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Keywords: The washing of vehicles used to collect Municipal Solid Waste (MSW) requires 400–500 L of water for each
Anaerobic bacteria vehicle, producing effluent with characteristics similar to the leachate from young sanitary landfills. The
Solid waste treatment process commonly used for this type of effluent is coagulation/flocculation. In this study, effluents
Wastewater from three sites were submitted to physicochemical treatment alone or combined with anaerobic biological
Pretreatment
treatment. Physicochemical treatment has better results with effluents with high total suspended solids (TSS)
Energy
content. For effluents with low TSS concentrations, this treatment has high turbidity removal but low chemical
oxygen demand (COD) removal. The anaerobic biodegradability and the methane generation potential from raw
effluents or after physicochemical treatment were evaluated with and without nutritional supplementation. The
effluent after physicochemical treatment does not require nutritional supplementation, obtaining 92% COD
removal (final COD of 168 mg/L) and specific methane production of 150.6 mL methane (STP)/g CODremoved. A
comparison of operational cost between the physicochemical and anaerobic biological processes for treating
20 m3/day of effluent showed that the latter, in addition to presenting low cost, can generate up to 13.5 kWh/
day for the MSW collecting company.
Abbreviations: BOD5,20, biochemical oxygen demand (5 days/20 °C); COD, chemical oxygen demand; MSW, municipal solid waste; PAC, polyaluminium chloride;
STP, standard temperature and pressure; TSS, total suspended solids; VSS, volatile suspended solids
⁎
Corresponding author at: Department of Biochemical Engineering, School of Chemistry, Federal University of Rio de Janeiro, Cidade Universitária, Av. Athos da
Silveira Ramos, 149, Bl. E, Sl. 203, Ilha do Fundão, 21941-909 Rio de Janeiro, Brazil.
E-mail address: christe@eq.ufrj.br (M.C. Cammarota).
https://doi.org/10.1016/j.seta.2018.09.009
Received 10 October 2016; Received in revised form 8 October 2017; Accepted 24 September 2018
2213-1388/ © 2018 Elsevier Ltd. All rights reserved.
V.M.d. Mello et al. Sustainable Energy Technologies and Assessments 30 (2018) 105–113
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V.M.d. Mello et al. Sustainable Energy Technologies and Assessments 30 (2018) 105–113
Anaerobic biological treatment of effluents Estimation of the energy potential of methane generated in the anaerobic
biological treatment
The anaerobic biological treatment was evaluated for effluents from
sites A and B. In site B, the effluent had characteristics compatible with An estimate of the methane energy potential on an industrial scale
the anaerobic biological treatment; therefore, it was directly assessed in (for 20 m3/d of effluent) was conducted for the same operating condi-
the collected effluent. In site A, the anaerobic biological treatment was tions of the bench anaerobic biodegradation test (initial COD of
evaluated in the effluent after the coagulation/flocculation step to re- 2000 mg/L, 30 °C) conducted with effluent from site A after physico-
duce TSS and O&G concentrations. This pretreatment was carried out in chemical treatment and raw effluent from site B. Two scenarios were
the best condition found in the physicochemical treatment, except for considered to estimate the energy produced from methane on an in-
the coagulant concentration, which was reduced to 80 mg/L. Fig. 3 dustrial scale: Scenario 1 – in which data obtained in bench scale were
shows the sequence of unit processes studied for effluents generated in extrapolated to industrial scale; Scenario 2 – in which less optimistic
sites A and B. values were used.
Anaerobic biodegradation tests were conducted in 100-ml penicillin The methane volume (VCH4 ) was calculated from the Eq. (1) below.
flasks with volume of 90 mL, sealed with rubber plugs and aluminum
SMP 30 ∘ C × VEffluent × S0 × η
seals coupled to 60-ml plastic syringes to measure the biogas produc- VCH 4 (m3) =
106 (1)
tion over time. The sludge used as inoculum was collected in anaerobic
reactor operating in a poultry slaughtering industry (VSS 22 g/L) and where:
was added to flasks for an initial proportion of volatile suspended solids SMP 30 ∘C : Specific methane production at 30 °C, ml CH4/g
(VSS): COD of 1:1. The effluent had pH adjusted to 7.0 ± 0.2 with CODremoved
NaHCO3 and supplementation with macro and micronutrients was VEffluent : Effluent volume, 20,000 L
achieved by adding a macronutrient solution (11.16 g/L NH4Cl and S0: COD effluent into the reactor, 2 g/L
2.57 g/L KH2PO4) for a COD:N:P ratio of 350:5:1. A micronutrient so- η: COD removal, in %
lution (2 g/L FeCl3·6H2O, 0.05 g/L ZnCl2, 2 g/L CoCl2·6H2O, 0.05 g/L 106: Factor used for conversion of ml into m3
NiCl2.6H2O) was added in some experiments at a ratio of 1 mL/L [12]. To obtain Energy Potential (EP), Eq. (2) below was applied.
After mixing the sludge with the effluent, the flasks were kept at
VCH 4 × PCICH 4 × η
30 ± 2 °C until biogas production stabilization, which occurred at EP (kWh) =
3600 (2)
8 days in the experiments that evaluated the addition of micronutrients
and at 15 days in the experiments that evaluated the addition of mac- where:
ronutrients. At the end of the test, the biogas produced was transferred VCH4 : Methane volume (30 °C), m3
from syringes to gas ampoules for methane percentage analysis. Then, PCICH4 : Energy content of methane, 35,800 kJ/m3 [16]
the flasks were opened and the supernatant submitted to pH and COD η: Conversion efficiency from thermal energy to electrical energy,
analyses. Assays were performed in four replicates with raw effluent 33% [17]
(effluent from site B) or effluent submitted to coagulation/flocculation 3600: Conversion factor from h to s.
pretreatment (effluent from site A).
Results and discussion
Analytical methods Characterization of effluents generated in the washing of trucks used for
MSW collection
pH, COD, BOD5,20, O&G, TSS, turbidity, chlorides, and sulfates were
determined as recommended in Standard Methods [13]. Volatile acidity The effluents generated on sites A and B contain a reasonable
and alkalinity were determined by potentiometric method as re- amount of organic matter, measured as total COD in Table 1. However,
commended by Dilallo and Albertson (1961) [14] and Ripley et al. the fraction of dissolved organic matter (COD soluble/COD total) is
(1986) [15], respectively. Total organic carbon and total nitrogen were very different: 0.72 and 0.21 for effluents from sites A and B, respec-
determined in Shimadzu equipment (model TOC-VCPN and TNM-1). tively. Whereas effluent from site A has oils and grease concentration
Ammonia nitrogen was determined by selective ion electrode in (O&G) 100 times higher than effluent from site B; it appears that much
Corning ion analyzer. Biogas was submitted to analysis in CG VARIAN of the soluble COD of effluent from site A is emulsified and/or dissolved
Micro chromatograph model CP-4900. O&G, not retained on the sample filtering. Effluent from site A also has
higher concentration of total suspended solids compared to effluent
from site B, which proves the need for a physicochemical pretreatment
Operating costs of physicochemical treatments to reduce suspended solids and O&G of this effluent.
Effluent from site C has the highest organic matter concentration
A comparison of physicochemical treatment costs applied in ef- (COD) among the three effluents evaluated. Whereas the BOD5,20/COD
fluents from sites A (such as pretreatment) and C (such as a single ratio is extremely low for this effluent (0.07), and the TSS and O&G
treatment) was performed for 20 m3/d effluent, considering the con- concentrations are also very high. It could be inferred that the organic
sumption of chemicals and electric energy involved in the treatment. matter is mainly found in the insoluble form, which indicates that a
The unit value of each item considered in the costs was obtained from coagulation/flocculation treatment is the best alternative for this ef-
the main suppliers of commercial chemicals: 50% sodium hydroxide w/ fluent.
v (US$ 0.96/L), 38% ferric chloride w/w and density of 1.38 g/ml (US$ Miranda et al. (2005) [18] describes the adverse effects of O&G on
1.56/L), and 12% aluminum polychloride (PAC) w/w and density of the performance of a full-scale upflow anaerobic sludge blanket reactor
1.31 g/ml (US$ 1.48/L). The cost of electricity was based on the (UASB) treating wastewater from the slaughterhouse and meat-packing
average amount paid by MSW collecting companies to the local elec- plant. The O&G/COD ratio above 20% in the influent produced the
tricity distribution company (US$ 0.23/kWh). The rapid and slow gradual reduction in system efficiency, resulting in biomass washout
mixing times determined on bench scale were maintained for the cal- and a general failure of the system (effluent from site A showed O&G/
culations on an industrial scale and the power consumption of these COD ratio of 46%). The removal of O&G from the influent using a
stages was corrected to a daily volume of 20 m3. The sludge transpor- physicochemical system (coagulation/flocculation) improved the phy-
tation and final disposal costs were not considered in this survey. sical characteristics of the anaerobic sludge, controlling the biomass
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Fig. 1. Turbidity and COD of effluent from site A after coagulation/flocculation with different initial pH values (60 mg/L FeCl3 and 12 mg/L PAC – Fig. 1A) and of
FeCl3 concentrations (12 mg/L PAC, pH 8 – Fig. 1B); and effluent from site C after coagulation/flocculation under different initial pH values (250 mg/L FeCl3 and
24 mg/L PAC – Fig. 1C), FeCl3 concentrations (24 mg/L PAC, pH 7 – Fig. 1D), and PAC concentrations (150 mg/L FeCl3 and pH 7 – Fig. 1D).
washout. Reactor performance was significantly improved when the O& physicochemical treatment due to their high O&G (both) and TSS (ef-
G/COD ratio of the influent was maintained at 10%. fluent from site C) concentrations. Fig. 1A shows the final turbidity and
Due to its lower TSS and especially O&G concentration, effluent COD values in the coagulation/flocculation of effluent from site A with
from site B can be directly referred to a biological treatment. The 60 mg/L FeCl3 (120 rpm, 1 min), 12 mg/L PAC (40 rpm, 20 min), and
BOD5,20/COD ratio of 0.40–0.59 observed in effluents from sites A and different initial pH values. Higher turbidity removals (90.8%) were
B, as well as the acidity of 1044 mg/L (probably due to the presence of obtained at pH 9. However, to reduce the consumption of chemicals
volatile fatty acids) in effluent from site A, confirms the similarity of and operating costs on an industrial scale, pH 8 was adopted for the
these effluents to leachate from young landfills and the need for bio- selection of the FeCl3 concentration because high turbidity removal was
logical treatment [19]. The ammonia, chloride, and sulfate concentra- also observed in this condition (89.6%). Fig. 1C shows the initial pH
tions in both effluents are low, which make them suitable for anaerobic variation of effluent from site C using 250 mg/L FeCl3 (120 rpm, 5 min)
biological treatment; however, nitrogen and phosphorus concentrations and 24 mg/L PAC (40 rpm, 60 min). It appears that smaller turbidity
are insufficient, requiring nutrient supplementation [12]. and COD values were obtained in assay at pH 7; therefore, this condi-
tion was selected for coagulant and flocculant concentration variation
Physicochemical treatment of effluents assays.
At pH 8 and 12 mg/L PAC (in the same mixing conditions men-
Only effluents from sites A and C were submitted to tioned above), the best turbidity reduction results (99.2%) of effluent
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V.M.d. Mello et al. Sustainable Energy Technologies and Assessments 30 (2018) 105–113
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V.M.d. Mello et al. Sustainable Energy Technologies and Assessments 30 (2018) 105–113
were observed for effluents from sites A and B, respectively. These data
were used to calculate the potential to generate energy from methane.
There are no data in literature on anaerobic biological treatment of
effluents generated from the washing of MSW collection trucks. Thus, a
comparison of SMP values obtained with leachates from municipal
landfills was made. Kheradmand et al. (2010) evaluated the anaerobic
treatment of leachate in a laboratory-scale anaerobic digester under
mesophilic conditions and obtained 12–42 mL CH4/g CODremoved [23].
Kennedy and Lentz (2000) treated leachate with COD from 3210 to
9190 mg/L, yielding from 290 to 340 mL CH4/g CODremoved [24]. Luo
et al. (2015), evaluating various types of anaerobic reactors to treat
fresh leachate, concluded that 60–96% of COD can be removed; the
methane production ranged from 300 to 400 mL/g CODremoved for
leachate with BOD5,20/COD ratio greater than 0.4 under COD feeding of
5–100 g/L [25].
It follows that the SMP values obtained in this study are much
greater than those obtained for some leachates, probably due to higher
concentrations of inhibitors such as ammonia, metals, and sulfate in the
latter [26], while with other fresher leachates, higher SMP obtained is
due to their higher organic matter concentration.
Table 4
Results of anaerobic biological treatment of effluents from sites A and B under different supplementation conditions.
Run Effluenta Condition Final pH Initial COD Final COD COD removal Biogas % CH4 SMPb
(site) (mg/L) (mg/L) (%) (mL)
1 A with macro 7.38 ± 0.04 2065 181 ± 6 91.2 ± 0.3 42.5 ± 0.7 37.1 ± 2.3 83.9
with macro and micro 7.40 ± 0.00 2065 190 ± 3 90.8 ± 0.1 36.8 ± 5.9 36.5 ± 1.9 71.6
B with macro 7.20 ± 0.00 2165 151 ± 4 93.0 ± 0.2 14.6 ± 0.9 50.0 ± 2.4 36.8
with macro and micro 7.22 ± 0.13 2165 154 ± 10 92.9 ± 0.5 14.0 ± 3.3 49.1 ± 3.1 34.2
2 A without nutrients 7.44 ± 0.05 2073 169 ± 3 91.8 ± 0.1 43.8 ± 3.3 65.4 ± 3.4 150.6
with macro 7.42 ± 0.04 2073 166 ± 2 92.0 ± 0.1 44.0 ± 6.6 67.2 ± 4.7 155.8
B raw 7.24 ± 0.05 2557 134 ± 7 94.8 ± 0.3 23.4 ± 5.9 52.7 ± 4.0 51.0
with macro 7.20 ± 0.00 2557 136 ± 5 94.7 ± 0.2 21.0 ± 1.0 52.3 ± 2.8 45.5
a
Effluent from site A after physicochemical treatment; raw effluent from site B.
b
SMP = specific methane production (mL CH4 STP/g CODremoved).
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Table 5
Cost of chemicals and energy in the coagulation/flocculation of 20 m3/d of effluent from the washing of MSW collection trucks on sites A and C.
Products/Energy Unit Cost Consumption Total Cost Consumption Total Cost
consumption of electricity was also not considered, which would be shows high soluble organic content (COD/TSS = 3.1) and biodegrad-
only the effluent feeding pump in the reactor. Therefore, considering ability (COD/BOD5,20 = 1.7), which makes it suitable for anaerobic
only the costs of physicochemical treatments, the treatment of effluent biological treatment. However, due to the 1117 mg/L of O&G con-
from site A (physicochemical treatment combined with anaerobic bio- centration, such a procedure becomes prohibitive. The effluent should
logical treatment) shows much lower cost compared to effluent from first be treated by physicochemical treatment to reduce the O&G to
site C (physicochemical treatment applied in isolation). compatible levels (removal of 96.1%) and then submitted to biological
treatment. In the anaerobic biological treatment, the formation of
150.6 NmL CH4/g CODremoved occurs, releasing a final effluent with
Energy potential estimation of methane generated in the anaerobic biological
COD 169 mg/L (total removal of 93%). The effluent from site B also has
treatment
high soluble organic content (COD/TSS = 3.6), but less biodegrad-
ability (COD/BOD5,20 = 2.5) and with low concentration of O&G;
Table 6 shows the results for the two scenarios evaluated with
therefore, it can be sent directly to anaerobic biological treatment,
biogas produced from the treatment of effluents generated in sites A
which reduces COD to 134 mg/L (total removal of 94%) while gen-
and B. Data from a small-size generator were adopted to calculate the
erating 51 NmL CH4/g CODremoved. The effluent from site C has a very
energy potential, which consumes 2 m3 biogas per hour of work and has
different composition, with high insoluble organic content (COD/
rated power of 3.6 kVA or 2.88 kW. The study found that the energy
TSS = 1.2) and little biodegradability (COD/BOD5,20 = 14.9) and high
obtained from biogas could cover the daily energy consumption of
concentration of O&G (2101 mg/L), such characteristics indicate the
physicochemical treatment of effluent from site A (1.05 kWh) both in
physicochemical treatment as the best treatment option. The physico-
scenario 1 (13.5 kWh) and in scenario 2 (10.3 kWh), with surplus from
chemical treatment promotes COD reduction of almost 99%, releasing
9.25 kWh (scenario 2) to 12.45 kWh (scenario 1) for each batch of
an effluent with 293 mg/L of COD.
20 m3 of effluent generated by one day of washing garbage trucks.
A comparison of expenditures and gains of the three types of
Surplus energy can be applied to power other electrical equipment and
treatment applied to the effluents of sites A, B, and C is also presented in
lighting of the effluent generating company. In the case of effluent from
Fig. 3. The costs of the physicochemical treatment are presented in
site B, there is no need for physicochemical treatment prior to anae-
Table 5. The gains were based on the electricity obtained from methane
robic treatment, and all energy obtained can be applied as an additional
production (scenario 1, Table 6) and on the cost of electricity for the
energy in the company’s energy demand matrix. Thus, in scenarios 1
small and medium national industry in the period (US$ 162/MWh).
and 2, there would be an increase of 5.8 and 4.6 kWh to the company’s
Tariffs correspond to the Brazilian scenario, converted to US$ (ex-
energy demand matrix for each biogas batch from the anaerobic
change rate of US$1 = R$3.11). The physicochemical treatment, ap-
treatment of effluent generated in one day of washing of the company’s
plied alone in the MSW collection establishments, costs the collecting
trucks.
company US$ 15,834 per year. However, if the physicochemical
Fig. 3 summarizes some characteristics of the effluents after each
treatment is combined with the anaerobic biological (site A effluent) or
treatment sequence evaluated in this study. The effluent from site A
replaced by the anaerobic biological (site B effluent), according to the
composition of the effluent, a considerable cost reduction occurs. The
Table 6
Energy generation in the treatment of 20 m3/d of effluent from the washing of combination with the anaerobic biological greatly reduces treatment
MSW collection trucks by coagulation/flocculation process followed by anae- costs, decreasing to US$ 5424 or 4624 per year (without or utilizing
robic and direct anaerobic process. methane energy, respectively), allowing savings of US$ 10,410 or
11,210 per year. The replacement of the physicochemical with the
Conditions Effluent – site A, after Effluent – site B, raw
physicochemical effluent
anaerobic biological reduces treatment costs and may even generate a
Scenario Scenario gain of US$ 343 per year if methane energy is harnessed. Therefore,
both in terms of final effluent quality and expenditure, the application
1 2 1 2 of anaerobic biological treatment (alone or in combination with phy-
Biogas (m3/d) 9.39 7.16 4.06 3.16
sicochemical) is advantageous for MSW collection companies.
% CH4 in biogas 65.4 50.0 52.7 50.0
SMP (mL CH4/g 167.2 167.2 56.6 56.6 Conclusions
CODremoved)a
COD removal (%) 91.8 70.0 94.8 70.0
VCH4 (m3) 6.14 4.68 2.14 1.58 The effluents generated in the washing of MSW collection trucks
EP (kWh) 20.15 15.36 7.06 5.19 have characteristics that vary according to the practices adopted by
Generator operation (h/ 4.7 3.6 2.0 1.6 each company, which determine the best form of treatment. When ef-
d)b
fluents present high TSS and O&G concentrations (as site C effluent),
Produced energy (kWh) 13.5 10.3 5.8 4.6
physicochemical treatment seems to be suitable for adjusting them to
a
Specific methane production at 30 °C. discharge standards, reducing COD from 21,734 to 293 mg/L. However,
b
For generator with consumption of 2 m3/h biogas and rated power of 3.6 to treat 20 m3/d of this effluent, the MSW collection company will
kVA or 2.88 kW. spend US$ 15,000 per year. Conversely, if most of the organic matter is
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Fig. 3. Sequences of unit processes for treatment of garbage truck washing effluents from different MSW collection companies evaluated in this study, including
characteristics of the final effluent, expenditures, and gains of the treatments.
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