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16 October, 2016

DESIGN REPORT
OF ONE STORIED GENERATOR SHED FOR COLOR CITY LTD. AT
NAYAPARA, KASHIMPUR,GAZIPUR.

Shaheedullah & New Associates Ltd.


137/B, Green Road, Jahanara Garden, Dhaka-1205
Phone: 88-02-8141952, 8126603, 01689000200
Fax No: 88-02-8114168, E-mail: shaheedullahsm@yahoo.com

Design report of Generator shed for Color City Ltd


16 October, 2016

DESIGN REPORT
OF ONE STORIED GENERATOR SHED FOR COLOR CITY LTD. AT
NAYAPARA, KASHIMPUR,GAZIPUR.

Prepared by

Engr. Tariqul Islam

Engr. Iqbal Atahar

Checked by

Dr. Engr. Kazi Harun-ur Rashid


FIEB-1142

Approved by

Engr. S.M. Shaheedullah


FIEB-682

Design report of Generator shed for Color City Ltd


16 October, 2016

TABLE OF CONTENTS:

Sl.
Description Page No.
No.
1 ABSTRACT 1

2 CONFIRMATORY TEST REPORTS


2-18
2.1 Geotechnical investigation report
2.2 Ferro scan report
2.3 Concrete Core test report
2.4 Rebar test report

MATERIALS USED AND THEIR PROPERTIES 19


3

LOADS CONSIDERED FOR ANALYSIS


4.1 Dead load
4 20-22
4.2 Live load
4.3 Wind load
4.4 Seismic load
4.5 Load combinations
5 EXISTING FRAMING SYSTEM OF THE SHED 23
6 STRUCTURAL ANALYSIS AND DESIGN
6.1 Frame work model
6.2 Checking of Foundations
6.3 Checking of columns 24-40
6.4 Checking of ground floor beams
6.5 Checking of tie beams
6.6 Checking of Structural Steel components
7 PICTORIAL EVIDENCE OF INVESTIGATION AND SPOT 41-42
CHECKING
8 CODES AND REFERENCE FOLLOWED 43
9 AS BUILT ARCHITECTURAL DRAWINGS ATTACHED
10 AS BUILT STRUCTURAL DRAWINGS ATTACHED

Design report of Generator shed for Color City Ltd


16 October, 2016

1. ABSTRACT

The framework of the existing one storied Generator shed with partial basement of Color City Ltd at
Nayapara, Kashimpur, Gazipur consists of two way sloped metallic roof, Structural steel rafter,
Purlins and Columns over R.C columns at 22.5 ft level from PL, R.C columns in association with R.C
belt, masonry wall and R.C ground floor slab with monolithic grade beams and pedestals supported
by isolated footings and combined footings. The perimeter façades of this shed consist of infilled
plastered and painted brick masonry wall with aluminum framed glass window having fixed louver.
Height of plinth is 2ft. from existing road level. Length and breadth of the shed are 155.75 ft and
68.67 ft (max.) respectively having total aggregated area 10695.35 sft. Height of the shed above
plinth level is 27’- 4’’

Analysis of the shed has been made using STAAD.Pro Software following Alliance standard and
BNBC and design report has been prepared accordingly .Our findings are given below.

Foundation
Foundations consist of pedestals, isolated and combined footings.
Pedestals: Pedestals have been found adequate against expected critical loads.
Isolated footings: Isolated footings have been found adequate against expected critical loads.
Combined footings: Combined footings have been found adequate against expected critical loads.

Superstructure
M.S rafter and purlin: M.S Steel rafter and purlins found adequate against expected critical loads.
M.S column: M.S Steel columns have been found adequate against expected critical loads.
Tie beams: Tie beams have been found adequate against all combinations of loads.
Columns: R.C columns have been found adequate against all combinations of loads.
Ground floor slab and floor beam (Grade Beam) : Ground floor slab and floor beams (Grade Beam) are
found adequate against expected loads.

One storied Generator shed has been found structurally safe and sound.
Design reports are appended herewith.

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2. CONFIRMATORY TEST REPORTS

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2.1 Geotechnical investigation report:
The geotechnical investigation work was done by Unique Boring & Engineering Ltd.

Fig: Location of bore hole for Generator shed

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qa = 4.72 ksf for Bore hole 1

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qa = 2.7 ksf for Bore hole 2

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qa = 4.3 ksf for Bore hole 3

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Allowable bearing capacity of soil from SPT:
Allowable bearing capacity of soil has been calculated by following mathematical relation
proposed by J.E Bowles
qa = (N/F1) kd B ≤F4
qa = N/F2((B+F3)/B)^2 kd B >F4
where qa =Allowable bearing capacity for ∆H0= 25 mm
kd= (1+ 0.33D/B) ≤1.33
F1 = 2.5
F2 = 4
F3 = 1
F4 = 4

Sample calculation: B.H no. 02


where N=average value=6
B=width of footing =6’-0’’
D=depth of footing from EGL =6’-0’’
F2 = 4, F3 = 1
kd= (1+ 0.33D/B) ≤1.33
= (1+ 0.33x 6/6) ≤1.33
=1.33 ≤1.33
qa =6/4[(6+1)/6]2 1.33=2.7 ksf

Minimum Allowable bearing capacity qa = 2.7 ksf has been considered for checking of
existing footings.

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2.2 Ferroscan report

Ferro‐Scan Report of Generator shed building


Color City Ltd
Nayapara,Kashimpur,Gazipur
Bangladesh

Test Performed on: 26 September, 2016.
Test Performed by: Md. Omar Shoaib
Test Report Prepared by: Md. Omar Shoaib

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2.3 Concrete core test report:

Design report of Generator shed for Color city ltd


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2.4 Rebar test report:

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3. MATERIALS USED AND THEIR PROPERTIES


SL
No Item Locations
Steel rebar (60 grade deformed) as per test
1 All R.C. members
report prepared by BUET.

Concrete made by cement, stone chips ¾”


2 down size as coarse aggregate and sand as All Rc members
fine aggregate.f’c=2830 psi

Roof framework (Rafter, Purlins and


3 Structural steel Fy=36 ksi
columns)

4 Anchor bolts (A-36) Under steel columns

5 Mild Steel Doors

6 Glass & Aluminum Window, Louvers


Exterior and interior wall with adequate
7 Brick wall, Plaster, Paint
plaster and painting.

Computation of concrete strength from the concrete core test results


Four samples (3’’× 6’’) were taken from Ground floor columns and grade beam which were found
stone chips. Allowable compressive strength f’ce has been calculated using individual strength of total
four samples following ACI Code 562-13

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4. LOADS CONSIDERED FOR ANALYSIS

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4.1 Dead Load:

Reinforced concrete - stone chips-150 lb/cft


Brick wall - 120 lb/cft
5’’ thick brick wall - 400 lb/ft
10’’ thick brick wall-1000 lb/ft

4.2 Live load:

Ground Floor- 42 psf

Roof- 16 psf

4.3 Wind Load: As per BNBC 2.4.1 exposure category for this building is Exposure A.
Sustain wind pressure,(Kn/m2) where qz= CcCiCzVb2, Ci= importance factor=1.0. Cc=
velocity to pressure conversion =47.2x10^(-6). Cz= height and exposure co-efficient. Vb=
Basic wind speed=210 km/hr . Design wind pressure Pz= CgCpqz where Cg= Gust co-
efficient taken from table 6.2.11 , Cp=1.4 from table 6.2.15 of BNBC 2006.

4.4 Seismic Load: As per BNBC 2.5.6 Base Shear V= ZIC/R where Seismic Zone co-
efficient Z=0.15 for zone 2 for Dhaka, Importance factor I=1.0, C=1.25S/T^(2/3). S=1.5
T=Ct(hn)^(3/4) where Ct.=0. 03 in SI unit for RC structural moment resisting frame. R=8 for
intermediate moment resisting RC frame.

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4.4 Load Combinations:

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5. EXISTING FRAMING SYSTEM OF THE SHED
The framework of the existing one storied Generator shed with partial basement of Color City Ltd at
Nayapara, Kashimpur, Gazipur consists of two way sloped metallic roof, Structural steel rafter,
Purlins and Columns over R.C columns at 22.5 ft level from PL, R.C columns in association with R.C
belt, masonry wall and R.C ground floor slab with monolithic grade beams and pedestals supported
by isolated footings and combined footings. The Framing system of the shed is Intermediate Moment
Resisting Frame.

Fig: Pictorial evidence of framing system

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6. STRUCTURAL ANALYSIS AND DESIGN

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6.1 Frame work model

Whole structure

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6.2 Checking of foundations:
SL Item Required Provided Remark
No
1. Size and thickness of Size of footing (6’-0” x6’-
Isolated footing 0”) thickness 18inch
(F1) = 7 nos
Grid A2,F1,G1,H1,J1,
J2,J3=7 nos.
Max. load on grid-H1
Base pressure on soil Required max. base Allowable soil bearing Adequate
pressure =(Service pressure is 2.7 ksf
load/footing area)
(calculated from soil
=61kip/36sft=1.69ksf at
investigation report)
footing.
(D+L)
Thickness of footings Required max. 6.6 inch Provided 18 inch against Adequate
against punching shear punching shear
case (1.2D+1.6L)

Bottom reinforcement in Required 12mm dia @ 7 Provided 12mm dia @5 Adequate


footing inch c/c inch c/c in at bottom most.
Governed load case
(1.2D+1.6L)

2 Size and thickness of Size of footing (7’-0” x7’-


Isolated footing 0”) thickness 18inch
(F2) = 4nos Grid A1,
C1, D1, E1=4 nos.
Max. load on grid-D1
Base pressure on soil Required max. base Allowable soil bearing Adequate
pressure =(Service pressure is 2.7 ksf
load/footing area)
(calculated from soil
=50kip/49=1 ksf at
investigation report)
footing. (D+L)
Thickness of footings Required max. 5.9 inch Provided 18 inch against Adequate
against punching shear punching shear
case (1.2D+1.6L)

Bottom reinforcement in Required 16mm dia @ 13 Provided 16mm dia @4 Adequate


footing inch c/c inch c/c in at bottom most.
Governed load case
(1.2D+1.6L)

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SL Item Required Provided Remark
No
3. Size and thickness of Size of footing (6’-0” x6’-
Isolated footing (F3) 0”) thickness 18inch -
Grid, I1 =1 nos.
Base pressure on soil Required max. base Allowable soil bearing Adequate
pressure =(Service pressure is 2.7 ksf
load/footing area)
(calculated from soil
=38kip/36sft=1 ksf at
investigation report)
footing. (D+L)

Thickness of footings Required max. 5.2 inch Provided 18 inch against Adequate
against punching shear punching shear
case. (1.2D+1.6L)

Bottom reinforcement in Required 12mm dia @ 10 Provided 12mm dia @5 Adequate


footing inch c/c inch c/c in at bottom most.
Governed load case
(1.2D+1.6L)

COMBINED FOOTING
5. Exterior Combined footing, CF4 (Maximum load on combined footing grid I ),
Grid B,D,E,F,G,H, and I=7 nos.

Sizes 5 ft width combined footing at 6 ft below from EGL, Thickness is 12 inch


near column pedestal and 12 inch at edge.

Soil bearing pressure Required capacity 0.8 ksf Available 2.7 ksf adequate

Capacity of Foundation Required max factored (+) Provided moment for adequate
Beam bending moment BM capacity is 226 k-ft/ft top reinforcement =842
k-ft/ft
CF4 (27”x33”) ie required top re-bar=1.7 in2
ie provide re-bar
=9.13 in2

Provided moment for


Required max factored (-)
bottom reinforcement
BM capacity is 343 k-ft/ft
=756 k-ft/ft
ie required bottom re-bar=2.8
ie provide re-bar
in2
=7.61 in2

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Shear force for Required 10 mm dia @7 inch Provided 10 mm dia @ adequate
c/c 5 inch c/c
CF4 (27”x33”)
Governed load case
(1.2D+1.6L)

Bottom reinforcement in Required 16mm dia @ 14 Provided 16 mm dia @ Adequate


footing inch c/c 5 inch c/c
Governed load case
(1.2D+1.6L)

UNDERGROUND WATER TANK:


SL Item Data Remark
No
4. Thickness of Required Provided Adequate
underground water tank
thickness 12 inch thickness 14 inch.
foundation
Panel Size 21’-7’’ x
24’-6’’ max. span
Required max(-) B.M. Provided (-)capacity is Adequate
capacity is18 k-ft and 32 k-ft and (+) is 32 k-ft
(+)B.M. is 13 k-ft
(1.2D+1.6L)
Base pressure on soil Required capacity 1 ksf Allowable soil bearing Adequate
(max.) for water tank pressure is 2.7 ksf
bottom slab (DL+LL) uniform(calculated from
soil investigation report)

. Foundation thickness & Re-Bar are found adequate

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6.3 Checking of columns:
All are R.C. Columns. No structural cracks in columns and column-beam joints were detected.
The findings are given below:

Lay out plan of columns

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SL No Items Data
A. Concrete compressive strength 2830 psi , using ACI 562 Code
B. Steel re-bar strength 60,000 psi

SL Column Size Load Axial Bending Required Provided Remark


load Reinf. Reinf.
No Combination moment
(kip) (%) (%)
(Kip-ft)
C1(B-4)
1. Corner 18”x18” 1.2DL+1.6LL 27 16 1 2 Adequate
column
C2(D-4)
2. Exterior 18”x18” 1.2DL+1.6LL 31 5 1 2 Adequate
column
C2(E-4)
3. Exterior 18”x18” 1.2DL+1.6LL 29 4 1 2 Adequate
column
C2(F-4)
4. Exterior 18”x18” 1.2DL+1.6LL 29 3 1 2 Adequate
column
C2(G-4)
5. Exterior 18”x18” 1.2DL+1.6LL 29 3 1 2 Adequate
column
C2(H-4)
6. Exterior 18”x18” 1.2DL+1.6LL 31 3 1 2 Adequate
column
C2(I-4)
7. Exterior 18”x18” 1.2DL+1.6LL 32 29 1 2 Adequate
column
C2(B-3)
8. Exterior 18”x18” 1.2DL+1.6LL 29 7 1 2 Adequate
column
C4(D-3)
9. Interior 21”x21” 1.2DL+1.6LL 25 25 1 3.3 Adequate
pedestal

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C4(E-3)
10. Interior 21”x21” 1.2DL+1.6LL 14 34 1 3.3 Adequate
pedestal
C4(F-3)
11. Interior 21”x21” 1.2DL+1.6LL 13 53 1 3.3 Adequate
pedestal
C4(G-3)
12. Interior 21”x21” 1.2DL+1.6LL 12 67 1 3.3 Adequate
pedestal
C4(H-3)
13. Interior 21”x21” 1.2DL+1.6LL 12 50 1 3.3 Adequate
pedestal
C2(I-3)
14. Interior 18”x18” 1.2DL+1.6LL 23 7 1 2 Adequate
column
C1(J-3)
15. Exterior 18”x18” 1.2DL+1.6LL 8 4 1 2 Adequate
column
C5(A-2)
16. Exterior 15”x15” 1.2DL+1.6LL 5 4 1 1.62 Adequate
column
C3(B-2)
17. Interior 18”x18” 1.2DL+1.6LL 36 31 1 2.3 Adequate
column
C3(D-2)
18. Interior 18”x18” 1.2DL+1.6LL 25 10 1 2.3 Adequate
column
C3(E-2)
Interior
19. 18”x18” 1.2DL+1.6LL 31 27 1 2.3 Adequate
column

C3(F-2)
20. Interior 18”x18” 1.2DL+1.6LL 32 25 1 2.3 Adequate
column

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C3(G-2)
21. Interior 18”x18” 1.2DL+1.6LL 33 15 1 2.3 Adequate
column
C3(H-2)
22. Interior 18”x18” 1.2DL+1.6LL 36 10 1 2.3 Adequate
column
C3(I-2)
23. Interior 18”x18” 1.2DL+1.6LL 34 15 1 2.3 Adequate
column
C1(J-2)
24. Interior 18”x18” 1.2DL+1.6LL 7 9 1 2 Adequate
column
C5(A-1)
25. Corner 15”x15” 1.2DL+1.6LL 7 35 1 1.66 Adequate
column
C6(C-1)
26. Exterior 15”x15” 1.2DL+1.6LL 7 35 1 1.68 Adequate
column
C6(D-1)
27. Exterior 15”x15” 1.2DL+1.6LL 11 53 1 1.68 Adequate
column
C6(E-1)
28. Exterior 15”x15” 1.2DL+1.6LL 9 54 1.4 1.68 Adequate
column
C6(F-1)
29. Exterior 15”x15” 1.2DL+1.6LL 9 49 1.4 1.68 Adequate
column
C7(G-1)
Exterior
30. 15”x15” 1.2DL+1.6LL 9 51 1.38 1.38 Adequate
column

C7(H-1)
31. Exterior 15”x15” 1.2DL+1.6LL 9 51 1.38 1.38 Adequate
column

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C7(I-1)
32. Exterior 15”x15” 1.2DL+1.6LL 7 3 1.38 1.38 Adequate
column
C7(J-1)
33. Exterior 15”x15” 1.2DL+1.6LL 6 8 1.38 1.38 Adequate
column

R.C columns have been found adequate against expected critical loads.

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6.4 Checking of Ground floor Beams:
The findings are given below:

Framing plan of ground floor beams and Grade beams

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SL No Items Data Remarks
1. Capacity of Floor Beam FB1 Required max(-) B.M. Provided (-)B.M capacity is
(10”x20”) capacity is 216 k-ft and 250 k-ft and (+) B.M is 138 Adequate
(+)B.M. is 98 k-ft
k-ft
(1.2DL+1.6LL)
2. Capacity of Floor Beam FB2 Required max(-) B.M. Provided (-)B.M capacity is
(10”x20”) capacity is90 k-ft and 250 k-ft and (+) B.M is 138 Adequate
(+)B.M. is 40 k-ft
k-ft
(1.2DL+1.6LL)
3. Capacity of Grade Beam GB1 Required max(-) B.M. Provided (-)B.M capacity is
(15”x20”) transverse direction capacity is 55 k-ft and 250 k-ft and (+) B.M is 138 Adequate
of the building. (+)B.M. is15 k-ft
k-ft
(1.2DL+1.6LL)
4. Capacity of Grade Beam GB2 Required max(-) B.M. Provided (-)B.M capacity is
(12”x20”) longitudinal direction capacity is 70 k-ft and 183 k-ft and (+) B.M is 138 Adequate
of the building. (+)B.M. is 37 k-ft
k-ft
(1.2DL+1.6LL)
5. Capacity of Grade Beam GB3 Required max(-) B.M. Provided (-)B.M capacity is
(12”x20”) transverse direction capacity is 70 k-ft and 183 k-ft and (+) B.M is 138 Adequate
of the building. (+)B.M. is 39 k-ft
k-ft
(1.2DL+1.6LL)
6. Capacity of Grade Beam GB4 Required max(-) B.M. Provided (-)B.M capacity is
(12”x20”) transverse direction capacity is 74 k-ft and 183 k-ft and (+) B.M is 138 Adequate
of the building. (+)B.M. is 40 k-ft
k-ft
(1.2DL+1.6LL)
7. Capacity of Grade Beam GB5 Required max(-) B.M. Provided (-)B.M capacity is
(12”x20”) transverse direction capacity is 33 k-ft and 183 k-ft and (+) B.M is 138 Adequate
of the building. (+)B.M. is 10 k-ft
k-ft
(1.2DL+1.6LL)

8. Capacity of Grade Beam GB6 Required max(-) B.M. Provided (-)B.M capacity is
(12”x20”) longitudinal direction capacity is 40 k-ft and 183 k-ft and (+) B.M is 138 Adequate
of the building. (+)B.M. is 24 k-ft
k-ft
(1.2DL+1.6LL)
Checking of R.C slab:
Thickness of floor slab Required 7 inch for two way Provided 7 inch for two way Adequate
1 beam-slab slab
Capacity of floor slab at Required max (-) B.M. Provided max (-) B.M.
capacity is 4.13 k-ft/ft & (+) capacity is 10 k-ft &
Ground floor Adequate
2 B.M. capacity is 3.6 k-ft/ft
(+) B.M. capacity is 6.28 k-
for the two way slab.
ft/ft for the two way slab.
(1.2DL+1.6LL)

Ground floor slab and beams have been found adequate against all combinations of loads.

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6.5 Checking of tie beams: The findings are given below:

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Checking of tie beam at 10’-0’’ level
SL No Items Data Remarks
Capacity of Tie beam TB1 Required max(-) B.M. Provided (-)B.M
(10”x20”) capacity is 19 k-ft and capacity is 45 k-ft and
1. Adequate
(+)B.M. is 15 k-ft (+)B.M is 130 k-ft
(1.05DL+1.25LL+1-EZ)
Checking of tie beam at 12’-0’’ level

Capacity of Tie beam TB1 Required max(-) B.M. Provided (-)B.M


(10”x20”) capacity is 40 k-ft and capacity is 130 k-ft and
1. Adequate
(+)B.M. is 21 k-ft (+)B.M is 110 k-ft
(1.05DL+1.25LL+1-EZ)
2. Capacity of Tie beam TB2 Required max(-) B.M. Provided (-)B.M
(10”x20”) capacity is 40 k-ft and capacity is 47 k-ft and
Adequate
(+)B.M. is 20 k-ft (+)B.M is 130 k-ft
(1.05DL+1.25LL+1-EZ)
3. Capacity of Tie beam TB3 Required max(-) B.M. Provided (-)B.M
(10”x20”) capacity is 44 k-ft and capacity is 130 k-ft and
Adequate
(+)B.M. is 22 k-ft (+)B.M is 130 k-ft
(1.05DL+1.25LL+1-EZ)
Checking of tie beam at 22’-6’’ level

4. Capacity of Tie beam TB1 Required max(-) B.M. Provided (-)B.M


(10”x20”) capacity is 16 k-ft and capacity is 130 k-ft and
Adequate
(+)B.M. is 9 k-ft (+)B.M is 110 k-ft
(1.05DL+1.25LL+1-EZ)
5. Capacity of Tie beam TB2 Required max(-) B.M. Provided (-)B.M
(10”x20”) capacity is 17 k-ft and capacity is 47 k-ft and
Adequate
(+)B.M. is 8 k-ft (+)B.M is 130 k-ft
(1.05DL+1.25LL+1-EZ)
6. Capacity of Tie beam TB3 Required max(-) B.M. Provided (-)B.M
(10”x20”) capacity is 19 k-ft and capacity is 130 k-ft and
Adequate
(+)B.M. is 10 k-ft (+)B.M is 130 k-ft
(1.05DL+1.25LL+1-EZ)

Tie beams have been found adequate against all combinations of loads.

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6.6 Checking of Structural Steel components:

A. Anchor bolt connection at roof:


The findings are given below.
SL No Data

A. Wind load and Seismic load Wind (210 km/hr) and seismic load for zone-2,
Z=0.15 as per BNBC ( Wind load govern)
B. Yield strengths structural steel 36 ksi for anchor bolts (as per investigation)
C. Diameter of anchor bolts 16 mm and 25mm

SL
Item Required Provided Remarks
No
1. Tension capacity of Column-SC1 Required max. tension Provided max. tension
anchor bolt (Interior column) capacity at Steel capacity
Adequate
Grid D2 for 25mm bolt column & R.c column
T=AgFt =0.584x10
joint=
nos.x19.1
19.15 kip (0.9DL+1.3-
=111 kip
WZ)
2. Tension capacity of Column-SC2 Required max. tension Provided max. tension
anchor bolt (Corner column) capacity at Steel capacity
Adequate
Grid B2 for 16mm bolt column & R.c column
T=AgFt =0.223x4x19.1
joint=
=17 kip
9.5 kip(0.9DL+1.3-WZ)

Tension force at connection joints

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B. Steel Column, Rafter & Purlin:
SL Items Data Remarks
No
1. Yield strength of Fy = 36 ksi -
structural. steel

Unity check for column SC1,SC2

Unity check for rafter

Design report of Generator shed for Color city ltd


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16 October, 2016

Unity check for purlin

M.S column, rafter and purlin have been found adequate against environmental loads.

Design report of Generator shed for Color city ltd


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16 October, 2016
7. PICTORIAL EVIDENCE OF INVESTIGATION AND SPOT
CHECKING

Fig: Pictorial evidence of soil boring

Fig: Pictorial evidence of core cutting at ground floor

Design report of Generator shed for Color city ltd


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16 October, 2016

Fig: Pictorial evidence of steel bar sampling

Fig: Pictorial evidence of Column bar

Design report of Generator shed for Color city ltd


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16 October, 2016
8. CODES AND REFERENCE FOLLOWED

 Bangladesh National Building Code 2006.


 ACI 562.
 UBC 94/97
 Alliance standard.
 Design of concrete structures – Arthur H. Nilson.
 Foundation analysis and design – Joseph E. Bowles.
 Foundation design and construction – Mj Tomlinson

Design report of Generator shed for Color city ltd


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