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ACT 139
FACTORIES AND MACHINERY ACT 1967 (REVISED - 1974)
Incorporating latest amendment - Act A1268 /2006
&
REGULATIONS
1.0 FACTORIES AND MACHINERY (MINERAL DUST) REGULATIONS, 1989.
2.0 FACTORIES AND MACHINERY (NOISE EXPOSURE) REGULATIONS, 1989.
3.0 FACTORIES AND MACHINERY (BUILDING OPERATIONS AND WORKS OF
ENGINEERING CONSTRUCTION) (SAFETY) REGULATIONS, 1986.
Preamble
PART I - PRELIMINARY
Regulation 8. General.
Regulation 9. Initial employee exposure monitoring.
Regulation 10. Frequency of monitoring.
Regulation 11. Additional monitoring.
Regulation 12. Employee notification.
Regulation 13. Method of monitoring and analysis: Competent person to conduct monitoring.
PART VI - HOUSEKEEPING
SCHEDULE.
FACTORIES AND MACHINERY (MINERAL DUST) REGULATIONS 1989
Preamble.
IN exercise of the powers conferred by subsection (1) of section 56 of the Factories and
Machinery Act 1967 [Act 139], the Minister makes the following regulations :
PART I – PRELIMINARY
Regulation 2. Interpretation.
"action level" means half of the value of the permissible exposure limit;
"breathing air", in relation to an employee, means air that is or may be breathed by that
employee;
"competent person" means an employee or any other person appointed by an occupier and
approved by the Chief Inspector to carry out any inspection, examination or test on control
equipment installed in the factory or to carry out employee exposure monitoring;
"control equipment" means water spray equipment or exhaust equipment or any other approved
dust removal equipment;
"crystalline silica" means a crystalline form of free silica which includes quartz, cristobalite and
tridymite;
"dust collector" means a bag, bin, or other receptacle for collecting dust and which forms part of
or is installed in connection with exhaust equipment;
"employee" means a person employed in a factory by the occupier or by any person who
contracts with the occupier to carry out the whole or any part of any work undertaken by the
occupier in the course of and for the purpose of the occupier's trade or business;
"exhaust equipment" means equipment for removing dust by means of an exhaust draught
produced by mechanical means;
"free silica" means silicon dioxide which is not combined with any other element or compound;
"mineral processing area" means a workroom or part of a factory in which a mineral process is
carried on;
"permissible exposure limit" means the maximum allowable concentration of mineral dust an
employee may be exposed to;
"personal sample" means a dust sample collected in the breathing zone of an employee by
means of a sampling device directly attached to the employee and worn continuously during all
work and rest operations;
"pneumoconiosis" means an accumulation of dust of solid inanimate particles in the lungs and the
tissue reactions to its presence;
"prescribed area" means a workroom or other part of a factory where mineral process is carried
on, but where -
(a) it would not be practical for such process to be so carried on if control equipment were
implemented; or
(b) due to the nature of the process, it would not be practical for control equipment to be
installed;
"prescribed work" means the cleaning (including the emptying of dust collector), inspection,
examination, and testing of a processing area, or any plant, equipment, furniture or fittings in such
area, or that used for the removal of mineral dust;
"protection factor" means the ratio of the ambient air concentration to the concentration inside the
face piece of the respiratory protective equipment;
[Ins. P.U.(A) 105/89]
"registered medical practitioner" means a medical practitioner registered under the Medical Act
1971 [Act 50];
"respirable dust" means that fraction of airborne dust collected on a filtering media during
personal sampling which penetrates through a size selector with the following characteriestics :
2 90
2.5 75
3.5 50
5.0 25
10 0
"sandblasting" means the cleaning, smoothing, roughening, cutting, preparation or removal of the
surface or part of the surface of any building, ship or article by the use of sand or other
substances containing crystalline silica propelled by a blast of compressed air or steam or by a
wheel or by any similar means;
"spray equipment" means equipment for removing airborne dust by means of water spray; and
"total dust" means the airborne dust collected on a filtering media during personal sampling.
Regulation 3. Application.
These Regulations shall apply to all factories in which any mineral process is carried on.
(1) Every occupier who is engaged in any mineral process shall comply with these Regulations.
(a) wear and make full and proper use of the protective clothing, respiratory protective
equipment and any other protective equipment provided for his use in pursuance of these
Regulations;
(b) make full and proper use of the changing room and the locker or lockers for changing
and storage of street clothing, protective clothing, respiratory protective equipment and
other protective equipment where such changing room and lockers or lockers have been
provided for his use;
(c) immediately report to the occupier any defect in any control equipment, protective
clothing, respiratory protective equipment, any other protective equipment or any other
thing provided in the factory, on his becoming aware of the existence of any such defect;
and
(d) undergo any medical examinations or tests arranged by the occupier in pursuance to
these Regulations
Sand blasting process shall not be used in any factory, except with the prior written approval of
the Chief Inspector.
(1) No employee shall be exposed to mineral dust, containing free silica less than 1 per cent in
weight, at a concentration greater than 5 milligram per meter cube of respirable dust or 10
milligram per meter cube of total dust averaged over an eight-hour period.
When respirators are used to supplement control equipment to comply with the limits specified in
regulation 6 and all the provisions of these Regulations have been met, employee exposure, for
the purpose of determining whether the occupier has complied with the limits specified in
regulation 6, may be considered to be at the level provided by the protection factor of the
respirator for those periods the respirator is worn.
Regulation 8. General.
(1) For the purposes of this Part, employee exposure is the exposure which would occur if the
employee is not using a respirator.
(2) Every occupier who is engaged in any mineral process shall conduct employee exposure
monitoring to determine if any employee may be exposed to mineral dust at or above the action
level.
(3) For the purpose of sub-regulation (2), the occupier shall collect personal samples for full shift,
or for at least seven continuous hours, including at least one sample from each shift for each job
classification in each work area.
(4) A full shift personal sample shall be representative of the monitored employee's regular, daily
exposure to mineral dust.
An occupier shall conduct an initial employee exposure monitoring for all employees working in a
mineral processing area within six months from the date these Regulations take effect or within
three months from the day the employee commences work--
(a) to determine the percentage of free silica (by weight) in the mineral dust that the
employee is exposed to; and
(b) in pursuance to the requirement of regulation 8 (2).
(1) If the employee exposure monitoring conducted under regulation 8 reveals employee
exposure to be below the action level, the monitoring need not be repeated except as otherwise
provided by regulation 11.
(2) If the employee exposure monitoring conducted under regulation 8 reveals employee
exposure to be at or above the action level but below the limits specified in regulation 6, the
occupier shall repeat monitoring in accordance with this Part at least once in every six months.
The occupier shall continue monitoring at the required frequency until at least two consecutive
measurements, taken at least seven days apart, are below the action level, at which time the
occupier may discontinue monitoring for that employee except as otherwise provided by
regulation 11.
(3) If the employee exposure monitoring conducted under regulation 8 reveals that employee
exposure is above the limits specified in regulation 6 the occupier shall repeat monitoring once in
every three months. The occupier shall continue monitoring at the required frequency until at
least two consecutive measurements, taken at least seven days apart, are below the limits
specified in regulation 6 but at or above the action level, at which time the occupier may repeat
monitoring for that employee at the frequency specified in sub-regulation (2).
Whenever there has been a production, process, control equipment or personnel change which
may result in new or additional exposure to mineral dust, or wherever the occupier has any other
reason to suspect a change which may result in new or additional exposure to mineral dust,
additional monitoring in accordance with this Part shall be conducted within thirty days from the
date of such change or changes.
(1) Within two weeks after the receipt of employee exposure monitoring results, the occupier shall
notify each employee of the results of the monitoring.
(2) Whenever the results indicate that the representative employee exposure, without regard to
the use of respirator, exceeds the limits specified in regulation 6, the occupier shall notify the
employee that the limits specified in regulation 6 were exceeded.
(1) The occupier shall use an approved method of monitoring and analysis.
The occupier shall implement control equipment to reduce and maintain employee exposure to
mineral dust below the limits specified in regulation 6.
(1) The control equipment provided in pursuance to regulation 14 in connection with any
machinery, plant or working area shall be operated at all times while such machinery or plant is in
operation, and for such time thereafter as is necessary to comply with the limits specified in
regulation 6.
(a) be inspected by a competent person at least once in every seven days, or at such
more frequent intervals as an Inspector may, by notice in writing to the occupier, require;
and
(b) be examined and tested by a competent person at intervals not longer than six
months.
(3) A competent person making an inspection, examination or test referred to in sub-regulation (2)
shall forthwith make a report to the occupier of the fact of and matters disclosed by the
inspection, examination or test and every such report shall be kept in the factory for a period of at
least two years.
(1) The water spray produced by the water spray equipment shall be as evenly distributed as
possible and shall cover the entire surface of the mineral processing area.
(2) The size of water droplets of the water spray shall, as far as is practicable, be of optimal size
to ensure maximum removal of airborne mineral dust.
(3) The water supply used for spraying shall be free of particles greater than 0.5 millimeter in
diameter and, as far as practicable, acid-free.
The occupier shall, at no cost to the employee, provide an approved respiratory protective
equipment to, and ensure its use -
(a) whenever control equipment provided in pursuance to regulation 14 does not reduce
employee exposure to or below the limits specified in regulation 6; or
(c) after an employee has been diagnosed to suffer from an early stage of
pneumoconiosis.
PART V - PERSONAL PROTECTIVE EQUIPMENT
(1) Where an employee is employed in a prescribed area, or in an area in which mineral dust in a
concentration exceeding the limits specified in regulation 6, arising from a mineral process,
cleaning, or any other process or work, is or is liable to be present in his breathing air, or in any
prescribed work, there shall be provided, at no cost to the employee, for his use -
(a) suitable protective clothing or any other protective equipment appropriate to the type
of work in which he is employed and to the extent to which he is or is liable to be exposed
to the inhalation of mineral dust; and
(2) The occupier shall permit each employee who uses a filter respirator to change the filter
elements whenever an increase in breathing resistance is detected and shall maintain an
adequate supply of filter elements for this purpose.
No person shall be employed in any area or work referred to in regulation 18 unless he has been
fully instructed in the proper use of the protective clothing or the respiratory protective equipment
or any other protective equipment provided for his use, and the reasons for their use.
(1) All protective clothing, respiratory protective equipment and any other protective equipment
shall -
(b) be stored in a locker provided for such storage, and shall not be removed from such
locker except for use, cleaning or other necessary purpose.
(2) No protective clothing or respiratory protective equipment or any other protective equipment
which has been used by a person shall be provided for use by any other persons, unless it has
been thoroughly cleaned since last being used.
PART VI - HOUSEKEEPING
All surface in a mineral processing area shall be maintained, as far as is practicable, in a clean
state and be free from accumulations of mineral dust.
Regulation 22. Cleaning.
(a) all those parts of a floor where mineral dust could reasonably be expected to
accumulate, at least once in each day that a mineral process is carried on; and
(b) workbenches, forthwith after the cessation of each shift or period of more frequent
intervals as an Inspector may, by notice in writing to the occupier, require.
(2) The cleaning shall not be done by the use of compressed air or any other method which may
disperse mineral dust exceeding the limits specified in regulation 6 into the breathing air of any
employee.
(1) An occupier shall, at his cost, provide or make available medical examinations to an employee
who in the course of his normal employment in the factory is exposed to crystalline silica at or
above the action level.
(2) An occupier shall arrange for each such employee to undergo a prescribed medical
examination within six months from the date these Regulations take effect or within three months
from the day the employee commences work, unless he has undergone a prescribed medical
examination within the two years preceding such date and thereafter at intervals not longer than
two years, except in the case of an employee who is suffering from an early stage of
pneumoconiosis who shall undergo a prescribed medical examination at intervals not exceeding
one year.
(b) a statement of the medical, occupational and smoking history of the person examined;
(c) a clinical examination of the chest and pulmonary function test, including testing of
forced vital capacity and forced expiratory volume at one second;
(d) detailed examination for tuberculosis; and
(e) any laboratory or other test which the examining registered medical practitioner
deems necessary by sound medical practice.
(2) A chest x-ray specified in sub-regulation (1) (a) shall be taken and read in accordance with the
ILO International Classification of Radiographs of Pneumoconioses, 1980.
Regulation 25. Report of medical examination.
The registered medical practitioner, upon completion of the medical examination on an employee,
shall furnish the occupier or the employee if requested by the employee, with a report of the
results of the examination or tests conducted.
If the registered medical practitioner, after carrying out the prescribed or other medical
examination on an employee, is of the opinion that for reasons associated with the inhalation of
crystalline silica by the employee, a further medical examination or any special diagnostic test is
desirable, he shall notify the occupier and the occupier shall, at his cost, make arrangements for
the medical examination or tests indicated by the registered medical practitioner to be carried out.
If the registered medical practitioner, after carrying out the prescribed and further medical
examination and any other special diagnostic test on any employee, is of the opinion that an early
stage of pneumoconiosis has occurred, he shall notify the Chief Inspector and the occupier and
the occupier shall take immediate measures to comply with the requirement of regulation 17 and
any other directives specified in writing by the Chief Inspector.
There shall be provided for the employees, for whom protective clothing, respiratory protective
equipment and any other protective equipment are provided in pursuance of these Regulations, a
conveniently accessible changing room, and in that room, for each employee-
(b) a separate locker, or a separate dust proof part of the locker referred to in paragraph
(a), for the storage of protective clothing, respiratory protective equipment and other
protective equipment.
(1) The occupier shall institute a training programme for, and ensure the participation of all
employees exposed to crystalline silica dust at or above the action level.
(2) The occupier shall ensure that during the training programme each employee is informed of
the following:
(b) the specific nature of the operations which can result in exposure to mineral dust;
(c) the purpose, proper selection, fitting, maintenance, use and limitations of respiratory
protective equipment;
(d) the purpose and description of the prescribed medical examination, including
information concerning the adverse health effects associated with exposure to mineral
dust; and
(e) the control equipment and work procedures associated with the employees' job
assignments.
(3) The training programme shall be repeated at least once in two years.
(1) The occupier shall keep in the factory and in good condition the reports furnished to him by
the registered medical practitioner as required under regulation 25 for the period of employment
of the employee and for at least twenty years thereafter.
(2) The registered medical practitioner shall establish and maintain an accurate record, including
all x-ray photographs, for each employee subjected to medical examination in pursuance to
regulation 24 for the period of employment of the employee and for at least twenty years
thereafter.
The occupier shall maintain in good order records of personal monitoring of an employee in
pursuance to the requirements of Part III for the period of employment of the employee.
The occupier shall make available upon request all records required to be maintained under
these Regulations to the Chief Inspector.
(2) Whenever an occupier has ceased to carry on business and there is no successor occupier to
receive and retain the records required to be maintained under these Regulations, the records
shall be transmitted to the Chief Inspector.
(3) At the expiration of the retention period for the records required to be maintained under
regulations 30 and 31, the occupier shall give the Chief Inspector at least three months notice
that he intends to dispose of such records, and he shall transmit those records to the Chief
Inspector if requested to do so within that period.
The occupier shall post the following warning sign in a mineral processing area:
CAUTION
MINERAL PROCESSING AREA
WORK AREA CONTAINING TOXIC DUST
Any person who contravenes any provision of these Regulations shall be guilty of an offence and
shall, on conviction, be liable to a fine not exceeding one thousand ringgit.
SCHEDULE
(Regulation 2)
List of Minerals
Substances
Barite
Clay
Coal
Corundum
Cristobalite
Diatomite
Emery
Feldspar
Garnet
Graphite
Gypsum
Kaolin
Kyanite
Limestone
Magnesite
Marble
Mica
Mineral Wool
Perlite
Portland Cement
Potash
Quartz
Soapstone
Talc (free of asbestos fibre)
Tridymite
Preamble
PART I - PRELIMINARY
Regulation 8. General.
Regulation 9. Initial employee exposure monitoring.
Regulation 10. Negative initial employee exposure monitoring.
Regulation 11. Positive initial employee exposure monitoring.
Regulation 12. Additional monitoring.
Regulation 13. Employee notification.
Regulation 14. Approved equipment: Competent person to conduct monitoring.
PART X - MISCELLANEOUS
FIRST SCHEDULE
SECOND SCHEDULE
FACTORIES AND MACHINERY (NOISE EXPOSURE) REGULATIONS 1989
Preamble.
IN exercise of the powers conferred by subsection (1) of section 56 of the Factories and
Machinery Act 1967 [Act 139.], the Minister makes the following regulations :
PART I - PRELIMINARY
These Regulations may be cited as the Factories and Machinery (Noise Exposure)
Regulations 1989 and shall come into force on the 1st February 1989.
Regulation 2. Interpretation.
"action level" means equivalent continuous sound level of 85 dB(A) or daily noise dose equal to
0.5;
"administrative control" means any procedure that limits daily exposure to noise by control of
work schedule;
"ambient noise" means the all-encompassing noise associated with a given environment, being
usually a composite of sound levels from many sources near and far;
"annual audiogram" means the subsequent audiogram taken after the baseline audiogram;
"audiogram" means a chart, graph or table resulting from an audiometric test showing an
employee's hearing threshold levels as a function of frequency;
"A-weighted sound level" means sound level measured with an instrument which is incorporated
with an electrical network having the characteristics specified in the International Electrotechnical
Commission (IEC), Publication 179;
"baseline audiogram" means the audiogram against which future audiograms are compared;
"competent person" means an employee or any other person appointed by an occupier and
approved by the Chief Inspector to carry out employee exposure monitoring;
"continuous noise" means noise which has negligibly small fluctuations of sound level within the
period of observation;
"dB" means decibel, a unit of measurement of unweighted sound level using a reference level of
20 micropascals;
"dB (A)" means decibel - A - weighted, a unit of measurement of sound level corrected to the A -
weighted scale using a reference level of 20 micropascals;
"dB (A) - slow" means a unit of measurement of sound level indicated by a sound level meter,
when used for a A - weighted sound level at slow response;
"daily noise dose D" means the cumulative noise exposure of an employee during a working day
and is derived from the equation
C1 C2 Cn
D = ___ + ___ + ... + ___
T1 T2 Tn
where C1, C2, ......., Cn are the actual durations of exposure for an employee at the various noise
levels, while T1, T2, ......., Tn are the respective duration limits obtained from the table in the First
Schedule;
"employee" means a person employed in a factory by the occupier or by any person who
contracts with the occupier to carry out the whole or any part of any work undertaken by the
occupier in the course of and for the purpose of the occupier's trade or business;
"employee exposure" means exposure to noise measured with a noise measuring equipment at a
position which most closely approximates with the noise levels at the head position of the
employee during normal operation;
"engineering control" means the reduction of the noise level reaching the ear-drums of an
employee by lessening the amount of noise transmitted to the employee's ear-drums or the
amount of noise level produced, but does not include a reduction obtained by the use of a hearing
protection device;
"equivalent continuous sound level" means the sound level that would produce a given daily
noise dose if an employee were exposed to the sound level continuously over an 8-hour workday;
"hearing impairment" means the arithmetic average of the permanent hearing threshold level of
an employee at 500, 1000, 2000 and 3000 Hz which is shifted by 25 dB or more compared to the
standard audiometric reference level;
"hearing threshold level" means the amount, in dB, by which the threshold of audibility for an ear
differs from the standard audiometric reference level;
"Hz" means Hertz, a unit of measurement of frequency, numerically equal to cycles per second;
"impulsive noise" means a variation in sound level that involve maxima at intervals of greater than
one per second;
"intermittent noise" means a sound level which suddenly drops to the ambient level several times
during the period of observation and the time during which the level remains at a constant value
different from that of the ambient level being of the order of one second or more;
"noise dosimeter" means an instrument that integrates a function of sound pressure over a period
of time in such a manner that it directly indicates a daily noise dose;
"noise level" means sound level;
"peak sound pressure level" means the peak instantaneous pressure expressed in dB,
using a reference level of 20 micropascals;
"sound level" means ten times the common logarithm of the ratio of the square of the measured A
-- weighted sound pressure to the square of the standard reference pressure of 20 micropascals;
"standard audiometric reference level" means a declared value, at a particular frequency, meeting
the requirements of International Standard ISO 389--1975;
"standard threshold shift" means an average shift of more than 10 dB at frequencies of 2000,
3000 and 4000 Hz relative to the baseline audiogram in either ear;
"registered medical practitioner" means a medical practitioner registered under the Medical Act
1971;
"technician" means a person who has been trained to operate and recognise the limitations, and
to detect malfunctions of the audiometric measuring equipment; and
"temporary threshold shift" means the component of threshold shift which shows progressive
reduction with the passage of time when the employee is no longer subjected to the noise.
Regulation 3. Application
These Regulations shall apply to all factories in which persons are employed in any occupation
involving exposure to excessive noise level in the workplace.
(1) It is the duty of every occupier pursuant to regulation 3 to comply with these Regulations.
(a) co-operate with the occupier by wearing a noise dosimeter during employee exposure
monitoring;
(b) wear and make full and proper use of the hearing protection device provided for his
use;
(c) attend for and undergo audiometric testing or any medical examination or test
arranged by the occupier; and
[Am. P.U.(A) 106/89]
(d) attend employee information and training programmes conducted by the occupier.
PART II - PERMISSIBLE EXPOSURE LIMIT
(1) No employee shall be exposed to noise level exceeding equivalent continuous sound level of
90 dB (A) or exceeding the limits specified in the First Schedule or exceeding the daily noise dose
of unity.
(2) No employee shall be exposed to noise level exceeding 115 dB (A) at any time.
No employee shall be exposed to impulsive noise exceeding a peak sound pressure level of 140
dB.
When hearing protection devices are used to supplement administrative or engineering controls
to comply with the requirement of regulation 5 and all the provisions of these Regulations have
been met, employee exposure, for the purpose of determining whether the occupier has complied
with the requirement of regulation 5, may be considered to be at the level provided by the
attenuation factor of the hearing protection device for the periods being used.
Regulation 8. General.
(1) For the purposes of this Part, employee exposure is the exposure which would occur if the
employee is not using a hearing protection device.
(2) Every occupier shall conduct employee exposure monitoring to determine if any employee
may be exposed to noise level at or above the action level.
(3) All continuous, intermittent, and impulsive noise levels from 80 dB to 130 dB shall be
integrated into the computation to determine employee exposure in pursuance to sub-regulation
(2).
(1) An occupier shall conduct initial exposure monitoring in pursuance to regulation 8 within six
months from the date these Regulations take effect.
(2) An initial employee exposure monitoring may be limited to one or more representative
employee or employees from a particular group of employees performing the same work or from
the same workplace, who the occupier reasonably believes is or are exposed to noise level
representative of the group of employees.
(1) Where an initial employee exposure monitoring shows the possibility of any employee
exposure to noise level at or above the action level, the occupier shall determine noise exposure
levels for employees engaged in the same work or from the same workplace within six months
from the date of receipt of the results of the initial employee exposure monitoring.
(2) An employee exposure monitoring may be limited to one or more representative employee or
employees from a particular group of employees performing the same work, or from the same
workplace, who the occupier reasonably believes is or are exposed to noise level representative
of the group of employees.
Where an initial employee exposure monitoring shows that no employee is exposed to noise level
at or above the action level, the occupier need not determine noise exposure levels for each and
every employee engaged in the same work or from the same workplace except as otherwise
provided in regulation 12.
Whenever there has been a production, process, equipment, control measures or personnel
change in the factory, the occupier shall conduct additional monitoring within six months from the
date of such change or changes.
Within two weeks after the receipt of the employee exposure monitoring results, the occupier
shall notify each employee of the results of the monitoring.
(1) The occupier shall use approved noise measuring equipment for employee exposure
monitoring.
Whenever it is not feasible to comply with regulation 15 (a) or (b) the controls provided
under regulation 15 (c) do not reduce employee exposure to a noise level below the limits
prescribed in regulation 5, the occupier shall provide or supplement such controls with approved
hearing protection devices in accordance with Part V of these Regulations.
(1) An occupier shall, at no cost to the employee, provide an approved hearing protection device
to, and ensure its use by -
(a) an employee exposed to noise level at or above the limits prescribed in regulations 5
and 6;
(b) an employee receiving a daily noise dose between 0.5 and 1.0 if his baseline
audiogram shows a hearing impairment, or if his annual audiogram shows a standard
threshold shift; or
(c) an employee who is required to wear a hearing protection device in accordance with
the provisions of these Regulations.
(2) The hearing protection device provided in pursuance to sub-regulation (1) shall -
(1) A hearing protection device provided in pursuance to regulation 17 (1) (a) shall attenuate
employee exposure to noise level below the limits prescribed in regulations 5 and 6.
(2) Hearing protection devices provided in pursuance to regulation 17 (1) (b) and (c) shall
attenuate employee exposure to noise level below the action level.
An occupier shall establish and implement procedures on the issuance, maintenance, inspection
and training in the use of hearing protection devices.
(1) An occupier shall establish and maintain an audiometric testing programme for all employees
exposed to noise level at or above the action level.
(3) The programme shall be conducted under the supervision of a registered medical practitioner.
(c) be carried out in a room with background noise level meeting the requirements
specified in the Second Schedule; and
(d) be of pure tone, air conduction, with test frequencies including 500, 1000, 2000, 3000,
4000 and 6000 Hz taken separately for each ear.
(a) a valid baseline audiogram against which subsequent audiograms shall be compared;
and
(b) a record of the medical and occupational history, particularly in relation to past ear
diseases and exposure to noise,
for every employee within twelve months from the date these Regulations take effect or within six
months from the day the employee commences work.
An occupier, after obtaining the baseline audiogram of an employee, shall repeat the audiometric
test on the employee -
(a) every year for an employee exposed to noise level at or above the limits prescribed in
regulation 5;
(b) every year for an employee whose baseline audiogram shows a hearing impairment,
or where his annual audiogram shows a standard threshold shift; and
(c) once in every two years for an employee exposed to noise level at or above the action
level but less than the limits prescribed in regulation 5.
If the registered medical practitioner, after reviewing the annual and baseline audiograms of the
employee and after taking into consideration the effect of temporary threshold shift, is of an
opinion that a standard threshold shift has occurred, he shall notify the occupier and the occupier
shall retest the employee within three months from the date of the last audiometric test.
If the registered medical practitioner, after reviewing the retest audiogram and after examining the
employee, is of an opinion that a permanent standard threshold shift has occurred, he shall notify
the Chief Inspector and the occupier and the occupier shall -
(a) inform the employee of the results of the retest within three weeks after being so
notified;
(b) provide the employee, if he has not been so provided, with a hearing protection
device in pursuance to Part V of these Regulations; and
(c) refit and retrain the employee in the use of a hearing protection device if he has been
so provided with such a device.
The baseline audiogram shall be replaced with the annual or retest audiogram if the annual or
retest audiogram reveals -
Audiometric measuring instrument shall be of an approved type and shall be calibrated and
maintained at regular intervals.
(1) The occupier shall institute a training programme for, and ensure the participation of all
employees exposed to noise level at or above the action level.
(2) The occupier shall ensure that during the training programme each employee is informed of
the following:
(c) the purpose of hearing protection devices, the advantages, disadvantages and
attenuation of various types of hearing protection devices, and instructions on their
selection, fitting, use and care; and
(d) the purpose of an audiometric testing and an explanation of the test procedures.
(3) The training programme shall be repeated at least once in every two years.
(1) Warning signs shall be posted at entrances to or on the periphery of all well-defined work
areas in which workers may be exposed at or above the limits prescribed in regulations 5 and 6.
(2) The warning signs shall clearly indicate that the area is a high noise area and that hearing
protection devices shall be worn.
PART IX -RECORD KEEPING
(1) The occupier shall establish and maintain an accurate record of all exposure monitoring
conducted in pursuance to Part III of these Regulations.
(a) the name of the employee and the daily noise dose;
(b) the location, date and time of measurement and the noise level obtained; and
(c) the type, model and date of calibration of the noise measuring equipment.
(3) The occupier shall maintain these exposure monitoring records for as long as the employee is
employed.
(1) The occupier shall keep an accurate record of all employee audiograms taken in pursuance to
Part VI of these Regulations.
(d) the model, make and serial number of the audiometric testing equipment; and
(e) the date of the last calibration of the audiometric testing equipment.
(3) Audiometric test records shall be retained for as long as the employee is employed and
thereafter for a period of five years.
The occupier shall make available upon request all records required to be maintained under
these Regulations to the Chief Inspector.
(1) Whenever an occupier has ceased to carry on business, the successor occupier shall receive
and retain all records required to be maintained under these Regulations.
(2) Whenever an occupier has ceased to carry on business and there is no successor occupier to
receive and retain the records required to be maintained under these Regulations, the records
shall be transmitted to the Chief Inspector.
(3) At the expiration of the retention period for the records required to be maintained under
regulations 29 and 30, the occupier shall give the Chief Inspector at least three months notice
that he intends to dispose of such records, and he shall transmit those records to the Chief
Inspector if requested to do so within that period.
PART X - MISCELLANEOUS
Any person who contravenes any provision of these Regulations shall be guilty of an offence and
shall, on conviction, be liable to a fine not exceeding one thousand ringgit.
FIRST SCHEDULE
(Regulation 5 (1))
_________________________________________________________________________
Noise Level Duration of Exposure Permitted per day
(dB (A)-slow) (hours-minute)
_________________________________________________________________________
85 16-0
86 13-56
87 12-8
88 10-34
89 9-11
90 8-0
91 6-58
92 6.4
93 5-17
94 4-36
95 4-0
96 3-29
97 3-2
98 2-50
99 2-15
100 2-0
101 1-44
102 1-31
103 1-19
104 1-9
105 1-0
106 0-52
107 0-46
108 0-40
109 0-34
110 0-30
111 0-26
112 0-23
113 0-20
114 0-17
115 0-15
SECOND SCHEDULE
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
Preamble
PART I - PRELIMINARY
PART XI - DEMOLITION
Preamble
IN exercise of the powers conferred by subsection (1) of section 56 of the Factories and
Machinery Act 1967 [Act 139], the Minister makes the following regulations:
PART I - PRELIMINARY
These Regulations may be cited as the Factories and Machinery (Building Operations and
Works of Engineering Construction (Safety) Regulations 1986 and shall come into force on
the 1st day of October 1986.
Regulation 2. Definition.
"bearer" in a tabular scaffold means the cross-wise member carrying the platform planking.
"boatswain's chair" means a seat to support a workman in a sitting position by rope slings
attached to a suspension rope.
"contractor" means a person who has entered into a contract for the purpose of carrying out any
building operations or works of engineering construction and includes a main contractor or sub-
contractor;
"crawling board" means a single plank or board to which cross strips or cleats are nailed at equal
intervels for crawling up and down steep inclines;
"demolition work" means any work incidental to or connected with the total or partial dismantling
or razing of a building or a structure other than a building and includes the removing or
dismantling of machinery or other equipments;
"designated person" means a competent person appointed by an employer to carry out any
supervision or inspection or to perform any tasks or duty prescribed by these Regulations;
"employee" means a person who has entered into a contract of service with an employer;
"employee's hoist" means a powered car operating in guides and used primarily to carry
employees in a substantially vertical direction;
"employer" means any person who employs another person under a contract of service;
"excavation" means the removal of earth, rock or other material in connection with construction or
demolition work;
"independent scaffold" means a scaffold supported from the base by a double row of uprights,
independent of support from the walls and constructed of uprights, ledgers, horizontal platform
bearers, and diagonal bracing;
"ladder jack scaffold" means a scaffold, the platform of which is supported by jacks attached to
ladders;
"ledger" means a scaffold member which extends horizontally from post to post, at right angles to
the putlogs, supports the putlogs, forms a tie between the posts, and becomes a part of the
scaffold bracing;
"main contractor" means a person who has entered into a contract with an owner or lessee of a
property or his agent for the purpose of carrying out any building operation or work of engineering
construction;
"material hoist" means a power or manually operated suspended platform or bucket operating in
guide rails and used for raising or lowering material exclusively and operated and controlled from
a point outside the conveyence;
"plant" includes any plant or equipment, gear machinery apparatus or appliance, or any part
thereof;
"plasterers inside scaffold" means a scaffold constructed for light work inside a building, the
platform of which is supported by trestle ladders, or a light pole scaffold;
"putlog" or "bearer" means that part of the scaffold upon which the platform rests;
"roofing bracket" means a bracket used in sloped roof construction and having sharp points or
other means for fastening to prevent slipping;
"scaffold" means any temporarily provided structure on or from which persons perform work in
connection with operations or works to which this Regulation apply, and any temporarily provided
structure which enables persons to obtain access to or which enables materials to be taken to
any place at which such work is performed, and includes any working platform, gangway, skip,
ladder or step-ladder which does not form part of such structure together with any guard-rail, toe-
board or other safeguards and all fixing, but does not include a lifting appliance or a lifting
machine or a structure used merely to support such an appliance or such a machine as to
support other plant or equipment;
"single line scaffold" means a platform resting on putlogs or crossbeams, the outer ends of which
are supported on ledgers secured to a single row of posts or uprights and the inner ends on a
wall or holes in a wall;
"site safety supervisor" means a site safety supervisor appointed under regulation 25;
"sub-contractor" means a person who has entered into a contract with another contractor for the
purpose of carrying out any building operations or works of engineering construction,
"suspended scaffold" means a scaffold support from above, the platform of which is supported at
more than two points by steel wire cables suspended from overhead outriggers which are
anchored to the steel or concrete frame of the building and it may be equipped with a hoisting
drum or machine, so that the platform can be raised or lowered.
"swinging scaffold" means a scaffold, the platform of which is supported by stirrups or hangers at
not more than two points, suspended from overhead supports in a manner to permit raising or
lowering to suit required position;
"toe-board" means a barrier placed along the edge of a scaffold platform, runway, etc., and
secured thereto to guard against the falling of materials;
"wales" means a horizontal planks placed in front of the sheet pilings which form part of the
supporting structure for the sides of trenches after excavation;
"window jack scaffold" means a scaffold, which platform is supported by jacks which projects
through a window openings;
Regulation 3. Application.
undertaken by way of trade or business, or for the purpose of any industrial or commercial
undertaking, or by on behalf of any Government or any statutory or public authority and to any
line or siding which is used in connection therewith and for the purposes thereof and is not part of
a railway:
Provided that the Minister may suspend, by notification in the Gazzete in part or in whole the
application of these Regulations to any type of building operations and works of engineering
construction which he thinks fit and may from time to time as he may consider reasonable in the
circumstances revoke or vary the order.
(2) The provisions of these Regulations shall be in addition to and not in substitution for or in
diminution of other requirements imposed by or under the Factories and Machinery Act 1967.
Regulation 4. Obligation.
(1) It shall be the duty of every contractor and every employer, who undertakes any of the
operation or works to which these Regulations apply -
(a) to comply with such of the requirements of these Regulations as affect him or any
person employed by him.
Provided that the requirements of these Regulations shall be deemed not to affect any employee
if and so long as his presence in any place is not in the course of performing any work on behalf
of his employer and is not expressly or impliedly authorised or permitted by his employer;
(b) to comply with such of the requirements of these Regulations as relate to any work,
act or operations performed or about to be performed by any such contractor or
employer,
and it shall be the duty of every contractor and every employer who erects or alters any scaffold
to comply with such of the requirements of these Regulations as relate to erection or alteration of
scaffold having regard to the purpose for which the scaffold is designed at the time of erection or
alteration; and of every contractor and every employer who erects, installs, works or uses any
plant or equipment to which any of the provisions of these Regulations applies, to erect, install,
work or use such plant or equipment in a manner which complies with those provisions.
(2) Where a contractor, who is undertaking any of the operations or works to which these
Regulations apply, appoints any artisan, tradesman or other person not being a sub-contractor to
perform any work or service under a contractor for service, it shall be the duty of the contractor to
comply with such of the requirements of these Regulations, as affect the said artisan, tradesman
or other person and for this purpose any reference in these Regulations to any employee shall
include a reference to such artisan, tradesman or other person and the contractor shall be
deemed to be his employer.
(3) It shall be the duty of every employee to comply with the requirements of such these
Regulations as relating to the performance of or the refraining from an act by him.
(4) No contractor or employer shall permit an employee to do anything not in accordance with the
generally accepted principles of sound and safe practice.
(5) No employee shall do anything not in accordance with the generally accepted principles of
sound and safe practice.
(6) No person shall wilfully do any unsafe which may cause injury to himself or to others.
PART II - GENERAL PROVISIONS
Unless otherwise provided, all the provisions of the Factories and Machinery (Fencing of
Machinery and Safety) Regulations 1983 [P.U. (A) 113/1983] shall apply to every machinery used
in connection with or for the purpose of building operations and works of engineering
construction.
(1) No machinery shall be used or caused to be used on any floor above the ground floor of any
building or structure unless such floor or structure has been so designed and constructed as to
support the load imposed by the machinery or alternatively strengthened for the purpose.
(2) Any floor or working level surrounding any machinery shall be maintained in good and safe
condition and shall, as is practicable, be free from any loose material and in non-slippery
condition.
Where employees are exposed to the hazard of falling into the water in which one may drown,
there shall be provided at all times during the exposure, adequate equipment and personnel with
appropriate training for keeping persons afloat and for promptly rescuing persons. A manned and
properly equipped boat shall be provided if the Chief Inspector deems it necessary.
(1) All passageways, platforms and other places of work shall be kept free from accumulations of
dirt and debris and from other obstructions that could cause tripping.
(2) Any projection which could cut an employee shall be removed or otherwise made safe.
(1) Stairways, ramps or runways shall be provided as the means of access to working levels
above or below ground except where nature of progress of the work prevents their installation in
which case ladders or other safe means shall be provided.
(2) All buildings under construction of more that two storeys high shall be provided with well-
defined access at the ground floor with adequate overhead protective cover for persons entering
or leaving the building.
All alkalis, acid and other corrosive, toxic or hazardous substances shall be stored and used as
not to endanger employees. Suitable protective equipment for the use of such substances shall
be provided. Clean water or appropriate cleansing materials shall be readily available for washing
off spillage of any corrosive substances on employees.
Suitable eye protection equipment shall be provided by the employer and shall be used by
employees while engaged in welding or cutting operations or in chipping, cutting or grinding any
material from which particles may fly, or while engaged in any other operation which may
endanger the eyes.
Where these Regulations require respirators to be provided, the employer shall provide and the
employee shall use a respirator suitable for the type of operation for which it is to be used. The
employer shall maintain such respirator in good repair and shall furnish the means for its
continued efficient working condition; and he shall provide regular inspection, cleansing and
sterilisation of such equipment when not in use shall be stored in closed containers.
(1) Every employee required to pass or work within areas where there is danger of being struck
by falling objects or materials shall be provided with safety helmet of a type approved by the Chief
Inspector.
(2) Every employee required to work in water, wet concrete or other wet footing shall be provided
with a waterproof boots.
(3) Every employee required to work in rain or similar wet conditions shall be provided with a
waterproof coat and hat.
(4) Every employee required to use corrosive or toxic substances shall be provided with
appropriate protective apparel and equipment.
(1) Before work is begun, the employer shall ascertain by inquiry or direct observation, or by
instruments, where any part of an electric power circuit, exposed or concealed, is so located that
the performance of the work may bring any person, tool or machine into physical or electrical
contact with it.
(2) The employer shall post and maintain proper warning signs in the national language where
such a circuit exists.
(3) The employer shall advise his employees of the location of such lines, the hazards involved
and the protective measures to be taken and shall, if practicable, de-energize the electric power
circuit.
(4) No employer shall suffer or permit an employee to work in such proximity to any part of an
electric power circuit which exposes him to contact with the same in the course of his work unless
the employee is protected against electric shock by de-energizing the circuit and earthing it or by
guarding it by effective insulation or other means acceptable to the Chief Electrical Inspector.
(5) In work areas where exact location of underground electric power lines is unknown,
employees using jack-hammers, bars or other hand tools which may come into contact with such
lines shall be provided with insulated protective gloves and insulated protective footwear.
(6) All wiring shall be supported on proper insulators and not looped over nails or brackets.
(7) No wiring shall be left on the ground or the floor of a building unless it is unavoidable and
where it is necessary to lay electric wiring on the ground or the floor of a building, the wiring shall
be of the weatherproof types and shall be provided with adequate mechanical protection to
withstand the wear and tear to which it may subjected and it shall be maintained in good and safe
working order.
(8) No bare wires or other unprotected conductors shall be located within 4 metres of any surface
where employee may work or pass, unless completely guarded by a fence or other barrier.
(9) Where electrical appliances and current-carrying equipment have provisions made for
earthing, the shall be properly earthed.
(10) All temporary electrical installations in building and engineering construction worksites shall
be provided with earth leakage circuit breakers.
(11) Elevated power lines shall have a sufficient vertical clearance where they cross highways,
access roads or areas travelled by trucks, cranes, shovels or other similar equipment and shall
not be lower than 5.2 metres from the ground surface.
(12) All electrical installations in building and engineering construction worksites shall comply with
the requirements of the appropriate authority.
(13) All electrical installations shall be tested and approved by the Chief Electrical Inspector or his
representative, before they are commissioned and such installations shall be maintained in good
and safe working order at all times.
(1) All portable power-driven hand operated saws which are not mounted with saw tables except
chain saws shall be equipped with guards above the base plate which will completely protect the
operator from contact with the saw blade when in motion and with self-adjusting guards below the
base plate which will completely cover the saw to the depth of the teeth when the saw is removed
from the cut.
(2) Every power-driven saw which is mounted with a saw table shall be equipped with a guard
which shall cover the saw blade to such an extent as will prevent contact with any part of the
teeth which are more than 50 millimeters above the saw table and which are not protected by the
spreader or similar device. When in operation, the guard shall automatically rise by pressure from
the material , the distance from the material to the underside of the guard does not exceed 12
millimeters. The exposed teeth of the saw beneath the table shall be effectively guarded.
(3) Every table circular saw used for ripping shall be provided with a spreader securely fastened
in position and with an effective device to prevent the kicking back of material.
(1) Whenever any work is being performed over, on or in close proximity to a highway or any
other place where public vehicular traffic may cause danger to men at work, the working area
shall be so barricaded and suitable warning signs and warning lights shall be set up to direct
traffic away from it, and when necessary, the traffic shall be specially controlled by designated
persons.
(2) (a) All vehicles used at construction worksites must be roadworthy and registered with the
appropriate authority in accordance with the Road Traffic Ordinance 1958 [Ord. 48 of 1958].
(b) No person shall drive a vehicle of any class or description in a construction worksite unless he
is the holder of a driving licence authorising him to drive a vehicle of that class or description.
No wall, chimney or other structure or part of a structure shall be left unguarded in such condition
that it may fall, collapse or weaken due to wind pressure or vibration.
Illumination sufficient for maintaining safe working conditions shall be provided wherever persons
are required to work or pass. For passageways, stairways and landings, the illumination shall be
not less than 50 lux.
(1) All building materials shall be stored or stacked in a safe and orderly manner so as not to
obstruct any passageway or place of work.
(2) Material piles shall be stored or stacked in such manner as to ensure stability.
(3) Material or equipment shall not be stored upon any floor or platform in such quantity as to
exceed its safe carrying capacity.
(4) Material or equipment shall not be stored or placed so close to any edge of a floor or platform
as to endanger persons below.
Regulation 22. Disposal of debris.
(1) Debris shall be handled and disposed off by a method which will not endanger persons.
Each floor of every building under construction shall be appropriately numbered or marked at the
landing at every floor of every staircase or other means of access.
All persons who are performing any work or services in a worksite shall wear safety helmets.
(1) The main contractor of a worksite shall appoint a part-time site safety supervisor who shall
spend at least fifteen hours per week exclusively on safety supervision and on promoting the safe
conduct of work generally within the site.
(2) The site safety supervisor shall be a person who is competent to perform the duties specified
in sub-regulations (3) and (4), possess such qualifications as are approved by the Chief Inspector
and has a minimum of two year's experience as a site foreman.
(a) ensure that the provisions of the Act and any regulations made thereunder are
complied with; and
(b) promote the safe conduct of work generally within the worksite.
(c) checking sub-constructors' work to ensure compliance with the Act and the
regulations made thereunder; and
(d) to liaise with contractor's safety supervisors appointed under regulation 26 with
respect to safety of work undertaken by sub-contractors.
(2) The contractor's safety supervisor shall be a person competent to perform the duties specified
in sub-regulation (3) and has a minimum of two years' experience as a site foreman.
(a) ensure that the provisions of the Act and the regulation made thereunder are
complied with; and
(b) promote the safe conduct of the work by the other employees of his employee
employed on that worksite.
(1) The main contractor of a worksite in which fifty or more persons are for the time being
employed (whether by him or by other contractors) shall established a safety committee (on
which both employees and management are represented) for the purpose of keeping under
review conditions in the worksite which may affect the safety and health of the persons employed
therein.
(2) The safety committee shall consist of a senior member of the main contractor's staff at the
site, the site safety supervisor, all the contractor's safety supervisors and such other site workers
who are appointed as members.
(1) Formwork and reshores shall be certified structurally safe by a Professional Engineer and
shall be properly braced or tied together so as to maintain position and shape.
(2) Where the formwork structure is of two or more tiers it shall have sufficient cat-walks and
other secure access for inspection purpose.
(1) A designated person shall supervise the erection of the formwork including the shores, braces
and other supports.
(2) Upon the erection of the formwork, the designated person shall make a thorough inspection to
ensure that the formwork is safe.
(3) A designated person shall regularly inspect the formwork, shores, braces and other supports
during the placing of concrete. Reshores shall be similarly inspected.
(4) Any unsafe condition discovered during the inspection mentioned in sub-regulations (2) and
(3) shall be remedied immediately.
(5) The designated person shall keep all records of such inspections at the worksite and shall
produce them for examination at the request of the Inspector.
(1) Horizontal and diagonal bracing shall be provided in both longitudinal and transverse
directions, as may be necessary to provide structural stability. Shores shall be properly seated
top and bottom, and shall be secured in place.
(2) Where shores rest upon the ground, base plates shall be used.
(3) Where the floor to ceiling height does not exceed 9.14 metres the props to the formwork shall
be of adequate size and spacing.
(4) Where the floor to ceiling heights exceeds 9.14 metres or where the formwork deck is
supported by shores constructed in two or more tiers, or where the dead, live and impact loads on
the formwork exceed 732,2 kgf per square metre the formwork structure shall be designated by a
Professional Engineer and the specification and drawings shall be kept on the job for use by an
Inspector and a copy of the said design and drawing shall be submitted to the Chief Inspector
before work commences.
(5) Where the formwork structure is designed by a Professional Engineer, he shall be responsible
for the supervision of the construction and the stability of such structure.
(1) Stripping shall not commence until the concrete is fully set in accordance with the Professional
Engineer's specification and approved by him prior to such stripping.
(2) Stripped forms shall be removed or stock-piled promptly after stripping in all areas in which
persons are required to work or pass.
(3) Protruding nails, wire-ties and other form of accessories not necessary to subsequent work
shall be pulled, cut or otherwise made safe.
(1) Reshoring shall be provided when necessary to safety support slabs and beams after
stripping, or where such members are subjected to superimposed loads due to construction
above these slabs and beams.
(2) The requirements of sub-sections (1) and (2) of regulation 30 shall apply to reshores.
PART IV - STRUCTURAL STEEL AND PRECAST CONCRETE ASSEMBLY
During the final placing or structural members, the load shall not be released from the hoisting
rope until the members are securely fastened in place.
While panels or structural members are being hoisted, tag lines shall be used to prevent
uncontrolled movement.
Where exterior lintels are erected on steel or concrete frame buildings after the permanent floors
have been installed, a suitable scaffold shall be used unless each worker engaged in the erection
of such lintels wears a safety belt.
(1) The permanent floors of skeleton steel construction in tiered buildings shall be installed as the
erection of structural member progresses and there shall not be more than eight storeys between
the erection floor and the uppermost permanent floor.
(1) The erection floor shall be solidly planked over its entire surface except for excess openings.
Planking shall be of adequate strength to carry the working load and shall be laid tight and
secured to prevent movement.
(2) There shall also be provided a closely boarded and substantial floor within two storeys or 8
metres, whichever is less, below and directly under the portion of each tier of beam on which
bolting, rivetting, welding or painting is being done.
PART V - CLEANING, REPAIRING AND MAINTENANCE OF ROOF, GUTTERS, WINDOWS,
LOUVRES AND VENTILATORS
(1) Every employer shall provide and require his employee to use while engaged in the cleaning,
repairing and maintenance of roof, gutters, windows, louvres and ventilators, properly maintained
equipment and safety devices that are required by these Regulations.
(2) All means of access to roofs, gutters, windows, louvres, ventilators and other fixtures, parts or
equipment which require periodical cleaning or maintenance shall be maintained in good and safe
order and condition.
(1) Where work is being performed on roofs having a slope greater than one in four, there shall
be provided protection against sliding, consisting of roofing brackets or crawling boards.
(2) The provision of sub-regulation (1) shall not apply where every employee engaged in work
upon such roofs is protected by a safety belt.
(1) Roofing brackets shall be constructed to fit the pitch of the roof and when in use shall provide
a level working platform.
(2) Roofing brackets shall be secured in place by nailing pointed metal projections attached to the
underside of the bracket and securely driven into the roof or by a secure rope passed over the
ridge pole and tied.
Crawling board shall not be less than 250 millimeters wide and 25 millimeters thick and shall have
cleats at least 38 millimeters wide, spaced at equal intervals not more than 310 millimeters apart
across the full width of the board and firmly nailed. Such boards shall extend from the ridge pole
to the eaves when used in connection with roof construction, repair or maintenance.
(1) During the demolition of the exterior walls of a structure originally more than 12.2 metres high,
catch platforms shall be erected along the exterior faces of such wall, where necessary to prevent
injury to the public and man working below.
(2) Such platform shall be designed by a Professional Engineer and certified for safety prior to
erection.
(3) Such catch platform shall be construed and maintained not more than 6 metres below the
storey from which the exterior walls are being removed.
(4) Catch platforms shall not be used for storage of material or be used as working platforms or
walkways.
(1) Catch platforms shall be at least 1.5 metres wide and shall be inclined so that the outer edge
us 152 millimetres higher than the inner edge. Planks shall be laid close together and shall be
nailed down. The open ends of a catch platform shall be properly fenced up to a height of not less
than 0.9 metres.
(2) Catch platforms may be constructed of material other than wood provided such material is of
equal strength and does not otherwise lessen the security against falling material.
(3) Catch platforms shall be capable of sustaining a live load of not less than 735 kgf per square
metre.
Details of construction of catch platforms and sidewalk sheds shall conform to the requirements
of the Code of Practice for Building Operation Code.
(1) Wooden or metal chutes provided for the removal of materials and which are at an angle of
more than 45 degrees with the horizontal shall be entirely enclosed on all sides, except at
openings used for the receiving or discharging of materials.
(2) All openings of chutes except the top openings shall be closed when not in use.
(3) Chutes at an angle of 45 degrees or less with the horizontal may be opened on the upper
side.
(1) Every chute shall be construed of planking or sheet metal of sufficient thickness.
(2) Every chute shall have a strong bottom where the material strikes the chute and shall be
rigidly supported throughout its length.
(3) A strong gate shall be construed at the lower end of every loading chute to control the loading
of material into trucks and to close the chute at all other times.
(4) Splashboards shall be erected to prevent materials from rebounding into public thoroughfare.
(5) Chutes exceeding 12 metres in height shall be constructed in accordance with the design and
drawings of a Professional Engineer.
(6) Where construction of a chute is in accordance with sub-regulation (5), certified copies of the
design and drawings of the chute shall be made available at the site for inspection by an
Inspector.
A simple but effective warning notice in the national language shall be place in a conspicuous
position at the discharge end of every chute to warn the employees and public.
Every chute shall be cleared when debris has accumulated to a height as specified by the design
engineer, where applicable, in any case at least once a day.
Safety belts, life lines and all devices for the attachment of life lines shall be adequate strength
and of a type approved by the Chief Inspector.
(1) Every safety belt made available or supplied to an employee for his personal protection shall
be used by the employee in the performance of his work.
(2) At all times during use, the safety belt shall be attached to a life line which is securely
attached to a sufficient anchorage and shall not be longer than is necessary to permit the
employee to perform his work.
(3) The point of anchorage of the life line shall not be lower than the level of the working position
of the employee.
(4) There shall be provided adequate and suitable means of anchorage when the use of safety
belt or life line is necessary.
Every employee who is provided with a safety belt shall be instructed in the proper method of
wearing and using it, as well as attaching it to the life line.
Padding, wrapping or similar means shall be provided to protect every life line from contact with
edges or objects which may cut out or severely abrade it.
(1) Every safety belt and every life line shall be inspected by a designated persons before use by
an employee.
(2) No employer shall sufer or permit an employee to use a safety belt or life line which shows
any indication of wear, damage or deterioration likely to affect its strength and no such belt or life
line shall be kept on the worksite.
(1) Every safety net shall be of a type tested and approved by a testing body approved by the
Chief Inspector.
(2) Every safety net or combination of safety nets shall be of sufficient size and strength to catch
any person for whose protection it is used and so located as to cover the area of possible fall.
(3) Every safety net shall be attached to sufficient anchorages or supports outside and beyond
the area possible fall and supported at the height sufficient to prevent sagging to any surface or
object beneath when cushioning the fall of a person.
Every safety net shall be thoroughly dried before storage in a dry location. It shall be protected
against mechanical damage and damage from acid or other corrosive substances.
(1) Each safety net shall be inspected by a designated person before each installation.
(2) No safety net which shows signs of wear, damage or deterioration that will materially affect
the strength of any portion thereof shall be installed.
(3) After installation, a designated person shall inspect the safety net and its supports daily.
(4) The result of inspection as required under sub-regulations (1) and (3) shall be entered into a
register which shall be kept at the worksite for inspection by an Inspector.
All runways and ramps shall be substantially constructed and securely braced and supported.
Runways and ramps for the use of motor trucks or heavier vehicles shall have a width of not less
than 3.7 metres and shall be provided with timber curbs not less than 200 millimetres by 200
millimetres placed parallel to, and secured to, the sides of the runway or ramp and shall be
designed by a Professional Engineer.
Runways and ramps for the use of employees shall not less than 430 millimetres in width and
shall be constructed of not less than 25 millimetres thick planking, supported substantially in
relation to the span and braced. Planking shall be laid close, butt-jointed and securely nailed
without cantilevered ends. Runways and ramps for the use of employees and located or rising
more than 3 metres above the floor or ground shall be provided on the open sides with a guard
rail. Ramps or runways, when used as passages for workmen, shall be provided with standard
railings.
Runways and ramps used for wheel-barrows, handcarts or hand trucks shall be not less than one
metre in width and shall be constructed of not less than 50 millimetres thick planking, supported
substantially in relation to the span and braced. Planking shall be laid close, butt-jointed and
securely nailed without cantilevered ends. Runways and ramps for the use of wheel-barrow,
hand-carts or hand trucks and located or rising more than 3 metres above the floor or ground
shall be provided on the open sides with a suitable guard-rail of adequate strength.
Ramps shall have a slope not exceeding one in four and the total rise of a continuous ramp used
by men carrying material or using wheel-barrows shall not exceed 3.7 metres, unless broken by
horizontal landings at least 1.2 metres in length. If the slopes is steeper than one in eight, the
ramp shall be provided with cleats spaced bot more than 350 millimetres apart, and securely
fastened in the planking to afford a foothold. Spaces in the cleats may be provided for the
passage of the wheel of vehicle.
Every ladder and step-ladder shall be of good construction, sound material and adequate
strength for the purpose for which it is used.
Where ladder is used as means of communication or as a working place, the ladder shall rise, or
adequate handhold shall be provided, to a height of at least one metre above the place of landing
or the highest rung to be reached by the feet of any person working on the ladder, as the case
may be or, if that is impracticable to the greatest practicable height unless other convenient and
secure handholds are provided at such places. The rungs shall be omitted from this extension.
Ladders and step-ladders shall not stand on loose bricks or other loose packing, but shall have a
level and firm footing.
Every ladder, shall so far as practicable, be securely fixed so that it can move neither from its top
nor from its bottom points of rest. If it cannot be so securely fixed, it shall, where practicable, be
securely fixed at the base or if such fixing at the base is impracticable, a person shall be stationed
at the base of the ladder to prevent slipping:
Provided that this regulation shall not apply to a ladder not more than 3 metres in length
and not used as a means of
communication if it is securely placed so as to prevent it from slipping or falling.
Every ladder or run of ladders rising a vertical distance of over 9 metres shall if practicable be
provided with a landing place or places so that the vertical distance between any two successive
landing places shall not exceed 9 metres. Every landing place shall be of adequate dimensions
and, if a person is liable to fall therefrom for a distance of more than 3 metres, shall, except in so
far as that is not reasonably practicable, be provided with sufficient and suitable guard rails to a
height or at least 0.9 metre above the landing place. Where a ladder passes through an opening
in the floor of a landing place, the opening shall be as small as it is reasonably practicable.
No ladder-
(a) uprights of adequate strength made of straight-grained wood free from defects and
having the grain of the wood running lengthwise;
(b) rungs made of straight-grained wood free from defects and mortised or securely
notched into the uprights; and
(c) reinforcing metal ties if the tenons are not secured by wedges.
Regulation 71. General.
(1) Except where either permanent or temporary stairways or suitable ramps or runways are
provided, ladders shall be provided to give access to all floors or to scaffolds or platforms where
work is being performed more than 1.5 metres above ground or to a permanent or temporary
floor.
(2) Ladders which are to remain as a part of the permanent structure after completion of building
operations shall conform to these Regulations.
PART X - SCAFFOLDS
(1) Every scaffold and every part thereof shall be of good construction, of suitable and sound
material and of adequate strength for the purpose for which it is used.
(2) Sufficient material shall be provided for and shall be used in the construction of scaffolds.
(3) Timber used in the construction of scaffolds shall be of keruing wood or wood of equal or
higher strength.
(4) Timber used in the construction of scaffolds shall be rough sawn and shall be sound, straight-
grained, free from dry-rot, or other defects impairing its strength or durability.
(5) Timber used in the construction of scaffolds must have the bark completely stripped off, and
not be painted or treated in any way so that defects cannot be easily seen.
(6) Metal parts used for scaffolds shall be of suitable quality and be in good condition and free
from corrosion or other patent defect likely to affect their strength materially.
(7) All scaffolds and their supports shall be capable of supporting the load they are designed to
carry with a safety factor of at least hour.
(1) E very scaffold shall be properly maintained and every part thereof shall be kept so fixed,
secured or placed in position as to prevent, as far as is practicable, accidental displacement.
(2) No scaffold or part thereof shall be partly dismantled and allowed to remain in such a
condition that it is capable of being used unless either-
(b) a prominent warning notice in the national language indicating that the scaffold or part
thereof is not to be used, is affixed near any point at which the scaffold or part, as the
case may be, is liable to be approached for the purpose of use.
(1) No scaffold shall be erected or be substantially altered or be dismantled except under the
direct supervision of a designated person.
(2) All materials to be used for the construction of scaffolds shall be inspected by a designated
person on each occasion before being used.
(1) every metal tube scaffold exceeding 40 metres in height and every other scaffold exceeding
15 metres in height shall be constructed in accordance with the design and drawings of a
Professional Engineer. All other metal tube scaffolds shall have their designs and drawings
approved by the Chief Inspector.
(2) A copy of the design and drawings of the structure shall be submitted to the Chief Inspector
for his record prior to the erection of the structure.
(3) A copy of the design drawings certified by the Professional Engineer shall be made available
at the worksite for inspection by an Inspector.
(a) where practicable vertical or slightly inclined towards the building; and
(b) fixed sufficiently close together to secure the stability of the scaffold having regard to
all the circumstances.
(2) The displacement of the foot of any standard or upright shall, unless prevented in some other
sufficient way, be prevented either-
(a) by sinking the standard or upright to a sufficient depth into the ground; or
(b) by placing the standard or upright on an adequate base plate in a manner to prevent
slipping.
(3) Ledgers shall be as nearly as possible horizontal and shall be securely fastened to the
uprights or other means of support or suspension by bolts, dogs, ropes or other efficient means.
(4) Where two ledgers are connected together the connection shall be secure and in the case of
timber ledgers not connected together at an upright or point of suspension, both ledgers shall be
connected to a separate splicing ledger of adequate strength spanning between and properly
secured to the uprights or points or suspension on opposite sides of the connection of the
ledgers.
(5) Putlogs shall be straight or approximately straight and shall be securely fastened to the
ledgers or uprights, except in the case of a timber putlogs so shaped and placed that fastening is
not necessary to prevent its displacement. Putlogs which have one end supported by a wall shall
have at that end a flat supporting surface of sufficient area. Nails shall not be used for fastening
putlogs.
(6) The distance between two consecutive putlogs or other supports on which a platform rests
shall be fixed with due regard being given to the anticipated load and the nature of the platform
flooring. As a general rule the distance with single planks shall not exceed one metre with planks
32 millimetres in thickness, 1.5 metres with planks 38 millimetres in thickness, or 2.6 metres with
planks 50 millimetres in thickness.
(1) Every scaffold shall be securely supported or suspended and where necessary sufficiently
and properly strutted or braced to ensure stability.
Provided that if the scaffold is not properly designed and constructed as an independent
scaffold, it shall be rigidly connected
with the building.
(2) All structures and appliances used as supports for scaffolds, working platforms, gangways or
runs shall be of sound construction, have a firm footing or be firmly supported, and shall, where
necessary, be sufficiently and properly strutted or braced to ensure stability.
(3) Any mobile scaffold or scaffold which can be moved on wheels or skids shall, unless it is a
suspended or slung scaffold, be-
(a) constructed with due regard to stability, and if necessary for stability, adequately
weighed at the base.
(b) used only on a firm and even surface, not so sloping as to involve risk of instability of
the scaffold or any load thereon;
(c) adequately secured to prevent movement when any person is working upon it; and
(1) Chains, ropes and lifting gear used for the suspension of scaffolds shall be of sound material,
adequate strength and suitable quality, and in good condition.
(2) No rope other than a wire rope shall be used for the suspension of a scaffold, but this
requirement shall not apply in the case of a suspended scaffold which is raised or lowered
otherwise than by means of winches or in the case of those equipment being used for the
purposes of a suspended scaffold in accordance with regulation 83.
(3) Chains, ropes and metal tubes used for the suspension of a scaffold other than a suspended
scaffold shall be properly and securely fastened to safe anchorage points and to the scaffold
ledgers or other main supporting members. They shall be so positioned as to ensure stability of
the scaffold, be approximately vertical and be kept taut.
(4) Every scaffold suspended by means of ropes or chains shall be secured to prevent undue
horizontal movement while it is used as a working platform.
Regulation 79. Cantilever, jib, figure and bracket scaffolds, etc.
(1) No cantilever or jib scaffold shall be used unless it is adequately supported, fixed and
anchored on the opposite side of the support, has outriggers of adequate length and cross-
section and is, where necessary, sufficiently and properly strutted or braced to ensure rigidity and
stability.
(2) No working platform resting on bearers let into a wall at one end and without other support
shall be used unless the bearers are of adequate strength, pass through the wall and are
securely fastened on the other side.
(3) No figure or bracket scaffold supported or held by dogs, spikes, or similar fixings which are
liable to pull out of the stonework or brickwork in which they are fixed shall be used.
No part of a building shall be used as support for part of a scaffold unless it is sound material and
sufficiently stable and of sufficient strength to afford safe support. Over-hanging eaves gutters
shall not be used as such support unless they have been specially designed as walkways and are
of adequate strength.
Suspended scaffolds raised or lowered by means of winches shall not be used unless-
(i) of adequate length and strength and properly installed and supported;
(iv) securely fixed to the building by anchor bolts or other equivalent means, or
where such fixing is not reasonably practicable, adequately and securely
anchored at the inner ends; and
(b) the points of suspension are at adequate horizontal distances from the building face;
(i) of good construction, and sound material, adequate strength and free from
patent defect.
(ii) securely attached to the outriggers or other supports and to the winch drum,
and
(iii) of such length that at the lowest position of the platform there are at least two
turns of rope on each winch drum; and
(ii) so arranged or secured that, at each working position, the edge of the
platform (whether of the normal platform or of an extention thereof towards the
building face as the case may be) is as close as practicable to the building face,
but so that where employees sit at the edge of the platform to work the edge may
be not more than 460 milimetres from such face.
Suspended scaffolds other than scaffolds raised or lowered by means of winches shall not be
used unless-
(i) of adequate length and strength and properly installed and supported.
(b) the points of suspension are at adequate horizontal distances from the building face;
(ii) suspended by ropes or chains which are spaced not more than 3.2 metres
apart, are maintained in tension and are properly and securely fastened; and
(d) the suspension ropes or chains are of good construction, sound material, adequate
strength and fee from patent defect; and
(e) there are devices provided and used where necessary to keep the platform at a
sufficient distance from the wall when persons have to work in a sitting position :
Provided that sub-paragraph (ii) of paragraph (c) of this regulation shall not apply
in the case of a scaffold which is securely suspended from fixed anchorages and
has a platform more than 635 millimetres wide supported on metal bearers
properly and securely connected to raising and lowering tackle (being wire rope
or chain tackle which is capable to sustain the load).
Regulation 83. Skip, bucket, basket, boatswain's chair, etc. shall not be
used as suspended scaffold.
(1) A skip, bucket, basket, boatwain's chair or similar equipment shall not be used for the
purposes of a suspended scaffold except in special circumstances where the work is of such
short duration as to make the use of a suspended scaffold unreasonable or where the use of a
suspended scaffold is not reasonably practicable and shall only be so used under the supervision
of a designated person.
(2) Such equipment shall not be used for the purpose of a suspended scaffold unless-
(a) the equipment including the suspension ropes or chains and their means of support
are of good construction, sound material, adequate strength and free from patent defect
and the ropes or chains are securely attached; and
(b) suitable measures are taken to prevent spinning or tipping and to prevent any
occupant from falling therefrom.
(3) No skip, bucket or basket shall be used for the purposes of a suspended scaffold unless it is-
(b) either constructed wholly of suitable metal or carried by two strong bands of suitable
metal which are properly fastened and continued round the sides and bottom.
(b) if it has working platform more than 4.5 metres above the ground or floor or other
surfaces upon which the scaffold erected.
(2) The provisions of sub-regulation (1) shall not apply to trestle scaffolds constructed in
accordance with the design and drawings of a Professional Engineer.
(a) the width of the platform is such as to leave sufficient clear space for the transport of
materials; and
(b) the trestle or uprights are firmly attached to the platform and adequately braced to
prevent displacement.
(1) Subject to the provision of these Regulations, no scaffold shall be used unless-
(a) it has been inspected by a designated person within the precedings seven days; and
(b) it has been inspected by a designated person since its exposure to weather
conditions is likely to have affected its strength or stability or to have displaced any part;
and
(c) the results of such inspection are entered by the designated person into a register
which is to be kept at the worksite for inspection by an Inspector.
(2) The provisions of paragraph (a) of sub-regulation (1) of this regulation shall not apply to a
scaffold where no part of which has been erected of more than seven days, and a trestle scaffold
or a scaffold from no part of which a person is liable to fall more than 3 metres.
Every working platform from which a person is liable to fall more than 3 metres shall be -
(a) either closely boarded, planked and plated, or a platform consisting of open metal
work having interstices none of which exceeds 3,870 square milimetres in area;
(b) at least 635 milimetres wide if the platform is used as a footing only and not for the
deposit of any materials;
(c) at least 860 milimetres wide if the platform is used for the deposit of material; and
(d) at least 1.1 metres wide if the platform is used for the support of any higher platform.
(1) Every board or plank forming part of a working platform or used as a toe-board shall be-
(a) of a thickness capable of affording adequate security having regard to the distance
between the putlogs or standards; and
(b) not less than 200 milimetres wide or in the case of boards or planks exceeding 50
millimetres in thickness, not less than 150 millimetres wide.
(2) No board or plank which forms part of a working platform shall project beyond its end support
to a distance exceeding four times the thickness of the board or plank unless it is effectively
secured to prevent tipping, or to a distance which, having regard to the thickness and strength of
the plank, renders the projecting part of the plank and unsafe support for any weight liable to be
upon it.
(3) Suitable measures such as the provision of adequate bevelled pieces shall be taken to reduce
to a minimum the risk of tipping and to facilitate the movement of barrows where boards or planks
which form part of a working platform overlap each other or are not of reasonably uniform
thickness where they meet each other or owing to warping or for some other reason do not
provide an even surface.
(4) Every board or plank which forms part of a working platform shall-
(a) rest securely and evenly on its supports; and
(b) rest on at least three supports, unless, taking into account the distance between the
supports and the thickness of the board or plank, the conditions are such as to prevent
undue sagging more supports are required.
(5) Where work has to be done at the end of a wall, the working platform at such wall shall,
wherever practicable, extend at least 610 millimetres beyond the end of the wall.
(2) The guard -rails and toe-boards used on a working platform or working place shall be placed
on the inside of the uprights, and the space between any toe-board and the lowest guard-rail
above it shall not exceed 690 millimetres.
(3) Guard-rails and toe-boards required by sub-regulation (1) and (2) may be removed or remain
unerected for the time and to extent necessary for the access of persons or the movement of
materials.
(a) guard-rails where required by this regulation need not extend to a height of more than
690 millimetres above the platform if the work is impracticable with a guard-rail at a
greater height;
(b) guard-rails and toe-boards shall not be required if the workers sit at the end of the
platform to work and ropes or chains affording all the employees a safe and secure
handhold are provided.
(5) The requirements of sub-regulations (1) and (2) regarding toe-boads shall not apply to the
platform of a trestle scaffold or where the provision of a toe-board is impracticable on account of
the nature or special circumstances at the work.
Where work at the face of a building is done from a working platform, the space between the face
of the building and the working platform shall be as small a practicable and where employees sit
at the edge of the platform to work, the space shall not exceed 460 millimetres.
(1) Every platform shall be kept free from any unnecessary obstruction, material or rubbish and
from any projecting nails.
(2) If a platform becomes slippery, appropriate steps shall as soon as reasonably practicable to
taken to remedy the defect.
The scaffold members shall be of steel tubing complying with BS 1139 "Metal Scaffolding".
All vertical and horizontal members of a tube scaffold shall be fastened together with a coupler or
approved locking device, forming a positive connection. The locking device shall be of a type
having no loose parts.
Regulation 93. Locking device material.
In the construction of tubular scaffolds, members of the following dimensions shall be used-
(a) in a light type tubular scaffold all posts, runners, and bearers shall be of 50 millimetres
outside diameter tubing with the posts spaced not more than 1.5 metres apart by 3 metre
along the length of the scaffold and all bracing shall be of 50 millimetres outside diameter
tubing;
(b) in a medium type tubular scaffold, all posts and runners shall be of 50 millimetres
outside diameter tubing and the bearers of 60 millimetres outside diameter tubing with
the posts spaced 1.8 metres apart by 2.4 metres along the length of the scaffold and all
bracing shall be of 50 millimetres outside diameter tubing; and
(c) in a heavy tubular pole scaffold, all posts and runners to be of 50 millimetres outside
diameter tubing, and the bearers of 60 millimetres outside diameter tubing with the posts
spaced 1.8 metres by 2.4 metres along the length of the scaffold and all bracing to be of
50 millimetres outside diameter tubing.
For tubular steel scaffolds up to 22 metres in height, posts of 50 millimetres outside diameter
tubing shall be used and for heights 22 metres to 61 metres, 60 millimetres outside diameter
tubing shall be used.
All tubular scaffolds shall be designed to have a factor of safety of not less than four.
Posts shall be kept plumb during erection and the scaffold shall be subsequently kept plumb and
rigid by means of adequate bracing.
The Inspector may prohibit the use of any scaffold or part thereof which does not comply with the
requirements of these Regulations or the design of construction of which appears to be unsafe to
the Inspector, by any means he deems fit.
PART XI - DEMOLITION
Before commencing any demolition work all glass in exterior operatings shall be removed. All
gas, electric, water , steam and other supply lines shall be shut off and capped. In each case, the
relevant authorities involved shall be notified in advance. Where it is necessary to maintain any
power, water, gas or electric lines during demolition such lines shall be so re-located or protected
with substantial covering so as to protect them from damage and to afford safety to the
employees.
During the demolition of any structure the employer performing such demolition shall examine the
walls of all structures adjacent to the structure which is to be demolished. Such examination shall
include a determination of the thickness and method of support of the walls of all such adjacent
structure. Where there is reason to believe that an adjacent structure is unsafe or will become
unsafe because of demolition operations, no demolition shall be performed at this point until there
has been provided sheet piling, shoring, bracing or other such means as may be necessary to
ensure the stability of the adjacent structure and to prevent such structure or other property from
collapsing.
(1) Demolition of walls and partitions shall proceed in a systematic manner and all work above
each tier of floor beams shall be completed before the safety of its supports is impaired.
(2) Masonry shall neither be loosened nor permitted to fall in such masses as to endanger the
structural stability of any floor or structural support.
(3) No wall, chimney or other structure or part of a structure shall be left unguarded in such a
condition that it may fall, collapse or weaken due to wind pressure or vibration.
(4) In the demolition by hand of exterior walls, safe footing for the employees shall be provided in
the form of sound flooring or scaffolds.
(5) Walls or partitions which are to be demolished by hand shall not be left standing more than
one storey high above the uppermost floor on which men are working.
Regulation 103. Inspection.
During demolition, continuing inspections shall be made by a designated person as the work
progresses to detect any hazard to employees resulting from weakened or deteriorated floors or
walls, or loosened material. No employee shall be suffered or permitted to work where such
hazards exist unless they are corrected by shoring, bracing or other effective means.
There shall be provided at all times safe access to and egress from every building in the course
of demolition by means of entrances, hallways, stairways or ladder runs which shall be so
protected as to safeguard the persons using them from falling materials.
Every opening used for the removal of debris on every floor which is not closed to access, except
the top or working floor, shall be provided with an enclosure from the floor to ceiling. Alternatively,
the opening shall be so barricaded that no person shall have access to within a horizontal
distance of 6 metres from any opening above through which debris is being dropped. The
aggregate area of openings in the floor immediately beneath the floor being demolished shall not
exceed 25 per cent of the total area of such floor.
All steel structures shall be demolished column length by column length and tier by tier. Every
structural member which is being dismembered shall not be under any stress other than its own
weight and such member shall be chained or lashed in place to prevent any uncontrolled
swinging or dropping. Large structural members shall not be thrown or dropped from the building,
but shall be carefully lowered. where a derrick is used in the demolition of buildings of skeleton
steel construction, the floor on which the derrick rests shall be completely planked over and the
floor shall be of adequate strength for such operation.
Materials shall not be stored on catch and scaffold platforms, floor or stairways of the building
being demolished, except that the floor of a building may be used for the temporary storage of
materials when such floor is of such strength as to support safety the load of such material.
Storage spaces shall not interfere with access to any stairway or passageway, and suitable
barricades shall not be provided so as to prevent materials from sliding or rebounding into any
space used by the employees or by the public.
(1) Along every sidewalk or thoroughfare bordering demolition operations there shall be erected a
substantial barricade to prevent unauthorised persons from entering the site of such operations.
(2) During the demolition of an exterior masonry wall or a roof from a point more than 12 metres
above the adjoining ground level, if persons below are exposed to falling objects, catch platforms
which meet the requirements of regulation 43 shall be provided and maintained at a level not
more than 6 metres below the working level except where an exterior built-up scaffold provides
equivalent protection.
(1) The use of a swinging weight, clamshell bucket, power shovel, bulldozer or other contrivance
for the purpose of demolition shall be in accordance with the following requirements-
(a) the building or structure or remaining portion thereof shall not be more than 24 metres
in height;
(b) where a swinging weight is used, a zone of demolition having a radius of at least one
and a half times the height of the structure or portion thereof being so demolished shall
be maintained around the points of impact;
(c) where a clamshell bucket is being used, a zone of demolition shall be maintained
within 8 metres of the line of travel of the bucket;
(d) where other contrivances are being used to effect total or partial collapse, there shall
be maintained in the area into which the affected portion may fall a zone of demolition at
least one and half times the height of the structures or remaining portion thereof; and
(e) no person other than employees essential to the operation of the equipment shall be
permitted to enter a zone of demolition which shall be provided with substantial
barricades.
(1) All public walkways, sidewalks, and the thoroughfares bordering on or running through any
excavation site shall be provided with substantial guard-rails or board fences. In addition,
temporary footwalks beyond the kerb shall be substantially constructed and provided with
protection on both sides.
(2) A flagman or watchman shall be designated to warn the public of the approach of trucks and
to direct the trucks in and out the property. Danger or warning signs shall be posted at all truck
entrances and exits.
(3) During darkness, all public sidewalks shall be adequately illuminated and warning lights or
flares shall be placed about the property to ensure safety for pedestrian and vehicular traffic.
Where there is any question of stability of structures adjoining or over areas to be excavated,
such structures shall be supported where necessary by underpinning, sheet piling, shoring,
bracing or other means made or erected according to the design of a Professional Engineer to
prevent injury to any person.
Regulation 113. General requirements.
(1) No employee shall be permitted to enter any excavated area unless sheet piling, shoring or
other safeguards that may be necessary for his protection are provided.
(2) The excavation site and its vicinity shall be checked by a designated person after every
rainstorm or other hazard-increasing occurance and the protection against slides and cave-ins
shall be increased, if necessary.
(3) Temporary sheet piling installed to permit the construction of a retaining wall shall not be
removed until the wall has developed its full strength.
(4) Where banks are undercut adequate shoring shall be provided to support the ovechanging
materials.
(5) Excavated materials and other superimposed load shall be placed at least 610 millimetres
from the edge of open excavation and trenches , and shall be so piled or retained that no part
thereof can fall into the excavation, or cause the banks to slip or cause the upheaval of the
excavation bed.
(6) Banks shall be stripped of loose rocks or other materials which may slide, roll or fall upon
persons below.
(7) Open sides of excavations where a person may fall more than 3 metres shall be guarded by
adequate barricades and suitable warning signs shall be put up at conspicuous positions.
(1) Planks used as sheet piling shall be at least 50 millimetres thick. The maximum spacing
between wales shall be such as to keep the planks within their safe bending stress. Shores and
braces shall be of adequate dimensions for stiffness and shall be so placed as to be effective for
their intended purposes. Each end of each wales piece shall be separately braced.
(2) Earth-supported shores or braces shall bear against a footing of sufficient area and stability to
prevent their shifting.
In every excavation of more than 1.2 metres deep there shall be provided ladders, stairways or
ramps to furnish safe access to and egress from such excavation. Such ladders, stairways or
ramps shall comply with the provisions of these Regulations and shall be installed in sufficient
numbers and in such locations as to be readily accessible.
(1) Pilings, shoring and bracing used in a trench excavation to protect employees against falling
or sliding materials shall be of adequate strength. Where the trench to be excavated exceeds 4
metres in depth, such protection shall be constructed in accordance with the design and drawings
of a Professional Engineer.
(2) Where trenching of more than 1.5 metres in depth is done by a mechanical digger the
protection required by sub-regulation (1) shall follow the jib as closely as possible.
Where the trench requires two lengths of sheet piling, one above the other, the lower piling shall
be set inside the bottom wales of the upper piling and shall be driven down and braced as the
excavation continues.
(1) All materials in bags, containers, or bundles, and other material stored in tiers shall be
stacked, blocked, interlocked, and limited in height so that it will be stable and otherwise safe
against sliding or collapse.
(2) When any material is stored in public thoroughfares, it shall be located so as to prevent the
least possible hazard to, and interference with the traffic and the public. Unauthorised persons
shall not be allowed on or around the material.
(1) Timber shall be so stacked so as to be safe against falling or topping over and when
unstacked all tiers shall be unstacked simultaneously.
(2) Unused timber shall have nails withdrawn before it is stacked unless it is to be burned without
further handling.
(1) Aisles and passageways shall be kept clear to provide for the free and safe movement of
material handling equipment or workers. Such areas shall be kept in good repair.
(1) Material stored inside buildings under construction shall not be placed within 1.8 metres of any
hoistway or inside floor openings, nor within 3 metres of an exterior wall which does not extend
above the top of the material stored.
(2) Employees required to work on stored material in silos, hoppers, tanks and similar storage
areas shall be equipped with life lines and safety belts.
(4) Bagged materials shall be stacked by stepping back the layers and cross-keying the bags at
least every 10 bags high.
(5) Materials shall not be stored on scaffolds or runways in excess of supplies needed for
immediate operations.
(6) Brick stacks shall not be more than 2.1 metres in height. When a losse brick stack reaches a
height 1.2 metres, it shall be tapered back 50 millimetres in every 0.3 metres.
(7) When masonry blocks are stacked it shall be tapered back one-half block per tier above the
1.8 metres level
(8) Timber shall be stacked on level and solidly supported sills and shall be so stacked as to be
stable and self-supporting.
(9) Structural steel poles, pipes, bar stock, and other cylindrical materials shall be attached and
blocked so as to prevent spreading or tilting.
(1) Whenever materials are dropped more than 6 metres to any point lying outside the exterior
walls of the building, an enclosed chute of wood, or equivalent material, shall be used. For the
purpose of this sub-regulation, an enclosed chute is a slide, closed in on all sides, through which
material is moved from a high place to a lower one.
(2) When debris is dropped through holes in the floor without the use of chute, the area on to
which the material is dropped shall be completely enclosed with barricades not less than 1.2
metres high and not less than 1.8 metres back from the projected edge of the opening above.
Signs warning of the hazard of falling materials shall be posted at each level. Removal shall not
be permitted in this lower area until debris handling ceases above.
(3) All scrape lumber, waste material and rubber shall be removed from the immediate work area
as the work progresses.
(4) Disposal of waste material or debris by burning shall comply with local fire regulations.
(5) All solvent waste, oily rags and flammable liquids shall be kept in fire-resistant covered
containers until removed from worksite.
PART XIV - PILING
Where there is any question of stability of structures adjoining areas to be piled, such structures
shall be supported where necessary by underpinning, sheet piling, shoring, bracing or other
means in accordance with the design of a Professional Engineer to prevent injury to any person.
All pile-driving equipment shall be inspected daily by a designated person before the start of work
and every defect shall be immediately corrected before pile-driving commences. Every piling
frame and its attachments shall be thoroughly examined by an approved person at least once in
every twelve months.
The operator of every pile driver shall be protected from falling objects, steam, cinders and water
by a substantial covering.
Each member of the pile-driving crew shall be properly instructed in the work he is to do and the
operation shall be in the charged of a designated person who shall personally direct the work and
give the operating signals.
The preparation of the piles shall be done at a safe distance from the driving operation. During
the hoisting of piles, all persons not actually engaged in operating the equipment and handling
the piles shall be kept out of the area.
When the pile driver is not in use, the hammer shall be choked or blocked in the leads or lowered
to the ground.
A ladder extending from the bottom of the leads to the overhead sheaves shall be permanently
attached to the structure supporting the leads
Where a structural tower supports the leads, suitable working platforms of adequate strength
shall be provided on levels of the leads at which it is necessary for men to work. Such platforms
shall be provided with a safety railing and toe-board on all sides, except on the hammer or lead
side of the platform. Where such platform cannot be provided, a safety belt shall be provided.
Regulation 132. Piles.
All concrete piles shall have attained the required strength before being hoisted or being subject
to piling stresses
(1) The testing of piles shall be conducted under the direct supervision of a designated person.
(2) Reasonably practicable measures shall be taken to warn persons not to approach within 50
metres of a pile under test.
(3) Under no circumstances shall anyone be permitted to approach a test pile while the process
of increasing or decreasing test loading is being carried out.
(4) While the process of increasing or decreasing test loading is not in progress, anyone
approaching a test pile for any purpose shall only be permitted to do so under the specific
instruction of the designated person who shall take reasonably practicable measures to ascertain
that the kentledge is in a stable condition and is safe for approach.
Before placing or advancing a pile driver, the ground shall be inspected by a designated person
and, where necessary for firm and level footing, timber shall be placed. After placing or advancing
a pile driver, inspection and correction of the footing shall be made, when necessary, to maintain
stability.
Explosives shall not be handled or used except in accordance with the manufacturer's
instructions, if any, and under the immediate control of a designated person who has the training,
knowledge or experience in the field of transporting, storing, handling, and use of explosives.
Such person shall be required to furnish satisfactory evidence of competency in handling
explosives and performing in a safe manner the type of blasting to be carried out and he shall
have adequate knowledge of the dangers connected with their use; and steps shall be taken to
see that, when a charge is fired, all persons are in positions in which, so far as can reasonably be
anticipated, they are not exposed to risk of injury from the explosion or from flying materials.
Smoking, open lights and flame or spark-producing devices are prohibited in or around any
explosive magazine or storage enclosures and there shall be posted and maintained proper
warning signs to that effect in the national language.
Regulation 137. Opening packages.
Packages of explosives shall not be opened at any point less than 15.3 metres distance from any
magazine, and metallic instruments shall not be used for opening packages of explosives.
(1) Drilling in any hole that has at any time contained explosives is prohibited.
(2) All holes for inserting cartridges of explosive shall be of sufficient size for such cartridges to be
inserted to the bottom of the holes without forcing or ramming.
(1) Dynamite shall not be removed from its original wrapper before being loaded into holes.
The loading of holes shall be under the direct supervision of the blaster. Holes shall not be loaded
in dangerous proximity to drilling or any other operations.
In loading and tamping explosives only a hardwood rod free from any metal part shall be used.
Before firing the blaster shall sound a warning distinctly audible to all persons within the danger
zone and all such persons shall retreat to a safe distance or to a safe shelter. No blast shall be
fired while any person is in the danger zone as determined by the blaster.
No person shall return from such safe distance or safe shelter until permitted to do so by the
blaster as announced by audible or visible signal.
Immediately following the blast, the area shall be examined by the blaster for evidence of misfired
charges. Immediately on learning of misfire, every person in the danger zone shall retreat to a
safe distance or a safe shelter. The misfire shall be reported at once by the blaster to the person
in charge and control of the blasting. The later shall designate the necessary personnel to
dispose of the misfire and shall determine the safe and proper method of its disposal. No person
except those designated to effect such disposal shall enter the danger zone until the misfire has
been disposed of.
Regulation 145. Precaution before blasting.
Before blasting, the owner should take every precaution for the protection of life and property and
warning notices shall be given to all residence and others in the immediate vicinity of the blasting
operation.
All use of explosives and any handling of explosives shall be stopped immediately upon the
approach of a thunderstorm and all personnel in the area shall immediately seek a safe place for
shelter as directed by the person in charge of the blasting.
(1) All hand and power tools and similar equipment, whether furnished by the employer or the
employee, shall be maintained in a safe condition.
(2) When power-operated tools are designed to accommodate guards, they shall be equipped
with such guards when in use.
(3) Belts, gears, shafts, pulleys, sprockets, spindles, drum, fly wheels, chains, or other
reciprocating rotating or moving parts of the equipment shall be guarded if such parts are
exposed to contact by employees or otherwise create a hazard in accordance with the
requirements of the Factories and Machinery (Fencing of Machinery and Safety) Regulations
1970.
(4) Employees using hand and power tools and exposed to the hazard of falling, flying, abrasive,
and splashing objects, or exposed to harmful dusts, fumes, mists, vapours or gases shall be
provided with the necessary personal protective equipment to protect them from hazards.
(5) (a) All hand-held powered platen sanders, grinders with wheels 51 millimetres in diameter or
less, routers, planers, laminate trimers, nibblers, shears, scroll saws, and jigsaws with blade
shanks 6 millimetres wide or less may be equipped with only a positive "on-off" control.
(b) All hand-held powered drills, tappers, fastener, drivers, horizontal, vertical, and angle grinder
with wheels greater than 51 millimetres in diameter, disc sanders, belt sanders, reciprocating
saws and other similar operating powered tools, shall be equipped with a momentary contact "on-
off" control and may have a "lock-on" control provided that turnoff can be accomplished by a
single motion of the same finger or fingers that turn it on.
(c) All other hand-held powered tools, such as circular saws, chain saws, and percussion tools
without positive accessory holding means, shall be equipped with a content pressure switch that
will shut off the power when the pressure is released.
(2) Wrenches, including adjustable pipe ends and socket wrenches shall not be used when jaws
are sprung to the point that slippage occurs.
(3) Impact tools, such as drift pins, wedges, and chisels, shall be kept free of mushroomed head.
(4) The wooden handles of tools shall be kept free of splinters or cracks and shall be kept tight in
the cool.
(1) Electric power-operated tools shall be insulated in accordance with the requirement of
Electrical Inspectorate Regulations 1984 [P.U.(A) 313/1984].
(2) The use of electric cords for hoisting or lowering tools shall not be permitted.
(1) Pneumatic-power tools shall be secured to the hose or whip by some positive means to
prevent the tool from becoming accidentally disconnected.
(2) Safety clips or retainers shall be securely installed and maintained on pneumatic impact
(percussion) tools to prevent attachments from being accidentally expelled.
(3) All pneumatically-driven nailers, staplers, and other similar equipment provided with automatic
fastener feed, which operate at more than 7 bars pressure at the tool shall have a safety device
on the muzzle to prevent the tool from ejecting fasteners, unless the muzzle is in contact with the
work surface.
(4) Compressed air shall not be used for cleaning clothing or parts of the body.
(5) The manufacturer's safe operating pressure specification for hoses, pipes, valves, filters and
other fittings shall not be exceeded.
(6) The use of hoses for hoisting or lowering tools shall not be permitted.
(7) All hoses whose inside diameter exceed 13 millimetres shall have a safety device at the
source of supply or branch line to reduce pressure in case of hose failure.
(8) Airless spray guns of the type which atomize paints and fluids at a pressure greater than 70
bars shall be equipped with automatic or visible manual safety devices which will prevent pulling
of the trigger to prevent release of the paint or fluid until the safety device is manually released or
alternatively, a diffuser which will prevent high pressure or high velocity release, while the nozzle
tip is removed, plus a nozzle tip guard which will prevent the tip from coming into contact with the
operator, or their equivalent protection, shall be provided.
(1) All fuel-powered tools shall be stopped while being refueled, serviced, or maintained, and fuel
shall be transported, handled, and stored safely.
(2) When fuel-powered tools are used in enclosed spaces, the applicable provisions in respect of
concentrations of toxic gases and the use of personal protective equipment, must be followed.
(1) The fluid used in hydraulic-powered tools shall be fire-resistant fluids, and shall retain its
operating characteristics at the most extreme temperatures to which it may be exposed.
(2) The manufacturer's safe operating pressure specifications for hoses, pipes, valves, filters and
other fittings shall not be exceeded.
(1) Only employees who have been trained in the operation of the particular tool in use shall be
allowed to operate a power-actuated tool.
(2) The tool shall be tested each day before loading to see that safety devices are in proper
working condition. The method of testing shall be in accordance with the manufacturer's
recommended procedure.
(3) Any tool found not in proper working order, or that develops a defect during use, shall be
immediately removed from use and shall not be used until it is properly repaired.
(4) Tools shall only be loaded within a reasonable period prior to the intended firing time. Neither
loaded nor empty tools shall be pointed at any employees. Hands shall be kept clear of the open
barrel end.
(6) Fasteners shall not be driven into very hard or brittle materials including, but not limited to,
cast iron, glazed tile, surface-hardened steel, glass block, live rock, face brick, or hollow tile.
(7) Driving into materials easily penetrated shall be avoided unless such materials are backed by
a substance that will prevent the pins or fastener from passing completely through to the other
side.
(8) No fastener shall be driven into a spalled area caused by an unsatisfactory fastening.
Any person who contravenes any provisions of these Regulations shall be guilty of an offence
and shall, on conviction, be liable to a fine not exceeding two thousand ringgit.
Made th 16th September 1986.
[KB. Sulit 32 /1 / 2 / 5/ 1 / 1 SJ. (3); PN. (PU2) 235.]
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
Preamble
PART I - PRELIMINARY
PART IV - HOUSEKEEPING
PART XI - MISCELLANEOUS
Preamble
IN exercise of the powers conferred by section 56 (1) of the Factories and Machinery Act 1967
[Act 139], the Minister makes the following regulations:
PART I - PRELIMINARY
These Regulations may be cited as the Factories and Machinery (Asbestos Process)
Regulations 1986 and shall come into force on the 1st September 1986.
Regulation 2. Interpretation.
"asbestos dusts" means asbestos fibres or any particle containing loose asbestos fibres,
dispersed during an asbestos process or any other process which generates asbestos fibres, or
any particle containing loose asbestos fibres;
"asbestos fibres" means asbestos fibres of more than 5 micrometers in length and less than 3
micrometers in width and having a length to width ratio of not less than 3 to 1 when viewed in a
phase contrast optical microscope at 400 to 500 magnification;
(a) asbestos, or any loose asbestos fibres, or any material containing any loose asbestos
fibres that had been collected in a factory;
(b) asbestos dust or waste containing loose asbestos fibres that had been collected in a
factory;
"asbestos process", in relation to a factory, means a manufacturing process involving the use,
application, removing, mixing or other handling of asbestos material, but does not include -
(a) a process in connection with which asbestos dust cannot dispersed in such quantities
or manner that the concentration of such dust in the breathing air of any employee may at
any time exceed the permissible exposure limit; or
(b) the cleaning of the premises, plant, equipment, furniture or fittings of factory;
"asbestos processing area" means a workroom or part of a factory in which an asbestos process
is carried out;
"breathing air", in relation to an employee, means air that is or may be breathed by that
employee;
"competent person" means an employee or any other person appointed by an occupier and
approved by the Chief Inspector to carry out any inspection, examination or test on exhaust
equipment installed in a factory;
"dust collector" means any bag, bin or other receptacle for collecting dust, and that is part of or
installed in connection with an exhaust equipment;
"exhaust equipment" means equipment for removing dust by means of an exhaust draught
produced by mechanical means;
"permissible exposure limit" means the maximum concentration of asbestos dust per milliliter of
air to which an employee may be exposed;
"prescribed area" means an asbestos processing area in which it would not be practicable for an
asbestos process to be carried on if exhaust equipment were provided;
"prescribed work" means the cleaning (including the emptying of dust collectors), inspection,
examination, or testing of any processing area or any plant, equipment, furniture or fittings in such
an area or used in any asbestos process, or the removal of asbestos dust;
"registered medical practitioner" means a medical practitioner registered under the Medical Act
1971[Act 50].
Regulation 3. Application.
These Regulations shall apply to all factories in which any asbestos process is used, but shall not
apply to any building operations or works of engineering construction.
No employee shall be exposed to asbestos dust at concentration greater that one fibre per
milliliter of air average over eight-hour period.
PART III - EXHAUST EQUIPMENT AND EMPLOYEE PROTECTION
(1) An asbestos process shall not be carried on in a factory unless, in connection with such
process, an exhaust equipment is provided and such equipment conforms to, and is operated,
inspected, examined and tested in accordance with these Regulations.
(a) shall be such and so operated as to comply with the requirement under regulation 5;
and
(b) in connection with any machinery or plant, shall be operated at all times while such
machinery or plant is in operation, and for such time thereafter as is necessary to comply
with the requirement under regulation 5.
(a) inspected by a competent person at least once in every seven days, or at such more
frequent intervals as an Inspector may, by notice in writing to the occupier, require; and
(b) thoroughly examined and tested by a competent person at intervals not longer than
three months.
(2) The competent person making an inspection in pursuance of sub-regulation (1), shall forthwith
make a report to the occupier of the fact of an matters disclosed by the inspection, examination or
test; and every such report shall be kept in the factory for a period at least two years.
does not enter the breathing air of any employee not engaged in such area or such work.
(1) Where an employee is employed in a prescribed area, or in an area in which asbestos dust in
a concentration exceeding the permissible exposure limit, arising from an asbestos process,
cleaning, or any other process or work is or is liable to be present in his breathing air, or in any
prescribed work, there shall be provided for his use-
(a) suitable protective clothing appropriate to the type of work in which he is employed
and to the extent to which he is or is liable to be exposed to the inhalation of asbestos
dust; and
(2) No protective clothing or respiratory protective equipment which has been used by a person
shall be provided for the use of another person unless it has been thoroughly cleaned since last
being used.
(3) No person shall be employed in any area or work referred to in sub-regulation (1) unless he
has been fully instructed in the proper use of the protective clothing and the respiratory protective
equipment provided for his use in pursuance of this regulation and the reasons for their use.
(4) All protective clothing and respiratory protective equipment provided in pursuance of these
regulation shall-
(b) be stored in a locker provided for such storage, and shall not be removed from such
locker except for use, cleaning or other necessary purpose.
(5) The cleaning in pursuance of this regulation shall be carried out in the factory where the
protective clothing and respiratory protective equipment have been in use.
Every employee who is employed in a prescribed area, or in an area in which asbestos dust in a
concentration exceeding the permissible exposure limit, arising from an asbestos process,
cleaning, or any other process or work, is or is liable to be present in his breathing air, or in any
prescribed work, shall-
(a) wear, and make full and proper use of the protective clothing and respiratory
protective equipment provided for his use in pursuance of these Regulations; and
(b) on becoming aware of any defect in any exhaust equipment, protective clothing,
respiratory protective equipment or any other equipment provided in the factory,
immediately report the existence of such defect to the occupier.
PART IV - HOUSEKEEPING
(1) All-
(a) machinery, apparatus, work benches and other plant and equipment used in a factory
for the purposes of an asbestos process;
(b) external surfaces of exhaust equipment and vacuum cleaning equipment provided in
pursuance of these Regulations; and
(c) floors, inner walls, ceilings (or where there is no ceiling, the inside part of the roof) of,
and fittings and furniture, in asbestos processing areas.
shall, in accordance with this regulation, be kept, so far as is practicable, in a clean state and free
from accumulation of asbestos dust and waste that contains or may contain loose asbestos
fibres.
(2) The cleaning in pursuance of sub-regulation (1) shall be done, in the case of-
(a) all those parts of a floor where asbestos dust and waste that contains or may contain
loose asbestos fibres could reasonably be expected to accumulate, at least once in each
day on which an asbestos process is carried on;
(b) the walls, ceiling and the inside parts of a roof, within twelve months, or other
approved period, from the day on which these Regulations come into force, and
thereafter at intervals of not more than twelve months; and
(c) workbenches, forthwith after the cessation of each shift or period of work in an
asbestos process, or at such more frequent intervals as an Inspector may, by notice in
writing the occupier, require.
(3) The cleaning in pursuance of sub-regulation (1) shall be done by means of a method which
will prevent re-entry of asbestos dust in a concentration exceeding the permissible exposure limit
to the breathing air of any employee.
(1) No asbestos material shall be despatched from or, so far as is practicable, received into a
factory or warehouse, or be kept in a factory or warehouse, unless it is in a receptacle from which
asbestos dust cannot escape or it is being transported within the factory in a totally enclosed
system of conveyance.
(2) No asbestos material shall be disposed of as waste within a factory except in approved
manner.
(3) All receptacles containing asbestos material in a factory shall be labelled as follows:
(1) The occupier shall provide or make available at his cost, medical examinations to any
employee who in the course of his normal employment in the factory is present, whether
continuously or not, in an asbestos processing area.
(2) The occupier shall arrange for each such employee to undergo a prescribed medical
examination -
(a) within ninety days from the day on which these Regulations come into force, or within
thirty days from the day the employee commences work, unless he has undergone a
prescribed medical examination within the last two years; and
(b) the taking of a statement of the medical, occupational and smoking history of the
person examined; and
(c) a clinical examination and pulmonary function tests, including the testing of forced
vital capacity and forced expiratory volume at one second.
Regulation 15. Medical examination report.
The registered medical practitioner, upon completion of the prescribed medical examination on an
employee, shall furnish the occupier or the employee, if requested upon by the employee, with a
report on the examination and all x-rays taken in the course of the examination.
If the registered medical practitioner, after carrying out the prescribed or any other medical
examination of an employee, is of the opinion that, for reason associated with the inhalation of
asbestos dust by the employee, a further medical examination or any special diagnostic tests are
desirable, he shall notify the occupier, and the occupier shall make arrangements for further
examination or test as prescribed by the registered medical practitioner.
If the registered medical practitioner, after carrying out the prescribed and further medical
examination, and any other special diagnostic test on an employee, is of the opinion that an early
stage of asbestos induced disease or diseases have occurred, he shall notify the occupier and
the occupier shall remove the employee from work in an asbestos processing area.
Where in pursuance of this Part, arrangements are made for an employee to undergo a
prescribed medical examination or any other medical examination or special diagnostic tests, the
employee shall attend and undergo such examination or tests in accordance with those
arrangements.
(1) The occupier shall carry out personal monitoring, as specified by the Chief Inspector from time
to time, in such manner necessary, to ascertain whether the provisions of these Regulations
relating to the presence or concentration of asbestos dust in, or the entry of asbestos dust into
breathing air of the employees are being complied with.
(2) The monitoring specified in sub-regulation (1) shall be carried out at intervals not longer than
three months.
The occupier shall provide for every employee for whom protective clothing and respiratory
protective equipment are provided in pursuance of these Regulations-
(a) a conveniently accessible change room, and in that room, for every such employee-
(ii) a separate locker for the storage of protective clothing and respiratory
protective equipment; and
(b) a shower room which shall be attached to the change room.
Regulation 21. Employees to make full use of facilities.
Every employee for whom a change room, locker or lockers and a shower room have been
provided in pursuance of regulation 20, shall make full and proper use of such rooms and locker
or lockers, for changing and storage of street clothing, protective clothing and respiratory
protective equipment and showering.
(1) The occupier shall institute a training programme for, and ensure the participation of all
employees who are exposed to asbestos dust.
(2) The occupier shall ensure that during the training programme, each employee is informed of
the following:
(b) the specific nature of the operations which can result in exposure to asbestos dust;
(c) the purpose, proper selection, fitting, use and limitations of respirators;
(d) the purpose and a description of the medical surveillance programme, including
information concerning the adverse health effects associated with exposure to asbestos
dust; and
(e) the engineering controls and work procedures associated with the employees' job
assignments
The occupier shall keep in the factory in good condition, the reports and x-ray photographs
furnished to him by the registered medical practitioner in pursuance of regulation 15, for the
period of employment of the employee and at least twenty years thereafter.
The occupier shall maintain in good order records of personal monitoring of employees for the
period of employment of the employee.
Regulation 25. Availability of records.
The occupier shall make available upon request all records required to be maintained under
these Regulations to the Chief Inspector for examination and copying.
(1) Whenever the occupier ceases to do business, the successor occupier shall receive and
retain all records required to be maintained under these Regulations.
(2) Whenever the occupier ceases to do business, and there is no successor occupier to receive
and retain the records required to be maintained under these Regulations, these records shall be
transmitted to the Chief Inspector.
(3) At the expiration of the retention period for the records required to be maintained in pursuance
of regulations 23 and 24, the occupier shall notify the Chief Inspector at least three months prior
to the disposal of such records, and shall transmit those records to the Chief Inspector if
requested within that period.
PART XI - MISCELLANEOUS
(1) The occupier shall ensure that no smoking is done or allowed in an asbestos processing area.
(2) For the purpose of sub-regulation (1), the occupier shall post the following warning signs:
Any person who contravenes any provision of these Regulations shall be guilty of an offence and
shall, on conviction, be liable to a fine not exceeding two thousand ringgit.
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
Preamble
PART I - PRELIMINARY
Regulation 8. General.
Regulation 9. Basis for initial determination.
Regulation 10. Positive initial determination.
Regulation 11. Negative initial determination
Regulation 12. Frequency.
Regulation 13. Additional monitoring.
Regulation 14. Employee notification.
Regulation 15. Accuracy of measurement.
SCHEDULE
FACTORIES AND MACHINERY (LEAD) REGULATIONS 1984
Preamble
IN exercise of the powers conferred by section 56 (1) of the Factories and Machinery Act 1967
[Act 139], the Minister makes the following regulations :
PART I - PRELIMINARY
These Regulations may be cited as the Factories and Machinery (Lead) Regulations 1984 and
shall come into force on the 1st March 1984.
Regulation 2. Interpretation.
"action level" means employee exposure, without regard to the use of respirators, to an airborne
concentration of lead of seventy-five micrograms per cubic meter of air (75 μgm/m3) averaged
over an eight-hour period;
"buffing" means grinding, sanding or smoothing with the aid of mechanical power, of lead, or of
any substance containing lead, by means of abrasive material or a wheel;
"lead" means metallic lead, all inorganic lead compounds, and organic lead soaps, but excludes
all other organic lead compounds;
"lead burning" means the melting of lead by any oxygen gas flame or otherwise for the purpose of
inducing the metal to flow;
"lead process" means any manufacturing process involving the use or handling of lead, and
without affecting the generality of the foregoing definition includes :
Regulation 3. Application.
(1) These Regulations shall apply to all factories in which any lead process is used, but do not
apply to any building operations or works of engineering construction.
(2) The provisions of these Regulations shall be in addition to and not in substitution for or in
diminution of other requirements imposed by or under the Factories and Machinery Act 1967.
Regulation 4. Obligation.
(1) It is the duty of every employer who is engaged in any lead process to comply with these
Regulations in relation to any person employed by him in any plant or material under his control,
in any factory or part of a factory.
The employer shall ensure that no employee is exposed to lead at concentrations greater than
one hundred and fifty micrograms per cubic meter of air (150 μgm/m3) averaged over an eight-
hour period (hereinafter referred to as "the PEL").
If an employee is exposed to lead for more than eight hours in any work day, the Permissible
Exposure Limit or PEL, as a Time-Weighted-Average (TWA) for that day, shall be reduced
according to the following formula :
When respirators are used to supplement engineering and work practice controls to comply with
the PEL and all provisions of these Regulations have been met, employee exposure, for the
purpose of determining whether the employer has complied with the PEL, may be considered to
be at the level provided by the protection factor of the respirator for those periods the respirator is
worn. These periods may be averaged with exposure levels during periods when respirators are
not worn to determine the employee's daily TWA exposure.
Regulation 8. General.
(1) For the purposes of this Part, employee exposure is the exposure which would occur if the
employee is not using a respirator.
(2) Every employer who has a workplace or work operation covered by these Regulations shall
conduct employee exposure monitoring to determine if any employee may be exposed to lead at
or above the action level.
(3) For the purpose of paragraph (2), the employer shall collect full shift (for at least seven
continuous hours) personal samples including at least one sample for each shift for each job
classification in each work area.
(4) Full shift personal samples shall be representative of the monitored employee's regular, daily
exposure to lead.
(1) The employer shall base initial determinations of employee exposure on the employee
exposure monitoring results and any of the following relevant considerations :
(b) measurements of airborne lead made in the preceding year if the sampling and
analytical methods used meet the accuracy and confidence levels of regulation 15;
(2) Monitoring for the initial determination may be limited to a representative sample of the
exposed employee who the employer reasonably believes is exposed to the greatest airborne
concentration of lead in the workplace.
Where an initial determination of employee exposure conducted under regulation 9 shows that no
employee is exposed to airborne concentrations of lead at or above the action level, the employer
shall make a written record of such determination. The record shall include at least the
information specified in regulation 9 and shall also include the date of determination, location
within the worksite, and the name, identity card number and social security registration number, if
any, of each employee monitored
(1) If the employee exposure monitoring conducted under regulation 10 reveals employee
exposure to be below the action level the monitoring need not be repeated except as otherwise
provided in regulation 13.
(2) If the initial determination of employee exposure under regulation 9 or subsequent employee
exposure monitoring under regulation 10 reveals employee exposure to be at or above the action
level but below the PEL the employer shall repeat monitoring in accordance with this Part at least
every six months. The employer shall continue monitoring at the required frequency until at least
two consecutive measurements, taken at least seven days apart, are below the action level at
which time the employer may discontinue monitoring for that employee except as otherwise
provided in regulation 13.
(3) If the employee exposure monitoring conducted under regulation 10 reveals that employee
exposure is above the PEL the employer shall repeat monitoring quarterly. The employer shall
continue monitoring at the required frequency until at least two consecutive measurements, taken
at least seven days apart are below the PEL but at or above the action level at which time the
employer may repeat monitoring for that employee at the frequency specified in paragraph (2).
Whenever there has been a production, process, control or personnel change which may result in
new or additional exposure to lead, or whenever the employer has any other reason to suspect a
change which may result in new or additional exposures to lead, additional monitoring in
accordance with this part shall be conducted.
(1) Within five working days after the receipt of employee exposure monitoring results, the
employer shall notify each employee in writing of the results which represent the employee's
exposure.
(2) Whenever the results indicate that the representative employee exposure, without regard to
the use of respirator, exceeds the PEL, the employer shall include in the written notice a
statement that the PEL was exceeded and a description of the corrective action taken or to be
taken to reduce exposure to or below the PEL.
Regulation 15. Accuracy of measurement.
The employer shall use a method of monitoring and analysis which has an accuracy, to a
confidence level of 95%, within a margin of plus or minus 20% for airborne concentrations of lead
equal to or greater than seventy-five micrograms per cubic meter (75 μgm/m3).
The employer shall implement engineering and work practice controls (including administrative
controls) to reduce and maintain employee exposure to lead below the PEL.
Where engineering and work practice controls do not reduce employee exposure to or below the
PEL, the employer shall supplement these controls with respirators in accordance with Part V of
these Regulations.
(1) When ventilation is used to control exposure, measurements which demonstrate the
effectiveness of the system in controlling exposure, such as capture velocity, duct velocity, or
static pressure shall be made at least every three months. Measurements of the system
effectiveness in controlling exposure shall be made within five days of any change in production,
process, or control which might result in a change in employee exposure to lead.
(2) If air from exhaust ventilation is recirculated into the workplace, the employer shall ensure that
the recirculation system has a high efficiency filter with reliable back-up filters, and controls to
monitor the concentration of lead in the return air and to bypass the recirculation system
automatically if it fails, are installed, operating and maintained.
If administrative controls are used as a means of reducing employee's TWA exposure to lead, the
employer shall establish and implement a job rotation schedule which includes :
(a) name, identity card number and social security registration number, if any, of each
affected employee;
(b) duration and exposure levels at each job or work station where each affected
employee is located; and
(c) any other information which may be useful in assessing the reliability of administrative
controls to reduce exposure to lead.
[Am. P.U. (A) 277/1987]
PART V - RESPIRATORY PROTECTION
Where the use of respirators is required under this Part, the employer shall provide, at no cost to
the employee, and ensure the use of respirators which comply with the requirements of this Part.
Respirators shall be used in the following circumstances :
(a) during the time period necessary to install or implement engineering or work practice
controls; and
(b) in work situations in which engineering and work practice controls are not sufficient to
reduce exposures to or below the PEL.
(1) Where respirators are required under this Part the employer shall provide the appropriate
respirators specified in the table in the Schedule.
(2) Notwithstanding paragraph (1), the employer shall provide a powered, air purifying respirator
in lieu of the respirator specified in the table in the Schedule whenever it is required by the Chief
Inspector.
(3) The employer shall select respirators from among those approved for protection against lead
dust, fume and mist by the Chief Inspector.
(1) The employer shall ensure that the respirator issued to the employee exhibits minimum
facepiece leakage and that the respirator is fitted properly.
(2) If an employee exhibits difficulty in breathing during use, the employer shall make available to
the employee an examination in accordance with regulation 38 (c) to determine whether the
employee can wear a respirator while performing the required duty.
(2) The employer shall permit each employee who uses a filter respirator to change the filter
elements whenever an increase in breathing resistance is detected and shall maintain an
adequate supply of filter elements for this purpose.
PART VI - PROTECTIVE WORK CLOTHING AND EQUIPMENT
If an employee is exposed to lead above the PEL without regard to the use of respirators or
where the possibility of skin or eye irritation exists, the employer shall provide at no cost to the
employee and ensure that the employee uses appropriate protective work clothing and equipment
such as, but not limited to :
(c) face shield, vented goggles, or other appropriate protective equipments approved by
the Chief Inspector.
(1) The employer shall provide the protection clothing required in regulation 24 in a clean an dry
condition at least weekly, and daily to employee whose exposure levels without regard to the use
of a respirator are over three hundred micrograms per cubic meter (300 μgm/m3) of lead as an
eight-hour TWA.
(2) The employer shall provide for the cleaning, laundering, or disposal of protective clothing and
equipment required by regulation 24.
(3) The employer shall repair or replace required protective clothing and equipment as needed to
maintain their effectiveness.
(4) The employer shall ensure that all protective clothing is removed at the completion of a work
shift only in change rooms provided for that purpose as prescribed in regulation 30.
(5) The employer shall ensure that contaminated protective clothing which is to be cleaned,
laundered, or disposed of, is placed in a closed container in the change room which prevents
dispersion of lead outside the container.
(6) The employer shall inform in writing any person who cleans or launders protective clothing or
equipment of the potentially harmful effects of exposure to lead.
(7) The employer shall ensure that the containers of contaminated protective clothing and
equipment required by regulation 25 (5) are labelled as follows :
CAUTION :
(8) The employer shall prohibit the removal of lead from protective clothing or equipment by
blowing, shaking, or any other means which disperses lead into the air.
PART VII - HOUSEKEEPING
All surfaces in factories which are subject to these Regulations shall be maintained as free as
practicable from accumulations of lead.
(1) Floors and other surfaces where lead accumulates shall not be cleaned by the use of
compressed air.
(2) Shovering, dry or wet sweeping and brushing may be used only where vacuuming has been
tried and found not to be effective.
Where vacuuming methods are selected, the vacuums shall be used and emptied in a manner
which minimises the re-entry of lead into workplaces.
The employer shall ensure that in areas where skin or clothing may come in contact with fume,
dust, mist or liquids containing lead, food or beverage is not present or consumed, tobacco
products are not present or used, and cosmetics are not applied, except in change rooms,
showers and lunch rooms required under regulations 30, 31 and 32 respectively.
(1) The employer shall provide clean change rooms for employees who work in areas where their
skin or clothing comes in contact with fume, dust, mist, or liquids containing lead or where their
airborne exposure to lead is above the PEL, without regard to the use of respirators.
(2) The employer shall ensure that change rooms are equipped with separate storage facilities for
protective work clothing and equipment and for street clothes which prevent cross-contamination.
(1) The employer shall ensure that employee who work in areas where their skin or clothing
comes into contact with fume, dust, mist, or liquids containing lead or where their airborne
exposure to lead is above the PEL, without regard to the use of respirators, shower at the end of
the work shift.
(2) The employer shall provide shower facilities to his employees.
(3) The employer shall ensure that employees who are required to shower pursuant to paragraph
(1) do not leave the workplace wearing any clothing or equipment worn during the work shift.
(1) The employer shall provide lunch room facilities for employees who work in areas where their
skin or clothing comes into contact with fume, dust, mist, or liquids containing lead or where their
airborne exposure to lead is above the PEL, without regard to the use of respirators.
(2) The employer shall ensure that the lunch room facilities are isolated from lead process and
are readily accessible to employees.
(3) The employer shall ensure that employees who work in areas where their skin or clothing
comes into contact with fume, dust, mist, or liquids containing lead or where their airborne
exposure to lead is above the PEL without regard to a respirator wash their hands and face prior
to eating, drinking, smoking or applying cosmetics.
(4) The employer shall ensure that employees do not enter lunch room facilities with protective
work clothing or equipment unless surface lead dust has been removed by vacuuming, down
draft booth, or other cleaning
(1) The employer shall institute a medical surveillance programme for all employees who are or
may be exposed above the action level for more than thirty days per year.
(2) The employer shall ensure that all medical examinations and procedures are performed by or
under the supervision of a registered medical practitioner.
(3) The employer shall provide the required medical surveillance without cost to employees and
at a reasonable time and place.
The employer shall make available biological monitoring in the form of blood sampling and
analysis for lead level to each employee covered under regulation 33 (1) on the following
schedule :
(a) at least every six months to each employee covered under regulation 33 (1);
(b) at least every three months for each employee whose last blood sampling analysis
indicated a blood lead level at or above 40 μgm/100 gm of whole blood but less than 60
μgm/100 gm of whole blood. This frequency shall continue until two consecutive blood
samples and analysis indicate a blood lead level below 40 μgm/100 gm of whole blood;
(c) at least monthly for each employee whose last blood sampling analysis indicated a
blood lead level at or above 60 μgm/100 gm of whole blood but less than 80 μgm/100 gm
of whole blood. This frequency shall continue until two consecutive blood samples and
analysis indicate a blood lead level below 60 μgm/100 gm of whole blood but at or above
40 μgm/100 gm of whole blood at which the frequency shall be as specified in paragraph
(b);
(d) at least monthly during the removal period of each employee removed from exposure
to lead due to an elevated blood lead level as provided in regulation 41;
Whenever the results of a blood lead level test indicate that an employee's blood lead level
exceeds the numerical criterion for medical removal under regulation 41, the employer shall
provide a second follow-up blood sampling test within two weeks after the employer receives the
results of the first blood sampling test.
Blood lead level sampling and analysis provided pursuant to this Part shall have an accuracy to a
confidence level of 95 per cent, within a margin of plus or minus 15% or 6 μgm/100 gm, which
ever is greater, and shall be conducted by an approved laboratory.
Within five working days after the receipt of biological monitoring results, the employer shall notify
in writing each employee whose blood lead level exceeds 40 μgm/100 gm of that employee's
blood lead level and that these Regulations require temporary medical removal when an
employee's blood lead level exceeds the numerical criterion for medical removal under regulation
41.
The employer shall make available medical examinations and consultations to each employee
covered under regulation 33 (1) on the following schedule :
(a) at least annually for each employee for whom a blood sampling test conducted at any
time during the preceding twelve months indicate a blood lead level at or above 40
μgm/100 gm;
(b) prior to assignment for each employee being assigned for the first time to an area in
which airborne concentrations of lead are at or above the action level;
(c) as soon as possible, upon notification by an employee either that the employee has
developed signs or symptoms commonly associated with lead intoxication, that the
employee desires medical advice concerning the effects of current or past exposure to
lead on the employee's ability to procreate a healthy child, or that the employee has
demonstrated difficulty in breathing during a respirator fitting test or while using a
respirator.
(d) as medically appropriate for each employee removed from exposure to lead due to a
risk of sustaining material impairment to health.
Medical examinations made available pursuant to paragraphs (a) to (c) of regulation 38 shall
include the following elements :
(a) a detailed work history and medical history, with particular attention to past lead
exposure (occupational and non-occupational), personal habits (smoking, hygiene) and
past gastrointestinal, hematologic, renal, cardiovascular, reproductive and neurological
problems;
(b) a thorough physical examination with particular attention to teeth, gums, hematologic,
gastrointestinal, renal, cardiovascular and neurological systems.Pulmonary status should
be evaluated if respiratory protection will be used;
(ii) haemoglobin and hematocrit determinations, red cell indices, and examination
of peripheral smear morphology;
(f) any laboratory or other test which the examining registered medical practitioner deems
necessary by sound medical practice.
The content of medical examinations made available pursuant to paragraph (d) of regulation 38
shall be determined by a registered medical practitioner and, if requested by an employee, shall
include pregnancy testing.
(1) The employer shall ensure that any person whom he retains, employs, supervises, or controls
does not engage in prophylactic chelation of any employee at any time.
(2) If therapeutic or diagnostic chelation is to be performed by any person in paragraph (1) the
employer shall ensure that it be done under the supervision of a registered medical practitioner in
a clinical setting with thorough and appropriate medical monitoring and that the employee is
notified in writing prior to its occurrence.
PART X - MEDICAL REMOVAL PROTECTION
The employer shall remove an employee from work having an exposure to lead at or above the
action level on each occasion that -
(a) a periodic and a follow-up blood sampling test conducted pursuant to these
Regulations indicate that the employee's blood lead level is at or above 80 μgm/100 gm
of whole blood; or
(b) the average of the last three blood sampling tests conducted (or the average of all
blood sampling tests conducted over the previous six months, whichever is longer)
indicates that the employee's blood lead level is at or above 73 μgm/100 gm of whole
blood, provided, however, that an employee need not be removed if the last blood
sampling test indicates a blood lead level at or below 60 μgm/100 gm of whole blood; or
(c) a periodic and follow-up blood sampling test of a female employee of a child-bearing
capacity indicate that the employee's blood lead level is at or above 40 μgm/100 gm of
whole blood.
The employer shall remove an employee from work having an exposure to lead at or above the
action level on each occasion that the results of a medical finding, determination, or opinion show
that the employee has a detected medical condition which places the employee at increased risk
of material impairment to health from exposure to lead.
The employer shall after being notified of the fact remove a pregnant employee and a breast-
feeding employee from work which may expose the said employee to lead.
The employer shall return an employee to his or her former job status :
(a) for an employee removed in accordance with regulation 41 (a) and (b), when two
consecutive blood sampling tests indicate that the employee's blood lead level is at or
below 60 μgm/100 gm of whole blood;
(b) for an employee removed in accordance with regulation 41 (c), when two consecutive
blood sampling tests indicate that the employee's blood lead level is at or below 40
μgm/100 gm of whole blood;
(c) for an employee removed in accordance with regulation 42, when a subsequent final
medical determination results in a medical finding, determination, or opinion that the
employee no longer has a detected medical condition which places the employee at
increased risk of material impairment to health from exposure to lead.
Regulation 45. Removal of employee special protective measure or
limitations.
The employer shall remove any limitations placed on an employee or end any special protective
measures provided to an employee pursuant to a medical determination when a subsequent final
medical determination indicates that the limitations or special protective measures are no longer
necessary.
(1) The employer shall institute a training programme for and ensure the participation of all
employees who are subjected to exposure to lead at or above the action level or for whom the
possibility of skin or eye irritation exists.
(2) The employer shall ensure that during the training programme, each employee is informed of
the following :
(b) the specific nature of the operations which could result in exposure to lead above the
action level;
(c) the purpose, proper selection, fitting, use and limitations of respirators;
(d) the purpose and description of the medical surveillance programme, and the medical
removal protection programme including information concerning the adverse health
effects associated with excessive exposure to lead, with particular attention to the
adverse reproductive effects on both males and females;
(e) the engineering controls and work practices associated with the employee's job
assignment; and
(f) instructions to employees that chelating agents should not routinely be used to remove
lead from their bodies and should not be used at all except under the direction of a
registered medical practitioner.
(3) The training programme shall be repeated at least annually for each employee removed in
accordance with regulation 41.
(1) The employer shall make readily available to all affected employees a copy of these
Regulations.
(2) The employer shall provide, upon request, all materials relating to the employee information
and training programme to the Chief Inspector.
PART XII - SIGNS
(1) The employer shall post the following warning signs in each work area where lead is used :
WARNING
LEAD WORK AREA
POISON
NO SMOKING OR EATING
(2) The employer shall ensure that the signs required by these Regulations are illuminated and
cleaned as necessary so that the legend is readily visible.
(1) The employer shall establish and maintain an accurate record of all monitoring required in
Part III of these Regulations.
(3) The employer shall maintain these monitoring records for at least two years.
(1) The employer shall establish and maintain an accurate record for each employee subject to
medical surveillance under Part IX of these Regulations. The record shall include the following :
(a) the name, identity card number, social security number, if any, and description of the
duties of the employee;
[Am. P.U. (A) 277/1987]
(d) results of any airborne exposure monitoring done for the employee; and
(2) The examining registered medical practitioner shall establish and maintain an accurate record
for each employee subject to medical surveillance under Part IX of these Regulations. The record
shall include the following :
(a) a copy of the medical examination results including medical and work history required
under these Regulations;
(b) a description of the laboratory procedures and a copy of any standards or guidelines
used to interprete the test results or references to that information; and
(3) All records pursuant to regulation 50 (1) and (2) shall be maintained for as long as the
employee is being employed and shall be transmitted to the Chief Inspector within three months
after termination of the employee's employment.
(1) The employer shall establish and maintain an accurate record for each employee removed
from current exposure to lead pursuant to these Regulations.
(a) the name, identity card number, and social security number, if any, of each employee
monitored;
(c) a brief explanation of how each removal was or is being accomplished; and
(d) a statement with respect to each removal indicating whether or not the reason for the
removal was on elevated blood lead level.
(3) The employer shall maintain each medical removal record for at least the duration of an
employee's employment.
The employer shall make available upon request all records required to be maintained by these
Regulations to the Chief Inspector for examination and copying.
(1) Whenever the employer ceases to do business, the successor employer shall receive and
retain all records required to be maintained under these Regulations.
(2) Whenever the employer ceases to do business and there is no successor employer to receive
and retain the records required to be maintained under these Regulations, these records shall be
transmitted to the Chief Inspector.
(3) At the expiration of the retention period for the records required to be maintained under
regulations 49 and 51, the employer shall notify the Chief Inspector at least three months prior to
the disposal of such records and shall transmit those records to the Chief Inspector if requested
within that period.
Any person who contravenes any provision of these Regulations shall be guilty of an offence and
shall, on conviction, be liable to a fine not exceeding two thousand ringgit.
SCHEDULE
(Regulation 21 (1))
(1) (2)
Not in excess of 0.5 mg/m3 (500 μgm/m3) Half mask, air-purifying respirator equipped with
high efficiency particulate filters (2) (3)
Not in excess of 2.5 mg/m3 (2,500 μgm/m3) Full facepiece, air-purifying respirator with high
efficiency filters
Greater than 100 mg/m3 unknown concentration Full facepiece, self-contained breathing
or fire-fighting apparatus operated in positive-pressure mode
__________________________________________________________________________
(1) Respirators specified for high concentrations can be used at lower concentrations of lead.
(2) Full facepiece is required if the lead aerosals cause eye or skin irritation at the use
concentration.
(3) A high efficiency particulate filter means 99.97 percent efficient against 0.3 micron size
particles.
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
Regulation 1. Citation.
Regulation 2. Interpretation.
Regulation 3. Factory not to be used as family dwelling.
Regulation 4. Underground room not to be used for a factory.
Regulation 5. Machinery installed on any floor above the ground floor.
Regulation 6. Floors.
Regulation 7. Access to place of work.
Regulation 8. Opening generally to be fenced.
Regulation 9. Stairway.
Regulation 10. Fixed ladder.
Regulation 11. Catwalk, runway or gangway.
Regulation 12. Working at a height.
Regulation 13. Confined spaces.
Regulation 14. Dangerous liquids.
Regulation 15. Containers for volatile inflammable substances.
Regulation 16. Precaution against ignition.
Regulation 17. Precautions with regard to explosive or inflammable dust, fume or substance.
Regulation 18. Hot pipes.
Regulation 19. Objects on inclines.
Regulation 20. Stacking of material.
Regulation 21. Safety provisions in case of fire.
Regulation 22. Fire fighting appliances.
Regulation 23. Cleanliness.
Regulation 24. Space for each person.
Regulation 25. Ventilation.
Regulation 26. Air cleanliness.
Regulation 27. Partake of food or drink.
Regulation 28. Temperature.
Regulation 29. Lighting.
Regulation 30. Seating facilities.
Regulation 31. Work benches.
Regulation 32. Working, clothes, personal protective clothing and appliance.
Regulation 33. Dressing room.
Regulation 34. Drinking water.
Regulation 35. Water unsafe for drinking.
Regulation 36. Washing facilities.
Regulation 37. Sanitary convenience.
Regulation 38. First aid.
Regulation 39. Duty of occupier.
Regulation 40. Compliance with any other written law.
Regulation 41. Penalty.
Regulation 42. Compoundable offences.
FIRST SCHEDULE.
SECOND SCHEDULE.
THIRD SCHEDULE.
FOURTH SCHEDULE.
FACTORIES AND MACHINERY (SAFETY, HEALTH AND WELFARE) REGULATIONS, 1970
Preamble
IN exercise of the powers conferred on him by section 56 (1) of the Factories and Machinery Act,
1967[64/1967], the Minister of Labour hereby makes the following regulations:
These regulations may be cited as the Factories and Machinery (Safety, Health and Welfare)
Regulations, 1970, and shall come into force on the 1st day of February, 1970.
Regulation 2. Interpretation
In these regulations the terms used shall, unless the context otherwise requires, have the same
meanings as are respectively assigned to them by Part I of the Factories and Machinery Act,
1967 referred to in these regulations as "the Act"
No premises or building or part or portion of any premises or building used as a factory shall
concurrently be used as a family dwelling:
Provided that this regulation shall not apply if there is no direct access from that part or portion of
the premises or building used as a family dwelling to any part or portion of the premises or
building used as a factory.
(1) No underground room shall be used or cause to used as a factory where such underground
room is unsuitable for work other than work involved in the use of the room for the purpose of
storage.
"unsuitable" means unsuitable as regards construction height, light or ventilation or for reason of
health, or on the ground that adequate means of escape in the case of fire are not provided.
No machinery shall be installed or caused to be installed on any floor above the ground floor of
any building unless such floor has been designed and constructed to support the load so imposed
thereon or alternatively strengthened for the purpose.
Regulation 6. Floors.
(1) Every part of any floor where any person is likely to pass shall be:
(a) maintained in a level, good and non-slippery condition to afford safe walking and
where necessary safe trucking or handling of materials; and
(b) free from holes, splinters, improperly fitted covers for gutters or conduits, and free
from protruding nails, projecting valves or pipes or other projections or obstructions which
present stumbling hazards.
(2) The floor or working level surrounding all machinery shall be maintained in good and level
condition, and so far as practicable free from any loose material and in a non-slippery condition.
(3) Where any process is carried on which makes any floor or working level wet, it shall be
suitably graded and adequate means of drainage shall be provided and maintained.
(4) Suitable and effective means shall be provided and maintained to remove from any floor or
working level any storm or flood water.
(5) Every part of any floor, working level, stair tread and landing shall not be made of any material
which will become slippery through wear.
(1) Clear and unobstructed space shall be provided and maintained at all machinery to enable
any work thereat to be performed without unnecessary risk, and to permit of free and ready
access to any part necessitating regular operation, inspection, maintenance or removal.
(2) Where materials or goods or other articles are necessarily stacked between any machines or
workbenches, clear aisles or gangways to such machines or workbenches shall be provided and
maintained, and such aisles or gangways shall be clearly marked on the floor and no materials or
goods or other articles shall be stacked on such aisles or gangways.
Regulation 8. Openings.
(1) Every hatchway, chute, pit and trap-door opening shall be-
(a) securely fenced by removable railings with toe boards on not more than two sides and
permanent guard rails with toe-boards on all other exposed sides; or
Stairway opening.
(2) Every stairway opening except at the entrance thereto shall be fenced on every exposed side
by guard rails and toe-boards.
Floor openings.
(3) Every manhole floor opening shall be securely fenced by manhole covers of adequate
strength, which need not be hinged. Every other floor opening into which persons can
accidentally walk shall be fenced either by permanent guard rails with toe-boards on all exposed
sides or by hinged floor opening cover of adequate strength.
(4) When floor openings covers are not in place, the openings shall be constantly attended by
someone or protected by portable enclosing guard rails.
Teagle openings.
(5) Every teagle opening or similar doorway used for hoisting or lowering goods or materials,
whether by mechanical power or otherwise, shall be securely fenced, and shall be provided with
secure handhold on each side of the opening or doorway; such fencing shall, except when the
hoisting or lowering of the load is being carried on at the opening or doorway, be kept in position.
Regulation 9. Stairway.
(1) Where any person is regularly employed on any floor above the ground floor, a stairway shall
be provided to give access thereto. Such stairway shall-
(a) be not less than thirty-six inches wide except that any secondary stairway may be not
less than thirty inches wide;
(b) have a pitch of not less than twenty degrees nor more than forty-five degrees to the
horizontal;
(c) have not less than six feet nine inches headroom measured from the top of any tread
in line with the face of the riser;
(d) have a height of not more than twelve feet between landings;
(e) have a landing if a door is provided at the top of the stairway; and
(f) where it is
(i) less than thirty six inches in width, be equipped with at least one hand rail on
the right side descending;
(ii) thirty six inches or more in width, be equipped with a guard rail on any
exposed side and a handrail on any enclosed side; and
(iii) seventy two inches or more in width be equipped as in sub-paragraph (f) (ii)
above and in addition with an intermediate guard rail:
Provided that where there are two or less number of risers, the foregoing provisions of this
paragraph need not apply.
Stairway landing.
(2) Every landing on a stairway shall not be less than twelve square feet in area.
Stairway handrail.
(3) The handrail of every stairway shall be continuous throughout a flight of stairs and at landings
and shall have a smooth unobstructed surface.
(4) An Inspector may require that any stairway be made of non-combustible material.
(1) Where access to any working level, platform or deck is provided by means of a fixed ladder,
such fixed ladder shall-
(ii) be so arranged that the distance from the front of the rungs thereof to the
nearest fixed structure on the climbing side is not less than thirty inches; and
(b) Every portable ladder shall be fitted with suitable effective non-skid devices.
(c) An Inspector shall order any portable ladder, which in his opinion is damaged beyond repair or
otherwise defective, to be destroyed.
(1) Where any catwalk, runway or gangway is provided exclusively to give access to machinery or
from on place to another, such catwalk, runway or gangway shall be provided with guard-rails on
both sides, and toe-boards at least four inches high; and shall not be used as a working platform.
(2) Unfenced machinery shall not be lubricated by hand from a catwalk, runway or gangway while
the machinery is in motion, unless arrangements are provided to supply the lubricant from a
position wholly within the fencing of the catwalk, runway or gangway.
Access to catwalk.
(3) Access to any catwalk, runway or gangway shall be by means of a permanent ladder or
stairway.
(5) Every ramp used by persons for ascent or descent from one level to another shall be limited to
a slope of not more than one in ten and shall conform to all relevant requirements for
construction, width, guard-rails and hand rails applying to stairways.
Where any person is required to work at a place from which he will be liable to fall a distance of
more than ten feet, means shall be provided to ensure his safety and such means shall where
practicable include the use of safety belts or ropes.
(1) Where any work has to be done inside any chamber, tank, vat, pit, pressure or other vessel or
other confined space in which dangerous fumes are liable to be present to such an extent as to
involve risk to any person being overcome thereby, such confined space shall, unless there is
other adequate means of egress, be provided with a manhole; such manhole may be rectangular,
oval or circular in shape, and shall not be less than sixteen inches wide or not less than eighteen
inches in diameter if circular.
(2) No person shall be required or permitted to enter any confined space unless-
(a) all practicable steps have been taken to remove any fumes which may be present and
to prevent any ingress of fumes;
(b) it has been ascertained by a suitable test that the confined space is free from
dangerous fumes:
Provided that where such test cannot be carried out the person entering a
confined space shall wear an efficient respiratory protective device suitable for
the dangerous substance that is to be expected and a suitable safety belt with
attached life line of adequate dimensions leading to a convenient point outside
the tank or vessel; and
(c) a reliable and competent person is stationed at the entrance to the tank or vessel to
supervise the operations and to take such action as may be necessary in any
emergency.
(3) Suitable respiratory protective device, reviving apparatus, belts and ropes shall be provided
and maintained, and shall be readily accessible.
(4) A sufficient number of persons employed shall be trained in and familiar with the use of such
respiratory protective device and reviving apparatus and the method of restoring respiration.
(1) Every fixed vessel, structure, sump or pit of which the edge is less than three feet six inches
above the adjoining floor, platform or working level and which contains any scalding, corrosive or
poisonous liquid, thereby creating risk of accidental immersion of any portion of the body of a
person therein shall either be securely covered or securely fenced to at least three feet six
inches.
(2) A warning notice, indicating the nature of the danger, shall be prominently marked on or
attached to the vessel, structure, sump or pit or, if this is not reasonably practicable, be posted
prominently nearby.
(1) Every drum, can or similar vessel containing volatile inflammable substances shall be kept
securely closed when not in actual use, and shall, after the contents have been emptied, be
removed without delay from the premises in which they are used; and adequate arrangements
shall be made to convey to a safe place any such substance which may escape due to failure of
any vessel or leakage or overflow or accidental discharge thereof.
(2) Only such quantity of volatile inflammable substances required for work in one day shall be
allowed to be taken into any room or cabinet in which such substances are used:
Provided that this provision shall not apply to any room or cabinet used as a laboratory in which
work of an investigative nature is being carried on and where adequate precautions in respect of
the safety and health of persons have been taken.
(1) No fire, flame or naked light or other agent likely to ignite volatile inflammable substances or
the fumes therefrom shall be allowed inside any room or cabinet in which such substances are
used or stored:
Provided that this provision shall not apply where such room or cabinet is being used as a
laboratory in which work of an investigative nature is being carried on and where adequate
precautions in respect of the safety and health of persons have been taken.
(2) No person shall smoke in any room or cabinet in which volatile inflammable substances are
used or stored and there shall be posted in a conspicuous place in such room or cabinet a notice
prohibiting smoking.
(3) No tank or vessel which contains or has contained any volatile inflammable substance shall
be subjected to any operation which involves the application of heat, until all practicable steps
have been taken to remove the substance and any fumes arising therefrom, or to render them
non-flammable; and if any tank or vessel has been subjected to any such operation as aforesaid,
no volatile inflammable substance shall be placed in such tank or vessel until the metal has
cooled sufficiently to prevent any risk of igniting the substance:
Provided that this provision shall not apply to work of an investigative nature where adequate
precaution in respect of the safety and health of persons has been taken.
(1) Where in connection with any process carried on there is given off any inflammable or
explosive dust fume or other substance and where there is a possibility that such dust, fume or
substance and where there is a possibility that such dust, fume or substance may escape into
any workroom to cause an explosion, all steps shall be taken as far as practicable to prevent
such an occurrence-
(ii) in the case of a plant which is located in a room by separating the room from
any other room by fire resisting walls of a type approved by the Inspector and
any door therein shall be self-enclosing and fire-resisting; and
(b) by the removal or prevention of the accumulation of the dust, fume of substance; and
(2) Where there is present in any plant used in any process dust of such a character and to such
an extent as to be liable to cause an explosion steps shall be taken to restrict the spread and
effects of such an explosion by provision of chokes, baffles and vents or other equally effective
appliances, unless the plant is so constructed as to withstand the pressure likely to be produced
by such explosion.
(3) (a) No volatile inflammable substance shall be applied except in a room or cabinet, specially
constructed for the purpose, of suitable fire-resistant material, or in the open air in a suitable
place completely isolated for a radius of not less than fifteen feet.
(b) Every such room or cabinet shall be kept clean and all fans, ducts, trunks or casings used to
exhaust any fumes shall be made of fire-resistant materials having an interior smooth surface
which shall be kept clean and in good working order. All scraping necessary to comply with this
sub-paragraph shall be carried out with non-ferrous implements.
(4) For the purpose of these regulations volatile inflammable substances means cellulose
solutions (including solutions which contain cellulose acetate, cellulose nitrate or celluloid),
absolute alcohol, petroleum and other products of low flash-point.
All steam pipes and all pipes used for heating purposes, other than pipes which are in such
positions that persons employed in the factory will not be likely to come in contact with them in
the ordinary course of employment, shall be properly insulated or guarded.
(1) Where heavy objects such as logs, loaded drums or tanks are handled on inclines in either
direction-
(a) ropes or other tackle shall be used to control their motion, in addition to the necessary
chocks or wedges;
(b) no person shall place himself on the down hill side; and
(c) where heavy objects are moved by means of rollers, bars or sledges shall be used
instead of hands or feet for moving the rollers to change the direction of movement of the
load.
(a) against partitions or walls of buildings, unless it is known that the partition or wall is of
sufficient strength to withstand the pressure; and
(b) to a height which would render the stack or pile unstable.
Bags.
(b) the first four end bags of each pile shall be cross tied; and
(c) a step back of one bag shall be made at every fifth bag in height.
(4) (a) Loaded boxes, crates, and cartons shall be stacked or piled on the sides having the largest
area and not to such a height as to cause collapse of the lower boxes, crates or cartons in the
stack or pile:
Provided that where the nature of the contents require special ways of stacking the provisions of
this sub-paragraph need not apply; and
(a) on stable storage racks so located that the withdrawal of the material does not create
a hazard; or
(b) in layers resting on wood strips with stop blocks fixed on the ends or on metal bars
with upturned ends.
Cylindrical objects.
(6) (a) Where empty drums or barrels, large pipes, rolls of paper or other cylindrical objects are
piled on their sides-
(b) Where loaded barrels, drums or kegs are piled on their ends, two planks should be laid side
by side on top of each row before another row is started.
(2) Where persons are employed in any floor situated below or above the ground floor, means of
escape in case of fire shall be provided and maintained. Such means of escape shall:
(b) be sufficient in the opinion of an Inspector for all persons employed; and
(c) if provided with any door, such door shall be fitted so as to open outwards from the
room, passage, or staircase from which it is a means of escape and shall not be kept
locked or fastened and shall be free from obstruction while persons are present in the
room, passage or staircase.
(3) Every window and door affording means of escape in case of fire or any emergency exit, other
than the means of exit in ordinary use, shall be distinctively and conspicuously marked by a
notice printed in red letters of an adequate size indicating the purpose for which it is to be used.
(4) The occupier of every factory shall ensure that all persons employed are familiar with the
means of escape in case of fire, the use of such means and the routine to be followed in case of
fire.
(5) The contents of any room in which persons are employed shall be so arranged or disposed
that there is free gangway to enable all persons employed in the room to have access to a means
of escape in case of fire.
In every factory there shall be provided and maintained, so as to readily accessible, means of
extinguishing fires, which shall be adequate and suitable having regard to the nature of the
processes carried on and the quantity and nature of the substances used.
In every factory the following provisions relating to the cleanliness shall apply:
(a) There shall be provided and maintained a sufficient number of suitable receptacles for
the collection of refuse, rubbish and waste matter and all such refuse, rubbish and waste
matter shall be removed daily from the working area.
(b) The floor of every factory shall be cleaned at least once every week by washing or, if
it is effective and suitable, by regular sweeping or other method.
(c) All inside walls and partitions, and all ceilings or tops of rooms, and all walls, sides
and tops of passages and staircases shall-
(i) where they have a smooth impervious surface, be washed with hot water and
soap or cleaned by such other method as may be approved by the Inspector, at
least once in every period of fifteen months; or
(ii) where they are kept painted with oil paint or varnished, be repainted or
revarnished at least once in every period of seven years, and be washed with hot
water and soap or other suitable detergent, or cleaned by such other method as
may be approved by the Inspector, at least once in every period of twelve
months; or
Provided that the provisions of paragraph (c) (iii) of this regulation shall not apply
to the classes, descriptions or parts of factories shown in the First Schedule to
these regulations.
(d) All sweeping and cleaning shall be done in such a manner as to avoid as far as
possible contamination of the air with dust or other obnoxious substances and, where
appropriate, vacuum cleaners shall be used.
(e) Adequate drains capable of ensuring effective removal of waste water shall be
provided and constantly maintained. Where it is considered essential by an Inspector the
drains shall be equipped with hydraulic seals or other effective devices to prevent escape
of effluvia and such seals or devices shall be constantly maintained.
(g) Infestation of rodents, insects, and vermin shall be eliminated by suitable measures,
and control measures shall be taken to prevent re-infestation.
(h) No person shall be allowed to use any workroom or workplace as living or sleeping
quarters.
(1) In every factory there shall be provided not less than four hundred cubic feet of space for each
person employed therein, and in determining such space, all space more than fourteen feet
above the level of the floor shall not be taken into account.
(2) Every workroom shall not be less than ten feet in height measured from the floor to the lowest
point of the ceiling or where there is no ceiling, to the lowest point of any cross beam thereof:
Provided that a workroom shall not include any room used solely for the purpose of housing
machinery and in which no person is employed full time in attendance at such machinery and in
which case, such height shall not be less than six feet and six inches.
(1) Where the means of natural ventilation is not adequate further means of natural or mechanical
ventilation or both shall be provided.
(2) Pursuant to paragraph (c) (ii) of section 22 (1) of the Act, ventilation shall be considered to be
adequate where the number of air changes every hour is-
(a) not less than ten in the case of processes which generate little or no heat, smoke or
fume; and
(b) not less than twenty in the case of processes which generate heat, smoke or fume:
Provided that where any fume generated is likely to cause bodily injury to any person employed,
the number of air changes every hour shall not be less than thirty.
(3) The total free area of any ventilation air inlets shall be at least fifty per cent greater than the
total free area of the air outlets. Air inlets shall, so far as practicable, be located at floor level, and
air outlets shall be located as high as practicable.
(1) In every factory where any process carried on therein there is given off any fume or dust
which is, or is likely to be, injurious or offensive to any person, or where any substantial quantity
of dust or fume is being accumulated, measures shall be taken to protect such persons against
inhalation of the fume or dust and to prevent it accumulating in the factory.
(2) Any dust laden air extracted in accordance with the provisions of paragraph (1) of this
regulation shall be removed to a safe place in the open air where such dust shall be removed by
a settling chamber, water spray, cyclone, filter or any combination of these or other suitable
appliance.
(3) Any hood, enclosure, canopy or ducting for the extraction of fume or dust shall be constructed
so as to envelop, as far as practicable, the point of origin of the fume or dust so that a smooth
and uninterrupted flow is maintained. In addition to this requirement the hood, enclosure, canopy,
or ducting for the extraction of fume shall be constructed so as to maintain the air velocity at the
surface thereof at a rate not less than one hundred and fifty feet per minute.
Exhaust gases.
(4) No stationary internal combustion engine, steam boiler, cupola, furnace or other plant burning
fuel shall be operated unless provision is made for conducting the products of combustion to a
safe place in the open air.
Where any poisonous or otherwise injurious substance is used in any room or part of a factory so
as to give rise to any fume or dust, no person shall partake of food or drink in that room or part of
the factory.
(1) Where the operation of any machinery or any process gives rise to undue heat, an Inspector
may require that suitable provision be made to reduce the effect thereof on any person employed
so such extent as he may consider reasonable and practicable.
(2) Where in the opinion of an Inspector the temperature in a factory of part thereof, is unduly
high, adequate means shall be provided to cool the air or to create adequate air movement, or
both, in order to reduce the body temperature of any person employed.
(3) Any building constructed wholly or partly of materials having a high coefficient of heat
transmission which are subject to the heat of the sun shall be lined with suitable insulating
material or coated with white paint, white-wash or other heat reflecting material or so lined and so
coated.
In respect of every factory the following provisions relating to the lighting shall apply:
(a) No person shall be required or permitted to work in any factory building where the
means of obtaining natural light is less than ten percent of the floor area thereof.
(i) located and spaced so that daylight conditions are fairly uniform over the
working area; and
(ii) kept clean on both the inner and outer surfaces and free from obstruction:
Provided that the provisions of this sub-paragraph shall not affect the white-
washing or shading of windows and skylights for the purpose of mitigating heat or
glare.
(c) In every part of every factory building the intensity of illumination shall not be less than
two-foot-candles measured in a horizontal plane at a height of three feet from any floor or
working level and not less than five-foot candles at any point where work is actually being
done.
(d) The intensity of illumination measured at floor level in any factory where any person
may pass shall not be less than one-half of one foot-candle.
(e) Where in the opinion of an Inspector, the general level of illumination is inadequate for
any particular process he shall require it to be supplemented by local lighting, in
accordance with the standards shown in the Second Schedule to these regulations.
(f) (i) any general lighting source shall be mounted at a height sufficient to keep it well
above the line of normal vision.
(ii) Any local lighting source shall be mounted and arranged so as to confine the light to
the immediate working area.
(h) (i) In every factory where more than fifty persons are employed at any one time during
hours of darkness an emergency lighting system shall be provided and maintained in all
important stairways, passageways and exits from workplaces.
(ii) Such emergency lighting system shall be capable of producing and maintaining for at
least one hour a minimum intensity of one half a foot-candle and shall have energy
sources independent of the installations for the general lighting system.
(iii) Provision shall be made for automatic lighting of the emergency lighting system upon
failure of the general lighting system.
(1) In every factory where persons employed have in the course of their employment, reasonable
opportunities for sitting without detriment to their work, there shall be provided and maintained
suitable and sufficient seating facilities for their use.
(2) Where a substantial portion of any work can properly be done sitting-
(a) there shall be provided and maintained for any person employed in that work a seat of
a design, construction and dimensions suitable for him and the work, together with a foot-
rest if such a foot-rest is necessary to support his feet in order to reduce fatigue; and
(b) the arrangements shall be such that the seat is adequately and properly supported
while in use for the purpose for which it is provided.
(3) For the purposes of paragraph (2) of this regulation the dimensions of seat which is adjustable
shall be taken to be its dimensions as for the time being adjusted.
Every work bench or work table shall be of a design construction and dimensions suitable for
persons employed so that the work can be carried out without undue strain.
Pursuant to section 24 of the Act relating to working clothes and personal protective clothing and
appliances, the following provisions shall apply-
(a) (i) Working clothes shall be of good fit and there shall be no loose flaps or strings,
loose aprons, loose, torn, or ragged garments and neckties. Key chains or watch chains
shall not be worn near moving parts of machinery.
(ii) Every precaution shall be taken to safeguard hair of persons being exposed to the risk
of being caught in moving parts of machinery and such precautions shall include the
wearing of caps.
(iii) Every person employed on any operation or process involving danger of explosion or
fire shall not during the operation or process wear articles such as collars, eyeshades,
cap visors and other articles of similar nature if such collars, eyeshades, cap visors or
articles are made of inflammable materials.
(iv) Every person exposed to inflammable, explosive or toxic dusts shall not wear clothing
having pockets, cuffs or turn-ups that might collect such dusts.
(vi) Where any article of food or drink is manufactured, prepared or handled, an Inspector
may require the provision and maintenance, in good and clean condition, of suitable
overalls and caps for the use of persons employed in the process.
Safety helmets.
(b) Every person exposed to falling or flying objects and blows on the head shall wear
well fitting industrial safety helmets.
(c) In the case of any of the processes specified in the Third Schedule to these
regulations, suitable goggles or effective screens shall be provided to protect the eyes of
persons employed in, or in proximity to, the processes.
(d) (i) Persons working in intensive prolonged noise shall be provided with suitable ear-
plugs which shall be cleaned daily unless discarded after each use.
(ii) In the case of any of the processes where ears of persons employed are exposed to
sparks, molten metal particles or other foreign bodies suitable ear screens shall be
provided.
(iii) When not in use every ear protection device shall be kept in closed containers
protecting them against mechanical damages or contamination by oil grease or other
harmful substances.
Protection clothing.
(e) Every person exposed to corrosive or other harmful substances shall be provided with
liquid proof protective suits, hoods, aprons, leggings, gloves and other protective wear,
according to the nature of the substance or substances and the risks involved.
Gloves.
(f) (i) Every person employed in processes involving handling of sharp-edged, abrasive
objects, corrosive harmful substances, hot metals or other toxic irritating or infectious
substances shall be provided with suitable mittens, gloves or gauntlets.
(iii) No gloves shall be worn by persons operating drills, punch presses or other
machinery with which the hand or parts of the hand may be caught in moving parts.
(g) (i) Every person exposed to vapours, injurious gases, dusty, toxic or hazardous
atmospheres or atmospheres deficient in oxygen shall be provided with suitable
respiratory protective equipment, and in determining the suitability of such equipment
consideration is to be given to:
(b) the chemical and physical toxic or other hazards of the substance from which
protection is required;
(c) the nature of the duties to be performed by the persons required to wear the
equipment;
(e) the facilities available for maintenance, upkeep and supervision in the use of
such equipment.
Provided that no mechanical filter respirators shall be used for protection of
persons in atmospheres deficient in oxygen or against solvent vapours or
injurious gases and also provided that supplied air respirators or hose masks
shall be used for all operations in atmospheres in which the contact of dangerous
gas or fumes is too high for the safe use of cannister or cartridge respirators.
(ii) Where compressed air is supplied for a respiratory protective device or mask, a
pressure reducing valve shall be installed near the point where the respiratory protective
device or mask hose is attached to the compressed air line, and as a further precaution
against high pressure, in case the reducing valve fails to function, a relief valve shall be
installed preset to release at a pressure slightly above the setting of the pressure
reducing valve.
(iii) Oxygen breathing apparatus shall be worn only by persons who have had sufficient
training in the use of such equipment.
(h) The design, construction, use and maintenance of every personal protection clothing,
device, apparatus and other equipment shall conform to safety standards acceptable by
the Chief Inspector.
(1) (a) There shall be provided for the persons employed adequate accommodation for clothing
not worn during working hours.
(b) A separate dressing room shall be made available for all persons employed whose working
clothes are exposed to contamination with poisonous, infectious, irritating or radioactive
substances and such dressing room shall be well separated from the accommodation for street or
working clothes.
(c) No such contaminated clothing shall be worn in premises or areas where meals are being
taken.
(2) Where persons employed are engaged in process of such nature that their working clothes
are liable to become wet or have to be washed between shifts suitable arrangements shall be
made and facilities provided for such persons to have a change of clothes between shifts and the
washing and drying of their wet clothes.
(3) In every factory where fifteen or more women are employed at any one time, at least one rest
and dressing room shall be provided for their exclusive use.
(4) Where less than fifteen women are employed at any one time and no rest room is available
there shall be provided some equivalent space, properly screened and made suitable for the use
of women employees.
Pursuant to paragraph (b) (i) of section 25 (1) of the Act relating to the supply of drinking water,
the following provisions shall apply:
(a) Water provided and maintained for drinking purposes shall be clean, safe and
wholesome and shall be from a piped main or some other source approved by the
Inspector.
(b) Any supply of drinking water other than the piped supply shall be contained in suitable
vessels clearly marked to indicate that the water is safe for drinking and such supply be
renewed daily and all necessary precautions taken to preserve the water and vessels
from contamination:
Provided that such vessels shall not include open barrels, pails, tanks or other containers
from which the water must be dipped or poured for drinking irrespective of whether or not
they are fitted with covers.
(c) Except where the water is delivered by a rising jet, suitable drinking cups shall be
provided at each supply.
Where water unsafe for drinking purposes is provided for use in industrial processes for fire
precaution or other purposes-
(a) conspicuous notices shall be posted at the points of supply stating clearly that such
water is unsafe or not to be used as drinking water; and
(a) Pursuant to paragraph (b) (ii) of section 25 (1) of the Act, adequate and suitable facilities for
washing shall be comprise at least one wash-hand basin or equivalent trough of ample size,
having a smooth impervious surface and fitted with a waste pipe and plug for every twenty or part
of twenty persons employed at any one time and an adequate supply of clean water and soap
and towels or other means of drying;
Provided that where in the opinion of the Inspector the nature of the processes carried on is such
that the washing facilities required by this regulation are inadequate or unsuitable, he may require
that such additional washing or bathing facilities, or both as he may deem suitable and adequate,
be provided or maintained.
(b) The floors at all washing facilities shall be made of impervious material and shall be properly
graded for effective drainage.
Pursuant to paragraph (f) of section 22 (1) of the Act, sufficient and suitable sanitary convenience
shall comprise the follows:
(a) Where persons of both sexes are employed sanitary conveniences shall be
separately arranged for persons of each sex:
Provided that this paragraph shall not apply in the case of factories where the only
persons employed are members of the same family.
(i) where twenty five males or less are one water closet or latrine and four feet
employed at any one time of urinal;
(ii) where the number of males two water closets or latrines and eight
employed at any one time exceeds feet of urinal;
twenty five but not exceeding fifty
(iii) where the number of males three water closets or latrines and
employed at any one time exceeds fifty thirteen feet of urinal;
but not exceeding one hundred
(iv) where the number of males as in (iii) above and an additional water
employed at any one time exceeds one closet or latrine and additional four feet
hundred of urinal are to be provided for every fifty
males in excess;
(v) where twenty females or less are one water closet;
employed at any one time
(vi) where the number of females as in (v) above and one additional water
employed at any one time exceeds closet is to be provided for every twenty
twenty females in excess.
(c) Closets and urinals in the interior of buildings shall be of the water-flush type.
(d) Where conditions require, water shall be provided for very toilet facility.
(e) Toilet facilities shall not communicate directly with the actual workplace but shall open
only to corridors, halls, landings or courtyards.
(f) Effective provision shall be made for every sanitary convenience in respect of lighting
and ventilating to the open air.
(1) Any injured person shall at all times receive prompt first-aid treatment and such further
medical attention as may be necessary.
(2) Pursuant to paragraph (c) of section 25 (1) of the Act every first-aid box or cupboard shall-
(i) be equipped in accordance with the Fourth Schedule to these regulations;
(iii) be kept locked and the key thereto kept by a responsible person available during all
working hours; and
(iv) be placed under the charge of a responsible person who shall, in the case of a factory
where more than twenty persons are employed at any one time, be trained in first-aid
treatment; and such responsible person shall always be readily available during working
hours. A notice shall be affixed in prominent places in every factory stating the name of
the responsible person.
(3) Nothing except appliances of requisites for first-aid shall be kept in a first-aid box, cupboard or
room.
(4) The occupier of every factory shall be notified immediately of any accident occurring in his
factory.
(1) The occupier of every factory shall ensure that the process carried on therein does not affect
adversely the health of any person employed therein or the public.
(2) Unless the person responsible in any of these regulations is otherwise specified, it shall be the
duty of the occupier to comply with the provisions of these regulations and to ensure that they are
observed.
(3) It shall be the duty of every person employed to use every facility or means provided in any of
these regulations to ensure his safety, health and welfare.
Nothing in these regulations shall be construed as relieving the occupier or other person from
compliance with any other written law.
Any person who commits an offence against these regulations for which no corresponding
penalty is provided by the Act, shall on conviction be liable to a fine not exceeding one thousand
dollars.
The Chief Inspector or a Deputy Chief Inspector may compound offences involving the
contravention of regulations 3, 7 (2), 16, 19, 21, 29, 32, 33, 35, 38 other than sub-paragraphs (i)
and (ii) of paragraph (2), and 39.
[Ins.P.U.(A) 86/78]
FIRST SCHEDULE
1. Blast furnaces.
2. Brick and title works in which unglazed bricks or tiles are made.
3. Cement works.
4. Chemical works.
6. Copper mills.
8. Engineering works.
10. Foundries.
11. Dredges.
17. Ceilings or tops of rooms in printing works, bleach works, or dye works, with the exception of
finishing rooms or warehouses.
19. Parts in which pitch, tar or the like material is manufactured or is used to a substantial extent,
except in brush works.
20. Parts in which coal, coke, oxide of iron, ochre, lime or stone is crushed or ground.
21. Parts of walls, partitions, ceilings or tops of rooms which are at least twenty feet above the
floor.
22. Rooms in which graphite is manufactured or is used to a substantial extent in any process.
23. Rooms used for the storage of articles in which no process is regularly carried on.
(Regulation 29 (e))
STANDARD OF LIGHTING
(b) For engine and boiler rooms, crating and boxing and
packing departments, receiving and shipping rooms,
storerooms and stockrooms for medium and fine materials,
passenger and goods lifts, locker rooms, toilets and
washrooms.
(Regulation 32 (c))
1. Dry grinding of metals, or articles of metal, by a revolving wheel or disc driven by mechanical
power at which a person or persons is or are employed.
2. Turning (external or internal) or non-ferrous metals, or of cast iron, or of articles of such metals
or such iron, where the work is done dry, other than precision turning where the use of goggles or
a screen would seriously interfere with the work, or turning by means of hand tools.
4. The following processes when carried on by means of hand tools or other portable tools-
(b) cutting out or cutting off (not including drilling or punching back) of cold rivets or bolts
from boilers or other plants or from ships;
FIRST-AID BOX
V. MANICKAVASAGAM,
Minister of Labour
FACTORIES AND MACHINERY (FENCING OF MACHINERY AND SAFETY)
REGULATIONS 1970
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
INTRODUCTORY
Regulation 1. Citation.
Regulation 2. Interpretation.
Regulation 3. Guard and guard rail.
FIRST SCHEDULE.
SECOND SCHEDULE.
THIRD SCHEDULE.
FOURTH SCHEDULE.
FIFTH SCHEDULE.
SIXTH SCHEDULE.
SEVENTH SCHEDULE.
FACTORIES AND MACHINERY (FENCING OF MACHINERY AND SAFETY) REGULATIONS,
1970
Preamble
IN exercise of the powers conferred on him by section 56 (1) of the Factories and Machinery Act,
1967[64 /1967], the Minister of Labour hereby makes the following regulations:
INTRODUCTORY
These regulations may be cited as the Factories and Machinery (Fencing of Machinery and
Safety) Regulations, 1970, and shall come into force on the 1st day of February, 1970.
Regulation 2. Interpretation.
In these regulations the terms used shall, unless the context otherwise requires, have the same
meanings as are respectively assigned to them by Part I of the Factories and Machinery Act,
1967, referred to in these regulations as "the Act ".
For the purpose of these regulations every guard and guard rail shall conform as far as
practicable to specifications in the First and Second Schedules to these regulations respectively.
(1) Every dangerous part of every driven machine, prime mover and transmission machinery shall
be securely fenced in accordance with these regulations:
Provided that where the Chief Inspector is satisfied that there is available and suitable for use in
connection with machinery any type or description of safety device, he may direct such type or
description of device shall be provided for use in connection with such machinery.
(2) Where the Chief Inspector is satisfied that owing to special circumstances the compliance with
any of these regulations is unnecessary or impracticable he may by certificate in writing, which he
may in his discretion revoke, exempt the whole or any part of any machinery from the provisions
of such regulation.
Regulation 5. Provisions as to unfenced machinery.
(1) Subject to paragraph (2) of this regulation, in determining for the purposes of the provisions of
section 15 of the Act whether any part of machinery is in such a position or of such construction
as to be safe to every person employed or working on or entering into the premises as it would be
if securely fenced-
(a) no account shall be taken of any person carrying out while the part of machinery is in
motion, an examination thereof or any lubrication or adjustment shown by the
examination to be immediately necessary if the examination, lubrication or adjustment
can only be carried out while the part of machinery is in motion; and
(b) no account shall be taken of any person carrying out lubrication, or the mounting or
shipping of belts of any part of transmission machinery used in any process in a factory
where the Chief Inspector has by certificate in writing declared that he is satisfied that
owing to the continuous nature of the process in such a factory the stopping of that part
will seriously interfere with the continuous operation of the process in such a factory;
provided, however, the lubrication or the mounting or shipping of belts shall be carried out
by such method and in such circumstances and subject to such conditions as the Chief
Inspector may in his certificate specify.
(2) In respect of the examination, lubrication or adjustment of machinery in motion as mentioned
in paragraph (1) of this regulation, the following provisions shall apply -
(a) the examination, lubrication or adjustment as aforesaid shall be carried out only by a
male person of twenty years of age or above who has been trained for the work to be
carried out and who is acquainted with any hazards that may arise in the course of such
examination, lubrication, or adjustment. For the purpose of this paragraph, his clothing
including any fastener thereto shall not expose any loose ends;
(b) such person while carrying out the examination, lubrication or adjustment shall be
within sight or hearing of another person who has been instructed as to the steps to be
taken in case of emergency so that immediate aid shall be available, when necessary, to
the person carrying out the examination, lubrication or adjustment; and
(c) any ladder in use for the carrying out of such examination, lubrication or other
operation shall be securely fixed or lashed, or firmly held by a person stationed at the foot
of the ladder:
Provided that no transmission machinery which is safe by reason of its position only shall be
lubricated by hand while such machinery is in motion.
All fencing or other safeguards provided in pursuance of the provisions of these regulations shall
be of sound construction and constantly maintained and kept securely fastened in position at all
times when the parts required to be fenced or safeguarded are in motion or in use except when
any such parts are necessarily exposed in motion for examination and for any lubrication or
adjustment shown by such examination to be immediately necessary and all such conditions as
may be specified in these regulations are complied with.
Regulation 7. Opening in fence.
No opening in any fence shall be of such dimensions that any person can touch the moving parts
of the machinery enclosed by the fence:
Provided that guard-rails may be installed where the clearance between the nearest exposed
moving part of the machinery and the guard-rail exceeds twelve inches but does not exceed
twenty inches.
In respect of every machine constructed in or imported into the Federation after the date of the
implementation of these regulations being a machine intended to be driven by mechanical power
:
(a) every set-screw, pin, bolt or key or any revolving shaft, spindle, wheel, or pinion shall
be so sunk, encased, or otherwise effectively guarded as to prevent danger;
(b) every spur and other toothed or friction gearing which does not require frequent
adjustment while in motion shall be completely encased unless it is so situated as to be
as safe as it would be if completely encased.
(1) Every machine intended to be driven by mechanical power shall be provided with an efficient
starting and stopping appliance the control of which shall be in such a position as to be readily
and conveniently operated by the person operating the machine in his normal working position.
(2) Where pedals are used to actuate machines or parts of machines, an automatic locking
device shall be attached to the pedal or an inverted U-shape guard shall be fastened to the floor
over the treadle leaving sufficient clearance for the foot of the operator between the treadle and
guard.
(3) No person shall start any machinery unless and until every precaution has been taken to
ensure that no other person or persons will be injured or be rendered liable to injury or be placed
in a hazardous position by the operation of such machinery.
All electrical equipments and installations shall be of such construction and so installed and
maintained as to prevent fire hazard and danger from contact with moving parts and live parts.
Such electrical equipments and installations shall conform with all the requirements prescribed in
any written law relating to electrical equipments and installations and shall have been approved
by the authorities appointed by the said law.
In respect of every prime mover the following general provisions relating to fencing and safety
shall apply :
(a) Every flywheel shall be securely fenced whether the flywheel or prime mover is
situated in an engine house or not, and every part of every electric generator, motor or
rotary converter and every flywheel connected thereto shall be securely fenced unless it
is in such position or of such construction as to be as safe to every person employed or
working on or entering into the premises as it would be if securely fenced :
Provided that where barring of a flywheel may be necessary, provision shall be made for
this to be done on the periphery of the wheel through a slot in the guard.
(b) Cranks, cross heads, connecting rods, tail rods, extention piston rods or cooling fans,
unless protected by construction or location shall be securely fenced.
(c) Every projecting rotating shaft and every collar and set-screw on any rotating shaft
shall be securely fenced :
Provided that where such shaft or part of such shaft is necessarily exposed for the
purpose of starting a prime mover the fence may be of the portable type. When starting
has been effected, the fence shall be placed in position.
(d) Every prime mover shall be provided with a governor to control automatically the
speed of the prime mover :
Provided that a governor need not be fitted where the prime mover is-
(ii) of such design that the maximum possible speed does not exceed the safe
speed of rotation.
(e) Where any prime mover is started by gas bled from a cylinder of a prime mover,
arrangements shall be made to ensure that the temperature of the gas entering the
receiver does not exceed one hundred and twenty-five degrees Fahrenheit.
(1) The exhaust gases from every internal combustion engine and every non-condensing steam
engine shall be led to a position of safety in the open air.
(2) Every such exhaust pipe shall be covered with heat insulating material at any point not
otherwise safe from contact by any person.
(3) The exhaust from every internal combustion engine and every non-condensing steam engine
shall be effectively silenced.
No fuel storage or service tank shall be installed directly above any internal combustion engine,
exhaust pipe, unfired pressure vessel or steam boiler.
Shafting
(a) All shafting within a height of six feet six inches from any floor or working platform shall be
guarded with :
(ii) casings in the form of a trough enclosing either the top and both sides or the bottom
and both sides of the shafting as the location requires. The sides of such casings shall
extend to a distance at least equal to the diameter of the shaft and to a point not more
than six inches above the floor.
Shafting under work benches
(b) All shafting installed under work benches shall be fitted with a metal trough along the
complete length of, and covering the top and both sides of, the shafting and extending at least
two inches below the bottom of the shafting.
Trenches
(c) (i) Every trench or pit in every floor for the purpose of housing and transmission machinery
shall be-
(a) provided with close fitting covers flush with the level of the floor; or
(b) provided with guard-rails and toe-boards at least four inches high :
Provided that where the space between the rails or stanchions or both are filled in toe-
boards shall not be required, but provision shall be made for the lubrication of such
transmission machinery from above floor level.
(ii) No person shall enter any trench or pit containing transmission machinery while such
machinery is in motion.
Friction drives
(d) The contact point of every friction drive shall be fenced and every arm or spoke friction drive
or web friction drive with holes in the web shall be entirely enclosed with guards.
Clutches
(e)(i) Every clutch within a height of six feet six inches from any floor or working platform shall be
fenced.
(ii) The shifting part of every jaw clutch shall be attached to the driven shaft, that is to say, the
shaft that will be idle when the clutch is disengaged.
(iii) Every manually operated clutch shall be so arranged that the clutch is operable from a
position wholly outside the fencing.
Gears
(f) (i) Every exposed gear train within a height of six feet six inches from any floor or working
platform shall be guarded in one of the following ways:
(b) if the gear wheels are of the solid disc type, with a band guard covering the face of the
gear and having flanges extending inward beyond the root of the teeth on the exposed
side or sides.
(ii) Where a gear train is situated within the framework of any machine it need not be fenced
unless such gear train is within two feet of any opening in the framework:
Provided that no such openings shall be of such dimensions that any person can touch any gear
train enclosed by the framework.
(g) Every sprocket and every chain drive within a height of six feet six inches from any floor or
working platform shall be totally enclosed by a guard.
(h) (i) Every part of every belt and every rope drive within a height of six feet six inches from any
floor or working platform shall be fenced by-
(a) a guard; or
(b) a surrounding guard-rail which shall be carried to a height of at least six inches above
the top of the largest pulley, and shall not in any case be of a height less than three feet
six inches from such floor or working platform.
(ii) Where horizontal or inclined belts or ropes pass over a passage way, or a place where
persons are regularly working, a guard or trough of sufficient strength to contain the belt or rope
in the event of it breaking shall be fitted.
(iii) Where the upper and lower runs of a horizontal belt are so located that passage of persons
between them would be possible-
(a) the passage shall be completely barred against use by guard rails or other substantial
barriers; or
(b) there shall be provided over the lower run a solid platform guarded on either side with
a solid barrier or with a railing completely filled in with mesh or other filler; and the upper
run shall be provided with a guard which will prevent contact with it by either persons or
objects carried and such guard shall be adequate in strength to contain the belt in the
event of breakage.
Pulleys
(i) The portion of any pulley within a height of six feet six inches from any floor or working platform
shall be fenced as part of the belt or rope drive in accordance with the provisions of paragraph (h)
(i) of this regulation;
Provided that-
(i) no pulley with broken or cracked rims or spokes or arms shall be used;
(ii) no solid pulley of cast iron shall be run at a rim speed exceeding six thousand feet per
minute;
(iii) no split pulley of cast iron shall be run at a rim speed exceeding four thousand feet
per minute;
(iv) no split pulley of steel shall be run at a rim speed exceeding seven thousand feet per
minute.
Cone or stepped pulleys
(j)(i) Cone or stepped pulleys within a height of six feet six inches from any floor or working
platform, unless situated within the framework of any machine, shall be fenced.
(ii) Cone or stepped pulley belts manipulated by hand shall be fastened at the joint by raw-hide or
other non-metallic lacing:
Provided that the provisions of this paragraph shall not apply to belt or chain conveyors.
No person shall mount or dismount any driving belt or rope, not being a cone pulley driving belt,
while any part of the connected transmission machinery is in motion:
Provided that in the case of a continuous process such mounting or dismounting may be carried
out by an experienced person who shall use a suitably designed belt pole provided for the
purpose.
(2) Inclined belts or ropes used for driving machines from an overhead lineshaft shall not pass
over a passage way or place where persons are working if the angle of the belt or rope exceeds
twenty degrees to the vertical.
(3) When a driving belt is not in use it shall not be permitted to ride upon any revolving shaft, and
a suitable striking gear or other efficient mechanical appliance shall be provided and maintained
and used to move a driving belt to and from a loose pulley. Any such gear or appliance shall be
constructed, placed and maintained as to prevent a driving belt from creeping back on to the fast
pulley. A belt striking gear or other similar appliance shall also be so constructed that it may only
be operated from a position outside the fencing.
(1) No person shall lubricate, adjust or apply dressing to any transmission machinery in motion
unless the act of applying the lubricant, adjusting or applying the dressing can be performed from
a position outside the fencing.
(2) No transmission machinery which is safe by reason of its position shall be lubricated by hand
while in motion.
(1) In every part of a factory where work is carried on, efficient devices or appliances shall be
provided and maintained by which the power can promptly be cut off from the transmission
machinery located in that part of the factory.
(2) Where an Inspector by notice in writing served on the occupier of a factory so requires, there
shall be installed and maintained in the factory such devices or appliances, as the Inspector may
in such notice specify, for
(a) the interruption of the mechanical power supplied to any specified machine; and
(b) the prompt stopping or bringing to rest of any specified machine after the mechanical
power supplied to it has been interrupted.
(3) It shall be the duty of the occupier who has been served with the notice described in
paragraph (2) to comply with the requirements specified in the notice including the positions in
which the devices or appliances shall be installed when such positions are specified in the notice.
Every overhead structure, crane, block, sling and other appliance for lifting a load shall be of
sound construction and in every way suitable for the purpose.
PART IV - DRIVEN MACHINERY
(1) In respect of abrasive, grinding, polishing and buffing machinery, the provisions in this
regulation relating to fencing and safety shall apply.
Interpretation
(2) In this regulation the following terms have the meanings hereby respectively assigned to
them-
" abrasive wheel" means a power-driven wheel composed of abrasive particles held together by
artificial or natural mineral or organic bonding and used for grinding;
" buffing wheel" means a power-driven wheel composed of laminated felt, or cotton-sheeting disc
with mild abrasive compounds applied loosely on the periphery of the wheel, and used for
obtaining highly finished surfaces on metals and other materials;
" grindstone" means a power-driven wheel composed of natural or manufactured sandstone and
includes a metal wheel or cylinder filled with blocks of natural or manufactured sandstone;
" polishing wheel" means a power-driven wheel composed in whole or in part of textile fabric, felt,
leather, paper, wood or other material with a glued coating of abrasive particles and used for
polishing or light grinding of metals or other materials;
" tumbling barrel" means a power driven rotating or reciprocating cylinder, mounted on a frame
and used for cleaning and polishing small castings or other parts by tumbling them against one
another with or without added cleaning or abrading materials.
General provisions
(3) (a) Every floor stand for grinding, polishing or buffing machinery shall be rigidly constructed,
sufficiently heavy for the wheels, discs, tables or drums used and securely mounted on
substantial foundation to withstand vibration.
(b) Protection for the eyes of workers on or around grinding, polishing or buffing machinery shall
be provided.
Wet grinding
(c) Where wet grinding is employed, no abrasive wheel or grindstone shall be allowed to remain
at rest with any portion of the wheel in contact with the coolant.
Abrasive wheel
(4) (a) Every abrasive wheel, except an abrasive wheel used for internal grinding, shall be-
(i) positioned in such a manner so as to reduce to a minimum the damage resulting from
violently projected fragments of the wheel if the wheel should burst;
(ii) fitted with a hood, the construction of which shall be in accordance with the
specification contained in the Third Schedule;
(iv) kept circular, for which purpose suitable tools shall be kept in readiness; and
(v) clearly marked with the manufacturer's guaranteed maximum operating speed, and no
abrasive wheel shall be run at a speed in excess of the manufacturer's guaranteed
speed.
Defective wheel
(b) No person shall use any abrasive wheel which is in any way defective.
Mounting
(c) On first mounting a new abrasive wheel it shall be run at the manufacturer's guaranteed
maximum operating speed for at least five minutes before applying any work to the wheel; and
during such period no person shall be in a position in the plane in which the wheel is rotating.
Spindle
(ii) of such diameter as to ensure rigidity and freedom from vibration due to flexure; and
(iii) so threaded that the nuts will tend to tighten as the spindle rotates. The length of
thread is such that, when the wheel is mounted and the spindle nut is tightened against
the flange, the whole surface of the nut thread bears on the spindle thread.
Work rest
(e) Every non-portable abrasive wheel shall be provided with a work rest which-
(ii) is securely fixed in position as close to the wheel as is possible, and in no case more
than one-eighth of one inch from the rim and side of the wheel.
Flanges
(f) Every abrasive wheel of six inches diameter or over shall be mounted in flanges as prescribed
in the Fourth Schedule:
Provided that the provisions of this sub-paragraph shall not apply to any abrasive wheel which is
cemented to metal backs or mounted in chucks.
Grindstone
(6) Every spindle of every polishing or buffing wheel shall be so guarded as to prevent contact
with it, whether a wheel is mounted on it or not.
Tumbling barrels
(a) enclosed or guarded to sufficient height so as to prevent any person from coming into
contact with the tumbler when it is in motion;
(b) provided with a substantial device to prevent movement of the drum while being
loaded or unloaded; and
(c) provided with dust tight or efficient exhaust device for removal of dust or enclosed in
dust tight booths or rooms connected to efficient exhaust systems.
(1) In respect of every machine in which rolls are used, the provisions in this regulation relating to
fencing and safety shall apply.
(2) In this regulation the following terms have the meanings hereby respectively assigned to
them-
"roll" means two or more cylindrical bodies placed a small distance apart and rotatable in
opposite directions to draw metallic or non metallic material between them in order to compress
or crush or shape it, to make it smooth or glossy, to print on it, or to distribute or to spread a
viscous liquid on its surface, and includes a single roll revolving over a moving flat bed and used
in similar operations;
"calender" means a machine with smooth rolls used for pressing cloth, leather, molten glass,
paper or rubber;
"crushing roll" means a machine ordinarily provided with corrugated or toothed rolls used for
crushing materials, dry or wet;
"roller mill" means a machine ordinarily provided with smooth or corrugated rolls used for grinding
or mixing chemicals, enamels and paints, food products, printing inks rubber, soap and other
materials, or for pressing materials together;
"rolling mill" means a machine used for reducing hot or cold metal bars, billets, ingots, plates,
rods and slabs to specified profiles or sections or for finishing such materials by passing them
through a set or train of driven rolls;
"cylinder press" means a printing press in which the paper or other material is supported on
revolving cylinders and forced against printing surfaces also supported on reciprocating flat beds;
"rotary press" means a printing press in which the paper or other material supported on revolving
cylinders is forced against printing surfaces also supported on revolving cylinders.
(3) (a) Belts, coupling, flywheels, gears, pinions, pulleys, shafts, sprockets, wobblers and other
moving parts on the sides of every machine using rolls if located within six feet and six inches of
the floor or working level and not enclosed by the housing of the machine shall be effectively
fenced.
Fencing of nips
(b) Every running-in point or nip of every set of rolls shall, unless such rolls are safe by reason of
their position, be fenced.
Safety device
(c) Rolls on machine not specifically mentioned in this regulations shall be equipped with-
(i) quick power disconnecting or reversing device within easy reach of either hand or
either foot of the operator; and
(ii) a fixed or self adjusting barrier on the in-running side of the rolls so arranged that the
material to be processed can be fed to the rolls without permitting the fingers of the
operator to be caught between the rolls or between the guard and the rolls.
Cleaning of rolls
(ii) disconnecting the power, except on large machines which cannot be turned by hand
and are equipped with slow motion power control.
Rolling mills
(4) (a) Reels on rod rolling mills shall be screened off, to prevent ends of rods from whipping,
breaking off, flying or jumping out of the rolls.
(b) Before changing rolls, making readjustments or starting repairs on rolling mills, all switches or
valves controlling machinery shall be locked.
(c) Locks on control switches or control valves for rolling mill machinery shall not be removed until
the responsible person has ascertained that all safeguards are in place and all workers and tools
are in the clear.
(d) Before starting rolling mills for any purpose, the responsible person or operator shall give
warning by means of audible or visible signals, followed by an interval of not less than thirty
seconds to ensure that everyone is out of danger.
(a) shall be effectively fenced except over the necessary openings for feeding and
discharging the material being processed, which openings shall be provided with
hoppers, chutes, or spouts or platform guard so constructed that the fingers of the
operator cannot come into contact with the rolls; and
(b) where toxic or irritating dusts, fumes or vapours are liberated from the material being
processed, shall be properly connected to efficient exhaust systems.
Dough rollers and brakes
(6) (a) Every dough mee or meehoon roller shall be fenced by-
(i) a feeding chute and a bridge or tunnel guard as illustrated the Fifth Schedule; or
(ii) a hopper over the rolls of such design that the operator cannot reach the nip of the
rolls.
(b) Every dough brake shall be provided with guards over the tops of the rolls and if not equipped
with automatic feeding devices, shall be provided both in front and behind the rolls with grid
guards which, on contact with the hands or arms of the operators, will actuate mechanisms which
stop and reverse the motion of the rolls.
(7) (a) The openings in the frame of every cylinder press near the point of operation, and the
spaces between the segments and the register racks shall be fenced.
(b) No person shall change formes, make ready, adjust, clean or oil any cylinder press without
first disconnecting the power.
(i) a hinged metal guard over the exposed part of each plate cylinder; and
(ii) complete metal enclosure of both sides of each inking mechanism, from the fountain
to the plate cylinder.
(b) Every rotary press shall be provided with means for turning the press by hand.
(c) Where a pit is required under any rotary press it should not be less than four feet in depth to
facilitate safe access for necessary adjustment, oiling or repairs.
(9) (a) Every horizontal two roll milling machine employed in the manufacture of crepe rubber
shall be provided with-
(i) a platform guard in accordance with the specification given in the Sixth Schedule:
Provided that the Chief Inspector may, by certificate in writing and subject to such
conditions as he may stipulate, exempt any such machinery from the provisions of this
requirement; and
(ii) a device for stopping the rolls and such device shall-
(a) stop the rolls with no material between the rolls within a period of three
seconds from the time it is operated;
(d) where a clutch is fitted between the machine and the source of power,
disengage such clutch by releasing a failing weight on the clutch withdrawal
mechanism and such weight shall be sufficiently heavy to prevent the clutch
remaining in engagement while the weight rests on the withdrawal
mechanism;
(e) be capable of being re-set from a position wholly outside the fencing;
Provided that where a horizontal two roll milling machine employed in the
manufacture of crepe rubber is powered by an electric motor, such a
machine shall need only to comply with the provisions of sub-paragraph (i)
and sub-paragraph (ii) (a), (b) and (e) of this paragraph.
(b) Every horizontal two-roll milling machine employed in the milling of scrap rubber shall be
provided with a mechanical device designed to force the rubber between the rolls.
(10) (a) Every continuous rubber sheeting machine shall be fitted with a tunnel guard at the first
or feeding head, and where practicable at all other heads.
(b) Every tunnel guard shall be of substantial construction and at the first head have a clear
vertical opening not exceeding one and three quarter inches at a distance not less than nine
inches from the nip of the rolls; and where fitted to the other heads, the vertical opening shall not
be greater than one inch at a distance of not less than six inches from the nip of the rolls.
(c) Where it is impracticable to fit tunnel guards at heads other than the first head, fencing shall
be provided which will prevent access to such heads; and the fencing shall be so interlocked with
the clutch or source of power that the machine cannot be operated unless the fencing is in
position.
(d) Every continuous rubber sheeting machine shall be provided with a device for stopping the
machine and such device shall-
(i) stop the machine with no material between the rolls within a period of three seconds
from the time it is operated;
(iii) where a clutch is fitted between the machine and the source of power, disengage
such clutch by releasing a falling weight on the clutch withdrawal mechanism and such
weight shall be sufficiently heavy to prevent the clutch remaining in engagement while the
weight rests on the withdrawal mechanism; and
(iv) be capable of being reset from a position wholly outside the fencing :
Provided that where interlocked fencing if fitted in compliance with sub-paragraph (c) of
this paragraph a falling weight need not be fitted.
Testing of machines using rolls
(e) The stopping devices referred to in sub-paragraph (a) (ii) of paragraph (9) and in sub-
paragraph (d) of paragraph (10) in this regulation shall be tested by a responsible person,
appointed by the occupier, before the start of work on every day the machine is used.
Laminators
(i) if both rolls are power driven or the lower roll only is power driven, be provided with a
tunnel guard, and the clear vertical opening of such guard shall not be greater than one
inch at a distance of not less than four and one-half inches from the nip of the rolls; or
(ii) if the upper roll only is power driven, be provided with a screen so fitted as to provide
an aperture through which the material may pass and such aperture shall not be greater
in height than the thickness of the uncompressed material plus one quarter of one inch,
at a distance of not less than one inch, from the vertical tangent to the upper roll, and
such screen shall effectively prevent direct access to the nip of the rolls.
(b) Every horizontal two-roll laminator shall as far as practicable be fitted with tunnel guards or
screens in accordance with the provisions of sub-paragraph (a) above and where such tunnel
guards or screens are not practicable, fencing to the satisfaction of the Inspector shall be fitted at
the nip of the rolls.
(c) Every two-roll laminator shall be provided with a device for stopping the rolls, and such device
shall comply with the provisions of sub-paragraph (a) (ii) of paragraph (9) of this regulation.
(a) a steel mesh guard, so positioned and of such dimensions that the fingers of the
operator or any other person are prevented from contact with the rolls. Such guard shall
be interlocked with the drive so that it cannot be opened unless the clutch is disengaged
or the power otherwise disconnected from the machine and the machine cannot be
started when the guard is not in the closed position; or
(b) a device for feeding scrap rubber into the machine which effectively prevents the
fingers of the operator or any other person from contact with the rolls.
Calenders
(13) Every calender except calenders designed for a laboratory and in use in such a laboratory
shall be provided with a device-
(a) to prevent the hands of the operator or any other person coming into contact with the
nip of the rolls; and such device shall be either-
(iii) a sensitive distance bar so constructed that pressure upon the bar shall
automatically stop the machine; and
(b) for stopping the machine; and such device shall comply with the provisions of sub-
paragraph (a) (ii) of paragraph (9) of this regulation:
Provided that where a sensitive distance bar is fitted in accordance with the provisions of
sub- paragraph (a) (iii) of this paragraph no other stopping device need be fitted.
(1) In respect of woodworking saws the provisions in this regulation relating to fencing and safety
shall apply.
(2) In this regulation the following terms have the meanings hereby respectively assigned to
them-
"bandsaw" means a machine for sawing timber or lumber, equipped with one or more endless
steel bands with a continuous series of notches or teeth on one or both edges and running over a
pair of wheels or pulleys that are usually mounted one above the other or mounted horizontally;
"circular saw" means a machine for sawing timber or lumber, equipped with one or more thin
steel discs with a continous series of notches or teeth on their peripheries, ordinarily mounted on
horizontal arbors or spindles located-
(i) beneath work tables or benches provided with slots through which the upper portion of
the blades projects to cut material pressed against the blades; or
(ii) above work tables or benches, to the level of which the blades are dropped, when
needed, to cut material pressed against the blades; or
(iii) in frames suspended from overhead shafting so that they can be swung to cut
through material resting on the tables;
"crosscut saw" means a woodworking saw with teeth shaped and set for sawing across the grain
of the wood;
"equaliser" means a machine equipped with two circular crosscut saws for cutting barrel staves,
bolts, box-boards, vehicle stock and other lumber products to fixed lengths by simultaneously
trimming both ends;
"mill" means any kind of woodworking saw used for reducing logs to rough-edge lumber or
timber, and includes the carriage and the driving machinery;
"ripsaw" means woodworking saw with teeth shaped and set for sawing along the grain of the
wood;
"swing or pendulum saw" means a saw frame suspended from a shaft above the work table and
equipped with a single circular crosscut saw, which is pulled forward to make cuts, with the
extreme lower edge of the saw passing through a special slot in the table or bench top, and
automatically retires from the saw cut when released;
"travelling saw" means a machine equipped with a single circular crosscut saw that moves
forward in a stationary table when cutting.
Saws
(3) (a) Saws shall be driven by prime movers of sufficient power to avoid all risk of jamming or
wedging of the wood worked. The speed of cutting and the teeth of the saws shall be suitable for
the nature of the work to be done.
(b) Saw blades shall be maintained in good condition and shall not have any cracks. Such blades
shall be perfectly regular, be correctly sharpened, and correctly set.
Removal of waste
(c) The floors of all rooms or buildings in which wood working saws are used shall be kept free
from obstruction and as far as reasonably practicable from wood wastes. Where practicable the
saws shall be provided with suitable suction hoods, properly connected to efficient exhaust
systems.
(d) Every stand for head sawyers on a band mill or circular mill shall be protected by shields not
less than three feet and six inches in height, constructed
(i) of iron or steel, not less than a quarter of one inch thick; or
(e) Every log carriage or saw carriage for band mill or circular mill shall be-
(i) of iron or steel, or of heavy timber mortised or dovetailed and through-bolted; and
(ii) completely decked over, to prevent persons from stepping through openings in
frames.
Stands for log setters
(f) Every stand for log setters on band or circular mill long carriages shall be provided with anti-
slip surfaces.
(g) No roof trusses, timbers or other parts of the building or fixtures shall be located within six feet
and six inches above the surface of band or circular mill log carriage decks.
Circular saw
(4) (a) Every woodworking circular saw shall be so installed as to prevent undue movement and
excessive vibration, and shall be fenced in the following manner-
(i) that part of the saw blade below the table shall be fenced by two metal plates, one on
each side, not more than six inches apart and extending from the underside of the table
to a point not less than two inches beyond the tips of the saw teeth; and such metal
plates shall be of not less than No. 14 gauge in thickness unless they are provided with
beaded edges, in which case No. 20 gauge material may be used;
(ii) the top of the saw blade shall be fenced by a strong, easily adjustable guard with side
flanges at the sides of the saw and the guard shall be kept so adjusted that the said
flanges shall extend below the roots of the teeth of the saw; and the guard shall extend
from the top of the riving knife to a point as low as is practicable at the cutting edge of the
saw:
Provided that in the case of circular rip saws used exclusively for breaking down logs a
guard approved by the Chief Inspector shall be used; and
(iii) behind and in direct line with the saw blade there shall be a riving knife which shall
have a smooth surface, shall be strong, rigid and easily adjustable and shall comply with
the following conditions:
(a) the edge of knife nearer the saw shall form and arc of a circle having a radius
not exceeding the radius of the largest saw used on the bench;
(b) the knife shall be slightly thinner than the saw kerf and slightly thicker than the
saw blade and shall not be less than two inches in width at the top of the saw
table;
(c) the knife shall be maintained as close as is practicable to the saw blade, and
at the level of the bench the distance between the front edge of the knife and the
teeth of the saw blade shall not exceed half of one inch; and
(d) the knife shall extend upwards from the bench to within one inch of the top of
the saw blade:
Provided that in the case of a saw of a diameter of twenty-four inches and over a riving
knife need not be fitted if other means of preventing the wood bending on the saw blade
are adopted.
(b) A suitable push stick shall be kept available for use at the bench of every circular saw:
Provided that the push stick need not be used at any cross-cut circular saw or rip saw used
exclusively for breaking down logs.
(d) The packing of a circular saw blade shall be carried out only when the saw is at rest.
(e) The speed of any circular saw blade in revolutions per minute shall not exceed the quotient of
43,200 divided by the diameter of the saw blade measured in inches.
(f) The feed rollers on any circular saw bench shall be fenced.
Equalisers
(5) (a) Every equalising saw shall be covered so far as practicable on the tops and back and
when, mounted on arbors outside the bearings, and also on the outer part of each saw to a point
below the bottom.
(b) Every equalising saw equipped with carriers shall be provided with springs or weights to keep
the carriers away from the saws except when the stock is being fed.
Travelling saw
(c) extend not less than two inches in front of the saw teeth when the saw is in its back
position; and
(d) be limited in width so as to give a clearance of a quarter of one inch on each side of
the saw blade.
Swing saw
(7) (a) Hood guards on swing saws or pendulum saws shall extend below the arbors, with the
side cover next to the end of the arbor preferably hinged for access to the saw.
(b) The lower part of swing saws shall be guarded when the saw is in its back position.
(i) limit chains or other positive devices which will prevent the front edge of the saw from
advancing beyond the front edge of the saw table;
(ii) counterweights or other effective devices which will automatically return the saw so
that the front edge of the saw is not less than one inch behind the back edge of the saw
table when the saw is released by the operator at any point of its travel; and
(iii) latches or other positive means which will prevent the saw from rebounding when
swinging back.
(d) Belts on swing saws shall be enclosed-
(i) for the entire length on the front toward the operator; and
(ii) to a height not less than six feet and six inches above the floor or working level on the
back and on both sides.
Band saw
Provided that a guard need not be fitted to the driving belt side of the bottom bandwheel if
such side is safe by reason of its position;
(ii) the guard at the front of the upper bandwheel shall be hinged and the lower
bandwheel guard shall be hinged or removable;
(iii) the guard covering that part of the saw blade between the guide and the upper
bandwheel shall be attached to the guide and shall move vertically with the guide; and
(ii) the saw blade shall be completely enclosed except as is necessary to permit passage
of the material being sawn.
Other saws
(9) Every saw not otherwise described in the regulation and which is moved towards the material
shall be fenced by-
(a) a guard which exposes the cutting portion of the saw blade only when the saw is in
use; and
(b) in the case of a cross-cut saw, a balance weight or other device to hold the saw away
from the cutting position when not actually cutting.
(1) No planing machine, except mechanically fed planing machinery, shall be used for overhand
planing unless it is fitted with a cylindrical cutter block; and no piece of wood less than twelve
inches in length shall be planed on such machine unless a safe-hoder is used.
(2) Every planing machine used for overhand planing shall be fenced by a "bridge" guard capable
of covering the full length and breadth of the cutting slot in the bench, and so constructed as to be
easily adjustable in the vertical and horizontal directions.
(3) The feed roller of every planing machine used for thicknessing, except a combined planer and
thicknesser, shall be provided with an effective guard, which will give a clearance not greater than
a quarter of one inch regardless of the thickness of the wood.
(1) The cutter of ever spindle moulding machine shall be fenced where practicable.
(2) A suitable spike, push-stick, jig or holder shall be provided and kept available for use at the
bench of every spindle moulding machine.
The cutting heads and knives of every grooving and tenoning machine shall be fenced by sheet
metal guards securely fastened to the machine.
Every chain mortise machine shall be provided with a telescoping self adjustable guard, covering
the sprocket wheel and the chain down to the top surface of the material being processed.
Regulation 29. Combined wood working machine.
Combined machines having a number of tools shall be so constructed that only one tool can be
used at a time, and provisions shall be made whereby it is possible to disengage each tool
separately and each tool on combined machines shall be provided with the protective devices
prescribed for non-combined machines.
(1) In respect of agitating, stirring, or mixing machines, the following general provisions relating to
fencing and safety shall apply-
(a) Where practicable, every mixing operation involving liberation of dust, fumes or mists
shall be effected in closed apparatus.
(b) Every horizontal and vertical mixing machine shall be fenced by a cover fitted with an
interlocking device so arranged that power cannot be applied to the agitator unless the
cover is within three inches of complete closure; and so arranged that the cover cannot
be opened further than three inches of complete closure when power is being applied to
the agitator.
(c) Where the top of an open agitator, beater or paddle tank is less than three feet and six
inches above the floor or working level, adequate railings shall be furnished on all open
sides, and where it is less than six inches above the floor, toeboards shall be provided.
(d) Every machine with mechanical agitating or stirring devices installed for use with
removable bowls shall be provided with interlocks to prevent access to such devices
while in motion.
Dough mixer
(2) (a) Every dough mixer shall be provided with tight fitting covers of substantial material over the
tops of the mixing bowls.
(i) a fixed cover shall be equipped with valve controlled feed to and discharge from the
mixers; or
(a) the cover cannot be opened until the blade-driving mechanism has been
stopped; and
(b) the blades cannot be set in motion again until the cover is in place on the
mixing bowl.
(c) Every horizontal tilting-type dough mixer, in which the rotating blades are not used for
discharging, shall be provided with interlocking device or automatic power cut-off which-
(i) will disconnect the power from the mixing blades when the bowl starts to tilt; and
(ii) will prevent application of the power again until the bowl has been returned to its
operating position.
(d) Every horizontal tilting-type dough mixer that is cleared by rotating the blades while the bowl is
in the tilted or unloading position shall be provided with an interlocked cover which will prevent
access to the rotating blades while the bowl is in the vertical position but will allow a limited
amount of opening of the cover for the discharge of the dough when the bowl is titled.
(3) (a) In the case of other mixing machines of the dough mixer type (in the food and other
industries), that is machines which present crushing or shearing hazards between the blades or
between the blades and the bowls, every such mixing shall be equipped with safety devices as
provided in the foregoing provisions for dough mixers.
(b) In the case of other mixing machines of the tumbling barrel type every such mixing machine
shall be equipped with safety devices as provided in regulation 22 (7) for tumbling barrels.
(1) The hopper of every mincing machine shall be fenced by a tray; and the feed opening in such
tray shall be of such diameter or so fenced as to prevent access to the danger area.
(2) A push stick shall be provided at every mincing machine.
(1) Every grinding mill, husker, disintegrator, hammer mill, extruder and every similar machine
shall be fenced by a hopper and outlet chute; and such hopper and outlet chute shall be of such
size and arrangement as to prevent the operator from coming into contact with the moving parts.
(2) Where the feed to any machine of the class given in paragraph (1) of this regulation is through
an opening in a floor or feeding platform such opening shall have a raised cover and such cover
shall be within six inches of the floor or feeding platform and shall extend not less than nine
inches beyond the opening in all horizontal directions:
Provided that no cover need be fitted where the size and shape of the feed chute is such that no
part of the operator can reach any moving parts.
(1) Every centrifuge and hydro-extractor shall have the maximum permissible speed stamped on
the basket thereof; and no centrifuge or hydro-extractor shall be run at a speed in excess of the
maximum permissible speed.
(2) The maximum permissible speed shall be the manufacturer's designed speed; and where this
is not obtainable the following speeds shall not be exceeded-
(3) (a) Every centrifuge and hydro-extractor shall be provided with a brake.
(b) Every centrifuge shall be provided with a substantial lid. Where practicable this lid shall be
provided with an interlock or other approved device that will prevent the lid being opened while
the basket is in motion and prevent the operation of the basket while the lid is open. Such device
shall not prevent rotation of the basket by hand.
(c) Every hydro-extractor shall be provided with a substantial lid, so equipped with such interlock
or other approved device as will prevent the lid being opened while the basket is in motion, and
prevent operation of the basket while the lid is open. Such device shall not prevent rotation of the
basket by hand:
Provided that only sub-paragraph (a) of this paragraph shall apply to small enclosed bowl-type
separators used for cleaning oil, separation of liquids, and works of such nature or similar small
machines.
(1) In respect of presses, the provisions in this regulation relating to fencing and safety shall
apply.
(2) In this regulation the following terms have the meanings hereby respectively assigned to
them-
"power press" means a power driven machine for compressing, cutting or shaping metallic or
non-metallic substances by pressing drawing or stamping, but does not include hammer or
forging press, shearing machine, and cylinder or rotary printing press equipped with revolving
printing or impressing cylinders mounted on horizontal shafts;
"punch press" means a power press equipped with a ram or slide and with dies for the purpose of
bending, blanking, coining, curling, cutting, drawing, embossing, extruding, forming, perforating,
piercing, punching, redrawing, reaming or trimming materials under great pressure;
"hydraulic press" means a press in which power is transmitted to the ram by hydrostatic pressure;
"platen press" means a printing press in which the paper or other material, supported on flat
impressing surfaces, is forced against the printing surfaces which are supported on stationary flat
beds.
(3) (a) Every press, other than a hydraulic press shall be equipped with effective braking device.
(b) Revolving or reciprocating parts on the sides of presses located within six feet and six inches
of the floor or working level and not enclosed by the housing of the machine shall be fenced.
(i) fixed enclosure of the ram, with the opening between the bottom of the enclosure and
the work or working surface not exceeding a quarter of one inch and with the top of the
enclosure extending at least as high as the upper limit of the ram; or
(ii) limitation of the ram stroke so that the clearance between the ram and the die or
stripper does not exceed a quarter of one inch.
(b) The ram enclosure on power and punch presses shall-
(i) enclose the rear as well as the front and sides of the ram;
(ii) be of sheet metal, perforated or expanded metal, strong wire mesh, or non shatterable
transparent material;
(iv) have no opening as would enable any part of the hand to come within the trapping or
nipping area.
Power and punch presses (hand fed)
(5) (a) Every hand fed power press and press brake shall be fenced by one of the following
means-
(i) a static fixed guard at the front or feeding side and both sides of the ram to prevent
access of the fingers of the operator to the danger zone; and the distance of the front of
the static fixed guard from the ram, and the length and depth of the feed opening shall
comply with the provisions of the Seventh Schedule;
(ii) an interlocked guard which prevents the ram from making a stroke unless the guard is
in its protective position; and so fences the front and both sides of the ram as to prevent
access of the fingers of the operator to the danger zone when the guard is in its
protective position;
(iii) an operating device which requires the simultaneous action of both hands of the
operator to operate the press; and so arranged that it cannot be operated by one hand
and that it prevents access of the fingers of the operator to the danger zone before
completion of the pressing stroke of the ram;
Provided that on pedal operated presses a device may be provided which requires both
hands of the operator to release such a device before the foot pedal can be moved;
(iv) an automatic sweep guard, so arranged to sweep the operator's hand out of the
danger zone as the ram descends, and a fixed guard on both sides of the ram so
arranged that no "nipping" hazard can exist between the sweep guard and any fixed
structure:
Provided that no protective device need be fitted to any hand fed power press where the
stroke of the ram is such that the maximum possible clearance between the ram and the
die or stripper is three-eighths of one inch or less.
(b) The Chief Inspector may, in his discretion, permit the use of means or types of guard other
than those specified in sub-paragraph (a) above.
(c) Every foot pedal on every hand-fed press shall be so fenced that it cannot be accidentally
struck.
(d) During the operation of setting the dies in the press, adequate means shall be provided to
prevent the dropping of the ram; and the source of power shall be disconnected from the press
and the press turned by hand until the correct alignment of the dies is obtained.
Hydraulic presses
(6) (a) Every hydraulic press with downstroking rams shall be provided with interlocking guard
and means of positively supporting the ram when the guard is in the open position.
(b) Where the operating valves are not part of or attached to the frames of a hydraulic press-
(i) the valves shall be so located that the operator will have a clear and unobstructed view
of the press when standing in the normal operating position; and
(ii) where the operation of the press is not plainly visible, a mirror affording full view of the
press shall be installed in front of the operator.
Clicking presses
(7) (a) Every clicking press using fixed dies shall be provided with one of the means prescribed in
sub-paragraph (a) of paragraph (5) of this regulation.
(b) The platen stroke of every clicking press using hand dies shall be adjusted so that the platen
will not come closer than three inches to the table.
(c) hand dies shall not be less than three inches in height and shall be provided with a handle or
safety flanges.
Garment press
(8) Every garment press shall be fenced by an operating device which requires the removal of
both hands of the operator from the danger zone until the press is closed.
Platen press
(9) (a) Every platen press and other platen type machine shall be equipped with-
(ii) an automatic safety stop which will prevent the platen from closing if there is any
obstruction between the platen and the bed.
(b) No hand-fed platen press shall be operated at a speed in excess of thirty-five impressions per
minute.
Baling presses
(10) (a) In every baling press where the moving platform rises above floor level, it shall be
provided with smooth aprons to prevent workers from getting caught between the floor and the
press platform.
(b) The edges of the pit in which the platform moves shall be chamfered or otherwise guarded so
as to prevent a person's foot from being trapped between the edge of the pit and the edge of the
platform.
(c) Every baling press on which two workers are employed shall not be started up or down by one
of the workers without a signal from the other, unless it is started up by a device requiring
simultaneous action by both workers.
(11) (a) Every trough mixer shall be fenced by a substantially constructed guard, the largest
opening of which measured parallel to the shaft shall not exceed one inch.
(c) Every dry and semi-dry brick-making machine shall be fenced so as to prevent the hands and
arms of the operator being trapped between the reciprocating feed box or top platen and the table
or lower platen.
(a) a starting device which requires the simultaneous action of both hands to start the
cutting action and of at least one hand on a control during the complete stroke of the
knife; or
(b) an automatic guard which will remove the hands of the operator from the danger zone
at every descent of the blade, used in conjunction with a one hand starting device, and so
designed as to return positively to its starting position after each complete cycle of the
knife; or
(c) a guard which will positively prevent the hands of the operator or any other person
from entering the danger zone.
(1) Every turret lathe and every machine in which the rotating stock bar extends beyond the end
of the machine shall be fitted with tubular guards, substantially supported and enclosing the
projecting stock bar.
(2) Chucks used for holding tools in drilling machine shall have no projecting parts.
(3) Drills, reamers and taps used in drilling machines shall be fenced where practicable.
(4) Suitable clamps, jigs or fixtures shall be provided for holding work pieces on vertical drilling
machines.
(5) Every milling cutter mounted on horizontal arbors for external operation, shall be provided with
a strong guard of suitable material:
(a) enclosing the cutting surface, except the part necessarily exposed for the milling
operation, and extending on each side of the cutter to the ends of the arbor or to the
arbor supports; or
(b) enclosing the cutter completely but opening automatically to a sufficient extent to
permit the cut to be made as the work approaches the cutter.
(1) Every eccentric motion crankshaft of every tea roller shall be fenced so that the points of
shear between the crankshaft webs and the bearings cannot be reached.
(a) so arranged that there shall be no crushing points between the scraper ring and the
edge of the rolling table; or
(b) so fenced that the operator cannot reach the rolling table.
(1) Every glass bottle or syphon filling machine working under pressure shall be fenced by a
sheet or mesh guard, the maximum dimension in any opening of which shall not exceed one
quarter of one inch; and the guard shall be so arranged as to prevent effectively any person being
struck by pieces of broken glass.
(2) Every glass bottle corking or capping machine shall be provided with a table or other device
for supporting the bottle during the corking or capping operation; and a substantial metal screen
shall be placed between the machine and the operator; and such screen shall be so constructed
as to prevent effectively any person being struck by pieces of broken glass.
Conveyor machinery.
(1) In respect of conveyor machinery, the following general provisions relating to fencing and
safety shall apply-
(b) Where frequent access is required to a conveyor machinery, the floor in which the
conveyor machinery is located shall be provided with a foot walk or cat walk along the
entire length, and such foot walk or cat walk shall not be less than eighteen inches in
width and equipped with guard rails and toe-boards:
Provided that the provisions of this sub-paragraph need not apply with respect to portable
conveyors used in the open at ground level in or near quarry or mine faces for the
purpose of conveying metal or other mined material.
(c) Where a conveyor, which is not entirely enclosed is located in pits or at floor level, any
floor opening shall be guarded by guard rails and toe boards.
(d) Every enclosed conveyor used for carrying combustible materials of an explosive
nature shall be provided with safety relief vents leading as directly as possible to the
outside air and not connected with any chimneys, pipes, vents or flues used for any other
purpose.
(e) Every power driven conveyor shall be provided at its loading and unloading stations,
at its drive and take up ends, and at other frequent and convenient places, with devices
for stopping the conveyor machinery in the case of an emergency.
(f) Every conveyor which carries loads up inclines shall be provided with mechanical
devices that will prevent the machinery from reversing and carrying the loads back
towards the loading point in the event of the power being cut off.
(g) Where material is loaded on moving conveyors by hand, the speed of the conveyors
shall be slow enough to allow loaders sufficient time to place the material in position
without losing their balance, and in such a manner that the material will not project to a
dangerous extent over the sides of the conveyors or be likely to fall.
(h) Where a conveyor extends to points not visible from the control stations, it shall be
equipped with warning signals to be used by operators before starting the machinery so
as to warn persons who may be within the danger zone.
Chute gravity conveyor.
(2) On every chute gravity conveyor, where heavy articles are transported and cannot be plainly
seen in their descent, there shall be provided at the delivery end a device to give warning that a
package is about to be delivered.
Belt conveyor.
(3) Every belt conveyor shall be fenced by a guard at each nip-point, and such guard shall
extend not less than three feet from such nip-point; and where materials which are liable to stick
to the drum are carried, fixed scrapers or brushes shall be fitted.
Chain conveyor.
(4) (a) Every overhead chain conveyor shall be so installed that ample clearance is provided
between the material transported and any fixed or moving object.
(b) Every apron conveyor used for carrying unpacked bottles, jars or other glass containers shall
be provided with side rails at a suitable distance above the conveying surfaces to prevent the
containers from tipping over or falling off.
(c) Every inclined bucket conveyor shall be enclosed with solid guards which-
(i) are not less than six feet and six inches in height, so as to prevent anything being
pushed or thrown into the shaftways and to hold any material which might drop from the
buckets; and
(ii) are provided with wire-glass windows or doors, or with removable sections to facilitate
inspection, cleaning and repairs:
Provided that the provisions of this paragraph shall not apply to the main bucket conveyors fitted
on booms, used in dredging or earth excavation works.
Portable conveyors.
(5) (a) Every portable conveyor shall be so designed as to minimise the danger of upsetting or
overturning due to eccentric loading.
(b) Mechanisms for raising or lowering booms on portable conveyor shall be of the self-locking
worm, jack-screw or other positive type.
Screw conveyor.
(6) (a) Every screw conveyor not of the totally enclosed type shall be placed in steel or steel-lined
trough fitted with well secured tight covers of heavy wire mesh in removable sections so as to
prevent any part of a person from coming into contact with the screw and where practicable, a
corresponding top cover made of not less than 1/8" steel plate in removable sections shall be
fitted.
(b) No person shall attempt to loosen material in clogged screw conveyors or to carry out any
repair work on screw conveyors without first shutting off the power and locking the controls.
Every machine not specifically referred to in these regulations shall be fenced in such a manner
as an Inspector shall require.
(1) It shall be the duty of the occupier to comply with the provisions of these regulations and to
ensure that they are observed provided that in the case of machinery used in common by the
owner and the occupier these duties shall be the responsibility of both the owner and the
occupier.
(2) It shall be the duty of the operator to make use of the fencing.
Any person who commits an offence against these regulations for which no corresponding
penalty is provided by the Act shall be liable to a fine not exceeding one thousand dollars.
Regulation 44. Compoundable offences.
The Chief Inspector or a Deputy Chief Inspector may compound offences involving the
contravention of regulations 10, 14, 22, 23, 24, 25 and 26.
[Ins.P.U.(A) 86/78]
FIRST SCHEDULE
(Regulation 3)
GUARDS
1. GENERAL SPECIFICATION
(i) Guards shall be so designed, constructed and used that they will-
(f) not constitute a hazard by themselves, that is to say without splinters, sharp corners,
rough edges, and other sources of accidents.
(ii) Every guard shall be securely fastened to the machine or to the floor, wall or ceiling and shall
be kept in place whenever the machine is operating.
Minimum dimensions of materials for the frame-work of metal guards 30" or less in height and
with a surface area not exceeding 10 square feet shall be 3/8" for solid rod 3/4 by 3/4 by 1/8 in.
for angle iron.
Other construction of equal strength may be substituted for guards of the same areas as
mentioned above.
(i) Minimum dimensions of materials for the frame-work of guards more than 30 in. in height and
with a surface area exceeding 10 square feet shall be 1 by 1 by 1/8 in. for angle iron or 3/4 in.
inside diameter for metal pipe.
(ii) Every guard shall be rigidly braced every 3 feet or fractional part of the height to some fixed
part of machinery or building structure.
(i) Minimum dimensions of materials for the frame-work for a guard when fastened to the floor or
working platform without any support or bracing shall be-
(a) not less than 1 1/2 by 1 1/2 by 1/8 in. for angle iron;
(b) 1 1/2 in. diameter for metal pipe; or
(iii) Cylindrical guards should have at least three supporting members carried to the floor.
(iv) Joints of all frame-work shall be equivalent in strength to the materials of the frame.
Frame-work of guards for horizontal overhead belts, ropes or chains situated more than 6 feet 6
inches above the floor or working platform if of angle iron, shall be at least-
Every guard shall be provided with adequate number of supports and attachments so as to
ensure sufficient rigidity and resistance.
6. FILLING MATERIALS
(i) Fillers shall be made of solid sheet metal not less than 0.03 inch in thickness, perforated sheet
metal not less than 0.04 inch in thickness, expanded metal not less than 0.05 in. in thickness, or
woven wire not less than 0.06 inch in diameter.
(ii) Fillers of other materials of equal strength for the same areas may be substituted.
(iii) Where woven wire is used it shall be of the type in which the wires are securely fastened at
every crosspoint by welding, soldering, or galvanising, except in the case of diamond or square
wire mesh made of wire 0.08 inch in diameter, 3/4 inch mesh, or heavier.
7. FASTENINGS
Filler materials shall be securely fastened to angle-iron frame-work with rivets or bolts, by
welding, or by weaving through the frames.
Filler material for pipe frames shall be made into panels with rolled edges or bound with sheet
metal, and the panels shall be fastened to the frames with steel clips.
8. FILLER OPENINGS
Where guards or enclosures are within 4 inches from moving parts of machinery at all points, no
mesh or opening shall be more than 1/4 inch in width, and where clearances are above 4 inches
no mesh or opening should be more than 2 square inches in area.
9. "U" GUARDS.
"U" guards shall be constructed of material specified for fillers in paragraph 2 above and where
necessary edges shall be reinforced by rolling or wiring or by binding with angle or flat metal.
Where wood is used for guard material such wood shall be sound, tough and free from any loose
knots and shall be made of planed lumber not less than 1 inch rough board measure or of
plywood or fabricated products or equal strength, and all edges and corners shall be rounded off,
and shall be securely fastened together with wood screws or hardwood dowel pins, bolts, rivets,
or crimped nails, and shall be equal in rigidity to metal guards.
SECOND SCHEDULE
(Regulation 3)
CONSTRUCTION OF RAILINGS
THIRD SCHEDULE
SPECIFICATION
The thickness of material used for sides and periphery of abrasive wheel protection hoods to be
in accordance with the above table.
The width of the hood "W" to be not less than one and one-half times the thickness of the wheel.
FOURTH SCHEDULE
FLANGES FOR STRAIGHT SIDED ADAPTOR AND SLEEVE MOUNTED ABRASIVE WHEELS
WHERE PROTECTION HOODS ARE FITTED
FIFTH SCHEDULE
PLATFORM GUARD FOR HORIZONTAL TWO ROLL MILLS USED IN THE MANUFACTURE
OF CREPE RUBBER
Dimension "A" & "C" may be varied by an inspector to suit conditions in any particular installation
where adherence to the above is not practicable.
The platform guard is to be of metal not less than 1/8" thick, stiffened as necessary.
The provision of a chute to deliver the milled rubber to the front of the machine is advised.
SEVENTH SCHEDULE
WHERE FIXED EJECTOR PLATES ARE FITTED A GUARD NEED NOT BE PROVIDED
UNLESS THE DISTANCE "E" EXCEED 3/16" IN WHICH CASE THE TOOL MUST BE
PROVIDED WITH A GUARD AS SHOWN
The distances "A" & "B" are determined by the form and size of the work. The distance "D" can
be determined by reference to the graph.
V. MANICKAVASAGAM,
Minister of Labour
FACTORIES AND MACHINERY (PERSON-IN-CHARGE) REGULATION 1970
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
Regulation 1. Citation
Regulation 2. Interpretation.
SCHEDULE
FACTORIES AND MACHINERY (PERSONS- IN-CHARGE) REGULATIONS, 1970
Preamble
IN exercise of the powers conferred by section 56 (1) of the Factories and Machinery Act,
1967[64 /1967.], the Minister of Labour hereby makes the following regulations:
Regulation 2. Interpretation.
In these regulations the terms used shall, unless the context otherwise requires, have the same
meanings as are respectively assigned to them by Part I of the Factories and Machinery Act,
1967, referred to in these regulations as "the Act".
Pursuant to section 29 (2) of the Act, a person in charge of any steam boiler, steam engine,
internal combustion engine or dredge shall, except as provided hereafter, hold an appropriate
certificate of competency prescribed by these regulations.
(1) A person in charge of a steam boiler or steam boilers shall for the purpose of these
regulations be deemed also to be in charge of any unfired pressure vessel supplied with steam
therefrom.
(2) Where these regulations prescribe that an engineer shall be in charge of any machinery such
engineer shall be in charge also of the installation of which such machinery forms part.
(3) Where these regulations do not prescribe that an engineer, dredgemaster or driver shall be in
charge of any machinery, such machinery shall be in the charge of such person or persons as a
Senior Inspector in writing may direct.
Regulation 5. Steam boilers and engines not on a dredge.
(1) This regulation shall apply to steam boilers and steam engines not installed on a dredge and
in this regulation-
"driver" means the holder of a driver's certificate of competency for steam boilers and steam
engines;
"engineer" means the holder of an engineer's certificate of competency for steam boilers and
steam engines;
"heating surface" means, in respect of any steam boiler, the total surface of all plates and tubes
exposed to heat on one side and in contact with water on the other, measured on the water or fire
side, whichever is the greater, and excluding the heating surface of any economiser and
superheater connected thereto;
"visiting engineer" means the holder of an engineer's certificate of competency for steam boilers
and steam engines who is employed by an owner to make periodical visits to and inspections of,
his machinery.
(2) (i) Where the heating surface of a steam boiler, or the aggregate heating surface of steam
boilers connected to a common range, is five hundred square feet or less, a first or second grade
driver shall be in charge of such boiler or boilers during each shift; and
(ii) where more than one steam boiler is connected to a common range or there is more than one
associated steam engine, the driver in charge shall be assisted during each shift by other first or
second grade drivers sufficient to ensure that including the driver in charge there shall not be
more than two steam boilers or two steam engines or one combined steam boiler and steam
engine to each driver.
(3) Where the heating surface of a steam boiler, or the aggregate heating surface of steam
boilers connected to a common range, is greater than five hundred square feet but not greater
than two thousand square feet, a first grade driver shall be in charge of such boiler or boilers
during each shift, and the provisions of paragraph (2) (ii) of this regulation shall apply.
(4) Where the heating surface of a steam boiler, or the aggregate heating surface of steam
boilers connected to a common range is greater than two thousand square feet but not greater
than five thousand square feet, a first grade driver shall be in charge of such boiler or boilers
during each shift, and the provisions of paragraph (2) (ii) of this regulation shall apply. In addition
the owner shall employ a first or second grade visiting engineer who shall comply with the
provisions of regulations 10, 11 and 12.
(5) (i) Where the heating surface of a steam boiler or the aggregate heating surface of steam
boilers connected to a common range, is greater than five thousand square feet but not greater
than ten thousand square feet, a first or second grade engineer shall be in charge of such boiler
or boilers; and
(ii) where more than one steam boiler is connected to a common range or there is more than one
associated steam engine, the engineer in charge shall be assisted during each shift by such first
grade drivers as shall be sufficient to ensure that there shall not be more than two steam boilers
or two steam engines or one combined steam boiler and steam engine to each driver.
(6) (i) Where the heating surface of a steam boiler, or the aggregate heating surface of steam
boilers connected to a common range, is greater than ten thousand square feet but not greater
than twenty-five thousand square feet; a first grade engineer shall be in charge of such boiler or
boilers; and
(ii) where more than one steam boiler is connected to a common range or there is more than one
associated steam engine, the engineer in charge shall be assisted by a first or second grade
engineer and during each shift by such first and second grade drivers as shall be sufficient to
ensure that there shall not be more than two steam boilers or two steam engines or one
combined steam boiler and steam engine to each driver.
(7) (i) Where the heating surface of a steam boiler or the aggregate heating surface of steam
boilers connected to a common range, is greater than twenty-five thousand square feet but not
greater than fifty thousand square feet, a first grade engineer shall be in charge of such boiler or
boilers; and
(ii) where more than one steam boiler is connected to a common range or there is more than one
associated steam engine the engineer in charge shall be assisted by two first or second grade
engineers and during each shift by such first and second grade drivers as shall be sufficient to
ensure that there shall not be more than two steam boilers or two steam engines or one
combined steam boiler and steam engine to each driver.
(8) (i) Where the heating surface of a steam boiler, or the aggregate heating surface of steam
boilers connected to a common range is greater than fifty thousand square feet, a first grade
engineer shall be in charge of such boiler or boilers; and
(ii) where more than one steam boiler is connected to a common range or there is more than one
associated steam engine, the engineer in charge shall be assisted during each shift by a first or
second grade engineer together with such first and second grade drivers as shall be sufficient to
ensure that there shall not be more than two steam boilers or two steam engines or one
combined steam boiler and steam engine to each driver.
Exemption.
(9) Notwithstanding the provisions of this regulation a driver shall not be required to be in charge
of a steam boiler of the following types-
(iv) an autoclave;
(v) any steam boiler in which the steam generated is retained inside the boiler.
(1) This regulation shall apply to internal combustion engines not installed on a dredge and in this
regulation-
"driver" means the holder of a driver's certificate of a competency for internal combustion
engines;
"engineer" means the holder of an engineer's certificate of competency for internal combustion
engines;
"horse power" means in respect of any prime mover the rated output of such prime mover in
brake horse-power which it is able to develop for a period of twelve hours at its rated speed when
working under such conditions as may be specified in any relevant British Standard Specification;
"visiting engineer" means the holder of an engineer's certificate of competency for internal
combustion engines who is employed by an owner to make periodical visits to, and inspections
of, his machinery.
(2) (i) Where the greatest horse-power of any one internal combustion engine in any one
installation is not greater than one hundred, a first or second grade driver shall be in charge
during each shift; and
(ii) where there is more than one internal combustion engine in the installation, the driver in
charge shall be assisted during each shift by such other first or second grade drivers as shall
ensure that, including the driver in charge, there are not more than two engines to each driver.
(3) Where the greatest horse-power of any internal combustion engine in any one installation is
greater than one hundred but not greater than five hundred, a first grade driver shall be in charge
during each shift, and where there is more than one internal combustion engine in the installation
the provisions of paragraph (2) (ii) of this regulation shall apply.
(4) Where the greatest horse-power of any one internal combustion engine in any one installation
is greater than five hundred but not greater than one thousand, a first grade driver shall be in
charge during each shift and where there is more than one internal combustion engine in the
installation, the driver in charge shall be assisted during each shift by such other first grade
drivers as shall ensure that, including the driver in charge there are not more than two engines to
each driver. In addition, the owner shall employ a first grade visiting engineer.
(5) Where the greatest horse-power of any one internal combustion engine in any one installation
is greater than one thousand but does not exceed one thousand five hundred, a first or second
grade engineer shall be in charge, and he shall be assisted during each shift by a first grade
driver and where there is more than one internal combustion engine in the installation such other
first grade drivers shall be employed sufficient to ensure that there are not more than two engines
to each driver during each shift.
(6) Where the greatest horse-power of any one internal combustion engine in any one installation
is greater than one thousand five hundred, a first grade engineer shall be in charge and he shall
be assisted during each shift by a first grade driver and where there is more than one internal
combustion engine in the installation, such other first grade drivers shall be employed sufficient to
ensure that there are not more than two engines to each driver during each shift.
(7) Notwithstanding the provisions of this regulation where in any installation the aggregate horse-
power of a number of internal combustion engines is greater than one thousand five hundred but
not greater than two thousand, a first or second grade visiting engineer shall be employed; and
where the aggregate horse-power is greater than two thousand but not greater than two thousand
five hundred, a first grade visiting engineer shall be employed; and where the aggregate horse-
power is greater than two thousand five hundred but not greater than three thousand, a second
grade engineer shall be in charge; and where the aggregate horse-power is greater than three
thousand, a first grade engineer shall be in charge.
(8) Any visiting engineer employed pursuant to the provisions of this regulation shall comply with
the provisions of regulations 10, 11 and 12.
(9) Notwithstanding the provisions of this regulation, a driver shall not be required in respect of an
internal combustion engine-
Regulation 7. Dredge.
Steam dredge.
(1) A dredge driven by a steam power shall be in charge of a person who holds-
(a) an engineer's (steam) certificate of competency, such person having served for a
period of not less than six months as an assistant in charge of a shift on a dredge and
had such certificate endorsed accordingly, or
(2) A dredge driven by electric power generated by internal combustion engines installed on the
dredge or directly by internal combustion engines shall be under the charge of a person who
holds-
Electric dredge.
(3) A dredge driven by electric power from bulk supply shall be under the charge of a person who
holds-
(4) An engineer or dredgemaster in charge of a dredge shall be assisted during each shift by first
or second grade drivers (steam) or first or second grade drivers (internal combustion engines) as
appropriate in accordance with the provisions of regulation 5 or 6.
Regulation 8. Shifts
(1) For the purpose of these regulations a shift shall be a period of continuous duty of eight hours:
Provided that the period of a shift may be extended but in no circumstances shall such a period
exceed twelve hours except in the case of an emergency.
(2) No person shall, except in case of emergency or at the weekly rotation of shifts, be in charge
of or operate or require or cause any driver or other person to be in charge of or to operate any
machinery for a period exceeding twelve hours in any twenty-four hours.
(1) A driver or other person in charge of machinery due to proceed off duty at the end of his shift
shall not leave such machinery in operation unless and until a relieving driver or other person, as
the case may be, has taken over from him.
(2) A driver or other person in charge of machinery shall not, except in the case of an emergency,
leave his post during his shift unless and until he has been relieved by another driver or other
person, as the case may be.
(1) Every owner or occupier who employs a visiting engineer pursuant to these regulations in
respect of machinery shall provide and maintain a register at or near the place where the
machinery is situated, wherein shall be entered, by such visiting engineer at each visit, the
information prescribed in paragraph (ii) of regulation 11.
(2) The owner or occupier shall countersign every entry by the visiting engineer and shall produce
the register for examination at every regular inspection or at any other time an Inspector may
require.
(3) The register shall be in such form as the Chief Inspector may require.
It shall be the duty of every visiting engineer in respect of the machinery for which he is
responsible-
(i) to make visits of inspection at least once in every two weeks to every steam boiler and
associated machinery and visits of inspection at least once in each month to every
internal combustion engine and associated machinery;
(a) a report on the condition of the machinery and of the effectiveness of any
safety devices fitted thereto at the time of his visit;
(b) details of any repairs required to the machinery and subsequently the dates
when repairs have been executed;
(c) details of any breakdown of the machinery which may have occurred since his
last visit and of the repairs effected;
(iii) to submit to the Inspector not later than the tenth day of every month, a report on his
inspections during the preceding month in such form as the Chief Inspector may require;
(iv) to be present at every regular inspection of the machinery and at such other
inspections thereof as an Inspector may require;
(v) to assist an Inspector in any investigation he may make of any accident connected
with the machinery reported under the provisions of section 31 of the Act.
The Chief Inspector may, in his discretion limit the number of boilers, internal combustion engines
and other machinery in respect of which a visiting engineer is employed.
For the purpose of assessing the number and grade of drivers required under these regulations,
an Inspector may ignore any steam boiler, steam engine or internal combustion engine which-
Where an Inspector is of the opinion that, by reason of the size, arrangement or amount of
ancillary machinery, in the installation or factory the number and grade of the drivers prescribed in
these regulations is insufficient to ensure the safe operation of the installation or factory he may,
in his discretion, require an occupier or owner to employ drivers in excess of the number
prescribed.
Every owner or occupier of machinery who in pursuance of these regulations employs any person
holding a certificate of competency shall, when such person leaves his employ, give notice
thereof in writing to an Inspector. Such notice shall give the name, the grade and number of the
certificate of competency, of the engineer, dredgemaster or driver who is to replace the said
person and be accompanied where appropriate by the current certificate of fitness of the
machinery concerned for the Inspector's endorsement and return.
In the case of death, sickness or leave of absence of the person prescribed to be in charge of a
machinery, or for any good and sufficient cause, the Chief inspector may, notwithstanding the
provisions of these regulations, authorise the owner or occupier by a certificate in writing (which
certificate may be revoked at the discretion of the Chief Inspector) to operate the machinery for a
period not exceeding one calendar month without the person in charge thereof subject to such
conditions as may be specified in the certificate.
Regulation 17. Automatic plant.
Where any steam boiler or internal combustion engine is fitted with fully automatic controls, the
Chief Inspector may, notwithstanding the provisions of these regulations, reduce the grading or
the number of drivers required under these regulations or both such grading and number by a
certificate in writing (which certificate may be revoked at the discretion of the Chief Inspector) and
subject to such conditions as may be specified in the certificate.
Notwithstanding the provisions of these regulations relating to the grade and the number of
engineers and drivers for any steam boiler, steam engine, or internal combustion engine the Chief
Inspector may increase or reduce the grade or the number or both such grade and number by a
certificate in writing (which certificate may be revoked at the discretion of the Chief Inspector) and
subject to such conditions as may be specified in the certificate.
An owner or occupier shall not require or permit any person to work on any machinery unless he
has caused such person to be instructed-
(i) in the precautions to be taken against any danger to health which may arise from work
on the machinery; and
(ii) in the use and where necessary the adjustment of the safety appliances provided; and
(iii) in the precautions to be observed in the operation, cleaning and maintenance of the
machinery;
Provided that the holder of a certificate of competency need not be so instructed in respect of
machinery to which the certificate relates.
(1) An owner or occupier shall not require or permit any person to operate or to work on any
machinery set out in the Schedule to these regulations unless such person has had a course of
instruction in the working of the machinery and for a period of not less than ten days thereafter is
under the supervision and in the immediate company of an operator with not less than six months
experience of the operation of such machinery.
(2) The Minister may at any time by notification in the Gazette add to, alter or amend the said
Schedule as he shall deem fit.
Any person who commits an offence against these regulations for which no corresponding
penalty is provided by the Act shall on conviction be liable to a fine not exceeding one thousand
dollars.
SCHEDULE
(Regulation 20)
1. Power press, drop stamp, guillotine, clicking press, brick and tile press and any similar
machine in which the material to be processed is fed between a reciprocating tool and a fixed die
or bed.
2. Rubber scrap washer, rubber creping, sheeting and laminating machine, calender, oil
expressers and rolls, cloth wrapping and solution spreading machine and any similar machine in
which the material to be processed is fed into the in-running nip between pairs of revolving parts.
3. Circular saw, band saw, planer, moulder, chain mortising and other woodworking machinery.
4. Printing machinery.
5. Metal sawing, planing, milling, turning and other metal working machines.
8. Steriliser, vulcaniser and other unfired pressure vessels in which the material to be processed
is placed.
9. Electric lift, crane, excavator, winch, crab and any hoisting machine other than a rope or chain
block.
Regulation 1. Citation.
Regulation 2. Interpretation.
Regulation 3. Members of Panel of Examiners.
Regulation 4. Appeal Board.
Regulation 5. Examinations.
Regulation 6. Exemptions from examinations.
Regulation 7. Conducting of examinations.
Regulation 8. Failure in examinations.
Regulation 9. Applications.
Regulation 10. Qualifications for examinations of engineers.
Regulation 11. Qualifying workshop service.
Regulation 12. Engineering work of an allied nature.
Regulation 13. Attendance at a technical college or equivalent technical institution.
Regulation 14. Other service.
Regulation 15. Apportionment of steam and internal combustion engine service.
Regulation 16. Approved training in thermal power stations.
Regulation 17. Restricted certificate of competency.
Regulation 18. Qualifications for examination of dredgemaster.
Regulation 19. Qualifications for examination of engine drivers.
Regulation 20. Examination syllabus.
Regulation 21. Grant of certificate of competency.
Regulation 22. Endorsement of certificate of competency.
Regulation 23. Duplicate certificate of competency.
Regulation 24. Holder suffering form infirmity.
Regulation 25. Defaced certificate of competency.
Regulation 26. Suspension of certificates of competency pending reference to court of enquiry.
Regulation 27. Suspension of drivers certificates of competency in case of misconduct.
Regulation 28. Cancellation of suspension of certificate of competency.
Regulation 29. False representation.
Regulation 30. Lost certificate of competency.
Regulation 31. Fees.
Regulation 32. Penalty.
FIRST SCHEDULE
SECOND SCHEDULE
FACTORIES AND MACHINERY (CERTIFICATES OF COMPETENCY- EXAMINATIONS)
REGULATIONS, 1970
Preamble
IN exercise of the powers conferred by section 56 (1) of the Factories and Machinery Act,
1967[64/1967.], the Minister of Labour hereby makes the following regulations:
These regulations may be cited as the Factories and Machinery (Certificates of Competency-
Examination) Regulations, 1970, and shall come into force on the 1st day of February, 1970.
Regulation 2. Interpretation
"Chief Inspector", "Deputy Chief Inspector", "Senior Inspector" and "Inspector" mean the officers
appointed under section 4 (1) of the Act;
"examination" means an examination held by the Panel relating to the grant of a certificate of
competency under these regulations;
"operational charge" means personal and direct supervision of machinery on shift or day work
involving duties concerned with the normal operation and maintenance of such machinery;
"Panel" means the Panel of Examiners appointed under section 30 of the Act;
"qualifying workshop service" means the workshop service as prescribed in regulation 11 of these
regulations.
(1) Pursuant to section 30 (5) of the Act, the Appeal Board shall consist of-
(b) A senior engineer in a Government Department who shall not be any of the officers
appointed under section 4 of the Act;
(2) All questions in the appeal shall be determined by a majority of the persons comprising the
Appeal Board, and the decision of the Appeal Board shall be final.
Regulation 5. Examinations.
(3) Every holder of a certificate of competency shall surrender such certificate to the Chief
Inspector for cancellation upon the issue of a certificate of competency of a higher grade for the
same category of machinery.
Regulation 6. Exemptions from examinations.
(1) The Panel may, in its discretion, exempt from the whole or part of the appropriate
examination, any candidate who is a resident in Malaysia and who is the holder of a certificate of
competency which, in the opinion of the Panel, is equivalent to the corresponding certificate
issued under these regulations and in such case shall recommend the issue to such candidate,
on payment of the prescribed fee, the appropriate certificate of competency.
(2) The panel may, in its discretion, exempt a candidate who is a resident of Malaysia from
examination for an engineer's certificate of competency if he-
(a) has passed or is the holder of a degree or diploma in mechanical engineering which
exempts him from the technical examinations for Graduate Membership of the Institution
of Engineers, Malaysia, in mechanical engineering or of the Institution of Mechanical
Engineers, London; and
(c) has had operational charge of, or has served as an assistant to an engineer in
operational charge of, steam boilers, or internal combustion engines, as appropriate, of
substantial size for not less than twelve months in the case of exemption from
examination for a second grade certificate of competency and twenty four months in the
case of a first grade certificate of competency.
(3) The Chief Inspector shall, on payment of the prescribed fee, grant the appropriate certificate
of competency to a candidate exempted from the examination under the paragraph (2) of this
regulation.
Examinations shall be conducted in accordance with the directions given by the Chief Inspector
from time to time.
Where any candidate fails to pass an examination the Panel may, in its discretion, refuse
permission for such candidate to present himself for further examination until the expiry of such
period, not exceeding six months, as the Panel may deem appropriate.
Regulation 9. Applications.
(1) A person applying for examination, or for exemption from the whole or part of an examination,
shall complete Form A or B (as appropriate) set out in the Second Schedule to these regulations
and lodge it at the office of a member of the Panel at least twenty-eight days before the date of
the examination at which he wishes to appear:
Provided that in the case of exemption from the whole of an examination such application may be
made at any time.
(2) Applications for examination, or for exemption from examination, shall be accompanied by the
original documentary evidence as indicated on the appropriate form.
(3) An applicant shall not be eligible for examination unless he has produced evidence acceptable
to the Panel than he possesses the qualifications prescribed therefor.
(4) An applicant for examination, or exemption from examination, shall produce if required by the
Panel, a medical report of physical fitness to take charge of machinery.
(5) An applicant shall not be permitted to sit for an examination unless the prescribed fee is paid
at least fourteen days before the date of the examination.
(1) An applicant for examination as a second grade engineer (steam) shall not be less than
twenty-one years of age at the date of examination; and shall-
(a) have completed the qualifying workshop service prescribed after attaining the age of
sixteen years; and
(b) have served for a period of not less than twelve months as an assistant to an
engineer in operational charge of steam boilers of substantial size subsequent to
completing his qualifying workshop service.
(2) An applicant for examination as a first grade engineer (steam) shall have been in operational
charge of, or have served as an assistant to an engineer in operational charge of, steam boilers
of substantial size for a period of not less than twelve months, while holding a second grade
engineer's certificate of competency (steam) or an equivalent certificate of competency.
(3) An applicant for examination as a second grade engineer (internal combustion engines) shall
not be less than twenty-one years of age at the date of examination; and shall-
(a) have completed the qualifying workshop service prescribed after attaining the age of
sixteen years; and
(b) have served for a period of not less than twelve months as an assistant to an
engineer in operational charge of internal combustion engines of substantial size
subsequent to completing his qualifying workshop service.
(4) An applicant for examination as a first grade engineer (internal combustion engines) shall
have been in operational charge of, or have served as an assistant to an engineer in operational
charge of, internal combustion engines of substantial size for a period of not less than twelve
months while holding a second grade engineer's certificate of competency (internal combustion
engine) or an equivalent certificate of competency.
For the purposes of these regulations qualifying workshop service means satisfactory service of
not less than four years as an apprentice or trainee on work appropriate for the training of a
mechanical engineer. Not less than two of the four years shall have been devoted to the erection,
fitting or repair of mechanical plant of substantial size; the balance of the four years may have
been spent on the erection, fitting or repair of mechanical plant of substantial size, or, subject to
the rates hereinafter specified,
Engineering work of an allied nature shall count towards qualifying workshop service at the
following rates:
(i) metal turning-at full rate for a maximum period of twelve months;
(ii) boiler making, pattern making, brass finishing and other allied trades-at full rate for a
maximum period of six months in any one trade;
(iii) design and drawing in a drawing office forming part of an engineering works-at full
rate for a maximum period of twelve months and thereafter at half rate.
Full-time attendance at a day technical college or equivalent technical institution leading to the
satisfactory completion of a recognised course in mechanical, electrical or mining engineering
shall count towards an applicant's qualifying workshop service in the ratio of three years of such
attendance to two years qualifying workshop service with a maximum allowance of two years for
a mechanical engineering or mining engineering course and eighteen months for an electrical
course:
Provided that where an applicant during any vacation of the college or institution was engaged in
work appropriate for the training of a mechanical engineer as specified in regulation 11 such
period when the applicant was so engaged shall count in full towards the applicant's qualifying
workshop service.
Provided that in no case shall the rate be greater than two-thirds full rate except where an
applicant holds a degree or diploma in mechanical engineering acceptable to the Panel then any
period of such appropriate service may count at full rate.
Where an applicant has served simultaneously on steam boilers and internal combustion engines
the Panel may, for the purposes of these regulations, apportion such service as between the
steam and internal combustion engine service as may be deemed reasonable in the
circumstances.
Notwithstanding the provisions of these regulations the Panel may, in its discretion, accept for
examination as a second grade engineer (steam) any applicant who has completed an approved
scheme of training for shift engineers in thermal power stations.
Regulation 17. Restricted certificate of competency.
(1) Where an applicant has been accepted for examination under the provisions of regulation 16
the certificate of competency granted pursuant thereto shall be restricted to the charge of
machinery installed in thermal power stations.
(2) On the completion of twelve months service in thermal power stations subsequent to the issue
of a restricted second grade engineer's certificate of competency, the holder of such a certificate
may be accepted for examination as a first grade engineer and any first grade certificate granted
in pursuance thereto shall similarly be restricted to the charge of machinery installed in thermal
power stations.
(3) The Panel may prescribe the qualifications the holder of a restricted second grade engineer's
certificate or a restricted first grade engineer's certificate shall obtain before he is permitted to sit
for an examination for removal of the restriction.
An applicant for examination as a dredgemaster for steam and electric, internal combustion
engine and electric, or electric dredge shall not be less than twenty-three years of age, and shall
have served as an assistant in charge of a shift on a steam or an internal combustion engine or
an electric dredge respectively, for a period of not less than three years;
Provided that:
(a) in the case of an applicant who has served as an apprentice or trainee on work
appropriate to the training of a mechanical engineer acceptable to the Panel, such
service shall count as exemption from service as an assistant-in-charge of a shift on an
appropriate dredge at the rate of not more than two-thirds of his total period of service as
an apprentice or trainee and the maximum exemption permissible under this regulation
shall not exceed two years;
(b) in the case of an applicant who is the holder of a diploma in mechanical, electrical or
mining engineering acceptable to the Panel, the period of his service as an assistant-in-
charge of a shift shall not be less than one year.
(1) An applicant for examination as a second grade engine driver (steam) shall not be less than
twenty-one years of age at the date of examination; and shall-
(a) have served for a period of not less than two years as a steam engine or steam boiler
attendant; or
(b) have served for a period of not less than three years as an apprentice or journeyman
fitter in such a steam plant or an engineering workshop as approved by the Panel; or
(3) An applicant for examination as a second grade driver (internal combustion engine) shall not
be less than nineteen years of age at the date of the examination; and shall-
(a) have served for a period of not less than two years as an attendant on an internal
combustion engine of not less than forty horse power; or
(b) have served for a period of not less than three years as an apprentice or journeyman
fitter on internal combustion engines in an engineering workshop approved by the Panel;
or
(c) Every candidate for a driver's certificate of competency shall be examined orally and
will be required to give a practical demonstration of his knowledge.
(2) The Panel may permit any candidate to take Part A before proceeding to Part B and Part C.
(3) The Panel may permit any candidate to take Part A of the examination during his period of
qualifying service as an assistant to an engineer or while as an assistant in charge of a shift on a
dredge.
(4) Where any candidate takes Part A and Part B and Part C, and satisfied the Panel in Part A
only, the Panel may, in its discretion exempt such candidate from Part A in any subsequent
examination.
Exemption from Part A.
(5) The Panel may, in its discretion, exempt from Part A a candidate who is otherwise qualified
under these regulations and is the holder of a recognised degree, diploma or certificate the
syllabus for which includes the subject in Part A.
(6) (a) The Panel may, in its discretion, permit a candidate for an engineer's certificate of
competency to proceed direct to the first grade examination where such candidate, though
qualified to take the second grade examination or an examination for an equivalent certificate of
competency has not done so for some good and sufficient reason:
Provided that such candidate shall have been in operational charge of, or served as an assistant
to an engineer in operational charge of steam boilers or internal combustion engines, as
appropriate, of substantial size for a period of not less than twenty-four months.
(b) Where a candidate has been permitted to proceed to the first grade engineer's examination
under the provisions of this regulation and fails to pass such examination, the Panel may, in its
discretion, revoke its acceptance of such candidate for the first grade examination until such time
as he has succeeded in passing the second grade examination.
Where a candidate is in the opinion of the Panel successful in an examination he shall be granted
the appropriate certificate of competency.
(1) It shall be lawful for any certificate of competency issued under these regulations to be
endorsed to the effect that the holder thereof has satisfied the Panel, by examination or
otherwise, that he is qualified to take charge of additional categories of machinery. Such
endorsement shall be made on payment of the prescribed fee.
(2) Every application for examination for endorsement of an engineer's or driver's certificate of
competency shall be accompanied by satisfactory evidence that the holder thereof has served on
steam boilers or internal combustion engines, as the case may be, for a period which shall not be
less than nine months for a second grade endorsement and eighteen months for a first grade
endorsement.
(3) Every application for examination for endorsement of a dredgemaster's (electric) certificate of
competency obtained under the provisions of regulation 18 to take charge of any steam or
internal combustion engine dredge shall be accompanied by satisfactory evidence that the holder
thereof has served as an assistant in charge of a shift on a steam or internal combustion engine
dredge, as appropriate, for a period of not less than twelve months.
(4) The examination for endorsement of an engineer's certificate of competency shall consist only
of Parts B and C of the examination specified in paragraph (1) (a) of regulation 20 and for
endorsement of a dredgemaster's certificate of competency shall consist only of Part B of the
examination specified in paragraph (1) (b) of the same regulation.
(5) Notwithstanding the provisions of these regulations the holder of an engineer's certificate of
competency may, on production of satisfactory evidence that he has served as assistant in
charge of a shift on a dredge for a period of not less than six months after having obtained his
engineer's certificate of competency, and, on payment of the prescribed fee, be permitted to take
Part C of the examination for dredgemaster and on passing the examination his certificate of
competency is to be endorsed to the effect that he is qualified to take charge of:
(a) a steam or electric dredge where the certificate of competency of the holder is for
steam;
(b) an internal combustion engine and electric dredge or electric dredge where the
certificate of competency of the holder is for internal combustion engines.
(6) Where any candidate for examination as an engineer or driver desires and is qualified to take
the examinations for both steam and internal combustion engines, he shall be required to elect
first to be examined in one subject; if he passes the examination in that subject he may thereupon
proceed to the examination for the second subject and such second examination shall be
considered, for fee purposes, as if it is for endorsement of an existing certificate. If he fails to pass
in the first examination, the candidate shall not be permitted to proceed to the second
examination except on payment of the prescribed examination fee.
(7) Where an engineer's certificate of competency has been issued without examination under
the provisions of regulation 6, such certificate may likewise be endorsed without examination
where the Panel is satisfied that the holder has complied with the provisions of paragraph (2) (c)
of that regulation in respect of the machinery for which the endorsement is required and on
payment of the prescribed fee.
A duplicate certificate of competency shall be issued by the Chief Inspector on payment of the
prescribed fee, to any person producing satisfactory evidence of his identity, of his previous
ownership of a certificate of competency which has not been cancelled, revoked or in any way
varied except as stated in the application made in accordance with this regulation, and of the loss
or destruction of such certificate. A statutory declaration, setting out the circumstances of the loss
or destruction of the certificate of competency shall accompany every application for a duplicate
certificate.
(1) Where, in the opinion of the Chief Inspector the holder of any certificate of competency
appears to be suffering from an infirmity which could cause him to be incapable of carrying out
satisfactorily the duties of an engineer, a dredgemaster or a driver, as the case may be, such
person shall be required to produce a medical certificate to the effect that he is fit to carry out
such duties.
(2) Where the medical certificate shows that the holder of a certificate of competency is unfit to
carry out his duties, or where a medical certificate is not produced within such period as the Chief
Inspector considers to be reasonable in the circumstances, the certificate of competency may be
declared by the Chief Inspector to be cancelled.
(1) Where, in the opinion of the Inspector, any photograph mounted on a certificate of
competency no longer bears a true likeness to the holder thereof, or has been defaced to such an
extent that identification of the holder is difficult, such holder shall supply two copies of a recent
photograph for rectification of the certificate.
(2) Where in the opinion of the Inspector, a certificate of competency has been defaced such
certificate shall be surrendered to the Chief Inspector in exchange for a duplicate copy on the
payment of the prescribed fee.
Regulation 26. Suspension of certificates of competency pending reference
to Court or enquiry.
Where a reference is made to a Court under the provisions of the Act, or where any enquiry is
held under the circumstances described in section 33 (2) of the Act a Senior Inspector may
suspend the certificate of competency of an engineer, dredgemaster or driver, and such engineer,
dredgemaster or driver shall deliver up the certificate of competency to the Senior Inspector; and
shall not, during the period of the suspension take charge or be in control of any machinery,
which is required to be under the charge of a person holding a certificate of competency of the
same grade and category.
(1) Where it is considered expedient so to do after an enquiry held in accordance with section 33
(2) of the Act, or on consideration of the judgment of any Court, a Senior Inspector may suspend
for a period not exceeding six months the certificate of competency of any driver shown to be
guilty of serious misconduct; and the fact of such suspension together with the date and nature of
the misconduct shall be endorsed on such certificate.
(2) For the purposes of paragraph (1) of this regulation "serious misconduct" means:
(c) leaving machinery unattended while on duty; thus endangering its safety; or
(d) failure to report without undue delay to the occupier, engineer or dredgemaster any
defect in machinery which is likely to cause danger to life or property while such
machinery is under his direct control; or
(1) Where it is considered expedient so to do after enquiry held in accordance with the provisions
of section 33 (2) of the Act or on consideration of a judgment of any Court:
(a) the Minister may cancel any certificate of competency issued under the provisions of
the Act or these regulations; and
(i) suspend any certificate of competency issued under the provisions of the Act
or these regulations for such period as he may think fit; or
(iii) makes, or assists in making, or procures to be made any false representation for the
purpose of procuring either for himself or any other person a certificate of competency;
(2) Where the Chief Inspector is satisfied that any certificate of competency has been obtained by
false representation, such certificate shall be cancelled by the Chief Inspector and the holder
thereof shall surrender the same to the Chief Inspector.
(3) Where any holder of a certificate of competency falsely represents that he is in charge of, or
an assistant to a person in charge of, any machinery which he is not authorised by his certificate
of competency to be so in charge or to be such an assistant, he shall be guilty of an offence.
Any person, other than the rightful owner, who comes into possession of a certificate of
competency shall immediately forward such certificate to the Chief Inspector.
(d) Where a candidate is exempted from Part A The examination fees as prescribed in
of an examination under regulation 20 (5) and sub-paragraph (a) (i) or (a) (iv) of this
proceeds to sit for Part B and part C of such paragraph as the case may be
examination ... ...
(2) Where a candidate fails in any examination no part of the fee shall be returned to him.
(3) Where a candidate without reasonable cause fails to attend at the time arranged for the
examination he may be required by the Panel to forfeit the fee paid. Non-attendance on account
of sickness shall be deemed to be a reasonable cause, provided a certificate to that effect, signed
by a registered medical practitioner, is produced.
(4) All fees shall be credited to the revenue of the Government of Malaysia.
Any person who commits an offence against these regulations for which no corresponding
penalty is provided by the Act, shall on conviction, be liable to a fine not exceeding one thousand
dollars.
FIRST SCHEDULE
FORM A
CERTIFICATE OF COMPETENCY
Regulation 5 (2)
CERT. No.........................
This is to certify that .................................................... has been found by the Panel of Examiners,
appointed under the FACTORIES AND MACHINERY ACT, 1967 to be fully qualified to fulfill the
duties of ...................................................... and in accordance with the provisions of the Act is
hereby granted this Certificate.
CERT. No. ....................... Any person other than the owner thereof
becoming possessed of this Certificate is
GRADE ........................... required to transmit it forthwith to the Chief
Inspector of Factories and Machinery, Ministry
FOR ................................ of Labour, Kuala Lumpur.
FEE ................................
.............................
Chairman,
Panel of Examiners
Form B
CERTIFICATE OF COMPETENCY
Regulation 5(2)
I d t th d f 19
Issued at .......... on the ................. day of .............19 .........
FURTHER QUALIFICATIONS
Form A
Regulation 9 (1)
Total Period
Names and addresses of Firms with which
you were in charge of steam boilers/ internal
combustion engines/ dredges.
Total Period
Details of academic training and
qualifications, and certificates of competency
held.
I certify that I have seen the original documents and that the duplicates are true copies thereof.
...........................................
Member, Panel of Examiners
Regulation 9 (1)
Regulation 1. Citation.
Regulation 2. Responsibilities of Chief Inspector.
Regulation 3. Records to be kept by Chief Inspector.
Regulation 4. Records to be kept by Senior Inspector.
Regulation 5. Records to be kept by Inspector in charge of State or Area.
Regulation 6. Enquiries.
Regulation 7. Prosecutions.
Regulation 8. Service Fees.
Regulation 9. Manner of payment.
FIRST SCHEDULE
SECOND SCHEDULE
FACTORIES AND MACHINERY (ADMINISTRATION) REGULATION, 1970
These regulations may be cited as the Factories and Machinery (Administration) Regulations,
1970, and shall come into force on the 1st of February, 1970.
The Chief Inspector shall, subject to the directions of the Minister, be responsible for the due
execution of the provisions of the Act and of the regulations made thereunder and shall submit to
the Minister before the fifteenth day of April in each year a report on such matters pertaining to
the operation of the Act and regulations made thereunder as the Minister shall require in respect
of the year immediately preceding.
The Chief Inspector shall cause to be kept in such form and in such manner as he shall
determine a record of-
(i) the particulars relating to the application for and issue of certificates of competency to
engineers, dredgemasters and drivers;
(ii) the suspension of any certificate of competency under the provisions of regulation 27
(1) of the Factories and Machinery (Certificates of Competency-Examinations)
Regulations, 1970;
(iii) the proceedings and findings of any enquiry held by him under provisions of section
41 of the Act;
(iv) any order of exemption made by the Minister under the provisions of section 55 (3) of
the Act; and
(v) such other directives, instructions or exemptions made, given or granted by him under
the Act or any regulations made thereunder as he shall deem expedient.
A Senior Inspector shall cause to be kept in such form and in such manner as the Chief Inspector
shall determine a record of-
(i) every authority issued by him under sections 19 and 29 of the Act;
(ii) the proceedings and findings of any enquiry held by him under the provisions of
section 33 of the Act;
(iii) the suspension of any certificate of competency under the provisions of regulation 28
(1) of the Factories and Machinery (Certificate of Competency-Examinations)
Regulations, 1970;
(iv) any decision made by him under the provisions of section 41 of the Act;
(v) any special regulations made by him under section 27 of the Act; and
(vi) such other directives, instructions or exemptions made, given or granted by him
under the Act or any regulations made thereunder as the Chief Inspector shall require.
The inspector appointed to a State or other Area as the Chief Inspector shall determine shall
cause to be kept in respect of such State or Area in such form and in such manner as the Chief
Inspector shall determine a record of-
(i) the description and location of each factory in respect of which notice has been served
as required under sections 34 and 36 of the Act;
(ii) the description and location of each steam boiler, unfired pressure vessel, and
hoisting machine for which a certificate of fitness has been issued and particulars of the
engineers, dredgemasters and drivers employed with respect to the same;
(iii) the date of each initial, regular, supplementary, special and further inspection or test
of any factory or machinery made in accordance with any regulation made under the Act
together with particulars of any defects in such machinery as have been observed at
such inspection or test;
(v) any notice prohibiting the operation of machinery issued by him under the provisions
of the Act or any regulations made thereunder;
(vi) any reduction in the authorised safe working pressure of a steam boiler and unfired
pressure vessel and of the calculations relating thereto;
(vii) any prosecution made under the Act or regulations made thereunder, with the
judgement of the Court with respect thereto;
(viii) any accident, dangerous occurrence and occurrence of industrial disease reported
under the provisions of sections 31 and 32 of the Act and particulars of any preliminary
investigation;
(x) such other matters as the Chief Inspector may from time to time direct.
Regulation 6. Enquiries.
(1) An enquiry under the provisions of section 33 of the Act may be held at such place as the
Chief Inspector or a Senior Inspector as the case may be shall decide.
(2) A notice to an assessor to attend an enquiry pursuant to subsection (4) of section 33 shall be
in the form specified in the First Schedule to these regulations.
(3) A summons to a witness to attend an enquiry pursuant to section 46 of the Act shall be in the
form specified in the Second Schedule to these regulations.
Regulation 7. Prosecutions.
Prosecutions for any offence under the Act or regulations made thereunder may be conducted by
an Inspector.
All fees shall be paid within thirty days of the date of the service and credited to the revenue of
the Government.
FIRST SCHEDULE
Regulation 6 (2)
NOTICE TO AN ASSESSOR
Whereas you have been nominated by the Chief / Senior Inspector of factories and Machinery to
serve as an assessor on an enquiry to be held under section 33 (2) of the Factories and
Machinery Act, 1967, you are hereby requested to attend at
............................................................................................. ................................... on the
........................... day of ...................................... 19...................... at ............................... o'clock
in the forenoon to serve in such capacity on such enquiry.
Regulation 6 (3)
SUMMONS TO A WITNESS
V. MANICKAVASAGAM
Minister of Labour
FACTORIES AND MACHINERY (COMPOUNDABLE OFFENCES)
REGULATIONS 1978
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
Preamble
Regulation 1. Citation
Regulation 2. Compoundable offences under the Act.
Regulation 3. Amendment of P.U.(A) 10 / 70.
Regulation 4. Amendment of P.U.(A) 32 / 70.
Regulation 5. Amendment of P.U.(A) 43 / 70
FACTORIES AND MACHINERY (COMPOUNDABLE OFFENCES) REGULATIONS 1978
Preamble
IN exercise of the powers conferred by section 56 (1) of the Factories and Machinery Act
1967[Act 139], the Minister makes the following regulations:
Regulation 1. Citation
These regulations may be cited as the Factories and Machinery (Compoundable Offences)
Regulations 1978.
The Chief Inspector or a Deputy Chief Inspector may compound offences involving any
contravention of sections 20, 21, 22 (1) (a), (b), (c) (i), (d) (i), (e) (i) and (f), 23, 25 (1), 27 (2), 29,
31, 34, 35 (1), 36, 38, 40 (3) and (4), and 42 of the Act.
The Factories and Machinery (Fencing of Machinery and Safety) Regulations 1970 [P.U. (A) 10
/70] are amended by adding thereto the following new regulation 44:
The Chief Inspector or a Deputy Chief Inspector may compound offences involving the
contravention of regulations 10, 14, 22, 23, 24, 25 and 26.".
The Factories and Machinery (Safety, Health and Welfare) Regulations 1970 [P.U.(A) 32 /70] are
amended by adding thereto the following new regulation 42:
The Chief Inspector or a Deputy Chief Inspector may compound offences involving the
contravention of regulations 3, 7 (2), 16, 19, 21, 29, 32, 33, 35, 38 other than sub-paragraphs (i)
and (ii) of paragraph (2), and 39.".
The Factories and Machinery (Notification, Certificate of Fitness and Inspection) Regulations
1970 [P.U. (A) 43 /70] are amended by inserting immediately after regulation 31 the following new
regulation 31A:
"31A. Compoundable offences.
The Chief Inspector or a Deputy Chief Inspector may compound offences involving the
contravention of regulations 22, 29 (i) and 42.".
___________________________
ARRANGEMENT OF RULES
___________________________
Preamble
Rule 1. Citation.
Rule 2. Offer to compound.
Rule 3. Payment.
SCHEDULE.
FACTORIES AND MACHINERY (COMPOUNDING OF OFFENCES) RULES 1978
Preamble
IN exercise of the powers conferred by section 52A (2) of the Factories and Machinery Act 1967
[Act 139], the Minister makes the following rules:
Rule 1. Citation.
These rules may be cited as the Factories and Machinery (Compounding of Offences) Rules
1978.
(1) When a Chief Inspector or a Deputy Chief Inspector decides to compound an offence, he shall
send or cause to be sent to or personally serve or cause to be personally served on the person
reasonably suspected of having committed the offence an offer to compound as in the Schedule.
(2) The offer shall state the sum for which the offence will be compounded and the date by which
the sum must be paid.
Rule 3. Payment.
(1) Payment of the sum stated in an offer to compound may be made in cash or by money order,
postal order or bank draft.
(2) A receipt for the payment shall be issued to the person to whom the offer to compound was
made.
(3) Notwithstanding rule 2 (2), the Chief Inspector or Deputy Chief Inspector may accept in
composition any sum of the correct amount paid later than the time allowed in the offer to
compound.
SCHEDULE.
(Rule 2 (1))
There is reasonable suspicion that you have committed an offence involving the contravention of
..................................................................................................................................
(State provision of Act or regulations contravened)
in that ............................................................................................................................
(State particulars of contravention)
.......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
2. I am prepared and now offer to compound the offence, by virtue of the power vested in me by
section 52A (1) of the Factories and Machinery Act 1967, for the sum of $................. (Ringgit
.......................). This offer may be accepted by sending the said sum in cash, money order,
postal order or bank draft so as to reach me by ......................................................... If the sum is
not received by that date, court proceedings may be instituted.
................................
Chief Inspector
Deputy Chief Inspector
To: ............................................
............................................
............................................
PRELIMINARY
FIRST SCHEDULE
SECOND SCHEDULE
THIRD SCHEDULE
FOURTH SCHEDULE
FIFTH SCHEDULE
SIXTH SCHEDULE
SEVENTH SCHEDULE
EIGHT SCHEDULE
NINTH SCHEDULE
FACTORIES AND MACHINERY (NOTIFICATION, CERTIFICATE OF FITNESS AND
INSPECTION) REGULATIONS, 1970
Preamble
IN exercise of the powers conferred by section 56 (1) of the Factories and Machinery Act,1967
[64/1967.], the Minister of Labour hereby makes the following regulations.
PRELIMINARY
These regulations may be cited as the Factories and Machinery (Notification, Certificate of
Fitness and Inspection) Regulations, 1970, and shall come into force on the 1st of February,
1970.
Regulation 2. Interpretation.
"cubic capacity " means, in respect of any unfired pressure vessel, the volumetric capacity
measured in cubic metre;
"service lift" means a lift designed and constructed to carry goods only, and includes a
dumbwaiter;
"heating surface " means, in respect of any steam boiler, the total surface of all plates and tubes
exposed to heat on one side and in contact with water on the other, measured on the water or fire
side, whichever is the greater, and excluding the heating surface of any economiser and
superheater connected thereto;
" working floor area " means the area covered by the premises and all the precincts, curtilage and
yard of the factory as derived from the plan or sketch submitted at the time of notification,
including all floor areas above and below ground level:
Provided that catwalks, ladders, and other such means of access to machinery shall not be
considered when calculating working floor area;
"initial inspection " means an inspection of any machinery or factory carried out subsequent to
service of notices under regulations 3 (2) and 7 (2) of these regulations or an inspection of any
machinery for which a certificate of fitness is required pursuant to section 36 (2) of the Act and in
respect of which a certificate has not been issued;
(1) Pursuant to paragraph (i) and (ii) of sub-section (1) of section 34 of the Act the prescribed
particulars to be submitted in respect of premises occupied or used as a factory at the date of the
coming into force of the Act shall be as Form A and Form B respectively in the First Schedule to
these regulations.
(2) Pursuant to paragraph (a) of sub-section (2) of section 34 of the Act the prescribed notice in
respect of premises to be first used as a factory after the date of the coming into force of the Act
shall be as Form C in the First Schedule to these regulations.
(3) Pursuant to paragraph (b) of sub-section (2) of section 34 of the Act the prescribed notice to
be served by every person who takes over a factory from another person after the date of the
coming into force of the Act shall be as Form D in the First Schedule to these regulations.
(4) The provisions of this regulation shall not apply to building operations or works of engineering
construction.
Pursuant to sub-section (1) of section 35 of the Act the prescribed notice to be served by every
person undertaking any building operations or works of engineering construction after the date of
the coming into force of the Act (unless exempted under the provisions of section 35 (2) of the
Act) shall be as Form E in the First Schedule to these regulations.
Pursuant to section 38 (1) of the Act, the particulars required to be entered in or attached to the
general register to be kept in every factory shall be as specified in the Second Schedule to these
regulations.
(1) Pursuant to section 42 of the Act with respect to notice of any structural change, or changes in
the name of the factory or the nature of the work carried on therein, to be served on the Inspector
shall be as specified in the Third Schedule to these regulations.
(2) The provisions of this regulation shall not apply to building operations or works of engineering
construction.
Regulation 7. Installation of machinery.
(1) Pursuant to sub-section (1) of section 36 of the Act the prescribed particulars to be served by
every person who intends to install or cause to be installed any machinery other than electric
passenger and goods lifts after the date of the coming into force of this Act shall be as Form A in
the Fourth Schedule to these regulations.
(2) Pursuant to sub-section (3) of section 36 of the Act the prescribed notice to be served on the
Inspector in respect of any machinery, other than machinery in respect of which a certificate of
fitness is prescribed, or which is specified in any written notice served on the Inspector pursuant
to section 34 of the Act, to be first used in a factory shall be as Form B in the Fourth Schedule to
these regulations.
Any report to an Inspector in respect of an accident under the provisions of section 31 of the Act
shall be in the form specified in Form A of the Fifth Schedule to these regulations.
The notice to be submitted pursuant to sub-section (2) of section 32 in respect of any person
suffering from any of the diseases named in the Third Schedule to the Act and contracted in a
factory, shall be in the form specified in Form B of the Fifth Schedule to these regulations.
(1) The owner of every steam boiler, unfired pressure vessel or hoisting machine other than a
hoisting machine driven by manual power shall hold a valid certificate of fitness in respect thereof
so long as such machinery remains in service.
(2) A certificate of fitness for every steam boiler, unfired pressure vessel and hoisting machine
shall be as Forms A, B and C in the Sixth Schedule to these regulations.
(3) The period of validity of every certificate of fitness shall ordinarily be fifteen calendar months
from the date of inspection or such longer period not exceeding three years as the Chief
Inspector in his discretion may consider appropriate:
Provided where any steam boiler, unfired pressure vessel or hoisting machine is out of service for
a long period immediately subsequent to an inspection by reason of dismantling or repair of any
defect the Inspector may issue a certificate effective from the date when such machinery is
replaced in service.
(4) Where the components of any combination of unfired pressure vessel, hoisting machine are
so interconnected that it would be unreasonable to issue certificates of fitness for each
component the Chief Inspector may direct that one certificate of fitness be issued to cover the
combination of components.
(5) The certificate shall be in the form prescribed for that component of the combination which, in
the opinion of the Chief Inspector, is the most appropriate and the inspection fee shall be charged
accordingly.
The validity of a current certificate of fitness in respect of any machinery which is sold or hired our
shall terminate on such sale or hire.
The possession of a current certificate of fitness in respect of any machinery shall in no way
absolve the owner thereof from compliance with the provisions of any written law relating to the
construction, installation, maintenance and operation of the machinery.
(1) After an initial inspection every factory and every machinery shall be inspected at regular
intervals by an Inspector so long as such factory remains in operation or such machinery remains
in use.
(2) The regular interval shall ordinarily be fifteen months subject to such extension not exceeding
thirty-six months in any particular case as may be authorised by the Chief Inspector in his
discretion, and the regular inspection shall ordinarily be carried out during the fifteen months
following the month in which the last inspection was made or where the interval has been
extended by the Chief Inspector during the month following the expiry of the extended interval.
(2) An Inspector may in his discretion advance the date of the regular inspection of any factory or
machinery provided that such date shall in no case be earlier than the first day of the twelfth
month following the month in which the last inspection was made.
(3) An Inspector may reduce the interval between inspections of any factory or machinery at the
request of the occupier of the owner or where in the opinion of the Inspector the rate of
deterioration of the factory or machinery or the nature of work carried on in the factory is such that
a shorter interval between inspections is necessary or in the case of machinery requiring a
certificate of fitness, he is not able to issue a certificate of fitness in respect thereof for the
ordinary period of validity.
An Inspector shall give reasonable notice to an occupier or owner of his intention to make a
regular inspection on Form A in the Seventh Schedule to these regulations
The occupier of any factory or owner of any machinery, if not the occupier, shall upon receipt of a
notice of intended regular inspection ensure at the due date that such factory or machinery is
prepared for inspection in accordance with the following:
(i) that such steam boiler including any economiser and superheater connected
thereto is empty, cool and dry and has been thoroughly cleaned inside and
outside;
(iv) that all manhole, handhole and sighthole doors and cleaning plugs have been
removed;
(v) that all caps in the headers and mud-drums of water-tube steam boilers have
been removed;
(vi) that all cocks and valves have been dismantled, cleaned and ground where
necessary;
(vii) that the steam boiler has been effectively disconnected from any other steam
boiler and source of steam or hot water in the manner prescribed therefor; and
(viii) that any special requirements which the Inspector may have specified, in
writing on the notice of inspection have been complied with. Such special
requirements may be in respect of the drilling of any plates, the removal of any
lagging, brick-work or masonry, the preparations for a hydrostatic test of the
steam boiler, or its mountings and associated piping, the withdrawal of tubes, the
verification of the pressure gauge, and the dismantling for inspection of any part
of any associated steam engine.
(b) In respect of any unfired pressure vessel, that the preparations as for steam boilers
and contained in sub-paragraphs (i), (iv), (vi), (vii) and (viii) of paragraph (a) of this
regulation are complied with so far as is appropriate.
(c) In respect of any hoisting machine, that arrangements have been made to enable
such hoisting machine to be tested under conditions of maximum safe working load and
so as to cause all safety devices to function.
(d) In respect of any other machinery, that arrangements have been made, so far as
practicable, to operate any driven machinery under maximum load and to have all safety
devices in proper working order.
(e) In respect of factory premises that arrangements have been made, so far as
practicable, to have such premises clean and tidy, and have a readiness all such means
and appliances for safe access, as requested by an Inspector, as to facilitate good and
proper inspection in accordance with the provisions of the Act and the appropriate
regulations made thereunder.
(1) On a visit of regular inspection where such factory or machinery is not prepared as prescribed,
an Inspector may refuse to make or complete the inspection of the factory or machinery and in
such case the Inspector shall inform the occupier or owner thereof in writing of his reason for
such refusal and shall appoint such other date and time for the inspection.
(2) In respect of such visit of inspection or of each such other visit of inspection the appropriate
fee for a regular inspection shall be charged.
(1) In addition to the initial and regular inspection prescribed an Inspector shall make a
supplementary inspection of every steam boiler and unfired pressure vessel within a period of
three months subsequent to the date of the initial and of every regular inspection, except that in
the case of any unfired pressure vessel not under pressure of steam such supplementary
inspection may be made as and when the Chief Inspector may direct.
(2) The owner of every steam boiler or unfired pressure vessel shall ensure, during any
supplementary inspection, that conditions of maximum working pressure are maintained.
(3) An Inspector shall give reasonable notice to an owner, in writing, of his intention to make a
supplementary inspection, in Form B set out in the Seventh Schedule to these regulations.
(1) An inspector may, at the request in writing of a prospective purchaser of any machinery or
prospective occupier of any premises intended to be used as a factory, and on payment of the
prescribed fee, make a special inspection of such machinery or premises, or supervise a special
hydrostatic or other test on any machinery.
(2) As a consequence of any special inspection or test, the Inspector shall inform such
prospective purchaser or occupier in writing of his observations during such inspection or test,
and no other certificate including a certificate of fitness shall be issued.
Regulation 21. Further inspection.
Pursuant to section 7 (1) of the Act an Inspector may, at any time notwithstanding anything
contained in these regulations make further inspections of any machinery or factory as he may
deem necessary to ensure that any lawful order given in pursuance of the Act or any regulation
made thereunder has been carried out or to ensure that the provisions of the Act or any
regulation made thereunder are being observed.
Any occupier, owner, engineer, dredgemaster or driver who is required by any notice of a regular
or a supplementary inspection to be present at such inspection shall be present thereat and an
occupier or owner shall advise and instruct his engineer, dredgemaster or driver, as the case may
be, to attend such inspection where so required by any notice of inspection.
All inspections shall be carried out in respect of detail as the Chief Inspector may direct.
(1) Every occupier or owner shall, on receipt of a notice of regular inspection in respect of a
factory which is no longer in operation, or on receipt of a notice of regular or supplementary
inspection in respect of machinery which is no longer working, and which he does not wish to be
inspected, inform the inspector accordingly.
(2) In the case of a notice of regular inspection, where the Inspector is not so informed within
thirty-six hours of the appointed time of inspection the occupier or owner shall be liable for
payment of the regular inspection fee.
(3) Before resuming the operation of such factory or the use of such machinery, the occupier or
owner thereof shall send notice in writing to the Inspector as required under sub-section (2) (a) of
section 34, and sub-sections (2) and (3) of section 36 of the Act as the case may be.
Following the inspection of every steam boiler, unfired pressure vessel and hoisting machine
other than a hoisting machine driven by manual power and on payment of the prescribed fee the
Inspector shall where he is satisfied that such machinery complies with the provisions of the Act
and the regulations relating thereto, issue the appropriate certificate of fitness:
Provided that where any steam boiler, unfired pressure vessel or hoisting machine is out of
service for a prolonged period immediately subsequent to an inspection by reason of dismantling
or repair of any defect, the Inspector may issue a certificate operative from the date when such
machinery is replaced in service.
(1) After an inspection of any factory or machinery, an Inspector may, in his discretion, issue a
notice in writing in respect of the factory or machinery specifying such operational conditions and
limitations as he may deem appropriate except that in the case of a machinery requiring a
certificate of fitness such operational condition and limitation shall be endorsed in the certificate
thereof.
(2) The conditions and limitations may include the operation of machinery at a reduced maximum
working pressure or at a reduced maximum speed or at a reduced maximum applied load.
(3) Machinery in respect of which a notice described in paragraph (1) above has been issued
shall be operated strictly in accordance with the conditions and limitations specified in such notice
or by such endorsement.
(4) An Inspector shall notify the Chief Inspector of all machinery in respect of which notices as
described in paragraph (1) have been issued or certificates of fitness have been endorsed.
Pursuant to sub-section (3) of section 39 and sub-section (4) of section 40 of the Act where the
Inspector is of the opinion that such factory or machinery does not comply with any of the
provisions of the Act or any regulations made thereunder, he shall issue to the occupier or owner
a notice as Form A in the Eighth Schedule to these regulations requiring him to make good or
remove any defect or otherwise cause the factory or machinery to comply with such requirements
of the Act or any regulations made thereunder within such period as he shall specify therein:
Provided that where the defect is, in his opinion, likely to cause immediate danger to life or
property he shall issue to the owner or occupier a notice to cease operation forthwith as Form A
in the Eight Schedule to these regulations.
Where an Inspector finds that there is no current certificate of fitness in respect of any machinery
for which a certificate of fitness is prescribed, he shall give a notice in pursuance to section 19 (2)
of the Act prohibiting the use of such machinery to the owner. Such notice shall be in Form B in
the Eighth Schedule to these regulations.
Where by reason of breakdown or where there is damage caused by any accident reportable
under section 31 of the Act, any machinery or factory is so damaged that it requires very
extensive repairs or that it is not readily identifiable thereafter-
(i) in the case of any machinery in respect of which a certificate of fitness is in force the
occupier or owner shall surrender the certificate of fitness pertaining to such machinery to
an Inspector who on receipt of such a certificate shall cancel or suspend it and no issue
of a new certificate or renewal of any suspended certificate shall be made until such
machinery has been repaired to his satisfaction; and
(ii) in the case of other machinery or factory and before resuming the use of such
machinery or the operation of such factory the owner or occupier thereof shall send a
notice in writing to an Inspector as required under sub-section (2) of section 34 and sub-
section (3) of section 36 of the Act as the case may be.
Regulation 30. Power to take samples.
(1) Pursuant to paragraph (f) of section 7 (1) of the Act an inspector may at any time after
informing an occupier or owner of a factory or machinery or if the occupier or owner is not readily
available, a responsible person with respect to the factory or machinery, take for analysis or test
sufficient samples of any substance used or intended to be used in or in connection with such
factory or machinery.
(2) The occupier, owner or responsible person may, at the time when a sample is taken by an
Inspector under the provisions of this regulation and, on providing the necessary appliances,
request for the division of the sample into three parts where such sample permits such division,
for-
(i) the marking, sealing and fastening up of each part in such a manner as its nature
permits;
(iii) the retention of one part by the Inspector for future comparison; and
(3) A certificate purporting to be a certificate by any of the authorities specified in the Ninth
Schedule to these regulations as to the result of any analysis or test of a sample under this
regulation shall, in any proceedings, be admissible as evidence of the matters stated therein, but
either party may require the person by whom the analysis or test was made to be called as a
witness.
Any person who commits an offence against these regulations for which no corresponding
penalty is provided by the Act shall be liable to a fine not exceeding one thousand dollars.
The Chief Inspector or a Deputy Chief Inspector may compound offences involving the
contravention of regulations 22, 29 (i) and 42.
Nothing in these regulations shall operate to relieve any owner, occupier or other person from
complying with any other written law.
PART IV - INSPECTION FEES
RM
Fees shall be charged for an inspection of a steam boiler (including any associated steam
engine) as follows:
(i) where such vessel is under steam pressure and has a cubic capacity—
RM
RM
Fees shall be charged as follows for an inspection of an internal combustion engine where the
kilowatt of such engine is—
RM
under 10 kilowatt 50
10 kilowatt and above but under 50 kilowatt 100
50 kilowatt and above but under 100 kilowatt 120
100 kilowatt and above but under 200 kilowatt 220
200 kilowatt and above 280
Provided that, where the engine is started by means of compressed air or exhaust gas, there
shall be charged an additional fee of RM20 for every unfired pressure vessel connected to such
engine.
RM
under 20 kilowatt 40
20 kilowatt and above but under 100 kilowatt 80
100 kilowatt and above 120
(i) any hoisting machine (other than an electric passenger, goods or service lift or mobile
crane) where the aggregate kilowatt of the prime movers installed therein is—
RM
under 15 kilowatt 86
15 kilowatt and above but under 151
37 kilowatt
37 kilowatt and above but under 194
75 kilowatt
75 kilowatt and above 237
(ii) any electric passenger or goods lift where the travel of such lift is—
RM
(i) any machinery other than steam boiler, unfired pressure vessel, hoisting machine or
internal combustion engine where the aggregate kilowatt of the prime movers (excluding
any standby prime mover) is-
$
under 10 kilowatt 15
10 kilowatt and above but under 25
20 kilowatt
20 kilowatt and above but under 30
50 kilowatt
50 kilowatt and above but under 35
100 kilowatt
100 kilowatt and above but 40
under 200 kilowatt
200 kilowatt and above but 45
under 500 kilowatt
500 kilowatt and above but 50
under 1,000 kilowatt
1,000 horse power and above 60
but under 1,500 kilowatt
1,500 kilowatt and above 100
(iii) In the case of an inspection of a gas cylinder in the course of its manufacture
including the witnessing of hydrostatic or other tests on such cylinder the fee shall be
RM2 for every such cylinder having a capacity not exceeding 0.15 cubic metre.
The fee to be charged for a special inspection under the provisions of regulation 20 of these
regulations shall be at the rate appropriate for initial inspection.
(i) to ensure that repairs to machinery have been properly effected or that any lawful
order given in pursuance of the Act or any regulations made thereunder has been carried
out or to ensure that the provisions of the Act and any regulations made thereunder are
being observed;
Every fee for an inspection shall be paid within thirty days from the date of such inspection
FIRST SCHEDULE
Form A
NOTICE of occupation or use of premises as factory at the date of the coming into force of the Act as required under section 34 (1) (i) of the Act.
(Factory as defined in section 2 of the Act).
I / We the undersigned hereby give notice that I am / we are operating a factory, particulars of which are given below:
A. Name of Factory
B. Particulars of occupier:
1. Name
2. Postal Address
C. Particulars of operation:
1. Date of first operation
D. Particulars of Premises
I/ We declare to the best of my/ our knowledge and belief that all particulars furnished in this modification are true.
_____________________________________________
Form B
NOTICE to request for further particulars concerning the occupation or use of premises as a factory at the date of the coming into force of the Act
as required under section 34 (1) (ii) of the Act.
Pursuant to section 34 (1) (ii) of the Factories and Machinery Act, 1967, you are hereby required to furnish all the particulars as requested herein.
This form must be delivered to me at the address below within six months from the date of service of this Notice.
Note-
Notice of Operation of Factory as required under section 34 (1) (i) of the Factories and Machinery Act, 1967 (Form A of the First Schedule to these
regulations) was submitted on .....................................
Name of factory .. ..
Name of occupier .. ..
Form A
A-D
E. Particulars of authorities concerned with the project:
1. Name of local or other authorities having statutory
jurisdiction over the area where premises is situated
a. Site has been obtained on Date
2. Approval from local authority in respect b. Building has been obtained on
of
c. Fire precautionary measures has been obtained on
d. Others has been obtained on
3. Approval from electrical inspectorate in Electrical installation has been obtained on
respect of
4. Approval from other government authorities or departments in respect of operating permits, licenses and registration certificates, etc.
Name of authority of department Name of licenses, permits, etc. Number of licenses permits, etc Expiry date
a.
b.
c.
d.
e.
F. List of installation/machinery including steam boilers, unfired pressure vessels, internal combustion engines, hoisting machines with details in
the form below:
Item Description of Type or make Year of kilowatt/ heating Machinery Date of expiry Remarks
machinery/ manufacture surface capacity Department current Cert. of
installation current Reg. No. Fitness
1 2 3 4 5 6 7 8
[Am. P.U.(A)
345/2004]
Column 2 - State whether steam boiler, unfired pressure vessel, internal combustion engine or description of machinery or hoisting
machine
(b) Purpose of each part of floor of each premises (e.g., storage, works, administration, etc.)
(c) Position and number of washing and toilet facilities (in the factory layout plan if these are not in the premises).
(d) Position of drinking water facilities.
(g) All major openings, pits, trenches and rails in floors, their dimensions and purposes.
To:
...........................................................
___________________________________________
Form C
NOTICE of first occupation of a factory as required under section 34 (2) (a) of the Act (Factory as defined under section 2 of the Act).
*(b) request your written permission to begin to occupy a factory, particulars and details of which are given below on a date less than one month
from the dare of this notice, i.e., on
2. Postal Address
Process (e.g., metal working, wood-working, chemical Product NO. OF PERSONS EMPLOYED
works, food processing, etc. MALE FEMALE
16 years and under 16 years 16 years and under 16 years
above above
a.
b.
c.
d.
3. Total No. of persons to be employed
4. Is machinery to be used? Yes/No
5. Main RAW MATERIALS to be used
6. Nature of waste materials whether solid, liquid,
gaseous or vaporous if any, expected to be
discharged
7. Proposed method of disposal of (6) if any
(Attach plan of disposal system if any)
D. Particulars of premises * (already existing/ to be
constructed):
1. Name of owner ( if not intending occupier)
2. Postal address of owner (if not intending
occupier)
3. Address and *location of premises/proposed
location of premises (Attach sketch showing
position relative to nearest main road and state
milestone if not other landmark is available)
4. For existing premises *Renovations are to be made
Renovations have been made
(i) Name of architects consulted/ to be
consulted
(ii) If part or portion of premises or
building is used as family dwelling, is
there direct access from the family
dwelling to the rest of the premises or
building used as a factory?
E. Particulars of authorities concerned with the project:
1. Name of local or other authorities having
statutory jurisdiction over the area where the
premises or proposed premises is to be situated
a. Site *has been obtained on Date
is to be obtained
2. Approved from local authority in respect of b. Building *has been obtained on
is to be obtained
c. Fire *has been obtained on
precautionary is to be obtained
measures
d. Others *has been obtained on
is to be obtained
3. Approval from electrical inspectorate in respect e. Electrical *has been obtained on
of installation is to be obtained
4. Approval from other government authorities or departments in respect of operating permits, licenses and registration certificates, etc.
Name of authority or department Particulars of Date
licences,
permits, etc.
a. *has been obtained on
is to be obtained
b. *has been obtained on
is to be obtained
c. *has been obtained on
is to be obtained
d. *has been obtained on
is to be obtained
e. *has been obtained on
is to be obtained
* Delete where not applicable.
F. I / We submit herewith, dimensioned sketch layout plans of the intended factory as listed below:
1. ..........................................................................................................................
2. ..........................................................................................................................
3. ..........................................................................................................................
NOTE-
(b) Purpose of each part of floor of each premises (e.g., storage, works, administration, etc.)
(c) Position and number of washing and toilet facilities (in the factory layout plan if these are not in the premises).
(e) Height of lowest part of ceiling or cross beam from floor level.
(g) all major openings, pits, trenches and rails in floors, their dimensions and purposes.
G. "Working Floor Area"- calculated from sketch/ drawing submitted ............................. square metre.
[Am. P.U.(A) 345/2004]
I / We declare to the best of my/our knowledge and belief that all particulars furnished in this application are true.
To:
* Heating surface for boilers to be given in square metre; capacity for unfired pressure vessels to be given in cubic metre.
FACTORIES AND MACHINERY (NOTIFICATION, CERTIFICATE OF FITNESS AND INSPECTION) REGULATIONS 1970- REGULATION 3 (3)
NOTICE in respect of taking over a factory under section 34 (2) (b) of the Act.
A. Particulars of factory:
1. Name of factory
2. Name of present occupier
3. Postal address
B. 1. Name of previous occupier
2. Postal Address
I / We the undersigned, present occupier of above factory, hereby give notice that I / we have taken over the above factory on
................................................................... and I / We declare that there is NO CHANGE in the nature of the work carried on in the said factory.
To:
NOTICE in respect of building operation and works of engineering construction as required under section 35 (1) of the Act.
I / We the undersigned hereby give notice that I / We have undertaken building operation / works of engineering construction particulars of which
are given below:
Name
Postal address
4. Location/site of operation (Sketch location
showing position relative to nearest main road and
state milestone if no other landmark is available)
5. Particulars of sub-contractors if any:
a. Name and postal address
b. Name and postal address
c. Name and postal address
6. Name of architect, consultants connected with
project:
a. Name and postal address
b. Name and postal address
7. List of construction machinery, including steam boilers, unfired pressure vessels, internal combustion engines and hoisting machines, used by
person undertaking the operation, with details in the form below:
Item Description of Type or Year of manufacture kilowatt./heating Machinery Date of expiry Remarks
machinery / make surface/ capacity Department current current Cert.
installation Reg. No. of Fitness
1 2 3 4 5 6 7 8
[Am. P.U.(A)
345/2004]
Column 2 - State whether steam boiler, unfired pressure vessel, internal combustion engine or description of machinery or hoisting machine.
5 - Heating surface to be given in square metre; capacity to be given in cubic metre.
[Am. P.U.(A) 345/2004]
I declare to the best of my knowledge and belief that all particulars furnished in this application are true, and that all machinery used comply with
the requirements of this provision of the Act and the relevant regulations made thereunder.
NOTE-
Not applicable to building operation and works of engineering construction the carrying out of which does not involve the use of machinery
and which the person undertaking them has grounds for believing will be completed in a period of less than six weeks.
SECOND SCHEDULE
1. Particulars of person employed part or full time within the two preceding years in the factory
with the following details in respect of each:
(i) Name.
(ii) Identity card number.
(iii) Address.
(iv) Date of birth.
(v) Sex.
(vi) Normal occupation.
(vii) Period of training.
(viii) Any special qualification.
(ix) Physical defects, if any.
(x) Date first employed.
(xi) Date of leaving employment.
2. (i) List of names of persons currently employed holding certificates of competency.
(ii) List of names of persons currently employed holding first aid certificates.
(iii) List of names of industrial health officers and/or medical officers and/ or industrial nurses
currently employed, stating whether employed full-time or part-time.
(iv) List of names of persons currently employed as safety officers.
3. Records of inspection made by Inspectors with provision for date of inspection, name of
Inspector, Inspector remarks and Inspector's signature. These records may be kept in a separate
book but attached to the General Register.
THIRD SCHEDULE
NOTICE of structural change or changes in the name of a factory or change in the nature of work
carried on in a factory as required under section 42 of the Act.
I / We the undersigned hereby give notice that the following changes in respect of above have
occurred in my/our factory.
A. Particulars of factory:
1. Name of factory
(Former name if there
has been a change in
name)
2. Present name of
factory
B. Particulars of any structural
changes:
1. Name of architect,
consultants, if any
2. Description of
structural changes or
alterations (Submit
detailed plans or
drawings)
3. New working floor
area if affected by
change.
a. Site has been obtained on Date
b. Building has been obtained on
4. Approval from local
authority in respect of c. Fire has been obtained on
precautionary
measures
d. Others has been obtained on
C. Particulars of change in nature of work:
Form A
APPLICATION for-
(a) permission to install machinery under section 36 (1) of the Act; and
(b) issue of certificate of fitness in respect of steam boiler, unfired pressure vessel, or hoisting machine not being a hoisting machine
driven by manual power.
SECTION 36 OF THE ACT
I / We the undersigned, hereby apply for permission to install machinery, the particulars of which are as follows:
A. Particulars of factory:
1. Name of factory or intended factory or premises in
which machinery is to be installed
I / We submit herewith dimensioned sketch / plan / drawings showing details of proposed layout of machinery.
I / We submit a list of machinery in the attached form(s) and declare that the said machinery complies with the requirements of the Act and the
relevant regulations made thereunder.
Date ............................ ...........................................
Signature of intending user of
machinery or occupier of factory
To:
.............................................................
LIST OF MACHINERY
Item Description Manufacture Serial Year of Horse R.P.M Type of FOR BOILERS AND UNFIRED FOR Remarks
of machinery No. manufacture power drive, PRESSURE VESSELS HOISTING
e.g, MACHINES
electric/ * Heating Working Reg. Safe
diesel/ surface pressure No.or file working
others or ref. and load
capacity date of
approval
of design
* Heating surface for boilers to be given in square feet: capacity for unfired pressure vessels to be given in cubic feet.
___________________________________________
Form B
NOTICE of first use of machinery other than machinery for which a certificate of fitness is prescribed, as required under section 36 (3) of the Act.
NOTE-
This notice is not required in respect of machinery already specified in the written notice of intention to operate or of operation of a factory served
on an Inspector pursuant to section 34 of the Act (on Form A, B and C of the First Schedule to the above regulations).
............................................................
............................................................
FIFTH SCHEDULE
FORM A
ACCIDENT REPORT
IN accordance with the provisions of section 31 of the Factories and Machinery Act, 1967, I / we
hereby report an accident which occurred at my ......................................... situated at
........................... on the .................... day of ............................ 19 .......................... at or about
...................... a.m/p.m. details which are given below:
He/She was taken to ...................................... for treatment, and was/was not admitted to Hospital
at ................................................... and discharged on .............................................................
No alterations or additions, other than those necessitated by rescue work, have been made to the
site of the accident or to the machinery concerned.
.............................................................
.............................................................
_______________________________________________
Form B
IN accordance with the provisions of section 32 (2) of the Factories and Machinery Act, 1967,
I/we hereby notify the occurrence of one of the diseases named in the Third Schedule to the Act,
details of which are given below:
Title .........................
To:
Chief Inspector of Factories and Machinery,
Malaysia, Kuala Lumpur
SIXTH SCHEDULE
Form A
FACTORIES AND MACHINERY ACT, 1967
THIS CERTIFICATE will hold good until above date unless previously suspended, cancelled or
otherwise determined under the provisions of the Act and provided the provisions of the Act and
the regulations made thereunder are not contravened in respect of the above Steam Boiler.
* This certificate is issued to you on the understanding that the instructions in my letter to you
reference .................................. and dated ............................... have been carried out, as stated in
your reply reference ......................... dated ...............................
Form B
This CERTIFICATE will hold good until above date unless previously suspended, cancelled or
otherwise determined under the provisions of the Act and provided the provisions of the Act and
the regulations made thereunder are not contravened in respect of the above Unfired Pressure
Vessel.
......................................
Inspector of Factories and
Machinery
* This certificate is issued to you on the understanding that the instructions in my letter to you
reference .................................... and dated ......................................... have been carried out, as
stated in your reply reference ...................... dated .................................
This CERTIFICATE will hold good until above date unless previously suspended, cancelled or
otherwise determined under the provisions of the Act and provided the provisions of the Act and
the regulations made thereunder are not contravened in respect of the above Hoisting Machine.
......................................
Inspector of Factories and
Machinery
* This certificate is issued to you on the understanding that the instructions in my letter to you
reference ............................. and dated .............................. have been carried out, as stated in
your reply reference ............................. dated ............................
Form A
IN accordance with regulation 16 of the above regulations you are hereby informed that your
factory or machinery on your premises at ...................... will be inspected by me on the
............................ day of ........................... 19 ................................. I expect to arrive at your
...................................... at about ............................... o'clock.
Reg. No Description
..................................................................................................................................
..................................................................................................................................
..................................................................................................................................
..................................................................................................................................
To enable a thorough inspection to be made you are required to prepare your factory or
machinery in accordance with the provisions of regulation 17 of the above regulations.
Form A
NOTICE OF PROHIBITION
*NOTICE OF IMMEDIATE PROHIBITION
Under the provisions *section 39 (3) of the Factories and Machinery Act, 1967, I hereby require
of section 40 (4)
you to:
* remove or make good such defects before ..................................................... and if such
defects are not removed or made good by that date you are then to cease operating your
...........................................
.......................................
Inspector of Factories and
Machinery
NOTICE OF PROHIBITION
Whereas it has been brought to my notice that you are the owner of .......................................
situated at .................................................. for which a certificate of fitness is required under
regulation 10 (1) of the above regulations and that you are operating ................................. without
such certificate and thus you are contravening ...............................
In exercise of the powers vested in me under section 19 (2) of the Factories and Machinery Act,
1967, I prohibit the operation of ............................ until such time as a valid certificate of fitness is
issued in respect thereof.
To:
.................................................................
..................................................................
..................................................................
NINTH SCHEDULE
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
Preamble
PART I - GENERAL
PART IV - MISCELLANEOUS
SECOND SCHEDULE
FACTORIES AND MACHINERY (ELECTRIC PASSENGER AND GOODS LIFT)
REGULATIONS, 1970.
Preamble
IN exercise of the powers conferred upon him by Section 56 (1) of the Factories and Machinery
Act 1967 [64/1967], the Minister of Labour hereby makes the following Regulations:
PART I - GENERAL
These regulations may be cited as the Factories and Machinery (Electric Passenger and
Goods Lift) Regulations, 1970, and shall come into force on the 1st day of February, 1970.
Regulation 2. Interpretation.
"automatic control" means a method of control by the momentary operation of some automatic
device which may be situated at a landing or in the lift car whereby a lift car is set in motion and is
caused to stop automatically at any required lift landing;
"bottom overtravel of lift car" means the maximum distance the car floor can travel below the level
of the bottom lift landing with full buffer compression;
"bottom overtravel of counterweight" means the maximum distance the counterweight can travel
below the position it occupies when the car floor is level with the top lift landing until the
counterweight rests on the buffers, with full buffer compression;
"buffer" means a device designed to stop a descending car or counterweight beyond its normal
limit of travel by storing or absorbing and dissipating the kinetic energy of the car or
counterweight;
"car apron" and "landing apron" mean a protective screen, attached to the underside of the car
platform or lift landing respectively, to prevent an object from being trapped between the car
platform and landing threshold;
"car door to gate" means the hinged or sliding portion of a lift car controlling access to a lift car;
"car enclosure" means the top and the walls of the lift car resting on and attached to the lift car
platform;
"car frame" means the supporting frame or sling to which the car platform, safety gear, guide
shoes and the hoisting ropes or hoisting rope sheaves or the plunger of a direct plunger elevator
are attached;
"car levelling device" means any mechanism which will, either automatically or under the control
of the operator, move the car within the levelling zone toward the landing only, and automatically
stop it at the landing;
"car platform" means the structure forming the floor of the lift car, and which directly supports the
load;
"centre opening door" means a vertically sliding or horizontally sliding door consisting of two or
more panels so arranged that the panels or groups of panels open away from each other from the
centre and are so inter-connected that all panels move simultaneously;
"car operating device" means the car switch push button or other device employed to actuate the
control equipment of the lift car;
"car switch control" means a method of control whereby the movement of the car is directly under
the control of an attendant by means of a switch or of a continuous pressure button in the lift car,
such switch or continuous pressure button when released by the attendant resulting in the
stopping of the lift car;
"collective control" means a method of control whereby all calls made, whether from a landing or
the lift car, are registered and answered by the lift car stopping automatically, in floor sequence,
at each landing for which such calls have been registered, but irrespective of the order in which
they have been made, until all have had attention;
"compensating ropes" means ropes suspended from the car frame and / or the counterweight to
balance the weight, or part of the weight, of the suspension ropes throughout the travel of the lift
car, and includes compensating chains;
"contract load" means the road a lift is designed and constructed to carry, as specified in the
contract of purchase;
"contract speed" means the speed of ascent or descent specified in the contract of purchase with
the contract load;
"control" means the system governing the starting, stopping, direction of motion, acceleration,
speed, and retardation of the moving member;
"controller" means a device or group of devices which serves to control in some predetermined
manner the apparatus to which it is connected;
"counterweight" means a weight, or series of weights, to counterbalance the weight of the lift car
and part of the contract load;
"directional collective control" means a method of collective control having "up" and "down" at the
intermediate lift landing by which the landing calls can be registered for the particular direction in
which it is desired to travel. The calls are answered by stopping the lift car at the required
landings when travelling in the appropriate direction;
"dual collective control" means a method of control applied to directional collective controlled lift
and so arranged that the lift car may be operated either by the passengers or by an attendant;
"dual control" means a method of control whereby automatic control or car switch control may be
used alternatively but not simultaneously;
"dumbwaiter" means a hoisting and lowering mechanism equipped with a car moving in guides in
a substantially vertical direction and being used exclusively for carrying materials. The
dimensions of such car shall not exceed-
(ii) four feet total inside height whether or not the car is provided with fixed or removable
shelves; and
"door lock" means a mechanical device to lock a lift car door or landing door, the unlocking of
which is controlled by the position of the lift car and includes a gate lock;
"door switch" means a switch operated by the movement of a door and includes a gate switch;
"drum drive" means a drive in which the suspension ropes are secured to and wound on a drum;
"electromechanical brake" means a brake consisting of a friction shoe or shoes applied to a brake
drum or disc by means of springs or weights and electrically released;
"electromechanical door lock" means a combination in one unit of a door switch with a door lock,
and includes an electromechanical gate lock;
"existing lift" means a lift installed before the date of the coming into force of these regulations;
"gearless drive" means a drive without intermediate gearing which has the traction sheave and
brake drum mounted directly on the motor shaft;
"goods lift" means a lift primarily used to carry goods but in which an attendant and the persons
required to load and unload the goods are permitted to ride;
"governor" means an automatic device which brings the lift car or counterweight or both such car
and counterweight to rest by operating the safety gear in the event of the speed in a downward
direction exceeding the predetermined limit;
"guides" means the members used to guide the movement of the lift car or counterweight;
"guide bracket" means a member attached to a building or structure and to which the guides are
attached;
"guide shoe" means an attachment to the car frame and counterweight are guided;
"landing" means the portion of the floor, balcony or platform of a building or structure used to
receive and discharge passengers or goods or both into and from a lift car;
"landing door" means the hinged or sliding portion of a lift well enclosure controlling access to the
lift car at a landing;
"levelling zone" means the space between positions not more than eighteen inches above and
below the level of a landing;
"lift car" means the load carrying unit including its platform, car frame, enclosure and car door or
gate;
"lift machine" means that part of a lift comprising the motor, reduction gear (if any); brake and
drum or sheaves by which the lift car is raised or lowered;
"lift pit" means the space in the lift well below the lowest landing served;
"lift well" means the enclosed space in which a lift is designed to operate and includes the lift pit
and top clearance;
"lift well enclosure" means the structure which separates the lift well from its surroundings;
"passenger lift" means a lift primarily used to carry persons other than the operator and persons
necessary for loading and unloading and such lift includes a hospital bed lift;
"safety gear" means a mechanical device attached to the lift car frame or auxiliary frame or
counterweight frame, to stop and hold the car or counterweight in case of predetermined
overspeed or a free fall, or if the hoisting ropes are slackened;
"safety rope" means a rope that connects the lift car safety gear to the counterweight or
counterweight safety gear and by means of which the safety gear is operated;
"slack rope switch" means a switch designed to open the control circuit of a drum driven lift, if any
or all of the suspension ropes slacken by a predetermined amount;
"suspension rope" means a rope by which the lift car and counterweight are suspended;
"top clearance of lift car" means the shortest vertical distance between the car frame and its
attachments and the overhead beams or their attachments when the car floor is level with the top
landing, that is the greatest distance the car floor could travel above the top landing.
"top clearance of counterweight" means the shortest distance between the counterweight and its
attachments and the overhead beams or their attachments when the car floor is level with the
bottom landing, that is the greatest distance the counterweight could travel above the position it
occupies when the car floor is level with the bottom landing;
"traction drive" means a drive in which the drive sheave is so grooved as to impart its motion to
the suspension ropes by friction;
"travel" means the distance between the bottom and top lift landings served.
Regulation 3. Application.
(1) Parts I, III and IV of these regulations shall apply to all electric passenger and goods lifts.
(2) Part II of these regulation shall apply to every electric passenger and goods lift installed in any
premises after the date of the coming into force of these regulations and to every existing electric
passenger and goods lift substantially altered after such date:
Provided that where the owner of any lift installed after such date can satisfy the Chief Inspector
that the lift was contracted for on or before such date the Chief Inspector may, in his discretion,
permit such modification in the application of these regulations to the lift as he deems to be
reasonable.
(3) For the purpose of these regulations an existing lift shall be deemed to have been
substantially altered when, in the opinion of the Chief Inspector-
(4) Notwithstanding the provisions of paragraph (2) of this regulation where the Chief Inspector is
of the opinion that, owing to special circumstances, the enforcement of any provision of these
regulations in respect of any existing lift is necessary to ensure the safety of the public he may in
writing order that such provision shall apply to that lift.
Regulation 4. Exemption.
Where the Chief Inspector is of the opinion that, owing to special circumstances, the enforcement
of any provision of these regulations in respect of any lift is not necessary or reasonable he may
by certificate in writing, which he may in his discretion revoke, exempt that lift from such provision
subject to such conditions as he may specify therein.
Nothing contained in these regulations shall relieve or exempt the owner of any lift from
complying with any other written law.
Pursuant to sub-section (1) of section 36 of the Act, relating to the purpose of obtaining approval
for the installation of a lift, the owner shall furnish the Chief Inspector with the following each of
which shall be in duplicate-
(a) the dimensions and particulars of the lift in the form shown in the First Schedule to
these regulations; and
(iv) size and position of machine room relative to the lift well;
(v) provision of access to machine room;
(vi) provision for ventilation and if possible, natural lighting of machine room;
(i) a certificate declaring that the lift has been designed and constructed in
accordance with these regulations insofar as they are applicable;
(ii) a certificate declaring that the designs of the safety gear and of the oil buffer
have satisfactorily withstood type tests, including an overspeed test under full
contract load;
(iii) a certificate declaring that the insulation of the electrical parts of all
controllers, landing door locking devices, terminal stopping device and car gate,
lift car door switches and other operating and similar devices has been
satisfactorily tested at an alternating current pressure equal to ten times the
working voltage, with a maximum of two thousand volts, for not less than one
minute when applied:
(a) between the live parts and the case or frame with all circuits
completed; and
(b) between main terminals or equivalent parts with all circuits open; and
(iv) a certificate stating the diameter, construction, quality and tensile breaking
strength of the suspension ropes.
(1) Every lift shall be designed and constructed to carry the contract load.
(2) (a) The contract load of every passenger lift and every hospital bed lift shall not be less than
given in Table I corresponding to the clear lift car floor area, disregarding any seat and space
between car door frames.
(b) The number of persons which can be carried at any one time in any passenger lift shall not be
greater than that given in Table I corresponding to the clear lift car floor area.
TABLE I
Clear lift car area in Maximum No. of persons Contract load in pounds
square feet
(Permissible tolerance
0.5 square feet)
(3) The minimum contract load for goods lift shall be based on the following:
Description of goods lift Minimum contract load per square foot of inside
clear lift car platform area
(a) For general goods loading lift where Not less than fifty pounds.
the load when distributed, the weight of
any single piece of goods in the load or
of any single hand truck and its load
does not exceed one quarter of the
contract load of the lift and the load is
handled on and off the lift car platform
manually or by means of hand trucks.
(b) For motor vehicle loading where the Not less than thirty pounds.
lift is used solely to carry automobile
trucks or passenger automobiles up to
the contract load of the lift.
(c) For every other type of loading lift. To be determined by the Chief Inspector.
(4) (a) A capacity plate bearing the contract load of a lift shall be permanently and securely
fastened in a conspicuous position in a lift car.
(b) (i) In the case of passenger lifts the contract load shall be given in number of persons and
pounds in accordance with Table I shown in paragraph (2) of this regulation.
(ii) In the case of goods lift the contract load shall be given in pounds and also, for emergency
purposes, in number of persons calculated at one hundred and fifty pounds per person.
(b) any goods lift having a contract speed greater than three hundred feet per minute.
(2) A flat belt or chain-driven machine shall not be used to drive any passenger lift.
(3) The main driving gear of any lift machine shall not be connected to any drum or traction
sheave by friction gearing or friction clutch mechanism.
(4) Worms and worm gears of cast iron shall not be used in any lift machine.
(5) A set-screw fastening shall not be used in lieu of a key, pin or other positive fastening where
the connection is subject to tension or torsion.
(6) Every drum, sheave or pulley shall be of cast iron or steel and shall have machined rope
grooves; and in the case of every overhung pulley or sheave suitable flanges of rope guards shall
be provided.
(7) (a) The ratio of the diameter of the drum sheave or pulley to the diameter of the rope wound
on it shall not be less than forty to one for all lift cars and counterweight suspension ropes.
(b) The diameter of a drum, sheave or pulley shall mean the centre to centre measurement of the
rope wound on it.
(8) Every lift machine shall be provided with an electromechanical brake which shall comply with
the following requirements-
(a) it shall be applied automatically when the operating device is in the "stop" position;
(b) it cannot be released in normal operation until the power has been applied to the
motor;
(c) it cannot be held in the "off" position during normal operation by any emergency
release device fitted to it; and
(d) no single earth, short-circuit or counter voltage shall prevent it being applied during
normal operation.
(9) Every lift machine shall be provided with means for winding by hand.
(10) Every lift machine shall be provided with adequate means for lubrication, and every
lubrication point shall be readily and safely accessible.
(11) The factor of safety of every lift machine, based on the ultimate strength of the material used
and the static load imposed thereon, shall not be less than eight for wrought steel, and not less
than ten for cast and other materials.
(12) (a) Every lift machine and associated equipment shall be effectively supported.
(b) Any supporting beam shall be of steel or reinforced concrete with a factor of safety of five or
seven respectively, based on a total static load on the supporting structure equal to twice the
maximum static load suspended from the beams plus the weight of all the apparatus resting on
the beams.
(c) The deflection under load of any supporting beam referred to in sub-paragraph (b) of this
paragraph shall not be greater than 1/1500 of the span of such beam.
(1) A machine room shall be provided for, and restricted to, the housing of the lift machine and
associated equipment.
(a) be so designed that the floor can carry a load of not less than one hundred pounds
per square foot over the whole area and also any load which may be imposed thereon by
the equipment installed in the machine room;
(b) be of such a size as will permit free access to all parts of the machine and equipment
located therein for the purposes of inspection, maintenance and dismantling. On at least
two sides there shall be a minimum distance of eighteen inches between any part of the
machine and adjoining wall and where necessary a steel joist shall be provided above the
machine to facilitate lifting heavy parts;
(d) have a clear height of not less than six feet and six inches from the floor provided that
where the lift machine is installed on a pedestal on the floor there shall be a clear height
of not less than two feet and six inches above the highest point of the lift machine;
(e) be provided with permanent electric lighting and the illumination shall not be less than
ten foot candles at floor level. At least one socket and plug for a hand-lamp shall be
provided. The light switch shall be fixed adjacent to the machine room entrance;
(f) be kept clear of refuse and shall not be used for the storage of articles or materials
other than those required for the maintenance or operation of the lift;
(g) be locked against unauthorised access. A duplicate key shall be provided and
retained under a glass-fronted cabinet adjacent to the entrance:
Provided that sub-paragraph (a), (b), and (d) need not apply to machine room for
dumbwaiter.
(3) The following notice shall be exhibited in a permanent place adjacent to the entrance of every
machine room:
BAHAYA
BILEK JENTERA
DI-LARANG MASOK
DENGAN TIADA KEBENARAN
(1) No piping, conduct or equipment other than that forming part of the lift or necessary for its
maintenance shall be installed in any lift well or lift well enclosure.
(2) No room passage or thoroughfare shall be permitted under a lift well provided that where a lift
well does not extend to the lowest floor of the building, such room, passage, or thoroughfare may
be allowed under conditions to be laid down by the Chief Inspector.
(3) Where the counterweight of one lift travels close to the car of an adjacent lift, a continuous
screen of adequate strength shall be fixed from top to bottom of the well to protect any person
working in the well or on the lift car from accidental contact with the counterweight in any part of
its travel.
(4) Not more than four lifts shall be located in any one lift well.
(5) (a) Every lift pit shall be soundly constructed. The floor of the lift pit shall be substantially level
and, where necessary, provision shall be made for permanent drainage.
(b) Every lift pit shall be of sufficient depth to ensure that there is a vertical clearance of not less
than two feet between any fitting attached to and projecting below the bottom of the car frame
and the pit floor when the rests on its fully compressed buffers:
Provided that any guide shoe, apron or other fitting located adjacent to the sides of the car may
be ignored in this connection.
(c) Any equipment installed in the lift pit must leave sufficient clear floor area to permit a person to
lie on the pit floor.
(6) Where the depth of any lift pit is greater than three feet and six inches measured from the
bottom terminal landing, suitable footholds and handholds shall, so far as practicable, be
arranged in the side of the lift pit to aid ingress and egress.
(7) Access to any lift pit shall be by way of the bottom terminal landing only.
(8) A suitable guard shall be fixed in the lift pit around the path of the counterweight. Such guard
shall extend from a height of not more than twelve inches above the floor of the lift pit to a height
of not less than six feet and six inches:
Provided that where compensating ropes are fitted a guard need not be provided on the side
facing the lift car to which the ropes are attached.
(1) Every lift well enclosure shall extend on all sides throughout the height of the lift well.
(2) Where the lift travel is greater than forty feet above the ground floor the lift well enclosure shall
be made of brickwork or other suitable fire resisting materials.
(3) The inner sides of the lift well enclosure facing any car entrance shall form a smooth
continuous flush surface devoid of any projection other than landing sills, hoistway doors, door
tracks and hangers, or recess.
(4) The clearance between the edge of the landing threshold and the car platform nosing shall not
be less than one half of an inch and not greater than one and a half inches.
(5) The clearance between the lift well enclosure and the loading side of the car platform shall-
(a) for passenger lifts, not be greater than five inches; and
(b) for goods lifts with vertically sliding hoistway doors, not be greater than seven-and-a-
half inches.
(6) The clearance between the sides of the car or the counterweight and the lift well enclosure
shall not be less than one inch.
(7) The lift well enclosure shall be of sufficient strength to withstand a thrust of seventy-five
pounds applied at any point in a direction normal to the surface without permanent deformation.
(8) There shall be no opening in any lift well enclosure permitting access to the car by passing
under a counterweight.
(9) Where wire grille or similar construction is used for the enclosure, the mesh or opening shall
not be greater than one and a quarter inches:
Provided that where the clearance between the inside of such enclosure and any moving part of
the lift is less than two inches the openings in the enclosure shall be further protected to a height
of seven feet above the floor or nosing of any stair tread by netting of square mesh not greater
than one half inch and of wire not less than 20 S.W.G.
(10) Any glazing in a lift well enclosure shall be of toughened or shatter-proof glass.
(2) The height of every landing door shall not be less than-
(3) The distance between the lift well side of any landing door and the edge of the landing
threshold shall not be greater than four inches in the case of hinged doors or two and three
quarter inches in the case of sliding doors.
(4) In no case shall the distance between the lift well side of the landing door and the lift well side
of the car door or gate exceed six inches.
(5) Every landing door and its tracks shall be capable of withstanding a thrust of seventy-five
pounds applied normally at any point, excepting any vision panel, without causing permanent
deformation and without such door being sprung from its guides.
(6) Every power operated landing door on every automatically operated lift shall be so designed
that closing it is not likely to injure any person.
(7) Provision shall be made to open manually every power operated landing door, in the event of
failure of power operating mechanism, at any landing at which the car is standing.
(8) Every hinged landing door shall be provided with a vision panel. Every manual or self-closing
landing door for a lift with automatic control shall be provided with a vision panel, except at any
landing where a car position indicator is provided.
(9) Any vision panel in a landing door shall be fire resisting and of wired safety glass. The area of
any single vision panel shall not be less than twenty-five square inches and the total area of one
or more vision panels in any landing door shall not be more than eighty square inches and the
centre of the panel shall be located not less than fifty-four inches and not more than sixty-six
inches above the landing;
Provided that for vertically sliding centre opening counter balanced door it shall be located to
conform with the dimensions specified in so far as the door design will permit:
Provided further that vision panel on horizontally swinging doors shall be located for convenient
vision when opening the door from the car side.
(1) Every landing door shall be fitted with an electromechanical door lock having a retiring cam,
which shall ensure:
(a) that the lift car cannot be moved in a direction away from the landing unless every
landing door is closed and locked;
(b) that in the event of any landing door being opened the car will come to rest; and
(c) that no landing door can be opened from the landing side unless the car is at rest at
that particular landing, or is coasting through that levelling zone with its operating device
in the "stop" position, or unless with a special key.
Provided that a retiring cam need not be fitted if the electric lock control contact is positively
interrupted before the landing door is unlocked, and the landing door is mechanically locked
before the electric lock contact is made.
(2) Such electromechanical door lock shall be so arranged that the landing door is locked
mechanically before the electric lock is made. Lock contacts shall be opened positively.
(3) All parts of such electromechanical door lock shall be of substantial construction, and its
functioning to prevent movement of the car shall not be solely dependent on the action of a spring
or gravity or the closing of an electric circuit. Every lock shall be encased, and the removal of the
casing shall not disturb the lock mechanism.
(4) For the purpose of paragraph (1) (a) of this regulation a landing door may be considered to be
closed when-
(a) in respect of any lift which requires the presence of an operator in the car, its leading
edge is within two and one half inches of the door jamb (or with centre opening door
when the leading edges are within two and one half inches of each other); provided that
such door cannot be re-opened from the landing side after it has reached the limit of two
and one half inches and that it is equipped with a door-closer of a type that will continue
to close and lock it; and
(b) in respect of any lift which does not require the presence of an operator in the car or
in which the landing door is not equipped with a door-closer, its leading edge is within
three eights of one inch of the door jamb (or with centre opening door when the leading
edges are within three eights of one inch of each other).
(1) Every lift car shall comprise a platform, a roof, a car enclosure, gate or door and a supporting
frame.
(2) Every car platform shall be of framed construction, and in the case of any passenger lift shall
be designed to support the contract load on the basis of such load being evenly distributed. The
platform of any goods lift shall be designed to suit the particular conditions of loading. The factor
of safety shall not be less than five for steel and eight for timber, except that in the case of steel
platform stringers, the factor of safety may not be less than four.
(3) Every car frame shall be made of steel, and of sufficient strength to withstand the operation of
the safety gear when fully loaded without permanent deformation. The factor of safety of any car
frame members and their connections shall not be less than five.
(4) The deflection of any car frame crosshead and any member carrying the platform shall not
exceed one-thousandth of its respective span under static conditions with the contract load
evenly distributed over such platform.
(5) Renewable guide shoes or guide shoes with renewable linings or adjustable roller guides shall
be provided at the top and bottom of both sides of every car frame.
(6) Every car roof shall be of sufficient strength to support a load of two hundred pounds. Any
open work in such roof shall reject a sphere of one inch in diameter.
(7) Every car enclosure shall not be less than six feet and six inches in height and there shall be
no open-work panels except ventilation panels, the openings of which shall reject a sphere
greater than one half of an inch in diameter within a height of six feet from the car floor:
Provided that the enclosure of a goods lift car shall not be less than six feet in height.
(8) Every car enclosure shall withstand a thrust of seventy-five pounds applied normally at any
point without permanent deformation, and shall be securely fixed to the platform and frame.
(1) A door or gate shall be provided at every entrance to a lift car. Every car door or gate when
fully closed shall-
(a) in the case of a passenger lift, guard the full width and height of the car entrance
opening and shall not be less than six feet and six inches high;
(b) in the case of a goods lift, guard the full width of the car entrance opening and when
fully closed shall extend from the car floor to a height of not less than six feet above the
car floor;
Provided that where a vertically sliding door or gate is used, it shall extend from a point not more
than one inch above the car floor and to a point at least not less than six feet above the car floor.
(3) Every car door or gate and its tracks shall withstand a thrust of seventy-five pounds applied
normally at any point (excepting any vision panel) without permanent deformation and without
such gate or door being sprung from its guides. In the case of a collapsible gate this thrust may
be applied at points on two adjacent pickets so as to divide the load equally.
(4) Any opening in any collapsible gate shall reject a sphere of diameter greater than two and one
half inches.
(5) Every car door or gate shall be provided with an electric switch which will prevent the lift car
from being started or kept in motion unless all gates and doors are closed. The contacts on such
switches shall be opened positively and independently of gravity. The electric switch shall be
protected so as to be inaccessible from the car. For the purpose of this paragraph a car door or
gate shall be considered to be closed when its leading edge is within two and one half inches of
the door jamb or, with centre-opening doors, when the leading edges are within two and one half
inches of each other.
(6) (a) Every power operated car door or gate shall be capable of being opened manually.
(b) Every power operated car door or gate on every automatically operated lift shall be so
designed that its closure is not likely to injure any person:
Provided that where a car levelling device is fitted the lift car may be moved towards the landing
with its door or gate open within the levelling zone. In such cases the car platform shall be
provided with a substantial apron of sufficient depth to prevent an object from being trapped
between the platform and the landing while the lift car is within the levelling zone.
(7) Any vision panel in a lift car door shall be fire resisting and of wired safety glass. The area
between division bars or other supports shall not exceed one square foot. The bottom rail of a
framed and glazed door shall not be less than twelve inches deep. Any projections on or
recesses (including vision panels) in sliding car doors shall be kept to a minimum.
(1) Every passenger lift car, other than a car equipped with safety gear of the instantaneous type,
shall be provided, where practicable in the opinion of the Chief Inspector, with an emergency
hatch of such dimensions as will permit the passage of a person.
(2) where there is a lift located in an adjacent lift well and the distance between the car platforms
does not exceed two feet six inches and where there are no intervening hoistway partitions,
counter-weights or any fixed obstructions, other than separator beams between the cars, a side
emergency hatch may be provided in each such adjacent car, so arranged as to permit safe and
direct transfer from one car to the other, and such side emergency hatch shall:
(c) be provided with a lock so arranged that the door may be opened from inside the car
only by a special-shaped removable key, and from outside the car by a non-removable
handle. Locks shall be so designed that they cannot be opened from the inside by the
use of ordinary tools or instruments. There shall be no obstruction on the inside of the
enclosure which will prevent opening of the door from either side;
(d) be fitted with car-door electric contacts so arranged as to prevent the car from being
operated unless the door is locked;
(e) be of the same material and construction as required for the car enclosure.
(3) Every emergency hatch provided in the top of a lift car shall:
(a) be so located as to provide a passage way for a person unobstructed by any fixed
equipment located in or on top of the car; and
(c) be so hinged or otherwise attached to the car top so that the cover can be opened
from the top of the car only.
(4) Keys for unlocking of emergency hatches shall be kept in the premises by the person
responsible for the maintenance and operation of the lift and in a location readily available to an
authorised person only in the case of emergency.
Regulation 17. Ventilation.
Provision shall be made for adequate permanent ventilation of every lift car during the periods
such lift is available for use, and where ventilating fans or blowers are used they shall be securely
fastened in place and located above the car ceiling or outside the car enclosure.
(1) Provision shall be made for illumination of every lift car during the periods such lift is available
for use, by at least two lamps in each car.
(2) Light bulbs or tubes in every lift car shall be so guarded as to prevent injury to persons from
breakage of the bulbs or tubes.
(3) The minimum illumination at the landing edge of a car platform when the car and landing
doors are open shall not be less than five foot candles.
(1) No glass other than toughened or shatterproof glass shall be used in any car except to cover
certificates, notices, lighting fixtures and appliances necessary for the operation of such car.
(2) Every car shall be provided with an emergency signal that is operative from the car and is
clearly audible outside the lift well.
(3) A lighting socket for a portable lamp shall be provided on top of and underneath every car.
(4) An emergency switch shall be provided on the top of every lift car which will prevent the car
from being operated when the switch is open.
(2) Every counterweight shall travel in guides and be provided with renewable guide shoes or
linings.
(3) All counterweight sections, whether carried in frames or not, shall be adequately secured. The
factor of safety of the threaded portion of any tie rods shall not be less than eight. The tie rods
shall have lock nuts secured by cotter pins at each end.
(1) Every lift car and counterweight shall be guided throughout its travel by means of rigid steel
guides of round or T-section and of such length that it is not possible for the car or counterweight
shoes to run off the guides.
(2) Every guide joint shall be torqued and grooved, or dowelled, and fitted with fishplates each
secured with not less than four substantial bolts through each rail. The working faces of every
joint shall form a smooth continuous surface.
(3) The variation in the distance between guides shall be not greater than three-sixteenths of one
inch.
(4) Every guide shall be fastened to suitable supports and every guide and its supports shall
withstand the application of the safety gear when stopping a fully loaded car or counterweight.
(5) Guide brackets and any shims shall be of steel and shall be bolted to the walls, stairs,
structure or building steelwork. Wood blocks, plugs, or similar method shall not be used for fixing
guide brackets.
(6) The distance between guide brackets shall be such that the guides shall not deflect more than
one-quarter of one inch under normal operation.
(1) Every lift car shall be provided with one or more safety gear which shall, singly or combined,
be capable of stopping and sustaining the lift car with the contract load. Safety gears shall be
fitted to the car frame, and at least one safety gear shall be located within or below the lower
members of the car frame.
(2) The safety gear shall operate to stop and sustain the car with the contract load in the event of
failure of all suspension ropes, or in the event of the car exceeding a predetermined speed in the
descending direction when a governor is fitted.
(3) No safety gear shall stop an ascending car. If an ascending car is to be stopped on account of
overspeed a safety gear shall be fitted to the counterweight or a governor may be used to cause
the motor and brake control circuits to be opened.
(4) The application of the safety gear of the non-instantaneous type shall stop the lift car with
contract load from the governor tripping speed within the limits shown in Table II. Such stopping
distance shall be the actual slide as observed from the marking on the guide.
TABLE II
(5) The application of the safety gear shall not cause the car platform to become out of level in
excess of one in twenty-four, measured in any direction, and no decrease in the tension of any
rope used to apply the safety gear, or motion of the lift car in the downward direction shall release
such safety gear.
(6) The motor control and brake control circuits shall be opened at the time or before the safety
gear is applied.
(7) No safety gear shall depend upon the completion or maintenance of an electric circuit for its
operation.
(8) The safety gear shall be designed to grip each guide equally and to operate on both guides
simultaneously.
(9) Any rope used for applying the safety gear shall be supported by its own pulley which shall be
constructed so as to prevent such rope leaving the pulley when slack. Such rope shall be not less
than five-sixteenths of one inch diameter and shall be of iron, steel, monel metal, phosphor
bronze or stainless steel. The pulley shall be mounted independently of any shaft carrying the
suspension ropes.
(10) Any releasing carrier or other mechanism for actuating the safety gear shall be carried by the
car frame and not by the car enclosure.
(11) Provision shall be made for releasing car safety gear from inside the lift car mechanically,
and no decrease in tension of the governor rope nor motion of the car in the down direction shall
release the safety gear. Such safety gear may be released by the motion of the car in the up
direction.
(12) Safety gear of the instantaneous type shall not be used on any car having a contract speed
greater than one hundred and sixty feet per minute, or any counterweight having a contract speed
greater than two hundred and fifty feet per minute.
(1) A governor shall be fitted to operate the safety gear of every lift car having a travel between
terminal landings greater than twenty feet.
(2) The governor shall be adjusted to cause application of the car safety gear at a speed of not
less than fifteen per centum above the contract speed and not greater than the tripping speed
shown in Table II in paragraph (4) of regulation 22 against the contract speed.
(3) Every governor shall be marked with its tripping speed in feet per minute.
(4) Every governor rope shall be of iron, steel, monel metal, phosphor bronze or stainless steel
not less than five-sixteenths of one inch in diameter and any deformation of such rope resulting
from the application of the governor jaws shall not prevent proper operation of the safety gear.
(5) (a) Where a governor is fitted to operate a counterweight safety gear, such governor shall be
adjusted to cause application of the counterweight safety gear at a speed greater than that at
which the car safety gear is applied:
Provided that such speed is not more than ten per centum greater.
(b) The application of such safety gear shall stop the counterweight within the limits prescribed in
Table II in paragraph (4) of regulation 22.
(1) Buffers shall be installed under every car and counterweight and shall be located
symmetrically with reference to the vertical centre line of the car frame or the counterweight frame
within a tolerance of two inches, and shall be so arranged that the car or counterweight in normal
operation does not engage them.
(2) Where the contract speed of the car is greater than seventy-five feet per minute solid buffers
shall not be installed.
(3) Where the contract speed of the car is greater than two hundred feet per minute spring buffers
shall not be installed.
(4) Spring buffers shall be capable of stopping a lift car with contract load from contract speed
without permanent deformation.
(5) The stroke of any spring buffer shall not be less than-
(a) one and one half inches at a contract speed of one hundred feet per minute or less; or
(b) two and one half inches at a contract speed in excess of one hundred feet per minute
but not more than one hundred and fifty feet per minute; or
(c) four inches at a contract speed in excess of one hundred and fifty feet per minute but
not more than two hundred feet per minute.
(6) The minimum stroke of an oil buffer shall be such that the lift car or the counterweight on
striking the buffer at one hundred and fifteen per cent of contract speed shall be brought to rest
with an average retardation of not more than thirty-two point two feet per second per second.
(a) provided with a means of readily ascertaining the adequacy of the oil supply;
(c) marked by the maker with the stroke, range of speed and load for which it has been
designed.
Regulation 25. Clearances and overtravels for lift cars and counterweights.
(1) A clear space shall be provided at the top and bottom limits of travel of every car and
counterweight.
(2) The top clearance for the lift car and counterweight where spring, timber or similar buffers are
used shall be as given in Table III:
TABLE III
TOP CLEARANCES
Contract speed Minimum top clearance for lift car and counterweight
ft/min. ft in.
0-100 ... 1 6
101-200 ... 2 0
(3) The top clearance for the lift car where oil buffers are used shall be at least the sum of the
following dimensions:
(i) the distance between the counterweight buffer and its block, which shall be at least six
inches;
(iv) the counterweight buffer stroke corresponding to governor tripping speed, less one-
half the stroke of the counterweight buffer used.
(4) The top clearance for the counterweight where oil buffers are used shall be at least the sum of
the following dimensions:
(i) the distance between the car buffer and the buffer striking plate, which shall be at least
six inches;
(iv) the car buffer stroke corresponding to governor tripping speed, less one-half the
stroke of the car buffer used.
(5) The bottom overtravel for lift cars and counterweights where spring, timber or similar buffers
are used shall be as given in Table IV:
TABLE IV
BOTTOM OVERTRAVEL
Contract speed Minimum bottom overtravel for lift car and counterweight
ft/min. ft in.
0-100 ... 1 1
101-200 ... 1 4
(6) The bottom overtravel of lift cars and counterweights where oil buffers are used shall not be
less than six inches.
(2) In the case of a lift having attraction drive, the normal terminal stopping devices may be
situated in the machine room. In such cases, they shall be mounted on, and operated by, a
mechanism positively connected to and driven by the car without dependence on friction. An
automatic switch shall be provided which will stop the machine in the event of failure of such
connecting mechanism.
(3) The normal terminal stopping device shall remain open until the corresponding final terminal
stopping device functions.
(4) Every lift shall also be provided with stopping devices designated the upper and lower final
terminal stopping devices, which shall automatically stop the car independently of the operating
devices and the normal terminal stopping devices. Such devices shall function as close to the
respective terminal landings as practicable but so that under normal operating conditions, they
will not function when the car is stopped by the normal terminal stopping device. Where spring
buffers are provided the final lower terminal stopping device shall function before the buffer is
engaged.
(5) The upper final terminal stopping device shall be held open until the car has travelled above
the terminal landing a distance equal to the bottom counterweight clearance plus one-half the
buffer stroke, but in no case a distance less than two feet.
(6) The lower final terminal stopping device shall be held open until the car rests on fully
compressed buffers.
(7) Final terminal stopping devices shall act so as to prevent the movement of the car in either
direction.
(8) Every drum-driven machine shall have a final terminal stopping device operated by the
machine, in addition to that operated by the movement of the car.
(9) The contacts of all terminal stopping devices shall be opened directly and positively by the
movement of the car, except as provided in paragraph (2) and paragraph (8) of this regulation.
(10) The normal and final terminal stopping devices shall not control the same switches on the
controller unless two or more separate and independent switches are provided, two of which shall
be closed to complete the motor and brake circuits for each direction of travel.
(11) All terminal stopping devices shall be of the enclosed type and all cams for operating such
devices shall be of metal.
(1) Every lift car and counterweight shall be provided with steel suspension ropes having a
diameter not less than three-eigth of one inch.
(2) Every traction-drive lift shall be fitted with not less than three ropes, independent of one
another, and every drum-drive lift shall be fitted with not less than two ropes, independent of one
another, for the car and not less than two ropes, independent of one another, for the
counterweight.
(3) Every suspension rope on a lift shall be identical in size, construction, strength and quality, be
free from any joint and each end of every suspension rope shall have its own independent
attachment to the car, counterweight or anchorage. No rope shall be reeved round a pulley, pin or
other device in place of using two ropes.
(4) Every suspension rope on a lift shall be independently fastened to the car frame,
counterweight or fixed anchorage in such a manner that all ropes bear an equal share of the load.
Means shall be provided to adjust the length of any rope.
(5) Every rope shall comply with the requirements of British Standard Specification No. 329 or
621 or an equivalent specification, in respect of materials, quality and construction.
(6) The factor of safety of car and counterweight ropes, based on maximum static loads, shall not
be less than ten in the case of lifts having a contract speed not greater than three hundred and
fifty feet per minute, and shall not be less than twelve in the case of lifts having a contract speed
of three hundred and fifty feet per minute and above. For this purpose the maximum static load
on the car suspension ropes shall be the contract load plus the weight of the car and suspension
ropes and compensation.
(7) A plate giving the number, size and ultimate strength of the ropes required shall be
permanently fixed to the machine or to the car crosshead.
(8) Every rope anchored to a winding drum shall have not less than one and one-half turns of the
rope on the drum when the car or counterweight has landed. The anchorage of every rope shall
be effected by passing the rope through a hole in the drum and effectively clamping it inside.
(9) The car, counterweight, or anchorage ends of every suspension rope shall be fastened by
spliced or clipped return loops, or in metalled sockets. Spliced return loops shall have not less
than three steel clips, the bridge of which shall be fitted on the working part of each rope. Every
loop shall be lined with a metal thimble, eye or equivalent protection. Every metalled socket shall
have a length not less than four and three quarter times the diameter of the rope to which it is
fitted.
(10) Every rope thimble, socket or clip shall conform to the requirements of the appropriate British
Standard or equivalent specification.
(1) Means shall be provided in every automatically controlled lift to prevent interference with its
journey to a given landing by pressing any landing button, except that where collective controls
are fitted, it shall be possible to stop a car at any intermediate landing.
(2) Provision shall be made for a reasonable time lag between stopping and restarting of the car.
(3) The handle of every car switch operating device shall be arranged to return to the "stop"
position when released.
(4) Every lift operated by a hand rope or similar device shall be so arranged that in the event of
interruption of the power supply it is necessary to return such device to the "stop" position before
the lift can be restarted.
(5) Every drum-drive lift shall be provided with a slackrope switch which shall automatically cut off
the current and stop the lift should the suspension ropes become slack from any cause
whatsoever. Such switch shall be enclosed and so constructed that it will not automatically reset
when the slack is removed.
(6) No emergency switch for short circuiting the landing door interlock circuit shall be provided in
any lift car.
(7) The frames of the lift machine, the controller and all electric appliances in or on the car shall
be effectively earthed.
(8) The control circuits shall be protected by fuses or similar means independently of the main
circuits. Where one side of the control circuit is earthed, safety devices shall be connected to the
unearthed side of the circuit.
(9) No control system shall be used which depends on the completion or maintenance of an
electric circuit for the interruption of the power and the application of the brakes at the terminal
landings or for the operation of the safety gear, or for the closing of a contractor by emergency
stop button.
Provided that this paragraph shall not apply to dynamic braking or to speed control devices.
(10) The sticking or freezing of any single magnetically operated switch, contactor or relay, or the
occurence of a single accidental earth shall not permit the lift car to start or run if any landing
door, interlock of any landing door or car door or gate contact is in the open position.
(11) In the case of an automatic control lift, neither the operation of a spring nor the completion of
another electric circuit shall be depended upon to open the circuit to stop such a lift at the
terminal landings. The interruption of the electric circuit shall prevent the movement of the car.
(1) The clearance between the car and the counter-weight or between the car or counter-weight
and conductor cables or any ropes that normally move shall not be less than one and one-half
inches.
(2) The clearance between the cars and between the counterweights of adjacent lifts and
between the car and the counterweight of adjacent lifts shall not be less than two inches.
(1) Every new lift or substantially altered new lift shall be tested by the suppliers or erectors of
such lift before it is put into service, with the contract load in the car. During such test the
Inspector shall require that any brake, terminal stopping device, buffer, safety gear, overspeed
governor or other apparatus be caused to function.
(a) of the governor controlled instantaneous type the test shall be carried out at a contract
speed and the governor tripped by hand; or
(b) of the broken-rope instantaneous type the test shall be carried out by obtaining
sufficient slack rope to cause the gear to function; or
(c) other than the instantaneous type the test shall be carried out at governor tripping
speed, when practicable, and when this is not practicable the governor shall be tripped by
hand at the maximum speed obtainable.
(3) A test of the safety gear and governor shall be made following the painting of such equipment
and also after a new governor rope has been fitted.
(1) The owner of every lift shall ensure that such lift is maintained.
(2) For the purpose of complying with paragraph (1) of this regulation such owner shall enter into
an agreement with an approved firm for the periodic examination and maintenance of such lift.
For the purposes of this regulation, an approved firm means a firm which has satisfied the Chief
Inspector that it employs persons suitably qualified and trained (hereinafter referred to as the
competent person) and controls equipment and facilities to ensure a proper standard of lift
examination, service and maintenance:
Provided that such agreement shall not relieve the owner from the responsibility of maintaining
the lift well enclosure where such enclosure forms an integral part of the building in which the lift
is installed.
(a) the name and postal address of the approved firm; and
(5) Such person shall thoroughly examine the lift at least once in every three months and cause
the lift to be serviced and adjusted once in every month.
(6) A register in respect of every lift in the form shown in the Second Schedule to these
regulations shall be kept on the premises in which the lift is installed wherein shall be recorded-
(a) details of every examination, servicing and adjustment referred to in paragraph (5) of
this regulation;
(b) details of any repair to the lift considered necessary by the competent person and
subsequently the date when such repair has been effected;
(c) details of the breakage of any suspension rope, the failure of any part of the lift
machine, over-speeding of the car whether or not safety gear functioned and any other
occurrence resulting in the lift being immobilised; and
(d) such other information as the Chief Inspector may from time to time direct.
(7) Such entries as are referred to in paragraph (6) of this regulation shall be made by the
competent person within one week after the event to which it relates.
(8) Such register as is referred to in paragraph (6) of this regulation shall be produced for the
Inspector's examination at every regular inspection of the lift and as and when requested by the
Inspector.
(9) On receipt of advice from the approved firm that repairs to the lift are necessary the owner
shall forthwith arrange to have such repairs effected, or if in doubt as to the necessity therefor
refer the matter to an Inspector. For the purpose of this regulation, any recommended repair
recorded in the register in accordance with sub-paragraph (b) of paragraph (6) of this regulation
shall be deemed to constitute receipt of advice.
(10) If after receipt of such advice as aforesaid the owner neither causes the repairs to be
effected nor refers the matter to the Inspector within a period of one week the approved firm shall
forthwith inform the Inspector of the facts of the case.
(11) It shall be the duty of the owner of every lift to ensure that, in respect of such lift -
(a) the lift well and pit is maintained in a dry and clear condition, and no rubbish allowed
to accumulate therein, nor any part used for storage;
(b) no material not forming part of the lift equipment is placed on the top of the lift car;
(c) the lift is not operated at a load greater than the contract load as specified in the
certificate of registration and the car plate fitted in accordance with paragraph (4) of
regulation 7;
(d) in the case of any lift other than an automatic control lift, it is not operated unless in
the charge of a car attendant who shall be not less than eighteen years of age; and
(e) no wire or current carrying device is substituted for the proper fuse or circuit-breaker
in any lift control circuit.
(1) The owner of every lift shall cause the certificate of registration thereof to be posted in the lift
car or adjacent to the bottom terminal landing.
(2) The owner of a goods lift shall cause suitable notices to be posted in the lift car and at each
landing prohibiting unauthorised persons from riding in or on the car.
(3) The owner of every lift shall cause notices to be posted -
(a) at the ground floor landing showing the name and telephone number of the person to
be contacted should any failure of the lift occur; and
(b) inside the lift car instructing passengers to sound the alarm bell should any failure of
the lift occur.
Where it appears to an Inspector that any lift attendant is incompetent the Inspector may direct
such person to cease to work, operate or be in charge of any lift without the authority in writing of
the Inspector which authority may be revoked at any time at the discretion of the Inspector.
Any person who commits an offence against these regulations for which no corresponding
penalty is provided by the Act shall be liable to a fine not exceeding one thousand dollars.
FIRST SCHEDULE
FACTORIES AND MACHINERY (ELECTRICAL PASSENGER AND GOODS LIFT) REGULATIONS, 1970
[Regulation 6 (a)]
PARTICULARS OF ELECTRIC....................................LIFT
Remarks:
Date ................................
..................................................
Signature of owner of representative
SECOND SCHEDULE
FACTORIES AND MACHINERY (ELECTRIC PASSENGER AND GOODS LIFT) REGULATIONS, 1970
Regulation 31 (6)
REGISTER OF LIFTS
______________________________________________
Condition of governor
Condition of ropes
Dated ropes last renewed
Condition of controller
Condition of brake
Condition of wiring
...........................................
Signature of owner
V. MANICKAVASAGAM,
Minister of Labour
FACTORIES AND MACHINERY (STEAM BOILER AND UNFIRED PRESSURE
VESSEL) REGULATIONS, 1970
___________________________
ARRANGEMENT OF REGULATIONS
___________________________
Preamble
INTRODUCTORY
Regulation 3. Application.
Regulation 4. Exemption.
Regulation 5. Manufacture of boilers and pressure vessels in the Federation.
Regulation 6. Imported steam boiler and pressure vessels.
Regulation 7. Standard conditions.
Regulation 8. Variation from the standard conditions.
Regulation 9. Chief Inspector may refuse to assign a working pressure.
Preamble
IN exercise of the powers conferred by section 56 (1) of the Factories and Machinery Act, 1967
[64 /1967], the Minister of Labour hereby makes the following regulations:
These regulations may be cited as the Factories and Machinery (Steam Boiler and Unfired
Pressure Vessel) Regulations, 1970, and shall come into force on the 1st day of February,
1970.
Regulation 2. Interpretation.
"air receiver" means an unfired pressure vessel used or intended to be used to contain
compressed air and connected to an air compressing plant and includes a vessel used or
intended to be used to contain compressed inert or exhaust gases and connected to an engine.
"authorised safe working pressure" means the maximum permissible pressure at which a steam
boiler or unfired pressure vessel may be operated as assigned by the Chief Inspector and as
stated on the current certificate of fitness relating to such steam boiler or unfired pressure vessel;
"Chief Inspector" and "Inspector" mean the officers appointed under section 4 (1) of the Act.
"cubic capacity" means in respect of any unfired pressure vessel, the volumetric capacity
measured in cubic feet;
"design pressure" means the maximum pressure at which the manufacturer of a steam boiler or
unfired pressure vessel or any fittings or pipework associated therewith designed the same to
operate;
"Inspecting Authority" means, in respect of any steam boiler or unfired pressure vessel, an
Inspecting Authority named in the Third Schedule to these regulations;
"steam receiver" means an unfired pressure vessel used or intended to be used to contain steam.
Regulation 3. Application.
These regulations shall apply to every steam boiler and every unfired pressure vessel to which an
authorised safe working pressure has not been assigned by the Chief Inspector at the date of the
coming into force of these regulations:
Provided that where the Chief Inspector is of the opinion that the application of these regulations
or part thereof to any steam boiler or unfired pressure vessel to which an authorised safe working
pressure had been assigned at the date of the coming into force of these regulations is necessary
to ensure the safety of any person or property he may in writing order that these regulations or
part thereof shall apply thereto.
Regulation 4. Exemption.
Where the Chief Inspector is of the opinion that, on account of special circumstances, the
application of these regulations or any part thereof to any steam boiler or unfired pressure vessel
or to any class or type of steam boiler or unfired pressure vessel is not necessary or reasonable,
he may by certificate in writing, which he may in his discretion revoke, exempt such steam boiler
or unfired pressure vessel or such class or type of steam boiler or unfired pressure vessel from
these regulations or part thereof subject to such conditions as he may specify in the certificate.
(1) No person shall manufacture or make or cause to be manufactured or made any steam boiler
or unfired pressure vessel without the permission in writing of the Chief Inspector.
(2) Where the Chief Inspector is satisfied that an applicant for permission under paragraph (1) of
this regulation has or has available to the applicant suitable equipment and persons adequately
trained to design and construct acceptable steam boilers or unfired pressure vessels, as the case
may be, the Chief Inspector may, by writing under his hand, grant such permission subject to
such conditions relating to construction, methods of manufacture, materials, inspection during
construction and testing as he may deem necessary.
(3) Every application to construct a steam boiler or an unfired pressure vessel shall be
accompanied by-
(i) three copies of a drawing (to as large a scale as is reasonably practicable) showing
the principal dimensions of the boiler or unfired pressure vessel, as the case may be, with
a longitudinal section and an end view, details of materials, scantlings, riveting, welded
joints and all data necessary to assign an authorised safe working pressure;
(ii) particulars of the code, rules, or specification to which the steam boiler or unfired
pressure vessel is designed and details of the formulae and calculations of design
pressure either separately or on the drawing; and
The owner or importer of every steam boiler or unfired pressure vessel imported into the
Federation after the coming into force of these regulations, shall render to the Chief Inspector:
(i) a certificate from the manufacturer or maker of the steam boiler or unfired pressure
vessel describing the same and giving particulars of the materials used in its
construction, the design pressure, the manufacturer's or maker's serial number and the
hydrostatic test to which it has been subjected;
(ii) three copies of drawing which shall comply with the provisions of sub-para. (i) of
paragraph 3 of regulation 5;
(iv) details of the heating surface in square feet of the steam boiler and of any
superheater or economiser, and in the case of a steam boiler other than one to be
installed in a thermal power station, its maximum evaporative capacity from and at two
hundred and twelves degrees Fahrenheit with fuel of stated calorific value.
(1) The Chief Inspector shall assign an authorised safe working pressure which shall be the
manufacturer's or maker's design pressure, to any imported steam boiler or unfired pressure
vessel as the case may be if such steam boiler or unfired pressure vessel satisfies the standard
conditions in paragraph (2) of this regulation.
(2) The standard conditions in respect of any imported steam boiler and imported unfired
pressure vessel shall be as follows:
(i) it shall not have been in previous use or suffered deterioration from any cause;
(ii) all the materials used in the construction shall, in respect of chemical composition,
quality, process of manufacture, number and nature of tests, inspections and
manufacturer's certificate, comply with the provisions of one of the codes, rules or
specifications set out in the First Schedule to these regulations;
(iii) in respect of design, method of construction workmanship and tests it shall comply
with the provisions of one of the codes, rules or specifications set out in the Second or
Third Schedule to these regulations as may be appropriate;
(iv) during the period of construction it shall have been under the supervision of an
authorised member of the Inspecting Authorities set out in the Fourth Schedule to these
regulations; and
(v) it shall be provided with fittings in accordance with the provisions of these regulations.
(3) A certificate from the Inspecting Authority substantially in the form shown in the Fifth Schedule
to these regulations declaring that the provisions of sub-paragraphs (ii), (iii) and (iv) of paragraph
(2) of this regulation have been satisfied shall be accepted by the Chief Inspector as satisfactory
evidence thereof.
(4) Notwithstanding the provisions of this regulation, if, in respect of an imported unfired pressure
vessel, the product of the internal diameter in inches and the design pressure in pounds per
square inch of which is three thousand or less-
(i) the provisions of sub-paragraph (iv) of paragraph (2) of this regulation shall not apply;
and
(ii) in lieu of the certificate prescribed in paragraph (3) of this regulation, a suitable
certificate from the manufacturer or maker of the unfired pressure vessel shall be
accepted.
Where any steam boiler or unfired pressure vessel imported into the Federation after the coming
into force of these regulations does not comply with the standard conditions provided under
regulation 7 the Chief Inspector shall assign an authorised safe working pressure thereto which
shall be less than the manufacturer's or maker's design pressure by an amount which he, in his
discretion, may deem appropriate in the circumstances.
Notwithstanding the provisions of these regulations the Chief Inspector may refuse to assign an
authorised safe working pressure to an imported steam boiler or unfired pressure vessel-
(i) where he is not satisfied that any welded joint thereof is of a type that is suitable for the
purpose;
(ii) which is fabricated wholly or partially by welding and for which proof of inspection by
an Inspecting Authority during construction is prescribed and there is no such proof;
(iii) where he is not satisfied that there are sufficient handholes or sightholes for cleaning
and inspection purposes;
(i) two or more safety valves, at least one of which shall be of the direct spring-loaded
type:
Provided that any steam boiler having a heating surface of one hundred square feet or
less may have only one safety valve, in which case it shall be of the direct spring-loaded
type;
Provided that any steam boiler having an evaporative capacity of less than three hundred
pounds of steam per hour from and at two hundred and twelves degrees Fahrenheit may
have only one water gauge, in which case not less than two suitable test cocks shall be
fitted in place of the second water gauge;
(v) two feed pumps or alternatively one feed pump and one injector:
Provided that any steam boiler having a heating surface of one hundred and fifty square
feet or less or any steam boiler fitted with automatic controls which "fail to safety" may be
fitted with one feed pump;
Provided further that where two or more steam boilers are coupled together the number
of feed pumps or injectors required shall be as approved by the Chief Inspector;
Provided that any steam boiler fired with liquid or gaseous fuel shall not be required to
have a fusible plug;
(x) a low-water alarm; except that a low water alarm shall not be required for any steam
boiler which is fired with-
(a) solid fuel and generation steam at a pressure of 250 pounds per square inch
or less; or
(b) liquid or gaseous fuel and fitted with a low water fuel cut-out.
(xi) a low-water fuel cut-out where such steam boiler is fired with liquid or gaseous fuel;
(1) All fittings for steam boilers shall comply with the following general provisions:
(a) any fitting for service at a temperature greater than four hundred degrees
Fahrenheit or at a steam pressure greater than one hundred and fifty pounds per
square inch; or
(c) any feed valve or scum valve directly attached to the steam boiler shell for
service at a pressure greater than one hundred and fifty pounds per square inch;
(ii) bronze or gun-metal shall not be used for any fitting for service at a temperature
greater than four hundred and thirty-five degrees Fahrenheit;
(iii) the seat and valve head of every valve shall be made of metal resistant to corrosion
and no such seat shall be made of cast iron;
(iv) every valve of one and one-half inch bore and over directly fitted to a steam boiler
shell and every valve of two and one-half inch bore and over shall have its cover secured
by bolts or studs;
(v) every screw-down valve fitted with a screwed cover and directly connected to a steam
boiler shall be provided with a suitable cover locking device;
(vi) every valve for use with super-heated steam and valve of two and one-half inch bore
and over and every valve of one and one-half inch bore and over directly connected to
the steam boiler shell shall have an externally screwed spindle;
(vii) every valve having a separate valve seat shall have the same effectively secured;
(viii) every cock of one inch bore and over shall be packed with heat resisting material
and shall have special provision, other than the gland, for securing the plug;
(ix) the body of every fitting shall have been satisfactorily hydrostatically tested at the
manufacturer's or maker's works to a pressure not less than twice its design pressure;
and after assembly every fitting shall be satisfactorily hydrostatically tested to a pressure
not less than one and one-half times its design pressure;
(x) every fitting shall be secured to the steam boiler directly or indirectly, by a flanged
joint:
Provided that a screwed connection not greater than one inch nominal bore may be
provided for any steam boiler having a design pressure of one hundred and thirty pounds
per square inch or less, the screwed part of such fitting being an integral part thereof. In
such case not less than four full threads shall be engaged and where practicable a back
nut shall be fitted. Where the shell thickness is insufficient for this purpose a suitable pad
shall be provided.
(2) Where not otherwise provided in these regulations every steam boiler fitting shall be in
accordance with the provision of British Standard Specification No. 759-Valves and Gauges for
Land Boiler Installations.
Provided that an Inspector may in his discretion permit any safety valve to be adjusted so
as to open at a pressure greater than the authorised safe working pressure by an amount
not greater than five per centum thereof;
(a) three quarters of one inch if the heating surface is thirty square feet or less, or
(b) one inch if the heating surface is greater than thirty square feet;
(iii) be so constructed that breakage of any part will not obstruct the free and full
discharge of steam from the steam boiler;
(iv) have the lid and spindle effectively guided and means provided to prevent such lid
and spindle lifting out of the guide;
(vi) in the case of the lever type safety valve, have either the pin or the bush of every
bearing thereof made of a non-ferrous or corrosion resistant metal;
(a) the unloaded length thereof shall not be greater than four times its external
diameter;
(b) in the case of a compression spring the compression required to load the
valve to the authorised safe working pressure of the steam boiler to which it is
fitted shall not be less than one-quarter of the diameter of the valve, and the
distance between the coils of such loaded spring when the valve is lifted one-
quarter of its diameter shall not be less than one-sixteenth of an inch; or
(c) in the case of a tension spring the extension required to load the valve to the
authorised safe working pressure of the steam boiler to which it is fitted shall not
be less than one-quarter of the diameter of the valve, and provision shall be
made to prevent the extension of the spring beyond the amount corresponding to
a valve lift of one-quarter of the diameter of the valve;
(viii) be mounted as close as practicable to the steam boiler shell and in a position where
the steam shall have direct access to such safety valve without passing through any
valve cock or internal pipe;
(x) be provided with a device whereby the adjustment of the valve may be locked or
sealed so that it is not possible to alter the setting of the valve except by unlocking or
breaking the seal;
(xi) be so arrange that the valve can be lifted off its seat when under pressure by easing
gear from a safe and convenient position; and
(xii) be clearly marked with the manufacturer's or maker's name, the diameter and
designed lift in inches and the pressure to which the valve has been set.
(2) All the safety valves fitted to a steam boiler may be located in one chest but such chest shall
be separate from any other valve chest or steam connection:
Provided that where the cylinder casting of an overhead engine is mounted directly on the steam
boiler shell, such safety valves may be fitted to the cylinder casting.
(i) be connected to the seating pad on the steam boiler by a strong branch, the passage
through which shall have a cross-sectional area not less than the aggregate area of the
safety valves;
(ii) where a waste steam pipe is fitted thereto, have the cross-sectional area of such pipe
not less than the aggregate area of the safety valves:
Provided that where safety valves of the full-lift type are fitted, the area of such waste
steam pipe shall be twice the aggregate area of such valves; and
(i) where practicable be fitted to the steam boiler end plate or shell. Where this is not
practicable it shall be mounted on a column and there shall be no connecting passage
between the top and bottom arms of such column unless valves or cocks are fitted as
close as practicable to the steam boiler between such column and the steam boiler.
Where the column is connected to the steam boiler by pipes there shall be no pocket or
bend between the upper arm of the column and the steam boiler where water may
accumulate and there shall be no outlet connections attached to such pipes except for
damper regulators, feedwater regulators, drains, pressure gauges or apparatus of such
nature as does not permit the escape of an appreciable amount of steam or water
therefrom;
(ii) be so mounted that the lowest visible part of the gauge glass shall not be lower than
the lowest safe working level;
(iii) be so arranged that the water level is visible from the firing floor and where necessary
suitable means of illumination shall be provided for this purpose;
(v) if of the tubular type, be fitted with a glass having an external diameter not less than
one-half of one inch and not more than three-quarters of one inch;
(vi) if of the tubular type, be provided with a substantial protector of toughened or splinter
proof glass:
Provided that a slotted metal protector may be fitted to a small portable steam boiler
except that no protector shall obstruct the reading of the gauge;
(vii) be fitted with a drain cock with a suitable discharge pipe. Such pipe shall be
adequately supported and shall lead the discharge clear of any place where it would be
likely to cause bodily injury to any person and where practicable the point of discharge
shall be visible;
(a) be accessible from positions free from danger in the event of the gauge glass
breaking;
(b) where directly operated have their handles arranged to lie parallel to the
longitudinal centre line of the gauge when the cocks are in their normal working
positions. Where any cock handle is detachable the shank of the cock shall be
marked to show the position of the port in the plug and arrangements shall be
made to prevent such handle being incorrectly fitted;
(c) where integral with the water gauge, have the plug thereof held in place by a
guard or gland; and
(d) where working at a pressure of one hundred pounds per square inch or over
have the bodies thereof packed with heat resisting material.
(2) Notwithstanding the provisions of paragraph (1) of this regulation a globe-type screw down
valve may be fitted to any water gauge mounted on a high duty steam boiler installed in a thermal
power station.
(i) be connected to such steam boiler above the highest water level thereof with the dial
of the gauge in the vertical plane so that it can be read from the firing position;
(ii) be provided with a syphon pipe and a cock integral with, or adjacent to, the gauge, so
that the gauge may be shut off and removed while the steam boiler is under steam. The
handle of such cock shall be parallel to the pipe to which it is connected when the cock is
in the opening position and the shank thereof shall be marked to show the position of the
port of the plug; and
(b) be graduated from zero to not less than one and one-third times and not more
than twice the authorised safe working pressure of the steam boiler to which it is
fitted; and
(c) have marked upon it in red the authorised safe working pressure of the steam
boiler to which it is fitted;
(iv) be provided with a single stop pin at the zero graduation; and
(v) accurately show the pressure within a tolerance of plus or minus two per centum of
the authorised safe working pressure of the steam boiler to which it is fitted.
(2) Notwithstanding the provisions of paragraph (1) of this regulation a globe-type screw-down
valve may be fitted to the pressure gauge of a high-duty steam boiler installed in a thermal power
station.
(i) have a bore not less than one inch in diameter; and
(ii) be fitted with a device which shall indicate clearly the open and closed positions.
(2) Every blow-down cock shall be of the bolted cover or double gland type.
(3) Every blow-down valve or cock fitted to a shell-type steam boiler shall be attached direct to
the steam boiler shell as near as practicable to the lowest part thereof;
Provided that in the case of a horizontal cylindrical steam boiler it may be attached to a cast steel
tapered elbow of substantial construction and adequate cross-section.
(4) Where the blow-down pipes of two or more steam boilers are led into a common main, an
isolating valve of the screw down non-return type shall be fitted between the blow-down valve or
cock on every steam boiler and the common main. In such case only one operating key shall be
provided for the blow-down valve or cocks.
(1) Every steam boiler main stop valve shall be fitted direct to its pad on the steam boiler shell
except where a superheater forms an integral part of the steam boiler or where for the purpose of
drainage it is necessary to interpose a stand pipe between the pad and the stop valve, in which
case such stand pipe shall have a height not greater than five times its diameter.
(2) Where two or more steam boilers are connected to a common steam pipe every main stop
valve shall be of the non-return or self-closing type unless a self-closing valve is interposed
between each main stop valve and such common steam pipe.
(3) Every main stop valve shall bear the manufacturer's or maker's name, its design pressure and
indicate the directions of flow and closing of the hand wheel.
(i) be of such height and so located as to give early protection to every part of the steam
boiler liable to damage by direct application of furnance heat in the event of shortage of
water;
(ii) have a separate outer body of bronze or gunmetal with a central conical passage the
least diameter of which shall not be greater than three-eighths of one inch:
Provided that for pressures of one hundred pounds per square inch or under such
diameter may be one-half of one inch; and
(iii) have such passage closed by a plug secured by an annular lining of fusible alloy so
arranged that such plug will drop clear when the lining melts. Such fusible alloy shall melt
readily at a temperature not more than one hundred and fifty degrees Fahrenheit greater
than the saturated steam temperature corresponding to the authorised safe working
pressure of the steam boiler.
(1) Every steam boiler feed check valve shall be of the non-return regulating screw down type:
Provided that a non-return valve and a regulating screw down valve may be fitted separately
instead of combined valve.
(2) Every feed regulating valve shall be fitted direct to the boiler shell or to a pad attached thereto.
(3) The discharge from the feed valve or from the internal feed pipe, where provided, shall be
above low water level and clear of any riveted joint or of any surface which is exposed to direct
radiation.
(4) Every feed valve shall be arranged so as to be operated satisfactorily from the firing floor or
other convenient position.
(5) Where two means of supplying feed water to a steam boiler are provided, one check valve
only may be fitted.
(6) Where two or more steam boilers are supplied from a common feed delivery pipe, an isolating
valve shall be provided on the branch pipe to every steam boiler between the check valve and the
source of supply.
(7) Where a steam boiler is supplied by a feed pump of the reciprocating type a suitable relief
valve shall be fitted between the check valve and the pump.
(8) Every feed regulating valve and every combined regulating non-return feed valve shall be
clearly marked with the direction of hand-wheel closure.
(9) Every non-return feed valve shall be clearly marked with the direction of flow.
(10) Every feed valve shall bear the manufacturer's or maker's name and design pressure.
(1) Every steam boiler low-water fuel cut-out shall be connected to the burner control system so
that when the water falls below its safe working level such burner shall be shut down pending
manual resetting.
(2) Every low-water cut-out shall be so constructed as to be readily blown down, cleaned,
inspected and tested.
(3) The internal parts of every low-water cut-out shall be made of material resistant to corrosion.
(ii) be adjusted so that the alarm is sounded when the water level is visible in the gauge
glass.
(1) The attachment for an Inspector's test pressure gauge shall consist of a suitable valve or cock
carrying in a vertical position a receiving socket fitted with a removable plug or cap.
(2) Except where such valve or cock is located in the pressure gauge connection it shall be
mounted on the top of the steam boiler shell near the pressure gauge.
Every steam boiler nameplate shall be located in a conspicuous position and have legibly and
permanently marked thereon-
(iv) the code, specification or rule to which the steam boiler is designed;
No manhole, handhole or sighthole door of any steam boiler shall be made of cast iron. The
spigot part of any such door shall be maintained with a clearance not greater than one-sixteenth
of an inch all round. Round sectioned packing shall not be used for the joint of any such door.
(1) Any superheater fitted to a steam boiler shall comply in respect of design, materials, method
of construction, workmanship and tests with the appropriate provisions of one of the codes, rules
or specifications in the First, Second or Third Schedules to these regulations.
(2) Where any superheater can be isolated from its associated steam boiler a separate safety
valve shall be provided which shall comply so far as it practicable with the provisions of regulation
12 relating to steam boiler safety valves.
(i) an isolating valve and a non-return valve fitted between the economiser water outlet
and its associated steam boiler;
(ii) at least one safety valve having a diameter not less than two inches. Where such
economiser is arranged in two or more sections and fitted with circulating devices at least
one such safety valve shall be fitted in each section;
(iii) a thermometer or other temperature indicating device at both the water inlet and
outlet connections, so located as to be easily accessible and visible;
(v) means for the release of any air which may accumulate therein;
(vii) where provided with means for heating the incoming feed water by mixing it with hot
water from the economiser outlet, a non-return valve fitted in the hot water return line;
and
(viii) an alternative means of feeding the steam boiler, other than through such
economiser.
(2) All economiser valves and fittings shall comply with the provisions of these regulations relating
to steam boiler fittings which are appropriate.
(3) Every economiser shall be provided with a by-pass flue fitted with isolating dampers so that
the flow of gases over the economiser may be cut off when necessary. The operating gear for
such dampers shall be readily accessible and means shall be provided to indicate clearly the
open and closed positions.
(1) Where it is necessary to construct a concrete raft to support a steam boiler the thickness of
such raft shall not be less than twelve inches and where the bearing capacity of the substrata is
less than two tons per square foot adequate suitable reinforcement shall be provided.
(2) Any raft supporting an economiser shall be constructed adjacent to but independent of the raft
for its associated steam boiler and with suitable provision for expansion.
(3) Any shims used to support a vertical steam boiler shall be of iron or steel and shall be
securely grouted or otherwise fixed in position.
(4) Every horizontal shell type steam boiler shall be so supported that the transverse centre line is
horizontal, and so that such boiler is self-draining.
(5) Every wet-bottom steam boiler shall be so installed that there is a clear space not less than
twelve inches between it and the floor.
(6) Every vertical steam boiler shall be installed on a plinth or over a pit so that there is a distance
of not less than fourteen inches between the foundation ring of such boiler and the firing floor or
the pit floor respectively, for access to the furnace.
(1) The brickwork setting of every shell type steam boiler and economiser shall comply in respect
of the materials used in its construction with the requirements of British Standard Specification
No. 1614 - Brickwork settings for cylindrical boilers.
(2) Every such setting shall have at least one access door of area not less than one hundred and
ninety-two square inches and the minimum dimension of which in any direction is not less than
eleven inches.
(3) Every flue in any steam boiler setting shall be large enough to permit a man to pass through.
(4) Means shall be provided to prevent the accumulation of water between any steam boiler shell
and its seating blocks.
(5) Every riveted joint shall so far as practicable be kept clear of any brickwork.
(6) Where a blow-down recess is provided it shall be of sufficient size to accommodate the blow-
down connections and permit necessary maintenance.
(7) Where a number of steam boilers are connected to a common flue system, means shall be
provided to isolate any steam boiler for cleaning or repair.
(8) The flues of a steam boiler fired by oil or pulverised fuel shall not be connected to the same
chimney as the flues of a steam boiler fired by solid fuel except with the written permission of the
Chief Inspector.
(9) Where the setting of a steam boiler is provided with an explosion relief door such door shall be
of the outward opening hinged gravity closing type without catch or other fastening device and if
located in the setting within a distance of seven feet of the firing floor or operating platform, it shall
be provided with substantial deflectors to divert the blast.
(1) No damper which may entirely close a flue or uptake shall be fitted to any steam boiler fired by
oil or pulverised fuel unless such damper is interlocked with the burners so that they cannot
function when the damper is closed.
(2) Where the provisions of paragraph (1) of this regulation are not satisfied means shall be
provided to prevent the damper closing more than ninety per centum of the area of the flue or
uptake.
Regulation 29. Chimneys.
(1) Every steam boiler chimney made of mild steel which is fitted directly above the uptake or
smoke-box shall be provided with a suitable cowl to prevent entry of rain.
(2) Every chimney shall be provided to the satisfaction of an Inspector with facilities for cleaning
and repair.
The lagging of any steam boiler shall be of a non-heat conducting material which will allow the
existence of a leak to be detected. Building or fire bricks shall not be used for lagging.
(1) Where the distance from the floor to the top of a steam boiler or steam boiler setting is eight
feet or more, a permanent stairway or an inclined or vertical ladder at least eighteen inches wide,
shall be provided to give safe access to the steam boiler top. Where three or more steam boilers
are operated in battery, two means of access remote from each other shall be provided.
(2) A permanent platform with standard toe-board and fencing shall be provided-
(i) to give access to a steam boiler main stop valve except where the top of the steam
boiler setting is flat and without obstruction;
(ii) to give access to both ends of any steam drum of a water-tube steam boiler; and
Every stationary steam boiler shall be housed under adequate and permanent cover unless
specially designed to operate under outdoor conditions.
(i) the safe and efficient working and maintenance of the steam boiler;
(ii) ample space between the steam boiler and any other steam boiler, machinery, wall or
column, for inspection and repairs (including the removal of any tubes):
Provided that in the case of a vertical steam boiler there shall be a clear height not less
than three feet between the top of the steam boiler and the roof and in the case of any
other type of steam boiler there shall be a clear height not less than seven feet between
any platform or the top of any setting and the roof, as the case may be.
(2) The floor of every steam boiler house shall be kept at all times free of water and oil.
(3) Every part of any steam boiler house in the vicinity of any oil burning equipment shall be
impervious to oil and so graded as to prevent the accumulation of oil.
(4) Spaces at the top and sides of any steam boiler shall not be used for storage purposes,
neither shall any combustible material other than material used for firing any steam boiler be
stored or allowed to accumulate near it.
(5) The door of any boiler house shall not open inwards.
The oil burning equipment of every oil fired steam boiler or of any steam boiler converted to burn
fuel oil after the coming into force of these regulations shall comply with the provisions of
regulations 35 and 36 as are appropriate and with the provisions following:
(i) no part thereof which comes into contact with fuel oil shall be made of lead, zinc,
galvanised metal or yellow brass;
Provided that any such joint for service at a pressure of one hundred pounds per square
inch or less may comprise an all metal union;
(iv) where any joint is flanged the pipes shall be either welded to or screwed and
expanded into the flanges. Every flange shall be machined on the face and have a
metallic or other suitable joint. Red lead and boiled oil shall not be used for jointing
material;
(v) no running joint, long screw or connector shall be used in any oil pipe, nor shall any
such pipe be buried in earth or concrete;
(vi) a flange and spindle packing shall be of graphite asbestos compound or equivalent
material;
(vii) means shall be provided to ensure that the supply of oil to any burner is cut off
before such burner can be uncoupled and that such supply cannot be resumed until the
burner has been correctly recoupled;
(viii) means shall be provided to ensure that any needle valve cannot be removed from
any burner while it is in operation;
(ix) any air register shall, so far as practicable, be arranged to close against the pressure
caused by an explosion or blow-back in the furnace;
(x) means shall, so far as practicable, be provided for the absorption or drainage and
disposal of any oil that may fall on the furnace bottom of the steam boiler;
(xi) where a lighting-up torch of the oil-soaked type is used it shall consist of a substantial
metal rod with a suitable hand grip having the absorbent material securely fixed to the rod
and it shall be provided with a dip-pot fastened to the furnace front in a convenient
position;
(xii) an Inspector may require that a tray, save-all or gutter shall be provided under any
pump, filter and heater and at every furnace front.
(i) with a stop valve, independent of the burner control valve, fitted as close to the burner
as practicable;
(ii) with means for regulating the supply of air to the combustion chamber;
(iii) with means for regulating by hand the supply of oil to the burner;
(iv) where an electric motor is used to drive any oil pump, fan or compressor supplying oil
or air to the combustion chamber, with:
(b) a device which automatically cuts off the supply of oil to the burner when the
electricity supply fails and does not permit such supply to be resumed until the
device is re-set manually.
(1) For the purposes of this regulation a semi-automatic burner system is one in which the supply
of oil to the burner is regulated by an automatic device within predetermined limits but the burner
is ignited and the plant shut down by hand.
(2) Every semi-automatic burner system fitted to a steam boiler shall comply with the provisions
following:
(i) the automatic device shall so regulate the supply of oil to the burner that the pressure
generated in the steam boiler shall not be greater than its authorised safe working
pressure;
(ii) there shall be provided, either as a separate control or incorporated in the automatic
device a mechanism to cut off the supply of oil when the authorised safe working
pressure of the steam boiler is reached or exceeded. Such mechanism shall prevent the
further supply of oil to the burner until it has been re-set manually;
(iii) where there is more than one burner in any combustion chamber the automatic
controls shall operate on all burners;
(iv) means shall be provided to cut off automatically the supply of oil to the burner within a
period of sixty seconds from the failure of the flame thereof. Such means shall indicate
visually that the control is working:
Provided that this provision shall not apply to the oil burning equipment of a steam boiler
installed in a thermal power station operated by an electricity undertaking engaged in the
generation and distribution to the public of electricity energy;
(v) no light-operated flame failure device shall be prevented from functioning by
illumination from any source other than the flame of the burner it controls.
(1) For the purposes of this regulation a fully automatic burner system is one in which, while the
electricity supply is switched on, an electrically operated burner starts up, continues in operation
at a preset oil consumption or by flame modulation until the heat demand is satisfied, and then
shuts down.
(2) Energy fully automatic burner system fitted to a steam boiler shall comply with the provisions
following:
(i) means shall be provided to ignite the oil immediately it enters the combustion
chamber;
(ii) an automatic device shall be provided to cut off the supply of oil to the burner within a
period of sixty seconds of the oil entering the combustion chamber if it fails to ignite and
to prevent resumption of the supply until the device is re-set manually;
(iii) means shall be provided to cut off the supply of oil to the burner whenever it is idle or
stopped for any cause whatever;
(iv) means shall be provided to cut off automatically the supply of oil to the burner within a
period of thirty seconds from any failure of the flame thereof:
Provide that this provision shall not apply to the oil burning equipment of a steam boiler
installed in a thermal power station operated by an electricity undertaking engaged in the
generation and distribution to the public of electrical energy;
(vi) the automatic devices shall be coupled either electrically or mechanically or both so
that-
(a) the burner will not start until the draught is established;
(b) the means of ignition is established before the oil leaves the burner;
(d) the supply of oil to the burner is cut off if the flame is not established
satisfactorily or in the event of any defect in the flame failure device;
(e) there is a time lag of not less than two minutes between the shutting down
and starting up of any burner after an interruption of normal operation; and
(f) failure of the electric supply shall not prevent any of the devices from shutting
down the burners.
Regulation 38. Oil flash point.
The closed flash point of any oil fired in a steam boiler shall not be less than one hundred and fifty
degrees Fahrenheit as determined by means of the Pensky Martens apparatus.
The manufacturer's or maker's instructions for the care and maintenance of oil burning equipment
shall be exhibited in a prominent place in the boiler house.
(1) Every oil storage and service tank installed for the supply of oil to a steam boiler after the date
of the coming into force of these regulations shall comply generally with British Standard
Specifications No. 799-Oil burning equipment-or an equivalent specification in respect of
materials, construction, fittings, location and installation.
(2) Every such tank from which the oil is discharged by air pressure shall comply with the
provisions of these regulations relating to air receivers.
(3) No service tank shall be installed in such a position that any leakage therefrom can come in
contact with a hot surface.
(1) For the purpose of determining the area of the safety valve and the inspection fee the heating
surface of a steam boiler shall be the total surface of all plates and tubes exposed to heat on one
side and in contact with water on the other, measured on the water or fire side, whichever is the
greater.
(2) The heating surface of an economiser other than a steaming economiser and of a superheater
shall not be included in the steam boiler heating surface for the purpose of determining the
inspection fee, but shall be considered when calculating the capacity of the steam boiler safety
valve.
(3) For a Lancashire or Cornish type steam boiler the total heating surface shall include the
wetted surface of the furnace between the end plates, the fire surface of the cross tubes where
fitted and that part of the external shell below the side flue covers. In estimating areas, any
furnace shall be considered as a plain cylinder and the area of its wetted surface shall be taken
as its mean external circumference multiplied by the length of the steam boiler between the end
plates. For the shell, the width of the part of the circumference below the flue covers shall be
taken as equivalent to twice the mean diameter of the shell and this width multiplied by the length
between the end plates shall be taken as the area of the shell heating surface. Any part of the
back end plate exposed to heat shall be ignored.
(4) For a water-tube steam boiler the heating surface of a steam and water drum shall be taken
as half its external mean circumference multiplied by the clear length between the outer brick
walls or centres of cross boxes, as the case may be. The heating surface of a tube shall be taken
as its external surface between tube plates or headers. The surface of any header shall be
ignored.
(5) For a marine steam boiler of the fire-tube type the heating surface shall include the wetted
surface of any furnace between the tube plates (considered as for a Lancashire steam boiler), the
wetted surface of any combustion chamber (less the area of the tube holes) and the wetted
surface of any tubes between the tube plates. Any part of the front tube plate exposed to heat
shall be ignored.
(6) For a traction (loco-portable) or a vertical steam boiler the heating surface shall include the
wetted surface of the fire-box above the foundation ring (less the area of the fire-hole and ring
and the tube holes) and the surface of any cross or other tube and uptake below a point half way
up the gauge glass.
(7) For a locomotive type steam boiler the heating surface shall include the wetted surface of the
inner fire-box plates (excluding the surface covered by the foundation and fire-hole rings, the area
of the tube holes and the area within the junction of the plates in the case of a flanged fire-hole)
and the wetted surface of the tubes between the tube plates. The smoke-box plate shall be
ignored.
(8) No deduction shall be made for the area of any stay in calculating the heating surface.
(1) Every steam boiler inspected for the first time and every other steam boiler of which the
authorised safe working pressure has been altered shall be tested under steaming conditions to
the satisfaction of the Inspector.
(2) A steam boiler other than a water tube steam boiler shall be tested with the safety valves set
at the authorised safe working pressure under full steam and firing for at least ten minutes with
the feed water and the stop valve closed. Where the accumulation of pressure during such test
exceeds ten per centum of the authorised safe working pressure of the steam boiler the area of
the safety valves shall be considered insufficient, and a certificate of fitness for that working
pressure shall not be granted.
(3) When witnessing a safety valve test an Inspector shall use the standard pressure gauge
supplied for his use unless he is satisfied that the steam boiler pressure gauge is accurate.
(1) Where in the opinion of an Inspector any steam boiler feed water is so impure as to constitute
a danger, he may require samples of the water to be provided by the owner of such steam boiler
for analytical purposes and the cost of any analytical test shall be borne by the owner.
(2) An Inspector may require that feed water be filtered or otherwise treated to make it suitable for
use in such steam boiler.
(1) The owner of every steam boiler shall keep in respect thereof a boiler register in such form as
the Chief Inspector may require in which shall be entered the dates on which the steam boiler
was brought into and taken out of commission, cleaned, inspected, tested or repaired with details
of any alterations and repairs.
(2) Every entry in such register shall be initialled by the owner and by the person making any
inspection, test or repair.
(3) Every boiler register shall be produced whenever called for by an Inspector.
PART III - UNFIRED PRESSURE VESSELS
(i) the Chief Inspector may require that the scantlings of such vessel shall be increased
by an amount which he may deem appropriate before assigning and authorised safe
working pressure;
(ii) the Chief Inspector may require that a suitable lining shall be fitted to any part of such
vessel as he may specify before it is placed in service; and
(iii) an Inspector may require tell-tale holes to be drilled in the walls of such unfired
pressure vessel. Such holes shall be drilled to a depth not less than half the calculated
wall thickness less any corrosion allowance and shall be spaced not more than two feet
apart.
Where it is necessary to load and unload an unfired pressure vessel any door fitted thereto shall-
(i) if of the bayonet or other quick opening type, be provided with a mechanical interlock
that will prevent the door from being opened until all internal pressure has been relieved;
(ii) if of the bolted type, be provided with a tell-tale valve in full sight of the attendant.
Such tell-tale valve shall indicate by visual or other means the absence of pressure in the
unfired pressure vessel.
Regulation 47. Essential Fittings.
Provided that a suitable rupture disc shall be provided in lieu thereof where it is
impracticable to provide a safety valve because-
(b) a safety valve would be gummed up owing to the nature of the working fluid;
or
(c) the working fluid is of a penetrating nature and a safety valve cannot be
maintained tight;
(i) be so designed and constructed and adjusted that it will open when the authorised
safe working pressure is reached;
(ii) have an effective valve area sufficient to ensure that under the conditions of maximum
supply of the working fluid the pressure in such unfired pressure vessel shall not exceed
the authorised safe working pressure assigned to such vessel by ten per centum of such
safe working pressure;
(iv) be of the direct spring loaded type with a washer or ferrule fitted under the spring
adjusting screw so that the valve cannot be overloaded when under pressure;
(v) be so constructed as to allow the valve to be eased by hand from its seat when under
pressure, and of such material that it cannot seize on its seat on account of corrosion or
distortion of the valve body;
(vii) where such unfired pressure vessel contains a viscous liquid, have a plain valve disc.
No fin or web shall be in contact with such fluid and the passage to the valve disc shall be
as short as practicable;
(viii) be clearly marked with the manufacturer's or maker's name, the nominal diameter
and the designed lift of calculated relieving capacity at the pressure to which the valve
has been set.
Regulation 49. Location of safety valves.
Provided that where this is not practicable the connecting branch shall have an
unobstructed cross-sectional area not less than the area of the safety valve and shall be
as short as practicable:
Provided further that where an air receiver can be isolated from its protecting safety valve
a suitable fusible plug, the fusible portion of which will melt at a temperature of not more
than two hundred degrees Fahrenheit greater than the working temperature of the air
receiver, shall be fitted to it;
(ii) where it is so located that liquid may collect above the valve, be fitted with a drain at
the lowest point where such liquid can collect. Such drain shall not be less than three-
sixteenths of an inch in diameter; and
(iii) have the entrance thereto clear and unobstructed by any internal pipe or baffle and so
situated that the carry-over of any viscous substance cannot block it.
The discharge from any safety valve or rupture disc fitted to an unfired pressure vessel which
contains any poisonous, noxious or inflammable substance shall be led to a position of safety.
Such discharge shall not be led to a condenser or closed receiver unless such condenser or
closed receiver is itself fitted with a safety valve or rupture disc of sufficient capacity to prevent
the pressure therein exceeding its authorised safe working pressure and the connections
between such safety valves or rupture discs, as the case may be cannot become obstructed.
Where a number of unfired pressure vessels are inter-connected by a system of piping having a
cross sectional area not less than the area of safety valve required, such safety valve may be
fitted to one of such vessels or fitted to the system inlet pipe, provided that it shall not be possible
to isolate it from any of the vessels.
Any unfired pressure vessel which is provided with an internal coil under a pressure greater than
the vessel and which in the opinion of the Chief Inspector is, or is likely to be subject to corrosion,
shall be provided with safety valves of sufficient capacity to relieve the discharge from such coil in
case of rupture thereby preventing any danger to the vessel.
(1) Every rupture disc fitted to an unfired pressure vessel shall be of suitable metal which-
(iii) will undergo as little change in tensile strength as possible on account of temperature
changes.
(2) Where on any unfired pressure vessel a rupture disc only is fitted it shall be constructed to
burst at the authorised safe working pressure of such vessel. Such rupture disc shall be renewed
at least once in every period of two years.
(3) Where on any unfired pressure vessel a rupture disc is fitted as additional protection therefor,
it shall be constructed to burst at a pressure greater than the safety valve blowing off pressure but
not greater than one and one-half times the authorised safe working pressure of the vessel.
(4) Every rupture disc shall have particulars of its bursting pressure and temperature stamped on
the flange thereof or on a metal tab permanently attached thereto.
(i) not be less than three inches in diameter across the dial:
Provided that where the external shell diameter of the unfired pressure vessel is less than
twelve inches and the pressure in such vessel is not more than one hundred and fifty
pounds per square inch, such gauge shall not be less than two inches in diameter;
(ii) be graduated from zero to not less than one and one-third times and not more than
twice the authorised safe working pressure of the pressure vessel to which it is fitted;
(iii) have the authorised safe working pressure clearly marked in red on the dial;
(iv) be provided with a single stop pin at the lowest pressure reading; and
(v) accurately show the pressure within a tolerance of plus or minus two per centum of
the authorised safe working pressure of the pressure vessel to which it is attached.
(2) Where a pressure gauge cock is fitted, the handle thereof shall be parallel with the bore of the
cock when the cock is open.
Every unfired pressure vessel nameplate shall be located in a conspicuous position and have
legibly and permanently marked thereon-
(iv) code, specification and rule to which the pressure vessel is designed;
(v) hydrostatic test pressure; and
Every drain valve or drain cock for an air receiver shall be located as near to the lowest point of
the air receiver as practicable except where an internal pipe is fitted. Any such internal pipe shall
be of material resistant to corrosion.
(1) Every stop valve for a steam receiver shall comply with the provisions of these regulations
relating to main stop valves for steam boilers.
(2) A stop valve or cock shall not be fitted between any unfired pressure vessel shall and its
safety valve or rupture disc.
(3) A stop valve or cock shall not be fitted between any safety valve or rupture disc and its
discharge pipe.
(4) Where a stop valve is placed in the discharge line between a compressor and an air receiver,
a relief valve shall be placed between the compressor and the stop valve unless the compressor
is provided with an automatic unloading device.
(1) Where an unfired pressure vessel is supplied at a pressure greater than its authorised safe
working pressure, a pressure reducing valve shall be fitted between the source of pressure and
the unfired pressure vessel, so adjusted as to prevent the authorised safe working pressure of the
vessel being exceeded.
(2) For the purpose of paragraph (1) of this regulation any set of unfired pressure vessels
supplied through a single pipe may be treated as one unfired pressure vessel if the reducing
valve is fitted on such single pipe.
(3) Every reducing valve shall be fitted with a suitable safety valve and a suitable pressure gauge
adjacent thereto on the low pressure side.
Any unfired pressure vessel wherein may be formed a partial vacuum shall be provided with a
snifting valve or other vacuum breaking device unless such vessel is constructed to withstand
such vacuum.
(2) Every stationary vertically mounted unfired pressure vessel shall be clear of the floor or
ground by a distance not less than six inches.
(3) An air receiver shall only be mounted vertically where the lower end is dished concave to
pressure so as to allow proper drainage.
(1) Every unfired pressure vessel shall be adequately supported so as to take the load when the
vessel is under hydrostatic test.
(2) The distance between any two supports of any horizontal unfired pressure vessel shall not be
greater than sixteen feet and each support shall extend over not less than one-third of the
circumference of the vessel except where authorised in writing by the Chief Inspector.
(3) The support of any unfired pressure vessel shall be kept clear of any seam or riveted joint.
(4) A layer of bituminous or other damp-proof protective material shall be placed between the
bottom of the vessel and any masonry or similar foundation with which it is in contact.
Every unfired pressure vessel inspected for the first time and every other unfired pressure vessel
the authorised safe working pressure of which has been altered shall be tested under working
conditions of maximum fluid flow to the satisfaction of an Inspector. Where the accumulation of
pressure during such test exceeds ten per centum of the authorised safe working pressure of the
pressure vessel the area of the safety valves shall be considered insufficient and a certificate of
fitness for that working pressure shall not be granted.
For the purpose of determining the inspection fee of an unfired pressure vessel an Inspector shall
accept the cubic capacity stated on the manufacturer's or maker's name plate:
Provided that where the cubic capacity of the vessel is not stated thereon the Inspector shall
determine the cubic capacity by measurement and calculation.
PART IV - MISCELLANEOUS PROVISIONS
(1) Where two or more steam boilers or unfired pressure vessels having differing authorised safe
working pressures are coupled together, such steam boilers or unfired pressure vessels shall not
be operated at a pressure greater than that of the steam boiler or unfired pressure vessel having
the lowest authorised safe working pressure:
Provided that each such steam boiler or unfired pressure vessel may be operated at its own
authorised working pressure where suitable pressure reducing valves are fitted to the system to
the satisfaction of an Inspector to ensure that no steam boiler or unfired pressure vessel can be
subjected to a pressure greater than its authorised safe working pressure.
(2) Every reducing valve shall be fitted with a suitable safety valve and a suitable pressure gauge
adjacent thereto on the low pressure side.
No owner or other person shall connect any steam, feed water or other piping to any new steam
boiler or unfired pressure vessel or alter the arrangement of piping on an existing steam boiler or
unfired pressure vessel without the approval of an Inspector. Before giving such approval the
Inspector may require to be submitted to him a drawing to a suitable scale showing the proposed
arrangement and description of piping.
Regulation 67. Pipes and pipe fittings for steam or feed water.
(1) Every ferrous and non-ferrous pipe, bend, elbow, tee and special for use under steam or feed
water pressure shall comply in respect of material, mode of manufacture, dimensions, hydrostatic
and other tests, method of securing and type of flange and maximum safe working pressure with
the appropriate provisions of British Standard Specification No. 806-Ferrous pipes and piping
installations-or No. 1306- Non-ferrous pipes and piping installations.
(2) The limits within which any such pipe, bend, elbow, tee and special are to be used shall be in
accordance with the table following:
TABLE
Up to and including 8
inches diameter for 300
feed 300
(3) A screwed and socketed joint may be used for any steam pipe, bend or fitting if such pipe,
bend or fitting is made of steel or wrought iron for service at a temperature not greater than five
hundred degrees Fahrenheit and at a pressure within the following limits:
(4) Every copper pipe and bend for steam or feed water service shall be carefully annealed
before fitting and thereafter at intervals of not more than four years of working life.
(5) Piping for service with an unfired pressure vessel not under steam pressure shall comply
generally with the provisions of this regulation in respect of piping under steam pressure:
Provided that an Inspector may, in his discretion, and in consideration of the service conditions,
allow the limits of pressure, temperature, type of joint and size prescribed in this regulation to be
exceeded by an amount not greater than fifty per centum thereof.
Regulation 68. Pipe Installation.
(1) Every pipe connected to a steam boiler or an unfired pressure vessel shall be adequately
supported. Supports shall maintain proper alignment of the pipe-line, withstand vibration and, with
the exception of anchor supports, permit free movement for expansion and contraction.
(2) Provision shall be made to accommodate pipeline expansion and contraction so far as
practicable other than by the use of special expansion bends or glands.
(3) Where special expansion bends or glands are used effective measures shall be taken to
anchor the pipes between such bends or glands and correctly distribute the expansion between
each bend or gland.
(4) Every expansion gland shall be provided with an adequate number of safety bolts.
(6) Every pipe support or hanger shall so far as practicable be arranged adjacent to a pipe joint.
(1) Every steam pipeline shall be provided with suitable means of drainage so arranged that the
entire line and any portion thereof, which it is possible to isolate, can be freed of water when the
line is in use or when the line is isolated from the steam boiler and there is no pressure on the
line.
(2) Every steam pipeline shall, so far as practicable, be graded so that all water that may be
formed in the pipeline will gravitate to the drainage point, in the direction of flow of the steam.
(3) Where it is not practicable to comply with paragraph (2) of this regulation at any point where
water can collect under working conditions, the drainage point shall consist of a drain pocket or a
separator which is itself drained by a steam trap with a bye-pass connection.
(4) A hand-operated drain valve or cock shall be fitted to the lowest point of each section of every
steam pipeline for the purpose of draining such section when it is not in use or during any
warming-up period. For the purpose of this paragraph a section is that portion of the pipeline
between two shut-offs.
(5) Every steam trap, drain cock and valve shall be provided with a discharge pipe which will
convey the condensate to such a position that it may be discharged with safety. The discharge
pipe shall not be connected to any sump or hotwell in such a manner that the end of the pipe may
become submerged in water. So far as is practicable and consistent with safety, the discharge
end of any pipe connected to any hand-operated drain valve or cock shall be visible.
(1) Every steam boiler blow-down and scum pipe shall have a continuous fall from the valve to
the point of discharge.
(2) The discharge outlet of every steam boiler blow-down pipe shall be either visible to the
operator of the blow-down valve or led into a sump so arranged that there is no danger of injury to
any person.
Means shall be provided to absorb the expansion and contraction of any steam boiler feed
delivery pipe without undue stressing thereof. Where necessary means shall be provided to
support the weight of the pipe and to restrict any vibration.
(1) Every steam boiler and unfired pressure vessel shall, before being put into service for the first
time, be subjected to a hydrostatic test-
(a) of twice the authorised safe working pressure where such pressure is not more than
one hundred pounds per square inch; and
(b) of one and a half times the authorised safe working pressure plus fifty pounds where
such pressure exceeds one hundred pounds per square inch:
Provided that where any steam boiler or unfired pressure vessel complies with the
standard conditions in regulation 7 or where there is evidence that it has been
satisfactorily tested hydrostatically at the manufacturer's or maker's works in accordance
with the above, the Inspector may in his discretion carry out a hydrostatic test to one and
one-half times the authorised safe working pressure only.
(2) Such steam boiler or unfired pressure vessel shall withstand satisfactorily such hydrostatic
pressure without appreciable leakage or undue deflection or distortion of its parts for at least
twenty consecutive minutes.
(3) After any repair affecting the strength of any steam boiler or unfired pressure vessel, the
Inspector may require it to be tested hydrostatically to one and one-half times the authorised safe
working pressure.
(4) Every steam boiler shall be tested hydrostatically at intervals not exceeding seven years.
Provided that where any steam boiler by reason of its construction, cannot be inspected
thoroughly internally, an Inspector may require such steam boiler to be tested hydrostatically after
any regular inspection.
(5) Where by reason of its construction an unfired pressure vessel cannot be inspected
thoroughly internally, an Inspector may require such unfired pressure vessel to be tested
hydrostatically after any regular inspection.
(6) Where in the opinion of the Inspector the hydrostatic test of any steam boiler or unfired
pressure vessel is not satisfactory the authorised safe working pressure of such steam boiler or
unfired pressure vessel shall be reduced by an amount which the Chief Inspector may deem to
be appropriate:
Provided that where the owner of such steam boiler or unfired pressure vessel makes such
alterations thereto as will enable it to withstand to the satisfaction of the Inspector a further
hydrostatic test the authorised safe working pressure may be retained.
(7) During a hydrostatic test of any steam boiler or unfired pressure vessel the safety valve
thereof shall be removed.
(8) All pipes and pipe fittings shall be satisfactorily tested hydrostatically to twice the authorised
safe working pressure of the steam boiler or unfired pressure vessel to which they are to be fitted,
before erection on site:
Provided that where an Inspector is satisfied that such pipes and pipe fittings have been
satisfactorily so tested at the manufacturer's or maker's works he may require a hydrostatic test to
one and one-half times the authorised safe working pressure only.
(9) Where the joints in a pipe system are of welded construction the system shall, after erection
on site be tested hydrostatically to twice the authorised safe working pressure of the steam boiler
or unfired pressure vessel to which it is fitted or such joints shall be completely radiographed.
(10) No person shall, without the approval in writing of an Inspector, test any part of a steam
boiler or unfired pressure vessel or the fittings thereof or any pipes or pipe fittings, for pressure
tightness by any means other than water pressure.
(11) After any satisfactorily hydrostatic test and on payment of the prescribed fees for such test
an Inspector shall issue to the owner a certificate in the form shown in the sixth Schedule to these
regulations.
(1) An Inspector may require that one safety valve on every steam boiler and every unfired
pressure vessel shall be so padlocked that no alteration can be made to the blowing off pressure
while such safety valve is locked.
(2) Such precautions shall be observed as an Inspector shall direct to ensure that the key to such
padlock is retained by a responsible person.
In respect of the operation, repair and maintenance of any steam boiler or unfired pressure vessel
the Chief Inspector may issue such directions and order such precautions to be taken as he may
deem desirable to obviate any danger to life or damage to property and such directions shall be
observed and such precautions shall be taken.
Every owner, engineer or dredgemaster shall issue routine instructions for the safe working of
any steam boiler and unfired pressure vessel in his charge and shall satisfy himself that every
person employed on or in close proximity thereto is familiar with and observes such instructions.
(2) No person shall enter or require or permit any other person to enter any steam boiler or
unfired pressure vessel opened up for repair, cleaning or for any other purpose unless and until:
(a) it is cooled sufficiently to prevent the person entering from being burned or overcome
by heat;
(c) in respect of a steam boiler or steam receiver, all steam and hot water communication
with any other steam boiler or steam receiver under steam has been effectively
disconnected.
(3) For the purposes of sub-paragraph (c) of paragraph (2) of this regulation, "effectively
disconnected" means either:
(i) the removal of any boiler stop valve, feed check valve, blow-down valve or in the case
of a steam receiver the receiver stop valve; or
(ii) the removal of appropriate piping between such boiler or steam receiver and the
source of pressure; or
(iii) the insertion of a substantial blank flange between the stop valve of such boiler or
steam receiver and the source of pressure; or
(iv) the padlocking of not less than two stop valves located between such boiler or steam
receiver and the source of pressure:
Provided that in respect of an unfired pressure vessel which requires to be loaded and
unloaded at frequent intervals, such unfired pressure vessel may be considered as
effectively disconnected if not less than two stop valves between the unfired pressure
vessel and the source of pressure have been closed and suitable precautions have been
taken to ensure that neither shall be opened while such loading or unloading is taking
place.
(1) In respect of any steam boiler and unfired pressure vessel it shall be the responsibility of the
owner, occupier, engineer or dredgemaster in charge thereof to ensure that-
(i) every safety valve, water gauge, pressure gauge and every other safety device fitted
thereto is maintained; and
(ii) the fusible metal of every fusible plug is renewed at intervals not greater than two
years.
(2) Any owner, occupier, engineer or dredgemaster in charge of a steam boiler or unfired
pressure vessel who works or causes or permits the same to be worked at a pressure greater
than the authorised safe working pressure, or when it is not maintained in a safe working
condition or when the fittings thereof are not in proper working order shall be guilty of an offence
against these regulations.
(3) Any driver in charge of a steam boiler or unfired pressure vessel which is working above the
authorised safe working pressure shall be deemed to be guilty of an offence against these
regulations.
(4) Any pressure gauge fitted to a steam boiler or unfired pressure vessel which, in the opinion of
an Inspector, is not fit for further use, shall be so marked and disposed of accordingly.
The owner of any steam boiler or unfired pressure vessel shall notify an Inspector in writing of
any occurrence which may affect the safety or strength of the steam boiler or unfired pressure
vessel. Loss of boiler water, the melting of a fusible plug and the bursting of a tube shall be
deemed to be notifiable occurrences under this regulation.
(1) An owner or other person shall not, unless approval has been given by an Inspector, make or
cause to be made any repair to any steam boiler or unfired pressure vessel where such repair
involves the cutting, welding, patching or riveting of any member thereof which is subject to a
stress induced by fluid pressure.
(2) Where any steam boiler or unfired pressure vessel repair necessitates welding, the metallic
arc process shall be used.
(3) Welding shall not be used to repair any part of a fitting which is made of cast iron and is
subject to fluid pressure.
(4) Where repair has been made to a steam boiler or unfired pressure vessel such boiler or
vessel shall not be placed in service except with the approval of an Inspector.
(5) For the purpose of this regulation "repair" does not include normal maintenance work or boiler
tube renewals not exceeding ten per centum of the total number of tubes.
The Chief Inspector may formulate tests for operators of welding equipment and may restrict the
repair of steam boilers and unfired pressure vessels by welding to such operators as have
satisfied him of their skill and experience.
Where it appears to an Inspector that any defect in a steam boiler or unfired pressure vessel is
such that it would be dangerous to continue to operate such steam boiler or unfired pressure
vessel at the authorised safe working pressure hitherto assigned, and it is impracticable or
unreasonable to remedy such defect he shall reduce such authorised safe working pressure by
an amount which he deems to be appropriate.
On the first inspection of a steam boiler or an unfired pressure vessel the Inspector shall make,
and thereafter maintain, a complete record of all particulars necessary to ascertain the state and
condition of such steam boiler or unfired pressure vessel in the form prescribed by the Chief
Inspector. On each subsequent inspection of such steam boiler or unfired pressure vessel the
Inspector shall make a comparison with such record and note any change since the previous
inspection.
(2) Where the design of a steam boiler or unfired pressure vessel is identical with that of a steam
boiler or unfired pressure vessel which has previously been assigned an authorised safe working
pressure, no fee shall be charged for approval of design or assigning an authorised safe working
pressure.
(i) be construed as relieving or exempting the owner of any steam boiler or unfired
pressure vessel or other person from complying with the provisions of any other written
law;
(ii) operate to relieve any owner, occupier, engineer, dredgemaster, driver or other
person from any civil or criminal liability.
Any person who commits an offence against these regulations for which no corresponding
penalty is provided by the Act, shall be liable to a fine not exceeding one thousand dollars.
FIRST SCHEDULE
(Subparagraph 7(2)(ii))
CODES, RULES AND SPECIFICATIONS FOR MATERIALS
1. Rules for the Manufacture, Testing and Certification of Materials of Lloyds Register.
2. British Standard No. 1501-Steel for Fired and Unfired Pressure Vessels.
(a) Australian Standard No. AS 1548-Steel Plates for Boilers and Pressure Vessels;
(c) section II of the Boiler and Pressure Vessel Code of the American Society of
Mechanical Engineers; or
(d) specifications as set out in the Second Schedule and Third Schedule to these
Regulations.
MATERIAL CODES
1. The Rules for Quality and Testing of Materials of Lloyds Register of Shipping, London.
2. British Standard No. 1633-Steel for land boilers, receivers, and other pressure vessels.
(i) the Rules for the Construction of Welded Steel Boilers and other Pressure Vessels of
the Associated Offices Technical Committee, Manchester, England;
(iv) Section II of the Boiler and Pressure Vessel Code of the American Society of
Mechanical Engineers;
(v) the Specifications set out in the Second Schedule to these regulations.
4. Det Norske Veritas Rules for Quality and Testing of Materials.
(Subparagraph 7(2)(iii))
2. British Standard No. 2790-Cylindrical Land Steam Boilers of Welded Construction (other than
water tube).
4. The appropriate provisions of any British Standard relating to the construction of steam boilers.
5. Part 5 of Rules and Regulations for the Classification of Ships of Lloyds Register.
8. Section I (Power Boilers) of the Boiler and Unfired Pressure Vessel Code of the American
Society of Mechanical Engineers.
9. Swedish Pressure Vessel Code with the condition that the inspection or survey during
construction of the vessel is carried out by Inspectors or inspection authorities recognised by
Angpanneforeningen (the Swedish Steam Users' Association) including the Technical X-ray
Centre and the Swedish National Board of Industrial Safety.
10. Boilers-Technische Regeln fur Dampfkessel (TRD) (Technical Regulation for Boilers) with the
condition that the inspection or survey during construction of the vessel is carried out by any of
the following:
7. British Standard No. 2790-Cylindrical Land Steam Boilers of Welded Construction (other than
water-tube).
9. The appropriate provisions of any British Standard relating to the construction of Steam
Boilers.
10. The Engine and Boiler Rules of Lloyds Register of Shipping, London.
11. The Rules for Welded Pressure Vessels of Lloyds Register of Shipping, London.
13. Rules for the Construction of Welded Steel Boilers and other Pressure Vessels of the
Associated Offices Technical Committee, Manchester, England.
15. Section I (Power Boilers) of the Boiler and Unfired Pressure Vessel Code of the American
Society of Mechanical Engineers.
16. INSTA --- (Inter-Nordic-STAndardization) --- Recommendation for Welded Pressure Vessels.
20. American Bureau of SShipping Rules for Boilers and Pressure Vessels.
(Subparagraph 7(2)(iii))
4. The appropriate provisions of any British Standard relating to the construction of unfired
pressure vessels.
5. Part 5 of Rules and Regulations for the Classification of Ships of Lloyds Register.
6. Standards Association of Australian Code No. B-55-Cast Iron Steam Jacketed Pans.
8. Section VIII (Unfired Pressure Vessels) of the Boilers and Unfired Pressure Vessel Code of the
American Society of Mechanical Engineers.
10. Swedish Pressure Vessel Code with the condition that the inspection or survey during
construction of the vessel is carried out by Inspectors or inspection authorities by
Angpanneforeningen (the Swedish Steam Users' Association) including the Technical X-ray
Centre and the Swedish National Board of Industrial Safety.
11. Pressure Vessels: AD-Merkblatter (AD Data Sheets) with the condition that the inspection or
survey during construction of the vessel is carried out by any of the following:
12. Chapter 4 of American Bureau of Shipping Rules for Building and Classing Steel Vessels.
13. Det Norske Veritas Rules for Boilers and Pressure Vessels.
DESIGN CODES
2. British Standard No. 1500-Fusion-welded Pressure Vessels for the Chemical and Allied
Trades.
9. British Standard No. 1515 Pt. I-Fusion-welded Pressure Vessels (Advanced Design and
Construction for use in the Chemical, Petroleum and Allied Industries).
11. Rules for Welded Pressure Vessels of Lloyds Register of Shipping, London.
12. Standards Association of Australia Code No. B-55-Cast Iron Steam Jacketed Pans.
14. Section VIII (Unfired Pressure Vessels) of the Boiler and Unfired Pressure Vessel Code of the
American Society of Mechanical Engineers.
15. Rules for the Construction of Steel Boilers and other Pressure Vessels of the Associated
Offices Technical Committee, Manchester, England.
16. Standards of Tubular Exchanger Manufacturers Association, U.S.A.
17. INSTA --- (Inter-Nordic-STAndardization) --- Recommendation for Welded Pressure Vessels.
Provided that the inspection of survey during manfacture of the vessel is carried out by
Inspectors or inspection bodies authorised by Angpanneforeningen (the Swedish Steam
User's Association) including the Technical X'ray Centre and the Swedish National Board
of Industrial Safety.
18. Boilers---Technische Regeln fun Dampfkessel (TRD) (Technical Regulations for Biolers) :
Provided that the inspection of survey during manufacture of the vessel is carried out by
any of the following :
20. Nippon Kaiji Kyokai Rules for Boilers and Pressure Vessles.
21. American Bureau of SShipping Rules for Boilers and Pressure Vessels.
(Subparagraph 7(2)(iv))
INSPECTING AUTHORITIES
15. All members of the Vereinigung der Technishen Uberwachungs- Vereine e.V.
28. Stiching Independent Inspectors Pool, Holland with the condition that the end user of the
steam boiler or unfired pressure vessel is any Shell Group of Companies or companies
associated with Shell in Malaysia.
35. Shanghai Boiler & Pressure Vessel Inspection Institute, Shanghai, People Republic of China.
INSPECTING AUTHORITIES
15. The London Guarantee and Accident Co., Ltd, New York, U.S.A.
18. The General Accident Fire and Life Assurance Corporation Ltd, England.
22. The Hartford Steam Boiler Inspection and Insurance Company, Conn:, U.S.A.
26. Central Inspection Section of the Imperial Chemical Industries Ltd, London.
27. Old Republic Insurance Company.
[Subs. P.U.(A) 365/98]
30. Chief Inspector of Boilers, Dept. of Labour and Industry, South Australia, Adelaide.
31. Chief Inspector of Boilers and Pressure Vessels, Dept. of Labour and Industry, Victoria,
Australia.
Provided that the end user of the Steam Bioler or Unifired Pressure vessel is any one of
the Shell group of Companies or Campanies associated with Shell in Malaysia.
49. Nippon Kaiji Kyokai, Japan.
55. Shanghai Bolier & Pressure Vessel Inspection Institute, Shanghai, People Republic of China.
GOVERNMENT OF MALAYSIA
Regulation 7 (3)
It was surveyed during construction by me and the scantlings are in accordance with
................................................. (being a code name in the Second / Third Schedule to the
aforementioned Regulations) for a design pressure of .............................. pounds per square
inch. The workmanship is good.
Samples of all materials used in its construction were tested by, or in the presence of, Inspectors
of this Company and found to comply with the provisions of the above-mentioned Code.
On completion the Steam Boiler / Unfired Pressure Vessel was tested hydrostatically
to........................................................... pounds per square inch for a period of
............................................. minutes in my presence on .................................................... It
Showed no signs of weakness and was found tight and sound in every respect at that pressure. It
was stamped by me as follows:
.......................................................................
.......................................................................
(Signed) .............................................
Member / Surveyor
.......................................................
Chief Engineer to Inspecting Authority
SIXTH SCHEDULE
GOVERNMENT OF MALAYSIA
Regulation 72 (11)
I certify that the Steam Boiler / Unfired Pressure Vessel, details of which are given below, was
tested hydrostatically in my presence to ..............................................................pounds per
square inch for a period of at least twenty (20) minutes and that there was no leakage or undue
deflection or distortion of its parts, and that I am satisfied that the same may be safely operated at
......................................................pounds per square inch.
Description:
Name and address of manufacturer:
Government Reg. No.
Name and address of owner:
Date and place of test: