VERTICAL 3/5 AXES CNC

MACHINING CENTRE

A technological challenge
 VERTICAL 3/5 AXES CNC MACHINING CENTRE

N. AXES X Y Z MAG MAX SPEED

MODEL mm mm mm pz m/min
SX-500 5 500 500 500 30 60
S-750 3 750 500 500 30 60
S-1000 3 1000 500 500 30 60

ELECTROSPINDLE CNC
RPM STANDARD OPTION FANUC 0i
15000 HSK-A63 ISO 40 FANUC 31i
18000 HSK-A63 ISO 40 HEIDENHAIN iTNC 640
24000 HSK-A63 ISO 40 SIEMENS 840 Solution line

The machine structure is a typical “C frame” design.

The travelling column structure is made of high rigid electro welded steel .
The lower saddle, also made of steel, is running along the X axis on recirculating roller guides and
keep stable the travelling column upper system, together with the vertical head which run along the
Z axis.
The extreme rigidity of the full system assure to all the machining processes high quality and
precision

SERRMAC INTERNATIONAL SRL

 WORKING AREA / STROKE OF THE LINEAR AXES

The transmission of the

movement of the axes is made
by through grounded and
preloaded ball screws with ISO
Class 3, and the axes motors are
directly connected to the
ballscrew shafts using rigid
couplings.
The machine is eqquipped by
"roller guideways" on all axes,
and of suitable size according to
the applied loads.
The lubrication of ball screws
and guides is automatic and
centralized with grease, in order
to minimize the maintenance.

Machine bed in full concrete conglomerate

Main advantages:
• High dynamical stability of the machine.
• Non-deformability over time.
• Minor vibration in the tool contact area.
• Minor thermal generation in the tool/piece area.
• Longer life for inserts and machining tools.
• Better quality of surface finishing.
• Better energy efficiency in machining.

DAMPING FACTOR POSITIVELY HIGHER THAN THE ONE OF ELECTRO WELDED OR

CAST IRON STRUCTURES.

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 TILTING TABLE

Technology of rotating axes:

The transmission of the rotary axis motion
(rotary table and tilting head) is made by
Torque motors, and special support bearings
with appropriate dimensions.

Technical data rotating axis (C axis):

Diameter mm 650
Height from the floor mm 850
“T” slots dimensions mm 14
number of slots 5
distance of slots mm 100
Tolerance of central slot H7
Tolerance of side slots H11
Centering hole diameter mm 50 H7
Max rotation speed rpm 100
Max working torque (S6) Nm 1100
Clamping torque Nm 2400
Max load allowable on the table Kg 250
Max axial load to table center N 10000

Technical data tilting axis (B axis):

Tilting angle +/- 120°
Max rotation speed Rpm 60
Max working torque (S6) Nm 3600
Breaking torque Nm 4200

SERRMAC INTERNATIONAL SRL

 MILLING SPINDLES

Spindles technology
This machine may be equipped
with 3 different types of
spindles, that can be installed in
function of the needs of the
customer. They are defined by
the technical data listed below.

Technical data Electrospindle:

Max speed Rpm 15000 18000 24000
Tool Standard taper HSK-A63
Tool Option taper ISO 40
Power S1 (100 %) kW 26,4 35
Torque S1 Nm 84 (3000rpm) 78 (4300 rpm)
Torque S6 Nm 110 110
Bearing lubrication system grease

CNC PACKAGE

Common options software / hardware: FANUC 0i

• Presetting and tool probes (Marposs, Heidenhain, Renishaw) FANUC 31i

• Probes for piece measuring SIEMENS 840 Solution line
• Free programmable M functions
• Ethernet interface HEIDENHAIN iTNC 640
• Optical scale
• 20 Bar Refrigeration
The operator panel can be
rotate and lean against the
SERRMAC INTERNATIONAL SRL machine, on its right side.
 TOOLS MAGAZINE

The tool magazine must be rigidly fixed to the

machine frame, and it has to be located on the
left side of the machine.

The movement of the Z axis of the spindle head

will allow the positioning and subsequent tool
exchange process from the magazine to the
spindle, through an arm.

The technical guidance of the tool magazine are as follows:

Type of tool magazine Drum
Number of tools 30
Tool taper ISO40 (option BT40, HSK63A)
Tool changer system arm
Tool management random
Tool changer time (tool-tool) max 2 sec
Max tool diameter mm 76
Max tool diameter (without adjacent tool) mm 125
Max tool lenght mm 250
Max tool weight Kg 8
Max allowable total tool weight Kg 100

SERRMAC INTERNATIONAL SRL

 COOLANT TANK

The chips
discharging is made
from the front of
the machine bed,
and it is secured by
a chip conveyor
positioned in front
of the machine. It is
located parallel to
the X axis, and
allow the discharge
of the chips to the
left side of the
machine. The
height of the outlet
is 1000 mm.

Inside the machine is installed a washing system of the machine bed, that enable optimum cleaning of
the working area towards the chip conveyor.

To respect the current safety standards, in the area of the chip discharge are installed some protection
for the operator, to prevent access to the movement chain which could cause physical harm.

The main data of the standard coolant tank are:

Tank capacity Lt 400
Pressure of tool cooling pump Bar 2
Flow rate of tool cooling pump Lt/min 40
Pressure of washing bed pump Bar 6
Flow rate of washing bed pump Lt/min 150
Filtration standard µ 250/300
Coolant gun standard

The working area is designed to facilitate the unloading of the chips optimally.

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 EXTERNAL COVERS

In the rear side of the machine there are

access panels, easily removable in case of
maintenance, equipped with handles or
The external
grips covers of the
for its movement, andmachine is open
with a suitable
at the top (closed as option), and equipped
weight to be moved by a single operator.
with a front sliding door, to allow a wide
access to the working area.

In the left side wall an access door must be

provided to the tool magazine, equipped
with micro safety interlock, for the loading
of the tools. The tool magazine is sheltered
from the work area through a fixed wall,
provided with openable door in an
automatic way for the process of the tools
changements.

SERRMAC INTERNATIONAL SRL

 OVERALL DIMENSIONS

The machine is provided by a

removable panel in the tool
magazine area, to respect the
limits of the allowable
dimensions loaded on trucks
without extra costs (max. width
2350 mm).

Overall dimensions of the machine:

Max width (chip conveyor included) mm 3530
Max depth mm 3150
Max height mm 3200
Total weight of the machine Kg 9000

The machine is designed to be as

compact as possible. The floor space
and height of the machine may
effect the decision of the sale. The
height is important as for transport
reasons as for the height of the
manufacturing halls. The
transportation height is not
exceeding 2800mm.
The total height of the machine in
working condition is not exceeding
3200mm.

SERRMAC INTERNATIONAL SRL

 PERFORMANCES

Performances to be respected:

• Positioning accuracy of the axes:

+/- 0,008 mm (VDI/DGQ 3441).
• Bidirectional repeatability:
+/- 0,006 mm (VDI/DGQ 3441).
• Roundness error not:
exceeding 0,010 mm
measured with ball bar test. The test will be carried out by measuring the accuracy of the coordinate axes in the XY, YZ,
and XZ planes, in the middle of the machine strokes with ball bar arm radius 100 mm.

• For B and C rotary axes the positioning accuracy is +/- 5"

• The sound level of the machine should not exceed 78 dbA
• Measuring method: according to DIN 45 635

The check of the accuracy of the linear and rotating axes positioning, in standard configuration, will be
ensured by the encoders of the servomotors. In case of required more precision, the option of linear
scales and rotary encoders should be available.

Mechanical option: The glass of the front

and side door is
• Coolant through spindle at 20 Bar + filter 60 µ made of
• Coolant through spindle at 40 Bar + filter 25 µ polycarbonate with a
• Scraping chip conveyor thickness not lower
• Band filter for alluminium than 10 mm, while
• Air conditioner on the electrical cabinet the minimum
• Hydraulic unit 250 Bar for managing customer's fixture thickness of the fixed
• Minimal lubrication system protection sheet
• Rotoclear on front door should not be less
• Pressurized linear scales on the 3 axes X-Y-Z than 20/10 mm.
• Workspace cover
• Suction system for fumes in the working area
• Rotary coupling for 4 ways through the center of the tilting table plate

Working conditions must respect the standard EN 60204, which means that the
environment temperature must not exceed 35 ° C, with a maximum
permissible peak up to 40 ° C.

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