TO 1F-5E-2-3-1

TECHNICAL MANUAL
JOB GUIDE

ORGANIZATIONAL MAINTENANCE

PNEUDRAULICS,
MISCELLANEOUS
USAF SERIES F-5E AIRCRAFT
NORTHROP
F33657-70-C-0717
Prepared by HEBCO, INC
F42620-02-F-0008

THIS PUBLICATION SUPERSEDES TO 1F-5E-2-3-1 DATED 15 DECEMBER

2003.

NOTE - This book reflects the configuration of the last active U.S. Air Force F-5E/F
aircraft and not necessarily the configuration of any other F-5 aircraft. The determi-
nation of the applicability of this Tech Order (TO) is solely the responsibility of the
using agency, contractor, or foreign government. Consult the owning organization’s
documentation for authoritative data and procedures on each aircraft.

DISCLOSURE NOTICE: This information is furnished upon the condition that it will
not be released to another nation without the specific authority of the Department
of the Air Force of the United States, that it will be used for military purposes only,
that individual or corporate rights originating in the information, whether patented
or not will be respected, that the recipient will report promptly to the United States,
any known or suspected compromise, and that the information will be provided
substantially the same degree of security afforded it by the Department of Defense
of the United States. Also, regardless of any other markings on the document, it
will not be downgraded or declassified without written approval of the originating
United States agency.

DISTRIBUTION STATEMENT, WARNING AND HANDLING AND DESTRUCTION NOTICE ARE LISTED
ON T-2

PUBLISHED UNDER AUTHORITY OF THE SECRETARY OF THE AIR FORCE

CONTINUED ON T-2 PAGE

5 DECEMBER 2005
TO 1F-5E-2-3-1

DISTRIBUTION STATEMENT: Distribution authorized to US Government agencies

and their contractors, administrative or operational use, (5 December 2005). Other
requests for this document shall be referred to OO-ALC/84 MSUG/GBMUT, 6042
Fir Avenue, Hill AFB, UT 84056-5820.

WARNING: This document contains technical data whose export is restricted by the
Arms Export Control Act (Title 22, U.S.C., Sec. 2751 et seq.) or the Export Admin-
istration Act of 1979, as amended (Title 50, U.S.C., App. 2401 et seq.). Violations
of these export laws are subject to severe criminal penalties. Disseminate in accor-
dance with provisions of DoD Directive 5230.25.

HANDLING AND DESTRUCTION NOTICE: Handle in compliance with distribution

statement and destroy by any method that will prevent disclosure of the contents
or reconstruction of the document.

T-2
 TO 1F-5E-2-3-1
INSERT LATEST CHANGED PAGES.
LIST OF EFFECTIVE PAGES DESTROY SUPERSEDED PAGES.

NOTE: The portions of the text affected by the changes are indicated by a vertical line in the outer margins
of the page. Changes to illustrations are indicated by miniature pointing hands. Changes to wiring diagrams
are indicated by shaded areas.

Dates of issue for original and changed pages are:

Original .............. 0 ................................. 5 December 2005

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 32

CONSISTING OF THE FOLLOWING:

Page *Change Page *Change

No. No. No. No.

Title .............................. 0 1-1 - 1-13 ..................... 0

T-2 ................................ 0 1-14 Blank ................... 0
A .................................. 0 2-1 - 2-9 ....................... 0
B Blank ........................ 0 2-10 Blank ................... 0
i - iv .............................. 0

*Zero in this column indicates an original page.

USAF A/(B blank)

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TABLE OF CONTENTS
Chapter Page

FOREWORD ............................................................................... ii

1. REMOVE AND INSTALL AUXILIARY BLEED AIR

SYSTEM FILTER ELEMENT, ACCESS DOOR NO.
560

REMOVE AND INSTALL AUXILIARY BLEED AIR

SYSTEM FILTER ELEMENT, ACCESS DOOR NO.
560 ................................................................................. 1-1
Prepare to Remove Air Filter Element ............................... 1-4
Remove Air Filter Element ................................................ 1-6
Clean Air Filter Element and Case .................................... 1-8
Install Air Filter Element ................................................... 1-10
Install Air Overboard Duct ................................................ 1-12

2. REMOVE AND INSTALL AUXILIARY BLEED AIR

SYSTEM FILTER ELEMENT, REFRIGERATION
ACCESS DOOR NO. 684

REMOVE AND INSTALL AUXILIARY BLEED AIR

SYSTEM FILTER ELEMENT, REFRIGERATION
ACCESS DOOR NO. 684 ............................................ 2-1
Remove Air Filter Element ................................................ 2-4
Clean Air Filter Element and Case .................................... 2-6
Install Air Filter Element ................................................... 2-8

i
TO 1F-5E-2-3-1

FOREWORD

1. SCOPE.

This job guide manual presents illustrated step-by-step procedures for

checkout and test of the F-5E miscellaneous pneudraulics, and removal,
replacement, and adjustment of system components as required at the
organizational level of maintenance.

2. USE.

The table of contents in the front of this volume is a useful means of

determining which chapter of the volume contains needed procedures. Go
directly to the table of contents within the applicable volume to determine
the chapter number of the needed procedure.

3. INPUT CONDITIONS.

Under "Personnel Recommended" on input conditions page, fewer per-

sonnel may be utilized than are specified if individuals possess more than
one qualification.

4. CHAPTER REFERENCES.

When a procedure within an individual chapter requires the performance

of the procedures contained in another chapter of this volume, the refer-
ence reads, "See Chapter _____ of this TO".

5. VOLUME REFERENCES.

When a procedure within a chapter of this volume requires the perfor-

mance of a procedure contained in another volume, the volume number
will be referenced.

ii
 TO 1F-5E-2-3-1
6. SUPPLEMENTAL REFERENCES.

When a procedure within a chapter of this volume requires the perfor-

mance of an equivalent supplementary task which covers peculiar op-
tional equipment, the "Equivalent Supplementary Manual" and the basic
volume number will be referenced.

7. USE OF ILLUSTRATIONS.

Switch positions, control settings, and instrument readouts as illustrated

are merely representative and do not necessarily show the actual posi-
tions, settings, or indications required by the step procedures contained
herein.

8. APPLICABILITY.

A code system to identify that part of the job guide manual pertaining to
individual aircraft is presented below:

• Text and illustrations applicable to all aircraft listed under "Applica-

bility" on the "Input Conditions" page are not coded.

• Steps, notes, and illustrations applicable to specific aircraft are coded

with a numbered triangle ( , ) keyed to the aircraft serial numbers
listed under "Applicability."

• Complete text pages applicable only to specific aircraft are identified

by a note with the aircraft number code.

iii
TO 1F-5E-2-3-1
9. LIST OF TIME COMPLIANCE TECHNICAL ORDERS.

The list of Time Compliance Technical Orders (TCTO) includes all

TCTOs affecting technical content of this TO. Only current TCTOs are
listed.

TCTO No. Title TCTO Date

NONE

iv
 TO 1F-5E-2-3-1
Chapter 1

REMOVE AND INSTALL AUXILIARY BLEED AIR SYSTEM

FILTER ELEMENT, ACCESS DOOR NO. 560

1-1 REMOVE AND INSTALL AUXILIARY BLEED AIR SYSTEM

FILTER ELEMENT, ACCESS DOOR NO. 560

INPUT CONDITIONS

Applicability: AF71-01417 thru AF71-01421, AF72-01386 thru

AF72-01406, AF73-00846 thru AF73-00888, AF73-00890,
AF73-00892 thru AF73-00902, AF73-01626 thru AF73-01646,
AF74-00958 thru AF74-00997, AF74-01445 thru AF74-01575,
AF74-01582 thru AF74-01617, AF75-00314 thru AF75-00373,
AF75-0442 thru AF75-0461, AF75-0491 thru AF75-0527,
AF75-0573 thru AF75-0627, AF76-0471 thru AF76-0490,
AF76-1616 thru AF76-1639, AF76-1643 thru AF76-1686,
AF77-0328 thru AF77-0331, AF77-1771 thru AF77-1777,
AF78-0770 thru AF78-0773, AF78-0789 thru AF78-0798,
AF78-2447, AF79-1688 thru AF79-1691, and AF79-1698 thru
AF79-1701 aircraft

1-1
TO 1F-5E-2-3-1
Required Conditions:

• Prior to accomplishing this maintenance procedure on an

armed aircraft, refer to TO 1F-5E-2-12-1 for precautions to
be observed. Failure to observe this warning may result in
serious injury to personnel or damage to the aircraft.
• When movement of any controls or switches or the appli-
cation of electrical power and/or hydraulic pressure would
endanger personnel or equipment, a warning placard will be
placed conspicuously on the aircraft. (See TO 1F-5E-2-12-2
for recommended placard design.)
• Material(s) used in this procedure are classified hazardous
to personnel. Prior to accomplishing this procedure refer to
TO 1F-5E-2-12-2 for precautions to be observed.

Personnel Recommended: Two

• Aircraft environmental systems mechanic will be required to per-
form this procedure.
• Tactical aircraft maintenance specialist will be required to remove
and install access door.

Support Equipment:
Torque wrench, 1/2-inch drive, 0 to 600 inch-pounds or equivalent

Consumables:
Nomenclature Specification/PN CAGE Use Reference
Code
Antiseize MIL-T-83483A
Compound (see
TO 1F-5E-2-12-2
for Hazardous
Materials Data
Sheet)
Cap MS21914-8D

1-2
 TO 1F-5E-2-3-1
Nomenclature Specification/PN CAGE Use Reference
Code
Clean Dry Cloth DDD-R-30
Cleaning P-D-680, Type II
Solvent (see
TO 1F-5E-2-12-2
for Hazardous
Materials Data
Sheet)
Kit 1730822-42A
Masking Tape UU-T-106, Type 1
or equivalent
Molybdenum MIL-G-21164
Disulfide
Grease (see
TO 1F-5E-2-12-2
for Hazardous
Materials Data
Sheet)
Petrolatum VV-P-236
Plastic Sheet LP378
or equivalent
Wire MS20995NC32

Safety Conditions: None

Additional Data: None

1-3
TO 1F-5E-2-3-1
1-1-1 Prepare to Remove Air Filter Element

1. Remove access door No 560 (1).

2. Remove lower clamp (2) from connector (3) and ram air outlet duct
(4).

3. Remove ram air outlet duct (4) from aircraft.

4. Install protective covers over ram air outlet duct (4) and connector
(3).

• END OF PREPARE TO REMOVE AIR FILTER ELEMENT

1-4
TO 1F-5E-2-3-1

1-5
TO 1F-5E-2-3-1
1-1-2 Remove Air Filter Element

1. Cut safety wire and unscrew case (2) from filter head (1).

2. Remove filter case (2) from aircraft.

3. Remove filter element (6), spacer (5), packing (4), and packing
backup ring (3).

4. Remove packing (7) from upper end of filter element (6).

5. Install plastic sheets on filter head (1) and filter case (2) and secure
with tape.

• END OF REMOVE AIR FILTER ELEMENT

1-6
TO 1F-5E-2-3-1

1-7
TO 1F-5E-2-3-1
1-1-3 Clean Air Filter Element and Case

• Handle filter element (2) with care to prevent damage.

• Cleaning filter element (2) with solvents or shop air is not
authorized. Element shall be returned to proper facility
for ultrasonic or other approved cleaning method. (See
TO 1F-5E-2-3-6.)

1. Remove protective covers from filter head (1) and filter case (3).

Solvent, P-D-680, Type II may affect skin, eyes and respi-

ratory tract. Use in well ventilated area. Avoid prolonged
breathing of vapors. Keep away from sparks and flames.

2. Clean filter case (3) with cleaning solvent.

• END OF CLEAN AIR FILTER ELEMENT AND CASE

1-8
TO 1F-5E-2-3-1

1-9
TO 1F-5E-2-3-1
1-1-4 Install Air Filter Element

Handle filter element (6) with care to prevent damage.

1. Lubricate kit packings (4 and 7) with petrolatum before installation.

2. Install packing (7) in top of filter (6) from 1730822-42A kit; insert
filter into filter head (1).

3. Install spacer (5) into case and seat firmly.

4. Install packing backup ring (3) and packing (4) on filter case (2).

5. Apply antiseize compound to threads of filter case (2).

6. Screw case (2) into filter head (1).

7. Torque case (2) to 150 ±10 inchpounds.

8. Safetywire case (2) to filter head (1).

• END OF INSTALL AIR FILTER ELEMENT

1-10
TO 1F-5E-2-3-1

1-11
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1-1-5 Install Air Overboard Duct

1. Remove protective covers from ram air outlet duct (4) and connec-
tor (3).

2. Positioned ram air outlet duct (4) into connector (3); secure with
clamp (2).

3. Install access door No 560 (1).

• END OF FUNCTION

1-12
 TO 1F-5E-2-3-1

1-13/(1-14 blank)
 TO 1F-5E-2-3-1
Chapter 2

REMOVE AND INSTALL AUXILIARY BLEED AIR SYSTEM

FILTER ELEMENT, REFRIGERATION ACCESS DOOR NO. 684

2-1 REMOVE AND INSTALL AUXILIARY BLEED AIR SYSTEM

FILTER ELEMENT, REFRIGERATION ACCESS DOOR NO. 684

INPUT CONDITIONS

Applicability: AF73-00903 thru AF73-00932, AF75-0462 thru

AF75-0490, AF75-0562 thru AF75-0572, AF77-0332 thru
AF77-0335, AF77-0366 thru AF77-0379, AF77-1767 thru
AF77-1770, AF78-0028 thru AF78-0037, AF78-0814 thru
AF78-0821, AF78-0826 thru AF78-0829, AF78-0865 thru
AF78-0875, AF79-1681 thru AF79-1687, AF79-1694 thru
AF79-1697, AF79-1702 thru AF79-1707, AF79-1717 thru
AF79-1720, AF79-1920 thru AF79-1941, AF80-0299 thru
AF80-0319, AF81-0006 thru AF81-0019, AF81-0558 thru
AF81-0593, AF81-0614 thru AF81-0625, AF81-0632 thru
AF81-0638, AF81-0823 thru AF81-0857 AF82-0634 thru
AF82-0639, AF82-0644, AF82-0645, AF83-0083 thru AF83-0112,
AF84-0183, AF84-0184, AF84-0490, AF84-0491, AF85-0043,
AF85-0044, AF85-0057, AF85-0058, and AF85-1586 thru
AF85-1595 aircraft

Required Conditions:
Bleed air regulator shutoff valve pressure control thermostat shall
be removed. (See TO 1F-5E-2-3-3-3.)

2-1
TO 1F-5E-2-3-1

• Prior to accomplishing this maintenance procedure on an

armed aircraft, refer to TO 1F-5E-2-12-1 for precautions to
be observed. Failure to observe this warning may result in
serious injury to personnel or damage to the aircraft.
• When movement of any controls or switches or the appli-
cation of electrical power and/or hydraulic pressure would
endanger personnel or equipment, a warning placard will be
placed conspicuously on the aircraft. (See TO 1F-5E-2-12-2
for recommended placard design.)
• Material(s) used in this procedure are classified hazardous
to personnel. Prior to accomplishing this procedure refer to
TO 1F-5E-2-12-2 for precautions to be observed.

Personnel Recommended: One

Aircraft environmental systems mechanic will be required to per-
form this procedure.

Support Equipment:
Torque wrench, 1/2-inch drive, 0 to 600 inch-pounds, or equivalent

Consumables:
Nomenclature Specification/PN CAGE Use Reference
Code
Antiseize MIL-T-83483A
Compound (see
TO 1F-5E-2-12-2
for Hazardous
Materials Data
Sheet)
Clean Dry Cloth DDD-R-30

2-2
 TO 1F-5E-2-3-1
Nomenclature Specification/PN CAGE Use Reference
Code
Cleaning P-D-680, Type II
Solvent (see
TO 1F-5E-2-12-2
for Hazardous
Materials Data
Sheet)
Kit 1730822-42A
Masking tape UU-T-106, Type 1
or equivalent
Molybdenum MIL-G-21164
Disulfide
Grease (see
TO 1F-5E-2-12-2
for Hazardous
Materials Data
Sheet)
Petrolatum VV-P-236
Plastic Sheet LP378
or equivalent
Wire MS20995NC32

Safety Conditions: None

Additional Data: None

2-3
TO 1F-5E-2-3-1
2-1-1 Remove Air Filter Element

1. Working thru refrigeration access door No 684 (1), cut safetywire

and unscrew case (7) from filter head (2).

2. Remove filter case (7) from aircraft.

3. Remove filter element (3), spacer (4), packing (5), and packing
backup ring (6).

4. Remove packing (8) from upper end of filter element (3).

5. Install plastic sheets on filter head (2) and filter case (7) and secure
with tape.

• END OF REMOVE AIR FILTER ELEMENT

2-4
TO 1F-5E-2-3-1

2-5
TO 1F-5E-2-3-1
2-1-2 Clean Air Filter Element and Case

• Handle filter element (2) with care to prevent damage.

• Cleaning filter element (2) with solvents or shop air is not au-
thorized. Element shall be returned to proper facility for ultra-
sonic or other approved cleaning method. (See TO 9H3-1-1.)

1. Remove protective covers from filter head (1) and filter case (3).

Solvent, P-D-680, Type II may affect skin, eyes and respi-

ratory tract. Use in well ventilated area. Avoid prolonged
breathing of vapors. Keep away from sparks and flames.

2. Clean filter case (3) with cleaning solvent.

• END OF CLEAN AIR FILTER ELEMENT AND CASE

2-6
TO 1F-5E-2-3-1

2-7
TO 1F-5E-2-3-1
2-1-3 Install Air Filter Element

Handle filter element (6) with care to prevent damage.

1. Lubricate kit packings (4 and 7) with petrolatum before installation.

2. Install packing (7) in top of filter (6) from 1730822-42A kit; insert
filter into filter head (1).

3. Install spacer (5) into case and seat firmly.

4. Install packing backup ring (3) and packing (4) on filter case (2).

5. Apply molybdenum disulfide grease to threads of filter case (2).

6. Screw case (2) into filter head (1).

7. Torque case (2) to 150 ±10 inch-pounds.

8. Safetywire case (2) to filter head (1).

Follow-on maintenance action required.

FOLLOW-ON MAINTENANCE
Install bleed air regulator shutoff valve pressure control ther-
mostat. (See TO 1F-5E-2-3-3-3.)

• END OF FUNCTION

2-8
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2-9/(2-10 blank)