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Document No.

CONTROLLED VOLUME PUMP A307-0IY-16-45-DS-01CD


Rev. No. A
Format Rev.1 Issue Date-01/07/2009 Page 2 of 2
60 INSPECTION & TESTING
61 Description Required Witnessed Description Required Witnesse
62 Hydrostatic Material Certificates
63 Performance Test Shop Inspection
64 Steady State Accr. Dismantle & Insp. after test
65 Repeatability R.V. Test (Mfr. shop)
66 Linearity Diaphragm Rupture Detection (Functional)
67 DRIVER
68 Type of Driver: Elec.Motor Steam Driven: Air Motor:
69 Driver Supplied & mounted by Pump Manufacturer Driver Supplied & mounted by others
70 Driver kW: Speed (rpm):
71 WEIGHTS
72 Pump with Driver & Base Frame (Kg): Relief Valve (Kg):
73 Skid size (lxbxh) (m): Total Weight (Kg):
74 Suction Pulsation Dampener (Kg): Discharge Pulsation Dampener (Kg):
75 Skid Size (lxbxh) (m): Total Weight (Kg):
76 CONTROLS
77 Type of Stroke Control:
78 Manual Automatic Remote Local
79 Signal:
80 Pneumatic (kg/cm²g): Minimum: Maximum:
81 Electronic (mA): Minimum: Maximum:
82 Remarks: Range: 0-100% (Precision at minimum rate shall be 2%)
83 ACCESSORIES
84 Speed Reducer supplied & mounted by Pump Manufacturer: Relief Valve supplied & mounted by Pump Manufacturer:
85 Make: Make:
86 Integral Separate Internal External
87 Model Gear Ratio: Suction and Discharge manifold piping supplied &
88 Common Base Plate under: Pump, gear box & driver mounted by Pump Manufacturer
89 Coupling supplied & mounted by Pump Manufacturer: Back Pressure Valve
90 Make: Calibration Pot: At Suction At Discharge
91 Type: Flexible Metallic & non sparking guard Common to all pump units Separate
92 Gas Precharging Kit: (if required) With Level Guage
93 Puls. Dampener (Suct) (Remark- 2) Type:
94 Puls. Dampener (Disch) (Remark- 3) Type:
95 Diaphragm Rupture Detection System
96 REMARKS
97 1. Pump casing design pressure shall not be less than 9 kg/cm² g @ 65 Deg C
98 2. Pump manufacturer shall supply & mount Suction pulsation dampener, if the same is required to reduce the NPSHR.
99 3. Pump manufacturer shall supply & mount Discharge pulsation dampener to limit the pulsation with in ± 3%.
100 4. Indicated value of NPHA does not include acceleration head loss. Same is to be finalized by package vendor.
101 5. The pump manufacturer shall supply each controlled Volume pump unit complete with speed reducer, driver, suction pulsation
102 dampener (if reqd. or specified), discharge pulsation dampener, suction & discharge manifold piping duly prefabricated for multi head -
103 pumps, relief valves, instrumentation etc. all duly mounted on a single common base plate, in the pump manufacturer's shop
104 prior to shop testing.
105 6. Pumps will be provided with PSVs at discharge and shall be sized to relieve full capacity of Pump at 10% accumulation.
106 -4503, PSV-4504 in P&ID No. A166-04-41-IY-1145 and pulsation dampner shall be supplied by
107 Vendor.
108 8. The new MS dye dozing pumps will be connected to the existing ms dye dozing system.
109 9.Refer metering pump process datasheet (Doc no A166-IY-04-DS-1630 )attached with this MR
110
111

19/05/2014 A TP/SPM PNR


DATE REV JOB ENGINEER REVIEWED & APPROVED

Format No. 1645-DS-231 Rev. 1 Copyrights EIL All rights reserved


Page 181 of 470
Document No.
CONTROLLED VOLUME PUMP A307-0IY-16-45-DS-01AB
Rev. No. A
Format Rev.1 Issue Date-01/07/2009 Page 1 of 2

1 GENERAL
2 Project: IREP Job no.: A307
3 Owner: M/s BPCL-KR Site: KOCHI, KERALA
4 Purchaser: M/s EIL Unit: OFFSITE Unit no.: IY
5 Item No.: IY-MT 01 A/B Service: Anti Static Additive dosing pump
6 No. Required: Two Working: One Std by: One Driver: Working: E. MOTOR Std by: E. MOTOR
7 Applicable to Proposals Purchase As Built
8 Scope Option & Information specified by Purchaser Information required from & options left to vendor. Vendor to cross [ ] the selected Option
9 Manufacturer: Size & Type: Model:
10 OPERATING CONDITIONS ( Also Refer Process data sheet & P&ID attached elsewhere)
11 Liquid: Anti Static Additive Capacity at PT (m3/hr):
12 Pumping Temperature ( C)(Nor/Max.): Amb / 65 Min:0.025 Nor: --- Rated: 0.1
13 Specific Gravity at PT/ 15 C: 0.920 Discharge Pressure (kg/cm²,G): (At package battery limit)
14 Vapour Pressure at PT(kg/cm²,a): 0.2-0.3 Min: Nor: Rated: 3
15 Viscosity at PT(CST): 0.8-1.5 Suction Pressure (kg/cm²,G):
16 Corrosion Erosion caused by: No Min: Nor: Max :
17 Presence of Solids: Nil Differential Pressure (kg/cm²):
18 NPSH Available (w/o acceleration head) (m): Min: Nor: Rated:
19 SITE / INSTALLATION DATA
20 Location: Indoor Outdoor w/w/o roof Heated Unheated
21 Site Temperature( C): Max: Min: Elect. Area Hazard Div: Class: Group:
(Refer Electrical Section)
22 APPLICABLE CODES & STANDARDS
23 API STANDARD 675 2nd edition, EIL STANDARD SPECIFICATION 6-41-0021 Rev-4 &JOB SPECIFICATION A307-0IY-16-45-SP-5884

24 PERFORMANCE
25 Number of feeds: Plunger Speed (stroke/min): ( 100)
26 Rated Capacity (l/hr)/ (m3/hr): Plunger Diameter (mm):
27 Acceleration Head (m): Cylinder Diameter (mm): Length of Stroke (mm):
28 Plunger Linear speed (m/s): Pump Relief Valve Set Pressure (kg/cm²,g): 19 (Remark 6)
29 Volumetric efficiency (%):[ 90%] Pump Head MAWP (kg/cm²,g):
30 Mechanical Eff. (%): Overall Eff. (%): Hydro test Pressure (kg/cm²,g):
31 NPSH Required (m): Flow Repeatability:
32 BKW Rated (kW): BkW at R.V. Set Pr.: Thrust on plunger (kgf):
33 Packing Type: No. Of rings: Design Plunger Thrust (kgf):
34 CONSTRUCTON FEATURES
35 Nozzles Size / ANSI Rating Facing Position
36 Pump Suction
37 Pump Discharge
38 Suction Manifold (for multi head pumps)
39 Discharge Manifold (for multi head pumps)
40 Relief Valve Inlet
41 Outlet
42 Pulsation Inlet
43 Dampener
Suction Outlet
44 Pulsation Inlet
45 Dampener
Discharge Outlet
46 LIQUID END
47 Type: Diaphragm Plunger Valves per feed: Suction: Discharge:
48 No. of Heads: Simplex; Duplex; Multiplex Valve type:
49 Double OR Sandwich
50 MATERIALS
51 Liquid End: SS 304 Packing:
52 Contour Plate: Valve: SS 304
53 Hydraulic Diaphragm: PTFE Valve Guide: SS 304
54 Plunger: Valve Body: SS 304
55 Lantern Ring: Valve Gasket:
56 Packing Gland: Relief Valve: Body: Trim: SS 304
57 Calibration Pot: Glass with SS 304 Suction/Discharge Pulsation Dampener: SS304
58 Remarks:
59

Format No. 1645-DS-231 Rev. 1 Copyrights EIL All rights reserved


Page 182 of 470