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INDUSTRIAL BURNERS AND ACCESSORIES

CATALOGUE

Burners and Combustion Systems Combustion and accessories

ü Furnace Burners ü Burner Management Systems


ü Air Heating Burners ü Flame Monitoring Systems
ü Radiant Tube Burners ü Safety Systems
ü Flameless Burners ü Command Panels
ü Custom Line Burners ü Software for PLC
ü Nozzles ü Air and Fuel Supply Components as
ü Pilot Burners blower, air/gas mixers, valves,
ü Burners for any industrial servomotors…
applications
THE MISSION

Thanks to our enthusiasm, our teamwork and


our values, we want to provide our customers
with high quality services and
products.
Working hard, we aim to develop
technological and efficient products respecting
our main values: honesty, ethics and
innovation.

Bruciatori Industriali Santin

Industrial Burners – Combustion Systems – Innovative Thermal Solutions

#YOUR BETTER CHOICE

THE VISION THE VALUES

We want to be leaders of combustion systems The values are parts of our culture, they are
for industries, the most innovative company what defines us and distinguishes us from our
who offer the best and efficient products competitors. Our basic values are honesty,
proposing us as the best choice for the transparency and respect in the stakeholders
customers. relationships, ethics and innovation, always
trying to help our customer to reach their
purposes.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 2


TABLE OF CONTENT

INTRODUCTION

WHAT’S NEW

1. GAS BURNERS
2. NOZZLES

3. COMMAND PANELS
PROCESS
MEASUREMENT AND
4. AIR/GAS CONTROL
ACCESSORIES

5. SERVICE

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 3


INTRODUCTION

Bruciatori Industriali Santin is acclaimed in the world as


a leader in cost saving for metal industries.
Our products, suitable for any industrial application from
pre-treatment to finishing, are appropriate for fusion
and treatment of precious metals, non-ferrous metals,
light alloy and all industrial alloys.

Bruciatori Santin products are used to achieve great


results for drying and treatment of fabric, powders,
paper, grains and much more.
INTEGRATED SOLUTIONS
Bruciatori Industriali Santin burners are also utilised for
a wide range of incineration ovens. We have the right From custom systems to standard
products to get the precise level of heat with the lowest products, we provide great-integrated
emission possible. solutions. Thanks to our technical
engineers we can supply standard and non-
From food fried in hot oil to cookies baked in the oven to standard products with several options and
pizza and bread baked in the ovens to milk and malt accessories such as PLC with software,
process we have the products to helps the food industry flame monitors and sensors required by
for obtaining high quality products. Thanks to our special your application.
burners, we can develop customised solutions according
to your needs.

Bruciatori Industriali Santin designs combustion


CUSTOMIZED
products for all automotive applications.
DESIGN
Do you have heating issues? No problem, we have a wide
range of gas burners to fit any applications.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 4


The variety of the proposed technologies allows us to approach several market industries where
heating as well as melting is needed:

- Petrochemical industry
- Pharmaceutical industry
- Foundries
- Textile industry
- Chemical industry
- Iron and steel industry
- Industrial Painting Processes
- Clay, ceramic and glass industry
- Plastic industry
- Thermal treatment
- Paper industry
- Automotive
- All industrial applications

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 5


WHAT’S NEW
S-BFN50

S-BFN is a small and robust burner. Precision machined from high grade cast iron casting, S-BFN is
ideally suited for any industrial application, fusion, metals treatment, dryers, clay, glass, paper and
plastic process but also post-combustors and incinerators.

Features:
- Capacity: Max 40 kW;
- Natural gas / LPG / Others
- Turndown: 1:10;
- Robust burners design;
- Safe flame control thanks to ionization electrode and reliable electrical ignition;
- Maintenance-friendly and easy installation in new or existing ovens/furnaces
- Low polluting level thanks to optimized combustion;

Package solution
available
Model Capacity Gas type Flame Ignition Gas Air Material
(KW) Detection Connection Connection
With
S-BFN50 40 NG/LPG Flame rod ignition 1/2” 1-1/2” Cast iron
transformer
8 KV

**P&I example

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 7


SIR – Regenerative Burners

S/IR are regenerative burners for direct heating


applications.

S/IR are being used in pairs and they exchange


heat during alternate suction and ejection of the
exhaust gases. This system allows to get a large
consumption decrease.

S/IR is also equipped with a internal technology


that allows to pre-heat the combustion air
getting higher performances saving more gas
than standard regenerative burners in the
market.

Applications:
- Forging furnaces;
- Reheating furnaces;
- Smelting furnaces;

Model Capacity (kW) Flame length Max furnace Turndown


mm temperature °C
S/IR 50 600 1200
S/IR 75 1000 1800 1400 5:1
S/IR 150 1500 2300
S/IR 300 3000 3000

30% of fuel saving guarantee

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 8


BF/SR – Self Recuperative Burners

BF/SR are a self recuperative burners for direct and indirect heating applications.
The integrated heat exchanger allows to get fuel saving up to 40%* (*it depends on application)

BF/SR will be soon available from 50 to 250 kW with maximum flue gas temperature at recuperator
of 1250°C.

Combustion air

Combustion gas

Recuperator

Flue gas

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 9


1. GAS BURNERS

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 10


N-BFN

N-BFN is a new series designed for industrial


furnaces in iron and steel industries, in the fusion and
treatment of precious metals, non ferrous metals,
light alloys and all industrial alloys. They are also
suitable for warm air generators and drying plants, in
ceramic, glass and clay manufacturing, paint
industries, industrial ladles, for post-combustion
thermic plants, in plastic industries and paper
manufactory.
N-BFN is a low emissions series and thanks to
aluminium and cast iron burner house it offers
robust and reliable performance.
N-BFN is available in the following versions:
• N-BFN- Standard flame
Low Emissions – Up to 580 KW –
• N-BFN-FF – Flat flame
• N-BFN-HV – High velocity High velocity, flat flame and high
• N-BFN-HT – High temperature temperature versions
Model Capacity Gas type Flame Ignition Gas Air Material
(KW) Detection Connection Connection
N-BFN76 30-60-90 Flame rod With 1/2 1-1/2 Cast iron or
N-BN102 145-210 NG/LPG or UV ignition 3/4 2 Aluminium
N-BFN140 280-370 scanner transformer 1-1/2 3 Cast iron
N-BFN170 465-580 8 KV 2 3

Gas Inlet Stainless


Air Inlet Steel sleeve*
Nozzle
Orifices
ü Great level emissions;
ü Integrated orifices allow to get easy
burner piping, set-up and
adjustment;
ü Installation, operation and
maintenance are easy and low cost;
ü All models are available for use with
pre-heated combustion air;
ü A wide turn-down range;
ü Great performance also with high
excess air;
ü *Available refractory block for high
temperature applications and sleeve
for high velocity.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 11


N-BFN with ratio control and blower integrated

P/N-BFN/ZG:
Pre-assembled package solution that includes:
ü Blower;
ü Air butterfly valve with control motor
ü Air pressure switch
ü Ratio controller 1:1

P/N-BFN/MLRC:
Pre-assembled package solution that includes:
ü Blower;
ü Air butterfly valve with linkage connection
ü Air pressure switch
ü Modular line valve with control motor

WIDE ADJUSTMENT RANGE

Ultra-Package solution

Compact N-BFN with gas train EN746-2 (Or NFPA86),


Blower and Command panel with control unit.

ü Certificated for continuous operation (with flame rod)


ü Available in 3 operating modes
ü Standard panel 400x300 with control unit QBK
ü Many optional as: Remote panel, PLC with software,
temperature controllers, etc

Download N-BFN documents:

10-1 Datasheet N-BFN [GB]


10-10 Operating Instruction N-BFN [GB-IT]
1003-3 Datasheet Standard Valve Trains [GB]
1002-1 Datasheet Command Panels [IT-GB]

All documents are available in Download center

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 12


MXS

Bruciatori Santin’s MXS series is the world most


flexible and reliable industrial burner.

MXS provides an extraordinary performance in


furnaces, ovens and dryers, paint finishing lines,
textile and paper machines, coffee roasters, food
ovens, incinerators and grain dryers.

Three sizes up to 2325 KW. This series in available


with cast iron or aluminium house until 930 KW and
stainless steel up to 2325 KW.

MXS is available in compact mode with blower or in


WB version without blower.
Three models, eight capacities available, Low Nox, up to 2325 KW

Also for High Temperature applications with Refractory Block


Model Capacity Gas type Flame Ignition Gas Air Material
(KW) Detection Connection Connection
MXS1 232 - 465 Flame rod With 1-1/2 Cast iron or
MXS2 581 - 930 NG/LPG or UV ignition 2” See Aluminium
MXS3 1395-1860 2325 scanner transformer 2”-1/2 Datasheet Stainless
8 KV Steel

Aluminium
Gas Inlet or cast iron Low Nox;
burner Starting flame (integrated pilot);
house Installation, operation and
maintenance are easy and low cost;
All models are available for use with
pre-heated combustion air;
A wide turn-down range up to 1:40;
Great performance also with high
excess air;
*Available refractory block for high
temperature applications and sleeve
Starting for high velocity.
flame Air butterfly valve integrated;
Air Inlet Cast iron Compact model with blower installed;
With butterfly valve Mixed
cone and Sleeve*
(including blower for
compact model) nozzle

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 13


Compact Version
Compact Version model P/MXS/MLRC
Pre-assembled package solution that includes:
ü Blower;
ü Air butterfly valve with linkage connection
ü Air pressure switch with 3 ways valves
ü Modular line valve with control motor

WIDE ADJUSTMENT RANGE

Ultra-Package Version
Compact MXS with gas train EN746-2 (Or NFPA86),
Blower and Command panel with control unit.

ü Certificated for continuous operation (with flame rod)


ü Available in 3 operating modes
ü Standard panel 400x300 with control unit QBK
ü Many optional as: Remote panel, PLC with software,
temperature controllers, etc
100

90
NOx ppm (at 3% O2)

80
LOW NOX SERIES LGP
70
CLEAN AND EFFICIENT
COMBUSTION 60

50
Natural gas

40
0 50 100 150 200 250 300
Download MXS documents: KW/h
30-1 Datasheet MXS [IT-GB]
30-10 Operating Instruction MXS1-MXS2 [GB-IT]
1003-3 Datasheet Standard Valve Trains [GB]
1002-1 Datasheet Command Panels [IT-GB]

All documents are available in Download center

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 14


RTFIRE

RTFIRE burners are designed to fire radiant and


immersion tubes. RTFIRE can reach 580 KW and get
great performance with efficient heat transfer and
more precise and uniform tube temperatures.

RTFIRE is a low emissions series and thanks to cast


iron house RTFIRE offers robust and reliable Other documents about RTFIRE:
performance 20-1-Datasheet-RTFIRE891-IT-GB.pdf
20-2-Datasheet-RTFIRE892-IT-GB.pdf
RTFIRE is available in compact mode with air/gas 20-3-Datasheet-RTFIRE1401-IT-GB.pdf
train blower and command panel with control unit. 20-10-Operating-Instruction-RTFIRE-GB-
IT.pdf

Model Capacity Gas type Flame Ignition Gas Air Material


(KW) Detection Connection Connection
RTFIRE891 30-60-90 Flame rod With 1/2 1-1/2
RTFIRE892 145-210 NG/LPG or UV ignition 3/4 2
RTFIRE1401 280-370- scanner transformer 1”-1/2 3 Cast iron
465-580 8 KV

Mixed cone and


nozzle with
electrodes

Exhaust

Gas
Cold air
Hot air Sleeve Gas Inlet
RTFIRE with Recuperator for maximum system efficiency Air Inlet

ü Low Nox and CO;


ü Low gas pressure;
ü Installation, operation and maintenance are easy and low cost;
ü All models are available for use with pre-heated combustion air;
ü Use it with recuperator for maximum efficiency;
ü High heat transfer;
ü Ignition at a wide rage of firing rate;
ü Compact model with blower installed;

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 15


VD – Air Vein family

The VD air vein burner is used for different


applications dryers, ovens, textile drying furnaces
and other.

VD generates a compact a smooth flame with low


Nox emissions. VD is a modular burner developed in
310S stainless steel.

The modular units can be assembled in many


different shapes according to capacity and duct.
Modular burner Low Nox – Huge Turndown up to 30:1 (O2 min 18%)
Model Capacity Gas type Flame Ignition Gas Air Material
(KW) Detection Connection Requirements
VD 660 KW in line NG/LPG Flame rod With
Custom for H or UV ignition See datasheet See datasheet Plate 310S
shapes scanner transformer
8 KV

Compact Solutions and Duct Unit Available


VD Packed Solution with gas train EN746-2
(Or NFPA86), Blower and Command panel with
control unit.

ü Certificated for continuous operation (with flame


rod)
ü Available in 3 operating modes
ü Standard panel 400x300 with control unit QBK
ü Many optional as: Remote panel, PLC with
software, temperature controllers, etc

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 16


Duct Unit Versions

Download VD documents :
40-1-Datasheet-VD-Burner-IT-GB.pdf
40-10-Operating-Instruction-VD-GB.pdf

All documents are available in Download center

NOx emissions CO emissions


100 2000

80
NOx (ppm at 3%O2)

CO ( ppm at 3%O2)

1500
60
1000
40
500
20

0 0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
KW/h KW/h

*charts with air pressure drop about 2 mbar. Emissions are influenced by: Fuel, combustion air temperature, chamber conditions and % of excess
air.
Flame lengths
1800
1600
1400
ü Low Nox and CO;
1200 ü Multi fuel (NG or propane/Butane);
1000 ü Pilot integrated (as optional);
mm

800 ü Straight sections, tees angles allow to


600 develop any configuration required;
400
ü Wide turn-down
200
0 ü Standard straight section up to 660KW
0 50 100 150 200 250 300 350 ü Custom shapes
KW/h

**All information is based on laboratory test. Different condition may affect data.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 17


VG – Air Vein family

Santin VG burner is ideal for heating fresh air make-


up and process air heating applications. VG is a line
burner constructed of cast iron burner bodies and
stainless steel 310S air wings.
VG is assembled from straight sections, tees and
crosses to produce any configuration required.
It is used in a duct with process air up to 250°C
upstream and 500°C downstream.

VG produces a uniform, odourless and smokeless


flame.
Modular burner Low Nox – Huge Turndown up to 30:1 (O2 min 18%)
Model Capacity Gas type Flame Ignition Gas Air Material
(KW) Detection Connection Requirements
VG 928 KW in line Flame rod With Cast Iron body
Custom for H NG/LPG or UV ignition See datasheet See datasheet burner
shapes scanner transformer
8 KV Plate 310S

VD tee shape

VG is assembled from straight sections, tees and crosses


to produce any configuration required.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 18


Compact and Duct Unit Solution

VG Packed Solution with gas train EN746-2


(Or NFPA86), Blower and Command panel with
control unit integrated a duct

ü Certificated for continuous operation (with


flame rod)
ü Available in 3 operating modes
ü Standard panel 400x300 with control unit
QBK
ü Many optional as: Remote panel, PLC with
software, temperature controllers, etc
ü Custom Duct
Download VG documents :
212-1 Datasheet - VG Burner [GB]

All documents are available in Download center

1400
Flame Length 2,5 Air Pressure Dop
1200
Flame Length mm

1000
800
600
400
200
0
0 50 100 150 200 250 300 350 400
Heat Input kW/300 mm

NOx Emission 2,5 mbar Pressure Drop CO Emission 2,5 mbar Pressure Drop

100 1800
NOx (ppmvd @3% O2)

NOx (ppmvd @3% O2)

80
1300
60
40 800
20 300
0
0 100 200 300 400 -200
0 100 200 300 400
Heat Input kW/300 mm Heat Input kW/300 mm

**All information is based on laboratory test. Different condition may affect data.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 19


VDC – Air Vein family

The VDC burner is designed for direct fire air heating


applications.
VDC offers a wide input range, reliable performance
and flexible design.

VDC produces a short compact flame, protected by a


resistant combustion chamber, which achieves
optimum combustion without being influenced by the
process air stream.
VDC is a modular burner construction and can be
configured to meet your specific heating
requirements.

Modular burner Low Nox burner with blower


Model Capacity Gas type Flame Ignition Gas Air Material
(KW) Detection Connection Requirements
VDC 660 KW in line NG/LPG Flame rod With See datasheet See datasheet Plate 310S
linear Custom for H or UV ignition Burner
shapes scanner transformer body cast
8 KV Iron
Brackets standard,
external mounting
flange as optional

V1 Version with Blower integrated V2 Version with remote blower

ü Low Nox and CO;


ü Wide turn-down;
ü Oxygen is not required from process air stream;
ü No profiles are required;
ü Minimal maintenance;

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 20


Compact and Duct Unit Solution
V2 Package Version
Pre-assembled package solution with:
- Gas Train EN746-2 (or NFPA86)
- Duct mounting flange
- External blower
- Panel 400x300 with QBK unit

As Optional:
- Remote panel
- PLC, Temperature controllers, etc

V1 Package Version
Pre-assembled package solution with:
- Gas Train EN746-2 (or NFPA86)
- Side mounting flange
- Integrated blower
- Panel 400x300 with QBK unit

As Optional:
- Remote panel
- PLC, Temperature controllers, etc

Download VDC documents:

50-1-Datasheet-VDC-V1-IT-GB.pdf
50-2-Datasheet-VDC-V2-IT-GB.pdfù
50-10-Operating-Instrucyion-VDC-GB.pdf
50-20-VDC-Brochure-Air-Heating-Solutions-Part-1.pdf

VDC DUCT UNIT

Fast and easy installation with VDC


mounted in a -pre-fabricated combustion
duct.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 21


Monoblock Burner for Industrial applications

F, FL and FP are monoblock burners ideal for


boilers, air heating and low temperature
applications.

They are available in one-stage, two-stages and


modulating operating modes and include: Gas
train and control unit.

Remote panel as optional.

Model Capacity Operating


(KW) mode
F3 to FL30 34 - 349 One-stage
F5/2 to FP250/2 58 - 2900 Two-stages
F8/M to FP250/M 93 - 2900 Modulating

Integrated
blower

Compact box
Separate panel to control burner with control unit
with PLC and Santin’s Software

ü Compact solution;
ü Low gas pressure;
ü Available one-stage, two-stages and modulating;
ü Easy to maintenance;

Datasheet:
211-1 Datasheet Monoblock Burners [GB]

All documents are available in Download center

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 22


BBA/BLOS/FB Atmospheric and Premix Line Burners

Thanks to our BS (brass spouts) nozzle mix we develop


custom linear burners according to customer needs.

BBA – Custom automatic linear burners BBA example


BLOS – Custom manual and semi-automatic linear burner
FB – Standard manual burners (only atmspheric)

BBA and BLOS burners series can be developed in


atmospheric or premix solutions using one of our MIXER
in the catalogue

The BBA and BLOS burners are mainly used for roasting
machines, to warm up large pots, industrial deep fryers
and galvanic processing.
The burner works with methane gas or air suction LPG, BLOS example
manufactured in carbon steel or stainless steel on request
and available in different measures, in rectangular, square
or round shapes.

BBA and BLOS can be equipped with standard or special


mounting plate, brackets and/or supports. This allow to
install BBA in new or existing applications.

All models are designed to work with low gas pressure. FB…
Manual models are equipped with gas safety valve and
automatic models are design according to EN746-2 or
NFPA standards.
Model Capacity Gas Flame Ignition Gas Air Conn. Voltage Material
(KW) type Detection Conn.
Flame rod With No air connection Brass nozzles
BBA Custom NG/LPG or UV ignition Custom for atmospheric 230/110 and iron or
scanner transformer solution / Custom stainless steel
8 KV for premix body burner

Model Capacity Gas Flame Ignition Gas Air Conn. Voltage Material
(KW) type Detection Conn.
Custom Flame rod With No air connection Brass nozzles
BLOS Max 70 NG/LPG or UV ignition Custom for atmospheric 230/110* and iron or
kW scanner transformer solution / Custom stainless steel
8 KV for premix body burner

Model Capacity Gas Flame Ignition Gas Safety Pilot Material


(KW) type Detection Connection valve
FB12 14 NG/LPG Thermocouple 230V on 3/8 B3 Yes Brass nozzles and
FB18 21 NG/LPG Thermocouple request 3/8 B3 Yes iron body burner
FB30 35 NG/LPG Thermocouple 3/4 D3 Yes

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 23


Mounting plate, base
supports or brackets

UV sensor as flame detector

Pilot solenoid

Gas train, one-stage, two-stages or


Tightness control and all modulating 4.20mA / 0-10V
safety devices

BS nozzles placed at 45°

Complete your system with control


panel equipped with PLC. Base support

Custom shape, capacity, gas and flame


orientation and custom working mode

Other documents about BBA – BLOS and FB:


120-1-Datasheet-BS-Brass-Spouts-GB.pdf
200-10-Operatin-instruction-BBA-series-GB.pdf
180-1-FB.pdf
180-40-FB-Drawing-2017.pdf
200-20-BBA-BLOS-Brochure-Metef-2014-.pdf

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 24


Special application for heating
ingot

ü Atmospheric or Premix solution;


ü Low gas pressure;
ü Compact burners;
ü Automatic or manual versions;
ü They can be equipped with PLC and temperature
devices;
ü One-stage, two-stages, three-stages and modulating
operation modes;

Application for coffee


roaster machines

For manual version is available ignition


box with transformer 110 or 230V
Manual regulator from 0 to 6
for high level regulation

BBA/BLOS Premix Solution with:

- Automatic or manual MIXER


- Skid/Support for remote gas train
- Command panel
- Accessories as PLC, Temperature
controller, etc

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 25


LN – Linear Burners – (Nido D’ape) / LNS

The LN NIDO D’APE burner is particularly suitable in the


textile sector, specifically in the ribbon processing, where
the burner is applied in the cylinder to warm up it and
process the textile.
LN NIDO D’APE burner can also used in other heat
processing including cleaning metal conveyors.
It is a premix burner designed to works with gas in low
pressure and an electro fan or in air suction.
LN are available in standard models shown in the table
below or in custom length (up to 4.500 mm). They are also
available in stainless steel body.

Custom burner - Linear, compact and smooth flame

Metal plate - PL
Brackets for easy
installation

Gas/Air inlet

Ignition and flame rods


PL model PL width mm Kw/500 mm Flame Height mm
PL5 5 10 20 / 100
PL10 10 20 20 / 100
PL15 15 30 20 / 110
PL20 20 40 20 / 120

Model Mixture Gas Flame Ignition Material


pressure (mbar) type Detection
LN500 With
LN750 ignition Carbon steel or
LN1000 0,5 – 3 NG/LPG Rod or UV transformer Stainless steel
LN1500 8 KV

ü Standard length 500 – 750 – 1000 -1500 mm;


ü Custom length up to 4500 mm;
ü Premix;
ü Complete system with mixer FFM, one-stage, two-stages or modulating operation modes;
Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 26
Custom packaging solution are available for standard lengths. Bruciatori Santin realises
packaging solutions according to EN746-2 or NFPA standards.

LN – Scaldafilo is available in 4 lengths: 500/750/1000/1500 mm and it is equipped with basement


vertically adjustable. It is also equipped with one stage gas train, mixer with blower and panel with
control unit.

LN Scaldafilo is mainly used for screws heating applications but it is also suitable for any industrial
application where small and long flame is necessary.

All documents about LN (Nido D’ape) / SCALDAFILO:


110-1-Datasheet-LN-GB.pdf
110-10-Operating-Instruction-SCALDAFILO-GB.pdf

LNS – Small linear burner


Small linear burner suitable for continuous heating of small
pieces in industrial process line.
Solutions:
- Draught solution with KIT venturi cone
- Premix with mixer FFM15
210-1 Datasheet LNS

Atmospheric Version with KIT Venturi (KV): with nozzle 0,4 mm


Model Kcal/h (KW) Gas Type Gas Pressure (mbar) Flame Length (mm)
LNS 2.690 (3) LPG 400 ÷ 700* 70 ÷ 100

Premix Version: with Mixer FFM15


Model Kcal/h (KW) Gas Type Gas Pressure in line Air Pressure in line Flame Length (mm)
(mbar) (mbar)
LNS 2.690 (3) LPG 30 mbar 500 mbar 70 ÷ 100

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 27


TR/TCU Burners

TR /TCU burner belongs to the small burner category


available in atmospheric solution or premix with
MIX100. TR have curved body TCU straight body.

Thanks to its small size and low thermal power they are
particularly suitable to warm up small industrial ladle,
melting pot and for ceramic processing in RAKU kilns.

TR /TCU gas burner may be equipped with basement


otherwise thanks to its small size is possible hang it in
any area.
TR/TCU series burner is designed to works with natural
gas / LPG with minimum pressure of 1bar (high
pressure).
TR/TCU-MIX series is designed to work with low gas
pressure and blower or compressed air.

Small burners ideals for RAKU kilns


Model Capacity Gas Gas pressure Ignition Gas Safety Pilot Material
(KW) type (bar) Connection valve
TR/TCU1/2 23 LPG/NG 1 bar for Ignition Male hose B3-hp 1 flame or Cast iron and
TR/TCU3/4 35 LPG/NG atmospheric/ transformer union for B3-hp 3 flames carbon steel
TR/TCU1 69 LPG/NG 20/50 mbar 8KV on liquid gas B3-hp with
TR/TCU1- 93* LPG/NG premix request B3-hp ignition kit
1/4

ü Atmospheric burners;
ü Low maintenance needed;
ü Premix solution available with blower or compressed air
ü LPG or NG gas

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 28


Gas regulator
Standard Air regulator
with venture
atmospheric TCU cone

LPG 1 bar
Gas
Valve
TC nozzle mix

Pilot with thermocouple

Base

Custom solution with MIXER


blower or compressed air.

This solution allows to work with


low gas pressure 20/50 mbar
Contact our support for TCU – MIX codes

Download TR/TCU documents :

190-1-TRTCU-Operating-Instructions-GB.pdf
80-1-Datasheet-TC-Nozzle-MIX-GB.pdf
190-40-TR-Drawing-2017.pdf
190-41-TCU-Drawing-2017.pdf
190-2-TCU-MIX-Operating-Instructions-GB.pdf
190-42-TCU-12-34-1-MIX-Drawing-2017.pdf
190-43-TCU-1-14-MIX-Drawing-2017.pdf

All documents are available in Download center

*Limited 70kW – EN746-2

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 29


TSG

TSG burner is a typical manual gas burner.

it can be equipped with manual tap or safety valve


which guarantee its use safely.

TSG burner it’s mainly used in foundries and is used to


heat up moldes, brackets, dies or any other part.

It’s an atmospheric burner and it works with high


pressure gas.
TSG has a gas safety valve with flame sensor.

TSG can be equipped with igniter 1,5 V or 230V.

Model Capacity Gas Gas Ignition Flame Gas Safety Material


(KW) type Pressure optional detection Connection valve
TSG42 23 LPG 1 bar IK 1,5 V Thermocouple 3/8” B3-hp SS304
TSG60 46 LPG 1 bar IK 1,5 V Thermocouple 3/8” B3-hp SS304
TSG76 81* LPG 1 bar IK 1,5 V Thermocouple 3/8” B3-hp SS304
TSG90 104* LPG 1 bar IK 1,5 V Thermocouple 3/8” B3-hp SS304
*Limited 70kW – EN746-2

Easy manual pre-heating solution


NO AIR REQUIRED
ü Standard length 500 mm, custom pipe up to 1500 mm
ü Easy to use manually by the operator
ü No air required
100-1-TSG-Atmospheric-mix.pdf
100-30-Spare-Parts-TSG-IT-GB.pdf
100-40-Drawings-2D-TSG.pdf

Carriage with wheels as optional

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 30


D Burners

D burner is suitable for every industrial application;

D Series burner is also suitable for:


ü Molds heating
ü Industrial ladles heating

Thanks to its ductility, D series can be adapted for


every heating or preheating operation.

Model Capacity Gas Gas Air Flame Ignition Gas Safety Material
(KW) type Pressure (bar) Detection Connection valve
mbar pressure
D60 46 NG/LPG 20/50 1/5 Thermocouple CA 3/8 B3 SS304
230V
D76 81 NG/LPG 20/50 1/5 Thermocouple CA 1/2 D3 SS304
230V
D90 104 NG/LPG 20/50 1/5 Thermocouple CA 3/4 D3 SS304
230V

Robust and loyal pre-heating solution


Great for a simple and cheap ladles heating
ü Standard length 500 mm, custom length up to 1500 mm;
ü An awesome flame thanks to MIX100 mixer;
ü An easy and low cost solution for ladles heating;
ü Stainless steel body and head;
ü Safety valve to control the flame;
ü Precise regulator with indicator;
ü Ignition kit as optional;

Stainless steel
head

Aluminium Ignition box with


mixer electrode and transformer
8 KV (as optional)

Gas/air regulator
and safety gas
valve
Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 31
Complete solution with mobile support and
ignition box 230V

Other docs:
90-1-Datasheet-D-GB.pdf
90-30-Spare-Parts-D-MIX100-B3D3-IT-GB.pdf
90-40-Drawing-2D-D.pdf
1014-20-Carrello_mobile_-_Mobile_Carriage__IT-GB.pdf

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 32


SCALDASTAMPI

Thanks to ZOPPAS nozzle (and new JET), Bruciatori


Industriali Santin develops custom SCALDASTAMPI
burners.
The SCALDASTAMPI burner was created to warm up
the dies for die-casting machines and moulding
benches. It is ideal for mould heating applications.
It’s made by an carbon steel square tube or stainless
steel and flame spreading heads to warm up the two
sides of the die.
It can be produced by manual or semiautomatic
operation with pilot mode, safety valve, gas electro
valve and a timer to start at the set time.
The shapes of the SCALDASTAMPI can be square or
rectangular. The measures are designed to warm up
the die uniformly.

4 standard size available,


Custom shape and capacity, double side heating
Special support for installation.
Model Gas pressure Gas Flame Ignition Air Safety Material
mbar type Detection (optional) (blower as valve
optional)
S-200x200 20/50 LPG/NG Thermocouple CA 230V Comp.Air or blower B3 CS/SS
S-300x300 20/50 LPG/NG Thermocouple CA 230V Comp.Air or blower B3 CS/SS
S-400x400 20/50 LPG/NG Thermocouple CA 230V Comp.Air or blower B3 CS/SS
S-500x500 20/50 LPG/NG Thermocouple CA 230V Comp.Air or blower B3 CS/SS

Download datasheets:
70-1-Datasheet-Zoppas-GB.pdf

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 33


RS – Infrared burner

Using our RS nozzle Bruciatori Santin develops


compact RS Rosette burners.
The RS Rosette burner ( infrared burner ) is designed
to be used under particular conditions and is made
by refractory material whereas the flame spreader is
made by stainless steel.
This burner can be installed in different shapes and
sizes and it is used flameless wherever heat is needed.
This kind of burner is intended for foundries, lost-wax
castings, for galvanic basins to dry the different pieces,
drying furnaces and for other kinds of application.
It is supplied with on-stage operation. On request it
can be equipped with a thermoregulator to control
the temperature.
An electronic device controls all the different steps for
the automatic operation, preventilation, ignition, and
detection that can be executed by electrode or
140-1-Datasheet-RS-GB.pdf
photocell. This kind of device is installed inside the
cabinet.

Custom line flameless burner


Model Capacity Gas Flame Ignition Shape Pilot Material
(max type Detection
KW)
RS - 436 NG/LPG UV or rod 8KV Custom PS22 SS/refractory
Infrared

ü Custom solutions;
ü Flameless burners;
ü Max capacity 436 KW
ü Premix with FFM mixer
Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 34
Pilot PS100/200

Used for a safety start of the main burner. The


PS100/200 can be used like a small independent
burners.
Suitable to work with gas methane and LPG.
The starting and ionization of pilot burners
PS100/200 take place electrically with a single
electrode.

Stainless steel 310S burner tube for high


temperature applications

Model Capacity Gas type Flame Ignition Gas Air Gas/air Material
(KW) Detection Connection connection pressure mbar
PS100 2 NG/LPG UV/rod 8KV 1/4 1/2 20÷50/30÷80 Tube 310S
PS200 4 NG/LPG UV/rod 8KV 1/4 1/2 20÷50/30÷80 Tube 310S

Different Gas Nozzles:

BURNER GAS TYPE NOZZLE


DIAM. (mm)
PS100 LPG 0,75
NATURAL GAS 0,95

PS200 LPG 1,05


NATURAL GAS 1,40

ü For high temperature applications;


ü Burner sleeve stainless steel 310S;
ü Mono-electrode for ignition and ionisation;

Datasheet :
160-2 Datasheet PS100/PS200

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 35


Pilot PS22

Used for a safety start of the main burner. The


PS22 can be used like a small independent burner.
Suitable to work with gas methane and LPG.
The starting and ionization of pilot burner PS22 take
place electrically with a single electrode.
Recommended pressure: Natural gas / LPG 8 mbar –
Air 12 mbar

Stainless steel 310S burner tube for high


temperature applications

Model Capacity Gas type Flame Ignition Gas Air Gas/air Material
(KW) Detection Connection connection pressure mbar
PS22 4 NG/LPG UV/rod 8KV 1/4 1/2 8/12 Tube 310S

Ignition/flame
Gas inlet rod

Air inlet

310S burner tube

ü For high temperature applications;


ü Burner sleeve stainless steel 310S;
ü Mono-electrode for ignition and ionisation;
ü Low air/gas pressure

Datasheet 160-1-Datasheet-PS22-IT-GB.pdf
160-10-Operating-Instruction-PS22-IT.pdf

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 36


Santin Burners - Packaging Solution

Bruciatori Santin can offer for every burners and


nozzles models, a compact monoblock solution
with: gas train, air pipe with blower and command
panel.

Do you need custom solution? No matter, we can


develop the solution for you.

Every solution is available with custom gas and air


inlet orientation.

Customer can choose gas train system who prefers;


with governor, with levers adjustment etc,
customer can also compose the gas train according
to his needs, applications and standards.

Bruciatori Santin monoblock burners are offered in


the EN746-2 standards with CE marked
components and NFPA series utilizing UL, CSA and
FM components.

Custom air/gas orientation

Download more info:

170-1-Datasheet-MonoblockPackaging-design-GB.pdf

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 37


Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 38
PC / Post-Combustor

A Our post-combustors (PC type) are


studied and developed for coffee
roaster machines and with a simple
changes, they are suitable for all
industrial applications.
After a control carried out by
B competent authorities, we are able
to affirm that PC is suitable to
remove fumes and dusts.
PC can be installed inside or outside
and in new or existing applications.
Post-combustors are constructed
with a stainless steel double layer
with ceramic fibre insulation.

Model Capacity Natural LPG Kg/h Gas Gas Fumes A B


Kal/h gas m3/h connection connection m3/h
NG GPL
(50 mbar) (50 mbar)
PC 30 45.000 5,2 3,7 ¾” ½” 500 550 950
PC 60 75.000 8,8 6,2 1” ½” 1800 650 1050
PC 90 105.000 12,3 8,7 1” ½ ¾” 1800 750 1150
PC 120 135.000 15,8 11,2 1” ½ ¾” 2100 800 1250
PC240 255.000 30 21,2 1” ½ 1” 2500 990 1400

Please Note. The data in the table are not binding. The real measurements are made during a
study steps and include:


- A study of cylinder geometry


- A study of the temperature inside of cylinder

- Time to work out the process air

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 39


Specialised combustion systems

Bruciatori Santin offers custom combustion systems designed to meet specific customer
requirements. By completely integrating a custom system, Bruciatori Santin helps you increase the
performance and quality of your process better than single burner.

Furnace edge heating sytem

Air Heat Duct and make up air heating


systems

Hot air generator

Ladle and Tundish heater

Post-combustor for coffee


roaster machine with burner and
control panel

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 40


2.NOZZLES

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 41


BS

BS BRASS SPOUT nozzle is composed of three pieces, a brass spout, brass


nozzle and brass support with 1/8 gas connection.
BS BRASS SPOUTS nozzle are used in any applications where there a not
exposed to high ambient temperature (Max 300°C).
BS BRASS SPOUTS allow to develop any shape of burner required and they have
high capacity and good turn down.
BS BRASS SPOUT nozzle is mostly used in low temperature applications as food
furnaces, tank heaters, kettles, small boilers, ovens, coffee roaster machines
and in any pre-heating applications when large number of small flames are
needed.
With BS Bruciatori Industriali Santin develops custom solutions as:
• BBA e BBA-MIX Auto ignition with nozzles placed
• BLOS e BLOS-MIX close together

BS nozzles for atmospheric or Premix Solutions


120-1-Datasheet-BS-Brass-Spouts-GB.pdf

Mixture pressure / Capacity


6
5
4
Create your system
MBAR

3
2
1
BS
0
0,00 0,05 0,10 0,15 0,20 0,25
M3/H

Model Gas Nozzle Air holes Gas type


mm mm Nozzle
BS/atmospheric 1,1 5 Natural gas
BS/atmospheric 0,65 5,75 LPG (50% Butane 50 % Support
Propane)

Code Description Type


PC25000 Brass Spout /A BS for atmospheric burners
PC25000/P Brass Spout /A BS for premix burners
SI23001 Small Injector Injector for atmospheric BS
SI23000 Brass support Support 1/8 for BS (A and P)

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 42


TC Nozzle Mix

Bruciatori Santin TC nozzle mix can be used in any


industrial application. TC nozzle mix are ideal for
boiler, furnaces, kilns, ovens, etc. They are also
suitable for immersion heating and air heating
applications.
Bruciatori Santin TC nozzle mix work in a wide
range of mixture pressure.
TC are cast iron nozzle mix and they are normally
used with air/gas mixer able to give desired max
capacity.
With TC nozzle MIX Bruciatori Santin develops
burners as:
• TR e TCU
• TR e TCU MIX
Use them with MIXER or Venturi
Ratio 1:10 - m3/h
Model cone
Mixture pressure in mbar
0,5 1 1,5 2 2,5 3 4 5 6
TC3/8 0,41 0,58 0,71 0,82 0,91 1 1,15 1,29 1,41
TC1/2 0,68 0,96 1,18 1,36 1,52 1,66 1,92 2,15 2,35
TC3/4 2,04 2,88 3,53 4,08 4,56 4,99 5,76 6,44 7,06
TC1 2,04 2,88 3,53 4,08 4,56 4,99 5,76 6,44 7,06
TC1-1/4 2,7 3,9 4,7 5,5 6,2 6,8 7,8 8,7 9,5

TC with atmospheric application – GPL 1 bar:


Model Kcal/h (KW/h) Burner pipe Nozzle mm Venturi Cone
TC3/8 12.000 (13,95) 3/8 – 250/500mm 0,8 22/44
TC1/2 20.000 (23,25) 1/2 – 250/500mm 1 22/44
TC3/4 30.000 (34,88) 3/4 – 250/500mm 1,3 33/60
TC1 60.000 (69,76) 1 – 250/500mm 1,7 33/76
TC1-1/4 80.000 (93,02) 1-1/4 – 250/500mm 2 42/76

80-1-Datasheet-TC-Nozzle-MIX-GB.pdf

Code Description Type


SI23003 TC3/8/O Brass nozzle mix double body
GH35002 TC3/8 Cast iron nozzle mix single body
GH35003 TC1/2 Cast iron nozzle mix single body
GH35004 TC3/4 Cast iron nozzle mix single body
GH35005 TC1 Cast iron nozzle mix single body
GH35006 TC1-1/4 Cast iron nozzle mix single body

*Contact our support for cast iron double body nozzle mix

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 43


ZOPPAS

Zoppas nozzle mix is composed of two pieces, a hexagonally carbon


steel cover (3/8”) and brass internal head with specific holes.
Zoppas nozzle mix are used in any applications where there a not
exposed to high ambient temperature (Max 300°C).
Zoppas allow to develop any shape of burner required and they have
high capacity and good turn down.
Zoppas nozzle mix is mostly used in low temperature applications as
food furnaces, tank heaters, kettles, small boilers, ovens and in any
pre-heating applications when large number of small flames are
needed.
With ZOPPAS nozzles Bruciatori Industriali Santin develops burners as:
• SCALDASTAMPI

Easy solution when large number of small flames


are needed

3/8 gas Brass nozzle


inside

Model Kcal/h (KW/h) Connection Fuel Material


Zoppas 500 (0,6) 3/8 NG/LPG Carbon steel /brass

Download the datasheet:


70-1-Datasheet-Zoppas-GB.pdf

Code Description Type


SI23004 ZOPPAS Nozzle 3/8

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 44


D / TSG stainless steel head

Bruciatori Santin D nozzle mix can be Bruciatori Santin TSG atmospheric mix can be used in
used in any industrial application. D any industrial application.
nozzle mix are ideal furnaces, kilns TSG mix are ideal for pre-heating application without
and any pre-heating applications. additional air.
Bruciatori Santin D nozzle mix work in
TSG are available in 304 or 310S stainless steel
a wide range of mixture pressure.
TC nozzle mix are normally used with gas LPG or Natural
D are made in 304 stainless steel but
gas 1 / 1,5 bar
are also available in 310S for high
temperature applications.
D nozzle mix are normally used with
air/gas mixer MIX100 or FFM able to
give desired max capacity.

Model Kcal/h (KW/h) Connection Gas (bar) Air


TSG42 23 3/8 1 No air required
TSG60 46 3/8 1 No air required
TSG76 81 3/8 1 No air required
TSG90 104 3/8 1 No air required

Model Kcal/h (KW/h) Connection Gas (mbar) Air (bar)


D60 46 3/8 20/50 1-5
D76 81 1/2 20/50 1-5
D90 104 3/4 20/50 1-5

Code Description Type


BIS1096 TSG42 Atmospheric SS nozzle with thermocouple support
BIS1097 TSG42 Atmospheric SS nozzle with thermocouple support
BIS1098 TSG42 Atmospheric SS nozzle with thermocouple support
BIS1099 TSG42 Atmospheric SS nozzle with thermocouple support
BIS1090 D60 Premix SS nozzle with thermocouple support
BIS1091 D76 Premix SS nozzle with thermocouple support
BIS1092 D90 Premix SS nozzle with thermocouple support

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 45


RS – Rosetta (Infrared)

RS ceramic nozzles mix are radians burners and


this means that heat is transferred by radiation and
use air/gas premixtures supplied by Bruciatori
Santin mixer.
The ceramic design and special stainless steel
nozzle provide a reliable flame throughout the
entire length of the modular designed burner
assembly.
Modular design permits to apply RS solutions in any
Stainless Steel nozzle
industrial applications. Metallic cover
RS are able to work with a wide range of pressure.
RS should normally be installed to fire directly at
the work.
Develop your custom linear solutions able to
guarantee an uniform heating in the oven (up to
500°C)
Datasheet:
140-1-Datasheet-RS-GB.pdf

Refractory material
Model Kcal/h (KW/h) Connection Fuel Material
RS - Infrared 2.000 (2,32) 3/8 NG/LPG Stainless steel/Refractory

Support for installation on the tube Support for installation in the wall

Code Description Type


CM26000 Metallic cover Cover for refractory block
FM28000 Refractory block Refractory support for flameless burners
SI23005 Nozzles SS nozzle with cap
SI23007 Support 1 Support for linear burner applications
SI23006 Support 2 Support for wall burner applications

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 46


JET nozzle

JET is a performance stainless steel nozzle.

JET allow to develop any shape of burner required and they have high
capacity and good turn down.
JET is mostly use for pre-heating applications when large number of small
flames are needed but they can also have used as tank heaters, kettles
etc.
Datasheet: 213-1 JET nozzles Datasheet [GB]

Easy solution when large number of performance


flames are needed
Auto ignition with nozzles placed close
together

Stainless steel nozzle

3/8 gas

Model Kcal/h (KW/h) Gas connection Fuel Material

JET nozzle 3.000 (3,5) 3/8 NG/LPG Stainless steel

Code Description Type


SI23010 JET nozzle SS nozzle

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 47


3. Command Panels
Process Measurement
and Control

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 48


Standard and custom Command Panels

Bruciatori Santin control panels provide the primary


operator interface with combustion systems of various
sizes to meet your specific control needs.
For safe ignition and control of industrial burners, our
control panels can provide:
ü - Standard or custom designs to suit the application
ü - Weatherproof enclosures
ü - Digital control circuits with or without PLC options
ü - Flame control device
ü - Temperature controllers Safety temperature
ü - Highly visible indication lights and easy-to-operate controllers
switches
ü
ü Customized panels are available upon request. Standard or
custom PLC
with software

Signals

Standard size: 400x300, 500x400, 700x500


Custom solution for multi-control burners applications,
PLC with custom software developed according to the
customer needs.
1002-1-DataSheet-Tech-info-Pannelli-di-controllo-bruciatore-IT-GB.pdf

Code Description Type


BIS1040 QC-205-PLb (400x300) Compact-230V- PLb for one stage operation
BIS12055 QC-212-PLb (500x400) Compact-230V- PLb for one stage operation
BIS12055/TS QC-212-PLb (500x400) Compact-230V- PLb for two stages operation
BIS12055/MD QC-212-PLb (500x400) Compact-230V- PLb for modulating operation
BIS12057 QC-216-PLb (700x500) Compact-400V- PLb for one stage operation
BIS12057/TS QC-216-PLb (700x500) Compact-400V- PLb for two stages operation
BIS12057/MD QC-216-PLb (700x500) Compact-400V- PLb for modulating operation
BIS12058 QS-216-PLb (700x500) With multi cable 400V PLb/1 stage operation
BIS12058/TS QS-216-PLb (700x500) With multi cable 400V PLb/2 stage operation
BIS12058/MD QS-216-PLb (700x500) With multi cable 400V PLb/mod. operation
*Codes do not include control unit and control temperature devices. Ask for 110V

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 49


CD - Electrical BOX

Bruciatori Santin provides electrical box when


customer wants complete system without command
panel.
CD aluminium electrical box allow to have an easy
wiring from customer panel to burner.
CD is provided with terminals or connector. The size of
the connector and number of terminals depends of the
devices installed on the burner.

Easy wiring for technician installer

Internal view of CD with terminals

CD includes ignition transformer

Example of burner with CD box

Code Description Type


BIS1041 CD10-C Box 217x253x93 with connector 10 poles
BIS1042 CD16-C Box 217x253x93 with connector 16 poles
BIS1043 CD24-C Box 217x253x93 with connector 24 poles
BIS1041/T CD10-T Box 217x253x93 with 10 terminals
BIS1042/T CD16-T Box 217x253x93 with 16 terminals
BIS1043/T CD24-T Box 217x253x93 with 24 terminals

* Ask for 110V

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 50


CA/IK
Dirty and dusty working environments – Ignition box KIT

No matter if you have manual small burner, Bruciatori Santin can supply an ignition KIT.
CA is an aluminium box 230V with ignition transformer 8KV. CA is ideals for dirty and dusty working
environments.
IK is a plastic igniter 1,5V for simple and easy applications.

Igniter for manual burners

Ignition rod

Ceramic
plug

IK 1,5V
CA BOX 230V
HV cable

Code Description Type


BIS1040 CA-Ignition box * 230V ignition box with transformer 8KV
BIS12109 IK-Ignition KIT Ignition Kit 1,5 V

* Ask for 110V


*Kit includes: CA/IK + cable High voltage 1,5 m + Ceramic plug + Ignition rod ST34022 or ST34000

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 51


QBK Control Units

Programmable control unit model QBK for industrial forced draught


burners of unlimited capacity in intermitted or continuous operation.
Voltage 230 or 110V 540/60Hz A: Aluminium housing
P: Plastic housing
Ionisation with UV or rod.

Standard in our packaged burners solutions

Code Description Type


CT33002 QBK / Basic 230V – A Basic Version 230V no air control
CT33000 QBK / Full 230V – A Full Version 230V, air control
CT33003 QBK / Full+b 230V – A Full + air valve control 230V
CT33003/4.20 QBK / Full+b 230V – 4.20 – A Full + air valve control 230V
CT33004 QBK / Basic 110V – A Basic Version 110V no air control
CT33005 QBK / Full 110V – A Full Version 110V, air control
CT33006 QBK / Full+b 110V – A Full + air valve control 110V
CT33006/4.20 QBK / Full+b 110V – 4.20 – A Full + air valve control 110V
CT33008 QBK / Basic 230V – P Basic Version 230V no air control
CT33009 QBK / Full 230V – P Full Version 230V, air control
CT33010 QBK / Full+b 230V – P Full + air valve control 230V
CT33010/4.20 QBK / Full+b 230V – 4.20 – P Full + air valve control 230V
CT33011 QBK / Basic 110V – P Basic Version 110V no air control
CT33012 QBK / Full 110V – P Full Version 110V, air control
CT33013 QBK / Full+b 110V – P Full + air valve control 110V
CT33013/4.20 QBK / Full+b 110V – 4.20 – P Full + air valve control 110V

UV4 SH - UV sensor

UV4SH is an high performance selected UV detector that can be used for


flame detection in gas burners.

Connection ¾

Optional cooling connection ¼

Operating life > 10.000 Hours

Code Description Type


CT33001 UV4 SH UV Flame detector
--- UV24 – h24 self check Coming soon
V
*Contact our technical dept. for UV with cooling air arrangement.
Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 52
Electrodes for our Burners

Electrodes Kanthal for ignition and flame detection.


Ceramic Plug.
Check spare parts docs of our burner for models and drawings

Custom rods for special applications

1820/TSM ignition transformer

Ignition transformers with high voltage for gas burners. They


are suitable to control burners with single or double
electrodes.
Ignition voltage: 7,5 / 8 KV
Main line: 115 V AC or 230 V AC

Compact model 230V for double electrodes

Code Description Type


SC17000 1820 – 230V 230V for double electrodes
SC17001 1820 – 110 V 110V for double electrodes
BH4023 TSM 220-240/50-60 Compact model 230V for double electrodes

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 53


1200/1600/1600V/1800P Thermoregulators

Temperature controller’s devices 110/220V available in the


following versions (ask for 24V):
- 1200 for One-stage, two-stages burners. It is also
ideals as over-temperature controller.
- 1600 For three-stages burners
- 1600V for modulating burners
- 1600P for controlling in the steps the processing

Code Description Type


GF13000 1200 One-stage or as safety device 230/110V
GF13001 1600 Three-stages 230/110V
GF13002 1600V Modulating 230/110V
GF13003 1600P Steps program 230/110V

K/J/B/PT100 Probes

Connect your temperature devices with a probe.


Probes models: K, J, B and PT100 3 wires.
K model: 150, 300, 400 and 500 mm up to 1200°C
J model: 150, 300, 400 and 500 mm up to 800°C
B model: 300, 400 ,500 mm up to 1600°C
PT100 3 wires: 150, 300, 400 and 500 mm up to 500°C

Custom length and “L” version


Code Description Code Description
BIS1165 J-150 D17 mm On Request PT100-150 3 wires
BIS1166 J-300 D17 mm On Request PT100-300 3 wires
BIS1167 J-400 D17 mm On Request PT100-400 3 wires
BIS1168 J-500 D17 mm On Request PT100-500 3 wires
BIS1169 K-150 D17 mm On Request B-300
BIS1170 K-300 D17 mm On Request B-400
BIS1171 K-400 D17 mm On Request B-500
BIS1172 K-500 D17 mm On Request Other lengths

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 54


PLC – with Software UNICO

Compact PLC with integrated display touch screen 5.7” with


UNICO software installed. UNICO software can be
configured in the following ways:
ü Two-stages
ü Three-stages
ü Two-stages 4.20mA
ü Three-Stages 4.20 mA
ü Modulating 4.20 mA
ü 10 Step 4.20 mA

Buy our software in USB key


and set your PLC*
*Our software works only with HMISCUHB5 from Schneider. Easy to install

Special software for Roaster


machine and Post-combustor
Roaster Software V1.2018

Get remote access to production data

Application for smart phones and tablets, available now from the App Store and Google Play, gives
you remote access to a fully operable mirror-view of your application. You can also connect
remotely via WebGate option for free, using a PC browser to visualize and control your system.
Magelis SCU can also send emails on event for remote warnings.

Contact our support for custom software


Code Description Type
RX20180 HMI-SCU HB5 PLC 24V with display 5,7” without software
BIS12211 HMI-SCU - UNICO PLC 24V with display 5,7” with UNICO
installed
BIS12217 UNICO software USB key with UNICO install (mono-installation)
BIS12211/R HMI-SCU - Roaster PLC 24V with display 5,7” with Roaster
installed
BIS12217/R Roaster Software USB key with Roaster install (mono-installation)
RX2018 PLC power supply U24V Power supply for HMI-SCU HB5
1,2A

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 55


Datasheet: 1009-01-V2.-UNICO- Software-PLC-GB.pdf
1009-20-PLC-IT-GB.pdf

4. Air/Gas Accessories

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 56


FFM AIR/GAS MIXER

Precision machined from high grade aluminium


castings this type of mixer is ideally suited for use with
fan assisted or blown air and natural gas or LPG. With
a gas supply at zero pressure and the gas flow valve set
to the process requirements, this mixer will give
constant air/gas ratios over the entire thermal output
range.
Typical applications include:
Ovens, Furnaces, Kilns, Foundries, Open Flame Pre-
heating Processes and lass Tempering Lehrs.

From 3 Up to 430 KW
Example of FFM compact with valve train
EN746-2 modulating, air pipe with blower
and control unit

150-1-Datasheet-MIXER-FFM-GB.pdf

GET MAX PERFORMACE USING


COMPRESSED AIR

Mixture
Air inlet

Gas inlet
Code Description Type
BIS12130 FFM15 Air gas mixer – aluminium with regulator
BIS12131 FFM20 Air gas mixer – aluminium with regulator
BIS12132 FFM25 Air gas mixer – aluminium with regulator
BIS12133 FFM40 Air gas mixer – aluminium with regulator
BIS12134 FFM50 Air gas mixer – aluminium with regulator
BIS12135 FFM65 Air gas mixer – aluminium with regulator
BIS12136 FFM80 Air gas mixer – aluminium with regulator

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 57


MIX100 AIR/GAS MIXER

Low gas pressure and air mixer- MIX 100 is suitable for
all our premix combustion head: TC, LN, BBA MIX, BLOS
MIX, Rosette Infrared.
Available models:
• MIX100 A/C Compressed air
• MIX100 A/V with blower

Suitable for light and small applications


Max 10 mch

MIX 100 one stage with blower MIX 100 modulating 4.20mA

Manual version with gas safety valve and air/gas manual regulators

Code Description Type


BIS12004 MIX100-MN-3/8 Aluminium mixer with regulators Compressed air
BIS1087 MIX100-MN-1/2 Aluminium mixer with regulators Compressed air
BIS12110 MIX100-MN-3/4 Aluminium mixer with regulators Compressed air
BIS12115 MIX100/S-MN-3/8 With regulators and safety valve Compressed air
BIS12116 MIX100/S -MN-1/2 With regulators and safety valve Compressed air
BIS12117 MIX100/S -MN-3/4 With regulators and safety valve Compressed air
Optional Special MIX100 for low air pressure Special version for blower

Contact our support for automatic versions – MIX100 is supplied with manual air/gas regulators

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 58


BLOWER

• Blower for combustion air medium, high and very high pressure. 230/400V 50/60Hz
Available in E4 (with base support) or E5 (no support) solution
LG or RD orientation available

S-MN Series (Low pressure)

Flow mch 50 – 2500


Pt mbar 2,3-15
230/400V 50/60Hz (CE, EAC or UL for US market)

S-AP Series (High pressure)

Flow mch 100 – 1400


Pt mbar 6-38
230/400V 50/60Hz (CE, EAC or UL for US market)

S-MARS Series (High pressure)

Flow mch 300 – 4000


Pt mbar 5-55
230/400V 50/60Hz (CE, EAC or UL for US market)

S-MHR Series (Very High pressure)

Flow mch 150 – 3500


Pt mbar 18-140
230/400V 50/60Hz (CE, EAC or UL for US market)

Optional for blower:


- Air gate in aspiration
- Filter
- Silencer
- Shutter in aspiration

Orientation available:

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 59


Solenoids gas valve, Multi-bloc and Ratio Controller

Type Code:

VM: Solenoid model


R: Fast Opening
L: Slow Opening
1-5: Size
2: Max 200 mbar * Also available max 500 mbar and max 6 bar
F: Flanged
/Led: With led indicator
Note.
1. Special versions for Biogas available
2. 110V are available
3. Max pressure 500 mbar are available
4. Max pressure 6 bar are available

Code Description Version


EK1000 VMR0-2/Led 3/8” Fast opening – Threaded – 200 mbar max – 230V
EK1001 VMR1-2/Led 1/2” Fast opening – Threaded – 200 mbar max – 230V
EK1002 VMR2-2/Led 3/4” Fast opening – Threaded – 200 mbar max – 230V
EK1003 VMR3-2/Led 1” Fast opening – Threaded – 200 mbar max – 230V
EK1004 VMR35-2/Led 1-1/4” Fast opening – Threaded – 200 mbar max – 230V
EK1005 VMR4-2/Led 1-1/2” Fast opening – Threaded – 200 mbar max – 230V
EK1006 VMR5-2/Led 2” Fast opening – Threaded – 200 mbar max – 230V

EK1104 VMR4-2 F/Led DN40” Fast opening – Flanged – 200 mbar max – 230V
EK1105 VMR6-2 F/Led DN50” Fast opening – Flanged – 200 mbar max – 230V
EK1106 VMR7-2 F/Led DN65” Fast opening – Flanged – 200 mbar max – 230V
EK1107 VMR8-2 F/Led DN80” Fast opening – Flanged – 200 mbar max – 230V
EK1108 VMR9-2 F/Led DN100” Fast opening – Flanged – 200 mbar max – 230V
--- VMR93-2 F/Led DN125” Fast opening – Flanged – 200 mbar max – 230V
--- VMR95-2 F/Led DN150” Fast opening – Flanged – 200 mbar max – 230V

EK1007 VML0-2/Led 3/8” Slow opening – Threaded – 200 mbar max – 230V
EK1008 VML1-2/Led 1/2” Slow opening – Threaded – 200 mbar max – 230V
EK1009 VML2-2/Led 3/4” Slow opening – Threaded – 200 mbar max – 230V
EK1010 VML3-2/Led 1” Slow opening – Threaded – 200 mbar max – 230V
EK1011 VML35-2/Led 1-1/4” Slow opening – Threaded – 200 mbar max – 230V
EK1012 VML4-2/Led 1-1/2” Slow opening – Threaded – 200 mbar max – 230V
EK1013 VML5-2/Led 2” Slow opening – Threaded – 200 mbar max – 230V

EK1109 VML4-2 F/Led DN40” Slow opening – Flanged – 200 mbar max – 230V
EK1110 VML6-2 F/Led DN50” Slow opening – Flanged – 200 mbar max – 230V
EK1111 VML7-2 F/Led DN65” Slow opening – Flanged – 200 mbar max – 230V
EK1112 VML8-2 F/Led DN80” Slow opening – Flanged – 200 mbar max – 230V

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 60


Multi-bloc with ratio controller and Two-Stages

MBC: Double gas safety solenoids with ratio controller


MB-ZRD: Double gas safety solenoids Two-Stages

Gas pressure switch connected

110V available on request

Code Description Version


DG32031 MBC65 Double solenoids + ratio controller 1/2” – max 200 mbar – 230V
DG32035 MBC120 Double solenoids + ratio controller 3/4” – max 360 mbar – 230V
DG32018 MBC300-VEF Double solenoids + ratio controller 1” – max 360 mbar – 230V
DG32019 MBC700-VEF Double solenoids + ratio controller 1”-1/2 – max 360 mbar – 230V
DG32020 MBC1200-VEF Double solenoids + ratio controller 2” – max 360 mbar – 230V
DG32006 MB- PE max 360 mbar Pout 4-20 mbar 230V
ZRD(LE)405
DG32007 MB- PE max 360 mbar Pout 4-20 mbar 230V
ZRD(LE)407

Ratio regulator – Zero Governor

Code Description Version


MDS47025 AG02-1/1 Zero Governor 1/2" P inlet max 500 mbar – P.out 0,2 – 120 mbar
MDS47026 AG03-1/1 Zero Governor 3/4" P inlet max 500 mbar – P.out 0,2 – 120 mbar
MDS47027 AG04-1/1 Zero Governor 1" P inlet max 500 mbar – P.out 0,2 – 120 mbar
MDS47028 AG06-1/1 Zero Governor 1-1/2" P inlet max 500 mbar – P.out 0,2 – 120 mbar
MDS47029 AG07-1/1 Zero Governor 2" P inlet max 500 mbar – P.out 0,2 – 120 mbar

MDS47030 AG02-R Ratio regulator 1:2 – 1:10 - 1/2" P inlet max 500 mbar
MDS47031 AG03-R Ratio regulator 1:2 – 1:10 – 3/4" P inlet max 500 mbar
MDS47032 AG04-R Ratio regulator 1:2 – 1:10 – 1” P inlet max 500 mbar
MDS47033 AG06-R Ratio regulator 1:2 – 1:10 – 1-1/2" P inlet max 500 mbar
MDS47034 AG07-R Ratio regulator 1:2 – 1:10 - 2" P inlet max 500 mbar

MDS47035 AG02-I Ratio regulator 2:1 – 10:1 - 1/2" P inlet max 500 mbar
MDS47036 AG03-I Ratio regulator 2:1 – 10:1 – 3/4" P inlet max 500 mbar
MDS47037 AG04-I Ratio regulator 2:1 – 10:1 - 1" P inlet max 500 mbar
MDS47038 AG06-I Ratio regulator 2:1 – 10:1 – 1-1/2" P inlet max 500 mbar
MDS47039 AG07-I Ratio regulator 2:1 – 10:1 - 2" P inlet max 500 mbar

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 61


GW – gas pressure switch

Gas/Air Pressure Switch for gas and air


Field adjustable

Code Model Type


DG32047 LGW 3 A4 Differential 0,4-3 mbar P max 500 mbar Rp1/4
DG32048 LGW 10 A4 Differential 1-10 mbar P max 500 mbar Rp1/4
DG32032 LGW 50 A4 Differential 2,5-50 mbar P max 500 mbar Rp1/4
DG32049 LGW 150 A4 Differential 30-150 mbar P max 500 mbar Rp1/4
DG32000 GW 3 A4 Over Pressure 0,4-3 mbar P max 500 mbar Rp1/4
DG32050 GW 10 A4 Over Pressure 1-10 mbar P max 500 mbar Rp1/4
DG32001 GW 50 A4 Over Pressure 2,5-50 mbar P max 500 mbar Rp1/4
DG32002 GW 150 A4 Over Pressure 30-150 mbar P max 500 mbar Rp1/4
DG32051 GW 500 A4 Over Pressure 100-500 mbar P max 500 mbar Rp1/4
DG32036 LGW 10 A2P air Differential 1-10 mbar P max 500 mbar Rp1/4 air

LD/LDM-Tightness control

LD tightness control is designed to verify the absence of inadmissible leaks in gas trains composed
by automatic shutoff valves.
The check can be performed before the ignition of the gas burner or after its stop.
This device is used in industrial firing processes and in forced draught burners (when power is
higher than 1200 kW, according to EN 746-2 and EN 676).

Code Model Type


EK2001 LDM2 With pressure switch integrated
EL2002 LDM4 Integrated pressure switch and auxiliary valves

Standard code 230V. Also available 110V

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 62


FE – Pressure gauge with tap
FE low pressure pressure gauge
Features:
- D. 63 mm
- Rp. ¼ gas
- Double scale mm/H20 and mbar
- From 60 to 600 mbar

FE High pressure pressure gauge


Features:
- D. 63 mm
- Rp. ¼ gas
- Double scale mbar and bar
- From 2,5 to 40 bar Available with tap protection

Code Model Type


FE12056 Man. Rad. BP D.63/60 Low pressure 60 mbar Rp ¼ Æ63 mm
FE12054 Man. Rad. BP D.63/100 Low pressure 100 mbar Rp ¼ Æ63 mm
FE12055 Man. Rad. BP D.63/250 Low pressure 250 mbar Rp ¼ Æ63 mm
FE12057 Man. Rad. BP D.63/600 Low pressure 600 mbar Rp ¼ Æ63 mm
FE12054 Man. Rad Glicer. D63/2,5 High pressure 2,5 bar Rp ¼ Æ63 mm
On Request Man. Rad Glicer. D63/4 High pressure 4 bar Rp ¼ Æ63 mm
On Request Man. Rad Glicer. D63/6 High pressure 6 bar Rp ¼ Æ63 mm
On Request Man. Rad Glicer. D63/10 High pressure 10 bar Rp ¼ Æ63 mm
On Request Man. Rad Glicer. D63/16 High pressure 16 bar Rp ¼ Æ63 mm
On Request Man. Rad Glicer. D63/25 High pressure 25 bar Rp ¼ Æ63 mm
On Request Man. Rad Glicer. D63/40 High pressure 40 bar Rp ¼ Æ63 mm
FE12009 Rub. PortaMan ¼ FF Tap for pressure gauge protection ¼ FF

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 63


VT – Assembled Valve Train

Type Codes:

VT: Standard Valve Train


EVP: VMR/VML Solenoids
1S: One stage
+S: With modular valve and actuator 3 points
01-06: Size*
W: 230V**

Bruciatori Industriali Santin valve trains are designed to have:


- Easy and fast installation directly on the burner
- Safety operation
- Reliability in all application

Our Standard valve trains are developed in the NFPA or EN746-2 utilizing FM and CE marked
components.

Standard Valve Train are developed from 3/8 “to 2”, threaded. Bespoke gas trains are available
up to DN150.

On request 110V

Code includes:
- Manual ball valve
- Pressure gauge with tap
- Min gas pressure switch
- Max gas pressure switch
- Double gas safety solenoids
- Modular valve and control motor 3 points (only +S)

Code Description-230V Version


BIS12149 VT-EVP-1S-01-W One stage 3/8 with EVP 220V
BIS12150 VT-EVP-1S-02-W One stage 1/2 with EVP 220V
BIS12151 VT-EVP-1S-03-W One stage 3/4 with EVP 220V
BIS12152 VT-EVP-1S-04-W One stage 1 with EVP 220V
BIS12153 VT-EVP-1S-05-W One stage 1-1/2 with EVP 220V
BIS12154 VT-EVP-1S-06-W One stage 2 with EVP 220V

BIS12162 VT-EVP+S-01-W + stage 3/8 with EVP 220V


BIS12163 VT-EVP+S-02-W + stage 1/2 with EVP 220V
BIS12164 VT-EVP+S-03-W + stage 3/4 with EVP 220V
BIS12165 VT-EVP+S-04-W + stage 1 with EVP 220V
BIS12166 VT-EVP+S-05-W + stage 1-1/2 with EVP 220V
BIS12167 VT-EVP+S-06-W + stage 2 with EVP 220V

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 64


Assembled Multi-Bloc gas train with ratio controller and Two-Stages
Type Codes:

VT: Standard Valve Train


MBC: Multi-Bloc with ratio control
MBZ: Multi-Bloc Two-Stages
+S: Multi-Stages
01-05/405/407: Size
W: 230V**

Code Description-230V Version


BIS12168 VT-MBC+S-01-W + stage 1/2 with MBC 220V – MBC65
BIS12169 VT-MBC+S-02-W + stage 3/4 with MBC 220V – MBC 120
BIS12170 VT-MBC-VEF+S-03-W + stage 1 with MBC VEF 220V – MBC VEF 300
BIS12171 VT-MBC-VEF+S-04-W + stage 1-1/2 with MBC-VEF 220V – MBC VEF 700
BIS12172 VT-MBC-VEF+S-05-W + stage 2 with MBC-VEF 220V – MBC VEF 1200

BIS12279/B VT-MBZRDLE 405-T 1/2” 230V – High/Low Fire


BIS12279 VT-MBZRDLE 407-T 3/4” 230V – High/Low Fire

Code Description-230V Optional for Valve Train


BIS12054 KIT “Pilot” Starting flame with valve 230V

FE12065 FRG/2MC DN15 Gas stabiliser with filter Threaded 1/2"


FE12021 FRG/2MC DN20 Gas stabiliser with filter Threaded 3/4"
FE12022 FRG/2MC DN25 Gas stabiliser with filter Threaded 1”
FE12024 FRG/2MC DN40 Gas stabiliser with filter Threaded 1-1/2"
FE12025 FRG/2MC DN50 Gas stabiliser with filter Threaded 2"

FE12003 FM-DN15-T Threaded – Filter 1/2"


FE12004 FM-DN20-T Threaded – Filter 3/$"
FE12005 FM-DN25-T Threaded – Filter 1"
FE12007 FM-DN40-T Threaded – Filter 1-1/2"
FE12008 FM-DN50-T Threaded – Filter 2"

AM8004 AM-15-T 1/2” – Anti Vibration Joint


AM8005 AM-20 T 3/4” - Anti Vibration Joint
AM8006 AM-25 T 1” - Anti Vibration Joint
AM8107 AM-32 T 1”1/4 - Anti Vibration Joint
AM8007 AM-40 T 1”1/2 - Anti Vibration Joint
AM8008 AM-50 T 2” - Anti Vibration Joint

EL3141 TC2-R05W/W- 230V – Tightness control


230V

DG32001 GW 50 A4 Pressure switch as Tightness control 2,5-50 mbar

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 65


VF/VFT Gas/Air Butterfly Valve

Code Description Version Type Codes:


EK1036 VFT2 3/4“
EK1037 VFT2x 3/4“ Reduced VF: Butterfly valve flanged
EK1038 VFT3 1“ VFT: Butterfly valve threaded
EK1039 VFT3x 1“ Reduced 2-6: Size
EK1040 VFT35 1”-1/4 X: Reduced version*
EK1041 VFT35x 1”-1/4 Reduced
EK1042 VFT4 1”-1/2 SET M: Direct joint for VF
EK1043 VFT4x 1”-1/2 Reduced SET ML: VF joint with lever
EK1044 VFT6 2”
EK1045 VFT6x 2” Reduced SET MT: Direct joint for VFT
SET MTL: VFT joint with levers
EK1056 VF4 DN40 Flanged
EK1057 VF4x DN40 Flanged Reduced *X= 1 reduced 1 step
EK1058 VF6 DN50 Flanged *X=2 reduced 2 steps
EK1059 VF6x DN50 Flanged Reduced
EK1060 VF7 DN65 Flanged
EK1061 VF7x DN65 Flanged Reduced
EK1062 VF8 DN80 Flanged
EK1063 VF8x DN80 Flanged Reduced
EK1064 VF9 DN100 Flanged
EK1065 VF9x DN100 Flanged Reduced
EK1066 VF93 DN125 Flanged
EK1067 VF93x DN125 Flanged Reduced
EK1068 VF95 DN150 Flanged
EK1069 VF95x DN150 Flanged Reduced

Code Description Adapting kit VF-VFT for actuators


MZ
--- SET M VF direct joint
--- SET ML VF lever joint

--- SET MT VFT direct joint


--- SET MTL VFT lever joint

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 66


LMV Linear Control Valve
Type Codes:
LMV: Valve model
2-6: Size
1: Reduced version 1 step
C: Direct joint for MZ
L: MZ joint with lever

Code Description Version Linear flow modular valve model LMV for
EK1014 LMV2 3/4 controlling continuously regulated burner
EK1015 LMV21 3/4 Reduced 1 step processes, linear ratio between input signal and
EK1016 LMV3 1 flow rate, control ratio 25:1, for gas and air.
EK1017 LMV31 1 Reduced 1 step Size available: 3/4 to DN80
EK1018 LMV35 1-1/4
EK1019 LMV351 1-1/4 Reduced 1 step LMV can be fitted with MZ Control Motor
EK1020 LMV4 1-1/2 DN: 10 to 50
EK1021 LMV41 1-1/2 Reduced 1 step connection: thread,
EK1022 LMV6 2 Pressure Inlet: max 500 mbar.
EK1023 LMV61 2 Reduced 1 step
EK1103 LMV7 DN65 Code Description Adapting kit LMV for
EK1101 LMV71 DN65 Reduced 1 step actuators MZ
--- LMV8 DN80 --- C Joint Direct short joint to MZ
--- LMV81 DN80 Reduced 1 step --- L lever joint Joint to MZ with lever

MZ Control Motor

Servomotors MZ are designed to operate VF, VFT and VFH butterfly


valves and LMV linear modulating valves.
MZ3 types are suitable for basic adjusting position, operated by cams
connected to driving shaft.
MZ5 type is suitable for advanced adjusting position, controlled by
analogue signals with very high positioning precision.
On request, available ATEX version (MZ.X) and/or 10Nm torque
(MZ510, MZ310 and MZ210).

Code Description Version


EK1034 MZ3-230 30 Sec – 3 Nm 230V – 3 points Switching cams
EK1098 MZ3-110 30 Sec – 3 Nm 110V – 3 points Switching cams
EK1035 MZ5 7 to 60 Sec – 5 Nm – Multitension – 0.10V or 4.20mA

Surcharge Potentiometer 1000 Optional for MZ3 – Potentiometer 1000 ohm


Surcharge Potentiometer 5000 Optional for MZ3 – Potentiometer 5000 ohm

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 67


FM Filter and FRG gas Stabiliser with filter
FRG gas stabiliser with filter.

Threaded connection from DN15 to DN50


Flanged connection version DN65 to DN100

P1 = 1 bar – P2 see table below


FM gas filter.

Threaded connection from DN15 to DN50


Flanged connection version DN25 to DN300

P max =2 bar
Code Model Type P2 (mbar) available Model Code
FE12065 FRG/2MC DN15 Threaded 9-22 DN15/20/25 MO0400
FE12021 FRG/2MC DN20 Threaded 20-40 DN15/20/25 MO0500
FE12022 FRG/2MC DN25 Threaded 40-110 DN15/20/25 MO0825
FE12023 FRG/2MC DN32 Threaded 110-150 DN15/20/25 MO0900
FE12024 FRG/2MC DN40 Threaded 150-200 DN15/20/25 MO0970
FE12025 FRG/2MC DN50 Threaded 200-600 DN15/20/25 MO01305
On request FRG/2MC DN25 Flanged 12-35 DN32/40/50 MO0825
On request FRG/2MC DN32 Flanged 20-36 DN32/40/50 MO0850
On request FRG/2MC DN40 Flanged 30-50 DN32/40/50 MO0900
On request FRG/2MC DN50 Flanged 40-60 DN32/40/50 MO0970
On request FRG/2MC DN65 Flanged 60-95 DN32/40/50 MO01000
On request FRG/2MC DN80 Flanged 90-190 DN32/40/50 MO01370
On request FRG/2MC DN100 Flanged 7-18 DN65/80 MO1070
FE12003 FM-DN15-T Threaded 13-27 DN65/80 MO1100
FE12004 FM-DN20-T Threaded 22-50 DN65/80 MO1200
FE12005 FM-DN25-T Threaded 50-130 DN65/80 MO1400ZN
FE12006 FM-DN32-T Threaded 110-200 DN65/80 MO1800ZN
FE12007 FM-DN40-T Threaded 7-16 DN100 MO1070
FE12008 FM-DN50-T Threaded 15-27 DN100 MO1100
On request FM-DN25-F Flanged 27-55 DN100 MO1200
On request FM-DN32-F Flanged 55-130 DN100 MO1400ZN
On request FM-DN40-F Flanged 130-200 DN100 MO1800ZN
On request FM-DN50-F Flanged
On request FM-DN65-F Flanged
On request FM-DN80-F Flanged
On request FM-DN100-F Flanged
On request FM-DN125-F Flanged
On request FM-DN150-F Flanged
On request FM-DN200-F Flanged
On request FM-DN300-F Flanged

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 68


AM – Anti-Vibration flex pipe

Model Inch [mm] Type Codes:


AM-15-T 1/2” 145
AM-20 T 3/4” 150 AM: model
AM-25 T 1” 165 15-200: Size
AM-32 T 1”1/4 180 T: Threaded
AM-40 T 1”1/2 210 F: Flanged
AM-50 T 2” 230
AM-50-F 10 175
AM-65-F 10 175
AM-80-F 10 175
AM-100-F 10 195
AM-125-F 10 195
AM-150-F 10 200
AM-200-F 10 200

AI-SF-SC – Ball and Gate Valve

Type Codes:

AI: Gas/Air ball valve threaded model


SFF: Gas/Air ball valve flanged model
SC: Air gate valve
10-80: Size

On request: DN100,125,150,200

Code Description Version


AI6000 AI10 3/8” – Threaded
AI6001 AI15 1/2” – Threaded
AI6002 AI20 3/4” – Threaded
AI6003 AI25 1” – Threaded
AI6004 AI40 1”1/2 – Threaded
AI6005 AI50 2” – Threaded
AI6001-FF SFF15 DN15 – Flanged
AI6002-FF SFF20 DN20 – Flanged
AI6003-FF SFF25 DN25 – Flanged
AI6004-FF SFF32 DN32 – Flanged
AI6005-FF SFF40 DN40 – Flanged
AI6006-FF SFF50 DN50 – Flanged
AI6007-FF SFF65 DN65 – Flanged
AI6008-FF SFF80 DN80 – Flanged

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 69


Code Description Version
AI6007 SC15 DN15 – Threaded
AI6006 SC20 DN20 – Threaded
AI6008 SC25 DN25 – Threaded
AI6009 SC32 DN32 – Threaded
AI6010 SC40 DN40 – Threaded
AI6011 SC50 DN50 – Threaded
AI6012 SC65 DN65 – Threaded

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 70


U-Pack air valve

Bruciatori Santin has developed a new aluminium air valve 100% compatible with N-BFN model.

Thanks to U-Pack air valve you can get N-BFN ultra-packaging.

Code Description Version


BIS12220 U-Pack/40 Air valve, without flanges, without kit actuator connection passage 40
BIS12221 U-Pack/50 Air valve, without flanges, without kit actuator connection passage 50
BIS12222 U-Pack/60 Air valve, without flanges, without kit actuator connection passage 60
BIS12223 U-Pack/80 Air valve, without flanges, without kit actuator connection passage 80
BIS12224 U-Pack/40/MZ Air valve, without flanges with kit MZ actuator connection passage 40
BIS12225 U-Pack/50/MZ Air valve, without flanges with kit MZ actuator connection passage 50
BIS12226 U-Pack/60/MZ Air valve, without flanges with kit MZ actuator connection passage 60
BIS12227 U-Pack/80/MZ Air valve, without flanges with kit MZ actuator connection passage 80

EK1034 MZ3-230 30 Sec – 3 Nm 230V – 3 points Switching cams


EK1098 MZ3-110 30 Sec – 3 Nm 110V – 3 points Switching cams
EK1035 MZ5 7 to 60 Sec – 5 Nm – Multitension – 0.10V or 4.20mA

MLRC – Mechanical Linear Ratio Controller

Code Description Version


80044 MLRC3/4R-40 LMV 3/4 reduced + air DN40
80045 MLRC3/4R-50 LMV 3/4 reduced + air DN50
80046 MLRC3/4-40 LMV 3/4 + air DN40
80047 MLRC3/4-50 LMV 3/4 + air DN50
80048 MLRC1R-50 LMV 1 reduced + air DN50
80049 MLRC1-50 LMV 1 + air DN50
80050 MLRC1-1/2R- LMV 1-1/2 reduced + air DN65
65
80051 MLRC1-1/2R- LMV 1-1/2 reduced + air DN80
80
80052 MLRC1-1/2-65 LMV 1-1/2 + air DN65
80053 MLRC1-1/2-80 LMV 1-1/2 + air DN80
80054 MLRC2R-80 LMV 2 reduced + air DN80
80055 MLRC2-80 LMV 2 + air DN80

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B3/D3 Valves

Manual valve for working safely with manual burners.

Model available:
B3-LP: max 30.000 Kcal/h. max pressure 50 mbar Rp. 3/8
B3-HP: max 90.000 Kcal/h max pressure 3 bar Rp. 1/4
D3-LP: max 85.000 Kcal/h max pressure 50 mbar Rp. 3/4

Code Model Type


LG15010 B3-LP max 30.000 Kcal/h. max pressure 50 mbar Rp. 3/8
LG15014 B3-HP max 90.000 Kcal/h. max pressure 3 bar Rp. 1/4
LG15000 D3-LP max 85.000 Kcal/h. max pressure 50 mbar Rp. 3/4

Always use safety valves and flame sensors with burners


and nozzles.
Connect the valve with a thermocouple

Connect the manual valve with pilot and thermocouple:


- Pilot 1 flame
- Pilot 2 flames
- Pilot 3 flames
- Thermocouple: 600, 800, 1000, 1200 and 1500 mm
- Igniter for pilots

Code Model Type


LG15013 Pilot 1 flame Brass pilot 1 way
LG15009 Pilot 2 flames Brass pilot 2 ways
LG15008 Pilot 3 flames Brass pilot 2 ways
LG15003 T-600 Thermocouple 600 mm
LG15004 T-850 Thermocouple 850 mm
LG15005 T-1000 Thermocouple 1000 mm
LG15006 T-1200 Thermocouple 1200 mm
LG15007 T-1500 Thermocouple 1500 mm
LG15012 T-extension 500mm Extension for thermocouple + 500 mm
LG15011 Igniter sit Spark electrode

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Assembled Manual safety valve

Assembled manual gas train with:


- Manual ball valve
- Safety valve B3/D3
- Manual regulator 3/8 or 1/2
- Thermocouple 600/1000/1500 mm

Code Model Type


BIS1111/HP RG-B3 HP-Pilot with valve, thermocouple and pilot max 3 bar – max 95 KW
BIS1111/LP RG-B3 LP-Pilot with valve, thermocouple and pilot max 50 mbar - max 34 KW
BIS12011/HP RG-B3-HP with valve, thermocouple max 3 bar - max 95 KW
BIS12011/LP RG-B3-LP with valve, thermocouple max 50 mbar - max 34 KW
BIS1112 RG-D3 LP- Pilot with valve, thermocouple and pilot max 50 mbar – max 95 KW
BIS12012 RG-D3 LP with valve, thermocouple max 50 mbar – max 95 KW
BIS1110 RG-ES-3/4-T - Pilot with valve, thermocouple and pilot max 50 mbar – max 95 KW
BIS12118 RG (TSG) HP-1/4 with valve, thermocouple and gas regulator – max 95 KW
BIS12119 RG (TSG) HP-3/8 with valve, thermocouple and gas regulator – max 95 KW

Burner Tubes

Standard burner tube INOX310S, also available refractory block


for high temperature applications up to 1500°C and SIC tube for
high velocity burners.

Datasheet: 1001-1-Burner-Tubes-GB-IT.pdf

Standard and custom length

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SERVICE

Start-up service:
Although all functions of our burners are tested in our headquarters, we offer a service for the
first burner ignition, provide the knowledge of our technicians for regulations and calibrations of
the various installed devices.

Maintenance:
Industrial heat processes are very complex. For this reason, our technicians are completely
available for all post-sell services.

Telephonic support:
In case of burner damage, our technicians are completely available to offer free, complete and
reliable telephonic support.
Remember that only qualified technicians can repair and certify thermal and industrial heating
systems.
We also offer live shat support via Skype (ID bruciatori.santin) and via Email
tecnico@bruciatorisantin.com

Spare parts:
All spare parts for our burners are available on demand. Before spare parts purchase, we
suggest to contact us in order to receive the necessary information.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 74


SOCIAL MEDIA

Case studies, news and events, engineering guide and much more.

Follow our combustion blog dedicated to the world of industrial burners


http://blog.bruciatorisantin.com

GO TO COMBUSTION BLOG

Follow us on Twitter Follow us on Linkedin Subscribe in our channel


@SantinBurners Bruciatori Santin Profile YouTubeChannel

GENERAL INFORMATION ON OUR WEBSITE


www.bruciatorisantin.com

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 75


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Thank you very much for your time. Create the pdf of this page and send us by email at info@bruciatorisantin.com
This help us to improve our services and products.

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 76


NOTE

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 77


All data in this catalogue are not binding. We reserve the right to change specification without
prior notice.


Bruciatori Industriali Santin Snc

Via Ruffini, 3/A 20037

Paderno Dugnano Milano

info@bruciatorisantin.com

Ph. +39 02 99813074

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 78

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