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Thermax Limited Power Division SiteHouse

name: Keeping Check List Frequency: Weekly

Sl. No. Description

Boiler & ESP

Walkways, passages kept clear of material and no loose material is


1
observed on the grating of boiler.
Scrap, cut-pieces, welding electrode stubs, hand-tools kept tidy in work area
2
and disposed suitably.

3 Scrap-bin available

Bed material bags are stacked propely and do not cause hinderance to
4
movement of man on the walkway or plat forms.

5 Fuel leakages from the LDO lines

6 All flamable material are removed from the proximity of burner.

7 Cable trays around the boiler are cleaned of dust deposits.

Bunker top is free of coal deposits and accumulated dust at locations of


8
discharge by travelling tripper.

9 Coal leakages observed from conveyor.

10 Coal leakages observed from the drag chain feeder or screw feeder.

11 Coal leakages observed from PA line.

12 Floor kept clear of ash, water, oil spillage / accumulation.

13 Hot bed material is segregated and kept in baricaded area with hazard sign.

Surrounding equipments are protected from the hot bed material drained
14
from the boiler

15 Cooled bed material is disposed to its intended location.

Fire extinguishers installed at an easy accessible location and not lying on


16
ground.

Location for keeping tools are identified and toolsa are maintained properly
17
at the identified locations.
STG building
Oil and other lubricants are stored in designated areas away from high
1
temperature zones.
2 Oil legakes are contained and routed to one point for collection.
3 Floor kept clear of water, oil spillage / accumulation.

4 Walkways and stairs are clear from material.

Fire extinguishers installed at an easy accessible location and not lying on


5
ground.

1
Thermax Limited Power Division SiteHouse
name: Keeping Check List Frequency: Weekly

Designated location for keeping tools are identified and tools are maintained
6
properly at the identified locations in MCC room.

7 Shoes are kept in designated shelves out side control room.

Water Treatment
1 Chemicals are stored in designated places with label.
2 Flamable chemicals are stored in separate place with warnnig sign displayed
3 Walkways and stairs are clear from material.
Emply containers are stored / stacked in the separate locaions properly to
4
avoid clogging of walk ways.
5 Floor kept clear of water, oil spillage / accumulation.
6 Leakages observed from pipes & equipments
7 All the leakages are routed to Neutralisation pit.
8 Samples and waste is stored in designated areas and waste bins.

2
Thermax Limited Power Division SiteHouse
name: Keeping Check List Frequency: Weekly

Sl. No. Description


Electrical Installations & Booths
1 Approach to DB, Panels, Switches kept clear
2 Fire extinguishers installed at an easy accessible location.

3 Welding cables and power cables are routed separately.

4 Routing of cables are done properly to avoid obstruction & tripping hazards.
5 Floor of electrical booths kept dry.
6 Rubber mats are in place at electrical panels.

Cooling Tower ACC / WCC


1 Fore bay kept clear of water, oil spillage / accumulation.
2 All the leakages are routed to Neutralisation pit.
Walkways, passages kept clear of material and no loose material is
3
observed on the grating.

Stores
1 Walkways, entry and exits kept clear.
2 Material placed on racks are safely accessible.
3 Compressed gas cylinders are segregated as full or empty and type of gas.
Vertically stored cylinders are secured / chained to avoid toppling and
4
horizontal once guarded against rolling down..
5 Flammables storage areas are isolated from store, office and work area.
6 Bed material bags are stacked in proper gradient safely.

Corrosive material (e.g. acids, alkalis) are stored away from other material
7
and kept on collection trays to safeguard against accidental leakage.

Storing area for lifting tools & tackles, ropes, wire ropes & PPE is dry, clean
8
& free of corrosive material

9 Easy accessibility to installed fire extinguishers ensured in store.

General for all areas.

1 Separate scrap yard is allocated for the site.

Approaches to workstations, offices, time offices, stores, P&M are well laid
2
and demarcated .
Site roads are kept clear of stacked material for free & safe vehicular
3
movement.

4 Empty oil drums are disposed off and are not used as ladder in height work.

Heavy material stacking are taken care of to prevent slips, collapse and
5
rolling.

3
Thermax Limited Power Division SiteHouse
name: Keeping Check List Frequency: Weekly

Checked By

Designation

4
Thermax Limited Power Division SiteHouse
name: Keeping Check List Frequency: Weekly

Observation Rating
Please rate 1 to 5 where one
Yes / No is poor and 5 is excellent
when answer is Yes

Average Rating 2.5

5
Thermax Limited Power Division SiteHouse
name: Keeping Check List Frequency: Weekly

Average Rating #DIV/0!


1

Average Rating #DIV/0!

6
Thermax Limited Power Division SiteHouse
name: Keeping Check List Frequency: Weekly

Observation Rating

Average Rating #DIV/0!

Average Rating #DIV/0!

Average Rating #DIV/0!

Average Rating #DIV/0!

7
Thermax Limited Power Division SiteHouse
name: Keeping Check List Frequency: Weekly

Date Time

8
Thermax Limited Power DivisionSiteFire Extinguisher
name: Checklist Frequency : Monthly

Area & Zone no:

Sr No Observation Yes No

Interior Extinguishers:
Mounted in an easily accessible place, no debris or material stacked in
1 front of it.
Safety pin is in place and intact. Nothing else should be used in place of
2 the pin.

3 Label is clear and extinguisher type and instructions can be read easily.

4 Handle is intact and not bent or broken.


5 Pressure gauge is in the green and is not damaged.
Discharge hoses/nozzle is in good shape and not clogged, cracked, or
6 broken

7 Extinguisher was turned upside down at least three times (shaken)

Exterior Extinguishers:
Discharge Hose/nozzle is in good shape and not clogged, cracked, or
1 broken
It is mounted in an easily accessible area, with nothing stacked around
2 it.
3 Safety Pin is in place and not damaged.
4 Pressure gauge is in the green and not damaged.
Label is readable and displays the type of extinguisher and the
5 instructions for use.
6 It is not rusty, or has any type of corrosion build up.

7 Extinguisher was turned upside down at least three times. (Shaken)

8 The location of the extinguisher is easily identifiable. (signs)

Checked By Date Time

Designation

9
Thermax Limited Power DivisionSiteFire Extinguisher
name: Checklist Frequency : Monthly

Record of Extinguishers installed


Type of Checked Next Due Hydralic Signature
Sr No Location Zone Capacity
Extinguisher on Date Test Date

10
Thermax Limited Power DivisionSite name:Sand Bucket Checklist Frequency : Monthly

AREA AREA AREA AREA AREA


Sl no CHECK POINTS
CHP STG & SW.GR. FUEL tank bunker boiler

Are the buckets


1 approachable?

Are all buckets filled


2 with sand ?

Kept in marked placed


3 or not?

4 Remarks

Checked by date time

designation
Fuel
Thermax Limited Power DivisionSite name: tank Check List Frequency: Monthly

Sr. No Safety Measures Observation

1 Fencing is intact. Yes No


Gate is Locked and gap between edges should not be more than 3
2 Inches.
3 Licence number is diplayed
4 Warning sign is diplayed
5 Bund wall is intact
6 No accumulation of water / oil inside the bund wall
7 Earthing to the tank
8 Capacity & name of fuel stored is displayed on the tank
9 Tank liquid level guage
10 Bund wall pit valve is installed and operational
11 House keeping in the surrounding area.
12 Extinguiher and fire bucket with rain protection us provided
13 MSDS of the fuel is dispalyed on the location
Electrical connection / wiring are in good condition and is not
14 damaged
15 Hydrant line is operational and monitor is working if available.
Unloading pipe is on good condition and is free from cracks and
16 leakages.
17 Earhting clamps are available for unloading tanker
Surrounding Electrical equipments are grounded properly and coduite
18 for the cable is free of leakages
19 Illimination around the tank ius minimum 120 Lux
20 Fuel piping is free of leakages and supported properly .

Checked By Date Time

Designation

12
Thermax Limited Power DivisionSite name: Fire Hydrant System Checklist Frequency : Monthly

Sr. No Check point No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8
1 Fire hydrant are marked and numbered
2 Valve and wheel and coupling wahser are available
3 Hose box is availbale
4 Hose is available inside the box
5 Key is available in the box.
6 Hydrant coupling cap is available and fitted.
7 Point is easy access and free from vegitation.
8 F Rod is available for every five hydrant point.

Checked By Date Time

Designation

13
Thermax Limited Power DivisionSite name: Fire Hydrant System Checklist Frequency : Monthly

No.9 No.10

14
CheckList
Thermax Limited Power DivisionSite name:for Pressure Vessel Testing Frequency : Monthly

Sr. No Safety Measures Yes No


All the components are in good conditon and meeting working pressure
1 requirements.
Methods of isolating facilities being tested from the test equipment are
2 adequate.
Manifolds and other facilities are properly installed and will be adequately
3 protected from damage in the event that violent failure or water surges
occour.

4 Dewatering discharge lines are properly restrained ribbed or anchored.

Inspect and X-ray all temporary welds on test headers subject to test
5 pressure.
6 Adequate lighting is provided in the area.

Checked By Date Time

Designation

15
Plant Illumination Checklist Frequency :Quarterly

Minimum Average
SR.NO Location Observed
illiumination

1 Fire pump house 100


4 Boiler area 100
5 STG area ( Turbine floor ) 100

6 STG area ( Condenser area) 100

7 MCC Room 150

8 Electrical & instrumentation lab 450


11 Water reservoir area 50

12 Pretreatment plant area 100

13 DM plant area 100


14 Laboratory 300

15 Cooling tower area 50

16 ACW & MCP pump area 50

17 Control Room / AVR Room 300

18 UPS Room & Eng. Station(VFD) 100


19 Aux. Tr. Yard 50

20 All stair case 50

21 Out side area to STG building 20

22 Out side area to office 20

23 Coal & Ash handling plant


100

Checked By Date Time

Designation

16
Plant Illumination Checklist Frequency :Quarterly

Is MCB Is
Are MCBs emergency
Is illumination % Of installed easily
SR.NO CHECK POINTS adequate? lamps glowing. approachab properly lighting Remarks
earthed?
le? glowing?

YES / NO YES / NO YES / NO YES / NO YES / NO


2 Fuel tank area
4 Boiler area
STG area ( Turbine floor
5 )
STG area
6 ( Condenser area)
7 MCC Room
9 Water reservoir area
Pretreatment plant
10 area
11 DM plant area
12 Cooling tower area
ACW & MCP pump
13 area
Control Room / AVR
14 Room
UPS Room & Eng.
15 station
16 Aux. Tr. Yard
17 All stair case
Out side area to STG
18 building

19 Out side area to office

Checke designation date time


d by

17
Check List for Plant Ladder Frequency : Half Yearly

Sl no DETAILS STATUS REMARKS


1 Are ladders inspected annually?
2 Portable ladders are equipped with safety feet?

3 Extension ladders are tied, blocked or secured during use?

5 Defective ladders are destroyed?

6 Are ladders are free from oil, grease or slippery materials?

Extension ladders have a pitch such that horizontal distance


7 from top support to foot to the ladder ¼ the working
distance?
Do all extension ladders extend 3 feet above the working
8 surface?
9 Are ladders kept from blocking doors or aisles?
Are cages provided on fixed ladders , after steps beyond 6’
10 height
Footing /anchor’s for scaffoldings are rigid and capable of
11 carrying two times the intended load w/o setting or
displacement?

12 Do qualified personal build scaffolding?

Checked By Date Time

Designation

18
Belt Conveyor
Thermax Limited Power DivisionSite name: Checklist Frequency: Monthly

BCN –
Sl. Pull Chord Switch WORKING Sl. Pull Chord Switch WORKING
REMARKS
No. No. YES / NO No. No. YES / NO
1 10
2 11
3 12
4 13
5 14
6 15
7 16
8 17
9 18
a Siren in working condition. Yes /No
b LCS working Yes/ No
c zero speed switch is working Yes/ No
d machine guard available for drive Yes/ No
e Pulley guard available for tail end Yes/ No

BCN –
Sl. Belt Sway Switch WORKING Sl. Belt Sway Switch WORKING
REMARKS
No. No. YES / NO No. No. YES / NO
1 10
2 11
3 12
4 13
5 14
6 15
7 16
8 17
9 18
a Siren in working condition. Yes /No
b LCS working Yes/ No
c zero speed switch is working Yes/ No
d machine guard available for drive Yes/ No
e Pulley guard available for tail end Yes/ No

Name:

Designation:

Date & Signature:

19
Belt Conveyor
Thermax Limited Power DivisionSite name: Checklist Frequency: Monthly

REMARKS

REMARKS

20
Transformer
Thermax Limited Power DivisionSite name: Switch Yard Checklist Frequency : Montlhy

Date
Actual
Sr. No. Check Points Normal Condition Remarks
Condition
1 Transformer oil leakage No leakage
2 PT oil leakage No leakage
3 CT oil leakage No leakage
4 CT / PT JB properly closed Closed
5 Earthing visual inspection OK
6 Silica gel condition OK
7 Breather oil cup level OK
8 Conservator oil tank level OK
9 Any sparking observed No
10 Vegiation growth Observed No

Checked By Date Time

Designation

21
Somke
Thermax Limited Power DivisionSite Detection
name: System Checklsit Frequency: Montlhy

Date

Normal Actual
Sr. No. Location of Smoke Detector Zone No: Condition Remarks
Condition

1 Control Room Working


Working
Working
2 AVR Room Working
Working
Working
3 Office Area Working
Working
Working
Working
4 Battery Bank Room Working
Working
Working
5 Pantry passage Working
Working
Working
6 Cable cellar Working
Working
Working
7 Control room entry passage Working
Working
Working
8 UPS Room Working
Working
Working
9 Engg. Station Room Working
Working
Working
10 MCC Room Working
Working
Working

Checked By Date Time

Designation

22
MCC
Thermax Limited Power DivisionSite name:Cable Room Checklist Frequency: Monthly

Normal Actual
Check points Parameter Parameter
A SWITCH GEAR & MCC ROOM CHECKING
1 Ventilation system Running
2 Doors and windows are close? Close
3 MCC earthing strip tightness ( Visual inspection ) Connected
4 Rubber mats? Available
5 Chequered plate on cable trenches In position
6 Other abnormality?
7 Panels doors closed or not Closed
8 Protection from vermin
B Cable cellar
1 Cable on tray? Yes/No
2 Any breaches? Yes/No
3 Other abnormality? Yes/No

Checked By Date

Designation
MCC
Thermax Limited Power DivisionSite name:Cable Room Checklist Frequency: Monthly

Remarks

Time

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