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ABB industrial drives, Electronic Boards

ACS800
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Objectives

After completing this module, you will be able to

Recognize the electronic boards

Describe the functions of electronic boards
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General

Control circuit consists of

– circuit boards
– option modules
– connections between components

Control circuit tasks

– calculations
– communication
– data collection
– motor control
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Board Connections

The ACS800-01
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Board Connections

The ACS800-02
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Board Connections

The ACS800-07 (90 to 500kW)

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Board Connections

ACS800-07 (with DSU)

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Electronic boards (1/2)

Printed circuit boards typically in the drive:
– Main circuit board, RINT
– Motor control and I/O board, RMIO
– Input bridge control board, AINP
– Input bridge protection board, AIBP
– Power supply board, APOW
– Gate driver control board, AGDR
– Diagnostics and panel interface board, ADPI
– Varistor boards, RVAR (in ACS800-01)
– EMC filter boards, RRFC (option +E202 in ACS800-01)
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– Brake chopper control board, ABRC (option +D150)

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Electronic boards (2/2)

DSU boards:
– Diode supply system board, DSSB
– Diode supply accessory board, DSAB
– Diode supply connector board, DSCB
– Diode supply main board, DSMB
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Motor control and I/O board, RMIO

Digital inputs (6 programmable + 1 Analogue inputs and outputs

dedicated stop. Two isolated groups)
(2 current inputs + 1 bipolar
3 relay outputs +24VDC voltage input)

Panel
connector

DDCS adapter
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connector
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PPCC-link = serial 2 parallel ports for +24VDC power

communication to RINT option modules supply
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Main circuit board, RINT

Contains all high voltage and internal
measurement components
DC-capacitors Power Supply

Clamping capacitor
Diode bridge snubber RASI-board
capacitor - A/D
- PPCC-ASIC
- earth fault detection
Capacitors to
minimize radiated
emissions

Current measurement
scaling by converter type
(soldered slots)
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Optical isolators for

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gate drivers
DC-link
Output phases Gate driver
(Braking resistor output) transformers
Current transducers
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ASIC board for the main circuit, RASI

Contains main circuit low voltage control components
Transmits information between the main circuit and
control boards
The A/D converter is located on the board
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RFI filter board, RRFC

Used to meet EMC requirements

Overvoltage protection ground Input terminals

Overvoltage protection

Filter ground

Common mode
chokes
Filter capacitors
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Model/version RRFC-5211
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Varistor board, RVAR

Varistors
Input protection board
Can be used instead of
an RRFC board
Version number
according to voltage
class and frame size

Ground
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DDCS channel board, RDCO

Optic fiber link connection board required e.g. for

DriveWindow

DDCS adapter with 4 channels

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DDCS adapter connector in RMIO board

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Main circuit board, AINT

Contains all high voltage and internal

measurement components
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Gate driver board, AGDR

Gate control, saturation feedback and temperature
measurement functions
Connected directly to the IGBT
Types used with different IGBT elements:
– AGDR-42 for Lopak4 element
– AGDR-52 for Lopak5 element
– AGDR-62 for Econopak+ element
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Power supply board, APOW

Feeds power to RMIO and AINT

Supply for AINP connected via AINT
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Input bridge control board, AINP

Controls the charging operation when power is switched on

Used in:
– ACS800-02 and -04
– ACS800-07 when supply and drive unit are in same module
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 Electronic Boards Help

Input bridge protection board, AIBP

Protects the input bridge against voltage peaks

Used in:
– ACS800-02 and -04
– ACS800-07 when supply and drive unit are in same module
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Diagnostic and panel interface board, ADPI

Panel connectors
Red and green indication LEDs
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Power board, DSMB-01

DSU power, temperature and current measurements

(ACS800-07)
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Bridge control board, DSMB-02

DSU input bridge protection and thyristor charging

(ACS800-07)
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Diode supply accessory board, DSAB

Used to control the DSU main contactor and

charging the thyristor
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Diode supply system board, DSSB

Indicates faults
configures earth fault settings
controls parallel DSU units
displays status values of input power, voltages and currents
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Input current measurement board, GCUR

Input current measurement (ACS800-11)

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