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TEMPERATURA 644
Temperature Sensors 2
1
Temperature Sensors
To complete this module you will:
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Temperature Sensors 3
Temperature Sensors
4 to 20 mA Signal 4 to 20 mA Signal
‒ Thermocouple - Millivolt
‒ RTD - Resistance Temperature
Device
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Temperature Sensors 4
Thermocouple
A thermocouple is
manufactured using two Metal 1
dissimilar metallic conductors V
(e.g. iron and constantan)
joined together at one end.
The free ends of the wires Metal 2
connect to an instrument Junction Free
(voltmeter) that measures the end end
difference in potential created
at the junction of the two
metals.
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Temperature Sensors 5
Thermocouple Configurations
Grounded junctions are used for good thermal contact with protection
from the environment. The ungrounded and isolated junctions provide
electrical isolation from the sensor sheath.
The TC can be identified by the color of their lead wires. The right figure
shows some examples of lead wire color configurations for different
types of TC’s.
+
+ + Purple
+ White
+
-
-
- - Red - Red
Single Grounded + Dual, Grounded
+ Unisolated Type J Type E
-
-
+ Dual, +
+ Yellow + Blue
Ungrounded, +
Isolated -
- - - Red - Red
Single, Ungrounded Dual, Ungrounded,
Unisolated Type K Type T
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Temperature Sensors 6
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Temperature Sensors 7
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Temperature Sensors 8
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Temperature Sensors 9
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Temperature Sensors 10
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Temperature Sensors 11
RTD
RTDs are a temperature Example Temperature Transmitter Wiring
sensing device based on
resistance changes in 2 3 2 3
metal. The resistance of the 1 4 1 4
element changes with
temperature in a known 5 5
and repeatable manner.
2 Wire 4 Wire
The common types of RTD 2 3 2 3
connections are 2-Wire, 3- 1 4 1
4
Wire, and 4-Wire. The type
of RTD used is based on +
5 – 5
accuracy required and the
transmitter type being 3 Wire TC and mV
connected to.
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Temperature Sensors 12
RTD Circuits
Circuit of Transmitter
Lead Wires
DVM
+
-
2-Wire
RTD
In temperature transmitters, sensors are generally used in conjunction with a bridge; a series-parallel
arrangement of resistors which, when all resistors are of equal resistance, produces a zero output. Substituting
the sensor (RTD) for one of the bridge elements provides a convenient way to translate changes in sensor
resistance to a voltage signal.
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Temperature Sensors 13
RTD Circuits
3-Wire RTD Circuit
Circuit of Transmitter To help eliminate the error introduced
by lead wire effects, a three-wire RTD is
commonly used. In this approach, the
resistance effects of each of the lead
Lead Wires wires (A and B in top figure) are
canceled by the bridge, because each
+ DVM A is in an opposite leg of the bridge. The
third lead (C) is a sensing lead. The
- C three-wire approach does not eliminate
3-Wire all lead wire effects. But because
sensors are generally located fairly
RTD close to their transmitter, lead wire
effects are small and the approach
provides reasonable accuracy.
B
4-Wire RTD Circuit
The most effective way to eliminate
lead wire effects is with any of several
versions of the four-wire approach. One
approach that does not require a bridge
is shown in figure to the left. In this
Constant method, a constant current power
4-Wire + Current source is connected to two of the RTD
V= I * RT leads. The voltage drop across the RTD
RTD - Power is measured at the other two leads. The
Supply voltage drop is independent of lead wire
effects.
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Temperature Sensors 14
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Temperature Sensors 15
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Temperature Sensors 16
TC
NIST Type B 100 to 1820 212 to 3308 +0.75 +1.35
NIST Type J -180 to 760 -292 to 1400 +0.25 +0.45
NIST Type K -180 to 1372 -292 to 2502 +0.50 +0.90
More complete information about RTD and selection ranges can be found in
several publications. A good resource is the Rosemount Common Reference
Guide (TDS 3061).
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Temperature Sensors 17
TC and RTD
RTD Advantages
‒ Better Accuracy
‒ Excellent Stability & Repeatability
‒ Matched to Transmitter, can be recalibrated
‒ Easier to Wire
‒ Less Susceptible to Noise
‒ Typically use Copper Extension wires
TC Advantages
‒ Suitable for a wide range of temperatures
‒ Used in Higher Temperature Applications
‒ Lower Cost
‒ Faster Response Time
‒ TC Extensions Wires must be same wire type as the TC
‒ Better Vibration Resistance
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Temperature Sensors 18
Ro = 99.9717
a = 0.00385367
b = 0.172491
d = 1.61027
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Temperature Sensors 19
Multipoint Sensor
Multipoint Sensor
● Rosemount 1080 (TC) & 1082R With Transmitters
Butane and Lighter Gas
(RTD) Multipoint Sensors Measuring Points
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Temperature Sensors 20
Pipe Clamp
A direct mounting configuration allows heat from the process, aside from ambient
temperature variations, to transfer from the pipe clamp to the transmitter housing. If the
expected pipe surface temperature is near or above the transmitter specification limits,
consider using additional extension length or a remote mounting configuration to isolate the
transmitter.
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Overview 21
2
644 Overview
To complete this module you will:
‒ Identify and describe the major components of the Model 644 and the
functionality of those components.
‒ Explain the theory of operation of the 644 module.
‒ Explain the basic specifications of the 644 Transmitter.
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Overview 22
With
Transmitter 78.9°F
Thermowell/
Temperature Wiring Direct
Sensor
Sensor
Connection Head
Transmitter wires,
signal To DCS
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Overview 23
ISOLATION
Nonvolatile Memory
Microcomputer - Range Values
- Sensor Linearization - Configuration
- Rerange - Correction Coefficients
- Diagnostics - Trimming Constants
- Engineering Units
Digital to Analog
Signal Conversion
Digital
Communications
Transmitter Electronics Module
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Overview 24
Temperature Electronics
The figure on the left shows a low cost temperature transmitter. This unit has its electronics
embedded inside a sealed housing. In these units you can not make repairs.
The figure on the right shows the electronics of a popular smart temperature transmitter. This
transmitter is very accurate and has many features. The circuit card can not be repaired, but the
electronic board can be easily replaced.
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Overview 25
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Overview 26
Exploded View
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Overview 27
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Overview 28
Specification
Recommend
Min Span Digital D/A
Sensor Options Input Ranges
Accuracy Accuracy Accuracy
2-,3-,4-Wire RTDs C F C F C F
Thermocouples C F C F C F
NIST Type B 100 to 1820 212 to 3308 25 45 +0.77 +1.39 +0.03 % of Span
NIST Type J -180 to 760 -292 to 1400 25 40 +0.35 +0.63 +0.03 % of Span
NIST Type K -180 to 1372 -292 to 2502 25 40 +0.50 +0.90 +0.03 % of Span
NIST Type S 0 to 1768 32 to 3214 25 40 +0.70 +1.26 +0.03 % of Span
Millivolt Input -10 to 100mV 3 mV +0.015 mV +0.03 % of Span
2-,3-,4-Wire Ohm Input 0 to 2000 Ohms 20 Ohm +0.45 Ohm +0.03 % of Span
• These are just a few examples, see 644 manual for complete listings
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Overview 29
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Installation 30
3
Installation
To complete this module you will:
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Installation 31
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Installation 32
Mounting Options
Thread-Sensor Junction Box DIN-Sensor
Connection Head Connection Head
104 mm
100 mm
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Installation 33
DIN-Sensor
Junction Box Connection Head
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Installation 34
There are many other types of mounting options available. It is best to consult the
vendors product manual for suggested options.
Thermowell Union or
Coupling
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Installation 35
A B C
D E F
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Installation 36
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Installation 37
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Installation 38
Grounding
When grounding the transmitter, use a hard ground on the negative side of the
power supply. Do not use a floating ground if at all possible. A floating ground
exposes the unit to different potentials and shorting out the signal to ground. A
floating ground may also cause a safety concern.
Noise can be induced on loop wire runs of 5000 feet. Ensure the loop is
grounded at only one end, typically the power supply end.
Grounding
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Installation 39
Option 3:
1. Ground the sensor wiring shield at the sensor, if possible.
2. Ensure the sensor wiring and signal wiring shields are electrically isolated
from the transmitter housing and other fixtures that may be grounded.
3. Do not connect the signal wiring shield to the sensor wiring shield.
4. Ground the signal wire shield at the power supply end.
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Installation 40
These recommendations are from the API Standard 552, section 20.7.
If more than one recommendation is given for a sensor type, start with
the first technique shown, or the technique that is recommended for the
facility by its installation drawings. If the technique does not eliminate
the transmitter alarms, try another technique.
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Installation 41
Electrical Hook Up
Loop Distance
There are several items that need to be considered when designing the electrical loop for a transmitter. The
maximum distance the loop wires can be run is 5000 feet. It is recommend to use 18-24 gauge twisted pair
wire, with a shield.
Loop Resistance
HART communication requires a resistance range of 250 to 1100 Ohms. Ensure the power supply being used
can handle all instruments in the loop.
+
Power
Supply
-
-
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Installation 42
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Installation 43
Conduit
Moisture
Excessive moisture can
damage the transmitter’s
electronics, housing, Proper Installation
terminal block, or even the
sensor module. Dual
compartment housings are
being used in more
transmitters, but damage
can still occur. Make sure
all conduit runs are
properly sealed. If possible
use cable glands with
weather-tight fittings.
Drip Loop
If connections are not
sealed, mount the
transmitter so that the
electrical housing is
positioned down. This will
help drain the moisture.
Wiring should be installed Conduit Drain
using a drip loop. The
bottom of drip loop should
be lower than the conduit
connections at the
transmitter.
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Installation 44
Jumper/Switch Selection
When installing
transmitters, ensure
the alarm fail
position, and any
other jumpers are in
their correct
positions.
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Installation 45
Meter Option
On transmitters with a meter option installed, ensure the meter side
faces the correct position. If meter options are installed in the field, care
must be taken to move the jumpers from the electronics to the meter (if
needed), and the jumpers are put in their correct position.
Display
LOI
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Installation 46
Environmental Considerations
When designing the installation for temperature transmitters, the effects of process
temperatures must be considered. The transmitter’s electronics are designed to be operated
within a set ambient temperature limit. The effects of the measured process must be
considered. Therefore, the transmitter may need to be mounted farther from the process.
Using the chart and example below: If process temperature is 540 o C and a 3.6 inch
extension is used, the transmitter’s housing temperature will rise 22 o C above ambient
temperatureoC oF
Housing Temperature Rise Above Ambient (oC)
60 108
50 90
40 72
815 o
30 (1,5
00 54
F) O
22 ven
540 o T em
20 C (1 per 36
000
F) O atu
re E Length, Inches
ven
Tem
pera 18
10 t ure
Extension
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Installation 48
Loop Test
After installing the transmitter, use the Field Communicator to perform the Loop Test function: refer
to the diagram below showing the Loop Test menu path. When performing the Loop Test, you need
to set the 4-20 mA output to a fixed value (i.e., 4, 20, other), and also set the values of other
equipment installed in the loop. This procedure is useful when starting up or troubleshooting a loop.
You can also use the Loop test function to match indicators or DCS inputs to the
Simulate transmitter
Alarm on new output.
xmtrs
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Bench Testing 49
4
Bench Testing
To complete this module you will:
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Bench Testing 50
Test Equipment
•Power Supply: 12–42.4 V dc
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Bench Testing 51
Power Requirements
Load Chart
1240
1100
1000
Load
(Ohms)
500 Operating
HART Operating Region
250
Load Requirement
0
10 20 30 40 42.4
12.0 Min. Power Supply Voltage (V dc)
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Bench Testing 52
Terminal Block
+
Power
Supply
-
-
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Bench Testing 53
+
Power
Supply
-
-
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Bench Testing 54
+
Power
Supply
-
-
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Bench Testing 55
Hot Back-Up/Differential/Average/Drift
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Temperature Transmitter Configuration 56
5
Smart Temperature Transmitter
Configuration
To complete this module you will:
‒ Understand how and when to change units.
‒ Describe how to rerange a smart Temperature transmitter.
‒ Demonstrate how to change damping on a smart transmitter.
‒ Demonstrate how to configure the input sensor on a smart temperature
transmitter.
‒ Determine how to configure the HART variable mapping on a smart
transmitter.
‒ Demonstrate how to configure the display on a smart transmitter.
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Temperature Transmitter Configuration 57
Configuration Items
Mandatory Optional
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Device Dashboard 1 Device Status
2 Primary Variable
58
1 Configure Sensor(s)
1 Guided Setup
2 Calibrate Sensor(s)
3 Configure Device
4 Configure Display
5 Configure Hot Backup
6 Configure Drift Alert 1 Sensor 1 Temperature
7 Diagnostic Suite 2 Sensor 1 Type
3 Sensor 1 Connection
4 Engineering Units
1 Sensor 1 5 Damping
2 Configure 2 Sensor 2
2 Manual Setup 3 Calculated Output 1 Hot Backup
4 Diagnostics 2 Sensor Drift Alert
5 Analog Output
6 Display 1 Analog Output Value
7 Device …………
8 HART 5 PV Configuration
6 Alarm/Sat Levels
1 Variable Summary
2 Primary Variable
3 Secondary Variable
4 Third Variable
5 Fourth Variable
6 Analog Output
Overview
H
644:TT-5639 644:TT-5639 644: TT-5639
Online Overview Device Information
1 Overview 1 Device Status: 1 Identification
2 Configure 2 Primary Variable 2 Revisions
3 Service Tools 3 Sensor 1 Temperature 3 Alarm Type and Security
4 Sensor 2 Temperature 4 Options Ordered
5 Analog Output Value
6 Upper Range Value
7 Lower Range Value SAVE HOME
8 Device Information
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Temperature Transmitter Configuration 60
H
644:TT-5639 644 Temp:TT-5621 644 Temp:TT-5621
Please Choose an option Select Sensor Type: Select Sensor connections
PT100, a=385 4 wire
1 Configure Sensor 1 PT100, a=385 2 wire
2 Configure Sensor 2 PT100, a=391 3 wire
3 Configure both sensors same PT200, A=385 4 wire
4 Display sensor configurations
5 Set Advanced sensor options PT500, a=385 Not Used
6 Exit ABORT ENTER ABORT ENTER
ABORT ENTER
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Temperature Transmitter Configuration 61
Configure Sensor
644:TT-5639 644:TT-5639 644:TT-5639
Do you want to set the advanced Select Engineering Units (deg C) Warning
sensor options like units, Verify the units selected for
damping and transient filter or Deg C Calculated Outputs
1 Set Advanced Sensor Options Deg F (diff, Ave and First Good) match
2 Finish Sensor Setup Deg R the units assigned to Sensor 1
Kelvin and Sensor 2
ABORT ENTER ABORT ENTER ABORT OK
H H
644:TT-5639 644 Temp:TT-5621 644:TT-5639
Sensor Damping: Select the transient filter for the Please Choose an option
sensor. The transient filter will 1 Configure Sensor 1
prevent fast changes in the 2 Configure Sensor 2
2.0 Disable 3 Configure both sensors same
Enable (default) 4 Display sensor configurations
5 Set Advanced sensor options
6 Exit
HELP DEL ABORT ENTER HELP ABORT ENTER ABORT ENTER
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Temperature Transmitter Configuration 62
H
644:TT-5639 644:TT-5639 644:TT-5639
Select an option for Please choose engineering Units Warning
configuration to setup your for the Primary Variable (deg F) Verify the units selected for
device: Deg C Calculated Outputs
1 Tag Deg F (diff, Ave and First Good) match
2 Variable Mapping
Deg R the units assigned to Sensor 1
3 Analog Output
4 Exit Kelvin and Sensor 2
ohm
ABORT ENTER ABORT ENTER ABORT OK
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Temperature Transmitter Configuration 63
HELP DEL ABORT ENTER HELP DEL ABORT ENTER HELP DEL ABORT ENTER
H H
644:TT-5639 644:TT-5639
Analog Output Configuration Select an option for
Details: configuration to setup your
Engineering Units set to Deg F. device:
URV set to 150.00 1 Tag
LRV set to 0.00 2 Variable Mapping
Primary Variable Damping set to 3 Analog Output
2.0 4 Exit
ABORT OK ABORT ENTER
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Temperature Transmitter Configuration 64
H H H
644: TT-5639 644:TT-5639 644:TT-5639
Guided Setup Select an option for Note: Device Tag is limited to 8
1 Configure Sensors configuration to setup your characters. Please enter an
2 Calibrate Sensors device: identification Tag for this
1 Tagging TT-108
3 Configure Device
2 Variable Mapping
4 Configure Display 3 Analog Output
5 Configure Hot Backup 4 Exit
6 Configure Drift Alert
HELP HOME ABORT ENTER HELP DEL ABORT ENTER
H
644:TT-5639
Select an option for
configuration to setup your
device:
1 Tagging
2 Variable Mapping
3 Analog Output
4 Exit
ABORT ENTER
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Temperature Transmitter Configuration 65
H H H
644: TT-5639 644:TT-5639 644:TT-5639
Guided Setup Select an option for Select Primary Variable
1 Configure Sensors configuration to setup your
2 Calibrate Sensors device: 1 Sensor 1
1 Tag
3 Configure Device
2 Variable Mapping
4 Configure Display 3 Analog Output
5 Configure Hot Backup 4 Exit
6 Configure Drift Alert
HELP HOME ABORT ENTER ABORT ENTER
H H H
644:TT-5639 644:TT-5639 644:TT-5639
Select Secondary Variable Select Third Variable Select an option for
configuration to setup your
1 Sensor 1 1 Sensor 1 device:
2 Terminal Temperature 2 Terminal Temperature 1 Tag
3 Not Used 3 Not Used 2 Variable Mapping
3 Analog Output
4 Exit
ABORT ENTER ABORT ENTER ABORT ENTER
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Temperature Transmitter Configuration 66
Manual Setup
H
644:TT-5639 644:TT-5639 644: TT-5639
Online Configure Manual Setup
1 Overview 1 Guided Setup 1 Sensor 1
2 Configure 2 Manual Setup 2 Sensor 2
3 Calculated Output
3 Service Tools 4 Diagnostics
5 Analog Output
6 Display
7 Device
SAVE HOME 8 HART
H H H
644:TT-5639 644:TT-5639 644:TT-5639
Sensor 1 Analog Output Device
1 Sensor 1 Temp 1 Analog Output Value 1 Device Information
2 Sensor 1 Type 2 Percent of Range 2 Software Write Protect
3 Sensor 1 Connection 3 Primary Variable 3 Terminal Temp Units
4 Sensor 1 Units 4 Sensor 1 Temp 4 Open Sensor Holdoff
5 Damping 5 PV Configuration 5 Noise Rejection
6 Serial Number 6 Alarm/Sat Levels
SAVE HOME SAVE HOME SAVE HOME
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Temperature Transmitter Configuration 67
Manual Setup
H
644:TT-5639 644:TT-5639 644: TT-5639
Online Configure Manual Setup
1 Overview 1 Guided Setup 1 Sensor 1
2 Configure 2 Manual Setup 2 Sensor 2
3 Calculated Output
3 Service Tools 4 Diagnostics
5 Analog Output
6 Display
7 Device
SAVE HOME 8 HART
H H H
644:TT-5639 644:TT-5639 644:TT-5639
Analog Output Display Device
1 Analog Output Value 1 Variables Displayed 1 Device Information
2 Percent of Range 2 Decimal Places 2 Software Write Protect
3 Primary Variable 3 Bar Graph 3 Terminal Temp Units
4 Sensor 1 Temp 4 Open Sensor Holdoff
5 PV Configuration 5 Noise Rejection
6 Alarm/Sat Levels
SAVE HOME SAVE HOME SAVE HOME
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Temperature Transmitter Configuration 68
Service Tools
H
644:TT-5639 644:TT-5639 644:TT-5639
Online Service Tools Variables
1 Overview 1 Alerts 1 Variable Summary
2 Configure 2 Variables 2 Primary Variable
3 Service Tools 3 Trends 3 Secondary Variable
4 Maintenance 4 Third Variable ………….
5 Simulate 6 Analog Output
SAVE HOME SAVE HOME
H H H
644:TT-5639 644:TT-5639 644: :TT-5639
Maintenance Sensor Calibration Simulate
1 T/C Diag Snsr 1 1 Calibrate Sensor(s) 1 Perform Loop Test
2 T/C Diag Snsr 2 2 Restore Factory Cal
3 Min/Max Tracking 3 Sensor 1 Lower Cal
4 Sensor Calibration 4 Sensor 1 Upper cal
5 Analog Calibration 5 Sensor 2 Lower cal
6 Reset/Restore 6 Sensor 2 Upper Cal
SAVE HOME HELP HOME HELP HOME
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Temperature Transmitter Configuration 69
Reset Device
H
644:TT-5639 644:TT-5639 644:TT-5639
Online Service Tools Maintenance
1 Overview 1 Alerts 1 Sensor Calibration
2 Configure 2 Variables 2 Analog Calibration
3 Service Tools 3 Trends 3 Reset/Restore
4 Maintenance
5 Simulate
H Resets/Restarts device H
644:TT-5639 Performs Self Test on Restart 644:TT-5639
Warning Loop should be Simulate
removed from automatic control 1 Perform Loop Test
1 Cancel – Don’t reset the device
2 Continue – Reset the device
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Temperature Transmitter Configuration 70
Loop Test
H
644:TT-5639 644:TT-5639 644:TT-5639
Online Service Tools Simulate
1 Overview 1 Alerts 1 Perform Loop Test
2 Configure 2 Variables
3 Service Tools 3 Trends
4 Maintenance
5 Simulate
H
644 Temp:TT-5621 644 Temp:TT-5621
WARN - Loop should be Choose Analog Output Level
removed from automatic control 1 4 mA
2 20 mA
3 Simulate Alarm
4 Other
5 End
ABORT OK ABORT ENTER
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Temperature Transmitter Configuration 71
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Temperature Transmitter Configuration 72
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Temperature Transmitter Configuration 73
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Temperature Transmitter Configuration 74
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Temperature Transmitter Configuration 75
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Temperature Transmitter Configuration 76
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Temperature Transmitter Configuration 77
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Temperature Transmitter Configuration 78
644 LOI
VIEW CONFIG SENSOR 1 CONFIG
SENSOR 2 CONFIG
SENSOR CONFIG
LRV
URV
UNITS BACK TO MENU
ENTER VALUES
BACK TO EXIT MENU
RERANGE MENU CALIBRAT
EXIT MENU DAMPING
LOOP TEST VARIABLE MAP
TAG
ALRM SAT ENABLE
DISPLAY VALUES PASSWRD
PASSWORD CHANGE
EXTENDED MENU SIMULATE PASSWRD
HART REV BACK TO MENU
HOT BU CONFIG EXIT MENU
EXIT MENU DRIFT ALERT
TC DIAG
CONFIG
SCROLL ENTER MIN MAX
TRACK
NO YES BACK TO MENU
EXIT MENU
LOI MENU
VIEW CONFIG
SENSOR CONFIG
UNITS
RERANGE
LOOP TEST
DISPLAY
EXTENDED MENU
EXIT MENU
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Temperature Transmitter Configuration 79
644 LOI
TAG CALIBRATE
PV DAMPING
LIMITS VARIABLE MAP
SENSOR 1 TYPE TAG
CONNECTION ALM SAT VALUES
SENSOR 2 TYPE PASSWORD
CONNECTION SIMULATE
UPPER RANGE VALUE HART REV
LOWER RANGE VALUE HOT BACKUP
DAMPING DRIFT ALERT
….. TC DIAG CONFIG
BACK TO MENU MIN MAX TRACK
LOI MENU
EXIT MENU BACK TO MENU
VIEW CONFIG EXIT MENU
SENSOR CONFIG SENSOR CONFIG SENSOR CONFIG
UNITS VIEW SENSOR SENSOR 1 CONFIG
RERANGE SENSOR CONFIG SENSOR 2 CONFIG
LOOP TEST BACK TO MENU BACK TO MENU
DISPLAY EXIT MENU EXIT MENU
EXTENDED MENU
EXIT MENU UNITS
CHANGE ALL
SENSOR 1 UNITS
SENSOR 2 UNITS
DIFF UNITS
AVERAGE UNITS
1ST GOOD UNITS
BACK TO MENU
EXIT MENU
DISPLAY
RERANGE ENTER VALUES
SENSOR 1
ENTER VALUE LRV
SENSOR 2
BACK TO MENU URV
ANALOG
EXIT MENU BACK TO MENU
PV
EXIT MENU
AVE
1ST GD LOOP TEST
DIFF UNITS ENTER VALUE
RANGE BACK TO MENU
……. EXIT MENU
BACK TO MENU
EXIT MENU
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Calibration 80
6
Smart Temperature Transmitter
Calibration
To complete this module you will:
‒ Describe how to calibrate a smart temperature transmitter.
‒ Describe how to perform sensor matching on a smart temperature
transmitter.
‒ Describe how to perform a 4-20mA output trim on a smart transmitter.
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Calibration 81
Field Calibration
● Calibration is defined as the processes required to:
‒ Optimize transmitter accuracy over a specific range by adjusting the
position of the characterization curve
‒ Adjust the transmitter’s analog output to match the devices in the loop.
Such as mA meter, DCS, etc.
● Types of calibration:
‒ Sensor Trim
●Lower Sensor Trim
●Upper Sensor Trim
‒ 4-20mA Output Trim
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Calibration 82
A/D
Sensor Trim adjusts
D/A
Output and scaled Output
the signal here adjusts the signal here
Configure the
Analog Output
Parameters
644 Temp:TT-5677
Overview
1 Device Status: Good
2 Primary Variable is Snsr 1
3 Sensor 1 Temp 99.20 deg C
4 Analog Output Value 19.91 mA
5 Upper Range Value 100.00 deg C
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Calibration 83
Factory Trim
A factory trim is a typical IEC-751 curve that is stored in the memory of the transmitter. The curve defines the ideal resistance versus
temperature curve for RTDs.
Sensor Matching
A final sensor trim is called sensor matching or special trim. In this procedure the RTD is put in a temperature test fixture. Precise
temperatures are applied and the resistance is measured. The curve from the testing is stored in the transmitter memory. Values such
as Alpha, Delta, and Beta are also generated and can be directly entered into the smart temperature transmitter.
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Calibration 84
100 100
50 50
0 0
50 0 50 100
0 100
Temperature Temperature
Input Input
Transmitter Electronics Module
Analog-to Digital
Signal Conversion Microprocessor Digital-to Analog
Signal Conversion
HART Communication
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Calibration 85
PV
100
Start
PV
100
0
0 Temperature 100
Input
Actual
0
Ideal
0 Temperature 100
Input
HART Communication
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Calibration 86
H
644 Temp:TT-5639 644 Temp:TT-5639 644 Temp:TT-5639
Sensor Calibration Select Sensor to Trim Select Active Calibrator Mode
1 Calibrate Sensor 1 Sensor 1 1 Active Calibrator On
2 Restore Factory Cal 2 Sensor 2 2 Active Calibrator Off
3 Sensor 1 Lower Cal 3 Exit
4 Sensor 1 Upper Cal
5 Sensor 2 Lower Cal
7 Active Calibrator
SAVE HOME ABORT ENTER ABORT ENTER
Continued
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Calibration 87
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Calibration 88
H
644 Temp:TT-5639 644 Temp:TT-5639 644 Temp:TT-5639
Upper Trim completed Select which calibration to perform. If Select Sensor to Trim
you are performing both lower and
1 Sensor 1
upper calibration,……
2 Sensor 2
1 Lower Trim 3 Exit
2 Upper Trim
3 Lower and Upper trim
4 Exit
ABORT OK ABORT ENTER ABORT ENTER
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Calibration 89
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Calibration 90
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Calibration 91
Sensor Matching
When using the sensor matching procedure, you will make the most accurate temperature
measurement for a device or system. The RTD and transmitter work together to generate
an output signal. By putting an RTD through a temperature versus resistance test, and
then inputting the curve data directly into the smart temperature transmitter, the accuracy
of the entire system will be improved.
Ro = 99.9717
a = 0.00385367
b = 0.172491
‒ Typical accuracy = d = 1.61027
Model 644 = +0.18 degree C
Standard 68 RTD = +1.05 degree C
Total = +1.23 degree C
‒ Sensor matched accuracy =
Model 644 = +0.18 degree C
Standard 68 RTD = +0.10 degree C
(with schedule)
Total = +0.28 degree C
● Callendar-Van Dusen
‒ 4 constants accurately define the Resistance vs. Temperature curve for a specific RTD
Rt = Ro + Ro a[ t - d( 0.01t - 1 )( 0.01t ) - b ( 0.01t - 1 )( 0.01t3 ) ]
Where
Rt = resistance at temperature t C
Ro = resistance at ice point ( 0 oC)
a= Sensor-specific constant (Alpha)
d= Sensor-specific constant (Delta)
b = Sensor-specific constant (Beta)
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Calibration 92
Continued
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Calibration 93
H
644 Temp:TT-5639 Screen will 644 Temp:TT-5639
Enter delta value Appear showing Computed values Sending
values entered, R0=9.99218E+01 Coefficients
1.61027 A=-3.90706E-03 message
B=-5.80622E-07
then A, B, C C=-4.277239E-12
computed Follow rest
values screen of screens
DEL ABORT OK HELP ABORT OK
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Calibration 94
Output Trim
20
Meter Reading
mA
Ideal
Actual
4
4 Microprocessor Output 20 mA
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Calibration 95
A/D
Sensor Trim adjusts
D/A
Output and scaled Output
the signal here adjusts the signal here
Configure the
Analog Output
Parameters
644 Temp:TT-5677
Overview
1 Device Status: Good
2 Primary Variable is Snsr 1
3 Sensor 1 Temp 100.00 deg C
4 Analog Output Value 20.00 mA
5 Upper Range Value 100.00 deg C
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Calibration 96
Continued
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Calibration 97
Output Trim
Enter value from
Continued current meter, or DCS
H H
644: TT-5639 644:TT-5639 644:TT-5639
Enter meter value Field device output 4.0 mA. Is Setting field device output to
this equal to reference meter? 20.0 mA
4.000 1 Yes
2 No
H H H
644: TT-5639 644:TT-5639 644:TT-5639
Enter meter value Field device output 20.0 mA. Is Note – Loop may be retuned to
this equal to reference meter? automatic control
20.000 1 Yes
2 No
H H
644: TT-5639 644: TT-5639 644 TEMP:TT-5639
Set Scale-Low Output Value: (4) Set Scale-Low Output Value: 20 Calibration will be scaled from 1
ma to 5 ma.
1.000 5.000
1 Proceed
2 Change
Continued
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Calibration 99
H H
644:TT-5639 644:TT-5639 644: TT-5639
Scaled Output 1.0 mA equal to Setting field device output to Enter Reference Meter value: 5.0
readout device? 20.0 mA
1 Yes 5.000
2 No
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Calibration 101
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Advanced Temperature Configuration 102
7
Advanced Temperature
Configuration
To complete this module you will:
‒ Understand how and when to change the Write Protect Setting.
‒ Describe how to change the Alarm & Saturation values.
‒ Demonstrate how to configure the transmitter for Dual Sensors.
‒ Demonstrate how to setup the Hot Backup feature.
‒ Determine how to configure the HART variable mapping on a smart
transmitter.
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Advanced Temperature Configuration 103
The circuitry for the jumper/switch does not need to be added to the electronics which should
reduce cost and less parts/components usually means a more robust instrument.
H
644 Temp:TT-5621
Manual Setup
5 Analog Output
6 Calculated Output
7 Display
8 HART
9 Security
HELP HOME
H
644 Temp:TT-5621 SAVE
Security
1 Software Write Protect Off
SAVE HOME
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Advanced Temperature Configuration 104
‒ NAMUR
● Low Alarm: ( 3.6 mA) Low Saturation: (3.8 mA)
● High Alarm ( 21.5 mA) High Saturation: (20.5 mA)
‒ Custom
● Low Alarm: 3.6 -3.8 mA Low Saturation: 3.7 - 3.9 mA
● High Alarm:20.2 - 23.0 mA High Saturation: 20.1 - 21.5 mA
Process Variable
Out of Range
3.9 20.8
4 20
Normal Operating Range
mA
3.75 22
Hardware Alarm
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Advanced Temperature Configuration 105
H H H
644:TT-5639 644 Temp:TT-5639 644:TT-5639
Alarm/Sat Levels Select alarm and saturation Current Alarm/Sat Type
1 Alarm Direction Rosemount
settings
2 High Alarm Level Alarm/Saturation levels sent:
3 High Sat Level NAMUR High Alarm 21.75
4 Low Sat Level Rosemount High Saturation 20.50
5 Low Alarm Level OTHER Low Saturation 3.90
6 Config Alarm/Sat Level EXIT Low Alarm 3.75
SAVE HOME ABORT ENTER ABORT OK
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Advanced Temperature Configuration 106
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Advanced Temperature Configuration 107
Hot Back-Up/Differential/Average/Drift
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Advanced Temperature Configuration 108
H
644:TT-5639 644 Temp:TT-5639
Please Choose an option Select Sensor Type Follow rest of screens
PT100, a=385 to select:
1 Configure Sensor 1 PT100, a=385 Temperature type: RTD, TC
2 Configure Sensor 2 PT100, a=3916
3 Configure both sensors same Number of wires
PT200, A=385
4 Display sensor configurations Make sure to configure Units
5 Set Advanced sensor options PT500, a=385
and Damping for Sensor 2
6 Exit ABORT ENTER ABORT ENTER Exit when complete
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Advanced Temperature Configuration 109
H
644 Temp:TT-5639 644 Temp:TT-5639 644 Temp:TT-5639
Enable Hot Backup Warning-Pressing “OK” will Select Hot Backup Primary
change device output. Put loop Variable
1 Yes in manual. 1 Average Temperature
2 No 2 First Good
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Advanced Temperature Configuration 110
Set for Hot Backup – First Good Set for Hot Backup - Average
644:TT-5639 644:TT-5639
Overview Overview
1 Device Status: 1st Good 1 Device Status: Average
2 Primary Variable is First Good 2 Primary Variable is Ave Temp
3 Sensor 1 Temperature 78 deg C 3 Sensor 1 Temperature 78 deg C
4 Sensor 2 Temperature 123 deg C 4 Sensor 2 Temperature 123 deg C
5 Analog Output Value 12.21 mA 5 Analog Output Value 15.21 mA
6 Upper Range Value 150.0 deg C 6 Upper Range Value 150.0 deg C
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Advanced Temperature Configuration 111
Follow rest
of Screens
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Advanced Temperature Configuration 112
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Advanced Temperature Configuration 113
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Advanced Temperature Configuration 114
H H H
644:TT-5639 644:TT-5639 644:TT-5639
Select Secondary Variable Select 4th Variable Select an option for
1 Sensor 1 Temperature 1 Sensor 1 Temperature configuration to setup your
2 Sensor 2 Temperature 2 Sensor 2 Temperature device:
3 Differential Temperature 3 Differential Temperature 1 Tag
4 Average Temperature 4 Average Temperature 2 Variable Mapping
5 First Good Temperature 5 First Good Temperature 3 Analog Output
6 Terminal Temperature 6 Terminal Temperature 4 Exit
7 Not Used ABORT ENTER 7 Not Used ABORT ENTER ABORT ENTER
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Advanced Temperature Configuration 115
Follow rest
of Screens
Make sure to Exit
Configure TV
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Maintenance 116
8
Maintenance
To complete this module you will:
‒ Learn the critical points of disassembly and assembly of temperature
transmitters.
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Maintenance 117
Temperature Transmitter
The disassembly and assembly procedure for temperature transmitters is straightforward. The
following procedures assume the transmitters have already been removed from the process and are
set on a work bench.
Each transmitter will have a disassembly/assembly procedure in its product manuals. Typically,
most repairs require you to replace the housing, or the electronics board.
CAUTION !
Electronics
Electronics are
are
STATIC
STATIC
SENSITIVE.
SENSITIVE.
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Maintenance 118
O-Ring
Electronics Module
LCD Assemble Cover
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Troubleshooting 119
9
Troubleshooting
To complete this module you will:
‒ Interpret the specific analog output of the smart transmitter and
apply it to troubleshooting.
‒ Identify common problems with smart temperature transmitters
and provide basic solutions to correct those problems.
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Troubleshooting 120
Smart Transmitters
An output current measurement is very useful information when troubleshooting a 4-20 mA
smart transmitter. A smart transmitter’s output fails at predefined levels as determined buy
the vendor.
The figure below shows typical values the 4-20 mA output changes to when there is a
failure. The values of 3.9 and 20.8mAs are used to indicate when the process is below or
above the configured range values of the transmitter. Typically, values below 3.8 or above
Process Variable
21 mA are good indicators of hardware failure.
Out of Range
3.9 20.8
4 20
Normal Operating Range
3.75 21.75
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Troubleshooting 122
Problem is defined
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Troubleshooting 123
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Troubleshooting 124
Troubleshooting Problems: 1
Decade Box
21.75 mA
Applied:
Control System
100 deg C
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Troubleshooting 125
Troubleshooting Problems: 2
Applied: 100
4.18 mA 0 deg C
Control System Decade Box
4.18 mA Power
Supply
Xmtr Ranged: -
What's the Problem?
0–100 deg C
What's the Cause?
Not Enough Load Resistance
Bad Electronics Board
Wrong dd Revision in AMS
Incorrect Sensor Configured 644:TT-5639
Defective Test Equipment Overview
Operator Error 1 Device Status:
2 Primary Variable is Sensor 1
Transmitter Left in Loop Test 3 Sensor 1 Temperature 0.00 deg C
Full Sensor Trim Needed 5 Analog Output Value 4.00 mA
4 - 20 mA Output Trim Needed 6 Upper Range Value 0.00 deg C
Everything is fine 7 Lower Range Value 100.00 deg C
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Troubleshooting 126
Troubleshooting Problems: 3
Applied: 138.5
19.82 mA 100 deg C
Control System Decade Box
19.82 mA Power
Supply
Xmtr Ranged: -
What's the Problem?
0–100 deg C
What's the Cause?
Not Enough Load Resistance
Bad Electronics Board
Wrong dd Revision in AMS
Incorrect Sensor Configured 644:TT-5639
Defective Test Equipment Overview
Operator Error 1 Device Status:
2 Primary Variable is Sensor 1
Transmitter Left in Loop Test 3 Sensor 1 Temperature 98.5 deg C
Full Sensor Trim Needed 5 Analog Output Value 19.82 mA
4 - 20 mA Output Trim Needed 6 Upper Range Value 0.00 deg C
Everything is fine 7 Lower Range Value 100.00 deg C
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Troubleshooting 127
Troubleshooting Problems: 4
Applied: 138.5
4.00 mA 100 deg C
Control System Decade Box
4.00 mA Power
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128
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