Service Manual

337, 341 Compact Excavator

337 - S/N AAC811001 & Above

337 - S/N A9W711001 & Above
341 - S/N A9W911001 & Above

6986746 (4-08) Printed in U.S.A. © Bobcat Company 2008

 MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT CORRECT CORRECT

B-10731A B-19964 B-19959

Never service the Bobcat Compact Use the correct procedure to lift Cleaning and maintenance are
Excavator without instructions. and support the excavator. required daily.
WRONG WRONG WRONG

B-19965 B-19960 B-19966

Have good ventilation when
welding or grinding painted parts.
Wear dust mask when grinding
painted parts. Toxic dust and gas
can be produced.
Vent exhaust to outside when
engine must be run for service.
Exhaust system must be tightly
sealed. Exhaust fumes can kill
without warning.
Always lower the bucket and
blade to the ground before doing
any maintenance.
Never modify equipment or add
attachments not approved by
Bobcat Company.

WRONG WRONG WRONG

B-19962 B-19958 B-19798

Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, electrical flammable and explosive gases.
checking fluids. contact, hot parts and exhaust. Keep arcs, sparks, flames and
Never service or adjust machine Wear eye protection to guard from lighted tobacco away from
with the engine running unless battery acid, compressed springs, batteries.
instructed to do so in the fluids under pressure and flying Batteries contain acid which
manual. debris when engines are running burns eyes or skin on contact.
Avoid contact with leaking or tools are used. Use eye Wear protective clothing. If acid
hydraulic fluid or diesel fuel protections approved for type of contacts body, flush well with
under pressure. It can penetrate welding. water. For eye contact flush well
the skin or eyes. Keep tailgate closed except for and get immediate medical
Never fill fuel tank with engine service. Close and latch tailgate attention.
running, while smoking, or when before operating the excavator.
near open flame.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW28-0805
 ALPHABETICAL INDEX
AIR CLEANER ............................................. 10-01, 60-01
AIR CONDITIONING SERVICE.............................. 70-01
AIR CONDITIONING SYSTEM FLOW ................... 70-01
ALTERNATOR ....................................................... 50-01
ANGLE BLADE ....................................................... 40-01
ANGLE BLADE ASSEMBLY ................................... 40-01
ANGLE BLADE CUTTING EDGE ........................... 40-01
ANGLE BLADE CYLINDER .................................... 20-01
ANGLE BLADE VALVE ........................................... 20-01
ARM ....................................................................... 40-01
ARM CYLINDER .................................................... 20-01
BASIC TROUBLESHOOTING ................................ 70-01
BATTERY................................................................ 50-01
BLADE ................................................................... 30-01
BLADE CONTROL.................................................. 40-01
BLADE CYLINDER ................................................. 20-01
BOOM ..................................................................... 40-01
BOOM CYLINDER .................................................. 20-01
BOOM SWING CYLINDER..................................... 20-01
BOOM SWING LOCK VALVE ................................. 20-01
BUCKET ................................................................. 40-01
BUCKET CYLINDER .............................................. 20-01
BUILD UP VALVE ................................................... 20-01
CAB......................................................................... 40-01
CASE DRAIN FILTER MOUNT............................... 20-01
CLAMP CYLINDER ............................................... 20-01
COMPONENTS ...................................................... 70-01
COMPRESSOR ...................................................... 70-01
CONDENSOR......................................................... 70-01
CONTROL LINKAGE ASSEMBLY.......................... 40-01
CONTROL PATTERN SELECTOR VALVE............. 20-01
CONVERSIONS ...............................................SPEC-01
COOLING SYSTEM................................................ 10-01
CROSSPORT RELIEF VALVE................................ 20-01
DELUXE INSTRUMENT PANEL SETUP................ 50-01
DIAGNOSTICS SERVICE CODE ........................... 50-01
DIRECT TO TANK VALVE ...................................... 20-01
DUAL SEQUENCE VALVE ..................................... 20-01
ELECTRICAL SYSTEM INFORMATION ................ 50-01
ENGINE .................................................................. 60-01
ENGINE ACCESSORY DRIVE BELT ..................... 10-01
ENGINE COMPONENTS AND TESTING .............. 60-01
ENGINE FLYWHEEL .............................................. 60-01
ENGINE LUBRICATION SYSTEM.......................... 10-01
Continued On Next Page
ENGINE SPECIFICATIONS .............................. SPEC-01
ENGINE SPEED CONTROL ...................................40-01
EVAPORATOR ........................................................70-01
EVAPORATOR/HEATER UNIT................................70-01
EXPANSION VALVE ................................................70-01
FLOORMAT AND FLOOR PLATE...........................40-01
FUEL, COOLANT AND LUBRICANTS ............. SPEC-01
FUEL LEVEL SENDER ...........................................50-01
FUEL SYSTEM........................................................10-01
FUEL TANK .............................................................40-01
GENERAL AIR CONDITIONING SERVICE
GUIDELINES ...........................................................70-01
HEATER/AC FAN ....................................................70-01
HEATER AIR FILTER .............................................10-01
HEATER COIL .........................................................70-01
HEATER VALVE ......................................................70-01
HORN .....................................................................40-01
HYDRAULIC CONNECTION SPECIFICATIONS... SPEC-01
HYDRAULIC CONTROL VALVE .............................20-01
HYDRAULIC FILTER MOUNT.................................20-01
HYDRAULIC FLUID SPECIFICATIONS............ SPEC-01
HYDRAULIC PUMP ................................................20-01
HYDRAULIC RESERVOIR......................................20-01
HYDRAULIC SYSTEM ............................................10-01
HYDRAULIC SYSTEM INFORMATION .................20-01
HYDRAULIC X-CHANGE VALVE ...........................20-01
LEFT CONSOLE .....................................................40-01
LEFT CONTROL LEVER (JOYSTICK) ...................20-01
LIFTING AND BLOCKING THE EXCAVATOR ........10-01
LIFTING THE EXCAVATOR ....................................10-01
LIGHTS....................................................................50-01
LUBRICATION OF THE EXCAVATOR ....................10-01
MAIN RELIEF VALVE ..............................................20-01
MANIFOLD ASSEMBLY/ACCUMULATOR .............20-01
MUFFLER................................................................60-01
OIL COOLER...........................................................20-01
OPERATOR CAB ....................................................10-01
PORT RELIEF VALVES...........................................20-01
PRESSURE REDUCING VALVE.............................20-01
PRESSURE RELIEF VALVE ...................................70-01
PRESSURE SWITCH..............................................70-01
337/341 Excavator
 ALPHABETICAL INDEX (CONT’D)
RADIATOR...............................................................60-01
RECEIVER/DRYER.................................................70-01
RECONDITIONING THE ENGINE .........................60-01
REGULAR MAINTENANCE ....................................70-01
REMOVING AIR FROM HYDRAULIC SYSTEM .....20-01
RIGHT CONSOLE ...................................................40-01
RIGHT CONTROL LEVER (JOYSTICK) .................20-01
RIGHT PEDAL AND LINKAGE................................40-01
RIGHT SIDE COVER ..............................................10-01
ROPS CANOPY.......................................................40-01
SAFETY...................................................................70-01
SEAT AND SEAT MOUNT ......................................40-01
SEAT BELT ..............................................................10-01
SERVICE SCHEDULE ............................................10-01
SPARK ARRESTOR MUFFLER .............................10-01
SPECIFICATIONS ............................................. SPEC-01
STARTER ................................................................50-01
SWING CIRCLE GEAR ...........................................30-01
SWING FRAME .......................................................40-01
SWING MOTOR .....................................................20-01
SWING MOTOR DRIVE CARRIER .........................20-01
SWIVEL JOINT .......................................................20-01
SYSTEM CHARGING AND RECLAMATION ..........70-01
SYSTEM TROUBLESHOOTING CHART ...............70-01
TAILGATE..................................................... 10-01, 40-01
TEMPERATURE/PRESSURE................................. 70-01
THERMOSTAT ........................................................ 70-01
TORQUE SPECIFICATIONS ............................SPEC-01
TRACK DAMAGE IDENTIFICATION ...................... 30-01
TRACK FRAME ...................................................... 30-01
TRACK IDLER.........................................................30-01
TRACK ROLLER..................................................... 30-01
TRACKS.................................................................. 30-01
TRANSPORTING THE EXCAVATOR ..................... 10-01
TRAVEL CONTROLS.............................................. 40-01
TRAVEL CONTROL VALVE .................................... 20-01
TRAVEL MOTOR ......................................... 10-01, 20-01
TROUBLESHOOTING ............................................ 60-01
TWO SPEED SWITCH............................................ 50-01
UPPERSTRUCTURE.............................................. 40-01
X-CHANGE ............................................................ 40-01
X-CHANGE (HYDRAULIC) .................................... 40-01
337/341 Excavator
 CONTENTS SAFETY AND
MAINTENANCE
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V HYDRAULIC

SYSTEM
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX

DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
UNDERCARRIAGE
BOBCAT EXCAVATOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . XI

SAFETY AND MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 10-01 UPPERSTRUCTURE

& SWING
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01 SECTION

UNDERCARRIAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01
ELECTRICAL
SYSTEM AND
UPPERSTRUCTURE & SWING SECTION . . . . . . . . . . . . . . . . 40-01 ANALYSIS

ELECTRICAL SYSTEM AND ANALYSIS . . . . . . . . . . . . . . . . . . 50-01

ENGINE
ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-01 SERVICE

HEATING, VENTILATION, AIR CONDITIONING . . . . . . . . . . . . 70-01

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01 HVAC

SPECIFICATIONS

I 337/341 Excavator
 FOREWORD
This manual is for the Bobcat excavator mechanic. It provides necessary servicing and adjustment
procedures for the Bobcat excavator and its component parts and systems. Refer to the Operation &
Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
A general inspection of the following items must be made after the excavator has had service or repair:
1. Check that the ROPS/TOPS/ 9. Safety treads must be in good
FOPS is in good condition condition.
and is not modified.

2. Check that ROPS/TOPS 10. Check for correct function of

mounting hardware is indicator lamps.
tightened and is Bobcat
approved.

3. The seat belt must be 11. Check hydraulic fluid level,

correctly installed, functional engine oil level and fuel
and in good condition. supply.

4. Machine signs (decals) must 12. Inspect for fuel, oil or

be legible and in the correct hydraulic fluid leaks.
location.

5. Travel levers, control levers 13. Lubricate the excavator.

and foot pedals must return to
neutral. Check that the pedal
locks are in working order.

6. Check for correct function of 14. Check the condition of the

the work lights. battery and cables.

7. Enclosure door latches must 15. Inspect the air cleaner for
open and close freely. damage or leaks. Check the
condition of the element.

8. Attachment locking pins must 16. Check the electrical charging

function correctly and be in system.
good condition.

FW EXC-0308 SM

III 337/341 Excavator

20. Check tracks for wear and 24. Check the control console
tension. Use only approved interlocks for correct function.
tracks.

21. Inspect for loose or broken 25. Inspect the X-Change for
parts or connections. wear or damage. Repair or
replace damaged parts.

22. Check for any field 26. Check function or condition of

modification not completed. all equipped options and
accessories (examples:
special applications kit,
motion alarm, etc.).
23. Operate the machine and 27. Recommend to the owner
check all functions. that all necessary corrections
be made before the machine
is returned to service.

CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its
constituents are known to the state of California
to cause cancer, birth defects and other
reproductive harm.

FW EXC-0308 SM

IV 337/341 Excavator
SAFETY INSTRUCTIONS
Safety Alert Symbol
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!”
Carefully read the message that follows.
WARNING
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions
can cause injury or death.
W-2003-0903
IMPORTANT
This notice identifies procedures which must be
followed to avoid damage to the machine.
I-2019-0284
DANGER
The signal word DANGER on the machine and in the
manuals indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
D-1002-1107
WARNING
The signal word WARNING on the machine and in the
manuals indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
W-2044-1107
V 337/341 Excavator
The following publications provide information on the
safe use and maintenance of the Bobcat machine and
attachments:
• The Delivery Report is used to assure that complete
instructions have been given to the new owner and
that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with
the machine or attachment contains operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation
and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator
cab. It’s brief instructions are convenient to the
operator. The handbook is available from your dealer
in an English edition or one of many other languages.
See your Bobcat dealer for more information on
translated versions.
• The AEM Safety Manual delivered with the machine
gives general safety information.
• The Service Manual and Parts Manual are available
from your dealer for use by mechanics to do shop-
type service and repair work.
• The Compact Excavator Operator Training Course is
available through your local dealer or at
www.training.bobcat.com or www.bobcat.com.
This course is intended to provide rules and practices
of correct operation of the Bobcat excavator. The
course is available in English and Spanish versions.
• Service Safety Training Courses are available from
your Bobcat dealer or at www.training.bobcat.com
or www.bobcat.com. They provide information for
safe and correct service procedures.
• The Bobcat compact excavator Safety Video is
available from your Bobcat dealer or at
www.training.bobcat.com or www.bobcat.com.
SI EXC-0308 SM
SAFETY INSTRUCTIONS (CONT’D)

The dealer and owner / operator review the

recommended uses of the product when delivered. If the
owner / operator will be using the machine for a different
application(s) he or she must ask the dealer for
recommendations on the new use.

Cutting or drilling concrete containing sand or rock

containing quartz may result in exposure to silica dust.
Do not exceed Permissible Exposure Limits (PEL) to
silica dust as determined by OSHA or other job site Rules
and Regulations. Use a respirator, water spray or other
means to control dust. Silica dust can cause lung disease
and is known to the state of California to cause cancer.

Call Before You Dig

Dial 811 (USA Only)
1-888-258-0808 (USA & Canada)
When you call, you will be directed to a location in your
state / province, or city for information about buried lines
(telephone, cable TV, water, sewer, gas, etc.).

SI EXC-0308 SM

VI 337/341 Excavator
FIRE PREVENTION Hydraulic System

Check hydraulic tubes, hoses and fittings for damage

and leakage. Never use open flame or bare skin to check
for leaks. Hydraulic tubes and hoses must be properly
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage.

Maintenance Always clean fluid spills. Do not use gasoline or diesel

fuel for cleaning parts. Use commercial nonflammable
The machine and some attachments have components
solvents.
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
Fueling
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.

Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential fire hazard. Stop the engine and let it cool before adding fuel. No
smoking! Do not refuel a machine near open flames or
The operator’s area, engine compartment and engine sparks. Fill the fuel tank outdoors.
cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating. Starting

All fuels, most lubricants and some coolants mixtures are
flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.
Operation
Do not use ether or starting fluids on any engine that has
glow plugs. These starting aids can cause explosion and
injure you or bystanders.
Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump starting.

Do not use the machine where exhaust, arcs, sparks or

hot components can contact flammable material, Spark Arrestor Exhaust System
explosive dust or gases. The spark arrestor exhaust system is designed to control
the emission of hot particles from the engine and exhaust
Electrical system, but the muffler and the exhaust gases are still
hot.

Check the spark arrestor exhaust system regularly to

make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrestor muffler (if equipped).
Check all electrical wiring and connections for damage.
Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.

Battery gas can explode and cause serious injury. Use

the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.

SI EXC-0308 SM

VII 337/341 Excavator

FIRE PREVENTION (CONT’D)

Welding And Grinding

Always clean the machine and attachment, disconnect

the battery, and disconnect the wiring from the Bobcat
controllers before welding. Cover rubber hoses, battery
and all other flammable parts. Keep a fire extinguisher
near the machine when welding.

Have good ventilation when grinding or welding painted

parts. Wear dust mask when grinding painted parts.
Toxic dust or gas can be produced.

Dust generated from repairing nonmetallic parts such as

hoods, fenders or covers can be flammable or explosive.
Repair such components in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Know where fire extinguishers and first aid kits are

located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Obey the recommendations on the instructions plate.

SI EXC-0308 SM

VIII 337/341 Excavator

SERIAL NUMBER LOCATIONS Engine Serial Number

Always use the serial number of the excavator when Figure 2

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.

Excavator Serial Number

Figure 1
1

P-49091

Figure 3

P-49090

The excavator serial number plate (Item 1) [Figure 1] is

located on the frame of the machine in the location
shown. 1

Explanation of Excavator Serial Number:

XXXX XXXXX
P-49092
Module 2. - Production
Sequence (Series)
The engine serial number (Item 1) [Figure 2] & [Figure
Module 1. - Model/ 3] is located on the engine in the location shown.
Engine Combination

1. The 4 digit Model/Engine Combination Module number

identifies the model number and engine combination.

2. The 5 digit Production Sequence Number identifies the

order which the excavator is produced.

IX 337/341 Excavator
DELIVERY REPORT

Figure 4

B-16315

The delivery report must be filled out by the dealer and

signed by the owner or operator when the Bobcat
Excavator is delivered. An explanation of the form must
be given to the owner. Make sure it is filled out
completely [Figure 4].

X 337/341 Excavator
BOBCAT EXCAVATOR IDENTIFICATION

OPERATOR’S
LIFT POINT HANDBOOK
ARM CYLINDER
AUXILIARY
QUICK
COUPLERS OPERATOR SEAT
With SEAT BELT

CONTROL
BUCKET LEVERS
CYLINDER BOOM (JOYSTICKS)

ARM
BUCKET
LINK

X-CHANGE
BOOM
CYLINDER
BLADE
CYLINDERS
TIE DOWNS/
LIFT POINTS
BUCKET

*CANOPY/CAB
(ROPS/TOPS) RIGHT SIDE
COVER

BLADE

TAILGATE

TRACK FRAME
TIE
TRACK UPPERSTRUCTURE
DOWN
TRACK
B19945
* FOGS (Falling Object Guards) is available from your Bobcat Excavator dealer. B19947

XI 337/341 Excavator
 SAFETY AND MAINTENANCE SAFETY AND
MAINTENANCE
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1
Replacing The Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1

Checking Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-2
Cleaning The Cooling System . . . . . . . . . . . . . . . . . . . . . . 10-70-1
Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-3

ENGINE ACCESSORY DRIVE BELT . . . . . . . . . . . . . . . . . . 10-140-1

Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1
Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-140-1

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . 10-90-1

Checking Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1
Oil Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-1
Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-90-2

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1

Draining The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-2
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-2
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Removing Air From The Fuel System . . . . . . . . . . . . . . . . 10-80-3
Removing Water From The Fuel Filter. . . . . . . . . . . . . . . . 10-80-1

HEATER AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61-1

Fresh Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-61-1

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-1

Checking And Adding Hydraulic Oil . . . . . . . . . . . . . . . . . 10-100-1
Diagnostic Couplers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-100-4
Replacing The Case Drain Filter . . . . . . . . . . . . . . . . . . . 10-100-3
Replacing The Hydraulic Filter. . . . . . . . . . . . . . . . . . . . . 10-100-3
Replacing The Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . 10-100-2

LIFTING AND BLOCKING THE EXCAVATOR . . . . . . . . . . . . 10-10-1

LIFTING THE EXCAVATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11-1

LUBRICATION OF THE EXCAVATOR . . . . . . . . . . . . . . . . . 10-110-1

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-110-1

Continued On Next Page

337/341 Excavator
10-01
 SAFETY AND MAINTENANCE (CONT’D)

OPERATOR CAB (ROPS/TOPS) . . . . . . . . . . . . . . . . . . . . . . 10-20-1

Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-2
Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1

RIGHT SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-41-1

Opening And Closing The Right Side Cover . . . . . . . . . . . 10-41-1

SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-150-1

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . 10-150-1

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . 10-130-1

TAILGATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
Adjusting The Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
Adjusting The Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
Opening And Closing The Tailgate . . . . . . . . . . . . . . . . . . 10-40-1

TRANSPORTING THE EXCAVATOR . . . . . . . . . . . . . . . . . . . 10-30-1

TRAVEL MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-1

Checking Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-120-1
Draining The Travel Motor . . . . . . . . . . . . . . . . . . . . . . . . 10-120-1

337/341 Excavator
10-02
LIFTING AND BLOCKING THE EXCAVATOR Figure 10-10-6

WARNING
Put jackstands under the blade and rear corners of
the undercarriage before working under the machine.
Failure to block up the machine may allow it to move
or fall and result in injury or death.
W-2218-1195

WARNING P11367

Fully raise the blade and install jackstands under the

AVOID INJURY blade [Figure 10-10-5] and track frame [Figure 10-10-6].
Keep fingers and hands out of pinch points when
checking the track tension. Raise the boom until all the machine weight is on the
W-2142-0903
jackstands.

Figure 10-10-5 Repeat the procedure for the other side.

Stop the engine.

P11368

Raise the machine using the boom and arm [Figure 10-
10-5].

10-10-1 337/341 Excavator

LIFTING THE EXCAVATOR Figure 10-11-8

Figure 10-11-7

1
1

P-49277

P-49186
Figure 10-11-9

Fully extend the cylinders of the bucket, arm & boom so

that the excavator is in the position as shown [Figure 10-
11-7].

Raise the blade all the way.

2
Put all the control levers in neutral.

WARNING
AVOID INJURY OR DEATH N-23184
• Use a lifting fixture with sufficient capacity for the
weight of the excavator plus any added
attachments. Fasten chains to the ends of the blade (Item 1) [Figure
• Maintain center of gravity and balance when 10-11-7] & [Figure 10-11-8] and up to a lifting fixture
lifting. above the canopy/cab. The lifting fixture must extend
• Do not swing boom or upperstructure. Engage over the sides of the canopy/cab to prevent the chains
the upperstructure slew lock. from hitting the ROPS/TOPS.
• Never lift with operator on machine.
W-2202-0607 Install a 1 in. (25 mm) bolt and nut (Grade 5 or 8) through
the holes at the top of the boom (Item 2) [Figure 10-11-7]
& [Figure 10-11-9]. Fasten a chain from the bolt to the lift
fixture.

10-11-1 337/341 Excavator

OPERATOR CAB (ROPS/TOPS) Figure 10-20-12

Emergency Exit

The left door, front window, and right rear window provide
exits.

Figure 10-20-10

P-49118

Exit through the window [Figure 10-20-12].

1
Figure 10-20-13

P-49176

Pull forward on the latch (Item 1) [Figure 10-20-10].

Figure 10-20-11

P-49127

1 Raise the front window and exit through the window

[Figure 10-20-13].

P-49177

Pull the latch/handle (Item 1) [Figure 10-20-11] forward

to open the window.

Push the handle back to close the window.

10-20-1 337/341 Excavator

OPERATOR CAB (ROPS/TOPS) (CONT’D)

Cab Door

Figure 10-20-14

P-42570

The cab door (Item 1) [Figure 10-20-14] can be locked

with the same key as the starter switch (if equipped).

Figure 10-20-15

P-49096

Push the door all the way open until the latch engages to
hold the door in the open position.

Firmly pull the door away from the cab to disengage the
latch and close the door [Figure 10-20-15].

10-20-2 337/341 Excavator

TRANSPORTING THE EXCAVATOR Figure 10-30-17

When transporting the machine, observe the rules, motor

vehicle laws, and vehicle limit ordinances. Use a
transport and towing vehicle of adequate length and
capacity. 1

Secure the parking brakes and block the wheels of the

transport vehicle.

Align the ramps with the center of the transport vehicle.

Secure the ramps to the truck bed and be sure ramp
angle does not exceed 15 degrees.

Use metal loading ramps with a slip resistant surface. 1

P-49274
Use ramps that are the correct length and width and can
support the weight of the machine.
Figure 10-30-18
The rear of the trailer must be blocked or supported when
loading or unloading the excavator to prevent the front of
the transport vehicle from raising.

Determine the direction of the track movement before

moving the machine (blade forward).

Figure 10-30-16 1

P-49101

Fasten chains to the front corners of the blade (Item 1)

[Figure 10-30-17] and to the tie down loop at the rear of
the track frame (Item 1) [Figure 10-30-18] to prevent it
from moving when going up or down slopes or during
sudden stops.
P-49103
Use chain binders to tighten the chains and then safely
tie the chain binder levers to prevent loosening.
Move the machine forward onto the transport vehicle
[Figure 10-30-16].

Do not change direction of the machine while it is on the

ramps.
WARNING
AVOID SERIOUS INJURY OR DEATH
Lower the boom, arm, bucket, and blade to the transport
Adequately designed ramps of sufficient strength are
vehicle.
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
Stop the engine and remove the key (if equipped).
break and cause personal injury.
W-2058-0807
Put blocks at the front and rear of the tracks.

10-30-1 337/341 Excavator

TAILGATE Adjusting The Bumper

Opening And Closing The Tailgate Figure 10-40-2

WARNING
AVOID INJURY OR DEATH
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.
W-2012-0497

WARNING
P-49180

Keep the rear door closed when operating the

machine. Failure to do so could seriously injure a
The door bumper (Item 1) [Figure 10-40-2] can be
bystander.
adjusted for alignment with the tailgate.
W-2020-1285

Close the tailgate before operating the excavator.

Figure 10-40-1
Adjusting The Latch

Figure 10-40-3
1

1
P-49154

Pull the latch (Item 1) [Figure 10-40-1] and pull the

P-49153
tailgate open.

Push firmly to close the tailgate. The door catch (Item 1) [Figure 10-40-3] can be adjusted
for alignment.
NOTE: The tailgate can be locked using the start key.
Close the tailgate before operating the excavator.

10-40-1 337/341 Excavator

RIGHT SIDE COVER

Opening And Closing The Right Side Cover

Figure 10-41-4

P-16613

Pull the latch up (Item 1) [Figure 10-41-4] and raise the

right side cover.

NOTE: The right side cover can be locked using the

start key.

10-41-1 337/341 Excavator

SERVICE SCHEDULE

Chart
Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early
failures. The service schedule is a guide for correct
maintenance of the Bobcat Excavator.
WARNING
AVOID INJURY OR DEATH
Instructions are necessary before operating or servicing
machine. Read and understand the Operation &
Maintenance Manual, Operator’s Handbook and signs
(decals) on machine. Follow warnings and instructions in
the manuals when making repairs, adjustments or
servicing. Check for correct function after adjustments,
repairs or service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0807

SERVICE SCHEDULE HOURS

ITEM
Engine Coolant
Engine Oil
Hydraulic Fluid, Hoses and
Tubelines, Reservoir Breather Cap leaks. Repair or replace as needed.
Engine Air Filter and Air System Check condition indicator and empty dust cup as needed. Check air system
Tracks
Indicators and Lights
Operator Canopy/Cab
Seat Belt
Safety Signs and Safety Treads
Pivot Points
Cab Heater Air Filter
Console Lockout
X-Change ™
Swing Circle and Pinion
Fuel Tank & Filter
Battery
Accessory Drive Belt
Spark Arrestor Muffler
Fuel Filter
Travel Motor
Radiator, Oil Cooler, *A/C
Engine Oil and Filter
Primary Hydraulic Filter
Case Drain Filter
Alternator & Starter
Engine Valves
Engine Cooling System
Hydraulic System
Travel Motor
* If Equipped
● Also at first 50 Hours
■
SERVICE REQUIRED 8-10 50 100 250 500 1000
Check coolant level. Add premixed coolant as needed. ■
Check the engine oil level and add as needed.
Check the hydraulic fluid level and add as needed. Check for damage and
for leaks.
Check and adjust track tension as needed.
Check for correct operation of all indicators and lights.
Check condition. Check mounting hardware.
Check condition. Check mounting hardware.
Check for damaged signs (decals) and safety treads. Replace any signs or
safety treads that are damaged or worn.
Grease all machinery pivot points.
Clean the filter as needed.
Check console lockout for proper operation. Repair or replace as needed.
Lubricate and inspect for damage or loose parts.
Grease two fittings.
Drain water and sediment from fuel tank and fuel filter.
Check battery, cables, connections and electrolyte level. Add distilled water
as needed.
Check condition of belt and adjust as needed. ●
Clean the spark chamber.
Replace fuel filter.
Check the oil level in both travel motors
Clean debris from the radiator fins.
Replace oil and filter use CD or better grade oil and Bobcat filter. ●
Replace the primary hydraulic filter. ^
Replace the case drain filter. ^
Check the alternator and starter connections.
Check and adjust the engine valve clearance.
Drain and flush the cooling system. Replace the coolant.
Replace the hydraulic fluid and filters. Clean the reservoir.
Replace the oil in both travel motors.
^ Also at first 100 Hours
■ Or every 6 months.

10-50-1 337/341 Excavator

AIR CLEANER Replacing The Filters

Checking Outer Filter

See Service Schedule for the correct service interval. Pull out on the locking tab (Item 2) [Figure 10-60-5].
(See SERVICE SCHEDULE on Page 10-50-1.)
Remove and clean the dust cup (Item 3) [Figure 10-60-
Figure 10-60-5 5].
1
Figure 10-60-6

N-23145
N-23143

N-23144
Check the condition indicator (Item 1) [Figure 10-60-5]. If
the red ring shows in the condition indicator, the filter
needs to be replaced. Pull the outer filter (Item 1) [Figure 10-60-6] from the air
cleaner housing.
Replace the inner filter every third time the outer filter is
replaced or as indicated. Check the housing for damage.

Clean the housing and the seal surface. DO NOT use

compressed air.

Install a new filter.

10-60-1 337/341 Excavator

AIR CLEANER (CONT’D) Figure 10-60-8

Replacing The Filters (Cont’d)

Outer Filter (Cont’d)

Figure 10-60-7

1
3
2

1
N-23145

Remove the dust cup, outer filter and inner filter (Item 1)
[Figure 10-60-8].

P-23143 NOTE: Make sure all sealing surfaces are free of dirt
and debris.

Install the dust cup (Item 1) [Figure 10-60-7] and turn 1/8 Install the new inner filter.
turn.
Install the outer filter and the dust cup.
Push the locking tab in (Item 2) [Figure 10-60-7].
Press the button on the condition indicator to remove the
Check the air intake hose and the air cleaner housing for red ring.
damage. Make sure all connections are tight.

Inner Filter

Only replace the inner filter under the following

conditions:

• Replace the inner filter every third time the outer filter
is replaced.

• After the outer filter has been replaced, press the

button (Item 3) [Figure 10-60-7] on the top of the
condition indicator and start the engine. Run at full
RPM, then reduce engine speed and stop the engine.
If the red ring shows in the condition indicator, replace
the inner filter.

10-60-2 337/341 Excavator

HEATER AIR FILTER Figure 10-61-11

Fresh Air Filter

Figure 10-61-9

P-73460
1
2
Installation: Install the filter with the arrows that indicate
P-73459 air flow direction (Item 1) [Figure 10-61-11] pointing
towards the heater/AC housing.

The heater filter must be cleaned regularly. The filter is

located at the left of the operator seat [Figure 10-61-9].

Turn the fastener (Item 1) 1/4 turn and remove the cover
(Item 2) [Figure 10-61-9].

Figure 10-61-10

P-73461

Pull the filter (Item 1) [Figure 10-61-10] out of the heater/

AC housing.

Use low air pressure to clean the filter; replace when very
dirty.

10-61-1 337/341 Excavator

COOLING SYSTEM

Check the cooling system every day to prevent over-

heating, loss of performance or engine damage. WARNING
Cleaning The Cooling System
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
NOTE: Allow the cooling system and engine to cool
of the following conditions exist:
before servicing or cleaning the cooling
• When fluids are under pressure.
system.
• Flying debris or loose material is present.
• Engine is running.
Open the tailgate.
• Tools are being used.
W-2019-0907
Figure 10-70-12

P-49137

Use air pressure or water pressure to clean the radiator

and oil cooler (Item 1) [Figure 10-70-12]. Be careful not
to damage fins when cleaning.

Close the tailgate.

WARNING
AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1203

10-70-1 337/341 Excavator

COOLING SYSTEM (CONT’D)

Checking Coolant Level

Open the tailgate.

IMPORTANT
AVOID ENGINE DAMAGE
Figure 10-70-13
Always use the correct ratio of water to antifreeze.

Too much antifreeze reduces cooling system

efficiency and may cause serious premature engine
damage.

Too little antifreeze reduces the additives which

protect the internal engine components; reduces the
boiling point and freeze protection of the system.

1 Always add a premixed solution. Adding full strength

concentrated coolant can cause serious premature
engine damage.
I-2124-0497

P-49161

Check the coolant level in the coolant recovery tank (Item

1) [Figure 10-70-13].

The coolant level must be between the MIN and MAX

marks on the coolant recovery tank when the engine is
cold.

NOTE: The cooling system is factory filled with

propylene glycol (purple color). DO NOT mix
propylene glycol with ethylene glycol.

Close the tailgate.

10-70-2 337/341 Excavator

COOLING SYSTEM (CONT’D) Put a hose on the drain valve on the engine block.

Replacing The Coolant Figure 10-70-16

See Service Schedule for correct service intervals. (See

SERVICE SCHEDULE on Page 10-50-1.)

WARNING 1

AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1203

Figure 10-70-14 P-49237

Open the drain valve (Item 1) [Figure 10-70-16] and

drain the coolant into a container.

1 After all the coolant is removed, close both drain valves.

Recycle or dispose of the used coolant in an

environmentally safe manner.

Mix the coolant in a separate container. (See FUEL,

COOLANT AND LUBRICANTS on Page SPEC-60-1.)

NOTE: The cooling system is factory filled with

P-49182 propylene glycol (purple color). DO NOT mix
propylene glycol with ethylene glycol.

When the engine is cool, loosen and remove the radiator Add premixed coolant; 47% water and 53% propylene
cap (Item 1) [Figure 10-70-14]. glycol to the recovery tank if the coolant level is low.

Figure 10-70-15 One gallon and one pint of propylene glycol mixed with
one gallon of water is the correct mixture of coolant to
provide a -34°F (-37°C) freeze protection.

Use a refractometer to check the condition of propylene

glycol in your cooling system.

Add premixed coolant until the level is correct.

Run the engine until it is at operating temperature. Stop

the engine. Check the coolant level and add as needed.
Be sure the radiator cap is tight.

Add coolant to the recovery tank as needed.

1 P-49151 Close the tailgate.

Put a hose on the drain valve at the bottom of the

radiator. Open the drain valve (Item 1) [Figure 10-70-15]
and drain the coolant into a container.

10-70-3 337/341 Excavator

FUEL SYSTEM

Fuel Specifications WARNING

Use only clean, high quality diesel fuel, Grade No. 2 or
Grade No. 1.
The following is a suggested blending guideline which
should prevent fuel gelling problems during freezing
temperature
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-0807

Temp. F° (C°) No. 2 No. 1

Removing Water From The Fuel Filter
Above +15° (-9°) 100% 0%
Down to -20° (-29°) 50% 50%
Open the tailgate.
Below -20° (-29°) 0% 100%
Figure 10-80-18
See your fuel supplier for local recommendations.

Filling The Fuel Tank

Figure 10-80-17

P-49161

Loosen the drain (Item 1) [Figure 10-80-18] at the

bottom of the filter to drain water from the filter.
P-49110
See the Service Schedule for the service interval when to
remove the water from the fuel filter. (See SERVICE
Open the right side cover and remove the fuel fill cap SCHEDULE on Page 10-50-1.)
(Item 1) [Figure 10-80-17].
Close the tailgate.
Use a clean, approved safety container to add fuel. Add
fuel only in an area that has a free movement of air and
no flames or sparks. NO SMOKING!

Install and tighten the fuel fill cap. Close the right side
cover.

Clean up any spilled fuel.

10-80-1 337/341 Excavator

FUEL SYSTEM (CONT’D) Fuel Filter

Draining The Fuel Tank See the Service Schedule for the service interval when to
replace the fuel filter. (See SERVICE SCHEDULE on
Open the tailgate. Page 10-50-1.)

Figure 10-80-19 Open the tailgate.

Figure 10-80-20

P-49181

P-49161
See the Service Schedule for the correct service interval.
(See SERVICE SCHEDULE on Page 10-50-1.)
Remove the filter (Item 1) [Figure 10-80-20].
Remove the hose (Item 1) [Figure 10-80-19] from the
fuel injection pump. Route the hose to the bottom of the Clean the area around the filter housing.
engine compartment and out the tailgate.
Put oil on the seal of the new filter.
Drain the fuel into a container.
Install the fuel filter and hand tighten.
Reuse, recycle or dispose of fuel in an environmentally
safe manner. Remove air from the fuel system. (See Removing Air
From The Fuel System on Page 10-80-3.)
Close the tailgate.
Close the tailgate.

WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807

10-80-2 337/341 Excavator

FUEL SYSTEM (CONT’D)

Removing Air From The Fuel System

WARNING
After replacing the fuel filter or when the fuel tank has run
out of fuel, air must be removed from the fuel system AVOID INJURY OR DEATH
before starting the engine. Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
Open the tailgate. death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
Figure 10-80-21 not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a physician familiar with this injury.
W-2072-0807

P-49161

Open the fuel filter vent (Item 1) [Figure 10-80-21].

Figure 10-80-22

P-49171

Operate the hand pump (priming bulb) (Item 1) [Figure

10-80-22] until the fuel flows from the vent with no air
bubbles.

Close the vent (Item 1) [Figure 10-80-21].

Start the engine. It may be necessary to open the vent

(Item 2) [Figure 10-80-22] (at the fuel injection pump)
briefly until the engine runs smoothly.

Close the tailgate.

10-80-3 337/341 Excavator

ENGINE LUBRICATION SYSTEM Oil Chart

Checking Engine Oil Figure 10-90-24

Check the engine oil every day before starting the engine
for the work shift.

Figure 10-90-23

P-49156

Open the tailgate and remove the dipstick (Item 1)

[Figure 10-90-23].
Use a good quality motor oil that meets the correct API
Service Classification. See the oil chart [Figure 10-90-
Keep the oil level between the marks on the dipstick.
24].

10-90-1 337/341 Excavator

ENGINE LUBRICATION SYSTEM (CONT’D) Figure 10-90-27

Replacing Oil And Filter

See the Service Schedule for the service interval for

replacing the engine oil and filter. See SERVICE
SCHEDULE on Page 10-50-1

Run the engine until it is at operating temperature. Stop 1

the engine.

Open the tailgate.

Figure 10-90-25

P-49152

Remove the oil filter (Item 1) [Figure 10-90-27] and clean

the filter housing surface.

Use a genuine Bobcat replacement filter. Put clean oil on

the filter gasket. Install the filter and hand tighten.

Install and tighten the oil plug.

1
Return the drain hose to the storage position.

P-49157 Figure 10-90-28

Remove the drain hose (Item 1) [Figure 10-90-25] from

the storage position.

Figure 10-90-26

P-49159

1 Remove the fill cap (Item 1) [Figure 10-90-28].

Put oil in the engine. (See FUEL, COOLANT AND

P-49158 LUBRICANTS on Page SPEC-60-1.)

Remove the plug (Item 1) [Figure 10-90-26]. Drain the oil
into a container.
Recycle or dispose of used oil in an environmentally safe
manner.
Install the fill cap. Start the engine and let it run for
several minutes.
Stop the engine. Check for leaks at the oil filter. Check
the oil level. Add oil as needed if it is not at the top mark
on the dipstick.

Close the tailgate.

10-90-2 337/341 Excavator

HYDRAULIC SYSTEM Add the correct fluid to the reservoir until it is visible in the
sight gauge. ((See FUEL, COOLANT AND
Checking And Adding Hydraulic Oil LUBRICANTS on Page SPEC-60-1.).)

Put the machine on a flat level surface. Check the cap and clean as necessary. Replace the cap
if damaged.
Retract the arm and bucket cylinders, put the bucket on
the ground and lower the blade. Stop the engine. Install the cap.

Open the tailgate. Close the tailgate.

Figure 10-100-29

P-49142

Check the hydraulic fluid level, it must be visible in the

sight gauge (Item 1) [Figure 10-100-29].

Clean the surface around the reservoir (breather) cap

and remove the cap (Item 2) [Figure 10-100-29] from the
reservoir.

Figure 10-100-30

P-49143

Check the condition of the fill strainer screen (Item 1)

[Figure 10-100-30]. Clean or replace as necessary.

Be sure the screen is installed before adding fluid.

10-100-1 337/341 Excavator

HYDRAULIC SYSTEM (CONT’D) Figure 10-100-32

Replacing The Hydraulic Oil

See the Service Schedule for the correct service interval.

(See SERVICE SCHEDULE on Page 10-50-1.)

WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or 1
death. Fluid leaks under pressure may not be visible. P-49148
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention Remove the drain hose cap (Item 1) [Figure 10-100-32].
from a physician familiar with this injury.
W-2072-0807 Drain the fluid into a container.

Recycle or dispose of the fluid in an environmentally safe

Retract the arm and bucket cylinders, lower the bucket
manner.
and blade to the ground. Stop the engine.
Install the drain hose cap (Item 1) [Figure 10-100-32].
Open the tailgate.
Add the correct fluid to the reservoir until it is visible in the
Figure 10-100-31
sight gauge. ((See FUEL, COOLANT AND
LUBRICANTS on Page SPEC-60-1.).)

Run the machine through the hydraulic functions. Stop

the engine. Check the fluid level and add as needed.

Close the tailgate.

P-49144

Pull the hydraulic reservoir drain hose (Item 1) [Figure

10-100-31] out of the excavator upperstructure.

10-100-2 337/341 Excavator

HYDRAULIC SYSTEM (CONT’D) Replacing The Case Drain Filter

Replacing The Hydraulic Filter Open the right side cover.

See the Service Schedule for the correct service interval.
(See SERVICE SCHEDULE on Page 10-50-1.)
Open the right side cover.
Figure 10-100-33
Remove the filter (Item 2) [Figure 10-100-33].
Clean the housing where the filter gasket makes contact.
Put clean hydraulic fluid on the gasket. Install the new
filter and hand tighten only.

Close the right side cover.

2
1 WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-0807

P-49150

Remove the hydraulic filter (Item 1) [Figure 10-100-33].

Clean the housing where the filter gasket makes contact.

Put clean hydraulic fluid on the gasket. Install the new

filter and hand tighten only.

Close the right side cover.

10-100-3 337/341 Excavator

HYDRAULIC SYSTEM (CONT’D) Figure 10-100-36

Diagnostic Couplers

Figure 10-100-34

1
1

P-49145

The test port (Item 1) [Figure 10-100-36] located on the

P16613 manifold assembly, is used to check pilot pressure to the
left joystick, right joysticks and auxiliary pedal.

Open the right side cover (Item 1) [Figure 10-100-34]. Figure 10-100-37

There are four diagnostic ports located on the hydraulic

circuitry.

Figure 10-100-35

P-49147

The test port (Item 1) [Figure 10-100-37] located on the

build up valve, is used to bleed air out of the hydraulic
P-49146 system after a major hydraulic service has been
completed. (See BUILD UP VALVE on Page 20-170-1.)

The port (Item 1) [Figure 10-100-35], located on the

control valve is to test hydraulic pump pressure.

The test port (Item 2) [Figure 10-100-35] on the

hydraulic control valve is used to check hydraulic pump
load sense pressure.

10-100-4 337/341 Excavator

LUBRICATION OF THE EXCAVATOR Figure 10-110-39

Procedure

Lubricate the hydraulic excavator as specified in the

6
SERVICE SCHEDULE for the best performance of the
machine. See SERVICE SCHEDULE on Page 10-50-1 5
6
Always use a good quality lithium based multipurpose
grease when lubricating the machine. Apply the lubricant
until extra grease shows.
5
Lubricate the following locations on the hydraulic
6
excavator EVERY 8-10 HOURS:
7
Figure 10-110-38 5 P-49112

4
2 5. Boom Swing Pin (3) [Figure 10-110-39]
2
6. Boom Swing Pivot (3) [Figure 10-110-39]

7. Boom Cylinder Base End (1) [Figure 10-110-39]

Figure 10-110-40
3
3

1
1

P-49114

8
Ref Description (# of Fittings)

1. Blade Cylinder Rod End (2) [Figure 10-110-38]

2. Blade Cylinder Base End (2) [Figure 10-110-38]

3. Blade Pivots (2) [Figure 10-110-38] P-49113

4. Boom Swing Cylinder Rod End (1) [Figure 10-110-

38] 8. Boom Pivot (1) [Figure 10-110-40]

10-110-1 337/341 Excavator

LUBRICATION OF THE HYDRAULIC EXCAVATOR Figure 10-110-43
(CONT’D)

Procedure (Cont’d)

Figure 10-110-41
14
10 15

15

15
P19384

14. Bucket Cylinder Rod End (1) [Figure 10-110-43]

9 P-49111 15. Bucket Pivot (3) [Figure 10-110-43]

Figure 10-110-44
9. Boom Cylinder Rod End (1) [Figure 10-110-41]

10. Arm Cylinder Base End (1) [Figure 10-110-41]

Figure 10-110-42

17 17
11

16

13 P-19385

12 16. X-Change Latch (1) [Figure 10-110-44]

P-49108 17. X-Change Pivot Pin (2) [Figure 10-110-44]

11. Arm Cylinder Rod End (1) [Figure 10-110-42]

12. Arm Pivot (1) [Figure 10-110-42]

13. Bucket Cylinder Base End (1) [Figure 10-110-42]

10-110-2 337/341 Excavator

LUBRICATION OF THE HYDRAULIC EXCAVATOR Figure 10-110-46
(CONT’D)

Procedure (Cont’d)
21
Figure 10-110-45

19
20 18

P-49109

21
18. Boom Swing Cylinder Base End (1) [Figure 10-110-
45]

Lubricate the following locations on the hydraulic

excavator EVERY 50 HOURS:
P-49138

19. Slew Circle (1) [Figure 10-110-45]

21. Tailgate Hinge (2) [Figure 10-110-46]
20. Slew Pinion (1) [Figure 10-110-45]. (Install 3 to 4
pumps of grease then rotate the upperstructure 90°.
Install 3 to 4 pumps of grease and again rotate the
upperstructure 90°. Repeat this until the slew pinion
has been greased at four positions.)

10-110-3 337/341 Excavator

TRAVEL MOTOR Draining The Travel Motor

Checking Oil Level See Service Schedule for the correct service interval.
(See SERVICE SCHEDULE on Page 10-50-1.)
Figure 10-120-47
Park the excavator on a level surface with plugs (Item 1 &
2) [Figure 10-120-47] in the position shown. Remove
both plugs and drain the lubricant into a container.

2
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-0807
P-49184

Install the bottom plug (Item 2 [Figure 10-120-47]). Add

Park the excavator on a level surface with the plugs (Item
1 & 2) [Figure 10-120-47] in the position as shown.
Remove the plug (Item 1) [Figure 10-120-47]. The lube
level must be at the bottom edge of the hole.
lubricant through the top plug hole until the lube level is at
the bottom edge of the hole. (See FUEL, COOLANT AND
LUBRICANTS on Page SPEC-60-1.)
Install the plug (Item 1) [Figure 10-120-47].

Add lubricant through the hole if the lube level is low.

(See FUEL, COOLANT AND LUBRICANTS on Page
SPEC-60-1.)

10-120-1 337/341 Excavator

SPARK ARRESTOR MUFFLER Figure 10-130-48

See Service Schedule for the correct service interval.

See SERVICE SCHEDULE on Page 10-50-1

Do not operate the excavator with a defective exhaust

system.

IMPORTANT 1

This excavator is factory equipped with a U.S.D.A.

Forestry Service approved spark arrestor muffler. It
is necessary to do maintenance on this spark P-49132
arrestor muffler to keep it in working condition. The
spark arrestor muffler must be serviced by dumping
the spark chamber every 100 hours of operation. Remove the plug (Item 1) [Figure 10-130-48] from the
bottom of the muffler.
If this machine is operated on flammable forest,
brush or grass covered land, it must be equipped Start the engine and run for about 10 seconds while a
with a spark arrestor attached to the exhaust system second person, wearing safety glasses, holds a piece of
and maintained in working order. Failure to do so will wood over the outlet of the muffler. The carbon deposits
be in violation of California State Law, Section 4442 will be forced out of the muffler plug hole.
PRC.
Stop the engine. Install and tighten the plug.
Make reference to local laws and regulations for
spark arrestor requirements. Close the tailgate.
I-2061-0195

WARNING
When the engine is running during service, the
steering levers must be in neutral.

Failure to do so can cause injury or death.

W-2203-0595

Stop the engine. Open the tailgate.

10-130-1 337/341 Excavator

ENGINE ACCESSORY DRIVE BELT Belt Adjustment

Belt Tension Figure 10-140-50

Open the tailgate.

Figure 10-140-49 2
1

P-49235

Loosen the nut (Item 1) on the belt idler pulley. Loosen

P-49133 the nut (Item 2) and tighten the bolt (Item 3) until the belt
tension is correct. Tighten the two nuts (Item 1) & (Item 2)
[Figure 10-140-50].
Using a belt tension gauge, measure the belt tension
midway between the crankshaft pulley and alternator
pulley [Figure 10-140-49].

Belt tension is as follows:

New belt 107 - 114 ft.-lb. (145 - 155 N•m)
Used belt 92 - 99 ft.-lb. (125 - 134 N•m)

10-140-1 337/341 Excavator

SEAT BELT Figure 10-150-51

Inspection And Maintenance

WARNING
Failure to properly inspect and maintain the seat belt
can cause lack of operator restraint resulting in
serious injury or death.
W-2466-0703

Check the seat belt daily for correct function.

Inspect the seat belt system thoroughly yearly or more

often if the machine is exposed to severe environmental
conditions or applications.

The seat belt system should be repaired or replaced if it

shows cuts, fraying, extreme or unusual wear, significant
discolorations due to ultraviolet (UV) rays from the sun,
dusty/dirty conditions, abrasion to the seat belt webbing,
or damage to the buckle, latch plate, retractor (if
equipped), or hardware.

B-22283

The items below are referenced in [Figure 10-150-51].

1. Check the seat belt webbing. If the system is

equipped with a retractor, pull the webbing completely
out and inspect the full length of the webbing. look for
cuts, wear, fraying, dirt and stiffness.

2. Check the buckle and latch for proper function. Make

sure latch plate is not excessively worn, deformed or
buckle is not damaged.

3. Check the retractor web storage device (if equipped)

by extending the seat belt webbing to determine if it
extends and retracts the webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV)

rays from the sun or extreme dust or dirt. If the original
color of the webbing in these areas is extremely faded
and / or the webbing is packed with dirt, the webbing
strength may have weakened.

See your Bobcat dealer for approved seat belt system

replacement parts for your machine.

10-150-1 337/341 Excavator

HYDRAULIC SYSTEM INFORMATION (CONT'D) Figure 20-10-2

Description

IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly 1
damage the system.
I-2003-0888
N-23435

The following tools will be needed for testing the

hydraulic system: The test port (Item 1) [Figure 20-10-2] located on the
manifold assembly, is used to check pilot pressure to the
MEL1355 - Test Kit left joystick, right joystick and auxiliary pedal.

The hydraulic system has four diagnostic couplers for Figure 20-10-3
checking system pressures.

Figure 20-10-1

N-23436

P16613 The test port (Item 1) [Figure 20-10-3] on the hydraulic

control valve is used to check pump pressure.

They are located under the right side access cover (Item
1) [Figure 20-10-1].

20-10-8 337/341 Excavator

HYDRAULIC SYSTEM INFORMATION (CONT'D)

Description (Cont'd)

Figure 20-10-4

N-23437

The test port (Item 1) [Figure 20-10-4] on the hydraulic

control valve is used to check pump load sense pressure.

Figure 20-10-5

N-23438

The test port (Item 1) [Figure 20-10-5] located on the

build up valve, is used to bleed air out of the hydraulic
system after a major hydraulic service has been
completed.

20-10-9 337/341 Excavator

BOOM CYLINDER Figure 20-20-3

Testing

Lower the boom/bucket and blade to the ground.

With the engine off, turn the key to the ON position and
move both hydraulic control levers to relieve hydraulic 1
pressure.

Figure 20-20-1
1

P-50698

Remove the snap ring (Item 1) [Figure 20-20-3] and

washer from the cylinder rod end pin.

Figure 20-20-4

P-50711

Support the boom with a chain hoist (Item 1) [Figure 20- 1

20-1].

Figure 20-20-2

P-50699
1

Remove the pin (Item 1) [Figure 20-20-4].

P-50697

Install a sling (Item 1) [Figure 20-20-2] and hoist to the

rod end of the boom cylinder. Support the cylinder with
the hoist.

20-20-1 337/341 Excavator

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