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Parts Manual

Parts Manual

D3 Crawler
S/n 79U4709 & Up

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF


CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CT-P-D379U4709
CONTENTS
ALPHABETICAL INDEX OF GROUPS __ 3
CONVERSION EaUIVALENT
QUICK
TABLES INSIDE BACK COVER
ORDERING PARTS- ______________ 2
REFERENCE GUIDE
aUICK REFERENCE
CHART INSIDE FRONT COVER TO MAJOR SECTIONS
USING THE PARTS BOOK __________ 2

BASIC ENGINE

LUBRICATION SYSTEM

COOL. NG SYSTEM

INTAKE AND
EXHAUST SYSTEM
FUEL SYSTEM
AND GOVERNOR
PARTS BOOK STARTING AND

03
ELECTRICAL SYSTEM
POWER TRAIN-
TRACTOR POWER TRANSMISSION UNIT

POWERED BY STEERI NG CLUTCHES


AND BRAKES
3204 ENGINE CHASSIS AND
UNDERCARRIAGE
SERIAL NUMBER
79U4709TO LAST BUILT (VEHICLE) HYDRAULIC SYSTEM
45V17160TO LAST INSTALLED
(ENGINE) CAB, GAUGES AND
ACCESSORI ES

REVISION PUBLISHED JULY 1982


SERVICE EQUIPMENT
CATERPI LLAR TRACTOR CO.
AND SUPPLI ES
PUBLICATIONS DIV.-SERVICE G.O.
PEORIA, ILL. U.S.A.
IN D EX
A c
Nome Page Name Page

Accessory Drive ...................... 34 Cab Arrangement .................. 148


Air Cleaner .......................... 23 Cab Conversion Arrgt ............... 149
Air Filter Service Indicator . . . . . . . . . . . . . 138 Cab Floormat ..................... 141
Alarm-Sack-Up Warning ............... 46
Cab Heater ....................... 157
Alternator-40 Ampere ................. 47
Cab liner ......................... 143
Alternator Adjusting Sracket. ............ 47
Cab Mounting ..................... 79
Alternator Change-Over ............. 48A
Ammeter-60 Ampere ............ 48A Cab Panel - Front ................. 150
Cab Panel - L.H. . ................. 154
Cab Panel - Rear .................. 151
Cab Panel - R.H. . ......•.......... 152
B Cab Wiring ....................... 148
Cable - Stg. Motor Grd. ........... 40
Camshaft ......................... 9
Back-Up Warning ................. 46
Cap - Bevel Gear Filler Tube ...... 53
Bar - Track Cleaner ............... 104
Cap - Engine Oil Filler ............ 10
Base - Fuel Filter .................. 35
Cap - Fuel Tank .................. 38
Battery - Heavy Duty .............. 39
Cap - Fuel Tank Protection ......... 37
Battery Box ....................... 135
Cap - Hyd. Tank .................. 105
Battery & Wiring .................. 40
Cap - Hyd. Tank Protection ........ 107
Battery Cables .................... 40
Cap - Radiator Pressure Relief ...... 19
Battery Holddown ................. 40
Cap - Transmission Filler Tube ...... 53
Bearing Cap - Cyl. Block ........... 6
Case - Steering Clutch ............. 70
Bearing Caps - Connecting Rod .... 8
Circuit Breaker - 50 Ampere ........ 41
Bearings - Camshaft ............... 6
Clutch - Steering .................. 71
Bearings - Connecting Rod ......... 8
Connecting Rod & Piston ............ 8
Bearings - Crankshaft .............. 7
Control - Governor ................ 27
Belt - Seat - Standard ............ 134
Control - Governor Torque ......... 29
Belt - Seat - Suspension ........... 132
Control - Hyd. Hand .............. 109
Belt-Vee ........................ 11
Control - Steering Clutch .......... 76
Bevel Gear .............•......... 68 Control - Transmission ............. 55
Blades - Windshield Wiper ......... 160 Cooler - Engine Oil ............... 22
Bracket - Alternator Adjusting ...... 47 Counterweight - Front ............. 89
Bracket - Drawbar Mounting ........ 82 Counterweight - Idler .............. 90
Bracket - Governor & Fuel Inj. Cover - Valve Mechanism .......... 10
Pump Housing Support ........... 33 Crankcase Guard .................. 90
Bracket - Oil Filter to Hyd. Tank .... 130 Crankshaft ........................ 7
Brackets - Cab Mounting ........... 79 Crankshaft Bearing - Oversize ...... 8
8rackets - RaPS Mounting .......... 80 Crankshaft Bearing - Standard ...... 7
Crankshaft Bearing - Undersize ..... 8
Brake Band & Lining ............... 72
Crankshaft Pulley .................. 12
Brake - Steering ................... 72
Cylinder - Ether ................... 51
Breather - Bevel Gear Filler Tube ... 53 Cylinder Block ..................... 6
Breather - Hyd. Tank Relief Valve ... 107 Cylinder Block & Covers ............ 4
Breather - Transfer Gear ........... 58 Cylinder Head ..................... 9B
Breather - Crankcase .............. 17 Cylinder Head Fastener ............. 9B
D Name Page

Name Page Fastener - Oil Pan .............•.. '14


Fasteners - Exhaust Manifold ....... 24
Dash ............................. 139 Filler Spout - Transmission Oil ....•. 53
Dash Lamps ............•••........ 41 Filler - Engine Oil ................. 10
Dipstick - Engine Oil Level ......... 14 Filler - Transmission Oil ............ 53
Dipstick - Power Train Lubrication ..• 53 Filter - Fuel ...................•.. 35
Dipstick - Transmission Oil ......... 53 Filter - Hydraulic Oil ...........•.. 130
Door - Cab - L.H. .. .............. 155 Filter - Engine Oil ................. 16
Door - Cab - R.H. ................. 153 Filter - Transmission & Steering
Drain Cock - Cab Heater .........• 157 Clutch .....................•...• 62
Drain Cock - Fuel Tank .•.......... 38 Final Drive ..............•.......•. 66
Drain Cock - Radiator ............. 19 Final Drive Pinion .................. 69
Drain Plug - Engine Crankcase Oil .. 14 Firewall .....................•.... 88
Drain Plug - Fuel Injection Pump .... 32 Flood Lamp ....................... 44
Drain Plug - Hyd. Tank ............ 105 Flywheel .......................... 13
FI yw hee I Housmg
. ................. , 13
Drawbar - Fixed .................. 82
Drawbar - Swinging ............... 82 Floormat - Cab ................... 141
Drum - Final Drive Driven .......... 66 Frame ............................ 78
Drum - Driving ................... 71 Frame - Track Roller .............. 98
Drum - Steering Clutch Driven ...... 66 Front Housing ..................... 5
Front Idler ........................ 96
Front Pull Hook .................... 83
Fuel Filter ......................... 35
E Fuel Injection Lines ................. 33
Fuel Lines ......................... 37
Elbow - Exhaust ................... 24
Fuel Priming Pump ................. 36
Elbow - Radiator Top Tank Hose
Fuel Tank ......................... 38
to Front Housing ................ 20
Fuel Tank Protection Cap ............ 37
Electric Horn ...................... 133
Fuel Transfer & Priming Pump ....... 36
Element - Fumes Disposal .......... 17
Fumes Disposal - Engine
Element - Primary & Secondary
Crankcase Breather .............. 17
Air Cleaner ..................... 23
Fuse - 15 Amp. Cab Wiring ........ 148
Element - Hyd. Filter .............. 130
Fuse - 10 Amp. - Electric Horn ..... 133
Enclosure - Engine ................ 84
Engine Arrangement ................ 3
Engine & Transmission Support ...... 12
Ether Cylinder ..................... 51
G
Ether Starting Aid .................. 51 Gasket - Bevel Gear Case to
Exhaust Manifold .................. 24 Filler Tube ...................... 53
Exhaust Manifold' Fastener .......... 24 Gasket - Cylinder Head to
Exhaust Pipe - Muffler ............. 26 Cylinder Block .................. 98
Gasket - Exhaust Manifold to
Cylinder Head .................. 24
F Gasket - Flywheel Housing to Cyl.
Block ......................... , 13
Fan & Guard - Blower .......... . .. 18 Gasket - Fuel Pump Housing to
Fan - Defrosting .................. 159 Accessory Drive ............... , 34
Fan Drive ......................... 11 Gasket - Intake Pipe to
Fan - Blower ..................... 18 Cylinder Head .................. 24
Fan - Suction ..................... 18 Gasket - Oil Pan to Cylinder Block.. 14
Fastener - Cylinder Head .......... 9B Gasket - Starting Motor ............ 49
Name Page Name Page

Gasket - Transmission to Oil Handle - Cab Door R.H: ........... 153


Filler Tube ...................... 53 Handle - Hyd. Hand Control ....... 111
Gasket - Valve Mechanism Handle - Gearshift Control ......... 55
Cover to Cylinder Head ........... 10 Handle - Governor &
Gasket - Water Elbow Inlet to Transmission Control .............. 28
Front Housing ................... 20 Harness - Battery & Wiring ........ 43
Gasket - Water Pump to Heater -- Cab ..................... 158
Front Housing ................... 20 Heater - Jacket Water ............ 22
Gasket Kits ....................... 164 Holddown - Battery ............... 40
Gasket Solution - Final Drive ....... 66 Hood & Guard .................... 87
Gauge - Engine Oil level .......... 14 Hook - Front Pull .................. 83
Gauge - Hyd. Tank Oil Sight level .. 106 Horn - Electric - Forward Warning .. 133
Gauge - Oil Pressure .............. 138 Hose - Air Cleaner to Intake
Gauge - Transmission ............. 53 Manifold .... . . . . . . . . . . . . . . . . . .. 23
Gauges ........................... 138 Hose - Engine Block to Cooler ...... 22
Gear - Accessory Drive ............ 34 Hose - Cooler to Front Housing ..... 22
Gear - Crankshaft ................. 7 Hose - Radiator Inlet & Outlet ...... 19
Gear - Final Drive ................ 67 Hour Meter - Electric .............. 139
Gear - Transmission Oil Pump Housing - Flywheel ................ 13
Drive ........................... 62 Housing - Front ................... 5
Gear - Transmission Oil Pump ...... 61 Hydraulic Arrangement ............. 108
Governor ......................... 30 Hyd. Hand Control ................. 109
Governor & Fuel Injection Pump ..... 29 Hydraulic Tank & Valve ............ 105
Governor Control .................. 27
Governor Spring .... ,.............. 29
Grab Iron - Cab .................. 150
Grab Iron - Firewall ............... 88 I
Grease Gun ...................... 164
Guard - Brush .................... 94 Idler - Counterweight .............. 90
Guard - Crankcase ................ 90 Idler - Front ...................... 96
Guard - Defrosting Fan ............ 159 Indicator - Air Filter Service ........ 138
Guard - Engine ................... 87 Indicator - Oil Temperature ........ 138
Guard - Blower Fan ............... 18 Indicator - Water Temperature ..... 138
Guard - Front lamp .............. 45 Inserts - Intake & Exhaust .......... 9B
Guard - Hyd. Hand Control ........ 111
Guard - Radiator ................. 92
Guard - Radiator Hinged .......... 91
Guard - Recoil .................... 95 K
Guard - Track Guiding ............ 99
Guard - Track Roller .............. 100 Key - Cab Door .................. 153
Guard - Transmission Shifter Kit - Rebuild - Water Pump ........ 20
Control ......................... 55 Kit - Repair - Hyd. Pump .......... 65
Guard - Instrument Panel Kit - Repair - Alternator ........... 48
Vandalism ...................... 146 Kit - Repair - Suspension Seat ..... 137
Kit - Repair - Solenoid Switch ...... 49
Kit - Repair - Starting Motor ...... 50
H Kits - Gasket ..................... 164
Knob - Governor Control .......... 27
Hand Tools ....................... 163 Knob - Transmission Safety ......... 55
Handle - Cab Door L.H. . .......... 155 Knob - Transmission Shift .......... 55
L Name Page

Name Page Mounting - RaPS ................. '80


Muffler ........................... 25
lamp - Dash ..................... 41
lamp - Flood ..................... 44
lever - Gearshift Control .......... 55 N
lever - Governor Control .......... 27
lever - Governor & Transmission Nameplate - Planetary
Control ......................... 28 Transmission .................... 56
lever - Hydraulic Hand Control ..... 111 Name Plates & Transfers ............ 165
lifters - Valve .................... 10 Name Plates - Front Idler Warning .. 96
lifting Eye - Cyl. Head ............ 11 Nozzle - Fuel .................... 33
lifting Eye - Engine ................ 11 Nozzle - Windshield Washer ....... 161
lighting - RaPS .................. 44
ligthing & Wiring - 3 lamp ........ 45
liner - Seat & Tank ............... 142 o
liner - Cab ...................... 143
liner - Canopy ................... 145 Oil Cooler - Engine ............... 22
liner - Firewall ................... 143 Oil Filler - Engine ................. 16
lines - Cab Heater ................ 145 Oil Filter - Engine ................. 16
lines - Fuel Injection .............. 33 Oil Filter - Hydraulic .............. 130
lines - Fuel Filter to Fuel Oil Level Gauge ................... 14
Inj. Pump ....................... 35 Oil Pan ........................... 14
lines - Fuel Filter to Fuel Oil Pan Fastener ................... 14
Transfer Pump ................... 35 Oil Pump - Engine ................. 15
lines - Fuel Tank to Transfer Pump .. 37 Operator Protective Cab Arrgt. ....... 148
lines - Hydraulic Pump ............ 124
lines - Pump ..................... 126
lines - Rear ...................... 128 p
lines - Winch Pump ............... 65
lines - Torque Converter Cooler .... 21
link - Track - Sealed & lubricated .. 103 Padlock & Key-Fuel Tank Cap .......... 37
Padlock & Key-Hydraulic Tank
link - Track - Sealed Cap. . . . . . . . . . . . . . . . . . . . . . . . . . 107
Non-lubricated .................. 102 Padlock & Key-Vandalism Guard ....... 146
linkage - Governor & Transmission Panel-R.H. Cab. . . . . . . . . . . . . . . 152
Control ......................... 28 Panel-L.H. Cab. . . . . . . . . . . . . . . . . 154
linkage - Hyd. Hand Control ...... 111 Panel-Front Cab .................... 1 50
linkage - Steering Brake ............ 72 Panel-Rear Cab. . . . . . . . . . . . . . . . . . 151
Panel-Dash ........................ 1 39
linkage - Steering Clutch Control ... 76
Pedal-Steering Brake . . . . . . . . . . . .. .. 74
linkage - Transmission Control ...... 55 Pipe-Exhaust. ....................... 26
Pipe-Inlet. . . . . . . . . . . . . . . . . . . . . . . 24
Piston. . . . . . . . . . . . . . . . . . . .. 8
Piston Pump-Slipper. . . . . . . . . . 126A
M Piston Rings . . . . . . . . ... 8
Plug-Bevel Gear Drain . . . . . . . . 70
Manifold - Exhaust ................ 24
Plug-Final Drive Oil Fill . . . . 66
Manifold - Inlet ................... 24 Plug-Final Drive Drain. . . . . ........ 70
Meter - Hour Electric .............. 139 Plug-Freeze Cylinder Block . . .6
Motor - Starting .................. 49 Plug-Fuel Injection Drain. . . 32
Mounting - Alternator ............. 47 Plug-Hydraulic Tank Drain. . . . . . . . 105
Mounting - Cab ................... 79 Plug-Hydraulic Filter Drain . 130
Name Page Name Page

Plug - Oil Pan Drain ............... 14 Seal - Duo Cone - Front Idler ...... 97
Plug - Pressure Manifold ........... 24 Seal - Duo Cone - Track
Plug - Pressure Radiator ............ 19 Carrier Roller .................... 100
Plug - Timing - Flywheel .......... 13 Seal - Duo Cone - Track Roller '" .101
Plug - Transmission lub. Pressure .... 59 Seal - Fuel Filter lines to Gov. &
Plug - Transmission Oil Drain ....... 59 Fuel Inj. Pump ................... 35
Plunger - Fuel Tank ............... 38 Seal - Fuel Transfer Pump .......... 36
Power Take-off Drive ............... 60 Seal - Hydraulic lines to Tank ...... 126
Power Train Schematic .............. 52 Seal - Hydraulic Pump lines to
Precleaner - Air Cleaner ........... 23 Hydraulic Oil Filter .............. 126
Prescreener ....................... 24 Seal - Hydraulic Pump lines to
Protection Cap - Fuel Tank ......... 37 Hydraulic Oil Pump .............. 126
Protection Cap - Hydraulic Tank .... 107 Seal - Steering Clutch Control to
Pulley - Auxiliary Drive ............ 12 Control Valve ................... 76
Pulley - Fan Drive ................. 11 Seal - Transmission to Flywheel
Pump - Engine Oil ................ 15 Housing ........................ 59
Pump - Fuel Injection .............. 32 Seals - Fuel Pump Housing ......... 33
Pump - Fuel Transfer & Priming ..... 36 Seat - Standard ................... 135
Pump - Hydraulic Gear ............ 120 Seat - Suspension ................. 136
Pump - Piston - Backhoe .......... 125 Seat Belt .......................... 134
Pump - Transmission Oil ........... 61 Seat Belt - Suspended Seat ......... 132
Pump - Water .................... 20 Shaft - Bevel Gear ................ 69
Pump - Winch Gear ............... 65 Shaft - Rocker .................... 10
Push Rods ......................... 10 Solenoid Switch - Starting Motor .... 49
Sound Suppression Arrgt............. 140
Specifications ..................... 166
R Spring - Governor ................. 29
Spring - Front Idler Recoil .......... 96
Radiator .......................... 19 Spring - Valve - Intake & Exhaust ... 9B
Radiator Cap ...................... 19 Sprocket - Final Drive ............. 67
Radiator Guard .................... 92 Sprocket & Rim Replacement ........ 67
Radiator Hinged Guard ............ 91 Starting - Ether ................... 51
Rear· Window ..................... 151 Starting Motor - Electric - 12 Volt ... 49
Ring - Piston ..................... 8 Steering Brake ..................... 72
Rocker Arms - Intake & Exhaust .... 10 Steering Brake Pedal ............... 74
Rod & Piston ...................... 8 Steering Clutch .................... 71
Rods - Push ...................... 10 Steering Clutch Case ............... 70
Roll-Over Protective Structure - Steering Clutch Control ............. 76
Open .......................... 156 Steering Clutch Driven Drum ........ 66
Roll-Over Protective Structure - Support - Engine .................. 12
Arrgt. - Enclosed ................ 149 Support - Hyd. Control ............ 113
Roll-Over Protective Support - Transmission ............. 12
Structure Mounting ............... 80 Support & Seat .................... 134
Support - Undercarriage ........... 81
Suspension Assem. Seat ............. 137
s Sweep ........................... 162
Screen - Transmission Oil Control ... 62 Swinging Drawbar ................. 82
Seal - Cab Glass .................. 150 Switch - Cab Heater .............. 158
Seal -- Crankshaft ................. 7 Switch - Defroster ................. 159
Seal - Duo Cone - Final Drive ..... 67 Switch .- Ether Flow ............... , 51
Name Page u
Switch - Heat- Start .............. 41 Nome Page
Switch - Horn .................... 133
Switch - Light .................... 41 Undercarriage Support . . . . . . . . . . . • .. 81
Switch - Pressure - Horn " ........ 133 Universal Joint - Power Take-off .... 61
Switch - Pressure - Hour Meter ..... 139
Switch - Safety Transmission ........ 62
Switch - Solenoid ................. 49
Switch
Switch
-
-
Temperature .............. 51
Transmission .............. 46
v
Switch - Wiper ................... 148 Valve-Bank-Main Relief ............... 117
Valve-Bank ........................... 115
Valve-Breaker Rellef-Hyd .............. 107
Valve-Fuel Check-Fuel
T Injection Pump ........................ 32
Valve-Front Idler Relief ................. 96
Tank - Fuel ...................... 38
Valve-Front Idler Fill ................... 96
Tank - Hyd ....................... 106
Valve-Hydraulic Control ................ 113
Tappets .....................•..... 10
Valve-Lift Control ..................... 119
Thermostat - Water Temperature .... 20
Valve-Lift Control-Check ............... 120
Tools - Hand ..................... 163 Valve-Relief ........................... 117
Torque Control .................... 29 Valve-Relief-Ripper Cyl. .............. 118
Torque Converter ................. , 54 Valve-Ripper Control .................. 118
Torque Converter Cooler Lines ...... 21 Valve-Servo ........................... 127
Track - Sealed & Lubricated ....... 103 Valve-Steering Clutch Control ........... 75
Track - Sealed Non-Lubricated ..... 102 Valve-Ti It Control ..................... 117
Track Carrier Roller ................ 100 Valve-Transmission Hydraulic
Track Cleaner Bar .................. 104 Selector & Pressure Control ........... 63
Track - Guiding Guard ............ 99 Valves-Fuel Tank Drain &
Track Link - Sealed & Lubricated .... 103 Shut-Off Supply ....................... 38
Track Link - Sealed Non-Lubricated .. 102 Valves-Intake & Exhaust ................ 98
Trock Roller ....................... 101 Valve Mechanism ........................ 10
Track Roller Frame .............. .. 98 Valve Mechanism Cover .................. 10
Track Roller Guard ................. 100 Vandal ism Arrangement ................. 146
Track Shoe ........................ 102 Vandalism Guard-Instrument
Transfer Gear ..................... 58 Panel ................................ 146
Transfers ......................... 165 Vee Belt-Fan, Alternator
Transmission Arrgt .................. 53 & Crankshaft .......................... 11
Transmission - Planetary ........... 56
Transmission Control .............. 28-55
Transmission Oil System Control ...... 62
Tube - Fumes Disposal ............ 17
w
Tube - Front Housing Vent ......... 20 Water Heater ..................... 22
Tube - Fuel Pump to Transfer Water Lines ....................... 20
Pump .......................... 33 Water Pump ...................... 20
Tube - Fuel Transfer & Priming Winch Drive Arrgt. ................ 64
Pump to Fuel Filter ............... 35 Winch Pump & Lines ............... 65
Tube - Steering Clutch Control Windshield Washer ................ 161
to Bevel Gear Case .............. 53 Wiper - Windshield ............... 160
Tube - Transmission Filler .......... 53 Wiring - Cab ..................... 148
Tubes - Fuel Tank to Inj. Pump ...... 37 Wiring Diagram ................... 42
BASIC ENGINE 8A

REF. PART DESCRIPTION OTY


-6-9 NO. NUMBER

C 1 6N4220 PISTON GROUP-------Istd. )------ 1


2 9L9316 R' ~G ASSEM ------Ioil)------- 1
8-5- 3 9L9192 RI NG--- -----Icompression )---- 1
C 4 6N4340 PISTON GROUP------------------ 1
12 .020 in. 10.51 mm) oversize
5 9L9673 RING ASSEM ---------------- 1
6 9L9674 RI NG------------------------- 1
C 7 6N4350 PISTON GROUP------------------ 1
.040 in. II. 02 mm) oversize
8 9L9323 RING ASSEM ----------------- 1
9 9L9146 RI NG------------------------- 1
10 IJ6473 RING -- --- --- - -- -- --- -- --- -- -- -- 2
11 4N2218 ROD ASSEM. -------------------- 1
12 9L8382 BEAR I NG --------------------- 1
13 9L8225 BOLT - ------- ----------------- 2
14 917669 NUT -- - -- ----- --- -- ----- --- - -- 2
II 4N92 BEAR I NG ----------Istd. )---------- 1
4N4707 BEARI NG------------------ ------- 1
15< .010 in. 10. 26 mm) undersize
4N4713 BEAR I NG------------ ------------ 1
.020 in. 10. 51 mml undersize

·
16 9L9889 PI N----------- -- - --- - --- ---- --- -- 1
BEARING GROUPS AVAILABLE:

i
C INDICATES CHANGE 4N4705-BEARING GRP. ------14-std. bearings)------1
4N4706-BEAR I NG GRP. ---- --- ---- ------ --------- --1
14 4-.010 in. 10. 26 mm) undersize
4N4714-BEARING GRP. ---------------------------1
4-.020 in. 10. 51 mm) undersize
9L9612-PI STON RING GROUP--------Istd. )--------1
153455 IComplete set of Rings for one Std. Piston)

4N191 CONNECTING ROD AND PISTON GROUP-4 Required-Field Installation


Engine Serial No. 45V17160 to 45V17165 inclusive
Part of 8N9188 Cylinder Block Group listed on Page 6A

7 -4-1
REF. PART DESCRIPTION OTY.
NO. NUMBER

1 8N5537 PISTON GROUP--- (standard)------ 1


I Includes)
RING--(standard-compression I 1
2 9L6233
9'6-3
RING--(Standard - oi\) 1
3 9L9316
cj 4 1W5 794 PISTON BODY ------------------- 1
.510 mmL 02 in. )oversize
10 C j 5 9N581 RING------(Oversize - compression 1
Cj 6 9L9673 RING---(Oversize - oi\)----------- 1
Cj 7 lW5796 PISTON BODY -------------------- 1
1. 02mm(.(J4 in. )oversize
CA 8 9N578 RING---(Oversize - compression)-- 1
CA 9 9L9323 RING---(Oversize - oil)----------- 1
/I 10 7N9803 PIN ---------------------------- 1
C 11 8N7294 RET AINER----------------------- 2
8N6308 BEAR ING---( standard)----------- 1
CA 1W3906 BEAR ING--l. Z7mm(. 05 in. ) U. S.·- 1
CA 12 1W3821 BEARING--.254mm('01 in.) U.S.·- 1
CA 1W3822 BEARING--.5IOmm(.02 in.) U.S.-- I
8N8753 ROD AS SEM. --------------------- 1
13 (I ncludes)
9N5082 BEAR ING-------------------- 1
9N3832 BOLT ------------------------- 2
14 2
917669 NUT ------------------------

12
j NOT PART OF 8N4079 CONNECTING
ROD AND PI STON GROUP
182317
C INDICATES CHANGE

8N4079 CONNECTING ROD AND PISTON GROUP-4 Required


Engine Serial No. 45V17166-Up
Part of 1W549 Cylinder Block Group listed on Page 6C
POWER TRAIN-POWER TRANSMISSION UNIT 55

REF. PART
NO. NUMBER DESCRIPTION OTY

5 9 BOLT ----------------------------
3 B4SD6 LOCKWASHER--------------------
2 6S4087 GUARD ASSEM. ------------------
3 7M 706 KNOB---------------------------
4 6S 3849 lEVER---------------------------
6S379 0 PLATE --- ------------------------
C 5 4B 1280 SCREW--------------------------
6 6S8892 LOCK ASSEM. -------------------
7 6S 4451 5HAFT ---------------------------
8 384617 COlTER PIN----------------------
I 9 6K3427 PIN-----------------------------
I C 10 3 B4621
6S9013
COlTER PIN----------------------
lEVER ASSEM. -------------------
I 11 9H2400
(I ncludes)
BEARING--------------------- 3
I
I
12 6S 3903 BRACKET AS5EM. ----------------
(Includes)
1

I 13 4 K465 8 STUD-------------------------
!C 6S 9199 WASHER----------------------

I
I 12

I ~IL--36

23-36
TRANSMISSION
CONTROl
, - ---
'------...\....
"
26 6S 3892 SHAFT ASSEM. ------------------
27 2M8908 KNOB ---------- -----------------
28 6S 6912 lEVER ASSEM. -------------------
1
1
1
-@' 29 105117 NUT ----------------------------- 2
30 404971 SPR I NG------------------------- 1
14 653819 5HAFT --------------------------- 1 6S 6915 ROD-------- -- -- -------- ---- -----
WASIf:R-------(use as required)-- 1
15 T883 4
31 3B4607 COlTER PIN--------------------- 2
C 16 659025 lEVER A5SEM. --------~---------- 1 4B4276 WASHE R-- ---- -- -------- --------- 4
!Includes) 32 6S3848 SHAFT --------------------------- 1
17 9H2400 BEAR I NG--------~------------ 2 C 6S9031 BLOCK ASSEM. ------------------ 1
18 5L4872 ROO------------- --- -- -- --- ---- -- 2
33 (Includes)
19 lA8285 NUT--------- --------------------- 6
4H2610 BEAR I NG----------- ------ --- I
20 7H3641 ROD ENO------------------------- 6
C 34 6S9021 lEVER ASSEM. ------------------- 1
C 21 182790 BOLT ----------------------- ------ 2
(Includes)
104716 NUT ---~------------------------- 6
22 6 35 9H2400 BEAR I NG---- ----- --- -------- 2
3B4505 LOC KWASHER ------ - ~- ---- - --~ --- 36 6H3956 PI N-- --- -- ---- -- --- --- --- --- ---- 3
C 13 659016 lEVER ---- --- --- ---- -- -- ~- --- ---- 1
1 C 37 IH5514 BOLT --- ----~---- ---------------- 2
24 653879 ROO-- -- -- ---- -- -- ------- --- --- -- C 38 5K3546 PLUG --------------------------
25 187182 BOLT ---- -------------------- ---- 2 1
C INDICATES CHANGE 217161

6S3535 TRANSMISSION CONTROL GROUP


Serial No. 79U4709 to 79U4824 inclusive
HYDRAULIC SYSTEM 115

9 10
REF. PART DESCRIPTION QTY
NO. NUMBER

1 9J5817 OUTLET SECTION ASSEM. -------- 1


(J neludesl
9S4183 PLUG- ---- --- -- - --- --- -- -- -- 2
2 302824 SEAL - - -- -- -- --- -- --- -- - -- ---- 2
9S4181 PLUG- -- ----- - - --- --- ---- -- --- I
3 SEAL --- --- -- -- -- --- ---- -- --- I
7M8485
4 9J723 VALVE GROUP------------------ 1
(Separate Illustrationl

5 2H4145 SEAL--------------------------- 1
9J113 ROo----------------------------- 1
6 184205 NUT----------------------------- 2
9J 703 ROo----------------------------- 2
7 184204 NUT----------------------------- 4
8 9J120 HOUSING----------------------- 1
9 9J 718 VALVE GROUP------------------- 2
10 9J 715 ~ALVE GROUP------------------- 1
(Separate Illustrationl

154041

9J5823 BANK VALVE GROUP


Part of 653415 Control Valve Group shown on Page 113, 9J718, 9J723 and 9J715
Valve parts are shown on Pages 117 and 119. AN ATTACHMENT

2 5 6 5 8 REF. PART DESCRIPTION QTY


NO. NUMBER

9J 714 ROD --- -- ----- -- - ---- ------ ----- 1


1<184205 NUT-- ---------- ----- - -- ---- ----- 2
2 9J5817 OUTLET SECTION ASSEM. --------- 1
(Includes)
9 S4183 PLUG---- -------- -- -- ----- -- 2
3 SEAL -------- ---- - ------ --- --- 2
302824
9S4181 PLUG------ --------- ---- --- --- I
4 SEAL ------------------------
7M8485 1
5 9J118 ~ALVE GROUP------· --- .- .. ---- 2
6 9J 715 WALVE GROUP---------------- 1
7 9J110 tJALVE GROUP----- -. -- -- .----- 1
8 9J723 ~ALVE GROUP-- ---------------- 1
(Separate Illustration)
9J104 ROo-------- -- ----- - ------------ 2
9
184204 NUT------------- ---- - -- --------- 4
10 2H4145 SEAL ---------------- ---- -------- 1
11 9J120 HOUS I NG - ------ ---- - ------ ----- 1
12 9J117 VALVE GROUP-------------------- 1
(Separate Illustrationl
13 9J709 PLUG ASSEM. -------------------
(J neludes)
14 302824 SEAl------------ ------ --- ----
9Jl272 RI NG---- - -- -- -- -- --- -- --- ---
15 SEAL ----- ---- --- -- ---- -- -- ---
4J5309

155600

9J5825 BANK VALVE GROUP


Part of 653619 Control Valve Group shown on Page 113
9J718, 9J723, 9.1710, 9J717 and 9J715 Valve parts are shown on Pages 117, 118 and 119
AN ATTACHMENT
166

SPECI FICA TIONS

(SUBJECT TO CHANGE WITHOUT NOTICE)

Weight, shipping (approximate) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,100 Ibs.

DIMENSIONS

Length (without Bulldozer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9'


Height (without Stack). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6' 4.4"
Width (over Final Drive) . . . . . . . . . . . . . . " .. , . . . . . . . . . . . . . . . 6' 10.5"
Gauge (center to center tracks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56"
Ground Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 11.86"
Drawbar Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 13.7"

ATT ACHMENTS

Additional equipment such as Front Pull Hooks, Lighting System, Swinging Draw-
bar, Suction Fan, Seat Belt, Operator Protective Cab, Defrosting Fan, Windshield
Washer and Wiper, etc., are available at extra cost. Consult your Caterpillar Dealer.

MACHINE SERIAL NUMBER PLATE LOCATION

Serial number plate is located on the right-hand side of the cylinder block, on the
right-hand outside of the dash assembly and on top of the bevel gear case under the
seat.