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4 Product Identification
5 Mechanical Installation
Selecting the location
General installation
Installation method
Attachment guidelines
10 Electrical Installation
General installation
Grounding
12 Maintenance
12 Disclaimer of Liability
• This guide contains information regarding the installation and safe handling • Do not use mirrors or other magnifiers to concentrate sunlight onto the modules.
of Suntech Power Co., Ltd photovoltaic module (hereafter referred to as “module”). • Always use fall protection equipment when working from heights of 6 feet (183cm)
Suntech Power Co., Ltd referred to as “Suntech”. or above. Follow Occupational Safety and Health Act (OSHA) or local governing safety
• Installers must read and understand this guide prior to installation. For any regulations regarding Fall Protection. (UL Only)
questions, please contact Suntech's Global Quality & Customer Support department
or our local representatives for more detailed information. Installers should follow
all safety precautions described in this guide as well as local codes when installing a Handling safety
module. • Do not lift the module by grasping the module’s junction box or electrical leads.
• Before installing a solar photovoltaic system, installers should familiarize • Do not stand, step or walk on any side of the module.
themselves with its mechanical and electrical requirements. Keep this guide in a safe • Do not drop the module or allow objects to fall on the module.
place for future reference (care and maintenance) and in case of sale or disposal of the • Do not place any heavy objects on the module.
modules. • Be cautious when placing the module down onto a surface, particularly when
• Suntech modules are tested and certified for installation worldwide. Different placing it in a corner.
regions may have different regulations for solar PV installations. In this guide, hereafter • Inappropriate transport and installation may break the module and void the
"IEC Only" is used to refer to regions where IEC standard applies, e.g. Europe, Middle warranty.
East, most of Asia Pacific countries; " UL Only " is used to refer to regions where UL • Do not attempt to disassemble the modules, and do not remove any attached
standard applies, e.g. United States, Canada; all other references are global. nameplates or components from the modules.
• Do not apply paint or adhesive to the module top surface or backsheet.
• To avoid damage to the backsheet, do not scratch, dent or hit the backsheet.
General safety • Do not drill holes in the frame. This may compromise the frame strength, cause
• Modules that fall under this application class may be used in system operation corrosion of the frame and void the warranty.
at more than 50V DC or 240W, where general contact access is anticipated. Modules • Do not scratch the anodized coating of the frame (except for grounding
qualified for safety under IEC 61730-2 and within this application class are considered connection). It may cause corrosion of the frame or compromise the frame strength.
to meet the requirements for Safety Class II. (IEC Only) • A panel with broken glass or torn backsheet cannot be repaired and must not be
• Installing solar photovoltaic systems requires specialized skills and knowledge. used since contact with any panel surface or the frame can cause an electric shock.
Installation should only be performed by qualified personnel. • Work only under dry conditions, and use only dry tools. Do not handle panels
• Installers should assume all risks of injury that might occur during installation, under wet conditions unless wearing appropriate protective equipment.
including, but not limited to, the risk of electric shock. • When storing uninstalled panels outdoors for any period of time, always cover the
• One single module may generate more than 30V DC when exposed to direct panels and ensure that the glass faces down on a soft flat surface to prevent water from
sunlight. Contact with a DC voltage of 30V or more is potentially hazardous. collecting inside the panel and causing damage to exposed connectors.
• Do not disconnect under load.
• Photovoltaic solar modules convert light energy to direct current electrical energy.
They are designed for outdoor use. Modules can be ground mounted, mounted on Installation safety
rooftops, vehicles or boats. The proper design of support structures lies within the • Never open electrical connections or unplug connectors while the circuit is under
responsibility of the system designers and installers. load.
• When installing the system, abide to all local, regional and national statutory • Contact with electrically charged parts of the panels, such as terminals, can result
regulations. Obtain a building permit if necessary. in burns, sparks and lethal shock whether or not the panel is connected.
• The electrical characteristics are within ±10 percent of the indicated values of • Do not touch the PV module unnecessarily during installation. The glass surface
Isc, Voc and Pmax under standard test conditions (irradiance of 100 mW/cm², AM 1.5 and the frame may be hot; there is a risk of burns and electric shock.
spectrum, and a cell temperature of 25°C (77°F) ). • Do not work in the rain, snow or in windy conditions.
• Only use equipment, connectors, wiring and support frames suitable for solar • Avoid exposing cables to direct sunlight in order to prevent insulation degradation.
electric systems. • Use only insulated tools that are approved for working on electrical installations.
• Keep children well away from the system while transporting and installing means that it has passed the insulation test. Finally modules are sorted out according
mechanical and electrical components. to their output current, referred as a corresponding symbol "Ix" attached, in which x
• Completely cover the module with an opaque material during installation to takes the value 1, 2 or 3. To get optimal performance out of a string of modules it is
prevent electricity from being generated. recommended to connect only modules of the same "Ix" class (for example only I2
• Do not wear metallic rings, watchbands, earrings, nose rings, lip rings or other modules) in one given string.
metallic objects while installing or troubleshooting photovoltaic systems.
I1 I2 I3
• Follow the safety regulations for all other system components, including wires HIPOT HIPOT HIPOT
Mechanical Installation
• In general, we do not recommend to install the PV system with a distance of less Installation methods
than 500 meters close to the coastline. If you plan to do so, please contact Suntech's • Modules can be installed on the frame using mounting holes, clamps* or an
Global Customer Service Department or our regional representatives and/or refer to insertion system. Modules must be installed according to the following examples. Not
the Near-coast Installation Guide for Suntech Power Photovoltaic Module. mounting the modules according to these instructions may void the warranty.
• Do not use modules near equipment or in locations where flammable gases may
be generated or collected. Module Frame
M8 Bolt
Module installed Split washer
with mounting holes M8 Nut
• The module mounting structure must be made of durable, corrosion-resistant and Mounting structure
UV-resistant material.
• In regions with heavy snowfall in winter, select the height of the mounting system
M8 Bolt
so that the lowest edge of the module is not covered by snow for any length of time. In M8 Nut
Flat washer
addition, ensure that the lowest portion of the module is placed high enough so that it Module installed Clamps
Split washer
is not shaded by plants, trees or damaged by ground soil moved by or through the air. with clamps Mounting structure
• For ground mounting systems, the minimum distance we recommend from the Module
Mounting system
Mounting system
103mm
103mm
Clamping Zone
Clamping system **
Clamping system **
A*** A***
Length
Clamping Zone
Clamping Zone From Module Edge to Use four clamps
Length
Clamping Zone
From Module Edge to (300mm) Clamping Zone 1/4 Length±50mm
1/4 Length±50mm (100mm)
Clamping Zone
(100mm)
103mm
103mm
Use four clamps
Use four clamps Use four clamps Use six clamps
Use six clamps
Attachment to the short frame
Clamping system **
Clamping Zone Clamping Zone
Long Frame Centre±150mm Long Frame Centre±150mm
Width
Width
From Module Edge to Clamping Zone From Module Edge to
1/4 Width±50mm From Module Edge to 1/4 Width±50mm
1/4 Width±50mm
Insertion system
Insertion system
Clamping Zone
Insertion system
Insertion system
Use insertion system on short frame Use insertion system on a Use an insertion
Use insertion system on Use insertion system on a short short frame and two
frame and two Use an insertion system system on a long
short frame on a long frame clamps at the center of frame
clamps at the center of each long frame
each long frame
Grounding holes
Star washer
Module Frame
Module
Insert exposed
Flat washer copper wire
Split washer
M5 nut
A series - 1580 mm×808 mm×35 mm
Optimum Optimum Open Short Maximum Maximum Optimum Optimum Open Short Maximum
Operating Operating Circuit Circuit Power Maximum Maximum Maximum
System Operating Operating Circuit Circuit Power
Series System Series
Module Voltage Current Voltage Current (Pmax) at Voltage Module Voltage Current Voltage Current (Pmax) at
Fuse Voltage Fuse
(Vmp) at (Imp) at (Voc) at (Isc) at STC, (IEC/UL) (Vmp) at (Imp) at (Voc) at (Isc) at STC,
Rating (IEC/UL) Rating
STC, (V dc) STC, (A dc) STC, (V dc) STC, (A dc) (Watts) STC, (V dc) STC, (A dc) STC, (V dc) STC, (A dc) (Watts)
STP235-20/Wd 30.2 7.79 37.0 8.35 235 1000/600 20 Superpoly STP295-24/Vd 35.7 8.27 45.1 8.57 295 1000/600 20
STP230-20/Wd 29.8 7.72 36.8 8.25 230 1000/600 20 Superpoly STP290-24/Vd 35.6 8.15 45.0 8.42 290 1000/600 20
STP225-20/Wd 29.6 7.61 36.7 8.15 225 1000/600 20 Superpoly STP285-24/Vd 35.4 8.06 44.9 8.37 285 1000/600 20
STP220-20/Wd 29.5 7.46 36.6 8.05 220 1000/600 20 Superpoly STP280-24/Vd 35.2 7.95 44.8 8.33 280 1000/600 20
STP215-20/Wd 29.2 7.37 36.5 7.95 215 1000/600 20 STP285-24/Vd 35.4 8.06 44.9 8.37 285 1000/600 20
STP210-20/Wd 29.0 7.25 36.4 7.86 210 1000/600 20 STP280-24/Vd 35.2 7.95 44.8 8.33 280 1000/600 20
STP250S-20/Wd 30.7 8.15 37.4 8.63 250 1000/600 20 STP275-24/Vd 35.1 7.84 44.7 8.26 275 1000/600 20
STP245S-20/Wd 30.5 8.04 37.3 8.52 245 1000/600 20 STP270-24/Vd 35.0 7.71 44.5 8.20 270 1000/600 20
STP240S-20/Wd 30.2 7.95 37.2 8.43 240 1000/600 20 STP260-24/Vd 34.8 7.47 44.0 8.09 260 1000/600 20
STP245S-20/Wdb 30.5 8.04 37.3 8.52 245 1000/600 20 STP280-24/Vdx 35.2 7.95 44.8 8.33 280 1000/600 20
STP240S-20/Wdb 30.2 7.95 37.2 8.43 240 1000/600 20 STP275-24/Vdx 35.1 7.84 44.7 8.26 275 1000/600 20
STP235S-20/Wdb 30.2 7.79 37.0 8.35 235 1000/600 20 STP270-24/Vdx 35.0 7.71 44.5 8.20 270 1000/600 20
PLUTO245-Wdm 29.8 8.23 37.2 8.55 245 1000/600 20 STP260-24/Vdx 34.8 7.47 44.0 8.09 260 1000/600 20
PLUTO240-Wdm 29.6 8.11 36.9 8.46 240 1000/600 20 PLUTO295-Vdx 36.5 8.09 45.3 8.57 295 1000/600 20
PLUTO235-Wdm 29.4 8.00 36.4 8.42 235 1000/600 20 PLUTO290-Vdx 36.3 7.99 45.1 8.52 290 1000/600 20
PLUTO230-Wdm 29.2 7.88 36.2 8.27 230 1000/600 20 PLUTO285-Vdx 36.1 7.90 44.9 8.46 285 1000/600 20
PLTUO245-Wde 29.8 8.23 37.2 8.55 245 1000/600 20 PLUTO280-Vdx 35.5 7.89 44.4 8.41 280 1000/600 20
PLUTO240-Wde 29.6 8.00 36.9 8.46 240 1000/600 20
PLUTO295-Vdm 36.5 8.09 45.3 8.57 295 1000/600 20
PLUTO235-Wde 29.4 8.00 36.4 8.42 235 1000/600 20
PLUTO290-Vdm 36.3 7.99 45.1 8.52 290 1000/600 20
PLUTO230-Wde 29.2 7.88 36.2 8.27 230 1000/600 20
PLUTO285-Vdm 36.1 7.90 44.9 8.46 285 1000/600 20
PLUTO280-Vdm 35.5 7.89 44.4 8.41 280 1000/600 20