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Temperature + Humidity (%RH) Control &

HumiTherm Ultra Recording System with 8 / 16 Channel Mapping

Micro PLC Control Unit Mapping Unit

Touch Panel

Touch Operation Panel

PPI
HumiTherm Ultra

GSM Module PC Software

PC Interface with 21 CFR Software


8 / 16 Channel Mapping
GSM Module for SMS Alerts
Password Protected Door Locking

Features
Ÿ 4.3" or 7" TFT, 65536 Color Touch Screen Display Ÿ Standby Sensors & Control Gadgets Interface

Ÿ Accurate Temperature & Humidity Monitoring (Optional Analog Inputs & Digital Outputs)

(Universal Input : RTD Pt100, mA, V) Ÿ Date / Time Stamped Process & Event Data Recording

Ÿ 8 (4T + 4RH) or 16 (8T + 8RH) Channel Temperature & Humidity Ÿ Boiler (Steam Generator) Water Level Monitoring

Mapping (Optional, Add-on Module) (Digital Input for Float Switch & Thermostat)

Ÿ Precise Temperature & Humidity Control (Independent Self-Tune Ÿ Password Protected Door Opening & Status Monitoring

PID Control) (Digital Input for Door Switch & Digital Output for Door Lock

Ÿ Comprehensive Alarm System (Process Deviations, Door Open, Solenoid)

Water Level Low, Mains Fail) Ÿ Mains-Fail Detection & Automatic Change Over to Battery /

Inverter
Specifications
Display
Type 4.3” or 7” TFT Color Display with Touch Panel
Viewing Area 90.04 X 52.86 mm for 4.3” & 152.4 X 91.5 mm for 7”
Resolution 480 X 272 pixels for 4.3” & 800 X 480 pixels for 7”
Touch Type Analog Resistive Film
Touch Life Greater than 1 Million Operations
Analog Inputs
1 or 2 Analog Inputs for Main & Standby Sensor.
Temperature RTD Pt100, 3 wire
(User Programmable) DC Linear : 0-20 mA, 4-20 mA
0-5 V, 0-10 V, 1-5 V
1 or 2 Analog Inputs for Main & Standby Sensor.
Humidity (%RH)
DC Linear : 0-20 mA, 4-20 mA
(User Programmable)
0-5 V, 0-10 V, 1-5 V
RTD Pt100 : ± 0.25% of reading ± 1°C
Accuracy
DC Volts/Current : ± 0.25% of reading ± 1 LSD

Display Resolution Temperature : 0.1 Fixed


%RH : 0.1 Fixed
Zero Offset User Adjustable over Full Range for Both Temperature & %RH
ADC 16 Bit (±32,768 Counts), Sigma-Delta (ΣΔ)
Sampling Time 500mS (2 Samples per Second)
Common Mode
Rejection > 100dB at 50/60 Hz

Signal Conditioning R-C Analog Filter on Each Input


Excitation Voltage
Ratings 5 V @ 15 mA
Digital Inputs
Type Potential-free Contacts

DI-1 : Door Open Detection


DI-2 : Power Fail Detection
DI-3 : Alarm ACK
Functions DI-4 : Main Water Level Detection
DI-5 : Main Thermostat
* DI-6 : Standby Water Level Detection
* DI-7 : Standby Thermostat

Digital Outputs
Type SSR Voltage Drive rated 12 VDC @ 40 mA, Short-circuit Protected

DO-1 : Alarm * DO-6 : Standby Humidifier


DO-2 : Main Heater * DO-7 : Standby Compressor
Functions DO-3 : Main Humidifier DO-8 : Main Set Select
DO-4 : Main Compressor * DO-9 : Standby Set Select
*DO-5 : Standby Heater ** DO-10 : Door Lock
Alarm System
Process Alarm Programmable High / Low Process Alarms for Temperature & Humidity
Door Open Alarm (Optional) Alarm on Chamber Door Remaining Open for More than Set Time Period
Water Level Alarm (Optional) Alarm on Boiler Water Level Low Detection
Alarm on Change-over from Mains Power to Alternate Power Source
Mains Fail Alarm (Optional)
(Battery, Inverter, etc.)
Output SSR Output for Remote Switching of Audio / Visual Gadget on Alarms

Ÿ Rear Panel Digital Input (DI-3) for Connecting Remote Alarm Acknowledge
Alarm Acknowledge (Mute) Button
Ÿ Touch Button on HMI Main (Home) Screen

Heat Control
Type Self Tune PID
Control Parameters Proportional Band, Integral Time, Derivative Time, Cycle Time
Output SSR Drive Voltage (DO-2 & DO-5)
Humidity Control
Type Self Tune PID
Control Parameters Proportional Band, Integral Time, Derivative Time, Cycle Time
Output SSR Drive Voltage (DO-3 & DO-6)

Compressor Control
Type On-Off with Programmable Time Delay & Hysteresis
1. Can be Switched ON-OFF Manually
Control Strategy 2. Based on Programmable Temperature SP Threshold. Compressor
(Programmable) is ON for Temperature SP Below Threshold & OFF Above
3. Cool Control. Switches ON-OFF Based on Temperature PV & SP
Output SSR Drive Voltage (DO-4 & DO-7)
Data Recording
Storage Device In-built Flash Memory
Record Capacity 5,000 Records
Recording Interval User Programmable (1 to 250 Minutes)
Process Values
Ÿ Measured Temperature Ÿ Measured Humidity
Events
Ÿ Power-up, Ÿ Process Value Alarm Toggle
Ÿ Change in Temperature SP, Ÿ Change in Humidity SP
Recording Data Ÿ Change is Date/Time Settings,
(Date/Time Stamped) Ÿ Change in Recording Interval
Ÿ Chamber Door Open/Close, Ÿ Boiler Water Level Low
Ÿ Mains Power Fail/Resumption Ÿ Change - over from Main to Standby
Sensor Set
Ÿ Change - over from Main to Standby
Control Gadget Set

Power Supply
Type Switch Mode (SMPS)
Supply Voltage 24 VDC @ 1.1A (25 Watts) HMI + Micro PLC
Physical
Mounting : Plug-in with Panel Mounting Clamps
4.3” HMI Overall Dimensions : 128 (W) X 102 (H) X 55 (D), mm
Panel Cutout : 121 (W) X 95 (H), mm

Mounting : Plug-in with Panel Mounting Clamps


7” HMI Overall Dimensions : 206 (W) X 136 (H) X 44 (D), mm
Panel Cutout : 199 (W) X 129 (H), mm

Mounting : Base / Wall Mounting


Micro PLC Control Unit
Overall Dimensions : 179 (L) X 116 (W) X 77 (H), mm

8 / 16 Channel Mounting : Base / Wall Mounting


T+RH Mapping Unit Overall Dimensions : 210 (L) X 110 (W) X 50 (H), mm

* Available if Standby Control Gadget Outputs are ordered.


** Available if Door Lock Outputs is ordered.

microPLC Electrical Connections


24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
- + - + - + - + - + - + - + - + - + - +
Alarm
Door Lock

Stby Set Select

Main Set Select

Compressor

Humidifier

Heater

Compressor

Humidifier

Heater

Thermostat
Water Level

Thermostat
Water Level

Alarm ACK
Power Fail
Door Open
Standby Main

Digital Outputs Stby Main

Digital Inputs

Main Standby

Humidity Temperature Humidity Temperature


- V + - V +
18~32VDC 5VDC HMI
Supply Exc - V + - mA + - V + - mA +
+ - + -
- mA +
Pt100
- mA +
Pt100
RS485
+ - microPLC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Stability Control

Mapping Module Electrical Connections


B3 B2 B1 A3 A2 A1 B3 B2 B1 A3 A2 A1 B3 B2 B1 A3 A2 A1 B3 B2 B1 A3 A2 A1
51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28
52
B
COMM PORT

°C %RH °C %RH °C %RH °C %RH


53
B

MAP 5 MAP 6 MAP 7 MAP 8


54
B

Mapping Module
PPI
55

UniMap
B

mV / V

mV / V

4 / 8 Points
mA

mA
RTD
A1 A2 A3

B1 B2 B3
%RH
°C

Sr. No.:

MAP 1 MAP 2 MAP 3 MAP 4 84 ~ 264


SUPPLY

°C %RH °C %RH °C %RH °C %RH VAC


L N
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
A1 A2 A3 B1 B2 B3 A1 A2 A3 B1 B2 B3 A1 A2 A3 B1 B2 B3 A1 A2 A3 B1 B2 B3
8 / 16 Channel Mapping Unit
Mapping Channels 8 Channel (4T + 4RH) or 16 Channel (8T + 8RH)

Input Type RTD Pt100, 3 wire (For Temperature Channels Only)


(Independently DC Linear : 0-20 mA, 4-20 mA
Programmable for 0-50 mV, 0-200 mV
Each Channel) 0-1.25 V, 0-5 V, 0-10 V, 1-5 V

For RTD Pt100 : ± 0.25% of reading ± 1°C


Accuracy
For DC Linear Volts / Current : ± 0.25% of reading ± 1 LSD
Zero Offset User Adjustable over Full Range
ADC 16 Bit (±32,768 Counts), Sigma-Delta (ΣΔ)
Sampling Time 500mS Per Channel
Signal Conditioning L-C Analog Filter
Power Supply 85~264 VAC, 50/60 Hz, Single Phase
Dimensions (mm) 210 (L) X 110 (W) X 50 (D)
Mounting Wall Mounting
Connections Screw Type, Male-Female Detachable

GSM Interface (Optional Add-on Device)


Controller
RS485 Serial
Interface Port
Frequency Band Quad (850/900/1800/1900 MHz)

Ÿ High/Low Temperature & Humidity Alarms


Ÿ Door Open Alarm
SMS Alert Events
Ÿ Low Boiler Water Level Alarm
Ÿ Mains Failure Alarm

Up to 10; User Programmable through


Recipients
SMS by Secured Access
Supply Voltage 10~30 VDC (24 VDC Nominal)
PC Interface with 21 CFR Compliant Software

Supported Windows Vista Windows 7


Operating 32 bit / 64 bit Windows 8 32 bit / 64 bit Pentium
Systems (OS) Dual Core

Minimum PC 2.8 GHz Clock Speed 2 GB RAM


Configuration
Requirements 40 GB Hard Disk

Ÿ Supports Multiple Chambers on Single Installation


Ÿ Auto Start-up on PC Power-up
Ÿ Online Display of Process Values & Stored Records in
Graphical & Tabular Forms with Alarm Indications
Ÿ SMS and/or Email Alerts on Alarm Conditions
Ÿ Mean Kinetic Temperature (MKT) Computation
Ÿ Automatic Periodic Downloading of Records Stored in
PC Software
Features Controller
(USFDA Ÿ Access Control According to Authority Level
21 CFR Part 11 Ÿ User Actions with Signing & Authorization
Compliant)
Ÿ Automatic Password Expiry
Ÿ Manual & Auto Back-up Facility with Archiving
Ÿ Data Log Reports with User Configurable Title, Footer
& Header
Ÿ Data Log Report, Alarm Log Report, History Graph &
Audit Trail Report in PDF & EXCEL formats
Ÿ Audit Trail History of Critical Events & User Actions

ProcessPrecisionInstruments(AnISO9001:2008Company)
101,DiamondIndustrialEstate,Navghar,VasaiRoad(E),Dist.Palghar-401210,Maharashtra,India
0250-2391722/33/37/420250-2391734sales@ppiindia.net www.ppiindia.net