Installation Overview D9/D16 MH MCC

Installation Procedure: D9/D16 MH MCC Connect to PC Tool DriveConfig*4

Document number: 47706462 Connect to external MODBUS system
Release date: 03-2015

Propulsion
Switch between PC tool and MODBUS via MCU menu.
Cables Relay connetion (24 V Only)
Communication is connected here.
CAN2 speed 32C / 250kBd (< 200 meter between units) (default) Category E Use cables Category A to all relay contact connections
Standard RS232 max length 10 m.
Jumper settings
MCC Electrical connection box
Customize outputs to installation demands via tools and descriptions found on VPPN in MCC portal.
CAN2 speed 8C / 50kBd (< 900 meter between units) (slower response times) Use a RS232 to RS485/422 converter to extend
length to 200 or 900 (set in MCU menu)
The jumpers factory setting show below.
CAN2: Connect to optional Comap Internet Bridge
If application requires additional sensors then change jumper settings. X1 Override indication
Remote Panel jumper settings* for remote monitoring via Internet/GSM
See the Installation Manual , doc number: 47702399 (US). Contact your Volvo 3
MCU jumper settings*1
Penta dealer for information in other langugages.
X2 Local mode indication
MCU jumper settings * 1 Switch for backlight
To use a switch to alternate between X3 Spare
adjusted brightness and 100% brightness Remote Panel Remote Panel
Set in DriveConfig
4 Remote Panel
connect it as following:
3 MODBUS connection!
Cables X4 EMS communication failure
Do not use 9 to 9 pin
2 Category A cable. Only connect
1 X5 Start failure
BL pin 2,3, and 5.
AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 X6 Horn

Resistance Output X3 - X13 X7 Common shutdown

Voltage measurement CAN H  CAN L CAN H  CAN L can be config-
5 9 5 9 ured. The stated X8 Common alarm
measurement Current 1 BL
BL function is the
measurement default setting. X9 Derate alarm

1 BL X10 Ready to start engine

SDU jumper factory settings * 2
X11 Engine running indication
AUX and combined AUX/EME is set:
Aux. I/O equipment X12 Load sharing
Loadsharing Operation (- Engine #2, #3...)
ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
When using load- Aux. I/O Comap RPU connection X13 Clutch contact
S1 S2 S3 S4 S5* S6 X18
sharing connect the equipment (Redundant Protection Unit)
See the InteliDrive User Guide Pin 15,16
EME is set: COM module to the Cables Configurable analog inputs: X14 [internal use]
Connect to
remote panel in the Category B 1-4 and 6-8. 0V if X15
end of the chain. X15 Spare relay
Spare relay *5 and X16
ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
The CAN2 bus is
S1 S2 S3 S4 S5* S6 shall be
terminated with the X16 Spare relay
Overspeed shutdown can not be switched off. activated.
COM module.
* Should be ON if used as emergency stop.
To enable load Relays X1 - X16
S5 External stop cannot be used if SD Override sharing refer to:
is used as a function in the MCC system. Installation Manual.
3. Normally Closed (NC)
2. Normally Open (NO)

Remote Panel Jumper settings * 3

Remove the cover to access termination jumper settings.

Remote panel CAN2 bus is terminated with120 Ohm resistor Input Connections (24 V only) D9/D16: Secondary Battery (Backup)
inside the unit.
If one Remote Panel is used, leave the jumper closed (default).
If more than one Remote Panel is installed to each driveline, Secondary battery backup
via Input connections
+ Secondary Battery
the termination jumper need to have a removed (open) jumper (to sec. battery) SEC. B+ (From engine) 24 V Cables Category C
on all units except for the last one in the chain.
This last unit should have a closed jumper setting. (to sec. battery) SEC. B- (From engine)
SDU jumper settings*2
+
24 V
Connecting the external stop
via input connection
Termination jumper (to external stop) STOP+ (From engine)
16 A
(to external stop) STOP- (From engine)
Slow Fuse
RS 232
CENTRAL UNIT

Use category A cable on all inputs

Lever Control 4-20 mA

Boot jumper
A5+
A5- D16: Primary Battery (Air starter only)
Power
Inputs external binary**
The figure above shows the board with the cover removed. Shutdown Override
Aux Stop
B6
B7
+ Cables Category C
From Engine
24 V Pin 1
Start blocking B8 Diagnosis
Remote Panel Software update Ackowledge B9
(VODIA connection)
Backup Speed B10
Remote Start B11
Remote Stop B12
Spare B13 Pin 2
16 A
Spare B14 Slow Fuse Use Crimp Tool
Ground should be ap- 9512653 to crimp
External Stop switch S5* plied by the shortest
2 Connector B
cable possible with a MCC connections
BL
diameter of equal to or Connector A EasyLink connector
Connect to + at the 1 greater than 2.5 mm2 The connector is supporting engine mounted gauges
back of the remote panel. (13 AWG). Connector B (not supplied with engine).
Remote Panel application software is uploaded automatically
from MCU during power up. Base software (firmware) do not Connect to - at the back of
normally need to be downloaded. If future firmware updates the remote panel.
are required, the unit can be reprogrammed.
External stop switch (optional)
1. Power off the unit. * Use 10 kOhms for broken wire
MCC to engine extension cable, 8 pin.
2. Remove the rubber plug and temporarily remove
detection. The jumper for S5 Connector A
needs to be set to enabled. Total max. cable length 40 m (131 ft).
the boot jumper.
** Configurable input ports.
3. Connect programming cable to RS232 and download firmware
(refer to VPPN MCC site for details)
4. Power off the unit.
5. Put back the boot jumper and the rubber plug.
Only use normally open contact. Closed contact stops engine.
Remote Panel CAN2 Connection
The D-Sub (CENTRAL UNIT interface) uses the following pins:

CAN H - 5 Electrical and combined Electrical /Air starter Diagnose VODIA connection
Used for installation set-up and service. Commonly changed
D16: D9: parameters:
Connect + battery cable here. Connect + battery cable here.
Bolt size M10. Tightening ISD Change EMS low voltage when running (18-25,5V)
CAN L - 9 torque 18 ± 2 Nm 25,5V default.
BPN Amount of droop (0,1% to 4,98%) 4% default.

Cable for DriveConfig/DriveMonitor *4 D9:

Note! VODIA has software download support for EMS only.
The Connector used for PC Tool (DriveConfig/DriveMonitor )has D16:
Connect - battery cable here. Connect - battery cable here.
the following wiring: Bolt size M10. Tightening
Bolt size M12. Tightening
torque 25 ± 5 Nm torque 24 ± 2 Nm

5 5
Connector A and B (MCC connections)
3 3 Connector A: Engine interface to control and monitoring system.
CAN/J1939 communication bus.
2 2 Connector B: Shutdown system interface.

PC MCU

Spare Relay *5
Relays marked with “Spare Relay” are allowed to use as desired.
Activate by 0V. Note that it may require special settings to make
them operational.
Components and Cables
Cables
Components
MCU / Remote Panel Engine Data
PRP Indicator Propulsion
Engine Speed X
Load X
Fuel Rate X
Actual Torque X
Demand Torque X
Throttle pos X
BL
Oil Press X
Oil Temp X
Coolant Press X
Front View Rear View Coolant Temp X
SeaWaterPres* X
MCU Marine Control Unit ID-COM MCC to engine extension cable, 8-pin Water in fuel Y-Split cable harness, 3-pin Water in fuel cable harness, External stop switch cable, External Stop Switch
Exhaust Temp X
3-pin 2-pin Part no.
Part no. Part no. ChrgAirPress X Feet Meter Part no. Part no. 21495971
ChrgAirTemp X Feet Meter Part no. Feet Meter Part no. 3589458
3818237 3818364 9.8 3 874414
Fuel Press X 16.4 5 874119 9.8 3 21415866 32.8 10 3840677 NO/NC contacts
CrankcasPres X 22.9 7 874386 16.4 5 21415883
29.5 9 874387 Cable not included. Use External
*Depends on cooling system. 36.1 11 874388 Stop Switch Cable Part no. 3840677
Remote Panel

PRP

Optional Engine Instruments (Easy Link) Connector dimensions

Box For installation of tachometer and max. three other instruments, see below.
Part no. 3837995 H = 222 mm (8.74”) D D
BL
W= 146 mm (5.78”)
D
D = 100 mm (3.93”) H
H H
H
H

Remote Panel
Front View Rear View
Tachometer
Engine speed and hours
(rpm, h)
W
Part no. W W
W W
3888244 Part Part no.
8-pin male 8-pin female 3-pin male 3-pin female 2-pin plug
Tachometer 874903
H = 20 mm (0.78”) H = 20 mm (0.78”) H = 18 mm (0.71”) H = 20 mm (0.79”) H = 11 mm (0.43”)
Attachment ring 874449 Hole 85 mm (3.35”)
W = 37 mm (1.45”) W = 37 mm (1.45”) W = 26 mm (1.02”) W = 25 mm (0.98”) W = 16 mm (0.63”)
Front ring 874447
D = 43 mm (1.69”) D = 26 mm (1.02”) D = 18 mm (0.71”)

Category A Terminal block / relay connections

Instruments Crosscut area minimum 1,5 mm2 (16 AWG) type approved low voltage (30 V or more) ship cable, Max 50 meters (164 ft)
Use with Attachment ring: Part no. 874450. Hole diam. 52 mm (2.04”)

Category B CAN communication. Shielded, pairtwisted

Crosscut area min. 0,25 mm2 (23 AWG) 120 Ohm nominal impedance, Maximal attenuation (at 1 MHz) 2 dB / 100 m (328 ft), Max 900 meters (2953 ft) Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)

Oil temp (C°) Oil pressure (Bar) Coolant temp (C°) Turbo pressure (Bar) Coolant pressure (Bar)
Category C Secondary Battery
Color Part no. Color Part no. Color Part no. Color Part no. Color Part no.
Crosscut area 2,5 mm2 (13 AWG) type approved low voltage (30 V or more) ship cable, Max 30 meters (98 ft)
Black 874905 Black 874908 Black 874904 Black 874910 Black 874911
White 874922 White 874923 White 874921 White 874924

Category D Battery cables

Instruments US setup Refer to Installation manual D5-D16 Publ. no: 47704151 for dimensions.

Use with Attachment ring: Part no. 874450. Hole diam. 52 mm (2.04”)
Category E RS232 / MODBUS. Shielded, pairtwisted
RS232: Use signal cable with 2-3, 3-2, 5-5 cable (max. 10 meter / 32.8 ft). Note! MODBUS failures will occur if 9 to 9 pin cable is used.
RS485/422: Less than 40 meters (131 ft): Crosscut min. 0,75 mm2, (18 AWG) 120 Ohm impedance, Max. attenuation (at 1 MHz) 1,7 dB / 100 m (328 ft)
RS485/422: Longer than 40 meters (131 ft): Drain wired, crosscut min. 0,75 mm2 (18 AWG) 120 Ohm impedance, Max. attenuation (at 1 MHz) 1,7 dB / 100 m (328 ft)

Oil temp (F°) Oil pressure (psi) Coolant temp (F°) Turbo pressure (psi)
Color Part no. Color Part no. Color Part no. Color Part no.
Secondary Battery (backup) Connection (D9/D16) and Input Connection Tool
Black 881857 Black 874919 Black 874918 Black 874920
White 881858 White 874932 White 874931 White 874933 Primary battery Connection (D16 only)

Cables
H
1

2
W
EasyLink
,
3-pin
3
Feet Meter Part no. 2-pin

3.3 1 874759 H = 15 mm (0.59”)

4 W = 24 mm (0.94”)
9.8 3 3807043
Tool

Connector dimensions Crimping parts Part

Part Part no. Tool Included in Steel box MCC
D
1.
Housing* 1307049
H
H 2.
Isolator* 1608765

Relay Connection SDU - Shutdown Unit 3. Pin* 969832 (2,5 mm2 /13 AWG) Max. insulation diam. 3,1 mm (included in engine harness)
Input Connection
Part no. Part no. W Pin 948291 (2,5 mm2 /13 AWG) Max. insulation diam. 4,5 mm (not included)
Part no.

47706462 03-2015
3818362 21350693 W 4. Crimping tool 951 2653
21350704
3-pin female 3-pin male
Spare part no. * Included in engine delivery.
H = 20 mm (0.79”) H = 18 mm (0.71”)
(includes reference to calibration document) Note!
Remove the blind plugs before crimping.
W = 25 mm (0.98”) W = 26 mm (1.02”)
3819845 D = 26 mm (1.02”)