BAAN Operation as per SIPCO USER

Creation of Semi-Finished SIPCO 1 User

Production order
Item as per Item
11XXXXXXX - NRB Line ( 1 )
12XXXXXXX - PET Line ( 2 )
13XXXXXXX - Filling RB Line (3)
Series 14XXXXXXX - NRB / PET Line ( 4 )
15XXXXXXX - ACE S.F.G
18XXXXXXX - S.F.G

Warehouse 20-001
Routing 111
Materials As per BOM of Item
Semi-Finished 20-001
Raw Material 30-001
WIP 30-011
Work Centers
Water 131211
Syrup 132211
CO2 133211
Updating of Inspection Orders SIPCO 1 User
(Semi-Finished and Finished
Goods)
Test Area As per Work Center
QC Laboratory 202211
Syrup Room 202211
Water Treatment 202211
QA Laboratory 202211
Micro Laboratory 202211
CO2 Plant 133211
Employee as per SIPCO USER

11 NRB Line ( 1 ) SIPCO-1

12 PET Line ( 2 ) SIPCO-1
13 Filling RB Line (3) SIPCO-1
14 NRB / PET Line ( 4 ) SIPCO-1
15 Postmix Line ( 5 ) SIPCO-1
17 ACE S.F.G SIPCO-1
18 S.F.G SIPCO-1
21 KHS Line -(1) SIPCO-2
22 KHS Line -(2) SIPCO-2
23 Noll Line -(1) SIPCO-2
24 Noll Line -(2) SIPCO-2
28 S.F.G SIPCO-2
31 CSD Line (1) SIPCO-3
32 SIPCO 3 Aquafina F.G
33 SIPCO 3 Semi F.G
38 SIPCO 3 Semi F.G
 as per SIPCO USER
SIPCO 2 User SIPCO 3 User

as per Item
21XXXXXXX - KHS Line -(1) 31XXXXXXX - CSD Line (1)
22XXXXXXX - KHS Line -(2) 32XXXXXXX - Aquafina F.G
23XXXXXXX - KHS Line -(3) 38XXXXXXX - Semi F.G
24XXXXXXX - KHS Line -(4)
28XXXXXXX - S.F.G

20-002 20-003
111 111
As per BOM of Item
20-002 20-003
30-002 30-003
30-012 30-013

131221 131231
132221 132231
133221 133231
SIPCO 2 User SIPCO 3 User

As per Work Center

202221 202231
202221 202231
202221 202231
202221 202231
202221 202231
133221 133231
as per SIPCO USER

262 0 0
338 0 0
270 0 0
 346 0 0
308 0 0
1023 0 0
3098 0 0
632 0 0
727 0 0
212 0 0
252 0 0
3898 0 0
446 0 0
189 0 0
8 0 1
1542 0 0
 Issues Probable Root Cause
General parameters in Employees linked to
Backflushing Issues backflushing

Negative Inventories Negative inventories setting in system

Blocked inventory items for Pepsi Block by QM; Cycle count in system;
concentrates

Inspection Order link to Block on Operation

operation not closed

Inspection order linked to

another production order which
the consultants need to validate Configuration in Quality ID combinations
if it is a system or user error
during the implementation plan

Blocked inventory items for Pepsi concentrates and,

Inspection order linked to another production order which the consultants need to validate if it is a system or user e
 Corrective Action Status
*Changes were made in the General Done
Parameters.
*Changes to be made in the General Still pending
Parameters.
*Changes to be made in the General Still pending
Parameters.

*User must follow correct sequence in

processing production order and
inspection order with "Block on
Operation" Blocking Method.
*ERP LN IT/ Still pending
Programmer to do back-end
programm trouble shooting to close
production orders with completed
status.

Review and correct Quality ID Still pending

combinations

ch the consultants need to validate if it is a system or user error during the implementation plan