INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Switch Switch Switch Switch Circuit Breaker Pump
Variability
FUNCTION KEYS or Motor

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Spring
Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner (Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB
MOTORS
AB
Single Acting Double Acting
Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.

PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 RENR7316-02
March 2016

D3G, D4G, and D5G Track-Type Tractor

Hydraulic System
D3G: D4G: D5G:
CFC1-UP FDC1-UP WGB1-UP
CFF1-UP HYD1-UP RKG1-UP
JMH1-UP CFN1-UP FDH1-UP
BYR1-UP TLX1-UP FDW1-UP

© 2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
Block - Return Manifold 179-6053 I-11 1
Block Gp - Oil Cooler And Motor Bearing 175-5473 H-4 2
Block As - Suction Manifold 177-3572 I-8 3
Cooler Gp - Oil 317-4354 H-4 4
Cylinder Gp - Angle 259-0459
I-3, F-3 5
Cylinder Gp - Angle (Japanese) 264-8944
Cylinder Gp - Bulldozer Lift 183-3721 H-4, G-4 6
Cylinder Gp - Ripper (LH) 192-0893 E-12 7
Cylinder Gp - Ripper (RH) 192-0891 E-12 8
Cylinder Gp - Tilt 183-8459 H-3 9
Filter Gp - Oil (Winch Pump) 201-2744 G-10 10
Filter Gp - Oil (Rear pump) 196-1803 G-8 11
Filter Gp - Oil Transmission (SOS Valve) 212-9363 G-7 12
Test Gp - Pressure Test Remote Mounted (D3G) 174-5987
I-6 13
Test Gp - Pressure Test Remote Mounted (D4G , D5G) 221-9805
Manifold Gp 199-3475 E-5 14
Motor Gp - Piston (D4G,D5G,Right Motor) 169-2976 F-9 15
Motor Gp - Piston (D3G Left Motor) 214-6343 J-9 16
Motor Gp - Piston (D3G Right Motor) 214-6343 E-9 17
Motor Gp - Piston (55CC) 200-1729 A-8 18
Pump Gp - Implement 137-1296
H-5 19
Pump Gp - Implement (Japanese) 147-1057
Pump Gp - Double Piston (D4G,D5G Thru Drive) 215-9302
Pump Gp - Double Piston (D4G,D5G Without Thru Drive) 214-3243
G-6 44
Pump Gp - Double Piston (D3G Thru Drive) 236-4666
Pump Gp - Double Piston (D3G Without Thru Drive) 236-4667
Pump Gp - Piston (Winch) 178-4415 G-10 20
Screen - Suction 322-9703 I-11 21
Switch As - Pressure (Parking Brake) 201-4159 J-10 22
Tank Gp 194-3098 J-11 23
Valve (Shutoff) 4Y-3876 E-7 24
Valve Gp - Ball (Winch) 8T-6907 C-11 25
Valve Gp - Bank 3 (Power Beyond Grade Control) 243-3165
Valve Gp - Bank 3 (ST) 216-1633 E-5 26
Valve Gp - Bank 4 (ST) 216-1634
Valve Gp - Check Lift 9T-7634 F-6 27
Valve Gp - Check Ripper 9T-7634 F-7 28
Valve Gp - Control (Angle) 9T-7642 E-6 29
Valve Gp - Control (Lift) 199-3476 E-6 30
Valve Gp - Control (Tilt) 9T-7642 E-5 31
Valve Gp - Counterbalance 225-9596 D-4 32
Valve Gp - Flow Control 200-1311 A-10 33
Valve Gp - Grade Control Valve (Bank 2) 225-9595 C-1 34
Valve Gp - Line Relief (Ripper) 185-7709 F-6 35
Valve Gp - Main Relief 199-3478 E-5 36
Valve Gp - Pressure Relief 4T-4145 J-11 37
Valve Gp - Ripper (Auxiliary) 199-3477 E-7 38
Valve Gp - Shuttle 8J-6875 C-11 39
Valve Gp - Solenoid (Brake,Override) 200-6492 I-7 40
Valve Gp - Winch Logic Block 200-1309 D-10 41
Valve Gp - Winch Pilot 180-7339 D-11 42
Winch Group 179-9513 D-8 43
TAP LOCATION

Tap Schematic
Description
Number Location
AA Winch Pump - Case Drain Port G-10
BB Rear Pump - Case Drain Port G-9
CC Front Pump - Case Drain Port G-7
CL Hydraulic Oil Cooling Loop I-5
FCG Front Pump Charge Pressure I-5
IP Implement Pump Pressure I-5
LAB Front Pump Pressure Port I-5
M1 Winch Motor Control Pressure B-9
PB Parking Brake Pressure Port J-5
PC Rear Pump Drain Pressure Port I-5
RAB Rear Pump Pressure Port I-5
RCG Rear Pump Charge Pressure I-5
SOS Oil Sampling G-7
WAB Winch Pump Pressure Port I-6
WCG Winch Pump Charge Pressure I-6
 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(37) VALVE GP (40) VALVE GP
PRESSURE RELIEF SOLENOID (BRAKE,OVERRIDE) (13) TEST GP
4T-4145 200-6492 PRESSURE TEST
REMOTE MOUNTED
(22) SWITCH AS 174-5987 (D3G)
AIR VENT-VACUUM PRESSURE 221-9805 (D4G,D5G)
(PARKING BRAKE)
MICRON (23) TANK GP 201-4159
J 194-3098 (16) MOTOR GP J
PISTON
CL PB
AIR RELIEF
214-6343 (D3G EP)
169-2976 (D4G,D5G)
LEFT MOTOR
M1
U B

(21) SCREEN T
SUCTION PC (5) CYLINDER GP
322-9703 ANGLE (2 REQ)
259-0459
RCG 264-8944 (JAPANESE MACHINE)
FLUSHING
A VALVE
RAB
ANGLE
(1) BLOCK G FCG
RETURN MANIFOLD
I 179-6053 I
LAB (2) BLOCK GP
WAB WCG IP OIL COOLER AND
MOTOR BEARING
175-5473

(3) BLOCK AS
SUCTION MANIFOLD
177-3572 (9) CYLINDER GP
TILT
LIFT
183-8459

S T R G G1 B MH PS S T R G G1 B MH PS PS1 S T R G G1 B MH PS PS1

H H

R&R R&R CW
R&R POR POR POR (6) CYLINDER GP
ENGINE BULLDOZER LIFT
ACTR 183-3721

ACTR ACTR
(4) COOLER GP
CHRG CHRG R&R CHRG R&R CCW OIL
R&R
317-4354
(19) PUMP GP TILT
IMPLEMENT
137-1296
FE FA A Y2 Y1 FE FA A X2 X1 FE FA A X2 X1
WINCH 147-1057 (JAPANESE)
LIFT
PUMP

(44) PUMP GP - DOUBLE PISTON

G (D4G,D5G EP PUMP THRU DRIVE) - 215-9302 G
(D4G,D5G WITHOUT THRU DRIVE) - 214-3243
(D3G WITHOUT THRU DRIVE) - 236-4667
Front Pump Case Fill (D3G WITH THRU DRIVE) - 236-4666 TO GRADE
CONTROL HYD.
VALVE - TILT
CASE SECTION
CASE FILL CC
FILL
BYPASS (20) PUMP GP
SWITCH PISTON (WINCH) BB SOS
178-4415 BYPASS BYPASS
AA SWITCH SWITCH

(10) FILTER GP (11) FILTER GP (12) FILTER GP

ANGLE
OIL (WINCH PUMP) OIL (REAR PUMP) OIL TRANSMISSION (SOS VALVE)
201-2744 196-1803 212-9363
(27) VALVE GP (5) CYLINDER GP
(35) VALVE GP
CHECK ANGLE (2 REQ)
G LINE RELIEF
(LIFT) 264-8944 (JAPANESE MACHINE)
F (RIPPPER) F
9T-7634 259-0459
185-7709
A
(28) VALVE GP A B A B A B A B
CHECK RIPPER
9T-7634 (26) VALVE GP
T BANK 3 : 216-1633 (ST)
BANK 4 : 216-1634 (ST)
(7) CYLINDER GP FLUSHING
U VALVE BANK 3 : 243-3165
B
RIPPPER (LH) POWER BEYOND GRADE CONTROL
192-0893
M1 FLOAT (36) VALVE GP
RIGHT MOTOR MAIN RELIEF
PLUG ENABLES DETENT
POWER BEYOND F 199-3478
(17) MOTOR GP (15) MOTOR GP L R L R
214-6343 (D3G) 169-2976 (D4G,D5G) H H H H

RIPPER R L R L

E RIPPER (14) MANIFOLD GP E

199-3475
RIPPER ANGLE LIFT TILT

(24) VALVE (38) VALVE GP

(SHUTOFF) RIPPER (AUXILIARY)
4Y-3876 (29) VALVE GP - CONTROL (30) VALVE GP - CONTROL (31) VALVE GP - CONTROL
199-3477
ANGLE LIFT TILT
(8) CYLINDER GP 9T-7642 199-3476 9T-7642
RIPPPER (RH)
192-0891 (42) VALVE GP
WINCH PILOT
180-7339

(43) WINCH GROUP

(41) VALVE GP 179-9513
WINCH LOGIC BLOCK
200-1309
D D
WINCH ARRANGEMENT
P

A B A B
T
1 2 3 4 (4)
FREE SPOOL
(P)
(2)
BRAKE OFF (32) VALVE GP
2 4 COUNTERBALANCE
225-9596
(Y)
(25) VALVE GP 1
BALL (WINCH) 3
8T-6907 BRAKE

R/I R/O
C 2 4 C
1 (34) VALVE GP
(DA)
BANK 2 : 225-9595
3 (GRADE CONTROL VALVE)
(39) VALVE GP F/S (FS)
SHUTTLE (B)
8J-6875
M
REEL IN

WINCH MOTOR
CONTROL
PRESSURE M1
T X U
B LS
B
B
MAX
T P LIFT TILT
MIN

CALLOUTS
BRAKE F/S
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
LINE PATTERNS 138-1234 Part Number

REEL OUT
A Pressure Line

Pilot / Load Sensing Pressure HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
Drain / Return Lines PILOT PUMP CHARGE CIRCUIT relevant Operation and Maintenance Manuals and
G T MAIN PUMP OUTPUT relevant service literature. Failure to follow the instruc-
Component Group WINCH MOTOR CIRCUIT tions or heed the warnings could result in injury or
REAR PUMP CHARGE CIRCUIT death. Proper care is your responsibility.
A Attachment STEERING CIRCUIT A
SUPPLY LINE
Air Line BRAKE CIRCUIT THIS SCHEMATIC IS FOR THE D3G, D4G, AND D5G TRACK-TYPE TRACTOR
ANGLE CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT HYDRAULIC SYSTEM
CALLOUTS
DRAIN / RETURN LINE
MEDIA NUMBER: RENR7316-02
WINCH PUMP CHARGE CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
TILT CYLINDER CIRCUIT SCHEMATIC PART NUMBER: 213-6413, CHANGE: 04, VERSION: -
(33) VALVE GP (18) MOTOR GP DL DL D Connectors (By letter) RIPPER / AUXILLARY CYLINDER CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
FLOW CONTROL WINCH CONTROL VALVE CIRCUIT in neutral and with parking brake set.
PISTON (55CC)
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
200-1311 200-1729 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
CHASSIS VIEW
VIEW ALL CALLOUTS

CC 11 9 39 25

26

2 3
19

38

4
40 44 32 20
(Not Shown)

15 16 22 37 34
17 23 21 1
FILTER GROUP
VIEW ALL CALLOUTS

42

AA 10

SOS LAB

35
CC
36

12 24

RAB 29

RCG

PC

PB

WCG

28
13 WAB CL IP FCG
31 14 30 27
RIPPER ARRANGEMENT
VIEW ALL CALLOUTS

41 5

43

7 18 M1 33 8