40° to 176°F)
Low Voltage • • • • • • • • • • • • • • • • • 4 seconds
Trip Delay Time
Weight • • • • • • • • • • • • • • • • • • • 1.5 lbs.
Unbalance & Phasing Faults• • • • • • • • 2 seconds
High Voltage (% of setpoint) (option 9)
Special Options on Model 350
After a Fault • • • • • • • • • • • • • • • • • 2 seconds
Restart Delay Time
Trip • • • • • • • • • • • • • • • • • • • • • 110%
After a Complete Power Loss• • • • • • 2 seconds
Reset • • • • • • • • • • • • • • • • • • • • 107%
Variable Restart Delay (VRD) • • • • • • Manual, 2-300 seconds adj.
SPDT (350-200) • • • • • • • • • • • • • • • 480VA @ 240VAC Pilot Duty
Output Contact Rating
Specifications
355-400 • • • • • • • • • • • • • • • • • • • • 380-480VAC
SPDT (355-200) • • • • • • • • • • • • • • • 480VA at 240VAC Pilot Duty
Output Contact Rating
355-600 • • • • • • • • • • • • • • • • • • • • 475-600VAC
(Specify voltage range) • • • • • • • • • • • • • • • • • • • • • • • • • • 10A General Purpose
Frequency • • • • • • • • • • • • • • • • • • 50*/60Hz SPDT (355-400, 355-600) • • • • • • • • • 470VA @ 600VAC Pilot Duty
10A General Purpose or
Trip• • • • • • • • • • • • • • • • • • • • • • • 90% ±1% • • • • • • • • • • • • • • • • • • • • • • • • • 1hp @ 240VAC
Low Voltage (% of setpoint)
455-575 • • • • • • • • • • • • • • • • • • • • 475-600VAC After a Complete Power Loss • • • • • • Manual, 2-300 seconds adj.
455-480-R • • • • • • • • • • • • • • • • • • • 380-480VAC After a Motor Shut-down • • • • • • • • • Manual, 2-300 seconds adj.
Frequency • • • • • • • • • • • • • • • • • • 50*/60Hz
SPDT • • • • • • • • • • • • • • • • • • • • • • 480VA @ 240VAC Pilot Duty
Output Contact Rating
Reset • • • • • • • • • • • • • • • • • • • • • • 93% ±1% SPDT High Voltage Relay (-480R) • • • • 470VA @ 600VAC Pilot Duty
Transient Protection (Internal) • • • IEC 1000-4-5;1995 ±6kV
Trip • • • • • • • • • • • • • • • • • • • • • • • 110% ±1%
High Voltage (% of setpoint)
Reset • • • • • • • • • • • • • • • • • • • • • • Trip setting minus 1% *Note: 50Hz will increase all delay times by 20%.
The Informer-MS
is a handheld diagnostic tool designed for use with MotorSaver® Model 455*
equipped with an infrared LED transmitter.
* Model 455s manufactured after 03/01/06 are equipped with the infrared LED transmitter.
Models manufactured prior to this date are not compatible with the new Informer-MS.
Specifications
Signal • • • • • • • • • • • • Infrared
Communication
Voltage • • • • • • • • • • ±2%
Accuracy
Voltage • • • • • • • • • • 1.0VAC
Resolution
Features
• DIN rail or surface mountable Protects 3-Phase motors from:
• Manual reset option provides last fault detection • Loss of any phase (single-phasing)
• Auto-ranging voltage • Low voltage
• Advanced LED diagnostics • High voltage
• Adjustable voltage unbalance trip setting
• Voltage unbalance
• Adjustable trip & restart delay settings
• Phase reversal
• Rapid cycling
-L The 460-L is a three-phase voltage monitor, similar to a 460, but without the adjustable voltage unbalance and variable trip
delay.These are fixed at 6% for unbalance and 4 seconds for high, low and unbalanced voltage, and 1 second for single phase.
-575 The 460-575 is intended for incoming power sources between 470VAC and 600VAC. Most commonly used in Eastern Canada
and on generation units that generate 600VAC power.
-MR The 460-MR is used for any application that needs to have an external manual reset button. It is equipped with a two-prong
connection to hook to a normally open pushbutton, which can be mounted outside a panel, therefore eliminating the need to open
the panel to reset the unit.
-400HZ The 460-400Hz is intended for applications that have a 400Hz power supply rather than 50-60Hz, such as aircraft and
marine applications. It has all the features of the regular 460, such as the variable restart delay, voltage unbalance (2-8%) and
restart delay. Auto ranging from 190-480VAC.
-14 The 460-14 has two sets of contacts, 1 form A and 1 form C, for differing applications, where two different functions are required,
such as shutting off a motor and sounding an alarm.
-15 The 460-15 has two sets of contacts, 2 form C, for applications where two different units are to be controlled at once, such as
a unit that has separate contacts for a compressor and a fan.
-VBM The 460-VBM is designed so the user can set specific low and high voltage trip points.They also have a 1-30 second trip
delay and 1-500 second restart delay.The voltage unbalance is fixed at 6%.
Specifications
Power Consumption • • • • • • • 6 Watts (max.)
460, 460L, 460-MR, 460-400Hz • • • 190-480VAC Weight • • • • • • • • • • • • • • • • • 14 oz.
3-Phase Line Voltage
Trip • • • • • • • • • • • • • • • • • • • • 90% ±1% Electrostatic Discharge (ESD) • IEC 1000-4-2, Level 3, 6kV contact, 8kV air
Low Voltage (% of setpoint) Standards Passed
Reset • • • • • • • • • • • • • • • • • • • Trip setting minus 1% (5-8%) ANSI/IEEE• • • • • • • • • • • • • • C62.41 Surge and Ring Wave Compliance
• • • • • • • • • • • • • • • • • • • • • • • Trip setting minus .5% (2-4%) • • • • • • • • • • • • • • • • • • • • to a level of 6kV line-to-line
Hi-potential Test • • • • • • • • • • Meets UL508 (2 x rated V +1000V for 1 minute)
Low, High and Unbalanced Voltage • • 1-30 seconds adjustable
Trip Delay Time
Single-Phase Faults • • • • • • • • • • • 1 second fixed Temperature Range • • • • • • • • Ambient Operating: -40° to 70°C (-40° to 158°F)
Environmental
After a Complete Power Loss • • • 1-500 seconds adjustable Relative Humidity • • • • • • • • • 10-95%, non-condensing per IEC 68-2-3
1-Form C • • • • • • • • • • • • • • • • 10A General Purpose @ 240VAC Manual Reset (-MR) • • • • • • • External momentary pushbutton required.
Output Contact Rating Special Options
• • • • • • • • • • • • • • • • • • • • • • • Pilot Duty 480VA @ 240VAC, B300 *Note: 50Hz will increase all delay timers by 20%
The following 11 setpoints can be viewed from the 3-digit LED display or
Available Models: from a networked device: low voltage, high voltage, voltage unbalance, low
601 frequency, high frequency, trip delay for voltage/frequency faults, trip delay for
601-HVR single-phase faults, rapid-cycle timer (RD1), restart delay after all faults (RD2),
601-575 type of restart after all faults (manual or automatic), and RS-485 address. Six
parameters can be viewed as the motor is running: L1-L2 voltage,
L2-L3 voltage, L1-L3 voltage, average voltage, percent voltage unbalance,
and frequency.
Specifications
High Frequency Reset • • • • • • • • • • HF Setting -0.6Hz
601 • • • • • • • • • • • • • • • • • • • • • • 190-480VAC
Nominal Input Voltage
All of SymCom’s single-phase voltage monitors are micro-controller based and are factory calibrated for highly accurate and precise volt-
age measurements to provide high sensitivity while minimizing nuisance tripping.They are built with transformer power supplies, which
makes them highly resistant to damage caused by voltage transients on the power system that may be caused by switching transients
or lightning. Other types of power supplies such as switching, resistor limited and capacitor limited are typically more easily damaged by
transients.
Features
• Monitor single-phase voltage
• Panel mounted
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Model
50R-115
50R-115-2
50R-200
50R-200-2
50R-200-3
50R-200-9
50R-200-2-9
50R-400
50R-400-2
50R-400-3
50R-400-2-9
201-100-SP
201-200-SP
201A-277-SP
201-200-SP-T
202-200-SP
202-200-SP-NHV
460-100-SP
460-200-SP
Specifications
50R-115 • • • • • • • • • • • • • • • 95-120VAC SPDT • • • • • • • • • • • • • • • • • 10A General Purpose or 480VA @ 240VAC Pilot Duty
Line Voltage Output
Specifications 1
Reset • • • • • • • • • • • • • • • • • • • • • 107% The 600V socket can be surface mounted or installed on DIN Rail.
Available Models:
202-200-SP
202-200-SP-NHV
Features
Specifications
After a fault or
Restart Delay Time
*Note: 50Hz will increase all delay timers by 20%.
complete power loss • • • • • • • • Manual, 2-300 seconds adjustable
Features
Available Models: • Protects from low and high voltage
460-100-SP • DIN rail or surface mountable
460-200-SP • LED Diagnostics
• Adjustable voltage and restart delay setting
Specifications
460-100-SP• • • • • • • • • • • • • • • 95-120VAC
Single-Phase Line Voltage
After a Complete Power Loss • • • 1-500 seconds adjustable • • • • • • • • • • • • • • • • • • (2 x rated V +1000V for 1 minute)
• • • • • • • • • • • • • • • • • • • • • • • Pilot Duty 480VA @ 240VAC, B300 Temperature Range • • • • • Ambient Operating: -40° to 70°C (-40° to 158°F)
Environmental
Power Consumption • • • • • • • 6 Watts (max.) • • • • • • • • • • • • • • • • • • Ambient Storage: -40° to 80°C (-40° to 176°F)
Weight • • • • • • • • • • • • • • • • 14 oz. Class of Protection • • • • • IP20, NEMA 1 (finger safe)
Enclosure • • • • • • • • • • • • • • • Polycarbonate Relative Humidity • • • • • • 10-95%, non-condensing per IEC 68-2-3
Terminal Torque • • • • • • • • • • 6 in.-lbs.
Wire Type • • • • • • • • • • • • • • Stranded or solid *Note: 50 Hz will increase all delay timers by 20%
• • • • • • • • • • • • • • • • • • • • • • • • • 12-20 AWG, one per terminal
UL • • • • • • • • • • • • • • • • • • • • UL508
Safety Marks
CE • • • • • • • • • • • • • • • • • • • • IEC 60947-6-2
Current Monitors have many advantages over voltage monitors because they provide protection against both supply line and load side
faults when the motor is running.They protect against single-phasing and current unbalance problems that can be caused by voltage
supply problems, bad contactors, loose wiring, bad wires or damaged motors.They also provide very reliable overload and underload pro-
tection.
Current monitors are used to detect heater element failure, loss of load, peak power loads, runway and radio tower light failure, feed
rate, dull bits and blades, conveyor load jams, current demand level and to keep tooling loads at their most efficient point.
SymCom current monitors allow installation flexibility by providing models that accommodate built-in or external current transformers.
Models 520 and CP-5 require external CTs.
Features
• Diagnostic Display Protects 3-Phase motors from:
• Trip Delay • Overcurrent
• Undercurrent
• Rapid-cycle Timer, Power-up Timer
• Current unbalance
• Dry-well Timer • Rapid cycling
• Overcurrent Timer • Single-phasing
• Motor Acceleration • Phase reversal
• Remote Manual Reset
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MODEL
520CS-115
520CS-115-5
520CS-230
520CS-460
520CP-115
520CP-115-5
520CP-230
520CP-230-5
520CP-460
Available Models:
520CS-115
Features
520CS-115-5 • Motor acceleration trip delay
520CS-230
520CS-460 Protects 3-Phase motors from:
• Overcurrent
• Undercurrent
• Current unbalance
• Rapid cycling
• Single-phasing
Specifications
Control Voltage Output Contact Rating
520CS-115• • • • • • • • • • • • • • • • • • • • 100-130VAC SPDT (Model -115, -230)• • • • • • • • • • • 480VA at 240VAC Pilot Duty
520CS-230• • • • • • • • • • • • • • • • • • • • 200-250VAC DPDT (-5 Option)• • • • • • • • • • • • • • • 10A General Purpose
520CS-460• • • • • • • • • • • • • • • • • • • • 400-500VAC SPDT (Model -460) • • • • • • • • • • • • • • 470VA at 600VAC
Frequency • • • • • • • • • • • • • • • • • • • 50*/60Hz • • • • • • • • • • • • • • • • • • • • • • • • • • • 10A General Purpose
Maximum Full Scale Current • • • • • 5 Amps (max.) Transient Protection (Internal) • • • • 2500V for 10 ms
Fixed Operating Points Power Consumption• • • • • • • • • • • • 5 Watts (max.)
Reverse-Phase Trip Delay• • • • • • • • • • • 0.5 second Repeat Accuracy Trip Point• • • • • • • ±2%
Single-Phase Trip Delay • • • • • • • • • • • • 0.5 second Repeat Accuracy Timing • • • • • • • • • ±25%, ±1 second
Temperature Range • • • • • • • • • • • • 0˚ to 70ºC Weight • • • • • • • • • • • • • • • • • • • • • 2 lbs.
Options (additional cost) • • • • • • • • DPDT Relay Contacts
•••••••••••••••••••••••••••
Features
Available Models:
Protects 3-Phase motors from:
520CP-115 • Overcurrent
520CP-115-5 • Undercurrent
520CP-230 • Current unbalance
520CP-230-5 • Rapid cycling
520CP-460 • Single-phasing
520CP-115-XX06 • Phase reversal
520CP-115-RX-30
520CP-115-RX-56
520CP-115-XX06 - This 520CP unit had RD1 in minutes (0-500 for deep wells that have a
need for an extended back flow time.
520-115-RX-30 - The 520CP unit has two output relays that work independently of each
other.The right relay energizes on start up and the left relay energizes on a fault.
520CP-115-RX-56 - This 520CP unit displays NC when the current of the motor equals ‘0’
for more than 4 seconds.
Specifications
Control Voltage Output Contact Rating
520CP-115 • • • • • • • • • • • • • • • • • • • • • 100-130VAC SPDT (Model -115, -230)• • • • • • • • • • • 480VA at 240VAC Pilot Duty
520CP-230 • • • • • • • • • • • • • • • • • • • • • 200-250VAC DPDT (-5 Option)• • • • • • • • • • • • • • • 10A General Purpose
520CP-460 • • • • • • • • • • • • • • • • • • • • • 400-500VAC SPDT (Model -460) • • • • • • • • • • • • • • 470VA at 600VAC
Frequency • • • • • • • • • • • • • • • • • • • • 50*/60Hz • • • • • • • • • • • • • • • • • • • • • • • • • • • 10A General Purpose
Maximum full scale current • • • • • • • 5 Amps (max.) Transient Protection (Internal) • • • • • 2500V for 10 ms
Fixed Operating Point Power Consumption• • • • • • • • • • • • • 5 Watts (max.)
Reverse & Single-Phase Trip Delay • • • • • • 0.5 second Weight• • • • • • • • • • • • • • • • • • • • • • • 2 lbs.
Trip Point Accuracy • • • • • • • • • • • • • ±2% Options (additional cost) • • • • • • • • • DPDT Relay Contacts
Timing Accuracy • • • • • • • • • • • • • • • ±25%, ±1 second ••••••••••••••••••••••••••••
Temperature Range • • • • • • • • • • • • • 0˚ to 70ºC
*Note: 50Hz will increase all delay timers by 20%
Current Monitors have many advantages over voltage monitors because they provide protection against both supply line and load side
faults. They protect against single-phasing and current unbalance problems that can be caused by voltage supply problems, bad
contactors, loose wiring, bad wires or damaged motors.They also provide very reliable overload and underload protection.
Current monitors are used to detect heater element failure, loss of load, peak power loads, runway and radio tower light failure, feed
rate, dull bits and blades, conveyor load jams, current demand level and to keep tooling loads at their most efficient point.
SymCom current monitors allow installation flexibility by providing models that accommodate built-in or external current transform-
ers. Models 520 and CP-5 require external CTs.
Features
• Linear trip curve Protects 3-Phase motors from:
• Undercurrent trip delay • Low and high voltage
• Overcurrent timer • Contact failure
• Power-up/rapid-cycle timer • Undercurrent
• Underload restart delay timer • Overcurrent
• Rapid cycling
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MODEL
CP-5-115
CP-5-460
The CP-5 has both an adjustable trip level and an adjustable trip delay timer.
When the current is sensed, the Model CP-5 activates its output relay, thus
starting the motor/pump.When the current in the monitored power line falls
below the user-selectable trip point, the unit goes through a trip delay timer
then deactivates the output relay.
See Appendix A, Figure 27 for a typical wiring diagram.
Specifications
CP-5-115 • • • • • • • • • • • • • 115VAC
Nominal Input Voltage
Pilot Duty Contact Rating • • 480VA @ 240VAC (115V units)
Output Relay (SPDT)
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MODEL
ALT-(xxx)-S
ALT-(xxx)-S-SW
ALT-(xxx)-X
ALT-(xxx)-X-SW
50R-400-ALT
Specifications
When used in single float applications, the alternating relay changes state after the
float switch opens*, forcing the other pump to run the next time the float closes.
When used in dual float applications, the alternating relay will allow both pumps to
run simultaneously when the lead and lag floats are both closed.
An adjustment knob provides the option to force one pump to run every time the
Part No. 50R-400-ALT
float switch is closed.This is helpful when one pump has been removed for repair or
for test purposes.
A built-in debounce feature prevents the alternating relay from changing state if the
float contact bounces momentarily.
See Appendix A, Figure 42 for a typical wiring diagram.
* The alternating relay will not switch states while current is flowing. Switching will only occur after current has
been sensed, followed by loss of current for the duration of the debounce time delay.
Features
• Alternates between two loads
• Solid-state reliability
• Debounce time delay
• Compatible with single or dual float applications
Specifications
An Intrinsically-Safe Switch is an isolated UL913 listed device used to interface between hazardous and non-hazardous areas.The input
circuitry is designed to never supply excessive energy thus greatly reducing the likelihood of a spark. Provides intrinsically-safe circuits in
the following locations: Division I and II, Class I, Groups A, B, C, D; Class II, Groups E, F, G and Class III hazardous locations.
Features
• Compact design
• Finger-safe terminals
• DIN rail or surface mountable
• LED contact state indicator(s)
• Isolated output relay
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MODEL
ISS-100
ISS-101
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ISS-105-ISO
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ISS-102C-M-LC
ISS-102CCI-M-MC
Features
ISS-100 ISS-101
• Compact design • Compact design
• Finger-safe terminals • LED state indicator
• DIN rail or surface mountable • DIN rail or surface mountable via common octal-base package
• LED state indicator • Pop-in replacement for other manufacturers’ parts
• Isolated output relay for PLC or control voltage • Isolated output relay for PLC or control voltage
Specifications
Supply Voltage • • • • • • • • • • • • 90-120VAC Entity Parameters• • • • • • • •Voc = 16.8V Po=Voc*Isc
• • • • • • • • • • • • • • • • • • • • • Isc = 1.2mA 4
General Purpose• • • • • • • • • • • • • 8A @120VAC
Relay Output Rating
• • • • • • • • • • • • • • • • • • • • • La = 100mH
Pilot Duty • • • • • • • • • • • • • • • • • 180VA @120VAC, C300 • • • • • • • • • • • • • • • • • • • • • Ca = 0.39uF
Relay Contact Life (Electrical) • • • • 100,000 cycles min. @ rated load
Relay Contact Life (Mechanical) • • • 10,000,000 cycles Electrostatic Discharge (ESD) • • IEC 1000-4-2,Level 3,6kV contact,8kV air.
Standards Passed
Operating Temperature • • • • • • -20° to 55°C Radio Frequency Immunity (RFI) • IEC 61000-4-2, Level 3, 10V/m
Weight • • • • • • • • • • • • • • • • • • 8 oz. Fast Transients • • • • • • • • • • • • IEC 61000-4-4, Level 3, 4kV input power
Power Consumption • • • • • • • • 1.5 Watts (max.) Safety Mark • • • • • • • • • • • • UL 913 Sixth Edition,August 8, 2002
Wire range • • • • • • • • • • • • • • • 12 to 20 AWG
Recommended Terminal Torque • 3.5 to 4.5 in.-lbs. (max. 6 in.-lbs.)
The ISS-102
SymCom’s Model ISS-102 two-channel, intrinsically-safe switch is designed for
multiple uses including a pump-up/pump-down (latching) controller, alternating
relay, or two-channel switch. Two LEDs indicate the state of the intrinsically-safe
inputs and output relays, and user-selectable options are available including a
variable resistance threshold for float inputs.The ISS-102 enclosure is surface
mountable, but is also compatible with DIN rail (35mm).
-LC Each input channel is active when the corresponding switch is closed.When
the lag input (CH2) is activated, the output closes.Applying latching logic, the out-
put contact remains closed until the lead (CH1) and the lag (CH2) inputs are
deactivated. Sensitivity is fixed at 100kOhms with a debounce time delay of 2 sec-
onds.
-DCS This dual-channel switch has a debounce delay feature of 0.5 seconds.
Available Models: Resistance probes or switches can be used on its inputs.Two LEDs illuminate the
output state of either form A relay. Sensitivity is fixed at 100kOhms with a
ISS-102A-LC (Latching Controller) debounce time delay of 0.5 seconds.
ISS-102AA-DCS (Dual Channel Switch)
ISS-102ACI-MC (Multi-function Controller) -MC By selecting the proper functionality through the dip switches, you can
ISS-102C-M-LC (MSHA* evaluated) define a pump-up or pump-down, single or dual channel non-latching switch.The
ISS-102CCI-M-MC (MSHA* evaluated) sensitivity adjustment (4, 4.7k-100kOhms) allows you to define the input imped-
ance at which the output relays (one form A & one form C) will change state, with
* Mine Safety and Health Administration a debounce time delay of 0.5 or 2 seconds.
Features
• Compact design
• Finger-safe terminals
• DIN rail or surface mountable
• LED state indicator
• 2 input channels
Specifications
Supply Voltage • • • • • • • • • • • • 120VAC Entity Parameters • • • • • • • Voc = 16.8V Po=Voc*Isc
• • • • • • • • • • • • • • • • • • • • • Isc = 1.2mA 4
General Purpose• • • • • • • • • • • • • 5A @120VAC • • • • • • • • • • • • • • • • • • • • • La = 100mH
Relay Output Rating
Operating Temperature • • • • • • -20° to 55°C Radio Frequency Immunity (RFI) • IEC 61000-4-2, Level 3, 10V/m
Weight • • • • • • • • • • • • • • • • • • 9 oz. Fast Transients • • • • • • • • • • • • IEC 61000-4-4, Level 3, 4kV input power
Power Consumption • • • • • • • • 2 Watts (max.) Safety Mark • • • • • • • • • • • • UL 913
Wire range • • • • • • • • • • • • • • • 12 to 20 AWG (except Models ISS-102C-M-LC & ISS-102CCI-M-MC which have been
Recommended Terminal Torque • 3.5 to 4.5 in.-lbs. (max. 6 in.-lbs.) evaluated by MSHA)
The IS Super Cell has a long list of features that are needed for
multiple pump applications. The IS Super Cell can indicate low, high
and out-of-sequence alarms. If an out-of-sequence alarm occurs, the
skipped pump(s) will be started as intended. The Model ISS-105
can be set up to do non-alternating control, alternating control and
alternating control with one non-alternating pump.
Available Models: The non-alternating pump is intended for use with an emergency or
ISS-105 (Intrinsically-Safe & Pump Controller) jockey pump. The IS Super Cell can start an emergency pump once
ISS-105-ISO (Intrinsically-Safe Only) every 50 cycles to keep it working freely. Using the built-in DIP
ISS-105-ISO-F (Intrinsically-Safe Only with Fast Trip Relays) switches, individual pumps can be disabled when taken out of
service for repair or maintenance.
Features
Specifications
Supply Voltage • • • • • • • • • • • • 120VAC Entity Parameters• • • • • • • •Voc = 16.8V Po=Voc*Isc
• • • • • • • • • • • • • • • • • • • • • Isc = 1.2mA 4
General Purpose• • • • • • • • • • • • • 7A @ 240VAC • • • • • • • • • • • • • • • • • • • • • La = 100mH
Relay Output Rating
Operating Temperature • • • • • • -40° to 55°C Radio Frequency Immunity (RFI) • IEC 61000-4-2, Level 3, 10V/m
Weight • • • • • • • • • • • • • • • • • • 1.2 lbs. Fast Transients • • • • • • • • • • • • IEC 61000-4-4, Level 3, 4kV input power
Power Consumption • • • • • • • • 5 Watts (max.) • • • • • • • • • • • • • • • • • • • • • • • 2kV Inputs/Outputs
Wire range • • • • • • • • • • • • • • • 12 to 20 AWG Safety Mark • • • • • • • • • • • • UL 913 Sixth Edition,August 8, 2002
Recommended Terminal Torque • 3.5 to 4.5 in.-lbs. (max. 6 in.-lbs.)
Pump Controllers are innovative products for controlling a single pump or multiple pumps. Some models can be used to detect pump seal
leaks and motor overheating on submersible pumps. Other models can be used as a five-channel pump controller or five-channel switch
to support all popular industry standard multi-pump configurations.
Features
• UL 508 listed (plug-in types must use and OT08-PC or RB08-PC octal
base socket manufactured by Custom Connector to qualify as UL listed)
• DIN rail or surface mountable
• Finger-safe terminals
• LED status indicators
The PC-102
-DL is a Dual seal-Leak detector.The inputs are used to sense seal
failures on pumps. When water is detected, the associated output
relay is energized. The input logic may be selected to be direct or
inverted using DIP switches on the side of the device.
Both units have two form-C isolated output relays and two LEDs,
which illuminate when each associated output relay is energized.
Available Models:
PC-102CICI-DL
PC-102CICI-LT
Features
• Compact design
• Finger-safe terminals
• DIN rail or surface mountable
• Two Form C isolated contacts with LED status indicators
• Invertible relay logic
Specifications
Supply Voltage • • • • • • • • • • • • • • • 120VAC nominal
Frequency • • • • • • • • • • • • • • • • • • 50/60Hz
Sensitivity • • • • • • • • • • • • • • • • • • 4.7k-100kΩ
Input Logic• • • • • • • • • • • • • • • • • • Direct or inverted
Debounce Time Delay • • • • • • • • • 0.5 or 2 seconds
The PC-105
is a five-channel pump controller designed to handle multiple pump
applications.Alternatively, it can operate as a five-channel switch.
It can indicate low, high and out-of-sequence alarms and use alternat-
ing and non-alternating pump control.The non-alternating pump can
be used as a jockey pump or emergency pump.
Using the built-in DIP switches, individual pumps can be disables when
taken out of service for repair or maintenance.
Features
• Low, high and out-of-sequence alarms
• Variable time delay / lag pump delay from 2-255 seconds
• Separate pump stops
• Duplex, triplex or quadplex pump modes
• Pump-up or pump-down functions
• External silence, reset and alternation configuration
• Five-channel relay configuration
• DIN rail or surface mountable
Specifications
Supply Voltage • • • • • • • • • • • • 120VAC
Frequency • • • • • • • • • • • • • • • • 50*/60Hz
Features
• LED status indicator
Specifications
Electrostatic Discharge (ESD) • • • • • • • IEC 100-4-2, Level 3, 6kV contact, 8kV air
Standards Passed
Features
• DIN rail or surface mountable
• Unique probe protection algorithm
Part No. 460-15-100-SLD
• Invertible relay logic
• 4.7k to 100kΩ adjustable sensitivity
• Microcontroller based
• 2 relay contacts
• LED status indicator
Specifications
Hi-Potential Test • • • • • • • • • • • • • • • Meets UL508
460-15-100-SLD • • • • • • • • • • • • • • • 110/120VAC nominal • • • • • • • • • • • • • • • • • • • • • • • • (2 x rated V + 1000 V for 1 minute)
Control Voltage
Frequency • • • • • • • • • • • • • • • • • • 50*/60Hz
Sensitivity • • • • • • • • • • • • • • • • • • 4.7k-100kΩ
Environmental
Pilot Duty • • • • • • • • • • • • • • • • • • • 360VA @ 240VAC Ambient Storage • • • • • • • • • • • • • • • -40° to 80°C (-40° to 176°F)
Output contact Rating – SPDT
Torque • • • • • • • • • • • • • • • • • • • • • 6 in.-lbs.
Terminal
Electrostatic Discharge (ESD) • • • • • • • IEC 100-4-2, Level 3, 6kV contact, 8kV air
Standards Passed
Relay logic can be inverted so the PumpSaver’s output contacts change state
when the probe is no longer submersed.
Features
• DIN rail or surface mountable
• Unique probe protection algorithm
• Invertible relay logic
Specifications
Frequency • • • • • • • • • • • • • • • • • • 50*/60Hz
Sensitivity • • • • • • • • • • • • • • • • • • 100kΩ
Environmental
Pilot Duty • • • • • • • • • • • • • • • • • • • 360VA @ 240VAC Ambient Storage • • • • • • • • • • • • • • • -40° to 80°C (-40° to 176°F)
Output contact Rating – SPDT
Torque • • • • • • • • • • • • • • • • • • • • • 6 in.-lbs.
Terminal
Electrostatic Discharge (ESD) • • • • • • • IEC 100-4-2, Level 3, 6kV contact, 8kV air
Standards Passed
More than just an overload relay, three-phase PumpSavers provide protection from underload, current unbalance, rapid cycle
and many other programmable parameters.They provide a digital display for setting parameters, monitoring operation and
displaying fault codes to aid in troubleshooting pump malfunctions.
Features
• UL, cUL, and CE listed
• RS485 Modbus communication
• RM-1000 & RM-2000 compatible
• Diagnostic display
• Manual reset
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MODEL
777-KW/HP
777-KW/HP-P
777-LR-KW/HP
777-HVR-KW/HP
777-575-KW/HP
777-TS
777-LR-TS
777-575-TS
777-AccuPower
The underpower trip feature is desirable anytime the current vs. load
characteristic is non-linear or has little change. In general terms, small-
er motors and slow speed motors have little change in current over the
normal load range. Larger motors that are running light loads will also
show small current changes over the operating load range.
Features
• Low power protection • Modbus communication
• High power protection • Built-in 3-digit display for setup &
• Overcurrent (overload) diagnostics
• High voltage
• Low voltage
• Current unbalance
• Voltage unbalance
• Ground fault
Specifications
Electrical
Nominal Input Voltage
777-KW/HP, 777-KW/HP-P• • • • • • • • • • • • • • 190-480VAC (3-phase)
777-LR-KW/HP • • • • • • • • • • • • • • • • • • • • • 190-480VAC (3-phase)
777-HVR-KW/HP • • • • • • • • • • • • • • • • • • • 380-480VAC (3-phase)
777-575-KW/HP • • • • • • • • • • • • • • • • • • • • 500-600VAC (3-phase)
Current
777-KW/HP, 777-KW/HP-P• • • • • • • • • • • • • • 2-800A (external CTs required above 90A)
777-HVR-KW/HP, 777-575-KW/HP• • • • • • • • • 2-800A (external CTs required above 90A)
777-LR-KW/HP • • • • • • • • • • • • • • • • • • • • • 1-9A
Frequency • • • • • • • • • • • • • • • • • • • • • • • • • • • 50*/60Hz
TC- Overcurrent Trip Class • • • • • • • • • • • • • • • • • 5, 10, 15, 20, 30 (J prefix enables jam protection feature)
Short Circuit Rating • • • • • • • • • • • • • • • • • • • • • 100kA
Power Consumption • • • • • • • • • • • • • • • • • • • • • 10 Watts (max.)
Output Contact Rating SPDT (Form C) • • • • • • • • • • Pilot duty rating: 480VA @ 240VAC
• • • • • • • • • • • • • • • • • • • • • • • • • • • • General purpose: 10A @ 240VAC
Accuracy
Voltage • • • • • • • • • • • • • • • • • • • • • • • • • • ±1%
Current• • • • • • • • • • • • • • • • • • • • • • • • • • ±3% (<100 A Direct)
Power• • • • • • • • • • • • • • • • • • • • • • • • • • • ±4% (<100 A Direct)
GF Current • • • • • • • • • • • • • • • • • • • • • • • ±15%
Timing • • • • • • • • • • • • • • • • • • • • • • • • • • 5% ±1 second
Repeatability
Voltage • • • • • • • • • • • • • • • • • • • • • • • • • • ±0.5% of nominal voltage
Current• • • • • • • • • • • • • • • • • • • • • • • • • • ±1% (<100 amps direct)
Power• • • • • • • • • • • • • • • • • • • • • • • • • • • ±2%
Safety Marks
UL • • • • • • • • • • • • • • • • • • • • • • • • • • • • UL508, UL1053
CE • • • • • • • • • • • • • • • • • • • • • • • • • • • • IEC 60947-1, IEC 60947-5-1
CSA• • • • • • • • • • • • • • • • • • • • • • • • • • • • C22.2
Standards Passed
Electrostatic Discharge (ESD)• • • • • • • • • • • • • IEC 1000-4-2, Level 3, 6kV contact, 8kV air
Radio Frequency Immunity (RFI), Conducted • • • • IEC 1000-4-6, Level 3 10V/m
Radio Frequency Immunity (RFI), Radiated • • • • • IEC 1000-4-3, Level 3 10V/m
Fast Transient Burst• • • • • • • • • • • • • • • • • • • IEC 1000-4-4, Level 3, 3.5 kV input power
Surge
IEC • • • • • • • • • • • • • • • • • • • • • • • • • • 1000-4-5
• • • • • • • • • • • • • • • • • • • • • • • • • • • • Level 3, 2kV line-to-line; Level 4, 4kV line-to-ground
ANSI/IEEE • • • • • • • • • • • • • • • • • • • • • • C62.41 Surge and Ring Wave Compliance to a level of 6kV line-to-line
Hi-potential Test• • • • • • • • • • • • • • • • • • • • • Meets UL508 (2 x rated V +1000V for 1 minute)
Vibration • • • • • • • • • • • • • • • • • • • • • • • • • IEC 68-2-6, 10-55Hz, 1mm peak-to-peak, 2 hours, 3 axis
Shock• • • • • • • • • • • • • • • • • • • • • • • • • • • IEC 68-2-27, 30g, 3 axis, 11ms duration, half-sine pulse
Mechanical
Dimensions • • • • • • • • • • • • • • • • • • • • • • • • • • 3.1"H x 5.1"D x 3.9"W
Weight • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1.2 lbs.
Maximum Conductor Size Through 777 • • • • • • • • • 0.65" with insulation
Environmental
Temperature Range • • • • • • • • • • • • • • • • • • • • • Ambient Operating: -40° to 70°C (-40° to 158°F)
• • • • • • • • • • • • • • • • • • • • • • • • • • • • Ambient Storage: -40° to 80°C (-40° to 176°F)
Pollution Degree • • • • • • • • • • • • • • • • • • • • • • • 3
Class of Protection • • • • • • • • • • • • • • • • • • • • • • IP20, NEMA 1
Relative Humidity • • • • • • • • • • • • • • • • • • • • • • 10-95%, non-condensing per IEC 68-2-3
Features
• Power factor measurement Protects 3-Phase motors from:
• Power measurement • High temperature
• Run-hour meter • High and low voltage
• Programmable automatic, semiautomatic • Voltage unbalance
or manual restart control • Loss of any phase (single-phasing)
• 3 separate restart timers for rapid-cycle protection, • Phase-reversal
motor cool down and dry-well recovery • Undercurrent
• Remote pushbutton reset option • Overcurrent
• Built-in 3-digit display for setup and diagnostics • Single-phase current
• Last fault indication on display • Current unbalance
• Last 4 faults available on network or remote displays • Ground fault
• Optional remote displays (RM-1000 and RM-2000) • Contact failure
• Modbus communication capabilities • Rapid cycling
• DeviceNet™ capabilities
• Adjustable underload trip delay
Specifications
Standards Passed
Nominal Input Voltage Electrostatic Discharge (ESD)
Electrical
777-TS, 777-LR-TS• • • • • • • • • • • 190-480VAC IEC 1000-4-2, Level 3, 6kV contact, 8kV air
777-575-TS • • • • • • • • • • • • • • • 500-600VAC Radio Frequency Immunity (RFI), Conducted
Frequency • • • • • • • • • • • • • • • • 50*/60Hz IEC 1000-4-6, Level 3 10V/m
Motor Full Load Amp Range Radio Frequency Immunity (RFI), Radiated
777-TS, 777-575-TS • • • • • • • • • • 2-800A (external CTs required IEC 1000-4-3, Level 3 10V/m
over 90A) Fast Transient Burst
777-LR-TS • • • • • • • • • • • • • • • • 1-9A IEC 1000-4-4, Level 3, 3.5 kV input power
TC- Overcurrent Trip Class • • • • • 5, 10, 15, 20, 30 Surge
• • • • • • • • • • • • • • • • • • • • (J prefix enables jam protection feature) IEC 1000-4-5 Level 3, 2kV line-to-line; Level 4, 4kV
Short Circuit Rating • • • • • • • • • • 100kA line-to-ground
Power Consumption • • • • • • • • • 10 Watts (max.) ANSI/IEEE C62.41 Surge and Ring Wave Compliance
Output Contact Rating SPDT (Form C) to a level of 6kV line-to-line
Pilot duty: 480VA @ 240VAC
General purpose: 10A @ 240VAC Dimensions• • • • 3.1"H x 5.1"D x 3.9"W
Mechanical
Features
• Motor output power measurement Protects 3-Phase motors from:
• 3 separate restart timers for rapid-cycle protection, motor cool • Loss of any phase (single-phasing)
down and dry-well recovery • Phase-reversal
• Built-in 3-digit display for setup and diagnostics • Underload
• Last fault indication on display • Overcurrent
• Last 4 faults available on network or remote displays • Single-phase current
• Optional remote displays (RM-1000 and RM-2000) • Current unbalance
• Modbus communication capabilities • Contact failure
• DeviceNet™ capabilities • Rapid cycling
• Adjustable underload trip delay (network only)
• Power factor measurement (network readable)
• Run-hour meter (network readable)
Specifications
Standards Passed
Nominal Input Voltage • • • • • 190-480VAC, (standard) Electrostatic Discharge (ESD)
Electrical
Voltage • • • • • • • • • • • • • ±0.5% of nominal voltage Ambient Operating: -40° to 70°C (-40° to 158°F)
Current• • • • • • • • • • • • • ±1% (<100 amps direct) Ambient Storage: -40° to 80°C (-40° to 176°F)
Safety Marks Pollution Degree: 3
UL • • • • • • • • • • • • • • • • UL508, UL1053 Class of Protection: IP20, NEMA 1
CE • • • • • • • • • • • • • • • • IEC 60947-1, IEC 60947-5-1 Relative Humidity: 10-95%, non-condensing per IEC 68-2-3
CSA • • • • • • • • • • • • • • • C22.2
*Note: 50Hz will increase all delay timers by 20%.
**On a well balanced system within recommended current range.
Our line of single-phase PumpSavers provide ideal protection from dry-well and dead-head situations, as well as overload, over and under-
voltages and rapid cycling.The 77C family of overload relays provide this same protection and much more with programmable parame-
ters, diagnostic display of fault codes to aid in troubleshooting and remote communication capability.
Features
• Snap-in installation (Insiders)
• Panel mounted (Remaining units)
• Use power factor calculation for dry-well trip
• Diagnostics
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MODEL
77C-KW/HP
77C-LR-KW/HP
111-Insider
112-Insider
231-Insider-P
232-Insider
111
111-3R-L
233-P
233-P-3R-L
233-1.5-P
233-1.5-P-3R-L
235
235-3R-L
233-P-UCTD8
233-P-UCTD8-3R-L
Specifications
Standards Passed
Nominal Input Voltage • • • • • 100-240VAC, (standard) Electrostatic Discharge (ESD)
Electrical
Current• • • • • • • • • • • • • ±1% (Direct, no external CTs) Ambient Operating: -40° to 70°C (-40° to 158°F)
Safety Marks Ambient Storage: -40° to 80°C (-40° to 176°F)
UL • • • • • • • • • • • • • • • • UL508, UL1053 Pollution Degree: 3
CE • • • • • • • • • • • • • • • • IEC 60947-1, IEC 60947-5-1 Class of Protection: IP20, NEMA 1
Relative Humidity: 10-95%, non-condensing per IEC 68-2-3
*Note: 50Hz will increase all delay timers by 20%.
The Informer
is a handheld diagnostic tool designed for use with single-phase PumpSaver®
models equipped with an infrared LED transmitter.
The Informer uses an infrared receiver to access information sent from the
PumpSaver®, which can be helpful for troubleshooting the system. Each
SymCom single-phase PumpSaver® model equipped with an infrared LED
transmits valuable information from the device. To retrieve this
information, the Informer's receiver must be directed toward the PumpSaver's
LED transmitter. A green communication status light indicates when the
Informer is receiving data from the PumpSaver®. If communication is lost, the
Informer will display the last values it received. The Informer automatically
turns off after 2 minutes of non-use to conserve battery power.
Specifications
Signal • • • • • • • • • • • • Infrared
Communication
Voltage • • • • • • • • • • ±2%
Accuracy
Current • • • • • • • • • • ±2%
Power • • • • • • • • • • • ±4%
Voltage • • • • • • • • • • 1.0VAC
Resolution
Specifications
Model 111-Insider Model 231-Insider-P
Single-Phase Line Voltage (±10%) • • 115VAC Single-Phase Line Voltage (±10%) • • • • •230VAC
Load Range• • • • • • • • • • • • • • • • • • 1/3-1/2hp Load Range • • • • • • • • • • • • • • • • • • • •1/3-1hp
Frequency• • • • • • • • • • • • • • • • • • • 50*/60Hz Frequency • • • • • • • • • • • • • • • • • • • • •50*/60Hz
Overvoltage/Undervoltage Delay • • • • • 2 seconds All other faults (Dry-Well Rec.Timer) • • • •2-225 min., Manual
Restart Delay Time
All other faults (Dry-Well Rec.Timer) • • 2-225 min., Manual Output Contact Rating (SPST) • • • • • • •1hp @ 240VAC
Output Contact Rating (SPST) • • • • 1/2 hp @ 115VAC • • • • • • • • • • • • • • • • • • • • • • • • • • • • •(17A max.)
• • • • • • • • • • • • • • • • • • • • • • • • • • (17A max.) Weight • • • • • • • • • • • • • • • • • • • • • • •10 oz.
Weight • • • • • • • • • • • • • • • • • • • • • 10 oz. Power Consumption • • • • • • • • • • • • •5 Watts (max.)
Power Consumption • • • • • • • • • • • 5 Watts (max.)
UL • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •UL 508
Safety Marks
Part No. 232-Insider See Appendix A, Figure 36 for a typical wiring diagram.
Note:The use of flow restrictors, unusually high head pressures, or low water
conditions at the time of calibration may interfere with the detection of
dead-head and dry-run conditions. Contact SymCom for information on a
product to fit these applications.
Specifications
Model 112-Insider Model 232-Insider
Single-Phase Line Voltage (±10%)• 115VAC Single-Phase Line Voltage (±10%)• 230VAC
Load Range • • • • • • • • • • • • • • • • 1/3-1/2hp Load Range • • • • • • • • • • • • • • • • 1/3-1hp
Frequency • • • • • • • • • • • • • • • • • 50*/60Hz Frequency • • • • • • • • • • • • • • • • • 50*/60Hz
Operating Points Operating Points
Overload• • • • • • • • • • • • • • • • • • • 125% of Cal. Point Overload • • • • • • • • • • • • • • • • • • 125% of Cal. Point
Underload • • • • • • • • • • • • • • • • • • Approx. 80% of Cal. Point Underload • • • • • • • • • • • • • • • • • • Approx. 80% of Cal. Point
With high sensitivity jumper removed • Approx. 87% of Cal. Point With high sensitivity jumper removed • Approx. 87% of Cal. Point
Overvoltage Reset Point • • • • • • • • • 132.5 Overvoltage Reset Point • • • • • • • • • 265
Undervoltage Reset Point • • • • • • • • 95 Undervoltage Reset Point • • • • • • • • 190
Trip Delay Time (Overload) • • • • • • • 5 seconds Trip Delay Time (Overload) • • • • • • • 5 seconds
Trip Delay Time (Dry Well) • • • • • • • 4 seconds Trip Delay Time (Dry Well) • • • • • • • 4 seconds
Restart Delay Time Restart Delay Time
Overvoltage/Undervoltage Delay • • • 2 seconds Overvoltage/Undervoltage Delay • • • 2 seconds
All other faults (Dry-Well Rec.Timer) 2-225 minutes, Manual All other faults (Dry-Well Rec.Timer) 2-225 minutes, Manual
Output Contact Rating (SPST)• • • 1/2hp @ 115VAC Output Contact Rating (SPST) • • • • • 1 hp @ 240VAC
• • • • • • • • • • • • • • • • • • • • • • • • • (17A max.) • • • • • • • • • • • • • • • • • • • • • • • • • (17A max.)
Operating Temperature • • • • • • -40° to 70°C Operating Temperature • • • • • • -40° to 70°C
(-40° to 158°F) (-40° to 158°F)
Weight • • • • • • • • • • • • • • • • • • • 10 oz. Weight • • • • • • • • • • • • • • • • • • • 10 oz.
Power Consumption • • • • • • • • • 5 Watts (max.) Power Consumption • • • • • • • • • 5 Watts (max.)
All other faults (Dry-Well Rec.Timer) • 2-225 minutes, Manual All other faults (Dry-Well Rec.Timer) • 2-225 minutes, Manual
Output Contact Rating (SPST) • • • 3hp @ 240VAC Output Contact Rating (SPST) • • • 1hp @ 115VAC
• • • • • • • • • • • • • • • • • • • • • • • • • (17A max.) • • • • • • • • • • • • • • • • • • • • • • • • • (17A max.)
Operating Temperature • • • • • • -40° to 70°C Operating Temperature • • • • • • -40° to 70°C
(-40° to 158°F) (-40° to 158°F)
Weight • • • • • • • • • • • • • • • • • • • • 14 oz. Weight • • • • • • • • • • • • • • • • • • • • 14 oz.
Power Consumption • • • • • • • • • • 5 Watts (max.) W/ NEMA 3R enclosure w/ lenses • • • 1.6 lbs.
Safety Marks • • • • • • • • • • • • • • • • UL 508 Power Consumption • • • • • • • • • • 5 Watts (max.)
CSA C 22.2 No. 14 Safety Marks • • • • • • • • • • • • • • • • UL 508
*Note: 50Hz will increase all delay timers by 20% CSA C 22.2 No. 14
www.symcom.com • tel: 605-348-5580 800-843-8848 • fax: 605-348-5685 59
Model 235
Note:
The use of flow restrictors or unusually high head pressures or low water
conditions at the time of calibration may interfere with the detection of dead-head
and dry-run conditions. Contact SymCom for information on activating the special
underload high sensitivity mode built into the Model 111-Insider, Model 231-Insider-
P, Model 111, Model 233-P and Model 235 PumpSaver® controllers.
Specifications
Single-Phase Line Voltage (±10%)• 230VAC Trip Delay Time
Load Range • • • • • • • • • • • • • • • 5-15hp Overload • • • • • • • • • • • • • • • • • 5 seconds
Frequency • • • • • • • • • • • • • • • • 50*/60Hz Dry Well • • • • • • • • • • • • • • • • • • 4 seconds
Current Transformer Ratio • • • 50:5 (5-7.5hp) Restart Delay Time
• • • • • • • • • • • • • • • • • • • • • • • 75:5 (10hp) Overvoltage/Undervoltage Delay • • 2 seconds
• • • • • • • • • • • • • • • • • • • • • • • 100:5 (15hp) All other faults
Operating Points (Dry-Well Recovery Timer) • • • • • • 2-225 minutes, Manual
Overload• • • • • • • • • • • • • • • • • Approx. 125% of Cal. Amps Output Contact Rating (SPST)• 480VA @240VAC
Underload (Dry Well) • • • • • • • • Approx. 80% of Cal. Amps 1 hp, 240VAC
With high sensitivity jumper removed • Approx. 87% of Cal. Amps Weight
Overvoltage Trip Point • • • • • • • 265 w/o NEMA 3R Enclosure • • • • • • • 14 oz.
Undervoltage Trip Point • • • • • • 190 w/ NEMA 3R Enclosure w/ lenses • • 1.6 lbs.
# of Restarts allowed in a 60 seconds period before lockout Power Consumption • • • • • • • • 5 Watts (max.)
(Rapid-Cycle Timer)• • • • • • • • • • • 4 *Note: 50Hz will increase all delay timers by 20%
Operating Temperature • • • • • • -40° to 70°C
(-40° to 158°F)
SymCom’s load sensors are designed to be adaptable to many different applications.They utilize a CT (current transformer) inside the unit
to read the currents of the equipment being monitored.The Model LSR-0 is a self-powered unit used as a proof relay.The LSRX and LSRX-
C units are also self-powered proof relays with either 0.25” fast-on connectors (LSRX) or depluggable connectors (LSRX-C) for use in
OEM equipment.The LS-524 is self powered also, but has a solid-state output relay. It also has a a20-turn put to fine tune trip points.
LSR-24, 115 and 230 load sensors use external power to help determine feed rates, tool wear, loss of prime on pumps, mixer viscosity
and all types of overload and underload conditions. LSRU load sensors come in many different configurations, such as overcurrent and
undercurrent or either overcurrent or undercurrent with variable trip, restart or extended restart delay settings.These units also require
an external source. All LSRU models are 115VAC input power, except the LSRU-24-AL-3, which is 24VAC input power.
Features
• Surface mountable
• 10A relay
• Variable trip points (except LSR-0, LSRX, LSRX-C)
)
ip
Tr
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Fi rcur
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O
MODEL
LSR-0
LSR-24
LSR-115
LSR-230
LS-524
LSRU-24-AL-2
LSRU-24-AL-3
LSRU-115-AL-1.5
LSRU-115-AL-2
LSRU-115-AL-3
LSRU-115-FC-1.5
LSRU-115-OT-1.5
LSRU-115-OT-2
LSRU-115-OT-3
LSRU-115-OR-1.5
LSRU-115-OR-2
LSRU-115-UE-2
LSRU-115-UT-2
LSRU-115-UT-3
LSRU-115-UR-2
LSRU-115-UR-3
LSRU-115-OU-1.5
LSRU-115-OU-2
LSRU-115-OU-3
LSRX
LSRX-C
Specifications
Max Current Ratings • • • • • • • • • • • 135A continuous
Turn-on Threshold • • • • • • • • • • • • • Fixed, 15A (max.)*
Turn-off Threshold • • • • • • • • • • • • • 2.5A (min.)
Safety Marks • • • • • • • • • • • • • • • • • CSA, CSA-NRTL/C
Power • • • • • • • • • • • • • • • • • • • • • • Induced from conductor
Isolation • • • • • • • • • • • • • • • • • • • • 600VAC rms
Relay Output Rating • • • • • • • • • • • 480VA @ 240VAC Pilot Duty, 10A General Purpose
*Conductors may be looped for smaller motor applications.
Caution:This product should not be relied upon solely in life or safety applications.
Specifications
Max Current Ratings • • • • • • • • • • • • • • • • • • • • 135A continuous
Sensor Supply Voltage • • • • • • • • • • • • • • • • • • • Induced from monitored conductor
Supply Current • • • • • • • • • • • • • • • • • • • • • • • • Induced from monitored conductor
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • (minimum conductor current required = 2A)
Current Adjustment Range (Typical) • • • • • • • • 2-100A
Current Adjustment Range (min-max) • • • • • • • 0.5-135A
Isolation • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 600VAC rms
Trip Setpoint• • • • • • • • • • • • • • • • • • • • • • • • • • Adjustable to ±1% of range
Sensor Hole Size • • • • • • • • • • • • • • • • • • • • • • • 0.725" diameter
Solid-State Contact Rating• • • • • • • • • • • • • • • • 0.5A at 30VAC/DC
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • (polarized if using DC, see diagrams)
Safety Marks • • • • • • • • • • • • • • • • • • • • • • • • • • CSA, CSA-NRTL/C
Caution:This product should not be relied upon solely in life or safety applications.
Available Models:
LSR-24 Features
LSR-115
LSR-230 • Fine adjustment with 20-turn pot
• Status LEDs
Specifications
LSR-24 • • • • • • • • • • • • • • • • • • • • • • • • • • • • 24VAC
Control Power
LSR-115 • • • • • • • • • • • • • • • • • • • • • • • • • • • 115VAC
LSR-230 • • • • • • • • • • • • • • • • • • • • • • • • • • • 230VAC
Max Current Ratings • • • • • • • • • • • • • • • • • 135A max. continuous
Isolation • • • • • • • • • • • • • • • • • • • • • • • • • • 600VAC rms
Current Adjustment Range (Typical) • • • • • 2-100A
Current Adjustment Range (Min-Max) • • • • 0.5-135A
Trip Setpoint• • • • • • • • • • • • • • • • • • • • • • • Adjustable to ±1% range
Hole Size • • • • • • • • • • • • • • • • • • • • • • • • • 0.725" diameter
SPDT Relay Output• • • • • • • • • • • • • • • • • • 480VA @ 240VAC Pilot Duty, 10A General Purpose
Safety Marks • • • • • • • • • • • • • • • • • • • • • • • CSA, CSA-NRTL/C
Caution:This product should not be relied upon solely in life or safety applications.
Specifications
Control Power • • • • • • • • • 24VAC or 115VAC
Isolation• • • • • • • • • • • • • 600VAC rms
Hole Size • • • • • • • • • • • • 0.725" diameter
Safety Marks • • • • • • • • • • CSA, CSA-NRTL/C
Power • • • • • • • • • • • • • • 2 Watts
Motor Acceleration Time • • • 2 seconds
Caution:This product should not be relied upon solely in life or safety applications.
Available Models:
LSRX
LSRX-C
Specifications
Operating Current .................................... 5-200A Continuous
Minimum Pull-in Current........................ 4.5A (typical), 5.0A (max)*
Power ................................................................ Induced from AC conductor
Relay Output Rating .................................. 480VA @ 240VAC, B300
.............................................................................. 5A General Purpose
Electrical Life ................................................ 1x105
Mechanical Life ............................................ 1x107
Maximum Conductor Diameter.......... 0.7 in.
Output Terminals
LSRX .................................................................. 0.25” quick-connect fast-ons
LSRX-C .............................................................. depluggable screw terminals
Wire Size ........................................................ 12-26 AWG
Torque Rating.................................................. 4.5 in.-lbs.
Output Relay Status Indicator.............. LED
Weight .............................................................. 0.15 lbs.
Operating Temperature .......................... -20° to 70°C (-4° to 158° F)
*Conductors may be looped for smaller motor applications.
The SPDT contact ratings are 480V @ 240VAC on the 115V and 230V
models, and 470VA @ 600VAC on the 460V.
Available Models:
T-10-100 (115V)
T-10-200 (230V)
T-10-400 (460V)
Features
Specifications
T-10-110 • • • • • • • • • • • • • • • • • 115VAC
3-phase line voltage
T-10-200 • • • • • • • • • • • • • • • • • 230VAC
T-10-400 • • • • • • • • • • • • • • • • • 460VAC
Frequency • • • • • • • • • • • • • • • 50*/60Hz
Timing Range • • • • • • • • • • • • 6 seconds to 10 minutes
(Optional) • • • • • • • • • • • • • • • 2 seconds to 12 seconds
(Optional) • • • • • • • • • • • • • • • 2 seconds to 60 minutes
Current Transformers
SymCom offers a wide array of current transformers.
Voltage class: 600V
BIL rating: 10kV
Available Models:
CT-50-D-10
CT-75-D-10
CT-100-D-10
CT-150-D-10
CT-200-D-10 2RL 56RL 76RL
CT-300-D-10
CT-100-D-20
CT-200-D-20
CT-300-D-20
CT-400-D-20
CT-500-D-20
CT-600-D-20
CT-300-D-30
CT-600-D-30
Available Models:
CT-50-F-10
CT-75-F-10
CT-100-F-10
CT-150-F-10
CT-200-F-10 2SFT 56SFT 76SFT
CT-300-F-10
CT-150-F-20
CT-200-F-20
CT-300-F-20
CT-400-F-20
CT-500-F-20
CT-600-F-20
CT-1200-F-20
CT-300-F-30
CT-400-F-30
CT-500-F-30
CT-600-F-30
Enclosures
Part Numbers: NEMA3R-L 6” x 6” x 4” with lenses to view the PumpSaver®
NEMA3R Steel 6” x 6” x 4” fits all PumpSaver® models and
MotorSaver® models 102A, 250A, 350, 355 and 455
Phase 3
If a motor is wired without first matching the phase sequencing of the power line to the motor, there is a
50% chance the motor will run backwards and may cause severe damage to the system.
The Phase 3 serves as both a line and motor sequence analyzer in one unit. It features audible
and visual indicators and works on 60Hz and 400Hz systems from 200-600VAC.
Electronic Megohmmeter
The Model M-500 is an automatic, portable, battery-powered insulation tester. This unit is specifically
designed as an inexpensive alternative to costly swing needle megohmmeters.The M-500 measures insulation
resistance values of motors, generators and transformers up to 1000 megohms at 500VAC, indicating the
condition of insulation on the zone scale. Its compact design and ease of use makes the M-500 a great
diagnostic tool for motor rewind shops, electrical maintenance personnel and pump installers.
OT08-PC
RM-1000
4.544"
3.619"
1.425"
0.9"
RM-2000
1.02"
5.97" (25.98)
(151.51) 0.99"
(25.15)
6.37"
(161.67)
#6 MOUNTING SCREWS
PROVIDED
PANEL
(.062" - .100" THICK)
0.002" (5.08)
2.650"
(67.31)
2.280" 3.050"
(57.91) (77.47)
D. 0.650" (16.51)
4.700"
(119.38)
5.050"
(128.27)
3.100" (78.74)
3.600" (91.44)
3.850" (97.79)
3.600" (91.44)
3.850" (97.79)
Communication Modules 80
2.0”
NC
L1 COM
190 - 480 VAC
50/60 HZ
NO
2.100 CONTACT RATING
10 A @ 240 VAC
RELAY 2.0”
ON
MODEL 80
REVERSE PHASE RELAY L2
L3 P/N - 80 - A 200V 400V
NRTL/C
MADE IN USA
.375”
.790
.75”
.25”
2.000
2.900" 2.913"
(73.66) (73.99)
2.163"
(54.94)
5.250" (133.35)
FRONT
.25" Mounting Hole
Clearance for
1/4 in. screw
2.625"
5.50” 2.625"
(139.7)
BACK
Anti-Rotation Hole
Use #6 Pan Head Screw
1.000"
3.6”
(91.44)
SIDE
1.125”
1.0"
(28.57)
3.15"
(80.01)
" "
.5"
(12.7)
BOTTOM
"
"
BOTTOM
1.75"
(44.55)
2.350 "
2.375"
(60.331)
"
520-CP, 520-CS
FRONT
8.25"
(209.55)
7.5"
(190.50)
6.75"
(717.45) BOTTOM
3.25"
2.5" (82.55)
(63.50)
3.75"
(95.25)
5.25"
(133.35)
3.56"
(90.43)
1.67" 1.07"
(42.42) (27.18)
2.30"
(58.42)
3.12"
(79.25)
LSRX
.72
18.2
2.50
63.4
1.78
45.1
.20
5.1
FRONT VIEW
2.70
68.5
2.25
57.2
C 1.13
L 28.6
C'BORE
FOR #8 TOP VIEW
SCREW
LED STATUS
INDICATOR
ISS-105, PC-105
.192"
(.488 )
3.511"
(89.179)
.621" 3.750"
(15.773 ) (89.18 )
5.025"
(127.365 )
2.350"
(59.690)
CURRENT TRANSFORMER WIRING DIAGRAM FOR MODEL 777 (80 TO 800 AMPS)
A B C
CONTACTOR
H1 H1 H1
SYMCOM RECOMMENDS USING
CTs WITH TERMINALS TO SIMPLIFY X1 X1 X1
INSTALLATION.
12 - 16 AWG
Stranded Wire
30
MOTOR
Note: All CTs must face the same direction and all CT
secondaries must be wired identically, i.e. all X1 terminals
L1 L2 L3 NO C NC
enter the main (round) window and returns to H1 terminal MODEL 777
RD2 UCTD -L
A
1
R
RD1 GF
V O LT
C
E N T
TC RUN L2-L3
CUB LV AV
+
-L2 G
UC HV L1
Figure 1 Figure 2
MODEL 777
ADDRESS #1
L1 L2 L3 NO C NC A1
B1
A
MODE SELECT MODEL 777 DISPLAY / PROGRAM B
OVERLOAD RELAY S
C U
ADR
V+
E
#RU / ADDR R
V+
G
RD3 #RF A
L3
B
AVG
RD2 UCTD -L 01
A
1
R
RD1 GF
V O LT
C
E N T
TC RUN L2-L3
CUB LV L2 AV
R
+
L1- G
UC HV
OC
MULT
VUB
R
IND. CONT. EQ.
MODEL RS485MS-2W A2
DESKTOP OR LAPTOP PC,
LISTED
SCROLL ADDRESS
RESET/
PROGRAM
RS485 NETWORK
MODEL 777 50 FT. MAX.
www.symcominc.com
RD2 UCTD -L
A
1 02
R
RD1 GF
V O LT
C
E N T
TC RUN L2-L3
CUB LV L2 AV
R
+
L1- G
UC HV
OC
MULT
VUB
R
IND. CONT. EQ.
MODE ENTER
784X
LISTED
SCROLL ADDRESS
RESET/
A2
PROGRAM
MODEL 777
ADDRESS #3 B2
L1 L2 L3 NO C NC
A
MODE SELECT MODEL 777 DISPLAY / PROGRAM B www.symcominc.com
OVERLOAD RELAY S
UP TO 99 RM-1000s OR 777s
E C U
#RU / ADDR R
V+
G
RD3 #RF A
L3
B
AVG
RD2 UCTD -L
A
1
R
RD1 GF
V O LT
C
E N T
TC RUN L2-L3
CUB LV L2 AV
R
+
L1- G
UC HV
OC
MULT
VUB
R
IND. CONT. EQ.
784X
MODEL RS485MS-2W
LISTED
RESET/
PROGRAM
Figure 3
L1
115 VAC
L2
RS485 NETWORK RM-2000
MODEL 777 4000 FT. MAX.
ADDRESS #1
L1 L2 L3 NO C NC RUN/RESET
RS485 MODBUS MASTER
A1 A2 ADDRESS #1
DESKTOP OR LAPTOP PC,
REAL TIME
A FAULT
B1
DISPLAY / PROGRAM
B2
MODE SCROLL
MODE SELECT
#RU / ADDR
OVERLOAD RELAY E C U
R S
V+
G
RD3 #RF A
L3
B SETPOINT
AVG
RD2 UCTD -L
RUN
A
1 R
RD1 GF
V O LT
C
E N T
TC RUN L2-L3
CUB LV L2 AV
R
+
STOP
L1- G
UC HV SETUP
OC
MULT
VUB
R FAULT
IND. CONT. EQ.
CHANGE COMM
SETUP ENTER STATUS
784X
MODEL RS485MS-2W
LISTED
RESET/
PROGRAM
www.symcominc.com
ADDRESS #2 FAULT
HISTORY
A1 B2
L1 L2 L3 NO C NC MODE SCROLL
A SETPOINT
RUN
B
B1
MODE SELECT MODEL 777 DISPLAY / PROGRAM
#RU / ADDR
OVERLOAD RELAY E C U
R S SETUP STOP
V+
G
RD3 #RF A
L3 FAULT
B
AVG
RD2 UCTD -L
A
1
R
RD1 GF
V O LT
C
E N T
TC RUN L2-L3
CUB LV L2 AV
R CHANGE COMM
+
L1- G
UC HV STATUS
SETUP ENTER
OC
MULT
VUB
R
IND. CONT. EQ.
784X
MODEL RS485MS-2W
LISTED www.symcominc.com
RESET/
PROGRAM
MODEL 777
ADDRESS #3
ADDRESS #3
L1 L2 L3 NO C NC
A
MODE SELECT MODEL 777 DISPLAY / PROGRAM B
#RU / ADDR
OVERLOAD RELAY E C U
R S
V+
G
RD3 #RF A
L3
B
AVG
RD2 UCTD -L
A
1
R
RD1 GF
V O LT
C
E N T
TC RUN L2-L3
CUB LV L2 AV
R
+
L1- G
UC HV
OC
MULT
VUB
R
IND. CONT. EQ.
UP TO 99 RM-2000s OR 777s
784X
MODEL RS485MS-2W
LISTED
RESET/
PROGRAM
Figure 4
TYPICAL WIRING DIAGRAM FOR 400VAC TYPICAL WIRING DIAGRAM FOR 200VAC
240 VAC 3-PHASE
480 VAC 3-PHASE
OL
INPUT POWER
OL
INPUT POWER
CONTACTOR
CONTACTOR
L1 L1
MAGNETIC
MAGNETIC
OL MOTOR OL MOTOR
L2 L2
OL L3 OL
L3
START START
MANUAL MANUAL
M M
OFF OFF
AUTO AUTO
PILOT CONTACT PILOT CONTACT
Figure 5 Figure 6
L1
L2
L3
MODEL 102
MODEL 102
Figure 7 Figure 8
ALARM
201A-AU
L1 L1
L2 L2
L3 L3
L1
L2
L3
LIGHT HORN
NORMALLY OPEN
PUSHBUTTON
(201A-AU-MR ONLY)
Figure 9 Figure 10
L2 L1 L1
L3 L2 L2
L3 L3
Figure 11 Figure 12
201A-AU
ALARM
L1
L2
78 L3 www.symcom.com • tel: 605-348-5580 800-843-8848 • fax: 605-348-5685
Appendix A
TYPICAL WIRING DIAGRAM FOR MODEL 202 WITH TYPICAL WIRING DIAGRAM FOR MODEL 202 WITH
MOTOR CONTROL ALARM CIRCUIT
M M M OL M M M
NO COM
NO COM NC
NC
L3
L3
MS202 MS202
L2
L2
L1
L1
L1 L2 L3
L1 L2 L3
INPUT POWER INPUT POWER
Figure 13 Figure 14
MODEL 250
MODEL 350
Figure 15 Figure 16
L1
L2 MOTOR
L3
L1 L2 L3
MODEL 355
ALARM
VOLTAGE HORN
LIGHT
WARNING SYSTEM
Figure 17 Figure 18
Figure 19 Figure 20
460-14 460-15
Figure 21 Figure 22
MS50R
Figure 23 Figure 24
L1 M OL
INPUT POWER
L2 M OL
MOTOR
L3 M OL
MAG.
START
STOP
HAND
Figure 25 OFF
TYPICAL WIRING DIAGRAM FOR MODEL CP-5
M
AUTO PILOT
L1
L2
CENTER
PIVOT
PANEL
Figure 26
L3
MAG.
CT1 CT2
L1 MODEL
L2 CP-5 COIL
OLs
STOP START
PUMP HAND
CONTROL
POWER
OFF
M
AUTO
Figure 27
Figure 28
WITH MOTOR CONTROL
A B C
Figure 29
WITH EXTERNAL CT
L1
CONTACTOR
MAGNETIC
3 PHASE COMPRESSOR
L2 MOTOR
VOLTAGE
LSR-0
L3
OIL
CONTROL PRESSURE
VOLTAGE CONTROLS
3 PHASE L2 COMPRESSOR
Figure 31
MOTOR
VOLTAGE LSR-0
L3
L1
PLC OR OTHER AUTOMATED
INPUT CONTROL SYSTEM
CONTACTOR
3 PHASE L2 OL
MAGNETIC
MOTOR
VOLTAGE LSR-24/115/230
OL
L3
TYPICAL WIRING DIAGRAM FOR L1 L2
BUILDING AUTOMATION
OL 2
START
L1 STOP
CONTACTOR 2
MAGNETIC
3 PHASE L2 OL 2 CONTROL
VOLTAGE
CONVEYOR
MOTOR
M
VOLTAGE
OL
OL 2
L3
OL
L1
CONTACTOR
3 PHASE L2 OL PROCESSOR
MOTOR
VOLTAGE
OL
LSR-0
L1
OL
L3
CONTACTOR
3 PHASE L2 OL
MAGNETIC
MOTOR
VOLTAGE LSR-24/115/230
OL
L3
START
HAND STOP
L1 L2
OFF
M2
CONTROL
START
AUTO
VOLTAGE STOP
M2
CONTROL
Figure 30
VOLTAGE
OL2
M
OL
Figure 32
TYPICAL WIRING DIAGRAM FOR
BUILDING AUTOMATION BACK-UP
PUMP
OL
CONTACTOR
MAGNETIC
OL
OL
PUMP #2 L1
CONTACTOR
MAGNETIC
OL 3 PHASE L2 OL
MOTOR
VOLTAGE LSRU
OL OL
L1 L3
CONTACTOR
MAGNETIC
L1 L2
3 PHASE L2 OL PUMP #2
VOLTAGE LSR-0 START
OL STOP
L3
CONTROL
M
VOLTAGE
M
Figure 33
OL
CONTROL
VOLTAGE
M2
OL2
ORANGE 111/231
INSIDER
www.symcominc.com
BLUE
MODEL 231
INSIDER
SOLID-STATE
SWITCH
BLK
RED
YEL
CAPACITOR
ORANGE
BLK
Figure 37
RELAY
RED YEL
120 VAC
BLK
YEL
L1 L2* Y R B
36k 53k
20k 69k
4.7k 85k
RESET
100k
SENSITIVITY
*Note: Move short yellow wire from the 90° terminal on L2 to the 45° terminal on L2.
Figure 36 www.pumpsaver.com
1-800-843-8848
PASS
FAIL
PROBE INPUT 1
PROBE
TO PLC OR
OTHER CONTROL
LIGHT
Figure 39
Figure 38
ALTERNATING RELAY
S1
F1
L1
2 3
1 4
F2
L2
S2 8 5
7 6
F1 - F2:
1-2A TYPICAL SIZE
FOR CONTACTOR COILS
F3
Figure 40
L1
PUMP
#1
F4
L2
F3 - F6:
MAGNETIC CONTACTORS SIZE FOR INDIVIDUAL
PUMP APPLICATION
F5
TYPICAL WIRING DIAGRAM FOR A MODEL 50R-400-ALT L1
PUMP F6
M1 #2 L2
OL
INPUT POWER
L3
OL PUMP 1
L2
L1 OL
M2
OL Figure 41
OL
PUMP 2
OL
OPTIONAL
HIGH LEVEL
FLOAT
50R-400-ALT
OL
M1
OL
M2
Figure 42
General Remarks: These Terms and Conditions of Sale apply to all sales and deliveries effected by SymCom. Any terms or
conditions on the part of the purchaser that are contrary to these shall not be binding on SymCom, even if they form the
basis of the order.
Prices: Subject to change without notice. Minimum order is one hundred dollars ($100.00).
Terms: Net 30 days from ship date with approved credit. New customers requesting trade credit must submit a credit appli-
cation prior to an order being placed in production.
Delivery: Buyer's delivery schedule will be met to the best of SymCom's ability. SymCom reserves the right to make par-
tial shipments on any order. SymCom is not responsible for shipping errors on behalf of the carrier.
Freight: All sales are F.O.B., SymCom, Inc., Rapid City, SD. Shipments will be made by the transportation method selected
by the Buyer whenever practical.
Warranty: SymCom warrants its standard products against defects in material or workmanship for a period of five (5) years
from the date of manufacture. All third-party products are warranted by their manufacturer and are handled as a pass-
through warranty by SymCom. All custom and private labeled products are warranted for eighteen (18) months unless oth-
erwise stated in writing. The liability of SymCom is limited, at its option, to replace, repair, or credit at the purchase price,
for any devices which are returned during the warranty period and which prove to be defective. This warranty constitutes
SymCom's sole liability hereunder and is in lieu of any other warranty expressed, implied or statutory, written or oral, includ-
ing without limitation, any implied warranties of merchantability or fitness for a particular purpose and supersedes any rep-
resentations made by any person which are inconsistent with or expand the terms set forth in this document. No person is
authorized to modify this warranty in any way whatsoever.
Limits of Liability: IN NO EVENT, REGARDLESS OF CAUSE, SHALL SYMCOM BE LIABLE FOR (1) PENALTIES OR
PENALTY CAUSES OF ANY DESCRIPTION OR (2) FOR CERTIFICATION NOT OTHERWISE SPECIFICALLY PROVID-
ED HEREIN AND/OR INDEMNIFICATION OF BUYER TO OTHERS FOR COSTS, DAMAGES OR EXPENSES, EACH
ARISING OUT OF OR RELATED TO THE PRODUCT OR SERVICES OF ANY ORDER OR (3) FOR ANY DAMAGES,
WHETHER GENERAL,SPECIAL,OR FOR NEGLIGENCE,AND EXPRESSLY EXCLUDES DAMAGES RESULTING FROM
LOSS OF PROFITS, USE OF PRODUCTS,ANY INCIDENTAL, OR INDIRECT CONSEQUENTIAL DAMAGES EVEN IF
ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SYMCOM'S OBLIGATION TO REPAIR, REPLACE OR CREDIT
THE PURCHASE PRICE SHALL BE THE LIMIT OF ITS LIABILITY UNDER THIS WARRANTY.
Returns: All returns must be authorized by SymCom and must have a Return Material Authorization (RMA) number.
Issuance of a RMA number does not acknowledge goods as defective or under warranty by the seller. Unauthorized returns
will be refused. Authorized returns must be shipped freight prepaid and are subject to inspection and/or testing prior to dis-
position. Product built to Buyer's specifications cannot be returned for credit or exchanged under any circumstances. For
SymCom’s complete RMA terms, please visit our website.
Cancellation of Custom or Non-Preferred Products: Buyer may cancel an order upon written notice to SymCom's customer
service department and upon payment of cancellation charges, which shall include all costs, both direct and indirect, incurred
and/or committed. SymCom agrees to divert completed work and work in progress from a cancelled order to other orders
whenever possible.
Cancellation of Preferred Products: Full refund if returned within 30 days of purchase. Unit must be in original packaging
and in new condition. An RMA must be issued for any return.