1.

Who are the Benificiaries from the intended system

Cement is very important material in Construction Industry.It is bonding Material and give
the Compressive Strength for Relavant Structures.

There are Various types of Benificiaries of Cement products.They are Contractors ,Clients ,
Concrete plant holders and all of people in the world.

2. Requirements of External/ Internal Customers & SH(OutPuts)

The manufacture procedures of cement is described below

1. Mixing of raw material (Dry process and Wet Process)

2. Burning
3. Grinding
4. Storage and packaging

All business both for Profit and non – Profit, require fundamental resources in order to
operate. Resources are the inputs used to provide outputs. These Factors or resources
include as follows.

 Aggregates and Other Natural resources with Land

 Labour (Physically and Mentally)
 Capital (Inluding building and equipments)
 Entrepreneurship
By using above Inputs we can achieve the High Quality production of cement with Low time
of Process , Low cost of Production ,Low fuel Consumption etc.These cement provide

 Provides strength to masonry.

 Stiffens or hardens early.
 Possesses good plasticity.
 An excellent building material.
 Easily workable.
 Good moisture-resistant.

3.How to Satisfy the External / Internal Customers & SHs? (7R)

 Right Product
High Quality Cemenr production

 Right Quality
The quality of the Asphalt Concrete Complies with ISO and SLS Standards.

 Right Quantity
The exact quantity of goods reach the precise destination.

 Right time
There should be enough natural material for manufacturing of cement. Distribution of
cement products on time is very important.(Concrete should place before end of Intial
setting time)

 Right Place
Identify the place of stock cements with out damage from moisture and threats
problems.

 Right Cost
Unit price of cement bag should be same in all locations in one country and price
should be affordable in the market.

 Right Information
All needed correct information ( Weight ,Manufacturing date,Standards ,Strenght
etc.) should be displayed on the cement bag covers.

4.Purpose of the Intended system ( Out come – 7T)

 Target Product
Cement

 Target Quality
Following tests can be done to maintain quality of the Cement
 In the Laboratory
1. Standard Consistency Test of Cement
2. Initial Setting Time and Final Setting Time Test of Cement
3. Soundness Test of Cement
4. Fineness Test of Cement
5. Compressive Strength Test of Cement

In the field
1. Consistency
2. Initial and Final Setting Time
3. Soundness
4. Fineness
5. The Compressive strength of cement etc

 Target Quantity
Strength of the customers.

 Target time
Inform the correct time of delivery

 Target Place
Place can be access easily with considering protection of stores

 Target cost
Price should be fixed in the market

 Target Information
Respect to customer & get feedback

5.What are the resources available for the intended system ( Inputs )

 Resources need production are divided into four categories : Aggregates and Other
Natural resources with Land, Labour, Capital, Machines

Land and aggregates :- Land to set the machines and store the raw materials

Labour :- Skilled, Semi skilled , Un skilled labour

Materials :- Lime stone , Clay, marl or shale , Other supplementary materials such as
sand, fly ash/ pulverised fuel ash (PFA), or ironstone to achieve the desired bulk
composition

6.What is the System Boundary? (Scope)

Cement made from above raw materials. The raw materials should be checked to verify that
they satisfy the relavant requirements before use.Cement are available in

1. Ordinary Portland Cement (OPC)

2. Portland Pozzolana Cement (PPC)
3. Rapid Hardening Cement
4. Quick setting cement
 5. Low Heat Cement
6. Sulphates resisting cement
7. Blast Furnace Slag Cement
8. High Alumina Cement
9. White Cement
10. Coloured cement
11. Air Entraining Cement
12. Expansive cement
13. Hydrographic cement
7.What is the process to transform the resources (input) to achieve the
objective (outcome) of the system ? (Transformation)
8. What are the Wastes.

Raw materials waste in manufacturing process and production waste during transportation ,
placing and stocking.

10. How to respond with the resources to bridge the above gap for having the
desired results?
Using the Quality materials with doing the laboratory tests for select the good raw
materials.Used the design of mix proprtions at every time and maintain all steps from
manufacturing process to placing cement on stake holders places.

11. How to establish records to provide evidence of conformity to above

requirements?(Document Information)
Maintain the all test reports and materials testing files

12.How to audit the above steps to ensure the continual improvements?

(System Audit)
Quality –Control Audit :- Compare the test reports
Efficiency audit :- Rate of production cement Bags
Marketing audit :- Seek the market threats and opportunities
Balance sheet audit :- Balance the accounts at end of year
Social Audit :- Check the social impacts