Académique Documents
Professionnel Documents
Culture Documents
Turning Inserts B
2012 Toolholders D
Grooving G
MEGACOAT Hard MEGACOAT
Cut-Off H
Threading J
Spare Parts P
Technical
Information
V=
×D×N
1000
R
Index T
Table of Contents
KYOCERA Company Overview 4
2012
Turning How to Order Kyocera Cutting Tools
Small Tools
External Turning Toolholders D1-D48
E1-E42
GroovingTurning Toolholders
External G1-G103
D1-D48
Threading
External Turning Toolholders D1-D48
J1-J59
Spare Parts
External Turning Toolholders P1-P18
D1-D48
TechnicalTurning
External Information
Toolholders R1-R40
D1-D48
Index
External Turning Toolholders D1-D48
T1-T12
1
Kyocera Cutting Tool Global Network
2
Kyocera Cutting Tool Network
KYOCERA Cutting Tools
Global Technical Centers
Kyocera Industrial Ceramics Corporation (KICC), a core company of the Kyocera Group, is
a leading manufacturer and provider of cutting tool products, advanced ceramic components,
liquid crystal displays, thermal printheads, metallized
assemblies and industrial lenses. The Kyocera
Group is a diversified network of companies
working together to create new value for businesses
and consumers. Kyoto, Japan-based Kyocera
Corporation (NYSE: KYO), the group’s global
parent, employs approximately 64,000 people in
25 nations and recorded consolidated net sales of
approximately US$13 billion during the year ended KICC North American Headquarters
March 31, 2010. Hendersonville, NC
The Kyocera Industrial Ceramics Corporate headquarters are located in Mountain Home, NC
which also serves as the primary North American cutting tool manufacturing plant and is home
to the Cutting Tool Division Customer Service, Marketing, and Technical Center staff.
4
How to Order Kyocera Cutting Tool Products
Kyocera Cutting Tool products are sold exclusively through our North American line of
authorized distributors. To locate a local Kyocera Cutting Tool Distributor, please contact
Kyocera Customer Service at 800-823-7284.
◯: Indicates that an item is a World Express and available at our Worldwide Headquarters in Japan. Please
allow 5-7 business days for World Express items to arrive.
All Stock Standard and World Express items are subject to availability
Call us
• Kyocera Cutting Tool Customer Service – (800) 823-7284.
5
Insert Grades
A1~A16
Summary of Insert Grades A2~A6
Turning A2~A3
Small Tools A3
Grooving A4
Cut-Off A4
Drilling A5
Milling A5
Insert Selection Table A6
PCD MEGACOAT
CBN
Cutting Speed / Wear resistance
Ceramic
Cermet
Super
Micro-Grain Coated Carbide
Cermet
Coated
Super Micro-Grain
Carbide Carbide
A1
Summary of Insert Grades
A
Kyocera promotes reseach and development to help improve customers' productivity and profitability.
Kyocera provides high-quality inserts in various grades including Cermet, Coated Carbide, Coated Super Micro Grain Carbide, Carbide, Ceramic, PCD and CBN.
■ Turning
Insert Grades
TC Series
TC60 TC60
PV7020 PV7020
PV Series PV60 PV60
PV90 PV90
MEGACOAT PV7010 PV7010 PV7005
(PV Series) PV7025 PV7025
CA5505 CA4010
CA5515 CA6515 CA4115
CA Series CA5525 CA6525 CA4120
CA5535 CA4505
CA4515
Coated Carbide
A2
A
■ Turning
Insert Grades
Non-ferrous Metals Heat-resistant alloys / Inconel Hardened materials Sintered steel
Workpiece Material (Hardened steel / Chilled cast Iron)
(Aluminum / Non-ferrous metals / Non-metals)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30
CA6515
Coated Carbide
CA Series
CA6525
PR Series PR1125 PR930
PR1305
MEGACOAT PR1310
(PR Series)
PR1325 TN6010
TN60
Cermet
KT66
CF1 A66N
Ceramic PT600M
KBN510
KBN525
CBN KBN900
KBN05M KBN65M
KBN10M KBN70M
MEGACOAT KBN25M
KBN30M
KBN35M
PR1115 PR1115
MEGACOAT PR1225 PR1225
(PR Series)
MEGACOAT
NANO PR1425 PR1425
(PR Series)
A3
Summary of Insert Grades
A
■ Grooving / Cut-Off
Steel Cast Iron
Workpiece Material Stainless steel / Cast steel
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
Insert Grades
TN6020 TN6020
TN Series TN60 TN60 TN60
TN90 TN90
Cermet
TC40 TC40
TC Series
TC60 TC60
MEGACOAT PV7040
PV7040
(PV Series)
CR Series CR9025 CR9025
PR630 PR630
Coated Carbide
PR660 PR660
PR915 PR915 PR905
PR Series
PR930 PR930
PR1025 PR1025
PR1115
MEGACOAT PR1215 PR1215 PR1215
(PR Series) PR1225 PR1225
A65
Ceramic A66N
PT600M
KW10
Carbide
GW15
PR930
MEGACOAT PR1215
(PR Series) PR1225
Cermet TN60
A65
Ceramic A66N
PT600M
KW10 KW10
Carbide
GW15 GW15
KBN510
CBN
KBN525
KPD001 KPD001
PCD
KPD010 KPD010
A4
A
■ Milling
Steel Cast Iron
Workpiece Material Stainless steel / Cast steel
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
Insert Grades
TN60 TN60
Cermet
TN Series
TN100M TN100M
TC Series TC60 TC60
PR630 PR630
Coated Carbide
MEGACOAT PR1210
(PR Series)
KW10 KW10
Carbide
GW25 GW25
CBN KBN525
KPD001 KPD001
PCD KPD010 KPD010
KPD230 KPD230
■ Drilling
Steel Cast Iron
Workpiece Material Stainless steel / Cast steel
(Carbon steel / Alloy steel) (Gray cast iron / Nodular cast iron)
Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing
Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30
PR660 PR660
PR730 PR730 PR905
Coated Carbide
PR830 PR830
PR Series
PR915 PR915
PR930 PR930
PR1025 PR1025
MEGACOAT PR1225 PR1225
PR1210
(PR Series) PR1230
KW10
Carbide
GW15
MEGACOAT PR1230
(PR Series)
KW10 KW10
Carbide
GW15 GW15
A5
Summary of Insert Grades
A
■ Insert Material Selection Table
P M K N S H
Cutting Sintered
Application Stainless Gray Cast Nodular Cast Non-ferrous Heat-Resistant Titanium Hardened
Range Steel steel
Steel Iron Iron Metals Steel Alloys materials
Finishing
Insert Grades
TN6010 KT66
TN60 TN60 KBN60M CF1 A66N
TN6020 PV7025 KA30 TN60 KW10 PT600M TN6010
Turning
Cutting Dia.
PR1215 PR1215
Cut-Off
(Depends KW10
on the
PR1025 PR1025 KW10 KW10 KW10 PR1025 KW10 - -
workpiece
material) PR1225 PR1225 PR1225
TC60 TC60
PR630 PR630 KW10 KW10 KW10 KW10 KW10 PR930
-
PR930 PR930 GW15 GW15 GW15 GW15 GW15 PR1115
PR1115 PR1115
Stable Cutting
Roughing
Highlighted materials are recommended choice.
A6
Insert Grades
A
Cermet
Cermet
KYOCERA is known as the leading manufacturer of cermets.
Insert Grades
Cermet is a composite material combining Ceramic and Metal. Typical materials used
in cermets are TiC, TiN, TiCN and NbC. Designed to provide long tool life and excellent
surface finishes, cermets combine toughness with superior wear resistance.
PVD Coated Cermet
PVD Coated Cermet is coated on cermet substrate with a thin layer of high wear
resistance and high adhesion resistance by PVD (Physical Vapor Deposition)
technology. Generally because of the low processing temperature of PVD compared
with CVD, PVD Coated Cermet features less deterioration and more bending strength.
TN6020 • Super micro-grain cermet with superior wear resistance and toughness
Gray TiCN
(Super Micro-Grain) • Application: First choice cermet for steel and stainless steel cutting
• Tough cermet with improved oxidation resistance and thermal shock resistance
TN100M Gray TiCN+NbC
P • Application: Milling of steel at high speed
• Good balance of wear resistance and toughness
Steel TC40 Gray TiC+TiN
• Application: Grooving and threading of steel
PV7010 Blackish TiCN • Heat-resistant MEGACOAT on improved surface cermet with excellent wear resistance and toughness
(Super Micro-Grain) red (MEGACOAT) • Application: Stable and improved tool life in steel cutting, excellent surface finish
PV7025 Blackish TiCN • MEGACOAT on the super micro-grain cermet
(Super Micro-Grain) red (MEGACOAT) • Application: First choice PVD cermet for general steel cutting. High strength and long life given by MEGACOAT.
PV7040 Blackish TiC+TiN • MEGACOAT on the super micro-grain cermet
PVD
(Super Micro-Grain) red (MEGACOAT) • Application: First choice PVD cermet for general steel grooving. High strength and long life given by MEGACOAT.
K PV7005
Blackish
red
TiC+TiN
(MEGACOAT)
• Heat-resistant MEGACOAT on cermet with excellent wear resistance
• Application: High speed finishing of gray and nodular cast iron
Cast Iron
■ PV7025,PV7010,PV7005,PV7040,TN6020,TN6010
■ Application Map
● MEGACOAT Cermet
Ceramic • Improved tool life and high speed capability due to its superior
High
surface finish
PV7025: MEGACOAT for Steel
PV7010: MEGACOAT for Steel MEGACOAT
PV7025 Coated PV7005: MEGACOAT for Cast Iron
TN60 TN6020 Carbide
● Improved Surface Cermet
← Low
(Rotation)
(Revolution)
Products
Workpiece mounting
Vacuum pump
Ion
● Features
① No deterioration
Coating Material (Ti)
+ Power - ② No loss of Transverse Strength
Source
(Earth)
③ Excellent Chipping resistance
KYOCERA’s CVD coated carbide grades are based on ceramic thin film Reactor
CH4
• Stable cutting is achieved due to the superior toughness and crack ● Features
resistance
① Equally deposited on face
• Cutting times are reduced due to good chip control from effective ② Easy application for multilayer deposition
chipbreakers ③ Enabling thick coating
■ Application Map
● Steel ● Stainless Steel
P35 P25 P15 P05
High speed,
Longer tool life CA5505 CA6515
Classification
High
Cutting speed
Light interruption,
Stable CA5515
CA6525
Interruption,
General purpose CA5525 (First choice grade)
PR1125
Low
Heavy interruption,
High feed CA5535
Continuous Light interruption Interruption Heavy interruption Continuous Light interruption Interruption
Application Application
A8
A
CA45 series
CA45series New CVD Coated Carbide for Gray / Nodular Cast Iron
Insert Grades
CA4515
New CVD Coated Carbide for Gray / Nodular Cast Iron
CA4505
CA4515 First choice for stability
Wide application
First choice range for continuous
for stability
CA4505
Suitable for high-speed and efficient cutting
Improved
Suitable fortool life through
high-speed andsuperior
efficientwear
cutting
to heavy interrupted cutting resistance
Wide application range for continuous Improved tool life through superior wear
to heavy interrupted cutting resistance
New Bright Black (BB) Coating Technology
New Bright
Special Black (BB) Coating Technology
top coating New special coating structure for
The innovative surface treatment applied gray / nodular cast iron
Special
to topofcoating
the top layer the BB Coating New special coating structure for
Long and stable tool life is attained through the use
prevents
The innovativeadhesion.
chip surface treatment applied gray
of / nodular
a multi-layer coatingcast ironwith a dedicated
structure
to the top layer of the BB Coating substrate
Long and for casttool
stable ironlife
turning.
is attained through the use
prevents chip adhesion.
Special top coating and of a multi-layerThe
coating
Newstructure
BB Coating with a dedicated
(Bright Black)
surface finish substrate for cast iron turning.
Technology
Special
PICA topPromotes
Technology: coating and insert surface
a smooth The New
Improved BB Coating
resistance (Bright(coating
to delamination Black)peeling)
surface finish
and reduces built-up-edge. Technology
Improved chipping resistance
PICA Technology: Promotes a smooth insert surface Improved resistance to delamination (coating
Special peeling)
top coating
and reduces built-up-edge. Improved chipping resistance α-Aluminum coating
Special top coating
Ultra Fine TiCN
α- Aluminum coating
Un-processed PICA process Carbide Substrate
Ultra Fine TiCN
Wear Resistance Comparison (Nodular Cast Iron) Fracture Resistance Comparison (Nodular Cast Iron)
Competitor A Competitor C
0.012
Wear Resistance Comparison (Nodular Cast Iron) Competitor C Fracture Resistance Comparison (Nodular Cast Iron)
0.010
Competitor A Competitor A Competitor C
0.012
Nose wear (mm)
0.008 Competitor D
Competitor B
Competitor C Competitor D
0.010
0.006 Competitor B
CA4505
Competitor A CA4515
Nose wear (mm)
0.008
0.004 Competitor D
Competitor B
Competitor D
0.006
0.002
Competitor B 0 4000 8000 12000
CA4505 CA4515 Hits CA4515
0.004
0.00 CA4505
0 1 2 3 4 5
0.002 Cutting time [min]
0 4000 8000 12000
Cutting conditions Cutting conditions Hits CA4515
60-40-8 Vc=1475 sfm ap=0.059”
0.00 CA4505 100-70-03 Vc=984 sfm ap=0.059”
0
f=0.014 1
ipr Wet 2 3 4 5 f=0.012 ipr Wet
Four slot facing Cutting time [min] Eight slot facing
Cutting conditions Cutting conditions
60-40-8 Vc=1475 sfm ap=0.059” 100-70-03 Vc=984 sfm ap=0.059”
f=0.014 ipr Wet f=0.012 ipr Wet
Four slot facing Application Maps for Cast Iron Cutting Chipbreaker Selection (Negative Insert)
Eight slot facing
CA4505
Application Maps for Cast Iron Cutting Chipbreaker Selection (Negative Insert)
FC*
CA4505
CA4515
FC*
550 800 550350800500 350 500
0.5
0.4 Without Chipbreaker
Feed (mm/rev)
FCD*
CA4515
C Chipbreaker
0.4
Feed (mm/rev)
0.3
FCD*
ZS Chipbreaker GC Chipbreaker
FCD*
Molded Chipbreaker
0.3
0.2
C Chipbreaker A9
Continuous Light Interrupted Interrupted Heavy Interrupted
FCD*
Molded Chipbreaker
Application
0.2
Insert Grades
A
PVD Coated Carbide (for Turning)
PVD Coated Carbide
Insert Grades
KYOCERA’s PVD coated carbide grades are based on ceramic thin film coating and precise
edging technologies and are good for precision turning, grooving, threading and cut-off. Very
tough carbide substrate and innovative coating technology promote excellent wear resistance
and strong coating adhesion for long tool life and stable cutting.
Features
• Good for low to high speeds and finishing to heavy roughing cutting
• Stable cutting with excellent toughness
• Smooth fine surface of PVD coated carbide provides good surface finish and high
precision cutting
Purple MEGACOAT • Hard TiAlN base PVD coated super micro-grain carbide
PR1425 • Primary application: 1st choice for high-speed, small part steel machining without interruption
red NANO • Secondary application: High-speed machining of stainless steel without interruption
Purple • Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance
PR1125 TiAlN
M red
Blackish
• Application: 1st choice for heavy interrupted machining of stainless steel
• Superior wear and oxidation resistant MEGACOAT on micro grain carbide substrate
Stainless Steel PR1225 MEGACOAT • Primary application: 1st choice for small parts machining in steel and stainless at low to moderate speeds
red • Secondary application: 1st choice for general purpose grooving/turning/cut-off with KGD & KGDF toolholders
K PR905
Bluish
violet
TiAlN
• Smooth fine surface PVD coated hard carbide with plastic deformation resistance
• Application: Suitable for milling of gray and nodular cast iron and turning of heat-resistant alloys
Cast Iron
Blackish • MEGACOAT on hard and superior heat resistant carbide, superior wear resistance
PR1305 MEGACOAT • Application: Finishing of heat resistant alloys
red
S PR1310
Blackish
red
MEGACOAT
• MEGACOAT on hard and superior heat resistant carbide, superior wear and oxidation resistance
• Application: First choice for continuous and light interrupted cutting and finishing of heat-resistant alloys
Heat-Resistant Alloys
Blackish • MEGACOAT on tough carbide
PR1325 MEGACOAT • Application: Light interrupted cutting and roughing of heat-resistant alloys
red
● Steel ● Stainless Steel ● Heat-Resistant Alloys
High
High
High
PR1125 35
PR1005 PR1025
→Cutting speed
→
Cutting speed
→
Cutting speed
PR1025
35
PR1225 35
PR930 PR1225 PR930
←Low
←
Low
←
Low
Insert Grades
KYOCERA produces a variety of carbides, including KW10 for non-ferrous materials and
micro-grain carbides for precision cutting.
Features
• Tough and hard
• Good thermal conductivity
• Suitable for cutting non-ferrous metals and non-metals
• Stable cutting at low cutting speeds, including milling operations
■ Features of Carbide
Workpiece
Symbol Color Main Component Advantages
Material
P PW30 Gray
• ISO identification symbol P carbide (K10 relevant)
WC+Co+TiC+TaC • Application: Milling of steel, stable wear resistance and toughness
Steel
A11
Insert Grades
A
Ceramic
Ceramic
Ceramics inserts are capable of running at high speeds, thus reducing expensive
Insert Grades
machining time. Hard turning of 38HRC to 64HRC hardened steel, or rough to finished
turning of cast iron are recommended applications for ceramic inserts.
KYOCERA’s ceramic grades are designed to resist oxidation and maintain
hardness at elevated temperatures.
Features
• Excellent wear resistance enables high cutting speeds
• Ceramic maintains good surface finishes due to the low affinity to workpiece
materials
• Silicon nitride ceramic has improved thermal shock resistance allowing cast iron
cutting using coolants
■ Features of Ceramic
Workpiece Hardness of Hardness of Fracture Transverse
Main
Symbol Color Component Coated Layer Substrate Toughness Strength Advantages
Material (GPa) (GPa) (MPa•m1/2) (MPa)
• Aluminum Oxide ceramic (Al2O3)
KA30 White Al2O3 - 17.5 4.0 750 • Application: Finishing of cast iron at high cutting speeds without coolant
• Silicon nitride ceramic (Si3N4)
KS6000 Gray Si3N4 - 15.7 6.5 1230 • Application: High feed and interrupted cutting of cast iron (with or
without coolant)
K KS6050 Gray Si3N4 - 15.6 7.8 1200
• Silicon nitride ceramic (Si3N4)
• Application: Roughing and interrupted cutting of cast iron.
Cast Iron Focusing on stability. Capable of running with coolant.
• Silicon nitride ceramic (Si3N4) + CVD Coated Carbide (Special Al2O3
Grayish Si3N4 Thin CVD COAT)
CS7050 15.6 7.8 1200 • Application: Finishing and continuous cutting at high speeds.
white (Special Al2O3 COAT) coating
Capable of running with coolant.
• Aluminum Oxide and Titanium Carbide ceramic (Al2O3+TiC)
A65 Black Al2O3+TiC3 - 20.1 4.1 980 • Application: Semi-roughing to finishing of steel, cast iron, and
K
hardened materials
A66N • TiN PVD coated Aluminum Oxide and Titanium Carbide ceramic
Gold Al2O3+TiC 20 20.1 4.1 980 (TiN coated Al2O3+TiC)
Cast Iron (TiN coat) • Application: Semi-roughing to finishing of hardened materials
■ Application Maps
● Cast Iron ● Hardened Materials
High
High
KA30
CS7050
PT600M
A66N
→ Cutting speed
→ Cutting speed
PT600M
KT66 KS6050
KT66
KS6000
← Low
←
Low
1600
Carbide
1200
High Speed Steel Cermet
800
400
0
200 600 1000 1400
Temperature (°C)
A12
A
Cell Fiber
Cell Fiber
Core
Insert Grades
Cell Fiber is composite material consisting of a controlled
fibrous core (gray portion) and shell (white portion).
Features
• Cell Fibers combine a hard, wear-resistant core and a
tough shell into one insert.
• The tough shell stops cracks that form in the core.
• Characteristics of Cell Fiber are obtained through a Shell
combinations of materials and structures.
Conventional CBN A
Competitor CBN B
■ Application Map
● Hardened Steel / Chilled Cast Iron ● Heat-Resistant Alloys
High
High
KBN05M
→ Cutting speed
→ Cutting speed
KBN25M CF1
KBN10M KBN30M
←
Low
←
Low
KBN35M
A13
Insert Grades
A
PCD
PCD
Insert Grades
Features
• Applicable for non-ferrous metals, non-metals turning, milling and other various
type of cutting
• Long tool life due to extreme hardness
• Capable of high cutting speeds which increases cutting productivity
• Reduced edge build-up allows for high precision cutting
• Diversified applications for cutting of non-ferrous materials and non-metals
• Finished surface will be rainbow colored. (a mirror-like finished surface will not
be obtained when single crystal diamond is used.)
■ Features of PCD
Workpiece Av. grain size
Symbol Advantages
Material (μm)
• Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening
performance and long, stable tool life.
KPD001 0.5
• Application: 1st choice for high speed cutting of aluminum alloys, brass, non-ferrous metals and non-metals including
plastics, fiberglass, carbide and ceramics.
N • Good wear resistance and toughness, good grindability
Non-ferrous metals
KPD010 10 • Application: General purpose, high speed cutting of aluminum alloys, non-ferrous metals and non-metals including
plastics, fiberglass, carbide and ceramics.
• Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
KPD230 2-30
• Application: High speed milling of aluminum alloys, non-ferrous metals, plastics and fiberglass
■ Applications
Workpiece Non-ferrous materials
Titanium / Titanium alloys
Material (Aluminum / Non-ferrous metals / Non-metals)
Cutting Range Finishing Roughing Finishing Roughing
Classification N01 N10 N20 N30 S01 S10 S20 S30
KPD001 KPD001
Turning
PCD KPD010 KPD010
Milling
KPD230 KPD230
KPD001
Ra 1
㧔μm㧕
Surface finish of conventional PCD
KPD010
←
Low
A14
A
CBN
CBN
Insert Grades
KYOCERA CBN is second only to diamond in hardness. CBN (Cubic Boron Nitride) is a
synthetically produced material with high thermal conductivity which provides stable cutting.
Features
• Superior wear resistance when cutting hardened materials
• Suitable for high speed cutting of cast iron and sintered steel
• High thermal conductivity provides stable cutting
■ Features of CBN
Workpiece Av. Grain CBN Content Hardness of Transverse
Symbol Color Advantages
Material Size (μm) Rate (%) Substrate (GPa) Strength (MPa)
• Excellent wear resistance and crack resistance, non-coated CBN
KBN510 Black 2 50 28 1,000 • Application: Supplemental grade for continous cutting of hardened tool steels
• Good balance of toughness and wear resistance, non-coated CBN
1 and
KBN525 Black 45 25 1,250 • Application: Supplemental grade for general purpose machining of hardened
under steels
• Heat-resistant MEGACOAT on highly heat-resistant CBN substrate
KBN05M
Blackish red 0.5-1.5 55 27 1,000 • Application: 1st choice for the continuous to light-interrupted machining of
(MEGACOAT)
H heat treated steels
• Heat-resistant MEGACOAT on CBN with hard binder phase, superior
KBN10M
Hardened Materials Blackish red 2 50 28 1,000 anti-crater wear resistance
(MEGACOAT) • Application: High speed machining of tool steels
• Heat-resistant MEGACOAT on micro-grain CBN with heat resistant binder phase
KBN25M 1 and
Blackish red 45 25 1,250 • Application: 1st choice for general purpose machining of heat treated
(MEGACOAT) under steels and stainless steels
• Heat-resistant MEGACOAT on tougher CBN
KBN30M
Blackish red 1-4 65 30 1,350 • Application: Supplemental grade for interrupted machining of hardened steels (see
(MEGACOAT) 1st choice grade, KBN35M on page A13)
• Excellent wear resistance due to CBN with heat-resistant binder phase, non-coated CBN
KBN65B Black 2 85 32 1,150 • Application: Uncoated grade for general purpose machining of powdered metal at
low to moderate speeds
• Heat-resistant MEGACOAT on CBN with heat-resistant binder phase
Powdered KBN65M
Blackish red 2 85 32 1,150 • Application: Supplemental coated grade for general purpose machining of
Metal (MEGACOAT) powdered metal
• Heat-resistant MEGACOAT on CBN rich substrate
KBN70M
Blackish red 2-4 90 34 1,350 • Application: 1st choice for general purpose machining of powdered metal at
(MEGACOAT) moderate to high speeds
KBN60M • Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase
Blackish red 0.5-6 80 33 1,250
K (MEGACOAT)
KBN900
• Application: 1st choice for high speed finishing of gray cast iron
• TiN coated solid CBN
Cast Iron Gold 9 90 31 1,050 • Application: 1st choice for severe interruptions in hardened steels
(TiN COAT)
• For KBN35M, see page A13.
■ MEGACOAT CBN
● Properties of PVD coated layer ● Advantages of MEGACOAT
Improved
Stability
MEGACOAT
Extended High Speed
Tool Life cutting
• Long tool life and stable cutting due to superior heat-resistance and
hardness.
• Improvement of crater wear resistance.
■ Application Map
● Hardened Materials ● Sintered Steel ● Cast Iron
High
High
High
KBN05M
KBN70M
→Cutting speed
→ Cutting speed
→ Cutting speed
KBN25M KBN900
KBN60M
←
Low
←
Low
■ Carbide
Relative Hardness of Substrate Fracture Toughness Transverse Strength
Symbol Color Main Component
Density (HV) (GPa) (MPam1/2) (MPa)
PW30 Gray WC+Co+TiC+TaC 12.5 1,500 14.7 12.0 2,160
KW10 Gray WC+Co 15.0 1,650 16.2 10.0 1,470
GW15 Gray WC+Co 14.7 1,700 16.7 11.0 3,000
GW25 Gray WC+Co 14.5 1,600 15.8 13.0 3,400
SW05 Gray WC+Co 15.0 1,790 17.5 9.5 2,350
SW10 Gray WC+Co 14.8 1,670 16.4 10.0 3,000
SW25 Gray WC+Co 14.7 1,370 13.4 16.0 3,100
A16
Turning Indexable Inserts
B1~B94
Turning Indexable Inserts Identification System B2
Insert Color B3
Chipbreaker Selection B4~B13
Negative Inserts B4
Positive Inserts B10
B1
■ 8 0 °D i a m ond/N egati v e/w i th Ho le
Turning Indexable Inserts Identification System
Tolerance
Symbol Shape
�
H 120°Hexagon
B O 135°Octagon ��
�
F 50°Rhombic E
D ±0.025.013
.0005 .001 .025 ±0.025 .13
.005 A No
M 86°Parallelogram B 5° G ±0.13
E .001 .025 .001 .025 .001 .025 M With Hole One Side
V 35°Rhombic J ±0.005
C 7° F .0002 .005 .0005 .013 .001 .025 G Two Sides
W 80°Trigon K* ±0.013 ±0.025 With Hole and
G .001 .025 .001 .025 .005 .13 W No
L 90°Rectangle D 15° L* ±0.025 ±0.05~±0.15 One Countersink
H .0005 .013 .0005 .013 .001 .025 T 40°~60° One Side
A 85°Parallelogram M* ±0.13 .05-.15
E 20° J* .0002 .005
±0.08~±0.18 .002-.006 .001 .025 Q With Hole With Hole and No
B 82°Parallelogram Two Countersink
N* ±0.025.05-.15 U Two Sides
K* .0005 .013 .002-.006 .001 .025 40°~60°
K 55°Parallelogram F 25° U* ±0.13~±0.38 ±0.13 .05-.15 ±0.08~±0.25 B With Hole and No
L* .001 .025 .002-.006 .001 .025
R Round One Countersink
G 30° M* .003-.008
*Insert's periphery .08-.20is as
.002-.006
fired. .05-.15 .005 .13 H 70°~90° One Side
Shown angle stands for Tolerance
N* .003-.008difference
.08-.20 is depending
.002-.006 .05-.15 on insert
.001 size.
.025 C With Hole and No
acute angle for rhombic N 0° Two Countersink
U* .005-.015 .13-.38 .003-.010 .08-.25 .005 .13 J 70°~90° Two Sides
and parallelogram inserts.
P 11° X
* Tolerance depends on the size and shape of the insert – – – –
①Shape Symbol ②Relief Angle Symbol ③Tolerance Symbol ④Hole / Chipbreaker Symbol
ISO
(metric)
C N M G 12 04 08 PS
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
ANSI (inch)
C N M G 4 3 2 PS
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
⑤Edge Length Symbol ⑤I.C. Size ⑥Thickness Symbol ⑦Corner-R(rε) Symbol ⑧Manufacturer’sOption
(ISO) I.C. Size (ANSI) ISO ANSI ISO ANSI Hand Symbol,
(mm) Chipbreaker
IC Size Thickness Thickness Corner-R Corner-R
C D R S T V W Symbol Symbol Symbol Symbol Symbol Symbol, etc.
(inch) (mm) (inch) (rε:mm) (rε:inch)
03 04 03 06 3.97 5/32 1.2 1.59 01 1/16 1(2) Sharp Corner 00 .000 00
04 05 04 08 08 4.76 3/16 1.5 2.38 02 3/32 1.5(3) 0.03 003 .001 0.1
05 5 2.78 T2 – – 0.1 01 .004 0.2
05 06 05 09 03 5.56 7/32 1.8 3.18 03 1/8 2 0.2 02 .008 0.5
06 6
3.97 T3 5/32 2.5 0.4 04 1/64 1
06 07 06 11 11 04 6.35 1/4 2
4.76 04 3/16 3 0.8 08 1/32 2
08 09 07 13 05 7.94 5/16 2.5
08 8 5.56 05 7/32 3.5 1.2 12 3/64 3
09 11 09 09 16 16 06 9.525 3/8 3 6.35 06 1/4 4 1.6 16 1/16 4
12 10 10 7.94 07 5/16 5 2.0 20 5/64 5
12 12 9.525 09 3/8 6 2.4 24 3/32 6
12 15 12 12 22 22 08 12.7 1/2 4
2.8 28 7/64 7
16 19 15 15 27 27 10 15.875 5/8 5
T 3.2 32 1/8 8
16 16
19 23 19 19 33 33 13 00
19.05 3/4 6
(inch)
20 20 Round Insert or Round Insert 0
T M0
22 27 22 38 22.225 7/8 7
(metric)
25 25
Thickness displayed as the distance between
25 31 25 25 44 44 17 25.4 1 8 bottom surface and highest point on cutting edge.
32 38 31 31 54 54 21 31.75 1-1/4 10
32 32
Expressed as edge length for ISO.
ANSI expresses the inscribed circle diameter in inches.
● Positive Insert Identification System ● When a minus tolerance is specified for the corner-R(rε)
If a minus tolerance is specified for the corner-R(rε) as
CCGT060201M E R - U CCGT060201M F P - GF shown in the Fig.1, using an insert with corner-R(rε) = 0.2 mm
Minus tolerance Minus tolerance may result in larger radius than specified.
for Corner-R (rε) for Corner-R (rε) Use an insert whose corner-R(rε) has a minus tolerance.
With honing Sharp edge
R0.2 or less
B2
■ Features of insert with tolerance symbol of “E” Class
● High Quality Ground Insert “Super Fine”
• Applicable for mechatronics, electronics and high precision machined parts
• Sub-micron accuracy possible B
Insert (Turning)
■ Insert Color (Red Font indicates newest grades)
● Cermet, MEGACOAT Cermet and PVD Coated Cermet ● MEGACOAT (PVD Coated Carbide)
MEGACOAT PVD
Cermet MEGACOAT
Cermet Coated Cermet
Grades
Grades
TN100M
PR1210
PR1215
PR1225
PR1230
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PV7040
PV7020
TN60
TC40
TC60
PV60
PV90
Insert Color
Insert Color
NEW
シリーズ
シリーズ
シリーズ
シリーズ
PR1425
PR1005
PR1025
PR1125
PR1115
PR660
PR730
PR830
PR915
PR930
PR905
Series
Series
Series
Series
CA45
CA40
CA41
CA55
CA65
NEW
Insert Color
Insert Color
● Ceramic
PVD Coated Carbide MEGACOAT Silicon Nitride CVD Coated Carbide Cell Fiber
Alumina Ceramic
Ceramic Ceramic Ceramic Silicon Nitride Ceramic Ceramic
Grades
PT600M
KS6000
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
NEW
Insert Color
・ M
KBN65B
KBN510
KBN525
KBN900
KPD001
KPD010
KPD230
GW15
GW25
KW10
PW30
SW05
KBN
・
Insert Color
Insert Color
B3
■ 8 0 °D i a m ond/N egati v e/w i th Ho le
Chipbreaker Selection (Negative Insert)
■ Steel
1 Molded Chipbreaker
B Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages
Finishing-Medium (With Wiper Edge) Finishing-Medium (With Wiper Edge)
Finishing-Medium
Double
7° control at
feed rate is
Insert (Turning)
0.09
varied D.O.C.
available at
WP 5° CQ such as
20° finishing to light 0.12
copying.
cutting, while
12° Applicable to
maintaining a
up facing.
smooth finish.
1st ce
oi
Ch Strong edge
0.12
Medium-Roughing
chipbreaker.
Finishing to 27° 8° Stable at
Finishing
Strong edge
1st ce
oi chipbreaker
Ch Sharp cutting .009
performance 15° for general
Medium-Roughing
Finishing-Medium
D.O.C (inch)
B4
Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages B
1st ce
oi
Ch
0.25
General pur-
General Purpose
15°
5° pose with wide .010 Low cutting
Insert (Turning)
Roughing
Standard
application force and
range. More 14° suitable for
PS 5°
0.25 stable due to large D.O.C.
15°
5° large contact roughing.
surface.
1st ce 1st ce
oi oi
Ch Ch For roughing
Medium-Roughing (High Feed)
0.28 of steel.
Low cutting Suitable
21° for heavy
forces at high
Roughing
0.4
20° interrupted
feed machining.
PT 0.36 PH
cutting and for
Land support workpieces
13°
structure. with scale
due to strong
cutting edge.
Single Sided Roughing (High Feed)
Medium-Roughing (High Feed)
(1/2"I.C.: Steel) (5/8" I.C.: Steel) (1/2”, 5/8”, 3/4” I.C.: Steel) (1/2", 5/8", 3/4"I.C.: Steel)
.20 .40 .47
Standard PH (3/4” I.C.) PX(3/4" I.C.)
.16 GT .32 .40 .40
PS (HS) Standard
D.O.C. (inch)
D.O.C (inch)
PH (5/8” I.C.)
D.O.C (inch)
.08 .24
.16 .24
.16
.04 GS .08 PH (1/2” I.C.) .16
PT
CQ .08
.08 PX(1/2" I.C.)
.004 .008 .012 .016 .020 .008 .016 .024 .032 .040
.008 .016 .024 .032 .040
Feed Rate(ipr) Feed Rate(ipr)
Feed Rate (ipr) .008 .016 .024 .032 .040
Feed Rate(ipr)
B5
■ 8 0 °D i a m ond/N egati v e/w i th Ho le
Chipbreaker Selection (Negative Insert)
■ Stainless Steel/Heat-Resistant Alloys
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B
Sharp cutting
Large rake performance
angle and 0.15 and low
Finishing
Finishing
23° circular edge cutting force
MQ line. Low GU 20° due to 3-D
Insert (Turning)
cutting force 5°
rake angle.
and good chip Applicable to
15°
control. small shaft
machining.
1st ce Superior
oi cutting edge
Ch 0.25 Sharp cutting
sharpness
Medium-Roughing
19° 0.2
General Purpose
performance
12° and strength 20°
and strong
achieved by a
edge due
positive land.
MS HU to 3-D
0.25 Extra strength
rake angle.
19° of cutting 20° Applicable to
9° edge inhibits
small shaft
damage
machining.
from wall
shouldering.
Large rake
Medium-Roughing
Medium-Roughing
15°
angle reduces Less cutting
cutting force. force due to
Less burring 14° large rake
MU achieved by ST angle. Less
15° diminishing notching by
damage from special design.
notching.
13° chipbreaker
geometry
.20
improves chip
TK flow with less HU
9° adhesion. .16 ST
D.O.C (inch)
Large curled
chips.
.12
a Applicable Chipbreaker Range
.08
(Stainless Steel)
.20 .04 GU
TK
.16
D.O.C (inch)
.08
.04
MQ MS
Insert (Turning)
.12 .12 .12 .12
D.O.C.
D.O.C.
D.O.C.
D.O.C.
MU MU
MU MU
.08 .08 .08 MQ .08 MQ
MQ MQ MS MS
MS MS
.04 .04 .04 .04
0.2 Consistent
0.18
Short chips chip breaking
Finishing
4°
XP due to sharp XQ cutting due
cutting and 0.17 to moderate
0.11
special design. rake face and
7° special design.
8°
3°
.16
D.O.C (inch)
.12
XQ
.08
XS
XP
.04 XP-T
XQ
B7
■ 8 0 °D i a m ond/N egati v e/w i th Ho le
Chipbreaker Selection (Negative Inserts)
■ Cast Iron
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B
Standard
No Chipbreaker
chipbreaker for High feed rate
Standard
cutting force)
Stability Oriented
Sharp Cutting Oriented
continuous to
C GC 14° interrupted
15° light interrupted
cutting of cast
cutting of cast
iron.
iron.
Standard
■ Chipbreaker Selection (Negative Insert)
0.42
1st ce chipbreaker
oi
Ch 15° for light
interrupted to 0.020
ZS 0.42 interrupted
Without Chipbreaker
(**MA type)
cutting of cast
15° 0.016
iron. (High
f (ipr)
stability) C
0.012
ZS
0.004
GC
Standard
(without Indication)
Continuous Light interruption Interruption Heavy interruption
■ Non-ferrous Metals
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Large rake
Medium-Roughing
Finishing-Medium
(Non-ferrous Material)
.20 A3 Chipbreaker AH Chipbreaker
.16
D.O.C.=.08 inch D.O.C.=.12 inch
D.O.C (inch)
AH
.12
f=.008 ipr f=.008 ipr
.08
B8
■ Steel
2 Ground Chipbreaker
Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages B
Sharp edge
Suitable
and less 2.8 for general
Roughing
Insert (Turning)
Finishing
R2.5
14° machining at Large rake
feed rate .006 angle and
to .010 ipr. suitable for
stainless steel.
Suitable
2.2 for general 2) Increased adhesion force
0.2 purpose
C 3) Improved dimension accuracy and finishing surface
14° machining at
feed rate .008 accuracy
to .014 ipr.
4) Controled chip evacuation direction
.004 .008 .012 .004 .008 .012 .016 .020 .008 .016 .024 .032
Feed Rate (ipr) Feed Rate (ipr)
Feed Rate (ipr)
B9
■ 8 0 °D i a m ond/N egati v e/w i th Ho le
Chipbreaker Selection (Positive Inserts)
■ Steel
1 Molded Chipbreaker
B Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages
Good cutting
13° performance.
Minute D.O.C.
Applicable
Available for
Finishing
20° without
minute D.O.C.
Insert (Turning)
Dot located
Good chip
close to ridge 3.5°
2° control at
line of cutting
finishing.
Finishing
Finishing
edge on 20°
7.5° Applicable to
GF corner. Chips GP
sticky material
fragmented in
like low
small pieces
carbon steel,
in cutting of
pipe material.
small D.O.C.
Enables
General Purpose - Small Parts Machining
cutting over
a wide range
of conditions Consistent
Finishing
0.2
Consistent 15°
chip breaking 5° General
purpose
Finishing
20° performance
XP even for low HQ chipbreaker
0.2
carbon steel 15° for medium
and sticky 5° cutting.
material.
Wide chip
0.05
control
Finishing-Medium
Medium cutting
0.1
Finishing-Medium
Good chip
Medium cutting
B10
■ Steel
2 Ground Chipbreaker
Cutting
Name Design Advantages
Cutting
Name Design Advantages
B
Range Range
Lead (Without Indication)
Slant
Good chip chipbreaker
Insert (Turning)
control at width and
Low Feed
Finishing
14° 14°
finishing to chip control at
J
light cutting various D.O.C.
with low Suitable for
cutting force. automatic
lathes.
Low Feed
Finishing
15° 30°
finishing to feed rates and
F U
light cutting varied D.O.C.
with low with low
cutting force. cutting force.
Medium cutting
D.O.C (in)
surface finish.
.08 GQ
.04 GF
CF
.002 .004 .006 .008
a Applicable Chipbreaker Range Feed Rate (ipr)
(3/16", 7/32"I.C.: Steel) (1/4", 3/8"I.C.: Steel) (1/4"I.C.: Steel) (1/4"I.C.: Steel)
.016 .16 .16 .16
XP Conventional
.012 (GP) .12 .12 .12 Molded
D.O.C (in)
D.O.C (in)
D.O.C (in)
D.O.C (in)
XQ G
.008 .08 .08 .08
GK HQ
HQ
.004 CF .04 CK .04 .04
XP (DP)
GP
.002 .004 .006 .008 .004 .008 .012 .016 .004 .008 .012 .016 .004 .008 .012 .016
Feed Rate (ipr) Feed Rate (ipr) Feed Rate (ipr) Feed Rate (ipr)
D.O.C (in)
D.O.C (in)
U/USF
.04 .08 .08 .08
H
J
F/FSF
.02 .04 .04 .04
$(Without Indication) F/FSF
F/FSF
.002 .004 .006 .008 .004 .008 .012 .016 .004 .008 .012 .016 .004 .008 .012 .016
Feed Rate (ipr) Feed Rate (ipr) Feed Rate (ipr) Feed Rate (ipr)
B11
■ 8 0 °D i a m ond/N egati v e/w i th Ho le
Chipbreaker Selection (Positive Insert)
■ Steel
2 Ground Chipbreaker
B Cutting
Range
Name Design Advantages
Cutting
Range
Name Design Advantages
Large rake
angle and Applicable
Medium cutting
1 2.2
0.2 low cutting 0.2 to high load
Insert (Turning)
Finishing
General
Finishing-Medium
purpose for
Medium cutting
1.5
light cutting Sharp cutting
0.2 3°
range. Good performance
B 14° H
balance and small
between chip curled chips.
control and
sharp cutting.
H (1/4"I.C.)
.12 .12
D.O.C (in)
D.O.C (in)
H (3/8"I.C.)
.08 .08
B
A C
.04 .04
/3
Good chip
0° evacuation .04
MQ
at internal (A-A)
turning. Small
Finishing
/3
7°
and stabilizes
surface (B-B)
roughness.
B12
■ Low Carbon Steel / Sticky Material
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
B
Wide chip
0.05
Consistent control
Finishing-Medium
chip breaking 20° range and
Finishing
Insert (Turning)
carbon steel 20° Applicable to
and sticky low carbon
material. steel and
sticky material.
.16
(Low Carbon Steel)
(Sticky Material) XP Chipbreaker XQ Chipbreaker
.12 .04 .10
D.O.C (in)
.08 .08
D.O.C. (in)
.03
XQ
D.O.C. (in)
.04 .02 .06
XP
.012 .04
.004 .008 .012 .016
Feed Rate (ipr) .004 .006 .008 .010 .028
Feed Rate (ipr)
.02
■ Non-ferrous Material
Cutting Cutting
Range
Name Design Advantages Range
Name Design Advantages
Positive chip
groove and Large rake
Finishing-Medium
Finishing-Medium
.16
(Non-ferrous Material) AH Chipbreaker
.12
D.O.C (in)
AH
.08
A3
.04
B13
■ ひし形 80°
・ネガ・ 穴 付き
Turning Indexable Inserts
(in) (in)
Description A T ød Description A T ød
rε
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
φd
A Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
Negative : Continuous / 1st Choice
Heat-resistant alloy
T : Continuous / 2nd Choice S
80
Titanium Alloy
C (In case hardness is under 45HRC)
゜
H Hard Materials
Chipbreaker Range
Cermet MEGACOAT Carbide
Toolholder
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
R rε
S
With Wiper Edge
Finishing-Medium
a aaa aa
3
432DP 120408DP 1/32
1 2 3
Applicable Chipbreaker Range
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B19
B14 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
Inserts are sold in 10 piece boxes.
[Cermet / Coated Carbide / Carbide]
(in) (in)
Description A T ød Description A T ød
CN_32_ 3/8 1/8 0.150 CN_43_ 1/2 3/16 0.203
■ 80°Diamond / Negative with Hole CN_33_ 3/8 3/16 0.150 CN_54_
CN_64_
5/8
3/4
1/4
0.250
0.312
Free-cutting steel
B
Classification of usage P
Carbon Steel / Alloy Steel
rε
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
K
φd
: Light Interruption / 1st Choice
A
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice Negative
Heat-resistant alloy
T : Continuous / 2nd Choice S
80
Titanium Alloy
゜
Chipbreaker Range
Ref. Page for
Cermet Carbide D
Cermet Coated Carbide Coated Carbide
Toolholder
(in.)
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
KW10
SW05
TN60
(ANSI) (ISO) R
rε
S
CNMG 431HK CNMG 120404HK 1/64 a
Medium
T
432HK 120408HK 1/32 a D8
D9 1 V
CNMG 431TN-V CNMG 120404TN-V 1/64 ◯ F82
Medium
Insert (Turning)
CNMG 431CS CNMG 120404CS 1/64 a◯
432CS 120408CS 1/32 aa
433CS 120412CS 3/64 aa
CNMG 331GS CNMG 090404GS 1/64 ◯ aa 2
332GS 090408GS 1/32 ◯ aa
CNMG 431GS CNMG 120404GS 1/64 aa
432GS 120408GS 1/32 aa
433GS 120412GS 3/64 aa
Medium-Roughing
1 2 3 4 5
Applicable Chipbreaker Range
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B19
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B15
■ ひし形 80°
・ネガ・ 穴 付き
Turning Indexable Inserts
(in) (in)
Description A T ød Description A T ød
rε
Carbon Steel / Alloy Steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
φd
: Light Interruption / 1st Choice K
A : Light Interruption / 2nd Choice
Nodular Cast Iron
N Non-ferrous Metals
: Continuous / 1st Choice
Negative Heat-resistant alloy
T : Continuous / 2nd Choice S
80
Titanium Alloy
゜
Chipbreaker Range
Dim. CVD
Cermet MEGACOAT Carbide
Toolholder
Applicable
D Description Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
Insert
PR930
KW10
SW05
TN60
(ANSI) (ISO)
rε
R
CNMG 431 CNMG 120404 1/64 aa◯aa◯◯ aa◯a ◯
S 432 120408 1/32 aa◯aa◯aaaaaaa a a
433 120412 3/64 a◯ ◯aaaaa a ◯
434 120416 1/16 a ◯
T
CNMG 542 CNMG 160608 1/32 aaa D8
Roughing
Roughing
1 2 3 4
Applicable Chipbreaker Range
(1/2” I.C.
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B19
B16 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
Inserts are sold in 10 piece boxes.
[Cermet / Coated Carbide / Carbide]
(in) (in)
Description A T ød Description A T ød
CN_32_ 3/8 1/8 0.150 CN_43_ 1/2 3/16 0.203
■ 80°Diamond / Negative with Hole CN_33_ 3/8 3/16 0.150 CN_54_ 5/8
1/4
0.250
CN_64_ 3/4 0.312
rε
:Interruption / 1st Choice Carbon Steel / Alloy Steel
:Interruption / 2nd Choice M Stainless Steel
:Light Interruption / 1st Choice Gray Cast Iron
φd
K
A
:Light Interruption / 2nd Choice Nodular Cast Iron
:Continuous / 1st Choice N Non-ferrous Metals
:Continuous / 2nd Choice Heat-resistant alloy Negative
T S
80
Chipbreaker Range
Cermet Carbide
Toolholder
D
Applicable
Description Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR1425
Insert
PR930
KW10
SW05
TN60
(ANSI) (ISO)
rε R
S
Stainless Steel
W
433HU 120412HU 3/64 aa
Medium-Roughing
Insert (Turning)
CNMG 431MQ CNMG 120404MQ 1/64 aa a aaa ◯
NEW
433MU 120412MU 3/64 a a a
I T E M
CNMG 542MU CNMG 160608MU 1/32 ◯ a ◯ a a D8
543MU 160612MU 3/64 ◯ ◯ ◯ a a D9
544MU 160616MU 1/16 ◯ ◯ ◯ a a F82
CNMG 643MU CNMG 190612MU 3/64 a a
3
Medium-Roughing 644MU 190616MU 1/16 a a
NEW
CNGG 431TK CNGG 120404TK 1/32 a◯ a aaa
1 2 3 4 5
Applicable Chipbreaker Range
(Stainless Steel)
.20
Heat-Resistant Alloys
D.O.C. (inch)
Titanium Alloys
.16
.12
Applicable Chipbreaker
.08 MU Range
See B7
(Edge Length=3/4”)
.04
Description A T ød Description A T ød
CN_43_ 1/2 3/16 0.203
■ 80°Diamond / Negative with Hole
CN_32_ 3/8 1/8 0.150
CN_33_ 3/8 3/16 0.150 CN_54_ 5/8 0.250
1/4
CN_64_ 3/4 0.312
B P
Free-cutting steel
rε
Classification of usage
Carbon Steel / Alloy Steel
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
φd
:Light Interruption / 1st Choice K
A
Nodular Cast Iron
:Light Interruption / 2nd Choice
N Non-ferrous Metals
:Continuous / 1st Choice
Heat-resistant alloy
Negative :Continuous / 2nd Choice S
T
80
Titanium Alloy
(In case hardness is under 45HRC)
゜
H Hard Materials
C Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet MEGACOAT Carbide
Toolholder
Applicable
Insert Description Description
D
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
Right-Handed insert shown where
PR930
(ANSI) (ISO)
KW10
SW05
TN60
applicable rε
R
CNMG 432GC CNMG 120408GC 1/32
Cast Iron
B17
S
See
433GC 120412GC 3/64 a ◯
Roughing
T D8
CNGA 431 CNGA 120404 1/64 a a
432 120408 1/32 ◯ a a D9
V
431 CNMA 120404 1/64 ◯ ◯ a F82
CNMA
Cast Iron
NEW
B44
Medium-Roughing
1 2 3
Applicable Chipbreaker Range
(1/2"I.C.: Steel)
.20
R/L
(Without
.16 Indication)
D.O.C. (inch)
.12
Z
.08
.04
25R
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B19
B18 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
Inserts are sold in 10 piece boxes.
[Cermet / Coated Carbide / Carbide]
Cermet
Dim.
■ 80°Diamond / Negative with Hole
Carbide
Coated
Toolholder
Cermet Carbide
Insert Description
(in)
CA4010
CA4120
CA4115
PV7020
PR905
B
rε
TN30
PV30
PV60
PV90
Right-Handed rε
Description A Tød insert shown where
CN_33_ 3/8 0.150 applicable
3/16
φd
A
CN_43_ 1/2 0.203 CNMG 431 1/64 ◯ ◯ ◯ ◯ ◯a◯
CN_54_ 5/8 0.250 432 1/32 ◯ ◯ ◯ a aaa
1/4
CN_64_ 3/4 0.312 433 3/64 a◯ ◯aa
T
80
434 1/16
゜
aaa
Negative
CNMG 543 3/64 a
CVD
Cermet
Dim. 544 1/16
Carbide
Coated C
Toolholder
Cermet Carbide CNMG 642 1/32 a◯
Insert Description 643 3/64 a◯ D
CA4010
CA4120
CA4115
PV7020
1/16
PR905
644 a◯
PV30
PV60
PV90
TN30 Roughing
Right-Handed rε
insert shown where R
applicable CNMG 431XP 1/64 ◯◯◯a
S
CNMG 431WP 1/64 a
432XP 1/32 ◯aa
Low Carbon Steel /
Finishing T
Finishing 432WP 1/32 a
With Wiper Edge
CNMG 431XP-T 1/64 V
CNMG 431WQ 1/64 aa
Insert (Turning)
With Wiper Edge a
CNMG 331GP 1/64 ◯ CNMG 431XQ 1/64 ◯◯a
332GP 1/32 ◯
CNMG 4305GP 0.008 ◯aa 432XQ 1/32 ◯◯a
Low Carbon Steel /
431GP 1/64 ◯ aaa Medium cutting
432CS 1/32 ◯
CNMG 432GC 1/32 ◯aa
Medium-Roughing
433CS 3/64 ◯
CNMG 331GS 1/64 ◯
433GC 3/64 ◯a◯
332GS 1/32 ◯ Low Carbon Steel /
Roughing
CNMG 431GS 1/64 ◯aa CNMA 431 1/64 ◯ ◯◯a
432GS 1/32 ◯aa
432 1/32 ◯ ◯ aaa
Medium-Roughing 433GS 3/64 ◯aa
CNMG 431HS 1/64 ◯ ◯ a a 433 3/64 aaa
432HS 1/32 ◯ ◯ ◯ a a 434 1/16 ◯aa
433HS 3/64 ◯aa Without Chipbreaker CNMA 543 3/64
CNMG 543HS 3/64 aa CNGG 3305$-S 0.008 ◯
Medium-Roughing 544HS 1/16
331$-S 1/64 ◯
CNMG 432GT 1/32 ◯a
Finishing / Surface 332$-S 1/32 ◯
Roughness Oriented
433GT 3/64 ◯a
Medium-Roughing / High Feed
CNGG 331$ 1/64 ◯
CNMG 432HT 1/32 a
B Free-cutting steel
rε
Classification of usage P
Carbon Steel / Alloy Steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
φd
: Light Interruption / 1st Choice K
A
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
Negative Heat-resistant alloy
: Continuous / 2nd Choice S
T (In case hardness is under 45HRC)
Titanium Alloy
55° H Hard Materials
C
Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet MEGACOAT Carbide
Toolholder
Applicable
D Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
(ANSI) (ISO)
KW10
SW05
TN60
rε
R
2
432DP 150408DP 1/32 a
T
DNMG 331GP DNMG 110404GP 1/64 ◯ a a
1
V 332GP 110408GP 1/32 ◯ a
DNMG 4305GP DNMG 150402GP 0.008 ◯ a a a a a a
1/64
Finishing
W 431GP 150404GP ◯ a a a a a a a
432GP 150408GP 1/32 a a a a a a a
2
DNMG 4405GP DNMG 150602GP 0.008 ◯ a
Insert (Turning)
1 2 3 4
Applicable Chipbreaker Range
(in) (in)
Description A T ød Description A T ød
Free-cutting steel
B
P
rε
Classification of usage
Carbon Steel / Alloy Steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
φd
Gray Cast Iron
A
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
T Heat-resistant alloy
Negative
: Continuous / 2nd Choice S
55° Titanium Alloy
(In case hardness is under 45HRC)
H Hard Materials
C
Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet MEGACOAT Carbide
Toolholder
Applicable
Description Description D
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
(ANSI) (ISO)
SW05
TN60
rε
R
DNMG 331GS DNMG 110404GS 1/64 ◯ a a
332GS 110408GS 1/32 ◯ a a S
B20
D10
Medium-Roughing
See
DNMG 441GS DNMG 150604GS 1/64 ◯ ◯ F83
442GS 150608GS 1/32 ◯ V
443GS 150612GS 3/64
DNMG 431PS DNMG 150404PS 1/64 ◯ aaaaaa aa a
432PS 150408PS 1/32 ◯ W
aaaaaa aa a
Medium-Roughing
Insert (Turning)
434PS 150416PS 1/16 aa
441PS DNMG 150604PS 1/64 ◯ a aa aa a
DNMG 1/32 ◯
442PS 150608PS a aaaa aa a
443PS 150612PS 3/64 ◯ a aaaa aa
444PS 150616PS 1/16 aa
DNMG 431HS DNMG 150404HS 1/64 aa aa
Medium-Roughing
aaaa a
433PT 150412PT 3/64 ◯a◯a ◯ a
DNMG 442PT DNMG 150608PT 1/32 aaaa a a
443PT 150612PT 3/64 aa◯a a a
DNMG 432GT DNMG 150408GT 1/32 aa
433GT 150412GT 3/64 aa
DNMG 442GT DNMG 150608GT 1/32 aa D10
443GT 150612GT 3/64 aa D11
DNMG 432HT DNMG 150408HT 1/32 ◯ aa D12
Medium-Roughing / High Feed
1 2 3
Applicable Chipbreaker Range
.16
d.o.c.
.12
HX
.08
.04 HT
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B24
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B21
■ ひし形 80°
・ネガ・ 穴 付き
Turning Indexable Inserts
(in) (in)
Description A T ød Description A T ød
B Free-cutting steel
rε
Classification of usage P
Carbon Steel / Alloy Steel
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
φd
:Light Interruption / 1st Choice K
A
Nodular Cast Iron
:Light Interruption / 2nd Choice
N Non-ferrous Metals
:Continuous / 1st Choice
Heat-resistant alloy
Negative :Continuous / 2nd Choice S
T (In case hardness is under 45HRC)
Titanium Alloy
Chipbreaker Range
Cermet Cermet CVD Coated Carbide Coated Carbide MEGACOAT Carbide
Applicable
Toolholder
D Insert Description Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
rε
Right-Handed insert shown where
R
applicable
DNMG 431XP DNMG 150404XP 1/64 ◯a aaaaa
Low Carbon Steel Low Carbon Steel Low Carbon Steel Low Carbon Steel
aa
DNMG 442HU DNMG 150608HU 1/32 aa D11
Medium-Roughing 443HU 150612HU 3/64 aa D12
DNMG 431MQ DNMG 150404MQ ◯ F83
Stainless Steel / Heat-Resistant Alloys
1/64 aa a aaa
432MQ 150408MQ 1/32 aa a aaa ◯
DNMG 441MQ DNMG 150604MQ 1/64 aa a ◯◯◯ ◯
Finishing-Medium 442MQ 150608MQ 1/32 aa a ◯◯◯ ◯
DNMG 431MS DNMG 150404MS 1/64 aa a aaa ◯ 2
Stainless Steel / Heat-Resistant Alloys
1/64 aa a aaa
432MU 150408MU 1/32 aa a aaa ◯
DNMG 441MU DNMG 150604MU 1/64 aa a ◯◯◯ ◯
Medium-Roughing 442MU 150608MU 1/32 aa a ◯◯◯ ◯
DNGG 431TK DNGG 150404TK 1/64 aa a aaa
NEW
432TK 150408TK 1/32 aa a aaa
DNGG 441TK DNGG 150604TK 1/64 aa a ◯◯◯
Medium-Roughing / Sharp Edge 442TK 150608TK 1/32 aa a ◯◯◯
DNMG 431TK DNMG 150404TK 1/64 aa a aaa
432TK 150408TK 1/32 aa a aaa
Also
See
DNGG
B6
1 2
Applicable Chipbreaker Range
(in) (in)
Description A T ød Description A T ød
Free-cutting steel
B
P
rε
Classification of usage
Carbon Steel / Alloy Steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
φd
: Light Interruption / 1st Choice K
A
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
Heat-resistant alloy Negative
: Continuous / 2nd Choice S
T (In case hardness is under 45HRC)
Titanium Alloy
55° H Hard Materials
C
Dim. MEGACOAT PVD
Chipbreaker Range
Cermet Cermet CVD Coated Carbide Coated Carbide MEGACOAT
Applicable
Toolholder
Description Description NEW D
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1425
PR1305
PR1310
PR1325
PR1225
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
(ANSI) (ISO)
SW05
TN60
Right-Handed insert shown where rε
R
applicable
a
DNMG 441C DNMG 150604C 1/64 ◯ T
442C 150608C 1/32 ◯ ◯
Roughing 443C 150612C 3/64 ◯ ◯ V
DNMG 432ZS DNMG 150408ZS 1/32 a aa
433ZS 150412ZS 3/64 1 W
Cast Iron
a aa
DNMG 442ZS DNMG 150608ZS 1/32 ◯ ◯
Insert (Turning)
Roughing 443ZS 150612ZS 3/64 ◯ ◯
DNMG 432GC DNMG 150408GC 1/32 ◯ ◯
433GC 150412GC 3/64 ◯
Cast Iron
a
DNMG 442GC DNMG 150608GC 1/32 ◯ ◯
Roughing 443GC 150612GC 3/64 ◯ ◯
DNMA 431 DNMA 150404 1/64 a a ◯
432 150408 1/32 ◯
Cast Iron
a a
-
DNMA 441 DNMA 150604 1/64 ◯
Without Chipbreaker 442 150608 1/32 ◯
NEW
Non-ferrous Metals
I T E M
D10
Finishing-Medium / Sharp 432$-A3 150408$-A3 1/32 ◯ D11
Edge D12
DNGG 431AH DNGG 150404AH 1/64 ◯ F83
Non-ferrous Metals
1 2 3
Applicable Chipbreaker Range
(Non-ferrous Material)
.20
.16
AH
D.O.C. (inch)
.12
.08
.04 A3
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B24 Inserts are sold in 10 piece boxes.
B23
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
■ ひし形 80°
・ネガ・ 穴 付き
Turning Indexable Inserts
rε
(in)
Description A T φd
φd
DN_33_ 3/8 0.150 PVD CVD PVD
A
Cermet
3/16 Dim.
DN_43_ (in) Coated Coated Coated
1/2 0.203
Toolholder
Insert Description
55°
Negative
CA4010
CA4120
CA4115
PV7020
PR915
PR905
TN30
PV30
PV60
PV90
PVD CVD PVD
Cermet
Dim. Right-Handed rε
Coated Coated Coated
Toolholder
Insert Description DNMG 431 1/64 ◯ ◯ ◯ ◯ aaa
CA4010
CA4120
CA4115
PV7020
PR915
PR905
D
TN30
PV30
PV60
PV90
rε 432 1/32 ◯ ◯ ◯ a ◯aa
433 3/64 ◯ aaa
R
DNMG 331GP 1/64 a DNMG 441 1/64
332GP 1/32 a
442 1/32 ◯a
S
◯aa Roughing 443 3/64 ◯a
DNMG 4305GP 0.008
431GP 1/64 ◯ ◯aa DNMG 431XP 1/64 aa
T
432GP 1/32 ◯ ◯aa 432XP 1/32 ◯aa
V DNMG 4405GP 0.008
441GP 1/64
DNMG 441XP 1/64 ◯
Finishing 442GP 1/32 Low Carbon Steel / Finishing 442XP 1/32 ◯
W
DNMG 3305HQ 0.008 a
331HQ 1/64 a DNMG 431XP-T 1/64 ◯◯
Insert (Turning)
(in)
Description A T φd
■ 55°Parallelogram / Negative
KNMX1604_ 3/8 3/16 -
Free-cutting steel
B
P
rε
Classification of usage Carbon Steel / Alloy Steel
:Interruption / 1st Choice M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
A
:Light Interruption / 1st Choice K
Nodular Cast Iron
:Light Interruption / 2nd Choice
N Non-ferrous Metals
:Continuous / 1st Choice Negative
Heat-resistant alloy
T :Continuous / 2nd Choice
S
55゜ (In case hardness is under 45HRC) Titanium Alloy
C
H Hard Materials
Chipbreaker Range
Ref. Page for
(in)
Applicable
Toolholder
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
R
PR930
(ANSI) (ISO)
KW10
SW05
TN60
Right-Handed insert shown where
rε
applicable S
KNMX V
- 1
Insert (Turning)
(in) (in)
Description A T φd Description A T φd
■ Round / Negative with Hole RN_32_
RN_43_
3/8
1/2
1/8
3/16
0.150
0.203
RN_54_ 5/8 1/4 0.250
Free-cutting steel
Classification of usage P
Carbon Steel / Alloy Steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
φd
Chipbreaker Range
Ref. Page for
(in)
Applicable
Toolholder
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
(ANSI)
SW05
(ISO)
TN60
rε
D12
RNMG 43 RNMG 120400 - ◯◯ aa a 2
1 2
Applicable Chipbreaker Range
B Free-Cutting Steel
Classification of usage P
Carbon steel / Alloy steel
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
φd
A
Gray Cast Iron
:Light Interruption / 1st Choice K
Nodular Cast Iron
:Light Interruption / 2nd Choice
T Heat-Resistant Alloys
:Continuous / 2nd Choice S
Titanium Alloy
C (In case hardness is under 45HRC)
H Hard materials
Chipbreaker Range
Cermet Cermet CVD Coated Carbide Carbide MEGACOAT Carbide
Applicable
Toolholder
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
(ANSI) (ISO)
SW05
TN60
R rε
S
SNMG 431HQ SNMG 120404HQ 1/64 ◯ ◯ ◯ aa aa
Finishing-Medium
aaaaaaaa a
433PS 120412PS 3/64 ◯aaaaaa a
434PS 120416PS 1/16 aaaaa
2
SNMG 432HS SNMG 120408HS ◯◯ ◯a
Medium-Roughing
1/32
433HS 120412HS 3/64 ◯◯ aa
434HS 120416HS 1/16 ◯◯ aa
Medium-Roughing / High Feed Medium-Roughing / High Feed
1 2 3 4
Applicable Chipbreaker Range
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B29
Inserts are sold in 10 piece boxes.
B26 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated Carbide / Carbide]
(in) (in)
Description A T φd Description A T φd
Free-Cutting Steel
B
Classification of usage P
Carbon steel / Alloy steel
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
φd
A
Gray Cast Iron
:Light Interruption / 1st Choice K
Nodular Cast Iron
:Light Interruption / 2nd Choice
rε :Continuous / 1st Choice
N Non-ferrous Metals
Negative
T :Continuous / 2nd Choice S
Heat-Resistant Alloys
Titanium Alloy C
(In case hardness is under 45HRC)
H Hard materials
Chipbreaker Range
Ref. Page for
(in)
Toolholder
Applicable
Description Description
Insert R
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI)
KW10
SW05
(ISO)
TN60
Right-Handed insert shown where
rε
applicable S
Insert (Turning)
646PX 190624PX 3/32 ◯aa◯
Low Carbon Steel
Finishing
Low Carbon Steel
NEW
Medium
D14
I T E M
Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Low Carbon Steel
D15
SNMG 432XS SNMG 120408XS 1/32 ◯◯ a aa
Roughing
1 2 3
Applicable Chipbreaker Range
(Stainless Steel)
MU(3/4”)
.32
D.O.C. (inch)
.24
MS
.16
.08
.04
MQ
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B29
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B27
■ ひし形 80°
・ネガ・ 穴 付き
Turning Indexable Inserts
(in) (in)
Description A T φd Description A T φd
φd
Gray Cast Iron
A : Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
Negative rε : Continuous / 1st Choice
N Non-ferrous Metals
T Heat-Resistant Alloys
C : Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC)
H Hard materials
D
Dim. MEGACOAT PVD Coated
Cermet Cermet CVD Coated Carbide Carbide MEGACOAT Carbide
Chipbreaker Range
Applicable
Toolholder
R Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
S Right-Handed insert shown where
rε
applicable
T
SNMG 432C SNMG 120408C 1/32 ◯ ◯
Cast Iron
V
433C 120412C 3/64 ◯ ◯
Roughing
W
SNMG 432ZS SNMG 120408ZS 1/32 a aa
Cast Iron
Insert (Turning)
1
433ZS 120412ZS 3/64 a aa
Roughing
1 2
Applicable Chipbreaker Range
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B29
Inserts are sold in 10 piece boxes.
B28 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated Carbide / Carbide]
φd
A SN_32_ 3/8 1/8 0.150
rε SN_43_ 0.203
1/2 3/16
T SNM43_ - Negative
C
PVD CVD PVD PVD CVD PVD
Cermet
Dim.
Cermet
Dim.
Coated Coated Coated
Toolholder
Description Description Cermet Carbide Carbide
Insert
Toolholder
(ANSI) Insert
CA4010
CA4120
CA4115
PV7020
PR915
PR905
(ANSI)
CA4010
CA4120
TN30
PV30
PV60
PV90
CA4115
PV7020
PR915
PR905
Right-Handed R
rε
TN30
PV30
PV60
PV90
insert shown where Right-Handed rε
applicable insert shown where
applicable S
SNMG 431HQ 1/64 ◯ ◯◯a
Insert (Turning)
D14
434HS 1/16 a
Medium-Roughing D15
433ZS 3/64 aa◯
SNMG 432HT 1/32 ◯ Cast Iron Roughing
B Free-cutting steel
60° Classification of usage P
Carbon steel / Alloy steel
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
:Light Interruption / 1st Choice K
Nodular Cast Iron
:Light Interruption / 2nd Choice
φd
N
A
Non-ferrous Metals
:Continuous / 1st Choice
Negative rε
Heat-resistant alloy
:Continuous / 2nd Choice S
T (In case hardness is under 45HRC)
Titanium Alloy
H Hard Materials
C
Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet Cermet MEGACOAT Carbide
Toolholder
Applicable
D Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
rε
R
ss
3
TNMG 331DP TNMG 160404DP 1/64 ss s
T 332DP 160408DP 1/32 ss s
TNMG 231GP TNMG 110404GP 1/64 s
1
V 232GP 110408GP 1/32 s
Finishing
1
232HQ 110408HQ 1/32 s aa
331HQ TNMG 160404HQ 1/64 s a a aaaaaaaa a
TNMG 332HQ 160408HQ 1/32 s a a aaaaaaaa a
333HQ 160412HQ 3/64 sa s aa 2
TNMG 331CQ TNMG 160404CQ 1/64 s a aasaasaa s
Finishing-Medium Finishing-Medium / Up facing
1 2 3
Applicable Chipbreaker Range
4 5
(3/8"I.C.: Steel) (3/8"I.C.: Steel)
3/8” I.C.: Steel .20 .20 (3/8” I.C.: Steel)
Standard
.16 .16
D.O.C. (inch)
D.O.C. (inch)
.12 .12
.08 .08
HK
GS
.04 .04 CS
DP
.004 .008 .012 .016 .020 .004 .008 .012 .016 .020
Feed Rate (ipr) Feed Rate (ipr)
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B35
Inserts are sold in 10 piece boxes.
B30 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated Carbide / Carbide]
(in)
(in) Description A T ød
Description A T ød TN_32_ 1/8
3/8 0.150
TN_33_
■ 60°Triangle / Negative with Hole
TN_22_ 1/8
1/4 0.089 3/16
TN_23_ 3/16 TN_43_ 1/2 0.203
φd
N Non-ferrous Metals
A : Continuous / 1st Choice
Heat-resistant alloy
rε : Continuous / 2nd Choice S
Titanium Alloy Negative
T (In case hardness is under 45HRC)
H Hard Materials
Chipbreaker Range
Cermet Cermet MEGACOAT Carbide
Toolholder
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
D
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
rε
R
Medium-Roughing / Medium-Roughing / Medium-Roughing /
S
333PT 160412PT 3/64 aaaaas
1
T
TNMG 332GT TNMG 160408GT 1/32 aa
High Feed
V
333GT 160412GT 3/64 aa
-
333HT 160412HT 3/64
Insert (Turning)
s
Medium
1 3
Applicable Chipbreaker Range
2 4 5
(1/2 (3/8” I.C.: Soft Steel)
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B35
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B31
■ ひし形 80°
・ネガ・ 穴 付き
Turning Indexable Inserts (in)
(in) Description A T ød
Description A T ød TN_32_ 1/8
3/8 0.150
■ 60°Triangle / Negative with Hole
TN_22_ 1/8 TN_33_
1/4 0.089 3/16
TN_23_ 3/16 TN_43_ 1/2 0.203
B Free-cutting steel
60° Classification of usage
P
Carbon steel / Alloy steel
:Interruption / 1st Choice M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
:Light Interruption / 1st Choice K
Nodular Cast Iron
:Light Interruption / 2nd Choice
φd
N Non-ferrous Metals
A
Chipbreaker Range
(in) Coated Carbide Coated Carbide
Toolholder
Applicable
Description Description
R Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
Right-Handed insert shown where
rε
S applicable
Stainless Steel
aa a aaa s
D16
I T E M
NEW
1/64
Stainless Steel / Heat-Resistant Alloys
1 2 3 4
Applicable Chipbreaker Range
D.O.C.
MU
MU
.08 .08 MQ
MQ MS
MS
.04 .04
.004 .008 .012 .016 .020 .004 .008 .012 .016 .020
f (ipr) f (ipr)
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B35
Inserts are sold in 10 piece boxes.
B32 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated Carbide / Carbide]
(in)
(in) Description A T ød
Description A T ød TN_32_ 1/8
3/8 0.150
TN_22_ 1/8 TN_33_
■ 60°Triangle / Negative with Hole
1/4 0.089 3/16
TN_23_ 3/16 TN_43_ 1/2 0.203
Free-cutting steel
B
60° Classification of usage P
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
N
φd
Non-ferrous Metals Negative
A
: Continuous / 1st Choice
Heat-resistant alloy
rε S
: Continuous / 2nd Choice
Titanium Alloy C
T (In case hardness is under 45HRC)
H Hard Materials
Chipbreaker Range
(in) Coated Carbide Coated Carbide
Toolholder
Applicable
Description Description R
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
Right-Handed insert shown where
rε
S
applicable
Insert (Turning)
Cast Iron
1
333ZS 160412ZS 3/64 a s
Roughing
1 2
Applicable Chipbreaker Range
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B35
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B33
■ ひし形 80°
・ネガ・ 穴 付き
Turning Indexable Inserts (in)
(in) Description A T ød
B Free-cutting steel
60° Classification of usage P
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
φd
A
N Non-ferrous Metals
: Continuous / 1st Choice
Negative rε
Heat-resistant alloy
: Continuous / 2nd Choice S
T Titanium Alloy
(In case hardness is under 45HRC)
C H Hard Materials
Chipbreaker Range
Cermet Cermet MEGACOAT Carbide
Toolholder
Applicable
D Description Description
NEW
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
PR1425
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
Right-Handed insert shown where rε
R
applicable
3/64 ss
334$-C 160416$-C 1/16 D16
s
TNGG 431$-C TNGG 220404$-C 1/64 aas ~
432$-C 220408$-C 1/32 sas D19
3
TNGG 433$-D TNGG 220412$-D 3/64 s F84
332$-25R 160408$-25R
Medium-Roughing Medium-Roughi
1/32 ss s a s
1 2 3 4
Applicable Chipbreaker Range
D.O.C.
.12 .12 MU
D.O.C.
D.O.C.
MU MU
.08 MU .08 MQ.08
MQ.08 MS
MQ MQ MS
MS
.04 MS .04
.04 .04
.004 .008 .012 .016 .020 .004 .008 .012 .016 .020
f .004
(ipr) .008 .012 .016 .020 f.004
(ipr) .008 .012 .016 .020
f (ipr) f (ipr)
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B35
Inserts are sold
Inserts in 10
are sold piece
in 10 boxes.
piece boxes.
B34 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated Carbide / Carbide]
Cermet
Description A T ød Dim.
Coated Coated Coated
Toolholder
TN_23_
1/4
3/16
0.089 Cermet Carbide Carbide
Insert Description
φd
CA4010
CA4120
CA4115
PV7020
A TN_33_ 3/8 0.150
PR915
PR905
TN30
PV30
PV60
PV90
rε 3/16 Right-Handed
T TN_43_ 1/2 0.203 rε
insert shown where
applicable Negative
PVD CVD PVD
TN30 Cermet
Dim.
Toolholder
(in)
Cermet Carbide Carbide
Insert Description
332XP-T 1/32 ◯◯
CA4010
CA4120
CA4115
PV7020
PR915
PR905
D
PV30
PV60
PV90
Low Carbon Steel / Finishing / Tough Edge
rε
TNMG 331XQ 1/64 ◯◯a R
TNGG 331DP 1/64 ◯
332DP 1/32 ◯ 332XQ 1/32 ◯aa
Low Carbon Steel / Medium cutting S
TNMG 331DP 1/64 a
Finishing 332DP 1/32 a T
TNMG 231GP 1/64 ◯ TNMG 332XS 1/32 ◯aa
232GP 1/32 ◯ Low Carbon Steel / Roughing V
TNMG 3305GP 0.008 ◯◯a
331GP 1/64 ◯ aa TNMG 331C 1/64 ◯a
332GP 1/32 ◯ ◯ a a W
Finishing
332C 1/32 ◯a
TNMG 231HQ 1/64 ◯
3/64
Insert (Turning)
232HQ 1/32 a Roughing 333C aa
TNMG 331HQ 1/64 ◯ ◯ ◯ a a
332HQ 1/32 ◯ ◯ ◯ a TNMG 332ZS 1/32 ◯◯a
Finishing-Medium 333HQ 3/64 ◯ ◯ ◯ a
TNMG 331CQ 1/64 ◯◯a 333ZS 3/64 a◯a
Roughing
332$-25R 1/32 ◯ ◯ a
Medium-Roughing / Low Cutting Force
B Free-cutting steel
Classification of usage P
Carbon steel / Alloy steel
rε : Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
φd
Nodular Cast Iron
A
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
Negative Heat-resistant alloy
35° T
: Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC)
C H Hard Materials
Chipbreaker Range
Cermet Cermet MEGACOAT Carbide
Toolholder
Applicable
D Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
(ANSI) (ISO)
KW10
SW05
TN60
Right-Handed insert shown where rε
R
applicable
VNMG 2
332 160408 1/32 aas aaaaaaaaa
D20
Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel / Heat-Resistant Alloys Stainless Steel
-
332 160408 1/32 s s
Without Chipbreaker
1 2 3 4
Applicable Chipbreaker Range
2
3
DP
φd
A
VN_33_ 3/8 3/16 0.150
35° T Negative
C
PVD CVD PVD
Cermet
Dim.
Coated Coated Coated
Toolholder
Description Description Cermet Carbide Carbide
Insert
(ANSI) (ISO) R
CA4010
CA4115
CA4120
PV7020
PR915
PR905
TN30
PV30
PV60
PV90
Right-Handed
rε
insert shown where
S
applicable
Finishing
332GP 160408GP 1/32 s saa
W
VNMG 331HQ VNMG 160404HQ 1.64 saa
Insert (Turning)
332HQ 160408HQ 1.32 saa
Finishing-Medium
333HQ 160412HQ 3/64 ssa
Medium
332$ 160408$ 1/32 s
Finishing
φd
Nodular Cast Iron
A
: Light Interruption / 2nd Choice
N
rε
Non-ferrous Metals
: Continuous / 1st Choice
Negative Heat-resistant alloy
T : Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC)
H Hard Materials
C
Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet Cermet MEGACOAT Carbide
Toolholder
Applicable
D Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
rε
R
With Wiper Edge
aaaaa
V
432WQ 080408WQ 1/32 ss aaaaa
Finishing-Medium
433WQ 080412WQ 3/64 a aaa
W
WNMG 331GP WNMG 060404GP 1/64 s
2
332GP 060408GP 1/32
Insert (Turning)
s
Finishing
aaaaa
432CQ 080408CQ 1/32 s s s D23
aaaaaa
D24 3
433CQ 080412CQ 3/64 ss saaaa
F85
WNMG 432CJ WNMG 080408CJ 1/32 ssas
1 2 3 4
Applicable Chipbreaker Range
(1/2
1/2” I.C.: Steel
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B41
Inserts are sold
Inserts in 10
are sold piece
in 10 boxes.
piece boxes.
B38 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated Carbide / Carbide]
(in) (in)
Description A T ød Description A T ød
WN_325 5/32 WN_43_ 1/2 3/16 .203
■ 80°Trigon / Negative with Hole
3/8 0.150
WN_33_ 3/16
Classification of usage P
Free-cutting steel B
80° Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
φd
A
N Non-ferrous Metals
: Continuous / 1st Choice
rε Heat-resistant alloy
: Continuous / 2nd Choice S
Titanium Alloy
Negative
T
(In case hardness is under 45HRC)
H Hard Materials
Chipbreaker Range
Cermet Cermet MEGACOAT Carbide
Toolholder
Applicable
Description Description D
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
rε
R
Finishing-Medium / Medium-Roughing / Medium-Roughing / Medium-Roughing
Insert (Turning)
High Feed
Roughing
1/64 aa
1/32 a aa
B40-1
432MQ 080408MQ 1/32 aa a aaa s
Finishing-Medium
(1/2"I.C.: Steel)
.20
Standard
.16 GT
D.O.C. (inch)
PS(HS)
.12
.08
.04 GS PT
B
80° Classification of usage P
Free-Cutting Steel
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
φd
A
N Non-ferrous Metals
: Continuous / 1st Choice
Negative rε : Continuous / 2nd Choice S
Heat-Resistant Alloys
Titanium Alloy
T (In case hardness is under 45HRC)
H Hard materials
C
Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet Cermet MEGACOAT Carbide
Applicable
D
Toolholder
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
Right-Handed insert shown where
rε
R
applicable
Heat-Resistant Alloys Heat-Resistant Alloys
V 1/64 aa a aaa s
NEW
B7
Stainless Steel / Heat-Resistant Alloys
Also See
aa s
Medium-Roughing / Sharp edge
Roughing
433C 080412C 3/64 s a
D24
433ZS 080412ZS 3/64 aaa aa F85
Roughing
2
433GC 080412GC 3/64 s a
Roughing
1 2 3
Applicable Chipbreaker Range
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B41
Inserts are sold
Inserts in 10
are sold piece
in 10 boxes.
piece boxes.
B40 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated Carbide / Carbide]
Carbide
Dim.
Toolholder
(in)
WN_33_ 3/8 0.150 Description Cermet Carbide Carbide
3/16 Insert
WN_43_ 1/2 0.203 (ANSI)
CA4010
CA4120
CA4115
PV7020
PR915
PR905
φd
TN30
PV30
PV60
PV90
A
Right-Handed rε
rε insert shown where
Negative
applicable
T
WNMG 432HT 1/32 s C
PVD CVD PVD
Carbide
Dim.
Toolholder
(in) D
Description Cermet Carbide Carbide 433HT 3/64 s
Insert
(ANSI) Medium-Roughing / High Feed
CA4010
CA4120
CA4115
PV7020
R
PR915
PR905
TN30
PV30
PV60
PV90
rε WNMG 431 1/64 s s saa
S
432 1/32 s s saa
WNMG 431WP 1/64 a
433 3/64 T
Roughing
saa
432WP 1/32 a V
Finishing / With Wiper Edge WNMG 431XP 1/64 saa
Insert (Turning)
Low Carbon Steel / Finishing
332HQ 1/32 a
Low Carbon Steel / Roughing
WNMG 431HQ 1/64 saa
WNMG 431C 1/64 sa
432HQ 1/32 ssaa D23
Finishing-Medium 433HQ 3/64 sssa 432C 1/32 aa D24
F85
WNMG 431CQ 1/64 ssa 433C 3/64 aa
Roughing
432CQ 1/32 ssa
D23 WNMG 432ZS 1/32 saa
Finishing-Medium / Up Facing
433CQ 3/64 s a D24
F85
WNMP 431TK 1/64 433ZS 3/64 saa
Roughing
s
Medium-Roughing WNMA 431 1/64
WNMG 331GS 1/64 s 432 1/32 s s aas
332GS 1/32 a 433 3/64
Without Chipbreaker
saa
WNMG 431GS 1/64 ssa
432GS 1/32 saa WNGG 3305$-S 0.008 s
Medium-Roughing 433GS 3/64 ssa 331$-S 1/64 s
WNMG 431HS 1/64 ssa
332$-S 1/32 s
Finishing / Surface Roughness Oriented
432HS 1/32 ssa
433GT 3/64 s
Medium-Roughing / High Feed
For additional grades, Reference Page B38~B40 Inserts are sold in 10 piece boxes.
B
rε
Free-Cutting Steel
Classification of usage P
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
φd
A : Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
Negative Heat-Resistant Alloys
: Continuous / 2nd Choice S
T Titanium Alloy
80
C H Hard materials
KW10 Carbide
Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet Cermet MEGACOAT
Applicable
D
Toolholder
NEW
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1425
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
SW05
TN60
R Right-Handed insert shown where rε
applicable
Finishing-Medium
V
Finishing-Medium
Medium-Roughing
aa aa
24205MFR-F 070302MFR-F < 0.008 aa aa
Sharp Edge 2421MFR-F 070304MFR-F < 1/64 aa aa
CNGU 242013MFR-U CNGU 0703005MFR-U < 0.002 aa a
NEW
aa aa
I T E M
• Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.004, <0.008, <0.012 etc.) indicate models with minus tolerance for corner R (rε).
1
Applicable Chipbreaker Range
● Double-Sided Swiss Tools Identification System ● When a minus tolerance is specified for the corner-R(rε)
If a minus tolerance is specified for the corner-R(rε) as shown in the Fig.1,
CNGU24202M F P - SK using an insert with corner-R(rε) = 0.2 mm may result in larger radius than
Corner-R(rε) of specified.Use an insert whose corner-R(rε) has a minus tolerance.
minus tolerance
Sharp Edge
Polished Chipbreaker
CNGU24202M F R - U CNGU24202M E R - U
Corner-R(rε) of Corner-R(rε) of
minus tolerance minus tolerance
R0.2 or less
Sharp Edge With Honing
(in)
Description A T ød
Free-Cutting Steel
B
Classification of usage P
Carbon steel / Alloy steel
rε
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
φd
Nodular Cast Iron
A
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
: Continuous / 2nd Choice
Heat-Resistant Alloys Negative
S
55° T (In case hardness is under 45HRC)
Titanium Alloy
H Hard materials
C
Carbide
Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet Cermet MEGACOAT
Applicable
Toolholder
Description Description
NEW D
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1425
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
KW10
(ANSI) (ISO)
SW05
TN60
Right-Handed insert shown where rε R
applicable
S
22205MF-SK 080302MF-SK < 0.008 a
2221MF-SK 080304MF-SK < 1/64 T
Sharp Edge
a
DNGU 22202MFP-SK DNGU 080301MFP-SK < 0.004 aa V
Finishing-Medium
NEW
22205MFP-SK 080302MFP-SK < 0.008 aa
W
Sharp Edge / Polished
2221MFP-SK 080304MFP-SK < 1/64 aa
Insert (Turning)
Finishing-Medium
NEW aa aa
22205MFR-F 080302MFR-F < 0.008 aa aa
Sharp Edge 2221MFR-F 080304MFR-F < 1/64 aa aa
DNGU 222013MFR-U DNGU 0803005MFR-U < 0.002 aa a
22202MFR-U 080301MFR-U
Low Feed
NEW
22205MFR-U 080302MFR-U < 0.008
I T E M
aa aa
Sharp Edge 2221MFR-U 080304MFR-U < 1/64 aa aa
DNGU 22202MER-U DNGU 080301MER-U < 0.004 aa
Low Feed
• Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1
Applicable Chipbreaker Range
16°
A low cutting force chipbreaker designed for chip control in steel and stainless steel.
Finishing-Medium SK
13° Cutting performance is similar to comparable sized positive inserts.
0.06
17°
Chipbreaker “dot” and pocket design provide chip control at multiple depths of cut and feed
Medium-Roughing GK 0.06 rates.
17°
18°
Finishing F Controled chip evacuation direction with low cutting force.
35°
Low Feed U Good chip control at low feed rates and varied depths of cut with low cutting force.
φd
Heat-Resistant Alloys
A
Negative : Continuous / 2nd Choice S
Titanium Alloy
rε (In case hardness is under 45HRC)
T H Hard materials
C
Dim. MEGACOAT CVD PVD
KW10 Carbide
Chipbreaker Range
Cermet Cermet MEGACOAT
Applicable
Toolholder
NEW
D Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1425
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
(ANSI) (ISO)
SW05
TN60
Right-Handed insert shown where rε
R
applicable
NEW aa aa
18205MFR-F 090302MFR-F < 0.008 aa aa
T
Sharp Edge
1821MFR-F 090304MFR-F < 1/64 aa aa
V TNGU 182013MFR-U TNGU 0903005MFR-U < 0.002 aa a
18202MFR-U 090301MFR-U
Low Feed
aa
TNGU 18202MER-U TNGU 090301MER-U < 0.004
Low Feed
Free-Cutting Steel
(in) Classification of usage P
Carbon steel / Alloy steel
Description A T ød Drawing : Interruption / 1st Choice
M Stainless Steel
CN_43_ B18 : Interruption / 2nd Choice
1/2 .203 : Light Interruption / 1st Choice
Gray Cast Iron
DN_43_ 3/16 B23 K
Nodular Cast Iron
TN_33_ 3/8 .150 B34 : Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
• Medium and rough cutting inserts for Heat-Resistant Alloys
automatic lathe. : Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC)
H Hard materials
Chipbreaker Range
Cermet Cermet MEGACOAT Carbide
(in) Ref. Page for Coated Carbide Coated Carbide NEW
Applicable
Insert
Description Description
Toolholder
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1425
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
KW10
(ANSI) (ISO)
SW05
TN60
rε
Medium-Roughing Medium-Roughing Medium-Roughing
1 2
Applicable Chipbreaker Range
(Stainless Steel)
(Steel)
.24 TK
D.O.C. (inch)
U .24
D.O.C. (inch)
.16
.16
.08
.08
.04
.04
F
.002 .004 .008 .016 .004 .008 .016 .020
Feed Rate (ipr)
B44
Feed Rate (ipr)
(in)
(in) Description A T ød α
Description A T ød α CC_215_ 1/4 3/32 0.110
CC_1109_ 0.138 0.055 0.075 CC_325_ 3/8 5/32 0.173 7˚
Free-Cutting Steel
B
rε
Classification of usage P
Carbon steel /Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
φd
: Light Interruption / 1st Choice K
A
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
Heat-ResistantAlloys Positive
: Continuous / 2nd Choice S
T
80
Titanium Alloy
(In case hardness is under 45HRC)
°
H Hard materials C
Carbide
Dim. MEGACOAT CVD PVD
Chipbreaker Range
Cermet Cermet MEGACOAT
Applicable
Toolholder
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
(ANSI) (ISO)
KW10
SW05
TN60
Right-Handed insert shown where
rε R
applicable
Insert (Turning)
Sharp Edge / Polished
a
CCGT 32502MFP-GF CCGT 09T301MFP-GF < 0.004 s a E20
32505MFP-GF 09T302MFP-GF < 0.008 s a ~
3251MFP-GF 09T304MFP-GF < 1/64 s a
Sharp Edge / Polished
E21
CCGT 21502MF-GQ CCGT 060201MF-GQ < 0.004 s E33
21505MF-GQ 060202MF-GQ < 0.008 s
Finishing-Medium
F28
2151MF-GQ 060204MF-GQ < 1/64 s
F32
CCGT 32502MF-GQ CCGT 09T301MF-GQ < 0.004 s
F33
32505MF-GQ 09T302MF-GQ < 0.008 a
3251MF-GQ 09T304MF-GQ < 1/64 F34
Sharp Edge s
F36 3
CCGT 21502MFP-GQ CCGT 060201MFP-GQ < 0.004 s a
21505MFP-GQ 060202MFP-GQ < 0.008 s a
Finishing-Medium
(Steel)
.16
.12
D.O.C. (inch)
GQ
GK
.08
.04
B45
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
(in)
(in) Description A T ød α
Description A T ød α
■ 80°Diamond / Positive with Hole
CC_215_ 1/4 3/32 0.110
CC_1109_ 0.138 0.055 0.075 CC_325_ 3/8 5/32 0.173 7˚
7˚
CC_1411_ 0.169 0.071 0.091 CC_43_ 1/2 3/16 0.217
B
rε
Free-Cutting Steel
Classification of usage P
Carbon steel /Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
φd
: Light Interruption / 1st Choice K
A
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
Positive : Continuous / 1st Choice
Heat-ResistantAlloys
: Continuous / 2nd Choice S
T Titanium Alloy
80
H Hard materials
KW10 Carbide
Dim. MEGACOAT CVD PVD
Cermet Cermet
Chipbreaker Range
MEGACOAT
Applicable
Toolholder
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
(ANSI) (ISO)
SW05
TN60
R
Left-Handed insert shown where
rε
applicable
S
CCGT 21502 CCGT 060201 0.004 aa a a
21505 060202 0.008 aa a a
T 2151 060204 1/64 aa a a
CCGT 32502 CCGT 09T301 0.004 aa a a
V 32505 09T302 0.008 aa a a
3251 09T304 1/64 aa a a
W CCMT 3252 CCMT 09T308 1/32 ss aaaa aa aa sa
Medium
Insert (Turning)
ss a
CCGT 325013MF CCGT 09T3005MF <0.002 a a E21
32502MF 09T301MF <0.004 aa a E33
Sharp Edge
32505MF 09T302MF <0.008 ss a F28
(Standard Chipbreaker) 3251MF 09T304MF <1/64 aa a F32
CCGT 21505FN-Z CCGT 060202FN-Z 0.008 s F33
Medium Cutting
1/64
2
3252MQ 09T308MQ 1/32 ss s aaa s
Finishing-Medium
Non-ferrous Metals
1 2 3
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B49 Inserts are sold in 10 piece boxes.
B46 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
(in)
(in) Description A T ød α
Description A T ød α CC_215_ 1/4 3/32 0.110
■ 80°Diamond / Positive with Hole CC_1109_ 0.138 0.055 0.075
7˚
CC_325_ 3/8 5/32 0.173 7˚
CC_1411_ 0.169 0.071 0.091 CC_43_ 1/2 3/16 0.217
B
rε
Free-Cutting Steel
Classification of usage
P
Carbon steel /Alloy steel
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
φd
:Light Interruption / 1st Choice K
A
Nodular Cast Iron
:Light Interruption / 2nd Choice
:Continuous / 1st Choice
N Non-ferrous Metals
Heat-Resistant Alloys Positive
:Continuous / 2nd Choice
S
T Titanium Alloy
80
H Hard materials
KW10 Carbide
Dim. MEGACOAT CVD PVD
Cermet Cermet
Chipbreaker Range
MEGACOAT
Applicable
Toolholder
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
(ANSI) (ISO)
SW05
TN60
Left-Handed insert shown where rε R
applicable
Insert (Turning)
110905$-FSF 030102$-FSF 0.008 s s
11091$-FSF 030104$-FSF 1/64 s s
CCET 141101$-FSF CCET 0401003$-FSF 0.001 s
141102$-FSF 040101$-FSF 0.004 L s
141105$-FSF 040102$-FSF 0.008 s s
14111$-FSF 040104$-FSF L
Finishing
1/64
1/64 ss s s
CCGT 1109013M$-F CCGT 0301005M$-F <0.002 a
110902M$-F 030101M$-F <0.004 s s a a
110905M$-F 030102M$-F <0.008 s s a a
11091M$-F 030104M$-F <1/64 s s a
CCGT 1411013M$-F CCGT 0401005M$-F <0.002 a
141102M$-F 040101M$-F <0.004 s s a a
141105M$-F 040102M$-F <0.008 s s a
Sharp Edge 14111M$-F 040104M$-F <1/64 s s a a
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner
1
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B49
Inserts are sold in 10 piece boxes.
φd
:Light Interruption / 1st Choice
A
Nodular Cast Iron
:Light Interruption / 2nd Choice
Positive :Continuous / 1st Choice N Non-ferrous Metals
H Hard materials
D
KW10 Carbide
Dim. MEGACOAT CVD PVD
Cermet Cermet MEGACOAT
Chipbreaker Range
Applicable
R
Toolholder
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
SW05
TN60
S Left-Handed insert shown where rε
applicable
Low Feed
For new MEGACOAT NANO Grade PR1425 selection reference Page B49
Inserts are sold in 10 piece boxes.
B48 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
■ 80°Diamond / Posi
Positive
tive with Hole
(in) B
(in) Description A T ød α
rε
Description A T ød α CC_215_ 1/4 3/32 0.110
CC_1109_ 0.138 0.055 0.075 CC_325_ 3/8 5/32 0.173 7˚
φd
7˚
A
CC_1411_ 0.169 0.071 0.091 CC_43_ 1/2 3/16 0.217
T α
80
Positive
°
Toolholder
Toolholder
(in) NANO (in) NANO
Description Description
Insert Insert
PR1425
PR1425
(ANSI) (ANSI) W
W
rε rε
Insert (Turning)
NEW CCGT 110902MP-CF <0.004 a NEW CCGT 212013MF <0.002 a
Micro Finishing
a 3251MF <0.016 a
CCGT 32502MFP-GF <0.004 a CCET 1109013M$-F <0.002 a
NEW
NEW
32505MFP-GF <0.008 a 110902M$-F <0.004 a E20
I T E M
Sharp Edge / Polished
110905M$-F <0.008 ~
3251MFP-GF
Finishing
<0.016 a a
E20 E21
NEW CCGT 21502MFP-GQ <0.004 a 11091M$-F <0.016 a
~ E33
Sharp Edge CCET 141102M$-F <0.004 a
Finishing-Medium
a F33 a
F34 CCET 325013MF$-U <0.002 a
Finishing-Medium
21505MF$-J <0.008 a
2151HQ 0.016 a CCET 32502MF$-J <0.004 a
CCMT 32505HQ 0.008 a 32505MF$-J <0.008 a
Shape Edge / Precision
3251HQ 0.016 a 3251MF$-J <0.016 a
3252HQ 0.031 a
NEW
Medium cutting
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
φd
:Light Interruption / 1st Choice
A
Nodular Cast Iron
:Light Interruption / 2nd Choice
Positive :Continuous / 1st Choice N Non-ferrous Metals
:Continuous / 2nd Choice Heat-Resistant Alloys
T S
80
H Hard materials
D
Dim. Cermet MEGACOAT CVD Coated PVD Coated
Carbide
Toolholder
Chipbreaker Range
Applicable
R Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
S Left-Handed insert shown where rε
applicable
T
CPMT 25151GP CPMT 080204GP 1/64 s s a aa aa a s
Finishing
V
CPMT 321GP CPMT 090304GP 1/64 s a a aa aa a s
W 322GP 090308GP 1/32 s s s aa aa a s
CPMH 25151HQ CPMH 080204HQ 1/64 s a a
Insert (Turning)
aa aaaaa s sa
Finishing-Medium
Standard Chipbreaker
322 090308 1/32 s a a s a a a a a aa aa sa
1
Low Carbon Steel
1 2
Applicable Chipbreaker Range
φd
A
Positive
T
80
C
C
°
Free-Cutting Steel
Classification of usage P DD
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel RR
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron SS
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
Heat-Resistant Alloys TT
: Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC) VV
H Hard materials
(ANSI)
Insert (Turning)
rε
25152HQ 1/32 a
NEW
CPMH 321HQ 1/64 a
I T E M
322HQ 1/32 a F31
NEW CPMH 25151 1/64 a ~
Medium Cutting
F36
25152 1/32 a
322 1/32 a
322XP 1/32 a
B Free-Cutting Steel
P
Classification of usage Carbon steel / Alloy steel
rε
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
:Light Interruption / 1st Choice K
φd
Nodular Cast Iron
A
:Light Interruption / 2nd Choice
:Continuous / 1st Choice N Non-ferrous Metals
Positive
:Continuous / 2nd Choice Heat-Resistant Alloys
T S
55° (In case hardness is under 45HRC) Titanium Alloy
C
H Hard materials
Carbide
D Dim. MEGACOAT CVD Coated PVD Coated
Cermet MEGACOAT
Chipbreaker Range
(in) Cermet Carbide Carbide
Toolholder
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
R
PR930
KW10
SW05
(ANSI) (ISO)
TN60
Right-Handed insert shown where
rε
S applicable
0.008 a
DCGT 21502M-CF DCGT 070201M-CF <0.004 ss
V
21505M-CF 070202M-CF <0.008 ss
DCGT 32502M-CF DCGT 11T301M-CF <0.004 ss
W 1
Sharp Edge 32505M-CF 11T302M-CF <0.008 ss
DCGT 21502MP-CF DCGT 070201MP-CF <0.004 s a
Insert (Turning)
Micro-Finishing
0.008 a
DCGT 21502M-CK DCGT 070201M-CK <0.004 ss
21505M-CK 070202M-CK <0.008 ss
DCGT 32502M-CK DCGT 11T301M-CK <0.004 ss 3
Honed Edge 32505M-CK 11T302M-CK <0.008 sa
DCGT 21502MP-CK DCGT 070201MP-CK <0.004 s a
21505MP-CK 070202MP-CK <0.008 s a
Finishing
1
DCMT 3251GP DCMT 11T304GP 0.004 saa as aa a s
3252GP 11T308GP 0.008 sas aa aa a s
・ Insert whose corner R (rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1 2 3
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B58
Inserts are sold in 10 piece boxes.
B52 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
(in)
Description A T ød α
DC_215_ 1/4 3/32 0.110 7˚
Free-Cutting Steel
B
rε
P
Classification of usage Carbon steel / Alloy steel
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
φd
:Light Interruption / 1st Choice K
A
Nodular Cast Iron
:Light Interruption / 2nd Choice
:Continuous / 1st Choice N Non-ferrous Metals
Positive
:Continuous / 2nd Choice Heat-Resistant Alloys
S
55° T (In case hardness is under 45HRC) Titanium Alloy
C
H Hard materials
Dim.
Carbide
MEGACOAT CVD Coated PVD Coated
Chipbreaker Range
Cermet MEGACOAT D
Toolholder
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO) R
KW10
SW05
TN60
Right-Handed insert shown where rε
applicable
S
DCGT 21502MF-GQ DCGT 070201MF-GQ <0.004 s
21505MF-GQ 070202MF-GQ s
Finishing-Medium
<0.008
2151MF-GQ 070204MF-GQ <1/64 s T
DCGT 32502MF-GQ DCGT 11T301MF-GQ <0.004 s
32505MF-GQ 11T302MF-GQ <0.008 s V
Sharp Edge 3251MF-GQ 11T304MF-GQ <1/64 a
DCGT 21502MFP-GQ DCGT 070201MFP-GQ <0.004 s a
W
21505MFP-GQ 070202MFP-GQ s a
Finishing-Medium
<0.008
2151MFP-GQ 070204MFP-GQ <1/64 s a
Insert (Turning)
1
DCGT 32502MFP-GQ DCGT 11T301MFP-GQ <0.004 s a
32505MFP-GQ 11T302MFP-GQ <0.008 s a
Sharp Edge / Polished 3251MFP-GQ 11T304MFP-GQ <1/64 s a
DCMT 21505GK DCMT 070202GK 0.008 ss aa aaaaa a sa
2151GK 070204GK 1/64 s s aa aaaaa sa sa
Finishing-Medium
1 2 3
Applicable Chipbreaker Range
(1/4"I.C.: Steel)
.16
.12
D.O.C. (inch)
Standard
.08
.04
HQ
XP
.004 .008 .012 .016
Feed Rate (ipr)
For new MEGACOAT NANO Grade PR1425 selection reference Page B58
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B53
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
(in)
Description A T ød α
DC_215_ 1/4 3/32 2.8 7˚
■ 55°Diamond / Positive with Hole DC_325_ 3/8 5/32 4.4 7˚
B Free-Cutting Steel
Classification of usage P
Carbon steel / Alloy steel
rε
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
φd
A Nodular Cast Iron
: Light Interruption / 2nd Choice
Positive N Non-ferrous Metals
: Continuous / 1st Choice
Heat-Resistant Alloys
C 55° T : Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC)
H Hard materials
D
Carbide
Dim. Cermet MEGACOAT CVD Coated PVD Coated
MEGACOAT
Toolholder
Chipbreaker Range
R
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
S rε
Right-Handed insert shown where
applicable
T
DCGT 21505FN-Z DCGT 070202FN-Z 0.008 s
V 2151FN-Z 070204FN-Z 1/64 s
Medium
s aa aa s s
1 2
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B58
Inserts are sold in 10 piece boxes.
B54 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
(in)
Description A T ød α
B
Free-Cutting Steel
Classification of usage P
Carbon steel / Alloy steel
rε
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
φd
Nodular Cast Iron
A
: Light Interruption / 2nd Choice
N Non-ferrous Metals Positive
: Continuous / 1st Choice
Heat-Resistant Alloys
55° T : Continuous / 2nd Choice S
Titanium Alloy
C
(In case hardness is under 45HRC)
H Hard materials
D
MEGACOAT CVD Coated PVD Coated
Carbide
Dim. Cermet Cermet
Toolholder
Chipbreaker Range
R
Applicable
Insert Description Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
rε S
Left-Handed insert shown where
applicable
Insert (Turning)
DCGT 21501$-F DCGT 0702003$-F 0.001 s s
21502$-F 070201$-F 0.004 s s
21505$-F 070202$-F 0.008 s s s
2151$-F 070204$-F 1/64 s s s
DCGT 32501$-F DCGT 11T3003$-F 0.001 s s
32502$-F 11T301$-F 0.004
1
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B58
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B55
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
(in)
Description A T ød α
DC_215_ 1/4 3/32 0.110 7˚
B Free-Cutting Steel
Classification of usage P
Carbon steel /Alloy steel
rε
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
φd
Nodular Cast Iron
A
: Light Interruption / 2nd Choice
Positive N Non-ferrous Metals
: Continuous / 1st Choice
Heat-ResistantAlloys
C 55° T : Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC)
H Hard materials
D
KW10 Carbide
Dim. MEGACOAT CVD Coated PVD Coated
Cermet Cermet
Toolholder
Chipbreaker Range
Applicable
R Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1125
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR930
SW05
(ANSI) (ISO)
TN60
S Left-Handed insert shown where
rε
applicable
T DCGT
21501F$-U DCGT 0702003F$-U 0.001 s s s
21502F$-U 070201F$-U 0.004 as a a
V 21505F$-U 070202F$-U 0.008 as a a
DCGT 32501F$-U DCGT 11T3003F$-U 0.001 s s s
W 32502F$-U 11T301F$-U 0.004 s a a
32505F$-U 11T302F$-U 0.008 as a a
Insert (Turning)
0.008 s a F37
DCET 215013MF$-USF DCET 0702005MF$-USF <0.004 a ~
21502MF$-USF 070201MF$-USF <0.008 s a F44
21505MF$-USF 070202MF$-USF <1/64 s a
DCET 325013MF$-USF DCET 11T3005MF$-USF <0.002 s a
32502MF$-USF 11T301MF$-USF <0.004 s a
Sharp Edge / Precision 32505MF$-USF 11T302MF$-USF <0.008 s a
DCGT 21502E$-U DCGT 070201E$-U 0.004 s s
21505E$-U 070202E$-U 0.008 ss s
2151E$-U 070204E$-U 1/64 ss s
DCGT 32502E$-U DCGT 11T301E$-U 0.004
as s a
DCGT 21502ME$-U DCGT 070201ME$-U <0.004
s
21505ME$-U 070202ME$-U <0.008 s
2151ME$-U 070204ME$-U <1/64 s
DCGT 32502ME$-U DCGT 11T301ME$-U <0.004
s
32505ME$-U 11T302ME$-U <0.008 s
Honed Edge 3251ME$-U 11T304ME$-U <1/64 s
・Insert whose corner R (rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B58
Inserts are sold in 10 piece boxes.
B56 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
(in)
Description A T ød α
Free-CuttingSteel
B
Classification of usage P
Carbonsteel/Alloysteel
: Interruption / 1st Choice
rε
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
φd
Nodular Cast Iron
A
: Light Interruption / 2nd Choice
N Non-ferrousMetals
Positive
: Continuous / 1st Choice
α
Heat-ResistantAlloys
T : Continuous / 2nd Choice S
55° Titanium Alloy
C
(In case hardness is under 45HRC)
H Hard materials
KW10 Carbide
Dim. Cermet D
Chipbreaker Range
(in) Cermet Carbide Carbide
Toolholder
Applicable
Description Description
Insert R
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
SW05
TN60
Left-Handed insert shown where
rε
applicable S
DCGT 32501F$-J DCGT 11T3003F$-J 0.001 s
32502F$-J 11T301F$-J 0.004 T
32505F$-J 11T302F$-J 0.008 s s s
Low Feed
Insert (Turning)
Super Fine DCET 32501F$-JSF DCET 11T3003F$-JSF 0.001 s
32502F$-JSF 11T301F$-JSF 0.004 s s
32505F$-JSF 11T302F$-JSF 0.008 s s
Low Feed
E22
DCGT 325013ME$-J DCGT 11T3005ME$-J <0.002
~
32502ME$-J 11T301ME$-J <0.004 s E25
32505ME$-J 11T302ME$-J <0.008 s F37
Honed Edge 3251ME$-J 11T304ME$-J <1/64 a ~
F44
Non-ferrous Metals
―
32502 DCGW 11T301 0.004
s
DCGW
32505 11T302 0.008 s
Without Chipbreaker 3251 11T304 1/64 s
・Insert whose corner R (rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1 2
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B58
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B57
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
rε
(in)
Description A T ød α
φd
DC_215_ 1/4 3/32 0.110 7˚
A
DC_325_ 3/8 5/32 0.173 7˚
Positive 55° T
Toolholder
Toolholder
(in) NANO (in) NANO
Description Description
Insert Insert
PR1425
PR1425
W (ANSI) (ANSI)
Handed insert rε Handed insert rε
shows L-Hand shows L-Hand
Insert (Turning)
NEW a NEW a
21505MP-CF <0.008 a 21502MF <0.004 a
Medium Cutting
Soft Steel
Finishing
a
3251MFP-GQ <0.016 a DCET 325013MF$-U <0.002 R
NEW DCMT 21505GK 0.008 a 32502MF$-U <0.004 a
Finishing-Medium
Sharp Edge
2151GK 0.016 a 32505MF$-U <0.008 a
2152GK 0.031 a 3251MF$-U <0.016 R
DCMT 32505GK 0.008 a NEW DCET 215013MF$-J <0.002 R
3251GK 0.016 a 21502MF$-J <0.004 a
3252GK 0.031 a 21505MF$-J <0.008
Low Feed
a
NEW DCMT 21505HQ 0.008 a DCET 325013MF$-J <0.002 R
Finishing-Medium
(in)
Description A T ød α
Free-Cutting Steel
B
Classification of usage P
Carbon steel / Alloy steel
rε
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
φd
Nodular Cast Iron
A
: Light Interruption / 2nd Choice
N Non-ferrous Metals Positive
: Continuous / 1st Choice
Heat-Resistant Alloys
55° T : Continuous / 2nd Choice S C
Titanium Alloy
(In case hardness is under 45HRC)
H Hard materials
D
MEGACOAT CVD Coated PVD Coated
Carbide
Dim. Cermet
Toolholder
Chipbreaker Range
R
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
Handed insert
rε S
shows L-Hand
Super Fine
DPET 21501$-FSF DPET 0702003$-FSF 0.001 s T
Insert (Turning)
32502$-FSF 11T301$-FSF 0.004 s s 2
32505$-FSF 11T302$-FSF 0.008 s s
Finishing
1 2
Applicable Chipbreaker Range
B Free-cutting steel
Classification of usage P
rε :Interruption / 1st Choice
Carbon Steel and Alloy Steel
φd
Nodular Cast Iron
A :Light Interruption / 2nd Choice
N Non-ferrous Metals
:Continuous / 1st Choice
Positive α Heat-resistant alloy
70
Titanium Alloy
Chipbreaker Range
Cermet MEGACOAT Carbide
Toolholder
D
Applicable
NEW
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1425
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
(ANSI) (ISO)
SW05
TN60
R Left-Handed insert shown rε
where applicable
1/64 s s s
T JCGT 110902M$-F JCGT 030101M$-F <0.004 s
110905M$-F 030102M$-F <0.008 s
V
Sharp Edge 11091M$-F 030104M$-F <1/64
W
NEW F45 1
11091M$-F 030104M$-F 0.016 R
Insert (Turning)
Sharp Edge
Super Fine JCET 110902$-FSF JCET 030101$-FSF 0.004 s s
110905$-FSF 030102$-FSF 0.008 a s
11091$-FSF 030104$-FSF 1/64
Finishing
s s
JCET 110902M$-FSF JCET 030101M$-FSF <0.004 s
110905M$-FSF 030102M$-FSF <0.008 s
Sharp Edge / Precision 11091M$-FSF 030104M$-FSF <1/64 s
(in)
■ Round / Positive with Hole Description A T ød α
RC_1003_ 0.394 1/8 0.142
7˚
NEW
Free-cutting steel
Classification of usage P
Carbon Steel and Alloy Steel
: Interruption / 1st Choice
M Stainless Steel
ød
Chipbreaker Range
Cermet MEGACOAT Carbide
Toolholder
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
rε
Finishing-Medium
1 2 3
Applicable Chipbreaker Range
RCMX12
RCMX10
Free-cutting steel
B
Classification of usage P
Carbon Steel and Alloy Steel
φd
A : Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
rε α Gray Cast Iron
T : Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
Positive
: Continuous / 1st Choice
A
Heat-resistant alloy
: Continuous / 2nd Choice S
Titanium Alloy
rε T
α (In case hardness is under 45HRC) C
H Hard Materials
Chipbreaker Range
(in) Cermet Carbide Carbide
Toolholder
Applicable
Description Description
Insert R
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
Left-Handed insert shown where rε
applicable S
Finishing-Medium
Insert (Turning)
3252$-A3 09T308$-A3 1/32 s
Finishing-Medium / Sharp Edge
s
F76 1
SPGH 421$ SPGH 120304$ 1/64 s
422$ 120308$ 1/32 s
SPMR 321G SPMR 090304G 1/64 a
3
322G 090308G 1/32 a
Medium
ss
SPGR 421$ SPGR 120304$ 1/64 F77
s
4
422$ 120308$ 1/32 ss
SPG 321 SPGN 090304 1/64 s
322 090308 1/32 s
SPG 421 SPGN 120304 1/64 s s
422 120308 1/32 as a
Cast Iron
1 2 3 4
Applicable Chipbreaker Range
(Steel)
(3/8” I.C.)
■90°
Square/Positive without Hole
B (in)
Description A T ød
SP_32_ 3/8
1/8
A
SP_42_ 11°
1/2
SP_43_ 3/16
rε α
Positive T
C
Dim. PVD CVD PVD
Cermet
Toolholder
(in)
Description Description Cermet Carbide Carbide
Insert
R (ANSI) (ISO)
CA4010
CA4120
CA4115
PV7020
PR915
PR905
TN30
PV30
PV60
PV90
S Handed insert rε
shows L-Hand
Medium
422G 120308G 1/32 s
W
SPM 322 SPMN 090308 1/32 s F77
Insert (Turning)
Without Chipbreaker
433 120412 3/64 aa s
φd
N
A
Non-ferrous Metals
: Continuous / 1st Choice
Heat-ResistantAlloys Positive
rε : Continuous / 2nd Choice S
Titanium Alloy
T (In case hardness is under 45HRC)
H Hard materials
C
Dim.
Chipbreaker Range
Cermet MEGACOAT Carbide
Toolholder
(in) Cermet Carbide Carbide
Applicable
Description Description D
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
Left-Handed insert shown where rε
applicable
R
S
TBGT 12102M-CF TBGT 060101M-CF <0.004
ss
T
12105M-CF 060102M-CF <0.008 ss
Sharp Edge
1
V
Micro-Finishing
Insert (Turning)
TBMT 12105DP TBMT 060102DP 0.008 sss ss aa
F47
Finishing
F48
1211DP 060104DP 1/64 s s s ss aa s
F49
TBGT 12101$ TBGT 0601003$ 0.001 s F52
12102$ 060101$ 0.004 s s s F56 2
12105$ 060102$ 0.008 L L s L L s s
Finishing
-
1211 060104 1/64 s s
Without Chipbreaker
(5/32"I.C.: Steel)
.08
(5/32” I.C.: Steel)
.06
D.O.C. (inch)
.04
DP $(Without
.02 Indication)
For new MEGACOAT NANO Grade PR1425 selection reference Page B65
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B63
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts (in)
(in) Description A T ød α
Description A T ød α TC_1815_ 7/32 0.094 7˚
■ 60°Triangle / Positive with Hole TC_121_ 5/32 1/16 - 7˚ TC_215_
1/4
3/32
0.110
7˚
60°Triangle / Positive without Hole TC_1515_ 3/16 3/32 0.091 7˚ TC_22_ 1/8 7˚
φd
A N Non-ferrous Metals
: Continuous / 1st Choice
Heat-ResistantAlloys
Positive
rε S
: Continuous / 2nd Choice
Titanium Alloy
T (In case hardness is under 45HRC)
H Hard materials
C
Chipbreaker Range
Dim. MEGACOAT PVD Coated MEGACOAT Carbide
Cermet CVD Coated Carbide
Toolholder
Applicable
D Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
Left-Handed insert shown where rε
R applicable
0.008 s s
V TCET 1515013MF$-USF TCET 0802005MF$-USF <0.002
151502MF$-USF 080201MF$-USF <0.004 s
W 151505MF$-USF 080202MF$-USF <0.008 s
TCET 22013MF$-USF TCET 1103005MF$-USF <0.002
2202MF$-USF 110301MF$-USF <0.004 s
Insert (Turning)
ss s
TCGT 151502ME$-U TCGT 080201ME$-U <0.004 s
151505ME$-U 080202ME$-U <0.008 s E27
2202ME$-U TCGT 110301ME$-U <0.004 s F46
TCGT
2205ME$-U 110302ME$-U <0.008 s
Honed Edge 221ME$-U 110304ME$-U <1/64 s
TCGT 21502$ TCGT 110201$ 0.004
Finishing
0.008 s
2
Finishing-Medium / Sharp
221$-A3 110304$-A3 1/64 s
Edge
3
1211$-F 060104$-F 1/64 s
N/A
1211 060104 1/64 s s
Without Chipbreaker
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1 2 3
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B65
Inserts are sold in 10 piece boxes.
B64 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
(in) (in) B
60° Description A T ød α Description A T ød α
TB_121_ 5/32 1/16 0.091 7˚ TC_1815_ 7/32 0.094 7˚
3/32
TC_1515_ 3/16 3/32 0.091 7˚ TC_215_ 7˚
1/4 0.110
TC_22_ 1/8 7˚
φd
A
Positive
rε
T C
Free-Cutting Steel
Classification of usage P
Carbon steel / Alloy steel D
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron R
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice S
N Non-ferrous Metals
: Continuous / 1st Choice
Heat-Resistant Alloys
: Continuous / 2nd Choice S T
Titanium Alloy
(In case hardness is under 45HRC)
H Hard materials
V
Dim. MEGACOAT
(ANSI)
rε
Insert (Turning)
TBET 121013M$ <0.002 a
Finishing
12105MP-CF <0.008 a
NEW
Sharp Edge
I T E M
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.)
indicate models with minus tolerance for corner R (rε).
φd
N Non-ferrous Metals
A
Chipbreaker Range
Dim.
Cermet Cermet CVD Coated Carbide
Toolholder
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
(ANSI) (ISO)
SW05
TN60
R
Left-Handed insert shown where
rε
applicable
S
TPGT 151505CF TPGT 080202CF 0.008 s
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1 2 3 4
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B69
Inserts are sold in 10 piece boxes.
B66 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
(in) (in)
Description A T ød α Description A T ød α
TP_1515_ 3/16 0.095 11˚ TP_22_ 1/4 0.130 11˚
TPMT1815_ 0.110 11˚ TPMT32_ 1/8 0.173 11˚
■ 60° Triangle/Positive with Hole TP_1815
7/32 3/32
0.118 11˚ TP_32_ 3/8 0.177 11˚
TP_215 1/4 0.138 11˚ TP_33_ 3/16 0.173 11˚
Free-Cutting Steel
B
60° Classification of usage P
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
N
ød
Non-ferrous Metals
A
MEGACOAT
Dim.
Cermet CVD Coated Carbide PVD Coated MEGACOAT Carbide D
Chipbreaker Range
(in) Cermet Carbide
Toolholder
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
R
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
Left-Handed insert shown where rε
applicable S
TPGH 151502$ TPGH 080201$ 0.004 s s s
151505$ 080202$ 0.008 L aas L s s s T
15151$ 080204$ 1/64 L aas L s s s
TPGH 181502$ TPGH 090201$ 0.004 s s s V
181505$ 090202$ 0.008 L aas L s s s
18151$ 090204$ 1/64 L aas L s a s W
TPGH 21505$ TPGH 110202$ 0.008 L s s s
2151$ 110204$ 1/64 L
Insert (Turning)
ss a s
TPGH 2205$ TPGH 110302$ 0.008 L aas L s s s
221$ 110304$ 1/64 L aas L s s s
222$ 110308$ 1/32 L s s s
TPGH 3205$ TPGH 160302$ 0.008 L s s s
321$ 160304$ 1/64 L sss L L s s
Finishing
1 2
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B69
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B67
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
(in) (in)
Description A T ød α Description A T ød α
TP_1515_ 3/16 0.095 11˚ TP_215 3/32 0.138 11˚
■ 60°Triangle / Positive with Hole TP_1815 7/32
3/32
0.118 11˚ TP_22_
1/4
1/8
0.130 11˚
TP_32_ 3/8 0.177 11˚
B Free-Cutting Steel
60° P
Classification of usage Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
ød
Positive N Non-ferrous Metals
A
Chipbreaker Range
Carbide
Toolholder
(in)
Applicable
R Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
S 勝手付きチップは
Left-Handed insert shown
rε
左勝手
where (L) を示す
applicable
For new MEGACOAT NANO Grade PR1425 selection reference Page B69
Inserts are sold in 10 piece boxes.
B68 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
ød
A
Positive
rε
T α
C
Free-Cutting Steel Free-Cutting Steel
Classification of usage P Classification of usage P D
Carbon steel / Alloy steel Carbon steel / Alloy steel
: Interruption / 1st Choice :Interruption / 1st Choice
M Stainless Steel M Stainless Steel
: Interruption / 2nd Choice :Interruption / 2nd Choice R
Gray Cast Iron Gray Cast Iron
: Light Interruption / 1st Choice K :Light Interruption / 1st Choice K
Nodular Cast Iron Nodular Cast Iron
: Light Interruption / 2nd Choice :Light Interruption / 2nd Choice S
N Non-ferrous Metals N Non-ferrous Metals
: Continuous / 1st Choice :Continuous / 1st Choice
Heat-Resistant Alloys Heat-Resistant Alloys
: Continuous / 2nd Choice S :Continuous / 2nd Choice S T
Titanium Alloy Titanium Alloy
(In case hardness is under 45HRC) (In case hardness is under 45HRC)
H Hard materials H Hard materials V
Dim. MEGACOAT Dim. MEGACOAT
Ref. Page for
Toolholder
(in) NANO (in) NANO
W
Description Description
PR1425
PR1425
(ANSI) (ANSI)
Left-Handed insert shown where
rε Left-Handed insert shown where
rε
Insert (Turning)
applicable applicable
NEW
2151$
Finishing-Medium
I T E M
a E27
TPGH 2205$ 0.008 a 221HQ 0.016 a F47
221$ 0.016 a 222HQ 0.031 a ~
222$ 0.031 E27 TPMT 3205HQ 0.008 F57
a a
F47
TPGH 3205$ 0.008 a 321HQ 0.016 a
~
321$ 0.016 a F57 322HQ 0.031 a
322$ 0.031 a NEW TPMT 18151XP 0.016 a
Low Carbon Steel
151505MP-CF <0.008 a
TPGT 181502MP-CF <0.004 a
Sharp Edge / Polished
181505MP-CF <0.008 a
・ Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
B Free-Cutting Steel
60° Classification of usage P
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
A
Chipbreaker Range
Cermet Cermet CVD Coated Carbide Carbide
Toolholder
Applicable
D Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
(ANSI) (ISO)
KW10
SW05
TN60
Left-Handed insert shown where rε
R applicable
1/32 s
TPMR 321DP TPMR 160304DP 1/64 s
T 3
322DP 160308DP 1/32 s
1/64 a a a a a a
2
222HQ 110308HQ 1/32
Insert (Turning)
a a a a a a
TPMR 321HQ TPMR 160304HQ 1/64 s a a a a a a a
3
322HQ 160308HQ 1/32 s a a a a a a a
TPMR 181505G TPMR 090202G 0.008 s
1
18151G 090204G 1/64 s aa
Medium
s s aa a s a
TPMR 321 TPMR 160304 1/64 ss aaa a s a
E27 3
Conventional Molded Chipbreaker 322 160308 1/32 s asa aaa a s a
TPGR 181505$-F TPGR 090202$-F 0.008 s F47
~
Finishing
1/64 a s a
322 160308 1/32 a s a N/A
323 160312 3/64 a s
TPM 221 TPMN 110304 1/64 a a s
222 110308 1/32 a s s
TPM 321 TPMN 160304 1/64 a s a
322 160308 1/32 a a s
Without Chipbreaker 323 160312 3/64 s
1 2 3 4 5
Applicable Chipbreaker Range
〔 TN30
CA4010 CA4115 CA4120 PR915 PR905 〕Reference Page
PV30 PV60 PV90 PV7020
B71 Inserts are sold in 10 piece boxes.
B70 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
CA4010
CA4120
CA4115
PV7020
(ANSI) (ISO)
PR915
PR905
TN30
PV30
PV60
PV90
Left-Handed insert rε
shown where applicable
S
V
TPMR 321DP TPMR 160304DP 1/64 s
Finishing W
Insert (Turning)
TPMR 221GP TPMR 110304GP 1/64 sa
Medium
322 160308 1/32 s ssa
TPGR 2205$-A TPGR 110302$-A 0.008 ssa
221$-A 110304$-A 1/64 ssa
TPGR 221$-B TPGR 110304$-B 1/64 s
222$-B 110308$-B 1/32 s ss
TPGR 3205$-B TPGR 160302$-B 0.008
s saa
321$-B 160304$-B 1/64 s ss
322$-B 160308$-B 1/32 saa
-A: Finishing
-B: Finishing- TPGR 321$-C TPGR 160304$-C 1/64 s
Medium
-C: Medium 322$-C 160308$-C 1/32 s ssa
B Free-Cutting Steel
Classification of usage P
rε : Interruption / 1st Choice
Carbon steel / Alloy steel
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
ød
A
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
Positive
35° α : Continuous / 1st Choice
N Non-ferrous Metals
Chipbreaker Range
Toolholder
R
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
SW05
(ANSI) (ISO)
TN60
S Left-Handed insert shown where rε
applicable
Finishing
-
221FN-Z 110304FN-Z 1/64 s s
Sharp Edge 222FN-Z 110308FN-Z 1/32
VBGT 2201$-F VBGT 1103003$-F 0.001 a s
2202$-F 110301$-F 0.004 s a s
2205$-F 110302$-F 0.008 s a s s a s
VBGT 22013M$-F VBGT 1103005M$-F < 0.002 a
2202M$-F 110301M$-F < 0.004 ss a
Finishing
For new MEGACOAT NANO Grade PR1425 selection reference Page B74
Inserts are sold in 10 piece boxes.
B72 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
(in) (in)
Description A T ød α Description A T ød α
VB_22_ 1/4 1/8 0.110 5˚ VC_1515_ 3/16 3/32 0.091 7˚
■ 35°Diamond / Positive with Hole VB_33_ 3/8 3/16 0.173 5˚ VC_33_ 3/8 3/16 0.173 7˚
P
Free-Cutting Steel B
rε
Classification of usage
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
ød
A
Nodular Cast Iron
: Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
35° α : Continuous / 2nd Choice S
Heat-Resistant Alloys
Positive
T (In case hardness is under 45HRC)
Titanium Alloy
H Hard materials
C
MEGACOAT PVD Coated MEGACOAT Carbide
Chipbreaker Range
Dim.
Cermet Cermet CVD Coated Carbide
Toolholder
Applicable
Description Description D
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
KW10
(ANSI) (ISO)
SW05
TN60
rε
Left-Handed insert shown where R
applicable
VBGT 2201$-Y VBGT 1103003$-Y 0.001 a s
2202$-Y 110301$-Y 0.004 s a s S
2205$-Y 110302$-Y 0.008 saa s a s
221$-Y 110304$-Y 1/64 saa s a a
222$-Y 110308$-Y 1/32 T
a a s
VBGT 3305$-Y VBGT 160402$-Y 0.008 s s a s
V
331$-Y 160404$-Y 1/64 sas s a s
Finishing-Medium
Insert (Turning)
2205M$-Y 110302M$-Y < 0.008 s a a s a a s
221M$-Y 110304M$-Y < 1/64 s a a s a a a
222M$-Y 110308M$-Y < 1/32 a a a s
VBGT 3305M$-Y VBGT 160402M$-Y < 0.008 ss a
331M$-Y 160404M$-Y < 1/64 ss a
332M$-Y 160408M$-Y < 1/32 ss a
VCMT 151505VF VCMT 080202VF 0.008 s s aasss s a
Finishing
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1 2 3
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B74
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B73
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
ød
A Description A T ød α
α VP_1515_ 3/16 3/32 0.091 11˚
Positive 35° VP_22_ 1/4 1/8 0.110 11˚
T
C
Free-Cutting Steel Free-Cutting Steel
D Classification of usage P Classification of usage P
Carbon steel / Alloy steel Carbon steel / Alloy steel
: Interruption / 1st Choice :Interruption / 1st Choice
M Stainless Steel M Stainless Steel
R : Interruption / 2nd Choice :Interruption / 2nd Choice
Gray Cast Iron Gray Cast Iron
: Light Interruption / 1st Choice K :Light Interruption / 1st Choice K
Nodular Cast Iron Nodular Cast Iron
S : Light Interruption / 2nd Choice :Light Interruption / 2nd Choice
N Non-ferrous Metals N Non-ferrous Metals
: Continuous / 1st Choice :Continuous / 1st Choice
Heat-Resistant Alloys Heat-Resistant Alloys
T : Continuous / 2nd Choice S :Continuous / 2nd Choice S
Titanium Alloy Titanium Alloy
(In case hardness is under 45HRC) (In case hardness is under 45HRC)
V H Hard materials H Hard materials
Toolholder
W (in) NANO (in) NANO
Description Description
PR1425
PR1425
(ANSI) (ANSI)
Left-Handed insert shown where
rε Left-Handed insert shown where
rε
Insert (Turning)
applicable applicable
Low Feed
a a
15151VF 0.016 a 2202MF$-U <0.004 a
Sharp Edge
NEW VCMT 151505HQ 0.008 a 2205MF$-U <0.008 a
15151HQ VPET 22013MF$-J <0.002 R
Finishing Low Carbon
0.016 a NEW
2205MF$-J <0.008 a
Sharp Edge / Polished 2205MP-CF <0.008 a NEW
VBMT 221GP 0.016 a
NEW VPGT 2202MFP-GF <0.004 a E28
Finishing
151505MP-CK <0.008 a
Finishing-
a
Sharp Edge / Polished VPGT 2202MP-CK <0.004 a 222HQ 0.031 a
2205MP-CK <0.008 a
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
Free-Cutting Steel B
Classification of usage P
rε :Interruption / 1st Choice
Carbon steel / Alloy steel
M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
ød
K
A
:Light Interruption / 1st Choice
Nodular Cast Iron
:Light Interruption / 2nd Choice
35° α N Non-ferrous Metals Positive
:Continuous / 1st Choice
T Heat-Resistant Alloys
:Continuous / 2nd Choice S C
Titanium Alloy
(In case hardness is under 45HRC)
H Hard materials
D
MEGACOAT CVD Coated PVD Coated
KW10 Carbide
Cermet Cermet MEGACOAT
Toolholder
(in) Carbide Carbide
Chipbreaker Range
R
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
SW05
(ANSI) (ISO)
TN60
S
Left-Handed insert shown where
rε
applicable
T
VPGT 2205CF VPGT 110302CF 0.008 s
V
VPGT 2202M-CF VPGT 110301M-CF < 0.004 ss
Sharp Edge
1
Insert (Turning)
VPGT 2202MP-CF VPGT 110301MP-CF < 0.004 s a
Sharp Edge
2
VPGT 2202MFP-GF VPGT 110301MFP-GF < 0.004 s a
E30
2205MFP-GF 110302MFP-GF < 0.008 s a
Sharp Edge / Polished
E31
Honed Edge
2205M-CK 110302M-CK < 0.008 ss
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1 2 3
Applicable Chipbreaker Range
(Steel)
For new MEGACOAT NANO Grade PR1425 selection reference Page B74
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B75
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
(in)
Description A T ød α
B Free-Cutting Steel
Classification of usage P
rε Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
ød
A : Light Interruption / 1st Choice K
Nodular Cast Iron
α : Light Interruption / 2nd Choice
Positive 35° N Non-ferrous Metals
T : Continuous / 1st Choice
Heat-Resistant Alloys
C : Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC)
H Hard materials
D
KW10 C arbide
Cermet Cermet
Chipbreaker Range
MEGACOAT
Toolholder
(in) Carbide Carbide
R
Applicable
Description Description
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
Insert
SW05
(ANSI) (ISO)
TN60
S Left-Handed insert shown rε
where applicable
T Super Fine
VPET 151502$-FSF VPET 080201$-FSF 0.004 s s
0.008 s a
VPET 151502MF$-USF VPET 080201MF$-USF < 0.004 s a
151505MF$-USF 080202MF$-USF < 0.008 s a
VPET 22013MF$-USF VPET 1103005MF$-USF < 0.002 a
2202MF$-USF 110301MF$-USF < 0.004 s a
Sharp Edge / Precision 2205MF$-USF 110302MF$-USF < 0.008 s a
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1 (3/8 22_:
I.C.: Steel)
Applicable Chipbreaker Range
For new MEGACOAT NANO Grade PR1425 selection reference Page B74
Inserts are sold in 10 piece boxes.
B76 a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
[Cermet / Coated
[Cermet Carbide
/ Coated Carbide/ /Carbide]
Carbide]
(in)
Description A T ød α
WB_121_ 5/32 1/16 5˚
Free-Cutting Steel
B
80° Classification of usage P
Carbon steel / Alloy steel
: Interruption / 1st Choice
M Stainless Steel
: Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
: Light Interruption / 2nd Choice
ød
A N Non-ferrous Metals
: Continuous / 1st Choice Positive
Heat-Resistant Alloys
rε α
: Continuous / 2nd Choice S
Titanium Alloy
T (In case hardness is under 45HRC) CC
H Hard materials
Chipbreaker Range
Cermet Cermet MEGACOAT
Toolholder
DD
(in) Carbide Carbide
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1425
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
RR
KW10
SW05
(ANSI) (ISO)
TN60
Left-Handed insert shown rε
where applicable
SS
< 0.004 ss
TT
< 0.004 s a
Insert (Turning)
12105MP$-CF 060102MP$-CF < 0.008 s a
Sharp Edge / Polished
ss
12105M$-F 060102M$-F < 0.008 ss
1211M$-F 060104M$-F < 1/64 ss
WBGT 1515013M$-F WBGT 0802005M$-F < 0.002
151502M$-F 080201M$-F < 0.004 ss
151505M$-F 080202M$-F < 0.008 ss
15151M$-F 080204M$-F < 1/64 ss
WBGW 12105$ WBGW 060102$ 0.008 s s
1211$ 060104$ 1/64 s
Cast Iron
―
WBGW 151502$ WBGW 080202$ 0.008
Without Chipbreaker
15151$ 080204$ 1/64 s
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner
R (rε).
1 2
Applicable Chipbreaker Range
WBGT 12
For new MEGACOAT NANO Grade PR1425 selection reference Page B74
Inserts are sold in 10 piece boxes.
a : Std. Stock s : World Express R : R-hand Only L : L-hand Only
B77
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
80°
B
(in)
Description A T ød α
ød
A
WB_121_ 5/32 1/16 5˚
rε α
WB_1515_ 3/16 3/32 0.091 5˚
T WC_0201_ 5/32 1/16 7˚
Positive
Free-Cutting Steel
C Classification of usage P
Carbon steel / Alloy steel
:Interruption / 1st Choice
M Stainless Steel
D : Interruption / 2nd Choice
Gray Cast Iron
: Light Interruption / 1st Choice K
Nodular Cast Iron
R :Light Interruption / 2nd Choice
N Non-ferrous Metals
: Continuous / 1st Choice
S Heat-Resistant Alloys
: Continuous / 2nd Choice S
Titanium Alloy
(In case hardness is under 45HRC)
T H Hard materials
Dim. MEGACOAT
NEW
WBGT 12102MP$-CF <0.004 a
Micro-Finishing
12105MP$-CF <0.008 a
Sharp Edge / Polished
NEW
WBMT 12105$-DP 0.008 a
1211$-DP 0.016 a
Finishing
~
I T E M
1211M$-F <0.016 a
Sharp Edge
WBET 151502M$-F <0.004 L
151505M$-F <0.008 L
15151M$-F <0.016 a
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.)
indicate models with minus tolerance for corner R (rε).
(in)
Description A T ød α
WP_215_ 1/4 3/32 0.110 11˚
B
Free-Cutting Steel
80° Classification of usage P
Carbon steel / Alloy steel
:Interruption / 1st Choice
M Stainless Steel
:Interruption / 2nd Choice
Gray Cast Iron
:Light Interruption / 1st Choice K
Nodular Cast Iron
:Light Interruption / 2nd Choice Positive
ød
A N Non-ferrous Metals
:Continuous / 1st Choice
Heat-Resistant Alloys
rε α
:Continuous / 2nd Choice S CC
T (In case hardness is under 45HRC)
Titanium Alloy
H Hard materials DD
MEGACOAT CVD Coated PVD Coated
KW10 Carbide
Cermet Cermet MEGACOAT
Toolholder
Chipbreaker Range
(in) Carbide Carbide RR
Applicable
Description Description
Insert
CA5505
CA5515
CA5525
CA5535
CA6515
CA6525
CA4505
CA4515
PR1005
PR1025
PR1225
PR1305
PR1310
PR1325
TN6010
TN6020
PV7005
PV7010
PV7025
PR1125
PR930
SS
SW05
(ANSI) (ISO)
TN60
Left-Handed insert shown where
rε
applicable
TT
Insert (Turning)
0.008 a aa a s
Finishing-Medium
―
WPGW 321 WPGW 160304 1/64 s
Without Chipbreaker
322 160308 1/32 s
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
1
Applicable Chipbreaker Range
rε
YP_0602_ 3/16 3/32 0.091 11°
ød
A
Positive
Positive T α
45゜
C
Dim. PVD CVD PVD
Cermet
Toolholder
(in)
Description Description Cermet Carbide Carbide
R Insert (ANSI) (ISO)
CA4010
CA4120
CA4115
PV7020
PR915
PR905
TN30
PV30
PV60
PV90
Left-Handed insert rε
S shown where applicable
T
YPGT 151505$-F YPGT 060202$-F 0.008 ss
V
Finishing E32
W F77
Insert (Turning)
■ Bearing Machining
Angle
Cermet
Toolholder
(°)
Insert Description
TN90
A T ød rε α
s
A
・R Chamfering B rε
B SNMF 120406-21 0.059 0.024 s
21゜ 120410-21 0.118 0.040 s
A
rε D45
B
PR1225
PR1025
PR1425
KW10
(ANSI) rε
W a B (inch)
T H ød R
S
TKFB 12R15005M 1.5 0.25 2.6 <0.002 a s s s
a rε
B ød
T
12R28005M <0.002 3.0 8.7 5.2 a s s s
W
B ød
TKFB 16R38005M <0.002 s s s W
H
a
3.8 0.3 6.3 4.0 9.5 5.2
W
Insert (Turning)
4°
6 Right-hand 0° 16R38010M <0.004 a s s s
● Handed insert shows E12
φd B
a rε
TKFB 12L28005MR
rε
<0.002 s
H
a
W
T
4° 4° °
Photo shows R-hand. 60 ød
60° 12L28010MR <0.004 s
NEW
● Handed insert shows Left-hand
TKFB12L
I T E M
TKFB12R
・I nsert whose corner R(rε) dimension expressed with less than sign (e.g.<0.001, <0.002, <0.008 etc.) indicate models with minus tolerance for corner R (rε).
TKFB 12 R 15 005 M R
Insert type Insert size Corner-R (rε)
4.6
6.3
B81
■ ひし形 8 0°・ネガ ・ 穴 付き
Turning Indexable Inserts
■
B Free-Cutting Steel
Classification of usage P Carbon steel / Alloy steel
:Interruption / 1st Choice
:Interruption / 2nd Choice
M Stainless Steel
Gray Cast Iron
K
Cermet
Carbide
R
Dim. MEGACOAT PVD Coated
(inch) NANO Carbide
Insert NEW
S Description
PR1425
PR1225
PR1005
PR1025
PR630
PR930
KW10
TC60
rε
T
7.0
V
2.8
ABS 15R4005 0.002 a a a
0.4
15°
W 15R4015 0.006 a a a
4.2
4.2
E9
Insert (Turning)
15.4
NEW
30°
ABS 15R4005M <0.002 a a s s
3.97
15R4015M <0.006 a a s
rε
7.0
4.7 ABW 15R4005 0.002 a s a s a
15° 0.6 s
15R4015 0.006 a s a s a
4.2
4.2
E10
15.4
NEW
45°
NEW
3.97
15R4015M <0.006 a a s a
rε
7.0
4.7
15° 0.5 ABW 23R5005 0.002 a a a
5.1
23R5015 0.006 a a a
8.2
E11
23.4
40° NEW
・Insert whose corner R(rε) dimension expressed with less than sign (e.g.<0.002, <0.004, <0.008 etc.) indicate models with minus tolerance for corner
R (rε).
Positive
C
C
DD
TWBT Twin-Bars F14 TWFGT Twin-Bars G67
RR
SS
TT
VV
●System Tip-bars & Tip-Bars
Insert (Turning)
VNB-S/VNB Swiss IQ Bar F16 VNBX-S Swiss IQ Bar F22 VNBT Swiss IQ Bar F17
■ Solid Tip-bars
[Grooving / Threading]
Micro Grooving Micro Face Grooving Micro Internal Threading
VNG Swiss IQ Bar Refer P.G64 VNFG Swiss IQ Bar Refer P.G86 VNT Swiss IQ Bar Refer P.J28
HPG 2-Edge Tip-Bar Refer P.G66 HPFG 2-Edge Tip-Bar Refer P.G87 HPT 2-Edge Tip-Bar Refer P.J31
B83
Page:84
■ ひし形 80°
High Speed・ネガ・ 穴 付き
Cutting of Cast Iron
●High speed cutting of cast iron by controlling grain boundary phase (good wear resistance)
B ■KS6050 Bridging Deflected crack
High speed
finishing
Cutting speed
L
d
Crack
CS7050 General
Aspect ratio = L/d Interruption
Conventional
product A
KS6050 KS6050 has a higher aspect
ratio compared with the
Propagation of cracks
Large aspect ratio restrains propagation of cracks
cutting
KS6050
conventional product A.
KS6000
S
S6000
Superior fracture resistance
Insert (Turning)
■CS7050 (Coated Si3N4) High wear resistant layer (TiC base) Low
Finishing Medium cutting Roughing
• Superior wear resistance attained Special Al2O3 layer Continuous Light interruption Interruption
with strong coating adherence Strong adhesion layer (TiN base)
• Applicable to high speed cutting Si3N4 carbide
C N G A 4 3 2 S00825
Turning Indexable Inserts Identification System See B2 Edge Preparation
(See Table-1)
0.008”
Chamfered and
0.008” X 25°
S Rounded Cutting S00825 25°
0.008”
(in) (in)
Description A T ød Description A T ød
CN_A 43_ 1/2 3/16 .203 CN_ 45_ 1/2 -
■ 80°Diamond / Negative CNGA 54_ 5/8 1/4 .250 CNG 55_ 5/8 5/16 -
CN_ 43_ 1/2 3/16 - CNGX 45_ 1/2 -
B
Edge Specification Classification of usage Gray Cast Iron (With Scale)
: Interruption / 1st Choice
Symbol Cutting Edge Condition Example Gray Cast Iron (Without Scale)
: Interruption / 2nd Choice K
Insert (Turning)
: Continuous / 1st Choice
0.008in X 25° : Continuous / 2nd Choice S Heat-Resistant Alloys
T Chamfered Cutting Edge T00825
Chamfered Cutting Edge (In case hardness is under 45HRC) H Hard materials
MEGACOAT
PVD Coated
Cell Fiber
Silicon Nitride
Alumina Silicon Nitride
CVD Coated
Dim.
Preparation
Ceramic
Ceramic
Ceramic
(in) Ceramic Ceramic
Edge
Description Description
Insert
PT600M
(ANSI) (ISO)
KS6050
CS7050
KS6000
KA30
A66N
CF1
A65
rε
s
CNGA 431T00625 CNGA 120404T01525 1/64 a F82
80
T
432T00625 120408T01525 T00625 1/32 a
°
T
°
T
°
Symbol Cutting Edge Condition Example : Interruption / 1st Choice Gray Cast Iron (Without Scale)
: Interruption / 2nd Choice K
0.008in X 25° Nodular Cast Iron (With Scale)
Cutting Edge : Light Interruption / 2nd Choice Nodular Cast Iron (Without Scale)
: Continuous / 1st Choice
0.008in X 25° : Continuous / 2nd Choice S Heat-Resistant Alloys
T Chamfered Cutting Edge T00825
Chamfered Cutting Edge (In case hardness is under 45HRC)
H Hard materials
MEGACOAT
PVD Coated
Ceramic
Ceramic
CVD Coated
Preparation
(in) Ceramic Ceramic
Edge
Description Description
Insert
PT600M
KS6000
(ANSI) (ISO)
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
rε
(in) (in)
Description A T ød Description A T ød
ENG 45_ 1/2 5/16 - RNG 35_ 3/8 5/16
RNG 32_ 1/8 RNG 43_ 3/16
■ 75°Diamond / Negative 33_
3/8
3/16
-
45_
1/2 -
Insert (Turning)
0.008in X 25° Nodular Cast Iron (With Scale)
MEGACOAT
Cell Fiber
Dim. Alumina Silicon Nitride
Ceramic
Ceramic
CVD Coated
Preparation
(in) Ceramic Ceramic
*Edge
Description Description
Insert
PT600M
KS6000
(ANSI) (ISO)
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
rε
T s s
T00825
゜
rε
43T00625AA RNG 120400S01525 S00625 - s
43S00825 120400S02025 S00825 - a
43T00420 120400T01020 T00420 -
A
a
A
T D29
゜
B
Edge Specification Classification of usage Gray Cast Iron (With Scale)
: Interruption / 1st Choice
Symbol Cutting Edge Condition Example Gray Cast Iron (Without Scale)
: Interruption / 2nd Choice
K
MEGACOAT
PVD Coated
Ceramic
Ceramic
CVD Coated
Preparation
(in) Ceramic Ceramic
Edge
Description Description
Insert
PT600M
KS6000
(ANSI) (ISO)
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
rε
T00625
A
Symbol Cutting Edge Condition Example : Interruption / 1st Choice Gray Cast Iron (Without Scale)
: Interruption / 2nd Choice K
0.008in X 25° Nodular Cast Iron (With Scale)
Insert (Turning)
: Continuous / 1st Choice
0.008in X 25° : Continuous / 2nd Choice S Heat-Resistant Alloys
T Chamfered Cutting Edge T00825 Chamfered Cutting Edge
(In case hardness is under 45HRC)
H Hard materials
MEGACOAT
Cell Fiber
Dim. Alumina Silicon Nitride
Ceramic
Ceramic
CVD Coated
Preparation
(in) Ceramic Ceramic
Edge
Description Description
Insert
PT600M
KS6000
(ANSI) (ISO)
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
rε
B
Edge Specification Gray Cast Iron (With Scale)
Classification of usage
Symbol Cutting Edge Condition Example : Interruption / 1st Choice Gray Cast Iron (Without Scale)
: Interruption / 2nd Choice K
0.008in X 25° Nodular Cast Iron (With Scale)
Chamfered and Honed : Light Interruption / 1st Choice
MEGACOAT
Cell Fiber
Dim. Alumina Silicon Nitride
Ceramic
Ceramic
CVD Coated
Preparation
(in) Ceramic Ceramic
Description
Edge
Description
Insert (ANSI)
PT600M
(ISO)
KS6000
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
rε
s
TNGA 332T00220 TNGA 160408T00520 T00220 1/32 s F84
A T
TNGA 331T00625 TNGA 160404T01525 1/64 s
332T00625 160408T01525 T00625 1/32 a
333T00625 160412T01525 3/64 s
TNGA 331T00825 TNGA 160404T02025 1/64 s s a
332T00825 160408T02025 T00825 1/32 a s a s
333T00825 160412T02025 3/64 s a
Insert (Turning)
: Continuous / 1st Choice
MEGACOAT
Cell Fiber
Dim. Alumina Silicon Nitride
Ceramic
Ceramic
CVD Coated
Preparation
(in) Ceramic Ceramic
Edge
Description Description
Insert
PT600M
KS6000
(ANSI) (ISO)
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
rε
A T
355T00825 160720T02025 5/64 s
TNG 432T00825 TNG 220408T02025 1/32 a
433T00825 220412T02025 T00825 3/64 a a
434T00825 220416T02025 1/16 a a
VNGA 331T00625AA VNGA 160404S01525 1/64 a
S00625
332T00625AA 160408S01525 1/32 s
rε
VNGA 331S00825 VNGA 160404S02025 1/64 a
S00825 D20
332S00825 160408S02025 1/32 a
D21
φd
A
Symbol Cutting Edge Condition Example : Interruption / 1st Choice Gray Cast Iron (Without Scale)
: Interruption / 2nd Choice K
0.008in X 25° Nodular Cast Iron (With Scale)
MEGACOAT
Cell Fiber
Dim. Alumina Silicon Nitride
Ceramic
Ceramic
CVD Coated
Preparation
(in) Ceramic Ceramic
Description Description
Edge
Insert
PT600M
(ANSI) (ISO)
KS6000
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
rε
Insert (Turning)
Symbol Cutting Edge Condition Example : Interruption / 1st Choice Gray Cast Iron (Without Scale)
: Interruption / 2nd Choice K
0.008in X 25° Nodular Cast Iron (With Scale)
PVD Ceramic
MEGACOAT
Ceramic
Ceramic
Cellfiber
Alumina
Ceramic
Silicon
Nitride
Std. Edge Prep.
Dimension
Ceramic
Description Description
(inch)
Shape
PT600M
(ANSI) (ISO)
KS6000
A66N
KA30
KT66
CF1
A65
qD qd T B F
.08
F 0.197
qD
20W K08003 20W 0.787 0.394 0.394 0.012 s
c
A
5
12K2003 K20003 12K2003 12mm 6mm 6mm 3mm 0.2mm
B
s
qd
a
T04015 1/4
120°
qD
102H315T04015 060700 a a
A 103T08015/625AA 090700 3/8 - 0.315 - - a a a D28
.080
15°
25°
Edge of P08015 106T08015/625AA 191000 3/4 0.394 a a
RCMA 66T08015/625AA RCMA 190900 3/4 0.250 3/8 a a
6°
a
qd
1 0.266
T 812T08015/625AA P08015 215800 3/4 - - a c
106T08015/625AA 310900 3/8
.080
Edge of P08015 a
1-1/4 0.390
.006
15°
25°
1012T08015/625AA 311800 3/4 a
rε
A T W rε -
A
A65
.007
* For cutting edge “K” and “P,” please refer to the table below.
Edge Preparation
Symbol Cutting Edge Condition Example
K20003 0.079in X 3
Double Chamfered °
K
Cutting Edges Chamfered Cutting Edge
P20015 0.079in X 15
Double Chamfered + °
P
Honed Cutting Edge Chamfered + Honed Cutting Edge
• Note: Symbol “K” and “P” describe only the largest chamfer width and its angle.
■ Grooving Inserts
B
Edge Specification Gray Cast Iron (With Scale)
Classification of usage
Symbol Cutting Edge Condition Example : Interruption / 1st Choice Gray Cast Iron (Without Scale)
: Interruption / 2nd Choice K
0.008in X 25° Nodular Cast Iron (With Scale)
MEGACOAT
Cell Fiber
Alumina Silicon Nitride
Ceramic
Ceramic
CVD Coated
Dim.(mm)
Preparation
Ceramic Ceramic
Description Description
Edge
Insert
PT600M
(ANSI) (ISO)
KS6000
KS6050
CS7050
KA30
A66N
KT66
CF1
A65
W rε L H
3゜ 120゜
91-8 91-8 T00420 8.0
C1
MEGACOAT CBN
C
Kyocera’s new innovative CBN tools.
CBN Variation and Features See page A15.
CBN & PCD
Tools
Eight MEGACOAT CBN grades that exhibit superior features compared to our popular KBN-series
■ MEGACOAT CBN
● Properties of PVD coated layer ● Advantages of MEGACOAT
(GPa)
40 Improved MEGACOAT
TiC MEGACOAT Stability
30 TiCN
Hardness
10 (Reference: Carbide)
• Long tool life and stable cutting due to superior
heat-resistance and hardness.
0 200 400 600 800 1000 1200 1400 • Improvement of crater wear resistance.
Oxidation onset temperature (°C)
■ Application Map
● Hardened Materials ●Sintered Steel ● Cast Iron
High
High
KBN05M KBN70M
↓ Cutting speed
↓ Cutting speed
KBN900
KBN25M KBN60M
KBN65M
KBN10M KBN30M
KBN35M KBN65B
↑ Low
↑ Low
Finishing Medium cutting Roughing Finishing Medium cutting Roughing Finishing Medium cutting Roughing
Continuous Light interruption Interruption Heavy interruption Continuous Light interruption Interruption Continuous Light interruption Interruption
KBN25M
KBN900
■ Case Studies
17Cr3 (SCr420H) (58HRC) 15CrMo4 (SCM415) (55HRC)
4 2
50
• Gear
• Stator
• External and Face
• Internal machining
machining and Chamfering
• Vc=550 sfm
• Vc=425 sfm
ø68
ø76
• d.o.c.=0.016"
• d.o.c.=0.024"
• f=0.004 ipr
• f=0.005 ipr
• WET
• WET C
ø72
ø76
ø80
• CNGA432S00525ME
• CNGA432S00525ME
(KBN05M)
(KBN05M)
• d.o.c.=0.02"
ø20
• f=0.005 ipr
• f=0.004 ipr
• WetDry
• Wet
• CNGA433S000525ME
• TPGB222S00435MET
(KBN25M)
(KBN35M)
from wet machining to dry machining. ・ F urthermore it still keeps the insert tip in a good condition and so provides stable
machining result.
⇒ Its longer tool life and capability of providing stable result can contribute to cost-cutting
and improved efficiency in machining.
(Evaluation by the user) (Evaluation by the user)
C N G A 4 3 1 S00525 ME
C
CNM432S00820 S00820 4
(Only KBN900)
I T E M
Standard
CNGA431S00525SE S00525 SE 1
specification
Negative CNGA431S00525ME S00525 ME 2
Edge Preparation
Symbol Cutting Edge Spec. Example Shape
Honed Edge
E Honed Cutting Edge E003 0.003" Hone
External Grooving
0.005"
0.005" X 15°
T Chamfered Cutting Edge T00515 Chamfered Cutting Edge 15°
Small Edge
0.005"
C4
[CBN]
Coated
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description W
(inch)
NE
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
S
CNGA 431S00515MEW CNGA 120404S01215MEW 1/64 0.102 aaa◯ aa
80
rε
°
NEW
432S00515MEW S00515 120408S01215MEW 1/32 0.098 2 a a a ◯ a aa
qd
I T E M
A
rε
°
rε
°
rε F78
°
rε
°
rε
°
Coated
Std. Edge Prep.
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description W
(inch)
NE
CBN & PCD
Tools
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
D9
NEW
F78
qd
A
rε
432T00515ME T00515 150408T01215ME 1/32 0.075 ◯a
2
qd
rε
T
433S01630MEH 150412S04030MEH 3/64 0.075 ◯ D10
Multi Edge / Interrupted
D11
S DNGA 431S00245MEP DNGA 150404S00545MEP 1/64 0.091 ◯
D12
55 °
rε
T
433S00245MEP 150412S00545MEP 3/64 0.075 ◯
Multi Edge / Finishing
DNGA 431S00730MET DNGA 150404S01730MET 1/64 0.091 a ◯ a ◯ a ◯a
S 432S00730MET S00730 150408S01730MET 1/32 0.075 a ◯ a ◯ a ◯a
55 °
rε
433S00730MET 150412S01730MET 3/64 0.075 a ◯ a ◯ a ◯a
2
qd
rε
433S00525SE 150412S01225SE 3/64 0.075 a a
1
qd
T00515
T 432T00515SE 150408T01215SE 1/32 0.075
DNGA 441S00525SE DNGA 150604S01225SE 1/64 0.091 ◯◯ ◯
442S00525SE S00525 150608S01225SE 1/32 0.075 ◯◯ ◯
Small Edge 443S00525SE 150612S01225SE 3/64 0.075 ◯◯ ◯
Coated
Std. Edge Prep.
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description
W
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
S
DNGA 431S00730SET DNGA 150404S01730SET 1/64 0.091 a a
55 °
rε
432S00730SET 150408S01730SET 1/32 0.075 a a
S00730 1
qd
A
T
433S00730SET 150412S01730SET 3/64 0.075 a a
Small Edge / Tough
NEW
DNGA 431S00525 DNGA 150404S01225 1/64 0.228 aa aa
I T E M
S
55° S00525
rε
432S00525 150408S01225 1/32 0.217 aa aa
DNGA 431T00515 DNGA 150404T01215 1/64 0.228 1
qd
A
T00515 D10
T 432T00515 150408T01215 1/32 0.217
Standard Edge D11
DNGM 431S00325BB1 DNGM 150404S00825BB1 1/64 0.063 ◯◯ D12
432S00325BB1 S00325 150408S00825BB1 1/32 0.063 ◯◯ F79
433S00325BB1 150412S00825BB1 3/64 0.071 ◯◯
S
rε
T
DNGM 431S00525BB2 DNGM 150404S01225BB2 1/64 0.071 ◯◯
55°
Coated
Std. Edge Prep.
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
CBN & PCD
Tools
Description Description W
(inch)
NE
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
60゜
TNGA 331S00245MEP TNGA 160404S00545MEP 1/64 0.094 ◯
rε
S
A T
Multi Edge / Finishing
60゜
TNGA 331S00730MET TNGA 160404S01730MET 1/64 0.094 a◯a◯a
rε
a
S
aa aa
332S00525SE 160408S01225SE 1/32 0.094 1 aa aa
qd
a a D18
S
D19
332S00730SET S00730 160408S01730SET 1/32 0.094 1 a a
F84
qd
S00525
S
T00515
Standard Edge
A T 332T00515 160408T01215 1/32 0.138
TNGM 331S00325BB1 TNGM 160404S00825BB1 1/64 0.059 ◯◯
332S00325BB1 S00325 160408S00825BB1 1/32 0.067 ◯◯
60°
333S00325BB1 160412S00825BB1 3/64 0.075 ◯◯
T
rε
TNGM 331S00525BB2 TNGM 160404S01225BB2 1/64 0.075 ◯◯
S
Coated
Std. Edge Prep.
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description W
(inch)
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
S rε
35° VNGA 331S01630MEH VNGA 160404S04030MEH 1/64 0.079 ◯
S01630 2
φd
NEW
Multi Edge / Interrupted
I T E M
S rε
35° VNGA 331S00245MEP VNGA 160404S00545MEP 1/64 0.079 ◯
S00245 2
φd
S rε
35° VNGA 331S00730MET VNGA 160404S01730MET 1/64 0.079 a◯a◯a a
S00730 2
φd
S rε
VNGA 331S00525 VNGA 160404S01225 1/64 0.193 aa aa
35°
S00525
332S00525 160408S01225 1/32 0.157 aa aa
1
φd
D24
Multi Edge / Tough
A T 433S00730MET 080412S01730MET 3/64 0.098 ◯◯◯◯ ◯
F85
80°
rε
S00525 1
φd
80°
rε
S00730 1
φd
No. of Edge
CBN
Description Description
(inch)
KBN900
Shape
(ANSI) (ISO) rε
D25
433S00820 S00820 120412S02020 3/64 4 a
T D39
434S00820 120416S02020 1/16 s
32S00820 090300S02020 a
A
S00820 - - D40
42S00820 120300S02020 a
T
43S00820 120400S02020 D29
a D40
SNM 322S00820 SNMN 090308S02020 1/32 a D30
S00820
F88
323S00820 090312S02020 3/64 a
rε
SNM 422S00820 SNMN 120308S02020 1/32 s
S00820 D30
423S00820 120312S02020 3/64 a
8
SNM 432S00820 SNMN 120408S02020 1/32 a D30
A T D31
433S00820 120412S02020 3/64 a D32
S00820
D33
434S00820 120416S02020 1/16 s
D42
435S00820 120420S02020 5/64 F88
s
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description W
(inch)
NE
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
NEW
rε
80
1
°
I T E M
aa
2
qd
A
1
°
S00525 2
qd
A
T
3252S00525MES 09T308S01225MES 1/32 0.071 a
Multi Edge / General Purpose
E20
S
rε E21
80
S00435 2 F28
qd
A
T00315
1
°
1
°
rε
1
°
T00315
Multi Edge
T 321T00315ME 090304T00815ME 1/64 0.075 ◯◯◯ aa
S
80
S00525 2
qd
A
T
321S00525MES 090308S01225MES 1/32 0.098 a F30
Multi Edge / General Purpose
S CPGB 25151S00435MET CPGB 080204S01035MET 1/64 0.075 ◯◯ a F36
80
rε S00435
1
°
rε T00315
1
°
Coated
CBN & PCD
Tools
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description
(inch)
W
NE
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
S
80
1
NEW
1
qd
A
I T E M
T00315 1
qd
A
T
322T00315 090308T00815 1/32 0.142
Standard Edge
rε 1 aa
DCMW 32505T00315ME DCMW 11T302T00815ME 0.008 0.075 2 ◯ ◯ ◯ aa
qd
A T
3251T00315ME 11T304T00815ME 1/64 0.067 ◯◯a◯aa◯a
T00315
3252T00315ME 11T308T00815ME 1/32 0.075 ◯◯◯◯aa◯a
Multi Edge 3253T00315ME 11T312T00815ME 3/64 0.075 ◯◯◯◯aa
S DCMW 32505S00525MES DCMW 11T302S01225MES 0.008 0.075 a
55 °
rε 1
A T
3252S00525MES 11T308S01225MES 1/32 0.075 a
Multi Edge / General Purpose
rε 1 a ~
DCMW 32505S00435MET DCMW 11T302S010135MET 0.008 0.075 2 a ◯ ◯ a E25
qd
rε 1
A T
3251T00315SE T00315 11T304T00815SE 1/64 0.067
Small Edge 3252T00315SE 11T308T00815SE 1/32 0.075 ◯
S DCMW 2151S00435SET S00435 DCMW 070204S01035SET 1/64 0.067
55 °
rε 1
DCMW 32505S00435SET DCMW 11T302S010135SET 0.008 0.075
1
qd
Standard Edge
A T 3252T00315 11T308T00815 1/32 0.122
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description
(inch)
W
NE
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
1 aa
NEW
222T00315ME 110308T00815ME 1/32 0.071 3 ◯ ◯ ◯
I T E M
aa
qd
a
S
S00525 3
qd
S00435
S
1
18151S00435SET 090204S01035SET 1/64 0.063 ◯◯
1
qd
1
S
Coated
CBN & PCD
Tools
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description
(inch)
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
rε
T00315 3
qd
A T
332T00315ME 160408T00815ME 1/32 0.059 ◯
Multi Edge
rε
S00435 3
qd
A T
332S00435MET 160408S01035MET 1/32 0.059 ◯◯
Multi Edge / Tough
-
rε
T00315 1
qd
A T
332T00315SE 160408T00815SE 1/32 0.059 ◯
Small Edge
rε
S00435 1
qd
A T
332S00435SET 160408S01035SET 1/32 0.071
Small Edge / Tough
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Description Description W
(inch)
NE
Shape
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
(ANSI) (ISO)
rε S
NEW
S
rε 1
35°
I T E M
◯◯a◯aa◯a
2
qd
2
qd
Multi Edge
A T 15152T00315ME 080208T00815ME 1/32 0.067 ◯◯ aa
S VCGW 151505S00435MET VCGW 080202S01035MET 0.008 0.079 ◯◯ a
rε 1
35°
T00315 1
qd
S
rε 1 VCGW 15151S00435SET VCGW 080204S01035SET 1/64 0.079
35°
S00435 1
qd
Coated
Std. Edge Prep.
CBN
PVD
MEGACOAT CBN
No. of Edge
(inch)
Shape Description Description
(inch)
KBN05M
KBN10M
KBN25M
KBN30M
KBN35M
KBN60M
KBN65M
KBN70M
KBN10C
KBN25C
Left-Hand insert shown where applicable (ANSI) (ISO)
rε S
1 T00315 1
S
1 1
S
1
E26
222T00315SE 110308T00815SE 1/32 0.094
1 E37
TPG 3205T00315SE TPGN 160302T00815SE 0.008 0.102
F57
A T 321T00315SE T00315 160304T00815SE 1/64 0.094
Small Edge 322T00315SE 160308T00815SE 1/32 0.083
TPG 221S00435SET TPGN 110304S01035SET 1/64 0.098
rε
S00435
S
1
222S00435SET 110308S01035SET 1/32 0.094
1
TPG 321S00435SET TPGN 160304S01035SET 1/64 0.094
A T
S00435
Small Edge / Tough 322S00435SET 160308S01035SET 1/32 0.083
TPG 221T00315 TPGN 110304T00815 1/64 0.150
T00315
rε
1
222T00315 110308T00815 1/32 0.138
S
No. of Edge
Shape
(inch)
Description (Old Description) Unit
KBN510
KBN525
Right-Hand Shown
W±0.0012 W±0.03
B rε A T qd S
(inch) (mm)
s a G15
3.5
200-020 200 E003 mm 0.079 2.00 0.2 12.74.76 5.5 1.9 1 s s ~
S
■ Deep Grooving (1-Edge) Classification of usage Gray Cast Iron (With Scale)
Gray Cast Iron (Without Scale)
: Interruption / 1st Choice K
Nodular Cast Iron (Without Scale)
: Interruption / 2nd Choice
Dimension CBN
No. of Edge
(inch)
KBN510
KBN525
W±0.002 W±0.05
rε L H M S
(inch) (mm)
S ss
W±0.05
M
L
0.4 G58
5 0.197 5.0 4.2 ss
H
External Grooving
S=2.9 6 0.236 6.0 5.2 ss
■ Solid Micro-Bar (1-Edge) Classification of usage Gray Cast Iron (With Scale)
Gray Cast Iron (Without Scale)
: Interruption / 1st Choice K
Nodular Cast Iron (Without Scale)
: Interruption / 2nd Choice
Ref. Page for Toolholder
: Light Interruption / 1st Choice Sintered Metal
: Light Interruption / 2nd Choice Hardened Material (Roughing)
a: Continuous / 1st Choice Hardened Material (Finishing)
H sa
s: Continuous / 2nd Choice
Hardened Material (Chip Control)
Std. Edge Prep.
Dimension CBN
No. of Edge
Shape
(inch)
Right-Hand Shown
qA qD H L1 L2 L3 F rε
5°
PSBR 0303-50NBS 3 2.8 - 50 25 7 1.4 ss
D
q
PSB$0303 type
F
L1
rε
5° H
D
A
q
q
15°
S
L2
0606-70NBS
rε
No. of Edge
Description Description
KPD001
KPD010
Shape
(ANSI) (ISO) A T ød rε S
C
S 10
°
rε 80 CNMM 4305MSE CNMM 120402M-SE 0.008 0.110 ss
5°
°
qd
A
Small Edge T
s
°
Small Edge
T 432MSE 150408M-SE 1/32 0.087 aa
DNMM 4305MNE DNMM 150402M-NE 0.008 0.205 s D10
D11
S 431MNE 150404M-NE 1/64 0.197 s D12
55° 10°
rε 432MNE 150408M-NE 1/32 0.181 F79
5°
s
DNMM 4305M DNMM 150402M 1/2 3/16 0.203 0.008 0.232 - 1 ss
qd
A
D19
332MNE 160408M-NE 1/32 0.110 s
5°
S
F84
TNMM 3305M TNMM 160402M 3/8 3/16 0.150 0.008 0.150 - 1 ss
qd
Small Edge
A T 332MSE 160408M-SE 1/32 0.063 aa
VNMM 3305MNE VNMM 160402M-NE 0.008 0.185 s D20
331MNE 160404M-NE 1/64 0.165 s D21
10°
S rε D22
332MNE 160408M-NE 1/32 0.134 s
5°
35°
VNMM 3305M VNMM 160402M 3/8 3/16 0.150 0.008 0.209 - 1 ss
qd
s
S
5°
5°
S
s
A T 431M 080404M 1/64 0.228 s
No. of Edge
Description Description
KPD001
KPD010
Shape
(ANSI) (ISO) A T ød rε S
C
CCGW 141102NE CCGW 040101NE 0.004 0.067 s
141105NE 040102NE 0.008 0.063 s
14111NE 040104NE 1/64 0.063 s
0.169 0.071 0.091
CCGW 141102 CCGW 040101 0.004 0.075
°
rε 2151 060204 1/64 0.126 a a F29
1
°
10
251505 080202 0.008 0.146 aa
S
°
80
No. of Edge
Description Description
KPD001
KPD010
Shape
(ANSI) (ISO) A T ød rε S L
C
Handed Insert shows Left-hand
rε 1
DCMT 32502NE DCMT 11T301NE 0.004 0.134 s E25
7° 1
32505NE 11T302NE
qd
1
S
s
A T 221 110304 1/64 0.146 s
222 110308 1/32 0.134 E27
s
TBMT 12102NE TBMT 060101NE 0.004 0.087 s
12105NE 060102NE 0.008 0.083
5°
rε
s
A T 15151 080204 1/64 0.087 s
15152 080208 1/32 0.075 s
No. of Edge
Description Description
KPD001
KPD010
Shape
(ANSI) (ISO) A T ød rε S
C
Handed Insert shows Left-hand
10°
rε
TCMT 2202SE TCMT 110301SE 0.004 0.102 s
S
qd
TCMT 2205NE TCMT 110302NE 1/4 1/8 0.110 0.008 0.134 7° 1 s E27
10°
rε
s
A T 221 110304 1/64 0.146 s
222 110308 1/32 0.134 s
TPGB 151505NE TPGB 080202NE 0.008 0.087 s
15151NE 080204NE 1/64 0.083 s
15152NE 080208NE 1/32 0.071 s
3/16 3/32 0.091
TPGB 151505 TPGB 080202 0.008 0.102 ss
rε
s
A T 18151NE 090204NE 1/64 0.102 s
18152NE 090208NE 1/32 0.091 s
7/32 3/32 0.118
TPGB 181505 TPGB 090202 0.008 0.126 ss
18151 090204 1/64 0.118 ss
18152 090208 1/32 0.106 s
rε
ss
A T 221 110304 1/64 0.146 ss
222 110308 1/32 0.134 sa
No. of Edge
Description Description
KPD001
KPD010
Shape
C (ANSI) (ISO) A T ød rε S
Handed Insert shows Left-hand
s
A T 181505NE 090202NE 0.008 0.102 s
18151NE 090204NE 1/64 0.098 s
18152NE 090208NE 1/32 0.087 s
7/32 3/32 0.118
TPMH 181502 TPMH 090201 0.004 0.118 ss
181505 090202 0.008 0.114 ss
18151 090204 1/64 0.110 ss
18152 090208 1/32 0.098 ss
10°
TPMH 2202SE TPMH 110301SE 0.004 0.106 ss
rε
S
E27
A T 221SE 110304SE 1/64 0.098 ss
Small Edge
11° 1 F47
TPMH 2202NE TPMH 110301NE 0.004 0.134 s ~
2205NE 110302NE 1/4 1/8 0.138 0.008 0.130 s F57
10°
rε
ss
A T 2205 110302 0.008 0.154 sa
221 110304 1/64 0.146 sa
222 110308 1/32 0.134 ss
10°
TPMH 320SE TPMH 160301SE 0.004 0.102 s
rε
S
s
A T 3205 160302 0.008 0.157 sa
321 160304 1/64 0.150 sa
322 160308 1/32 0.142 s
No. of Edge
Description Description
KPD001
KPD010
Shape
(ANSI) (ISO) A T ød rε S
C
Handed Insert shows Left-hand
s
A T 3305NE 160402NE 0.008 0.102 s
331NE 160404NE 1/64 0.087 E28
s
E29
332NE 160408NE 1/32 0.118 s
3/8 3/16 0.173
VBMT 3302 VBMT 160401 0.004 0.126 s s F59
~
3305 160402 0.008 0.118 a a F70
331 160404 1/64 0.102 aa
332 160408 1/32 0.138 aa
VCMT 151502NE VCMT 080201NE 0.004 0.067 s
151505NE 080202NE 0.008 0.067 s
10°
15151NE 080204NE 1/64 0.071 s
S rε 1
15152NE 080208NE 1/32 0.075 s
35° 3/16 3/32 0.091 7° 1
VCMT 151502 VCMT 080201 0.004 0.079
qd
ss
A T 151505 080202 0.008 0.079 ss
15151 080204 1/64 0.083 ss
15152 080208 1/32 0.087 ss
WBMT 12102LNE WBMT 060101L-NE 0.004 0.067
80° 5°
rε
ss
A T
12105L 060102L 0.008 0.075 ss
1211L 060104L 1/64 0.075 ss
5° 1
80° 10°
WBMT 151505LNE WBMT 080202L-NE 0.008 0.083
rε
1 F71
S
No. of Edge
Description Description
KPD001
KPD010
Shape
C (ANSI) (ISO) A T ød rε S
S
rε
1 SEG 421NE SEGN 120304NE 0.142
S
rε 1
SPG 421NE SPGN 120304NE 1/64 0.142 s
1/2 1/8 - 11° 1 -
TPG 2205NE TPGN 110302NE 1/4 1/8 0.138 0.008 0.134 s F57
rε
No. of Edge
KPD001
KPD010
Shape Description (Old Description) Unit W±0.0012 W±0.03
B rε A T ød S
(inch) (mm)
R L R L
C
Handed Insert shows Right-hand
150 ss s s
3.5
200 - 0.079 2.00 0.1 12.70 4.76 - 1.9 1 s s s s G17
S
2.0 1.7
B
qd
Dimension PCD
Toolholder
KPD001
KPD010
Shape Description (Old Description) Unit W±0.0012 W±0.03
B rε A L H
(inch) (mm)
Handed Insert shows Right-hand R L R L
L
W ±0.03
GV$ 200-020B GV$ 200B 0.079 2.00 1 s G79
rε 3.2
250-020B 250B 0.098 2.50 0.2 4.5 15 5.5 s
H
2° rε
B W±0.03 1 G89
L
GVF$ 350-040C GVF$ 350C 0.138 3.50 6.8 0.4 7.0 27 7.0 s
H
Face Grooving
Dimension PCD
Toolholder
Description KPD001
KPD010
Shape Description Unit W±0.0012 W±0.03
(ANSI) rε L H M S
(inch) (mm)
rε
L 4 - mm 0.157 4.0 20 4.3 3.3 2.9 1 s s G56
0.4
5 0.197 5.0 4.2 s s
H
No. of Edge
KPD001
KPD010
Shape Description Unit
W±0.0012 W±0.03
C (inch) (mm)
rε L H M S
8030-40R 0.315 8 4 6 6 s
mm 1 -
No. of Edge
KPD001
KPD010
Shape Description Unit
W±0.0012 W±0.03 øD
rε T H ød S w0
(inch) (mm) max
Handed Insert shows Right-hand R L R L
w qd
TKF12$ 150-NB 0.059 1.5 7 2.0 ss
rε
±0.03
S ss
rε
x
ma mm 0.1 3 8.7 5 0° 1 H8
qD
250-NB 0.098 2.5 8 3.0 ss
H
No. of Edge
Dia.
Insert Description
KPD001
KPD010
Right-hand Shown
øA H L1 L2 F S rε C
VNBR 0411-02NB 30.8 11 s s
L2 1 4 3.9 3.5 0.5 0.2
0420-02NB 39.8 20 s s
A
10°
VNBR 0511-02NB 30.8 11
q
s s
F
L1
6 3.9 5.3 1.0 0.2
H
0630-02NB 49.8 30 s s
Micro Boring
VNBR 0720-02NB 39.8 20 s s
7 3.9 6.2 1.0 0.2
0730-02NB 49.8 30 s s
No. of Edge
Dia.
Insert Description
KPD001
KPD010
Right-hand Shown
qA W rε H L1 L2 L3 F T
L2 1
VNGR 0410-11NB 1.0 0.05 s
4 3.9 30.8 11 0.1 3.5 0.8
A
q
F
2°
2° 0420-11NB 2.0 0.10 s
W VNGR 0510-11NB 1.0 0.05 s
T
1
rε
rε
rε
q
F
rε W
Dia.
Insert Description
KPD001
KPD010
qA qD H L1 L2 L3 F S rε
No. of Edge
Description Description
KPD001
KPD010
KPD230
Shape
C (ANSI) (ISO) A T X Z S B 1 2 3
2 X
SDK 42AUFNNE SDKN 1203AUFN-NE 1/2 1/8 0.020 0.047 0.122 - 1 s
Z X
3
1
15° 23° 45°
S
CBN & PCD
Tools
2
X
SEEN 42AFFNNE SEEN 1203AFFN-NE 1/2 1/8 0.020 0.055 0.118 - 1 s
Z
3 1
X
A T
2
3
Z
1
SEEN 42AFFRW SEEN 1203AFFR-W 0.492 1/8 0.020 0.055 0.067 0.573 20° 25° 45° 1 s -
S
A
B T
00
rε1
3 1
X
SOKN 13T3AXFNNE SOKN 13T3AXFN-NE 0.531 5/32 0.020 0.043 0.118 - 27° 32° 45° 1 s
S
A T
3
TEKN 43PTFRNE TEKN 2204PTFR-NE 0.165 1 s
1/2 3/16 0.028 0.071 - 20° 22° 30°
A T
43PTFR 2204PTFR 0.189 1 s a
KPD230
Wear Resistance
C KPD001 C
KPD010
■ Advantages of PCD
Av. grain size
Material Symbol Advantages
(7m)
• Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening
KPD001 0.5 performance and long, stable tool life.
• Application: 1st choice for high speed cutting of aluminum alloys, brass, non-ferrous metals and non-metals including
N KPD010 10
• Good wear resistance and toughness, good grindability
• Application: General purpose, high speed cutting of aluminum alloys, non-ferrous metals and non-metals including
Non-ferrous metal plastics, fiberglass, carbide and ceramics.
• Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
KPD230 2-30 • Application: High speed milling of aluminum alloys, non-ferrous metals, plastics and fiberglass
KPD010
Cutting Speed
Small edge Negative Feed Rate f (ipr)
Vc (SFM)
(SE) and (except SE)
Positive Insert Insert
SIntered
z x 30e100 e0.0118 e0.0118 0.0012e0.0039
Carbide
Reinforced Fiberglass
z x 330e1980 e0.0394 e0.0787 0.0020e0.0197
Carbon Fiber Plastics
Dry Cutting
Silica Filling Plastic
z x 1320e2640 e0.0394 e0.0787 0.0020e0.0197
Particle Board
D1
Double-Clamp Series
Lever
Lock 8 m
(PCLN)
4 m
5 10 15 20 25 30 (Pass)
<Cutting Conditions>
The shape of the insert Only a part of the shape
SCM435, Vc=150m/min, ap=1mm, f=0.4mm/rev
(4137, Vc=500SFM, D.O.C=.039in, f=.016ipr) breaker is transferred of the insert breaker is
CNMG432PS, 30 pass interrupted machining indicating a high level of transferred indicating a
contact. low level of contact.
CS-2D 1.7N·m(1.25Ib.ft)
The spare part descriptions and the screw
tightening torque are conveniently located on CS-3D 3.9N·m(2.88Ib.ft)
the toolholder body. CS-5D 3.0N·m(2.21Ib.ft)
D2
External Toolholder Identification System
External Turning
V : 35° Diamond and the second digit the number of quarters
S : Screw Only
of height, except the following toolholder: Number of 1/8ths on 1/4" I.C. and over.
Toolholders
W: Wedge Lock W: 80° Trigon
1-1/4 x 1-1/2 which is given the number 91.
Clamping System Insert Shape Toolholder Shank Size Insert Size I.C.
ANSI P C L N R 16 4 D
ISO P C L N R 20 20 K 12
Cutting Edge Angle Insert Relief Angle Shank Height Shank Width Others
A B C D Optional Code
90° 75° 90° 45° Shank Height Shank Width
Optional Mark
(mm) (mm)
or Number
α
E F G J
B : 5° Positive
60° 90° 90° 93° Toolholder Length Insert Size
C : 7° Positive
D : 15° Positive
K L N R E : 20° Positive R S
L
75° 95° 63° 75° N : 0° Negative (mm)
95° L L
P : 11° Positive A : 32 J : 110 S : 250
S T U W
B : 40 K : 125 T : 300 T
C
D3
Product Lineup
■ General
Purpose Turning Toolholders
External/Facing/
Application External/Facing External/Facing/Copying Copying/Undercutting
Cutting Edge Angle 95° 105° 107.5° Special 117.5°
Lever Lock /
Pin Lock
Double Clamp
Wedge Lock
WWLN WTKN-N
Ref. Page D24 D19
Multi-Lock
MCLN MWLN
Ref. Page D8 D24
Top Clamp
107.5゜
95゜
Top Clamp
Top Clamp
D4
External/Facing
External/Copying External/Chamfering /Chamfering External Facing
72.5° 93° 95° 45° 60° 45° 75° 91° 15° -1°
External Turning
D20 D10 D20 D14 D14 D16
Toolholders
WTJN-N WTEN-N
D19 D19
External/Chamfering External/Facing/
Chamfering External Facing
45° 45° 75° 85° 93° 5° 15° -3°
85゜
45゜
75° 85゜
45゜ 45゜
D5
Clamping System
■ Clamping System
Name Mechanism Feature Name Mechanism Feature
∙ Rigid Clamping
∙ Negative Insert: Medium to ∙C ombination of Top Clamp
Top Clamp Heavy Cutting (Mainly for Multi Lock and Pin Lock
(C) Ceramic Insert) (M) ∙ Rigid Clamping
∙ Positive Insert: Low Cutting ∙ Heavy Cutting
Resistance
∙ Firm Clamping
Pin Lock Wedge Lock ∙ Rigid Clamping
∙ High Precision
(P) (W) ∙ Heavy Cutting
∙ Easy Insert Replacement
◦ Lever Lock
One screw clamping for Punch PCLN
(To install Shim Pin)
fast indexing of inserts PDHN / PDJN
PRGN / PRGC / PRXC
PSBN / PSDN / PSKN / PSSN
PTFN / PTGN / PVLN / PVVN
Insert PWLN
Insert
Shim Pin
Lock
Screw
Shim
Lock
Screw
Shim Pin
Lever
Lever
Without Shim
With Shim
PTGN-11 / PTFN-11
D6
Clamping System
◦ Double Clamp
Clamp Screw
Clamp DCLN
Insert
DDJN / DDHN
DSDN / DSSN
Shim screw Spring DTGN
DVLN / DVPN / DVVN
DWLN
Shim
D
DDJN
◦ Wedge Lock
External Turning
Insert
Toolholders
Insert Spacer (To keep chips out) Clamp Set
Lock
Lock Screw
Screw
Clamp
Set
Shim
Shim
WTJN-N
WTKN-N WWLN
WTEN-N
Shim Nut Shim Nut
Chipbreaker Shim
Shim
B
F1
F2
°
95
L2
L1
5°
H1
h
5°
•Right-hand Shown
D
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Shim Wrench Wrench (Optional)
Clamp Screw Spring Shim Screw
Applicable
Unit
Description
H1=h
R L Insert B L1 L2 F1 F2
External Turning
For For
Toolholders
Clamp Shim
B
F1
95°
95°
5° L2
L1
H3
5°
H1
h
•Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Description
H1=h
R L Insert H3 B L1 L2 F1
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CN_ B14-B19 B85 C5-C6 C18
B
F1
95°
F2
5° 95°
L2
L1
5°
H1
h
•Right-hand Shown D
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Lock
Lever Shim Shim Pin Punch Wrench
Applicable Screw
Unit
Description
External Turning
H1=h
R L Insert B L1 L2 F1 F2 FH
Toolholders
LW
CNGA
12-4B a inch CNGG 0.75 0.75 4.50 1.06 1.00 0.80
CNGM
CNMA 43_ 1/32 LL-2N LS-2N LC-42N LSP-2 PC-2 LW-3
CNMG
16-4D a CNMM 1.00 1.00 6.00 1.06 1.25 0.78
CNMP
2020K-09 CNGG
s s 33_ 20 20 125 22 25 15 0.8 LL-1N LS-1N LC-32N LSP-1 PC-1 FH-2.5
CNMG
2525M-09 s s 25 25 150 32 18
Applicable Inserts
Reference Page
Insert Type
Cermet/Carbide Ceramic CBN PCD
CN_ B14-B19 B85 C5-C6 C18
Recommended Cutting Conditions D46~D47
3°
•Right-hand Shown
D ◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Shim Wrench Wrench
Applicable Clamp Screw Spring Shim Screw (Optional)
Unit
Description
H1=h
R L Insert B L1 L2 F1 F2
External Turning
93°
L2
3° L1
H3
H1
h
•Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Description
H1=h
R N L Insert H3 B L1 L2 F1
DNGA
DNGG
MDJNR/L 12-4B ◦ ◦ 0.75 0.47 0.75 4.50 1.25 1.00
DNMA
inch DNMG 43_ 1/32 CL-20 XNS-48 LW-125 IDSN443 S-46 NL46 LW-094
DNMM
16-4D ◦ ◦ DNMP 1.00 0.46 1.00 6.00 1.25 1.25
DNMX
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DN_ B20-B24 B86 C6-C7 C18
Recommended Cutting Conditions D46~D47
3°
•Right-hand Shown
17.5°
External Turning
17.5°
Toolholders
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Lever Screw Shim Shim
Lock
Applicable Punch Wrench
Pin
Unit
Description
H1=h
R L Insert B L1 L2 F1 F2 FH
LW
DNGA
inch DNGG
DNMA LD-42
16-4D ◦ ◦ DNMG 43_ 1.00 1.00 6.00 1.37 1.25 0.97 1/32 LL-3N LS-2N LSP-2 PC-2 LW-3
DNMM •LD-42-20
DNMP
DNMX
2020K - 11 ◦ ◦ DNMG 33_ 20 20 125 28 25 - 0.4 LL-1DN LS-1N LD-32N LSP-1 PC-1 FH-2.5
2525M - 11 ◦ ◦ 25 25 150 32 27
(DNMG) (43_)
0.8 LL-4 LS-3 •LD-42-20
(LD-43) LSP-2 PC-2 LW-3
3232P - 15U ◦ ◦ 32 32 170 36 40 28 (•LD-43-20)
DNGA
PDHNR/L 2020K - 15 ◦ ◦ DNGG 20 20 125 25 22
DNMA LD-43
DNMP
2525M - 15 ◦ ◦ 25 25 150 32 24
DNMX
• Shim: PDJNR/L-15U...LD-42 is attached to PDJNR/L-15U. When using DN_43 insert, prepare LD-43 separately.
PDHN ...LD-43 is attached to PDHN. When using DN_44 Insert, prepare LD-42 separately.
• When using inserts whose corner R(rε) is greater than 1.6mm(1/16”), please purchase a shim with ■ mark and use it in order to prevent work piece and shim from interfering with each other.
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DN_ B20-B24 B86 C6-C7 C18
17.5°
17.5°
D •Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Shim Wrench
Clamp Screw Spring Shim Wrench (Optional)
Applicable Screw
Unit
Description
External Turning
Insert H1=h
R L B L1 L2 F1 F2
Toolholders
For
Clamp For Shim
DNGA
DDHNR/L 2020K-1504 ◦ ◦ DNGG 20 20 125 25
DNMA
DD-44
DNMG 43_ 22
(DD-43)
DNMM
2525M-1504 ◦ ◦ mm DNMP 25 25 150 37 32 0.8 CP-3D CS-3D SP-3D SB-4085TR LW-3 FT-15
DNMX
L2
L1
H1
h
•Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Lock Shim
Applicable Lever Shim Punch Wrench
Unit
R L Insert B L1 L2 F1 FH
LW
RNMA
PRGNR/ L 2020K-09 ◦ ◦ 32_ 20 20 125 19 25 LL-1N LS-1N LR-80 LSP-1 PC-1 FH-2.5
RNMG
mm -
RNMA
2525M-12 ◦ ◦ 43_ 25 25 150 19 32 LL-2N LS-2N LR-81 LSP-2 PC-2 LW-3
RNMG
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DN_ B20-B24 B86 C6-C7 C18
RN_ B25 - -
B
F1
L2
0° L1
H1
h
•Right-hand Shown D
■ PRXC (External / Facing / Copying)
Side Rake Angle : 0°
L2 Angle of Inclination : 0°
45°
External Turning
F1
Toolholders
0° L1
H1
h
•Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Lock
Applicable Lever Shim Shim Punch Wrench
Screw Pin
Unit
Description
H1=h
R L Insert B L1 L2 F1
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
RC_ B60 - - -
•Right-hand Shown
D
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Clamp Shim Lock
Applicable Clamp Wrench Shim Wrench
Unit
SNGA
MSSNR/L 12-4B ◦ SNGG 0.75 0.54 0.75 4.5 1.23 0.675
SNMA
SNMG 43_
inch 1/32 CL-9 XNS59 LW-156 ISSN433 S-46 NL46 LW-094
SNMP (43_)
(SNG)
16-4D ◦ (SNM) 1.00 0.54 1.00 6.0 1.23 0.925
(SNU)
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SN_ B26-B29 B88 C7 -
F1
F1
B
75° L2 45°
L1 L2
L1
45°
15°
H1
h
H1
h
•Right-hand Shown
D
■ PSKN (Facing) ■ PSSN (External / Facing / Chamfering)
Side Rake Angle : -6° Side Rake Angle : -8°
Angle of Inclination : -6° Angle of Inclination : 0°
F2
B
F1
B
F1
External Turning
75°
F2
45° L2
L2
Toolholders
L1 L1
75°
45°
H1
h
H1
h
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Lock
Lever Shim Shim Punch Wrench
Applicable Screw Pin
Unit
Description
H1=h
R N L Insert B L1 L2 F1 F2 FH
LW
SNGA
PSBNR/L 1616H -09 ◦ ◦
SNMG
33_ 16 16 100 21 13 - LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
SNGA
2020K -12 ◦ ◦ SNGG
20 20 125 21 17 -
SNMA 43_ LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
SNMG
2525M -12 ◦ ◦
SNMP
25 25 150 24 22 -
SNGA
PSDNN 1616H -09 ◦
SNMG
33_ 16 16 100 21 13 - LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
SNGA
2020K -12 ◦ SNGG
20 20 125 10 -
SNMA 43_ 30 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
SNMG
2525M -12 ◦
SNMP
25 25 150 12.5 -
mm 0.8
SNGA
PSKNR/L 1616H - 09 ◦ ◦
SNMG
33_ 16 16 100 19 20 12.7 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
SNGA
2020K - 12 ◦ ◦ SNGG
20 20 125 25 17
SNMA 43_ 22.5 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
SNMG
2525M - 12 ◦ ◦
SNMP
25 25 150 32 19
SNGA
PSSNR/L 1616H - 09 ◦ ◦
SNMG
33_ 16 16 100 22 20 13.6 LL-1N LS-1N LS-32 LSP-1 PC-1 FH-2.5
SNGA
2020K - 12 ◦ ◦ SNGG
20 20 125 25 16.4
SNMA 43_ 27 LL-2N LS-2N LS-42 LSP-2 PC-2 LW-3
SNMG
2525M - 12 ◦ ◦
SNMP
25 25 150 32 23.4
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SN_ B26-B29 B88 C7 -
Recommended Cutting Conditions D46~D47
B
F1
F2
°
91
L2
L1
91°
H1
h
D •Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Shim Wrench Wrench
Clamp Screw Spring Shim Screw (Optional)
Applicable
Unit
Description
External Turning
R L Insert H1=h B L1 L2 F1 F2
Toolholders
For For
Clamp Shim
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TN_ B30-B35 B90 C7-C8 C18
91°
◦ Toolholder Dimensions
D
Std.Corner-R(rε)
Stock Dimension Spare Parts
Clamp Shim
Clamp Screw Wrench Shim Screw Lock Pin Wrench
Applicable
Unit
Description
H1=h
R L Insert H3 B L1 L2 F1
External Turning
TNGG
MTGNR/L 12-3B ◦ ◦ TNMA 0.75 0.35 0.75 4.5 0.94 1.00
Toolholders
TNMG
(TNGA) 32_ ITSN333
1/64 CL-6 XNS36 LW-094 S-34 NL34L (5/64Hex)
(TNGG) (33_) (ITSN323)
(TNMA)
16-3D ◦ ◦ 1.00 0.35 1.00 6.0 0.94 1.25
(TNMG)
Inch (TNMP)
TNGA
TNGG
TNGM
16-4D ◦ ◦ TNMA 43_ 1.00 0.48 1.00 6.0 1.19 1.25 1/32 CL-9 XNS510 LW-156 ITSN432 S-46 NL46 LW0
TNMG
TNMP
TNMM
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts in parenthesis ( ).
◦ Toolholder Dimensions
Std.Corner-R(rε)
Description FH
H1=h
R N L Insert B L1 L2 F1 F2
LSP LW
TNGA
TNGG
TNGM LT-32N
PTGNR/L 12-3B ◦ Inch TNMA 33_ 0.75 0.75 4.5 0.96 1.00 0.80 1/32 LL-1N LS-1N LSP-1 PC-1 LW-2.5
TNMG LT-32N-20
TNMM
TNMP
TNGA
PTGNR/L 1212F -11 ◦ ◦ TNGG 22_ 12 12 80 18 16 12 0.8 LL-03N LS-03N - P-03 - FH-2
TNMA
• When using inserts whose corner R(rε) is greater than 1.6mm(1/16”), please purchase a shim with mark and use it in order to prevent work piece and shim from interfering with each other.
◦ : Std. Stock ◦ : World Express
D17
Lever Lock
External Toolholders [TN Insert]
■ PTFN
(Facing)
Side Rake Angle : -6°
Angle of Inclination : -6°
F1
B
91°
F2
91°
L2
L1
H1
h
D •Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Lever Lock Shim Shim Punch Wrench
Applicable Screw Pin
Unit
Description
H1=h
R L Insert B L1 L2 F1 F2 P FH
External Turning
Toolholders
LSP LW
PTFNR/L 12-3C ◦ ◦ TNGA 0.75 0.75 5.00 0.88 1.00 0.83 1/32
LT-32N
TNGG 33_ LL-1N LS-1N LSP-1 PC-1 FH-2.5
LT-32N-20
Inch
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TN_ B30-B35 B90 C7-C8 C18
F1
WTEN$2020K type:
B
Shim Nut sticks out
L2 as shown below.
L1
4.5 20
H1
h
30° (mm)
B
F1
F2
WTJN$2020K type:
Shim Nut sticks out
93° L2 as shown below.
External Turning
L1
Toolholders
4.5 20
3°
H1
•Right-hand Shown (mm) h
B
F1
F2
15°
4.5 20
H1
h
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Description
H1=h
R N L Insert B L1 L2 F1 F2
When using inserts whose corner R(rε) is greater than 1.6mm(1/16”), please purchase a shim with mark and use it in order to prevent work piece and shim from interfering with each other.
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TN_ B30-B35 B90 C7-C8 C18
Recommended Cutting Conditions D46~D47
B
F1
DVLN - 95°
DVJN - 93°
L2
L1
H1
h
5°
D •Right-hand Shown
0.2
B
F1
F2
External Turning
F1
F2
117.5˚
L2
Toolholders
123B TYPE L1
27.5°
H1
h
•Right-hand Shown
B
.5˚
72
L2
72.5° L1
H1
h
◦ Applicable Inserts
Stock Dimension Spare Parts
Std.Corner-R(rε)
Description
H1=h
R N L Insert B L1 L2 F1 F2
For For
Clamp Shim
DVJNR/L 123B ◦ ◦ 0.75 0.75 4.50 1.00
1.77 - 1/32
163B ◦ ◦ 1.00 1.00 6.00 1.25
DVPNR/L 123B ◦ ◦ 0.75 0.75 4.50 1.00
inch 1.58 1.10 1/32 CP-5D CS-5D SP-5D DV-33 SB-4085TR LW-3 FT-15
163B ◦ ◦ 1.00 1.00 6.00 1.25
DVVNNR/L 123B ◦ VNGA 0.75 0.75 4.50 0.40
VNGG 1.81 - 1/32
163B ◦ VNMA 1.00 1.00 6.00 0.52
33_
DVLNR/L 2020K -16 ◦ ◦ VNMG 20 20 125 25
VNMM 45 -
2525M -16 ◦ ◦ VNMX 25 25 150 32
DVPNR/L 2020K -16 ◦ ◦ 20 20 125 27
mm 40 28 0.8 CP-5D CS-5D SP-5D DV-33 SB-4085TR LW-3 FT-15
2525M -16 ◦ ◦ 25 25 150 32
DVVNN 2020K -16 ◦ 20 20 125 10
46 -
2525M -16 ◦ 25 25 150 12.5
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
VN_ B36-B37 B91 C8-C9 C18
■ MVJN
52°
B
F1
93°
L2 L1
52°
H3
3°
H1
h
•Right-hand Shown D
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Clamp Shim Lock Pin Wrench
Clamp Screw Wrench Shim Screw
Applicable
Unit
Description
H1=h
External Turning
R N L Insert H3 B L1 L2 F1
Toolholders
VNGA
MVJNR/L 12-3B ◦ ◦
VNGG
0.75 0.59 0.75 4.5 1.69 1.00
Inch VNMA 33_ 1/64 CL-30 XNS510 LX-156 IVSN322 S-34 NL34L (5/64 hex)
16-3C ◦ ◦
VNMM 1.00 0.60 1.00 5.0 1.69 1.25
VNMX
When using inserts whose corner R(rε) is greater than 1.6mm(1/16”), please purchase a shim with mark and use it in order to prevent work piece and shim from interfering with each other.
■ MVLN
/ PVLN (External / Copying)
Side Rake Angle : -6°
Angle of Inclination : -9°
Lock screw can be operated from this direction
50° 50°
B
F1
F1
95° L2 95°L2
50° L1 L1
5°
H1
h
H1
h
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Clamp Shim
Set Shim Shim Pin Nut Wrench Spacer
Applicable
Unit
Description
H1=h
R N L Insert B L1 L2 F1
TS LP
When using inserts whose corner R(rε) is greater than 1.6mm(1/16”), please purchase a shim with mark and use it in order to prevent work piece and shim from interfering with each other.
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
VN_ B36-B37 B91 C8 C18
Recommended Cutting Conditions D46~D47
B
F1
F2
L2
27.5° L1
H1
h
D •Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Lock
Lock Pin Screw Shim Wrench
Applicable
Unit
Description
Insert H1=h
External Turning
R N L B L1 L2 F1 F2
Toolholders
VNGA
PVPNR/L 2020K -16Q ◦ ◦ 20 20 125 25 22
VNGG
VNMA LP-2S
mm 33_ 30 0.8 LS-11 KVN-32 LW-3
2525M -16Q ◦ ◦
VNMG 25 25 150 32 28 LP-6S
VNMM
VNMX
F1
B
B
72.5°
L2 72.5°
L1 L2
L1
72.5°
H1
H1
h
◦ Toolholder Dimensions
Std.Corner-R(rε)
Description
H1=h
R N L Insert B L1 L2 F1 F2 FH
TS LP LW
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
VN_ B36-B37 B91 C8-C9 C18
F1
B
F2
°
95
L2
L1
5°
5°
H1
h
•Right-hand Shown D
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Shim Wrench Wrench
Clamp Screw Spring Shim Screw (Op-
Applicable tional)
Unit
Description
External Turning
H1=h
R L Insert B L1 L2 F1 F2
Toolholders
For For
Clamp Shim
DWLNR/L 123B ◦ ◦ 0.75 0.75 4.50 1.06 1.00 0.80 CP-2D CS-2D SP-2D DW-32 SB-3080TR LW-2.5 FT-10
WNGG
33_
WNMG
163D ◦ ◦ 1.00 1.00 6.00 1.06 1.25 0.78 CP-2D CS-2D SP-2D DW-32 SB-3080TR LW-2.5 FT-10
inch 1/32
124B ◦ ◦ WNGA 0.75 0.75 4.50 1.34 1.25 0.80 CP-3D CS-3D SP-3D DW-44 SB-4085TR LW-3 FT-15
WNGG
164D ◦ ◦ WNMA 1.00 1.00 6.00 1.34 1.25 0.78 CP-3D CS-3D SP-3D DW-44 SB-4085TR LW-3 FT-15
WNMG 43_
DWLNR/L 2020K-08 ◦ ◦ WNMP 20 20 125 25
mm WNMM 34 20 0.8 CP-3D CS-3D SP-3D DW-44 SB-4085TR LW-3 FT-15
2525M-08 ◦ ◦ WNMX 25 25 150 32
95°
95°
5° L2 L1
5°
h H3
H1
•Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Description
H1=h
R L Insert H3 B L1 L2 F1
WNGA
MWLNR/L 12-4B ◦ WNGG 0.75 0.45 0.75 4.5 1.19 1.00
WNMA
inch WNMG 43_ 1/32 CL-9 XNS510 LW-156 IWSN432 S-46 NL46 LW-094
WNMP
16-4D ◦ ◦ WNMM 1.00 0.48 1.00 6.00 1.19 1.25
WNMX
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
WN_ B38-B41 B91 C9 C18
Recommended Cutting Conditions D46~D47
5°
5°
D •Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Lever Lock Shim Shim Punch Wrench
Applicable Screw Pin
Unit
Description
H1=h
R N L Insert B L1 L2 F1 F2
FH
External Turning
Toolholders
LW
2020K -06 ◦ ◦ 20 20 125 22 25 - 0.8 LL-1N LS-1N LW-32N LSP-1 PC-1 FH-2.5
2525M -06 ◦ ◦ 25 25 150 32
mm WNGA
2020K -08 ◦ ◦ 20 20 125 25 -
WNGG
WNMG
WNMM
43_ 26 0.8 LL-2N LS-2N LW-42N LSP-2 PC-2 LW-3
WNMP
2525M -08 ◦ ◦ WNMX 25 25 150 32 23
5°
5°
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Description
H1=h
R N L Insert B L1 L2 F1
WNGA
WWLNR/L 2020K -08 ◦ ◦ WNGG
20 20 125 25
WNMG 1.2 WCS-8 WWN-42 WP5X15
mm
WNMM
43_ 30 WN-1 LW-3
2525M -08 ◦ ◦ WNMP 25 25 150 32
WNMX
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
WN_ B38-B41 B91 C9 C18
95°
95°
•Right-hand Shown D
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Chip- Clamp Shim Lock
Wrench Shim Wrench
Applicable breaker Set Screw Pin
Unit
Description
H1=h
R N L Insert H3 B L1 L2 F1 F2
External Turning
Toolholders
CCLNR/L 2020K -12 ◦ ◦ CNG 45_ 20 14 20 125 27 5 SP-441
32 0.8 CB-16 CE-010 LW-4 M3X8 - -
2525M -12 ◦ ◦ CNM (43_) 25 14 25 150 32 - (SP-443)
mm
2525M -16 ◦ ◦ 25 14 25 150 -
CNG 55_ 35 32 0.8 CB-17 CE-220 LW-4 SP-454 M4X10 - -
322M -16 ◦ ◦ 32 14 25 170 -
CNGA
CNMG
45_ ICSN433
HCLNR/L 16-4D ◦ inch CNGG 1.00 0.535 1.00 6.00 1.26 1.25 - 1/32 HCB318HCL008 LW-4 S-46 NL46L LW-094
(43_) (ICSN453)
CNMA
CNMP
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts in parenthesis ( ).
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CN_ - B85 - -
Recommended Cutting Conditions D46~D47
23°
93°
D •Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Chip- Clamp Shim
Wrench Shim Lock Pin Wrench
breaker Set Screw
Applicable
Unit
External Turning
Description
R N L Insert H1=h H3 B L1 L2 F1 556 HH
Toolholders
SP IDSN S
R 2525M -15
CDJN /L ◦ ◦ 25 150
DNG 45_ 16 25 32 32 0.8 CB-14/15 CE-010 LW-4 556CR/L HH5X16 - -
3225P -15 ◦ ◦ mm 32 170
CDJNR/L 2525M -12X ◦ ◦ DNMX 35_ 25 16 25 150 32 32 0.8 - CE-050 LW-4 SP-521 M3X8 - -
DNG
(DNG)
DNGA 43_ 1.00 0.60 IDSN453
HDJNR/L 16-4 ◦ inch
DNMG (45_)
1.00 6.00 1.25 1.25 1/32 HCB314/315 HCL008 LW-4 S-46 NL46L LW-094
(IDSN433)
DNMA
DNMP
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts in parenthesis ( ).
∙ Chipbreaker : CB-14 for R-hand Toolholder, CB-15 for L-hand Toolholder
∙ Shim : 556CR for R-hand Toolholder, 556CL for L-hand Toolholder
∙ Chipbreaker : HCB-314 for R-hand Toolholder, HCB-315 for L-hand Toolholder
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DN_ - B86 - -
12°
93°
•Right-hand Shown D
■ CELN (External / Facing)
External Turning
97.5°
Toolholders
97.5°
•Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Std.Corner-R(rε) Spare Parts
Chipbreaker Clamp Set Wrench Shim Shim Screw
Applicable
Unit
Description
H1=h
R N L Insert H3 B L1 L2 F1
12/13 320 HH
346
16 010 342 M
CEJNR/L 2525M -13 25 16 25 150 30 32 0.8 CB-12/13 CE-320 LW-4 346CR/L HH5X16
mm ENG 45_
CELNR/L 2525M -13 ◦ ◦ 25 15 25 150 32 32 0.8 CB-16 CE-010 LW-4 SP-342 M3X8
∙ CEJN(Chipbreaker) : CB-12 for R-hand Toolholder, CB-13 for L-hand Toolholder
∙ CEJN (Shim) : 346CR for R-hand Toolholder, 346CL for L-hand Toolholder
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
EN_ - B87 - -
Recommended Cutting Conditions D46~D47
D
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Clamp Set Shim Wrench
External Turning
Unit
H1=h
R N L H3 B L1 L2 F1
Toolholders
CRDCN 16 -2 ◦ 102T04015 1.00 0.20 1.00 8.00 1.00 0.50 - HCL-017C HSH665A LW-2
20 -3 ◦ 103 1.25 0.27 1.25 8.00 1.50 0.625 - HCL-016 HSH655 LW-3
inch RCGX
24 -3 ◦ 1.50 - 1.50 - - 0.75 -
20 -4 ◦ 104 1.25 0.41 1.25 8.00 2.00 0.625 - HCL-007 HSH657 LW-4
20 -6 ◦ 106 1.25 0.41 1.25 8.00 2.00 0.625 - HCL-013 HSH661 LW-4
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
RCGX_ - B93 - -
∙ Right-Hand Shown D
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Shim
External Turning
Clamp Set Wrench Shim Lock Pin Wrench
Applicable Screw
Unit
Description
H1=h
R N L Insert H3 B L1 L2 F1
Toolholders
CRDNN 2020K -12 ◦ 20 20 125 10.0
RNG SP-841 M3X8
45
2525M -12 ◦ (RNG) 25 11 25 150 29 12.5 - CE-030 LW-4 - -
(43) (SP-843) (M3X12)
(RNM)
3225P -12 ◦ mm 32 25 170 16.0
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts shown in parenthesis ( ).
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
RN_ - B87 - -
Recommended Cutting Conditions D46~D47
45° 45°
D
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Shim
Chipbreaker Clamp Set Wrench Shim
Applicable Screw
External Turning
Unit
Description H1=h
R N L Insert H3 B L1 L2 F1
Toolholders
∙ Shim & Shim Screw : When using SN__43_ insert, please purchase spare parts in ( ) separately
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Std.Corner-R(rε)
Description
H1=h
R N L Insert H3 B L1 L2 F1
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts in parenthesis ( ).
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SN_ - B88-B89 - -
■ CSKN (Facing)
75°
D
■ CS-N (External)
External Turning
Toolholders
85°
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Shim
Clamp Set Wrench Shim Lock Pin
Applicable
Unit
Screw
Description
H1=h
R N L Insert H3 B L1 L2 F1 F2
(SNU)
3225P -15 ◦ SNG 55_ 32 15 25 170 37 32 - 0.8 CB-51 CE-220 LW-4 SP-162 M4X10
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SN_ - B88-B89 - -
Recommended Cutting Conditions D46~D47
75°
D •Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Chip- Clamp Shim Lock
Wrench Shim Wrench
Applicable
Unit
R N L H3 B L1 L2 F1 F2
Toolholders
020
220
SNG
CSRNR/L 20-4E ◦ ◦ SNM 1.25 0.433 1.25 7.00 0.88 1.50 - CB-11 CE-020 LW-4 SP-141 M3X8
45_
inch (SNG) 1/32
(43_) HCL-000 ISSN433
HSRNR/L 16-4D ◦ ◦ (SNM) 1.00 0.433 1.00 6.00 0.87 1.13 - HCB300 LW-4 S-46 NL46L LW-094
(SNU) (HCL-001) (ISSN453)
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts in parenthesis ( ).
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SN_ - B88-B89 - -
45°
•Right-hand Shown D
■ CSYN (Facing)
External Turning
85°
Toolholders
•Right-hand Shown
◦ Toolholder Dimensions
Spare Parts
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts in parenthesis ( ).
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SN_ - B88-B89 - -
Recommended Cutting Conditions D46~D47
93°
D •Right-hand Shown
■ CTUN (Facing)
93°
External Turning
Toolholders
•Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Std.Corner-R(rε) Spare Parts
Shim
Chipbreaker Clamp Set Wrench Shim
Applicable Screw
Unit
Description
H1=h
R N L Insert H3 B L1 L2 F1 F2
Chipbreaker : CTJN … CB12 for R-hand Toolholder, CB13 for L-hand Toolholder
CTUN … CB13 for R-hand Toolholder, CB12 for L-hand Toolholder
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts in parenthesis ( ).
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TN_ - B90-B91 - -
■C
CLN-GX (External / Facing / Back Turning)
Side Rake Angle: -6°
Angle of Inclination: -6°
95°
•Right-hand Shown D
◦ Toolholder Dimension
Spare Parts
Std. Corner-R(rε)
Stock Dimension (mm)
Clamp Set Wrench Shim Shim Screw
Description
H1=h
R L H3 B L1 L2 F1
External Turning
Toolholders
CCLNR/L 2525M -12GX ◦ ◦ 25 13 25 150 30 32 1.2 CE-410 LW-4 SP-441 M3X8
◦ Applicable Insert
Application Cast Iron
Ref. Page B85
Insert Ceramic
Toolholder
CCLNR/L…12GX CNGX45..(CNGX43..) *
■Features
● えくぼ付クランプオン方式でチップを
New Dimple Design Creates Improved
Clamping Stability and Machining Stability
引き込む方向に強力拘束
● 加工時の安定性・切削性の向上
Edge ● 刃先変位
displacement ● 切削性能
Cutting Capability
0.032 0.80
20.0 20.0 Without dimple(SNGN)
えくぼ無(SNGN)
加工後の刃先変位(μm)
摩耗量(mm)
Wear (inch)
0.024 0.60
15.0 15.0
Z direction ■Z方向 0.016 0.40
10.0 10.0 X direction ■X方向 0.008 0.20 えくぼ付(SNGX)
With dimple(SNGN)
107.5°
D •Right-hand Shown
30°
Toolholders
93°
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Clamp Set Wrench Shim Shim Screw
Applicable
Unit
Description
H1=h
R N L Insert H3 B L1 L2 F1
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DNGX - B86 - -
■C
SRN-GX (External)
Side Rake Angle: -6°
Angle of Inclination: -4°
75°
•Right-hand Shown D
■C
SDN-GX (External / Chamfering)
Back Rake Angle: -8.5°
External Turning
Toolholders
45° 45°
•Right-hand Shown
■C
SSN-GX (External / Facing / Chamfering)
Side Rake Angle: -6°
Angle of Inclination: -0°
45°
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Description
H1=h
R N L Insert H3 B L1 L2 F1 F2
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SNGX - B89 - -
Recommended Cutting Conditions D46~D47
85°
D •Right-hand Shown
■ CSKN-GX (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
75°
External Turning
Toolholders
•Right-hand Shown
■ CSYN-GX
(Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
85°
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Description
H1=h
R N L Insert H3 B L1 L2 F1 F2
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SNGX - B89 - -
95°
95°
•Right-hand Shown D
■ CCRN-A (External)
External Turning
Toolholders
75
°
•Right-hand Shown
◦ Toolholder Dimensions
Stock Dimension Std.Corner-R(rε) Spare Parts
Clamp Set Wrench Shim Shim Screw
Applicable
Unit
Description
H1=h
R N L Insert H3 B L1 L2 F1
Applicable Inserts
Reference Pages
Insert Type Cermet/
Ceramic CBN PCD
Carbide
CN_ - - C10 -
D •Right-hand Shown
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Clamp Set Wrench Shim Shim Screw
Applicable
Unit
Description
H1=h
R N L Insert H3 B L1 L2 F1
HH BH
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
RN_ - B87 C10 -
45° 45°
D
■ CSKN-A (Facing)
75°
External Turning
Toolholders
•Right-hand Shown
■ CSRN-A
(External)
75°
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Description
H1=h
R N L Insert H3 B L1 L2 F1
030A
040
45°
D •Right-hand Shown
■ CSYN-A (Facing)
85°
External Turning
Toolholders
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Shim
Clamp Set Wrench Shim
Applicable Screw
Unit
Description
H1=h
R N L Insert H3 B L1 L2 F1 F2
030A
040
SNM
(SNM) 42_ 25 11 25 150 26 32 - 0.8 CE-030A LW-4 SP-148 BH3X12
2525M -12A ◦ ◦ (SNG) (43_) (SP-143) (M3X12)
(SNM) (45_) (SP-141) (M3X8)
(SNU)
∙ Insert sizes shown in parenthesis ( ) can be used when also purchasing spare parts in parenthesis ( ).
∙ Spare Parts of -09A type Toolholder : When using RN__33_ insert, purchase SP-826 separately
∙ Spare Parts of -12A type Toolholder : When using RN__43_ insert, purchase SP-143 and M3X12 separately
When using RN__45_ insert, purchase SP-141 and M3X8 separately
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SN_ - B88-B89 C10 -
Recommended Cutting Conditions D46~D47
■ CTJN-A (External)
L2 Side Rake Angle: -6°
Angle of Inclination: -4°
F1
B
93° L1
93°
H3
H1
h
•Right-hand Shown D
■ CTUN-A (Facing)
Side Rake Angle: -6°
Angle of Inclination: -4°
B
F1
93°
External Turning
93°
L2
Toolholders
L1
H3
H1
h
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Shim
Clamp Set Wrench Shim
Applicable
Unit
Screw
Description
H1=h
R N L Insert H3 B L1 L2 F1
TNG
CTJNR/L 2525M -11A ◦ ◦ 22_ 25 11 25 150 22 32 0.8 CE-030A LW-4 SP-219 HH3X12
TNM
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TN_ - B90-B91 C10 -
Recommended Cutting Conditions D46~D47
B
F1
F2
L2
L1
H1
h
H2
L3
D •Right-hand Shown
■ PRGC-BF (Facing)
B
F1
External Turning
F2
L2
Toolholders
L1
H1
h
H2
L3
•Right-hand Shown
◦ Toolholder Dimensions
Std.Corner-R(rε)
Stock Dimension Spare Parts
Lock
Lever Shim Shim Pin Punch Wrench
Applicable Screw
Unit
Description
H1=h
R N L Insert H3 B L1 L2 L3 F1 F2
-
2020K -16BE ◦ ◦ 20 5 20 125 25.6 29 21
RCMT1606M0-BB 27 LL-2C LS-1T LR-16C LSP-2 PC-2 FH-2.5
2525M -16BE ◦ ◦ 25 - 25 150 - 32 22
mm
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
RCMT_ B80 - - -
Recommended Cutting Conditions D46~D47
B
F
12°
L2
w L1
30°
H1
h
•Right-hand Shown D
◦ Toolholder Dimensions
Stock Dimension Spare Parts
Clamp Set Wrench Shim Screw
Applicable
Unit
Description
H1=h
R N L Insert B L1 L2 F1
External Turning
Toolholders
CBSNR/L 2020K -12 ◦ ◦ 20 20 125 30 20
CP-RCR/L
mm
Facing
PRGC-BF
External
External Round Chamfering PRGC-BE
CBSN
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
SNMF_ B80 - - -
Recommended Cutting Conditions D46~D47
Roughing Continuous CA5515 3/64 500 - 660 - 790 .0787 - .1969 - .3150 .0157 - .0236 - .0315
PH
(High Feed) Interrupted CA5525 1/16 400 - 590 - 730 .0787 - .1969 - .3150 .0118 - .0197 - .0276
Toolholders
Roughing Continuous PX CA5515 3/64 500 - 660 - 790 .0787 - .1969 - .3150 .0157 - .0236 - .0315
(Low Cutting Force) Interrupted (Single Sided) CA5525 1/16 400 - 590 - 730 .0787 - .1969 - .3150 .0118 - .0197 - .0276
Finishing Continuous WP PV7010 1/32 660 - 830 - 990 .0118 - .0197 - .0394 .0079 - .0118 - .0157
(Time Oriented) Interrupted (Wiper) CA5515 1/32 530 - 730 - 920 .0118 - .0197 - .0394 .0079 - .0118 - .0157
Finishing-Medium Continuous WQ PV7010 1/32 590 - 730 - 860 .0394 - .0787 - .1181 .0079 - .0118 - .0157
(Time Oriented) Interrupted (Wiper) CA5525 1/32 430 - 590 - 790 .0394 - .0787 - .1181 .0079 - .0118 - .0157
Finishing Continuous TN6010 1/64 660 - 830 - 990 .0118 - .0197 - .0394 .0020 - .0039 - .0079
GP
(Finish Oriented) Interrupted TN6010 1/32 590 - 760 - 920 .0118 - .0197 - .0394 .0020 - .0039 - .0079
Finishing Continuous PV7010 1/64 660 - 830 - 990 .0118 - .0197 - .0394 .0020 - .0039 - .0079
GP
(Life Oriented) Interrupted PV7025 1/32 590 - 730 - 860 .0118 - .0197 - .0394 .0020 - .0039 - .0079
Finishing-Medium Continuous TN6010 1/32 590 - 760 - 890 .0197 - .0591 - .0984 .0039 - .0079 - .0098
P Medium-cabon Steel (Finish Oriented) Interrupted
CQ
TN6020 3/64 500 - 690 - 830 .0197 - .0591 - .0984 .0039 - .0059 - .0079
Medium-cabon Alloy HB Continuous PV7010 1/32 530 - 690 - 860 .0197 - .0591 - .0984 .0039 - .0079 - .0098
Finishing-Medium
g CQ
(Life Oriented) Interrupted CA5525 1/32 460 - 660 - 790 .0197 - .0591 - .0984 .0039 - .0059 - .0079
1045,4135 300
etc. Continuous CA5515 1/32 500 - 660 - 790 .0394 - .0787 - .1181 .0079 - .0118 - .0197
Medium-Roughing GS
Interrupted CA5525 3/64 400 - 590 - 730 .0394 - .0787 - .1181 .0059 - .0079 - .0118
Continuous CA5515 1/32 500 - 660 - 790 .0394 - .0984 - .1378 .0079 - .0118 - .0157
Roughing PS
Interrupted CA5525 3/64 400 - 530 - 660 .0394 - .0984 - .1378 .0079 - .0118 - .0157
Medium-Roughing Continuous CA5515 1/32 400 - 590 - 760 .0591 - .1181 - .1772 .0098 - .0138 - .0177
PT
(High Feed) Interrupted CA5525 3/64 330 - 500 - 660 .0591 - .1181 - .1772 .0098 - .0138 - .0177
Roughing Continuous CA5515 3/64 400 - 590 - 760 .0787 - .1969 - .3150 .0157 - .0236 - .0315
PH
(High Feed) Interrupted CA5525 1/16 330 - 500 - 660 .0787 - .1969 - .3150 .0118 - .0197 - .0276
Roughing Continuous PX CA5515 3/64 400 - 590 - 760 .0787 - .1969 - .3150 .0157 - .0236 - .0315
(Low Cutting Force) Interrupted (Single Sided) CA5525 1/16 330 - 500 - 660 .0787 - .1969 - .3150 .0118 - .0197 - .0276
Finishing Continuous TN6010 1/64 500 - 660 - 830 .0118 - .0197 - .0394 .0020 - .0039 - .0079
GP
(Finish Oriented) Interrupted TN6020 1/32 400 - 590 - 730 .0118 - .0197 - .0394 .0020 - .0039 - .0079
Finishing Continuous PV7010 1/64 400 - 590 - 790 .0118 - .0197 - .0394 .0020 - .0039 - .0079
GP
(Life Oriented) Interrupted CA5515 1/32 330 - 500 - 660 .0118 - .0197 - .0394 .0020 - .0039 - .0079
Continuous CA5515 1/32 400 - 530 - 730 .0197 - .0591 - .0984 .0059 - .0098 - .0118
Finishing-Medium CQ
High-cabon Alloy Interrupted CA5525 1/32 330 - 460 - 590 .0197 - .0591 - .0984 .0059 - .0079 - .0098
HB Continuous CA5515 1/32 400 - 500 - 660 .0394 - .0787 - .1181 .0079 - .0118 - .0197
g Medium-Roughing PS
D2,H13 Interrupted CA5525 1/32 330 - 430 - 590 .0394 - .0787 - .1181 .0059 - .0079 - .0118
280
etc. Continuous CA5515 1/32 330 - 460 - 590 .0591 - .1181 - .1772 .0098 - .0138 - .0177
Medium-Roughing
PT
(High Feed) Interrupted CA5525 3/64 260 - 400 - 530 .0591 - .1181 - .1772 .0098 - .0138 - .0177
Roughing Continuous CA5515 3/64 330 - 460 - 590 .0787 - .1969 - .3150 .0157 - .0236 - .0315
PH
(High Feed) Interrupted CA5525 1/16 260 - 400 - 530 .0787 - .1969 - .3150 .0118 - .0197 - .0276
Roughing Continuous PX CA5515 3/64 330 - 460 - 590 .0787 - .1969 - .3150 .0157 - .0236 - .0315
(Low Cutting Force) Interrupted (Single Sided) CA5525 1/16 260 - 400 - 530 .0787 - .1969 - .3150 .0118 - .0197 - .0276
D46
■ Recommended Cutting Conditions - External Turning (Negative Insert)
ISO Work Material Cutting Lower Limit - Recommendation - Upper Limit
Application Recommended Recommended Corner-R
Classfication (Hardness) Range Chipbreaker Grade (rε) Cutting Speed (SFM) D.O.C.(inch) Feed Rate (ipr)
Finishing Continuous TN6020 1/32 400 - 530 - 660 .0197 - .0394 - .0591 .0031 - .0059 - .0079
HQ
(Finish Oriented) Interrupted TN6020 1/32 330 - 400 - 500 .0197 - .0394 - .0591 .0020 - .0039 - .0059
Continuous CA6515 1/64 400 - 590 - 790 .0197 - .0394 - .0591 .0031 - .0059 - .0079
Finishing MQ
Stainless Steel Interrupted CA6525 1/32 330 - 530 - 730 .0197 - .0394 - .0591 .0020 - .0039 - .0059
HB Continuous CA6515 1/64 400 - 530 - 660 .0394 - .0787 - .1181 .0039 - .0079 - .0118
Medium-Roughing
AISI 303,304 g MS
(Chip Control) Interrupted CA6525 1/32 260 - 460 - 590 .0394 - .0787 - .1181 .0079 - .0118 - .0157
AISI 316,420 220
etc. Medium-Roughing Continuous CA6515 1/64 400 - 530 - 660 .0394 - .0787 - .1181 .0059 - .0098 - .0138
MU
(Sharpness Oriented) Interrupted
Continuous
CA6525 1/32 260 - 460 -
CA6515 1/32 330 - 460 -
590
590
.0394
.0394
-
-
.0787
.0787
-
-
.1181
.1575
.0059
.0079
-
-
.0098
.0118
-
-
.0118
.0157
D
Roughing Standard
Interrupted CA6525 3/64 260 - 400 - 500 .0394 - .0787 - .1575 .0079 - .0118 - .0157
M Finishing Continuous TN6020 1/32 330 - 400 - 500 .0197 - .0394 - .0591 .0020 - .0039 - .0059
HQ
(Finish Oriented) Interrupted TN6020 1/32 260 - 330 - 400 .0197 - .0394 - .0591 .0020 - .0031 - .0039
Continuous CA6515 1/64 330 - 400 - 500 .0197 - .0394 - .0591 .0031 - .0059 - .0079
Finishing MQ
Stainless Steel Interrupted CA6525 1/32 260 - 330 - 400 .0197 - .0394 - .0591 .0020 - .0039 - .0059
HB
External Turning
Medium-Roughing Continuous CA6515 1/64 330 - 400 - 500 .0394 - .0591 - .0787 .0039 - .0059 - .0098
g MS
AISI 630 (Chip Control) Interrupted CA6525 1/32 260 - 330 - 400 .0394 - .0787 - .1181 .0039 - .0059 - .0079
300
etc.
Toolholders
Medium-Roughing Continuous CA6515 1/64 330 - 400 - 500 .0394 - .0591 - .0787 .0039 - .0059 - .0098
MU
(Sharpness Oriented) Interrupted CA6525 1/32 260 - 330 - 400 .0394 - .0787 - .1181 .0039 - .0059 - .0079
Continuous CA6515 1/32 260 - 330 - 400 .0394 - .0787 - .1181 .0079 - .0118 - .0157
Roughing Standard
Interrupted CA6525 3/64 200 - 260 - 330 .0394 - .0787 - .1575 .0079 - .0118 - .0157
Continuous KBN60M 1/32 1320 - 2310 - 2970 .0020 - .0079 - .0197 .0012 - .0020 - .0039
Finishing Without
Continuous KBN900 3/64 1650 - 2970 - 3960 .0039 - .0197 - .0394 .0020 - .0039 - .0079
(High Speed) Chipbreaker
Interrupted KBN900 3/64 1650 - 2310 - 2970 .0197 - .0394 - .0591 .0020 - .0039 - .0079
Finishing Continuous PV7005 1/32 990 - 1160 - 1320 .0197 - .0394 - .0591 .0039 - .0079 - .0118
Standard
(Finish Oriented) Interrupted TN6020 1/32 330 - 500 - 660 .0197 - .0394 - .0591 .0031 - .0059 - .0079
Gray Cast Iron
HB Finishing Continuous KA30 3/64 990 - 1650 - 2310 .0118 - .0197 - .0394 .0039 - .0079 - .0118
30B,35B g (Ceramic) Interrupted Without PT600M 1/32 990 - 1490 - 1980 .0118 - .0197 - .0394 .0039 - .0079 - .0118
45B 250 Continuous Chipbreaker CS7050 3/64 830 - 1320 - 1650 .0394 - .0787 - .1181 .0059 - .0098 - .0138
Medium
etc.
(Ceramic) Interrupted KS6050 3/64 830 - 1320 - 1650 .0394 - .0787 - .1181 .0059 - .0079 - .0118
Continuous CA4505 1/32 660 - 830 - 990 .0197 - .0787 - .0984 .0039 - .0079 - .0118
Medium Standard
K Interrupted CA4515 3/64 500 - 660 - 830 .0197 - .0787 - .0984 .0031 - .0059 - .0079
Continuous CA4505 1/32 660 - 830 - 990 .0394 - .0787 - .1575 .0079 - .0118 - .0157
Roughing ZS
Interrupted CA4515 3/64 500 - 660 - 830 .0394 - .0787 - .1575 .0079 - .0118 - .0157
Finishing Continuous Without KBN60M 1/64 660 - 990 - 1320 .0039 - .0118 - .0197 .0039 - .0059 - .0079
(High Speed) Interrupted Chipbreaker PT600M 1/32 660 - 830 - 1160 .0039 - .0197 - .0394 .0039 - .0079 - .0157
Nodular Cast Iron Finishing Continuous PV7005 1/32 500 - 830 - 990 .0197 - .0394 - .0591 .0039 - .0079 - .0118
HB Standard
(Finish Oriented) Interrupted TN6020 1/32 330 - 500 - 590 .0197 - .0394 - .0591 .0031 - .0059 - .0079
60-40-18 g
80-55-06 270 Continuous CA4505 1/32 500 - 660 - 830 .0197 - .0787 - .0984 .0039 - .0079 - .0118
Medium Standard
etc. Interrupted CA4515 3/64 400 - 590 - 730 .0197 - .0787 - .0984 .0031 - .0059 - .0079
Continuous CA4505 1/32 500 - 660 - 830 .0394 - .0787 - .1575 .0079 - .0118 - .0157
Roughing ZS
Interrupted CA4515 3/64 400 - 590 - 730 .0394 - .0787 - .1575 .0079 - .0118 - .0157
Finishing(High Speed) Without
Continuous KPD001 1/64 1320 - 1320 - 1320 .0020 - .0197 - .0394 .0020 - .0039 - .0059
Non-ferrous Metal (Rainbow-colored Finish) Chipbreaker
Copper Alloy HB Continuous KW10 1/32 1320 - 1650 - 2310 .0197 - .0394 - .0787 .0039 - .0079 - .0098
Finishing A3
N Aluminum Alloy g Interrupted KW10 1/32 1320 - 1650 - 2310 .0197 - .0394 - .0787 .0039 - .0079 - .0098
(Si: under 10) 100
Continuous KW10 1/32 660 - 990 - 1650 .0394 - .0787 - .1378 .0039 - .0118 - .0157
etc. Medium AH
Interrupted KW10 1/32 660 - 990 - 1650 .0394 - .0787 - .1378 .0039 - .0118 - .0157
Finishing(Precision) Continuous Without KPD001 1/64 330 - 500 - 590 .0020 - .0118 - .0197 .0012 - .0039 - .0059
(Rainbow-colored Finish) Interrupted ChipbreakerKPD001 1/64 230 - 400 - 500 .0020 - .0118 - .0197 .0012 - .0028 - .0039
Titanium Alloy
HB Continuous SW05 1/64 100 - 170 - 230 .0197 - .0591 - .0984 .0028 - .0059 - .0098
g Finishing A3
Ti-6Al-4V Interrupted SW05 1/64 100 - 170 - 230 .0197 - .0591 - .0984 .0028 - .0059 - .0079
400
etc. Continuous SW05 1/32 100 - 170 - 230 .0394 - .0787 - .1378 .0039 - .0098 - .0138
S Medium
Interrupted
AH
SW05 1/32 100 - 170 - 230 .0394 - .0787 - .1378 .0039 - .0079 - .0118
High-temperature Alloy Continuous MQ PR1305 1/64 130 - 200 - 260 .0079 - .0197 - .0394 .0012 - .0031 - .0047
HB Finishing
Inconel625 Interrupted MS/MU PR1310 1/32 130 - 200 - 260 .0079 - .0197 - .0394 .0020 - .0039 - .0059
g
Inconel 718 Continuous MS/MU PR1310 1/32 130 - 200 - 260 .0197 - .060 - .0787 .0020 - .0039 - .0059
350 Medium
etc. Interrupted TK PR1325 3/64 130 - 200 - 260 .0197 - .060 - .0787 .0039 - .0059 - .0079
40~50 Continuous HQ CA5515 1/32 200 - 330 - 400 .0039 - .0118 - .0197 .0020 - .0031 - .0039
Finishing
HRC Interrupted Standard CA5515 1/32 100 - 170 - 230 .0039 - .0118 - .0197 .0020 - .0031 - .0039
40~50
Continuous PT600M 1/32 200 - 260 - 330 .0079 - .0197 - .0276 .0020 - .0039 - .0059
Heat Treated Steel HRC Without
Finishing
High Hard Material 50~65 Chipbreaker
PT600M 3/64
H HRC
Continuous 100 - 130 - 200 .0079 - .0197 - .0276 .0020 - .0039 - .0059
D2, H13 Without
Continuous KBN05M 1/32 330 - 500 - 660 .0020 - .0118 - .0197 .0020 - .0031 - .0039
etc. Finishing Chipbreaker
50~68 Interrupted SET,MET KBN25M 3/64 260 - 400 - 530 .0020 - .0118 - .0197 .0020 - .0031 - .0039
HRC Continuous Without KBN900 3/64 260 - 330 - 400 .0197 - .0394 - .0787 .0020 - .0039 - .0079
Medium
Interrupted Chipbreaker KBN900 Round 230 - 300 - 360 .0118 - .0276 - .0394 .0020 - .0039 - .0059
D47
Small Tools
E1~E42
Summary of Turning E2~E3
Small Tools Identification System E8
Toolholders for Back Turning E9~E13
ABS Insert (Back Turning) E9
ABW Insert (Back Turning) E10
TKFB Insert (Back Turning, Goose-neck Holder) E12
SDLC-FF
ADJC-FF SDJC-FF SDJC SDLP-FF SDLN-FF SDNC-F SDNC
Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp
Without Offset Without Offset With Offset Without Offset Without Offset With Offset With Offset
E22 E23 E23 E24,E26 E16 E25 E25
E
Small Tools
E2
■ Back Turning
4.7 4.7
2.8 2.8 4.7 4.7
8.2
8.2
4.2
4.2
4.2
4.2
■ External / Facing /
Copying / Undercutting
Small Tools
117.5 ° 117.5 °
Boring
(Chapter F)
E3
Summary of Turning
■ Swiss Tool Automatic Lathe (Guide Bush System)
Goose-neck holder is applicable to automatic lathes whose toolholder does not move to
longitudinal direction (Z-axis direction).
● In case of machining with the conventional toolholder
Before Machining
Guide bush
Bar material
(Workpiece Material)
E
Constant distance
(1~2mm)
Small Tools
During Machining
(X-axis direction)
The tool position is fixed and the bar material At step turning with multiple passes, the
(workpiece) moves longitudinally. machined part returns into the guide bush and
causes various problems.
2.Problems in machining
When machining with a conventional toolholder
<Case1>
At multiple passes, when
the bar material returns
into the guide bush, the
burr contacts and breaks
the guide bush.
<Case 2>
The workpiece burr contacts <Case 3>
the guide bush and causes When roughing, chips
E4 dimensional variation. come into the guide bush.
● Advantages of Goose-neck Holder
In Case of Goose-neck Holder
Small Tools
1.Advantages of Using Goose-neck Holder
With a Goose-neck Holder
SDJC・
・ SVLP・
・ KTKF Threading
Screw Clamp Screw Clamp Screw Clamp
E5
Summary of Turning
■ External / Copying ■ External / Facing / Copying
72.5° 93° 93° 93° 95° 105° 100°
SVJB-FF
SVVB AVJB-FF SVJP-FF SVJB SVLP-FF SDXC SYXP-F
Screw Clamp Back Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp Screw Clamp
Without Offset Without Offset Without Offset
E29 E28 E28,E30 E28 E30 E24 E32
E
Small Tools
Screw Clamp 5°
5°
5° 5°
(Without Offset)
The double-sided design offers less cost per insert and more stability with newly-designed negative inserts.
Sharp cutting performance equivalent to conventional positive inserts.
■ Toolholder for Double Sided Tooling for Application External / Facing External / Up Facing
Automatic Lathe (Without Offset : Lever Lock) Cutting Edge Angle 95° 95°
PCLNR1620JX-12FF PTLNR1620JX-16FF
5°
Lever Lock
F1
F1
(Without Offset) 5°
95° 95°
S
5° L2 5° L2
L1 L1
H1
The Lever lock type is available for small tools for external machining.
Top Clamp
▲
▲
▲
5q 3q 5q 3q
Small Tools
■ Tooling example③ CNC Automatic Lathe(Opposed Gang Type)
E7
Small Tools Identification System
■ Square Shank Identification System
Optional Code
C : 80°Rhombic R : Right-hand
A : Back Clamp Optional Mark
D : 55°Rhombic
C : Top Clamp L : Left-hand Shank Height Shank Width or Number
S : Square
(mm) (mm)
S : Screw Clamp T : Triangle N : Neutral e.g.)
V : 35°Rhombic FF : Without Offset
Clamping System Insert Shape Hand of Tool Shank Height Shank Width Others
E
S C L C R 12 12 JX 09 FF
Cutting Edge Angle Insert Relief Angle Toolholder Length Insert Size
Small Tools
A B D F G
45° 90° 90° C
90° 75° T
L1
L L
α (mm)
L
J K L N P B : 5°Positive F : 80 JX : 120
93° 75° 95° 63° (85) K : 125 D
C : 7°Positive V
95°
117.5°
H : 100 M : 150
L
N : 0°Negative
S T V P : 11°Positive
S
45° 60°
72.5°
L
■ Sleeve Holder
C :80°Rhombic
F : 80 H : 100
(85) K : 125 D :55°Rhombic
S Steel G : 90 (120) S : Screw Clamp L :Left-hand
V :35°Rhombic
S 20 K − S C ● L C
改良のため予告なく寸法・仕様等の変更がありますのでご了承下さい。 L 09
● 機械側の取付け寸法制限等により、ホルダ全長と記号が一致しない製品が有ります。
Bar Diameter Cutting Edge Angle Insert Relief Angle Insert Size
L U
95° C D
93°
95°
α L L
104
B:5° Positive V
C:7° Positive L
京セラ '99総合カタログ A4(297×210)
● The dimensions and specifications are subject to change for improvement without notice.
E8 ● Depending on the machine specifications such as attachment dimension, the symbol may
not match the actual toolholder length.
Toolholders for Back Turning [ABS15Insert] Back Clamp / Screw Clamp
F1
B
30° L1
H1
h
H2
L2
● Right-hand shown
F1
B
30°
Small Tools
L2
H1
h
● Right-hand shown
● Toolholder Dimensions
NEW
Spare Parts
Standard Corner-R(rε)
I T E M
Dimension
Anchor Pin Lock Screw Clamp Screw Wrench
Description Stock Unit
H1=h H2 B L1 L2 F1
● Applicable Inserts
Corner-R
Insert Reference Application Range
Descriptionrε: mm
Page (in)
(inch) 0.24
(Steel)
2.8 0.16
0.4 15R4015 0.15
15°
(0.006) 0.12
4.2
4.2
B82 ABS15
30°
(<0.002) 0.04
3.97
15R4015M < 0.15
rε 0.004 0.006
(<0.006) f (ipr)
E9
Back Clamp / Screw Clamp
Toolholders for Back Turning [ABW15 Insert]
■ AABW-40F (Edge Width: 4.7mm, MAX Depth: 4mm)
4.2mm
0.165” *Lock Screw is operated from this direction.
F1
B
45° L1
H1
h
H2
L2
● Right-hand shown
F1
B
45° L1
Small Tools
H1
h
● Right-hand shown
● Toolholder Dimensions
NEW
Spare Parts
Dimension
Standard Corner-R(rε)
I T E M
● Applicable Inserts
Corner-R
Insert Reference Application Range
Description rε: mm
Page
(inch)
(in)
(Steel)
.24
4.7
15R4015 0.15
.16
15° 0.6
4.2
4.2
(0.006) .12
B82
ABW15
15.4
ABW15R4005M < 0.05
.040
45°
(<0.002) .040
F1
B
40° L1
H1
h
H2
L2
● Right-hand shown
F1
Small Tools
40° L1
H1
h
● Right-hand shown
● Toolholder Dimensions
NEW
Spare Parts
I T E M
Dimensio Standard Corner-R(rε) Anchor Pin Lock Screw Clamp Screw Wrench
Description Stock Unit
H1=h H2 B L1 L2 F1
● Applicable Inserts
Corner-R
Insert Reference Application Range
Description rε: mm
Page (in)
(inch) .24
(Steel)
15° 0.5
ABW23R5015
.16
0.15
5.1
8.2
(0.006) .12
ABW23
B82
23.4
ABW23R5005M <0.05
.08
40°
(<0.002) .04
ABW23R5015M <0.15
rε 3.97
(0.006)
0.004 0.006
f(ipr)
F1
F1
B
10
2°
KTKFR/L1616·· -12 °
KTKFR/L1616·· -16 60
shows above figure. Fig.1
H1
h
h
KTKFR/L1010·· -12
KTKFR/L1010·· -16
shows above figure. L2
2
L1
<Goose-neck Holder>
E
8
T
F1
B T
F1
1°
8
TL1
Fig.2
F1
B
1°
T
F1
KTKFL1620JX-12
shows above figure.
1°
L1
1°
Small Tools
H1
h
H1
h
● Left-hand Shown L-hand Insert for L-hand Toolholder
● Toolholder Dimensions
Spare Parts
Stock Dimension
NEW
Drawing
Applicable
I T E M
D.O.C. (inch)
D.O.C. (inch)
a rε .08
φd <0.05 .08
B
12R28005M (<0.002) .04
.04
W
T
<0.1
4°
60° 12R28010M (<0.004) 0.004 0.008
f (ipr)
<0.05
TKFB 16R38005M
H
0.004 0.008
(<0.002) f (ipr)
<0.1
● Right-hand shown 16R38010M (<0.004) B81
φd B <0.05
TKFB 12L28005MR TKFB16R38..
a rε
rε
(<0.002)
a
W
W
T
(Steel)
° <0.1
4° 4° 60 12L28010MR
.24
ød
60° (<0.004)
.20
<0.05
D.O.C. (inch)
TKFB 16L38005MR
E
(<0.002) .16
H
H
<0.1
16L38010MR
.12
● Left-hand shown (<0.004) .08
TKFB12R
TKFB12L
Recommended Cutting Conditions E39 .04
0.004 0.008
f (ipr)
Small Tools
■ Advantages of TKFB type for Back Turning
● TKFB edge shape
◆ Combination of Toolholders
1.Minimal deflection due to lower cutting Shallow wiper edge angle and Inserts
force External face of workpiece
Side face of workpiece Table1
2.Smooth chip control Toolholder R-hand(R) Toolholder L-hand(L)
3.Better surface finish by optimum wiper Insert R-hand(R) Insert L-hand(L)
edge angle
40 Cutting Dia.
Competitor A
30
Feed Rate
20 (ipr)
TKFB type
f=0.002
10
0 Rz=3.3μm Rz=11.2μm
ø10
Rz=4.6μm Rz=14.2μm
Cutting Conditions: Vc=80m/min ap=1mm WET(oil-base) C45
Reference Note 1)
Insert Description W
Handed Insert shows R-hand. Page The cutting edge of the TKF..-AS will be
TKF12$ 200-AS 2.0 1 mm lower than the center line when
θ D/2 φd
rε
attached to the KTKF toolholder (See
±0.03
rε S 250-AS 2.5
C25 parameter settings
x
or inserting a plate.
ma
øD
H
KTKF Toolholder
B
Traversing / Grooving
H1
TKF12R250-AS
Fig.2 When a TKF-AS insert is attached
a : Std. Stock s : World Express
(The cutting edge is 1 mm lower than the center line.) E13
E13
Screw Clamp
Goose-neck Holder [DC □□ Insert]
■ SDJC (External / Copying)
27
32° 32°
27
32° 32°
F2
F1
F1
F2
F1
S
°
93
°
B
93
F1
S
S
°
93
°
B
93
70°
SDJCR1620JX-11-F05
L2
L1
shows above figure.
70°
0° L2
L1
0°
H1
h
H1
E Right-hand shown
h
●
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension
Clamp Screw Wrench
Description Stock Unit
Small Tools
H1=h B L1 L2 F1 F2 S
● Applicable Inserts
Application Minute ap Finishing Finishing-Medium Finishing-Medium Finishing Finishing / Precision Low Feed Low Feed / Precision Low Feed Low Feed / Precision
Ref. Page B52 B52 B53 B53 B55 B55 B56 B56 B57 B57
CF GF GK GQ $-F $-FSF (E/F) $-U F$-USF (E/F)$-J F$-JSF
Insert
Toolholder
SDJCR..-11-F.. DCGT325 DCGT325 DCMT325 DCGT325 DCGT325 DCET325 DCGT325 DCET325 DCGT325 DCET325
Low Carbon Steel / Low Carbon Steel /
Application Finishing Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard materials
Ref. Page B54 B54 B54 B57 B57 B57 C20 C12
XP XQ MQ Without Chipbreaker AH $-A3 PCD CBN
Insert
Toolholde
SDJCR..-11-F.. DCMT325 DCMT325 DCMT325 DCGW325 DCGT325 DCGT325 DCMT325 DCMW325
● Goose-neck holder is designed for multiple passes, both roughing and finishing
<Solution 1>
The workpiece burr does
not contact the guide
bush and no breakage
will be caused.
<Solution 2>
Longitudinal dimension <Solution 3>
will be stable. Large space for chip
External diameter will be evacuation.
stable by multiple pass Better and smooth chip
machining (roughing and control.
finishing).
E14 a : Std. Stock s : World Express
Goose-neck Holder [VP □□ Insert] Screw Clamp
27
50°
F2
F1
°
95
B
S
L2
°
70
L1
h1 0°
H
E
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension
Small Tools
Clamp Screw Wrench
Description Stock Unit
H1=h B L1 L2 F1 F2 S
NEW
I T E M
SVLPR 1216JX-11-F15 ◦ 12 16 10
mm 120 18 26 15 0.2 SB-2570TR FT-8
NEW 1620JX-11-F15 ◦ 16 20 6
● Applicable Inserts
Application Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
F1
B
5° 95°
S
5° L2
L1
90°
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension
Clamp Screw Wrench Applicable
Description Stock Unit
Inserts
E H1=h B L1 L2 F1
1212F-07FF 85
mm 12 12 15 12 0.2
1212K-07FF
120
1616K-07FF 16 16 16
● Applicable Inserts
Applications Finishing-Medium Medium-Roughing Finishing Low Feed
5° 95°
S
L2
L1
90°
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension
Clamp Screw Wrench Applicable
Description Stock Unit
Inserts
H1=h B L1 L2 F1
● Applicable Inserts
Applications Finishing-Medium Medium-Roughing Finishing Low Feed
Ref. Page B43 B43 B43 B43
SK GK FR-F (F / E) R-U
Insert
Toolholder
F1
B
95°
S
5° L2
L1
90°
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension
Clamp Screw Wrench Applicable
Description Stock Unit
Inserts E
H1=h B L1 L2 F1
Small Tools
STLNR 1010K-09FF 10 10 120 10 SB-2570TR LTW-8SS TNGU182..
1212F-09FF 85
mm 12 12 15 12 0.2
1212K-09FF
120
1616K-09FF 16 16 16
Applicable Inserts
Application Finishing-Medium Low Feed Double-sided design allows all edges to be used. Compared to the
positive type, the double-sided design offers less cost per edge and
Ref.Page B44 B44 more stability.
F (E/F)R-U Surface roughness comparison (sharp edge)
Shape
Surface roughness Ra (7m) 2.0
Negative Type
Toolholder 1.5
DNGU080302MFR-U (PR1025)
Positive Type
Smaller double sided tooling for precision machining
0.5
DCGT11T302MFR-U (PR1025)
0.0
0 10 20 30 40 50
(min)
jcutting conditionsk
TNGU18 TNGG33 Work Material : 1045 Vc=330 (SFM), D.O.C.=0.059 f=.0012 (ipr) Wet
In house evaluation
303 (SUS303)
• Spool
Dia 0.236" portion
Small Negative Insert Negative Insert • Vc=220 (SFM)
• D.O.C.=0.049 q0.236
• f=.001 (ipr)
q0.315
• Wet
Dia 0.315" portion
Recommended Cutting Conditions • Vc=430 (SFM) 1.890
• D.O.C.=0.098 Required Surface 0.87mRa
• f=.001 (ipr)
Insert Grade • Wet
Work material
PR1005 PR1225 PR1425
DNGU2.220.5MF-SK 60,000pcs/insert
Free cutting steel (PR1025)
Vc=330 (SFM)
(200-500)
Comp. D (DCGT type) 20,000pcs/insert
Carbon Steel / Alloy Steel Vc=330 (SFM) Vc=330 (SFM) Vc=400 (SFM)
(200-500) (200-500) (200-650)
Competitor D (DCGT type) machined 10,000 pcs/edge. PR1025
s machined15,000 pcs/edge resulting in 3 times longer tool life per insert.
Stainless Steel Vc=330 (SFM) Vc=330 (SFM)
(200-500) (250-500) Evaluation by the user
Light interrupted to continuous / 1st recommendation
Light interrupted to continuous / 2nd recommendation
s Continuous / 2nd recommendation
a : Std. Stock s : World Express
E17
Lever Lock
Toolholder for Double Sided Swiss Tooling
PCLNR1620JX-12FF
■ PCLN (Without Offset) (External / Facing)
PCLNR1620JX-12FF
5°
Side Rake Angle:-6°
5° Angle of Inclination:-6°
F1
F1
B
B
5°
5°
95°
S
95°
S
5° L2
5° L1 L2
L1
H1
h
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
E Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
Description Stock
H1=h B L1 L2 F1 S
NEW
Small Tools
PCLNR 1620JX-12FF ◦ 16 20 120 26 20 0 0.8 LL-2N LS-2N LC-42N LSP-2 PC-2 LW-3
Insert
I T E M
Toolholder
● Applicable Inserts
Application Finishing Finishing-Medium Finishing Finishing-Medium Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing
WP (Wiper) WQ (Wiper) GP HQ CQ CJ GS PS
Insert
Size CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43
Page B14 B14 B14 B14 B14 B14 B15 B15
Medium-Roughing / Single Sided / Roughing /
Application Medium-Roughing Medium-Roughing High Feed Roughing Roughing High Feed Medium
HS CS PT Standard PH PX $
Insert
Size CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43
Page B15 B15 B15 B16 B16 B16 B18
Medium-Roughing / Low Carbon Steel / Low Carbon Steel / Low Carbon Steel Stainless Steel Stainless Steel
Application Low Cutting Force Finishing Medium Roughing
Stainless Steel Finishing Medium-Roughing Medium-Roughing Cast Iron
$-25R XP(-T) XQ XS MQ MS MU C
Insert
Size CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43
Page B18 B16 B16 B16 B17 B17 B17 B17
Application Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard materials
ZS GC Without Chipbreaker Ceramic AH A3 PCD CBN
Insert
Size CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43 CN □ □ 43
Page B17 B18 B18 B85 B18 B18 C18 C5
F1
B
F1
B
95°
S
95°
S
5° 5° L2 L2
L1 L1
H1
h
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension (mm)
Lever Lock Screw Shim Shim Pin Punch Wrench
E
Description Stpcl
H1=h B L1 L2 F1 S
NEW
Small Tools
LT-32N
PTLNR 1620JX-16FF ◦ 16 20 120 25 20 0 0.8 LL-1N LS-1N
※LT-32N-20
LSP-1 PC-1 FH-2.5
・When using inserts whose corner R(rε) is larger than 1.6 mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.
NEW
TK
I T E M
Insert
Toolholder
● Applicable Inserts
Application Finishing Finishing-Medium Finishing-Medium Medium-Roughing Medium-Roughing Medium-Roughing Medium-Roughing
High Feed
/ Medium-Roughing /
High Feed Roughing
GP HQ CQ GS PS HS PT GT PH
Insert
Size TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33
Page B30 B30 B30 B30 B30 B30 B31 B31 B31
Single Sided / Medium-Roughing / Low Carbon Steel Low Carbon Steel Low Carbon Steel Stainless Steel
Application Roughing / High Feed Roughing Finishing-Roughing Finishing-Roughing Low Cutting Force Finishing Medium Roughing Finishing
PX Standard $-S $- □ $-25R XP(-T) XQ XS MQ
Insert
Size TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33
Page B31 B31 B34 B34 B34 B31 B31 B31 B32
Stainless Steel Stainless Steel
Application Medium-Roughing Medium-Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals
Size TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33 TN □ □ 33
Page B32 B32 B33 B33 B33 B33 B90 B33 B33
Application Non-ferrous Metals Hard materials
PCD CBN
Insert
Size TN □ □ 33 TN □ □ 33
Page C18 C7
2
16
F1
5゜
B
F1
95゜
95°
95° 0゜ L1
S
ACLC$1010JX-09FF
H1
h
shows above figure.
L2
● Right-hand shown
H2
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension
E Anchor Pin Lock Screw Wrench
Description Unit
R L H1=h H2 B L1 L2 F1 S
NEW
6-3JXFF ● ● 0.097 0.630
inch 4.750 0 0.008 LPF-13 HSB4X8$ FH-2
8-3JXFF ● ● 0.500 0.500 0.500
- -
10-3JXFF ● ● 0.625 0.625 0.625 LPF-17
ACLC$ 1010JX-06FF ◦ ◦ 10 - 10 120 - 10 LPF-11
NEW
1010JX-09FF ◦ ◦ 10 2 10 16 10
mm 0 0.2 LPF-13 HSB4X8$ FH-2
1212JX-09FF ◦ ◦ 12 12 120 12
- -
1616JX-09FF ◦ ◦ 16 16 16 LPF-17
NEW
・Lock Screw : HSB4×8R for R-hand Toolholder, HSB4×8L for L-hand Toolholder.
I T E M
● Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. Page B45 B45 B45 B48 B46 B47 B46 B46 C19 C11
GF GK GQ (E / F) $-U MQ Without Chipbreaker AH $-A3 PCD CBN
Insert
Toolholder
ACLC$...-06FF CCMT21..
ACLC$...-2JXFF CCGT21.. CCMT21.. CCGT21.. CCGT21.. - CCGW21.. - - CCMW21..
CCGW21..
ACLC$...-09FF CCMT325..
ACLC$...-3JXFF CCGT325.. CCMT325.. CCGT325.. CCGT325.. CCMT325.. CCGW325.. CCGT325.. CCGT325.. CCMW325..
CCGW325..
For recommended cutting conditions, see page E38
● Back Clamp Holders
1. The lock screw can be operated from the back side and
allows simple insert replacement on Swiss type automatic
lathes. (Fig.1)
2. Simple insert replacement by slightly turning the wrench.
3. Rigid clamping with anchor pin and lock screw. (Fig.2) The lock screw
can be operated from
the back side.
insert
Anchor Pin
(Fig.1) (Fig.2)
E20 a : Std. Stock s : World Express
External Toolholders [CC □□ Insert] Screw Clamp
■ SCLC-FF (Without Offset) (External / Facing)
L2
5°
5°
F1 2.5
F1
B
95 5°
°
95° 95°
S
L1
SCLC$1010JX-09FF 0゜
shows above figure.
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension
Clamp Screw Wrench Wrench
Description Unit
R L H1=h B L1 L2 F1 S
E
SCLC$ 6-2JXFF ● ● - SB-2570TR FT-8 -
0.375 0.375 0.375
NEW
6-3JXFF ● ● 0.590
inch 4.750 0 0.008
8-3JXFF ● ● 0.500 0.500 0.500 SB-4085TR FT-15 -
-
10-3JXFF ● ● 0.625 0.625 0.625
Small Tools
SCLC$ 0808F-06FF ◦ ◦ 8 8 8 SB-2570TR FT-8 -
85 - 0 0.2
1212F-09FF ◦ ◦ 12 12 12 SB-4085TR FT-15 -
SCLC$ 1010JX -06FF ◦ ◦ 10 10 - 10 0.2 SB-2570TR FT-8 -
mm
NEW
1010JX-09FF ◦ ◦ 10 10 15 10
120 0
1212JX-09FF ◦ ◦ 12 12 12 0.2 SB-4085TR FT-15 -
-
1616JX-09FF ◦ ◦ 16 16 16
NEW
I T E M
5゜
5゜
16
2
B
F1
F1
5゜
95゜ 95゜
95゜ L2
L1
SCLC$1010F-09 0゜
shows above figure.
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
F2
F2
F1
F1
B
32° 32°
93 9 L1 L1
F1
F1
° 3°
S
0° 0°
ADJC$1010JX-11FF
ADJC$1010JX-11FF
S
ADJC$1212JX-11FF
H1
ADJC$1212JX-11FF
H1
h
h
shows above figure.
shows above figure.
H2
H2
L2
● Right-hand shown L2
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension
E Anchor Pin Lock Screw Wrench
Description Unit
R L H1=h H2 B L1 L2 F1 F2 S
・Lock Screw : HSB4×8R for Right-hand Toolholder, and HSB4×8L for Left-hand Toolholder.
ADLC$...-07FF
ADLC$...-2JXFF DCGT215.. DCGT215.. DCMT215.. DCGT215.. DCGT215.. DCGT215.. DCGT215.. DCET215.. DCGT215.. DCET215..
ADLC$...-11FF DCGT325..
ADLC$...-3JXFF DCGT325.. DCGT325.. DCMT325.. DCGT325.. DCGT325.. DCGT325.. DCET325.. DCGT325.. DCET325..
DCMT325..
Low Carbon Steel
Applications Low Feed Low Feed / Precision Low Carbon Steel Finishing Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. Page B57 B57 B54 B54 B54 B57 B57 B57 C20 C12
(E / F) $-J F$-JSF XP XQ MQ Without AH $-A3 PCD CBN
Chipbreaker
Insert
Toolholder
ADLC$...-07FF
ADLC$...-2JXFF - - DCMT215.. - DCMT215.. DCGW215.. - - DCMT215.. DCMW215..
ADLC$...-11FF
ADLC$...-3JXFF DCGT325.. DCET325.. DCMT325.. DCMT325.. DCMT325.. DCGW325.. DCGT325.. DCGT325.. DCMT325.. DCMW325..
● Applicable Inserts (SDJC Toolholders) For recommended cutting conditions, see page E38
Applications Minute ap Finishing Finishing-Medium Finishing-Medium Medium Medium Finishing Finishing / Precision Low Feed Finishing / Precision
Ref. Page B52 B52 B53 B53 B54 B53 B55 B55 B56 B56
CF GF GK GQ FN-Z Standard $-F $-FSF (E / F) $-U F$-USF
Insert
Toolholder
SDJC$...-07FF/-07
SDJC$...-2JXFF DCGT215.. DCGT215.. DCMT215.. DCGT215.. DCGT215.. DCGT215.. DCGT215.. DCET215.. DCGT215.. DCET215..
SDJC$...-11FF/-11 DCGT325..
SDJC$...-3JXFF DCGT325.. DCGT325.. DCMT325.. DCGT325.. DCGT325.. DCGT325.. DCET325.. DCGT325.. DCET325..
DCMT325..
Low Carbon Steel
Applications Low Feed Low Feed / Precision Low Carbon Steel Finishing Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. Page B57 B57 B54 B54 B54 B57 B57 B57 C20 C12
(E / F) $-J F$-JSF XP XQ MQ Without AH $-A3 PCD CBN
Chipbreaker
Insert
Toolholder
F2
F1
B
32°
93
F1
°
S
L1
0°
SDJC$0808F-07FF
S
SDJC$1010JX-11FF
SDJC$1212..-11FF
H1
h
shows above figure.
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension
Clamp Screw Wrench
Description Unit E
R L H1=h B L1 L2 F1 F2 S
Small Tools
8-3JXFF ● ● 0.500 0.500 0.500 SB-4085TR FT-15
-
10-3JXFF ● ● 0.625 0.625 0.625
SDJC$ 0808F -07FF ◦ ◦ 8 8 14 8 0.5 SB-2570TR FT-8
85 0 0.2
1212F -11FF ◦ ◦ 12 12 20 12 1 SB-4085TR FT-15
SDJC$ 1010JX-07FF ◦ ◦ 10 10 - 10 - 0.2 SB-2570TR FT-8
mm
NEW 1010JX-11FF ◦ ◦ 10 10 10 3
120 20 0
1212JX-11FF ◦ ◦ 12 12 12 1 0.2 SB-4085TR FT-15
NEW
I T E M
1616JX-11FF ● ◦ 16 16 - 16 -
● Applicable Inserts on Page E22
B
F1
32゜
L2
93゜
93°
L1
0°
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
F2
20
F1
B
30˚
F1
S
95˚
S
95˚
0˚ 95˚ L1
SDLC$1010..-11FF
SDLC$1212..-11FF
shows above figure.
H1
h
● Right-hand shown
Spare Parts
Standard Corner-R(rε)
Stock Dimension
Clamp Screw Wrench
Description Unit
R L H1=h B L1 F1 F2 S
SDLC$ ◦ ◦ 10 10 80 10 4
I T E M
B
4
F1
F1
20゜
5°
10
5゜
10
0° L1
SDXC$1010JX-11
shows above figure.
H1
h
● Right-hand shown
Spare Parts
Standard Corner-R(rε)
SDLC$...-07FF / -2JXFF DCGT215.. DCGT215.. DCMT215.. DCGT215.. DCGT215.. DCGT215.. DCGT215.. DCET215.. DCGT215.. DCET215..
SDXC$...-07
SDLC$...-11FF / -3JXFF DCGT325.. DCGT325.. DCMT325.. DCGT325.. DCGT325..
DCGT325..
DCGT325.. DCET325.. DCGT325.. DCET325..
SDXC$...-11 DCMT325..
Low Carbon Steel
Applications Low Feed Low Feed / Precision Low Carbon Steel Finishing Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. Page B57 B57 B54 B54 B54 B57 B57 B57 C20 C12
(E / F) $-J F$-JSF XP XQ MQ Without Chipbreaker AH $-A3 PCD CBN
Insert
Toolholder
2.5
25
F1
F1
F2
B
F2
62.5゜
62.5゜ 62.5゜
L1
0゜
SDNC&1010F-11F
のみ上記形状となります
H1
h
● Right-hand shown
F1
E
B
62.5°
62.5゜ L1
0°
H1
h
Small Tools
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension
Clamp Screw Wrench
Description Unit
R N L H1=h B L1 F1 F2
NEW
I T E M
NEW SDNC$ 6-2JXF ● ● inch 0.375 0.375 4.750 0.257 0.395 0.008 SB-2570TR FT-8
NEW SDNC$ 1010JX-07F ◦ ◦ mm 10 10 120 7 10.5 0.2 SB-2570TR FT-8
SDNCN 6-2JXF ● 0.375 0.375 0.187 -
SB-2570TR FT-8
NEW 8-2JXF ● 0.500 0.500 0.250
6-3JXF ● inch 0.375 0.375 4.750 0.187 0.008
-
8-2JXF ● 0.500 0.500 0.250 SB-4085TR FT-15
10-3JXF ● 0.625 0.625 0.312
SDNCN 1010JX-07 ◦ 10 10 5
- 0.2 SB-2570TR FT-8
NEW
1212JX-07 ◦ 12 12 6
1010JX-11 ◦ 10 10 120 5
1212JX-11 ◦ 12 12 6 - 0.2 SB-4085TR FT-15
1616JX-11 ◦ mm 16 16 8
SDNCN 0808F -07 ◦ 8 8 85 4 - 0.2 SB-2570TR FT-8
SDNCN 1010F -11 ◦ 10 10 80 5
1212F -11 ◦ 12 12 85 6 - 0.2 SB-4085TR FT-15
1616H -11 ◦ 16 16 100 8
● Applicable Inserts
Applications Minute ap Finishing Finishing-Medium Finishing-Medium Medium Medium Finishing Finishing / Precision Low Feed Finishing / Precision
Ref. Page B52 B52 B53 B53 B54 B53 B55 B55 B56 B56
CF GF GK GQ FN-Z Standard $-F $-FSF (E / F) $-U F$-USF
Insert
Toolholder
SDNC$...-07F / -2JXFF
DCGT215.. DCGT215.. DCMT215.. DCGT215.. DCGT215.. DCGT215.. DCGT215.. DCET215.. DCGT215.. DCET215..
SDNCN...-07
DCGT325..
SDNCN...-11 / -3JXFF DCGT325.. DCGT325.. DCMT325.. DCGT325.. DCGT325..
DCMT325..
DCGT325.. DCET325.. DCGT325.. DCET325..
Low Carbon Steel
Applications Low Feed Low Feed / Precision Low Carbon Steel Finishing Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. Page B57 B57 B54 B54 B54 B57 B57 B57 C20 C12
(E / F) $-J F$-JSF XP XQ MQ Without Chipbreaker AH $-A3 PCD CBN
Insert
Toolholder
SDNC$...-07F / -2JXFF
- - DCMT215.. - DCMT215.. DCGW215.. - - DCMT215.. DCMW215..
SDNCN...-07
SDNCN...-11 / -3JXFF DCGT325.. DCET325.. DCMT325.. DCMT325.. DCMT325.. DCGW325.. DCGT325.. DCGT325.. DCMT325.. DCMW325..
a : Std. Stock s : World Express For recommended cutting conditions, see page E38
E25
Screw Clamp
External Toolholders [DP □□ Insert]
■ SDLP-FF (Without Offset) (External / Copying)
30° 30°
F2
L2
F1
B
30˚
F1
S
95˚
S
95°
0° 95° L1
SDLP$0808F-07FF
SDLP$1212F-11FF
SDLP$1010JX-11FF
H1
SDLP$1212JX-11FF
h
shows above figure.
● Right-hand shown
● Toolholder Dimensions
E Spare Parts
Standard Corner-R(rε)
Stock Dimension Clamp Screw Wrench
Description Unit
R L H1=h B L1 L2 F1 F2 S
NEW
1010JX-11FF ◦ ◦ 10 10 10 4
I T E M
120 20 0
1212JX-11FF ◦ ◦ 12 12 12 2 0.2 SB-4085TR FT-15
1616JX-11FF ◦ ◦ 16 16 - 16 -
● Applicable Inserts
Applications Finishing / Precision Low Feed / Precision
■ STGC(P) (External)
2.5
15
B
F1
F1
91゜
91° 91°
L2
L1
STGC(P)&1010F-11 0°
shows above figure.
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension (mm)
Clamp Screw Wrench E
Description
R L H1=h B L1 L2 F1
Small Tools
1010F -08 ◦ ◦ 10 10 80 12
STGC$ 1010F -11 ◦ ◦ 10 10 80 14
1212H -11 ◦ ◦ 12 12 16
100 15
1616H -11 ◦ ◦ 16 16 20 0.4 SB-2570TR FT-8
2020K -11 ◦ ◦ 20 20 125 25
2525M -11 ◦ ◦ 25 25 150 20 32
STGP$ 0808E -08 ◦ ◦ 8 8 70 10
12 0.2 SB-2050TR FT-6
1010F -08 ◦ ◦ 10 10 80 12
STGP$ 1010F -11 ◦ ◦ 10 10 80 14
1212H -11 ◦ ◦ 12 12 15 16 0.2 SB-3080TR FT-10
100
1616H -11 ◦ ◦ 16 16 20
Ref. Page B66 B66 B67 B68 B68 B67 B66 B66 B68 C21, C22
CF HQ $ $-FSF F$-USF $-H XP XQ Without Chipbreaker PCD
Insert
Toolholder
TPMH1515..
STGP$...-08 TPGT1515.. - TPGH1515.. TPET1515.. TPET1515.. - - - TPGB1515..
TPGB1515..
TPMH22..
STGP$...-11 - TPMT22.. TPGH22.. TPET22.. TPET22.. TPGH22.. TPMT22.. TPMT22.. TPGB22..
TPGB22..
Applications Hard Materials
STGP$...-08 TPGB1515..
STGP$...-11 TPGB22..
F1
B
93°
S
L1
3° 52°
0°
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension
Anchor Pin Lock Screw Clamp Screw Wrench
Description Unit
E R L H1=h B L1 F1 S
● ◦
I T E M
52゜
B
F1
93゜
L2
52° 0 L1
3° H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Ref. Page B72 B72 B72, B73 B72 B72 B73 B72, B73 B73 B73 C23 C15
GP VF HQ $-F $-FSF $-Y FN-Z AH $-A3 PCD CBN
Insert
Toolholder
AVJB$ ...-11FF/-11
SVJB$ ...-11FF/-11 VBMT22.. VBGT22.. VBGT22..
VBMT22.. VBMT22.. VBGT22.. VBET22.. - - VBMT22.. VBGW22..
AVJB$ ...-2JXFF VCMT22.. VCGT22.. VCGT22..
SVJB$ ...-2JXFF
VBMT33.. VBGT33.. VBGT33.. VBGW33..
SVJB$ ...-16 N VBMT33.. VBMT33..
VCMT33..
- -
VCGT33.. VCGT33..
VCGT33.. VCGT33.. VBMT33..
VCGW33..
(MIN)
øD
27.5°
F1
B
Corner-R (rε)
ap
Corner-R øD
ap
(rε) (MIN)
117.5° L1 ap
0°
27.5゜ 0.5 ø25
0.4
1 ø30
H1
h
0.5 ø45
0.8
● Right-hand shown 1 ø55
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension (mm)
Clamp Screw Wrench Shim Shim Screw Wrench
Description
R L H1=h B L1 L2 F1
E
SVPB$ 1010JX-11 ◦ ◦ 10 10 14.5
NEW 1212JX-11 ◦ ◦ 12 12 120 - 16.5 0.4 SB-2570TR FT-8 - - -
1616JX-11 ◦ ◦ 16 16 20.5
SVPB$ 2020K-11 ◦ ◦ 20 20 125 25
- 0.4 SB-2570TR FT-8 - - -
2525M-11 25 25 150 32
Small Tools
◦ ◦
SVPB$ 2020K-16N ◦ ◦ 20 20 125 25
- 0.8 SB-40125TRN FT-15 SVN-32N SS-4N LW-4
2525M-16N ◦ ◦ 25 25 150 32
NEW
B
I T E M
72.5°
L1
72.5° 0°
H1
h
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension
Clamp Screw Wrench Shim Shim Screw Wrench
Description Stock Unit
H1=h B L1 F1
Ref. Page B72 B72 B72, B73 B72 B72 B73 B72, B73 B73 B73 C23 C15
GP VF HQ $-F $-FSF $-Y FN-Z AH $-A3 PCD CBN
Insert
Toolholder
F1
B
S
93˚
52˚ L1
3˚ 0˚
H1
h
● Right-hand shown
F1
B
S
95˚
50˚ L1
5˚ 0˚
Small Tools
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Stock Dimension
Clamp Screw Wrench
NEW
Description Unit
I T E M
R L H1=h B L1 L2 L3 F1 S
● Applicable Inserts
Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision
Ref. Page B75 B75 B75 B76 B76 B76
CF CK GF $-FSF F$-U F$-USF
Insert
Toolholder
SVLP$...-08FF
- VPGT1515.. - VPET1515.. - VPET1515..
SVLP$...-15JXFF
SV○P$...-11FF
VPGT220.. VPGT220.. VPGT220.. VPET220.. VPGT220.. VPET220..
SV○P$...-2JXFF
For recommended cutting conditions, see page E38
F2
F1
27.5˚
B
45˚
117.5˚
S
L2
L1
10-15 JXFF 0˚
shown above.
H1
h
● Right-hand shown
B
F1
F1
27.5˚
117.5˚
L1
Small Tools
SVPPR1010F-11
shows above figure. 0˚
H1
h
● Right-hand shown
● Toolholder Dimensions
NEW
Spare Parts
I T E M
Standard Corner-R(rε)
Stock Dimension
Clamp Screw Wrench
Description Unit
R L H1=h B L1 L2 L3 F1 F2 S
● Applicable Inserts
Applications Minute ap Finishing Finishing Finishing / Precision Low Feed Low Feed / Precision ● Undercutting diameter of SVPP-FF / SVPP
Ref. Page B75 B75 B75 B76 B76 B76
(MIN)
øD
Corner-R(rε)
Toolholder
ap
SVPPR...-08FF
- VPGT1515.. - VPET1515.. - VPET1515..
SVPPR...-15JXFF
SVPPR...-11FF
VPGT220.. VPGT220.. VPGT220.. VPET220.. VPGT220.. VPET220..
SVPPR...-2JXFF
SVPP$...-11 VPGT220.. VPGT220.. VPGT220.. VPET220.. VPGT220.. VPET220..
Corner-R øD
ap
For recommended cutting conditions, see page E38 (rε) (MIN)
0.5 ø20
a : Std. Stock s : World Express
0.2
1 ø25
E31
Screw Clamp
External Toolholders [YP □□ Insert]
■ SYXP-F (External / Facing / Copying)
35゜
F1
B
35゜ 100゜
100゜
L1
0゜
H1
h
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
E Stock Dimension (mm)
Clamp Screw Wrench
Description
R L H1=h B L1 F1
● Applicable Inserts
Applications Finishing Low Feed
Ref. Page B80 B80
$-F F$-U
Insert
Toolholder
SYXP$...-06F YPGT1515.. YPGT1515..
For recommended cutting conditions, see page E38
16 H2
L1
20
95゜
0゜ 80゜ H1
F1
5゜
φd1
D
φ
Left-hand shown R-hand Insert for L-hand Toolholder.
E
●
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension
Clamp Screw Wrench
Description Stock Unit
Small Tools
øD L1 F1 ød1 H1=H2
● Applicable Inserts
Applications Finishing Finishing-Medium Finishing-Medium Low Feed Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. Page B45 B45 B45 B48 B46 B46 B46 B46 C19 C11
GF GK GQ (E/F)R-U MQ Without Chipbreaker AH R-A3 PCD CBN
Insert
Toolholder
CCMT215..
S...SCLCL06 CCGT215.. CCMT215.. CCGT215.. CCGT215.. - CCGW215.. - -
CCGW215..
CCMW215..
CCMT325..
S...SCLCL09 CCGT325.. CCMT325.. CCGT325.. CCGT325.. CCMT325.. CCGW325.. CCGT325.. CCGT325..
CCGW325..
CCMW325..
16 H2
L1
20
ǰ
0゜ 55゜ H1
S
F1
ǰ=93° (S...SDUC) (S...SDUC) 3゜
ød1
øD
ǰ=95° (S...SDLC) (S...SDLC) 5゜
● Left-hand Shown R-hand Insert for L-hand Toolholder.
Spare Parts
Standard Corner-R(rε)
E Dimension
Clamp Screw Wrench
Description Stock Unit
øD L1 F1 ød1 H1=H2 S
S...SD○CL07 DCGT215.. DCGT215.. DCMT215.. DCGT215.. DCGT215.. DCGT215.. DCGT215.. DCET215.. DCGT215.. DCET215..
DCGT325..
S...SD○CL11 DCGT325.. DCGT325.. DCMT325.. DCGT325.. DCGT325..
DCMT325..
DCGT325.. DCET325.. DCGT325.. DCET325..
Low Carbon Steel Low Carbon Steel
Applications Low Feed Low Feed / Precision Finishing Finishing-Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
Ref. Page B57 B57 B54 B54 B54 B57 B57 B57 C20 C12
(E / F) R-J FR-JSF XP XQ MQ Without AH R-A3 PCD CBN
Chipbreaker
Insert
Toolholder
16 H2
L1
93゜ 35゜ 20
0゜ H1
S
F1
3゜
øD
ød1
● Left-hand Shown R-hand Insert for L-hand Toolholder. E
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Dimension
Clamp Screw Wrench
Small Tools
Description Stock Unit
øD L1 F1 ød1 H1=H2 S
● Applicable Inserts
Applications Finishing Finishing Finishing-Medium Finishing Finishing / Precision Finishing-Medium Medium Non-ferrous Metals Hard Materials
Ref. Page B72 B72, B73 B72, B73 B72 B72 B73 B72, B73 C23 C15
GP VF HQ R-F R-FSF R-Y FN-Z PCD CBN
Insert
Toolholder
B
F2
F1
B
F1
75゜
75゜
L2
H3
L2 L1
H3
L1
75゜
H1
h
H1
h
F1
Small Tools
F2
切刃傾き角:0°
B
B
F1
45゜
45゜
L2 L2
L1
H3
H3
L1
45゜ 45゜
45゜
H1
H1
h
h
◦ Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
● Applicable Inserts
Applications Medium cutting Medium cutting Finishing-Medium Cast Iron Cast Iron Non-ferrous Metals
SPM32..
CSBP$...-09N SPMR32.. SPMR32.. SPGR32..
SPG32..
SPG32.. -
SPM32..
CSKP$...-09N SPMR32.. SPMR32.. SPGR32..
SPG32..
SPG32.. -
SPM42..
CSKP$...-12N SPMR42.. SPMR42.. SPGR42..
SPG42..
SPG42.. SPG42..
SPM32..
CSSP$...-09N SPMR32.. SPMR32.. SPGR32..
SPG32..
SPG32.. -
SPM42..
CSSP$...-12N SPMR42.. SPMR42.. SPGR42..
SPG42..
SPG42.. SPG42..
SPM42..
CSDPN...-12N SPMR42.. SPMR42.. SPGR42..
SPG42..
SPG42.. SPG42..
B
Angle of Inclination: 00°
F1
91゜
L2
H3
L1
91゜
H1
h
◦ Right-hand shown
■ CTFP (Facing)
Side横すくい角:+
Rake Angle: +6° 6°
切刃傾き角: 0°
Angle of Inclination: 00°
B
F1
91゜ 91゜
L2
E
H3
L1
H1
◦ Right-hand shown h
Small Tools
■ CTTP (External / Chamfering)
横すくい角:+
Side Rake Angle: +6° 6°
Angle切刃傾き角: 0°
F1
of Inclination: 00°
B
60゜
L2
H3
L1
60゜
H1
h
◦ Right-hand shown
● Toolholder Dimensions
Spare Parts
Standard Corner-R(rε)
Ref. Page B70 B70 B70 B70 B70 B70 B70 B92 C24 C16
GP DP HQ G Standard $- □ Without Chipbreaker Ceramic PCD CBN
Insert
Toolholder
TPM22..
CTGP$...-11N TPMR22.. TPMR22.. TPMR22.. TPMR22.. TPMR22.. TPGR22.. TPG22.. TPG22.. TPG22.. TPG22..
TPM32..
CTGP$...-16N TPMR32.. TPMR32.. TPMR32.. TPMR32.. TPMR32.. TPGR32.. TPG32.. TPG32.. TPG32.. TPG32..
TPM22..
CTFP$...-11N TPMR22.. TPMR22.. TPMR22.. TPMR22.. TPMR22.. TPGR22.. TPG22.. TPG22.. TPG22.. TPG22..
TPM32..
CTFP$...-16N TPMR32.. TPMR32.. TPMR32.. TPMR32.. TPMR32.. TPGR32.. TPG32.. TPG32.. TPG32.. TPG32..
TPM22..
CTTP$...-11N TPMR22.. TPMR22.. TPMR22.. TPMR22.. TPMR22.. TPGR22.. TPG22.. TPG22.. TPG22.. TPG22..
TPM32..
CTTP$...-16N TPMR32.. TPMR32.. TPMR32.. TPMR32.. TPMR32.. TPGR32.. TPG32.. TPG32.. TPG32.. TPG32..
P
Medium-carbon Alloy HB Continuous PR1425 0.008 330-450-600 .008-.020-.039 .002-.004-.008
1045 Finishing GF
4135 330 Interrupted PR1425 1/64 260-400-525 .008-.020-.039 .002-.004-.008
etc. Continuous PR1425 0.008 260-400-525 .012-.059-.118 .001-.002-.004
Finishing-Medium GQ
Small Tools
N
Copper Alloy HB Continuous KW10 0.008 330-500-660 .002-.012-.020 .001-.003-.004
Aluminum Alloy Finishing F , FSF
(Si : under 10%) 100 Interrupted KW10 1/64 330-500-660 .002-.012-.020 .001-.003-.004
etc. Continuous KW10 0.008 330-500-660 .008-.020-.059 .001-.004-.008
Medium U , USF
Interrupted KW10 1/64 330-500-660 .008-.020-.059 .001-.004-.008
Finishing(High Speed) Continuous Without KPD001 0.008 330-400-500 .002-.004-.012 .001-.003-.004
Titanium Alloy HB (Rainbow-colored Finish) Interrupted Chipbreaker KPD001 1/64 230-330-400 .002-.004-.012 .001-.003-.004
Ti-6Al-4V
etc. 400 Continuous KW10 1/64 100-170-230 .004-.020-.039 .001-.004-.008
Medium FSF,USF
Interrupted KW10 1/64 100-170-230 .004-.020-.039 .001-.004-.008
S High-temperature
Alloy HB
Finishing
Continuous F,U KW10
Interrupted Without Chipbreaker KW10
1/64
1/32
30-100-170
30-100-170
.004-.012-.020
.008-.020-.028
.001-.002-.004
.001-.002-.004
Inconel 625 Continuous 1/64 130-200-260 .004-.012-.020 .001-.002-.004
Inconel 718 350 PR1310
Finishing MQ
etc. Interrupted PR1310 1/32 130-200-260 .004-.012-.020 .001-.002-.004
Heat Treated Steel 40-50 Continuous PR1225 0.008 130-200-260 .004-.012-.020 .001-.003-.004
Finishing GK
H High Hard Material HRC Interrupted PR1225 1/64 130-200-260 .004-.012-.020 .001-.003-.004
D2, H13 50-68 Continuous SE,ME KBN25M 0.008 260-400-500 .004-.012-.020 .001-.003-.004
E38 etc. HRC
Finishing
Interrupted SET,MET KBN25M 1/64 200-330-400 .004-.012-.020 .001-.003-.004
Cutting Dia under 16mm
Small Tools
0.0020 0.008
PCD
Workpiece Material KPD001 Remarks
Grooving Traversing
Carbon steel / Cutting speed (sfm) -
Alloy steel
(SxxC・SCM etc.) Feed rate (ipr) -
Stainless Steel Cutting speed (sfm) -
(SUS etc.) Feed rate (ipr) -
Cast Iron Cutting speed (sfm) -
(FC・FCD etc.) Feed rate (ipr) - Wet
Cutting speed (sfm) 650 ~ 1600
Aluminum 0.0004 ~ 0.0008 ~
Feed rate (ipr) 0.0012 0.0047
Cutting speed (sfm) 325 ~ 1150
Brass 0.0004 ~ 0.0008 ~
Feed rate (ipr) 0.0020 0.006
+0.0000
0.000 -0.0025
W
W
5°
D2
5°
1.875 D2
L3
2.250 0.98
L2
L1
Spare Parts
+0.0000
0.000 -0.0025 +0.0000 R3/16"
0.000
Dimension
- 0.0025
■ KSTB...DCET
A Fig. 1 A
Fig. 2
22.00
0.866 D
+0.0000
0.000 -0.0025
W 1.50
3° 3°
D2 D2
1.875 L3
2.250 0.98 L2
L1
● Toolholder Dimensions
R3/8"
+0.0000 +0.0000
Spare
R3/16" Parts
Dimension
0.000 0.000 - 0.0025
Applicable
-0.0025
KSTB SR32J DCET325 ● 0.866 3.605 2.625 2.125 1.5 2.0 2 SR32J
321 Commerce Dr. SHEET 1 of 1 321 Commerce Dr.
THIS DRAWING AND DESIGN(S) ARE THE PROPERTY OF KYOC ERA
CAD NAME: KSTB DCET215-C SHEET 1 of THIS
1 DRAWING AND DESIGN(S) ARE THE PROPERTY OF KYOCERA
KSTBCORP.
DCETAND215 CAD NAME: KSTB SR32J DCET325-C KSTB SR32J DCET325 Wapakoneta, OH 45895
INDUSTRIAL CERAMICS CORP. AND MAY NOT BE DUPLICATE D INDUSTRIAL CERAMICS MAY NOT BE DUPLICATED Wapakoneta, OH 45895
OR MANUFACTURED WITHOUT THE PERMISSION OF KYOCERA OR MANUFACTURED WITHOUT THE PERMISSION OF KYOCERA
DATE: 02/24/10 Phone: 419-738-6652 DATE: 05/04/10 Phone: 419-738-6652
INDUSTRIAL CERAMICS CORP. PATENT(S) ASSIGNED TO KYO CERA INDUSTRIAL CERAMICS CORP. PATENT(S) ASSIGNED TO KYOCERA
SUB SPINDLE HOLDER KYOCERA INDUSTRIAL
QUOTE NO: Fax: 419-738-5969
CUSTOMER: SUB SPINDLE HOLDER KYOCERA INDUSTRIAL Fax: 419-738-5969
INDUSTRIAL CERAMICS CORP. MAY APPLY TO THIS DRAWING . QUOTE NO: CUSTOMER: DRAWN BY:INDUSTRIAL
MN CERAMICS CORP. MAY APPLY TO THIS DRAWING. DRAWN BY: MN CERAMICS CORP www.otmtools.com
CERAMICS CORP www.otmtools.com
■ KSTB...VBET
A
A Fig. 1 A
Fig. 2 +
0.2362
D
22.00
0.866 D
+0.0000
0.000 -0.0025
1.50
W 0.257 TYP 1.50
0.526 TYP
3° 2.003°
0.532 TYP L3
D2 D2
1.875 0.750 TYP L3 L2
3°
2.250 0.98 L2 L1
2X 0.209 THRU ALL L1
0.25 X 60° , NEAR SIDE
0.25 X 60° , FAR SIDE
● Toolholder Dimensions
Spare Parts
R3/8"
0.000
+0.0000 R3/16"
Dimension
-0.0025
R3/16"
Applicable
+0.0000 +0.0000
0.000 0.000 - 0.0025
Reference
Description Stock Unit Inserts Fig. Machine
B72, B74 øD L1 L2 L3 W øD2
KSTB SR16/20 VBET22 ● 0.866 3.323 2.250 1.875 1.1 2.0 SB-2570TR
QTY. PART NUMBER FT-8
DESCRIPTION RELIEF ANGLE 1 THREADSR16, SR20
inch VBET 22 QTY. PART NUMBER DESCRIPTION RELIEF ANGLE THREAD QTY. PART
1 NUMBER VBET 220.5
DESCRIPTION RELIEF ANGLE
INSERT 5° THREAD
E40
THIS DRAWING AND DESIGN(S) ARE THE PROPERTY OF KYOC
1 © 2009 KYOCERASINDUSTRIAL
B - 2 5 6CERAMICS
INDUSTRIAL 0 TCERAMICS
R CORP. AND CORP.I NNOT
SERIGHTS
R T SCRESERVED ERA
R EW D CAD NAME: KSTB SR32 M VBET22-C
2. 5 x 0. 45 1 SHEET 1 of SB-4085TR
1 INSERT SCREW
KSTB SR32 VBET22 M4.0Wapakoneta,
x 0.7
© 2009 KYOCERA INDUSTRIAL CERAMICS CORP. ALL RIGHTS RESE RVED MAYALL BE DUPLICATE OH 45895
OR MANUFACTURED WITHOUT THE PERMISSION OF KYOCERA 321 Commerce Dr. SHEET 1 of 1 DATE: 02/24/10 321 Commerce Dr.
Phone: 419-738-6652
THIS DRAWING AND DESIGN(S) ARE THE PROPERTY OF KYOC ERA
CAD NAME: KSTB DCET215-C SHEET 1 of THIS
1 DRAWING AND DESIGN(S)
KSTBCORP.
DCET
ARE THE PROPERTY
AND215
INDUSTRIAL CERAMICS
OF KYOCERA
NOT BECORP. PATENT(S) ASSIGNEDCAD
TO KYONAME: KSTB SR32J DCET325-C
CERA KSTB SR32J DCET325
SUB SPINDLE HOLDER Wapakoneta, OHFax:
KYOCERA INDUSTRIAL 45895
419-738-5969
INDUSTRIAL CERAMICS MAY DUPLICATED QUOTE NO:Wapakoneta, OH 45895
CUSTOMER:
Note: All KSTB holders are right-hand, which require neutral or left-hand inserts
INDUSTRIAL CERAMICS CORP. AND MAY NOT BE DUPLICATE D
INDUSTRIAL CERAMICS CORP. MAY APPLY TO THIS DRAWING .
Phone: 419-738-6652 DATE: 05/04/10 DRAWN BY: MN Phone:
CERAMICS CORP419-738-6652
www.otmtools.com
a : Std. Stock s : World Express
OR MANUFACTURED WITHOUT THE PERMISSION OF KYOCERA
OR MANUFACTURED WITHOUT THE PERMISSION OF KYOCERA DATE: 02/24/10
INDUSTRIAL CERAMICS CORP. PATENT(S) ASSIGNED TO KYO CERA INDUSTRIAL CERAMICS CORP. PATENT(S) ASSIGNED TO KYOCERA
SUB SPINDLE HOLDER KYOCERA
QUOTE NO:INDUSTRIAL Fax: 419-738-5969
CUSTOMER: SUB SPINDLE HOLDER KYOCERA INDUSTRIAL Fax: 419-738-5969
INDUSTRIAL CERAMICS CORP. MAY APPLY TO THIS DRAWING . QUOTE NO: CUSTOMER: DRAWN BY:INDUSTRIAL
MN CERAMICS CORP. MAY APPLY TO THIS DRAWING. DRAWN BY: MN CERAMICS CORP www.otmtools.com
CERAMICS CORP www.otmtools.com
Sub-Spindle Tools for Star™ Machines
■ KSTB...TGF
A
A Fig. 1 Fig. 2
A D
D
22.00
0.866
W
W
W
D2
D2 L3
L3 D2
2.125 L2
L2
2.625 0.98
L1
L1
+0.0000
+0.0000
0.000 -0.0025
0.000
Spare Parts
-0.0025 +0.0000 R3/16"
0.000
Dimension
-0.0025
KSTB SR32J TGF32 ● 0.866 3.605 2.625 2.125 1.5 2.0 1 SB-4070TRS I N SER T SC R EFT-10 2 SR32J
Small Tools
© 2009 KYOCERA INDUSTRIAL CERAMICS CORP. ALL RIGHTS RESE RVED SB - 4 0 7 0 TR S I N SER T SC R EW M 4. 0 x 0. 7 321 Commerce Dr.
THIS DRAWING AND DESIGN(S) ARE THE PROPERTY OF KYOC ERA
CAD NAME: KSTB SHEET 1 of 1
THIS DRAWING AND DESIGN(S) ARE THE PROPERTY OF KYOC ERA SHEET 1 of 1 © INDUSTRIAL CERAMICS
2009 KYOCERA CORP. AND MAY
INDUSTRIAL NOT BE DUPLICATE
CERAMICS D
CORP. ALL RIGHTS RESE 321 TGF32-C
RVED Commerce Dr. SB - 4 0 7 0 TR S
KSTB TGF32 W M 4 .OH
Wapakoneta, 0 x45895
0. 7
CAD NAME: KSTB TGF32-C KSTB TGF32 WITHOUT THE PERMISSION OF KYOCERA Wapakoneta, OH 45895 DATE: 02/24/10 321Phone: 419-738-6652
OR MANUFACTURED
INDUSTRIAL CERAMICS CORP. AND MAY NOT BE DUPLICATE D
SHEET 1 of 1 Commerce Dr.
OR MANUFACTURED WITHOUT THE PERMISSION OF KYOCERA DATE: 02/24/10 THISINDUSTRIAL
DRAWING AND DESIGN(S)
CERAMICS ARE
CORP. THE PROPERTY
PATENT(S) OF KYOC
ASSIGNED TO KYO ERACERA
CAD NAME:
QUOTE Phone: 419-738-6652
KSTB-SR32-TGF32-C
NO: CUSTOMER: SUB
KSTB SPINDLE
SR32 TGF32HOLDER Fax: 419-738-5969
KYOCERA INDUSTRIAL Wapakoneta, OH 45895
INDUSTRIAL CERAMICS
INDUSTRIAL CORP.
CERAMICS AND
CORP. MAY
MAY NOT BE
APPLY TODUPLICATE
THIS DRAWING D . DRAWN BY: MN CERAMICS CORP www.otmtools.com
THE PERMISSION OF KYOCERAKYOCERA INDUSTRIAL
INDUSTRIAL CERAMICS CORP. PATENT(S) ASSIGNED TO KYO CERA
QUOTE NO: CUSTOMER: OR SUB SPINDLE
MANUFACTURED HOLDER
WITHOUT
Fax: 419-738-5969 DATE: 02/24/10 Phone: 419-738-6652
INDUSTRIAL CERAMICS CORP. MAY APPLY TO THIS DRAWING . DRAWN BY: MN CERAMICS CORP www.otmtools.com
INDUSTRIAL CERAMICS CORP. PATENT(S) ASSIGNED TO KYO CERA
QUOTE NO: CUSTOMER: SUB SPINDLE HOLDER KYOCERA INDUSTRIAL Fax: 419-738-5969
INDUSTRIAL CERAMICS CORP. MAY APPLY TO THIS DRAWING . DRAWN BY: MN CERAMICS CORP www.otmtools.com
■ KSTB...TT
A
A Fig. 1 Fig. 2
D
A D
22.00
0.866
W
W
W
D2
D2 L3
L3 D2 L2
2.125
L2
L1
2.625 0.98
L1
Spare Parts
+0.0000
0.000 -0.0025
Dimension
+0.0000
0.000
Applicable
-0.0025
R3/16"
Clamp Screw Wrench
+0.0000
0.000 -0.0025
Reference
Description Stock Unit Inserts Fig. Machine
J17, J18 øD L1 L2 L3 W øD2
KSTB SR16/20 TT32 ● 0.866 3.323 2.250 1.875 1.1 2.0 SB-4070TRS
QTY. PART NUMBER
FT-10
DESCRIPTION RELIEF ANGLE
1 SR16, SR20
THREAD
Ref. Page
Shape
Insert
■ Alternative Toolholder Reference Table for Small Tools - Metric Sizes (Screw Clamp)
Conventional Toolholder Alternative Toolholder
Insert Shape
Ref. Page
Length Length
Description Description Remarks
(mm) (mm)
Small Tools
SABWR1616M-50F 150 SABWR1616JX-50F 120
SCAC$0808K-06 125 SCLC$0808F-06FF 85
SCAC$1010K-06 125 SCLC$1010JX-06FF 120
SCAC$1010K-09 125 SCLC$1010JX-09FF 120 Cutting edge angle is
E21
CC.. SCAC$1212M-09 150 SCLC$1212JX-09FF 120 different.
SCAC$1616M-09 150 SCLC$1616JX-09FF 120
SCACR1212F-09FF 85 SCLCR1212JX-09FF 120
SCLC$0808E-06 70 SCLC$0808F-06FF 85
SDJC$0808F-07F 80 SDJC$0808F-07FF 85
SDJC$1010F-07F 80 SDJC$1010JX-07FF 120
SDJC$1010F-11F 80 SDJC$1010JX-11FF 120 E23
SDJC$1212H-11F 100 SDJC$1212JX-11FF 120
SDJC$1616H-11F 100 SDJC$1616JX-11FF 120
SDLC$1010F-07FF 80 SDLC$1010JX-07FF 120
SDLC$1212F-07FF 85 Short length type
SDLC$1212H-07FF 100
SDLC$1212JX-07FF 120
E24
SDLC$1616H-07FF 100 SDLC$1616JX-07FF 120
SDLC$1212H-11FF 100 SDLC$1212JX-11FF 120
SDLCL1616H-11FF 100 SDLCL1616JX-11FF 120
SDNC$1010F-07F 80 SDNC$1010JX-07F 120
SDNC$1010JX-07F 120 Insert size is different.
SDNC$1010F-11F 80
DC.. SDNCN1010JX-11 120 Neutral
Neutral
SDNCN1212F-11 85
SDNC$1212H-11F 100 Short length type
SDNCN1212JX-11 120 Neutral
E25
SDNC$1616H-11F 100 SDNCN1616JX-11 120 Neutral
SDNCN0808E-07 70 SDNCN0808F-07 85
SDNCN1010F-07 80 SDNCN1010JX-07 120
SDNCN1212H-07 100 SDNCN1212JX-07 120
SDNCN1212F-11 85 Short length type
SDNCN1212H-11 100
SDNCN1212JX-11 120
SDXC$1010F-07 80 SDXC$1010JX-07 120
SDXC$1010F-11 80 SDXC$1010JX-11 120
E24
SDXC$1212H-11 100 SDXC$1212JX-11 120
SDXC$1616H-11 100 SDXC$1616JX-11 120
SDLP$0808F-07F 80 SDLP$0808F-07FF 85
SDLP$1010F-07F 80 SDLP$1010JX-07FF 120
DP.. SDLP$1010F-11F 80 SDLP$1010JX-11FF 120 E26
SDLP$1212H-11F 100 SDLP$1212JX-11FF 120
SDLP$1616H-11F 100 SDLP$1616JX-11FF 120
Note) The corresponding replacements may be different from the conventional parts in insert clamping system or insert size. Make sure their specifications referring to the catalog or other
documents.
E43
Alternative Toolholder Reference Table Screw Clamp
for Small Tools
■ Alternative Toolholder Reference Table for Small Tools - Inch Sizes (Screw Clamp)
Insert Shape
Ref. Page
Ref. Page
Length Length Length Length
Description Description Remarks Description Description Remarks
(inch) (inch) (inch) (inch)
E44
Boring
F1~F94
New Product Descriptions F2~F4
Product Lineups F5~F12
Solid Bars F5
Dynamic Bars Inch Size F6
Dynamic Bars Metric Size F7
Boring Bars Inch/Metric F9
AD Bars F78~F81
AD Bar Identification System F78
CN □□ Insert F78
DN □□ Insert F79
TN □□ Insert F79
CC □□ Insert F80
DC □□ Insert F80
Boring Adapter (with coolant hole / anti-vibration damper system) F81
F Chip evacuation
direction
AeroDynamic design driven by the latest computer simulation technology
Boring
Direction of vibration
measurement
Ra=0.4µm Ra=0.6µm Ra=3.4µm
Rz=2.3µm Rz=3.6µm Rz=14.0µm
Oscillatory
waveform
F2
■ Cutting Point Precision ■ Toolholder Lineup
The AE Dynamic Bar maintains precise cutting edge positional accuracy through the
use of a special alloy, thereby achieving high precision machining.
Inch-Size
0.03 ■ Excellent Bar(AE)
<cutting conditions> The Excellent Bar with internal
AE-type SCM435
0.02 coolant hole* is made from a
Vc=600 sfm, doc=0.08"
X-axis displacement (mm)
-0.01
0 500 1000 1500 2000 L/D=4
External coolant Metric-Size
Dynamic Bar AE-type ■ Excellent Bar
-0.02 Direction of
measurement ■ Steel Shank Bar
-0.03
■ Carbide ShankBar
-0.04 X-axis Steel Bar without Coolant Hole
Number of impact
New Streamlined pocket provides effective New Coolant flows toward workpiece internal wall
design chip evacuation design
Boring
Large chip pocket allows
chips to flow through the Coolant flow
backside of the bar
Chip flow
HPB F24 HPBT F24 HPG G66 HPFG G87 HPT J31
Anti-vibration dampener effect allows for large depths of cut and high feed
rates.
— Highly efficient machining —
0.12
D. O. C (inch)
0.08
L/D=6
0.04
Steel 3 S…SCLP
Steel
D
Carbide 7 C…SCLP
∙ Short Shank Types with length of 1/2 and 2/3 Standard Size
L
1/2 Size
F4
■ Product Lineup of Solid Bars
Application Shank Type Max. Min. Bore Dia. qA (mm) Ref. Page
Solid Bars Type Shape Overhang Length for Summary
(L/D) 1 1.5 2 2.5 3 3.5 4 5 6 7 Toolholder
TWB
Solid ●●●●●
Twin Bar
F14 F15
TWBT
Solid ●●●●●
Twin Bar
F14
VNB-S
Swiss IQ Bar Solid ●●● ● ● F18
F16
Boring
F19
VNB
Swiss IQ Bar Solid ● ● ●●●● F20
F16
VNB-X
Swiss IQ Bar Solid ●●● ●●● F23
F22
HPB
F
Solid
Double sided Micro-Bar ● ● ●●●● F25
F24 L/D=~5
PSB-S Solid
Micro-Bar ● ● ●●●● F27
F26 L/D=~5
Boring
F18
VNBT Solid ●● F19
Swiss IQ Bar F20
F17
Back Boring
HPBT ●● F25
Double sided Micro-Bar Solid
F24 L/D=~5
PSBT-S ●● F27
Micro-Bar Solid
F26 L/D=~5
● Toolholder Dimension
HPBType
Double sided Micro-Bar
SVN F18~19
Sqare Shank (Straight)
for Toolholder
Application
Ref.Page
Overview Hole
Boring Bar Type Max.Overhang Length
Shape
.240
.312
.392
.413
.450
.480
.512
.551
.580
.630
.700
.770
.787
.790
.825
.930
.980
1.180
1.200
1.240
1.300
1.340
(L/D) Yes No
Excellent
.600 ●
5° A…SCLC-AE ● ● ● ● ● F28
L/D = ~5.5
Boring / Internal Facing
L/D = ~5.5
5°
Excellent
1.280 ●
A…STLP(B)-AE ● ● ● ● ● ●
L/D = ~5.5 F47
Excellent
S…STLB-AE ◦ ●
L/D = ~5.5
F
A-SWUP-AE F40
Excellent
.472 ●
A…SWUP(B)-AE ● ● ● ● ●
Boring
3°
L/D = ~5.5
F71
Excellent
S…SWUB-AE ◦ ● ●
Boring
L/D = ~5.5
Excellent
A…SDUC-AE ● ● ● ● ● F37
1.063 ●
30°
A-SDQC-AE F30
L/D = ~5.5
17.5° Excellent
A…SDQC-AE ● ● ● ● ● F39
A-SVJB-AE型 F36
L/D = ~5.5
Copying
52°
A…SVJB(C)-AE Excellent ●
●
.984 ●
L/D = ~5.5
A-SVPC-AE F36 F59
27.5°
A…SVPB(C)-AE Excellent ● ● ● ● ● ●
A-SVUB-AE F38
L/D = ~5.5
3°
Excellent
Copying
38°
A…SVUB(C)-AE ● ● ● ● ●
L/D = ~5.5
F65
A-SVZB-AE F38
3°
Back Boring
Excellent
A…SVZB(C)-AE ● ● ● ● ●
50°
L/D = ~5.5
Min.Bore Dia. qA is indicated by the figure under ● depending on the boring bar size.
F6
■ Dynamic Bar (Inch)
Coolant
for Toolholder
Application
Shank Type Min.Bore Dia. qA(inch)
Ref.Page
Overview Hole
Boring Bar Type Max.Overhang Length
Shape
A-SVUB-AE F38
.240
.312
.392
.413
.450
.480
.512
.551
.580
.630
.700
.770
.787
.790
.825
.930
.980
1.180
1.200
1.240
1.300
1.340
(L/D) Yes No
3°
Excellent
Copying
38°
A…SVUB(C)-AE ● ● ● ● ●
A…SVZB(C)-AE ● ● ● ● ●
50°
L/D = ~5.5
Min.Bore Dia. qA is indicated by the figure under ● depending on the boring bar size.
■ Dynamic Bar (Metric)
Coolant
Application
Shank Type
for Toolholder
Min.Bore Dia. qA(mm)
Ref.Page
Overview Hole
Boring Bar Type Max.Overhang Length
Shape
(L/D) Yes No 5 6 7 8 10 12 13 14 16 18 20 22 23 25 26 27 30 31 32 34 40 50 F
A…SCLC-AE Excellent ● ● ● ● ● ● ●
L/D = ~5.5
S…SCLC-AE Excellent ◦ ● ● ● ●
Boring
L/D = ~5.5
C…SCLC-A Carbide ◦ ● ● ● ●
L/D = ~7
E…SCLC-A Carbide ● ● ● ● ● ● ●
L/D = ~7
Boring/Internal Facing
A…SCLP-AE Excellent ● ● ● ● ● ● ●
L/D = ~5.5
E…SCLP-A Carbide ● ● ● ● ● ● ●
L/D = ~7
E…STLP-A Carbide ● ● ● ● ● ● ● ●
C…STLB-A L/D = ~7 ◦ ●
A…STLP-AE Excellent ● ● ● ● ● ● ●
5° F47
S…STLB-AE L/D = ~5.5 ◦ ●
S…STLB(P)-A Steel ◦ ● ● ● ● ● ● ●
L/D = ~4
A…STLC-AE Excellent ● ● ● ● ● ●
L/D = ~5.5
F46
S…STLC-A Steel ◦ ● ● ● ● ●
L/D = ~4
S…SWUB(P)-A Steel ◦ ● ● ● ● ● ● ● ● ● ●
L/D = ~4
A-SWUP-AE F40
S…SWUB-AE Excellent ◦ ● ● ● ●
L/D = ~5.5
3°
A…SWUB(P)-AE Excellent ● ● ● ● ● ● ● F71
L/D = ~5.5
Carbide
Boring
C…SWUB-A ◦ ● ● ●
L/D = ~7
E…SWUB(P)-A Carbide ● ● ● ● ● ● ●
L/D = ~7
F7
Dynamic Bar Lineup
■ Dynamic Bar (Metric)
Coolant
Application
Shank Type
for Toolholder
Min.Bore Dia. qA(mm)
Ref.Page
Overview Hole
Boring Bar Type Max.Overhang Length
Shape
(L/D) Yes No 5 6 7 8 10 12 13 14 16 18 20 22 23 25 26 27 30 31 32 34 40 50
A…SDUC-AE Excellent ● ● ● ● ● ● ●
L/D = ~5.5
E…SDUC-A Carbide ● ● ● ● ● ● ●
L/D = ~7
Excellent
A-SDQC-AE F30
A…SDQC-AE ● ● ● ● ● ●
L/D = ~5.5
17.5°
● ● ● ● ● ● ●
A…SVJB(C)-AE Excellent
A…SVJP-AE
Copying
● ●
52° L/D = ~5.5
Boring
◦ ● ● ● ● ● ●
S…SVJB(C)-A Steel
S…SVJP-A
◦ ●
L/D = ~4
F59
A-SVPC-AE F36
A…SVPB(C)-AE Excellent ● ● ● ● ● ● ●
27.5° L/D = ~5.5
S…SVPB(C)-A Steel ◦ ● ● ● ● ● ●
L/D = ~4
E…SVPB(C)-A Carbide ● ● ● ● ● ● ●
A-SVUB-AE F38 L/D = ~7
A…SVUB(C)-AE Excellent ● ● ● ● ● ●
3°
L/D = ~5.5
38°
E…SVUB(C)-A Carbide ● ● ● ● ●
L/D = ~7
A-SDZC-AE F31
A…SDZC-AE Excellent ● ● ● ● ● ● ●
3°
L/D = ~5.5
E…SDZC-A Carbide ● ● ● ● ● ● ●
A-SVZB-AE F38 L/D = ~7
3°
A…SVZB(C)-AE Excellent ● ● ● ● ● ●
L/D = ~5.5
F67
50°
S…SVZB(C)-A Steel ◦ ● ● ● ● ●
L/D = ~4
F8
Boring Copying Back Boring Thru Boring
■ Boring Bars
Shank Type Coolant
Hole Insert Min. Bore Dia. qA (inch) Ref. Page for
Boring Bar Type Shape Max. Overhang Length Type Toolholder
.20
.24
.28
.32
.40
.48
.56
.64
.72
.80
1.0
1.2
1.3
1.6
2.0
(L/D) Yes No
Steel
S∙∙∙SWUB ◦ Positive ● ● ●
L/D=~3
Excellent
F
S∙∙∙SWUB-E ◦ Positive ● ● ●
L/D=~5
Carbide
C∙∙∙SWUB ◦ Positive ● ● ●
L/D=~7
F74
Boring
Excellent
S∙∙∙SWUP(B)-E ◦ Positive ● ● ● ● ● ● ●
L/D=~5
Carbide
C∙∙∙SWUP ◦ Positive ● ● ● ● ● ● ●
L/D=~7
Excellent
A∙∙∙SWUP-E ● Positive ● ● ● ● ●
L/D=~5
Steel
S∙∙∙STUP(B) ◦ Positive ● ● ● ● ● ● ●
L/D=~3
Boring
Excellent
S∙∙∙STUP(B)-E ◦ Positive ● ● ● ● ● ● ● ● ● F50
L/D=~5
Carbide
C∙∙∙STUP(B) ◦ Positive ● ● ● ● ● ● ● ●
L/D=~7
Excellent
A∙∙∙STUP-E ● Positive ● ● ● ● ● ● ● ●
L/D=~5
F59
Carbide
E∙∙∙STUP ● Positive ● ● ● ● ● ● ●
L/D=~7
Steel
S∙∙∙CTUP ◦ Positive ● ● ● ● ●
L/D=~3 1.06 1.34 1.69
Steel
S∙∙∙PTUN11 ◦ Negative ● ● ●
L/D=~3
Steel
A∙∙∙PTUN11 ● Negative ● ● ● F84
L/D=~3
Steel
S∙∙∙PTUN16 ◦ Negative ● ● ●
L/D=~3
Min. Bore Dia. qA is indicated by figure under ● depending on Boring Bar size.
F9
Boring Bar Lineup
■ Boring Bars
Shank Type Coolant
Hole Insert Min. Bore Dia. qA (inch) Ref. Page for
Boring Bar Type Shape Max. Overhang Length Type Toolholder
.20
.24
.28
.32
.40
.48
.56
.64
.72
.80
1.0
1.2
1.3
1.6
2.0
(L/D) Yes No
Excellent
S∙∙∙SCLC-E ◦ Positive ● ● ● ●
L/D=~5
Carbide
C∙∙∙SCLC ◦ Positive ● ● ● ●
L/D=~7
Steel F33
S∙∙∙SCLP(C) ◦ Positive ● ● ● ● ● ● ● ●
L/D=~3
Excellent
S∙∙∙SCLP(C)-E ◦ Positive ● ● ● ● ● ● ●
L/D=~5
Carbide
C∙∙∙SCLP(C) ◦ Positive ● ● ● ● ●
F L/D=~7
Steel
A∙∙∙SCLC ● Positive ● ● ● ● ● ●
L/D=~3
Excellent F35
A∙∙∙SCLP(C)-E ● Positive ● ● ● ● ● ● ●
Boring
L/D=~5
Boring / Internal Facing
Carbide ● ● ● ● ●
E∙∙∙SCLP(C) ● Positive
L/D=~7
Steel
S∙∙∙PCLN09 ◦ Negative ● ● ●
L/D=~3 1.06
F82
Steel
A∙∙∙PCLN09 ● Negative ● ● ●
L/D=~3 1.06
Steel
S∙∙∙PCLN12 ◦ Negative ● ●
L/D=~3
Steel
S∙∙∙PWLN06 ◦ Negative ● ● ●
L/D=~3 1.06
Steel
A∙∙∙PWLN06 ● Negative ● ● ●
L/D=~3 1.06
F85
Steel
S∙∙∙PWLN08 ◦ Negative ● ●
L/D=~3
Steel
S∙∙∙WWLN08 ◦ Negative ● ●
L/D=~3 1.34
Excellent
S∙∙∙WWLN08-E ◦ Negative ● ● ●
L/D=~5 1.10 1.34
Carbide
C∙∙∙STXP(B) ◦ Positive ● ● ● F56
L/D=~7 .29 .35 .43
Carbide
C∙∙∙SJLC ◦ Positive ● F45
L/D=~7 .22
Min. Bore Dia. qA is indicated by figure under ● depending on Boring Bar size.
F10
■ Boring Bars
Shank Type Coolant
Hole Insert Min. Bore Dia. qA (inch) Ref. Page for
Boring Bar Type Shape Max. Overhang Length Type Toolholder
.20
.24
.28
.32
.40
.48
.56
.64
.72
.80
1.0
1.2
1.3
1.6
2.0
(L/D) Yes No
Steel
S∙∙∙STWP ◦ Positive ● ● ● ●
L/D=~3
F55
Excellent
S∙∙∙STWP-E ◦ Positive ● ● ● ● ●
L/D=~5
Excellent
S∙∙∙SYXP-E ◦ Positive ● ●
L/D=~5
Steel
S∙∙∙SDUC ◦ Positive ● ● ● ●
L/D=~3
Excellent
S∙∙∙SDUC-E ◦ Positive ● ● ● ● ● F37
L/D=~5
F
Carbide
Copying
C∙∙∙SDUC ◦ Positive ● ● ● ● ●
L/D=~7
Steel
S∙∙∙PDUN11 ◦ Negative ● ● ●
L/D=~3 1.06
Boring
F83
Steel
A∙∙∙PDUN11 ● Negative ● ● ●
L/D=~3 1.06
Steel
S∙∙∙SVJB ◦ Positive ● ● ●
L/D=~3 .62 .78 .98
S∙∙∙SVJB(C)-E Excellent ● ● ● ● ● ●
◦ Positive
S∙∙∙SVJP-E L/D=~5 ●
F61
Excellent
S∙∙∙SVPB(C)-E ◦ Positive ● ● ● ● ●
L/D=~5 1.34
Excellent
S∙∙∙SVUB(C)-E ◦ Positive ● ● ● ● ●
L/D=~5 1.34
Carbide
C∙∙∙STZB ◦ Positive ● F56
L/D=~7 .34
Carbide
Back Boring
Steel
S∙∙∙SDZC ◦ Positive ● ● ● ●
L/D=~3
F44
Excellent
S∙∙∙SDZC-E ◦ Positive ● ● ● ● ●
L/D=~5
Min. Bore Dia. qA is indicated by figure under ● depending on Boring Bar size.
F11
Boring Bar Lineup
■ Boring Bars
Shank Type Coolant
Hole Insert Min. Bore Dia. qA (inch) Ref. Page for
Boring Bar Type Shape Max. Overhang Length Type Toolholder
.20
.24
.28
.32
.40
.48
.56
.64
.72
.80
1.2
1.3
1.6
2.0
(L/D) Yes No
Thru Boring
Steel
S∙∙∙SSKP ◦ Positive ● ● ● ●
L/D=~3
F76
Steel
S∙∙∙CSKP ◦ Positive ● ● ● ●
L/D=~3 1.06 1.34 1.69
Min. Bore Dia. qA is indicated by figure under ● depending on Boring Bar size.
.20
.24
.28
.32
.40
.56
.64
.72
.80
1.0
1.2
1.3
1.6
2.0
(L/D) Yes No
Blind Hole Boring
Steel
F S∙∙∙CTUP ◦ Positive ● ● ● ● ● ● F57
L/D=~3 1.06 1.34 1.69
Steel
S∙∙∙CTUC ◦ Positive ● F86
L/D=~3
Steel
Boring
Steel
S∙∙∙CSKP ◦ Positive ● ● ● ●
L/D=~3 1.06 1.34 1.69
F86
Steel
S∙∙∙CSKN ◦ Negative ●
L/D=~3
/ Facing Boring Copying / Facing
Boring
S…CCLN-GX ~ ◦ Negative ● ●
Steel
S…CDUN-GX ◦ Negative ● ● F87
L/D=~3
Thru
S…CSKN-GX ~ ◦ Negative ● ●
Boring
Steel
S∙∙∙CCLN-A ◦ Negative ● ●
L/D=~3
Steel
S∙∙∙CTUN-A ◦ Negative ● F88
L/D=~3
Boring
Steel
Thru
S∙∙∙CSKN-A ◦ Negative ● ●
L/D=~3
Min. Bore Dia. qA is indicated by figure under ● depending on Boring Bar size.
.80
1.0
1.2
1.3
1.6
2.0
Chamfering
Boring
Round-
Thru
F12
Boring Bar Identification System
Shank Type Bar Length Clamping System Insert Shape Hand of Tool Others
Boring
ANSI
S 08 M – S C L P R 3 – AE
ISO
S 12 M – S C L P 09 – 16
Boring Bar Style Insert Relief Angle Insert Size Minimum Bore Dia.
F K ANSI
ANSI
A two-digit number Number of
which indicates the bar 90° 1/8th of IC
75°
diameter in
ISO
1/16-inch increments. L P
Cutting Edge
B : 5° Positive Length(mm)
ISO
95° C : 7° Positive
Bar diameter in mm 117.5°
95°
D : 15° Positive
Q S
E : 20° Positive
R S
107.5° N : 0° Negative
L L
45°
P : 11° Positive
U W
93°
60°
C
T
Y X L L
85°
110°
Z D,J,Y V
L L
93°(95°)
F13
Screw Clamp
Twin Bar for Micro Boring
■ TWB (Micro Boring: Lay-down type) [Corner-R(rε) tolerance: +0/-0.02mm,+0/-0.03mm]
10°
F
10°
5°
F
S
rε
30°
L2
L1
(Edge Height)
H
Boring
Right-hand Shown
Installation example for the inserts of L-shape shank
PR1025
KW10
qA H L1 L2 F S rε
Stainless Steel 100~270
~.004 ~.0004 ~.008 ~.0008
Twin-bars are sold
Non-ferrous Material ~330
~.004 ~.0008 ~.008 ~.002 in 5 piece boxes
F14 : 1st Recommendation : 2nd Recommendation ◦ : Std. Stock ◦ : World Express
Twin Bar for Micro Boring Screw Clamp
• Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Insert
Shape
Clamp Screw Wrench
Description Stock F14
H1=h B L1 L2 L3 F1 F2 T
STWR 1010F-15 ◦ 10 10 10
80
1212F-15 ◦ 12 12 12
1010K-15 ◦ 10 10 - 10 Fig. 1
1212K-15 ◦ 12 12 - 12 - 3 SB-3080TR LTW-10S TWBR◦◦◦◦◦-◦◦◦
125
1616K-15 ◦ 16 16 16
2020K-15 ◦ 20 20 25 F
25 Fig. 2
2525M-15 ◦ 25 25 150 32
1
T
øD
Boring
øD
øD2
øD2
1
1
Offset length from the center of L2 H Offset length from the center of L2 H
tool holder to the tip of edge L1 tool holder to the tip of edge L1
Fig.1 Fig.2
• Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Insert
Shape
S12F- STWR15 ◦ 12 11 80
S14H- STWR15 ◦ 14 13 100
20 22 3 Fig. 1
S15F- STWR15 ◦ 15.875 85
15
S16F- STWR15 ◦ 16 85
18
S19G- STWR15 ◦ 19.05 90
18.5 17 SB-3080TR LTW-10S TWBR◦◦◦◦◦-◦◦◦
S19K- STWR15 ◦ 19.05 120
S20G- STWR15 ◦ 20 90
19.5 18 - 3 Fig. 2
S20K- STWR15 ◦ 20 120
S22K- STWR15 ◦ 22 21.5 20 125
22
S25.0J- STWR15 ◦ 25 24.5 23 110
B
T
L2
L1
h
• Right-hand Shown
● Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Insert
Shape
STWSR 1010F-15T ◦ 10 10 10 9
80
1212F-15T ◦ 12 12 12 7
16
1010K-15T ◦ 10 10 - 10 9 3 - SB-3080TR LTW-10S TWBTR◦◦◦◦◦-◦◦◦
1212K-15T ◦ 12 12 125 12 7
1616K-15T
◦ : Std. Stock ◦ : World Express
◦ 16 16 20 16 3
F15
Swiss IQ Bar for Micro Boring
■ VNB-S (Boring) [Corner-R(rε) tolerance: +0/-0.025mm]
VNBR01ss-005S L2 1
10° VNBR015ss-005S
VNBR015ss-01S 10°
(shape below)
øA
L3
F
L2
30°
S
rε
L1
H
Right-hand Shown (mm)
■ VNB
10°
5°
● Insert Dimensions
Min. Insert Grade
PVD Coated
KW10 Carbide
Bore Dimension (mm)
TC60 Cermet
CBN Diamond
Dia. Carbide
Description
KBN510
KPD001
KPD010
PR915
PR930
qA H L1 L2 L3 F S rε -0.025
+0
VNBR 0103-005S 3 ◦
1.0 0.85 ◦
0105-005S 5
7 0.2 ◦
01503-005S 26.5 3
1.5 1.3 ◦
01505-005S 5
0206-005S 2.0 6 1.8 0.25 ◦
3.9 0.05 ◦
025075-005S 2.5 28.1 7.5 2.1 0.4
0311-005S 3.0 30.8 11 2.6 0.4 ◦
- ◦
03515-005S 3.5 34.8 15 2.9 0.5
0411-005S 30.8 11 ◦
4.0 3.5 0.5 ◦
0420-005S 39.8 20
VNBR 01503-01S 3 ◦
1.5 7 1.3 0.2 ◦
01505-01S 26.5 5
0206-01S 2.0 6 1.8 0.25 ◦
025075-01S 2.5 28.1 7.5 2.1 0.4 ◦
3.9 0.1 ◦
0311-01S 3.0 30.8 11 2.6 0.4
- ◦
03515-01S 3.5 34.8 15 2.9 0.5
0411-01S 30.8 11 ◦
4.0 3.5 0.5 ◦
0420-01S 39.8 20
VNBR 0411-02S 30.8 11 ◦
4.0 3.9 - 3.5 0.5 0.2 ◦
0420-02S 39.8 20
● Recommended Cutting Conditions
Recommended Insert Grade (Cutting Speed: SFM) VNB02-S
Cermet PVD Coated Carbide CBN Diamond VNB01-S
Workpiece VNB03-S
VNB015-S Remarks
KBN510
KPD001
KPD010
VNB04-S
KW10
TC60
PR915
PR930
KW10 Carbide
Bore Dimension (mm)
TC60 Cermet
CBN Diamond
Dia. Carbide
Description
KBN510
KPD001
KPD010
PR915
PR930
qA H L1 L2 F S rε
Boring
0411-01 ◦ ◦
0420-01 4 3.5 0.5 ◦ ◦
39.8 20
0511-01 30.8 11 ◦ ◦
0520-01 5 3.9 4.5 0.7 0.1 ◦ ◦
39.8 20 ◦ ◦
0620-01
0630-01 6 5.3 1.0 ◦ ◦
49.8 30
0720-01 39.8 20 ◦ ◦
0730-01 7 6.2 1.0 ◦ ◦
49.8 30
VNBR 0206-003NB 2 26.5 6 1.8 0.25 ◦ ◦
0311-003NB 3 30.8 11 2.6 0.4 ◦ ◦
0411-003NB 30.8 11 ◦ ◦
0420-003NB 4 3.5 0.5 ◦ ◦
39.8 20
0511-003NB 30.8 11 ◦ ◦
0520-003NB 5 3.9 4.5 0.7 0.03 ◦ ◦
39.8 20
0620-003NB 39.8 20 ◦ ◦
0630-003NB 6 5.3 1.0 ◦ ◦
49.8 30
0720-003NB 39.8 20 ◦ ◦
0730-003NB 7 6.2 1.0 ◦ ◦
49.8 30
VNBR 0206-02NB 2 26.5 6 1.8 0.25 ◦
0311-02NB 3 30.8 11 2.6 0.4 ◦
0411-02NB 30.8 11 ◦ ◦ ◦
0420-02NB 4 3.5 0.5 ◦ ◦ ◦
39.8 20
0511-02NB 30.8 11 ◦ ◦ ◦
5 3.9 4.5 0.7 0.2 ◦ ◦ ◦
0520-02NB 39.8 20
0620-02NB 39.8 20 ◦ ◦ ◦
0630-02NB 6 5.3 1.0 ◦ ◦ ◦
49.8 30
0720-02NB 39.8 20 ◦ ◦ ◦
0730-02NB 7 6.2 1.0 ◦ ◦ ◦
49.8 30
VNBTR 0411-003 30.8 11 ◦ ◦
4 3.6 1.0 ◦ ◦
0420-003 39.8 20
3.9 0.03 ◦ ◦
0511-003 30.8 11
0520-003 5 4.6 1.3 ◦ ◦
39.8 20
VNBTR 0411-01 30.8 11 ◦ ◦
0420-01 4 3.6 1.0 ◦ ◦
39.8 20
3.9 0.1
0511-01 30.8 11 ◦ ◦
0520-01 5 4.6 1.3 ◦ ◦
39.8 20
KPD010
TC60
PR915
PR930
KW10
KBN510
Material D.O.C. Feed Rate D.O.C. Feed Rate D.O.C. Feed Rate D.O.C. Feed Rate
(in) (ipr) (in) (ipr) (in) (ipr) (in) (ipr)
Carbon Steel / Alloy Steel ~.012 ~.0012 ~.016 ~.0016 ~.018 ~.0028 ~.02 ~.004
200~400 170~500 100~330
Stainless Steel ~.012 ~.0008 ~.016 ~.0012 ~.018 ~.002 ~.02 ~.0028
170~330 170~500 100~270
Non-ferrous Metal ~ ~.012 ~.002 ~.016 ~.0024 ~.018 ~.004 ~.02 ~.006
~1000 ~1000
: 1st Recommendation : 2nd Recommendation
F1
1
F2
Note 2
L2
F1
B
F3
Note 1 L1
Setscrew (SP3×4)
L4 L3
L1
H1
h
H1
h
Fig. 1 (SVN-N) Fig. 2 (SVNS-N)
Right-hand Shown (mm) R-hand Insert for R-hand Toolholder.
Note 1 & Note 2: See Insert Dimension Table. (Page F16~F17)
● Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Insert
Wrench Setscrew F16
Shape
Stock
Screw
Description G89
H1=h B L1 L2 L3 L4 F1 F2 F3
F FT G65
J30
LTW
SVNR 1010H-12N ◦ 10 10 100 10 VNBR ◦◦◦◦ - ◦◦◦
1212K-12N ◦ 12 12 125 12 VNBTR ◦◦◦◦ - ◦◦◦
1616K-12N ◦ 16 16 125 22 - - 16 - - Fig. 1 SB-3080TR FT-10 SP3×4 VNGR ◦◦◦◦ - ◦◦
Boring
*E
very type of insert is attachable for SVNS-N, however in case of setting insert top at the toolholder face level, please use above applicable ( ) insert.
In this case, F3 dimension of toolholder and L2 dimension of insert will correspond.
Fig.1 Fig.2
Right-hand Shown (mm) R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
Note 1 & Note 2: See Insert Dimension Table. (Page F16~F17)
● Toolholder Dimensions
Dimension Spare Parts Applicable Inserts
Insert Screw
Wrench (Side‑Stopper) Wrench F16
Shape
Stock
Screw
Description Unit G89
H1=h B ‑L1 ‑L3 ‑L4 F1 F2 F3 G65 F
J30
Boring
◦ VNFGR◦◦◦◦-◦◦
2525M-12 ◦ 25 25 150 25 HS3X16 ◦◦◦◦◦
(VNBR◦◦11-◦◦◦)
(VNBTR◦◦11-◦◦◦)
SVNSR 6-12-11 ● 0.375 0.375 1.772 0.394 0.472 0.375 1.299 0.433
(VNGR◦◦◦◦-11)
(VNTR◦◦◦-11)
(VNBR◦◦11-◦◦◦)
(VNBTR◦◦11-◦◦◦)
8-12-11 ● 0.472 1.299 0.433
◦◦◦◦
0.500 0.500 1.772 0.394 0.500 (VNTR◦◦◦-11)
(VNBR◦◦20-◦◦◦)
inch Fig.2 SB-3080TR LTW-10S HS3X4 LW-1.5
8-12-20 ● 1.654 0.787 (VNBTR◦◦20-◦◦◦)
(VNGR◦◦◦◦-20)
(VNBR◦◦11-◦◦◦)
(VNBTR◦◦11-◦◦◦)
12-12-11 ● 0.472 1.299
(VNGR◦◦◦◦-11)
0.750 0.750 8.0 1.772 0.63 0.750 (VNTR◦◦◦-11)
(VNBR◦◦20-◦◦◦)
12-12-20 ● 0.492 1.654 0.787 (VNBTR◦◦20-◦◦◦)
(VNGR◦◦◦◦-20)
SVNSR 1010K-12-06 ◦ 10 10 125 45 10 12 10 29 6 (VNBR◦◦06-◦◦◦)
(VNBR◦◦11-◦◦◦)
(VNBTR◦◦11-◦◦◦)
1010K-12-11 ● 10 10 125 45 45 12 10 33 11
(VNGR◦◦◦◦-11)
(VNTR◦◦◦-11)
1212M-12-06 ◦ 12 12 150 45 10 12 12 29 6 (VNBR◦◦06-◦◦◦)
(VNBR◦◦11-◦◦◦)
(VNBTR◦◦11-◦◦◦)
1212M-12-11 ● 12 12 150 45 10 12 12 33 11
(VNGR◦◦◦◦-11)
(VNTR◦◦◦-11)
mm Fig.2 SB-3080TR LTW-10S HS3X4 LW-1.5 (VNBR◦◦20-◦◦◦)
1212M-12-20 ● 12 12 150 45 10 12.5 12 42 20 (VNBTR◦◦20-◦◦◦)
(VNGR◦◦◦◦-20)
1616M-12-06 ◦ 16 16 150 45 16 12 16 29 6 (VNBR◦◦06-◦◦◦)
(VNBR◦◦11-◦◦◦)
(VNBTR◦◦11-◦◦◦)
1616M-12-11 ● 16 150 45 16 12 16 33 11
◦◦◦◦
(VNTR◦◦◦-11)
(VNBR◦◦20-◦◦◦)
1616M-12-20 ● 16 16 150 45 16 12.5 16 42 20 (VNBTR◦◦20-◦◦◦)
(VNGR◦◦◦◦-20)
All Swiss IQ Bar Inserts are used with SVNSR Toolholder, but when setting the cutting edge at the toolholder face level as shown in Fig. 2,
use the Insert shown in ( ).
In that case, the toolholder dimension F3 becomes the same as L2 of Insert Dimension.
◦ : Std. Stock ◦ : World Express
F19
Swiss IQ Bar for Micro Boring
■ S•••SVN Round Shank (Standard) ■ S•••SVN-S Round Shank (Straight)
Side Stopper H Side Stopper H
qD1
qD2
qD1
qD2
F
F
L2
Note 2
L2 Note 1
Note 2
L1
Note 1 L1
Fig.1 Fig.2
Shape
Wrench (Side‑Stopper) Wrench
Stock
S14G- SVNR12 ◦ mm 14 20 13 90 23 4
S16H- SVNR12 ● 16 24 15 100 23 6
S19H- SVNR12 ● .750 .945 .669 3.937 .945 .236 HS3X8
inch Fig.1 SB-3080TR FT-10 LW-1.5 VNBR◦◦◦◦-◦◦◦
S19N- SVNR12 ◦ .750 .945 .669 6.299 .945 .236 VNBTR◦◦◦◦-◦◦◦
S20H- SVNR12 ● 20 24 18 100 24 6 VNGR◦◦◦◦-◦◦
S25H- SVNR12 ●
1.000 1.181 .905 3.937 .945 .236
inch HS3X12 VNFGR◦◦◦◦-◦◦
S25Q- SVNR12 ◦
1.000 1.181 .905 7.086 .945 .236 VNTR◦◦◦-◦◦
S19H- SVNR12S ● inch .750 .728 .669 3.937 .905 .157
S20H- SVNR12S ◦ 20 19.5 18 100 23 4
Fig.2 SB-3080TR FT-10 HS3X4 LW-1.5
S22K- SVNR12S ● mm 22 21.5 20 125 23 4
S25.0G- SVNR12S ◦ 25 24.5 23 90 23 4
■
H
H
qD2
qD2
qD1
qD1
Note 2 F
F
Note 2
L2
L2
Note 1 L1
Note 1 L1
Fig.1 Fig.2
● Toolholder Dimensions
Dimension Spare Parts Applicable Inserts
Insert F16
Shape
Wrench Setscrew
Stock
Boring
Recommended toolholder may change according to machines used and actual position.
Automatic lathes have various toolpost types other than those above.
F21
Swiss IQ Bar for Micro Boring
■ VNBX
VNBXR0103 L2 1
10˚
10˚
VNBXR0105
VNBXR01503 qA
VNBXR01505
F2
F1
VNBXR03516
S
30˚
L2
r
L1
H
• Right-hand Shown
TC60 Cermet
Bore Dimension (mm)
KW10 Carbide
PVD Coated
CBN
PCD
Dia. Carbide
Description
PR915
PR930
KPD001
F q H L1 L2 F1 F2 S rε -0.025
+0
VNBXR 0103-005S 3 ◦
1 26.5 0.85 2.5 0.2
0105-005S 5 ◦
01503-005S 3 ◦
1.5 26.5 1.3 2.75 0.2
Boring
01505-005S 5 ◦
0206-005S 2 26.5 6 3 0.25 ◦
3.9 0.05
0311-005S 3 30.8 11 2.6 3.5 0.4 ◦
03511-005S 30.8 11 ◦
3.5 3.1 3.75 0.45
03516-005S 39.8 16 ◦
0411-005S 30.8 11 ◦
4 3.5 4 0.5
0420-005S 39.8 20 ◦
VNBXR 01503-01S 3 ◦
1.5 26.5 1.3 2.75 0.2
01505-01S 5 ◦
0206-01S 2 26.5 6 1.8 3 0.25 ◦
0311-01S 3 30.8 11 2.6 3.5 0.4 ◦
3.9 0.1
03511-01S 30.8 11 ◦
3.5 3.1 3.75 0.45
03516-01S 39.8 16 ◦
0411-01S 30.8 11 ◦
4 3.5 4 0.5
0420-01S 39.8 20 ◦
VNBXR 0411-02S 30.8 11 ◦
4 3.9 3.5 4 0.5 0.2
0420-02S 39.8 20 ◦
Fig.1
● Toolholder Dimensions
Dimension Spare Parts Applicable Insert
Insert
Shape
Wrench Setscrew
Stock
F
SVNSR 1010K-12-06XN ◦ 29 6
10 10 125 45 10 10
1010K-12-11XN ◦ 33 11
1212M-12-06XN ◦ 29 6
1212M-12-11XN ◦ 12 12 150 45 10 - 12 33 11
mm Fig.1 SB-3080TR LTW-10S SP3×4 VNBXR◦◦◦◦
1212M-12-20XN ◦ 42 20
1616M-12-06XN ◦ 29 6
Boring
1616M-12-11XN ◦ 16 16 150 45 16 16 33 11
1616M-12-20XN ◦ 43 20
■
H H
qD2
qD1
qD1
qD2
Note 2
Note 2
F
F
L2 Note 1 L2 Note 1
L1 L1
Setscrew (SP3×4)
Setscrew (SP3×4)
Fig.1 Fig.2
● Toolholder Dimensions
Dimension Spare Parts Applicable Insert
Insert
Shape
Wrench Setscrew
Stock
S12G- SVNR12XN ◦ 12 20 11 80 23 2
mm
S14G- SVNR12XN ◦ 14 20 13 90 23 2
S15H- SVNR12XN ◦ inch .625 .945 .590 3.937 .905 .079
S16H- SVNR12XN ◦ mm 16 24 15 100 23 2
S19H- SVNR12XN ◦ .750 .945 .669 3.937 .945 .079 Fig.1 SB-3080TR FT-10 SP3×4
inch
S19N- SVNR12XN ◦ .750 .945 .669 6.299 .945 .079
S20H- SVNR12XN ◦ mm 20 24 18 100 24 2 VNBXR◦◦◦◦-◦◦◦
S25H- SVNR12XN ◦
1.000 1.181 .905 3.937 .945 .079
S25Q- SVNR12XN ◦ inch
1.000 1.181 .905 7.086 .945 .079
S19H- SVNR12SXN ◦ .750 .728 .669 3.397 .905 .079
S20H- SVNR12SXN ◦ 20 19.5 18 100 23 2
Fig.2 SB-3080TR FT-10 SP3×4
S22K- SVNR12SXN ◦ mm 22 21.5 20 125 23 2
S25.0G- SVNR12SXN ◦ 25 24.5 23 90 23 2
qD
5° H
5° NB Type (Without Chipbreaker)
qA
F
15°
S
rε
L2
°
14
L1
L3
0°
Detail of chipbreaker
• Right-hand shown
°
15
14
°
S
1.5
rε
L2
F Detail of chipbreaker L3
L1
• Right-hand shown
Carbon steel / Alloy steel 100~330 - ~.012 ~.0012 ~.016 ~.0016 ~.018 ~.0028 ~.02 ~.004
Stainless Steel 100~270 - ~.012 ~.0008 ~.016 ~.0012 ~.018 ~.002 ~.02 ~.003 Coolant
Non-ferrous Metal - 100~330 ~.012 ~.002 ~.016 ~.0024 ~.018 ~.004 ~.02 ~.006
qD2
H
H
H
°
65
qD
qD
5 10 5 10
qd1
1
qd2
qD
5 10
q9
qd1
qd2
qd2
qd1
30°
Shape
Stock
for
Description Machine
Applicable
*qd1 qD1 qD2 qd2 H L1 L2 L3 Manufacturer
Inserts
PSH 0212-80 ◦ 2
0312-80 ◦ 3
6
HS3×4P LW-1.5
F
0412-80 ◦ 4
12 16 11 80 20 - Fig.1
0512-80 ◦ 5
HS4×4P LW-2
0612-80 ◦ 6
8
0712-80 ◦ 7
General use
PSH 0216-100 ◦ 2
HS3×4P LW-1.5
Boring
0316-100 ◦ 3
6
0416-100 ◦ 4
16 - 15 100 - - Fig.2
0516-100 ◦ 5
HS4×4P LW-2
0616-100 ◦ 6
8
0716-100 ◦ 7
PSH 0220-120 ◦ 2 Amada Wasino
11 HS3×4P LW-1.5
0320-120 ◦ 3 Eguro
6
0420-120 ◦ 4 Citizen Machinery
20 17.5 19 120 20 9 Fig.3
0520-120 ◦ 5 Precision Tsugami
HS4×4P LW-2 Miyano
0620-120 ◦ 6
8 7.5 General use
0720-120 ◦ 7
PSH 0225.0-135 ◦ 2
11.5 HS3×4P LW-1.5 Amada Wasino
0325.0-135 ◦ 3
6 Eguro
0425.0-135 ◦ 4
25 18 24 135 23 9.5 Fig.3 Precision Tsugami
0525.0-135 ◦ 5
HS4×4P LW-2 Miyano
0625.0-135 ◦ 6 General use
8 8
0725.0-135 ◦ 7 Boring
PSH 0219-120 ◦ 2 (HPB) F24
11 HS3×4P LW-1.5
0319-120 ◦ 3
6
0419-120 ◦ 4 19.05
17.5 18 120 20 9 Fig.3 Back Boring
0519-120 ◦ 5 (.75")
HS4×4P LW-2 (HPBT) F24
0619-120 ◦ 6
8 7.5
0719-120 ◦ 7
Citizen Machinery Grooving
PSH 0225-120 ◦ 2
11.5 HS3×4P LW-1.5
0325-120 ◦ 3 (HPG) G66
6
0425-120 ◦ 4 25.4
18 24.4 120 23 9.5 Fig.3
0525-120 ◦ 5 (1") Face
HS4×4P LW-2
0625-120 ◦ 6
8 8 Grooving
0725-120 ◦ 7
(HPFG) G87
PSH 0222-135 ◦ 2
11.5 HS3×4P LW-1.5
0322-135 ◦ 3
6 Threading
0422-135 ◦ 4 Star Micronics
22 18 21 135 22 9.5 Fig.3
0522-135 ◦ 5 Nomura (HPT) J27
HS4×4P LW-2
0622-135 ◦ 6
8 8
0722-135 ◦ 7
PSH 0223-120 ◦ 2
11.5 HS3×4P LW-1.5
0323-120 ◦ 3
6
0423-120 ◦ 4
23 18 22 120 22 9.5 Fig.3 Nomura
0523-120 ◦ 5
HS4×4P LW-2
0623-120 ◦ 6
8 8
0723-120 ◦ 7
*: Length of qd1 portion...20mm PH02,PH03,PH04)
...25mm PH05,PH06,PH07)
·Choose sleeves (qd1) to meet with qD dimension of tip-bar.
·Machine manufacturers in random order.
qD
5° PSB$0202 type
PSB$0303 type
F
Shown in figure to left.
15°
S
R
L1
H
5°
qD
qA
F
15°
L2
S
Cermet, Coated, Carbide
R
L1 -NBS type (Without Chipbreaker)
L3 CBN, Diamond
F • Right-hand Shown
qD
qA
5° 5°
Boring
15°
S
F
1.5 L2
R L1
L3
• Right-hand Shown
● Micro-Bar Dimensions
Min. Insert Grade
Bore Dimension (mm) PVD Coated
KW10 Carbide
TC60 Cermet
Dia. PCD
Carbide
Description
KBN510
KPD001
KPD010
PR630
PR915
PR930
qA qD H L1 L2 L3 F S R
Stock
Shape Description
Description) Micro-Bar
qD1qD2 qd1 qd2 H L1 L2
◦
qD2
L2 L1
PSBT$0515-70S
0616-80 -0616 ◦ 5.8 PSB$0606-70S/NBS
0716-80 -0716 6.8
qd2
qd1
◦ PSB$0707-80S/NBS
0.071
Boring
PH 10-2MM PSB$0202-50S/NBS
(1.8mm)
0.110
10-3MM ● PSB$0303-50S/NBS
(2.8mm)
0.150 PSB$0404-60S/NBS
Unit (Inch)
10-4MM ●
(3.8mm) 3/8-24 PSBT$0415-60S
- 0.625 0.575 3.213 0.787 SLS-1 LW-2
0.189 UNF PSB$0505-70S/NBS
10-5MM
(4.8mm) PSBT$0515-70S
0.875
0.228
10-6MM ● PSB$0606-70S/NBS
(5.8mm)
0.268
10-7MM ● PSB$0707-80S/NBS
(6.8mm)
KPD010
KBN510
PR915
PR930
TC630
PSBT05
KW10
TC60
Material
D.O.C. Feed Rate D.O.C. Feed Rate D.O.C. Feed Rate D.O.C. Feed Rate
(in) (ipr) (in) (ipr) (in) (ipr) (in) (ipr)
Carbon Steel / Alloy Steel ~.012 ~.0012 ~.016 ~.0016 ~.018 ~.0028 ~.02 ~.004
200~400 100~330 100~330
Stainless Steel ~.012 ~.0008 ~.016 ~.0012 ~.018 ~.002 ~.02 ~.003
170~330 100~270 100~270
Coolant
Hardened Mat'l
Non-ferrous Metal ~.012 ~.002 ~.016 ~.0024 ~.018 ~.004 ~.02 ~.006
~330
: 1st Recommendation : 2nd Recommendation
straight hole(qd)
5°
5°
qA
qA
qD
qD
5° w
F
L4
F
w L2
L2 H
L1
H L3
L1 shank dia. straight hole
qD dia. (qd)
0° 0°
q8 q2.5
L4
q10 (.375") q3
q12 (.500") q4
Fig.1 Fig.2 q16 (.625")
5°
q20 (.75") q5
qA
q25 (.1")
qD
F
• Right-hand Shown w L2
L5
L-hand Insert for HR-hand Toolholder, R-hand Insert for L-hand Toolholder.
L1
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Dia. ClampScrew Wrench
Shape
Applicable θ
Description
Unit
Insert
F R L qA qD H L1 L2 L3 L4 F
A06M-SCLC$2AE ● ● CCGW 0.480 0.375 0.336 6 0.787 0.937 0.803 0.236 12°
CCMT SB-
215_ FT-8
CCGT 2545TR
A08M-SCLC$2AE ● ● CCMW 0.600 0.500 0.461 6 0.945 1.217 0.969 0.276 10°
Boring
A10R-SCLC$3AE ● ● inch
CCET
0.770 0.625 0.586 8 1.181 1.339 1.205 0.354 10° 1/64 Yes Fig.2
CCGT SB-
A12S-SCLC$3AE ● ● CCGW 32.5_ 0.930 0.750 0.711 10 1.417 1.874 1.437 0.413 8° FT-15
CCMT 4065TR
CCMW
A16T-SCLC$3AE ● ● 1.200 1.000 0.961 12 1.811 2.189 1.827 0.531 6°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CC_ B45-B49 - C11 C19
5° 5°
5°
qA
qA
qD
F
F
w L2 w L2
H H
L3 L5
L1 L1
0° 5°
L4 L6
• Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Dia. Clamp Screw Wrench
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F
S08X-SCLC$06-10A ◦ ◦
CCGW
10 8 7 120 16 20 17 5 14°
CCMT
S10L-SCLC$06-12A ◦ ◦ 215_ 12 10 9 140 20 25 21 6 12° SB-2545TR FT-6
CCGT
CCMW F
S12M-SCLC$06-14A ◦ ◦ 14 12 11 150 24 30 25 7 10°
mm 0.4 No
S16Q-SCLC$09-18A ◦ ◦ CCET 18 16 15 180 30 34 31 9 10°
CCGT
S20R-SCLC$09-22A ◦ ◦ CCGW 32.5 22 20 19 200 36 49 37 11 8° SB-4065TR FT-15
CCMT
S25S-SCLC$09-27A ◦ ◦ CCMW 27 25 24 250 46 55 46 13.5 6°
Boring
■ C/E-SCLC-A Carbide Shank Bar (Boring/Internal Facing) C-SCLC-A(C06J-SCLCR04-07A) F24 fig4
E-SCLC-A(E16X-SCLCR09-18A)
Max.
F24 fig5 Overhang Length L/D=~7
C/E-SCLC-A F24
L3 straight hole(qd)
5° 5° shank dia. straight hole
qD dia. (qd)
NEW
qD
qD
qA
5°
qA
q8
I T E M
F
F
w w
q3
L2 H L2 H q10
L1 L1 q12
q4
q16
0°
q20
0° q6
q25
L4
L4
Fig.5
Fig.4
•2° for C04G-SCLC$03-05A
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F
5° straight hole(qd)
qA
5°
qD
F
w L2 shank dia. straight hole
H
L3
L1 qD dia. (qd)
(.312") q2.5
05°
q10 (.375") q3
q12 (.500") q4
L4 q16 (.625")
Fig.1 q20 (.75") q5
q25 (.1")
• 0° for A05K-SCLP$2AE
• Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
5°
qA
F
qD
5°
F
w L2 H
L3
L1
5°
L4
Boring
Fig.2
• Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description Insert θ
R L qA qD H L1 L2 L3 L4 F
A05K-SCLP$2AE ● ● CPGT 215 0.413 0.312 0.273 5 0.630 0.760 0.669 0.197 10° SB-2545TR FT-8
CPMB
A06M-SCLP$2.5AE ● ●
CPMH
0.480 0.375 0.336 6 0.787 0.961 0.791 0.236 5°
SB-3060TR FT-10
Excellent Bar
2515_
CPGB
A08M-SCLP$2.5AE ● ●
CPMT 0.580 0.500 0.461 6 0.945 1.201 0.961 0.276 4°
inch 1/64 Yes Fig.1
A10R-SCLP$3AE ● ●
CPMB
0.700 0.625 0.586 8 1.181 1.461 1.189 0.354 3.5°
CPMH
A12S-SCLP$3AE ● ●
CPMT
32_ 0.825 0.750 0.711 10 1.417 1.780 1.421 0.413 2° SB-4065TR FT-15
CPGB
A16T-SCLP$3AE ● ● 1.200 1.000 0.961 12 1.811 2.185 1.815 0.531 0°
CPMB
A10L-SCLP$08-12AE ◦ ◦
CPMH
12 10 9 140 20 25 20 6 5°
CPGB
2515_ SB-3060TR FT-10
A12M-SCLP$08-14AE ◦ ◦ CPMT
14 29 24 7
12 11 150 24 4°
Excellent Bar
A12M-SCLP$09-16AE ◦ ◦ 16 31 24 8
mm
CPMB
0.4 Yes Fig.1
A16Q-SCLP$09-18AE ◦ ◦ CPMH
18 16 15 180 30 37 30 9 3.5°
CPMT
32_ SB-4065TR FT-15
A20R-SCLP$09-22AE ◦ ◦ CPGB 22 20 19 200 36 47 37 11 2°
S12M-SCLP$09-16A ◦ ◦ 16 31 24 8
mm
CPMB
0.4 No Fig.2
S16Q-SCLP$09-18A ◦ ◦ CPMH
18 16 15 180 30 37 30 9 3.5°
CPMT
32_ SB-4065TR FT-15
S20R-SCLP$09-22A ◦ ◦ CPGB 22 20 19 200 36 47 37 11 2°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CP_ B50-B51 - C11-C12 C19
L3
5° straight hole(qd)
5°
qD
qA
F
w L2 H
L1 shank dia. straight hole
qD dia. (qd)
5° q10 q3
q12
q4
L4 q16
q20
q6
q25
• Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Stock Bore Dimension
Dia. Clamp Screw Wrench
Description Unit Applicable θ
R L
Insert
qA qD H L1 L2 L3 L4 F
F
E10N-SCLP$08-12A ◦ ◦ 160
E10N-SCLP$08-12A-2/3 ◦ 12 10 9 105 20 19 19 6 5°
CPGB
E10N-SCLP$08-12A-1/2 ◦ CPMB 80
Boring
CPMH
2515_ SB-3060TR FT-10
E12Q-SCLP$08-14A ◦ ◦ 180
CPMT
E12Q-SCLP$08-14A-2/3 ◦ 14 12 11 120 23 22 22 7 4°
E12Q-SCLP$08-14A-1/2 ◦ 90
E16X-SCLP$09-18A ◦ ◦ 220
mm 0.4 Yes
E16X-SCLP$09-18A-2/3 ◦ 18 16 15 145 28 27 27 9 3.5°
E16X-SCLP$09-18A-1/2 ◦ CPMB 110
E20S-SCLP$09-22A ◦ ◦ CPMT 250
CPMH 32_ SB-4065TR FT-15
E20S-SCLP$09-22A-2/3 ◦ CPGB 22 20 19 165 32 31 31 11 2°
E20S-SCLP$09-22A-1/2 ◦ CPMH 125
E25T-SCLP$09-27A ◦ ◦ 300
27 25 24 38 37 37 13.5 0°
E25T-SCLP$09-27A-2/3 ◦ 200
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CP_ B50-B51 - C11-C12 C19
qD
qA
5°
F
5°
L2 H
L1
w
∗5°
5°
∗3° for S08X-SCLC$06-10
(S05K-SCLC$2)
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F
F
CCGW
CCGT
S05K-SCLC$2 ● ● CCMT
215_ 0.394 0.312 0.282 5.00 0.625 - - 0.197 12° 0.004
CCMW
CPMB
Boring
SB-2035TR
CPMH
S06M-SCLP$2.5 ● ● CPMT 2515_ 0.472 0.375 0.334 6.00 1.000 - - 0.236 5° 1/64
CPGW
CPMH
FT-6
S08M-SCLP$3 ● ● inch CPMB 0.630 0.500 0.480 6.00 1.180 0.315 4°
S10X-SCLP$3 ● ● CPMH 0.788 0.625 0.584 7.00 1.380 0.394 3°
CPMT 32_ - - 1/64
S12R-SCLP$3 ● ● CPGB 0.984 0.750 0.710 8.00 1.560 0.492 0° SB-2050TR
CPMH
S16T-SCLP$3 ● ● 1.338 1.000 0.910 12.00 1.750 0.669 0°
CCGW
CCGT SB-2050TR
S08X-SCLC$06-10 ◦ ◦ CCMT
215_ 10 8 7 120 17 - - 5 12° 0.2 FT-6
CCMW
S10M-SCLP$08-12 CPMB
◦ ◦ 12 10 9 150 23 6 5°
CPMH
mm
CPMT 2515_ - -
CPGB
S12M-SCLP$08-14 ◦ ◦ CPMH 14 12 11 150 26 7 4°
◦ ◦ SB-2545TR FT-8
S12M-SCLP$09-16 16 12 11 150 29 8 4° 0.4
S16N-SCLP$09-18 ◦ ◦ CPMB 18 16 15 160 32 9 3.5°
CPMH
S16Q-SCLP$09-20 ◦ ◦ CPMT
32_ 20 16 15 180 34 - - 10 3°
S20R-SCLP$09-25 ◦ ◦ CPGB 25 20 19 200 37 12.5 0°
S25S-SCLP$09-30 ◦ ◦ 30 25 24 250 40 15 0° SB-4065TR FT-15
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CC_ B45-B49 C11
- C19
CP_ B50-B51 C11-C12
■ S...SCLP(C)-E Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5
5° 5°
qA
qA
F
5°
qD
F
w L2 5° H
L2
L1 w L1
∗5°
0°
5°
∗3° for S08X-SCLC$06-10E
Fig.1 Fig.2
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F
F
S10H-SCLC$03-05E ◦ ◦ CCET 5 10 9 100 24 - - 2.5 15°
CCGT 1109_ 0.2
S10H-SCLC$03-06E ◦ ◦ CCMW 6 10 9 100 28 - - 3 13° SB-2035TR
Fig.1
◦ ◦ CCET
S10J-SCLC$04-07E 7 10 9 110 32 - - 3.5 13°
CCGT
Boring
CCMW
1411_ 0.2
S10J-SCLC$04-08E ◦ ◦ CCGW 8 10 9 110 37 - - 4 11°
CCGW FT-6
CCGT
S08X-SCLC$06-10E ◦ ◦ CCMT
215_ 10 8 7 120 17 - - 5 12° 0.2
mm CCMW SB-2050TR
Fig.2
S12M-SCLP$08-14E ◦ ◦ CPGB 14 12 11 150 26 - - 7 4°
S12M-SCLP$09-16E ◦ ◦ 16 12 11 150 29 8 4°
CPMB - -
S16Q-SCLP$09-18E ◦ ◦ CPMH 18 16 15 180 32 9 3.5°
CPMT
32_ 0.4 SB-2545TR FT-8
S16R-SCLP$09-20E ◦ ◦ 20 16 15 200 34 10 3°
CPGB - -
S20X-SCLP$09-25E ◦ ◦ 25 20 19 220 37 12.5 0°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CC_ B45-B49 C11
- C19
CP_ B50-B51 C11-C12
5°
5°
Fig.2
•Right-hand Shown Fig.1 L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min.
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F
F
CCET
Fig.1
C025X-SCLC$1.1 ** ● CCGT 1109_ 0.197 0.156 0.148 3.543 0.315 - - 0.098 15° 0.008 SB-1630TR FT-6
CCMW
CCGW
CCGT
C05K-SCLC$2 ● 215_ 0.394 0.312 0.282 5.00 0.625 - - 0.197 12° 0.004 SB-2545TR FT-8
Boring
CCMT
CCMW
inch
C06M-SCLP$2.5 ● 2515_ 0.472 0.312 0.334 6.00 1.000 - - 0.236 5° 1/64 SB-2545TR FT-10
Fig.2
CPMB
C08R-SCLPR3 ●
CPMH
0.630 0.500 0.480 8.00 1.180 - - 0.315 4°
CPMT
C10S-SCLPR3 ●
CPGB
32_ 0.788 0.625 0.584 10.00 1.380 - - 0.394 3° 1/64 SB-4TR FT-15
Fig.1
- - FT-6
C06J-SCLC$04-07 ◦ ◦ CCET 7 6 5.4 110 - 3.5 13°
CCGT
1411_ 0.2 SB-2040TR
CCMW
C07K-SCLC$04-08 ◦ ◦ CCGW 8 7 6.4 125 - 4 11°
CCGW - -
CCGT
C08L-SCLC$06-10 ◦ ◦
CCMT
215_ 10 8 7 140 10 5 10° 0.2 SB-2545TR FT-8
CCMW
C10N-SCLP$08-12 ◦ ◦ CPMB 12 10 9 160 12 - - 6
CPMH
C10N-SCLP$08-12-1/2 ◦
CPMT
2515_ 12 10 9 80 12 - - 6 8° 0.4 SB-3STR FT-10
C10N-SCLP$08-12-2/3 ◦ mm CPGB 12 10 9 105 12 - - 6
C12Q-SCLP$09-16 ◦ ◦ 16 12 11 180 14 - - 8
C12Q-SCLP$09-16-1/2 ◦ 16 12 11 90 14 - -- 8 5° 0.4
Fig.2
C12Q-SCLP$09-16-2/3 ◦ 16 12 11 120 14 - - 8
C20S-SCLP$09-25 ◦ ◦ 25 20 19 250 17 - - 12
C20S-SCLP$09-25-1/2 ◦ 25 20 19 125 17 - - 12 0°
C20S-SCLP$09-25-2/3 ◦ 25 20 19 165 17 - - 12
** Optional sleeve SL2.5-10 (.625inch dia.) is available. (Sleeve screw: SLS-2, sleeve wrench: LW-2)
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CC_ B45-B49 C11
- C19
CP_ B50-B51 C11-C12
5°
5°
qD
qA
F
5° H
L2
w L1
∗ 5°
5°
•Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
Min.
Description θ
Insert
R L qA qD H L1 L2 F G
Boring
CCGW
A10X-SCLC$06-12 ◦ ◦ 12 10 9 120 23 6 10°
CCGT
215_ 0.4 SB-2545TR FT-8
CCMT
A12X-SCLC$06-14 ◦ ◦ CCMW 14 12 11 120 25 7 8°
mm
A12X-SCLC$06-16 ◦ ◦ 16 12 11 120 29 8 7°
NEW
CCET
I T E M
A16M-SCLC$09-20 ◦ ◦
CCGT 20 16 15 150 34 10 8°
CCMT 325_ 0.8 SB-4TR FT-15
CCGW
A20Q-SCLC$09-25 ◦ ◦ 25 20 19 180 37 12.5 6°
CCMW
■ E...SCLP (C) Carbide Twin-Hole Bar (Boring / Internal Facing) Max. Overhang‑Length L/D=~7
5°
5°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Applicable Coolant Sleeve / Joint F92
● Toolholder Dimensions
Min.
Std. Coner R (rε)
Spare Parts
Stock Bore Dimension
Dia. Insert Screw Wrench
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 F G
CCGW
CCGT
E08L-SCLC$06-10 ◦ ◦
CCMT
215_ 10 8 7 140 10 5 10° 0.2 SB-2545TR FT-8
CCMW
CPMB
CPMH
E10N-SCLP$08-12 ◦ ◦ CPMT 2515_ 12 10 9 160 12 6 8° 0.4 SB-3STR FT-10
mm CPGB
CPMH
E12Q-SCLP$09-16 ◦ ◦ CCET 16 12 11 180 14 8 5°
CCGT
E16X-SCLP$09-20 ◦ ◦ CCMT 325_ 20 16 15 220 15 10 3° 0.4 SB-4TR Ft-15
CCGW
E20S-SCLP$09-25 ◦ ◦ CCMW 25 20 19 250 17 12.5 0°
5°
qD
qA
F
5° H
L2
w L1
∗ 5°
G
5° ∗3° for A08H-SCLC$06-10E
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 F G
F
CCET
S06H-SCLC$1.1E ● CCGT 1109_ 0.197 0.375 0.335 4.00 0.900 0.098 - 15° SB-1630TR FT-6
CCMW
CCGW
CCGT
A05H-SCLC$2E ●
CCMT
215_ 0.394 0.312 0.281 4.00 0.650 0.197 #10-32 12° SB-2545TR FT-8
Boring
CCMW
inch CPMB 0.016
CPMH
A06X-SCLP$2.5E ●
CPMT
2515_ 0.472 0.375 0.336 4.75 0.900 0.236 #10-32 5° SB-3STR FT-8
CPGB
A08X-SCLP$3E ● CPMB 0.632 0.500 0.461 4.75 1.140 0.315 1/4-28 4°
CPMH
A10M-SCLP$3E ●
CPMT
32_ 0.709 0.625 0.586 6.00 1.220 0.354 5/16-24 3° SB-4TR FT-15
A12X-SCLP$09-16E ◦ ◦ 16 12 11 120 29 8 4°
CPMB
A16M-SCLP$09-18E ◦ ◦ CPMH 18 16 15 150 31 9 3.5°
32_ 0.4 SB-4TR FT-15
A16M-SCLP$09-20E ◦ ◦ CPMT 20 16 15 150 34 10 3°
CPGB
A20Q-SCLP$09-25E ◦ ◦ 25 20 19 180 37 12.5 0°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CC_ B45-B49 C11
- C19
CP_ B50-B51 C11-C12
■ A-SDUC-AE Excellent Bar (Copying) Max. Overhang Length L/D=~5.5
inner hole dia. of A16Q-SDUC$07-14AE (q2.5)
inner hole dia. of A20R-SDUC$11-20AE (q3)
outer hole dia.(q5)
L2
L2 straight hole(qd)
3°
3°
qA
qD
qD
qA
shank dia. straight hole
F
qD dia. (qd)
S
H 20 w H
S
w
L1 L1 q10 q3
3˚ q12 q4
3˚
30° q16
L4 q20 q5
L4
Fig.1 Fig.2 q25
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Coolant Hole
Stock Bore Dimension
Dia. ClampScrew Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S F
Fig.1
A10R-SDUC$2AE ● ● inch
DCMT
0.787 0.625 0.586 8 0.827 1.031 0.459 0.130 5° 1/64 Yes
Boring
A12S-SDUC$3AE ● ● DCMW 1.063 0.750 0.711 10 0.866 1.386 0.650 0.240
325_ SB-4065TR FT-15
A16T-SDUC$3AE ● ● 1.300 1.000 0.961 12 0.945 1.461 0.748 0.240
A16Q-SDUC$07-14AE ◦ ◦ 215_ 14 16 15 180 28 23 10.8 4.4 SB-2560TR FT-8
Fig.1
5° 0.4
A20R-SDUC$11-20AE ◦ ◦ 325_ 20 20 19 200 48 30 15.6 6.1 SB-4065TR FT-15
A10L-SDUC$07-14AE ◦ ◦ 14 10 9 140 19 20 8.7
DCGT
A12M-SDUC$07-16AE ◦ ◦ 215_ 16 12 11 150 24 9.7 3.3 SB-2560TR FT-8
mm DCGW Yes
A16Q-SDUC$07-20AE ◦ ◦ DCMT 20 21 26 11.7
Fig.2
DCMW 16 15 180 5° 0.4
A16Q-SDUC$11-23AE ◦ ◦ 23 31 14.5
A20R-SDUC$11-27AE ◦ ◦ 325_ 27 20 19 200 23 36 16.5 6.1 SB-4065TR FT-15
A25S-SDUC$11-32AE ◦ ◦ 32 25 24 250 24 39 19
■ S-SDUC-A Steel Bar (Copying) Max. Overhang Length L/D=~4
L2 L2
3˚
3˚
qA
qD
qA
qD
F
F
H w H
S
S
w
L1 L1
3˚ 3˚
30° L4 L4
Fig.1 Fig.2
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Std. Coner R (rε)
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
5° 0.4
S20R-SDUC$11-20A ◦ ◦ 325_ 20 20 19 200 48 30 15.6 6.1 SB-4065TR FT-15
S10L-SDUC$07-14A ◦ ◦ 14 10 9 140 19 20 8.7
DCGT
S12M-SDUC$07-16A ◦ ◦ 215_ 16 12 11 150 24 9.7 3.3 SB-2560TR FT-8
mm DCGW No
S16Q-SDUC$07-20A ◦ ◦ DCMT 20 21 26 11.7
Fig.2
qD
qA
F
shank dia. straight hole
S
H
w qD dia. (qd)
L1
L3
q10 q3
q12
3° q4
q16
30° q20
L4 q6
q25
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Coolant Hole
Stock Bore Dimension
Dia. Clamp Screw Wrench
Applicable
Unit
Description Insert θ
F R L qA qD H L1 L2 L3 L4 F S
E12Q-SDUC$07-16A ◦ ◦ 180
I T E M
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DC_ B52-B58 - C12 C20
qD
qA
F
S
17.5° w L2 H
L1 shank dia. straight hole
qD dia. (qd)
0° q10 q3
q12 q4
L4
q16
q20 q5
q25
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Stock Dimension
Dia. Clamp Screw Wrench
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
F
A06M-SDQC$2AE ● ●
DCGT 0.512 0.375 0.336 6 0.736 0.783 0.295 0.083 10°
A08M-SDQC$2AE ● ● DCMT 215_ 0.630 0.500 0.461 6 0.866 1.051 0.364 0.102 8° SB-2560TR FT-8
inch 1/64 Yes
A10R-SDQC$2AE ● ● DCGW 0.787 0.625 0.586 8 0.984 1.256 0.443 0.102 6°
A12S-SDQC$3AE ● ● DCMW 325_ 0.980 0.750 0.711 10 1.220 1.390 0.565 0.146 5° SB-4065TR FT-15
A10L -SDQC$07-13AE ◦ ◦ 13 10 9 140 19 21 7.5 2.1 10°
DCGT 215_
Boring
A12M-SDQC$07-16AE ◦ ◦ 16 12 11 150 22 25 9.25 2.6 8° SB-2560TR FT-8
DCMT
A16Q-SDQC$07-20AE ◦ ◦ mm 20 16 15 180 25 32 11.3 2.6 6° 0.4 Yes
DCGW
A20R-SDQC$11-25AE ◦ ◦ DCMW 325_ 25 20 19 200 31 37 14.4 3.7 5°
SB-4065TR FT-15
A25S-SDQC$11-30AE ◦ ◦ 30 25 24 250 38 45 16.9 3.7 4°
qD
qA
F
17.5° w L2 H
L1
0°
L4
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Bore
Coolant Hole
Stock Dimension
Dia. Clamp Screw Wrench
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DC_ B52-B58 - C12 C20
qD
qA
shank dia. straight hole
F
qD dia. (qd)
S
17.5° w L2 H
L1 q10 q3
q12
q4
0° q16
q20
q6
L4 q25
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Stock Bore Dimension
Std. Coner
Applicable Dia. Clamp Screw Wrench
R (rε)
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F S
E10N-SDQC$07-13A ◦ ◦ 160
13 10 9 20 - 19 7.5 2.1 10°
F E10N-SDQC$07-13A-2/3 ◦ DCGT 105
E12Q-SDQC$07-16A ◦ ◦ DCMT 180
DCGW
215_ 16 12 11 23 - 22 9.25 2.6 8° SB-2560TR FT-8
E12Q-SDQC$07-16A-2/3 ◦ 120
DCMW
E16X-SDQC$07-20A ◦ ◦ 220
mm 20 16 15 28 - 27 11.3 2.6 6° 0.4 Yes
E16X-SDQC$07-20A-2/3 ◦ 145
E20S-SDQC$11-25A ◦ ◦ DCGT 250
25 20 19 32 - 31 14.4 3.7 5°
Boring
■ A-SDZC-AE Excellent Bar (Back Boring) A-SDZC-AE(A20R-SDZCRL11-20AE) F31 fig1 A-SDZC-AE(A16Q-SDZCRL07-20AE) Max. Overhang Length L/D=~5.5
F31 fig2
qD
qA
F
F
S
w H 20
L5 L2
w L5 L2 H shank dia. straight hole
L1 L1 qD dia. (qd)
30° L4
q10 q3
3° 3° q12 q4
q16
L4
q20 q5
Fig.1 q25
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Stock Dimension
Coolant Hole
Bore
Dia. Wrench
Clamp Screw
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L5 F S
5° 0.4
A20R-SDZC$11-20AE ◦ ◦ DCGT 325_ 20 20 19 200 40 15 15.6 6.1 SB-4065TR FT-15
DCMT
A10L-SDZC$07-14AE ◦ ◦ 14 10 9 140 14 9.5 8.7 3.3 SB-2545TR
DCGW
A12M-SDZC$07-16AE ◦ ◦ DCMW 215_ 16 12 11 150 14 10.5 9.7 3.3 FT-8
mm Yes SB-2560TR
A16Q-SDZC$07-20AE ◦ ◦ 20 16 15 180 14 10.5 11.7 3.3
Fig.2
5° 0.4
A16Q-SDZC$11-23AE ◦ ◦ DCGT 23 16 15 180 15 15 14.5 6.1
DCMT
A20R-SDZC$11-27AE ◦ ◦ 325_ 27 20 19 200 15 15 16.5 6.1 SB-4065TR FT-15
DCGW
A25S-SDZC$11-32AE ◦ ◦ DCMW 32 25 24 250 15 15 19 6.1
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DC_ B52-B58 - C12 C20
S-SDZC-A F31 3°
3°
qA
qD
qD
3°
qA
F
F
S
S
w L5 L2 H
w L5 L2 H
L1 L1
L4 L4
30°
3° 3°
Fig.2
Fig.1
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Bore
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L5 F S
Fig.1
5° 0.4
S20R-SDZC$11-20A ◦ ◦ 325_ 20 20 19 200 40 15 15.6 6.1 SB-4065TR FT-15
S10L-SDZC$07-14A ◦ ◦ 14 10 9 140 14 9.5 8.7 3.3 SB-2545TR
DCGT
S12M-SDZC$07-16A ◦ ◦ 215_ 16 12 11 150 14 10.5 9.7 3.3 FT-8
mm DCMT No SB-2560TR
S16Q-SDZC$07-20A ◦ ◦ DCGW 20 16 15 180 14 10.5 11.7 3.3
Fig.2
5° 0.4
Boring
DCMW
S16Q-SDZC$11-23A ◦ ◦ 23 16 15 180 15 15 14.5 6.1
S20R-SDZC$11-27A ◦ ◦ 325_ 27 20 19 200 15 15 16.5 6.1 SB-4065TR FT-15
S25S-SDZC$11-32A ◦ ◦ 32 25 24 250 15 15 19 6.1
3° straight hole(qd)
3°
qD
qA
F
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Stock Dimension
Coolant Hole
Bore
Dia. Clamp Screw Wrench
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L5 F S
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DC_ B52-B585 - C112 C20
qD
F
qA
S
L2 H
w L1
30°
3°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 F S
F
S08M-SDUC$2 ● ● 0.564 0.500 0.480 6.00 1.125 0.346 0.145 5°
215_ 1/64 SB-2560TR FT-8
DCGT
S10X-SDUC$2 ● ● 0.564 0.625 0.584 7.00 1.125 0.346 0.145 5°
DCMT
inch
DCGW
S12R-SDUC$3 ● ● DCMW 0.750 0.750 0.710 8.00 1.500 0.476 0.224 5°
Boring
3°
qD
F
H
S
qA L1
w
30°
3°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Std. Coner R (rε)
Spare Parts
Stock Bore Dimension
Dia. Insert Screw Wrench
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 F S
DCGT
S16Q-SDUC$11-25E ◦ ◦ 25 16 15 180 - 14.1 6.1
DCMT
325_ 0.8 SB-4085TR FT-15
DCGW
S20Q-SDUC$11-32E ◦ ◦
DCMW 32 20 19 180 - 16.1 6.1
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DC_ B52-B58 - C12 C20
qD
F
qA H
S
L1
30° w 3°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 F S
Boring
DCMT
C16X-SDUC$11-25 ◦ ◦
DCGW
325_ 25 16 15 220 - 14.3 6.1 5° 0.8 SB-4085TR FT-15
DCMW
C20S-SDUC$11-32 ◦ ◦ 32 20 19 250 - 16.3 6.1 5°
3°
qD
F
30° qA
L3 L2 H
w L1
3°
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
● Toolholder Dimensions
Min.
Std. Coner R (rε)
Spare Parts
Stock Bore Dimension
Dia. Insert Screw Wrench
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 F S
DCGT
S10X-SDZC$2 ● ● 0.630 0.625 0.596 7.00 1.52 0.491 0.449 0.173 5° 1/64
DCMT
215_ SB-2560TR FT-8
DCGW
S10Q-SDZC$2 ● ● DCMW 0.550 0.625 0.596 7.00 1.18 0.491 0.410 0.173 5° 1/64
inch
DCGT
S12R-SDZC$3 ● ● 0.787 0.750 0.710 8.00 1.60 0.590 0.595 0.240 5° 1/32
DCMT
325_ SB-4085TR FT-15
DCGW
S16X-SDZC$3 ● ● DCMW 0.984 1.000 0.960 9.00 2.09 0.590 0.693 0.240 5° 1/32
DCGT
S16Q-SDZC$07-14 ◦ ◦ 14 16 14 180 30 10 10.4 4.4 5°
DCMT
215_ 0.4 SB-2560TR FT-8
DCGW
S16Q-SDZC$07-16 ◦ ◦
DCMW 16 16 14 180 35 12.5 11.4 4.4 5°
mm
DCGT
S20R-SDZC$11-20 ◦ ◦ 20 20 18 200 40 15 15.1 6.1 5°
DCMT
325_ 0.8 SB-4085TR FT-15
DCGW
S25X-SDZC$11-25 ◦ ◦
DCMW 25 25 23 220 50 15 17.6 6.1 5°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DC_ B52-B58 - C12 C20
Recommended Cutting Conditions F93~F94
F43
Screw Clamp
Boring Bars [DC Insert]
■ S...SDZC -E Excellent Bar (Back Boring) Max. Overhang‑Length L/D=~5
3°
qD
F
H
S
qA
30° w L3
L1
3°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L3 F S
F
S10M-SDZC$07-14E ◦ ◦ 14 10 9 150 9.5 8.3 3.3 5°
DCGT
DCMT
S12M-SDZC$07-16E ◦ ◦
DCGW
215_ 16 12 11 150 10.5 9.3 3.3 5° 0.4 SB-2560TR FT-8
DCMW
S16Q-SDZC$07-20E ◦ ◦ mm
Boring
DCGT
S16Q-SDZC$11-25E ◦ ◦ 25 16 15 180 15 14.1 6.1 5°
DCMT
325_ 0.8 SB-4085TR FT-15
DCGW
S20Q-SDZC$11-32E ◦ ◦ 32 20 19 180 15 16.1 6.1 5°
DCMW
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DC_ B52-B58 - C12 C20
■ C...SJLC Carbide Shank Bar (Boring / Internal Facing) Max. Overhang‑Length L/D=~7
5°
F
øA
5°
øD
L2 H
S
θ L1
2°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
5°
5° F
øA
øD
F
L3 L2 H
θ
S
L1
( )
2°
Boring
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
When using R-hand Toolholder, Use R-hand insert for machining in this direction (→).
Use L-hand insert for machining in this direction (←).
● Toolholder Dimensions
Min. Bore Spare Parts
Std. Corner-R(rε)
Stock Dimension (mm)
Dia. Clamp Screw Wrench
Description θ
R L qA qD H L1 L2 L3 F S
● Applicable Inserts
Application Finishing Finishing/Precision
Ref. Page B60 B60
Insert $-F $-FSF
Toolholder
...-SJLC$03-... JCGT1109.. JCET1109..
■ Feature of C-SJLC
1. Well balanced design minimizing bore diameter yet maintaining a smaller insert radius.
2. High flexibility of tool pass during necking.
3. Good surface finish at internal facing.
■ Feature of C-SJZC
1. Back boring bars for workpieces which require high concentric circle accuracy and are unavailable for chuck change.
2. Available for back boring and necking
3. Large clearance between cutting edge and holder (1.8mm).
straight hole(qd)
5°
qA
qD
5°
F
w
S
L2 H shank dia. straight hole
L3 qD dia. (qd)
L1
q8 q2.5
0° q10 q3
q12 q4
Fig.1 q16
L4 q5
q20
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Stock Bore Dimension
Dia. Clamp Screw Wrench
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F S
F
A08X-STLC$09-10AE ◦ ◦ 10 8 7 120 16 22 16 5 0.5 14°
TCMT 1815_ SB-2250TR FT-7
A10L-STLC$09-12AE ◦ ◦
12 10 9 140 20 26 20 6.2 0.9 12°
A10L-STLC$11-12AE ◦ ◦
mm 0.4 Yes
A12M-STLC$11-14AE ◦ ◦ TCGT 215_ 14 12 11 150 24 30 25 7.2 10°
SB-2560TR FT-8
A16Q-STLC$11-18AE ◦ ◦ TCMT 18 16 15 180 30 39 31 9.2 0.7 8°
Boring
qD
5°
F
w L2 H
L3 L1
0°
L4
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Coolant Hole
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F S
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TC_ B63-B65 - - C20-C21
5˚ 5˚ straight hole(qd)
qA
qD
qD
qA
5°
F
F
S
H
S
L2 w L2 H
w L1 L3
L1 shank dia. straight hole
0˚
5˚
qD dia. (qd)
q8 (.312") q2.5
L4
L4 q10 (.375") q3
Fig.1 Fig.2 q12 (.500") q4
q16 (.625")
q20 (.75") q5
q25 (.1")
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
R L
Insert
qA qD H L1 L2 L3 L4 F S F
Fig.1
S04H-STLB$1.2AE ● ●
TBGW 0.312 0.250 0.211 4 0.472 - 0.469 0.150 0.025 12° No
SB-
TBGT 121_ 0.008 FT-6
2035TR
Boring
TBMT
A05K-STLB$1.2AE ● ● 0.392 0.312 0.273 5 0.630 0.839 0.650 0.201 0.031 12°
A05K-STLP$1.8AE ● ● TPGB 0.392 0.312 0.273 5 0.630 0.850 0.646 0.197 0.022 10°
TPGH SB-
TPMH
1815_ FT-8
A06M- 2545TR
● ● TPMT 0.480 0.375 0.336 6 0.787 0.949 0.807 0.244 0.036 8°
STLP$1.8AE
A06M-STLP$2AE ● ●
inch
0.480 0.375 0.336 6 0.787 0.961 0.807 0.236 0.030 10°
Fig.2
TPGB Yes
A08M-STLP$2AE ● ● TPET 0.580 0.500 0.461 6 0.945 1.228 0.953 0.283 0.032 7° 1/64 SB-
TPGH 22_ FT-10
TPMH 3060TR
A10R-STLP$2AE ● ● TPMT 0.700 0.625 0.586 8 1.181 1.402 1.193 0.362 0.036 3.5°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TB_, TP_ B63, B66-B71 - C13-C14 C21-C22
5˚ 5˚
qD
qD
qA
5°
qA
F
F
L2
S
H w
S
L2 H
w L1 L3
L1
0˚ 5˚
L4 L4
Fig.1 Fig.2
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
F R L qA qD H L1 L2 L3 L4 F S
TBGW
Fig.1
S06H-STLB$06-08A ◦ ◦ TBGT 121_ 8 6 5 100 12 - 12 3.8 0.5 12° 0.2 SB-2035TR FT-6
TBMT
Boring
12 10 9 140 20 20
mm No
Fig.2
S12M-STLP$11-14A ◦ ◦ TPGB 14 12 11 150 24 30 24 7.2 0.8 7° 0.4
TPET
TPGH 22_ SB-3060TR FT-10
TPMH
S16Q-STLP$11-18A ◦ ◦ TPMT 18 16 15 180 30 36 30 9.2 3.5°
TPGB
TPGH 32_
S25S-STLP$16-27A ◦ ◦
TPMH 27 25 24 250 46 55 46 13.7 0° SB-4065TR FT-15
TPMT
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TB_, TP_ B63, B66-B71 - C13-C14 C21-C22
qD
qD
qA
5°
qA
F
F
shank dia. straight hole
S
w H w
S
L2 L2 H
L1 qD dia. (qd)
L1
q8
q3
0° 5°
q10
q12
L4 q4
L4 q16
Fig.1 Fig.2 q20
q6
q25
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown w
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F S F
TBGW
Fig.1
C06J-STLB$06-08A ◦ ◦ TBGT 121_ 8 6 5.4 110 12 - 12 3.8 0.5 12° 0.2 No SB-2035TR FT-6
TBMT
Boring
E08L-STLP$09-10A ◦ ◦ 10 8 7 140 16 15 15 5 0.5 10°
E10N-STLP$09-12A-1/2 ◦ 80
12 10 9 20 19 19
E10N-STLP$11-12A ◦ ◦ 160
E10N-STLP$11-12A-1/2 ◦ 80
E12Q-STLP$11-14A ◦ ◦ 180
mm
E12Q-STLP$11-14A-2/3 ◦ 14 12 11 120 23 22 22 7.2 0.8 7°
0.4 Yes Fig.2
TPGB
E12Q-STLP$11-14A-1/2 ◦ TPET 90
TPGH 22_ SB-3060TR FT-10
E16X-STLP$11-18A ◦ ◦ TPMH 220
TPMT
E16X-STLP$11-18A-2/3 ◦ 18 16 15 145 28 27 27 9.2 3.5°
E16X-STLP$11-18A-1/2 ◦ 110
E20S-STLP$11-22A ◦ ◦ 250
0.7
E20S-STLP$11-22A-2/3 ◦ 22 20 19 165 32 31 31 11.2 2°
E20S-STLP$11-22A-1/2 ◦ 125
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TB_, TP_ B63, B66-B71 - C13-C14 C21-C22
3°
qD
qA
F
3°
L2
S
H
L1
w
∗5°
∗0° for S08K-SWUB$08-10
and S10M-SWUB$08-12
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
Min.
Description θ
Insert
R L qA qD H L1 L2 F S
F
TBGW
S04H-STUB$1.2 ● TBGT 121_ 0.312 0.250 0.224 4.00 0.50 0.148 0.023 12° SB-1STR FT-6
TBMT
TPGB 1/64
TPET
Boring
S05K-STUP$1.5 ● TPGH 1515_ 0.392 0.313 0.270 5.00 0.75 0.196 0.020 13° SB-1TR FT-6
TPGT
TPMH
inch
S06M-STUP$1.8 ● ● TPGB 0.472 0.375 0.356 6.00 1.01 0.236 0.015 13°
TPGH
1815_ 1/64 SB-2TR FT-8
TPMT
S08M-STUP$1.8 ● ● 0.630 0.500 0.480 6.00 1.18 0.315 0.090 10°
TPMH
S10X-STUP$2 ● ● TPGB 0.787 0.625 0.584 7.00 1.38 0.394 0.100 7°
TPET
22_ 1/64 SB-3TR FT-10
TPGH
S12R-STUP$2 ● ● 0.912 0.750 0.710 8.00 1.58 0.456 0.115 5°
TPMT
TBGW
S06H-STUB$06-08 ◦ ◦ TBGT 121_ 8 6 5.4 100 13 4 0.6 12° 0.2 SB-1STR FT-6
TBMT
TPGB
TPET
S08K-STUP$08-10 ◦ ◦ TPGH 1515_ 10 8 7 125 17 5 0.4 10° 0.4 SB-1TR
TPGT
TPMH
S10M-STUP$09-12 ◦ ◦ TPGB 12 10 9 150 20 6 0.5 8°
TPGH
mm TPMT 1815_ 0.4 SB-2TR FT-8
S12M-STUP$09-16 ◦ ◦ 16 12 11 150 25 8 0.5 5°
TPMH
S16Q-STUP$11-20 ◦ ◦ TPGB 20 16 15 180 27 10 0.9 3°
TPET
22_ 0.4 SB-3TR FT-10
TPGH
S20R-STUP$11-25 ◦ ◦ 25 20 19 200 33 12.5 0.9 0°
TPMT
TPGB
TPGH
S25X-STUP$16-32 ◦ ◦
TPMT
32_ 32 25 23.4 220 42 16 0.6 0° 0.8 SB-4TR FT-15
TPMH
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TP_ B66-B71 - C13-C14 C21-C22
qD
qA
3°
F
L2 H
S
L1
w
∗5°
Right-hand Shown Fig.2 L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 F S
F
TBGW
S06H-STUB$06-08E ◦ ◦ TBGT 121_ 8 6 5.4 100 13 4 0.6 12° 0.2 SB-1STR FT-6
TBMT
TPGB
TPET
S08K-STUP$08-10E ◦ ◦
Boring
TPGH 1515_ 10 8 7 125 17 5 0.4 10° 0.4 SB-1TR FT-6
TPGT
TPMH
S10M-STUP$11-12E ◦ ◦
mm
12 10 9 150 20 6 0.6 8°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TP_ B66-B71 - C13-C14 C21-C22
Recommended Cutting Conditions F93~F94
3°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 F S
F
TBGW
C10L-STUB$06-08 ◦ ◦ TBGT 121_ 8 10 9 140 50 4 0.5 12° 0.2 SB-1STR FT-6
TBMT
C08L-STUP$08-10 ◦ ◦ 10 8 7 140 10 5 0.5 10° 0.4 SB-1TR FT-6
Boring
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TB_
B63, B66-B71 - C13-C14 C21-C22
TP_
■ A...STUP-E Excellent Bar, Twin Coolant Hole Bar Max. Overhang‑Length L/D=~5
3°
Right-hand Shown Fig.1 L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 F S
F
TPGB
TPET
A08H-STUP$08-10E ◦ ◦ TPGT 1515_ 10 8 7 100 17 5 0.4 10° 0.4 SB-1TR FT-6
TPGT
TPMH
TPGB
Boring
A10X-STUP$09-12E ◦ ◦ TPGH 12 10 9 120 20 6 0.5 8°
TPMT 1815_ 0.4 SB-2TR FT-8
A12X-STUP$09-16E ◦ TPGB 16 12 11 120 25 8 0.5 5°
TPMH
A10X-STUP$11-12E ◦ ◦ 12 10 9 120 20 6 0.6 8°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TP_ B66-B71 - C13-C14 C21-C22
3°
qD
qA
F
3°
L2 H
S
L1
w
5°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 F S
F
TPGB
TPET
E08L-STUP$08-10 ◦ ◦ TPGT 1515_ 10 8 7 140 10 5 0.4 10° 0.4 SB-1TR FT-6
TPGT
TPMH
TPGB
Boring
E10N-STUP$09-12 ◦ ◦
TPGH
12 10 9 160 11 6 0.5 8°
TPMT 1815_ 0.4 SB-2TR FT-8
TPGB
E12Q-STUP$09-16 ◦ ◦
TPMH
16 12 11 180 12 8 0.5 5°
TPGB
TPGH
E20S-STUP$16-25 ◦ TPMT 32_ 25 20 19 250 17 12.5 0.9 0° 0.8 SB-4TR FT-15
TPGB
TPMH
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TP_ B66-B71 - C13-C14 C21-C22
60°
F
60°
Boring
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 L3 F S
S06M-STWP$2 ● 0.476 0.375 0.350 6.00 0.91 0.205 0.238 0.056 0° 1/64
TPGB
S10X-STWP$2 ● inch TPGH 215_ 0.786 0.625 0.600 7.00 1.40 0.205 0.393 0.860 0° SB-3STR FT-10
1/64
S12R-STWP$2 ● 0.970 0.750 0.726 8.00 1.60 0.205 0.485 0.115 0°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TP_ B66-B71 - C13-C14 C21-C22
qD
qA
20°
F
w
S
L2 H
L1
α
STXB type: α=0°
STXP type: α=5°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
5°
qD
qA
F
F L3 L2 H
S
w L1
( ) 0°
Boring
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
When using R-hand Toolholder, use R-hand insert for machining this direction (→)
use L-hand insert for machining this direction (←).
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 L3 F S
TBGW
C06J-STXB$06 -075 ◦ ◦ TBGT 121_ 7.5 6 5.4 110 11 0.5 3.75 0.5 10° 0.3 SB-1STR
TBMT
TPGB
TPET
C08X-STXP$08 -09 ◦ ◦ TPGH 1515_ 9.0 8 7.0 143 14 0.6 4.6 0.5 10° 0.3 SB-1TR
TPGT
TPMH
mm TPGB
TPGH
C10X-STXP$09 -11 ◦ ◦
TPMH
1815_ 11.0 10 9.0 164 17 0.6 5.6 0.5 10° 0.3 SB-2TR
TPMT
TBGW
C06J-STZB$06 -085 ◦ ◦ TBGT 121_ 8.5 6 5.4 110 5 5.7 5.1 2.0 10° 0.3 SB-1STR
TBMT
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TB_
B66-B71 - C13-C14 C21-C22
TP_
3°
qD
3°
qA
S
w L2 H
L1
5°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Description θ
Insert
R L qA qD H L1 L2 F S F
TPG CPS-
S10X-CTUP$2 ● ◦ 0.625 0.625 0.584 7.00 1.25 0.313 0.03 0°
2S
FT-15
TPGR
22_ 1/64
TPM
S12X-CTUP$2 ● ◦ TPMR 1.060 0.750 0.710 7.00 1.50 0.520 0.05 0° CPS-2 - LW-2.5 - -
Boring
inch TPG
S16R-CTUP$3 ● ◦ TPGR 1.350 1.00 0.910 8.00 2.10 0.669 0.04 0°
TPM 32_ 1/32 CPS-3 - LW-3
S20S-CTUP$3 ● TPMR 1.700 1.250 1.181 10.00 2.50 0,846 0.04 0° KPT-32 SP3X10
TPU
TPG
S12L-CTUP$09-16 ◦ ◦
TPGR
1815_ 16 12 11 140 32 8 0.5 0° 0.4 CPS-1 FH-2 - - -
TPG
S16N-CTUP$11-20 ◦ ◦ 20 16 14 160 30 10 0.5 0°
TPGR
22_ 0.4 CPS-2 - -
TPM
S20Q-CTUP$11-27 ◦ ◦ mm
TPMR 27 20 18 180 40 13.5 1.3 0°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TP_ B70-B71 - C16 C21-C22, C24
...-SVJB$16-40s
...-SVJB$11-30s
qA
...-SVJB$11-25s
R(A/2)
...-SVJC$08-20s
q50 ...-SVJC$08-16s L2
q40 ...-SVJP$08-16s
q30
q25
VBss L2
33Type VBss q20
22Type q16
VC(P)ss
1.51.5Type
2. Machining Method
F Case with No Existing Hole Finishing
Spherical Machining
Boring
Internal Facing
Spherical
Machining
Internal
Drilled Hole Facing
Machining Process
qFinish the internal face first.
wNext, finish the internal diameter.
(Note) Feed rate shall be under. 002ipr (f=0.05mm/rev) at internal facing.
3. Caution
F58
Dynamic Bars [VB, VC, VP Insert]
■ A-SVJP(C)(B)-AE Excellent Bar (Internal Spherical Machining/Internal Facing) Max. Overhang Length L/D=~5.5
qA
52° 52° straight hole(qd)
qA straight hole(qd)
qD
qD
F
F
w w L2
52°
L2
H L1
H
shank dia. straight hole
L1
L4 qD dia. (qd)
5° q12 q4
5°
q16
L4 q20
Fig.1 Fig.2 q25 q5
q32
No shim for SVJP(C)$08 & SVJB$11 q40
Please see F37 for cutting instructions •Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Std. Coner R (rε)
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
Fig.1
VBET
inch VBMT 22_ 1/64 Yes SB-2050TR FT-6
A16T-SVJB$2AE ● ● VBGW 1.180 1.000 0.961 12 1.772 1.280 0.138 - 5°
Boring
A16Q-SVJC$08-20AE ◦ ◦ 20 16 15 180 36 22 2 - 5°
Fig.1
A20R-SVJB$11-25AE ◦ ◦ VBGT 25 20 19 200 37.5 30 2 - 5°
VBET
VBMT
22_ SB-2570TR FT-8
A25S-SVJB$11-30AE ◦ ◦ mm VBGW 30 25 24 250 45 33 3.5 - 5° Yes
0.4
VBGT
VBMT
A32S-SVJB$16-40AE ◦ ◦ VCGT 40 32 31 250 60 45 3.5 - 8°
Fig.2
VCMT
VBGW
33_ SB-40125TRN FT-15
VCGW
A40T-SVJB$16-50AE ◦ ◦ VBMW 50 40 39 300 75 49 4.5 - 7°
VCMW
■ S-SVJP(C)(B)-A Steel Bar (Internal Spherical Machining/Internal Facing) Max. Overhang Length L/D=~4
qA qA
52° 52°
qD
qD
F
F
w w
52° L2 H L2 H
L1
L4
5° 3°
L4
Fig.3 Fig.4
No shim for SVJP(C)$08 & SVJB$11
Please see F37 for cutting instructions •Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Std. Coner R (rε)
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 F
VBGT
S20R-SVJB$11-25A ◦ ◦ VBET 25 20 19 200 37.5 - 2 5°
VBMT 22_ SB-2570TR FT-8
VBGW
S25S-SVJB$11-30A ◦ ◦ 30 25 24 250 45 - 3.5 5°
mm VBMT 8No
VBGT
0.4
VBMT
S32S-SVJB$16-40A ◦ ◦
VCGT
40 32 31 250 60 - 3.5 8°
VCMT
Fig.4
VBGW
33_ SB-40125TRN FT-15
VCGW
S40T-SVJB$16-50A ◦ ◦
VBMW 50 40 39 300 75 - 4.5 7°
qD
27.5°
qD
qA
qA
F
F
shank dia. straight hole
S
w L2 H
L2
w L1
H
L1 qD dia. (qd)
5° q10 q3
5° q12 q4
L4
L4
q16
Fig.5 Fig.6 q20
q5
q25
No shim for SVPC$08 & SVPB$11 q32
•Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
Coolant Hole
Std. Coner R (rε)
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
VCMT
F A06M-SVPC$1.5AE ● ●
VCGT
1515_ 0.630 0.375 0.336 6 0.945 0.843 0.335 0.118 8°
A08M-SVPB$2AE ● ● VBGT 0.790 0.500 0.461 6 1.142 1.000 0.433 0.177 8°
Fig.5
VBET SB-2570TR FT-8
A10R-SVPB$2AE ● ● inch
VBMT
22_ 0.980 0.625 0.586 8 1.378 1.283 0.531 0.197 5° 1/64 Yes
A12S-SVPB$2AE ● ● VCGT 1.180 0.750 0.711 10 1.575 1.528 0.610 0.197 5°
VBGW
Fig.6
A16T-SVPB$3AE ● ● VBMT 33_ 1.240 1.000 0.961 12 2.008 1.937 0.709 0.197 13° SB-40125TRN FT-15
Boring
VCMT
A10L-SVPC$08-14AE ◦ ◦ VCGW 1515_ 14 10 9 140 24 21 8.5 3 8° SB-2050TR FT-6
VCMT
Fig.5
A12M-SVPB$11-18AE ◦ ◦ VBGT 18 12 11 150 29 26 11 4.5 8°
VBET
A16Q-SVPB$11-22AE ◦ ◦ VBMT 22_ 22 16 15 180 35 33 13.5 5 5° SB-2570TR FT-8
VBGW
A20R-SVPB$11-26AE ◦ ◦ VBMT 26 20 19 200 41 39 15.5 5 5°
mm 0.4 Yes
VBGT
A25S-SVPB$16-31AE ◦ ◦ VBMT 31 25 24 250 51 49 18 5 13°
VCGT
Fig.6
VCMT
VBGW
33_ SB-40125TRN FT-15
VCGW
A32S-SVPB$16-40AE ◦ ◦
VBMW
40 32 31 250 54 53 23 6.5 9°
VCMW
27.5°
27.5°
27.5°
qD
qD
qA
qA
F
F
H w L2 H
w L2 L1
L1
5° 5°
L4
L4
Fig.7 Fig.8
Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
VCMT
S10L-SVPC$08-14A ◦ ◦ VCGW 1515_ 14 10 9 140 24 21 8.5 3 8° SB-2050TR FT-6
VCMT
VBGT
VBET
S16Q-SVPB$11-22A ◦ ◦ VBMT 22_ 22 16 15 180 35 33 13.5 5 5° SB-2570TR FT-8
VBGW
S20R-SVPB$11-26A ◦ ◦ mm VBMT 26 20 19 200 41 39 15.5 5 5° 0.4 No
VBGT
VBMT
S25S-SVPB$16-31A ◦ ◦ VCGT 31 25 24 250 51 49 18 5 13°
Fig.8
VCMT
VBGW
33_ SB-40125TRN FT-15
VCGW
S32S-SVPB$16-40A ◦ ◦ VBMW 40 32 31 250 54 53 23 6.5 9°
VCMW
F60 Recommended Cutting Conditions F93~F94 Applicable Inserts Page Reference F62 ◦ : Std. Stock ◦ : World Express
Dynamic Bars [VB, VC, VP Insert]
qD
qD
qA
qA
F
F
S
S
L2 H w L2 H shank dia. straight hole
w L1 L1 qD dia. (qd)
q10 q3
5°
5°
q12
q4
L4 q16
L4
Fig.1 Fig.2 q20
q6
No shim for SVPC$08 & SVPB$11 q25
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Std. Coner R (rε)
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
F
VCMT
E10N-SVPC$08-14A ◦ VCGW 1515_ 14 10 9 160 20 18.5 8.5 3 8° SB-2050TR FT-6
VCMT
Fig.9
VBGT
E12Q-SVPB$11-18A ◦
VBET
18 12 11 180 23 22 11 4.5 8°
VBMT
Boring
E16X-SVPB$11-22A ◦
VCGT
22_ 22 16 15 220 28 27 13.5 5 5° SB-2570TR FT-8
VCMT
E20S-SVPB$11-26A ◦ mm VBGW 26 20 19 250 32 31 15.5 5 5° 0.4 Yes
VBGT
VBMT
VCGT
VCMT
Fig.10
E25T-SVPB$16-31A ◦ VBGW 33_ 31 25 24 300 38 37 18 5 13° SB-40125TRN FT-15
VCGW
VBMW
VBMT
VCMW
◦ : Std. Stock ◦ : World Express Applicable Inserts Page Reference F62 F61
Dynamic Bars [VB, VC, VP Insert]
■ A-SVJP(C)(B)-AE Excellent Bar (Internal Spherical Machining/Internal Facing) Max. Overhang Length L/D=~5.5
qA
52° 52° straight hole(qd)
qA straight hole(qd)
qD
qD
F
F
52° w w
L2
H
L2
L1
H shank dia. straight hole
L1
L4
qD dia. (qd)
5°
q12 q4
5°
q16
q20
L4
Fig.1 Fig.2
q25 q5
No shim for SVJP(C)$08 & SVJB$11 q32
q40Toolholder.
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand
Please see F37 for cutting instructions •Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Std. Coner R (rε)
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F
F
A12S-SVJB$2AE ● ● VBGT 0.984 0.750 0.711 10 1.476 - 1.173 0.079 5°
VBGW
Fig.1
inch
VBET
22_ 1/64 Yes SB-2050TR FT-6
A16T-SVJB$2AE ● ● VBMT 1.180 1.000 0.961 12 1.772 - 1.280 0.138 5°
A12M-SVJP$08-16AE ◦ ◦ VPET 16 12 11 150 26 - 2 5° 0.2
A12M-SVJC$08-16AE ◦ ◦ VCMT 1515_ 16 12 11 150 26 - 2 5° SB-2050TR FT-6
Boring
Fig.1
A20R-SVJB$11-25AE ◦ ◦ VBGT 25 20 19 200 37.5 - 2 5°
VBGW
VBET
22_ SB-2570TR FT-8
A25S-SVJB$11-30AE ◦ ◦ VBMT 30 25 24 250 45 - 3.5 5°
mm Yes
VBGT 0.4
A32S-SVJB$16-40AE ◦ ◦ VBMT 40 32 31 250 60 - 3.5 8°
VCGT
VCMT
Fig.2
VBGW
33_ SB-40125TRN FT-15
VCGW
A40T-SVJB$16-50AE ◦ ◦ VBMW 50 40 39 300 75 - 4.5 7°
VCMW
● Spare Parts
Spare Parts
Shim Shim Screw Wrench
Description
◦32S-SVJB$16-40A◦
◦40T-SVJB$16-50A◦
◦25◦-SVPB$16-31A◦ SVN-32N SS-4N LW-4
◦32S-SVPB$16-40A◦
A16T-SVPB$3AE
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
VB_
VC_ B72-B76 - C15 C23
VP_
27.5°
27.5°
27.5°
qD
qD
qA
qA
F
F
S
H w L2 H
w L2 L1
L1
5° 5°
L4
L4
Fig.1 No shim for SVPC$08 & SVPB$11 Fig.2
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Std. Coner R (rε)
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
S10L-SVPC$08-14A ◦ ◦
VCMT
1515_ 14 10 9 140 24 21 8.5 3 8° SB-2050TR FT-6 F
VCGW
S12M-SVPB$11-18A ◦ ◦ VBGT 18 12 11 150 29 26 11 4.5 8°
VBET
Fig.1
VBMT
S16Q-SVPB$11-22A ◦ ◦
VCGT
22_ 22 16 15 180 35 33 13.5 5 5° SB-2570TR FT-8
VCMT
S20R-SVPB$11-26A ◦ ◦ 26 20 19 200 41 39 15.5 5 5°
Boring
VBGW
mm 0.4 No
VBGT
S25S-SVPB$16-31A ◦ ◦ VBMT 31 25 24 250 51 49 18 5 13°
VCGT
VCMT
Fig.2
VBGW
33_ SB-40125TRN FT-15
VCGW
S32S-SVPB$16-40A ◦ ◦ VBMW 40 32 31 250 54 53 23 6.5 9°
VCMW
qD
qD
qA
qA
F
F
S
S
w
L2 H L2
L1
H shank dia. straight hole
w L1 qD dia. (qd)
5°
q10 q3
5°
q12
q4
L4 L4 q16
Fig.1 Fig.2 q20
q6
q25
shim forInsert
No L-hand SVPC$08 & SVPB$11
for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Std. Coner R (rε)
Stock Bore Dimension
Clamp Screw Wrench
Shape
Dia.
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
F
VCMT
E10N-SVPC$08-14A ◦ ◦
VCGW
1515_ 14 10 9 160 20 18.5 8.5 3 8° SB-2050TR FT-6
Fig.1
VBET
VBMT SB-
E16X-SVPB$11-22A ◦ ◦
VCGT
22_ 22 16 15 220 28 27 13.5 5 5° FT-8
2570TR
Boring
VCMT
E20S-SVPB$11-26A ◦ ◦ VBGW 26 20 19 250 32 31 15.5 5 5°
mm 0.4 Yes
VBGT
VBMT
VCGT
VCMT SB-
Fig.. 2
E25T-SVPB$16-31A ◦ ◦
VBGW
33_ 31 25 24 300 38 37 18 5 13° FT-15
40125TRN
VCGW
VBMW
VCMW
● Spare Parts
Spare Parts
Shim Shim Screw Wrench
Description
◦32S-SVJB$16-40A◦
◦40T-SVJB$16-50A◦
◦25◦-SVPB$16-31A◦ SVN-32N SS-4N LW-4
◦32S-SVPB$16-40A◦
A16T-SVPB$3AE
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
VB_
VC_ B72-B76 - C15 C23
VP_
qD
qA auter hole dia.
qA
3°
F
38°
S
qD
w L2 H shank outer hole straight hole
F
L1 dia. qD dia. dia. (qd)
S
H 20
w L1 q12 q4
0°
q16 -
0°
q5
L4 q20
L4
Fig.1 Fig.2 q25
- q5
No shim for SVUC$08 and SVUB$11 q32
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S F
VCMT
A08M-SVUC$1.5AE ● ● 1515_ 0.630 0.500 0.461 6 1.004 0.906 0.453 0.217 8° SB-2050TR FT-6
VCGW
VBGT
A10R-SVUB$2AE ● ● VBET 0.790 0.625 0.586 8 1.280 1.063 0.630 0.315 8°
Fig.1
SB-
Boring
VBMT
22_ FT-8
VCGT 2570TR
A12S-SVUB$2AE ● ● VCMT 0.980 0.750 0.711 10 0.000 0.000 0.000 0.315 7°
inch VBGW 1/64 Yes
VBGT
VBMT
VCGT SB-
Fig.2
A16T-SVUB$3AE ● ● 33_ 1.340 1.000 0.961 12 1.583 1.453 0.807 0.335 13° FT-15
VCMT 40125TRN
VBGW
VCGW
VCMT
A12M-SVUC$08-16AE ◦ ◦ 1515_ 16 12 11 150 25.5 23 11.5 5.5 8° SB-2050TR FT-6
VCGW
VBGT
A16Q-SVUB$11-20AE ◦ ◦ 20 16 15 180 32.5 27 16 8 8°
Fig.1
VBET
VBMT SB-
22_ FT-8
VCGT 2570TR
A20R-SVUB$11-25AE ◦ ◦ mm VCMT 25 20 19 200 40.5 31 18 8 7° 0.4 Yes
VBGW
VBGT
Fig.2
A25S-SVUB$16-34AE ◦ ◦ VBMT 34 25 24 250 40 37 20.5 8.5 13°
VCGT SB-
33_ FT-15
VCMT 40125TRN
Fig.1
VBET
VBMT SB-
22_ FT-8
A12S-SVZB$2AE ● ● VCGT 0.980 0.750 0.711 10 1.988 0.894 0.709 0.315 7° 2570TR
inch VCMT 1/64 Yes
VBGW
VBGT
VBMT
VCGT SB-
Fig.2
A16T-SVZB$3AE ● ● 33_ 1.340 1.000 0.961 12 1.870 1.362 0.807 0.335 13° FT-15
VCMT 40125TRN
VBGW
VCGW
● Spare Parts
Spare Parts
Shim Shim Screw Wrench
Description
Applicable Inserts
Reference Pages
Insert Type
◦25S-SVUB$16-34A◦ Cermet/Carbide Ceramic CBN PCD
◦32S-SVUB$16-40A◦ VB_
SVN-32N SS-4N LW-4
◦25S-SVZB$16-34A◦ VC_ B76-B77 - C14 C22
◦32S-SVZB$16-40A◦ VP
L2 3°
qA
3°
qD
qA
qD
3°
F
F
S
S
w H w L2 H
L1 L1
38°
0° 0°
L4 L4
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L4 F S
F
VCMT SB-
S12M-SVUC$08-16A ◦ ◦ 1515_ 16 12 11 150 25.5 23 11.5 5.5 8° FT-6
VCGW 2050TR
VBGT
S16Q-SVUB$11-20A 20 16 15 180 32.5 27 16 8 8°
Fig.1
◦ ◦ VBET
SB-
Boring
VBMT
22_ FT-8
VCGT 2570TR
S20R-SVUB$11-25A ◦ ◦ mm VCMT 25 20 19 200 40.5 31 18 8 7° 0.4 No
VBGW
VBGT
Fig.2
S25S-SVUB$16-34A ◦ ◦ VBMT 34 25 24 250 40 37 20.5 8.5 13°
VCGT SB-
33_ FT-15
VCMT 40125TRN
Fig.1
S32S-SVUB$16-40A ◦ ◦ VBGW 40 32 31 250 84 47 28 12 9°
VCGW
straight hole(qd)
3°
qD
3°
qA
F
38° H
L2 shank dia. straight hole
w L1
qD dia. (qd)
0° q12
q4
q16
q20
L4 q6
q25
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Description θ
Insert
R L qA qD H L1 L2 L4 F S
VCMT
E12Q-SVUC$08-18A ◦ ◦ 1515_ 18 12 11 180 23 22 11.5 5.5 8° SB-2050TR FT-6
VCGW
VBGT
E16X-SVUB$11-25A ◦ ◦ VBET 25 16 15 220 28 27 16 8 8°
VBMT
22_ SB-2570TR FT-8
VCGT
E20S-SVUB$11-29A ◦ ◦ VCMT 29 20 19 250 32 30 18 8 7°
mm VBGW 0.4 Yes
VBGT
VBMT
VCGT
E25T-SVUB$16-34A ◦ ◦ 33_ 34 25 24 300 38 37 21 8.5 13° SB-40125TRN FT-15
VCMT
VBGW
VCGW
F66 ◦ : Std. Stock ◦ : World Express
Applicable Inserts Page Reference F64
Dynamic Bars [VB, VC, VP Insert]
■ A-SVZC(B)-AE Excellent Bar (Back Boring) Max. Overhang Length L/D=~5.5
inner hole dia. of A12M-SVZC$08-16AE (q3)
inner hole dia. of A16Q-SVZB$11-20AE (q3)
inner hole dia. of A20R-SVZB$11-25AE (q3)
3° inner hole dia. of A32S-SVZB$16-40AE (q5)
qD
qD
qA
50°
F
shank outer hole straight hole
S
H 20 H
w L5 L2 w L5 L2
dia. qD dia. dia. (qd)
L1 L1
L4 L4 q12 q4
0° 0° q16 -
q5
q20
Fig.1 Fig.2 q25
- q5
q32
No shim for SVZC$08 and SVZB$11
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
● Toolholder Dimensions
Min. Spare Parts
Coolant Hole
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L5 F S
F
VCMT SB-
A12M-SVZC$08-16AE ◦ ◦ 1515_ 16 12 11 150 25.5 7.5 11.5 5.5 8° FT-6
VCGW 2050TR
VBGT
Fig.1
A16Q-SVZB$11-20AE 20 16 15 180 32.5 10 16 8 8°
Boring
◦ ◦ VBET
VBMT SB-
22_ FT-8
VCGT 2570TR
A20R-SVZB$11-25AE ◦ ◦ mm VCMT 25 20 19 200 40.5 10 18 8 7° 0.4 Yes
VBGW
VBGT
Fig. 2
A25S-SVZB$16-34AE ◦ ◦ VBMT 34 25 24 250 30 17.5 20.5 8.5 13°
VCGT SB-
33_ FT-15
VCMT 40125TRN
VBGW
Fig.1
A32S-SVZB$16-40AE ◦ ◦ 40 32 31 250 72.5 17.5 28 12 9°
VCGW
3°
qA
3°
3°
qD
qD
qA
F
F
S
S
H H
L5 L2
L5 L2
w L1 w
L1
50°
0° 0°
L4
Fig.1 Fig.2
No shim for SVZC$08 and SVZB$11
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L5 F S
VCMT
S12M-SVZC$08-16A ◦ ◦ 1515_ 16 12 11 150 25.5 7.5 11.5 5.5 8° SB-2050TR FT-6
VCGW
VBGT
S16Q-SVZB$11-20A ◦ ◦ VBET 20 16 15 180 32.5 10 16 8 8°
Fig.1
VBMT
22_ SB-2570TR FT-8
VCGT
S20R-SVZB$11-25A ◦ ◦ VCMT 25 20 19 200 40.5 10 18 8 7°
mm
VBGW
0.4 No
VBGT
Fig.2
52°
qD
qA
F
w L2 H
52° L1
0°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Description θ
Insert
R L qA qD H L1 L2 L3 F S
F
S08M-SVJB$2 ● ● VBGT 0.620 0.500 0.480 6.00 1.25 - 0.310 -
VBET
22_ 1/64 SB-2570TR FT-8
VBMT
S10X-SVJB$2 ● ● VBGW 0.780 0.625 0.584 7.00 1.44 - 0.390 -
VBGT
inch
VBMT
Boring
VCGT
VCMT
S12R-SVJB$3 ● ●
VBGW
33_ 0.984 0.750 0.710 8.00 1.86 - 0.492 - 8° 1/32 SB-4085TR FT-15
VBMW
VCGW
VBMT
qD
52° L2 H
L1
w
5°
Description θ
Insert
R L qA qD H L1 L2 F
VBGT
S16S-SVJB$2E VBMT
● ● 22_ 1.18 1.00 0.97 10.0 1.77 - 5° 0.4 SB-2570TR FT-8 - -
VCGT
inch
VCMT
VBGW
S20S-SVJB$3E VBMW
● ● 33_ 1.57 1.25 1.18 10.0 2.92 - 8° 0.8 SB40115TR FT-15 SVN-32 FT-6
VCGW
27° 30’
Description θ
Insert
R L qA qD H L1 L2 F S
F
inch mm
Boring
S16Q-SVPB$11-25E ◦ ◦ 25 16 14.6 180 28 12.5 5 5°
22_
S08M-SVPB$2E ● ● VBGT 0.79 0.50 0.46 6.00 1.10 0.3150.163 8°
inch
VCMT
VCGW
S25X-SVPB$16-34EN ◦ ◦ VCMT
34 25 23.6 220 50 17 5 13° SVN-
33_ 0.8 SB-40125TRN FT-15 SS-4N LW-4
S32S-SVPB$16-40EN ◦ ◦ VCMW 40 32 30.6 250 55 22 6.5 9° 32N
3°
qD
3°
qA
w L2 H
38° L1
0°
L2
S25X-SVUB$16-34E
No shim for SVUC$08 and SVUB$11
shown above.
•Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
Description θ
Insert
R L qA qD H L1 L2 F S
inch mm
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
VB_ B72-B74 - C15 C23
VC_
3°
qD
3°
qA
S
w L2 H
L1
38°
0°
L2
No shim for SVUC$08 and SVUB$11
S25X-SVUB$16-34E
shown above.
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
Description θ
Insert
R L qA qD H L1 L2 F S
F
S16Q-SVUB$11-20E ◦ ◦ VBET
20 16 14.6 180 32.5 15.5 8 8°
mm
VBGT
0.4 SB-2570TR FT-8 - - -
S20R-SVUB$11-25E ◦ ◦ VBGW
25 20 18.6 200 40.5 17.5 8 7°
VBMT
22_
S10Q-SVUB$2E ● ● VCGT 0.79 0.63 0.59 7.00 1.28 0.6100.315 8°
inch
qD
3°
3° qA
F
qD
S
L3 L2 H
F
w L1
S
0°
50°
L3 L2
w L1
0°
L3 L2
Description θ
Insert
R L qA qD H L1 L2 L3 F S
S08M-SVZC$1.5E
inch
● ● VCMT 0.63 0.50 0.46 6.00 1.10 0.2950.433 8° 0.4 SB-2050TR FT-6 - - -
1515_
VCGW
S12M-SVZC$08-16E ◦ ◦ 16 12 11 150 25.5 7.5 11 5.5 8° 0.4 SB-2050TR FT-6 - - -
mm
VCGT
0.4 SB-2570TR FT-8 - - -
VCMT
S12R-SVZB$2E ● ● 0.98 0.75 0.71 8.00 1.73 0.6890.355 7°
S25X-SVZB$16-34E ◦ ◦ 34 25 24 220 40 17.5 20.5 8.5 13°
mm
VCGT
33_ SB-40115TR FT-15 SVN-32 SB-2050TR FT-6
S20S-SVZB$3E ● ● VCGW
1.57 1.25 1.18 10.0 2.85 1.08 0.472 9°
VCMT
S25X-SVZB$16-34EN ◦ ◦ 34 25 24 220 40 20.5 8.5 13° SVN-
mm
F70 Applicable Inserts Page Reference F69 ◦ : Std. Stock ◦ : World Express
Dynamic Bars [WB/WP Insert]
L3 straight hole(qd)
3° 3°
qD
qA
qD
qA
F
F
w w
L2 H L2 H
L1 L1
3° L4
L4
5°
0°
•Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min.
F
Coolant Hole
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F
Boring
S06H-SWUB$1.2AE ● ● 121_ 0.240 0.375 0.336 4 0.827 - 0.504 0.118 15°
Fig.1
WBGT No SB-2035TR
S06H-SWUB$1.5AE ● ● WBGW 0.312 0.375 0.336 4 1.102 - 0.583 0.157 15° 0.01 FT-6
WBMT 1515_
A06M-SWUB$1.5AE ● ● 0.472 0.375 0.336 6 0.787 0.945 0.795 0.236 10° SB-2050TR
A08M-SWUP$2AE ● ● inch 215_ 0.630 0.500 0.461 6 0.945 1.220 0.957 0.276 4° 1/64 SB-2545TR FT-8
WPGT
Fig.2
A10R-SWUP$3AE ● ● WPMT 0.770 0.625 0.586 8 1.181 1.433 1.193 0.354 3.5° Yes
WPGW 32_ 1/32 SB-4065TR FT-15
A12S-SWUP$3AE ● ● 0.930 0.750 0.711 10 1.417 1.740 1.425 0.413 2°
WPMW
A16T-SWUP$3AE ● ● 1.200 1.000 0.961 12 1.811 2.169 1.827 0.531 0°
S10H-SWUB$06-06AE ◦ ◦ 6 10 9 100 21 - 13 3 15°
121_
S10H-SWUB$06-07AE ◦ ◦ WBGT 7 10 9 100 24.5 - 15 3.5 13°
Fig.1
WBGW
No SB-2035TR
S10H-SWUB$08-08AE ◦ ◦ WBMT 8 10 9 100 28 - 15 4 15°
WPGT 0.2 FT-6
WPMT
A08X-SWUB$08-10AE ◦ ◦ WPGW 1515_ 10 8 7 120 16 21 16 5 13°
WPMW SB-2050TR
A10L-SWUB$08-12AE ◦ ◦ 12 10 9 140 20 25 20 6 10°
mm
WPGW
215_ 0.4 Yes SB-2545TR FT-8
A16Q-SWUP$11-18AE ◦ ◦ WPMW 1°
18 16 15 180 30 37 30 9
A16Q-SWUP$16-18AE ◦ ◦ WPGT 3.5°
WPMT
WPGW
32_ 0.8 SB-4065TR FT-15
A20R-SWUP$16-22AE ◦ ◦ WPMW 22 20 19 200 36 46 37 11 2°
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
WB_, WP_ B77-B79 - - C23
L3
3° 3°
qA
qA
qD
qD
F
F
w w
L2 H L2 H
L1
L1
3°
L4
L4
5°
0°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min.
Coolant Hole
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
F Description
Insert θ
R L qA qD H L1 L2 L3 L4 F
Fig.1
S10H-SWUB$06-07A ◦ ◦ 7 10 9 100 25 - 15 3.5 13°
Boring
WBGT 2035TR
S10H-SWUB$08-08A ◦ ◦ WBGW 8 10 9 100 28 - 15 4 15° 0.2 FT-6
WBMT
S08X-SWUB$08-10A ◦ ◦ 1515_ 10 8 7 120 16 21 16 5 13° SB-
S10L-SWUB$08-12A ◦ ◦ 12 10 9 140 20 25 20 6 10° 2050TR
S12M-SWUP$11-14A ◦ ◦ mm WPGT 14 12 11 150 24 30 24 7 4° No
WPMT SB-
WPGW
215_ 0.4 FT-8
Fig.2
S16Q-SWUP$11-18A ◦ ◦ 1° 2545TR
WPMW 18 16 15 180 30 37 30 9
S16Q-SWUP$16-18A ◦ ◦ WPGT 3.5°
WPMT SB-
WPGW
32_ 0.8 FT-15
S20R-SWUP$16-22A ◦ ◦ 22 20 19 200 36 46 37 11 2° 4065TR
WPMW
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
WB_, WP_ B77-B79 - - C23
straight hole(qd)
3° L3
3°
qD
qD
qA
qA
F
F
L2 H w L2 H
3° w L1
L1
shank dia. straight hole
0°
5° qD dia. (qd)
q5
L4
L4 q6 -
0° for E08L-SWUB$08-10A, E10N-SWUB$08-12A, q7
q8
E10N-SWUB$08-12A-2/3, E10N-SWUB$08-12A-1/2
q3
Fig.1 Fig.2 q10
q12
q4
q16
q20 q6
•Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min.
F
Coolant Hole
Stock Bore Dimension
Dia. Clamp Screw Wrench
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 L3 L4 F
Boring
C05H-SWUB$06-06A ◦ ◦ 6 5 4.4 100 11 - 11 3 13°
121_ SB-
Fig.1
C06J-SWUB$06-07A ◦ ◦ 7 6 5.4 110 12 - 12 3.5 13° No
2035TR
C07K-SWUB$08-08A ◦ ◦ 8 7 6.4 125 13 - 13 4 13°
WBGT
E08L-SWUB$08-10A ◦ ◦ WBGW 10 8 7 140 16 15 15 5 13° 0.2 FT-6
WBMT
E10N-SWUB$08-12A ◦ ◦ 1515_ 160 SB-
E10N-SWUB$08-12A-2/3 ◦ 12 10 9 105 20 19 19 6 10° 2050TR
E10N-SWUB$08-12A-1/2 ◦ 80
E12Q-SWUP$11-14A ◦ ◦ 180
E12Q-SWUP$11-14A-2/3 ◦ 14 12 11 120 23 22 22 7 4°
WPGT
E12Q-SWUP$11-14A-1/2 ◦ mm WPMT 90 SB-
WPGW
215_ 0.4 FT-8
E16X-SWUP$11-18A ◦ ◦ 220 2545TR
Fig.2
WPMW Yes
E16X-SWUP$11-18A-2/3 ◦ 145 1°
E16X-SWUP$11-18A-1/2 ◦ 110
18 16 15 28 27 27 9
E16X-SWUP$16-18A ◦ ◦ 220
E16X-SWUP$16-18A-2/3 ◦ 145 3.5°
WPGT
E16X-SWUP$16-18A-1/2 ◦ WPMT 110 SB-
WPGW
32_ 0.8 FT-15
E20S-SWUP$16-22A ◦ ◦ 250 4065TR
WPMW
E20S-SWUP$16-22A-2/3 ◦ 22 20 19 165 32 31 31 11 2°
E20S-SWUP$16-22A-1/2 ◦ 125
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
WB_, WP_ B77-B79 - - C23
3°
qA
F
qD
3°
L2 H
w L1
0°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Description θ
Insert
F R L qA qD H L1 L2 F
S10H-SWUB$06-06E ◦ ◦
WBGT 121_ 6 10 9 100 28 3 15°
0.2 SB-2040TR FT-6
S10H-SWUB$06-07E ◦ ◦ mm WBGW 7 10 9 100 32 3.5 13°
WBMT 1515_
S10J-SWUB$08-08E ◦ ◦ 8 10 9 110 37 4 15° 0.2 SB-2050TR FT-6
Boring
qA 3°
3°
qD
F
L2 H
L1
w ∗5°
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Description θ
Insert
R L qA qD H L1 L2 F
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
WB_, WP_ B77-B79 - - C23
qA 3°
3°
qD
F
L2 H
L1
w
*5°
Fig.1 L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
■ A...SWUP-E Excellent Bar, Twin Coolant Hole Bar Max. Overhang Length‑L/D=~5
3°
qA
3°
qD
F
L2 H
L1 F
w 5°
Fig.2
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
Boring
● Toolholder Dimensions
Min. Spare Parts
Shape
Applicable
Unit
Description θ
Insert
R L qA qD H L1 L2 F
C0325K-SWUB$1.2 ● ● 121_ 0.240 0.203 0.180 5.00 0.50 0.118 15° 1/64 SB-2040TR FT-6
inch
C045K-SWUB$1.5 ● ● WBGT 1515_ 0.312 0.281 0.252 5.00 0.55 0.157 15° 1/64 SB-2050TR FT-6
C05H-SWUB$06-06 ◦ ◦ WBGW 6 5 4.4 100 8 3 15°
WBMT 121_ 0.2 SB-2040TR FT-6
C06J-SWUB$06-07 ◦ ◦ 7 6 5.4 110 9 3.5 13°
C07K-SWUB$08-08 ◦ ◦ 1515_ 8 7 6.4 125 11 4 15° 0.2 SB-2050TR FT-6
C08L-SWUB$08-10 ◦ ◦ 10 8 7 140 17 5 13°
WPGT
C10N-SWUB$08-12 ◦ ◦ WPMT 12 10 9 160 23 6 10°
1515_ 0.2 SB-2050TR FT-6
C10N-SWUB$08-12-1/2 ◦ ◦ WPGW 12 10 9 80 23 6 10°
WPMW
C10N-SWUB$08-12-2/3 ◦ ◦ 12 10 9 105 23 6 10°
C12Q-SWUP$11-14 ◦ ◦ 14 12 11 180 26 7 4°
C12Q-SWUP$11-14-1/2 ◦ ◦ 14 12 11 90 26 7 4° 0.4 SB-2545TR
C12Q-SWUP$11-14-2/3 ◦ ◦ 14 12 11 120 26 7 4°
Fig.1
C12Q-SWUP$11-16 ◦ ◦ WPGT 16 12 11 180 29 8 2°
mm WPMT
C12Q-SWUP$11-16-1/2 ◦ ◦
WPGW
215_ 16 12 11 90 29 8 2° 0.4
C12Q-SWUP$11-16-2/3 ◦ ◦ WPMW 16 12 11 120 29 8 2°
FT-8
C16X-SWUP$11-18 ◦ ◦ 18 16 15 220 32 9 1°
C16X-SWUP$11-18-1/2 ◦ ◦ 18 16 15 110 32 9 1° 0.4
C16X-SWUP$11-18-2/3 ◦ ◦ 18 16 15 145 32 9 1°
C16X-SWUP$16-20 ◦ ◦ 20 16 15 220 34 10 3°
C16X-SWUP$16-20-1/2 ◦ ◦ 20 16 15 110 34 10 3° 0.8
WPGT
C16X-SWUP$16-20-2/3 ◦ ◦ WPMT 20 16 15 145 34 10 3°
32_ SB-4065TR FT-15
C20S-SWUP$16-25 ◦ ◦ WPGW 25 20 19 250 37 12.5 2°
WPMW
C20S-SWUP$16-25-1/2 ◦ ◦ 25 20 19 125 37 12.5 2° 0.8
C20S-SWUP$16-25-2/3 ◦ ◦ 25 20 19 165 37 12.5 2°
A12X-SWUP$11-14E ◦ ◦ 14 12 11 120 26 7 4° SB-2545TR FT-8
A12X-SWUP$11-16E ◦ ◦ 215_ 16 12 11 120 29 8 2° 0.4
WPGT SB-2560TR FT-8
A16M-SWUP$11-18E ◦ ◦ WPMT 18 16 15 150 32 9 1°
mm Fig. 2
WPGW
A16M-SWUP$16-20E ◦ ◦
WPMW
20 16 15 150 34 10 3°
32_ 0.8 SB-4065TR FT-15
A20Q-SWUP$16-25E ◦ ◦ 25 20 19 180 37 12.5 2°
qA
F
qD
3°
(L2)
L2 H
w L1
0°
● Toolholder Dimensions
Min. Spare Parts
Description θ
Insert
F R L qA qD H L1 L2 F
S06H-SWUB$1.2 ● ● 121_ 0.240 0.375 0.356 4.00 0.825 0.115 15° 0.004 SB-2040TR FT-6
inch
S06X-SWUB$1.5 ● ● 1515_ 0.312 0.375 0.356 4.33 1.102 0.156 15° 1/64 SB-2050TR FT-6
S10H-SWUB$06-06 ◦ ◦
WBGT 6 10 9 100 21 3 15°
Boring
75°
qD
qA
75° L2 H
w L1
● Toolholder Dimensions
Min.
Std. Coner R (rε)
Spare Parts
Stock Bore Dimension
Dia. Insert Screw Wrench
Applicable
Unit
Description θ GS LW
Insert
R L qA qD H L1 L2 F S
SB FT
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
WB_ B77-B79 - - C23
SP_ B61-B62 B92 - C24
75°
qD
qA
F
H
S
L2
w 5° L1
75°
● Toolholder Dimensions
Min.
Spare Parts
Description θ
Insert
R L qA qD H L1 L2 F S
F
SPG
S16N-CSKP$09-20 ◦ SPGR 20 16 14 160 40 10 2.0 0°
SPM 32_ 0.8 CPS-2 FH-2.5 - - -
S20Q-CSKP$09-27 ◦ SPMR 27 20 18 180 45 13.5 3.5 0°
Boring
mm SPU
SPG
S25X-CSKP$12-34 ◦ 34 25 23 220 60 17 4.5 0° - -
SPGR
42_ 0.8 CPS-3 - LW-3
SPM
S32S-CSKP$12-43 ◦
SPMR 43 32 30 250 75 21.5 5.5 0° KPS-42 SP3X10
10°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Description θ
Insert
R L qA qD H L1 L2 F S
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
YP_ B80 - - -
SP_ B61-B62 - - C24
Head changeable type Clamp type Shape Hand Minimum bore dia.
H A 32 P C L N R 12 - 40
Applicable
Type of head Edge shape Relief angle Edge length
F adapters diameter
F L
Steel head
A
with coolant hole C
90° 95° T
95° L L
1
Boring
U D
C : 7˚ Positive
L
93°
N : 0˚ Negative
Positioning pin 5°
5°
qD
qA
F
w Coolant hole L1
Right-hand Shown L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
● Toolholder Dimensions
Min. Spare Parts
Std.Corner-R (rε)
Dimension
Stock Bore
Dia. (mm) Lever Lock Screw Shim Shim Pin *Punch Wrench Applicable
Description θ Boring Adapter
F81
R L qA qD L1 F
HA32PCLN$12-40 ◦ ◦ 40 32 22 AD32U
HA40PCLN$12-50 ◦ ◦ 50 40 41 27 10˚ 0.8 LL-2K LS-2P LC-4K LSP-3K *PC-2K LTP-15 AD40V
HA50PCLN$12-63 ◦ ◦ 63 50 35 AD50W
*Punch is not included. Purchase separately.
● Applicable Inserts
Toolholder Ref. Page
Insert Description
Description Cermet · Cabide Ceramic CBN PCD
HA32PCLN$12-40 CN◦A
HA40PCLN$12-50 CN◦G 43.. B14~B19 B85 C5-C7 C18
HA50PCLN$12-63 CN◦M
Positioning pin
3°
qD
3°
qA
F
30°
S
w Coolant hole
L1
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std.Corner-R (rε)
Dimension
Stock Bore
Dia. (mm) Lever Lock Screw Shim Shim Pin *Punch Wrench Applicable
Description θ Boring Adapter
F81
R L qA qD L1 F S
F
HA32PDUN$15-43 ◦ ◦ 43 32 25 9 12˚ AD32U
LD-4K43 LSP-3K *PC-2K LTP-15
HA40PDUN$15-50 ◦ ◦ 50 40 41 27 7 0.8 LL-3K LS-3P AD40V
10˚ (LD-4K)
HA50PDUN$15-63 ◦ ◦ 63 50 35 10 AD50W
*Punch is not included. Purchase separately.
*Shim:LD-4K43 is included in the boringhead as standard parts. If you use DNff1506 Type inserts, please purchase LD-4K separately.
Boring
● Applicable Inserts
Toolholder Insert Description Ref. Page
Description Shim :LD-4K43 Shim :LD-4K Cermet · Cabide Ceramic CBN PCD
HA32PDUN$15-43 DN◦A DN◦A
HA40PDUN$15-50 DN◦G 43.. DN◦G 44.. B23~B28 B92 C6 C17
HA50PDUN$15-63 DN◦M DN◦M
Positioning pin
qD
qA
°
F
90
°
90
w Coolant hole L1
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std.Corner-R (rε)
Dimension
Stock Bore
Dia. (mm) Lever Lock Screw Shim Shim Pin *Punch Wrench Applicable
Description θ Boring Adapter
F81
R L qA qD L1 F
HA32PTFN$16-40 ◦ ◦ 40 32 22 AD32U
10˚
HA40PTFN$16-50 ◦ ◦ 50 40 41 27 0.8 LL-1K LS-1P LT-3K LSP-2K *PC-2K LTP-10 AD40V
HA50PTFN$16-63 ◦ ◦ 63 50 35 8˚ AD50W
*Punch is not included. Purchase separately.
● Applicable Inserts
Toolholder Ref. Page
Insert Description
Description Cermet · Cabide Ceramic CBN PCD
HA32PTFN$16-40 TN◦A
HA40PTFN$16-50 TN◦G 33.. B30~B35 B90-B91 C7-C8, C10 C18
HA50PTFN$16-63 TN◦M
Positioning pin 5°
qD
5°
qA
F
w Coolant hole L1
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std.Corner-R (rε)
Stock Bore Dimension (mm)
Dia. Clamp Screw Wrench Applicable Applicable
Description θ Boring Adapter
F81 Insert
R L qA qD L1 F S
F
HA32SCLC$09-40 ◦ ◦ 40 32 25 22 - 3˚ 0.8 SB-3580TR FTS-15 AD32U CC..325..
● Applicable Inserts
Ref. Page
Boring
Insert Description
Cermet · Cabide CBN PCD
CC..325.. B45~B49 C11 C19
Positioning pin
3°
qD
3°
qA
F
32°
L1
S
w Coolant hole
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std.Corner-R (rε)
0.12
D. O. C (inch)
0.08
L/D=6
0.04
qD1
B
L2
L1 H
● Dimensions
Spare Parts
Dimension (mm)
Clamp Bolt Wrench
Description Stock
L3
qD1 H B L1 L2 G
(MIN)
*Remark:In case of using back portion of boaring adapter with short cut, L3 (MIN) dimension indicates minimum length.
Boring
Please do not apply shorter length dimension than L3 (MIN) dimension.
1. Remove the boring head. 2. Align the boring head with the 3. Tighten three screws to clamp
installing position. the boring head.
qD
qA
F
5° L2 H
w
L1
5° 6°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
qD
qA
F
F 5°
w
L2
L1 H
5° 6°
Boring
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Stock Bore Dimension Lock
Dia. Lever Shim Pin Wrench
Applicable Screw
Unit
Description θ
Insert LSP
R L qA qD H L1 L2 F
P
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
CN_ B14-B19 B85 C5-C6 C18
qD
qA
F
S
w L2 H
L1
32°
6∞
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
■ A...PDUN Steel Twin Coolant Hole Bar (Copying) Max. Overhang‑Length L/D=e3
qD
qA
F
F
S
w L2 H
L1
32°
6∞
Boring
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Description θ
Insert
R L qA qD H L1 L2 F S
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
DN_ B20-B24 B86 C6-C7 C18
qA
qD
F
L2 H
S
3° w L1
6°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
qA
qD
F
L2 H
S
3° w
F L1
6°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
Boring
● Toolholder Dimensions
Min. Spare Parts
Stock Bore Dimension Std. Coner R (rε) Lock
Dia. Lever Shim Shim Pin Punch Wrench
Applicable Screw
Unit
Description θ
Insert LSP
R L qA qD H L1 L2 F S
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
TN_ B30-B35 B90-B91 C7-C8 C18
5° 5°
5°
qD
qD
qA
qA
F
F
L2 H L2 H
w L1 w L1
5° 6° 6°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Description θ
Insert LSP
R L qA qD H L1 L2 F F
S16M-PWLN$06-20 ◦ ◦ 20 16 15 150 34 11 16° LL-03N LS-03N - P-03S - FH-2.5
S20Q-PWLN$06-27 ◦ ◦ mm 27 20 19 180 37 14.2 17° 0.8
LL-1N LS-1SN LW-32N LSP-1 PC-1 FH-2.5
S25R-PWLN$06-32 ◦ ◦ 32 25 24 200 42 15.7 15°
Boring
A16M-PWLN$06-20 ◦ WNMG 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S - FH-2.5
33_
A20Q-PWLN$06-27 ◦ mm WNGG 27 20 19 180 37 14.2 17° 0.8
LL-1N LS-1SN LW-32N LSP-1 PC-1 FH-2.5
A25R-PWLN$06-32 ◦ 32 25 24 200 42 15.7 15°
S32S-PWLN$08-40 ◦ ◦ 40 32 30 250 50 22 10°
mm 0.8 LL-2N LS-2N LW-42N$ LSP-2 PC-2 LW-3
S40T-PWLN$08-50 ◦ ◦ 50 40 37 300 60 27 10°
5°
5°
5°
5°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Std. Coner R (rε)
Description θ
Insert
R L qA qD H L1 L2 F
Applicable Inserts
Reference Pages
Insert Type
Cermet/Carbide Ceramic CBN PCD
WN_ B38-B41 B91 C9 C18
qA qD
● Applicable Inserts
7.5° B87
97.5° Ceramic
F
w L2
H L1
ENG45_
•Right-hand Shown
Recommended Cutting Conditions F93~F94
● Toolholder Dimensions
Min. Spare Parts
F S40T -CELN$13 -50 CELN$ 5040B-13 ◦ 50 40 37 300 32 27 12° 0.8 CB-16 CE-010 LW-4 SP-341P M3X8
qA qD ● Applicable Inserts
Cast Iron / Cast Iron /
Boring
Cast Iron
Hardened Mat'l Hardened Mat'l
B88-89 B28 C10
75° Coated/Cermet CBN(KBN900)
75°
F
w L2
H L1 SNG45_(43_) (SNG43_)
(SNM43_)
•Right-hand Shown SNM45_ (SNM43_)
Recommended Cutting Conditions F93~F94
● Toolholder Dimensions
Min. Spare Parts
Std. Corner-R (rε)
SP-141P M3X8
S40T-CSKN$12-50 CSKN$5040B-12 ◦ mm 50 40 37 300 26 27 10.5° 0.8 CB-13/12 CE-320 LW-4
(SP-43P) (M3X12)
S16X-CSKN$3 a a 1.18 1.00 .97 9.00 1.65 .591 10° 0.8
inch - CE-360S LW-4 SP-130A BH3X12
S20S-CSKN$3 a a 1.57 1.25 1.18 10.0 2.05 .866 8° 0.8
Chipbreaker: CB-13 for R-hand Toolholder, CB-12 for L-hand Toolholder
Shim & Shim Screw: Spare Parts in ( ) are needed to use for SNff43◦◦ Insert
qA qD
● Applicable Inserts
Cast Iron
B92
93° Ceramic
3°
F
w L2
H L1
TCG33_
•Right-hand Shown
Recommended Cutting Conditions F93~F94
● Toolholder Dimensions
Min. Spare Parts
Std. Corner-R (rε)
S32S-CTUC$16-40 CTUC$ 4032B-16 ◦ 40 32 30 250 27 22 6.5° 0.8 CB-13/12 CE-320 LW-4 SP-230P SP3X10
Chipbreaker: CB-13 for R-hand Toolholder, CB-12 for L-hand Toolholder
F86 ◦ : Std. Stock ◦ : World Express
Boring Bars for Ceramic Tools[CNGX, DNGX, SNGX Insert] Dimpled-Clamp (Top Clamp)
qD
qA
● Applicable Inserts
Cast Iron
Ceramic
B85
°
F
95
L2 H
w
L1
CNGX45..
•Right-hand Shown
● Toolholder Dimension
Min. Spare Parts
Recommended
Std. Corner-R (rε)
Stock Bore Dimension (mm)
Conditions
Dia. Clamp Set Wrench Shim Shim Screw
Cutting
Description θ
R L qA qD H L1 L2 F
Boring
qA qD
● Applicable Inserts
Cast Iron
B86
°
F
93
Ceramic
S
w H
L1
•Right-hand Shown DNGX35..
● Toolholder Dimension
Min. Spare Parts
Recommended
Std. Corner-R (rε)
Conditions
Dia. Clamp Set Wrench Shim Shim Screw
Cutting
Description θ
R L qA qD H L1 S F
■ Max. Overhang Length L/D=~3
qD
qA
● Applicable Inserts
Cast Iron
B89
°
F
75
°
Ceramic
75
w L2 H
L1
SNGX45..
•Right-hand Shown
● Toolholder Dimension
Min. Spare Parts
Recommended
Std. Corner-R (rε)
Description θ
R L qA qD H L1 L2 F
● Applicable Insert
Hardened Mat’l/Cast Iron
C10
CBN(KBN900)
95°
Unit
R L qA qD H L1 L2 F
F S25X-CCLN$09-30A ◦ ◦ 30
mm
25 24 220 40 15 10°
0.8 CE-360S LW-4 - BH3X6
S32S-CCLN$09-40A ◦ ◦ 40 32 30 250 50 22 8°
S16X-CCLN$3 ● ● 1.18 1.0 .97 9.0 1.57 .591 10°
inch 1/32 CE-360S LW-4 SP-420A BH3X6
S20S-CCLN$3 ● ● 1.57 1.25 1.18 10.0 1.97 .866 8°
■ (Thru Boring)
Boring
● Applicable Insert
Hardened Mat'l / Cast Iron
C10
75° CBN(KBN900)
SNM32..
•Right-hand Shown
● Toolholder Dimensions Recommended Cutting Conditions F93~F94
Min. Spare Parts
Std. Corner-R (rε)
Description θ
R L q qD H L2 F
■ S...CTUN-A (Boring)
3° qD
● Applicable Inserts
qA
Hardened Mat'l / Cast Iron Cast Iron / Hardened Mat'l
3°
C10 B90
CBN(KBN900) Ceramic
F
L2 H
w
L1
TNM22.. TNG22..
•Right-hand Shown
Recommended Cutting Conditions F93~F94
● Toolholder Dimensions
Min. Spare Parts
Std. Corner-R (rε)
Description θ
RL qA qD H L1 L2 F
B
F1
H1
h
Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Stock Bore Dimension (mm)
Dia. Insert Screw Wrench
Description Applicable
R L qA h B L1 L2 F1 Inserts
B80
SRCP$ 2020B-12-A20 ◦ ◦ 20 20 15.5 20 125 25 22 SB-4TR FT-15 - RPMT1203M0-BB
2525B-16-A32 ◦ ◦ 32 25 20 25 150 31 27 SB-5090TR - LTW-20 RPMT1604M0-BB
F
● Applicable Insert
Angle
Dimension(mm) ( °)
Insert Description
Boring
A T qd 1
11°
A
B
12° L2
L1
w
H1
h
30°
Right-hand Shown
● Toolholder Dimensions
Min. Spare Parts
Stock Bore Dimension (mm)
Dia. Clamp Set Wrench
Description θ Applicable
R L qA H1 h B L1 L2 F1 Inserts
B80
CBSN$ 2020B-12-A20 ◦ ◦ 20 20 21 20 125 30 20
9° CP-RC$ LW-5 SNMF1204◦◦-21
2525B-12-A20 ◦ ◦ 20 25 26 25 150 30 25
Clamp Set: CP-RCR for R-hand Toolholder, CP-RCL for L-hand Toolholder
● Applicable Insert
Angle
Dimension(mm) ( °)
Insert Description
A T B rε θ
B SNMF 120406-21 1.5 0.6
w° 120410-21 3.0 1.0
A
rε
120416-21 12.70 4.76 3.1 1.6 21°
B
qD2
H
H
H
°
65
qD
qD
5 10 5 10
qd1
1
qd2
qD
5 10
q9
qd1
qd2
qd2
qd1
30°
Shape
Stock
PSH 0212-80 ◦ 2
F 0312-80 ◦ 3
6
HS3×4P LW-1.5
0412-80 ◦ 4
12 16 11 80 20 - Fig.1
0512-80 ◦ 5
HS4×4P LW-2
0612-80 ◦ 6
8
0712-80 ◦ 7
general use
PSH 0216-100 ◦ 2
HS3×4P LW-1.5
Boring
0316-100 ◦ 3
6
0416-100 ◦ 4
16 - 15 100 - - Fig.2
0516-100 ◦ 5
HS4×4P LW-2
0616-100 ◦ 6
8
0716-100 ◦ 7
PSH 0220-120 ◦ 2 Amada Wasino
11 HS3×4P LW-1.5
0320-120 ◦ 3 Eguro
6
0420-120 ◦ 4 Citizen Machinery
20 17.5 19 120 20 9 Fig.3
0520-120 ◦ 5 Precision Tsugami
HS4×4P LW-2 Miyano
0620-120 ◦ 6
8 7.5 general use
0720-120 ◦ 7
PSH 0225.0-135 ◦ 2
11.5 HS3×4P LW-1.5 Amada Wasino
0325.0-135 ◦ 3
6 Eguro
0425.0-135 ◦ 4
25 18 24 135 23 9.5 Fig.3 Precision Tsugami
0525.0-135 ◦ 5
HS4×4P LW-2 Miyano
0625.0-135 ◦ 6 general use
8 8
0725.0-135 ◦ 7 Boring
PSH 0219-120 ◦ 2 (HPB) F24
11 HS3×4P LW-1.5
0319-120 ◦ 3
6
0419-120 ◦ 4 19.05
17.5 18 120 20 9 Fig.3 Back Boring
0519-120 ◦ 5 (.75")
HS4×4P LW-2 (HPBT) F24
0619-120 ◦ 6
8 7.5
0719-120 ◦ 7
Citizen Machinery Grooving
PSH 0225-120 ◦ 2
11.5 HS3×4P LW-1.5
0325-120 ◦ 3 (HPG) G66
6
0425-120 ◦ 4 25.4
18 24.4 120 23 9.5 Fig.3
0525-120 ◦ 5 (1") Face
HS4×4P LW-2
0625-120 ◦ 6
8 8 Grooving
0725-120 ◦ 7
(HPFG) G87
PSH 0222-135 ◦ 2
11.5 HS3×4P LW-1.5
0322-135 ◦ 3
6 Threading
0422-135 ◦ 4 Star Micronics
22 18 21 135 22 9.5 Fig.3
0522-135 ◦ 5 Nomura (HPT) J31
HS4×4P LW-2
0622-135 ◦ 6
8 8
0722-135 ◦ 7
PSH 0223-120 ◦ 2
11.5 HS3×4P LW-1.5
0323-120 ◦ 3
6
0423-120 ◦ 4
23 18 22 120 22 9.5 Fig.3 Nomura
0523-120 ◦ 5
HS4×4P LW-2
0623-120 ◦ 6
8 8
0723-120 ◦ 7
*: Length of qd1 portion...20mm PH02,PH03,PH04)
...25mm PH05,PH06,PH07)
·Choose sleeves (qd1) to meet with qD dimension of tip-bar.
·Machine manufacturers in random order.
Stock
Shape Description Micro Bar
Description)
qD1 qD2 qd1 qd2 H L1 F26
Boring
10-2MM PSB$0202-50S/NBS
(1.8mm)
0.750
0.110
10-3MM ● PSB$0303-50S/NBS
(2.8mm)
PSB$0404-60S/NBS
Unit(inch)
10-4MM ●
3/8-24 PSBT$0415-60S
- 0.625 0.575 3.213 0.787 SLS-1 LW-2
0.189 UNF PSB$0505-70S/NBS
10-5MM
(4.8mm) PSBT$0515-70S
0.875
0.228
10-6MM ● PSB$0606-70S/NBS
(5.8mm)
0.268
● PSB$0707-80S/NBS
(6.8mm)
Shape Description
Description)
qD q qd2 H L1
SH 0416-100 SH -0516 ◦ 4 5
0516-100 -0616 ◦ 5 6 14
16 100 HS4X4 LW-2
0616-100 -0716 ◦ 6 7 14
0716-100 -0816 ◦ 7 8 14
qD
qd2
◦
1632-180 -2032 ◦ 32
16 18 30 HS5X5 LW-2.5
2032-180 -2532 ◦ 3220 22 30 180
SL -1 ◦ 0.203
Unit(inch)
Accessory
B-5∙∙∙SJS-5
Washer W
WB-6∙∙∙SJS-6
WB-8∙∙∙SJS-8
(Note) To stabilize the Toolholder and avoid Coolant Leaks, Tighten all Screws firmly
Toolholder Applicable Coolant Sleeve Applicable Joint Toolholder Applicable Coolant Sleeve Applicable Joint
A08- SHC0840-70/SHC0850-95 SJS-5 E08- SHC0840-70/SHC0850-95 SJS-5
A10- SHC1040-70/SHC1050-95 SJS-5 E10- SHC1040-70/SHC1050-95 SJS-5
A12- SHC1240-70/SHC1250-95 SJS-6 E12- SHC1240-70/SHC1250-95 SJS-6
A16- SHC1640-70/SHC1650-95 SJS-8 E16- SHC1640-70/SHC1650-95 SJS-8
F A20- SHC2040-70/SHC2050-95 SJS-8 E20- SHC2040-70/SHC2050-95 SJS-8
A25- SHC2540-70/SHC2550-95 SJS-8
Description
(Toolholder Side) (Joint Side)
D L1 L2 H
Washer (WB-s)
Boring Bar with Coolant Hole attached to Coolant Joint
Joint (R1/8)
Rc1/8
Pipe
■ Recommended Cutting Conditions - Boring (Positive Insert: Cutting Dia under 0.375”)
ISO Workpiece Cutting Recommended Recommended Corner R Lower Limit - Recommendation - Upper Limit
Hardness Application
Classification Material Range Chipbreaker Grade (rε) Vc(sfm) doc (inch) f(ipr)
Finishing Continuous 0.001 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
Low-carbon (VNB) PR930
(Solid Type) Interruption 0.008 100 - 200 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
HB
Steel Continuous 0.004 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
≦ Finishing F , FSF PR1025
Low-carbon 1000
Interruption 0.008 100 - 200 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
Alloy Continuous 0.008 100 - 200 - 330 0.004 - 0.008 - 0.012 0.001 - 0.002 - 0.003
Finishing-Medium GQ PR1025
Interruption 1/64 100 - 200 - 270 0.004 - 0.008 - 0.012 0.001 - 0.003 - 0.004
Finishing Continuous 0.001 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
Medium-carbon (VNB) PR930
(Solid Type) Interruption 0.008 100 - 200 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
P
HB
Steel Continuous 0.004 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
≦ Finishing F , FSF PR1025
Medium-carbon 1000
Interruption 0.008 100 - 200 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
Alloy Finishing-Medium Continuous 0.008 100 - 200 - 330 0.004 - 0.008 - 0.012 0.001 - 0.002 - 0.003
GQ PR1025
cutting Interruption 1/64 100 - 200 - 270 0.004 - 0.008 - 0.012 0.001 - 0.003 - 0.004
Finishing Continuous 0.001 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
(VNB) PR930
(Solid Type) Interruption 0.008 100 - 170 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
HB
High-carbon Continuous 0.004 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
≦ Finishing F , FSF PR1225
Alloy 2270
Interruption 0.008 100 - 170 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
Continuous 0.008 100 - 200 - 330 0.004 - 0.008 - 0.012 0.001 - 0.002 - 0.003
Finishing-Medium
Interruption
GQ PR1225
1/64 100 - 170 - 270 0.004 - 0.008 - 0.012 0.001 - 0.003 - 0.004 F
Finishing Continuous 0.001 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
(VNB) PR930
(Solid Type) Interruption 0.008 100 - 170 - 250 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
HB
Continuous 0.004 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
Stainless Steel ≦ Finishing
Interruption
F , FSF PR1225
0.008 100 - 170 - 250 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
220
Continuous 0.008 100 - 200 - 330 0.004 - 0.008 - 0.012 0.001 - 0.002 - 0.003
Boring
Finishing-Medium GQ PR1225
M Finishing
Interruption
Continuous
(VNB) PR930
1/64
0.001
100 - 170 - 250
100 - 200 - 270
0.004 - 0.008
0.002 - 0.003
- 0.012
- 0.004
0.001 - 0.003 - 0.004
0.001 - 0.002 - 0.003
(Solid Type) Interruption 0.008 20 - 125 - 200 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
HB
Continuous 0.004 100 - 200 - 270 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
Stainless Steel ≦ Finishing
Interruption
F , FSF PR1225
0.008 70 - 125 - 200 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
1000
Continuous 0.008 100 - 200 - 270 0.004 - 0.008 - 0.012 0.001 - 0.002 - 0.003
Finishing-Medium GQ PR1225
Interruption 1/64 70 - 125 - 200 0.004 - 0.008 - 0.012 0.001 - 0.003 - 0.004
Finishing Continuous (VNB) 0.001 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
KW10
(Solid Type) Interruption (VNB-NB) 0.008 100 - 200 - 330 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
HB
Continuous 0.004 100 - 200 - 330 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
Gray Cast Iron ≦ Finishing
Interruption
F KW10
0.008 100 - 200 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
250
Continuous CA4505 0.008 100 - 200 - 330 0.004 - 0.008 - 0.012 0.001 - 0.002 - 0.003
Finishing-Medium HQ
K Finishing
Interruption
Continuous (VNB)
CA4515 1/64
KW10
0.001
100 - 200 - 270
100 - 200 - 270
0.004 - 0.008
0.002 - 0.003
- 0.012
- 0.004
0.001 - 0.003 - 0.004
0.001 - 0.002 - 0.003
(Solid Type) Interruption (VNB-NB) 0.008 100 - 200 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
HB
Nodular Cast Continuous 0.004 100 - 200 - 270 0.002 - 0.003 - 0.004 0.001 - 0.002 - 0.003
≦ Finishing F,U KW10
Iron 270
Interruption 0.008 100 - 200 - 270 0.002 - 0.004 - 0.006 0.001 - 0.003 - 0.004
Continuous CA4505 0.008 100 - 200 - 330 0.004 - 0.008 - 0.012 0.001 - 0.002 - 0.003
Finishing-Medium Standard
Interruption CA4515 1/64 100 - 200 - 270 0.004 - 0.008 - 0.012 0.001 - 0.003 - 0.004
High Speed Cutting
Without
(Rainbow Surface Continuous KPD001 0.002 500 - 660 - 990 0.002 - 0.004 - 0.012 0.002 - 0.004 - 0.006
Chipbreaker
N
HB Gross)
Non-ferrous
≦
Metals 330 330 - 500 - 660
Continuous 0.004 0.002 - 0.012 - 0.020 0.001 - 0.004 - 0.008
Finishing F,U KW10 330 - 500 - 660
Interruption 0.008 0.002 - 0.012 - 0.020 0.001 - 0.004 - 0.008
Precision Cutting 330 - 400 - 500 0.002 - 0.004 - 0.012 0.001 - 0.003 - 0.004
Continuous Without 0.004
(Rainbow Surface KPD001
HB Interruption Chipbreaker 0.008 250 - 330 - 400 0.002 - 0.004 - 0.012 0.001 - 0.003 - 0.004
Gross)
Titanium Alloy ≦
400 Continuous 0.004 40 - 100 - 170 0.002 - 0.008 - 0.020 0.001 - 0.004 - 0.008
Finishing F,U KW10
Interruption 0.008 40 - 100 - 170 0.002 - 0.008 - 0.020 0.001 - 0.004 - 0.008
S Finishing Continuous
(VNB) KW10
0.008 40 - 100 - 170 0.002 - 0.004 - 0.012 0.001 - 0.002 - 0.004
HB (Solid Type) Interruption 0.008 40 - 100 - 170 0.002 - 0.004 - 0.012 0.001 - 0.002 - 0.003
Heat-resistant
≦
Alloys 350 Continuous 0.008 10 - 100 - 170 0.002 - 0.008 - 0.016 0.001 - 0.002 - 0.004
Finishing F,U KW10
Interruption 0.008 10 - 100 - 170 0.002 - 0.008 - 0.016 0.001 - 0.002 - 0.004
40~50 Continuous 0.008 200 - 270 - 330 0.002 - 0.004 - 0.016 0.01 - 0.008 - 0.002
Finishing (VNB) PR930
HRC Interruption 0.008 100 - 200 - 270 0.002 - 0.004 - 0.008 0.01 - 0.008 - 0.001
H Hard Materials
45~68 Continuous SE 0.008 200 - 330 - 400 0.002 - 0.004 - 0.008 0.008 - 0.002 - 0.004
Finishing KBN25M
HRC Interruption SET 1/64 200 - 270 - 330 0.002 - 0.004 - 0.008 0.008 - 0.002 - 0.004
* Please use it with PR3305 set to Vc=150m/min or below, for machining of free-cutting steel such as small size 11SMn (SUM). For ap and feed, see low carbon steel.
F93
Recommended Cutting Conditions
■ Recommended Cutting Conditions - Boring (Positive Insert: Cutting Dia over 0.375”)
ISO Workpiece Cutting Recommended Recommended Corner R Lower Limit - Recommendation - Upper Limit
Hardness Application
Classification Material Range Chipbreaker Grade (rε) Vc(sfm) doc (inch) f(ipr)
Continuous TN6020 0.004 830 - 1000 - 1500 0.002 - 0.012 - 0.020 0.001 - 0.004 - 0.006
Precision Cutting FSF, USF
Interruption PR1025 0.008 330 - 500 - 200 0.002 - 0.012 - 0.020 0.001 - 0.004 - 0.006
Low-carbon Continuous PV7010 1/64 200 - 830 - 1000 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
HB Finishing XP
Steel Interruption CA5525 1/64 500 - 200 - 830 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
≦
Low-carbon 1000 Finishing-Medium
Continuous
XQ
PV7010 1/64 500 - 200 - 830 0.020 - 0.040 - 0.080 0.004 - 0.006 - 0.010
Alloy Interruption CA5525 1/64 330 - 500 - 200 0.020 - 0.040 - 0.060 0.004 - 0.006 - 0.008
Continuous PV7020 1/32 330 - 500 - 200 0.040 - 0.060 - 0.100 0.004 - 0.006 - 0.012
Medium cutting Standard
Interruption CA5525 1/32 270 - 400 - 500 0.040 - 0.060 - 0.080 0.004 - 0.006 - 0.008
Continuous TN6020 0.008 500 - 200 - 830 0.002 - 0.012 - 0.020 0.001 - 0.004 - 0.006
Precision Cutting FSF, USF
Interruption PR1025 1/64 330 - 400 - 500 0.002 - 0.012 - 0.020 0.001 - 0.004 - 0.006
Medium-carbon Continuous PV7010 1/64 500 - 200 - 830 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
Finishing GP
P
HB
Steel Interruption CA5525 1/64 400 - 600 - 200 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
≦
Medium-carbon 1000 Finishing-Medium
Continuous
HQ
PV7010 1/64 400 - 600 - 220 0.020 - 0.040 - 0.080 0.004 - 0.006 - 0.010
Alloy Interruption CA5525 1/64 330 - 500 - 200 0.020 - 0.040 - 0.060 0.004 - 0.006 - 0.008
Continuous PV7020 1/32 330 - 500 - 200 0.040 - 0.060 - 0.100 0.004 - 0.006 - 0.012
Medium cutting Standard
Interruption CA5525 1/32 270 - 400 - 500 0.040 - 0.060 - 0.080 0.004 - 0.006 - 0.008
F Precision Cutting
Continuous
FSF, USF
TN6020 0.008 400 - 500 - 600 0.002 - 0.012 - 0.020 0.001 - 0.004 - 0.006
Interruption PR1025 1/64 330 - 400 - 500 0.002 - 0.012 - 0.020 0.001 - 0.004 - 0.006
Continuous PV7010 1/64 400 - 500 - 600 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
HB Finishing GP
High-carbon Interruption CA5525 1/64 330 - 400 - 500 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
≦
Alloy 2270 Finishing-Medium Continuous
HQ
PV7010 1/64 400 - 500 - 600 0.020 - 0.040 - 0.080 0.004 - 0.006 - 0.010
Interruption CA5525 1/64 330 - 400 - 500 0.020 - 0.040 - 0.060 0.004 - 0.006 - 0.008
Boring
Continuous CA5515 1/32 330 - 400 - 500 0.040 - 0.060 - 0.100 0.004 - 0.006 - 0.012
Medium cutting Standard
Interruption CA5525 1/32 270 - 330 - 400 0.040 - 0.060 - 0.080 0.004 - 0.006 - 0.008
Continuous 1/64 400 - 500 - 600 0.008 - 0.020 - 0.033 0.002 - 0.08 - 0.004
HB Finishing MQ CA6525
Interruption 1/32 330 - 400 - 500 0.008 - 0.020 - 0.033 0.002 - 0.08 - 0.004
Stainless Steel ≦
220
Continuous 1/64 400 - 500 - 600 0.020 - 0.040 - 0.060 0.002 - 0.004 - 0.008
Medium cutting Standard CA6525
M HB Finishing
Interruption
Continuous
MQ CA6525
1/32
1/64
330 - 400 - 500
270 - 330 - 400
0.020 - 0.040
0.008 - 0.028
- 0.060
- 0.040
0.002 - 0.004 - 0.008
0.002 - 0.004 - 0.006
Interruption 1/32 200 - 270 - 330 0.008 - 0.028 - 0.040 0.002 - 0.004 - 0.006
Stainless Steel ≦
1000 Medium cutting
Continuous 1/64 270 - 330 - 400 0.020 - 0.040 - 0.060 0.002 - 0.004 - 0.008
Standard CA6525
Interruption 1/32 200 - 270 - 330 0.020 - 0.040 - 0.060 0.002 - 0.004 - 0.008
Continuous Without KBN60M 1/64 400 - 500 - 2000 0.002 - 0.008 - 0.020 0.002 - 0.004 - 0.006
High Speed Cutting
Interruption Chipbreaker PT600M 1/32 200 - 830 - 1500 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.006
Finishing Continuous PV7005 1/32 200 - 830 - 1000 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
HB Standard
(Gloss Oriented) Interruption TN6020 1/32 330 - 500 - 200 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
Gray Cast Iron ≦
250
Continuous CA4505 1/64 500 - 600 - 200 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
Finishing Standard
Interruption CA4515 1/32 330 - 500 - 600 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
Continuous Conventional CA4505 1/32 330 - 500 - 200 0.020 - 0.040 - 0.080 0.004 - 0.006 - 0.008
Medium cutting
K Interruption Without Chipbreaker CA4515 1/32 270 - 400 - 500 0.020 - 0.040 - 0.080 0.002 - 0.004 - 0.006
Continuous Without KBN60M 1/64 200 - 1000 - 400 0.002 - 0.008 - 0.020 0.001 - 0.002 - 0.004
High Speed Cutting
Interruption Chipbreaker PT600M 1/32 500 - 200 - 830 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.006
Finishing Continuous PV7005 1/32 500 - 200 - 830 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
HB Standard
Nodular Cast (Gloss Oriented) Interruption TN6020 1/32 330 - 400 - 500 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
≦
Iron 270 Finishing
Continuous
Standard
CA4505 1/64 400 - 500 - 600 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
Interruption CA4515 1/32 330 - 400 - 500 0.008 - 0.020 - 0.040 0.002 - 0.004 - 0.008
Continuous CA4505 1/32 330 - 400 - 500 0.020 - 0.040 - 0.080 0.002 - 0.004 - 0.008
Medium cutting Standard
Interruption CA4515 1/32 270 - 330 - 400 0.020 - 0.040 - 0.080 0.002 - 0.004 - 0.006
High Speed Cutting
Without
(Rainbow Surface Continuous KPD001 0.008 660 - 1300-3300 0.002 - 0.004 - 0.012 0.002 - 0.004 - 0.006
Chipbreaker
N
HB Gross)
Non-ferrous
≦
Metals 330 Continuous 1/64 330 - 200 - 400 0.002 - 0.020 - 0.040 0.001 - 0.004 - 0.008
Finishing FSF, USF KW10
Interruption 1/64 330 - 200 - 400 0.002 - 0.020 - 0.040 0.001 - 0.004 - 0.008
Precision Cutting Continuous Without 0.008 330 - 400 - 500 0.002 - 0.004 - 0.012 0.001 - 0.07 - 0.004
HB KPD001
(Rainbow Surface Gross) Interruption Chipbreaker 1/64 240 - 330 - 400 0.002 - 0.004 - 0.012 0.001 - 0.07 - 0.004
Titanium Alloy ≦
400
Continuous 0.008 100 - 50 - 70 0.002 - 0.020 - 0.040 0.001 - 0.004 - 0.008
Finishing F,U KW10
S HB Finishing
Interruption
Continuous
F,U KW10
1/64
1/64
100 - 50 - 70
40 - 100 - 170
0.002 - 0.020
0.002 - 0.020
- 0.040
- 0.040
0.001 - 0.004 - 0.008
0.001 - 0.004 - 0.008
Heat-resistant Interruption 1/64 40 - 100 - 170 0.002 - 0.020 - 0.040 0.001 - 0.004 - 0.008
≦
Alloys 350 Finishing
Continuous
MQ PR1310
1/64 125 - 200 - 275 0.004 - 0.012 - 0.020 0.001 - 0.002 - 0.004
Interruption 1/32 125 - 200 - 275 0.004 - 0.012 - 0.020 0.001 - 0.002 - 0.004
40 〜 50 Continuous HQ 1/32 200 - 270 - 330 0.002 - 0.012 - 0.020 0.002 - 0.003 - 0.004
Finishing CA5515
HRC Interruption Without Chipbreaker 1/32 100 - 170 - 240 0.002 - 0.012 - 0.020 0.002 - 0.003 - 0.004
H Hard Materials
45 〜 68
HRC
Finishing
Continuous Without Chipbreaker KBN05M
Interruption SET, MET KBN25M
1/64
1/32
270 - 400 - 500
200 - 330 - 400
0.004 - 0.008
0.004 - 0.008
- 0.012
- 0.012
0.001 - 0.003 - 0.004
0.001 - 0.003 - 0.004
Without Chipbreaker
Medium cutting Continuous KBN900 1/32 200 - 270 - 330 0.012 - 0.028 - 0.040 0.001 - 0.004 - 0.006
F94 (Negative)
Grooving
G1~G103
Summary of External, Internal and Face Grooving G2~G9
Featured Grooving Systems
GBA Grooving System G10~G17
GBA Grooving Inserts G10-G14
KGBA External Shallow Grooving Toolholder G15
KGBAS External Shallow Grooving Toolholder G16
KIGBA Internal Grooving Toolholder G17
KGD Grooving System G18~G47
GDM/GDG/GDMS Grooving Inserts G20-G21
KGD Integral-Style Toolholder G22-G23
KGD-S SwitchBlade-Style Toolholder G24-G28
KGDF Face Grooving System Overview G29
GDFM/GDFMS Face Grooving Inserts G30
KGDF Face Grooving 0° Toolholders G31-G37
KGDF Face Grooving 90° Toolholders G38-G45
KGDF Face Grooving Recommended Cutting Conditions G46-G47
・Integral Style
Type KGD
0.078 ~ 0.315"
Width (2.0~8.0mm)
0.236 ~ 1.18”
Grooving Depth (6~30)
Ref. Page G22
・SwitchBlade-Style
Type * KGDS-S
Width (mm) 0.118” (3.0mm)
Grooving Depth (mm) 0.394” (10mm)
Ref. Page G26
G
・SwitchBlade-Style
Grooving
Type * KGD-S
0.078 ~ 0.197"
Width (2.0~5.0mm)
0.394~ 0.984"
Grooving Depth (10~25mm)
Ref. Page G27
Type * KGDF
ø0.984
Min. Face Groove Dia. (ø25mm)
0.118 ~ 0.236”
Width (3.0~6.0mm)
0.512 ~ 1.26"
Grooving Depth (13~32mm)
Ref. Page G29
G2
Summary of External Grooving
Deep
Grooving
Grooving
Shallow
Grooving
➡G 13 ➡G 15 ➡G 15 G G23
➡a 18 aG23 aG22 aG22
KGBA型 KGBS型 G16
aG23 KGB型 aG15
G23 KGBASaG22
KTG型 KGBAaG22 KGBSaG25
G48 KGB
刃幅:0.33∼4.8 刃幅: 0.5∼4.8
KGBAS 刃幅:0.5∼4.8
KGBA Width
刃幅 : KGBS
.013e.189in
:0.75∼4.5 Width :KGB
.013e.189in WidthKKC
: .02e.189in Width : .02e.189in
深さ:0.8∼5.0 深さ:1.0∼5.0 深さ:1.0∼5.0 Depth : .03e.20in
深さ:2.0∼5.0 Depth : .03e.20in Depth : .04e.20in Depth : .04e.20in
Width : .013e.189in Width : .013e.189in Width : .02e.189in Width : .02e.189in Width : .031e.250in
Depth : .03e.20in Depth : .03e.20in Depth : .04e.20in Depth : .04e.20in Depth : .050e.250in
eaker MY Chipbreaker Ground Chipbreaker Ground Chipbreaker Ground Chipbreaker MY Chipbreaker Ground Chipbreaker
Ground Chipbreaker Ground Chipbreaker Full-R Ground Chipbreaker
Full-R Full-R
Ground Chipbreaker Ground Chipbreaker MY Chipbreaker Ground Chipbreaker
Ground Chipbreaker Ground Chipbreaker
Full-R Full-RMY Chipbreaker
General (Square) Full-R (Round)
R (Round) MY Chipbreaker
* These
Generalshallow
(Square)groove
Full-Rtypes of theMY
(Round) previous system will be switched to the
Chipbreaker
system on the left. Edge Shape
G3
Summary of External Grooving
Small Shank
Type KGM
0.059~0.157"
Width (1.5~4.0mm)
0.197~0.630"
Grooving Depth (5~16mm)
Ref. Page G56 Molded Chipbreaker Deep Grooving/ Ground Chipbreaker
Cut-Off
(0.33~2.5mm) (0.33~2.5mm)
0.032~0.098" 0.032~0.098"
Grooving Depth (0.8~2.5mm) (0.8~2.5mm)
Ref. Page G50 G50
1-Edge
Ground Chipbreaker
PCD
Dimension (mm)
Shape Description
W rε L H M
M
GMGW 6030-30R 6 3 5
W±0.03
Type KGMW L
S rε 30 5.5
Width 0.236~0.315" 8030-40R 8 4 6
(6.0~8.0mm)
H
0.984"
5゚ W±0.03 5゚
Grooving Depth
M
(25mm)
Ref. Page G40 1-Edge
Ground
L
S
Chipbreaker
rε GMGW 8030-40R-HR 8 4 30 5.5 6
PCD
H
Molded Chipbreaker Molded Chipbreaker Ground Chipbreaker Deep Grooving/ Molded Chipbreaker
Full-R Cut-Off Full-R
G4
Summary of Internal Grooving
KIGBA
Min. Cutting Dia.:q1.37e1.57in
Grooving
Width:.020 e.190in
Depth:.040e.110in Ground
Ground Chipbreaker MY
G17
aG38 Chipbreaker Full-R Chipbreaker
KITG
A-KKC
Min. Cutting Dia.:q1.00e2.75in
Width:0.31e.189in
Depth:.040e.140in Ground
aG83
G39 Chipbreaker
G5
Molded Chipbreaker
Depth:.210e.430in Chipbreaker Full-R
Ground Ground
Chipbreaker Chipbreaker
Full-R
Summary of InternalKIGMU
Grooving
-8 aP. 298
Min. Cutting Dia.:q2.65in KIGM -8
Width:.310in Min. Cutting Dia.:q2.65in
Depth:.087in
d Internal Grooving & Traversing q.78ine Multi-Function
Width:.310in CERACUT Plunge & Turn
aP. 298 Depth:.780in
Molded Chipbreaker
aG82
G45
KIGM-V
Min. Cutting Dia.:q.78e1.57in
Width:.120 e.200in Molded
Molded Chipbreaker
Depth:.210e.430in Chipbreaker Full-R Ground Ground
Chipbreaker Chipbreaker
Full-R
KIGMU -8
Min. Cutting Dia.:q2.65in
Width:.310in
d Small Diameter Internal Grooving q.157e Double sided Depth:.087in
Micro Bar & Swiss IQ Bar
aP. 298
HPG
Min. Cutting Dia.:q.157e.31in
Width:.040 e.080in
Depth:.040e.080in
aG66
G47
VNG
Min. Cutting Dia.:q.157e.276in HPG
Width:.040 e.080in Min. Cutting Dia.:q.157e.31in
Depth:.030e.080in Width:.040 e.080in
G65
Depth:.040e.080in
aG46
aG47
G6
Summary of Internal Grooving
Molded Chipbreaker
■ Deep Grooving
Type KIGH
1.77"~2.56"
Min.Bore Dia. (ø45~ø65)
Ground Chipbreaker 0.157"~0.315"
Width (mm) (4.0~8.0mm)
0.472"
Grooving Depth (mm) (12mm)
Ref. Page G81
Molded Chipbreaker
Type KIGM-V
ø0.787~ø1.575"
Min.Bore Dia. (ø20~ø40mm)
0.118~0.197"
Width (mm) (3.0~5.0mm)
0.217~0.433" Molded Chipbreaker
Grooving Depth (mm) (5.5~11.0mm)
Ref. Page G82
Molded Chipbreaker
Full-R
Ground Chipbreaker
Molded Chipbreaker
Full-R G7
Summary of Face Grooving
Type VNFG
ø0.315"
Min. Face Groove Dia. (ø8mm)
0.039~0.118"
Width (mm) (1.0~3.0mm) System Tip-bars
0.079~0.118"
Grooving Depth (mm) (2.0~3.0mm)
Ref. Page G86
Type HPFG
ø0.315"
Min. Face Groove Dia. (ø8mm)
0.039~0.118"
Width (mm) (1.0~3.0mm)
2-Edge Tip-Bar
0.079~0.118"
Grooving Depth (mm) (2.0~3.0mm)
Ref. Page G87
G
Grooving
G8
Summary of Face Grooving
Type GFVS
ø1.38~ø5.91"
Min. Face Groove Dia. (ø35~ø150mm)
0.098~0.236"
Width (mm) (2.5~6.0mm)
0.181~0.319"
Grooving Depth (mm) (4.6~8.1mm)
Ref. Page G88
Ground Chipbreaker
Ground Chipbreaker
Full-R
Grooving
Type GFVT
ø1.38~ø5.91"
Min. Face Groove Dia. (ø35~ø150mm)
0.098~0.236"
Width (mm) (2.5~6.0mm)
0.181~0.319"
Grooving Depth (mm) (4.6~8.1mm)
Ref. Page G89
G9
GBA Grooving Inserts
Dimensions
(inch)
MEGACOAT
Shape Applicable Applicable
Description
Previous
Unit NEW External Toolholder Internal Toolholder
Description
Right-Handed Insert Shown G15-G16 G17
PR1215
W B rε
088N - ●
Grooving
A rε
W ±0.03mm
rε 094MYN - 0.094 0.157 0.012 ● KGBA$…4-25
KGBA$…22-25
2°
KGBAS$…22-25 KIGBA$…20-4
B
inch
KGBA$…22-25T5 KIGBAS$…4032-22
ød
KGBA$…4-35
156MYN - 0.156 0.197 0.016 ● KGBA$…22-35
KGBAS$…22-35
KGBAS$…22-15
ød
T
047R - 0.094 0.157 0.047 ● KGBA$…4-25
Full-R (Round) KGBA$…22-25
KGBAS$…22-25 KIGBA$…20-4
inch 0.125 0.157 0.062 KGBA$…22-25T5 KIGBAS$…4032-22
062R - ●
KGBAS$…22-25T5
078R - 0.156 0.197 0.078 ● KGBA$…4-35
KGBA$…22-35
094R - 0.188 0.197 0.094 ● KGBAS$…22-35
Dimension B shows available grooving depth.
Dimensions
Cermet MEGACOAT PVD Coated Carbide Carbide
(mm)
Applicable Applicable
Shape
Previous NEW
Description Unit External Toolholder Internal Toolholder
PR1115
Description
PR1215
PR905
PR930
KW10
TC40
TN90
Right-Handed Insert Shown G15-G16 G17
W B rε
Grooving
◯ ● ◯ ◯ ● ◯
150-020 - 1.50 ◯ ● ◯ ◯ ● ◯
160-020 GBA32$ 160 1.60 2.5 0.2 ● ◯ ◯
170-020 170 1.70 ● ◯ ◯
175-020 GBA32$ 175 1.75 2.0 ◯ ● ◯ ◯ ● ◯
175-020 - 1.75 ◯ ● ◯ ◯ ● ◯
NEW
200-020 GBA32$ 200 2.00 ◯ ● ◯ ◯ ● ◯
I T E M
225-020 225 2.25 2.5 ● ◯ ◯
250-020 2.50
±0.001”
A
W ±0.03mm 250 ◯ ● ◯ ◯ ● ◯
rε rε
2゜
2.0
T 125-020 GBA43$ 125 1.25 ◯ ◯ ● ◯ ◯ ◯
140-020 140 1.40 3.5 0.2 ● ◯ ◯
145-020 145 1.45 2.0 ◯ ◯ ● ◯
145-020 - 1.45 0.2 ● ◯ ◯
150-010 - 1.50 0.1 ● ◯
150-020 GBA43$ 150 1.50 ◯ ◯ ● ● ◯ ● ◯
KGBA$…22-15
170-020 170 1.70 ● ◯ ◯
KGBAS$…22-15
175-020 175 1.75 0.2 ◯ ◯ ● ◯ ◯ ● ◯
185-020 185 1.85 3.5 ◯ ◯ ● ◯ ◯ ● ◯
195-020 195 1.95 ● ◯ ◯
200-010 - 2.00 0.1 ● ◯
200-020 GBA43$ 200 2.00 ◯ ◯ ● ◯ ◯ ● ◯
KIGBA$…20-4
225-020 225 mm 2.00 0.2 ● ◯ ◯
KIGBAS$…4032-22
230-020 230 2.30 ◯ ◯ ● ◯ ◯ ● ◯
KGBA$…22-25T5
250-010 - 2.50 5.0 0.1 ● ◯
KGBAS$…22-25T5
KGBA$…22-25
KGBAS$…22-25
250-030 GBA43$ 250 2.50 4.0 ◯ ◯ ● ◯ ◯ ● ◯
KGBA$…22-25T5
KGBAS$…22-25T5
KGBA$…22-25T5
250-030 - 2.50 5.0 0.3 ◯ ◯ ● ◯ ◯ ● ◯
KGBAS$…22-25T5
KGBA$…22-25
KGBAS$…22-25
265-030 GBA43$ 265 2.65 4.0 ◯ ◯ ● ◯ ◯ ● ◯
KGBA$…22-25T5
KGBAS$…22-25T5
Dimension B shows available grooving depth. +0.05
The edge width tolerance GBA32$ 050 is different:0.50−0
Dimensions
Cermet MEGACOAT PVD Coated Carbide Carbide
(mm)
Applicable Applicable
Shape
Previous NEW External Toolholder Internal Toolholder
Description
Description
PR1215
PR1115
Right-Handed Insert Shown
PR905
PR930
KW10
G15-G16 G17
TC40
TN90
W B rε
KGBA$…22-25T5
GBA43$ 265-030 - 2.65 5.0 0.3 ◯ ◯ ● ◯ KGBAS$…22-
25T5
KGBA$…22-25
G 280-030 GBA43$ 280 2.80 4.0 ● ● ◯
KGBAS$…22-25
KGBA$…22-25T5
0.3 KGBAS$…22-
25T5
280-030 - 2.80 5.0 ◯ ◯ ● ● ◯ ● ◯ KGBA$…22-25T5
KGBAS$…22-
300-010 - 3.00 5.0 0.1 ● ◯ 25T5
Grooving
KGBA$…22-25
KGBAS$…22-25
300-030 GBA43$ 300 3.00 4.0 ◯ ◯ ● ◯ ◯ ● ◯ KGBA$…22-25T5
KGBAS$…22-
25T5
±0.001”
A rε
W ±0.03mm
rε
KGBA$…22-25T5
300-030 - 3.00 5.0 KGBAS$…22-
2゜
◯ ◯ ● ◯ ◯ ● ◯
25T5
NEW
0.3 KIGBA$…20-4
ød
I T E M
Dimensions
(mm)
MEGACOAT PVD Coated Carbide
Applicable Applicable
Shape
Previous NEW
Description External Toolholder Internal Toolholder
Description
PR1215
PR1115
TN6020
Right-Handed Insert Shown
PR905
PR930
G15-G16 G17
W B rε
Grooving
KGBA$…22-25T5
250-030MY - 2.50 5.0 ● ◯
±0.001” KGBAS$…22-25T5
W ±0.03mm
A rε rε
KGBA$…22-25
2°
KGBAS$…22-25
B
KGBAS$…22-25T5
T
KIGBA$…20-4
NEW
KGBA$…22-25T5
265-030MY - KGBAS$…22-25T5 KIGBAS$…4032-22
Molded Chipbreaker
2.65 5.0 ● ◯
I T E M
0.3 KGBA$…22-25
KGBAS$…22-25
MY Chipbreaker 300-030MY GBA43$ 300MY 3.00 4.0 ◯ ● ◯ ◯
KGBA$…22-25T5
KGBAS$…22-25T5
KGBA$…22-25T5
300-030MY - 3.00 5.0 ◯ ● ◯ ◯
KGBAS$…22-25T5
KGBAR…22-25
KGBASL…22-25
330-030MY GBA43$ 330MY 3.30 4.0 R R
KGBAR…22-25T5
KGBASL…22-25T5
KGBA$…22-25T5
330-030MY - 3.30 5.0 ● ◯
KGBAS$…22-25T5
350-030MY GBA43$ 350MY 3.50 ◯ ● ◯ ◯ KGBA$…22-35
5.0 KGBAS$…22-35
400-040MY 400MY 4.00 0.4 ◯ ● ◯ ◯
Dimension B shows available grooving depth.
PVD Coated
Dimensions (mm) MEGACOAT Carbide
Carbide
Applicable Applicable
Shape
Previous NEW
Description External Toolholder Internal Toolholder
Description
PR1215
PR1115
Right-Handed Insert Shown
PR905
KW10
G15-G16 G17
W B rε
G rε W
±0.03 150-075R 075R 1.50 0.75 ● ◯ ◯
KGBA$…22-15
KGBAS$…22-15
A
3.5
2゜
Full-R (Round)
ød
KGBAS$…22-
25T5
KGBA$…22-35
400-200R 200R 4.00 5.0 2.00 ● ◯ ◯
KGBAS$…22-35
Classification of usage
K Cast Ilon
Description A T ød
N Non-ferrous Material : Continuous-Light Int. /1st Choice
: Continuous-Light Int. /2nd Choice
GBA32_ 0.375 0.125 0.173 S Titanium Alloy : Continuous / 1st Choice
GBA43_ 0.500 0.187 0.217 Hardened Material(<40HRC) : Continuous / 2nd Choice
H
GBA43$480 0.500 0.197 0.217 Hardened Material(<40HRC)
Dimensions (mm) CBN PCD
1.50 KGBAS$…22-15
B
◯ ◯
ød
3.5
T 200-010 200 0.1 ◯ ◯ KIGBA$…20-4
GBA32 S=1.7
2.00 KIGBAS$…4032-22
111111
1-edge GBA43 S=1.9 200-020 200 0.2 ◯ ◯
B
F1
2° 2°
L2
A
L1
H3
α
H1
h
• Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder.
Toolholder Dimension~
Spare Parts
Stock Dimension
Clamp Set Wrench
Applicable Insert
Description Unit
G10-G14
R L H1=h H3 B L1 L2 F1 A T
KGBA$ 12-3 ● ● 0.750
0.160
0.750 5.00
0.945
1.000
- 0.098 LGBA-16$S GBA32$Type
16-3 ● ● 1.000 1.000 6.00 1.250
12-4-15 ● ● 0.750 0.750 5.00 1.000 GBA43$03~05...
0.160 1.004 0.039 0.157 GBA43$05MY
16-4-15 ● ● 1.000 1.000 6.00 1.250
12-4-25
16-4-25
●
● ●
inch
0.750
1.000
0.160
0.750 5.00
1.000 6.00
1.004
1.000
1.250
0.079 0.177 FT-15 G
LGBA-22$S GBA43$06~08...
12-4-25T 0.750 0.750 5.00 1.000 GBA43$06MY~08MY
0.160 1.004 0.079 0.217
16-4-25T 1.000 1.000 6.00 1.250
12-4-35 ● ● 0.750
0.160
0.750 5.00
1.004
1.000
0.118 0.217 GBA43$09~12
16-4-35 ● ● 1.000 1.000 6.00 1.250 GBA43$10MY
Grooving
4.0 24 - 2.5 GBA32$Type
2525M-16 ◯ ◯ 25 25 150 30
2020K22-15 ◯ ◯ 20 20 125 25 GBA43$125~230...
4.0 25.5 1.0 4.0 GBA43$200-020MY
2525M22-15 ◯ ◯ 25 25 150 30 GBA43$100-050R~200-100R
・Clamp Set : KGBA$…LGBA-○RS for Right-hand Toolholder. and LGBA-○LS for Left-hand Toolholder
KGBAS$…LGBA-○LS for Right-hand Toolholder. and LGBA-○RS for Left-hand Toolholder
KGBAS
2°
B
F1
L2
H3
L1
T
h
α
A
H1
2°
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
•Right-hand Shown
Toolholder Dimension
Spare Parts
Stock Dimension
Clamp Set Wrench
Applicable Insert
Description Unit
G10-G14
R L H1=h H3 B L1 L2 F1 A T
KGBAS$ 12-3 ● 0.750 0.152 0.750 5.000 0.984 0.984 - 0.098
LGBA-16 L S GBA32L Type
NEW 16-3 ● 1.000 0.172 1.000 6.000 0.984 1.181 - 0.098
12-4-15 ● 0.750 0.160 0.750 5.000 0.984 1.062 0.039 0.157
16-4-15 ● 1.000 0.180 1.000 6.000 0.984 1.260 0.039 0.157
G 12-4-25 ●
Inch 0.750 0.160 0.750 5.000 0.984 1.062 0.079 0.177
LGBA-22 L S
FT-15
GBA43L Type
16-4-25 ● 1.000 0.197 1.000 6.000 0.984 1.250 0.079 0.177
12-4-35 ● 0.750 0.160 0.750 5.000 0.984 1.062 0.118 0.217
16-4-35 ● 1.000 0.180 1.000 6.000 0.984 1.260 0.118 0.217
KGBAS$ 2020K-16 ◯ ◯ 20 4.0 20 125
25
25
- 2.5 LGBA-16 $ S GBA32$Type
2525M-16 ◯ ◯ 25 4.5 25 150 30
NEW
2020K22-15 20 4.5 20 125 27
Grooving
◯ ◯
25 1.0 4.0
2525M22-15 ◯ ◯ 25 5.0 25 150 32
2020K22-25 ◯ ◯ 20 4.5 20 125 27
mm 25 2.0 4.5 FT-15
2525M22-25 ◯ ◯ 25 5.0 25 150 32
LGBA-22 $ S GBA43$Type
2020K22-25T5 ◯ 20 4.5 20 125 27
25 2.0
2525M22-25T5 25 5.0 25 150 32
5.5
2020K22-35 ◯ ◯ 20 4.5 20 125 27
25 3.0
NEW
Dimension T shows the distance from the Toolholder to the cutting edge
Dimension B shows available grooving depth
・Clamp Set : KGBA$…LGBA-○RS for Right-hand Toolholder and LGBA-○LS for Left-hand Toolholder
KGBAS$…LGBA-○LS for Right-hand Toolholder and LGBA-○RS for Left-hand Toolholder
KIGBA
2°
øA
øD
F
T
L2 H
α
L1
L-hand Insert for R-hand Toolholder, R-hand Insert for L-hand Toolholder.
Right-hand Shown
•
Toolholder Dimension
Min.Cutting Dia.
Spare Parts
Stock Dimension
Clamp Set Wrench
Applicable Insert
Description Unit
G10-G14
R L øA øD H L1 L2 F T
KIGBA$ 16-3 aa 1.38 1.00 0.92 9.0 1.18 0.69 0.12 LGBA-16$S FT-15 GBA32$ Type
inch
NEW 20-4 aa 1.57 1.25 1.18 10.0 1.18 0.90 0.12 LGBA-22$S FT-15 GBA43$ Type G
3525-16 ◯◯ 35 25 23 220 30 17.5 2.8 LGBA-16$S FT-15 GBA32$ Type
mm
4032-22 ◯◯ 40 32 30 250 30 23.0 3.0 LGBA-22$S FT-15 GBA43$ Type
•Dimension T Shows the distance from the Toolholder to the cutting edge.
Available Groove Depth KIGBA$3525-16…"B" Dimension of the Applicable Insert
KIGBA$4032-22…2.0mm for GBA43$ 125-020, 145-020, 100-050R.
2.8mm for the Inserts except the above
Grooving
・Clamp Set : LGBA-□LS for Right-hand Toolholder and LGBA-□RS for Left-hand Toolholder.
NEW
I T E M
For GBA32$○○○-○○○ For GBA43$○○○-○○○ For GBA43$○○○-○○○ R(Full R)
G
BA-MY Rake Angle after Installment of GBA-MY (α)
α Insert
GBA43$175MY ~
+6°
GBA43$350MY
+5° GBA43$400MY
α indicates the rake angle at the center of the edge width after installing insert
Cut-off
MEGACOAT
Advanced Coating Techonology
Features of MEGACOAT
PR1225
First recommendation for cut-off , grooving and traversing.
PR1215
Superior wear resistance, recommended for grooving and cut-off
under stable conditions.
First recommendation for machining of cast iron.
Grooving
Good wear resistance and fracture resistance
Stable cutting and long tool life for grooving and cut-off
Toolholder Lineup
Two available types: Integral-Style and SwitchBlade-Style.
G19
NEW
KGD Grooving System for Grooving and Cut-Off
P Carbon steel / Alloy steel ●
Classification of usage M Stainless Steel
Angle
Dimension (mm) (°)
Cermet MEGACOAT Carbide
Shape Description
PR1225
PR1215
W
GW15
TN90
rε M L H θ
Handed insert shows R-hand. inch mm tolerance
rε 20 4.3
4020N-080GM
2°
0.8 -
L
◦ ● ●
5020N-040GM 0.4 ◦ ● ●
0.197 5.0 4.2
H
5020N-080GM 0.8 ◦ ● ●
±0.04
6020N-040GM 0.4 ◦ ● ●
Grooving and Traversing
NEW
3020N-040GM 0.118 3.0 ±0.03 0.4 2.3 ◦ ● ●
L
For 4020N-040GM 0.157 4.0 0.4 3.3 20 4.3 - ◦ ● ●
rε
general
5020N-080GM 0.197 5.0 0.8 4.2 ◦ ● ●
purpose ±0.04
H
rε
1.5°
NEW 0.118 3.0 2.3
M
rε
NEW
2° W 2°
0.138 ◦ ● ● ●
Grooving
20 4.3
L
4020N-040GS 0.157 4.0 ±0.02 3.3 - ◦ ● ● ●
20°
5020N-040GS 0.197 5.0 4.2 ◦ ● ● ●
0.4
H
±0.03
M
L 20 4.3 -
5020N-250R-CM 0.197 5.0 2.5 4.2 ◦ ● ●
±0.04
H
NEW
L rε
3020N-030PH 0.118 3.0 ±0.03 0.3 2.3 20 - ● ●
Grooving and Cut-Off
1.5°
0.157
2-Edge
4.3
GDMS 2020N-020PH 0.079 2.0 0.2 1.5 ● ●
M
1.5°
W±0.03
NEW
3020N-030PH 3.0 ±0.03 0.3 2.3 20 -
L
● ●
1.5°
0.118
rε
0.157
1-Edge
5°
0° ◎
Conventional
New Toolholder Toolholder
KGD KGM
Installing conventional inserts to the new toolholder is not recommended.
G20 a: Std Stock s: World Express
KGD Grooving System for Grooving and Cut-Off
Angle
Dimension (mm) (°)
Cermet MEGACOAT Carbide
Shape Description
PR1225
PR1215
W
GW15
TN90
rε M L H θ
Handed insert shows R-hand. inch mm tolerance
rε
GDM 2020N-020PM 0.079 2.0 0.2 1.5 ● ●
3°
M
W±0.03
M
W±0.03
NEW
2520R-020PM-6D 0.098 2.5 ±0.03 0.2 1.95 20 6°
rε
● ●
L
3°
G22
H
2-Edge
4.3 ~
GDMS 2020N-020PM 0.079 2.0 0.2 1.5 ● ● G25
G
3°
M
W±0.03
NEW
3020N-025PM 0.098 3.0 ±0.03 0.25 2.3 20 -
L
3°
rε ● ●
H
1-Edge
4020N-030PM 0.118 4.0 0.3 3.3 ● ●
W±0.03
NEW
Grooving
3020R-025PM-6D 0.098 3.0 ±0.03 0.25 2.3 20 6°
L
● ●
3°
rε
H
1-Edge
4020R-030PM-6D 0.118 4.0 0.3 3.3 ● ●
Note) 1. Using the PM chipbreaker (for cut-off) for grooving cannot create a flat bottom Recommended
(See the right figure). Groove bottom created by Cutting Conditions G27
PM chipbreaker
NEW
◆ Indication of Description
I T E M
②Tolerance Symbol ④Width ⑥Hand of Tool ⑧Chipbreaker symbol
M:Class M 20:2mm R:R-hand GM:Grooving and Traversing
G:Class G 30:3mm L:L-hand GL:Low Feed
40:4mm N:Neutral CM:Copying
G D M S 30 20 N - 025 GM - 6D
NEW
■ KGD Integral-Style Toolholder (Inch-Size)
T
T
F1
B
F1
B
W
W
L2
H3
L2
H3
H1
h
H1
h
A
A L3
H2
L3
H2
L1
L1
Toolholder dimensions
Spare parts
Max. Grooving Depth
Insert
Dimension Width
Stock
W (mm) Clamp Bolt Wrench
Width
G20-G21
G Description
(17mm)
16-2T17 ● ● 1.00 - 1.00 5.90 0.96
0.393
KGD$ 12-3T10 ● ● 0.75 - 0.75 4.92 0.70
0.393
(10mm) 1.20 (10mm)
16-3T10 ● ● 1.00 - 1.00 5.90 0.95
3 0.094 3.0 4.0
KGD$ 12-3T20 ● ● 0.75 - 0.75 4.92 1.35 0.70
NEW
0.787 0.669
I T E M
(20mm) (17mm)
16-3T20 ● ● 1.00 - 1.00 5.90 1.39 0.95
0.393
KGD$ 12-4T10 ● ● 0.75 - 0.75 4.92 1.20 0.68
0.393
(10mm) (10mm)
16-4T10 ● ● 1.00 - 1.00 5.90 0.93
4 0.787
KGD$ 12-4T20 ● ● 0.75 - 0.75 4.92 1.35 0.68 0.133 4.0 5.0
0.790
(20mm) - (20mm)
16-4T20 ● ● 1.00 - 0.374 1.00 5.90 1.39 0.93 BH6X10TR LTW-25
0.984 0.990
(25mm) KGD$ 16-4T25 ● ● 1.00 - 1.00 5.90 1.59 0.93 (25mm)
0.393
KGD$ 12-5T10 ● ● 0.75 - 0.75 4.92 1.20 0.66
0.393
(10mm) (10mm
16-5T10 ● ● 1.00 - 1.00 5.90 0.91
5 0.669
KGD$ 12-5T17 ● ● 0.75 - 0.75 4.92 1.28 0.66 0.173 5.0 6.0
0.790
(17mm) (17mm)
16-5T17 ● ● 1.00 - 1.00 5.90 0.91
0.984 0.990
(25mm)
KGD$ 16-5T25 ● ● 1.00 - 1.00 5.90 1.59 0.91 (25mm)
0.591 0.590
(15mm) KGD$ 16-6T15 ● ● 1.00 - 1.00 5.90 1.28 0.89 (15mm)
6 1.181
0.208 6.0 6.0
1.181
(30mm) KGD$ 16-6T30 ● ● 1.00 - 1.00 5.90 1.79 0.89 (30mm)
0.984 0.990
8 (25mm) KGD$ 16-8T25 ● ● 1.00 0.26 1.00 5.90 1.65 1.69 0.88 0.236 (25mm) 8.0 8.0
T dimension shows the distance from the Toolholder to the cutting edge.(When using 2-edge insert, set the groove depth under 18mm.)
T T
Right-hand shown
F1
F1
B
W
W
L2 L2
H3
H3
H1
H1
h
h
A A
L3 L3
H2
H2
L1 L1
Toolholder dimensions
Dimension Width
Stock
Depth
G20-G21
Description
mm mm G
KGD$ 1616H-2T06 ◦ ◦ 16 4.0 16 100 27.7 28.0 15.2
HH5X16
6 2020K-2T06 ◦ ◦ 20 20 125 28.0 19.2 6
- -
2525M-2T06 ◦ ◦ 25 25 150 28.0 24.2 HH5X25
KGD$ 1616H-2T10 ◦ ◦ 16 4.0 16 100 30.2 30.5 15.2
Grooving
HH5X16
10 2020K-2T10 ◦ ◦ 20 20 125 30.5 19.2 10
2 - - 1.7 2.0 3.0 LW-4
2525M-2T10 ◦ ◦ 25 25 150 30.5 24.2 HH5X25
KGD$ 1616H-2T17 ◦ ◦ 16 4.0 16 100 31.2 31.5 15.2
2012K-2T17 ◦ ◦ 12 125 11.2 HH5X16
17 20 17
NEW
2020K-2T17 ◦ ◦ - 20 125 32.5 - 19.2
I T E M
2525M-2T17 ◦ ◦ 25 25 150 24.2 HH5X25
KGD$ 1616H-3T06 ◦ ◦ 16 4.0 16 100 27.7 28.0 14.8
HH5X16
6 2020K-3T06 ◦ ◦ 20 20 125 28.0 18.8 6
- -
2525M-3T06 ◦ ◦ 25 25 150 28.0 23.8 HH5X25
KGD$ 1616H-3T10 ◦ ◦ 16 4.0 16 100 30.2 30.5 14.8
HH5X16
10 2020K-3T10 ◦ ◦ 20 20 125 18.8 10
3 - 30.5 - 2.4 3.0 4.0 LW-4
2525M-3T10 ◦ ◦ 25 25 150 23.8 HH5X25
KGD$ 1616H-3T20 ◦ ◦ 16 4.0 16 100 34.2 34.5 14.8
9.5
2012K-3T20 ◦ ◦ 12 125 10.8 HH5X16
20 20 34.5 20
2020K-3T20 ◦ ◦ - 20 125 - 18.8
2525M-3T20 ◦ ◦ 25 25 150 35.5 23.8 HH5X25
KGD$ 2020K-4T10 ◦ ◦ 20 20 125 18.3 HH5X16
10 30.5 10
2525M-4T10 ◦ ◦ 25 25 150 23.3 HH5X25
4 KGD$ 2020K-4T20 ◦ ◦ 20 - 20 125 34.5 - 18.3 3.4 4.0 5.0 HH5X16 LW-4
20 20
2525M-4T20 ◦ ◦ 25 25 150 35.5 23.3
HH5X25
25 KGD$ 2525M-4T25 ◦ ◦ 25 25 150 40.5 23.3 25
KGD$ 2020K-5T10 ◦ ◦ 20 20 125 17.8 HH5X16
10 30.5 10
2525M-5T10 ◦ ◦ 25 25 150 22.8
5 KGD$ 2020K-5T17 ◦ ◦ 20 - 20 125 - 17.8 4.4 5.0 6.0 LW-4
17 37.5 17 HH5X25
2525M-5T17 ◦ ◦ 25 25 150 22.8
25 KGD$ 2525M-5T25 ◦ ◦ 25 25 150 40.5 22.8 25
15 KGD$ 2525M-6T15 ◦ ◦ 25 25 150 32.5 22.4 15
6 - - 5.3 6.0 6.0 HH5X25 LW-4
30 KGD$ 2525M-6T30 ◦ ◦ 25 25 150 45.5 22.4 30
KGD$ 2525M-8T25 ◦ ◦ 25 7.0 25 150 44.2 22.0
8 25 43.3 6.0 25 8.0 8.0 HH6X25 LW-5
3232P-8T25 ◦ ◦ 32 - 32 170 - 29.0
(T dimension shows the distance from the Toolholder to the cutting edge.
(When using 2-edge insert, set the groove depth under 18mm.) a: Std Stock s: World Express
▲: G23
KGD Grooving System for Grooving and Cut-Off
NEW
■ KGD-S 0° SwitchBlade Toolholder (Inch-Size)
T
F1
B
W
T
F1
B
W
L2
H3
L2
H3
H1
h
H2
A
H1
L1
h
• Right-hand shown
H2
A L1
Width
Dimension(mm)
Stock W (mm)
Shank Width Toolholder Description
Description Blade Description G20-G21
G Angle G26
G26
R L H1=h H2 H3 B L1 L2 L3 F1 A T MIN MAX
(mm) (mm)
0.669 KGD$ 12X-2T17S ● ● KGD$12-C 0.75 0.472 0.75 4.80 0.88 0.669
2 KGD$-2T17-C 1.57 0.067 (17mm) 2.0 3.0
(17mm) 16X-2T17S ● ● KGD$16-C 1.00 0.275 1.00 5.78 1.13
Grooving
0.787 KGD$ 12X-4T20S ● ● KGD$12-C 0.75 0.472 0.75 4.92 0.84 0.790
4 KGD$-4T20-C 1.68 0.133 (20mm) 4.0 5.0
I T E M
Note) 1. In case of normal mounting position, toolholder body may interfere with tool presetter
2. Toolholder description and blade description are printed on toolholder body. (Unit description is not indicated.)
KGD-S : R-hand Blade for R-hand Toolholder, L-hand Blade for L-hand Toolholder.
KGDS-S : L-hand Blade for R-hand Toolholder, R-hand Blade for L-hand Toolholder.
The toolholder is applicable for all blade with suitable hand.
3. T dimension shows the distance from the Toolholder to the cutting edge.(When using 2-edge insert, set the groove depth under 0.71inches)
F1
B
W
T
F1
B
W
L2
H3
L2
H3
H1
h
H1
h
H2
A L1
• Right-hand shown
H2
A L1
B
B
L3
L3
T
L2
T
L1
L2
L1
G
H3
H3
H1
h
H1
h
A H2
A
• Right-hand shown
Grooving
H2
Dimension(mm)
Shank Angle
Stock W (mm)
Width
NEW
Blade Description G20-G21
Std. Stock Description G26
I T E M
G26
R L H1=h H2 H3 B L1 L2 L3 F1 A T MIN MAX
(mm) (mm)
KGD$ 2020X-2T17S ● ● KGD$2020-C 20 12 20 122 23.4
2 17 KGD$-2T17-C 39.9 1.7 17 2.0 3.0
2525X-2T17S ● ● KGD$2525-C 25 7 25 147 28.4
KGD$ 2020X-3T10S ● ● KGD$2020-C 20 12 20 115 23.0
10 2525X-3T10S ● ● KGD$2525-C KGD$-3T10-C 25 7 25 140 32.9 28.0 10
3232X-3T10S ● ● KGD$3232-C 32 - 32 160 33.0
3 2.4 3.0 4.0
KGD$ 2020X-3T20S ● ● KGD$2020-C 20 12 20 125 23.0
20 2525X-3T20S ● ● KGD$2525-C KGD$-3T20-C 25 7 25 150 42.9 28.0 20
3232X-3T20S ● ● KGD$3232-C 32 - 32 170 33.0
KGD$ 2020X-4T10S ● ● KGD$2020-C 20 12 20 115 22.5
10 2525X-4T10S ● ● KGD$2525-C KGD$-4T10-C 25 7 25 140 32.9 27.5 10
3232X-4T10S ● ● KGD$3232-C 32 - 32 160 32.5
0° KGD$ 2020X-4T20S ● ● KGD$2020-C 20 12 20 125 - 22.5
4 20 2525X-4T20S ● ● KGD$2525-C KGD$-4T20-C 25 7 11.6 25 150 42.9 27.5 3.4 20 4.0 5.0
3232X-4T20S ● ● KGD$3232-C 32 - 32 170 32.5
KGD$ 2020X-4T25S ● ● KGD$2020-C 20 12 20 130 22.5
25 2525X-4T25S ● ● KGD$2525-C KGD$-4T25-C 25 7 25 155 47.9 27.5 25
3232X-4T25S ● ● KGD$3232-C 32 - 32 175 32.5
KGD$ 2020X-5T10S ● ● KGD$2020-C 20 12 20 115 22.0
10 2525X-5T10S ● ● KGD$2525-C KGD$-5T10-C 25 7 25 140 32.9 27.0 10
3232X-5T10S ● ● KGD$3232-C 32 - 32 160 32.0
5 4.4 5.0 6.0
KGD$ 2020X-5T25S ● ● KGD$2020-C 20 12 20 130 22.0
25 2525X-5T25S ● ● KGD$2525-C KGD$-5T25-C 25 7 25 155 47.9 27.0 25
3232X-5T25S ● ● KGD$3232-C 32 - 32 175 32.0
KGDS$ 2020X-3T10S ● ● KGDS$2020-C 20 12 20 125
90° 3 10 KGD -3T10-C 25.1 49.7 - 2.4 10 3.0 4.0
2525X-3T10S ● ● KGDS$2525-C 25 7 25 150
a: Std Stock s: World Express
Note) 1. In case of normal mounting position, toolholder body may interfere with tool presetter
2. Toolholder description and blade description are printed on toolholder body. (Unit description is not indicated.)
KGD-S : R-hand Blade for R-hand Toolholder, L-hand Blade for L-hand Toolholder.
KGDS-S : L-hand Blade for R-hand Toolholder, R-hand Blade for L-hand Toolholder.
The toolholder is applicable for all blade with suitable hand.
3. T dimension shows the distance from the Toolholder to the cutting edge.(When using 2-edge insert, set the groove depth under 0.71inches) G25
NEW
KGD Grooving System for Grooving and Cut-Off
B
16-C ● ● 5.08" 1.00" 1.00"
H1
2525-C s ▲s 129 25 25
L
3232-C s ▲s 149 32 32
G
H1
Description of Blade
Right-hand Shown R L L T W
41.5
●Spare parts
Spare parts
Toolholder
Fig.4 Fig.5
Aluminum - - - ★
650~1650
GS
Brass - - - ★
325~720
★: 1st. Recommendation ☆:2nd. Recommendation
● Recommended Cutting Conditions Based on Insert Width (feed rate/ DOC)
■ Grooving ■ traversing
Grooving
Set up depth of cut (ap) for traversing less than radius size.
G27
NEW
KGD Grooving System for Grooving and Cut-Off
● CM chip-breaker [ about max. a.p. for pulling up ] Recommended DOC for pulling up
Max D.O.C. (inch)
Description of Toolholder
Description
G DOC
● Point of OD Turning
Point (I) (Traversing after grooving)
Before traversing, pull the tool back by 0.004" after grooving. (Put the load on edge from single
fig 1
direction.)
Pull back the tool by 0.004" before
traversing
(over 0.020" of groove depth for
roughing)
fig 2
Point (II)
2 For finishing
fig 3
(Leave the material more than 0.020" total to get better chip control.)
Caution: It is recommend not to feed the tool toward the center when traversing without center. 0.1mm
W Grip technology
● Smooth chip control
For general purpose GM Chipbreaker For deep grooving DM Chipbreaker
G
■ Advantages of Chipbreaker ■ Chip Control of GM Chipbreaker
For general purpose GM Chipbreaker For deep grooving DM Chipbreaker <Cutting Conditions>
V c=150m/min f =0.05~ 0.2mm/rev
•S mooth surface from • Gradually raised surface • Concave part in middle GDFM5020N-040GM SCM415 Wet
cutting edge to the far side Keeps curling of chips in constant shape Enhances breaking of chips
Grooving
Enhances breaking of chips and
maintains their evacuation direction • Inflated inner surface ● Face Grooving (ø62)
constant Enhances breaking of chips
and maintains their evacuation
in constant direction
● Traversing
0.8
ap
0.5
(mm)
0.2
Classification of usage
P Carbon steel, Alloy steel ●
M Stainless Steel
K Cast iron
● :Continuous - Interruption / 1st Choice N Non-ferrous Material
:Continuous - Interruption / 2nd Choice
S Titanium alloy
●:Continuous / 1st Choice Hard materials (under 40HRC)
H Hard materials (over 40HRC)
Dimension(mm)
Cermet
MEGACOAT
W
PR1225
PR1215
TN90
Shape Description rε M L H
inch mm tolerance
Grooving & Traversing
2°
±0.03
W
L rε
5020N-040GM 0.20 5.0 0.4 4.2 s a a
±0.04
H
2-edge
6020N-040GM 0.24 6.0 5.2 s a a
M
s a a
±0.03
W
L rε
20 4.3
G 5020N-040DM 0.20 5.0 0.4 4.2 s a a
Deep Grooving, traversing
±0.04
H
s a a
±0.03
W
2°
L
rε
20 4.3
5020N-040DM 0.20 5.0 0.4 4.2 s a a
±0.04
H
G30
KGD Grooving System for Grooving and Cut-Off
NEW
■ KGDF Face Grooving 0° Toolholders (Inch-Size)
L1 L1
T T
F1
B
F1
W
W
L2 L2
H3
H3
H2
H1
H1
H2
h
h
Right-Hand Left-Hand
Dia. øD (mm)
Width
Grooving
0° 3 0.457 3
KGDFR -25-3A-C a 25 30
13 -30-3A-C a 5.63 1.42 0.512 30 40
-40-3A-C a 40 50
-50-3B-C a 50 65
No Unit Description.
-65-3B-C a 65 85
15 Please order 5.71 1.50 0.591
KGDL16-C a -85-3B-C a 1.00 0.260 1.00 1.177 85 110
Toolholder and
-110-3B-C 110 145
NEW
Blade separately.
a
-50-3C-C 50 65
I T E M
22 a 5.98 1.77 0.866
-65-3C-C a 65 85
-85-3C-C a 85 110
25 6.10 1.89 0.984
-110-3C-C a 110 145
KGDFL -25-3A-C a 25 30
13 -30-3A-C a 4.65 1.42 0.512 30 40
-40-3A-C a 40 50
-50-3B-C a 50 65
No Unit Description.
-65-3B-C a 65 85
15 Please order 4.72 1.50 0.591
KGDR12-C a -85-3B-C a 0.75 0.510 0.75 0.927 85 110
Toolholder and
-110-3B-C a 110 145
Blade separately.
-50-3C-C a 50 65
22 5.00 1.77 0.866
-65-3C-C a 65 85
-85-3C-C a 85 110
Left Hand
• R-hand Blade for L-hand Toolholder, L-hand Blade for R-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually.
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
F1
B
F1
W
W
L2 L2
H3
H3
H2
H1
H1
H2
h
h
Right-Hand Left-Hand
Width
a
-220-4C-C a 220 ∞
0° 4 0.457 4
13 KGDFR -25-4A-C a 5.63 1.42 0.512 25 35
-35-4B-C a 35 50
-50-4B-C a 50 70
NEW
-70-4B-C a 70 100
15 5.71 1.50 0.591
-100-4B-C
I T E M
a 100 150
No Unit Description.
-150-4B-C a 150 220
Please order
KGDL16-C a -220-4B-C a 1.00 0.260 1.00 1.177 220 ∞
Toolholder and
-35-4C-C a 35 50
Blade separately.
-50-4C-C a 50 70
-70-4C-C a 70 100
25 6.10 1.89 0.984
-100-4C-C a 100 150
-150-4C-C a 150 220
-220-4C-C a 220 ∞
-220-4C-C a 220 ∞
0° 4 0.457 4
13 KGDFL -25-4A-C a 5.63 1.42 0.512 25 35
-35-4B-C a 35 50
-50-4B-C a 50 70
-70-4B-C a 70 100
15 5.71 1.50 0.591
-100-4B-C a 100 150
No Unit Description.
-150-4B-C a 150 220
Please order
KGDR16-C a -220-4B-C a 1.00 0.260 1.00 1.177 220 ∞
Toolholder and
-35-4C-C a 35 50
Blade separately.
-50-4C-C a 50 70
-70-4C-C a 70 100
25 6.10 1.89 0.984
-100-4C-C a 100 150
-150-4C-C a 150 220
-220-4C-C a 220 ∞
• R-hand Blade for L-hand Toolholder, L-hand Blade for R-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually.
G32 • Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
a: Std Stock s: World Express
KGD Grooving System for Grooving and Cut-Off
NEW
■ KGDF Face Grooving 0° Toolholders (Inch-Size)
L1 L1
T T
B
B
F1
F1
W
W
L2 L2
H3
H3
H1
H2
H2
H1
h
h
Right-Hand Left-Hand
Width
Grooving
-115-5C-C a 115 180
-180-5C-C 180 235
Right Hand
a
-235-5C-C a 235 ∞
0° 5 0.457 5
KGDFR -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 5.70 1.50 0.591 75 115
NEW
-115-5B-C a 115 180
I T E M
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDL16-C a 1.00 0.260 1.00 1.177
20 Toolholder and -25-5C-C a 5.90 1.69 0.787 25 35
Blade separately. -35-5C-C a 35 50
-50-5C-C a 50 75
-75-5C-C a 75 115
25 6.10 1.89 0.984
-115-5C-C a 115 180
-180-5C-C a 180 235
-235-5C-C a 235 ∞
KGDFL -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 4.72 1.50 0.591 75 115
-115-5B-C a 115 180
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDR12-C a 0.75 0.510 0.75 0.927
20 Toolholder and -25-5C-C a 4.92 1.69 0.787 25 35
Blade separately. -35-5C-C a 35 50
-50-5C-C a 50 75
-75-5C-C a 75 115
25 5.12 1.89 0.984
-115-5C-C a 115 180
-180-5C-C a 180 235
Left Hand
-235-5C-C a 235 ∞
0° 5 0.457 5
KGDFL -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 5.70 1.50 0.591 75 115
-115-5B-C a 115 180
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDR16-C a 1.00 0.260 1.00 1.177
20 Toolholder and -25-5C-C a 5.90 1.69 0.787 25 35
Blade separately. -35-5C-C a 35 50
-50-5C-C a 50 75
-75-5C-C a 75 115
25 6.10 1.89 0.984
-115-5C-C a 115 180
-180-5C-C a 180 235
-235-5C-C a 235 ∞
• R-hand Blade for L-hand Toolholder, L-hand Blade for R-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually. a: Std Stock s: World Express
G33
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
KGD Grooving System for Grooving and Cut-Off
NEW
■ KGDF Face Grooving 0° Toolholders (Inch-Size)
L1
L1
T
T
B
F1
B
F1
W
W
L2
L2
H3
H3
H1
H2
h
H2
H1
h
Right-Hand Left-Hand
Width
Blade Description
Toolholder Description G30
Unit
Unit Description
G46
G26
R L R L H1=h H2 H3 B L1 L2 F1 T W MIN MAX
(mm) (mm)
KGDFR -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 4.72 1.50 0.591 75 115
G -115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDL12-C a 0.75 0.510 0.75 0.927
20 Toolholder and -25-6C-C a 4.92 1.69 0.787 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 5.12 1.89 0.984
Grooving
a
-235-6C-C a 235 ∞
0° 6 0.457 6
KGDFR -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 5.70 1.50 0.591 75 115
NEW
KGDFL -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 4.72 1.50 0.591 75 115
-115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDR12-C a 0.75 0.510 0.75 0.927
20 Toolholder and -25-6C-C a 4.92 1.69 0.787 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 5.12 1.89 0.984
-115-6C-C a 115 180
-180-6C-C a 180 235
Left Hand
-235-6C-C a 235 ∞
0° 6 0.457 6
KGDFL -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 5.70 1.50 0.591 75 115
-115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDR16-C a 1.00 0.260 1.00 1.177
20 Toolholder and -25-6C-C a 5.90 1.69 0.787 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 6.10 1.89 0.984
-115-6C-C a 115 180
-180-6C-C a 180 235
-235-6C-C a 235 ∞
G34 • R-hand Blade for L-hand Toolholder, L-hand Blade for R-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually. a: Std Stock s: World Express
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
KGD Grooving System for Grooving and Cut-Off
NEW
■ KGDF Face Grooving 0° Toolholders (Metric-Size)
L1
T
F1
W
L2
H3
H2
H1
h
▲ Right-hand shown
L1
B
F1
W
L2
H3
H1
H2
h
▲ Left-hand shown
● Toolholder Dimensions
Insert
G
Max. Grooving Depth
Width
Dimension(mm) W (mm) øD (mm)
Shank Angle
Stock
Unit Description
Width
Blade Description
Toolholder Description G30
(Includes Applicable Toolholder
G46
and Blade) G26
R L H1=h H2 H3 B L1 L2 F1 T W MIN MAX
(mm) (mm)
Grooving
KGDF$ 2020X25-3AS s s KGDF$-25-3A-C 25 30
13 2020X30-3AS s s -30-3A-C 118 36 13 30 40
2020X40-3AS s s -40-3A-C 40 50
2020X50-3BS s s -50-3B-C 50 65
2020X65-3BS s s -65-3B-C 65 85
15 120 38 15
2020X85-3BS s s KGD 2020-C -85-3B-C 20 12 11.6 20 24.2 85 110
2020X110-3BS s s -110-3B-C 110 145
NEW
2020X50-3CS s s -50-3C-C 50 65
I T E M
22 127 45 22
2020X65-3CS s s -65-3C-C 65 85
2020X85-3CS s s -85-3C-C 85 110
25 130 48 25
2020X110-3CS s s -110-3C-C 110 145
0° 3 3
KGDF$ 2525X25-3AS s s KGD$ -25-3A-C 25 30
13 2525X30-3AS s s -30-3A-C 143 36 13 30 40
2525X40-3AS s s -40-3A-C 40 50
2525X50-3BS s s -50-3B-C 50 65
2525X65-3BS s s -65-3B-C 65 85
15 145 38 15
2525X85-3BS s s KGD 2525-C -85-3B-C 25 17 11.6 25 29.2 85 110
2525X110-3BS s s -110-3B-C 110 145
2525X50-3CS s s -50-3C-C 50 65
22 152 45 22
2525X65-3CS s s -65-3C-C 65 85
2525X85-3CS s s -85-3C-C 85 110
25 155 48 25
2525X110-3CS s s -110-3C-C 110 145
● KGDF Description
Unit description Toolholder Blade
(Unit description is not marked) (Toolholder description is marked) (Blade description is marked)
W (mm)
Width
Toolholder Description Blade Description
Unit Description G30
G26 G46
R L H1=h H2 H3 B L1 L2 F1 T W MIN MAX
(mm) (mm)
13 KGDF$ 2020X25-4AS s s KGDF$ -25-4A-C 118 36 13 25 35
2020X35-4BS s s -35-4B-C 35 50
2020X50-4BS s s -50-4B-C 50 70
2020X70-4BS s s -70-4B-C 70 100
15 120 38 15
2020X100-4BS s s -100-4B-C 100 150
2020X150-4BS s s -150-4B-C 150 220
2020X220-4BS s s KGD 2020-C -220-4B-C 20 12 11.6 20 24.2 220 ∞
2020X35-4CS s s -35-4C-C 35 50
2020X50-4CS s s -50-4C-C 50 70
2020X70-4CS s s -70-4C-C 70 100
25 130 48 25
2020X100-4CS s s -100-4C-C 100 150
2020X150-4CS s s -150-4C-C 150 220
2020X220-4CS s s -220-4C-C 220 ∞
4 4
13 KGDF$ 2525X25-4AS s s KGDF$ -25-4A-C 143 36 13 25 35
2525X35-4BS s s -35-4B-C 35 50
2525X50-4BS s s -50-4B-C 50 70
2525X70-4BS s s -70-4B-C 70 100
15 145 38 15
2525X100-4BS s s -100-4B-C 100 150
G 2525X150-4BS
2525X220-4BS
s
s
s
s KGD 2525-C
-150-4B-C
-220-4B-C 25 17 11.6 25 29.2
150
220
220
∞
2525X35-4CS s s -35-4C-C 35 50
2525X50-4CS s s -50-4C-C 50 70
2525X70-4CS s s -70-4C-C 70 100
25 155 48 25
2525X100-4CS s s -100-4C-C 100 150
2525X150-4CS s s -150-4C-C 150 220
Grooving
KGDF R 2020X 25 - 3 A S
øD(MAX)
øD(MIN)
A:13mm
Min. diameter (outside of groove)
KGDF Face Grooving for the first plunge
Available in both Double and
B:15mm
Single-edged inserts
25:25mm
C:20mm
30:30mm
~25mm
Only recommended for use with
・ Single-edged inserts
・ D:32mm
G36 235:235mm
※ Reference "øD (mm)" in the chart to determine a: Std Stock s: World Express
initial plunge diameter
KGD Grooving System for Grooving and Cut-Off
NEW
■ KGDF Face Grooving 0° Toolholders (Metric-Size)
● Toolholder dimensions
Insert
Stock
Width
15
2525X50-6BS
2525X75-6BS
s
s
s
s
-50-6B-C
-75-6B-C 145 38 15
50
75
75
115
G
2525X115-6BS s s -115-6B-C 115 180
2525X180-6BS s s -180-6B-C 180 235
2525X235-6BS s s KGD 2525-C -235-6B-C 235 ∞
25 17 11.6 25 29.2
20 2525X25-6CS s s -25-6C-C 150 43 20 25 35
2525X35-6CS s s -35-6C-C 35 50
25 155 48 25
Grooving
2525X50-6CS s s -50-6C-C 50 75
2525X75-6DS s s -75-6C-C 75 115
2525X115-6DS s s -115-6C-C 115 180
32 162 55 32
2525X180-6DS s s -180-6C-C 180 235
2525X235-6DS s s -235-6C-C 235 ∞
NEW
● Spare parts
I T E M
Spare parts
Clamp bolt (For Insert Clamp) Fixing bolt(For Blade) Wrench
Unit Description
KGDFR2020X25-3AS with ø25mm as first cut towards the center, it will encounter rubbing of the holder cartridge when ød is 4.0mm. However, if the first cut øD was
27mm and above, it will be able to transverse cut towards the center without interference.
B
L3
B
T
L3
L2
L1
T H3
L2
L1 h H1
H3
H2
Right-Hand Shown
Blade DescriptionH2
Width
Unit Description
G46
G26
R L R L H1=h H2 H3 B L1 L2 L3 T W MIN MAX
(mm) (mm)
G 13
KGDFR -25-3A-C
-30-3A-C
a
2.07 0.512
25
30
30
40
a
-40-3A-C a 40 50
-50-3B-C a 50 65
No Unit Description.
-65-3B-C a 65 85
15 Please order 2.15 0.591
KGDSR12-C a -85-3B-C a 0.75 0.510 0.75 4.93 85 110
Toolholder and
-110-3B-C a 110 145
Blade separately.
Grooving
-50-3C-C a 50 65
22 2.43 0.866
-65-3C-C a 65 85
-85-3C-C 85 110
Right Hand
25 a 2.55 0.984
-110-3C-C a 110 145
90° 3 0.457 0.99 3
KGDFR -25-3A-C a 25 30
13 -30-3A-C a 2.07 0.512 30 40
-40-3A-C a 40 50
NEW
-50-3B-C a 50 65
I T E M
No Unit Description.
-65-3B-C a 65 85
15 Please order 2.15 0.591
KGDSR16-C a -85-3B-C a 1.00 0.260 1.00 5.91 85 110
Toolholder and
-110-3B-C a 110 145
Blade separately.
-50-3C-C a 50 65
22 2.43 0.866
-65-3C-C a 65 85
-85-3C-C a 85 110
25 2.55 0.984
-110-3C-C a 110 145
KGDFL -25-3A-C a 25 30
13 -30-3A-C a 2.07 0.512 30 40
-40-3A-C a 40 50
-50-3B-C a 50 65
No Unit Description.
-65-3B-C a 65 85
15 Please order 2.15 0.591
KGDSL12-C a -85-3B-C a 0.75 0.510 0.75 4.93 85 110
Toolholder and
-110-3B-C a 110 145
Blade separately.
-50-3C-C a 50 65
22 2.43 0.866
-65-3C-C a 65 85
-85-3C-C a 85 110
Left Hand
25 2.55 0.984
-110-3C-C a 110 145
90° 3 0.457 0.99 3
KGDFL -25-3A-C a 25 30
13 -30-3A-C a 2.07 0.512 30 40
-40-3A-C a 40 50
-50-3B-C a 50 65
No Unit Description.
-65-3B-C a 65 85
15 Please order 2.15 0.591
KGDSL16-C a -85-3B-C a 1.00 0.260 1.00 5.91 85 110
Toolholder and
-110-3B-C a 110 145
Blade separately.
-50-3C-C a 50 65
22 2.43 0.866
-65-3C-C a 65 85
-85-3C-C a 85 110
25 2.55 0.984
-110-3C-C a 110 145
• R-hand Blade for R-hand Toolholder, L-hand Blade for L-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually.
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
NEW
■ KGDF Face Grooving 90° Toolholders (Inch-Size)
B
L3
B
T
L3
L2
L1
T H3
L2
L1 h H1
H3
Right-Hand Shown H2
Width
Blade Description
Toolholder Description H2 G30
Unit
Unit Description
G46
G26
R L R L H1=h H2 H3 B L1 L2 L3 T W MIN MAX
(mm) (mm)
13 KGDFR -25-4A-C a 2.07 0.512 25 35
-35-4B-C a 35 50
-50-4B-C
-70-4B-C
a
a
50
70
70
100
G
15 2.15 0.591
-100-4B-C a 100 150
No Unit Description.
-150-4B-C a 150 220
Please order
KGDSR12-C a -220-4B-C a 0.75 0.510 0.75 4.93 220 ∞
Toolholder and
-35-4C-C a 35 50
Blade separately.
-50-4C-C a 50 70
Grooving
-70-4C-C a 70 100
25 2.55 0.984
-100-4C-C a 100 150
-150-4C-C 150 220
Right Hand
a
-220-4C-C a 220 ∞
90° 4 0.457 0.988 4
13 KGDFR -25-4A-C a 2.07 0.512 25 35
-35-4B-C a 35 50
-50-4B-C a 50 70
NEW
-70-4B-C a 70 100
15 2.15 0.591
I T E M
-100-4B-C a 100 150
No Unit Description.
-150-4B-C a 150 220
Please order
KGDSR16-C a -220-4B-C a 1.00 0.260 1.00 5.91 220 ∞
Toolholder and
-35-4C-C a 35 50
Blade separately.
-50-4C-C a 50 70
-70-4C-C a 70 100
25 2.55 0.984
-100-4C-C a 100 150
-150-4C-C a 150 220
-220-4C-C a 220 ∞
-220-4C-C a 220 ∞
90° 4 0.457 0.988 4
13 KGDFL -25-4A-C a 2.07 0.512 25 35
-35-4B-C a 35 50
-50-4B-C a 50 70
-70-4B-C a 70 100
15 2.15 0.591
-100-4B-C a 100 150
No Unit Description.
-150-4B-C a 150 220
Please order
KGDSL16-C a -220-4B-C a 1.00 0.260 1.00 5.91 220 ∞
Toolholder and
-35-4C-C a 35 50
Blade separately.
-50-4C-C a 50 70
-70-4C-C a 70 100
25 2.55 0.984
-100-4C-C a 100 150
-150-4C-C a 150 220
-220-4C-C a 220 ∞
• R-hand Blade for R-hand Toolholder, L-hand Blade for L-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually. a: Std Stock s: World Express
G39
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
NEW
KGD Grooving System for Grooving and Cut-Off
■ KGDF Face Grooving 90° Toolholders (Inch-Size) NEW
B
L3
B
T
L3
L2
L1
T H3
L2
h H1
L1
H3
Right-Hand Shown H2
Width
Blade Description
Toolholder Description G30
Unit
Unit Description
G46 H2
G26
R L R L H1=h H2 H3 B L1 L2 F1 T W MIN MAX
(mm) (mm)
KGDFR -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 4.72 1.50 0.591 75 115
G -115-5B-C a 115 180
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDSR12-C a 0.75 0.510 0.75 0.927
20 Toolholder and -25-5C-C a 4.92 1.69 0.787 25 35
Blade separately. -35-5C-C a 35 50
-50-5C-C a 50 75
-75-5C-C a 75 115
Grooving
a
-235-5C-C a 235 ∞
0° 5 0.457 5
KGDFR -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 5.70 1.50 0.591 75 115
NEW
KGDFL -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 4.72 1.50 0.591 75 115
-115-5B-C a 115 180
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDSL12-C a 0.75 0.510 0.75 0.927
20 Toolholder and -25-5C-C a 4.92 1.69 0.787 25 35
Blade separately. -35-5C-C a 35 50
-50-5C-C a 50 75
-75-5C-C a 75 115
25 5.12 1.89 0.984
-115-5C-C a 115 180
-180-5C-C a 180 235
Left Hand
-235-5C-C a 235 ∞
0° 5 0.457 5
KGDFL -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 5.70 1.50 0.591 75 115
-115-5B-C a 115 180
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDSL16-C a 1.00 0.260 1.00 1.177
20 Toolholder and -25-5C-C a 5.90 1.69 0.787 25 35
Blade separately. -35-5C-C a 35 50
-50-5C-C a 50 75
-75-5C-C a 75 115
25 6.10 1.89 0.984
-115-5C-C a 115 180
-180-5C-C a 180 235
-235-5C-C a 235 ∞
G40 • R-hand Blade for R-hand Toolholder, L-hand Blade for L-hand Toolholder
a: Std Stock s: World Express
• Blade and tool holder are available to assemble when purchasing individually.
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
KGD Grooving System for Grooving and Cut-Off
B
L3
B
T
L3
L2
L1
T H3
L2
h
L1 H1
H3
Right-Hand Shown H2
Width
Blade Description
Toolholder Description H2 G30
Unit
Unit Description
G46
G26
R L R L H1=h H2 H3 B L1 L2 L3 T W MIN MAX
(mm) (mm)
KGDFR -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C
-115-6B-C
a
a
2.15 0.591 75
115
115
180
G
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDSR12-C a 0.75 0.510 0.75 4.93
20 Toolholder and -25-6C-C a 2.35 0.787 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C 75 115
Grooving
25 a 2.55 0.984
-115-6C-C a 115 180
-180-6C-C 180 235
Right Hand
a
-235-6C-C a 235 ∞
90° 6 0.457 0.988 6
KGDFR -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 2.15 0.591 75 115
NEW
-115-6B-C a 115 180
I T E M
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDSR16-C a 1.00 0.260 1.00 5.91
20 Toolholder and -25-6C-C a 2.35 0.787 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 2.55 0.984
-115-6C-C a 115 180
-180-6C-C a 180 235
-235-6C-C a 235 ∞
KGDFL -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 2.15 0.591 75 115
-115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDSL12-C a 0.75 0.510 0.75 4.93
20 Toolholder and -25-6C-C a 2.35 0.787 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 2.55 0.984
-115-6C-C a 115 180
-180-6C-C a 180 235
Left Hand
-235-6C-C a 235 ∞
90° 6 0.457 0.988 6
KGDFL -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 2.15 0.591 75 115
-115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDSL16-C a 1.00 0.260 1.00 5.91
20 Toolholder and -25-6C-C a 2.35 0.787 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 2.55 0.984
-115-6C-C a 115 180
-180-6C-C a 180 235
-235-6C-C a 235 ∞
• R-hand Blade for L-hand Toolholder, L-hand Blade for R-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually. a: Std Stock s: World Express
G41
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
KGD Grooving System for Grooving and Cut-Off
■ KGDF Face Grooving 90° Toolholders (Metric-Size) NEW
B
L3
B
L3 T
T L2
L1
H3
L2
L1
H3 h H1
H2
Right-Hand Shown
h H1
● Toolholder Dimensions (3mm width)
Insert
Max. Grooving Depth
Width
Blade Description
Toolholder Description G30
Unit
Unit Description
G46
G26
R L R L H1=h H2 H3 B L1 L2 L3 T W MIN MAX
(mm) (mm)
KGDFR -25-3A-C a 25 30
G 13 -30-3A-C a 52.7 13 30 40
-40-3A-C a 40 50
-50-3B-C a 50 65
No Unit Description.
-65-3B-C a 65 85
15 Please order 54.7 15
Toolholder and
KGDSR2020-C ◯ -85-3B-C a 20 12 20 125 85 110
-110-3B-C a 110 145
Blade separately.
-50-3C-C a 50 65
Grooving
22 61.7 22
-65-3C-C a 65 85
-85-3C-C 85 110
Right Hand
25 a 64.7 25
-110-3C-C a 110 145
90° 3 11.6 27.7 3
KGDFR -25-3A-C a 25 30
13 -30-3A-C a 52.7 13 30 40
-40-3A-C a 40 50
-50-3B-C
NEW
a 50 65
No Unit Description.
-65-3B-C
I T E M
a 65 85
15 Please order 54.7 15
Toolholder and
KGDSR2525-C ◯ -85-3B-C a 25 7 25 150 85 110
-110-3B-C a 110 145
Blade separately.
-50-3C-C a 50 65
22 61.7 22
-65-3C-C a 65 85
-85-3C-C a 85 110
25 64.7 25
-110-3C-C a 110 145
KGDFL -25-3A-C a 25 30
13 -30-3A-C a 52.7 13 30 40
-40-3A-C a 40 50
-50-3B-C a 50 65
No Unit Description.
-65-3B-C a 65 85
15 Please order 54.7 15
Toolholder and
KGDSL2020-C ◯ -85-3B-C a 20 12 20 125 85 110
-110-3B-C a 110 145
Blade separately.
-50-3C-C a 50 65
22 61.7 22
-65-3C-C a 65 85
-85-3C-C a 85 110
Left Hand
25 64.7 25
-110-3C-C a 110 145
90° 3 11.6 27.7 3
KGDFL -25-3A-C a 25 30
13 -30-3A-C a 52.7 13 30 40
-40-3A-C a 40 50
-50-3B-C a 50 65
No Unit Description.
-65-3B-C a 65 85
15 Please order 54.7 15
Toolholder and
KGDSL2525-C ◯ -85-3B-C a 25 7 25 150 85 110
-110-3B-C a 110 145
Blade separately.
-50-3C-C a 50 65
22 61.7 22
-65-3C-C a 65 85
-85-3C-C a 85 110
25 64.7 25
-110-3C-C a 110 145
• R-hand Blade for R-hand Toolholder, L-hand Blade for L-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually.
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
B
L3
B
T
L3
L2
L1
T H3
L2
L1 h H1
H3
H2
Right-Hand Shown
h
● Toolholder Dimensions (4mm width) H1
Insert
Max. Grooving Depth
Width
Blade Description
Toolholder Description G30
Unit
Unit Description
G46
G26
R L R L H1=h H2 H3 B L1 L2 L3 T W MIN MAX
(mm) (mm)
13 KGDFR -25-4A-C a 52.7 13 25 35
-35-4B-C a 35 50
-50-4B-C a 50 70 G
-70-4B-C a 70 100
15 54.7 15
-100-4B-C a 100 150
No Unit Description.
-150-4B-C a 150 220
Please order
KGDSR2020-C s -220-4B-C a 20 12 20 125 220 ∞
Toolholder and
-35-4C-C a 35 50
Blade separately.
-50-4C-C a 50 70
Grooving
-70-4C-C a 70 100
25 64.7 25
-100-4C-C a 100 150
-150-4C-C 150 220
Right Hand
a
-220-4C-C a 220 ∞
90° 4 11.6 27.7 4
13 KGDFR -25-4A-C a 52.7 13 25 35
-35-4B-C a 35 50
-50-4B-C a 50 70
NEW
-70-4B-C a 70 100
I T E M
15 54.7 15
-100-4B-C a 100 150
No Unit Description.
-150-4B-C a 150 220
Please order
KGDSR2525-C s -220-4B-C a 25 7 25 150 220 ∞
Toolholder and
-35-4C-C a 35 50
Blade separately.
-50-4C-C a 50 70
-70-4C-C a 70 100
25 64.7 25
-100-4C-C a 100 150
-150-4C-C a 150 220
-220-4C-C a 220 ∞
-220-4C-C a 220 ∞
90° 4 11.6 27.7 4
13 KGDFL -25-4A-C a 52.7 13 25 35
-35-4B-C a 35 50
-50-4B-C a 50 70
-70-4B-C a 70 100
15 54.7 15
-100-4B-C a 100 150
No Unit Description.
-150-4B-C a 150 220
Please order
KGDSL2525-C s -220-4B-C a 25 7 25 150 220 ∞
Toolholder and
-35-4C-C a 35 50
Blade separately.
-50-4C-C a 50 70
-70-4C-C a 70 100
25 64.7 25
-100-4C-C a 100 150
-150-4C-C a 150 220
-220-4C-C a 220 ∞
• R-hand Blade for R-hand Toolholder, L-hand Blade for L-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually. a: Std Stock s: World Express
G43
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
KGD Grooving System for Grooving and Cut-Off
NEW
■ KGDF Face Grooving 90° Toolholders (Metric-Size)
B
L3
B
T
L3
L2
L1
T H3
L2
h H1
L1
H3
H2
Right-Hand Shown
● Toolholder Dimensions (5mm width) h H1
Insert
Max. Grooving Depth
H2
Width
Blade Description
Toolholder Description G30
Unit
Unit Description
G46
G26
R L R L H1=h H2 H3 B L1 L2 L3 T W MIN MAX
(mm) (mm)
KGDFR -25-5B-C a 25 35
G -35-5B-C
-50-5B-C
a
a
35
50
50
75
15 -75-5B-C a 54.7 15 75 115
-115-5B-C a 115 180
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDSR2020-C s 20 12 20 125
20 Toolholder and -25-5C-C a 59.7 20 25 35
Blade separately. -35-5C-C a 35 50
Grooving
-50-5C-C a 50 75
-75-5C-C a 75 115
25 64.7 25
-115-5C-C a 115 180
-180-5C-C 180 235
Right Hand
a
-235-5C-C a 235 ∞
90° 5 11.6 27.7 5
KGDFR -25-5B-C a 25 35
-35-5B-C a 35 50
NEW
-50-5B-C a 50 75
I T E M
KGDFL -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 54.7 15 75 115
-115-5B-C a 115 180
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDSL2020-C s 20 12 20 125
20 Toolholder and -25-5C-C a 59.7 20 25 35
Blade separately. -35-5C-C a 35 50
-50-5C-C a 50 75
-75-5C-C a 75 115
25 64.7 25
-115-5C-C a 115 180
-180-5C-C a 180 235
Left Hand
-235-5C-C a 235 ∞
90° 5 11.6 27.7 5
KGDFL -25-5B-C a 25 35
-35-5B-C a 35 50
-50-5B-C a 50 75
15 -75-5B-C a 54.7 15 75 115
-115-5B-C a 115 180
No Unit Description. -180-5B-C a 180 235
Please order -235-5B-C a 235 ∞
KGDSL2525-C s 25 7 25 150
20 Toolholder and -25-5C-C a 59.7 20 25 35
Blade separately. -35-5C-C a 35 50
-50-5C-C a 50 75
-75-5C-C a 75 115
25 64.7 25
-115-5C-C a 115 180
-180-5C-C a 180 235
-235-5C-C a 235 ∞
G44 • R-hand Blade for L-hand Toolholder, L-hand Blade for R-hand Toolholder
a: Std Stock s: World Express
• Blade and tool holder are available to assemble when purchasing individually.
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder.
KGD Grooving System for Grooving and Cut-Off
NEW
■ KGDF Face Grooving 90° Toolholders (Metric-Size)
B
B
L3
L3
T
T L2
L1
H3
L2
L1
H3 h H1
H2
Right-Hand Shown
h H1
● Toolholder Dimensions (6mm width)
Insert
H2
Max. Grooving Depth
Width
Blade Description
Toolholder Description G30
Unit
Unit Description
G46
G26
R L R L H1=h H2 H3 B L1 L2 L3 T W MIN MAX
(mm) (mm)
KGDFR -25-6B-C a 25 35
-35-6B-C a 35 50
15
-50-6B-C
-75-6B-C
a
a 54.7 15
50
75
75
115 G
-115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDSR2020-C s 20 12 20 125
20 Toolholder and -25-6C-C a 59.7 20 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
Grooving
-75-6C-C a 75 115
25 64.7 25
-115-6C-C a 115 180
-180-6C-C 180 235
Right Hand
a
-235-6C-C a 235 ∞
90° 6 11.6 27.7 5
KGDFR -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
NEW
15 -75-6B-C a 54.7 15 75 115
I T E M
-115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDSR2525-C s 25 7 25 150
20 Toolholder and -25-6C-C a 59.7 20 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 64.7 25
-115-6C-C a 115 180
-180-6C-C a 180 235
-235-6C-C a 235 ∞
KGDFL -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 54.7 15 75 115
-115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDSL2020-C s 20 12 20 125
20 Toolholder and -25-6C-C a 59.7 20 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 64.7 25
-115-6C-C a 115 180
-180-6C-C a 180 235
Left Hand
-235-6C-C a 235 ∞
90° 6 11.6 27.7 5
KGDFL -25-6B-C a 25 35
-35-6B-C a 35 50
-50-6B-C a 50 75
15 -75-6B-C a 54.7 15 75 115
-115-6B-C a 115 180
No Unit Description. -180-6B-C a 180 235
Please order -235-6B-C a 235 ∞
KGDSL2525-C s 25 7 25 150
20 Toolholder and -25-6C-C a 59.7 20 25 35
Blade separately. -35-6C-C a 35 50
-50-6C-C a 50 75
-75-6C-C a 75 115
25 64.7 25
-115-6C-C a 115 180
-180-6C-C a 180 235
-235-6C-C a 235 ∞
• R-hand Blade for R-hand Toolholder, L-hand Blade for L-hand Toolholder
• Blade and tool holder are available to assemble when purchasing individually.
• Insert clamp bolt (BH6x10TR)/Blade fixing bolt(SB-60120TR) come with tool holder. a: Std Stock s: World Express
G45
KGD Grooving System for Grooving and Cut-Off
■ KGDF Blade Dimensions NEW
Toolholder
Face Grooving Dia. Applicable Inserts
Shape Description of Blade Stock Dimension (inch) Description
øD (inch) G30 G26
R L L T A MIN MAX
KGDF$ -25-3A-C a a 0.98 1.18
-30-3A-C a a 1.86 0.512 1.18 1.57
-40-3A-C a a 1.57 1.97
-50-3B-C a a 1.97 2.56
-65-3B-C a a 2.56 3.35 GDFM 3020N-030GM
1.94 0.591
-85-3B-C a a 0.08 3.35 4.33 GDFM 3020N-030DM
-110-3B-C a a 4.33 5.71 GDFMS 3020N-030DM
-50-3C-C a a 1.97 2.56
2.22 0.866
-65-3C-C a a 2.56 3.35
-85-3C-C a a 3.35 4.33
2.34 0.984
-110-3C-C a a 4.33 5.71
KGDF$ -25-4A-C a a 1.86 0.512 0.98 1.38
-35-4B-C a a 1.38 1.97
-50-4B-C a a 1.97 2.76
-70-4B-C a a 2.76 3.94
1.94 0.591
-100-4B-C a a 3.94 5.91
-150-4B-C a a 5.91 8.66 GDFM 4020N-040GM
-220-4B-C a a 0.12 8.66 ∞ GDFM 4020N-040DM
-35-4C-C a a 1.38 1.97 GDFMS 4020N-040DM
-50-4C-C a a 1.97 2.76
-70-4C-C a a 2.76 3.94
T 2.34 0.984
-100-4C-C a a 3.94 5.91
G -150-4C-C
-220-4C-C
a a 5.91
8.66
8.66
A
a a ∞
KGDF$ -25-5B-C a a 0.98 1.38
L -35-5B-C a a 1.38 1.97
-50-5B-C a a 1.97 2.95
-75-5B-C a a 1.94 0.591 2.95 4.53
-115-5B-C a a 4.53 7.09
KGD$•••-C
41.5
Grooving
-235-5C-C a a 9.25 ∞
-75-5D-C a a 2.95 4.53
-115-5D-C a a 4.53 7.09
2.61 1.260
-180-5D-C a a 7.09 9.25
-235-5D-C a a 9.25 ∞
KGDF$ -25-6B-C a a 0.98 1.38
-35-6B-C a a 1.38 1.97
-50-6B-C a a 1.97 2.95
-75-6B-C a a 1.94 0.591 2.95 4.53
-115-6B-C a a 4.53 7.09
-180-6B-C a a 7.09 9.25
-235-6B-C a a 9.25 ∞
-25-6C-C a a 2.14 0.787 0.98 1.38
GDFM 6020N-040GM
-35-6C-C a a 1.38 1.97
0.20 GDFM 6020N-040DM
-50-6C-C a a 1.97 2.95
GDFMS 6020N-040DM
-75-6C-C a a 2.95 4.53
2.34 0.984
-115-6C-C a a 4.53 7.09
-180-6C-C a a 7.09 9.25
-235-6C-C a a 9.25 ∞
-75-6D-C a a 2.95 4.53
-115-6D-C a a 4.53 7.09
2.61 1.260
-180-6D-C a a 7.09 9.25
Right-hand Shown -235-6D-C a a 9.25 ∞
R:Right-hand 3:3mm
L :Left-hand 4:4mm C : Compatible with 20 & 25mm square shank
5:5mm
6:6mm
KGDF R - 25 - 3 A - C
Series Min.Bore Dia. (Face grooving) Grooving Depth
25:25mm
C:20mm
30:30mm
~25mm
G46
Only recommended for use with
・ Single-edged inserts
・ D:32mm
235:235mm a: Std Stock s: World Express
KGD Grooving System for Grooving and Cut-Off
Carbon Steel ☆ ★ ☆
(SxxC) 325~720 260~650 325~650
Alloy Steel ☆ ★ ☆
(SCM) 260~650 230~590 260~590
Stainless Steel ☆ ★ ☆
(SUS304) Coolant
230~790 200~500 200~500 Recommended
Cast Iron ★
- -
(FC、FCD) 325~650
Aluminum - - -
Brass - - -
Grooving
NEW
I T E M
● Recommended Cutting Conditions (f, ap)
■ Grooving ■ Traversing
■ Side grooving
d KKC
T T
F2
B
F1
2.5° 2.5°
F1
B
3°
L2 3° L2 L1
H1 H3
H1 H3
h
h
Fig. 1 Fig. 2
H2
Right-hand Shown
a Toolholder Dimensions
Spare Parts
Stock Dimension
Clamp Clamp Screw Wrench
Description Unit
R L H1=h H2 H3 B L1 L2 F1 F2 T Fig
a Applicable Inserts
Insert G49
Toolholder
2-Edge Use 1-Edge Use
KCGP-2, KCG-2,
KKC$ …-2
KCRP-2
KCGP-3, KCG-3,
KKC$ …-3 KCGDP-3
KCRP-3
KKC$ …-4 KCGP-4, KCRP-4
d KCG/KCGP/KCGDP/KCRP
Insert Grade
Carbide
Ceramic
Cermet
Coated
Dimension
PVD
Shape Description Unit
PR660
PR930
KW10
TC40
TC60
W W
A65
B rε A L H E
(inch) (mm)
Handed Insert shows Right-hand
B
rε
2125$ .125 L
A
rε
0° E G
3062$ inch .062 - .094 R
H
3094$ .094 a
L
55°
.008 .195 .810 .344 .405
3125$ .125 .150 R
KCG2..:G=q.1875 KCG3..:G=q.3750 3156$ .156 a
KCGP 2031$ .031 a a a a a
2041$ .041 .050 .003 a a a
2047$ .047 a a a a a
2058$ .058 a a
.150 .540 .219 .270
2062$ .062 a a a a a
.110
2094$ .094 a a a a
2125$ .125 a a a R
3031$ .031 .050 a a G
3047$ .047 .075 a a a a a
3062$ .062 a a a a a
3072$ .072 a a a
.094
3078$ .078 a R a a
3°
Grooving
W ±0.001
B
rε 3088$ .088 a L a
3094$ .094 .008 a a a a a
A
rε
E G
5° 3097$ inch .097 - a a
3105$ .105 a a
A
W ±0.001
rε
3094$ .094 .008 a a
E inch - .195 .344
5°
3125$ .125 .250 .990 .505 a a
H
L 55°
3189$ .189 .023 a a
KCRP 2031$ .062 .094 .031 R R R
3° B
2047$ .094 .047 .150 .507 .219 .270
W ±0.001
.150
2062$ .125 .062 R
A
rε
E G
5° 3031$ .062 .094 .031 a R a a
H
F1
B
Dimension F1
2°
L1
H3
2°α L2
H1
h
H2
● Right-hand shown R-hand insert for R-hand toolholder, L-hand insert for L-hand toolholder.
B
F1
2° 2° L1
H3
α L2
H1
G
h
H2 Large
● Right-hand shown R-hand insert for R-hand toolholder, L-hand insert for L-hand toolholder. gap Dimension B
Description Remarks
R L H1=h H2 H3 B L1 L2 F1 Clamp Screw Wrench
KTGF$ 6-3JXF ● ● 0.375 0.079 0.375 0.375
NEW 8-3JXF ● ● 0.500 0.098 0.500 4.750 0.728 0.500 SB-4070TRW FT-8
- α Insert Grades
10-3JXF ● ● 0.625 0.625 0.625
TN90, TC60
KTGF$ 1010JX-16F ◯ ◯ 10 2 10 10 20° PR1115, PR930, KW10
1212JX-16F
NEW
1616JX-16F ◯ ◯ 16 16 16 6° TC40
KTGF$ 1212F-16F ◯ ◯ 12 - 2.5 12 85 18.5 12 SB-4070TRW FT-8
KTGF$ 1010F-16 ◯ ◯ 10 4 10 80 12
1212H-16 ◯ ◯ 12 2 12 100 18.5 16
1616H-16 ◯ ◯ 16 2.5 16 100 20 SB-4070TRS FT-10
2020K-16 ◯ ◯ 20 - 20 125 25
20
2525M-16 ◯ ◯ 25 25 150 32
H2
α Insert Grades
L1 TN90, TC60
20 H1 20° PR1115, PR930, KW10
α 2゜
11° KPD010, KPD001
Note 1
2.5
φd2
6° TC40
F2 F1
φd1
φD
5゜
● Left-hand shown R-hand Insert for L-hand Toolholder.
Note 1. Dimension B shows available grooving depth.
● Toolholder Dimensions
Spare Parts
Dimension
Description Std. Unit Clamp Screw Wrench
øD L1 F1 F2 ød1 ød2 H1=H2
S12F-KTGFL16 ◯ 12.0 80 11.0 11
mm 6 9.0 27
S14H-KTGFL16 ◯ 14.0 100 13.0 13
S15F-KTGFL16 ● inch 0.625 3.35 0.236 0.354 0.575 1.063 0.591
S16F-KTGFL16 ◯ mm 16.0 85 6 9.0 14.6 27 15
S19G-KTGFL16 ● 3.54 SB-4070TRS FT-10
inch 0.750 0.236 0.413 0.693 1.063 0.669
S19K-KTGFL16 ● 4.73
S20G-KTGFL16 ◯ 90
20.0 6 11.0 18.6 27 18
S20K-KTGFL16 ◯ mm 120
S25.0H-KTGFL16 ◯ 25.0 100 10 14.0 23.6 32 23
G50 S25K-KTGFL16 ● inch 1.0 4.73 3.94 0.551 0.929 1.260 0.906
External Shallow Grooving Toolholders [TGF Insert] Screw Clamp
PR1215
PR1115
Description Unit
PR930
KPD001
KPD010
Page for
KW10
TN60
TN90
TC40
W B rε Toolholder Toolholder
R-hand shown
TGF32$ 031N 0.031 a
NEW
041N 0.041 a
047N 0.047 0.078 a
058N inch 0.058 0.004 a
062N 0.062 a
078N 0.078 a
0.098
094N 0.094 a
General (Square) TGF32$ 033-005 0.33 0.8 R R R R
(Corner is C shape) 0.05
050-005 0.50 1.2 R ◯ ◯ ◯ R
075-010 0.75 R ◯ ◯ ◯ R
±0.03 095-010 0.95 R ◯ ◯ ◯ R
㧔 rε㧕 W C㧔rε㧕 100-010
A 1.00 R ◯ ◯ ◯ R
2゜
C
TGF32& ○○○ 120-010 1.20 ◯ ◯
B
Grooving
TGF32$S○○○-S type TGF32$S 090-S 0.90 ◯ KTGF$…16 G50
General (Square)
(Corner is R shape) Edge Width Tolerance 110-S 1.10 ◯ S…KTGFL16
2.0
W+0.12
+0.06
130-S 1.30 C0.05 ◯
160-S 1.60 ◯
mm
185-S 1.85 2.5 ◯
TGF32&
TGF32$S○○○-SRG TGF32$S 080-SRG 0.87 ◯
090-SRG 0.97 ◯
NEW
○○○ - ○○○ type
100-SRG 1.07
I T E M
◯
Edge Width Tolerance 2.0
110-SRG 1.24 rε
◯
W+0
-0.05
130-SRG 1.44 ◯
max
160-SRG 1.74 ◯
0.03
185-SRG 1.99 ◯
For Circlip Grooves 2.5
215-SRG 2.29 ◯
(DIN 471 / 472) 265-SRG 2.79 ◯
3.0
315-SRG 3.29 ◯
(rε)W ±0.03 TGF32R 125 1.25 ◯ ◯
A (rε)
C 2.0
C
150 1.50 C0.1
2゜
◯ ◯
200 2.00 2.5 ◯ ◯
B
S
TGF32 125-010
φd
1.25 R
2.0
T
150-010 1.50 0.1 R
125~150 S=1.7
1-Edge
200 S=1.9 200-010 2.00 2.5 R
• Dimension B shows available grooving depth. For recommended cutting conditions, see page G97
B
F1
F1
B
A
A
L2 L2
35 L1
H3
H3
α α
H2
H1
H1
5° 5°
h
h
KGH&2525M
KGH&2020K
● Right-hand shown KGH&3225P
■ KGHS
B
B
F1
F1
T
L2 L2
L1
G
H3
H1
H2
H1
A A
h
h
KGHS&2020K KGHS&2525M
● Right-hand shown
Grooving
● Toolholder Dimensions
Spare Parts
Std. Dimension (mm)
Clamp Clamp Bolt Washer Spring Wrench
Description
R L H1=h H2 H3 B L1 L2 F1 A T
Carbide
KW10 Carbide
Dimension (mm) PVD
CVD
Cermet Ceramic
Ref.
CR9025 Coated
Coated Carbide
Applicable
Insert Description Page for
PT600M
PR630
PR930
A66N
TN60
TN90
TC40
TC60
Toolholder
A65
W rε Toolholder
GH 4020-02 0.2 ◯◯ ◯◯
4.0
4020-05 0.5 ◯◯ ◯ ◯ ◯ ◯ ◯ KGH $…4
4520-02 0.2 ◯ KGHS $…4
4.5
4520-05 0.5 ◯
3゜
W±0.05
5020-02 0.2 ◯◯ ◯◯
L 5.0
rε 5020-05 0.5 ◯◯ ◯◯◯◯◯
3゜
6
5520-02 0.2 ◯
5.5
H
7020-02 0.2 ◯◯ ◯◯
W±0.05
7.0
L rε 7020-05 0.5 ◯◯ ◯◯◯ ◯
7520-02 0.2 ◯ KGH $…7
7.5
H
5゜
120゜
7520-05 0.5 ◯ KGHS $…7
8020-02 0.2 ◯◯ ◯ ◯
Grooving
Ceramic insert
8.0
Ceramic
is above shape.
8020-05 0.5 ◯◯ ◯ ◯
10025-05 10.0 0.5 ◯ ◯
KGH $…10
12025-05 12.0 0.5 ◯ ◯
3゜
KGH $…4
W±0.05
L
G52
5020 5.0 0.30 ◯
10゜
◯ KGH $…5
H
Molded Chipbreaker
5゜ 120゜ 6020 6.0 0.30 ◯ ◯ KGHS $…5
■ EGT
T
F1
B
L2
L1
H3
H1
h
Right-hand Shown
a Toolholder Dimensions
Spare Parts
Stock Dimension
Clamp Set Wrench
Description Unit
R L H1=h H2 H3 B L1 L2 F1 T
R HCL-009
EGT$ 16-1 a inch 1.00 - 0.43 1.00 7.00 1.34
1.0085e1.0285 0.63 LW-156
L HCL-011
G Clamp Set: ETG$… HCL-009 for Right-hand Toolholder, HCL-011 for Left-hand Toolholder
Grooving
■ Applicable Inserts
Insert Grade
Ceramic
Carbide
Cermet
Coated
Dimension
PCD
PVD
Shape Old
Description Description Unit
KPD001
KPD010
PR630
PR930
KW10
TN90
TC40
TC60
W W
A65
(inch) (mm) B rε A L H
Handed Insert shows Right-hand
L
GG 157-20 T00320 c .157 0.02 .591 .197 a
W±0.002
inch -
rε
■ KDB
T
F1
B
L2
L1
H3
H1
h
Right-hand Shown
a Toolholder Dimensions
Spare Parts
Stock Dimension
Clamp Set Wrench
Description Unit
R L H1=h H2 H3 B L1 L2 F1 T
R HCL-009
KDB$ 16-1 a inch 1.00 - 0.45 1.00 6.00 -
1.005e1.036 0.75 LW-156
L HCL-011
Clamp Set: KDB$… HCL-009 for Right-hand Toolholder, HCL-011 for Left-hand Toolholder G
■ Applicable Inserts
Insert
Grade
Grooving
Dimension
A65 Ceramic
TC30 Cermet
Shape Description Unit
W W B rε A L H
(inch) (mm)
L
rε
0.25
187R15 inch - - .015 - 1.125 .250 a
H
5° 90° .187
187R30 .030 a
L
rε
0.25
187R15 T00420 inch - - .015 - 1.125 .250 a
H
5° 90° .187
L rε
0.25
inch - - - 1.125 .250
H
5°
90°
187FNR T00420 .187 .094 a
F1
B
W
L2
ax
Dm
φ
H3
5°
H3
H4
H1
h
H1
H2
KGM&1616
A L1
● Right-hand shown
● Toolholder Dimensions
Cutting Insert Spare Parts
Std. Dimension (mm) Width
Dia. W (mm) Screw Wrench
Description
R L øDmax H1=h H2 H3 H4 B L1 L2 F1 A MIN. MAX.
T
F1
W
B
H3
5° L2
H1
H2
h
A L1
•Right-hand Shown
● Toolholder Dimensions
Insert Spare Parts
Stock Dimension Width
W (mm) Clamp Screw Wrench
Unit
Description
R L H1=h H2 H3 B L1 L2 F1 A T MIN MAX
F1
W
B
H3
5° L2
H1
H2
h
A L1
•Right-hand Shown
● Toolholder Dimensions
Insert Spare Parts
Stock Dimension Width
W (mm) Clamp Screw Wrench
Unit
Description
R L H1=h H2 H3 B L1 L2 F1 A T MIN MAX
KGM$ 12-2T a a 0.75 0.75 5.0 0.717 2.0 3.0 HH5X16 LW-4
- 0.24 1.30 0.067 0.669 - -
16-2T a 1.00 1.00 6.0 0.967 mm mm HH5X25 LW-4
12-3T a a 0.75 0.75 5.0 0.702 3.0 4.0 HH5X16 LW-4
- 0.24 1.42 0.094 0.790 - -
16-3T a a inch 1.00 1.00 6.0 0.953 mm mm HH5X25 LW-4
G
12-4T a a 0.75 0.75 5.0 1.42 0.683 0.790 4.0 5.0 HH5X16 LW-4
- 0.24 0.134 - -
16-4T a a 1.00 1.00 6.0 1.22 0.933 0.990 mm mm HH5X25 LW-4
16-5T a a 1.00 - 0.24 1.00 6.0 1.22 0.913 0.173 0.990 5.0mm 6.0mm - HH5X25 - LW-4
KGM$ 2012K-2T17 ◦ ◦ 20 12 125 11.15 SB-5TR - LTW-20 -
2020K-2T17 ◦ ◦ 20 - 6 20 125 33 19.15 1.7 17 2.0 3.0 HH5X16
Grooving
- - -
2525M-2T17 ◦ ◦ 25 25 150 24.15 HH5X25
1616H-3T20 a a 16 4 16 100 14.8 - HH5X16 - -
2012K-3T20 ◦ ◦ 20 - 12 125 10.8 SB-5TR - LTW-20 -
6 36 2.4 20 3.0 4.0
2020K-3T20 ◦ ◦ 20 - 20 125 18.8 HH5X16
- - LW-4
2525M-3T20 ◦ ◦ mm 25 - 25 150 23.8 HH5X25
2020K-4T20 ◦ ◦ 20 20 125 36 18.3 20 HH5X16
2525M-4T20 ◦ ◦ 25 - 6 25 150 36 23.3 3.4 20 4.0 5.0 - - LW-4
HH5X25
2525M-4T25 ◦ ◦ 25 25 150 31 23.3 25
2525M-5T25 ◦ ◦ 25 25 150 22.8
- 6 31 4.4 25 5.0 6.0 - HH5X25 - LW-4
3232P-5T25 ◦ ◦ 32 32 170 29.8
2525M-6T30 ◦ ◦ 25 - 6 25 150 45 22.4 5.2 30 6.0 6.0 - HH5X25 - LW-4
T
Dimension shows the distance from the toolholder Reference Page G58 for Insert Selection Guide
to the cutting edge. See the table (G59) for the
relationship between the available grooving depth and
the cutting dia..
When using GMG/GMM type 2-corner insert, set the
groove depth under 15mm.
F1
W
B
L2
H3
5°
T
T
H1
h
H2
T L1
● Right-hand shown
■ KGMS
F2
B
F1
T
W
H3
5° L2
H1
h
H2
● Right-hand shown L1
G
● Toolholder Dimensions
Width Spare Parts
Stock Dimension (mm)
W (mm) Screw Wrench
Description
Grooving
Toolholder
Insert MW MS MG MT NB TK
Toolholder
KGMS$1212H-3 - GMM3014..RU - - - - - - - -
GMG3020..MS GMG3020..R
GMN3
GMM3020..MS GMG3020..MG GMM3020..R
KGMM$...3 FGG$3020.. GMG3020..RU GMM3020..MW GMN4
GMG4020..MS GMG3520..MG GMG4020..R
FGG$4020.. GMG4020..RU GMM4020..MW GMM3020..MT GMM3020..NB GMM3020..TK GMN5
KGMS$...3 GMM4020..MS GMG4020..MG GMM4020..R
FGG$5020.. GMG5020..RU GMM5020..MW GMN3..TK
GMG5020..MS GMG5020..MG GMG5020..R
GMN4..TK
GMM5020..MS GMM5020..R
For recommended cutting conditions, see page G100
G58 a: Std Stock s: World Express
KGM External Grooving (External / Face Grooving) Toolholders CERACUT Plunge & Turn
◆ Selection of Insert & Toolholder (Face Grooving) ◆ Min. Cutting Dia. (Face Grooving)
● Case of KGMM ● KGMM / KGMS (Common)
Toolholder L-hand Toolholder R-hand
t : Grooving Depth
Insert L-hand Insert R-hand
øDmin
: Min. Grooving Dia.
Description øDmin t
Toolholder R-hand Toolholder L-hand GMG / GMM3020- ○○□□
Insert L-hand Insert R-hand GMG / GMM4020- ○○□□ ø100 4.8
GMG / GMM5020- ○○□□
FGG&3020-02 ø22 4.3
FGG&4020-04 ø28
4.8
FGG&5020-04 ø30
GMG3020-150RU ø22 4.3
GMG4020-200RU ø28
4.8
GMG5020-250RU ø30
● Case of KGMS
G
Toolholder R-hand Toolholder L-hand
Insert L-hand Insert R-hand
Grooving
KW10 Carbide
CR9025 CVD Coated
PR915 Coated
Dimension
Toolholder
PVD
Shape Description Old Description Unit
PR905
PR930
W W
(inch) (mm) B rε L H M
Right Hand Insert Shown
W±0.05
2
L
4020-080MW 4020-08 mm 0.8 s s s s s s
H
Sharp-Cutting Oriented
M-Class 6020-040MS 6020-04MS .236 6.0 0.4 5.2 s s a s
GMG 3020-000MS GMG 3020-00 0.0 s a s s a
3020-020MS 3020-02 .118 3.0 0.2 20 4.3 2.3 - s a s s a
3020-040MS 3020-04 0.4 s a s s a
Grooving
rε
4020-020MS 4020-02 0.2 s s s s s
2°
M
W±0.02
L
4020-080MS 4020-08 0.8 s a s s s
5020-040MS 5020-04 0.4
H
s a s s a
.197 5.0 20 4.3 4.2 - G56
5020-080MS 5020-08 0.8 s s s s s ~
6020-040MS 6020-04 0.4 s a s s G58
Sharp-Cutting Oriented .236 6.0 20 4.3 5.2 -
Precision Class 6020-080MS 6020-08 0.8 s s s s
GMG 2520-030MG GMG 2520-03MG .098 2.5 0.3 2.0 s s s s s
rε 3020-030MG 3020-03MG .118 3.0 0.3 2.3 s s s s s s
2゜
s s s s s s
W±0.03
20 4.3 -
4020-040MG 4020-04MG mm .157 4.0 0.4 3.3 s s s s s s
2゜
L
15° 5020-040MG 5020-04MG .197 5.0 0.4 4.2 s s s s s s
H
M-Class
Full-R / Copying 6020-300R 6020-30R .236 6.0 3.0 5.2 a s s s s s
rε GMG 3020-150R GMG 3020-15R .118 3.0 1.5 2.3 s a s s
2°
M
W±0.02
L
5020-250R 5020-25R .197 5.0 2.5 4.2 s a s a
Sharp-Cutting Oriented
H
Precision Class
Full-R / Copying 6020-300R 6020-30R .236 6.0 3.0 5.2 s a s s
GMG 3020-150RU GMG 3020-15RU .118 3.0 1.5 2.3
rε
s s s
M
2°
W±0.02
d GMM/GMGA/FGG
Insert Grade
Angle
KW10 Carbide
CR9025 CVD Coated
Toolholder
(° )
Coated
Shape Description Old Description Unit
PR905
PR915
PR930
W W
(inch) (mm) rε L H M w
Right Hand Insert Shown
W±0.02
M
rε G56
L GMGA 6020-300R GMGA 6020-30R mm .236 6.0 3.0 20 4.3 4.3 - s
G57
Sharp-Cutting Oriented
H
Precision Class
Full-R / Copying
M
W±0.02
rε
L GMGA 8030-400R GMGA 8030-40R mm .315 8.0 4.0 30 5.5 6.0 - s G58
Sharp-Cutting Oriented
H
Precision Class
Full-R / Copying
FGG$ 3020-02
rε
.118 3.0 0.2 2.3 s s s s
M
2°
W±0.02
rε
2゜
M
W±0.05
L c s s a s s
Grooving
H
rε
M
W±0.05
rε
M
W±0.05
Undercutting
Chip Control Oriented
KW10 Carbide
CR9025 CVD Coated
Toolholder
(° )
Coated
Shape Description Unit
PR905
PR915
PR930
W W
(inch) (mm) rε L H M w
Right Hand Insert Shown
0 a a
GMM 1520-MT .059 1.5 1.2
0.05 a
0
2°
rε a s
W±0.05
0.05 a
2°
L rε mm 20 4.3 -
0 a s
2520-MT .098 2.5 1.9
H
0.05 s s
0 a s
Deep Grooving/Cut-off 3020-MT .118 3.0 2.3
Sharp-Cutting Oriented 0.05 s a
0 a a
GMM 1520$ -MT-15D .059 1.5 1.2 15°
0.05 R
2020$ -MT-8D 0 8° s
w
.079 2.0 0 1.5 a s
2°
0.05 s R
mm 20 4.3
2°
L rε
s
3020$ -MT-4D 0 4° s
Cut-off .118 3.0 0 2.3 s s
Sharp-cutting Oriented 3020$ -MT-15D 15°
Lead Angle 0.05 s R
0 s s
Grooving
rε
s s
W±0.05
0.05 s
2°
L rε
mm 20 4.3 -
0 s s
2520-NB .098 2.5 1.9
H
0.05 s
Deep Grooving/Cut-off 0 s s
Sharp-Cutting Oriented 3020-NB .118 3.0 2.3
Without Chipbreaker 0.05 s
GMM 2020-TK .079 2.0 0.2 1.5 s a s G56
2°
W±0.05
rε
~
2°
Deep Grooving/Cut-off
Stability-Oriented
3020-TK .118 3.0 0.25 2.3 s a a s
w
GMM 2020$ -TK-8D .079 2.0 0.2 1.5 R s s
2°
M
W0.05
L rε
Cut-Off
.118 3.0 0.25 2.3 R s s
H
Stability-Oriented
With Lead Angle
3020$ -TK-8D s
1-Corner Use
GMN 2-TK .079 2.0 0.2 1.8 s s s
W±0.05
M
2° 2°
Cut-off
Stability-Oriented
4-TK .157 4.0 0.3 3.3 s s s s
1-Corner Use w
GM$ 2-TK-8D .079 2.0 0.2 1.8 R R R
W±0.05
M
2°
L rε
Cut-off
H
Stability-Oriented
Lead Angle
4-TK-8D .157 4.0 0.3 3.3 R R R R
1-Corner Use GMN2.2 GMN 2.2 .087 2.2 0.17 1.8 s a s a
3 .118 3.0 0.2 2.3 s a a a
M
W±0.05
2°
rε
L
5 .197 5.0 0.8 4.2 s s s
H
2°
W±0.05
rε
L
Cut-off 3-15D .118 3.0 0.2 15° s
Sharp-Cutting Oriented
H
d GMN
Insert Grade
Angle
Toolholder
(° ) CBN PCD
Shape Description Unit
KBN510
KBN525
KPD001
KPD010
W W rε L H M w
(inch) (mm)
1-Corner Use GMN 0.2 s s s s
2 .079 2.0 1.8
0.4
S 0.2 a s s
W±0.05
3 .118 3.0 2.3
2°
M
0.4 s s
G56
2° rε 0.2 s s
L 4 mm .157 4.0 20 4.3 3.3 - ~
0.4 s s
G58
0.2
H
s s
5 .197 5.0 4.2
S=2.9 0.4 s s
0.2 s
6 .236 6.0 5.2
Deep Grooving 0.4 s s
d Multi-Function CERACUT Plunge & Turn Chipbreakers
Application Type Shape Advantages
FinishingeMedium Negative and strong edge, good chip control
GMM 2-corner
When traversing d=0.02"~0.10", f=0.002~0.008ipr, it shows good chip control. Grooving, traversing and cut-off are available.
General Grooving
Grooving
1-edge use and wide cutting range. Cut-off operation is also available.
Cut-Off Chipbreaker developed for cut-off operation with sharp cutting performance.
GMM-MT 2-corner
Deep Grooving It can minimize the core which remains in the center of the face.
d Applicable Inserts
Applications Grooving / Traversing Grooving / Traversing Grooving Full-R / Copying Full-R / Copying Deep Grooving / Cut-off Deep Grooving / Cut-off Deep Grooving / Cut-off Deep Grooving / Cut-off Deep Grooving / Cut-off Deep Grooving
Ref. Page G60 G60 G60 G60 G61 G62 G62 G62 G62 G62 G63
MW MS MG MT NB TK TK CBN
Insert PCD
Toolholder
GMM1520..MT
GMM2020..MT GMM1520..NB GMM2020..TK GMN2..TK
KGM$...1.5 - - - - -
GMM1520&..MT GMM2020..NB GMM2020&..TK GM&2..TK
- -
GMM2020&..MT
GMM2020..MT GMM2020..TK
GMN2
GMM2520..MT GMM2520..TK GMN2..TK
GMM2020..NB GMN2.2
GMM2420..MW GMG3020..MS GMG2520..MG GMG3020..R GMM3020..MT GMM3020..TK GMN3..TK GMN2
KGM$...2(T) GMM3020..MW GMM3020..MS GMG3020..MG GMM3020..R
-
GMM2020&..MT
GMM2520..NB
GMM2020&..TK GM&2..TK
GMN3
GMN3
GMM3020..NB GM&2.2
GMM2520&..MT GMM2520&..TK GM&3..TK
GM&3
GMM3020&..MT GMM3020&..TK
GMM2520..MT GMM2520..TK
GMM2420..MW GMG3020..MS GMG2520..MG GMG3020..R GMM3020..MT GMM2520..NB GMM3020..TK GMN3..TK GMN3
KGM$...2.5 GMM3020..MW GMM3020..MS GMG3020..MG GMM3020..R
-
GMM2520&..MT GMM3020..NB GMM2520&..TK GM&3..TK GM&3 GMN3
GMM3020&..MT GMM3020&..TK
GMG3020..MS GMG3020..R GMN3..TK GMN3
GMG3020..MG
GMM3020..MW GMM3020..MS GMM3020..R GMM3020..MT GMM3020..TK GMN4..TK GMN4 GMN3
KGM$...3(T) GMM4020..MW GMG4020..MS
GMG3520..MG
GMG4020..R
- GMM3020&..MT GMM3020..NB GMM3020&..TK GM&3..TK GM&3 GMN4
GMM4020..MS GMG4020..MG GMM4020..R GM&4..TK GM&4
GMG4020..MS GMG4020..R GMN4
GMM4020..MW GMM4020..MS GMG4020..MG GMM4020..R GMN4..TK GMN4
KGM$...4(T) GMM5020..MW GMG5020..MS GMG5020..MG GMG5020..R
- - - - GM&4..TK
GMN5
GMN5
GM&4
GMM5020..MS GMM5020..R
GMG5020..MS GMG5020..R
GMM5020..MW GMM5020..MS GMG5020..MG GMM5020..R GMN5 GMN5
KGM$...5(T) GMM6020..MW GMG6020..MS GMG6020..MG GMG6020..R
GMGA6020..R - - - -
GMN6 GMN6
GMM6020..MS GMM6020..R
GMG6020..MS GMG6020..R
KGM$...6T GMM6020..MW
GMM6020..MS
GMG6020..MG
GMM6020..R
GMGA6020..R - - - - GMN6 GMN6
F1
B
W
L2
H3
H1
h
L3
H2
A
L1
● Right-hand shown
● Toolholder Dimensions
Spare Parts
Std. Dimension (mm) Screw Wrench
●
W±0.03
L
S
rε GMGW 8030-40R-HR 8 4 30 5.5 6 5 1 ●
H
• GMGW insert is exclusively used for KGMW type / KIGMW type toolholder. It cannot be used for other toolholder because of its different installation angle.
• GMGW inserts Edge Preparation: R-honed Cutting Edge.
① 0.05~0.3 mm/rev
★
Aluminum
150~2700
② 0.2~0.8 mm/rev
③ MAX.3 mm
★ : 1st Recommendation
■ VNG
L2 1
A
q
F
2° 2°
T
W
L1
rε
H
rε
L3
W±0.03
•Right-hand Shown
◦ Insert Dimensions
Insert Grade
Min.
Dimension
Cutting Cermet PVD Coated Carbide
Dia.
Unit
Description
PR930
KW10
W W
TC60
(Inch) (mm) rε H L1 L2 L3 F T
qA
G
VNGR 0410-11 0.039 1.0 0.05 a a
4 3.9 30.8 11 0.1 3.5 0.8
0420-11 0.079 2.0 0.10 a a
Grooving
0520-11 0.079 2.0 0.10 a a a
mm
0610-20 0.039 1.0 0.05 a a a
6 3.9 39.8 20 0.3 5.2 1.8
0620-20 0.079 2.0 0.10 a a a
PR930
KW10
TC60
f (ipr)
Carbon Steel / Alloy Steel x x z ~.001 ~.002
200~400 100~330 100~330
D
H
q
A
q
F
W
T
L2
rε
rε
±0.03
W L1
20°
L4
Detail of edge L3
•Right-hand Shown
◦ Insert Dimensions
Insert Grade
Min.
Dimension
Cutting PVD Coated Carbide
Dia.
Unit
a Applicable Sleeve
Applicable Sleeve
Description
G67
G66
HPG 2-Edge Tip Bar for Micro Internal Grooving
● Applicable Sleeve
L1 L1 L1
L2 H 7.25 7.5 L2 H
2 L3
øD
φD2
H
H
H
°
65
φD
øD
5 10
øD
5 10 5 10
1
φd1
1
φd2
1
φ9
ød2
ød2
ød1
ød1
30°
(Tip-Bar installation side) Fig.1 (Tip-Bar installation side) Fig.2 (Tip-Bar installation side) Fig.3
Drawing
Stock
( )
Description Machine Ref. Page for
*ød1 øD1 øD2 ød2 H L1 L2 L3 Manufactuer other 2-Edge
Tip-Bar
PSH 0412-80 ● 4
6
0512-80 ● 5
12 16 11 80 20 - Fig.1 HS4×4P LW-2
0612-80 ● 6
8
0712-80 ● 7
(General use)
PSH 0416-100 ● 4 G
6
0516-100 ● 5
16 - 15 100 - - Fig.2 HS4×4P LW-2
0616-100 ● 6
8
0716-100 ● 7
PSH 0420-120 ● 4 Amada Wasino
Grooving
6 9 Eguro
0520-120 ● 5 Citizen machinery
20 17.5 19 120 20 Fig.3 HS4×4P LW-2
0620-120 ● 6 Precision Tsugami Grooving
8 7.5 Miyano (HPG)
〔
0720-120 ● 7 (General use) ⇒ G66
PSH 0425.0-135 ● 4 Amada Wasino
6 9.5
0525.0-135 ● 5 Eguro
25 18 24 135 23 Fig.3 HS4×4P LW-2 Precision Tsugami
0625.0-135 ● 6 Miyano Boring
8 8 (HPB) ⇒ F24
0725.0-135 ● 7 (General use)
PSH 0419-120 ● 4 Back Boring
6 9
0519-120 ● 5 (HPBT) ⇒ F24
19.05
17.5 18 120 20 Fig.3 HS4×4P LW-2
0619-120 ● 6 (0.75")
8 7.5 Face Grooving
0719-120 ● 7 Citizen (HPFG) ⇒ G87
PSH 0425-120 ● 4
6 9.5
Machinery 〕
Threading
0525-120 ● 5 25.4 (HPT) ⇒ J31
18 24.4 120 23 Fig.3 HS4×4P LW-2
0625-120 ● 6 (1")
8 8
0725-120 ● 7
PSH 0422-135 ● 4
6 9.5
0522-135 ● 5 Star Micronics
22 18 21 135 22 Fig.3 HS4×4P LW-2
0622-135 ● 6 Nomura VTC
8 8
0722-135 ● 7
PSH 0423-120 ● 4
6 9.5
0523-120 ● 5
23 18 22 120 22 Fig.3 HS4×4P LW-2 Nomura VTC
0623-120 ● 6
8 8
0723-120 ● 7
*: Length of ød1...20mm (PSH04)
...25mm (PSH05, PSH06, PSH07)
• Choose sleeves (ød1) to meet with øD dimension of Tip-Bar.
• Names of machine builders are listed in the order of the Japanese syllabary with omitted titles of respect.
Shape
■ Advantages
G The traditional top clamp has been replaced with a screw Cutting edge is protected in the
clamp only. This design creates a large chip pocket that pocket. Contact face
provides excellent chip evacuation. Contact face
Large chip pocket
Grooving
Cost effective chip control from a 3-D Consistent machining with our new
molded chipbreaker (GER---M) micrograin carbide structure and PVD-FS
TiCN coating Micro-grain Carbide
GER---M Substrate
Sleeve
G68
Internal evaluation
A
A
q
q
qD
qD
Fig.1 Fig.2
F
F
T
1 H 1 L2 H
L2
L1 L1
qD
qD
Fig.3 Fig.4
F
1 H H
T
L2
L1
qD
Fig.5
F
1
T
L2 H
L1
qD
Fig.6
F
1 H
T
L2
G
L1
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
◦ Toolholder Dimensions
Min.
Grooving
Stock Cutting Dimension Spare Parts
Dia.
Clamp
Applicable Insert Wrench
Unit
DT
GE$100-005A~GE$200-010A
SIGE $ 05EH a a GER100-050AR~GER200-100AR
0.313 0.315 0.283 3.94 0.787 0.177 0.059 SB-2045TRN FT-6 -
GE$100-005B~GE$300-020B 1
06EH a a GER100-050BR~GER200- 0.375 0.394 0.354 4.92 0.984 0.232 0.087
0.158 SB-2255TR - DT-7
100BR
0809C-EH a a GE$100-005C~GE$350-020C 0.551 1.300 0.315 3
GER150-010CM~GER350-020CM 0.500 0.460 5.90 0.098 SB-2570TR FT-8 -
0810C-EH a a inch GER200-100CR~GER300-150CR
0.630 0.788 0.335 4
GE$100-005D~GE$400-020D
1213D-EH a a GER150-010DM~GER400-020DM 0.790 0.750 0.710 7.09 1.575 0.477 0.177 SB-3080TR FT-10 -
GER200-100DR~GER300-150DR
5
1616E-EH a a 1.000 1.000 0.960 7.88 1.772 0.614 0.196
GE$100-005E~GE$500-020E
2020E-EH a a GER150-010EM~GER500-020EM
1.250 8.66 2.166 0.748 0.255 SB-4085TR FT-15 -
1.250 1.170
2025E-EH a a 1.575 9.84 1.772 0.906 6
GE$100-005A~GE$200-010A
SIGE $ 0808A-EH s s GER100-050AR~GER200-100AR
8 8 7.2 100 20 4.8 1.5 3 1 SB-2045TRN FT-6 -
1010B-EH s s GE$100-005B~GE$300-020B 10 25 6.2 1
GER100-050BR~GER200- 10 9 125 2.2 3 SB-2255TR - DT-7
1210B-EH s s 100BR 12 30 7 2
GE$100-005C~GE$350-020C
1412C-EH s s 14 33 8 3
GER150-010CM~GER350- 12 11.4 150 4
1612C-EH s s 020CM 20 8.5 2.5 4 SB-2570TR FT-8 -
GER200-100CR~GER300- 16
1616C-EH s s 150CR
16 15 160 36 9 5 5
mm
GE$100-005D~GE$400-020D
GER150-010DM~GER400-
2020D-EH s s 020DM 20 20 19 180 40 12.1 4.5 5 SB-3080TR FT-10 -
GER200-100DR~GER300-
5
150DR
2525E-EH s s GE$100-005E~GE$500-020E
25 25 24 200 45 15.6
3232E-EH s s GER150-010EM~GER500- 32 220 55 19 6.5 5 SB-4085TR FT-15 -
020EM 32 30.4
4032E-EH s s 40 250 45 23 6
·Dimension T shows available grooving depth.
A
q
qD
Fig.1
F
1 H
T
L2
L1
2°
L2 Coolant Hole (d)
qA
qD
Fig.2
F
1 H
T
L1
A
q
qD
Fig.3
F
1
T
H
L2
L1
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
◦ Toolholder Dimensions
Min.
G Stock
Cut-
ting
Dimension Spare Parts
Dia.
Clamp
Unit
R L qA qD H L1 L2 F T qd FT
Grooving
DT
GE$100-005A~GE$200-010A
SIGE $ 0808A-WH s s GER100-050AR~GER200-100AR
8 8 7.2 125 28 4.8 1.5 3 SB-2045TRN FT-6 -
1
1010B-WH a s GE$100-005B~GE$300-020B 10 125 35 6.2
10 9 2.2 3 SB-2255TR - DT-7
1210B-WH s s mm GER100-050BR~GER200-100BR 12 140 45 7
1412C-WH s s GE$100-005C~GE$350-020C 14 150 50 8.7 2
GER150-010CM~GER350-020CM 12 11.4 2.5 4 SB-2570TR FT-8 -
1612C-WH s s GER200-100CR~GER300-150CR 16 180 20 8.5 3
Grooving
GE$100-005A~GE$200-010A
SIGE$ 0808A-WH 5° - -
GER100-050AR~GER200-100AR
1010B-WH GE$100-005B~GE$300-020B 5° - -
1210B-WH GER100-050BR~GER200-100BR
1412C-WH GE$100-005C~GE$350-020C 8° GER150-010CM~GER350-020CM 10°
1612C-WH GER200-100CR~GER300-150CR
G71
SIGE Internal Grooving
■ SIGE-WH Carbide Anti-vibration Bar (With coolant hole)
2°
Coolant Hole (d)
D
q
q
Fig.4
T
1 L2 H
L1
2°
qD
A Coolant Hole (d)
q
Fig.5
F
1
T
L2 H
L1
•Right-hand Shown R-hand Insert for R-hand Toolholder, L-hand Insert for L-hand Toolholder
◦ Toolholder Dimensions
Min.
Cutting Dimension Spare Parts
Dia.
Clamp
Stock Wrench
Unit
DT
SIGER 1008B-WH-90 s GER100-005B~GER300-020B
10 8 7.2 25 5.6
90 2.2 3 4 SB-2255TR - DT-7
GER100-050BR~GER200-100BR
1210B-WH-90 s 12 10 9.4 30 6.6
mm
Grooving
GER100-005C~GER350-020C
1412C-WH-90 s GER150-010CM~GER350-020CM 14 12 11.4 90 35 7.4 2.5 3 5 SB-2570TR FT-8 -
GER200-100CR~GER300-150CR
a Applicable Sleeve
L1
H/2 H1 10 25
1
L1
qD
H/2 H1 10 25
1
qD
qD2
H
qD2
H
10 25°
25° 45
45 L2
qd1
qd2
qd1
qd2
Holder Installation side Holder Installation side
Fig.1 Fig.2
Spare Parts
Dimensions (mm)
Screw Wrench
Applicable Machine
Description Stock Shape
Manufacturer
qd1 qD1 qD2 qd2 H H1 L1 L2
PR1025
TN6020
GW15
KW10
Insert Description Unit W W
B C rε Toolholder
(inch) (mm)
R-hand shown R L R L R L R L
GE$ 031-002A .031 .037 aa ss
041-002A .041 aa ss
.002
047-002A .047 aa ss
058-002A inch .058 - .071 aa ss
.059
062-004A .062 aa ss
072-004A .072 .004 aa ss SIGE$...A-EH
078-004A .078 aa ss SIGE$...A-WH
GE$ 100-005A .039 1.00 aaaa ss
120-005A .047 1.20 0.05 a a a a ss
125-005A mm .049 1.25 1.5 1.8 aaaa ss G
150-010A .059 1.50 aaaa ss
0.1
200-010A .079 2.00 aaaa ss
GE$ 031-002B .031 .044 aa ss
2°
A
041-002B .041 aa ss
.002
047-002B .047
Grooving
aa ss
058-002B .058 aa ss
L
G69
062-004B .062
C
B
rε
aa ss
rε
H G70
W±0.025
072-004B .072 aa ss
078-004B inch .078 - .102 aa ss
.087 .004
φd
088-004B .088 aa ss
094-004B .094 aa ss
097-004B .097 aa ss SIGE$...B-EH
105-008B .105 aaaa ss SIGE$...B-WH
110-008B .110 .008 aa ss SIGER...B-WH-90
122-008B .122 aa ss
GE$ 100-005B .039 1.00 aaaa ss
120-005B .047 1.20 0.05 s s a a ss
125-005B .049 1.25 aaaa ss
145-010B .057 1.45 aaaa ss
mm 2.2 2.6
150-010B .059 1.50 0.1 a a a a ss
200-010B .079 2.00 aaaa ss
250-020B .098 2.50 aaaa ss
0.2
2-Edge 300-020B .118 3.00 aaaa ss
PR1025
TN6020
GW15
KW10
Insert Description Unit W W
B C rε Toolholder
(inch) (mm)
R-hand shown
R L R L R L R L
A
GER 100-050AR 1.00 0.5 s s G69
2°
SIGER...A-EH
1.5 1.8
200-100AR 2.00 1.0 s s
SIGER...A-WH G70
L
C
B
rε
W±0.025
H GER 100-050BR 1.00 0.5 s s SIGER...B-EH
2.2 2.6 SIGER...B-WH
200-100BR 2.00 1.0 s s SIGER...B-WH-90
Full-R
2° A φd G69
GER 150-010CM 1.50 a
0.1 G70
200-010CM 2.00 a SIGER...C-EH
G r G72
φd
L
φd
L
250-020DM 2.50
B
rε rε 4.8 a SIGER...D-EH
W±0.05 H
GER150-010DM~200-010DM
GER150-010EM~200-010EM
300-020DM 3.00 0.2 a
2° A
350-020DM 3.50 4.5 a
400-020DM 4.00 a
φd
L
rε rε
W±0.05 H
200-010EM 2.00 3.2 a
GER230-020DM~250-020DM
250-020EM 2.50 a
4.5
GER250-020EM~400-020EM
2° A
300-020EM 3.00 a
6.8 SIGER...E-EH
350-020EM 3.50 a
5.5 0.2
φd
L
400-020EM 4.00 a
C
B
rε rε
W±0.05 H 450-020EM 4.50 a
2-Edge GER300-020CM~350-020CM 6.5
Molded Chipbreaker
GER300-020DM~400-020DM
GER450-020EM~500-020EM 500-020EM 5.00 a
For recommended cutting conditions, see page G76
PR1025
TN6020
GW15
KW10
Insert Description Unit W W
B C rε Toolholder
(inch) (mm)
R-hand shown
R L R L R L R L
GE$ 100-005C .039 1.00 ssssss
120-005C .047 1.20 s sss
0.05
125-005C .049 1.25 ssssss
140-005C .055 1.40 s sss
2° A
145-010C .057 1.45 ssssss
150-010C .059 1.50 ssssss SIGE$...C-EH G69
170-010C .067 1.70 2.5 2.7 s sss SIGE$...C-WH G70
φd
L
0.1
185-010C .073 1.85 s sss SIGER...C-WH-90 G72
C
B
rε rε
W±0.03 H 195-010C .077 1.95 s sss
200-010C .079 2.00 ssssss
250-020C .098 2.50
300-020C .118 3.00
ssssss
0.2 s s s s s s
G
2-Edge 350-020C .138 3.50 ssssss
GE$ 100-005D .039 1.00 ssssss
0.05
140-005D .055 1.40 2.5 s sss
2° A
145-010D .057 1.45 ssssss
Grooving
150-010D .059 1.50 ssssss
170-010D .067 1.70 s sss
φd
L
3.0
185-010D .073 1.85 0.10 s sss
C
B
rε rε
W±0.03 H 195-010D .077 1.95 s sss
GER100-005D~280-020D 200-010D .079 2.00 ssssss
225-010D .089 2.25 4.8 s sss SIGE$...D-EH
2° A
230-020D .091 2.30 ssssss
3.2
250-020D .098 2.50 ssssss
275-020D .108 2.75 s sss
φd
L
rε 0.20