XL-GC03 Sliding Door Lock Installation Manual

XL-GC06 Sliding Door Hanger Installation Manual

XL-GC08 Sliding Door Lock Guide Installation Manual
Read all instructions carefully before installation. Before starting installation, clear area of
any hazardous objects. Be careful to avoid injury.
Using this product without observing the cautions may result in the product failure, accidental
Caution injury or installation failure.
SUGATSUNE guarantees the quality of this product as for all its parts. It cannot however
guarantee the assembly of the end product as a whole.

Caution
・Applicable glass door size is within W500 mm × H1200 mm and the applicable weight is not more than 12 kg.
・Applicable glass thickness is 8 mm.
・For glass processing, please consult your glazing company.

Completed Installation Precaution of use

Glass overlapping
Glass width
margin= 65
Glass height=Cabinet inner height−8

Cabinet inner door Cabinet outer door

XL-GC06

inner outer
door door about 30mm
Top view

XL-GC03 Caution
Cabinet inner door cannot slide more than
30mm further right than the outer door.
Forcibly trying to open the door further will
XL-GC08
result in damage to the parts.

  XL-GC06 Sliding Door Hanger Metal Fitting of Parts Structure

● Other Parts (order separately)
1 5 9
…Glass Fixing …Washer ×8 …Roller ×4
(for left side) ×2 (Item Code:57-3149-071)
(Item Name:250-037-471)
2 6 …Gasket ×8 …Rail (1200mm) ×1
…Glass Fixing 10
 (DI¿[HGWRSDUWV①②③④) (Item Code:XL-GC06-UL1200)
(for right side) ×2
(Item Name:250-037-472)
3 7 …Cap Screw ×8
…Back Plate for Outer Door  (M5×1 Hexagon socket Prepare nominal 3.5×16 cross-recessed
×2 ÀDWKHDG flat head tapping screws when using
4 rail ⑩ . 12 screws will be required per
8
…Back Plate for Inner Door …Roller Axial Bolts ×4 rail length of 935mm (For glass width:
×2  (Part number:11-0102-005) 500mm×2 sheets).

1
  XL-GC03 Sliding Door Lock of Parts Structure
● Other Parts
11 …Glass Lock Metal 14 …Small Gasket×1 (order separately)
 Fitting×1  DI¿[HGWRSDUWV⑫)
17
12 …Glass Support Fixing 15 …Glass Fixing Screw
Metal Fitting×1  (with plastic tip)×4    …Guide Rail (1200mm)×1
     (Part number:
13 …Gasket×1 16 …Key×2 XLGC03-GL1200)

  XL-GC08 Sliding Door Lock Guide of Parts Structure

13 15 18 …Left Guide 19 …Right Guide

…Gasket ×2 …Glass Fixing Screw
 (with plastic tip) ×4 ×1 ×1

Glass Door Processing Drawings

● Cut-out of the Upper Part of Doors
W : glass width W : glass width Cut-out for installation of parts ① and ②.

28
40
C2
H : glass height

H : glass height

22
Cabinet inner door Cabinet outer door
16 +10
( R8)
31

Cut-out for the left side of the door. Right side of

W= Cabinet inner width/2 +32.5 the door is reversed.
H = Cabinet inner height –8

● Cut-out for the Lower Part of Inner ● Cut-out for the Lower Part of Outer Caution
Door Door
Cut-out for installation of parts ⑫ and ⑱. Cut-out for installation of parts ⑪ and ⑲. For glass processing,
please consult your
glazing company.
60 R8
60 R8 R8
25

22

25

C2 C2 5 C2 C2

Cabinet and rail workings

● Cabinet upper panel workings ● Cabinet lower panel workings ● Lower guide rail and upper rail size
Cut the cabinet lower panel as shown Cut upper rail ⑩ and lower guide rail ⑰
below and insert lower guide rail in it. to the size of the cabinet inner width.
min 32

10.5

17 Cabinet inner width

38.5 10

Front Bottom
Upper side Panel Front
Panel side
27.5í 00.5 15
16

2
Glass doors installation steps
Step 1 Step 2

1 for left side 2 for right side

＊  5 ＊  10

Glass fixing 6
9
＊（with 4 for cabinet inner door）
8
3 for outer door 4 for inner door

6 6
Back plate

Make sure that the gaskets ⑥ and boss covers ⑤ are Assemble upper roller ⑨ and roller axial bolts ⑧ and
RQJODVV¿[LQJ① and ② as shown in top drawing. insert them in upper rail ⑩ as shown above.
*ODVV¿[LQJPHWDO¿WWLQJV① and ② are reversed parts
for left and right sides. Check that one of each ① and
② and the corresponding back plates ③ are provided.

Step 3

screws Pitch 150

50
3.5×16 cross-recessed
(
flat head tapping ) 40
(not included)

Cabinet inner width

Front
side
Upper panel Screws: 3×ÀDWKHDG3KLOOLSVWDSSLQJQRWLQFOXGHG
Necessary quantity depends on the cabinet inner
15

width. Refer to the drawing below for installation pitch.

Caution
9 10
The top panel must be made of hard timber so that
WKHVFUHZVZLOOKROG¿UPO\

Step 4
2
6
1

A side

Remove protective paper backing from gasket ⑥ and

outer door outer door ¿[WKHJDVNHWWRWKHJODVVDVVKRZQLQOHIWGUDZLQJ

View from inside the cabinet

3
 Step 5

3 Do not remove protective paper backing from gasket

3
7 attached to back plate ③. With a hexagon (allen) key,
nominal size 4, temporarily fix back plates. Fix only
inner screws. Repeat all instructions to this point for
inner door of the cabinet.
6

outer door

7
Caution
Do not remove protective paper backing from gasket
on back plates ③RULQVWDOODWLRQZLOOEHGLI¿FXOW
View from inside the cabinet

Step 6

11 18 Ensure that parts ⑪⑫⑱ and ⑲ each include 2 screws

⑮. Similarly check that gasket ⑭ is affixed to glass
VXSSRUW¿[LQJ⑫.
15 15

12 14 19

15

15

Step 7 Step 8
Glass

13 15

Secure both the glass

Outside Inside lock ⑪ and right
guide ⑲ by tightening
screws ⑮.
outer door
19 outer door

15
13 15

13
11

19
11 View from inside the cabinet
View from inside
19 15 15 the cabinet

Glass lock ⑪ and right guide ⑲ installation

Both the glass lock ⑪ and right guide ⑲ should be placed Caution
so that the screws ⑮ are facing the inside of the cabinet.
Ensure that the head of screws ⑮ are flush or
Ensure that gaskets ⑬ are placed between the outside
lower than the surface of the lock ⑪ and guide ⑲.
face of the glass and the hardware as shown above.

4
Step 9

9 Adjust height of roller bolts ⑧ and orient the head as

shown on the drawing on the left.

10 Caution

(11)
8 Installation is not possible if the bolt head is not
oriented properly.

Step 10

10
Inner door installation:
Place a 3mm thick spacer (not included) on top of the
lower guide ⑰ to support the inner door.
Hang inner door by sliding the head of roller bolts ⑧
8
LQVLGHWKHJODVVPHWDO¿WWLQJV① and ②.
8 Rotate and fasten back plates ④ with screws ⑦.
Remove 3mm spacer from below the door.

8
2 1
3

outer door 7 7
11

4
inner door
17

Bottom Panel 4 4 Inner door

19
View from inside the cabinet

Outer door installation:

Insert bottom guide ⑲ and lock ⑪ in the bottom guide
rail ⑰.
3mm thick space Hang and secure outer door the same way as the inner
(not included).
door.
View from inside the cabinet

Step 11
outer door
inner door

outer door
12
inner door

17

View from inside the cabinet

Support fixing 12 installation ,QVHUWVXSSRUW¿[LQJ⑫ in the bottom guide rail ⑰.

View from the inside of the cabinet after step 10. 6OLGHVXSSRUW¿[LQJ⑫DQGDI¿[WRWKHLQQHUGRRU

5
 Important When tightening the screws ⑮IRUVOLGHVXSSRUW¿[LQJ ⑫, follow the following instructions
strictly.
12
12 Caution
Do not over tighten screw ⑮ B as it may bend the
VOLGHVXSSRUW¿[LQJ⑫.

(4.5)

(4.7)
15 B 15 A 15 B
15 A ● Positioning:
View from inside Top view ,QVWDOOWKHVOLGHVXSSRUW¿[LQJ
the cabinet 12
0 ⑫ so that its top edge is
First: fasten the outside-most screw 19mm above the bottom

19
marked as A tightly. edge of the glass door.
Second: secure inside-most screw marked as (After installation, minute
bottom edge of the glass height adjustment may be
%XQWLOWKHKHDGLVÀXVKZLWKWKHIDFH
View from outside the cabinet necessary).
RIWKHVOLGHVXSSRUW¿[LQJ⑫.
Sizes in ( ) are for information purpose only.

Step 12

inner door
outer door 18 Left guide ⑱ installation
13
View from the inside of the cabinet
after step 11.
17 6OLGHRXWHUGRRUVRWKDWORFN¿WWLQJ⑪
18 KRRNVLQWRWKHVOLGHVXSSRUW¿[LQJ⑫.
Insert left guide ⑱ in the bottom
15
0 guide rail ⑰.
Slide left guide ⑱DQGDI¿[WRWKHLQ-
18
ner door. Ensure that gasket ⑬ is
between the outside face of the door
and the left guide.
View from inside the cabinet Fasten both screws ⑮.

Step 13

outer door
key key
inner door
outer door inner door inner door

12
11 12
the rotor
(with key inserted) the rotor (with key removed)

,QVHUWWKHNH\LQWRWKHJODVVORFN¿WWLQJ⑪ before shutting Shut the door. Remove key. Check that the door has
the door. Check that indicator rotor on back of lock has locked. (Rotor should have rotated 90°, locking the door.)
rotated from a vertical position to a horizontal position.

Caution
・Removing the key will lock the door.
・Sliding the doors shut while the key is removed will
damage the parts.

SUGATSUNE KOGYO CO.,LTD   SUGATSUNE SHANGHAI Co., LTD   SUGATSUNE AMERICA, INC  
Tokyo, JAPAN Shanghai, CHINA California, USA
Phone: +81 (0)3 3866 2260 E-mail:export@sugatsune.co.jp Phone: +86 21 3632 1858  E-mail:lamp@sugatsune.com.cn Phone: +1 310 329 6373 E-mail:sales@sugatsune.com
SUGATSUNE KOGYO (UK) LTD   Guangzhou, CHINA   Chicago, USA  
Reading, UK Phone: +86 20 6639 3552  E-mail:lamp@sugatsune.com.cn Phone: +1 312 461 1081 E-mail:chicagoshowroom@sugatsune.com.
Phone: +44 118 9272 955  E-mail:sales@sugatsune.co.uk
SUGATSUNE EUROPE GmbH   SUGATSUNE KOGYO INDIA PRIVATE LIMITED  
SUGATSUNE CANADA, INC.  
Dusseldorf, GERMANY Mumbai, INDIA Phone: +1 514 312 5267 E-mail:support@sugatsune.ca
Phone: +49 211 53812900  E-mail:sales@sugatsune.eu Phone: +91 22 28314490/91 E-mail:sales@sugatsune.in
2017.04 1126-1