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Exp Fluids (2013) 54:1520

DOI 10.1007/s00348-013-1520-8

RESEARCH ARTICLE

Flow and heat transfer investigation behind trapezoidal rib using


PIV and LCT measurements
Md Shaukat Ali • Andallib Tariq • B. K. Gandhi

Received: 13 December 2012 / Revised: 3 March 2013 / Accepted: 12 April 2013


Ó Springer-Verlag Berlin Heidelberg 2013

Abstract The present work is an experimental investiga- recirculation bubble for different configurations and condi-
tion inside a rectangular duct for flow behind a trapezoidal tions. The result showed the successful impact of changing
type of rib with chamfering angle a (toward the direction of the trapezoidal angle a by manipulating the small-scale
flow) at different Reynolds numbers. Chamfering angle a has vortices at the leeward corner of the rib which helps in
been varied in between 0° and 20° with an increment of 5° obviating the hot spots. Furthermore, the presence of large
and subsequently detailed fluid flow and heat transfer scale unsteady vortical structure within the shear layer has
experiments have been performed at four different Reynolds been confirmed, and it has been subsequently associated with
numbers, that is, 9,400, 27,120, 44,600, and 61,480 (based on heat transfer enhancement in the far downstream region.
hydraulic diameter of the duct). In order to investigate the
detailed fluid flow and heat transfer characteristics together, a List of symbols
distinct experimental setup has been designed while using Dh Hydraulic diameter (m)
2-D particle image velocimetry and liquid crystal thermog- h Convective heat transfer coefficient (W/m2K)
raphy, respectively. Flow investigations have been restricted k Thermal conductivity of perspex substrate (W/mK)
within the streamwise location of x/e B 11, while the region Nu Local Nusselt number of the surface with a rib
of interest for heat transfer measurement goes up to x/e B 50. Re Reynolds number based on duct hydraulic
The emphasis is toward assessing and analyzing the potential diameter
impact of varying chamfering angle over the flow structures, Reh Reynolds number based on boundary layer
and its subsequent effect on far downstream heat transfer momentum thickness
enhancement, as well as its role in obviating the hot spots in Ur Centerline velocity (m/s)
the adjacent vicinity behind the chamfered rib turbulators. u Time-averaged streamwise velocity component
Transient heat transfer investigation has been performed for (m/s)
evaluating the surface heat transfer enhancement. Results are v Time-averaged cross-stream velocity component
documented in terms of stream traces, mean and rms velocity (m/s)
fields, streamwise Reynolds stresses and vorticity distribu- ()av Area averaged quantity
tion, and surface and spanwise averaged augmentation ()rms Root mean square quantity
Nusselt numbers. The reattachment length has been identi- -u0 v0 Time-averaged Reynolds shear stress
fied for all of the configurations, and the turbulent charac- a Trapezoidal angle of the rib
teristics have been discussed in reference to the reattaching xz Time-averaged vorticity along Z-direction (s-1)
shearing layer and its potential impact on the size of the

M. S. Ali  A. Tariq (&)  B. K. Gandhi 1 Introduction


Mechanical and Industrial Engineering Department, Indian
Institute of Technology Roorkee, Roorkee 247667, India
e-mail: atariq.iitr@yahoo.co.in; tariqfme@iitr.ernet.in
The surface heat transfer from the wall is limited by the
URL: http://www.iitr.ac.in/*ME/tariqfme formation of boundary layer in the near wall vicinity. In

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recent years, rib turbulators have been intensively studied Chandra et al. (1998) studied the effect of different rib
passive technique, which promotes near wall turbulence by shapes on turbulent channel flow heat transfer and friction
artificially disturbing the boundary layer, thus ensuing characteristics. Square rib was observed to produce highest
enhanced heat transfer over the internal passages of heat heat transfer augmentation for a given friction factor,
transfer devices. Some of the practical applications of rib whereas negligible differences in performance of triangular
turbulators include gas turbine blade cooling channels, and chamfered ribs and the performance of the circular and
compact heat exchanger surfaces such as rib-roughened semicircular ribs were observed.
radiator tubes/ducts, solar collectors, gas-cooled reactor Ahn (2001) studied the heat transfer and friction char-
fuel elements, and electronic component’s cooling devices. acteristics of square, triangular, circular, and semicircular
Inevitably there exists a trade off between the pressure rib shapes in a rectangular duct. Triangular rib was
penalty and heat transfer enhancement. The control of reported to provide the highest heat transfer performance as
unsteady and possibly turbulent flow field for the desired opposed to the previous works.
effect is therefore a non-trivial problem even for the sim- Tariq and co-workers (Panigrahi and Tariq 2003; Tariq
plest geometry. et al. 2004) reported the detailed flow and heat transfer
Basically, the ribbed passage flows are unsteady in behind slit rib of different open area ratio using liquid
nature with complex time dependency and strong non- crystal thermography, hot-wire anemometry, cold-wire
linearity. Analytical methods for predicting the friction anemometry, and flow visualization. They showed the
factors and the heat transfer coefficients for turbulent flow interaction between the reattaching flow past the rib with
over rib-roughened surfaces are not available due to the the flow through the slit to successfully modify the near
complexity of flow with the presence of separation, wall and wake region mean flow and fluctuation.
reattachment, and recirculation created by periodic rib- According to Fröhlich et al. (2005), separation from
roughness elements. Complexity of the flow field calls for continuous and curved surfaces displays a strong spatial
detailed investigation toward understanding the flow field and temporal fluctuation of the separation line; meanwhile,
and its subsequent role in surface heat transfer enhance- the mean location of reattachment is sensitively dependent
ment. And therefore, recent investigations in the field on that of separation. These characteristics imply that the
have witnessed the impetus in implementing the sophis- separation from contoured protrusions is more elusive than
ticated experimental tools in order to improve the that from obstacles with a sharp edge.
understanding of flow physics behind single/pair of sur- Wang and Sunden (2007) obtained inter-rib local heat
face mounted ribs toward selecting an efficacious design transfer coefficient distribution using steady state Liquid
of rib for obviating the local hot spots, which adversely Crystal Thermography (LCT) for square, triangular, cham-
affect the performances and reliability of the equipment. fered upstream, and chamfered downstream ribs (trapezoi-
On the other hand, the geometry of a rib has also an dal-shaped ribs with inclination angle 38°) placed
essential influence on the flow separation and reattach- transversely to the main flow direction. The heat transfer
ment (Wang et al. 2007). Therefore, apart from the sharp/ results have been captured for the inter-rib region
round cornered square/rectangular rib, the effect of (27 \ X/Dh \ 29 from the inlet of duct). For the range of
changing the rib shape has gained interest by various Reynolds number studied (Re = 8,000–20,000), chamfered
investigators. downstream ribs with decreasing height in the flow direction
The list of investigations in terms of detailed funda- provided the highest heat transfer enhancement and friction
mental flow and heat transfer investigations behind surface factor, and were found useful in eliminating local hot spots
mounted rib turbulators, which enhance our understanding which usually occurs in the region just behind the ribs.
of the flow and heat transfer characteristics in ribbed ducts Kamali and Binesh (2008) have numerically simulated the
and shed light on the design optimization of various experimental condition of Wang and Sunden (2007), and
cooling systems are numerous, and few of them indicating found that the inter-rib distribution of the heat transfer coef-
the role of detailed measurements as well as geometrical ficient was strongly affected by the rib shape. They found that
configurations of the ribs have been discussed below: trapezoidal ribs with decreasing height in the flow direction
Using holographic interferometry, Liou and Hwang provided higher heat transfer enhancement and pressure drop
(1993) investigated three rib shapes, namely square, than other shapes. LCT and numerical investigations revealed
semicircular, and triangular cross-sections. The results that trapezoidal ribs with decreasing height in flow direction
showed that the lowest friction factor was obtained for the are advantageous from the point of view of heat transfer
semicircular, which was attributed to its most streamlined enhancement and prevention of local hot spots.
shape. It was also observed that square ribs are more prone Karwa et al. (2008) investigated experimental results of
to local hot spot just behind the ribs than the semicircular flow visualization and mass transfer studies for fully
and triangular ribs. developed turbulent flow in square tunnel with repeated

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chamfered rib on the bottom wall at different pitch ratios designed to facilitate the heat transfer as well as fluid flow
with three chamfer angles of -15°, 0°, and 15°. For the investigations using liquid crystal thermography (LCT) and
positively chamfered closely spaced ribs p/e B 5, vigorous particle image velocimetry (PIV) system, respectively. The
vortex shedding has been observed, whereas reattachment three-dimensional model of the complete experimental
length is found to be a function of chamfer angle within the setup and the instrumentations used in present work are
range of angles under observation. The performance of the illustrated in Fig. 1a. The surface temperature of the
negatively chamfered ribs is the poorest of all, and better heating section has been sequentially captured by using
performance of the positively chamfered ribs has been liquid crystal sheets along with the 3-CCD camera sup-
observed, while mass transfer studies have been confined to ported imaging system. Whereas for investigating, the flow
the inter-rib region. field information and the laser illuminated seeding particles
The above literature establishes the importance of pas- have been captured with the help of a PIV system, while no
sive flow control on flow past surface-mounted ribs. The heating has been made during PIV measurements. The
role played by production and manipulation of secondary room air is drawn into a rectangular test section (Fig. 1d)
vortical structures has been emphasized. However, the through a honeycomb section, three anti-turbulence
detailed flow field investigation as well as the thermal screens, and a 9:1 contraction cone. Temperature and
characterizations behind the rib other than rectangular/ pressure drop measurements all along the heating section
square cross-sectional shape is limited. Very few experi- has been made while using thermocouple connected with
mental works were executed to give high-resolution data acquisition system and digital micro-manometer
velocity measurements and turbulent properties to charac- (FCO12: Furness Control, Ltd) respectively.
terize the flow separation in a ribbed channel with changing
trapezoidal angle, a along the direction of flow. 2.1 LCT measurement and instrumentations
Preliminary set of reported investigations clearly indicates
well that the solid rib with varying trapezoidal shape will be The main components that are involved during liquid
able to affect the reattaching shear layer in terms of change in crystal thermography measurements are the image acqui-
reattachment length and better mixing behind the rib. In order sition system, the lighting arrangement for properly illu-
to get the understanding about the secondary flow structures minating the LC coated surface, and heated test surface for
and their interactions with the mean flow behind single trap- evaluating the cooling effect due to the rib turbulators.
ezoidal rib with decreasing height in the flow direction, the The image acquisition system is consisted of a high-
present investigation has been performed in a rectangular duct resolution 3-CCD-based three megapixel (2,048 9 1,536)
(width, W = 160 mm; height, H = 40 mm) for flow over progressive scan color video camera (IK-TF9C, Toshiba), a
single trapezoidal rib (rib height, e = 8 mm). Rib height to high-speed frame grabber, a workstation, and four halogen
hydraulic diameter ratio (e/Dh) has been fixed as 0.125. Given lamps for properly illuminating the test surface. The
the limited body of experimental data, experiments were camera is mounted vertically just above the center of the
carried out over single surface-mounted trapezoidal shape rib test section giving spatial resolution of 1.04 mm between
turbulators under four different Reynolds numbers (based on the two pixels on the heating section.
hydraulic diameters) ranging from 9,400 to 61,480. Angle of Due to ease in availability, low cost, excellent color
chamfering of the trapezoidal rib under investigation is in the rendering even in the long run, a reasonably high efficacy,
direction of flow, which is varied from 0° to 20° with an high luminance and compact size, the tungsten-halogen
increment of 5° (Fig. 1b). lamp is found to be suitable by most of the researchers
Recently, Ali et al. (2012) presented the effect of trap- (Tariq et al. 2003; Chan et al. 2001; Jeschke et al. 2000;
ezoidal angle on flow structures and discussed the result at Wiberg and Lior 2004), and the same has been used in the
few specific Reynolds number. With the help of detailed present investigation. Uniform illumination from all of the
set of parameters, the emphasis of the present study is to four sides over the liquid crystal-coated test surface has
assess potential impact of varying chamfering angle, a over been ensured, which provided the background intensity of
the flow structures and its subsequent effect on heat the liquid crystal-coated black test surface between the
transfer enhancement as well as in obviating the hot spots range of 80 and 120 points on an eight bit scale (0–255).
in the vicinity behind the chamfered rib turbulators. This value of background intensity is appropriate to avoid
too dark or too bright image captured by the camera (Ekkad
and Han 2000).
2 Experimental setup Transient heater-foil techniques with liquid crystal
thermography were applied in varieties of configurations
The entire experimental facility comprises of open loop for heat transfer investigations by many of the researcher
flow circuit along with the heating section. The setup is (Tariq et al. 2004; Heidmannn 1994; Jeschke et al. 2000),

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Fig. 1 Complete experimental facility for PIV and LCT measurements

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and a similar has been implemented here. The heating The local heat transfer coefficient (HTC) over a surface
section fitted beneath the test section consists of several coated with liquid crystals having a low thermal conduc-
layers of the composites, as shown in Fig. 1c. The top layer tivity, low thermal diffusivity material can be obtained by
of the heating block has been pasted with pre-fabricated using a 1-D semi-infinite solid assumption for the test
TLC sheet (R35C05W, Hallcrest Ltd., UK), whereas a surface. Based on the criteria (Schultz and Jones 1973), a
stainless steel foil of 50 lm thickness has been used to heat simple calculation with the standard thermo-physical
the perspex substrate. Two of the rectangular copper blocks properties of perspex will reveal that the maximum per-
(Fig. 1c) have been placed in the far up- and downstream missible penetration time of the 12 mm thick perspex sheet
of the perspex substrate, which help in situ calibration for (which has been used as the substrate in the present setup)
implementing the liquid crystal thermography techniques is of the order of 90 s, which is much larger than the total
for local heat transfer measurements. Finally, the stream- duration (B50 s) of the test run. Solving the 1-D transient
wise ends of the heating foils are spot welded to the thick conduction equation with prescribed initial surface tem-
copper busbars, which is electrically connected to a well- perature, Tw,i, and boundary conditions (convective
regulated DC power source. boundary condition at x = 0, and t [ 0), one obtains the
non-dimensional temperature at the convective boundary
2.1.1 Transient liquid crystal thermography surface as (Ekkad and Han 2000):
 2   pffiffiffiffi
Tw  Ti h at h at
The experimental strategy for the present heat transfer ¼ 1  exp 2
erfc ð1Þ
Ta  Ti k k
investigations has been carefully designed to produce
reliable temperature information, which consists of cali- where t is the total time during which the temperature at
bration experiments followed by the actual transient any location (x, z) of the TLC-coated surface reduces to a
experiments. definite value (Tw) from the initial temperature (Ti) due to
A typical calibration run (in situ) involves heating the the forced flow of room air (Ta) over the test surface, h is
calibration block to a specified temperature (just above the the convective heat transfer coefficient, a is the thermal
bandwidth of the LC sheet in use) and then allowed the diffusivity, and k is the thermal conductivity of the sub-
system to cool gradually. Temperature of the thermocou- strate. The value of total time t varies independently at each
ples mounted beneath the calibration spot, and LC-based pixels of the LC-coated surface and depends upon the
images over the region of interest were recorded together, cooling rate of individual locations (x, z). A linear variation
which allows the development of calibration curve corre- of air temperature between the inlet and outlet has been
lating the displayed hue with temperature by using 7th assumed in the present investigation, which is more real-
order polynomial curve fitting (Tariq et al. 2003). The istic as compared to single bulk mean temperature for
calibration procedure ensemble the actual transient runs in entire surface, especially in case of long test section (Chyu
the best possible manner, which involves the cooling due to et al. 1998).
the rib turbulators. In order to get the correct estimate of HTC at individual
Actual transient experiments include: pre-heating of the locations (pixels) hx,z on the surface from set of sequential
substrate to the temperature above the clearing point (same temperature matrices Tw(t), the transient non-dimensional
as during the calibration run), and then, it is allowed to be temperature variation of the test surface has been solved
exposed with a step change in temperature by suddenly independently at each temperature pixels with the corre-
initiating the flow of the air over the heating section. sponding initial condition; that is, initial local wall tem-
Heating of the substrate is stopped only when the tem- perature in order to avoid the effect of non-uniformity in
perature of substrate get stabilizes within the variation of initial wall temperatures. Present methodology helps in the
5.0 % of the mean value. Once the flow gets stabilized precise estimation of detailed local HTC distribution across
(\2 s), the 3-CCD video camera is triggered to start the TLC-coated surface with greater spatial resolution.
recording images of the preset region of interest (ROI) of
the test surface. A total of 1,000 sequential images have 2.2 PIV measurement and instrumentations
been captured precisely at the frame rate of 20 Hz that
takes an experimental run time of 50 s; and based on the A commercially available 2-D particle image velocimetry
calibration data set, precise temperature information at (2-D-PIV) system developed by TSI, Inc, USA has been
individual location (pixel) on the surface has been extrac- used for detailed flow field investigation. The image
ted in the form of 1,000 set of temperature matrices indi- acquisition system for PIV along with the illustration of
cating the local temperature variation at different time corresponding measurement planes, as shown in Fig. 2,
intervals. mainly consists of a double-pulsed Solo Nd-YAG laser

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system (Solo III, Make: New Wave Research), a combi- investigation as per the velocity magnitude and the desired
nation of lenses to transform the laser beam into a light resolution, pulse separation time Dt has been varied from
sheet, a high resolution 4 Mega Pixel (2,048 9 2,048) 12 15 to 100 ls, whereas the laser sheet thickness &1 mm has
bit digital CCD-based PIV camera (PowerView Plus: been collimated by the combination of spherical and
630159) equipped with standard Nikon 50 mm F1.8 lens to cylindrical lenses at the measurement region at the cen-
capture the illuminated flow field, seeded with tracer par- terline of the duct. The PIV camera is focusing the laser
ticles, a synchronizer (TSI: 610035), a powerful worksta- sheet perpendicularly from a distance, resulting in terms of
tion loaded with the frame grabber and the software for a spatial resolution of &54.1 lm per pixel during
image acquisition, processing, analysis, and display. In calibration.
addition, the PIV system also has a computer-controlled The sample size is another source of error for evaluating
traverse mechanism (TSI: T3DE) for easy mounting and the mean and fluctuating statistics. In order to meet the
precise positioning of the laser head and the camera. statistical requirement for the mean and fluctuation velocity
The double-pulsed Solo Nd-YAG laser emits light beam component measurements, a sufficient number (N) of PIV
of 3.5 mm diameter at a wave length of 532 nm with a images must be recorded and processed. Son et al. (2002)
maximum power output of 50 mJ per pulse. The pair of has examined the data convergence up to 2000 PIV real-
laser pulse (A and B) can be fired at the maximum repetition izations for the smooth wall U channel flow at
rate of 15 pulses per second with pulse width of 3–5 ns. The Re = 30,000, and it has been concluded that for all the
maximum separation time between laser pulse A and laser mean velocities and the lower turbulent flow data, the
pulse B is 200 ls; therefore, the double-pulsed laser is convergence lines are quite stable after 500 realizations.
mostly suitable for flow velocities higher than 1 m/s. Gao (2002) has also found the similar observations for the
In a turbulent flow, strong velocity variation within the flow over ribbed surfaces and recommended that 250
interrogation volume causes gradient bias as well as the instantaneous velocity samples could provide a reasonably
detection bias and affects the measurement due to out-of- accurate results. Most of the researchers in the pertinent
plane particle motion (Keane and Adrian 1990, 1991). A field have found &1,000 PIV realizations to be suitable
one-quarter rule has been suggested in deciding the optimal (Wang et al. 2007; Panigrahi et al. 2006; Son et al. 2002).
pulse delay Dt where ratio of out-of-plane displacement to In the present investigations, 1000 PIV realizations have
the laser sheet thickness must be smaller than 0.25. been adopted; and therefore, during each of the experi-
Therefore, laser pulse separation time has to be adjusted in ments, 500 instantaneous image pairs at a frequency of
order to optimize both the maximum cross-correlation 7.25 Hz were acquired. FFT-based cross-correlation algo-
value and dynamic range; and henceforth, the time interval rithm coupled with a two-dimensional Gaussian fit is
between laser pulses is set such that particle moves at the applied further to find the correlation peak positions.
most eight pixels (25 % of interrogation window size) A commercially available six-jet atomizer (TSI-9306) is
between the pair of images within the interrogation size of used to generate a polydisperse aerosol in high concen-
32 9 32 with 50 % overlap resulting in 83 9 46 vectors trations for use as seed particles for PIV. In the present
within spatial domain of 72 9 40 mm. In the present investigation, it has been used in conjunction with the

Fig. 2 PIV image acquisition system along with the measurement planes and masking area

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compressor to evaporate the olive oil as the tracer particle. alignment of laser light sheet plane and focusing plane of
Seeding has been introduced at entrance of the wind tunnel the PIV camera (i.e., image plane), carried out during the
with the help of a customized arrangement, consisting of calibration process, remain unaltered while conducting the
fine holed (&1 mm) circular tubes (&5 mm) connected to actual PIV experiments. An area of 72 9 40 mm equiva-
the atomizer through a rectangular-shaped seeding distri- lent to longitudinal distance x & 10e behind the rib has
bution box. been selected for processing the acquired images.
The PIV results frequently contain spurious vectors The velocity profile for the case of smooth duct at
(outliers) that show abrupt deviation in magnitude and X/Dh = 8, along with laminar velocity profile (Blasius
direction as compared to neighbors. Spurious velocity profile) and turbulent velocity profile (1/7th power law
vectors, which are found to be less than 5 %, have been profile), has been plotted in Fig. 3, where X is streamwise
removed by local median filtering with kernel size of 3 9 3 distances from the upstream end of the heating section
and replaced by using a bilinear least square fit technique (Fig. 1a, d). It clearly indicates the laminar nature of flow
between neighboring vectors. These spurious vectors at lowest Reynolds numbers of 9,400 and 27,120, whereas
develop due to missing particle image pairs, high velocity at higher Reynolds numbers of 44,600 and 61,480, the
gradients, and low densities of particles in some of the velocity profile approaches to turbulent regime.
interrogation spots. The vorticity at each grid point has been
calculated from the circulation within 3 9 3 surrounding.
3 Uncertainty analysis
2.2.1 Measurement planes and flow conditions
An estimate of experimental uncertainty has been per-
An illustration of PIV measurement planes is shown in formed using the procedure proposed by (Kline and
Fig. 2. The PIV measurements have been carried out in the McClintock 1953) to ensure the reliability of the present
streamwise (X–Y) direction. It has been ensured that the transient LCT method. Uncertainty in the value of h is due

Fig. 3 Flow conditions-velocity profile at X/Dh = 8

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to the combined effect of individual uncertainty in the 4.1 Flow measurements


values of Ta, Ti, Tw, and t. The measurement uncertainty for
Ta is estimated as 0.5 °C. Based on a number of calibration The results of the present investigation have been discussed
experiments, the uncertainty in the liquid crystal response in terms of (1) mean streamwise and transverse velocities
is found as 0.2 °C. Therefore, uncertainty estimate for both components (u and v), (2) turbulent stresses in terms of
of Ti and Tw is ±0.2 °C. The uncertainty in t is ±0.05 s urms, vrms, and Reynolds shear stress, -u0 v0 , and (3) vor-
which is calculated from the frame rate of the captured ticity, xz distribution.
video, which is 20 frames per second. Using Eq. (1), the
internal estimate of the relative uncertainty of the local heat 4.1.1 Mean velocities
transfer coefficient is found to be within ±5 %. Major
source of uncertainty in velocity measurement lies in the Figure 4 shows the normalized average velocity field
measurement of particle displacement. Assuming the (U/Ur) behind ribs of different taper angle (a = 0°, 5°, 10°,
maximum uncertainty in the measurement of particle dis- 15°, 20°) superposed with stream lines for Reynolds
placement as 0.1 pixels, which is the commonly accepted number of 9,400, 27,120, 44,600, and 61,480, respectively.
value (Wang et al. 2007), the uncertainty in the instanta- The average streamline pattern shows definable time-
neous velocity measurement is estimated to be well within averaged flow structure for all rib geometries. At lower
2.5–5.5 % (depending upon the Reynolds number). Reynolds number, the primary recirculation pattern is not
the strong function of trapezoidal angle a; however, the
definite effect in terms of reattachment length indicating
4 Results and discussion the size of recirculating zone is eminent at higher Reynolds
number. The reattachment point is identified with the
A trapezoidal-shaped rib has been placed upon the test center of the zero velocity regions near the wall, which is
surface at the streamwise location of X/Dh = 8 from the based on the approach of locating the region with negative
upstream end of the heating section, and subsequently, the mean u-velocity field as recirculating region (Panigrahi
effect of taper angle (a) on the flow parameters and heat et al. 2008). The distance of the reattachment point from
transfer behind the surface-mounted trapezoidal rib turbu- the leeward corner of the rib is referred as the reattachment
lators have been assessed with the help of investigating length (xr). A summary of the reattachment length corre-
mean and instantaneous velocities, velocity fluctuations, sponding to different Reynolds number and taper angle has
mean and instantaneous vorticities, coherent structure dis- been presented in Table 1, and it has been compared and
tribution in the flow field, and surface heat transfer discussed further along with the LCT observations (Sect.
enhancement with respect to the surface without a rib (i.e., 4.2).
augmentation Nusselt number, Nu/Nuo). The fluid flow and The formation of the large recirculation bubble has been
heat transfer characteristics have been plotted against the observed for the entire configuration in the downstream
non-dimensional streamwise distance x/e; where x origi- region of the ribs. Increase in Reynolds number resulted in
nates from the leeward corner of the rib, and e represents terms of the significant growth of the recirculation bubble,
the geometrical parameters of rib (Fig. 1b). which stabilizes further in the streamwise direction for the
The fluid flows as well as heat transfer measurements set of rib configuration, with an exception at Re = 27,120.
have been performed for all the four different Reynolds The reason can be associated with the transitional nature of
numbers ranging from 9,400 to 61,480; however, for the flow conditions, which finally turns out to be turbulent as
sake of brevity, selected results have been presented in shown in Fig. 3. A secondary bubble is perceived in the
terms of various parameters explaining the effect of taper leeward corner as the reverse flow approaches the vertical
angle flow physics and its subsequent role in surface heat surface, which has also been reported by Panigrahi et al.
transfer enhancement. For the range of Reynolds number (2008) and Wang et al. (2010). The most striking feature is
considered, all the configurations lead to the heat transfer the diminishing effect of this secondary recirculation
enhancement with respect to the flat surface without a rib. bubble at higher Reynolds number, which fades further
The normalized time-averaged velocity field (U/Ur) has with respect to the increase in trapezoidal angle a and
been superposed with stream traces from the velocity field hence can be seen as the potential benefit of trapezoidal rib
in the streamwise plane indicating the flow structures, as in obviating the hot spot in the leeward vicinity of the solid
well as the nature of mean flow motions. A vorticity dis- rib.
tribution indicates the interaction between these flow Although it is not directly evident from the streamlines
structures. The wall normal component of velocity indi- (Fig. 4), but can be inferred conclusively that the changing
cates the motion of fluid toward the outer flow region and angle has the significant effect in changing the location of
vice versa. separation over the top surface of the rib and has been

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Exp Fluids (2013) 54:1520 Page 9 of 15

Fig. 4 Time averaged normalized velocity distribution behind ribs with different trapezoidal angle a at varying Reynolds numbers

Table 1 Reattachment length (PIV) and location of maximum aug- indicating the shearing layer within the flow pattern. The
mentation heat transfer based on LCT technique
streamwise (x) extent of this strong positive v-velocity zone
Re PIV LCT is minimal for the solid rib and maximizes with increase in
Angle 0 5 10 15 20 0 5 10 15 20 trapezoidal angle a. The change in the separation node over
(a) the slant edge of the trapezoidal rib is responsible for the
increase of upward shear layer deflection.
9,400 7.2 7.2 7.2 7.2 7.2 9.5 9.5 9.5 9.5 9.5
27,120 5.5 6.1 6.3 6.9 7.3 5.0 5.9 7.0 9.0 9.0
4.1.2 Turbulent stresses
44,600 7.8 8.8 9.1 9.5 10.1 5.0 9.0 12.0 12.0 12.0
61,480 7.8 8.8 9.2 9.6 9.7 5.0 12.0 12.0 10.0 12.0
Turbulent measurements are discussed in the present sec-
tion, where the normal stresses have been plotted in terms
corroborated further by the plot of turbulent stresses. The of the rms values (urms and vrms). Distribution of urms
wall normal flow components, that is, v-velocity distribu- replicates itself in terms of turbulent intensities and shows
tion in the far downstream region shows insignificant effect the definite effect of trapezoidal angle a for most of the
of trapezoidal angle a B 20° and found to be negative, that Reynolds numbers under investigation. Beyond the rib
is, directed toward the wall within and above the reat- (x/e C 3.0), both urms and vrms increase with distance
taching shearing layer. The entangled zone of negative v- normal to the wall, attain a maximum within the shearing
velocities in the downstream of the rib does exists along the layer, and subsequently reduce to the respective free stream
shearing layer for y C 0.5e, and diminishes well near the values. Figure 5 shows a typical plot indicating the urms
wall, indicating the deflected motion from the surface. and vrms distribution at Reynolds number of 44,600. The
Gradual advent of positive v-velocity zone over shapes of the normal stresses within shearing layer and the
(y [ 1.0e) and ahead (x \ 1.0e) of the slant edge of trap- recirculation zone can be explained well while relating the
ezoidal rib indicates the separation and subsequent upward transverse gradient in the mean streamwise velocity with
deflection of the shearing layer. This shows the strong urms and pressure gradient between the wake and the
dependence over the Reynolds number and also correlates external flow with vrms, respectively. Trapezoidal ribs
well with normalized average velocity distribution indicate higher level of normal stresses as compared to the

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Fig. 5 Time averaged normalized urms and vrms velocity distribution behind trapezoidal ribs at Re = 44,600

solid rib. Large value of urms in the far downstream region 4.1.3 Vorticity
correlates to the high velocity gradient, leading to larger
turbulence production due to the deflection of the shear In contrast with the Reynolds stresses, the fluctuating
layer. The region of high urms values is seen at a later vorticity field is associated with the smaller vortical
streamwise location compared to that of the vrms distribu- structures in the flow field. In order to measure the total
tion for solid rib. The vrms values and its spread inside the turbulent dissipation rate, the spatial resolution of mea-
reattaching shear layer are highest for the trapezoidal rib surement should be of the order of Kolmogorov length
with angle a = 20°.   1=4
scale g ¼ m3 e . Since the energy dissipation rate e
The Reynolds stress stems from momentum transfer by attains its maximum value at the wall, the smallest g is at
the fluctuating velocity field and large value of Reynolds the wall; and within the present range of the Reynolds
shear stress and indicate the separated shear stress behind number, it translates into g & 30–160 lm. And therefore,
the rib. The production of this quantity is linked to spatial with a spatial resolution of &54.1 lm (Sect. 2.2), the
gradients in time-averaged velocity. Figure 6 compares the tiniest turbulent eddies may not be captured precisely in the
Reynolds stresses between different rib configurations for near vicinity of the wall while experimenting for
the Reynolds number value of 44,600. The Reynolds shear Re C 44,600. However, Visscher et al. (2011) has dis-
stresses are higher inside the shear layer compared to the cussed about the direct numerical simulation results, which
near wall and free stream region. The -u0 v0 magnitude is shows that even the vorticity fluctuations and the energy
found to be significant inside the shear layer at similar dissipation rate are reasonably well captured on a spatial
region as that of vrms distribution for various rib configu- resolution comparable to 5g, which is well within the scope
rations. Overall, the magnitude of -u0 v0 for the trapezoidal of the present PIV experimentation.
rib is found to be more than the square rib for the entire The spanwise vorticity (xz) distribution behind the rib
trapezoidal angle a. Panigrahi et al. (2008) has linked the has been plotted (Fig. 7), and it has been observed that the
contribution of Reynolds stress magnitude toward the strength of vorticity diminishes within the shearing layer
change in reattachment length, and a similar observation separating at the downstream edge of the rib at higher
has been made in the present context. As stated above, the Reynolds number. The vorticity is found to be significant
maximum Reynolds stress occurs within the shearing layer inside the shear layer and changes its sign near the reat-
in the far downstream region behind the rib. In order to tachment region (Y/e & 0.1) as well as in the upper vicinity
explain the rise of Reynolds stress occurring in the similar of the shearing layer. The streamwise location where the
situation, Wang et al. (2010) has investigated the proba- near-wall vorticity changes its sign is found to be well
bility density function distribution of -u0 v0 values and within the reattachment length, and the vorticity contours in
concluded that the -u0 v0 is most often a small value but it the leeward vicinity of the rib may be attributed to the small
burst occasionally, and therefore, its distribution is sup- secondary recirculation vortex. A similar observation about
posed to be intermittent. Present Reynolds stresses pre- the existence of corner vortex behind the rib had been made
sentation shown in Fig. 6 does also indicates an by Panigrahi et al. 2008. In tune with the findings, it has been
intermittent distribution well within the shearing layer, as confirmed again that the location of maximum vorticity
against the normal stress distributions and hence confirms inside the shear layer does not coincide with the foci of the
the observations. primary recirculation bubble in Fig. 4, which had been

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Exp Fluids (2013) 54:1520 Page 11 of 15

Fig. 6 Time averaged


normalized Reynolds stress
distribution behind trapezoidal
ribs at Re = 44,600

Fig. 7 Time averaged normalized vorticity distribution behind trapezoidal ribs at varying trapezoidal angles a and at varying Reynolds number

elucidated due to the influence of velocity gradient within 27,120, 44,600, and 61,480, respectively, where Nuo is the
the shearing layer altering the precise correlation between Nusselt number of the smooth test surface without rib. The
the vortex and the streamline pattern. A typical results of spatial distribution of augmentation Nusselt number clearly
vorticity distribution for a specific configuration (a = 20°) indicates the footprints of the flow separation, recircula-
at varying Reynolds number have also been shown along tion, and reattachment of the shearing layer. The region of
with vorticity distribution of varying trapezoidal angle, a at minimum heat transfer does exist in the near vicinity
a typical Reynolds number of Re = 44,600 in Fig. 7. The behind the rib for all of the rib configurations and can be
peak value of vorticity indicating the dominant presence of correlated with that of the secondary recirculation bubble
tiny vortical structures exists at the wall normal distance of lying behind the leeward edge of the rib. There exists the
y & 1.0e, and it appears to start negotiating from the point typical spanwise variation of augmentation Nusselt number
of separation on the slant edge of rib. A similar observation in the region of high heat transfer zone, indicating the two-
has been made for other Reynolds numbers. The wall nor- dimensionality of the flow field. The spanwise heat transfer
mal location of these tiny vortical structures is found to be coefficient distribution seems to be axisymmetric, and the
insensitive toward changing angle a. highest heat transfer enhancement does occur at the cen-
terline of the flow, and reason can be attributed to the wall
4.2 Heat transfer measurements effect of the duct. The highest heat transfer enhancement
occurs at the lowest Reynolds number of 9,400, where the
Figure 8 shows the augmentation Nusselt number (Nu/Nuo) spatial variation of the HTC distribution is quite significant.
distribution for the entire rib configurations at Re = 9,400, Distinctly different spatial variation along the spanwise

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Fig. 8 Augmentation Nusselt number distribution behind ribs with different trapezoidal angle a at varying Reynolds number

direction of the flow field in the surface heat transfer region of reattachment, changes from a classical bell shape
enhancement indicates the effect of varying trapezoidal to a plateau-like profile, indicating that the enhanced heat
angle a. transfer region expands across the reattaching shearing
Increase in Reynolds number clearly indicates the shift layer behind the rib. However, several researchers (Wang
in the region of high heat transfer enhancement zone along and Sunden 2007; Panigrahi and Acharya 2004; Tariq et al.
the centerline of the flow, and the effect of a is quite 2004) have tried to correlate the region of maximum heat
profound at Re = 27,120 in terms of sweeping traces of transfer in the streamwise direction with that of reattach-
high heat transfer region on the surface augmentation ment length; and therefore, in the present investigation, an
Nusselt number distribution. At this Reynolds number, the attempt has also been made to predict the reattachment
location of maximum heat transfer along the streamwise length on the basis of LCT results.
direction occurs earlier than that at the Reynolds number of It has been found that the prediction of reattachment
9,400 for all the angles, a. This is in commensurate with length based on the LCT results carries a lot of uncertainty
the PIV results shown in Fig. 4 corresponding to Reynolds due to the difficulty in predicting the exact location of
numbers of 9,400 and 27,120, which show shorter reat- highest heat transfer region along the streamwise direction,
tachment length at the Reynolds number of 27,120 than especially on the basis of spanwise averaged augmentation
that at the Reynolds number of 9,400 for all the angles, a. Nusselt number, which typically attains a plateau-like
Furthermore, the augmentation Nusselt number distri- profile at some of the higher Reynolds number under
bution has been averaged in the spanwise direction along investigation (Fig. 9). Currently, the surface heat transfer
the rib length and has been suitably plotted along the distribution (Fig. 8) appears to be more suitable in visu-
streamwise direction of the flow. Figure 9 shows the alizing the region of maximum heat transfer; and therefore,
spanwise averaged augmentation variation for the entire rib the present effort of predicting the reattachment length is
configurations at different Reynolds numbers ranging from primarily based on these plots.
9,400 to 61,480. It is observed that wall heat transfer The comparison of reattachment length calculated on
increases in the streamwise direction from the leeward end the basis of heat transfer results with that of PIV mea-
of the rib corner, reaches a maximum, and then decreases surements have been summarized and presented together in
further with stabilizing its value in the farther downstream Table 1. Evidently, the region of maximum heat transfer
region of the rib. For all the tested cases, the spanwise enhancement along the streamwise direction does not
augmentation Nusselt number variation across the possible match precisely with the region of reattachment based on

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Exp Fluids (2013) 54:1520 Page 13 of 15

Fig. 9 Spanwise averaged augmentation Nusselt number variation behind ribs with different trapezoidal angle a at varying Reynolds number

the flow investigations. The agreement of PIV results is on the basis of PIV measurement. A strong correlation of
found to be within ±10–12 % with that of LCT measure- this hypothesis can be seen in the corresponding heat
ments. The reattachment length for the square rib from PIV transfer results (Figs. 8, 9), which conclusively supports
measurement of this work at Re = 44,600 is within 12 % the aforementioned observations. Therefore, any effort
of the LDV results at the comparable Reynolds number of toward the prediction of reattachment length on the basis of
42,000 reported in literature (Liou et al. 1990; Tariq et al. heat transfer results will be an overestimation (Table 1)
2004); however, the present LCT based prediction is well and hence should not be treated as the correct indication of
within 10 % of value reported in literature (Table 2: Tariq reattachment length as against the flow data-based results.
et al. 2004) at a comparable Reynolds number of 45,000. Yet, an exception of this observation which exists at few of
Apart from the inheriting uncertainty in the evaluation the Reynolds numbers for a typical case of square rib can
of reattachment length based on the maximum heat transfer be attributed to the associated uncertainty in locating the
enhancement, it has been observed that LCT-based results center of the zero velocity regions near the wall and the
consistently overpredict the results as against the PIV- region of maximum heat transfer enhancement.
based flow measurements. Overprediction of the reattach- In order to evaluate the overall heat transfer perfor-
ment length seems to be quite understandable, and the mance of the various rib configurations, the average of
reason can be associated with the sweeping flow emanating augmentation Nusselt numbers has been shown in Fig. 10,
out of the region of reattaching shear layer in the stream- which quantifies the effect of trapezoidal angle a. Superi-
wise direction leading toward maximum heat transfer ority of trapezoidal ribs in terms of high value of aug-
enhancement in the immediate downstream vicinity of the mentation heat transfer as compared to square rib is quite
‘reattachment point’, which had been identified on the basis evident at the Reynolds number B27,120. However, there
of center of the zero velocity regions near the wall. Fig- exist insignificant effect of trapezoidal angle a on the
ure 4 shows that the streamline pattern is initially directed overall heat transfer enhancement based on the spanwise
toward the wall well within the region of reattachment averaged augmentation Nusselt number. In general, irre-
zone, and subsequently, the reattaching shear layer sweeps spective of the angle a, higher average augmentation
along the direction of the flow carrying the heat away from Nusselt number ðNu=Nuo Þav has been observed at lower
the wall in the downstream of the reattachment zone. This Reynolds numbers with gradual decrease in the difference
phenomenon is supposed to bring better mixing in the at higher Reynolds numbers as shown in Fig. 10. This
immediate downstream vicinity of the reattaching shear difference is almost negligible once the flow becomes fully
layer; and therefore, the region of maximum heat transfer turbulent at higher Reynolds numbers of 44,600 and 61,480
enhancement along the stream wise direction of the flow with still 20 % higher heat transfer enhancement as com-
would occur only after the reattachment length evaluated pared to smooth wall.

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Page 14 of 15 Exp Fluids (2013) 54:1520

Acknowledgments The author acknowledges the financial support


of the Ministry of Human Resource and Development (MHRD), India
for initiating this research activity in Mechanical & Industrial Engi-
neering Department at Indian Institute of Technology Roorkee, India.
Further authors wish to extend sincere thanks and acknowledge the
support of Department of Science and Technology (DST), India for
providing the financial assistance in order to improve the laboratories
at IIT Roorkee under the FIST Grant.

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