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FOR APPROVAL
2 20.11.2018 Karuna CJP AKJHA Revised as per NTPC comment on 05.11.2018
1 10.10.2018 Karuna CJP AKJHA Revised as per NTPC comment on 18.09.2018
0 26.06.2018 Karuna CJP AKJHA FOR APPROVAL
Rev Date Prepared Checked Approved Details of Revision
Owner
JAWAHARPUR VIDYUT UTPADAN NIGAM LIMTED
(A UP Government Undertaking)
Owner’s
Engineer DESEIN PRIVATE LIMITED,
Consulting Engineers , New Delhi
Contractor
Project
JAWAHARPUR SUPER THERMAL POWER PROJECT (2x660 MW)
Date Project Code
Name Title
(DD.MM.YYYY) DP16003
UAS Code
Prepared 20.11.2018 Karuna DD00
Unit Code
Checked 20.11.2018 CJP 10
KKS Code
Approved TYPE TEST PROCEDURE FOR LT MOTORS ABOVE 50
Digitally signed
20.11.2018 AKJHA Signature Not Verified SMM
KW OF EOT CRANES by AMIT GUPTA
Reg. No.
Date: 2018.12.05
Vetted by AE (DHIC) 11:04:01 IST 211002
Reason: CAT IRev.
Package / STEAM TURBINE GENERATOR Location:
Eqp. Name PACKAGE NTPCEOC 2
Document No. Page‐No.
DP16003‐DD00‐10SMM‐211002
Supplier Document No.
JHP/12/M/‐‐‐‐‐‐‐‐‐‐G01/TR/002 01 of 06
We reserve all rights in this document and in the information contained therein. Disclosure to third parties without express authority is stri
ctly forbidden. © General Electric Company and/or its Affiliates, 2017
TYPE TEST PROCEDURE FOR LT MOTORS ABOVE 50 KW OF EOT CRANES
DP16003‐DD00‐10SMM‐211002
Revision History
2 20.11.2018 Karuna CJP AKJHA Revised as per NTPC comment on 05.11.2018
JAWAHARPUR SUPER THERMAL POWER STATION (2x660 MW) Rev. 2
“© General Electric Company and/or its Affiliates, 2017.” Page 2 of 6
Type Test Procedure for 3 Phase Induction Motor Reference Standard: IS 12615 /
IEC 60034-1
All the tests are as per technical specification Volume IV: Chapter 15 : AC & DC
Motors, Clause: 15.47.02, Point No.: II for LT Motors is mentioned below.
The following minimum type test reports shall be submitted for each type and rating
of LT motor of above 50 KW only.
A constant current is injected into the winding and the voltage drop is
measured to calculate the resistance of winding. Acceptance criteria:
2
resistance of the winding shall be within +/- 5% of value mentioned in
data sheet. Digital micro ohm meter shall be used for measurement of
resistance.
c) Open circuit voltage ratio of wound rotor motors (In case of slipring
motors)
Not applicable as slipring motor not used.
d) Full load test to determine efficiency power factor and slip.
This test is done in order to determine the value of Efficiency, power
factor, slip, output (KW and Torque) of the motor, at different load points.
For this purpose motor is to be loaded to 25%, 50%, 75, 100% and
125% of the rated output, after temperature rise test.
Based on the actual measured parameters (input voltage, frequency, line
current, speed, power factor) various losses are segregated. The
efficiency is calculated by summation of losses.
e) Temperature rise test.
Temperature rise test is conducted at rated conditions i.e. Rated power
output at rated voltage & frequency condition. In case rated power output
can’t be measured directly, test can be done at rated input power
condition.
For this purpose motor is connected to load & operated at rated load
continuously till the thermal stabilization is achieved. During this period,
temperatures are recorded continuously at periodic interval of half an
hour. Thermal stabilization is a condition wherein temperature rise
between two consecutive readings is less than 1ºC
Temperature rise is calculated by means of cold winding resistance &
warm winding resistance which is measured at the end of temperature
rise test. The method of testing is resistance testing method. The time
limit for measurement of hot resistance shall be as per table in IEC
60034-1 clause 8.
f) Momentary excess torque test.
Motor is loaded for 160% of the rated load and run for 15 sec’s without
stalling or abrupt change in speed at rated voltage and frequency.
g) High voltage test.
The high voltage test is to be done on completed motor, with all its parts
in place under conditions equivalent to normal working conditions.
The test voltage shall be as near as possible to sine waveform. The test
shall be gradually increased to the full test value. In this test High Voltage
of 2.0 KV is applied between winding & body of motor for 60 sec’s for
motors of voltage rating 415V.
HV test is also conducted for space heater. High Voltage of 1.0 KV is
applied to accessories & body of motor for 60 sec’s.
Acceptance criteria: The motor should withstand this test and the
instrument should not trip.
This test, as far as possible, may not be repeated. If however, a second
test is required to be done at the request of purchaser, the test voltage
shall be 80% of the full voltage.
h) Test for vibration severity of motor.
The motor under test is run on no-load by applying rated voltage and
rated frequency. Once motor picks up full speed, the vibration level is
measured in Horizontal, Vertical and Axial direction both at the drive-end
and the non-drive end of the motor. Tests are conducted as per IS 12075
2 / IEC 60034-14 & acceptance criteria of vibration to be less than 1.8
mm/sec for frame size ≤280 and 2.3mm/sec for frame size >315.
l) Type test reports for motors located in fuel oil area having flame
proof enclosures as per IS 2148 / IEC 60079-1
Not applicable as above mention type motor not used.
Project : JAWAHARPUR THERMAL POWER PROJECT (2x660MW)
Client : Jawaharpur Vidyut Utpadan Nigam Limited
Subject : CRS FOR TYPE TEST PROCEDURE FOR TG HALL EOT CRANE Sheet 1 of 2
MEMO
Below type test removed, 1. Add- reduced voltage Please note that the type test
which were listed in rev 00 astest For motors up to 37 Kw. procedure is based on
these are not required as per Voltage equal to 1/1.732 of technical specification Volume
rated voltage in each IV: Chapter 15 : AC & DC
technical specification.
direction of Motors, Clause no. : 15.47.02.
1. Insulation resistance test rotation. Reduced voltage test is not
* For motors above 37 Kw. mentioned in the same clause.
2. Reduced voltage running Voltage equal to
up test ( For Squirrel Cage 1/1.732 of rated line voltage Further refer clause no: 21.1
or less only in d) of IS 12615 for type test.
Motors up to 37kW Only )
direction of rotation The Reduced voltage running
1 up test at no load (for squirrel
3. Locked rotor readings of
cage motors is up to 37 kW
voltage, current and power only). Kindly note that as our
input at a suitable reduced motor is 50KW and above, the
voltage same test is not applicable.
6. Dimension measurement
Project : JAWAHARPUR THERMAL POWER PROJECT (2x660MW)
Client : Jawaharpur Vidyut Utpadan Nigam Limited
Subject : CRS FOR TYPE TEST PROCEDURE FOR TG HALL EOT CRANE Sheet 2 of 2
Add Tst and Ist test Please note that the type test
procedure is based on
technical specification Volume
IV: Chapter 15 : AC & DC
Motors, Clause no. : 15.47.02.
Tst and Ist tests are not
2
mentioned in the same clause.
The Pullout torque value Please note that the type test
declared is subjected procedure is based on
to -10 % tolerance, there is technical specification Volume
no limit for positive IV: Chapter 15 : AC & DC
side. (Subject to min of Motors, Clause no. : 15.47.02.
5 275% of FLT)
Based on above Please accept
that pull out torque value
declaration is not required to
be mentioned in type test
procedure.
Project : JAWAHARPUR THERMAL POWER PROJECT (2x660MW)
Client : Jawaharpur Vidyut Utpadan Nigam Limited
Subject : CRS FOR TYPE TEST PROCEDURE FOR TG HALL EOT CRANE Sheet 3 of 2
Additional Clarifications