Asme Seccion Viii Div. 1 Ed 2015 Calculos Mecanico

ASME SECCION VIII DIV.
1 ED 2015 CALCULOS MECANICO

Cylinders/Covers
Component: Shell Cylinder

ASME Section VIII-1 2015 UG-27 Thickness of Shells under Int. Pressure
--- Calculations --- Cylinder Internal Pressure

Material: SA-516 K02700 Grd 70 Plate
Design pressure P = 220 psi Design temperature T = 720 F
Radiography = Spot Joint eff.circ str. E = 0.85
Design stress S = 16780 psi Joint eff.long str. E = 0.85
Design stress, long S = 16780 psi Min thk. UG-16(b) tmin = 0.1875 in
Inside corr.allow. CAI = 0.125 in Outside corr. all. CAO = 0.0 in
Material tolerance Tol = 0.0 in TEMA min. thickness tm = 0.5 in
Outside diameter OD = 60.6875 in Corroded radius IR = 29.8438 in
Required wall thickness of the cylinder , greater of:

Circumferential stress
t = (P*IR / (S*E-0.6*P))+cai+cao+tol = 0.5896 in UG-27(c)(1)
Longitudinal stress
t = (P*IR / (2*S*E+0.4*P))+cai+cao+tol = 0.3545 in UG-27(c)(2)
Actual wall thickness of cylinder: tnom = 0.625 in
(Required wall tks. for nozzle attachments, E=1 , tri = 0.3944 in )

ASME SECCION VIII DIV. 1 ED 2015 CALCULOS MECANICO
Cylinders/Covers
Component: Front Head Cylinder



Longitudinal stress

Cylinders/Covers
Component: Shell Cover Cylinder



Longitudinal stress

Cylinders/Covers
Component: Rear Head Cover

ASME Section VIII-1 2015 UG-32 Formed Heads, and Sections,
Pressure on Concave Side
--- Calculations --- Ellipsoidal Cover Internal Pressure with t/L >= 0.002
Radiography = Spot Joint efficiency E = 1
Design stress S = 16780 psi TEMA min. thk tm = 0.5 in
Min thk UG-16(b) tmin = 0.3125 in
Inside corr.all. CAI = 0.125 in Outside corr.all. CAO = 0.125 in
Major/minor rat. D/2h = 2.0 Forming tolerance Tol = 0.0 in
Corroded min. thk t = 0.3819 in Equiv.dish radius L = 52.3687 in
Minimum thickness ts = 1.25 in Ratio ts/L ts/L = 0.02387
K =0.1667*(2+(D/2h)**2) = 1.0 Material tol. Tol = 0.0 in
Outside diameter OD = 60.9375 in Corroded diameter ID = 58.1875 in
Required wall thickness of the cover:

t = (P*ID*K / (2*S*E-0.2*P))+cai+cao+tol = 0.6319 in App. 1-4(c)
Actual wall thickness of cover: tnom = 1.5 in

(If opening & reinf. are within 80% of head diameter, tri = 0.3437 in )
ASME Section VIII-1 2015 UG-33 Formed Heads, Pressure on Convex Side
--- Calculations --- Ellipsoidal Cover External Pressure

Design pressure PE = 220 psi Design temperature T = 720 F
Inside corr. allow. CAI = 0.125 in Outside corr. all. CAO = 0.125 in
Radiography = Spot Forming tolerance Tol = 0 in
Material tolerance Tol = 0 in
Cover outside dia. Do = 60.9375 in Outside sph.radius Ro = 54.8438 in
Nominal thickness tnom = 1.5 in tnom-CAI-CAO-Tol t = 1.25 in
Ko factor (UG-33.1) Ko = 0.9 Ro/t ratio Rot = 43.875
UG-33(a) 714.8/1.67 = 428.03 psi Mod. of elasticity ME = 25040000 psi
A factor = 0.125/Rot = 0.002849 B factor CS-2 B = 9759
Maximum allowed external pressure: Pa = B / Rot = 222.42 psi

Actual external design pressure: PE = 220 psi
(Required cov. tks. for nozzle attachments at PE, tre = 1.24 in )

Cylinders/Covers
Component: Shell Cover

ASME Section VIII-1 2015 UG-32 Formed Heads, and Sections,
Pressure on Concave Side
--- Calculations --- Ellipsoidal Cover Internal Pressure with t/L >= 0.002
Design stress S = 16780 psi TEMA min. thk tm = 0.5 in
Min thk UG-16(b) tmin = 0.1875 in
Inside corr.all. CAI = 0.125 in Outside corr.all. CAO = 0.0 in
Major/minor rat. D/2h = 2.0 Forming tolerance Tol = 0.0 in
Corroded min. thk t = 0.4329 in Equiv.dish radius L = 59.3438 in
Minimum thickness ts = 0.4375 in Ratio ts/L ts/L = 0.00737
K =0.1667*(2+(D/2h)**2) = 1.0 Material tol. Tol = 0.0 in
Outside diameter OD = 66.8125 in Corroded diameter OD = 66.8125 in
Required wall thickness of the cover:

t = (P*OD*K / (2*S*E+2*P*(K-0.1)))+cai+cao+tol = 0.5579 in App. 1-4(c)
Actual wall thickness of cover: tnom = 0.5625 in

(If opening & reinf. are within 80% of head diameter, tri = 0.3921 in )
Cylinders/Covers
Component: Tubes

Material: SA-179 K01200 Smls. tube
Radiography = - Joint eff.circ str. E = 1
Design stress S = 11720 psi Joint eff.long str. E = -
Design stress, long S = - Min thk. UG-16(b) tmin = -
Outside diameter OD = 0.75 in Corroded radius OR = 0.375 in

t = (P*OR / (S*E+0.4*P))+cai+cao+tol = 0.0153 in APP.1-1(A)
Longitudinal stress
t = (P*IR / (2*S*E+0.4*P))+cai+cao+tol = - UG-27(c)(2)
(Required wall tks. for nozzle attachments, E=- , tri = - )
ASME Section VIII-1 2015 UG-28 Thickness of Shells under Ext. Pressure
--- Calculations --- Cylinder External Pressure

Material: SA-179 K01200 Smls. tube
Design pressure PE = 220 psi Design temperature T = 720 F
Inside corr. allow. CAI = 0 in Corrosion allow. CAO = 0 in
Radiography = - Material tol. Tol = 0.0083 in
Cyl. outside dia. Do = 0.75 in Cylinder length EP L = 240 in
Max length EP Lmax = 720.0 in
Nominal thickness tnom = 0.083 in (tnom-CAI-CAO-Tol) t = 0.0747 in
L/Do ratio Ldo = 320.0 Do/t Dot = 10.0402
(2*S) or (0.9*yield) SE = - Mod. of elasticity ME = 25240002 psi
A factor SII-D-FigG A = 0.01105 B factor CS-1 B = 9669
Max allowed external pressure: Pa = 4*B / (3*Dot) = 1284.11 psi

Actual external design pressure: PE = 220 psi
(Required cyl. tks. for nozzle attachments at PE, tre = 0.0207 in )

Cylinders/Covers
Component: Front Pass Partition
Pass Partition Plate Max. Allowed Pressure Differential (TEMA 2007 RCB-9.132)
Pass plate material: SA-516 K02700 Grd 70 Plate

Thickness t = 0.5 in Pressure drop qa = 1.4 psi
TEMA min thk tmin = 0.5 in
Corrosion allowance c = 0.0 in Minimum thickness, tm
Design stress S = 18520 psi tm = b*SQRT((qa*B)/(1.5*S)) + c
Max. allowable pressure drop: q = (1.5*S*((t-c)/b)**2)/B = see table below
Sides fixed Dim a Dim b a/b B factor q tm Selected

in in psi in
a & b 59.4375 36.0625 1.648 0.574 9.3 0.1924

a 59.4375 36.0625 1.648 0.497 10.7 0.179
b 59.4375 36.0625 1.648 0.663 8.1 0.2068 *
Cylinders/Covers
Floating head cross over area per TEMA RCB-5.11
Flange inside diam. ID = 57.9375 in Head dish radius dr = 52.1437 in

Flange thk available t = 3.9375 in Number tube passes tp = 2
Tube OD tod = 0.75 in Tube thickness tt = 0.083 in
Number of tubes nt = 3402
Head depth h = 14.5 in

Head segment area:
dr**2*ACOS((dr-h)/dr)-(dr-h)*SQRT(2*dr*h-h**2) s = 719.6 in2
Available turn around flow area under flange = t*ID AF = 228.1 in2
Available turn around flow area in head = s*(1/tp)*2 AH = 719.6 in2
Total turn around area = AF+AH A = 947.8 in2
Flow area of one tube = Pi*((tod-2*tt)/2)**2 at = 0.2679 in2

Average flow area per pass = (1/tp)*nt*at ap = 455.6 in2
A >= 1.3 *ap

947.8 in2 >= 592.3 in2
Body Flanges
Component: Front Head Flng At Cov
ASME Section VIII-1 2015 App. 2 Bolted Flange With Ring Type Gaskets
Flange type: Integral tapered hub - ASME fig.2-4(6)

Flange material: SA-105 K03504 Forgings
Int. design pressure PI = 220 psi Design temperature T = 670 F
Ext. design pressure PE = 0 psi B1 = B+g1 or B+go B1 = -
Inside corr. allow CAI = 0.125 in Outside corr. all. CAO = 0.0 in
Stress (operating) SFO = 17560 psi Stress (atmos.) SFA = 20000 psi
Outside diameter A = 64.6875 in Inside spherical rad. L = -
Inside diameter B = 59.6875 in Hub thickness g1 = 0.5625 in
Bolt circle diameter C = 63.0625 in Hub tks. at attach. go = 0.4375 in
Mean gasket diameter G = 61.3125 in Weld leg/hub length h = 1.0 in
Hub to bolt circle R = 1.125 in Bolt circle to OD E = 0.8125 in
Flange thickness t = 5.0 in
Overlay thickness OL = -
Gasket material: Flat Metal Jacket Fiber Iron

Gasket outside dia. ODG = 61.8125 in Gasket width N = 0.5 in
Gasket thickness tks = 0.125 in Gasket factor m = 3.75
Gasket seating stress y = 7600 psi Gasket eff. width b = 0.25 in
Gasket unit stress Sg = 7839 psi W = 0.0 in factor f = 0.0 in
Gasket rib length Rib = 60.8125 in Seating width bo = 0.25 in
Gasket rib eff width Br = 0.1875 in (Table 2-5.2 facing 1a/1b Col. II )
Bolt material: SA-193 G41400 Grd B7 Bolt(<= 2 1/2)

Bolt diameter db = 0.75 in No. of bolts n = 100
Bolt root area Area = 0.302 in2 Sg = Ab*Sa/((Pi/4)*((do-f)**2-di**2))
Bsmax = 2*db+6*t/(m+0.5) Actual bolt spacing Bs = 1.9812 in
Max bolt spacing BsMax = 8.5588 in Min bolt spacing BsMin = 1.75 in
Cf = SQRT(Bs/Bsmax) Cf = 0.481 Cf used Cf = 1
Stress (operating) SB = 25000 psi Stress (atmos.) SA = 25000 psi
Bolting calculations:
Joint-contact compr. load HP = 6.2832*b*G*PI*m+2*Br*m*PI*RIB = 98269 lbf
Hydrostatic end force H = 0.7854*G*G*PI = 649549 lbf
Hydrostatic end force H = 0.7854*G*G*PE = 0 lbf
Operating conditions:
Min. calc. bolt load WM1 = HP+H = 747818 lbf
Min. used bolt load WM1 = max of 2 mating flanges = 747818 lbf
Bolting up conditions:
Minimum bolt load WM2 = 3.1416*b*G*y+Br*y*RIB = 452634 lbf
Required bolt area AM = WM2/SA or WM1/SB = 29.91 in2
Available bolt area AB = No.Bolt*Area = 30.2 in2
Body Flanges
Ratio of bolt areas AB/AM = 1.01

Design bolt load W = 0.5*(AM+AB)*SA = 751409 lbf
Minimum gasket width NMIN = AB*SA/(6.283*y*G) = 0.2579 in

Gasket compression stress Gcst = AB*SA/((Pi*G*N)+(Br*RIB)) = 7009 psi
Loads: Integral Flange Calculations

Hydrostatic end load HD = 0.785*B*B*PI = 615574 lbf
Hydrostatic end load HDe= 0.785*B*B*PE = 0 lbf
Gasket load HG = WM1-H = 98269 lbf
Result. hydrostatic force HT = H-HD = 33974 lbf
Result. hydrostatic force HTe= He-HDe = 0 lbf
Gasket load HG = W = 751409 lbf
Hydrostatic lever arm hd = R+0.5*g1 = 1.4063 in
Gasket load lever arm hg = (C-G)/2. = 0.875 in
Result. hydro. lever arm ht = (R+g1+hg)/2.0 = 1.2813 in
Hydrostatic moment MD = HD*hd = 865651 lbf*in
Gasket moment MG = HG*hg = 85986 lbf*in
Result. hydro. moment MT = HT*ht = 43530 lbf*in
Total operating moment MOP = MD+MG+MT = 995167 lbf*in
MOPe = HDe(hd-hg)+HTe(ht-hg) = 0 lbf*in
Bolt up moment MATM = W*hg = 657483 lbf*in
Effective bolt moment MB = MATM*SFO/SFA = 577270 lbf*in
Total moment MO = MOP or MB = 995167 lbf*in
Bolt spacing correction M = MO*Cf = 995167 lbf*in

(TEMA 2007 RCB-11.23) Cf= 1
Flange shape constants:

K = A/B = 1.0838 ho = SQ(B*g0) = 5.1101
T = Fig.2-7.1 = 1.883 h/ho = h/ho = 0.1957
Z = Fig.2-7.1 = 12.4576 F = Fig.2-7.2 = 0.8982
Y = Fig.2-7.1 = 24.023 V = Fig.2-7.3 = 0.4562
U = Fig.2-7.1 = 26.3989 f = Fig.2-7.6 = 1.093
g1/g0 = g1/g0 = 1.2857 e = F/ho = 0.1758
t = = 5.0 in
d = U*ho*g0*g0/V = 56.5972 Alpha = t*e+1.0 = 1.8788
Body Flanges
Beta = 1.333*t*e+1.0 = 2.1715 Gamma = Alpha/T = 0.9978

Delta = t*t*t/d = 2.2086 Lambda = Gamma+Delta = 3.2064
Stress calculations: Allowable stress:

Long. hub SH = (f*M)/(Lambda*g1**2*B) = 17963 psi 1.5*SFO = 26340 psi
Radial SR = Beta*M/(Lambda*t**2*B) = 452 psi SFO = 17560 psi
Tangential ST1 = M*Y/(t**2*B)-(Z*SR) = 10395 psi SFO = 17560 psi
(greater) ST2 = (SH+SR)/2 or (SH+ST1)/2 = 14178 psi SFO = 17560 psi
Component: Channel Cover

ASME Section VIII-1 2015 UG-34 Unstayed Flat Heads and Covers
--- Calculations --- Channel Cover Internal Pressure

Stress (operating) SO = 18520 psi Stress (atmos.) SA = 20000 psi
Corr. allowance CAI = 0.125 in
Outside diameter OD = 64.6875 in
Bolt circle diameter C = 63.0625 in
Mean gasket diameter G = 61.3125 in
Mod. of elasticity ME = 25630002 psi
Required thickness t = 4.3384 in Nominal thickness tn = 4.5625 in
Gasket load lever arm hg = (C-G)/2 = 0.875 in
ASME Section VIII-1 2015 UG-34 Unstayed Flat Heads and Covers
--- Calculations --- Channel Cover Internal Pressure

Operating bolt load Wo = 747818 lbf Factor 'C' C = 0.3
Gasket seating load Wb = 751409 lbf Joint efficiency E = 1
Available bolt area Ab = 30.2 in2 Factor x per UG-39(d)(2) = 1
Bolt stress (oper.) Sb = 25000 psi Nominal diameter ND = 59.4375 in
Code required cover thickness:

Operating: t = G*sqrt(x*(C*P/SO*E+1.9*Wo*hg/(SO*E*G**3))) = 3.8068 in
Bolting: t = G*sqrt(x*(1.9*Wb*hg/(SA*E*G**3))) = 1.0093 in
TEMA 2007 RCB-9.21 (cover deflection)

Y = G*(0.0435*G**3*P+0.5*Sb*Ab*hg)/(ME*tn**3) = 0.11 in
Ymax = 0.03 in. (0.076 mm) or ND/800 or User specified = 0.0743 in
t = (G*(0.0435*G**3*P+0.5*Sb*Ab*hg)/(ME*Ymax))**.333 = 4.3384 in
Thicknesses do NOT include corrosion or recesses.
Component: Front Head Flng At Cov
ASME Section VIII Div.1 2015, Appendix 2, 2-14 Flange Rigidity

Body Flanges
--- Calculations ---
Operating moment, Mo = 995167 lbf*in Gasket seat. moment Ma = 657483 lbf*in

Factor VI VI = 0.4562 Factor L L = 3.2064
Mod. elast.design T Ed = 25630002 psi Mod.elast.atm. temp Ea = 29200000 psi
Thickness g0 g0 = 0.4375 in Factor h0 h0 = 5.1101 in
Factor KI KI = 0.3 Factor KL KL = 0.2
Corrosion allowance ca = 0.125 in Factor K K = 1.0838
Thickness, T T = 5.0 in
Flange Rigidity
Loose type flanges without hubs and optional flanges designed as loose type
Gasket seating J = 109.4 * Ma / (E * T ** 3 * Ln(K) * KL) = -
Operating J = 109.4 * Mo / (E * T ** 3 * Ln(K) * KL) = -
Integral type flanges and optional type flanges designed as integral and
Loose type flanges with hubs
Gasket seating J = 52.14 * Ma * VI/ (L*E*G0**2 * ho * KI) = 0.5693
Operating J = 52.14 * Mo * VI/ (L*E*G0**2 * ho * KI) = 0.9817
ASME appendix 2 calculation of hub thickness 'go' as a cylinder
Design pressure P = 220 psi Allowable stress S = 17560 psi

Outside radius OR = - Inside radius IR = 29.8438 in
Joint efficiency E = 0.85 Corr.Allow or OL c = 0.125 in
Material tolerance tol = 0.0 in
Min hub thk / small end = P*IR / (S*E - 0.6*P)+c+Tol UG-27(c)(1)

= 0.5688 in
Hub thk / small end = 0.625 in
New thickness 'go = 0.5625 in New thickness 'g1' = 0.6875 in

Corroded thickness 'go' = 0.4375 in Corroded thk 'g1' = 0.5625 in
NOTE: Hub thickness must be thinner of the attched cylinder or head

go = MIN [hub thk, tn]
Body Flanges
Component: Front Head Flng At TS


Gasket unit stress Sg = 8136 psi factor f = 0.0 in

Body Flanges




(TEMA 2007 RCB-11.23) Cf= 1

K = A/B = 1.0859 ho = SQ(B*g0) = 5.1101
T = Fig.2-7.1 = 1.8823 h/ho = h/ho = 0.1957
Z = Fig.2-7.1 = 12.1669 F = Fig.2-7.2 = 0.8982
Y = Fig.2-7.1 = 23.4665 V = Fig.2-7.3 = 0.4562
U = Fig.2-7.1 = 25.7874 f = Fig.2-7.6 = 1.093
g1/g0 = g1/g0 = 1.2857 e = F/ho = 0.1758
t = = 5.0625 in
d = U*ho*g0*g0/V = 55.2861 Alpha = t*e+1.0 = 1.8898
Body Flanges


Component: Front Head Flng At TS
Operating moment, Mo = 1038357 lbf*inGasket seat. moment Ma = 679468 lbf*in

Flange Rigidity


= 0.5688 in

Body Flanges
NOTE: Hub thickness must be thinner of the attched cylinder or head

go = MIN [hub thk, tn]
Body Flanges
Component: Front Shell Flng



Body Flanges




(TEMA 2007 RCB-11.23) Cf= 1

K = A/B = 1.0859 ho = SQ(B*g0) = 5.4629
T = Fig.2-7.1 = 1.8823 h/ho = h/ho = 0.1831
Z = Fig.2-7.1 = 12.1669 F = Fig.2-7.2 = 0.9002
Y = Fig.2-7.1 = 23.4665 V = Fig.2-7.3 = 0.469
U = Fig.2-7.1 = 25.7874 f = Fig.2-7.6 = 1.0641
g1/g0 = g1/g0 = 1.25 e = F/ho = 0.1648
t = = 4.8125 in
d = U*ho*g0*g0/V = 75.09 Alpha = t*e+1.0 = 1.793
Body Flanges


Component: Front Shell Flng

Flange Rigidity


= 0.6052 in

Body Flanges
Component: Rear Shell Flng



Body Flanges




(TEMA 2007 RCB-11.23) Cf= 1

K = A/B = 1.1895 ho = SQ(B*g0) = 5.4629
T = Fig.2-7.1 = 1.8432 h/ho = h/ho = 0.1831
Z = Fig.2-7.1 = 5.8195 F = Fig.2-7.2 = 0.9015
Y = Fig.2-7.1 = 11.2793 V = Fig.2-7.3 = 0.4816
U = Fig.2-7.1 = 12.3948 f = Fig.2-7.6 = 1.0
g1/g0 = g1/g0 = 1.2 e = F/ho = 0.165
t = = 6.375 in
d = U*ho*g0*g0/V = 35.1518 Alpha = t*e+1.0 = 2.052
Body Flanges


Component: Rear Shell Flng

Flange Rigidity


= 0.6052 in

Body Flanges
Component: Rear Head Flng At TS
and Appendix 1 (1-6)
Flange type: Integral ring - ASME fig.2-4(7)
Flange thickness t = 1.8125 in Corroded BC to OD dim Ec = 0.75 in


Body Flanges


Dished cover attach.angle Beta1 = ArcSin(B/(2*L+t))= -
Loads:
Internal pressure -- Operating conditions:
Radial membrane load HR = HD*Cot(Beta1) = 0 lbf
Internal pressure -- Bolting up conditions:
External pressure -- Operating conditions:

Hydrostatic end load HD = 0.785*B*B*PE = 585023 lbf
Radial membrane load HR = HD*Cot(Beta1) = 0 lbf
External pressure -- Bolting up conditions:
Gasket load W = 0.5*(AM2+AB)*SA = 464386 lbf

Radial load lever arm hr = = 0.0 in
Dish off set distance from gasket face = 0.0 in
Operating conditions -- Internal pressure:

Hydrostatic moment MD = HD*hd =1005508 lbf*in
Radial moment MR = HR*hr = 0 lbf*in
Total operating moment MOP = MD+MG+MT+MR =1155336 lbf*in
Bolting up conditions -- Internal pressure:
Bolt up moment MATM = W*hg =1538956 lbf*in
Body Flanges
Operating conditions -- External pressure:

Hydrostatic moment MD = HD*(hd-hg) =-347357 lbf*in
Result. hydro. moment MT = HT*(ht-hg) = 709 lbf*in
Total operating moment MOP = MD+MT+MR =-346648 lbf*in
Bolting up conditions -- External pressure:

K = A/B = 1.1117 ho = SQ(B*g0) = 8.5284
T = Fig.2-7.1 = 1.873 h/ho = h/ho = 0.0366
Z = Fig.2-7.1 = 9.4784 F = Fig.2-7.2 = 0.9085
Y = Fig.2-7.1 = 18.3153 V = Fig.2-7.3 = 0.5395
U = Fig.2-7.1 = 20.1266 f = Fig.2-7.6 = 1.4586
g1/g0 = g1/g0 = 1.25 e = F/ho = 0.1065
t = = 1.8125 in
d = U*ho*g0*g0/V = 497.1065 Alpha = t*e+1.0 = 1.1931

Tangential ST1 = M*Y/(t**2*B)-(Z*SR) = -323 psi SFO = 16240 psi
Component: Backing Flange
ASME Section VIII-1 2015 App. 2 Rules for Bolted Flange Connections
With Ring Type Gaskets
Flange material: SA-516 K02700 Grd 70 Plate

Ext. design pressure PE = 220 psi
Inside corr. allow. cai = 0.125 in Outside corr. allow. cao = 0.125 in
Stress (operating) SFO = 16780 psi Stress (ambient) SFA = 20000 psi
Outside diameter (new) A = 64.9375 in Outside diam. (corr.) A = 64.6875 in
Inside diameter (new) B = 57.9375 in Inside diam. (corr.) B = 58.1875 in
Bolt circle diameter C = 63.1875 in Mean gasket diameter G = 58.5625 in
Code calculated thk. t = 7.8125 in
TEMA calculated thk. t = 7.9005 in Actual thickness ta = 9.0 in
Loads:
Internal pressure -- Operating conditions:
Body Flanges
Joint contact compr. load HP = 6.2832*b*G*PI*m = 56919 lbf

Internal pressure -- Bolting up conditions:
External pressure -- Operating conditions:

Hydrostatic end load HD = 0.785*B*B*PE = 585023 lbf
External pressure -- Bolting up conditions:
Gasket load W = 0.5*(AM2+AB)*SA = 464386 lbf
Hydrostatic lever arm hd = (C-B)/2.0 = 2.5 in

Result. hydro. lever arm ht = (C-G)/2.0 = 2.3125 in
Radial load lever arm hr = = -
Dish off set distance from gasket face = -
Operating conditions -- Internal pressure:

Hydrostatic moment MD = HD*hd =1462558 lbf*in
Total operating moment MOP = MD+MG+MT+MR =1611676 lbf*in
Bolting up conditions -- Internal pressure:
Operating conditions -- External pressure:

Hydrostatic moment MD = HD*(hd-hg) = 109692 lbf*in
Result. hydro. moment MT = HT*(ht-hg) = 0 lbf*in
Total operating moment MOP = MD+MT+MR = 109692 lbf*in
Bolting up conditions -- External pressure:
Body Flanges
Design pressure: P = PI for internal pressure condition

= PE for external pressure condition
Shape constants: K = A/B = 1.1117 Y = 18.3153
Moment factor (split ring(s)) Mf = 2.0
Required thickness: t = Sqrt(MF*MO*Y/(S*B)) = See Table Below
Moment MO Thickness t
Internal pressure:
Operating condition 1611676 lbf*in 7.8125 in
Bolting up condition 1538956 lbf*in 7.0 in
External pressure:
Operating condition 109692 lbf*in 2.0625 in
Bolting up condition 1073892 lbf*in 5.875 in
Code thickness 7.8125 in

TEMA thickness 7.9005 in
corr. allow. on thk not included above 0.25 in
Actual thickness 9.0 in
Factor KL KL = 0.20 Mod of Elast. E = 25040000 psi

Factor K K = 1.11 Corroded thk ta ta = 8.75 in
Split factor Sp = 2.00 Number of split rings = 1
Min thk for Rig tmin = 8.75 in New thickness tn = 9.0 in
Moment Mo = 1611676 lbf*in
Rigidity index, J = 109.4*Sp*Mo/(E*ta**3*Ln(K)*KL) J = 0.99
TEMA Ninth Edition - 2007 RCB-5.141 Backing Device Thickness (Type S)

Style 'B'
Outside diameter A = 64.6875 in Inside diameter B = 58.1875 in

Bolt circle diameter C = 63.1875 in Distance H H = 2.5 in
Design bolt load W = 666600 lbf Factor Y Y = 18.3153
Tubesheet OD Z = 58.9375 in Multiplier F F = 2
BR Allowable stress Sbr = 16780 psi Ss = 0.8*S Ss = 13424 psi
Tubesheet All Stress Sts = 16780 psi Ratio Sbr/Sts = 1
Angle (degrees) Angle = - Corr.Allow (both sides) = 0.25 in
Body Flanges
Shear thickness Shear minimum TEMA thk = 1.0 in

BR, ts= W / (Pi * Z * Ss)= 0.2677 in tubesheet, t*Ratio = 0.2677 in
BR, selected min shear t = 1.0 in Tubesheet, min shear tts = 1.0 in
TEMA thickness T = SQRT(F * W * H * Y / (B * S)) T = 7.9005 in

Code thickness tc = 7.8125 in
Corrosion allowance on thickness not included above c = 0.25 in
Actual thickness ta ta = 9.0 in
Component: Rear Head Flng At TS

Flange Rigidity
Body Flanges
Component: Shell Cover Flng



Body Flanges




(TEMA 2007 RCB-11.23) Cf= 1

K = A/B = 1.0809 ho = SQ(B*g0) = 6.0786
T = Fig.2-7.1 = 1.884 h/ho = h/ho = 0.1748
Z = Fig.2-7.1 = 12.8841 F = Fig.2-7.2 = 0.9012
Y = Fig.2-7.1 = 24.8395 V = Fig.2-7.3 = 0.4751
U = Fig.2-7.1 = 27.2961 f = Fig.2-7.6 = 1.0608
g1/g0 = g1/g0 = 1.2361 e = F/ho = 0.1483
t = = 5.125 in
d = U*ho*g0*g0/V = 110.4992 Alpha = t*e+1.0 = 1.7598
Body Flanges


Component: Shell Cover Flng

Flange Rigidity


= 0.6535 in

Tubesheets/Expansion Joints
Component: Front Tubesheet Design of Stationary and Floating Tubesheets

ASME VIII-1 2015 UHX-14 - Fig. UHX-14.2(d) Contr. Case: UHX-14.4(b)(1)
Tubesheet material: SA-516 K02700 Grd 70 Plate

Tube material: SA-179 K01200 Smls. tube
Shell material: SA-516 K02700 Grd 70 Plate
Channel material: SA-516 K02700 Grd 70 Plate
Adjacent shell material: -
Design temp. tubesheet T = 720 F Design temp. tubes Tt = 720 F

Design temp. shell Ts = 720 F Design temp. channel Tc = 670 F
Shell metal tmp/TubS T's = 625.3 F Channel metal tmp TS T'c = 576.1 F
TubSh metal tmp at rim T'= 637.5 F Tubesheet OD A = 64.8125 in
TubSh mod.elasticity E = 25040000 psi Shell mod.elasticity Es = 25040000 psi
Channel mod.elast. Ec = 25630002 psi Tube mod.elas. at Tt Et = 25240002 psi
TubSh allowable stress S = 16780 psi Tube mod.elas. at T Ett = 25240002 psi
Tube yield stress Syt = 18360 psi Tube allow.Str. at Tt St = 11720 psi
Tube exp.depth ratio rho = 0.957 Tube allow.Str. at T Stt = 11720 psi
Tube expanded depth ltx = 2.75 in Eff.tube side groove h'g = 0.0625 in
Tubesheet thickness h = 2.875 in Unsupported tube span l = 45.4874 in
Tube buckling factor k = 0.8 Unsupp.length lt=k*l lt = 36.3899 in
Center-to-center dis UL = 1.375 in Tube pitch p = 0.9375 in
Pass partition groove hg = 0.1875 in Tube outside diam. dt = 0.75 in
Tube side cor.allow. ct = 0.125 in Shell side cor.allow. cs = 0.125 in
Tube projection tpr = 0.125 in Tube corrosion allow. c = -
Outermost tube rad. ro = 28.3438 in Tube thickness tt = 0.083 in
Shell all. stress Ss = 16780 psi Channel all. stress Sc = 18520 psi
Adj Shell all. str. Ss,1 = - Gasket diam G1 G1 = -
Gasket shell diameter Gs = 61.4375 in Gasket channel diam. Gc = 61.4375 in
Shell radius as = 30.7188 in Channel radius ac = 30.7188 in
Shell thickness ts = 0.5 in Channel thickness tc = 0.4375 in
Adjacent shell thk ts,1 = - Channel ID Dc = 59.6875 in
Shell ID Ds = 59.6875 in Tube length L L = 233.75 in
Number of tubes Nt = 3402 Tube length Lt Lt = 239.5 in
Bolt circle C = 63.1875 in Flange load W* = 750670 lbf
Tubesheet thickness h = 2.875 in Actual tubesheet thk ha = 3.125 in
Shell design pressure Ps = 220 psi Tube design pressure Pt = 220 psi
Shell vacuum press. Psv = 0 psi Tube vacuum press. Ptv = 0 psi
*Shell th.ex.coe.alpha's = 7.4506 *Chan.th.ex.coe.alpha'c = 7.3522

*TubSh th.ex.coe. alpha' = 7.475 *(*10**6) in/in/F
Poisson's ratio shell vs = 0.3 Poisson's rat. tubes vt = 0.3
Poisson's rat.channel vc = 0.3 Poisson's rat. tubSh v = 0.3
UHX-14.5.1 Step 1. Determine Do, Mu, Mu* and h'g from UHX-11.5.1.
Do = 2 * ro + dt Do = 57.4375 in
mu = (p - dt) / p mu = 0.2
d* = MAX((dt-2*tt*(Ett/E)*(Stt/S)*Rho),(dt-2*tt)) d* = 0.6382 in
Pass lane area limit 4*Do*p = 215.39 in2
Actual pass lane area, AL AL = 78.98 in2
p* = p/SQRT(1-(4*MIN[AL,4*Do*p]/Pi*Do**2)) p* = 0.9521 in
mu* = (p* - d*) / p* mu* = 0.3297
h'g = MAX[(hg-ct),(0)] h'g = 0.0625 in
Calculate ao, rhos, rhoc, xs and xt
ao = radius of the perforated region = Do / 2 ao = 28.7188 in
rhos = as/ao rhos = 1.0696
rhoc = ac/ao rhoc = 1.0696
xs = 1 - Nt*(dt/(2*ao))**2 xs = 0.4199
xt = 1 - Nt*((dt-2*tt)/(2*ao))**2 xt = 0.6483
UHX-14.5.2 Step 2. Calculate betas, ks, lambdas and deltas
betas = (12*(1-vs**2))**0.25 / ((Ds+ts)*ts)**0.5 betas = 0

ks = betas*(Es*ts**3)/(6*(1-vs**2)) ks = 0
lambdas = (6*Ds/h**3)*ks*(1+h*betas+(h**2*betas**2)/2) lamb.s= 0
deltas = (Ds**2/(4*Es*ts))*(1-vs/2) deltas = 0
UHX-14.5.2 Step 2. Calculate betac, kc, lambdac and deltac
betac = (12*(1-vc**2))**0.25 / ((Dc+tc)*tc)**0.5 betac = 0

kc = betac*(Ec*tc**3)/(6*(1-vc**2) kc = 0
lambdac = (6*Dc/h**3)*kc*(1+h*betac+(h**2*betac**2)/2) lamb.c= 0
deltac = (Dc**2/(4*Ec*tc))*(1-vc/2) deltac = 0
UHX-14.5.3 Step 3. Calculate h/p. If rho changes, recalculate d* and

mu* from UHX-11.5.1. Determine E*/E and v* relative to h/p from UHX-11.5.2
Layout: Triangular Tubesheet thickness h = 2.875 in
From fig. UHX-11.2 or UHX-11.3 - E*/E = 0.3203 v* = 0.336

h/p = 3.0667 mu* = 0.3297
Effective Tubsheet Mod.Elasticity E* = 8019746 psi
Parameter Xa = (24*(1-(v*)**2)*Nt*(Et*tt*(dt-tt)*
ao**2)/((E*)*L*h**3))**0.25 Xa = 6.579
Using the calculated value of Xa, enter either Table UHX-13.1 or Fig.
UHX-13.2 to determine Zd, Zv, Zw and Zm.
Psi1(Xa)=bei(Xa)+(1-v*)/Xa*ber'(Xa) Psi1(Xa) = -14.161

Psi2(Xa)=ber(Xa)-(1-v*)/Xa*bei'(Xa) Psi2(Xa) = -5.9817
Za = bei'(Xa)*Psi2(Xa)-ber'(Xa)*Psi1(Xa) Za = 168.927
Zd = (ber(Xa)*Psi2(Xa)+ bei(Xa)*Psi1(Xa))/(Xa**3*Za) Zd = 0.0053
Zv = (ber'(Xa)*Psi2(Xa)+ bei'(Xa)*Psi1(Xa))/(Xa**2*Za) Zv = 0.0235
Zw = (ber'(Xa)*ber(Xa)+ bei'(Xa)*bei(Xa))/(Xa**2*Za) Zw = 0.0235

Zm = (ber'(Xa)**2+bei'(Xa)**2)/(Xa*Za) Zm = 0.2209
UHX-14.5.4 Step 4. Calculate diameter ratio K and coefficient F.
K = A / Do K = 1.128
F = ((1-v*)/E*)*(lambdas+lambdac+E*Ln(K)) F = 0.250
Calculate Phi and Q1.
Phi = (1+v*) * F Phi = 0.3346

Q1 = (rhos-1-Phi*Zv)/(1+Phi*Zm) Q1 = 0.0575
UHX-14.5.5 Step 5.
UHX-14.5.5(a) Calculate omegas, omegas*, omegac, omegac*
omegas = rhos*ks*betas*deltas*(1+h*betas) omegas = 0.0
omegas* = ao**2*((rhos**2-1)*(rhos-1))/4-omegas omegas* = 2.0696
omegac = rhoc*kc*betac*deltac*(1+h*betac) omegac = 0.0
omegac* = ao**2*(((rhoc**2+1)*(rhoc-1))/4-
(rhos-1)/2)-omegac omegac* = 2.0696
UHX-14.5.5(b) Calculate gammab
gammab = (Gc-Gs)/Do gammab = 0.0
UHX-14.5.6 Step 6. Calculate the effective pressure Pe
Pe = Ps-Pt Pe = -220 psi
UHX-14.5.7 Step 7. For each loading case, calculate Q2.
Q2 = (((omegas*)*Ps-(omegac*)*Pt)+
(gammab/(2*Pi))*(W*)/(1+Phi*Zm) Q2 = -423.99
For each loading case, calculate the maximum bending stress in the
tubesheet in accordance with (a) or (b) below.
UHX-14.5.7(a) When Pe <> 0:
UHX-14.5.7(a)(1) Calculate Q3
Q3 = Q1+ 2*Q2 / (Pe*ao**2) Q3 = 0.0622
UHX-14.5.7(a)(2) For each loading case, determine coefficient Fm

from either table UHX-13.1 or Figs. UHX-13.3-1 or UHX-13.3-2.
Calculation of Fm Controlling x = 5.6582 in

Calculate functions Psi1 and Psi2 relative to x
Psi1(x) = bei(x) + (1-v*)/x * ber'(x) Psi1(x) = -4.3087

Psi2(x) = ber(x) - (1-v*)/x * bei'(x) Psi2(x) = -7.3965
Calculate functions Qm, Qv and Fm relative to x
Qm(x) = (bei'(Xa)*Psi2(x)-ber'(Xa)*Psi1(x))/Za Qm(x) = 0.785

Qv(x) = (Psi1(Xa)*Psi2(x)-Psi2(Xa)*Psi1(x))/(Xa*Za) Qv(x) = 0.0711
Controlling Fm relative to x
Fm(x) = (Qv(x) + Q3 * Qm(x)) / 2 Fm(x) = 0.0599

Fm = MAX|Fm(x)| Fm = 0.0599
UHX-14.5.7(a)(2) Calculate the max.bending stress in the tubesheet, sigma
sigma = (1.5*Fm/mu*)*(2*ao/(h-h'g))**2 * Pe sigma = -25023 psi
|sigma| <= 1.5*S

25023 psi <= 25170 psi
UHX-14.5.8 Step 8. For each loading case, calculate the average shear stress
tau in the tubesheet at the outer edge of the perforated region.
Area enclosed by perimeter AP = 2415.7 in2

Perimeter of the tube layout CP = 192.0577 in
Shear diameter, Dia = DL or Do DL = 4*AP/CP DL = 50.3121 in
|Pe| = 220 Do = 57.4375 in
3.2*S*mu*h/Do = 537.54 Dia = 57.4375 in
tau = 1/(4*mu)*(Dia/h)* Pe tau = -5494 psi
|tau| <= 0.8*S

5494 psi <= 13424 psi
UHX-14.5.9 Step 9. Perform this step for each loading case.
UHX-14.5.9(a) Check the axial tube stress.
UHX-14.5.9(a)(1) For each loading case determine coefficient Ft,min

and Ft,max from Table UHX-13.2 and calculate the two extreme values
of sigmat,1 and sigmat,2. These values may be positive or negative
Ft(x) = [Zd(x)+Q3*Zw(x)]*(Xa**4/2) for 0 <= x <= Xa
Ft,min = MIN[[Zd(x)+Q3*Zw(x)]*(Xa**4/2)] Ft,min = -0.81

Ft,max = MAX[[Zd(x)+Q3*Zw(x)]*(Xa**4/2)] Ft,max = 6.3022
UHX-14.5.9(a)(1)(a) When Pe <> 0:
sigmat,1 = ((Ps*xs-Pt*xt)-Pe*Ft,min)/(xt-xs) sigmat,1 = -1405 psi

sigmat,2 = ((Ps*xs-Pt*xt)-Pe*Ft,max)/(xt-xs) sigmat,2 = 5447 psi
UHX-14.5.9(a)(2) Determine sigmat,max
sigmat,max = MAX(|sigmat,1|,|sigmat,2|) sigmat,max = 5447 psi

Allowable tube stress in tension St = 11720 psi
UHX-14.5.9(b) Check the tube-to-tubesheet joint
UHX-14.5.9(b)(1) Calculate the tube-to-tubesheet joint load, Wt
Wt = sigmat,max*Pi*(dt-tt)*tt Wt = 947 lbf
UHX-14.5.9(b)(2) Determine the maximum allowable load for the

tube-to-tubesheet joint design Lmax
UW-18(d) max load = -

UW-20 max load = -
App.A max No test load = 1427 lbf
App.A max test load = 1835 lbf
Lmax = 1427 lbf
UHX-14.5.9(c) Check the tubes for buckling
UHX-14.5.9(c)(1) Calculate the unsupported buckling length of the tube
Unsupported tube span l = 45.4874 in

Tube buckling factor k = 0.8
lt = k * l lt = 36.3899 in
UHX-14.5.9(c)(2) Calculate rt, Ft and Ct
rt = SQRT(dt**2+(dt-2*tt)**2)/4 rt = 0.2376 in
Ft = lt/rt Ft = 153.9727
Ct = SQRT(2*PI**2*(Et/Syt)) Ct = 164.7302
UHX-14.5.9(c)(3) Determine the factor of safety Fs
Fs = MAX([3.25-0.25*(Zd + Q3*Zv)*Xa**4] , 1.25) Fs = 1.25

Fs need not be greater than 2.0
UHX-14.5.9(c)(4) Determine the buckling stress limit Stb
For Ct <= Ft Stb = MIN[(1/Fs)*(PI**2*Et/(Ft**2),St] Stb = -

For Ct > Ft Stb = MIN[(Syt/Fs)*(1-Ft/(2*Ct)) ,St] Stb = 7824 psi
UHX-14.5.9(c)(5) Determine sigmat,min
sigmat,min = MIN(sigmat,1 , sigmat,2) sigmat,min = -1405 psi
|sigmat,min| <= Stb

1405 psi <= 7824 psi
Units: Pressure/stress: psi Distance: in

Controlling case: ***
Load case 1 2 3 4
Factor Q2 -424 424 0 0
Flange load, W* 750669.8 731817.3 750669.8 0
Factor Q3 0.062 0.062 0 0
Factor Fm 0.06 0.06 0.037 0.037
Tube-side press, Pt 220 0 220 0
Shell-side press, Ps 0 220 220 0
Effective press., Pe -220 220 0 0
TubSh Bending str. -25023 25023 0 0

Max TubSh Bend. st 25170 25170 25170 25170
Min TubSh thk 2.8668 2.8668 0.0628 0.0
TubSh Shear stress -5494 5494 0 0

Max TubSh Shear str 13424 13424 13424 13424
Min TubSh thk 1.2391 1.2391 0.0625 0.0
Tubesheet thickness 2.875 2.875 2.875 2.875
Tube stress controlling case:
Load case 1 2 3 4

Factor Fs 1.25 1.25 1.25 1.25

Tube stress sigmat,o 5447 -5667 -220 0
Tube stress sigmat,1 -1405 1185 -220 0
Tube stress sigmat,2 5447 -5667 -220 0
Maximum tube stress 11720 11720 11720 11720
Maximum buckling stress 7824 7824 7824 7824
Calculation of Tubesheet Temperature

Heat Transfer Coefficients on Tubesheet

Shell-side face hs = 47.1 Btu/(ft2*h*F)
Tube-side face ht = 31.9 Btu/(ft2*h*F)
Tubesheet thermal conductivity k = 27.8 Btu/(ft*h*F)

Tubesheet thickness L = 0.2396 ft or L = 2.875 in
Tubes pitch p = 0.9375 in
Tubes inside diameter d = 0.584 in
Metal heat transfer coefficient, unpierced plate, hm = k/L = 116.1 Btu/(ft2*h*F
Layout cross sectional area, a = 0.433*p**2-Pi/8*d**2 a = 0.247 in2

Inside surface of tubes bounding a ligament, A = (Pi*d*L)/2 A = 2.637 in2
Factor K = SQRT(A/a * ht/hm) K = 1.713
Fin effectiveness of tubesheet ligament, eta
A [1 + (A/a*K) * TANH(K)]
eta = --- * [---------------------] eta = 5.954
a*K [ (A/a*K) + TANH(K) ]
Tubesheet Temperature Profile
Maximum temperature of shell side fluid, Ts Ts = 653 F

Maximum temperature of tube side fluid, Tt Tt = 608.3 F
Tubesheet temperature (pierced section)

Metal temperature at shell side face
To = Tt + (Ts - Tt) / (1 + Eta * (ht / hs)) To = 617.2 F
Metal temperature at tube side face
TL = Tt + F * (Ts - Tt) / (1 + Eta * (ht / hs)) TL = 611 F
Tubesheet temperature T = MAX[To,TL] (pierced) T = 617.2 F
Tubesheet mean metal temperature

Tmean = Tt+(Ts-Tt)*(Eta-F)/((A/a)*(1+Eta*(ht/hs))) Tmean = 613 F
Tubesheet rim temperature (unpierced ring)

To = Tt+(Ts-Tt)/(1+(ht/hs)*(1/(1+ht/hm))) To = 637.5 F
TL = Tt+(Ts-Tt)/((1+ht/hm)+(ht/hs)) TL = 631.2 F
Rim temperature T = MAX[To,TL] (unpierced) T = 637.5 F
Type of tube-to-TS joint: 'i' - Expanded with 2 grooves

Load case 1 2 3 4
Wt, tube-TS Load, lbf 947 986 38 -
Allowable no-test 1427 1427 1427 -
Allowable test 1835 1835 1835 -
Factor k 1 1 1 -
Max load K*At*Sa 2038 2038 2038 -
Allowable Loads per ASME Section VIII Div. 1 Appendix A
No Test Test
Type Joint description fr Lmax fr Lmax
a Welded only a >= 1.4t 0.8 1631 1 2038
b Welded only t <= a < 1.4t 0.55 1121 0.7 1427
b-1 Welded only a <= t 0 0 * 0.7 1427
e Welded a >= 1.4t and expanded 0.8 1631 1 2038
f Welded a < 1.4t exp.with 2 grooves 0.75 1529 0.95 1936
g Welded a < 1.4t exp.with 1 groove 0.65 1325 0.85 1733
h Welded a < 1.4t exp.with no grooves 0.5 1019 0.7 1427
i Expanded with 2 grooves 0.7 1427 0.9 1835
j Expanded with 1 groove 0.65 1325 0.8 1631
k Expanded with no grooves 0.5 1019 0.6 1223
* = Load calculated exceeds code allowable for this joint type.
For joints types a,b,b-1,c,d,e : Lmax = At*Sa*fr

For joints types f,g,h, : Lmax = At*Sa*fe*fr*fy
For joints types i,j,k : Lmax = At*Sa*fe*fr*fy*ft
Cross-sectional area At = 0.1739 in2 Tube allowable stress Sa = 11720 psi

Max stress St = At*Sa St = 2038 psi
Tubesheet yield str. Stt = 26840 psi Tube yield stress Stu = 18360 psi
fe = (ltx/do or 1) fe = 1 Min Yield Str. (Stt,Stu) = 18360 psi
ft = (Po+Pt)/Po ft = 1 fy = Stt/Stu = 1.46
ft = used (0<ft<=1) ft = 1 fy = used (0<fy<=1) fy = 1
Tube OD do = 0.75 in Expanded length ltx = 2.75 in
Tube thickness t = 0.083 in TubSh mean metal tmp T = 613 F
Tubes Mod.Elasticity EtT = 25240002 psi TubSh Mod.Elast. EsT = 26256936 psi
Tubes Coef.Th.Exp.(*) at = 7.42601 TubSh Coef.Th.Exp.(*) as = 7.42601
Friction coefficient muF = 0.5 (*)=*10**6 in/in/F
Tube to tube hole Interfacial Pressure:
Po = ((do*t-t**2)*st)/(do*ltx*muF) Po = 986 psi

Pt = (T-Tamb)*(at-as)*(EtT*EsT)/(EtT+EsT) Pt = 0 psi
For joint types i, j, k: Po + Pt <= 0.58*SigmaM

986 psi <= 10649 psi
Component: Rear Tubesheet Design of Stationary and Floating Tubesheets

ASME VIII-1 2015 UHX-14 - Fig. UHX-14.3(C) Contr. Case: UHX-14.4(b)(2)
Tubesheet material: SA-516 K02700 Grd 70 Plate

Tube material: SA-179 K01200 Smls. tube
Shell material: SA-516 K02700 Grd 70 Plate
Channel material: SA-516 K02700 Grd 70 Plate
Adjacent shell material: -
Design temp. tubesheet T = 720 F Design temp. tubes Tt = 720 F

Design temp. shell Ts = 720 F Design temp. channel Tc = 670 F
Shell metal tmp/TubS T's = 625.3 F Channel metal tmp TS T'c = 576.1 F
TubSh metal tmp at rim T'= 637.5 F Tubesheet OD A = 58.9375 in
TubSh mod.elasticity E = 25040000 psi Shell mod.elasticity Es = 25040000 psi
Channel mod.elast. Ec = 25630002 psi Tube mod.elas. at Tt Et = 25240002 psi
TubSh allowable stress S = 16780 psi Tube mod.elas. at T Ett = 25240002 psi
Tube yield stress Syt = 18360 psi Tube allow.Str. at Tt St = 11720 psi
Tube exp.depth ratio rho = 0.957 Tube allow.Str. at T Stt = 11720 psi
Tube expanded depth ltx = 2.75 in Eff.tube side groove h'g = 0.0 in
Tubesheet thickness h = 2.875 in Unsupported tube span l = 45.4874 in
Tube buckling factor k = 0.8 Unsupp.length lt=k*l lt = 36.3899 in
Center-to-center dis UL = 1.375 in Tube pitch p = 0.9375 in
Pass partition groove hg = 0.0 in Tube outside diam. dt = 0.75 in
Tube side cor.allow. ct = 0.125 in Shell side cor.allow. cs = 0.125 in
Tube projection tpr = 0.125 in Tube corrosion allow. c = -
Outermost tube rad. ro = 28.3438 in Tube thickness tt = 0.083 in
Shell all. stress Ss = 16780 psi Channel all. stress Sc = 18520 psi
Adj Shell all. str. Ss,1 = - Gasket diam G1 G1 = 58.4375 in
Gasket shell diameter Gs = - Gasket channel diam. Gc = 58.5625 in
Shell radius as = 29.2813 in Channel radius ac = 29.2813 in
Shell thickness ts = 0.5 in Channel thickness tc = 0.4375 in
Adjacent shell thk ts,1 = - Channel ID Dc = 59.6875 in
Shell ID Ds = 59.6875 in Tube length L L = 233.75 in
Number of tubes Nt = 3402 Tube length Lt Lt = 239.5 in
Bolt circle C = 63.1875 in Flange load W* = -
Tubesheet thickness h = 2.875 in Actual tubesheet thk ha = 3.125 in
Shell design pressure Ps = 220 psi Tube design pressure Pt = 220 psi
Shell vacuum press. Psv = 0 psi Tube vacuum press. Ptv = 0 psi
*Shell th.ex.coe.alpha's = 7.4506 *Chan.th.ex.coe.alpha'c = 7.3522

*TubSh th.ex.coe. alpha' = 7.475 *(*10**6) in/in/F
Poisson's ratio shell vs = 0.3 Poisson's rat. tubes vt = 0.3
Poisson's rat.channel vc = 0.3 Poisson's rat. tubSh v = 0.3
UHX-14.5.1 Step 1. Determine Do, Mu, Mu* and h'g from UHX-11.5.1.
Do = 2 * ro + dt Do = 57.4375 in
mu = (p - dt) / p mu = 0.2
d* = MAX((dt-2*tt*(Ett/E)*(Stt/S)*Rho),(dt-2*tt)) d* = 0.6382 in
Pass lane area limit 4*Do*p = 215.39 in2
Actual pass lane area, AL AL = 78.98 in2
p* = p/SQRT(1-(4*MIN[AL,4*Do*p]/Pi*Do**2)) p* = 0.9521 in
mu* = (p* - d*) / p* mu* = 0.3297
h'g = MAX[(hg-ct),(0)] h'g = 0.0 in
Calculate ao, rhos, rhoc, xs and xt
ao = radius of the perforated region = Do / 2 ao = 28.7188 in
rhos = as/ao rhos = 1.0196
rhoc = ac/ao rhoc = 1.0196
xs = 1 - Nt*(dt/(2*ao))**2 xs = 0.4199
xt = 1 - Nt*((dt-2*tt)/(2*ao))**2 xt = 0.6483
UHX-14.5.2 Step 2. Calculate betas, ks, lambdas and deltas
betas = (12*(1-vs**2))**0.25 / ((Ds+ts)*ts)**0.5 betas = 0

ks = betas*(Es*ts**3)/(6*(1-vs**2)) ks = 0
lambdas = (6*Ds/h**3)*ks*(1+h*betas+(h**2*betas**2)/2) lamb.s= 0
deltas = (Ds**2/(4*Es*ts))*(1-vs/2) deltas = 0
UHX-14.5.2 Step 2. Calculate betac, kc, lambdac and deltac
betac = (12*(1-vc**2))**0.25 / ((Dc+tc)*tc)**0.5 betac = 0

kc = betac*(Ec*tc**3)/(6*(1-vc**2) kc = 0
lambdac = (6*Dc/h**3)*kc*(1+h*betac+(h**2*betac**2)/2) lamb.c= 0
deltac = (Dc**2/(4*Ec*tc))*(1-vc/2) deltac = 0
UHX-14.5.3 Step 3. Calculate h/p. If rho changes, recalculate d* and

mu* from UHX-11.5.1. Determine E*/E and v* relative to h/p from UHX-11.5.2
Layout: Triangular Tubesheet thickness h = 2.875 in
From fig. UHX-11.2 or UHX-11.3 - E*/E = 0.3203 v* = 0.336

h/p = 3.0667 mu* = 0.3297
Effective Tubsheet Mod.Elasticity E* = 8019746 psi
Parameter Xa = (24*(1-(v*)**2)*Nt*(Et*tt*(dt-tt)*
ao**2)/((E*)*L*h**3))**0.25 Xa = 6.579
Using the calculated value of Xa, enter either Table UHX-13.1 or Fig.
UHX-13.2 to determine Zd, Zv, Zw and Zm.
Psi1(Xa)=bei(Xa)+(1-v*)/Xa*ber'(Xa) Psi1(Xa) = -14.161

Psi2(Xa)=ber(Xa)-(1-v*)/Xa*bei'(Xa) Psi2(Xa) = -5.9817
Za = bei'(Xa)*Psi2(Xa)-ber'(Xa)*Psi1(Xa) Za = 168.927
Zd = (ber(Xa)*Psi2(Xa)+ bei(Xa)*Psi1(Xa))/(Xa**3*Za) Zd = 0.0053
Zv = (ber'(Xa)*Psi2(Xa)+ bei'(Xa)*Psi1(Xa))/(Xa**2*Za) Zv = 0.0235

Zw = (ber'(Xa)*ber(Xa)+ bei'(Xa)*bei(Xa))/(Xa**2*Za) Zw = 0.0235
Zm = (ber'(Xa)**2+bei'(Xa)**2)/(Xa*Za) Zm = 0.2209
UHX-14.5.4 Step 4. Calculate diameter ratio K and coefficient F.
K = A / Do K = 1.026
F = ((1-v*)/E*)*(lambdas+lambdac+E*Ln(K)) F = 0.053
Calculate Phi and Q1.
Phi = (1+v*) * F Phi = 0.0714

Q1 = (rhos-1-Phi*Zv)/(1+Phi*Zm) Q1 = 0.0176
UHX-14.5.5 Step 5.
UHX-14.5.5(a) Calculate omegas, omegas*, omegac, omegac*
omegas = rhos*ks*betas*deltas*(1+h*betas) omegas = 0.0
omegas* = ao**2*((rhos**2-1)*(rhos-1))/4-omegas omegas* = 0.1598
omegac = rhoc*kc*betac*deltac*(1+h*betac) omegac = 0.0
omegac* = ao**2*(((rhoc**2+1)*(rhoc-1))/4-
(rhos-1)/2)-omegac omegac* = 0.1598
UHX-14.5.5(b) Calculate gammab
gammab = (Gc-G1)/Do gammab = 0.0022
UHX-14.5.6 Step 6. Calculate the effective pressure Pe
Pe = Ps-Pt Pe = 220 psi
UHX-14.5.7 Step 7. For each loading case, calculate Q2.
Q2 = (((omegas*)*Ps-(omegac*)*Pt)+
(gammab/(2*Pi))*(W*)/(1+Phi*Zm) Q2 = 34.6
For each loading case, calculate the maximum bending stress in the
tubesheet in accordance with (a) or (b) below.
UHX-14.5.7(a) When Pe <> 0:
UHX-14.5.7(a)(1) Calculate Q3
Q3 = Q1+ 2*Q2 / (Pe*ao**2) Q3 = 0.018

UHX-14.5.7(a)(2) For each loading case, determine coefficient Fm

from either table UHX-13.1 or Figs. UHX-13.3-1 or UHX-13.3-2.
Calculation of Fm Controlling x = 5.5266 in

Calculate functions Psi1 and Psi2 relative to x
Psi1(x) = bei(x) + (1-v*)/x * ber'(x) Psi1(x) = -3.3258

Psi2(x) = ber(x) - (1-v*)/x * bei'(x) Psi2(x) = -7.1426
Calculate functions Qm, Qv and Fm relative to x
Qm(x) = (bei'(Xa)*Psi2(x)-ber'(Xa)*Psi1(x))/Za Qm(x) = 0.7295

Qv(x) = (Psi1(Xa)*Psi2(x)-Psi2(Xa)*Psi1(x))/(Xa*Za) Qv(x) = 0.0731
Controlling Fm relative to x
Fm(x) = (Qv(x) + Q3 * Qm(x)) / 2 Fm(x) = 0.0431

Fm = MAX|Fm(x)| Fm = 0.0431
UHX-14.5.7(a)(2) Calculate the maximum bending stress, sigma
sigma = (1.5*Fm/mu*)*(2*ao/(h-h'g))**2 * Pe sigma = 17228 psi
|sigma| <= 1.5*S

17228 psi <= 25170 psi
Units: Pressure/stress: psi Distance: in

Controlling case: ***
Load case 1 2 3 4
Factor Q2 187 35 221 0
Flange load, W* 649506.7 0 649506.7 0
Factor Q3 0.016 0.018 0 0
Factor Fm 0.042 0.043 0.037 0.037
Effective press., Pe -220 220 0 0
TubSh Bending stress -16872 17228 488 0

Max TubSh Bending st 25170 25170 25170 25170
Min TubSh thk 2.3539 2.3786 0.4002 0.0
Tubesheet thickness 2.875 2.875 2.875 2.875
Calculation of Tubesheet Temperature
Heat Transfer Coefficients on Tubesheet

Shell-side face hs = 47.1 Btu/(ft2*h*F)
Tube-side face ht = 31.9 Btu/(ft2*h*F)
Tubesheet thermal conductivity k = 27.8 Btu/(ft*h*F)

Tubesheet thickness L = 0.2396 ft or L = 2.875 in
Tubes pitch p = 0.9375 in
Tubes inside diameter d = 0.584 in
Metal heat transfer coefficient, unpierced plate, hm = k/L = 116.1 Btu/(ft2*h*F
Layout cross sectional area, a = 0.433*p**2-Pi/8*d**2 a = 0.247 in2

Inside surface of tubes bounding a ligament, A = (Pi*d*L)/2 A = 2.637 in2
Factor K = SQRT(A/a * ht/hm) K = 1.713
Fin effectiveness of tubesheet ligament, eta
A [1 + (A/a*K) * TANH(K)]
eta = --- * [---------------------] eta = 5.954
a*K [ (A/a*K) + TANH(K) ]
Tubesheet Temperature Profile
Maximum temperature of shell side fluid, Ts Ts = 653 F

Maximum temperature of tube side fluid, Tt Tt = 608.3 F
Tubesheet temperature (pierced section)

To = Tt + (Ts - Tt) / (1 + Eta * (ht / hs)) To = 617.2 F
TL = Tt + F * (Ts - Tt) / (1 + Eta * (ht / hs)) TL = 611 F
Tubesheet temperature T = MAX[To,TL] (pierced) T = 617.2 F
Tubesheet mean metal temperature

Tmean = Tt+(Ts-Tt)*(Eta-F)/((A/a)*(1+Eta*(ht/hs))) Tmean = 613 F
Tubesheet rim temperature (unpierced ring)

To = Tt+(Ts-Tt)/(1+(ht/hs)*(1/(1+ht/hm))) To = 637.5 F
TL = Tt+(Ts-Tt)/((1+ht/hm)+(ht/hs)) TL = 631.2 F
Rim temperature T = MAX[To,TL] (unpierced) T = 637.5 F

Nozzles
Component: Nozzle S1
ASME VIII-1 2015 UG-27 Thickness of Cylinders under Internal Pressure

Material: SA-106 K03006 Grd B Smls. pipe
Design stress S = 14560 psi
Inside corr.allow. cai = 0.125 in Outside corr. all. cao = 0.0 in
Material tolerance tol = 0.0702 in Minimum thickness tmin = 0.5234 in
- Min. thk. not less than UG-45, UG-16(b):
- UG-45 ta Internal pressure:
- UG-45 tb external pressure+cai+cao+tol t = 0 in
Smaller of: t = 0.5234 in
- UG-45 tb3 from Table UG-45+cai+cao+tol = 0.5234 in
Greater of: t = 0.5896 in
- UG-45 tb1 +cai+cao+tol = 0.5896 in
- UG-16(b) +cai+cao+tol = 0.2578 in
- UG-45 tb2 +cai+cao+tol = 0 in
Minimum thickness: tmin = 0.5234 in
Nominal thickness: tnom = 0.562 in
Component: Reinforcement Nozzle S1
ASME Section VIII-1 2015 UG-37 Reinforcement Required for Openings in

Shells and Formed Heads
--- Design Conditions:
Int. design pressure PI = 220 psi Ext. design press. PE = 0 psi
Design temperature T = 720 F Fig.UW-16.1 Sketch (h)
Vessel material: SA-516 K02700 Grd 70 Plate

Inside corr. allow. CAI = 0.125 in Outside corr.allow.CAO = 0.0 in
Vessel design stress Sv = 16780 psi Joint efficiency E = 1
Vessel outside dia Do = 60.6875 in Corroded radius IR = 29.8438 in
Nominal thickness tnom = 0.625 in Reinforcement limit lp = 11.876 in
Req. tks. int.pres. tr = 0.3944 in Req. tks.ext.pres. tre = 0.0 in
Corroded thickness t = 0.5 in Reinf. efficiency E1 = 1.0
Attachment Material: SA-106 K03006 Grd B Smls. pipe

Nozzle design stress Sn = 14560 psi Joint efficiency E = 1
Nozzle outside dia. Don = 12.75 in Corroded radius OR = 6.375 in
Nominal thickness tnom = 0.562 in Reinforcement limit ln = 1.25 in
Req.tks. int.pres. trn = 0.0957 in Req.tks.ext.pres. trne = 0.0 in
Nozzles
Corroded thickness tn = 0.437 in Nozzle Projection ha = 0.0 in

Nozzle Proj. used h = 0.0 in
Reinforcement element material: SA-516 K02700 Grd 70 Plate

Limit of reinf. Dp = 23.4375 in Nominal thickness te = 0.25 in
Outside diameter = 23.4375 in Design stress Se = 16780 psi
Minimum weld size tmin = 0.25 in Weld leg (1/2*tmin) = 0.1786 in

Weld throat (1/2*tmin) = 0.125 in Weld throat (1/2*tmin) = 0.125 in
Weld throat tw (min) = 0.175 in Weld throat tw = 0.175 in
Weld throat tc (min) = 0.25 in Weld throat tc = 0.25 in
smaller |0.25 in | Weld leg tw = 0.25 in
tc of |0.7 * tmin| Weld leg tc = 0.3571 in
Outward nozzle weld L1 = 0.25 in fr1 = Sn/Sv = 0.8677

Outer element weld L2 = 0.1786 in fr2 = Sn/Sv = 0.8677
Inward nozzle weld L3 = 0.0 in fr3 = Sn/Sv or Se/Sv = 0.8677
Inward nozzle weld new = 0.0 in fr4 = Se/Sv = 1.0
Corroded int.proj.thk ti = 0.0 in
Corroded inside diameter d = 11.876 in

Vessel wall length available for reinforcement 2*Lp-d = 11.876 in
Plane correction factor (Fig.UG-37) F = 1.0
Offset distance from centerline doff = 0.0 in
Reinforcement areas (internal pressure condition) ASME 2015 UG-37
A1 = Vessel wall. Larger of:

|(2*Lp-d)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 1.2421 in2
|2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)| = 0.1857 in2
A1 = 1.2421 in2
A2 = Nozzle wall outward | 5*(tn-trn)*fr2*t | = 0.7403 in2
Smaller of: | 2*(tn-trn)*(2.5*tn+te)*fr2 | = 0.795 in2
A2 = 0.7403 in2
A3 = Nozzle wall inward | 5*t*ti*fr2 | = 0.0 in2
Smallest of: | 5*ti*ti*fr2 | = 0.0 in2
| 2*h*ti*fr2 | = 0.0 in2
A3 = 0.0 in2
A41 = Outward nozzle weld = (L1**2)*fr3 = 0.0542 in2
A42 = Outer element weld = (L2**2)*fr4 = 0.0319 in2
A43 = Inward nozzle weld = (L3**2)*fr2 = 0.0 in2
A4 = 0.0861 in2
JE = pad joint efficiency = 1

A5 = Reinforcement pad Area = (Dp-d-2*tn)*te*fr4*JE A5 = 2.6719 in2
Aa = Area Available = A1+A2+A3+A4+A5 Aa = 4.7404 in2

Nozzles
A = Area required = (d*tr*F)+2*tn*tr*F*(1-fr1) A = 4.7292 in2
Nozzle attachment weld loads - UG-41 - Strength of reinforcement

-
Total weld load (UG-41(b)(2))
W = (A-A1+2*tn*fr1*(E1*t-F*tr))*Sv W = 59858 lbf
Weld load for strength path 1-1 (UG-41(b)(1)

W(1-1) = (A2+A5+A41+A42)*Sv W(1-1) = 58701 lbf

W(2-2) = (A2+A3+A41+A43+2*tn*t*fr1)*Sv W(2-2) = 19694 lbf

W(3-3) = (A2+A3+A5+A41+A42+A43+2*tn*t*fr1)*Sv W(3-3) = 65064 lbf
Reinforcing element strength = A5 * Se = 44834 lbf
Nozzle attachment weld loads - ASME 2015 UG-41-Strength of reinforcement
Unit stresses - UW15(c)and UG-45(c)

Inner fillet weld shear = 7134 psi
Outer fillet weld shear = 8222 psi
Groove weld tension = 10774 psi
Groove weld shear = 8736 psi
Nozzle wall shear = 10192 psi
Strength of connection elements

Inner fillet weld shear = 35704 lbf
Nozzle wall shear = 86101 lbf
Groove weld tension = 107839 lbf
Outer fillet weld shear = 54028 lbf
Possible paths of failure

1-1 86101 + 54028 = 140129 lbf
2-2 35704 + 107839 = 143543 lbf
3-3 107839 + 54028 = 161867 lbf
Welds strong enough if path greater than the smaller of W or W(path)
Path 1-1 > W or W11

140129 lbf > 58701 lbf OK
Path 2-2 > W or W22

143543 lbf > 19694 lbf OK
Path 3-3 > W or W33

161867 lbf > 59858 lbf OK
Nozzles
Component: Nozzle S2

Component: Reinforcement Nozzle S2



Nozzles






A1 = 1.0232 in2
A2 = 0.8423 in2
| 2*h*ti*fr2 | = 0.0 in2
A3 = 0.0 in2
A4 = 0.0861 in2


Nozzles

-

W(1-1) = (A2+A5+A41+A42)*Sv W(1-1) = 48614 lbf





1-1 77156 + 42934 = 120090 lbf
2-2 30103 + 90923 = 121026 lbf
3-3 90923 + 42934 = 133857 lbf
Path 1-1 > W or W11

120090 lbf > 48614 lbf OK
Path 2-2 > W or W22

121026 lbf > 21872 lbf OK
Path 3-3 > W or W33

133857 lbf > 50026 lbf OK
Nozzles
Component: Nozzle T1

Component: Reinforcement Nozzle T1



Nozzles






A1 = 0.6269 in2
A2 = 0.6194 in2
| 2*h*ti*fr2 | = 0.0 in2
A3 = 0.0 in2
A4 = 0.0876 in2


Nozzles

-

W(1-1) = (A2+A5+A41+A42)*Sv W(1-1) = 41162 lbf





1-1 56101 + 37368 = 93469 lbf
2-2 27371 + 72336 = 99707 lbf
3-3 72336 + 37368 = 109704 lbf
Path 1-1 > W or W11

93469 lbf > 41162 lbf OK
Path 2-2 > W or W22

99707 lbf > 17916 lbf OK
Path 3-3 > W or W33

109704 lbf > 42002 lbf OK
Nozzles
Component: Nozzle T2

Component: Reinforcement Nozzle T2



Nozzles






A1 = 0.6269 in2
A2 = 0.6194 in2
| 2*h*ti*fr2 | = 0.0 in2
A3 = 0.0 in2
A4 = 0.0876 in2


Nozzles

-

W(1-1) = (A2+A5+A41+A42)*Sv W(1-1) = 41162 lbf





1-1 56101 + 37368 = 93469 lbf
2-2 27371 + 72336 = 99707 lbf
3-3 72336 + 37368 = 109704 lbf
Path 1-1 > W or W11

93469 lbf > 41162 lbf OK
Path 2-2 > W or W22

99707 lbf > 17916 lbf OK
Path 3-3 > W or W33

109704 lbf > 42002 lbf OK
Nozzles
Component: Nozzle Flange Details
Flange, Gasket and Bolting Details
Dimensional data in
Flg Flg Flg Neck Flg Bolt Gaskets Bolts

Nozzle Type Dia.(*) Rating tks tks Cir. O.D. Width No Dia.
S1 ANSI SO 12.75 300 0.562 2.0 17.75 15.0 0.75 16 1.125
S2 ANSI SO 10.75 300 0.594 1.88 15.25 12.75 0.75 16 1.0
T1 ANSI SO 8.625 300 0.5 1.62 13.0 10.62 0.62 12 0.875
T2 ANSI SO 8.625 300 0.5 1.62 13.0 10.62 0.62 12 0.875
* Dia. = Nozzle O.D. if standard flange

= Flange O.D. if non-standard flange
Supports
Horizontal Vessels on Saddles
Saddle material: SA-285 K02801 Grd C Plate

Wear plate mtl: -
Shell mean radius R = 30.0938 in Total force Q = W + WS = 95502 lbf

Weight used W = 95502 lbf From wind/seismic WS = 0 lbf
Shell length L = 208.9375 in Angle alpha Alpha = 1.9897 rad
Angle beta Beta = 120 deg Angle delta Delta = 1.3963 rad
Vessel thickness TS = 0.625 in Wear plate tks. w = ---
Vessel corr.allowance CA = 0.125 in Vessel thk TS+w-CA tsw = 0.5 in
Saddle depth b = 6.0 in Effective depth b1 = 12.0513 in
Wear plate width bw = --- Angle theta Theta = 120 deg
Pressure P = 220 psi Inside diameter ID = 59.6875 in
Joint efficiency JE = 0.85 Head joint eff. JEH = 1
Front head thickness TH = 4.5625 in Rear head thickness TH = 0.5625 in
Head diameter D = 65.9375 in Head corr.allowance CAH = 0.125 in
b1 = b+1.56*(R*(TS-CA))**0.5)
Saddle A Saddle B
Loads on saddles Q = 49820 45682 lbf
Distance from ref. point A = 10 10 in
Head length H = --- --- in
Ratio A/R A/R = 0.3323 0.3323
Bending moment factor K7 = 0.0132 0.0132
Shell pressure stress PS = P*R/(2*tsw) = 6621 psi

Fr. head press. stress = P*D+0.2*P*(TH-CAH)/(2*(TH-CAH)) = ---
Re. head press. stress = P*D+0.2*P*(TH-CAH)/(2*(TH-CAH)) = ---
Alpha = Pi-(Pi/180)*(Theta/2+Beta/20) Delta = (Pi/180)*(5*Theta/12+30)

S11 = (3*Q*L/(Pi*(TS-CA)*R**2)) S12 = 1-(1-A/L+(R**2-H**2)/(2*A*L))/(1+4*H/3*L)
S13 = Pi*(Sin(Delta)/Delta-Cos(Delta)) S13/S14=1 if shell is
S14 = Delta+Sin(Delta)*Cos(Delta)-2*Sin(Delta)**2/Delta stiffened
Stresses in psi *** Saddles ***
Bending stress at saddle + pressure A B Allowable

S1 = S11*(4*A/L)*S12*S13/S14 + PS 6561 6566 14263
Bending stress at midspan + pressure

S21 = (1+2*(R**2-H**2)/L**2)/(1+4*H/(3*L))
S2 = S11*(S21-4*A/L) + PS 8176 8046 14263
Tangential shear in shell (unstiffened)

S41 = Sin(Alpha)/
(Pi-Alpha+Sin(Alpha)*Cos(Alpha))
S42 = L-H-2*A/(L+H)
S4 = (Q/R*(TS-CA))*S42*S41 --- --- ---
Supports
Tangential shear in shell (stiffened)

S61 = Sin(Alpha) * Cos(Alpha)
S62 = (Sin(Alpha)/Pi)*(Alpha-S61)/
(Pi-Alpha+S61)
S6 = (Q/(R*(TS-CA)))*S62 2913 2671 13424
Circumferential stress at horn, psi

S71 = 12 * Q * K7 * R/(L *tsw**2)
S72 = 4*tsw*(b+1.56*(R*tsw)**0.5)
S7 = -Q/S72 - S71 -6618 -6068 -20975
Ring compression in shell over saddle, psi

S91 = 1+Cos(Alpha)/
(Pi-Alpha+Sin(Alpha)*Cos(Alpha))
S92 = (TS-CA)*(B+1.56*(R*(TS-CA))**0.5)
S9 = (Q/S92) * S91 6286 5764 13420
Tangential shear stresses in head, psi

S51 = Sin(Alpha) * Cos(Alpha)
S52 = (Sin(Alpha)/Pi)*(Alpha-S51)/
(Pi-Alpha+S51)
S5 = (Q/(12*R*(TH-CAH)))*S52 --- --- ---
Head stresses, psi

S81 = 3*Q/(8*12*R*(TH-CAH))
S82 = (Sin(Alpha))**2
S83 = Pi-Alpha+Sin(Alpha)*Cos(Alpha)
S8 = S81*(S82/S83) --- ---
Head stresses + pressure, psi

S8 + PH --- --- ---
Saddle Geometry Verification
Saddle width A = 52.5625 in Saddle depth F = 6.0 in

Rib thickness J = 0.5 in Web thickness tw = 0.5 in
Base plate thk tb = 0.625 in Wear plate thk tra = 0.0 in
Min saddle height h = 8.75 in Corr.Shell thk ts = 0.5 in
Number of ribs n = 4 Vessel CL to base B = 39.0938 in
Angle alpha,rad alpha = 1.9897 Angle beta, rad beta = 2.0944
Angle theta,rad theta = 2.0944 Rib depth G = 6.0 in
Yield saddle mtl fy = 21220 psi Inside radius Ri = 29.8438 in
Outside radius Ro = 30.3438 in
Max. load/saddle Qm = 49820 lbf Friction factor mu = 0.1
Saddle to foundation surface type: Teflon to Teflon
Expansion load mu*Qm = FL1 = 4982 lbf
Max wind or seismic load = Fws = 0 lbf
Bundle pull load = Fbl = -
Supports
Maximum horizontal load = FL = MAX[FL1,Fws,Fbl] FL = 4982 lbf
Saddle coefficient K1
K1 = (1+Cos(beta)-0.5*(Sin(beta))**2)/
(Pi-Beta+Sin(Beta)*Cos(Beta)) K1 = 0.2035
Saddle splitting force, fh = K1*Qm fh = 10140 lbf

Cross sectional area of saddle, As As = 7.56 in2
Web tension stress, sigmaT = fh/As sigmaT = 1341 psi
Max web tension stress, sigmaTmax = 0.6*fy sigmaTmax = 12732 psi
Distance centroid of saddle to base plate, d

d = h - C1 d = 4.7198 in
Web moment M = fh*d M = 47856 lbf*in

Saddle centroid, C1 C1 = 4.0302 in
Saddle moment of inertia, I I = 131.22 in4
Web bending stress, fbweb = M*C1/I fbweb = 1470 psi

fbweb <= fbMax = 0.66*fy fbwebMax = 14147 psi
Base plate with center web
Base plate area, Ab = A*F Ab = 315.38 in2

Bearing pressure, Bp = Q/Ab Bp = 158 psi
Base plate moment, M = Q*F/8 M = 37365 lbf*in
Section modulus, Z = A*tb**2/6 Z = 3.42 in3
Base plate bending stress, fbc = M/Z fbc = 10919 psi

fbc <= fbcMax = 0.66*fy fbcMax = 14147 psi
Base plate with offset web
Distance edge base plate to web, d2 d2 = 0.5 in

Weld leg size, base to web, ww ww = 0.5 in
Web length, Lw = A - 2*j Lw = 51.5625 in
Ribs length, Lr = 2*(G-tw)+2*G Lr = 23.0 in
Overall length, L = Lw + Lr L = 74.5625 in
Unit load, fu = Q/L lbf/in fu = 668.17
Distance l1 = d2+tw+ww+tb l1 = 2.125 in
Distance l2 = F - l1 l2 = 3.875 in
Linear load, Omega = Fu/(l1+0.5*l2) Omega = 164.47 psi
Base plate linear moment, M = (omega*l2**2)/6 M = 412 lbf
Base plate bending stress, fbo = 6*M/tb**2 fbo = 6322 psi

fbo <= fboMax = 0.66*fy fboMax = 14147 psi
fb = MAX(fbweb,fbc,fbo) fb = 10919 psi

Supports
Minimum depth of saddle at top, Gtm
Gtm=SQRT((5.012*Fl/(J*(n-1)*Fb))*
(h+(A/1.96)*(1-Sin(Alpha)))) Gtm = 3.6089 in
Actual depth of saddle at top, Gt Gt = 6.0 in
Minimum wear plate width, H = Gt + 1.56*SQRT(Ri*ts) H = -

Actual wear plate width, Ha Ha = -
Minimum wear plate thickness, tr = (Ha-Gt)**2/(2.43*Ro) tr = -
Actual wear plate thickness, tra tra = -
Anchor bolts
Bolt material: SA-325 Carbon steel Bolt
Longitudinal load, QL = 2492 lbf Operating load, Qo = 45595 lbf
Bolt diameter, d d = 1.125 in Bolt area at = 0.994 in2
Bolt mtl allow st Sb = 20200.0 psi Number of bolts N = 2
Bolt mtl yield st Sy = 81000.0 psi Yield str factor yf = 0.4
If Qo>QL, no uplift occurs. Uplift load per bolt: QL-Qo/N = -
Shear load/bolt = FL/N = 2491 lbf Allow force Sy*yf*at = 32206 lbf
Bolt transverse load

Maximum transverse load (seismic or wind), Ftr Ftr = 0 lbf
Bolt transverse moment, MtransB = Ftr * B MtransB = 0 lbf*in
Critical bolt distance, e = MtransB / Q e = 0.0 in
If e < A/6, no uplift occurs A/6 = 8.7604 in
Uplift bolt tension force = -
Inside ribs/web design
Saddle rib width Gb = 6.0 in Base length e = 17.5208 in

Pressure area F*e Ap = 105.13 in2 Axial load Bp*Ap P = 16607 lbf
Area rib and web Ar = 11.76 in2 Comp. str P/Ar fa = 1412 psi
Mom.iner.J*Gb**3/12 I = 9 in4 Rad gyr SQRT(I/Ar) r = 0.8748 in
Compression dist. l2 = 9.4171 in Slender ratio K*l2/r = 21.5
Unit force Fl/2*A fu = 47.39 lbf Moment fu*l2*e M = 7819 lbf*in
Moment arm C2 C2 = 3.0 in Bend.str. M*C2/I fb = 2606 psi
Max. comp.stress Fa = 20480 psi Max.bending str. Fb = 14147 psi
K end connection coeff= 2
Combined stress (must be less than one) fa/Fa + fb/Fb = 0.25
Outside ribs/web design
Press.area 0.5F*e Ap = 52.56 in2 Axial load Bp*Ap P = 8303 lbf

Area rib and web Ar = 7.38 in2 Comp. str P/Ar fa = 1125 psi
Supports
Compression dist. l1 = 23.3017 in Slender ratio K*l1/r = 53.3

Unit force Fl/2*A fu = 47.39 lbf Moment 0.5*fu*l1*e M = 9674 lbf*in
Moment arm C1 C1 = 3.0 in Bend.str. M*C1/I fb = 3225 psi
Max. comp.stress Fa = 17990 psi Max.bending str. Fb = 14147 psi
Combined stress (must be less than one) fa/Fa + fb/Fb = 0.29

Wind/Seismic/Weights/Ins
Wind loads - ANSI/SEI/IBC-2009/ASCE 7-10
Equipment Risk Category - wind design = II (1.5.1)

Vessel outside diameter, OD OD = 60.6875 in
Vessel effective length, EL EL = 306.1875 in
Vessel effective diameter, EOD EOD = 77.68 in
Effective wind area, Af = EOD*EL Af = 165.17 ft2
Velocity pressure exposure, Kz Kz = 0.85 (29.3.1)

Topographic factor, Kzt Kzt = 1 (26.8)
Directionality factor, Kd Kd = 1 (26.6)
Wind speed, Vm/h V = 100 (26.5)
Velocity pressure, qz, lbf/ft2

qz = 0.00256*Kz*Kzt*Kd*V**2 qz = 21.8 (29.3-1)
Gust effect factor, G G = 0.85 (26.9)

Force coefficient, Cf Cf = 1 (29.5)
Wind force, F F = qz*G*Cf*Af = 3055 lbf (29.5-1)
User entered wind force, F F = -
Moment arm, L L = 3.529 ft
Overturning moment, OM, ft-lbf OM = F*L = 10780
Seismic Loads - ANSI/SEI/IBC-2009/ASCE 7-10
Equipment Risk Category - earthquake design = II (1.5.1)

Equipment earthquake site class = B (11.4.2)
Response modification factor, Rp Rp = 3 (13.3.1)
Earthquake importance factor, Ip Ip = 1 (13.3.1)
Vessel amplification factor, Ap Ap = 1 (13.3.1)
Mapped MCEr,5% damped spectral resp acceleration Ss = 0.5 (11.4.1)
Mapped MCEr,5% damped spectral resp acceleration,1s S1 = 0.2 (11.4.1)
Site coefficient Fa - Table 11.4-1 Fa = 1 (11.4.3)
Site coefficient Fv - Table 11.4-2 Fv = 1 (11.4.3)
Adjusted MCEr,5% damped spectral resp acc Sms = Fa*Ss = 0.5 (11.4.3)
Adjusted MCEr,5% damped spectral resp acc,1s Sm1 = Fv*S1 = 0.2 (11.4.3)
Design,MCEr,5% damped spectral resp acc Sds=(2/3)*Sms = 0.333 (11.4.4)
Design,MCEr,5% damped spectral resp acc,1s Sd1=(2/3)*Sm1 = 0.133 (11.4.4)
Height ratio z/h z/h = 0.5 (13.3.1)
Weight of vessel, operating, Wo Wo = 91191 lbf

Vertical seismic force, Fv = 0.2*Sds*Wo Fv = 6079 lbf (13.3.1)
Horizontal seismic force, Fp
Fp =0.4*Ap*Sds*Wp*(1+2*(z/h))/(Rp/Ip) Fp = 8106 lbf (13.3-1)
Max horizontal force, Fpmax = 1.6*Sds*Ip*Wo Fpmax = 48635 lbf (13.3-2)
Min horizontal force, Fpmin = 0.3*Sds*Ip*Wo Fpmin = 9119 lbf (13.3-3)
Horizontal seismic design force, F F = 9119 lbf

User entered horizontal seismic design force, F F = -

Moment arm, L L = 3.279 ft
Overturning moment, OM, ft-lbf OM = F*L = 29898
Wind and Seismic Loads - Effect on Saddles

Dist.between saddles Ls = 12 ft
Saddle width E = 4.38 ft
Horizontal seismic design force F = 9119 lbf
Projected area of vessel Af=PI*EOD**2/4 Af = 32.91 ft2

Longitudinal wind force Fl=Af*Cf*G*qz Fl = 609 lbf
Longitudinal seismic load Qls=F*L/Ls Qls = 2492 lbf
Longitudinal wind load Qlw=Fl*L/Ls Qlw = 166 lbf
Projected area of vessel Af=EOD*EL Af = 165.17 ft2

Transversal wind force Ft=0.5*Af*Cf*G*qz Ft = 1528 lbf
Transverse seismic load Qts=3*F*L/E Qts = 20477 lbf
Transverse wind load Qtw=3*Ft*L/E Qtw = 3430 lbf
Seismic load (compression) Qs1 = MAX[Qls,Qts]+Fv Qs1 = 26557 lbf

Seismic load (tension) Qs2 = MAX[Qls,Qts]-Fv Qs2 = 14398 lbf
Maximum seismic load Qs = MAX[Qs1,Qs2] Qs = 26557 lbf
Maximum wind load Qw = MAX[Qlw,Qtw] Qw = 3430 lbf
Maximum load Q = max(Qs,Qw) Q = 26557 lbf
Seismic and wind loads have NOT been applied to supports design.
Weights, surface area, Insulation

Shell side Tube side
Volume ft3 196.34 206.75
Volume - Operating ft3 196.34 206.75
Avg. fluid density lb/ft3 56.19 47.45
Fluid weight lb 11032 9810
Surface area ft2 356.6 74.2
Insulation thk in - -
Insulation type - -
Insulation density lb/ft3 - -
Insulation weight lb - -
Weight, seals and jackets - -
Weight ext.piping lb - -
Total surface Area 430.7 ft2

Weight of Accessories -
Bundle weight 44234 lb

Empty weight (metal only) 70349 lb
Full weight (test) 95502 lb
Operating weight 91191 lb
Tube Heat Transfer Surface Area
Tube Bundle 12305.5 ft2

Front Head Tubesheet 174 ft2
Rear Head Tubesheet 174 ft2
Rear Head (after Full Diameter Support) 692.3 ft2
U-Bend 0 ft2
Lift Lugs
Component: Shell Lifting Lugs
Calculation of Plate-type Lifting Lugs
Lug material: SA-285 K02801 Grd C Plate

Pad material: SA-285 K02801 Grd C Plate
Basic data:
Thickness tb = 3.9375 in Length L = 12.75 in

Outside radius Rl = 3.1875 in Radius of hole Rh = 1.0625 in
Weld size n = 0.6875 in Vessel outside radius R = 30.3438 in
Allowable stress Sa = 15700 psi Vessel thickness ta = 0.625 in
Yield stress vessel Sy = 38000 psi Empty weight per lug W = 70349 lbf
Distance vessel surface to lug hole d = 3.5 in
Factor f f = 0.5 in Number of lugs nl = 2
Calculation of allowable lug load, P (minimum of P1 or P2):
P1 = Sa*tb / ( 0.33/(Rl-Rh) + 0.76*(Rl+rh)/(Rl-Rh)**2) = 71008 lbf

P2 = 1.5*Sa*tb*L / ( (10.4*(d+f) /L) + 1 ) = 277353 lbf
(P > W) P = 71008 lbf
Calculation of the minimum required weld size, n
n = 6.8 * W * d / l**2 * Sa = 0.656 in
Calculation of the required vessel thickness to resist lug loads, ts
Equivalent radius of lug, RE = 0.644*(tb*l**2)**(1/3) = 5.5501 in
ts = ( 0.415*SQRT(R)/Sy * ( (1.734*W*(d+f)/(RE**2))+0.75*W/RE ) )**2/3

ts = 1.3248 in
Minimum reinforcing pad thickness, tp

tpm = ts - ta = 0.6998 in
tp1 = 0.75*ta = 0.4688 in
tp = MAX[tpm,tp1]
Minimum Actual
Reinforcement pad thickness 0.75 in 0.75 in
Pad dimension parallel to the lug: 19.125 in 19.125 in
Pad dimension perpendicular to the lug: 9.5625 in 9.5625 in
MAWP/MDMT/Test P/Static P
Maximum Allowable Working Pressures

* = Shell Side MAWP + = Tube Side MAWP
--Design conditions-- ---- New and cold ---

Component Side Temp Stress MAWP Temp Stress MAWP
F psi psi F psi psi
Shell Cylinder S 720 16780 236.6 70 20000 353.1
Front Head Cylinder T 670 18520 228.8 70 20000 318.2
Shell Cover Cylinder S 720 16780 241.8 70 20000 352.8
Front Head Cover T 670 18520 290.6 70 20000 341.3
Rear Head Cover T 720 16780 789.3 670 18520 949.9
Shell Cover S 720 16780 222.4 70 20000 341.9
Front Tubesheet S 720 16780 231.2 70 20000 325.6
Front Tubesheet T 720 16780 231.2 70 20000 325.6
Rear Tubesheet S 720 16780 321.4 70 20000 452.6
Rear Tubesheet T 720 16780 321.4 70 20000 452.6
Front Head Flng At TS T 670 17560 165.2+ 70 20000 322.6
Rear Head Flng At TS T 720 16240 249.2 70 20000 256.9
Front Head Flng At Cov T 670 17560 226.9 70 20000 349.3
Front Shell Flng S 720 16240 224.3 70 20000 352.1
Rear Shell Flng S 720 16240 224 70 20000 274.5
Shell Cover Flng S 720 16240 248.7 70 20000 348
Backing Flng Rear TS T 720 16780 294.7 70 20000 360.7
Tubes T 720 11720 2536.8 70 13400 3253.9
Nozzle S1 S 720 14560 1026.2 70 17100 1562.6
Nozzle S2 S 720 14560 1316.4 70 17100 1977.1
Nozzle T1 T 670 16500 1486.5 70 17100 2079
Nozzle T2 T 670 16500 1486.5 70 17100 2079
Nozzle Flng S1 S 720 16240 520 70 20000 740
Nozzle Flng S2 S 720 16240 520 70 20000 740
Nozzle Flng T1 T 670 17560 542 70 20000 740
Nozzle Flng T2 T 670 17560 542 70 20000 740
Nozzle Reinforcement S1 S 720 16780 221* 70 20000 309
Nozzle Reinforcement S2 S 720 16780 221* 70 20000 310
Nozzle Reinforcement T1 T 670 18520 221 70 20000 285
Nozzle Reinforcement T2 T 670 18520 221 70 20000 285
Front Hd Bolting At TS T 720 24440 225 70 25000 230.1
Front Hd Bolting At TS S 720 24440 230.8 70 25000 236
Rear Hd Bolting At TS T 720 24440 220.7 70 25000 225.8
Front Hd Bolting At Cov T 670 25000 222.1 70 25000 222.1+
Shell Cover Bolting S 720 24440 222 70 25000 227.1*
Nozzle Flng Bolting S1 S 720 24440 520 70 25000 740
Nozzle Flng Bolting S2 S 720 24440 520 70 25000 740
Nozzle Flng Bolting T1 T 670 25000 542 70 25000 740
Nozzle Flng Bolting T2 T 670 25000 542 70 25000 740
Minimum Design Metal Temperature for Impact Test Exemption (UCS-66)

* Indicates the controlling components + Indicates compliance with UG-20(f)
Component Curve Temp ******* UCS-66.1 *******
F Ratio Reduction Temperature
Shell Cylinder B 5 + 0.66 33 -28
Front Head Cylinder B -1 + 0.76 24 -25
Shell Cover Cylinder B 10 + 0.65 34 -24
Front Head Cover D -25 0.83 17 -42
Rear Head Cover B 51 - - - *
Shell Cover B -1 + 0.83 16 -17
Front Tubesheet D -40 0.71 29 -69
Rear Tubesheet D -40 0.71 29 -69
Front Head Flng At TS B -1 + 0.51 53 -54
Rear Head Flng At TS B 51 0.97 2 49
Front Head Flng At Cov B -1 + 0.65 34 -35
Front Shell Flng B 5 + 0.64 35 -30
Rear Shell Flng B 5 + 0.66 33 -28
Shell Cover Flng B 10 + 0.65 34 -24
Backing Flng Rear TS D 0 0.82 18 -18
Tubes B -20 0.18 140 -160
Front Head Partitions B -7 + 0.41 89 -96
Nozzle S1 B -1 + 0.26 140 -141
Nozzle S2 B 2 + 0.20 140 -138
Nozzle T1 B -7 + 0.18 140 -147
Nozzle T2 B -7 + 0.18 140 -147
Nozzle Flng S1 - -20 0.30 140 -160
Nozzle Flng S2 - -20 0.30 140 -160
Nozzle Flng T1 - -20 0.30 140 -160
Nozzle Flng T2 - -20 0.30 140 -160
Nozzle Reinforcement S1 B -20 0.76 24 -44
Nozzle Reinforcement S2 B -20 0.76 24 -44
Nozzle Reinforcement T1 B -20 0.76 24 -44
Nozzle Reinforcement T2 B -20 0.76 24 -44
Front Hd Bolting At TS A -55 - - -
Rear Hd Bolting At TS A -55 - - -
Front Hd Bolting At Cov A -55 - - -
Shell Cover Bolting A -55 - - -
Nozzle Flng Bolting S1 A -55 - - -
Nozzle Flng Bolting S2 A -55 - - -
Nozzle Flng Bolting T1 A -55 - - -
Nozzle Flng Bolting T2 A -55 - - -
Minimum Design Metal Temperature for Impact Test Exemption (UCS-66)
Ratio = smaller of [tr*je/(tn-corr),MDP/MAP] UCS-66(b)(1)(b)

Component Ratio tr je tn corr Ratio MDP MAP
Shell Cylinder 0.66 0.3892 0.85 0.625 0.125 - - -

Front Head Cylinder 0.76 0.3892 0.85 0.5625 0.125 - - -
Shell Cover Cylinder 0.65 0.4284 0.85 0.6875 0.125 - - -
Front Head Cover 0.83 3.6818 1 4.5625 0.125 0.85 290.6 341.3
Rear Head Cover 0.99 1.24 1 1.5 0.25 - - -
Shell Cover 0.83 0.3639 1 0.5625 0.125 - - -
Front Tubesheet 1.00 2.8668 1 3.0 0.125 0.71 231.2 325.6
Rear Tubesheet 0.83 2.3786 1 3.0 0.125 0.71 321.4 452.6
Front Head Flng At TS - - - - - 0.51 165.2 322.6
Rear Head Flng At TS - - - - - 0.97 249.2 256.9
Front Head Flng At Cov - - - - - 0.65 226.9 349.3
Front Shell Flng - - - - - 0.64 224.3 352.1
Rear Shell Flng - - - - - 0.82 224 274.5
Shell Cover Flng - - - - - 0.71 248.7 348
Backing Flng Rear TS - - - - - 0.82 294.7 360.7
Tubes 0.18 0.0153 1 0.083 0.0 - - -
Front Head Partitions 0.41 0.2068 1 0.5 0.0 - - -
Nozzle S1 0.26 0.0957 1 0.4917 0.125 - - -
Nozzle S2 0.20 0.0807 1 0.5197 0.125 - - -
Nozzle T1 0.18 0.0572 1 0.4375 0.125 - - -
Nozzle T2 0.18 0.0572 1 0.4375 0.125 - - -
Nozzle Flng S1 - - - - - 0.30 220 740
Nozzle Flng S2 - - - - - 0.30 220 740
Nozzle Flng T1 - - - - - 0.30 220 740
Nozzle Flng T2 - - - - - 0.30 220 740
Nozzle Reinforcement S1 - - - - - - - -
Nozzle Reinforcement S2 - - - - - - - -
Nozzle Reinforcement T1 - - - - - - - -
Nozzle Reinforcement T2 - - - - - - - -
Front Hd Bolting At TS - - - - - - - -
Rear Hd Bolting At TS - - - - - - - -
Front Hd Bolting At Cov - - - - - - - -
Shell Cover Bolting - - - - - - - -
Nozzle Flng Bolting S1 - - - - - - - -
Nozzle Flng Bolting S2 - - - - - - - -
Nozzle Flng Bolting T1 - - - - - - - -
Nozzle Flng Bolting T2 - - - - - - - -
Hydrostatic Test Pressure - ASME VIII-1 2015 UG-99 Factor: 1.3

Shell Side: 335.89 psi Tube Side: 296.4 psi
Design Test Stress
Component Material Side Temp Stress Stress Ratio
F psi psi
Shell Cylinder SA-516 K02700 Grd 70 Plate S 720 16780 20000 1.1919
Front Head Cylinder SA-516 K02700 Grd 70 Plate T 670 18520 20000 1.0799
Shell Cover Cylinder SA-516 K02700 Grd 70 Plate S 720 16780 20000 1.1919
Front Head Cover SA-516 K02700 Grd 70 Plate T 670 18520 20000 1.0799
Rear Head Cover SA-516 K02700 Grd 70 Plate T 720 16780 18520 1.1037
Shell Cover SA-516 K02700 Grd 70 Plate S 720 16780 20000 1.1919
Front Tubesheet SA-516 K02700 Grd 70 Plate S 720 16780 20000 1.1919
Rear Tubesheet SA-516 K02700 Grd 70 Plate S 720 16780 20000 1.1919
Front Head Flng At TS SA-105 K03504 Forgings T 670 17560 20000 1.139
Rear Head Flng At TS SA-105 K03504 Forgings T 720 16240 20000 1.2315
Front Head Flng At Cov SA-105 K03504 Forgings T 670 17560 20000 1.139
Front Shell Flng SA-105 K03504 Forgings S 720 16240 20000 1.2315
Rear Shell Flng SA-105 K03504 Forgings S 720 16240 20000 1.2315
Shell Cover Flng SA-105 K03504 Forgings S 720 16240 20000 1.2315
Backing Flng Rear TS SA-516 K02700 Grd 70 Plate T 720 16780 20000 1.1919
Tubes SA-179 K01200 Smls. tube T 720 11720 13400 1.1433
Nozzle S1 SA-106 K03006 Grd B Smls. S 720 14560 17100 1.1745
Nozzle S2 SA-106 K03006 Grd B Smls. S 720 14560 17100 1.1745
Nozzle T1 SA-106 K03006 Grd B Smls. T 670 16500 17100 1.0364
Nozzle T2 SA-106 K03006 Grd B Smls. T 670 16500 17100 1.0364
Nozzle Flng S1 SA-105 K03504 Forgings S 720 16240 20000 1.2315
Nozzle Flng S2 SA-105 K03504 Forgings S 720 16240 20000 1.2315
Nozzle Flng T1 SA-105 K03504 Forgings T 670 17560 20000 1.139
Nozzle Flng T2 SA-105 K03504 Forgings T 670 17560 20000 1.139
Nozzle Reinforcement S1SA-516 K02700 Grd 70 Plate S 720 16780 20000 1.1919
Nozzle Reinforcement S2SA-516 K02700 Grd 70 Plate S 720 16780 20000 1.1919
Nozzle Reinforcement T1SA-516 K02700 Grd 70 Plate T 670 18520 20000 1.0799
Nozzle Reinforcement T2SA-516 K02700 Grd 70 Plate T 670 18520 20000 1.0799
Front Hd Bolting At TS SA-193 G41400 Grd B7 Bolt( T 720 24440 25000 -
Rear Hd Bolting At TS SA-193 G41400 Grd B7 Bolt( T 720 24440 25000 -
Front Hd Bolting At CovSA-193 G41400 Grd B7 Bolt( T 670 25000 25000 -
Shell Cover Bolting SA-193 G41400 Grd B7 Bolt( S 720 24440 25000 -
Nozzle Flng Bolting S1 SA-193 G41400 Grd B7 Bolt( S 720 24440 25000 -
Nozzle Flng Bolting S2 SA-193 G41400 Grd B7 Bolt( S 720 24440 25000 -
Nozzle Flng Bolting T1 SA-193 G41400 Grd B7 Bolt( T 670 25000 25000 -
Nozzle Flng Bolting T2 SA-193 G41400 Grd B7 Bolt( T 670 25000 25000 -
Hydrostatic Test Pressure - UG-99 - Bolting exception
Component Material 1.3*LSR*All.Stress 90% Yield

psi psi
Front Hd Bolting At TS SA-193 G41400 Grd B7 Bolt( 32500 105000

Nozzle Flng Bolting S1 SA-193 G41400 Grd B7 Bolt( 32500 105000
Extreme Fiber Elongation - UG-79
Cylinders formed from plate, ef = (50t/Rf)(1-Rf/Ro) (Ro = infinity)

Double curvature parts (heads) ef = (75t/Rf)(1-Rf/Ro) (Ro = infinity)
* governing geometry *
Component Material thk,t Radius,Rf Elong,ef
in in % Max
Shell Cylinder SA-516 K02700 Grd 70 Plate 0.625 30.0313 1.03 40

Front Head Cylinder SA-516 K02700 Grd 70 Plate 0.5625 30.0 0.93 40
Shell Cover Cylinder SA-516 K02700 Grd 70 Plate 0.6875 33.0625 1.03 5
Rear Head Cover SA-516 K02700 Grd 70 Plate 1.5 10.5169 10.7 5 *
Shell Cover SA-516 K02700 Grd 70 Plate 0.5625 11.3656 3.71 40
* Warning - Heat treating may be required per UG-79

Asme Seccion Viii Div. 1 Ed 2015 Calculos Mecanico

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Asme Seccion Viii Div. 1 Ed 2015 Calculos Mecanico

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ASME SECCION VIII DIV.

1 ED 2015 CALCULOS MECANICO

Component: Shell Cylinder

--- Calculations --- Cylinder Internal Pressure

Required wall thickness of the cylinder , greater of:

Actual wall thickness of cylinder: tnom = 0.625 in

(Required wall tks. for nozzle attachments, E=1 , tri = 0.3944 in )

Component: Front Head Cylinder

--- Calculations --- Cylinder Internal Pressure

Required wall thickness of the cylinder , greater of:

Actual wall thickness of cylinder: tnom = 0.5625 in

(Required wall tks. for nozzle attachments, E=1 , tri = 0.3571 in )

Component: Shell Cover Cylinder

--- Calculations --- Cylinder Internal Pressure

Required wall thickness of the cylinder , greater of:

Actual wall thickness of cylinder: tnom = 0.6875 in

(Required wall tks. for nozzle attachments, E=1 , tri = 0.434 in )

Component: Rear Head Cover

Required wall thickness of the cover:

(Required wall tks. for nozzle attachments, E=1 , tri = 0.3819 in )

--- Calculations --- Ellipsoidal Cover External Pressure

Maximum allowed external pressure: Pa = B / Rot = 222.42 psi

(Required cov. tks. for nozzle attachments at PE, tre = 1.24 in )

Component: Shell Cover

Required wall thickness of the cover:

(Required wall tks. for nozzle attachments, E=1 , tri = 0.4329 in )

--- Calculations --- Cylinder Internal Pressure

Required wall thickness of the cylinder , greater of:

Actual wall thickness of cylinder: tnom = 0.083 in

(Required wall tks. for nozzle attachments, E=- , tri = - )

--- Calculations --- Cylinder External Pressure

Max allowed external pressure: Pa = 4*B / (3*Dot) = 1284.11 psi

(Required cyl. tks. for nozzle attachments at PE, tre = 0.0207 in )

Component: Front Pass Partition

Pass plate material: SA-516 K02700 Grd 70 Plate

Max. allowable pressure drop: q = (1.5*S*((t-c)/b)**2)/B = see table below

Sides fixed Dim a Dim b a/b B factor q tm Selected

a & b 59.4375 36.0625 1.648 0.574 9.3 0.1924

Floating head cross over area per TEMA RCB-5.11

Flange inside diam. ID = 57.9375 in Head dish radius dr = 52.1437 in

Head depth h = 14.5 in

Flow area of one tube = Pi*((tod-2*tt)/2)**2 at = 0.2679 in2

A >= 1.3 *ap

Component: Front Head Flng At Cov

Flange type: Integral tapered hub - ASME fig.2-4(6)

Gasket material: Flat Metal Jacket Fiber Iron

Bolt material: SA-193 G41400 Grd B7 Bolt(<= 2 1/2)

Ratio of bolt areas AB/AM = 1.01

Minimum gasket width NMIN = AB*SA/(6.283*y*G) = 0.2579 in

Loads: Integral Flange Calculations

Total moment MO = MOP or MB = 995167 lbf*in

Bolt spacing correction M = MO*Cf = 995167 lbf*in

Flange shape constants:

Beta = 1.333*t*e+1.0 = 2.1715 Gamma = Alpha/T = 0.9978

Stress calculations: Allowable stress:

Component: Channel Cover

--- Calculations --- Channel Cover Internal Pressure

Gasket load lever arm hg = (C-G)/2 = 0.875 in

--- Calculations --- Channel Cover Internal Pressure

Code required cover thickness:

TEMA 2007 RCB-9.21 (cover deflection)

Thicknesses do NOT include corrosion or recesses.

Component: Front Head Flng At Cov

Max allowed external pressure: Pa = 4B / (3Dot) = 1284.11 psi

Max. allowable pressure drop: q = (1.5S((t-c)/b)**2)/B = see table below

Flow area of one tube = Pi((tod-2tt)/2)**2 at = 0.2679 in2

Minimum gasket width NMIN = ABSA/(6.283y*G) = 0.2579 in

Bolt spacing correction M = MOCf = 995167 lbfin

Beta = 1.333te+1.0 = 2.1715 Gamma = Alpha/T = 0.9978

Operating moment, Mo = 995167 lbfin Gasket seat. moment Ma = 657483 lbfin

Min hub thk / small end = PIR / (SE - 0.6*P)+c+Tol UG-27(c)(1)

Minimum gasket width NMIN = ABSA/(6.283y*G) = 0.2676 in

Bolt spacing correction M = MOCf = 1038357 lbfin

Beta = 1.333te+1.0 = 2.1861 Gamma = Alpha/T = 1.004

Operating moment, Mo = 1038357 lbfinGasket seat. moment Ma = 679468 lbfin

Min hub thk / small end = PIR / (SE - 0.6*P)+c+Tol UG-27(c)(1)

Minimum gasket width NMIN = ABSA/(6.283y*G) = 0.2676 in

Bolt spacing correction M = MOCf = 1019120 lbfin

Beta = 1.333te+1.0 = 2.0571 Gamma = Alpha/T = 0.9526

Operating moment, Mo = 1019120 lbfinGasket seat. moment Ma = 679468 lbfin

Min hub thk / small end = PIR / (SE - 0.6*P)+c+Tol UG-27(c)(1)

Minimum gasket width NMIN = ABSA/(6.283y*G) = 0.2806 in

Bolt spacing correction M = MOCf = 3372971 lbfin

Beta = 1.333te+1.0 = 2.4023 Gamma = Alpha/T = 1.1133

Operating moment, Mo = 3372971 lbfinGasket seat. moment Ma = 789221 lbfin

Min hub thk / small end = PIR / (SE - 0.6*P)+c+Tol UG-27(c)(1)