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Process Biochemistry 40 (2005) 1199–1205

Soymilk oligosaccharide hydrolysis by Aspergillus oryzae


␣-galactosidase immobilized in calcium alginate
S.J. Prashanth, V.H. Mulimani∗
Department of Biochemistry, Gulbarga University, Gulbarga 585106, Karnataka, India

Received 4 August 2003; received in revised form 3 April 2004; accepted 11 April 2004

Abstract

␣-Galactosidase was immobilized in calcium alginate in the presence of glutaraldehyde. The optimum pH of the soluble enzyme was 4.8,
whereas that of the immobilized enzyme was 4.5. The optimum temperature of the soluble enzyme was 50 ◦ C and that of the immobilized
enzyme was increased to 57 ◦ C. The immobilized enzyme retained its activity for a longer period. The immobilized enzyme exhibited higher Km
and lower Vmax compared to the soluble enzyme. Immobilized ␣-galactosidase was used in batch, repeated batch and in continuous mode. After
12 h, soluble and immobilized enzyme resulted in 93 and 81% reduction in raffinose family oligosaccharide content in soymilk. Immobilized
calcium alginate beads were used for repeated hydrolysis at 50 ◦ C and showed good operational stability. The performance of immobilized
␣-galactosidase was also tested in a fluidized bed reactor at different flow rates and 90% reduction of raffinose family oligosaccharides in
soymilk was obtained at 40 ml h−1 flow rate.
© 2004 Elsevier Ltd. All rights reserved.

Keywords: ␣-Galactosidase; Soymilk; Oligosaccharides; Aspergillus oryzae; Calcium alginate; Fluidized reactor

1. Introduction legumes. Thus, ␣-galactosides (raffinose and stachyose)


pass into the large intestine, where the resident microflora
Soy-based foods are a promising supplements to over- act on them, causing flatulence and gastrointestinal (GI)
come existing protein-calorie malnutrition problems [1]. disturbance. These disturbances reduce both feed efficiency
Soymilk is especially seen as a low-cost substitute for dairy in monogastric animals and general consumer acceptance
milk for the poor in the developing countries and as a nu- of soy foods [5]. As a result, there is a high demand for
tritive supplement for the lactose-intolerant population as ␣-galactoside-free soybean product.
soybeans do not contain lactose [2]. Soymilk is an economi- ␣-d-Galactosidase (␣-d-galactoside galactohydrolase EC
cal raw material, which serves as base material for a variety 3.2.1.22) is widely distributed in microorganisms, plants
of beverages and for the production of proteinacious foods and animals. Generally, ␣-galactosidase hydrolyzes a va-
[3]. Soy usage has been limited because of anti-nutritional riety of simple ␣-d-galactosides as well as more complex
compounds, which not only diminish its nutritive value, but molecules, such as oligosaccharides and polysaccharides
also restrict its wider acceptance. Flatus-causing oligosac- [6]. There are several reports in the literature of the use
charides are one such anti-nutritional factor [4]. Soybeans of ␣-galactosidase from plant [7], bacteria [8] and fungal
typically contain 9–12% total sugars including 4–5% sources [9–11] for the removal of raffinose family sugars
sucrose, 1–2% raffinose, 3.5–4.5% stachyose along with from soymilk. Although satisfactory hydrolysis is obtain-
melibiose and verbascose in smaller quantities [1]. Mono- able by such processing, a single usage of free enzyme
gastric animals, including humans lack the ability to synthe- appears uneconomical and the processed milk has the pos-
size sufficient ␣-galactosidase in their intestinal systems to sibility to contain foreign proteins.
hydrolyze the ␣-galactosides present in soybeans and other A literature survey indicates that there are few reports
on immobilization of ␣-galactosidase [12,13] for reducing
∗ Corresponding author. Tel.: +91-8472-448819; oligosaccharides in soymilk. Some papers [12,13] report the
fax: +91-8472-445632. immobilization of ␣-galactosidase in polyacrylamide for re-
E-mail address: v h mulimani@rediffmail.com (V.H. Mulimani). ducing oligosaccharides in soymilk but polyacrylamide sup-

0032-9592/$ – see front matter © 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.procbio.2004.04.011
1200 S.J. Prashanth, V.H. Mulimani / Process Biochemistry 40 (2005) 1199–1205

ports are not useful in food processing because of toxicity through Whatman No. 1 filter paper and the filtrate was
[14]. Alginate is a non-toxic polysaccharide consisting of used as crude ␣-galactosidase (1.68 U ml−1 ). To the crude
guluronic acid and mannuronic acid residues and complexes ␣-galactosidase, acetone (1:1 (v/v)) was added and the
with metal ions via its carboxyl groups. Alginate entrapment mixture was allowed to stand for 2 h at 0 ◦ C and then the
was chosen since alginate is widely used in food, pharma- precipitate which contained ␣-galactosidase was recovered
ceutical, textile and paper products [15], and immobilization by centrifugation at 15,000 rpm for 20 min at 4 ◦ C. The pre-
can be carried out in a single-step under mild conditions [16]. cipitate thus obtained was dissolved in a minimal amount
To our knowledge this is the first report of the usage of algi- of 0.1 M acetate buffer (pH 4.8) and then dialyzed against
nate as a matrix for the immobilization of ␣-galactosidase. 0.05 M acetate buffer (pH 4.8) for 12 h at 4 ◦ C. This enzyme
Aspergillus oryzae has been shown to be a potential source preparation (5.21 U ml−1 ) was used for further studies.
of ␣-galactosidase [17]. Cruz and Park [17] have success-
fully demonstrated significant oligosaccharide removal by
2.4. α-Galactosidase assay
treatment of soymilk with crude extract of ␣-galactosidase
obtained from A. oryzae culture. Their results indicate the
␣-Galactosidase assay was carried out in test tubes by the
possibility of using ␣-galactosidase in immobilized form,
method of Dey and Pridham [6]. One milliliter of reaction
which may lead to a more viable process with the added
mixture contains 0.1 ml of suitably diluted enzyme + 0.8 ml
advantages of reusability and cost-effectiveness. In the
of 0.2 M acetate buffer (pH 4.8) + 0.1 ml of 2.0 mM PNPG
present investigation, we report the application of A. oryzae
was added and incubated at 37 ◦ C for 15 min. The reaction
␣-galactosidase immobilized in calcium alginate for the
was arrested by adding 3 ml of 0.2 M Na2 CO3 solution and
treatment of soymilk and to study the extent of oligosaccha-
the absorbance was read at 405 nm in a spectrophotometer
ride removal by batch, repeated batch and continuous mode.
(Elico Ltd., India). The immobilized enzyme was assayed in
the same manner as that of soluble enzyme except that ap-
propriate quantity of immobilized beads were used in place
2. Materials and methods
of soluble enzyme for the assay.
2.1. Chemicals
2.4.1. Determination of kinetic parameters Km and Vmax
The soluble and immobilized ␣-galactosidase was assayed
Raffinose, stachyose and PNPG (p-nitrophenyl-␣-d-
at increasing concentrations of artificial substrate PNPG
galactopyranoside) were procured from Sigma chemicals,
as well as natural substrate raffinose in the correspond-
USA. Sodium alginate and calcium chloride were from S.D.
ing activity buffer. Fresh beads were used for each sub-
Fine-Chem Ltd., India. All other chemicals used were of an-
strate concentration. Km and Vmax was determined using the
alytical grade. Soybean seeds were bought at a local market
Lineweaver–Burk plot method.
in Gulbarga, India, and cleaned from foreign particles.
2.4.2. Units of α-galactosidase
2.2. Microorganism
One unit of enzyme activity is defined as the amount of en-
zyme preparation required to liberate 1 ␮M of p-nitrophenol
Aspergillus oryzae capable of producing extracellular
from PNPG per minute under the standard assay conditions.
␣-galactosidase was isolated from a soil sample. It was
identified by the Indian type culture collection (ITCC),
Indian agricultural research institute, New Delhi, India. It 2.5. Immobilization of α-galactosidase
was maintained on potato-dextrose-agar (PDA) slants and
stored at 4 ◦ C. The enzyme was immobilized in calcium alginate beads
according to the method of Ates and Mehmetoglu [18]. Four
2.3. Preparation of acetone precipitated α-galactosidase milliliters of sodium alginate solution (3.75%) was mixed
from A. oryzae with 1 ml enzyme solution (7.5 mg ml−1 ) to a homogenous
final alginate concentration of 3%. The mixture was extruded
The following medium was used. Basal media with drop by drop using a sterile hypodermic syringe needle into
guar gum (1.5%) as carbon source and peptone, 6.0 g 1−1 ; 0.2 M CaCl2 solution maintained at 4 ◦ C to form beads. The
(NH4 )2 SO4 , 1.5 g 1−1 ; KH2 PO4 , 6 g 1−1 was used for sub- beads were allowed to harden in the CaCl2 solution for 2 h.
merged fermentation. The pH of the medium was adjusted The resulting spherical beads were washed with sterile dis-
to 5.5. After autoclaving, the flasks were inoculated with tilled water. The beads were stored in 0.2 M acetate buffer
spores (2 × 106 ) of A. oryzae. Submerged fermentation was (pH 4.8) at 4 ◦ C. Glutaraldehyde was used as crosslinking
carried out in 250 ml Erlenmeyer flasks each containing agent according to the method of Ates and Mehmetoglu
50 ml culture medium. The flasks were incubated at 37 ◦ C [18]. Calcium alginate beads were treated for 3 min in 5 ml
for 5 days on an orbital shaker at 120 rpm. On the 5th of 1% glutaraldehyde. The beads were filtered off, washed
day, mycelia were separated from culture broth by filtration with sterile water and stored at 4 ◦ C until used.
S.J. Prashanth, V.H. Mulimani / Process Biochemistry 40 (2005) 1199–1205 1201

2.6. Preparation of soymilk The soymilk feed solution (containing 10 mM CaCl2 ) pre-
heated in a water bath (50 ◦ C) was introduced from the
Soymilk was prepared according to the method of Muli- bottom of the column through a peristaltic pump (Amer-
mani and Ramalingam [11]. Soybean seeds were ground sham Pharmacia Biotech, Sweden) and the product was
to flour. The soybean flour was defatted with hexane (1:1 withdrawn from the top of column. The alginate beads
(w/v)). The fat free soybean flour was suspended in 10 vol- containing ␣-galactosidase from A. oryzae were packed
ume of distilled water and heated to boiling. Undissolved in the column. The upward substrate stream fluidized the
residue was separated from soymilk by centrifugation for beads filled up in the column. Different flow rates of 30,
5 min at 5000 rpm. The supernatant containing soymilk was 60, 90 and 120 ml h−1 were used for the degradation of
stored at 4 ◦ C for a short period till further use. oligosaccharides in soymilk. The outlet stream was contin-
uously collected from the frontal end of the column in a
2.7. Estimation of oligosaccharides in soymilk container. The effluents were analyzed for the degradation
of oligosaccharides raffinose and stachyose.
Soymilk (15 ml) was poured into 35 ml of absolute ethyl
alcohol and centrifuged at 6000 rpm for 15 min at 37 ◦ C. The
centrifugate was concentrated and dissolved in 15 ml of dis- 3. Results and discussion
tilled water. The amount of sucrose, raffinose and stachyose
was estimated by the method of Tanaka et al. [19]. Crude ␣-galactosidase was subjected to acetone precipi-
tation. The precipitate was dialyzed against water to remove
2.8. Treatment of soymilk by enzyme salts and other lower molecular weight substances. Entrap-
ment of ␣-galactosidase in 3% calcium alginate resulted
2.8.1. Batch reaction in 54.5% loss of ␣-galactosidase activity. Glucose oxidase
Batch reactions were performed for both soluble and im- entrapped in 2% calcium alginate exhibited only 35% of
mobilized enzymes at different incubation periods. For the the activity of free preparation [20]. ␣-Galactosidase from
reaction involving soluble enzyme around 10 ml enzyme Pycnoporus cinnabarinus when immobilized on chitin and
(5.21 U ml−l ) was added to 60 ml of soymilk in Erlenmeyer chitosan exhibited 27.5% and 23.4% activity of free prepa-
flaks (250 ml). For the reaction involving immobilized en- ration [21]. A loss of 40% activity was observed when
zyme around 220 mg (0.24 U mg−1 ) immobilized enzyme ␣-galactosidase from Mortierella vinacea was entrapped
was added to 60 ml of soymilk. The hydrolysis reaction was in polyacrylamide [12]. Compared to the other reports
carried out at 50 ◦ C in an incubator shaker (200 rpm) at dif- [20,21,12] the range of recovery of enzyme activity is rather
ferent incubation periods, i.e. 2, 4, 8, and 12 h. After the in- satisfactory.
cubation period an aliquot of the reaction mixture was taken An inherent problem of using alginate is the leakage of
out. For the reaction involving soluble enzyme, reaction mix- enzyme from the beads, even at high concentrations, which
ture was kept in boiling water bath for 10 min to arrest the gradually leads to loss of the enzyme activity [15]. In order
enzyme reaction. Afterwards the sample was analyzed for to avoid leakage glutaraldehyde solution (1%) was used as
degradation of oligosaccharides. Control experiments were a hardener in the present study. Ates and Mehmetoglu [18]
performed in the same manner with 0.2 M acetate buffer (pH have reported that on treatment with glutaraldehyde solution
4.8) replacing the enzyme. (1%) the activity of ␤-galactosidase in the alginate beads
was stable.
2.8.2. Repeated batch
Soymilk (60 ml) and 25 ml of immobilized enzyme beads 3.1. Effect of pH
were taken in 250 ml Erlenmeyer flasks and were kept in an
incubator shaker (200 rpm) maintained at 50 ◦ C. After every The effect of pH on soluble and immobilized enzyme is
incubation period, i.e. 4 h, an aliquot of soymilk sample was depicted in Fig. 1. The soluble form had an optimum pH of
taken and its oligosaccharide concentration was determined. 4.8, which is in agreement with the value reported earlier
The beads were separated by filtration on the sinter, washed [17]. ␣-Galactosidase produced from A. awamori and A.
with sterile distilled water and transferred into fresh batch saitoi that were used for the hydrolysis of oligosaccharides
of soymilk (60 ml) for another 4 h incubation. in soymilk had an optimum pH of 5.0 and 5.5, respectively
[9,10]. The immobilized enzyme showed optimum pH at
2.8.3. Design of fluidized reactor for the continuous 4.5. Immobilized ␣-galactosidase was slightly more stable
degradation of raffinose family oligosaccharide sugars in at acidic pH. Ates and Mehmetoglu [18] have also made a
soymilk similar observation. Adami et al. [22] have reported that the
Fluidized bed reactor studies were carried out in jacketed pH-activity profile shift of the immobilized enzyme activity
glass column of 75 cm in length and 1.5 cm in diameter, towards more acidic pH values, consequently the displace-
with bed volume of 130 ml. The jacket temperature was ment of pH optimum and pK-values may be caused by the
maintained at 50 ◦ C (water bath from Julabo, Germany). micro environmental effects of the calcium alginate ma-
1202 S.J. Prashanth, V.H. Mulimani / Process Biochemistry 40 (2005) 1199–1205

Fig. 3. Thermostability of: (䉬) soluble and (䊏) immobilized ␣-gala-


Fig. 1. Effect of pH on: (䉬) soluble and (䊏) immobilized ␣-galactosidase ctosidase from A. oryzae at 50 ◦ C, pH 4.7.
from A oryzae.

trix, particularly by the presence of positive charges on the ity at even 57 ◦ C. This is suitable since high temperature
carrier. diminishes microbial contamination during treatment of
soymilk.
3.2. Effect of temperature
3.3. Thermal stability
The temperature optima of the soluble and alginate en-
trapped enzyme preparation was determined by assaying Thermal stability of the soluble and immobilized
the enzyme activity at indicated temperatures. Optimum ␣-galactosidase was examined by incubating these prepa-
temperature for the activity of alginate entrapped enzyme rations without any stabilizers at 50 ◦ C. Fig. 3 depicts the
was shifted to a higher value than that of the soluble en- stability of ␣-galactosidase at 50 ◦ C. After 24 h, soluble and
zyme (Fig. 2). The maximum activity of alginate entrapped immobilized enzyme retained 44 and 71% activity respec-
enzyme was obtained at 57 ◦ C compared to 50 ◦ C for the tively. Soluble and immobilized enzyme retained 88 and
soluble enzyme. The soluble enzyme exhibited 30% activ- 92% activity after 12 h incubation. The soluble form retained
ity at 65 ◦ C, whereas immobilized enzyme had around 69% 92 and 88% activity after 8 and 12 h, whereas immobilized
activity. The shift in temperature optimum for Cu-alginate enzyme retained 94 and 92% after the same incubation
entrapped tyrosinase and Cu-alginate entrapped naringinase period, respectively. In the initial stages, i.e. up to 12 h in-
towards higher side is also reported [23,24]. Arica et al. cubation activity was retained to greater extent (91%) after
[25] speculated that hydrophobic interactions and other which the residual activity decreased to 70%. Enhanced
secondary interactions of the immobilized enzyme might thermal stability of naringinase in Ca-alginate gel [24],
impair conformational flexibility necessitating higher tem- Cu-alginate entrapped tyrosinase preparation [23] and phe-
peratures for the enzyme molecules to reorganize and attain nol oxidase in Cu-alginate gels [26] has been demonstrated
a proper conformation for its functioning and binding of earlier. The greater stability of immobilized enzyme may be
the substrate. The calcium alginate immobilization system subscribed to the stabilizing effects of immobilization [27].
could protect the enzyme of thermal effects allowing activ-
3.4. Effect on Michaelis constant (Km ) maximal reaction
rate (Vmax )

The kinetic parameters determined for soluble and immo-


bilized enzyme are depicted in the Table 1. Lineweaver–Burk
plot revealed that Km and Vmax for immobilized enzyme
with PNPG as substrate were 1.42 mM and 3.33 U ml−1 ,

Table 1
Kinetic parameters for soluble and immobilized ␣-galactosidase
PNPG Raffinose

Km Vmax Km Vmax
(mM) (U ml−1 ) (mM) (U ml−1 )
Soluble 0.83 2.94 5.5 0.15
Fig. 2. Effect of temperature on: (䉬) soluble and (䊏) immobilized
Immobilized 1.42 3.33 8.69 0.06
␣-galactosidase from A. oryzae.
S.J. Prashanth, V.H. Mulimani / Process Biochemistry 40 (2005) 1199–1205 1203

contained 574 mg of total oligosaccharide per 100 ml, out


of which 464 mg stachyose and 118 mg raffinose were the
main constituents. In the batch experiments, the soluble
and immobilized enzyme was incubated with soymilk at
different incubation periods, i.e. 2, 4, 8, and 12 h. The 2
and 4 h incubation with soluble enzyme resulted in 85 and
87% and immobilized enzyme resulted in 74 and 78% hy-
drolysis, respectively. After 8 and 12 h incubation soluble
␣-galactosidase led to 91 and 93% degradation, whereas
immobilized ␣-galactosidase resulted in 79 and 81% reduc-
tion in raffinose family oligosaccharides in soymilk. The
soluble enzyme showed better degradation. The immobi-
Fig. 4. Percent hydrolysis of raffinose family sugars after treatment with:
lized enzyme showed lesser degradation, which could be
(䉬) soluble and (䊏) immobilized ␣-galactosidase from A. oryzae in due to diffusional limitation (i.e. resistance of substrate to
soymilk at different incubation periods. diffuse into the immobilization matrix and resistance of the
products to diffuse out) [30]. The 92% hydrolysis of raffi-
respectively (the soluble enzyme showed a Km and Vmax of nose family sugars in soymilk by immobilized enzyme for
0.83 mM and 2.94 U ml−1 , respectively). The observed Km the incubation period of 12 h is the highest reduction com-
and Vmax for soluble enzyme with raffinose were 5.5 mM pared to other reports on immobilization of ␣-galactosidase
and 0.15 U ml−1 for the immobilized enzyme; 8.69 mM and [12,13]. But interestingly 85% oligosaccharide hydrolysis
0.06 U ml−1 for the soluble enzyme. For soluble enzyme occurred within 2 h incubation for soluble enzyme implied
the Km -values suggests that the ␣-galactosidase prefers for that prolonged incubation does not significantly increase
the synthetic PNPG than for natural substrate raffinose, the percent hydrolysis (Fig. 1). Hydrolysis after 2 h was
which is larger and more bulky trisaccharide. The increase very slow probably due to substrate depletion; it could also
in Km -values after immobilization may be partially due to be due to product inhibition [9].
mass transfer resistance of the substrate into the immobi- Thananunkul et al. [12] have reported 50% hydrolysis,
lization medium. Low diffusion is characteristic shown by whereas Thippeswamy and Mulimani [13] have reported
alginate immobilization system as the alginate network, 71% hydrolysis after 12 h incubation of soymilk with im-
due to its high degree of crosslinking limits the permeation mobilized enzyme. The ␣-galactosidase from A. oryzae im-
rate of substrate and product [28]. Bodalo et al. [29] have mobilized in calcium alginate caused higher percentage of
similarly reported that Km value increased from 0.28 to degradation in less incubation period.
0.44 mM and Vmax decreased from 295 to 18.58 U mg−1
upon immobilization of ␤-galactosidase in alginate. 3.5.2. Repeated batch reaction
The operational stability of the immobilized ␣-
3.5. Enzymic treatment of soymilk galactosidase was evaluated in a repeated batch process.
The results (Fig. 4) indicated that the catalytic activity of
3.5.1. Batch reaction the immobilized enzyme was durable under repeated use.
The hydrolysis of raffinose family sugars by soluble Thus, the immobilized enzyme was able to maintain good
and immobilized ␣-galactosidase by batch experiment is oligosaccharide reduction up to 57% even after five runs.
displayed in Figs. 4 and 5. The soymilk sample initially Percent hydrolysis was determined to be 78% for calcium
alginate beads on incubation for 4 h. On subsequent uses,
i.e. after 2nd, 3rd and 4th cycles the percent hydrolysis was
found to be 75, 71, 68 and 65%, respectively. There was no
drastic decrease in percent hydrolysis even after five uses,
which could be due to glutaraldehyde treatment of calcium
alginate beads, which prevented the leakage of enzyme.
Ates and Mehmetoglu found that after treatment with glu-
taraldehyde the Cu-alginate immobilized enzyme could be
used 8 times with high activity [18].

3.5.3. Continuous reaction


The use of an immobilized enzyme makes it economi-
cally feasible to operate an enzyme process in a continuous
mode. A fluidized bed reactor was constructed to explore
Fig. 5. Repeated degradation of raffinose family sugars in soymilk by the practicability of using the calcium alginate entrapped
immobilized ␣-galactosidase from A. oryzae. enzyme in continuous system. Bodalo et al. [29] suggested
1204 S.J. Prashanth, V.H. Mulimani / Process Biochemistry 40 (2005) 1199–1205

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