Unit

Temperature C
Pressure psig
Mass Flow kg/h
Master Comp Mass Flow (NBP[0]-2*) kg/h
Master Comp Mass Flow (NBP[0]14*) kg/h
Master Comp Mass Flow (NBP[0]29*) kg/h
Master Comp Mass Flow (NBP[0]42*) kg/h
Master Comp Mass Flow (NBP[0]56*) kg/h
Master Comp Mass Flow (NBP[0]70*) kg/h
Master Comp Mass Flow (NBP[0]85*) kg/h
Master Comp Mass Flow (NBP[0]99*) kg/h
Master Comp Mass Flow (NBP[0]114*) kg/h
Master Comp Mass Flow (NBP[0]125*) kg/h
Master Comp Mass Flow (NBP[0]142*) kg/h
Master Comp Mass Flow (NBP[0]155*) kg/h
Master Comp Mass Flow (NBP[0]171*) kg/h
Master Comp Mass Flow (NBP[0]185*) kg/h
Master Comp Mass Flow (NBP[0]199*) kg/h
Master Comp Mass Flow (NBP[0]214*) kg/h
Master Comp Mass Flow (NBP[0]228*) kg/h
Master Comp Mass Flow (NBP[0]242*) kg/h
Master Comp Mass Flow (NBP[0]256*) kg/h
Master Comp Mass Flow (NBP[0]271*) kg/h
Master Comp Mass Flow (NBP[0]287*) kg/h
Master Comp Mass Flow (NBP[0]302*) kg/h
Master Comp Mass Flow (NBP[0]316*) kg/h
Master Comp Mass Flow (NBP[0]329*) kg/h
Master Comp Mass Flow (NBP[0]342*) kg/h
Master Comp Mass Flow (NBP[0]357*) kg/h
 Kondensate boiling Destillate Bottom
35* 62,522 46,088 118.00
-0,000055543* -0,000055543* -0,000055543 -0,000055543
2906,8 2906,8 1385,75 1521,05
38,643* 38,643 38,643 0,00000184044
61,321* 61,321 61,321 0,0000273461
157,266* 157,266 157,265 0,00068573
219,515* 219,515 219,506 0,008629
295,437* 295,437 295,293 0,14358
303,596* 303,596 301,31 228,667
316,31* 316,31 262,777 53,53
331,2* 331,2 47,607 283,59
264,377* 264,377 17,551 262,622
344,34* 344,34 0,265784 344,08
136,199* 136,199 0,0053374 136,194
126,282* 126,282 0,00052611 126,281
43,24* 43,24 0,0000102896 43,24
53,071* 53,071 0,00000083186 53,071
38,036* 38,036 0,000000036968 38,036
30,1369* 301,369 0,00000000158718 301,369
25,1036* 251,036 0,000000000068284 251,036
21,9487* 219,487 0 219,487
18,641* 18,641 0 18,641
15,3055* 153,055 0 153,055
12,5286* 125,286 0 125,286
10,8314* 108,314 0 108,314
9,9735* 99,735 0 99,735
9,9751* 99,751 0 99,751
10,8603* 108,603 0 108,603
12,6632* 126,632 0 126,632
3,305,652 1,099,963 2,456,780
Daftar Peralatan
A. Daftar Peralatan Utama
No Nama Alat Name Code Jumlah Spesifikasi
1 Pompa Umpan Distilasi P-100 2 Kap 5000 lt/jam
3 Heat Exchanger Umpan distilasi E-101 1
2 Preheater Umpan Distilasi E-102 1
4 Colom Distiliasi T-100 1
6 Condenser E-103 1
5 Reboiler E-104 1
7 Pompa Bottom Product P-200 2 kap 1300 lt/jam
7 Thermal Oil System Q-100 1 400000 kcal/jam
8 Cooling tower Q-200 1 Model LBC-100 1300L/M
Total Harga Peralatan Utama
B. Daftar Peralatan Bantu
1 Electrical
2 System Control
3 Flowmeter Umpan distilasi
4 Flowmeter Reflux
5 Flowmeter Product Atas
Total Harga Peralatan Utama
C. Contruction & Mob-demob
1 Platform
2 Staircase
3 Foundation

D, Engineering & Commissioning

1 Engineering
2 Commissioning
 Fungsi Harga
Mengalirkan Minyak ke Distilasi 198,120,000
Penukar panas Minyak
Pemanas awal sebelum masuk distilasi
Distilasi Minyak
Condensasi product atas distilasi
Pemanasan kembali product bawah distilasi
Mengalirkan minyak ke tangki penambung 198,120,000
Media pemanas 487,500,000
Media Pendingin 50,550,000
Utama 934,290,000

Utama 0
 Distilasi Ethanol

A Komposisi Umpan Berat MR Mol %-mol %-Berat

1 Ethanol 1.25 45 0.03 3.4% 8%
2 Air 14.375 18 0.80 96.6% 92%
Total 15.625 0.83 100.0% 100%

C Komposisi Produk (Bottom) Berat MR Mol %-mol %-Berat

1 Ethanol 0.060 45 0.00 0.00 0.42%
2 Air 14.320 18 0.80 1.00 99.58%
Total 14.380 0.80 1.00 100%

D Komposisi Distilate(Distilate) Berat MR Mol %-mol %-Berat

1 Ethanol 1.188 45 0.026 0.886 95.10%
2 Air 0.061 18 0.003 0.114 4.90%
Total 1.249 0.030 100%

Aliran Distilat

Massa Distilate 1.249 kg/jam

Repluks Maksimum 6.8695 kg/jam
0.002 kg/detik
Uap Maximum 8.1185 kg/jam
0.002 kg/detik
Aliran Bawah
L Bmax = LR max + Feed 22.49 kg/jam
0.006 kg/detik
VB max = LB max - B 8.11 kg/jam
0.002 kg/detik
Densitas Liquid
Top 753 kg/m3
Bottom 948 kg/m3
Densitas Uap
Temp Top = 78.7
Densitas distilat 1.533 kg/m3

Temp Bottom =99.04

Densitas Bottom 0.621 kg/m3

Flow Parameter, Flv

F LV= L/V (ro V/Ro L)^0.5
Top 0.038
Bottom 0.071

Tray Spacing(C.E V6 fig 11.27) 0.1 m

Top,Ki 0.015
Bottom,Ki 0.015
Koreksi surface tension
Surface tension top 22.6
Surface tension bot 58.72
K1 0.061
K1 0.074
Floading Vpor velocity, Uf
Uf top = K1 ((ro l - ro v)/ro v) ^1/2 1.355
Uf bot 2.893
Floading design 0.75
Top, Uf* = Uf x Floading design 1.016 m/detik
Bottom, Uf* 2.170 m/detik
Volumetrik flow rate, Qv
Top, Qv = V / ro v 0.00147 m3/detik
Bottom 0.00363 m3/detik
Luas kolom, At = Qv/Uf*
Top 0.0014 m2
Bottom 0.0017 m2
Cross sectional area, Ac
Actop = 0.88 x At 0.0013 m2
Acbot = 0.88 x At 0.0015 m2
Diameter colom, Dc
Dc Top = (4Ac/pi)^0.5. 0.040 m 40.29 mm
Dc Bot = (4Ac/pi)^0.5. 0.043 m 43.30 mm

Jumlah tray 25
Tinggi kolom, N x Ts 2.50 m

Check Area Colom

Diameter kolom, Dc, diambil 100 mm
Area Colom, Ac 0.0079 m2
Down comer area, Ad = 12% Ac 0.0009 m2
Net Area, An = Ac - Ad 0.0069 m2
Active Area, Aa = Ac - 2 Ad 0.0060 m2 0.087178
Hole Area, Ah = 0.1 Aa 0.0006 m2
Weir Length, Lw = C * Dc (grafik C.E 464 0.0550 m
Hole diamter, dh diambil 0.0030 m
Weir Height, hw diambil 0.0250 m
Tray Thikness, Lt diambil 2 mm 0.0020 m
Pitch, Pt = 3 x dh 0.0090 m

Check Floading Actual (proses plant design 186 pg)

Floading vapor velocity, Uv = Qv/An 0.213 m/detik
% floading = Uv/Uf 0.210 m/detik

Check Weeping (utk Bottom)

Pers. Francis, utk segmental Down Comer (C.E 463 pg)
how max = 750 (Lw/ro l x Iw)^2/3 0.336 mm
how min 0.120 mm
Weir height minimum rate 25.120 mm

Plate Presure drop

Dry plate drop, Max. Vapour Velocity lewat hole
Qv top = V/ ro v 0.001 m3/detik

Uh max = Qv/Ah 2.466 m/detik

hd = diabaikan
residual head, hr 0.000 mm

Total plate pressure drop, ht = hd+hr+hw 25.120 mm

Down Comer Liquid back up, hbc

Asumsi:hap, Apron clreance = 5 s/d 10 dibawah hw
hap 5 mm
Area under apron, Aap = hap x Iw 0.0003 m2
hdc = 166 x (Lwd/ro l x Aap)^2 8.7 mm
hbc = hw+how+ht+hdc 34.0 mm

Check tray spacing

hb < 1/2 (Ts + hw)
1/2 (TS+hw) 62.5 mm

Check residen time, Tr = Ad x hbc x ro l / Lwd

sarat Tr > 3 second 10.693 detik

Jumlah lubang
Ah 0.0006 m2
dh 0.0030 m
Ah1 7.1E-06 m2
Nh 84 lubang