Paint Certificate - Sample PDF

PROJECT NAME : NORTH BELUT DEVELOPMENT PROJECT ( WHP EPC )
VENDOR NAME : PT. SANGGAR SARANA BAJA
CLIENT : PT. GLOBALTECH SYSTEM ENGINEERING
END USER : CONOCOPHILLPS INDONESIA INC. LTD. ( COPI )
EQUIPMENT / MATERIAL : WHP-C INSTRUMENT AIR RECEIVER
TAG NO. : 67MBL - 001
PO. NO. :
DOCUMENT TITLE : SURFACE PREPARATION & PAINTING PROCEDURE
DOCUMENT NO. : ID - F - NB- P - MEC - 004 - P04 - 0002
REVISION NO. : D1
DATE OF ISSUE : 16-Jul-07
D1 16-Jul-07 ISSUED FOR APPROVAL WRS RST

D 2-May-07 ISSUED FOR APPROVAL WRS RST
REV. NO DATE OF ISSUE STATUS PREP BY APPROVED BY
PT. SANGGAR SARANA BAJA
SURFACE PREPARATION PROCEDURE
DOC NO : ID-F-NB-P-MEM-007-P04-0002
REV. : D1.
_____________________________________________________________________________
CONTENT
1. S C O P E.
2. APPLICABLE CODES, STANDARD, SPECIFICATION.
3. GENERAL REQUIREMENTS,
4. SURFACE PREPARATION.
ID-F-NB-P-MEM-007-P04-0002 rev D1
REV. : D1.
_____________________________________________________________________________
1. SCOPE.
THIS SPECIFICATION DEFINES THE MINIMUM REQUIREMENTS FOR SURFACE

PREPARATION FOR VESSEL EQUIPMENT & PIPING .
2. APPLICABLE CODES, STANDARD, SPECIFICATION.
THE FOLLOWING CODES, STANDARD AND SPECIFICATION SHALL BE INCORPORATED

INTO THIS PROCEDURE. UNLESS OTHERWISE DESCRIBED ON THIS PROCEDURE.
A. NATIONAL ASSOCIATION OF CORROSION ENGINEERS NACE

B. CONOCO PHILIPS SPEC NO 84501-9200-1L-006 REV.A12
3. GENERAL REQUIREMENTS.
3.1. PT. SSB WILL GUARANTEE THAT ALL WORK PERFORMED IN THERE SHOP OR BY
SUBCONTRACTORS SHALL COMPLY WITH THE REQUIREMENTS.
3.2. ALL BENDING, CUTTING, WELDING, CRIMPING, SHEARING, DRILLING, ETC,

REQUIRED DURING FABRICATION OR ASSEMBLY, SHALL BE COMPLETED PRIOR TO
COMMENCEMENT OF THE FINAL SPECIFIED SURFACE PREPARATION AND
COATING OPERATIONS. ANY OF THE ABOVE OPERATIONS PERFORMED SHALL BE
IN ACCORDANCE WITH COATING MANUFACTURER'S INSTRUCTIONS.
3.3. SPECIAL ATTENTION SHALL BE GIVEN TO ALL INSTRUMENTS, GAUGES, SIGHT

GLASSES, PRIMARY DEVICES, NAME PLATES, PACKING GLAND NUTS AND
FOLLOWERS, SEAL PLATES AND NUTS.
ON MECHANICAL SEALS AND OTHER SIMILAR ITEMS, TO ENSURE THAT THEY ARE
KEPT CLEAN AND FREE OF COCATING MATERIAL AND ARE PROTECTED DURING
ANY REQUIRED BLASTING AND/OR SOLVENT CLEANING OPERATIONS.
4. SURFACE PREPARATION
4.1. WELDS AND/OR WELD SPATTER SHALL BE BLENDED SMOOTHLY (NOT FLUSH) INTO
THE BASE METAL BY GRINDING. ALL VISIBLE BURS, SLIVERS, SCABS,
WELDSPATTER AND WELDFLUX SHALL BE REMOVED BY GRINDING. ALL SURFACE
WHICH HAVE BEEN SUBJECTED TO GRINDING SHALL SUBSEQUENTLY BE
ABRASIVE BLAST CLEANED PRIOR TO COATING APPLICATION. SHARP EDGES
SHALL BE ROUNDED.
4.2 ALL SURFACES TO BE ABRASIVE BLASTED SHALL FIRST BE CLEANED OF ALL

VISIBLE OIL, GREASE & OTHER DETRIMENTAL MATERIALS UPON COMPLETION OF
CLEANING PROCESS IN ACCORDANCE WITH SSPC-SP-1. ALL SURFACES SHALL BE
CLEANED FROM DUST OIL-FREE BY AN APPROPRIATE DETERGENT AND/OR
SOLVENT. THE SURFACES SHALL BE DRY BEFORE ABRASIVE BLASTING IN
ACCORDANCE WITH SSPC-SP-1
REV. : D1
_____________________________________________________________________________
4.3 ALL CARBON STEEL AND IRON SURFACES SHALL BE ABRASIVE BLASTED TO
SSPC-SP.10 EXCEPT WHEN SPECIFIED OTHERWISE. (SEE APPROVED DRAWINGS).
4.4 ONLY DRY & CLEAN BAGGED ( STEEL GRIT ) ABRASIVES SHALL BE USED. THE
ABRASIVES IN THE POT SHALL BE KEPT DRY OR DISCARDED.
4.5 PICKLING & INHIBITIVE SOLUTIONS SHALL NOT BE USED. ABRASIVES BLASTED
SURFACES SHALL BE BLOWN OFF WITH AIR FREE OF OIL AND WATER JUST PRIOR
TO COATING.
4.6 THE COMPRESSED AIR SUPPLY USED FOR BLASTING AND COATING SHALL
BE PROVIDED WITH OIL/MOISTURE SEPARATOR’S AND TRAPS AND SHALL BE
VERIFIED TWICE DAILY BY DISCHARGING WITHOUT GRIT OR COATING INTO A
WHITE CLOTH OR BLOTTER PAPER FOR 20 SECOND.
4.7 ABRASIVE BLASTING SHALL BE PERFORMED BY EXPERIENCED OPERATOR'S

SANDBLASTER’S HOOD AND VENTILATION EQUIPMENT SHALL MEET ALL LOCAL
APPLICABLE CODES TO ENSURE THAT DUST IS NOT INHALED BY THE OPERATOR.
4.8 DRY ABRASIVE BLASTING IS NOT PERMITTED UNDER ANY OF THE

FOLLOWING CONDITIONS :
A. RELATIVE HUMUDITY IS GREATER THAN 85%
B. WHEN IT RAINS OR IS ABOUT TO RAIN AND THE WORK IS OUTSIDE.
C. ANY VISIBLE MOISTURE IS ON THE SURFACE.
D. THE ABRASIVE IS WET.
E. WHEN PAINTING IS BEING DONE OR COATING IS DRYING AND CURRING IN

ADJACENT AREAS.
F. THE LIGHTING IS POOR AND THE EQUIPMENT IS IN IMPROPER WORKING

CONDITIONS SHALL BE DETERMINED BY INSPECTOR.
G. IF THE METAL TEMPERATURE IS LESS THAN 50F ( 30.C ) ABOVE THE

DEWPOINT.
REV. : D1.
_____________________________________________________________________________
4.9 IN NO CASE SHALL HAVE MORE SURFACE AREA BE CLEANED IN ONE DAY THAN
CAN BE SATISFACTORILY PRIMED PRIOR IN THE SAME DAY. ALL CLEANED SURFACES
SHALL BE PRIMED ONE HOUR PRIOR TO SUNDOWN ON THE SAME DAY IT WAS
CLEANED, IF ANY FLASH RUSTING ACCURS, THE AFFECTED SURFACE MUST BE
ABRASIVE BLAST CLEANED AGAIN IN ACCORDANCE WITH THIS PROCEDURE.
4.10 IF THE ENTIRE SURFACE CAN NOT BE BLASTED IN ONE DAY, A 6 ( SIX ) INCH AREA OF
CLEAN SURFACE SHALL BE LEFT UNPRIMED. WHEN BLASTING OPERATIONS ARE
RESUMED, THIS 6 ( SIX ) INCH. AREA SHALL BE REBLASTED.
4.11 BLAST CLEAN TO ALL SURFACES.
4.12 INSPECT BY PT. SSB & QUALITY CONTROL TO COMPLY WITH THE STANDARD
REQUIREMENT.
4.13 APPLY THE COATING ACCORDING TO PAINTING PROCEDURE DOCUMENT NO. ID-F-
NB-P-MEM-007-P04-0002
4.14 ALL COATING DONE OUTDOORS SHALL BE DONE DAYLIGHT HOURS AND BE
COMPLETED AT LEAST ONE HOUR PRIOR TO SUNDOWN. INDOOR COATING IS
ALLOWED 24 HOURS A DAY IF THE SPECIFIED METAL AND AIR TEMPERATURES AND
RELATIVE HUMIDITY REQUIREMENTS ARE MET INSIDE THE BUILDING AT ALL TIMES
DURING CLEANING, COATING AND CURING
4.15 PAINTING INSPECTION TO BE CARRIED OUT BY PAINTING INSPECTOR WHO WAS

RECOMMENDED BY QUALIFIED PAINTING INSPECTOR LEVEL II.
PAINTING PROCEDURE
REV. : D1.
CONTENT
1. SCOPE
3. APPLICATION REQUIREMENTS
4. APPLICATION PROCEDURES
5. APPLYING THE PAINT
6. PAINTING SPECIFICATION
7. REPAIR PAINTING
8. COATING SYSTEM.
PAINTING PROCEDURE
REV. : D1.
1. SCOPE
THIS PROCEDURE COVERS THE MINIMUM REQUIREMENTS FOR THE PAINTING

PROCEDURE. APPLICABLE CODES STANDARD AND SPECIFICATION.
PREPARATION OF SURFACE SHALL COMPLY TO PROCEDURE SURFACE PREPARATION

PROCEDURE DOC NO. ID-F-NB-P-MEM-007-P04-0002
3. APPLICATION REQUIREMENTS
3.1 GENERAL REQUIREMENTS
3.1.1 THE SURFACE MUST BE CLEAN, FREE FROM DUST, SAND AND BY
DRY BEFORE PRIMING OR APPLICATION OF ANY COAT OF PAINT.
3.1.2 NO COATING SHALL BE APPLIED DURING FOG, MIST OF RAIN.AND WHEN

THE WIND SPEED EXCEEDS 15 MILES PER HOUR.
3.1.3 NO COATING SHALL BE APPLIED TO ANY SURFACE SHOWING

MOISTURE DISCERNIBLE WITH THE NAKED EYE AND OR WHEN THE
RELATIVE HUMUDITY IS ABOVE 85%.( OR MANUFACTURER’S WRITTEN
(RECONMENDATION) AND OR WHEN THE AMBIENT TEMPERATURE IS
BELOW 500 F.
3.1.3 PAINT WHICH DETERIORATED DURING STORAGE SHALL NOT BE

USED.
3.1.4. PAINTING SHALL BE PERFORMED AFTER VESSEL PRESSURE TESTING.
4. APPLICATION PROCEDURES
4.1 CONVENTIONAL SPRAY PRESSURE POTS SHALL BE EQUIPPED WITH DUAL

REGULATORS AND AIR OR MECHANICAL DRIVEN AGITATOR. ALL SPRAY
EQUIPMENT MUST BE EQUIPPED WITH FLUIDS, NEEDLES AND AIR CAPS
CONSISTENT WITH THE COATING MANUFACTURER’S RECOMMENDATION. THE AIR
SUPPLY LINE MUST BE FITTED WITH AN EFFICIENT OIL AND MOISTURE
SEPARATOR.
4.2 THE SPRAY GUN SHALL BE HELD AT RIGHT ANGLES TO THE SURFACE AND EACH
PASS SHALL OVERLAP THE PREVIOUS PASS BY 50%. LARGE SURFACES SHALL
RECEIVE TWO PASSES AT RIGHT ANGLE TO EACH OTHER.
PAINTING PROCEDURE
REV. : D1
5. APPLYING THE PAINT
5.1 THE CORRECT PAINT MATERIAL SHOULD BE INSPECTED BY QUALITY CONTROL

AND SUPERVISOR INCHARGE BEFORE USED AND MIXED BY THE PAINTER.
5.2 THE APPLICATION AND MIXING RATIO SHALL FOLLOW THE PAINT
MANUFACTURER’S INSTRUCTION SPECIFICATION.
5.3 THE PAINTER SHALL PERFORM SPRAY TEST OF PAINT TO GET THE RIGHT RATIO
AND INSPECTED BY QUALITY CONTROL OR SUPERVISOR IN CHARGE.
5.4 BEFORE APPLYING THE PAINT ALL MACHINING SURFACE, FLANGE RAISE
FACE, THREAD, OR OTHER SURFACE WHICH SPECIFIED NOT PAINTED OR
BLASTED SHALL BE PROTECTED.
5.5 WHERE SPRAY PAINTING IS IMPRACTICAL , BRUSH PAINTING SHALL BE USED.
5.6 WHERE SPRAY PAINTING IS TO BE CARRIED OUT, ALL ADJACENT AREAS SHALL
BE PROTECTED.
6. PAINTING INSPECTION
6.1 THE APPEARANCE OF PAINT FILM INSPECTION SHALL BE CHECKED VISUALLY TO

ENSURE THAT ALL SURFACE HAS BEEN COMPLETELYPAINTED WITH TO DEFECTS
MARKED, CRAWLING AND STAINS.
6.2. PAINT FILM THICKNESS INSPECTION SHALL BE CHECKED WITH MEASURING

INSTRUMENT ON MANY POINT, WITH THREE TIME ON EACH POINT THAT THE
PAINTING HAS BEEN APPLIED CORRECTLY.
7. REPAIR PAINTING.
THE PAINTING WHICH UNACCEPTABLE FROM INSPECTION SHALL BE REPAIRED IN

ACCORDANCE TO COPI SPECIFICATION AS FOLLOW :
7.1 TOP COAT DAMAGE, BUT BASE COAT UNDAMAGE : REPAIR BY REMOVING DAMAGE
COATING WITH SAND PAPER AND RE COAT WITH POLYURETHANE TOP COAT TO
2.0 TO 3.0 MILS.
7.2 COATING DAMAGE TO BASE METAL : REPAIR BY SPOT BLASTING ON DAMAGE

AREA TO SSPC-SP-10 AND COATING AS PER PAINTING PROCEDURE.
8. COATING SYSTEM.
THE COATING ON A EACH COMPONENT, SHALL REFER TO THE PAINTING TABLE

ATTACHED.
PAINTING TABLE
WHP-C INSTRUMENT AIR RECEIVER 67MBL-001
REFERENCE SSB JOB NO: A.07.1080
REV. D1
EXTERNAL PAINTING USE PAINTING SYSTEM NO. 1
NO DESCRIPTION SURFACE COATING THICKNESS GENERIC PAINT MANUFACTURER COLOUR

PREPARATION NO : MILS TYPE MANUFACTURE CODE
1 EXTERNAL SSPC-SP 10 PRIMER COAT 2.5 ~ 3.0 INORGANIC ZINC SILICATE JOTUN RESIST 86 GRAY
1.5 ~ 2.0 ANCHOR
PROFILE
SEAL COAT 2.0 ~ 3.0 POLYAMIDE EPOXY JOTUN PRIMASTIC UNIVERSAL WHITE
INTERMEDIATE 4.0 ~ 5.0 POLYAMIDE EPOXY JOTUN PRIMASTIC UNIVERSAL WHITE

COAT
FINISH COAT 2.0 ~ 3.0 ACRYLIC POLYURETHANE JOTUN HARDTOP AS RAL 7001
INTERNAL PAINTING USE PAINTING SYSTEM NO. 9

NO DESCRIPTION SURFACE COATING THICKNESS GENERIC PAINT MANUFACTURER COLOUR
PREPARATION NO : MILS TYPE MANUFACTURE CODE
1 INTERNAL SSPC-SP 5 PRIME COAT 4.0 ~ 5.0 EPOXY PHENOLIC JOTUN TANKGUARD STORAGE WHITE
1.5 ~ 2.0 ANCHOR
PROFILE
STRIPE BRUSH 2.0 ~ 3.0 EPOXY PHENOLIC JOTUN TANKGUARD STORAGE WHITE
COAT
INTERMEDIATE 4.0 ~ 5.0 EPOXY PHENOLIC JOTUN TANKGUARD STORAGE WHITE

COAT
FINISH COAT 4.0 ~ 5.0 EPOXY PHENOLIC JOTUN TANKGUARD STORAGE WHITE
Technical Data
RESIST 86
Product description
Resist 86 is a two-pack, quick curing zinc rich ethyl silicate coating. Can also be made to order with
ASTM D520 Type II zinc dust.
Recommended use
As protection of blast-cleaned steel. Normally used in combination with an epoxy system for optimum
protection against corrosion. Withstands temperatures up to 400ºC.
Film thickness and spreading rate

Minimum Maximum Typical
Film thickness, dry (µm) 50 90 75
Film thickness, wet (µm) 83 150 125
Theoretical spreading rate 12 6,7 8
(m²/l)
Comments
There is a risk of mud-cracking if the film thickness exceeds 120µm.
Physical properties
Colour Greenish grey
Solids (vol %)* 60 ± 2
Flash point 14ºC ± 2 (Setaflash)
Gloss Flat
Water resistance Very good
Abrasion resistance Excellent
Solvent resistance Excellent
Chemical resistance Excellent within pH-range 6-10
Flexibility Limited
*Measured according to ISO 3233:1998 (E)
Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and
treated in accordance with ISO 8504.
Bare steel
Cleanliness: Blast cleaning to Sa 2½ (ISO 8501-1:1988).Roughness: using abrasives suitable to
achieve grade Fine to Medium G (30-85 µm, Ry5) (ISO 8503-2)
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more
information.
RESIST 86 Page 1 of 4
Condition during application
The temperature of the substrate should be min. 5°C and at least 3°C above the dew point of the
air, temperature and relative humidity measured in the vicinity of the substrate. Zinc silicate paints in
general requires moisture for curing. At low humidity the curing will be improved by gently sprinkling
fresh water over the paint film, and/or by artificial humidification of the surrounding atmosphere. The
paint must be completely cured before topcoating, otherwise the adhesion of the subsequent coat
will be unsatisfactory. Use Methyl ethyl ketone (MEK) test according to ASTM D 4752-87 to verify the
curing time before topcoating. Unweathered zinc silicate films are porous and the porosity may vary
according to the weather condition during application and the application technique. When
overcoating, the air in the pores will escape through the new coat of paint and may cause blisters or
pinholes ("popping") in the coat just after application. To avoid this a mist coat/full coat technique is
recommended:
First apply a thin coat to fill the pores in the zinc silicate film and a few minutes later apply to full
specified film thickness. In difficult cases it may be necessary to thin the next coat, or use Penguard
Tie Coat 100 as first overcoat.
Application methods
Spray Use airless spray or conventional spray
Brush Recommended for stripe coating and small areas, care must be taken to achieve the
specified dry film thickness. In order to avoid settling of heavy zinc, continuous
mechanical stirring during application is recommended.
Application data
Mixing ratio (volume)
Comp. A is a liquid and Comp. B is dry zinc powder. Consists of 8 litres
Comp. A plus 18,5 kg Comp. B (this makes 10,6 litres paint). Pour the
zinc powder slowly into the liquid during mechanical mixing. The Comp.
A must be well shaken before use. Stir until lump free and pass
through a 60 mesh sieve.
Pot life (23°C) 8-12 hours. (Reduced at higher temp.)
Thinner/Cleaner Adjusting spray pattern and drying may sometimes become

necessary*. Use max 5% Jotun Thinner No. 4 (fast evaporation) when
temperature is low and Jotun Thinner No. 25 (slow evaporation) when
temperature is high. Thinner should be added after mixing of
components
Guiding data airless spray
Pressure at nozzle 10 MPa (100 kg/cm², 1400 psi)
Nozzle tip 0.46-0.58 mm (0.018-0.023")
Spray angle 30-80º
Filter Check to ensure that filters are clean.
Note *Thinner should be added after mixing components.
Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats,
and will be affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate
* Relative humidity of 70%
Substrate temperature 5°C 10°C 23°C 40°C

Surface dry 60 min 30 min 15 min 13 min
Through dry 90 min 45 min 30 min 25 min
Cured 1 18 h 13 h 4h 1,5 h
Dry to recoat, minimum 2 18 h 13 h 4h 1,5 h
Dry to recoat, maximum 3
1. Curing time to be verified by MEK test (ASTM D 4752-87).

2. Recommended data given for recoating with coatings normally specified on top of zinc ethyl
silicate coatings.
3. The surface should be free of zinc salts and other contamination prior to application.
The given data must be considered as guidelines only. The actual drying time/times before recoating
may be shorter or longer, depending on film thickness, ventilation, humidity, underlying paint system,
requirement for early handling and mechanical strength etc. A complete system can be described on
a system sheet, where all parameters and special conditions could be included.
Typical paint system

Resist 86 1 x 75 µm (Dry Film Thickness)
Normally overcoated with an epoxy system.
Other systems m a y be specified, depending on area of u s e
Storage
The component A must be stored below 25°C and in accordance with national regulations, subject
to re-inspection thereafter. Storage conditions are to keep the containers in a dry, cool, well
ventilated space and away from source of heat and ignition. The product component B is zinc dust
and has no strict limitation's for storage. Containers must be kept tightly closed.
Handling
SHELF LIFE: 6 months at 23°C for Comp. A. , 4 years for comp. B. Higher temperatures during
storage may reduce the shelf life and may lead to gelling in the tin. Handle with care. Stir well before
use.Continuous stirring during application will prevent the heavy zinc pigment from settling.
Packing size
8 litres Comp. A (liquid) in a 10 litre container and 18,5 kg Comp. B (zinc powder) in a 20 litre
container. (This makes 10,6 litres paint).
Packing may vary from country to country according to local requirements.
Health and safety
Please observe the precautionary notices displayed on the container. Use under well ventilated
conditions. Do not breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately
be removed with suitable cleanser, soap and water. Eyes should be well flushed with water and
medical attention sought immediately.
For detailed information on the health and safety hazards and precautions for use of this
product, we refer to the Material Safety Data Sheet.
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and
practical experience. However, as the product is often used under conditions beyond our control, we
cannot guarantee anything but the quality of the product itself. We reserve the right to change the given
data without notice.
Head Office & Nordic Europe Middle East South East A s i a

Jotun A /S Jotun P aints (Europe) Ltd. Jotun U .A .E Ltd. LLC . Jotun (Singapore) P te. Ltd.
P .O . Box 2021 Stather Road, Flixborough No 11-15, Sixth Lok Y ang
N-3248 Sandefjord North Lincolnshire DN15 8RR A l Q uoz Industrial A rea Road
Norway U nited Kingdom P .O Box 3671 Jurong

Dubai U .A .E Singapore 628 111
P hone +47 33 45 70 00 P hone +44 172 44 00 000
Fax +47 33 46 46 13 Fax +44 172 44 00 100 P hone +65 6265 4711
P hone +971 4 3 39 50 00 Fax +65 6265 7484
Fax +971 4 3 38 06 66
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your
nearest local Jotun address please contact the nearest regional office or visit our website at www.jotun.com
ISSUED 20 DECEMBER 2004 BY JOTUN

THIS DATA SHEET SUPERSEDES THOSE PREVIOUSLY ISSUED
Technical Data
PRIMASTIC UNIVERSAL
Product description
Primastic Universal is a two-pack, surface-tolerant, high solids epoxy mastic coating. Available with
different hardeners for varying substrate temperatures, Standard (Std) and Cold Climate
(CC)/Wintergrade (WG).
Recommended use
Anticorrosive primer for steel structures above and below water, also on steel where blast cleaning
may not be possible.

Std Comp. B Minimum Maximum Typical
Theoretical spreading rate 7,5 3 6
(m²/l)
CC/WG Comp. B Minimum Maximum Typical

Theoretical spreading rate 7 2,8 5,6
(m²/l)
Physical properties
Colour Aluminium, Aluminium Red toned
Solids (vol %)* 75 ± 2 Std Comp. B
70 ± 2 CC/WG Comp. B
Flash point Std Comp. B:
35ºC ± 2 (Setaflash)
CC/WG Comp. B:
31ºC ± 2 (Setaflash)
Gloss Semigloss
Gloss retention Fair
Abrasion resistance Very good
Solvent resistance Good
Chemical resistance Good
Flexibility Good
PRIMASTIC UNIVERSAL Page 1 of 6

Surface preparation
Bare steel
Cleanliness: Power tool cleaning to min. St 2, mill scale free (ISO 8501-1:1988). Improved surface
treatment (blast cleaning to Sa 2½) will improve the performance.
Shopprimed steel
Clean, dry and undamaged approved shopprimer.
Coated surfaces
Clean, dry and undamaged compatible primer. Contact your local Jotun office for more information.
For maintenance UHPWJ to WJ2 (NACE No.5/SSPC-SP 12) or Power tool cleaning to min. St 2 for
rusted areas
Other surfaces
information.

The temperature of the substrate should be minimum +10°C (Std) (-5°C in CC/WG) and at least 3°C
above the dew point of the air, temperature and relative humidity measured in the vicinity of the
substrate. Good ventilation is required in confined areas to ensure proper drying. The coating should
not be exposed to oil, chemicals or mechanical stress until cured.
Application methods
Spray Use airless spray
specified dry film thickness.
Roller May be used for small areas but not recommended for first primer coat, however
when using roller application care must be taken to apply sufficient material in order to
achieve the specified dry film thickness.

Application data
Mixing ratio (volume) Std Comp. B:
5 parts Comp. A (base) to be mixed thoroughly with 1 part Comp.B
(curing agent)
CC/WG Comp. B:
4 parts Comp. A (base) to be mixed thoroughly with 1 part Comp. B
(curing agent).
Induction time 10 minutes.

Pot life (23°C) Std Comp. B:
2 hours
CC/WG Comp. B:
1 hour
Thinner/Cleaner Jotun Thinner No. 17

Pressure at nozzle 15 MPa (150 kp/cm², 2100 psi.).
Nozzle tip 0.53 - 0.79 mm (0.021 - 0.031")
Spray angle 40-80°
Filter Check to ensure that the filters are clean.
Drying time
Std Comp. B
Substrate temperature 10°C 23°C 40°C
Surface dry 8h 4h 2h
Through dry 24 h 10 h 4h
Cured 14 d 7d 2d
Dry to recoat, minimum 24 h 10 h 4h
CC/WG Comp. B
Substrate temperature -5°C 0°C 5°C 10°C 23°C
Surface dry 24 h 18 h 12 h 6h 2,5 h
Through dry 48 h 26 h 18 h 12 h 5h
Cured 21 d 14 d 7d 3d 2d
Dry to recoat, minimum 48 h 26 h 18 h 12 h 5h
1. Provided the surface is free from chalking and other contamination prior to application, there is
normally no overcoating time limit. Best intercoat adhesion occurs, however, when the
subsequent coat is applied before preceding coat has cured. If the coating has been exposed to
direct sunlight for some time, special attention must be paid to surface cleaning and
mattening/removal of the surface layer in order to obtain good adhesion.

Primastic Universal 2 x 125 µm (Dry Film Thickness)
Hardtop AS 1 x 50 µm (Dry Film Thickness)

Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep
the containers in a dry, cool, well ventilated space and away from source of heat and ignition.
Containers must be kept tightly closed.
Handling
Handle with care. Stir well before use.
Packing size
16 litres Comp. A (base) in a 20 litre container and 3.2 litres Std Comp. B (curing agent) in a 5 litre
container
and
16 litres Comp. A (base) in a 20 litre container and 4 litres CC/WG Comp. B (curing agent) in a 5 litre
container
Health and safety


DISCLAIMER

Jotun P aints Jotun P aints (Europe) Ltd. Jotun U .A .E Ltd. LLC . Jotun (Singapore) P te. Ltd.
N-3248 Sandefjord North Lincolnshire DN15 A l Q uoz Industrial A rea Road
Norway 8RR P .O Box 3671 Jurong

U nited Kingdom Dubai U .A .E Singapore 628 111
P hone +47 33 45 70 00
Fax +47 33 46 46 13 P hone +44 172 44 00 000 P hone +65 6265 4711
Fax +44 172 44 00 100 P hone +971 4 3 39 50 00 Fax +65 6265 7484
Fax +971 4 3 38 06 66
ISSUED 30 AUGUST 2004 BY JOTUN PAINTS


Technical Data
HARDTOP AS
Product description
Hardtop AS is a two-pack polyurethane topcoat with excellent gloss and colour retention.
Recommended use
As topcoat over an epoxy/epoxymastic system where a durable, high gloss finish is required in
aggressive atmospheric exposure. Cures at low temperatures.

Theoretical spreading rate 12,5 8,3 10
(m²/l)
Physical properties
Colour According to colour card and Multicolor tinting system (MCI)
Gloss Glossy
Gloss retention Excellent
Abrasion resistance Very good
Solvent resistance Very good
Chemical resistance Very good
Flexibility Very good
Surface preparation
Coated surfaces
Clean, dry and undamaged compatible primer. Please contact your local Jotun office for more
information.
Other surfaces
information.
HARDTOP AS Page 1 of 3
The temperature of the substrate should be minimum 0°C and at least 3°C above the dew point of
the air, temperature and relative humidity measured in the vicinity of the substrate. Good ventilation
is usually required in confined areas to ensure proper drying.
Application methods
Application data
Mixing ratio (volume) 4 parts of Comp. A (base) to be mixed thoroughly with 1 part Comp. B
(curing agent).
Pot life (23°C) 4 hours (Reduced at higher temp.).

Pressure at nozzle 15 MPa (150 kp/cm² 2100 psi).
Nozzle tip 0.33-0.46 mm (0.013-0.018").
Spray angle 40-80°
Drying time
Substrate temperature 0°C 5°C 10°C 23°C 40°C

Surface dry 8h 4h 2h 1h 0,5 h
Through dry 40 h 30 h 16 h 8h 4h
Cured 20 d 15 d 10 d 5d 2d
Dry to recoat, minimum 24 h 18 h 10 h 5h 2,5 h
1
Dry to recoat, maximum
1. The surface must be free from any chalking or any other contamination and if necessary,
sufficiently roughened prior to application.

Jotamastic 87 2 x 150 µm (Dry Film Thickness)
Hardtop AS 1 x 50 µm (Dry Film Thickness)
Storage
the containers in a dry, cool, well ventilated space and away from source of heat and
ignition.Containers must be kept tightly closed.
Handling
Packing size
20 litre unit: 16 litres Comp. A in a 20 litre container and 4 litres Comp. B in a 5 litre container.
or
5 litre unit: 4 litres Comp. A in a 5 litre container and 1 litre Comp. B in a 1 litre container.
Health and safety

DISCLAIMER

N-3248 Sandefjord North Lincolnshire DN15 8RR A l Q uoz Industrial A rea Road
Norway U nited Kingdom P .O Box 3671 Jurong

Dubai U .A .E Singapore 628 111
P hone +47 33 45 70 00 P hone +44 172 44 00 000
Fax +47 33 46 46 13 Fax +44 172 44 00 100 P hone +65 6265 4711
P hone +971 4 3 39 50 00 Fax +65 6265 7484
Fax +971 4 3 38 06 66
ISSUED 5 APRIL 2004 BY JOTUN

Technical Data
TANKGUARD STORAGE
Product description
Tankguard Storage is a two-component, high solid phenolic epoxy coating with high resistance to a
wide range of chemicals and solvents.
Recommended use
Corrosion protection for the internal lining of steel storage tanks being resistant to a wide range of
chemicals including, but not limited to, crude oil and aromatic and aliphatic solvents and others.

Theoretical spreading rate 6,3 3,2 5
(m²/l)
Physical properties
Colour Light Red, Red
Gloss Flat
Solvent resistance Excellent
Chemical resistance Excellent
Flexibility Fair
Surface preparation
Bare steel
Cleanliness: Blast cleaning to min. Sa 2 ½ (ISO 8501 1:1988). Roughness: using abrasives suitable
to achieve Grade Medium G (50 - 85 µm, Ry5) (ISO 8503-2).
Coated surfaces
Approved on top of thin coat (50 µm) of Tankguard HB
Other surfaces
information.
TANKGUARD STORAGE Page 1 of 3

The temperature of the substrate should be minimum 15°C and at least 3°C above the dew point of
the air. The temperature and the relative humidity should be measured in the vicinity of the
substrate. Good ventilation is usually required in confined areas to ensure proper drying. The coating
should not be exposed to oil, chemicals or mechanical stress until fully cured.
Application methods
Application data
Mixing ratio (volume) 6,5 parts Comp. A (base) to be mixed thoroughly with 1 part Comp. B
(curing agent)
Induction time 20 minutes.

Pot life (23°C) 4 hours (Reduced at higher temp.)

Pressure at nozzle 15 MPa (150 kp/cm² 2100 psi)
Nozzle tip 0.46-0.69 mm (0.018-0.027")
Spray angle 40-80°
Drying time
Substrate temperature 15°C 23°C 40°C

Surface dry 12 h 4h 2h
Through dry 20 h 10 h 4h
Cured 14 d 7d 3d
Dry to recoat, minimum 20 h 10 h 4h
Dry to recoat, maximum 1 30 d 30 d 30 d
1. The surface should be free from chalking and contamination prior to application. If the maximum
dry to recoat time is exceeded, please contact Jotun Protective Coatings for advice.

Tankguard Storage 2 x 125 µm (Dry Film Thickness)

Storage
the containers in a dry, cool, well ventilated space and away from source of heat and
ignition.Containers must be kept tightly closed.
Handling
Packing size
20 litre unit: 16.3 litres Comp. A (base) in a 20 litre container and 2.5 litres Comp. B (curing agent) in
a 3 litre container
Health and safety

DISCLAIMER

N-3248 Sandefjord North Lincolnshire DN15 A l Q uoz Industrial A rea Road
Norway 8RR P .O Box 3671 Jurong

U nited Kingdom Dubai U .A .E Singapore 628 111
P hone +47 33 45 70 00
Fax +47 33 46 46 13 P hone +44 172 44 00 000 P hone +65 6265 4711
Fax +44 172 44 00 100 P hone +971 4 3 39 50 00 Fax +65 6265 7484
Fax +971 4 3 38 06 66
ISSUED 14 FEBRUARY 2002 BY JOTUN


Paint Certificate - Sample PDF

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PROJECT NAME : NORTH BELUT DEVELOPMENT PROJECT ( WHP EPC )

VENDOR NAME : PT. SANGGAR SARANA BAJA

CLIENT : PT. GLOBALTECH SYSTEM ENGINEERING

END USER : CONOCOPHILLPS INDONESIA INC. LTD. ( COPI )

EQUIPMENT / MATERIAL : WHP-C INSTRUMENT AIR RECEIVER

TAG NO. : 67MBL - 001

DOCUMENT TITLE : SURFACE PREPARATION & PAINTING PROCEDURE

DOCUMENT NO. : ID - F - NB- P - MEC - 004 - P04 - 0002

DATE OF ISSUE : 16-Jul-07

D1 16-Jul-07 ISSUED FOR APPROVAL WRS RST

SURFACE PREPARATION PROCEDURE

2. APPLICABLE CODES, STANDARD, SPECIFICATION.

SURFACE PREPARATION PROCEDURE

THIS SPECIFICATION DEFINES THE MINIMUM REQUIREMENTS FOR SURFACE

2. APPLICABLE CODES, STANDARD, SPECIFICATION.

THE FOLLOWING CODES, STANDARD AND SPECIFICATION SHALL BE INCORPORATED

A. NATIONAL ASSOCIATION OF CORROSION ENGINEERS NACE

3.2. ALL BENDING, CUTTING, WELDING, CRIMPING, SHEARING, DRILLING, ETC,

3.3. SPECIAL ATTENTION SHALL BE GIVEN TO ALL INSTRUMENTS, GAUGES, SIGHT

4.2 ALL SURFACES TO BE ABRASIVE BLASTED SHALL FIRST BE CLEANED OF ALL

SURFACE PREPARATION PROCEDURE

4.7 ABRASIVE BLASTING SHALL BE PERFORMED BY EXPERIENCED OPERATOR'S

4.8 DRY ABRASIVE BLASTING IS NOT PERMITTED UNDER ANY OF THE

A. RELATIVE HUMUDITY IS GREATER THAN 85%

B. WHEN IT RAINS OR IS ABOUT TO RAIN AND THE WORK IS OUTSIDE.

C. ANY VISIBLE MOISTURE IS ON THE SURFACE.

D. THE ABRASIVE IS WET.

E. WHEN PAINTING IS BEING DONE OR COATING IS DRYING AND CURRING IN

F. THE LIGHTING IS POOR AND THE EQUIPMENT IS IN IMPROPER WORKING

G. IF THE METAL TEMPERATURE IS LESS THAN 50F ( 30.C ) ABOVE THE

SURFACE PREPARATION PROCEDURE

4.11 BLAST CLEAN TO ALL SURFACES.

4.15 PAINTING INSPECTION TO BE CARRIED OUT BY PAINTING INSPECTOR WHO WAS

5. APPLYING THE PAINT

THIS PROCEDURE COVERS THE MINIMUM REQUIREMENTS FOR THE PAINTING

PREPARATION OF SURFACE SHALL COMPLY TO PROCEDURE SURFACE PREPARATION

3.1 GENERAL REQUIREMENTS

3.1.2 NO COATING SHALL BE APPLIED DURING FOG, MIST OF RAIN.AND WHEN

3.1.3 NO COATING SHALL BE APPLIED TO ANY SURFACE SHOWING

3.1.3 PAINT WHICH DETERIORATED DURING STORAGE SHALL NOT BE

3.1.4. PAINTING SHALL BE PERFORMED AFTER VESSEL PRESSURE TESTING.

4.1 CONVENTIONAL SPRAY PRESSURE POTS SHALL BE EQUIPPED WITH DUAL

5. APPLYING THE PAINT

5.1 THE CORRECT PAINT MATERIAL SHOULD BE INSPECTED BY QUALITY CONTROL

5.5 WHERE SPRAY PAINTING IS IMPRACTICAL , BRUSH PAINTING SHALL BE USED.

6.1 THE APPEARANCE OF PAINT FILM INSPECTION SHALL BE CHECKED VISUALLY TO

6.2. PAINT FILM THICKNESS INSPECTION SHALL BE CHECKED WITH MEASURING

THE PAINTING WHICH UNACCEPTABLE FROM INSPECTION SHALL BE REPAIRED IN

7.2 COATING DAMAGE TO BASE METAL : REPAIR BY SPOT BLASTING ON DAMAGE

THE COATING ON A EACH COMPONENT, SHALL REFER TO THE PAINTING TABLE

NO DESCRIPTION SURFACE COATING THICKNESS GENERIC PAINT MANUFACTURER COLOUR

INTERMEDIATE 4.0 ~ 5.0 POLYAMIDE EPOXY JOTUN PRIMASTIC UNIVERSAL WHITE

INTERNAL PAINTING USE PAINTING SYSTEM NO. 9

INTERMEDIATE 4.0 ~ 5.0 EPOXY PHENOLIC JOTUN TANKGUARD STORAGE WHITE

Film thickness and spreading rate

Flash point 14ºC ± 2 (Setaflash)

Pot life (23°C) 8-12 hours. (Reduced at higher temp.)

Thinner/Cleaner Adjusting spray pattern and drying may sometimes become

Substrate temperature 5°C 10°C 23°C 40°C

1. Curing time to be verified by MEK test (ASTM D 4752-87).

Typical paint system

Other systems m a y be specified, depending on area of u s e