Vous êtes sur la page 1sur 81

Operation Manual

Circulation-Type Liquid Cooler (with built-in tank)


DC Inverter Chiller
RKE750A1-RA

CAUTION
● This product is designed for industrial use.
Handle with care.
● Please read this manual carefully and operate
this product accordingly.
● Retain this manual for future reference.

This manual is comprised of two sections.


Operation Guide ・・・・・・・・・・・・・・・・・Pages 1 to 63
Installation Guide ・・・・・・・・・・・・・・・・Pages 64 to 76 RH461
Thank you for your purchase.
Thank you for purchasing this Orion product. To ensure safe and efficient use, please install and operate
this product in accordance with the instructions provided in this manual.

Safety Precautions
Before operating this product, be sure to read through the “Essential Safety Precautions” presented in
this manual. Failure to observe precautions may result in injury or property damage. Essential safety
precautions are categorized as WARNINGS or CAUTIONS. The meaning of each category
is as follows.

Failure to observe the instructions contained in a


WARNINGS WARNING may result in death or severe injury.

Failure to observe the instructions contained in a


CAUTIONS CAUTION may result in injury or physical damage.
Failure to observe WARNINGS and CAUTIONS can have severe consequences! Please read
through this information carefully and handle this product accordingly.
・After reading through this manual, store it near the product so that the operator can refer to it as
necessary.
・If you transfer this product to another user, be sure to include this manual together with the product.
Place the manual at a prominent location on the product so that the new user is sure to notice it.

■ Safety Symbols
The symbol alerts you to actions you must take or precautions you must observe. The
drawing within the triangle indicates the action or precaution. (The symbol to the left means that
you should be careful of catching your hand in the fan.)
The symbol indicates a prohibited action or operation. The drawing in (or near) the circle
indicates the content of the action. (The symbol to the left means that you must not
disassemble the product.)
The symbol indicates an action that you are required to carry out. Again, the drawing in
the circle illustrates the action. (The symbol to the left means that you must connect the product
to ground.)
The symbol indicates important information. Although important, this information does
IMPORTANT
not constitute a “warning” or “caution.”
Operation Guide

Contents

Precauciones de seguridad esenciales ...............................2


Etiqueta de advertencia en el equipo ..................................4

Para mantener un rendimiento eficiente y libre de prioridad............4

Diseño del equipo ................................................................7

Procedimientos operativos ..................................................9

Dispositivos de seguridad..................................................20

Vigilancia ...........................................................................21

Parametros ........................................................................22

Funciones de comunicación ..............................................31

Especificaciones de comunicación ....................................31

Inspección y mantenimiento ..............................................42

Control de calidad del agua ................................................46


La solución de problemas..................................................48

Almacenamiento del producto

(Preparación para el invierno o para otros períodos

prolongados de no uso) ..60 Repuestos

..........................................................................................61

Intervalo de mantenimiento de partes principales .............61

La eliminanción .................................................................62

After-sale Services ............................................................62

Options ..............................................................................63

1
Essential Safety Precautions
Usage Precautions (WARNINGS)

WARNINGS
Failure to observe the instructions contained in a WARNING may result in death or severe injury.
Do not modify this product.
Modification of this product will void the warranty.
Do not attempt to carry out disassembly and repair yourself.
Disassembly and repair must be carried out by the dealer or by qualified service
specialists. Improper servicing may result in misoperation than can in turn cause
injury, electric shock, or fire.
Do not operate switches while hands are wet.
Keep wet hands away from switches, electric plugs, and all other electrical
components. Touching electrical areas with wet hands may result in electric shock.
Keep hands clear of the inverter.
The inverter becomes very hot while running and remains hot for a while after the
power turns off. Touching it directly may cause a burn.
Do not run the product while the cabinet is open.
Touching the inside of the product while operation is in progress may result in injury
or electric shock.
Do not allow water to spray or spill onto or in the vicinity of this product.
Do not use water to clean this product. Water contact may result in fire or electric shock.
Do not damage or modify the power cord.
Do not place heavy objects on the cord, heat the cord, stretch the cord, or allow the
cord to become caught. Damage to the cord may result in electric shock or fire.
Be sure to perform the refrigerant leakage prevention.
In case the product is installed in a machine room, it is necessary to take measures
to ensure that concentrations of refrigerant will not go too high should a refrigerant
leakage occur. If a refrigerant leakage occurs, it can lead to a dangerous lock of
oxygen.
If this product operates abnormally, shut off operation and contact your
dealer or service specialist for advice.
Continued operation may result in electric shock or fire.
If the leakage breaker trips, contact your dealer or service specialist for advice.
Resetting the breaker without correcting the underlying problem may result in electric shock or fire.
If you need to move this product, contact your dealer or service specialist.
Improper installation may result in water leakage, electric shock, or fire.
Also, be sure to discharge the water inside of the water tank at the time of moving and
transportation of the product. Leaving water in the product during transportation may result in
damage of the water tank. If necessary, be sure to package the machine adequately to
protect it from potential damage during shipping.
Cut off the main power before cleaning, maintenance or inspection.
Leaving the power supply on may cause an electric shock or injury including a burn.
The inside of the inverter is charged. Be sure to cut off the main power and wait for
10 minutes before starting the inspection.
Touching the inverter immediately after turning off the power may cause a burn or an
electric shock.

2
Essential Safety Precautions
Usage Precautions (WARNINGS)

CAUTIONS
Failure to observe the instructions contained in a CAUTION may result in injury or physical damage.
Do not feed incorrect liquid into the product.
This chiller is designed to operate with fresh water (compliant with the water
standards developed by the Japan Refrigeration and Air Conditioning Industry
Association, see page 4) or with a low concentration industrial-use ethylene-glycol
water solution that has a concentration of 30~40%. If you are using pure water, use
water with an electrical conductivity of 1μS/cm or higher.
Use of a different type of liquid may damage the product and may lead to liquid
leakage, electric leakage, and electric shock.
Do not operate the product while the water circulation route is closed.
Running the product while water circulation is blocked may cause pump failure and water leakage.
Do not sit on, lean on, or place objects on this product.
Overturning of product may result in injury or spillage. Spillage may in turn result in electricity leakage.
Do not use flammable sprays in the vicinity of this product.
Also, do not place flammable objects in the vicinity of this product. Sparks generated
by switch action may ignite flammable material.
When replacing fuses, only replace with fuses of the correct specified rating.
Using wire in place of a fuse may result in malfunction or fire.
Do not use cooling water or coolant water for drinking or for a hot-water supply.
Using the cooling water or coolant water for drinking or a hot-water supply may damage your health.
Keep hands clear of the fins when cleaning the condenser.
Touching fans may result in injury.
Keep hands clear of the internal components during operation and after
cutting off the power.
The vicinity of the compressor becomes very hot, so touching these parts may cause a burn.
Never place fingers or objects (pencils, etc.) into the air intake and air
discharge areas.
Inserting fingers or objects into the path of fan rotation may result in injury.

Wear gloves when detaching the cabinet.


The edges of the cabinet and the condenser's fins may cause injuries.
Periodically check that the leakage breaker is working correctly.
A defective breaker may fail to trip in event of electric leakage, leading to risk of electric shock.
Be sure to include this operating manual if transferring this product to another user.
If you sell or otherwise transfer this product to another user, tape this manual onto
the product so that the new user is sure to notice it. New users must read this
manual to ensure that they can operate this product safely.
Properly dispose of industrial use, low-concentration ethylene glycol
solution according to local regulations.
Disposing illegally not only breaks the low, but will have a bad influence on the
environment and people's health.
Contact your dealer for optional parts installation.
Installation of optional product by unqualified persons can lead to injury.

3
Essential Safety Precautions
Warning Label on the Product

Warning Label on the Product


The warning labels shown below display important warnings, and the label on the front of the chiller
displays particularly important warnings. Be sure to read these warnings before operating this product. If
the labels become worn or damaged in any way, contact your dealer for a replacement.

(Photo: Standard type RKE750A1-V)

To Maintain Efficient and Trouble-Free Performance

CAUTION
1. This chiller is designed to operate with fresh water (compliant with the water standards below)
or with a low concentration industrial-use ethylene-glycol water solution that has a
concentration of 30~40%. If you are using pure water, use water with an electrical
conductivity of 1μS/cm or higher. Using a different type of liquid may damage the product
and may lead to liquid leakage, electric leakage, and electric shock .
Water quality standard
Electrical Chloride ion Sulfuric The amount Total Calcium Ion-like
〔℃〕 conductivity of acid
Standard ˉ acid ion hardness hardness silica
〔25℃〕 consumption
item ₄²ˉ (pH4.8) ₃ ₃ ₂
μ㎝

Circulation water 6.8~8.0 1~400 50 or less 50 or less 50 or less 70 or less 50 or less 30 or less

Iron Copper Sulfide Ammonium ion Residual Isolation


Reference
item
(mgFe/L) (mgCu/L) (mgS²¯/L) ₄⁺ chlorine carbonic acid

Circulation water 1.0 or less 1.0 or less None 1.0 or less 0.3 or less 4.0 or less

4
To Maintain Efficient and Trouble-Free Performance

2. If you are using pure water, use water with an electrical conductivity of 1μS/cm or higher (lower in
purity). Use of lower-electrical conductivity (higher-purity) water may cause the chiller or the
pressure pump to malfunction or cause fixation of the pressure pump's mechanical seals . In
addition, note that this product is not built to specifications for preventing a metallic ion flow-out from
the cooler main body's junctions even if it is used within the allowable operating range. There is,
however, no problem in terms of the mechanical strength of the cooler unit.
3. Be sure that operating conditions remain within the specified range while product is running.
Operation outside of specified limits may result in product failure.
Temperature of Liquid (℃) 5 to 35
Ambient Temperature (℃) -5 to 43
Power Voltage (・) ・ / 、 ・
Pump Pressure
0.1~0.4
<50/60Hz>
4. The use of aluminum on surfaces that contact cooling water within the water circuit is strictly
prohibited. Parts containing copper or copper-base alloys are used in the internal water circuit of this
product. If piping outside the chiller contains aluminum, the aluminum may contaminate and cause
corrosion from copper ions and may lead to water leakage of mechanical seals and/or clogging of
the heat exchanger.
IMPORTANT
● Be sure to stay within the allowable pressure range of the pressure pump. Too high of a
pressure may result in freezing or damage of the chiller, or the bursting off of pipes. If the
pressure is too low, damage to the mechanical seals of the pump may result. Also, all-closed
operation of the water circuit (inlet/outlet ports of cooling water and bypass valve) of the
pressure pump is prohibited.
● If there is a chance that the chilled water circuit could be blocked when the product is
operating, then in order to prevent leaks, a safety (relief) valve should be installed and a
pressure of 0.2/0.3 MPa or less should be maintained.
5.Excessive repetition of the on/off switch operations may cause failure. Be sure to pause for at least 3
minutes between such operations. Operating the switch within 3 minutes after the last operation
issues an alarm ( ”or“ ”)
6.Be sure to supply water to the water tank and check the water level before starting the operation. If
the water level is low, it may result in the malfunction of the discharge pump.
7.This product dose not support automatic water supply.
8.Be sure to keep the water clean by conducting monthly inspections and replacing the water if needed.
(See "Check the water circuit" on page 44.)
9.Clean the condenser filter monthly. (See "Cleaning the filters" on page 43.))

5
To Maintain Efficient and Trouble-Free Performance

CAUTION
● Always cut off the main power before starting maintenance, cleaning, or inspection. Leaving
the power supply connected while work is in progress may result in electric shock or in injury
from the fan.

10. Use the product in a place where the ambient temperature is –5 deg. C to 43 deg. C. If the product
is used at –5 deg. C or below, it may result in malfunction of compressor. Also, if the product is used
at temperatures over 43 deg. C, the condenser may not be able to radiate heat adequately, built-in
protective systems may be activated, and operation may stop. Continuous operation in such hot or
cold conditions may result in malfunction of the chiller.
11. If the product is shut down by tripping of a safety device, please contact your dealer.
12. The water level in the tank may drop quickly sometimes such as the first time you operate the product,
or if piping is very long. In such cases, the control panel will display “E06“. If this happens, you should
stop the product, add water to the tank, and then restart.
13. If you need to remove the cabinet plates, please proceed according to the instructions provided
herein.
14. When leaving the product out of operation for extended periods, drain the water tank and the entire
water circuit.
15. Take measures to ensure that external pipes do not freeze. In doing so, make sure that the cabinet
plate can still be removed even after pipe insulation and that the bypass valve and the water pressure
gauge can be operated and checked.

WARNING
● Never operate the product while the cabinet is open. Touching the inside of the product while it
is running may result in injury or electric shock.

IMPORTANT
● In case of using the product for a first time or after a long time, there may be air in the water
piping even though the water tank is full. If the chiller is operated with air, the cooling water
does not circulate, and it may result in freezing or damage to the chiller or damage to the pump.
In such cases where there may be air in the system,, operate only the pump at first to circulate
the cooling water into the water piping, and discharge the air. As for discharging the air, refer to
P.11 “Discharging air from piping”.

6
Machine Layout
External Appearance

External Appearance

Upper side Back side Bypass valve

Cooling water outlet [Open]


Water tank lid
(AMC connector C060915)
(Connectable hose φ9×φ15)
Water filter IN
LE




OU

Cooling water inlet


branch port Rc3/8
Water tank drain
Valve [ Close ]
Overflow・Water tank
Air discharge drain port Rp1/2

Water pressure gauge


Cooling water inlet
(AMC connector C060915)
(Connectable hose φ9×φ15)

Bypass Valve
Drain-pan drain portR1/4

7
Left side
左側面 Front side Right side

Filtro Medidor de nivel Placa de Placa de especificación


de liquido operación

Apertura de la
Tablero de inspección de la
Condensador distribución Cable de
alimentación bomba
(drentro)
Manija de operación externa

Agujero de
cableado

8
各部の名Control
MachinePlate
Layout

Control Plate
①Digital ②CHILLER Lamp
Display

③ON・OFF Switch

④RESET Switch

⑤SET Switch
⑥Temperature Adjustment Switches
⑦Compressor operation
output
1. Display Function
Water temperature (Normal display)
Error/alarm display (Blinking)
①Digital Display
Blinking of the decimal point:
Once per second, when set to the freeze-prevention operation mode.
4 times per second, when set to the warming-up operation mode.
②CHILLER Lamp Lighted : Chiller is running Blinking: Only pump is running
○ Light-off : Chiller is off
⑦Compressor
operation output Display the compressor operation rate (%) on a graph with lights.
display
2. Operation Function
Switch Time※ Functions Reference pages
― Operation/stop of chiller
③ 14
Stop the pump individual operation.
― Error/alarm reset or error buzzer stop. 53
5 sec. Release of caution error [C00]. 43
④ 5 sec. Release of caution error [C07] (while displaying [C07] only). 54
― Return from each mode to the temperature measurement
21 / 22
display (normal mode).
― Liquid temperature setting display 21
― Entering of the setting change of liquid temperature /
13 / 22
⑤ parameter.
2 sec. To the liquid temperature setting change mode. 13
7 sec. To the display mode at refrigerator operation. 21

⑥ ― Increase the set value at changing the set value. 13 / 21 / 22

⑥ ― Decrease the set value at changing the set value. 13 / 21 / 22


+ Start pump-only operation. 14

+ Use to select the desired parameter, and set the value. 22

― Pause the pump when in either the freeze-preventive mode or
+ 19 / 25 / 26
the warming-up mode.
※Time: The time to press the switch. The mark “–“ means not to hold down the switch, simply press and release.

8
Operating Procedures
If Starting Up For the First Time, or After Prolonged Periods of Non-Use

WARNING
● Never operate switches with wet hands, and never touch electrical components. Improper
handling may result in electric shock.

WARNING
● Never operate the product while the cabinet is open. Touching the inside of the product may
result in injury or electric shock.
● Do not use water to clean this product, and do not allow water to spray or spill onto or in the
vicinity of this product. Water contact may result in fire or electric shock.

WARNING
● If the product behaves abnormally, switch it off and then cut the power. Then contact your
dealer or product specialist. Continuing to run the product while operation is abnormal may
result in fire or electric shock.

If Starting Up For the First Time, or After Prolonged Periods of Non-Use


Please note the following points before starting the product for the first time, or when restarting it
after a long period of non-usage.
1.According to the preparatory instructions, be sure to supply water and check the water level with the
level gauge.
2.Check that piping is not leaking.
3.This product operates on 3-phase power. If power phases are inverted, error code“ ”will appear
on the display when you start up the power supply. If this occurs, please contact your dealer or
service specialist for assistance
4.If you use the main connector, make sure to plug the main connector into the socket before turning ON
the earth leakage breaker. If the main connector is plugged into the socket after turned ON the earth
leakage breaker, it may display the phase interruption alarm ”

IMPORTANT
● Air may remain in the water piping even the water tank is filled with water in such cases when
the chiller is used for the first time, the chiller is restarted after long-term shutdown, or the
water is replaced. Running the chiller with air remained in the water piping may freeze and
damage the heat exchanger. In this case, first perform pump-only operation to adequately
circulate cold water through the piping in order to discharge air. See "Discharging air from the
piping " on page 11.

9
Operating Procedures
Preparation

Preparation

■ Checking the Water Level.


1. Check the level gauge.
F
Be sure that the level is between the E and F

be within this range.


Water level should
marks. If the level is below E, add water as
necessary.
● Note that a water level higher than F may indicate that
the tank is overflowing. (The overflow outlet may be
closed.)
● Operating the product while the level is below E may E
allow air to enter the water-flow circuit, resulting in a
loss of normal cooling operation.
Water Level Gauge
■ Supplying Water
1. If manual supply (Standard specification)
1) Remove the water tank lid of the upper part of the product.
2) Supply the water directly to the water tank by using hose or bucket.
If you are using the product for the first time, or if the chiller has been off for a prolonged period,
use pump-only operation (see page 14) to circulate the water through the system.
Then check the level gauge and add water as necessary.

1
0
Operating Procedures
Preparation

■ Discharging air from the piping


Air may be present in the piping before the initial start-up of this product, if it has been out of
use for an extended period, or after replacing water in the water tank even if the tank is full.
If this problem occurs, conduct a test run on the pressure pump before start-up according to
the steps below:
1. Fully open the bypass valve.
2. Confirm that the water level in the water tank is in the range from "E" to "F" on the level gauge.
(See "Checking the Water Level" on page 10)
3. Turn on the main power.
4. Press the ON/OFF switch while holding down the upper arrow Temperature Switch (▲) to operate
the pressure pump alone. (See "Pump-Only Operation" on page 14)
5. As water in the tank circulates through the system while discharging air, the water pressure gauge
reading increases and the pressure stabilizes.
6. After the pressure stabilizes, use the bypass valve to establish a desired pressure for operation.
(See "Adjusting the water pressure" on page 12)

Bypass valve

Cooling water outlet


[Open]
(AMC connector C060915)
(Connectable hose φ9×φ15)
Water filter IN
LE


LE
F

within this range.


Water level should be
OU

Cooling water inlet


branch port Rc3/8
Water tank drain [
Valve
Overflow・Water tank
drain port Rp1/2 Close]
Water pressure E
gauge
Water Level Gauge

Bypass Valve Drain-pan drain port R1/4


Cooling water inlet
(AMC connector C060915)
(Connectable hose φ9×φ15)

1
1
Operating Procedures
Preparation
■ Adjusting the water feeding pressure
When it becomes necessary to adjust the feeding pressure, follow the procedures outlined below.
Adjusting method
Bypass Valve
Make adjustment using the bypass IN
LE



[Open]
T OU

valve.

Bypass valve [Close]

To bring up the water feeding Close the bypass valve.


pressure (flow rate)

The water pressure gauge reading will rise and the water feeding
pressure (flow rate) will also rise.
To lower the water feeding Open the bypass valve.
pressure (flow rate)

The water pressure gauge reading will drop and the water
feeding pressure (flow rate) will also drop.

IMPORTANT
● Be sure to keep within the allowable pressure range (50Hz 0.4MPa/60Hz 0.4MPa ) the pressure
pump. When the pressure exceeds the upper bound, it may result in freezing or damage to the
chiller, or bursting off of hoses from the pump. When the pressure is less than the lower bound,
damage to the mechanical seal of the pump may result. Also, all-closed operation of the water
circuit (inlet/outlet port of cooling water and bypass valve) of the pressure pump is prohibited.
● If there is a chance that the chilled water circuit could be blocked when the product is
operating, then in order to prevent leaks, a safety (relief) valve should be installed and a
pressure of 0.2/0.3 MPa or less should be maintained.
● Even if the water tank is full, the piping may contain air. If you start the product without
discharging air, it may cause the product to freeze inside and may cause an error signal )
to be generated.
● When supplying water, ensure that the water does not overflow onto the floor. As
water-overflow prevention measure, we recommend that you install piping for overflow or
drain.
● For piping works such as those for drains, contact service specialists.

1
2
Operating Procedures
Preparation

■ Adjusting the water temperature


1. Switch on the power.
“ ”, “setting power supply frequency” appears in the display. After a few
seconds the value changes to indicate the current water temperature.
2. Set the desired water temperature.
(1) Hold the SET switch down for at least two seconds.
The current temperature setting will blink on the display.
(2) Use the adjustment switches to adjust the setting.
You can set to any value between 5~35℃
(3) Press the SET switch.
The setting is registered, and the display again shows the current (measured) temperature.
※The temperature setting is stored in nonvolatile memory. You do not need to repeat the setting
procedure each time you start up the product.

IMPORTANT
● If "F99" (setting lock) is set to "1" (Settings locked), the water temperature cannot be changed.
First change the "F99" setting to "0"(lock cancellation) before changing the water parameter
(Default : 0). (See" Setting and Changing Parameters" on page 22)
● The factory default of the parameter"F15" (Energy-Saving Mode)is preset to "0" (Precision
Mode). Change the setting to"1" (Energy-Saving Mode) in order to select the Energy-Saving
Mode. (See" Parameter Types and Functions" on page 27.)

1
3
Operating Procedures
Local Operation (Operation from Control Plate)

Local Operation (Operation from Control Plate)


This mode is available when the parameter "F2" of this product is set to "0"or "2"
(set to "2" by default).
■ Start-up
Press the ON/OFF switch.
The COOLER lamp lights up green to indicate that the cooler is running.
※The thermostatic controller will automatically control operation to maintain constant water
temperature.

■ To Stop
Press the ON/OFF switch again.

IMPORTANT
● If the parameter "F2" for this product (selection between local and remote-control operation)
is set to "1" (only the remote switch is available), the control plate is deactivated. (It is set to
"2" by default.) See page 24 for how to change the setting.
● Turning the power on generates a clicking noise inside the chiller, which is normally
generated when initializing the electric expansion valve.
● Excessive frequent starting-up and stopping of the chiller may cause product failure. Be sure to
pause for 3 minutes or longer between operations. Starting again less than 3 minutes after the last
operation displays an alarm (

Digital Display

COOLER lamp
ON/OFF switch

RESET switch

SET switch
Temperature Adjustment Switches

■ Pump-Only Operation
1. Hold down the ▲switch and press the ON/OFF switch.
The COOLER lamp comes on to indicate that the pump is operating, ” (for pump-only)
appears in alternation with the measured-temperature value on the display.
2. To shut off the pump, press the ON/OFF switch once again.
The COOLER lamp goes off to indicate that the pump has been shut off.
※It is not possible to switch directly from pump-only operation to normal operation; you must first turn
off pump-only operation as described above.

14
Operating Procedures
Remote Operation

Remote Operation
The following operating procedures are available when the parameter "F2" for this product is set
to "1".
■ Switching the cooler ON
1. Set the remote switch ON (Keep applying DC24V between terminals 17 and 18.)

■ Switching the cooler OFF


1. Set the remote switch OFF (Stop applying DC24V between terminals 17 and 18.)

IMPORTANT
● The remote control mode is not available when the parameter "F2" for this product (selection
between local and remote-control operation) is set to "0" (local operation only mode). (It is set
to "2" by default.) See page 24 for how to change the setting.

15
Operating Procedures
Dual Mode (Operation in Combination of Local and Remote Modes)

Dual Mode (Operation in Combination of Local and Remote Modes)


The following procedures are available when the parameter "F2" for this product is set to "2"
(default).
Please refer to the operation manual and the installation guide attached with the remote
controller, regarding its operation and installation.

■ Start-up
1. If the Remote switch is OFF (DC24V is not applied between terminals 17 and 18) and the
product is deactivated:
Press the ON/OFF switch on the control plate or turn the Remote switch ON (to keep applying
DC24V between terminals 17 and 18) to start up the product.
2. If the Remote switch is ON (DC24V is applied between terminals 17 and 18) and the product
is deactivated:
Press the ON/OFF switch on the control plate or turn the Remote switch OFF (stop applying
DC24V between terminals 17 and 18 for one minute or longer) and then turn the switch ON again
(by applying DC24V between terminals 17 and 18) to start up the product.

■ To Stop
1. If the Remote switch is ON (DC24V is applied between terminals 17 and 18) and the product
is operating:
Press the ON/OFF switch on the Control plate or turn the Remote switch OFF (to stop applying
DC24V between terminals 17 and 18) to stop the product.
2. If the Remote switch is OFF (DC24V is not applied between terminals 17 and 18) and the
product is operating:
Press the ON/OFF switch on the Control plate or turn the Remote switch ON (keep applying
DC24V between terminals 17 and 18 for one minute or longer) and then turn the switch OFF again
(by not applying DC24V between terminals 17 and 18) to stop the product.

16
Operating Procedures
Operation by Remote Control (Option)

Operation by Remote Control (Option)


Operation by remote control is available in the remote control operation mode and parallel use operation
mode (the setting of parameter [F2] is [1] or [2]).
As for the application and connection method, refer to the attached instruction manual and the
installation instructions.

■ Function of Remote Control


By connecting the remote control with the product, it is possible to operate and display information the
same as with the product operation plate with limitations.
1. Limitations of remote control
(1) The following parameters cannot be changed by remote control. To change these settings, use
the local operation control panel.
① [F2] (local/remote operation preference)
② [F90] (communication device address)
(2) One remote control cannot operate multiple chillers. Be sure to prepare one remote control per
chiller.
2.Error display
Other than the normal error display of the chiller, the digital display of the remote control behaves
as follows if an error occurs between the connection of the remote control and the chiller.
Reason for error Digital display Note
Power supply line of wiring is
No display Without switch buzzer
disconnected.
Power supply of chiller is turned
No display Without switch buzzer
OFF.

・Receiving data is abnormal


The communication is abnormal <---> ・No response from chiller or,
Wiring is disconnected.

Automatic reset of the CPU by the


CPU runaway by the disturbance Start from initial
internal CPU runaway detection
like electromagnetic wave. operation
function.

17
Operating Procedures
Operation by Remote Control (Option)

Operation by Remote Control (Option)

IMPORTANT

● In case the chiller communication device address is changed, the communication device
address of the remote control has to be changed to be the same as the chiller
communication device address. The remote control cannot be operated if both addresses
are not the same.
● The remote control is not waterproof. Install it in a place where it will not come in contact
with water.
● Both operation from the chiller operation plate and the remote control are available in the
parallel-use-operation-mode if the chiller parameter setting [F2] is [2] (factory default
setting). To disable local operation from the chiller side, change the chiller parameter
setting [F2] to [1].
● When connecting the remote control, the Remote Control (wired) Set C and the remote
control cord is necessary. Place an order referring to P64 “Options”.

Remote control (wired) set C

Remote control cord

18
Operating Procedures
Other

Other
■ ALARM Signal
Occurrence of an alarm condition causes the product to output the ALARM signal, and at the same
time generates an error code on the digital display. (Refer to P76 “Setting Up to Use Remote
Operation and External Signals).
Note:Conditions ”C00”, “C21”, “C64”, and “C65” do not generate output of the ALARM signal.
■ Usage Precautions
1. Be sure that water remains clean. Periodically wash or clean the water circuit, the condenser, and
other components that are in regular contact with water.
2. If a safety device is tripped, the product will stop operating and an error code will appear on the
display. Note down the code, then switch off the main power. Then correct the problem (refer to the
“ Troubleshooting” section, starting on page 49, for advice). Once the problem is cleared, you can
restart operation. Note:For information about each code, refer to the“ Troubleshooting” section.
3. The water level in the tank may drop quickly (an“ ”error may occur) the first time you operate the
product, or if piping is very long. If this occurs, add more water to the tank and then press the
RESET switch to clear the error.
4. Never use the power switch or power cord for the purpose of switching the cooler ON and OFF.
Using the power connection in this way may damage the product.
■ Freeze-preventive of cooling water when the chiller is not being used
If there is a possibility of freezing occurring in the water circuit between periods of use in the winter, be
sure to carry out the following measures to prevent freezing.
1. Freeze-preventive of cooling water side
The freeze-preventive operation is to operate the pump automatically in order to prevent the decreasing
of water temperature and the freezing of water in the water tank and the piping during the winter.
(1) Freezing-prevention operation mode
Water temperature 10 deg. C or more 3 to 10 deg. C 3 deg. C or lower
Continuous operation
* The water temperature is increased by the
Repeat the cycle of
Pump operation heat generation of pump, and the pump
Completely stop 28 min. Stop and 2
condition stops when the water temperature
min. operation.
reaches 5 deg. C.(Measured water
temperature display: OFF)
(2) As for the operation method of freeze-prevention, refer to P25, [F10] with / without
freeze-preventive operation selection.

IMPORTANT
● When it is impossible to keep the main power supply on, such as at night, be sure to drain all of
the water from the water tank and water piping. Please refer to P.61 [Storage] on how to drain
the water.
● To temporarily stop pump-only operation during freeze-preventive and warm-up modes, press
the [cooler operation switch] while pressing the [reset switch]. To resume pump-only operation,
press the [cooler operation switch] while pressing the [reset switch] again. During such
temporary stops in pump-only mode, the digital temperature display will alternately display
“OFF” and the measured water temperature, and other machine operations will not be
accepted.
● Use the Warm-up Operation (F11) to prevent freeze-up when the ambient temperature drops to
-5℃or lower during operation. Note, however, that this operating mode cannot prevent
freezing when the ambient temperature drops to -20℃or lower.

19
Safety Devices

Device Function Error Display Cooler State※1 Corrective Action


(Alarm handling pattern)

Activates if coolant pressure


becomes too high due to high
High Pressure ambient temperature or
E02 1(2)
Switch malfunction of fan motor, etc.
Cuts power to the compressor,
shutting it down.
Activates if the Compressor
becomes too hot due to high
Overload
ambient temperature or 1(2)
protector for E03
refrigerant leakage, etc.
Compressor
Cuts power to the compressor,
shutting it down.
Activates if malfunction or Refer to the
Overcurrent
over-current occurs in the pump “Troubleshooting”
Relay for E05 2
motor. Cuts power to the entire section starting on
Pump
unit, thus shutting it down. page 49.
Protects the control board by
blowing the fuse when an Each phase:
Fuse 2
over-current condition occurs on E 09 or E05
it.
Activates if the fan motor
Thermal
becomes too hot. Cuts power to ― ―
protector for
Fan motor
the fan motor, thus shutting ( )
down the fan.
Activates if over-current occurs
in the inverter. Cuts power to the ― ―
compressor, thus shutting it ( )
down.

※1 “■Actions in Response to Alarms" on page 49 describes what the figures in the "Cooler State (Alarm
handling pattern)" column represent. The figures in parentheses in this column represent states
when the "F4" parameter is set to "0".

20
Monitoring
Displaying Temperature Setting / Displaying Refrigerator State

Displaying Temperature Setting


Pressing the SET switch on the control plate displays the water temperature setting for several
seconds in the digital display.

Displaying Refrigerator State


This unit can display operational data in the digital display on the control panel.
1 Hold down the SET switch on the control plate for 7 seconds to switch the temperature setting blinking on
the digital display to alternate between "Td" and the compressor discharge temperature.
2. Press the Temperature Adjustment switch (▲) to display ① and ② → ○ and 2○2 in turn, and the
Temperature Adjustment switch (▼) to display ○ and ○ → ② and ① in turn.
① Display alternates between " " and the "ambient temperature " (Unit : ℃)
②Display alternates between “ ” and the “condenser refrigerant temperature” (Unit : ℃)
③Display alternates between “ ”and the “chiller inlet refrigerant temperature” (Unit: ℃)
④Display alternates between “ ”and the “compressor inlet temperature” (Unit: ℃)
⑤Display alternates between “ ”and the “chiller inlet/outlet refrigerant temperature difference” (Unit: deg)
⑥Display alternates between “ ” and the “compressor speed setting” (Unit: X10rpm)
⑦Display alternates between “ ” and the “actual speed of compressor” (Unit: X10rpm)
⑧Display alternates between “ ” and the “inverter heat exchanger temperature” (Unit: ℃)
⑨Display alternates between “ ” and the “fan rotation speed level” (Unit: % of full speed)
⑩Display alternates between “ ”and the “electric expansion valve opening” (Unit: pps)
⑪Display alternates between “ ” and the “inverter input current” (Unit: A)
⑫Display alternates between “ ” and the “accumulated operating hours” (Unit:×100hr)
⑬Display alternates between “ ” and the “heater ON/OFF condition” (0:OFF,1:ON)
(Displayed when the parameter of F51 is set to “ 1” or “2”.)
⑭Display alternates between “ ” and the “latest error”
⑮Display alternates between “ ” and the “first alarm before the last”
⑯Display alternates between “ ” and the “second alarm before the last”
⑰Display alternates between “ ” and the “third alarm before the last”
⑱Display alternates between “ ” and the “fourth alarm before the last”
⑲Display alternates between “ ” and the “fifth alarm before the last”
⑳Display alternates between “ ” and the “power supply frequency” (Unit: Hz)
Display alternates between” ” and the “Inverter running time” (Unit:×100hr)
Display alternates ” and the “Service data”

3. Press the RESET switch to return to the measured temperature display.

21
Parameters
Setting and Changing Parameters

Setting and Changing Parameters


On this product, you can select a range of functions by setting parameters.
■ Procedure
The following is an example of the parameter setting for displaying the "F5" (Alarm With/Without
Buzzer) setting value and changing the parameter setting. To change the default value "1" (with
buzzer) to "0" (without buzzer):
The parameter display mode is invoked.
1. Press the Down Key (▼) while holding <On the digital display>
down the Up Key (▲). → "F1" and the "F1 setting value" appear in
turn.

2. Press the Temperature Adjustment <On the digital display>
switch (▲) or (▼) to display "F5". → "F1" and "1" appear in turn.

<On the digital display>
3. Hold down the SET switch for 5 seconds. → "1" appears continuously.

4. Press the Temperature Adjustment <On the digital display>
switch (▲) or (▼) to change "1" to "0". → "0" appears continuously.

The setting change is finalized.
5. Press the SET switch. → <On the digital display>
"F5" and the "0" appear in turn.

↓ <On the digital display>


6. Press the RESET switch. → The measurement temperature display
mode is restored.

※The other parameters can also be displayed by step (3) and changed by steps (3) and on.

IMPORTANT
● If "F99" (setting lock) is set to "1", the parameters cannot be changed. First change the "F99"
setting to "0" before changing the other parameters.

22
Parameters
Parameter Types and Functions

Parameter Types and Functions


■ Parameter list (Setting change is available while the product is in operation).

Parameter Setting
Name Unit Min. Default
Number Range
Power Suspension Recovery ~ ―
Local/Remote Operation Preference ~ ―
Alarm Signal Output ―
Action at Refrigerator Alarm ―
Alarm With/Without Buzzer ―
Caution Alarm With/Without Buzzer ―
With/Without Freeze-Preventive Operation ―
With/Without Warm-up Operation ―
Warm-up Temperature Setting ~ ℃
Low-noise Mode ―
Energy-saving Mode ―
Upper/Lower Liquid Temperature Limit Alarm ~ ―
Upper/Lower Liquid Temperature Limit Alarm - Relative Value ~ ℃
Upper/Lower Liquid Temperature Limit Alarm - Maximum ~ ℃
Absolute Value
Upper/Lower Liquid Temperature Limit Alarm - Minimum ~ - ℃
Absolute Value
With/Without 500-hour Filter Use Caution Alarm ―
Heater operation selection , ―
Temperature setting of start-up heater ~ ℃
Inverter replacement detection warning signal ―
enable/disable
Power source frequency setting ― ―
Communications Device Address ~ ―
Setting Lock ―
* F12, F21, F22, F23 and F52 are not displayed unless each function is valid. Refer to the following
sections for details.
■ Detailed Descriptions of Parameter Functions
● F1 : Power Suspension Recovery (Related parameter : F2)
Use this parameter to select a desired recovery pattern for this unit from the power suspension.
"F1" Pre-Power Alarm Display at
Setting Pattern Name Recovery Action
Suspension State Recovery
Running Total shutdown
Manual Recovery
shutdown Total shutdown None
Running Automatic restart None
Automatic Recovery
shutdown Total shutdown None
Automatic restart when the remote switch
None
is ON
Running
Total shutdown when the remote switch is
Remote OFF None
Switch-Controlled
Automatic restart when the remote switch
Recovery None
is ON
shutdown
Total shutdown when the remote switch is
None
OFF
※Default : 0

23
Parameters
Parameter Types and Functions
<Setting Limitations>
Depending on the F2 setting, the F1 setting is limited to the values below.
F2 Setting Values Available for F1
0 0, 1
1 2
2 0, 1, 2

● F2 : Local/Remote Operation Preference (Related Parameter : F1)


Use this parameter to select the ON/OFF switch that (for the cooler unit) you want to activate between
the switch on the control plate and the remote switch.
F2 Setting Function Initial F1 Value ※
0 Only enables local operation. 0
1 Only activates the remote switch. 2
2 Enables both. ※ 0
※Default : 2
※1 Enables you to turn the unit on/off from either local or remote-control operation.
If the remote switch is set ON (or OFF), you can turn the unit off (or on) with the local switch.
※2 Note that changing F2 automatically restores F1 to its initial default value.
You can change F1 after setting F2.

● F3 : Alarm Signal Output


Use this parameter to select contact specifications applied to the remote alarm signal terminals 15 and
16 at alarm output.
F3 Setting Function
0 Closes contact at alarm output.
1 Opens contact at alarm output.
※Default : 0
※1 Both settings close contact if the main power is shut down.

● F4 : Action at Refrigerator Alarm


Use this parameter on available devices to select between the total unit shutdown and the partial
operation.
F4 Setting Function
0 Totally shuts down the unit.
1 Continues operation on available devices.
※Default : 1
※1 For alarms and the relevant unit actions, see "■ Alarm list" on page 49.

24
Parameters
Parameter Types and Functions
● F5 : Alarm With/Without Buzzer (Related parameter : F6)
Use this parameter to specify if a buzzing sound will accompany an alarm condition or not. (Available
for all alarms except for C64 and C65.)
F5 Setting Function
※ Generates an alarm with a buzzing sound.
※ Generates an alarm without a buzzing sound.
※Default : 1
※1 The F6 setting is disabled if this parameter is set to "0".
※2 C64 or C65 does not accompany a buzzing sound regardless of the setting.
● F6 : Caution Alarm With/Without Buzzer
Use this parameter to specify if a buzzing sound will accompany the C** type caution alarm conditions or not.
F6 Setting Function
0 Generates a caution alarm with a buzzing sound.
1 Generates a caution alarm without a buzzing sound.
※Default : 1.
※1 Only available for caution alarms that are labeled "C**". (C64 or C65 does not accompany a
buzzing sound regardless of the setting.)
※2 If F5 is set to "0",F6 automatically becomes “0” (Alarm Without Buzzer).
※3 If F5 is set to "1",the setting of F6 can be changed. (Alarm With Buzzer).
● F10 : With/Without Freeze-Preventive Operation (Related parameter : F11)
This function, the freeze-preventive operation mode, prevents the tank water temperature from dropping
and water from freezing in the piping during winter by automatically operating the pressure pump.
F10 Setting Function
0 Disables freeze-preventive operation.
1 Enables freeze-preventive operation.
※Default : 0
※ With this parameter set to "1" (With Freeze-Preventive Operation), the pressure pump operates as
shown in the table below, depending on the water temperature measurement. While the pressure
pump is operating, the COOLER lamp blinks.
Water Temperature 3℃or lower 3 - 10℃ 10℃or higher
Uninterrupted operation.
※Shuts down the unit when the Repeats a cycle of
Pressure Pump water temperature reaches 5℃ shutdown for 28
due to heat generation Total shut down.
Operating State from the pressure pump. minutes followed by 2
minute of operation.
※ The following two procedures can be used to stop the discharge pump during freeze-preventive operation.
①Change the set value to [0] (without the freeze-preventive operation).
②Press the [cooler operation switch] while pressing the [reset switch]. (Temporarily stop of the
freeze-preventive mode)
To resume from the temporary stop, press the [cooler operation switch] while pressing the [reset
switch] again. During the temporary stop, “OFF” and the [liquid temperature] display
alternatively on the digital display, and normal control operations are not accepted.
※3 When this parameter is set to "1" (With Freeze-Preventive Operation), the decimal point in the
digital display blinks once in a second, indicating that the freeze-preventive operation is specified.
※ If F11 is set to "1" (With Warm-up Operation), F10 cannot be manipulated.

25
Parameters
Parameter Types and Functions

IMPORTANT
1. Since the liquid temperature sensor resides inside this product, the external piping may
require modification such as such as adding adequate thermal insulation to protect it from
freezing.
2. When the freeze-preventive operation is enabled, be sure to check that the water level of the
water tank is between [F] and [E]. If the water level is low, it may result in the malfunction of
the discharge pump.
3. When you have set this parameter to "With Freeze-Preventive Operation", ensure that the
piping is not totally closed. It would not only affect the freeze-preventive performance but also
cause the water pressure to increase excessively when the pressure pump is operating,
which in turn may lead to failure including water leakage.
4. Use the Warm-up Operation (F11) to prevent freeze-up when the ambient temperature drops to
-5℃or lower during operation. Note, however, that this operating mode cannot prevent
freezing when the ambient temperature drops to -20℃or lower.
5. Be sure to operate the product within the operating temperature range of -5 to +43℃. Operating
the product at -5℃or lower may cause failures on the compressor and other devices.
● F11 : With/Without Warm-up Operation (Related parameters : F10 and F12)
The Warm-up Operation function automatically operates the pressure pump in order to prevent water
temperature drop during operation when the ambient temperature is low as in winter and to maintain
the tank water temperature specified with F12. This function helps reduce waiting time until water the
temperature becomes high enough at start-up.
F11 Setting Function
0 Without Warm-up Operation
1 With Warm-up Operation
※Default : 0
※The following two procedures can be used to stop the discharge pump when in the warming-up mode.
①Change the set value to [0] (disable the warming-up operation).
②Press the [cooler operation switch] while pressing the [reset switch]. (temporarily cancel the
freeze-preventive mode)
To resume from the temporary stop, press the [cooler operation switch] while pressing the [reset
switch] again. During the temporary stop, “OFF” and the [liquid temperature] display
alternatively on the digital display, and normal control operations are not accepted.
※2 When this parameter is set to "1" (With Warm-up Operation), the decimal point in the digital display
blinks 4 times per second, indicating that the Warm-up Operation is specified.
※If F10 is set to "1" (With Freeze-Preventive Operation), F11 cannot be manipulated.

IMPORTANT
.When the setting for freeze-preventive operation is enabled, be sure to check that the water
level of the water tank is between [F] and [E]. If the water level is low, it may result in the
malfunction of the discharge pump
2. When you have set this parameter to "With Warm-up Operation", ensure that the piping is not
totally closed. It would not only affect the freeze-preventive performance but also cause the
water pressure to increase excessively when the pressure pump is operating, which in turn
may lead to failure including water leakage.

26
Parameters
Parameter Types and Functions
● F12 : Warm-up Temperature Setting (Related parameter : F11)
Setting F11 to "1" automatically restarts the pressure pump while the product is shut down in order to maintain
the water temperature specified with this parameter. F12's setting range : 10.0 - 35.0℃(Min. setting unit :
0.1℃)
※Default : 20.0℃
※1 The pressure pump starts operating at a temperature 2.0℃lower than the F12 temperature
setting, and stops at a temperature 2.0℃higher than the same.
● F14 : Low-noise Mode
This function lowers the fan noise by limiting the fan's maximum rotation to about 75%.
When this function is used, the compressor output (cooling capacity) is limited to 80% of the normal capacity.
(Nothing is displayed on the control plate.)
F14 Setting Function
0 Deactivates the low-noise mode operation.
1 Activates the low-noise mode operation.
※Default : 0
※1 To change the setting to “1” the chiller must be turned off. If the setting is changed while the chiller
is running, the high pressure cut may activate (E02) and stop operation.

WARNING
● Be sure to cut off the main power before detaching the cabinet for inspection or maintenance.
You could get caught in the fan's rotating section, which could lead to a serious injury.

● F15 : Energy-saving Mode


This function helps to save energy by stopping the compressor when the cooling load is low. The
reference value of cooling load for effectively operating in this mode is about 30% of the rated cooling
capacity (which is stated on the specification plate affixed on the front side, left-hand area of the
product). (Note that it varies slightly depending on the ambient temperature and water temperature
setting.)
This function is useful for a scenario with a high maximum cooling load and occasional decreases in
cooling load. (Nothing is displayed on the control plate.)
F15 Setting Function
0 High-accuracy Mode
1 Energy-saving Mode
※Default : 0
※1 In energy-saving mode, the liquid temperature changes around ±2.0℃of the liquid temperature
setting as the compressor cycles on and off.
※2 In high-accuracy mode, the compressor does not stop even when the cooling load is low,
maintaining the liquid temperature change within ±0.5℃of the liquid temperature setting. (Under
stable load condition)

IMPORTNT
● Liquid temperature may exceed the above range if the ambient temperature is outside the
allowable temperature range, or the thermal insulation of the external piping is not sufficient.

27
Parameters
Parameter Types and Functions

● F20 : Upper/Lower Liquid Temperature Limit Alarm (Related parameters : F21, F22 and F23)
Use this parameter to specify the method of detecting abnormal liquid temperatures. Use F21, F22
and F23 to set temperatures to be detected.
F20 Setting Function
0 No alarm detection
1 Alarm on relative values With a stand-by sequence
2 Without a stand-by sequence
3 Alarm on absolute values With a stand-by sequence
Without a stand-by sequence
※Default : 0
※1 The alarm display on the control plate is “ ” . This product continues operation even when
an alarm is displayed. For details, see "■Alarm Handling At a Glance" on page 49.
※2 If a stand-by sequence is set, this parameter outputs an alarm when the liquid temperature attains
an abnormal value after a normal value is established after start-up.
※3 No alarm detection is performed while this product is shut down.
<Effect of a stand-by sequence>
1. When set to "1":
①No alarm is output even when the start-up temperature exceeds the range set with F21.
②An alarm is output when the temperature exceeds the range set with F21 after attaining a value
within that range after start-up.
2. When set to "3":
①No alarm is output even when the start-up temperature exceeds the range set with F22 or F23.
②An alarm is output when the temperature exceeds the range set with F22 or F23 after attaining
a value within ±1.0℃of the water temperature setting after start-up.
※When operating with a stand-by sequence, press the RESET switch on the control plate to reset
the output alarm. In this case, the product enters the state ① described above, outputting an
alarm when the product enters the state ②
● F21: Upper/Lower Liquid Temperature Limit Alarm - Relative Value (Related parameter : F20)
This parameter setting takes effect when F20 is set to "1" or "2".
This function outputs an alarm based on a relative value against the liquid temperature setting. F21
setting range : 1.0 - 5.0℃(Min. setting unit : 0.1℃)
※Default : 5.0℃
※1 For example, if set to "3.0℃", an alarm is output when the water temperature exceeds ±3.0℃of
the
● F22 : Upper/Lower Liquid Temperature Limit Alarm - Maximum Absolute Value (Related parameters : F20 and F23)
This parameter setting takes effect when F20 is set to "3" or "4". Regardless of the water temperature
setting, this parameter outputs an alarm when the liquid temperature exceeds the temperature setting
for this parameter. F22 setting range : The F23 setting plus 2.0 - 40.0℃(Min. setting unit : 0.1℃
※Default : 35.0℃

28
Parameters
Parameter Types and Functions
● F23 : Upper/Lower Liquid Temperature Limit Alarm - Minimum Absolute Value (Related parameters :
F20and F22)
This parameter setting takes effect when F20 is set to "3" or "4". Regardless of the water temperature
setting, this parameter outputs an alarm when the liquid temperature exceeds the temperature setting
for this parameter. F23 setting range : 0℃- the F22 setting minus 2.0 (Min. setting unit : 0.1℃)
※Default : 5.0℃

● F30 : With/Without 500-hour Filter Use Caution Alarm


The 500-hour filter use caution alarm notifies the timing for cleaning the compressor filters. When the
operating hours exceed 500 hours, the control panel displays “ ”.
This product continues operation when and after this caution alarm is generated.
For details, see "■ Alarm Handling At a Glance" on page 49.
F30 Setting Function
0 Specifies operation without a caution alarm.
1 Specifies operation with a caution alarm
※Default : 1
● F51 : Heater operation selection
When the heater of the option is installed, this function is set.
F30 Setting Function
0 No heater
1 Heater for Pre-Warming
2 Heater for Thermal Load Control
※Default : 1
<Heater for Pre-Warming>
This is used to raise the water temperature when it is colder than the set value.
<Heater for Thermal Load Control>
In order to keep precision control of water temperature, the heater provides additional heat to maintain
the thermal load above the minimal requirement for precision temperature control, so the compressor
will not switch to on/off cycling mode.
● F52 : Temperature setting of Heater for Pre-Warming
This parameter setting takes effect when F51 is set to "1"
F52 setting range : - 5.0 - 2.0℃(Min. setting unit : 0.1℃)
※Default : - 2.0℃
※1 For example, if the temperature setting is 20℃, and "F52" is set to -2.0℃, the heater will turn on
when the temperature is below 17.5℃and turns off at 18.5℃.

29
Parameters
Parameter Types and Functions

● F53 :Inverter replacement detection warning signal enable/disable


Warning signal enable/disable during [C93] Inverter Replacement Warning Detect.
「F53」Setting Function
0 Inverter replacement detection warning output signal: disable
1 Inverter replacement detection warning output signal: enable
※Default : 1

● "F54" Power Source Frequency Setting


Use to change the power source frequency setting.
"F54" Settings Description Display on Power Up
AUT Auto detection on power up A50 or A60
50 50Hz fixed setting 50
60 60Hz fixed setting 60
※Factory default setting: AUT.
IMPORTNT

Note that if the unit is operated when the setting does not match the actual power supply frequency,
cooling capacity will be reduced and unit operation may be stopped do to the activation of built-in
protection devices.

● F90 : Communications Device Address


When a number of products of this model are connected via the communications interface, use this
parameter to set their address numbers. Address numbers can be set between 0 and 31, allowing up
to 32 units to be connected.
※Default : 0
※1 For details of the communications functionality, see "Communications" on page 30.
● F99 : Setting Lock
Use this parameter to prohibit changing the water temperature setting and the parameter settings.
F99 Setting Function
0 Cancels setting lock.
1 Locks settings.
※Default : 0

30
Communication Functions
Overview of Communication Functions

Overview of Communications Functions


This product can be connected to a personal computer and be controlled from the PC using
communications software installed on the PC and the communications interface assembly. You
can operate and monitor various operations of up to 32 products from a single PC. In addition,
you can configure your own control program based on the communications specifications
described in the following section to utilize the communications functionality according to your
needs.
The following section describes the overview of the communications software. For details, see
the operation manual shipped with the software.

■ Operating Environment
1. OS : Microsoft Windows
2 Display resolution : 800 x 600 dots or better.

■ Controlling Functions
1. Running and stopping this product
2. Pump-only on/off control (only when the product itself is shut down.)
3. Setting and changing water temperature

■ Display Function
1. Display of this product's operating state
2. Display of pump-only operating state
3. Display of water temperature setting and measurement values
4. Alarm display

■ Other functions
1. Graphical display of water temperature measurement changes
2. Operational data saving

IMPORTANT
1. If the F2 parameter (Local/Remote Operation Preference) is set to "0" (local operation only),
this product cannot be operated or stopped via the communications functionality.
2. If the F99 parameter (Setting Lock) is set to "1" (with settings locked) the water temperature
cannot be set or changed via the communications functionality.
3. For how to change this product's parameter setting, see page 22.
4. Install separate communications cabling apart from the power cable and cords. Binding them
together may cause communications errors due to possible noise.

31
Communication Specifications
Communication Specifications

■ Communications Standards
1. Compliant with the EIA Standard RS-422A/485.
2. Compliant with the EIA Standard RS-232C.
■ Communications Style
1. RS-422A : Via 4-line multi-drop connection.
2. RS-485 : Via dual-line multi-drop connection
3. RS-232C : Via point-to-point connection.
■ Baud Rate
9600BPS
■ Data Format
Start bit : 1
Data bit : 8
Parity bit : None
Stop bit : 2

■ Error Control
Longitudinal parity check
■ Maximum Number of Units Connected
1. RS-422A : 32 units
2. RS-485 : 32 units
3. RS-232C : one unit
※Besides the connecting methods using either (1) or (2) above, up to 32 units can be connected by
using the RS-232C connection for the host computer and the RS-422A (or RE-485) connectors for
connection among the units. (See "■Communications Cables and Connectors" on page 40.)
■ Data Types
1. Text : JIS (ASCII) 7-bit code
2. Control Code
Signal Name Code (Hexadecimal) Meaning
STX 02h Start of Text
ETX 03h End of Text
EOT 04h End of Transmission
ENQ 05h Enquiry
ACK 06h Acknowledge
NAK 15h Negative Acknowledge

■ Connector Signals
1. RS-422A/485 (Connector label within the distributing board : RS422A/485)
Pin Number Signal Name Meaning
1 SG Signal ground
2 RDB(+) Incoming data
3 RDA(-) Incoming data
4 SDB(+) Outgoing data
5 SDA(-) Outgoing data
※RS-485 is used by connecting RDA(-) and SDA(-), and RDB(+) and SDB(+), respectively.

32
Communication Specifications
Communication Specifications
2. RS-232C
(Connector label within the distributing board : RS232C)
Pin Number Signal Name Meaning
1
2 TXD Outgoing data
3 RXD Incoming data
4
5 SG Signal ground
6
7 CTS Transmission ready.
8 RTS Transmission request
9

■ Communications Pin Layout inside the Distributing Board

For RS232C.

For RS422A
(or RS485).

※Numbers on each connector represent


※Refer to P51 for the layout of the interface board connector pin numbers.

33
Communication Specifications
Communication Specifications

■ Signal Logic
1. RS-422A/485
Signal Voltage Logic
V(A) > V(B) 0 (Blank space)
V(A) < V(B) 1 (Marked)
2. RS-232C
Signal Voltage Logic
+3V and over 0 (Blank space)
-3V and less 1 (Marked)
■ Data Structure

Start Bit
0 (Blank space)

Data

1 (Marked)

Stop bit
■ Communications Protocol
This product uses the polling/selecting method for establishing the data link.
1. Polling :
This is an action of the host computer to select this product and requests for data transmission.
Transmission from the host Transmission from this unit
EOT-Address-[Identifier]-ENQ No response

STX -[Identifier]
STX -[Identifier]-[Data]
-[Data]-ETX
-ETX-[BCC]
-[BCC]

(1) Polling procedure


①Initializing the data link.
The host computer transmits EOT to initialize the data link before transmitting polling sequence.
②Polling sequence
transmission [Address] -
[Identifier] - ENQ
・[Address] : Device address of the equipment (this product)
2-digit decimal JIS characters (00 - 31).
・[Identifier] : Code for identifying data.
2-digit alphanumerical JIS characters
See "Communications Identifiers At a Glance".
・ENQ : Transmission control characters that indicate the end of the polling sequence.
After this step, the host computer enters the waiting state for a response from this
product.

34
Communication Specifications
Communication Specifications

③Data transmission from this product


STX - [Identifier] - [Data] - TRANSMISSION CONTROL CHARACTER - [BBC]
・STX: Transmission control character that indicates the start of the text.
・[Identifier] : Code for identifying data
2- digit alphanumerical JIS characters
See the "Communications Identifiers At a Glance".
・[Data] : Data identified by this unit's identifiers
Eight-digit JIS characters
・ETX : Transmission control character that indicates the end of the text.
・[BCC] : Error-detecting block check characters for longitudinal parity check.
EX-OR of all characters from the character following the STX to the ETX.
2. Selecting
The action of the host computer to select this unit and transmit data.
Transmission from the host Transmission from this unit
EOT-[Address]-STX-[Identifier]-[Data]-ETX-[BCC] No response

(1)Selecting procedure
①Initializing data link
The host computer transmits EOT to initialize the data link before transmitting the selecting
sequence.
②Transmitting selecting sequence
[Address] - STX - [Identifier] - Data] - TRANSMISSION CONTROL CHARACTER - [BCC]
・[Address] : The device address of the equipment subject to polling (this product).
2-digit decimal JIS characters (00 - 31).
・STX : Transmission control character that indicates the start of the text.
・[Identifier] : Code for identifying data
2-digit alphanumerical JIS characters
See the "Communications Identifiers At a Glance".
・[Data] : Data identified by this unit's identifiers (in the same format as for polling).
Eight-digit JIS characters
・ETX : Transmission control character that indicates the end of the text.
・[BCC] : Error-detecting block check characters for longitudinal parity check.
EX-OR of all characters from the character following the STX to the ETX.
③Response from this unit
・ACK : Affirmative response (returned when this unit succeeded in reception)
・NAC : Negative response (returned when this unit failed in reception)

35
Communication Specifications
Communication Specifications
■ Communications Identifiers At a Glance

Identifier Contents Data Range Polling Selecting


M1 Water temperature measurement -99.9 to 99.9 ○
S1 Water temperature setting 5 to 35 (Min. setting unit : 0.1) ○ ○
0 : Shut down
JŌ Operating state 1 : Run ○ ○
2 : Pump-only operation
ER Alarm signal Displayed alarm numbers ○

■ Communications Data Structure


1. M1 water temperature measurement and S1 water temperature measurement

Water temperature : 10¯¹


Decimal point (2Eh) : Fixed.
Water temperature : 10º
Water temperature : 10¹ (with zero-suppression)
Plus: blank space (20h). Minus : "-" (2Dh).
Blank space (20h), fixed.

Example) 25.3℃

Example) 5.0℃

Example) -3.4℃
33h 34h

2. JŌ operating state

Shutdown : ’0’ (30h) Running : ’1’ (31h) Pump-only operation : ’2’ (32h)

36
Communication Specifications
Communication Specifications
3. ER Alarm Number

Alarm number
Code) Alarm : ’E’ (45h); Caution alarm : ’C’ (43h)

Example:
Example)C64
C64

Example: E05
(without zero-suppression)

Example: No alarm

■ Sample Communications Procedure


1. Polling
(1) The host computer makes request to this unit (device address : 05) for a water temperature
measurement, and this unit transmits the water temperature measurement data (12.3℃).

Transmission from the host

Address Identifier

Transmission from this unit


Identifier Data

37
Communication Specifications
Communication Specifications
(2) The host computer makes request to this unit (device address : 27) for the temperature setting,
and this unit transmits that data (20.0℃).
Transmission from the host
Address Identifier

Transmission from this unit


Identifier Data

(3) The host computer makes request to this unit (device address : 00) for the operating state, and
this unit transmits that data (pump-only operation).
Transmission from the host
Address Identifier

Transmission from this unit


Identifier Data

4Fh
(4) The host computer makes request to this unit (device address : 01) for the alarm number, and
this unit transmits that data (E05).
Transmission from the host
Address Identifier

Transmission from this unit


Identifier Data

38
Communication Specifications
Communication Specifications
2. Selecting
(1) S1 water temperature setting The host computer selects this unit (device address : 27) and
changes the water temperature setting by transmitting new setting data (20.0℃).

Transmission from the host


Address Identifier Data

Transmission from this unit

If any error is detected with the data, this unit returns NAK (15h).
Example: ・ The number of data does not match.
・BCC result reports an error.
・The decimal point is placed wrong.
・Data outside the relevant range were transmitted.

JO operating state
The host computer selects this unit (device address : 01) and transmits the operating state '1' to
start operation.
Transmission from the host
Address Identifier Data

Transmission from this unit

・The host confirms the Running and Alarm states by polling, and then perform selecting.
Example: This unit returns NAK if the operating state '1' is selected during pump-only
operation (state '2').
In some cases, operation including pump-only operation may be disabled during
alarm generation.

39
Communication Specifications
Communication Specifications
■ This Unit's Operating States and Operation Control via Communications Functionality
Pump-only
Operating State Total Shutdown Cooler Running
Operation
Operating state (JO)
Communications E
Identifier's State Alarm signal (ER) None E None C None or
C
COOLER lamp Off On Flashing
Control Panel's E
Water Water
State Digital display E C Pon or
temperature temperature
C

Cooler start ○
ACK NAK ACK ACK NAK NAK
Operation Control
via Communications Pump-only ○
operation start ACK NAK NAK NAK ACK ACK
○ : Control enabled. Shutdown
: Control disabled. ○ ○ ○ ○ ○
(both for the cooler
ACK ACK ACK ACK ACK ACK
※1 “**” above indicates aand the pump)
2-digit code number. An ACK response is generated when :
①This unit enters the operating state specified by the executed control action (indicated by "○ACK"
in the table above), or when
②This unit is already in the state specified by the executed control action (indicated by " ACK" in
the table above).
※2 A NAK response is generated when :
This unit cannot enter the state specified by the executed control action.

■ Device Address Setting


Use the F90 parameter to set device addresses. For specific instructions, see "Parameters" on page 22.

■ Communications Timings
1. Delay time between data reception and transmission (of a response)
(1) Polling : about 125 ms
(2) Selecting : about 170 ms
2. Time between transmission completion and high impedance output (transmission)
(1) Polling : about 8 ms
(2) Selecting : about 8 ms

■ Communications Cables and Connectors


1.RS-232C
①Applicable connectors
D sub 9-pin (Female) connector
②Maximum wiring length
15m……May be shorter depending on the conditions of use.
③Example of commercial cable
ELECOM RS-232C cable (normal or straight) C232N-930

40
Communication Specifications
Communication Specifications
2.RS-422A(RS-485)
①Connection part
Terminal board
②Cable diameter
AWG16 to 24 (In case of inserting 2 cables in one place of the terminal board, use the wire of
AWG18 to 24.)
③Length of insulation to strip for wire connections
10mm
④Cable end treatment
Use the cable after stripping the end of the wires to be connected.
Be sure to treat the wire so that stray strands of stripped wire do not contact (short) neighboring
wires.
⑤Maximum wiring length
Within 100m……It becomes shorter or longer depending on the use condition.
⑥Connection example

RS-232C
RS-422A
RS-485

No 00 No 01 No 02

* Using RS-232C on the host computer, a direct connection is possible.


If the wiring length exceeds 15m, be sure to connect with a commercial RS-232C/422A converter.
Example of commercial converter : NETWORK SUPPLY, GPNET232-485CT (main)
GP-259RS (DOS/V 9-pin connector)
SFN-830 (AC adapter)
When connecting with RS-422A or RS-485, use terminating resistors as necessary.
Terminating resistors:120Ω 1/4W min.
When termination is indicated on the host side(including internal termination),please use the
recommended terminating resistance.
In this case, please use resistors of 1/4W or greater wattage.

41
Inspection and Maintenance

WARNING
● Never operate switches with wet hands, and never touch electrical components. Improper
handling may result in electric shock.

WARNING
● Do not use water to clean this product, and do not allow water to spill onto or in the vicinity of
this product. Water contact may result in fire or electric shock.

WARNING
● If you open the cabinet to enable inspection or cleaning, be sure to close the cabinet when this
work is finished. Never operate this machinery while the cabinet is open. Touching the inside of
this machinery may result in injury or electric shock.
● Always cut off the main power to the product before starting maintenance, cleaning, or inspection.
Leaving the power supply connected while work is in progress may result in electric shock, burn,
or other injury.

WARNING
● Do not touch inverters while the product is running and for some time after it stops, for it may
be hot. Touching it may cause burns.
● Keep hands clear of fans when cleaning the condenser. Touching the fan may result in injury.

IMPORTANT
● In order to ensure that this product fully demonstrates its capabilities, regularly check and
maintain the condenser (its filters) and the water circuit, and perform cleaning as needed. Poor
maintenance may activate the safety system or cause failure in addition to lower thermal
efficiency and poorer performance. The types and timings of maintenance activities are as
shown below. For other required services such as adjustment and circuitry cleaning, contact
your dealer or service specialists and enter into separate services contracts.

■ General Inspection Intervals


Checking Cycle
Component Check Item Remarks
Daily Monthly Semi-annual
Check that water level in the Regarding the checking procedure,
Water level gauge ○
tank is within E and F. refer to Page 10
Water pressure Check that it indicates 0.4MPa If out of range, refer to “ Adjusting the
gauge or lower. ○ water feed pressure” on Page 12
Condenser (filters) Dirty filters ○※ See page 43 for the checking procedure.
Water circuit Water quality and temperature ○ Replace as appropriate.
The mechanical seals require regular
Pressure pump Leakage ○ periodic replacement. See page 61.
See page P44 for the checking
strainer Dirty strainer ○ procedure.
※1 Monthly or when a "C00" caution alarm is generated.

42
Inspection and Maintenance
Monthly Inspection and Maintenance

Monthly Inspection and Maintenance


1. Clean the outside of the product. Use neutral
detergent.
2. Clean the condenser filters.
1) Removing the filters.
① Remove the left side cabinet panel. Pull
(The panel is removed by pulling forward
while pressing down the both left and right
side latches.)
Latches Filter
②Pull upward to remove the filter.

2) Cleaning the filters. (Photo: Standard type RKE750A1)


①Clean with a vacuum cleaner.
②If stronger cleaning is
needed, wash with Brush
Vacuum cleaner
water and neutral
detergent. Then let dry
in the sun.

Rub parallel with the filter grid.

Cleaning with a Cleaning with an air gun


3. Clean the condenser. long-haired
① Remove the condenser brush
filters.
②Clean the condenser with
a long-haired brush or an
air gun.

4. Clearing a " " 500-hour Filter Use Caution Alarm


After cleaning condenser and the filters, clear the operating-hour timer for " ".
● Clearing the " "500-hour Filter Use Caution Alarm operating-hour timer
①Hold down the RESET switch on the control panel for 5 seconds or longer.
②The digital display indicates that the clearing is completed by causing " " and " " to
blink in turn for 5 seconds. (The 500-hour counting starts at this point.)
③The alarm can be cleared even while the product is in operation. (However, it cannot be cleared if
another alarm is on.)

43
Inspection and Maintenance
Monthly Inspection and Maintenance

IMPORTANT
● Dust accumulation on the condenser may lead to reduced heat-exchange performance. Severe
accumulation may activate safety devices, causing the product to shut down.
● Do not wash with boiling water or attempt to remove dirt with direct heat.
● Do not operate the product with the condenser filters removed. Intake of dust may cause the
condenser to fail.
● Do not use a damaged filter. Replacement filters are available. See page 61 for ordering
information.
● After cleaning is completed, hold down the RESET switch for 5 seconds or longer to reset the
500-hour filter use caution alarm ( ) timer. You have successfully reset it if " " and
" " start blinking in turn.

5. Check the water circuit.


Check water in the water circuit monthly in order to keep it clean and replace the water if any of the
following problems are detected :
①The internal wall of the water tank is sludgy when checked with fingers.
②Any foreign matter is in the water tank.
③Water color is abnormal.

IMPORTANT
● Refer to "Maintenance of Water Condition" on page 46 for information regarding water purity.
● If water becomes unusually dirty and required frequent replacement, it may be necessary to
perform chemical cleaning of the water circuit. Contact your dealer for assistance.

6. Cleaning of strainer
1) Close the valve, which is attached on strainer
the chilled water inlet and outlet port.
2) Wash away the dirt on the strainer.
3) Dirt is removed or water is exchanged.
4) Open the valve , which is attached on
the chilled water inlet and outlet port.

IMPORTANT
● Be sure to operate the product while the valve of chilled water inlet and outlet port is opened.
Operating the product while the valve is closed may result in malfunction.
● Do not operate the product with the strainer removed. Foreign matter or dirt can clog the chiller,
leading to failure.

44
Inspection and Maintenance
Semi-Annual Inspection and Maintenance

Semi-Annual Inspection and Maintenance


1. Pressure Pump Leakage Checking
■ Leakage Checking
①Check for water leakage from the pressure pump's main body from the check hole near the
bottom of the right side of the cabinet
②If you find a leak, contact your dealer.
In this case, the exchange of mechanical seals is needed. These are available as standard
replacement items.

Right side

Inspection opening

45
Water Quality Control

CAUTION
1. Liquid that can be cooled by this product (cold water) includes fresh water (compliant with the
water standards in the table below) and a low concentration industrial-use ethylene-glycol
water solution with a concentration of 30~40%. Using any other liquid may damage the
product or cause liquid leakage, electric shocks or electric leakage.

■ Fresh Water Quality Standard

Item Cold Water/Circulated Water


pH ℃) 6.8~8.0
Electrical conductivity ℃ (μ ) 1~400
Chloride ions ˉ 50 or less
Basic Item

Sulfate ions ₄²ˉ 50 or less


Acid consumption ₃ 50 or less
Total hardness ₃ 70 or less
Calcium hardness ₃ 50 or less
Ionic-state Silica ₂ 30 or less
Iron 1.0 or less
Reference Item

Copper 1.0 or less


Sulfate ions ²ˉ None
Ammonium ions ₄⁺ 1.0 or less
Residual chlorine 0.3 or less
Free carbon ₂ 4.0 or less
Source: Refrigerating and air-conditioning water quality guidelines, JAR-GL-02-1994.

2. If any abnormality is found during a periodic inspection, clean the water tank and the water circuit and
replace the tank water. Additionally, replace the tank water once every 3 months because water
evaporates and impurity concentration becomes higher even if no abnormality is found in the
inspection. For the periodic inspection procedure, see the "Inspection and Maintenance" section.

46
Water Quality Control

3. For trouble-preventive measures, see the table below.


Water State Possible Trouble Preventive Action
High concentration of solid The chiller may be clogged, leading to degradation of Install the Y-shaped strainer on the supply
particles (groundwater may the chilling performance. In some cases, these piping. Also, be sure to install the strainer
contain an amount of sand or particles could damage the chiller and lead to a gas inside the water tank.
gravel particles.) or water leakage. Perform inspections according to the main
The pressure pump's impeller and the sliding sections points detailed in the “Inspection and
become prone to abnormal wear, resulting in failure. Maintenance” section, and carry out basic
The sliding sections of the pressure pump's cleaning as required.
mechanical seals are prone to uneven wear in a short Regarding the Y-shaped strainer, remove the
period of time, leading to water leakage. strainer screen and inspect it.
Water contains chloride ions Corrosive substances such as chloride ions may corrode The water standards Orion specifies are
or other corrosive the stainless steel sections in the water passage, leading designed to control chloride ions, scaling
substances. to water or gas leakage. Additionally, where suspended degradation and other corrosive substances.
matters such as iron rust or has deposited or where Always keep the operating liquid under control
scales have been produced, corrosion may become worse so that it is compliant with the water quality
due to formation of an oxygen concentration cell, even if standards.
the concentrations of corrosive substances are below the
water standard figures.
Water contains additives Depending on the concentration and components, Depending on the concentration and
(such as anticorrosive and the additives used may hasten wear on the components, the additives used may shorten
antirust chemicals). mechanical seals' sliding sections, or residual the mechanical seals' replacement cycle. If
substances may be deposited on sliding sections, any additives are used, contact your dealer
leading to water leakage from the mechanical seals. or Orion. We can provide information that can
help you determine if the additives can be
safely used, as well as mechanical seal
replacement information
Water contains high The pressure pump performance (pump head) may For an antifreeze solution, use industrial
viscosity additives such as be degraded. ethyleneglycol water solution with a
an antifreeze solution. Water may leak from the pressure pump's concentration of 30~40%. As antifreeze
mechanical seals. (Since viscose liquid such as an solutions do not evaporate, replace the tank
antifreeze solution does not evaporate, minor water periodically to prevent the water
bleeding is often observed around the pressure concentration from becoming higher.
pump's mechanical seals. Note, however, that a high
concentration increases viscosity, resulting in
increased liquid thickness between the sliding
surfaces, which leads to an increase in leakage.)
The pressure pump has The water inside the pressure pump may degrade, During an extended period of non-use, drain
been kept out of service for a the sliding surfaces of its mechanical seals may be the water tank and piping according to the
prolonged period. locked, the mechanical seals may be locked when procedures under the "Storing" section of the
restarting the pressure pump, or water leakage may operation manual. Next, fill the tank with
occur. (If you restart the pressure pump with the clean water and run the pressure pump in
mechanical seal sliding sections locked, the sliding pump-only mode for ten minutes or longer,
sections are forced to break off from each other, drain the tank again, and then store the unit.
leading to abrasion that would cause water leakage.
Additionally, possible causes of water degradation
include condensing of the additives such as
antifreeze solution and microorganism development.
Tap water is always supplied. If tap water is constantly supplied (along a Do not use a cooler unit with a water tank in
single-path), residual chloride may corrode the chiller one-path mode.
if its concentration is high, leading to gas leakage.
※Mechanical Seal
Basically, the mechanical seals do not generally leak. However, it is impossible to completely prevent leakage, and a very small
amount of leakage is witching the design specifications of the unit. (If no leakage is allowed by design, the mechanical seals will
become damaged from heat in the short term.) The quantity of allowed leakage is a rate of less than [3mL/h] according to JIS
standards, but a typical rate of leakage is 0.05 to 0.15mL/h in the mechanical seal of a general-purpose pump. This amount of leakage
will evaporate readily in case of fresh water, and cannot be noticed just by viewing. However, over time the amount of leakage can add
up and that amount of water must be replaced as necessary. In addition, the standard period of replacement of the mechanical seals is
after 6000 to 8000 hours of operation or one year, when the quality of the water meets Orion's specified water standard.

47
Troubleshooting
Alarm Types and Unit Response Chart

WARNING
● If the product behaves abnormally, switch it off and then cut the power. Then contact your
dealer or product specialist. Continuing to run the product while operation is abnormal may
result in fire or electric shock.
● Be sure to replace the cabinet to its original location after completing necessary actions and
resetting of the safety system.
● Be sure to cut the power to the before taking corrective actions or resetting any of the safety
devices. Leaving power on may result in electric shock or in injury from the fan.
Alarm Types and Unit's Actions
■ Alarm list

Alarm Alarm Handling Operating Alarm


Name Display Restore
Number Pattern Signal Signal

C00 500-hour filter use caution alarm 0 ○ Alternate displays Manual


E02 High pressure switch 1(2) ○ Alternate displays Manual
E03 Compressor over load protector 1(2) ○ Alternate displays Manual
E05 Pump overcurrent relay 2 ○ Alternate displays Manual
E06 Float switch (Water shortage warning) ○ Alternate displays Manual
C07 Liquid temperature limit alarm 0 ○ ○ Alternate displays Auto
E09 Power phase loss 2 ○ Blinking Power-on
E10 Power phase reversal 2 ○ Blinking Power-on
Liquid temperature sensor failure ○
E11 2 Blinking Manual
(measured temperature low)
Liquid temperature sensor failure ○
E12 2 Blinking Manual
(measured temperature high)
E13 Memory error 2 ○ Blinking Power-on
E14 Power suspension recovery 2 ○ Alternate displays Manual
E15 Other error 2 ○ Blinking Manual
C21 Ambient temperature high/Low ○
0 Alternate displays Auto
temperature caution alarm
E21 Ambient temperature high temperature ( ) ○ Alternate displays Auto
alarm
E45 Compressor superheat drop failure 1(2) ○ Alternate displays Manual
E46 Overheat prevention thermostat (for ( ) ○
optional heater) Alternate displays Manual
Compressor intake temperature sensor 1(2) ○
E49 Alternate displays Manual
failure (measured temperature low)
Compressor intake temperature sensor 1(2) ○
E50 Alternate displays Manual
failure (measured temperature high)
Condenser refrigerant temperature sensor 1(2) ○
E51 Alternate displays Manual
failure (measured temperature low)
Condenser refrigerant temperature sensor 1(2) ○
E52 Alternate displays Manual
failure (measured temperature high)
Chiller inlet refrigerant temperature sensor failure 1(2) ○
E53 Alternate displays Manual
(measured temperature low)
Chiller inlet refrigerant temperature sensor failure 1(2) ○
E54 Alternate displays Manual
(measured temperature high)
E58 DIP switch setting error 2 ○ Blinking Power-on
E59 Power supply frequency detection error 2 ○ Blinking Power-on
C64 Compressor start-up stand-by 1 ○ Alternate displays Auto
C65 Shutdown caution alarm 2 Alternate displays Auto
E70~74
1(2) ○
E80~85 Compressor Inverter error Alternate displays Manual
E89
C93
※1 Depends Inverter
on settingreplacement
of <F53> warning 0 ○ ○ ※ Alternate displays ※2
※2 IF the running time is not reset then recovery is impossible.
Reset the inverter running time after the inverter has been replaced and then recover manually.

48
Troubleshooting
Alarm Types and Unit Response Chart
・Notations in parentheses for alarm handling patterns and operating signals represent results when
parameter F4 is set to “0”.
・The symbol ○ for signals indicates that a signal is output,and the symbol , that no signal is output.
・The operating signal and an alarm signal behaviors represent the cases where the respective alarm is
generated individually.
・Even with an alarm that sustains a signal generation, the operating signal is suspended if other alarms
are generated in conjunction and the compressor shuts down.
・"Alternate display" in the Display column indicates that the water temperature measurement and the
alarm number are displayed in turn. "Blinking" indicates that the relevant alarm number blinks.
・E14 only outputs a signal when the parameter F1 is set to "0" (the default setting.)

■ Actions in response to alarms

Alarm handling pattern Compressor operation Fan operation Pressure pump


operation
0 ○ ○ ○
1 ○
2
・ The symbol ○ indicates continuous operation, and the symbol indicates suspension of operation.
・The indication has preference in cases where more than one alarm of different alarm handling
patterns are generated concurrently.
Example: The product is all stopped if the alarm handling patterns 1 and 2 are generated.

Other Indications
■ Normal Display
Display Name Display Setting and Recovery Reference pages

--- Invalidation of remote Alternate Hold the ▼switch down for at Please refer to the
operation displays least five seconds. following note.


OFF Pause of the pump Alternate
Hold down the Reset switch and 19/25/26
operation displays
press the ON/OFF switch.
Invalidation of remote operation
This setting is to prevent erroneous or accidental operation of the machine by remote control during
maintenance operation or when the enclosure is opened. It invalidates the remote control and only
operation through the control panel remains valid.

49
Troubleshooting
Product Location

Product Location

WARNING
● e sure to remount the cabinet plate(s) after resetting safety devices or taking other corrective
action. Never operate the product while the cabinet is open. Touching the inside of the product
may result in injury or electric shock.
● If the product behaves abnormally, switch it off and then cut the power. Then contact your
dealer or product specialist. Continuing to run the product while operation is abnormal may
result in fire or electric shock.
● Be sure to cut the power to the product before taking corrective actions or resetting any of the
safety devices. Leaving power on may result in electric shock or in injury from the fan.

CAUTION
● Be sure to wear gloves before removing the cabinet or checking its inside. The metal plate
edges may cause an injury.
● Avoid contacting the internal section of this product carelessly. Some sections (the
compressor and piping) are very hot and may cause a burn.

■ Removing the right lower cabinet panel.


①Remove 2 screws that are fixing the ②
lower right panel.
②To remove, pull the bottom of the panel
out then down at an angle. ①
2screws
■ Removing the distribution board cover
①Remove 2 screws that are fixing the front bottom cabinet
panel.
②Pull the front bottom cabinet panel upward, and then pull it
out.
③The distribution board cover is removed by removing 4 screws that are fixing it in place.

① 4 screws

2screws (Photo: Standard type RKE750A1-V)

50
Troubleshooting
Product Location

■ Major Components

(Right side)

Fan

Compressor
Pressure pump

(Back side)

Major Components inside the Distribution Board

Compressor
Power transformer inverter (U1)
for control board (T)
Electric
expansion
Control board valve
Pressure pump
thermal relay (THR) Evaporator

Remote control / Discharge


signal output pressure
terminals switch

51
Troubleshooting
Alarm Causes and Corrective Actions

Alarm Causes and Corrective Actions


■ "C00" 500-hour Filter Use Caution Alarm
<Cause>
The operating hours have exceeded 500 hours.
<Action>
Clean the condenser (filters) following the procedure on page 43.
<Clearing the alarm>
Hold down the RESET switch on the control panel for 5 seconds or longer to clear the alarm.

■ "E02" High pressure switch


<Cause>
The refrigerant pressure has increased excessively, causing the high pressure switch (HPRS) to
operate.
<Action>
The high pressure switch HPRS will be activated.
Clean the condenser (filter) to decrease the ambient temperature in accordance with P43.
Confirm that the power source frequency setting matches the frequency of the power source actually
being used. (For further information, see page 30, "F54" Power Source Frequency Setting.)
<Clearing the alarm>
Press the reset switch of operation plate, or shut down the power and then turn on the power again.
(You cannot clear the alarm unless the discharge pressure goes down to 3.2MPa or lower.)

■ "E03" Compressor overload protector


<Cause>
The compressor overload protector OLP will be activated.
<Actions>
(1) While the compressor is stopped, if the suction or discharge pressure is close to 0MPa,
contact your dealer. The refrigerant may be leaking.
(2) When turning on the main power for this unit, check if the electric expansion valve generates
clicking sounds. If not, the electric expansion valve is faulty. Contact your dealer.
<Clearing the alarm>
Press the RESET switch on the control plate, or turn off and on the main power

■ "E05" Pressure Pump Alarm


<Cause>
Over-current from the pressure pump may have started the thermal relay (THR1) or blown the fuse
inside the control board (R-phase fuse).
<Actions>
(1) Check that the power supply voltage is within specifications.
(2) Check for foreign matter inside the pump and that the pump is not locked.
(3) If the fuse has blown, contact the your dealer for a replacement.
<Clearing the alarm>
Cut off the power for this unit and press the RESET switch for THR1 inside the distributing board, and
then turn on the power again.

52
Troubleshooting
Alarm Causes and Corrective Actions

■ "E06" Float switch


<Cause>
The volume of water in the tank is insufficient.
<Action>
Replenish water in the water tank and confirm that the water level in the water tank is in the range from
"E" to "F" on the level gauge.
<Clearing the alarm>
Press the RESET switch on the control plate, or turn off and on the main power (if the volume of water
of the tank is proper.).

■ "C07" Upper/Lower Liquid Temperature Alarm


<Cause>
The water temperature is outside the specified range. (It is set with the F20 to F23 parameters.)
<Actions>
(1) If the water temperature does not go down to the specified range :
①The cooling performance may be under par due to clogging of the condenser (filters) or an
excessively high ambient temperature. (In this case, the POWER indicator on the control panel
points to a value around 50 at the highest.) Clean the condenser (filters) and lower the ambient
temperature.
②Check that the thermal load is within a range that can be handled by this unit's cooling capacity.
(2) If the water temperature is too low : The water temperature may become as low as about -1.5℃on
the temperature setting when a thermal load is suddenly eliminated or when it becomes very low. It
is not abnormal if the temperature increases to the water temperature setting again.
<Clearing the alarm>
This alarm is automatically cleared when the water temperature returns to the specified range.

■ "E09" Power Phase Loss


<Cause>
A phase loss may have occurred on the main power for this unit, or the fuses (R-, S- and T-phase
fuses) inside the distribution board may have blown.
<Actions>
(1) Cut off the main power for this unit and check connections.
(2) If any fuse is blown, contact your dealer for replacement.
<Clearing the alarm>
Turn on the main power again.

■ "E10" Power Phase Reversal


<Cause>
The phases of the main power are reversed.
<Action>
Cut off the main power and switch connections for 2 out of the 3 phases.
<Clearing the alarm>
Turn on the main power again.

53
Troubleshooting
Alarm Causes and Corrective Actions

■ "E11" Liquid Temperature Sensor Failure (measured temperature low)


<Cause>
The water temperature measurement is -15 ℃or lower, or the water temperature sensor is
disconnected.
<Actions>
(1) Check if any section of this unit's internal piping is frozen. Start the pump-only operation and
completely open the water circuit. After this step, if the water pressure is 0.4 MPa or higher, or if the
water pressure gauge does not operate, then freeze-up has occurred. Check if the pressure pump
flow rate or the ambient temperature has been outside the specified range and correct the
condition if necessary. To restart the unit, first perform the pump-only operation, and check that the
water flows at an adequate rate.
(2) If no freeze-up has occurred, the water temperature sensor is disconnected.
Contact your dealer.
<Clearing the alarm>
When the water temperature measurement display becomes -15℃or higher, press the RESET switch
on the control panel or turn off and on the main power for this unit.

■ "E12" Liquid Temperature Sensor Failure (measured temperature high)


<Cause>
The water temperature measurement is 50℃ or higher, or the water temperature sensor is short
circuited.
<Actions>
(1) If the actual water temperature is 50℃or higher, check the following items and takes measures to
decrease the water temperature such as replacing the tank water.
①The cooling performance may be under par due to clogging of the condenser (filters) or an
excessively high ambient temperature.
Clean the condenser (filters) and lower the ambient temperature.
②Check that the thermal load is within the range that can be handled by this unit's cooling
capacity.
(2) If the actual water temperature is 50℃or lower when the E12 alarm is generated, the temperature
sensor is short-circuited. Contact your dealer.
<Clearing the alarm>
If the water temperature sensor is operating normally, press the RESET switch on the control panel or
turn off and on the main power.

■ "E13" Memory Error


<Cause>
The contents of the memory on the control board are incorrect.
<Action>
(1) Pass the RESET switch on the control plate.
(2) Turn off and on the main power for this unit.
<Clearing the alarm>
If the abnormality has been corrected when you turn on the power again, then this unit will restart
automatically.

54
Troubleshooting
Alarm Causes and Corrective Actions

■ "E14" Power Outage Recovery


<Cause>
If a power outage occurs while this unit is running.
This alarm is only output when the F1 parameter is set to "0" (default).
<Action>
To automatically restart the unit upon power recovery, change the F1 parameter setting according to
the instructions on page 22.
<Clearing the alarm>
Press the RESET switch in the control panel to clear the alarm. To restart, press COOLER switch.

■ "E15" Other Error


<Causes>
(1) Noise may be present or conductive matter such as metal particles have fallen onto the control
board.
(2) Power supply is unstable.
<Actions>
(1) Check for a noise source in the vicinity and for foreign matter that may have settled on the control
board.
(2) Check that the main power is not prone to a temporary power suspension or a voltage drop below
the specified level.
<Clearing the alarm>
After eliminating the cause, press the RESET switch on the control plate or turn on and off the power.

■ "E45" Compressor superheat cool-down failure


<Causes>
(1) Inadequate thermal exchange within the chiller.
(2) Control malfunction of the electric expansion valve.
<Actions>
(1) Check that the pressure pump flow rate or the ambient temperature are within the specified range.
(2) When powering up the unit, check for a clicking sound from the electric expansion valve within the
chiller. If no sound is heard, the valve may be faulty. Please contact your dealer.
<Clearing the alarm>
Either press the reset button on the control panel, or remove power to the unit, reapply power, and restart the chiller.

55
Troubleshooting
Alarm Causes and Corrective Actions

■ "E46" High temperature thermostat for heater


<Cause>
The overheat protection thermostat for the optional heater assembly has tripped.
<Actions>
* Notice: The heater remains hot for a while after the thermostat operates. Touching it directly may cause a burn.
(1) Check the installation of the heater.
(2) Check the float switch.
<Clearing the alarm>
When the thermostat for heater becomes 65℃or lower, press the reset switch of operation plate, or
shut down the power and then turn on the power again.

■ "E49" Compressor suction temperature sensor failure (measured temperature low)


<Cause>
The refrigerant intake temperature has dropped to -10℃or lower, or the intake temperature sensor is
disconnected.
<Actions>
(1) Check that the chiller is not frozen. Start the pump-only operation and completely open the water
circuit. After this action, if the water pressure is 50 / 60Hz 0.4MPa or higher, or if the water
pressure gauge does not operate, then freeze-up has occurred. Check if the pressure pump flow
rate or the ambient temperature has been outside the specified range and correct the condition if
necessary. To restart the unit, first perform pump-only operation, and check that water flows at an
adequate rate.
(2) Following the instructions described on page 21, display the intake temperature to compare it with
the actual. If it differs greatly from the actual, the intake temperature sensor is disconnected.
Contact your dealer.
<Clearing the alarm>
Press the RESET switch on the control plate, or turn off and on the main power after the intake
temperature becomes higher than -10℃
■ "E50" Compressor suction temperature sensor failure (measurement temperature high)
<Cause>
The coolant intake temperature sensor is short-circuited.
<Action>
The intake temperature sensor needs to be replaced. Contact your dealer.
<Clearing the alarm>
Press the RESET switch on the control plate, or turn off and on the main power (if the sensor failure
has been corrected).
■ "E51" Condenser refrigerant temperature sensor failure (measurement temperature low)
<Cause>
(1) Condenser refrigerant temperature sensor is disconnected.
<Action>
The condenser refrigerant temperature sensor needs to be replaced. Contact with your dealer.
<Clearing the alarm>
Press the RESET switch on the control plate, or turn off and on the main power (if the sensor failure
has been corrected).

56
Troubleshooting
Alarm Causes and Corrective Actions
■ "E52" Condenser refrigerant temperature sensor failure (measurement temperature high)
<Cause>
(1) Condenser refrigerant temperature sensor is high temperature or it is short-circuited.
<Action>
(1) Set the ambient temperature within the allowable range (refer to P.5).
(2) Move the unit out of direct sunlight.
(3) Be sure to check whether the sensor is disconnected or short-circuited (sensor measurement value
failure) and fan motor is faulty. It needs to be replaced. Contact with your dealer.
(4) Confirm that the power source frequency setting matches the frequency of the power source
actually being used. (For further information, see page 30, "F54" Power Source Frequency
Setting.)
<Clearing the alarm>
Press the RESET switch on the control plate, or turn off and on the main power (if the sensor or fan
motor failure has been corrected).
■ "E53" Chiller inlet refrigerant temperature sensor failure
<Causes>
Chiller inlet refrigerant temperature sensor is experiencing a low temperature failure or is disconnected. (E53)
<Action>
Chiller inlet refrigerant temperature is displayed according to the directions on P21, and if, while the
chiller was stopped, the temperature dropped to –30℃or lower, it could have caused the chiller inlet
refrigerant sensor to be disconnected, in which case, it will be necessary to replace the sensor.
<Clearing the alarm>
If the chiller inlet refrigerant temperature is -30℃or lower, press the RESET switch on the control
plate, or turn off and on the main power (once the sensor failure has been corrected).
■ "E54" Chiller inlet refrigerant temperature sensor failure
<Causes>
Chiller inlet refrigerant temperature sensor is short-circuited. (E54)
<Action>
The chiller inlet refrigerant temperature sensor needs to be replaced. Contact your dealer.
<Clearing the alarm>
Press the RESET switch on the control plate, or turn off and on the main power (if the sensor failure
has been corrected).

57
Troubleshooting
Alarm Causes and Corrective Actions
■ "E58" DIP Switch Setting Error
<Causes>
(1) On the control board, the DIP switch reading is disabled due to noise or other causes.
(2) The DIP switch setting is incorrect.
<Action>
Turn off and on the main power for this unit. If this alarm is generated again, contact your dealer.
<Clearing the alarm>
Turning on the main power for this unit automatically clears this alarm if the cause has been corrected.
■ "E59" Power supply frequency detection error
<Cause>
The power supply frequency detection has failed.
<Action>
Turn off and on the main power for this unit. If this alarm is generated again, contact your dealer.
<Clearing the alarm>
After repaired the connection, turn on the main power for this unit, or press the RESET switch on the
control plate.
■ "C64" Compressor start-up stand-by
<Cause>
(1) Compressor is in operation preparation.
(2) Frequent operation and stop.
<Actions>
(1) Wait at least 3 minutes between stopping and restarting the chiller.
(2) When the operation preparation of compressor is completed, the unit starts the operation
automatically.
<Clearing the alarm>
When the operation is started, the alarm is cleared automatically.

■ "C65" Shutdown Caution Alarm


<Cause>
You have shut down the unit within 3 minutes after start-up.
<Action>
When you want to shut down this unit, be sure to let 3 minutes or more elapse after start-up.
<Clearing the alarm>
The system automatically clears this alarm after displaying "C65" for about 5 seconds.

58
Troubleshooting
Alarm Causes and Corrective Actions

IMPORTANT
● For this unit, always keep a 3-minute interval between start-up and shutdown operations.
Frequent start-up and shutdown operations may result in a failure.

■ "E70"~"E74", "E74", "E78", "E80"~"E85", "E89" Compressor Inverter error


<Cause>
(1) There is a problem with the compressor or the compressor inverter.
(2) Power source open phase
<Action>
(1) Check the power supply voltage is in allowable range. 「E72」「E73」「E80」「E83」「E84」
「E85」
Confirm that the power supply voltage is within the specified range and also that there is not an
open phase on the power supply: "E72" "E73" "E80" "E83" "E84" and "E85"
(2) Check the compressor is not locked. :「E72」「E83」「E84」
(3) Check the ambient temperature is within the allowable range. :「E85」
(4) Clean the condenser (filter) in accordance with P43. :「E85」「E83」
(5) Confirm that the power source frequency setting matches the frequency of the power source
actually being used. :「E72」
(For further information, see page 30, "F54" Power Source Frequency Setting.)
(6) The compressor inverter (U1) must be replaced. Please consult with your dealer. : "E70" "E71"
"E74" "E78" "E80" "E81" "E82" and "E89"

<Clearing the alarm>


(1) Press the RESET switch on the control plate, or turn off and on the main power (if the sensor failure
has been corrected).
(2) Contact your dealer if the alarm is not cleared, or the alarm is generated again.

■ "C93" Inverter replacement warning


<Cause>
The inverter running time has reached 60,000 hours.
<Action>
The inverter needs to be replaced. Contact your dealer.

59
Storing the Product (Preparing winter or for other extended period of non-use)

1. Cut off the power.


Switch off the main power (power breaker).
2. Freeze-up Preventive Measures
Perform the following actions to prevent freeze-up.
■ Checking Tank Water
Before an extended non-use period starts, check the tank water to make sure it is clean by following
the procedure for checking the water circuit on page 44. If the water is unclean, replace all the water
and perform the pump-only operation for 10 minutes or longer. After that, drain all the water inside this
product by following the procedure below.
IMPORTANT
● Storing this product without checking the tank water or draining the system may cause leakage
due to fixation of the pressure pump's mechanical seals or breakage resulting from freeze-up.
(See "Water Quality Control " on page 46.)
■ Draining
(1) Drain water from the water tank and inside the water piping by fully opening the water tank drain
valve①, bypass valve②.
Fully open the water tank valve and bypass valve, open the drain plug③, and drain the water from
the water tank and water drain piping.
(2) Remove the drain plug (figure below), and drain the inside of the pump.
Cooling water outlet
(AMC connector C060915)
(Connectable hose φ9×φ15) [Open] [Close]
Water filter IN
LE


EL


OU

Cooling water inlet


branch port Rc3/8
Water tank drain
Valve①
Overflow・Water tank
drain port Rp1/2 Bypass valve
Water pressure Bypass Valve②
gauge
Drain-pan drain port R1/4
Cooling water inlet
(AMC connector C060915)
(Connectable hose φ9×φ15)
Drain plug③

【Draining the Pressure Pump】


a. Remove the lower right panel of the cabinet.
b. Remove the drain plug from the pressure pump and drain the pump.
Tools Flat-head driver
Drain Plug
Prepare a retainer for drained water beneath
Disposing of the outlet to the drain pan; it is discharged
drained water through this outlet.
(Photo: Standard type RKE750A1-V)
3. Cover the product with a vinyl bag or similar material to protect it from dust.
4. When ready to resume operation. Before resuming use, look over the product carefully and confirm that
everything appears normal. Then start up operation as described in the “Operating Procedures” section
(starting on page 9).

60
Expendable parts
Replacement Parts List and Replacement Timing and Inspection Guide

Replacement Parts List and Replacement Timing and Inspection Guide


(parts to be checked and replaced depending on wear condition)
Piece/ Check
Part number Part name When to replace
unit time
Filter
1 04101045010 1
(for condenser)
Strainer Presence of damaged or broken
2 04101191010 1 Every 1 parts
(for water tank)
Packing month
3 04101055010 1
(for strainer)
Water filter
4 - 1 Filter clogging
Element (10μm)
Mechanical seal Every 6 Leakage of 3mL/hour or more, or
5 0A002268000 1
replacement kit months *after using for 8,000 hours
※Times represent rough indication values to be reviewed considering application conditions (including ambient
temperature and environment surrounding the product).
※Times assume normal operating conditions of 10 hours per day or 2,500 hours per year without
frequent starts and stops (referring to the industrial air conditioner standard defined by the Japan
Refrigeration And Air Conditioning Industry Association)

Maintenance intervals of the main parts


Approximate interval time when it becomes necessary to replace the parts depending on conditions of use

Approximate interval time when it becomes necessary to replace the


parts depending on conditions of use

Part number Part name Piece / unit *Replacement time


1 0A002590000 Compressor
2 0A001492010 Fan motor
3 0A002618000 Pump
1 20,000 hour
4 0A001465000 Electric expansion valve (main body)
5 0A001467000 Electric expansion valve coil
6 0A002558000 Inverter (U)
※The indicated interval time is the time when the possibility of wear related failure becomes higher.
Since the aforementioned interval time may differ depending on the installation environments, it may
not be always necessary to replace the such parts when the interval time has come. However, when
any abnormality occurs, replace or repair the affected or suspect parts.
※Times assume the operating condition of 10 hours per day or 2,500 hours per year without frequent
starts and stops (referring to the industrial air conditioner standard defined by the Japan Refrigeration
And Air Conditioning Industry Association)

61
Disposal
Disposal

Disposal
To dispose of this product, be sure to use an industrial waste disposal specialist.
This product uses hydro fluorocarbon as a refrigerant.
Extract hydro fluorocarbon before repairing or disposing of this product.
Type and amount of enclosed hydro fluorocarbon is described on the label on this product.
Follow the local regulations to dispose of extracted hydro fluorocarbon.

After-sale Services

■ Before you request inspection or repair


● Check and take actions according to the instructions under "Troubleshooting".
● If such actions are to no avail, or if you have questions concerning the product handling, contact
your dealer rather than attempting to fix it yourself.

■ About functionality service components:


● Functionality service components are parts required for maintaining the product's functionality.
● Orion will maintain the functionality service components for this product for at least 7 years after its
production termination.

■ How to request after-sale services


● To request inspection or repair, contact your dealer and provide the following information.
(1) Product name
(2) Model name (as stated on the identification plate)
(3) Nature of concern (in as much detail as possible)
(4) Address and Telephone number
● To place order for replacement parts, provide the following information:
(1) Product name
(2) Model name (as stated on the identification plate)
(3) Part names, part numbers and the quantity required

62
Options
Options (Sold separately)

Options (Sold separately)


■ Options List
Piece
Part name Part No. Note
/unit
1 Eyebolt assembly 04101059010 1 ・For lifting up (M8 4piece/set)
Remote control set C 04100949010 1 ・Remote control cord is necessary for
Remote control assembly 04100609010 - connecting the remote control with the
Power supply unit assembly - unit.
03100677020
As for the remote control cord, choose
2 Communication interface 04101126010 -
and order from the 3 different lengths
assembly depending on your application.
・Remote control set C contains:
Remote control assembly,
3 Remote control cord (20m) 04100541010 1 Power supply unit assembly, and
Communication interface assembly.
4 Remote control cord (50m) 04100541020
1
5 Remote control cord (100m) 04100541030
・1.5kW
6 *1 Optional heater assembly 03101359010 1 ・Not to be installed simultaneously with
Pure water machine set F
Communication interface ・For Communications Functions
7 04101126010 1
assembly ・Refer to P30 “Overview of
8 *Communication software 04091273010 1 Communication Function ” for details.
* Notice
*1 When requesting that Optional heater assembly and Pure water machine set F be installed at the
same time, please consult with your dealer.
*2(1)This software is protected under the law. Copying or reproduction of all or part of this software and
the instruction manual is prohibited.
(2) This software is carefully designed to operate correctly. However, if you find or experience any
problem with it, please contact Orion.
(3) Orion does not make any assurances with regard to the results or consequences of using this
software.

63
Installation Guide

Installation should be carried out by your dealer or


by a qualified installation engineer. Installing this
product on your own may result in leakage, electric
shock, or fire.

Contents

Essential Safety Precautions .............................................65

Moving the Product to the Installation Site.........................67

Installation .........................................................................68

Specifications ....................................................................74

External dimensions ..........................................................75

Wiring diagram ..................................................................76

64
Essential Safety Precautions
Usage Precautions (WARNINGS)

WARNING
Failure to observe the instructions contained in a may result in death or severe injury.
Be sure to install this product in accordance with the instructions given
in this manual.
Improper installation may lead to water leakage, electric shock, or fire.
Installation should be carried out by your dealer or by a qualified installation
engineer.
Improper installation may lead to water leakage, electric shock, or fire.
Electrical work should be carried out in accordance with the instructions
given in this manual.
Use dedicated circuitry only. Improper workmanship or insufficient electrical capacity
may result in electric shock, fire, or other hazard.
Be sure to use the specified cable types.
Fasten cables to terminals such that the connection area is isolated from external
forces. Improper connection or poorly fastened cables may lead to electric shock or
fire.
Be sure to take measures to deal with potential refrigerant leakage.
If the product is installed in a machine room, it is necessary to take measures to deal
with possible refrigerant leaks. A high concentration of refrigerant in an enclosed
space can lead to lack of oxygen.
Do not modify this product.
Improper modification of the internal wiring or piping may lead to electric shock or
fire. Unauthorized modification will void the warranty.

Do not change the settings of safety devices.


Contact with such substances can lead to corrosion of the product which may result
in electric shock or fire.
Do not install this product in areas where flammable gas leaks may
occur.
Presence of flammable gas around this product may result in fire.
Do not install this product in areas where corrosive gas, organic
solvent or chemical solution exists in the atmosphere, or where there
is a chance that any of those can adhere to the product.
Contact with such substances can lead to corrosion of the product which may result
in electric shock or fire.
When you need to install this product outdoors, avoid locations where
the product may be exposed to direct sunlight, strong wind (with
velocity of 8 m/s or greater) or a risk of being covered with snow.
(Protection grade IPX3 equivalent [a rain-protection roof required])
Never use this unit in a corrosive gas environment. Corrosion might lead to electric
shocks or coolant leakage. Do not change the settings of safety devices.
Changing the safety settings may lead to product damage or fire.
Be sure to provide proper grounding.
Do not connect ground lines to gas or water pipes, lightning rods, etc. Improper
grounding may lead to electric shock.

65
Essential Safety Precautions
Usage Precautions (CAUTIONS)

CAUTIONS
Failure to observe the instructions contained in a CAUTION may result in injury or physical damage.
Be sure that the installation site is sufficiently strong to bear the full
weight of this product.
The product must be installed so that it is level, and must be secured into place so
that it cannot be accidentally overturned. Improper installation may lead to injury
from water leakage or from overturning of product.
Installation of an earth leakage breaker is necessary.
Operate the product without the earth leakage breaker may result in electric shock.
Be sure that drain piping is correctly installed and in good working
order.
Water leaks caused by improper draining may result in property damage.
Be sure that the pressure of supplied water does not exceed 0.5MPa .
(When installing an optional ball tap)
Excess pressure may lead to product damage and water leakage. Water leakage
presents an electric shock hazard.
When detaching the cabinet, wear gloves for protection.
The cabinet edges and condenser fins may cause injuries.
Do not install in locations that may become cold enough to cause water
within the product to freeze.
Internal freezing may result in pipe rupture, water leakage, and property damage.

Do not sit on, lean on, or place objects on this product.


Overturning of product may result in damage or injury.

66
Moving the Product to the Installation Site
Initial Check / Moving the Product to the Installation Site

Initial Check
Upon receiving the product, check it carefully for signs of shipping-related damage (scratches, dents,
etc.). If you notice a problem, please contact your dealer.

Moving the Product to the Installation Site

Be careful when moving the product, as it is very heavy.


When using a forklift or a hand lift, insert the forks under the wooden base so that they reach all the way
to the opposite side of the product.

Model Mass (empty water tank)


RKE750A1-RA (71kg)

Hand lift

WARNING
(Photo: Standard type RKE750A1-V)

● If lifting by the optional eyebolts, be sure to support the product from all 4 eyebolts.
Also be sure that the angle of each lifting cable relative to the top of the product is at least 60 degrees.
Improper hoisting may result in injury from dropped or overturned product.

67
Installation
Installation Site

WARNING
● Installation should be carried out by your dealer or by a qualified installation engineer.
Installing this product on your own may result in air leakage, electric shock, or fire.

Installation Site

WARNING
● Do not install in areas where flammable gas leaks may occur. Presence of flammable gas
around this product may result in fire.
● Do not install this product in areas where it may come into contact with corrosive gas, organic
solvent, or chemicals, or where such chemicals may be in the atmosphere.
Operating the product in the presence of corrosive gas, organic solvent or chemicals may
result in electric shock or fire.
● When you need to install this product outdoors, avoid locations where the product may be
exposed to direct sunlight, strong wind (with velocity of 8 m/s or greater), or rain. Such
conditions would not only degrade its designed performance but also make it prone to electric
shocks, fires or product failure. (Protection grade IPX3 equivalent when the air direction plate
attached on the top)

CAUTION
● Install the product on a robust and even floor that can fully withstand its weight, and provide
protection against falling with anchor bolts and other fixtures.
Improper installation may lead to injury from water leakage or overturning of product.

1. In order to help vent exhaust heat as well as to ease maintenance and inspection operations, secure
an adequate space for installation. Also note that the product might stop if it is boxed in as shown
below due to re-absorbed exhaust heat and increased coolant pressure.

(Photo: Standard type RKE750A1-V)

68
Installation
Installation Site
2. The exhaust opening is set on the right side at the factory. To change it to the top face, remove the
wind-direction panels on the top and fix it to the right side. When the exhaust opening is set on the top
face, install the product such that it is protected from rain or water.
3. If the product is exposed to wind with a velocity of 8 m/s or greater, some sort of wind-proof barrier is
required.
4. Install the product where it will not be exposed to direct sunlight
or heat. Exposure to direct sunlight or the influence of heat
may affect its cooling performance. Furthermore, the
safety-shutoff mechanism may be activated, disabling its
operation.
5. Ambient temperature at the installation site should be between
-5℃and 43℃. Use of this device at temperatures below –5℃
may cause the compressor to fail. Ambient temperatures
above 43℃may impede heat release from the condenser,
resulting in activation of safety mechanisms and product
shutdown. If you need to install the product in an area where
temperatures may exceed 43℃, you must set up ductwork to
supply outside air directly to the air intake on the cabinet, or
else construct an outdoor exhaust port to carry warm air
outside the building. Be sure that the design does not result in
a drop in the fan airflow.
6. When the ducting installation is required, contact your dealer or
a specialist.
50 / 60Hz
Fan flow rate (maximum)(㎥ / 26
min)
7. Install where the dust/dirt level is low. Installation in a dusty
environment will degrade the product's performance.

(Photo: Standard type RKE750A1-V)

69
Installation
Wiring Work

Wiring Work

WARNING
● Electrical work should be carried out in accordance with the instructions given in this manual,
using dedicated circuitry only. Improper workmanship or insufficient electrical capacity may
result in electric shock, fire, or other hazard.
● Be sure to use specified cable types. Fasten cables to terminals such that the connection area
is isolated from external forces. Improper connection or poorly fastened cables may lead to
electric shock or fire.

WARNING
● Do not modify this product. Improper modification of internal wiring or piping may lead to
electric shock or fire. Unauthorized modification will void the warranty.

WARNING
● Do not change the settings of safety devices. Changing the safety settings may lead to product
damage or fire.

WARNING
● Be sure to provide proper grounding. Do not connect ground lines to gas or water pipes,
lightning rods, etc. Improper grounding may lead to electric shock.

70
Installation
Wiring Work

CAUTION
● Installation of an earth leakage breaker is necessary. Operating the product without the earth
leakage breaker may result in electric shock.

IMPORTANT

● This product must be connected to an industrial power supply. (Connection to the secondary
side of an inverter may result in product failure.)
Electric wiring
■ Main Components inside the Distribution Board

Compressor
Power transformer inverter (U1)
for control board (T)
Control board

Pressure pump
thermal relay (THR)

Earth leakage Remote control /


breaker (ELB) signal output
terminals

3 4

Power input terminals


Ground screw

71
Installation
Wiring Work
1. In case of extending the power supply cord, select the power supply cord capacity in accordance with
the maximum operating current as indicated the table below. Be sure to ground to earth.

3-phase200・50/60
Power (V・Hz)
3-phase220・60
Maximum operating current(A) 6 (11with optional heater)

2. Be sure to remove the distribution board cover as shown on P50.


3. Connect the ground wire. The ground connection must be set up by a qualified electrician. The ground
wire must be connected to a dedicated ground terminal.
4. Note that the supplied power voltage should remain within 10% of the rated value while the product is
operating.
Also, use the power supply voltage with phase imbalance rate of 3% or less.
Phase imbalance rate〔%〕
=(max. voltage〔V〕-min. voltage〔V〕)/avg. voltage of three phases〔V〕×67
(according to IEC61800-3)
5. This product operates on 3-phase power. Phases must
Secondary
therefore be connected up correctly. If power phases are Side
inverted, error code ” will appear on the display
when you start up the power supply. If this occurs, you Primary
Interchange Side
should cut the power immediately. Never attempt to force
the L1 and L3
operation by closing the electromagnetic contacts by
connections.
hand or by switching cord connections on the secondary
Power Cable Power Cable
side.

IMPORTANT
● When starting up the power supply, be sure to proceed in accordance with the instructions
given in the “Operating Procedures” section of this manual (starting on page 8).
● Never operate the product without water in the system. Be sure that there is sufficient water in
the tank before starting up the product.
● Do not run voltage limit or capacity tests, or insulation resistance tests. Failure to observe this
may result in damage to the controller or the inverter's semi-conductors.

72
Installation
Wiring Work
■ Setting Up to Use Remote Operation and External Signals
The product accepts input of a remote-control drive signal, and generates output of a drive signal and
alarm signal. If you wish to use these signals, please refer to the specifications below and connect up
the wiring accordingly. Terminals should fixed with M3.5 screw hardware.
1. Signal specifications are as follows.
Remote-Control Input ・ DC24V continuous input
Remote-Control Input
・ Rated voltage : 100V
When the product option
16-U10573 is installed ・ Rated current : 11.7 / 10mA (50/60Hz)

・ Relay Output :“a” (normally-open) contacts


Signal Output ・ AC250V/DC30V 3A (resistance load)
・Minimum allowable current (reference value) DC5V 10mA

2. Terminal specifications are shown below.

Remote-Control Terminals

RUNNING signal
(Closed when cooler is running.)
Signal-Output Terminals
Remote Operation Alarm signal
(Closed to indicate ALARM condition.)

■ To enable the communications functionality:


Be sure to purchase the necessary option parts. (Refer to P64”Opetions”.)
・ Connector : D sub, 9-pin socket
RS-232C ・ Communications cable maximum length : 15 m
※Varies depending on the operating conditions.
・ Connect the wiring without coating.
・ Communications cable line diameter : AWG 16 - 24
RS-422A
(RS-485) ・ Communications cable maximum length : 100 m (form
the host to the end terminal)
※It varies depending on the operating conditions.
For details regarding communications functionality, see "Communications Functionality" on page 30.
■ In case of using the remote control (option)
Be sure to purchase the necessary option parts. (Refer to P63 ”Options”.)
Be sure to carry out the electrical work for the option parts in accordance with the attached installation
instruction guide.

73
Specifications
RKE750A1-RA

Model RKE750A1-RA
Cooling Capacity kW *1 2.4
External paint color Ivory white(Munsell No.7.5Y7.5/0.5)
Deep gray(Munsell No.N3.0)
External dimensions (H D W) mm 924 688(848) 400
Mass(Tank dryness) kg (71)
Ambient temperature range Deg.C -5 to 43
Control accuracy *4 0.5 or below
Service water temperature range Deg.C 5 to 35
water

Working pressure MPa 0.4


Cold

Water in and outlet connection dia. AMC connector (C060915)


Power source V・Hz *2 3 phase. 200 10%(50/60) 220 10%(60)
Electrical
ratings

Power consumption kW *1 1.5/1.7 1.7


Current A *1 5.6/6.5 5.9
Power supply capacity kVA *3 2.5
Operation control method Compressor rotational speed control
Compressor Structure Inverter drive Fully hermetic Type rotary type
Material kW 0.7
Equipment Specifications

Condenser Fin and tube type, forced air cooling


Structure Plate type
Chiller
Material SUS316(with copper brazing)
Discharge Structure Cascade type
pump Output kW 0.4
Fan motor output W 30
Water tank capacity L Approx. 15
Refrigeration control method Direct drive stepping motor
Electronic expansion valve
Refrigerant R-410A
Thermostat Electric type (with alarm monitor)
Inverter electron thermal
Compressor
Overload protector
Safety device

Discharge pump Overload relay


Fan motor Thermal protector (built-in)
Refrigeration cycle High pressure switch
Inverter Overload interception
Transformer Thermal fuse
・Water Filter Element (10μm) :1 piece
Accessories

・Purified Water : 1 box


・Wrench (for Filter Element exchange) :1 piece
*1 Cold water temperature 20 deg.C, Ambient temperature 32 deg.C.
Cooling capacity is at least 95% of listed figures.
*2 Phase unbalance at the power source must be less than +/-3%.
*3 At maximum driving current within specifications.
Remarks

*4 Under continuous loads that vary by +/-10%. Also, the control accuracy is +/- 0.1 deg. C when
the load and the ambient temperature are stable:
However, cases shown below are excluded.
1) It hasn’t taken 4 minutes yet after the compressor starts running.
(Water temperature control will start after the compressor runs for about 4 minutes.)
2) The cooling load is small and the compressor turns on and off.

74
POWERINDICATOR100 POWER

75
ON
50
℃ 0FF
25

AL AR M
▼ ▲ SET RESET

( )

External dimensions
( φφ )

RKE750A1-RA
ET
INL

OUT
LET
75

( φφ )

φ
E :
AC200V 50/60Hz,220V 60Hz


E : ( )
、 m㎡ ( )
CN22
ELB 1 ( )
20
1 CN19 20 WTS
7 CN1 F CN17 1
1 2
3 F
5 F
95 220V 14V 1 1
THR 0 0 22
96 T 3 1 CN2
HPRS 43 CN13 1 RTS
MC OLP


RST θ CN31 1 CN31 2 7 CN16 1 CDO
THR 5
U1 CN31 3

EVI ( : )
1 CN3 RY1 CN14 1
UVW
2 STS
CN15 1

Wiring diagram
SK 2
63 RY2
MC

RKE750A1-RA
A1 A2 5


CN2 1 1 CN9 CN21

U W 2 2
U1 3 3
CPU
M1 M2 M3
76

FG 4 4

・ ・
・ Ω 1 CN11 RC
CN6 1

・ EEV 2

・ 4 4
( ) CN30 5

FLTS 6
RY3 CN5 1
3 :
・ ( )
1 CN8
2 RY4 5
: 7
( )

※ □


Product Warranty
This product shall be warranted as follows. For warranty repairs, please contact the dealer where the product was sold after confirming the product
model and serial number.
1. Warranty Period
(1) Refrigerant circuits:Two years from the date of purchase, or 10,000 operating hours, whichever comes first.
(2) Others :One year.
What Is Covered by this Warranty
(1) If breakdown occurs within the above warranty period and the cause of the breakdown lies with ORION, then the damaged part(s) will be
replaced or repaired by ORION free of charge. Note that depending on the country/region where the product is being used, repairs may take
more time or be impossible. Please consult with your dealer in advance regarding service and repair options for products to be operated
outside of Japan.
(2) In principal, the owner of the product will confirm diagnosis of the breakdown according to the operating manual. However, there might be cases
where this work may be carried out instead by a member of ORION's service network. In such cases, there will be no charge where the cause
of the breakdown lies with ORION.
(3) Note that even during the warranty period, there will be costs incurred by the user (outside the warranty) in the following cases:
① Breakdown resulting from operating under unsuitable operating conditions, environment, handling, use, or method of operation outside those
written in the specifications or operating manual of the product, or as a result of carelessness or negligence on the part of the user.
② Breakdown resulting from non-ORION equipment (user's own equipment or software design, etc.).
③ Breakdown resulting from repairs or modifications conducted by non-ORION designated contractors.
④ Breakdown which could be recognized as being avoidable in cases where an ORION product is used in conjunction with the user's equipment
where the user's equipment is legally regulated to have a safety device whereby inclusion of the safety device could have averted the
breakdown, or in cases where the addition of function, structure, etc., could have, according to common knowledge of the industry, averted
the breakdown.
⑤ Any breakdown which is recognized as being avoidable had normal fixed term inspections, and/or normal maintenance and replacement of
consumables, been performed as indicated in the operating manual, etc.
⑥ Replacement of consumables (parts to be replaced at fixed terms or based on inspection).
⑦ Breakdown due to external factors beyond human control such as fire etc., or breakdown resulting from natural disaster such as earthquake,
lightning, storm and flood damage, etc.
⑧ Breakdown due to reasons unforeseeable due to the technological standard at the time the product was shipped from ORION.
⑨ Any breakdown resulting from corrosion caused by operating the product in an atmosphere that contains corrosive gases, organic solvents,
chemical solutions, etc., or in an environment where such substances could come into contact with the product.
(4) In cases where a separate contract, etc. has been established, that contract will take priority.
3. Warranty Obligation Exclusions
Regardless of the warranty period, compensation for any of the following will not fall under the obligations of this warranty: any hindrance or
accident compensation resulting from reasons not under ORION's obligations; any lost opportunities, lost profit, secondary losses, damages to
non-ORION equipment incurred by users resulting from the breakdown of ORION products; and any replacement work, readjustment of on-site
machinery and equipment, and operating work by users.
4.Product Use Limitations
(1) When using ORION products in connection with important facilities, be sure to establish backup and/or failsafe measures so that even in the
event of breakdown of such products, such breakdown will not lead to serious accidents or losses.
(2)ORION products are designed and produced as general purpose equipment to be used in general industrial applications. Therefore, this
warranty will not apply when used in the following applications: However, in cases where the customer/user takes full responsibility and
confirms the performance of the product in advance, and takes necessary safety precautions, please consult with ORION and we will consider if
use of the product in the desired application is appropriate.
① Atomic energy, aviation, aerospace, railway works, shipping, vehicles (cars and trucks), medical applications, transportation applications,
and/or any applications where it might have a great effect on human life or property.
② Electricity, gas, or water supply systems, etc. where high levels of reliability and safety are demanded.
No.RH461 20161116 T.G. / M.N.

Vous aimerez peut-être aussi