Sinoma Technology& Equipment

Gruoup CO., LTD.

USER MANUAL OF
TDM-TYPE BAG FILTER
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Contents 
 

1.  Introduction ............................................................................................ 2 

—  1.1 Copy Right ............................................................................................2 
—  1.2 Safety Tips .............................................................................................2 

2.  Remarks .................................................................................................. 3 

3.  Structure and Working Principle ......................................................... 3 
—  3.1 Structure ................................................................................................3 
—  3.2 Working Principle ................................................................................6 

4.  Trial Run................................................................................................. 7 

—  4.1 No-load trial run ...................................................................................7 
—  4.2 Precoated sheet .....................................................................................8 
—  4.3 Load trial run .......................................................................................9 

5.  Enclosure (date of equipment technical performance) ..................... 10 

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1. Introduction

Thank you very much for purchasing TDM-TYPE BAG FILTER of sinoma
technology&equipment GROUP CO., LTD. In order to help to use and operate
this product in right method, this manual is written specially for you. Three parts
of the manual includes technical performance, structure and working principle
and operation. It would apply to technical guidance for the purchaser, user and
operator during operation. The manual must be in-depth read and understood
before operate the product.
— 1.1 Copy Right
The copyright of this manual belongs to SINOMA GROUP CO., LTD,
ENVIRONMENTAL PROTECTION COMPANY.
Any alteration, reprint of this manual and any copy for the Third Party
without written authorization from sinoma shall be regarded as illegal.
The rights of technical consultation and interpretation belong to SINOMA
GROUP CO., LTD, ENVIRONMENTAL PROTECTION COMPANY.
— 1.2 Safety Tips
z 1.2.1 Responsibilities of installation personnel
User and operator of TDM-TYPE BAG FILTER must read-through and
understand all content in this manual and operate the equipment according to
these requirements, with the purpose of:
z Avoid equipment damage and casualties from misoperation;
z Ensure the equipment is operated reasonably and can be effective
operation when working.
z 1.2.2 Identification

Appeared this identification in the manual means the risk particulars needing
special attention which relevant persons must abide them, or may cause injuries
and property losses.
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Appeared this identification in this manual means the key points needing
special attention which relevant persons must abide them, or may cause
equipment failure.

2. Remarks

‹ This instruction manual applies to TDM-type bag filter of kiln or cooler.

Most parts of the equipment are the basic configuration and the
components marked with “*” are matched according to the actual
conditions of operating mode and operation condition by customer. For
the optional parts, please refer to the operating instructions in the
corresponding location!

3. Structure and Working Principle

— 3.1 Structure
This bag filter is made of casing, girder, hopper, filtration unit, injection box,
compressed air system, stairs and platforms, support and etc.
z 3.1.1 Casing
The casing consists of outer side walls, end walls, comparting walls, inner
side walls, injection boxes, airflow clapboard, top walls and valve housing, etc.
An independent dust chamber comprises outer side wall, end wall (or comparting
wall), top wall and inner side wall. Each dust chamber is spaced into two parts by
injection box. The top part built-in injection tube is called clean air chamber
which is connected with exhaust valve in each dust chamber. The bottom part
built-in filter bags and cages is called bag room. Valve housing, inner side walls
and airflow clapboard form the air inlet pipeline for dust gas and air outlet
pipeline for cleaning gas in the inner dust chamber and they connect each dust
chambers as a whole.
z 3.1.2 Exhaust valve
Open-close of exhaust valve is controlled by the cylinder connecting with
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stem. Admission and exhaust of cylinder are actuated by a five-way solenoid

valve which is controlled by the dust-cleaning program control box. When dust
chamber is working normally, the valves are opened; when they are closed, it is
“off-line” clean and online overhaul of change bag. There is a locking apparatus
with bolt and nut on the exhaust valve, which are used for locking cylinder stem
in maintenance to ensure the safety of serviceman.
z 3.1.3 Air inlet valve ( * )
Each bag room has an air inlet valve on the side. When working, the valves
are full opened; when online overhaul (dust chamber in working), they are closed
to cut off the airflow through the bag room to insure the safety of bag changed.
z 3.1.4 Hopper
The bottom of each bag room connects with a hopper for collecting the
filtering dust. A gate valve and rotary feeder are installed at the lower part of
hopper. Gate valve is used to overhaul rotary feeder and is opened when working.
Each hopper is connected with chain conveyer (or screw conveyer) in the bottom
by expansion joint. Each hopper has an access door in the middle part for
maintenance. The design of dust chamber is based on the height of deposition
being 2/3 of the hopper. The hopper shouldn’t be used to long-term deposition.
z 3.1.5 Level gage ( * )
Each hopper has a level gage to detect the height of deposition in hopper.
When the level gage is moving, dust-cleaning control device sends out alerting
signal and send to central control room. Due to the concentration of inlet exhaust
gas is high, deposition in hopper must be removed at once when the level gage is
moving (in 30min).
z 3.1.6 Filtration device
The filtration device consists of bags and cages .The material of the bag is
chosen depending on different operating mode and coating layer, which is of easy
to deashing, low pressure drop, low emission, long service time and high filtration
velocity. Prevent scratch of bag in use. The cage of two-section combined type
and snap-on connection which is advanced and successful used to ensure the
convenience of installation and verticality of cages.
z 3.1.7 Injection unit
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The injection box consists of injection tube, jet nozzle and tube plate.
Each injection tube is welded with casting jet nozzles which have the
functions of drainage and diversion, etc. Tube plates are made by laser which is
high degree of accuracy. In order to guarantee the axiality of each nozzle and the
centre of tube plate, the parts should have been made in manufactory to reduce the
workload on site and improve accuracy of installation. One end of the injection
tube is connected with wall bushing by O-sealing and the other end is fixed on the
bracket with one bolt and locked with double nuts.
z 3.1.8 Compressed air system
This system consists of pulse valves, air tanks and other relative accessories.
9 Pulse valve: This equipment adopts submerged pulse valve of Australian
GOYEN with excellent performance which has low internal resistance, high CV、
KV value and diaphragm of long service-time and these are the basic guarantee
for long term and stable operation. These valves are controlled by dust-cleaning
program control box via solenoid valve in pulse valve.
9 Air tank: In order to guarantee the air pressure of pulse valves, this bag
filter is equipped with its own air tanks. The pulse valves are connected with the
air tank. Each two air tanks are connected by a U-tube to form a combination air
tank and fed air supply through a valve. The air pressure of the air tank shall be
kept within the range of 0.2-0.35MPa. Each air tank has a pressure gauge and a
drain valve. The drain valve shall be opened to drain water from the air tank
periodically (depend on the site situation, once a day is suggested).
9 Piping system: Piping system is a device which supplies compressed air to
cylinders of exhaust valves and pulse valves and it is composed of air filter, air
pressure reducing valve, pipelines and some accessories. Air filter is the key part
to guarantee the long term and stable operation of the bags. The filter element is
copper. Two air filters are parallel connected, one is in operation while the other is
spare to guarantee the reliability service. It is the key part of keeping clean, dry,
no oil mist of the inlet air to guarantee the long term operation of the bags.
Pressure reducing valve is used to adjust the injection pressure of pulse valves. It
is suggested that low-pressure injection should be selected for the selection filter
bag and the pressure shall be kept within the range of 0.2-0.35MPa. The pressure
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transmitter is equipped with air feed tubes on pulse valve. The dust-cleaning
control device will send out alerting signal and send to central control room when
the pressure is beyond the range of 0.2-0.35MPa. It is must be found out the fault
reason or effect of soot cleaning will be affected.
— 3.2 Working Principle
Dusty gas enters the dust collector from air intake, next airflow enters dust
chamber via air inlet valve, then airflow inpours filter bag via hopper. Meanwhile,
the coarse particles will drop directly into the hopper by the effect of inertia. As
the gas is drawn through the cage-supported bags, particles are retained on the
outside surface of bags. Clean, filtered gas continuously goes upward inside the
bags until it reaches the clean air chamber and exhaust from outlet tube. When the
thickness of dust accumulated on the outside surface of bags reaches a certain
value, pulse valve will be actuated (by the dust-cleaning control box). A blast of
compressed air is blown into pulse tubes and jetted by a group of orifices. The
high speed compressed air expands rapidly inside the bag and drives to ambient
air to jet into the bags leading to dislodge the collected dust on the outside surface
of bags. The dislodged dust drops into hopper and is conveyed into ash conveying
equipment through spiral reamer and rotary feeder.
During the “off-line” cleaning, the exhaust valve is closed and cut off the
airflow via the dust chamber. Presently, pulse valves are opened in groups to jet
compressed air into bags to dislodge the collected dust on the outside surface of
bags. The exhaust valve would be reopened and the bags restore the filtering state
until deashing of all the bags is finished. During the “on-line” cleaning, the
exhaust valve keeps open. The pulse valves are actuated successively in groups by
the dust-cleaning control box to jet compressed air into bags to dislodge the
collected dust on the outside surface of bags.
The pulse width and deashing cycle of each dust chamber are adjusted by the
specified dust-cleaning control box.
There are five modes of dust-cleaning: On-line pressure differential; On-line
time set; Off-line pressure differential; Off-line time set; On-line maintenance.
Commonly, “on-line time set” mode is recommended. If the process operating
system is relatively stable, “on-line pressure differential” mode might work. If the
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inlet load is very heavy, “off-line time set” or “off-line pressure differential” may
be used in seconds. Please refer to the “Specification of Dust-Cleaning Program
Control Box”.

4. Trial Run

Temperature controller shall be installed on inlet duct. If the temperature is

higher than allowance valve of bag, the temperature controller shall send signal to
take action. Differential pressure transmitter shall be installed between inlet and
outlet duct to adjust dust-cleaning cycle and pulse frequency depend on the
pressure drop at any time.

Due to the operating temperature of bag is different under

different operating mode, in the specific operation, instructions of filter-bag
must be read first to affirm the limiting temperature of filter bag to
guarantee filter-bag avoid damage and life-shortening.

— 4.1 No-load trial run

z 4.1.1 Carefully check the inside for mishmash, such as tools, small parts,
steels and cotton rags, etc. If any, they shall be removed before trial running.
z 4.1.2 Check whether all access doors are closed air-tightly

Dust collector with compressed air in a state of single machine

trial run, all of the dust collector manhole door should be shut down, and
don't allow anyone into the bag room.
z 4.1.3 Check whether spiral reamer operates normally, especially the
direction of spiral.
z 4.1.4 Check whether gate valve is fully open, and rotary feeder operates
normally.
z 4.1.5 Check whether the chain conveyer is running normally.
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z 4.1.6 Air the compressed air system to keep the air pressure within the
range of 0.5~0.7MPa. Check whether there is air-leakage at the joints and the
reading of the pressure gauge is correct. Adjust the pressure range of relief valves
at air tank access within 0.2～0.3MPa.
z 4.1.7 Start the dust-cleaning control box, and check whether the exhaust
valves and pulse valves operate harmoniously and meet the designed program. (It
is must be check one by one whether the pulse valves are operate according with
the sequence of design and the valve plates of exhaust valves are running.)

To prevent accidental hurt, shut off relative valves and release

the pressure of compressed air from the correspondent system to be 0 Pa
before any part of the compressed air system or injection system is repaired
or checked!
4.1.8 Check all rotating parts for lubrication.

Items shall be noted during no-load trial run:

Operate the filter as per start sequence, and check each rotating part, it is
regarded as normal for little shaking, low noisy and running stable.
Check the differential pressure between inlet and outlet duct, the reading
shall be less than 800 Pa.
Check whether the dust-cleaning control device is actuated as per set value.
Check whether the pulse injection system operates correctly. Check whether the
shaking of bags is normal.
After 4 hours of no-load trial run, check whether each part is operating
normal. If any problem, repair it in time. The load trial run may be started only
after the no-load run is passed.
— 4.2 Precoated sheet
Carry out precoated sheet before load trial run to protect bag from oil
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pollution. Steps as follows:

z 4.2.1 Stop the dust-cleaning control device;
z 4.2.2 Open the fan behind bag filter about 15%;
z 4.2.3 Open two exhaust valves (others are closed), reading differential
pressure ∆P1 between inlet and outlet;
z 4.2.4 Add limestone flour into duct continuously at the opening of duct (or
valve port of cooling valve) in front of dust chamber, and differential pressure
between inlet and outlet would raise gradually. When differential pressure is
∆P1+300~400 Pa, bags of the compartment have been precoated. Then open the
exhaust valves of another chamber, and close the exhaust valves of the previous
chamber, reading differential pressure ∆P2 between inlet and outlet. Add
limestone flour to duct, differential pressure between inlet and outlet would raise
gradually. When differential pressure is ∆P2+300~400, bags of the compartment
have been precoated. Just go on until all the bags are precoated. Then open all the
exhaust valves, and appropriately expand the open degree of fan.
z 4.2.5 The dust-cleaning control device can’t be opened after precoated
sheet when the system is baking. (All the exhaust valves must be opened). If not,
the precoated sheet would be damaged. Start the dust-cleaning control device
immediately after feeding.
— 4.3 Load trial run
Check temperature controller at the inlet duct before load trial run, if the
temperature is more than 240 ºC (for filter material of glass fiber, but only 200 ºC
for filter material of P84), open the cooling valve in front of dust collector to
reduce temperature to ensure safe of bag filter.
z 4.3.1 The load trial run shall be started when the gas volume reaches 80%
of rated value.
z 4.3.2 The continuous test time for the load trial run shall be more than 4
hours.
z 4.3.3 All the operating technical index of load trial run must meet the
design requirement.
Items shall be noted during load trial run:
Close all the access doors before the start of operation.
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After 4 hours of load trial run, control the pressure drop between inlet and
outlet duct within the range of 800~1500Pa. If possible, run the dust cleaning
program of pressure differential automatic control.
If the concentration of dust emission is abnormal, check whether any bag is
broken. After 8 hours of load trial run, the bag filter may be put into official
operation if the operation is normally, the temperature of bearing is less than 80ºC
and the temperature of motor is less than 50ºC.

5. Enclosure (date of equipment technical performance)