Parts Manual

Parts Manual

D3 Crawler
S/n 79U4709 & Up

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CT-P-D379U4709
CONTENTS
ALPHABETICAL INDEX OF GROUPS __ 3
CONVERSION EaUIVALENT
QUICK
TABLES INSIDE BACK COVER
ORDERING PARTS- ______________ 2
REFERENCE GUIDE
aUICK REFERENCE
CHART INSIDE FRONT COVER TO MAJOR SECTIONS
USING THE PARTS BOOK __________ 2

BASIC ENGINE

LUBRICATION SYSTEM

COOL. NG SYSTEM

INTAKE AND
EXHAUST SYSTEM
FUEL SYSTEM
AND GOVERNOR
PARTS BOOK STARTING AND

03
ELECTRICAL SYSTEM
POWER TRAIN-
TRACTOR POWER TRANSMISSION UNIT

POWERED BY STEERI NG CLUTCHES

AND BRAKES
3204 ENGINE CHASSIS AND
UNDERCARRIAGE
SERIAL NUMBER
79U4709TO LAST BUILT (VEHICLE) HYDRAULIC SYSTEM
45V17160TO LAST INSTALLED
(ENGINE) CAB, GAUGES AND
ACCESSORI ES

REVISION PUBLISHED JULY 1982

SERVICE EQUIPMENT
CATERPI LLAR TRACTOR CO.
AND SUPPLI ES
PUBLICATIONS DIV.-SERVICE G.O.
PEORIA, ILL. U.S.A.
 IN D EX
A c
Nome Page
Accessory Drive ...................... 34
Air Cleaner .......................... 23
Air Filter Service Indicator . . . . . . . . . . . . . 138
Alarm-Sack-Up Warning ............... 46
Alternator-40 Ampere ................. 47
Alternator Adjusting Sracket. ............ 47
Alternator Change-Over ............. 48A
Ammeter-60 Ampere ............ 48A
B Cab Wiring ....................... 148
Back-Up Warning ................. 46
Bar - Track Cleaner ............... 104
Base - Fuel Filter .................. 35
Battery - Heavy Duty .............. 39
Battery Box ....................... 135
Battery & Wiring .................. 40
Battery Cables .................... 40
Battery Holddown ................. 40
Bearing Cap - Cyl. Block ........... 6
Bearing Caps - Connecting Rod .... 8
Bearings - Camshaft ............... 6
Bearings - Connecting Rod ......... 8
Bearings - Crankshaft .............. 7
Belt - Seat - Standard ............ 134
Belt - Seat - Suspension ........... 132
Belt-Vee ........................ 11
Bevel Gear .............•......... 68
Blades - Windshield Wiper ......... 160
Bracket - Alternator Adjusting ...... 47
Bracket - Drawbar Mounting ........ 82
Bracket - Governor & Fuel Inj.
Pump Housing Support ........... 33
Bracket - Oil Filter to Hyd. Tank .... 130
Brackets - Cab Mounting ........... 79
8rackets - RaPS Mounting .......... 80
Brake Band & Lining ............... 72
Brake - Steering ................... 72
Breather - Bevel Gear Filler Tube ... 53
Breather - Hyd. Tank Relief Valve ... 107
Breather - Transfer Gear ........... 58
Breather - Crankcase .............. 17
Name Page
Cab Arrangement .................. 148
Cab Conversion Arrgt ............... 149
Cab Floormat ..................... 141
Cab Heater ....................... 157
Cab liner ......................... 143
Cab Mounting ..................... 79
Cab Panel - Front ................. 150
Cab Panel - L.H. . ................. 154
Cab Panel - Rear .................. 151
Cab Panel - R.H. . ......•.......... 152
Cable - Stg. Motor Grd. ........... 40
Camshaft ......................... 9
Cap - Bevel Gear Filler Tube ...... 53
Cap - Engine Oil Filler ............ 10
Cap - Fuel Tank .................. 38
Cap - Fuel Tank Protection ......... 37
Cap - Hyd. Tank .................. 105
Cap - Hyd. Tank Protection ........ 107
Cap - Radiator Pressure Relief ...... 19
Cap - Transmission Filler Tube ...... 53
Case - Steering Clutch ............. 70
Circuit Breaker - 50 Ampere ........ 41
Clutch - Steering .................. 71
Connecting Rod & Piston ............ 8
Control - Governor ................ 27
Control - Governor Torque ......... 29
Control - Hyd. Hand .............. 109
Control - Steering Clutch .......... 76
Control - Transmission ............. 55
Cooler - Engine Oil ............... 22
Counterweight - Front ............. 89
Counterweight - Idler .............. 90
Cover - Valve Mechanism .......... 10
Crankcase Guard .................. 90
Crankshaft ........................ 7
Crankshaft Bearing - Oversize ...... 8
Crankshaft Bearing - Standard ...... 7
Crankshaft Bearing - Undersize ..... 8
Crankshaft Pulley .................. 12
Cylinder - Ether ................... 51
Cylinder Block ..................... 6
Cylinder Block & Covers ............ 4
Cylinder Head ..................... 9B
Cylinder Head Fastener ............. 9B
 D Name
Name Page
Dash ............................. 139
Dash Lamps ............•••........ 41
Dipstick - Engine Oil Level ......... 14
Dipstick - Power Train Lubrication ..• 53
Dipstick - Transmission Oil ......... 53
Door - Cab - L.H. .. .............. 155
Door - Cab - R.H. ................. 153
Drain Cock - Cab Heater .........• 157
Drain Cock - Fuel Tank .•.......... 38
Drain Cock - Radiator ............. 19
Drain Plug - Engine Crankcase Oil .. 14
Drain Plug - Fuel Injection Pump .... 32
Drain Plug - Hyd. Tank ............ 105
Drawbar - Fixed .................. 82
Drawbar - Swinging ............... 82
Drum - Final Drive Driven .......... 66
Drum - Driving ................... 71
Drum - Steering Clutch Driven ...... 66
E Fuel Injection Lines ................. 33
Elbow - Exhaust ................... 24
Elbow - Radiator Top Tank Hose
to Front Housing ................ 20
Electric Horn ...................... 133
Element - Fumes Disposal .......... 17
Element - Primary & Secondary
Air Cleaner ..................... 23
Element - Hyd. Filter .............. 130
Enclosure - Engine ................ 84
Engine Arrangement ................ 3
Engine & Transmission Support ...... 12
Ether Cylinder ..................... 51
Ether Starting Aid .................. 51
Exhaust Manifold .................. 24
Exhaust Manifold' Fastener .......... 24
Exhaust Pipe - Muffler ............. 26
F Gasket - Flywheel Housing to Cyl.
Fan & Guard - Blower .......... . .. 18
Fan - Defrosting .................. 159
Fan Drive ......................... 11
Fan - Blower ..................... 18
Fan - Suction ..................... 18
Fastener - Cylinder Head .......... 9B
Page
Fastener - Oil Pan .............•.. '14
Fasteners - Exhaust Manifold ....... 24
Filler Spout - Transmission Oil ....•. 53
Filler - Engine Oil ................. 10
Filler - Transmission Oil ............ 53
Filter - Fuel ...................•.. 35
Filter - Hydraulic Oil ...........•.. 130
Filter - Engine Oil ................. 16
Filter - Transmission & Steering
Clutch .....................•...• 62
Final Drive ..............•.......•. 66
Final Drive Pinion .................. 69
Firewall .....................•.... 88
Flood Lamp ....................... 44
Flywheel .......................... 13
FI yw hee I Housmg
. ................. , 13
Floormat - Cab ................... 141
Frame ............................ 78
Frame - Track Roller .............. 98
Front Housing ..................... 5
Front Idler ........................ 96
Front Pull Hook .................... 83
Fuel Filter ......................... 35
Fuel Lines ......................... 37
Fuel Priming Pump ................. 36
Fuel Tank ......................... 38
Fuel Tank Protection Cap ............ 37
Fuel Transfer & Priming Pump ....... 36
Fumes Disposal - Engine
Crankcase Breather .............. 17
Fuse - 15 Amp. Cab Wiring ........ 148
Fuse - 10 Amp. - Electric Horn ..... 133
G
Gasket - Bevel Gear Case to
Filler Tube ...................... 53
Gasket - Cylinder Head to
Cylinder Block .................. 98
Gasket - Exhaust Manifold to
Cylinder Head .................. 24
Block ......................... , 13
Gasket - Fuel Pump Housing to
Accessory Drive ............... , 34
Gasket - Intake Pipe to
Cylinder Head .................. 24
Gasket - Oil Pan to Cylinder Block.. 14
Gasket - Starting Motor ............ 49
 Name Page
Gasket - Transmission to Oil
Filler Tube ...................... 53
Gasket - Valve Mechanism
Cover to Cylinder Head ........... 10
Gasket - Water Elbow Inlet to
Front Housing ................... 20
Gasket - Water Pump to
Front Housing ................... 20
Gasket Kits ....................... 164
Gasket Solution - Final Drive ....... 66
Gauge - Engine Oil level .......... 14
Gauge - Hyd. Tank Oil Sight level .. 106
Gauge - Oil Pressure .............. 138
Gauge - Transmission ............. 53
Gauges ........................... 138
Gear - Accessory Drive ............ 34
Gear - Crankshaft ................. 7
Gear - Final Drive ................ 67
Gear - Transmission Oil Pump
Drive ........................... 62
Gear - Transmission Oil Pump ...... 61
Governor ......................... 30
Governor & Fuel Injection Pump ..... 29
Governor Control .................. 27
Governor Spring .... ,.............. 29
Grab Iron - Cab .................. 150
Grab Iron - Firewall ............... 88
Grease Gun ...................... 164
Guard - Brush .................... 94
Guard - Crankcase ................ 90
Guard - Defrosting Fan ............ 159
Guard - Engine ................... 87
Guard - Blower Fan ............... 18
Guard - Front lamp .............. 45
Guard - Hyd. Hand Control ........ 111
Guard - Radiator ................. 92
Guard - Radiator Hinged .......... 91
Guard - Recoil .................... 95
Guard - Track Guiding ............ 99
Guard - Track Roller .............. 100
Guard - Transmission Shifter
Control ......................... 55
Guard - Instrument Panel
Vandalism ...................... 146
H Kits -
Hand Tools ....................... 163
Handle - Cab Door L.H. . .......... 155
Name Page
Handle - Cab Door R.H: ........... 153
Handle - Hyd. Hand Control ....... 111
Handle - Gearshift Control ......... 55
Handle - Governor &
Transmission Control .............. 28
Harness - Battery & Wiring ........ 43
Heater -- Cab ..................... 158
Heater - Jacket Water ............ 22
Holddown - Battery ............... 40
Hood & Guard .................... 87
Hook - Front Pull .................. 83
Horn - Electric - Forward Warning .. 133
Hose - Air Cleaner to Intake
Manifold .... . . . . . . . . . . . . . . . . . .. 23
Hose - Engine Block to Cooler ...... 22
Hose - Cooler to Front Housing ..... 22
Hose - Radiator Inlet & Outlet ...... 19
Hour Meter - Electric .............. 139
Housing - Flywheel ................ 13
Housing - Front ................... 5
Hydraulic Arrangement ............. 108
Hyd. Hand Control ................. 109
Hydraulic Tank & Valve ............ 105
I
Idler - Counterweight .............. 90
Idler - Front ...................... 96
Indicator - Air Filter Service ........ 138
Indicator - Oil Temperature ........ 138
Indicator - Water Temperature ..... 138
Inserts - Intake & Exhaust .......... 9B
K
Key - Cab Door .................. 153
Kit - Rebuild - Water Pump ........ 20
Kit - Repair - Hyd. Pump .......... 65
Kit - Repair - Alternator ........... 48
Kit - Repair - Suspension Seat ..... 137
Kit - Repair - Solenoid Switch ...... 49
Kit - Repair - Starting Motor ...... 50
Gasket ..................... 164
Knob - Governor Control .......... 27
Knob - Transmission Safety ......... 55
Knob - Transmission Shift .......... 55
 L Name
Name Page
lamp - Dash ..................... 41
lamp - Flood ..................... 44
lever - Gearshift Control .......... 55
lever - Governor Control .......... 27
lever - Governor & Transmission
Control ......................... 28
lever - Hydraulic Hand Control ..... 111
lifters - Valve .................... 10
lifting Eye - Cyl. Head ............ 11
lifting Eye - Engine ................ 11
lighting - RaPS .................. 44
ligthing & Wiring - 3 lamp ........ 45
liner - Seat & Tank ............... 142
liner - Cab ...................... 143
liner - Canopy ................... 145
liner - Firewall ................... 143
lines - Cab Heater ................ 145
lines - Fuel Injection .............. 33
lines - Fuel Filter to Fuel
Inj. Pump ....................... 35
lines - Fuel Filter to Fuel
Transfer Pump ................... 35
lines - Fuel Tank to Transfer Pump .. 37
lines - Hydraulic Pump ............ 124
lines - Pump ..................... 126
lines - Rear ...................... 128
lines - Winch Pump ............... 65
lines - Torque Converter Cooler .... 21
link - Track - Sealed & lubricated .. 103
link - Track - Sealed
Non-lubricated .................. 102
linkage - Governor & Transmission
Control ......................... 28
linkage - Hyd. Hand Control ...... 111
linkage - Steering Brake ............ 72
linkage - Steering Clutch Control ... 76
linkage - Transmission Control ...... 55
M Piston Rings . . . . . . .
Manifold - Exhaust ................ 24
Manifold - Inlet ................... 24
Meter - Hour Electric .............. 139
Motor - Starting .................. 49
Mounting - Alternator ............. 47
Mounting - Cab ................... 79
Page
Mounting - RaPS ................. '80
Muffler ........................... 25
N
Nameplate - Planetary
Transmission .................... 56
Name Plates & Transfers ............ 165
Name Plates - Front Idler Warning .. 96
Nozzle - Fuel .................... 33
Nozzle - Windshield Washer ....... 161
o
Oil Cooler - Engine ............... 22
Oil Filler - Engine ................. 16
Oil Filter - Engine ................. 16
Oil Filter - Hydraulic .............. 130
Oil Level Gauge ................... 14
Oil Pan ........................... 14
Oil Pan Fastener ................... 14
Oil Pump - Engine ................. 15
Operator Protective Cab Arrgt. ....... 148
p
Padlock & Key-Fuel Tank Cap .......... 37
Padlock & Key-Hydraulic Tank
Cap. . . . . . . . . . . . . . . . . . . . . . . . . . 107
Padlock & Key-Vandalism Guard ....... 146
Panel-R.H. Cab. . . . . . . . . . . . . . . 152
Panel-L.H. Cab. . . . . . . . . . . . . . . . . 154
Panel-Front Cab .................... 1 50
Panel-Rear Cab. . . . . . . . . . . . . . . . . . 151
Panel-Dash ........................ 1 39
Pedal-Steering Brake . . . . . . . . . . . .. .. 74
Pipe-Exhaust. ....................... 26
Pipe-Inlet. . . . . . . . . . . . . . . . . . . . . . . 24
Piston. . . . . . . . . . . . . . . . . . . .. 8
Piston Pump-Slipper. . . . . . . . . . 126A
. ... 8
Plug-Bevel Gear Drain . . . . . . . . 70
Plug-Final Drive Oil Fill . . . . 66
Plug-Final Drive Drain. . . . . ........ 70
Plug-Freeze Cylinder Block . . .6
Plug-Fuel Injection Drain. . . 32
Plug-Hydraulic Tank Drain. . . . . . . . 105
Plug-Hydraulic Filter Drain . 130
 Name Page
Plug - Oil Pan Drain ............... 14
Plug - Pressure Manifold ........... 24
Plug - Pressure Radiator ............ 19
Plug - Timing - Flywheel .......... 13
Plug - Transmission lub. Pressure .... 59
Plug - Transmission Oil Drain ....... 59
Plunger - Fuel Tank ............... 38
Power Take-off Drive ............... 60
Power Train Schematic .............. 52
Precleaner - Air Cleaner ........... 23
Prescreener ....................... 24
Protection Cap - Fuel Tank ......... 37
Protection Cap - Hydraulic Tank .... 107
Pulley - Auxiliary Drive ............ 12
Pulley - Fan Drive ................. 11
Pump - Engine Oil ................ 15
Pump - Fuel Injection .............. 32
Pump - Fuel Transfer & Priming ..... 36
Pump - Hydraulic Gear ............ 120
Pump - Piston - Backhoe .......... 125
Pump - Transmission Oil ........... 61
Pump - Water .................... 20
Pump - Winch Gear ............... 65
Push Rods ......................... 10
R Spring - Governor ................. 29
Radiator .......................... 19
Radiator Cap ...................... 19
Radiator Guard .................... 92
Radiator Hinged Guard ............ 91
Rear· Window ..................... 151
Ring - Piston ..................... 8
Rocker Arms - Intake & Exhaust .... 10
Rod & Piston ...................... 8
Rods - Push ...................... 10
Roll-Over Protective Structure -
Open .......................... 156
Roll-Over Protective Structure -
Arrgt. - Enclosed ................ 149
Roll-Over Protective
Structure Mounting ............... 80
s Sweep ........................... 162
Screen - Transmission Oil Control ... 62
Seal - Cab Glass .................. 150
Seal -- Crankshaft ................. 7
Seal - Duo Cone - Final Drive ..... 67
Name Page
Seal - Duo Cone - Front Idler ...... 97
Seal - Duo Cone - Track
Carrier Roller .................... 100
Seal - Duo Cone - Track Roller '" .101
Seal - Fuel Filter lines to Gov. &
Fuel Inj. Pump ................... 35
Seal - Fuel Transfer Pump .......... 36
Seal - Hydraulic lines to Tank ...... 126
Seal - Hydraulic Pump lines to
Hydraulic Oil Filter .............. 126
Seal - Hydraulic Pump lines to
Hydraulic Oil Pump .............. 126
Seal - Steering Clutch Control to
Control Valve ................... 76
Seal - Transmission to Flywheel
Housing ........................ 59
Seals - Fuel Pump Housing ......... 33
Seat - Standard ................... 135
Seat - Suspension ................. 136
Seat Belt .......................... 134
Seat Belt - Suspended Seat ......... 132
Shaft - Bevel Gear ................ 69
Shaft - Rocker .................... 10
Solenoid Switch - Starting Motor .... 49
Sound Suppression Arrgt............. 140
Specifications ..................... 166
Spring - Front Idler Recoil .......... 96
Spring - Valve - Intake & Exhaust ... 9B
Sprocket - Final Drive ............. 67
Sprocket & Rim Replacement ........ 67
Starting - Ether ................... 51
Starting Motor - Electric - 12 Volt ... 49
Steering Brake ..................... 72
Steering Brake Pedal ............... 74
Steering Clutch .................... 71
Steering Clutch Case ............... 70
Steering Clutch Control ............. 76
Steering Clutch Driven Drum ........ 66
Support - Engine .................. 12
Support - Hyd. Control ............ 113
Support - Transmission ............. 12
Support & Seat .................... 134
Support - Undercarriage ........... 81
Suspension Assem. Seat ............. 137
Swinging Drawbar ................. 82
Switch - Cab Heater .............. 158
Switch - Defroster ................. 159
Switch .- Ether Flow ............... , 51
 Name Page
Switch - Heat- Start .............. 41
Switch - Horn .................... 133
Switch - Light .................... 41
Switch - Pressure - Horn " ........ 133
Switch - Pressure - Hour Meter ..... 139
Switch - Safety Transmission ........ 62
Switch - Solenoid ................. 49
Switch
Switch
-
-
Temperature .............. 51
Transmission .............. 46
Switch - Wiper ................... 148
T Injection Pump ........................ 32
Tank - Fuel ...................... 38
Tank - Hyd ....................... 106
Tappets .....................•..... 10
Thermostat - Water Temperature .... 20
Tools - Hand ..................... 163
Torque Control .................... 29
Torque Converter ................. , 54
Torque Converter Cooler Lines ...... 21
Track - Sealed & Lubricated ....... 103
Track - Sealed Non-Lubricated ..... 102
Track Carrier Roller ................ 100
Track Cleaner Bar .................. 104
Track - Guiding Guard ............ 99
Track Link - Sealed & Lubricated .... 103
Track Link - Sealed Non-Lubricated .. 102
Trock Roller ....................... 101
Track Roller Frame .............. .. 98
Track Roller Guard ................. 100
Track Shoe ........................ 102
Transfer Gear ..................... 58
Transfers ......................... 165
Transmission Arrgt .................. 53
Transmission - Planetary ........... 56
Transmission Control .............. 28-55
Transmission Oil System Control ...... 62
Tube - Fumes Disposal ............ 17
Tube - Front Housing Vent ......... 20
Tube - Fuel Pump to Transfer
Pump .......................... 33
Tube - Fuel Transfer & Priming
Pump to Fuel Filter ............... 35
Tube - Steering Clutch Control
to Bevel Gear Case .............. 53
Tube - Transmission Filler .......... 53
Tubes - Fuel Tank to Inj. Pump ...... 37
u
Nome Page
Undercarriage Support . . . . . . . . . . . • .. 81
Universal Joint - Power Take-off .... 61
v
Valve-Bank-Main Relief ............... 117
Valve-Bank ........................... 115
Valve-Breaker Rellef-Hyd .............. 107
Valve-Fuel Check-Fuel
Valve-Front Idler Relief ................. 96
Valve-Front Idler Fill ................... 96
Valve-Hydraulic Control ................ 113
Valve-Lift Control ..................... 119
Valve-Lift Control-Check ............... 120
Valve-Relief ........................... 117
Valve-Relief-Ripper Cyl. .............. 118
Valve-Ripper Control .................. 118
Valve-Servo ........................... 127
Valve-Steering Clutch Control ........... 75
Valve-Ti It Control ..................... 117
Valve-Transmission Hydraulic
Selector & Pressure Control ........... 63
Valves-Fuel Tank Drain &
Shut-Off Supply ....................... 38
Valves-Intake & Exhaust ................ 98
Valve Mechanism ........................ 10
Valve Mechanism Cover .................. 10
Vandal ism Arrangement ................. 146
Vandalism Guard-Instrument
Panel ................................ 146
Vee Belt-Fan, Alternator
& Crankshaft .......................... 11
w
Water Heater ..................... 22
Water Lines ....................... 20
Water Pump ...................... 20
Winch Drive Arrgt. ................ 64
Winch Pump & Lines ............... 65
Windshield Washer ................ 161
Wiper - Windshield ............... 160
Wiring - Cab ..................... 148
Wiring Diagram ................... 42
 BASIC ENGINE 8A

REF. PART DESCRIPTION OTY

-6-9 NO. NUMBER

C 1 6N4220 PISTON GROUP-------Istd. )------ 1

2 9L9316 R' ~G ASSEM ------Ioil)------- 1
8-5- 3 9L9192 RI NG--- -----Icompression )---- 1
C 4 6N4340 PISTON GROUP------------------ 1
12 .020 in. 10.51 mm) oversize
5 9L9673 RING ASSEM ---------------- 1
6 9L9674 RI NG------------------------- 1
C 7 6N4350 PISTON GROUP------------------ 1
.040 in. II. 02 mm) oversize
8 9L9323 RING ASSEM ----------------- 1
9 9L9146 RI NG------------------------- 1
10 IJ6473 RING -- --- --- - -- -- --- -- --- -- -- -- 2
11 4N2218 ROD ASSEM. -------------------- 1
12 9L8382 BEAR I NG --------------------- 1
13 9L8225 BOLT - ------- ----------------- 2
14 917669 NUT -- - -- ----- --- -- ----- --- - -- 2
II 4N92 BEAR I NG ----------Istd. )---------- 1
4N4707 BEARI NG------------------ ------- 1
15< .010 in. 10. 26 mm) undersize
4N4713 BEAR I NG------------ ------------ 1
.020 in. 10. 51 mml undersize

·
16 9L9889 PI N----------- -- - --- - --- ---- --- -- 1
BEARING GROUPS AVAILABLE:

i
C INDICATES CHANGE 4N4705-BEARING GRP. ------14-std. bearings)------1
4N4706-BEAR I NG GRP. ---- --- ---- ------ --------- --1
14 4-.010 in. 10. 26 mm) undersize
4N4714-BEARING GRP. ---------------------------1
4-.020 in. 10. 51 mm) undersize
9L9612-PI STON RING GROUP--------Istd. )--------1
153455 IComplete set of Rings for one Std. Piston)

4N191 CONNECTING ROD AND PISTON GROUP-4 Required-Field Installation

Engine Serial No. 45V17160 to 45V17165 inclusive
Part of 8N9188 Cylinder Block Group listed on Page 6A

7 -4-1
REF. PART DESCRIPTION OTY.
NO. NUMBER

1 8N5537 PISTON GROUP--- (standard)------ 1

I Includes)
RING--(standard-compression I 1
2 9L6233
9'6-3
RING--(Standard - oi\) 1
3 9L9316
cj 4 1W5 794 PISTON BODY ------------------- 1
.510 mmL 02 in. )oversize
10 C j 5 9N581 RING------(Oversize - compression 1
Cj 6 9L9673 RING---(Oversize - oi\)----------- 1
Cj 7 lW5796 PISTON BODY -------------------- 1
1. 02mm(.(J4 in. )oversize
CA 8 9N578 RING---(Oversize - compression)-- 1
CA 9 9L9323 RING---(Oversize - oil)----------- 1
/I 10 7N9803 PIN ---------------------------- 1
C 11 8N7294 RET AINER----------------------- 2
8N6308 BEAR ING---( standard)----------- 1
CA 1W3906 BEAR ING--l. Z7mm(. 05 in. ) U. S.·- 1
CA 12 1W3821 BEARING--.254mm('01 in.) U.S.·- 1
CA 1W3822 BEARING--.5IOmm(.02 in.) U.S.-- I
8N8753 ROD AS SEM. --------------------- 1
13 (I ncludes)
9N5082 BEAR ING-------------------- 1
9N3832 BOLT ------------------------- 2
14 2
917669 NUT ------------------------

12
j NOT PART OF 8N4079 CONNECTING
ROD AND PI STON GROUP
182317
C INDICATES CHANGE

8N4079 CONNECTING ROD AND PISTON GROUP-4 Required

Engine Serial No. 45V17166-Up
Part of 1W549 Cylinder Block Group listed on Page 6C
 POWER TRAIN-POWER TRANSMISSION UNIT 55

REF. PART
NO. NUMBER DESCRIPTION OTY

5 9 BOLT ----------------------------
3 B4SD6 LOCKWASHER--------------------
2 6S4087 GUARD ASSEM. ------------------
3 7M 706 KNOB---------------------------
4 6S 3849 lEVER---------------------------
6S379 0 PLATE --- ------------------------
C 5 4B 1280 SCREW--------------------------
6 6S8892 LOCK ASSEM. -------------------
7 6S 4451 5HAFT ---------------------------
8 384617 COlTER PIN----------------------
I 9 6K3427 PIN-----------------------------
I C 10 3 B4621
6S9013
COlTER PIN----------------------
lEVER ASSEM. -------------------
I 11 9H2400
(I ncludes)
BEARING--------------------- 3
I
I
12 6S 3903 BRACKET AS5EM. ----------------
(Includes)
1

I 13 4 K465 8 STUD-------------------------
!C 6S 9199 WASHER----------------------

I
I 12

I ~IL--36

23-36
TRANSMISSION
CONTROl
, - ---
'------...\....
"
26 6S 3892 SHAFT ASSEM. ------------------
27 2M8908 KNOB ---------- -----------------
28 6S 6912 lEVER ASSEM. -------------------
1
1
1
-@' 29 105117 NUT ----------------------------- 2
30 404971 SPR I NG------------------------- 1
14 653819 5HAFT --------------------------- 1 6S 6915 ROD-------- -- -- -------- ---- -----
WASIf:R-------(use as required)-- 1
15 T883 4
31 3B4607 COlTER PIN--------------------- 2
C 16 659025 lEVER A5SEM. --------~---------- 1 4B4276 WASHE R-- ---- -- -------- --------- 4
!Includes) 32 6S3848 SHAFT --------------------------- 1
17 9H2400 BEAR I NG--------~------------ 2 C 6S9031 BLOCK ASSEM. ------------------ 1
18 5L4872 ROO------------- --- -- -- --- ---- -- 2
33 (Includes)
19 lA8285 NUT--------- --------------------- 6
4H2610 BEAR I NG----------- ------ --- I
20 7H3641 ROD ENO------------------------- 6
C 34 6S9021 lEVER ASSEM. ------------------- 1
C 21 182790 BOLT ----------------------- ------ 2
(Includes)
104716 NUT ---~------------------------- 6
22 6 35 9H2400 BEAR I NG---- ----- --- -------- 2
3B4505 LOC KWASHER ------ - ~- ---- - --~ --- 36 6H3956 PI N-- --- -- ---- -- --- --- --- --- ---- 3
C 13 659016 lEVER ---- --- --- ---- -- -- ~- --- ---- 1
1 C 37 IH5514 BOLT --- ----~---- ---------------- 2
24 653879 ROO-- -- -- ---- -- -- ------- --- --- -- C 38 5K3546 PLUG --------------------------
25 187182 BOLT ---- -------------------- ---- 2 1
C INDICATES CHANGE 217161

6S3535 TRANSMISSION CONTROL GROUP

Serial No. 79U4709 to 79U4824 inclusive
 HYDRAULIC SYSTEM 115

9 10
REF. PART DESCRIPTION QTY
NO. NUMBER

1 9J5817 OUTLET SECTION ASSEM. -------- 1

(J neludesl
9S4183 PLUG- ---- --- -- - --- --- -- -- -- 2
2 302824 SEAL - - -- -- -- --- -- --- -- - -- ---- 2
9S4181 PLUG- -- ----- - - --- --- ---- -- --- I
3 SEAL --- --- -- -- -- --- ---- -- --- I
7M8485
4 9J723 VALVE GROUP------------------ 1
(Separate Illustrationl

5 2H4145 SEAL--------------------------- 1
9J113 ROo----------------------------- 1
6 184205 NUT----------------------------- 2
9J 703 ROo----------------------------- 2
7 184204 NUT----------------------------- 4
8 9J120 HOUSING----------------------- 1
9 9J 718 VALVE GROUP------------------- 2
10 9J 715 ~ALVE GROUP------------------- 1
(Separate Illustrationl

154041

9J5823 BANK VALVE GROUP

Part of 653415 Control Valve Group shown on Page 113, 9J718, 9J723 and 9J715
Valve parts are shown on Pages 117 and 119. AN ATTACHMENT

2 5 6 5 8 REF. PART DESCRIPTION QTY

NO. NUMBER

9J 714 ROD --- -- ----- -- - ---- ------ ----- 1

1<184205 NUT-- ---------- ----- - -- ---- ----- 2
2 9J5817 OUTLET SECTION ASSEM. --------- 1
(Includes)
9 S4183 PLUG---- -------- -- -- ----- -- 2
3 SEAL -------- ---- - ------ --- --- 2
302824
9S4181 PLUG------ --------- ---- --- --- I
4 SEAL ------------------------
7M8485 1
5 9J118 ~ALVE GROUP------· --- .- .. ---- 2
6 9J 715 WALVE GROUP---------------- 1
7 9J110 tJALVE GROUP----- -. -- -- .----- 1
8 9J723 ~ALVE GROUP-- ---------------- 1
(Separate Illustration)
9J104 ROo-------- -- ----- - ------------ 2
9
184204 NUT------------- ---- - -- --------- 4
10 2H4145 SEAL ---------------- ---- -------- 1
11 9J120 HOUS I NG - ------ ---- - ------ ----- 1
12 9J117 VALVE GROUP-------------------- 1
(Separate Illustrationl
13 9J709 PLUG ASSEM. -------------------
(J neludes)
14 302824 SEAl------------ ------ --- ----
9Jl272 RI NG---- - -- -- -- -- --- -- --- ---
15 SEAL ----- ---- --- -- ---- -- -- ---
4J5309

155600

9J5825 BANK VALVE GROUP

Part of 653619 Control Valve Group shown on Page 113
9J718, 9J723, 9.1710, 9J717 and 9J715 Valve parts are shown on Pages 117, 118 and 119
AN ATTACHMENT
 166

SPECI FICA TIONS

(SUBJECT TO CHANGE WITHOUT NOTICE)

Weight, shipping (approximate) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,100 Ibs.

DIMENSIONS

Length (without Bulldozer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9'

Height (without Stack). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6' 4.4"
Width (over Final Drive) . . . . . . . . . . . . . . " .. , . . . . . . . . . . . . . . . 6' 10.5"
Gauge (center to center tracks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56"
Ground Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 11.86"
Drawbar Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 13.7"

ATT ACHMENTS

Additional equipment such as Front Pull Hooks, Lighting System, Swinging Draw-
bar, Suction Fan, Seat Belt, Operator Protective Cab, Defrosting Fan, Windshield
Washer and Wiper, etc., are available at extra cost. Consult your Caterpillar Dealer.

MACHINE SERIAL NUMBER PLATE LOCATION

Serial number plate is located on the right-hand side of the cylinder block, on the
right-hand outside of the dash assembly and on top of the bevel gear case under the
seat.