Centum VP Engneering Course Training Day 1 PDF

Yokogawa Electric Corporation
Yokogawa Vietnam Company Ltd.

Training Center
CENTUM VP
Engineering Course
Trainer:
Email: @vn.yokogawa.com
Schedule for the day:
Session Starts: 9:00 – 10:30 am

Tea Break: 10:30 – 10:45 am
Lunch: 12:00 – 1:00 pm
Session Resume: 1:00 – 3:00 pm
Tea Break: 3:00 – 3:15 pm
Sessions Ends: 5:00 pm

Training Center 2
Course Contents
Day 3
Day 1
Centum VP System specifications Regulatory Control Function
Project Creation/Attribution Utility Sequence Control Function
Project Common Definition
Day 4
HIS Configuration
FCS Configuration
Window Configuration
I/O Module Configuration
Day 2 Software Switches Configuration
Message Configuration Day 5
Control Drawing Builder
Graphic Builder

Training Center 3
What is CENTUM VP
CENTUM VP is the integrated production control system to achieve the

safe, reliable, and optimum plant operation for various industries

Training Center 4
35 years History and the continuity
Dual redundant Token-passing bus for our DCS since 1975 as
reliable & robust control bus
2008 2011
CENTUM VP CENTUM VP R5
2001 2005
CENTUM CS 3000 R3
1998
CENTUM CS 3000
1993 HIS
Vnet/IP
10 MBPS CENTUM CS HIS
Dual AVR 1Gbps
Redundant EWS PICS
Dual
Token Pass Redundant
ICS HIS FFCS NFCS
V net
1983 1988
1MBPS
CENTUM V CENTUM-XL ABC PFCS
Dual FFCS
Redundant ENGS
Token Pass LFCS KFCS
COPS2
COPSV EOPS
HF-Bus
1975
CENTUM
CFCS2 CFCD2 CFCS EFCD
CFFS • CENTUM series has been keeping the operation continuity
COPS
F-Bus
250 KBPS
and the application compatibility for customers to use the
Dual
Redundant
CENTUM continuously for a long term.
Token Pass
• 20,000 + systems have been installed worldwide
Training Center 5
Yokogawa DCS Evolution

Training Center 6
Centum Capacity
System Centum VP
Max. no. of tags 100 000 (When using LHS4000, up to
1,000,000 per system)
Max. no. of stations 256
Max. no. of domains 16
Max. no. of stations per 64 (HIS (16) , FCS, BCV, CGW)
domain
HIS : Human Interface Station

FCS : Field Control Station
BCV : Bus Converter
CGW : Communication Gateway
Training Center 7
CENTUM VP System Configuration - Overview
Client PC
Operator Station (HIS)

3rd party wireless gateway
Asset management Ethernet Plant Information
Enclosed Display Open Display
station Management System
Style Console Style Console Desktop type TSE server OPC server Exaquantum
for FF/HART devices ProSafe-RS
HIS HIS
PRM HIS and/or ENG SENG Exaopc
Dual Redundant Vnet/IP

Real-time Control Network FCS Sub system gateway
Safety Instrumented
System Controller
ESD / F&G
Field Network Unified Gateway
ProSafe-RS Station (UGS)
SCS
3rd party
Sub systems
STARDOM
-Vnet/IP: Real-time Control Network
-Ethernet: Information Network
-Exaopc: OPC Server
-Exaquantum : Plant information management system
Training Center 8
System Specification
Centum VP Integration Highlights
HIS-TS
Web Server
Ethernet
Console Open HIS

EWS APCS SOE GSGW
VnetIP
router
Vnet
ABC-H LFCS PFCS KFCS FFCS Pro-SAFE
HF-Bus Safety Loop
Digital IOs Subsystems
CENTUM-XL Conventional Analog Fieldbus

Training Center 9
CENTUM VP VNET/IP System Components

Training Center 10
Plant Resource Manager (1)
Plant Resource Manager (PRM) is designed to improve the efficiency

of the management and maintenance of field devices, that were
registered and assigned to plant hierarchy.
Also, it automatically creates management documents on devices so

that they can be managed electronically. It can also access devices with
a field communication function such as devices that support
FOUNDATION fieldbus, manage device parameters, and execute
device adjustment and diagnosis available with devices and so forth.

Training Center 11
PRM Configuration

Training Center 12
PRM Configuration

Training Center 13
HIS: Human Interface Station
Features :
¾ Various types of the operation views are prepared
– Graphic, Trend graph, Overview, Tuning etc.
¾ One-touch operation for related information
– Alarm dialog, trend graph, Graphics, and faceplates
can be called up from each other based on the related
tag without engineering
Ex. Click alarm message then the related faceplate is shown
¾ Large Capacity
– Max. No. of Tags: 1,000,000 per system
– Max. Graphic Displays: 4,000 per HIS
– Real-time trend Points: 3,328 per HIS
¾ Various types of operation environment
are available
–
Single, dual, Quad LCD are available.
–
Wide monitor is also available.
–
Mouse operation
–
Operation keyboard and touch screen are also
available
¾ Real-time Alarm Management View
Training Center 14
HIS Hardware
¾ HIS works on the latest Microsoft Windows OS platform

Windows 7 64bit, VISTA, and 2008 server
¾ Three types of hardware can be chosen

Desktop, Solid Style Console and Open Style Console
¾ Various Operation Styles

Mouse/Operation Keyboard/Touch panel
Single, Dual and Quad-monitor are available
Solid Style
Desktop
Console
Type
Open Style
Console

Training Center 15
New Screen Design

Training Center 16
Examples of Frames and Pop-Up Window
Frame = An element of Container Window
System Message Banner
Pop-Up Window
Browser
Bar

Training Center 17
System Specification
Engineering PC (ENG)

Training Center 18
EWS
Engineering PC (ENG)

Training Center 19
Operation Keyboard Features
¾ Flat membrane type dedicated keyboard

¾ Various functions for adequate operation
– Security key
– Authorized operator
– System engineer
– Alphanumeric buttons
– Process control and plant monitoring
– Special window call buttons
grouped by function
– User-definable function buttons

Training Center 20
Field Control System
I. Process Control Functions
The FCS is the controller that executes control strategy and computation to control
the plant
Four Types of FCS to choose from, for Flexible System Configuration: FIO, FCS for
RIO, Compact FCS for FIO, and Compact FCS for RIO, according to your
application requirements, for system expansion or replacement.
FFCS
(Compact) FIO
PFCS
(Compact) RIO
KFCS/KFCS2
LFCS/LFCS2
(Standard/Enhanced)
(Standard/Enhanced) RIO
FIO
Training Center 21

Training Center 22

Training Center 23
FCS (Field Control Station)
Address setting on the backside of the

FCS (CPU card)
Training Center 24
Setting Domain Number

Training Center 25
Setting Station Number

Training Center 26
Redundant Configuration of CENTUM VP
All data are equalized in real time without

affecting the control communication among
all HIS’s Dual CPU module Dual Power
Dual Vnet/IP
Dual Vnet/IP
Dual I/O modules Dual Power

Dual ER bus
Analog, Digital, Fieldbus, Serial Dual ESB/ER bus

Training Center 27
Pair & Spare CPU Architecture
¾ Both CPU modules are processing independently, so CENTUM achieves
real bumpless switchover (For Redundancy purpose)
Vnet/IP ¾ A pair of CPU chips is on each
CPU module
– Each CPU is processing
Vnet/IP Vnet/IP independently
I/F I/F
CPU module CPU module
Comparator
Comparator
• This is not
Main CPU 1 CPU 1 Main
memory memory for redundancy purpose
with CPU 2 CPU 2 with ¾ Result checking
ECC ECC
– Processed results of CPUs are
PIO I/F PIO I/F
every time compared each other
PIO I/F PIO I/F
– If the results are not congruous,
Power card IO bus IO bus
Power card
control switches to the stand-by
I/F I/F module (To avoid the effect of
transient error)
Coupler Coupler
I/O bus
Error-Correcting Code repairs transient bit inversion errors

Training Center 28
Control Network (Vnet/IP)
¾ Vnet/IP is the control network that incorporates general communication

function without losing highly reliable, real-time, and stable communication
– High reliability and real-time capability of Vnet are succeeded
– Open communication capability is incorporated
¾ 1G bps Ethernet based control network

– 100 Mbps is also available
¾ Being published by IEC as industrial communication standard PAS

(IEC/PAS 62405/Ed.1) PAS: Publicly Available Specification
Open
Real-
Reliable
time

Training Center 29
Vnet/IP Specifications
¾ General specifications
– Topology: Star topology
– Transmission speed: 1 Gbps for Yokogawa hardware, 100 Mbps for
general Ethernet equipment
– Access control: Full duplex
– Scale: 64 stations/domain
– Configuration: Redundant
– Control communication: Functionally compatible with Vnet
– Open communication: TCP/IP
– Network equipment: Commercially available switching hubs and
routers (Layer 2 switches and Layer 3 switches)
– Cables: CAT5e or higher UTP cables or single-mode fiber optic cables

Training Center 30
Vnet/IP Network Configuration
Plant Asset
ENG HMI OPC Server Management
Domain1
Vnet
Router Controller ProSafe-RS Third
party
system
Interface
Field network
Vnet
System
OPC Server
ENG HMI Plant Asset

Management
Controller ProSafe-RS
Field network
Domain2

Training Center 31
Vnet/IP – 1 Gbps Control Network
PIMS OPC HIS/ENG HIS 3rd Pty Appl.

Open Open Vnet Open Vnet Open Vnet Open
LAN2 cable
Open Communication (TCP/IP)
Control Communication (Vnet Protocol)
Control Communication (Vnet Protocol)
LAN1 cable
Vnet Open Vnet Open Open
Field Eye
FCS GSGW PLC
Server

Training Center 32
Vnet/IP Features (bandwidth partitioning Control)
1 GBps Bandwidth
In case of errors in
BUS 1, control is
shrift to BUS 2

Training Center 33
Control Network

Training Center 34
IP addressing Vnet/IP
HISDDSS DD = Domain Number
SS = Station Number
Vnet: 172.16. DD.SS
VnetOpen: 192.168.[128+DD]. [SSx2]
Network Address:
HIS0156 Domain 1
Vnet: 172.16. 1.56
Station 56
Open: 192.168.129.112
Network Address:
HIS0324 Domain 3
Vnet: 172.16. 3.24
Station 24
Open: 192.168.131.48
Network Address:
HIS0234 Domain 2
Vnet: 172.16. 2.34
Station 34
Open: 192.168.130.68
Alternate Addressing for VnetOpen: 192.168.[128+DD]. [128+DD+SS]
Training Center 35
Cables
Use a CAT5e (enhanced category 5) or higher UTP (Unshielded Twisted Pair) cable
for 1000BASE-T. It is required that the number of layer 2 switches be increased or
the maximum distances be expanded by fiber cabling according to the system
configuration or equipment installation location
Connection Cable Standard Transmission Rate Max Distance
Between stations 1000BASE-T 1GBps 100m

&L2 Switch 1000BASE-T 1GBps 100m
Between L2 1000BASE-LX 1GBps 5km

Switches
1000BASE-T 1GBps 100m
Between L2- & L3
1000BASE-LX 1GBps 5km
Switches

Training Center 36
I/O Node
Node
The Node is a signal processing devices

that convert process input/output signals
to or from the field equipment and
transmit them to the field control unit.

Training Center 37
I/O Nodes
¾ Up to 13 I/O nodes can be connected per FCS (EC402)
One I/O node has 8 I/O module slots
I/O nodes are connected by the remote I/O bus (ESB Bus)
– Up to 10 m from the FCS CPU node to the end of the I/O node if electric
cables are used as the ESB bus
– Up to 50 km in case of optical cables as the ESB bus
Max 9 I/O nodes/Line

Total Max 13 I/O nodes
(without CPU node)

Training Center 38
System Specification (FFCS)
Eight FIO slots
Centum VP Compact type

Detachable
bottom unit
EC401 ESB bus coupler(Note) Power supply unit

CP401 CPU module
AIP504 VnetIP coupler (10BASE2 VnetIP cable is used.)
Note: Two I/O slots are to be used for NIU extension.
Training Center 39
HW/SW Requirement: Software
Operating system: Windows XP, Service Pack 3, Windows 7 64Bits

Processor: Intel Core 2 Duo
Color pallet : Above High color (65536). With at least 8MB of VRAM,
16000000 colors can be specified.
Memory : 2 GB or more RAM
80GB HDD (recommended minimum)
Memory : CRT or LCD (21” min recommended)
Video memory (512 MB minimum)
PCI/Express Slot: Vnet/IP card (VF701/VI701/VI702)
Ethernet port LAN connection (for Vnet only)

Training Center 40
Test Function
The Test function allows combination of monitoring/operation and

control functions to be tested before being put into operation. The
Engineers use this tool to debug the changes they are about to do.
Virtual Test
Target Test
ooo

Training Center 41
Types of Test Function
1. Virtual Test Function

It uses an FCS simulator instead of an actual FCS. The FCS simulator
simulates the functions and operation of the FCS and runs under an HIS.
Virtual Test
Operation and monitoring

FCS simulator
Function
ooo
HIS01XX
FCS01XX
Training Center 42
Types of Test Function
2. Target Test
It uses an actual FCS. When there are no I/O modules and I/O test devices, an FCS
input and output can be simulated by using the I/O Disconnect and Wiring
Functions. These use actual HIS and FCS for the test.
Tag01
PID
I/O simulator
HIS01XX
FCS01XX
ooo

Training Center 43
Engineering Work Flow
Specification Review
Review the I/O list, process control methods
and necessary hardware.
Basic Design
Using organized and structured windows to
realize the desired control functions
(regulatory control, sequence control and unit
supervision) and the operation and monitoring
functions.
Detailed Design
Design detailed items (program configuration,
creation of data list) for the regulatory control,
sequence control, unit supervision and the
operation and monitoring windows according
to the basic design.

Training Center 44
System Generation
Construct a system using various builders
based on the basic design and detailed design.
Unit Test
Check the control loop operation as well as the
operation and monitoring windows by using the
virtual test function.
Integration Test
Using the actual FCS, check the overall validity
of functions and execution timings that were
checked individually through the unit test.

Training Center 45
Start Up
Install and wire the target machine, carry
out test operation and then normal operation.
Maintenance
Back up engineering data, inspect hardware,
etc.
Expansion and Modification

Expand the station, as well as add and
change functions.
Review the I/O list, process control methods
and necessary hardware.

Training Center 46
Project Creation
1. Start System View
Start Æ Programs Æ YOKOGAWA CENTUM Æ System View

Training Center 47
Project Creation
Start Default Project Creation
When the System View could not identify an existing current or default
project, it will prompt the user to create a default project with the dialog box as
shown below. Click [YES] to create the default project.

Training Center 48
Project Creation
Project Outline
The project information area allows the project creator to enter arbitrary characters.
Enter information on the process and the person in charge of DCS to manage the
project.

Training Center 49
Project Creation
Project Property
Project name is an alphanumeric character string less than 8 characters.
The comment within 32 alphanumeric characters or 16 double - byte characters may be
entered as the project description.
Moreover, an alias can be created for a project. An alias of project can be defined with
8 alphanumeric characters.

Training Center 50
Project Creation
Creating an FCS folder
A folder for the first FCS database files is created when the default project is created.
Assign the correct station type and station address as they cannot be modified upon
confirmation. Additional FCS can be created in future for more FCSs.

Training Center 51
Project Creation
Creating a HIS folder
A folder for the first HIS database files is created when the default project is created.
Assign the correct station type and station address as they cannot be modified upon
confirmation. Additional HIS can be created in future for more HISs

Training Center 52
Project Creation
Project folders
The project consists of 3 basic folders – Common, FCS and HIS.
Additional FCS, HIS or other stations can be created under the pull down menu.
Select project Æ Right click on project Æ Create New Æ HIS or FCS

Training Center 53
Project Creation
Subfolders of
your project
Now you have your new project under the name TRAINVP

Training Center 54
Project’s Attribution Utility
¾ The Project’s Attribution Utility is an engineering tool that

makes it convenient to register a project created from other
PC, to change a project’s properties or to remove the
registration of a project.
¾ Before using the Project’s Attribution Utility, check that the

System View is not running. If it is running, the Project
Attribute Change Utility cannot run.
¾ Only one project can exist as default project or current

project in System View

Training Center 55
Project’s Attribution -Differences
Default Current User-defined
Created the first time when the

Yes - -
System View starts
Virtual test with the FCS
Yes Yes but target test Yes
simulator.
Can be downloaded to the FCS
Yes but off line Yes but on line No
of the target system
Can be downloaded to HIS. Yes Yes No
Multiple projects can be created

No No Yes
in System View.
When any one of the FCS’s created in default project is successfully downloaded,
the attribute changes to a current project.

Training Center 56
Click
“Programs”
Click “start” Click “Project’s

Attribution Utility”
Click “YOKOGAWA CENTUM”

Training Center 57
Click
To change the Attribute of a Project
To remove a Project from System View

Training Center 58

Training Center 59
Project Common Item Definition
¾ Station Configuration Viewer

¾ Security Builder
¾ Operation Mark Builder
¾ Engineering Unit Symbol Builder
¾ Switch Position Label Builder
¾ Alarm Builder
9 Alarm Priority Builder
9 Alarm Processing Table Builder
9 System Fixed Status Character String Viewer

Training Center 60
From the System View

Training Center 61
Station Configuration Viewer
The Station Configuration Viewer displays the overview of the station configured
for the project and a print out can be generated. However, modification to the
configuration is not allowed in this viewer

Training Center 62
Security Builder
The security policy is set to prevent illegal operations and other problems and
ensuring the safety of the system.

Training Center 63
Security Level
An attribute called
“Security Level” is
assigned to the
function blocks.
The security policy
is set to prevent
illegal operations
and other problems
and ensuring the
safety of the system

Training Center 64
Security Builder – Tag View
OFFUSER
ONUSER
ENGUSER

Training Center Page.6
Security Builder – Window Monitoring
OFFUSER ONUSER ENGUSER Properties of Function Block FIC100

Security Builder – Window Operation
OFFUSER ONUSER ENGUSER
Users with S3 rights can write data to Block mode,

SV and MV, but users with S2 rights cannot write
data to Block mode, SV and MV.

User Name & User Switching

Training Center 68
Privilege Level

Training Center 69
Automatic User Time-Out

Training Center 70
User Group
Users group classified into groups based on their operation and monitoring
authorities/Scopes.
The following attributes are assigned to each user group: User group name, Operation
scope, Operation and monitoring scope, Windows scope, Confirmation operation scope,
Messaging scope, Comment

Training Center 71
Valid User
Valid User classified into User name based on their users group of operation and
monitoring authorities/scopes.
Users can be defined to automatic user out time, the users automatically changes to
OFFUSER when automatic user out time elapsed

Training Center 72
Operation Mark Builder
Tag Label:
Up to 8 single-byte characters can be entered as the text on the label (string).
The operation mark label maybe temporarily changed during the operation on
the HIS Setup window.
Training Center 73
Operation Mark: Privilege level & Color
Privilege Level:
The privilege level required for a
user to attach/remove the
operation mark.
Tag Level write access right on Colors:

function blocks can be changed The following colors maybe used
on operation Marks and maybe
temporarily changed on the HIS
Setup window.

Training Center 74
Engineering Unit Symbol Builder
Up to 256 engineering unit symbols

can be used for one project
Engineering Unit symbols nos. 1-8

cannot be changed or deleted. Default The following symbol cannot be used to
values are from nos. 9-126 define engineering unit: @, /, (‘),(“),(,) and #
Training Center 75
Alarm Priority Builder - Alarm Action
The alarm processing

level is defined for
each function block.
The output operation
for each alarm
priority can be
selected.

Training Center 76
Alarm Priority Builder - Rewarning

Alarm Processing Table
Alarm Processing Level Numbers:

1- 4 System fixed - High
- Medium - Low
- Alarm Logging
5 – 16 User defined
- High
- Medium
- Low
- Alarm Logging
- Reference Alarm

Training Center 78
System-fixed Status Character String Viewer/ Alarms
1- 4 System fixed
5 – 16 User defined
Alarm Status Bit Positions

End of Presentation
THANK YOU
FOR
YOUR ATTENTION

Training Center 80

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Yokogawa Electric Corporation

Yokogawa Vietnam Company Ltd.

Schedule for the day:

Session Starts: 9:00 – 10:30 am

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

CENTUM VP is the integrated production control system to achieve the

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

HIS : Human Interface Station

Operator Station (HIS)

Dual Redundant Vnet/IP

Console Open HIS

HF-Bus Safety Loop

Digital IOs Subsystems

CENTUM-XL Conventional Analog Fieldbus

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

Plant Resource Manager (PRM) is designed to improve the efficiency

Also, it automatically creates management documents on devices so

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

¾ HIS works on the latest Microsoft Windows OS platform

¾ Three types of hardware can be chosen

¾ Various Operation Styles

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

System Message Banner

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

¾ Flat membrane type dedicated keyboard

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

Address setting on the backside of the

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

All data are equalized in real time without

Dual I/O modules Dual Power

Analog, Digital, Fieldbus, Serial Dual ESB/ER bus

Yokogawa Vietnam Company Ltd.

Error-Correcting Code repairs transient bit inversion errors

¾ Vnet/IP is the control network that incorporates general communication

¾ 1G bps Ethernet based control network

¾ Being published by IEC as industrial communication standard PAS

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

ENG HMI Plant Asset

Yokogawa Vietnam Company Ltd.

PIMS OPC HIS/ENG HIS 3rd Pty Appl.

Open Communication (TCP/IP)

Control Communication (Vnet Protocol)

Control Communication (Vnet Protocol)

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

Yokogawa Vietnam Company Ltd.

Connection Cable Standard Transmission Rate Max Distance

Between stations 1000BASE-T 1GBps 100m

Between L2 1000BASE-LX 1GBps 5km

Yokogawa Vietnam Company Ltd.

The Node is a signal processing devices