(USER AC/DC SUPPLY)

RENR9855-02
8AWG WIRE MIN (USER AC/DC RETURN) March 2008
244-9602
CB-C1
T0 ST POS E565-CB1
RO4-NO
1
263-1741

(NOTE K)
276-7784
ST NEG 229-CB2
MX 2 BATT -
CB2 C2 C1
RO1 C
240VAC RELAY OUTPUT #1 AUX COM
50A 229-CB3
BATT+
(NOTE P) MAX 2A 3 BATT -
RO1 NO USER LOAD
BATT+
RO2 C AUX F407-CB4
4 DI 7
BATT+
RELAY OUTPUT #2 MAX 2A 11 14
(NOTE P) RO2 NO USER LOAD
AUX NC X711-CB5
F6 BATT+ 5 AUX-NC
RO3 C 11 12
RELAY OUTPUT #3 MAX 2A
RO3 NO USER LOAD TRIP POS 101-CB6
BATT- (NOTE P) 6 BATT +
F5 BATT- RO5 C
RELAY OUTPUT #5 TRIP NEG 229-CB7
MAX 2A TR 7 BATT -
BATT- RO5 NO USER LOAD
C2 C1
F4 BATT- RO6 C
RELAY OUTPUT #6 MAX 2A
RO6 NO USER LOAD CO-C1
GND
MOTOR POS 101-CO1
RO7 C 1 BATT +
(NOTE L) GND
MAX 2A
CB1 RELAY OUTPUT #7 RO7 NC USER LOAD MOTOR NEG 229-CO2
(NOTE D) MCH 2 BATT -
240VAC MAX 2A B4 A1
10A F04 RO7 NO USER LOAD
A2 MOTOR CLOSE X712-CO3
3 CLOSE
RO8 C
RO4-NO
MAX 2A + - RELAY OUTPUT #8 MAX 2A A4 MOTOR OPEN X713-CO4
RELAY OUTPUT #4 RO4-NO USER LOAD RO8 NC USER LOAD OPEN
4
11 A1+
12

(NOTE D)
BREAKER 1 OPENED - + MAX 2A
AUX-NC1 USER LOAD RO8 NO USER LOAD
14

(NOTE H) BREAKER AUX AUX-NC2

BREAKER 2 OPENED - + DIGITAL INPUT #4
USER LOAD
CIRCUIT BREAKER TYPE NSJ, P, AND R
22

DI 4
31 21

14AWG WIRE MIN

AC-CR2 AUX-NC3 BREAKER 3 OPENED - + DIGITAL INPUT #5
24

USER LOAD
(NOTE H,J) OPEN BREAKER DI 5
OPEN
A2

DIGITAL INPUT #6
32

(NOTE H) CLOSE BREAKER

C32 Generator Set with EMCP 3

DI 6
CLOSE
A2
34

(NOTE D) DIGITAL INPUT #7 (NOTE D) DIGITAL INPUT #8

DI 7 DI 8
PMG.C
DI 7 B+ DO 2
MAX 300mA- +
DIGITAL OUTPUT #2 USER LOAD
PMG.B PWM CONTROL

Electrical System
(NOTE A, C) REMOTE ESTOP 9X-9591 (NOTE E)
DI 1 (OPTIONAL SHIPLOOSE)
PMG.A B- S PWM
IC REMOTE START/STOP
DI 2
F1 DIGITAL INPUT #3 VDC-A +/- 10 VDC INPUT (A) VOLTAGE/PF
DI 3 VARIABLE VDC SOURCE
F2 SPARE ANALOG INPUT ADJUSTMENT
VDC-B +/- 10 VDC INPUT (B)
AI 3+
9 (NOTE D, M) + -
10
11 (NOTE D, G, N)
(+)
AI 3-

MODBUS+
CDVR ALARM OUTPUT ALM

FSD
+
USER LOAD

USER LOAD
- SXC1-UP

CDVR INPUTS & OUTPUTS

MODBUS RTU CDVR SHUTDOWN OUTPUT
12
H1 (TO SCADA)
(-)

(REF)
MODBUS-
COMMON DS-50
WDR1-UP
MOD-REF EXCITATION DISABLE INPUT
H1 TWISTED PAIR EX-DIS
18AWG CABLE MIN CAN2+
H2 VOLTAGE/PF LOWER INPUT X712-M813
V-LWR CLOSE
H3 J1939/CAN2 CAN2-
VOLTAGE/PF RAISE INPUT E565-MB1
(NOTE D, N) CAN2-SH V-RSE RO4-NO
H4
VAR/PF ENABLE INPUT
H4 DI RTN V/PF
CDVR FAULT RESET INPUT 229-MB2
JWH+
DI RTN MX BATT -
(NOTE B) FRES
JWH- C2 C1
COM 1 229-MB3
276-7784 BATT -
GND
COM 2
GND F407-MB8
DI 7
COM 3 11 14
244-9602

X711-MB9
AUX-NC
263-1741 11 12

101-MB7
BATT +
CUSTOMER INTERCONNECT- STANDARD DEVICES
229-MB4
TR BATT -
F2+ F2-

101-MB6
BATT +

229-MB4
MCH BATT -
B3 B1
TO PTs / BUS BAR
TO EMCP X713-MB10
OPEN

229-MB11 BATT -
XF
252-7574 244-9599 281-2760 281-2768
244-9602 A2 A1

F409-VF4 T0 F409-V4 N715-AC30 FRES CIRCUIT BREAKER TYPE MASTERPACT

281-3177 N713-AC21 VDC-A Volume 1 of 2: Controller and Interconnections
CB2 N714-AC20 VDC-B
BATT+
50A
BATT+
E560-AC70 RO1 C © 2008 Caterpillar Printed in U.S.A.
BATT+ 101-AC17
F701-AC63 RO1 NO 252-7697 All Rights Reserved
Y902-AC75 RO2 C Y902-FU1
BATT+ 101-AC3 (DI RTN)
E488-VF3 F6 E488-V3 Y903-AC64 RO2 NO
229-JU1 BATT-
Y904-AC42 RO3 C
BATT- 202-AC18
Y905-AC65 RO3 NO
E487-VF2 F5 E487-V2
BATT-
Y908-AC66 RO5 C
229-SJ5 BATT-
Y909-AC59 RO5 NO 267-8469
E486-VF1 F4 E486-V1
200-LG2 GND 838-AC19 Y910-AC69 RO6 C 229-JU1
(BATT-)
GND 200-AC2 Y911-AC61 RO6 NO Y911-JU2 DIGITAL I/O MODULE (FOR USE WITH EMCP3.3) THERMOCOUPLE MODULE RTD MODULE POINTGUARD
(JWH+) CB1-1-SJ1 (P#:234-0275) (P#:234-1644) (P#:234-1645) 40-PIN CONNECTOR (FOR USE WITH EMCP 3.2/3.3)
F408-AC71 DI 4
CB1 F04 40-PIN CONNECTOR (DRC26-40S) PG-C1
G487-AC51 DI 5
F405-R1 TC1+ (WHITE OR YELLOW) R1 (RED) 101-PG1
10A 1 1 1 1
INPUT #1 DI 01 GEN WINDING TEMP GEN WINDING TEMP + BATT+ 2 AMP
(JWH-) CB1-2-SJ2 RO4-NO E565-AC60 G488-AC54 DI 6 F406-R11 CH1 TC1- (RED) W1 (WHITE) 229-PG2
11 DI 02 11 PHASE A1 CH1 3 PHASE A1 Vin 10-30VDC - 2 BATT -
281-2760 267-8467 INPUT #2
RO4-NO E565-CB1
N717-AC29 V/PF 21 F407-R21 TC2+ (WHITE OR YELLOW) C1 (WHITE) 200-PG3
21 4 GND 3

RENR9855-02 VOL 1 of 2
252-7430 INPUT #3 DI 03 GEN WINDING TEMP GND GND
X711-CB5 CH2
11 A1+

AUX-NC1
12

(H1) CR2-12-SJ3 101-AC15 31 F408-R31 31 TC2- (RED) PHASE B1

252-7429 N720-AC26 V-LWR N720-VA3 INPUT #4 DI 04
AUX-NC2
14

244-9857 G487-R2 TC3+ (WHITE OR YELLOW) R2 (RED)

CR2-11-JP7 (JWH+) 2 DI 05 2 11
N719-AC27 V-RSE N719-VA2 INPUT #5 GEN WINDING TEMP GEN WINDING TEMP
CR2-22-SJ4 AUX-NC3 CH3
22

(H4) CR2-21-JP6 G488-R12 W2 (WHITE)

31 21

(JWH-) 12 TC3- (RED) PHASE C1 CH2 PHASE B1

AC-CR2 INPUT #6 DI 06 12 13
X713-CO4 N718-AC28 COM 1 N718-VA1
24

OPEN G489-R22 PG-C3

CR2-31-JP5 (JWH+) 22 22 TC4+ (WHITE OR YELLOW) 14 C2 (WHITE)
INPUT #7 DI 07 GND
244-9657 CLOSE X712-CO3 CH4 GEN WINDING TEMP
A2
32

Y911-JU2 (R06-NO) COM 2 32 G490-R32 TC4- (RED) PHASE A2 D926-PG13

INPUT #8 DI 08 32 TxB+ 3 MODBUS2 +
TO PMG & EXCITER

DI 7 F704-CB4
A2
34

COM 3 3 G491-R3 TC5+ (WHITE OR YELLOW) R3 (RED) COM 5 D927-PG14

INPUT #9 DI 09 3 21 GEN WINDING TEMP GND 4 MODBUS2 -
GEN WINDING TEMP RS485

(Dimensions: 39 inches x 28 inches)

(BATT-) 229-SJ5 DI 1 F405-AC76 G492-R13 CH5 W3 (WHITE)
AC-PMG-C N704-GEN9 TC5- (RED) PHASE C1
TO CDVR

PMG.C 13 13 PHASE B2 CH3 23 D928-PG15

N752-AC22 ALM INPUT #10 DI 10 TxA- 5 MODBUS2 GND
AC-PMG-B PMG.B N703-GEN6 DI 2 F406-AC73 23 G493-R23 TC6+ (WHITE OR YELLOW) C3 (WHITE) D929-PG16
INPUT #11 DI 11 23 GND 24 1
276-8159 J904-AC23 FSD GEN WINDING TEMP Vo+ GND
AC-PMG-A PMG.A N702-GEN5 DI 3 995-AC72 G494-R33 CH6 TC6- (RED)
33 DI 12 33 PHASE C2 2
INPUT #12 Vo-
DI RTN D998-AC1 J905-AC24 DS-50 E499-R4 BGW1 (WHITE OR YELLOW) R4 (RED)
AC-F1 F1 N705-GEN7 4 DI RTN 4 31 6
INPUT COMMON #1 GEN REAR BEARING TEMP GEN WINDING TEMP RxB+
AC-F2 F2 N706-GEN8 (R02-C) Y902-FU1 DI RTN
N716-AC25 E499-R14 CH7 BGR1 (RED) W4 (WHITE)
EX-DIS 14 DI RTN 14 CH4 33 PHASE A2 7
INPUT COMMON #2 RxA-
9 PWM F702-AC68 E499-R24 NOTE Z
24 24 BGW2 (WHITE OR YELLOW) 34 C4 (WHITE)
INPUT COMMON #3 DI RTN GND
10 CH8 GEN FRONT BEARING TEMP
281-2768 34 E499-R34 34 BGR2 (RED)
11 281-3177 INPUT COMMON #4 DI RTN
TO OPT. SPACE HEATER

7 J729-R7 R5 (RED)
12 OUTPUT #1 (N.O) DO1-A 5 6 GEN WINDING TEMP
CR2-12-SJ3 J730-R5 CH9 SPARE W5 (WHITE) PHASE B2
H1 5 DO1-B 15 CH5 8
OUTPUT #1 (N.C.)
H1 N725-GEN15 J728-R6 C5 (WHITE) DB-C1
6 DO1-COM 25 GND 9
OUTPUT #1 (COM)
H2 N726-GEN16 J732-R17 CH10 SPARE 2 R951-PG4
17 DO2-A 35 MODBUS1 + MODBUS1 +
OUTPUT #2 (N.O)
H3 N727-GEN17 J733-R15 R6 (RED) 5 R953-PG5
15 DO2-B 6 16 COM4 MODBUS1 GND MODBUS1 GND
OUTPUT #2 (N.C) GEN WINDING TEMP
CR2-22-SJ4 H4 N728-GEN18 252-7513 J731-R16 CH11 SPARE W6 (WHITE) RS485 R952-PG6
16 16 CH6 18 PHASE C2 MODBUS1 - 7 MODBUS1 -
244-9641 OUTPUT #2 (COM) DO2-COM
H4 (200-LG2) (200-LG1) R954-PG7
CR2-11-JP7 C6 (WHITE) 4
CB1-1-SJ1
HARNESSES: OUTPUT #3 (N.O)
27 J735-R27
DO3-A 26 GND 19 SHIELD GND
JWH+ CR2-31-JP5 CH12 SPARE 1
25 J736-R25 NC
CB1-2-SJ2 JWH- CR2-21-JP6 281-2760, 244-9657, 244-9599, 252-7574, 244-9612, 252-7697, 276-8159, 267-8469, 244-9641, 252-7513 OUTPUT #3 (N.C.) DO3-B 36
GND-BUS-BAR-2 GND-BUS-BAR-1 REQUIRED -- 6
26 J734-R26 BGR1 (RED) NC
OPTIONAL -- Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC) OUTPUT #3 (COM) DO3-COM 7 26 GEN REAR BEARING TEMP
200-LG1 GND 200-PM6 CH13 SPARE 3
37 J738-R37 17 CH7 28 BGW1 (WHITE) NC
OPTIONAL -- Voltage Adjust Pot Harnesses - 267-8467 OUTPUT #4 (N.O) DO4-A
GND 8
276-8159 244-9612 35 J739-R35 27 BGC1 (WHITE) NC
OUTPUT #4 (N.C) DO4-B GND 29
244-9602
36 J737-R36 CH14 SPARE 9
37 NC
OUTPUT #4 (COM) DO4-COM NOTE Y
10 J741-R10 8 BGR2 (RED)
OUTPUT #5 (N.O) DO5-A 36 GEN FRONT BEARING TEMP
8 J742-R8 CH15 SPARE BGW2 (WHITE)
OUTPUT #5 (N.C.) DO5-B 18 CH8 38

CUSTOMER INTERCONNECT- EMCP 3.1 OUTPUT #5 (COM)

9 J740-R9
DO5-COM
CH16
28
SPARE
GND 39 BGC2 (WHITE)
20 J744-R20 38
OUTPUT #6 (N.O) DO6-A
18 J745-R18 1
OUTPUT #6 (N.C) DO6-B 9 8-PIN CONNECTOR
19 J743-R19 CH17 SPARE M-C14 2
OUTPUT #6 (COM) DO6-COM 19 COM1
30 J747-R30 CONFIGURATION PORT 3
OUTPUT #7 (N.O) DO7-A 29 BATT+ 1
28 J748-R28 CH18 SPARE 4
OUTPUT #7 (N.C.) DO7-B 39 BATT- 4 SEE COMMUNICATION DRAWING
29 J746-R29 5
OUTPUT #7 (COM) DO7-COM 10 CAN2+ 2
40 J750-R40 CH19 SPARE 6
OUTPUT #8 (N.O) DO8-A 20 CAN2- 3
276-7784 38 J751-R38 7
OUTPUT #8 (N.C) DO8-B 30 CAN2 SH 5
CH20 SPARE NOTE AA
TO PTs / BUS BAR 39 J749-R39 8
40

30 Page,
OUTPUT #8 (COM) DO8-COM
TO EMCP BATT+ 263-1739 263-1741
9
BATT+
E560-AC14 RO1 C BATT+ 1
252-7574 244-9599 BATT+ 101-AC17 RJ-C1
244-9602 F701-AC63 RO1 NO
BATT- 4
2
SEE COMMUNICATION DRAWING
BATT+ 1 OPTIONAL RTD MODULES
BATT+ 101-AC3 CAN2+ RJ-45
F409-VF4 T0 F409-V4 Y902-AC75 RO2 C
BATT- 4 SEE COMMUNICATION DRAWING FEMALE
CAN2- 3 ETHERNET
(AI 3-) BATT- 2 CONNECTOR
Y903-AC1 RO2 NO
5 CAN2+
CAN2 SH
CB2 202-AC18 CAN2- 3
BATT- Y904-AC42 RO3 C NOTE AB
50A CAN2 SH 5
BATT- Y905-AC61 RO3 NO

229-SJ5 BATT- Y908-AC66 RO5 C

OPTIONAL POINTGUARD MODULES
200-LG2 GND 838-AC19
Y909-AC59 RO5 NO OPTIONAL DIGITAL I/O MODULES
E488-VF3 F6 E488-V3
GND 200-AC2
Y910-AC57 RO6 C OPTIONAL THERMOCOUPLE MODULES
Y911-AC56 RO6 NO

F04
E487-VF2 F5 E487-V2 Y912-AC55 RO7 C
(USER AC/DC RETURN)
RO4-NO E565-AC60 Y913-AC54 RO7 NC
(USER AC/DC SUPPLY)
RO4-NO E565-CB1 Y914-AC49 RO7 NO
E486-VF1 F4 E486-V1
252-7430
AUX-NC1 X711-CB5 Y915-AC13 RO8 C
252-7429 244-9608
AUX-NC2 244-9857
Y916-AC53 RO8 NC
AUX-NC3
(JWH+) CB1-1-SJ1
Y917-AC4 RO8 NO THIS HARNESS ALREADY COMES
CB1 OPEN X713-CO4 WITH THE REMOTE ANNUNCIATOR. 272-8239
ANNUNCIATOR (NOTE U) RELAY O/P #8 RELAY O/P #7
10A CLOSE X712-CO3 F408-AC71 DI 4
SIX PIN USER LOAD DO8-B DO7-B USER LOAD
11
(JWH-) CB1-2-SJ2 CONNECTOR
DI 7 F704-CB4 G487-AC51 DI 5 BATT+ USER LOAD DO8-A DO7-A USER LOAD
263-1739 SIX PIN 12
DI 7 F407-AC62 G488-AC45 DI 6 GENERAL NOTE: DO NOT USE HARNESS 244-9600 FOR REMOTE ANNUNCIATOR. BATT+
CONNECTOR DO8-COM DO7-COM
(NOTE V)
RELAY O/P #6 RELAY O/P #5
11 A1+

8
12

(H1) CR2-12-SJ3 101-AC15 (BATT-) 229-SJ5 DI 1 F405-AC76 HARNESS 244-9600 IS USED FOE LOCAL ANNUNCIATORS. USER LOAD DO6-B DO5-B USER LOAD
G490-AC58 DI 8
BATT- 9
14

CR2-11-JP7 (JWH+) DI 2 F406-AC73 FOLLOW THIS DIAGRAM FOR REMOTE ANNUNCIATOR. USER LOAD DO6-A DO5-A USER LOAD
276-8159
CR2-22-SJ4 R955-AC69 DO 2
22

(H4) CR2-21-JP6 MAIN TRUNK (243M/800FT MAX)

31 21

(JWH-) DI 3 995-AC72 BATT- DO6-COM DO5-COM

AC-CR2 AC/DC BOX HARNESS 272-5936 RELAY O/P #4 RELAY O/P #3
24

CR2-31-JP5 (JWH+) AI 3+ P737-AC40 F702-AC52 PWM USER LOAD DO4-B DO3-B USER LOAD
244-9657 CAN2+
A2
32

F709-AC68 AI 3- P738-AC50 N713-AC21 VDC-A USER LOAD DO4-A DO3-A USER LOAD
CAN2+
TO PMG & EXCITER
A2
34

263-1739 MODBUS+ BATT+ DO4-COM DO3-COM

R951-AC48 N714-AC20 VDC-B
RELAY O/P #2 RELAY O/P #1
AC-PMG-C N704-GEN9 252-7455 USER LOAD DO2-B DO1-B USER LOAD
TO CDVR

PMG.C MODBUS- R952-AC46 CAN2-

N752-AC22 ALM BATT- TERMINATING
AC-PMG-B PMG.B N703-GEN6 MOD-REF R953-AC47 YELLOW RESISTOR USER LOAD DO2-A DO1-A USER LOAD
CAN2-
(YELLOW) CAN2+ 252-7455
AC-PMG-A PMG.A N702-GEN5 (YELLOW)
CAN2+
J904-AC23 FSD
DO2-COM DO1-COM
Y794-AC33
RESISTOR
120 OHMS

GREEN DIGITAL INPUT #12

(GREEN) (GREEN) CAN2- CAN2-SH DI 12 DI RTN
AC-F1 F1 N705-GEN7 CAN2- Y795-AC39 J905-AC24 DS-50
267-8467 DIGITAL INPUT #11
AC-F2 F2 N706-GEN8 CAN2-SH DI 11 DI RTN
CAN2-SH Y796-AC36 N716-AC25 EX-DIS CAN2-SH DIGITAL INPUT #9 DIGITAL INPUT #10
9 DI 9 DI 10
DI RTN D998-AC1 N720-AC26 V-LWR N720-VA3 272-8239 DIGITAL INPUT #8
10
DI RTN
REMOTE DI 8 DI RTN
11 N719-AC27
(NOTE T)
ANNUNCIATOR BOX DIGITAL INPUT #6 DIGITAL INPUT #7
V-RSE N719-VA2 DI 6 DI 7
TO OPT. SPACE HEATER

12 DIGITAL INPUT #4 DIGITAL INPUT #5

276-7784 N717-AC29 V/PF DI 4 DI 5
CR2-12-SJ3 H1 J1939 COMM CABLE (P#: 1532707) DIGITAL INPUT #2
DISCRETE I/O MODULE DIGITAL INPUT #3
H1 N725-GEN15 DROPS FROM THE TRUNK LINE SHOULD NOT EXCEED 2.7M(9FT) DI 2 DI 3
N715-AC30 FRES (234-0275) DIGITAL INPUT #1
BATT+ DI 1 DI RTN
H2 N726-GEN16
N718-AC28 COM 1 N718-VA1 NOTE: SINCE THE LENGTH VARIES AS PER CUSTOMER REQUIREMENT, THAT'S << 1 >>
H3 N727-GEN17 BATT- (NOTE R, S)
WHY THE CUSTOMER ORDERS AS PER REQUIRED LENGTH.
COM 2 << 4 >>
CR2-22-SJ4 H4 N728-GEN18 244-9641 YELLOW 40 PIN CONN FOR
<< 2 >> INPUTS & OUTPUTS
H4 COM 3
CR2-11-JP7 GREEN
<< 3 >>
CB1-1-SJ1 JWH+ CR2-31-JP5
252-7513 << 5 >>
CB1-2-SJ2 JWH- CR2-21-JP6 263-1741
(200-LG2) (200-LG1)
200-LG1 8 PIN MATING 40 PIN MATING
GND 200-PM6 HARNESSES: CONN KIT (155-2265) CONN KIT (9X-7147)
GND
276-8159 GND-BUS-BAR-2 GND-BUS-BAR-1 (INSTALLED IN AC/DC BOX)
244-9612 REQUIRED -- 263-1739, 244-9657, 244-9599, 252-7574, 244-9612, 244-9641, 276-8159, 252-7513 NOTE: THE SWITCH POSITIONS ARE SHOWN IN NORMAL STATE
244-9602
OPTIONAL -- Circuit Breaker Harnesses - 252-7430 (NSJ/P/R), 252-7429 (NSJ/P/R), 244-9857 (MASTERPAC) OPTIONAL REMOTE DEVICES ALL WIRE SIZES ARE 16AWG MIN. UNLESS OTHERWISE SPECIFIED

OPTIONAL -- Voltage Adjust Pot Harnesses - 267-8467

OPTIONAL DISCRETE I/O MODULE TERMINALS
CUSTOMER INTERCONNECT- EMCP 3.2 AND 3.3
 (NOTE F) L-C20 L-C20 L-C32 AC-C32
SYMBOLS
E-C7 E-C5 L-C32 EMCP 3.1
202-E11 202-MA25 202-L84
BATT- 40 40 65 65 BATT-

101-E6 101-MA23 101-L50 STANDARD WIRING XF

BATT+ 5 5 52 52 BATT+ SHUNT CLOSE

CUSTOMER WIRING
CDVR CONNECTORS F701-L49 F701-MA166 F701-AC63
RO1-NO 51 51 51 RO1-NO
(NOTE F)
E560-L40
SHIELDED WIRE TR TRIP UNIT
E-C7 E-C5 MA-C12 E560-MA16 E560-AC70
RO1-C 61 46 46 RO1-C
101-E15 101-MA4 101-MA63
BATT + 4 4 8 Y905-L23 Y905-MA154 Y905-AC65
RO3-NO 35 35 35 RO3-NO RELAY CONTACT (NORMALLY OPEN)
202-E26 202-MA39 202-MA64
BATT - 39 39 7 Y904-L89 Y904-MA159 Y904-AC42 MCH CHARGING MOTOR
RO3-C 43 43 43 RO3-C RELAY CONTACT (NORMALLY CLOSED)
MA-C9
M756-E5 (YELLOW) M756-MA35 (YELLOW) M756-MA68 ESPB
CAN1 + 35 35 1 CAN1+ ES-C29 GENERATOR FRAME (CHASSIS) GROUND
CAN1 - 36
M755-E4 (GREEN)
36
M755-MA36 (GREEN) M755-MA69
2 CAN1- 101-ES3 101-L98 101-L64 RO4-C RO4-NO E565-L46 E565-MA153 E565-AC60
4 41 33 33 33 RO4-NO
R24 R23 EARTH GROUND
M757-E3 M757-MA38 M757-MA67
CAN1 SH 38 38 3 CAN1SH E565-ES6 E565-L56 CIRCUIT BREAKER
7
893-E18 893-MA13 F405-L65
CDL+ 13 13 F405-ES5 LAMP
6 70 DI 1 Y909-L19
R11 R12 RO5-NO Y909-MA152 Y909-AC59
892-E7 892-MA12 32 32 32 RO5-NO
CDL- 14 14 F405-ES2
2 FUSE
RO5-C Y908-L28 Y908-MA158 Y908-AC66 CURRENT TRANSFORMER
101-ES4 101-L45 40 40 40 RO5-C
5
AC-C10 RELAY COIL
AC-C32 354-ES1
1 RO6-C Y910-L48 Y910-MA150 Y910-AC69
892-AC5 892-MA18 27 27 27 RO6-C -
CDL- E 21 L24 L23
893-AC13 893-MA5 BATT- EMERGENCY STOP PUSH BUTTON EXCITER
CDL+ D 20
M756-AC7 M756-MA29 RO6-NO
CAN1 + G 50 RO6-NO Y911-L13 Y911-MA149 Y911-AC61 Y911-JU2
26 26 26 +
M755-AC8 M755-MA45 TERMINATING
SERVICE CAN1 - F 34 RESISTOR A2 2 POSITION SWITCH
CONNECTOR Y903-L1 AC-CR2
M757-AC6 M757-MA43 Y903-MA10 Y903-AC64 RESISTIVE SENDER
354-E20 354-MA19 354-L68 RO2-NO 48 48 48 RO2-NO
CAN1 SH C 42 MA-C21 ESTOP 1 23 23 18 A1
M756-MA313 Y902-L39 Y902-MA167 Y902-AC75
RO2-C 58 58 58 RO2-C

C B A
101-AC11 101-MA47

101-AC15
BATT + A 52 M755-MA314 120 D998-E19 D998-MA15 3
DI RTN 15 15
OHMS AC-C32 VARIABLE VDC SOURCE
202-AC43 202-MA14 M757-MA315 DI RTN
BATT - B 9 D998-AC1 D998-MA8 2 3 POSITION SWITCH
22 22 D998-AC1
22 DI RTN
DI 1 1 DC TERMINAL
F405-AC76 F405-MA170 F405-L99
70 70
BATT+ BATT+
101-AC17 BATT- AC TERMINAL
EMCP 3.1
BATT-
202-AC18
DI 2
(NOTE F) MX SHUNT TRIP
F406-L36 CONNECTOR
F406-AC73 F406-MA165 E-C5 E-C7
55 55 55 DI 2
DI 3 D998-MA15 D998-E19 DIGITAL
995-AC72 F407-MA164 F407-L35 15 15
54 54 54 DI 3 RETURN
DI 4
L-C32 F408-AC71 F408-MA163 F408-L34
53 53 53 DI 4
M756-L22 (YELLOW) M756-MA29 (YELLOW)
CAN1 + 50 50 DI 5
G487-AC51 G487-MA161 G487-L30
M755-L20 (GREEN) M755-MA45 (GREEN) 45 45 45 DI 5
CAN1 - 34 34 DI 6 G488-L29
G488-AC45 G488-MA160
M757-L21 M757-MA43 44 44 44 DI 6
CAN1 SH 42 42

101-L50 101-MA47
BATT+ 52 52
202-L84 202-MA14
OPTIONAL ANNUNCIATOR EMCP3 I/O DEFAULT CONFIGURATION
BATT- 65 65
L-C18 AN-C15 DESCRIPTION EMCP3.1

ABBREVIATIONS
101-L80 101-AN1 101-AN3 RELAY 01 (R01) SPARE
1 1 BATT+
RELAY 02 (R02) SPARE
202-L93 229-AN2 229-AN4
2 BATT- RELAY 03 (R03) SPARE
2
ANNUNCIATOR RELAY 04 (R04) COMMON SHUTDOWN
#1 RELAY 05
M756-L86 Y794-AN9 Y794-AN12 (R05) SPARE
6 6 CAN1+ AC ALTERNATING CURRENT IC REMOTE START/STOP INITIATE CONTACT
RELAY 06 (R06) DISABLE AUX AC SUPPLY
AFCR AUXILIARY FUEL CONTROL RELAY IRR IDLE RATED RELAY
M755-L88 Y795-AN8 Y795-AN11 RELAY 07 (R07) NOT AVAILABLE
5 5 CAN1- AFTS AUTOMATIC FUEL TRANSFER SYSTEM IRS IDLE RATED SWITCH
RELAY 08 (R08) NOT AVAILABLE
ALM ALARM MODULE
M757-L87 Y796-AN7 Y796-AN10 DIGITAL OUTPUT #1 (D01) NOT AVAILABLE
4 4 CAN1 SH ALR ALARM RELAY KWR KILOWATT RELAY
DIGITAL OUTPUT #2 (D02) NOT AVAILABLE
DIGITAL INPUT #1 (DI1) E-STOP
ALT ALTERNATOR
ASR AIR SHUT-OFF RELAY L LOAD LEADS
DIGITAL INPUT #2 (DI2) REMOTE START
AN-C16 PWM ATB AC TRANSFORMER BOX LFLS LOW FUEL LEVEL SWITCH
101-AN5 F702-AC68 F702-MA40 DIGITAL INPUT #3 (DI3) SPARE
1 23 23 DIGITAL INPUT #4 (DI4) SPARE ATR ALTERNATOR TEMPERATURE RELAY LSM LOAD SHARE MODULE
DIGITAL INPUT #5 (DI5) SPARE ATS AUTOMATIC TRANSFER SWITCH LV LOW VOLTAGE
229-AN6 F702-E10 F702-MA26
2 PWM 21 21 DIGITAL INPUT #6 (DI6) SPARE AUX AUXILIARY LWR CONTACT SENSE LOWER
DIGITAL INPUT #7 (DI7) NOT AVAILABLE
838-E9 838-MA2 838-L41
Y794-AN15
6
NOT USED
MPU+ 2 2 66 66 MPU+ DIGITAL INPUT #8 (DI8) NOT AVAILABLE BATT BATTERY MAN MANUAL
ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE BC BATTERY CHARGER MAX MAXIMUM
Y795-AN14 838-E8 838-MA3 838-L42 ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP MCS MODE CLEAR SWITCH
5 MPU- 3 3 67 67 MPU- BCF BATTERY CHARGER FAILURE SWITCH
ANALOG INPUT #3 (AI3) NOT AVAILABLE BTR BEARING TEMPERATURE RELAY MIN MINIMUM
Y796-AN13 838-E12 838-MA1 MPU MAGNETIC SPEED PICKUP
4 MPU SH 1 1 17
CAM CUSTOM ALARM MODULE MV MEDIUM VOLTAGE
CB CIRCUIT BREAKER
CCM CUSTOMER COMMUNICATION MODULE NC NORMALLY CLOSED

EMCP 3.1 COMMUNICATIONS EMCP 3.1 DC SCHEMATIC FOR CEI CDL CAT DATA LINK NIAR NOT IN AUTO RELAY
CDVR DIGITAL VOLTAGE REGULATOR NO NORMALLY OPEN
CIM CUSTOMER INTERFACE MODULE
COM2 CONTACT SENSE COMMON OUVR OVER/UNDER VOLTAGE RELAY
CONN CONNECTOR
CR CRANK RELAY PB PUSHBUTTON
CSFS CURRENT SCR0LL FUEL SYSTEM PC PUMP CONTACTOR
CT CURRENT TRANSFORMER PCB PRINTED CIRCUIT BOARD
CTR CRANK TERMINATION RELAY PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEECR PEEC RELAY
D DIODE PF POWER FACTOR
DC DIRECT CURRENT PL PANEL ILLUMINATION LIGHT
PLS PANEL LIGHT SWITCH
ECLS ENGINE COOLANT LOSS SENSOR PM PERMANENT MAGNET
(NOTE F) L-C20 L-C20 ECS ENGINE CONTROL SWITCH PMG PERMANENT MAGNET GENERATOR
L-C32 AC-C32
E-C7 E-C5 L-C32 EMCP 3.2/3.3 POT POTENTIOMETER
202-E11 202-MA25 202-L84 F701-L49
ECTS ENGINE COOLANT TEMPERATURE SENSOR
F701-MA166 F701-AC5 PR PUMP RELAY
BATT- 40 40 65 65 BATT- RO1-NO 51 51 51 RO1-NO EFCR EMERGENCY FUEL CONTROL RELAY
EFR ENGINE FAILURE RELAY PRL PUMP RUN LIGHT
101-E6 101-MA23 101-L50 E560-L40 E560-MA16 E560-AC14
BATT+ 5 5 52 52 BATT+ RO1-C 61 46 46 RO1-C PRPB PUMP RUN PUSHBUTTON
OPTIONAL EG ELECTRONIC GOVERNOR (SPEED SENSING)
OPTIONAL I/O MODULE RTD/TC PS PINION SOLENOID
Y903-L33 Y903-MA10 Y903-AC1 EGA ELECTRONIC GOVERNOR ACTUATOR
(NOTE F) CDVR CONNECTORS MODULE RO2-NO 48 48 48 RO2-NO PSL PUMP STOP LIGHT
MA-C14 EGR ELECTRONIC GOVERNOR RELAY
E-C7 E-C5 MA-C12 MA-C35 PSPB PUMP STOP PUSHBUTTON
101-E15 101-MA4 101-MA63 101-MA7 101-M1 101-M3 Y902-L39 Y902-MA167 Y902-AC75 ELS ENCLOSURE LIGHT SWITCH
BATT + 4 4 8 18-30V CNTRL 1 1 BATT+ RO2-C 58 58 58 RO2-C PWM PULSE WIDTH MODULATED
PWR INPUT (B+) EMSR EMERGENCY STOP RELAY
RENR9855-02 VOL 1 of 2

Y905-L23 Y905-MA154 Y905-AC61 ENFR ENGINE FAILURE RELAY

202-E26 202-MA39 202-MA64 18-30V CNTRL 202-MA66 202-M2 202-M4 RO3-NO 35 35 35 RO3-NO
BATT - 39 39 7 4 4 BATT- RAN REMOTE ANNUNCIATOR
PWR INPUT (B-) EOPS ENGINE OIL PRESSURE SENSOR
MA-C9 Y904-L89 Y904-MA159 Y904-AC42 RDM RELAY DRIVER MODULE
M756-E5 (YELLOW) M756-MA35 (YELLOW) M756-MA68 Y794-M9 Y794-M12 RO3-C 43 43 43 RO3-C EOTS ENGINE OIL TEMPERATURE SENSOR
CAN1 + 35 35 1 CAN1+ 2 2 CAN2+ ESPB ESDR ENGINE SHUTDOWN RELAY REF REFERENCE
M755-E4 (GREEN) M755-MA36 (GREEN) M755-MA69 ES-C29 ESPB EMERGENCY STOP PUSH BUTTON RFI RADIATED FREQUENCY IMMUNITY
CAN1 - 36 36 2 CAN1- Y795-M8 Y795-M11
3 3 CAN2-
ESTS EMERGENCY STOP SWITCH ON ENCLOSURE RHLH RIGHT HAND/LEFT HAND SWITCH
101-ES3 101-L69 101-L64 RO4-C RO4-NO E565-L46 E565-MA153 E565-AC60
M757-E3 M757-MA38 M757-MA67 4 41 33 33 33 RO4-NO EXC EXCITER RR RUN RELAY
CAN1 SH 38 38 3 CAN1SH Y796-M7 Y796-M10 R24 R23
5 5 CAN2 SH RSE CONTACT SENSE RAISE
E565-ES6 E565-L56
893-E18 893-MA13 7
(Dimensions: 39 inches x 28 inches)

CDL+ 13 13 F FUSE
FCR FUEL CONTROL RELAY SASV START AID SOLENOID VALVE
F405-ES5 F405-L65 RO5-NO Y909-L19 Y909-MA152 Y909-AC59
892-E7 892-MA12 6 70 DI 1 32 32 32 RO5-NO FCS FUEL CONTROL SOLENOID SATS START AID TEMPERATURE SWITCH
CDL- 14 14 R11 R12
FCTM FUEL CONTROL TIMER MODULE SAS START AID SWITCH
OPTIONAL F405-ES2
DISCRETE I/O 2 RO5-C Y908-L28 Y908-MA158 Y908-AC66 FPT FUEL PUMP TIMER SCS SCROLL SWITCH
MODULE 40 40 40 RO5-C SEC SECOND
AC-C10 AC-C32 101-ES4 101-L98
FRBS FUEL RUPTURE BASIN SWITCH
MA-C17 SHTC CIRCUIT BREAKER SHUNT TRIP COIL
892-AC5 892-MA18 5 FRES FAULT RESET
CDL- E 21 101-M5
1 BATT+ RO6-NO Y911-L13 Y911-MA149 Y911-AC56 SL SYNCHRONIZING LIGHT
354-ES1 26 26 26 RO6-NO FS FUEL SOLENOID
893-AC13 893-MA5 TERMINATING SLR SYNCHRONIZING LIGHT RESISTOR
CDL+ D 20 RESISTOR 1 FSOS FUEL SHUT-OFF SOLENOID
202-M6 L24 L23
4 BATT- SM STARTING MOTOR
M756-AC7 M756-MA29 RO6-C Y910-L14 Y910-MA150 Y910-AC57
FTSPR FUEL TRANSFER SYSTEM PUMP RELAY
CAN1 CAN1 + G 50 MA-C21 27 27 27 RO6-C SMMS STARTING MOTOR MAGNETIC SWITCH
SERVICE Y794-M15 SMR STARTING MOTOR RELAY
M755-AC8 M755-MA45 M756-MA313 2 CAN2+ GEN GENERATOR
CONNECTOR
C B A

CAN1 - F 34 120 SP SPEED ADJUST POTENTIOMETER

M755-MA314 RO7-NO Y914-L2 Y914-MA139 Y914-AC49 GFR GENSET FAULT RELAY
OHMS Y795-M14
3 CAN2- 2 2 2 RO7-NO SS SYNCHRONIZING SWITCH
M757-AC6 M757-MA43 M757-MA315 GND GROUND
CAN1 SH C 42
Y796-M13 GNDFCT GROUND FAULT CT
5 CAN2 SH RO7-NC Y913-L92 Y913-MA147 Y913-AC54 T GENERATOR LINE LEADS
BATT + A 101-AC11
52
101-MA47 15 15 15 RO7-NC GNDFR GROUND FAULT RELAY
354-E20 354-MA19 354-L68 TERM TERMINATING
ESTOP 1 23 23 18 GOV GOVERNOR
202-AC43 202-MA14 GRR GENERATOR RUN RELAY TSC TRANSFER SWITCH POSITION
BATT - B 9 D998-E19 D998-MA15 RO7-C Y912-L12 Y912-MA148 Y912-AC55 INDICATING CONTACT
DI RTN 15 15 25 25 25 RO7-C GS GOVERNOR SWITCH
AC-C32 TX TRANSFORMER
DI RTN GSC GENERATOR SET CONTROL
BATT+ D998-AC1 D998-MA8
101-AC17 22 22 RO8-NO Y917-L1 Y917-MA115 Y917-AC4 GSM GOVERNOR SYNCHRONIZING MOTOR
1 1 1 RO8-NO VAR VOLTAGE ADJUST RHEOSTAT
BATT- DI 1
202-AC18 F405-AC76 F405-MA170 F405-L99 VAS VOLTAGE ADJUST SWITCH
70 70 HC HEATER CONTACTOR
BATT- RO8-NC Y916-L10 Y916-MA146 Y916-AC53 VR VOLTAGE REGULATOR
14 14 14 RO8-NC

DI 2 F406-L36
EMCP 3.2/3.3 F406-AC73 F406-MA165 RO8-C Y915-L48 Y915-MA13 Y915-AC13
55 55 55 DI 2 24 56 56 RO8-C
L-C32 CP-C4 MOD BUS+
R951-L5 R951-MA142 R951-AC48 DI 3 AC-CR2
MODBUS+ 5 5 5 995-AC72 F407-MA164 F407-L35
54 54 54 DI 3 F709-L44 F709-MA169 F709-AC68 101-AC15
MOD BUS- DO 1 69 69 69 BATT+
R952-L3 R952-MA140 R952-AC46 A2 A1
DI 4
MODBUS- 3 3 3 F408-AC71 F408-MA163 F408-L34
53 53 53 DI 4
MOD REF R955-L43 R955-MA168 R955-AC69 DIAGRAM NOTES
MODBUS REF
R953-L4 R953-MA141 R953-AC47 DI 5 DO 2 68 68 68 DO 2
4 4 4 G487-AC51 G487-MA161 G487-L30
45 45 45 DI 5 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.
CAN1 +
M756-L22 (YELLOW) M756-MA29 (YELLOW)
DI 6
DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
50 50 G488-L29
G488-AC45 G488-MA160 DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
44 44 44 DI 6
M755-L20 (GREEN) M755-MA45 (GREEN)
CAN1 - 34 34 DI 7 NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
F407-AC62 F407-MA155 F407-L24
36 36 36 DI 7 NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
M757-L21 M757-MA43
CAN1 SH 42 42 DI 8
G490-AC58 G490-MA151 G490-L15 NOTE D: EMCP3.3/3.2 ONLY
101-L50 101-MA47
TERMINATING
28 28 28 DI 8 EMCP3 I/O DEFAULT CONFIGURATION NOTE E: EMCP3.3 ONLY
BATT+ 52 52
30 Page,

RESISTOR NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE

202-L84 202-MA14
DESCRIPTION EMCP3.2 EMCP3.3
BATT- 65 65 RELAY 01 (R01) SPARE SPARE NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
RE-C21
AC-C32 CAN2+ RELAY 02 (R02) SPARE SPARE NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
Y794-L81 (YELLOW) Y794-AC33 Y794-RE30
CAN2+ SPARE SPARE
C B A

62 62 RELAY 03 (R03)
Y795-RE32 120 NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
CAN2- RELAY 04 (R04) COMMON SHUTDOWN COMMON SHUTDOWN
Y795-L83 (GREEN) Y795-AC39 OHMS
CAN2 - 64 64 Y796-RE34
RELAY 05
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
(R05) SPARE SPARE
Y796-L82 Y796-AC36
CAN2 SH
RELAY 06 (R06) SPARE SPARE NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
CAN2 SH 63 63 RELAY 07 (R07) SPARE SPARE NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
BATT+
101-AC17 RELAY 08 (R08) SPARE SPARE NOTE N: SEE "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
L-C18 AN-C15 52
101-L80 101-AN1 101-AN3 DIGITAL OUTPUT #1 (D01) DISABLE AUX POWER SUPPLY DISABLE AUX POWER SUPPLY
1 1 BATT+ BATT- NOTE P: DEDICATED OUTPUTS:
202-AC18 DIGITAL OUTPUT #2 (D02) NOT AVAILABLE SPARE
202-L93 229-AN2 229-AN4 ANNUNCIATOR
2 2 BATT- 9 DIGITAL INPUT #1 (DI1) E-STOP E-STOP RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY)
#1
Y794-L86 Y794-AN9 Y794-AN12 AI 3+ DIGITAL INPUT #2 (DI2) REMOTE START REMOTE START DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2" (EMCP 3.2 &3.2 ONLY)
6 6 CAN2+ P737-AC40 P737-MA143 P737-L17
6 6 30 AI 3+ DIGITAL INPUT #3 (DI3) SPARE SPARE
Y795-L88 Y795-AN8 Y795-AN11 NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT-
5 5 CAN2- DIGITAL INPUT #4 (DI4) SPARE SPARE
AI 3- P738-L16 NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
Y796-L87 Y796-AN7 Y796-AN10 P738-AC50 P738-MA144 DIGITAL INPUT #5 (DI5) SPARE SPARE
4 4 CAN2 SH 7 7 29 AI 3-
DIGITAL INPUT #6 (DI6) SPARE SPARE NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
AC-C11 BATT-
AN-C16 DIGITAL INPUT #7 (DI7) SPARE SPARE NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
101-AC12 DIGITAL INPUT #8 (DI8) SPARE SPARE
101-AN5 A BATT+
236-1159 (INCLUDES STD FILM)
1 BATT+ PWM ANALOG INPUT #1 (AI1) ENGINE OIL PRESSURE ENGINE OIL PRESSURE
F702-AC52 F702-MA40
L-C22 229-AN6
2 BATT- ANNUNCIATOR 202-AC44
B BATT-
CAN2 23 23 ANALOG INPUT #2 (AI2) ENGINE COOLANT TEMP ENGINE COOLANT TEMP 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
Y796-L96 #2 SERVICE
ANALOG INPUT #3 (AI3) SPARE SPARE NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
A B C

Y794-AN15 Y794-AC32 CONNECTOR F702-E10 F702-MA26

6 CAN2+ PWM
TERMINATING Y795-L97 G CAN2 + 21 21
RESISTOR 120 Y795-AN14 ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE". NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF CONTROLS
OHMS Y794-L95 5 CAN2-
Y795-AC38 838-E9 838-MA2 838-L41 NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)
Y796-AN13
4 CAN2 SH
F CAN2 - MPU+ 2 2 66 66 MPU+
IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING.
Y796-AC35
C CAN2 SH 838-E8 838-MA3 838-L42 NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
MPU- 3 3 67 67 MPU-
OPTIONAL NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
ANNUNCIATORS 838-E12 838-MA1
MPU SH 1 1 17 NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS.
NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.

EMCP 3.2/3.3 COMMUNICATIONS EMCP 3.2/3.3 DC SCHEMATIC FOR CEI NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
NOTE AE: WHEN ENGINE IS RUNNING EMCP ENERGIZES THE RELAY “AC-CR2”
TO DISABLE THE AC POWER

(INSTALLED IN GOVERNOR BOX)

MA-C12 MA-C12 RS-485

(NOTE F) POSSIBLE WIRING CONFIGURATION WITH RS485 DEVICE (TYPICAL) DB-9 CONNECTOR
P12 P12
E-C7 MA-C5 AC-C32 SECOND GENSET LSM
202-E26 202-MA64 N752-MA83 N752-AC22 ALM
39 39 7 BATT- ALM OUTPUT DRIVER 4 30 GENERATOR CONTROLS
101-E15
THIS DIAGRAM IS FOR THE C32 GENERATOR SET WITH EMCP
101-MA63 J904-MA84 J904-AC23 FSD ENCLOSURE TERMINALS
4 4 8 BATT+ FAULT SHUTDOWN DRIVER 5 39 9 TxD/RxD+
EMCP 3.1/3.2/3.3 LOAD LOAD MODBUS+
J905-MA85 J905-AC24
3.1, 3.2, AND 3.3 CONTROLLERS. (SXC1-UP, WDR1-UP)
DRIVER SUPPLY 9 41 DS-50 DROOP GAIN DROOP GAIN
LH-SW1 LH-L1 AC-C32 5
N713-AC21 N713-MA82 MODBUS- TxD/RxD-
DIAGRAM- 292-4084 CH03 DIAGRAM WIRING (CEI)
101-L103 101-LH3 101-LH1 202-L104 VDC-A 29 6 +/- 10 Vdc INPUT (A)
BATT + 52 MOD-REF
2 3 N714-AC20 N714-MA81 0 10 0 10 0 10 0 10 1 COMMOM
VDC-B 24 3 +/- 10Vdc INPUT (B) LOAD SHARING MODULE
OPEN FOR OPEN FOR
LOAD SHARING MODULE DROOP AUX DROOP AUX
LH-L2 CT CT CT PARALLEL CONTACT CT CT CT PARALLEL CONTACT REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING SPECIFICA-
MA-C9
TIONS AND SYSTEM OPERATIONS.
POTENTIAL LINES POTENTIAL AO BO CO LINES
101-LH2 202-L105
P9 + - AO BO CO + -
POSSIBLE WIRING CONFIGURATION WITH RS485 TO RS-232 CONVERTOR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 RS-485 TO
3 N720-VA3 V-LWR N720-AC26
49
N720-MA87
4 CONTACT SENSE-LOWER
(TYPICAL) RS-232 CONVERTOR DASH FONT INDICATES AN ATTACHMENT COMPONENT DASH FONT INDICATES AN
2 N719-VA2 V-RSE N719-AC27 N719-MA88 TD B (+)
ATTACHMENT COMPONENT OR HARNESS.
202-L102 57 5 CONTACT SENSE-RAISE GENERATOR CONTROLS
BATT - 65 1 N718-AC28 N718-MA89 ENCLOSURE TERMINALS
N718-VA1 COM1
59 6 CONTACT SENSE-COMMON RD B (+) CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.
OPT SWITCH N716-AC25 N716-MA86 MODBUS+
EX-DIS 47 7 EXCITATION DISABLE
VA-SW1 N715-AC30 N715-MA91 18AWG CABLE MIN MODBUS- TD A (-) ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN FEATURES.
TO ADDITIONAL

OPTIONAL LIGHTING GROUP 1107884 FRES

N717-AC29
61
N717-MA90
8 FAULT RESET
MOD-REF
GENESETS

V/PF 60 9 VAR/PF ENABLE RD A (-) CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
LOAD SHARE LINES
COMMOM NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
ENGINEERING APPROVAL.
CDVR FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK
OPTIONAL LOAD SHARING MODULE
OPTIONAL MODBUS
 LOAD LOAD
L0 L1 L2 L3
RENR9855-02
L0 L1 L2 L3 L-C20 EMCP 3 March 2008
3 OR 4 POLE 3 OR 4 POLE
OPTIONAL OPTIONAL TRANSFORMER WIRING
CIRCUIT CIRCUIT 4160V 3300V 2400V
BREAKER BREAKER BUS BAR WIRE BUS BAR WIRE BUS BAR WIRE
PT# PT# TERMINATION PT#
TERMINATION COLOR COLOR TERMINATION COLOR
1 T1 RED 1 T1 YELLOW 1 T1 BLUE
1 T2 BLACK 1 T2 BLACK 1 T2 BLACK
2 T2 BLACK 2 T2 BLACK 2 T2 BLACK
2 T3 RED 2 T3 YELLOW 2 T3 BLUE
DETAIL A
EMCP 3
T0 T1 T2 T3 L-C20
T0 T1 T2 T3 CT-T1X2 F453-CT4 L-C3 F453-L27
4 39 CURRENT COMMON (In)
CT 1
E486-VF1 L-C36 E486-L9 CT-T1X1 F448-CT1 F448-L18
E486-V1 13 VOLTAGE SENSING A (Va) GROUND 1 31 CURRENT A (Ia)
F4 1
GROUND BAR
BAR 1/2 AMP CT-T2X2
E487-VF2 E487-V2 E487-L8
F5 2 11 VOLTAGE SENSING B (Vb)
CT 2
1/2 AMP CT-T2X1 F450-CT2 F450-L32
E488-VF3 E488-V3 E488-L7 2 47 CURRENT B (Ib)
F6 3 9 VOLTAGE SENSING C (Vc)
1/2 AMP CT-T3X2

F409-VF4 T0 F409-V4 F409-L6 CT 3 F452-CT3

4 7 VOLTAGE SENSING NEUTRAL (Vn) CT-T3X1 3 F452-L38 CURRENT C (Ic)
57

CT-T1X2 F453-CT4 L-C3 F453-L27 EXAMPLE OF

4 39 CURRENT COMMON (In)
CT 1 4160V TRANSFORMER
MV-PT1
CT-T1X1 F448-CT1 F448-L18 2527445
1 31 CURRENT A (Ia) MS-C1
PT1-PT6 RD H1 X1 PT1-PT1 E486-MS1 22
VI 1
CT-T2X2 E486-MV1 V-C36 E486-L9
PT1-PT2 22 E486-V1 REF 13
H2 X2 F4 1 VOLTAGE SENSING A (Va)
CT 2 YL BK-WH 2
CT-T2X1 F450-CT2 F450-L32 22 1/2 AMP
2 47 CURRENT B (Ib) H3 X3 PT1-PT3 E487-MS2 E487-MV2 E487-V2 REF E487-L8
BU OR 3 F5 2 11 VOLTAGE SENSING B (Vb)
CT-T3X2 GND PT1-PT4 200-MS3 1/2 AMP
PT1-PT5 GN 4
BK H4 24 E488-MV3 E488-V3 REF E488-L7
CT 3 GND F6 3 9 VOLTAGE SENSING C (Vc)
CT-T3X1 F452-CT3 F452-L38
3 57 CURRENT C (Ic) 24 1/2 AMP
MV-PT2
PT2-PT5 BK H4
2527445
ME-C2
GND 24 200-MV4 E486-V4 REF
4
F409-L6
7 VOLTAGE SENSING NEUTRAL (Vn)
Harness identification code Harness And Wire Symbols
GND
GN
PT2-PT4
4
200-ME3
GND TO
This example indicates
BU
H3 X3
OR
PT2-PT3 3
E487-ME1 wire 135 in harness "AG". Connector Reference
20

C32 Generator Set with EMCP 3

H2 X2 PT2-PT2
Designator
CDVR YL BK-WH 2 20
PT2-PT6 PT2-PT1 E488-ME2 20
P12 RD H1 X1
VI 1 Part Number For
CM-T2X1 F454-CM2
MA-C2
F454-MA308
P174 J174 AG-C22 A-C15
Connector Assembly

Electrical System
DROOP
1 1 PHASE B CURRENT SENSING 1 CDVR 1306795 1306795 1552269 3E3364
CT CM-T2X2 F455-CM1 F455-MA309
Ib DETAIL A EXAMPLE OF
2 P12
2 PHASE B CURRENT SENSING 2 4160V TRANSFORMER MG-C3 325-AG135 PK-14 1 325-A135 PK-14
E486-MG3 C E486-MA312 12 GEN VOLTAGE SENSING A (Va)
Plug Receptacle
MA-C3 E487-MG2 E487-MA311 2
E486-VS5 3 E486-MA312 12 GEN VOLTAGE SENSING A (Va) B 11 GEN VOLTAGE SENSING B (Vb) Socket Wire
Pin Wire Fuse
E487-VS4
2
E487-MA311 11 GEN VOLTAGE SENSING B (Vb)
MA-C2
E488-MG1
A
E488-MA310 10 GEN VOLTAGE SENSING C (Vc)
SXC1-UP Color Gauge
Pin or Socket
E488-VS3 E488-MA310 CM-T2X1 F454-CM2 F454-MA308
1 10 GEN VOLTAGE SENSING C (Vc)
DROOP
CT CM-T2X2 F455-CM1
1

F455-MA309
1 PHASE B CURRENT SENSING 1
WDR1-UP Single Wire
Connector Circuit
Ground
Connection
Number
2 2 PHASE B CURRENT SENSING 2 200-L32 BK-14
Number
Identification
T1 T2
105-9344
T1 T2 Component
Part Number

AC-C3 P6
-
N706 F2 AC F2 AC-C1 N706-PM4
N 2 N706-GEN8 4 4 EXCITER (-)
EXC F1
N705 N705-GEN7 AC F1 N705-PM5 5 P6
1 5 EXCITER (+) - AC-C3 F2 AC F2 AC-C1
+ N N706 2 N706-GEN8 4 N706-PM4 4
200-PM6 EXCITER (-)
6 CHASSIS GND EXC
GND F1
T3 N705 1 N705-GEN7 AC F1 5 N705-PM5 5 EXCITER (+)
+ GND 200-PM6
6 CHASSIS GND
T3
GEN
TO CENTER TAPS FOR
Related Electrical Service Manuals
PHASE ROTATION 1-2-3
OPTIONAL SE GENERATOR GEN TO CENTER TAPS Title Form Number
FOR OPTIONAL
AC-C2 PHASE ROTATION 1-2-3 SE GENERATOR
A B N702 N702-GEN5 10 AMP PMG A AC PMG A N702-PM1 1
Troubleshooting RENR9348
1 1 PMG PHASE A AC-C2
PMG A B N702 1 N702-GEN5 10 AMP PMG A AC PMG A 1 N702-PM1 1 PMG PHASE A
N703 2 N703-GEN6 10 AMP
PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B PMG Systems Operation / Testing and Adjusting RENR9968
C N703 2 N703-GEN6 10 AMP PMG B AC PMG B 2 N703-PM2 2 PMG PHASE B
N704 3 N704-GEN9 10 AMP PMG C AC PMG C 3 N704-PM3 3 PMG PHASE C C N704 N704-GEN9 10 AMP AC PMG C N704-PM3
3 PMG C 3 3 PMG PHASE C
PM GENERATOR
PM GENERATOR

LOW VOLTAGE AC SCHEMATIC MEDIUM VOLTAGE AC SCHEMATIC

Volume 2 of 2: Engine and AC Schematics

(NOTE F)

PT1-T1
F448-LC1
MA-C33 E-C5 E-C7
T1 T2
© 2008 Caterpillar Printed in U.S.A.
1 4 A 101-LS1 101-MA23 101-E6
LC-C1
F450-LC2
BATT+ 15 52 5 5 BATT+ All Rights Reserved

PT2-T2
PT1-T2
TO CT'S 2 6 B 202-LS2 202-MA25 202-E11
BATT- 16 65 40 40 BATT-
TRANSFORMER WIRING F452-LC3
3 8 C
PRIMARY SECONDARY
600V 240V 4 F702-LS4 F702-MA26 F702-E10
23 21 21 PWM
TERMINAL WIRE TERMINAL WIRE PWM (+) 19 N
PT# F448-LC5
LANDING COLOR LANDING COLOR 1 5 A SIGNAL D998-LS3 D998-MA15 D998-E19
LC-C2 (-) 20 22 15 15 DI RTN
1 TB-T1 RED TB-22 ORANGE F450-LC6
BLACK TO EMCP3 2 7 B
1 TB-T2 TB-24 BLK/WHT T3
BLACK F452-LC7 21
2 TB-T2 TB-24 BLK/WHT 3 9 C SPEED POT 1
2 TB-T3 RED TB-20 ORANGE MA-C34 GENERATOR

PT2-T3
F453-LC4 127-9070
480V 240V 4
SP-1-LS5 SP-1-MA274 SP-1-L58 1 1k 3
TERMINAL WIRE TERMINAL WIRE 28 10 10 1
PT# 10
LANDING COLOR LANDING COLOR SPEED 2 SPEED TRIM
LOAD SP-2-LS6 SP-2-MA280 SP-2-L62
1 TB-T1 BROWN TB-22 ORANGE ADJUST 27 12 12 2 POTIENTIOMETER
SHARING 11
1 TB-T2 BLACK TB-24 BLK/WHT EXAMPLE OF
LINES SP-3-LS7 SP-3-MA288 SP-3-L67 480V
2 TB-T2 BLACK TB-24 BLK/WHT 26 13 13 3
12 TRANSFORMER
2 TB-T3 BROWN TB-20 ORANGE
MA-C32 GND PT1
380V 240V 200-LS8 200-MA31 200-AC2
GND 11 11 252-7365
TERMINAL WIRE TERMINAL WIRE
PT#
LANDING COLOR LANDING COLOR
LOADSHARE T1
E486-LT1 22 E486-PT1 X1 H1 E486-PT3 E486-LV1
1 TB-T1 GREEN TB-22 ORANGE MODULE A 1 OR BR

RENR9855-02 VOL 2 of 2
1 TB-T2 BLACK TB-24 BLK/WHT
2 TB-T2 BLACK TB-24 BLK/WHT B 2
2 TB-T3 GREEN TB-20 ORANGE T2
E487-LT2 24 E487-PT2 X2 H2 E487-PT4 E487-LV2 E-C7 E-C7
240V 240V C 3 BK-WH BK
(P#:9X1339) (P#:9X1339)
TERMINAL WIRE TERMINAL WIRE
PT#
LANDING COLOR LANDING COLOR PT2 40 Pin Conn 40 Pin Conn
1 TB-T1 WHITE TB-22 ORANGE 252-7365
1 TB-T2 BLACK TB-24 BLK/WHT E-C5 E-C5
X1 H1 T3
2 TB-T2 BLACK TB-24 BLK/WHT E488-LT3 20 E488-PT6 E488-PT8 E488-LV3 ENGINE INTERFACE HARNESS ENGINE INTERFACE HARNESS
OR BR (P#:8T9834) (P#:8T9834)

(Dimensions: 39 inches x 28 inches)

2 TB-T3 WHITE TB-20 ORANGE (P#:281-2728 (C32), 263-1740 (C175)) (P#:281-2728 (C32), 263-1740 (C175))
40 Pin Conn 40 Pin Conn

DETAIL A GND 200-LT4 24 E487-PT5 X2 H2 E487-PT7

T2
MA-C5 MA-C5
BK-WH BK EMCP HARNESS (P#:281-2761) EMCP HARNESS (P#:263-1738)
(P#:9X1343) (P#:9X1343) M-C17
L-C20 (P#:1552265) L-C20
DETAIL A 40 Pin Conn CDVR MA-C35
40 Pin Conn CDVR MA-C35

(SEE NOTE W)

(SEE NOTE W)
(P#:1607689) 8 Pin Conn (P#:1607689)
EMCP 3.1 EMCP 3.3/3.2
PM-C6 MA-C9 MA-C12 (P#:1552273) PM-C6 MA-C9 MA-C12 (P#:1552273)
EXAMPLE OF 70 Pin Conn 70 Pin Conn
(P#:2341856) (P#:2341857) (P#:2341858) 6 Pin Conn (P#:2341856) (P#:2341857) (P#:2341858) 6 Pin Conn OPTIONAL DI/DO
480V (P#:263-1747)
TRANSFORMER MODULE (P#:244-9606)
LOW VOLTAGE AC OPTIONS 6 Pin Conn 9 Pin Conn 12 Pin Conn NOT USED 6 Pin Conn 9 Pin Conn 12 Pin Conn
M-C35
(P#:3E3382) M-C14 L-C29 ES-C29
(P#:263-1737) L-C29 ES-C29 MAIN HARNESS (P#:244-9612)
MAIN HARNESS ESTOP PB 6 Pin Conn (P#:1552265) (P#:1552252) (P#:3E5179) ESTOP PB
LEFT SIDE

LEFT SIDE
(P#:1552252) (P#:3E5179) (P#:263-1737)
(P#:263-1737)
8 Pin Conn 12 Pin Conn 12 Pin Conn
12 Pin Conn 12 Pin Conn
V-C36
(P#:263-1747)
PT1-T1

TRANSFORMER WIRING E486-V1 REF E486-MV1 OPTIONAL TC/RTD

1 F4
PM-C1 MA-C2 MA-C3 (P#:244-9600) AN-C15 PM-C1 MA-C2 MA-C3 MODULE (NOTE E)
4160V TO EMCP3 E487-V2 REF E487-MV2 (P#:244-9601)
T1 T2 L-C22
BUS BAR WIRE 2 F5 (P#:1552273) (P#:1552269) (P#:1698670) (P#:1552273) (P#:1552269) (P#:1698670)
PT# L-C36 (P#:1552273)
TERMINATION COLOR E488-V3 REF E488-MV3 (P#:1740502) CAN2 120 OHM TERM RESISTOR
PT2-T2

AC-C32 MA-C32 6 Pin Conn AC-C32 MA-C32 6 Pin Conn

PT1-T2

3 F6 2 Pin Conn 3 Pin Conn 6 Pin Conn 2 Pin Conn 3 Pin Conn
1 T1 RED L-C18 AN-C18 3 Pin Conn (P#:1342540)
BLACK E486-V4 REF GND 200-MV4 (P#:1338753) (P#:1607689) (P#:1338753) (P#:1607689)
1 T2 4 AC-C1 CM-C2 VS-C3 MA-C34 L-C32 (P#:1552264) (P#:3E3388) OPT ANNUNCIATOR #1 AC-C1 CM-C2 VS-C3 MA-C34 L-C32
2 T2 BLACK 70 Pin Conn 70 Pin Conn 70 Pin Conn 70 Pin Conn
(P#:244-9600) AN-C15
2 T3 RED 5 BUS BARS (P#:3E3382) (P#:3E3364) (P#:3E3370) (P#:1607689) (P#:1338753) 8 Pin Conn 8 Pin Conn (P#:3E3382) (P#:3E3364) (P#:3E3370) (P#:1607689) (P#:1338753)
AN-C16 (P#:1552273)
3300V T0 N 6 Pin Conn 2 Pin Conn 3 Pin Conn 6 Pin Conn 2 Pin Conn 3 Pin Conn
6 70 Pin Conn 70 Pin Conn 70 Pin Conn 70 Pin Conn
BUS BAR WIRE EXAMPLE OF (P#:1552273) 6 Pin Conn
PT# DC TERM L-C18 AN-C18
TERMINATION COLOR 4160V TRANSFORMER
MG-C3 HARNESS 6 Pin Conn DC TERM
1 T1 YELLOW T3 HARNESS (P#:1552264) (P#:3E3388) OPT ANNUNCIATOR #1
E488-MG1 (P#:281-2760)
1 T2 BLACK 1 NOT USED (P#:263-1739
MV-PT1 L-C3 L-C36
DC TERM STRIP(CAN2)
L-C3 L-C36 8 Pin Conn 8 Pin Conn
2 T2 BLACK TO CDVR E487-MG2 MS-C1 PT-C1 2527445 GENERATOR (P#:244-9657) CT BUS BAR (P#:244-9657) CT BUS BAR AN-C16
PT2-T3

2 T3 YELLOW 2 GND AC-C10 SPEED-POT

MA-C3 E486-MS1 PT1-PT1 FOR ENGINE ECM, AC-TERM (P#:1552272) (P#:1552273) AC-TERM (P#:244-9659) LV (P#:244-9658) LV (P#:1552272) (P#:1552273)
VI X1 H1 RD (P#:244-9659) LV (P#:244-9658) LV (P#:1552273)
2400V E486-MG3 1 (P#:9W1951) (PMG_A, PMG_B, (F1, F2) (P#:1279070) SPEED POT USE WITH (PMG_A, PMG_B, (F1, F2) (P#:252-7354) (P#:252-7353) MV
3 PT1-PT6 EMCP, CDVR (P#:252-7353) MV 4 Pin Conn 6 Pin Conn MA-C21 MV
4 Pin Conn 6 Pin Conn MA-C21
BUS BAR WIRE PT1-PT2 PMG_C) (P#:252-7354) MV
OPTIONAL LOAD SHARING MODULE 6 Pin Conn
3 Pin Conn PMG_C)
PT# 2 & ANNUNCIATOR 9 Pin Conn (SEE NOTE X)
BK-WH X2 H2 YL
TERMINATION COLOR (SEE NOTE X) (P#:1740502) (P#:252-7455) (P#:1740502)
1 T1 BLUE 22 E487-MS2 PT1-PT3 (CAN1 & CDL) CT-C3 V-C36 RE-C21 CT-C3 V-C36 OPT ANNUNCIATOR #2
3 SERVICE CONN 3 Pin Conn 3 Pin Conn
1 BLACK X3 H3 BU 120 OHMS SPEED-POT
T2 OR (P#:3E3376) (P#:3E3382) (P#:1740502) (P#:3E3376) (P#:3E3382)
E486-MT1 22 200-MS3 PT1-PT4 AC-C2 AC-C3 TERM RESISTOR AC-C2 AC-C3
2 T2 BLACK A 1 4 CAN1- 120 OHM CAN1- 120 OHM (P#:1279070) SPEED POT USE WITH
GND 4 Pin Conn 6 Pin Conn (PANEL LIGHTS, OPTIONAL ETHER 3 Pin Conn 4 Pin Conn 6 Pin Conn
2 T3 BLUE GN H4 BK PT1-PT5 (P#:3E3376) (P#:3E3364) TERM RESISTOR SWITCH, GND) (FOR CAN2) (P#:3E3376) (P#:3E3364) TERM RESISTOR OPTIONAL LOAD SHARING MODULE
LOADSHARE 22 3 Pin Conn
4 Pin Conn 2 Pin Conn (P#:1342540) 4 Pin Conn 2 Pin Conn (P#:1342540)
MODULE
DETAIL B B 2
E487-MT2 24 (PANEL LIGHTS, OPTIONAL ETHER
PMG EXCITER (P#:244-9599) AC-C10 PMG EXCITER (P#:244-9599)
EXAMPLE OF FOR ENGINE ECM, SWITCH, GND)
24 MV-PT2 (P#:244-9598) LV CTs (P#:244-9598) LV CTs
ME-C2 PT-C2 4160V EMCP & CDVR (P#:9W1951)
2527445 (P#:252-7355) MV (P#:252-7355) MV
TRANSFORMER AC-TERM AC-TERM

30 Page,
(CAN1 & CDL)
24 E488-ME2
1
PT2-PT1

PT2-PT2
VI X1 H1 RD
PT2-PT6
(F4, F5, F6, T0)
RIGHT SIDE (SEE NOTE W)
9 Pin Conn

SERVICE CONN 1
(F4, F5, F6, T0)
RIGHT SIDE (SEE NOTE W)

E488-MT3 20 2
C 3 BK-WH X2 H2 YL
E487-ME1 PT2-PT3 (P#:252-7574) LV (P#:252-7574) LV
20 3 (P#:252-7356) MV (P#:252-7356) MV
BUS BAR AC-C11 BUS BAR
OR X3 H3 BU FOR ANNUNCIATOR
20 200-ME3 PT2-PT4 (P#:9W1951)
4 GND (SEE NOTE X) & I/O MODULES (SEE NOTE X)
GND MA-C32 MA-C33 GN H4 BK PT2-PT5
200-AC2 200-MA31 200-LS8 GND (CAN2) 9 Pin Conn
SPEED TRIM 11 11 GND MA-C33 MA-C33
POTIENTIOMETER MA-C34 DETAIL B SERVICE CONN 2
127-9070 SP-3-L67 SP-3-MA288 SP-3-LS7 12 (P#:1607689) (P#:1607689)
3 13 13 26 LOAD
70 Pin Conn 70 Pin Conn
SPEED

2
2
SP-2-L62
12
SP-2-MA280
12
SP-2-LS6
27 ADJUST 11
SHARING
LINES PANEL ENCLOSURE PANEL ENCLOSURE
SP-1-L58 SP-1-MA274 SP-1-LS5 10
1 10 10 28
3 1
1k

F452-LC7
4 (SEE NOTE W)
REAR SIDE (SEE NOTE W)
REAR SIDE
C 9 3 AC/DC BOX JACKET WATER TERMINAL BOX JACKET WATER
(NOTE F) 21 LC-C2 (CONTROL PANEL) (MOUNTED ON RAIL)
F450-LC6 HEATER
E-C7
D998-E19
E-C5
D998-MA15 D998-LS3
B 7 2 TO EMCP3 AC-CB2
CR1
9KW EMCP 3.1 HARNESS CONNECTIONS EMCP 3.2 AND 3.3 HARNESS CONNECTIONS
DI RTN 15 15 22 20 (-) F448-LC5
PWM A 5 1 L1 T1
L1 L1-JH6 1L1
F702-E10 F702-MA26 F702-LS4 SIGNAL
PWM 21 21 23 19 (+) F453-LC4
4 1 3
CUSTOMER
F452-LC3 SUPPLY
C 8 3
202-E11 202-MA25 202-LS2 LC-C1 240VAC CR1
BATT- 40 40 65 16 BATT- F450-LC2 L2 T2 2
6 2 TO CT'S L2 L2-JH5 4
B
101-E6 101-MA23 101-LS1 50
BATT+ 5 5 52 15 BATT+ F448-LC1 1L2
A 4 1 AMP

AC-CB1

CB1-1-SJ1 AC-CR2
JWH+ A1 A2
CR2-31-JP5 CR2-32-JH7
CR1
31 32
MEDIUM VOLTAGE AC OPTIONS
CB1-2-SJ2 TB JWH-JH3 T
JWH- 21 (JWH-)
10 CIRCUIT BREAKER TYPE NSJ, P AND R
AMP FOR USE WITH MEDIUM VOLTAGE LOAD SHARING OPTION FOR USE WITH LOW VOLTAGE LOAD SHARING OPTION LV-TRANS LS-TERM
AC-CR2 PT1
CR2-11-JP7 CR2-12-SJ3 H1 TBH1-JH1 H1
(P#: 252-7446) (P#:252-7430)
P 252-7365 (P#:244-9639) PG-C1 (P#:279-0877) DC TERMINAL STRIP
11 12 MV TRANSFORMER
LOAD SHARING TERMINAL STRIP CIRCUIT BREAKER
AC-CR2 TO MAIN POWER
BATT

BUS BAR
CR2-21-JP6 CR2-22-SJ4 H4 TBH4-JH2 H4 MS-C1 MV-PT1
LS-C32 3 Pin Conn CB-C1
HARNESS LV-TRANS ST
ML-C32 (P#:1028804) (P#:2527445) BUS BAR LOAD SHARING
21 22 GND LOAD SHARING (P#:1338753) CONNECTOR AX (P#:1552264) DC-TERM
(P#:1338753) TO MAIN HARNESS CONNECTOR MODULE PT2
4 Pin Conn 4 Pin Conn MA-C33 TR
MODULE 70 Pin Conn PG-C3 8 Pin Conn
MA-C33 MV-LOADSHARE-TERM 252-7365
70 Pin Conn MODBUS2
MV-TB1 MV TRANSFORMER
MODBUS2 (USE FOR ATS & SWITCHGEAR)
(P#:244-9644)
GENERATOR (P#:252-7435) (P#: 244-9599) (P#: 252-7356) ME-C2 MV-PT2 7 Pin Conn
SPACE HEATER (LOCATED IN THE (P#:252-7425) C0-C1
N725-GEN15 (P#:1028804) (P#:2527445) BUS BAR TO LOAD
VC-C36-REF VICINITY OF CDVR)
H1 TO EMCP3 HARNESS CONNECTOR SHARE FOR M (P#:1552272) DC-TERM
GROUND AC-TERM 4 Pin Conn 4 Pin Conn VOLTAGE SENSING
BUS BAR FOR EMCP VOLTAGE SENSING (P#:3E3382) (P#:252-7357) (P#:244-9642) 4 Pin Conn
N726-GEN16 FUSES
H2 H2 L-C36 6 Pin Conn
(F4,F5,F6,T0) (P#: 252-7359)
N727-GEN17 (P#: 252-7355) (P#: 305-0762)
H3 H3
(P#:252-7429)
MC-C3 DB-C1
TO CDVR CONNECTOR MG-C3 TO EMCP FOR FOR USE WITH BOTH LOW & MEDIUM VOLTAGE LOAD SHARING OPTIONS
N728-GEN18 H4 OPTIONAL CONNECT TO CT-C3 FOR LV
BATTERY FOR CDVR VOLTAGE SENSING (P#:3E3370) CURRENT SENSING (P#:1028804) CT
MODBUS1 MODBUS
CHARGER 9 Pin Conn
L-C3 4 Pin Conn (USE FOR EMCP)
MA-C3 3 Pin Conn LC-C1 MP-C3 (MV) CIRCUIT BREAKER TYPE MASTERPAC
A
(P#: 252-7354) (P#:1552272) (P#:1028804) CT
B (P#: 252-7353) (P#: 279-0865)
4 Pin Conn 4 Pin Conn CIRCUIT BREAKER
TO LOAD SHARING MODULE FOR VOLTAGE SENSING MC-C2
TO CDVR CONNECTOR DROOP RJ-C1
AC/DC CONTROL BOX JWH HARNESSES (P#:3E3364) CT LOAD SHARING (P#:252-7355) ST
FOR CURRENT SENSING AX
AC-TERM MODULE ETHERNET RJ-45 ETHERNET
MA-C2 2 Pin Conn RJ-45 CONN DC-TERM
LC-C2 (FOR REMOTE MONITORING) TR
JWH BOX NOTE: ALL FOUR (4) JACKET WATER HEATER TO EMCP3 HARNESS CONNECTOR
(244-9602) (P#: 252-7358) M
HARNESSES ARE WIRED THE SAME. (P#:3E3376)
FOR CURRENT SENSING
OVERALL LENGTHS ARE DIFFERENT FOR EACH ENGINE. 4 Pin Conn
L-C3
(P#:244-9643) (P#:244-9857)

OPTIONAL BATTERY CHARGER/ WATER JACKET HEATER

LOAD SHARING HARNESS CONNECTIONS POINTGUARD HARNESS CONNECTIONS CIRCUIT BREAKER HARNESS CONNECTIONS
 J-C7 120
INLET AIR TEMPERATURE 7E6513 119
TERMINATION ODD INJECTOR HARNESS SENSOR CONNECTOR T958-A5 YL-16 118 INJECTOR 3 LS
RESISTOR CONNECTOR INJECTOR 1 T860-J6 OR-16
A-C16 117
CONNECTORS A-C3 2 2 T962-J23 WH-16
T957-A2 PU-16 116 INJECTOR 1 LS
A-C25,A-C26, J-C6 T859-A18 WH-16 115 INJECTOR 5,7 HS
A-C28 114
7E6513
INLET AIR PRESSURE
SENSOR CONNECTOR INJECTOR 1 T860-J5 OR-16
INJECTOR HARNESS EVEN 113
J-C1 A-C4 112
A-C13 4 2 T961-J22 GN-16
3E8969 1552252 111
T858-J1 GY-16 GY-16 T858-J10
AUX BREAKER SMMS BREAKER J-C5 110
T858-J2 GY-16 T957-J18 PU-16 1 T957-A52 PU-16
7E6513 109
AIR SHUTOFF HARNESS T958-J19 YL-16 2 T958-A50 YL-16
OIL TEMPERATURE ECM BREAKER T960-A9 BU-16 108 INJECTOR 7 LS
CONNECTOR INJECTOR 1 T859-J4 WH-16 T859-J3 WH-16 WH-16 T859-J12 T959-J20 BR-16 3 T959-A51 BR-16
SENSOR CONNECTOR T961-A10 GN-16 107 INJECTOR 9 LS
A-C38 6 2 T960-J21 BU-16 T859-J4 WH-16 T960-J21 BU-16 4 T960-A54 BU-16
A-C24 T959-A8 BR-16 106 INJECTOR 5 LS
COOLANT TEMPERATURE T961-J22 GN-16 5 T961-A55 GN-16
ECM RELAY J-C4 T962-A13 WH-16 105 INJECTOR 11 LS
SENSOR CONNECTOR T860-J5 OR-16 OR-16 T860-J8 T962-J23 WH-16 6 T962-A56 WH-16
CONNECTOR 7E6513 T858-A27 GY-16 104 INJECTOR 1,3 HS
A-C17 T860-J6 OR-16 T858-J10 GY-16 7 T858-A47 GY-16
A-C23 103
INJECTOR 1 T859-J3 WH-16 T957-J18 PU-16 T859-J12 WH-16 8 T859-A41 WH-16
102
8 2 T959-J20 BR-16 T958-J19 YL-16 T860-J8 OR-16 9 T860-A53 OR-16
D
101
T959-J20 BR-16 10
J-C3 100
T960-J21 BU-16 11
7E6513 T860-A46 OR-16 99 INJECTOR 9,11 HS
T961-J22 GN-16 12
ENGINE INTERFACE 98
INJECTOR 1 T858-J2 GY-16 T962-J23 WH-16
CONNECTOR T858-A27 GY-16
97
10 2 T958-J19 YL-16
A-C40 STARTER RELAY 1 96
T858-A47 GY-16
CONNECTOR J-C2 95
T859-A18 WH-16
A-C20 7E6513 94
T859-A41 WH-16
93
INJECTOR 1 T858-J1 GY-16 T860-A46 OR-16
ATMOSPHERIC PRESSURE
T860-A53 OR-16 E963-A48 CU -18 92 SPD/TMG SHIELDS
12 2 T957-J18 PU-16
SENSOR CONNECTOR
T957-A2 PU-16 G846-A1 YL-18 91 OIL TEMP
A-C14 90
SERVICE T957-A52 PU-16
T958-A5 YL-16 994-A20 GY-18 89
CONNECTOR STARTER RELAY 2
T958-A50 YL-16 995-A22 BU-18 88
A-C35 CONNECTOR C967-A25 BU-18 87
A-C22 T959-A8 BR-16
C984-A72 YL-18 86
T959-A51 BR-16
F-C2 C991-A7 PK-18 85
T960-A9 BU-16
7E6513 E963-A29 WH -18 84
T960-A54 BU-16
E963-A30 BK -18 G833-A45 PK-18 83 ANALOG REFERENCE
SECTION D-D INJECTOR
1
1
2
T858-F1 GY-16
T957-F18 PU-16
T961-A10
T961-A55
GN-16
GN-16
E963-A48 CU -18 82
ENLARGED VIEW E965-A15 BU-18 81
T962-A13 WH-16
F-C3 E966-A32 YL-18 80
T962-A56 WH-16
7E6513 F421-A23 YL-18 79

INJECTOR 1 T858-F2 GY-16

INJECTOR HARNESS ODD 78
3 2 T958-F19 YL-16 F-C1 A-C3 G828-A3 WH-18 77

COOLANT LEVEL STARTER

D F-C4
T858-F1 GY-16 T858-F10 GY-16 3E8969 1552252 G828-A28 WH-18
G828-A36 WH-18 G828-A65 WH-18
76
75
T858-F2 GY-16 T957-F18 PU-16 1 T957-A2 PU-16
SENSOR CONNECTOR MOTOR 7E6513 T958-F19 YL-16 2 T958-A5 YL-16 G828-A38 WH-18 74
A-C18 INJECTOR 1 T859-F3 WH-16 T859-F3 WH-16 T859-F12 WH-16 T959-F20 BR-16 3 T959-A8 BR-16 73
5 2 T959-F20 BR-16 T859-F4 WH-16 T960-F21 BU-16 4 T960-A9 BU-16 G829-A4 GN-18 G828-A65 WH-18 72 PRESS SNSR +5V
VIEW C-C F-C5 T860-F6 OR-16 T860-F8 OR-16
T961-F22
T962-F23
GN-16
WH-16
5
6
T961-A10
T962-A13
GN-16
WH-16
G829-A31 GN-18
G829-A35 GN-18 G829-A67 GN-18
71
70
7E6513 T860-F5 OR-16 T858-F10 GY-16 7 T858-A27 GY-16 G829-A37 GN-18 69

INJECTOR 1 T859-F4 WH-16 T957-F18 PU-16 T859-F12 WH-16 8 T859-A18 WH-16 T860-A53 OR-16 68 INJECTOR 2,4 HS
7 2 T960-F21 BU-16 T958-F19 YL-16 T860-F8 OR-16 9 T860-A46 OR-16 G833-A11 PK-18 T859-A41 WH-16 67 INJECTOR 6,8 HS
SECONDARY ENGINE G833-A43 PK-18 66
SPEED/TIMING T959-F20 BR-16 10
F-C6 T960-F21 BU-16 11 G833-A69 PK-18 G833-A17 PK-18 F421-A23 YL-18 65 DIFF FUEL PRESS
SENSOR CONNECTOR
7E6513 T961-F22 GN-16 12 G833-A44 PK-18 64
A-C2 A-C1 (CAMSHAFT)
63
A-C6 INJECTOR 1 T860-F5 OR-16 T962-F23 WH-16
TIMING CALIBRATION(TC) 9 2 T961-F22 GN-16 G833-A45 PK-18 M707-A6 PU-18 62 FUEL TEMP
EVEN INJECTOR HARNESS PROBE CONNECTOR 61
ECM
CONNECTOR A-C7 FUEL TEMPERATURE F-C7 G833-A71 PK-18 X863-A16 BK-18 60 STRTR SOLENOID-
A-C4 SENSOR CONNECTOR 7E6513 X862-A80 OR-18 59 STRTR SOLENOID+
A-C15
INJECTOR 1 T860-F6 OR-16 T858-A47 GY-16 58 INJECTOR 10,12 HS
11 2 T962-F23 WH-16 G846-A1 YL-18 R747-A14 GY-18 57 ATM PRESS
TOP VIEW G857-A40 YL-18
G858-A39 WH-18
C967-A25 BU-18 56
55
INTAKE AIR TEMP

M707-A6 PU-18 54
R746-A26 PK-18 53
A-C5 R747-A14 GY-18 52
1552269 51
PRIMARY ENGINE R800-A70 OR-18 T962-A56 WH-16 50 INJECTOR 2 LS
BK-18 1 E963-A30 BK -18
SPEED TIMING SENSOR 49
BK-18 2 E963-A29 WH -18
ENGINE INTERFACE (CRANKSHAFT) 48
E963-A48 CU -18 T858-A27 GY-16
CONNECTOR 2016615 E965-A15 BU-18 47 CAM SPD/TMG-
A-C40 T858-A47 GY-16 E966-A32 YL-18 46 CAM SPD/TMG+
T859-A18 WH-16 45
T859-A41 WH-16 44
A-C6 T860-A46 OR-16 43
1552269 T860-A53 OR-16 T957-A52 PU-16 42 INJECTOR 12 LS
SECONDARY ENGINE T957-A2 PU-16 41
BK-18 1 E965-A15 BU-18 T957-A52 PU-16
SPEED TIMING SENSOR C991-A7 PK-18 40 FUEL PRESS
B BK-18 2 E966-A32 YL-18 F421-A23 YL-18 T958-A5 YL-16
SERVICE (CAMSHAFT) C984-A72 YL-18 39 LOW COOLANT LVL
A CONNECTOR 2016616 G833-A45 PK-18 T958-A50 YL-16 38
FUEL PRESSURE A-C35 G857-A40 YL-18 T959-A8 BR-16 37
SENSOR CONNECTOR G858-A39 WH-18 T959-A51 BR-16 G857-A40 YL-18 36 TDC PROBE-
A-C10 A-C10 E963-A29 WH -18 T960-A9 BU-16 E963-A29 WH -18 35 CRANK SPD/TMG+
3E3370 E963-A30 BK -18 T960-A54 BU-16 34
FUEL PRESSURE +5 VOLTS OR-18 A G828-A28 WH-18 A-C7 E963-A48 CU -18 T961-A10 GN-16 33
SENSOR GROUND YL-18 B G829-A31 GN-18 1552269 E965-A15 BU-18 T961-A55 GN-16 32
COOLANT LEVEL 1946725 SIGNAL GN-18 C C991-A7 PK-18 E966-A32 YL-18 T962-A13 WH-16 T960-A54 BU-16 31 INJECTOR 6 LS
TIMING CALIBRATION(TC) 1 G858-A39 WH-18 T962-A56 WH-16
SENSOR CONNECTOR G833-A17 PK-18 30 TEMP SNSR COMMON
PROBE CONNECTOR 2 G857-A40 YL-18 X862-A80 OR-18
A-C18 29
X863-A16 BK-18 994-A20 GY-18 28 OIL PRESS (FILT)
SPEED SENSOR A-C12 27
CONNECTOR 2370227
FUEL TEMPERATURE
G858-A39 WH-18 26 TDC PROBE+
A-C9
SENSOR CONNECTOR OIL PRESSURE Vs A G828-A3 WH-18 A-C11 E963-A30 BK -18 25 CRANK SPD/TMG-
A-C15 START AID SENSOR GROUND B G829-A4 GN-18 1552269 24
FUEL DIFFERENTIAL
SOLENOID 2490098 SIGNAL C 994-A20 GY-18 BK-18 1 F421-A23 YL-18 23
PRESSURE SWITCH
CONNECTOR BK-18 2 G833-A45 PK-18 T961-A55 GN-16 22 INJECTOR 4 LS
2122768 T958-A50 YL-16 21 INJECTOR 10 LS
FUEL DIFFERENTIAL PRESSURE A-C36
20
SENSOR CONNECTOR PRIMARY ENGINE 19
A-C11 SPEED/TIMING A-C13 T959-A51 BR-16 18 INJECTOR 8 LS
SENSOR CONNECTOR 2304013 G829-A67 GN-18 17 PRESS SNSR COMMON
(CRANKSHAFT) Vs A G828-A38 WH-18 16
A-C5 INLET AIR GROUND B G829-A37 GN-18 R746-A26 PK-18 15 BOOST PRESSURE
OIL TEMPERATURE PRESSURE SENSOR SIGNAL C R746-A26 PK-18 14
SENSOR CONNECTOR 2668650
FUEL FILTER STARTER 995-A22 BU-18 13 COOLANT TEMP
A-C24 994-A20 GY-18 12
MOTOR 995-A22 BU-18 11
C967-A25 BU-18 10
FUEL FILTER A-C14 C984-A72 YL-18
OIL PRESSURE
SENSOR CONNECTOR
C 2304013 C991-A7 PK-18
9
8
ATMOSPHERIC Vs A G828-A36 WH-18 G828-A3 WH-18 7
A-C12 G828-A28 WH-18
PRESSURE SENSOR GROUND B G829-A35 GN-18 6
SIGNAL C R747-A14 GY-18 G828-A36 WH-18
2490094 5
G828-A38 WH-18 4
G829-A4 GN-18 3
A-C24 G829-A31 GN-18 2
1552269 G829-A35 GN-18 1
OIL PRESSURE OIL TEMPERATURE G829-A37 GN-18
SIGNAL 1 G846-A1 YL-18 A-C2
SENSOR CONNECTOR SENSOR G833-A11 PK-18
GROUND 2 G833-A11 PK-18 2274002
A-C12 1309811 G833-A43 PK-18
G833-A69 PK-18
A-C15 G833-A44 PK-18
1552269 G833-A71 PK-18
FUEL TEMPERATURE G846-A1 YL-18
SIGNAL 1 M707-A6 PU-18
PRIMARY ENGINE SENSOR M707-A6 PU-18
GROUND 2 G833-A69 PK-18
SPEED/TIMING 1309811 R746-A26 PK-18

A
B SENSOR
(CRANKSHAFT)
C A-C16
R747-A14
R800-A70
GY-18
OR-18

VIEW A-A FRONT VIEW VIEW B-B INLET AIR TEMPERATURE SIGNAL 1
1552269
C967-A25 BU-18
SENSOR GROUND 2 G833-A44 PK-18
1309811

A-C17
1552269 SYMBOL DESCRIPTION
COOLANT TEMPERATURE SIGNAL 1 995-A22 BU-18
SENSOR G833-A43 PK-18
(+) BATTERY ABBREV COLOR
GROUND 2
R800-A70 OR-18
BLADE, SPADE, RING,
1309811 OR SCREW TERMINAL
G833-A71 PK-18 (+) BATTERY SWITCHED RD RED
DIAGNOSTIC CODES A-C18
1552267
X862-A80
X863-A16
OR-18
BK-18 STARTING CIRCUIT SPLICE WH WHITE
COOLANT LEVEL +8 VOLTS RD-18 A R800-A70 OR-18
SENSOR CIRCUIT NOT CONNECTED OR ORANGE
STARTER GROUND BK-18 B G833-A71 PK-18
SPN/FMI EID CID CONDITION (-) BATTERY / SENSOR RETURN
MOTOR REAR VIEW 1656634 ALARM GN-18 C C984-A72 YL-18 YL YELLOW
16-17 E390-1 Fuel Filter Restriction Warning SENSOR / ACTUATOR SUPPLY ELECTRICAL CONNECTION PK PINK
TO MACHINE STRUCTURE
16-19 E390-2 Fuel Filter Restriction Derate LEFT VIEW SIGNAL PLUS TO ECM
BK BLACK
SIGNAL MINUS TO ECM INTERNAL ELECTRICAL GY GRAY
16-01 E390-3 Fuel Filter Restriction Shutdown CONNECTION TO SURFACE
RENR9855-02 VOL 2 of 2

OF COMPONENT PU PURPLE
91-08 91-08 Throttle Position signal abnormal CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM BR BROWN
CONNECTOR
94-03 94-03 Fuel Pressure open/short to +batt. GN GREEN
CAT DATA LINK ATCH WIRE, CABLE
94-04 94-04 Fuel Pressure short to ground COMPONENT BU BLUE
94-15 E096-1 High Fuel Pressure Warning J1939 DATA LINK
H# CIRCUIT GROUPING
94-16 E096-2 High Fuel Pressure Derate 101-A87 RD-8 101-A125 RD-14 DESIGNATION
SMMS BREAKER
9Y0951 G833-A71 PK-18
94-00 E096-3 High Fuel Pressure Shutdown 101-A12 RD-16 R800-A70 OR-18
(Dimensions: 39 inches x 28 inches)

101-A88 RD-8 101-A125 RD-14

40A
101-A88 RD-8 150-A91 RD-12
94-17 E198-1 Low Fuel Pressure Warning 101-A89 RD-12 X862-A82 OR-18
200-A19 BK-16
101-A101 RD-12
200-A97 BK-16 X862-A81 OR-18 X862-A80 OR-18 IDENT P/N CHG DESCRIPTION
94-18 E198-2 Low Fuel Pressure Derate 150-A91 RD-12
118-BB1 RD-8 150-A91 RD-12 200-A105 BK-14 200-A19 BK-16 X863-A84 BK-18 A 260-9516 04 ENGINE HARNESS (EXTERNAL)
200-A19 BK-16 383-A49 GN-18 200-A97 BK-16
94-01 E198-3 Low Fuel Pressure Shutdown 118-B1 RD-8 200-A97 BK-16 382-A42 PK-18
X863-A85 BK-18 X863-A16 BK-18 E 282-4358 01 AIR SHUTOFF HARNESS (MAIN)
200-A105 BK-14
100-03 100-03 Engine Oil Pressure open/short to +batt 200-A105 BK-14 N757-A21 WH-18 200-A107 BK-14 F 285-6647 00 INJECTOR HARNESS (ODD)
383-A49 GN-18 X862-A82 OR-18 200-A106 BK-14
AUXILLARY BREAKER
382-A42 PK-18 X862-A81 OR-18 G 282-4359 00 AIR SHUTOFF HARNESS (SOLENOIDS)
100-04 100-04 Engine Oil Pressure short to ground 6T3644 200-A128 BK-14
N757-A21 WH-18 X863-A84 BK-18 383-A49 GN-18 J 285-6647 00 INJECTOR HARNESS (EVEN)
X862-A82 OR-18 X863-A85 BK-18 382-A42 PK-18
100-10 100-10 Engine Oil Pressure Sensor abnormal rate of change 20A
101-A101 RD-12
X862-A81 OR-18
116-A102 RD-12 X863-A84 BK-18 944-A131 OR-18
100-17 E360-1 Low Engine Oil Pressure Warning X863-A85 BK-18 944-A129 OR-18
150-A92 RD-14
944-A130 OR-18 150-A93 RD-14
100-01 E360-3 Low Engine Oil Pressure Shutdown ECM BREAKER
945-A134 BR-18
150-A91 RD-12 150-A94 RD-14
6T3644
945-A132 BR-18 945-A133 BR-18
150-A95 RD-14 DIAGRAM NOTES
108-03 274-03 Atmospheric Pressure open/short to +batt 150-A96 RD-14
101-A89 RD-12
20A
F702-A143 BK-18
150-A127 RD-14 NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS.
108-04 274-04 Atmospheric Pressure short to ground 115-A90 RD-12 F715-A141 BK-18
200-A108 BK-14
DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP
200-A19 BK-16 200-A109 BK-14
120-A33 RD-18 F715-A142 BK-18 DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP
110-03 110-03 Engine Coolant Temperature open/short to +batt F716-A139 BK-18
200-A97 BK-16 200-A110 BK-14
200-A105 BK-14 200-A111 BK-14
F722-A144 BK-18 NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS
110-04 110-04 Engine Coolant Temperature short to ground 200-A112 BK-14
239-5794 A-C36 G833-A71 PK-18
200-A107 BK-14 NOTE C: REMOVE THE EXISTING JUMPER "229-SJ5" FROM BATT- TO WIRE UP THE REMOTE ESTOP
110-15 E361-1 High Engine Coolant Temperature Warning 200-A106 BK-14
1552269
E-T6 START AID 200-A128 BK-14 NOTE D: EMCP3.3/3.2 ONLY
1 120-E4 RD-18 SOLENOID BK-18 2 382-A42 PK-18 200-A128 BK-14
110-16 E361-2 High Engine Coolant Temperature Derate BK-18 1 383-A49 GN-18 G833-A77 PK-18 NOTE E: EMCP3.3 ONLY
E-T5 1433878 383-A49 GN-18
2 200-E10 BK-18 N757-A21 WH-18 382-A42 PK-18
110-00 E361-3 High Engine Coolant Temperature Shutdown ASOS 944-A129 OR-18 R774-A34 WH-18 944-A130 OR-18
NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE
TIMER E-T7
111-17 E059-1 Low Engine Coolant Level Warning 3 354-E5 OR-18
R800-A70 OR-18
945-A133 BR-18 NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS
F702-A143 BK-18
6
E-T8
N757-E9 WH-18 945-A132 BR-18 NOTE H: FOR USE WITH OPTIONAL ELECTRICALLY OPERATED BREAKER INSTALLED
111-18 E057-2 Low Engine Coolant Level Derate F715-A141 BK-18
X862-A82 OR-18 F715-A142 BK-18 F715-A140 BK-18
NOTE J: SIGNAL TO OPEN THE BREAKER NORMALLY. FAULT TRIP IS ISSUED BY EMCP3
168-00 168-00 System Voltage High 200-A106 BK-14 X862-A81 OR-18
RELAY X863-A84 BK-18
NOTE K: OPTIONAL CIRCUIT BREAKER WITH JACKET WATER HEATER
200-A107 BK-14 F716-A139 BK-18
168-01 168-01 System Voltage Low 1480757 944-A131 OR-18 X863-A85 BK-18 F722-A144 BK-18 NOTE L: STANDARD CIRCUIT BREAKER FOR GENERATOR HEATER
E-T3 E-T4 101-E1 RD-16 945-A134 BR-18
G971-E7 RD-16 NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY
168-02 168-02 System Voltage intermittent/erratic 120-E4 RD-18 E-C1 A-C39 A-C38 F702-A143 BK-18 G833-A77 PK-18 G833-A79 PK-18
3E3388 3E3388 1552264 F715-A141 BK-18
NOTE N: SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES
RD-16

G833-A71 PK-18
172-03 172-03 Intake Manifold Air Temperature open/short to +batt E-C2 101-E1 RD-16 1 1 101-A12 RD-16 F715-A142 BK-18
1552269 200-E12 BK-18 200-E8 BK-16 200-E3 BK-16 2 2 200-A19 BK-16 F716-A139 BK-18 N757-A21 WH-18 NOTE P: DEDICATED OUTPUTS:
172-04 172-04 Intake Manifold Air Temperature short to ground 200-E12 BK-18 200-E10 BK-18 200-E3 BK-16 120-E4 RD-18 3 3 120-A33 RD-18 F722-A144 BK-18 R774-A34 WH-18
BK-18 2
RELAY OUTPUT #1 - R01: DEDICATED TO MOTOR STARTER THROUGH ENGINE INTERFACE HARNESS
119-E11

BK-18 1 N757-E13 WH-18 354-E5 OR-18 4 4 354-A24 OR-18 G833-A77 PK-18 R800-A70 OR-18
174-03 174-03 Fuel Temperature open/short to +batt 354-E5 OR-18 N757-E6 WH-18 5 5 N757-A21 WH-18 M755-A116 YL -19 RELAY OUTPUT #2 - R02: DEDICATED TO ENGINE START/RUN/STOP THROUGH ENGINE INTERFACE
G971-E7 RD-16 6 6 M756-A119 GN -19
174-04 174-04 Fuel Temperature short to ground BREAKER G971-E7 RD-16 7 7 M757-A122 CU -19 HARNESS (R02 IS AVAILABLE TO THE CUSTOMER CONNECTION AS A NON PROGRAMMABLE RELAY
N757-E9 WH-18 200-E8 BK-16 8 R774-A34 WH-18
174-15 E363-1 High Fuel Temperature Warning
6T3642
N757-E13 WH-18
8
OUTPUT)
10A
101-E1 RD-16 RELAY OUTPUT #3 - R03: DEDICATED TO ENGINE PRELUBE THROUGH ENGINE INTERFACE HARNESS
174-16 E363-2 High Fuel Temperature Derate E-T1 E-T2 N757-E6 WH-18
A-C38 RELAY OUTPUT #6 - R06: DEDICATED TO AUX RELAY “AC-CR2” (CEI ENGINE, EMCP 3.1 ONLY)
174-00 E363-3 High Fuel Temperature Shutdown 1552264 DIGITAL OUTPUT #1 - DO 1: DEDICATED TO AUX RELAY "AC-CR2"
30 Page,

6 NOTE AE
175-03 175-03 Engine Oil Temperature open/short to +batt RH ASOS
G-C2 7
101-A125 RD-14 NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT-
1433878 200-A128 BK-14
1552269 G-T2
175-04 175-04 Engine Oil Temperature short to ground 8T8730
8
944-A129 OR-18 NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
BK-18 2 200-G5 BK-16 945-A132 BR-18
175-0 E197-3 High Engine Oil Temperature shutdown BK-18 1 G971-G3 RD-16 200-G5 BK-16 200-G4 BK-16 NOTE T: REMOVE THE 120 OHM RESISTOR CONNECTED B/W TERMINALS CAN2+ & CAN2- BEFORE ADDING CABLE
200-G6 BK-16 M755-A117 1532707
G-T1 M755-A116 YL -19 M755-A118 1532707 NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898
175-15 E197-1 High Engine Oil Temperature Warning LH ASOS
G-C1 8T8730
1433878
1552269 G971-G2 RD-16 G971-G7 RD-16 M756-A119 GN -19 M756-A120 1532707 236-1159 (INCLUDES STD FILM)
175-16 E197-2 High Engine Oil Temperature Derate BK-18 2 200-G5 BK-16 G971-G3 RD-16 M756-A121 1532707 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159)
BK-18 1 G971-G2 RD-16
190-08 190-08 Engine Speed abnormal M757-A122 CU -19 M757-A124 1532707 NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE DEVICE AFTER REMOVING FROM THE OTHER END
118-BB1 RD-8
AIR SHUTOFF OPTION M757-A123 1532707
190-15 E362-1 Engine Overspeed Warning NOTE W: THE REAR, LEFT AND RIGHT SIDES ARE BASED ON CUSTOMER PREFERENCE FOR LOCATION OF
CONTROLS
190-00 E362-3 Engine Overspeed Shutdown 118-B1 RD-8
NOTE X: PTs ARE USED IN MV (MEDIUM VOLTAGE), BUT IN CASE OF LV (LOW VOLTAGE)
228-11 261-11 Engine Timing Calibration invalid
115-A90 RD-12 IT IS DIRECT SENSING. SEE SHEET 9 FOR MV WIRING.
A-C20
228-13 261-13 Engine Timing Calibration required 1552269 200-A107 BK-14 A-C1 NOTE Y: 9-PIN CONNECTOR OF DB-9 TYPE FOR MODBUS RS485 COMMUNICATION TO EMCP3.
BK-18 1 X862-A81 OR-18 200-A106 BK-14 1607689
234-02 253-02 Personality module mismatch BK-18 2 X863-A84 BK-18
120-A33 RD-18
945-A134 BR-18 1 NOTE Z: 7-PIN CONNECTOR FOR MODBUS RS485 COMMUNICATION TO SWITCHGEAR & ATS.
944-A131 OR-18
444-05 444-05 Start Relay open circuit BATTERY AND DISCONNECT WIRING B-T2 B-T3 F702-A143 BK-18
2
3
NOTE AA: CONFIGURATION PORT. REQUIRES NULL MODEM FOR COMMUNICATIONS.
SMMS 1 1311489
NOTE AD 1480757
1311489
118-B1 RD-8 F722-A144 BK-18 R800-A70 OR-18 4 +8V DIGITAL POWER NOTE AB: ETHERNET PORT FOR CONFIGURATION & MONITORING.
444-06 444-06 Start Relay short to ground F715-A141 BK-18 G833-A79 PK-18 5 DIGITAL RETURN
F715-A142 BK-18 6 NOTE AC: CONFIGURED BUT NOT USED, AVAILABLE TO BE USED.
446-05 446-05 Air Shutoff Relay open 304-B2 RD-8
F716-A139 BK-18
BATT-CABLE + RD-00 G833-A77 PK-18 944-A130 OR-18
7
8 CAT DATALINK+
NOTE AD: CUSTOMER WIRED AND/OR OPTIONAL COMPONENTS
446-06 446-06 Air Shutoff Relay short NEG POS NEG POS B-T4 M757-A122 CU-19 945-A133 BR-18 9 CAT DATALINK- SHOWN FOR REFERENCE ONLY.
CONNECT TO BATT+ TERM 1311487 M756-A119 GN-19 N757-A21 WH-18 10 AIR SHUTOFF
620-03 620-03 5 Volt Sensor DC Supply short to +batt ON STARTER MOTOR G S M755-A116 YL-19 11 NOTE AE: SOCKETS FOR WIRES G971 AND 200 ON HARNESS
BATTERY 1 BATTERY 2
R774-A34 WH-18 12
620-04 262-04 5 Volt Sensor DC Power Supply short to ground 13
2824359 CONNECT TO HARNESS 2609516 A-C39
MTR BAT 101-A87 RD-8
STARTER 1 A-T1 14 AS FOLLOWS:
BATT-CABLE - BK-00 130-0026 BK-0000 2371962
651-05 1-05 Cylinder #1 Injector open circuit 1311492
15
DISCONNECT SWITCH MOTOR 16 G971-G7 RD-16 SOCKET 7 ON A-C39
7N0718
651-06 1-06 Cylinder #1 short 17
200-G4 BK-16 SOCKET 8 ON A-C39
383-A49 GN-18 18 ETHER HOLD IN +
200-A105 BK-14
652-05 2-05 Cylinder #2 Injector open circuit CONNECT TO BATT- TERM CONNECT TO BATT- TERM A-T7 19
ON STARTER MOTOR WHEN ON STARTER MOTOR 1311507 382-A42 PK-18 20 ETHER HOLD IN -
652-06 2-06 Cylinder #2 short A DISCONNECT SWITCH 21
IS NOT USED R774-A34 WH-18 22 ETHER MAN OVERRIDE
653-05 3-05 Cylinder #3 Injector open circuit A-C40
F715-A140 BK-18 23 E-STOP
24
8T9834
653-06 3-06 Cylinder #3 short BATTERY- 383-A49 GN-18 25
200-A107 BK-14 40
382-A42 PK-18 26
A-C22 200-A106 BK-14 39 BATTERY-
654-05 4-05 Cylinder #4 Injector open circuit
THIS DIAGRAM IS FOR THE C32 GENERATOR SET.
R774-A34 WH-18 27
1552269 M757-A122 CU-19 38 CAN DATALINK SHIELD 28
150-A92 RD-14
X862-A82 OR-18 37
654-06 4-06 Cylinder #4 short BK-18 1
150-A93 RD-14 29
BK-18 2 X863-A85 BK-18 M756-A119 GN-19
M755-A116 YL-19
36
35
CAN DATALINK-
CAN DATALINK+ 150-A94 RD-14 30 (SXC1-UP, WDR1-UP)
655-05 5-05 Cylinder #5 Injector open circuit 150-A95 RD-14 31

DIAGRAM- 260-9515 CH01 DIAGRAM WIRING (ENGINE)

BB-T2 BB-T3
SMMS 2 34
150-A96 RD-14 32
ALTERNATOR WIRING 1480757
1311489 1311489
118-BB1 RD-8 33
655-06 5-06 Cylinder #5 short NOTE AD 32
150-A127 RD-14 33

ALTERNATOR 200-A108 BK-14 M756-A114 GN -19 34 CAN DATALINK-

31
656-05 6-05 Cylinder #6 Injector open circuit 5N5692 304-BB2 GY-8
29
200-A109 BK-14 35
REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING
ALT 200-A110 BK-14 36

656-06 6-06 Cylinder #6 short + R

CONNECT TO BATT- TERM
BB-T4 354-A100 OR-18
30
28 ENGINE SHUTDOWN-2 200-A111 BK-14 37
38
SPECIFICATIONS AND SYSTEM OPERATIONS
GND 1311487 200-A112 BK-14
ON STARTER MOTOR 27 39
657-05 7-05 Cylinder #7 Injector open circuit G S 944-A130 OR-18
200-D3 BK-6 26
25
A-C35 945-A133 BR-18 F716-A139 BK-18 40
41
START/ RUN / STOP COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH
657-06 7-06 Cylinder #7 short 109-D1 RD-6 STARTER 2 MTR BAT 24
8T8736 F702-A143 BK-18
F715-A140 BK-18 M757-A115 CU -19 42 CAN DATALINK SHIELD KEY IN OFF POSITION AND ENGINE NOT RUNNING
ALT BREAKER 2371962 354-A99 OR-18 23 ENGINE SHUTDOWN-1 101-A125 RD-14 A
F716-A139 BK-18 43
658-05 8-05 Cylinder #8 Injector open circuit 6T3645
F722-A144 BK-18 22 DROOP 200-A128 BK-14 B

109-D1 RD-6 CONNECT TO BATT+ TERM

MOTOR
F702-A143 BK-18 21 THROTTLE H F722-A144 BK-18
G833-A79 PK-18
44
45 DASH FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS
658-06 8-06 Cylinder #8 short 60A ON STARTER MOTOR 20 944-A129 OR-18 D
SERVICE 46
SHUTDOWN-C 945-A132 BR-18 E R800-A70 OR-18
F715-A142 BK-18 19 CONNECTOR
659-05 9-05 Cylinder #9 Injector open circuit 109-D2 RD-6
18 M756-A121 GN -19 F N757-A21 WH-18
150-A92 RD-14
47
48 BATTERY+ PHANTOM FONT INDICATES OPTION OR ATTACHMENT COMPONENT OR HAR-
659-06 9-06 Cylinder #9 short DUAL STARTER OPTION F715-A141 BK-18 17 SHUTDOWN-D
START / RUN / STOP
M755-A118 YL -19
M757-A124 CU -19
G
C
49 NESS.
F716-A139 BK-18 16 M755-A113 YL -19 50 CAN DATALINK+
G833-A77 PK-18 15 DIGITAL REFERENCE J
51
660-05 10-05 Cylinder #10 Injector open circuit 116-A102 RD-12 116-A104 RD-14 945-A134 BR-18 14 CAT DATALINK- 150-A93 RD-14 52 BATTERY+ CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOM-
CAT DATALINK+ A-C25
116-A103 RD-14 944-A131 OR-18
660-06 10-06 Cylinder #10 short 116-A104 RD-14
13
12
1698670 150-A94 RD-14 53
54
BATTERY+
MENDED.
116-A103 RD-14 A M755-A113 YL -19 M755-A113 YL -19
A-C23 CABLE-01 1346258 838-A137 BK-16
11
A-C26 M756-A114 GN -19 150-A95 RD-14 55 BATTERY+
661-05 11-05 Cylinder #11 Injector open circuit 838-A136 RD -16 B M756-A114 GN -19
30
3E5519
838-A137 BK -16
838-A136 RD-16
R774-A34 WH-18
10
9 ETHER AUTO / MAN 1698670 C M757-A115 CU -19 M757-A115 CU -19
150-A96 RD-14
56
57 BATTERY+
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE
661-06 11-06 Cylinder #11 short 86
1
5
115-A90
354-A98
RD-12
OR-16
838-A135 CU -16
838-A135 CU-16
354-A99 OR-18
8 M755-A117
M756-A120
YL -19
GN -19
A
B A-C28 58 FEATURES.
ECM RELAY 354-A100 OR-18
7 1743016 59
662-05 12-05 Cylinder #12 Injector open circuit 2 200-A97 BK-16 M757-A123 CU -19 C
3E5239 85 6 60
87
4
3 150-A91 RD-12
354-A24 OR-18 354-A100 OR-18 116-A104 RD-14 5 AUX POWER+ A
200-A108 BK-14 61 BATTERY- CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT
662-06 12-06 Cylinder #12 short AUX POWER+ B
87a 354-A98 OR-16 354-A99 OR-18 116-A103 RD-14
REMOVAL.

120
4 62
838-A137 BK-16 3 MPU SIGNAL C
200-A109 BK-14 63 BATTERY-
723-08 342-08 Secondary Engine Speed signal abnormal A-C9 838-A136 RD-16 2 MPU COMMON 64
A-C27
MPU SHIELD
1111-02 268-02 Check Programmable Parameters SPEED SENSOR
1552269 838-A135 CU-16 1 1330970 200-A111 BK-14 65 BATTERY- UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER.
BK-18 (-) 1 838-A136 RD -16 F702-A143 BK-18 66 THROTTLE
4P5820 WH-18 (+) 2 838-A137 BK -16 ENGINE 200-A112 BK-14 67 BATTERY-
1785-03 1785-03 Intake Manifold Pressure Sensor voltage high 838-A135 CU -16 INTERFACE F722-A144 BK-18 68 DROOP NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
200-A110 BK-14 BATTERY-
1785-04 1784-04 Intake Manifold Pressure Sensor voltage low
CONNECTOR
150-A127 RD-14
69
70 KEYSWITCH CATERPILLAR ENGINEERING APPROVAL.